PECM - Issue 77 2025

Inside...

Sections

Editor’s Choice

MANUFACTURING Engineering Process Control &

ALEXANDER BATTERY TECHNOLOGIES

The UK’s new manufacturing proposition

KOLLMORGEN

What to look for in your motion control feedback device

SULZER

How Sulzer powers every step of the desalination process

JPB

Ardian acquires stake in JPB Système

SPELSBERG

Enclosure customisation requires the right experience

FANUC

Introducing CODEL’s game-changing Triboelectric dust monitor range

Cover photo: Labfacility

SWINDON SILICON SYSTEMS

How application-specific chips support fast, efficient edge AI

TECHNIDRIVE

Installation tips for maximising shaftmounted gearbox efficiency

BURCKHARDT COMPRESSION

Why expertise matters in compressor overhauls and revamps

FFG

FFG receives major project from India

HIKMICRO

HIKMICRO fighting industrial fire with extended specialist range

VERICUT

Vericut Force brings 20% tool cost savings per part to leading turbine part manufacturer

RapidID™ Network Mapping System reduces the time and cost of patch cord documentation by up to 50%*.

By using pre-labelled Panduit patch cords and the RapidID Bluetooth-enabled handheld scanner, network engineers can quickly, easily, and more accurately place and trace cables.

The Network Mapping System automates the labour intensive and error-prone cable documentation process to reduce the risk of a network outage. With RapidID, the painstaking labelling process is already done. Additionally, RapidID is a practical alternative to traditional manual approaches and is ideally suited for building a new telecom room, locating installed cabling, or replacing a network switch.

“RapidID is a game-changer for any network engineer,” stated Stuart McKay, Sr Business Development Manager EMEA. “We offer our customers an innovative way to eliminate the pain points around patch cord labelling and documentation for network systems.”

Rapid ID uses patch cords pre -labelled with unique barcodes and a Bluetooth®-enabled handheld scanner to automate labelling, tracing, and troubleshooting in t hree easy steps .

1 2 3

I N STALL

Panduit cables pre-labelled with unique barcode labels.

DOWN LOAD

The mobile app from iOS or A ndroid app stores to a t ablet device

SCAN

Barcodes using the Bluetoothenabled handheld scanner.

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MANUFACTURING Engineering Process

The Team

EDITOR IN CHIEF

Antony Holter editor@mhmagazine.co.uk

BUSINESS MANAGER

Josh Holmes josh@mhmagazine.co.uk

SALES DIRECTOR

Jake Page jake@pecm.co.uk Tel: 01227 937174

SALES MANAGER

Martin Richardson martin@pecm.co.uk Tel: 01304 086039

DIGITAL MANAGER

Jamie Bullock jamie@mhmagazine.co.uk Tel: 01227 936971

EDITOR

Elizabeth Hutton elizabeth@pecm.co.uk

STUDIO DESIGNER

Richard Bland richard@mhmagazine.co.uk

ACCOUNTS DEPT

Alison Holmes accounts@pecm.co.uk Tel: 01227 936976

PUBLISHING DIRECTOR

Martin Holmes martin@mhmagazine.co.uk Tel: 01304 806039

DIGITAL ASSISTANT

Stacey Goodwood Tel: 01227 936971

MH Media Global Ltd. 18/20 Newington Road, Ramsgate, Kent, CT12 6EE Tel 01304 806039 l Fax: 08721 152240 l www.pecm.co.uk

LAB READY

Teknomek unveils customisable, powder-coated lab furniture range

Teknomek has launched a new range of powder-coated laboratory furniture that can be fully customised to your business’ requirements. Starting with an initial site visit, the Teknomek design team will create a layout that compliments current workflows and ensures efficiency for years to come.

Fully adaptable to your needs, the work benches and islands are available in mobile or fixed versions with a variety of storage configurations, including sliding cupboards to help facilitate desk sharing. These units can also be fitted with sinks or a power supply via trunking with integrated plug sockets for full versatility.

By opting for a modular lab furniture system, equipment can be added as tasks require, or budget allows, with mobile cupboards and drawer units listed separately to the work benches and islands for full versatility. Bespoke sizes can also be provided to suit the individual requirements of customers.

All of the new workbenches and islands feature Trespa TopLab® Plus countertops, a premium surface material engineered specifically for demanding laboratory and hygienic environments. Trespa TopLab® Plus combines exceptional durability and impact resistance with a non-porous, easy-to-clean surface offering anti-microbial protection. Designed to perform under intensive use, it offers outstanding resistance to chemicals, disinfectants, and cleaning agents, ensuring long-term performance even when exposed to corrosive substances.

By opting for a modular lab furniture system, equipment can be added as tasks require, or budget allows.

The range also includes open-sided lab benches with a tubular rear tie bar for easy cleaning access and improved air circulation as well as height adjustable tables for ergonomic support that prevents muscular strain. Reagent shelving offers another storage option that can be mounted to the work top for double-sided work stations or to the wall - providing easy accessibility to labware and equipment.

Alongside these, Teknomek is also offering a vibration-free balance desk as part of the lab

furniture range. This essential equipment features a marble top to provide a stable, surface for precision instruments. The weight and rigidity of the marble helps to dampen floor vibrations, ensuring precise balance readings even in elevated or less stable lab areas. This maintains accuracy in environments where floor movement could otherwise compromise sensitive weighing tasks.

This new laboratory furniture range is designed to meet or exceed EN 13150 standards for workbenches and follows SEFA guidelines for international best practice, while GMP compliance is addressed for pharmaceutical, biotech and life science laboratories. Teknomek also provides stainless steel furniture for changing rooms and cleanrooms within these facilities.

Book your site visit today on the Teknomek website or give them a call on +44(0)1603 788 833.

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ABOUT

US

UK Manufacturer & Supplier of Lifting & Rigging Equipment.

INCLUDING

Wire Rope Slings

Round Slings

Flat Slings

Chain Slings

Lifting Accessories

Galv, Black & PVC Coated Wire Rope

Fibre Rope

Safety Bonds

FROM HIGH-COST TO HIGH-VALUE

ALEXANDER BATTERY TECHNOLOGIES

The UK’s new manufacturing proposition

By Mark Rutherford, CEO at Alexander Battery Technologies

For years, the assumption has been that large-scale manufacturing belongs in Asia. China in particular accounts for nearly 30% of global manufacturing output (World Bank, 2023), dominating as the go-to option for cost-conscious supply chains. The UK, by contrast, was long seen as high cost and only suited to niche or specialist production but recent developments suggest that picture is beginning to change.

Some supply chain leaders are beginning to view the UK as a surprisingly cost-effective base, especially when producing for the US and EU. The change is not driven by sudden efficiency gains at home but by the steady erosion of advantages elsewhere.

The calculus that once made offshore production inevitable is looking more fragile. Lengthy lead times, advance payment terms and the friction of shipping goods halfway across the world are becoming harder to justify when tariffs and geopolitical disputes keep adding layers of uncertainty. Products made in China can sit on the water for 12 weeks or more, a vulnerability brought into focus during COVID, when some global shipping costs rose by more than 400%, according to the Drewry World Container Index in 2021. Those increases were once tolerable when the savings from offshore production were dramatic, but with shipping rates still around 60–70% above pre-pandemic levels (FreightWaves, 2025) and wages rising steadily in low-cost regions, the total cost gap is narrowing. What used to be an overwhelming

Some supply chain leaders are beginning to view the UK as a surprisingly cost-effective base, especially when producing for the US and EU.

cost advantage now looks less compelling once risk, delay, and volatility are factored in.

The UK occupies an unusual position in this picture. It is not the top prize in the eyes of the world’s largest economies, but that may work to its advantage. Relations with both the US and EU remain comparatively stable, which makes the UK a practical base for serving both. In a more protectionist era, when governments on both sides of the Atlantic are watching supply

chains more closely, this counts for more than it used to. A senior supply chain manager recently remarked to me that the UK was starting to look like “a low-cost manufacturing centre” for the first time in her career. Her view was not that Britain is cheaper than Asia in absolute terms, but that the combination of trade access, resilience and reduced risk is tipping the balance.

Cost dynamics inside the UK matter too. Regions such as the North East combine long-standing manufacturing expertise with lower property and labour costs than the South. Strong transport links and an established industrial base mean companies setting up there are not starting from scratch. For supply chain leaders, this shifts the calculation from simple cost comparison to risk management. A UK base can reduce exposure to shipping delays, tariffs and currency shocks. These are the factors that are now front of mind when weighing up potential suppliers.

The nature of manufacturing demand is also changing. Many of today’s projects require specialised, mid-volume production rather than mass-produced, commoditised goods. Custom battery packs for OEMs are a good example. Whether for UAV/drones, e-mobility, robotics, medical devices or safety equipment, these solutions often need to be designed around the application rather than bought off the shelf. This kind of work benefits from a location with strong engineering expertise, responsive design support and the ability to move quickly from concept to production - not just the lowestcost manufacturing site.

This helps explain why some of the UK’s traditional disadvantages are starting to fade. Wage differences matter less when speed, resilience and design capabilities are the priority. When those costs are offset by shorter lead times, easier oversight and more flexible delivery to Western markets, the UK starts to look a more reliable and affordable base in practical terms.

It is tempting to dismiss this as a temporary swing brought about by current trade wars and geopolitical

tensions, but the underlying direction of travel suggests otherwise. The risks of long-distance supply chains are not going away. If anything, they are likely to intensify as countries compete to secure domestic manufacturing and protect critical infrastructure. For certain strategic industries, the UK is better positioned today than it has been for decades.

Trying to rival China on sheer scale would be unrealistic. Instead, the UK needs to position itself as a dependable, cost-competitive base for mid-volume production that can supply the US and EU quickly and reliably. For companies choosing their next supply partner, that mix

of reliability, cost control and speed to market makes the UK a serious contender.

The UK may have slipped to 11th in global manufacturing output rankings (MAKE UK, 2025), but that does not diminish its relevance. If anything, it underlines the need to leverage the capabilities that remain. Skilled engineering talent, trusted regulatory frameworks and strong transatlantic trade links exist, especially in long-established manufacturing regions such as the North East of England. When risk, speed and quality are weighted alongside cost, the UK’s offer looks stronger than its headline ranking suggests.

Customised

Proven

Packaged

DIESEL TRANSFER BOOST

NORTH RIDGE PUMPS

High pressure diesel transfer pumps for heavy fuel oil conversion

North Ridge Pumps recently supplied four heavy-duty horizontal multistage pumps for a diesel transfer application operating at 30 bar and a flow rate of approximately 60 m³/h.

To accommodate the client’s preference for integrating their own drive arrangement, the pumps were supplied in bareshaft configuration for mounting to their selected motor and baseplate.

The units are being installed within a thermal power plant, forming part of the process where heavy fuel oil (HFO) is converted into diesel.

What’s the difference between HFO and diesel?

HFO is a heavy, high-sulphur fuel from crude oil distillation, mainly used in shipping but requiring heated storage. Diesel is lighter, low in sulphur, widely used in transport and machinery, and easier to handle with no special storage needs.

Why might a power plant change from HFO to diesel?

The switch may be made for several reasons, such as:

• Environmental compliance: Switching from HFO to ultra-low sulphur diesel cuts sulphur dioxide emissions by 99% and reduces particulates and CO2 by ~70%.

• Fuel price and supply: HFO is cheaper, but diesel may be preferable if HFO prices rise or supply becomes unreliable.

• Operational flexibility: HFO requires heating and performs poorly at low loads, while diesel flows easily and ensures stable combustion.

• Efficiency and maintenance: Diesel avoids engine problems linked to HFO at low loads, improving performance and reliability.

• Availability: Diesel is often more practical for remote areas lacking consistent HFO supply.

However, diesel offers cleaner, more reliable, and cost-efficient operation.

Multistage Pumps – Advantages and Applications

Multistage pumps use multiple impellers in series to generate high pressure efficiently, saving energy compared to single-stage pumps. Their vertical design also reduces floor space needs. They are ideal for applications requiring high discharge pressure or vertical lift, such as:

• High-pressure fluid transfer in chemical, oil, and gas industries

• Water supply for high-rise buildings and long-distance pumping

• Industrial cleaning and power washing

• Supplying water to high-pressure boilers

• Reverse osmosis in desalination plants

Why specify horizontal multistage pumps for this application?

We specified horizontal multistage pumps because they reliably deliver 30 bar pressure at 60 m³/h, meeting the client’s brief for four heavyduty diesel transfer pumps, while also offering flexibility through variable speed drives and multiple outlet options.

A multistage pump with eight ring stages

To produce the level of performance demanded by our client, we came up with a clever solution for these heavy-duty diesel transfer pumps. Each one incorporated eight ring stages, each one consisting of an impeller, suction and discharge diffuser to deliver the required pressure and flow rate.

In addition, our range comes with the option of rotating the suction and discharge flange to match the existing pipework, removing the need for any changes to pipework.

For high-pressure, high-flow fluid transfer applications, contact North Ridge Pumps for expert advice.

We’re North Ridge Pumps, the UK’s largest pump supplier with over 25 years’ experience. We’re expert at specifying exactly the right pump for every client – not just an off-the-shelf, one-size-fits-all solution.

That’s probably why we’ve completed over 2,000 successful projects for clients all around the world. You can read case studies at www.northridgepumps.com

DISASTER-PROOF DESIGN

Securing industrial network infrastructure

Industrial environments are facing increasing cybersecurity risks. As Industry 4.0 accelerates with the integration of IIoT devices, smart building systems, and AI-driven automation, the attack surface has expanded.

Cybersecurity is no longer confined to software defences, it requires a robust physical and network infrastructure that can protect assets, enable visibility, and support rapid response and recovery. These attacks include ransomware, insider threats, and exploit targeting physical network vulnerabilities such as exposed ports and unsecured distribution points.

The convergence of IT and OT systems, essential for smart processing and manufacturing, also increases complexity. Legacy systems are now interfacing with modern IP networks, requiring a security-bydesign approach that incorporates both digital and physical safeguards.

Physical Security as a Core Layer of Cyber Defence

Physical infrastructure is the first line of defence in industrial cybersecurity. Unsecured network cabinets, open ports, and exposed cabling can provide attackers with direct entry points. A layered approach to physical security reduces these risks by integrating:

- Port protection devices to block unauthorized access to Ethernet and USB interfaces

- Lockable enclosures to safeguard switches, servers, and critical controllers

- Intelligent power distribution units

for monitoring environmental and access conditions

- Segmented enclosures to isolate network zones and limit the spread of threats.

Zone architecture is a critical concept for industrial environments. By physically segmenting networks at the access layer, organisations can localise the impact of a breach. Industrial distribution frames (IDFs) and zone enclosures allow for switches and cabling to be deployed closer to the production floor, creating smaller, contained network zones.

These enclosures support faster maintenance, localised security policies, and disaster recovery readiness. In the event of an attack, zone segmentation ensures that disruptions are confined, protecting other parts of the operational network.

Asset Visibility and Documentation

Visibility is fundamental to industrial and enterprise cybersecurity. Without an accurate inventory

of devices, connections, and configurations, security teams cannot effectively detect or respond to threats. Automated mapping reduces the time to document physical infrastructure, mitigates human error, and ensures faster recovery following incidents.

Products such as Panduit’s RapidID provide a network mapping system which automates the labour intensive and error-prone cable documentation process, resulting in a faster, easier way to place and trace cables and patch cords.

A comprehensive cybersecurity strategy includes robust disaster recovery. For industrial environments, this often takes the form of a secondary, isolated network architecture. In the event of an attack, critical production functions can be transferred to a standby system that is shielded from the compromised primary network.

Regulatory requirements for cybersecurity are tightening worldwide. Frameworks such as ISO/IEC 27001:2022, NIST Cybersecurity Framework, and the EU NIS2 Directive mandate security measures that extend into the physical infrastructure of industrial networks.

As industrial environments continue to evolve toward highly connected, intelligent operations, cybersecurity must adapt in parallel. Strong industrial network infrastructure, integrating physical security, zone segmentation, asset visibility, and disaster recovery provides the foundation for a resilient defence against modern data security threats.

SMARTER MOTION STARTS HERE

KOLLMORGEN

What to look for in your motion control feedback device

When it comes to the world of motion control, it’s easy to take your feedback device for granted. After all, it’s a small part of the system and is typically tucked inside the motor housing, out of sight and out of mind. However, the impact this seemingly minor component has on a system’s accuracy, performance, reliability, and ease of integration is hard to overstate.

Today’s servo systems depend on accurate, consistent feedback to maintain position, control speed, and execute complex motion profiles. But not all feedback devices you can specify are created equal. Traditional encoders or resolvers still do the job in many applications, but application requirements increasingly need devices that go beyond the basics. Design engineers also want faster integration and less testing time. Modernizing your feedback device can mean reducing wiring, simplifying setup, or eliminating long-standing compromises on resolution, accuracy, and smoothness of motion.

Whether you’re specifying a new servo system or looking to simplify an existing design, it’s worth asking: what do you actually need your feedback device to do, and what’s now possible?

What are you really looking for?

Most engineers don’t start out looking for a feedback device. They’re looking for performance, reliability, and a system that behaves the way it’s supposed to, every time. That means starting with the right questions – not “which sensing technology is best?” but “what performance does my application need to achieve?”

At the most basic level, your feedback device needs to deliver the resolution and accuracy required to drive the motion loop effectively. Too little, and you’ll see ripples in motion, jitter in position holds, vibration in the machine, or just plain inaccurate positioning. Too much, and you might be paying for more capability than needed. Mechanics connecting to a motor shaft can only so accurately connect to the part of the machine doing the work which is where the motion really matters.

Other considerations quickly come into play, such as how smooth the motion is, how noisy the signal is, and how much bandwidth does it offer compared to your requirements. Fortunately, these are mostly straightforward questions, and most engineers know how to weigh them up.

But modern feedback devices also bring in another category of features that extend beyond the basic specs and simplify the machine as a whole.

This is where many of today’s biggest gains are being made.

They include:

Simple cabling: Servo systems used to rely on dedicated feedback cables, sometimes requiring 13 or more wires just for feedback. That meant bigger cabinets, more connectors, tighter bends through cable trays, and more hands-on work during installation.

Modern single-cable feedback systems simplify all of that. By taking the motor power cable and just adding two wires for feedback data to fit everything into a single cable, they reduce effort and cut install time. Single-cable can make a major difference on compact machines where space is tight and reduce machine build time

Built-in motor ID: Many modern feedback devices now include onboard memory that stores the motor’s ID, specs, and even tuning parameters. When connected to a

compatible drive, the system can automatically recognize what it’s working with.

That means setup becomes faster, more consistent, and less prone to human error. In systems where motors are easy to mix up – say, a high-speed and low-speed variant sharing identical housing – this auto-recognition helps prevent costly mismatches. It also supports smoother global deployment, especially when machines are shipped across regions with different voltage standards.

Thermal monitoring: Temperature sensors are vital for protecting motors, but traditionally they’ve required their own wiring back to the drive. With smarter feedback systems, temperature data can now be sent over the same digital link used for position data.

This combination streamlines wiring even further and makes it easier to monitor winding temperatures in real time. The result is better protection against overheating, more consistent performance, and fewer points of failure.

Functional safety support: In applications where people work close to moving machinery, safety is vital. Some modern feedback devices now support functional safety features directly through the encoder.

These certified encoders allow safety systems to reliably monitor motor position and intervene if motion goes outside expected bounds. Integrating safety at the feedback level reduces the need for extra sensors or relays, simplifies system design, and helps meet compliance requirements without overcomplicating the machine.

The new standard

One feature that’s quickly becoming an expectation rather than a simple nice-tohave is multi-turn absolute feedback. This allows a system to know not just the shaft angle within a single revolution, but how many full turns have occurred, even when the system is powered off.

Without multi-turn tracking, the system has no idea where it is on that axis after a power cycle. The common workaround is a homing routine: the machine slowly moves to a reference point and resets itself. While this works, it’s inefficient and vulnerable to mechanical faults.

Multi-turn absolute feedback lets machines skip the homing process entirely. Power up, and they’re ready to go. That means shorter startup times, fewer moving parts (no home switches), and fewer chances for something to go wrong.

There are several ways to achieve this. Some devices use small internal gearboxes to track turns, but this adds cost, complexity, and physical length to the encoder. These gears also limit usable multiturn range, usually to 12 bits. Other feedback devices use battery backups, which are compact and straightforward, but can potentially create maintenance issues down the line and reliability issues with unscheduled battery failures.

Energy-harvesting feedback devices offer a modern alternative to both. These generate just enough power from shaft rotation to store turn counts in non-volatile memory. The result is a compact, battery-free, maintenance-free solution that fits into the same footprint as a basic encoder.

Choosing the right feedback device for the job

So, how do you decide what to specify?

For most applications, a modern digital feedback device with multiturn absolute capability via energy

harvesting, single-cable support, provides motor thermal data, and has motor catalog data is a safe and future-ready choice. Devices like Kollmorgen’s SFD-M are designed to meet the demands of generalpurpose motion systems, delivering high performance, low cost, and reduced system complexity.

And if you’re building systems at scale, it’s worth thinking in terms of pre-matched components, such as those supplied by Kollmorgen. Drives, motors, and feedback devices that are designed to work together out of the box reduce integration complexity and speed up development.

Whether you approach feedback at the component level or the system level, the key is to pick devices that reduce the number of compromises your machine has to make.

It’s time to expect more

Feedback devices used to be simple. You picked a motor and got the feedback device it came with. You wired it up and tested whether the included feedback had the resolution and performance you needed. But today’s systems demand more – and deliver more in return. Features like single-cable installation, energy-harvesting multi-turn feedback, plug-and-play configuration, and built-in safety and diagnostics are fast becoming standard in well-designed motion platforms.

You’re not just choosing a sensor, you’re choosing a system that needs to work, reliably and efficiently, every day. That’s why it makes sense to look beyond the component spec sheet and consider how the feedback device supports the system as a whole.

Modern servo solutions – like those built around Kollmorgen’s SFD-M – show how far this technology has come. These are complete systems designed to simplify integration, support long-term reliability, and give machine builders fewer things to worry about.

www.kollmorgen.com

A BATCH MADE IN HEAVEN

CASTLE PUMPS LTD

Precision dosing with the AMP-CONTROL peristaltic pump

In the world of manufacturing, precision is everything. You will know how a consistent appearance, performance, taste and texture is vital in meeting your quality standards, reducing waste and protecting your brand with the consumer. Relying on the manual control of transfer is not only putting the burden on your production team (and we all know that time is money!), but also increasing the chance of recipe inaccuracies due to human error.

And that is why the accurate transfer of chemicals, process fluids or ingredients combined with the AMP-CONTROL peristaltic pump really is a “batch made in heaven”.

Castle Pumps have recently solved two clients’ batching requirements with their AMP-CONTROL peristaltic pump. The first was a manufacturer of low calorie sweeteners looking to batch 10 litres of Glycerin at a time during the production process of their products. The second was involved in the treatment of industrial wastewater and wanted to dose 5-10 litres of ferrous sulphate and caustic soda at a time from an IBC into the water being treated.

Both wanted control over the speed at which they could transfer and the ability to accurately determine how much to transfer in each batch. And that’s when Castle Pumps knew the AMP-CONTROL was the ideal solution.

Peristaltic pumps are often used for batching applications thanks to their smooth operation and ability to accurate dose even the smallest volume of fluids at low flow

rates. Another huge benefit of the peristaltic design is that with the inner hose being the only wetted part, there is only one component to wear and maintain without risk of seals leaking and valves blocking.

The AMP-CONTROL model in particular however had the intelligence to satisfy the companies’ requirements of automation and accuracy without the need for the clients purchasing and installing additional control equipment.

As well as its variable speed drive, the beauty of this pump is that it allows batching to be specified either by volume or by intervals, as well as a calendar for operation automation at set date/times. This peristaltic dosing pump also comes with configurable inputs and outputs that can be used for signal relays to determine when the pump

should operate for example when fluid in the receiving container has dropped to a set low level. These benefits allow for highly precise dosing of the additives whilst also freeing up operator time to carry out more value adding tasks.

As a fail-safe the AMP-CONTROL also comes with a hose leakage sensor to shut down the pump and alert the operator, as well as a hose replacement alert for preventive maintenance after a set interval to prevent downtime in production.

Getting the wrong pump for your process can result in inconsistency in the finished product, crushed solids, clogging, excessive wear, loss of productivity, waste of costly product or at worst, contamination. Always trust technical experts to specify the right pump for your application.

Pumps To Drive Your Process Efficiency

Pump smarter, not harder. Use our 15 years’ experience to save excessive wear, process failures, product waste & operator time.

✓ FDA & 3A hygienic solutions for food and drink

✓ Highly accurate dosing of ingredients & additives

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✓ Solid-laden products without crushing or clogging

✓ 99.98% barrel emptying to prevent product waste

✓ Models for the safe handling of cleaning chemicals

Contact our technical sales engineers now!

FROM SEAWATER TO FRESHWATER

SULZER

How Sulzer powers every step of the desalination process

With climate change intensifying droughts and reducing freshwater availability, population growth placing increasing pressure on existing resources, and industrial demands pushing water consumption to new heights, global water scarcity has emerged as one of the most pressing challenges of our time.

According to a 2024 United Nations report (1), roughly half of the global population currently experiences severe water scarcity for at least part of the year, with around a quarter facing “extremely high” levels of water stress. For many regions, traditional freshwater sources such as rivers, lakes, and aquifers are no longer sufficient to meet the needs of growing communities and economies.

A timely solution

Desalination—the process of converting seawater into freshwater—has become an essential solution for tackling this problem. As such, the global desalination market is now expanding at a rate of more than 9% annually (2), with demand projected to grow significantly, driven by the urgent needs of water-scarce regions such as the Middle East, North Africa, and parts of Asia.

There are several different desalination technologies available, but over recent years reverse osmosis (RO) has become the most widely adopted method worldwide. By forcing seawater through semi-permeable membranes to separate, RO desalination provides an effective and scalable solution capable of delivering millions of gallons of fresh water every day. Its

According to a 2024 United Nations report (1), roughly half of the global population currently experiences severe water scarcity for at least part of the year

flexibility makes it suitable for both large-scale municipal plants and smaller industrial applications.

However, despite decades of incremental improvements making RO more efficient than ever, there’s no denying the fact that it is still an energy intensive activity. For the operators of these plants, and for their customers, efficient, reliable high-pressure pumps and process equipment play a crucial role in minimizing their energy consumption and the final cost of the supplied water.

The desalination journey

The route from seawater to freshwater in a reverse osmosis (RO) desalination plant is a sophisticated, multi-stage process that relies on advanced engineering to ensure efficiency, reliability, and environmental sustainability. At every step, Sulzer plays a pivotal role, offering tailored products and services that optimize the entire process from intake to distribution.

Step 1: Seawater intake

The first step in the desalination process involves drawing seawater from the ocean through carefully designed intake structures. These

structures are engineered to minimize environmental impact, preventing large debris, sand, and marine life from entering the system and damaging downstream equipment. The efficiency and reliability of this initial stage are critical, as any disruptions can cause costly operational issues.

Sulzer plays a decisive role in this stage by supplying a range of high-efficiency pumps specifically designed for seawater intake in reverse osmosis applications. The key products include vertical turbine pumps (VTPs) and axially split case pumps, each tailored to meet different intake requirements.

These pumps are engineered to withstand the harsh marine environment and continuous operation under demanding conditions. They are constructed from corrosion-resistant materials, such as duplex or superduplex stainless steel, which provide excellent resistance to chlorideinduced corrosion and biofouling, ensuring that the need for replacements and maintenance is kept to a minimum.

Step 2: Pre-treatment

Once the seawater enters the plant, it undergoes pre-treatment to remove suspended solids, sand, biological materials, and other impurities that could damage or clog the RO membranes. This stage is crucial for ensuring the longevity and efficiency of the membranes, which are sensitive to fouling and scaling. Effective pre-treatment not only protects the membranes but also enhances the overall efficiency of the desalination process.

Nordic Water, a Sulzer brand, supplies advanced sand filters that efficiently remove particulates from the seawater, ensuring that only clean water reaches the membranes. To further enhance water quality, Sulzer’s Chemtech division can supply static mixers where chemicals such as flocculants, coagulants, and biocides are evenly distributed throughout the water, optimizing the removal of contaminants. These mixers are able to deliver minimum pressure drop and effective mixing in a small footprint.

Throughout the pre-treatment process, the pumps maintain optimal flow rates at required pressure and efficiency, ensuring the continuous and stable operation of the plant. They will also provide the minimum required pressure towards high pressure pump and Energy Recovery Devices. By keeping the flow consistent, these pumps help minimize the risk of operational disruptions and maximize the efficiency of downstream processes.

Step 3: Reverse osmosis

Once the seawater has been pretreated, it enters the actual RO stage—the heart of the desalination process. In this phase, seawater is pressurized and forced through

semi-permeable membranes that effectively separate salts from the water.

The membranes allow only water molecules to pass through, while the remaining concentrated brine—rich in removed salts—is discharged for safe disposal. This stage is highly energy-intensive, accounting for a significant portion of a desalination

plant’s operational costs, making energy efficiency and precise pressure control critical to the process.

Sulzer plays a pivotal role in optimizing this phase by supplying high-pressure feed pumps. These are engineered to deliver the consistent, high-pressure flow required to push seawater through the RO membranes and typically account for more than half of a desalination plant’s power consumption. This makes Suzer’s ability to provide reliable, efficiency pumps a key element of running an effective operation.

In some desalination plants, a second pass of RO membranes is introduced to further refine the quality of the final product water. This additional stage ensures that the desalinated water meets even the most stringent purity standards, particularly for

industrial or specialized municipal use. To support this, Sulzer supplies dedicated second pass pumps, designed to maintain the necessary pressure and flow for this additional membrane filtration phase.

In addition, Sulzer can supply booster pumps to help integrate energy recovery devices (ERDs) into the RO process to significantly improve energy efficiency. ERDs capture the hydraulic energy from the high-pressure brine reject stream and transfer it back to the incoming seawater.

Step 4: Post-treatment

After the RO membranes have filtered out the salts and impurities, the water is not quite ready to drink or use in industry just yet. Without essential minerals, it can taste flat or even slightly acidic, and over time, that acidity can cause corrosion in pipes and storage systems. That’s why post-treatment is so important— it helps balance the water’s composition, making it safer, more stable, and better-tasting.

In order to eliminate any acidity, carbon dioxide (CO2) must be introduced following reverse osmosis and prior to remineralization. Sulzer’s specialized static mixers play

a crucial role in this process by efficiently dissolving CO2 gases directly into the water stream and ensuring thorough mixing within the main line. This innovative approach eliminates the need for dedicated CO2 dosing or injection systems, simplifying the overall process and reducing the operational complexity.

At this stage, minerals like calcium and magnesium are added to improve the taste and ensure chemical stability. By fine-tuning the post-treatment process, Sulzer helps desalination plants deliver fresh, high-quality water that’s ready for municipal, agricultural, or industrial use—while also protecting the systems that distribute it.

Sulzer’s comprehensive solutions

Many companies supply individual pieces of equipment for desalination, but Sulzer stands apart as a full-line supplier— offering everything from intake to distribution. With a seamlessly integrated portfolio of pumps, filters, mixers, and maintenance services, Sulzer ensures that every stage of the desalination process works efficiently and reliably together. Few companies can match its ability to deliver a complete, end-to-end solution for desalination plants.

In addition to its equipment portfolio, Sulzer provides a range of support services that help plants maintain peak performance over the long term. Long-term service agreements (LTSAs) are available for critical equipment like high-pressure and booster pumps, covering scheduled annual maintenance and offering rapid field service response—typically within 24 to 72 hours, depending on site location and technical needs.

Sulzer also plays a key role in retrofit projects, particularly as more operators replace maintenance-heavy Pelton

Desalination is constantly evolving, with each new project pushing the boundaries of efficiency, reliability, and scale.

turbines with modern, energyefficient ERDs. In other cases, changes in plant operating conditions have prompted the need for updated hydraulic components to match new duty points—challenges Sulzer’s engineering teams are well equipped to address.

To support more reactive maintenance needs, Sulzer offers spare parts and corrective services when issues arise, helping restore pumps to their original performance with minimal disruption.

Sulzer also delivers when it comes to the less tangible aspects of supporting desalination; namely experience and expertise. Sulzer has been a trusted partner in

the sector for decades, and its technology helps produce over 20 million cubic meters of freshwater every single day. Each project brings new insights, allowing Sulzer’s teams to continuously refine and improve their solutions.

Sustainability and efficiency are also at the heart of everything Sulzer does. Its technologies are designed to minimize energy consumption and reduce maintenance needs, making desalination more cost-effective and environmentally friendly. Optimized hydraulic designs lower operational costs, while corrosionresistant materials and advanced sealing systems extend equipment lifespan—reducing downtime and enhancing long-term sustainability.

Desalination is constantly evolving, with each new project pushing the boundaries of efficiency, reliability, and scale. Every year, the industry finds new ways to make the process smarter, more sustainable, and more cost-effective. As a longtime partner to the sector, Sulzer is proud to play a role in that progress—helping plants run more efficiently, last longer, and deliver more fresh water to the people who need it.

Lab furniture tailored to your needs

Introducing Teknomek’s new laboratory furniture that is built for science, backed by compliance.

Flexible

Adapt your laboratory as your needs grow with mobile, fixed and sliding cupboards. Ensuring maximum efficiency for changing work processes.

Compliant

With Trespa® TopLab Plus worktops and stainless steel options for specialist areas, our solutions are designed to meet relevant EN and GMP standards.

Unique to you

We will map out a customised design to suit your workflow that balances practicality with long-term flexibility.

PARTNERS IN PROGRESS

Ardian acquires stake in JPB Système, a leading provider of innovative solutions for the aerospace sector and Industry 4.0.

With this primary transaction, Ardian’s Growth team is partnering with Damien Marc and the key managers of JPB Système to accelerate the group’s international growth and support its innovation strategy.

JPB Système, a leading French industrial player specializing in the design of self-locking fastening solutions for aircraft engines, welcomes Ardian, a world-leading private investment firm, as a minority shareholder.

Founded in 1995 and led by Damien Marc, who succeeded his father in 2005, JPB Système has established itself as a strategic partner to major global engine manufacturers

(including Pratt & Whitney, Safran, GE and Rolls-Royce), thanks to its portfolio of patented products, recognized industrial excellence, and strong capacity for innovation. The group, headquartered in Seine et Marne, generates over 90% of its revenue internationally and employs nearly 200 people.

This transaction marks a major new milestone in the group’s growth, aiming to accelerate its international expansion, strengthen its innovation capabilities, and support its role as a key player in the industry of the future.

The partnership is designed to consolidate JPB Système’s leadership in its core markets and support

the company’s entry into new segments through a sustained innovation policy and close customer relationships based on a deep understanding of their needs.

Ardian will leverage the strength of its international network and its expertise in supporting high-growth companies to help drive the group’s technological and organizational development.

Ardian also intends to support the commercial and technological development of JPB Système’s innovations, notably Keyprod, a hardware and software solution for real-time machine performance monitoring, and Boltrakk, a fastening monitoring system aimed at new

ARDIAN

aerospace and industrial markets. These solutions fully embody the group’s innovative DNA and will open up new avenues for growth.

LIST OF PARTICIPANTS

ARDIAN

Ardian Growth: Alexis Saada, Romain Chiudini, Florian Dupont, Solène Hamouda

Legal: McDermott Will & Schulte (Diana Hund, Herschel Guez, Auriane Tournay, Benoît Maïto, Côme de Saint-Vincent, Louisiana Lungu, Naré Arshakyan, Charles de Raignac, Emie Paganon, Mai Matsubara, Sabine Nauges, Yves-Emmanuel Le Roux)

Financial: Eight Advisory (Christophe Delas, William Jarraud, Paul Mathonnat)

Strategic: Strategy& (Xavier Monin, Thierry Calatayut, Léo Lengelé)

JPB SYSTEME

Management : Damien Marc, Emmanuel Bordry

Conseil M&A et financement : Alantra (Olivier Guignon, Florian Touchard, Noémie Curmi, Julien BordierLorenzi, Simon Berta, Jules Dormoy)

Conseil juridique : Hogan Lovells (Matthieu Grollemund, Pierre-Marie Boya, Eliott Fourcade, Paul de Boishebert, Cassandre Porges, Lucas Glicenstein, Alexis Caminel, Elise Criez)

Conseil financier : Eight Advisory (Stéphane Vanbergue, Mehdi Laghmiri, Arnaud Lassiaz, Pierre Rochard)

ABOUT JPB SYSTÈME

JPB Système designs, develops, and manufactures patented self-locking fastening solutions and connected monitoring technologies dedicated to the aerospace sector and Industry 4.0. Its innovations secure critical assemblies, reduce maintenance costs and downtime, and contribute to the sustainable performance of aircraft engines.

Based in Villaroche, near Paris, and employing nearly 200 people, the company generates over 90% of its revenue from exports, and works with the world’s leading engine manufacturers, including Safran, Pratt & Whitney, GE, Rolls-Royce, and ITP Aero. Recognized as an

“Ardian’s minority investment in our capital marks a major milestone in the history of JPB Système. This partnership will accelerate our international development and strengthen our innovation capabilities in the fields of aerospace and Industry 4.0. We are honored to join forces with Ardian, a world-class investment firm, as we pursue our ambition to reinforce French industrial excellence and push the boundaries of innovation on a global scale.”

Damien

Marc, CEO, JBP Systeme

“JPB Système embodies French industrial excellence and innovation in service of the global aerospace industry. We have been impressed by Damien Marc’s vision and the quality of the JPB Système team. We are proud to support JPB Système in achieving its ambitions by leveraging all of Ardian’s human, sector-specific, and international resources.”

Alexis Saada, head of growth & senior managing director, Ardian

“We are convinced that innovation and growth are essential drivers of sustainable value creation. This investment in JPB Système perfectly illustrates our commitment to supporting companies that place technology, excellence, and agility at the heart of their development.”

Romain Chiudini, Managing director growth, Ardian

“Industry of the Future Showcase,” JPB Système is a member of GIFAS, French Fab, and Bpifrance Excellence.

A pioneer in integrating digital technologies at the heart of industrial production, JPB Système also develops Keyprod, a hardware and software solution for real-time machine performance monitoring, and Boltrakk, an innovative system for monitoring the tightening of fasteners. These innovations reflect the group’s commitment to paving the way for a smarter, more connected, and more efficient industry.

ABOUT ARDIAN

Ardian is one of the world’s leading private investment houses, with $192 billion in assets managed or advised on behalf of more than 1,860 clients worldwide. Leveraging our expertise in Private Equity, Real Assets, and Credit, we offer our clients a broad range of investment opportunities and have the agility

to meet their needs, which is one of our defining characteristics. Ardian Customized Solutions builds tailor-made investment portfolios, develops specific investment strategies adapted to each client’s needs, and provides access to funds managed by leading partners. Private Wealth Solutions offers dedicated services and access solutions for private banks, wealth managers, and institutional private investors around the world.

With Ardian employees representing a majority of the shareholding, Ardian places particular importance on talent development and values a collaborative culture based on collective intelligence. Spread across 20 offices in Europe, the Americas, Asia, and the Middle East, our 1,050+ employees are fully committed to generating superior returns through responsible investment strategies and in compliance with the highest ethical and social responsibility standards. At Ardian, we are fully dedicated to building sustainable businesses.

ZONE 1 MOTOR SAFETY

TÜV certification for Ex p motors

Menzel Elektromotoren has been certified for the production of large squirrel-cage motors in ignition protection type Ex p pressurization for operation in zone 1 hazardous areas where an explosive gas/air mixture is likely to occur in normal operation. The test specimen, a compressor motor for the petroleum industry, underwent a gas displacement test (test of the air purge system), leak test and pressure test. The German technical inspection service TÜV Nord comprehensively tested and certified the construction method. To win the approval, the manufacturer had to prove its ability to control the purging air flow for all its relevant motor series in such a way that no gas pockets remain inside the motor casing. Menzel can apply this manufacturing procedure to stock motors in a wide output range and is thus able to flexibly and quickly provide competitively priced Ex p motors featuring the product categories 2G and 3G. Pressurized motor construction is typically suitable for squirrel-cage motors from 400 mm shaft height. It is available for all voltage ranges and with air-to-air or air-to-water heat exchangers (cooling types IC 611, IC 616 or IC 81W).

An air-purge system allows potentially flammable gases to be removed from the motor frame before the motor is started and to maintain a constant positive pressure during operation to prevent the ingress of explosive gases. The terminal boxes feature the ignition protection type Ex eb increased safety.

Plant operators often face the challenge that they cannot find suitable replacements for obsolete motors. The choice of explosion-proof drive systems in particular is limited. Up until now, the only alternative was to buy a standard motor with the required explosion-protection rating and adapt the installation site and/ or driven machine, sometimes at considerable time and expense. Menzel’s certification for the construction and manufacture of protected motors now gives customers more freedom of choice and flexibility. The German manufacturer specializing in large electric motors always configures motors for the individual application and installation conditions. Likewise, the air purge system for pressurized motors

is individually calculated and implemented, ensuring that the finished systems meet the highest safety standards.

For a petrochemical company, Menzel has recently manufactured an Ex p compressor motor based on its MEBKSL series, which matches the original motor in all mechanical and electrical interfaces. The compressor motor for an oil refinery is labeled II 3G Ex pzc ec ic IIC T3 Gc for zone 2. It has a rated voltage of 6000 V and a rated output of 1635 kW. Before shipping, the motor was rigorously tested in the company’s inhouse test facility, including load and type testing.

Menzel’s Ex p motors were named the Product of the Year in the 2023 AEMT Awards

For further information, please visit www.menzel-motors.com/pressurized-exp-motors-zone1-operation/

MENZEL

Menzel can quickly configure squirrel-cage motors in ignition protection type Ex p pressurization, product categories 2G and 3G and in a wide output range from stock (pictured: Ex p compressor motor for an oil refinery)

PRECISION IN PROTECTION

Enclosure customisation requires the right experience

If a standard enclosure can’t accommodate a component such as a touch screen, or if a cable requires a specific entry point, customisation might be required. Based on CNC milling and drilling, the structural integrity and ingress protection of the enclosure demands that customisation requires precision techniques and the right experience. The most effective way to achieve this is to involve an enclosure supplier that provides customisation services in-house.

Chris Lloyd, Spelsberg UK’s Managing Director, discusses how to approach enclosure customisation.

When a design engineer requires an enclosure to protect electronic components or electrical terminals, customisation of the housing might be required. This process typically means adapting the enclosure using precision tooling to integrate equipment that requires access

to, or input from, the outside environment, such as keypads and HMI touch screens, sensors or cameras, or buttons and dials. Creating non-standard entry or exit points is also frequently required to accommodate cabling.

Before powering up our CNC machine, the first stage is to investigate whether a standard production enclosure can fulfil the criteria. A broad range of housings offering flexibility over dimensions, cable entry and exit points with knock-out holes, and internal fixing options, can all potentially achieve the aim without a cut being made. Meanwhile, for effective mounting and to achieve efficient cable routing, selecting the right location for the enclosure can also impact the scale of customisation required, if any. Research to specify the right enclosure might be possible by reviewing designs online, but a faster and surer way is to present

design requirements to an enclosure specialist who can advise on the options available.

If customisation is required to achieve specific needs, it’s vital to select an enclosure that can withstand the process while still maintaining its protective integrity. When this involves milling cut outs or drilling holes, it also usually means sourcing the right flange to meet the required IP rating. While the enclosure manufacturer should be able to advise on how far the housing can be customised, the extent of this knowledge often depends on their own experience with CNC machining. A key advantage of working with an enclosure manufacturer that provides customisation, as opposed to working with a third-party or adapting the units in-house, is that accountability over production quality remains with a single point of contact.

CNC machining experience

The first aspect of customisation is design. A CNC machinist will be able to work with CAD drawings or use software that can transpose the customer’s plans to make an exact match that can be read by the CNC machine. While an enclosure manufacturer that offers customisation will be able to provide a design if a customer doesn’t already have drawings, this service can also save time for OEMs. An experienced enclosure specialist will not only be able to confirm the specification of milling and drilling, but will also advise on broader considerations such as cable routing into and out of the enclosure.

The potential of what designs can be practically achieved also depends on CNC capabilities. This can include techniques such as milling to create slots, holes, contours, 3D shapes, or complex geometries, as well as drilling, countersinking, and tapping to create threaded holes. Micronlevel precision is required to ensure that components and cabling fit precisely. This is essential to achieve

durability by removing unwanted freedom of movement, as well as ensuring tight sealing to prevent ingress over time, and enable fast and simple installation.

The precision and repeatability of the CNC machine is vital, but the quality of the process is also reliant on the experience of the machinist, who must take multiple factors into account. In addition to tool selection and set up, including ensuring sufficient sharpness and the right cutting speed, criteria including the melting temperature of thermoplastics is critical, where exacting adjustment of the cutting tools is required alongside appropriate cooling techniques.

Rapid customisation services

To ensure the enclosure isn’t strained during CNC machining, housings must be appropriately secured with vacuum technology, balanced with sufficient stability to prevent twisting or deformity. If the process isn’t carefully managed, the enclosure’s plastic walls can also deform through internal strains

released during machining. While tempering is a technique that can avoid this happening, awareness of the required tolerances is the recommended approach.

Speed of production is a further advantage of retaining customisation with the enclosure manufacturer, and Spelsberg’s in-house CNC service can return a prototype customised enclosure within 24 hours. Even if a customer has their own CNC capability, an enclosure supplier that quickly provides the service will reduce demand on internal engineering resources.

As well as CNC machining, additional services that save time for the customer include assembly with the insertion of components such as PCBs and keypads. Customisation can also include on-enclosure printing and embossing to add branding or user instructions. Whatever the level of customisation required, the most effective approach is to rely on the services provided by an experienced enclosure manufacturer.

ACCURATE HEAT MAPPING

The PhoenixTM solution to your AMS2750 & CQI-9 heat treatment temperature uniformity survey (TUS) pyrometry challenges

In today’s heat treatment industry, we are all faced, daily, with the challenges of complying to regulatory standards. In automotive manufacturing heat treated materials and parts are governed by CQI-9 and in aerospace AMS2750H (Issued 07/24 NADCAP AC7102/8).

A key requirement of the pyrometry standards is to perform a Temperature Uniformity Survey (TUS) of the heat treat furnace. The aim of the temperature uniformity survey is to provide evidence that the furnace technology is providing accurate and uniform temperature conditions over its working volume. As shown in the schematic the furnace is tested at critical temperature setpoints against target temperature tolerances to reflect the furnace classification and material/product heat treat processing certification requirements.

Traditionally Temperature Uniformity Surveys (TUS) are performed using a field test instrument accurate to ±0.6 °C or ±0.1% of temperature reading. The data logger is located externally to the furnace with thermocouples trailing into the furnace heating chamber. The PhoenixTM PTM4220 external data logger (accuracy ±0.3 °C) is connected directly to a TUS frame used to measure the temperature uniformity with up to 20 thermocouples.

For continuous (belt & pusher) furnaces the PhoenixTM ‘Thruprocess’ TUS principle overcomes the problems of trailing

thermocouples. A multi-channel data logger (PTM1220/1210) travels into and through the heat treat process protected by a thermal barrier. The thermal barrier design and specification is customised to suit the process being monitored (Time/Temperature/Pressure etc). Accurate cold junction compensation technology provides a data logger accuracy of ±0.3 °C over the whole data logger operating range of 0 to 80 °C / 110°C. This is essential as the operating temperature of the data logger in use will change from its original calibration temperature. Available with a RF Telemetery option the TUS temperature data can be transmitted direct from the furnace

to an external monitoring PC during the survey.

The PhoenixTM Survey software is a custom designed software package developed specifically to address CQI-9 and AMS2750 requirements. The software allows full live data review (numerical & graphical), during the data collection step against the pre-set tolerance limits. To maximise accuracy data logger and thermocouple correction factors can be applied automatically in the software. Following TUS data collection the survey software allows full TUS data analysis, furnace class assessment and creation of a fully compliant report against the specific deliverables of the pyrometry standards.

PHOENIX TM

Thru-process TUS

• No trailing thermocouples so quick, safe and effective

• Measure from up to 20 thermocouples with a single data logger

• Ideal for surveying semi-continuous, continuous or modular furnaces

• Live RF telemetry TUS data collection options

• Oil, salt and water quench thermal barrier options

Batch TUS

• Efficient real time TUS of static furnaces

• Robust compact external data logger design

• Easy to transport and set-up

• Thermocouple type and plug connection options for quick installation

• Cold junction compensation to give accurate data in changing environmental temperatures

Thermal View Survey Software

• Fully compliant with AMS2750 & CQI-9

• Full 0.1 °C / 0.1 °F resolution/readability

• Apply accurate data logger and thermocouple correction factors with ease

• Full control over real time data collection and TUS analysis

• Generate your complete TUS reports with efficiency and confidence

A TRUSTED SOLUTION

STAR FASTENERS

The Most Asked Questions About Huck® Fasteners

Huck® fasteners have long been a trusted solution in industries requiring high-strength, vibrationresistant fastening. These fasteners play a crucial role in ensuring structural integrity and safety in a wide range of applications and industries. Given their significance, many engineers and professionals frequently turn to search engines with technical queries about Huck® fasteners. In this article, we address some of the most commonly asked questions about these specialised fasteners.

What are Huck® fasteners?

Huck® fasteners are advanced fastening solutions designed to provide secure, high-strength joints that resist vibration and loosening over time.

What are the different types of Huck® fasteners?

Huck® fasteners come in various types, each designed for specific applications.

HuckBolts®: also known as LockBolts® are a two-piece, highstrength fastening system consisting of a pin and a collar, designed for permanent, vibration-resistant joints. They are installed using a swaging process, which eliminates the need for re-tightening, making it ideal for structural, transportation, and heavy-duty applications requiring superior strength and longterm reliability.

Huck® Blind Fasteners: are highstrength, one-sided (blind-side) fastening solutions used when access to the blindside of a joint is restricted. They provide vibration resistance, high shear strength, and consistent clamping force, making them ideal for aerospace,

automotive, rail, and structural applications where reliability and quick installation are essential.

Which industries use Huck® fasteners?

Huck® fasteners are widely used across multiple industries, including:

Automotive & Heavy-Duty

Trucks: Common in truck chassis, suspensions, and trailers for secure, maintenance-free fastening. They can be used in anything, including defence vehicles and F1 racing cars!

Railroad & Transportation: Applied in railcar construction and track infrastructure to withstand constant vibrations.

Construction & Infrastructure: Utilised in bridges, portable buildings and large metal framed structures for strong, permanent joints.

Solar Energy: Huck® fasteners are used in solar panel mounting systems to secure structures against wind loads and environmental stress.

Wind Turbines: Huck® fasteners are used in tower assembly, nacelles, and rotor components for secure, vibration-resistant connections.

Shipbuilding & Marine: Resistant to corrosion and extreme conditions, making them ideal for naval and commercial ships.

Manufacturing & Industrial Equipment: Used in a multitude of production lines for durable and efficient fastening solutions.

Aerospace: Used in aircraft assembly for their lightweight strength and vibration resistance.

If there’s a fastening requirement, Huck® fasteners have a solution.

How do Huck® fasteners differ from traditional bolts?

Huck® fasteners differ from conventional bolts in several ways:

Vibration Resistance: Unlike bolts and nuts that can loosen over time due to vibrations, Huck® fasteners maintain their hold, making them ideal for high-vibration environments.

Installation Speed: Huck® fasteners are installed using hydraulic, pneumatic and battery tools, making the process faster and more efficient than tightening a bolt and nut.

Structural Integrity: The swaging process of Huck® fasteners creates a permanent joint, eliminating the need for re-torquing or maintenance.

What installation tools are required to install Huck® fasteners?

Installing Huck® fasteners requires specialised tools. These tools include:

Pneumatic: Powered by compressed air, these tools are commonly used in high-volume assembly lines.

Hydraulic: Used for heavy-duty applications, providing more force for larger fasteners.

Battery-Powered: Offering mobility and flexibility for production and field applications.

Are Huck® fasteners reusable?

No, Huck® fasteners are designed to be permanent. Once installed, they cannot be removed without damaging the fastener. If disassembly is required, the fastener must be mechanically removed and replaced.

Reusing nuts and bolts can also compromises structural integrity due to thread deformation, fatigue, and reduced clamping force.

Torque relaxation and material wear increase failure risks, especially in high-load or vibrationprone applications.

For safety and reliability, engineering best practices recommend new fasteners to maintain precise tension and prevent mechanical failure.

How do Huck® fasteners compare to welding?

Many industries choose Huck® fasteners over welding due to the following advantages:

Speed of Installation: Huck® fasteners can be installed in seconds, whereas welding is time-consuming.

Consistent Strength: Welds can be inconsistent due to material variations and operator skill, whereas Huck® fasteners provide uniform strength.

Safety: Welding requires specialised training and safety precautions, whereas Huck® fasteners can be installed quickly with minimal training and risk.

No Heat-Affected Zones: Welding can weaken surrounding materials, whereas Huck® fasteners maintain the integrity of the structure.

How do you select the right Huck® fastener for your application?

Choosing the right Huck® fastener depends on several factors:

Load Requirements: Determine the strength needed for the application.

Material Compatibility: Ensure the fastener material matches or is compatible with the materials being joined.

Environmental Conditions: Consider factors like corrosion resistance, temperature, and exposure to chemicals.

Accessibility: Choose between blind (one-piece) or LockBolts® (twopiece) fasteners based on assembly constraints.

What are the maintenance requirements for Huck® fasteners?

Since Huck® fasteners create a permanent joint, they require little to no maintenance. Unlike traditional fasteners, which need periodic re-tightening, Huck® fasteners maintain their strength and integrity throughout their service life. However, regular inspections of the structure in which they are used are still recommended to ensure overall safety.

Huck® fasteners have revolutionised fastening technology with their strength, durability, and vibrationresistant properties. As industries continue to seek reliable and maintenance-free fastening solutions, the demand for Huck® fasteners remains strong. Whether you’re an engineer, technician, or procurement specialist, understanding the fundamentals of Huck® fasteners can help you make informed decisions about their applications and benefits.

How can Star Fasteners help with Huck® fasteners?

Star Fasteners UK Ltd is a leading distributor and expert in Huck® fasteners, offering comprehensive support to help you make informed decisions about their applications, benefits, and installation. Here’s how we can assist:

Expert Technical Advice: Our team provides specialist guidance

on selecting the right Huck® fasteners based on load requirements, material compatibility, and environmental conditions.

Product Range & Availability: We offer a wide selection of Huck fasteners, including LockBolts®, blind fasteners, and installation tools, ensuring you get the right solution for your needs.

Installation Support:

We supply pneumatic, hydraulic, and batterypowered installation tools and can provide training on proper usage for efficient and secure fastening.

Cost & Performance Optimization:

We can help to identify costeffective fastening solutions while ensuring long-term reliability in high-vibration and structural applications.

After-Sales Service: We provide ongoing support, maintenance advice, and troubleshooting to ensure your fastening solutions perform optimally.

Do Star Fasteners offer a tool repair and hire service?

Tool Repair Service: We provide comprehensive maintenance and repair services for installation tools, ensuring your equipment remains in optimal condition.

Tool Hire Service: Star Fasteners offers short- and long-term tool hire options, ideal for busy periods or specific projects requiring specialised equipment. We also provide service hire tools while your equipment is under repair in our workshop.

By addressing these frequently asked questions, Star Fasteners hopes to provide valuable insights for those considering Huck® fasteners for their projects. Their superior performance and reliability make them a leading choice for industries where strength and durability are paramount.

FROM DESIGN TO DELIVERY

MTM PRODUCTS

Custom industrial graphics built around you

At MTM Products, we’ve been manufacturing industrial graphics for over 40 years. Based in Chesterfield, Derbyshire, we’re proud to be one of the UK’s leading suppliers of custom printed labels, nameplates, graphic overlays, vinyl cut decals and safety signage. Since our founding in the mid-1970s, we’ve built strong partnerships with OEMs across a wide range of industries — including automotive, rail, medical, industrial electronics, and construction.

What sets us apart is our ability to deliver bespoke, high-quality solutions tailored to demanding environments. Whether our products are used outdoors, in medical equipment, or in harsh industrial settings, we ensure they meet strict performance and regulatory requirements. We use a combination of modern digital printing, traditional silkscreening, laser cutting and CNC technology to produce items that are both functional and durable.

Quality and compliance are central to everything we do. We’re certified to ISO 9001:2015 and ISO 14001:2015 standards, and we’re proud to be an authorised UL label supplier — giving our customers added assurance when it comes to safety and regulatory compliance.

We’re not just a manufacturer — we see ourselves as a service company that makes things. That means we work closely with you from the initial design consultation through to full-scale production. We’ll help you choose the right materials, adhesives, finishes and print

processes based on your application, usage and environment. We also aim to be transparent about lead times, pricing and order values — including our minimum order value of £100.

Recently, we’ve invested in new equipment — including a flat-bed cutter, CO2 and fibre laser machines.

Quality and compliance are central to everything we do.

In March 2026, we will implement a new ERP system to improve our efficiency and service levels too. This is part of our ongoing commitment to innovation and continuous improvement.

As a proud member of Made in the Midlands and MAKE UK, we’re committed to supporting British manufacturing and providing stable, long-term supply partnerships for our clients.

If you’re looking for a reliable, experienced partner to deliver high-quality industrial graphics, nameplates or overlays — designed for your environment and built to last — we’d love to hear from you.

NEW ZQ901 PULL-WIRE EMERGENCY STOP SWITCH WITH STAINLESS STEEL ENCLOSURE

The new ZQ901 pull-wire emergency stop switch by Schmersal is characterised by its robust stainless steel enclosure. It offers optimal mechanical and chemical protection in harsh environments and provides the ideal solution for a wide range of applications.

Thanks to the new housing material, the ZQ901 can be used on transport and material handling systems as well as on large system used in the food processing and chemicals industries. The tried-and-tested technology, used in industrial settings, meets the highest availability standards. The ZQ901 offers an emergency-stop function and manual rest, wire break detection and lengths of wire up to 75 metres.

For more information, scan the QR code to download your free brochure.

SCHMERSAL | Enigma Business Park

www.schmersal.co.uk

uksupport@schmersal.com

COMPLIANCE MADE SIMPLE

Introducing CODEL’s Game-Changing Triboelectric Dust Monitor range CONTROL & AUTOMATION

In an era where environmental regulations are tightening and industrial efficiency is nonnegotiable, CODEL has launched a trio of triboelectric dust monitors tailored to meet diverse compliance and operational needs with precision and reliability.

A Range Engineered for Precision and Performance

Available now, CODEL’s Triboelectric Dust Monitor Range comprises three model families:

• DCEM 6000

A premier, QAL1-certified analyser designed for continuous emissions monitoring. It meets the stringent EN 14181 and EN 15267-3 standards, delivering exceptional accuracy and sensitivity for processes where regulatory compliance is critical.

• EnergyTech 600

Series

(including ET 600 and ET 610)

A versatile mid-range option certified to EN 15859, offering real-time particulate measurement for balanced compliance and operational insight. ET 600 excels as a dust monitor, while ET 610 is optimized for early-stage filter leak detection, ideal for process control across power generation, cement, chemical, and manufacturing sectors.

• EnergyTech

300 Series

A cost-effective solution built for burst bag detection in dust extraction systems, offering fast, reliable alerts in applications such as woodworking, mineral processing, and bulk material handling.

The Advantage of Triboelectric Technology

What sets this range apart is the proven triboelectric sensing method, known for its robustness, minimal maintenance, and accurate, realtime readings. Unlike optical devices susceptible to alignment issues, humidity, or soot, triboelectric monitors deliver dependable performance even in harsh industrial environments.

Smart, Connected Monitoring with CODEL Cloud

Each monitor in the Triboelectric Range integrates seamlessly with CODEL Cloud, a centralized digital hub for real-time data, reporting, and analytics. This connectivity enables proactive maintenance, enhanced compliance tracking, and improved filtration efficiency, all accessible remotely and securely.

A Launch Met with Excitement and Momentum

CODEL officially unveiled the Triboelectric Range earlier this year and received an overwhelmingly positive response from both customers and distributors. Industry feedback praised the range’s versatility, accuracy, and costeffectiveness, especially in reducing operational downtime.

Why It Matters to Industry Compliance without Compromise:

Whether the project demands high-level regulatory monitoring or practical filter control, there’s a model tailored to deliver precision under the relevant standards.

•

Operational Efficiency:

Access to real-time data through CODEL Cloud, issues can be addressed before escalation, reducing maintenance costs and retaining uptime.

• Future-Proofing:

Built with scalability and adaptability in mind, the Triboelectric Range supports evolving environmental standards and industry expectations.

Final Thoughts

CODEL’s Triboelectric Dust Monitor Range marks a significant leap forward in the field of emissions and filtration monitoring. By pairing high-performance triboelectric sensing with innovative cloud integration, CODEL offers industrial operators agile solutions that are both futureready and firmly aligned with regulatory demands.

CODEL

Minimise Downtime, Maximise Profits, Stay Compliant

CODEL Triboelectric Dust Monitor Range

Your Partner in Dust Management

Accurate and Affordable Dust Monitoring Solutions

CODEL’s comprehensive range of dust monitors is designed to meet every level of industrial emissions monitoring. Whether you need simple, cost-effective burst bag detection or a high-precision has a solution tailored to your application.

DCEM 6000 - Certified to EN 14181 & EN 15267-3 (QAL1) 0-7.5mg

EnergyTech 600/610 - Certified to EN15859 with mg/m3 output available.

EnergyTech 300 - Affordable solution for burst bag detection

Triboelectric sensor technology, proven method for accurate dust detection.

Direct sensing method, actual particulate concentration.

Easy installation with minimal maintenance required.

Compatible with CODEL Cloud, online real time data platform.

Scan for more

Ideal for monitoring dust within…

Industrial Manufacturing, Power Plants, Cement Plants, Dust Collectors, Chemical Manufacturing, Mining Operations, Woodworking and Sawmills, Waste Management, Recycling Plants, Power Generation, Pharmaceutical, Construction Sites

For more information and full specification

1629

PRECISION WITHOUT FAIL

Fanuc ROBOSHOT

delivers zero unplanned downtime for Sovrin

Thanks to their proven repeatability and reliability, FANUC’s ROBOSHOT injection moulding machines have become a cornerstone of Sovrin Medical Plastics’ business strategy. Over the last two decades, Sovrin has built up a fleet of 34 ROBOSHOTs for producing medical devices and components. In all that time, the Slough-based contract manufacturer cannot recall the last occasion an unplanned breakdown occurred – a testament to the machines’ durability. This is particularly impressive given that the moulding cells operate 24/7 for 50 weeks of the year, with some of the oldest units having completed over 40,000,000 cycles.

“We simply don’t experience downtime with the ROBOSHOT machines. Their reliability and repeatability have been so consistent that, after 20 years, we can’t even recall the last time we had a breakdown. At this point, we

take their performance for granted – reliability is just a given,” said James Joiner, Managing Director of Sovrin Medical Plastics.

Proven engineering

The company’s Engineering Director Adrian Hill attributes this enviable track record to FANUC engineering, underpinned by a programme of planned maintenance.

“FANUC is unique in that it develops and manufactures its own OEM parts and has done for many years – a vertically integrated approach that is a major contributor to the high uptime and long lifespan that are the hallmarks of its machines. When we buy a FANUC model, we know exactly what we are getting; from one machine to another, the only thing that changes is the tonnage of the machines. The motors and drives are the same and if you open the control cabinets, you’ll see FANUC components,” he said.

James added: “Being able to rely on proven engineering is essential to our business because it mitigates risk, something that is crucial to us as a contract manufacturer. The fact we can say we are a FANUC user is also a key selling point for potential customers. Any procurement people who have done their homework will know that FANUC is the golden standard in our industry.”

On the subject of maintenance, Adrian says Sovrin works closely with FANUC’s servicing department to schedule maintenance and ensure it gets optimum performance from its machines.

“Every machine is serviced annually and, during these visits, FANUC’s engineers highlight any maintenance that is needed. Much of their machines’ reliability comes down to this methodical approach,” he said.

Energy efficient all-electric technology

Sovrin bought its first five FANUC ROBOSHOT machines in 2005 to produce dry powder inhalers for a project that formed part of a global provisioning response to the bird flu pandemic. The company had previously relied on hydraulic machines, and this marked the start of its ten-year transition to clean, energy-efficient all-electric technology.

In 2016, Sovrin opened a new stateof-the-art manufacturing facility for the production of medical devices. With a host of ISO Class 7 cleanrooms and customer-dedicated manufacturing cells, the centre was populated exclusively with all-electric FANUC ROBOSHOT machines – 31 in total.

FANUC

“When we moved into the new facility, we didn’t bring any of the old hydraulic machines with us. By then we were completely converted to the repeatability, reliability and cleanliness of all-electric,” Adrian recalled.

Keeping pace with contact lens demand

Sovrin’s investment in FANUC’s all-electric technology continues into the present day; its latest acquisitions are two S250iA machines for the ophthalmic sector.

“We’ve been supplying blisters to one of the world’s leading contact lens manufacturers for over 15 years. In 2023, we invested in two new moulding cells in response to increased demand,” explained James.

The high volume, just-in-time manufacturing strategy that is needed for this product called for a very fast cycling injection moulding solution, and the S250iA ROBOSHOT machines haven’t disappointed.

“They are producing a 32-impression product on a 5.5 second cycle, delivering precisely the repeatability and reliability that we have come to expect from FANUC,” noted Adrian.

Sovrin also specified some optional extras on the machines, including a wide guard and a high speed clamp. Explaining why these features are important, Adrian said: “In our industry, larger tools with smaller shot sizes are the norm and a lot of mould cooling water is needed. The wide guard accommodates this, and the high speed clamp enables us to achieve the target cycle time for this product.”

Complex components, cleanroom conditions

Contact lens blisters and dry powder inhalers are just two of the safety-critical products that Sovrin injection moulds for its pharmaceutical and medical device customers. Others include surgical instruments, auto injectors for administering pre-filled syringes,

FANUC has done some very clever stuff on the software side that minimises energy consumption behind the scenes.

infusion pump components and loss of resistance syringes. For all of these applications, fast cycling and tight tolerances are essential to meet rigorous quality standards and ensure continuity of supply. FANUC’s CNC servo drives are the key to the ROBOSHOT’s ability to maintain precise control at high speeds. These drives – developed in-house – ensure best-in-class accuracy, reliability motion, position and pressure control.

All products are manufactured under ISO Class 7 or 8 cleanroom conditions – a sterile environment that is strictly controlled in terms of temperature, humidity and air circulation. Whilst injection moulding can be energy intensive in this environment due to the amount of cooling that is required, the ROBOSHOT’s Power Regeneration

feature captures energy that is generated and feeds it back into the machine’s power supply for reuse. This process, known as regenerative control, significantly reduces overall energy consumption.

“Energy consumption is a big challenge in cleanroom environments. Air conditioning is expensive, so the less heat generated by the injection moulding machine, the better. FANUC has done some very clever stuff on the software side that minimises energy consumption behind the scenes. This is just one of the many reasons why we’re so loyal to the ROBOSHOT brand,” said Adrian.

For further information, please visit www.fanuc.com

High performance stainless steel valves and pressure switches for tough environments

Versatile Controls Ltd was established in October 1987 by the current owner Mr Jon Slim and the late Mr Edward Dowty.

The Company started as a distributor for The Versa Products Inc of New Jersey to serve the Oil and Gas industry in The North Sea with high quality pneumatic and hydraulic control valves.

During the following years, the company acquired other distribution rights with ITT Neodyn pressure switches, ITT Conoflow regulators, Ruelco switches and regulators and Deltrol flow control products.

In recent years, the company has made progress in the manufacture of high quality mixing systems for The Pharmaceutical industry and was responsible for many of the systems required during the recent covid epidemic.

AUTOMATION & CONTROL SYSTEMS

INNSWORTH TECHNOLOGY PARK

GLOUCSTER, GL3 1DL sales@versatilecontrols.co.uk 01452-731447

www.versatilecontrols.co.uk

Industrial Quality Interface & Protocol Converters

KDE485 C Programmable Converter

An oven-ready solution for your new IoT, protocol conversion, data acquisition or telemetry project

• Free and license-free C development kit (STM Cube IDE)

• Ethernet TCP/IP with TLS HTTPS security & USB

• Four Serial Ports 232/4xx

• Analog I/O 16/22 bit & 4-20mA

• PT100/1k & TC input

• GPS-NTP Server

• Expandable I/O

• ARINC429

• Remote fw updates

PERFECT POULTRY SLICES

QUIN

Food Technology Thielemann slices poultry fillets using LinMot

The company - Food Technology

Thielemann has developed a clever Vertical Slicer that can thinly cut the roasted poultry breast fillets while retaining their natural shape. Using slim, hygienic linear motors made of stainless steel from LinMot, the high-output vertical slicer has been kept simple in design for high energy efficiency and performance.

Meat is typically cut into strips by circular, sickle-shaped or oscillating blades but this is not suitable for poultry fillets. You need 14 blades acting in parallel to cut 10mm slices from a fillet that averages 160 mm in length.

With circular blades, which are at least 2.5 mm thick, the total displacement would be 35 mm. The meat would get stuck between the blades or torn to bits.

Thanks to the LinMot linear motors, a precision linear cutting motion can be achieved with narrow blades resulting in a quality cut fillet.

The secret to maintaining the shape of the fillet while cutting thin slices is to hold the fillet in a carrier during cutting and transporting. The idea is based on the egg slicer which is the only way to successfully cut a hardboiled egg!

Thielemann found that the best way of cutting is to use linear oscillating blades. To drive them, mechanical

mechanisms would be large and complicated and pneumatic cylinders would be noisy and have very high energy consumption.

The best solution they have found is using linear electric motors from LinMot.

LinMot SSCP - Stainless Steel Linear motors.

The machine builder’s interest was piqued when LinMot introduced its new line of SSCP motors dedicated for use in the food products and pharmaceutical industries. They are made of 1.4404 stainless steel (AISI 316L), meet protection class IP69, and use FDA-approved polymer bearings.

The new motors include the variant PS01-23x160H-HP-SSCP-R20 (stator), which Thielemann selected for his new machine due to its extremely narrow form factor and high drive force. A total of seven linear motors are mounted in two offset rows above the product level.

“Their small diameter of 28 mm made it possible to position the motors so close together that we

get 10 mm thick slices without any sort of linkage,” says the company’s founder. There was even enough space to mount the motors in an enclosing metal tube.

Maintaining the shape to the consumer

The chicken breast filet to be cut up is placed in a product carrier with slits for the cutting blades. This is used to transport the meat along a conveyor chain to the cutting unit.

Once it leaves the conveyor, the product carrier is covered with a packaging tray, flipped over, and fed into a packaging machine to be sealed. This sequence ensures that the natural shape of the poultry breast remains intact while it is cut up and packaged, up to the point of consumption.

UK FACTORY AUTOMATION

MK PROFILE SYSTEMS

Assembly and accumulation section for gate valves

A customer required a pallet transfer system for the production of gate valves for water pipes, on which the valves could be assembled and buffered. The system needed to transport the valves to the customer’s dipping station where they would be checked for leaks. Three valves are processed on each pallet, making a total weight of up to 250 kg per pallet. The pallets had to have the option to be stopped at the assembly stations. The conveying path needed to be at an ergonomic working height and be secured in accordance with accident prevention regulations (UVV).

Solution from mk

The transfer system supplied by mk was constructed out of chain conveyors and accumulating roller chain conveyors. The profile series used was selected to suit the loads being processed. The conveyors form a circuit on which the alignment of the pallets always remains the same, meaning that there was no need for rotating elements. The pallets are stopped for processing at the assembly stations. Here, the pallets are aligned longitudinally to the conveying direction, allowing workers to easily reach every workpiece. Pressing a button releases the pallet again. On the buffering section, the pallets are transported transversely to the conveying direction. This allows a large number of pallets to be buffered one behind the other in a small space. At the transfer to the customer’s dipping station, the pallets are stopped again and transported further as soon as the dipping station becomes free again. The controller and sensors were installed by the customer themselves.

roller chain or a duplex roller chain for higher loads and a larger support surface.

Like all chain conveyors, the system can be equipped with an optional tensioning device and continuous lubrication device.

The customer benefitted from the considerable experience of mk in transfer and circulation systems and could rely on them to understand the requirements and execute the best solution.

Description of KTF-P 2010 Chain Conveyor

The KTF-P 2010 chain conveyor is a conveyor system for moderate loads and is ideally suited for transporting workpiece carriers. Its large selection of drives makes it extremely flexible, and it is usually used as the basis for constructing transfer lines. It is available as a single, dual or multiple line system with either a simple

The various chains and wear strip guides allow the workpiece to be optimally placed on the conveyor, while their excellent anti-frictional properties make them extremely low maintenance and sturdy.

Longitudinal slots in the mk 2010 profile beam provide flexible options for connecting struts, guides, sensors and components from the mk profile system.

Like all chain conveyors, the system can be equipped with an optional tensioning device and continuous lubrication device.

The wear and guide strips that support and guide the timing belt are made from ultra-highmolecular weight polyethylene (PE-UHMW), which provides a low friction coefficient with excellent wear characteristics over a wide temperature range (up to 65°C over extended periods).

THERMOCOUPLE SENSORS

LABFACILITY

Screw In Thermocouple Temperature Probes

Screw in type K temperature sensors with a measuring range of -75 to +250°C and 1 metre PFA flat pair lead wire.

Available with process thread options 1/4 BSPP, 1/2 BSPP & 1/4 & 1/2 NPT for direct mounting into vessels, pipes, tanks, or ducting for liquid or gas temperature measurement. With standard diameters of 3 & 6mm diameter 316 Stainless steel sheath and standard lengths of 50, 100, 150 & 200mm.

• Screw-in options 1/4 BSPP, 1/2 BSPP & 1/4 & 1/2 NPT process threads

• Type K Class 1 Thermocouple

• Sensor temperature rating -75 to +250°C

• 3 & 6mm 316 stainless steel sheath

• 50, 100, 150 & 200mm standard lengths

Typical Applications

• Industrial Process Control

• Pipes or Ducts

• Vessels & Tanks

Company Profile

For more than 50 years we’ve been leading the way in temperature measurement excellence. Here’s to the next 50...

From small beginnings in 1971, Labfacility has grown and evolved into the UK’s leading ISO 9001-accredited manufacturer and supplier for the complete temperature chain. From Temperature Sensors,

Thermocouple Connectors and Cabling to supporting instrumentation and components, we are the GOTO people for temperature measurement products.

To sustain longevity, you have to evolve...

Ask the experts...

Our sales team goes above and beyond to provide swift, expert technical advice and support for sensing and instrumentation as and when YOU need it – help is freely available.

Our Sales Team has a mass of experience, plus they are approachable and reliable – just one of the reasons major PLCs and international industry leaders like working with us. Rest assured, you’re in safe hands and not just when it comes to support and advice...

Through our partnerships with Digikey and Farnell, you now have multiple convenient options to access our high-quality temperature measurement products. Both Digikey and Farnell stock an extensive selection of our products, including thermocouples, RTDs, and Connectors, ensuring you can quickly find the specific product you need for your application.

With their reliable service and global distribution networks, you can trust that your order will arrive promptly and with the highest level of care.

Website: www.labfacility.com

Email: sales@labfacility.com

Tel: +44 (0) 1243 871280

Tel: +44 (0) 1909 569446

For further information, please visit www.labfacility.com/screw-in-thermocouple-temperature-probes.html

Electro-Wind ltd manufactures bespoke transformer for Hinkley Point C nuclear power project

Electro-Wind Ltd is delighted to announce the design, manufacture, and delivery of a custom-built 500kVA 3PH 415V/690V transformer for one of the UK’s most significant infrastructure projects — the construction of Hinkley Point C nuclear power station.

Working in partnership with leading electrical wholesaler, Electro-Wind was entrusted with supplying a highly robust

IP55-rated transformer, specifically engineered for external environments and designed for installation on a raised platform. The transformer now plays a crucial role in providing temporary power to the Unit 2 reactor polar crane during the commissioning phase.

One of the project’s greatest challenges was achieving the stringent IP55 protection rating while keeping the size and weight

of the unit to a minimum. Electro-Wind’s engineering team overcame this by incorporating forced air cooling, ensuring complete compliance with environmental standards while maintaining exceptional performance and efficiency.

This specialist transformer is currently powering one of the largest land-based cranes in the world, a vital asset to the development of Hinkley Point C. Despite the project’s time-sensitive nature, Electro-Wind successfully delivered the unit within a demanding eight-week schedule, meeting all specifications precisely and on time.

The achievement highlights Electro-Wind’s reputation as a trusted UK manufacturer of innovative and cost-effective transformer solutions. Both the wholesaler and project managers at Hinkley Point C praised the quality, performance, and service provided throughout the project.

Electro-Wind Ltd remains committed to supporting the UK’s most ambitious infrastructure developments with reliable, bespoke power solutions.

GOING THE EXTRA MILE

ELMERIDGE

Elmeridge keeps your projects on track

During almost every complex production process, things occasionally go wrong. Where Elmeridge are different is that our team make it their priority to resolve and correct any issues that arise due to third parties, which are often out of our control. However, unlike other cable companies, Elmeridge have your back and will ensure we will deliver the best possible service to you.

As you would expect from a leading cable company like Elmeridge, our team is continually developing bespoke special cables for the most demanding applications within the following industries, which include:

• Aerostat (TARS);

• Airports & Aviation;

• CCTV Mainline (Pipes & Drains);

• Cranes & Lifts;

• Fish Farms & Fisheries;

• High Temperature & Thermocouples;

• Instrumentation & Control;

• Military Defence;

• Mines & Quarries;

• Nuclear Energy;

• Oil & Gas;

• Pumps & Sensors;

• Railways & Trams;

• Renewable Energy;

• Robotic & Automation;

• Satellites & Aerospace.

In addition, we are told that our faster delivery times have given us an advantage over many of our competitors who often struggle with production capacity issues and lead times within these markets.

For all production and distribution enquiries, our knowledgeable and helpful team are here to help. Please call +44 (0)1273 391810 or email info@elmeridge.com.

CCTV Mainline (Pipes & Drains); Cranes & Lifts; Fish Farms & Fisheries; High Temperature & Thermocouples; Instrumentation & Control; Military Defence; Mines & Quarries; Nuclear Energy; Oil & Gas; Pumps & Sensors; Railways & Trams; Renewable Energy; Robotic & Automation; Satellites & Aerospace.

the production and distribution of custom-made cables since 1987, supplying a wide range of low, medium and high voltage special cables across all market sectors, including Underwater Marine & Offshore.

We have available Cat 5e and Cat 6 with overall foil screen, including drain wire and polyurethane jacket in two colours, black and blue.

These cables are water resistant, hydrolysis resistant, abrasive resistant, UV resistant and IN STOCK NOW!

Our UK warehouse has full cutting and drumming facilities, ready to dispatch your cable within 24 hours.

For all production and distribution enquiries, our knowledgeable and helpful team can be contacted via our website, elmeridge.com

here to help. Please call +44 (0)1273 391810 or email info@elmeridge.com

https://www.facebook.com/search/top?q= elmeridge%20cables%20limited

In addition, we are told that our faster delivery times have given us an advantage over many of our competitors who often struggle with production capacity issues and lead times within these markets. Still need reassurance? Then visit our website to read our most recent customer comments - elmeridge.com For all production and distribution enquiries, our knowledgeable and helpful team are

Elmeridge Cables Limited have been leaders in

Leaders in the production and distribution of custommade cables since 1987

For nearly 40 years, Elmeridge has specialised in designing, manufacturing, and distributing custom low-voltage cables for various demanding applications. Below are some examples that highlight our durable and innovative cable solutions:

Polyurethane Cable: Supplied to a North Sea fish farm, this cable has outlasted expectations, still operational over 20 years later. Made with a highly resilient, hydrolysis-resistant compound, it is favored by underwater and offshore industries for its toughness and flexibility.

Termite-Proof Compounds: Elmeridge developed termite-resistant cables using compounds like Hytrel, Polyurethane, and Polyethylene. These cables withstood a lab test against aggressive Australian termites, demonstrating their durability.

Glass Fibre Reinforced Plastic (GFRP): Known for exceptional durability, Elmeridge’s pushrod cables for pipes and drains incorporate a unique GFRP rod, allowing for extended push distances without compromising strength.

Steel Wire Armour: Custom-designed for the Spanish Navy, this cable uses a combination of Kevlar yarn and Nitronic 50 steel wire armour for high-strength applications.

Rodent-Resistant Rail Cable: Developed for the Hong Kong Metro and later widely adopted by the London Underground, these cables help protect critical rail systems from rodent damage.

Single Core and F1 Cables: Elmeridge supplied Formula 1 with single-core cables in durable compounds, solving issues with in-car camera cables by preventing vibration-induced wear. Buoyant Fibreoptic Cable: Recently, Elmeridge produced a 5km buoyant

fibreoptic cable to inspect culverts under London, demonstrating strength with a 750kg breaking load.

36-Core Umbilical Cable: Designed for a ship’s radar system, this flexible umbilical cable withstands folding during navigation under low overhead structures.

Medical Silicone Cable: Elmeridge combined two silicone cables into one, reducing the diameter without sacrificing flexibility for medical applications.

Sensor Cables: Featuring inner vent tubes for pressure sensing, these cables serve industries in India, Europe, and the UK.

Copper Braid: Elmeridge supplied the Royal Air Force with copper braid sheaths to ground aircraft during refueling, reducing static electricity build-up and fire hazards.

CTD Cables: We are also proud to work with the British Antarctic Survey (BAS), supplying cables of 8,000 and 10,000 metres of CTD (Conductivity Temperature and Depth) Cables for the RRS Sir David Attenborough (pictured), and RRS James Clark Ross..

•

•

WHY CHOOSE UNIS GROUP?

Quality, continuity and sustainability

When production processes come to a halt due to electronic failures, every minute counts. UNIS Group helps companies get back up and running quickly and reliably, without the need for immediate investment in new systems. With over 40 years of experience in industrial electronics, UNIS Group is the trusted partner for the repair, refurbishment, and support of electronic equipment across industries.

We carry out over 70,000 repairs per year for clients worldwide. Whether it involves PLCs, HMIs, frequency inverters, or power supplies, our technicians possess indepth knowledge of a wide range of brands and systems. With more than 1,400 test setups, our extensive test centre allows us to perform realistic and reliable testing, ensuring high-quality repairs and minimal downtime.

Customers choose UNIS Group for our unique combination of speed, quality, and sustainability. Thanks to our large stock of critical components, we are able to deliver repairs with an average turnaround of three to four weeks. In addition to being a cost-efficient alternative to replacement, repair is also a conscious, sustainable choice. By restoring existing equipment instead of discarding it, we help businesses significantly reduce their environmental footprint.

With locations in Europe, South America, and Asia, we are locally available and globally active. Whether it’s about extending the lifespan of systems, preventing breakdowns, or safeguarding

production continuity, we offer tailored solutions that keep industries moving.

Want to learn more about our approach and how we keep your operations running? Visit www.unisgroup.co.uk or get in touch with us.

Customers choose UNIS Group for our unique combination of speed, quality, and sustainability.

Quality in repair

SIEMENS LIST PRICES SHOWN BELOW

6ES7136-6DB00-0CA0

6ES7136-6BA01-0CA0

6ES7155-6AA01-0BN0

6ES7521-1BH10-0AA0

6ES7526-2BF00-0AB0

6ES7522-1BH10-0AA0

6ES7526-1BH00-0AB0

6ES7512-1SM03-0AB0

6ES7517-3FP00-0AB0

6ES7136-6RA00-0BF0

6ES7547-1JF00-0AB0

6ES7155-5AA00-0AA0

6ES7135-6HD00-0BA1

6ES7522-1BF00-0AB0

6ES7516-3FN02-0AB0

6ES7136-6DC00-0CA0

6ES7550-1AA01-0AB0

6ES7131-6BH01-0BA0

6ES7512-1SK01-0AB0

6ES7132-6BD20-0BA0

6ES7517-3AP00-0AB0

6SL3210-1PE21-8AL0

6ES7134-6JD00-0CA1

6ES7518-4FP00-0AB0

6SL3120-1TE31-3AA3

6ES7138-6AA01-0BA0

6AV2124-0JC01-0AX0

6ES7515-2FM02-0AB0

6ES7511-1AK02-0AB0

6ES7551-1AB01-0AB0

6ES7331-7PF01-0AB0

6ES7531-7PF00-0AB0

6ES7153-2BA10-0XB0

6ES7518-4AP00-0AB0

ASICS MEET AI AT THE EDGE

SWINDON SILICON SYSTEMS

How application-specific chips support fast, efficient edge AI

Whether it’s helping doctors predict health outcomes, powering connected cars or optimising factory floors, AI is transforming the way industries work. But it can only deliver reliable, timely and secure insights if its processing location is matched to the right hardware. Here, Ross Turnbull Director of Business Development at application-specific integrated circuit (ASIC) manufacturer Swindon Silicon Systems, explores how the choice of processing location and purpose-built hardware determines AI’s effectiveness, and how ASICs support real-time intelligence at the edge.

AI adoption is accelerating across industries. According to Stanford University’s Human-Centred AI Index, 78 per cent of organisations had integrated AI into daily operations in 2024, a 23 per cent increase from the previous year. This growth is generating vast amounts of data from devices, sensors and systems, all of which must be processed efficiently to produce meaningful insights.

Effective processing is essential for AI to function as intended. Every algorithm, from simple thresholdbased models to complex machine learning networks, requires hardware to execute calculations.

In the clouds or at the edge?

AI can be processed in two main environments: the cloud or at the edge. Cloud computing, powered by high-performance CPUs and GPUs, excels at training and running large-scale models. Aggregating vast datasets from thousands of devices enables industries to uncover insights and coordinate AI across sites and regions.

As edge AI is purposebuilt and lightweight, it focuses on executing specific algorithms efficiently within the device’s own constraints.

This makes the cloud indispensable for tasks that demand scale and computational depth, such as enterprise analytics, global logistics optimisation and research applications.

Edge AI, by contrast, is designed for small, latency-sensitive applications where immediate action is critical. Rather than sending raw data to the cloud, devices analyse information locally, reducing delay, easing network demands and keeping sensitive data on-device.

As edge AI is purpose-built and lightweight, it focuses on executing specific algorithms efficiently within the device’s own constraints.

For example, a factory sensor might monitor vibrations to predict wear, while a wearable device could track vital signs in real-time. Driver-assist features in vehicles can also react within milliseconds.

The distinction between cloud and edge is not about superiority, but suitability. Cloud systems remain vital for scale, while edge devices support immediate, targeted decision-making. However, wherever AI runs, its performance depends on its hardware being well-matched to the task.

Processing intelligence

In the cloud, general-purpose CPUs and GPUs excel because they can process vast datasets, support complex model training and run a wide variety of algorithms. The scale and flexibility of these processors make them ideal for centralised computing, where energy, size and thermal constraints are less restrictive.

But at the edge, requirements are very different. Devices must respond in real-time while operating within strict limits on power, space and heat. This means that standard CPUs and GPUs are often too power-hungry or bulky to meet these demands efficiently.

Misaligned hardware can result in delayed responses, excessive energy consumption and potential security vulnerabilities, highlighting the need for processors specifically optimised for edge applications.

ASICs are better matched to meet the constraints of processing edge AI. This is because they

are specifically designed for a particular application, combining sensor interfaces with lightweight AI processing in a single, optimised chip. Their architecture can include dedicated digital signal processing blocks, low-latency memory and optimised parallel computation paths to accelerate the precise calculations required, delivering fast, energy-efficient performance while keeping data local and secure.

This design makes ASICs ideal for practical edge applications.

A factory sensor can analyse vibration patterns on the spot to detect early signs of mechanical wear. A wearable device can process heart rate or oxygen levels in real-time and trigger instant alerts. Driver-assist systems in vehicles can interpret sensor data and react within milliseconds, relying on the ASIC to execute the targeted algorithms required for each task.

AI can only deliver reliable, timely and secure insights when its processing matches the right

hardware and environment. Cloud CPUs and GPUs excel for large-scale, data-intensive tasks, while ASICs provide purpose-built, efficient computation for real-time, local decision-making at the edge. However, it is in combining these strengths that organisations can truly unlock AI’s full potential.

Swindon Silicon Systems has decades of experience in the design and manufacture of ASICs. To learn more about Swindon Silicon’s Full Turnkey Solution (FTK) for ASIC development, visit the website.

For further information, please visit www.swindonsilicon.com

EDGE COMPUTING AT ITS CORE

Shuttle’s Industrial Edge PC Series

The growing demand for intelligent, connected systems is driving computing power ever closer to where data is generated. In manufacturing, retail, transport and digital signage, edge computing enables data to be processed locally for lower latency, improved reliability and real-time responsiveness.

Shuttle, a long-established manufacturer known for compact and reliable computer platforms, has developed the Shuttle Edge PC Series specifically for industrial and automation environments. These fanless systems combine robust aluminium enclosures with a footprint of just 120 × 75 × 51 mm and are designed for continuous 24/7 operation. With flexible VESA and DIN-rail mounting, they integrate easily into control cabinets, behind displays or within machinery.

The Edge PC line-up currently includes four models sharing the same compact design but offering different capabilities. All are based on Intel Elkhart Lake or Atom x6000 processors and support up to 32 GB DDR4 memory. Dual 2.5-Gbit Ethernet, USB 3.2, a serial COM port and digital I/O provide the necessary interfaces for automation, control or monitoring tasks in demanding environments.

With flexible VESA and DIN-rail mounting, they integrate easily into control cabinets, behind displays or within machinery.

The series covers a wide range of industrial scenarios. The SPCEL02 serves as a general-purpose solution for IoT gateways or data logging, while the SPCEL03 variant is specified for extreme temperatures between –20 °C and +60 °C, ensuring reliable operation even in harsh industrial or outdoor conditions. The SPCEL12

model focuses on digital signage and multi-display applications, supporting up to three screens via two HDMI and one DisplayPort output. The latest addition, the SPCEL02P, introduces Power-over-Ethernet (PoE), allowing the system to be powered directly through the network cable – ideal where space or access to mains power is limited.

All Shuttle Edge PCs share a modular design with two M.2 slots for storage and expansion, enabling configuration with Wi-Fi 6, LTE or AI accelerator modules such as the Hailo-8. Compliance with MIL-STD810G and EN 50121-3-2 standards underscores their industrial reliability, while a hardware TPM 2.0 module ensures secure boot and encryption.

With their compact size, versatile connectivity and proven Shuttle quality, the Edge PC Series provides a practical foundation for modern automation, surveillance and smart infrastructure projects – delivering reliable computing power exactly where it is needed: at the edge.

EDGE SPCEL02

„ Intel Celeron J6412

„ 2× 2.5 Gbit/s LAN

„ Two M.2 slots

„ Up to 32 GB of DDR4 memory

„ 1× RS-232, DIO, 2× USB 3.2 Gen 2 (10 Gbit/s)

„ Supports delayed activation (e.g. in vehicles)

„ Temperature range from 0°C to +40°C

„ Suitable for installation on the DIN rail

EDGE SPCEL02P

SHUTTLE IS REDEFINING EDGE COMPUTING

New edge IPCs from Shuttle: Innovative solutions for industry and more. With the new SPCEL series, Shuttle is expanding its range of intelligent edge solutions designed specifically to meet the requirements of modern IT and industrial applications. The models combine an ultra-compact design, versatile connectivity and robust performance so they can handle demanding tasks such as IoT, automation, edge computing and even digital signage.

Find out more and compare models: WWW.SHUTTLE.EU

* Recommended reseller purchase price (RPP) in GBP from official Shuttle distributors. Subject to errors, price changes and technical amendments.

TIP: Your EDGE ‒ as individual as your project! Use our product configurator and customise your barebone perfectly to suit your requirements. go.shuttle.eu/sFsYK

Like SPCEL02, but with „ Power over Ethernet (PoE) for the power supply

EDGE SPCEL03

Like SPCEL02, but with „ Intel Atom x6413E processor

„ Temperature range from –20°C to +60°C

EDGE SPCEL12

Like SPCEL02, but with „ Support for up to three monitors

„ 2× HDMI 2.0b, 1× DisplayPort 1.4

„ SIM slot for 4G/LTE extension FROM £ 230*

SMARTER SWITCHING

Optimizing pump safety with Kraus & Naimer’s CA63 control switch

As well as manufacturing enclosed switches and supplying a new range of enclosed handles, Kraus & Naimer are also well known in industry for producing panel mounted control switches and have always been at the forefront of electromechanical switch technology.

From pioneering the use of bakelite during the early 1900s to the introduction of world’s first modular cam switch (model C15) to the market in 1948 they have been market leaders. The smallest cam switch in the world (model CA4N) also comes from Kraus & Naimer, so you can see innovation has always played a strong part.

Kraus & Naimer spotlight the CA63 control switch: the switching solution for ensuring a safe pump system

Maximum safety and control for your pump system are guaranteed by using the CA63 control switch, rated @ 63A.lth

Your pumping system can operate either via a frequency converter (FC) – this ensures an energy-efficient speed control – or in the event of frequency converter failure or power outage, the pumping station can be connected directly to the backup power supply and operate at full capacity.

Why choose the CA63 switch?

The advantages speak for themselves:

• Safe and Reliable: Whether in the case of lighting, frequency converter, electronic components or internet failures, the pump can operate

Maximum safety and control for your pump system are guaranteed by using the CA63 control switch, rated @ 63A.lth

through a direct connection ensuring system safety.

• Efficient: Thanks to the auxiliary contacts, control signals can be transmitted to the frequency converter and the controller.

• Versatile: The CA63 motor switch can be customized to meet your specific requirements. A custom circuit diagram with adapted

auxiliary contacts can be configured. Additionally, our switches can be combined with various extras such as auxiliary contacts, padlock devices, shaft extensions, and more.

To see more options of switches in our range of Control & Load switches, take a look online at our new 2025 catalogue. If you would prefer a printed version, just get in touch and we can send one over.

KRAUS & NAIMER

Kraus & Naimer

GRIFFSERIE | HANDLE SERIES FH10

Enclosed switches & functional handles

Customisable,high-quality,robust materials

GEHÄUSESERIE | ENCLOSURE SERIES SE02

Variants with: Pushbuttons

With or without auxilliaries

Emergency stop function

Membrane keypad LED lighting

Scan to website for product data

Funktions-Maschinengriff mit ringbeleuchteten Drucktastern und verschiebbaren Griffschenkeln | Functional machine handle with ring illuminated push buttons and adjustable handle shanks

Funktionsgehäuse mit Leistengriff für Profilsysteme, rückseitige Befestigung |

Werkstoff und Oberfläche:

systems, rear attachment

Griffsteg aus Edelstahlrohr ø 30 x 1,5 mm, Werkstoff-Nr. 1.4301, feingeschliffen. Drucktastergehäuse aus Aluminium AlMgSi 0,5; schwarz eloxiert. Griffschenkel aus Polyamid PA 6, schwarz mit Feinstruktur.

Profilaluminium AlMgSi 0,5; gestrahlt und naturfarben eloxiert. Endkappen aus Aluminium AlMgSi 0,5; naturfarben eloxiert.

Funktionselemente ab Werk:

• 1 Drucktaster mit LED (Wechsler)

Funktionselemente ab Werk:

• 2 Drucktaster mit LED (1 Wechsler, 1 Schließer)

• Not-Halt (2 Öffner)

• 2 Drucktaster bis 1 A mit roter bzw. grüner Ringbeleuchtung

Anschluss:

• 2 Drucktaster bis 1 A mit roter bzw. grüner Ringbeleuchtung, Not-Halt (2 Öffner)

Verschiebbare Griffschenkel

Anschluss:

Stecker 8- oder 12-polig

Schutzart:

Stecker 8- oder 12-polig

Schutzart:

IP 65 (bei aufgeschraubter Kupplung)

Zubehör Seite 56 Accessories page 56

Lieferumfang:

Zubehör Seite 56 Accessories page 56

Auf Anfrage:

IP 65 (bei aufgeschraubter Kupplung)

Auf Anfrage:

Für die Befestigung sind 2 selbstsichernde Nutensteine M6 enthalten.

Kundenspezifische Variante, Beschriftung, Kupplung mit 10 m Leitung als Zubehör lieferbar.

Andere Grifflängen, Laserbeschriftung unterhalb der Drucktaster sowie beleuchtetem Not-Halt, andere LED Farben. Kupplung mit 10 m Leitung als Zubehör lieferbar.

Beschriftung auf Anfrage | Labeling on request:

Durchgehende Nut in der Anschraubfläche für variablen Anschraubabstand. Continuous groove for a variable bolting distance.

Kraus & Naimer

FUTURE-PROOF AIRFLOW

AXAIR FANS

Breathing New Life into Oxford’s Critical Labs with an AHU Retrofit

When the University of Oxford needed to upgrade the air handling at its Environmental Sciences and Materials Facility (ES/MF), the stakes were high. This wasn’t just another HVAC job, this was about ensuring reliability for critical laboratory spaces, where downtime simply isn’t an option.

The existing fan system was a legacy double-inlet arrangement, with two motors, two belts, and one big problem, a single point of failure. For a facility where air quality and safety are paramount, this old setup posed a serious risk. Not only was reliability an issue, but efficiency and maintainability were falling short of what the University expected for such an important building.

The Retrofit Plan

From the outset, the team aimed to deliver a modern, future-proof solution. This meant utilising the benefits of a multiple fan array, an efficiency and redundancyfocused grid configuration of highly efficient plug fans. The pre-manufactured frame of the grid was fabricated and installed by AirHandlers Northern. This was then fitted out by Axair, who supplied and installed Rosenberg I-Wheel 450 EC plug fans and wiring cabinet. Wiring was completed to ensure future scalability with Modbus connectivity if required. Six fans were integrated into the wall, providing well above an N+1 redundancy setup, so if one fan went down, the system would continue to perform without compromising laboratory operations.

SCOPE OF WOKS

Fan Wall Installation.

Removal of the old belt-driven fans and inverters, construction of a new wall with EC plug fans, and installation of a dedicated control enclosure for easier maintenance.

Flexible Duct Replacement

Survey and planned replacement of deteriorated flex ducting in the labs, with access challenges overcome using desk-surfer platforms.

BMS Outstation Upgrades

Progressive replacement of controls to bring Level 3 systems up to modern standards, with seamless integration to the University’s air quality and safety systems.

Every retrofit project has surprises, and Oxford was no different, but the team adapted quickly. Flexibility was key. Site inductions were arranged around university schedules, ensuring lab activity could continue while work progressed in the background.

The Results

The new fan wall with six EC plug fans delivered a robust, energyefficient airflow solution with true redundancy, the upgraded BMS outstations now provide real-time monitoring and tighter integration with laboratory systems, and the strong teamwork across contractors and University staff meant challenges were met headon, with minimal disruption to ongoing research activity.

So, what lessons can we learn from this case study? Firstly, always plan for the unexpected, access and services are rarely as straightforward as they appear on paper, clear communication between disciplines is critical when electrical, mechanical, and safety systems overlap, and N+1 might be standard, but designing above N+1 gives clients the peace of mind they need for critical environments.

Conclusion

From removing outdated beltdriven fans to installing a modern EC FanGrid, the Oxford labs project shows how retrofitting isn’t just about replacing like-for-like. It’s about rethinking reliability, safety, and efficiency, and delivering solutions that will serve demanding facilities for years to come.

To learn more about how Axair’s AHU retrofit capabilities can transform reliability, efficiency, and redundancy in critical environments, get in touch with our team, or learn more about AHU retrofit using a multiple fan array visit our solutions page.

THE TURNKEY ADVANTAGE

Why everyone is turning to turnkey

Efficiency has always been a key word for CopriSystems in all warehouse construction projects. They design and build fabriccovered structures that can stand for as long as you need them to, can act as a loading bay for goods in and out one week and a storage facility for stockpiling the next. Their structures can be easily re-sized, relocated and repurposed.

Efficiency is even more of a buzz word today as they, along with the rest of the construction industry, look for ways in which they can save money, reduce waste and improve their carbon footprint.

For their clients, there is also an increasing demand for projects to be run more efficiently and it appears that more and more are seeking out a turnkey solution –one multifaceted construction company manages the project from start to finish, which means that communication is streamlined, quality is consistent, time is saved, the process is simplified and the economics are favourable.

Having just one consistent point of contact means you can avoid complications with constant changes to the operational management. No time is wasted trying to ensure that

to foresee potential risks or complications down the line that can be mitigated quickly.

Having just one consistent point of contact means you can avoid complications with constant changes to the operational management.

each contractor works compliantly and harmoniously. The turnkey solution also helps to create a more cohesive team, one that is involved from the start so knows the full history of the job, has had the opportunity to build a relationship with the client and is more likely

Having multiple contractors can also stifle efficiency by leaving very little room for innovation or added value. Bringing the whole supply chain on board to support the vision of a project’s principal contractor can be challenging. Innovation is embedded in CopriSystems’ culture and they work with people who share their values and high standards so that progress towards a more advanced solution and exceptional quality spread organically through to every aspect of a construction project.

Innovation is about making things simpler and they have recently launched a new strategy which puts the turnkey solution at the centre of their ambition to make each warehouse construction project simpler, smarter and ultimately more efficient.

It would seem that the days of complex hierarchies with different specialists jostling for position are numbered. The one-stop approach is the way forward!

GET MORE SPACE FAST

Our warehouse and logistics structures are individually designed to meet the needs of your organisation.

All our installations meet building standards, require no additional, or minimal groundworks in many cases, and are quickly deployable. We offer a full turnkey service covering every aspect, including finance options.

SPEEDOR STORM SHINES

HART DOOR SYSTEMS

Green start to 2026 forecast for Hart

Working through Balfour Beatty, Hart Door Systems has supplied 16 industrial doors, ranging from Speedor Storms automatic, fabric, high speed 6M doors, steel hinged doors to an insulated shutter, for three buildings at the £24m Ware Waste Eastern Transfer Station, Hertfordshire, which is expected to be operational by January 2026 writes Chris Dobson.

“The scheme is billed as a step forward into a greener future and we are delighted to be part of this significant project which demonstrates our broad range of industrial door products which includes 10 of our outstanding Speedor Storms,” says Hart’s chairman, Doug Hart.

“Time and again clients tell us Speedor Storm is chosen because of its, automatic fast open and close operation. This in turn helps with environmental control and energy use reduction, essential for any major green project. Other Speedor Storm benefits include tolerance to extreme conditions in the plant, robust construction, reliability in use, low maintenance and technologically advanced features which boost efficiency.”

Nick Hart, Hart’s managing director, says the client wanted Hart’s involvement on the project “given Hart’s quality of work on multiple sites across the UK”.

The Ware Waste Eastern Transfer Station is capable of dealing with 140,000 tonnes of waste a year covering a wide range including rigid plastics, metal, hardcore, rubble and garden waste.

Time and again clients tell us Speedor Storm is chosen because of its, automatic fast open and close operation.

Hart Door System’s wind-resistant, high-speed, industrial rolling door, Speedor Storm, is ready for business be it a factory, warehouse, storage facility or any kind of plant operation that has one or more large external openings which must be opened frequently for people and traffic.

With wind resistance available up to ‘wind class 5’, as defined by DIN

EN 12424, in the closed position this high-speed door is ready for openings to a maximum 8 metres width or height subject to 48 square metres.

The ability to withstand substantial wind pressure means major entrances open/close automatically so avoiding a less than optimal working environment and the escape of heated air.

Speedor Storm is in particular demand from waste processing plants and renewable energy facilities such as Anaerobic Digestion (AD) plants that produce energy from waste. The ability to limit the escape of odour and noise and prevent pests entering is highly valued by such companies. Speedor Storms have also proved to be a great asset for ports, notably for grain tipping bays.

POWERING NET-ZERO GAINS

How EMR is driving carbon savings in UK manufacturing

The manufacturing industry will play a critical role in the UK’s journey to net-zero, but knowing how to focus efforts to make the greatest impact is a real challenge for manufacturers.

EMR, a global leader in sustainable materials, has been helping UK manufacturers to decarbonise, reduce waste and improve resource security for decades. Through traditional recycling solutions, opportunities to reuse and repurpose materials, as well as take-back schemes and lifecycle analysis, EMR is on hand to transform production models for good. By supplying high-quality recycled metals and plastics, EMR reduces the demand for virgin raw materials, which are far more carbon-intensive to produce. It’s a simple switch with a powerful impact. For industries looking to cut emissions without compromising on quality or performance, EMR’s processed materials provide a reliable, resilient alternative.

Whether it’s reclaiming steel from vehicles or salvaging aluminium from deconstructed buildings, EMR ensures that valuable resources are not lost to landfill but returned to productive use.

The company’s ongoing investment in advanced sorting and processing technologies is also raising the bar for the performance and usage opportunities of these recycled materials. By improving the purity and consistency, EMR makes it easier for manufacturers to integrate recycled content into more of their production lines without compromising on quality.

EMR, a global leader in sustainable materials, has been helping UK manufacturers to decarbonise, reduce waste and improve resource security for decades.

More than just a service provider, EMR can be your partner in transformation, helping manufacturers reduce waste and reimagine their entire production models to use compliance and CSR

as a competitive advantage. It’s a shift that aligns perfectly with both government policy and consumer expectations for more circular, responsible products.

What truly sets EMR apart, though, is its values. Integrity, innovation, and care - for people, the planet, and the communities it serves - are at the heart of everything it does. These principles drive a culture of transparency, continuous improvement, and collaboration. They’re also why manufacturers trust EMR as a long-term ally in the fight against climate change.

In short, EMR isn’t just here to help the manufacturing sector reduce emissions; it’s here to advise and reshape the future of industry.

Clean quicker Save time

Discover how Tork exelCLEAN® Cleaning Cloths can save your business time by cleaning 32% faster than rags.* And Tork Performance® Dispensers can be placed exactly where needed to decrease interruptions and reduce motion waste.

Better hygiene for better productivity

tork.co.uk or tork.ie

Tork, an Essity brand

*Panel test conducted by Swerea Research Institute (Sweden, 2014)

PORTABLE, PRACTICAL, POWERFUL

CPA GROUP

Why portable cooling is the smarter choice

As summer temperatures rise, and energy costs remain a concern, keeping indoor conditions comfortable and productive is increasingly difficult. In large or open industrial spaces, fixed air conditioning can be expensive, disruptive, and often ineffective. Portable evaporative cooling offers a practical, flexible alternative without the complexity of permanent systems.

At CPA Engineered Solutions, we specialise in engineered solutions built around real-world challenges. Our range of Enerbreeze portable evaporative coolers are designed for businesses seeking energyefficient, adaptable, and immediate relief from heat without the capital outlay of traditional systems.

Unlike fixed HVAC systems, portable evaporative cooling is designed to adapt. Even in ventilated industrial and commercial environments, heat can build unevenly across the space, creating hot zones that shift with process or layout. While fixed systems are effective at delivering targeted cooling, portable units offer the benefit of being repositioned to provide spot cooling and respond to changing conditions, providing extra flexibility where it’s needed.

Enerbreeze works by drawing warm air through water-saturated pads reducing air temperature through a simple, natural process. It’s a convenient, easy to use solution for managing heat in dynamic or hard to cool spaces. Units are fully self-contained, fill the tank, plug into a standard socket, and switch on. There is no complex installation,

no downtime, and no specialist contractors required.

Available from UK stock for fast delivery, Enerbreeze is supported with genuine replacement parts, to support ongoing maintenance and maximise product lifespan. It’s a hassle-free solution with service and support built in.

Heat stress can reduce concentration, slow operations, and create health risks. Creating a comfortable indoor climate is essential to productivity and employee retention, especially in manufacturing or warehousing environments where physical work is involved.

Portable evaporative cooling is a flexible solution to manage heat across a wide range of environments. While common in industrial settings, its ease of positioning makes it equally

effective in warehouses, mezzanines, workshops and temporary structures where fixed cooling may not be practical. Enerbreeze is designed to perform wherever localised cooling is needed, making it a valuable option for businesses seeking fast, effective temperature control without the complexity of permanent systems.

Whether used on its own or as part of a broader approach to cooling, Enerbreeze delivers comfort and flexibility where it’s needed most, helping facilities stay productive and comfortable, even as summer temperatures rise.

To find out more about Enerbreeze, or to speak to one of our experts about the right cooling solution for your space, please get in touch.

Enerbreeze is a product of CPA Engineered Solutions, part of the CPA Group

GEARS, DRIVES & MOTORS

SHAFT-MOUNTED GEARBOXES

TECHNIDRIVE

Installation tips for maximising shaft-mounted gearbox efficiency

Shaft-mounted gearboxes are widely used in industrial and compact drive applications where space is limited, from conveyors and mixers to pumps. They offer numerous benefits including reduced maintenance, efficiency and cost savings. But these advantages can be compromised if the gearboxes are not installed correctly. Here, David Strain, technical director at Technidrive, an automation systems specialist, explains some of the common mistakes manufacturers make when installing shaft-mounted gearboxes — and how to avoid these pitfalls to

unlock efficiency and cost savings

Traditional gearboxes with solid shafts are a well-recognised feature in automotive transmissions, industrial machinery and heavy-duty equipment. Yet these mechanical power generating stalwarts have several drawbacks; including limited flexibility due to rigid design, increased weight and susceptibility to vibration or wear — all of which can lead to higher maintenance costs and decreased efficiency.

Overcoming these shortcomings is

where shaft-mounted gearboxes, otherwise known as direct drive gearboxes, come in. Unlike traditional gearboxes with solid shafts, these gearboxes slide over the shaft, so the shaft supports the weight and torque. There are numerous advantages to this design.

First, shaft-mounted gearboxes eliminate the need for extra mounting components like couplings or belts. Not only does this make the designs of the gearboxes less complex, it eases the assembly and alignment process and makes the systems ideal

for space-constrained environments. Known for strong performance in tight spaces, shaft-mounted gearboxes efficiently convert high-speed, low-torque motor output into low-speed, high-torque motion, reducing misalignment and maintenance needs.

That’s why shaft-mounted gearboxes are favoured in critical applications like conveyors, mixers and pumps. Nevertheless, despite their advantages, shaft-mounted gearboxes come with their own set of installation challenges and can experience premature failure and operational inefficiencies if they are improperly mounted.

Here are some tips for how installers can prevent these mistakes and, in doing so, get the most efficiency and cost savings.

1. Ensure proper alignment

Many operators make the mistake of bolting the gearbox down to a solid plate or mounting surface.

While bolting the gearbox down may seem like a solid solution, bolting down the gearbox prevents it from adjusting to shaft movements, causing misalignment, vibration and damage to components like bearings and gears. Over time, even slight shaft imperfections can lead to premature failure.

Instead, proper alignment is essential for the smooth operation and longevity of a shaft-mounted gearbox. A reaction bracket, torque arm or reaction bolt kit should be used to allow the gearbox to move with the shaft. These flexible mounting solutions help accommodate misalignments, reduce radial loads and minimise wear on the gearbox bearings. In large machinery, such as mixers or conveyors, the reaction bracket helps redistribute torque and protect the gearbox from damage.

Additionally, the anchor point for the reaction device must be strong enough to handle high reactive forces, especially during direct-online (DOL) starting, when torque can spike up to three times its nominal rating. Operators should also schedule regular inspections both during the installation and for ongoing maintenance.

2. Choose the right components for the application

Selecting the right components is critical when designing a gearbox system. It’s essential that the shaft and bearings are properly sized to support the gearbox’s weight and torque. The chosen parts must help the system withstand operational loads without premature wear or failure.

For instance, Technidrive recently assisted a customer in the asphalt industry, which faced repeated gearbox failures on its mixers. The issue arose from two gearboxes that were bolted down solidly on misaligned shafts. The bending of the shafts under the weight of the gearboxes caused excessive strain, leading to frequent breakdowns and costly downtime. The system used a 37-kilowatt motor, which

contributed significant power and was crucial in ensuring that the gearboxes could handle the torque demands.

To solve the problem, Technidrive designed a new system using a reaction bracket and flexible mounting along with Bonfiglioli hollow bore gearboxes. These are favoured in quarry and mine applications where absolute reliability and low maintenance are key factors.

This solution allowed the gearboxes to shift with the shaft movement, alleviating the stress that was causing premature gearbox failure. As a result, the customer experienced a significant reduction in failures. Whereas the previous system was prone to failures two or three times a year, it has since run smoothly for years without further issues.

3. Consult technical experts

This example shows us that selecting the right gearbox components is only part of the equation — it’s just as important to consult an expert and understand how to best configure these parts to your specific application. This helps avoid installation mistakes — like bolting the gearbox solidly or using incorrectly sized shafts — which cause significant issues further down the line. It’s also why Technidrive leverages over 25 years of experience, providing expert consultation from component selection to installation.

While the advantages of shaftmounted gearboxes over traditional gearboxes are clear in some applications, their efficiency and longevity utterly depends on proper installation. By seeking expert advice and using the right solutions — such as flexible mounting and precise alignment — costly mistakes can be avoided so operators can ensure longterm system performance, efficiency and cost savings.

To learn more about Technidrive’s gearbox solutions and other industrial automation products, visit its website.

For further information, please visit www.technidrive.co.uk

GEARS, DRIVES & MOTORS

The driving force in power transmission

Cross+Morse is a Birmingham based manufacturer of Mechanical Power Transmission products and solutions with over 100 years of history, right in the centre of the engineering hub in the West Midlands region in the United Kingdom. We operate in a 5000m2 fully integrated factory with a dedicated and loyal staff who have amassed a depth of technical expertise and engineering experience over our many years of continued service.

and service we are well known for. With our in-house team of application and design engineers at your disposal Cross+Morse are able to provide bespoke technical solutions to your power transmission problems in the most costeffective way.

Cross & Morse are Mechanical Power Transmission solution specialists and at this present time we have £1.5m worth of finished stock on our shelves such as Roller Chain and Sprockets in both stainless and carbon steel, Gears, Racks, Couplings, Torque Limiters, Sprag Clutches, Timing & V belt Pulleys, timing & V Belts, Inverted Tooth Chain, Silent Chain, Sealmaster Bearings, McGill Cam followers, Shaft Clamping Elements, Freewheel & Overload Clutches.

We value innovation highly at Cross+Morse, which is why we constantly invest in new machinery and technology as well as training programmes and apprenticeships to maintain the highest standards of quality

Have a specialised or ambitious requirement? Send us your drawings and application details and we will do our utmost to find the best solution possible, we welcome a challenge! We have been providing solutions for the food and drink, oil & gas, agricultural, pharmaceutical, quarrying, energy and environmental industries, bottling and packaging plants and many more for over 100 years. Our customers come from the widest range of industries and include original equipment manufacturers for packaging, conveying systems and material handling applications. We also export our quality products all over the world, through our network of long standing distributors or directly to the manufacturers and end users of mechanical power transmissions on every continent.

At Cross+Morse we consider customer

support along with in-house design and manufacture an essential element in our service to industry, please browse our website for details and more information on our manufacturing capabilities as well as our stringent quality control. We are certified to ISO 9001:2015 and have been for over 25 years.

Call or email us now to solve your mechanical power transmission problems.

Swiss precision, global dedication

forteq UK located in Huddersfield produce high volume injection moulded plastic components. They are a well-established supplier into the Automotive and Industrial product sectors.

Plastic gear applications is a focus area for forteq Group, they have world class development facilities in Switzerland that support the manufacturing plants globally. Technical expertise and knowhow allow forteq to develop and produce very precise gears of all types using engineering and advanced polymers.

At forteq UK, applications such as door latch plastic gears and worm mechanisms, gears for valve actuators, power steering worm-wheels, over-moulded gear shafts with magnet for wiper motors are some automotive components produced.

forteq are also specialists at plastics used in Industrial applications such as gas and water meter components, valve mechanisms and internal functional components, including 2K moulding.

forteq UK have capacity for new projects, please get in touch with Steve Roberts on 01484 483516 – or email steve.roberts@forteq-group.com to discuss upcoming projects.

LOCKING IN PROTECTION

SENTRIC SAFETY GROUP

Why trapped key interlocking is essential for safe access

In modern manufacturing and process industries, machinery is the heartbeat of productivity, and the efficiency and reliability of equipment directly shape output, profitability, and competitiveness. But with machinery comes inherent risk; uncontrolled access during maintenance, cleaning, or fault alteration can have devastating consequences for both people and businesses.

The challenge lies in balancing productivity with safety. Operators and maintenance teams need access to hazardous areas, but only when it is safe to do so. Traditional safeguarding methods such as relying on administrative controls or lockout/tagout (LOTO) procedures can be prone to human error or non-compliance under production pressure. This is where trapped key interlocking (TKI) provides an invaluable layer of safety.

How Trapped Key Interlocking works

TKI systems are designed to enforce a strict, sequential process before access to dangerous machinery is granted. Keys are physically “trapped” in a lock until certain conditions are met, for example, a machine is powered down and motion has stopped, or multiple processes or energy sources have been controlled. Only then can the key be released and used to unlock the next stage, such as a guard or access door.

This enforced sequence ensures that processes cannot be restarted while a person is inside the safeguarded area. The simplicity and mechanical reliability of TKI means it can be

applied across industries, from machining workshops to large-scale energy, chemical, automotive, and steel production facilities.

Why safeguarding machinery matters more than ever before

Today’s industrial landscape is defined by automation, complex machinery, and the drive for greater efficiency. Yet, the consequences of a single safety breach extend far beyond the immediate risk of injury. Accidents can:

- Halt production lines for hours or days

- Damage or destroy expensive equipment

- Result in costly fines or legal action

- Irreparably harm a company’s reputation

Safeguarding systems like TKI doesn’t just protect people, but they also safeguard productivity and business continuity. In many industries, where environments are harsh and safetycritical, this protection is not a luxury but an operational necessity.

Looking ahead

As industries evolve, safeguarding solutions must adapt to integrate with advanced machinery and digital monitoring systems, without losing the mechanical certainty that underpins their effectiveness. Businesses that invest in robust safeguarding not only comply with regulatory standards but also foster a culture of safety that strengthens trust among employees and customers alike.

At the very heart of safeguarding machinery and processes lies a simple truth: safety enables productivity. And at the Sentric Safety Group, we understand how critical safety is to success. By uniting the world’s leading trapped key interlock and safety solution brands, we help businesses across the globe safeguard the long-term protection of people, productivity, and reputation in harsh, safety-critical environments.

No Compromise oN safety

The Sentric Safety Group unites the world’s leading safety brands to create the long-term protection of people, productivity, and business reputation

• Combustible Dust & Powder Testing

• DSEAR/ATEX & Fire Risk Assessments

• Electrostatic Hazard Testing

• Chemical Reaction Hazard Analysis

• HAZOP/HAZID Studies

• Process Safety Management & Training

INDUS Engineering Services

Precision in every panel

performance, and ease of use. Whether you’re in manufacturing, automation, or any other industry, our expertly crafted panels are built to streamline operations and optimize performance.

Why Choose INDUS? Our Services Include: • Custom Control Panel Design & Fabrication

Tailored Solutions: Our control panels are designed and built to meet the specific needs of your business, ensuring seamless integration into your systems.

Industry Expertise: With over 10 years of experience, we understand the unique demands of industries such as manufacturing, automation & FMCG.

High-Quality Components: We only use the best materials and components to ensure long-lasting and efficient performance, helping you reduce downtime and maintenance costs.

Compliance & Safety: All our products are designed to meet the highest safety standards and comply with relevant industry regulations.

Rapid Turnaround & Support: From design to delivery, we ensure quick, reliable service and offer ongoing support to ensure your systems run smoothly.

• PLC & HMI Integration

• Automation & Process Control Solutions

• Panel Upgrades & Retrofits

• Electrical Engineering Consultations

• 24/7 Maintenance & Support Services

THE VALUE OF EXPERIENCE

BURCKHARDT COMPRESSION

Why expertise matters in compressor overhauls and revamps

It is no exaggeration to say that without compressors, countless industries ranging from petrochemicals to brewing would grind to an almost instant halt. As such, for the companies working in these sectors it’s critical that they ensure their equipment is working efficiently and reliably.

Yet, over time, many businesses face challenges when working with the original equipment manufacturer (OEM) of their compressors. Whether due to poor service, the age of the equipment, or a loss of connection with the OEM, companies often seek alternatives for repair and maintenance. However, this move can come with risks of its own, as there is no guarantee that a third party will be able to offer the same level of performance.

Fortunately, there is a third option: working with a partner that is capable of handling third-party compressors but also brings extensive experience and comprehensive engineering expertise to the table.

These companies’ expertise in compressors, whether their own or those from other brands, positions them as an invaluable partner for complex overhauls and revamps. Using their in-depth understanding of compressor systems and decades of engineering experience, these businesses can often deliver solutions that go beyond what a compressor’s actual OEM can offer.

The need for an experienced partner

There are many potential reasons why businesses find themselves unable or unwilling to continue working with the original manufacturer of their compressors.

For industries where compressor reliability is critical to maintaining productivity, working with a partner that has decades of in-depth engineering knowledge is invaluable.

In some cases, a particular OEM might not provide the level of service or support the customer needs. In others, the compressor may be so old that the original manufacturer no longer holds the necessary documentation or replacement parts. Occasionally, the issue is that working with the OEM is simply impossible, as the business that manufactured the compressor no longer exists.

Regardless of the motivation, this situation can leave operators in a difficult position, facing costly downtime or equipment replacement when they encounter issues with the compressor.

Experience and engineering

expertise comes into play here.

A partner with comprehensive engineering expertise can step in to offer comprehensive maintenance, repair, and revamp services.

Even when the compressor was built by another manufacturer, a highly skilled, highly experienced engineering team can almost always find a way to deliver a solution that restores the equipment to peak performance. Often, they can even exceed the quality of service the original manufacturer provides.

Burckhardt Compression is more than capable of taking on the challenge of working with other brands’ equipment, having extensive experience with these kinds of projects.

Example one: Overhauling a compressor for better service

At a Swiss refinery, a compressor that was essential to operations was experiencing reduced efficiency and reliability. The refinery needed a service provider that could address these issues and ensure ongoing reliability. While the compressor was not one of Burckhardt Compression’s own, the company was engaged to assess and restore the equipment.

The engineering team conducted a detailed analysis of the compressor, identifying areas where previous repairs had fallen short. Through a systematic overhaul, the compressor was brought back to full operational status, ensuring that the refinery could continue its operations with minimal disruption. The revamp process included replacing worn components, restoring tolerances, and reestablishing performance levels that met operational requirements.

Diagnosing performance issues is key to restoring optimum output.

Example two: Reviving a 27-yearold compressor at an Indian refinery

In India, a refinery had been using compressors that were over 27 years old. These compressors had long since been unsupported by the original manufacturer, and the lack of available technical documentation or OEM guidance posed a significant challenge. Despite these obstacles, the compressors were critical to the refinery’s operations, and a revamp was necessary to ensure continued performance.

Burckhardt Compression engineers used their expertise to reverseengineer the compressors. With no original blueprints, they recreated the necessary tolerances and specifications. This process included measuring and assessing each part of the compressors to develop new technical drawings and ensure the revamp would meet performance standards. The compressors were then thoroughly refurbished to extend their operational life and reliability.

Example

three: Zero-hour revamp of a US gas plant’s second-hand compressors

A gas processing company in the United States faced the challenge of high rental costs for compressors at a

remote location. To reduce expenses, the company acquired two secondhand compressor packages, each from different manufacturers, with the goal of revamping them to zerohour standards.

Burckhardt Compression managed the full scope of the project, addressing logistical challenges posed by the remote location and overseeing every aspect of the revamp process. This included coordinating the transport of the equipment, setting up cranes for heavy lifting, and conducting a complete overhaul of the compressors and their engines. The compressors were brought back to zero-hour standards,

ensuring they would operate as efficiently and reliably as new units. The overhaul involved not only the restoration of the core mechanical components but also the integration of upgraded parts to improve performance and reduce the need for future maintenance.

The value of experience

The ability to overhaul and revamp compressors shows the tangible value of comprehensive engineering expertise. It brings an in-depth understanding of equipment design, access to high-quality replacement parts, and the ability to apply

advanced engineering techniques to complex machinery. This combination ensures that even older or non-standard compressors can be restored to optimal performance.

For industries where compressor reliability is critical to maintaining productivity, working with a partner that has decades of in-depth engineering knowledge is invaluable. Whether the issue stems from aging equipment, inadequate support, or a complete lack of documentation, a qualified engineering partner can step in to deliver tailored solutions. These experts can navigate challenges like reverse engineering parts, diagnosing performance issues, and restoring equipment to zerohour standards.

A proven track-record of successful overhauls and revamps demonstrates the tangible benefits of this expertise. By minimizing downtime, extending the lifespan of equipment, and ensuring efficiency, this world-class experience plays a critical role in keeping industrial operations running smoothly. Companies that prioritize working with experienced providers can avoid costly disruptions, improve the reliability of their assets, and extend the life of key equipment— ultimately improving the long-term success of their operations.

Compressors in more remote locations provide additional challenges.

On-site technical expertise is crucial to successful maintenance.

30 YEARS OF INNOVATION

LASER SOS

Expanding global reach with tailored laser solutions for diverse industries

Today, after successfully operating for over 30 years, Laser S.O.S. Group’s core business sectors are in the support of a comprehensive range of solid-state lasers and IPL platforms used in various industrial applications such as drilling, cutting, welding, marking, diamond cutting, the manufacture of jewellery, medical and beauty application. These days, lasers have become as common as drills and lathes and their application has grown exponentially.

LaserSOS has grown from an operation that supplies consumable items such as laser lamps, laser crystals, laser optics and mirrors, cooling systems and power supplies to an organisation that not only supplies but also produces and maintains complete laser delivery systems throughout the world. It continues to develop tailor made solutions for specialist application such as diamond cutting and marking.

LaserSOS is an independent operation that through its success in the international laser market has been able to develop close and effective working relationships with a broad range of providers of technologies, products and services used by laser systems. These close relationships and the volume of business the company can place has helped obtain better and quicker levels of service and support for its clients worldwide.

The breadth of stock held by the organisation is second to none and where competitors may

and sales of a broad range of components and services plus its own in-house facilities.

These days, lasers have become as common

as drills and lathes and their application has grown exponentially.

offer a client a single laser lamp, LaserSOS can provide several types with a variety of technical and commercial options. On frequent occasion, speed of delivery can be the paramount consideration and LaserSOS has developed a knowledge and experience of the necessary logistics to deliver an item anywhere across the globe.

LaserSOS provides its clients with extensive and in-depth technical understanding of key laser technologies, gained by the development of procurement

Frequently, a client will provide photos or samples of products it requires but will only have the laser system name and no part number. Finding solutions quickly can help facilitate business growth along with the maintenance of comprehensive stock levels.

Today, the business is not simply a merchanting operation. Over time, it has created and enhanced its inhouse assembly and test facilities. Its current facilities located several miles outside of Cambridge offers a one stop shop providing components and technical services direct to all laser end-users.

LaserSOS has active operations in the USA, Germany, Poland and India providing technical and commercial support across the globe.

TURNKEY LINE FOR 60,000 AXLES

FFG receives major project from India MACHINING &

MAG IAS GmbH (MAG), a member of the Fair Friend Group (FFG), has received a major order to supply a turnkey production line for railway axles from Jupiter Tatravagonka Railwheel Factory Pvt. Ltd. (JTRWF) in India. The highly automated line is designed for the annual production of 60,000 axles and will be installed at JTRWF’s new plant in Khurda, Odisha.

The turnkey solution values in the double-digit million-euros, includes a complete machining and inspection line based on state-ofthe-art manufacturing technology.

The core of the system consists of high-precision VDF Boehringer VDF 450 4T horizontal turning centers and comprehensive automation solutions, including marking and measuring stations, visual final inspection devices, and a central plant control system with endto-end system monitoring and component tracking.

“FFG is proud to be part of this pioneering infrastructure project,” explains Dr. Sebastian Schöning, CEO of Fair Friend Group. “Our technological expertise and turnkey solutions make us the

ideal partner for JTRWF’s local and international goals – both in terms of product quality and sustainability.”

The entire line is designed for high flexibility and energy efficiency. Four different axle types can be manufactured with minimal changeover effort. MAG relies on a digital plant twin and comprehensive 3D simulations for planning, commissioning, and optimization. Pre-calculated energy consumption in various operating scenarios enables resourceefficient manufacturing.

FAIR FRIEND GROUP

MAG IAS GmbH (MAG), a Fair Friend Group (FFG) company, has received a major order from Jupiter Tatravagonka Railwheel Factory Pvt. Ltd. (JTRWF) in India for the turnkey delivery of a production line for railway axles.

The innovative design of the VDF T series guarantees high productivity at low costs per part and impresses with its reliability, availability, easy maintenance, excellent serviceability, and flexibility.

The

The implementation will take place in close cooperation with the Indian subsidiary MAG IAS India Industrial Automation Systems Pvt. Ltd. “With the newly established site in Khurda, we are ensuring that JTRWF receives comprehensive technical support of the highest standard,” emphasizes Shashank M.P., Managing Director of MAG IAS India Industrial Automation Systems Pvt. Ltd. “Our team will support our own brand machines as well as provide service for third-party components.”

With this project, MAG once again underscores its role as a leading provider of complex manufacturing systems for the railway industry. The collaboration with JTRWF demonstrates how end-to-end automation, digital planning, and global service expertise can lead to sustainable solutions in international rail vehicle manufacturing. Approximately 50 percent of production capacity is earmarked for export – a clear signal of the project’s international focus and the site’s competitiveness.

Production start in Khurda is planned for the third quarter of 2026. Until then, MAG will support all steps – from final system integration to the qualification of the on-site operating and maintenance teams.

As a global provider of innovative turnkey solutions, FFG – in particular MAG IAS GmbH – supplies high-quality machine tools and machining centers for the production of electric & combustion engines, crankcases, axles, and wheels for a range of industries. The image(s) distributed with this press release are for Editorial use only and are subject to copyright. The image(s) may only be used to accompany the press release mentioned here, no other use is permitted.

orizontal VDF Boehringer VDF T turning centers enable the economical finishing of railway axles with maximum precision in a single set-up.

MACHINING & MACHINERY

PROTEQ VISO UNVEILED

VISION ENGINEERING LIMITED

A desktop digital stereo microscope set to redefine inspection and design workflows

Vision Engineering, global leader in ergonomic microscopy, digital stereo imaging and metrology solutions, announces the launch of ProteQ VISO, a digital stereo microscope with a fully integrated ‘autostereo’ display, enabling true flat screen 3D image viewing without traditional eyepieces

Engineered for advanced inspection labs and design, new product development, and prototyping functions, ProteQ VISO offers a leap forward in user comfort, collaborative efficiency and digital versatility, compared with 2D systems — ideal for precision workflows including electronics, prototyping, and medical device development.

Autostereo display

ProteQ VISO’s autostereo is an IPS LCD Display technology that does not require additional glasses or any other tools to provide vivid 3D images. Viewers enjoy the immersive experience of 3D images with less visual fatigue. Twin cameras located in the monitor and track the position of the user’s head and direct separate images to each eye, ensuring the user receives perfectly clear 3D images, whilst enabling freedom of head movement.

Designed for Ergonomics, Built for Efficiency

ProteQ VISO’s upright viewing position, adjustable screen, and eye-point comfort redefine ergonomic microscopy — minimising fatigue and maximising productivity over extended sessions. Combined with live

magnification indication and seamless 10:1 optical zoom, users can work with precision and ease.

The microscope’s stereo image capabilities enhance depth perception, allowing intuitive 3D interaction during inspection and prototyping. When collaboration is key, users can switch to mono

viewing, enabling real-time discussion and shared analysis — whether in person or remotely.

Empowering Digital Collaboration & Connectivity

ProteQ VISO introduces a suite of digital features for modern technical teams:

display for both safety and clean cabinet setups. With lockable detents??, quick-change lighting components, optional 360 degree viewer, and sub-stage illumination, ProteQ VISO supports precision with

A Leap Forward in Microscopy

true stereo clarity on-screen.”

ProteQ VISO is available to order now direct from Vision Engineering direct, or via its global distribution network. Prices start from £12,000.

For detailed specifications, pricing, or to place your order, please contact Vision Engineering as follows:

E: enquiries@visioneng.co.uk

T: +44 (0) 1483 248300

[ Designed for your profit ]

The new benchmark in universal turning

All-purpose turning machine for precise and high-performance machining

With the new UNIVERSALTURN 50, EMCO sets the next milestone in complete machining of bars and chuck parts. Developed for maximum precision, dynamics and process reliability, the compact high-performance turning centre offers everything that modern manufacturing centres require: powerful drive systems, an integrated Y-axis for extended milling and flexible automation concepts. Whether complex turned and milled parts for mechanical engineering, the automotive industry, medical technology or defence – the UNIVERSALTURN 50 impresses with its outstanding rigidity, intuitive operation and scalable equipment.

HIGHLIGHTS

High-precision turning centre for efficient complete machining of bars up to 51 mm bore

Integrated Y-axis for extended milling and maximum machining versatility

Highly dynamic drive systems for fast machining cycles and maximum accuracy

Compact counter spindle for precise rear-side machining without additional re-clamping

Powerful tool turret with up to 12 driven tool positions

Scalable automation solutions – from integrated swivel loaders to gantry systems

Stable cast machine bed for maximum rigidity, damping and process reliability

• Absolute measuring system for maximum repeat accuracy without reference point homing

• Intuitive operation with SINUMERIK ONE – optionally available with FANUC 0i plus control from 2026

• Perfectly coordinated machine concept for applications in mechanical engineering, automotive, medical technology, defence and more

• Made in Austria

Automation starts with precision. We deliver the measurement technology.

Everything is possible. With VEGA

Industry 4.0 sets high standards for the future of sustainable production. Our level and pressure instrumentation is designed to meet these demands, combining the essential features that enhance quality, efficiency, and flexibility in your processes –every single day.

BUILT TO DELIVER

Global industrial imaging leader, HIKMICRO, is pioneering an allencompassing range of reliable and durable infrared thermal cameras, proven to perform on a consistent basis in even mission critical industries and applications.

Their technologically advanced range of firefighting thermal imagers is the most recent to benefit and such is its unwavering precision and consistency it delivers far beyond the fire ground – safely identifying overheating electrical components, mechanical failures and insulation leaks to prevent industrial downtime and accidents, as well as patrolling dark and deep areas with ease and detecting intrusions and concealed threats not visible to the naked eye in security and maritime settings.

The new, uncompromising and highly affordable FP21 pocketsized thermal imager is the latest essential tool for such firefighting operations. Designed for rapid deployment, its compact form factor and bright 3.2” LCD screen ensure instant intelligence is always on hand, providing critical information within seconds. Advanced SuperIR technology cuts through obscurants like smoke, dust, and darkness to reveal hidden threat hotspots and details that would otherwise be missed - providing stunning clarity in the most challenging environments.

Housed in impact-resistant PPSU polymer and boasting an IP67 rating, the FP21 is completely dustproof and waterproof. It withstands extreme radiant heat exposure of up

to 260°C (500°F), ensuring operation where other devices would fail, while scene-adaptive functionality in the form of Automatic Gain Control (AGC) and Optimized Detail Enhancement (ODE), optimizes imagery across diverse scenes without having to adjust equipment.

The FP21 supplements the work of the more advanced (but still pocket-sized and extra rugged for firegrounds and beyond) FP31, which has a visual rather than thermal lens and higher resolution, field of view, object temperature range and storage capacity. It’s also equipped with two laser modules, in the form of a visible laser pointer for intuitive target marking, plus a laser distance meter to measure distance to objects on-screen. This means the operator can point to a specific pipe or heat source, measure the distance and relay that information clearly during inspection missions.

These latest portability innovations from HIKMICRO are backed up by

high performance and established handheld thermal camera options, with eight colour palettes and for observing in total darkness and smoke. The compact and cost effective FB21 features a highly sensitive (NETD < 40 mK) Vox detector and optimized image enhancement algorithms, with a class-leading 3.2” colour LCD screen and is IP65 rated for protection against water and dust.

Meanwhile, the FT31 is HIKMICRO’s primary handheld tool for ultrahigh-risk operations. It boasts a more sensitive NETD < 35 mK VOx detector, along with ODE (Object Details Enhancement) functionality; is IP67 rated for even better protection levels and its 60 Hz fast image frequency delivers smooth video while panning across scenes or viewing moving targets.

“In the heart of an inferno, where pressure is crushing, heat is intense, and visibility is zero, a thermal imager must do more than just work - it must endure. Our firefighting range was engineered for this reality and embodies our commitment to creating tools that professionals can bet their lives on,” said Shadow Zhang, HIKMICRO Overseas Brand Manager at HIKMICRO.

“We didn’t just want to create another thermal imager with the FP21 we wanted to build a symbol of reliability. ‘Born for Fire. Built for More’ isn’t just a tagline, it’s our promise that this dynamic new model, along with the established FP31, FB21 and FT31 will always deliver clarity and performance when and where it matters most.”

INNOVATIVE INTRALOGISTICS

A Look at the Telelift Unicar and Multicar Systems

In the complex world of internal logistics, or intralogistics, a persistent challenge is the efficient movement of goods both across a facility and between its different levels or floors. Traditionally, this would require separate horizontal conveyors and vertical lifters, creating bottlenecks and inefficiencies at transfer points. However, innovative equipment is now available that solves this problem by seamlessly integrating horizontal and vertical transport into a single, fluid system.

Leading this charge is Telelift Logistic GmbH, a company whose innovative products are represented in the UK by Quirepace. Telelift’s monorail track systems provide unique solutions that are not directly available from any other type of conveyor system. These systems, known as Unicar and Multicar, are designed as networked monorail tracks that feature autonomous trolleys, or cars, capable of moving anywhere on the network to their designated destination.

The Core Innovation: Seamless Multi-Directional Travel

The defining feature of the Unicar and Multicar systems is their ability to transport payloads both horizontally and vertically without needing to transfer the load to a separate lifting mechanism. This capability delivers an exceptionally flexible and innovative intralogistics solution. The track

itself can be installed horizontally, vertically, or at any gradient, allowing it to navigate complex building layouts with ease.

This is achieved through a clever dual-drive system. On horizontal sections, the trolleys are frictiondriven, a method that makes them extremely safe during operation. When the track begins a climb, the trolleys automatically switch to a rack and pinion drive system to ascend or descend. Throughout this entire journey, a crucial feature ensures the payload is kept perfectly horizontal, regardless of whether the trolley is moving horizontally or vertically. This stability is achieved through either a gravity-based pendulum system or a dynamic powered solution.

Furthermore, these systems maximise the use of a building’s entire space. The track can be

routed at high levels, running through service areas and across open working spaces, well away from busy production floors and other logistics systems. It only descends to load or unload areas in the immediate vicinity of the process it serves, minimising interference with other operations.

Two Systems for Diverse Applications

Telelift offers two distinct systems to cater to different market needs, both running on the same control software.

• Unicar: This is the longestablished system, having been developed over the last 30+ years. The Unicar system is primarily designed for lighter applications, with a payload capacity of up to

15kg. Its traditional markets are in sectors like Healthcare and Libraries.

• Multicar: As a more recent addition, the Multicar system is a heavier-duty configuration of the same core technology. It boasts a significantly higher payload capacity of up to 45kg, making it highly suitable for industrial markets and processes. Applications for Multicar are extensive, including parts delivery to production lines, collecting output from injection moulders and small-pressings, and even functioning as part of the production line itself. In the automotive industry, for example, Multicar is used to deliver bumper assemblies and door panels directly to the production line.

Advanced Control, Integration, and Customisation

Both Unicar and Multicar are designed for sophisticated, automated environments. The tracks carry both power and data via a busbar system, enabling constant communication and control. Transactions can be initiated through user-friendly HMI touchscreen terminals or fully integrated with existing SCADA Email: sales@quirepace.co.uk | Website:

Recognising that no two facilities are the same, the systems are designed to be completely modular and scalable.

and WMS systems for completely automated control. Interfacing with other automated equipment, such as loading and unloading stations, is easily accomplished through local PLC interfaces. The trolleys themselves can be equipped with power and digital I/O to support sophisticated, custom load handling systems.

The standard touchscreen terminal provides operators with complete information about station activity, showing trolleys that are approaching, currently in the station, and those that are departing. The system also has facilities to record the contents of the payload and can offer secure transport when required.

Recognising that no two facilities are the same, the systems are designed to be completely modular and scalable. An installation can be extended at any time by simply adding new switches and track sections. Furthermore, the system’s performance and throughput can be scaled up by adding more cars and trolleys to the network, ensuring that any anticipated growth can be accommodated. For specialised needs, Telelift provides highly customised load handling devices, offering both a wide range of standard components, like powered roll-on roll-off conveyors, and the ability to construct bespoke solutions for specific applications.

These well-established and flexible systems from Telelift are available in the UK through Quirepace Ltd. To find out more about these innovative intralogistics solutions, you can contact Quirepace today.

ENHANCED EFFICIENCY

SEEPEX and Severn Trent Boost Sewage Plant Reliability

Minworth is the largest sewage plant within Severn Trent’s region, and the fifth largest in Europe. The plant operates 24-7, serving a population of around 2.5 million people in the Birmingham and Black Country areas. The plant covers an area equivalent to 300 football pitches.

Maintain-in-Place Technology and Digital solutions

After seeing SEEPEX’s success at Severn Trent’s Stoke Bardolph and Finham THP plants, the Minworth site decided to explore SEEPEX’s Maintain-in-Place (MIP) capabilities and digital solutions that included pump monitoring.

SEEPEX provided an open hopper progressive cavity pump with MIP technology to replace original progressive cavity pumps without altering the physical footprint or the installed power. SEEPEX MIP technology includes Rotor Joint Access (RJA) and Drive Joint Access (DJA).

RJA enables the pump’s compression zone to be moved over the stator, allowing access to the rotor universal joint and giving the ability to remove debris without extensive maintenance work, for example, removing pipework and the pump’s stator. With DJA, the pump baseplate is split into three sections (rotor/ stator, pump hopper and drive end) enabling maintenance tasks such as replacing a worn auger or a mechanical seal to be completed safely without needing to dismantle the whole pump.

SEEPEX Digital Solutions provide a comprehensive platform for pump

SEEPEX PC pumps with maintain-in-place Drive Joint Access technology. for tracking pump performance and scheduling maintenance tasks in a preventative capacity, avoiding costly reactive maintenance and maximising process throughput and biogas production.

performance monitoring, detecting potential issues with early warning notifications, and scheduling maintenance tasks. With the ability to track and analyse data on pump operation, tasks such as topping up mechanical seal quench pots are transformed from regular, timeconsuming inspections into quick, planned interventions. Additionally, the monthly report provides a highlevel overview of pump performance, including a simple RAG status to quickly identify any areas requiring further investigation.

Improved Pump Performance and Streamlined Maintenance

Over the course of over a year, the SEEPEX pump has performed reliably and consistently, maintaining optimal performance levels as confirmed by advanced analytics. Thanks to SEEPEX innovative MIP technology, maintenance staff can easily access and dismantle the pump, streamlining maintenance and reducing downtime.

Integrated SEEPEX Digital Solutions provide a comprehensive platform

Benefits

• One year of uninterrupted pump operation for improved process resilience and peace of mind

• Quicker maintenance with maintain-in-place technology, reducing downtime and costs

• Verification of pump performance through SEEPEX advanced analytics

• Improved process resilience through continuous monitoring and maintenance planning

• Peace of mind from knowing pump is operating at optimal levels

Partner with SEEPEX to enhance the efficiency of your pumps and simplify their maintenance. Contact SEEPEX today to explore our innovative progressive cavity pump solutions for the water and wastewater industry, designed to meet your unique pumping challenges.

Our wobble plate pumps have been developed to transport viscous and solidcontaining fluids gently and with low pulsation - without causing shear forces and crushing.

With a flow rate of up to 30,000 l/h and a differential pressure of up to 15 bar, the pumps can handle liquids with a viscosity of up to 1,000,000 mPas.

With FDA conformity & ATEX certification for the highest operational safety standards, the pumps can be equipped with optional temperature control or cooling for precise process control depending on client requirements.

Offering simple cleaning and sterilisation (CIP & SIP), the pump has quick maintenance and servicing without disassembly to minimise downtime resulting in maximum system availability for uninterrupted production.

“Our cleaning time has been significantly reduced by using the wobble plate pumps.

This means we can change between different colour shades of dispersion paints more quickly and, above all, we no longer have any contamination from the previously pumped paint”

Feedback from a plant technician at a paint & coatings company

www.lutzpump.co.uk

Our cleaning time has been significantly reduced by using the wobble plate pumps.

At Cat Pumps we can provide

experience of providing Cat Pumps pump

Electric Motors

There are number of options available.

Drive Systems

Our pumps can be connected to a motor in a variety of ways.

Base or Frame Configuration

We can mount the pump package simply on a base plate or on a frame designed specifically to meet your installation needs and space envelope.

Motor Controls

To control the pump package, we can supply DOL or VSD controls configured to meet your exacting requirements.

Pump Package Accessories

To compliment the Cat Pumps pump package, we can supply a multitude of pump accessories.

READY FOR THE CHALLENGE

How electric lift trucks power through tough conditions

In industries where the work doesn’t stop for long, materials handling equipment needs to be more than just efficient. Equipment needs to be durable, dependable, and ready for the challenge. And increasingly, it needs to work both inside and outside, and with zero exhaust emissions.

Selecting zero emission electric lift trucks, like Hyster® A Series forklifts, enables operations with industrial strength materials handling needs to support sustainability. All without compromising on performance in harsh weather, difficult terrain, and demanding shift patterns.

The robust and customisable Hyster® J2.2-3.5A electric counterbalance forklift range is designed for energy efficiency, with a choice of batteries alongside the dependability needed in intensive and industrial operations. The new electric Hyster A Series forklifts offer high performance and low impact for lifts up to 3.5 tonnes. Building on the proven Hyster ICE A Series and long expertise in developing trusted electric forklifts, the new models enable operations to utilise clean power options while also selecting particular features for unique application needs.

Here’s how Hyster J2.2-3.5A electric lift trucks help bring clean power and productivity-driving features to match specific tough handling demands.

Wood Handling, Timber Yards,

and Building Materials

Depots

What’s the challenge? These sites often operate both indoors and outdoors year-round in the yard. Forklifts can be exposed to severe weather, dirt, dust, and uneven

Selecting zero emission

electric lift trucks, like Hyster® A Series forklifts, enables operations with industrial strength materials handling needs to support sustainability.

terrain. Trucks must handle loads like packs of wood, large boards, pallets of bricks, and cement bags, and do so with great efficiency.

The solution: The Hyster A Series electric forklifts feature a robust chassis, sealed electrical components, and an IP67-rating for protection against dust and water. This helps it withstand the rigours of outdoor use, reducing downtime and maintenance costs. At the same time, the lift trucks are designed

for high performance, emissionfree operation indoors when needed. Tailoring the truck with weatherproof cabin options also aid operator comfort, even in wet and dirty conditions.

Metal Finished Goods, Recycling, and Scrap Handling

What’s the challenge? Facilities handling metals are often arduous environments. There can be sharp debris, fluctuating temperatures, and frequent stop-start operations. Energy efficiency and durability are critical.

The solution: With a choice of battery options, the Hyster A Series electric lift trucks allow tough metal operations to select the right power to meet their demands. For example, the lithium-ion battery option provides fast, opportunity charging, which can help maximise uptimeideal for operations that can’t afford delays. Drive motor options also enable the truck to be customised to manage charging needs, energy

consumption, and performance. Meanwhile, the forklift’s rugged build can handle the physical demands of intensive metal handling conditions.

Building Materials Manufacturing

What’s the challenge? Facilities producing building materials like concrete products, insulation, or roofing materials often operate in dusty, high-temperature environments. Heavy loads, continuous shifts, and outdoor operation are the day-to-day. Forklifts must be energy-efficient and may need to operate effectively around production lines inside, as well as outside in the storage yard.

The solution: The Hyster A Series electric lift trucks combine efficient energy usage, with low noise levels, and charging options. With lift capacity specifications from 2.2 to 3 tonnes, this makes it a good fit for high-throughput, mixeduse environments. For lift trucks working indoors, customisation with optional Operator Assist Systems add a layer of support, helping operators to reduce the possibility of collisions and improving awareness in busy, fast-paced settings.

General industrial manufacturing and storage

What’s the challenge? In manufacturing environments, whether assembling automotive

components or creating industrial products, precision, visibility, and operator comfort are a priority. While lift trucks typically operator indoors, tasks can still be demanding. Operators often must work in tight spaces, handling valuable parts where accuracy matters.

The solution: Hyster A Series electric forklifts are designed with the ability to fine tune the trucks with the operator in mind. Ergonomic seat and control options help deliver the required comfort levels across long shifts, helping reduce fatigue and keeping operators productive. Clear all-round visibility and a wide mast view helps operators work efficiently while avoiding damage.

A Zero Turn Radius also meets the need to manoeuvre confidently in aisles, providing a strong-fit for highvalue manufacturing operations.

Clean Power That Works as Hard as You Do

Hyster A Series electric lift trucks aren’t just about clean power. They are a tough solution that meets the real demands of industrial materials handling operations. With battery electric power, they’re tough enough for the yard, flexible enough for the production line, and comfortable enough for your operators.

Explore the Hyster A Series or speak to a local Hyster dealer to arrange a demo.

STRONG LEGACY, NEW CHAPTER

PRODUCTS

Precision Products embarks on new chapter with modernisation and global growth plans TOOLS,

For more than 25 years, Precision Products (Portsmouth) Ltd. has been a trusted name in the design and manufacture of airshafts, safety chucks and roll-handling equipment. The business has steadily expanded to serve industries including packaging, printing, labelling and film converting.

With the founders preparing for retirement, the company is entering a new chapter. A refreshed leadership structure is in place, with Managing Director Riccardo Weber leading this next stage of development. The focus is on maintaining the qualities that have earned Precision Products its reputation, while modernising systems and pursuing new opportunities.

Building on firm foundations

Precision Products has long been recognised for its technical expertise and reliability. Customers value the company for its quality components and responsive service.

“We want our customers to hardly notice the transition,” Mr. Weber says. “Service levels and order fulfilment have to remain seamless, while we gradually put new structures in place.”

This continuity means ensuring long-standing customers retain confidence in the company, while also transferring the knowledge built up by the outgoing founders.

Investing in systems and processes

Precision Products is prioritising the

modernisation of its operations. The implementation of an ERP system will therefore play a key role. While the current systems work, there are efficiencies to be gained from digitalising.

“With a wrap-around ERP system, we’ll be able to see with a single mouse click where a customer job is and how our production capacity looks six to eight weeks ahead,” explains Mr. Weber.

Exploring new opportunities

Expansion is firmly on the agenda. Precision Products plans to grow not only in the UK, but also abroad, with particular focus on mainland Europe.

We see Precision Products becoming an international leader in airshaft and accessory technology.

By automating routine tasks, staff gain more time for value-adding activities such as problem-solving, customer service and product innovation.

“Medium-term we would like to found companies in Germany and Italy,” Mr. Weber notes.

Closer to home, the company is exploring adjacent product ranges and the potential for “smart” components, working alongside universities and innovative customers.

Looking ahead

The company’s ambitions are clear: strengthen its role as a leading British manufacturer, expand internationally, and continue to innovate.

“We see Precision Products becoming an international leader in airshaft and accessory technology,” Mr. Weber says.

Uncertainties in global markets remain a challenge, but the company is confident that its strong culture, heathy financial footing and customer loyalty will allow it to weather whatever lies ahead.

MACHINING SMARTER

VERICUT

Vericut Force brings 20% tool cost savings per part to leading turbine part manufacturer

ELE Advanced Technologies, a leading UK manufacturer of turbine parts for the aerospace and power generation sectors, is tapping into the benefits of Vericut Force software to reduce its cost of consumables (cutting tools) by an impressive 20% per component. This is in addition to cycle time reductions of 11%. Together, these savings mean ELE Advanced Technologies is on track to achieve a return on investment (ROI) of less than 12 months, keeping ELE competitive with key customers by mitigating the current economic environment where manufacturing inflation & cost pressures remain high.

With its state-of-the-art, 180-employee headquarters and manufacturing facility in Nelson, Lancashire, ELE Advanced Technologies has grown considerably from its origins in 1955 supplying parts to local industry. Today, the tier-one supplier’s global customer base includes blue-chip multinationals such as Rolls-Royce, Safran, GE Aerospace and Siemens.

Privately owned since a management buyout in 2000, business is currently strong at ELE Advanced Technologies, where adjoining land allocated to support further growth could soon come into play. The current site in Nelson has been home for the past three years, initially providing an extra 40% of shop-floor space. However, heavy investment quickly saw the space filled.

Multinational facilities

While the UK facility produces hot gas path products such as turbine blades, nozzle guide vanes and seal segments, the circa £25 million

turnover company has an additional 40-employee facility in Slovakia that is responsible for parts like turbine housings. Components manufactured by ELE Advanced Technologies extend in size 25 to 1,000 mm long, spanning all turbine needs for the aerospace and power generation sectors and providing notable market differentiation.

“We have many niche processes aligned to turbine part manufacture, such as STEM drilling [nitric acid erosion], capillary drilling and fasthole EDM drilling,” explains Technical Director David Dudley. “There’s also creep-feed grinding, twin-wheel grinding and VIPER grinding on our 50,000 ft² shop floor, alongside several EDM machines and four-axis horizontal machining centres. We work a three-shift, 24-5 system on weekdays, plus a weekend shift.”

ELE Advanced Technologies is a long-standing user of Autodesk PowerMILL 3D CAM software and Vericut verification software, the

latter helping to avoid collisions and protect both expensive machines and components.

“Our team of manufacturing engineers added the Vericut Force module in summer 2025 as we were looking to reduce the cost of our consumables,” says David Dudley. “We’re seeing year-on-year cost rises passed on by our suppliers, while we also experience pressure to provide customers with cost reductions. We knew Vericut Force could offset some of these cost challenges through cycle time reductions and, more significantly, by extending tool life.”

Exotic alloys

For its rough milling processes, ELE Advanced Technologies relies heavily on special solid-carbide cutters designed to machine exotic metals like nickel-based superalloys and titanium. These engineering materials feature properties that help withstand the extreme operating

temperatures of a gas turbine engine. However, the same characteristics make them extremely challenging to machine.

“We invited Vericut to deliver a Force presentation at our premises,” says David Dudley. “However, it sounded too good to be true, so we requested a trial of Force on a key component –a part designed for one of the largest IGT engines in the world.”

The component is machined from exotic alloy on a Kitamura Mycenter HX550iG four-axis horizontal machining centre. It features a long cycle time and carries high consumable cost, with several cutters typically requiring replacement before part completion.

After just two days of training, indicating the software’s ease of use and shallow learning curve, ELE Advanced Technologies applied Vericut Force to its component.

Baki Huna, Senior Manufacturing Engineer at ELE Advanced Technologies, takes up the story: “The great thing about Vericut Force is that you have a choice. You can reduce cycle time OR increase tool life, OR find an agreeable balance. For this component, reducing the cost of consumables was paramount, so we were delighted to find that Vericut Force delivered up to 20% saving in tooling costs on

The great thing about Vericut Force is that you have a choice. You can reduce cycle time OR increase tool life, OR find an agreeable balance.

some products. As the cutters to machine these exotic materials are expensive, it’s a significant reduction, particularly when multiplied over potentially thousands of components every year. Vericut Force also provided a cycle time saving of 11.2%.”

Force of nature

Most CAM systems do not adjust for changing cutting conditions. In particular, they fail to compensate for chip thinning. Chip thickness is the most important parameter when machining, not feeds and speeds, as many assume. Vericut Force automatically adjusts chip thickness for each tool operation using Vericutcalibrated materials and cut-by-cut tool engagement analysis. Force keeps the chip thickness as constant as possible by adjusting feed rates, block by block of NC code, even adding blocks if necessary to deliver ideal cutting. The result? Shorter cycle times and/or longer tool life.

Importantly, all of this is achievable without any compromise in quality, a vital factor for ELE Advanced Technologies and its customers. The company prides itself on the consistent delivery of high-quality products, carrying both AS 9100 and ISO 9001 quality management certifications. ELE is also NADCAP-approved for NCM (NonConventional Machining) and NDT (Non-Destructive Testing).

Sustainable way forward

Further advantages of applying Vericut Force to the component at ELE Advanced Technologies include better sustainability through longer lasting tools. The company is committed to driving sustainability and working towards net-zero targets, both in its day-today operations and the products it delivers. Furthermore, Vericut Force provides a better overall process as it is now unnecessary to stop the program for tool checks, while the toolholders no longer sustain damage due to worn cutters.

“We estimate ROI for Vericut Force at less than 12 months,” states David Dudley. “Our team of manufacturing engineers is now applying Force to several other milled components that currently demonstrate long cycle times and/or high consumable use.”

Potentially, all milled components at ELE could ultimately benefit, including graphite electrodes required by die-sink EDM processes.

“We currently have three machines on site for this purpose,” he says. “Vericut Force will help reduce cycle times and free-up capacity on these busy machines, subsequently avoiding the need to invest in another. We’re currently doing everything we can to meet rising market demand for additional capacity, but spending our way out of it with new machines or more floor space is expensive. Force provides a far more cost-effective solution. It also demonstrates to customers that we’re proactive and innovative about alleviating cost pressures from suppliers while avoiding the need to increase prices.”

MACHINING & MACHINERY

SPECIALISTS IN TOOLS & GAUGES

WISEMAN THREADING TOOLS LTD Specialists in Tools & Gauges for Screw Threads

We have been supplying threading tools and gauges since 1987.

Together with supplying plain plug and ring gauges this is all that we do, we therefore consider ourselves to be specialists in this field.

We supply worldwide.

We hold extensive ready stocks that include all of the standard stuff that others offer, but also includes taps, dies, die nuts, die head chasers, thread rolls and gauging for threads not normally available 'off the shelf '.

Our real time stocks can be checked and purchased online at www. threadtools.com Just enter the thread details into the search box on the home page.

You will be directed to the item, if stocked, or to our specials, (custom manufacture), sales team. who will quote to supply at competitive rates, in good time.

As an account holder you can also order online from our listed in stock items, at your normal terms. We realise that you need the right item at the right price and quality, and in a reasonable time frame.

We are geared to provide that.

We can ship stocked items same day.

Our experienced sales staff can assist and advise you on any technical issues.

We welcome enquiries from resellers and can offer terms to suit.

WISEMAN THREADING TOOLS LTD

11 Padgets Lane, South Moons Moat, Redditch B98 0RA UK

+44(0)1527 520 580 sales@threadtools.com www.threadtools.com

WISEMAN THREADING TOOLS LTD

Threading Tool Specialists

Threading Tool Specialists

HSS DIES & DIE NUTS

Large

and many Special Threads. Check our stocks

Large shelf stocks for all Standard and many Special Threads. Check our stocks online. THREAD

THREAD GAUGES all types. Large stocks for standard and SPECIAL threads. Any non stocked can be quoted for custom manufacture.

CUSTOM

TOOLS,

FORKLIFTS THAT FIT

YALE

6 Questions warehouses should ask when selecting electric forklifts

Fraser Brash, Regional Product Manager for Yale Lift Truck Technologies

When looking for new electric forklifts in a warehouse or logistics operation, making sure the basic capabilities like maximum capacity and reach are covered goes without saying. However, there are many other factors that can significantly impact the best equipment match and should be part of the decision.

In this article, we discuss some of the key questions to consider to select the right forklifts for particular warehouse requirements.

1. How will the forklift impact overall efficiency?

Operational efficiency is paramount, so it is important to look for electric forklifts which can aid streamlined warehouse processes and improve productivity.

For example, busy multishift warehouses may require intensive usage alongside a degree of flexibility. Here, a lithium-ion battery powered forklift can offer the convenience of opportunity charging if required. This helps maintain uptime across two or three shifts, while also eliminating the need for extra batteries as well as the battery exchange processes between shifts. Additionally, lithiumion batteries can often charge faster than traditional lead-acid batteries, contributing to quick turnaround times and maximised uptime.

Be sure to evaluate the types of batteries available. It is also important to get the facts on both battery and lift truck lifespan and long-term associated costs alongside potential performance benefits.

to support high performance and energy efficiency for your particular warehouse’s duty cycle.

Contemplate the strategic advantages and futureproofing aspects of the investment in electric forklifts.

2. Is the forklift flexible for specific operational needs?

Every warehouse is different, so determining whether electric forklifts can adapt to specific operational requirements is key. From the outset, assess which features and options are available to customise the forklift. Depending on the application, operator assistance systems or stability technologies may be advantageous.

Customisations may also start right at the heart of the machine. For instance, explore if there are different motor types available

It is also helpful to take into account whether the forklift can be used in various environments and industries. Gauge a forklift’s ability to handle diverse tasks. For instance, can it provide reliability both indoors and outdoors? Thereby undertaking a broader range of handling tasks effectively.

3. How important is operator comfort?

Operator comfort is a core element of maintaining high productivity levels, so electric forklifts designed to deliver on ergonomics are essential in the warehouse.

For instance, seek features like spacious cabins, user-friendly touch screens, customisable seat options, or a choice of controls. If operators are getting on and off the forklift frequently during the shift, look at lift trucks with easy entry and exit. For extended comfort, also

bear vibration levels in mind. These can add to fatigue and discomfort, especially if forklifts are used frequently over rough surfaces.

Due regard for these elements supports operators to work efficiently and comfortably throughout their shifts.

4. How much space is there to manoeuvre?

Space constraints in warehouses are common and can hinder productivity. If space is at a premium, investigate electric forklifts that offer agile operation, even when turning in smaller spaces. Weigh up factors such as visibility through the mast, the forklift’s turning radius, and overall controllability and responsiveness for navigating tight spaces.

Additional features to support safety initiatives, such as systems to support operator awareness or correct operator behaviour, may also prove important points for certain operations with busy or congested aisles, or where operators may be less experienced.

5. What is the Total Cost of Ownership (TCO) over the forklift’s lifespan?

Contemplate the strategic advantages and future-proofing aspects of the investment in electric forklifts. This goes beyond initial acquisition costs. Warehouses should analyse additional factors, including

maintenance costs and energy efficiency to understand the Total Cost of Ownership.

When specifying forklifts, it can be beneficial to have financial matters in mind from the start. For example, consider the complexity of the forklift and its overall maintenance needs, which may both impact long-term savings. Ask how easy it is to replace the battery in future,

to maximise the longevity of the equipment.

Beyond the truck itself, establish if the forklift itself could even affect labour efficiency and potentially reduce staffing costs.

6. What support and after-sales services are available?

Reliability and durability are critical for maintaining uninterrupted operations. However, every forklift fleet will require backup at some point. Evaluate the availability of parts, financing options, training, and comprehensive after-sales support.

Consider if these services are available at a local level, from manufacturers, dealers, and suppliers with local market and industry expertise. This support can help electric forklifts to remain operational and efficient throughout their lifespan.

By asking these six questions, businesses can make a more informed decision on which electric forklifts will enable warehouses to perform at their peak. Electric forklifts can offer numerous benefits, from improved efficiency and flexibility to environmental advantages and operator comfort. However, operations must choose wisely so that fleet investments deliver for specific intralogistics requirements, while also meeting the needs of lift truck operators.

EFFICIENCY & PRECISION

WILKINSON STAR

Max Photonics THEO Handheld Laser Welding Machine - 1200W power

Explore the efficiency and precision of Theo Fibre Laser Technology from Max Photonics; an absolute game-changer in the welding industry. Experience fast welding speeds that are up to 4 times faster than TIG, alongside minimal heat affected zones and material distortion, ensuring high precision and neat welding seams every time. It’s not just about speed, it’s about efficiency too - with low consumable usage and efficient energy usage, saving you time and money.

Discover the great leap in productivity with high repeatability and reduced post-weld cleaning times. This technology offers easy-to-use features with minimal training required. Benefit from the versatility of being able to weld various materials, including dissimilar ones, enhancing your production efficiency even further.

Theo laser systems are not just about excellent performance, you also benefit from reduced application costs and improved production efficiency, making your operations smoother and more costeffective.

Whether you are in the nuclear, aerospace, pharmaceutical or catering industry, Theo is your go-to solution for sheet metal fabrication. This technology is not just an addition, but a great supplement to conventional welding methods in most fabrication workshops.

Showcasing commitment to progress, Max Photonics continually invests in R&D to drive technological advancements and product

innovation. With six layers of safety protection and a simple operating system, Theo offers easy installation and operation at your fingertips.

Additionally, the bespoke wire feed unit, external 7” touch screen interface with dual-channel safety interlock, and the inclusion of a 5.6m torch, just amplify your welding experience. We proudly offer product demonstrations so you can witness first-hand the power, precision and the multitude of benefits you get with a Theo laser welding system.

Experience peace of mind with a product that fully complies with CE, UKCA, Intertek, and RoHS regulations. This not only means that our product meets all safety and environmental standards but also ensures its superior quality. To

give you that extra assurance, we also offer a 2-year warranty. This top-tier compliance and warranty protection make our product a riskfree investment for you. Experience uncompromised safety, quality and reliability today!

Package Includes:-

Engineered for comfort, style and safety. The Revive’s design is a modern interpretation of the classic engineering boot.

Engineered greener

Reducing your environmental footprint.

New premises supports continued growth of control panel manufacture

INDUS Engineering Services is proud to offer a wide range of custom control panels, automation systems and special purpose machinery. After working on major control and automation projects for several of the south’s leading brands, the company has recently acquired a new premises with the aim of increasing production capacity of bespoke and sub-contract, control panel manufacture. The new premises will also allow us to support the wider range of engineering

Tel: +44 (0)1707 331111 info@welwyntoolgroup.co.uk www.welwyntoolgroup.com

Specifically designed to feed process air at inlet temperatures of up to 350°C

Quiet operating sound level of 58dB(A)

Capable of delivering air flow of 1,640 l/min at 50Hz with a static pressure of 14.6kPa

activities carried out by the company, such as the design, manufacture, and testing of special purpose machinery. Also, to further our goals to reduce our carbon foot print we will be installing a high efficiency solar PV array in the coming months. For more information on the services that are available please do not hesitate to contact and we will be happy to discuss

SEAMLESS WELDING

WELDABILITY

Unleash the power of weldability with our four leading brands!

In the dynamic realm of welding, precision and reliability are paramount, and Weldability Sif stands out as the welder’s firm choice. Comprising four powerhouse brands – Sif, Newarc, Extractability, and Learn to Weld – Weldability ensures a seamless welding experience at every step.

Sif: 99 Years of Innovation in Welding Excellence

With a remarkable 99-year history, Sif has been a trailblazer in brazing technologies. As one of the UK’s leading wholesalers for welding consumables, gas, and safety equipment, Sif’s commitment to quality ensures welders receive the highest quality tools. Trust Sif as your reliable companion in the welding industry.

Newarc: 50 Years of UK Manufacturing Expertise

With over 50 years of UK manufacturing expertise, Newarc stands as a testament to robust welding machines thriving in harsh environments. Newarc’s 100% duty cycle machines operate continuously at maximum rated output without the need to pause for cooling periods. This innovation ensures efficiency and productivity, making Newarc a preferred choice for those who demand the utmost from their welding equipment. Hand built by an experienced engineer in the UK, these machines are made to excel in extreme environments such as offshore and dessert applications.

Extractability: Cutting-Edge Solutions for Workplace Safety

For employers prioritising safety and environmental impact,

Weldability ensures a seamless welding experience at every step.

Extractability offers cutting-edge solutions in particulate, fume, and dust extraction. In addition to mobile extraction units, Extractability specialises in the planning, design and installation of bespoke projects tailored to any industry. With services like LEV testing, air quality monitoring, and noise assessment, Extractability delivers a comprehensive approach to workplace safety.

Learn to Weld: Shaping the Future of Welders

Dedicated to shaping the next generation of welders, Learn to Weld offers a unique blend of hands-on training and cutting-edge

augmented reality programs within our 10-bay welding training facility.

Experience the power of seamless welding with tools and services crafted by industry leaders who understand the importance of precision, reliability, and safety. Contact our friendly sales team at +44 1462 482200 or email sales@weldability-sif.com to discuss your needs.

For further information, please visit www.weldability-sif.com

FUTURE-READY FLOW TECH

GEMÜ sets a milestone in process technology with new product generation

With its innovative product generation, the valve specialist GEMÜ is launching significant new features on the market that are geared towards the requirements of modern process automation. Under the name LEAP - Lean. Effective. Agile. Platformized. - GEMÜ is presenting a series of advanced products that impress with their modular design and flexibility and are based on modern manufacturing methods. The first available highlights of this new generation include two new valves and an innovative position indicator, which significantly increase efficiency and safety in the process.

GEMÜ P40: Efficient tank bottom valve for sterile applications

The GEMÜ P40 is a new, innovative tank bottom valve for sterile applications. GEMÜ P40 is based on the proven Plug Diaphragm (PD) technology, consisting of a radially sealing PTFE diaphragm, which ensures hermetic separation of actuator and medium. Thanks to its optimized design, the tank Bottom valve reduces the risk of contamination, avoids potential sediment deposits and is easy to clean. The valve body and radially sealing diaphragm are perfectly matched to ensure optimum idle characteristics both when the valve is open and closed. In addition, the dynamic pretensioning of the patented PD developed specifically for tank bottom valves ensures lowmaintenance operation.

GEMÜ S40: Varied globe valve for industrial applications

The new GEMÜ S40 globe valve is characterized by its wide range of variants and long service life. The maintenance effort and assembly time

can be significantly reduced due to the standardized construction standards, a central union nut and the top-mounted air connections. It is designed for use in industrial applications and allows wear parts such as the seal packing, spindle, seat seal and sealing washer to be replaced quickly. The anti-rotation lock in the piston makes it easier to replace the spindle, while the robust design and optimized geometry of the valve ensure a high level of process reliability. In addition, a sight glass above the optical position indicator prevents the ingress of dirt and cleaning fluids. Thanks to downward compatibility, the new actuators can also be retrofitted to existing systems.

GEMÜ 12A0: Electrical position indicator for the highest demands

A central component of the new product range is the GEMÜ 12A0, an intelligent, electrical position indicator for pneumatic process valves of the new product generation. It offers stateof-the-art communication interfaces such as Asi-5 and IO-Link. Thanks to contactless position detection using

Hall sensors, the GEMÜ 12A0 provides a precise and wear-free solution for process automation. Noteworthy is the independent initialization of the module, which enables simple initial operation and maintenance. In addition, the integrated sensor technology enables comprehensive condition monitoring and forms the basis for predictive maintenance. Unplanned system downtimes can be avoided by monitoring parameters such as temperature, humidity and operating pressure.

Conclusion

A leap into the future of valve technology. With the introduction of the new product generation, GEMÜ is taking a major step into the future. The new products not only offer maximum efficiency and reliability, but also a high degree of flexibility and modularity. Whether in the field of process automation, in sterile applications or in industrial production - the new generation of GEMÜ valves provides forward-looking solutions for demanding requirements.

Left and right GEMÜ S40 as globe and angle seat valve, in the middle the tank bottom valve GEMÜ P40. All products are equipped with the electrical position indicator GEMÜ 12A0.

Accept no imposters – the one and only true V-Cone meter

Whilst it’s very common for cone meters to be called a V-Cone, McCrometer, Inc. invented and patented the first successful cone meter, the one and only V-Cone® Flow Meter, in 1985.

Due to the dynamics of liquids and gases flowing through elbows, valves, pumps, and other pipeline structures, every flow-meter methodology has its own design limitations. Unlike Venturi meters, pitot tubes, orifice plates, and other devices, V-Cone meters provide highly accurate and reliable readings with minimal straightpipe length restrictions and virtually no maintenance, in pipe sizes up to 120”.

The advanced V-Cone flow meter requires only 1-3 straight pipe diameters upstream and 0-1 downstream to operate effectively. In comparison to traditional DP instruments, the V-Cone Flow Meter’s design is inherently more accurate

because the flow conditioning function is built into the basic instrument.

The McCrometer V-Cone® flow meter technology accurately measures flow over a wide range of Reynolds numbers, under many conditions and for a variety of fluids (liquid, steam or gas media) with unrivalled performance. Accept no fakes.

For an evaluation of your flow application or to find out about our other flow meter products, contact info@able.co.uk today where are specialists are waiting to assist you.i

www.able.co.uk

THE NEW FROM GEMÜ

Scan to learn more:

Bene t from the advantages of the low ow control valve Type 7042 from Schubert & Salzer Control Systems for micro ow rates and high operating pressures:

• ultra compact

• precise control

Discover our innovative valve selection at

• safe shut-off www.schubert-salzer.com

• Leaner and faster production using cleverly designed modules which are standardised across different product categories.

• Modular and flexible design with a wide range of configuration options, optimising response time to your specialised requirements.

• More agility, products can be ordered and manufactured faster than ever before with item prices and availability information easily accessible.

• The platform product line enables faster conformity adjustments to ensure GEMÜ products are always optimised with the latest features.

GEMÜ

GEMÜ

MICRONICS UX5000 ATEX USM

Safe & accurate flow monitoring without compromise

Introducing the Micronics UX5000 Clamp-on Flow Meter for use in Hazardous Environments. A high performance ATEX USM, made in the UK with a remarkably low price point.

ABLE, as Micronics’ exclusive UK representatives for the Model UX5000, are delighted to announce the arrival of a truly technically elite and commercially advantageous clamp-on ultrasonic flow meter.

The UX5000 flow meter uses a cross-correlation transit time algorithm to achieve precise flow measurements. It generates an ultrasonic beam at a specific frequency, transmitting it between transducer crystals in two directions: first from the downstream transducer to the upstream, then reversing from upstream to downstream. As the liquid moves through the pipe, it slightly increases the speed of the ultrasound transmission. This time difference, calculated as T1−T2, is

directly proportional to the liquid’s flow velocity, providing an accurate measurement of flow rate.

Applications for the UX5000 are many-fold. The UX5000 is ideal for harsh, heavy duty industrial measurement of liquid flow in

ABLE, as Micronics’ exclusive UK representatives for the Model UX5000, are delighted to announce the arrival of a truly technically elite and commercially advantageous clamp-on ultrasonic flow meter.

pipes. Being non-invasive and easy to install, it is particularly well suited to the chemical, water and oil industries.

Key Features:

• Non-invasive, efficient, and easy installation, no process downtime

• Cutting edge technology at its most affordable

• Certified for use in hazardous areas (ATEX)

• Reliable measurement accuracy –up to 0.5% with process calibration

• Separate Display (DCSIU) and Remote Measurement

• Unit (RMU) allows flexibility in installation

• Cost effective metering for harsh, heavy-duty applications

• Single and Dual Channel Options

• Remote System Setup and Monitoring

Have a live application? Contact our flow specialists to book a demonstration.

ABLE

Introducing the Micronics UX5000 Clamp-on Flow Meter for use in Hazardous Environments

A high performance USM with a remarkably low price point

ABLE, as Micronics’ exclusive UK representatives for the Model UX5000, are delighted to announce the arrival of a truly technically elite and commercially advantageous clamp-on ultrasonic flow meter.

Applications for the UX5000 are many-fold - non-invasively. The UX5000 is ideal for harsh, heavy duty industrial measurement of liquid flow in pipes. Being non-invasive and easy to install, it is particularly well suited to the chemical, water and oil industries

The UX5000 uses a cross correlation transit time algorithm to provide accurate flow measurements. An ultrasonic beam of a given frequency is generated and applied to the transducer crystals. This transmission goes first from the downstream transducer to the upstream transducer as shown in the upper half of Figure 1. The transmission is then made in the reverse direction, being sent from the upstream transducer to the downstream transducer as shown in the lower half of Figure 1. The speed at which the ultrasound is transmitted through the T1 - T2 + K*dt = flow velocity, liquid is increased slightly by the velocity of the liquid through the pipe. The subsequent time difference T1-T2 is directly proportional to the liquid flow velocity.

FEATURES:

• Non-invasive, efficient, and easy installation, no process downtime

• Certified for use in hazardous areas (ATEX)

• Reliable measurement accuracy

• Separate Display (DCSIU) and Remote Measurement

• Unit (RMU) allows flexibility in installation

• Cost effective metering for harsh, heavy-duty applications

• Single and Dual Channel Options

• Remote System Setup and Monitoring

If you would like more information or have an application to discuss, please email us at info@able.co.uk

PRECISION IN MOTION

ROSS PNEUMATROL

Engineering excellence in pneumatic solutions

In the dynamic world of process valve automation, ROSS Pneumatrol stands as a beacon of engineering precision and safety. With over six decades of expertise, the UK-based company has become a trusted provider of engineered pneumatic and electropneumatic solutions, serving both hazardous and non-hazardous environments.

ROSS Pneumatrol’s product portfolio is tailored to meet the rigorous demands of industries such as process control, rail, energy, and general manufacturing. Their offerings include solenoid valves, pilot valves, actuator control systems, and custom pneumatic assemblies, all designed to ensure operational efficiency and safety. These solutions are not only robust but also adaptable, with bespoke engineering capabilities that allow for tailored systems to meet specific application needs.

A hallmark of ROSS Pneumatrol’s approach is its unwavering commitment to compliance and safety. The company holds key international certifications including ATEX, IECEx, CCCEx, FM, and SIL, ensuring that its products meet the highest global standards. This dedication to certification underscores their reliability in critical applications, from explosive atmospheres to highintegrity safety systems.

Comprehensive Safety Services

ROSS Pneumatrol UK extends its commitment to safety beyond products, offering a suite of machine safety services designed to help clients meet regulatory and operational safety standards. These services include:

• Conformity Audits – Ensuring systems comply with relevant safety directives and standards.

• Lockout/Tagout Audits – Evaluating energy isolation procedures for safety and compliance.

• Machine Conformity Audits –Assessing equipment performance and safety risks.

• Training – Become a TUV-Certified Functional Safety Expert (CFSE), covering fluid power and electrical for machinery.

Sustainability and Innovation

Sustainability is another pillar of the company’s philosophy. ROSS Pneumatrol integrates energyefficient design principles into its manufacturing and product development processes, helping clients reduce operational costs and environmental impact. This aligns with the broader industrial shift toward greener, more sustainable technologies.

As part of the global ROSS Controls family, ROSS Pneumatrol benefits from a worldwide network of expertise while maintaining the agility and customer focus of a dedicated UK operation. Their ability to innovate, adapt, and deliver with precision ensures they remain at the forefront of pneumatic control technology.

In a sector where safety, reliability, and performance are non-negotiable, ROSS Pneumatrol continues to lead with integrity and innovation— engineering solutions that power the future of industry.

ROSS Pneumatrol enhances machinery safety through tailored fluid power solutions.

What We Do

With over 100 years of expertise in fluid power safety, ROSS Pneumatrol delivers trusted, innovative solutions that help industries worldwide meet evolving machinery safety standards and operational demands.

Our Services

Training on machinery safety including a TUV-Approved Certified Functional

Safety Expert Training

Machinery conformity and LOTO audits

Machinery Risk Assessments

Class-Leading Safety Valves

Installation Services

We Provide Best Services

ROSS Pneumatrol’s machinery safety services leverage global expertise, offering certified training, conformity audits, and tailored solutions that meet international standards. Our experts help clients achieve compliance and operational excellence across diverse industrial sectors

For More Information Visit Our Website

SUPPLIER

SQUIRREL CAGE MOTORS | SLIP RING MOTORS | DC MOTORS

Motors up to 25 MW and 13.8 kV

• Low voltage slip-ring and squirrel cage motors up to 3,000 kW

• Medium voltage slip-ring and squirrel cage motors up to 15,000 kW

• Direct current motors up to 2,000 kW

• Frequency converter-proof drives

• In-house load test facility up to 13.800 V, 2.300 kVA, 120 Hz

Customized special designs

• Custom designs for special applications and operating conditions

• Optimized motor design for higher efficiency

• Mechanically and electrically interchangeable motors

• Commissioning worldwide

MENZEL Great Britain Ltd. | UK Branch Office

Martin Rooney | Tel.: +44 1664 500 844

martin.rooney@menzelgb.co.uk

menzel-motors.com