Marchesini Group_Aseptic

GENERAL CATALOGUE

Designed to pack extreme safety

Packaging solutions inspired by the extraordinary

Index ABOUT MARCHESINI GROUP..................................................4 KEYPOINT................................................................................5 AST PARTNERSHIP.................................................................6 VIALS PROCESSING................................................................8 AMPOULES PROCESSING.....................................................10 SYRINGES PROCESSING.......................................................12 Washing & Sterilizing “BULK” containers..........................14 Filling & Stoppering “BULK” containers.............................16 Debagging & Delidding “RTU” containers...........................23 Filling & Stoppering “RTU” containers...............................25 Liquids...................................................................................27 Capping..................................................................................28 Containment by RABS or Isolator........................................29 Filling & Stoppering “RTU” Container.................................30 Inspection & leak test...........................................................35

PRODUCTION PLANTS

Available through our Partner

We at Marchesini Group are proud leaders in manufacturing and integrating complete lines since 1974.

4

Marchesini Group develops customized packaging machines and complete lines for the pharmaceutical and cosmetic industries.

Founded in 1974 in Italy, it has become a multinational leader with over 3,000 employees and a consolidated turnover of over 600 million euros. Present in over 116 countries worldwide, it relies on a network of agencies and 16 foreign subsidiaries to more effectively oversee international markets.

Indeed, 87% of the Group’s revenue is generated from exports, reaching significant percentages in Europe, China, the USA, and Latin America.

The Group is structured into three Business Units: Pharma, Aseptic and Cosmetic. In particular, the Aseptic Business Unit provides complete filling lines for injectable products in ampoules, cartridges, syringes and vials, covering washing, depyrogenation, handling of RTU containers, liquid filling, powder filling, inspection, labeling and end‑of‑line.

In 2025, the Group formed a strategic partnership with AST, a USA company whose aseptic technologies enhance those of Corima, MAR, and CMP Pharma production plants, strengthening its aseptic solutions portfolio.

Keypoint Customizable solutions to inspect different types of containers and products.

Balcony-style improves the laminarity of the air flow over the filled containers and facilitates cleaning process.

Fully automated In Process Controls and containment cabinets

Isolation Technology in

have been implemented, to reduce the risk of microbial contamination and minimize operator interference during the

aseptic process.

All machines comply

GMP and FDA guidelines. with

New models are constantly being developed in our

in-house R&D department.

High-speed machines Flexible solutions for inspection and

integrity control of

pharmaceutical products.

provide solutions aimed

reducing total changeover time and maximising at

the pharmaceutical process performance.

Wall installation enables maintenance to be carried out from the back-side of the machines in a non-classified technical environment.

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Our partnership with AST Marchesini Group, a leader in pharmaceutical packaging machinery, and AST, a U.S leader in the drug product manufacturing industry, have entered a strategic partnership that combines the expertise, technologies, and global reach of two highly respected industry leaders. The partnership will strengthen their position in sterile fill-finish production by delivering increasingly advanced, integrated and comprehensive solutions. This agreement will provide both companies with greater production capacity and an extended global network for technical assistance and support, while consolidating distribution networks and sales channels across the world.

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About AST AST, LLC has over 60 years of experience designing, manufacturing, and servicing flexible automated processing equipment. In 2006, AST leveraged its experience and close customer relationships to revolutionize the aseptic fill/finish industry with the launch of the ASEPTiCell®.

The ASEPTiCell was the industry’s first aseptic multiformat fill/finish machine capable of processing ready-to-use nested vials, syringes, and cartridges on the same line. Today, AST offers a range of products and services to support drug product development, clinical, and commercial fill/ finish requirements.

AST develops intelligent, intuitive, and innovative solutions that minimize (and where possible eliminate) process and safety risks associated with drug product manufacturing. We will consider all format applications including but not limited to vials, syringes, cartridges, infusion bags, inhalers, bottles, and devices.

Small volume parenteral containers VIALS

VIALS PROCESSING PRIMARY PACKAGING

SECONDARY PACKAGING

INTERNAL WASHING

END OF LINE

LABELLING

DEPYROGENATION

LABELLING

BUNDLING

FILLING/STOPPERING

WRAPPING

LABELLING

EXTERNAL DECONTAMINATION

CODING

VISUAL INSPECTION

LIQUID

WASHING

CARTONING

PAPER BOARD TRAY PACKAGING

ALU CAPPING

PLASTIC TRAY PACKAGING

FREEZE-DRYING (MACHINE BY THIRD PARTY) CASEPACKING

LABELLING

PALLETTIZING

TRAY PACKAGING INTO CARTON

LABELLING

The above chart illustrates the complete Marchesini line, whereas the contents of this catalogue detail the primary packaging machines.

For information on secondary packaging and end of line machines, visit our website marchesini.com

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Small volume parenteral containers AMPOULES

AMPOULES PROCESSING PRIMARY PACKAGING

SECONDARY PACKAGING

INTERNAL WASHING

LABELLING

DEPYROGENATION

PLASTIC PACKAGING TRAYS

END OF LINE

BUNDLING

WRAPPING

LABELLING

CARTONING

FILLING/SEALING

PAPERBOARD PACKAGING TRAYS

EXTERNAL DECONTAMINATION

CASEPACKING

LABELLING

LABELLING

PALLETTIZING

VISUAL INSPECTION

LABELLING

LIQUID

FILLING

The above chart illustrates the complete Marchesini line, whereas the contents of this catalogue detail the primary packaging machines.

For information on secondary packaging and end of line machines, visit our website marchesini.com

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Small volume parenteral containers DISPOSABLE SYRINGES

SYRINGES PROCESSING HANDLING & ASSEMBLING

TUB DEBAGGING

DENESTING/ DETRAYING

TUB DELIDDING

VISUAL INSPECTION

RENESTING/ RETRAYING

DENESTING/ DETRAYING

FILLING/STOPPERING

PLUNGERING AND LABELLING

BACKSTOP ASSEMBLING

LIQUID

STOPPERING

SAFETY DEVICE ASSEMBLING

PACKAGING PACKAGING INTO INTO PLASTIC PAPERBOARD TRAYS TRAYS

END OF LINE

BUNDLING

WRAPPING

TRAYS PACKAGING INTO CARTON

LABELLING

CARTONING

CASEPACKING

ASSEMBLING

LABELLING

SECONDARY PACKAGING

VISUAL INSPECTION

PRIMARY PACKAGING

LABELLING

LABELLING

PALLETTIZING

LABELLING

The above chart illustrates the complete Marchesini line, whereas the contents of this catalogue detail the primary packaging machines.

For information on secondary packaging and end of line machines, visit our website marchesini.com

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WASHING & STERILIZING “BULK” CONTAINERS

Internal washing WR SERIES Featured Model WR 24

Rotary continuous motion machines for internal washing and drying of ampoules and vials for Small Volume Parenteral (SVP).

• 8 internal and 3 external washing/blowing stations • Pre-washing in Ultrasonic Bath

OUTPUT 3.000 / 30.000 pcs / h PRODUCT RANGE Ampoules 1 ml / 30 ml Vials 2R / 500 ml

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• Water Recycling • Automatic drainage and drying • Container siliconizing

WASHING & STERILIZING “BULK” CONTAINERS

Depyrogenation DEPYR SERIES Featured Model DEPYR 601

Depyrogenation Tunnels for ampoules and vials for Small Volume Parenteral (SVP).

• Hot chamber with dedicated make-up unit and air-flow control • Automatic balancing and air flow adjustment • Pressure cascade according to process requirements

• Outfeed chamber with dedicated cooling coil and 100% air recycling • Dry-Heat sterilization of outfeed chamber

OUTPUT 3.000 / 24.000 pcs / h PRODUCT RANGE Ampoules 1 ml / 30 ml Vials 2R / 500 ml

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FILLING & STOPPERING “BULK” CONTAINERS

Vial Filling & stoppering STERY SERIES Featured Model STERY 500

Filling and stoppering machines for liquid or lyo products, suitable for filling vials for Small Volume Parenteral (SVP) in an aseptic process with complete or partial closure using rubber stoppers.

• Intermittent or continuous motion • Balcony or traditional table-top arrangement • Statistical or 100% weight check In Process Control (IPC) • Dosing system: rotary piston and/or peristaltic pumps

OUTPUT 3.000 / 30.000 pcs / h PRODUCT RANGE 2R / 500 ml

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• Inert gas flushing • Easy integration with RABS or Isolator • Cleaning and Sterilization in Place (CIP/SIP)

FILLING & STOPPERING “BULK” CONTAINERS

Vial Filling & sealing M53-L SERIES Featured Model M53

Vial filling and stoppering machines for liquid or lyo products, suitable for aseptic process with complete or partial closure using rubber stoppers and alu-cap.

• Intermittent motion • Traditional table-top arrangement • 100% weight check In Process Control (IPC) • Dosing system: rotary piston and/or peristaltic pumps

• Inert gas flushing • Separate Alu-capping unit or integrated on board (monoblock version) • Easy integration with RABS or Isolator • Cleaning and Sterilization in Place (CIP/SIP)

OUTPUT 3.000 / 12.000 pcs / h PRODUCT RANGE Vials 2R / 500 ml

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FILLING & STOPPERING “BULK” CONTAINERS

Vial Filling & stoppering FCM 1 Featured Model FCM 1

Small scale production, Lab batch, R&D applications for Glass and Plastic Vials, filled and capped in sterile environment by “Rubber stopper + Alu-cap” or “Droppers + Screw cap” in case of ophthalmic products.

• Intermittent motion • Traditional table-top arrangement • Star-wheel transport system • Dosing system: rotary piston and/or peristaltic pumps OUTPUT up to 1.500 pcs / h PRODUCT RANGE 2R / 100R tube vials

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• Inert gas flushing • Easy integration with UDAF and oRABS

FILLING & STOPPERING “BULK” CONTAINERS

Vial Filling & sealing FCM 1C Featured Model FCM 1C

Small scale production, Lab batch, R&D applications for Glass and Plastic Vials, filled and capped in sterile environment by “Rubber stopper + Alu-cap” and “Droppers + Screw cap” in case of ophthalmic products.

• Intermittent motion • Traditional table-top arrangement • Rotary-chain transport system • Dosing system: rotary piston and/or peristaltic pumps

• Inert gas flushing • Easy integration with UDAF and oRABS

OUTPUT up to 1.800 pcs / h PRODUCT RANGE up to body diam. 35mm

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FILLING & STOPPERING “BULK” CONTAINERS

Powder filling M53-P SERIES Featured Model M53-P

Vial filling and stoppering machines for sterile or non-sterile powder, with complete closure using rubber stoppers and alu-cap.

• Intermittent motion • Traditional table-top arrangement • 100% weight check In Process Control (IPC) • Dosing system: by vacuum-pressure disks or augers

OUTPUT 3.000 / 7.200 pcs / h PRODUCT RANGE 0,3 g / 10 g

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• Separate Alu-capping unit or integrated on board (monoblock version) • Easy integration with RABS or Isolator

FILLING & STOPPERING “BULK” CONTAINERS

Cartridge filling and sealing M55-K SERIES Featured Model M55-K

Cartridge stoppering, filling and sealing machines for liquid products, suitable for aseptic process.

• Intermittent motion • Traditional table-top arrangement • Fractional, Bubble-free filling system • Dosing system: rotary piston and/or peristaltic pumps

• Inert gas flushing • Combi version M55-KV for processing cartridges and vials • Easy integration with RABS or Isolator • Cleaning and Sterilization in Place (CIP/SIP)

OUTPUT M55-K4 up to 200/min M55-K6 up to 300/min M55-KV up to 100 (Vials) up to 200 (Cartridge) PRODUCT RANGE M55-K4 Cartridge 1.5 ml - 20 ml M55-K6 Cartridge 1.5 ml - 5 ml M55-KV Cartridge 1.5 ml - 20 ml Vial 2R - 30R

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FILLING & STOPPERING “BULK” CONTAINERS

Ampoules Filling & sealing RS-F SERIES Featured Model RS-F 24

Filling and sealing machines for liquid products, suitable for filling open or closed ampoules in an aseptic process.

• Intermittent motion • Dosing system: rotary piston and/or peristaltic pumps • Easy integration with RABS • In Process Control (IPC) OUTPUT 6.000 / 24.000 pcs / h PRODUCT RANGE Ampoules 1 ml / 30 ml Vials 2R / 30R

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• Inert gas flushing • Sealing gas flow controlled by mass flow-meters • Vials processing capability • Cleaning and Sterilization in Place (CIP/SIP)

DEBAGGING & DELIDDING “RTU” CONTAINERS

Tub debagging and delidding FREETUB SERIES Featured Model FREETUB-A 10

Manual or Automatic machines for single or double debagging, lid and liner removal from Tubs or Trays.

OUTPUT Up to 6 TUB per minute

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Detail of FREETUB-A 10

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FILLING & STOPPERING “RTU” CONTAINERS

Filling & stoppering for Syringes/RTU Containers EXTRAFILL SERIES Featured Model EXTRAFILL 10

Automatic machine for filling and stoppering of nested Syringes (glass/plastic) and RTU Vials supplied in Tub/Nest or Nested Trays.

• Vacuum filling and stoppering possibility of Vacuum Stoppering • Statistical or 100% weight check In Process Control (IPC) • Dosing system: rotary piston and/or peristaltic pumps

• Inert gas flushing during filling and/or stoppering • Easy integration with RABS or Isolator • Cleaning and Sterilization in Place (CIP/SIP)

OUTPUT Up to 36.000 syringes / hr PRODUCT RANGE Syringes 0,5 ml / 10 ml Vials 2R / 15R

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FILLING & STOPPERING “RTU” CONTAINERS

Filling & stoppering for Syringes/RTU Containers FSP SERIES Featured Model FSP 05

Automatic machines for filling and stoppering of Nested Syringes (glass/plastic), RTU Cartridges and RTU Vials in Tub/Nest.

• Vacuum filling and stoppering suitable for high viscosity products • Statistical weight check In Process Control (IPC) • Dosing system: rotary piston and/or peristaltic pumps

• Inert gas flushing during filling and/or stoppering • Easy integration with RABS or Isolator • Cleaning and Sterilization in Place (CIP/SIP)

OUTPUT 5.000 / 12.000 syringes / hr PRODUCT RANGE Syringes 0,5 ml / 50 ml Vials 2R / 50R Cartridges 1 ml / 20 ml

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LIQUIDS

Syringes filling and stoppering FCS 1 Featured Model FCS 1

Small scale production, Lab batch, R&D applications for Syringes filled and capped in sterile environme.

• Out-of-nest processing • Ancillary equipment for manual debagging, deliding, denesting • Intermittent motion • Traditional table-top arrangement • Star-wheel transport system

• Dosing system: rotary piston and/or peristaltic pumps • Inert gas flushing • Easy integration with UDAF and oRABS

OUTPUT up to 1.500 pcs/h PRODUCT RANGE Syringes: 0,5 ml / 50 ml plastic/ glass

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CAPPING

Alu capping CAPSY SERIES Featured Model CAPSY BC

Alu Cap sealing machines for liquid or lyo products, suitable for closing vials for Small Volume Parenteral (SVP) in an aseptic process.

• Intermittent or continuous motion • Balcony or traditional table-top arrangement • Automatic Sealing Pressure Regulation OUTPUT 3.000 / 30.000 pcs / h PRODUCT RANGE Vials 2R / 500 ml

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• Low particle generation • Easy integration with RABS or Isolator

CONTAINMENT BY RABS OR ISOLATOR

Containment ISOL-AIR SERIES Featured containment type Closed RABS

Containment cabinets suitable for product and/or operator protection within aseptic processes.

• Closed RABS or Isolation technology • Bio-decontamination with Vaporized Hydrogen Peroxide (VHP) • All types of aseptic transfer connections available

• Environmental Monitoring (EM) devices • Bag-IN / Bag-OUT filters • Washing in Place (WIP) • HVAC Air Handling Units (AHU)

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FILLING & STOPPERING “RTU” CONTAINERS

Benchtop fill-finish systems GENiSYS® LAB Featured Model GENiSYS® LAB

Featured Model VSS

Containers Closing/ sealing

Available options

Featured Model FCP

CFS

CCS

FCP

• Vials • Syringes • Cartridges • Vial stopper placement • Press-fit cap application

• Syringes • Cartridges

• Vials • Vials • Syringes • Cartridges • Cartridges • All options listed • Spinning disc for CFS and CCS

VSS

• Vacuum • Vent-tube • Combination vent-tube/ vacuum • Peristaltic or • Inert gas overlay • All options listed • Applied force rotary piston • Electronic for CFS and CCS monitoring pump filling Batch Records • Filling and • Electronic Batch • In-process (EBR) clousing of 2 Records fill weight • 2-up processing containers at a (EBR) verification (IPC) time • Screw cap • Inert gas overlay application • Electronic Batch Records (EBR) • Single-use fuid path

Dimensions Up to 840 mm x 500 mm x 800 mm (LxWxH)

OUTPUT Manual placement of 1-2 containers at a time PRODUCT RANGE Syringes Vials Cartridges

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Featured Model CCS

GENiSYS® Lab is a full line of bench-top fill, close, and sealing equipment, designed for laboratory settings and cGMP processing of small batches.

Each system automates the critical aspects of aseptic operation to lower overall risk and ensure the highest standards of product quality and data integrity from the very start of drug development.

FILLING & STOPPERING “RTU” CONTAINERS

Cart-Based Fill-Close Module GENiSYS® C Featured Model GENiSYS® C

Containers Vial closing/ sealing Syringe/cartridge closing Available options Dimensions (LxWxH)

• All commercially available RTU nested vials, syringes, and cartridges • Custom formats available • Serum or lyo stoppers • Press-fit cap application • Crimp capping available • Vacuum • Vent-tube • Combination vent-tube/vacuum • In-process fill weight verfication (IPC) • Viable, non-viable and total particulate monitorning (EM) • Electronic Batch Records (EBR) • Pre and post fill container gas purge • Integrated barrier systems and laminar airflow (LAF) hoods 1800 mm x 625 mm x 1725mm

OUTPUT Up to 20 upm PRODUCT RANGE Syringes Vials Cartridges

GENiSYS® C is a fully featured fill and close platform with a small, cart-based operational footprint. With the same technology found on AST’s advanced, larger lines, the GENiSYS® C has the full power of our innovative solutions for the full scope of drug development, from discovery to commercial distribution.

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FILLING & STOPPERING “RTU” CONTAINERS

Isolated Small-Batch Filling System ISOLATED GENiSYS® C Featured Model ISOLATED GENiSYS® C

Containers

• All commercially available RTU nested vials, syringes and cartridges • Trayed and custom formats available

Vial closing/ sealing

• Serum or lyo stoppers • Press-fit cap or crimp cap application

• Vacuum • Vent-tube • Combination vent-tube/vacuum • In-process fill weight verification (IPC) up to 100% non-viable and total particulate monitorning (EM) Available options •• Viable, Electronic Batch Records (EBR) • Pre and post-fill container gas purge • Semi-automatic bag opener (SABO) Available machine • Automatic bag opener (ABO) • Manual tub opener (MTO) modules • Automatic tub opener (ATO) • Vial sealing module (VSM) Dimensions Dependent on final confguration (LxWxH) Syringe/cartridge closing

OUTPUT Up to 20 upm PRODUCT RANGE Syringes Vials Cartridges

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The Isolated GENiSYS® C brings the benefits of AST’s cart-based equipment into a fully integrated fill-finish system. This compact and flexible line utilizes minimal change parts, recipe-driven production processes, and an intuitive human-machine interface that unifies fill-finish machine, isolator and decontamination system under a single platform.

FILLING & STOPPERING “RTU” CONTAINERS

Fully Robotic Fill-Finish System GENiSYS® R Featured Model GENiSYS® R

Containers Vial closing/ sealing Syringe/cartridge closing Available options

• All commercially available RTU nested and trayed vials, syringes and cartridges • Custom formats available • Serum or lyo stoppers • Press-fit cap application • Crimp capping • Vacuum • Vent-tube • Combination vent-tube/vacuum • In-process fill weight verification (IPC) up to 100% • Viable, non-viable and total particulate monitorning (EM) • Electronic Batch Records (EBR) • Pre and post fill container gas purge

• Semi-automatic bag opener (SABO) • Automatic bag opener (ABO) Available machine • Manual tub opener (MTO) • Automatic tub opener (ATO) modukes • Lyophilization integration • Vial sealing module (VSM) • Manual tray loader Dimensions (LxWxH)

Dependent on final configuration

OUTPUT Up to 20 upm

The GENiSYS® R is a flexible, multi-format system with a full range of automated capabilities and modular configurations to ensure both clinical and commercial products are processed in strict accordance with cGMP standards. AST’s GENiSYS® R prioritizes product stewardship and integrity using robotic handling and advanced quality control measures, including a comprehensive suite of visual and sensor-feedback checks.

PRODUCT RANGE Syringes Vials Cartridges

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FILLING & STOPPERING “RTU” CONTAINERS

Fully Automated Fill-Finish System ASEPTiCELL® Featured Model ASEPTiCell®

Containers

• All commercially available RTU nested vials, syringes and cartridges • Custom formats available Vial closing/ • Serum or lyo stoppers • Press-fit cap application sealing • Crimp capping Syringe/cartridge • Vacuum • Vent-tube closing • Combination vent-tube/vacuum Available options • In-process fill weight verification (IPC) up to 100% • Viable, non-viable and total particulate monitoring (EM) • Electronic Batch Records (EBR) • Pre and post fill container gas purge Available machine • Automatic bag opener (ABO) • Automatic tub opener (ATO) modules • Lyophilization integration • Vial sealing module (VSM) • Automatic tray loader Dimensions Dependent on final configuration

OUTPUT Up to 100 upm PRODUCT RANGE Syringes Vials Cartridges

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The ASEPTiCell® is where the full power of AST’s automated and robotic solutions meet precision modular engineering for the commercial production of liquid pharmaceuticals.

Fully automated from start to finish, this highly intuitive, flexible fill-finish system processes ready-to-use nested vials, cartridges and syringes on the same line. ASEPTiCelll® offers industry-leading multimodal flexibility, efficiency and precision, with fewer change parts for minimal format changeover time and optimal machine uptime.

INSPECTION & LEAK TEST

Inspection SV SERIES Featured Model SV

SV Series are semi-automatic machines for the inspection of liquid, lyophilized or powder products in ampoules, vials and cartridges or pre-filled syringes.

The machines are equipped with brushless motors for fast rotation (before inspection) and slow rotation (during inspection) to guarantee a complete and efficient control of the product.

OUTPUT Up to 6.000 pcs / h PRODUCT RANGE Ampoules 1 ml / 25 ml Vials 2R / 500 ml Cartridges 1 ml /3 ml Syringes 0,5 ml / 20 ml

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INSPECTION & LEAK TEST

Inspection SA SERIES Featured Model SA12J

The SA series automatic machines have been designed to meet the needs of those customers looking for a compact solution for the inspection of their products.

They can be configured and customized following the production needs of customers.

OUTPUT Up to 12.000 pcs / h PRODUCT RANGE Ampoules 1 ml / 25 ml Vials 2R / 100 ml Cartridges 1 ml /3 ml Syringes 0,5 ml / 5 ml

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INSPECTION & LEAK TEST

Inspection RS SERIES Featured Model RS1

RS Series are Automatic inspection and leak test machine designed to combine CMP’s know-how and experience in camera visual inspection with HVLD (High Voltage Leak Detection) system.

The machines are equipped with 3 or 4 leak test stations and a rotation system in order to improve the quality of the control (360° total surface inspection).

The productivity, the compact design and the performance level have set these models as leading units in our production range.

RS Series can handle ampoules, vials and cartridges.

OUTPUT Up to 24.000 pcs / h PRODUCT RANGE Ampoules 1 ml / 25 ml Vials 2R / 100 ml Cartridges 1 ml /3 ml

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INSPECTION & LEAK TEST

Inspection & leak test RS-LAB SERIES Featured Model RS1-LAB

RS-LAB Series were designed to combine CMP’s know-how and experience in camera visual inspection with HVLD (High Voltage Leak Detection) system.

Furthermore these models are equipped with an integrated labelling unit for the products which passed all the previous inspections.

The machines are equipped with 4 leak test stations and a rotation system in order to improve the quality of the control (360° total surface inspection).

RS-LAB Series can handle ampoules, vials and cartridges.

OUTPUT Up to 24.000 pcs / h PRODUCT RANGE Ampoules 1 ml / 25 ml Vials 2R / 100 ml Cartridges 1 ml /3 ml

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INSPECTION & LEAK TEST

Inspection N SERIES Featured Model N400J

These machines are designed to meet the needs of those customers looking for excellent inspection quality combined with high production speeds.

The N series machines can also be equipped with a container integrity control system.

OUTPUT Up to 36.000 pcs / h PRODUCT RANGE Ampoules 1 ml / 25 ml Vials 2R / 100 ml Cartridges 1 ml /3 ml Syringes 0,5 ml / 10 ml

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INSPECTION & LEAK TEST

Leak test LT SERIES Featured Model LT-S

LT Series are our core leak test machines: the rational and compact design makes these units suitable to be inserted in any production context.

The system is based on High Voltage Leak Detection technology. It uses a high voltage electrical field and impedance measurement to make each container (ampoules and Vials) to be checked by No. 4 inspection units with customized electrodes. The rotation system before and during inspection guarantee high quality performances. The LT-S version is a further step in the integrity control, and it is suitable for products packaged in single dose plastic strips.

OUTPUT Up to 24.000 pcs / h PRODUCT RANGE Ampoules 1 ml / 25 ml Vials 2R / 30R Cartridges 1 ml /3 ml Plastic Strip: max. h 110 mm / max. l 150 mm

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INSPECTION & LEAK TEST

Inspection NSY SERIES Featured Model NSY 600

No-contact “monobloc” machine for the high-speed automatic inspection of syringes, with integrated denesting and renesting unit.

The monobloc consists of a unit which performs robotised picking of the syringes from tubs/nests and feeds them into the inspection phase in a single row with no contact between syringes or with metal parts.

This part of the machine is able to contain up to 10 inspection stations to inspect every zone of the syringe: flange, stopper, particle detection, filling level, needle shield, defects in the glass walls and integrity inspection using HVLD (High Voltage Leak Detection) technology.

The monobloc features 5 reject lanes which can be customised to differentiate the rejected syringes and is designed to deliver approved syringes in a single row, without any contact between them or with metal parts. It can be equipped with a variety of optional accessories, including a camera to inspect for nest completeness and the relative syringe count, coding of the nest or tub by labelling, inkjet or laser printing.

OUTPUT Up to 36.000 pcs / h PRODUCT RANGE Syringes 0,5 ml / 10 ml

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Packaging solutions inspired by the extraordinary

The technical specifications given in this catalogue are subject to change without prior notice or liability.

Size range may vary in accordance with the different applications.

The Marchesini Group constantly updates its products to meet market needs.

Edition April 2026

Marchesini Group S.p.A. Via Nazionale 100 • 40065 Pianoro BO ITALY T +39 051 047 9111 sales@marchesini.com marchesini.com

MARCHESINI GROUP INSPIRED BY THE EXTRAORDINARY