CONCRETE FORMING


Growth through premier brands and innovation
Since establishment in 1987 in Five Dock, NSW, Independent Timber Importers has been on a mission to redefine the timber industry wholesale/distribution landscape. ITI has worked closely with industry suppliers, customers and associations to promote the strength, beauty and environmental benefits of using timber. At the same time ITI redefined the role of the wholesaler with its distribution and service models. With its large investments in distribution centres, product development, people and service standards; in early 2002 ITI dropped the name Independent Timber Importers and replaced this with ITI and introducing the new logo with the “Innovative Timber Ideas” phrase which more accurately describes the attitude of the company.
Today ITI consists of 9 distribution sites across Australia with over 140,000m2 of undercover storage, a state of the art re-manufacturing, treating and priming plant in Chile, an office in Indonesia, 4 distribution locations in New Zealand and growing sales in the USA.
True to its name, the success of ITI lies in its commitment to innovation in both service and product development. This commitment has led to premier brands such as Design Pine, EziTrim Plus, Spec LVL products along with the distribution of market leading products such as James Hardie, Evalast Pioneer, Weathertex and Modwood. ITI has also led the way with service standards winning countless industry awards for its service.
ITI Form Spec® RS is a versatile laminated veneer lumber product which is ideal for creating concrete form work assemblies - Bearers, Joists, Walers and Soldiers.
General Specification
The quality of ITI Form Spec LVL production is achieved through a program of internal production controls, regular destructive testing, continuous improvement programs and best practises.
The logs come from FSC-certified forests ensuring that the origin of the raw material is sustainably managed and traceable to its origins.
A wax free clear sealant is applied to the boards to provide additional protection from the weather. ITI Form Spec® RS is a timber product and therefore care should be taken to protect it from prolonged direct exposure to the weather or moisture.
One end of each LVL board has been painted in a unique colour for quick identification of the length.
ITI Form Spec® R can be identified by the following branding printed continuously along all boards:
The following publications, either completely or in part, were considers during the adaptation of this specification guide.
Design Considerations:
• AS 3610-1995 Formwork for Concrete (Superseded Document)
• AS/NZS 1720 Timber Structures - Part 1
Manufacturing and Characterization Requirements:
• AS/NZS 4357 Structural Laminated Veneer Lumber - Series of Standards
• AS/NZS 4063 Characterization of Structural Timber - Series of Standards
Specification Guide Notes:
• Capacity factor ɸ 0.90 Category 2 Primary Structural Member for LVL per AS 1720.1 Table 2.1
• Load Duration k1 0.94 for 5 days per AS1720.1 Table 2.3
• All members to be laterally restrained
• Inclusion of Global Load for Primary Members per AS 3610-1995 Table 4.5.1
• Maximum deflection criteria for this guide is per AS 3610-1995 Table 3.4.2, Item 2 for Class 3 & 4 Quality Requirements: Greater of 3mm and Span/270mm
• Density of concrete, including reinforcement, is assumed as 25 kN/m3
• This specification guide is based on the assumption that the supporting systems, restraints and footings have been appropriately considered
• This guide assumes the worst case of 2 or 3 equal spans all loaded equally. Further review of the assembly is required where the structure consists of an abnormal nature, additional imposed loads or further safety provisions are required
• Consult the ITI technical office if alternative stack loads or span configurations are required.
• The concrete forming contractor should always inspect the formed assembly prior to pouring to identify any damage or heightened moisture present in the members. ITI Form Spec® R must have an equilibrium moisture content of ≤15% or have design considerations made for Partial Seasoning Factor k4 in accordance with AS 1720.1 Section 2.4.2.3
Soffit Formwork - Joists
Soffit Formwork - Bearers
Standard Vertical Form - 3.3 to 3.9m High
Walers to extend over a minimum of 3 spans
Specifcations
Soldier Bearer
Waler Joist
Refer to page 7 for Vertical Form Notes
95x45 ITI Form Spec R
Waler Joists
2/95x45 ITI Form Spec R
Soldier Bearers
Standard Vertical Form - Up to 3.0m High
Walers to extend over a minimum of 3 spans
Form Plywood 95x45 ITI Form Spec R
250mmMax.
Soldier Joists
2/95x45 ITI orm Spec R
Waler Bearers
Standard Vertical Form - Up to 1.8m High
Walers to extend over a minimum of 3 spans
95x45 ITI Form Spec R
Soldier Joists
2/95x45 ITI Form Spec R
Walers Bearers
300mmMax. Form Plywood
Tie-RodsSpacedat900mmMax. (WalerBearerSpan)
>100mm& <200mm
Vertical Form Notes:
• Specification Guide notes on Page 3 are applicable to vertical forms
• Waler joists must span over a minimum of 3 spans for 3.3 & 3.9 wall configurations
• Waler bearers must span over a minimum of 3 spans for 3.0 & 1.8 wall configurations
• No holes to be drilled through any soldiers or walers. Space double walers and soldiers to accommodate the tie bolts between the members
• Vertical form designs based on a hydrostatic pressure distribution
• Form plywood specifications by others
ITI LOCATIONS:
ITI Technical Support Centre
68-80 Kirkham Road West, Keysborough, Victoria 3173
P || 03 9394 8400
E || ewp@iti.net.au
ITI Queensland (Townsville)
46-50 Perkins Street West
Railway Estate
P || 07 4724 5509
E || ewpqld@iti.net.au
ITI Queensland (Brisbane)
62 Creek Street, Bundamba, Queensland 4034
P || 07 3436 8400
E || ewpqld@iti.net.au
ITI New South Wales (Newcastle) 19 Nelson Road, Cardiff, New South Wales 2285
P || 02 4953 7666
E || ewpnsw@iti.net.au
ITI New South Wales (Sydney) 59 Dunheved Circuit, St Marys, New South Wales 2760
P || 02 8805 5000
E || ewpnsw@iti.net.au
ITI Victoria (Melbourne) 68-80 Kirkham Road West, Keysborough, Victoria 3173
P || 03 9394 8400
E || ewp@iti.net.au
ITI TASMANIA (BELL BAY) 17 Bell Bay Road Bell Bay, Tasmania 7253
P || 03 9394 8400
E || ewptas@iti.net.au
ITI South Australia (Adelaide) 82-94 Grand Trunkway, Gillman, South Australia 5013
P || 08 8447 0400
E || ewpsa@iti.net.au
ITI Western Australia (Perth) 102-108 Bannister Road, Canning Vale, Western Australia 6155
P || 08 9256 5700
E || ewpwa@iti.net.au