pewag G8/Grade 80 Chains and Components
The pewag brand is well known for premium-quality chain products around the world and is well established as a global market leader. Today, pewag is the technological innovator in the high quality chain business. Stringent demands are placed on all employees to ensure high standards of quality.
At the core of chain innovation since 1479 pewag is one of the oldest chain manufacturers in the world and the company’s history goes back over 535 years when the first production facility was established in the town of Brückl, Austria in 1479. With over 535 years of engineering and manufacturing know-how, pewag has continued its research and development to provide the highest-quality innovative chain products to the market.
pewag products The pewag group has a substantial and diverse spectrum of products and services. • Industrial Lifting Chains & Components • Traction Chains (cars, trucks, special purpose vehicles) • Tire Protection Chains (mining vehicles) • Conveyor and Hoist Chains & Components • Security Chains pewag,ContactInc 600 W. Crossroads Parkway Bolingbrook, IL 60440 P: 630.566.1394 F: pewagchain.comsales@pewagchain.com630.759.0788 1479
2 G8/Grade 80 History
Creation of the name“pewag” 1975 Established pewag Inc. the North American Distribution Company 2014 pewag opens first chain production plant outside Europe in Pueblo, CO pewag acquires Terrier Lifting Clamps 1787 Founding of a chain forge in Kapfenberg 1836 Establishment of an iron casting plant in Brückl 1912 Production of the first Snow Chain worldwide 1947 Production of the first Tire Protection Chain 2013 Creation of pewag Mexico 2015 pewag is the first producer of Friction Welded Chains Timetable of important events
First documented references of a forging plant in Brückl 1803 Founding of a chain forge in Graz 1923 Merger of plants in Graz and Kapfenberg
3 Features and Benefits 4 Lifting Chain SA Super Alloy Chain / G8/Grade 80 Lifting Chain 5 Lifting Accessories HSB / Eye Safety Hook 6 HKSB / Clevis Safety Hook 6 101 EN Series / Large Eye Sling Hook 7 167 EN Series / Swivel Hook 8 105 EN Series / Swivel Safety Hook 9 179 EN Series / Clevis Sling Hook 9 181 EN Series / Connecting Link 10 112 Series / Sliding Choker Hook 10 184 EN Series / Clevis Grab Hook 11 184 LP Series / Clevis Grab Hook w/Safety Catch 11 121 EN Series / Shank Hook 12 U Series / Weld-On Bucket Hook 13 C Series / Weld-On Bucket Hook 13 122/123 Series / Shackle 14 U / Unilock Connecting Link 15 DF / Swivel 15 KVS / Clevis Connector 16 KSS / Clevis Turnbuckle 16 SM / S-Hook 17 SSM / S-Hook w/Safety Latch 17 BA / Bale Hook 18 FA Barrel Hook ....................................................................................................................... 18 HZ High Tensile Lifting Tong 18 Spare Parts KBSW / Load Pin 19 VLHW / Trigger Sett 19 1DS EN Series / Safety Latch Set 19 1SP EN Series / Safety Latch Set .......................................................................................... 20 102KR Series / Trigger Set 20 181KR Series / Bolt & Safety Bushing 20 1DS5 Series / Sliding Choker Hook Safety Latch Set ........................................................... 20 1PE Series / Load Pin 21 1PELP Series / Safety Catch 21 RU/RC / Weld-On Bucket Hook / Safety Latch Set .............................................................. 21 User Information 22-26 Terms and Conditions 27 G8/Grade 80 Contents
SA Super Alloy Grade 80 lifting chain is a European chain made by KWB, a pewag company. SA Super Alloy Grade 80 lifting chain is a versatile, hardwearing, high-strength, low-weight chain, made from heat-treated alloy steel. It is designed for high strength overhead lifting and tie-down applications. It is the most economical of the three chain grade types that are suitable for overhead lifting (grade 80, grade 100, grade 120).
All of our SA Super Alloy Grade 80 lifting chain is Proof Tested 2.5 times the working load limit (WLL).
• The minimum break strength is 4 times the working load limit (WLL).
G8/Grade 80 Features and Benefits
Econmical, Versatile, Strong Lifting chains in G80 quality –meeting your overhead lifting/tie-down needs
• Links are stamped with the grade “8” every 3 feet.
• SA Super Alloy Grade 80 lifting Chain has a tough durable black finish.
• Produced from a high quality alloy steel
•
SA Super Alloy Grade 80 lifting chain meets and exceeds the latest guidelines of the National Association of Chain Manufacturers (NACM), ASTM A391/A391M, and OSHA. This is in line with the higher 4-to-1 design factor required by the International Standards Organization (ISO 9001-2015).
All of our SA Super Alloy Grade 80 lifting chain is 100 percent Proof Tested and Certified. Certs are available by request.
4 G8/Grade 80
• Special induction heat treatment process that maximize strength and increase the elongation characteristics.
• SA Super Alloy Grade 80 lifting Chain is heat treated. (A process that involves heating chain to extreme temperatures to harden the material and improve the metallurgical and tensile properties of the chain).
5 D P W1 W2 SA Super Alloy Chain Highest quality G8/Grade 80 chain. Retains 100% of WLL at -40°F to 400°F, 90% of WLL at 400°F to 570°F, and 75% of WLL at 570° to 750° NOT for temperatures under -40°F or over 750°F Code ChainSize WLL (lb) BreakingLoad (lb) ThicknessNominalD PitchP (inch) WidthInsidemin.W1 (inch) WidthOutsidemax.W2 (inch) LengthDrum (ft) Weight (lbs/ft) SA (Formerly6 NI5.5) 7/32˝ 2,100 8,400 0.236˝ (6 mm) 0.71 0.31 0.87 400 0.54 SA (Formerly7 NI7) 9/32˝ 3,500 14,000 0.276˝ (7mm) 0.83 0.36 1.02 800 0.74 SA (Formerly8 NI8) 5/16˝ 4,500 18,000 0.315˝ (8mm) 0.94 0.41 1.17 500 0.94 SA (Formerly10 NI10) 3/8˝ 7,100 28,400 0.394˝ (10mm) 1.18 0.51 1.46 400 1.48 SA (Formerly13 NI13) 1/2˝ 12,000 48,000 0.512˝ (13mm) 1.54 0.67 1.89 200 2.55 SA (Formerly16 NI16) 5/8˝ 18,100 72,400 0.630˝ (16mm) 1.89 0.82 2.33 150 3.83 SA (Formerly20 NI20) 3/4˝ 28,300 113,200 0.787˝ (20mm) 2.36 1.02 2.91 100 6.05 SA (Formerly22 NI22) 7/8˝ 34,200 136,800 0.866˝ (22mm) 2.60 1.13 3.20 100 7.32 SA (Formerly26 NI26) 1˝ 47,700 190,800 1.023˝ (26mm) 3.07 1.33 3.79 100 10.21 SA (Formerly32 NI32) 1-1/4˝ 72,300 289,200 1.259˝ (32mm) 3.78 1.64 4.65 50 15.45 Edge loading If chains are guided over edges without proper protection, their load capacity is reduced. R > 2x chain dia. R > chain dia. R < chain dia. Load factor 1.0 0.7 0.5 Shock loading Light shocks Moderate shocks Strong shocks Load factor 1.0 0.7 Not permitted Temperature range Below 40°F 40°F to 400°F 400°F to 570°F 570°F to 750°F Above 750°F Load factor for G80 lifting chain Not permitted 100% of WLL 90% of WLL 75% of WLL Not permitted Load Factor for Star Alloy Chain SingleLeg DoubleLeg Triple & Quad Leg ChainEndlessSling LiftingSingleSling LiftingDoubleSling SingleLeg DoubleLeg DistributionAsymmetricalofLoadLoadfactor:ReduceWLLbyone(rated)leg.Ifindoubt,consideronlyonelegiscarryingtheloadAngle: 90° 60° 45° 30° 60° 45° 30° 90°-45° 45°-30° 90°-45° 45°-30° 90° 90°-45° 45°-30° Factor:Load 1 1.7 1.4 1 2.6 2.1 1.5 1.6 1.4 1 2.1 1.5 0.8 1.12 0.8 α
Connex system and also
by
Safe name, that when is perfect in combination with the offers the the it comes with a wider opening be that this hook is suitable for pull The tip of the hook and the safety latch not be placed under load and the hook should not be used in the system. / Clevis Safety Hook
safe by nature – this hook closes and locks automatically, which means
eh b d g max.s a Code Chain Size WLL (lb) e (inch) h (inch) a (inch) b (inch) d (inch) g (inch) s max. (inch) Weight (lbs/pc) HKSB 5/6 7/32˝ 2,100 3.70 0.79 0.67 2.80 0.29 1.10 0.04 1.10 HKSB 7/8 9/32˝- 5/16˝ 4,500 4.84 1.02 0.79 3.46 0.35 1.34 0.04 1.98 HKSB 10 3/8˝ 7,100 5.67 1.18 1.14 4.21 0.49 1.77 0.04 3.53 HKSB 13 1/2˝ 12,000 7.09 1.57 1.38 5.43 0.63 2.05 0.06 6.39 HKSB 16 5/8˝ 18,100 8.58 1.97 1.61 6.61 0.79 2.36 0.08 12.79
used much more flexibly. Please note
jaw
straight
it cannot open
flattened section on
Assembly
eye. As
only.
e g d1 ba d2hmax.s HKSB
This clevis safety hook closes and locks automatically and has a significantly larger jaw opening than the HKS/S Clevis Sling Hook. For safety reasons, it cannot be opened under load. The hook is suitable for straight pull only and that load must not be placed on the tip of the hook or the safety latch. is quick and easy and does not require any special tools, but must be performed by a qualified person.
must
welded
than HS/S, it may
under load.It
6 G8/Grade 80 Code Chain Size WLL (lb) e (inch) h (inch) a (inch) b (inch) d1 (inch) d2 (inch) g (inch) s max. (inch) Weight (lbs/pc) HSB 5/6 7/32˝ 2,100 4.33 0.79 0.67 2.80 0.83 0.43 0.79 0.04 1.98 HSB 7/8 9/32˝- 5/16˝ 4,500 5.35 1.02 0.79 3.46 0.98 0.47 1.34 0.04 1.98 HSB 10 3/8˝ 7,100 6.65 1.18 1.14 4.21 1.38 0.59 1.77 0.04 3.30 HSB 13 1/2˝ 12,000 8.07 1.57 1.38 5.43 1.57 0.79 2.05 0.06 5.95 HSB 16 5/8˝ 18,100 9.88 1.97 1.61 6.61 1.97 1.06 2.36 0.08 12.57 HSB 19/20 3/4˝ 28,300 11.41 2.44 1.97 7.64 2.36 1.18 2.76 0.08 21.60 HSB / Eye Safety Hook
additional, universal connection options thanks to
7 Alloy G8/GradeSteel80 Carbon G4/GradeSteel40 Code WLL (lb) (metric ton) Code WLL (lb) (metric ton) ChainSize e (inch) h (inch) a (inch) b (inch) d1 (inch) d2 (inch) g (inch) g1 (inch) Weight (lbs/pc) (Formerly201010E5101010ES) 2,750(1.25t) (Formerly201007DS101007DS) 1,760(0.8t) 7/32˝ 3.23 0.83 0.59 3.03 0.75 0.37 0.91 0.79 0.73 (Formerly201015E5101015ES) 3,520(1.6t) (Formerly201010DS101010DS) 2,200(1t) 9/32˝ 3.66 0.91 0.71 3.23 0.98 0.43 1.02 0.87 1.01 (Formerly101020E5101020ES) 5,500(2.5t) 101015DS 3,520(1.6t) 5/16˝ 4.13 1.06 0.91 3.70 1.06 0.51 1.06 0.91 1.65 (Formerly101030E5101030ES) 7,000(3.2t) 101020DS 4,400(2t) 3/8˝ 4.76 1.22 0.94 4.17 1.26 0.59 1.22 1.06 2.31 (Formerly101045E5101045ES) 11,900(5.4t) 101030DS 7,000(3.2t) 1/2˝ 5.75 1.46 1.34 5.20 1.50 0.71 1.57 1.38 4.19 (Formerly101070E5101070ES) 17,600(8t) 101050DS 11,000(5t) 5/8˝ 7.36 1.93 1.47 6.50 2.00 0.91 2.01 1.69 8.71 (Formerly101110E5101110ES) 25,300(11.5t) 101075DS 16,500(7.5t) 3/4˝ 9.05 2.36 1.81 7.80 2.52 1.14 2.28 2.09 15.87 (Formerly101150E5101150ES) 35,200(16t) 101100DS 22,000(10t) 7/8˝ 10.04 2.63 2.24 8.74 2.76 1.30 2.60 2.28 22.49 (Formerly101220E5101220ES) 48,500(22t) 101150DS 33,000(15t) 1˝ 12.60 3.15 2.56 11.14 3.50 1.61 3.43 3.07 45.19 101 EN Series / Large Eye Sling Hook Large eye, therefore suitable for wire ropes and webbing slings. e g1 d1 ba d2hg
8 G8/Grade 80 Alloy G8/GradeSteel80 Carbon G4/GradeSteel40 Code WLL (lb) (metric ton) Code WLL (lb) (metric ton) ChainSize e (inch) h (inch) a (inch) b (inch) w (inch) w1 (inch) d2 (inch) g (inch) g1 (inch) Weight (lbs/pc) (Formerly167010ES147010ES) 2,750(1.25t) (Formerly167007DS147007DS) 1,760(0.8t) 7/32˝ 4.57 0.83 0.59 3.03 1.22 1.06 0.40 0.94 0.79 1.04 (Formerly167015ES147015ES) 3,520(1.6t) (Formerly167010DS147010DS) 2,200(1t) 9/32˝ 5.51 0.91 0.71 3.23 1.50 1.22 0.49 1.02 0.87 2.20 (Formerly167020ES147020ES) 5,500(2.5t) (Formerly167015DS147015DS) 3,520(1.6t) 5/16˝ 6.42 1.06 0.91 3.70 1.85 1.65 0.63 1.06 0.91 3.09 (Formerly167030ES147030ES) 7,050(3.2t) (Formerly167020DS147020DS) 4,400(2t) 3/8˝ 6.77 1.22 0.91 4.17 1.85 1.57 0.63 1.26 1.06 3.66 (Formerly167045ES147045ES) 11,900(5.4t) (Formerly167030DS147030DS) 6,600(3t) 1/2˝ 8.39 1.46 1.18 5.20 2.28 1.97 0.75 1.57 1.38 8.05 (Formerly167070ES147070ES) 17,600(8t) (Formerly167050DS147050DS) 11,000(5t) 5/8˝ 10.47 1.93 1.46 6.50 2.83 2.56 0.94 2.01 1.69 12.94 (Formerly167110ES147110ES) 25,350(11.5t) (Formerly167075DS147075DS) 16,500(7.5t) 3/4˝ 12.20 2.36 1.69 7.80 3.23 2.68 1.06 2.28 2.09 21.49 (Formerly167150ES147150ES) 35,200(16t) (Formerly167100ES147100DS) 22,000(10t) 7/8˝ 13.86 2.64 2.05 9.05 3.62 3.31 1.22 2.60 2.28 33.73 (Formerly167200ES147200ES) 48,500(22t) 1˝ 17.09 3.15 2.52 11.14 4.53 4.21 1.50 3.43 3.07 58.42 167 EN Series / Swivel Hook This swivel hook may be used universally and comes with a die-forged safety latch that locks into the tip of the hook, thereby providing excellent protection against lateral shifts. The ES/DS Swivel Hook offers numerous universal connection options thanks to its large swivel casing. This product is suitable for straight pull only and the hook is not rotatable under load Also note that the tip of the hook and the safety latch must not be placed under load. eg w1wa hd2g1 b
9 Alloy G8/GradeSteel80 Code WLL (lb) (metric ton) ChainSize e (inch) h (inch) a (inch) w (inch) w1 (inch) d2 (inch) g (inch) Weight (lbs/pc) (Formerly105107AR102007AS) 4,400(2t) 9/32˝ 7.40 1.02 0.79 1.50 1.22 0.49 1.30 2.91 (Formerly105110AR102107AS) 7,000(3.2t) 3/8˝ 8.98 1.38 1.06 1.85 1.57 0.63 1.73 5.07 (Formerly105113AR102013AS) 11,900(5.4t) 1/2˝ 11.22 1.61 1.22 2.28 1.97 0.75 2.13 9.70 (Formerly105116AR102016AS) 17,600(8t) 5/8˝ 13.27 2.09 1.57 2.83 2.56 0.94 2.60 17.64 (Formerly105120AR102020AS) 27,500(12.5t) 3/4˝ 14.65 2.52 1.89 3.23 2.68 1.06 3.03 26.46 105 EN Series / Swivel Safety Hook This hook closes and locks automatically and cannot be opened under load, but can be rotated under load! The large swivel casing opens up a wide range of application options and the larger jaw opening allows for much more flexibility. The AR Swivel Safety Hook is suitable for straight pull only. Also note that the tip of the hook and the safety latch must not be placed under load. e w1aw hd2g deg1 h a g Alloy G8/GradeSteel80 Code WLL (lb) ChainSize e (inch) h (inch) a (inch) d (inch) g (inch) g1 (inch) Weight (lbs/pc) (Formerly179207AR179107AR) 4,400 9/32˝- 5/16˝ 3.35 1.10 0.75 0.39 1.14 0.94 1.39 (Formerly179210AR179210AR) 6,900 3/8˝ 4.13 1.30 0.94 0.49 1.50 1.26 2.65 (Formerly179213AR179213AR) 11,600 1/2˝ 5.20 1.73 1.06 0.63 1.81 1.57 4.74 (Formerly179216AR179116AR) 17,600 5/8˝ 5.83 1.89 1.26 0.79 2.09 1.69 7.89 179 EN Series / Clevis Sling Hook If you are looking for an easy, simple chain connection using a clevis system and without any connecting links, this universal sling hook with a forged safety latch is your best bet. The safety latch locks into the tip of the hook, thereby providing excellent protection against lateral shifts. For straight pulls only
10 G8/Grade 80 e g c b t d eg ba h d c Alloy G8/GradeSteel80 Code WLL (lb) ChainSize e (inch) c (inch) b (inch) t (inch) d (inch) g (inch) Weight (lbs/pc) 281007 8R (Formerly 1810078R) 4,400 9/32˝- 5/16˝ 2.20 0.39 0.91 0.52 0.71 0.79 0.37 281010 8R (Formerly 1810108R) 6,900 3/8˝ 2.68 0.57 1.14 0.73 0.87 0.98 0.72 181013 8R 11,600 1/2˝ 3.27 0.71 1.34 0.94 1.02 1.20 1.46 181016 8R 17,600 5/8˝ 4.09 0.87 1.61 1.14 1.26 1.44 2.49 181 EN Series / Connecting Link This universal connecting link consists of two symmetrical, die-forged halves, one bolt and one safety sleeve. For the expert connection of master link/chain, chain/chain, chain/hook, master link/hook, and much Pleasemore!note that the product is suitable for straight pull only and must be assembled by a qualified person. Thanks to the sophisticated design, no special tool is required. Alloy G8/GradeSteel80 Code WLL (lb) (metric ton) ChainSize e (inch) h (inch) a (inch) b (inch) c (inch) d (inch) g (inch) Weight (lbs/pc) (Formerly112015E5112015AN) 3,300(1.5t) 3/8˝- 1/2˝ 5.20 0.94 0.83 2.99 1.97 0.63 0.94 1.54 (Formerly112020A5112020AN) 4,400(2t) 5/8˝ 5.79 0.98 0.94 3.07 2.44 0.79 1.06 2.09 (Formerly112030A5112030AN) 6,600(3t) 3/4˝ 7.01 1.30 1.18 4.06 2.76 0.98 1.34 4.41 (Formerly112050A5112050AN) 11,000(5t) 7/8˝- 1˝ 8.27 1.57 1.61 5.04 3.15 1.26 1.69 7.58 112 Series / Sliding Choker Hook This sliding Choker Hook is used to build sliding choker slings which utilize wire rope. Latch is not included, see 1DS5 Series on page 20 for available latches. Optional latch
11 e b d h a Alloy CodeG8/GradeSteel80 WLL (lb) ChainSize e (inch) h (inch) b (inch) a (inch) d (inch) Weight (lbs/pc) 184007AR 4,400 9/32˝- 5/16˝ 2.13 3.78 2.13 1.18 0.39 0.88 184010AR 6,900 3/8˝ 2.76 4.88 2.95 1.69 0.49 1.85 184013AR 11,600 1/2˝ 3.39 6.06 3.66 2.05 0.63 3.57 184016AR 17,600 5/8˝ 3.98 7.05 4.25 2.52 0.79 5.19 184020AR 27,500 3/4˝ 4.84 8.62 5.28 3.54 0.94 10.58 184 EN Series / Clevis Grab Hook This standard shortening hook ensures optimal interaction between chain and hook thanks to the special design of the chain contact. Even when shortened, the load capacity is not reduced and the product is suitable for retrofitting. The clevis system makes it possible to link the chain to the hook quickly and easily, without the need for an additional connecting element. e b d h a Alloy CodeG8/GradeSteel80 WLL (lb) ChainSize e (inch) h (inch) b (inch) a (inch) d (inch) Weight (lbs/pc) 184L07AR 4,400 9/32˝- 5/16˝ 2.13 3.78 2.13 1.18 0.39 0.88 184L10AR 6,900 3/8˝ 2.76 4.88 2.95 1.69 0.49 1.85 184L13AR 11,600 1/2˝ 3.39 6.06 3.66 2.05 0.63 3.57 184L16AR 17,600 5/8˝ 3.98 7.05 4.25 2.52 0.79 5.19 184L20AR 27,500 3/4˝ 4.84 8.62 5.28 3.54 0.94 10.58 184 LP Series / Clevis Grab Hook w/Safety Catch
The
This standard shortening hook ensures optimal interaction between chain and hook thanks to the special design of the chain contact, providing extra protection from accidental chain release. Even when shortened, the load capacity is not reduced and the product is suitable for retrofitting. The clevis system makes it possible to link the chain to the hook quickly and easily, without the need for an additional connecting element. safety catch mechanism helps prevent the accidental unhooking of the chain during slack conditions.
12 G8/Grade 80 e g dba d1hg1 121 EN Series / Shank Hook This hook, with a threadable shank allows the hook to be used in a variety of applications. It has a reinforced spring and thick plate safety latch. Alloy G8/GradeSteel80 Carbon G4/GradeSteel40 Code WLL (lb) (metric ton) Code WLL (lb) (metric ton) ChainSize e (inch) h (inch) a (inch) b (inch) d (inch) d1 (inch) g (inch) g1 (inch) Weight (lbs/pc) 121010EV 2,750(1.25t) (Formerly121007DV121007DS) 1,760(0.8t) 7/32˝ 2.32 0.83 0.59 3.03 0.59 1.93 0.94 0.79 0.77 121015EV 3,500(1.6t) 121010DV 2,200(1t) 9/32˝ 2.64 0.91 0.71 3.23 0.67 2.24 1.02 0.87 1.10 121020EV 5,500(2.5t) 121015DV 3,500(1.6t) 5/16˝ 2.87 1.06 0.91 3.70 0.75 2.52 1.06 0.91 1.72 (Formerly121030EV121030ES) 7,000(3.2t) (Formerly121020DV121020DS) 4,400(2t) 3/8˝ 3.23 1.22 0.94 4.17 0.91 2.72 1.26 1.06 2.43 (Formerly121045EV121045ES) 11,900(5.4t) (Formerly121030DV121030DS) 7,000(3.2t) 1/2˝ 3.98 1.46 1.34 5.20 1.14 3.19 1.57 1.38 4.52 (Formerly121070EV121070ES) 17,600(8t) (Formerly121050DV121050DS) 11,000(5t) 5/8˝ 4.96 1.93 1.46 6.50 1.42 3.62 2.01 1.69 8.60 (Formerly121110EV121110ES) 25,300(11.5t) (Formerly121075DV121075DS) 16,500(7.5t) 3/4˝ 6.18 2.36 1.81 7.80 1.69 3.98 2.28 2.08 15.43 (Formerly121150EV121150ES) 35,200(16t) (Formerly121100DV121100DS) 22,000(10t) 7/8˝ 6.57 2.64 2.24 8.74 1.89 4.41 2.60 2.28 21.27 (Formerly121200EV121200ES) 48,500(22t) (Formerly121150DV121150DS) 33,000(15t) 1˝ 8.27 3.15 2.56 11.14 2.32 5.31 3.43 3.07 40.79 (Formerly121300EV121300ES) 69,400(30t) 1-1/4˝ 9.84 3.70 3.15 13.35 3.35 9.61 3.82 3.43 82.67
13 g1 b e a1 b1 a h w Code Size WLL (lb) (metric ton) e (inch) b (inch) b1 (inch) a (inch) a1 (inch) h (inch) g1 (inch) w (inch) Weight (lbs/pc) (Formerly70006100BH-1) U201 2,200(1t) 2.95 4.13 3.90 0.83 0.98 0.87 0.91 0.16 1.30 (Formerly70006200BH-2) U202 4,400(2t) 3.39 4.84 4.29 0.91 1.18 1.14 1.06 0.16 2.27 (Formerly70006300BH-3) U203 6,600(3t) 3.98 5.70 5.24 1.14 1.38 1.18 1.22 0.24 4.23 (Formerly70006400BH-4) U204 8,800(4t) 4.21 5.98 5.59 1.18 1.38 1.26 1.22 0.24 4.61 (Formerly70006500BH-6) U206 13,200(6t) 5.00 8.07 7.28 1.40 1.57 1.77 1.57 0.31 8.31 (Formerly70006600BH-8) U208 17,600(8t) 5.47 8.50 8.07 1.57 1.97 1.83 1.57 0.31 11.75 U Series / Weld-on Bucket Hook This high-strength hook is particularly well suited for welding onto an excavator bucket, spreader beams, etc. Its outstanding features include a die-forged, tempered safety latch, making it extra sturdy. As the safety latch locks into the tip of the hook, it provides excellent protection against lateral shifting. g1 e a1 b1 a b h w Code Size WLL (lb) e (inch) b (inch) b1 (inch) a (inch) a1 (inch) h (inch) g1 (inch) w (inch) Weight (lbs/pc) (Formerly70015100BH-C10) C210 22,000(10t) 6.70 10.31 6.30 1.73 2.56 2.68 1.93 0.31 16.36 (Formerly70005900BH-C18) C218 39,600(18t) 7.32 11.42 7.01 2.13 3.15 2.95 1.93 0.39 24.10 C Series / Weld-on Bucket Hook This C weld-on hook is designed to be used with excavating equipment bucket attachments. As an anchor point for a sling, it can be used with various chain and wire rope sling assemblies. Its unique design makes it possible to invert the bucket while lifting without the sling escaping.
14 G8/Grade 80 b w dae c 122/123 Series / Screw Pin & Safety Bolt Shackles Screw Pin 122 Series Safety Bolt 123 Series Code Code WLL (lb) (metric ton) ChainSize e (inch) a (inch) b (inch) d (inch) c (inch) w (inch) ScrewWeightPin (lbs/pc) SafetyWeightBolt (lbs/pc) (Formerly222010SP122010SP) (Formerly223010SB123010SB) 2,200(1t) 3/8˝ 1.44 0.39 0.67 0.43 0.91 1.02 0.29 0.33 (Formerly222015SP122015SP) (Formerly223015SB123015SB) 3,300(1.5t) 7/16˝ 1.69 0.43 0.73 0.47 1.02 1.14 0.46 0.51 (Formerly222020SP122020SP) (Formerly223020SB123020SB) 4,400(2t) 1/2˝ 2.01 0.53 0.87 0.63 1.34 1.26 0.75 0.77 122032SP 123032SB (3.257,100t) 5/8˝ 2.52 0.63 1.06 0.75 1.57 1.69 1.40 1.61 122047SP 123047SB 10,400(4.75t) 3/4˝ 2.99 0.75 1.22 0.87 1.85 2.01 2.20 2.43 122065SP 123065SB 14,300(6.5t) 7/8˝ 3.27 0.87 1.42 0.98 2.09 2.28 3.48 3.75 122085SP 123085SB 18,700(8.5t) 1˝ 3.74 0.98 1.69 1.10 2.36 2.68 4.89 5.34 122095SP 123095SB 20,900(9.5t) 1-1/8˝ 4.25 1.10 1.85 1.26 2.64 2.95 7.28 8.07 122120SP 123120SB 26,400(12t) 1-1/4˝ 4.53 1.26 2.01 1.38 2.91 3.27 9.57 11.07 122135SP 123135SB 29,700(13.5t) 1-3/8˝ 5.24 1.38 2.24 1.50 3.15 3.62 13.49 14.55 122170SP 123170SB 37,400(17t) 1-1/2˝ 5.75 1.50 2.36 1.65 3.50 3.90 16.98 19.40 122250SP 123250SB 55,100(25t) 1-3/4˝ 7.01 1.77 2.91 1.97 4.09 4.96 28.66 33.07
15 U / Unilock Connecting Link The connecting link is easy and quick to assemble by a qualified person thanks to the hexagon screw and nut. The connecting link is manufactured according to EN 1677 1, and is heat-resistant up to 212° F. Always ensure that the nut is not overtightened and that the screw is able to rotate. The special screw, the hexagonal nut and washers are available as a spare parts set. As the screw is a special screw, it must always be replaced by an original part. Code WLL (lb) e (inch) b (inch) d (inch) s (inch) a (inch) M (inch) Weight (lbs/pc) U 5/6 2,460 1.30 0.83 0.35 0.43 0.67 0.28 0.17 U 7 3,300 1.93 1.10 0.51 0.63 0.94 0.35 0.49 U 8 4,400 1.89 1.10 0.51 0.63 094 0.39 0.49 U 10 6,900 2.36 1.38 0.63 0.79 1.10 0.47 0.90 U 13 11,600 2.83 1.54 0.71 0.94 1.34 0.63 1.43 U 16 17,600 3.15 1.85 0.91 1.26 1.73 0.79 2.95 U 19/20 27,500 3.78 2.20 1.02 1.42 2.05 0.94 4.48 U 26 46,700 4.76 3.03 1.42 1.93 2.91 1.30 10.36 DF / Swivel This swivel is an excellent choice if you are looking for a special accessory that may be rotated under load and withstands an operating temperature of up to 266° F. All DF Swivels are available special order only. Code WLL (lb) e (inch) d (inch) d1 (inch) d2 (inch) Weight (lbs/pc) DF 5/6 1) 2,,460 1.73 0.87 0.47 0.28 0.22 DF 7/8 1) 4,400 2.36 1.06 0.63 0.31 0.44 DF 10 1) 6,900 2.91 1.26 0.79 0.39 0.66 DF 13 1) 11,600 3.62 1.57 0.98 0.51 1.32 1) Available by Special Order Only e s d b d1 a e d d2 d1
w/hook
16 G8/Grade 80 KVS / Clevis Connector This clevis connector is designed for the shortening of chain slings and forming of slings that must not tighten and can be mounted without the need for special tools. The shortening claw has a safety mechanism to prevent the accidental unhooking of the load. The clevis system makes this product easy and quick to assemble. The coupling pin and the retaining pin are available as a KBSW spare parts set. Code WLL (lb) e (inch) b (inch) d (inch) Weight (lbs/pc) KVS 6 2,100 1.77 1.42 0.29 0.60 KVS 7 3,500 2.28 1.73 0.35 1.10 KVS 8 4,500 2.28 1.73 0.39 1.10 KVS 10 7,100 2.76 2.17 0.49 1.76 KVS 13 12,000 3.54 2.76 0.63 3.37 KSS / Clevis Turnbuckle
The
Code WLL (lb) CapacityLashingLC (kN) TensionRange (inch) L min. (inch) L max. (inch) d1 (inch) Weight (lbs/pc) KSS 8 4,400 1.57 4.72 13.00 17.72 0.39 4.43 KSS 10 6,900 2.48 8.86 18.11 26.97 0.47 9.35 KSS 13 11,600 3.94 10.43 20.47 30.91 0.63 14.44 e b d L d1
The KSS Clevis Turnbuckle has a particularly robust design, with clevis couplings that are die-forged and tempered on both sides. It is suitable for straight pull only and may be assembled easily and quickly thanks to its clevis structure, without the need for special tools. optional safety chain available to prevent turnbuckle movement. coupling pin and the retaining pin available as a KBS-KSS set.
An
spare parts
are
17 SM / S-Hook This S-hook withstands temperatures of up to 572°F. It is manufactured according to EN 1677 1 and classified as a grade 8 special accessory. Prior to each use, please determine whether the hook may be used without a safety latch. Always observe the load capacities – they do not correspond to grade 10! A full operating manual provides details on usage and application. It is suitable for straight pull only and the tip must not be placed under load. An added benefit: Customised designs (also with a safety catch) are available upon request! Code WLL (lb) e (inch) g (inch) d (inch) Weight (lbs/pc) SM 5 1,760 7.09 1.65 0.63 1.32 SM 7/8 4,400 8.66 2.09 0.91 3.31 SM 10 6,900 11.02 2.28 1.22 7.50 SM 13 11,600 15.75 3.54 1.57 18.52 SM 16 17,600 19.69 4.72 1.97 35.27 SM 19 24,600 21.66 5.12 2.36 57.32 SSM / S-Hook S-hook with safety latch. This S-hook withstands temperatures of up to 572°F. It is manufactured according to EN 1677 1 and classified as a grade 8 special accessory. Prior to each use, please determine whether the hook may be used without a safety latch. Always observe the load capacities – they do not correspond to grade 10! A full operating manual provides details on usage and application. It is suitable for straight pull only and the tip must not be placed under load. An added benefit: Customised designs (also with a safety catch) are available upon request! Code WLL (lb) e (inch) g (inch) g1 (inch) d (inch) Weight (lbs/pc) SSM 5 1,760 7.09 1.22 1.65 0.63 1.94 SM 7/8 4,400 8.66 1.69 2.09 0.91 3.53 SSM 10 6,900 11.02 2.01 2.28 1.22 9.04 SSM 13 11,600 15.75 2.99 3.54 1.57 18.74 e g d 1.4 x g e g1 gd
18 G8/Grade 80 de BA / Bale Hook The bale hook is a special accessory suitable for welded or Connex systems. It is ideal for lifting and transporting bales and structural steel wire meshes. Prior to each use, please verify whether hook may be used without a safety catch. This hook is suitable for straight pull only and that the load must not be placed on the tip of the hook. Customised designs are available upon request! Code WLL (lb) e (inch) d1 (inch) g (inch) a (inch) d2 (inch) Weight (lbs/pc) BA 5/6 2,460 6.30 0.63 1.57 0.94 0.28 0.79 BA 7/8 4,400 7.87 0.75 1.97 1.18 0.39 1.59 BA 10 6,900 10.24 1.06 2.56 1.54 0.51 3.92 FA / Barrel Hook Please note that an inclination angle of 60° is the maximum value for this special accessory. The hook is perfect for lifting and transporting barrels. To do this, two hooks are attached to chain, which contracts under load. Code WLL (lb) e (inch) d (inch) d1 (inch) b (inch) Weight (lbs/pc) FA 5/6 1,100 3.54 1.57 0.67 2.76 1.76 HZ / High-Tensile Lifting Tong The tips of these high-tensile lifting tongs are reinforced, making the lifting of short steel bars easier than ever. Always observe the load capacities - they do not correspond to Grade 80 and Grade 100! Customised designs are available upon request, making these tongs a truly superior choice. Code WLL (lb) Range (inch) e (inch) d (inch) Weight (lbs/pc) Required Chain Sling HZ 0.125 275 3.94 - 7.87 12.20 0.59 5.36 6 / G100 / DOC / 13˝ HZ 0.25 550 5.12 - 11.81 18.35 0.79 10.52 6 / G100 / DOC / 17˝ HZ 0.5 1,100 6.30 - 15.75 24.76 1.10 26.46 7 / G100 / DOC / 23˝ HZ 1 2,200 8.46 - 19.69 31.81 1.18 52.91 8 / G100 / DOC / 29˝ HZ 2 4,400 9.84 - 23.62 37.76 1.18 90.39 8 / G100 / DOC / 33˝ d1d e b d2e d1 ga
101150E5, 101100DS, 167150ES, 167100ES, 121150EV, 121100DV (Formerly2DS0D81DS0D8)
101045E5, 101030DS, 167045ES, 167030DS, 121045EV, 121030DV (Formerly2DS0D51DS0D5)
19 VLHW / Trigger Set for HSB/HKSB Code For accessory part VLHW 5/6 G10 (Formerly VLH 50/60 Grade 100) HSB 5/6, HKSB 5/6 VLHW 7/8 G10 (Formerly VLH 70/80 Grade 100) HSB 7/8, HKSB 7/8 VLHW 10 G10 (Formerly VLH 100 Grade 100) HSB 10, HKSB 10 VLHW 13 G10 (Formerly VLH 130 Grade 100) HSB 13, HKSB 13 KBSW / Clevis Load Pin for HKSB Code For accessory part KBSW 5/6 (Formerly PIN50/60) HKSB 5/6, KVS 6 KBSW 7/8 (Formerly PIN70) HKSB 7/8, KVS 7, KVS 8 KBSW 10 (Formerly PIN100) HKSB 10, KVS 10 Code For accessory part KBSW 13 (Formerly PIN130) HKSB 13, KVS 13 KBSW 16 (Formerly PIN160) HKSB 16 Code For accessory part (Formerly2DS0D11DS0D1) 201010E5, 201007DS, 167010ES, 167007DS, 121010EV, 121007DV (Formerly2DS0D21DS0D2) 201015E5, 201010DS, 167015ES, 167010DS, 121015EV, 121010DV (Formerly2DS0D31DS0D3)
101070E5, 101050DS, 167070ES, 167050DS, 121070EV, 121050DV (Formerly2DS0D61DS0D6)
101110E5, 101075DS, 167110ES, 167075DS, 121110EV, 121075DV (Formerly2DS0D71DS0D7)
121300EV 1DS EN Series / Safety Latch Sets for Eye Sling/Swivel/Shank Hooks Code For accessory part VLHW 16 G10 (Formerly VLH 160 Grade 100) HSB 16, HKSB 16 VLHW 19/20/22/26 G10 (Formerly VLH 190/200/220/260 Grade 100) HSB 19/20
101220E5, 101150DS, 167200ES, 121200EV, 121150DV (Formerly2DS0D91DS0D9)
101020E5, 101015DS, 101030E5, 101020DS, 167020ES, 167015DS, 167030ES, 167020DS, 121020EV, 121015DV, 121030EV, 121020DV, (Formerly2DS0D41DS0D4)
20 G8/Grade 80 Code For accessory part (Formerly202007KR102007KR) 105107AR (Formerly202010KR102010KR) 105110AR Code For accessory part 281007KR 2810078R 281010KR 2810108R 181KR Series / Bolt + Safety Bush for Connecting Link Code For accessory part (Formerly202013KR102013KR) 105113AR (Formerly202016KR102016KR) 105116AR Code For accessory part 2DS0D2 112015E5 2DS051 112020A5 1DS5 Series / Safety Latch for Choker Hook Code For accessory part 281013KR 1810138R 281016KR 1810168R Code For accessory part 2DS052 112030A5 2DS053 112050A5 Code For accessory part (Formerly2SP207CZ1SP107CZ) 179207AR (Formerly2SP210CZ1SP110CZ) 179210AR 1SP EN Series / Safety Latch Set for Clevis Sling Hook Code For accessory part (Formerly2SP213CZ1SP107CZ) 179213AR (Formerly2SP216CZ1SP107CZ) 179216AR 102KR Series/ Trigger Set for Swivel Safety Hook
21 Code For accessory part (Formerly2PE107AN1PE107AN) 179207AR, 184007AR, 184L07A (Formerly2PE110AN1PE110AN) 179210AR, 184010AR, 184L10AR (Formerly2PE113AN1PE113AN) 179213AR, 184013AR, 184L13AR (Formerly2PE116AN1PE116AN) 179216AR, 184016AR, 184L16AR (Formerly2PE120AN1PE120AN) 184020AR, 184L20AR 1PE Series / Load Pin for Clevis Sling/Grab Hooks Code For accessory part (Formerly2PEL07AZ1PEL07AZ) 184007AR, 184L07A (Formerly2PEL10AZ1PEL10AZ) 184010AR, 184L10AR (Formerly2PEL13AZ1PEL13AZ) 184013AR, 184L13AR (Formerly2PEL16AZ1PEL07AZ) 184016AR, 184L16AR (Formerly2PEL20AZ1PEL07AZ) 184020AR, 184L20AR 1PELP Series / Safety Catch for Clevis Grab Hook Type U Code For accessory part (Formerly70006050SPU201) 70006100 (Formerly70006250SPU202) 70006200 (Formerly70006350SPU203) 70006300, 70006400 (Formerly70006550SPU206) 70006500, 70006600 RU/RC / Safety Latch for Weld-on Bucket Hook Type C Code For accessory part (Formerly70005850SPU201) 70015100, 70005900 For Type U For Type C
Changes to the condition as delivered
The table on page 5 lists the load reduction values in case of extreme temperatures. These values apply until the chain and/or the components have returned to room temperature. pewag winner pro lifting equipment must not be used outside the indicated temperature range! If this has been the case, the chains must be removed from service.
Temperature effects
Exposure to acids, caustic solutions or chemicals
Responsibility is key If KWB G80/ELD accessories are used correctly and by qualified persons, they have a long lifespan and provide the highest possible safety standards. Material and personal damage can be avoided by reading this user information carefully and handling all lifting processes in a responsible, provident manner.
Modifying the original condition of the lifting accessories by bending, grinding, removal of parts, welding, drilling, stamping etc. means exposing yourself and others to unnecessary danger. In such a case, safety can no longer be guaranteed and usage becomes dangerous. Such potentially hazardous modifications include heating the SA Super Alloy G80 lifting chain to a temperature of more than 750°F and/or removing safety parts such as safety pins, sleeves, catches etc. Do not apply any surface coatings to the pewag winner pro chain system, i.e. do not subject products to hot galvanizing or electrogalvanizing.
Dipping or removing a coating with chemicals are potentially dangerous processes that may give rise to hazards. We urgently recommend customers to check with the pewag technical team first.
KWB G80/ELD accessories may only be assembled by qualified persons using exclusively original parts contained in the scope of delivery, i.e. bolts, safety pins, etc. As SA Super Alloy G80 chains and KWB G80/ELD components have only limited compatibility with chains and components of other suppliers, each individual case where KWB G80/ELD parts are combined with components from other suppliers and/or parts made from other grades must be assessed by a qualified person. Please note that pewag accepts no liability for damage resulting from such combinations. Please ensure that the load capacity is based on the weakest link in the assembly during every application. Labeling and/or color-coding help prevent situations where the load capacity is misjudged – for pewag, this is a key safety factor!
To ensure safe identification, SA Super Alloy G80 lifting chains must be labelled with a purpose built load capacity tag. This tag may only be used if the load capacity of the chain corresponds to the tables on page 5. In situations where the load capacities are different due to combinations with products of other suppliers, this must be highlighted with a different tag (for instance round-shaped).
General information KWB G80/ELD chain systems stand out for their versatility and flexible application modes when it comes to lifting loads. Prior to use, a competent person must determine whether the equipment is suitable for the intended application. If in doubt, please consult pewag directly. All information on the area of application is based on EN 818-6. All information on the assembly of chain slings and their load capacity refers without exception to the standard method of rating (Uniform Load) with the angle ranges 90 °-45° and 45-30 ° There is also an alternative method in existence for rating the product load capacity, for which the specific application scenario of the chain and all operating conditions must be known. In such a case, please contact the pewag Technical Service team, as the information contained in the catalogues does not apply to such processes.
General information and safety-specific information on usage, storage, inspection and maintenance of pewag lifting equipment.
G8/Grade 80 User Information
KWB G80/ELD lifting accessories must not be used in acids or caustic solutions or be exposed to their vapours. Please be aware of this requirement at all times as certain production processes release acids and/or vapours! If the use of KWB G80/ELD lifting accessories with highly concentrated chemicals in combination with high temperatures cannot be avoided, please make sure to obtain the express approval of such usage by a pewag expert.
22 G8/Grade 80
KWB G80/ELD chain systems may only be adjusted, inspected and serviced by qualified personnel.
Assembly of chain slings
Restrictions of use For hazardous or dangerous conditions, please refer to the table on page 5.
• Has the inspection certificate or certificate of conformity been supplied?
• Wear as determined by the mean value of two measurements of diameters d1 and d 2 carried out at a right angle as shown (fig. 1).
• Breakage of a component
The chain must be replaced when any of the following conditions apply:
23
All inspections and their results must be recorded and these records be kept throughout the service life of the chain slings.
• Has the operating manual outlining the correct use of the chain sling been supplied and read and understood by all personnel? Please check the lifting accessories for visible signs of damage or wear prior to each use. In case of any doubt or damage, do not use the chain slings and have them inspected by a competent Inspectionsperson.byacompetent person must be performed in accordance with national legislation, but at least once every 12 months. If the chain sling is frequently used at its full load capacity, more frequent inspections are required! Please note that the chain sling must also be inspected after unusual events, for instance uncontrolled exposure to heat, overloading or collision.
1
Clean storage pewag lifting chains must always be stored in a clean and dried condition and protected against corrosion, i.e. slightly lubricated
• Illegible or missing marking of the chain sling (i.e. information on identification data and/or load capacity) fig.
The working load limits in this catalog have been determined on the basis that the product is not being used in hazardous conditions. Hazardous conditions are present when lifting accessories are used offshore or for the lifting of persons or potentially dangerous goods such as liquid metal, corrosive or caustic substances or nuclear material. If lifting accessories is to be used for such purposes, the extent of the risk is to be assessed by an expert, the load capacity must be adjusted accordingly and incorrect usage in hazardous conditions must be avoided at all cost. As a rule, usage in hazardous conditions should be avoided.
• Deformation of suspension or sling parts or the chain itself • Elongation of the chain resulting in t >1.05 tn
• Cracks and cross-cracks that are visible to the naked eye.
Prevention is better than cure! Before using any lifting accessory, several inspections must be performed:
Please note that all maintenance activities of pewag lifting accessories must be handled by qualified persons! Only pewag winner pro spare parts may be used to minimise the risk of improper use.
Precise documentation
• Do the markings and load capacities stated on the chain sling correspond to the information given on the inspection certificate or certificate of conformity?
We recommend subjecting the chain sling to a load capacity test with 2 times the load capacity every two years, followed by a visual inspection, or another type of crack test.
dm = d 1 + d 2 < 0.9 dn 2
Precise records of this sort constitute the best basis for effective maintenance.
Visual inspection criteria
If at least once of the criteria listed below manifests itself during the visual inspection, all parts must be removed from service.
• Have all the particularities of the chain sling been entered into a register of lifting equipment, if required?
• Visible damage such as cuts, notches, grooves, surface cracks, discolouration due to excessive heat exposure, signs of subsequent welding, bent or twisted links or other flaws.
• Missing or non-functional safety device as well as signs of widening or twisting of hooks, i.e. noticeable enlargement of the opening or other forms of deformation. The critical point is reached when the enlargement of the opening exceeds 10% of the nominal value. If the safety catch is open, as this indicates that the hook is overloaded.
Hazardous conditions
Correct maintenance
• Does the lifting chain correspond to the order?
The maximum load capacity of pewag winner pro chain slings assumes that the individual chain legs are pulled straight under load, i.e. that they do not run over edges. However, if edgeloading is unavoidable, load protection (packing) should be used to avoid damage (see illustration):
tag. Preferably, all angles
Maximum approved
Vibrations
To ensure selected in such a way that the of inclination of within the data given capacity of inclination be the same. Avoid angles of inclination greater than 75° of the high risk of load instability. of
change (based on the nominal dimension): Designation Dimensions Admissible deviation Chain dm -10% t +5% Links d -10% t +10% Hooks* e +5% d2 and h -10% g +10% a -10% 181 EN ConnectingSeriesLink Halves loose No changing admissible e +5% c -10% 122/123 Series Shackle Bolt loose No changing admissible e +5% d, d1, d2 and M -10% Clevis ConnectingBolts Link Bolts d -10% HSB, HKSB, 105 EN Series d2 -10% h -10% opening of hook 2x s max. Correct use of chain slings
because
The Trade Association Metall Nord Süd recommends reducing stress at WLL by using a larger nominal thickness/size in such a case. dimensional
should
inclination below 30°! *101 Series, 167 Series, 179 EN Series, 112 Series, 184 EN Series, 184 EN Series, 121 EN Series
Impact-/shock-loading
24 G8/Grade 80
Edge-loading – know your limits
If they are used correctly, pewag winner pro lifting chains and accessories withstand high load cycles. pewag products come with a standard rating of 20,000 load cycles. However, in case of high dynamic loads there is a risk of damage to the chain or chain components.
For the load capacities of SA Super Alloy G80 lifting chain to apply, it is assumed that the individual chain strands are not subjected to impact - or shock-loading. In cases of possible impact/shock, the load factors on page 5 apply.
For smaller diameters, the load capacity of the chains must be reduced by 50%.
angles
all chain strands (legs) lie
on the load
Never use chain slings with the angle
Classification of impacts
• Medium impact may result from the chain slipping while adjusting itself to the shape of the load
If chains are guided over edges without proper protection, their load capacity is significantly reduced and safe usage can no longer be guaranteed. See the table on page 5 for the corresponding load factors. Where chain has to be looped around beams or other round-shaped loads, the diameter should be at least twice or 3 times the chain pitch.
• Strong impact results for instance from the load falling into the unloaded chain
safe handling, the slinging points and chain sling types must be
• Slight impact may result from accelerated lifting or lowering operations
Detailed original operating manuals for individual products are available for download at pewagchain.com. Our manuals are subject to a continuous improvement process to ensure that they are always up to date. For this reason, always refer to the latest version of a manual.
• For three- and four-stranded lifting chains, it must be ensured that the corresponding plan angles are within 15° of each other Be Careful! If not all of these parameters are complied with, the load cannot be considered symmetrical and the classification of the lifting operation must be left to an expert. In case of doubt, only one chain strand (leg) should be considered as load-bearing. For the corresponding load capacity values, please refer to the load capacity table on page 5. Wrongful use defeats the purpose SA Super Alloy G80 lifting chains offer perfect quality standards if they are used according to their intended purpose. In cases where not all individual legs are used simultaneously or where several lifting chains are used at the same time, different load capacities apply as outlined in the tables on page 5. In case of doubt regarding the intended purpose, the load capacity as indicated on the tag must be amended in accordance with the following
• Before using several chain slings at the same time, make sure that the crane hook is big enough for all the master rings. Make sure that the master rings cannot fall out of the hook during lifting. Angles of inclination of more than 45° must be avoided. Use only chain slings of the same nominal thickness and grade at the same time.
Thetable:main part of the load is carried by just one leg The main part of the load is carried by two legs Type of sling chain Number strandsindividualofused Use factor in relation to the load capacity given on the tag leg Triple and Quad leg and Quad leg Double leg
3 or 4 1.5
25
1 1/2
2 2/3 Triple
• The angles of inclination of all chain strands are not greater than 75° and are very similar (i.e. only differ by a maximum of 15°)
•
Additional detailed information Never tip-load the hook!
Symmetrical loading For the load capacities of pewag winner lifting chains to apply, it is assumed that the individual chain strands are placed under load
Double
Whensymmetrically.theloadislifted, this results in equal angles of inclination and the individual strands are symmetrical to each other. The load may be considered symmetrical when all of the following conditions apply:
1 1/3 2 x Single leg 2 1.4 2 x
Precautions• Hang any individual strands (leg) that you are not using back into the master link to prevent hazards caused by freely swinging chains or unintended hooking.
•
• The load is less than 80% of the indicated load capacity
26 G8/Grade 80 Identification and Testing pewag lifting chains and fittings are marked with a batch identification number and the manufacturer’s identification marking: • “120” or “12” to indicate pewag Grade 120 Alloy • “100” or “10” to indicate pewag Grade 100 Alloy • “8” to indicate pewag Grade 80 Alloy • “6” to indicate pewag Grade 63 Stainless All Alloy chains are 100% tested to 2.5 times the working load values and are furnished with a test certificate to this effect, this exceeds US requirements. Every chain sling manufactured by pewag is supplied with a test certificate and steel sling warning tag, as shown below. Sling WARNING tag BackFront(s)
27 pewag Industrial Products Terms and Conditions • TERMS: Net 30 days - Credit must be established with pewag Inc. All other - cash in advance. • FREIGHT POLICY - USA & Canada pewag Inc. shipments, including Terrier Lifting Clamps, over 1,500 lbs. or $4,000.00 within the continental United States or Provincial Canada are prepaid. Carrier at the discretion of pewag. Shipments under 1,500 lbs. or $4,000.00 will be prepaid and added to the invoice. Minimum order of $25.00 For all shipments to Canada, customer will be responsible for duties and taxes. • PRICES: All prices are shown in US Dollars, order will be accepted subject to prevailing prices at time of order. Prices are subject to change without notice. • RETURN GOODS: pewag Inc./Terrier Lifting Clamps: Please note that we will accept returns only after a return merchandise authorization has been obtained. Items must be in new condition, unused in original packaging, with manuals and certifications. NO merchandise will be accepted without prior written authorization. Items must be returned to pewag within 120 days from the day shippedNO returns accepted after 120 days. All returns are subject to a 25% (35% if manuals and certifications are not returned) restocking/handling charge, which will be deducted from the amount of the credit memo. Returned shipments must be prepaid. Collect or unauthorized shipments will be refused. • CHAIN SLINGS AND SPECIALTY/CUSTOM ITEMS: Specialty items, cut chain, and chain slings are custom items and are NONRETURNABLE, NONCANCELLABLE, and NONREFUNDABLE. • FOR ALL OTHER PEWAG TERMS AND CONDITIONS OF SALE: https://www.pewagchain.com/footer/service/terms-and-conditions/ Disclaimer for Printed Literature: The information contained in our catalog is to be used only as a guide to assist with product selection. pewag Inc. makes no representation or warranty as to the completeness or accuracy of the information contained in our catalog. The products and specifications set forth in our catalog are subject to change without notice and pewag Inc. disclaims any and all liability for such changes. The information contained in our catalog is provided without warranties of any kind, either express or implied, and pewag Inc. disclaims any and all liability for typographical, printing, or production errors or changes affecting the products and/or the specifications contained in our catalog. It is the responsibility of the customer to thoroughly analyze all aspects of the customers’ proposed application for the products. Due to the diversity of possible applications of pewag Inc. products, the customer is solely responsible for making the final selection of the product(s) to be used and to assure that all performance, safety and warning requirements of the application are satisfied.
G80CAT/09/2022 pewag, Inc pewagchain.comsales@pewagchain.com630-566-1394
