Bin Wash Machine Manual 2016

INSTRUCTION MANUAL Stephenson Road Speedwell Industrial Estate Staveley Chesterfield S43 3JN Tel: 0800 1300 402 Fax: 01246 471277 Website: www.morclean.com Email: information@morclean.com

CONTENTS

Section

Content

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

Thankyou The Machine Quick start Maintenance Guide General Operation Hints & Tips Trailer Instruction Manual Engine Operating Procedures Operating Procedures cont.

Safety Safety cont.

Detergents Maintenance Warranty Terms Trouble Shooting Binwash Additive Contact Details

Please read this entire manual before using this machine.

This machine produces high-pressure water that can be dangerous if misused. Never direct the nozzle or lance towards any part of the body or face.

We recommend use of protective clothing (PPE) including but not limited to waterproof jackets, ear defenders, gloves, glasses and/or goggles when operating this machinery.

This machine must be stationary while in use, never run this machine while moving or run with any covers removed or open, always close and fasten the catchment tray at all times.

Please refer to the safety instruction in Section 6.

1. THANK YOU

Thank you for purchasing a Morclean Bin Wash Machine.

In addition to any training you have received this guide will provide you with instructions of how to set up and operate the machine.

This bin wash guide and operator’s manual can be used for all models including:

MODEL

FEATURE

VERSION

SPEC

Extra performance and higher specification Honda engine driven machine

Highway trailer 3000psi pump mounted, 50mm andHonda Gx ball hitch Engine,11Lpm

A skid mounted version for fitting to an existing trailer or vehicle

Skid mounted and fixed frame

2200psi pump and Honda, 11 Lpm

Fixed machine for use in a Frame mounted 1500psi electric depot of bin wash site with adjustable motor 110v, self level feet 13 Lpm

2. THE MACHINE 1. Tank Inlet 2. Safety Beacon 3. Engine 4. Towing Hitch 5. Lift Mechanism 6. Operating Switch 7. Hydraulic Tank 8. Lance 9. Catchment Tray 10. Main tank 11. Valve 12. Pump Filter 13. Tyres 14. Battery

5

9

3 4

13

11

2

1 6

8

14

10 12

7

3. QUICK START • Check hydraulic tank level and oil levels to engine (7) • Fill the water tank via the tank inlet (1) • Switch on the safety beacon (2) • When stationary switch on the engine (3) as per operator instructions • Before moving ensure the towing hitch is secure and locked (4) • Place the bin on the lift mechanism (5) • Use the switch (6) to elevate the bin/s • Operate the lance (8) to wash the bins • Wastewater will fall onto the catchment tray (9) and filter • Use the switch to lower the bin (6) • Take the bins off and lift the mechanism (5) • Clear any debris from the catchment tray (9) and bag it up • At the end of the day drain the main tank (10) • Connect the pump to a domestic water supply using the valve (11) • Wash the filters in the tray from front and behind while the catchment tray (9) is elevated and clean the filter bowl (12) • Refill the main tank (1) ready for the next day • Clean the pump filters (12) regularly • Check your tyres and pressure weekly (13) • Check your battery level weekly (14)

BEFORE LEAVING CHECK ALL LIGHTS ARE OPERATIONAL

4.MAINTENANCE GUIDE 1. Cleaning the main catchment tray a) Undo clip b) Lift the catchment tray c) Wash with the lance d) Lower the tray and replace the clips

1b

2. Cleaning the main stainless filter a) Undo the wing nuts b) Lift out the filter c) Wash with tap water/hose

1c

2a

2b

3. Cleaning the blue filter (Post July 1st 2016 models only)

a) Remove the main blue bowl b) Wash with tap water c) Replace and tighten bowl

3a

3b

4. Replacing the Silver Filter (post 1st July 2016 Models only)

a) Refer to manufacturer’s directions for when to replace.

5a

5b

5. Checking the pump filter a) Turn off the valve b) Remove the bowl c) Wash with tap water d) Replace the bowl and tighten

5c

6. Checking and changing the Honda Engine Oil a) Remove dipstick and/or check (refer to Honda manual) b) Drain the oil via a hand pump c) Replace the oil and dipstick 6a and check levels (refer to Honda manual)

6b

7. Checking the hydraulic pump oil a) Use the dipstick and/or check the level

8. Checking and changing the hydraulic pump oil a) Remove dipstick and/or check level b) Drain the oil via a hand pump c) Replace the oil and dipstick and check levels 8a

8b

9. Checking the battery (PL models only) Refer to the battery gauge

5.GENERAL OPERATION 1. Operating the lift mechanism a) Use the up/down buttons to raise or lower the lift

2. Using fresh water a) Turn off water from the tank b) Turn on water from inlet hose

2a

2b

1a

3. Main override switch on/off

5. Use the pin for storage of the wash lance

4. Beacon switch on/off

6. Check grease nipples and grease as required (2 off)

6. HINTS & TIPS

Ensure the bin wash is on reasonably level ground while operating to ensure the bins can be lifted properly by the mechanism (5) and the water can fall into the waste catchment tray.

Keep the catchment tray and filter (9 & 12) clear of debris and bag up any debris that falls into the catchment tray as you work.

When preparing bins to be washed for the first time you may need to scrape any compacted debris out manually to avoid debris building up in the main filter (9).

A mild sanitiser can be sprayed into the bins or added to the main water tank (1) however always check that any detergent or sanitiser is suitable for use via the pump.

A hand operated sanitiser spray can be used after washing and while the bins are still elevated to leave the bins smelling fresh.

It is advisable that you contact your local Authority to determine if you require a permit to operate or trade on the street or if a license is required to trade on a public highway.

7. INSTRUCTION MANUAL The trailer is an EU Type approved trailer. You should check with the DVLA with regards to driver licensing and your entitlement to tow trailers.

This would include but not limited to; Car driving licenses held before 1st January 1997 OR Driving licenses issued on or after 1st January 1997 Generally if you passed your car test before 1st January 1997 you will normally keep your entitlement to drive a vehicle with a trailer (depending on the combined weight).

The DVLA booklet INF30 should explain the requirements for towing trailers in Great Britain. Or for more information go to www.direct.gov.uk/driving or telephone the DVLA Customer Enquiries on 0800 7906801.

8. Engine You should refer to the owners manual for the engine fitted to this bin wash, especially with regards to: • • • • • • • •

Safety Information Safe Operation Precautions Starting and stopping the engine Servicing the engine Lubrications and oil levels Storage and transporting Technical and consumer information

9. HINTS & TIPS Operating Procedure BEFORE STARTING Always carry out a visual check of the machine for damage and check all cables, hoses and fittings for general wear. Check all high pressure hoses for damage or excess wear, and visually inspect push buttons and switches.

Fill the main tank (15) with clean water via the tank inlet (1) and ensure all filters are clear and free from debris. Check and clean all water filters regularly and stop operating the machine if filters become blocked.

1.

Check the levels of oil in the engine before starting as per the operator’s manual and check the hydraulic levels on the bin wash machine.

2.

Before moving the machine or towing with a vehicle ensure the tow hitch (4) is secure and locked. Always check it is legal and safe to tow this trailer.

3.

When operating the machine always have the safety beacon switched on (2) to ensure safety of operators on the highway.

4.

When the machine is stationary switch on the engine (3) as per operator’s instructions.

5.

When washing bins for the first time (for a newly established round) you may need to fore-scrape and remove heavy debris as per the ‘hints and tips’ in this manual.

6.

Place the bin on the lift mechanism (5). Depending on the levels and if the ground is sloping the lift mechanism may be slightly lower or higher. The bin(s) may need to be lifted slightly to meet the lift.

7.

Using the main 2 way switch (6) elevate the bins until they reach the tip position and always release the switch when the bin is at the uppermost point.

8.

Operate the lance (8) to wash the bins, wash quickly moving the lance to remove and loosen debris, which should fall into the catchment tray.

9.

Once the bin is clean you can spray sanitiser while it is still elevated, then lower the bin using the 2-way switch (6). Once lowered to the ground the bins can be lifted off the bin mechanism (5). Always release the switch once the bins are lowered.

10. OPERATING PROCEDURES Cont.

10.

Periodically you should clean any debris from the main catchment tray (9) and bag it up to keep the main filter clean from plastic bags or larger debris that will prevent the escape of water.

11.

The water within the tank (15) will be recycled during the day and on the normal round the water should last at least all day.

12.

At the end of the day the main tank should be emptied into a suitable disposal point which is usually a mains foul drain as per the Environment Agencies PPG13 or PPG3 guidelines. Always check with your local water or sewer provider to ensure you are disposing of waste water legally and safely.

13.

To wash the main filters connect the pump to a domestic hose pipe water supply using the valve (11). This means fresh water will be used through the pump.

Wash the filters from the front and behind while the main catchment tank (9) is elevated.

This process should be carried out each day after use.

You should also clean the filter bowl (12) and you can refill the main tank (15) ready for the next day.

IMPORTANT 14. Always check tyre pressure, the tow hitch and general performance of the machine weekly (13) and check the battery level (14) to ensure safe and legal operation of the machine.

Check all lights, indicators,brake lights etc are legal and operational before moving.

11. SAFETY

Always think safety for yourself, motorists and the public and put safety first.

Always wear goggles, ear defenders and a face mask when using the machinery.

The machine produces high pressure water which can be dangerous if misused.

Never point the lance in the direction of the machine or another person.

Never use the lance during an electrical storm.

Never allow the lance to come into contact with electrical cables.

Always secure the lance onto its locating points before driving off.

Always switch on the warning beacon when working.

Clear any loose debris from the collection tray before driving off.

Ensure the collection tray/lid is in its correct position and locked down.

Always ensure that the bin lift is clear before operating.

Never lift a bin unless the machine is hitched to a tow vehicle or is firmly anchored down and never stand underneath a raised bin.

Do not move the machine when full of water without using the tow vehicle.

(The shifting of water could destabilise the unit causing it to tip up).

When attaching the machine to your tow vehicle always ensure that it is hitched correctly to the tow bar i.e. the breakaway strap should be hooked around the vehicle tow ball, the 7 pin electrical connection should be connected and all lights checked before driving off.

Regularly check the tyre pressures.

Have the trailer parts serviced by a specialist trailer engineer at least once per year.

Service in accordance with recommendations (normally service every 4 months).

12. SAFETY Cont.

• Regularly check the oil levels on the gearbox and pump and service in accordance with the manufacturer’s recommendations (normally service every 4 months).

• All operators must be trained to use the pressure washer in accordance with the manual.

• All risk assessments should be carried out for each water jetting operation before commencement of works.

• We recommend that all operators should maintain a log book of use of the jetting unit.

The information can be relatively simple and completed on a daily basis and of sufficient information to provide useful operating data.

• All maintenance must only be carried out by authorised repair personnel.

• The pressure washer must not be used when there is a clear fault or damage to it.

• Do not use the pressure washer while tired or under the influence of alcohol or drugs.

• Heat exchange exhausts emit hot fumes, keep face, body and hands clear; ensure it is clear of any obstruction at all times.

• Always ensure you safely route all hoses to the mains cable to minimise trip hazards and keep them away from the jetting area.

• All cleaning products used must be in accordance with your MSDS sheet (Material Safety Data Sheet).

• Never attempt to start the pump if there is a possibility that there is freezing in any part of the system, • Never start the pump if any filtration devices have been removed.

• You may experience a kick back from the gun. Hold the gun and lance with both hands at all times during cleaning operation.

• The pressure washer must never be run with the cover open.

• The pressure washer must be used in open air, not insure a building and at least 1m away from any building.

• Always wear hi-visibility clothing while on the public highway.

13. DETERGENTS & SANITISERS

While most are of low pH values and suitable for use, you should check that any chemicals used with this machine are suitable and will not damage the pump etc.

If in doubt please contact Morclean on 0800 1300 402

14. MAINTENANCE Clear any loose debris from the collection tray before driving off.

Regularly check the tyre pressures.

Have the trailer parts serviced by a specialist trailer engineer at least once a year.

Regularly check the oil levels on the gearbox and pump and service in accordance with the manufacturer’s recommendation (normally service every 4 months).

Keep the lifting mechanisms well lubricated.

With the wheelie bin wash and lift you must lubricate and check for wear and make sure the bolts are tight on the sprockets every 4 months.

The machine carries a 12 months manufacturers parts warranty as per our warranty terms. The unit should be serviced by an authorised service agent every 4 months otherwise this warranty could be invalid.

15. WARRANTY TERMS Warranty Terms 12 (twelve) months warranty covering faulty components and materials from date of purchase.

Hose, gun & lance are only covered for initial 7 days.

Warranty does not cover damage caused by frost, fair wear and tear, chemicals, other than those recommended by Morclean, misuse or modification not authorised by Morclean.

Misuse including repairs or modification or any service activity carried out other than by Morclean registered engineers.

Warranty only valid if signed by both the dealer and company stamp dated and all details complete.

Customer copy must be produced to make a warranty claim, Customer must complete and return dealers copy within 7 days of purchase to ensure warranty cover.

Warranty cover is only applicable if machine is serviced by Morclean or an authorised and approved engineer.

IF THE FAULT PERSISTS OR THERE ARE ANY OTHER APPARENT FAULTS WITH THE MACHINE THAT YOU CANNOT RECTIFY THEN STOP AND CALL 01246 471147 TO SEEK ADVICE

16. TROUBLESHOOTING Flashing beacon does not operate Tow hitch will not connect

Main tray will not elevate Bin lift mechanism will not lift Bin mechanism will not lower No pressure from lance Pulsating pressure from lance Uneven pressure for spray pattern Engine will not start

Check switch is on, battery power and secondary plug is attached to vehicle.

Check ball hitch is correct size, ensure there are no locks or other devices fitted. DO NOT ATTEMPT TO DRIVE IF NOT SECURE. The lift is fitted with hydraulic rams which will operate slowly, do not force.

Check battery power and charge and levels of hydraulic oil.

Check battery power and charge and levels of hydraulic oil. DO NOT FORCE THE MECHANISM DOWN. Check water tank is full. Check filters and filter bowl is clean (see diagnostic notes below).

Check filters and water tank or check for debris in lance nozzle.

Check for debris in lance nozzle and clean if necessary.

Check petrol and oil levels, if in doubt refer to Operators Manual. Always pull trigger to release trigger before starting.

No pressure? Diagnostics Advice (Elimination) If machine has no pressure but the engine is running you can check a few things first.

1.

2.

3.

Disconnect the main high-pressure hose from the pump. If water flows from here then you know the pump is operating.

If the machine still does not operate then switch off and disconnect the lance from the trigger. If water flows from here then you know the pump is operating.

If the machine still does not operate then it is likely the nozzle (tip) is blocked. DO NOT LOOK AT THE NOZZLE FROM THE FRONT TO CHECK.

Stop the machine and remove the nozzle to clean out any debris.

A blocked nozzle is one of the most common apparent faults.

17. BIN WASH ADDITIVE Bin Wash Additive is a concentrated detergent, specifically formulated for the use in the Morclean Bin Wash. It can be diluted heavily for economy.

Directions of Use: Add from 0.5l up to 1l as a maximum of this product to a full tank of clean water.

This product is only designed to be used in the Morclean Bin Wash, and is not designed for any other use or application.

Thoroughly wash out the holding tank, if using the Bin Wash for an alternative purpose.

If any other cleaning product contaminates the holding tank, the performance of this product may be reduced and damage may also occur to the Bin Wash. Please refer to instruction manual for disposal of flush outs and this product.

UN3082 <5% EDTA and salts thereof, 5-<15% non-ionic surfactants.

Environmentally hazardous substance, liguid N.O.S Contains Quatery Ammonium compounds, benzy-C8-C18-alkydimethyl, chlorides.

Health and Safety Irritating to skin. Risk of serious damage to eyes. Very toxic to aquatic organisms.

Avoid contact to eyes, rinse immediately with plenty of water and seek medical advice. Wear suitable gloves and eye/face protection. Use appropriate containment to avoid environment contamination. This material and its container must be disposed of a hazardous waste. Avoid release to the environment. Refer to special instructions and safety data sheets.

10 Litre

IRRITANT

DANGEROUS FOR THE ENVIRONMENT

Morclean Ltd Stephenson Road Speedwell Industrial Estate Stavely Chesterfield S43 3JN Tel: 01246 471147 Fax: 01246 471277 Email: info@morclean.com www.morclean.com www.morclean.co.uk

Remember!

Regular servicing cuts running costs. Ask about our packages or service contracts.