Marchesini Group_Secondary Packaging

SECONDARY PACKAGING

Edition April 2026

Marchesini Group S.p.A. Via Nazionale 100 • 40065 Pianoro BO ITALY T +39 051 047 9111 sales@marchesini.com marchesini.com

MARCHESINI GROUP INSPIRED BY THE EXTRAORDINARY

Designed to deliver the highest flexibility and efficiency

The technical specifications given in this catalogue are subject to change without prior notice or liability.

Size range may vary in accordance with the different applications.

The Marchesini Group constantly updates its products to meet market needs.

Index ABOUT MARCHESINI GROUP..................................................4 KEYPOINT................................................................................5 Syringe assembling & labelling............................................6 Coding....................................................................................15 Bottle labelling.....................................................................16 Cartridges/ampoules/vials labelling.................................17 Multi product labelling.........................................................19 Strip pack..............................................................................21 Thermoforming.....................................................................22 Paper tray forming...............................................................25 Cartoning intermittent..........................................................27 Cartoning continuous...........................................................29 Cartoning...............................................................................35 Labelling & serialization......................................................37 Wrapping...............................................................................42 Casepacking & depacking....................................................45 Palletizing & depalletizing...................................................51 Robotic handling and special application...........................55 OUR PRODUCTION PLANTS

We at Marchesini Group are proud leaders in manufacturing and integrating complete lines since 1974.

4

We produce stand-alone machines and complete lines to handle the entire packaging process for the pharmaceutical industries.

Today, the Marchesini Group caters for the whole packaging process of pharmaceuticals, from start to finish.

It creates stand-alone machines and complete lines to package products such as vials, syringes, carpules, bottles and blisters through to putting the individual products into bundles, cases and on pallets.

The finished product - machines capable of packaging all kinds of pharmaceutical products - is a combination of craftsmanship integrated with robotics and technology.

This result has been achieved thanks to the expertise of the Group’s production plants which specialize in designing and manufacturing packaging machines with specific productive technologies, such as such as aseptic secondary packaging, Blister packaging, Labelling, Inspection, all to manage every kind of pharmaceutical product, oral solid dose, liquid, cream or powder that can be put in every kind of pack.

The Group develops and manufactures specific machines for the whole packaging process in its plants mainly located in Italy, while complete line assembly is coordinated from our Headquarters.

Keypoint Industry 4.0 Compliant Our machines are designed in accordance

cGMP regulations with

and feature the

latest IoT technologies.

Our machines are designed

to reduce total changeover time

Small footprint to optimize the factory floor space.

and maximize performance.

New models are constantly developed in our

in-house R&D. department.

Our patented robotic solutions are developed

in-house to connect different machines together in-line.

Accessible and ergonomically designed machines ensure a positive operator experience in terms of

machine management, inspection and service.

We provide a

complete range of machines for the entire packaging process.

5

SYRINGE ASSEMBLING & LABELLING

De-nesting NEXTRA SERIES Featured Model NEXTRA-N 10

Automatic machine for syringe extraction from Nest and transferring to downstream process.

• Infeed Tub buffering with FIFO policy • Decoding of Pre-printed data on the Tub by a vision system • Automated Nest Removal from Tub • Empty Tub and Nest stacking units • Gentle transfer of syringes onto the unload guide • Also available in No Glass-To-Glass Contact version and for Denesting RTU cartridges • For automated Inspection Lines: Empty Nest re-positioning on Tub with empty Nest automatically transferred to down-stream Re-Nesting machine (e.g. bridged conveyor)

6

OUTPUT Up to 36.000 syringes / h Up to 18.000 cartridges / h PRODUCT RANGE Syringes 0,5 ml / 20 ml RTU 3ml cartridges in Tub/Nest

SYRINGE ASSEMBLING & LABELLING

Re-nesting NEXTRA SERIES Featured Model NEXTRA-N 15

Automatic machine for re-arranging inspected syringes into the Nest.

• Compact arrangement thanks to the integrated robotized renesting head • Possibility of automatic Tub/Nest loading from the de-nester with a “bridge conveyor” • Vision check for Nest completeness • Data printing on the Tub (“direct imprint” or “print & apply labelling”) • Also available in No Glass-To-Glass Contact version

OUTPUT Up to 36.000 syringes / h PRODUCT RANGE Syringes 0,5 ml / 20 ml

7

SYRINGE ASSEMBLING & LABELLING

De-traying NEXTRA SERIES Featured Model NEXTRA-T 20

Automatic machine for syringes or safety devices feeding from Rondo-Tray.

• High capacity loading system for stacked trays, designed to guarantee the stability of narrow Tray stacks • Vision system control for load orientation and Tray rotation • Gentle removal of Syringe or Safety Device by star-wheel or robot (for No-Contact version) • Empty Tray stacking unit

8

OUTPUT Up to 24.000 syringes / h PRODUCT RANGE Syringes, Safety Devices and other hangable objects supplied in trays

SYRINGE ASSEMBLING & LABELLING

Re-traying NEXTRA SERIES Featured Model NEXTRA-T 25

Automatic machine for re-arranging inspected syringes into Rondo-Trays.

• Automatic Loading of stacked empty Trays (all arranged with the same orientation) • Walking-beam continuous re-traying by robot, with rondo-tray running in horizontal position • Vision check for Tray completeness • Automatic rejection of incomplete Trays • Full Tray stacking • Also available in No Glass-To-Glass Contact version

OUTPUT Up to 24.000 syringes / h PRODUCT RANGE Syringes 0,5 ml / 20 ml

9

SYRINGE ASSEMBLING & LABELLING

Bulk feeding AVS SERIES Featured Model AVS SERIES

Elevator with Plates for automatic feeding of syringes or similar objects.

• 12 mobile plates driven by an independent motor • Unload conveyor driven by an independent motor with step-less speed adjustment • Integrated high-capacity pre-feeding hopper, driven by an independent motor • Complete, easy and quick emptying and cleaning of the elevating plates area and pre-feeding hopper • Possibility to integrate the AVS on the downstream machine or make it an independent unit equipped by its own control system and HMI display

10

OUTPUT Up to 36.000 pcs /h PRODUCT RANGE Syringes, Safety Devices and other hangable objects

SYRINGE ASSEMBLING & LABELLING

Labelling COMBI SERIES Featured Model COMBI 1 LAB

Automatic, continuous motion machine for syringes or Safety Device labelling.

• Objects are processed to avoid contact with machine’s metal components • Highly flexible feeding & unloading sections • Customizable Label Feeding, Printing and Dispensing system • In Process Controls (IPC) performed by sensors and vision systems • Individual counting for each reject type • Also available in No Glass-To-Glass Contact version

OUTPUT Up to 36.000 syringes / h PRODUCT RANGE Syringes 0,5 ml / 20 ml Round-shaped Safety Devices

11

SYRINGE ASSEMBLING & LABELLING

Plungering & labelling COMBI SERIES Featured Model COMBI 2 PL

Automatic, continuous motion machine for syringe plungering and labelling.

• Syringe loading by adjustable motorized rollers without format-change • Universal Plunger rod sorting unit (format-change free), with integrated high capacity pre-feeder • Single adjustment (manual or motorized) of the plunger-rod feeding and assembling system according to rubber stopper position • Plunger rod release & re-grabbing system to compensate stopper position variability • Dynamic centering during Plunger Rod insertion • Also available in No Glass-To-Glass Contact version

12

OUTPUT Up to 24.000 syringes / h PRODUCT RANGE Syringes 0,5 / 20 ml

SYRINGE ASSEMBLING & LABELLING

Plungering, labelling & backstop assembling COMBI SERIES Featured Model COMBI 3 BS

Automatic, continuous motion machine for syringe plungering, labelling and Backstop assembling.

• High capacity Backstop pre-feeder • Rotary or linear vibrating Backstop feeder with reduced format parts changeover • Backstop assembling control • With Closed-type Backstop, the assembling station is positioned before the Plunger Rod assembling turret (COMBI-3BSR version) • Also available in No Glass-To-Glass Contact version • The simple Backstop assembling unit is also available as an independent machine (COMBI-1BS model)

OUTPUT Up to 18.000 syringes / h with backstop Up to 24.000 syringes / h without backstop (by-pass mode) Up to 24.000 syringes / h for the COMBI-1BS model PRODUCT RANGE Syringes 0,5 ml / 20 ml

13

SYRINGE ASSEMBLING & LABELLING

Plungering, labelling & safety device assembling COMBI SERIES Featured Model COMBI 3/4 SD

Automatic, continuous motion machine for Syringes and Safety Devices assembling and labelling.

• Combining the standard features of the plungering & labelling machine with Safety device assembling • Safety device loading from bulk feeders or from trays (manual or automatic) • Safety Device assembling control by a camera • Possibility of labelling the syringe and / or the safety device body • Integrated By-pass mode for producing standard syringes without Safety Device • Also available in No Glass-To-Glass Contact version • The simple Safety Device assembling and labelling unit is also available as an independent machine (COMBI-2SD model)

14

OUTPUT Up to 24.000 syringes / h PRODUCT RANGE Syringes 0,5 / 5 ml Round or Square shape safety devices

CODING

Coding CODY Featured Model CODY

Continous motion machine designed for printing a code on vials or on cap/seals with camera verification and verifying the correctness by means of a camera.

Different print positions of the code are possible: shoulder or body for vials; lateral or top side for cap/seals.

• Possibility to install all the main vision and printing systems available on the market • Inlet vials are transferred by a screw to the main starwheel where coding and checking operations are performed • In the main starwheel the vials are hold by vacuum systems, thus ensuring the printing to be always in the same position with the maximum precision • Automatic reject unit • Vials collecting in trays (optional) • Automatic regulation of the printing head and camera height directly from the HMI (optional)

TECHNICAL DATA Mechanical speed CONTAINER

CODY up to 400 pcs /min

CONTAINER DATA Diameter Ø of round bottle Bottle height without seal Ext. diameter of seal

From 14 to 52 mm From 35 to 130 mm From 14 to 35 mm

15

BOTTLE LABELLING

Linear labeller SL-F SERIES Featured Model SL-F 230

Labelling machines with stainless steel frame designed to grant easy access for set-up, inspection and maintenance. An advanced control system syncronizes the independent servo driven motors and supervises the process for the best, performing and reliable labelling operations.

• Self-learning system of label length, bar code and overprint position • Power driven unwinder with adjustable loop

16

• Micrometric adjustment of the label and overprint position • Self-diagnosis on touch screen display • Automatic reject for: missing label, printing and code errors

TECHNICAL DATA Mechanical speed (pcs/min) Labelling heads (Nr.)

SL-F 220 150 1

SL-F 230 180 2

SL-F 425 400 1

BL-F 425 400 1

CONTAINER SIZE Product diameter Ø Product height

15 - 90 mm 30 - 250 mm

15 - 90 mm 30 - 250 mm

15 - 90 mm 30 - 250 mm

15 - 90 mm 30 - 250 mm

LABEL SIZE Label height Label length

10 - 120 mm 13 - 190 mm

10 - 120 mm 13 - 190 mm

10 - 120 mm 13 - 190 mm

10 - 120 mm 13 - 190 mm

CARTRIDGES/AMPOULES/VIALS LABELLING

Rotary labeller RL-F SERIES Featured Model RL-F 100

Solidity, efficiency and reliability, are the factors that have determined the success of these labelling machines. They have been designed for intermediate production volumes.

• One labelling head • In-line belt feeding system • Continuous mode speed adjustment • Self-learning system of label parameters • Label dispenser powered by servo driven motors • Automatic reel unwinding unit • Fail-safe logic reject

TECHNICAL DATA Mechanical speed (pcs/min) Labelling heads (Nr.)

RL-F 100 150 (Ø 42) - 80 (Ø 60) 1

RL-F 200 200 1

CONTAINER SIZE Product diameter Ø Product height

20 - 60 mm 30 - 120 mm

10 - 36 mm 40 - 80 mm

LABEL SIZE Label height Label length

10 - 80 mm 13 - 190 mm

10 - 80 mm 13 - 120 mm

17

CARTRIDGES/AMPOULES/VIALS LABELLING

Rotary labeller RL-F SERIES Featured Model RL-F 800

High-speed labelling machines with a rotary star wheel transport system, designed to reduce manual operations. The transport star wheel is equipped with a patented rolls adjusting system to handle a wide range of products.

• In-line belt feeding system • Self-learning system of label parameters • Synchronized servo motors • Self-diagnosis on LCD display • Label presence control system • Fail-safe logic reject

18

TECHNICAL DATA Mechanical speed (pcs/min) Labelling heads (Nr.)

RL-F 300 300 1

RL-F 500 500 1

RL-F 800 800 1

CONTAINER SIZE Product diameter Ø Product height

10 - 32 mm 40 - 130 mm

8 - 32 mm 40 - 130 mm

8 - 54 mm 35 - 100 mm

LABEL SIZE Label height Label length

10 - 60 mm 13 - 100 mm

10 - 60 mm 13 - 100 mm

10 - 75 mm 25 - 170 mm

MULTI PRODUCT LABELLING

Multi head labeller RE SERIES Featured Model RE 202

Full servo-driven rotary labellers suitable to apply self-adhesive labels, or outserts with glue at high speeds, on oval, shaped or cylindrical containers of glass, plastic and metal.

Suitable for Track & Trace applications.

• Up to 4 labelling heads, with non-stop operation option • Angular adjustment of label head for non-standard shapes • 2D code print&check system

• Self-learning label configuration and memorization system • Ergonomic balcony construction for easy access • User-friendly format changeover

TECHNICAL DATA Mechanical speed (pcs/min) Labelling heads (Nr.)

RE 202 200 2

RE 302 300 2

RE 402 400 2

RE 204 200 4

RE 304 300 4

RE 404 400 4

CONTAINER SIZE Product diameter Ø (mm) Product height (mm)

20 - 120 50 - 220

20 - 120 50 - 220

20 - 120 50 - 220

20 - 120 50 - 220

20 - 120 50 - 220

20 - 120 50 - 220

LABEL SIZE Label height (mm max) Label length (mm max)

135 190

135 190

135 190

135 190

135 190

135 190

19

MULTI PRODUCT LABELLING

Modular horizontal labeller BL-H Featured Model BL-H 235

Automatic linear machine suitable to apply labels (stickers, wrap-around or oriented labels) on different shape of containers in horizontal position. Unit operating in line with other machines or as a free-standing unit if connected at the infeed with proper feeding systems.

Bl-H235 is a Modular Horizontal labeller that handle a vast range of product shape and sizes.

• Multiple labeling heads and multiple labels application, with possibility of NON-STOP operation • Automatic or manual infeed and outfeed stations.

• Customized label smoothing systems and variety of the label print and control systems • Enhanced integration of robotic technology and fully servo-driven motorization of the main working stations • Labelling of: Bottle-pack, Autoinjector pen, Aerosol, Spray, Lipstick etc.

20

OUTPUT Up to 200 pcs./min.

STRIP PACK

Strip MST SERIES (HORIZONTAL) Featured Model MST 300 H

MST300H is designed to realize four-side sealed foil pack (strip pack) containing flat-shaped solid products, such as bottlepack, blisters, rapid tests and medical devices.

The horizontal feeding unit fills the strip with product, seals and discharges it at the outfeed station.

Balcony-type construction with separate motorization from the functional modules, to ensure ergonomic, mainteinance and safety.

Possibility to process different kind of thermo-sealeble films.

Infeed and outfeed modules can be customized on the type of production and specific customer requirements.

• cGMP compliants • Stand alone or connected versions • Step by step horizontal feeding conveyor • Two reel-holders equipped with reel and control sensors • Splice detection on films • Vertical film cutting unit • Transversal cutting driven by servomotors • Size sealing rollers • Product presence and strip filling controls • Fast format changeover • Splice tables • Rollers overheating control • Automatic film allignement

STRIP PACKER Nr. of channels Max output (strokes per channel/min) Reel width (mm) Reel Ø (mm)

MST 300 H Up to 5 Up to 60 Up to 340 Up to 400

21

THERMOFORMING

Automatic deep draw thermoformer FB SERIES Featured Model FB 220

Mechanical intermittent motion fully automatic packaging machine, balcony construction, PC-controlled. Designed to suit pharmaceutical-production environments, it forms trays for vials, ampoules, syringes and similar products out of eco-thermoformable films.

Its sturdiness, simple operation and the easy, tool-less change-over make it reliable, high flexible, efficient and easy to service in a very small footprint.

• Versatility and efficiency in a small footprint • Balcony design for easy access • Can be supplied with or without heat-sealing station • Prepared for connection from/to in-line integrated machines • User-friendly size changeover • Thanks to the servo main-drive, the machine speed is adjustable from the main HMI, within dedicated recipes

22

TECHNICAL DATA Mechanical speed (cycle/minute)

FB 220 15-45

FB 320 15-45

FB 420 15-45

FORMING AREA Forming draw depth (max.)

Pitch Web width

28 mm 160 mm 184 mm

42 mm 254 mm 220 mm

42 mm 254 mm 320 mm

DIE-CUTTING AREA Pitch Web width

154 mm 170 mm

248 mm 214 mm

248 mm 314 mm

THERMOFORMING

Automatic deep draw thermoformer FBZ SERIES Featured Model FBZ 320

Technical intermittent motion fully automatic packaging machines, balcony construction, independent servo-driven stations, stainless steel finish, PC-controlled.

Designed to fit into pharmaceutical-production environments, it thermoforms trays for vials, ampoules, syringes and similar products out of thermoformable films such as PVC, PET, Polystyrene (PS), PP, PLA multilayer laminates etc. Its sturdiness, modular construction, simple operation and the easy, tool-less changeover make it reliable, highly flexible, efficient and easy to service.

• Integrated Robomaster for products Pick-and-Place • Prepared for connection from/to in-line integrated machines • High-speed fully automatic positive products feeding systems are available • High draw depth (up to 42 mm) • ZERO-WASTE version (FBZ) with quick die-cutter available (subject to the format configuration)

TECHNICAL DATA Mechanical speed (cycle/minute)

FBZ 220 15-45

FBZ 320 15-45

FBZ 420 15-45

FORMING AREA Forming draw depth (max.)

Pitch Web width

28 mm 160 mm 184 mm

29 mm 254 mm 220 mm

29 mm 254 mm 320 mm

DIE-CUTTING AREA Pitch Web width

127 mm 170 mm

127 mm 214 mm

127 mm 314 mm

23

THERMOFORMING

Robotized integrated tray line UNICA Featured Model UNICA

Robotized packaging line integrating both operations of deep draw thermoforming and cartoning as well as both product and tray robotized feeding systems in a single monoblock.

The whole line is controlled by a single, common display, and is characterized by a small footprint.

• Easy access to all machine stations, high ergonomics • High visibility of all units for immediate clearance • Simple to operate • Quick and easy tool-less changeover • High draw depth (28 mm) • Intermittent motion cartoning section • Positive product feeding and transfer system by means of 2 integrated Robovision: for product feeding into the deep-draw tray and for tray feeding to the cartoner • Size parameters set on the control PC-panel, recalled under recipes for fast changeover • Low-maintenance mechanical parts and long life of drive parts • Particularly low-noise levels thanks to advanced solutions on product and carton conveyors

24

TECHNICAL DATA MECHANICAL SPEED (cycles/minute) Forming draw depth (max.)

Forming - Pitch Cutting - Pitch

UNICA 40-120 cart./min.

28 mm 160 mm 154 mm

CARTON SIZE Width (a) Height (b) Length (h)

30 - 130 mm 20 - 100 mm 75 - 200 mm

PAPER TRAY FORMING

Paper tray line INTERMITTENT SERIES Featured Model PAPER TRAY INTERMITTENT LINE

Thanks to an experience of over 10 years and a high number of references on the market we are leader in the design and production of packaging lines based on paperboard.

The ideal solution to pack any kind of pharmaceutical or non-pharmaceutical products like syringes, vials, auto-injector pens, inhalers, bottles, tubes and any other product which needs to be packaged in a tray.

The sector of new materials for packaging is growing rapidly, and we’re all committed to increasing sustainability and reduce the use of non eco-friendly materials such as plastic.

The paperboard magazines are combined with Marchesini Group advanced level of automation, the precision and speed of robots and pick up arms allow trays to be fed also in alternate mode.

This makes our solution adaptable to the needs of downstream machine.

• Industry 4.0 compliance • Multi-product cartoners • Efficiency & reliability • Robotized system • Ergonomic design

Regarding speeds and limits refer to our cartoning series.

25

PAPER TRAY FORMING

Paper tray line CONTINUOUS SERIES Featured Model PAPER TRAY LINE

A strong experience and the development of dozens of solutions allow Marchesini Group to offer its customers the paperboard packaging solution suited to their needs. Marchesini Group has a wide knowledge in product handling and feeding. The tray magazines on our machines are compact, modular and versatile.

What makes this unit stand out is the way the magazines are combined with the advanced level of automation by Marchesini Group. The precision and speed of the robots and pick up arms allow trays to be fed continuously as our machine operates also in continuous mode. This makes it adaptable to the needs of downstream machines and as more than one magazine can be fitted, its performance in terms of speed and precision is incredibly high.

We have a team that focuses on designing customised trays and cartons for specific product type, sizes and quantities. Using prototypes and mock-ups, the trays and cartons are then fine-tuned so that customers can optimise their entire packaging line, from the handling of the components, to the cartoner and right down to the case-packer and palletizer.

• Industry 4.0 compliance • Multi-product cartoners • Efficiency & reliability • Robotized system • Ergonomic design Regarding speeds and limits refer to our cartoning series.

26

CARTONING INTERMITTENT

Intermittent motion cartoner series MA SERIES (50 - 80) Featured Model MA 80

Intermittent-motion automatic machines with horizontal carton transport, particularly suitable for packing sachets, deep-draw thermoformed trays, as well as vials, bottles and perfumes.

• Versatility and efficiency in a small footprint • Balcony design • Synchronized servo motors • User-friendly format changeover • Cross control product-carton-leaflet • Belt conveyor (*) The output depends on product characteristics, feeding groups and installed accessories.

“G” Longer conveyor to perform extra steps of closure.

“L” Larger conveyor to machine products with wider “h” length.

TECHNICAL DATA Pitch Output (cartons/minute)*

MA 50 230 mm Up to 70

MA 50 L 230 mm Up to 60

MA 80 160 mm Up to 120

MA 80 L+G 160 mm Up to 70

CARTON SIZE Width (a) Height (b) Length (h) A+B max

SPEED 40 - 190 mm 20 - 105 mm 75 - 200 mm 270 mm

SPEED 40 - 190 mm 20 - 105 mm 75 - 250 mm 270 mm

SPEED 30 - 130 mm 20 - 100 mm 75 - 200 mm 230 mm

SPEED 30 - 130 mm 20 - 100 mm 75 - 250 mm 230 mm

OPTIONS “G” Long Base Length (h)

-

-

✔

✔

27

CARTONING INTERMITTENT

Intermittent motion cartoner series MA SERIES (100 - i 150) Featured Model MA-i 150

Intermittent-motion automatic machine with horizontal carton transport, particularly suitable for packing blister, tubes, mascara and lipsticks.

• Versatility and efficiency in a small footprint • Balcony design • Synchronized servo motors • User-friendly format changeover • Cross control product-carton-leaflet • Belt conveyor

(*) The output depends on product characteristics, feeding groups and installed accessories.

28

TECHNICAL DATA Pitch Output (cartons/minute)* CARTON SIZE Width (a) Height (b) Length (h)

MA 100

MA-i 150

110 mm Up to 100

120 mm Up to 150

SPEED 20 - 85 mm 16 - 65 mm 60 - 170 mm

SPEED 20 - 90 mm 15 - 90 mm 60 - 170 mm

CARTONING CONTINUOUS

Continuous motion cartoner series MA SERIES (155 - 255 - 305) Featured Model MA 255 fully configured

Continuous motion medium-speed horizontal cartoning machines, particularily suitable for packing tubes, blister, vials and bottles.

• Versatility and efficiency in a small footprint • Balcony design for easy access • Oil-bath main drive units • Synchronized servo motors

• Motorized adjustment of carton length quota • User-friendly size changeover • Cross control product-carton-leaflet • Chain conveyor

TECHNICAL DATA Pitch Output (cartons/minute)*

MA 155 127 mm Up to 140

MA 155 L 127 mm Up to 120

MA 255 127 mm Up to 190

MA 255 L 127 mm Up to 180

MA 305 127 mm Up to 240

MA 305 L 127 mm Up to 230

CARTON SIZE Width (a) Height (b) Length (h)

SPEED 25 - 100 mm 15 - 85 mm 65 - 150 mm

SPEED 25 - 100 mm 15 - 85 mm 65 - 190 mm

SPEED 25 - 100 mm 15 - 85 mm 65 - 150 mm

SPEED 25 - 100 mm 15 - 85 mm 65 - 190 mm

SPEED 25 - 100 mm 15 - 85 mm 65 - 150 mm

SPEED 25 - 100 mm 15 - 85 mm 65 - 190 mm

OPTIONS “G” Long Base

✔

✔

✔

✔

✔

✔

(*) The output depends on product characteristics, feeding groups and installed accessories.

“G” Longer conveyor to perform extra steps of closure. “L” Larger conveyor to machine products with wider “h” length.

29

CARTONING CONTINUOUS

Continuous motion cartoner series MA SERIES (200 - 202) Featured Model MA 202

Continuous motion, medium-speed, horizontal cartoning machines particularly suitable for packing large tray formats, vials, bottles and stacked blister.

• Versatility and efficiency in a small footprint • Balcony design for easy access • Oil-bath main drive units • Synchronized servo motors • Servo-powered adjustment of carton length quota

• User-friendly size changeover • Sloping surfaces to convoy the ejected items • Cross control product-carton-leaflet • Chain conveyor

TECHNICAL DATA Pitch Output (cartons/minute)*

MA 200 190,5 mm Up to 200

MA 200 L 190,5 mm Up to 190

MA 202 158,75 mm Up to 240

MA 202 L 158,75 mm Up to 230

CARTON SIZE Width (a) Height (b) Length (h)

SPEED 30 - 160 mm 20 - 110 mm 80 - 160 mm

SPEED 30 - 160 mm 20 - 110 mm 80 - 220 mm

SPEED 30 - 130 mm 20 - 110 mm 80 - 160 mm

SPEED 30 - 130 mm 20 - 110 mm 80 - 220 mm

(*) The output depends on product characteristics, feeding groups and installed accessories.

“L” Larger conveyor to machine products with wider “h” length.

30

CARTONING CONTINUOUS

Continuous motion cartoner series MA SERIES (300 - 400) Featured Model MA 400 fully configured

Continuous motion high-speed horizontal cartoners, particularly suitable for packing vials and bottles, blister and syringes.

• Versatility and efficiency in a small footprint • Balcony design for easy access • Oil-bath main drive units • Synchronized servo motors • Motorized adjustment of carton length quota

• Carton opening by rotating drum • User-friendly format changeover • Cross control product-carton-leaflet • Chain conveyor

TECHNICAL DATA Pitch Output (cartons/minute)*

MA 300 127 mm Up to 300

MA 300 L+G 127 mm Up to 280

MA 400 95,25 mm Up to 400

MA 400 L+G 95,25 mm Up to 370

CARTON SIZE Width (a) Height (b) Length (h) A+B max

SPEED 25 - 100 mm 15 - 85 mm 65 - 150 mm 165 mm

SPEED 25 - 100 mm 15 - 85 mm 65 - 190 mm 165 mm

SPEED 25 - 70 mm 15 - 85 mm 65 - 150 mm 165 mm

SPEED 25 - 70 mm 15 - 85 mm 65 - 190 mm 165 mm

OPTIONS “G” Long Base Length (h)

✔

incl.

✔

incl.

(*) The output depends on product characteristics, feeding groups and installed accessories.

“G” Longer conveyor to perform extra steps of closure. “L” Larger conveyor to machine products with wider “h” length.

31

CARTONING CONTINUOUS

Continuous motion cartoner series MA SERIES (252 - 302) Featured Model MA 252

Continuous motion medium-speed horizontal cartoners, paritcularly suitable for packing deep-draw thermoformed trays for ampoules and syringes.

• Versatility and efficiency in a small footprint • Balcony design for easy access • Oil-bath main drive units • Synchronized servo motors • Motorized adjustment of carton length quota

• User-friendly format changeover • Long carton magazine • Cross control product-carton-leaflet • Chain conveyor

TECHNICAL DATA Pitch Output (cartons/minute)*

MA 252 158,75 mm Up to 140

MA 252 L 158,75 mm Up to 130

MA 302 158,75 mm Up to 210

MA 302 L 158,75 mm Up to 200

CARTON SIZE Width (a) Height (b) Length (h)

SPEED 25 - 130 mm 15 - 85 mm 65 - 150 mm

SPEED 25 - 130 mm 15 - 85 mm 65 - 190 mm

SPEED 25 - 130 mm 15 - 85 mm 65 - 150 mm

SPEED 25 - 130 mm 15 - 85 mm 65 - 190 mm

(*) The output depends on product characteristics, feeding groups and installed accessories.

“L” Larger conveyor to machine products with wider “h” length.

32

CARTONING CONTINUOUS

Continuous motion cartoner series MA SERIES (260) Featured Model MA 260 with vial feeder

Continuous motion medium to high-speed horizontal cartoners, particularly suitable for packing blister, vials and bottles.

• Versatility and efficiency in a small footprint • Balcony design for easy access • Oil-bath main drive units • Synchronized servo motors • Motorized adjustment of carton length quota • User-friendly format changeover • Cross control product-carton-leaflet • Belt conveyor

(*) The output depends on product characteristics, feeding groups and installed accessories.

“G” Longer conveyor to perform extra steps of closure.

TECHNICAL DATA Pitch Output (cartons/minute)*

MA 260 110 mm Up to 260

CARTON SIZE Width (a) Height (b)

SPEED 30 - 90 mm 15 - 90 mm

Length (h)

75 - 150 mm

OPTIONS “G” Long Base

✔

33

CARTONING CONTINUOUS

Continuous motion cartoner series MA SERIES (360 - 500) Featured Model MA 500

Continuous motion high-speed horizontal cartoners, particularly suitable for packing blister, vials and bottles.

• Versatility and efficiency in a small footprint • Balcony design for easy access • Oil-bath main drive units • Synchronized servo motors • Motorized adjustment of carton length quota • User-friendly format changeover • Long cartons magazine • Cross control product-carton-leaflet • Belt conveyor (*) The output depends on product characteristics, feeding groups and installed accessories.

34

TECHNICAL DATA Pitch Output (cartons/minute)*

MA 360 110 mm Up to 360

MA 500 110 mm Up to 500

CARTON SIZE Width (a) Height (b) Length (h)

SPEED 35 - 90 mm 15 - 90 mm 75 - 150 mm

SPEED 35 - 90 mm 15 - 90 mm 75 - 150 mm

CARTONING

Cartoner MIDCARTON Featured Model MIDCARTON

Side-loading, intermittent motion machine working both as Cartoner and Casepacker.

The machine can handle alternatively cartons, corrugated cartons and shipping boxes; it can easily work in bypass mode thanks to a dedicated transport system.

It Is design with a robot for shippers and cartons opening in the forming station and is able to work with multiple closure like glue, tuck-in and by tape.

Based on the product infeed requirements it can be equipped either with a second robot or with additional feeding systems.

TECHNICAL DATA Mechanical Speed (case-box/minute) CARTON/BOX SIZE Width (a) Height (b) Length (h)

GLUE CLOSURE

TUCK-IN

TAPE

25SPEE

25S

15SPEED

D

PEED

50 - 300 mm 50 - 200 mm 80 - 260 mm

50 - 200 mm 50 - 120 mm 50 - 260 mm

140 - 300 mm 125 - 200 mm 115 - 260 mm

35

CARTONING

Cartoner FRB/FRT Featured Model FRB 500

Automatic intermittent-motion machine designed to form boxes and trays from flat cardboard.

Particularly suitable for the pharmaceutical markets, the product can be closed with a tuck-in flap closure or with Hotmelt glue. The product can be side or top-loaded.

• Designed in accordance with cGMP regulations • Balcony-style structure for easy access, cleaning and maintenance • Clear separation between mechanical areas, inside the machine structure, and the product handling area to protect product from dust particles • Servo-driven motors • Quick and easy size changeover • All sizes to be handled are memorized and can be automatically called up from the machine PC • Machine uses corrugated cardboard from 1 to 3 mm or simple paperboard from 0.5 to 0.7 mm • Hotmelt glue for flat cardboard

36

TECHNICAL DATA Mechanical speed (cartons/minute)

FRB 500 40

FRT 500 40

CARTON SIZE Width (a) Height (b) Length (h)

SPEED 80 - 250 mm 20 - 150 mm 80 - 150 mm

SPEED 80 - 250 mm 20 - 150 mm 80 - 150 mm

LABELLING & SERIALIZATION

Continuous motion labeller series SL-A SERIES (A 210 – A 305) Featured Model SL-A 210

The SL-A305 is a continuous motion labelling machine suitable to apply one (1) self-adhesive vignette on the upper carton surface.

The SL-A210 is the high-end model in this range and features 2D print&check serialization system and a labelling unit for tamper-evident seal.

• Continuous mode speed adjustment • Twin conveyor belts with adjustable width • Labels position adjustment • Fast format changeover without additional parts • Up to 2 labelling heads (SL-A210 only) • 15’’ Touch screen control panel for machine and serialization system management (SL-A210 only)

TECHNICAL DATA Mechanical speed (pcs/min)

SL-A 210 250

SL-A 305 300

CARTON SIZE Width (a) Height (b) Length (h)

SPEED 25 - 180 mm 17 - 100 mm 70 - 250 mm

SPEED 40 - 180 mm 15 - 80 mm 40 - 200 mm

LABEL SIZE Vignette height (B) Vignette length (A) TE-Seal height (B) TE-Seal length (A)

15 - 30 mm 15 - 60 mm

20 - 60 mm 15 - 80 mm -

37

LABELLING & SERIALIZATION

Continuous motion labeller series BL-A SERIES (A 309 – A 415 - A 415 S) Featured Model BL-A 415

Automatic labellers to affix one self-adhesive vignette on the upper face of cartons.

The machines are designed for quick installation of Track & Trace units, inkjet, or laser printers and cameras, which mark and read the DATAMATRIX for serialization purposes. As an alternative to vignette application, the BL-A415 can be equipped with two heads for tamper-evident seal application.

• Balcony design to assure an easy access for management, inspection and service • PC controlled with positive “Fail Safe” logic • Continuous mode speed adjustment • Patented cartons indexing device • Label dispensing on servo driven motor • Automatic speed synchronization of all motors • Fast format changeover without parts • Self diagnosis on display

(*) Conveyor pitch unique size 150 mm.

38

TECHNICAL DATA Mechanical speed (pcs/min)

BL-A 309 300

BL-A 415 400

BL-A 415 S* 400

CARTON SIZE Width (a) Height (b) Length (h)

SPEED 20 - 105 mm 15 - 90 mm 70 - 250 mm

SPEED 20 - 105 mm 15 - 90 mm 45 - 250 mm

SPEED 25 - 60 mm 15 - 90 mm 70 - 250 mm

LABEL SIZE Vignette height (B) Vignette length (A) TE-Seal height (B) TE-Seal length (A)

20 - 60 mm 15 - 80 mm -

20 - 60 mm 15 - 80 mm 15 - 30 mm 15 - 60 mm

20 - 60 mm 15 - 80 mm 15 - 30 mm 15 - 60 mm

LABELLING & SERIALIZATION

Continuous motion labeller series BL-A SERIES (A 420 – A 430 - A 525) Featured Model BL-A 420

Automatic labellers for the application of self-adhesive vignettes and tamper evident seals.

The machines are designed for quick installation of Track & Trace units, for DATAMATRIX printing and verification, as well as printing of relevant human-readable text on the lateral flaps and on the top panel.

• Balcony design to assure easy access for management, inspection and service • PC controlled with positive “Fail Safe” logic • Continuous mode speed adjustment • Patented cartons indexing device • Label dispensing on servo driven motor • Automatic speed synchronization of all motors • Fast format changeover without parts • Self diagnosis on display

TECHNICAL DATA Mechanical speed (pcs/min)

BL-A 420 400

BL-A 430 400

BL-A 525 500

CARTON SIZE Width (a) Height (b) Length (h)

SPEED 25 - 105 mm 15 - 90 mm 70 - 250 mm

SPEED 20 - 105 mm 15 - 90 mm 70 - 250 mm

SPEED 20 - 65 mm 15 - 90 mm 70 - 190 mm

LABEL SIZE Vignette height (B) Vignette length (A) TE-Seal height (B) TE-Seal length (A)

20 - 60 mm 15 - 80 mm 15 - 30 mm 15 - 60 mm

20 - 60 mm 15 - 80 mm 15 - 30 mm 15 - 60 mm

20 - 60 mm 15 - 80 mm 15 - 30 mm 15 - 60 mm

39

LABELLING & SERIALIZATION

Continuous motion labeller series BL-A SERIES (A 418 CW - A 318 CW) Featured Model BL-A 418 CW

Automatic labellers that feature an integrated checkweigher, for carton weigth checking.

The machines are designed for quick installation of Track & Trace units, inkjet and cameras, which mark and read the DATAMATRIX for serialization purposes.

The BL-A 418 CW can be equipped with two heads for tamper-evident seal application.

• Balcony design to assure easy access for management, inspection and service • PC controlled with positive “Fail Safe” logic • Continuous mode speed adjustment • Patented cartons indexing device • Label dispensing on servo driven motor • Integrated checkweigh unit • Automatic speed synchronization of all motors • Fast format changeover without parts • Self diagnosis on display

40

TECHNICAL DATA Mechanical speed (pcs/min)

BL-A 418 CW 400

BL-A 318 CW 300

CARTON SIZE Width (a) Height (b) Length (h)

SPEED 25 - 65 mm 15 - 90 mm 70 - 160 mm

SPEED 25 - 105 mm 15 - 90 mm 60 - 160 mm

LABEL SIZE Vignette height (B) Vignette length (A) TE-Seal height (B) TE-Seal length (A)

20 - 60 mm 15 - 80 mm 15 - 30 mm 15 - 60 mm

20 - 60 mm 15 - 80 mm -

LABELLING & SERIALIZATION

Continuous motion labeller series BL-A SERIES (A 420 CW – A 430 CW - A 525 CW) Featured Model BL-A 420 CW

Automatic labellers that feature an integrated checkweigher, for carton weighing and checking.

As well as other similar models these machines are suitable for applying self-adhesive vignette and tamper evident seals on cartons, at high production speeds. The units are pre-arranged to house Track & Trace applications.

• Balcony design to assure easy access for management, inspection and service • PC controlled with positive “Fail Safe” logic • Continuous mode speed adjustment • Patented cartons indexing device • Label dispensing on servo driven motor • Integrated checkweigh unit • Automatic speed synchronization of all motors • Fast format changeover without parts • Self diagnosis on display

TECHNICAL DATA Mechanical speed (pcs/min)

BL-A 420 CW 350

BL-A 430 CW 300

BL-A 525 CW 500

CARTON SIZE Width (a) Height (b) Length (h)

SPEED 25 - 105 mm 15 - 90 mm 70 - 160 mm

SPEED 25 - 105 mm 15 - 90 mm 70 - 250 mm

SPEED 20 - 65 mm 15 - 90 mm 70 - 160 mm

LABEL SIZE Vignette height (B) Vignette length (A) TE-Seal height (B) TE-Seal length (A)

20 - 60 mm 15 - 80 mm 15 - 30 mm 15 - 60 mm

20 - 60 mm 15 - 80 mm 15 - 30 mm 15 - 60 mm

20 - 60 mm 15 - 80 mm 15 - 30 mm 15 - 60 mm

41

WRAPPING

Bundler FA SERIES Featured Model FA 04

Automatic intermittent-motion machine designed in accordance with cGMP standards for wrapping with stretch film. Conceived primarily for the cosmetics and pharmaceutical markets, simplicity of design and high-speed output are its main features.

• Servo driven motor guarantees reliability and synchronized movement even at high speed • Machine and motors managed by PC • Balcony style structure with clear division between mechanical parts situated at the rear of the machine and product flow at the front • Ergonomic structure facilitates machine inspection and provides high workflow visibility • Simple and linear construction for easy cleaning • Speed, strokes and single group positions are set up from the PC by programmable logics, making correct machine set-up automatic and size changeover extremely quick and easy

42

TECHNICAL DATA Mechanical speed (bundle/minute) Product Width “a” Product Height “b” Product Length “h” Bundle Width “A” Bundle Height “B” Bundle Length “H”

FA 04 40 60 - 350 mm 20 - 100 mm 55 - 200 mm 60 - 350 mm 20 - 220 mm 55 - 200 mm

WRAPPING

Overwrapper FARPLUS Featured Model FARPLUS

Automatic machine for overwrapping cartons and regular-shaped single or bundled products.

• A wide range of personalization options available • Bypass belt for products that must not be overwrapped • Positive carton transport identify carton position to carry out additional operations and prevent contact between cartons • Balcony construction for easy access, product visibility, maintenance and cleaning • Touch screen control panel for machine management,with format size parameter set-up • Easy and fast, tool-free changeover from operator side • Centered product stop ensures uniform seal position on all packages • High quality wrapping

OUTPUT Up to 70 cycle/min PRODUCT RANGE Width (a) 20 - 300 mm Height (b) 15 - 150 mm Length (h) 60 - 200 mm

43

WRAPPING

Overwrapper MF SERIES Featured Model MF 910

Automatic overwrapping machine, designed for the pharmaceutical and cosmetic markets.

Suitable to operate with several typologies of products, single or banded together, with thermo-sealing film.

• The working area is in cantilever (balcony type) layout, with easy accessibility and a small footprint • Driven by Brushless motors and remotely controlled by a PC, sealing temperatures included. The machine is fitted for a rapid size change over thanks to the employment of the lateral folding unit that allows to minimize the spare parts reducing the time needed to change the product format • Several arrangements and a wide range of customized solutions are available • Conformed to the GMP requirements • All the group placed in ergonomic positions • Operator touch screen interface for machine management

44

TECHNICAL DATA Mechanical speed Product Width “a” Product Height “b” Product Length “h” Bundle Width “A” Bundle Height “B” Bundle Length “H”

MF 910 M 80 cycle/min 20 - 300 mm 12 - 150 mm 60 - 250 mm 50 - 300 mm 25 - 150 mm 60 - 250 mm

CASEPACKING & DEPACKING

Casepacker BESTPOCKET Featured Model BESTPOCKET

Automatic casepacker with horizontal infeed and an extremely compact layout.

• The Bestpocket combines innovation and consolidated packing solutions • The fast format changeover plus customizable outfeeds enable a wide range of products to be processed • This machine can be easily equipped with DATAMATRIX verification camera and multilevel parent-child aggregation system to aggregate cartons in a case with a serialized • Machine can be equipped with many accessories such as automatic case magazine, glue closure instead of tape

TECHNICAL DATA Output (Case/Min) Case Width “A” Case Height “B” Case Length “H”

BESTPOCKET 7 160 - 520 mm 120 - 400 mm 120 - 350 mm

45

CASEPACKING & DEPACKING

Casepacker MC SERIES Featured Model MC 820

Automatic machines for packing single cartons or bundles into cases, closed with adhesive tape or glue. The machines comes fully equipped for serialization and data aggregation (Track&Trace), is controlled by servo-driven motors and PC-managed.

• Designed in accordance with cGMP regulations • Balcony-style structure for easy access, cleaning and maintenance • Clear separation between mechanical areas inside the machine structure and the product handling area to protect product from dust particles • Servo-driven motors

46

• Size changeover adjustments in width (quota B),and height (quota H) carried out by servo driven motors, controlled directly from the operator panel, length (quota A) is automatically managed by the size format parameters from the PC • Easy changeover (hopper, Pick & Place suction cups and pusher) by means of quick lock size parts with minimal use of tools TECHNICAL DATA Note Mechanical speed (case/minute) Case Width “A” Case Height “B” Case Length “H”

MC 820 10 140 - 520 mm 120 - 350 mm 120 - 350 mm

MC 822 20 140 - 400 mm 110 - 300 mm 110 - 300 mm

MC 824 6 250 - 600 mm 180 - 400 mm 170 - 400 mm

CASEPACKING & DEPACKING

Casepacker PS SERIES Featured Model PS 310

PS Series are very compact Casepacker that can be used also for Track&Trace and aggregation purposes. If during the infeed cycles an incorrect code is being detected, the case or the cartons (depends on the machine model) are carried to a specific position to be manually removed by the operator. Serialized code can be read row-by-row or layer-by-layer.

TECHNICAL DATA Note Mechanical speed (case/minute) Case Width “A” Case Height “B” Case Length “H”

PS 300 SEMI-AUTOMATIC 4 200 - 600 mm 125 - 400 mm 80 - 400 mm

PS 310 SEMI-AUTOMATIC 4 160 - 450 mm 120 - 350 mm 100 - 350 mm

PS 510 AUTOMATIC 16 140 - 450 mm 120 - 350 mm 75 - 350 mm

47

CASEPACKING & DEPACKING

Serialization & aggregation unit TRACKPACK Featured Model TRACKPACK

Continuous motion monoblock machine for serialisation, aggregation and Vignette or Tamper Evident applications, with semi-automatic casepacking. Automatic labelling and semiautomatic casepacking machine for applying at medium speed one (1) selfadhesive vignette on the upper carton side or, two (2) tamper-evident ‘TE’ seals on the carton sides. The machine inserts the product into a manually-opened case, loads it in the hopper and then unloads the filled cases. The machine is set up for tracking devices such as inkjet printers plus relevant cameras, which print and verify 2D codes and humanreadable text. Trackpack operates in line with other machines and is set up for serialisation and aggregation applications.

48

TECHNICAL DATA Mechanical speed (case/minute) Product Width “a” Product Height “b” Product Length “h” Bundle Width “a1” Bundle Height “b1” Bundle Length “h1” Case Width “A” Case Height “B” Case Length “H”

TRACKPACK 4 20 - 105 mm 19 - 90 mm 70 - 250 mm 25 - 580 mm 19 - 380 mm 70 - 380 mm 200 - 600 mm 125 - 400 mm 80 - 400 mm

CASEPACKING & DEPACKING

Top loader casepacker MCV 850 Featured Model MCV 850

Automatic top load case packing machine.

• Balcony construction for easy access, product visibility, maintenance and cleaning • Reliable and robust mechanical construction to reduce maintenance and prolongs machine life • Compact-sized machine, with small footprint • Vertical magazine case feed, conveniently positioned at the front of the machine, with high loading capacity • Touch screen control panel for machine management, with format size parameter set-up • Set-up for serialization and aggregation applications

OUTPUT Up to 12 cases/min PRODUCT RANGE Width (a): 140 - 420 mm Height (b): 120 - 320 mm Length (h): 120 - 320 mm

49

CASEPACKING & DEPACKING

Depacking & blowing monoblock MD7 Featured Model MD7

Automatic intermittent motion machine, with robotized movements and servo motor drive, to remove the shrinkable PE wrapping from the bundles of round glass bottles and conveying them to the feeding system of the downstream line. Bundles arriving from the De-Palletizer or fed manually are opened and the bottles are conveyed to the downstream machine in single row.

The machine can be equipped with a blowing table.

• Overall dimensions are contained • The design satisfies pharmaceutical packaging expectances by offering easy access from all sides, allowing easy cleaning during size change and at lot end • The discharge belt may be connected to a rotating or linear table • Safety guards in Methacrylate • Safety switches on opening doors • Easy size change over with hand wheels, clock indicators and millimeter scales

50

TECHNICAL DATA Mechanical speed Product Width Product Height Product Length

MD7 Up to 5 bundles/minute 300 - 600 mm 50 - 200 mm 200 - 400 mm

PALLETIZING & DEPALLETIZING

Palletizer & depalletizer MP 830 - MDP 810 Featured Model MP 830

MP830Automatic machine capable of receiving single closed cases on an infeed motorized roller belt, pick-up the shippers and palletize them in requested patterns on a standard wooden pallet. A solid structure in painted steel plates supports the anthropomorphic “Robotic Arm” with 4 free sides movement, which improves performance and flexibility of the application based on the experience of previous Cartesian design.

• Movements achieved through brushless motors, controlled by the PC • The Pickup head works with vacuum and free rotation over 360 degrees • Manual empty pallet loading and manual full pallet discharge within dedicated guides with prearrangement for automatic empty pallet loading and discharge TECHNICAL DATA Note Mechanical speed (cycles/minute) Case Width “A” Case Height “B” Case Length “H”

MP 830 Robotic Arm 10 140 - 600 mm 120 - 400 mm 120 - 400 mm

MDP810 Automatic machine for the de-palletizing of single and compact products loaded on a pallet. By means of a pick and place movement, the product is transferred from the pallet to the infeed conveyor of the downstream machine.

• All mechanical movements and control motors are enclosed within the frame • Movements achieved through brush less motors, controlled by the PC • The products arrive from a pallet placed on a fixed position in infeed • Pickup heads with vacuum, rotation freedom all 360 degrees • Manual pallet loading onto dedicated guides in infeed position • Machine prearranged for automatic pallet loading and discharge TECHNICAL DATA Note Mechanical speed (cycles/minute) Case Width “A” Case Height “B” Case Length “H”

MDP 810 Depalletizer 4-5 220 - 600 mm 220 - 400 mm 50 - 220 mm

51

PALLETIZING & DEPALLETIZING

Casepacker & palletizer MCP 840 Featured Model MCP 840

Automatic horizontal casepacker palletizer combining in a single, compact monoblock the operations of packaging products in cases then palletizing them.

• The machine has been designed and manufactured following the balcony type construction to reduce mechanical maintenance and lubrication • The mechanical parts are protected against dirt and dust because they are isolated from the working area and the case transport unit • The electric panel of the monoblock is included inside a sliding cabinet placed on the casepacker rear side, the sliding cabinet makes possible accessibility to all mechanisms • All the casepacker palletizer motions are driven by servo motors controlled by PC • Adjustments for case size change over under ‘B’ and ‘H’ quotes are made through servo motors with command directly from the operator panel. “A” is automatically adjusted by selecting the format from the PC • Quick lock size parts with reduced use of tools

52

OUTPUT Up to 10 cases/min PALLET Europallet: 800x1000 mm - 1000x1200 mm Height: Up to 1800 mm PRODUCT RANGE Width (a) 140 - 520 mm Height (b) 120 - 350 mm Length (h) 120 - 350 mm

PALLETIZING & DEPALLETIZING

Top loader casepacker & palletizer MCPV 850 Featured Model MCPV 850

Monoblock - Integrated Unit capable of receiving products on infeed conveyor, collate them in a requested pattern, forming RSC-case (regular slotted container) taken from magazine, loading product into the case and sealing it with self-adhesive not overlapping tape, transport the closed cases to the pick-up station and palletizing them in a requested patterns.

The machine is formed as a Monobloc by unifying the top loading Case-packer MCV850 and the Palletizer MP830 and including a case transfer section between both.

• Machine frame to which all movements and functions are connected in a balcony type construction. Within the frame are enclosed all mechanical movements and motors • Movements achieved through brush less motors, controlled by the PC • Adjustments for size change of the case, width ‘B’ and height ‘H’ by servomotors with indicators shown on HMI screen • The case length adjusts automatically by case data input on the PC • Size parts are fitted by quick lock device therefore it is required a minimum use of tools • The products are transferred directly into the case from the conveyor by a Pick & Place • A vacuum gauge and/or sensor detects the pickup of each product at each cycle to assure that the defined numbers of product has been collated • In case of a wrong or missing pick-up the machine stops

OUTPUT Up to 12 cases/min PRODUCT RANGE Width (a) 140 - 420 mm Height (b) 120 - 320 mm Length (h) 120 - 320 mm

53

PALLETIZING & DEPALLETIZING

Palletizing Station WKR Featured Model WKR double Bay

Station with Robotic Arm that can be used both palletizer or depalletizer with single or double pallet station.

• Reduced footprint • Use of consolidated Marchesini robotic technology • Suitable for all Casepacker models • Buffering for no stop production • Single or double bay options • DEPALLETIZER version available • The robotic arm can lift over 15 KG

OUTPUT Up to 8 cycles/minute PALLET Europallet: 800x1200 mm - 1000x1200 mm Height: Up to 1500 mm PRODUCT RANGE Width (a) 140 - 600 mm Height (b) 120 - 400 mm Length (h) 120 - 400 mm

54

ROBOTIC HANDLING AND SPECIAL APPLICATION

Customized unit BUFFER Featured Model BUFFER

Based on the customer’s needs the Marchesini Group can design and produce different types of BUFFERS for different kinds of products, in order to achieve the production targets and the best production layout.

Modular FIFO buffers and products in trays managed by robotised Pick & Place are only some examples of solutions we can develop.

55

ROBOTIC HANDLING AND SPECIAL APPLICATION

Packaging line CONTACT LENS Featured Model CONTACT LENS LINE

Marchesini Group packaging Lines meet the highest standards of efficiency, quality and reliability in the PACKAGING of contact lenses. Our machines optimally protect the product.

The secondary packaging phase is completely automated, passing from de-traying and ending with palletizing.

CONTACT LENS PROCESS FLOW

DE-TRAYING

56

SWITCHING

BUFFERING

LABELLING

STACKING

PACKAGING

PRINTING

WRAPPING CASEPACKING PALLETIZING

ROBOTIC HANDLING AND SPECIAL APPLICATION

Label unit INHALER Featured Model BL-H 235

An inhaler is a device that gets medicine directly into a person’s lungs.

The medicine is a mist or spray that the person breathes in.

The most common type of inhaler is the pressurized metered-dose inhaler (MDI). We are able to manage a complete range of machines in this field, starting from STANDARD to Highly Customized.

INHALER PROCESS FLOW AEROSOL TEST

CHECKWEIGHER

LABELLING

CANNISTER AND INHALER COUPLING

OPTIONAL FLOW PACKING

CARTONING

CARTON CHECKWEIGHER

CARTON LABELLING PRINTING SERIALIZ.

WRAPPING CASEPACKING PALLETIZING

57

ROBOTIC HANDLING AND SPECIAL APPLICATION

Complete line AUTO-INJECTORS Featured Model COMPLETE PRODUCTION LINE

Over the years we gained a solid experience in the field of auto-injectors. Many Marchesini Group lines are handling the auto-injector process: de-traying, labelling, packaging into both PVC and cardboard trays, insertion directly into carton without tray, check weighing, serialization of the carton, case packing and palletizing with aggregation.

Marchesini Group is structured to manage a complete range of machines starting from STANDARD to Highly Customized to ensure the best value creation for our customer.

AUTO-INJECTORS PROCESS FLOW

DE-TRAYING

58

LABELLING

TRAY PACKAGING

CARTONING

WRAPPING CASEPACKING PALLETIZING

The technical specifications given in this catalogue are subject to change without prior notice or liability.

Size range may vary in accordance with the different applications.

The Marchesini Group constantly updates its products to meet market needs.

SECONDARY PACKAGING

Edition April 2026

Marchesini Group S.p.A. Via Nazionale 100 • 40065 Pianoro BO ITALY T +39 051 047 9111 sales@marchesini.com marchesini.com

MARCHESINI GROUP INSPIRED BY THE EXTRAORDINARY

Designed to deliver the highest flexibility and efficiency