DOWNLOAD PDF ZF Transmission 16 S 251 RVI Parts Manual 1316 057 023

SPARE PARTS CATALOGUE CD-ROM 'ELCAT' 1/2004 10.07.2008

16 S 251 ZF parts list no.: 1316 057 023 customer: RVI

ZF FRIEDRICHSHAFEN AG

ZF-ELCAT technical information sheet parts list: 1316 057 023

item A10 A14 A16 F06 F10

F26 F34 F38

F40

F46 F50 F52 F60 F64 F66 F68 F74 F80 F94 F96 F98 G00 G02 G06 G08 G16 G30 G32

G36 G38 G50 G56 G60

16 S 251 / SG*LL*ANGEFL*DW-WL H-H / RVI

text CUSTOMER:RVI COUNTRY:F CODE: CUST.SPEC.NO: TYPE NO: 5010452382 INSTAL.POSITION:HOR. LH *FLANGE MOUNTED* RATIO: 13,80- 0,84 *SG G13,80* 9,49* 6,53* 4,57* 3,02* 2,08* G 1,43* 1,00* R12,92 S11,54* 7,93* 5,46* 3,82* 2,53* 1,74* S 1,20* 0,84* R10,80 RATIO SERIES-BASIS:DG PLANET GEAR SET:I= 4,565* 5 GEAR HELICAL GEAR CONTROL:REMOTE CONTROL*HORIZONTAL LH *H-H GP:PLASTIC FORMED PIPING SEPARAT.CLUTCH: SYNCHRONIZED 1-4 GEAR BK-SYNCHR. INPUT SHAFT : L=109,0*SAE 10C 2 INCH JOURNAL:D=25 F7*SHAFT:D=50,30*BUSH:WITHOUT SHAFT:L=395,50 *SPLINE:L=120,000* BEARING CONSTANT I:GL *D= 99,916H5 SPIGOT BEARING:TAPER ROLLER REL.BRG.CARRIER:L=- 24,0 D= 60,000 F8 OUTPUT :STANDARD BEARINGS OUTP.FLANGE RA:OD=180 *NH= 4 *D=15,0 L=227,5 MOUNTING FACE HOUSING II:WITHOUT CONN.OF GEARSHIFT: CONTROL SHAFT DIMENSION:A=288,0* MEAS.POINT: SHIFTLEVER-LOCATION * SHIFT LEVER:R1=100*CRANKED TO OUTSIDE CONTR.CONNECTION:POS. C * G.SHIFT LEVER ANGLE:EP= 15TO 20DEG SET OF SPRINGS:LAYOUT Q1 * PAWL STOP: SPRING FORCE RG=120N RESISTANCE DETENT:SPRING HF= 160N DETENT LEVER LAYOUT:VERSION= SPRING*WF- 50N GEAR DETENT:SPRING FORCE NG+GG = 168N DETENT NG: SPRING FORCE= 200N SELECTION PATTERN:WI SWITCH: RG*CLOSING *G.SHIFT SHAFT PROTECTING CAP:WITH *BAYONET SWITCH: NG*OPENING * PROTECTING CAP:WITH *BAYONET SWITCH: GP*OPENING * PROTECTING CAP:WITH *BAYONET SWITCH: HG *OPENING * PROTECTING CAP:WITH *BAYONET AUXILIARY UNITS: SWITCH: GV*OPENING * PROTECTING CAP:WITH *BAYONET AUXILIARY UNITS/ACCESSORIES

CD 1/2004 10.07.2008 sheet 2

ZF-ELCAT technical information sheet parts list: 1316 057 023

item G64 G66 G76

H50 H68 H70

M00 M02 M16 M18 M28 M50 M58 M82 M90 M92 M94 M96 M98 Q50 Q52 S02 S04 S06 S08 S10 S14 S18

16 S 251 / SG*LL*ANGEFL*DW-WL H-H / RVI

text HEAT EXCHANGER:FRONT LEFT PREP* G.BOX VENTING:PIPE *L= 2,20M POS:FRONT CLUTCH HOUSING:SAE 1 * INTEGR RELEASE: WITH CYL: * *L= HOLDING FIXTURE D= *SUSPENSION: SENSOR: * ASSEMBLY: 6 ELECTRONIC: PULSE TRANSMITTER TACHO:IMP/U 6,00 TRANSMIT:WITHOUT*PROTECT.CAP:WITHOUT PULSE TRANSMITTER TACHO:IMP/U 6,00 * TRANSMITTER:WITHOUT*PROTECTING CAP:WITHOUT POS: 1*INSTALL.DRAWING DRAWING: INSTALLATION: 1316 600 066 SECTION: 1316 057 002 SECTION: 1316 172 003(0) SECTION: 1315 192 100 ASSEMBLY INSTRUCTIONS: ASSEMBLY:OIL FILL+OVERFLOW *HOUSING LEFT+RIGHT ASSEMBLY:SHUT-OFF VALVE *F *THROTTLE:D=1,55 OIL CAPACITY: AP. 13,50L OIL GRADE ACC.TO ZF:TE-ML02 MASS : APPRX. 330,0 KG PAINT :DEEP-BLACK *RAL9005 ZFN915W PRESERVATION : KA1+2 /KI2/ *ZFN 916 QUALITY INSTRUCTION: TESTING:GAERBOX KPL/INTARDER 1Q49 154 847 VEHICLE DATA 1: MODEL:TRUCK *KERAX 385.34 6X 6 MAX. G.V.M. 34T*MAX. G.C.M. 100T R DYN: 522*V MAX: APPRX. 80KM/H RA: I= 5,79* RVI /MIDR062356A*KW280/2000*N.M1730/1200 CLUTCH: VALEO *430DTE

CD 1/2004 10.07.2008 sheet 3

CD 1/2004 10.07.2008 sheet 4

ZF-ELCAT summary of figures parts list: 1316 057 023

figure 068.01.03 068.01.52 068.02.02 068.02.55 068.02.KB 068.03.01 068.03.81 068.04.14 068.04.KB 068.06.01 068.06.KB 068.06.KB 068.07.05 068.07.KB 068.07.KB 068.07.KB 068.08.06 068.08.KB 068.08.KB 068.08.KB 068.12.01 068.40.02 068.40.KB 068.43.04 068.43.21 068.43.KB 068.43.KB 068.43.KB 068.44.08 068.44.41 068.45.05 068.45.KB 068.46.03 068.46.KB 068.57.04 068.93.05

16 S 251 / SG*LL*ANGEFL*DW-WL H-H / RVI

part no.

1316 101 103 1316 101 950 1316 102 033 1315 102 436 1315 102 811 1316 103 010 1316 103 803 1316 104 041 1315 104 804 1316 106 008 1315 106 419 1315 106 800 1316 107 035 1315 107 845 1316 107 434 1316 107 005 1316 170 031 1316 170 001 1316 170 808 1316 170 442 1316 149 007 1316 112 007 1315 112 422 1315 131 051 1315 131 047 1315 131 401 1315 131 400 1315 131 809 1316 132 011 1316 132 400 1316 133 009 1315 133 403 1316 134 018 1315 134 412 1316 145 003 1315 168 016

description GEARBOX HOUSING GEARBOX HOUSING INPUT SHAFT CONN.PLATE INPUT SHAFT LAYSHAFT LAYSHAFT MAIN SHAFT MAIN SHAFT GEARSHIFT SYST. CONN.PARTS GEARSHIFT SYST. G.SHIFT HOUSING G.SHIFT HOUSING G.SHIFT SHAFT CONN.PARTS COVER SHIFT TURRET COVER CONN.PARTS SET OF SPRINGS GV-SHIFT SYSTEM CONN.PARTS GP HOUSING COVER CONN.PARTS CLOSING COMPON. GP HOUSING PLANETARY DRIVE PLANETARY DRIVE SYNCHRONIZER SYNCHRONIZER GP SHIFT SYSTEM CONN.PARTS RANGE SELECTION CL.RELEASE DEV.

technical information DG/SG-KK*W I *FL.OHNE DG/SG-KK*16S251*ENTL*ROHR SG-KK*16S221/251 *L109 *GL100*ZAPF.25 L-24*D60F8 *AUSR-WELLE *GETR*2-SK*A-PKT H A-PLATTE GETR*GEH.6KT-SCHR SG-KK*16S251 *P900LAGER PUMPE GETR*GEH.1 6KT-SCHR 16S251*SG-KK+DG*NEUES K.K *GP-SV VERST*1+ GP GV+SV*EINSTELLUNG GV *RING WL*W I* W I*RG-VERSCHL*1G-VERSCHL. *ADAP.HG-OEFF GLEITSTEINE 1-4GANG *SCHALTSCHIENE VERST WL*W I*RAENDEL WL*H-H*SCHUTZKAPPE *R=100*A33*FYO*O.SCH W I*H-H*HASV 2-ST*D=1,55 *RASTE 200N*NG-BU RG-RASTE SEPARAT*120N WL*H-H *VM WL WL*AUSL+GEH*H-H*HF160N WL*NG-OEFF*RG-SCHL*168N *BAJONETT WL/WR*Q1 *WF 50 235N*GV-LAG.GEH.1 SG*GV-OEFF*BAJONETT 16S251*SOLO*ET *OHNE GP-LUFTKANAL ABTR*L=52*GDAL *ECO II/III E-TACHO-VORB*MECH.TACHO NA-OEFFNUNG 16S251 4,565*16S251HD *GP-SV 180*LZ= 4*D=15,0*L=211,5 MOLYB*FL-PROFIL 90*E/Z6-V *GP-SV*16S251 MOLYBDAEN*FL-PROFIL 80 *SV-GP PROFIL 90 16S251*ZYL*LUFTKANAL *GP-ANZEIGENUT 145N*GP-OEFF*BAJONETT *GV-LAG 16S251*VORGEFORMTE ROHRE AUSR-WELLE*SW=134*2-SK *MAN

parts list: figure:

1316 057 023 068.01.03

CD 1/2004 10.07.2008 sheet 5

16 S 251 / SG*LL*ANGEFL*DW-WL H-H / RVI GEARBOX HOUSING * depending on parts list no.

parts list: figure:

1316 057 023 068.01.52

CD 1/2004 10.07.2008 sheet 6

16 S 251 / SG*LL*ANGEFL*DW-WL H-H / RVI GEARBOX HOUSING * depending on parts list no.

CD 1/2004 10.07.2008 sheet 7

ZF-ELCAT parts list parts list: figure:

1316 057 023 068.01.03 068.01.52

16 S 251 / SG*LL*ANGEFL*DW-WL H-H / RVI GEARBOX HOUSING GEARBOX HOUSING

item part no.

OCF description 010 1316 201 142 1 CLUTCH HOUSING /110 1316 301 064 H 1 CLUTCH HOUSING /120 1315 201 097 1 PIPE 020 1315 301 233 RH 1 GASKET 030 1316 201 110 H 1 HOUSING 050 1 SCREW PLUG 0736 305 070 H 1 SCREW PLUG 0730 008 637 R 1 SEALING RING 090 1 SCREW PLUG 0636 302 045 H 1 SCREW PLUG 0730 009 515 R 1 SEALING RING 100 1 SCREW PLUG 0636 302 045 H 1 SCREW PLUG 0730 009 515 R 1 SEALING RING 140 0731 201 563 4 CYLINDRICAL PIN 160 14 HEXAGON SCREW 0736 010 180 14 HEXAGON SCREW 170 1 HEXAGON SCREW 0736 010 180 1 HEXAGON SCREW 180 6 HEXAGON SCREW 0736 010 182 6 HEXAGON SCREW 190 1 HEXAGON SCREW 0736 010 182 1 HEXAGON SCREW 200 1 SCREW PLUG 0636 304 049 1 SCREW PLUG 0730 008 637 R 1 SEALING RING 230 1 SCREW PLUG 0636 304 049 1 SCREW PLUG 0730 008 637 R 1 SEALING RING 280 1 SCREW PLUG 0636 304 049 1 SCREW PLUG 0730 008 637 R 1 SEALING RING 300 0501 318 802 H 1 SCREEN INSERT 310 1316 201 056 1 SPRAY TUBE 340 0634 313 198 RH 1 O-RING 350 1316 305 001 1 REV.IDLER GEAR 360 0750 115 369 2 NEEDLE CAGE 370 1316 201 075 H 1 REV.IDLER SHAFT /120 0631 329 305 1 SLOT.PIN 420 1315 301 151 1 COVER 430 0501 316 146 RH 1 GASKET 440 10 HEXAGON SCREW 0636 015 405 10 HEXAGON SCREW

500 510 540 600 620 630

700

0630 001 048 H

10 WASHER

0730 365 147 RH 0731 101 047 H 1315 201 188 H 1313 306 013 H 0732 040 736 RH

1 TYPE PLATE 4 BLIND RIVET 1 PIPE 1 LOCKING PIN 1 COMPR.SPRING 1 SCREW PLUG 1 SCREW PLUG 1 SEALING RING 1 PROTECTION CAP

0636 302 067 0634 801 249 R 1315 301 230 H

mod. no. mod. intr.

5348C 2290A 1323B

1322B

1322B

1323B

1323B

1323B

technical information KPL. IN 1316 201 141(1) ENTHALT.IN 1316 301 060(0) KPL.

opt. customer's co

KPL.DG IN 1316 201 108(0) M24X1,5 * 60N.M*DICHTRING ENTHALT.IN 0736 305 041(2) A24X29 IN 0730 008 636(2) M22X1,5 * 50N.M*DICHTRING DIN 908 ST A3C M 22X1,5 A22X27 IN 0730 008 636(2) M22X1,5 * 50N.M*DICHTRING DIN 908 ST A3C M 22X1,5 A22X27 IN 0730 008 636(2) IN 0731 201 458(1) M10X70 M10X70 M10X70 M10X70 M10X140 M10X140 M10X140 M10X140 M24X1,5 * 60N.M*DICHTRING DIN 910 ST A3C M 24X1,5 A24X29 IN 0730 008 636(2) M24X1,5 * 60N.M*DICHTRING DIN 910 ST A3C M 24X1,5 A24X29 IN 0730 008 636(2) M24X1,5 * 60N.M*DICHTRING DIN 910 ST A3C M 24X1,5 A24X29 IN 0730 008 636(2)

5001853602

0947C KPL. IN 1315 201 112(0) ZFN 744 FPM -70-10 20 X 3 Z22 WTB 45,0X57,0X25,0 KPL.16S251*SG/DG*L=114 ISO 8752 ST 10 X130 2166A M10X28 DIN933ALT/8.8 A3C DIN 933 ALT 8.8 A3C AUSG.87-09 M 10 X 28 DIN 125 ALT 200HV A3C AUSG.9010,5 EINHEITSSCHILD KPL.

M26X1,5 * 70N.M*DICHTRING DIN 908 ST A3C M 26X1,5 DIN 7603 AL A 26 X 31

5001858107 5001842856

5001842867 5001853882 5000808182 5001854051 5000808182 5001854051 5001842866

5001842868 5001842868 5001842869 5001853882 5001842869 5001853882 5001842869 5001853882 5001858979 5001850201 5000287854 5001848707 5001848708 5001854389 5001842874 5001848202 5001843162

5001853605 5001848203 5000289738 5000240495 5001842876 5001848205 5001859268

parts list: figure:

1316 057 023 068.02.02

CD 1/2004 10.07.2008 sheet 8

16 S 251 / SG*LL*ANGEFL*DW-WL H-H / RVI INPUT SHAFT * depending on parts list no.

parts list: figure:

1316 057 023 068.02.55

CD 1/2004 10.07.2008 sheet 9

16 S 251 / SG*LL*ANGEFL*DW-WL H-H / RVI CONN.PLATE * depending on parts list no.

CD 1/2004 10.07.2008 sheet 10

ZF-ELCAT parts list parts list: figure:

1316 057 023 068.02.02 068.02.55

16 S 251 / SG*LL*ANGEFL*DW-WL H-H / RVI INPUT SHAFT CONN.PLATE

item part no.

OCF description 010 1316 202 025 1 INPUT SHAFT /030 1315 302 196 1 PIPE /050 0630 502 027 R 1 RETAINING RING /070 0501 314 060 H 1 OIL DAM 050 1316 302 067 1 HELICAL GEAR 070 1312 304 027 R 1 CLUTCH BODY 090 1312 304 056 R 1 CLUTCH BODY 110 1310 304 202 RH 1 SLIDING SLEEVE 130 1297 304 484 RH 2 SYNCHRO.RING 150 1297 304 436 RH 3 PRESSURE PIECE 160 0732 040 409 R 3 COMPR.SPRING 200 0750 117 732 1 TA.ROLL.BEARING 220 0730 501 598 H 1 RETAINING RING 240 1 SHIM 2050 309 094 0730 007 489 0730 007 488 0730 007 487 0730 007 486 0730 007 485 0730 007 484 0730 007 483 0730 007 482 0730 007 481 0730 007 480 0730 007 479 0730 007 136 0730 007 135 0730 007 134 0730 007 133 0730 007 132 0730 007 131 0730 007 130 0730 007 129 2050 309 034 0730 007 128 0730 007 127 0730 007 126 2050 309 065 0730 005 749 0730 005 748 260 0501 314 587 R 270 1315 302 040 274 0730 150 766 H 280 1315 202 065 /008 1315 402 161 /110 1315 302 161 H /120 0501 312 738 R /130 0730 260 398 /150 0501 312 738 R /220 0501 312 738 R /230 0730 260 398 /250 0501 312 738 R 290

1 SHIM 1 SHIM 1 SHIM 1 SHIM 1 SHIM 1 SHIM 1 SHIM 1 SHIM 1 SHIM 1 SHIM 1 SHIM 1 SHIM 1 SHIM 1 SHIM 1 SHIM 1 SHIM 1 SHIM 1 SHIM 1 SHIM 1 SHIM 1 SHIM 1 SHIM 1 SHIM 1 SHIM 1 SHIM 1 SHIM 1 SHIM 1 GASKET 1 SPACER RING 2 WASHER 1 CONN.PLATE 1 1 CONN.PLATE 1 SEALING RING 1 BUSH 1 SEALING RING 1 SEALING RING 1 BUSH 1 SEALING RING 1 SHAFT SEAL

mod. no. mod. intr.

technical information KPL.L109*GL100*ZAPF.25

opt. customer's co

5332C DIN 472

50X2

5332C

5378A 77269

Z35 ENTHALT.IN 1310 304 107(1) ZF-BK150 ZF-BK150/122 IN 1268 304 509(2)

79921

2111D

5001831661 5001850725 5001831793 5001831792 5001848744 5001845809 5000289398 5000242857 5001848210 5001848211

WTB 85,0X150,0X30,5 85X4 WTB 2050 309 090(2) -A= 0,90- 2,20(ABSTUFUNG:0,05MM) A=2,20 NB 5001842888 A=2,15 NB 5001853273 A=2,10 NB 5001842889 A=2,05 NB 5001853274 A=2,00 NB 5001842890 A=1,95 NB 5001853275 A=1,90 NB 5001853276 A=1,85 NB 5001842891 A=1,80 NB 5001853277 A=1,75 NB 5001853278 A=1,70 NB 5001853279 A=1,65 NB 5001853280 A=1,60 NB 5001842892 A=1,55 NB 5001853281 A=1,50 NB 5000853282 A=1,45 NB 5001842893 A=1,40 NB 5001853283 A=1,35 NB 5001853284 A=1,30 NB 5001842894 A=1,25 NB 5001853285 A=1,20 NB 0003224328 A=1,15 NB 5001842895 A=1,10 NB 5001853286 A=1,05 NB 5001853287 A=1,00 NB 0003224329 A=0,95 NB 5001853288 A=0,90 NB 5001842896 5001842897 5001842898 A=3,30 5001842899 KPL.

30X37X4* A=25,00 30X37X4* 30X37X4* A=25,00 30X37X4* 01.01.2004 75X55X8

5001853291 5001842902 5001842901 5001842902 5001842902 5001842901 5001842902

ZF-ELCAT parts list parts list: figure:

item 520

1316 057 023 068.02.02 068.02.55

16 S 251 / SG*LL*ANGEFL*DW-WL H-H / RVI INPUT SHAFT CONN.PLATE

part no.

OCF description 0734 310 387 R 1 SHAFT SEAL 8 HEXAGON SCREW 0636 015 592 8 HEXAGON SCREW

580 0636 015 593

CD 1/2004 10.07.2008 sheet 11

3 HEXAGON SCREW 3 HEXAGON SCREW

mod. no. mod. intr.

technical information opt. customer's co 75X55X8 FA.CFW M10X35Z1DIN933ALT/10.9 A3C DIN 933 ALT 10.9 A3C AUSG.87-0 5001853607 M 10 X 35 Z1 M10X60Z1DIN933ALT/10.9 A3C DIN 933 ALT 10.9 A3C AUSG.87-0 5001853608 M 10 X 60 Z1

parts list: figure:

1316 057 023 068.03.01

CD 1/2004 10.07.2008 sheet 12

16 S 251 / SG*LL*ANGEFL*DW-WL H-H / RVI LAYSHAFT * depending on parts list no.

parts list: figure:

1316 057 023 068.03.81

CD 1/2004 10.07.2008 sheet 13

16 S 251 / SG*LL*ANGEFL*DW-WL H-H / RVI LAYSHAFT * depending on parts list no.

CD 1/2004 10.07.2008 sheet 14

ZF-ELCAT parts list parts list: figure:

1316 057 023 068.03.01 068.03.81

item part no.

010 1316 303 038 020

030 040 050

060 070 080 200 220

0730 112 938 0730 112 937 0730 112 936 0730 112 935 0730 106 860 0730 106 917 0730 106 916 0730 106 915 0730 106 914 0730 106 913 0730 106 912 0730 106 911 0730 106 910 0730 106 909 0730 106 908 0730 100 799 0730 100 800 0730 100 801 0730 100 802 0730 100 803 0730 101 466 0730 101 467 0730 101 468 0730 101 469 0730 101 470 0730 101 471 0730 106 907 0730 106 906 0730 106 905 0735 371 604 0735 371 604

0630 531 065 H 0630 501 111 0630 501 112 0630 501 113 0630 501 114 0630 501 115 0630 501 116 0630 501 117 0630 501 118 0630 501 160 0630 531 064 0630 501 159 0630 501 148 1316 303 040 1316 303 064 1316 303 065 1315 303 060 RH 1315 302 121 H

16 S 251 / SG*LL*ANGEFL*DW-WL H-H / RVI LAYSHAFT LAYSHAFT

OCF description 1 LAYSHAFT 1 SHIM 1 SHIM 1 SHIM 1 SHIM 1 0USGL.SCHEIBE 1 SHIM 1 SHIM 1 SHIM 1 SHIM 1 SHIM 1 SHIM 1 SHIM 1 SHIM 1 SHIM 1 SHIM 1 SHIM 1 SHIM 1 SHIM 1 SHIM 1 SHIM 1 SHIM 1 SHIM 1 SHIM 1 SHIM 1 SHIM 1 SHIM 1 SHIM 1 SHIM 1 SHIM 1 SHIM 1 TA.ROLL.BEARING 1 TA.ROLL.BEARING 1 RETAINING RING 1 RETAINING RING 1 RETAINING RING 1 RETAINING RING 1 RETAINING RING 1 RETAINING RING 1 RETAINING RING 1 RETAINING RING 1 RETAINING RING 1 RETAINING RING 1 RETAINING RING 1 RETAINING RING 1 RETAINING RING 1 RETAINING RING 1 HELICAL GEAR 1 HELICAL GEAR 1 HELICAL GEAR 1 GASKET 1 PUMP HOUSING 1 PUMP HOUSING

mod. no. mod. intr.

7375C 7375C 7375C 7375C 7375C

2877A

technical information opt. customer's co Z17/20 5001854397 WTB 0730 106 904(2) -A= 1,85- 3,25(ABSTUFUNG:0,05MM) A=3,25 NB A=3,20 NB A=3,15 NB A=3,10 NB A=3,05 NB 5001850590 A=3,00 NB 5001842904 A=2,95 NB 5001853292 A=2,90 NB 5001853293 A=2,85 NB 5001842905 A=2,80 NB 5001853294 A=2,75 NB 5001853295 A=2,70 NB 5001842906 A=2,65 NB 5001853296 A=2,60 NB 5001853297 A=2,55 NB 5001842907 A=2,50 NB 5001853298 A=2,45 NB 5001853299 A=2,40 NB 5001842908 A=2,35 NB 5001853300 A=2,30 NB 5001853301 A=2,25 NB 5001842909 A=2,20 NB 5001853302 A=2,15 NB 5001853303 A=2,10 NB 5001842910 A=2,05 NB 5001853304 A=2,00 NB 5001853305 A=1,95 NB 5001842911 A=1,90 NB 5001853306 A=1,85 NB 5001842912 49,2X103,1X43,6 FA.TIMKEN 49,2X103,1X43,6 FA.TIMKEN WTB -A= 2,40- 3,00(ABSTUFUNG:0,05MM) DIN 471 50X3 NB DIN 471 50X2,95 NB 7701010340 DIN 471 50X2,9 NB 7701010341 DIN 471 50X2,85 NB 7701010342 DIN 471 50X2,8 NB 7701010343 DIN 471 50X2,75 NB DIN 471 50X2,7 NB 7701010345 DIN 471 50X2,65 NB 7701010346 DIN 471 50X2,6 NB 7701010347 DIN 471 50X2,55 NB 7701010348 DIN 471 50X2,5 NB 7701014619 DIN 471 50X2,45 NB 7701010350 DIN 471 50X2,4 NB 7701010364 3G*Z26 5001854401 ENTHALT.IN 1316 303 029(1) 5001850731 Z35 5001848764

5349C WTB* *GD*G-ALS WW 5001842919

CD 1/2004 10.07.2008 sheet 15

ZF-ELCAT parts list parts list: figure:

item 240 250 270

300

1316 057 023 068.03.01 068.03.81

16 S 251 / SG*LL*ANGEFL*DW-WL H-H / RVI LAYSHAFT LAYSHAFT

part no.

OCF description 1315 302 117 H 1 PUMP HOUSING 1314 202 039 H 1 PUMP SHAFT 1315 303 027 1 ROTOR 1 PUMP COVER 1315 302 120 H 1 PUMP COVER 1315 302 116 H 1 PUMP COVER 8 HEXAGON SCREW 0636 015 594 8 HEXAGON SCREW

310 0636 015 592

3 HEXAGON SCREW 3 HEXAGON SCREW

0636 015 593

1 HEXAGON SCREW 1 HEXAGON SCREW

0636 015 592

2 HEXAGON SCREW 2 HEXAGON SCREW

320

330

mod. no. mod. intr.

technical information KPL. AUSSEN WTB* *GD*G-ALS

opt. customer's co WW 5001842920 5001842921 WW 5001842922 WW

M10X85Z1DIN933ALT/10.9 A3C DIN 933 ALT 10.9 A3C AUSG.87-0 M 10 X 85 Z1 M10X35Z1DIN933ALT/10.9 A3C DIN 933 ALT 10.9 A3C AUSG.87-0 M 10 X 35 Z1 M10X60Z1DIN933ALT/10.9 A3C DIN 933 ALT 10.9 A3C AUSG.87-0 M 10 X 60 Z1 M10X35Z1DIN933ALT/10.9 A3C DIN 933 ALT 10.9 A3C AUSG.87-0 M 10 X 35 Z1

5001853612

5001853607

5001853608

5001853607

parts list: figure:

1316 057 023 068.04.14

CD 1/2004 10.07.2008 sheet 16

16 S 251 / SG*LL*ANGEFL*DW-WL H-H / RVI MAIN SHAFT * depending on parts list no.

ZF-ELCAT parts list parts list: figure:

1316 057 023 068.04.14

16 S 251 / SG*LL*ANGEFL*DW-WL H-H / RVI MAIN SHAFT

item part no.

OCF description 010 1316 304 131 H 1 MAIN SHAFT 040 0750 115 303 1 NEEDLE CAGE 050 1316 304 002 1 HELICAL GEAR 090 1316 204 015 1 SYNCHRONIZER /010 1316 304 163 1 SYNCHRO.BODY /020 1315 304 136 1 SLIDING SLEEVE /030 1316 304 150 2 SYNCHRO.RING /050 1297 304 436 RH 3 PRESSURE PIECE /060 0732 040 409 R 3 COMPR.SPRING /080 1316 304 156 2 CLUTCH BODY 140 1312 304 084 H 1 BUSH 150 0750 115 327 1 NEEDLE CAGE 160 1316 304 010 1 HELICAL GEAR 180 1312 304 124 1 CLUTCH BODY 200 1316 304 133 H 1 BUSH 210 0750 115 326 1 NEEDLE CAGE 220 1316 304 012 1 HELICAL GEAR 260 0750 117 678 H 1 TA.ROLL.BEARING 270 1 RETAINING RING

280 290

0630 501 316 0630 501 336 0630 501 315 0630 501 335 0630 501 314 0630 501 334 0630 501 313 0630 501 333 0630 501 312 0630 501 337 0630 501 338 0630 501 339 1316 332 111

1 RETAINING RING 1 RETAINING RING 1 RETAINING RING 1 RETAINING RING 1 RETAINING RING 1 RETAINING RING 1 RETAINING RING 1 RETAINING RING 1 RETAINING RING 1 RETAINING RING 1 RETAINING RING 1 RETAINING RING 1 PRESSURE DISC 1 SHIM

0730 109 991 0730 109 990 0730 109 989 0730 109 988 0730 110 361 0730 110 360 0730 110 359 0730 110 358

1 SHIM 1 SHIM 1 SHIM 1 SHIM 1 SHIM 1 SHIM 1 SHIM 1 SHIM 1 PIPE 1 PIPE 1 PIPE 1 NEEDLE CAGE 1 HELICAL GEAR 1 CLUTCH BODY 1 SYNCHRONIZER 1 SYNCHRO.BODY 1 SLIDING SLEEVE 2 SYNCHRO.RING 3 PRESSURE PIECE 3 COMPR.SPRING

300 1316 304 093 1316 304 092 H 320 0750 115 303 330 1316 304 066 350 1316 304 159 370 1316 204 014 /010 1316 304 162 /020 1315 304 135 /030 1316 304 149 /050 1297 304 436 RH /060 0732 040 409 R

CD 1/2004 10.07.2008 sheet 17

mod. no. mod. intr.

1293D

5923A

5405C

1295D 1295D

technical information WTB 92,0X100,0X63,0 2G/Z38 KPL.1+2G*ZF-BK*160 ZF-BK160 ZF-BK 165/130 HS 45 D=160 ZF-BK160 IN 1268 304 509(2)

opt. customer's co 5001584403 5001848858 5001848791

5000289398 5000242857

ZF-BK160 ENTHALT.IN 1312 304 007(2) 5001848815 WTB 96,0X104,0X72,0 5001848818 1G/Z47 5001848819 ENTHALT.IN 1312 304 055(1) 5001848822 A=50,00 IN 1312 304 010(2) 5001854361 WTB 90,0X98,0X50,0 5001848824 RG*Z44 5001848825 WTB 80,0X140,0X36,5 5001848849 WTB -A= 3,10- 3,65(ABSTUFUNG:0,05MM) DIN 471 80X3,5 NB 5001831923 DIN 471 80X3,45 NB 5001853310 DIN 471 80X3,4 NB DIN 471 80X3,35 NB 5001850409 DIN 471 80X3,3 NB 5001842931 DIN 471 80X3,25 NB 5001853311 DIN 471 80X3,2 NB 5001850413 DIN 471 80X3,15 NB 5001850414 DIN 471 80X3,1 NB 5001842932 DIN 471 80X3,55 NB 5001853312 DIN 471 80X3,6 NB 5001842935 DIN 471 80X3,65 NB 5001850410 01.12.2003 IN 1316 332 108(1) WTB 0730 109 994(2) -A= 1,70- 2,40(ABSTUFUNG:0,10MM) A=2,40 NB 5001854411 A=2,30 NB A=2,20 NB 5001854412 A=2,10 NB A=2,00 NB 5001854413 A=1,90 NB A=1,80 NB 5001854414 A=1,70 NB 5001854415 WTB ENTHALT.IN 1312 304 149(3) WW 5001854416 ENTHALT.IN 1312 304 096(2) WW WTB 92,0X100,0X63,0 5001848858 3G*Z34 5001854417 ZF-BK 144 KPL.3+4G*ZF-BK*144 ZF-BK144 ZF-BK 144 D=144 ZF-BK144 IN 1268 304 509(2) 5000289398 5000242857

ZF-ELCAT parts list parts list: figure:

1316 057 023 068.04.14

16 S 251 / SG*LL*ANGEFL*DW-WL H-H / RVI MAIN SHAFT

item part no.

OCF description 390 1316 304 159 1 CLUTCH BODY 410 0750 101 158 2 THRUST WASHER 420 0750 119 124 1 INTERNAL RING 430 0750 115 531 H 2 ROLLER CAGE 440 1316 304 103 1 HELICAL GEAR 460 1 AXIAL WASHER

480 500 /010

1315 304 048 1315 304 047 1315 304 046 1315 304 045 1315 304 044 1315 304 043 1315 304 085 1315 304 086 0750 117 232 H 1312 204 040 H

0730 107 023 H 0730 107 022 H 0730 107 021 H 0730 107 020 H 0730 107 019 H /020 0730 062 781 R 520 0730 006 171 H 0730 005 465 0730 006 170 0730 005 464 0730 007 746 0730 007 747

1 AXIAL WASHER 1 AXIAL WASHER 1 AXIAL WASHER 1 AXIAL WASHER 1 AXIAL WASHER 1 AXIAL WASHER 1 AXIAL WASHER 1 AXIAL WASHER 1 TA.ROLL.BEARING 1 SPLIT RING 2 SPLIT RING 2 SPLIT RING 2 SPLIT RING 2 SPLIT RING 2 SPLIT RING 2 SPLIT RING 1 RETAINING RING 1 RING 1 RING 1 RING 1 RING 1 RING 1 RING 1 RING

CD 1/2004 10.07.2008 sheet 18

mod. no. mod. intr. technical information opt. customer's co 1295D ZF-BK 144 WTB 5001851626 WTB 67,0X77,0X66,1 5001853233 WTB 77,0X101,0X29,0 5001853234 Z32 5001848865 WTB 1315 304 042(2) -A= 7,30- 8,00(ABSTUFUNG:0,10MM) A=8,00 NB 5001854418 A=7,90 NB 5001831821 A=7,80 NB A=7,70 NB 5001842939 A=7,60 NB A=7,50 NB 5001842940 A=7,40 NB A=7,30 NB 5001842941 WTB 42,0X40,3 5001823861 KPL.GESTANZT WTB 0730 106 207(2) -A= 4,60- 5,00(ABSTUFUNG:0,20MM) A=5,00 NB 5001850728 A=4,90 NB 5001831822 A=4,80 NB A=4,70 NB 5001831823 A=4,60 NB 5001831824 ENTHALT.IN 0730 062 636(2) 5001831825 WTB 0730 005 463(2) -A= 2,60- 3,50(ABSTUFUNG:0,10MM) A=3,50 NB 5001842943 A=3,40 NB A=3,30 NB 5001854425 A=3,20 NB 5001842944 A=3,10 NB A=3,00 NB 5001842945

parts list: figure:

1316 057 023 068.06.01

CD 1/2004 10.07.2008 sheet 19

16 S 251 / SG*LL*ANGEFL*DW-WL H-H / RVI GEARSHIFT SYST. * depending on parts list no.

ZF-ELCAT parts list parts list: figure:

1316 057 023 068.06.01

16 S 251 / SG*LL*ANGEFL*DW-WL H-H / RVI GEARSHIFT SYST.

item part no.

OCF description 020 1316 206 043 1 GEAR SHIFT RAIL 040 1316 306 015 2 SLIDING PAD 060 1316 206 047 1 GEAR SHIFT RAIL 080 1316 306 015 2 SLIDING PAD 100 1316 206 050 1 GEAR SHIFT RAIL 220 1 SCREW PLUG 0636 302 021 1 SCREW PLUG 0634 801 062 R 1 SEALING RING 300 1 SWITCH

330 340

0501 210 059 R 0730 150 302 R 1315 206 039 R 1315 306 051 R 0730 150 302 R

430 0636 302 021 0634 801 062 R

CD 1/2004 10.07.2008 sheet 20

1 SWITCH 1 SEALING RING 1 PIN 1 ADAPTER 1 ADAPTER 1 SEALING RING 1 SCREW PLUG 1 SCREW PLUG 1 SEALING RING

mod. no. mod. intr. technical information 1269D 01.11.2003 KPL.W I*IN 1315 206 060(1)

opt. customer's co 5001859283

1269D

01.11.2003 KPL.W I*IN 1315 206 064(1)

1269D

01.11.2003 KPL.W I*IN 1315 206 068(1) M18X1,5 * 35N.M*DICHTRING DIN 908 ST A3C M 18X1,5 DIN 7603 AL A 18 X 24 OEFF*45N.M*DICHTRING *BAJONETT KPL. A=2,00 KPL.L=34,8 M18X1,5*RG-ANZ

5001859283

57730

74702

57730

A=2,00 M18X1,5 * 35N.M*DICHTRING DIN 908 ST A3C M 18X1,5 DIN 7603 AL A 18 X 24

5001833181

5001845859 5000587485 5600625696 5001848240 5000587485

5001833181

parts list: figure:

1316 057 023 068.07.05

CD 1/2004 10.07.2008 sheet 21

16 S 251 / SG*LL*ANGEFL*DW-WL H-H / RVI G.SHIFT HOUSING * depending on parts list no.

ZF-ELCAT parts list parts list: figure:

1316 057 023 068.07.05

16 S 251 / SG*LL*ANGEFL*DW-WL H-H / RVI G.SHIFT HOUSING

item part no.

OCF description 010 1315 307 123 1 G.SHIFT HOUSING 020 1315 307 013 R 1 GASKET 030 8 HEXAGON SCREW 0736 010 200 8 HEXAGON SCREW 170 0501 209 212 H 1 DETENT 180 0630 532 130 1 V-RING 230 0635 303 053 H 1 NEEDLE SLEEVE 250 270 290 300 310

0501 209 188 0501 209 188 0634 313 505 R 6038 202 043 H 0636 010 575 0630 001 075 RH

360 370

1316 307 022 0637 006 172 RH

400 420

430 440 460 500 540 600 620 630

1315 307 094

mod. no. mod. intr.

2144C

1 BRACKET 1 HEXAGON NUT 1 HEXAGON NUT

0636 015 469 RH 0637 006 120 R

1 HEXAGON NUT

1315 307 019 0730 009 515 R 1315 307 190 H 0732 040 985 R

1 SCREW 1 SCREW 1 SEALING RING 1 BOLT 1 COMPR.SPRING

670

680 700

1 BALL ROLLER 1 BALL ROLLER 1 O-RING 1 CUT-OFF VALVE 4 HEXAGON SCREW 4 HEXAGON SCREW 4 WASHER

1 G.SHIFT SHAFT 1 DRIVER 1 DRIVER 1 DRIVER 2 SLOT.PIN 2 SLOT.PIN 1 LOCKING PIECE 1 DETENT SHEET 1 DETENT 1 PROTECTING CAP 1 G.SHIFT LEVER 1 BOLT+NUT 1 HEXAGON SCREW

1315 307 188 H 1315 307 092 H 0631 329 101 H 0631 329 073 1315 307 308 H 1315 307 304 RH 1315 307 120 1238 307 411 R 1250 307 668 H

CD 1/2004 10.07.2008 sheet 22

1322B

71624

technical information ENTHALT.IN 1315 307 122(0)

opt. customer's co 5001842951 5001842952

M8X75 M8X75 5001850734 KPL. 5001842953 FA. ORBIS JV 42 5001842966 FA. INA ST KAEFIG HK 2520 25X32X20 KPL. 5001842967 KPL. 5001842967 ZFN 744 ACM -80-10 42 X 3 5001842968 KPL.H-H*ZULUFTDROSSEL 1,55 5001859718 M8X65 ISO4014/8.8 A3C ISO 4014 8.8 A3C M 8 X 65 5001850733 DIN 125 ALT 200HV A3C AUSG.905000811069 8,4 IN 1315 307 408(2) 5001859982 M8 DIN934ALT/8 A3C DIN 934 ALT 8 A3C AUSG.87-10 M 8 ENTHALT.IN 1315 307 157(1) 5001842972 WTB*W I WW 5001842973 WW ISO 8752 ST 10 X 45 5001843176 ISO 8752 ST 6 X 45 7703067099 5001848247 5001848248 5001842976 ENTHALT.IN 1304 307 093(2) 5001835088 U237 5001846487 M10X40 DIN933ALT/10.9 A3C DIN 933 ALT 10.9 A3C AUSG.87-0 M 10 X 40 DIN 934 ALT 10 A3C AUSG.87-10 M 10 M22X1,5 M22X1,5 5001842977 A22X27 IN 0730 008 636(2) 5001854051 ENTHALT.IN 1250 307 589(2) 5001842978 5000456234

parts list: figure:

1316 057 023 068.08.06

CD 1/2004 10.07.2008 sheet 23

16 S 251 / SG*LL*ANGEFL*DW-WL H-H / RVI COVER * depending on parts list no.

ZF-ELCAT parts list parts list: figure:

1316 057 023 068.08.06

16 S 251 / SG*LL*ANGEFL*DW-WL H-H / RVI COVER

item part no.

OCF description 010 1304 307 425 RH 1 G.SHIFT COVER 020 0501 318 308 RH 1 GASKET 030 4 HEXAGON SCREW 0636 015 321 RH 4 HEXAGON SCREW 0630 001 075 RH 4 WASHER 100

0634 307 367 R

110 140 160 200 210 230

0636 010 585 0630 001 075 RH

0636 010 585 0630 001 075 RH

3 HEXAGON SCREW 3 HEXAGON SCREW 3 WASHER

250

260 270 280 290 300 310 320 330 350 370

0631 306 226 0730 006 347 1304 307 019 0630 361 032 0631 306 226 0730 006 347 1304 307 019 0630 361 032 0731 208 230

1 SWITCH 1 SEALING RING 1 SWITCH

0501 210 058 0634 801 062 R

1 SWITCH 1 SEALING RING 1 DETENT PLUNGER 1 DETENT PLUNGER 1 SHIM RING 1 SCREW 1 SCREW 1 SEALING RING 1 WASHER

530 1315 207 014 RH 0630 000 072 R 600

610 620 640

650

2 CYLINDRICAL PIN 1 RING 1 DETENT LEVER 2 SEALING CAP 2 SEALING CAP 2 CYLINDRICAL PIN 1 RING 1 DETENT LEVER 2 SEALING CAP 2 SEALING CAP 1 PIN 1 SWITCH

0501 210 059 R 0634 801 062 R 470

1315 307 019 0730 009 515 R 0630 001 051 0732 040 986 R 1315 307 019 0730 009 515 R 0630 001 051

mod. no. mod. intr.

69035

1 ROD WIPER 1 SHAFT SEAL 1 SHAFT SEAL 1 BEARING BUSH 1 SHAFT SEAL 1 HOUSING 1 GASKET 3 HEXAGON SCREW 3 HEXAGON SCREW 3 WASHER

0734 300 196 R 0730 260 330 R 0634 300 020 R 1315 307 140 1315 307 012 R

CD 1/2004 10.07.2008 sheet 24

1 COMPR.SPRING 1 SCREW 1 SCREW 1 SEALING RING 1 WASHER

8933B

69035

technical information

opt. customer's co 5001838906 5001853322

M8X30 ISO4017/8.8 A3C ISO 4017 8.8 A3C M 8 X 30 DIN 125 ALT 200HV A3C AUSG.908,4 FA. CFW 88NBR/101 AS 25X 35X 7 X10 25X35X7 25X35X7 FA.CFW A=20,00 ZFN 132 NB 25 X 32X 5 BOF GASSEN-SPERRE M8X85 ISO4014/8.8 A3C ISO 4014 8.8 A3C M 8 X 85 DIN 125 ALT 200HV A3C AUSG.908,4 M8X85 ISO4014/8.8 A3C ISO 4014 8.8 A3C M 8 X 85 DIN 125 ALT 200HV A3C AUSG.908,4 ZFN 6 16MNCR5 E 6 H 8X 32 A=6,00 14 DIN443 FE/ZNPHR8F DIN 443 FE/ZNPHR8F 14 ZFN 6 16MNCR5 E 6 H 8X 32 A=6,00 14 DIN443 FE/ZNPHR8F DIN 443 FE/ZNPHR8F 14 A=30,0 IN 0731 208 100(2) OEFF*45N.M*DICHTRING *BAJONETT KPL. DIN 7603 AL A 18 X 24 SCHL*45N.M*DICHTRING *BAJONETT KPL. DIN 7603 AL A 18 X 24 168N*50N.M*WL KPL. IN 1315 207 010(2) DIN 988 16X 22 X1 M22X1,5 M22X1,5 A22X27 IN 0730 008 636(2) DIN 125 ALT 200HV AUSG.90-03 7,4

5000811069

0003216307 5000815354 5001842979 5001842980 5001850735 5000811069

5001850735 5000811069 5001843175 5001843005 5000819788

5001843175 5001843005 5000819788

5001843012

5001845859 5001833181

5001845860 5001833181 5001848249 7701007870 5001842977 5001854051 5001843019 5000815358

M22X1,5 M22X1,5 A22X27 IN 0730 008 636(2) DIN 125 ALT 200HV AUSG.90-03 7,4

5001842977 5001854051 5001843019

ZF-ELCAT parts list parts list: figure:

1316 057 023 068.08.06

CD 1/2004 10.07.2008 sheet 25

16 S 251 / SG*LL*ANGEFL*DW-WL H-H / RVI COVER

item part no.

OCF description 660 0732 040 986 R 1 COMPR.SPRING

mod. no. mod. intr.

technical information

opt. customer's co 5000815358

parts list: figure:

1316 057 023 068.12.01

CD 1/2004 10.07.2008 sheet 26

16 S 251 / SG*LL*ANGEFL*DW-WL H-H / RVI SET OF SPRINGS * depending on parts list no.

CD 1/2004 10.07.2008 sheet 27

ZF-ELCAT parts list parts list: figure:

1316 057 023 068.12.01

16 S 251 / SG*LL*ANGEFL*DW-WL H-H / RVI SET OF SPRINGS

item part no.

OCF description 010 0732 040 237 1 COMPR.SPRING 020 0730 104 083 RH 2 WASHER 030 0630 532 138 1 V-RING

mod. no. mod. intr.

technical information A=2,00 FA. ORBIS JV 24

opt. customer's co 5000240273 5000802911 5003066045

parts list: figure:

1316 057 023 068.40.02

CD 1/2004 10.07.2008 sheet 28

16 S 251 / SG*LL*ANGEFL*DW-WL H-H / RVI GV-SHIFT SYSTEM * depending on parts list no.

ZF-ELCAT parts list parts list: figure:

1316 057 023 068.40.02

16 S 251 / SG*LL*ANGEFL*DW-WL H-H / RVI GV-SHIFT SYSTEM

item part no.

OCF description 010 1316 212 010 1 GEAR SHIFT RAIL /110 1316 312 023 H 1 GEAR SHIFT RAIL /120 1315 312 074 1 GEAR SHIFT FORK /130 2 SET SCREW 1315 312 047 RH 2 SET SCREW 060 1316 306 015 2 SLIDING PAD 130 0750 112 131 R 1 FLANGE PACKING 150 1315 212 008 H 1 PISTON /110 1 PISTON 1315 312 020 H 1 PISTON 1315 312 003 H 1 PISTON /120 0750 112 177 RH 1 DOUB.U-PACKING 190 1 LOCKING NUT 0737 006 095 R 1 LOCKING NUT 210 1316 212 007 H 1 CYLINDER /110 1316 312 015 H 1 CYLINDER /120 0634 313 018 R 1 O-RING /130 0634 313 320 R 1 O-RING 260 1315 312 034 1 SPRING 300 1 DETENT PLUNGER 1313 207 003 RH 1 DETENT PLUNGER 0730 008 604 R 1 SEALING RING 360 0501 208 630 H 1 5/2 WAY VALVE 380 2 HEXAGON SCREW 0636 010 740 H 2 HEXAGON SCREW 0630 001 076 RH 2 WASHER 420 500

520

CD 1/2004 10.07.2008 sheet 29

0634 314 020 RH

2 O-RING 1 SWITCH

0501 210 059 R 0634 801 062 R 1295 212 006

1 SWITCH 1 SEALING RING 1 PIN

mod. no. mod. intr. technical information 1412C KPL.GV.LAG.GEH.1 IN 1315 312 072(0) GV ECO 3 M12X1 M12X1 1412C WTB 25X40X15 KPL. WTB*GV SINTER/STAHL GV GV WTB 55X63X9,4 M16X1,5 ZFN99 MS16X1,5 KPL. ENTHALT.IN 1315 312 033(1) ZFN 744 FPM -70-10 82 X 3 ZFN 744 FPM -70-10 67 X 3

9860C 6338A

opt. customer's co

5001831941 5001859283 5001843024

WW 5001843025 WW 5001843026

235N*50N.M KPL. IN 1313 207 001(2) A16X22 IN 0730 008 636(2) KPL.SG M6X40 ISO4014/8.8 ISO 4014 8.8 M 6 X 40 DIN 125 ALT 200HV A3C AUSG.906,4 ZFN 744 ACM -70-10 8 X 2 OEFF*45N.M*DICHTRING *BAJONETT KPL. DIN 7603 AL A 18 X 24 KPL.

5001848895 5000808093 5001843032 5001843030 5000289799 5001855098 5001850757 5001843178 5000289683

5001845859 5001833181 5000289806

parts list: figure:

1316 057 023 068.43.04

CD 1/2004 10.07.2008 sheet 30

16 S 251 / SG*LL*ANGEFL*DW-WL H-H / RVI GP HOUSING * depending on parts list no.

parts list: figure:

1316 057 023 068.43.21

CD 1/2004 10.07.2008 sheet 31

16 S 251 / SG*LL*ANGEFL*DW-WL H-H / RVI COVER * depending on parts list no.

CD 1/2004 10.07.2008 sheet 32

ZF-ELCAT parts list parts list: figure:

1316 057 023 068.43.04 068.43.21

16 S 251 / SG*LL*ANGEFL*DW-WL H-H / RVI GP HOUSING COVER

item part no.

OCF description 010 1315 301 224 H 1 HOUSING 020 1 SCREW PLUG 0636 304 049 1 SCREW PLUG 0730 008 637 R 1 SEALING RING 050 0750 116 002 RH 1 BALL BEARING 080 1315 331 001 RH 1 GASKET 090 1315 231 004 1 COVER /120 0750 111 341 RH 1 SHAFT SEAL 120 9 HEXAGON SCREW 0636 015 456 H 9 HEXAGON SCREW 0630 001 048 H 140

160 170 180

0636 302 053 H 0634 801 013 R 1304 301 034 1238 308 201 RH 0636 016 178

200 240 260

1316 301 052 1315 334 039 H 1315 334 011 0730 300 005

270

300 320 340 360 420

1315 334 011 0730 300 005 0731 201 602 1316 301 042 R 1316 301 051 1316 301 042 R 0636 302 021 0634 801 062 R

470 0636 302 021 0634 801 062 R 500 0736 010 221 H 510 0736 010 221 H 520 0736 010 221 H 530 0736 010 221 H 540 0736 010 222 550 0736 010 191 560 0736 010 221 H 570 0736 010 221 H

mod. no. mod. intr.

1 SPRAY TUBE 1 GEAR SHIFT FORK 1 ARTICULAT.BOLT 1 ARTICULAT.BOLT 1 SPRING WASHER 1 ARTICULAT.BOLT 1 ARTICULAT.BOLT 1 SPRING WASHER 3 CYLINDRICAL PIN 1 GASKET 1 INTERM.PLATE 1 GASKET 1 SCREW PLUG 1 SCREW PLUG 1 SEALING RING 1 SCREW PLUG 1 SCREW PLUG 1 SEALING RING 11 HEXAGON SCREW 11 HEXAGON SCREW 1 HEXAGON SCREW 1 HEXAGON SCREW 1 HEXAGON SCREW 1 HEXAGON SCREW 1 HEXAGON SCREW 1 HEXAGON SCREW 2 HEXAGON SCREW 2 HEXAGON SCREW 1 HEXAGON SCREW 1 HEXAGON SCREW 2 HEXAGON SCREW 2 HEXAGON SCREW 1 HEXAGON SCREW 1 HEXAGON SCREW

opt. customer's co 5001848896 5001842869 5001853882 5001858080

5350C

9 WASHER 1 SCREW PLUG 1 SCREW PLUG 1 SEALING RING 1 COVER 1 GASKET 4 HEXAGON SCREW 4 HEXAGON SCREW

technical information ENTHALT.IN 1315 301 222(0) M24X1,5 * 60N.M*DICHTRING DIN 910 ST A3C M 24X1,5 A24X29 IN 0730 008 636(2) WTB 90,0X160,0X30,0

2971C

KPL. WTB 105X130X12 M10X60 DIN933ALT/8.8 A3C DIN 933 ALT 8.8 A3C AUSG.87-09 M 10 X 60 DIN 125 ALT 200HV A3C AUSG.9010,5 M10X1 * 15N.M*DICHTRING DIN 908 ST A3C M 10X1 DIN 7603 AL A 10 X 14 ENTHALT.IN 1238 308 199(1) ENTHALT.IN 1238 308 202(2) M12X25 DIN933ALT/8.8 A3C DIN 933 ALT 8.8 A3C AUSG.87-09 M 12 X 25

5000289673

5000587767 5000293494 5000816099 5001850738 5001854426 5001843074

M24X1,5 SK6 M24X1,5 M24X1,5 SK6 M24X1,5 IN 0731 201 458(1)

57985 57730 57985 57730

9759B 9759B

M18X1,5 * 35N.M*DICHTRING DIN 908 ST A3C M 18X1,5 DIN 7603 AL A 18 X 24 M18X1,5 * 35N.M*DICHTRING DIN 908 ST A3C M 18X1,5 DIN 7603 AL A 18 X 24 M10X85 M10X85 M10X85 M10X85 M10X85 M10X85 M10X85 M10X85 M10X125 M10X125 M10X65 M10X65 M10X85 M10X85 M10X85 M10X85

5001843075 5000241898 5001843075 5000241898 5001854427 5001843650 5001854428 5001843650

5001833181

5001833181 5001854429 5001854429 5001854429 5001854429 5001854431 5001854432 5001854429 5001854429

ZF-ELCAT parts list parts list: figure:

item 580 590 600 610

part no.

1316 057 023 068.43.04 068.43.21

CD 1/2004 10.07.2008 sheet 33

16 S 251 / SG*LL*ANGEFL*DW-WL H-H / RVI GP HOUSING COVER

OCF description 1 HEXAGON SCREW 0736 010 221 H 1 HEXAGON SCREW 1 HEXAGON SCREW 0736 010 191 1 HEXAGON SCREW 1 HEXAGON SCREW 0736 010 221 H 1 HEXAGON SCREW 1 HEXAGON SCREW 0736 010 221 H 1 HEXAGON SCREW

mod. no. mod. intr.

technical information M10X85 M10X85 M10X65 M10X65 M10X85 M10X85 M10X85 M10X85

opt. customer's co 5001854429 5001854432 5001854429 5001854429

parts list: figure:

1316 057 023 068.44.08

CD 1/2004 10.07.2008 sheet 34

16 S 251 / SG*LL*ANGEFL*DW-WL H-H / RVI PLANETARY DRIVE * depending on parts list no.

parts list: figure:

1316 057 023 068.44.41

CD 1/2004 10.07.2008 sheet 35

16 S 251 / SG*LL*ANGEFL*DW-WL H-H / RVI PLANETARY DRIVE * depending on parts list no.

CD 1/2004 10.07.2008 sheet 36

ZF-ELCAT parts list parts list: figure:

1316 057 023 068.44.08 068.44.41

16 S 251 / SG*LL*ANGEFL*DW-WL H-H / RVI PLANETARY DRIVE PLANETARY DRIVE

item part no.

OCF description 010 1316 232 021 1 PLANET CARRIER 040 1316 232 017 1 PLANET GEAR SET 050 0730 162 801 5 BUSH 060 0730 109 323 10 INTERM.WASHER 070 0750 119 116 H 140 ROLLER 090 1316 332 097 H 5 PLANET SHAFT 110 0631 329 051 R 5 SLOT.PIN 120 0631 329 167 R 5 SLOT.PIN 140 1316 332 073 1 RING GEAR CARR. 160 1316 333 014 1 INTERM.RING 210 1316 332 042 1 RING GEAR 220 0730 513 639 1 LOCKING WIRE 240 1316 332 044 1 THRUST RING 400 1297 333 110 1 OUTPUT FLANGE 430 0634 313 805 R 1 O-RING 450 1312 332 028 1 WASHER 470 2 HEXAGON SCREW 0636 011 540 2 HEXAGON SCREW 500 510 530 540 570 590

0635 360 007 0770 067 039 0630 513 001 1316 332 068 1316 332 069 0730 513 680

1 AX.BALL BEARING 4 CUP SPRING 1 SNAP RING 1 PRESSURE DISC 1 COVER 1 SNAP RING

mod. no. mod. intr. technical information 73309 KPL. KPL. 73309 A=14,90 A=2,30 WTB 10,0X16,8 7226B ENTHALT.IN 1316 332 037(2) ISO 8752 ST 5 X 26 ISO 8752 ST 3 X 26

ENTHALT.IN 0730 513 681(2)

79599

ENTHALT.IN 1314 332 007(0) ZFN 744 ACM -70-10 82 X 4 ENTHALT.IN 1295 332 063(1) M12X60 DIN931ALT/10.9 A3C DIN 931 ALT 10.9 A3C AUSG.87-0 M 12 X 60 DIN 711 51106 J 30X 47X11 FA. ORBIS SB 97

A=7,00

opt. customer's co 5001854433 5001854434 5001854435 5001843092 5001848257 5001854436 7701014081 5001831867 5001854437 5001843094 5001854438 5001854439 5001854440 5001843761 5001847324 5001843123 5001850754

5001854442 5001853914 5001854447 5001854448 5001854449

parts list: figure:

1316 057 023 068.45.05

CD 1/2004 10.07.2008 sheet 37

16 S 251 / SG*LL*ANGEFL*DW-WL H-H / RVI SYNCHRONIZER * depending on parts list no.

ZF-ELCAT parts list parts list: figure:

1316 057 023 068.45.05

16 S 251 / SG*LL*ANGEFL*DW-WL H-H / RVI SYNCHRONIZER

item part no.

OCF description 080 1316 333 026 RH 1 CLUTCH DISC 110 120

1296 333 050 R 1315 233 029

1 CLUTCH BODY 1 SYNCHRONIZER

/110 1313 333 001 R /140 1296 333 044 RH 1296 333 045 RH /150 1240 304 278 R /160 0732 040 385 R /170 0732 040 386 R /190 1296 333 023 R /200 1296 333 044 RH 1296 333 045 RH 130

1 SYNCHRO.BODY 1 SYNCHRO.RING 1 SYNCHRO.RING 1 SYNCHRO.RING 9 PRESSURE PIECE 9 COMPR.SPRING 9 COMPR.SPRING 1 SLIDING SLEEVE 1 SYNCHRO.RING 1 SYNCHRO.RING 1 SYNCHRO.RING 1 RETAINING RING

0630 501 061 RH 0630 501 173 R 0630 501 174 R 0630 501 175 R 1316 233 015 R

1 RETAINING RING 1 RETAINING RING 1 RETAINING RING 1 RETAINING RING 1 CLUTCH BODY

260

CD 1/2004 10.07.2008 sheet 38

mod. no. mod. intr. technical information 5444B MOLYB*FL-PROFIL 90*E/Z6-V *GP-SV*16S251 5444B ENTHALT.IN 1296 333 053(1) KPL.MOLYBDAEN*FL-PROFIL 80 *SV-GP PROFIL 90 ENTHALT.IN 1296 333 014(1) WTB*SINT/SCHMIEDE*MOLYB. 0198A 0198A IN 1296 333 055(1) ZF_B119-167

ENTHALT.IN 1304 333 013(1) WTB*SINT/SCHMIEDE*MOLYB. 0198A 0198A

0310A

opt. customer's co 5001848259

5001831875 WW WW 5001846736 5000255276 7701007805 5000255277 5000289825

WW IN 1296 333 055(1) WW 5001846736 WTB -A= 3,70- 4,00(ABSTUFUNG:0,10MM) DIN 471 125X4 NB 5000293028 DIN 471 125X3,9 NB 5001843128 DIN 471 125X3,8 NB DIN 471 125X3,7 NB 5001843130 KPL.GP-SV*SCHNELLE GRUPPE 5001843132

parts list: figure:

1316 057 023 068.46.03

CD 1/2004 10.07.2008 sheet 39

16 S 251 / SG*LL*ANGEFL*DW-WL H-H / RVI GP SHIFT SYSTEM * depending on parts list no.

ZF-ELCAT parts list parts list: figure:

1316 057 023 068.46.03

16 S 251 / SG*LL*ANGEFL*DW-WL H-H / RVI GP SHIFT SYSTEM

item part no.

OCF description 010 1316 334 011 1 GEAR SHIFT RAIL 030 0750 112 131 R 1 FLANGE PACKING 050 1 PISTON 1315 334 034 1 PISTON 1315 334 063 1 PISTON 070 0734 307 294 RH 2 SEALING RING 090 0750 112 066 RH 1 GUIDE RING 110 1 LOCKING NUT 0737 006 095 R 1 LOCKING NUT 130 1315 334 056 1 CYLINDER 150 0501 317 536 RH 1 PROF.SEAL RING 210 4 HEXAGON SCREW 0636 015 459 H 4 HEXAGON SCREW

300 320

0630 001 048 H

4 WASHER

1296 334 004

2 SLIDING PAD 1 DETENT PLUNGER 1 DETENT PLUNGER 1 SEALING RING 1 SWITCH

1313 207 005 RH 0730 008 604 R 400

420

0501 210 059 R 0634 801 062 R 1295 212 006

CD 1/2004 10.07.2008 sheet 40

1 SWITCH 1 SEALING RING 1 PIN

mod. no. mod. intr.

8604B

55178 9860C

technical information IN 1315 334 057(0) WTB 25X40X15 WTB*GP ENTHALT.IN 1315 334 040(1) IN 1315 334 062(1) 49X91X7,4 FA.KACO WTB M16X1,5 ZFN99 MS16X1,5 GP

opt. customer's co 5001843024 WW 5001843135 WW 5001843136 5000289837

M10X90 DIN933ALT/8.8 A3C DIN 933 ALT 8.8 A3C AUSG.87-09 M 10 X 90 DIN 125 ALT 200HV A3C AUSG.9010,5 ENTHALT.IN 1295 334 065(2) 145N*50N.M KPL. IN 1313 207 001(2) A16X22 IN 0730 008 636(2) OEFF*45N.M*DICHTRING *BAJONETT KPL. DIN 7603 AL A 18 X 24 KPL.

5001849893 5001851634 5001850759

5000289841 5001843140

5001845859 5001833181 5000289806

parts list: figure:

1316 057 023 068.57.04

CD 1/2004 10.07.2008 sheet 41

16 S 251 / SG*LL*ANGEFL*DW-WL H-H / RVI RANGE SELECTION * depending on parts list no.

ZF-ELCAT parts list parts list: figure:

1316 057 023 068.57.04

CD 1/2004 10.07.2008 sheet 42

16 S 251 / SG*LL*ANGEFL*DW-WL H-H / RVI RANGE SELECTION

item part no.

OCF description 010 1316 245 014 H 1 PIPE 020 1 UNION SCREW 0737 835 238 1 UNION SCREW 0634 801 217 R 2 SEALING RING 030 1 UNION SCREW 0737 835 238 1 UNION SCREW 0634 801 217 R 2 SEALING RING 050 1316 245 015 H 1 PIPE 060 1 UNION SCREW 0737 835 238 1 UNION SCREW 0634 801 217 R 2 SEALING RING 070 1 UNION SCREW 0737 835 238 1 UNION SCREW 0634 801 217 R 2 SEALING RING 140 0659 160 068 H 1 CABLE CLIP

mod. no. mod. intr. technical information 3832B KPL.GP RE*L=602MM*12X2,0 1154C 10 DIN7643*4 LOCH 5163C 1154C

DIN 7603 AL A 14 X 20 10 DIN7643*4 LOCH

5163C 3832B 1154C

DIN 7603 AL A 14 X 20 KPL.GP LI*L=619MM*12X2,0 10 DIN7643*4 LOCH

5163C 1154C

DIN 7603 AL A 14 X 20 10 DIN7643*4 LOCH

5163C

DIN 7603 AL A 14 X 20 FA. HELLERMANN PA6.6 SCHWARZ T30L-W 3,6X200

opt. customer's co 5001859147

5001859146

parts list: figure:

1316 057 023 068.93.05

CD 1/2004 10.07.2008 sheet 43

16 S 251 / SG*LL*ANGEFL*DW-WL H-H / RVI CL.RELEASE DEV. * depending on parts list no.

ZF-ELCAT parts list parts list: figure:

1316 057 023 068.93.05

CD 1/2004 10.07.2008 sheet 44

16 S 251 / SG*LL*ANGEFL*DW-WL H-H / RVI CL.RELEASE DEV.

item part no.

OCF description 100 1315 268 011 1 RELEASE FORK 140 1315 368 039 H 2 SHAFT 150 2 LOCKING SCREW 0636 031 070 2 LOCKING SCREW

mod. no. mod. intr.

technical information KPL.AUSR-WELLE*SW=134*2-SK

1111C M10X45 DURLOK/12.9 FA. UNBRAKO 12.9 M 10 X 45 DURLOK

**** END ****

opt. customer's co 5001848619 5001859722 5001843159