QUALICOAT - WHAT IS BEHIND THIS DETAILED SPECIFICATION FOR ARCHITECTURAL POWDER COATING? 2
INSTITUTE OF MATERIALS FINISHING
INDUSTRY RECOGNISED TRAINING COURSES FROM THE IMF. 4
INDUSTRY NEWS
AKZONOBEL AND MCLAREN RACING EXTEND PARTNERSHIP TO ACCELERATE SHARED PASSION FOR PERFORMANCE AND INNOVATION. 10 There’s Beauty in Every Finish: SHERWIN-WILLIAMS CELEBRATES CRAFTSMANSHIP AND COLOUR IN ITS LATEST REFINISH CAMPAIGN. 12
DATAPLATE: EMPOWERING SURFACE ENGINEERING THROUGH INTELLIGENCE AND INNOVATION. 14
HMG PAINTS SUPPORT RIVER STORIES ARTS AND THE ENVIRONMENT EXHIBITION. 18
POWDER COATING FIRMS ARE FIGHTING BACK: HOW SMARTER ENERGY STRATEGY DELIVERED £470K IN SAVINGS. 24
NEW WEYMOUTH COMPANY SURFACE COATING LTD LAUNCHES IN DORSET. 28
Enhancing Performance and Durability: CURTISS-WRIGHT'S ADVANCED SURFACE TECHNOLOGIES. 30
COMPANY SPOTLIGHT
THE RISE OF THE ONE-STOP SHOP IN SURFACE FINISHING. 36
ELECTROPLATING, ANODISING & GALVANIZING POLYPLAS ENGINEERING LTD HAVE BEEN SERVING THE FINISHING AND PLATING INDUSTRY FOR 40 YEARS. 38
HELP PREVENT WORKPLACE POLLUTION AND CUT ENERGY COSTS Protect the environment and your workforce. 40 TENABLE UPGRADE 20-YEAR-OLD CLEANING MACHINE WITH ULTRAMODERN, ENVIRONMENTALLY FRIENDLY SYSTEM FROM TURBEX. 42
ENVIROTECH EUROPE’S 2026 ONLINE BROCHURE IS NOW AVAILABLE. 46 FUTURE-PROOFING PRECISION CLEANING: How One Manufacturer Seamlessly Replaced 3M® Novec 72DE with Opteon™ SF80. 50
PAINT & POWDER
INTERPON D3020 NOW PRODUCED IN INDIA, TO MEET THE COUNTRY’S PACE, CLIMATE, AND WORLD-CLASS ARCHITECTURAL CREATIVITY. 54 Dürr builds an innovative and sustainable paint shop for CEER, the first Saudi automotive company and Saudi-born EV brand. WORLD PREMIERE: DÜRR INSTALLS ITS PAINT SHOP OF THE FUTURE FOR CEER. 56
QUALICOAT - WHAT IS BEHIND THIS DETAILED SPECIFICATION FOR ARCHITECTURAL POWDER COATING?
By Chris Mansfield - QUALICOAT Chair
Powder coating is as simple process right? Clean the aluminium, spray the electrostatically charged powder onto the earthed profile and bake. Yes, it may look good from the surface but will it last, well, no it won’t.
QUALICOAT, an Association built up of the architectural powder coating supply chain has spent decades working on a detailed worldwide Specification which, when followed precisely, offers unrivalled powder coat performance in any environment. The key to QUALICOAT’s success is that all licensed members, including applicators, powder manufacturers and pre-treatment systems providers of the Association are third party accredited to ensure that processes and products meet the strict requirements laid down in the Specification. Members do this willingly and pay for the inspections so that they can demonstrate compliance by maintaining a license to display QUALICOAT label of conformity.
All reputable companies in the architectural powder coating supply chain worldwide are licensed members of QUALICOAT.
As a licensed applicator, regular production testing and recording is a prerequisite within the Specification. QUALICOAT licensed applicators must perform a full suite of mechanical and environmental tests on aluminium panels. In practice this means routine in-house QC, for example, dry cross-cut adhesion per ISO 2409, bend and impact tests and cure checks on every production batch. Independently, coated test panels, typically AlMg1 alloy 5005, 0.8–1 mm thick, are sent to the QUALICOAT approved laboratory, IFO, for third party evaluation. These samples undergo accelerated weathering tests utilising equipment that offers condensation with intense UV which replicates long-term outdoor Florida exposure, to track gloss and colour changes. Samples are also subject to corrosion tests that consists of acetic-acid salt spray and surface
durability trials including water spot and Martindale abrasion. These tests verify adhesion, flexibility and corrosion resistance against the four classes of powder formulations in the QUALICOAT Specification and therefore ensure the powder coating will perform over its intended lifetime.
Key to offering a robust powder coat finish, the powder coating must be cured using exact parameters, this is known as the ‘curing index’. The curing index quantifies the combined effect of time and temperature during powder cure, it is defined as a numerical index comparing the total cure experienced from the aluminium profile temperature versus time profile to meet the coating supplier’s prescribed cure schedule. Maintaining at least the manufacturer’s recommended cure index is critical because it ensures the powder has fully polymerised and achieved its intended properties including adhesion, hardness, and corrosion resistance. In practice, applicators verify or calculate the curing index by passing
Chris MansfieldQUALICOAT UK & Ireland Chair
Panels for sample testing
Cupping test
a calibrated temperature logger or test panel through the oven to record the stoving curve and comparing the area under that curve to the supplier’s cure curve. QUALICOAT requires coaters to continuously monitor oven conditions and document them: for example, oven temperatures must be checked each shift and full stoving curves run on test panels at least twice weekly with all temperature records and curing-index data being logged in the plant’s quality control register for third party inspection.
Powder formulations are submitted on a regular schedule to confirm ongoing compliance. For initial approval of any colour or new formulation, the powder manufacturer sends representative coated panels and material data for each qualifying colour and metallic formulation to the QUALICOAT approved testing laboratory. After approval, the formulations must be retested in the lab bi-annually. Samples can be collected by QUALICOAT inspectors during routine audits or shipped by the coating maker, complete with full technical data sheets to the laboratory by the prescribed deadline. This program of periodic testing, together with triennial plant audits, catches any process drift and revalidates that the production of powder formulations meets QUALICOAT’s Specification.
QUALICOAT requires all licensed applicators to use only approved pre-treatment systems listed in its current database, each of which must be supplied by a certified chemical company. Applicators must follow the supplier’s instructions precisely, maintaining strict process control over parameters like pH,
temperature, concentration, and contact time. They are obligated to keep detailed records of all pre-treatment bath parameters, replenishment data, and maintenance logs. In-house quality control tests, such as adhesion checks and coating thickness measurements, must be performed on every production batch. QUALICOAT’s third party inspectors, assess both documentation and the actual pre-treatment line operation. Non-compliance may result in warnings, required corrective actions, re-testing, or in serious cases, suspension or withdrawal of the QUALICOAT license.
Under QUALICOAT rules, any new aluminium pretreatment system must be formally submitted through the national association or QUALICOAT headquarters in Zurich with a complete technical dossier including technical data sheets, safety data sheets, and full process instructions. Appendix A6 of the QUALICOAT Specifications then prescribes a standardised test programme to be carried out in parallel by two QUALICOAT recognised, ISO 17025–accredited laboratories. In practice the supplier
prepares aluminium coated panels with a standard TGIC-free white powder, e.g. RAL 9010, which are subjected to all the Qualicoat mandated tests including mechanical tests, impact, adhesion, bend, cupping and aggressive corrosion exposures, neutral salt spray, humid SO2, acetic acid salt spray, boiling water/ pressure cooker, etc. The results are judged against the strict QUALICOAT criteria for example, no blistering and a maximum 4 mm corrosion undercut at a deliberate scribe. Finally, the Assessment of Alternative Pretreatment Systems Working Group of QUALICOAT reviews the laboratory and field data and awards an “A-xxx” approval if the system meets all requirements, this approval is valid for five years, after which, the pretreatment must be fully retested, including a two-year outdoor exposure for renewal.
So, the process of offering high quality powder coated profiles is complex, but clearly achievable given a dedicated supply chain that works closely together under the QUALICOAT Association. To ensure you get the benefit of this architectural powder coating, simply specify QUALICOAT in all your requirements for architectural aluminium.
Should you wish to attend a members meeting and apply for membership of QUALICOAT please get in touch. All QUALICOAT UK & Ireland members are available to offer advice and can be found on the Association website at qualicoatuki.org.
Impact test
Acetic salt spray test
Cross hatch test
Florida testing
Become an Acknowledged Leader in Surface Engineering and Materials Finishing: INDUSTRY RECOGNISED TRAINING COURSES FROM THE IMF
Are you involved with the application of coatings to enhance and protect your products? Do you need to meet client specifications to ensure the longevity of your components? Does the complex world of surface engineering and materials finishing cause you headaches?
If so, the courses offered by the Institute of Materials Finishing (IMF) could be your solution!
The IMF have been promoting knowledge in the surface finishing industries, both inorganic surface treatments including plating and the application of organic paints, lacquers and varnishes for many years. Large numbers of engineers and technicians across a multitude of industries have benefitted from the knowledge gained to enhance their careers, their standing within industry and the ability to problem solve the many challenges they face in their daily working lives!
Starting with the Foundation level course, students gain knowledge on all aspects of materials finishing, specifically aimed at their own industry requirements, but to include sections on Health & Safety, the Environment and Surface Finishing and Corrosion Protection. There is no need for a science background to be able to successfully complete a foundation course.
The Foundation Course requires study of 15 sections and requires the submission of 2 marked assignments followed by an end examination. The course, conducted by distance learning will take 16 weeks to complete. There are three specific study routes to choose from; electroplating, organic coatings and aerospace finishing. On successful completion, the student is awarded the Foundation Certificate.
To follow on, students can then elect to progress to the Technician level modules, which give more in-depth knowledge for key finishing technologies, their application and best practice methods. Again, both inorganic and organic technologies can be studied to match the industry requirements. There is a choice of eight modules, which provide study in applicable areas of surface finishing best matched to your needs.
Like the Foundation course, study is by distance learning, and the student is required to complete four marked assignments and pass an examination.
Passing two technician modules leads to the award of Technician Certificate; passing four modules leads to the award of an Advanced Technician Certificate.
If you feel your career could benefit from being a recognised specialist in your particular branch of Surface Engineering or Materials Finishing, then contact the IMF today.
Speak with our training manager Karen Yates on +44 (0)121 622 7287 or email karen@materialsfinishing.org.
Move your career to the next level and join the finishing community and all the benefits that gives through the IMF.
AKZONOBEL AND MCLAREN RACING EXTEND PARTNERSHIP TO ACCELERATE SHARED PASSION FOR PERFORMANCE AND INNOVATION
AkzoNobel and the McLaren Mastercard Formula 1 Team have extended their highly successful long-running partnership –which includes expanding into the world of endurance racing.
In addition to continuing as the McLaren Mastercard Formula 1 Team’s exclusive Official Partner: Coatings Solutions, AkzoNobel has also become one of the first partners to join the McLaren United Autosports WEC Hypercar Team ahead of its entry into next year’s FIA World Endurance Championship.
The two parties first teamed up in 2008 and share an unwavering commitment to outstanding performance and pioneering innovation, which culminated last year in the McLaren Mastercard Formula 1 Team winning both the F1 Drivers’ and Constructors’ titles.
“We’re incredibly excited to continue and extend our collaboration with such a long-standing and valued partner,” says Patrick Bourguignon, Director of AkzoNobel’s Automotive and Specialty Coatings business.
“Our search for better never stops, so we’ll carry on working together to push boundaries and explore new
possibilities in the areas of sustainability, technological innovation and product development.”
Matt Dennington, Co-Chief Commercial Officer, McLaren Racing, adds:
“AkzoNobel has been a trusted partner for McLaren for nearly two decades and we’re excited to take that collaboration to the next level. Partners who share our passion for performance and innovation are key to achieving success and we look forward to working together as we enter the World Endurance Championship.”
The FIA World Endurance Championship (WEC) is a global sports car racing series focused on long-distance events that test reliability, strategy and team performance. The Hypercar category is the top class in WEC and was introduced in 2021.
The WEC Championship includes the famous Le Mans 24-hour race, which was won by the McLaren Racing team on its debut in the event back in 1995.
This year’s McLaren Mastercard F1 car, is due to be launched on February 9. Testing for the new F1 season is scheduled to start in Bahrain on February 12, while the first Grand Prix is due to take place in Australia on March 8.
Visit: www.akzonobel.com
There’s Beauty in Every Finish: SHERWIN-WILLIAMS CELEBRATES CRAFTSMANSHIP AND COLOUR IN ITS LATEST REFINISH CAMPAIGN
Sherwin-Williams Automotive Finishes launched its latest campaign, “There’s Beauty in Every Finish.” As a showpiece in the launch, Sherwin-Williams released a hero video demonstrating how expert craftsmanship, colour precision and the right refinish system can completely transform a vehicle andeven create one of the U.K.’s most talked-about designs.
“Sherwin-Williams believes that every car deserves a premium finish,” says Paul Buckingham, Sales Director, EMEAI, Sherwin-Williams Automotive Finishes. “Through our products, our people and our partnerships, we deliver more than colour accuracy. It’s our collective expertise that empowers customers to confidently transform even the most unique vehicles into masterpieces, effortlessly, using our system. This latest campaign perfectly embodies that commitment.”
At the centre of the campaign is the FIAT Multipla, a car well known for sparking strong opinions across the car community. As part of the launch, Sherwin-Williams collaborated with Tim Shaw, co-host of the globally recognised restoration series Car S.O.S., to refinish his own Multipla and showcase the difference a professional finish can make.
See the video showcasing the results here: https://www.youtube.com/watch?v=FK7z4YLPuK8
Celebrating the Craft Behind Every Great Finish
The “There’s Beauty in Every Finish” campaign underscores a familiar truth for refinishers worldwide: A vehicle’s appeal is defined not by its design alone but by the quality of the finish that completes it. The video shows how the Sherwin-Williams refinish system empowers painters at every stage of the process - from fast, durable primers to precise, reliable colour matching and high-gloss, long-lasting topcoats. Working together, these technologies enable professionals to deliver a consistently flawless finish with efficiency and confidence.
A Call for Masterpieces
Sherwin-Williams is inviting painters and body shops across the globe to take part in the campaign by showcasing their best refinishing projects on social media using the hashtag #TheresBeautyInEveryFinish. Selected entries may be f eatured throughout the campaign and considered for inclusion in the Sherwin-Williams “There’s Beauty in Every Finish” 2027 Calendar.
For more information about Sherwin-Williams, visit www.sherwin-williams.com
BENEFIT FROM GLOBAL SOLUTIONS DELIVERED WITH THE CONFIDENCE OF LOCAL SUPPORT
When it comes to heavy equipment, there’s no room for error.
From demanding durability requirements to exacting color and finish criteria, the toughest of applications require the most formidable of solutions.
Contact: gi.emeai.marketing@sherwin.com
Visit: www.sherwin-williams.eu
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DATAPLATE: EMPOWERING SURFACE ENGINEERING THROUGH INTELLIGENCE AND INNOVATION
In today’s precision-driven world of surface engineering, efficiency, traceability and rapid turnaround are more than expectations—they’re essentials. Dataplate has been quietly transforming the way finishing companies manage their operations. Purpose-built for plating, anodising, coating and metal finishing businesses, Dataplate brings together order processing, production control and quality management into one intelligent digital platform.
The system’s nine integrated modules cover every step from quotation to invoice—handling orders, tracking, dispatch, quality, chemical control, purchasing and invoicing with seamless efficiency. It’s a comprehensive approach that helps businesses reduce paperwork, improve accuracy and maintain compliance with demanding standards such as AS9100, ISO9001 and Nadcap.
Recent developments have taken Dataplate to a new level with the introduction of AI-driven analysis. Using an advanced AI API, the platform can now review finishing processes, interpret technical specifications and even analyse nonconformity data to identify trends and root causes. This capability not only strengthens corrective actions but also supports continual improvement—key to maintaining quality in aerospace and
defence surface treatment supply chain. However, Dataplate’s innovation extends far beyond its core software. A standout feature of the Dataplate ecosystem is the growing collection of Dataplate Web Apps—a suite of free, browser-based tools available directly from www. dataplate.co.uk. These interactive applications bring practical, technical knowledge to engineers and quality professionals, helping them make informed decisions on the shop floor and in the lab.
The Surface Engineer app provides access to an extensive library of surface finishing information, while the Surface Area Calculator and Electroplate tools simplify everyday calculations for plating current, chemistry and processing time. There are also dedicated aids for hull cell diagnostics, tank heater sizing and
Airmaster
chemical analysis, all designed to help users optimise their finishing lines.
For those focused on quality, the Web Apps include comprehensive resources for Root Cause Corrective Action and 8D problem-solving, structured to align with standard frameworks. Additional tools cover subjects such as paint adhesion, rinsing effectiveness, cleaning verification and special process validation—making them invaluable reference points for both experienced professionals and trainees alike.
What makes the Dataplate Web Apps
especially notable is that they’re completely free to use. In an industry where technical resources are often locked behind subscriptions, Dataplate has chosen to share its knowledge openly supporting best practice, consistency and understanding across the surface engineering community. It’s a refreshing approach that reflects the company’s commitment to accessibility, collaboration and continuous improvement.
Dataplate continues to evolve through customer feedback and industry experience. Every update strengthens its
position as a modern, intelligent and adaptable system built for the realities of today’s finishing industry.
Whether through its powerful management platform or its growing library of free technical Web Apps, Dataplate remains at the forefront of digital transformation in surface engineering—connecting data, people and process into one cohesive vision for quality and performance.
Discover more at www.dataplate.co.uk Konrad Burgoyne MIMF
HMG PAINTS SUPPORT RIVER STORIES ARTS AND THE ENVIRONMENT EXHIBITION
HMG Paints is combining its passion for Art and the local environment by supporting an upcoming exhibition entitled “River Stories” focusing on the River Irk, the very river that runs through the heart of the companies Manchester site.
The exhibition being produced by Fiona Brehony, in collaboration with Liz Wewiora and Many Hands Craft Collective and in partnership with Manchester Histories, commences on 16th February 2026 at The Hub, Manchester Central Library
This multidisciplinary exhibition explores the River Irk through sound, image, and community storytelling. It will combine field recordings (including from HMG Paints), collaborative documentary film, and creative works from Many Hands Craft Collective, all rooted in the river's industrial, social, and ecological significance.
“We’re delighted to be supporting this incredible project which brings together artists, community groups, and heritage organisations to explore the environmental, historical, and emotional dimensions of this vital local waterway” commented John Falder, HMG Paints Chairman. “It’s been a pleasure to welcome Fiona onto our site over the last year or so and we’re excited to see the result of her work and delve deeper into the rich history of the River Irk.”
Having a river running through a paint site might not sound like a perfect scenario but HMG have embraced the river as a key feature since moving to Riverside Works in 1958. In fact, the business even won an award for its work with the river having been awarded the Waterside Regeneration Award in the Northwest Business Environment 2003 scheme, organised by the Mersey Basin Campaign.
Like the river and the local environment, HMG has also been supportive of the local arts and is well known for its iconic ‘Dreadnowt’ sculpture by artist Jonathan Woolfenden, which was erected in 1993, at the entrance of the New Era Woods, which were planted by HMG in the 1980’s.
However, HMG’s engagement with the arts doesn’t stop there, the business also hosted Mancunian artist Max Hague who developed a series of works utilising salvaged paints and materials from HMG’s production. They also collaborated with Interactive Arts students from the Manchester School of Art, Ryan Higgins and Adam Renshaw as part of their project to explore the colours and history of the Adoration of the Magi Tapestry which was designed by Edward Burne-Jones and made by William Morris in 1894.
Durational Cyanotype at HMG Paints.
HMG Collyhurst Road - 1992 Tree Planting Along River Irk.
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When it comes to Manchester Central Library this isn’t HMG’s first engagement with the landmark building as HMG also supplied over 6000 litres of paint for the refurbishment of the library in 2014, including for the iconic Wolfson Reading Room. The decorative coatings produced by HMG and used at the library were the launchpad of a new business area which has seen significant growth since 2014.
“It’s been a privilege to work with HMG Paints over the past year, recording the extraordinary sounds of their waterbased paint machinery and the river itself at their Riverside Works site. These recordings form a vital part of the exhibition’s soundscape, connecting the industrial and ecological life of the River Irk,” said Fiona on the exhibition. “I’m particularly grateful to HMG for welcoming me to install and document a durational cyanotype work at the site - a piece that responds to the river's flows, the changing light, and the paint factory's relationship with the waterway. HMG’s decades of environmental custodianship of the Irk, including their Waterside Regeneration Award, is an important part of the river's ongoing story that we're celebrating in this exhibition. Their support makes it possible to bring these layered histories - industrial, ecological, and community-based - to public life at Manchester Central Library.”
A durational cyanotype is an art project using the slow, extended UV light exposure of the cyanotype process to create images that reveal over time, often representing evolving data or natural
processes. The cyanotype produced by Fiona at HMG paints will be featured in the exhibition for visitors to see. Visitors will be able to access the exhibition at Manchester Histories Hub located on the lower ground floor of Manchester Central Library. For more information, please visit www.hmgpaint.com or visit www.shop.hmgpaint.com to discover decorative paint and inspiration
River Irk Weir at Riverside Works.
River Stories - Image 1 River Irk Manchester.
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POWDER COATING FIRMS ARE FIGHTING BACK: HOW SMARTER ENERGY STRATEGY DELIVERED £470K IN SAVINGS
In an industry where precision defines every finish, powder coating businesses are discovering that the same level of discipline is now required in their energy strategy. With volatile markets, rising non commodity charges, and increasing pressure on margins, energy has quietly become one of the most critical battlegrounds for profitability.
And for one coatings company in northern England, a strategic rethink delivered a remarkable outcome: more than £470,000 in savings on gas and electricity despite being tied into a contract until 2027.
Their experience reflects a growing trend across the sector: firms are no longer waiting for renewal dates. They’re acting early, leveraging expert insight, and exploring every avenue—from procurement timing to rebates to on site generation— to regain control of their costs.
A Case Study in Timing and Tenacity
The company partnered with Smart Source Savings, who monitored the market daily and identified a rare trading window that allowed the business to renegotiate years ahead of schedule. The result was a new contract that locked in long term price certainty at a moment when the market briefly dipped.
But the story didn’t end with procurement. A deeper audit uncovered unclaimed energy rebates, incorrect water and sewage charges, and opportunities for solar generation that could further reduce grid reliance and stabilise future costs.
For many manufacturers, these hidden inefficiencies go unnoticed for years. In this case, they became a second wave of savings.
As the Managing Director put it:
“We get so many broker calls that I was sceptical at first, but Smart Source Savings proved their value quickly. The savings are real, and I now know exactly what I’m paying for the next three years.”
Why Powder Coaters Are Uniquely Exposed
Curing ovens, spray booths, compressors, extraction systems— powder coating operations are energy intensive by design. That makes them disproportionately vulnerable to market swings and billing errors.
Yet many firms assume that because they already work with a consultant, they’re protected. The reality is more complex. A second expert review often uncovers:
Missed or unclaimed energy rebates
Incorrect water and sewage tariffs
Overcharges hidden in non commodity costs
Poorly timed contract renewals
Untapped opportunities for solar generation
Historic billing errors stretching back years
In a sector where margins are tight, these oversights can quietly drain tens or even hundreds of thousands of pounds.
The New Playbook for Energy Resilience
Forward thinking powder coating firms are now adopting a more proactive approach:
Renegotiate early — don’t wait for renewal windows
Monitor markets daily — timing is now a competitive advantage
Explore solar generation — reduce grid exposure and unlock incentives
Use independent reviews — even if you already have a consultant
This shift isn’t about switching suppliers; it’s about taking back control.
The Bottom Line
The powder coating sector is entering a new era—one where energy strategy is as important as operational efficiency. The firms that thrive will be those that treat energy not as a fixed cost, but as a strategic lever.
And as the £300K case study shows, the rewards for doing so can be transformative.
Contact Smart Source Savings
For powder coating firms looking to review their energy position, uncover rebates, or explore solar generation opportunities, Smart Source Savings offers a free, no obligation assessment.
Telephone: 07940 181000
Email: info@smartsourcesavings.co.uk
Visit: www.smartsourcesavings.co.uk
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NEW WEYMOUTH COMPANY
SURFACE COATING LTD LAUNCHES IN DORSET
Bringing advanced finishing capability, investment and skilled jobs to the area
A new manufacturing business, Surface Coating Ltd, has officially launched on the Granby Industrial Estate, bringing advanced blasting, powder coating and wet spray finishing facilities to Dorset.
The launch represents a major investment in new equipment, facilities and skilled jobs, with the company creating up to 15 new roles (10 full-time) in its first phase. Surface Coating Ltd is designed to support the region’s growing defence, aerospace and advanced manufacturing sectors, providing the high-quality finishing capacity that has been in short supply across the South West.
Operating to ITAR and NADCAP standards, with formal accreditation underway, the company has been built from the ground up to meet the stringent requirements of regulated industries.
These internationally recognised benchmarks ensure traceable, secure, and compliant finishing - essential for sensitive projects where quality and reliability cannot be compromised.
Surface Coating
Ltd offers:
Wet spray painting for precision applications
Integrated workflows with approved pre-treatment specialists
Powder coating for durable, uniform finishes
Blasting for surface preparation
This combination allows clients to complete every stage of fabrication and finishing through a single point of contact, reducing lead times, transport costs and complexity - while guaranteeing consistency across every project.
Tom Williamson, Director of Surface Coating Ltd, comments: “Surface Coating Ltd was created to meet a clear gap in the market for reliable, high-quality finishing right here in Dorset.
We’ve invested in the latest equipment, recruited a skilled local team, and aligned our processes to ITAR and NADCAP standards to ensure every job meets the highest level of compliance and performance. We’re proud to be creating new opportunities locally and to offer a capability that strengthens the entire regional supply chain.”
Surface Coating Ltd launches at a time when regional finishing capacity is stretched and lead times can reach several months. Its modern facility on the Granby Industrial Estate is specifically designed to handle time-critical, high-specification work, serving both prime contractors and SMEs across the South West.
The company’s long-term plans include formal accreditation to NADCAP and ITAR, and active membership of the Surface Engineering Association (SEA). Surface Coating Ltd also plans to work closely with local training providers to build its apprenticeship programme and develop new technical skills within the Weymouth area.
Telephone: 01305 559048
Email: info@surfacecoating.co.uk
Visit: www.surfacecoating.co.uk
Outstanding Powder Coating Performance
Enhancing Performance and Durability: CURTISS-WRIGHT'S ADVANCED SURFACE TECHNOLOGIES
At Curtiss-Wright, we offer our customers a single source solution and point of contact for all their controlled material surface treatments, supporting their requirements through our global network of over 65 worldwide facilities and on-site field teams, improving and reducing turnaround times and costs.
We are material surface improvement specialists; protecting a range of components from common failures and reducing maintenance costs for key industries such as aerospace, defence oil and gas, automotive, medical and general industrial markets.
Building on the unique heritage of Glenn Curtiss and the Wright brothers, Curtiss-Wright Surface Technologies has a long tradition of providing innovative, metal improvement solutions and building solid and trusted customer relationships.
Curtiss-Wright Surface Technologies was formed as part of the ‘One Curtiss-Wright’ initiative to drive industry expertise and innovation
and is the group name for key industry leaders in controlled metal surface treatments who are all trusted experts in their field; Metal Improvement Company, Component Coating and Repair Services, Keronite, Bolt’s Metallizing, E/M Coating Services, Everlube Products, FW Gartner Thermal Spraying, IMR Test Labs and Ytstruktur Arboga AB .
Curtiss-Wright Surface Technologies offers a range of specialist metal surface treatments, protective coatings and processes for key industries. We increase the performance and life of components by protecting them against premature failure due to fatigue, corrosion, stress corrosion cracking, fretting, friction and galling,
Coatings Inspection Equipment
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l Controlled Shot Peening
l Laser Peening
l Keronite PEO
l Thermal Spray Coatings
l Dry Film Lubricants
l Organic and Inorganic Coatings
l Parylene Ultra-thin Conformal Coatings
l Superfinishing
l On-site Processing
l Material Testing and Analysis
l NADCAP, ISO 9001:2008, ISO 13485, AS9100 Rev D
as well as environmental and thermal variation using our high performance metal surface technology.
Know what you are looking for? Click on our website link, www.cwst.co.uk and you will find a list of all these services below and what they are used for:
Controlled Shot Peening, Shot Peen Forming, Laser Peening, C.A.S.E Isotropic Super Finishing, Thermal Spray Coatings, Engineered Coatings, Parylene Conformal Coatings, Everlube Products, Keronite PEO, Material Analysis and Testing, Onsite Services.
In its pursuit of technological advancement, Curtiss-Wright recently acquired Keronite, a leader in Plasma Electrolytic Oxidation (PEO) technology. This acquisition marks a significant step in expanding CWST’s portfolio of advanced surface treatments.
PEO is a revolutionary electrochemical process that transforms the surface of light metals like aluminium, magnesium, and titanium into a hard, ceramic-like coating.
Our industrial surface treatments and coating facilities can process and protect components of all shapes, sizes and complexity, producing our own tooling and equipment in-house as needed. Our dedicated on site teams can be deployed for fixed or large components anywhere worldwide at short notice.
Curtiss-Wright Surface Technologies understands the challenges faced by customers to reduce costs and turnaround times while making metal components and equipment last longer and perform more effectively.
Our quality of service is a high priority so we ensure that our controlled peening and component coating
facilities are fully accredited to current industry and customer standards including NADCAP, ISO 9001:2015 and AS9100 Rev D.
We keep in the forefront of new materials and surface and coatings technology by maintaining strong links with industry associations and being actively involved in research and development projects.
For more information visit www.cwst.co.uk or call 01635 279621 or email an enquiry to eurosales@cwst.com
Scan & Spray
Dynamic Contour Detection
Programming-free coating of any shape! Gema
The second generation of Dynamic Contour Detection detects the object contour fully automatic and positions the guns individually even for thin objects and at high conveyor speeds. Due to the programming-free adaption of all relevant line settings the application range is significantly extended.
Email: uk.sales@gema.eu.com
SIEBEC UK Ltd, Stafford +44 (0) 1785 227700
sales@siebec.co.uk www.siebec.co.uk
PUMPS & FILTERS
L SERIES | Medium flow rate filter
P SERIES | Ultra-high flow rate filter
A SERIES | Mechanical seals pump
M SERIES | Magnetic drive pump
T SERIES | Vertical pump [...]
FILTER MEDIA
L-TECH | Pleated cartridge
BAGTECH | Filtration bag
QUALITHERM | Extruded cartridge
QUALIBOB | Wound cartridge
ANODTECH | Anode bag [...]
Lets work together
Thermaset offers an extensive range of powder coating products and solutions. We provide a fast, accurate and bespoke colour matching service - we can colour match almost anything;
SPECIAL SYSTEMS
ACIDPURE | Acid recycling
EASYPURE | Fluid recycling
IONPURE | Ionic filtration
ACIDVAC | Acid draining vacuum
EDUCTORS | Bath agitation [...]
THE RISE OF THE ONE-STOP SHOP IN SURFACE FINISHING
Across the surface finishing and chemical processing sectors, increasing numbers of manufacturers are recognising the operational and commercial benefits of a genuinely integrated, one-stop approach to plant and infrastructure investment. Faced with tightening regulation, rising sustainability expectations and growing pressure on production efficiency, businesses are looking to simplify complex projects by working with partners who can take responsibility for complete systems, rather than managing multiple disconnected suppliers.
The advantages are clear. A singlesupplier model reduces interface risk, improves accountability and shortens project timelines, while ensuring that process plant, environmental systems and supporting infrastructure are designed to work together from the outset. Crucially, it allows compliance, performance and long-term operating costs to be addressed holistically, rather than retrospectively.
It is within this context that Plastratum has emerged as a notable UK specialist, and possibly the only UK-based supplier
able to deliver fully integrated, end-to-end solutions for electroplating, anodising and specialist chemical processing using entirely in-house engineering capability.
Integrated Engineering for Electroplating and Chemical Processing
Based in the West Midlands, Plastratum is a specialist chemical engineering business focused on the design, manufacture, installation and commissioning of electroplating plant,
anodising equipment, e-coat and metal finishing systems, as well as nondestructive testing (NDT) installations.
What differentiates the company is the breadth of systems delivered as part of a single, coordinated scope. Core process plant is engineered alongside integrated effluent treatment, rinse water recirculation, fume extraction and scrubbing, chemical dosing, heating and cooling systems, and, where required, factory roof water harvesting. The result is bespoke plant engineered not only for process performance, but also for regulatory compliance, environmental responsibility and long-term operational resilience.
Plastratum serves a range of technically demanding sectors, including aerospace—supporting both new engine build and MRO (maintenance, repair and overhaul) operations— automotive manufacturing, specialist metal finishing and wider chemical processing. The company also delivers bespoke technology fabrications in a variety of materials, ensuring compatibility with aggressive chemistries and safetycritical environments.
Experience-Led Design, Delivery and Growth
A defining feature of Plastratum’s approach is its emphasis on practical, experience-led engineering. From early concept stages, teams work closely with customers to ensure that plant layouts, system specifications and automation strategies are technically robust, commercially viable and maintainable over the long term.
This collaborative model enables projects to be delivered within agreed budgets and timescales, while reducing risk during commissioning and operation.
The business is led by Managing Director Mike Taylor, a qualified industrial chemist and effluent treatment specialist, supported by a multidisciplinary team with expertise spanning manually operated and fully automated electroplating systems, chemical processing plant, fume extraction and scrubbing, and odour control technologies.
A recent relocation to purpose-built premises in Minworth, has increased production capacity to support larger and more complex turnkey projects. The company is also part of the highly
regarded SCPS Group, which has been delivering full-service plastics engineering solutions to industry for many decades, providing additional depth, resilience and long-term support.
A Partner for an Increasingly Complex Industry
As surface finishing operations face growing scrutiny and technical complexity, demand for integrated, accountable delivery models continues
to rise. For manufacturers planning future investment in electroplating or chemical processing infrastructure, Plastratum provides a clear example of how a true one-stop approach can deliver measurable operational, regulatory and financial benefits.
Organisations interested in discussing a future project or seeking early-stage technical advice can contact Plastratum on +44 (0) 121 314 1191, visit www.plastratum.com, or email enquiries@plastratum.com.
POLYPLAS ENGINEERING LTD HAVE BEEN SERVING THE FINISHING AND PLATING INDUSTRY FOR 40 YEARS
Our core business, which we excel at, is tank design and fabrication.
The finishing and plating industry remains the company’s main customer base. We can support your needs from single tanks and bespoke CNC machined components to full plating lines and turn key solutions, including integrated fume extraction systems and pipework and bunding with GRP gridding walkways etc. We offer a full installation, repair and maintenance service.
Using RITA 5.1 Software to design tanks, ensuring the design, manufacture and tank integrity meets BS EN 12573, you can be confident your requirements are manufactured to a high standard.
The quality of our fabrications is of paramount importance and our Plastic Fabricators are qualified and certified to BS EN 13067 in all disciplines of Plastic Welding certified by CSWIP accreditation, delivered by The Welding Institute, one of a very few companies in the UK to have invested in this.
PolyPlas Engineering also manufacture, in-house, complimenting steel fabrications, such as access ladders, walkways, work platforms etc
We also provide a Tank Inspection Service which has proven very useful for many new and existing customers, often satisfying HSE requirements for storage of hazardous chemicals. Plastic tanks may have been installed previously, which do not meet BSEN standards, or are not frequently inspected, exposing operators to increased risk of accidents, increased costs and potential prosecution.
PolyPlas Engineering has extensive
experience in helping industry mitigate these risks by providing an inspection service and reporting of potential risk issues.
Within the industry we have an excellent reputation for competitive pricing without compromising on quality.
Please visit the gallery page on our website www.plasticfabricationservices. co.uk shows many of the quality fabrications PolyPlas Engineering have manufactured, and shows the diverse nature of work and manufacturing capabilities.
Amongst our many services we offer the following specific manufacturing capabilities:-
Tank & vessels designed & manufactured to BS EN 12573 using RITA 5.1 design software
Plastic welding in all disciplines to BS EN 13067. Our time served skilled fabricators are qualified and certified by CSWIP accreditation.
Computer drawing packages & design capability
Butt & socket fusion of plastic pipe & fittings
automated sheet butt welding machines, welding plastic sheet up to 3000mm x 50mm thick solid plastic sheet
CNC routing of sheet materials 3000mm x 2000mm (3 machines)
Site work, maintenance and repairs
In house metal fabrication & welding
PolyPlas Engineering Ltd is part of The Poly Group, which offers a full stack plastic manufacturing service, including our including rotational moulding and vacuum forming business. We mould products as large as 4.5m x 2m and have one of the longest vacuum forming machines in the UK at 4.6m x 1.6m. We provide products design and tolling specification service, product assembly and finishing and electrical testing of products.
Please contact us to discuss any requirements you have and how we can support you.
Open chemical and heated process tanks are a major source of workplace emissions. Simply covering them can reduce evaporation by more than 91%, cutting toxic fumes that would otherwise escape into the atmosphere.
This simple step not only benefits the environment but also improves air quality for employees and nearby residents. By reducing corrosive vapours, you can extend building life and prevent costly damage to plant infrastructure. Tank covers also lower the risk of splashes and spills, helping to keep your workplace safer.
Save money with a simple solution
Few people realise how much energy is lost through the surface of open tanks. Installing Euro-Matic’s Croffles – cross-floating hollow balls – can deliver energy savings of up to 75%.
Used in factories and production plants worldwide, Croffles form a floating layer that conserves heat, reduces evaporation, and prevents odours. They are an easy, low-maintenance alternative to fixed lids or complex mechanical systems.
Unlike rigid covers, Croffles move freely around pipework or equipment and automatically return to position when the tank is in use, providing continuous protection against heat loss and chemical vapour.
Proven results across industries
Euro-Matic’s floating ball covers have been used for decades in surface treatment, metal finishing, chemical processing, and water treatment. Businesses adopting this technology report immediate savings on heating costs, better working conditions, and a measurable reduction in emissions.
Order online or speak to our team
To find out how much your business could save, visit www.euro-matic.co.uk or call 03303 110 003.
Our technical team will help you choose the correct material, ball size, and quantity for your tanks.
Try our Ball Calculator
For quick estimates, the free Ball Calculator on our website lets you enter tank dimensions and instantly calculate how many balls you’ll need: www.euro-matic.co.uk/ball-calculator
TENABLE UPGRADE 20-YEAR-OLD
CLEANING MACHINE WITH ULTRAMODERN, ENVIRONMENTALLYFRIENDLY
SYSTEM FROM TURBEX
The Breakdown
The Customer: Tenable Screw Company
The Challenge: Replace an ageing, unsustainable solvent cleaning system with a modern, eco-conscious alternative.
The Conclusion: Tenable are thrilled with the improved efficiency, reliability, and safety offered by the Karl Roll system. They’re also benefiting from a new and improved relationship with Turbex and Karl Roll for after-care service and maintenance support.
Who are Tenable?
Manufacturers of precision machined components, Tenable are a family-owned business with three sites in the UK: London, Coventry, and Malborough.
They operate primarily as a subcontractor for the turned parts industry, but their broad portfolio of clients ranges from automotive and medical firms, to construction and defence businesses. They’re primarily known for producing electrical connectors, and here, degreasing is essential to remove oil and other contaminants.
To improve process security and effectiveness, James King, Production Manager, started the hunt to replace their ageing cleaning equipment.
An urgent need to modernise their cleaning process
Prior to upgrading with Turbex, Tenable ran a single degreasing plant to service 77 sliding head lathes. As their business grew, they recognised the risks associated with only having a single, older cleaning system available.
The solvent cleaning machine in question was ageing considerably. It was 20 years old, used less desirable chemicals - meaning it fell behind the sustainability and safety curveand was extremely expensive and difficult to maintain.
The machine's UK service had become massively limited, often taking up to a month, harming Tenable’s process security.
To modernise their cleaning processes and prepare for increased production, Tenable’s owners decided to invest in Dowclene 1601, a modified alcohol solution. As a result, their cleaning would rely on more eco-friendly substances, and the customers demanding stronger environmental standards would be satisfied.
Discover the Karl Roll RCTS
Karl Roll nonhalogenated solvent machines
Suitable for a myriad of tasks – from ultra-fine cleaning to degreasing – Karl Roll’s nonhalogenated solvent machines provide a fantastic eco-alternative to traditional solvent cleaning.
“The RCTS Advantage 2 is an excellent addition to our production operations here at Tenable; it represents our first modified alcohol 1601 cleaning machine.
This investment is a long-term strategic decision for us based on the increasing demand from certain industries which require modified alcohol as opposed to alternative solvents.
As a sub-contractor, it is key for us to be able to cater to as many of our customers' specific requirements as possible.”
How Turbex helped
The project arose from Turbex’s Simon Graham, who used his wealth of knowledge and industry connections to bring Tenable and Turbex together. Tenable was already considering the Karl Roll RCTS, and was pleased to discover that Turbex was their sole UK representative.
To start, Tenable visited the Karl Roll factory with Turbex’s Simon Graham, who understood their technical requirements through a strong working relationship.
During the visit, Tenable was impressed by the younger workforce and the range of staff who passed knowledge down through the generations. John Huntingdon, Turbex’s Managing Director, also arranged a visit to Turbex’s facilities in Alton, Hampshire.
Here, the Turbex team also showcased their ability to provide greatly improved servicing and local spares. Tenable decided on the Karl Roll RCTS, and it was fully operational in March 2024.
The machine’s installation was swift and assisted by an engineer visiting from Germany.
“With the recent addition of Karl Roll into our range, and with Simon’s help on the technical aspects of solvent cleaning, Turbex was perfectly positioned to support this project.
We can now supply this market with confidence for customers across the UK.”
John Huntingdon - Managing Director, Turbex James King - Production Manager, Tenable
The results
This Karl Roll system quickly helped Tenable achieve high standards for part cleanliness and customer satisfaction.
Initially, the team allocated a 6-month transition period for the RCTS system using the old machine as the primary, but once it arrived, it became the primary machine within 3 months.
The staff on the shop floor have reported overwhelmingly positive feedback; they appreciate the machine’s userfriendliness and modern amenities. The twenty-year development gap has made a big difference, especially regarding fault-finding and problem-solving software.
Stronger and more environmentally friendly cleaning results.
Well-prepared for increased capacity and manufacturing.
Secure and safe with local support, servicing, and spare parts.
Visit: www.turbex.co.uk
Functional Coatings
Fullwhenreliability it counts
SurTec as a complete coating system provider for fasteners
As specialists in functional coatings, we combine expertise in the coating and finishing segment of metals (especially fasteners such as screws, etc.) and plastics.
With SurTec, our customers receive a go-to expert or essential fastener functions.
We are part of SurTec, supplier of chemical specialities for surface treatment.
SurTec is a group of companies within Freudenberg, a familiyowned, renowned, German-based, and globally operating business.
ENVIROTECH EUROPE’S 2026 ONLINE BROCHURE IS NOW AVAILABLE -
solutions for solvent cleaning, vapour degreasing, corrosion protection and metal surface cleaning
EnviroTech Europe supply approved vapour degreasing solvents, solvent cleaners and corrosion protection products. We offer a range of metal and substrate cleaning and protection formulations tailored to your industry, which are cost effective, energy efficient, safe for operators and the environment.
Our products are used in the following industries:
Automotive and Motorsport
Avionics and Aerospace
Electronics and Electrical
Farming and Agricultural
General Cleaning
Industrial and Manufacturing
Marine and Maritime
Mechanical Engineering
Medical Device Manufacturing
Military and Defence
Oxygen Cleaning
Power Generation
Railways and Transport
We are pleased to announce the release of our 2026 products brochure: https://www.envirotech-europe.com/ brochure
Handling Solutions
Product Overview
Manual Monorail Systems
Unit loads up to 3000kg
Monorail Chain Conveyors
Unit loads up to 300kg
Power & Free Conveyors
Unit loads up to 7000kg
Floor Conveyors
Unit loads up to 500kg
Stewart Gill Conveyors Ltd have been supplying overhead conveyors into all sectors of industry for over 70 years.
As a long time member of the Railtechniek van Herwijnen BV Group based in the Netherlands, Stewart Gill Conveyors can offer a comprehensive range of overhead conveyor products which are capable of handling unit loads up to 7000kg.
Stewart Gill Conveyors Ltd offer complete manufacture, installation and commissioning, coupled with fully documented instruction, operation and maintenance manuals.
We do:
In-House 3D CAD engineering
In-House manufactoring in the UK and EU
In-House design of PLC/PC control systems
Industry 4.0
Worldwide installation and commissioning
Remote support, service & inspection Stewart
Part of the
EnviroTech Europe are specialists in all aspects of metal, plastic and other substrate cleaning and pre-treatment for finishing and surface protection. We also provide corrosion protection products for ferrous and non- ferrous metals, as well as electronics, avionics, and electrical systems and components.
Our technical and sales staff can offer advice on legislative changes which affect your industry, ensuring your solvent cleaning, vapour degreasing and corrosion protection solutions stay within regulatory boundaries.
Constant research to produce new products and services ensures we can meet the needs of our customers and ensure the very highest quality surface pre-treatments to match the demands of an increasingly competitive market.
We can supply Material Safety Data Sheets, independent laboratory reports, product samples and further assistance.
EnviroTech Europe is accredited to ISO 9001:2015 for the distribution of specialist metal cleaning and corrosion protection products.
FURTHER INFORMATION
Visit www.envirotech-europe.com for information about uses and applications for all EnviroTech Europe products.
For more advice, please telephone us on +44 (0) 20 8281 6370 or use our website contact form. All products are supplied and supported by EnviroTech Europe Ltd. Available on short delivery times through our dedicated team of distributors worldwide.
Paint Finishing Systems Ltd in conjunction with Eurotherm S.p.A. delivering results, reliability and responsibility.
PFS and Eurotherm know that the finish is the first thing your customers see, this is why we take great pride in supplying you with the best possible plant to achieve that great finish.
Any finish, no matter how expertly applied, is wasted unless applied properly. You can be assured that our advice and the service we provide, will ensure that your products will be finished to the highest possible standard.
Pre-Treatment Plant
Blasting Enclosures
Drying & Curing Ovens
Spraybooths
Powder Coating Booths
Conveyor Systems
From sandblasting to finishing. Custom booths and equipment for industrial painting
Eurotherm, established in 1958, manufactures and installs complete painting machines and systems, taking care of every stage of the project, from implementation to testing.
Working in conjunction with PFS in the UK & Ireland to provide a complete turnkey solution.
From pretreatment operations, such as washing and sandblasting, to the ultimate finish: Eurotherm plants apply the most efficient technological processes to ensure a consistently excellent result.
Manual & Automatic Powder Coating Systems Complete Painting Solutions Energy Efficient Plant & Equipment
FUTURE-PROOFING PRECISION CLEANING:
How One Manufacturer Seamlessly Replaced 3M® Novec 72DE with Opteon™ SF80
When a leading precision-engineering manufacturer was forced to phase out 3M® Novec 72DE, due to its discontinuation. Fraser Technologies helped them achieve a like-for-like solvent replacement without changing equipment or compromising performance.
The Cleaning Challenge
The manufacturer founded in 1962 and known globally for its precision-engineered components including springs, valve rotators, actuators, and exhaust valves relied on 3M® Novec 72DE for cleaning high-carbon steel and silicon chrome springs. With wire diameters from 0.25 mm to 1.5 mm and a throughput exceeding 30,000 components per day, cleaning consistency was vital to prepare parts for subsequent heat treatment.
When 3M® announced the discontinuation of Novec 72DE, the company faced an urgent need to identify a drop-in replacement that would maintain performance, meet environmental standards, and integrate with its existing ultrasonic cleaning system.
Identifying a Direct Replacement
Fraser Technologies experts in precision cleaning, degreasing, and environmental compliance was recommended via the customer’s long-standing 3M® distributor. The team began by reviewing solvent requirements, system design, and the company’s cleaning parameters. Because the performance characteristics of Novec 72DE were well documented,
Fraser Technologies could quickly shortlist suitable alternatives.
Chemours Opteon™ SF80 was identified as the most compatible solution: a non-flammable, highperformance cleaning solvent offering excellent material compatibility, comparable solvency power, and a Global Warming Potential (GWP) < 2, compared with 47 for Novec 72DE.
Validation and Testing
To verify compatibility and cleaning efficiency, Fraser Technologies carried out controlled trials using the customer’s own springs. Components were degreased in the company’s existing ultrasonic cleaning setup using Opteon™ SF80, then returned for in-house heat-treatment validation, a step that rapidly reveals any surface residue.
The outcome was clear: no residue, no change in finish, and full process confidence. The validation confirmed that Opteon™ SF80 could perform as a direct drop-in replacement without requalifying process parameters or altering hardware.
Implementation: Smooth and Cost-Effective
The transition was achieved with minimal disruption. Existing tanks were drained, filters and O-rings replaced, and the system refilled with the new solvent. No redesign, new equipment, or downtime was required.
“The switch was surprisingly easy,” said the Spring Department Manager. “We continued using our existing cleaning equipment without major modifications, making the transition both costeffective and efficient. Fraser Technologies guided us through every stage, from trials to installation.”
The Results: Reliable Cleaning, Sustainable Future
Following the conversion, the manufacturer reported measurable improvements across several areas:
Cleaning Performance: Equivalent or improved results, even on tightly coiled and high-density parts.
Operational Continuity: Existing ultrasonic systems remained in full service throughout the changeover.
“Not only did we achieve excellent cleaning results,” said the customer, “but our overall cost decreased, and our environmental footprint improved.”
Engineering Confidence through Expertise
A critical factor in the project’s success was Fraser Technologies’ combined knowledge of cleaning chemistry and equipment engineering. By understanding the interdependence between solvent properties, temperature, and ultrasonic performance, the team ensured a seamless transition with no trial-and-error downtime.
“Fraser Technologies’ technical expertise made the process incredibly straightforward,” the customer added. “Their experience allowed us to move quickly and confidently.”
A Lesson for the Surface-Finishing Industry
With the production of long-standing cleaning chemistries such as 3M® Novec™ 72DE now ceased, manufacturers across the surface-finishing sector face a common challenge, how to maintain process reliability and cleaning performance while also meeting increasingly stringent environmental and regulatory targets.
As the 3M® Novec™ range has been fully discontinued, this case study highlights the critical importance of engaging with an expert partner. Through a structured, data-driven transition strategy, manufacturers can implement validated alternative solutions that safeguard quality, protect productivity, and future-proof cleaning operations, without compromising compliance or performance.
About Fraser Technologies
For more than 55 years, Fraser Technologies has been helping manufacturers across aerospace, automotive, medical, and precision-engineering sectors achieve cleaner, safer, and more sustainable production processes.
With expertise spanning cleaning chemistries, equipment, and regulatory compliance, Fraser Technologies provides independent advice, technical trials, and full implementation support to optimise performance and sustainability.
Visit for more information: www.frasertech.co.uk
INTERPON D3020 NOW PRODUCED IN INDIA, TO MEET THE COUNTRY’S PACE, CLIMATE, AND WORLD-CLASS ARCHITECTURAL CREATIVITY
With local production of Interpon D3020 now underway, AkzoNobel is deepening its commitment to India’s fast-evolving architecture and design sector — enabling shorter delivery times and faster color matching for fabricators and architects across the region.
Interpon D3020 is the ideal choice for bold and creative architectural projects that are exposed to the harshest environments, from searing heat to corrosive coastal climates. Local production means customers in the region can benefit from quicker delivery, and in-country color development is making it faster for Indian architects to have their designs approved. Overall, the move not only provides faster access to the durability and design flexibility that the Interpon brand is known for but also supports India’s move to more sustainable construction.
Based on advanced fluoropolymer technology, Interpon D3020 delivers outstanding resistance to corrosion, UV radiation, and weathering. It meets and exceeds the demanding requirements of Qualicoat Class 3, AAMA 2605, and GSB Premium, and outperforms in the rigorous 10-year Florida test. When applied by an Interpon D Approved Applicator, the coating is backed by a warranty of up to 30 years.
Crucially, Interpon D3020 is also a high-performance alternative to PVDF liquid coatings, delivering comparable hyperdurability with significant advantages in sustainability and application efficiency.
The powder coating is free from Volatile Organic Compounds (VOCs) and generates minimal waste during application. Its exceptional resistance to scratching and marring means less rework on site, while one-coat coverage saves both time and energy, helping to showcase how Interpon powder coatings’ sustainability advantages go hand in hand with competitive benefits. The product is supported by an Environmental Product Declaration (EPD) providing total transparency concerning the sustainability of the raw materials, manufacture and transportation associated with creating Interpon D powder coatings.
Simon Timmins, Regional Commercial Director for AkzoNobel Powder Coatings in South Asia, says he is delighted the business is now delivering locally produced D3020 to the Indian market, with shorter delivery times: “Producing Interpon D3020 in India means we can move faster, match colors more efficiently, and better support our customers in creating landmark structures that stand the test of time. The move has given us the agility to react quickly to India’s growing demand for locally-sourced state-of-the-art powder coatings.
“This collection is known to not only help imagine the future with beautiful colors and finishes, but also to protect it with an unmatched performance to withstand even the most challenging environments while supporting a more sustainable future.”
With 22 distinctive finishes in the color card and many more color options avaliable, including sleek matte tones and premium metallic effects, Interpon D3020 gives architects the freedom to design bold, resilient facades that stand the test of time.
For more information, visit: https://www.interpon.com/nl/en/architectural/warranties
PHOS-PREP
Pre-Treatment Solutions Group Ltd supply unique chemistries for an array of metal processes.
Our Phos-Prep® range of chemicals are chrome free, eco-friendly and cost effective all while maintaining quality and performance.
With over 50 years experience within the industry we pride ourselves on finding the right solution for your metal treatment. Whether that be degreasing, etching, phosphating, paint stripping and more!
TESTIMONIALS
“We have been a customer of PTS for over 20 years and during our time we have relocated our business, changed our pretreatment process with the full support and expert advice to implement changes from the PTS team. A great company who always go the extra mile to support their customers.”
P.Allen, West Midlands.
“We have been fortunate to have partnered with PTS for over ten years now. They are consummate professionals and always exceed expectations in terms of delivery of service, knowledge and customer care.”
E.Smith, Hampshire.
, queries whole
“We have had the great pleasure in working with PTS for over 5 years. No matter how big or small our queries are, PTS always come up trumps and in rapid time. The team are always willing to visit our site to help out with any issues we have or just for a general catch up with our staff. We have a very good relationship with the whole team at PTS and long may this continue.”
R.Glasbey, West Yorkshire.
Dürr builds an innovative and sustainable paint shop for CEER, the first Saudi automotive company and Saudi-born EV brand
WORLD PREMIERE: DÜRR INSTALLS ITS PAINT SHOP OF THE FUTURE FOR CEER
Dürr is building an innovative and sustainable paint shop for CEER, the first Saudi automotive company and Saudi-born EV brand. The order was placed back in 2023, and the project is currently in the installation phase. AGVs will transport car bodies flexibly between stations based on demand in the modular system. The latest application technology paints the interiors and exteriors of electric vehicles in the same box. In addition, there will be box for fully automatic twotone application without overspray. High-tech and sustainability go hand in hand. Dürr supplies the latest generation of ovens which, combined with electric exhaust air purification systems, save energy and reduces CO2 emissions. The new facility will be one of the most advanced painting factory in the automotive world.
For the first time, Dürr is fully implementing its Paint Shop of the Future concept at CEER. The modular design includes the latest innovations to drive complete automation. The plant uses digital solutions from Dürr’s DXQ
product family to reduce downtime and maximize systems’ efficiency. The new system at CEER Manufacturing Complex located in the King Abdullah Economic City will begin production in the fourth quarter of 2026.
Efficient high-tech products benefit the environment
CEER relies on Dürr's new generation of ovens. The EcoInCure heats the body from the inside to reach massive body components more directly. This is particularly advantageous for electric vehicles, as they require – among other things – well reinforced rocker
panels to protect their batteries in the event of a side impact while simultaneously preventing overheating in thinner parts of the body shell. This drying method is more environmentally friendly, reducing the required heating process time for the body is by up to 30% compared to conventional systems. An Oxi.X RV from Dürr CTS cleans exhaust air from the oven using the principle of regenerative thermal oxidation (RTO). The oxidation reactions, which purify the process exhaust, occur entirely within the heat exchange media. Since the system operates using electricity, there is no open flame and therefore none of the unwanted by-products of flame combustion.
The CEER project is currently in the installation phase.
6 K-type thermocouple ports
High temperature
long run times
Download, view, and analyze
or export
State-of-the-art technology: Dürr’s paint shop of the future.
Another notable feature is Dürr’s EcoPaintJet Pro, an award-winning overspray-free painting system.
CEER can utilize this to offer its customers cars with a two-tone paint finish. The EcoPaintJet Pro technology marries customer-specific product design with automated production. Bodies can be painted with two contrasting colors simultaneously, reducing paint consumption and eliminating plastic waste since the EcoPaintJet Pro does not require masking with adhesive tape. The system can also paint complex patterns such as lettering and logos.
“Innovation is a key driver of performance and sustainability in vehicle production. The paint shop of the future will deliver great flexibility, energy and paint efficiency, and exciting premium vehicle paint finishes,” said Dr. Lars Friedrich, CEO of Dürr Systems AG. “We are pleased to have the opportunity to partner with CEER to create one of the most modern car production lines in the world.”
Flexible box concept instead of rigid painting lines
CEER can swiftly incorporate new models and easily scale production capacity with the paint shop of the future. The key lies in implementing a modular concept, where flexible EcoProBooth boxes replace traditional lines with their rigid cycle times. In the box concept, the robots paint the interior and exterior of the car bodies in just one box. The new universal atomizer from the EcoBell4 Pro series meets the highest painting quality standards. Dürr’s EcoProFleet AGVs are constantly in motion and flexibly transport bodies between workstations and the high-bay warehouse based on demand. DXQlogistics.control, Dürr’s tailored software solution for the AGVs’ control logic, controls material flow digitally following work deck utilization, equipment, and availability.
The EcoPaintJet Pro paints a contrasting color fully automatically and without overspray.
Smart factory due to DXQ software
Digital solutions from Dürr's DXQ product family turn CEER's paint shop into an intelligent factory. The DXQcontrol modular solution is an innovative manufacturing operations management (MOM) system with a microservices architecture that delivers a high level of flexibility and consistency. The MOM comprises over 50 functionalities for manufacturing planning, execution, control, monitoring, optimization, and predictive analysis. DXQanalyze provides information based on specific systems and uses, enabling it, for example, to forecast the remaining service life of system components or to establish links between quality results and machining processes, taking transparency about the operating behavior of machines and systems to a whole new level.
“Our goal at CEER is to build a world-class manufacturing facility, setting new benchmark for efficiency and sustainability,” said James DeLuca, CEO of CEER. “This Paint Shop of the Future will place CEER at the forefront of automotive manufacturing innovation, allowing us to offer our customers in Saudi Arabia and the wider region a level of customization they have never seen before. The result will be a more environmentally friendly manufacturing process and the ability to offer customization in car colors, finishing, and intricate details that will excite the public.”
In autumn 2024, Dürr opened its subsidiary Dürr Systems Arabia LLC in Jeddah, Saudi Arabia, to further strengthen its customer relations in the region.
Visit: www.durr.com
CEER can quickly integrate new models and flexibly increase production capacity with the EcoProBooth box modular concept.
Dürr's EcoProFleet AGVs are constantly on the move and transport car bodies flexibly as required.
E-ROBOT+3 3D is a vertical axis painting robot integrated with a high-tech contour detection system.
This robot performs precise vertical movements according to the data provided by the E-SENSE+3 part detection system and works integrated with E-ROBOT+3 AXIS independent gun systems. It offers low maintenance requirements along with high carrying capacity, precise position and speed control features.
Space-saving slim column design
130 mm vertical gun spacing optimizes coverage areas
Integrated serial communication technology for performance monitoring and feedback
Up to 14 kg payload capacity for each independent axis
E-ROBOT+3 3D coating robot optimizes your production processes by reducing operational complexity while increasing the efficiency and quality of your automaticcoating systems
E-ROBOT+3 AXIS is a single gun movement system designed for parts with complex geometries that require high precision and homogeneous coating quality in the painting process.
It is equipped with a high-tech servo motor and timing belt movement mechanism, which gives its system smooth and repeatable movement capability. Motion system designed for smooth inner surface and linear flow.
Precise servo control at variable speeds
Perfect coating processes with high repeatability
E-AXIS+3 integration for up to a maximum of 8 guns
Quiet and smooth operation with toothed belt
Ability to work effectively in long and short strokes
Email: info@electron.com.tr
Visit: www.electron.com.tr
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PURPOSE OF ATTACHING PROTECTIVE FILM TO PROFILES FOR WINDOWS
The purpose of attaching protective film to profiles for windows, doors and façades
The surface of painted profiles, which may be scratched when manipulated during processing, should already be provided with protective film before initial processing. Customer claims due to damaged surfaces are reduced to a minimum as a result. Before foiling the surface is checked and, as a result of the film, the quality is maintained up to the delivery of the finished product. The film remains on the surface during all machining processes and is usually only removed after the installation of a window.
Machine in in-line operation
The profile, which is inserted manually or via powered roller conveyors into the filming machine, is conveyed with a drive up to the knurling machine. Usually only one side is foiled in the process, but two-sided foiling is also possible. The beginning of the profile is detected by the control system, the film is pressed on fully automatically and cut off automatically at the end. The machine itself communicates with the downstream machine to synchronise and optimise speeds. This film wrapping can also be supplied for autonomous applications.
Autonomously working machines
For autonomous applications, different versions are available for one-sided up to four-sided wrapping. The machines can easily be adapted to very different profile shapes.
The profiles are manually inserted or via roller conveyor fed into the wrapping machine. The film (a maximum of 4 pages at a time) is continually being pressed on and cut off automatically at the end of a profile.
Issues
In addition to a good throughput speed, high demands are made on the performance of the machine with regard to blistering and the placement of the film on the profile. The film itself also has an impact on its clean attachment. The adhesive power of the self-adhesive, as well as the ultimate elongation of the film, plays an important role in this. Good results can be achieved with an adhesive strength of 260cN / 20 mm and a thickness of 80-100 my. Thinner films are often used as well. In the case of structured colours, films with a significantly higher adhesive strength need to be used. After foiling, it must be borne in mind that the profiles or finished windows are not exposed to direct sunlight, as residues of the film may form in the surface coating as a result.
Telephone: +41 44 926 44 88
Email: sales@muller.ch
Visit: www.muller.ch
New and used vibratory finishing machines and systems from 2 litres to 4000 litres
Finishing media; Ceramic, Plastic, Wood, Steel and Maizorb
Liquid / powdered / paste compounds
Abrasive finishing wheels
Vibratory separators / sieving machines and re-meshing service
Repairs and relines
Effluent water treatment systems
Redundant machines purchased
Consultancy
Subcontracted finishing and industrial sieving services
SHARMIC FOR FAST, FRIENDLY SERVICE
Experienced Engineers After sales technical support Nationwide deliveries
Sharmic Engineering Ltd
Tel: +44 (0)1299 822135 / 878123/4/5
Email: info@sharmic.co.uk www.sharmic.co.uk
Steel Shot (High & Low Carbon)
Steel Grit
Stainless Steel Shot and Stainless Steel Grit (Cr & Cr/Ni)
• AUTOMATIC DRYING SYSTEMS • ROTARY PAINTING/LAQUERING
• TOP COATING/SEALING SYSTEMS
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Equipment + Chemistry + Support =
✓ Over 50 years expertise
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Aqueous Ultrasonics
Precision Cleaning • FPI Lines
Degreasing • Anodising Chemical Cleaning for MRO Chemical Etching/Milling
RDM Industrial Services Ltd
Parkfield Industrial Estate Kemp Street Middleton Manchester M24 4AA Tel: 0161 643 9333 Fax: 0161 655 3467 www.rdm.u-net.com.
Contact: Robert Horwich or Geoff Ball Spraybooths, rooms, ovens, conveyors, pretreatment, powder plant and air replacement units.
Pull-Off Adhesion Testers
Measure the adhesion of coatings to metal, wood, concrete and more
n Impact and scratch resistant color Touch Screen display with keypad
n Wirelessly connect the PosiTest AT-A to your smart device using our free app
n Record the results as pass/fail and the nature of fracture cohesive, adhesive and glue failures
PUT QUALITY ON REPEAT
Let‘s talk about powder coating. A technology that is proven since decades and actually, it‘s just getting started with FLOWSENSE. FLOWSENSE? It‘s a software masterpiece and a bunch of small sensors that do big things: Consistent powder output from the first to the last workpiece. Reliability, measured in real time. Put quality on repeat!
