Surface World December 2025 by Hill Media Limited

The UK's only magazine covering the surface ﬁnishing industry

DECEMBER 2025 WE HAVE EVERYTHING COVERED –

Infrared Curing Lamps Our Infrared Curing Lamps can come equipped with all the distance and temperature sensors required for the perfect cure, every time!

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DECEMBER 2025 VOLUME 32 NUMBER 12 MANAGING DIRECTOR & ADVERTISEMENT DIRECTOR Nigel Bean t: +44 (0) 1442 826826 e: nigelbean1@aol.com nigelbean@surfaceworld.com EDITOR & GRAPHIC DESIGNER Jane Soones e: janesoones@aol.com janesoones@surfaceworld.com CIRCULATION & SUBSCRIPTION DEPARTMENT t: +44 (0) 1442 826826

COMPANY SPOTLIGHT ENSURING SAFE AND EFFECTIVE WINTER PAINTING: HEATING TIPS FOR YOUR SCHEME.

BRITISH COATINGS FEDERATION MALCOLM MORRIS HONOURED WITH BCF SILVER MEDAL FOR OUTSTANDING INDUSTRY LEADERSHIP.

QUALICOAT UK & IRELAND

EXHIBITION ORGANISATION

QUALICOAT AND THE GROWTH OF QUALITY POWDER COATINGS.

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INDUSTRY NEWS Hill Media Ltd, Marash House 2-5 Brook Street, Tring, Hertfordshire HP23 5ED, United Kingdom. The Surface World magazine is published 12 times a year by Hill Media Ltd. Although every effort is made to ensure the accuracy and reliability of material published in Surface World, Hill Media Ltd and its agents accept no responsibility for the veracity of claims made by contributors, manufacturers or advertisers. Copyright for all material published in this journal remains with Hill Media Ltd and its agents. © Hill Media Ltd – 2025 ISSN 1757-367X

TEXTUREJET CELEBRATES A LANDMARK YEAR OF GROWTH, INNOVATION, AND GLOBAL MOMENTUM IN 2025. POLYHOSE UK CELEBRATES 28TH YEAR OF ICO ACCREDITATION AFTER LATEST INSPECTION. UK ELECTRICITY PRICES: STABILITY… BUT FOR HOW LONG? QUALICOAT IMPRESSES AT ZAK LONDON. BEP SURFACE TECHNOLOGIES EARNS INTERNATIONAL RECOGNITION FOR ADVANCING NEXT-GENERATION NUCLEAR WASTE CONTAINMENT. BANNER CHEMICALS GROWS ITS MAXION FAMILY OF HIGH PERFORMANCE PFAS-FREE CLEANING SOLVENTS.

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TESTING & MEASUREMENT MEASUREMENT OF UNCURED DRY POWDER TO GIVE PREDICTED CURED THICKNESS WITH DEFELSKO’S POSITEST PC. 36 ELCOMETER LAUNCHES THE 215 OVEN TEMPERATURE PROFILING SYSTEM—PROTECTING YOUR COATINGS, YOUR COMPLIANCE, AND YOUR REPUTATION. 40 WALL THICKNESS MEASUREMENT FOR QC IN PLASTIC PRODUCTION. 44 OPEN YOUR EYES TO THE MYSTERIES OF YOUR PAINT OVEN! 46 MEASUREMENT OF POWDER LAYER THICKNESSES. 50

MASKING - TAPES, CAPS & PLUGS HANGON QUICK WIRE SHAFT. FOR GENERATIONS HANGON HAVE DEVELOPED WITH THEIR CUSTOMERS. HADLEIGH ENTERPRISES OFFERS SPECIALIST MASKING TAPE EXPERIENCE AND CAPABILITY.

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PAINT & POWDER PAINT CURING DURING THE COLDER MONTHS. 56 INTERPON D3020 NOW PRODUCED IN INDIA, TO MEET THE COUNTRY’S PACE, CLIMATE, AND WORLD-CLASS ARCHITECTURAL CREATIVITY. 58 DÜRR BRINGS A NEW GENERATION OF ITS LOW-PRESSURE SPRAY GUNS TO THE MARKET. 60

WATER & EFFLUENT TREATMENT TREATING WATER BASED PAINT WASHINGS.

PRE-TREATMENT, SURFACE PREPARATION, DEGREASING & CLEANING HELP PREVENT WORKPLACE POLLUTION AND CUT ENERGY COSTS. 64 ORDER BEFORE DECEMBER 31ST 2025 TO SECURE YOUR REPLACEMENTS FOR 3M™ NOVEC™ ENGINEERED FLUIDS. 66 STABILITY, GROWTH AND BIG MOVES AHEAD: FRASER TECHNOLOGIES REFLECTS ON 2025 AND WHAT’S NEXT 70

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COMPANY SPOTLIGHT

ENSURING SAFE AND EFFECTIVE WINTER PAINTING: HEATING TIPS FOR YOUR SCHEME As winter approaches, protecting your paint stock from the cold becomes increasingly important. Cold temperatures can adversely affect paint quality, making proper heating in your mixing room essential for achieving the best results. Here are some key considerations to ensure your heating equipment is safe, compliant, and effective this season.

Use Correctly Rated Heaters for Safety and Compliance It’s crucial to verify that the heaters used in your mixing room meet the appropriate standards. Avoid using standard household oil-filled radiators and fan heaters, as these do not conform to the ATEX standard—a safety requirement for explosive atmospheres. Using non-compliant heaters not only risks safety but could also invalidate

your insurance. ATEX-approved heaters display the “EX” logo and are typically fitted with thermostats. Make sure the thermostat is set to approximately 21°C to maintain optimal working conditions. If the heater features day programmable settings, ensure they are configured to raise the temperature before work begins and reduce it at the end of the day. This approach promotes efficient energy use while maintaining a safe environment.

Maintain and Position Heaters Properly Regular cleaning and maintenance are vital, especially for older heater models with long, rectangular designs. These units are usually placed low down and can become contaminated with paint, dust, or debris—they are sometimes used as a shelf. Check that these heaters are installed horizontally, not vertically, as vertical placement can cause hot spots and push the unit outside of its certified operational temperature. Modern, ceiling-mounted heaters are the best option for mixing rooms. Placing heaters on the ceiling allows heated air to enter the space effectively. Since the room’s air inlet is located in the ceiling area, this positioning ensures the air is heated as it enters, rather than as it exits, leading to more consistent temperature control.

Optimal Placement and Room Ventilation

mixing room is vital for cost-effective, high-quality painting.

Proper placement of air outlets is also important. Exit points should be positioned approximately one meter up the wall, approximately waist height, and on the opposite side of the room from the entry. Because solvent vapours are heavier than air, ceiling-mounted heaters work best—the Air in mixing rooms is drawn through the room top to bottom, despite heat rising.

In Summary

Maintaining Ideal Painting Conditions Paints mix best above 15°C, where their viscosity flows more smoothly, ensuring easy dispensing when mixing. Temperatures below 5°C can damage certain paints, making them unusable and costly to replace. Therefore, maintaining a stable, warm environment in your

Use ATEX-approved heaters with thermostats set around 21°C. Regularly clean and inspect older heaters, ensuring correct horizontal installation. Prefer ceiling-mounted units for better air circulation. Maintain room temperatures above 15°C for optimal paint performance. Properly position extraction outlets to facilitate effective airflow and Infrared Curing Lamps vapour control. By adhering to these guidelines, you’ll ensure a safer, more efficient winter painting process—protecting your materials and your team all season long.

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Paint Finishing Systems Ltd in conjunction with Eurotherm S.p.A. delivering results, reliability and responsibility. PFS and Eurotherm know that the finish is the first thing your customers see, this is why we take great pride in supplying you with the best possible plant to achieve that great finish. Any finish, no matter how expertly applied, is wasted unless applied properly. You can be assured that our advice and the service we provide, will ensure that your products will be finished to the highest possible standard. Pre-Treatment Plant Blasting Enclosures Drying & Curing Ovens

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BRITISH COATINGS FEDERATION

MALCOLM MORRIS HONOURED WITH BCF SILVER MEDAL FOR OUTSTANDING INDUSTRY LEADERSHIP The British Coatings Federation (BCF) has presented Malcolm Morris with the Silver Medal Award to recognise his long-standing service and technical leadership in the industry. The presentation took place at the 2025 BCF Awards ceremony on 12th November at Carden Park in Chester. For over 25 years, Malcolm has contributed significantly to the UK and European coatings industry. He notably chaired the BCF High Performance Coatings (HPC) Group from 2007, where he facilitated close partnerships with organisations such as Highways England and Network Rail. Prior to this, Malcolm led the BCF Marine Coatings Group between 2003 and 2007, and he has consistently contributed to the progress of the Sustainability and Protective Coatings for UK Infrastructure (PCUKI) groups, actively supporting BCF’s mission and initiatives.

Malcolm has enjoyed a remarkable career in the coatings industry since 1978, progressing from a laboratory technician at W&J Leigh & Co. to leadership roles at Leighs Paints and Sherwin-Williams. With over 25 years in research and development, he managed teams responsible for pioneering coatings for major projects such as the Forth Bridge and Cutty Sark, and later provided technical support, training, and inspection expertise for more than two decades. A Chartered Scientist and AMPP Level 3 Senior Coatings Inspector, Malcolm is a Fellow of both ICorr and OCCA and has chaired numerous industry committees across CEPE and British Standards. Even after retiring in September 2025, he remains active as chair and convenor of key standards committees and is now the lead trainer for the British Constructional Steel Association’s Responsible Coatings Professionals course, continuing to champion high standards and training within the sector. Malcolm said of his award: “All I can say is that I'm very honoured and flattered to receive the award and would like to thank all the many colleagues within my own employment, and the wider community, who have made my career in the coatings industry so fulfilling and enjoyable.

Malcolm Morris on stage at the 2025 BCF Awards receiving the Silver Medal, alongside BCF CEO Tom Bowtell, BCF President Sharon Harte, and awards host Ben Hanlin.

“We are lucky to be involved in such an important industry, and I appreciate the teamwork that helps us to face up to the many challenges that are presented to us all - we are all stronger by working together through the BCF to keep the coatings industry thriving.” BCF CEO Tom Bowtell commented: “Malcolm has shown outstanding dedication to our industry for many years. His commitment to excellence and collaboration has made a real difference. The Silver Medal recognises his valuable contributions, and we are pleased to celebrate his achievements. On behalf of the BCF and the industry, I offer Malcolm our thanks and congratulations; it is hugely deserved.” Email: info@bcf.co.uk Visit: www.coatings.org.uk

Discover the Future of Surface Finishing at Surface World 2027! Explore the latest in surface treatment, ﬁnishing, and coatings at the UK’s leading event. Connect with top suppliers, discover cutting-edge technologies, and stay ahead in the industry. Don’t miss out—secure your place today!

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QUALICOAT UK & IRELAND

QUALICOAT AND THE GROWTH OF QUALITY POWDER COATINGS By Chris Mansfield - QUALICOAT Chair The growth in quality architectural powder coatings specified to the QUALICOAT Specification is driven primarily by increasing expectations around durability and long-term performance. As buildings become more complex and client demands rise, architects and façade engineers are seeking guarantees that coated aluminium will maintain colour, gloss, and surface integrity for decades. QUALICOAT’s rigorous testing regime which covers pre-treatment, application, curing and weathering performance, gives specifiers confidence that the finish will perform consistently across projects and climates. This assurance is particularly valued as projects push for extended lifecycle efficiencies and reduced maintenance requirements. A second major factor is the industrywide shift towards greater transparency and accountability in material selection. With more emphasis on traceability, verified performance and proven compliance. QUALICOAT offers a recognised, independent benchmark that distinguishes genuinely high-quality coatings from unverified alternatives. The Specification sets clear, measurable standards for coaters and suppliers, helping architects avoid the risks associated with poor pre-treatment, inconsistent film thicknesses, or noncompliant powders. As façade failures and premature degradation become less tolerated in the market QUALICOAT’s stamp of quality offers essential reassurance.

A QUALICOAT Specification is vertically integrated: QUALICOAT licenses pre-treatment systems by subjecting them to a rigorous programme of testing and ongoing auditing. Chemical suppliers submit their pre-treatment systems for evaluation where they are assessed

Chris Mansfield QUALICOAT UK & Ireland Chair

for corrosion resistance, coating adhesion, reproducibility, and compatibility with approved powders. These systems undergo laboratory testing, real-world weathering trials, and performance checks against the QUALICOAT Specification. Once approved, the pre-treatment system is added to QUALICOAT’s list of licensed products, but approval is not permanent, suppliers must pass regular inspections and provide evidence that their formulations and manufacturing processes remain consistent. Powder manufacturers are also licensed in a similar but equally demanding manner. A powder supplier must prove that their products meet QUALICOAT’s strict performance requirements, including mechanical robustness, UV resistance, colour and gloss stability, and long-term exterior durability. Independent laboratories carry out accelerated weathering tests and chemical analyses to verify compliance before a product can be classed as QUALICOAT approved. Like pre-treatment suppliers, powder manufacturers are also subject to continuous monitoring, periodic

inspections, and random sampling to ensure ongoing conformity. This dual licensing system ensures that both pre-treatment and powder supplies are controlled, reliable, and fully compatible with QUALICOAT-licensed coating plants. Sustainability pressures are accelerating the adoption of QUALICOAT-certified finishes. Powder coating is already a low-VOC, efficient, and recyclable finishing method, and QUALICOAT builds on this by promoting robust, long-lasting systems that reduce the need for re-coating or replacement. Manufacturers and coaters adopting QUALICOAT often invest in cleaner technologies, improved pre-treatment systems, and better process control, aligning with environmental certification schemes and whole-life carbon goals. As clients, developers, and regulators place more emphasis on responsible construction, QUALICOAT has become a clear indicator of quality, reliability, and sustainable practice in architectural finishing. As we move into 2026, QUALICOAT UK & Ireland is experiencing a clear upward trajectory in membership and market influence. There has been a steady increase in license applications for powder coat applicators, powder manufacturers and pre-treatment system suppliers joining our ranks. Over thirty major powder coat applicators across the UK and Ireland are now licensed and regularly audited against the QUALICOAT Specification. So why are more coaters joining? There are three main reasons. First, market demand, architects, facade contractors and systems manufacturers increasingly specify the QUALICOAT Specification because it offers recognised assurance of durability, quality and performance for architectural powder

coated aluminium. Second, competitive differentiation, coaters joining QUALICOAT can make use of the QUALICOAT approved quality label, helping them win more premium contracts. Third, process and specification support, QUALICOAT doesn’t just licence, it supports members with training, technical updates and inspection regimes which help coaters raise their internal quality systems and demonstrate compliance. The up-to-date QUALICOAT Specification, which includes QUALICOAT 3.0, is available on request through UK & Ireland Association website, qualicoatuki.org the website also offers an up-to-date list of licensed UK and Ireland Powder Suppliers, Pre-treatment Suppliers and Applicators including the applicators who carry the Seaside class accreditation. Telephone support is available from QUALICOAT UK & Ireland Head Office in the Midlands on 0330 240 9735, the Association can also be followed on Twitter @Qualicoatuki or on LinkedIn www.linkedin.com/ company/qualicoat-uk-&-ireland.

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INDUSTRY RECOGNISED TRAINING COURSES FROM THE IMF To follow on, students can then elect

Are you involved with the application of coatings to enhance and protect your products? Do you need to meet client specifications to ensure the longevity of your components? Does the complex world of surface engineering and materials finishing cause you headaches? If so, the courses offered by the Institute of Materials Finishing (IMF) could be your solution! The IMF have been promoting knowledge in the surface finishing industries, both inorganic surface treatments including plating and the application of organic paints, lacquers and varnishes for many years. Large numbers of engineers and technicians across a multitude of industries have benefitted from the knowledge gained to enhance their careers, their standing within industry and the ability to problem solve the many challenges they face in their daily working lives!

Starting with the Foundation level course, students gain knowledge on all aspects of materials finishing, specifically aimed at their own industry requirements, but to include sections on Health & Safety, the Environment and Surface Finishing and Corrosion Protection. There is no need for a science background to be able to successfully complete a foundation course. The Foundation Course requires study of 15 sections and requires the submission of 2 marked assignments followed by an end examination. The course, conducted by distance learning will take 16 weeks to complete. There are three specific study routes to choose from; electroplating, organic coatings and aerospace finishing. On successful completion, the student is awarded the Foundation Certificate.

to progress to the Technician level modules, which give more in-depth knowledge for key finishing technologies, their application and best practice methods. Again, both inorganic and organic technologies can be studied to match the industry requirements. There is a choice of eight modules, which provide study in applicable areas of surface finishing best matched to your needs. Like the Foundation course, study is by distance learning, and the student is required to complete four marked assignments and pass an examination. Passing two technician modules leads to the award of Technician Certificate; passing four modules leads to the award of an Advanced Technician Certificate.

If you feel your career could benefit from being a recognised specialist in your particular branch of Surface Engineering or Materials Finishing, then contact the IMF today. Speak with our training manager Karen Yates on +44 (0)121 622 7287 or email karen@materialsfinishing.org. Move your career to the next level and join the finishing community and all the benefits that gives through the IMF.

INDUSTRY NEWS

TEXTUREJET CELEBRATES A LANDMARK YEAR OF GROWTH, INNOVATION, AND GLOBAL MOMENTUM IN 2025 TextureJet, a leading innovator in advanced surface processing technology, is celebrating a stand-out year marked by major investment, product breakthroughs, strengthened industry partnerships, and international recognition. As 2025 comes to a close, the company reflects on twelve months of significant milestones that have accelerated its mission to transform surface engineering for next-generation manufacturing.

Major Investment Fuels Growth and Innovation

PrecisionJet Expands to 5-Axis Capabilities

This year, TextureJet secured a strategic investment package that brings together a unique combination of public and private support, including contributions from the University of Nottingham, Foresight Group through the Midlands Engine Investment Fund (MEIF 1), and Maven Capital Partners utilising MEIF 2 capital.

TextureJet also announced expanded configurations of PrecisionJet - its fully scalable multi-axis machining centre is now available in 3-, 4-, and 5-axis platforms. This advancement enables unprecedented precision and adaptability for complex manufacturing applications across high-value industries.

“This funding round is more than just capital, it’s a powerful endorsement of our technology, team, and the regional ecosystem that supports high-growth innovation,” said Jonathon Mitchell-Smith, CEO and Founder of TextureJet. “We’re proud to bring together such a distinguished group of investors who share our vision of transforming surface processing for the next generation of manufacturing.”

Next-Generation STAT® Machine Debuts In 2025, TextureJet unveiled the next evolution of its flagship technology: the next-generation STAT® machine. The updated system delivers enhanced capability in a compact, streamlined footprint - offering manufacturers improved flexibility, usability, and production-ready performance.

Strong Sales Momentum with Leading Global Partners Throughout 2025, TextureJet strengthened collaborations with respected companies and research institutions, including WMG at the University of Warwick, Dynatec, KU Leuven, and a leading German research institute. These partnerships reflect the industry’s growing demand for repeatable, automated, and sustainable surface processing solutions.

New White Paper Demonstrates Advances in Edge Break Technology This year, TextureJet published a technical white paper titled “Elevating Precision with Next-Generation Edge Finishing Technology”.

Protection upgraded

Plating meets Innovation and Sustainability SurTec 717 - Modular, Alkaline Zinc/Nickel Process for all Applications Modular process for rack, barrel and special applications Tolerates higher process temperature up to 35°C Easy to control, automatically limits the nickel content below 16%

SurTec 680 - Cr(VI)-free Thick Layer Passivation for Zinc & Zinc Alloys For highest quality requirements (heat resistance & corrosion protection) Usage without waste water is possible Highest cost-effectiveness when using the SurTec regeneration process

precote Product Range - Thread Locking and Sealing Specially developed pre-coating products for locking, sealing & clamping Based on unique microencapsulation technology Excellent service and high-quality products made in Germany

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INDUSTRY NEWS

The report highlights the ongoing challenge of achieving consistent, high-quality edge breaks and demonstrates the repeatability, accuracy, and performance of TextureJet’s ECJM-based edge break treatments. The paper is available here: https:// texturejet.com/technical-library/

Exhibiting Innovation on the Global Stage TextureJet’s team connected with industry leaders across four major international exhibitions: Ignite Space Leicester MECSPE Bologna EMO Hannover Advanced Manufacturing Madrid

Award Wins and Continued Certification Excellence TextureJet was recognised for its outstanding innovation and leadership, receiving:

A New Website Built for Engineers and Innovators TextureJet launched a redesigned website showcasing its breakthrough Electrochemical Jet Machining (ECJM) technology. The platform provides:

Most Innovative Surface Processing Technology Manufacturer 2025 — SME News UK Enterprise Awards

Clear, in-depth explanations of how ECJM works

Best Surface Engineering Solutions Provider 2025 — SME Business Elite Awards

Expert insight into repeatability, performance, and sustainability

The company also achieved its fifth consecutive successful audit to maintain ISO 9001 (quality) and ISO 14001 (environmental) certifications — reinforcing its commitment to quality, sustainability, and responsible manufacturing.

Real-world application examples

Technical resources to support engineering and procurement decisions “Inconsistent or imprecise surface processing remains a major challenge for high-value manufacturing,” said Jonathon MitchellSmith. “Our new site is more than just a digital refresh, it’s a knowledge hub for professionals looking for smarter, cleaner, and more precise alternatives to traditional finishing techniques.”

Celebrating the Team Behind the Technology The TextureJet team capped the year with a successful escape room team day — and every team member made it out! The company extends a warm thank-you to its employees for their outstanding contribution, dedication, and creativity throughout 2025. TextureJet wishes all partners, customers, and subscribers a wonderful Christmas and looks forward to driving further innovation together in 2026. Telephone: 0115 772 2781 Email: info@texturejet.com Visit: www.texturejet.com

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INDUSTRY NEWS

POLYHOSE UK CELEBRATES 28TH YEAR OF ICO ACCREDITATION AFTER LATEST INSPECTION Polyhose UK, an energy conveyance products wholesaler, is delighted to celebrate over 28 years of ISO accreditation following its latest surveillance inspection. From their dedicated warehouse and distribution site in Christchurch, Dorset, Polyhose supplies customers across the UK with world-class Thermoplastic, PTFE, Rubber Hydraulic, Industrial, Composite, Stainless Steel, Flexible hoses and Fluid Connectors. The company has been consistently certified to ISO9001:2015 for sales and distribution, assembly and testing of thermoplastic, PTFE and rubber hoses and associated fittings and components since May 1997. After its latest inspection in November 2025, the Lead Auditor from

SGS UK Ltd reported that the company remained in continued compliance. "At Polyhose UK, we are committed to the highest quality standards and delivering products our customers can rely on, including in extremely highpressure, high-stress applications. Our ISO accreditation is at the heart of our quality management system and our company ethos, and we are delighted to have met the requirements for another year,” commented Marc Whibley, Managing Director at Polyhose UK.

2025 has been a pivotal year for Polyhose UK, as it celebrated its 40th anniversary and opened a major new warehousing facility in Christchurch to increase its UK stockholding and provide an even better customer and staff experience. The company has been a member of the Dorset Chamber for over 30 years and is a member of the British Fluid Power Association (BFPA), the UK's only trade body for the Hydraulic and Pneumatic Industries. With customers in Dorset and across the UK, Polyhose products are used in all kinds of fluid transfer applications, including hydraulic systems in manufacturing, construction, agriculture, automotive, marine, rescue equipment and industrial applications such as water jetting, sewer cleaning, high pressure blasting and painting and fire suppression systems, as well as LPG and highpressure industrial gas transfer. Their culture of excellence means highly engineered fluid conveyance products that industries can trust to perform every time. To find out more, contact 01202 478334 or email uk@polyhose.com.

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Maximize control, and protect the user: TWINFIT® is built to support professionals ‘under pressure’.

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INDUSTRY NEWS

UK ELECTRICITY PRICES: STABILITY… BUT FOR HOW LONG? After a turbulent few years in the energy markets, we’re finally seeing a period of relative calm. UK wholesale electricity prices have been holding steady in the £70–£80/ MWh range a welcome change from the volatility businesses have had to navigate since 2022. But stability doesn’t mean “safe.”

What’s supporting the current equilibrium?

December: The quiet advantage

Warmer temperatures easing short term demand pressures

Historically, December offers a strategic window for procurement. Demand drops as manufacturing and commercial activity slow for the festive period often creating more favourable buying conditions.

A significant dip earlier in the year that reset market expectations Reduced volatility across forward contracts

What could disrupt it?

My advice to clients right now

OPEC’s decision to pause production increases in early 2026 introduces a new layer of uncertainty. Any supply shock in oil markets can quickly spill over into gas—and ultimately electricity—pricing.

Lock in the commodity stability while you still can, and get ahead of the non commodity increases coming down the line. The January reconciliation could shift the landscape again, just as it did last October when TNUoS jumped from 35% to 93%.

Why this matters for businesses While commodity prices are steady, non commodity costs are set to rise sharply. Ofgem’s draft determinations point to a 93% increase from April 2026, with projections suggesting TNUoS could rise more than 250% by 2030. This is where timing becomes critical.

If you want a clear, tailored view of what this means for your business, I’m always happy to help. Email: Info@smartsoucesavings.co.uk Visit: www.smartsoucesavings.co.uk

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INDUSTRY NEWS

QUALICOAT IMPRESSES AT ZAK LONDON As someone who has watched the Zak World of Façades series evolve over the years, I have seen the London edition grow into one of its most influential platforms, something that became especially clear at the 200th conference. Its success in the UK stems largely from the industry’s increasing need for a forum that brings clarity to rapidly changing façade regulations, sustainability targets and design expectations. Each year, the event manages to stay one step ahead of these shifts, offering insights that I can immediately relate to and the challenges facing UK architects, engineers, and developers.

I’ve also noticed how the 200th London edition stood out for its depth of expertise. The calibre of speakers and exhibitors has risen year after year, and the UK audience responds to that. When leaders in façade engineering, architecture, and materials innovation come together in one place, it becomes a rare opportunity not just to listen, but to engage, question, and share. The conference feels less like a series of presentations and more like a gathering of people genuinely interested in pushing the building envelope industry forward. What strikes me most though, is the networking energy that Zak events generate in London. The UK’s façade supply chain is incredibly diverse, and the conference manages to bring all of it under one roof, specifiers, contractors, manufacturers, consultants, and clients. By the time the 200th edition arrived, the event had become a must-attend date in the UK construction calendar. Its ongoing success is, in my view, a reflection of how effectively it connects people, ideas, and innovations at a time when the façade sector is evolving faster than ever. Attending the 200th Zak conference in

Chris Mansfield QUALICOAT UK & Ireland Chair

London was genuinely valuable for QUALICOAT and for me as the Chair of QUALICOAT UK & Ireland. The event brought together exactly the audience we aim to reach, architects, façade engineers, developers and system manufacturers who are increasingly focused on durability, compliance, and responsible material selection. Being present allowed me to speak directly with professionals who are specifying coated aluminium every day, giving QUALICOAT an ideal platform to reinforce the benefits of certified coating systems and the risks of relying on unverified finishes. What stood out for me was the level of engagement. Many attendees were already familiar with QUALICOAT by name, but they appreciated the opportunity to ask deeper questions about pre-treatment control, powder approval processes, and system audits. These conversations helped clarify that QUALICOAT is not just a badge, it is a fully integrated quality system that supports long-term façade performance. This kind of clarity is hard to deliver through brochures or digital campaigns, but at Zak, it happened naturally in discussions throughout the day. I want to personally thank Coby Armar, our Secretary General from Head Office in Zurich, for delivering a QUALICOAT presentation at Zak London; his willingness to share his expertise and

represent the specification at such a high-profile event means a great deal. His deep understanding of coating performance, pre-treatment control, and system compliance brings real clarity to an audience that values accuracy and substance and I am genuinely grateful for his commitment to helping strengthen QUALICOAT’s presence within the UK and Ireland façade community. Finally, the conference allowed QUALICOAT to strengthen relationships across the supply chain. Manufacturers, coaters, and specification leaders were all under one roof and I was able to meet both long-standing partners and new contacts interested in adopting the Specification. The visibility QUALICOAT gained at such a milestone event reinforced our

position in the UK market and helped demonstrate why certified architectural coatings are becoming a fundamental part of responsible façade design. The up-to-date QUALICOAT Specification, which includes QUALICOAT 3.0, is available on request through UK & Ireland Association website, qualicoatuki.org the website also offers an up-to-date list of licensed UK and Ireland Powder Suppliers, Pre-treatment Suppliers and Applicators including the applicators who carry the Seaside class accreditation. Telephone support is available from QUALICOAT UK & Ireland Head Office in the Midlands on 0330 240 9735, the Association can also be followed on Twitter @Qualicoatuki or on LinkedIn www.linkedin.com/company/qualicoat-uk-&-ireland.

We solve our customers filtration, chemical transfer and treatment needs.

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PUMPS & FILTERS

FILTER MEDIA

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INDUSTRY NEWS

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An SME engineering firm has gained coating designed to protect nuclear 0.1 m major international recognition after waste containers for hundreds of Canada formally endorsed its contribution12 mmthousands of years underground. to long-term nuclear waste storage. In its latest annual technical report, BEP Surface Technologies, a leading the NWMO singles out BEP as the electroplating and surface finishing only external company to meet the specialist, received validation from standard for its Mark II Used Fuel Canada’s Nuclear Waste Management Container. Its Lower Assembly and m Organisation (NWMO) for its role in 0.5 Hemi-Head components passed every developing the copper-coated Mark II inspection and high-tech scan, with Used Fuel Container, the primary safety zero defects found, confirming that the barrier for the country's future deep company’s copper coating is consistent geological repository. and of sufficient purity enough to take The Radcliffe company spent over a its place in one of the world’s most m m 20 decade perfecting a specialised copper ambitious nuclear safety programmes. m 0.1 m

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Radcliffe engineering company becomes the only external supplier named in Canada’s national 2024 nuclear waste technical report

The validation carries major global significance. More than 40 countries worldwide are seeking high-level nuclear waste disposal solutions; however, only a small group of nations are making real progress toward permanent nuclear waste disposal. 0.1 m Finland leads the field and will open the world’s first final 0.6 m repository at Onkalo in 2026, where a varied degree of copper-coated fuel canisters will be stored more than 400 metres underground for up to 100,000 years. “To be the only non-research, commercial company named in the entire report is a milestone for BEP and for UK manufacturing,” said Andrew McClusky, Managing Director of BEP Surface Technologies. “This is the culmination of more than a decade of research, trials, testing and investment

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Surface World - Ella.indd 2

12/05/2025 07:45:13

Celebrating 40 years in business This year, marks five decades as an independent powder coating specialist. We are proud to have one of the largest ranges of stock powder coatings in the UK, available for next day delivery. We have thousands of satisfied customers across diverse markets including construction, agriculture, leisure and retail as well as renowned architects and design houses.

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INDUSTRY NEWS

into electrodeposited copper coatings. What stands out is the tenacity and expertise of our team to keep pushing the boundaries. This recognition demonstrates unequivocally that a specialist UK SME can contribute to one of the world’s most advanced nuclear programmes.” The NWMO report also confirms that the organisation is now exploring how the copper-coating technology proven on the Mark II could be adapted for the Mark I Long concept, a larger container under evaluation to accommodate both existing CANDU fuel and new waste forms arising from emerging SMR (Small Modular Reactor) programmes. McClusky added: “Working on the Mark II components has demanded extreme precision, complex geometries and rigorous qualification testing. The results from Canada demonstrate the reliability of our process and the strength of our engineering. This recognition shows that

you do not need to be a multinational or a national laboratory to shape global nuclear programmes. You can do it from a small town in the North West of England through persistence, innovation and doing things properly. We are proud that technology developed here in Greater Manchester is contributing directly to the global effort to deliver safe, permanent nuclear waste containment.” BEP continues to expand its coating capabilities, backed by long-standing international research partnerships and ongoing R&D in advanced surface technologies, including next-generation electroless nickel plating. As global demand for high-integrity corrosion barriers accelerates, the company remains positioned at the forefront of materials innovation in the nuclear, defence and energy sectors.

For more information visit bep-st.com

INDUSTRY NEWS

BANNER CHEMICALS GROWS ITS MAXION FAMILY OF HIGHPERFORMANCE PFAS-FREE CLEANING SOLVENTS gentle solvent with low surface tension is required, allowing the

Banner Chemicals, the UK market leader in PFAS-Free Precision Cleaning Solvents has introduced a new addition to its Maxion family of solvents, called Maxion IPA. Maxion IPA has been developed for the forward-thinking Electronics Industry.

solvent to penetrate blind holes and difficult to reach areas. Processes using Maxion solvents run with short cycle times, low energy consumption and without the use of expensive vacuum drying, typically required for equipment using Modified Alcohol or Hydrocarbon systems. Banner Chemicals now offers, Maxion 100, Maxion HD for Heavy Duty Degreasing and Maxion IPA and the Maxion family will

Maxion IPA is a more environmentally friendly alternative to Novec 71IPA from 3M (which has recently been withdrawn from the market by 3M) and other Fluorinated solvents used for gentle but effective cleaning within the Electronics Industry.

continue to grow over the coming months. If there’s a solvent that you use, which is giving you PFAS concerns, please get in touch with us. We will either have the solution in development already or will look to develop a product

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TESTING & MEASUREMENT

MEASUREMENT OF UNCURED DRY POWDER TO GIVE PREDICTED CURED THICKNESS WITH DEFELSKO’S POSITEST PC Reasons to measure film thickness Overview Measurement of film thickness should be a routine event for all powder coaters. Regular measurement helps control material cost, manage application efficiency, maintain finish quality and to ensure specific standard are maintained. Powder coating manufacturers and certain associations recommend target film thickness ranges to achieve the best performance characteristics and customers expect these parameters to be met. The PosiTest PC gives you the ability to non-destructively measure the uncured dry powder to give you the predicted cured thickness between 20-100um without leaving marks that affect the finish.

Film thickness is arguably the single most important measurement made during the application and inspection of protective coatings. Powder coatings are designed to perform their intended function when applied within a thickness range specified by the manufacturer. Many physical and appearance properties of the finished coating are directly affected by the dry film thickness (DFT). DFT can affect the colour, gloss, surface profile, adhesion, flexibility, impact resistance, and hardness of the coating. The fit of pieces assembled after coating can also be affected when film thickness isn’t within tolerance. Precisely measuring finish thickness has other benefits, too. Whether to meet International Organisation for Standardisation (ISO), certain association tolerances, or customer requirements for process control, companies need to verify coating quality to avoid wasting money reworking products. By checking their application equipment, they ensure the coating is being applied in compliance with the manufacturers’ recommendations. Applicators must apply the powder evenly and according to the product specification sheet. Applying excessive DFT not only is wasteful, but also risks the possibility of incomplete cure and can drastically reduce overall performance of the coating system. High film builds often result in poor adhesion. The coating tends to peel or chip from the substrate. Regular testing can reduce the number of internal reworks and customer returns due to finishing defects.

Pre-cure film thickness measurement It is possible, and in some circumstances more desirable, to measure a coating immediately after application, prior to cure, to predict the thickness of the cured powder. If a coating has been improperly applied, correction after it has dried or chemically cured requires costly extra labour time, may lead to contamination of the film, and may introduce problems of adhesion and integrity of the coating system. Measuring film thickness during application can determine the need for immediate correction and adjustment by the applicator.

Dry powder measurement Most powder coating specifications give cured thickness targets, it’s possible to determine if applied powder is within thickness specifications before the finality of curing. There are good reasons for wanting an accurate prediction of cured DFT, especially on moving lines. Depending upon the

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TESTING & MEASUREMENT

length of the oven, the number of parts being cured, as well as the time required for the curing process and for manual DFT measurement after curing, there is a considerable delay before the operator can intervene in the application process to make any necessary changes. If coating defects are discovered, a considerable number of coated parts have to be reworked in a repair loop, or if reworking proves to be too expensive, they may even have to be scrapped. For some operations, these disadvantages are no longer acceptable for meeting the demands of modern finishing processes.

work right out of the box for most powders. Their simplicity of operation and ergonomic design allow them to be used quickly and efficiently by line operators. Non-contact coating thickness measurement instruments have the decisive advantage of being non-destructive. This means that, after measurement, the measured components can be re-introduced into the ongoing process. The PosiTest PC can also be recalibrated to your specific powder if you find it reads out of tolerance with your pre and post cured DFT checks. It also has a scan mode to continuously take measurements, ideal for ensuring powder coverage over large areas.

Measuring powder in the pre-cured, pre-gelled state ensures correct cured film thickness. It enables the application system to be set up and fine-tuned prior to curing. In turn, this will reduce the amount of scrap and over-spray. Accurate predictions help avoid stripping and re-coating, which can cause problems with adhesion and coating integrity.

For more information on the PosiTest PC and the full range of paint test equipment available from DeFelsko, please contact Mark Conlon at DFT Instruments, proud UK agent for DeFelsko.

The PosiTest PC

Telephone: 01442 879494 Email: sales@dftinstruments.co.uk Visit: www.dftinstruments.co.uk

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16A Long Drive, Meadway, Berkhamsted, Herts HP4 2PN 16A Long Drive, Meadway, Berkhamsted, Herts HP4 2PN t: t: 01442 879494 f: 01442 879595 01442 879494 f: 01442 879595 www.dftinstruments.co.uk sales@dftinstruments.co.uk www.dftinstruments.co.uk e:e: sales@dftinstruments.co.uk Proud supplier ofof DeFelsko Inspection Instruments Proud supplier DeFelsko Inspection Instruments

TESTING & MEASUREMENT

ELCOMETER LAUNCHES THE 215 OVEN TEMPERATURE PROFILING SYSTEM—PROTECTING YOUR COATINGS, YOUR COMPLIANCE, AND YOUR REPUTATION Elcometer, a global leader in inspection equipment, today announced the release of the new Elcometer 215 Temperature Profiling System, designed to empower manufacturers in the coatings, automotive, and metal fabrication sectors with unmatched visibility into their oven and product temperature cure profiles. Accurate temperature monitoring is essential to ensure that coatings cure within their required parameters. The Elcometer 215 streamlines this critical process with cutting-edge thermal analysis that helps users validate performance, guarantee compliance, and reduce costly rework.

Compliance Confidence The Elcometer 215 effortlessly tracks and documents cure cycles providing traceable reports for audits and QA documentation in compliance with key national, international and customer-specific requirements, including: QUALICOAT Specifications for architectural powder coatings ISO 20482 (metallic coatings—oven curing) ASTM D2485 (high-temperature resistance of coatings) ISO 9001 traceability requirements for QA documentation With automated reporting and audit-ready data, users can meet customer and regulatory demands with ease.

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Surface World - Ella.indd 1

12/05/2025 07:44:55

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TESTING & MEASUREMENT

Protect Your Coating Integrity: Undercured coatings risk adhesion failure, while overcuring can degrade finish quality. The Elcometer 215’s multi-channel logger captures nuanced thermal data across substrates to prevent guesswork.

Key Features of The Elcometer 215 Include: 8-Channel Temperature Logger

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Optimise Process Efficiency: Fine-tune oven settings based on real data, reduce energy consumption, and eliminate trial-anderror calibration. Empower your engineering team with reliable profiling that translates directly into lean production. Plug-and-Play Simplicity: Compact, rugged, and intuitive— designed for demanding shop floors. The Elcometer 215 eliminates the traditional wait for data logger thermal barriers to cool. Immediate Feedback: Thanks to its Bluetooth® connectivity, temperature readings can be transferred to the ElcoMaster® Software App as soon as the system is out of the oven and in range, providing immediate access to crucial data.

The Elcometer 215 Temperature Profiling System Operates in Three Simple Steps:

Technical Specifications: The Elcometer 215 boasts an impressive measurement range of -200°C to 1300°C (-328°F to 2372°F) and can connect up to eight thermocouple probes of various types (K, T, J, N, S, E, B, R). It has a memory capacity of 1,000,000 readings and can perform up to 40 profile runs before returning to a PC. The Elcometer 215 is also dust and waterproof, equivalent to IP6X.

Availability The Elcometer 215 Oven Temperature Profiling System is now available through Elcometer distributors worldwide. For more information, visit www.elcometer.com or contact your local distributor. 1. Set Up: Profile requirements are configured in the free ElcoMaster® software application using the paint manufacturer's datasheet and then sent to the Elcometer 215 Oven Logger via USB or Bluetooth®. 2. Cure: Up to eight air or surface temperature thermocouples are attached to the product to monitor temperatures at key points during the curing process. 3. Analyse: After curing, the gauge provides an instant pass/fail result based on the collected data. All temperature data can then be downloaded to ElcoMaster® for generating professional temperature profile reports at the click of a button.

About Elcometer Elcometer is a leading manufacturer of high-quality blast, spray and inspection equipment. For information on the Elcometer 215 Temperature Profiling System, our full range of products or to request a demonstration, visit www.elcometer.com or contact sales@elcometer.com

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TESTING & MEASUREMENT

WALL THICKNESS MEASUREMENT FOR QC IN PLASTIC PRODUCTION If you are a production or quality engineer in a blow-moulding factory making PET soft drink bottles, why should you be concerned about the plastic wall thickness - and how do you measure it? Is it the same for other blow-moulded and thermoformed packaging containers? Alison Fox, Dyne Testing Sales Manager at Intertronics, presents some answers. The structural integrity and safety of the bottle is paramount. Insufficient wall thickness can lead to bottle deformation, cracking, or bursting under pressure. On the other hand, overly thick walls waste materials and increase your costs without proportionate performance benefits. PET resin represents a substantial cost of the bottle. Understanding the wall thickness helps control resin use, which helps with your profitability; in an intensely competitive industry, profit improvement is always welcome. If you can safely reduce resin use (and still comply with regulatory standards and customer specifications), then this can help with sustainability goals, and lessen environmental impact through minimising waste and recycling efficiency. So how do you measure wall thickness? You could take a scalpel, cut out a section (watch your fingers!), and measure the thickness with calipers. You might need to repeat this on the neck, shoulder, label area, body, base, and critical stress points, as these are areas prone to variation.

These days, a non-destructive method is usually preferred. It will be faster, simpler, accurate and repeatable – and it should be fully digital, so that your regular sampling from production runs is collected and tracked over time. You can use SPC software to detect trends and variations early, enabling proactive process adjustments. Ultrasonic thickness gauges are more often used for large, rigid parts which are eventually used across manufacturing in industries such as plumbing and piping, automotive, and heavy industrial applications. For your PET blow-moulded bottles, thickness measuring instruments based on the Hall effect are in common use. They are suited to thin-walled, complex, and small components, suitable for blow-moulded and thermoformed packaging containers or other parts that require tight tolerances or have irregular shapes. These instruments work by putting a small magnetic steel ball inside the bottle, and the sensor on the outside. The ball is attracted by a powerful magnet positioned directly behind the sensor tip.

The sensor measures the magnetic field strength through the PET wall, and the intensity of the detected magnetic field correlates precisely to the distance between the ball and the sensor essentially the bottle’s wall thickness. Like those games you have as a child, where a magnetic wand is used to guide metal balls through a maze under a clear cover, the ball and sensor can be moved along the entire surface of the part, even into the small, complex, or curved areas. This straightforward thickness measurement can be used on non-magnetic materials such as the plastics used in packaging, but also glass, synthetics, non-ferrous metals, and composites. The latest instruments using this technology, like the ElektroPhysik MiniTest FH, should offer you measurement accuracy better than ± (1 µm + 0.5 % of reading) on up to a 24 mm wall thickness. It should have an intuitive, menu driven interface to allow you to capture the data, store as much data as you need and interfaces (USB, RS232C or Blue-Tooth) for transferring this data to a computer or directly into your QA software. It should be quick and easy to calibrate and offer a range of sensors to deal with your varied product sizes and geometries. And it should have an industrial grade build quality, robust enough for your factory. You might still want to cut apart some bottles and wield your calipers from time to time. Periodic destructive testing complements routine non-destructive methods, ensuring high accuracy, validating equipment, diagnosing complex issues, and ensuring rigorous process control and compliance. But the use of thickness measuring instruments based on the Hall effect might be your technique of choice for routinely managing wall thickness. With robust measurement and control processes, you can ensure high-quality parts, minimise costs, enhance product safety, and support sustainability objectives. Telephone: +44 (0) 1865 842842 Visit: www.intertronics.co.uk

TESTING & MEASUREMENT

OPEN YOUR EYES TO THE MYSTERIES OF YOUR PAINT OVEN! ... Employ the PhoenixTM Optical Profiling System PhoenixTM has developed a unique new Paint Process monitoring system, allowing for the first time, not only the traditional temperature profiling of the product temperature through the oven but also optical profiling of the products journey. The TS64 thermal barrier permits in a single barrier the facility to both protect the PhoenixTM data logger and the PhoenixTM Optic system (video camera with independent illumination) with a thermal performance of 3 hours at 200 °C. The thermal barrier, incorporating a specially designed heat sink, can be adapted to allow either temperature profiling or optical profiling runs to be performed. Although it is most likely that the different monitoring operations will be best performed sequentially due to different set-up / mounting requirement the system can be used to perform

PhoenixTM TS64 Optic System Thermal Barrier configured for Temperature & Optical profiling.

simultaneous product temperature monitoring and optical profiling in a single pass through the oven if required. For the first time ever, you can potentially not only determine oven temperature uniformity problems from the temperature profile graph but complement this data with video evidence from inside the oven

as to the possible root cause of the temperature problem. With a single system you can not only highlight hot and cold spots from the temperature data, which may affect the quality of the paint cure, but quickly and efficiently identify the physical oven fault causing the problem. Use the Optic system to discover oven problems such as faulty fans, blocked ducting or even damage to the internal oven structure or insulation. The PhoenixTM Optic system allows thru-process paint defect detection using Optical Profiling. The high-resolution video camera can safely travel through the paint oven with an independent torch recording video footage of what the product sees. The system is just like your car ‘Dash Cam’ the only difference being that the journey is through a cure oven operating up to 200 °C. The Optic system can be fixed on a test body with an adjustable mount option allowing monitoring of the exterior of a separate production body shell or potentially directly on a production body itself.

Thru-process Monitoring Solutions for Paint & Powder Coating Ovens Temperature Profiling Systems

Comprehensive Range • Data Logger and Thermal Barrier choice (6 to 20 Thermocouples) • Extensive Thermocouple range • Real Time RF Telemetry options • ATEX approved options • Full UK service and calibration support

Oven Profile and TUS software

Software Packages to Suit • Thermal View or enhanced Thermal View Finishing software - Match Analysis Tools to suit. • CQI-12 Temperature Uniformity Survey solution options

Optic Video Profiling System

Innovative Video Capture Thru the operating oven

• Detect paint runs, chips and defects • Spot transport problems • Identify oven damage • Locate dust and inclusion risk areas

Visit us for more information: PhoenixTM Ltd UK sales@phoenixtm.com

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PhoenixTM LLC USA info@phoenixtm.com

PhoenixTM GmbH Germany info@phoenixtm.de

Monitor, Control, Improve & Certify....Your Coating Process

ts!

n u o c e ic o h c & e nc ...where experie

TESTING & MEASUREMENT

During the journey through the oven the

service and clean down schedules to be

employing the Optic system as a key

painted car body can experience many

planned preventing future unplanned

monitoring tool to maximise the

problems that are not temperature related

costly line stoppages. The illumination of

operational efficiency of their ovens.

that can affect the quality of the cured

the Optic system, supplied by the torch,

Many have been amazed to discover

paint. Employing the PhoenixTM Optic

detects airborne dust / dirt particulates as

what was happening inside the oven

system a video “Optical Oven Profile” can

streaks across the video image, just like a

during live production.

be recorded showing process engineers

shooting star across the nights sky. Such

details of how their paint process is operating without the need to stop, cool and dismantle the oven. This allows safe routine oven inspection without the problems of costly lost production and days of oven down time. From the video

contamination is obviously a major paint inclusion quality concern. The video

eyes to exactly what you can discover in

quality risk but allows location of the

the mystery that is your paint cure oven!

contamination source allowing quick

Whether temperature or optical

corrective action.

monitoring PhoenixTM your Finishing

Problems with conveyor systems and

problems, possibly already highlighted by

erratic movement of products through the

running the PhoenixTM temperature

oven can be identified at the exact

profile system, can be identified

location they occur. By monitoring the

accurately and efficiently. Oven structural

product surface, paint defects such as

recirculating fans, control thermocouples or heater elements can be detected.

PhoenixTM system to truly open your

captured not only identifies the paint

evidence the root cause of process

damage or faulty oven furniture such as

Don’t work in the dark but use the

Oven to find, fix and forget those paint cure problems!

paint sags or curtains, paint or rinse

For more information: Contact Dr Steve

entrapment or condensate contamination

Offley - Product Marketing Manager.

may also be detected.

Telephone: +44(0)1353223100

Buildup of unwanted dirt or condensate

A number of major international

Email: Steve.Offley@phoenixtm.com

can be monitored allowing accurate

automotive manufactures are now

Visit: www.phoenixtm.com

PHOS-PREP

Pre-Treatment Solutions Group Ltd supply unique che chemistries for an array of metal processes. Our Phos-Prep® range of chemicals are chrome free, eco-friendly and cost effective all while maintaining quality and performance. With over 50 years experience within the industry we pride ourselves on finding the right solution for your metal treatment. Whether that be degreasing, etching, phosphating, paint stripping and more!

TESTIMONIALS “We have been a customer of PTS for over 20 years and during our time we have relocated our business, changed our pretreatment process with the full support and expert advice to implement changes from the PTS team. A great company who always go the extra mile to support their customers.” P.Allen, West Midlands. “We have been fortunate to have partnered with PTS for over ten years now. They are consummate professionals and always exceed expectations in terms of delivery of service, knowledge and customer care.” E.Smith, Hampshire. “We have had the great pleasure in working with PTS for over 5 years. No matter how big or small our queries are, PTS always come up trumps and in rapid time. The team are always willing to visit our site to help out with any issues we have or just for a general catch up with our staff. We have a very good relationship with the whole team at PTS and long may this continue.” R.Glasbey, West Yorkshire.

02475 090 133 Sales@PTSGroupUK.com www.pretreatmentsolutionsltd.com

TESTING & MEASUREMENT

MEASUREMENT OF POWDER LAYER THICKNESSES Powder coating is a widely used method for coating steel, galvanized steel and aluminium, which is used for functional and decorative purposes on products such as household appliances, facades, furniture and automobiles. Measuring the thickness of applied powder coating is a necessary requirement for coaters and those performing incoming inspection of finished goods. Portable FISCHER handheld gauges, based on magnetic induction and eddy current, are the preferred instruments for powder coating thickness measurement. Powder coating is used worldwide on everything from lawn and garden equipment to furniture, appliances and components. The thickness of the powder coating determines how long the piece will last, how it will look, and in some cases even determines the colour of the item. Therefore, measuring the thickness correctly is essential. With the high-cost competition today, it is extremely important to stick to the

thickness specification when applying the coating. A portable FISCHER gauge is used to monitor the thickness of the powder coating. Compliance with the specification is thus guaranteed and thousands of euros in costs can be saved over longer periods of time. The table shows how the use of a FISCHER measuring device provides cost savings based on the annual purchase of powder: It should be noted in the table that coating thickness differences of only 1µm, if properly measured and controlled, can realize a significant cost reduction, helping the coater to work more economically in this way. A prerequisite for this, however, is that the instruments used for quality control operate with outstanding repeatability in the micrometre range.

Equally important is the use of certified calibration foils to set and verify the accuracy of the gauge. This is something that is included with FISCHER instruments and ensures the accuracy necessary to monitor and adjust a powder coating. Conclusion: Because powder coatings are applied to such a wide variety of parts, it is important to select the ideally suited measuring instrument and probe. FISCHER offers a wide range of measuring instruments and measuring probes. One example is the small, handy and robust DUALSCOPE® MP0 and MP0R pocket instrument and the flexible DMP® instrument series with numerous interchangeable precision measuring probes for the most demanding measuring applications.

Discover more, contact: Fischer Instrumentation (GB) Ltd Telephone: +44 (0)1386 577370 or mail@fischergb.co.uk Visit: www.helmut-fischer.com

MASKING - TAPES, CAPS & PLUGS

HANGON QUICK WIRE SHAFT HangOn proudly present a cost effective disposable hanger, HQW D.

It’s unique and Innovative design, with thin wire in a framework shape provides strong stability as well as allowing for flexibility in how it is suspended on the line. It is a standard, stock, product that is quick to use and easy to pack. Filling the line has never been easier! Quick, 3 times faster than daisy chain hanging Efficient packing, easy start up Low pricing Easy handling and stable design Flexible, can be used with hooks, shafts or frames Standard program on stock makes HQW D very accessable

FOR GENERATIONS HANGON HAVE DEVELOPED WITH THEIR CUSTOMERS Centuries of smart solutions have paid off. At HangOn know-how and industrial coating process experience run deep, which means that they quickly find the smartest solutions that give you the best result. HangOn’s R&D is constantly focused on finding new solutions for your challenges. Sometimes they come up with answers before questions arise and solve yet

unidentified problems. They are happy to provide advice on how to make your process more efficient, and can provide calculations that show exactly how much money you save or make with our smart solutions. “Smart thinking is never stupid. HangOn focus on small solutions that make a big difference for your business. What you do with the resources saved, well, that is up to you.” HangOn keeps on growing – with new colleagues, new technological possibilities and new smart solutions. Regardless of how big they grow, they will never grow apart – and will always grow with you. Always close, only a phone call away and delivering as promised, if not more.

Global presence HangOn is present all over the world, with distributors in more than 40 countries. They are continuously developing their international operations to meet customer’s needs. The HangOn

headquarters, R&D, production and main distribution hub are located in Hillerstorp, Sweden. To offer superior logistics, their distribution hubs are strategically located around the world.

Patents HangOn are constantly inventing new smart solutions while developing their products. Many special projects for specific customers and products lead to solutions with wider applications. These often have the potential to make the coating industry much more efficient, which is why they apply for patents and design patents. All of this ensures HangOn have the customer at the heart of their operation. Telephone: 01547 540573 Email: sales@hangon.co.uk Visit: www.hangon.com/en

Coating Cost Calculation

CALCULATE YOUR ENERGY SAVINGS Energy costs are through the roof right now. A higher hanging density is often the most efficient way to both save energy and drastically lower the total coating cost. Find out how much you can save on your coating line at ccc.hangon.com

MASKING - TAPES, CAPS & PLUGS

HADLEIGH ENTERPRISES OFFERS SPECIALIST MASKING TAPE EXPERIENCE AND CAPABILITY With applications ranging from powder coating to corrosion protection, Hadleigh Enterprises Ltd. brings five decades’ of experience. Hadleigh Enterprises Ltd has been trading since 1971 as an independent family business, gaining ISO 9001 in 1992. The Essex-based company stocks and supplies an extensive choice of masking products, all sourced from leading manufacturers. The metal processing and surface finishing sector is a key market for its services with a diverse range of needs met by Hadleigh’s ability to match product type, volume and design to exact requirements. “So many individual masking tape applications are unique to specific processes, because of this we have found it is vital to work as closely as possible with each customer to develop highly specific solutions,” says David Ogles, Hadleigh Enterprises’ Managing Director. “By being involved from the outset, and with ongoing production reviews, we can look not only to supply the most appropriate masking system, but can also ensure the customer benefits from continuous innovation – all as part of a

structured application process.” This last point, he believes, is often crucial. For example, the company’s willingness to develop prototype solutions that address key factors, such as masking accuracy and adhesion, is extremely important and can have a fundamental bearing on ongoing production operations. This also helps to ensure that leading edge developments, such as very high bond performance, the ability to fulfil metal-to-metal applications and high temperature capability of up to 380°C, come under the spotlight every time. Hadleigh Enterprises hold the accreditation – EN9100:2016 certification – which is of particular note to those involved in the aerospace sector. “Aerospace has long been one of the markets in which we operate and this accreditation – which is technically equivalent to AS9100D – marks a level of operational capability that will build on the confidence that

our customers have in our services,” explains David Ogles. “The standard reflects the importance attributed to supply chain quality, not least in the context of safety of goods throughout their life cycle which is a major factor, of course, in the aerospace sector,” adds David Ogles. “Overall, this is seen as part of the drive towards establishing commonality of aviation, space and defence quality systems and we are delighted that it underscores our role in these extremely challenging fields.” Hadleigh Enterprises sources master rolls from leading manufacturers before slitting and shaping them, often to produce die-cut shapes from engineering drawings, to meet exact customer requirements. The company undertakes all conversion in-house to optimise control of both quality and delivery, and can achieve slitting tolerances of +/– 0.2 mm. “We are very happy to provide material in quantities of all sizes, even down to a single roll which may be all that is initially required for a prototyping operation,” continues David Ogles. In so many sectors of the metal finishing and surface treatment industry, the benefits of Hadleigh Enterprises’ capability and experience will be widely acknowledged. “As masking quality is often so closely linked to production results, it is vital that the need for optimised masking is not overlooked,” concludes David Ogles. Full details are available by contacting Hadleigh Enterprises by phone or email. Telephone: 01268 572255 Email: sales@hadleightapes.co.uk Visit: www.hadleigh-tapes.co.uk

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PAINT & POWDER

PAINT CURING DURING THE COLDER MONTHS Energy saving has become a buzz phrase—and an economic necessity—over the last few years. Paint manufacturers have launched low-bake, air-dry, and moisture-cure products to reduce the energy consumed by the spray booth. With other overheads increasing, along with salaries, the need to improve efficiency within the body shop has become critical. Infra-red technologies have existed for a long time and are able to decrease the time taken to cure paints, freeing up the booth so more vehicles can be processed. A typical primed panel can be ready to work on in well under 10 minutes, while a lacquered panel can be ready to polish in a similar length of time—once it has cooled. This reduces energy usage as well as saving time. We calculate that an infra-red light will use 0.4 kilowatt-hours or less. How much energy is the booth using during a 20-minute bake cycle at 30°C, let alone a full bake cycle? It’s not just primer and lacquer that can be cured using infra-red lights. Basecoats and adhesives can also be cured more efficiently using infra-red heat. Infra-red curing lights are available in either medium-wave or short-wave formats. Medium-wave infra-red is similar to the heaters seen in pub gardens: the light appears red and warms both the air and the panel. Short-wave infra-red is much clearer; it passes through the air and mainly heats the panel itself, making it far more efficient at transferring heat directly to the substrate. Infra-red lamps with a reddish light are

generally found in more cost-effective units, ranging from £199.00 for a 1 kW unit to £1,665.00 for a 6 kW lamp. Short-wave, clearer units start at £795.45 for a 1 kW light and range up to £8,863.64 for a 12 kW unit. So why the cost difference? Lower-priced lights tend to have a shorter bulb life expectancy and fewer features. Short-wave lamps, by contrast, typically offer up to 20,000 hours of bulb life. This is due to the type of bulb used, the way the lights are constructed, and how they are cooled during operation. They can also be programmed to suit specific paint brands, allowing for even greater results. Both types of infra-red light work by heating the panel, which causes solvents in the paint to evaporate. Medium-wave (reddish) lamps tend to cure from the surface down, while short-wave lamps cure from the substrate upwards. This generally reduces the risk of trapping solvent within the paint layer. If solvent is trapped, surface cratering can occur. This is not a fault of the lamp, but a result of incorrect use. Patience at the beginning of a job is key—start slowly and finish strong. The introduction of UV primers and lacquers, along with dedicated curing

lights, has enabled even faster job turnaround times. Redashe offers all of these lights, along with full technical support. If you would like to see any of the units in action or arrange a demonstration, please speak to Neil Buckley or contact the Redashe team.

Are you tired of watching paint dry? Maximise the potential speed of air-dry products with the latest Redashe infra-red lamps. Our 3CW lamp is equipped with both temperature and distance sensors— features usually found on premium lamps. At only £1,045, it won’t break the bank. Reducing booth power consumption allows the lamp to pay for itself by avoiding unnecessary booth heating. We calculate that an infra-red light will use 0.4 kilowatt-hours or less. How much energy does your booth use during a 20-minute bake cycle at 30°C, let alone a full bake cycle? A typical primed panel can be ready to work on in well under 10 minutes, while a lacquered panel can be ready to polish in a similar timeframe—once it has cooled. A UV-primed repair can be cured in as little as one minute using the latest LED light technology, consuming even less power—down to milliwatts. Telephone: 01252 785 010 Email: info@redashe.com Visit: www.redashe.com

Surface Technologies l Controlled Shot Peening l Laser Peening l Keronite PEO l Thermal Spray Coatings l Dry Film Lubricants l Organic and Inorganic Coatings l Parylene Ultra-thin Conformal Coatings l Superfinishing l On-site Processing l Material Testing and Analysis l NADCAP, ISO 9001:2008, ISO 13485, AS9100 Rev D

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03/07/2023 15:53

PAINT & POWDER

INTERPON D3020 NOW PRODUCED IN INDIA, TO MEET THE COUNTRY’S PACE, CLIMATE, AND WORLD-CLASS ARCHITECTURAL CREATIVITY With local production of Interpon D3020 now underway, AkzoNobel is deepening its commitment to India’s fast-evolving architecture and design sector — enabling shorter delivery times and faster color matching for fabricators and architects across the region. Interpon D3020 is the ideal choice for bold and creative architectural projects that are exposed to the harshest environments, from searing heat to corrosive coastal climates. Local production means customers in the region can benefit from quicker delivery, and in-country color development is making it faster for Indian architects to have their designs approved. Overall, the move not only provides faster access to the durability and design flexibility that the Interpon brand is known for but also supports India’s move to more sustainable construction. Based on advanced fluoropolymer technology, Interpon D3020 delivers outstanding resistance to corrosion, UV radiation, and weathering. It meets and exceeds the demanding requirements of Qualicoat Class 3, AAMA 2605, and GSB Premium, and outperforms in the rigorous 10-year Florida test. When applied by an Interpon D Approved Applicator, the coating is backed by a warranty of up to 30 years. Crucially, Interpon D3020 is also a high-performance alternative to PVDF liquid coatings, delivering comparable hyperdurability with significant advantages in sustainability and application efficiency. The powder coating is free from Volatile Organic Compounds (VOCs) and generates minimal waste during application. Its exceptional resistance to scratching and marring means less rework on site, while one-coat coverage saves both time and energy, helping to showcase how Interpon powder coatings’ sustainability advantages go hand in hand with competitive benefits. The product is supported by an Environmental Product Declaration (EPD) providing total transparency concerning the sustainability of the raw materials, manufacture and transportation associated with creating Interpon D powder coatings.

Simon Timmins, Regional Commercial Director for AkzoNobel Powder Coatings in South Asia, says he is delighted the business is now delivering locally produced D3020 to the Indian market, with shorter delivery times: “Producing Interpon D3020 in India means we can move faster, match colors more efficiently, and better support our customers in creating landmark structures that stand the test of time. The move has given us the agility to react quickly to India’s growing demand for locally-sourced state-of-the-art powder coatings. “This collection is known to not only help imagine the future with beautiful colors and finishes, but also to protect it with an unmatched performance to withstand even the most challenging environments while supporting a more sustainable future.” With 22 distinctive finishes in the color card and many more color options avaliable, including sleek matte tones and premium metallic effects, Interpon D3020 gives architects the freedom to design bold, resilient facades that stand the test of time. For more information, visit: https://www.interpon.com/nl/en/architectural/warranties

First for Sustainability With our new Interpon D1036 Low-E powder coating, we’ve created an industry first: a powder coating that can cure as low as 150°C while still being Qualicoat class one certified. It can also cure up to 25% faster than conventional powders, reducing both energy consumption and carbon emissions, and significantly improving your coating line efficiency. Easy to apply Interpon D1036 Low-E has the same application properties as standard formulation, is backed by an Environmental Product Declaration (EPD) and has a global warranty of up to 15 years to deliver the quality performance, color and style your customers need. It is an innovation that supports our collective commitment to sustainability throughout the value chain.

architectural.interpon.com

PAINT & POWDER

DÜRR BRINGS A NEW GENERATION OF ITS LOW-PRESSURE SPRAY GUNS TO THE MARKET EcoGun ACE pro improves industrial paint application The completely redesigned EcoGun ACE pro is lighter, more ergonomic, and needs fewer parts. The new low-pressure spray gun design simplifies handling and increases operational reliability. The EcoGun ACE pro builds on the proven strengths of its predecessor while being 23% lighter. The quick-change system for the colour channel allows you to change colour in just a few seconds, with no flushing and virtually no solvent. The nozzle inserts, designed for quick replacement, ensure a clean spray pattern, high transfer efficiency and reliable results – whether you’re working

Fewer variants, greater reliability The EcoGun ACE pro requires just four air cap variants. Two conventional and two low-volume, low-pressure air caps cover all diameters from 1.2 to 2.5 millimetres across seven different nozzles sizes. This simplifies storage and reduces the risk of mix-ups. Plus, to make handling easier and avoid loose parts, the air cap and

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accidental adjustments and can be completely closed if necessary. The optimised air valve makes you reliably set the pressure right from the first trigger pressure point.

spray guns offering robust industrial quality, precise spray patterns, fast colour changes, improved ergonomics and cost-effectiveness. Visit: www.durr.com

The EcoGun ACE pro builds on the proven strengths of its predecessor, while being 23% lighter.

The low-pressure spray gun impresses with fast colour changes and improved ergonomics.

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Powder Checker

Non-contact Uncured Powder Thickness Gauge Affordably measures uncured powder coatings using non-contact ultrasonic technology to predict a cured thickness 

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WATER & EFFLUENT TREATMENT

TREATING WATER BASED PAINT WASHINGS Producers and users of water based paints can create large volumes of wastewater through washing of equipment such as spray guns, mixing tanks and coating systems. In many cases the wastewater is stored in tanks or IBC’s prior to being removed from site. The cost of disposal is often expensive. To reduce waste production and harmful environmental effects, this flow of polluted water should be treated. There are several treatment methods. The most common is the addition of coagulants and flocculants. However, these can be difficult to use, as they require precise dosing and subsequent mixing to achieve good results. Finally, the water and sludge produced must be filtered. The results may be compromised by the pH and a high concentration of paint in the water, which prevent proper separation. An ideal method involves distilling the paint emulsion in the same way thinners and solvents are treated. Solutex offer two different evaporation technologies with one shared goal: efficiency, safety, and sustainability in the prduction process. For large volumes, above 250 litres per day, the use of a heat pump evaporator is the most economical solution in terms of energy consumption. Working at a low temperature of around 35° C and thanks to the special scraper featured in the HP-R

series evaporators, encrusting liquids do not pose a problem for the proper functioning of the machine. The heat pump system is an efficient way to concentrate liquids and produce distilled water for reuse and a concentrated waste residue for disposal. These fully automatic evaporators are designed to work 24/7 and are controlled by a PLC. They can work with existing storage tanks or IBC’s significantly reduce waste volumes. For users who need to treat smaller daily volumes, investing in such a system is not justifiable. Solutex has overcome this obstacle with the Ci series concentrator. They work just like a solvent recycler but with added heating power for water. With capacities from 15 litre up to 160 litres they concentrate the waste water producing distilled water that can be recycled. The concentrated waste that is much reduced is collected in a bag ready to be disposed of. The units being air cooled only require an electrical power supply and are easily installed. Telephone: 01691 622225 Email: sales@solutex.co.uk Visit: www.solutex.co.uk

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UY B OR LEASE

• Recycled solvent as good as new • Atex certified for flammable solvents • The number one choice with over 38,000 units worldwide

Automated protection tape application for all kind of profiles or flats in different materials. Single-sided, double-sided, four-sided, flat or round surfaces – our machines match all your requirements.

ASK FOR

A FREE

QUOTE

SOLVENT SYSTEMS

SWISS MADE

RECYCLING

For more information visit:

T +41 44 926 44 88 sales@muller.ch www.muller.ch

www.solutex.co.uk info@solutex.co.uk | 01691 622 225

HMA 2A

FDB

High efficiency

Choice of operating fuels

Customised design to suit each install

Ideal for variable plant conditions

Reduced NO₂/CO Emissions

Proven in a wide range of applications

Air replacement or “Make-Up”

Choice of burner heat inputs up to 1150 kW

Larger heat input available on request APL technology -modulating gas and air

Up to 30:1 turndown Up to 205 kW per foot

FDGA APL technology - modulating gas and air Ideal for variable plant conditions Heat input range up to 1,550 kW Choice of operating fuels

BESPOKE DESIGN

Our gas burner systems offer users reliable, high efficiency, process heating solutions. From design, manufacturing and supply to installation, commissioning and ongoing support, we fulfill process liquid, oven and air heating needs for both new-build and conversion projects.

FULL RANGE OF INTERNATIONAL ACCREDITATIONS

FDC Heat input range up to 1,550 kW Choice of operating fuels Packaged burner design Up to 40:1 turndown

BURNERCARE SERVICE

Lanemark Combustion Engineering Limited Lanemark House, Whitacre Road, Nuneaton Warwickshire CV11 6BW United Kingdom

info@lanemark.com +44 (0) 24 7635 2000

PRE-TREATMENT, SURFACE PREPARATION, DEGREASING & CLEANING

HELP PREVENT WORKPLACE POLLUTION AND CUT ENERGY COSTS Protect the environment and your workforce Open chemical and heated process tanks are a major source of workplace emissions. Simply covering them can reduce evaporation by more than 91%, cutting toxic fumes that would otherwise escape into the atmosphere.

This simple step not only benefits the environment but also improves air quality for employees and nearby residents. By reducing corrosive vapours, you can extend building life and prevent costly damage to plant infrastructure. Tank covers also lower the risk of splashes and spills, helping to keep your workplace safer.

Save money with a simple solution Few people realise how much energy is lost through the surface of open tanks. Installing Euro-Matic’s Croffles – cross-floating hollow balls – can deliver energy savings of up to 75%. Used in factories and production plants worldwide, Croffles form a floating layer that conserves heat, reduces evaporation, and prevents odours. They are an easy, low-maintenance alternative to fixed lids or complex mechanical systems. Unlike rigid covers, Croffles move freely around pipework or equipment and automatically return to position when the tank is in use, providing continuous protection against heat loss and chemical vapour.

Proven results across industries Euro-Matic’s floating ball covers have been used for decades in surface treatment, metal finishing, chemical processing, and water treatment. Businesses adopting this technology report immediate savings on heating costs, better working conditions, and a measurable reduction in emissions.

Order online or speak to our team To find out how much your business could save, visit www.euro-matic.co.uk or call 03303 110 003. Our technical team will help you choose the correct material, ball size, and quantity for your tanks.

Try our Ball Calculator For quick estimates, the free Ball Calculator on our website lets you enter tank dimensions and instantly calculate how many balls you’ll need: www.euro-matic.co.uk/ball-calculator

PRE-TREATMENT, SURFACE PREPARATION, DEGREASING & CLEANING

ORDER BEFORE DECEMBER 31ST 2025 TO SECURE YOUR REPLACEMENTS FOR 3M™ NOVEC™ ENGINEERED FLUIDS In March 2025, 3M™ officially closed final order dates and confirmed the discontinuation of its Novec™ Engineered Fluids, with supplies ceasing by 31 December 2025. As this deadline looms, companies in electronics, aerospace, medical devices, precision engineering, and related sectors must act swiftly to prevent supply chain disruptions and rising costs.

Why You Must Act Now Imminent Shortages & Rising Costs: Many 3M™ Novec™ grades are already becoming unavailable, with others facing long lead times and inflated prices as stocks dwindle. Supply Chain Shortage: Final Orders for most 3M™ Novec™ grades were on 31st March 2025 and global stocks are diminishing fast. Operational Risks: Delays in cleaning and degreasing processes could severely impact manufacturing timelines.

Switch to ProSolv® Direct Replacements EnviroTech Europe has introduced a range of direct replacements for 3M™ Novec™ Engineered Fluids - formulated as chemically exact, drop-in alternatives for all Novec grades.

These solvents are designed to: Match performance (cleaning power, non-flammability, GWP & ODP levels).

Future-Proof Your Process with PFAS-Free Solvents EnviroTech Europe also offers PFAS Free options such as ProSolv® 5408e. This next-generation solvent aligns with emerging regulations and evolving environmental goals ensuring sustainability without sacrificing performance. With zero ODP (Ozone Depletion Potential) and near zero GWP (Global Warming Potential).

ProSolv® 5408e Testing Flash Point ASTM D3828 and ASTM D93. Flammable limits ASTM E918. Stock Loss ARP1755B. IGA Intergranular attack.

Require no changes to existing vapour degreasing equipment.

Stress corrosion of titanium alloys ASTM F945-12.

Provide long-term availability and peace of mind through the transition.

Hydrogen Embrittlement ASTM F519-17a.

FOR ALL YOUR VIBRATORY FINISHING EQUIPMENT AND MATERIALS New and used vibratory finishing machines and systems from 2 litres to 4000 litres Finishing media; Ceramic, Plastic, Wood, Steel and Maizorb Liquid / powdered / paste compounds Abrasive finishing wheels Vibratory separators / sieving machines and re-meshing service Repairs and relines Effluent water treatment systems Subcontracted finishing and industrial sieving services Redundant machines purchased Consultancy

SHARMIC FOR FAST, FRIENDLY SERVICE Experienced Engineers After sales technical support Nationwide deliveries

Sharmic Engineering Ltd Tel: +44 (0)1299 822135 / 878123/4/5 Email: info@sharmic.co.uk www.sharmic.co.uk

PRE-TREATMENT, SURFACE PREPARATION, DEGREASING & CLEANING

Expert Support to Keep You Running EnviroTech Europe backs the ProSolv® Direct Replacements line with a range of services: Free on-site assessments, cleaning trials, sample materials and technical consultations. Ongoing regulatory support through global distributors. Long-term supply stability, backed by UK-based manufacturing and logistics.

Your Next Steps: Secure Supply, Minimise Risk Review your current Novec™ inventory. Contact EnviroTech Europe for an on-site assessment or to claim your free product trial. Evaluate ProSolv® matches - including standard and PFAS-Free blends.

Novec™ alternatives, backed by full technical support. Secure your supply chain and preserve the integrity of your precision-cleaning processes by transitioning to the ProSolv® Direct Replacements today.

Plan trials and qualifying tests to identify ideal replacements.

FURTHER INFORMATION

Switch to the appropriate ProSolv® alternative and enjoy a seamless change from 3M.

Please visit our website for more information about replacing 3M™ Novec™ solvents.

The Time To Act Is Now EnviroTech Europe provide performance-equivalent 3M™

Visit www.envirotech-europe.com/3m-novec-replacements for more information. For advice please telephone us on +44 (0) 20 8281 6370 or use our website contact form.

Lets work together Thermaset offers an extensive range of powder coating products and solutions. We provide a fast, accurate and bespoke colour matching service - we can colour match almost anything; Challenge us to find you a solution!

RAL 5012 RAL 2008

RAL 3016 RAL 1032

01827 55777

www.thermaset.co.uk

2040 Trade Mag Advert_TradeAd [V6 REPRO].indd 1

enquiries@thermaset.co.uk

15/05/2024 17:34

PRE-TREATMENT, SURFACE PREPARATION, DEGREASING & CLEANING

STABILITY, GROWTH AND BIG MOVES AHEAD: FRASER TECHNOLOGIES REFLECTS ON 2025 AND WHAT’S NEXT As Fraser Technologies reflects on 2025, the year is best characterised as one of consolidation, capability-building, and strategic progression. With strengthened in-house expertise, an expanded approach to partnerships, and continued evolution across its equipment and chemistry portfolio, the business has reinforced the foundations required for its next phase of growth. To explore these developments and the direction ahead, Jack Smith, Commercial Manager at Fraser Technologies, shares insight into the company’s priorities, achievements, and future opportunities. With over 55 years in the precision cleaning industry, Fraser Technologies continues to build on a stable legacy while evolving to meet changing market demands. At its core remains a customerfirst, engineering-led philosophy focused on delivering technically optimised solutions. This approach ensures the company remains agile, responsive, and aligned with real-world industrial requirements.

Looking ahead to 2026, Fraser Technologies is preparing for several notable industry shifts. The exit of 3M from the market has prompted increased support for customers transitioning to alternative solutions without compromising performance or compliance. At the same time, rising demand for data centre cooling and heat transfer fluids, driven largely by advancements in AI, has opened new growth avenues. These developments align closely with Fraser’s expertise in high-performance fluids, carrier fluids, rinse agents and equipment solutions. Innovation remains a key driver. The Advanced Vapour Degreasing (AVD) multi- solvent cleaning equipment, launched in 2024 and further developed throughout 2025, has delivered strong results across R&D and application trials. New technologies have been applied to a wider range of components, materials, and solvents, enabling Frasers to explore applications not previously considered viable. This reflects a balanced investment strategy that responds to customer demand while proactively identifying emerging technologies. Throughout 2025, Fraser Technologies continued to strengthen its multi-OEM approach, expanding relationships with a wider range of equipment partners. This growth enhances the company’s ability to specify the most appropriate technologies for each application, delivering truly bespoke, engineered solutions while reinforcing Fraser’s position as an independent expert partner. Customer-centricity has also driven service expansion. The appointment of a Business Retention Manager has reinforced Fraser’s “cradle-to-grave” support model, with services now extending beyond equipment supply to include process audits, waste removal,

maintenance packages, chemical monitoring, and consumables stockholding. This holistic approach allows customers to rely on Fraser Technologies for both technology and long-term operational support. Organisational growth underpins this progress. Strategic hires across business retention, supply chain, and finance have strengthened internal capabilities and operational resilience, positioning the company for sustainable expansion. While precision cleaning remains the baseline, Fraser Technologies’ portfolio extends into areas such as AI-related cooling, PFAS-related challenges, and low-emission applications. Customers increasingly seek guidance on complex, emerging issues, and Fraser continues to provide clarity, safe options, and future-proofed solutions. Reflecting on 2025, the focus has been on stabilising the foundations, strengthening teams, partnerships, and operational robustness. As Fraser Technologies moves into 2026, its ambitions are growing, but its principles remain unchanged: delivering engineering-led, customer-focused solutions that perform in the real world. Visit: www.frasertech.co.uk

Surface Finishing is our DNA

Mass Finishing

Electropolishing

Shot Blasting

AM Solutions

PRODUCTS & PROCESSES

POWERING UP BUSINESS GROWTH Reducing waste and improving efficiency are essential for protecting your bottom line. But when it comes to boosting profitability, there’s only so much you can achieve by cost cutting alone. For real growth, you need to be able to deliver more and better products to a broadening customer base.

Eliminating the challenges associated with legacy rectifiers Older rectifiers weren’t built with efficiency in mind. At best, many only operate at only 70-80%, even in ideal conditions. Thyristor rectifiers, for example, were designed for a maximum temperature of 35°C, and running at full capacity for long periods risks them overheating. Many plating shops sought to solve this by buying larger systems than they needed, creating a different problem: excessive energy consumption. Yet this can be easily avoided by choosing the right rectifier technology, which makes it possible to reduce energy consumption – even at a higher amperage. Energy efficiency is not the only issue with legacy rectifiers – the current itself

needs to be stable. Even with filters installed, high-ripple current can still negatively affect product quality by inducing fluctuating magnetic fields, leading to uneven and inconsistent deposition.

Industry benchmarks suggest that you can achieve a 10-15% quality improvement for every 3% reduction you make in current ripple. Inaccurate current delivery, often seen in older rectifiers, can also cause plating results to drift, extend the process time, and increase chemical consumption. When the ripple is minimized and current accuracy is high, deposition becomes stable, efficient, and predictable – which means less scrap and reworking. Control your current to unlock revenue potential Precise control over the current gives you precise control over the plating process. This accuracy gives you faster cycle times and higher throughput, as well as enabling you to plate more complex products. This expanded capability potentially opens up possibilities for reaching new customers and new markets, as well as making your business more competitive. For example, one of our hard chrome plating customers managed to halve their deposition time, from 32 hours to only 16. To say their plant

manager was pleased is an understatement:

“We have gone from manual control, poor efficiency and fluctuating quality to automated control, and excellent efficiency. We saved on chemicals and post-chrome processing for more competitive pricing structures.”

Get the low-down on cutting costs and growing revenue This year, KraftPowercon marks 90 years in the power electronics business. We are ready to help you growing revenues and optimizing your costs. If you’d like to hear more about the how’s, watch our latest webinar which shows how the right power supply strategy does much more than cut costs, and how you can enhance quality, productivity, and competitiveness to strengthen your position in the market.

How much excess energy are your rectifiers using? If you don’t know how much of your energy bill is down to your rectifiers, it’s worth finding out how much of a drain they are on your resources.

PRODUCTS & PROCESSES

DATAPLATE: EMPOWERING SURFACE ENGINEERING THROUGH INTELLIGENCE AND INNOVATION In today’s precision-driven world of surface engineering, efficiency, traceability and rapid turnaround are more than expectations—they’re essentials. Dataplate has been quietly transforming the way finishing companies manage their operations. Purpose-built for plating, anodising, coating and metal finishing businesses, Dataplate brings together order processing, production control and quality management into one intelligent digital platform.

The system’s nine integrated modules cover every step from quotation to invoice—handling orders, tracking, dispatch, quality, chemical control, purchasing and invoicing with seamless efficiency. It’s a comprehensive approach that helps businesses reduce paperwork, improve accuracy and maintain compliance with demanding standards such as AS9100, ISO9001 and Nadcap. Recent developments have taken Dataplate to a new level with the introduction of AI-driven analysis. Using an advanced AI API, the platform can now review finishing processes, interpret technical specifications and even analyse nonconformity data to identify trends and root causes. This capability not only strengthens corrective actions but also supports continual improvement—key to maintaining quality in aerospace and

defence surface treatment supply chain. However, Dataplate’s innovation extends far beyond its core software. A standout feature of the Dataplate ecosystem is the growing collection of Dataplate Web Apps—a suite of free, browser-based tools available directly from www. dataplate.co.uk. These interactive applications bring practical, technical knowledge to engineers and quality professionals, helping them make informed decisions on the shop floor and in the lab. The Surface Engineer app provides access to an extensive library of surface finishing information, while the Surface Area Calculator and Electroplate tools simplify everyday calculations for plating current, chemistry and processing time. There are also dedicated aids for hull cell diagnostics, tank heater sizing and

PRODUCTS & PROCESSES

chemical analysis, all designed to help users optimise their finishing lines. For those focused on quality, the Web Apps include comprehensive resources for Root Cause Corrective Action and 8D problem-solving, structured to align with standard frameworks. Additional tools cover subjects such as paint adhesion, rinsing effectiveness, cleaning verification and special process validation—making them invaluable reference points for both experienced professionals and trainees alike. What makes the Dataplate Web Apps

especially notable is that they’re completely free to use. In an industry where technical resources are often locked behind subscriptions, Dataplate has chosen to share its knowledge openly supporting best practice, consistency and understanding across the surface engineering community. It’s a refreshing approach that reflects the company’s commitment to accessibility, collaboration and continuous improvement. Dataplate continues to evolve through customer feedback and industry experience. Every update strengthens its

position as a modern, intelligent and adaptable system built for the realities of today’s finishing industry. Whether through its powerful management platform or its growing library of free technical Web Apps, Dataplate remains at the forefront of digital transformation in surface engineering—connecting data, people and process into one cohesive vision for quality and performance. Discover more at www.dataplate.co.uk Konrad Burgoyne MIMF

MATERIAL & EQUIPMENT SUPPLIERS ABRASIVE BLASTING EQUIPMENT

To advertise in these pages under an existing heading or one of your own choice please call Nigel on 01442 826826 or email nigelbean1@aol.com ABRASIVES

Steel Shot (High & Low Carbon) Steel Grit Stainless Steel Shot and Stainless Steel Grit (Cr & Cr/Ni) Chilled Iron Grit Glass Bead Ceramic Bead Fused Alumina Cut Wire www.ampereabrasives.com sales.uk@ampereabrasives.com Tel : 0121 244 1809 17 School road, Hall Green Birmingham B28 8JG

High Carbon Steel shot and Grit. Low Carbon Steel Shot and metal Bead Stainless Steel Cr and Cr/Ni. No 5, Queensway Link Industrial Estate Stafford Park 17, Telford, Shropshire TF3 3DN Tel: 01952 299777 Fax: 01952 299008 E-mail: sales@pometon.co.uk

BOILERS & STEAM GENERATORS

ACID PROOF EQUIPMENT

Modern Coil Type Steam Generators & Fire Tube Boilers • • • • • •

100Kg/h – 25,000Kg/h High efficiency – up to 96% Low overall emissions Improved safety Simplicity of control Quiet, clean & cool in operation

Tel: 020 8953 7111

info@babcock-wanson.com www.babcock-wanson.com COMPLETE FINISHING PLANT

• PLANT CONTROL SYSTEMS • DATA MANAGEMENT SYSTEMS • BARRELS - PROGALVANO ROTOR • BARREL AUTO LOADING SYSTEMS • PROGALVANO FILTERS • SEMI/AUTOMATIC FILTER SYSTEMS • CENTRIFUGAL DRYERS (Large Range) • AUTOMATIC DRYING SYSTEMS • ROTARY PAINTING/LAQUERING • TOP COATING/SEALING SYSTEMS • VIBRATORY POLISHING EQUIPMENT • LUBRICATION EQUIPMENT • RECTIFIERS Conventional & Pulse • A/HOUR METERS & DOSING PUMPS

ANODES & CHEMICALS

ELECTROPLATING

ANODES & CHEMICALS

www.ampere.com sales.uk@ampere.com Tel : 0121 244 1809

17 School Road, Hall Green, Birmingham B28 8JG

MATERIAL & EQUIPMENT SUPPLIERS COATING SERVICES

Curtiss-Wright Surface Technologies, Everlube products & Coating Services Protection & life extension of your critical components throughout any crisis!

COATING SERVICES:

l Primers for rubber and plastics for sound absorbing and dampening materials

l Thermal Spray & HVOF Coatings l Dry film lubricants - MoS2, PTFE, Graphite, WS2 Discover the Future of Surface Finishing at Surface World 2027! Explore the latest in surface treatment, ﬁnishing, and coatings at the UK’s leading event. Connect with top suppliers, discover cutting-edge technologies, and stay ahead in the industry. Don’t miss out—secure your place today!

l Coatings for corrosion, chemical & environmental protection

supported by

l Rare earth magnet coatings l Coatings for EMI/RFI shielding provide highly conductive coatings and platings to control electromagnetic interference

l Titanium anodising l Zinc rich coatings for corrosion protection

EFFLUENT TREATMENT

l High temperature resistant coatings

l Ultra thin conformal parylene coating to reduce friction and protect against contamination

l Impingment coating processes for ultra thin solid film lubricants l Nonstick/release coatings for low coefficients of friction

l Pre-treatments including Ti Anodising, Phosphate Conversion Coating and Chilled Iron Blasting, Aluminum Oxide Blasting and Vapour Degreasing

Coating Services and Everlube Products ®

+44 (0)1386 425758 | eurosales@cwst.com | www.emcoatingsuk.co.uk www.neutralac.co.uk

TENNANTS

TENNANTS DISTRIBUTION LIMITED

CLEANING, DEGREASING & PRETREATMENT

EFFLUENT TREATMENT PLANT

Equipment +Chemistry + Support =

Total Cleaning Solutions

✓ Over 50 years expertise ✓ New generation chemistries & equipment ✓ Superior performance & results ✓ FREE audit & trial facilities ✓ Extremely eco-friendly, safe and reliable

Final Cleaning • Spray Wash In-process Cleaning Aqueous Ultrasonics Precision Cleaning • FPI Lines Degreasing • Anodising Chemical Cleaning for MRO Chemical Etching/Milling

01506 443058 www.frasertech.co.uk

turbex.co.uk

E sales@turbex.co.uk T 01420 544 909 F 01420 542 264

COMPUTER SYSTEMS

FILTERS

Do you know what your production line is doing? ORPHEUS DOES ELECTROPLATING EQUIPMENT

EQUIPMENT FOR: ANODIZING CLEANING ELECTROPLATING AND WASTE WATER TREATMENT

ORPHEUS... Proven Production control software Barcode technology provides TOTAL ORDER TRACKING and TRACEABILITY Interested? Why not give us a call for a demonstration. Mark dimmock Acton Gate Systems Ltd, Essington, Staffordshire

01902 249299

actongate

• EXTENSIVE RANGE OF FILTER SYSTEMS • AUTOMATIC FILTER SYSTEMS • SEMI AUTOMATIC FILTER SYSTEMS • BAG FILTERS • CARTRIDGE FILTERS • DISC FILTERS • OIL SEPARATION • FILTER PRESSES • CARBON UNITS • PUMPS • PLANT CONTROL SYSTEMS • DATA MANAGEMENT SYSTEMS

www.actongate.co.uk enquiries@actongate.co.uk

PLEASE CONTACT LOCALLY:

TEL: 01420 544909 EMAIL: SALES@TURBEX.CO.UK

To advertise in these pages under an existing heading or one of your own choice please call Nigel on 01442 826826 or email nigelbean1@aol.com

MATERIAL & EQUIPMENT SUPPLIERS GENERAL

HEATERS

LACQUERS

POWDER

To advertise in these pages under an existing heading or one of your own choice please call Nigel on 01442 826826 or email nigelbean1@aol.com HOOKS & JIGS

MATERIAL & EQUIPMENT SUPPLIERS MASKING

PRECISION CLEANING & OXYGEN LEVEL CLEANING

PRETREAMENT CHEMICALS

Precision Cleaning & Oxygen Level Cleaning

Aluminium Anodizing

PUMP & FILTRATION SPECIALISTS

Chemetall’s Anodizing Technology.

PFAS Free Solutions LOX & GOX Approved Aqueous & Solvent Solutions Free Cleaning Trials Solvent & Aqueous Ultrasonic Equipment CM-WP-0377EN-07.2022

OVERHEAD CONVEYORS

PAINT STRIPPING

01260 228 364 www.nuvochem.co.uk info@nuvochem.co.uk

www.chemetall.com

RECTIFIER EQUIPMENT

SPRAY GUN WASHERS

SOLUTEX Modular Reliable Since 1935

Contact one of our UK partners

RDM Industrial Services Ltd Parkfield Industrial Estate Kemp Street Middleton Manchester M24 4AA Tel: 0161 643 9333 Fax: 0161 655 3467 www.rdm.u-net.com. Contact: Robert Horwich or Geoff Ball Spraybooths, rooms, ovens, conveyors, pretreatment, powder plant and air replacement units.

• ADVANCED MODULAR RANGE • SWITCH MODE UNITS • SCR RECTIFIERS • PULSE RECTIFIERS • RAMP CONTROLLERS • PROCESS PARAMETER PRINTING • SPECIAL COMPUTERISED RECTIFIERS • OPERATOR GUIDANCE SYSTEMS FOR ANODISING & PLATING • A/HOUR METERS & DOSING PUMPS • METERS • SHUNTS • PLANT CONTROL SYSTEMS • DATA MANAGEMENT SYSTEMS

PARTS & PAINT SPRAY GUN WASHERS

S l t & Water Solvent W t Washers W h Manual | Automatic

www.solutex.co.uk e: info@solutex.co.uk info@solutex co uk t: 01691 622 225

MATERIAL & EQUIPMENT SUPPLIERS POWDER COATING EQUIPMENT

To advertise in these pages under an existing heading or one of your own choice

gemapowdercoating.com

please call Nigel on 01442 826826 or email nigelbean1@aol.com

Excellent surfaces WAGNER offers a wide range of systems and products for perfect coating solutions in liquid and powder.

PUMPS

Applying

POWDER COATING EQUIPMENT

“Smart Solutions for Powder Coating’’

Your global partner for high quality powder coating

Feeding

Mixing

Serkan Inci Mail: serkan.inci@electron.com.tr Phone: +90 531 930 37 03

Controlling

Gema Europe SRL UK Branch

Booths & Systems

Tel: 0044 1202 763942 uk.sales@gema.eu.com

Wagner Spraytech (UK) Ltd.

Tel. 01327 368410

supported by

enquiries@wagner-group.com www.wagner-group.com

MATERIAL & EQUIPMENT SUPPLIERS SOLVENT RECYCLING

SPRAY WASH

SPRAY BOOTHS

Equipment +Chemistry + Support =

Total Cleaning Solutions

Final Cleaning • Spray Wash In-process Cleaning Aqueous Ultrasonics Precision Cleaning • FPI Lines Degreasing • Anodising Chemical Cleaning for MRO Chemical Etching/Milling E sales@turbex.co.uk T 01420 544 909 F 01420 542 264

turbex.co.uk VIBRATORY FINISHING EQUIPMENT & MATERIALS

FOR ALL YOUR VIBRATORY FINISHING EQUIPMENT AND MATERIALS

SHARMIC FOR FAST, FRIENDLY SERVICE

Experienced Engineers After sales technical support Nationwide deliveries

Sharmic Engineering Ltd Telephone: +44 (0)1299 822135 or +44 (0) 1299 878123/4/5 Email: info@sharmic.co.uk www.sharmic.co.uk To advertise in these pages under an existing heading or one of your own choice please call Nigel on 01442 826826 or email nigelbean1@aol.com

✓ Over 50 years expertise ✓ New generation chemistries & equipment ✓ Superior performance & results ✓ FREE audit & trial facilities ✓ Extremely eco-friendly, safe and reliable

01506 443058 www.frasertech.co.uk

THERMAL INSULATION

THERMAL FLUID

Thermal Insulation Spheres Thermal Fluid Heating Technology now for the future

Frogspawn™ by Manufacturing in the UK since 1957

braude.co.uk ULTRASONIC

• • • • • • • • •

Up to 50% energy savings Compact size Easy & safe to use Works up to 350°C Low exhaust emissions High efficiency Requires no specialist knowledge Corrosion free operation No chemical treatment

Tel: 020 8953 7111

info@babcock-wanson.com www.babcock-wanson.com

SPECIALIST SERVICES

VIBRATORY DEBURRING, POLISHING & SURFACE FINISHING

turbex.co.uk

Pull-Off Adhesion Testers Measure the adhesion of coatings to metal, wood, concrete and more Automatic Features n n n

WiFi

Impact and scratch resistant color Touch Screen display with keypad Wirelessly connect the PosiTest AT-A to your smart device using our free app Record the results as pass/fail and the nature of fracture — cohesive, adhesive and glue failures

AT-A Automatic Model

Also available AT-M Manual Model

NO PRICE INCREASES FOR 2025 DFT Instruments UK LTD

16A Long Drive, Meadway, Berkhamsted, Herts HP4 2PN t: 01442 879494 f: 01442 879595 www.dftinstruments.co.uk e: sales@dftinstruments.co.uk Proud supplier of DeFelsko Inspection Instruments

PUT QUALITY ON REPEAT Let‘s talk about powder coating. A technology that is proven since decades and actually, it‘s just getting started with FLOWSENSE. FLOWSENSE? It‘s a software masterpiece and a bunch of small sensors that do big things: Consistent powder output from the first to the last workpiece. Reliability, measured in real time. Put quality on repeat!

go.wagner-group.com/flowsense

Contact Wagner Spraytech (UK) Ltd Telephone: 01327 368410 enquiries@wagner-group.com