pewag G8/Grade 80 Catalog

pewag G8/Grade 80 Chains and Components

G8/Grade 80

History

At the core of chain innovation since 1479 pewag is one of the oldest chain manufacturers in the world and the company’s history goes back over 535 years when the first production facility was established in the town of Brückl, Austria in 1479. With over 535 years of engineering and manufacturing know-how, pewag has continued its research and development to provide the highest-quality innovative chain products to the market.

The pewag brand is well known for premium-quality chain products around the world and is well established as a global market leader. Today, pewag is the technological innovator in the high quality chain business. Stringent demands are placed on all employees to ensure high standards of quality.

Timetable of important events 1479

First documented references of a forging plant in Brückl

1787

Founding of a chain forge in Kapfenberg

1803

Founding of a chain forge in Graz

1836

pewag products

Establishment of an iron casting plant in Brückl

The pewag group has a substantial and diverse spectrum of products and services.

• Industrial Lifting Chains & Components • Traction Chains

(cars, trucks, special purpose vehicles)

• Tire Protection Chains (mining vehicles) • Conveyor and Hoist Chains & Components • Security Chains

1912 1923

Merger of plants in Graz and Kapfenberg Creation of the name“pewag”

Production of the first Snow Chain worldwide

1947

Production of the first Tire Protection Chain

1975

Contact pewag, Inc 600 W. Crossroads Parkway Bolingbrook, IL 60440 P: 630.566.1394 F: 630.759.0788 sales@pewagchain.com pewagchain.com 2

Established pewag Inc. the North American Distribution Company

2013 2014

pewag opens first chain production plant outside Europe in Pueblo, CO pewag acquires Terrier Lifting Clamps

Creation of pewag Mexico

2015

pewag is the first producer of Friction Welded Chains

G8/Grade 80 Contents Features and Benefits ................................................................................................................. 4 Lifting Chain SA Super Alloy Chain / G8/Grade 80 Lifting Chain ................................................................. 5

Lifting Accessories HSB / Eye Safety Hook ............................................................................................................. 6 HKSB / Clevis Safety Hook ....................................................................................................... 6 101 EN Series / Large Eye Sling Hook ..................................................................................... 7 167 EN Series / Swivel Hook .................................................................................................... 8 105 EN Series / Swivel Safety Hook ......................................................................................... 9 179 EN Series / Clevis Sling Hook ............................................................................................ 9 181 EN Series / Connecting Link ............................................................................................ 10 112 Series / Sliding Choker Hook ........................................................................................... 10 184 EN Series / Clevis Grab Hook .......................................................................................... 11 184 LP Series / Clevis Grab Hook w/Safety Catch ................................................................. 11 121 EN Series / Shank Hook ................................................................................................... 12 U Series / Weld-On Bucket Hook .......................................................................................... 13 C Series / Weld-On Bucket Hook .......................................................................................... 13 122/123 Series / Shackle ....................................................................................................... 14 U / Unilock Connecting Link ................................................................................................... 15 DF / Swivel .............................................................................................................................. 15 KVS / Clevis Connector ........................................................................................................... 16 KSS / Clevis Turnbuckle .......................................................................................................... 16 SM / S-Hook ............................................................................................................................ 17 SSM / S-Hook w/Safety Latch ................................................................................................ 17 BA / Bale Hook ........................................................................................................................ 18 FA Barrel Hook ........................................................................................................................ 18 HZ High Tensile Lifting Tong ................................................................................................... 18

Spare Parts KBSW / Load Pin ....................................................................................................................

VLHW / Trigger Sett ................................................................................................................

1DS EN Series / Safety Latch Set ..........................................................................................

1SP EN Series / Safety Latch Set ...........................................................................................

102KR Series / Trigger Set ......................................................................................................

181KR Series / Bolt & Safety Bushing ....................................................................................

1DS5 Series / Sliding Choker Hook Safety Latch Set ............................................................

1PE Series / Load Pin ..............................................................................................................

1PELP Series / Safety Catch ...................................................................................................

RU/RC / Weld-On Bucket Hook / Safety Latch Set ...............................................................

19 19 19 20 20 20 20 21 21 21

User Information ..................................................................................................................... 22- 26 Terms and Conditions ........................................................................................................... 27

3

G8/Grade 80

G8/Grade 80 Features and Benefits

Econmical, Versatile, Strong Lifting chains in G80 quality – meeting your overhead lifting/tie-down needs SA Super Alloy Grade 80 lifting chain is a European chain made

by KWB, a pewag company. SA Super Alloy Grade 80 lifting chain is a versatile, hardwearing, high-strength, low-weight chain, made from heat-treated alloy steel. It is designed for high strength overhead lifting and tie-down applications. It is the most economical of the three chain grade types that are suitable for overhead lifting (grade 80, grade 100, grade 120).

SA Super Alloy Grade 80 lifting chain meets and exceeds the latest guidelines of the National Association of Chain Manufacturers (NACM), ASTM A391/A391M, and OSHA. This is in line with the higher 4-to-1 design factor required by the International Standards Organization (ISO 9001-2015).

All of our SA Super Alloy Grade 80 lifting chain is 100 percent Proof Tested and Certified. Certs are available by request.

• Produced from a high quality alloy steel • Special induction heat treatment process that maximize

strength and increase the elongation characteristics.

• SA Super Alloy Grade 80 lifting Chain has a tough durable black finish.

• SA Super Alloy Grade 80 lifting Chain is heat treated.

(A process that involves heating chain to extreme temperatures to harden the material and improve the metallurgical and tensile properties of the chain).

• All of our SA Super Alloy Grade 80 lifting chain is Proof Tested 2.5 times the working load limit (WLL).

• The minimum break strength is 4 times the working load limit (WLL).

• Links are stamped with the grade “8” every 3 feet.

4

SA Super Alloy Chain

D

Highest quality G8/Grade 80 chain.

Retains 100% of WLL at -40°F to 400°F, 90% of WLL at 400°F to 570°F, and 75% of WLL at 570° to 750° NOT for temperatures under -40°F or over 750°F

W1

W2

P

(lb)

Breaking Load

Pitch P (inch)

Inside Width min.

W1 (inch)

Outside Width max.

W2 (inch)

Drum Length

Weight

(lb)

Nominal Thickness D

7/32˝

2,100

8,400

0.236˝ (6 mm)

0.71

0.31

0.87

400

0.54

SA 7

9/32˝

3,500

14,000

0.276˝ (7 mm)

0.83

0.36

1.02

800

0.74

SA 8

5/16˝

4,500

18,000

0.315˝ (8 mm)

0.94

0.41

1.17

500

0.94

SA 10

3/8˝

7,100

28,400

0.394˝ (10 mm)

1.18

0.51

1.46

400

1.48

SA 13

1/2˝

12,000

48,000

0.512˝ (13 mm)

1.54

0.67

1.89

200

2.55

SA 16

5/8˝

18,100

72,400

0.630˝ (16 mm)

1.89

0.82

2.33

150

3.83

SA 20

3/4˝

28,300

113,200

0.787˝ (20 mm)

2.36

1.02

2.91

100

6.05

SA 22

7/8˝

34,200

136,800

0.866˝ (22 mm)

2.60

1.13

3.20

100

7.32

SA 26

1˝

47,700

190,800

1.023˝ (26 mm)

3.07

1.33

3.79

100

10.21

SA 32

1-1/4˝

72,300

289,200

1.259˝ (32 mm)

3.78

1.64

4.65

50

15.45

Chain Size

WLL

SA 6

Code

(Formerly NI 5.5) (Formerly NI7) (Formerly NI 8) (Formerly NI10) (Formerly NI13) (Formerly NI16) (Formerly NI20) (Formerly NI22) (Formerly NI26) (Formerly NI 32)

(ft)

(lbs/ft)

Load Factor for Star Alloy Chain Single Leg

Double Leg

Endless Chain Sling

Triple & Quad Leg

Single Lifting Sling

α Angle:

90°

60°

45°

30°

60°

45°

30°

-

90°- 45°

Load Factor:

1

1.7

1.4

1

2.6

2.1

1.5

1.6

1.4

Edge loading

Double Lifting Sling

Single Leg

45°- 30° 90°- 45° 45°- 30° 1

2.1

1.5

Double Leg

Asymmetrical Distribution of Load

90° 90°- 45° 45°- 30° 0.8

1.12

0.8

Load factor: Reduce WLL by one (rated) leg.

If in doubt, consider only one leg is carrying the load

R > 2x chain dia.

R > chain dia.

R < chain dia.

1.0

0.7

0.5

If chains are guided over edges without proper protection, their load capacity is reduced.

Load factor

Shock loading Load factor

Temperature range Load factor for G80 lifting chain

Light shocks 1.0

Moderate shocks

Strong shocks Not permitted

0.7

Below - 40° F

- 40° F to 400° F

400° F to 570° F

570° F to 750° F

Above 750° F

Not permitted

100% of WLL

90% of WLL

75% of WLL

Not permitted 5

G8/Grade 80 d2

HSB / Eye Safety Hook

d1

Safe by name, safe by nature – this hook closes and locks automatically, which means that it cannot open when under load.It is perfect in combination with the Connex system and also offers additional, universal connection options thanks to the flattened section on the eye. As it comes with a wider jaw opening than HS/S, it may be used much more flexibly.

g

e

a

Please note that this hook is suitable for straight pull only. The tip of the hook and the safety latch must not be placed under load and the hook should not be used in the welded system.

s max.

h b

Chain Size

WLL

e

h

a

b

d1

d2

g

s max.

Weight

(lb)

(inch)

(inch)

(inch)

(inch)

(inch)

(inch)

(inch)

(inch)

(lbs/pc)

HSB 5/6

7/32˝

2,100

4.33

0.79

0.67

2.80

0.83

0.43

0.79

0.04

1.98

HSB 7/8

9/32˝- 5/16˝

4,500

5.35

1.02

0.79

3.46

0.98

0.47

1.34

0.04

1.98

HSB 10

3/8˝

7,100

6.65

1.18

1.14

4.21

1.38

0.59

1.77

0.04

3.30

HSB 13

1/2˝

12,000

8.07

1.57

1.38

5.43

1.57

0.79

2.05

0.06

5.95

HSB 16

5/8˝

18,100

9.88

1.97

1.61

6.61

1.97

1.06

2.36

0.08

12.57

HSB 19/20

3/4˝

28,300

11.41

2.44

1.97

7.64

2.36

1.18

2.76

0.08

21.60

Code

HKSB / Clevis Safety Hook

d g

This clevis safety hook closes and locks automatically and has a significantly larger jaw opening than the HKS/S Clevis Sling Hook.

For safety reasons, it cannot be opened under load. The hook is suitable for straight pull only and that load must not be placed on the tip of the hook or the safety latch.

e

Assembly is quick and easy and does not require any special tools, but must be performed by a qualified person.

a s max.

h b

Chain Size

WLL

e

h

a

b

d

g

s max.

Weight

(lb)

(inch)

(inch)

(inch)

(inch)

(inch)

(inch)

(inch)

(lbs/pc)

HKSB 5/6

7/32˝

2,100

3.70

0.79

0.67

2.80

0.29

1.10

0.04

1.10

HKSB 7/8

9/32˝- 5/16˝

4,500

4.84

1.02

0.79

3.46

0.35

1.34

0.04

1.98

HKSB 10

3/8˝

7,100

5.67

1.18

1.14

4.21

0.49

1.77

0.04

3.53

HKSB 13

1/2˝

12,000

7.09

1.57

1.38

5.43

0.63

2.05

0.06

6.39

HKSB 16

5/8˝

18,100

8.58

1.97

1.61

6.61

0.79

2.36

0.08

12.79

Code

6

101 EN Series / Large Eye Sling Hook

d2 d1

Large eye, therefore suitable for wire ropes and webbing slings.

g g1 e

a h Alloy Steel G8/Grade 80 Code

Carbon Steel G4/Grade 40 WLL (lb)

Code

(metric ton)

b WLL (lb)

(metric ton)

Chain Size

e

h

a

b

d1

d2

g

g1

Weight

(inch)

(inch)

(inch)

(inch)

(inch)

(inch)

(inch)

(inch)

(lbs/pc)

201010 E5

2,750

201007 DS

1,760

7/32˝

3.23

0.83

0.59

3.03

0.75

0.37

0.91

0.79

0.73

201015 E5

3,520 201010 DS

2,200

9/32˝

3.66

0.91

0.71

3.23

0.98

0.43

1.02

0.87

1.01

101020 E5

5,500 101015 DS (2.5 t)

3,520

5/16˝

4.13

1.06

0.91

3.70

1.06

0.51

1.06

0.91

1.65

101030 E5

7,000 101020 DS (3.2 t)

4,400

3/8˝

4.76

1.22

0.94

4.17

1.26

0.59

1.22

1.06

2.31

101045 E5

11,900 101030 DS (5.4 t)

7,000

1/2˝

5.75

1.46

1.34

5.20

1.50

0.71

1.57

1.38

4.19

101070 E5

17,600 101050 DS (8 t)

11,000

5/8˝

7.36

1.93

1.47

6.50

2.00

0.91

2.01

1.69

8.71

101110 E5

25,300 101075 DS (11.5 t)

16,500

3/4˝

9.05

2.36

1.81

7.80

2.52

1.14

2.28

2.09

15.87

101150 E5

35,200 101100 DS (16 t)

22,000

7/8˝

10.04

2.63

2.24

8.74

2.76

1.30

2.60

2.28

22.49

101220 E5

48,500 101150 DS (22 t)

33,000

1˝

12.60

3.15

2.56

11.14

3.50

1.61

3.43

3.07

45.19

(Formerly 101010ES) (Formerly 101015ES)

(Formerly 101020ES)

(Formerly 101030ES)

(Formerly 101045ES)

(Formerly 101070ES)

(Formerly 101110ES)

(Formerly 101150ES)

(Formerly 101220ES)

(1.25 t) (1.6 t)

(Formerly 101007DS) (Formerly 101010DS)

(0.8 t) (1 t)

(1.6 t)

(2 t)

(3.2 t) (5 t)

(7.5 t) (10 t)

(15 t)

7

G8/Grade 80 w

167 EN Series / Swivel Hook

d2 w1

This swivel hook may be used universally and comes with a die-forged safety latch that locks into the tip of the hook, thereby providing excellent protection against lateral shifts.

The ES/DS Swivel Hook offers numerous universal connection options thanks to its large swivel casing.

g

e

g1

This product is suitable for straight pull only and the hook is not rotatable under load Also note that the tip of the hook and the safety latch must not be placed under load.

a h b

Alloy Steel G8/Grade 80 Code

Carbon Steel G4/Grade 40 WLL (lb)

Code

(metric ton)

(lb)

(metric ton)

Chain Size

e

h

a

b

w

w1

d2

g

(inch)

(inch)

(inch)

(inch)

(inch)

(inch)

(inch)

(inch)

(inch)

(lbs/pc)

g1 Weight

167010 ES

2,750

167007 DS

1,760

7/32˝

4.57

0.83

0.59

3.03

1.22

1.06

0.40

0.94

0.79

1.04

167015 ES

3,520 167010 DS

2,200

9/32˝

5.51

0.91

0.71

3.23

1.50

1.22

0.49

1.02

0.87

2.20

167020 ES

5,500 167015 DS

3,520

5/16˝

6.42

1.06

0.91

3.70

1.85

1.65

0.63

1.06

0.91

3.09

167030 ES

7,050 167020 DS

4,400

3/8˝

6.77

1.22

0.91

4.17

1.85

1.57

0.63

1.26

1.06

3.66

167045 ES

11,900 167030 DS

6,600

1/2˝

8.39

1.46

1.18

5.20

2.28

1.97

0.75

1.57

1.38

8.05

167070 ES

17,600 167050 DS

11,000

5/8˝

10.47

1.93

1.46

6.50

2.83

2.56

0.94

2.01

1.69

12.94

167110 ES

25,350 167075 DS

16,500

3/4˝ 12.20

2.36

1.69

7.80

3.23

2.68

1.06

2.28

2.09

21.49

167150 ES

35,200 167100 ES

22,000

7/8˝ 13.86

2.64

2.05

9.05

3.62

3.31

1.22

2.60

2.28

33.73

167200 ES

48,500 (22 t)

3.15

2.52

11.14

4.53

4.21

1.50

3.43

3.07

58.42

(Formerly 147010ES) (Formerly 147015ES)

(Formerly 147020ES)

(Formerly 147030ES)

(Formerly 147045ES)

(Formerly 147070ES)

(Formerly 147110ES)

(Formerly 147150ES)

(Formerly 147200ES)

8

WLL

(1.25 t) (1.6 t)

(2.5 t)

(3.2 t)

(5.4 t) (8 t)

(11.5 t) (16 t)

(Formerly 147007DS) (Formerly 147010DS)

(Formerly 147015DS)

(Formerly 147020DS)

(Formerly 147030DS)

(Formerly 147050DS)

(Formerly 147075DS)

(Formerly 147100DS)

(0.8 t) (1 t)

(1.6 t)

(2 t)

(3 t)

(5 t)

(7.5 t) (10 t)

-

1˝

17.09

w

105 EN Series / Swivel Safety Hook

d2 w1

This hook closes and locks automatically and cannot be opened under load, but can be rotated under load! The large swivel casing opens up a wide range of application options and the larger jaw opening allows for much more flexibility.

e

The AR Swivel Safety Hook is suitable for straight pull only.

Also note that the tip of the hook and the safety latch must not be placed under load.

g a h

Alloy Steel G8/Grade 80 WLL

Code

(lb)

(metric ton)

Chain Size

e

h

a

w

w1

d2

g

Weight

(inch)

(inch)

(inch)

(inch)

(inch)

(inch)

(inch)

(lbs/pc)

105107 AR

4,400

9/32˝

7.40

1.02

0.79

1.50

1.22

0.49

1.30

2.91

105110 AR

7,000

3/8˝

8.98

1.38

1.06

1.85

1.57

0.63

1.73

5.07

105113 AR

11,900

1/2˝

11.22

1.61

1.22

2.28

1.97

0.75

2.13

9.70

105116 AR

17,600

5/8˝

13.27

2.09

1.57

2.83

2.56

0.94

2.60

17.64

105120AR

27,500

3/4˝

14.65

2.52

1.89

3.23

2.68

1.06

3.03

26.46

(2 t)

(Formerly 102007AS)

(3.2 t)

(Formerly 102107AS)

(Formerly 102013AS)

(5.4 t)

(8 t)

(Formerly 102016AS)

(Formerly 102020AS)

(12.5 t)

179 EN Series / Clevis Sling Hook

d

If you are looking for an easy, simple chain connection using a clevis system and without any connecting links, this universal sling hook with a forged safety latch is your best bet. The safety latch locks into the tip of the hook, thereby providing excellent protection against lateral shifts. For straight pulls only.

g

g1 e

a h Alloy Steel G8/Grade 80 Chain Size

e

h

a

d

g

g1

Weight

(lb)

(inch)

(inch)

(inch)

(inch)

(inch)

(inch)

(lbs/pc)

179207 AR

4,400

9/32˝- 5/16˝

3.35

1.10

0.75

0.39

1.14

0.94

1.39

179210 AR

6,900

3/8˝

4.13

1.30

0.94

0.49

1.50

1.26

2.65

179213 AR

11,600

1/2˝

5.20

1.73

1.06

0.63

1.81

1.57

4.74

179216 AR

17,600

5/8˝

5.83

1.89

1.26

0.79

2.09

1.69

7.89

Code

(Formerly 179107AR) (Formerly 179210AR)

(Formerly 179213AR)

(Formerly 179116AR)

WLL

9

G8/Grade 80 g

181 EN Series / Connecting Link

d

c

This universal connecting link consists of two symmetrical, die-forged halves, one bolt and one safety sleeve. For the expert connection of master link/chain, chain/chain, chain/hook, master link/hook, and much more!

e t

Please note that the product is suitable for straight pull only and must be assembled by a qualified person. Thanks to the sophisticated design, no special tool is required.

Alloy Steel G8/Grade 80

b Chain Size

e

c

b

t

d

g

Weight

(lb)

(inch)

(inch)

(inch)

(inch)

(inch)

(inch)

(lbs/pc)

281007 8R

4,400

9/32˝- 5/16˝

2.20

0.39

0.91

0.52

0.71

0.79

0.37

281010 8R

6,900

3/8˝

2.68

0.57

1.14

0.73

0.87

0.98

0.72

181013 8R

11,600

1/2˝

3.27

0.71

1.34

0.94

1.02

1.20

1.46

181016 8R

17,600

5/8˝

4.09

0.87

1.61

1.14

1.26

1.44

2.49

WLL

Code

(Formerly 1810078R) (Formerly 1810108R)

c

112 Series / Sliding Choker Hook This sliding Choker Hook is used to build sliding choker slings which utilize wire rope. Latch is not included, see 1DS5 Series on page 20 for available latches.

d e

g

Optional latch

a h

Alloy Steel G8/Grade 80 Code

b WLL (lb)

(metric ton)

e

h

a

b

c

d

g

Weight

(inch)

(inch)

(inch)

(inch)

(inch)

(inch)

(inch)

(lbs/pc)

112015 E5

3,300

3/8˝- 1/2˝

5.20

0.94

0.83

2.99

1.97

0.63

0.94

1.54

112020A5

4,400

5/8˝

5.79

0.98

0.94

3.07

2.44

0.79

1.06

2.09

112030A5

6,600

3/4˝

7.01

1.30

1.18

4.06

2.76

0.98

1.34

4.41

112050A5

11,000

7/8˝- 1˝

8.27

1.57

1.61

5.04

3.15

1.26

1.69

7.58

(Formerly 112015AN) (Formerly 112020AN)

(Formerly 112030AN)

(Formerly 112050AN)

10

Chain Size

(1.5 t)

(2 t)

(3 t)

(5 t)

184 EN Series / Clevis Grab Hook

d

This standard shortening hook ensures optimal interaction between chain and hook thanks to the special design of the chain contact. Even when shortened, the load capacity is not reduced and the product is suitable for retrofitting.

The clevis system makes it possible to link the chain to the hook quickly and easily, without the need for an additional connecting element.

e h

a

Alloy Steel G8/Grade 80

b Chain Size

e

h

b

a

d

Weight

(lb)

(inch)

(inch)

(inch)

(inch)

(inch)

(lbs/pc)

184007AR

4,400

9/32˝- 5/16˝

2.13

3.78

2.13

1.18

0.39

0.88

184010AR

6,900

3/8˝

2.76

4.88

2.95

1.69

0.49

1.85

184013AR

11,600

1/2˝

3.39

6.06

3.66

2.05

0.63

3.57

184016AR

17,600

5/8˝

3.98

7.05

4.25

2.52

0.79

5.19

184020AR

27,500

3/4˝

4.84

8.62

5.28

3.54

0.94

10.58

WLL

Code

184 LP Series / Clevis Grab Hook w/Safety Catch This standard shortening hook ensures optimal interaction between chain and hook thanks to the special design of the chain contact, providing extra protection from accidental chain release. Even when shortened, the load capacity is not reduced and the product is suitable for retrofitting. The clevis system makes it possible to link the chain to the hook quickly and easily, without the need for an additional connecting element.

d

e h

The safety catch mechanism helps prevent the accidental unhooking of the chain during slack conditions. a

Alloy Steel G8/Grade 80 Chain Size

e

h

b

a

d

Weight

(lb)

(inch)

(inch)

(inch)

(inch)

(inch)

(lbs/pc)

184L07AR

4,400

9/32˝- 5/16˝

2.13

3.78

2.13

1.18

0.39

0.88

184L10AR

6,900

3/8˝

2.76

4.88

2.95

1.69

0.49

1.85

184L13AR

11,600

1/2˝

3.39

6.06

3.66

2.05

0.63

3.57

184L16AR

17,600

5/8˝

3.98

7.05

4.25

2.52

0.79

5.19

184L 20AR

27,500

3/4˝

4.84

8.62

5.28

3.54

0.94

10.58

Code

WLL

b

11

G8/Grade 80 d

121 EN Series / Shank Hook

d1

This hook, with a threadable shank allows the hook to be used in a variety of applications. It has a reinforced spring and thick plate safety latch.

g g1 e a h

Alloy Steel G8/Grade 80 Code

Carbon Steel G4/Grade 40 WLL (lb)

Code

(metric ton)

WLL (lb)

(metric ton)

Chain Size

e

h

a

b

d

d1

g

(inch)

(inch)

(inch)

(inch)

(inch)

(inch)

(inch)

(inch)

(lbs/pc)

g1 Weight

121010 EV

2,750

121007DV

1,760

7/32˝

2.32

0.83

0.59

3.03

0.59

1.93

0.94

0.79

0.77

121015EV

3,500

121010DV

2,200

9/32˝

2.64

0.91

0.71

3.23

0.67

2.24

1.02

0.87

1.10

121020 EV

5,500

121015DV

3,500

5/16˝

2.87

1.06

0.91

3.70

0.75

2.52

1.06

0.91

1.72

121030 EV

7,000

121020DV

4,400

3/8˝

3.23

1.22

0.94

4.17

0.91

2.72

1.26

1.06

2.43

121045EV

11,900

121030DV

7,000

1/2˝

3.98

1.46

1.34

5.20

1.14

3.19

1.57

1.38

4.52

121070EV

17,600

121050DV

11,000

5/8˝

4.96

1.93

1.46

6.50

1.42

3.62

2.01

1.69

8.60

121110 EV

25,300

121075DV

16,500

3/4˝

6.18

2.36

1.81

7.80

1.69

3.98

2.28

2.08

15.43

121150 EV

35,200

121100DV

22,000

7/8˝

6.57

2.64

2.24

8.74

1.89

4.41

2.60

2.28

21.27

121200 EV

48,500

121150DV

33,000

1˝

8.27

3.15

2.56

11.14

2.32

5.31

3.43

3.07

40.79

121300EV

69,400

-

-

1 -1/4˝

9.84

3.70

3.15

13.35

3.35

9.61

3.82

3.43

82.67

(Formerly 121030ES)

(Formerly 121045ES)

(Formerly 121070ES)

(Formerly 121110ES)

(Formerly 121150ES)

(Formerly 121200ES)

(Formerly 121300ES)

12

b

(1.25 t) (1.6 t)

(2.5 t)

(3.2 t) (5.4 t)

(8 t)

(11.5 t) (16 t)

(22 t)

(30 t)

(Formerly 121007DS)

(Formerly 121020DS)

(Formerly 121030DS)

(Formerly 121050DS)

(Formerly 121075DS)

(Formerly 121100DS)

(Formerly 121150DS)

(0.8 t) (1 t)

(1.6 t)

(2 t)

(3.2 t)

(5 t)

(7.5 t) (10 t)

(15 t)

U Series / Weld-on Bucket Hook

h

b

This high-strength hook is particularly well suited for welding onto an excavator bucket, spreader beams, etc. Its outstanding features include a die-forged, tempered safety latch, making it extra sturdy. As the safety latch locks into the tip of the hook, it provides excellent protection against lateral shifting.

g1 e

a a1

b1

w Code

Size

WLL (lb)

(metric ton)

e

b

b1

a

a1

h

g1

w

Weight

(inch)

(inch)

(inch)

(inch)

(inch)

(inch)

(inch)

(inch)

(lbs/pc)

70006100

U201

2,200

2.95

4.13

3.90

0.83

0.98

0.87

0.91

0.16

1.30

70006200

U202

4,400

3.39

4.84

4.29

0.91

1.18

1.14

1.06

0.16

2.27

70006300

U203

6,600

3.98

5.70

5.24

1.14

1.38

1.18

1.22

0.24

4.23

70006400

U204

8,800

4.21

5.98

5.59

1.18

1.38

1.26

1.22

0.24

4.61

70006500

U206

13,200

5.00

8.07

7.28

1.40

1.57

1.77

1.57

0.31

8.31

70006600

U208

17,600

5.47

8.50

8.07

1.57

1.97

1.83

1.57

0.31

11.75

(Formerly BH-1) (Formerly BH-2)

(Formerly BH-3)

(Formerly BH-4)

(Formerly BH-6)

(Formerly BH-8)

(1 t)

(2 t)

(3 t)

(4 t)

(6 t)

(8 t)

C Series / Weld-on Bucket Hook

h

b

This C weld-on hook is designed to be used with excavating equipment bucket attachments. As an anchor point for a sling, it can be used with various chain and wire rope sling assemblies. Its unique design makes it possible to invert the bucket while lifting without the sling escaping.

e g1 a a1

b1

w

Code

Size

WLL

e

b

b1

a

a1

h

g1

w

Weight

(lb)

(inch)

(inch)

(inch)

(inch)

(inch)

(inch)

(inch)

(inch)

(lbs/pc)

70015100

C210

22,000

6.70

10.31

6.30

1.73

2.56

2.68

1.93

0.31

16.36

70005900

C218

39,600

7.32

11.42

7.01

2.13

3.15

2.95

1.93

0.39

24.10

(Formerly BH-C10)

(Formerly BH-C18)

(10 t)

(18 t)

13

G8/Grade 80

122/123 Series / Screw Pin & Safety Bolt Shackles w

a

e

d

Screw Pin 122 Series Code

Safety Bolt 123 Series Code

WLL (lb)

(metric ton)

Chain Size

e

a

b

d

c

w

(inch)

(inch)

(inch)

(inch)

(inch)

(inch)

Screw Pin Safety Bolt Weight Weight (lbs/pc)

(lbs/pc)

222010SP

223010SB

2,200

3/8˝

1.44

0.39

0.67

0.43

0.91

1.02

0.29

0.33

222015SP

223015SB

3,300

7/16˝

1.69

0.43

0.73

0.47

1.02

1.14

0.46

0.51

222020SP

223020SB

4,400

1/2˝

2.01

0.53

0.87

0.63

1.34

1.26

0.75

0.77

122032SP

123032SB

7,100

5/8˝

2.52

0.63

1.06

0.75

1.57

1.69

1.40

1.61

122047SP

123047SB

10,400

3/4˝

2.99

0.75

1.22

0.87

1.85

2.01

2.20

2.43

122065SP

123065SB

14,300

7/8˝

3.27

0.87

1.42

0.98

2.09

2.28

3.48

3.75

122085SP

123085SB

18,700

1˝

3.74

0.98

1.69

1.10

2.36

2.68

4.89

5.34

122095SP

123095SB

20,900

1-1/8˝

4.25

1.10

1.85

1.26

2.64

2.95

7.28

8.07

122120SP

123120SB

26,400

1-1/4˝

4.53

1.26

2.01

1.38

2.91

3.27

9.57

11.07

122135SP

123135SB

29,700

1-3/8˝

5.24

1.38

2.24

1.50

3.15

3.62

13.49

14.55

122170SP

123170SB

37,400

1-1/2˝

5.75

1.50

2.36

1.65

3.50

3.90

16.98

19.40

122250SP

123250SB

55,100

1-3/4˝

7.01

1.77

2.91

1.97

4.09

4.96

28.66

33.07

(Formerly 122010SP) (Formerly 122015SP)

(Formerly 122020SP)

14

b

c

(Formerly 123010SB) (Formerly 123015SB)

(Formerly 123020SB)

(1 t)

(1.5 t)

(2 t)

(3.25 t) (4.75 t) (6.5 t) (8.5 t) (9.5 t) (12 t)

(13.5 t)

(17 t)

(25 t)

d

U / Unilock Connecting Link

b

The connecting link is easy and quick to assemble by a qualified person thanks to the hexagon screw and nut. The connecting link is manufactured according to EN 1677‑1, and is heat-resistant up to 212° F. Always ensure that the nut is not overtightened and that the screw is able to rotate.

e

The special screw, the hexagonal nut and washers are available as a spare parts set. As the screw is a special screw, it must always be replaced by an original part. d1 a s Code

WLL

e

b

d

s

a

M

Weight

(lb)

(inch)

(inch)

(inch)

(inch)

(inch)

(inch)

(lbs/pc)

U 5/6

2,460

1.30

0.83

0.35

0.43

0.67

0.28

0.17

U7

3,300

1.93

1.10

0.51

0.63

0.94

0.35

0.49

U8

4,400

1.89

1.10

0.51

0.63

094

0.39

0.49

U 10

6,900

2.36

1.38

0.63

0.79

1.10

0.47

0.90

U 13

11,600

2.83

1.54

0.71

0.94

1.34

0.63

1.43

U 16

17,600

3.15

1.85

0.91

1.26

1.73

0.79

2.95

U 19/20

27,500

3.78

2.20

1.02

1.42

2.05

0.94

4.48

U 26

46,700

4.76

3.03

1.42

1.93

2.91

1.30

10.36

DF / Swivel

d2 d1

This swivel is an excellent choice if you are looking for a special accessory that may be rotated under load and withstands an operating temperature of up to 266° F.

e

All DF Swivels are available special order only.

d WLL

e

d

d1

d2

Weight

(lb)

(inch)

(inch)

(inch)

(inch)

(lbs/pc)

DF 5/6 1)

2,,460

1.73

0.87

0.47

0.28

0.22

DF 7/8

4,400

2.36

1.06

0.63

0.31

0.44

DF 10 1)

6,900

2.91

1.26

0.79

0.39

0.66

DF 13 1)

11,600

3.62

1.57

0.98

0.51

1.32

Code

1)

1)

Available by Special Order Only

15

G8/Grade 80

KVS / Clevis Connector

d

This clevis connector is designed for the shortening of chain slings and forming of slings that must not tighten and can be mounted without the need for special tools. The shortening claw has a safety mechanism to prevent the accidental unhooking of the load. The clevis system makes this product easy and quick to assemble.

e

The coupling pin and the retaining pin are available as a KBSW spare parts set.

b

Code

WLL

e

b

d

Weight

(lb)

(inch)

(inch)

(inch)

(lbs/pc)

KVS 6

2,100

1.77

1.42

0.29

0.60

KVS 7

3,500

2.28

1.73

0.35

1.10

KVS 8

4,500

2.28

1.73

0.39

1.10

KVS 10

7,100

2.76

2.17

0.49

1.76

KVS 13

12,000

3.54

2.76

0.63

3.37

KSS / Clevis Turnbuckle The KSS Clevis Turnbuckle has a particularly robust design, with clevis couplings that are die-forged and tempered on both sides. It is suitable for straight pull only and may be assembled easily and quickly thanks to its clevis structure, without the need for special tools.

d1

An optional safety chain w/hook available to prevent turnbuckle movement.

L

The coupling pin and the retaining pin are available as a KBS-KSS spare parts set.

Code

WLL (lb)

LC Lashing Capacity (kN)

16

Tension Range (inch)

L min.

L max.

d1

Weight

(inch)

(inch)

(inch)

(lbs/pc)

KSS 8

4,400

1.57

4.72

13.00

17.72

0.39

4.43

KSS 10

6,900

2.48

8.86

18.11

26.97

0.47

9.35

KSS 13

11,600

3.94

10.43

20.47

30.91

0.63

14.44

SM / S-Hook This S-hook withstands temperatures of up to 572°F. It is manufactured according to EN 1677‑1 and classified as a grade 8 special accessory.

Prior to each use, please determine whether the hook may be used without a safety latch. Always observe the load capacities – they do not correspond to grade 10! A full operating manual provides details on usage and application.

d e

It is suitable for straight pull only and the tip must not be placed under load.

An added benefit: Customised designs (also with a safety catch) are available upon request! g 1.4 x g

Code

WLL

e

g

d

Weight

(lb)

(inch)

(inch)

(inch)

(lbs/pc)

SM 5

1,760

7.09

1.65

0.63

1.32

SM 7/8

4,400

8.66

2.09

0.91

3.31

SM 10

6,900

11.02

2.28

1.22

7.50

SM 13

11,600

15.75

3.54

1.57

18.52

SM 16

17,600

19.69

4.72

1.97

35.27

SM 19

24,600

21.66

5.12

2.36

57.32

SSM / S-Hook S-hook with safety latch. This S-hook withstands temperatures of up to 572°F. It is manufactured according to EN 1677‑1 and classified as a grade 8 special accessory. Prior to each use, please determine whether the hook may be used without a safety latch. Always observe the load capacities – they do not correspond to grade 10! A full operating manual provides details on usage and application.

d g e

It is suitable for straight pull only and the tip must not be placed under load.

An added benefit: Customised designs (also with a safety catch) are available upon request!

g1

Code

WLL

e

g

g1

d

Weight

(lb)

(inch)

(inch)

(inch)

(inch)

(lbs/pc)

SSM 5

1,760

7.09

1.22

1.65

0.63

1.94

SM 7/8

4,400

8.66

1.69

2.09

0.91

3.53

SSM 10

6,900

11.02

2.01

2.28

1.22

9.04

SSM 13

11,600

15.75

2.99

3.54

1.57

18.74

17

G8/Grade 80 d1

BA / Bale Hook

a

The bale hook is a special accessory suitable for welded or Connex systems.

It is ideal for lifting and transporting bales and structural steel wire meshes.

Prior to each use, please verify whether hook may be used without a safety catch. e

This hook is suitable for straight pull only and that the load must not be placed on the tip of the hook. Customised designs are available upon request!

Code

WLL

e

d1

g

a

d2

Weight

(lb)

(inch)

(inch)

(inch)

(inch)

(inch)

(lbs/pc)

BA 5/6

2,460

6.30

0.63

1.57

0.94

0.28

0.79

BA 7/8

4,400

7.87

0.75

1.97

1.18

0.39

1.59

BA 10

6,900

10.24

1.06

2.56

1.54

0.51

3.92

d2

g

d1

FA / Barrel Hook

d

Please note that an inclination angle of 60° is the maximum value for this special accessory. The hook is perfect for lifting and transporting barrels. To do this, two hooks are attached to chain, which contracts under load.

Code

WLL

e

d

d1

b

Weight

(lb)

(inch)

(inch)

(inch)

(inch)

(lbs/pc)

FA 5/6

1,100

3.54

1.57

0.67

2.76

1.76

e

b

d

HZ / High-Tensile Lifting Tong The tips of these high-tensile lifting tongs are reinforced, making the lifting of short steel bars easier than ever. Always observe the load capacities - they do not correspond to Grade 80 and Grade 100! Customised designs are available upon request, making these tongs a truly superior choice.

WLL

Range

e

d

Weight

(lb)

(inch)

(inch)

(inch)

(lbs/pc)

HZ 0.125

275

3.94 - 7.87

12.20

0.59

5.36

6 / G100 / DOC / 13˝

HZ 0.25

550

5.12 - 11.81

18.35

0.79

10.52

6 / G100 / DOC / 17˝

HZ 0.5

1,100

6.30 - 15.75

24.76

1.10

26.46

7 / G100 / DOC / 23˝

HZ 1

2,200

8.46 - 19.69

31.81

1.18

52.91

8 / G100 / DOC / 29˝

HZ 2

4,400

9.84 - 23.62

37.76

1.18

90.39

8 / G100 / DOC / 33˝

Code

18

e

Required Chain Sling

KBSW / Clevis Load Pin for HKSB Code

For accessory part

Code

For accessory part

KBSW 5/6

HKSB 5/6, KVS 6

KBSW 13

HKSB 13, KVS 13

KBSW 7/8

HKSB 7/8, KVS 7, KVS 8

KBSW 16

HKSB 16

KBSW 10

HKSB 10, KVS 10

(Formerly PIN50/60) (Formerly PIN70)

(Formerly PIN100)

(Formerly PIN130) (Formerly PIN160)

VLHW / Trigger Set for HSB/HKSB Code

For accessory part

VLHW 5/6 G10

HSB 5/6, HKSB 5/6

VLHW 7/8 G10

HSB 7/8, HKSB 7/8

Code

For accessory part

VLHW 10 G10

HSB 10, HKSB 10

VLHW 16 G10

HSB 16, HKSB 16

VLHW 13 G10

HSB 13, HKSB 13

VLHW 19/20/22/26 G10

HSB 19/20

(Formerly VLH 50/60 Grade 100) (Formerly VLH 70/80 Grade 100)

(Formerly VLH 100 Grade 100)

(Formerly VLH 130 Grade 100)

(Formerly VLH 160 Grade 100)

(Formerly VLH 190/200/220/260 Grade 100)

1DS EN Series / Safety Latch Sets for Eye Sling/Swivel/Shank Hooks Code

For accessory part

2DS0D1

201010 E5, 201007 DS, 167010 ES, 167007 DS, 121010 EV, 121007DV

2DS0D2

201015 E5, 201010 DS, 167015 ES, 167010 DS, 121015EV, 121010DV

2DS0D3

101020 E5, 101015 DS, 101030 E5, 101020 DS, 167020 ES, 167015 DS, 167030 ES, 167020 DS, 121020 EV, 121015DV, 121030 EV, 121020DV,

2DS0D4

101045 E5, 101030 DS, 167045 ES, 167030 DS, 121045EV, 121030DV

2DS0D5

101070 E5, 101050 DS, 167070 ES, 167050 DS, 121070EV, 121050DV

2DS0D6

101110 E5, 101075 DS, 167110 ES, 167075 DS, 121110 EV, 121075DV

2DS0D7

101150 E5, 101100 DS, 167150 ES, 167100 ES, 121150 EV, 121100DV

2DS0D8

101220 E5, 101150 DS, 167200 ES, 121200 EV, 121150DV

2DS0D9

121300EV

(Formerly 1DS0D1) (Formerly 1DS0D2)

(Formerly 1DS0D3)

(Formerly 1DS0D4)

(Formerly 1DS0D5)

(Formerly 1DS0D6)

(Formerly 1DS0D7)

(Formerly 1DS0D8)

(Formerly 1DS0D9)

19

G8/Grade 80

1SP EN Series / Safety Latch Set for Clevis Sling Hook Code

For accessory part

Code

For accessory part

2SP207 CZ

179207 AR

2SP213 CZ

179213 AR

2SP210 CZ

179210 AR

2SP216 CZ

179216 AR

(Formerly 1SP107CZ) (Formerly 1SP110CZ)

(Formerly 1SP107CZ) (Formerly 1SP107CZ)

102KR Series/ Trigger Set for Swivel Safety Hook Code

For accessory part

Code

For accessory part

202007KR

105107 AR

202013KR

105113 AR

202010KR

105110 AR

202016KR

105116 AR

(Formerly 102007KR) (Formerly 102010KR)

(Formerly 102013KR) (Formerly 102016KR)

181KR Series / Bolt + Safety Bush for Connecting Link

Code

For accessory part

Code

For accessory part

281007KR

281007 8R

281013KR

181013 8R

281010KR

2810108R

281016KR

181016 8R

1DS5 Series / Safety Latch for Choker Hook

20

Code

For accessory part

Code

For accessory part

2DS0D2

112015 E5

2DS052

112030A5

2DS051

112020A5

2DS053

112050A5

1PE Series / Load Pin for Clevis Sling/Grab Hooks Code

For accessory part

2PE107AN

179207 AR, 184007AR, 184L07A

2PE110AN

179210 AR, 184010AR, 184L10AR

2PE113AN

179213 AR, 184013AR, 184L13AR

2PE116AN

179216 AR, 184016AR, 184L16AR

2PE120AN

184020AR, 184L 20AR

(Formerly 1PE107AN) (Formerly 1PE110AN)

(Formerly 1PE113AN)

(Formerly 1PE116AN)

(Formerly 1PE120AN)

1PELP Series / Safety Catch for Clevis Grab Hook Code

For accessory part

2PEL07AZ

184007AR, 184L07A

2PEL10AZ

184010AR, 184L10AR

2PEL13AZ

184013AR, 184L13AR

2PEL16AZ

184016AR, 184L16AR

2PEL20AZ

184020AR, 184L 20AR

(Formerly 1PEL07AZ) (Formerly 1PEL10AZ)

(Formerly 1PEL13AZ)

(Formerly 1PEL07AZ)

(Formerly 1PEL07AZ)

RU/RC / Safety Latch for Weld-on Bucket Hook Type U

Type C

For Type U

Code

For accessory part

Code

For accessory part

70006050

70006100

70005850

70015100, 70005900

70006250

70006200

70006350

70006300, 70006400

70006550

70006500, 70006600

(Formerly SPU201) (Formerly SPU202)

(Formerly SPU203)

(Formerly SPU206)

(Formerly SPU201)

For Type C 21

G8/Grade 80

G8/Grade 80 User Information General information and safety- specific information on usage, storage, inspection and maintenance of pewag lifting equipment.

General information KWB G80/ELD chain systems stand out for their versatility and flexible application modes when it comes to lifting loads. Prior to use, a competent person must determine whether the equipment is suitable for the intended application. If in doubt, please consult pewag directly. All information on the area of application is based on EN 818-6. All information on the assembly of chain slings and their load capacity refers without exception to the standard method of rating (Uniform Load) with the angle ranges 90°-45° and 45-30°.

There is also an alternative method in existence for rating the product load capacity, for which the specific application scenario of the chain and all operating conditions must be known. In such a case, please contact the pewag Technical Service team, as the information contained in the catalogues does not apply to such processes. KWB G80/ELD chain systems may only be adjusted, inspected and serviced by qualified personnel.

Responsibility is key If KWB G80/ELD accessories are used correctly and by qualified persons, they have a long lifespan and provide the highest possible safety standards. Material and personal damage can be avoided by reading this user information carefully and handling all lifting processes in a responsible, provident manner.

Changes to the condition as delivered Modifying the original condition of the lifting accessories by bending, grinding, removal of parts, welding, drilling, stamping etc. means exposing yourself and others to unnecessary danger.

In such a case, safety can no longer be guaranteed and usage becomes dangerous. Such potentially hazardous modifications include heating the SA Super Alloy G80 lifting chain to a temperature of more than 750°F and/or removing safety parts such as safety pins, sleeves, catches etc. Do not apply any surface coatings to the pewag winner pro chain system, i.e. do not subject products to hot galvanizing or electrogalvanizing.

Dipping or removing a coating with chemicals are potentially dangerous processes that may give rise to hazards. We urgently recommend customers to check with the pewag technical team first.

22

Assembly of chain slings KWB G80/ELD accessories may only be assembled by qualified persons using exclusively original parts contained in the scope of delivery, i.e. bolts, safety pins, etc. As SA Super Alloy G80 chains and KWB G80/ELD components have only limited compatibility with chains and components of other suppliers, each individual case where KWB G80/ELD parts are combined with components from other suppliers and/or parts made from other grades must be assessed by a qualified person. Please note that pewag accepts no liability for damage resulting from such combinations. Please ensure that the load capacity is based on the weakest link in the assembly during every application. Labeling and/or color-coding help prevent situations where the load capacity is misjudged – for pewag, this is a key safety factor!

To ensure safe identification, SA Super Alloy G80 lifting chains must be labelled with a purpose built load capacity tag. This tag may only be used if the load capacity of the chain corresponds to the tables on page 5. In situations where the load capacities are different due to combinations with products of other suppliers, this must be highlighted with a different tag (for instance round-shaped).

Restrictions of use For hazardous or dangerous conditions, please refer to the table on page 5.

Temperature effects The table on page 5 lists the load reduction values in case of extreme temperatures. These values apply until the chain and/or the components have returned to room temperature. pewag winner pro lifting equipment must not be used outside the indicated temperature range! If this has been the case, the chains must be removed from service.

Exposure to acids, caustic solutions or chemicals KWB G80/ELD lifting accessories must not be used in acids or caustic solutions or be exposed to their vapours. Please be aware of this requirement at all times as certain production processes release acids and/or vapours! If the use of KWB G80/ELD lifting accessories with highly concentrated chemicals in combination with high temperatures cannot be avoided, please make sure to obtain the express approval of such usage by a pewag expert.

Hazardous conditions The working load limits in this catalog have been determined on the basis that the product is not being used in hazardous conditions. Hazardous conditions are present when lifting accessories are used offshore or for the lifting of persons or potentially dangerous goods such as liquid metal, corrosive or caustic substances or nuclear material. If lifting accessories is to be used for such purposes, the extent of the risk is to be assessed by an expert, the load capacity must be adjusted accordingly and incorrect usage in hazardous conditions must be avoided at all cost. As a rule, usage in hazardous conditions should be avoided.

• Deformation of suspension or sling parts or the chain itself • Elongation of the chain resulting in t >1.05 tn • Wear as determined by the mean value of two

measurements of diameters d1 and d2 carried out at a right angle as shown (fig. 1).

The chain must be replaced when any of the following conditions apply: dm = d1 + d 2 < 0.9 dn

2

Prevention is better than cure!

Before using any lifting accessory, several inspections must be performed:

• Does the lifting chain correspond to the order?

• Has the inspection certificate or certificate of conformity

been supplied?

• Do the markings and load capacities stated on the chain sling correspond to the information given on the inspection certificate or certificate of conformity?

• Have all the particularities of the chain sling been entered into a register of lifting equipment, if required?

• Has the operating manual outlining the correct use of the chain sling been supplied and read and understood by all personnel?

Please check the lifting accessories for visible signs of damage or wear prior to each use. In case of any doubt or damage, do not use the chain slings and have them inspected by a competent person.

Inspections by a competent person must be performed in accordance with national legislation, but at least once every 12 months. If the chain sling is frequently used at its full load capacity, more frequent inspections are required! Please note that the chain sling must also be inspected after unusual events, for instance uncontrolled exposure to heat, overloading or collision.

We recommend subjecting the chain sling to a load capacity test with 2 times the load capacity every two years, followed by a visual inspection, or another type of crack test.

Visual inspection criteria If at least once of the criteria listed below manifests itself during the visual inspection, all parts must be removed from service.

• Breakage of a component • Illegible or missing marking of the chain sling

(i.e. information on identification data and/or load capacity)

fig. 1

• Visible damage such as cuts, notches, grooves, surface cracks, discolouration due to excessive heat exposure, signs of subsequent welding, bent or twisted links or other flaws.

• Cracks and cross-cracks that are visible to the naked eye.

• Missing or non-functional safety device as well as signs

of widening or twisting of hooks, i.e. noticeable enlargement of the opening or other forms of deformation. The critical point is reached when the enlargement of the opening exceeds 10% of the nominal value. If the safety catch is open, as this indicates that the hook is overloaded.

Correct maintenance Please note that all maintenance activities of pewag lifting accessories must be handled by qualified persons! Only pewag winner pro spare parts may be used to minimise the risk of improper use.

Precise documentation All inspections and their results must be recorded and these records be kept throughout the service life of the chain slings.

Precise records of this sort constitute the best basis for effective maintenance.

Clean storage pewag lifting chains must always be stored in a clean and dried condition and protected against corrosion, i.e. slightly lubricated

23

G8/Grade 80

Maximum approved dimensional change (based on the nominal dimension): Designation Chain Links Hooks*

181 EN Series Connecting Link

122/123 Series Shackle

Clevis Bolts Connecting Link Bolts HSB, HKSB, 105 EN Series

Dimensions

Admissible deviation

dm

-10%

t

+5%

d

-10%

t

+10%

e

+5%

d2 and h

-10%

g

+10%

a

-10%

Halves loose

No changing admissible

e

+5%

c

-10%

Bolt loose

No changing admissible

e

+5%

d, d1, d2 and M

-10%

d

-10%

d2

-10%

h

-10%

opening of hook

2x s max.

* 101 Series, 167 Series, 179 EN Series, 112 Series, 184 EN Series, 184 EN Series, 121 EN Series

Correct use of chain slings To ensure safe handling, the slinging points and chain sling types must be selected in such a way that the angles of inclination of all chain strands (legs) lie within the data given on the load capacity tag. Preferably, all angles of inclination should be the same. Avoid angles of inclination greater than 75° because of the high risk of load instability. Never use chain slings with the angle of inclination below 30°!

Edge-loading – know your limits The maximum load capacity of pewag winner pro chain slings assumes that the individual chain legs are pulled straight under load, i.e. that they do not run over edges. However, if edgeloading is unavoidable, load protection (packing) should be used to avoid damage (see illustration):

If chains are guided over edges without proper protection, their load capacity is significantly reduced and safe usage can no longer be guaranteed. See the table on page 5 for the corresponding load factors. Where chain has to be looped around beams or other round-shaped loads, the diameter should be at least twice or 3 times the chain pitch.

For smaller diameters, the load capacity of the chains must be reduced by 50%.

Impact-/shock-loading For the load capacities of SA Super Alloy G80 lifting chain to apply, it is assumed that the individual chain strands are not subjected to impact - or shock-loading. In cases of possible impact/shock, the load factors on page 5 apply.

Classification of impacts

• Slight impact may result from accelerated lifting or lowering operations • Medium impact may result from the chain slipping while adjusting itself to the shape of the load • Strong impact results for instance from the load falling into the unloaded chain Vibrations If they are used correctly, pewag winner pro lifting chains and accessories withstand high load cycles. pewag products come with a standard rating of 20,000 load cycles. However, in case of high dynamic loads there is a risk of damage to the chain or chain components.

The Trade Association Metall Nord Süd recommends reducing stress at WLL by using a larger nominal thickness/size in such a case.

24

Symmetrical loading For the load capacities of pewag winner lifting chains to apply, it is assumed that the individual chain strands are placed under load symmetrically.

Precautions

When the load is lifted, this results in equal angles of inclination and the individual strands are symmetrical to each other.

The load may be considered symmetrical when all of the following conditions apply:

• Before using several chain slings at the same time, make sure that the crane hook is big enough for all the master rings. Make sure that the master rings cannot fall out of the hook during lifting.

• The load is less than 80% of the indicated load capacity • The angles of inclination of all chain strands are not

greater than 75° and are very similar (i.e. only differ by a maximum of 15°)

• For three - and four- stranded lifting chains, it must be ensured that the corresponding plan angles are within 15° of each other

• Hang any individual strands (leg) that you are not using back into the master link to prevent hazards caused by freely swinging chains or unintended hooking.

• Angles of inclination of more than 45° must be avoided.

• Use only chain slings of the same nominal thickness

and grade at the same time.

Additional detailed information Never tip-load the hook!

The main part of the load is carried by just one leg

The main part of the load is carried by two legs

Be Careful!

If not all of these parameters are complied with, the load cannot be considered symmetrical and the classification of the lifting operation must be left to an expert. In case of doubt, only one chain strand (leg) should be considered as load-bearing. For the corresponding load capacity values, please refer to the load capacity table on page 5.

Wrongful use defeats the purpose SA Super Alloy G80 lifting chains offer perfect quality standards if they are used according to their intended purpose. In cases where not all individual legs are used simultaneously or where several lifting chains are used at the same time, different load capacities apply as outlined in the tables on page 5. In case of doubt regarding the intended purpose, the load capacity as indicated on the tag must be amended in accordance with the following table: Type of sling chain

Number of individual strands used

Use factor in relation to the load capacity given on the tag

Double leg

1

1/2

Triple and Quad leg

2

2/3

Triple and Quad leg

1

1/3

2 x Single leg

2

1.4

3 or 4

1.5

2 x Double leg

Detailed original operating manuals for individual products are available for download at pewagchain.com.

Our manuals are subject to a continuous improvement process to ensure that they are always up to date.

For this reason, always refer to the latest version of a manual.

25

G8/Grade 80

Identification and Testing pewag lifting chains and fittings are marked with a batch identification number and the manufacturer’s identification marking:

• “120” or “12” to indicate pewag Grade 120 Alloy • “100” or “10” to indicate pewag Grade 100 Alloy • “8” to indicate pewag Grade 80 Alloy • “6” to indicate pewag Grade 63 Stainless All Alloy chains are 100% tested to 2.5 times the working load values and are furnished with a test certificate to this effect, this exceeds US requirements.

Every chain sling manufactured by pewag is supplied with a test certificate and steel sling warning tag, as shown below.

Sling WARNING tag

Front(s)

Back

26

pewag Industrial Products Terms and Conditions • TERMS:

Net 30 days - Credit must be established with pewag Inc. All other - cash in advance.

• FREIGHT POLICY - USA & Canada

pewag Inc. shipments, including Terrier Lifting Clamps, over 1,500 lbs. or $4,000.00 within the continental United States or Provincial Canada are prepaid. Carrier at the discretion of pewag.

Shipments under 1,500 lbs. or $4,000.00 will be prepaid and added to the invoice.

Minimum order of $25.00 For all shipments to Canada, customer will be responsible for duties and taxes.

• PRICES:

All prices are shown in US Dollars, order will be accepted subject to prevailing prices at time of order. Prices are subject to change without notice.

• RETURN GOODS:

pewag Inc./Terrier Lifting Clamps: Please note that we will accept returns only after a return merchandise authorization has been obtained. Items must be in new condition, unused in original packaging, with manuals and certifications. NO merchandise will be accepted without prior written authorization. Items must be returned to pewag within 120 days from the day shipped NO returns accepted after 120 days. All returns are subject to a 25% (35% if manuals and certifications are not returned) restocking/handling charge, which will be deducted from the amount of the credit memo.

Returned shipments must be prepaid. Collect or unauthorized shipments will be refused.

• CHAIN SLINGS AND SPECIALTY/CUSTOM ITEMS:

Specialty items, cut chain, and chain slings are custom items and are NONRETURNABLE, NONCANCELLABLE, and NONREFUNDABLE.

• FOR ALL OTHER PEWAG TERMS AND CONDITIONS OF SALE: https://www.pewagchain.com/footer/service/terms-and-conditions/

Disclaimer for Printed Literature: The information contained in our catalog is to be used only as a guide to assist with product selection. pewag Inc. makes no representation or warranty as to the completeness or accuracy of the information contained in our catalog. The products and specifications set forth in our catalog are subject to change without notice and pewag Inc. disclaims any and all liability for such changes. The information contained in our catalog is provided without warranties of any kind, either express or implied, and pewag Inc. disclaims any and all liability for typographical, printing, or production errors or changes affecting the products and/or the specifications contained in our catalog. It is the responsibility of the customer to thoroughly analyze all aspects of the customers’ proposed application for the products. Due to the diversity of possible applications of pewag Inc. products, the customer is solely responsible for making the final selection of the product(s) to be used and to assure that all performance, safety and warning requirements of the application are satisfied.

27

pewag, Inc

630-566-1394

sales@pewagchain.com pewagchain.com

G80CAT/09/2022