TEXTUREJET LAUNCHES NEXT-GENERATION STAT® MACHINE — SMARTER, SMALLER, AND MORE FLEXIBLE THAN EVER. 2
BRITISH COATINGS FEDERATION
2025 BRITISH COATINGS FEDERATION AWARDS CELEBRATE PROFESSIONALS SHAPING THE FUTURE OF COATINGS. 4
QUALICOAT UK & IRELAND QUALICOAT MEET AT BRAGBOROUGH HALL. 10
INSTITUTE OF MATERIALS FINISHING
INDUSTRY NEWS
& EFFLUENT TREATMENT AWE
TEXTUREJET LAUNCHES NEXTGENERATION STAT® MACHINE — SMARTER, SMALLER, AND MORE FLEXIBLE THAN EVER
TextureJet, a leader in precision surface engineering, has unveiled the latest evolution of its flagship technology: the next-generation STAT® machine. The updated system delivers enhanced performance in a streamlined, compact design — offering manufacturers greater flexibility, usability, and control than ever before.
At the heart of every TextureJet solution, the STAT® unit acts as the control hub — managing electrolyte flow, power supply, and the intelligent, recipe-driven operating system. Designed for ease of use, operators simply select the process type and part profile before pressing Go, allowing for consistent, risk-free machining across a wide range of surface finishing applications.
The newly upgraded STAT® machine has been re-engineered to fit seamlessly into modern production environments.
With a reduced 0.49 m² footprint, the system is compact enough to pass through a standard doorway, making installation and relocation easier than ever.
Other new features include:
Streamlined, space-efficient design
Full HD 19" touch screen with a brand-new, intuitive interface
Upgraded filtration system with fully user-serviceable filter replacements
Single-cable connectivity for rapid integration with a range of bespoke accessories
“Manufacturers told us they wanted even greater flexibility without compromise,” said Jonathon Mitchell-Smith, CEO of TextureJet. “This next-generation STAT® delivers that — a compact, smart, and powerful system that adapts effortlessly to changing production needs.”
Fully compatible with TextureJet’s range of modular accessories, the new STAT® machine automatically detects connected units
and configures system settings accordingly. This creates a truly versatile, multi-purpose platform that can be rapidly switched between different finishing operations — from delicate surface refinement to more intensive treatments.
With its combination of intelligent control, compact footprint, and future-ready connectivity, the new STAT® reinforces TextureJet’s commitment to simplifying precision manufacturing while expanding what’s possible in surface finishing.
Find out more about TextureJet: www.texturejet.com
2025 BRITISH COATINGS
FEDERATION AWARDS CELEBRATE PROFESSIONALS SHAPING THE FUTURE OF COATINGS
The winners of the 2025 British Coatings Federation (BCF) Awards were announced on 12th November at Carden Park in Chester. Over 180 delegates came together at the event to celebrate the industry’s outstanding achievements.
Individuals across all sectors of the industry were recognised for their talent and accomplishments in three dedicated categories: Apprentice of the Year Award, won by Lisa Figuera-Cartwright from AkzoNobel; Young Leader of the Year Award, won by
Connor Knowles from PPG Architectural Coatings UK&I and Student of the Year Award, which saw Oliver Williams from Thermaset win.
The BCF also launched a new individual category for 2025, in memory of BCF’s late colleague Callum Plummer: the Rising Star Award. The Rising Star Award celebrates young individuals within a BCF member company, honouring employees who demonstrate exceptional potential, outstanding performance, and a strong commitment to their professional development early in their careers. The inaugural Rising Star Award was won by James Lund of Venator.
Recognising investment in people, AkzoNobel and PPG Architectural Coatings UK&I were jointly awarded the Diversity
Award winners on stage at the 2025 BCF Awards ceremony in Chester
and Inclusion Award, followed by Belzona being presented as the winner of the Excellence in Training Award.
The Sustainable Innovation Award was won by Alberdingk Boley for REN AC 8403, and the Race to Net Zero Award was won by Crown Paints.
The sustainability theme carried on through the evening with the Coatings Care Progress Award given to winning site Becker Industrial Coatings in Liverpool, and Overall Best Performer was awarded to Teal and Mackrill in Hull. The 2025 Corporate Social Responsibility Award was won by Crown Paints.
The Marketing Campaign of the Year was split into two categories, presented to PPG Architectural Coatings UK&I for Multinational and Inktech for SME. This year’s Customer Service was also split , won by Crown Paints in the Multinational category and H2 Compliance for SME.
BCF President, Sharon Harte, Managing Director of Dacrylate Paints, commented: “It is fantastic to see so much emerging talent in our sector, demonstrated in our Student, Apprentice and Young Leader of the Year categories. It was a particular honour for Dacrylate Paints to sponsor and to celebrate the finalists and inaugural winner of the Rising Star Award, launched in Callum’s memory. Many congratulations to all those who were shortlisted, but especially to the winners”.
The awards ceremony was hosted by magician Ben Hanlin, who thoroughly entertained delegates. A charity raffle fundraiser also took place during the evening for Young Lives vs Cancer, raising more than £3,000 for the charity.
The BCF would like to thank our Award sponsors, Stort Group, BASF, Verlingue, Dacrylate Paints, Xyntra, Fenton Packaging, Tronox, Paleus Acrylics and Lisam for their support.
Email: info@bcf.co.uk
Visit: www.coatings.org.uk
BCF Award Winners 2025
Race to Net Zero Award 2025
Crown Paints
Sponsored by Xyntra Coatings Care Progress Award 2025
Becker Industrial Coatings, Liverpool Coatings Care Overall Best Performer Award 2025
Teal and Mackrill, Hull Sponsored by Verlingue
Marketing Campaign of the Year Multinational Award 2025
Dedicated stand-alone unit is ready to measure right out of the box
Fast measurement speed—ideal for moving lines and swinging parts
Scan Mode continuously takes measurements—ideal for analyzing large areas
Storage of 999 readings with onscreen averaging. Stored readings can be downloaded to PosiSoft Desktop Software
QUALICOAT MEET AT BRAGBOROUGH HALL
By Chris Mansfield - QUALICOAT Chair
The last QUALICOAT Members Council Meeting and AGM took place on 13 October 2025 at the Bragborough Hall Conference Centre over 60 members were present with others joining online, our largest meeting to date demonstrating the growth and importance of providing quality architectural powder coating across the UK & Ireland.
The members council meeting opened with a welcome to guests. General Secretary Jan Lukaszewski presented the Secretariat report, welcoming new members who have recently joined the Association. Other matters included the introduction of new email addresses for officers, updated rules for using the UK & Ireland logo and concerns over increased logo infringements, including misuse by a gate manufacturer. Members were reminded not to share logos and to inform Oliver Boegler, our independent inspector from IFO of any outages or holidays of members plants to allow for unannounced six monthly inspections.
Marketing and exhibitions were key discussion points. Jan invited more participation in the marketing meetings and emphasised the need for projects ahead of
the next global marketing initiative. Suggestions for an additional exhibition next year were considered in the UK. Updates on specifications highlighted the upcoming QUALICOAT 3.0 licences and six prospective new members, including new members, Sherwood, Alideck, and Trueline. Training initiatives were also discussed, including new programmes and the continuation of two-day courses into 2026 continuing the introduction of seven workstations for practical sessions without harmful chemicals. It was also noted that Jan is going to introduce virtual inspection training sessions for members which will enable smoother unannounced inspections for new and existing licensed members.
Technical and inspection matters formed a substantial part of the meeting. Salt spray testing revealed minimal, with
filiform results in line with typical levels. All second inspections for coating members are due to be completed by the end of November. The meeting also addressed challenges such as copper content in recycled alloys, the potential for increased corrosion in marine environments and the review of boiling tests for approval back into the QUALICOAT Specifications. QUALICOAT 3.0 and its extruders working group, the adaptation of certificates of conformity,
Chris MansfieldQUALICOAT UK & Ireland Chair
and compliance with UK requirements were all reviewed. Global statistics showed 2,289 samples tested, with 85% using chrome-free systems and minimal failure rates across all pre-treatments.
QUALICOAT 3.0 requires that alloys fall within the EN573-3:2019 Standard, which can be met using primary or secondary (recycled) aluminium and requires the following three tests to be carried out by an independent testing authority, Optical Emission Spectroscopy (OES), Anodic Cyclic Polarisation (ACP) and a Metallographic Study for Aluminium. QUALICOAT 3.0 has been developed to ensure that the aluminium alloy does not become a contributing factor to any premature failure of a powder coated finish. By ensuring that the alloy is of the correct standard, with reduced inclusions and improved grain consistency, it has been demonstrated by QUALICOAT that architectural powder coating can be further enhanced for sustainability especially when used with class 2 powders. In 2026 licences will be granted
to aluminium extruders who can demonstrate that they can consistently work to this specification, further enhancing the sustainability of architectural powder coating when specified to QUALICOAT.
Legal and executive updates concluded the members council meeting. Hexavalent chrome remains under restricted use, with a tax applied for its continuation.
The UK’s Best Available Techniques (BAT) draft is expected in early 2027, covering noise, effluents, and environmental standards. The executive committee noted that Swiss legal requirements will necessitate a review of the UK & Ireland Association articles. The newly developed Novaloop IT system for automating inspections has grown in scope and is expected to be trialed by IFO inspectors in the near future. The meeting closed with confirmation of the next events, the mid-year Cork meeting to be on 20 May 2026 and the next members’ meeting on 4 February 2026 at Bragborough Hall.
After a buffet lunch members attended the Associations AGM discussing future strategies, commitments and committing to budgets for the next financial year.
The up-to-date QUALICOAT Specification, which includes QUALICOAT 3.0, is available on request through UK & Ireland Association website, qualicoatuki.org the website also offers an up-to-date list of licensed UK and Ireland Powder Suppliers, Pretreatment Suppliers and Applicators including the applicators who carry the Seaside class accreditation.
L
P
PUMPS & FILTERS
Telephone support is available from QUALICOAT UK & Ireland Head Office in the Midlands on 0330 240 9735, the Association can also be followed on Twitter @Qualicoatuki or on LinkedIn www.linkedin.com/company/qualicoatuk-&-ireland. SPECIAL
Become an Acknowledged Leader in Surface Engineering and Materials Finishing: INDUSTRY RECOGNISED TRAINING COURSES FROM THE IMF
Are you involved with the application of coatings to enhance and protect your products? Do you need to meet client specifications to ensure the longevity of your components? Does the complex world of surface engineering and materials finishing cause you headaches?
If so, the courses offered by the Institute of Materials Finishing (IMF) could be your solution!
The IMF have been promoting knowledge in the surface finishing industries, both inorganic surface treatments including plating and the application of organic paints, lacquers and varnishes for many years. Large numbers of engineers and technicians across a multitude of industries have benefitted from the knowledge gained to enhance their careers, their standing within industry and the ability to problem solve the many challenges they face in their daily working lives!
Starting with the Foundation level course, students gain knowledge on all aspects of materials finishing, specifically aimed at their own industry requirements, but to include sections on Health & Safety, the Environment and Surface Finishing and Corrosion Protection. There is no need for a science background to be able to successfully complete a foundation course.
The Foundation Course requires study of 15 sections and requires the submission of 2 marked assignments followed by an end examination. The course, conducted by distance learning will take 16 weeks to complete. There are three specific study routes to choose from; electroplating, organic coatings and aerospace finishing. On successful completion, the student is awarded the Foundation Certificate.
To follow on, students can then elect to progress to the Technician level modules, which give more in-depth knowledge for key finishing technologies, their application and best practice methods. Again, both inorganic and organic technologies can be studied to match the industry requirements. There is a choice of eight modules, which provide study in applicable areas of surface finishing best matched to your needs.
Like the Foundation course, study is by distance learning, and the student is required to complete four marked assignments and pass an examination.
Passing two technician modules leads to the award of Technician Certificate; passing four modules leads to the award of an Advanced Technician Certificate.
If you feel your career could benefit from being a recognised specialist in your particular branch of Surface Engineering or Materials Finishing, then contact the IMF today.
Speak with our training manager Karen Yates on +44 (0)121 622 7287 or email karen@materialsfinishing.org.
Move your career to the next level and join the finishing community and all the benefits that gives through the IMF.
™ MEGA MISTBLASTER
Reducing Dust, Waste & Disposal
4 operators can blast all day
4 operators can blast all day
Reduce abrasive consumption by up to 20%
Reduce abrasive consumption by up to 20%
Increase blasting production by up to 30%
Increase blasting production by up to 30%
EASILY SWITCH BETWEEN 4 FUNC Mist Blast Dry Blast Wash Down Blow Down TIONS
AVAILABLE IN 3 DIFFERENT PACKAGES
Single Outlet Blast Pot (6.5 cu ft) Combo Skid with Air Dryer 4-Outlet Mega MistBlaster
Robotic Blasting & Coating Solutions
Does the Work of 5 manual blasters
Up to 646 ft² per hour
Use 3 (#10) nozzles simultaneously
Automate timing and speed
Blast walls, floors, even upside-down
HMG PAINTS ACHIEVE
ISO14001 ACCREDITATION
HMG Paints, the UK’s leading independent paint manufacturer, has further underlined their commitment to the environment and sustainability by achieving ISO 14001:2015 accreditation. ISO 14001 is an internationally agreed standard that sets out the requirements for an environmental management system.
Implementing the standard helps companies use resources more efficiently, reduce waste, and continuously improve their environmental performance. This is especially crucial today due to global challenges like climate change and heightened consumer environmental consciousness, a 2024 survey by PWC showed 46% of respondents say they are buying more sustainable products to reduce their impact on the environment.
“Achieving ISO 14001 demonstrates that we have established a robust Environmental Management System that allows us to monitor, manage and continually improve our environmental
performance across every part of the business” said Alan Sharples, HMG Paint Quality Manager. “From raw material sourcing and product formulation to waste management, this certification showcases our drive to operate responsibly and sustainably and helps build stakeholder trust.”
Since 1930 HMG have always driven to be innovative and conscious of its environmental impact, HMG once planted 1,800 trees on land next to its Riverside Works site to create a woodland area, and in recent years invested in the development of more water-based coatings, which offer lower VOCs and reduced solvent emissions. This transition supports not only HMG’s sustainability goals but also helps customers with their environmental impacts.
Alan further explained “It’s not just about reducing our impact here in Manchester, it’s about understanding how our actions can affect the wider world. We want to minimise our footprint so that the earth can thrive. We do this because we care.”
ISO 14001 isn’t the end though for HMG, in their efforts for continuous improvement, the company is now targeting ISO 45001 and Cyber Essentials Plus in terms of accreditations along with the implementation of Solar Panels across it’s Manchester based headquarters. These additional accreditations will stand alongside their existing ones for ISO 9001, Made in Britain, JOSCAR and SMETA.
Pull-Off Adhesion Testers
Measure the adhesion of coatings to metal, wood, concrete and more
n Impact and scratch resistant color Touch Screen display with keypad
n Wirelessly connect the PosiTest AT-A to your smart device using our free app
n Record the results as pass/fail and the nature of fracture cohesive, adhesive and glue failures
HMG have an extensive portfolio, which covers virtually every type of surface imaginable across a whole host of industries including; industrial, commercial vehicle, decorative, automotive, protective coatings, ACE, defence, toll manufacturing, arts & craft, wood finish and more. HMG Paints truly are ‘One name that covers everything’.
For more information, please visit www.hmgpaint.com or visit www.shop.hmgpaint.com to discover decorative paint and inspiration.
Connect with HMG Paints on Facebook, Instagram, X (formerly Twitter) and LinkedIn.
UNLOCKING HIDDEN VALUE IN POWDER COATING OPERATIONS
How Cost Recovery Can Boost Your Bottom Line Insights from Smart Source Savings
In the precision-driven world of powder coating, operational efficiency is often measured in microns. Yet when it comes to financial efficiency, many manufacturers overlook a critical opportunity: cost recovery. From energy and telecoms to water and taxation, routine overheads frequently contain billing errors, mischarges, or overpayments that quietly erode margins.
Smart Source Savings, a UK-based consultancy with decades of experience, specialises in uncovering and reclaiming these hidden costs. Their work spans a broad spectrum of manufacturing sectors — including plastics, packaging, and general engineering — all of which intersect with powder coating and surface finishing.
What Is Cost Recovery?
Cost recovery is a forensic review of historical supplier invoices and contracts, designed to identify and reclaim financial discrepancies. The process typically includes:
Auditing past invoices for overcharges or billing errors
Calculating eligible refunds or credits Managing claims and supplier negotiations
Operating on a success-only fee basis — no savings, no charge
This risk-free model allows businesses to pursue financial recovery without upfront investment or disruption to operations.
Energy Costs: A Frequent Blind Spot
Powder coating is inherently energyintensive, and its billing structures are often complex. Non-commodity charges — including levies, taxes, and regulatory fees — are particularly prone to
misapplication. Smart Source Savings has helped clients recover significant sums, such as:
£275,000 for a plastics manufacturer in Surrey
£81,000 for a general manufacturer in the East Midlands
These recoveries underscore the value of scrutinising even the most routine expenses.
A Strategic Move for Coating Professionals
Whether your business serves aerospace, automotive, or consumer markets, cost recovery offers a practical route to improved profitability. It requires no operational changes — only a willingness to revisit the fine print.
To explore whether your business could benefit from a cost recovery review, contact: Barrie Jacobs
Email: info@smartsourcesavings.co.uk
Telephone: 07940 181000
PHOS-PREP
Pre-Treatment Solutions Group Ltd supply unique chemistries for an array of metal processes.
Our Phos-Prep® range of chemicals are chrome free, eco-friendly and cost effective all while maintaining quality and performance.
With over 50 years experience within the industry we pride ourselves on finding the right solution for your metal treatment. Whether that be degreasing, etching, phosphating, paint stripping and more!
TESTIMONIALS
“We have been a customer of PTS for over 20 years and during our time we have relocated our business, changed our pretreatment process with the full support and expert advice to implement changes from the PTS team. A great company who always go the extra mile to support their customers.”
P.Allen, West Midlands.
“We have been fortunate to have partnered with PTS for over ten years now. They are consummate professionals and always exceed expectations in terms of delivery of service, knowledge and customer care.”
E.Smith, Hampshire.
, queries whole
“We have had the great pleasure in working with PTS for over 5 years. No matter how big or small our queries are, PTS always come up trumps and in rapid time. The team are always willing to visit our site to help out with any issues we have or just for a general catch up with our staff. We have a very good relationship with the whole team at PTS and long may this continue.”
R.Glasbey, West Yorkshire.
INTERPON COST OF CORROSION REPORT IDENTIFIES HIDDEN BILLION-DOLLAR OPPORTUNITY
Independent study of 1,000 manufacturers reveals how smarter protection turns costs
into competitive edge
Corrosion has long been seen as an unavoidable cost of doing business, but a new global study reveals it’s fast becoming one of manufacturing’s biggest untapped opportunities. The new Cost of Corrosion report from Interpon shows that up to US$875 billion* in preventable costs could be recovered through smarter protection strategies, and highlights the industries turning this long-standing challenge into a driver of innovation and performance.
Published by AkzoNobel’s Interpon Powder Coatings, the global study surveyed 1,000 manufacturing leaders across key industries and regions. Featuring a wealth of global and regional insights, it explores how manufacturers are balancing protection, cost, and sustainability amid rising environmental and regulatory pressures. The extensive detail and insights that lie within this landmark study reinforce Interpon’s position at the forefront of advancing corrosion protection.
Global insights include:
Hidden costs are significant: Almost a
third (32%) say their biggest expense comes from lost customers and product returns, and damaging reputations. Another 28% emphasize the environmental cost of waste and landfill.
Protection is mission critical: There is universal understanding that anticorrosion protection is important, and nearly half (44%) view it as essential to their business operations.
The landscape varies by sector and region:
EV manufacturers are setting new standards, with over half already using advanced powder coatings to boost durability and sustainability.
Architectural manufacturers are caught between legacy systems and tougher regulations demanding more sustainable, longer-lasting protection.
Industrial equipment producers face rising pressure to modernize, though many hesitate due to initial investment costs.
North America and South Asia & Australasia show readiness to leap ahead with advanced technologies, while
Europe’s new regulations drive a wave of innovation across markets.
These global contrasts reveal a clear shift: corrosion protection is no longer just about preventing damage, but creating long-term value.
Today’s powder coating technologies extend product life, cut waste, reduce energy use, and help manufacturers meet sustainability goals, all while improving performance and profitability.
“Corrosion protection was once seen mainly as a way to prevent product failures and financial loss,” says Jorrit van Rijn, Marketing Director at AkzoNobel Powder Coatings. “Today, it plays a far bigger role – helping manufacturers cut waste, improve efficiency, and deliver longer-lasting, higher quality products that customers trust and value. Smarter protection strengthens performance and relationships, and that’s the change we’re proud to drive with our customers worldwide.”
The Cost of Corrosion report provides a highly-detailed investigation into how protection, performance, and sustainability are converging across industries and regions. It’s designed for manufacturers ready to stay ahead of changing standards and turn smarter protection into progress.
Download the full report here: https://www.interpon.com/insights/ cost-of-corrosion-report?utm_ source=pressrelease&utm_ medium=pr&utm_ campaign=costofcorrosion&utm_ content=link&utm_term=brand
First for Sustainability
With our new Interpon D1036 Low-E powder coating, we’ve created an industry first: a powder coating that can cure as low as 150°C while still being Qualicoat class one certified. It can also cure up to 25% faster than conventional powders, reducing both energy consumption and carbon emissions, and significantly improving your coating line efficiency. Easy to apply Interpon D1036 Low-E has the same application properties as standard formulation, is backed by an Environmental Product Declaration (EPD) and has a global warranty of up to 15 years to deliver the quality performance, color and style your customers need. It is an innovation that supports our collective commitment to sustainability throughout the value chain.
HISTORIC DISCOVERY: 1935 ASTON MARTIN MK2 ORIGINALLY WORE METALLIC GREEN, CONFIRMS HMG PAINTS
HMG Paints, the UK's leading independent paint manufacturer, has played a pivotal role in an exciting discovery, confirming that a rare 1935 Aston Martin Mk2 Sports Saloon, chassis F5/585/L, was originally finished in a metallic green polychromatic paint. The finding marks one of the earliest known uses of metallic paint on an Aston Martin and is a significant piece of automotive history.
The discovery was made during a detailed investigation at HMG Paints' Manchester facility, attended by Aston Martin historian Steve Waddingham. The investigation involved a painstaking analysis of original panels from the vehicle, which had been restored. The HMG team, led by Chairman John Falder, included the HMG colour library and Classic vehicle specialists, used a variety of techniques, including film thickness measurements, detailed chemical analysis, and both visual and microscopic inspections.
The team's detailed inspection revealed a paint system consisting of a dark turkey red oxide primer, followed by coats of pale grey primer filler, and finally, several layers of the green topcoat. All layers were identified as a nitrocellulose system. After a thorough analysis of the different paint layers on the car, which included original and re-sprayed areas, the HMG team, in collaboration with Aston Martin historian
Steve Waddingham, concluded with certainty that the vehicle's original finish was metallic green.
"We were not expecting the polychromatic green to be the original colour, but all the evidence points to that being the case," said John Falder. "These panels are some of the very earliest HMG have ever seen finished in a metallic colour. This clearly would have been a special order when the car was constructed, and in our view, this is an extremely rare and very early use of polychromatic (metallic) paints."
The collaboration between HMG Paints and Aston Martin highlights HMG's deep-rooted expertise in paint systems and its ability to provide in-depth historical analysis for classic car restoration. This project showcases HMG's commitment to supporting the preservation of automotive heritage and its role as a trusted expert in the industry.
“It’s really rather exciting!” Falder added. “It was a fascinating day and a surprising result… not what I was expecting to see.”
The 1935 Aston Martin Mk2 Sports Saloon, which has now been fully restored, was one of the stars of the show at the 74th Pebble Beach Concours d’Elegance in California. The Pebble Beach Concours d’Elegance is the flagship of Pebble Beach Automotive Week. Commencing in 1950 and now considered to be the world’s premier celebration of the automobile, this is the ultimate event for every car enthusiast.
During the show experts critique the elegance, technical merit, and history of each car and crowds come from all corners of the globe to see icons of motor history. During this years show the 1935 Aston Martin Mk2 Sports Saloon, chassis F5/585/L was recognised with the Monatagu of Beaulieu trophy, which is awarded to the most significant car of British origin.
This is not the first time HMG have been involved in a project with a vintage Aston Martin. They previously worked with Ecurie Bertelli, the pre-war Aston Martin specialist, for a one-of-a-kind project conserving a 1934 Aston Martin MKII.
The 1934 Aston Martin MKII chassis number 402, affectionately known as “Hedgehog” was preserved using a special stabilising and sealing solution developed by HMG that allowed the Ecurie Bertelli team to seal the worn paint work and prevent further
degradation. This unique approach allows 402 to ensure its vintage charm and character remains for years to come with its original paint work.
HMG Paints are the UK’s leading independent Paint Manufacturer and a proud, family-owned business situated in Manchester. Working alongside new and long-term customers, HMG are committed to sustainability, innovation and customer satisfaction. Since 1930 HMG have been developing innovative paints and coatings and have an extensive portfolio, which covers virtually every type of surface imaginable across a whole host of industries including; industrial, commercial vehicle, decorative, automotive, protective coatings, defence, toll manufacturing, arts & craft, wood finish and more.
HMG Paints truly are ‘One name that covers everything’.
For more information, please visit www.hmgpaint.com or visit shop.hmgpaint.com to discover decorative paint and inspiration.
Telephone: 0161 205 7631
Connect with HMG Paints on Facebook, Instagram, X (formerly Twitter) and LinkedIn
PERFORMANCE REDEFINED: AKZONOBEL AND MCLAREN RACING TEAM UP FOR SIKKENS AUTOWAVE OPTIMA CAMPAIGN
As proud partners since 2008, AkzoNobel Vehicle Refinishes, and the McLaren Formula 1 Team have a shared focus on outstanding performance and pioneering innovation. That spirit of excellence now takes center stage with the launch of Sikkens Autowave® Optima, the newgeneration waterborne basecoat designed to deliver greater efficiency and sustainability for body shops.
To mark this milestone in vehicle refinishing, AkzoNobel’s Sikkens brand and the McLaren Formula 1 Team collaborated to produce an exciting campaign filmed at the McLaren Technology Centre, with McLaren Formula 1 Team driver Lando Norris.
Stepping into the spray booth, Lando is faced with a new test: The Sikkens Spray Challenge, set by the AkzoNobel technical team. With protective gear on, the McLaren F1 Team driver tests his application skills by spraying a car panel in the infamous McLaren ‘Papaya’ orange, as he demonstrates how the basecoat is applied easily. The one-stop application means that Lando can create his fade design without leaving the spray booth and waiting for the first layer to dry
– and this is where process times for bodyshops can be saved by up to 50% - Lando is able to achieve perfect coverage in just 1.5 layers, instead of the conventional 2 layers, due to its high pigmentation. With the basecoat so easy to apply and blend, he adds the finishing touches: a striking black fireworks effect across the full panel.
With Sikkens Autowave® Optima, no flash-off is required between coats so application is faster and enables body shops to save 60% less energy than a conventional basecoat** along with 380 g/l VOC (10% lower than the 420 g/l legislation). This new technology from AkzoNobel demonstrates that sustainability, productivity and profit can exist in harmony. And, with consistent high-quality results, and superior colour accuracy, it will also help bodyshops meet the growing demands for speed, sustainability, and outstanding finishes in today’s fast-paced environment.
Patrick Bourguignon, Business Director, Automotive & Specialty Coatings at AkzoNobel says: “Our partnership with the McLaren Formula 1 Team is built on a shared commitment to precision, speed, and innovation - values that also define Autowave Optima. With this nextgeneration basecoat, we’re setting a new standard for productivity in the bodyshop. The launch marks an exciting milestone not just for AkzoNobel, but for our customers across the globe who are ready to take their own performance to the next level.”
Designed with sustainability at its core, Sikkens Autowave Optima isn’t just about a new product; it’s about empowering bodyshops to deliver faster repairs and premium finishes every time they step in the spraybooth.
Watch the teaser campaign video to discover how Sikkens Autowave® Optima is setting new standards in vehicle refinishing.
Trueline Powder Coating is the latest company to join QUALICOAT UK & Ireland, strengthening the Association’s growing network of approved applicators committed to maintaining the highest standards in architectural powder coating. Trueline have passed several unannounced inspections of their plant and processes. Now awarded a coveted QUALICOAT licence, Trueline joins a growing number of architectural powder coaters across the region who have been awarded licences. By joining QUALICOAT, the company demonstrates to the market its commitment to continual improvement, sustainability, and compliance with the internationally recognised QUALICOAT Specification.
Trueline Powder Coating, part of Trueline Products Ltd, was founded in 1994 by Steve and Anita Mares in Telford, initially producing render beads and accessories for the Construction Industry. Over the past three decades, the family-owned company has expanded into a leading UK manufacturer specialising in architectural fabrications and high-quality powder coating. Now based in Kidderminster, Trueline operates a large, fully equipped facility offering in-house design, fabrication, and now QUALICOAT-certified powder coating. The company has grown through continuous investment in
Trueline certificate presentation, left to right, Chris Mansfield, QUALICOAT Chair, Josh Barrington of Trueline, Mathew Pates of Trueline and Jan Lukaszewski, QUALICOAT Secretariat.
advanced machinery and sustainable processes, earning multiple ISO certifications and a strong reputation for craftsmanship, innovation, and reliability across the UK construction sector.
As a powder coater, obtaining a QUALICOAT licence demonstrates that your coating processes meet rigorous international standards for quality, durability, and consistency in architectural applications. The licence provides independent verification that your pre-treatment, application, and curing methods produce finishes capable of withstanding long-term exposure,
weathering, and corrosion these are key performance requirements for exterior aluminium. A licence also enhances your credibility with architects, fabricators, and system suppliers who increasingly specify QUALICOAT approved finishes, giving powder coaters access to higher value projects and ensuring alignment with global best practices in powder coating performance and sustainability.
All QUALICOAT UK & Ireland members are available to offer free technical advice to specifiers, members details can be found on the Association’s website at qualicoatuki.org
TOTAL FILTRATION: COMPREHENSIVE DUST & LIQUID FILTRATION SOLUTIONS FOR EVERY INDUSTRY
Total Filtration is a Division of The Westbury Group of Filtration Companies, is your one stop shop for the manufacture and supply of liquid and dust filter cartridges and associated components.
Our Industrial Dust Extraction Collectors are fitted our own UK manufactured filter bags and cartridges
The industries we serve are: Automotive Chemical Construction Engineering Food & Beverage HVAC/Ventilation Paper, Pulp & Woodwork Pharmaceutical Plastics Powder Coating Shotblast & Beadblast
We carry a vast selection of filter media, including Cellulose blends, Polyester, Anti-Static Polyester, PTFE coated and Membrane, Nano, Flame Retardant coated, to name a few.
Our bespoke range covers most major OEM and retrofit manufacturers, below are a few examples.
Airmaster Retrofit
Our Airmaster Dust Filter equivalent is a pleated cartridge made in two lengths, 450mm
(type 1) and 920mm (type 2). The end caps can be Galvanised Steel or Stainless Steel, there are three types of filters available with spun polyester standard, Anti-Static, PTFE media and Anti-Static PTFE.
ALTAIR
Retrofit
The Altair dust filter equivalent range are cartridge filters made in several lengths: 600mm, 660mm, 1000mm and 1200mm (Other lengths available). These are available in a range of medias as detailed below.
Camfil Farr Goldcone
Retrofit
We manufacture our own range of Goldcone style filters, without the cone, available in the length of 1000mml. These are available in a range of medias which include:Cellulose blend 80/20FR, STD Polyester, A/Stat Polyester.
Camfil Tenkay Mark 1, 2, 3, 4
Retrofit
We manufacture a range of square top filters in both 325mm and 225mm (closed end cap sizes). These are also known as Camfill Farr Tenkay Mark
1, 2, 3 and 4 alternatives. They are available in a choice of lengths and medias (All lengths are also available in the round end cap version).
Dantherm Cartridge Filter
Retrofit
Our ABS Dantherm Cartridge Filter Alternative (also known as an Airmaster, Nederman or Disa Dust Filter Cartridge.) is made of lightweight strong plastic version of the Type 66,44,40,22 and 20. (Also available in carbon impregnated for Anti-static requirements).
Donaldson Siloair Filter
Retrofit
Our DCE Torit Siloair Filter equivalents are perfect for silo vending machines. These filter cartridges are made in three lengths: 565mm, 800mm and 1000mm. They are available in a range of medias including Standard, Anti-Static, PTFE Standard and Anti-Static PTFE.
Donaldson TDS Equivalent
Retrofit
The Donaldson TDS Equivalent single or double
Coatings Inspection Equipment
It’s not just the Elcometer 456 Coating Thickness Gauge that’s
WAM Silotop
Airmaster
Donaldson
Camfil Goldcone Air Filtration
ended filter cartridges are available in three basic diameters (202mm, 325mm and 350mm) with six different lengths. They are available in different medias. (Depending on the application), these include Nano Fibre, Spun Bonded Polyester, PTFE, and anti-static.
Donaldson TORIT Equivalent Cartridge
ECB/
TDS/DF+ Retrofits
Our Donaldson TORIT Cartridge Filter retrofits come in two basic diameters (325mm and 350mm) with six different lengths. There are several medias to choose from. (Depending on the application), these include Nano Fibre, Spun Bonded Polyester, PTFE and anti-static.
DONALDSON UNICELL
Retrofits
We also manufacture a complete range of Unicell type cartridge filters which include the two size 70mm x 475mm x 1004mm with 5.00M2 or 70mm x 475mm x 800mm with 4.00M2. These two sizes of cell filter can be made using any of the following filter media: 260g Spunbonded Polyester, AntiStatic finish / Oleophobic coat / PTFE Coat or Membrane.
Mahle / Dustcheck Catchplate
Retrofit
We manufacture Mahle Catchplate
Alterative / Dustcheck twist lock cartridge filter alternative in 328mm O/D x 600mml, available in single open end or double opened ended,
using a choice of high-quality medias including: - Cellulose blend 80/20 FR, Nano fibre, STD Polyester, Antistatic Polyester and both STD and Antistatic PTFE membrane.
Mahle/ Dustcheck
Screw thread
RD72/62/100 Retrofits
Total Filtration can manufacture a parallel version of the RD60/RD72/ RD100 screw thread filter. This dust filter is available in both Galvanised and Stainless-Steel finish. Available in several lengths from 200mml to 1200mml. Media Options include STD Polyester/ A/Static Polyester. STD PTFE Membrane/ Antistatic PTFE Membrane.
Nordic / Freudenberg 3 Lug Filter Retrofits
We manufacture 3 lug filters in a range of sizes:145mm O/D, 150mm O/D, 225mm O/D. 370mm O/D and 397mm O/D. In a range of materials available including Aluminium, ABS Plastic and Resin. All Lengths available up to 1400mml. Medias include: - Cellulose blend 80/20 FR, STD Polyester, Antistatic Polyester.
LEV Testing
Total Filtration carries out LEV and COSHH Testing all over the UK on all types of extraction systems. Our Engineers will work advise and repair any remedial work that is required to ensure you
work in a safe environment.
Total Filtration manufacture a range of Dust Collectors, Metal Recycling Plants and Metal Grinding Booths. Our engineers have over 30 years’ experience in supplying, servicing and maintaining dust extraction systems.
Our latest range of TOTALFLO Dust Collectors are suitable for cartridges and bag filters. Here’s just a few of the many benefits of our new range.
All our machinery is manufactured in the UK with a full range of sizes to suit all airflow requirements.
All our dust collectors can be offered to ATEX standard to ST1 & ST2 and can be provided with full certification. Our Range of Dust Collectors and Extractors include:
Reverse Jet Dust Collectors. Technical Advice, Evaluation and Sizing for all customers. Downflow and Crossflow dust Collectors, to suit specific processes. Unicell style Dust Collector. Full turnkey installations, Large & Small.
For more information on our Dust range contact Mark Longworth on 01282 459744 or email sales@totalfiltration.com
Paint Finishing Systems Ltd in conjunction with Eurotherm S.p.A. delivering results, reliability and responsibility.
PFS and Eurotherm know that the finish is the first thing your customers see, this is why we take great pride in supplying you with the best possible plant to achieve that great finish.
Any finish, no matter how expertly applied, is wasted unless applied properly. You can be assured that our advice and the service we provide, will ensure that your products will be finished to the highest possible standard.
Pre-Treatment Plant
Blasting Enclosures
Drying & Curing Ovens
Spraybooths
Powder Coating Booths
Conveyor Systems
From sandblasting to finishing. Custom booths and equipment for industrial painting
Eurotherm, established in 1958, manufactures and installs complete painting machines and systems, taking care of every stage of the project, from implementation to testing.
Working in conjunction with PFS in the UK & Ireland to provide a complete turnkey solution.
From pretreatment operations, such as washing and sandblasting, to the ultimate finish: Eurotherm plants apply the most efficient technological processes to ensure a consistently excellent result.
Manual & Automatic Powder Coating Systems Complete Painting Solutions Energy Efficient Plant & Equipment
AWE - YOUR TRUSTED PARTNER IN WATER & EFFLUENT TREATMENT
Established in 1982, Automated Water & Effluent Ltd specialises in advanced analytical instrumentation for process control, serving sectors where accurate water monitoring and treatment are critical to operational efficiency.
Precision in Process Control
– For Over 40 Years
At Automated Water & Effluent Ltd, our core belief has always remained the same: accurate measurement and precision control are essential for effective process management in water and effluent treatment.
That’s why every component in our product range – from electrochemical sensors measuring pH, Redox, Conductivity, Dissolved Oxygen and Turbidity – is built to deliver the highest level of precision. But it’s not just about the sensor – it’s about the complete system.
We supply both IP65-rated instruments for outdoor mounting and panelmounted instruments for integration into control systems. At our Stafford facility, we also design and build bespoke control panels, usually incorporating our instruments for use across a wide range of industrial applications.
With over four decades of experience, we’ve developed solutions for a broad spectrum of processes and environments. Our extensive catalogue includes instrumentation and sensors for harsh conditions – including pH,
Redox, and Conductivity measurement with contacting cells for high-purity water and supply water monitoring. Applications range from borehole and rinse water to cooling systems and the control of acid and alkali strength via electrodeless (toroidal) sensors.
We also provide temperature sensors suitable for aggressive chemical environments, and open channel flow measurement systems for wastewater discharge. These can include data logging for flow, pH, and temperature to support compliance with discharge consents. In-pipe flow meters can also be integrated with our logging systems.
Our liquid level control solutions include pump control for vessel filling/ emptying, and level measurement displayed as a percentage or in engineering units.
We stock a comprehensive selection of electronic dosing pumps – available in surface or foot-mounted formats, with adjustable stroke and speed control (manual or automatic, depending on model). These are ideal for dosing aggressive chemicals and can be housed in our polypropylene dosing stations with clear PVC front panels for operator protection and safety.
Where dosing into tanks, pits, or sumps is required, we also manufacture a range of simple high-speed and geared mixers with wetted parts in 316 stainless steel.
Get in touch:
Telephone: 01785 254 597
Email: sales@awe-ltd.co.uk
Visit: www.awe-ltd.co.uk
Automated Water & Effluent Ltd
Get in touch for a quote today!
Automated Water & Effluent Ltd have been supplying process control equipment to the metal finishing and surface finishing industry.
We have an in-house team of qualified engineers able to design and build control panels and process equipment specifically to fit your requirements.
A wide range of our control instrumentation, dosing pumps and chemical process equipment is available on short delivery.
ALLWATER TECHNOLOGIES ASSISTS VERTIK-AL’S SMOOTH TRANSITION TO A CHROMIUM-FREE FUTURE
Author: Rory Curran
All Aluminium must undergo rigorous cleaning and pretreatment processes before being powder coated. Used for its anti-corrosion properties, Chromium conversion coating has been used in the pre-treatment of Aluminium extrusions for many years. However, being identified as highly carcinogenic, the European Regulation on Registration, Evaluation, Authorisation and Restriction of Chemicals (REACH) has red-listed Chromium, prohibiting its use in powder coating manufacturing processes.
Vertik-Al, one of the UK’s largest independent powder coaters, is known for its high-quality vertical and horizontal Aluminium powder coating finishes. Active within a range of industries, such as, construction, rail, and automotive, they manufacture a multitude of goods, including extrusions, windows, doors, curtain walling and cladding.
When Vertik-Al heard about this new regulative requirement, it prompted them to call AllWater Technologies (AWT) Ltd to support this shift from a Hexavalent Chromium to a Chromiumfree powder-coating Aluminium manufacturing process.
AllWater Technologies Ltd are experts in industrial water treatment and have been a driving force in industrial water treatment innovation for over 13 years. Led by founding Director, Derek Spriggs, AllWater have supported companies from all around the World in all their industrial water treatment needs. As one of the only players in the UK to provide totally bespoke water treatment systems tailored to suit each client’s specific and exacting requirements, including reverse osmosis, effluent solutions, as well as offering innovative, effective and reliable demineralisation systems, AllWater seeks to provide a service above and beyond that offered by their competitors. From thorough exploration and analysis, their team conceptualise the chemistry, design the project, build the units, and instal the entire system, complete with innovative solutions and technology to assist in ensuring systems maintain optimum efficiency.
Having already enjoyed a long-running service contract with AllWater and recognising them as a trusted partner in successfully navigating complex industrial water treatment challenges, Vertik-Al, naturally, reached out to AWT to assist them in coming up with a solution to running Chromium-free.
Meeting Vertik-Al's Critical Requirements
Vertik-Al's transition from Hexavalent Chromium to Chromium-free processes posed significant challenges, particularly in water volume and quality requirements. With stringent standards mandating water purity levels below 30 µS/cm, Vertik-Al needed a highdemand, reliable water supply capable of meeting these exacting standards. Moreover, the shift to Chromium-free processes necessitated thorough rinsing with demineralised water, adding complexity to the water treatment process. Despite these challenges, Vertik-Al couldn't afford production downtime, requiring the seamless integration of new water treatment systems while keeping existing ones operational. However, before the new system could even be designed, AllWater faced a significant hurdle: the absence of available space for installing the required new system.
Smart Solutions by AllWater Technologies Ltd
Facing the challenge of limited space for system expansion, Vertik-Al and AllWater’s combined ingenuity devised a neat solution to overcome this
obstacle. With calculated planning, AllWater’s Engineers designed the system using SolidWorks software’s 3D modelling to ensure the new plant would fit seamlessly into the existing infrastructure. By Vertik-Al building a new structure to enable use of intermediate bulk containers (IBC’s) and reagent day tanks they were able to transition away from the existing semi-bulk tanks which were overdue replacement. The 3D modelling technology, coupled with the new structure, allowed for the strategic placement of the Duplex Deionisation System. The new system was fully commissioned in tandem with use of the existing DI plant, enabling a smooth transition without any loss of production.
Once the new plant was up and running and Vertik-Al were 100% satisfied with operation the old DI plant was refurbished including integration into the new control system, allowing for much greater levels of monitoring and providing additional capacity in case of future expansion or need for maintenance.
As part of the new installation
AllWater installed new 100% bunded chemical day tanks which are automatically filled under gravity from IBC’s. Radar sensors were also installed on the tanks to monitor and record exactly how much chemical is used each time during a regeneration, with an integrated alarm system to notify if too much or too little chemical is drawn. This simple but smart approach provided visibility into chemical usage through real-time monitoring of chemical usage. Service run-time for each stream is also monitored and recorded, so that any abnormalities in capacity can be detected.
To facilitate ease of installation and enhance durability, the DI streams were mounted on corrosion-proof polypropylene skids. Each skid was equipped with a local control panel featuring conductivity monitoring, while a main control panel was supplemented with remote input/ output capabilities to minimise on-site wiring between the main control panel and satellite panels.
Value-added Service Ensures Optimum Efficiency
When REACH presented the requirement to transition to Chromium-free manufacturing processes, Vertik-Al sought advice from the industrial water treatment experts. Having already forged a strong working relationship through proven service excellence, AllWater were called in to assist in developing a Chromium-free water treatment system on Vertik-Al’s vertical Aluminium powder coating line.
AllWater were faced with some major challenges, from stringent water quality requirements to the need for uninterrupted production, and the lack of space to build a new system. However, with strategic and smart solutions provided by AllWater, these challenges were not only overcome but transformed into opportunities for improvement, growth and efficiency.
The seamless integration of new water treatment systems, despite spatial constraints, speaks to the customer
service AllWater offers, helping to create a relationship where they can work together with Vertik-Al to achieve the required result. The successful implementation of the space-creating method is testament to AllWater’s can-do attitude, proving they can think ‘outside the box’ to complete the task, using what’s available to them.
With expert chemical and design engineers, the exacting requirements were met to the most efficient standards. The introduction of a Duplex Demineralisation System ensured the output flow could create a high-demand, reliable water supply meeting water purity levels well below the 30 µS/cm required.
By relocating infrastructure and implementing advanced monitoring technologies, Vertik-Al gained not only expanded water treatment capabilities but also enhanced visibility and control over their processes. With the ability to monitor chemical usage and system performance remotely, AllWater ensures that Vertik-Al's water treatment infrastructure operates at peak efficiency, facilitating
uninterrupted production. With integrating the old system into the new as back up, along with the ability to continually monitor performance, AllWater has eliminated the requirement for any production downtime whilst breathing new life into a piece of equipment which was previously reaching the end of its serviceable life.
The real-time performance monitoring and proactive support offered by AllWater demonstrate their commitment to the continuity of Vertik-Al's operational success. Following the successful commissioning of the new system, comprehensive training was provided to all site personnel, ensuring they were fully equipped to operate and maintain the new equipment. Additionally, to support ongoing operations, all project documentation, including relevant manuals and drawings, is available through the secure client access portal on AllWater Technologies’ website, ensuring Vertik-Al has easy access to all necessary resources. This value-added support is an example of how important AllWater regards their clients as well as providing the correct level of support each client requires. This project confirms that AllWater Technologies Ltd is not only seated at the head of the table when providing scientific solutions to industrial water treatment conundrums but is at the forefront in customer care too.
Author: Rory Curran
Telephone: +44 (0) 1934 751333
Email: enquiries@allwatertech.co.uk
Visit: www.allwatertreatment.co.uk
Retrofit of shot blast machines – it does not always require brand-new equipment
NEW TURBINES FROM RÖSLER
GUARANTEE IMPROVED EQUIPMENT AVAILABILITY AND A 25% HIGHER
BLAST PERFORMANCE
Secure spare parts supply and improved blast performance, these were the reasons why a manufacturer of saw bands invested in ultramodern new turbines for a belt shot blast machine. The customer chose the Rutten Gamma 330-HD high performance turbines from Rösler not only because of their extremely wear-resistant design. He was equally impressed by the 25 % higher blast performance with, at the same time, lower energy consumption. In the meantime, the customer decided to equip other blast machines in his manufacturing organization with Rösler high-performance turbines.
The saw-bands produced by this company are known all over the world for their superb quality. These steel strip products offer excellent precision, for example, exact edge dimensions and perfect flatness. To maintain its quality standards, the company makes all its products in Germany, even though around 90 % are exported to other countries. A key stage in the manufacturing process is a shot blasting operation in a belt blast machine.
Improved shot blast performance and secure spare parts supply
The machine used for this shot blast operation, supplied by a manufacturer in Southern Europe, urgently needed to be modernized. Therefore, the engineer responsible for streamlining manufacturing operations discussed the customer requirements with the Rösler team during a visit at the Deburring Expo exhibition. The topic of this conversation was not only a secure spare parts supply and first-class technical service but also improved blast performance to provide a higher work piece thruput. Based on the detailed process parameters provided by the customer, Rösler developed a technical concept and submitted a quote for retrofitting the turbines on the existing blast machine. The quote included the installation of two high-performance Rutten Gamma turbines, type 330-HD, each with a power of 7.5 kW. This corresponds to the power of the original turbines. The feasibility of the offered turbines was proven through extensive processing trials in the Customer Experience Center at Rösler with the actual customer work pieces.
Faster blast cycles with less energy consumption and lower wear
The high performance of the Rutten Gamma turbines is based on their special design. They contain four Y-shaped throwing blades with a precisely
calculated blade curvature. This guarantees an extremely precise blast media acceleration and delivery at maximum throwing speeds and, compared to conventional turbines, a significantly improved shot blast efficiency. The new turbines increased the blast performance of the existing shot blast machine by roughly 25 % and, thus, produced a significant increase of the shot blasting capacity. Moreover, the efficient blast media delivery offers savings in energy consumption of up to 25 %. The throwing blades are made from an extremely wear-resistant steel alloy, and their special design allows the use of both blade sides. Therefore, depending on the utilized blast media, the Rutten high performance turbines guarantee a 10 to 16 times longer service life than conventional turbines. These technical features, combined with the reliable and fast Rösler spare parts service, ensure a significantly higher equipment uptime with, at the same time, lower costs for maintenance.
Quick turbine exchange and optimization of the entire shot blast machine
The turbine exchange on the blast machine, originally supplied by another manufacturer, was achieved in a relatively short time period. Besides a relatively minor adaptation of the original mounting flange, it required no additional modifications. At the same time the turbines were replaced, the maintenance team of the customer and Rösler engineers fine-tuned the existing shot blast machine to the higher blast performance. Among other steps, the blast chamber was lined with additional wear plates.
About one year after the new turbines were installed, this saw band supplier is extremely satisfied with the Rutten high performance turbines. Therefore, he plans to modernize additional blast machines in his manufacturing organization, which were supplied by the manufacturer in Southern Europe.
NEXT-GENERATION VAPOUR DEGREASING SOLVENT FOR MEDICAL DEVICE CLEANING
Precision cleaning plays a crucial role in medical device manufacturing, reinforcing both product quality and patient safety. Effective and validated cleaning processes are essential to prevent contamination and maintain compliance with industry standards. As global demand for medical devices grows, manufacturers must implement reliable, efficient cleaning strategies to uphold the highest standards of safety and performance.
The cleaning stage in medical device manufacturing removes oils, particulates, drawing/forming lubricants and a range of other contaminants, which is essential to achieving the required levels of product quality and biocompatibility. Even trace impurities can affect device performance or compromise patient safety, making thorough and validated cleaning essential to eliminate potential risks.
Medical device cleaning using vapour degreasing with ultrasonics
Ultrasonic vapour degreasing is an ideal process for cleaning medical instruments because it combines three powerful cleaning mechanisms in a self-contained, controlled, residue-free environment. The process uses non-flammable solvent vapour to dissolve contaminants, followed by solvent immersion and intense ultrasonic agitation, to lift microscopic particles from complex geometries, internal passages,
Handling Solutions
Product Overview
Manual Monorail Systems
Unit loads up to 3000kg
Monorail Chain Conveyors
Unit loads up to 300kg
Power & Free Conveyors
Unit loads up to 7000kg
Floor Conveyors
Unit loads up to 500kg
Stewart Gill Conveyors Ltd have been supplying overhead conveyors into all sectors of industry for over 70 years.
As a long time member of the Railtechniek van Herwijnen BV Group based in the Netherlands, Stewart Gill Conveyors can offer a comprehensive range of overhead conveyor products which are capable of handling unit loads up to 7000kg.
Stewart Gill Conveyors Ltd offer complete manufacture, installation and commissioning, coupled with fully documented instruction, operation and maintenance manuals.
We do:
In-House 3D CAD engineering
In-House manufactoring in the UK and EU
In-House design of PLC/PC control systems
Industry 4.0
Worldwide installation and commissioning
Remote support, service & inspection Stewart
Part of the
and difficult to reach crevices, essential for cleaning medical device instruments and implants.
The parts are immersed in clean solvent that has been contained in the system and distilled. This ensures the consistent, repeatable removal of all contaminants, meeting the stringent precision cleanliness standards required for sterilization. From an engineering perspective, the closed-loop vapour degreasing process offers significant advantages in process control and cost-efficiency. Unlike open-bath or aqueous cleaning, the continuous distillation within the degreaser ensures the purity of the final rinse solvent remains consistent, virtually eliminating batch-to-batch variation, which is crucial for successful process validation in the medical sector.
Modern medical devices are complex assemblies of metals, ceramics, polymers and glass. During each phase of machining and finishing, oils, lubricants, polishing compounds, and particulates are introduced, which must be thoroughly eliminated prior to assembly or sterilisation. The vapour degreasing process, in unison with ProSolv®5408e, from EnviroTech Europe, offers a proven and effective way to clean medical instruments, with parts emerging clean, dry, residue-free and ready for further processing within minutes.
The
solvent of choice for the critical cleaning in the medical device cleaning industry
ProSolv®5408e is a high-performance, PFAS-free vapour degreasing solvent that delivers residue-free cleaning, essential for cleaning orthopaedic implants, dental, ophthalmic, surgical instruments, optical lenses and other medical devices. A next-generation solution which combines exceptional performance, environmental responsibility, and acts as a seamless replacement for discontinued 3M™ Novec™ fluids, such as Novec 71DE, 72DE and 73DE. It allows medical manufacturers to maintain the very highest standards.
ProSolv®5408e has exceptionally low surface tension and high solvency power, allowing it to penetrate deep into micron sized holes and close contact surfaces, effectively removing contaminants whilst remaining compatible with a wide range
of metals and plastics. The solvent is stable when used for vapour degreasing or cold dip cleaning and compatible with metals, including titanium, ceramics, glass and most plastics.
PFAS-free, high performance vapour degreasing with Zero Ozone Depletion Potential (ODP) and Global Warming Potential (GWP) of less than 1
ProSolv®5408e is an advanced, premium quality cleaning solvent designed to meet the highest environmental and performance standards. Completely PFAS-free (free from Per- and polyfluoroalkyl substances), it features zero Ozone Depletion Potential (ODP) and ultra-low Global Warming Potential, making it a truly future-proof solution.
ProSolv®5408e can be used in most solvent cleaning systems, one tank vapour degreasing or multi tank immersion / vapour tank systems using ultrasonics or flush cleaning. Components emerge dry, eliminating the need for secondary drying or deionised water systems. Ideal for these safety-critical cleaning operations, matching performance expectations from the medical device production sector.
ProSolv®5408e provides superior critical cleaning performance and is a cost effective and sustainable solution for the removal of polar and non-polar soils and other contaminants, setting the standard
for removing of machining and cutting oils, coolants, greases, grinding, buffing and polishing compounds, while leaving no residue. It’s low boiling point directly reduces energy consumption compared to high-boiling solvents or heated aqueous systems, contributing to a lower carbon footprint and operating cost. The complete lack of a water-based drying step eliminates the need for expensive ovens or DI water systems, translating into shorter cycle times (typically 3-5 minutes) and a reduced footprint on the manufacturing floor.
ProSolv®5408e Testing
Flash Point ASTM D3828, Flammable limits ASTM E918, Stock Loss ARP1755B, IGA Intergranular attack, Stress corrosion of titanium alloys ASTM F945-1.
Replacing discontinued 3M™ Novec™ fluids
The withdrawal of 3M™ Novec™ Engineered Fluids has left many manufacturers searching for compliant alternatives. ProSolv®5408e is engineered to fill that gap, offering a direct replacement for 3M™ Novec™ 71DE, 72DE and 73DE.
Benefits of using ProSolv®5408e
Compatible with metals, ceramics, glass and engineering plastics.
Fast cycle times: 3-5 minutes per batch.
l Controlled Shot Peening
l
l
l
l
l Organic and Inorganic Coatings
l
l Superfinishing
l On-site Processing
l Material Testing and Analysis
l
PFAS-Free (Per- and polyfluoroalkyl substances).
RoHS compliant.
Low Carbon footprint due to the low boiling point of (46°C).
Energy efficient: No heated rinses or drying ovens required.
Very low surface tension for penetration into the micron level crevices and holes, efficient cleaning in tight to reach places and complex geometries.
Easy process monitoring with minimal effort and minimal waste generation, easy reclamation for reuse.
High Solvency (KB Value 98) for a variety of contaminants.
Safe for users and the environment
Safe for the environment, zero Ozone Depletion Potential (ODP).
GWP of less than 1, AR4 100yr Integrated Time Horizon (ITH).
Non-flammable (No Flash Point).
Not classified as a carcinogen.
Non-hazardous for transportation.
Conclusion
As medical device production faces stricter environmental and regulatory demands, ProSolv®5408e offers a powerful, sustainable and technically advanced solution for critical cleaning applications. It delivers rapid, residue-free cleaning, broad material compatibility and low environmental impact, making it an ideal choice for manufacturers seeking to maintain the highest levels of cleanliness. ProSolv®5408e provides a rare combination of cleaning power, safety and regulatory alignment, allowing
users to transition confidently away from high-impact or discontinued solvents without compromising performance.
About EnviroTech Europe
EnviroTech Europe develops and supplies advanced cleaning and surface-treatment products for critical and environmentally responsible applications. With decades of experience in the medical, aerospace and precision engineering sectors, we supply a comprehensive range of vapour degreasing and metal-treatment solutions, and our technical staff can offer advice on legislative changes which affect your industry.
For more information please visit www.envirotech-europe.com.
EnviroTech Europe is a member of the Chemical Business Association and is accredited to ISO 9001:2015. All products are supplied and supported by EnviroTech Europe Ltd, manufactured in the United Kingdom and available on short delivery times through a dedicated team of distributors worldwide.
RAC® 5
ONE GUARDFOR ENO ROFDRAUG
RAC® X Tips
KEY BENEFITS
WIDE APPICATIONS
Use one guard for all your airless spraying needs — production, high-pressure, fine finish, low-pressure, wide-angle, line marking and more.
Insert two tips. On one side RAC® 5, RAC® XHD and SC-6 tips and on the other side RAC® X tips and switch instantly for speed and flexibility.
TECHNICAL HIGHLIGHTS
+ Pressure rated up to 530 BAR / 7,700 PSI
+ Fits RAC® 5, RAC® XHD, SC-6 and RAC® X tips
Engineered for convenience. TWINFIT® connects seamlessly to almost any professional airless spray gun. Tighten by hand or wrench to any 7/8” or 11/16” connection.
Only two seats and seals required. Our unique SealEx® 6 for RAC® 5, RAC® XHD, and SC-6 tips, and SealEx® 7 for RAC® X tips ensure reliable performance and perfect adaptability.
FIRST PAINTING
Maximize control, and protect the user: TWINFIT® is built to support professionals ‘under pressure’.
+ Perfect match for ExitFlex® Speedy 6 and Speedy 7 airless tips
+ Rugged, durable and ready for all-day use
COMBINE TWINFIT® WITH SPEEDY TIPS TO UNLOCK THE FULL POWER OF YOUR AIRLESS SYSTEM.
SPEEDY 6
VERSATILITY AT ITS CORE
+ Universal compatibility with all major airless systems and guards.
+ 715+ tip sizes for production, fine finish, line striping and more.
+ Ergonomic handle with built in seal and tIp positioning tool
+ Ideal for daily use with your existing equipment.
+ Perfect fit with TWINFIT® for seamless operation.
SPEEDY 7 TOP OF THE RANGE
+ Tip locking mechanism for extra safety on high-pressure jobs.
+ Designed for tough conditions - shipbuilding, heavy industry and more.
+ 715+ tip sizes, ergonomic excellence.
+ Perfect fit with TWINFIT® for optimal safety amd performance.
+ The go-to for heavy duty professionals demanding precision, protection and perfection.
EcoCvario – innovative all-rounder for water-based fine cleaning FAST, ECONOMICAL, AND SUSTAINABLE FOR HIGH PURITY
With the new EcoCvario, Ecoclean has developed a highly flexible solution for water-based precision cleaning. The modular concept allows different cleaning technologies and drying processes to be combined and adapted to individual requirements in such a way that high cleanliness specifications can be met reproducibly, quickly, and sustainably. In addition, innovative equipment details, effective heat management, optimized media flow, and efficient media treatment contribute to cost- and resource-saving processes.
Increasing quality requirements are leading to more demanding cleaning tasks with high cleanliness specifications across all industries. This is regardless of whether mass-produced parts are to be cleaned as bulk goods or precision parts as set goods. These applications require application- and customer-specific fine cleaning processes, for which Ecoclean has developed the new EcoCvario. The powerful spray-flood cleaning system with a vacuum-tight working chamber is designed for batches weighing up to 150 kg and measuring a maximum of 650 x 470 x 400 mm and is equipped with three flood tanks as standard. Its compact footprint and wide range of automation options also make it ideal for seamless integration into the production chain.
It's all in the combination
By using various cleaning technologies that can be combined as desired, this innovative all-rounder can be adapted to a wide range of requirements. For example, the pulsated pressure cleaning (PPC) pressure change process enables contaminants to be reliably
removed from complex internal geometries, fine capillaries, narrow undercuts, deep bores with small cross-sections, or the delicate structures of printed components. With power-controlled ultrasound at different frequencies, individual vibration units can be selected or deselected depending on the application and parts. For stubborn contamination, high-pressure cleaning comes into its own. Gentle flooding ensures that delicate and sensitive components emerge from the cleaning system clean and undamaged, in line with requirements. The rinsing function of the working chamber via additional nozzle bars reduces carryover to a minimum.
The EcoCvario also offers comparable flexibility when it comes to drying: equipped with combinable hot air and vacuum drying, optimal results are achieved in every case with minimal energy consumption and the shortest possible time. This is supported by sensor-controlled moisture measurement and monitoring integrated into the working chamber. HEPA filters for treating the supply air during hot air drying prevent recontamination of the cleaned parts.
The highly flexible EcoCvario was developed for aqueous precision cleaning. The new system enables the integration of different cleaning and drying technologies that can be configured to suit specific applications and customer requirements.
System technology designed for high cleanliness
In addition to the combination of cleaning and drying processes, the system technology supports high cleaning quality. This includes the working chamber made of polished stainless steel and the media-carrying pipes welded using special processes that counteract deposits. The bogie integrated into the working chamber with frequencycontrolled drive ensures precise positioning of the components and optimum accessibility of media and process mechanics. The flood pumps, which are also frequency-controlled, ensure fast filling and emptying of the working chamber or tanks with optimum adaptation to the items being cleaned. These are arranged vertically and are cylindrical. The flow-optimized design of the flood tanks prevents deposits from forming and contributes to improved media flow. This results in extended bath life and thus cost and resource savings as well as higher productivity.
Effective media treatment reduces operating costs
Suspended and light materials, such as oil or casting dust, are reliably removed from the cleaning baths by effective gravity separators. The separate media circuits of the flood tanks are each equipped with full-flow filtration. Both bag and high-performance filter elements can be used in the flexibly designed filter housing without any modifications. When a filter change is required, this is indicated on the HMI, including operating instructions, and can therefore be carried out without any problems. For continuous treatment of the rinsing baths, a newly designed Aquaclean system can also be integrated, whose waste heat is used to completely heat the cleaning medium in flood tank one. Overall, the media treatment of the new EcoCvario is designed for long circulation of the baths, which significantly reduces energy, water, and chemical consumption and lowers operating costs.
The design and equipment of the EcoCvario, with vertically arranged, flow-optimized flood tanks and specially welded media-carrying lines, are designed to meet high cleanliness requirements.
Image source: Ecoclean GmbH
At the same time, it simplifies the definition of up to 50 part-specific cleaning, rinsing, and drying programs, each with up to 30 process steps. The ability to set the parameters for each program sequence of the cleaning processes individually allows for extremely precise adaptation of the cleaning to the parts.
Simple, safe operation and state-ofthe-art communication technology
The user-friendly HMI ensures intuitive and safe control through a guided dialogue between the system operator and the control panel.
IO-Link is used in the EcoCvario for safe process control and quick and easy maintenance. This is a future-oriented, standardized communication technology that connects intelligent sensors and actuators to a higher-level automation system. This results in various advantages, such as higher data availability and accuracy, improved productivity, simplified and faster maintenance, and fault diagnosis.
Contact: Ecoclean GmbH, www.ecoclean-group.net
PosiTector ® Inspection
Unrivaled probe interchangeability for all of your inspection needs.
Coating Thickness Probes
n Ferrous n Non-Ferrous n Combination n Ultrasonic
Surface Profile Probes
n Depth Micrometer n Replica Tape Reader
Environmental Conditions Probes
n Integral n Cabled Magnetic Probe n Anemometer Probe
n 1/2” NPT n Infrared
Hardness Probes
n Shore n Barcol
Salt Contamination Probe
n Bresle Method
Ultrasonic Wall Thickness Probes
n Corrosion n Multiple Echo Thru-Paint n Precision
n Low Frequency n Xtreme
Customized Inspection Kits...
Build your own kit from a selection of gauge bodies and probes to suit your needs.
Backwards Compatibility! The redesigned PosiTector gauge body accepts ALL coating thickness (6000/200), environmental (DPM), surface profile (SPG/RTR), salt contamination (SST), hardness (SHD/BHI), and ultrasonic wall thickness (UTG) probes manufactured since 2012.
Open chemical and heated process tanks are a major source of workplace emissions. Simply covering them can reduce evaporation by more than 91%, cutting toxic fumes that would otherwise escape into the atmosphere.
This simple step not only benefits the environment but also improves air quality for employees and nearby residents. By reducing corrosive vapours, you can extend building life and prevent costly damage to plant infrastructure. Tank covers also lower the risk of splashes and spills, helping to keep your workplace safer.
Save money with a simple solution
Few people realise how much energy is lost through the surface of open tanks. Installing Euro-Matic’s Croffles – cross-floating hollow balls – can deliver energy savings of up to 75%.
Used in factories and production plants worldwide, Croffles form a floating layer that conserves heat, reduces evaporation, and prevents odours. They are an easy, low-maintenance alternative to fixed lids or complex mechanical systems.
Unlike rigid covers, Croffles move freely around pipework or equipment and automatically return to position when the tank is in use, providing continuous protection against heat loss and chemical vapour.
Proven results across industries
Euro-Matic’s floating ball covers have been used for decades in surface treatment, metal finishing, chemical processing, and water treatment. Businesses adopting this technology report immediate savings on heating costs, better working conditions, and a measurable reduction in emissions.
Order online or speak to our team
To find out how much your business could save, visit www.euro-matic.co.uk or call 03303 110 003.
Our technical team will help you choose the correct material, ball size, and quantity for your tanks.
Try our Ball Calculator
For quick estimates, the free Ball Calculator on our website lets you enter tank dimensions and instantly calculate how many balls you’ll need: www.euro-matic.co.uk/ball-calculator
Leading-edge Metal Pre-treatment Technologies
SurTec 650 - Tri-chrome Passivation for Aluminium
Best-in-class bare metal corrosion protection and excellent paint adhesion
Outstanding filiform corrosion resistance
QPL-listed; Meets MIL-DTL-81706-B and MIL-DTL 5541-F
Specifically designed for the application in the architectural industry
Leading-edge performance in filiform corrosion resistance
Easy handling without additives as make-up/replenisher system
Corrosion resistance almost on the level of ZnPhos
Very high flash-rust stability
No mapping effect when E-coated
SurTec 609 EC - Phosphate Replacement for Multi-Metal Pre-Treatment
CLEANING: HOW ONE MANUFACTURER SEAMLESSLY REPLACED 3M® NOVEC 72DE WITH OPTEON™ SF80
When a leading precision-engineering manufacturer was forced to phase out 3M® Novec 72DE, Fraser Technologies helped them achieve a like-for-like solvent replacement without changing equipment or compromising performance.
The Cleaning Challenge
The manufacturer founded in 1962 and known globally for its precision-engineered components including springs, valve rotators, actuators, and exhaust valves relied on 3M® Novec 72DE for cleaning high-carbon steel and silicon chrome springs. With wire diameters from 0.25 mm to 1.5 mm and a throughput exceeding 30,000 components per day, cleaning consistency was vital to prepare parts for subsequent heat treatment.
When 3M® announced the discontinuation of Novec 72DE, the company faced an urgent need to identify a drop-in replacement that would maintain performance, meet environmental standards, and integrate with its existing ultrasonic cleaning system.
Identifying a Direct Replacement
Fraser Technologies experts in precision cleaning, degreasing, and environmental compliance was recommended via the customer’s long-standing 3M® distributor. The team began by reviewing solvent requirements, system design, and the company’s cleaning parameters. Because the performance characteristics of Novec 72DE were well documented, Fraser Technologies could quickly shortlist suitable alternatives.
Chemours Opteon™ SF80 was identified as the most compatible solution: a non-flammable, highperformance cleaning solvent offering excellent material compatibility, comparable solvency power, and a Global Warming Potential (GWP) < 2, compared with 47 for Novec 72DE.
Validation and Testing
To verify compatibility and cleaning efficiency, Fraser Technologies carried out controlled trials using the customer’s own springs. Components were degreased in the company’s existing ultrasonic cleaning setup using Opteon™ SF80, then returned for in-house heat-treatment validation, a step that rapidly reveals any surface residue.
The outcome was clear: no residue, no change in finish, and full process confidence. The validation confirmed that Opteon™ SF80 could perform as a direct drop-in replacement without requalifying process parameters or altering hardware.
Implementation: Smooth and Cost-Effective
The transition was achieved with minimal disruption. Existing tanks were drained, filters and O-rings replaced, and the system refilled with the new solvent. No redesign, new equipment, or downtime was required.
“The switch was surprisingly easy,” said the Spring Department Manager. “We continued using our existing cleaning equipment without major modifications, making the transition both costeffective and efficient. Fraser Technologies guided us through every stage, from trials to installation.”
RAL
The Results: Reliable Cleaning, Sustainable Future
Following the conversion, the manufacturer reported measurable improvements across several areas:
Cleaning Performance: Equivalent or improved results, even on tightly coiled and high-density parts.
Operational Continuity: Existing ultrasonic systems remained in full service throughout the changeover.
“Not only did we achieve excellent cleaning results,” said the customer, “but our overall cost decreased, and our environmental footprint improved.”
Engineering Confidence through Expertise
A critical factor in the project’s success was Fraser Technologies’ combined knowledge of cleaning chemistry and equipment engineering. By understanding the interdependence between solvent properties, temperature, and ultrasonic performance, the
team ensured a seamless transition with no trial-and-error downtime.
“Fraser Technologies’ technical expertise made the process incredibly straightforward,” the customer added. “Their experience allowed us to move quickly and confidently.”
A Lesson for the Surface-Finishing Industry
As long-standing materials like 3M® Novec 72DE are phased out, manufacturers across the surface-finishing sector face the same challenge: maintaining process reliability while meeting environmental targets. This case study demonstrates that early engagement with an expert partner enables a controlled, data-driven transition, future-proofing cleaning operations without compromising standards or productivity.
About Fraser Technologies
For more than 55 years, Fraser Technologies has been helping manufacturers across aerospace, automotive, medical, and precision-engineering sectors achieve cleaner, safer, and more sustainable production processes. With expertise spanning cleaning chemistries, equipment, and regulatory compliance, Fraser Technologies provides independent advice, technical trials, and full implementation support to optimise performance and sustainability.
Website: www.frasertech.co.uk
Scan & Spray
Dynamic Contour Detection
Programming-free coating of any shape! Gema
The second generation of Dynamic Contour Detection detects the object contour fully automatic and positions the guns individually even for thin objects and at high conveyor speeds. Due to the programming-free adaption of all relevant line settings the application range is significantly extended.
Email: uk.sales@gema.eu.com
WALL THICKNESS MEASUREMENT FOR QC IN PLASTIC PRODUCTION
If you are a production or quality engineer in a blow-moulding factory making PET soft drink bottles, why should you be concerned about the plastic wall thickness - and how do you measure it? Is it the same for other blow-moulded and thermoformed packaging containers? Alison Fox, Dyne Testing Sales Manager at Intertronics, presents some answers.
The structural integrity and safety of the bottle is paramount. Insufficient wall thickness can lead to bottle deformation, cracking, or bursting under pressure.
On the other hand,
overly thick walls waste materials and increase your costs without proportionate performance benefits. PET resin represents a substantial cost of the bottle. Understanding the wall thickness helps control resin use, which helps with your profitability; in an intensely competitive industry, profit improvement is always welcome. If you can safely reduce resin use (and still comply with regulatory standards and customer specifications), then this can help with sustainability goals, and lessen environmental impact through minimising waste and recycling efficiency.
So how do you measure wall thickness? You could take a scalpel, cut out a section (watch your fingers!), and measure the thickness with calipers. You might need to repeat this on the neck, shoulder, label area, body, base, and critical stress points, as these are areas prone to variation.
These days, a non-destructive method is usually preferred. It will be faster, simpler, accurate and repeatable –and it should be fully digital, so that your regular sampling from production runs is collected and tracked over time. You can use SPC software to detect trends and variations early, enabling proactive process adjustments.
Ultrasonic thickness gauges are more often used for large, rigid parts which are eventually used across manufacturing in industries such as plumbing and piping, automotive, and heavy industrial applications.
For your PET blow-moulded bottles, thickness measuring instruments based on the Hall effect are in common use. They are suited to thin-walled, complex, and small components, suitable for blow-moulded and thermoformed packaging containers or other parts that require tight tolerances or have irregular shapes. These instruments work by putting a small magnetic steel ball inside the bottle, and the sensor on the outside. The ball is attracted by a powerful magnet positioned directly behind the sensor tip.
The sensor measures the magnetic field strength through the PET wall, and the intensity of the detected magnetic field correlates precisely to the distance between the ball and the sensoressentially the bottle’s wall thickness. Like those games you have as a child, where a magnetic wand is used to guide metal balls through a maze under a clear cover, the ball and sensor can be moved along the entire surface of the part, even into the small, complex, or curved areas. This straightforward thickness measurement can be used on non-magnetic materials such as the plastics used in packaging, but also glass, synthetics, non-ferrous metals, and composites.
The latest instruments using this technology, like the ElektroPhysik MiniTest FH, should offer you measurement accuracy better than ± (1 µm + 0.5 % of reading) on up to a 24 mm wall thickness. It should have an intuitive, menu driven interface to allow you to capture the data, store as much data as you need and interfaces (USB, RS232C or Blue-Tooth) for transferring this data to a computer or directly into your QA software. It should be quick and easy to calibrate and offer a range of sensors to deal with your varied product sizes and geometries. And it should have an industrial grade build quality, robust enough for your factory.
You might still want to cut apart some bottles and wield your calipers from time to time. Periodic destructive testing complements routine non-destructive methods, ensuring high accuracy, validating equipment, diagnosing complex issues, and ensuring rigorous process control and compliance. But the use of thickness measuring instruments based on the Hall effect might be your technique of choice for routinely managing wall thickness. With robust measurement and control processes, you can ensure high-quality parts, minimise costs, enhance product safety, and support sustainability objectives.
Industrial Physics has strengthened its TQC Sheen line with an enhanced Pendulum Hardness Tester designed to deliver consistent, repeatable hardness measurements on paints and coatings. The updated model continues to gain momentum in laboratories and production settings because of its precision, automation, and user-focused engineering.
The instrument reflects Industrial Physics’ purpose to protect the integrity of its customers’ brands and products and aligns with the company’s broader mission to improve and safeguard material quality worldwide.
Modernized Testing for König and Persoz Methods
The updated tester is fully compatible with both König and Persoz methods, making it a versatile choice for coatings professionals. Pendulum damping remains one of the most sensitive ways to evaluate coating hardness and curing behavior, and the redesigned system helps reduce operator influence, strengthening test repeatability.
Key advantages include:
Compliance with ISO 1522 and ASTM methods
Highly sensitive damping-time measurement
Support for interchangeable König and Persoz pendulums
Automation Enhances Consistency
The instrument’s automated mechanics significantly improve testing repeatability. A precision stepper motor accurately positions the pendulum, while an electromagnetic release ensures uniform start conditions for each test.
Notable automation features:
Automated pendulum alignment
Electromagnetic release mechanism
Single or triple test options for improved data reliability
These updates help ensure results reflect true material performance rather than small variations in operator technique.
User-Focused Interface and Design
Usability improvements make the tester suitable for both high-throughput QC environments and detailed R&D work.
Key interface enhancements:
Illuminated five-key navigation panel
Clear LCD display for fast menu navigation
Traffic-light LED status indicators
Visual and acoustic end-of-test alerts
The robust build includes adjustable feet, a stable frame, and integrated storage for pendulums and glass plates, supporting reliable daily operation.
Simplified Data Management
Efficient data handling is essential for coating labs, and the updated tester streamlines documentation and recordkeeping.
Data management benefits:
Internal memory for storing up to 25 test results
Easy retrieval for batch reporting or compliance documentation
These features help teams maintain clear, traceable test records that reinforce quality assurance.
A Valuable Tool Across Coatings-Focused Industries
The tester is used by manufacturers of specialty chemicals, resins, paints, automotive parts, and aerospace components. In these sectors, coating hardness strongly influences durability, appearance, and overall product performance.
Industry benefits include:
Reduced batch variability
Faster coating development
Stronger compliance with regulatory and customer specifications
Greater confidence in final product performance
Supporting Industrial Physics’ Global Mission
Industrial Physics is a global test and measurement provider serving the packaging, coatings, and materials industries. With a bold purpose to protect the integrity of customers’ brands and products, the company delivers dependable technologies that help ensure materials perform as intended across a wide range of applications. The enhanced TQC Sheen Pendulum Hardness Tester reflects this mission by offering professionals a reliable, standards-ready tool that strengthens quality assurance and supports long-term product integrity.
Visit: www.industrialphysics.com
Discover the Future of Surface Finishing at Surface World 2027! Explore the latest in surface treatment, finishing, and coatings at the UK’s leading event. Connect with top suppliers, discover cutting-edge technologies, and stay ahead in the industry. Don’t miss out—secure your place today!
supported by
NO PRICE INCREASES FOR 2025
Steel Shot (High & Low Carbon)
Steel Grit
Stainless Steel Shot and Stainless Steel Grit (Cr & Cr/Ni)
Degreasing • Anodising Chemical Cleaning for MRO Chemical Etching/Milling
RDM Industrial Services Ltd
Parkfield Industrial Estate Kemp Street Middleton Manchester M24 4AA Tel: 0161 643 9333 Fax: 0161 655 3467 www.rdm.u-net.com.
Contact: Robert Horwich or Geoff Ball Spraybooths, rooms, ovens, conveyors, pretreatment, powder plant and air replacement units. To advertise
New and used vibratory finishing machines and systems from 2 litres to 4000 litres
Finishing media; Ceramic, Plastic, Wood, Steel and Maizorb
Liquid / powdered / paste compounds
Abrasive finishing wheels
Vibratory separators / sieving machines and re-meshing service
Repairs and relines
Effluent water treatment systems
Redundant machines purchased
Consultancy
Subcontracted finishing and industrial sieving services
SHARMIC FOR FAST, FRIENDLY SERVICE
Experienced Engineers After sales technical support Nationwide deliveries
Sharmic Engineering Ltd
Tel: +44 (0)1299 822135 / 878123/4/5
Email: info@sharmic.co.uk www.sharmic.co.uk
PUT QUALITY ON REPEAT
Let‘s talk about powder coating. A technology that is proven since decades and actually, it‘s just getting started with FLOWSENSE. FLOWSENSE? It‘s a software masterpiece and a bunch of small sensors that do big things: Consistent powder output from the first to the last workpiece. Reliability, measured in real time. Put quality on repeat!
