MESSENGER
Q4 - 2023
ONE SOURCE FOR ALL
INDUSTRIAL CONSTRUCTION, FABRICATION AND MAINTENANCE
www.mdavisinc.com
National Apprenticeship Week Celebrated with Student Tours!
Tom Bullock (M. Davis Fabrication Shop Superintendent) speaks with students during National Apprenticeship Week
At M. Davis, we believe in laying the foundation for success in the construction industry, and apprenticeships play a pivotal role in shaping the future of our team. In celebration of National Apprenticeship Week, observed from 11/13 to 11/19/2023, we opened our doors to vocational and technical schools in the local areas, welcoming over 400 students eager to explore the world of construction. Nurturing Future Tradespeople Construction apprenticeships are more than just opportunities; they are the cornerstone of success in our industry. We understand the profound importance of apprenticeships in cultivating skilled tradespeople. These apprenticeships not only contribute to the growth and excellence of our team but also foster a legacy of craftsmanship that defines the construction landscape.
A Glimpse into the World of M. Davis During National Apprenticeship Week, students from DE, PA & MD high schools such as Delcastle Technical High School, Hodgson Vocational Technical High School, Technical College High School Pennock's Bridge Campus and Cecil County School of Technology embarked on a journey through our fabrication shops in Kennett Square, PA, and Newark, DE. In Kennett Square, PA, our Fabrication Shop was buzzing with activity as students and teachers explored welding booths, witnessed plasma cutting equipment in action, observed the precision of our laser machines, and marveled at the capabilities of CNC pipe cutting equipment. The tour extended beyond the physical aspects of construction, delving into the realm of Construction Technology. An enlightening presentation on Building Information Modeling and 3D CAD showcased the advanced tools shaping the industry's future.
As a token of our appreciation for their curiosity and enthusiasm, students were provided with M. Davis tee shirts and enjoyed a boxed lunch before being transported to our Newark, DE fabrication shop. Here, they witnessed firsthand the Modular Process Skids that are currently in progress, gaining insight into the complexities and innovations involved in our projects. Investing in the Future M. Davis & Sons is not merely a company; we are a community that thrives on shared knowledge and growth. Welcoming student tours is not just a gesture; it's an investment in the future of the construction industry. The demand for skilled tradespeople has never been greater, and by engaging with young minds, we are sowing the seeds for continuity and success, benefiting both contractors and customers alike. Apprenticeships: The Bedrock of Our Industry Apprenticeships are the bedrock of the construction industry, and we take immense pride in supporting our team members on their apprenticeship journeys. These individuals are not just apprentices; they are the craftsmen and craftswomen who will shape the future of our industry. By providing them with the tools, training, and experiences they need, we are building a legacy of excellence that extends far beyond our current projects. National Apprenticeship Week was a celebration of the past, present, and future of the construction industry. By opening our doors to students, we offered them a glimpse into the dynamic and innovative world of M. Davis & Sons. As we continue to support apprenticeships, we are not only shaping skilled professionals but also contributing to the continued success of our industry. We look forward to the day when these students, inspired by their visit, join us as valued members of the M. Davis family, driving excellence in construction for years to come.
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Spreading Holiday Cheer and Winning Hearts M. Davis & Sons Gives Back
We believe in the power of community and the joy of giving back. Recently, our team members embarked on a heartfelt mission to spread holiday cheer to U.S. troops deployed around the world. Through our donation drive and volunteerism with Stockings for Soldiers Delaware, we dedicated our time and resources to fill stockings with goodies that would bring smiles to the faces of those serving our nation. Our team's commitment went beyond just contributing items; we actively participated in the "stocking store," where our volunteers worked diligently to assemble and pack these special stockings. It was a humbling experience to know that our small gestures could make a big difference in brightening the holidays for those far away from home. In recognition of our consistent efforts to give back to the community throughout the year, we are pleased to announce that we have been honored with the ABCares Cup from the Associated Builders and Contractors DE Chapter. This award reflects our dedication to making a positive impact on the lives of others, and we are grateful for the opportunity to contribute to the well-being of our local and global communities.
Elaine Buonopane (M. Davis Marketing Supervisor) presented with the ABC DE ABCares Cup in November 2023
Looking ahead to 2024, we are excited to continue and expand our community outreach initiatives. Giving back is not just a responsibility for us; it’s a core value that defines who we are as a company. We understand the importance of making a meaningful difference in the lives of those around us, and we are committed to playing an active role in building stronger, more compassionate communities. As we reflect on the past year, we are filled with gratitude for the support and collaboration that have made our community outreach efforts possible. Together, we have achieved more than we could have imagined, and we look forward to the opportunities that the coming year will bring. Thank you for being a part of our journey and for joining us in making a positive impact on the world. In the spirit of the season, we wish you and your loved ones a joyous holiday and a new year filled with prosperity, kindness, and the continued joy of giving back.
TESTIMONIAL Given the significant amount of welding repair required, the location of the repairs, and a slow start on Wednesday morning due to operating conditions, I thought your crews got a lot of work done safely in two days. For me personally and on behalf of the Red Lion site thank you for your leadership and your crew's efforts. Mark Lyman, Maintenance Manager
Revolutionizing Construction: M. Davis & Sons' Cutting-Edge BIM & CAD Capabilities In the dynamic landscape of construction, innovation is not just an option—it's a necessity. At M. Davis, we take pride in our commitment to staying at the forefront of technological advancements. One area where we have made significant strides is in Building Information Modeling (BIM) and Computer-Aided Design (CAD) capabilities, revolutionizing the way we approach design, engineering, and project execution. Design and Engineering Excellence Our BIM and CAD capabilities extend beyond traditional design and engineering services. We go beyond the basics, providing design and value engineering assistance for constructability. Collaborating seamlessly with design and engineering firms, we produce fabrication drawings that align with the M. Davis model. This model is then uploaded into the host collaborative model, with a particular emphasis on Process, Utility pipe, Structural Steel, and General arrangements for equipment. Before embarking on any project, we define the information required to produce the Level of Development (LOD). This ensures a clear understanding of the scope of work, and the parties responsible for developing specific LOD elements are identified. The following disciplines are covered: REVIT PLANT 3D ADVANCED STEEL INVENTOR FABRICATION MEP RECAP NAVIS Internal Autodesk Programs and Capabilities Our internal Autodesk programs form the backbone of our BIM and CAD capabilities. These programs enable us to work seamlessly, ensuring precision, efficiency, and collaboration throughout the design and engineering phases. From extracting and converting models to providing detailed fabrication and erection drawings, our team leverages these tools to deliver excellence.
Sean Boston, PE (Engineering Manager) and Jack Hishmeh, PE (Project Engineer) work on a design
BIM Strategic Partners Collaboration is key, and at M. Davis, we are proud to align ourselves with strategic partners who share our commitment to excellence. Our BIM Strategic Partners include EDiS, CAD Tech Inc. And Pennoni. A Glimpse into the Future As we reflect on our achievements, we remain committed to pushing the boundaries of what's possible in construction. Our journey doesn't end here; in fact, it's just the beginning. Looking ahead to the future, we are excited about the possibilities that emerging technologies hold for us and our clients. We will continue to invest in our people, processes, and partnerships, ensuring that we remain leaders in the ever-evolving world of BIM and CAD. Our BIM and CAD capabilities are not just tools; they are instruments of transformation. We are redefining the way projects are conceived, designed, and executed. Our commitment to excellence, coupled with state-of-the-art technology and strategic partnerships, positions us as a trailblazer in the construction industry. As we move forward, we invite you to join us on this exciting journey towards a future where innovation knows no bounds.
M2X Energy's Trailblazing Flare Gas to Methanol Project Wins Excellence in Construction Award We are thrilled to announce that we have been honored with the prestigious Excellence in Construction Award from the Associated Builders and Contractors DE Chapter. This recognition celebrates the groundbreaking success of M2X Energy's innovative Flare Gas to Methanol Trailer Mounted Skid project, a testament to the company's commitment to reducing greenhouse gas emissions and revolutionizing the energy industry. M2X Energy's Vision: Turning Flare Gas into Sustainable Solutions M2X Energy envisions a greener future by tackling a significant environmental challenge: the flaring of natural gas. Flaring releases harmful methane into the atmosphere, contributing to greenhouse gas emissions. M2X Energy's pioneering technology transforms flared natural gas into sustainable chemical products. The heart of this revolutionary process is a small-scale, modular, and autonomous gas-toproduct system, mounted on a trailer for convenient transportation. Project Scope: Engineering Excellence on Wheels The uniqueness of the project lies in its scope, where most equipment is strategically mounted on a trailer frame or structural skids. The challenges were as monumental as the goals, with the project team facing the task of retrofitting equipment onto a pre-purchased trailer. The Fluitron compressors, known for their weight and complexity, posed a particular challenge. 3D modeling became the linchpin in optimizing weight distribution on the trailer frame and overcoming hurdles posed by the existing equipment. Overcoming Challenges: A Symphony of Innovation The road to success had challenges, including the need for resizing and redesigning electrical panels due to space limitations caused by equipment layout modifications. The M. Davis electrical group collaborated with the system programmer to ensure no compromises were made to the system's operational integrity. A critical concern was the potential for wiring connections to loosen due to vibrations during travel and operation. The solution came in the form of vibration-dampening supports on high and low voltage panels, a testament to the team's dedication to addressing every nuance.
The challenge of excessive vibration during compressor test runs led to the installation of flexible expansion loops and inflatable airbags. These innovative solutions not only isolated compressor vibrations but also prevented the transfer of vibrations to the trailer frame. The meticulous design, review, and approval process, involving industry experts like MacIntosh Engineering, ensured the highest standards of safety and functionality. Innovative Solutions: Charting New Territory The deployment of airbags under each corner of the large compressor support frame marked a turning point, isolating vibrations and securing stability during operation in remote locations. The team's commitment to innovative problem-solving extended to modifying vertical supports and installing additional structural steel to support equipment above the compressors, showcasing their adaptability and foresight. Glycol System and 3D Modeling Precision: Going the Extra Mile The glycol system, not originally part of the 3D model, required on-the-fly design based on Fluitron compressor test data. Stainless steel braided hoses replaced piping for cooling, balancing the need for efficiency and expediency. Recognizing the challenges posed by field modifications, the project team commissioned EDiS for laser scanning to ensure accuracy before reinstallation of the roof and side curtains. The Team Behind the Triumph: M. Davis Project Team Led by Jack Hatfield, Project Manager, and Marc Brown, Project Engineer, the entire M. Davis project team demonstrated unwavering dedication. Engineering Manager Sean Boston provided invaluable assistance, ensuring a seamless collaboration that propelled the project to success. Moving Forward: A Bright Future for Sustainable Solutions The completed M2X trailer-mounted skid is now en route to North Dakota, where it will play a crucial role in turning flare gas into methanol. This first-of-a-kind prototype not only addresses environmental challenges but also sets a new standard for excellence in construction.
Left to right: Jeromy Newton, Chair ABC DE with Keith Ables (M. Davis Electrical Custom Control Panels), Jack Hatfield (M. Davis PM Modular Fabrication), Tom Bullock (M. Davis Fabrication Shop Superintendent), and Marc Brown (M. Davis Project Engineer Modular Fabrication)
M. Davis & Sons Receives Excellence in Construction Award for Taylor Farms Electrical Installation Project We are proud to announce that M. Davis & Sons has been honored with the prestigious Excellence in Construction Award from the Associated Builders and Contractors Delaware Chapter for our outstanding work on the Taylor Farms Process Space Electrical Installation Project. This accolade recognizes the exceptional efforts put forth by our dedicated team in contributing to the growth and success of Taylor Fresh Foods & Farms. About the Customer: Taylor Fresh Foods & Farms Taylor Fresh Foods & Farms, a renowned maker of salads and fresh foods, approached M. Davis & Sons in March 2022 through The Dennis Group to quote the building electrical installation for their Swedesboro, NJ facility. This collaboration marked the beginning of an exciting journey to elevate Taylor Farms' operations to meet the growing demand for their products. About the Project: Meeting Electrical Needs for Expansion Taylor Farms recognized the need to upgrade their electrical system to keep pace with the everincreasing demand for their products. The $2 million project involved a comprehensive assessment of the facility's electrical requirements, calling for the expertise of M. Davis & Sons. With a proven track record in working with food production facilities and sterile environments, we embarked on this ambitious project with a team of 20 skilled electrical professionals. Project Components and Execution: A Seamless Endeavor The Taylor Farms Process Space Electrical Installation Project comprised four main components: Main Distribution Installation, Refrigeration, Fire Alarms, and the Office Component. The meticulous planning and execution involved excavation for underground electrical service conduits, concrete pad pouring for switchboard and utility transformer installation, and collaboration with GFP Mobile Mix Supply LLC, an ABC DE member, for excavation.
The Main Distribution Installation involved rigging, bolting, and securing new switchboards, distribution panels, transformers, conduit racks, and conduits, with M. Davis & Sons handling all wiring and terminations. Our electricians seamlessly addressed the Refrigeration component by managing feeder and branch circuit wiring to the equipment. The final touch was the office component, encompassing control wiring, branch circuits, feeders, light fixtures, and mechanical, HVAC, plumbing, and electrical devices. Challenges Overcome: Navigating a Complex Landscape The project unfolded in a dynamic environment, with multiple contractors from different trades working simultaneously on the facility's expansion. Our electricians skillfully navigated the complexities, adapting and adjusting schedules to ensure the project's seamless progression. Despite the challenges posed by the live presence of other contractors on-site, M. Davis & Sons maintained the overall project schedule, a testament to our commitment to excellence. Successful Completion: A Modern Electrical System for Future Success After a series of tests to ensure functionality, the new electrical installation was successfully completed. Taylor Farms' production facility is now equipped with a modern, reliable electrical system, providing consistent and stable power to all equipment. This enhancement allows the facility to increase capacity and efficiency, meeting the expanding needs of both the company and its customers. Acknowledging Excellence: Russell Lloyd, Jorge Rivera, Bryan Baker and the Expert Electricians This remarkable electrical project was led by Russell Lloyd, Electrical Project Manager, Jorge Rivera, Electrical Project Coordinator, and Bryan Baker, Electrical Foreman, along with their team of expert electricians. Their dedication, expertise, and commitment to delivering on time and within budget have been instrumental in the success of this project.
Left to right: Jeromy Newton, ABC DE Chair, Russell Lloyd (M. Davis Electrical Project Manager), Bryan Baker (M. Davis Electrical Foreman), Jorge Rivera (M. Davis Electrical Project Coordinator).
Manufacturing at M. Davis & Sons:
for Modular Fabrication Services
for VTI Power Distribution Products
for Custom-Built Process Control Panels
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