Optimising the movement of sawmill timber with multidirectional forklifts to provide extra strength and flexibility
BIGGER ONLINE SALES 30
What does a shift in online purchasing behaviour mean for builders’ merchants and their customers?
THE FINEST CUT 46
Having the best high-performance tooling provides sawmill profitability, top quality products and better safety levels.
05 Industry News
A range of news and views from across the timber industry.
24 A Smart Choice for Sawmills
HUBTEX and its range of multidirectional forklifts are optimising the handling of wood-based materials and helping solve the unique challenges of transporting timber in a sawmill environment.
26 Conflict Timber Continues to Enter Europe
TDUK CEO, David Hopkins, is calling on traders to exercise extreme caution when sourcing and importing timber to ensure compliance with UK and EU regulations.
28 Preparing for the Transition to European Standard Testing
Helen Hewitt, CEO at the BWF, explores the background to fire door testing changes and tackles some common misconceptions surrounding National classifications.
30 The Evolution of Online Sales
Glen Stocco, Co-founder of Plane & Simple spoke to us about the shift in customer online behaviour and what it means for merchants.
32 Space is King
As the need for smarter storage solutions grows, what can be done to help business owners and stockists expand safely, improve efficiency, and avoid unnecessary warehousing costs.
36 Extractly Cleans Air (Quietly) at Staverton
Leading dust and fume extraction specialists, Extractly Limited recently completed the installation of a new dust extraction and filtration plant for a major UK furniture manufacturer.
40 Woodworking Winners
The BWF Annual Awards is now a staple feature of the timber awards calendar and in 2024 marked its 16th anniversary – who were the successful recipients?
46 The Finest Cut
As Ben Mitchell, Leitz Tooling UK’s Marketing Manager points out, having the best high-performance tooling maximises sawmill profitability, improves quality and helps provide better operative safety.
50 Full Power: Zero Emissions
In a sign of what the future holds for timber exports a new development in Norway will see timber soon shipped on an ammonia and electricitypowered ‘zero-emission’ ship.
The Joinery Network’s Timber Zone Comes to FIT Show 2025
The Joinery Network returns to FIT Show 2025 at the Birmingham NEC with its Timber Zone designed for visitors to get to grips with timber windows and doors and find out the profit opportunities for manufacturers and installers.
On the Timber Zone, visitors can watch daily live demos of how to make a timber window, see a selection of the most popular products within the Lignum range, and talk to experts from The Joinery network, its supply chain and affiliates.
Andy Ball, Director at The Joinery Network says: “Against a tough market, the last 12 months have seen a huge increase in interest for timber windows. We will show how manufacturing and installation companies can tap into this profitable, growing market.
“Products come first. Over the last six years we have developed Lignum, The Joinery Network’s independent and fully tested range of timber windows and doors, in fact all products in the Lignum range are Doc Q, PAS 24 and SBD accredited. Lignum is also designed for the UK housing stock, so visitors to the stand will find products that will appeal to their customers with both traditional and modern window and door styles. Also on show will be the stunning Gutmann Lignum wood-aluminium window and door system.
through our Lignum manufacturing network. Following the success at the Materials and Finishes Show last year, we now have more manufacturing capacity. And that means at FIT Show we have more to offer fabricators and installers, there will be more products and experts on the stand.
“Lignum insulated timber entrance doors will take centre stage on the stand, with 57 striking designs and lots of glass options by decorative glass leaders RegaLead. To make it easy for installation companies to add the Lignum range, we are excited to launch our new trade supply service
The FIT Show takes place 29 April to 1 May 2025 and The Joinery Network are available on Stand X78.
More at www.thejoinerynetwork.co.uk
We are pleased to announce our confirmed media partnership with Structural Timber Media for 2025. As established publishers in the timber sector, Structural Timber Media produce leading titles, spanning the entire supply chain. Magazines include quarterly titles Structural Timber and Timber Trader UK, supported by the Timber Media digital platform.
As part of our partnership, we have secured a 10% discount on any advertising, editorial and digital marketing packages booked for our members.
To discuss your 2025 objectives and to take advantage of this offer, please get in touch with karen.cox@radar-communications.co.uk who will be happy to assist – don’t forget to reference your Joinery Network membership to claim your discount. Joinery Network members are also entitled to a FREE 12-month subscription to either magazine (both are published quarterly). This can also be claimed by emailing Karen.
The ACM Summa & Swing Bandsaws
• Accurate fast and safe cutting of SIP panels
• Up to 620mm cutting height at 90 degrees
• 45 degree cut on swing
• Cutting length up to 3700mm
• Vari speed available for difficult materials
Government recommits to updated TIC roadmap
New, ambitious plans to increase the use of timber in construction to boost the domestic timber industry, economic growth, rural jobs and housebuilding targets, have been announced by Environment Minister Mary Creagh. The announcement on 27 February 2025 at the Timber in Construction Summit in London, comes as part of a new vision for the UK Government to deliver on its Plan for Change by increasing timber use in construction and boosting economic growth.
The updated roadmap builds on the original policy ambitions, adding more stretching targets and a clearer focus on helping the Government deliver on its commitment to building 1.5 million homes during the next Parliament. The Structural Timber Association (STA) welcomed the announcement by the Department for Environment, Food & Rural Affairs (DEFRA), confirming the Government’s recommitment to the Timber in Construction Policy Roadmap. The STA, alongside Timber Development UK (TDUK) and the Confederation of Forest Industries (Confor), played an instrumental role in the creation of the original policy roadmap and have long campaigned for recognition of the crucial role timber has to play in solving the UK’s housing shortage.
Speaking on the announcement, Andrew Carpenter, Chief Executive of the STA said: “This is a substantial step forward and we are extremely pleased to see the Government underlining its commitment to meeting these
ambitious housebuilding targets. Increasing the use of structural timber and offsite manufacturing is one of the most effective ways of ensuring the rapid and high-quality delivery of these vitally needed homes, while also meeting urgent decarbonisation obligations.”
Stuart Goodall, Chief Executive of Confor, commented: “Confor welcomes the UK Government’s commitment to working with partners, including the timber industry, to deliver the important ambitions of the Timber in Construction Roadmap. In light of domestic timber security, we particularly welcome the roadmap’s focus on increasing productive forestry and on promoting the use of homegrown wood-based construction products. Both of these actions will make an important contribution to achieving the UK’s net zero target and economic growth.”
David Hopkins, CEO of TDUK, said: “The Government’s commitment to the Timber in Construction Roadmap is a real boost to the low-carbon construction sector. We have a great opportunity to increase our housing stock while growing our forests and reducing our emissions output. As a bio-based industrial supply chain, the timber sector can play a unique role in the low-carbon economy – sequestering emissions in the forest and storing them in our buildings. With a rough value of £10billion to the UK, this growth in timber construction can also play a vital role in the Government’s wider growth agenda.”
Quoted within the Ministerial Foreword of the updated TiC Policy Roadmap, Environment Minister Mary Creagh said: “The steps we take today will create a thriving, green economy. Timber-framed homes, public buildings, and offices will transform the built environment. This is just the beginning, and I look forward to seeing how timber helps shape a sustainable future. Thank you to everyone who has contributed to this important work.”
Alex Goodfellow, Chair of the Confederation of Timber Industries, and CEO of Donaldson Offsite, represented all industry, when he said: “The Minister’s support for the Timber in Construction Roadmap shows the Government’s firm commitment to a growth agenda: growth for forestry, for housing, for low-carbon skills and for the economy. The timber supply chain is a major economic player in the UK, connecting rural and urban environments.
“Timber frame construction is a wellproven technology and business model for delivering houses rapidly and sustainably while improving quality. By accelerating this growth, we can build more low-carbon housing today while providing a market pull for expanding forests. As a supply chain we will support the Government to deliver on all the goals in the Roadmap and help build a more sustainable future.”
L-R David Hopkins, CEO TDUK, Defra Environment Minister Mary Creagh CBE MP, Andrew Carpenter, CEO STA and Andy Leitch, Deputy Chief Executive of Confor at the Timber in Construction Summit
SR Timber complete new corporate video
SR Timber has invested in a new corporate video summarising, in just four minutes, the steps involved in producing their quality timber products for the construction market.
SR Timber’s commitment to excellence starts with the foundation of a strong and experienced sole sawmill partner in Latvia, a crucial pillar in ensuring consistency in the quality of all their timber products, especially their flagship offering, the trademarked PREMIUM GOLD® batten.
This new video showcases the detailed production process, from when a log is felled to the final product. PREMIUM GOLD® graded roofing batten meets all the requirements of British Standards in quality, and the product is independently third party audited and certified.
Importantly, their batten is not only graded in its board form each piece is graded too in a second process. Initially, all boards are kilndried, ensuring correct moisture content and automated checks are then made against detailed characteristics and possible defects. These include possible decay or insect attack, correct dimensions, the slope of grain – for strength, and knot sizing forecast for the finished product The second grading process follows BS 5534 requirements, grading the final product and each piece of roofing batten. These final checks are made at commercial speed, covering the size of knots, wane, resin pockets, and distortion and ensure that each produced piece conforms to BS 5534.
The video summarises the process from forest to delivery, and that includes the important part played by their shipping and stevedoring partners, the backbone of their seamless logistics. They facilitate the loading and sailing of vessels from Riga in Latvia to the port of Immingham on the Humber and Cardiff in South Wales.
Whilst SR Timber has built its reputation on the expertise it brings in producing its PREMIUM GOLD® timber roofing batten, it also sells a range of specialist timber used in construction such as fire-retardant graded batten, counter battens, arris rail, firrings, mop stick, carcassing, cedar shingles, scaffold boards, orientated strand board (OSB), plywood and sheet materials. It sells its products through building, timber and roofing merchants across the country.
EGGER Protect exposure rating extended to 100 days
EGGER UK has announced an extension to the exposure rating of its leading EGGER Protect product, from 60 to 100 days.
Trusted by housebuilders for over 20 years, EGGER Protect features a P5 chipboard core, with a hard-wearing, low-slip, thermally bonded layer on both sides of the board. As a result of rigorous and dedicated testing, EGGER Protect boards can now be left exposed to the elements for up to 100 days, whilst work continues on-site. Reflecting EGGER’s continued commitment to providing its customers with durable and reliable product solutions, this latest enhancement provides housebuilders with increased flexibility and confidence on projects.
As well as protecting the board on both sides from moisture ingress and damage on busy work sites, the durable, laminated surface layer allows it to be used as a safe working platform – verified as ‘low slip potential’ in wet conditions, in accordance with the Health and Safety Executive’s (HSE) guidance for assessing the slip resistance
of flooring. EGGER Protect has achieved the highest class of slip resistance, with a Pendulum Test Value (PTV) of 40 in wet and 55 in dry conditions – and has been third party tested and independently verified by KIWA. EGGER Protect’s unique surface layer not only provides slip resistance but can give you up to 3 x better performance when it comes to the resistance to abrasion compared to UV painted surfaces.
Scott Wolters, UK Building Product Sales Director at EGGER UK commented: “EGGER Protect is one of our leading products and is used widely across the housebuilding industry. As such, we’re really excited to be extending its exposure rating. As well as providing housebuilders with enhanced confidence in the structural flooring system that they are installing, it also offers extra adaptability in the face of the unpredictable UK weather, helping to avoid any unnecessary project delays or disruption.”
Each board features a diamond tip machined, tongue and groove profile on all
four sides, ensuring tight and consistent joints on site. Accepted for use on NHBC projects, EGGER Protect is one of the only woodbased flooring systems that enables users to continue installation in light rain conditions. The structural integrity of the flooring system is protected by the EGGER Advanced Lifetime Guarantee when installed using EGGER’s recommended fitting method and EGGER Joint & Joist Adhesive.
More at www.egger.com
Hadleigh now a UK Accoya distributor
Accsys has announced the appointment of one of the largest players in the UK timber industry, The Hadleigh Timber Group, as a UK Accoya distributor. This partnership builds on Accsys’ strong growth reported at the end of November for the first half of this year, both worldwide but particularly in the UK.
The Hadleigh Timber Group which includes Meyer, Panelco, Timbmet and CP Timber is one of the leading suppliers of timber across the UK. With a well-established distribution network, The Group offers a full UK nationwide service across a range of products. The Hadleigh Timber Group will build inventory in December and January.
Accoya wood brings unprecedented performance as well as strong sustainability credentials. The product is Cradle to Cradle Certified® Gold and made from FSC® certified (C012330) fastgrowing wood. It carries the prestigious Declare label and contributes to achieving BREEM and LEED points, supporting sustainability and environmental goals in building projects. Renowned for its exceptional durability and stability, Accoya wood boasts an unrivalled 50-year warranty above ground and 25-years in ground and fresh water.
Chris Rudd, CEO of The Hadleigh Timber Group, said: “We take great pride in delivering exceptional distribution services and customer support, ensuring efficiency and excellence at every level. Our commitment to service means that our customers can rely on us for a seamless experience every time. Accoya not only meets the growing demand for sustainable and durable wood products which meet practical joinery workshop requirements but also aligns perfectly with our values and dedication to quality. This addition allows us to further support our customers with solutions that are as environmentally responsible as they are high performing.”
John Alexander, Group Commercial Director of Accsys, commented, “Partnering with an industry leader like The Hadleigh Timber Group significantly boosts momentum for us in the UK market. We are aligned around this collaboration growing the overall market for Accoya through business development and end user service. The collaboration supports our growth strategy and strengthens our commitment to providing sustainable, high-quality timber solutions to the UK joinery sector.”
Accsys also recently announced the successful development of the first sliding sash window, featuring slimline glazing bars and a 44mm thick sash, designed to meet the requirements of PAS 24: 2022. This was made possible through a collaboration with a consortium of stakeholders, including Midland Joinery, ERA, and SD Hardware. PAS 24: 2022 is a rigorous testing standard that is designed to evaluate the enhanced security performance of windows and doors, ensuring their ability to withstand a specified level of attack. Designed to mimic an attempted break-in by a burglar using tools that are easy to conceal.
Mike Lewis, Technical Sales Manager for Accoya UK and Ireland commented, “We’re thrilled that the Accoya sliding sash window, replicating a traditional and historical design, has successfully passed this rigorous security test. Thanks to Midland Joinery, SD Hardware and ERA, homeowners will know that their homes are equipped with some of the most secure timber windows available on the market.”
Performance Timber Products Group announces company mergers
Two highly respected brands, Mumford & Wood and Dale Joinery have announced their merger. This strategic merger combines Mumford & Wood’s legacy as a cornerstone of the UK’s timber window sector, with over 70 years of industry leadership, and Dale Joinery’s rapid growth, combined with their award-winning customer service.
Mumford & Wood has long been recognised for its exceptional quality and diverse product specifications. With an end-toend service offering that includes surveying, design, manufacturing, and installation, Mumford & Wood provides a seamless solution for all professional projects. With over seven decades of expertise and an enviable reputation for craftsmanship, the brand has become synonymous with the highest standards in timber fenestration.
Dale Joinery, which has experienced rapid growth over the past seven years, is celebrated for its industry-leading customer service, streamlined operations, and strong presence in the trade sector. Dale Joinery has established itself by serving builders, developers, and self-builders, significantly expanding its reach through its agile, sales model.
This merger is a direct response to the evolving needs of the timber window market. The business will narrow its focus to the professional (business to business) market, offering bespoke solutions to architects, developers, contractors, builders and self-builders across the UK.
Jay Pengelly, CEO of The PTPG (the parent company of both businesses), explains: “We’re incredibly excited to bring these two complementary businesses together under the Mumford & Wood name. By combining our
strengths, customers will benefit from a wealth of expertise, efficiency, and industry leading customer service, coupled with an expanded capacity to serve our clientele. This merger enables us to create a more agile, innovative business that is better equipped to meet the evolving needs of the market.”
More at www.mumford.com
NEW LIGNUM-GUTMANN
Wood-Aluminium Window System
✓ Easy to manufacture
✓ Designed for UK homes
BSW Group strengthens 2025 position with major investments & sustainability progress
BSW Group, the UK’s largest integrated forestry and timber business, is enhancing its commitment to the UK timber industry, having made several investments throughout 2024 towards operations across the group, while making key strides in sustainable practices.
Owned by Binderholz GmbH, BSW Group is starting the new year in a strong position and has further investments and projects planned throughout 2025. All of this continues to cement the company as the market leader, while the wider industry continues to recover from the unprecedented challenges of the past few years.
In December, BSW announced that it will be investing significantly in its BSW Timber Solutions and Bayram Timber sites in Melton, near Hull, where it will be expanding production operations and enhancing IT infrastructure. Following recent investments in a new automated crosscutting line, BSW will now be expanding into a third Melton site, where a new 100,000m3 capacity per annum treatment tank will be located. The investment into this additional site, along with improvements to IT operating platforms, will
create a significantly enhanced offering for BSW’s existing and potential customer base. The trading assets and liabilities of Bayram Timber will also be merged into BSW Timber Solutions with effect from April 2025.
As a fully integrated business with a hand in every step of the forestry and timber production process, BSW is uniquely placed to create systems and efficiencies that make the most of every natural resource, piece of machinery and co-product. Other aspects highlighted include Scott Pallets’ partnership with Mowi, the world’s leading seafood company. A new pallet production line was installed at BSW Timber’s Fort William site to produce pallets specifically for Mowi’s operations, using locally grown timber and significantly reducing transportation needs. This collaborative effort will save an estimated 43 tonnes of CO2 emissions annually – equivalent to 290 miles of transport per load of pallets.
BSW Timber was awarded ISO 45001 and ISO 14001 certifications, joining its existing ISO 9001 standard. These certifications reflect BSW’s dedication to workplace safety, risk reduction, and environmental management. The recognition follows a Gold Award at the
Royal Society for the Prevention of Accidents (RoSPA) Health and Safety Awards, celebrating BSW’s commitment to creating safer working environments.
Tilhill Harvesting (previously known as Dick Brothers) has also seen huge investment in its fleet, now consisting of 84 machines, including harvesters, forwarders, excavators, traction winches and skyline winches. To ensure safety and efficiency, these machines are replenished every 5-6 years. Tilhill Harvesting will also roll out in-house training over 2025 to make sure this growing fleet has a continuous supply of expert operators.
Alan Milne, Chief Financial Officer at BSW Group, said: “We are delighted to be starting the year in such a strong position. We have been able to make the right investments to strengthen our leading position and ensure a bright future for the group. We’re particularly pleased to have integrated a number of subsidiary businesses and welcomed others. We’ll continue to invest in initiatives that give us longevity and stability, while improving sustainability, driving innovation and creating value.” More at www.bsw.co.uk
New Nottingham branch for Harlow Timber Group
Harlow Timber Group is thrilled to announce the grand opening of its new, state-of-the-art Timber Centre in Nottingham. Located on Cyan Close, Teal Park Industrial Estate, this new facility marks an exciting chapter in their history, as they relocate from their previous Nottingham site at Hooton St, to offer enhanced services and a greatly expanded product range.
With customers in mind, the flagship store offers an extensive selection of timber, sheet materials, and associated products to cater to a wide variety of customer needs. Combined with a new fully equipped machinery operation, offering precision cutting and bespoke profiling services. Having been in the timber trade for almost 100 years, Harlow Timber Group are experts in providing timber solutions, and the Nottingham team can provide professional guidance and recommendations for your project.
The new ‘flagship’ branch opened its doors on Monday 3 March, with a well-attended opening ceremony hosted by Nottingham Forest football legend Des Walker and John Newcomb (CEO of the Builders Merchant Federation). Alongside the first fundraiser for Harlow Timber Group’s 2025 Charity of the Year, ‘Lighthouse – the Construction Charity’ with a selection of prizes, including signed England and Nottingham Forest football shirts, exclusive four-day van hire from Group1 Toyota, golf experiences and more.
“The opening of our new branch at Teal Park, Nottingham further demonstrates our commitment to providing exceptional service, high quality timber and associated products for both delivery and collection for our customers,” said Neil Sabey, Harlow Timber Group Ltd Group Managing Director and Harlow Bros Ltd Interim Managing Director. “The new branch marks the latest step in the Group’s strategy to expand its
network of timber centres across the Midlands, to support growing demand for sustainably sourced timber products to trade and retail customers alike. Our new Nottingham location enables us to better serve the community and beyond, and we’re excited to welcome both existing and new customers to experience everything we have to offer.”
The new Nottingham Harlow Timber Centre branch represents its ongoing commitment to growth and innovation, having become an Employee Owned business since 2022. Harlow Timber Group puts people, customers, colleagues and suppliers at the heart of all that they do, ensuring it remains a trusted partner for trade professionals and DIY enthusiasts alike.
Easily accessible from Colwick Loop Rd, Harlow Timber Centre is open Monday-Friday 7:30am-5pm and Saturday 8am-12pm. For more information about the new branch, please contact: 0115 958 5311 or email marketing@harlowbros.co.uk
Shocking 90% of PPE Fails Tests
The British Safety Industry Federation (BSIF) has issued an urgent warning to those responsible for procuring personal protective equipment (PPE) and safety products following the results of its latest independent tests. These findings once again reveal the alarming prevalence of substandard – and potentially hazardous –products circulating in the market.
Between December 2023 and December 2024, the BSIF tested 161 products from non-member suppliers, assessing their advertised performance, labelling accuracy, and compliance with relevant standards. Alarmingly, only 10% (16 products) met full compliance requirements, while an overwhelming 90% (138 products) failed to meet the necessary criteria with seven test results still pending. Particularly troubling was the finding that in some categories, including head protection, eye & face protection and fall protection, every non-member product tested (100%) failed the assessments. Even more concerning is the fact that many of these substandard products are still available for purchase, placing unsuspecting users at significant risk. Failures were identified across all product categories, with some showing particularly alarming issues:
• Head Protection: 100% failure rate (6 products) Products failed resistance to penetration and shock absorption tests, potentially allowing impacts to penetrate the helmet or transfer excessive force to the wearer’s head.
• Eye and Face Protection & Fall Protection: 100% failure rate (13 products) Products failed to resist particle impacts, risking severe injuries from foreign objects entering the eyes or compromising fall safety mechanisms.
• Safety Footwear: 86% failure rate (31 products) A growing number of safety shoes, often marketed on social media platforms like TikTok, promise comfort and protection but fail critical tests such as toecap compression, impact resistance, midsole penetration, slip resistance, and electrical hazard protection.
• Hearing Protection: 90% failure rate (28 products) Issues included incorrect cushion and headband pressures, compromising effectiveness against hazardous noise levels.
• Safety Gloves: 95% failure rate (21 products) Products failed claims for cut protection, abrasion resistance, and puncture resistance, leaving wearers exposed to mechanical injuries.
• Hi-Vis Clothing: 85% failure rate (11 products) Many garments lacked sufficient brightness and failed chromaticity and luminance tests, rendering them ineffective in low-visibility conditions.
• Respiratory Protective Equipment (RPE): 88% failure rate (22 products) Filters in these products did not adequately protect against hazardous dust and fumes.
The tests and assessments were conducted in accordance with the requirements of the PPE Regulation and are vital for ensuring that only safe and effective products are placed on the market.
Commenting on the latest statistics, BSIF CEO Alan Murray says: “People are continually surprised by the sheer volume of PPE and safety products that fail to meet basic safety standards. What’s even more shocking is that, despite vendors being informed of these deficiencies, such products often remain on the market, continuing to expose unsuspecting buyers and users to significant risks.
“Our latest test results have once again brought to light a deluge of problem PPE, from substandard safety helmets to safety shoes that fall a long way short of the required standards for keeping wearers safe. Buyers and specifiers must urgently review their procurement processes and consider what assurances they have that the PPE and safety equipment they are being supplied with is fit for purpose.”
BSIF Registered Safety Supplier Scheme Manager Roy Wilders adds: “The findings are deeply concerning. When protective—and sometimes life-saving—equipment fails to meet standards, it’s not just a statistic; it’s a potential tragedy waiting to happen. The dedicated RSSS team works tirelessly year-round, assessing members of the scheme to ensure compliance with stringent requirements and actively monitoring the market to identify and address substandard products. However, buyers also have a critical role to play.
“By verifying the credentials of their PPE and safety equipment suppliers, they can help eliminate the market for substandard goods and prioritise safety above all. Checking for the BSIF Registered Safety Supplier shield is the easiest way to ensure you only deal with compliant, competent and trustworthy suppliers. Remember, anyone can sell safety, but you shouldn’t buy safety from just anyone; always check for the BSIF shield.”
Deeside Timberframe invests in solar energy
Deeside Timberframe has taken a significant step towards achieving its net zero goals with the installation of a solar panel system at its Throsk manufacturing facility. This strategic investment, completed in partnership with Scottish Enterprise, forms part of the company’s wider sustainability efforts aimed at reducing carbon emissions and energy consumption across its operations.
The solar installation, which went live in November, consists of a 107kW system comprising 213 solar panels and two inverters. This system is projected to generate approximately 90,000 kWh of electricity annually, equivalent to powering 33 homes for a year. The energy produced will supply 40% of the total electricity demand at the Throsk site, significantly reducing reliance on grid-supplied power.
available roof space, Throsk was identified as the initial priority for renewable energy investment.
Managing Director David Crawford commented: “This investment marks a key milestone in our net zero journey. Not only will the solar installation reduce our annual carbon emissions by approximately 19 tonnes CO2e, but it will also deliver considerable operational savings, contributing to a more sustainable and efficient future for our business. We’re grateful for the support from Scottish Enterprise, which has enabled us to accelerate our sustainability efforts.”
The decision to prioritise Throsk for the solar panel installation followed comprehensive energy assessments across both the Stonehaven and Throsk sites. Due to demand levels, location, and
The investment is expected to result in estimated energy cost savings of £20,000 per year while supporting the company’s broader goal of reducing greenhouse gas emissions by 50% by 2030. This installation alone is projected to reduce the company’s carbon footprint by 3.5% based on its baseline emissions data. As part of its continued sustainability strategy, Deeside Timberframe plans to introduce additional carbon reduction initiatives over the coming months, with a focus on employee engagement and operational efficiency improvements.
New MD for NTG England
National Timber Group (NTG) has appointed Ed Holder as Managing Director for NTG England. Ed was previously Managing Director of specialist timber merchant SV Timber, acquired by NTG in 2022. He brings over 30 years’ experience in timber with a proven track record of driving transformational growth. .
Throughout his career Ed has been instrumental in creating and expanding businesses, founding SV Timber Ltd in 2004. There are now three thriving SV Timber branches in the East Midlands employing more than 60 staff. When SV Timber joined the NTG England branch network, SV Timber customers benefitted through access to a broader range of products and services available through NTG, and Ed continued to contribute to the business in a strategic capacity.
Ed Holder said: “After accepting this leadership position in September 2024, I have been focused on supporting to restructure
the business in several key areas. I am 100% committed to ensuring that NTG England maintains strength and agility within the timber and construction industry. I am looking forward to leading our experienced NTG England team, and I am determined to drive the group forward - utilising our potential for growth and success.”
Jon Gatfield, NTG Chairman added: “We’re very excited to have Ed leading our England business. His proven skills building SV Timber will be ideal as we head into 2025 and the promise of an ambitious house building programme and broader economic recovery. We all wish Ed every success.”
National Timber Group (NTG) is the largest independent timber distribution and processing group in the UK. It was created through the acquisitions of market-leading brands including Arnold Laver, Thornbridge Timber and Rembrand Timber, and launched in 2018. The group has two registered
companies, NTG Scotland with head office at Grangemouth and NTG England with head office at Sheffield, both supporting established trading brands.
More at www.nationaltimbergroup.com
Ed Holder
Stora Enso partners with ECOR Global
Stora Enso and ECOR Global are paving the way for a new era in the board and panel industry by enabling a groundbreaking product that combines superior sustainability with less harmful chemicals. By replacing fossil-based binders with its bio-based, formaldehyde-free alternative, NeoLigno, addresses the growing demand for safer, more environmentally friendly materials, setting a new benchmark for innovation and responsibility in the sector.
The collaboration partnership between Stora Enso and ECOR Global underscores a shared vision for advancing sustainability and high climate ambitions. By replacing traditional fossil-based binders with NeoLigno, ECOR Global has successfully created a product free from formaldehyde and isocyanates, eliminating harmful chemicals while delivering performance. The two companies’ technical collaboration is leading to additional breakthroughs solidifying their commitment to sustainability.
“This collaboration is an excellent example of how our bio-based solutions can unlock new opportunities for our clients doing good for the people and the planet,” said Tuomo Heikkinen, VP Head of Biochemicals and Lignin Applications at Stora Enso. “With NeoLigno, we’re helping companies like ECOR Global to lead the way in creating safer and more sustainable materials for their industries.”
ECOR’s COO, Roberto Reyes added: “This launch represents a significant milestone in our journey toward sustainability. NeoLigno has allowed us to create a fully bio-based and recyclable product that not only meets industry standards but sets a new benchmark for health and environmental performance.”
The new board offers versatility, making it ideal for furniture and flooring applications and exhibition materials at trade shows, as it is fully
recyclable and reusable. Production is already underway, and the product made its debut at the Stockholm Furniture Fair 4-8 February, providing a platform to showcase this transformative innovation to a global audience.
ECOR’s Conversion Technology creates 100% bio-based highperformance flat panels. By utilizing only post-harvest agricultural waste and post-production paper waste as raw materials, and no toxic binders, ECOR products have achieved the prestigious Indoor Advantage Gold Certification for ultra-low VOCs with no added formaldehyde nor isocyanates. Now in 24/7 commercial production, ECOR products are available for immediate shipment for a variety of applications including furniture and flooring.
More at www.storaenso.com ecorglobal.com
W.Howard Pillo™ set to transform waste MDF recycling
W.Howard Pillo™ has taken the next step towards the launch of a natural wood fibre insulation range, having agreed terms with PAL, Italy to build the world’s first disaggregator for the recovery of high-quality fibres from waste MDF materials. The novel technology behind the disaggregator was designed by MDF Recovery, from whom W.Howard Pillo™ has licensed the UK and Ireland rights to manufacture and sell natural wood fibre insulation.
Once installed at W.Howard Pillo™, the disaggregator will be used to transform waste MDF into ‘loose fill’ insulation, which will then be blown into panels used for offsite timber frame house construction at customers’ factories.
By adopting the world’s first low-energy solution for the effective recycling of waste MDF, W.Howard Pillo™ is adding value to a problematic waste stream that has no other sustainable outlet. Until now, waste MDF, which is generated by the furniture, retail and construction sectors, has ended up either in landfill or being incinerated.
Jonathan Grant, Chairman of W.Howard Group, said: “We are delighted to be partnering with PAL in the production of this new disaggregator, which
will allow us to offer an energy efficient, circular solution to the age-old problem of what to do with waste MDF materials. By transforming it into natural wood fibre insulation, we are helping to enhance sustainability for the timber industry and taking a significant leap towards a more circular economy. We are thrilled to soon be offering a complete end-to-end recycling solution for waste MDF.”
PAL is part of the international wood manufacturing technology IMALPAL Group. PAL is a global technology supplier and developer, specialising in the design of technological solutions, machinery and complete production lines for wood-based panels, pressed wood packaging, pellets and energy and wood recycling and waste treatment.
W.Howard is a leading UK supplier of quality MDF profiles, including skirtings, architraves, wall panelling, window boards, door linings and bespoke products. The company has one of the largest profile product ranges in Europe, with more than 200 profiles and sizes. W.Howard customers comprise of builders’ merchants and specialist trade manufacturers.
More at www.whoward.co.uk
Waste MDF material transformed into natural wood fibre insulation.
For more information on the STRUCTURAL TIMBER CONFERENCE, contact Emily Dyer on 01743 290025 or emily.dyer@radar-communications.co.uk
BIRMINGHAM
Following a year of remarkable achievements and innovations, the conference promises to showcase the benefits and explore the possibilities of timber construction. With influential speakers and engaging discussions, the STRUCTURAL TIMBER CONFERENCE 2025 will address the challenges, present solutions and analyse successes, that help drive the industry forward.
BOOK YOUR TICKETS TODAY!
Tickets include access to the Conference, Exhibition and lunch and refreshments throughout the day.
ENTER THE AWARDS
The STRUCTURAL TIMBER AWARDS entry platform is open - start getting your entries ready!
ENTRY DEADLINE FRIDAY 11 JULY 2025
Featuring compelling examples of what can be achieved using the most natural and sustainable of materials, the STRUCTURAL TIMBER AWARDS will also be taking place on the evening of 01 October 2025 at the National Conference Centre, following on from the Conference. Heading into the eleventh year, the Awards will celebrate outstanding projects, inspiring individuals and the coming together of an industry.
The timber supply chain is long and complex, taking material from the forest to primary processors, product manufacturers, merchants and end users. Entries can be an individual, small business or group supplier that have worked on a specific project or a multiple site scheme, large and small scale, both in footprint, scope and budget.
For more information on the STRUCTURAL TIMBER AWARDS, contact Ellie Guest on 01743 290005 or ellie.guest@radar-communications.co.uk
The sponsorship packages are already selling fast –limited opportunities remaining for 2025!
For more information contact Megan Mooney on megan.mooney@radar-communications.co.uk or 01743 290021
RFS receive sponsorship from Duchy of Cornwall for 2025 Awards
The Royal Forestry Society (RFS) has opened applications for its flagship Excellence in Forestry (EIF) Awards, offering £3,750 in prizes across five categories, with the Duchy of Cornwall joining as a key sponsor of the 2025 awards.
The competition, widely regarded as the premier forestry awards across England, Wales and Northern Ireland, celebrates the best of woodland management and forestry education in one of five regions each year. This year, the awards will shine a spotlight on the South West’s most innovative woodlands, from extensive commercial forests to pockets of woodlands as small as 0.2 hectares. The awards will focus on projects across the RFS divisions of Gloucestershire, Herefordshire, Somerset & Dorset, South Western and Worcestershire.
Head Forester Geraint Richards at the Duchy of Cornwall said: “The Duchy of Cornwall is delighted to co-sponsor the Education and Learning Award at the Excellence in Forestry Awards. Access to nature is critical throughout all stages of life and we’re excited to see which schools and education providers enter this year’s award.”
Each category offers a Gold award of £500 and a Silver award of £250, with all Gold winners receiving a beautifully crafted trophy. The awards honour landowners and managers
who are exploring innovative methods in timber production, combating threats of climate change and developing resilience against pests and diseases. Agroforestry projects, small woodlands, education projects and community-focused projects are also celebrated.
These many and varied aspects of the sector are reflected across five categories and aim to mirror the industry’s response to economic, social and environmental challenges.
• The Duke of Cornwall’s Award for Resilient Multi-Purpose Forestry recognises woodlands over 20 hectares that demonstrate outstanding ecological and economic resilience against pests, diseases and climate change. Sponsored by Savills and TreesPlease.
• The Bede Howell Award for Excellence in Silviculture celebrates exceptional commercial timber production and forest management. Sponsored by Tilhill.
• The Small and Farm Woodland of the Year Award showcases hands-on management by farmers and woodland owners in areas from 0.2 to 20 hectares. Sponsored by FSC.
• The Education and Learning Award celebrates education and training
providers, from forest-based learning to curriculum development in universities and colleges. Sponsored by the Duchy of Cornwall and PEFC.
• The Community Woodland of the Year Award highlights projects that benefit local landscapes, biodiversity and people in both rural and urban settings. Sponsored by the Woodland Trust.
Applications are open now, with entries closing on 30 April. Shortlisted applicants will be visited by independent judges appointed by the RFS and winners will be announced at a ceremonial event on 25 September 2025.
RFS Chief Executive, Christopher Williams commented: “Our annual Excellence in Forestry awards celebrate excellence in woodland management and education and demonstrate how commitment establishes and maintains resilient woods and trees on estates, farms and within communities. We are always impressed with the quality of the entries and the passion shown by the entrants. It is important that we promote and share their stories, so that others may be inspired by them.”
To apply for one of the five awards head to www.rfs.org.uk/ about-us/rfs-awards/ excellence-in-forestry-awards
Leading timber supplier Premier Forest Products has appointed Andrew Stevenson as Group Sales Director as they consolidate their national presence. Andrew has joined the business from CWG Choices where he held the post of Sales Director and brings with him 27 years of experience within building products and manufacturing sectors.
Premier Forest Products welcomes national sales director
His strong connections and experience in driving a customer-centric value proposition throughout the organisation will allow him to develop Premier Forest’s sales team from the head office in Newport, focusing on developing its existing customer base alongside driving new business opportunities. Premier Forest Products is a highly successful, diverse and wellrespected vertically integrated timber group within the UK. With multiple sites across the country, the Welsh headquartered business has expanded its reach in recent years to serve its broad customer base.
On his appointment, Andrew said: “I’m very excited to have joined such a well-respected business as Premier Forest. The ambitious vision and pedigree of the business is well known throughout the industry, and it is reflected by
the commitment from staff across all functions and, indeed, its customers. It is so pleasing to join such a strong team within a business that focuses on their performance and their people in a perfectly balanced way. I’m looking forward to helping the growth of the business and consolidating its place as a market leader, whilst supporting our customers at each turn.”
Terry Edgell, Co-Founder and CEO at Premier Forest, added: “We’re delighted to welcome Andrew to the Group and his experience will be invaluable in leading our UKwide sales teams. Our aim is to align our efforts across our branch network to ensure that we are providing our customers with the best possible product choice and service at all times.”
Colour MDF makeover at Science Museum
James Latham, one of the UK’s leading independent timber, panel and decorative surface distributors recently provided Valchromat for the refurbishment of the Science Museum’s ‘Wonderlab’, its interactive gallery for children.
This pioneering MDF was selected as the primary material for a rainbow-themed installation in the gallery’s ‘Colour Room,’ where its ability to successfully blend aesthetics, durability, and versatility, whilst doing so safely and sustainably, made it a go-to choice. A popular material for leisure, attraction, and retail fitouts, this project showcases Valchromat’s performance and visual appeal – especially how it gives specifiers and fabricators creative freedom to realise even the most ambitious briefs.
The Science Museum is one of the UK’s best-loved cultural destinations for adults and children alike, with a focus on inspiring futures and making science accessible for everyone. This overarching goal comes to life in Wonderlab, an interactive hands-on experience developed to ignite scientific curiosity and fuel the imagination. Originally opened in 2016, by 2023 its popular Colour Room, an immersive space designed to communicate the science of colour, was due a refurbishment.
The type of material chosen for the rainbow feature was important. Not only did it need to be structurally robust, able to withstand the rigours of a high-footfall environment and deliver the visual impact stipulated within the design brief, but it also had to meet a set of regulatory requirements unique to public attractions. The feature would be subject to constant physical interaction from visitors of all ages, so
every aspect of the fit-out has to meet strict safety and sustainability standards, including non-toxicity. Furthermore, it had to be easy to clean to ensure the highest levels of hygiene.
It was a delicate balance for the museum’s Spatial & Exhibitions Designer, Laurence Deane, to strike, working with fabricator Hadley Interiors and its long-time distribution partner James Latham.
Valchromat is a pioneering, lightweight MDF panel, available in a wide spectrum of colours, its balance of form and function immediately impressed Laurence who chose seven different shades to faithfully represent a rainbow. His team was also particularly impressed by the consistency of colour running through the entire body of each panel as well as its ultra-smooth finish.
Laurence Deane said: “The Koate-treated Valchromat leaps out as soon as you enter the room, providing an important visual anchor. The vivid, matt tones also perfectly achieve the objective of the piece: demonstrating how colours appear under monochrome light. A huge thanks to James Latham for their consultancy on the project, we look forward to working with them in the future.”
James Latham is one of Valchromat’s most trusted distributors, possessing the largest range of the product in the UK. There are over 10 colours to choose from and it’s available in the following board sizes: 2500mm x 1850mm/1250mm, in 8mm, 12mm, 25mm, or 30mm thicknesses.
More at www.lathamtimber.co.uk/products/panels/mdf/valchromat
L-R: Andrew Stevenson and Terry Edgell
Nine Zero gains SBD accreditation
Nine Zero Timber Windows and Doors has achieved Secured By Design (SBD) accreditation, reinforcing its position at the forefront of
secure, sustainable and forward-thinking construction. This latest achievement means Nine Zero’s timber products not only meet but exceed the rigorous security standards expected in today’s high-performance building projects, offering a competitive edge for trade professionals, architects, and specifiers – and even more assurance for today’s increasingly savvy homeowners.
While the industry is acquainted with SBD, Nine Zero is adding the accolade and stringent criteria to its advanced CNC manufacturing processes, FSC-certified sustainable timber solutions, exceptional quality products, expertise and advice, to set a new standard in a rapidly evolving and highly competitive market.
“Achieving SBD accreditation is a significant
Neville Joinery serves up sustainable partnership with global restaurant chain
Long-standing family-run firm Neville Joinery has replaced more than 160 time-critical waste recycling units across more than 80 Welsh restaurants of a global franchise to help them comply to new Government legislation. The family-run company, headquartered in Luton, is part of Neville Trust Group of Companies, which celebrates a milestone 150year anniversary in 2025.
Embracing new legislation for Wales, which came into force in April 2024, restaurants and businesses have started to implement new means of separating their waste – a process which aligns with emerging sustainability values. As a result of this legislation, Neville Joinery was commissioned to serve 89 Welsh restaurants with more than 160 the new recycling stations, produced, delivered and fitted in just six weeks.
The legislation requires all businesses, charities and public sector organisations to separate their recyclable materials in the same way most households already do. With the aim of improving the recycling rate of waste material collected by Welsh local authorities, which is currently at just over 65%, this client is one of many corporations implementing changes to reduce its carbon emissions.
Neville Joinery was involved in the project from the design stage. As per its contract, the Neville Joinery team partners with a third-party timber-based panel manufacturer, who was able
to take delivery of the waste materials from the old recycling stations and process it into new, usable product. This product then re-enters the supply chain where it is sold back to joinery firms, giving the client, as well as the Nevilles Team, full visibility over the life cycle of its recycling units.
Andrew Knowles, Manager at Neville Joinery, said: “New Welsh legislation has meant that businesses needed to implement separate food waste storage and collection processes quickly and efficiently. For many of our business partners, this has meant accelerating their solutions which reduce and manage waste, while also transitioning to more sustainable packaging and materials.
“The recycling units we create had to be built with sustainability in mind, allowing businesses to easily manage their waste materials, liquids and food waste, while still being consumer friendly. By managing waste better, in line with new legislation, businesses, restaurants and charities alike can contribute to a more circular economy, allowing for more experiments to be done on transforming food waste into renewable energy and liquid fertiliser. The supply chain plays a vital role in ensuring we, as a nation, continues to act responsibly. The Neville Joinery team was able to pick up the old units from across the Welsh restaurants, get them back to our workshop and deliver and install the new designs within a tight time frame.”
milestone for Nine Zero, in an equally significant time,” says Company Director, Steve Winscott. “At a moment when building regulations and consumer demands are progressing at pace, adding the SBD stamp of approval to our portfolio proves we’re ready for the challenges ahead. Today’s trade professionals, architects, and specifiers need compliant solutions that add real value to their projects – and homeowners expect high security as a given. Working closely and tirelessly with SBD means Nine Zero can offer the powerful combination of secure design, sustainable materials, energy efficiency and beautiful, bespoke craftsmanship that is built to last.”
“Since the very beginning of our company in 1875, we have recognised that our clients demand a more proactive, hands-on approach to their specialist joinery requirements, and we understand the need for delivering timesensitive and demanding schemes that are finished to a high standard.
“This is why our long-standing partnerships are so important to us – it demonstrates how we can collaborate with our clients to help them deliver their own business ambitions. For this Wales project, we have researched and trialled greener materials made from natural polymers, we’ve worked with third parties to review the environmental impact of our own supply chain, and we’re constantly looking for ways to cut down on packaging, recycling and reusing where possible. It’s great to be a cog in this machine, and to have been a part of the company’s own journey over these last 50 years.”
Wood-Mizer presents the EG350 board edger, a highperformance machine that maximises sawmill productivity by combining edger and multirip functions.
WWood-Mizer presents the EG350 board edger, a high-performance machine that maximises sawmill productivity by combining edger and multirip functions. Designed for efficiency and precision, the EG350 increases output and profitability while ensuring accurate board edging.
The EG350 removes rough board edges with a cutting capacity of 100mm thick and 550mm wide, with a maximum cutting width of 420mm between blades. It offers two operating modes:
• Edger mode: one fixed and one movable blade for precise trimming
• Multirip mode: up to five blades on a special sleeve with spacers for custom cuts. Blades are easily changed through the side cover.
For maximum accuracy, an optional laser alignment system with two lasers (fixed and adjustable) ensures consistent cuts. Operators can also use manual measurement scales above the infeed slot.
The modular infeed and outfeed roller tables extend to accommodate longer cants (each module: 1.8 meters). The double roller infeed system allows smooth feeding of material up to 100mm thick. A pivot-mounted 200mm roller on the outfeed ensures easy handling of thick cants. The powered feed system (2-20 m/min) optimizes cutting speed based on wood type and conditions.
The EG350 is powered by an 18.5 kW (25 HP) or 22 kW (30 HP) motor. A remote-control panel provides easy operation, including an emergency stop switch, blade adjustment buttons, and a power feed potentiometer. For operator safety, the EG350 features anti-kickback fingers, an electric interlock on the top cover, and dust extraction outlets to keep the workspace clean. With precision cutting, modular handling, and safety features, the Wood-Mizer EG350 is a game-changer for sawmills looking to increase yield, reduce waste, and boost efficiency.
Leitz Tooling – High Performance Tooling for Your Sawmill
Leitz Tooling is the world’s leading provider in woodworking tooling solutions. With a strong 145+ years history, it has developed some of the finest solid wood and sawmill solutions for planing.
C33 Planer blades from Leitz are engineered to improve cutterhead performance when planing. Suitable for use in all conventional 3mm wedgetype planerheads and coated with Leitz Tooling’s own Marathon coating, these planer blades excel at handling high-volume production.
MC33 planer blades achieve six times higher tool life compared to uncoated steel planing knives. This results in a massive decrease in tool costs, as knives do not need to be changed or serviced as frequently. They also reduce downtime by up to 80% from tool changes, allowing machinery to operate for longer periods, improving productivity and lowering costs per running meter.
change hydro clamping system also allows for reduction of set up times by 80%, thanks to the innovative design.
The MC33 planer blades partner with a massive range of planing heads such as the TurboPlan PLUS which are also engineered for high volume production. The TurboPlan PLUS hydro planerhead from Leitz fully harnesses the potential of high-performance machines. The higher number of teeth enables the maximum feed rate of up to 300 m/ min to be used while keeping the best planing quality – and therefore significantly increases productivity and reduces cycle times. Built with lightweight materials that reduce weight by 30%, the planerhead has been engineered to reduce machine wear and motor stress. The fast-
The Leitz Centroplan Profix is a combination tool designed to reduce production costs and at the same time generate perfect finish qualities without sacrificing the performance of the overall system. They CentroPlan integrate a profile cutter within the planerhead design. Allowing for multiple operations with one tool. This leads to significantly reduces cycle times and eliminates downtime from tool changes between operations.
For more on Leitz technology and how it can boost your sawmill efficiencies see p46.
Combilift Prepare for LIGNA 2025
aterials-handling specialist Combilift is thrilled to return to Ligna, where it will showcase its innovative range of safe, efficient, and space-saving materialshandling equipment, designed for the unique challenges faced by the woodworking and timber industry.
The Irish manufacturer offers a wide array of products, including multidirectional forklifts such as the C-Series and Combi-CB, the articulated Aisle Master, pedestrian stackers, powered pallet trucks, Straddle Carriers and the Combi-CSS Container Slip Sheet. Around 15 exhibits will demonstrate that Combilift has a solution for every handling and storage scenario that companies in the timber, joinery and furniture sectors face.
Ligna 2023 coincided with the company’s 25 th anniversary and saw the launch of the multidirectional CombiCB70E, showcasing the company’s dedication to the timber industry. The electric Combi-CB70E, which will be showcased at LIGNA, is the most compact 7-ton lifting capacity counterbalance model in the market. Its small footprint and lateral movement allow for easy navigation through confined spaces and narrow aisles, making it perfect for transporting long and bulky loads of timber. Designed for driver comfort, it received the prestigious ‘Ergonomic Innovation of the Year’ award ]at the most recent UK Materials Handling Association Awards. Additionally, the Combi-CSS, designed for quick and safe loading and offloading of containers, will also be showcased. With a maximum capacity of 30 tons, it can complete a full load cycle for a 40-foot container in under 6 minutes. It is a simple-to- operate, cost-effective solution to load and unload containers, whether handling rough-sawn timber, flat-packed, or panel products.
Discover how Combilift can enhance the safety, productivity, and sustainability of your timber operations by visiting its extensive outdoor stand (FG), Stand M61, as well as its indoor stand in Hall 13, Stand G23. More at: www.combilift.com
UNLOCK EVERY INCH OF YOUR STORAGE SPACE!
ENHANCE THE SAFETY, STORAGE AND EFFICIENCY OF YOUR LOGISTICS WITH COMBILIFT
For over 25 years, Combilift has been revolutionising the way companies handle and store goods. We help companies of all sizes and from every industry to maximise the capacity, safety and efficiency of their warehouse and storage facilities.
Our pioneering product range of multidirectional, articulated and pedestrian forklifts, straddle carriers and container loaders allows you to manoeuvre long loads safely, reduce aisle widths and increase the amount of space available for storage.
CONTACT US TODAY
To find out how Combilift can help you unlock every inch of your storage space.
MKM continues nationwide expansion
MKM Building Supplies (MKM) continues its growth plans in 2025 with the opening of four new branches in February. The openings in Plymouth, Bridgend, Bangor, and Cheltenham will create 74 new jobs and reinforce MKM’s commitment to customer service, community engagement, and sustainability.
Each new branch is designed to serve its local area with a comprehensive product offering, a customer-first approach, and a deep-rooted connection to the community. The new sites will feature state-of-the-art kitchen and bathroom showrooms, expert-led landscaping displays, and a commitment to stocking leading national brands, ensuring both trade professionals and the public have access to the best products and advice. Each branch will also provide free, local nextday delivery and same-day delivery where possible. Trade customers can also expect trade rewards schemes, consistent pricing, and flexible 60-day credit accounts. And, of course, good, free hot drinks – an MKM staple.
MKM Plymouth, the first new builders’ merchant in the city for over two decades, is led by Branch Directors Mike Kerslake and Simon Channings, both lifelong Plymouth residents. The branch has already pledged support for Plymouth Argyle Community Trust as its charity partner, alongside grassroots teams including Parkway FC and Tamar
Saracens. With a 16,000-square-foot drivethru timber facility, MKM Plymouth offers unparalleled convenience for trade customers, alongside top brands such as Kingspan, Velux, Symphony Kitchens, and DeWalt.
Simon said: “Plymouth has been ready for a fresh approach to builders’ merchants, and we’re delivering just that. Whether you’re a trade professional or tackling a DIY project, we’re here to support you.”
MKM Cheltenham is the first MKM branch to achieve a BREEAM Excellent rating, setting a new benchmark for sustainability with solar PV panels, air-source heat pump and MVHR system, electric vehicle chargers, and 100% LED lighting. Creating 17 new jobs, the branch is led by Branch Directors Dave McCombie and Jamie Cole, both with nearly two decades of experience in the industry. The team has already pledged support for local food banks, Men’s Shed, and Saracens U18s football club.
Jamie added: “We want to bring back the feel-good factor to the building trade, offering a level of service that national merchants have lost touch with. Cheltenham deserves a merchant that truly cares about its customers and community.”
MKM’s expansion reflects its ongoing investment in people, sustainability, and innovation. The Cheltenham branch’s BREEAMcertified facilities highlight MKM’s commitment
to reducing its environmental impact, while the Bangor branch’s support for Welsh-speaking customers and local suppliers reinforces its focus on regional identity. MKM’s communityfirst approach is evident across all four new locations, with each branch pledging support for charities, grassroots sports teams, and local initiatives. With tailored stock offerings, stateof-the-art facilities, and expert customer service, these new branches will provide builders, tradespeople, and homeowners with everything they need to bring their projects to life.
More at www.mkm.com
Cromar Building Products sold to Sika AG
Cromar Building Products, a well-established supplier of roofing products, has been acquired by the listed Swiss company Sika AG. The acquisition strengthens Sika’s presence in the roofing sector and enhances its product portfolio, opening up new opportunities in product innovation and geographic reach. The deal was advised upon by a number of local advisors.
Yorkshire-based Cromar has established itself as one of the leading providers of flat and pitched roofing products serving the UK under wellknown brands. Cromar has built a strong reputation for its innovative product offerings and exceptional customer service within the roofing sector. The product range and distribution network, as well as the manufacturing footprint of Cromar, are highly complementary to Sika’s. This will enable Sika and Cromar to capitalise on market opportunities and compete within the roofing sector.
Mike Marshall, Managing Director of Cromar, said: “We have built a very successful business at Cromar and are grateful to all our employees, suppliers, customers and wider stakeholders who have supported us on our journey. We are excited to see the next stage of Cromar’s growth and development under the ownership of Sika, a business we believe shares similar values to ourselves and will help Cromar continue to go from
strength to strength. We are excited to continue our growth under Sika’s ownership, which shares our commitment to innovation, quality, and customer satisfaction.”
Tom Forsyth, UK General Manager of Sika UK, added: “We are delighted to welcome the team from Cromar to the Sika family and this acquisition will help us further develop our activities in roofing distribution in the UK. Sika has extensive experience in the roofing sector, and we will bring this to Cromar to continue their journey of success”.
Translink Corporate Finance acted as lead advisors to the shareholders. Will Holmes, Director at Translink Corporate Finance UK, said: “Cromar is a fantastic business that has carved an enviable reputation within the roofing sector. The investment overseen by the Marshall family in recent years has led to impressive growth and resulted in Cromar having a leading presence in the UK roofing sector.
“It has been a pleasure to work with the shareholders and deliver this transaction on their behalf, the outcome being testament to what they have achieved over many years in business. It is also a perfect example of Translink’s ability to execute high-quality cross-border M&A deals.”
More at https://gbr.sika.com
Webbs Builders Merchants Boosts Fencing Sales with Postsaver
Oxfordshire-based Webbs Builders Merchants has enhanced its fencing offering with the installation of a Postsaver application machine, allowing them to meet increasing demand for high-quality, long-lasting fencing solutions.
The investment enables Webbs to fit Postsaver Pro-Wraps at source, supplying small or bulk orders of pre-wrapped posts to their customer base and the general public. By installing a Postsaver application machine, Webbs Builders Merchants ensures that, even during peak demand, customers receive long-life timber posts. Postsaver protected posts offer a market-leading 20-year (for Pro-Wraps) and 40-year (for ProWrap +PLUS) guarantee when applied to UC4-treated posts.
This enables Webbs to provide fencing contractors, agricultural professionals, trade customers and the public alike, a premium, highmargin fencing solution that meets the growing demand for durable and sustainable timber products.
Since introducing Postsaver-protected posts, Webbs Builders Merchants has seen an increase in sales, with customers responding positively to the enhanced durability and longevity of the product. Trade professionals appreciate the added value and reliability of Postsaver protected posts, making them a go-to supplier for top-quality fencing solutions.
Martin Palmer, Business Development Manager at Webbs, said: “The response to Postsaver-protected posts has been fantastic.
Webbs Builders Merchants is setting a new industry benchmark, proving that investing in Postsaver technology drives sales and customer satisfaction. If you’re a timber merchant looking to enhance your fencing range, Postsaver invites you to explore the benefits of stocking Postsaver protected posts or investing in an application
A Smart Choice for Sawmills
Optimising the handling of wood-based materials in the timber industry, HUBTEX and its range of multidirectional forklifts can help solve the unique challenges of transporting timber in a sawmill environment.
The production of sawn timber, solid structural timber and flooring requires forklifts that can operate efficiently on rough terrain and within narrow aisles. Traditionally, sawmills have relied on front or side loaders to handle these demands. However, multidirectional forklifts are emerging as a valuable addition to the transport of wood-based materials, offering increased flexibility and efficiency.
Enhanced manoeuvrability and efficiency
Front loaders and sideloaders remain popular choices in sawmill operations due to their suitability for outdoor use, particularly on rough ground. Large tyres and high speeds provide key advantages. However, these vehicles require wide aisles and can only move in two directions, limiting their manoeuvrability. Additionally, diesel-powered models are prevalent, which can lead to higher operational costs and environmental impact.
HUBTEX multidirectional forklifts, particularly with electric drive systems, provide a compelling alternative. These forklifts allow for higher storage capacities due to their ability to operate in narrow aisles. They also seamlessly transition between indoor and outdoor environments while benefiting from the cost savings and sustainability advantages of electric power.
Customised solutions for sawmills
HUBTEX offer a broad modular system that allows for customisation to meet the specific needs of sawmill operations. The PhoeniX and MaxX models, for example, can be adapted to various applications, providing tailored solutions for timber handling.
Increased ground clearance for improved access
One common requirement in sawmills is the ability to navigate over timber stacks and rough terrain. By increasing ground clearance, multidirectional forklifts can efficiently access log storage areas while maintaining high manoeuvrability. A four-wheel chassis with two axle lines enhances stability and ensures smooth operation even in challenging outdoor conditions.
Specialised fork designs for safe handling
Wooden chocks are frequently used in timber storage to separate stacks. This can create challenges for standard forks, which may cause damage due to their larger cross-section. HUBTEX addresses this issue with specially designed telescopic forks that offer a lower entry height, allowing for safer and more efficient load handling. Additional features, such as cameras for enhanced visibility and height-dependent travel speed monitoring, contribute to increased operational safety.
Seamless indoor and outdoor operations
The ability to transport long loads sideways enables narrow aisle storage, similar to sideloaders. However, multidirectional steering provides additional advantages when transporting materials to drying chambers or processing machines. The smooth transition between longitudinal and transverse travel eliminates the need for switching between different vehicle types, improving workflow efficiency. Integrated weighing systems further streamline operations by reducing the need for external scales, saving time and labour.
A versatile solution for the timber industry
HUBTEX multidirectional forklifts combine the strengths of front and sideloaders while offering enhanced flexibility and efficiency. Their compact design makes them particularly well-suited for block storage applications, a common setup in sawmills. Additionally, the growing adoption of electric drive systems continues to expand the capabilities of these forklifts, reinforcing their suitability for both indoor and outdoor use.
HUBTEX multidirectional forklifts combine the strengths of front and sideloaders while offering enhanced flexibility and efficiency. Their compact design makes them particularly well-suited for block storage applications, a common setup in sawmills.
Vehicle demonstrations and on-site assessments play a crucial role in tailoring solutions to specific sawmill requirements. By working closely with sawmill operators, HUBTEX ensures that its forklifts are optimally configured to meet industry demands. This collaborative approach forms the foundation for long-term efficiency and success in timber handling operations.
Conflict Timber Continues to Enter Europe
Timber Development UK (TDUK) CEO, David Hopkins, is calling on traders to exercise extreme caution when sourcing and importing timber to ensure compliance with UK and EU regulations.
TThe timber industry is facing an ongoing challenge as illegal Russian wood continues to infiltrate European markets despite strict sanctions. Current international restrictions have classified all wood products originating from Russia as ‘conflict timber’, following Russia’s invasion of Ukraine in 2022.
Under EU/UK Timber Regulations, conflict timber is strictly prohibited from being imported into both the European Union and the UK. However, a recent investigation by environmental watchdog Earthsight has warned that these sanctions are being violated on a large scale, over €1.5billion-worth of illegal Russian timber said to have entered the EU since they were first introduced.
The report ‘Blood-Stained Birch: Exposing the EU Trade in Russian Conflict Ply’ saw undercover operatives from Earthsight gathering evidence on firms allegedly engaged in the illegal timber trafficking of Russian plywood across Europe, with findings suggesting that all 27 EU member states have likely received shipments of illegally sourced wood. According to Earthsight, more than 700 cubic metres of Russian timber are still arriving daily at European ports. To circumvent sanctions, suppliers often route timber through intermediary countries such as Kazakhstan, Türkiye, and China before it enters the EU.
Although the Earthsight report does not specifically mention the UK, TDUK believes it would be naive to assume that British markets are immune to similar issues. Birch plywood has long been in high demand in the UK, making it highly probable that some illegal timber is still finding its way into the supply chain.
In a separate investigation Interpol and the World Customs Organization (WCO), working alongside police, border control and customs officials from more than 100 countries, have seized more than 175 tonnes of illegal timber bound for Asia. In a statement, Interpol estimated that the trade in black-market timber could be worth up to $150billion a year (between 15% and 30% of the total value of global
forest products). A separate 2023 report by DW Europe found that, in that year, 120 million tonnes of European timber had no official certificate of origin.
Recognising the severity of this issue, the European Commission has recently expanded its anti-dumping duties to include imports from both Kazakhstan and Türkiye. Following an official investigation, authorities determined that birch plywood entering the EU from these countries had a heightened risk that it may have originally come from Russia, as volumes coming from these sources have surged since the ban on Russian plywood was introduced in 2022. As a result, all birch plywood imports from Türkiye and Kazakhstan now require additional registration during the customs declaration process and are also subject to an extra 15.8% duty.
This escalation underscores the critical need for traders to be diligent in verifying their timber sources. The consequences of trading in illegal wood can be severe, including legal penalties, financial losses, and lasting reputational damage. To safeguard their businesses, traders must take proactive measures to confirm the authenticity of their timber. This includes verifying certificates of origin and, if any doubt arises regarding the legitimacy of a shipment, seeking alternative suppliers without delay.
Given the heightened risks associated with sourcing birch plywood from Türkiye and Kazakhstan, TDUK is strongly advising traders to consider alternative options. European species such as UK Larch, Western Red Cedar, and Douglas Fir can provide excellent substitutes for cladding applications. Meanwhile, legally certified Birch Plywood is available from Finnish and Latvian sources. Additionally, innovative alternatives to Birch Plywood are emerging, offering viable solutions for traditional uses. Traders are encouraged to consult their suppliers for guidance on compliant sourcing options. With the timber trade under increased scrutiny, due diligence has never been more important.
More at www.timberdevelopment.uk
EUDR Delayed
An already complex state of industry regulations surrounding the EU Deforestation Regulation (EUDR) has been further complicated by the European Commission delaying its implementation for an additional 12 months.
The upcoming EU Deforestation Regulation (EUDR) is set to reshape how businesses trade timber and wood products in the European market, with many implications for global supply chains. The EUDR’s core requirement is straightforward. Companies supplying timber – either entering or leaving the EU market – must be legally sourced, free from deforestation or degradation.
The 12-month delay was announced on 2 October 2024, officially ratified by the European Parliament on 14 November, with the amended regulation (EU 2024/3234) published in the EU’s official journal on 19 December 2024.
The Commission considers postponing the enforcement of the regulation until 30 December 2025 (initial implementation was 30 December 2024) for large companies and 30 June 2026 for micro- and small enterprises, a ‘balanced solution’ to support operators around the world in securing a smooth implementation from the start. It will give companies more time to prepare, embed due diligence systems and familiarise staff and supply chains to comply with the rigorous steps that trace wood products from harvest to the marketplace.
Speaking about the delay, the Commission said: “This would give legal certainty, predictability and sufficient time for the
smooth and effective implementation of the rules, including fully establishing due diligence systems that cover all relevant commodities and products.”
The scope of implementation has been vastly underestimated, with statements from the European Commission saying: “Several global partners have repeatedly expressed concerns about their state of preparedness. Moreover, the state of preparations amongst stakeholders in Europe is also uneven. While many expect to be ready in time, thanks to intensive preparations, others have expressed concerns.”
Critics of the EUDR have long wanted to see a sensible pause or rethink in the timeframes for compliance, and a longer transition or grace period for operators to rectify any mistakes. Both China and the USA have expressed strong opposition to the regulation, specifically around the sharing of geolocation data – either for security concerns or as the American Forest and Paper Association (AF&PA) said: the ‘unachievable requirements’ and ‘significant technical barriers’ on producers, that could stifle the $US3.5 billion forest product trade between the US and EU. With a new Trump administration in place, where the USA fits inside this current EUDR model is unclear.
EUDR compliance presents many technical
The United Kingdom Woodland Assurance Standard (UKWAS) has shared the new UKWAS 5.0 with an effective date of 1 December 2024. At this stage, UKWAS 5.0 has only been endorsed by PEFC with the FSC approval process still ongoing. Until such time as the FSC revision process is completed, PEFC certificate holders will be audited to UKWAS 5.0 while FSC certificate holders will continue to be audited to UKWAS 4.
The new UKWAS Chair, Ben Gunneberg, said: “Despite coming into the UKWAS revision process at this late stage, I wholeheartedly
challenges. Global forest certification schemes including FSC and PEFC are helping industry navigate these complex changes, but whilst certification schemes and their inherent Chain of Custody help meet due diligence requirements, these do not give companies exemption from following their own specific EUDR responsibilities.
The list of countries and their risk levels from the country benchmarking process is set to be published by 30 June 2025. In many ways, the future success of the EUDR rests on the flow of reliable and traceable data combined with robust forest certification. The delay was expected by many global timber traders, but a further 12 months of preparation means that there will be fewer excuses for those that do not adhere to the transformation of the supply chain from forest to end user and the regulatory requirements the EUDR requires.
Finally, the understanding is that the current EU Timber Regulation (EUTR) will be repealed as of 30 December 2025. Timber products will transition to EUDR compliance from 30 December 2025 with EUTR provisions remaining for products harvested prior to 30 June 2023 –until 31 December 2028.
thank all members of the UKWAS revision working group who have worked pragmatically and constructively throughout the long process to produce a revised UKWAS standard. My priority now is securing FSC International’s approval as soon as possible.”
Both PEFC UK and FSC UK have reiterated their commitment to the UKWAS process and to the development of a joint standard for the UK. More at: www.ukwas.org.uk
Preparing for the Transition to European Standard Testing
Helen Hewitt, CEO at the British Woodworking Federation (BWF), explores the background to fire door testing changes and tackles some common misconceptions surrounding products tested to National classifications.
In September of 2024, the Government announced that the fire testing standards used for National classifications (British Standards) will be removed from Approved Document B. leaving only the EN 13501 European classification standards. This change has sparked confusion about the differences between the two systems, and raised concerns about whether products tested to the British Standards are fit for purpose.
These concerns, however, are unwarranted. Products tested to British Standards are reliable, and the transition to the European classification standards should not cause worry. The transition is in fact the outcome of a long-held ambition by the Government to have a single classification system for the fire performance of construction products.
The reason for the transition
The UK Government has had a long-held ambition to have a single classification system to support the fire performance of construction products. The withdrawal of BS 476 also implements a recommendation from the Hackitt Report for a clearer, transparent and effective safety regime. The change forms part of a wave of new legislation and regulation we’re seeing in fire safety following the Grenfell Tower tragedy. The recent Grenfell Tower Inquiry rightly shone a light on building fire safety and where improvements need to be made to protect lives.
As part of the Inquiry, a major concern was highlighted surrounding the testing and classification system for reaction to fire due to how the exterior insulation and rain screen cladding on Grenfell Tower
was assessed. However, no concerns were raised surrounding the fire resistance testing and classification of flat entrance doors as the National classification for fire resistance does not have similar weaknesses.
In fact, there were no concerns regarding the fire doors claiming a national classification FD30 based on testing in according with BS 476-22.
There was, however, a concern raised that even though the composite fire doors claimed this level of performance, it was later found they could not provide more than 20 minutes fire resistance. This was because they had been manufactured to a different specification which was not covered by the test evidence used to support them. This in turn triggered MHCLG’s investigation into the reliability of fire doors. At the BWF, we believe these standards have been mistakenly intertwined with the broader fire resistance concerns.
Reassuring the fire door sector
While the introduction of the European classification is over four years away, it’s important to reassure fire door specifiers and those responsible for fire doors that the British Standard for testing fire doors remains fit for purpose.
During an MHCLG investigation following the Grenfell Tower tragedy, the reliability of timber fire doors was clearly demonstrated. All of the timber fire doors tested passed the 30-minute standard in both directions. This led to the investigation concluding timber fire doors perform consistently when tested for fire resistance and pass the 30-minute required standard when manufactured to specification, and MHCLG stating that there were “no issues with the consistency of fire resistance performance of the doors tested”.
For BWF members who had their fire doors involved in the tests, their products were found to exceed the 30-minute requirement, and on average, fire-resistance time was 46 minutes. This robust evidence from Government testing clearly demonstrates the performance of timber fire doors tested to British Standards.
Clearing the confusion
It’s important to be aware of and able to communicate the nuances between BS 476-22 and BS EN 1634-1 when considering fire resistance:
1. BS 476-22 and BS EN 1634-1 use the same time temperature curve from ISO 834-1 to control the temperature within the furnace.
2. BS 476-22 uses unshielded thermocouples to monitor the furnace temperature. EN 1634-1 uses shielded thermocouples which are less responsive to changes in temperature. This results in increased heating energy in the early stages of the test.
3. The neutral pressure plane is positioned lower relative to the notional furnace floor level in a BS EN 1634-1 test (500mm compared to 1000mm). This means there is greater relative positive pressure conditions at the top of the door, which could increase hot gases and flaming on the unexposed side.
While the European testing classification is more recent than its British Standard counterpart, the European classification is currently under review to enhance its effectiveness and mitigate any potential risks in the testing process.
Shifting timelines
The timeline for removing the National classifications and only accepting the European classifications has been outlined but it may be impacted by several broader industry updates. For example, the European Commission is expected to instruct the technical committee responsible drafting product standards for fire doors under the new EU Construction Product Regulation (CPR) processes. This means new European Product Standards – replacing EN 14351-1, EN 14351-2, EN 13241 and EN 16034 – could be available before 2029.
Added to this the UK Construction Products Regulations, changes to Building Regulations and whether the UK Government assimilates to the new EU CPR may also impact on the transition timeline.
Taking action
At the BWF we’re working alongside industry colleagues to reassure the fire door market that British Standards remain fit for purpose. Our key activity includes a proactive thought leadership campaign to raise awareness, liaison with the National Standards Body BSI and the European Standards Body CEN to ensure the European standards deliver reliable results and performance. In addition, we are also liaising with the Building Safety Regulator regarding the changes to the approved document and how to manage the transition.
Over the coming years, as we move toward the introduction of the European classification system, the BWF will be producing guidance material and offering ongoing support for its members. For now, it’s vital that we help educate the wider fire door supply chain, sharing insight into the standard change and highlighting how at this stage there’s no need to replace fit for purpose installed fire doors that are tested under the British Standard.
Helen Hewitt, BWF CEO
The Evolution of Online Sales
Specialist marketplace for the building materials sector, Plane & Simple, helps merchants to reach new audiences. Co-founder, Glen Stocco spoke to us about the shift in online behaviour and what it means for merchants.
Online DIY marketplace, Plane & Simple launched in 2021, offering a new way to access high quality building materials and home improvement supplies. Plane & Simple connects DIYers with trusted local independent merchants, shining a light on great local merchants who might not be on a customer’s radar. By entering a postcode, customers are paired with a selection of merchant partners in their area, and a full range of building supplies and products are delivered directly to their door.
What started out in Scotland’s Central Belt, has since grown to cover almost the entire country, with plans in place to have a big and bulky building materials distribution network right across the UK by the end of 2025.
“The premise of the online marketplace is to support and champion independent builders’ merchants,” says Glen. “Beyond selling on the marketplace, every one of our merchant partners has their own dedicated pages, bringing them an instant e-commerce route they may not previously have had access to. It also allows DIYers to easily purchase a full range of building materials, regardless of size, at any time of day from the comfort of their own home.”
Undoubtedly, consumer behaviour has changed, with the rapid move to online purchasing across pretty much all sectors. On the
back of this, there has been a change in market dynamics for merchants, with a need to improve their online proposition to stay competitive in a digital world and drive incremental profit.
“Research showed that 35% of UK shoppers found home improvement stores overwhelming to shop at,” says Glen. “Our aim was to ‘lift the veil’ on great independent merchants, which are sometimes hidden gems, where DIYers can get high quality products and expert knowledge from local merchants that they might not have known about or felt too intimidated to go to. By opening up online DIY sales to local merchants, it introduced a new higher margin customer set and revenue stream for incremental sales.”
Changing behaviours
“When we initially launched the business, we were seeing a shift in online behaviour increasingly moving towards specialist marketplaces, and retailers across sectors were looking to capitalise on this trend,” says Glen. “What we were seeing back then has become an even bigger reality than we expected. According to a recent online behaviour report by ChannelEngine, over 60% of global eCommerce now happens on marketplaces, and 63% of customers say they prefer shopping on marketplaces rather than retailers’ own websites.
Glen Stocco, co-founder of Plane & Simple
“For tradespeople, this shift is particularly significant – according to Jewson’s Trade Trends Report, nearly 50% are reporting that homeowners now want to buy materials themselves, influenced by what they find online.”
The statistics for this trend can be seen from some of the leading retailers and marketplaces. Amazon has seen 8% YOY DIY growth, with 32% of UK consumers now using Amazon to purchase DIY, while B&Q Marketplace revealed that sales on DIY.com reached 40% of their total online sales in under two years. Importantly though for these two marketplaces, product size and weight have become constraints.
“At Plane & Simple, we’re championing the independents to take on these big players,” says Glen. “We have a 4.7/5 Trustpilot rating, which demonstrates the strong relationships we have with our merchant partners and the satisfaction from customers.”
Merchant response
The transformation in customer behaviour and service expectations means merchants are having to engage both DIY and trade customers with a compelling omni-channel strategy. Just over three and a half years on from launch, the team at Plane & Simple are increasingly seeing merchants adapting their digital strategy to suit the evolving needs of new and existing customers.
“We’ve seen merchant appetite for online sales increase substantially over the last few years,” says Glen. “This is partly driven by difficult trading conditions – as merchants are working hard to maintain market share while running their businesses with higher costs. Given the current economic headwinds, customers are looking for the best value and merchants are in search of more sales. Customers are shopping on marketplaces, and if merchants aren’t present, they’re missing out.
“Alongside a challenging market, there’s an appreciation that we’re all shopping differently, and expectations have changed. You could call it the ‘Amazonifcation’ of our purchasing experiences.
“As consumers, if we’re looking for an item, we know we can find it online, buy it and know when it’s going to be delivered. When we don’t find this same level of ease for other purchases, it can lead to frustration, and we seek an alternative route – this is often when DIY and trade customers are now turning to marketplaces for more choice and a more pleasant experience.”
Indeed, 54% of UK shoppers now start their search on marketplaces rather than search engines.
“Marketplaces are the latest evolution in online commerce,” says Glen. “E-commerce is no longer just websites – marketplaces are the
fastest growing online shopping channel, this is primarily being driven by specialist marketplaces – such as fashion, circular economy, and home furnishings marketplaces. With Plane & Simple, we’re bringing the future of online shopping to a traditional sector, and merchants are seeing the benefits.
“When we first started trading, some merchants were hesitant, but we’ve more than doubled our signups year-on-year. It’s become clear to merchants that customer behaviour has changed, and sales opportunities were being missed.”
Merchants partnering with Plane & Simple seem to agree. Kerrie Ferguson at St Andrews Timber & Building Supplies explains: “Plane & Simple has been a game-changer for our business. We were already holding stock and making deliveries, so adding new orders from a whole new customer base was seamless. The incremental revenue has been fantastic, and because the orders fit into our existing logistics, we haven’t had to take on extra costs. It’s truly been a win-win.”
Industry progress
The increase in digitalisation brings great opportunities and real industry progress to the merchant sector, but it can also seem like a daunting prospect. “Our aim is to empower independent builders’ merchants to take advantage of this change and to revel in the benefits that a specialist marketplace can have for them,” says Glen. “With the right digital strategy, merchants can retain their identity, individuality and personal approach, while also satisfying the evolving needs of the customer. Modern commerce is omnichannel – it’s about being wherever your customers are –whether that’s in-store, online, or on marketplaces.”
More at www.itsplaneandsimple.com
Space is King
As the need for smarter storage solutions grows, what can be done to help business owners and stockists expand safely, improve efficiency, and avoid unnecessary costs in a warehousing environment?
Enhancing your warehouse layout or upgrading racking systems can provide significant storage gains without the expense of relocating. While increasing storage capacity may seem as simple as adding more racks, a haphazard approach can compromise safety and miss opportunities for process optimisation.
Whether you are installing new racking or upgrading existing systems, it is essential to focus on three core goals: maximising storage, improving operational efficiency, and maintaining the highest safety standards.
Expert guidance from the Storage Equipment Manufacturers Association (SEMA) emphasises that a professional supplier should conduct a thorough assessment of your warehouse layout and operations before making any modifications. This includes evaluating the current racking structure, understanding stock movement, ensuring easy accessibility, and
optimising the all-important pick times. A robust design should prioritise safety, incorporating protective measures in loading areas and considering new load capacities.
Increase warehouse space with smart racking upgrades
Maximising your warehouse’s capacity doesn’t necessarily mean starting from scratch. In many cases, you can enhance existing racking through cost-effective modifications. Options include:
• Very Narrow Aisle (VNA) Racking: reducing aisle width increases the number of aisles within the same footprint
• Pushback or Pallet Live Racking: these space-saving systems store more pallets within a compact configuration
• Mezzanine Floors and Pick Towers: these additions create new, usable levels for storage or order picking.
When implementing any racking upgrade, it is crucial to meet current industry standards. In the UK, these are defined by SEMA Design Codes and the European code EN 15512, which govern structural analysis, load considerations, component testing, and safety factors. Expanding or redesigning racking is a technical process that demands specialist expertise. The storage equipment industry remains largely unregulated, making it challenging to identify qualified suppliers. To address this, SEMA sets rigorous standards to ensure safety and quality in the design, installation, and maintenance of racking systems.
The role of SEMA members in safe storage solutions
SEMA members adhere to industryleading standards, covering the entire lifecycle of your racking, from design and installation to ongoing inspections and maintenance.
Each SEMA member undergoes independent assessments to verify their compliance with these standards, offering warehouse owners greater peace of mind.
When it comes to installation, verifying the competence of your contractor is essential. Under the Construction (Design and Management) Regulations 2015 (CDM 2015), racking installations are classified as construction projects. As the responsible party, you are legally required to ensure
health and safety is planned and implemented throughout the project.
To address concerns around installer qualifications, SEMA developed the Storage Equipment Installers Registration Scheme (SEIRS). This program provides formal training on correct installation practices aligned with SEMA standards. Before allowing any work to proceed, always request to see your installer’s SEIRS card. Another key consideration is how modifications might impact your existing
Stephen Dimond, was recently appointed as OHRA’s UK Sales Director and will oversee customer relations across the Midlands and Mid and North Wales, operating from Birmingham. Meanwhile, Barry Lappin, based in Wigan, has joined as Sales Manager, focusing on the North of England and Scotland. Steve Morrison, a long-standing member of the OHRA team, continues to lead efforts in southern England, the Home Counties, and South Wales. This strategic restructuring allows OHRA to respond more quickly and efficiently to market demands, while offering customers highly personalised support in the development of their warehouse solutions.
“In recent years, we’ve focused on strengthening our presence in the European Union, where we’ve solidified our position as a leading manufacturer of cantilever racking,” says Raymond Wolsey, Export Sales Director at OHRA.
Rack-clad warehouses are an attractive option for companies that quickly need weatherprotected storage capacities. What’s unique about this solution is that the rack installation columns also act as a supporting structure for the roof and sidewalls. This is significantly cheaper than a standard construction with a separate rack system.
At Hungarian company Farkas-Fa, two cantilever racks each measuring 12.4m in length form the walls. As the columns of the OHRA racks are made of hot-rolled steel profiles, offering high load bearing capacities, they enable large spans for the roof construction – the distance between the two rows of racks measures 15m. A third row of racks can easily be placed in the centre of the warehouse.
racking warranty. When you purchase from a SEMA member, the structure is designed and engineered to meet SEMA’s stringent codes. Any unauthorised alterations or repairs may void the warranty, potentially leaving you liable for future issues.
If you’re planning to expand your warehouse capacity or need expert guidance on safe racking practices visit: www.sema.org.uk
“We now aim to further tap into the UK market and establish a leading position here as well.”
OHRA uses full-walled, hot-rolled steel profiles rather than thin sheet metal, enabling high load capacities with a slim, efficient design. Barry Lappin says: “This approach has made us the European market leader in cantilever racking. Our next goal is to enhance OHRA’s brand recognition and profile in the UK.” OHRA’s initial focus will be on the construction and woodworking industries, where the company already counts major EU players as clients. “We’re also expanding our offerings in warehouse automation, particularly for long goods,” explains Wolsey. “As this becomes an increasingly vital topic for our customers, we aim to provide real added value through our expertise and partner network.”
OHRA Enhances UK Sales Team
UK Sales Team (L-R) Barry Lappin, Steve Morrison and Stephen Dimond
Extractly Cleans Air (Quietly) at Staverton
Leading dust and fume extraction specialists, Extractly Limited recently completed the installation and commissioning of a new dust extraction and filtration plant for a major UK furniture manufacturer.
Originating from the village of Staverton, in South Devon – and with almost a century of history behind it – the Staverton brand has become synonymous with high-quality contemporary office furniture. In the late 1920s, a team of craftsmen, including joiners and cabinet makers, was recruited to undertake works on the Dartington Hall estate and in 1931, Staverton Builders Ltd was incorporated. Throughout its various phases and guises, they have continued to be designled and Staverton (UK) Ltd now enjoys an enviable reputation as a responsible and reliable, award-winning British manufacturer.
Whilst Staverton’s showroom and sales team are based in the heart of London’s creative Clerkenwell district, its design, manufacturing and admin functions are accommodated in a strategically located 38,000 sq ft facility, alongside the M18 motorway, on the outskirts of Rotherham.
In the busy workshop, responsibility for supervising and managing machining operations is the duty of Production Manager Mark Powell. “When it comes to dust producing machines, we’ve got some big hitters here”,
says Mark, who’s been with Staverton for just a quarter of a century. “There are three high-speed CNC machining centres requiring around 15,000m3 of extraction an hour between them, plus a couple of big saws and an edgebander that together need about 10,000m3. On top of that we have a snip saw, spindle moulders and BHX drilling centres: all of which can easily add another 5,000m3 an hour if they’re all being used at the same time.”
Staverton’s previous main fan and filter unit were both nearing the end of their service life and, although the extraction system had been upgraded back in 2015 to take advantage of Ecogate® ‘on-demand’ energy-saving technology, the company’s additional investments over the years in newer, high-speed machinery meant that the system was now operating close to its maximum capacity.
Extractly Ltd is also the Master UK Distributor and Installer for Ecogate® in the UK and, because of a timely customer relationship interaction with Staverton, Sales Director, Jake Oldfield, was invited to visit the Rotherham factory to survey the site and assess Staverton’s current extraction requirements.
“Since
dust and wood waste doesn’t pass through the fan, a more efficient impeller design can be used. As a result, the fan consumes less electricity, and ongoing maintenance is minimised due to the inevitable reduction in wear and tear.”
As Jake explains: “Since Staverton already had Ecogate® technology installed across the factory, it was evident from recorded system data that the old filter unit and fan were being stretched to the limit, and now clearly lacked the power required to efficiently extract dust and wood waste from all the machinery being used.” The only satisfactory solution was to install a modern, efficient replacement filter unit, with greater capacity, together with a more powerful main fan.
“Extractly put together a compelling proposal”, adds Mark Powell. “We previously had a 37kW fan, running flat out, but Jake recommended replacing this with a 55kW fan which would easily cope with today’s requirements, but also give us plenty of leeway for future expansion. Compared with our previous fan this is quite a step up in power, but with Ecogate® already installed, it means the fan only consumes the energy needed to extract from machines that are operating at any point in time.”
For dust collection and filtration, Extractly installed a new ATEX filter unit with sufficient capacity to filter 33,000m3 of dust-laden air every hour. “To achieve maximum extraction efficiency from the new system we’ve installed the fan on the ‘clean’ side of the filter unit,” says Jake Oldfield. “Since dust and wood waste doesn’t pass through the fan, a more efficient impeller design can be used. As a result, the fan consumes less electricity, and ongoing maintenance is minimised due to the inevitable reduction in wear and tear.”
Dust and woodwaste is removed from the airflow as it’s drawn through an array of tubular filter bags, which in turn are cleaned by three 1.5kW regeneration fans. Collected waste is then removed, pressure-free, from the filter unit by a rotary valve before being blown by a 15kW ATEX transport fan into an adjacent storage container.
Of benefit to personnel working in the Staverton factory, as well as those in neighbouring businesses, the silencer Extractly fitted above the main fan is very effective in keeping noise to a minimum. In addition, and to comply with ATEX regulations, Extractly installed an explosion isolation valve into the main ductwork, close to the filter unit “We always recommend the inclusion of a non-return valve”, says Jake Oldfield. “In the unlikely event of an explosion occurring in the filter unit, the valve prevents a pressure wave and flames travelling through the ductwork and into the factory.”
As Mark Powell confirmed: “The new extraction works really well – the new filter unit has made a significant difference to the efficiency of our waste collection and Extractly managed to complete the whole installation with minimal machine downtime.”
More at: www.extractly.co.uk
55kW ATEX main fan
Internal view of the filter unit in operation shows dust and woodwaste collecting on the tubular filter bags and rotary valve located at the bottom of the hopper
ATEX isolation valve prevents pressure wave and flames travelling into the factory
15kW transport fan blows waste into storage container
A Cut Above
The Essetre Techno Saw and Techno Saw XS are aimed at the roof truss market and timber frame kit manufacturers with a new industry distribution partnership improving their UK availability.
YFor more than four decades, Essetre has produced innovative CNC woodworking machines that solve real production issues in the processing of complex and large timber sections, ranging from traditional roof trusses to enormous cross laminated timber (CLT) and structural insulated panels (SIP) and glulam beams.
A new chapter in the life of Essetre has commenced via a partnership with the worldwide and respected Weinig Group. Essetre will be represented in the UK by Michael Weinig (UK) Ltd who will provide sales and after sales support. Dedicated National Sales Manager, Damon Harris, will provide advice on production solutions and machine models while the after sales support will be delivered via the wellestablished Weinig UK Service department.
Of particular interest to the UK market will be the Techno Saw and Techno Saw XS for the roof space market
The entry level Techno Saw XS excels in producing all types of cut – straight, angle and compound – at speed and with perfect precision. Equipped with a single 5 axis 9kW electrospindle driving a 480mm diameter sawblade, the Techno Saw XS can process sections up to 320 x 120mm and 6m long. As standard the machine is equipped with a buffer infeed, CNC controlled gripper and pusher to feed the material into the saw unit and a transfer unit on the outfeed. For components that need total versatility in cross cutting at any angle this is the economical and reliable choice.
If more versatility is needed, then the Techno Saw is the perfect solution. This version is equipped with two outputs – saw and router – complete with 8 position tool magazine.
The capabilities are now extended to fully process components that need holes, grooves and rebates, in addition to the cross-cutting capabilities of the XS. To further increase productivity, Techno Saw can process multiple pieces at a time within a working envelope of 400 x 240mm. Additionally the length capability of the Techno Saw is 12m opening the possibility to process I-joists and complete all necessary operations in one cycle.
Malcolm Cuthbertson, Managing Director of Weinig UK, said: “This is an exciting opportunity to bring a new range of advanced CNC machines to the UK market to a sector that
The capabilities are now extended to fully process components that need holes, grooves and rebates, in addition to the crosscutting capabilities of the XS.
has been seeking well engineered machines that are professionally supported. The Weinig partnership with Essetre brings the reputation and nationwide coverage of Weinig together with the innovation and creativity of the smaller but very agile Essetre, to offer the market solutions that genuinely improve profitability.”
The expertise of Essetre extends to Easy Stock which is a fully automatic storage and loading system for the Techno Saw. Multiple different cross sections can be stored and fed automatically to the saw, for a completely unmanned cutting cell suited perfectly to timber frame kit manufacturers, roof truss suppliers and all companies needing maximum flexibility.
Malcolm Cuthbertson adds: “To represent a company such as Essetre that has a unique blend of German engineering and Italian design is a great opportunity for us. It provides timber frame house manufacturers with a reliable and professional partner for the future.”
For further information about the Essetre product range please contact Weinig UK on 01235 557600, email sales.uk@weinig.com or watch their video on Youtube: https://youtu.be/JaoNV9wVgNA
THE IDEAL JOINERY MACHINE FOR PROCESSING SMALL WORKPIECES
The Techno Saw joinery machine is the perfect solution for processing workpieces with smaller cross-sections. It is particularly suitable for the precise production of truss and frame elements as well as for projects such as carports, playground equipment and garden sheds. Discover the joinery machine that will revolutionize your woodworking and make it more efficient!
MORE DETAILS
Woodworking Winners
The British Woodworking Federation (BWF) Annual Awards is now a staple feature of the timber awards calendar and in 2024 marked its 16th anniversary –who were the successful recipients?
The BWF Awards celebrate the outstanding skills, talent and achievements of the UK woodworking and joinery manufacturing industry and 2024’s brightest stars were honoured at The Langham, London on 22 November. This year’s awards drew the highest number of entries yet and showcased an exceptional range of talent across all categories.
Commenting on this year’s winners and the Awards ceremony, Helen Hewitt, BWF’s Chief Executive, said: “It is truly inspiring to see the exceptional quality and quantity of entries this year, especially those for
BWF Health and Safety Award
Sponsored by NFU Mutual
JELD WEN for their development of a Radio Frequency Tag System, using AI technology to protect pedestrians from moving industrial vehicles.
The judges recognised that this initiative is a significant investment in modern and emerging RFID and AI technologies to help manage safety, protecting both employees and visiting HGV drivers on the premises. The judges commended them for: “focusing on risk reduction and demonstrating a clear commitment to safety improvement, in what is currently one of the highest severity risk areas at work.”
our new Sustainability Award which received an outstanding response and attracted the highest number of entries in this year’s submissions. It has been incredible to see all the impressive work and individuals who have made an impact on the industry.
“Our profession is in a unique position with timber being the only truly renewable building material, and through the Timber in Construction Roadmap we can play a key role in the Government’s net zero ambitions by safely increasing the use of timber and reducing embodied carbon in the built environment. The event featured seven award categories. The winners were:
BWF Heritage Project of the Year Award
Sponsored by Anker Stuy Coatings
Precision Made Joinery for their valuable contribution to the restoration of the Grade 2 Listed property, The Old Rectory, Fornham All Saints, Suffolk.
The judges highlighted that Precision Made Joinery delivered an exceptional project which clearly demonstrated quality workmanship to achieve a traditional result. The judges praised this as an: “exceptional project showing a wide range of highquality traditional woodworking and joinery skills.”
BWF Rising Star Award
Sponsored by Accsys Technologies Plc
Tautvydas Bumblys, Heron Joinery. Tautvydas’ employer nomination celebrates his achievements sharing that: “At Heron Joinery, we are truly fortunate to have an individual who embodies the values of care, compassion and dedication not only to his colleagues but also to the broader community.”
Judges were impressed by Tautvydas’ outstanding efforts in the workplace and outside. They noted his fantastic organisation and leadership skills as contributing to: “many projects to support the business in achieving its goals, clearly demonstrating his commitment to the organisation.”
BWF Sustainability Award
Sponsored by Mirka
Gowercroft Joinery won for their commitment to continued improvement within its manufacturing processes, leading to tangible enhancements in sustainability practices and further reductions in the overall environmental impact using Life Cycle Assessments.
Judges were impressed by how Gowercroft Joinery have demonstrated a real commitment to genuine and comprehensive environmental improvements, sustainable goals and pioneering for the future.
Navigating Compliance in the Woodworking & Joinery Industry
Is your business covered?
✔ Is your LEV system compliant with COSHH Regulations?
✔ Do you have a health surveillance programme in place?
✔ Are you meeting HSE standards on machine safety?
✔ Do you fully understand your Consumer Rights Act obligations?
✔ Are you aware of conformity marking and what it means for your external doors or windows?
✔ Do you have risk assessments covering all activities for your employees?
How can the BWF help?
We know that many challenges can impact your business daily. When you join the BWF as a Primary Member, our team will conduct a business audit to help you implement best practices and ensure compliance with the BWF Code of Conduct.
BWF Woodworking Project of the Year Award
Sponsored by Impra Wood Protection Limited
D Foord Joinery Ltd for the elegant, yet technically challenging design and installation of elliptical staircase for a Georgian house using English oak.
This project impressed the judges as not only a fine example of exceptional craftsmanship, but the design and engineering process to come up with the final design are “truly fantastic” and a “perfect example of traditional woodworking skills.”
Helen Hewitt added: “The BWF Awards are a rare opportunity for us to come together to celebrate the fantastic achievements of the past year and the skills, dedication and technical expertise that drive our industry forward. As the Awards continue to grow and the submissions become harder to judge, the hard work, skills and innovation displayed by our fantastic finalists truly celebrates the very best of our profession. Congratulations to all our winners on their impressive achievements.”
BWF Innovation Award
Sponsored by Anker Stuy Coatings
Heron Fire Doors for the ongoing development of their cost-efficient external door set ‘Herodor’.
The judges commended the Herodor as a true innovation for the industry. It aims to do something entirely new and is a timely
BWF Apprentice of the Year Award
Sponsored by CITB
Often seen as a second choice to university, apprenticeships provide a unique route to success – combining hands-on experience, personal development and financial stability.
The ‘earn while you learn’ model offers clear benefits, as unlike university students who often graduate with significant debt, apprentices can benefit from financial independence and gain valuable experience from day one.
For the woodworking and joinery industry, apprenticeships are particularly crucial. These programmes provide opportunities to master technical craftsmanship while working on real projects— experience that university courses simply can’t replicate.
According to the Association of Apprentices’ Big Apprentice Survey 2024, 74% of apprentices ranked gaining work experience while earning a qualification as the most valuable aspect of their training. This dual benefit equips them with practical skills and a strong career foundation, setting them apart in competitive job markets.
One apprentice who has embraced the opportunities offered by the woodworking and joinery sector is Lilli-Mae Broadhurst, currently undertaking a Sales Administration Apprenticeship at Gowercroft Joinery and was named Apprentice of the Year at the BWF Awards, a testament to her dedication and achievements.
Reflecting on her experience, Lilli-Mae said: “There were many factors that led me to choose an apprenticeship in the woodworking and joinery sector. The main one being the huge amount of opportunity to progress in different ways within the sector and the wide range of routes available. I was also drawn to this particular pathway because of the sustainability aspects.
“Throughout my apprenticeship, I have massively developed my communication and problem-solving skills, which will play a huge part in progressing within my career. I would advise anyone to start an apprenticeship in the woodworking field, as the industry is filled with incredibly supportive individuals and allows young people to be creative in their learning while benefiting the environment through their work.
product offering demonstrably improved fire safety standards to consumers at a relatively low cost.
“My time at Gowercroft has completely transformed how I view the woodworking industry. I once imagined it as something similar to my granddad’s workshop, but being behind the scenes, I’ve discovered the innovation, advanced high-tech machinery, and forward-thinking approach that truly defines this sector.”
Lilli-Mae Broadhurst, BWF Apprentice of the Year 2024
“My time at Gowercroft has completely transformed how I view the woodworking industry. I once imagined it as something similar to my granddad’s workshop, but being behind the scenes, I’ve discovered the innovation, advanced high-tech machinery, and forward-thinking approach that truly defines this sector. The thing I love most about working in the joinery sector is the people I work alongside every day and the opportunities it provides to build new relationships.”
Apprenticeships aren’t just an alternative to university—they’re a valuable choice for school leavers, career changers, and those looking to upskill. For businesses, apprentices bring fresh ideas and innovation and the opportunity to shape the next generation of woodworking and joinery professionals.
Expanding Digital Design Frontiers
Australian-based startup CLT Toolbox has now launched in Europe and is available for UK users and seeks to accelerate the growing shift to specifying mass timber buildings.
LT Toolbox offers a design software platform that provides structural engineers with tools to design complex timber structures and includes a range of supply chain functionalities, enabling users to source materials and components efficiently and more sustainably. Founded by Adam Jones, Ringo Thomas, Ikhsan Agustian and Lelissie Bedada, it aims to remove the hurdles for structural engineers to become timber specialists and accelerate the transition to more sustainable building materials to decarbonise the construction industry.
CBased in Melbourne, the team is dedicated to developing software infrastructure that simplifies and enhances the design of mass timber buildings. The company has forged partnerships with leading European suppliers, including KLH, Eurotec, Rothoblaas, Spax, Sihga, XLAM Dolomiti, and Södra, as part of its initial launch.
CEO Adam Jones is a recent award winner of ‘The Australian Top 100 Innovators Award 2024’, the ‘Engineers Australia Emerging Professional of the Year Victorian Award 2023’ for contributions to the advancement of sustainable construction practices and was winner of the 2019 Future Green Leader of the Year by the Green Building Council of Australia.
“Our software is tailor-made for the unique demands of timber design,” says Adam. “From mass timber connections and advanced screw design to supplier-specific European Technical Assessments (ETAs), fire design, and complex calculations like beam
penetrations, we’re setting a new standard for timber engineering software.”
As engineers adapt to the upcoming updates in the Eurocode, traditional software solutions and spreadsheets are struggling to keep pace. CLT Toolbox addresses this challenge by incorporating the New Eurocode requirements from day one, empowering engineers with unparalleled precision and efficiency.
“I saw immense potential in CLT Toolbox from the early announcements on and wanted to join the project,” said Jörn Rüschenschmidt, Global Sales Manager for screw supplier Eurotec. “A software making mass timber accessible to the ‘masses’, was a gamechanger. Now with the availability in Europe and the UK projects can be accelerated in a collaborative manner involving designers, engineers and suppliers. I love the ease of use and the overall accessibility of the platform and the knowledge behind structural timber engineering.”
In addition to its technical capabilities, CLT Toolbox features built-in educational tools to address the significant variability in structural engineering expertise across Europe and the UK. These tools ‘democratise mass timber design’ making it accessible to engineers of all experience levels.
As the world pivots toward more sustainable construction, CLT Toolbox is hoping to play a crucial role in promoting low-embodied-carbon materials. Since its initial launch in Australia in October 2023, the company has driven the adoption of mass timber and gained rapid traction, surpassing 2,000 users in just over a year.
In 2024 alone, the team conducted over 200 meetings with European engineers to fine-tune the platform to meet regional needs. The company has also secured €1.5million in funding from Australian venture capital firms, fueling its growth and development for global expansion. “We’ve built a team of 44 and worked tirelessly to develop industry-leading software tailored for the European market,” said Adam Jones. “Our monthly release cycles allow us to quickly adapt and deliver the features engineers need most. The future of our industry is incredibly exciting, and we’re thrilled to play a pivotal role in it.”
CLT Toolbox is gearing up to launch a beta program in the USA and Canada in the coming months with a major North American rollout planned later in the year.
More at https://clttoolbox.com
L-R Co-founders Ringo Thomas, Adam Jones
The Finest Cut
The sawmill is a complex environment and as Ben Mitchell, Leitz Tooling UK’s Marketing Manager points out, having the best high-performance tooling maximises sawmill profitability, improves quality and helps provide better safety for operatives.
As material, power and manufacturing costs increase, it has never been more important for the sawmill industry to get things right first time. Second operations and downtime are serious cost centres for sawmills that can be avoided with the correct processes, tooling and machine setups. High-performance tooling is a critical yet often overlooked aspect of sawmilling.
Maximising throughput without sacrificing quality is crucial for profitability. A key factor in achieving this balance lies in optimising feed speeds and cutting performance. Modern cutting tool technology goes beyond simply cutting wood – it’s about precision engineering that enables sawmills to push the boundaries of productivity. Highperformance cutting solutions cope better with increased feed speeds and enable improved productivity without sacrificing on surface finish. Additionally, faster feed speeds translate to shorter cutting times for each log or board. This reduction in cycle time allows for more pieces to be processed within a given shift, further contributing to overall production volume.
The ideal teeth
Advanced cutting tool designs incorporate innovative geometries, cutting material quality and coatings to ensure maximised performance at high volumes. Tool and saw tooth geometry is very important for productive machining. The ‘ideal’ tooth type depends on the nature of the material being processed. Hardwoods, softwoods, and engineered wood products all require different tooth geometries for optimal cutting. Hardwoods generally need more aggressive cutting angles, while softwoods might benefit from geometries that minimise tear-out and chipping. High shear planing tools utilise a cutting edge with a high shear angle, effectively slicing through the material rather than forcing it apart. This translates to reduced cutting
force, minimising strain on the tool and workpiece, and promoting smoother cuts with less tear-out for an improved surface finish. When it comes to sawing, sawmills need to weigh up the benefits and drawbacks of each sawblade type. Although all saw blades may appear similar, different saw blades interact with workpieces in different ways. A higher tooth count will result in a smoother finish and reduce the need for second operations but may require more power and a slower feed rate, increasing the total cost. Whereas a lower tooth count will cut faster but with a rougher finish, requiring additional processes and increased cycle times. For high-volume operations, saw blade kerf is also very important. Kerf is the width of the cut a saw blade makes, a wider kerf means more wood is removed as sawdust, resulting in less usable lumber per log. Sawmills typically use thin kerf blades to maximise the amount of lumber that can be recovered from each log. The thinner kerf also results in reduced saw dust production, leading to a clearer and safer working environment.
High quality tools
Tools made from higher-grade materials, such as wear resistant carbide, will have significantly longer tool life than lower grade tooling. Resulting in high productivity through reduced downtime and more meterage per tool. Higher grade carbide typically achieves faster cutting speeds than lower grade materials. Allowing sawmills to process more timber in the same amount of time. Although these tools are typically more expensive, when cost per running metre or cost over the whole tool life is considered, they are very cost-effective. High quality tooling, such as solid carbide tools, also lead to reduced downtime. Their improved tool life means fewer tool changes are needed, and the toughness of the material means they are far less likely to snap, bend or break.
Tool coatings can also improve performance and feed speeds. Coatings act as a barrier between the cutting tool substrate and the workpiece material. This protective layer decreases wear and tear, reducing the rate at which the tool’s cutting edge degrades. By slowing down wear, coatings extend the tool’s usable life, decreasing the frequency of replacements and lessens downtime. This translates directly to cost savings and increased production efficiency. Coatings create a smoother interface between the tool and the workpiece, reducing friction.
Lower friction reduces the cutting forces required, which in turn minimises heat generation and wear. Darker coatings are designed to provide visual cues as the tool wears, damage will be a lighter colour and alerts operators to the need for tool replacement.
High-performance tooling is a significant investment for any sawmill. However, its true potential can only be realised with a robust maintenance and sharpening program. Neglecting tool maintenance is a false economy, leading to diminished cutting efficiency, increased downtime, and ultimately, reduced profitability. Sharp cutting edges are fundamental to efficient sawing. Dull tools demand more power, increasing energy costs, and often necessitate slower feed speeds, reducing throughput. They also produce lower quality cuts, potentially requiring extra finishing and diminishing product value.
Beyond the immediate impact on cutting performance, sharpening services and quality have a disproportionate impact on operating cost. Partnering with a reliable provider can lead to significant cost decreases due to extended tool life and accurate sharpening. This means tools can be replaced less frequently, reducing the total cost of tooling. Some providers can also analyse the damage on the tools and use the data to provide meaningful machining recommendations that can improve manufacturing efficiency and processes.
Maintaining sharp tools is also important for minimising health and safety risks. Sharp cutting edges reduce the likelihood of kickback, where the tool can be violently ejected back towards the operator. Well-maintained tools are also less prone to breakage or snapping during operation. Tool failures can project sharp fragments at high speeds, posing a significant risk of injury to personnel. Regular maintenance helps identify and address potential weaknesses in tools before they fail, preventing such incidents. Finally, sharp tools produce less sawdust and particulate matter. This reduces airborne pollution, improving air quality in the workspace and minimises respiratory hazards for workers. By prioritising tool maintenance, sawmills and other industrial settings can create a safer environment for workers.
More at www.leitz.org/en-gb
Measuring Mass Timber
New research led by architects dRMM has found that mass timber buildings produce on average 50% less carbon than industry equivalents and leaves users with a consistent sense of comfort and relaxation.
Published on the 26 February, the research – ‘Measuring Mass Timber’ – and funded by Built by Nature, was conducted in collaboration with Edinburgh Napier University and the Quality of Life Foundation, supported by an expert stakeholder advisory group. The research showcases the significant environmental and quality of life benefits of mass timber construction through an innovative analysis methodology.
dRMM developed the methodology through an overview of industry best practice, with a goal to assess the quality of life and whole life carbon impacts of five case study projects across different sectors. The case studies are UK exemplars of building for education, infrastructure, worship, residential and commercial uses designed by architecture practices Architype, Fereday Pollard, Marks Barfield Architects, Tikari Works and Waugh Thistleton Architects.
A broad range of buildings
Each building was subject to detailed life cycle analysis, internal environment monitoring and user consultation over the 18-month study to measure the benefits of mass timber through evidence-led research. The broad range of buildings showcase how these benefits might be maximised across sectors to enhance both national and international timber development. The methodology itself is detailed in the report; available on dRMM’s website and Built by Nature’s Knowledge Hub, to be openly adopted by the construction industry.
“The evidence coming from all the case study buildings feels like a powerful beginning in establishing the case for mass timber, says Kat Scott, report co-author, dRMM said: “We have seen how mass timber supports lower carbon construction today. We have seen how mass timber and biophilia can help people feel more connected to nature, to feel more relaxed and comfortable and to provide healthier internal environments. So let’s accelerate its use responsibly and efficiently, and in so doing support sustainable and ethical forestry practices.”
The quality-of-life assessment of the case study buildings has revealed them to be healthy places that help people connect with nature. Internal conditions for temperature, humidity and air quality were monitored with devices and are routinely within recommended ranges, despite the diverse sets of requirements. Occupant satisfaction was recorded by interviews and questionnaires showing that the majority of all users felt more relaxed and comfortable in the mass timber buildings and that more than three quarters were reminded of
the natural world by the materials. All five case studies use existing technology to perform well against industry benchmarks for whole life carbon (where those exist). On top of this, the carbon storage potential is significant in mass timber buildings if the buildings are designed and delivered robustly ensuring longevity. In total, these five buildings store more than five thousand tonnes of CO2 captured by the sustainably managed forests from where their products are derived. The buildings employ a wide range of engineered wood products, including glue-laminated and cross laminated timber, and evidence the ability of long-life harvested wood products to both store carbon and offer real solutions to reducing the embodied carbon of buildings.
Vital tool for reducing embodied carbon
Matthew Morgan, co-founder and director of the Quality of Life Foundation said: “This research provides compelling evidence that mass timber buildings are not only a vital tool in reducing embodied carbon but also create healthier, more comfortable environments for people. By integrating wellbeing metrics with whole life carbon analysis, we can make more informed decisions about how we design and build for the long term. At the Quality of Life Foundation, we believe that homes and neighbourhoods should enhance people’s health and wellbeing, and this study highlights how sustainable materials like timber can play a crucial role in achieving that goal.”
The study offers an open-source tool for developers and designers to measure the impacts of their buildings whilst addressing pressing concerns of a sector with an increasing appetite for life cycle analysis and post occupancy evaluation. The report shares lessons learned in conducting building assessments, which were undertaken in line with the relevant standards despite significant barriers found in an industry that is only beginning to address the need for reliable tools for data collection and analysis of buildings. The data gathered across the case studies is shared in detail, revealing the nuances of mass timber construction, and offering the basis for a larger dataset, should more research be supported and adopted.
Measuring Mass Timber could be seen as a first step in building an evidence-driven case for timber construction using whole life carbon and wellbeing metrics in combination, supporting DEFRA’s goal of ‘improving data on timber and whole life carbon’.
More at www.drmmstudio.com
Full Power: Zero Emissions
cheduled to start in 2027, Norwegian timber will be shipped with minimal emissions as Viken AT Market and AT Skog aim to be the first in the forestry industry to transport timber on zero-emission ships with Skarv Shipping. From the summer of 2027, Viken AT Market will move parts of its timber exports to a completely new ship powered by electricity and ammonia.
Viken AT Market AS was established in 2015 by Viken Skog SA and AT Skog SA and are two of the leading forest owners’ co-operatives in Norway, accounting for approximately 40% of the country’s annual timber turnover. Viken AT Market ships approximately one million tonnes of Norwegian timber to the continent annually, with most of the current transport to customers being done with conventional diesel-powered ships.
The concept was developed by Bergen-based Skarv Shipping with support from Grieg Shipbrokers, plus Arriva Shipping is taking the ship on a long-term time charter to handle the commercial ship operation for Viken AT Market. Bjørn Ødegård, Commercial Director at Arriva Shipping says: “Norway’s coastal fleet must swiftly transition to more climate-friendly practices, and we are thrilled to provide transport with nearly zero emissions to Viken AT Market. They also deserve commendation for their forward-thinking approach and willingness to invest in the solutions we can now offer.”
The ship is designed to sail most efficiently at low speeds, which helps ensure economically viable operations despite the higher cost of ammonia compared to traditional fuels. A 160-cubic ammonia tank, mixed with marine gas oil (MGO) as pilot fuel, will provide enough fuel for a 14-day round trip from Norway to the European continent.
“This is our first ship capable of sailing on ammonia from day one,” says Jan Øivind Svardal, CEO of Skarv Shipping. “Allowing it to operate with minimal greenhouse gas emissions. Simultaneously, the engine is linked to an electric propulsion system that utilises batteries and has access to shore power. The ship is an updated version of the sister ships Skarv Shipping has ordered for commercial operation for Peak CSL Group, also specially equipped for timber transport.
“The design and operation of the vessel consider the risks associated with using ammonia as fuel, adds Svardal. “Safety will be a primary focus and will be developed in close co-operation with class, manufacturers of green technology and LMG Marin as ship designer. The ship will be outfitted with highly advanced safety systems, alongside operational safety procedures and crew training.”
“We are proud to secure shipping transport using zero-emission technology,” says Kjersti Denver, CEO of Viken AT Market. “With this hybrid vessel, we can provide our customers with more sustainable logistics. It is exceptional in our industry to enter into such a long-term shipping agreement, as we are doing here. However, we are confident in this because we already have substantial experience with Arriva Shipping, which is a flexible and reliable carrier.”
The shipping agreement is part of a clear direction that AT Skog wants to pursue more environmentally friendly shipping. “We believe that future increases in CO₂ emission taxes will render ammonia-powered ships profitable,” adds Hans Erik Røra, Director of Market and Logistics at AT Skog. “The long-term agreement we have established with Viken AT Market represents another step towards reducing emissions in our timber transport.
“Since 2020, AT Skog and Viken AT Market have been tirelessly working towards creating an environmentally friendly ship for timber transport. It is tremendously exciting and a moment of celebration that we have finally reached our goal. Embracing innovation involves risks, but we are undertaking this venture with committed partners who all wish to contribute to sustainable development in shipping.”
The introduction of zero-emission timber transport shipping marks a significant milestone for Norway but is also pioneering a cleaner future for timber transport and demonstrates a commitment to reducing greenhouse gas emissions as environmental regulations tighten and shipping costs rise.
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