With a focus on efficiency, clean-label trends, and functional benefits, companies are pushing the boundaries of what is possible, paving the way for a more sustainable and health-conscious future. Labotec, celebrating 65 years of excellence, continues to play a pivotal role in South Africa’s food safety and quality landscape by equipping the industry with cutting-edge solutions such as the Buchi Fat Extractor for accurate nutritional labelling and the Novasina Water Activity Meter for enhanced shelf-life testing. Their commitment to innovation ensures that food producers maintain the highest standards of safety and consistency.
On the global stage, Drinktec 2025 is generating excitement as the world's premier trade fair for beverages and liquid foods. The event will spotlight transformative solutions in sustainability, particularly through concepts like its Liquidrome Knowledge Hub, which explores AI-driven advancements, circular production systems, and functional beverage trends. These developments reflect a growing global emphasis on sustainability, from eco-efficient packaging to functional drinks tailored for wellness-conscious consumers.
Sabinsa is changing the ready-to-drink (RTD) beverage market with its groundbreaking ingredients like Sabeet® for cardiovascular and performance health, Cococin™ for hydration, and Lactospore® for enhanced gut health. These ingredients align perfectly with the rising consumer demand for natural, health-oriented beverages that blend convenience with wellness. Additionally, innovations like the Flavordose® system are addressing challenges in flavoured water production, offering contamination-free methods and simplifying flavour addition while reducing cleaning downtime.
As consumers increasingly prioritise clean labels, plant-based alternatives, and sustainability, the food and beverage sector is adjusting rapidly, integrating advanced technologies and novel ingredients. From AI-optimised production lines to functional RTD innovations, the industry is building a future centred around health, efficiency, and environmental responsibility.
Enjoy the read!
At SA Food Review, we employ artificial intelligence (AI) software as part of our editorial workflow to assist with research processes and content refinement. While AI technology enhances our efficiency and capabilities, we maintain our commitment to journalistic integrity through rigorous human oversight. All content generated or refined using AI tools undergoes thorough review and fact-checking by our professional editorial team. Our human editors maintain full responsibility for the final review of all published content, ensuring adherence to the highest editorial standards and verifying that all information presented is accurate, factual, and aligned with our publication’s values. This human-led approach allows us to leverage innovative technology while upholding the quality and reliability our readers expect and deserve. Should you have any concerns regarding our use of AI please email the editor at: Kelebogile.nondzaba@newmedia.co.za
Editor: Kelebogile Nondzaba +27 (0)78 175 9632
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July 2025 DIARY
AFMASS Food Manufacturing
Expo Kenya & Eastern Africa
Edition
2 – 4 July
Sarit Expo Centre, Nairobi Kenya www.afmass.com
Dairy Manufacturing Africa
Nairobi, Kenya
2 – 4 July www.africadairysummit.com
Analytica Lab Africa
Johannesburg, South Africa
8 – 10 July www.analytica-africa.com
Food Show Africa
16 to 18 July
Johannesburg, South Africa www.theafricafoodshow.com
September
LabelExpo Europe
Barcelona, Spain
16 – 19 September www.labelexpo-europe.com/
FackPack
Nuremberg, Germany
23 – 25 September www.fachpack.de/en
August
SAAFoST Conference Pretoria, South Africa www.saafost.org.za
DON’T MISSOUT
We’re thrilled to announce the launch of The Pet Hub, previously known as The Pet Food Hub, debuting with our November issue. The Pet Hub will now include two sections:
1. Pet Food Hub – Focused on pet nutrition, premium ingredients, and sustainable packaging.
2. Pet Care Hub – Spotlighting the broader pet industry, including grooming, care products, and innovations in the market.
HOW TO ENTER:
• Send a picture of your favourite pet product with your pet to kelebogile. nondzaba@newmedia.co.za
• Include a short description (200 words) explaining why you and your pet love the product.
COMPETITION DEADLINE: Entries close 15 October 2025. Winners will be announced in the October issue of SA Food Review.
'Charged' sparks excitement in South Africa
Coca-Cola South Africa has officially unveiled Charged, a sparkling strawberry flavoured formulated caffeinated beverage, offering consumers a bold new way to recharge. Following its successful debut in India, Nepal and Vietnam, Charged will now expand The Coca-Cola Company s beverage portfolio in South Africa. Its distinct formulation balances a robust strawberry flavour with a signature fizz, ensuring an unmatched refreshment experience that helps consumers stay invigorated. “We are excited to bring Charged to South Africa, offering a refreshing new way for consumers to get the fuel they need to maximise each day,” said Natasha Chetty, Emerging Categories senior director at Coca-Cola- Africa. “This launch highlights The Coca-Cola Company s dedication to innovation and our mission to provide a diverse range of beverages that meet the evolving tastes and lifestyles of our consumers.” Charged packaging reflects the brand s bold and dynamic personality, featuring a vibrant thunderbolt design that highlights the drink s invigorating properties, making it easily recognisable on shelves. Charged is now available at retailers nationwide in 500ml cans. For more information on Charged, you can visit our website for the latest updates and exclusive content.
Industry solutions from RS South Africa
RS South Africa, a trading brand of RS Group plc (LSE: RS1) and a leading provider of industrial product and service solutions, is reinforcing its commitment to the country’s dynamic food and beverage sector. Backed by a comprehensive portfolio of over 800 000 products, extensive technical expertise, and end-to-end service capabilities, RS is assisting food and beverage manufacturers to tackle operational challenges, ensure compliance, and drive sustainable growth.
The food and beverage industry is a vital pillar of South Africa’s economy, contributing about 25% to the country’s total manufacturing output and generating over R800 billion in annual revenue (Statistics South Africa & TIPS, 2023). The sector spans the entire value chain, from farming and processing to packaging and distribution, and is continuously evolving in response to changing consumer expectations, regulatory demands, and technological advances.
TIGER BRANDS CONSIDERS SELLING BEACON CHOCOLATE
Tiger Brands, a household name in South African food production, has revealed plans to potentially sell its cherished Beacon chocolate brand. Established nearly a century ago, Beacon has cemented its place in the hearts of South Africans with iconic treats like TV Bar, Nosh, chocolateand-marshmallow Easter eggs, and coveted chocolate slabs featuring popular flavours like Ebony and Ivory.
While a definitive decision has yet to be made, the company confirmed it is exploring options to divest from its chocolate category. “We will continue delivering on the strategic turnaround of the business until such time as an appropriate exit mechanism has been identified,” commented CFO Thushen Govender in an interview with News24.
For more,visit. Foodreview.co.za
Tek-Dry Systems joins the Heat and Control family
Tek-Dry Systems, now part of Heat and Control, delivers world-class, bespoke thermal process equipment to food and industrial sectors.
Established in 1990, Tek-Dry Systems has built a global reputation as a specialist supplier of high-quality, bespoke thermal process equipment. In 2025, they became part of the Heat and Control family — strengthening our ability to serve customers with the most innovative dryers, toasters, coolers, and thermal processing systems.
With over 30 years of experience, TekDry is trusted by leading food brands around the world. Their expert engineering and design teams act as process partners and consultants, bringing tailored, highperformance solutions to both food and industrial sectors.
EXPLORE THE TEK-DRY PORTFOLIO
Snack dryers: Tek-Dry snack dryers support the production of a wide range of highquality snacks, including croutons, expanded snacks, and bread-based products. Hallmark features include high evaporation rates, precise moisture control, and a single pass conveyor design that minimises agitation and fines generation. A variety of heat mediums can be used, including direct or indirect gas, electric, or steam.
Key benefits:
• Small footprint
• Easy access design streamlines cleaning
• Low fines generation
• Twin stream processing and heat medium options.
CEREAL DRYERS, TOASTERS & COOLERS
Tek-Dry cereal systems are used by leading food brands to produce high-quality cereals
— including rice, corn, extruded, and coated products. Their innovative single pass suction dryers minimise fines and
DID YOU KNOW?
Did you know Tek-Dry dryers offer energy-saving options by repurposing heat sources such as fryer exhaust for cost-efficient operations?
“Tek-Dry ensures precision and performance in every system, delivering highquality solutions trusted by leading global brands.”
deliver high moisture removal per square metre of dryer, all within a significantly reduced footprint.
Cereal toasters can run on gas and/or electric heating and include integrated dust separation to minimise internal dust build-up. Lower operating temperatures support energy efficiency, while delivering cereals with consistent colour, texture, and moisture.
FRENCH FRY DRYERS
Requested by the world’s leading French fry processors, high-performance dryers feature Tek-Dry’s hallmark single pass design and significantly reduced footprint. Easy internal access and a pre-installed rinse-in-place system make them both easy to clean and low maintenance. While many systems use steam as the primary heat source — latest models can also run on hot water. This significantly reduces operating costs by enabling the capture and
Tek-Dry Snack Dryers support the production of a wide range of high-quality snacks, including croutons, expanded snacks, and bread-based products.
re-purpose of recovered energy, for example from the fryer exhaust.
PREFORM DRYERS AND COOLERS
Tek-Dry’s preform dryers and coolers provide efficient surface water removal and cooling before downstream processing. All systems feature their signature hygienic, single pass design which ensures easy cleaning, minimal maintenance, and reliable performance.
Key benefits:
• High moisture removal per m² of dryer
• Uniform moisture profile
• Lower operating temperatures
• Easy access design streamlines cleaning
• Low maintenance.
PRODUCT CAPABILITIES
Solutions support an extensive range of products across food and industrial sectors, including:
• Cereals
• French fries
• Pre-form products
• Snacks
• Leather fibre
• Pet food
• Polyurethane foam
• Latex foam
• Collagen casing equipment
• Kevlar web
Heat and Controlwww.heatandcontrol.com.
65 years elevating food quality
Labotec marks its enduring legacy while continuing to support Southern Africa’s food industry with quality laboratory equipment for research, QC and process that ensures quality and safety.
For over six decades, Labotec has supported Southern Africa’s scientific community by supplying cuttingedge analytical equipment and offering comprehensive support, particularly in the food industry. From testing protein and fat content in dairy products to ensuring safety in pet food and alcoholic beverages, Labotec’s contributions have helped enhance the quality and safety of food production throughout the region.
This year marks the company’s 65th anniversary—a milestone that reflects not only its ability to adapt and grow with the changing demands of the industry but also its long-standing relationships with clients and suppliers across various sectors.
LABOTEC’S ROLE IN FOOD TESTING AND SAFETY
Labotec offers a broad array of products designed to address key challenges in the food industry. Its equipment helps food manufacturers with research and development, ensure consistent product quality, comply with regulations, and improve processes throughout the food production chain.
“By providing advanced analytical equipment and fostering strong partnerships, some spanning over 40 years, Labotec has supported food producers in delivering safer, higher-quality products to the region’s consumers.”
Analytical tools for food quality: Accurate measurement of key parameters in food products is essential for maintaining consistency and meeting industry standards. Labotec provides a variety of tools for testing ingredients like fat, protein, and moisture, among others. For instance, the Thermo Scientific Orion series offers benchtop and portable meters for measuring pH, conductivity, and dissolved oxygen—critical for quality control. Additionally, the Bellingham & Stanley high-performance digital refractometer allows manufacturers to measure sugar content, helping producers ensure the correct levels for beverages like juices and soft drinks. For real-time analysis, Buchi’s NIR Proximate System provides measurements of fat, protein, fibre, ash, moisture, and even colour in seconds, all of which are important for maintaining the desired quality of products for both on-line and in-line production monitoring.
FAT AND PROTEIN TESTING
Fat and protein content are fundamental
metrics in food analysis, especially for nutritional labelling and quality control. The Buchi Fat Extractor automates the Soxhlet extraction process, a widely accepted method for determining fat content in food products. Similarly, the Kjeldahl method, the gold standard for protein determination, is carried out on the Buchi Distillation unit, offering a reliable and consistent method for measuring protein levels in a range of food products.
Stability and shelf life testing: The stability and shelf life of food products depend on several factors, including moisture content, temperature, and water activity. Labotec’s Novasina LabMaster water activity meter is a vital tool for manufacturers looking to prevent microbial growth and spoilage. By measuring water activity, manufacturers can identify potential issues related to product texture, flavour, and rancidity before they become problematic. Temperature and humidity can significantly impact the shelf life and safety of food products. Labotec’s range of incubators, such as the IncoTherm series,
Science is a journey. A journey to continuously grow, nurture and evolve. We are passionate about working side by side with our customers to understand challenges and make a difference.
In providing the tools, we hope to collectively work towards better health, well-being, and a cleaner environment.
offers a reliable means of conducting microbiological stability tests. Labotec offers precision moisture balances to accurately measure the moisture content of raw materials, such as grains, and finished products. In addition to traditional moisture analysis methods, NIR technology provides a fast and non-destructive option for realtime moisture analysis.
ALCOHOL CONTENT AND VOLATILE ACIDITY TESTING
In the food and beverage industry, accurate alcohol content measurement is important not only for quality control but also for legal and tax compliance. Labotec provides solutions like steam distillation techniques, determination of volatile acid content combined with density meters, and equipment to monitor sulphur dioxide levels, which are particularly important for wine production as a potential allergen.
Sample preparation and process monitoring: Proper sample preparation is a crucial first step in accurate food testing. Miele washers are widely used for cleaning glassware while the ELGA Veolia water purification systems are able to produce any grade of water, from deionised to ultra-pure water. This lab water is often used for preparing media to check for microbial contaminants. Labotec provides a range of Fritsch milling, grinding, and crushing equipment to ensure samples are prepared for further analysis. Whether using planetary mills, ball mills, or rotor mills, this equipment ensures that samples are consistently prepared for testing with minimal variation. Labotec supplies Ebro® data loggers and handheld instruments designed to maintain temperature
control throughout the cold chain—from production to transportation and storage. By tracking critical parameters in real-time, manufacturers can quickly identify issues and correct deviations to maintain the quality of their products.
REAL-TIME PROCESS CONTROL
As food production becomes increasingly automated, real-time monitoring of key parameters like moisture, protein, and fat is essential for maintaining product quality. Buchi’s NIR-Online process analyzers enable manufacturers to continuously monitor these parameters directly on the production line. This real-time data helps adjust the production process in real time, minimizing waste and improving efficiency. Labotec has recently introduced the Buchi ProxiScout™
DID YOU KNOW?
Labotec’s Buchi Fat Extractor automates the Soxhlet extraction process, a globally recognised method for accurately determining fat content in food products.
and NeoSpectra Cloud Portal to their NIR offerings. The ProxiScout™ allows for quick, non-destructive material analysis directly on production lines or in warehouses, providing immediate results that help optimize production and quality control.
The role of Buchi Rotavapors: Labotec also offers Buchi Rotavapors, which play a crucial role in extraction and distillation processes in the food industry. Rotavapors are particularly effective for applications such as extracting distilled milk or analysing the presence of PCBs (Polychlorinated Biphenyls) in food products, helping ensure food safety.
A legacy of supporting innovation in food quality: Founded in 1960 by Klaus Harth, Labotec has grown to become a trusted name in Southern Africa’s scientific equipment market. By providing essential tools for food manufacturers and researchers, Labotec has supported the development of safer, higher-quality food products for the region’s consumers. Over the years, Labotec has maintained strong relationships with international and local suppliers, ensuring a consistent supply of high-quality equipment and reliable service. Labotec’s focus on innovation and commitment to meeting the evolving needs of the food industry has helped it remain a trusted partner for food producers, researchers, and institutions. Its partnerships, some lasting over 40 years, have been key to its success and ability to provide valuable solutions to clients across various sectors.
LOOKING TO THE FUTURE
As Labotec celebrates 65 years of operation, it remains focused on adapting to the future needs of the food industry. The company continues to offer scientific tools and equipment that support food manufacturers in meeting quality control standards, ensuring food safety, and optimizing production. Labotec’s ongoing commitment to improving food testing and process monitoring ensures that food producers have the tools they need to deliver high-quality products to consumers.
ProxiScout NIR
Extrupet leads South Africa’s fight against plastic waste
WORLD ENVIRONMENT DAY 2025 HIGHLIGHTS PLASTIC POLLUTION
World Environment Day (WED), commemorated globally on June 5 since 1973, brought a renewed call to action: “#BeatPlasticPollution.” This year’s theme resonated deeply as it spotlighted the pervasive issue of plastic waste. The event also underscored the urgency for sustainable solutions to mitigate pollution and foster a circular economy. Minister of Forestry, Fisheries and the Environment, Dr Dion George, marked the occasion by visiting Extrupet, a leading recycling facility in Wadeville, Germiston. Highlighting the world’s environmental challenges, Dr George described the interconnected crises of climate change, biodiversity loss, and pollution, emphasising the role human activity and unsustainable practices play in exacerbating these issues. “These complexities demand urgent, coordinated action across all levels of society,” Dr George remarked during his address.
LAUNCH OF COASTAL CLIMATE CHANGE PLAN
On the same day, the minister launched South Africa’s first Coastal Climate Change Adaptation Response Plan (CARP). This milestone reflects the country’s dedication to counteract the dual threats of plastic pollution and climate change. Aligned with critical frameworks, including the Paris Agreement and the 2024 South African Climate Change Act (No. 22), CARP provides a science-based pathway to enhance coastal resilience. It also raises public awareness about the compounding threats to coastal ecosystems due to rising sea levels and mismanaged plastic waste. The plan strengthens South Africa’s National Climate Change Adaptation Strategy by proactively equipping communities with tools to build sustainable coastal environments.
EXTRUPET’S PIONEERING ROLE IN RECYCLING
Located in Germiston, Extrupet is a beacon of recycling excellence. The facility recycles both PET and HDPE bottles, creating high-quality products such as PET flakes, food-grade recycled PET (rPET), and more.
Over 25 years, it has earned recognition as both the largest PET recycler in South Africa and a pioneer on the African continent. The minister toured Extrupet’s sophisticated PET recycling facility, one of the most advanced of its kind in Africa. By converting waste bottles into materials used in fibre, packaging, food-grade applications, and industrial products, Extrupet showcases the circular economy model in action. “This success was made possible by the voluntary Extended Producer Responsibility (EPR) scheme started in 2000 in collaboration with PETCO,” stated Chandru Wadhwana, joint managing director at Extrupet. “It’s a vivid example of how local industry and producer responsibility organisations can work together to divert waste from landfills and establish a functional circular economy.”
BUILDING A SUSTAINABLE FUTURE
Dr George’s visit to Extrupet symbolised the government’s commitment to fostering partnerships that address both plastic waste and climate challenges. The minister stressed the importance of ensuring that recyclers like Extrupet play a central role in reshaping industry practices and enabling sustainabilitydriven innovation. As partners in the fight
against pollution and climate threats, South African organisations like Extrupet demonstrate that unified collaboration between public and private sectors can create transformative solutions. As South Africa continues its journey toward sustainability, initiatives like CARP and organisations like Extrupet lead the charge, embodying the spirit of #BeatPlasticPollution through impactful, science-driven strategies.
15 YEARS OF EXPERTISE
At Extrupet, we’re proud to celebrate 15 years of expertise in producing superiorquality, food grade rPET. PhoenixPET® remains the trusted name in South Africa’s recycling landscape. Our advanced Vacunite, Vacurema and Starlinger technologies set a high standard for food grade PET recycling, delivering reliable, high-quality resin that exceeds industry expectations. This partnership has empowered us to create reliable, high-quality recycled PET resin, unmatched in consistency and approved for use by top brands and international authorities. As we continue to push the boundaries of recycling, we remain committed to supporting the circular economy and providing sustainable solutions that meet the demands of an ever-evolving industry.
drinktec 2025 - Only 100 days until the opening
Preparations for drinktec 2025 are entering their final and most intensive phase. With strong registration figures, the world’s leading trade fair for the beverage and liquid food industry is once again demonstrating its impressive standing.
From 15 to 19 September 2025, over 1,000 exhibitors from more than 50 countries will come together in Munich to showcase the latest trends in beverage and liquid food production. Spanning over 73,000 square metres, exhibitors will present solutions and expertise covering the entire value chain, addressing all industry challenges. Rolf Keller, managing director of YONTEX, underlines the importance of drinktec within the global beverage and liquid food market. “drinktec remains closely aligned with market needs, and this year’s edition is no exception. The strong response to drinktec 2025 is a testament to this strategic alignment.” Markus Kosak, executive director of the drinktec Cluster, adds, “Only a few spaces remain available. We continue to receive enquiries and are working to place them in the most suitable exhibition areas.”
This demonstrates once again that drinktec is living up to its reputation as the industry’s leading global trade fair. With the 2025 edition, the industry affirms the breadth of technologies and solutions available internationally for beverage and liquid food production. The familiar distribution of one-third domestic and twothird international exhibitors will again be maintained this year. “The international exhibitor base is at the core of drinktec’s identity and underscores its strength. For visitors, this means that drinktec is
uniquely positioned as the go-to platform for discovering future-oriented solutions tailored to the beverage and liquid food sectors worldwide,” Kosak continues. Once again, since 1951, Munich will serve as the global summit for raw materials, technology, and machinery related to the production and marketing of beverages and liquid foods.
“Only a few spaces remain available.”
LIQUIDROME – A VISION OF THE FUTURE
Looking ahead, the supporting programme has undergone a conceptual redesign, as Markus Kosak explains, “We are consolidating our programme in hall C4 with our new format, ‘Liquidrome’. This area will serve as a forum for knowledge exchange, exhibitor presentations, and interaction with academia and research. With Liquidrome, we are laying the foundation for the dialogue of the future.” This interactive space will broaden information access for visitors and offer insights into novel product concepts, the use of innovative technologies, and emerging market strategies. In close coordination with drinktec’s conceptual sponsor, the VDMA Food Processing and Packaging Machinery Association, the content will be structured around three central themes.
KEY TOPICS HIGHLIGHT FUTURE PROSPECTS
Under the topic ‘circularity & resource management’, topics such as water reuse and wastewater treatment will be addressed. Presentations will explore how global requirements for water conservation can be implemented from various perspectives. Additional focal points include energy recovery, the use of byproducts from production processes, and more efficient packaging material usage. The implementation of the EU’s Plastic and Plastic Waste Regulation (PPWR) will also be reflected in the lecture programme. The second topic, ‘Data2Value’, focuses on process transparency and the integration of machine learning and AI-based applications. Topics include flavour prediction models and predictive maintenance. These approaches also apply to cleaning process design: AI combined with machine learning enables the detection of contamination levels in containers and triggers self-adjusting cleaning cycles accordingly. The third topic, ‘lifestyle & health’, provides inspiration on flavour solutions for lowor no-alcohol beers, alcohol-free wines, and fermented beverages—empowering manufacturers to tap into this growing segment with optimised recipes. Functional drinks enriched with minerals, vitamins, amino acids, fibre, or probiotics are
DID YOU KNOW?
drinktec 2025 is expected to cover approximately 73,000 square metres of exhibition space at the Trade Fair Center Messe München.
expected to gain market share. The addition of plant-based proteins, some derived from brewing by-products, will also become increasingly important.
STARTUP ZONE – STRONG PARTICIPATION
Part of the Liquidrome, the Startup zone has seen a particularly strong response this year. “We’re presenting an exciting range of German startups, supported through a stand concept funded by the Federal Ministry for Economic Affairs and Climate Action (BMWK). In addition, we’ve successfully attracted numerous international startups,” says Kosak. These startups demonstrate clear innovation potential, particularly in IT solutions for the industry. Maintenance management systems, cloud technologies, and other digital solutions are a key focus. Young companies are also concentrating on energy and heat supply for beverage production and the development of
innovative additives. The exhibition team has observed clear momentum in the ingredients and new beverages segment. The health bar, integrated within the Liquidrome, will showcase concepts for health-promoting drinks—a segment consistently gaining market share, according to analysts. “We are dedicating significant attention to this product category. Manufacturers may need to adapt their production strategies accordingly,” says Kosak. The team is closely monitoring the activities of researchers and ingredient producers, as forecasts predict global annual growth rates of over 8% in this segment through 2028. The New Beverage Concept (NBC) special area in hall C3 will also present ideas for novel ingredients and flavour variations—even beyond the health-oriented sphere.
drinktec – www.drinktec.com
Power up: The ultimate guide to ready-to-drink beverages for active lifestyles
Sabinsa leads the way in redefining ready-to-drink (RTD) beverages, combining convenience with functional ingredients to support active lifestyles.
Convenience is key, and ready-todrink (RTD) beverages have become popular for consumers seeking quick and nutritious options in today’s fastpaced world. RTD beverages are pre-made, packaged drinks ready for consumption without additional mixing or preparation. They come in various forms, including cans, bottles, and cartons, and are designed to provide essential nutrients, hydration, and performance-enhancing benefits in a convenient, easy-to-consume format.
Sabinsa, a leader in the nutraceutical industry, offers a range of high-quality extracts and ingredients that enhance the nutritional profile and functional benefits of RTD beverages. Ingredients from Sabinsa are designed to cater to a wide range of health and wellness needs. Whether you aim to enhance cardiovascular health, alleviate stress, manage inflammation, or ensure optimal hydration, these beverages provide a holistic approach to improving overall well-being and performance. With their carefully selected
“Aim to enhance cardiovascular health, alleviate stress, manage inflammation, or ensure optimal hydration, these beverages provide a holistic approach to improving overall well-being.”
ingredients, Sabinsa offers a convenient and effective way to support your health and wellness journey.
The benefits of RTD beverages include convenience, consistent quality, and the ability to provide targeted health benefits. They eliminate the need for mixing ingre-
dients or measuring proportions, making them an ideal choice for busy individuals. Additionally, RTD beverages are crafted by expert producers, ensuring reliable taste and quality with every sip.
BEETROOT EXTRACT (SABEET®)
Beetroot extract is a standout ingredient in RTD beverages (Sabeet®). Sabeet® is a standardised aqueous extract from the roots of beet (Beta vulgaris), containing 2% nitrates. Dietary nitrate plays a significant role in enhancing exercise efficiency and performance. Beetroot-based dietary supplements are highly popular due to their benefits in improving cardiovascular health and athletic performance.
In a clinical trial, 20 healthy male participants received 5 g of Sabeet® for 14 days before their daily exercise bout. Results suggested a significant improvement in cardiovascular and exercise performance from baseline to the final visit. The Sabeet® group increased circulating nitric oxide levels, thus improving blood flow, muscle pump, and exercise performance. Additionally, Sabeet® supplementation decreased lactate dehydrogenase (LDH) levels, potentially reducing muscle damage associated with endurance exercise. Significant changes in inflammatory biomarkers, such as C-reactive protein (CRP) and erythrocyte sedimentation rate (ESR), were also observed1.
Effects of Sabeet® on Plasma NO levels. *Difference between placebo and Sabeet® statistically significant at P < 0.05.
Effects of Sabeet® on plasma Lactate Dehydrogenase.*Difference between placebo and Sabeet®statistically significant at P < 0.05
COCONUT LIQUID ENDOSPERM (COCOCIN™)
Coconut water, the liquid endosperm of green coconuts (Cocos nucifera), is a refreshing natural beverage known for its rehydrating properties. Often described as a “natural isotonic sports drink,” coconut water provides higher amounts of electrolytes such as potassium and magnesium compared to conventional sports drinks. Additionally, coconut water solids have a prebiotic role, beneficially influencing the balance of microflora in the gastrointestinal tract. Cococin™ captures the goodness of coconut water in a convenient, free-flowing powder form.
Recently affirmed as GRAS for use in foods and clinically validated for its topical benefits. In the context of RTD beverages, coconut water is a refreshing natural option known for its rehydrating properties. Cococin™ freeze-dried coconut water helps consumers feel refreshed after a workout and maintains electrolyte levels (potassium and magnesium). Cococin™ can be added to sports beverages, RTD, and powder blends to help keep customers hydrated.
WITHANIA SOMNIFERA EXTRACT (SHAGANDHA®)
Ashwagandha (Withania somnifera) has been traditionally researched for its adaptogenic properties, supporting focus, energy, performance, and emotional balance. Shagandha®, prepared from the roots of Withania somnifera, is standardised to contain a minimum of 2.5% Withanolides and 0.25% Withaferin-A.
In a randomised, double-blind, placebo-controlled trial, 50 healthy participants with mild to moderate stress were supplemented daily with Shagandha® (500 mg) along with BioPerine® (5 mg) or placebo for 60 days. Results suggested a significant reduction in stress and anxiety scores, improved quality of life, and improved serotonin levels2. Another trial with 70 par-
“With every sip, readyto-drink beverages powered by sciencebacked ingredients offer more than refreshment.”
ticipants reported improved mood, general well-being, and sleep quality3. Shagandha® may improve athletic performance by effectively reducing stress and providing sound sleep, ensuring better cognitive abilities and more accurate performance in sports.
CURCUMA LONGA EXTRACT (CURCUMIN C3 COMPLEX®)
Curcumin C3 Complex® is prepared from the dried rhizomes of turmeric (Curcuma longa), containing a minimum of 95% curcuminoids. This helps protect against free radical damage, manage inflammation, and boost the immune system.
In a clinical trial, Curcumin C3 Complex® (500 mg) supplementation twice daily for 10 days (6 days before and 3 days post-exercise) reduced muscle soreness and maintained muscle power following plyometric exercise4.
LACTOSPORE®
Lactospore® strain of Bacillus coagulans MTCC 5856 (presently known as Heyndrickxia coagulans), a spore-forming probiotic developed by Sabinsa Group, is widely incorporated into various RTD beverages. Known for its ability to survive harsh conditions, Lactospore® is an ideal ingredient for beverages, supporting gut health, enhancing digestion, and boosting the immune system. The combination of probiotics in these drinks has made them a favorite among health-conscious consumers, supporting gut health, enhancing digestion, and boosting the immune system.
CONSUMER PREFERENCES AND TRENDS
Consumers increasingly seek beverages with health benefits, natural ingredients, and functional properties. This not only enhances the nutritional profile of the beverages but also provides specific health benefits, such as improved cardiovascular health, reduced stress, enhanced immune function, and better digestion.
CONCLUSION
RTD beverages are transforming how athletes and fitness enthusiasts stay hydrated and enhance their performance. These beverages offer a convenient and effective way to support health, well-being and maintain optimal hydration.
“With every sip, ready-to-drink beverages powered by science-backed ingredients offer more than refreshment-they deliver performance, wellness, and a healthier future on the go.”
REFERENCES
1. Majeed M, Majeed S, Lad PS, Vuppala KK. Standardized Beet Root Extract in Cardio Vascular and Exercise Performance: A Randomized, Double-Blind, Placebo-Controlled, Cross Over, Two Group, Two Period, Clinical Study to Evaluate the Efficacy and Safety. International Journal of Innovative Research in Medical Science (IJIRMS). 2016 Nov;1(09).
2. Majeed M, Nagabhushanam K, Mundkur L. A standardized Ashwagandha root extract alleviates stress, anxiety, and improves quality of life in healthy adults by modulating stress hormones: Results from a randomized, double-blind, placebo-controlled study. Medicine. 2023 Oct 13;102(41):e35521.
3. Majeed M, Nagabhushanam K, Murali A, Vishwanathan DT, Mamidala RV, Mundkur L. A Standardized Withania somnifera (Linn.) Root Extract with Piperine Alleviates the Symptoms of Anxiety and Depression by Increasing Serotonin Levels: A Double-Blind, Randomized, Placebo-Controlled Study. J Integr Complement Med. 2024;30(5):459-468.
4. Hillman AR, Gerchman A, O’Hora E. Ten days of curcumin supplementation attenuates subjective soreness and maintains muscular power following plyometric exercise. Journal of dietary supplements. 2022 Apr 22;19(3):303-17.
Cutting-edge packaging machinery
Progetto International manufacturers and distributors of automated machinery for the packaging, labelling, and filling industries. They commit themselves to fulfilling the client’s requirements, from conceptual design to implementation, delivery and after sales service. Food Review editor, Kelebogile Nondzaba, speaks to Progetto International about their latest product and service offerings.
OFFERING COST EFFECTIVE PACKAGING SOLUTIONS
Progetto international is one of South Africa’s leading packaging systems design and manufacturing companies. They manufacture and distribute machinery for the packaging, labelling, and filling industries and provide the best solution and equipment at a competitive price to their clients. Progetto International is recognised for its high standard of service, quality and competitive pricing, workmanship, and technology. Combining its own manufacturing of engineered designs through a team of highly skilled mechanical and electrical engineers with their approved and reliable suppliers. They commit to fill the clients’ requirements, from conceptional design to implementation, delivery and after sales service.
The new factory and location in Killarney gardens form their next step in the journey to expansion. With the growth of the company, logistical and capacity challenges they were obliged to seek for a larger premisses. Progetto Int was established in 2008 and its manufacturing facility is currently situated in Killarney Gardens, located in the proximity of Cape Town. The aim is to provide the best solutions and equipment at a competitive price by maintaining a good balance between time, cost, scope and quality. Furthermore, they network with professional suppliers to achieve a high level of planning, price negotiation and quality. The team at Progetto specialises in managing processes – from start to finish. The tasks include handling concepts of automation requirements through research that involves integration of solutions as part
of the production lines and process. They have successfully supplied equipment and installed projects throughout South Africa and proudly crossed borders to Angola, Kenya, Nigeria, Canada, and USA.
Q. HOW DO YOU STAY AHEAD OF INDUSTRY TRENDS AS WELL AS FOSTER INNOVATION?
We stay ahead of our business competition in the market by constantly being on the lookout for innovative and practical ways to fill the gaps in the current market with new products and services. This requires a substantial amount of investment in product development.
Q. HOW DOES THE COMPANY INTEGRATE ENVIRONMENTAL AND SOCIAL CONSIDERATIONS INTO ITS OPERATIONS?
To reduce waste, there is a recycle system in place for all our waste materials, this builds employee awareness and engagement to be more environmentally friendly. With their continuous training, creativity to design and maintaining systems we also improve their quality of life.
MISSION
We as a highly motivated and skilled team committed to our customers success and requirements by exceeding their expectations, providing high quality, services, and cost with continuous improvement.
VISION
Is to lead as a preferred manufacturer and supplier in the packaging and automation industry. To provide clients with appropriate and cost-effective packaging solutions.
The team at Progetto specialises in project design and manufacturing to implementation – from start to finish. The tasks include handling concepts of automation requirements through research that involved to integrate the solutions as part of production lines and processes. They have successfully supplied equipment and install projects through South Africa and proudly crossed borders to Angola ,Kenia, Nigeria, Canada and USA.
Q. PLEASE SHARE ANY NEW PRODUCTS OR SERVICES IN THE PIPELINE?
We offer a wide range of high-quality packaging systems that include the following:
• Semi-auto carton erectors for different carton sizes
• Manual and semi-automatic carton sealer for top and bottom sealing – tape or hot melt sealing
• Flow wrapping systems
• Custom built carton packing systems
• Auto filling machines for all industries e.g., cosmetic and pharmaceutical industries
• Auto and semi auto tube fillers, sealers, and trimming systems
• Pallet and shrink wrap systems.
Conveyor lubrication systems
In the fast-paced world of beverage production, conveyor systems operate under constant pressure. Here’s why proper conveyor lubrication is crucial for maintaining efficiency, safety, and longevity of your production lines.
In the fast-paced world of beverage production maintaining a clean, efficient and reliable conveyor system is crucial for meeting demands and ensuring smooth operations, conveyor lubrication plays a pivotal role in achieving this by reducing friction, preventing wear and tear, and extending the lifespan of conveyors. Conveyors are the backbone of beverage production lines, transporting bottles, cans, and packaging materials from one stage of the production process to another. These systems are subjected to continuous motion, high speed operations, and various environmental factors. Without effective lubrication, the friction generated during these processes can lead to increased energy consumption, bottle scuffing, breakages, down time due to maintenance and even equipment failure. One of the primary benefits of conveyor lubrication is the reduction of friction between bottles and cans, and conveyor itself. This results in decreased energy consumption, contributing to overall energy efficiency in the plant. Energy–efficient operations not only align with sustainability goals, but also lead to cost savings, making lubrication systems a valuable investment. Moreover, conveyor lubrication plays a crucial role in preventing wear and tear on conveyor components. The constant movements of materials and the exposure to contaminants can accelerate the deterioration of belts, chains and rollers. Lubrication acts as a protective barrier, minimising the impact of friction and extending the lifespan of these
components. This reduces the frequency of maintenance interventions and enhances the conveyor system’s overall reliability. Selecting the right lubricant is paramount in ensuring the effectiveness of a conveyor lubrication system. Early lubes were all soap based and had certain inherent problems. They were very sensitive to water hardness, often produced excessive foam and supported the development of microbial slimes.
ADVANTAGES OF SYNTHETIC LUBRICANTS
Today, most lubes are based on synthetic organic compounds. They have high tolerance for water hardness, eliminating the need for water softeners. This brings cost savings by obviating the cost of running and maintaining softeners. Synthetic lubes generally do not support microbial growth on the conveyors and some formulations are antimicrobial and do not allow any bacterial or fungal slimes to form and build up on the conveyors. The floor under the conveyors is therefore clean and slime free, which
contributes to personal safety and plant hygiene. Another positive feature of synthetic lubes is that conveyor spray nozzle blockages are greatly reduced or eliminated entirely, which saves manpower for the time to unblock the nozzles and reduce conveyor wear. Various factors, such as the type of conveyor, operating conditions, and the type of beverage being processed influence the choice of lubricant. Implementing an effective lubrication strategy involves more than just applying lubricant to moving parts. Regular inspections, monitoring systems, and proper maintenance schedules are essential elements of a comprehensive approach. In addition to the mechanical benefits, proper conveyor lubrication contributes to a cleaner and safer working environment. Over–lubrication can lead to spillage, creating slippery surfaces that pose safety hazards for plant workers. A well-maintained lubrication system minimises the risk of spills, contributing to a safer workplace and reducing the potential for accidents and contributing to efficiency and longevity of conveyor systems .
Boosting efficiency in baking & chocolate forming
Leading manufacturer IPCO is gearing up to showcase its innovative solutions from highperformance steel bake oven belts to advanced chocolate forming systems, IPCO’s offerings promise efficiency, sustainability, and top-notch quality for businesses of all sizes.
IPCO, one of the world’s leading manufacturers of steel bake oven belts and chocolate forming systems, will be showcasing the productivity benefits that can be achieved using its systems, including demonstrations of its market-leading Rotoform chocolate chip depositor.
The company will also have details of the latest addition to its range of conveyor components – a new belt tracking solution – and will be highlighting the benefits of wraparound service support that’s available to all customers.
SOLID AND PERFORATED STEEL CONVEYOR BELTS
IPCO is a world-leading manufacturer of steel belts to the bakery and confectionery
WHAT WE DO: INDUSTRIAL PROCESS SOLUTIONS
IPCO innovates, manufactures and services steel belts and advanced highperformance processing equipment: Thermopress double belt press systems - Double belt presses for applications such as pressing, lamination, impregnation, and cooling offer a versatile solution for a wide range of industries. IPCO’s ThermoPress systems integrate these processes into one continuous production line, facilitating efficient and environmentally friendly lamination press solutions. Steelbelt solutions for every industry - For over 120 years, IPCO has led innovation in steel, combining precision engineering with expert craftsmanship. As a global leader in steel belt technologies, we specialise in producing high-quality steel belts and steel belt systems for high-performance applications across various industries.
industries, supplying both OEMs and end users. IPCO bake oven belts offer outstanding thermal properties for efficient baking; inherent ease of cleaning, a high degree of sustainability due to low heating costs; and an attractive return on investment.
High-capacity chocolate forming systems: IPCO also is a major supplier of chocolate forming/moulding equipment, with systems designed for the production of industrial ingredients – chips, chunks, drops and blocks – and decorative products such as shavings, rolls, pencils, blossoms and many more.
These include the market-leading Rotoform HP (High Performance) chocolate forming system, a high-capacity rotary drop depositor that that can be used to form chips
“IPCO also is a major supplier of chocolate forming/moulding equipment, with systems designed to produce industrial ingredients –chips, chunks, drops and blocks – and decorative products such as shavings, rolls, pencils, blossoms and many more.”
DID YOU KNOW?
IPCO offers high productivity solutions for baking and chocolate forming.
kg – by simply changing the shell.
Conveyor component ranges expanded with new tracking device: IPCO has expanded its range of conveyor components with the introduction of an innovative new Compact Belt Tracking system, CBT 2G. Featuring a contact-free optical sensor that continuously monitors the position of the belt, the device immediately corrects any belt deviation to deliver fast, precise tracking and an extended belt life.
The CBT 2G is the latest addition to a range of conveyor equipment encompassing everything from sheaves and shafts to bearings and breakpoints.
Global service support: IPCO has sales and se rvice offices in more than 30 countries, with trained and equipped service teams on the ground and available to provide a quick response to any service or repair requirement.
Mobile: +2772 780 0213
Email: maanda.mafunisa@ipco.com www.ipco.com/bake
IPCO Conveyor belt tracking system | 1333hpr
------BAKE MORE, BAKE BETTER WITH IPCO STEEL BELT TECHNOLOGY
Our solid and perforated steel belts have helped bakeries produce premium quality products for almost 100 years.
Flat, straight, durable and easy to clean, they provide a baking surface that’s ideal for everything from rich, chewy all butter cookies to traditional biscuits and crackers.
We can also support you with a wide range of conveyor components covering everything from tensioning, drive stations and drums to tracking systems, break points and graphite stations. Talk to your local IPCO service team and we’ll work with you to improve the performance, productivity and reliability of your oven through process enhancement and system upgrades.
High productivity wide belts up to 3500 mm.
Maximum versatility – bake more on an IPCO steel belt.
Energy efficient – lighter belt means lower carbon footprint.
High power laser cleaningfaster, cleaner and greener than traditional cleaning.
Installations, upgrades (mesh replacement), repair, maintenance and spare parts.
Quality counts conveyor chain
BMG’s comprehensive range of power transmission components includes Italian manufactured ZMC industrial conveyor chains, that offer dependable service in diverse applications, particularly in food and pharmaceutical production and packaging.
“BMG’s ZMC solutions for the food and beverage sector extend from the processing of raw ingredients, to baking, bottle washing, packaging and safe distribution,” says Carlo Beukes, business unit manager, Power Transmission division, BMG. “Our team of specialists advises customers at food and beverage plants to only invest in quality branded conveyor components that are manufactured in food-compliant materials - like Stainless Steel - for highly specialised and safety-critical applications in food manufacturing and preparation.
“Advantages of Stainless-steel components include corrosion and thermal shock resistance, durability, resistance to powerful cleaning detergents and the ability to withstand a wide temperature range – from cooking to freezing. What’s critical, is that food is unspoiled by nontoxic Stainless-Steel components.
“Stainless Steel chains are also recommended because this material has low magnetic permeability and is highly resistant to both alkali and acidic environments.”
ZMC PORTFOLIO
The ZMC portfolio - which is manufactured to stringent international quality specifications - comprises standard chains and chains for special applications and is available from BMG in a wide range of dimensions, mechanical characteristics and geometry. BMG’s ZMC metric and imperial chains are available with solid, hollow or extended pins, with bushings, rollers or bearings mounted at the centre of the links. Chains are also offered with holes in the links, designed especially for the subsequent assembly of the necessary components. BMG also supplies sprockets, with or without a hub, suitable for each type of chain.
BMG’s range of ZMC chains for special
“BMG’s ZMC solutions for the food and beverage sector extend from the processing of raw ingredients, to baking, bottle washing, packaging and safe distribution.”
applications – particularly for the food, beverage, packaging and pharmaceutical sectors - is manufactured with the appropriate combination of materials, heat treatments, surface coatings, geometry and precise dimensions to cope efficiently with complex challenges.
BMG specialists advise on suitable materials and coatings for specific working conditions - load, speed, temperature, humidity and contact with process fluids or steam. The company also offers a measuring service, which makes it possible to assemble the chains on the system by perfectly matching them, to ensure maximum precision and uniformity of length. This prevents product waste by perfectly aligning dual strand conveying systems.
ZMC STAINLESS STEEL CONVEYOR CHAINS
The main applications for ZMC Stainless Steel conveyor chains in the agri-food industry are in machines used to select fruit and vegetables according to size, weight and for processing and packaging products. Bakery proofers are an integral part of the industrial process to produce numerous bakery products, including bread, crackers, breadsticks, rusks, pizza, biscuits and sweets. Depending on the size and characteristics of the product and specific performance requirements, the proofer can be developed in various ways, using vertical and horizontal Stainless-Steel conveyors to carry the trays, baking tins or slats, on which the products to be leavened are deposited. Fundamental parameters for the design of the system include speed,
environmental conditions, as well as scheduled maintenance. With the choice of various materials, including Stainless Steels of various types, heat treatments, coatings and special components, including bushings and bearings, it is possible to produce chains capable of working up to 500 °C.
SELF-LUBRICATING MECASEC®
The main configurations for food baking ovens with conveyor chains are horizontal wire net or slats. In wire net ovens, the chains are generally produced with hollow pins, while for the slats, a wide range of chains with attachments has been developed - some of which have protruding pins and outboard rollers. In this sector, ZMC’s selflubricating Mecasec® technology, can be used up to 250 °C. BMG recommends ZMC 50 mm pitch chain with protruding pins used in peeling machines in the canning industry. Other designs of recommended chain for this sector include hollow pins and protruding pins. Bottle washer chains require high strength and long wear life without lubrication. For part of the bottle washing process the chain works immersed in water with diluted detergent and is often polluted by abrasive elements from the glass bottles, like dust and paper residues. For high efficiency in bottle washing systems, BMG specialists recommend the use of high-performance Stainless-Steel chains. ZMC bottle washer chains are available with attachments, that have welded internal screws, for securely fixing the crossbars on which bottles are transported.
Other applications for ZMC chain are for conveyors in complex assembly lines in automotive manufacturing plants, cement production and in timber and sugar mills. BMG’s Power Transmission division also supplies and supports other leading brands of chains, including Fenner, Tsubaki, Webb and Rexnord.
- www.bmgworld.net
PART OF THE FOOD & BEVERAGE
PROCESS
With a proven track record in the food & beverage industry, BMG provides quality components, technical expertise and superior service. We offer:
• Comprehensive application knowledge and technical support
• Complete solutions from a single source
• A strong global presence
• Thousands of installations in the food and beverage industry
• An extensive, versatile portfolio of premium quality products
• High reliability, efficiency and durability
• Recognised production quality according to global standards
With an extensive stockholding, contact us today on +27 11 620 1500 for your consumable-related enquiries.
Tech savvy conveyor belts redefine efficiency
The food and beverage industry is undergoing a revolution as conveyor systems become smarter, more sustainable, and hygienic. Innovations including AI technologies, modular designs, and green materials are driving efficiency and ensuring safety in modern production lines.
Conveyor systems are an integral part of the food and beverage manufacturing process, ensuring seamless, efficient, and hygienic transportation of products. In 2025, the sector has seen groundbreaking advancements that address both production and environmental challenges.
AI INTEGRATION FOR SMART OPERATIONS
Artificial intelligence (AI) has taken conveyor technology to the next level. By using machine learning and advanced analytics, AI is enabling conveyor systems to operate with precision and intelligence. For example:
• Predictive maintenance powered by AI can detect potential mechanical failures and temperature fluctuations before they lead to costly downtime.
• AI-powered sensors adjust conveyor speeds and product spacing, ensuring optimal throughput and reducing product damage.
• Automated tracking allows manufacturers to monitor product flows and quality in realtime, ensuring superior consistency and compliance with stringent safety standards. With AI integration, manufacturers can optimise every aspect of their operations, making conveyor systems essential for smart manufacturing.
SUSTAINABLE MATERIALS
Sustainability is now a core focus across global industries, including food and beverage. Conveyor belts have transitioned towards green innovations, including:
• Recyclable stainless steel: Durable and hygienic, this material is now being paired with eco-friendly, FDA-approved coatings to minimise environmental impact.
• Green belts: These are conveyor solutions made from renewable materials that reduce reliance on plastic and synthetic components.
• Energy-efficient motors: Modern conveyor designs use motors that consume less power, contributing to the reduction of factory emissions.
align with global sustainability goals while maintaining operational excellence.
MODULAR DESIGNS FOR FLEXIBILITY
Modular conveyor belts are a game-changer for manufacturers. Their adaptability allows production lines to accommodate various product sizes, weights, and shapes without the need for extensive reconfiguration. Benefits include:
• Simplified installation and dismantling, which reduces downtime during reconfigurations.
• Rapid cleaning processes, improving operational hygiene and saving time, particularly in food processing plants.
• Expanding conveyor lengths or adapting layout designs to meet growing production demands with ease.
This flexibility allows organisations to stay agile in the face of shifting market needs and consumer preferences.
VERTICAL CONVEYORS AND IOT ENHANCEMENTS
Spiral 2.0 conveyors: As seen at prominent exhibitions like ProMat 2025, vertical conveyor technology continues to advance. The Spiral 2.0, for example, combines speed and efficiency for elevating or lowering products across levels, saving crucial floor
space in industrial settings.
IoT sensors: Internet of Things (IoT) technology is another transformative element. These smart sensors embedded within conveyor belts track critical data such as product weight, temperature, and positioning. Some systems also integrate cameras for real-time inspection, which reduces defects and ensures product integrity. This combination of innovations enables manufacturers to monitor their lines comprehensively while reducing waste and improving operational transparency.
HYGIENIC DESIGNS LEAD THE WAY
With food safety regulations becoming stricter, conveyor belts must prioritise hygiene. Recent developments include:
• Antimicrobial coatings: Designed to inhibit bacterial growth and ensure safe food handling.
• Seamless surfaces: Reducing crevices where waste or bacteria may get trapped, facilitating easier cleaning.
• Automated cleaning systems: Built-in cleaning functions reduce water usage, adhering to sustainable practices while maintaining hygiene.
These developments ensure that food and beverage manufacturers meet global safety standards and build consumer trust.
THE FUTURE OF CONVEYOR SYSTEMS
The evolution of conveyor systems reflects the food and beverage industry’s commitment to innovation, efficiency, and sustainability.
Ensuring peak pump performance
As global populations rise and environmental concerns mount, industries must adapt. I-MAK, a leading provider of gearbox solutions, is at the forefront of this shift.
Given burgeoning global populations and the rapid depletion of resources, industry has a prominent role to play in protecting the environment in a bid to save the planet. A key focus area is waste which has become a precious resource that can add value through reformation, recycling and re-use. Municipalities are subsequently switching from burying and burning waste to an environmentally friendly business model of processing and value addition. Global gearbox and drive solutions specialist, I-MAK, one of Bearing International’s (BI) premium brand offerings to Southern African mining and industry, is a pioneer in the development and supply of geared motor solutions that are widely used in domestic and industrial water treatment, recycling, and solid waste disposal applications around the world,
contributing to reduced energy consumption and process optimisation.
A FOCUS ON SUSTAINABLE WATER MANAGEMENT
Life cannot exist without water so it is critical that projects address the concerning global escalation of poor water quality and hydric stress (lack of water) must be ramped up. The water and wastewater treatment industry is part of this important value adding green mind-set of preservation and recycling and is steadily moving to more efficient and optimised processes. “This is a key sector for I-MAK and the company is actively contributing to the optimisation of water treatment stations and the reduction of their impact on the environment,” notes Robert Sillis, General Manager: Product
Management at BI. I-MAK designs and develops bespoke and innovative products, advanced technologies and engineering solutions for key applications from primary to secondary water treatment, in close collaboration with customers and end-users. I-MAK’s IR (Helical bevel), ADS (Aerator), YP (Parallel shaft) and M (Monobloc) series of gearboxes feature specific gear, housing and mounting position configurations to meet the requirements of various applications in water and chemical treatment plants including conveyors, sorting facilities, shredders, compactors, agitators, mixers, rotating discs, pumps and clarifiers.
Bearings International –www.bearingsinternational.co.za I-MAK – www.imakreduktor.com
To access video, check out the Food Review Digimag.
Enhancing mineral water with precision
Flavordose® offers a game-changing solution for flavoured water production, ensuring precision, hygiene, and efficiency while maintaining the purity of mineral water.
Maintaining hydration is essential for health. But what should we drink? If the focus is on health, we should reach for water, yet many seek beverages with added flavour for enhanced enjoyment. Flavoured mineral water has emerged as a popular choice, offering the benefits of hydration with a subtle taste. However, incorporating flavours into mineral water presents significant challenges for production systems, particularly in ensuring the purity and consistency of both flavoured and unflavoured products.
CHALLENGES IN FLAVOURED WATER PRODUCTION
The process of adding flavours to mineral water is more complex than it appears, primarily due to the risk of flavour transfer. This issue arises when flavour residues from previous production batches affect subsequent batches, especially when switching back to pure mineral water. This transfer can lead to undesirable taste changes, posing a challenge for bottling facilities that must frequently alternate between different flavours. Standard seals, such as EPDM, often absorb flavouring compounds, complicating
the cleaning process and potentially leading to contamination. Pure mineral water has the tendency of drawing even small flavour residues from seals.
Specialised sealing materials with lower flavour migration properties exist but come with higher costs and reduced resistance to cleaning agents. Achieving an optimal balance between effective sealing and thorough cleaning is critical, particularly when handling both flavoured and unflavoured water in the same production line. Additionally, switching from flavoured products to pure water necessitates ex-
INNOVATIVE SOLUTION: SEPARATION OF WATER AND FLAVOUR PROCESSES
A promising solution involves separating the mineral water filling process from the flavour addition until the final stages of production. By introducing a dosing system between the filling and capping stages, flavouring can be precisely added just before the bottle or can is sealed. This method mirrors the process used for injecting liquid nitrogen into lightweight bottles for stabilisation.
tended cleaning periods to ensure all traces of flavour are removed from the system. This prolonged cleaning cycle is essential to prevent any residual flavour from contaminating the pure water, which could compromise product quality and consumer trust. The need for intensive cleaning increases
Introducing the Future of Beverage Flavoring.
Unveiling the ultimate in flavoring technologyFlavordose-an industrial filler machine designed to revolutionize your beverage production line. With cutting-edge features and unparalleled efficiency, Flavordose is engineered to be the best in its class.
downtime and operational costs, adding another layer of complexity to the production process.
ADVANTAGES OF A SEPARATE DOSING SYSTEM
The approach offers several benefits:
• Isolation of mineral water from flavour components: Prevents direct contact between the water and flavour-impacted parts of the system, maintaining the purity of the product.
• Enhanced sealing materials: High-quality, quite often expensive, seals with minimal flavour migration can be incorporated solely in the dosing system
• Efficient cleaning: A smaller dosing unit is easier and quicker to clean compared to the entire filling system, with no need for extensive adjustments.
• Seamless integration: Retrofitting existing systems with a dosing unit requires mini-
“Flavordose® combines precision and hygiene for consistent, highquality flavoured water production.”
mal modifications, offering a plug-and-play solution.
• Rapid flavour changes: Switching flavours becomes faster and more efficient without necessitating a full system cleaning.
The primary challenge in high-speed dosing is ensuring precise and consistent dosing of small quantities of flavouring into rapidly moving bottles or cans. With typical production speeds of 50,000 cph, each container requires an accurate dose—typically 1 ml—within a short window of just 15 milli-
seconds or less. Any misalignment in dosing could lead to flavour inconsistencies, negatively impacting product quality and brand reputation.
The solution lies in a precise electromechanical high-speed valve combined with a custom-designed dosing outlet, capable of handling small doses with exceptional accuracy whilst delivering them gently into the headspace of the container. Each dose is continuously measured and recorded by a real-time flow meter. Even the slightest deviation in the dose volume trend is detected and automatically adjusted by an intelligent algorithm altering the length of the dose with microseconds resolution. Supplementary process control features, such as a camera inspection system, can further enhance the robustness of this novel approach. These technologies, brought together by company DoseTec in their Flavordose unit, ensure consistent, high-quality flavored water production.
HYGIENIC DESIGN MEETS HIGH SPEED DOSING
The design of the dosing valve prioritises hygiene without compromising speed. Conventional process valves suitable for food applications are typically cycling in seconds, but the newly developed valve achieves millisecond cycle times whilst still meeting stringent hygienic standards. To investigate the cleanability of the entire system, a novel method had to be used, based on the detection of traces of specific aroma compounds in the rinse water of a cleaning cycle. A well-known testing institute for the food industry assisted in the choice of the test-flavour-compounds and the analysis of the test samples, so that the hygienic design concept of could be independently judged and validated.
THE FLAVORDOSE® SOLUTION
The Flavordose® system represents a breakthrough in flavoured water production, combining precision, efficiency, and hygiene. Its compact design allows for easy integration into existing bottling lines, enabling producers to offer a wide variety of flavoured waters without compromising on quality or purity.
TasteNrich - Naturally bold, consciously clean
The
future of food Is fermented: How CJ BIO is leading the clean label innovation.
In recent years, the global food industry has undergone a profound transformation, fueled by consumers’ growing awareness of health, sustainability, and food transparency. In South Africa, this shift is particularly evident as shoppers increasingly seek out products that are natural, safe, and free from highly refined food additives such as monosodium glutamates (MSG). The clean label movement, focused on wholesome, minimally processed, and ethically sourced ingredients, is reshaping everything from supermarket shelves to restaurant menus.
SUSTAINABLE AND CONSCIOUS EATING
This movement aligns closely with the rise of sustainable and conscious eating. In Europe, the United Kingdom, and the United States, plant-based alternatives and animal-free solutions are no longer considered niche but are an integral part of today’s food culture. However, alongside the push for better nutrition and lower environmental impact, there is a growing need for cost-efficient solutions that enable food producers to meet these high standards without inflating production costs. Enter biotechnology, and specifically precision fermentation, as a powerful enabler of both clean label innovation and cost reduction. This advanced technology Programmes microorganisms to produce high-value natural ingredients, such as amino acids, proteins, and flavours, in a way that is not only scalable and sustainable but also economically viable. By reducing reliance on costly or inconsistent natural sources, precision fermentation streamlines ingredient production and minimises waste. At the forefront of this global shift is CJ BIO who is a key partner of Savannah Fine Chemicals. CJ Bio is a biotechnology leader renowned for delivering clean, natural, and sustainable ingredients through cutting-edge microbial engineering. With 70 years of expertise, CJ BIO combines traditional fermentation wisdom with state-of-the-art R&D to create cost-effective bio-solutions that support
both flavour innovation and nutritional integrity. CJ BIO’s R&D hub in South Korea leverages precision tools like metabolic engineering, protein/enzyme optimisation, and automated strain screening to develop robust microbial platforms. These platforms (including Corynebacterium, E. coli, Yeast, Microalgae, and more) allow for the implementation of clean and sustainable food within the industry, including taste and flavour solutions for savoury foods, and food-grade amino acids for human nutrition.
“CJ BIO combines sustainability, innovation, and costefficiency, redefining clean label food globally.”
SUSTAINABILITY BEYOND INGREDIENTS
Beyond ingredients, CJ BIO also addresses packaging sustainability with its line of biodegradable materials, another area where biotechnology helps reduce overall production and environmental costs. Their recent expansion into microbiome research and big data analytics enables even more precise product development, reducing R&D overhead for partners and accelerating time-to-market. CJ BIO discovered the value of traditional fermentation principles and applied innovative biotechnology to combine and create better performance to deliver sustainable value. With more than 1,000 R&D specialists with the expertise for agile market sensing, CJ BIO can provide differentiated solutions for clean label taste and nutrition heightening the customer’s value. In 2020, CJ BIO introduced groundbreak -
“By leveraging precision fermentation and 70 years of expertise, CJ BIO delivers natural, sustainable tastemakers that bring authenticity and innovation to the food industry.”
ing vegan and natural umami ingredients under the ‘TasteNrich’ brand. As the name implies, TasteNrich enriches authentic taste in a versatile savoury complex across diverse food categories. This innovative platform of natural fermented taste compounds seamlessly integrates into an array of applications such as sauces, snacks, seasonings, soups, ready meals, instant noodles, processed meats, and even plant-based options. This offers outstanding culinary flexibility. The uniqueness of TasteNrich is the way each product works with the umami dynamics. One of the major product lines, TasteNrich Solution UF, can enrich up-front notes, create a satisfying fullness, and amplifies salt perception. This empowers sodium reduction initiatives while preserving exceptional taste. Other products, also customisable per customer demand, can achieve intense umami that harmonises and balances the overall flavour with fullness and mouthfeel, in broth or stew, for instance. Some products specialise in maintaining that long-lasting rich full-bodied
umami taste (i.e. to improve cheese flavours in snacks). The high taste intensity in these premium products allows a highly efficient cost-in-use in the final product.
ENSURING QUALITY AND TRANSPARENCY
In an era emphasising ingredient integrity, TasteNrich shines as a trusted choice. Developed through fermentation with natural raw ingredients like vegetable sugar, it boasts authenticity without artificial additives. Its credentials include non-GMO, allergen-free, certified vegan, Kosher, and Halal designations, guaranteeing transparency and quality consumers seek. CJ BIO is helping to redefine the economics of clean label food. Their unique blend of sustainability, innovation, and cost-efficiency provides a blueprint for the future of food manufacturing. As the South African food industry continues to evolve in 2025, companies that adopt intelligent, sustainable, and cost-conscious solutions will lead the market. Savannah Fine Chemicals represents CJ BIO in South Africa and is a key partner in cutting-edge innovation, collaborating with global industry experts. With unmatched microbial platforms and a forward-looking vision, CJ BIO – along with Savannah Fine Chemicals – is shaping a future where better food is not only possible but also practical and affordable.
FAST FACT
CJ BIO’s ‘TasteNrich’ platform offers vegan umami taste solutions that reduce sodium while preserving exceptional flavour across diverse food categories.
Essential coatings in meat alternative products
As the global market for prepared foods expands, the demand for meat-free alternatives is on the rise. To meet this demand, processors must create high-quality products that replicate the taste and texture of traditional meats. Discover how Heat and Control’s coating technology can help you achieve this and elevate your products to new heights.
As the global market for prepared foods expands rapidly, the demand for meat-free alternatives is on the rise. Driven by health consciousness, ethical considerations, and environmental sustainability, consumers are increasingly seeking plant-based versions of their favorite prepared foods. In response to the demand, processors are faced with the challenge of creating high-quality meat alternative products that will replicate the taste, texture, and overall experience of their traditional prepared foods lines.
MEAT YOUR STANDARDS FOR MEAT AND PLANT-BASED FOODS
When you’re in the process of selecting equipment for your meat and plant-based products, there are numerous factors to consider. With Heat and Control’s extensive experience in developing food processing lines, we’re here to assist you in creating all the trending products your consumers love. Beyond perfecting your recipe, we’re also committed to helping you achieve higher yields, better efficiency, and more safety than ever before.
Challenge #1 – Replicating the sensory experience: A key challenge in producing meat alternative prepared foods lies in replicating the sensory experience of meat. Achieving the juicy tenderness and crispy exterior your consumers crave is pivotal for the success of your meat alternative products. Essential for the success of your meat alternative products — coatings are your secret weapon in enhancing the taste and texture of
“With Heat and Control’s extensive experience in developing food processing lines, we’re here to assist you in creating all the trending products your consumers love.”
prepared foods, whether they’re meat-based or plant-based proteins. What’s more, the same equipment used to apply coatings to traditional beef, pork, chicken, turkey, and fish based prepared foods can also be utilised to coat meat alternative prepared foods.
Challenge #2 – Mouth feel and flavour: From creating a crispy exterior reminiscent of fried chicken to achieving a juicy texture in your meat alternative ‘burger’ — coatings help replicate the mouthfeel and flavor of meat to make plant-based alternatives more appealing to consumers. Image 2.
Challenge #3 – Visual appeal: Many processors utilise coatings to enhance the visual appeal of their prepared foods lines, whether achieving a golden-brown crust or a glossy glaze. While enhancing attractiveness, coatings also serve practical purposes. They can act as a barrier to moisture loss during cooking or storage, ensuring product freshness and quality over time. Ultimately, the success of prepared foods hinges on the quality and consistency of their visual appeal
and final presentation. To ensure success, it’s crucial to employ the right equipment and processes for meat alternative products. An adaptable coating system solution that caters to both traditional meat and meat alternative protein-based foods is essential for achieving optimal results and meeting consumer expectations.
UNDERSTANDING THE COATING PROCESS
The coating process can be executed in single or multiple stages. An example of a multi-stage coating system is the two-stage method, where a liquid ingredient, such as oil, is first applied as a tack agent, followed by a dry seasoning application.
Chicken nuggets and plant-based alternatives often made using mycoprotein, soy protein, pea protein, wheat protein, and then flavored with oil and garlic powder are examples of products utilising a two-stage coating system. (Image 1).
Other coating system solutions utilise a slurry spray system, which applies a mixture of oil or water and dry seasonings. This method is chosen when a processor is aiming to impart a complex flavour profile, and particularly when the seasoning and oil need to penetrate the product. Marinated chicken or marinated tofu ‘chicken’ products utilise this type of coating system.
Alternatively, there is another seasoning application known as ‘dry seasoning only’ which requires no liquid application. This method is used when your product has either sufficient surface moisture or can
retain residual surface moisture to hold the seasoning, for example herb seasoning.
COATING DRUM
The function of the coating drum is to gently lift and fold the product repeatedly to allow each product piece exposure to gradually build-up liquid and dry coatings. A key component of a successful coating system is a properly engineered coating drum. Image 3. Product throughput, bulk density, shape, and other characteristics all factor into the drum’s length, diameter, and design.
LIQUID COATING APPLICATION
Coating system design principles remain the same regardless of the spray system utilised. By utilising an effective spray design with multi-nozzle manifolds, you maximise the coating zone within the drum. This, coupled with precise nozzle placement, directs targeted sprays onto the product moving beneath the spray nozzles within the drum. This approach facilitates a gradual accumulation of applied liquid onto the base product, ensuring a more uniform coating overall.
A variety of spray system options from “airless” pulsing oil spray applicators to airassist or high-volume oil spray systems are available, as well as slurry spray systems for applying emulsions, solutions, liquid-solid slurries, or other high-viscosity liquids.
DRY INGREDIENT APPLICATION
In a continuous coating system, applying dry seasoning to products requires both an auger-based powder feeder and a scarf plate distributor. For instance, a powder feeder meters the dry seasoning or salt at a consistent and accurate rate onto a scarf plate feeder, which then evenly distributes it onto the product.
The scarf plate distributor is a fixed-speed, vibratory conveyor featuring a narrow, mirrored finish, bias-cut tray. It’s user-friendly, easy to clean, and compatible with most dry seasonings, salts, and other granular products, ensuring a consistent curtain of the applied dry product.
Heat and Control –www.heatandcontrol.com
Gain food safety + quality control confidence with high performance metal detection
Deliver unparalleled inspection with extremely high detection sensitivity for metals - whether ferrous, non-ferrous, or stainless steel - for all manner of food products, anywhere along the line.
Print image inspection rethought
EyeC presents AI-based inline inspection and compact entry-level solutions at Labelexpo Europe 2025.
EyeC GmbH, a global provider of automated artwork verification and print image inspection systems, will be presenting innovative solutions for automated print image inspection at Labelexpo Europe 2025 in Barcelona from 16 to 19 September
2025. Visitors to stand 5B11 will be able to experience the versatile portfolio for quality control at all stages of print production. A special focus will be on the latest developments in the field of artificial intelligence, as well as the new EyeC Proofiler Graphic.
AI-BASED DEFECT CLASSIFICATION
The Hamburg-based company will be presenting new AI-supported functions for the EyeC ProofRunner line. The ProofRunner system offers ultra-fast and high-precision 100% inline print inspection of labels and flexible packaging, now including web sizes of up to
I t ’s the only one of its k ind in the countr y to target decision makers in the manufac turing of food,
incisive and authoritative repor ts on all aspec ts of the process, from raw material sourcing, to manufac turing and pack ing, right down to the FOOD
RE VIE W informs readers about the introduc tion of new ingredients, equipment, produc ts and pack ing, and provides objec tive commentar y on cutting- edge local and international market trends and issues.
To contribute editorially contact Kelebogile (Lebo) Nondzaba kelebogile.nondzaba@newmedia.co.za
+27 (0)78 175 9632
For adver tising enquiries, contac
“A special focus will be on the latest developments in the field of artificial intelligence, as well as the new EyeC Proofiler Graphic.”
1,700 mm. More intelligent, AI-based defect classification based on image content enables more precise detection, categorisation, and filtering of relevant defects. This not only leads to higher speed but also reduces false positives. Visitors to the EyeC stand will be able to see the AI technology in action via a live demo of the EyeC ProofRunner Web HighLight installed on ROTOCON’s ECOLINE RSH 340. This versatile machine concept enables 100% automatic inspection of high-quality label printing.
Premiere: The new Proofiler Graphic: EyeC’s prepress inspection system, the Proofiler Graphic, will be featured in an entirely new version. It offers an innovative approach to comparing approved artwork with print-
ready or step-and-repeat files. This SaaSbased solution was specifically developed for graphic arts and packaging companies.
The new Proofiler Graphic offers higher inspection speeds and improved usability. It can be integrated with the Esko Automation Engine workflow or HYBRID software to enable a fully automated proofing process. The system is particularly suitable for the demanding quality assurance needs of label and packaging production.
EYEC PROOFILER 400 DT
The EyeC Proofiler 400 DT is another product highlight. This compact scanner-based system is the company’s new entry-level model for automated sample inspection. It provides small and medium-sized companies with a budget-friendly, reliable entry point into professional print image inspection. With this addition, EyeC has expanded its portfolio of offline inspection systems to include another market segment. EyeC is a leading company in the field of artwork and print inspection. Founded in 2002, the company specialises in image processing, system development and quality inspection technologies. EyeC is
FAST FACT
EyeC systems are employed by more than 3,000 users globally across 100+ countries, with the company maintaining a staff of over 70 people at its Hamburg headquarters.
the only supplier on the market to guarantee product quality throughout the entire production process - from the initial artwork files to the finished product such as labels, folding boxes, leaflets or flexible packaging. EyeC systems help to reduce complaints and recalls, as well as optimise production processes and lower costs. Currently, the systems are used by more than 3,000 users worldwide, including pharmaceutical companies, printers, and branded goods manufacturers in over 100 countries. The company headquarters in Hamburg has over 70 employees, supplemented by international sales partners.
Precision engineering enhances salami slicing
Huhtahyvät partners with FAM STUMABO, leveraging Flexifam 55’s cutting-edge technology to deliver consistently precise cuts for premium salami production.
Huhtahyvät Oy, a Finnish family-owned business, has been bringing premium meat products and rich, mayonnaisebased salads to Scandinavian tables for over 30 years. Known for its Lihamestari and Gourmet brands, the company delivers over 5 million kilograms of high-quality food annually, striking a balance between artisanal heritage and modern innovation.
THE CHALLENGE: CUTTING SOFTER SALAMI
At Huhtahyvät, food quality and safety are non-negotiable. In its pursuit of excellence, the company set out to refine its pizza salami. This essential ingredient requires a uniform, premium cut, but its softer, fattier texture, typical of Finnish-style salami, posed a unique challenge. Standard cutting solutions having failed to deliver the precision they needed, Huhtahyvät’s Factory Manager Timo Mustaniemi turned to FAM STUMABO’s partner in Finland, Forsfood Oy. “The Finnish type of salami has a higher fat content than similar products made elsewhere in Europe,” explains Vincent Van Brussel, Area Sales Manager Northern and Eastern Europe at FAM STUMABO. This leads to the need to operate at a lower temperature to achieve a product with enough texture for processing.”
TAILORED TESTING FOR FLAWLESS RESULTS
A salami sample was sent to FAM STUMABO’s state-of-the-art lab in Belgium, where tests revealed the optimal cutting solution: Flexifam 55. The initial focus of the tests was on identifying the optimal cutting temperature. In a second stage, the machine parameters were adjusted to further enhance cutting quality, switching from serrated to flat circular knives to prevent the casing of the sausages from jamming in the blades.
"The ability to test both in the lab and on-site gave us total confidence." – Päivi Uotila, Huhtahyvät.”
“We have two fully equipped testing labs where we can test our complete portfolio of machines on our customers’ products, says Vincent Van Brussel. “In addition to the standard cutting tools, we also maintain a designated stock of more specific tools, which can be used for challenging applications. This gives us the flexibility to fine-tune every parameter during the testing process.” The tests yielded excellent results, identifying the Flexifam 55 as the solution for Huhtahyvät’s product. Detailed reports, including photos and videos, gave the customer the confidence to proceed with production-scale trials.
“The texture demanded a precise approach,” notes Marko Försti, Development Manager at Huhtahyvät. “FAM STUMABO’s lab testing was instrumental in identifying the right combination of machine settings and temperature.” Real-world trials followed at Huhtahyvät’s production facility, using a leased Flexifam 55 to accommodate the product’s long curing time. After rigorous testing, a 5x5x15 mm strip was selected as the perfect cut. FAM STUMABO’s experts provided on-site support throughout the process: “we were on site with our partner Forsfood, to assist Huhtahyvät. We thoroughly explained the operating process of the machine and how to operate it to achieve the best results. I feel that this was very important in their final decision process.” “The ability to test both in the lab and on-site gave us total confidence,”
comments Päivi Uotila, Production Manager at Huhtahyvät. “Flexifam 55 quickly proved to be the right fit for our needs.” The Flexifam 55 has since been seamlessly integrated into Huhtahyvät’s mettwurst production line. Salami is precut and precisely strip-cut by the Flexifam 55, efficiently conveyed into the packaging line—thanks to Forsfood’s output solutions. The result is improved throughput, minimal blade wear, and consistently top-tier cuts. Additionally, the Flexifam 55 has proven effective with other soft meats, offering versatility and long-term reliability.
A PARTNERSHIP BUILT FOR PERFORMANCE
The successful outcome at Huhtahyvät highlights the power of collaboration.
By leveraging Forsfood’s local expertise combined with FAM STUMABO’s global R&D, the Finnish producer has elevated product consistency and quality, strengthening its market position. As Forsfood continues to expand its services, including a dedicated test lab in Kauhajoki, Finnish food producers gain access to world-class tools that help them thrive in a competitive industry.
SQUID INK CODING AND MARKING SYSTEMS
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Advance inspection technology innovation
KHS GmbH enhances its inspection systems, delivering cutting-edge Innocheck solutions to boost production efficiency, reliability, and seamless integration with existing lines.
KHS GmbH is continuously further developing and modernising its inspection technology. Operators benefit from KHS inspection systems three times over: they boost efficiency, increase production reliability, and can directly and cost-effectively integrate the modules into their existing lines.
Inspection technology that enables the best product quality, gives users a maximum of information, and can be flexibly integrated into existing systems at any time – this is what the market wants and what KHS provides with its attractively priced Innocheck series. The Dortmund systems supplier offers a convincing and extensive portfolio for the canning segment in particular – right down the line. Its intelligent KHS Innocheck MMS machine management system is just one example application designed for can filling and seaming. It localises faulty filling valves and closure elements and evaluates these. “The Innocheck MMS allows entire parameters to be precisely read out,” explains Henrik Kahrmann, who is responsible for labelling and inspection technology product support at KHS. “Through the evaluation thereof, canners and bottlers can trace faulty fillings back to individual valves and intervene in good time.”
“KHS Innocheck ensures precision, reliability, and topnotch operational efficiency—right down the line.”
CUTTING-EDGE CAMERA TECHNOLOGY
KHS supplies several control options for analysing cans scheduled for filling with its Innocheck ECI empty can inspector. Using cutting-edge cameras, this proven inspection unit quickly and thoroughly checks for the smallest foreign bodies and minute indications of damage, ensuring only perfect empty cans are sent to the filler. It examines the inner sidewall, base area, and top edge of the can. Should the system detect any soiling or defects, the container is correctly rejected.
“This step is important, as filling and seaming flawed containers can cause problems that could hold up the entire production process,” says Kahrmann. The high-performance machine has an inspection rate of up to 135,000 cans per hour. New to this is the retrofittable ECI+ extension, which can be easily integrated into existing systems as it takes up minimal space. This upgrade permits additional monitoring of the inner shoulder area of an empty can, previously a blind spot in inspections.
Precise fill height control with X-ray: The company has also expanded its range of fill height control equipment. Until recently, the modular Innocheck FHC fill height control worked with two systems—one to check for overfilling and another to scan for underfilling using X-rays, states Kahrmann. “We could previously only make spot checks of the fill height. With our new spatialresolution system, we can now measure an entire fill height area using just one unit.”
The optimised inspector isn’t only more precise but is simpler and less elaborate. It also provides one key advantage, explains
Kahrmann: “Besides information as to whether the can is over- or underfilled, it also gives us the fill height as an absolute value. This is computed by an algorithm that’s insensitive to interfering factors like sloshing liquids. This allows our customers to see that their filling valves may still be functioning but are starting to show a drop in performance.” This feature ensures maintenance can be performed on individual valves in good time.
AI-ENHANCED CODE INSPECTION
KHS inspection technology also includes the Innocheck CIC-R code inspection can reader. This advanced system examines printing and production codes on the can base using cutting-edge AI technology. In cases where data is incomplete or incorrect, the inspection unit identifies the fault immediately.
KHS – www.khs.com
Innocheck FHC fill height control with X-ray copy
KHS inspection technology copy.
See you in Munich!
KHS AT DRINKTEC 2025 15–19 SEPTEMBER
MUNICH/GERMANY HALL B4
Packaging certifications in food safety
Food packaging has evolved and improved significantly over the course of human history.
Did you know that in today’s time, food grade packaging can affect how long food stays fresh, or that paper and more modern materials for food packaging are recyclable, or serves multiple purposes e.g. shelf life, are convenient, food is fresh and safe for consumption and that the packaging aids in providing information to consumers about allergens and ingredients. For the food industry, packaging certifications ensure the safety, quality, and hygiene of food packaging materials. Common certifications include FSSC 22000 and ISO 22000, are crucial for ensuring food safety and quality. These certifications are essential for demonstrating that a food packaging manufacturer has implemented a
robust food safety management system and adheres to industry best practices.
KEY CERTIFICATION FACTS
FSSC 22000: This is a widely recognized global food safety standard that is particularly relevant for packaging manufacturers. It covers the production of food and material packaging, ensuring they are safe and meet stringent requirements. Is a recognised certification scheme, meaning it’s widely accepted by brand owners, manufacturers, and retailers worldwide
ISO 22000: This international standard defines food safety management systems and is a foundation for many food safety certifications,
CPG is a full-scope
JAS-ANZ and SANAS certification body dedicated to providing management system certification services and other related business.
CERTIFICATION | AUDITS ON |
ISO 45001
GFSI BASIC
GFSI INTERMEDIATE
ISO 22301
ISO 27001
ISO 20000
ISO 50001
HACCP - SANS 10330
HACCP CODEX
ISO 22000
FSSC 22000
ISO 9001
ISO 14001
including FSSC 22000.
HACCP: Benefits of certification: Certification provides assurance to customers and consumers about the safety and quality of food packaging. It can also help companies gain access to new markets and strengthen their reputation within the industry.
CPG (Certification Partner Global) an accredited Certification Body, can provide Food Packaging and Food Manufacturing industries certification and more on the above-mentioned standards. Please contact admin2@cpgsa.global for more information.
SCAN ME
Ensuring safety and quality in baby food production
Food Review speaks to Rozi Andrew, co-founder and chief operating officer of The Baby Food Company, about their journey in building an innovative baby food brand, their expansive product offering, and the impact of their food safety advancements.
Founded in 2005 in Cape Town, The Baby Food Company has been a trailblazer in redefining baby food. Combining her expertise as a dietitian with her valuable experience as a mother, Rozi Andrew co-founded the company alongside her husband, Neil Andrew, founder and CEO, after struggling to find nutritious, homemadequality baby food for their daughters. What began as a small-scale initiative to address her family’s needs has flourished into a leading enterprise that serves national markets. The company’s mission is simple yet powerful: to deliver high-quality, nutritionally balanced products that embody the essence of homemade goodness.
FAST FACT
The Bizerba X-ray inspection system checks up to 300 products per minute in real-time, ensuring optimal efficiency for The Baby Food Company operations.
“Food safety and innovation have always been at the heart of everything we do.”
QUALITY PRODUCT PORTFOLIO
The Baby Food Company product portfolio reflects their commitment to innovation, quality, and creativity. From humble beginnings, the brand has grown into a dynamic production powerhouse. While the majority of their focus remains on baby and toddler foods – including their game-changing "Fresh babes perishable range, extensive Pantry babes range and customisable Mix n Match frozen cube range" – the company has expanded its expertise into other food categories. This includes sports nutrition, indulgent sweet sauces, and an impressive B2B range for desserts and beverages. For businesses requiring tailored solutions, The Baby
Each product is crafted with precision and dedication to quality. “Our recipes are tailored to customer preferences and crafted with the finest pantry ingredients, including free-range meats and sustainable vegetables,” proudly shares Rozi Andrew.
RECOGNITION ON A GLOBAL SCALE
Since its launch, The Baby Food Company has captured the attention of both consumers and industry professionals, earning numerous accolades over the years. In 2007, their Fresh Baby Food range was awarded Food Review’s Best
New Product of the Year. The accolades didn’t stop there – in 2008, their Baby Food Company bagged the prestigious IUFoST Global Food Industry Award, and
DID YOU KNOW?
The Baby Food Company inspects over 3 million pouches annually using state-of-the-art X-ray detection systems to ensure the highest possible purity and quality for their premium baby food and other products.
more recently, their Vegan Baby pantry line received the PLMA International Salute to Excellence Award in 2024. "Many of their B2B customers have won awards using Baby Food Co products including the prestigious "Agri Expo Product of the Year" in 2015, the first time in the history of the competition that an ice cream won this award, and several customers have been awarded the coveted "Qualite Mark of Excellence award".
FOOD SAFETY AS THE CORNERSTONE
Food safety remains a top priority for The Baby Food Company. Recently, the company introduced a specialised production line equipped with the Bizerba XRE-D 200/120 X-ray system, taking their product inspection capabilities to new heights. This advanced X-ray technology complements their existing metal detection systems and provides enhanced sensitivity for identifying not only metallic but also non-metallic contaminants like glass, bone, and stone – ensuring an unparalleled level of food safety. This innovation has been instrumental for the company, which inspects an impressive 3.37 million pouches annually. The Baby Food Company is equally pleased with the technology’s design, describing it as compact, efficient, and easy to operate.
Rozi Andrew highlights the excellent after-sales support, simple operator functionality, and the machine’s hygienefriendly, easy-to-clean configuration as key benefits that align with the company’s operational excellence. From its roots as a family initiative to its role as an industry leader, The Baby Food
“Our recipes are tailored to customer preferences and crafted with the finest pantry ingredients, including free-range meats and sustainable vegetables. Each product embodies our mission to provide homemade quality on a commercial scale.”
Company has never wavered in its mission to meet and exceed customer expectations. Leveraging innovation at every turn, the company continues to deliver expertly crafted, award-winning products that embody the values of quality, safety, and creativity. The Baby Food Company exemplifies how innovation and dedication to quality can revolutionise an entire industry. Their commitment to food safety, customer-centric creativity, and global standards makes them a leader in baby food production both locally and globally.
Stirring up precision & mastering measurement
Hygiene should be flawless, attending to every detail. With state-of-the-art sensors, VEGA ensures safe processes that guarantee the highest quality in food preparation.
The variety of foods and beverages available to consumers today has expanded more than ever before. Reliable quality and impeccable hygiene are non-negotiable, and with VEGA instrumentation, food producers can ensure these standards while streamlining their processes. Food production is a highly sensitive industry, with corresponding complexities and costs in its processes. The stringent demands of this sector are matched by the challenges encountered in measurement technology. VEGA sensors for level and pressure are certified according to the latest standards for the food and pharmaceutical industries, meeting FDA, ISPE GAMP, ASME-BPE, EHEDG, and 3-A Sanitary regulations. VEGA’s equipment is crafted from corrosion-resistant materials that facilitate efficient cleaning, ensuring the thorough removal of microorganisms. The “hygienic by design” philosophy is evident in the sensor surfaces that contact products, which feature special roughness values of less than 0.8 µm and are even available in
“VEGA is redefining food production with precision and hygiene as key pillars.”
an electropolished finish. In many cases, seals have been eliminated for added safety. Moreover, VEGA measuring instruments are specifically designed to address the critical elements of CIP (Clean-In-Place) processes.
ONE CONNECTION – MANY POSSIBILITIES
VEGA sensors can be quickly integrated into existing production facilities. The standardised fittings make this possible. The available hygienic adapters provide even more flexibility for the user and simplify processes at the same time. They are also diffusion-tight and extremely robust. The adapter system provides the right solution for every mounting situation.
Solutions for any challenge: VEGA offers a suitable sensor for every application, ensur-
ing precise and reliable measurement across various processes. For level measurement, the VEGAPULS 42 is ideal for applications with fast level changes. It integrates seamlessly into process data systems using IOLink and operates maintenance-free with advanced 80-GHz radar technology. Its illuminated ring enhances readability, even from a distance, making it user-friendly in diverse industrial environments. Meanwhile, the VEGAPULS 6X delivers exceptional accuracy and strong focusing, ensuring reliable measurements even in challenging conditions. Internals such as agitators do not affect its performance, and it excels in detecting media with poor reflective properties, such as oily products.
For limit-level measurement, the VEGASWING 61 is a versatile choice for all liquid applications. Its reliable detection capability and long service life make it particularly suitable for overflow and dry-run protection in storage tanks containing cleaning agents.
The VEGAPOINT sensor offers additional convenience with an optional universal hygienic adapter that simplifies installation and reduces spare parts inventory. Its illuminated ring ensures clear readability, even from a distance, making it a practical solution for process monitoring.
VEGABAR 28
Pressure measurement is essential in many applications, and the VEGABAR 28 provides reliable monitoring of gases, vapours, and liquids at temperatures up to 130°C.
The most important ingredient for your process?
A pinch of perfection.
Too many cooks spoil the broth. That’s why our level and pressure measurement technology focusses on the essentials: reliability, efficiency and knife-edge precision. With the latest technology, you always get the values you need, wherever you are. So that you can concentrate fully on your personal recipe for success.
Everything is possible. With VEGA.
Driving energy and efficiency in milling
Bühler Southern Africa prioritises energy efficiency and sustainability in milling, offering innovative technologies to reduce costs, minimise waste, and enhance performance.
The milling industry is challenged by balancing efficiency with sustainability, especially as the global demand for food continues to rise due to increasing urbanisation. Energy consumption, waste reduction, and digitalisation are key factors in ensuring a resilient and responsible food system. Bühler, a global leader in milling technology, is at the forefront of these efforts, investing significantly in innovation and research to help mills adapt to a rapidly evolving landscape. Energy consumption is a major concern in milling operations, a challenge that Bühler is addressing by advanced equipment, automation, and digital monitoring tools. High-performance motors and energy-efficient roller mills have been instrumental in cutting energy use, while its Energy Recovery Concept helps minimise heat loss. “Bühler is committed to making milling more energy-efficient while maintaining high operational performance. Our solutions allow mills to reduce energy costs and ensure long-term sustainability,” highlights, Marco Sutter, managing director of Bühler Southern Africa.
STREAMLINED OPERATIONS
Digitalisation plays a crucial role in improving energy efficiency. By leveraging real-time monitoring, predictive maintenance, and AIdriven process optimisation, Bühler enables mills to reduce excess energy consumption and streamline operations. Case studies highlight the impact of these technologies, with mills achieving energy savings of up to 15% and waste reductions of 30% through Bühler’s automation solutions. To further minimise food loss, Bühler integrates precise sorting technologies, optimised cleaning processes, and real-time milling parameter tracking. These innovations ensure maximum yield from raw materials, reducing waste and
enhancing overall efficiency.
Circular economy principles: Bühler supports mills in adopting circular economy principles by designing machines that recover valuable byproducts and utilise recyclable materials. Sustainable sourcing and production practices are crucial for long-term resilience, and Bühler helps mills balance cost-effectiveness with environmental responsibility through modular processing lines that minimise raw material and energy waste. “We believe that sustainability and profitability can go hand in hand. Our goal is to provide solutions that not only reduce waste but also enhance efficiency and profitability for milling businesses,” adds Sutter. Localised manufacturing is another key strategy for improving sustainability. By reducing transportation emissions and strengthening regional food security, Bühler’s approach ensures faster service and maintenance while enhancing supply chain resilience. In addition, the company encourages mills to adopt recognised sustainability certifications, such as ISO 50001 for energy management and LEED for environmental compliance, to meet industry standards.
INTEGRATION OF AI AND IOT
The integration of artificial intelligence (AI) and the Internet of Things (IoT) is revolutionising milling operations. Bühler’s smart process control systems optimise efficiency while reducing environmental impact, ensuring mills operate at peak performance with minimal waste.
“Smart milling is the future, and Bühler is leading this transformation. Our digital solutions empower mills with real-time insights, allowing them to make datadriven decisions that enhance efficiency and sustainability,” explains Sutter. Bühler Insights, a leading digital solution, provides
“Bühler empowers mills with smarter, greener milling technologies to balance efficiency and sustainability.”
real-time data analytics for monitoring energy use, raw material efficiency, and emissions. Predictive maintenance further enhances sustainability by preventing equipment breakdowns, extending machinery life and reducing unnecessary energy consumption. Transparency in the food supply chain is becoming increasingly important, and Bühler’s smart technologies enable enhanced traceability through blockchain integration. From farm to finished product, these innovations support accountability and food safety in milling operations.
KNOWLEDGE AND BUILDING CAPACITY
The rapid advancement of technology in milling requires a highly skilled workforce. Bühler is committed to knowledge-sharing and capacity-building through its African Milling School, as well as its training programmes, workshops, and e-learning platforms. The company also collaborates with educational institutions and industry organisations to provide hands-on training and apprenticeship opportunities. “Training and skills development are key to futureproofing the milling industry. We invest in education to ensure millers are wellequipped to handle new technologies and industry shifts,” says Sutter. Automation and digitalisation are reshaping job opportunities in the milling.
Supplied by Bühler Southern Africa
Bühler Southern Africa – www.buhler.co.za
Marco Sutter, managing director, Bühler Southern Africa.
Seasoning technology
Heat and Control’s FastBack OMS Revolution
Seasoning System (RSS) elevates the industry standard.
For more than two decades, snack food producers have been enjoying the benefits of on-machine seasoning (OMS), where seasoning is applied at each packing station for potato chips. OMS allows for longer runtimes, reduced production stoppages, more accurate seasoning control, easier cleaning protocols, and improved SKU control of flavour variations and bag sizes. With the latest technology, OMS is able to be used for non-PC products, including baked snacks, corn tortillas, and other products. These new applications sometimes require an application of oil for seasoning adherence. Usually, this is easily done; however, it needs to be done correctly for the product to achieve full capability and quality. This article addresses the factors of temperature and time and the necessary setup for these process requirements to work optimally.
TEMPERATURE
If a product is too hot, the oil will be absorbed too rapidly. While this may be beneficial for keeping cooling conveyors clean and
for achieving overall snack flavour, if the oil is not on the product’s surface, it is ineffective to as an adhesive agent. When baked products are oiled at the end of the oven segment, the oil is absorbed too quickly. Likewise, when tortilla chips are baked then fried in oil, these hot applications still leave the product with inadequate surface oil for seasoning adhesion. In most snack products, oil and fat are part of the flavour structure, and they also can amplify, prolong, and enhance other flavours. If the flavour demands a certain level of oil, one solution is choosing to apply some oil to the product
Less Waste, More Profit
when hot and the remainder of the oil when cool to produce a well-structured result with the opportunity for great flavour pickup.
TIMING
Product temperature translates directly with timing. At the exit of its process, whether baked or fried, the product starts cooling. The oil absorption rate slows as the temperature drops (e.g., crackers can lose 10°C in 20 seconds, about 30’ on a conveyor). Fundamentally, the bigger the delta T between the product and the oil, the faster the absorption rate.
Rely on Urschel for rugged, high-powered slicers and dicers to maximise capacity.
Precision, targeted cuts throughout production runs to maximise yield.
The sharpest knives team up with rugged components at powerful speeds to deliver the highest quality cuts.
Natural mineral solutions power agricultural success
South Africa’s agriculture faces growing challenges, including climate change and resource scarcity, but Pratley’s innovative products like Grolite® and Clinomix® offer sustainable solutions for boosting productivity and resilience.
South Africa’s commercial farming sector is a critical pillar of the national economy and an essential component in ensuring food security across the continent. As global agricultural practices evolve, there is increasing pressure on farmers to improve efficiency, boost yields, and reduce environmental impact, all while contending with the realities of climate change and resource scarcity.
This is where innovative, science-backed products like Grolite ®, a completely natural, perlite-based growing medium from Pratley, play a transformative role. Not only does Grolite ® enhance productivity, but it also contributes meaningfully to sustainability and long-term soil health, making the product a critical asset for modern farming operations of all sizes.
A NATURAL ADVANTAGE FOR AFRICAN AGRICULTURE
What sets Grolite ® apart is its natural composition. Derived from Perlite, a naturally occurring volcanic glass, Grolite ® is entirely free from synthetic additives and harmful pathogens. This is especially important for Africa, where maintaining soil health for long-term agricultural sustainability. By integrating natural mineral additives into farming practices, African producers can safeguard ecosystems and protect water reserves, all while enhancing the quality and quantity of their output.
Eldon Kruger, marketing director at Pratley, emphasises the product’s wide applicability. “Grolite ® is a scientifically produced perlite-based growing medium that delivers incredible results,” he explains. “Its various grades and sizes cater to a wide range of farming methods, whether it is for seedlings, hydroponics, traditional soil-based farming, or improving soil aeration and moisture retention.”
SCIENCE-BACKED PERFORMANCE PRODUCTIVITY
Grolite ® is available in various grades, with granule sizes ranging from fine to coarse. This adaptability means it can be used across the agricultural spectrum, from greenhouse nurseries to field crops. Its sterile nature ensures a clean and pathogen-free environment that promotes healthy root development. Fine hair roots thrive in Grolite® due to its exceptional air-to-water ratio, which supports vigorous growth and resilience in plants. Furthermore, the excellent wicking properties of Grolite® enable uniform water distribution, leading to consistently healthy crops. As an inert and stable medium, Grolite® has a strong bead structure ensuring long-term reliability, structural integrity and worryfree transportation. Farmers can count on consistent performance season after season, with the added benefit of water efficiency, as the correct amount of moisture remains available in the root zone for longer, translating into better yields and cost savings.
CLIMATE-RESILIENT FARMING
Grolite ® also aligns with the growing emphasis on climate-smart agriculture. With its ability to improve soil structure, prevent compaction, and enhance drainage, Grolite ® is especially effective in mitigating issues such as waterlogging and erosion. As a mulch layer, it helps to conserve moisture
“Grolite® supports better water management, reduced chemical reliance, and highperforming crops, addressing critical farming challenges.”
and stabilise soil temperature, both of which are crucial in South Africa’s variable and often harsh climatic conditions.
“In the face of climate uncertainty, farmers need resilient solutions,” notes Kruger. “Grolite ® not only boosts crop health and yield but also contributes to better water management, reduced runoff, and less reliance on chemical inputs, all of which are critical for sustainable farming.”
Natural feed sdditives for livestock and poultry: Pratley’s contribution to agricultural sustainability extends beyond crop production. Its clinoptilolite-based feed additives, Clinomix ® and Clinoxin®, offer equally impactful solutions for the livestock and poultry sectors. Clinoptilolite, a natural zeolite mineral, possesses a unique crystalline structure that allows it to bind toxins and regulate animal gut chemistry.
