CN Banknote 2024 - Day 2

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BANKNOTE CONFERENCE 2024 | DAY 2 / 15 MAY 2024

Ground Control to Major Tom – IQ Structures and Hueck Folien Launch

Nanoswitch™

On 20 July 1969, more than 500 million people around the world watched the Moonlanding, the ‘great leap for mankind’ – a technical feat that opened new horizons for humanity.

55 years later, IQ Structures (IQS) and Hueck Folien have paid homage to this historic event with a unique design to ring in a new era of banknote security stripe solutions – Nanoswitch™, which was launched at the Banknote Conference in a highly entertaining presentation, against a backdrop of the iconic David Bowie soundtrack ‘Ground Control to Major Tom’, by Michael Ritschewald, Business Development Manager at Hueck Folien, and Robert Dvořák, Managing Director of IQS.

The two companies also announced Nanovista™, the brand name for a portfolio of high security features which will be launched by IQS and Hueck Folien, with Nanoswitch being the first.

Humans’ senses have always been the elementary tools for our perception of reality, say the two companies. The more senses we involve, the more intense the perception. Nanoswitch addresses the two most distinctive ones – sight and touch – combining colour with a 3D object. The visual attraction of the transforming 3D-colour object together with the unexpected haptic experience gives Nanoswitch unique authentication properties.

‘The authentication is entertaining, fast and unambiguous, with great potential for attractive designs’, says Robert Dvořák. ‘The integration of nanofabricated optical security elements with partial ColorSwitch™ provides Nanoswitch™ with extraordinary resistance to counterfeiting and imitation, creating the highest level of banknote protection.’

ColorSwitch by Hueck Folien offers six vibrant colour shift variations that provide an intuitive security feature in movement as design elements are highlighted. The

shades are based on high-precision thin-film technology and change colour when the banknote is tilted. Nanoengineered optical structures, developed by IQ Structures, provide a distinctive visual appearance and maximum security.

When the partner of the most secure currencies collaborates with the most innovative technology partner, and 30 years of experience meet advanced nanofabrication, the result is Nanovista™ say IQS and Hueck Folien – with unique features and support right from the design stage to the finished banknote.

‘Our aim is to create the most advanced and safest banknote solution in the world’, stated Michael Ritschewald.

‘There is hardly anything more valued by a country than its national currency. One third of the world’s currencies already bear the highsecurity solutions from Hueck Folien. Together with IQ Structures, we are breaking new ground in

banknote protection’, added Martin Bergsmann, CEO of Hueck Folien. IQ Structures is a supplier of anticounterfeiting protection based on nanostructures. It protects more than a billion documents every year, delivering anti-counterfeiting solutions to protect identity documents, banknotes, and valuables for countries all around the world. The company has received several prestigious international awards for excellence and scientific innovation, and is a regular IHMA Excellence in Holography winner. Located in Řež near Prague, Czech Republic, IQ Structures holds all the relevant quality and security standard certifications.

As for Hueck Folien, one third of the world’s currencies already carry its high-security threads and foils, including the euro and the Swiss franc. Its threads and foils can be efficiently processed by all security paper mills around the world, with whom Hueck Folien has been collaborating for more than 30 years.

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Cash Use Around the World

Sweden’s Riksbank, the Eastern Caribbean Central Bank (ECCB), the Central Bank of Uruguay and the Federal Reserve all provided information on cash use in their economies.

„ Sweden

While the number of cash transactions was down to 10% of transactions in 2023, this was up from 7% in 2020 and 2022. This increase was unexpected because cash withdrawals from ATMs were down in 2023 and retailers reported less cash usage. It is assumed that the war in Ukraine has caused more cash to be held.

Norway and Sweden have been the only countries to see cash in circulation decline in advanced economies and the result has been a decline in cash infrastructure. No major bank now handles cash and, as a result, cash services have increased from machines. However, the thresholds for cash deposits are low, SEK 10,000 per week ($925).

Financial inclusion is an issue in Sweden because banknotes are denied to some groups; it is expensive and difficult to get help with payments and bills and fraud is increasing, especially for the vulnerable. 15 out of 21 Swedish counties found basic payment services unsatisfactory. It is almost impossible to pay a bill in cash in Sweden.

The cash cycle in Sweden sees cash flow from the Riksbank to Bankomat® who uses the only cash in transit (CIT) company, Loomis, to service ATMs, retailers and the public. CIT companies have struggled in Sweden and higher standards are needed.

Threes areas need action:

„ Banks, and other payment service providers, need to offer accounts and payment services and to have realistic deposit thresholds.

„ Parliament and the government need to secure cash infrastructure and the ability to pay by cash.

„ The Riksbank needs to enhance preparedness. It has opened two new deposit depots and will open a further two in 2026. It has also allowed more organisations to deposit cash directly at the Riksbank.

The Riksbank is reviewing the whole cash infrastructure. Commercial bank costs for payment services have fallen to SEK 2.7 billion since 2009.

Currently the law covering cash acceptance only includes certain fees, for example paying for prescription drugs, and cash is not accepted by enough organisations. The e-Krona may address the challenges

of digitalisation – inclusion, competition and cross-border payments.

The goal is to ensure Sweden has safe, efficient and accessible payments for all.

„ Eastern Caribbean

The history of the Eastern Caribbean Central Bank (ECCB) and its banknote and coin history were laid out right up to 2019, when the transition to using a polymer substrate took place. The ECCB decided that polymer would be cleaner, recyclable, more secure and last longer than a cotton substrate and that the cost, over time, would be less.

Polymer was introduced in parallel with the cotton notes that were gradually withdrawn as they became unfit.

Since the transition, note life has exceeded the planned four years, with the $5, 10 and 20 lasting four years, the $50 projected to last 15 years, and the $100 longer still.

There are eight countries within the ECCB’s area of responsibility. Each month notes are shipped by air to each country and notes returned for central processing. Up until 1998 processing was manual, but in 1998 a CPS 600 was introduced, replaced in 2008 by a CPS 1200, and in 2019 by a CPS 7000.

In March 2019 a pilot central bank digital currency, the D-Cash, was introduced and this pilot ended in January 2024. No date has yet been set for D-Cash to be introduced in full.

Cash in circulation by volume and value has been steadily increasing. Before 2019 growth was 8-10% per annum, but this has fallen to 4-7% since then.

The ECCB’s current goals are:

„ Less cash issuance and redemption

„ Increased automation at banks

„ Continued counterfeit training

„ Digitisation of cash

„ Efficiency in the disposal of polymer. While paper notes go to landfill, the ECCB is currently storing polymer notes while it identifies a recycling option and until it has sufficient volumes to make recycling economic.

„ Uruguay

Cash volumes between 2021 and 2024 have been reasonably stable, while the number of digital transactions has increased, primarily debit card transactions with credit behind, and web and mobile payments relatively flat.

In 2014 the Financial Institution Act was passed, introducing changes such as benefits no longer being paid in cash, nocost banknote accounts being introduced, and payment fees being set to encourage digital payments. In 2014 cash was used for 90.3% of payments, in 2023 it was 25.6%. Between 2013 and 2017 the number of debit cards issued rose 42%. ATM issues increased to 2016 but have declined since.

More recently security threats, resilience challenges, such as technology failures, and privacy concerns have refocused attention on cash.

„ Federal Reserve

Cash in circulation value is coming back in line with the long term trend line. The value of notes in circulation and annual payment and receipt volumes are falling – the peak year for payment and receipts was 2006. Since 2021 the average number of notes paid out has been 29 billion.

The newly published payment diary results show the average number of cash payments per month steady at seven between 2021 and 2023. Non-cash payments have increased over the same period from 29% in 2021 to 32% in 2022 and 38% in 2023. In 2016 the number of non-cash payments was 31 per month.

The store of value function is still important, if down slightly. In 2020 people kept $299 at home. This shot up to $408 in 2021 and $418 in 2022 before falling to $369 in 2023.

For the first time the payment diary has investigated demographic differences. 18-24 year olds use cash for 14% of transactions while 25-54 years olds use it 12% and over 55s 22% of the time. For non-cash payments the respective figures were 11%, 7%, and 9%, respectively.

Asked about future plans, only 5% of respondents said they never used cash in 2023, up 1% from the year before.

Interestingly cash is the primary back-up payment in the case of payment issues. This has implications, of course, for any future central bank digital currency.

The Federal Reserve is in the middle of a ‘smart investment’ programme into its currency system. It is investing in machines and sensors, new currency design, automation, research, data and digitisation (e-manifest), coins (third party research into the flow issues during the pandemic), building programmes (the new printing facility in Maryland and cash processing centres in New York and Miami), and its people. It is also investing in additional inventory.

Overall cash in circulation is increasing and consumer demand is stable.

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Ignis House Note – Out of Darkness Comes Fire

Bundesdruckerei (BDR) took the opportunity of its innovation session in yesterday’s programme to launch its new house note – IGNIS – from the ExNihilo series. The presentation was made by Dr Adrian HeubergerLewerenz, BDR designer and one of the founders of the ExNihilo concept.

name for fire, denoting brightness and passion. And fire said Dr HeubergerLewerenz, is mankind’s greatest invention. The designs and motifs on the note all celebrate different aspects of fire – from the dazzling sun on the front and the temperature at which it burns (6000°C) to the flames in a foil stripe on the reverse, and a three-dimensional representation of the alchemic symbol for fire.

This concept was first unveiled at last year’s Currency Conference, as the name of the initial banknote series from the SIRA innovation hub (SIRA stands for Sustainability, Innovation, Recycling, Action), a platform for partnership-based development of innovations for banknotes of the future.

The philosophical starting point for the concepts has roots that reach back to Parmenides, Melissus of Samos and Aristotle in Ancient Greece, with the Latin ‘ex nihilo nihil fit’ often translated as ‘from nothing comes nothing’. With the rise of digital payments worldwide, says BDR, the concept of money becomes more and more independent of its material construct, and approaches ever nearer to nothingness. Yet, from this ‘nothing’ the banknote industry must innovate and discover new paths.

Thus was born the concept of the ExNihilo series – with new ideas centered on new technologies germinating from the starting point of nothingness, a state where everything is absent, including light. The physical embodiment of this, as relates to the Ignis banknote, is its most distinctive feature – namely that it is black, defying banknote convention.

The substrate is Landqart’s Durasafe® paper-polymer-paper composite, with the paper layers dyed directly at the papermill with the blackest black ever used for banknotes. This in itself is a new level 1 anti-copy feature because copies will always appear grey in comparison to the original. Furthermore, dark banknotes can be made even more secure through the use of a whole new spectrum of colours and effects.

The name Ignis is derived from the Latin

BDR worked with the Swiss printer Lorenz Boegli – the inventor of a technique new to banknotes through printing light on dark substrates, where light is absent – to create the effects of the sky at night on the front of the note. Silk screen printing with iridescent pigments that reflect light instead of absorbing it (as conventional pigments do) were used, along with a special additive four colour screen print.

Luminescent inks that are excited by black light can also be used to print light on a black substrate. SICPA’s RGB trichromatic luminescent inks blend into photo-realistic images of carbon, whilst white intaglio is used to print light accents.

To serve as a bridge between physical banknotes and digital payments, a chip from Infineon with a thickness of just 70 microns has been incorporated into the Durasafe layers in the cavity of a half window. The chip uses NFC to access a full range of digital payment services that central banks may wish to offer. The functionality of the house note can be tested by holding a smartphone against the chip.

Protecting the chip is an Applied Patch Label (APL) from KURZ, with dynamic diffractive effects that are set perfectly again the black background. As such, the APL serves the dual function of protecting the chip and the banknote itself.

A KINEGRAM COLORS® laminating foil from KURZ has been applied in register to the reverse of the note, showing the image of flickering flames to their best advantage against the dark background.

The fiery theme concludes with a three-dimensional triangle which is the alchemical symbol for fire, created with SICPA’s SPARK Flow ®

Finally, the serial number serves as unique identification. It is achieved via conventional letterpress or an innovative perforation method.

According to BDR, three characteristics in particular make the Ignis note unique. First is the colour of the substrate. Second is the embedded micro controller (chip). And third is the RGB print on black.

BDR worked in partnership with SICPA, Landqart, KURZ, Zeiser, Infineon, Gietz and Koenig & Bauer Banknote Solutions to create the Ignis note, which is a contender for IACA’s Best House Note Award.

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A New Polymer Enters the Market

There was a time when the market for polymer substrates, albeit small, was dominated by one supplier. The market grew, and so did the number of suppliers – CCL Secure and GUARDIAN™ being joined by De La Rue with SAFEGUARD®. The two still dominate, but others are spreading their wings too, amongst them China Banknote Printing and Minting, Spectra Systems with FUSION, and Q&T Hi-Tech Polymer with POLYSECURE®.

To this list should be added Covestro, which has developed a polymer substrate for banknotes made from thermoplastic polyurethane.

Covestro, formerly Bayer MaterialScience, is already active in the security market through the supply of polycarbonate films for ID cards and passport data pages. It is now showcasing a new substrate for banknotes that, it says, offers significant benefits over conventional polymer materials.

The product is a thermoplastic polyurethane which is created through extrusion, during which the addition of white pigments (or, potentially, other colours) take place as opposed to the

route of other polymer substrates, which are coated through opacification. No surface printing is required either before or after printing.

The result, it says, is a highly durable substrate which offers an optimised carrier to which ink (offset and intaglio) bonds strongly, with deep embossing properties up to 160 microns. It has worked with Cattaneo to prove the properties of intaglio printing.

As coatings are not involved, the process does not allow for the creation of windows – one of the key security features of polymer. Instead, windows are punched into the substrate, much like they are with paper for, eg. the euro. But the difference is

Combining Colour and Movement with RAPID® Vision

Bahaa Al Sayegh, Commercial Director of Crane Currency, took delegates through the benefits and attributes of RAPID Vision, the latest iteration of the company’s RAPID technology which was first launched at the Banknote Conference in 2014, and so celebrates its 10th anniversary this year.

RAPID first made its appearance in the 100 naira issued by the Central Bank of Nigeria and the 100 hryvnia issued by the National Bank of Ukraine in 2014. More than 10 billion notes per year are now issued with the thread, which is present in 70 denominations in 30 countries.

RAPID Vision was launched last year at Crane Currency’s Public First event in Malta. It is the latest in a long line of micro-optics innovations from Crane, which spawned a whole new generation of optically variable features for banknotes. It began with MOTION® (first unveiled back in 2004 and which made its debut on a circulating banknote in 2006), progressing through RAPID, with smaller lenses displaying faster movement and lower angles of tilt, and then RAPID Detect in 2019 (with an IR element for machine readability) and RAPID HD (with high colour definition).

The micro-optics features were all in single colours, the security effects resting on the counter-intuitive movement of the graphics

(icons). The key to RAPID Vision is that it exhibits different real time colour effects that are perfectly synchronised with the movement, micron by micron. This is a combination that has never been achieved before, says Crane, resulting in big, bold, unmistakable movement along with high contrast colour.

The main benefit is that the thread can be recognized more quickly by the public. According to Bahaa, there are four key steps to public authentication – find, recognise, check and decide – all of which need to be achieved in under 2 seconds. As tested and validated by Secure Perception Research, RAPID Vision knocks 160 milliseconds off the time taken to authenticate it.

RAPID Vision made its debut in Kazakhstan’s 5,000 tenge banknote, part of its new Saka series, which was issued in December last year. By the end of this year, four more denominations will include the feature.

that, whilst in paper the process weakens the substrate, there is no impact on the strength of the polyurethane.

Moreover, the substrate has been tested for crumpling (unaffected) and folding (the effects of which can be easily reversed). And it has been proven to withstand washing – tests have demonstrated virtually no degradation of ink after one and half hours when washed at 90°C, compared with both conventional polymers and paper, where the effect ranges from significant deterioration to complete removal of the ink.

In terms of recycling, the company claims that the substrate offers advantages over other polymer substrates in that, whilst 20% or so of their composition is in coatings, which impede their ability to be recycled, in the case of its substrate, this is only 3-4%.

According to Covestro, it is already working with a number of central banks, with very positive feedback. And in the next phase of development, it is working on the integration of level 1 security features within the substrate, including watermarks.

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CPS Launch Their Green Strategy

CPS is attending the Banknote Conference to promote their Sustainability Strategy for the banknote fitness sorting and authentication sector.

Following a review of the negative carbon effects of manufacturing large high-speed machines, CPS has made a conscious decision to not produce large machines for the sector. However, they recognise that manufacturing machines for the banknote printing inspection process will still require larger machines due to the additional technical requirements of the banknote production process.

CPS is now focusing on assisting customers solve their business challenges, including costs and meeting their sustainability targets. CPS is offering their customers two options to fitness sort and authenticate banknotes.

The first is to not purchase larger machines but to implement an upgrade strategy that will install the latest technology on existing large machine installations. This will save at least $1.5 million to purchase a new machine at today’s rate. It will also considerably reduce the carbon footprint. Using certified government data, 1 ton of aluminium produces 11.5 tons of carbon to manufacture a large high-speed machine, producing 12,075kg tons of carbon.

The second option is to purchase low carbon compact high-speed machines, replacing the larger machines for banknote fitness sorting and authentication. The CO2 produced to run a large highspeed machine over a 15-year period is 205,275kg compared to 73,000kg for a pair of compact high-speed machines. The

introduction of a shredder and strapper to CPS’s sustainably friendly compact highspeed V-series lowers the cost of banknote fitness sorting and authentication over a 15-year period to $23/million banknotes compared to the larger high-speed cost of $76/million banknotes.

To provide a solution for the banknote production industry, CPS have teamed up with Stardust and its Make in India partner Pigments & Allieds to form a joint venture for the manufacture and sale of the Single Note Inspection Machine, ensuring its availability for quality inspection needs. This collaboration underscores CPS’s and Stardust’s commitment to offering a comprehensive business solution in the banknote quality inspection market. This joint venture between CPS and the Stardust team also plans to address the increasing demand for automating cash processing, thereby bolstering the cash management infrastructure. It is for providing a total solution to banknote processing requirements, automation, authentication and building the confidence in a secured environment.

The Directory of Currency & Technology Suppliers

The wait is over and the latest edition of The Directory of Currency & Technology Suppliers is now here.

This sought-after directory is an essential resource for central banks and issuers, printers and mints, and everyone in the cash cycle to identify suppliers and partners. The latest edition is the seventh since its introduction in 2004.

The directory, which was last published in 2018, features seven dedicated sections covering all aspects of systems, solutions and services for the cash cycle, from specification to end of life, and all stages in between. Over 500 companies are listed. The Directory is available free of charge for a limited period to Banknote Conference delegates. Click on the image to download your copy.

CPS have also looked at the importance of using data to improve the efficiency of cash processing. Working with ECM, a new product has been developed called Centralised Control. This will take live data from CPS’s machines as well as other companies’ machines to help improve the efficiency of banknote fitness sorting and authentication. It will monitor operator and shift by shift performance, assist with capacity planning and identify component failure. The new system also links to ECM’s ISA 7 software to provide information on the total lifecycle of the banknote. The new Centralised Control will assist customers to improve efficiency, cash centre layout and operations, and will act as a custodian for customers to make certain that they have the best options and focus on their business improvements. ECM will be presenting at an Innovation Session this morning, whilst CPS will be doing the same tomorrow morning. Both companies also have booths in the exhibition area, as does Stardust, if delegates want more information.

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MAY 2024
CPS Managing Director Shawn Ashdown (left) and Head of Engineering David Hawkins (right) with the latest V-series compact high speed sorter.
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Editor: Astrid Mitchell.

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Master Blaster Note Scoops IBNS Award

One of the finalists for today’s IACA awards has already scooped the prestigious International Bank Society (IBNS) Banknote of the Year Award for 2023. The IBNS announced yesterday that the winner is the Eastern Caribbean Central Bank (ECCB) for the commemorative $2 note, issued last year to celebrate its 40th anniversary.

Designed and produced by De La Rue in close collaboration with the ECCB on SAFEGUARD polymer, it is intended to present the hope of a new, confident and exciting future with a colourful and eyecatching design combining sports with an environmental motif.

The front of the multi-colour yellow, red, blue, and purple note features legendary cricket star Sir Viv Richards, also known affectionately as ‘The Master Blaster’ in a nation that is passionate about cricket, as well as the 40th anniversary bank logo, turtles, and fish. The back of the vertically designed note combines fish, coral, turtles and a map of the islands in contrasting bright blue.

The banknote’s visual impact is enhanced by features including the first appearance

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of an aqua-blue tinted holographic foil, turtle imagery, along with the silver of the Argentum and vibrant colours of the ILLUMINATE™ feature within the note’s window.

The note is legal tender and can be used for transactions throughout the eight member countries of the East Caribbean Currency Union.

The IBNS reported that out of nearly 100 new banknotes released in 2023, only 15 were deemed of sufficiently new design to be nominated by its members. From the onset of voting, it said, the ECCB $2 was the overwhelming favourite.

It remains to be seen this evening whether the ECCB scores another success in the Best New Commemorative Banknote category of the IACA awards.

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