DOWNLOAD PDF ZF Transmission 16 S 181 RVI Parts Manual 1316.055.131

SPARE PARTS CATALOGUE CD-ROM 'ELCAT' 1/2004 31.07.2008

16 S 181 ZF parts list no.: 1316 055 131 customer: RVI

ZF FRIEDRICHSHAFEN AG

ZF-ELCAT technical information sheet parts list: 1316 055 131

item A10 A14 A16 F06 F10

F26 F34

F38

F40

F46 F50 F52 F60 F64 F66 F68 F74 F80 F96 F98 G00 G02 G08 G16 G30 G32

G36 G50 G56 G60

CD 1/2004 31.07.2008 sheet 2

16 S 181 / SG-KK*LL*ANGEFL*DW-WL H-H *SERVO-WL / RVI

text CUSTOMER:RVI COUNTRY:F CODE: CUST.SPEC.NO: TYPE NO: 5010452164 INSTAL.POSITION:HOR. LH *FLANGE MOUNTED* RATIO: 13,80- 0,84 *SG G13,80* 9,49* 6,53* 4,57* 3,02* 2,08* G 1,43* 1,00* R12,92 S11,54* 7,93* 5,46* 3,82* 2,53* 1,74* S 1,20* 0,84* R10,80 RATIO SERIES-BASIS:DG PLANET GEAR SET:I= 4,565* 5 GEAR HELICAL GEAR CONTROL:REMOTE CONTROL*HORIZONTAL LH *H-H SHIFT ASSISTANCE:SERVO LH ACTUATION:CONTROL CABLE GP:PLASTIC FORM PIPE SERVO:PLASTIC FORM PIPE SEPARAT.CLUTCH: SYNCHRONIZED 1+2 GEAR DK-SYNCHR. 3+4 GEAR BK-SYNCHR. INPUT SHAFT : L=109,0*SAE 10C 2 INCH JOURNAL:D=30 F7*SHAFT:D=50,30*BUSH:WITHOUT SHAFT:L=395,50 *SPLINE:L=120,000* BEARING CONSTANT I:GL *D= 99,916H5 SPIGOT BEARING:TAPER ROLLER REL.BRG.CARRIER:L=- 24,0 D= 60,000 F8 OUTPUT :STANDARD BEARINGS OUTP.FLANGE RA:OD=180 *NH= 4 *D=15,0 L=211,5 MOUNTING FACE HOUSING II:LEFT + RIGHT CONN.OF GEARSHIFT: CONTROL SHAFT DIMENSION:A=300,0* MEAS.POINT: SHIFTLEVER-LOCATION * SHIFT LEVER:R1= 70*CRANKED TO OUTSIDE CONTR.CONNECTION:POS. A * SET OF SPRINGS:LAYOUT Q1 * PAWL STOP: SPRING FORCE RG= 90N RESISTANCE DETENT:SPRING HF= 90N DETENT LEVER LAYOUT:VERSION= C SPRING*WF- 17N DETENT NG: SPRING FORCE= 200N SELECTION PATTERN:WI SWITCH: RG*CLOSING *G.SHIFT SHAFT PROTECTING CAP:WITH *BAYONET SWITCH: NG*OPENING * PROTECTING CAP:WITH *BAYONET SWITCH: GP*PREPARED * PROTECTING CAP:WITHOUT* AUXILIARY UNITS: SWITCH: GV*OPENING * PROTECTING CAP:WITH *BAYONET AUXILIARY UNITS/ACCESSORIES

ZF-ELCAT technical information sheet parts list: 1316 055 131

item G64 G66 G76

H50 H68 H70

M00 M02 M04 M14 M16 M18 M22 M28 M50 M58 M82 M90 M92 M94 M96 M98 Q50 Q52 S02 S04 S14 S18

CD 1/2004 31.07.2008 sheet 3

16 S 181 / SG-KK*LL*ANGEFL*DW-WL H-H *SERVO-WL / RVI

text HEAT EXCHANGER:FRONT LEFT *WITH G.BOX VENTING:BREATHER CLUTCH HOUSING:SAE 1 * INTEGR RELEASE: WITH CYL: * *L= HOLDING FIXTURE D= *SUSPENSION: SENSOR: * ASSEMBLY: 6 ELECTRONIC: PULSE TRANSMITTER TACHO:IMP/U 6,00 TRANSMIT:WITHOUT*PROTECT.CAP:WITHOUT PULSE TRANSMITTER TACHO:IMP/U 6,00 * TRANSMITTER:WITH *PROTECTING CAP:WITH POS: 1*INSTALL.DRAWING DRAWING: INSTALLATION: 1316 600 155 POSITION DELETED SECTION: 1316 051 550 SECTION: 1316 101 035(0) SECTION: 1316 173 042 SECTION: 1315 147 003(2) SECTION: 1315 192 100 ASSEMBLY INSTRUCTIONS: ASSEMBLY:OIL FILL+OVERFLOW *HOUSING LEFT+RIGHT ASSEMBLY:SHUT-OFF VALVE *F *THROTTLE:D=1,55 OIL CAPACITY: AP. 13,00L OIL GRADE ACC.TO ZF:TE-ML02 MASS : APPRX. 330,0 KG PAINT :DEEP-BLACK *RAL9005 ZFN915W PRESERVATION : KA1+2 /KI2/ *ZFN 916 QUALITY INSTRUCTION: TESTING:GAERBOX KPL/INTARDER 1Q49 154 847 VEHICLE DATA 1: MODEL:TEST VEHICLE *MAGNUM RVI /062465 *KW309/1900*N.M2000/1400 CLUTCH: F&S *MFZ2/400

ZF-ELCAT summary of figures parts list: 1316 055 131

figure 068.01.03 068.01.52 068.02.02 068.02.55 068.02.KB 068.03.01 068.03.81 068.04.12 068.04.KB 068.06.01 068.06.KB 068.06.KB 068.07.31 068.07.KB 068.07.KB 068.07.KB 068.08.30 068.08.81 068.08.KB 068.09.01 068.09.KB 068.10.02 068.10.KB 068.12.12 068.40.02 068.40.KB 068.43.02 068.43.21 068.43.KB 068.43.KB 068.43.KB 068.44.07 068.44.41 068.45.04 068.45.KB 068.46.03 068.46.KB 068.57.04 068.90.02 068.93.05

CD 1/2004 31.07.2008 sheet 4

16 S 181 / SG-KK*LL*ANGEFL*DW-WL H-H *SERVO-WL / RVI

part no.

1316 101 118 1316 101 955 1316 102 054 1315 102 436 1315 102 811 1316 103 008 1316 103 803 1316 104 038 1315 104 804 1316 106 008 1315 106 422 1315 106 800 1316 108 046 1316 108 824 1316 108 460 1316 108 031 1316 171 403 1316 171 806 1316 171 406 1316 109 022 1316 109 433 1316 111 004 1316 111 802 1316 149 429 1316 112 007 1315 112 422 1315 131 050 1315 131 047 1315 131 400 1315 131 805 1315 131 410 1315 132 015 1316 132 400 1316 133 008 1315 133 403 1316 134 016 1315 134 409 1316 145 002 1315 147 005 1315 168 016

description GEARBOX HOUSING GEARBOX HOUSING INPUT SHAFT CONN.PLATE INPUT SHAFT LAYSHAFT LAYSHAFT MAIN SHAFT MAIN SHAFT GEARSHIFT SYST. CONN.PARTS GEARSHIFT SYST. G.SHIFT HOUSING G.SHIFT HOUSING G.SHIFT SHAFT DETENT END COVER CONN.PARTS PNEUM.SERVOUNIT CONN.PARTS CONN.PARTS SELECTOR LEVER SELECTOR LEVER SET OF SPRINGS GV-SHIFT SYSTEM CONN.PARTS GP HOUSING COVER CLOSING COMPON. GP HOUSING CONN.PARTS PLANETARY DRIVE PLANETARY DRIVE SYNCHRONIZER SYNCHRONIZER GP SHIFT SYSTEM CONN.PARTS RANGE SELECTION CONN.PARTS CL.RELEASE DEV.

technical information DG/SG-KK*W I *FL.LI+RE *WT/VENTILBL DG/SG-KK *STANDARD SG-KK*16S181 *L109 *GL100*ZAPF.30 L-24*D60F8 *AUSR-WELLE *GETR*2-SK*A-PKT H A-PLATTE GETR*GEH.6KT-SCHR 13,80-0,84*KK*16S181 PUMPE GETR*GEH.1 6KT-SCHR 16S181*SG-KK+DG*NEUES K.K *GP-SV SCHMAL* GP GV+SV*EINSTELLUNG GV *RING WL*W I* GEH.2 W I RG/HG-VERSCHL GLEITSTEINE 1-4GANG *SCHALTSCHIENE VERST WL-SERVO*W I*H-H*CGS WL-SERVO*H-H *R= 70 *KABELZUG RVI SERVO WL/WR*RASTE 200N *NG-BUEGEL 1316 WL/WR-SERVO*W I*H-H*HF 90N *R.HEBEL RE AU WL-SERVO WL/WR-SERVO*LA=F*D=OHNE *VORGEFORMTES WL/WR-SERVO*2-ST.SCHLTG. *ASIEN HASV 2-ST*D=1,55 INTEGR. *RG-RASTE 90N*WL/ NG-OEFF/BAJO*RG-SCHL*BAJO *SERVO*RG-STIF CGS*VORMONTAGE CGS*ANBAU *RVI MAGNUM + PREMIUM SERVO-WL*Q1*WF 17N *6KT=16*GS KOLBEN 50,5 235N*GV-LAG.GEH.1 SG*GV-OEFF*BAJONETT 16S151/221*SOLO*ET *OHNE GP-LUFTKANAL ABTR*L=52*GDAL *ECO II/III NA-OEFFNUNG

E-TACHO-POS.1UHR 4,565*GP-SV*FL.PROF.90 180*LZ= 4*D=15,0*L=211,5 MOLYB*FL-PROFIL 90*E/Z6-V *GP-SV*16S151/221 MOLYBDAEN*FL-PROFIL 80 *SV-GP PROFIL 90 16S221*ZYL*LUFTKANAL *GP-ANZEIGENUT 145N*GP-VORB *GV-LAG 16S221 *VORGEFORMTE ROHRE OELKUEHLER VORNE LI AUSR-WELLE*SW=134*2-SK *MAN

parts list: figure:

1316 055 131 068.01.03

CD 1/2004 31.07.2008 sheet 5

16 S 181 / SG-KK*LL*ANGEFL*DW-WL H-H *SERVO-WL / RVI GEARBOX HOUSING * depending on parts list no.

parts list: figure:

1316 055 131 068.01.52

CD 1/2004 31.07.2008 sheet 6

16 S 181 / SG-KK*LL*ANGEFL*DW-WL H-H *SERVO-WL / RVI GEARBOX HOUSING * depending on parts list no.

CD 1/2004 31.07.2008 sheet 7

ZF-ELCAT parts list parts list: figure:

1316 055 131 068.01.03 068.01.52

16 S 181 / SG-KK*LL*ANGEFL*DW-WL H-H *SERVO-WL / RVI GEARBOX HOUSING GEARBOX HOUSING

item part no.

OCF description 010 1316 201 142 1 CLUTCH HOUSING /110 1316 301 064 H 1 CLUTCH HOUSING /120 1315 201 097 1 PIPE 020 1315 301 233 RH 1 GASKET 030 1316 201 111 H 1 HOUSING 050 1 SCREW PLUG 0736 305 070 H 1 SCREW PLUG 0730 008 637 R 1 SEALING RING 140 0731 201 563 4 CYLINDRICAL PIN 160 14 HEXAGON SCREW 0736 010 180 14 HEXAGON SCREW 170 1 HEXAGON SCREW 0736 010 180 1 HEXAGON SCREW 180 6 HEXAGON SCREW 0736 010 182 6 HEXAGON SCREW 190 1 HEXAGON SCREW 0736 010 182 1 HEXAGON SCREW 200 1 SCREW PLUG 0636 304 049 1 SCREW PLUG 0730 008 637 R 1 SEALING RING 230 1 SCREW PLUG 0636 304 049 1 SCREW PLUG 0730 008 637 R 1 SEALING RING 280 1 SCREW PLUG 0636 304 049 1 SCREW PLUG 0730 008 637 R 1 SEALING RING 300 0501 318 802 H 1 SCREEN INSERT 310 1316 201 056 1 SPRAY TUBE 340 0634 313 198 RH 1 O-RING 350 1316 305 001 1 REV.IDLER GEAR 360 0750 115 369 2 NEEDLE CAGE 370 1316 201 029 H 1 REV.IDLER SHAFT /120 0631 329 296 1 SLOT.PIN 420 1315 301 151 1 COVER 430 0501 316 146 RH 1 GASKET 440 10 HEXAGON SCREW 0636 015 405 10 HEXAGON SCREW

500 510 520 600 620 630

700

0630 001 048 H

10 WASHER

0730 365 147 RH 0731 101 047 H

1 TYPE PLATE 4 BLIND RIVET 1 BREATHER 1 BREATHER 1 LOCKING PIN 1 COMPR.SPRING 1 SCREW PLUG 1 SCREW PLUG 1 SEALING RING 1 PROTECTION CAP

0501 202 797 R 1313 306 013 H 0732 040 736 RH 0636 302 067 0634 801 249 R 1315 301 230 H

mod. no. mod. intr.

5348C 2291A 1323B

1323B

1323B

1323B

technical information KPL. IN 1316 201 141(1) ENTHALT.IN 1316 301 060(0) KPL.

opt. customer's co

KPL.DG IN 1316 201 112(0) M24X1,5 * 60N.M*DICHTRING ENTHALT.IN 0736 305 041(2) A24X29 IN 0730 008 636(2) IN 0731 201 458(1) M10X70 M10X70 M10X70 M10X70 M10X140 M10X140 M10X140 M10X140 M24X1,5 * 60N.M*DICHTRING DIN 910 ST A3C M 24X1,5 A24X29 IN 0730 008 636(2) M24X1,5 * 60N.M*DICHTRING DIN 910 ST A3C M 24X1,5 A24X29 IN 0730 008 636(2) M24X1,5 * 60N.M*DICHTRING DIN 910 ST A3C M 24X1,5 A24X29 IN 0730 008 636(2)

5001854268

0947C KPL. IN 1315 201 112(0) ZFN 744 FPM -70-10 20 X 3 Z22 WTB 45,0X57,0X25,0 KPL.16S221*DG*L=107 ISO 8752 ST 10 X123 2166A M10X28 DIN933ALT/8.8 A3C DIN 933 ALT 8.8 A3C AUSG.87-09 M 10 X 28 DIN 125 ALT 200HV A3C AUSG.9010,5 EINHEITSSCHILD

5001858107 5001842856

5001842867 5001853882 5001842866

5001842868 5001842868 5001842869 5001853882 5001842869 5001853882 5001842869 5001853882 5001858979 5001850201 5000287854 5001848707 5001848708 5001849621 5001842874 5001848202 5001843162

5001853605 M10X1KEG KPL.

M26X1,5 * 70N.M*DICHTRING DIN 908 ST A3C M 26X1,5 DIN 7603 AL A 26 X 31

5000807793 5000289738 5000240495 5001842876 5001848205 5001859268

parts list: figure:

1316 055 131 068.02.02

CD 1/2004 31.07.2008 sheet 8

16 S 181 / SG-KK*LL*ANGEFL*DW-WL H-H *SERVO-WL / RVI INPUT SHAFT * depending on parts list no.

parts list: figure:

1316 055 131 068.02.55

CD 1/2004 31.07.2008 sheet 9

16 S 181 / SG-KK*LL*ANGEFL*DW-WL H-H *SERVO-WL / RVI CONN.PLATE * depending on parts list no.

CD 1/2004 31.07.2008 sheet 10

ZF-ELCAT parts list parts list: figure:

1316 055 131 068.02.02 068.02.55

16 S 181 / SG-KK*LL*ANGEFL*DW-WL H-H *SERVO-WL / RVI INPUT SHAFT CONN.PLATE

item part no.

OCF description 010 1316 202 038 1 INPUT SHAFT /030 1315 302 196 1 PIPE /050 0630 502 027 R 1 RETAINING RING /070 0501 314 060 H 1 OIL DAM 050 1316 302 057 1 HELICAL GEAR 070 1312 304 027 R 1 CLUTCH BODY 090 1312 304 056 R 1 CLUTCH BODY 110 1310 304 202 RH 1 SLIDING SLEEVE 130 1297 304 484 RH 2 SYNCHRO.RING 150 1297 304 436 RH 3 PRESSURE PIECE 160 0732 040 409 R 3 COMPR.SPRING 200 0750 117 732 1 TA.ROLL.BEARING 220 0730 501 598 H 1 RETAINING RING 240 1 SHIM 2050 309 094 0730 007 489 0730 007 488 0730 007 487 0730 007 486 0730 007 485 0730 007 484 0730 007 483 0730 007 482 0730 007 481 0730 007 480 0730 007 479 0730 007 136 0730 007 135 0730 007 134 0730 007 133 0730 007 132 0730 007 131 0730 007 130 0730 007 129 2050 309 034 0730 007 128 0730 007 127 0730 007 126 2050 309 065 0730 005 749 0730 005 748 260 0501 314 587 R 270 1315 302 040 274 0730 150 766 H 280 1315 202 065 /008 1315 402 161 /110 1315 302 161 H /120 0501 312 738 R /130 0730 260 398 /150 0501 312 738 R /220 0501 312 738 R /230 0730 260 398 /250 0501 312 738 R 290

1 SHIM 1 SHIM 1 SHIM 1 SHIM 1 SHIM 1 SHIM 1 SHIM 1 SHIM 1 SHIM 1 SHIM 1 SHIM 1 SHIM 1 SHIM 1 SHIM 1 SHIM 1 SHIM 1 SHIM 1 SHIM 1 SHIM 1 SHIM 1 SHIM 1 SHIM 1 SHIM 1 SHIM 1 SHIM 1 SHIM 1 SHIM 1 GASKET 1 SPACER RING 2 WASHER 1 CONN.PLATE 1 1 CONN.PLATE 1 SEALING RING 1 BUSH 1 SEALING RING 1 SEALING RING 1 BUSH 1 SEALING RING 1 SHAFT SEAL

mod. no. mod. intr.

technical information KPL.L109*GL100*ZAPF.30

opt. customer's co

5332C DIN 472

50X2

5332C

5378A 77269

Z=35 ENTHALT.IN 1310 304 107(1) ZF-BK150 ZF-BK150/122 IN 1268 304 509(2)

79921

2111D

5001831661 5001854270 5001831793 5001831792 5001848744 5001845809 5000289398 5000242857 5001848210 5001848211

WTB 85,0X150,0X30,5 85X4 WTB 2050 309 090(2) -A= 0,90- 2,20(ABSTUFUNG:0,05MM) A=2,20 NB 5001842888 A=2,15 NB 5001853273 A=2,10 NB 5001842889 A=2,05 NB 5001853274 A=2,00 NB 5001842890 A=1,95 NB 5001853275 A=1,90 NB 5001853276 A=1,85 NB 5001842891 A=1,80 NB 5001853277 A=1,75 NB 5001853278 A=1,70 NB 5001853279 A=1,65 NB 5001853280 A=1,60 NB 5001842892 A=1,55 NB 5001853281 A=1,50 NB 5000853282 A=1,45 NB 5001842893 A=1,40 NB 5001853283 A=1,35 NB 5001853284 A=1,30 NB 5001842894 A=1,25 NB 5001853285 A=1,20 NB 0003224328 A=1,15 NB 5001842895 A=1,10 NB 5001853286 A=1,05 NB 5001853287 A=1,00 NB 0003224329 A=0,95 NB 5001853288 A=0,90 NB 5001842896 5001842897 5001842898 A=3,30 5001842899 KPL.

30X37X4* A=25,00 30X37X4* 30X37X4* A=25,00 30X37X4* 01.01.2004 75X55X8

5001853291 5001842902 5001842901 5001842902 5001842902 5001842901 5001842902

ZF-ELCAT parts list parts list: figure:

item 520

1316 055 131 068.02.02 068.02.55

16 S 181 / SG-KK*LL*ANGEFL*DW-WL H-H *SERVO-WL / RVI INPUT SHAFT CONN.PLATE

part no.

OCF description 0734 310 387 R 1 SHAFT SEAL 8 HEXAGON SCREW 0636 015 592 8 HEXAGON SCREW

580 0636 015 593

CD 1/2004 31.07.2008 sheet 11

3 HEXAGON SCREW 3 HEXAGON SCREW

mod. no. mod. intr.

technical information opt. customer's co 75X55X8 FA.CFW M10X35Z1DIN933ALT/10.9 A3C DIN 933 ALT 10.9 A3C AUSG.87-0 5001853607 M 10 X 35 Z1 M10X60Z1DIN933ALT/10.9 A3C DIN 933 ALT 10.9 A3C AUSG.87-0 5001853608 M 10 X 60 Z1

parts list: figure:

1316 055 131 068.03.01

CD 1/2004 31.07.2008 sheet 12

16 S 181 / SG-KK*LL*ANGEFL*DW-WL H-H *SERVO-WL / RVI LAYSHAFT * depending on parts list no.

parts list: figure:

1316 055 131 068.03.81

CD 1/2004 31.07.2008 sheet 13

16 S 181 / SG-KK*LL*ANGEFL*DW-WL H-H *SERVO-WL / RVI LAYSHAFT * depending on parts list no.

CD 1/2004 31.07.2008 sheet 14

ZF-ELCAT parts list parts list: figure:

1316 055 131 068.03.01 068.03.81

item part no.

010 1316 303 033 020

030 040 050

060 070 080 200 220

0730 112 938 0730 112 937 0730 112 936 0730 112 935 0730 106 860 0730 106 917 0730 106 916 0730 106 915 0730 106 914 0730 106 913 0730 106 912 0730 106 911 0730 106 910 0730 106 909 0730 106 908 0730 100 799 0730 100 800 0730 100 801 0730 100 802 0730 100 803 0730 101 466 0730 101 467 0730 101 468 0730 101 469 0730 101 470 0730 101 471 0730 106 907 0730 106 906 0730 106 905 0750 117 009 RH 0750 117 009 RH

0630 531 065 H 0630 501 111 0630 501 112 0630 501 113 0630 501 114 0630 501 115 0630 501 116 0630 501 117 0630 501 118 0630 501 160 0630 531 064 0630 501 159 0630 501 148 1316 303 058 1316 303 056 1316 303 063 1315 303 060 RH 1315 302 121 H

16 S 181 / SG-KK*LL*ANGEFL*DW-WL H-H *SERVO-WL / RVI LAYSHAFT LAYSHAFT

OCF description 1 LAYSHAFT 1 SHIM 1 SHIM 1 SHIM 1 SHIM 1 0USGL.SCHEIBE 1 SHIM 1 SHIM 1 SHIM 1 SHIM 1 SHIM 1 SHIM 1 SHIM 1 SHIM 1 SHIM 1 SHIM 1 SHIM 1 SHIM 1 SHIM 1 SHIM 1 SHIM 1 SHIM 1 SHIM 1 SHIM 1 SHIM 1 SHIM 1 SHIM 1 SHIM 1 SHIM 1 SHIM 1 SHIM 1 TA.ROLL.BEARING 1 TA.ROLL.BEARING 1 RETAINING RING 1 RETAINING RING 1 RETAINING RING 1 RETAINING RING 1 RETAINING RING 1 RETAINING RING 1 RETAINING RING 1 RETAINING RING 1 RETAINING RING 1 RETAINING RING 1 RETAINING RING 1 RETAINING RING 1 RETAINING RING 1 RETAINING RING 1 HELICAL GEAR 1 HELICAL GEAR 1 HELICAL GEAR 1 GASKET 1 PUMP HOUSING 1 PUMP HOUSING

mod. no. mod. intr.

7375C 7375C 7375C 7375C 7375C

2877A

75598 75598 5349C

technical information opt. customer's co ENTHALT.IN 1316 303 032(0) 5001848752 WTB 0730 106 904(2) -A= 1,85- 3,25(ABSTUFUNG:0,05MM) A=3,25 NB A=3,20 NB A=3,15 NB A=3,10 NB A=3,05 NB 5001850590 A=3,00 NB 5001842904 A=2,95 NB 5001853292 A=2,90 NB 5001853293 A=2,85 NB 5001842905 A=2,80 NB 5001853294 A=2,75 NB 5001853295 A=2,70 NB 5001842906 A=2,65 NB 5001853296 A=2,60 NB 5001853297 A=2,55 NB 5001842907 A=2,50 NB 5001853298 A=2,45 NB 5001853299 A=2,40 NB 5001842908 A=2,35 NB 5001853300 A=2,30 NB 5001853301 A=2,25 NB 5001842909 A=2,20 NB 5001853302 A=2,15 NB 5001853303 A=2,10 NB 5001842910 A=2,05 NB 5001853304 A=2,00 NB 5001853305 A=1,95 NB 5001842911 A=1,90 NB 5001853306 A=1,85 NB 5001842912 WTB 49,2X103,1X43,6 5001843170 WTB 49,2X103,1X43,6 5001843170 WTB -A= 2,40- 3,00(ABSTUFUNG:0,05MM) DIN 471 50X3 NB DIN 471 50X2,95 NB 7701010340 DIN 471 50X2,9 NB 7701010341 DIN 471 50X2,85 NB 7701010342 DIN 471 50X2,8 NB 7701010343 DIN 471 50X2,75 NB DIN 471 50X2,7 NB 7701010345 DIN 471 50X2,65 NB 7701010346 DIN 471 50X2,6 NB 7701010347 DIN 471 50X2,55 NB 7701010348 DIN 471 50X2,5 NB 7701014619 DIN 471 50X2,45 NB 7701010350 DIN 471 50X2,4 NB 7701010364 Z26 5001853609 Z32 5001854274 Z=35 IN 1316 303 062(1) 5001853611 WTB* *GD*G-ALS WW 5001842919

CD 1/2004 31.07.2008 sheet 15

ZF-ELCAT parts list parts list: figure:

item 240 250 270

300

1316 055 131 068.03.01 068.03.81

16 S 181 / SG-KK*LL*ANGEFL*DW-WL H-H *SERVO-WL / RVI LAYSHAFT LAYSHAFT

part no.

OCF description 1315 302 117 H 1 PUMP HOUSING 1314 202 039 H 1 PUMP SHAFT 1315 303 027 1 ROTOR 1 PUMP COVER 1315 302 120 H 1 PUMP COVER 1315 302 116 H 1 PUMP COVER 8 HEXAGON SCREW 0636 015 594 8 HEXAGON SCREW

310 0636 015 592

3 HEXAGON SCREW 3 HEXAGON SCREW

0636 015 593

1 HEXAGON SCREW 1 HEXAGON SCREW

0636 015 592

2 HEXAGON SCREW 2 HEXAGON SCREW

320

330

mod. no. mod. intr.

technical information KPL. AUSSEN WTB* *GD*G-ALS

opt. customer's co WW 5001842920 5001842921 WW 5001842922 WW

M10X85Z1DIN933ALT/10.9 A3C DIN 933 ALT 10.9 A3C AUSG.87-0 M 10 X 85 Z1 M10X35Z1DIN933ALT/10.9 A3C DIN 933 ALT 10.9 A3C AUSG.87-0 M 10 X 35 Z1 M10X60Z1DIN933ALT/10.9 A3C DIN 933 ALT 10.9 A3C AUSG.87-0 M 10 X 60 Z1 M10X35Z1DIN933ALT/10.9 A3C DIN 933 ALT 10.9 A3C AUSG.87-0 M 10 X 35 Z1

5001853612

5001853607

5001853608

5001853607

parts list: figure:

1316 055 131 068.04.12

CD 1/2004 31.07.2008 sheet 16

16 S 181 / SG-KK*LL*ANGEFL*DW-WL H-H *SERVO-WL / RVI MAIN SHAFT * depending on parts list no.

ZF-ELCAT parts list parts list: figure:

1316 055 131 068.04.12

16 S 181 / SG-KK*LL*ANGEFL*DW-WL H-H *SERVO-WL / RVI MAIN SHAFT

item part no.

OCF description 010 1316 304 132 H 1 MAIN SHAFT 040 0750 115 303 1 NEEDLE CAGE 050 1316 304 002 1 HELICAL GEAR 090 1315 204 006 H 1 SYNCHRONIZER /110 1312 304 106 R 1 CLUTCH DISC /120 1268 304 424 R 1 INTERNAL RING /130 1268 304 494 RH 1 INTERM.RING /140 1268 304 525 R 1 OUTER RING /150 1312 304 158 R 1 SYNCHRO.BODY /160 1312 304 159 RH 3 COUPLING ELEM. /170 1310 304 175 RH 1 SLIDING SLEEVE /180 0732 040 409 R 3 COMPR.SPRING /190 1297 304 436 RH 3 PRESSURE PIECE /200 1268 304 525 R 1 OUTER RING /210 1268 304 494 RH 1 INTERM.RING /220 1268 304 424 R 1 INTERNAL RING /230 1312 304 106 R 1 CLUTCH DISC 140 1312 304 084 H 1 BUSH 150 0750 115 327 1 NEEDLE CAGE 160 1316 304 010 1 HELICAL GEAR 180 1312 304 124 1 CLUTCH BODY 200 1316 304 133 H 1 BUSH 210 0750 115 326 1 NEEDLE CAGE 220 1316 304 012 1 HELICAL GEAR 260 0750 117 678 H 1 TA.ROLL.BEARING 270 1 RETAINING RING 0630 501 316 0630 501 336 0630 501 315 0630 501 335 0630 501 314 0630 501 334 0630 501 313 0630 501 333 0630 501 312 0630 501 337 0630 501 338 0630 501 339 280 1316 332 109 300 1312 304 150 RH 320 0750 115 303 330 1316 304 094 350 1316 304 159 370 1316 204 014 /010 1316 304 162 /020 1315 304 135 /030 1316 304 149 /050 1297 304 436 RH /060 0732 040 409 R 390 1316 304 159 410 0750 101 158 420 0750 119 124 430 0750 115 531 H 440 1316 304 103

CD 1/2004 31.07.2008 sheet 17

1 RETAINING RING 1 RETAINING RING 1 RETAINING RING 1 RETAINING RING 1 RETAINING RING 1 RETAINING RING 1 RETAINING RING 1 RETAINING RING 1 RETAINING RING 1 RETAINING RING 1 RETAINING RING 1 RETAINING RING 1 PRESSURE DISC 1 PIPE 1 NEEDLE CAGE 1 HELICAL GEAR 1 CLUTCH BODY 1 SYNCHRONIZER 1 SYNCHRO.BODY 1 SLIDING SLEEVE 2 SYNCHRO.RING 3 PRESSURE PIECE 3 COMPR.SPRING 1 CLUTCH BODY 2 THRUST WASHER 1 INTERNAL RING 2 ROLLER CAGE 1 HELICAL GEAR

mod. no. mod. intr.

technical information WTB 92,0X100,0X63,0 2G/Z38 KPL.1+2G*DK ENTHALT.IN 1310 304 098(1) IN 1315 304 038(1) ENTHALT.IN 6002 306 153(0) ENTHALT.IN 1310 304 095(1) ZF-D171/164

6893A

5923A

5404C

1295D 1295D

1295D

opt. customer's co 5001853190 5001848858 5001848791 5001832906 5001832907 5001849668 5001832976 5001842925 5001832974 5001847344 5000242857 5000289398 5001832976 5001849668 5001832907 5001832906 5001848815 5001848818 5001848819 5001848822 5001854361 5001848824 5001848825 5001848849

IN 1268 304 509(2) ENTHALT.IN 1310 304 095(1) ENTHALT.IN 6002 306 153(0) IN 1315 304 038(1) ENTHALT.IN 1310 304 098(1) ENTHALT.IN 1312 304 007(2) WTB 96,0X104,0X72,0 1G/Z47 ENTHALT.IN 1312 304 055(1) A=50,00 IN 1312 304 010(2) WTB 90,0X98,0X50,0 RG*Z44 WTB 80,0X140,0X36,5 WTB -A= 3,10- 3,65(ABSTUFUNG:0,05MM) DIN 471 80X3,5 NB 5001831923 DIN 471 80X3,45 NB 5001853310 DIN 471 80X3,4 NB DIN 471 80X3,35 NB 5001850409 DIN 471 80X3,3 NB 5001842931 DIN 471 80X3,25 NB 5001853311 DIN 471 80X3,2 NB 5001850413 DIN 471 80X3,15 NB 5001850414 DIN 471 80X3,1 NB 5001842932 DIN 471 80X3,55 NB 5001853312 DIN 471 80X3,6 NB 5001842935 DIN 471 80X3,65 NB 5001850410 IN 1316 332 108(1) ENTHALT.IN 1312 304 149(3) 5001823850 WTB 92,0X100,0X63,0 5001848858 Z34 5001853614 ZF-BK 144 KPL.3+4G*ZF-BK*144 ZF-BK144 ZF-BK 144 D=144 ZF-BK144 IN 1268 304 509(2) 5000289398 5000242857 ZF-BK 144 WTB 5001851626 WTB 67,0X77,0X66,1 5001853233 WTB 77,0X101,0X29,0 5001853234 Z32 5001848865

ZF-ELCAT parts list parts list: figure:

item 460

480 500 /010

1316 055 131 068.04.12

part no.

1315 304 048 1315 304 047 1315 304 046 1315 304 045 1315 304 044 1315 304 043 1315 304 085 1315 304 086 0750 117 232 H 1312 204 040 H

0730 107 023 H 0730 107 022 H 0730 107 021 H 0730 107 020 H 0730 107 019 H /020 0730 062 781 R 520 0730 006 171 H 0730 005 465 0730 006 170 0730 005 464 0730 007 746 0730 007 747

16 S 181 / SG-KK*LL*ANGEFL*DW-WL H-H *SERVO-WL / RVI MAIN SHAFT

OCF description 1 AXIAL WASHER 1 AXIAL WASHER 1 AXIAL WASHER 1 AXIAL WASHER 1 AXIAL WASHER 1 AXIAL WASHER 1 AXIAL WASHER 1 AXIAL WASHER 1 AXIAL WASHER 1 TA.ROLL.BEARING 1 SPLIT RING 2 SPLIT RING 2 SPLIT RING 2 SPLIT RING 2 SPLIT RING 2 SPLIT RING 2 SPLIT RING 1 RETAINING RING 1 RING 1 RING 1 RING 1 RING 1 RING 1 RING 1 RING

CD 1/2004 31.07.2008 sheet 18

mod. no. mod. intr.

technical information opt. customer's co WTB 1315 304 042(2) -A= 7,30- 8,00(ABSTUFUNG:0,10MM) A=8,00 NB 5001854418 A=7,90 NB 5001831821 A=7,80 NB A=7,70 NB 5001842939 A=7,60 NB A=7,50 NB 5001842940 A=7,40 NB A=7,30 NB 5001842941 WTB 42,0X40,3 5001823861 KPL.GESTANZT WTB 0730 106 207(2) -A= 4,60- 5,00(ABSTUFUNG:0,20MM) A=5,00 NB 5001850728 A=4,90 NB 5001831822 A=4,80 NB A=4,70 NB 5001831823 A=4,60 NB 5001831824 ENTHALT.IN 0730 062 636(2) 5001831825 WTB 0730 005 463(2) -A= 2,60- 3,50(ABSTUFUNG:0,10MM) A=3,50 NB 5001842943 A=3,40 NB A=3,30 NB 5001854425 A=3,20 NB 5001842944 A=3,10 NB A=3,00 NB 5001842945

parts list: figure:

1316 055 131 068.06.01

CD 1/2004 31.07.2008 sheet 19

16 S 181 / SG-KK*LL*ANGEFL*DW-WL H-H *SERVO-WL / RVI GEARSHIFT SYST. * depending on parts list no.

ZF-ELCAT parts list parts list: figure:

1316 055 131 068.06.01

CD 1/2004 31.07.2008 sheet 20

16 S 181 / SG-KK*LL*ANGEFL*DW-WL H-H *SERVO-WL / RVI GEARSHIFT SYST.

item part no.

OCF description 020 1316 206 043 1 GEAR SHIFT RAIL 040 1316 306 015 2 SLIDING PAD 060 1316 206 047 1 GEAR SHIFT RAIL 080 1316 306 015 2 SLIDING PAD 100 1316 206 050 1 GEAR SHIFT RAIL 220 1 SCREW PLUG 0636 302 021 1 SCREW PLUG 0634 801 062 R 1 SEALING RING 320 1 SCREW PLUG 0636 302 021 1 SCREW PLUG 0634 801 062 R 1 SEALING RING

mod. no. mod. intr. technical information 1269D 01.11.2003 KPL.W I*IN 1315 206 060(1)

opt. customer's co 5001859283

1269D

01.11.2003 KPL.W I*IN 1315 206 064(1)

1269D

01.11.2003 KPL.W I*IN 1315 206 068(1) M18X1,5 * 35N.M*DICHTRING DIN 908 ST A3C M 18X1,5 DIN 7603 AL A 18 X 24 M18X1,5 * 35N.M*DICHTRING DIN 908 ST A3C M 18X1,5 DIN 7603 AL A 18 X 24

5001859283

57730

57730

5001833181

5001833181

parts list: figure:

1316 055 131 068.07.31

CD 1/2004 31.07.2008 sheet 21

16 S 181 / SG-KK*LL*ANGEFL*DW-WL H-H *SERVO-WL / RVI G.SHIFT HOUSING * depending on parts list no.

CD 1/2004 31.07.2008 sheet 22

ZF-ELCAT parts list parts list: figure:

1316 055 131 068.07.31

16 S 181 / SG-KK*LL*ANGEFL*DW-WL H-H *SERVO-WL / RVI G.SHIFT HOUSING

item part no.

OCF description 010 1315 307 383 H 1 G.SHIFT HOUSING 030 0501 209 212 H 1 DETENT 040 0630 532 130 1 V-RING 080 0631 306 123 R 1 CYLINDRICAL PIN 100 0730 260 703 1 BUSH 130 0734 309 376 R 1 SHAFT SEAL 300 1315 307 294 1 QUILL SHAFT 320 0731 201 702 H 1 PIN 350 1315 307 333 1 DRIVER 360 1315 307 218 1 LOCKING PIECE 370 1316 208 003 2 PIN 380 0630 501 006 H 2 RETAINING RING 410 1316 208 002 1 VALVE LEVER 430 0731 201 732 H 1 PIN 440 0635 303 019 1 NEEDLE BUSH 450 0731 201 732 H 1 PIN 470 1315 307 226 1 ROLLER 490 1315 307 292 H 1 LEVER 500 1316 307 022 1 BRACKET 510 1 HEXAGON NUT 0637 006 172 RH 1 HEXAGON NUT 550 580 600 620 650 660 680

700 730

750 870 890 930 940 950

0631 306 832 R 1315 307 203 0631 306 832 R 0631 306 832 R 1315 307 203 0631 306 832 R

0636 010 593 H

1 CYLINDRICAL PIN 1 DETENT LEVER 1 CYLINDRICAL PIN 1 CYLINDRICAL PIN 1 DETENT LEVER 1 CYLINDRICAL PIN 1 SCREW 1 SCREW 1 SEALING RING 1 COMPR.SPRING 1 SCREW 1 SCREW 1 SEALING RING 1 COMPR.SPRING 1 GASKET 8 HEXAGON SCREW 8 HEXAGON SCREW 1 PROTECTING CAP 1 G.SHIFT LEVER 1 BOLT+NUT 1 HEXAGON SCREW

0637 006 120 R

1 HEXAGON NUT

1315 307 019 0730 009 515 R 0732 041 612 1315 307 019 0730 009 515 R 0732 041 612 1315 307 013 R 0736 010 203 1315 307 387 H 1315 307 385 H

mod. no. mod. intr.

technical information KPL. FA. ORBIS JV 42 ZFN 6 ST 8 M 6X 24 A=13,70 28X42X11 ENTHALT.IN 1315 307 293(1)

KPL. DIN 471 10X1 KPL. IN 0731 201 704(2) FA. INA BK 1015 IN 0731 201 704(2)

10X14X15

IN 1315 307 408(2) M8 DIN934ALT/8 A3C DIN 934 ALT 8 A3C AUSG.87-10 M 8 ZFN 6 16MNCR5 E 6 H 8X 20 ZFN ZFN

1322B

1322B

0068B 0588B

6 16MNCR5 E 6 16MNCR5 E

6 H 8X 20 6 H 8X 20

ZFN 6 16MNCR5 E 6 H 8X 20 M22X1,5 M22X1,5 A22X27 IN 0730 008 636(2) M22X1,5 M22X1,5 A22X27 IN 0730 008 636(2)

M8X80 M8X80 IN 1315 307 386(2) M10X65 DIN931ALT/10.9 A3C DIN 931 ALT 10.9 A3C AUSG.87-0 M 10 X 65 DIN 934 ALT 10 A3C AUSG.87-10 M 10

opt. customer's co 5001856376 5001842953 5001842966 5001853238 5001853239 5001853240 5001853701 5001853243 5001853244 5001853245 7701029131 5001853247 5001858818 5001853250 5001858818 5001853251 5001853252 5001859982

5000293164 5001853255 5000293164 5000293164 5001853255 5000293164 5001842977 5001854051 5001838912 5001842977 5001854051 5001838912 5001842952 5001853546 5001853262 5001853579 5001853580

parts list: figure:

1316 055 131 068.08.30

CD 1/2004 31.07.2008 sheet 23

16 S 181 / SG-KK*LL*ANGEFL*DW-WL H-H *SERVO-WL / RVI END COVER * depending on parts list no.

parts list: figure:

1316 055 131 068.08.81

CD 1/2004 31.07.2008 sheet 24

16 S 181 / SG-KK*LL*ANGEFL*DW-WL H-H *SERVO-WL / RVI CONN.PARTS * depending on parts list no.

ZF-ELCAT parts list parts list: figure:

1316 055 131 068.08.30 068.08.81

16 S 181 / SG-KK*LL*ANGEFL*DW-WL H-H *SERVO-WL / RVI END COVER CONN.PARTS

item part no.

OCF description 110 1315 307 279 H 1 COVER 120 0501 318 308 RH 1 GASKET 130 4 HEXAGON SCREW 0636 015 299 RH 4 HEXAGON SCREW 0630 001 075 RH 4 WASHER 150 160 170

0501 211 290 1315 307 242 R 0736 010 203

180 0736 010 203 400

410 420

0637 835 026 RH 0730 008 056 R 1315 245 018 H 0737 835 226 H 0730 008 056 R

CD 1/2004 31.07.2008 sheet 25

1 PNEUM.SERVOUNIT 1 GASKET 2 HEXAGON SCREW 2 HEXAGON SCREW 2 HEXAGON SCREW 2 HEXAGON SCREW 1 UNION SCREW 1 UNION SCREW 2 SEALING RING 1 PIPE 1 UNION SCREW 1 UNION SCREW 2 SEALING RING

mod. no. mod. intr. technical information opt. customer's co 4435A 5001853263 2957C 5001853322 4435A M8X20 ISO4017/8.8 A3C ISO 4017 8.8 A3C M 8 X 20 DIN 125 ALT 200HV A3C AUSG.905000811069 8,4 KPL. 5001853265 5001853266 7014B M8X80 M8X80 5001853546 7014B M8X80*FLAECHENDICHTG M8X80 5001853546 8 DIN7643 DIN 7643 8 5000806316 8664B A12X17 5001856617 3834B KPL.PSE-HASV*LA=F*8X1 5001857379 8101B ADAPTER ANSCHLUSS M12X1,5 5001858679 8664B A12X17 5001856617

parts list: figure:

1316 055 131 068.09.01

CD 1/2004 31.07.2008 sheet 26

16 S 181 / SG-KK*LL*ANGEFL*DW-WL H-H *SERVO-WL / RVI CONN.PARTS * depending on parts list no.

ZF-ELCAT parts list parts list: figure:

1316 055 131 068.09.01

16 S 181 / SG-KK*LL*ANGEFL*DW-WL H-H *SERVO-WL / RVI CONN.PARTS

item part no.

OCF description 010 6038 202 043 H 1 CUT-OFF VALVE 030 0501 209 188 1 BALL ROLLER 050 0501 209 188 1 BALL ROLLER 070 0634 313 505 R 1 O-RING 090 4 HEXAGON SCREW 0636 010 575 4 HEXAGON SCREW 0630 001 075 RH 4 WASHER 150

160 170 250 270

300 320

1315 307 019 0730 009 515 R 1315 307 384 0732 041 612 0731 201 446

CD 1/2004 31.07.2008 sheet 27

1 SCREW 1 SCREW 1 SEALING RING 1 BOLT 1 COMPR.SPRING 1 PIN 1 SWITCH

0501 210 059 R 0634 801 062 R 0731 208 256

1 SWITCH 1 SEALING RING 1 PIN 1 SWITCH

0501 210 058 0634 801 062 R

1 SWITCH 1 SEALING RING

mod. no. mod. intr. technical information opt. customer's co 2143C KPL.H-H*ZULUFTDROSSEL 1,55 5001859718 KPL. 5001842967 KPL. 5001842967 ZFN 744 ACM -80-10 42 X 3 5001842968 M8X65 ISO4014/8.8 A3C ISO 4014 8.8 A3C M 8 X 65 5001850733 DIN 125 ALT 200HV A3C AUSG.905000811069 8,4 1322B M22X1,5 M22X1,5 5001842977 A22X27 IN 0730 008 636(2) 5001854051 3958B ENTHALT.IN 1250 307 589(2) 5001856389 5001838912 ENTHALT.IN 0731 201 445(2) 5001853272 OEFF*45N.M*DICHTRING *BAJONETT KPL. 5001845859 DIN 7603 AL A 18 X 24 5001833181 A=30,0 5001856388 SCHL*45N.M*DICHTRING *BAJONETT KPL. 5001845860 DIN 7603 AL A 18 X 24 5001833181

parts list: figure:

1316 055 131 068.10.02

CD 1/2004 31.07.2008 sheet 28

16 S 181 / SG-KK*LL*ANGEFL*DW-WL H-H *SERVO-WL / RVI SELECTOR LEVER * depending on parts list no.

CD 1/2004 31.07.2008 sheet 29

ZF-ELCAT parts list parts list: figure:

1316 055 131 068.10.02

16 S 181 / SG-KK*LL*ANGEFL*DW-WL H-H *SERVO-WL / RVI SELECTOR LEVER

item part no.

OCF description 010 0501 317 240 R 1 GASKET 020 1315 307 336 1 COVER 030 5 HEXAGON SCREW 0636 015 321 RH 5 HEXAGON SCREW 0630 001 075 RH 5 WASHER 100 160 200 240 260 300 320 340

1315 307 375 0635 303 007 1315 307 346 0630 531 240

0636 010 250

1 SELECTOR LEVER 1 NEEDLE SLEEVE 1 SELECTOR SHAFT 1 V-RING 1 SHAFT SEAL 1 SHAFT SEAL 1 PROTECTING CAP 1 SELECTOR LEVER 1 BOLT+NUT 1 HEXAGON SCREW

0637 006 120 R

1 HEXAGON NUT

0734 309 392 1315 307 338 1315 307 349

mod. no. mod. intr.

technical information

opt. customer's co 5001853307 5001853308

M8X30 ISO4017/8.8 A3C ISO 4017 8.8 A3C M 8 X 30 DIN 125 ALT 200HV A3C AUSG.908,4 FA. INA HK 2210

22X28X10

FA. ORBIS AV 14 20X30X7 20X30X7 U424 M10X50 DIN931ALT/10.9 A3C DIN 931 ALT 10.9 A3C AUSG.87-0 M 10 X 50 DIN 934 ALT 10 A3C AUSG.87-10 M 10

5000811069 5001853328 5001853329 5001853330 5001853331 5001853396 5001853403 5001853404 5001854276

parts list: figure:

1316 055 131 068.12.12

CD 1/2004 31.07.2008 sheet 30

16 S 181 / SG-KK*LL*ANGEFL*DW-WL H-H *SERVO-WL / RVI SET OF SPRINGS * depending on parts list no.

ZF-ELCAT parts list parts list: figure:

1316 055 131 068.12.12

CD 1/2004 31.07.2008 sheet 31

16 S 181 / SG-KK*LL*ANGEFL*DW-WL H-H *SERVO-WL / RVI SET OF SPRINGS

item part no.

OCF description 010 0732 041 011 1 COMPR.SPRING 020 0730 104 083 RH 2 WASHER 030 0630 532 138 1 V-RING 070 0630 502 022 1 RETAINING RING 150 1315 307 376 1 G.SHIFT SHAFT

mod. no. mod. intr.

technical information A=2,00 FA. ORBIS JV 24 DIN 472 40X1,75 LI

opt. customer's co 5001853405 5000802911 5003066045 7703066029 5001853241

parts list: figure:

1316 055 131 068.40.02

CD 1/2004 31.07.2008 sheet 32

16 S 181 / SG-KK*LL*ANGEFL*DW-WL H-H *SERVO-WL / RVI GV-SHIFT SYSTEM * depending on parts list no.

ZF-ELCAT parts list parts list: figure:

1316 055 131 068.40.02

16 S 181 / SG-KK*LL*ANGEFL*DW-WL H-H *SERVO-WL / RVI GV-SHIFT SYSTEM

item part no.

OCF description 010 1316 212 010 1 GEAR SHIFT RAIL /110 1316 312 023 H 1 GEAR SHIFT RAIL /120 1315 312 074 1 GEAR SHIFT FORK /130 2 SET SCREW 1315 312 047 RH 2 SET SCREW 060 1316 306 015 2 SLIDING PAD 130 0750 112 131 R 1 FLANGE PACKING 150 1315 212 008 H 1 PISTON /110 1 PISTON 1315 312 020 H 1 PISTON 1315 312 003 H 1 PISTON /120 0750 112 177 RH 1 DOUB.U-PACKING 190 1 LOCKING NUT 0737 006 095 R 1 LOCKING NUT 210 1316 212 007 H 1 CYLINDER /110 1316 312 015 H 1 CYLINDER /120 0634 313 018 R 1 O-RING /130 0634 313 320 R 1 O-RING 260 1315 312 034 1 SPRING 300 1 DETENT PLUNGER 1313 207 003 RH 1 DETENT PLUNGER 0730 008 604 R 1 SEALING RING 360 0501 208 630 H 1 5/2 WAY VALVE 380 2 HEXAGON SCREW 0636 010 740 H 2 HEXAGON SCREW 0630 001 076 RH 2 WASHER 420 500

520

CD 1/2004 31.07.2008 sheet 33

0634 314 020 RH

2 O-RING 1 SWITCH

0501 210 059 R 0634 801 062 R 1295 212 006

1 SWITCH 1 SEALING RING 1 PIN

mod. no. mod. intr. technical information 1412C KPL.GV.LAG.GEH.1 IN 1315 312 072(0) GV ECO 3 M12X1 M12X1 1412C WTB 25X40X15 KPL. WTB*GV SINTER/STAHL GV GV WTB 55X63X9,4 M16X1,5 ZFN99 MS16X1,5 KPL. ENTHALT.IN 1315 312 033(1) ZFN 744 FPM -70-10 82 X 3 ZFN 744 FPM -70-10 67 X 3

9860C 6338A

opt. customer's co

5001831941 5001859283 5001843024

WW 5001843025 WW 5001843026

235N*50N.M KPL. IN 1313 207 001(2) A16X22 IN 0730 008 636(2) KPL.SG M6X40 ISO4014/8.8 ISO 4014 8.8 M 6 X 40 DIN 125 ALT 200HV A3C AUSG.906,4 ZFN 744 ACM -70-10 8 X 2 OEFF*45N.M*DICHTRING *BAJONETT KPL. DIN 7603 AL A 18 X 24 KPL.

5001848895 5000808093 5001843032 5001843030 5000289799 5001855098 5001850757 5001843178 5000289683

5001845859 5001833181 5000289806

parts list: figure:

1316 055 131 068.43.02

CD 1/2004 31.07.2008 sheet 34

16 S 181 / SG-KK*LL*ANGEFL*DW-WL H-H *SERVO-WL / RVI GP HOUSING * depending on parts list no.

parts list: figure:

1316 055 131 068.43.21

CD 1/2004 31.07.2008 sheet 35

16 S 181 / SG-KK*LL*ANGEFL*DW-WL H-H *SERVO-WL / RVI COVER * depending on parts list no.

CD 1/2004 31.07.2008 sheet 36

ZF-ELCAT parts list parts list: figure:

1316 055 131 068.43.02 068.43.21

16 S 181 / SG-KK*LL*ANGEFL*DW-WL H-H *SERVO-WL / RVI GP HOUSING COVER

item part no.

OCF description 010 1315 301 224 H 1 HOUSING 020 1 SCREW PLUG 0636 304 049 1 SCREW PLUG 0730 008 637 R 1 SEALING RING 050 0750 116 002 RH 1 BALL BEARING 080 1315 331 001 RH 1 GASKET 090 1315 231 004 1 COVER /120 0750 111 341 RH 1 SHAFT SEAL 120 9 HEXAGON SCREW 0636 015 456 H 9 HEXAGON SCREW 0630 001 048 H 140

160 170 180

0636 302 053 H 0634 801 013 R 1304 301 034 1238 308 201 RH 0636 016 178

200 240 260

1296 301 008 1315 334 039 H 1315 334 011 0730 300 005

270

300 320 340 360 400

1315 334 011 0730 300 005 0731 201 563 1316 301 042 R 1315 301 118 H 1316 301 042 R 0501 208 795 H

470 0636 302 021 0634 801 062 R 500 0736 010 180 510 0736 010 180 520 0736 010 180 530 0736 010 180 540 0736 010 181 550 0736 010 179 560 0736 010 180 570 0736 010 180 580

mod. no. mod. intr.

1 SPRAY TUBE 1 GEAR SHIFT FORK 1 ARTICULAT.BOLT 1 ARTICULAT.BOLT 1 SPRING WASHER 1 ARTICULAT.BOLT 1 ARTICULAT.BOLT 1 SPRING WASHER 3 CYLINDRICAL PIN 1 GASKET 1 INTERM.PLATE 1 GASKET 1 PULSE SENSOR 1 PULSE SENSOR 1 SCREW PLUG 1 SCREW PLUG 1 SEALING RING 11 HEXAGON SCREW 11 HEXAGON SCREW 1 HEXAGON SCREW 1 HEXAGON SCREW 1 HEXAGON SCREW 1 HEXAGON SCREW 1 HEXAGON SCREW 1 HEXAGON SCREW 2 HEXAGON SCREW 2 HEXAGON SCREW 1 HEXAGON SCREW 1 HEXAGON SCREW 2 HEXAGON SCREW 2 HEXAGON SCREW 1 HEXAGON SCREW 1 HEXAGON SCREW 1 HEXAGON SCREW

opt. customer's co 5001848896 5001842869 5001853882 5001858080

5350C

9 WASHER 1 SCREW PLUG 1 SCREW PLUG 1 SEALING RING 1 COVER 1 GASKET 4 HEXAGON SCREW 4 HEXAGON SCREW

technical information ENTHALT.IN 1315 301 222(0) M24X1,5 * 60N.M*DICHTRING DIN 910 ST A3C M 24X1,5 A24X29 IN 0730 008 636(2) WTB 90,0X160,0X30,0

2971C

KPL. WTB 105X130X12 M10X60 DIN933ALT/8.8 A3C DIN 933 ALT 8.8 A3C AUSG.87-09 M 10 X 60 DIN 125 ALT 200HV A3C AUSG.9010,5 M10X1 * 15N.M*DICHTRING DIN 908 ST A3C M 10X1 DIN 7603 AL A 10 X 14 ENTHALT.IN 1238 308 199(1) ENTHALT.IN 1238 308 202(2) M12X25 DIN933ALT/8.8 A3C DIN 933 ALT 8.8 A3C AUSG.87-09 M 12 X 25

5000289673

5000587767 5000293494 5000816099 5001850738 5000289811 5001843074

M24X1,5 SK6 M24X1,5 M24X1,5 SK6 M24X1,5 IN 0731 201 458(1) 78311 ENTHALT.IN 1315 301 144(0)

57211

57730

9760B 9760B

KPL. IN 0501 208 790(1) M18X1,5 * 35N.M*DICHTRING DIN 908 ST A3C M 18X1,5 DIN 7603 AL A 18 X 24 M10X70 M10X70 M10X70 M10X70 M10X70 M10X70 M10X70 M10X70 M10X110 M10X110 M10X50 M10X50 M10X70 M10X70 M10X70 M10X70 M10X70

5001843075 5000241898 5001843075 5000241898 5001842866 5001843650 5001843082 5001843650 5001838107

5001833181

5001850740

ZF-ELCAT parts list parts list: figure:

item

part no.

0736 010 180

590 0736 010 179 600 0736 010 180 610 0736 010 180

1316 055 131 068.43.02 068.43.21

CD 1/2004 31.07.2008 sheet 37

16 S 181 / SG-KK*LL*ANGEFL*DW-WL H-H *SERVO-WL / RVI GP HOUSING COVER

OCF description 1 HEXAGON SCREW 1 HEXAGON SCREW 1 HEXAGON SCREW 1 HEXAGON SCREW 1 HEXAGON SCREW 1 HEXAGON SCREW 1 HEXAGON SCREW

mod. no. mod. intr.

technical information M10X70 M10X50 M10X50 M10X70 M10X70 M10X70 M10X70

opt. customer's co 5001850740

parts list: figure:

1316 055 131 068.44.07

CD 1/2004 31.07.2008 sheet 38

16 S 181 / SG-KK*LL*ANGEFL*DW-WL H-H *SERVO-WL / RVI PLANETARY DRIVE * depending on parts list no.

parts list: figure:

1316 055 131 068.44.41

CD 1/2004 31.07.2008 sheet 39

16 S 181 / SG-KK*LL*ANGEFL*DW-WL H-H *SERVO-WL / RVI PLANETARY DRIVE * depending on parts list no.

ZF-ELCAT parts list parts list: figure:

1316 055 131 068.44.07 068.44.41

CD 1/2004 31.07.2008 sheet 40

16 S 181 / SG-KK*LL*ANGEFL*DW-WL H-H *SERVO-WL / RVI PLANETARY DRIVE PLANETARY DRIVE

item part no.

OCF description 010 1315 232 017 1 PLANET CARRIER 040 1315 232 010 1 PLANET GEAR SET 060 0730 107 168 H 15 INTERM.WASHER 070 0750 119 116 H 140 ROLLER 090 1315 332 053 H 5 PLANET SHAFT 110 0631 329 051 R 5 SLOT.PIN 120 0631 329 167 R 5 SLOT.PIN 140 1316 332 103 H 1 RING GEAR CARR. 160 1316 333 014 1 INTERM.RING 180 0735 298 169 H 1 AX.NEEDLE BEAR. 210 1315 332 041 H 1 RING GEAR 220 0730 513 583 1 LOCKING WIRE 400 1297 333 110 1 OUTPUT FLANGE 430 0634 313 805 R 1 O-RING 450 1312 332 028 1 WASHER 470 2 HEXAGON SCREW 0636 011 540 2 HEXAGON SCREW

mod. no. mod. intr. technical information 3197C KPL*4,565*SV-GP*FL.PROF.90 KPL. A=1,00 WTB 10,0X16,8 7226B ENTHALT.IN 1316 332 037(2) ISO 8752 ST 5 X 26 ISO 8752 ST 3 X 26 ENTHALT.IN 1316 332 100(1)

79599

104,5X128,4X10,0 FA.INA ENTHALT.IN 1316 332 055(1) A=3,20 ENTHALT.IN 1314 332 007(0) ZFN 744 ACM -70-10 82 X 4 ENTHALT.IN 1295 332 063(1) M12X60 DIN931ALT/10.9 A3C DIN 931 ALT 10.9 A3C AUSG.87-0 M 12 X 60

opt. customer's co 5001843089 5001831858 5001848257 5001843215 7701014081 5001831867 5001851633 5001843094 5001843116 5001843118 5001843216 5001843761 5001847324 5001843123 5001850754

parts list: figure:

1316 055 131 068.45.04

CD 1/2004 31.07.2008 sheet 41

16 S 181 / SG-KK*LL*ANGEFL*DW-WL H-H *SERVO-WL / RVI SYNCHRONIZER * depending on parts list no.

CD 1/2004 31.07.2008 sheet 42

ZF-ELCAT parts list parts list: figure:

1316 055 131 068.45.04

16 S 181 / SG-KK*LL*ANGEFL*DW-WL H-H *SERVO-WL / RVI SYNCHRONIZER

item part no.

OCF description 080 1296 333 046 H 1 CLUTCH DISC 110 1296 333 050 R 1 CLUTCH BODY 120 1315 233 029 1 SYNCHRONIZER /110 1313 333 001 R /140 1296 333 044 RH 1296 333 045 RH /150 1240 304 278 R /160 0732 040 385 R /170 0732 040 386 R /190 1296 333 023 R /200 1296 333 044 RH 1296 333 045 RH 130

1 SYNCHRO.BODY 1 SYNCHRO.RING 1 SYNCHRO.RING 1 SYNCHRO.RING 9 PRESSURE PIECE 9 COMPR.SPRING 9 COMPR.SPRING 1 SLIDING SLEEVE 1 SYNCHRO.RING 1 SYNCHRO.RING 1 SYNCHRO.RING 1 RETAINING RING

0630 501 061 RH 0630 501 173 R 0630 501 174 R 0630 501 175 R 1316 233 015 R

1 RETAINING RING 1 RETAINING RING 1 RETAINING RING 1 RETAINING RING 1 CLUTCH BODY

260

mod. no. mod. intr.

2627A

0198A 0198A

technical information ENTHALT.IN 1296 333 051(1) ENTHALT.IN 1296 333 053(1) KPL.MOLYBDAEN*FL-PROFIL 80 *SV-GP PROFIL 90 ENTHALT.IN 1296 333 014(1) WTB*SINT/SCHMIEDE*MOLYB. IN 1296 333 055(1) ZF_B119-167

ENTHALT.IN 1304 333 013(1) WTB*SINT/SCHMIEDE*MOLYB. 0198A 0198A

68841

opt. customer's co 5001856505 5001848259

5001831875 WW WW 5001846736 5000255276 7701007805 5000255277 5000289825

WW IN 1296 333 055(1) WW 5001846736 WTB -A= 3,70- 4,00(ABSTUFUNG:0,10MM) DIN 471 125X4 NB 5000293028 DIN 471 125X3,9 NB 5001843128 DIN 471 125X3,8 NB DIN 471 125X3,7 NB 5001843130 KPL.GP-SV*SCHNELLE GRUPPE 5001843132

parts list: figure:

1316 055 131 068.46.03

CD 1/2004 31.07.2008 sheet 43

16 S 181 / SG-KK*LL*ANGEFL*DW-WL H-H *SERVO-WL / RVI GP SHIFT SYSTEM * depending on parts list no.

ZF-ELCAT parts list parts list: figure:

1316 055 131 068.46.03

16 S 181 / SG-KK*LL*ANGEFL*DW-WL H-H *SERVO-WL / RVI GP SHIFT SYSTEM

item part no.

OCF description 010 1316 334 010 1 GEAR SHIFT RAIL 030 0750 112 131 R 1 FLANGE PACKING 050 1 PISTON 1315 334 034 1 PISTON 1315 334 063 1 PISTON 070 0734 307 294 RH 2 SEALING RING 090 0750 112 066 RH 1 GUIDE RING 110 1 LOCKING NUT 0737 006 095 R 1 LOCKING NUT 130 1315 334 056 1 CYLINDER 150 0501 317 536 RH 1 PROF.SEAL RING 210 4 HEXAGON SCREW 0636 015 459 H 4 HEXAGON SCREW

300 320

420 440

0630 001 048 H

4 WASHER

1296 334 004

2 SLIDING PAD 1 DETENT PLUNGER 1 DETENT PLUNGER 1 SEALING RING 1 PIN 1 SCREW PLUG 1 SCREW PLUG 1 SEALING RING

1313 207 005 RH 0730 008 604 R 1295 212 006 0636 302 021 0634 801 062 R

CD 1/2004 31.07.2008 sheet 44

mod. no. mod. intr.

8604B

55178 9860C

57730

technical information IN 1315 334 057(0) WTB 25X40X15 WTB*GP ENTHALT.IN 1315 334 040(1) IN 1315 334 062(1) 49X91X7,4 FA.KACO WTB M16X1,5 ZFN99 MS16X1,5 GP

opt. customer's co 5001855186 5001843024 WW 5001843135 WW 5001843136 5000289837

M10X90 DIN933ALT/8.8 A3C DIN 933 ALT 8.8 A3C AUSG.87-09 M 10 X 90 DIN 125 ALT 200HV A3C AUSG.9010,5 ENTHALT.IN 1295 334 065(2) 145N*50N.M KPL. IN 1313 207 001(2) A16X22 IN 0730 008 636(2) KPL. M18X1,5 * 35N.M*DICHTRING DIN 908 ST A3C M 18X1,5 DIN 7603 AL A 18 X 24

5001849893 5001851634 5001850759

5000289841 5001843140 5000289806

5001833181

parts list: figure:

1316 055 131 068.57.04

CD 1/2004 31.07.2008 sheet 45

16 S 181 / SG-KK*LL*ANGEFL*DW-WL H-H *SERVO-WL / RVI RANGE SELECTION * depending on parts list no.

ZF-ELCAT parts list parts list: figure:

1316 055 131 068.57.04

CD 1/2004 31.07.2008 sheet 46

16 S 181 / SG-KK*LL*ANGEFL*DW-WL H-H *SERVO-WL / RVI RANGE SELECTION

item part no.

OCF description 010 1316 245 012 H 1 PIPE 020 1 UNION SCREW 0737 835 238 1 UNION SCREW 0634 801 217 R 2 SEALING RING 030 1 UNION SCREW 0737 835 238 1 UNION SCREW 0634 801 217 R 2 SEALING RING 050 1316 245 013 H 1 PIPE 060 1 UNION SCREW 0737 835 238 1 UNION SCREW 0634 801 217 R 2 SEALING RING 070 1 UNION SCREW 0737 835 238 1 UNION SCREW 0634 801 217 R 2 SEALING RING 140 0659 160 068 H 1 CABLE CLIP

mod. no. mod. intr. technical information 3831B KPL.GP RE*L=589MM*12X1,5 1154C 10 DIN7643*4 LOCH 5163C 1154C

DIN 7603 AL A 14 X 20 10 DIN7643*4 LOCH

5163C 3831B 1154C

DIN 7603 AL A 14 X 20 KPL.GP LI*L=605MM*12X1,5 10 DIN7643*4 LOCH

5163C 1154C

DIN 7603 AL A 14 X 20 10 DIN7643*4 LOCH

5163C

DIN 7603 AL A 14 X 20 FA. HELLERMANN PA6.6 SCHWARZ T30L-W 3,6X200

opt. customer's co 5001856506

5001856507

parts list: figure:

1316 055 131 068.90.02

CD 1/2004 31.07.2008 sheet 47

16 S 181 / SG-KK*LL*ANGEFL*DW-WL H-H *SERVO-WL / RVI CONN.PARTS * depending on parts list no.

ZF-ELCAT parts list parts list: figure:

1316 055 131 068.90.02

CD 1/2004 31.07.2008 sheet 48

16 S 181 / SG-KK*LL*ANGEFL*DW-WL H-H *SERVO-WL / RVI CONN.PARTS

item part no.

OCF description 010 0501 209 619 1 OIL COOLER 014 0634 313 886 H 2 O-RING 020 1 UNION SCREW 1315 307 079 1 UNION SCREW 0730 009 515 R 1 SEALING RING 040 1 UNION SCREW 0737 835 225 1 UNION SCREW 0730 009 515 R 1 SEALING RING 050 1 SCREW PLUG 0636 302 026 1 SCREW PLUG 0730 008 056 R 1 SEALING RING 060 1315 301 159 1 SHACKLE 070 2 HEXAGON SCREW 0636 015 367 H 2 HEXAGON SCREW

mod. no. mod. intr.

8759B 1320B

4040B

4040B

technical information KPL. ZFN 744 ACM -70-10 23,3 X 2,4 M22X1,5 M22X1,5 A22X27 IN 0730 008 636(2) M22X1,5*M12X1,5 M22X1,5 A22X27 IN 0730 008 636(2) M12X1,5 * 25N.M*DICHTRING DIN 908 ST A3C M 12X1,5 A12X17 M8X22 ISO4017/8.8 A3C ISO 4017 8.8 A3C M 8 X 22

opt. customer's co 5001855137

5001846670 5001854051

5001854051

5001856617 5001855138

parts list: figure:

1316 055 131 068.93.05

CD 1/2004 31.07.2008 sheet 49

16 S 181 / SG-KK*LL*ANGEFL*DW-WL H-H *SERVO-WL / RVI CL.RELEASE DEV. * depending on parts list no.

ZF-ELCAT parts list parts list: figure:

1316 055 131 068.93.05

CD 1/2004 31.07.2008 sheet 50

16 S 181 / SG-KK*LL*ANGEFL*DW-WL H-H *SERVO-WL / RVI CL.RELEASE DEV.

item part no.

OCF description 100 1315 268 011 1 RELEASE FORK 140 1315 368 039 H 2 SHAFT 150 2 LOCKING SCREW 0636 031 070 2 LOCKING SCREW

mod. no. mod. intr.

technical information KPL.AUSR-WELLE*SW=134*2-SK

1111C M10X45 DURLOK/12.9 FA. UNBRAKO 12.9 M 10 X 45 DURLOK

**** END ****

opt. customer's co 5001848619 5001859722 5001843159