DOWNLOAD PDF ZF Transmission 16 S 151 RVI Parts Manual 1315 051 715

SPARE PARTS CATALOGUE CD-ROM 'ELCAT' 1/2004 10.07.2008

16 S 151 ZF parts list no.: 1315 051 715 customer: RVI

ZF FRIEDRICHSHAFEN AG

ZF-ELCAT technical information sheet parts list: 1315 051 715

item A10 A14 A16 F06 F10

F26 F34 F38

F40

F46 F50 F52 F54 F60 F64 F66 F68 F74 F80 F94 F96 F98 G00 G02 G06 G08 G16 G30 G32

G36 G38 G50 G56

16 S 151 / SG*LL*ANGEFL*DW-WL H-H / RVI

text CUSTOMER:RVI COUNTRY:F CUST.SPEC.NO: CODE: 5010245639 INSTAL.POSITION:HOR. LH *FLANGE MOUNTED* RATIO: 13,80- 0,84 *SG G13,80* 9,49* 6,53* 4,57* 3,02* 2,08* G 1,43* 1,00* R12,92 S11,54* 7,93* 5,46* 3,82* 2,53* 1,74* S 1,20* 0,84* R10,80 RATIO SERIES-BASIS:DG PLANET GEAR SET:I= 4,565* 5 GEAR HELICAL GEAR CONTROL:REMOTE CONTROL*HORIZONTAL LH *H-H GP:PLASTIC FORMED PIPING SEPARAT.CLUTCH: SYNCHRONIZED 1+2 GEAR DK-SYNCHR. 3+4 GEAR BK-SYNCHR. INPUT SHAFT : L=109,0*SAE 10C 2 INCH JOURNAL:D=25 F7*SHAFT:D=50,30*BUSH:WITHOUT SHAFT:L=382,50 *SPLINE:L=120,000* BEARING CONSTANT I:GL *D= 99,916H5 SPIGOT BEARING:TAPER ROLLER REL.BRG.CARRIER:L=- 7,0 D= 66,000 F8 OUTPUT :STANDARD BEARINGS OUTP.FLANGE RA:OD=180 *NH= 4 *D=15,0 L=211,5 POSITION DELETED MOUNTING FACE HOUSING II:WITHOUT CONN.OF GEARSHIFT: CONTROL SHAFT DIMENSION:A=288,0* MEAS.POINT: SHIFTLEVER-LOCATION * SHIFT LEVER:R1=105*CRANKED TO INSIDE TAPER:OUTSIDE CONTR.CONNECTION:POS. C * G.SHIFT LEVER ANGLE:EP= 4TO 9DEG SET OF SPRINGS:LAYOUT Q2 * PAWL STOP: SPRING FORCE RG=120N RESISTANCE DETENT:SPRING HF= 60N/ 70N DETENT LEVER LAYOUT:VERSION= SPRING*WF- 35N*I- 26N GEAR DETENT:SPRING FORCE NG+GG = 168N DETENT NG: SPRING FORCE= 200N SELECTION PATTERN:WI SWITCH: RG*CLOSING *G.SHIFT SHAFT PROTECTING CAP:WITH *BAYONET SWITCH: NG*OPENING * PROTECTING CAP:WITH *BAYONET SWITCH: GP*OPENING * PROTECTING CAP:WITH *BAYONET SWITCH: HG *OPENING * PROTECTING CAP:WITH *BAYONET AUXILIARY UNITS: SWITCH: GV*OPENING *

CD 1/2004 10.07.2008 sheet 2

ZF-ELCAT technical information sheet parts list: 1315 051 715

16 S 151 / SG*LL*ANGEFL*DW-WL H-H / RVI

item G60 G64 G66 G76

H50 H68 H70

M00 M02 M14 M16 M18 M28 M50 M58 M82 M90 M92 M94 M96 M98 Q50 Q52 S02 S04 S06 S08 S10 S14 S18 S52 S54 S56 S58 S60 S64 S68

text PROTECTING CAP:WITH *BAYONET AUXILIARY UNITS/ACCESSORIES HEAT EXCHANGER:FRONT LEFT PREP* G.BOX VENTING:PIPE *L= 2,20M POS:FRONT CLUTCH HOUSING:SAE 1 * INTEGR RELEASE: WITH CYL: * *L= HOLDING FIXTURE D= *SUSPENSION: SENSOR: * ASSEMBLY: 6 ELECTRONIC: PULSE TRANSMITTER TACHO:IMP/U 6,00 TRANSMIT:WITH *PROTEC.CAP:WITH PULSE TRANSMITTER TACHO:IMP/U 6,00 * TRANSMITTER:WITHOUT*PROTECTING CAP:WITHOUT POS: 1*INSTALL.DRAWING DRAWING: INSTALLATION: 1315 600 097 SECTION: 1315 051 503 SECTION: 1316 101 035(0) SECTION: 1316 172 003(0) SECTION: 1315 192 100 ASSEMBLY INSTRUCTIONS: ASSEMBLY:OIL FILL+OVERFLOW *HOUSING LEFT+RIGHT ASSEMBLY:SHUT-OFF VALVE *F *THROTTLE:D=1,55 OIL CAPACITY: AP. 11,00L OIL GRADE ACC.TO ZF:TE-ML02 MASS : APPRX. 290,0 KG PAINT :DEEP-BLACK *RAL9005 ZFN915W PRESERVATION : KA1+2 /KI2/ *ZFN 916 QUALITY INSTRUCTION: TESTING:GAERBOX KPL/INTARDER 1Q49 154 847 VEHICLE DATA 1: MODEL:TRUCK *H300 6X 6 MAX. G.V.M. 34T*MAX. G.C.M. 100T R DYN: 522*V MAX: APPRX. 80KM/H RA: I= 5,79* RVI /MIDR062356A*KW280/2000*N.M1730/1200 CLUTCH: VALEO *430DTE VEHICLE DATA 2: MODEL:TRUCK *H300 6X 4 MAX. G.V.M. 34T*MAX. G.C.M. 44T R DYN: 546*V MAX: APPRX. 115KM/H RA: I= 4,35* RVI /MIDR062356A*KW280/2000*N.M1730/1200 CLUTCH: VALEO *430DTE

CD 1/2004 10.07.2008 sheet 3

CD 1/2004 10.07.2008 sheet 4

ZF-ELCAT summary of figures parts list: 1315 051 715

figure 068.01.03 068.01.52 068.02.02 068.02.55 068.02.KB 068.03.01 068.03.81 068.04.12 068.04.KB 068.06.01 068.06.KB 068.06.KB 068.07.05 068.07.KB 068.07.KB 068.07.KB 068.08.06 068.08.KB 068.08.KB 068.08.KB 068.12.02 068.40.02 068.40.KB 068.43.02 068.43.21 068.43.KB 068.43.KB 068.43.KB 068.44.07 068.44.41 068.45.04 068.45.KB 068.46.03 068.46.KB 068.57.04 068.93.05

16 S 151 / SG*LL*ANGEFL*DW-WL H-H / RVI

part no.

1315 101 123 1315 101 981 1315 102 055 1315 102 425 1315 102 811 1315 103 019 1316 103 803 1315 104 027 1315 104 804 1315 106 008 1315 106 419 1315 106 800 1316 107 035 1315 107 851 1316 107 434 1316 107 005 1316 170 031 1316 170 001 1316 170 812 1316 170 442 1316 149 010 1315 112 008 1315 112 422 1315 131 050 1315 131 047 1315 131 400 1315 131 805 1315 131 402 1315 132 015 1316 132 400 1316 133 008 1315 133 403 1315 134 012 1315 134 412 1315 145 004 1315 168 013

description GEARBOX HOUSING GEARBOX HOUSING INPUT SHAFT CONN.PLATE INPUT SHAFT LAYSHAFT LAYSHAFT MAIN SHAFT MAIN SHAFT GEARSHIFT SYST. CONN.PARTS GEARSHIFT SYST. G.SHIFT HOUSING G.SHIFT HOUSING G.SHIFT SHAFT CONN.PARTS COVER SHIFT TURRET COVER CONN.PARTS SET OF SPRINGS GV-SHIFT SYSTEM CONN.PARTS GP HOUSING COVER CLOSING COMPON. GP HOUSING CONN.PARTS PLANETARY DRIVE PLANETARY DRIVE SYNCHRONIZER SYNCHRONIZER GP SHIFT SYSTEM CONN.PARTS RANGE SELECTION CL.RELEASE DEV.

technical information DG/SG-KK*W I *FL.OHNE DG/SG-KK*ENTL*ROHR SG-KK *L109*GL100*ZAPF.25 L-7*D66F8 *AUSR-WELLE *GETR* *A-PKT H=7 A-PLATTE GETR*GEH.6KT-SCHR 16S151*SG-KK*LAGER 43,6 *ZW-PROFIL PUMPE GETR*GEH.1 6KT-SCHR 16S151*SG-KK+DG NEUES K.K *GP-SV*HS45 GP GV+SV*EINSTELLUNG GV *RING WL*W I* W I*RG-VERSCHL*1G-VERSCHL. *ADAP.HG-OEFF GLEITSTEINE 1-4GANG *SCHALTSCHIENE VERST WL*W I*RAENDEL WL*H-H*SCHUTZKAPPE *R=105 *A38*FYO*O W I*H-H*HASV 2-ST*D=1,55 *RASTE 200N*NG-BU RG-RASTE SEPARAT*120N WL*H-H *VM WL WL*AUSL+GEH*H-H*HF 60N *HF I 70N WL*NG-OEFF*RG-SCHL*168N *BAJONETT WL/WR*Q2/Q3*WF 35*I=26N 235N*GV-LAG.GEH.1 SG*GV-OEFF*BAJONETT 16S151/221*SOLO*ET *OHNE GP-LUFTKANAL ABTR*L=52*GDAL *ECO II/III NA-OEFFNUNG

E-TACHO-SEITL 4,565*GP-SV*FL.PROF.90 180*LZ= 4*D=15,0*L=211,5 MOLYB*FL-PROFIL 90*E/Z6-V *GP-SV*16S151/221 MOLYBDAEN*FL-PROFIL 80 *SV-GP PROFIL 90 16S151*ZYL*LUFTKANAL *GP-ANZEIGENUT 145N*GP-OEFF*BAJONETT *GV-LAG 16S151 *VORGEFORMTE ROHRE AUSR-WELLE*SW=130 *RVI

parts list: figure:

1315 051 715 068.01.03

CD 1/2004 10.07.2008 sheet 5

16 S 151 / SG*LL*ANGEFL*DW-WL H-H / RVI GEARBOX HOUSING * depending on parts list no.

parts list: figure:

1315 051 715 068.01.52

CD 1/2004 10.07.2008 sheet 6

16 S 151 / SG*LL*ANGEFL*DW-WL H-H / RVI GEARBOX HOUSING * depending on parts list no.

CD 1/2004 10.07.2008 sheet 7

ZF-ELCAT parts list parts list: figure:

1315 051 715 068.01.03 068.01.52

16 S 151 / SG*LL*ANGEFL*DW-WL H-H / RVI GEARBOX HOUSING GEARBOX HOUSING

item part no.

OCF description 010 1316 201 142 1 CLUTCH HOUSING /110 1316 301 064 H 1 CLUTCH HOUSING /120 1315 201 097 1 PIPE 020 1315 301 233 RH 1 GASKET 030 1315 201 208 1 HOUSING 050 1 SCREW PLUG 0736 305 070 H 1 SCREW PLUG 0730 008 637 R 1 SEALING RING 090 1 SCREW PLUG 0636 302 045 H 1 SCREW PLUG 0730 009 515 R 1 SEALING RING 100 1 SCREW PLUG 0636 302 045 H 1 SCREW PLUG 0730 009 515 R 1 SEALING RING 140 0731 201 563 4 CYLINDRICAL PIN 160 14 HEXAGON SCREW 0736 010 180 14 HEXAGON SCREW 170 1 HEXAGON SCREW 0736 010 180 1 HEXAGON SCREW 180 6 HEXAGON SCREW 0736 010 182 6 HEXAGON SCREW 190 1 HEXAGON SCREW 0736 010 182 1 HEXAGON SCREW 200 1 SCREW PLUG 0636 304 049 1 SCREW PLUG 0730 008 637 R 1 SEALING RING 230 1 SCREW PLUG 0636 304 049 1 SCREW PLUG 0730 008 637 R 1 SEALING RING 280 1 SCREW PLUG 0636 304 049 1 SCREW PLUG 0730 008 637 R 1 SEALING RING 300 0501 318 802 H 1 SCREEN INSERT 310 1315 201 111 1 SPRAY TUBE 340 0634 313 198 RH 1 O-RING 350 1315 305 002 1 REV.IDLER GEAR 360 0750 115 366 H 2 NEEDLE CAGE 370 1315 201 053 H 1 REV.IDLER SHAFT /120 0631 329 294 1 SLOT.PIN 420 1315 301 151 1 COVER 430 0501 316 146 RH 1 GASKET 440 10 HEXAGON SCREW 0636 015 405 10 HEXAGON SCREW

500 510 540 600 620 630

700

0630 001 048 H

10 WASHER

0730 365 147 RH 0731 101 047 H 1315 201 188 H 1313 306 013 H 0732 040 736 RH

1 TYPE PLATE 4 BLIND RIVET 1 PIPE 1 LOCKING PIN 1 COMPR.SPRING 1 SCREW PLUG 1 SCREW PLUG 1 SEALING RING 1 PROTECTION CAP

0636 302 067 0634 801 249 R 1315 301 230 H

mod. no. mod. intr.

technical information KPL. IN 1316 201 141(1) ENTHALT.IN 1316 301 060(0) KPL.

opt. customer's co 5001858107 5001842856

5348C

1323B

KPL. IN 1315 201 206(0) M24X1,5 * 60N.M*DICHTRING ENTHALT.IN 0736 305 041(2) A24X29 IN 0730 008 636(2) M22X1,5 * 50N.M*DICHTRING DIN 908 ST A3C M 22X1,5 A22X27 IN 0730 008 636(2) M22X1,5 * 50N.M*DICHTRING DIN 908 ST A3C M 22X1,5 A22X27 IN 0730 008 636(2) IN 0731 201 458(1) M10X70 M10X70 M10X70 M10X70 M10X140 M10X140 M10X140 M10X140 M24X1,5 * 60N.M*DICHTRING DIN 910 ST A3C M 24X1,5 A24X29 IN 0730 008 636(2) M24X1,5 * 60N.M*DICHTRING DIN 910 ST A3C M 24X1,5 A24X29 IN 0730 008 636(2) M24X1,5 * 60N.M*DICHTRING DIN 910 ST A3C M 24X1,5 A24X29 IN 0730 008 636(2) KPL. IN 1315 201 112(0) ZFN 744 FPM -70-10 20 X 3 Z22 WTB 45,0X57,0X21,0 KPL.16S151*DG*L=84 ISO 8752 ST 10 X100

M10X28 DIN933ALT/8.8 A3C DIN 933 ALT 8.8 A3C AUSG.87-09 M 10 X 28 DIN 125 ALT 200HV A3C AUSG.9010,5 EINHEITSSCHILD KPL.

M26X1,5 * 70N.M*DICHTRING DIN 908 ST A3C M 26X1,5 DIN 7603 AL A 26 X 31

5001842867 5001853882 5000808182 5001854051 5000808182 5001854051 5001842866

5001842868 5001842868 5001842869 5001853882 5001842869 5001853882 5001842869 5001853882 5001858979 5001842862 5000287854 5001848198 5001842870 5001848201 5001842874 5001848202 5001843162

5001853605 5001848203 5000289738 5000240495 5001842876 5001848205 5001859268

parts list: figure:

1315 051 715 068.02.02

CD 1/2004 10.07.2008 sheet 8

16 S 151 / SG*LL*ANGEFL*DW-WL H-H / RVI INPUT SHAFT * depending on parts list no.

parts list: figure:

1315 051 715 068.02.55

CD 1/2004 10.07.2008 sheet 9

16 S 151 / SG*LL*ANGEFL*DW-WL H-H / RVI CONN.PLATE * depending on parts list no.

CD 1/2004 10.07.2008 sheet 10

ZF-ELCAT parts list parts list: figure:

1315 051 715 068.02.02 068.02.55

16 S 151 / SG*LL*ANGEFL*DW-WL H-H / RVI INPUT SHAFT CONN.PLATE

item part no.

OCF description 010 1315 202 037 1 INPUT SHAFT /030 1315 302 196 1 PIPE /050 0630 502 027 R 1 RETAINING RING /070 0501 314 060 H 1 OIL DAM 050 1315 302 158 1 HELICAL GEAR 070 1312 304 027 R 1 CLUTCH BODY 090 1312 304 056 R 1 CLUTCH BODY 110 1310 304 202 RH 1 SLIDING SLEEVE 130 1297 304 484 RH 2 SYNCHRO.RING 150 1297 304 436 RH 3 PRESSURE PIECE 160 0732 040 409 R 3 COMPR.SPRING 200 0750 117 732 1 TA.ROLL.BEARING 220 0730 501 598 H 1 RETAINING RING 240 1 SHIM 2050 309 094 0730 007 489 0730 007 488 0730 007 487 0730 007 486 0730 007 485 0730 007 484 0730 007 483 0730 007 482 0730 007 481 0730 007 480 0730 007 479 0730 007 136 0730 007 135 0730 007 134 0730 007 133 0730 007 132 0730 007 131 0730 007 130 0730 007 129 2050 309 034 0730 007 128 0730 007 127 0730 007 126 2050 309 065 0730 005 749 0730 005 748 260 0501 314 587 R 270 1315 302 040 274 0730 150 766 H 280 1315 202 058 /008 1315 402 106 /110 1315 302 106 H /120 0501 312 738 R /130 0730 260 398 /150 0501 312 738 R /220 0501 312 738 R /230 0730 260 398 /250 0501 312 738 R 290

1 SHIM 1 SHIM 1 SHIM 1 SHIM 1 SHIM 1 SHIM 1 SHIM 1 SHIM 1 SHIM 1 SHIM 1 SHIM 1 SHIM 1 SHIM 1 SHIM 1 SHIM 1 SHIM 1 SHIM 1 SHIM 1 SHIM 1 SHIM 1 SHIM 1 SHIM 1 SHIM 1 SHIM 1 SHIM 1 SHIM 1 SHIM 1 GASKET 1 SPACER RING 2 WASHER 1 CONN.PLATE 1 1 CONN.PLATE 1 SEALING RING 1 BUSH 1 SEALING RING 1 SEALING RING 1 BUSH 1 SEALING RING 1 SHAFT SEAL

mod. no. mod. intr.

technical information KPL.L109*GL100*ZAPF.25

opt. customer's co

5331C DIN 472

50X2

5331C

5378A 77269

Z35 ENTHALT.IN 1310 304 107(1) ZF-BK150 ZF-BK150/122 IN 1268 304 509(2)

79921

2111D

5001831661 5001848208 5001831793 5001831792 5001848744 5001845809 5000289398 5000242857 5001848210 5001848211

WTB 85,0X150,0X30,5 85X4 WTB 2050 309 090(2) -A= 0,90- 2,20(ABSTUFUNG:0,05MM) A=2,20 NB 5001842888 A=2,15 NB 5001853273 A=2,10 NB 5001842889 A=2,05 NB 5001853274 A=2,00 NB 5001842890 A=1,95 NB 5001853275 A=1,90 NB 5001853276 A=1,85 NB 5001842891 A=1,80 NB 5001853277 A=1,75 NB 5001853278 A=1,70 NB 5001853279 A=1,65 NB 5001853280 A=1,60 NB 5001842892 A=1,55 NB 5001853281 A=1,50 NB 5000853282 A=1,45 NB 5001842893 A=1,40 NB 5001853283 A=1,35 NB 5001853284 A=1,30 NB 5001842894 A=1,25 NB 5001853285 A=1,20 NB 0003224328 A=1,15 NB 5001842895 A=1,10 NB 5001853286 A=1,05 NB 5001853287 A=1,00 NB 0003224329 A=0,95 NB 5001853288 A=0,90 NB 5001842896 5001842897 5001842898 A=3,30 5001842899 KPL. ENTHALT.IN 1315 302 122(0) 30X37X4* A=25,00 30X37X4* 30X37X4* A=25,00 30X37X4* 01.01.2004 75X55X8

5001842900 5001842902 5001842901 5001842902 5001842902 5001842901 5001842902

ZF-ELCAT parts list parts list: figure:

item 520

1315 051 715 068.02.02 068.02.55

16 S 151 / SG*LL*ANGEFL*DW-WL H-H / RVI INPUT SHAFT CONN.PLATE

part no.

OCF description 0734 310 387 R 1 SHAFT SEAL 8 HEXAGON SCREW 0636 015 592 8 HEXAGON SCREW

580 0636 015 593

CD 1/2004 10.07.2008 sheet 11

3 HEXAGON SCREW 3 HEXAGON SCREW

mod. no. mod. intr.

technical information opt. customer's co 75X55X8 FA.CFW M10X35Z1DIN933ALT/10.9 A3C DIN 933 ALT 10.9 A3C AUSG.87-0 5001853607 M 10 X 35 Z1 M10X60Z1DIN933ALT/10.9 A3C DIN 933 ALT 10.9 A3C AUSG.87-0 5001853608 M 10 X 60 Z1

parts list: figure:

1315 051 715 068.03.01

CD 1/2004 10.07.2008 sheet 12

16 S 151 / SG*LL*ANGEFL*DW-WL H-H / RVI LAYSHAFT * depending on parts list no.

parts list: figure:

1315 051 715 068.03.81

CD 1/2004 10.07.2008 sheet 13

16 S 151 / SG*LL*ANGEFL*DW-WL H-H / RVI LAYSHAFT * depending on parts list no.

CD 1/2004 10.07.2008 sheet 14

ZF-ELCAT parts list parts list: figure:

1315 051 715 068.03.01 068.03.81

item part no.

010 1315 303 063 020

030 040 050

060 070 080 200 220

16 S 151 / SG*LL*ANGEFL*DW-WL H-H / RVI LAYSHAFT LAYSHAFT

OCF description 1 LAYSHAFT 1 SHIM

0730 112 938 0730 112 937 0730 112 936 0730 112 935 0730 106 860 0730 106 917 0730 106 916 0730 106 915 0730 106 914 0730 106 913 0730 106 912 0730 106 911 0730 106 910 0730 106 909 0730 106 908 0730 100 799 0730 100 800 0730 100 801 0730 100 802 0730 100 803 0730 101 466 0730 101 467 0730 101 468 0730 101 469 0730 101 470 0730 101 471 0730 106 907 0730 106 906 0730 106 905 0750 117 009 RH 0750 117 009 RH

1 SHIM 1 SHIM 1 SHIM 1 0USGL.SCHEIBE 1 SHIM 1 SHIM 1 SHIM 1 SHIM 1 SHIM 1 SHIM 1 SHIM 1 SHIM 1 SHIM 1 SHIM 1 SHIM 1 SHIM 1 SHIM 1 SHIM 1 SHIM 1 SHIM 1 SHIM 1 SHIM 1 SHIM 1 SHIM 1 SHIM 1 SHIM 1 SHIM 1 SHIM 1 SHIM 1 TA.ROLL.BEARING 1 TA.ROLL.BEARING 1 RETAINING RING

0630 531 065 H 0630 501 111 0630 501 112 0630 501 113 0630 501 114 0630 501 115 0630 501 116 0630 501 117 0630 501 118 0630 501 160 0630 531 064 0630 501 159 0630 501 148 1315 303 004 1315 303 051 1315 303 050 1315 303 060 RH

1 RETAINING RING 1 RETAINING RING 1 RETAINING RING 1 RETAINING RING 1 RETAINING RING 1 RETAINING RING 1 RETAINING RING 1 RETAINING RING 1 RETAINING RING 1 RETAINING RING 1 RETAINING RING 1 RETAINING RING 1 RETAINING RING 1 HELICAL GEAR 1 HELICAL GEAR 1 HELICAL GEAR 1 GASKET 1 PUMP HOUSING 1 PUMP HOUSING

1315 302 121 H

mod. no. mod. intr.

7375C 7375C 7375C 7375C 7375C

technical information opt. customer's co IN 1315 303 061(0) WTB 0730 106 904(2) -A= 1,85- 3,25(ABSTUFUNG:0,05MM) A=3,25 NB A=3,20 NB A=3,15 NB A=3,10 NB A=3,05 NB 5001850590 A=3,00 NB 5001842904 A=2,95 NB 5001853292 A=2,90 NB 5001853293 A=2,85 NB 5001842905 A=2,80 NB 5001853294 A=2,75 NB 5001853295 A=2,70 NB 5001842906 A=2,65 NB 5001853296 A=2,60 NB 5001853297 A=2,55 NB 5001842907 A=2,50 NB 5001853298 A=2,45 NB 5001853299 A=2,40 NB 5001842908 A=2,35 NB 5001853300 A=2,30 NB 5001853301 A=2,25 NB 5001842909 A=2,20 NB 5001853302 A=2,15 NB 5001853303 A=2,10 NB 5001842910 A=2,05 NB 5001853304 A=2,00 NB 5001853305 A=1,95 NB 5001842911 A=1,90 NB 5001853306 A=1,85 NB 5001842912 WTB 49,2X103,1X43,6 5001843170 WTB 49,2X103,1X43,6 5001843170 WTB -A= 2,40- 3,00(ABSTUFUNG:0,05MM) DIN 471 50X3 NB DIN 471 50X2,95 NB 7701010340 DIN 471 50X2,9 NB 7701010341 DIN 471 50X2,85 NB 7701010342 DIN 471 50X2,8 NB 7701010343 DIN 471 50X2,75 NB DIN 471 50X2,7 NB 7701010345 DIN 471 50X2,65 NB 7701010346 DIN 471 50X2,6 NB 7701010347 DIN 471 50X2,55 NB 7701010348 DIN 471 50X2,5 NB 7701014619 DIN 471 50X2,45 NB 7701010350 DIN 471 50X2,4 NB 7701010364 3G/Z26 IN 1315 303 014(1) 5001848217 ENTHALT.IN 1315 303 016(1) 5001848218 ENTHALT.IN 1315 303 015(2) 5001848219

5349C WTB* *GD*G-ALS WW 5001842919

CD 1/2004 10.07.2008 sheet 15

ZF-ELCAT parts list parts list: figure:

item 240 250 270

300

1315 051 715 068.03.01 068.03.81

16 S 151 / SG*LL*ANGEFL*DW-WL H-H / RVI LAYSHAFT LAYSHAFT

part no.

OCF description 1315 302 117 H 1 PUMP HOUSING 1314 202 039 H 1 PUMP SHAFT 1315 303 027 1 ROTOR 1 PUMP COVER 1315 302 120 H 1 PUMP COVER 1315 302 116 H 1 PUMP COVER 8 HEXAGON SCREW 0636 015 594 8 HEXAGON SCREW

310 0636 015 592

3 HEXAGON SCREW 3 HEXAGON SCREW

0636 015 593

1 HEXAGON SCREW 1 HEXAGON SCREW

0636 015 592

2 HEXAGON SCREW 2 HEXAGON SCREW

320

330

mod. no. mod. intr.

technical information KPL. AUSSEN WTB* *GD*G-ALS

opt. customer's co WW 5001842920 5001842921 WW 5001842922 WW

M10X85Z1DIN933ALT/10.9 A3C DIN 933 ALT 10.9 A3C AUSG.87-0 M 10 X 85 Z1 M10X35Z1DIN933ALT/10.9 A3C DIN 933 ALT 10.9 A3C AUSG.87-0 M 10 X 35 Z1 M10X60Z1DIN933ALT/10.9 A3C DIN 933 ALT 10.9 A3C AUSG.87-0 M 10 X 60 Z1 M10X35Z1DIN933ALT/10.9 A3C DIN 933 ALT 10.9 A3C AUSG.87-0 M 10 X 35 Z1

5001853612

5001853607

5001853608

5001853607

parts list: figure:

1315 051 715 068.04.12

CD 1/2004 10.07.2008 sheet 16

16 S 151 / SG*LL*ANGEFL*DW-WL H-H / RVI MAIN SHAFT * depending on parts list no.

ZF-ELCAT parts list parts list: figure:

1315 051 715 068.04.12

16 S 151 / SG*LL*ANGEFL*DW-WL H-H / RVI MAIN SHAFT

item part no.

OCF description 010 1315 304 131 H 1 MAIN SHAFT 040 0735 321 087 1 NEEDLE CAGE 050 1315 304 025 H 1 HELICAL GEAR 090 1315 204 006 H 1 SYNCHRONIZER /110 1312 304 106 R 1 CLUTCH DISC /120 1268 304 424 R 1 INTERNAL RING /130 1268 304 494 RH 1 INTERM.RING /140 1268 304 525 R 1 OUTER RING /150 1312 304 158 R 1 SYNCHRO.BODY /160 1312 304 159 RH 3 COUPLING ELEM. /170 1310 304 175 RH 1 SLIDING SLEEVE /180 0732 040 409 R 3 COMPR.SPRING /190 1297 304 436 RH 3 PRESSURE PIECE /200 1268 304 525 R 1 OUTER RING /210 1268 304 494 RH 1 INTERM.RING /220 1268 304 424 R 1 INTERNAL RING /230 1312 304 106 R 1 CLUTCH DISC 140 1313 304 038 1 BUSH 150 0750 115 325 H 1 NEEDLE CAGE 160 1315 304 004 1 HELICAL GEAR 180 1315 304 018 1 CLUTCH BODY 200 1315 304 132 H 1 BUSH 210 0750 115 324 1 NEEDLE CAGE 220 1315 304 006 1 HELICAL GEAR 260 0750 117 677 H 1 TA.ROLL.BEARING 270 1 RETAINING RING 0630 501 316 0630 501 336 0630 501 315 0630 501 335 0630 501 314 0630 501 334 0630 501 313 0630 501 333 0630 501 312 0630 501 337 0630 501 338 0630 501 339 280 1315 332 073 300 1312 304 150 RH 320 0735 321 087 330 1315 304 027 350 1316 304 159 370 1316 204 014 /010 1316 304 162 /020 1315 304 135 /030 1316 304 149 /050 1297 304 436 RH /060 0732 040 409 R 390 1316 304 159 410 0750 101 158 420 0750 119 125 430 0750 115 534 H 440 1315 304 089

CD 1/2004 10.07.2008 sheet 17

1 RETAINING RING 1 RETAINING RING 1 RETAINING RING 1 RETAINING RING 1 RETAINING RING 1 RETAINING RING 1 RETAINING RING 1 RETAINING RING 1 RETAINING RING 1 RETAINING RING 1 RETAINING RING 1 RETAINING RING 1 PRESSURE DISC 1 PIPE 1 NEEDLE CAGE 1 HELICAL GEAR 1 CLUTCH BODY 1 SYNCHRONIZER 1 SYNCHRO.BODY 1 SLIDING SLEEVE 2 SYNCHRO.RING 3 PRESSURE PIECE 3 COMPR.SPRING 1 CLUTCH BODY 2 THRUST WASHER 1 INTERNAL RING 2 ROLLER CAGE 1 HELICAL GEAR

mod. no. mod. intr.

technical information 92,0X100,0X53,0 FA.INA 2G/Z38 IN 1315 304 033(1) KPL.1+2G*DK ENTHALT.IN 1310 304 098(1) IN 1315 304 038(1) ENTHALT.IN 6002 306 153(0) ENTHALT.IN 1310 304 095(1) ZF-D171/164

6893A

5406C

1295D 1295D

1295D

opt. customer's co 5001851624 5001831801 5001848221 5001832906 5001832907 5001849668 5001832976 5001842925 5001832974 5001847344 5000242857 5000289398 5001832976 5001849668 5001832907 5001832906 5001831808 5001831809 5001848226 5001842927 5001851029 5001831813 5001848227 5001842929

IN 1268 304 509(2) ENTHALT.IN 1310 304 095(1) ENTHALT.IN 6002 306 153(0) IN 1315 304 038(1) ENTHALT.IN 1310 304 098(1) ENTHALT.IN 1312 304 007(2) WTB 96,0X104,0X55,0 1G/Z47 IN 1315 304 020(1) RG A=41,00 IN 1312 304 010(2) WTB 90,0X98,0X41,0 RG/Z44 WTB 80,0X130,0X36,0 WTB -A= 3,10- 3,65(ABSTUFUNG:0,05MM) DIN 471 80X3,5 NB 5001831923 DIN 471 80X3,45 NB 5001853310 DIN 471 80X3,4 NB DIN 471 80X3,35 NB 5001850409 DIN 471 80X3,3 NB 5001842931 DIN 471 80X3,25 NB 5001853311 DIN 471 80X3,2 NB 5001850413 DIN 471 80X3,15 NB 5001850414 DIN 471 80X3,1 NB 5001842932 DIN 471 80X3,55 NB 5001853312 DIN 471 80X3,6 NB 5001842935 DIN 471 80X3,65 NB 5001850410 IN 1316 332 108(1) ENTHALT.IN 1312 304 149(3) 5001823850 92,0X100,0X53,0 FA.INA 5001831801 3G/Z34 5001848236 ZF-BK 144 KPL.3+4G*ZF-BK*144 ZF-BK144 ZF-BK 144 D=144 ZF-BK144 IN 1268 304 509(2) 5000289398 5000242857 ZF-BK 144 WTB 5001851626 WTB 67,0X77,0X54,1 5001851627 WTB 77,0X101,0X29,0 5001851628 ENTHALT.IN 1315 304 023(0) 5001848238

ZF-ELCAT parts list parts list: figure:

item 460

480 500 /010

1315 051 715 068.04.12

part no.

1315 304 048 1315 304 047 1315 304 046 1315 304 045 1315 304 044 1315 304 043 1315 304 085 1315 304 086 0750 117 232 H 1312 204 040 H

0730 107 023 H 0730 107 022 H 0730 107 021 H 0730 107 020 H 0730 107 019 H /020 0730 062 781 R 520 0730 006 171 H 0730 005 465 0730 006 170 0730 005 464 0730 007 746 0730 007 747

16 S 151 / SG*LL*ANGEFL*DW-WL H-H / RVI MAIN SHAFT

OCF description 1 AXIAL WASHER 1 AXIAL WASHER 1 AXIAL WASHER 1 AXIAL WASHER 1 AXIAL WASHER 1 AXIAL WASHER 1 AXIAL WASHER 1 AXIAL WASHER 1 AXIAL WASHER 1 TA.ROLL.BEARING 1 SPLIT RING 2 SPLIT RING 2 SPLIT RING 2 SPLIT RING 2 SPLIT RING 2 SPLIT RING 2 SPLIT RING 1 RETAINING RING 1 RING 1 RING 1 RING 1 RING 1 RING 1 RING 1 RING

CD 1/2004 10.07.2008 sheet 18

mod. no. mod. intr.

technical information opt. customer's co WTB 1315 304 042(2) -A= 7,30- 8,00(ABSTUFUNG:0,10MM) A=8,00 NB 5001854418 A=7,90 NB 5001831821 A=7,80 NB A=7,70 NB 5001842939 A=7,60 NB A=7,50 NB 5001842940 A=7,40 NB A=7,30 NB 5001842941 WTB 42,0X40,3 5001823861 KPL.GESTANZT WTB 0730 106 207(2) -A= 4,60- 5,00(ABSTUFUNG:0,20MM) A=5,00 NB 5001850728 A=4,90 NB 5001831822 A=4,80 NB A=4,70 NB 5001831823 A=4,60 NB 5001831824 ENTHALT.IN 0730 062 636(2) 5001831825 WTB 0730 005 463(2) -A= 2,60- 3,50(ABSTUFUNG:0,10MM) A=3,50 NB 5001842943 A=3,40 NB A=3,30 NB 5001854425 A=3,20 NB 5001842944 A=3,10 NB A=3,00 NB 5001842945

parts list: figure:

1315 051 715 068.06.01

CD 1/2004 10.07.2008 sheet 19

16 S 151 / SG*LL*ANGEFL*DW-WL H-H / RVI GEARSHIFT SYST. * depending on parts list no.

ZF-ELCAT parts list parts list: figure:

1315 051 715 068.06.01

16 S 151 / SG*LL*ANGEFL*DW-WL H-H / RVI GEARSHIFT SYST.

item part no.

OCF description 020 1315 206 061 1 GEAR SHIFT RAIL 040 1316 306 015 2 SLIDING PAD 060 1315 206 065 1 GEAR SHIFT RAIL 080 1316 306 015 2 SLIDING PAD 100 1315 206 069 1 GEAR SHIFT RAIL 220 1 SCREW PLUG 0636 302 021 1 SCREW PLUG 0634 801 062 R 1 SEALING RING 300 1 SWITCH

330 340

0501 210 059 R 0730 150 302 R 1315 206 039 R 1315 306 051 R 0730 150 302 R

430 0636 302 021 0634 801 062 R

CD 1/2004 10.07.2008 sheet 20

1 SWITCH 1 SEALING RING 1 PIN 1 ADAPTER 1 ADAPTER 1 SEALING RING 1 SCREW PLUG 1 SCREW PLUG 1 SEALING RING

mod. no. mod. intr. technical information 1265D 01.11.2003 KPL.W I*IN 1315 206 060(1)

opt. customer's co 5001859283

1265D

01.11.2003 KPL.W I*IN 1315 206 064(1)

1265D

01.11.2003 KPL.W I*IN 1315 206 068(1) M18X1,5 * 35N.M*DICHTRING DIN 908 ST A3C M 18X1,5 DIN 7603 AL A 18 X 24 OEFF*45N.M*DICHTRING *BAJONETT KPL. A=2,00 KPL.L=34,8 M18X1,5*RG-ANZ

5001859283

57730

74702

57730

A=2,00 M18X1,5 * 35N.M*DICHTRING DIN 908 ST A3C M 18X1,5 DIN 7603 AL A 18 X 24

5001833181

5001845859 5000587485 5600625696 5001848240 5000587485

5001833181

parts list: figure:

1315 051 715 068.07.05

CD 1/2004 10.07.2008 sheet 21

16 S 151 / SG*LL*ANGEFL*DW-WL H-H / RVI G.SHIFT HOUSING * depending on parts list no.

ZF-ELCAT parts list parts list: figure:

1315 051 715 068.07.05

16 S 151 / SG*LL*ANGEFL*DW-WL H-H / RVI G.SHIFT HOUSING

item part no.

OCF description 010 1315 307 123 1 G.SHIFT HOUSING 020 1315 307 013 R 1 GASKET 030 8 HEXAGON SCREW 0736 010 200 8 HEXAGON SCREW 170 0501 209 212 H 1 DETENT 180 0630 532 130 1 V-RING 230 0635 303 053 H 1 NEEDLE SLEEVE 250 270 290 300 310

0501 209 188 0501 209 188 0634 313 505 R 6038 202 043 H 0636 010 575 0630 001 075 RH

360 370

1316 307 022 0637 006 172 RH

400 420

430 440 460 500 540 600 620 630

1315 307 094

mod. no. mod. intr.

2144C

1 BRACKET 1 HEXAGON NUT 1 HEXAGON NUT

0636 015 469 RH 0637 006 120 R

1 HEXAGON NUT

1315 307 019 0730 009 515 R 1315 307 190 H 0732 040 985 R

1 SCREW 1 SCREW 1 SEALING RING 1 BOLT 1 COMPR.SPRING

670

680 700

1 BALL ROLLER 1 BALL ROLLER 1 O-RING 1 CUT-OFF VALVE 4 HEXAGON SCREW 4 HEXAGON SCREW 4 WASHER

1 G.SHIFT SHAFT 1 DRIVER 1 DRIVER 1 DRIVER 2 SLOT.PIN 2 SLOT.PIN 1 LOCKING PIECE 1 DETENT SHEET 1 DETENT 1 PROTECTING CAP 1 G.SHIFT LEVER 1 BOLT+NUT 1 HEXAGON SCREW

1315 307 188 H 1315 307 092 H 0631 329 101 H 0631 329 073 1315 307 308 H 1315 307 304 RH 1315 307 120 1238 307 411 R 6005 300 590

CD 1/2004 10.07.2008 sheet 22

1322B

71624

technical information ENTHALT.IN 1315 307 122(0)

opt. customer's co 5001842951 5001842952

M8X75 M8X75 5001850734 KPL. 5001842953 FA. ORBIS JV 42 5001842966 FA. INA ST KAEFIG HK 2520 25X32X20 KPL. 5001842967 KPL. 5001842967 ZFN 744 ACM -80-10 42 X 3 5001842968 KPL.H-H*ZULUFTDROSSEL 1,55 5001859718 M8X65 ISO4014/8.8 A3C ISO 4014 8.8 A3C M 8 X 65 5001850733 DIN 125 ALT 200HV A3C AUSG.905000811069 8,4 IN 1315 307 408(2) 5001859982 M8 DIN934ALT/8 A3C DIN 934 ALT 8 A3C AUSG.87-10 M 8 ENTHALT.IN 1315 307 157(1) 5001842972 WTB*W I WW 5001842973 WW ISO 8752 ST 10 X 45 5001843176 ISO 8752 ST 6 X 45 7703067099 5001848247 5001848248 5001842976 ENTHALT.IN 1304 307 093(2) 5001835088 U413 5001846488 M10X40 DIN933ALT/10.9 A3C DIN 933 ALT 10.9 A3C AUSG.87-0 M 10 X 40 DIN 934 ALT 10 A3C AUSG.87-10 M 10 M22X1,5 M22X1,5 5001842977 A22X27 IN 0730 008 636(2) 5001854051 ENTHALT.IN 1250 307 589(2) 5001842978 5000456234

parts list: figure:

1315 051 715 068.08.06

CD 1/2004 10.07.2008 sheet 23

16 S 151 / SG*LL*ANGEFL*DW-WL H-H / RVI COVER * depending on parts list no.

ZF-ELCAT parts list parts list: figure:

1315 051 715 068.08.06

16 S 151 / SG*LL*ANGEFL*DW-WL H-H / RVI COVER

item part no.

OCF description 010 1304 307 425 RH 1 G.SHIFT COVER 020 0501 318 308 RH 1 GASKET 030 4 HEXAGON SCREW 0636 015 321 RH 4 HEXAGON SCREW 0630 001 075 RH 4 WASHER 100

0634 307 367 R

110 140 160 200 210 230

0636 010 585 0630 001 075 RH

0636 010 585 0630 001 075 RH

3 HEXAGON SCREW 3 HEXAGON SCREW 3 WASHER

250

260 270 280 290 300 310 320 330 350 370

0631 306 226 0730 006 347 1304 307 019 0630 361 032 0631 306 226 0730 006 347 1304 307 019 0630 361 032 0731 208 230

1 SWITCH 1 SEALING RING 1 SWITCH

0501 210 058 0634 801 062 R

1 SWITCH 1 SEALING RING 1 DETENT PLUNGER 1 DETENT PLUNGER 1 SHIM RING 1 SCREW 1 SCREW 1 SEALING RING 1 COMPR.SPRING 1 COMPR.SPRING 1 SCREW 1 SCREW 1 SEALING RING 1 COMPR.SPRING 1 COMPR.SPRING

530 1315 207 014 RH 0630 000 072 R 600

620 624 640

660 664

2 CYLINDRICAL PIN 1 RING 1 DETENT LEVER 2 SEALING CAP 2 SEALING CAP 2 CYLINDRICAL PIN 1 RING 1 DETENT LEVER 2 SEALING CAP 2 SEALING CAP 1 PIN 1 SWITCH

0501 210 059 R 0634 801 062 R 470

1315 307 019 0730 009 515 R 0732 042 207 0732 040 984 R 1315 307 019 0730 009 515 R 0732 042 207 0732 040 984 R

mod. no. mod. intr.

69035

1 ROD WIPER 1 SHAFT SEAL 1 SHAFT SEAL 1 BEARING BUSH 1 SHAFT SEAL 1 HOUSING 1 GASKET 3 HEXAGON SCREW 3 HEXAGON SCREW 3 WASHER

0734 300 196 R 0730 260 330 R 0634 300 020 R 1315 307 140 1315 307 012 R

CD 1/2004 10.07.2008 sheet 24

8933B

69035

technical information

opt. customer's co 5001838906 5001853322

M8X30 ISO4017/8.8 A3C ISO 4017 8.8 A3C M 8 X 30 DIN 125 ALT 200HV A3C AUSG.908,4 FA. CFW 88NBR/101 AS 25X 35X 7 X10 25X35X7 25X35X7 FA.CFW A=20,00 ZFN 132 NB 25 X 32X 5 BOF GASSEN-SPERRE M8X85 ISO4014/8.8 A3C ISO 4014 8.8 A3C M 8 X 85 DIN 125 ALT 200HV A3C AUSG.908,4 M8X85 ISO4014/8.8 A3C ISO 4014 8.8 A3C M 8 X 85 DIN 125 ALT 200HV A3C AUSG.908,4 ZFN 6 16MNCR5 E 6 H 8X 32 A=6,00 14 DIN443 FE/ZNPHR8F DIN 443 FE/ZNPHR8F 14 ZFN 6 16MNCR5 E 6 H 8X 32 A=6,00 14 DIN443 FE/ZNPHR8F DIN 443 FE/ZNPHR8F 14 A=30,0 IN 0731 208 100(2) OEFF*45N.M*DICHTRING *BAJONETT KPL. DIN 7603 AL A 18 X 24 SCHL*45N.M*DICHTRING *BAJONETT KPL. DIN 7603 AL A 18 X 24 168N*50N.M*WL KPL. IN 1315 207 010(2) DIN 988 16X 22 X1 M22X1,5 M22X1,5 A22X27 IN 0730 008 636(2)

M22X1,5 M22X1,5 A22X27 IN 0730 008 636(2)

5000811069

0003216307 5000815354 5001842979 5001842980 5001850735 5000811069

5001850735 5000811069 5001843175 5001843005 5000819788

5001843175 5001843005 5000819788

5001843012

5001845859 5001833181

5001845860 5001833181 5001848249 7701007870 5001842977 5001854051 5001850736 5000289791 5001842977 5001854051 5001850736 5000289791

parts list: figure:

1315 051 715 068.12.02

CD 1/2004 10.07.2008 sheet 25

16 S 151 / SG*LL*ANGEFL*DW-WL H-H / RVI SET OF SPRINGS * depending on parts list no.

CD 1/2004 10.07.2008 sheet 26

ZF-ELCAT parts list parts list: figure:

1315 051 715 068.12.02

16 S 151 / SG*LL*ANGEFL*DW-WL H-H / RVI SET OF SPRINGS

item part no.

OCF description 010 0732 042 684 1 COMPR.SPRING 020 0730 104 083 RH 2 WASHER 030 0630 532 138 1 V-RING 040 0730 100 214 1 WASHER 050 0630 532 138 1 V-RING 060 0732 040 904 1 COMPR.SPRING

mod. no. mod. intr.

technical information A=2,00 FA. ORBIS JV 24 A=2,00 FA. ORBIS JV 24

opt. customer's co 5001850732 5000802911 5003066045 0023511732 5003066045 5001848893

parts list: figure:

1315 051 715 068.40.02

CD 1/2004 10.07.2008 sheet 27

16 S 151 / SG*LL*ANGEFL*DW-WL H-H / RVI GV-SHIFT SYSTEM * depending on parts list no.

ZF-ELCAT parts list parts list: figure:

1315 051 715 068.40.02

16 S 151 / SG*LL*ANGEFL*DW-WL H-H / RVI GV-SHIFT SYSTEM

item part no.

OCF description 010 1315 212 013 1 GEAR SHIFT RAIL /110 1315 312 073 H 1 GEAR SHIFT RAIL /120 1315 312 074 1 GEAR SHIFT FORK /130 2 SET SCREW 1315 312 047 RH 2 SET SCREW 060 1316 306 015 2 SLIDING PAD 130 0750 112 131 R 1 FLANGE PACKING 150 1315 212 008 H 1 PISTON /110 1 PISTON 1315 312 020 H 1 PISTON 1315 312 003 H 1 PISTON /120 0750 112 177 RH 1 DOUB.U-PACKING 190 1 LOCKING NUT 0737 006 095 R 1 LOCKING NUT 210 1315 212 010 1 CYLINDER /110 1315 312 048 H 1 CYLINDER /120 0634 313 018 R 1 O-RING /130 0634 313 320 R 1 O-RING 260 1315 312 034 1 SPRING 300 1 DETENT PLUNGER 1313 207 003 RH 1 DETENT PLUNGER 0730 008 604 R 1 SEALING RING 360 0501 208 630 H 1 5/2 WAY VALVE 380 2 HEXAGON SCREW 0636 010 740 H 2 HEXAGON SCREW 0630 001 076 RH 2 WASHER 420 500

520

CD 1/2004 10.07.2008 sheet 28

0634 314 020 RH

2 O-RING 1 SWITCH

0501 210 059 R 0634 801 062 R 1295 212 006

1 SWITCH 1 SEALING RING 1 PIN

mod. no. mod. intr. technical information 1415C KPL.GV.LAG.GEH.1 IN 1315 312 072(0) GV ECO 3 M12X1 M12X1 1415C WTB 25X40X15 KPL. WTB*GV SINTER/STAHL GV GV WTB 55X63X9,4 M16X1,5 ZFN99 MS16X1,5 KPL. ENTHALT.IN 1315 312 033(1) ZFN 744 FPM -70-10 82 X 3 ZFN 744 FPM -70-10 67 X 3 70125 9860C 6338A

opt. customer's co

5001831941 5001859283 5001843024

WW 5001843025 WW 5001843026

235N*50N.M KPL. IN 1313 207 001(2) A16X22 IN 0730 008 636(2) KPL.SG M6X40 ISO4014/8.8 ISO 4014 8.8 M 6 X 40 DIN 125 ALT 200HV A3C AUSG.906,4 ZFN 744 ACM -70-10 8 X 2 OEFF*45N.M*DICHTRING *BAJONETT KPL. DIN 7603 AL A 18 X 24 KPL.

5001843028 5000808093 5001843032 5001843030 5000289799 5001855098 5001850757 5001843178 5000289683

5001845859 5001833181 5000289806

parts list: figure:

1315 051 715 068.43.02

CD 1/2004 10.07.2008 sheet 29

16 S 151 / SG*LL*ANGEFL*DW-WL H-H / RVI GP HOUSING * depending on parts list no.

parts list: figure:

1315 051 715 068.43.21

CD 1/2004 10.07.2008 sheet 30

16 S 151 / SG*LL*ANGEFL*DW-WL H-H / RVI COVER * depending on parts list no.

CD 1/2004 10.07.2008 sheet 31

ZF-ELCAT parts list parts list: figure:

1315 051 715 068.43.02 068.43.21

16 S 151 / SG*LL*ANGEFL*DW-WL H-H / RVI GP HOUSING COVER

item part no.

OCF description 010 1315 301 224 H 1 HOUSING 020 1 SCREW PLUG 0636 304 049 1 SCREW PLUG 0730 008 637 R 1 SEALING RING 050 0750 116 002 RH 1 BALL BEARING 080 1315 331 001 RH 1 GASKET 090 1315 231 004 1 COVER /120 0750 111 341 RH 1 SHAFT SEAL 120 9 HEXAGON SCREW 0636 015 456 H 9 HEXAGON SCREW 0630 001 048 H 140

160 170 180

0636 302 053 H 0634 801 013 R 1304 301 034 1238 308 201 RH 0636 016 178

200 240 260

1296 301 008 1315 334 039 H 1315 334 011 0730 300 005

270

300 320 340 360 420

1315 334 011 0730 300 005 0731 201 563 1316 301 042 R 1315 301 118 H 1316 301 042 R 0636 302 021 0634 801 062 R

450 0501 208 795 H 500 0736 010 180 510 0736 010 180 520 0736 010 180 530 0736 010 180 540 0736 010 181 550 0736 010 179 560 0736 010 180 570 0736 010 180 580

mod. no. mod. intr.

1 SPRAY TUBE 1 GEAR SHIFT FORK 1 ARTICULAT.BOLT 1 ARTICULAT.BOLT 1 SPRING WASHER 1 ARTICULAT.BOLT 1 ARTICULAT.BOLT 1 SPRING WASHER 3 CYLINDRICAL PIN 1 GASKET 1 INTERM.PLATE 1 GASKET 1 SCREW PLUG 1 SCREW PLUG 1 SEALING RING 1 PULSE SENSOR 1 PULSE SENSOR 11 HEXAGON SCREW 11 HEXAGON SCREW 1 HEXAGON SCREW 1 HEXAGON SCREW 1 HEXAGON SCREW 1 HEXAGON SCREW 1 HEXAGON SCREW 1 HEXAGON SCREW 2 HEXAGON SCREW 2 HEXAGON SCREW 1 HEXAGON SCREW 1 HEXAGON SCREW 2 HEXAGON SCREW 2 HEXAGON SCREW 1 HEXAGON SCREW 1 HEXAGON SCREW 1 HEXAGON SCREW

opt. customer's co 5001848896 5001842869 5001853882 5001858080

5350C

9 WASHER 1 SCREW PLUG 1 SCREW PLUG 1 SEALING RING 1 COVER 1 GASKET 4 HEXAGON SCREW 4 HEXAGON SCREW

technical information ENTHALT.IN 1315 301 222(0) M24X1,5 * 60N.M*DICHTRING DIN 910 ST A3C M 24X1,5 A24X29 IN 0730 008 636(2) WTB 90,0X160,0X30,0

2971C

KPL. WTB 105X130X12 M10X60 DIN933ALT/8.8 A3C DIN 933 ALT 8.8 A3C AUSG.87-09 M 10 X 60 DIN 125 ALT 200HV A3C AUSG.9010,5 M10X1 * 15N.M*DICHTRING DIN 908 ST A3C M 10X1 DIN 7603 AL A 10 X 14 ENTHALT.IN 1238 308 199(1) ENTHALT.IN 1238 308 202(2) M12X25 DIN933ALT/8.8 A3C DIN 933 ALT 8.8 A3C AUSG.87-09 M 12 X 25

5000289673

5000587767 5000293494 5000816099 5001850738 5000289811 5001843074

M24X1,5 SK6 M24X1,5 M24X1,5 SK6 M24X1,5 IN 0731 201 458(1) 78311 ENTHALT.IN 1315 301 144(0) 57985 57730 57211

9760B 9760B

M18X1,5 * 35N.M*DICHTRING DIN 908 ST A3C M 18X1,5 DIN 7603 AL A 18 X 24 KPL. IN 0501 208 790(1) M10X70 M10X70 M10X70 M10X70 M10X70 M10X70 M10X70 M10X70 M10X110 M10X110 M10X50 M10X50 M10X70 M10X70 M10X70 M10X70 M10X70

5001843075 5000241898 5001843075 5000241898 5001842866 5001843650 5001843082 5001843650

5001833181 5001838107

5001850740

ZF-ELCAT parts list parts list: figure:

item

part no.

0736 010 180

590 0736 010 179 600 0736 010 180 610 0736 010 180

1315 051 715 068.43.02 068.43.21

CD 1/2004 10.07.2008 sheet 32

16 S 151 / SG*LL*ANGEFL*DW-WL H-H / RVI GP HOUSING COVER

OCF description 1 HEXAGON SCREW 1 HEXAGON SCREW 1 HEXAGON SCREW 1 HEXAGON SCREW 1 HEXAGON SCREW 1 HEXAGON SCREW 1 HEXAGON SCREW

mod. no. mod. intr.

technical information M10X70 M10X50 M10X50 M10X70 M10X70 M10X70 M10X70

opt. customer's co 5001850740

parts list: figure:

1315 051 715 068.44.07

CD 1/2004 10.07.2008 sheet 33

16 S 151 / SG*LL*ANGEFL*DW-WL H-H / RVI PLANETARY DRIVE * depending on parts list no.

parts list: figure:

1315 051 715 068.44.41

CD 1/2004 10.07.2008 sheet 34

16 S 151 / SG*LL*ANGEFL*DW-WL H-H / RVI PLANETARY DRIVE * depending on parts list no.

ZF-ELCAT parts list parts list: figure:

1315 051 715 068.44.07 068.44.41

CD 1/2004 10.07.2008 sheet 35

16 S 151 / SG*LL*ANGEFL*DW-WL H-H / RVI PLANETARY DRIVE PLANETARY DRIVE

item part no.

OCF description 010 1315 232 017 1 PLANET CARRIER 040 1315 232 010 1 PLANET GEAR SET 060 0730 107 168 H 15 INTERM.WASHER 070 0750 119 116 H 140 ROLLER 090 1315 332 053 H 5 PLANET SHAFT 110 0631 329 051 R 5 SLOT.PIN 120 0631 329 167 R 5 SLOT.PIN 140 1316 332 103 H 1 RING GEAR CARR. 160 1316 333 014 1 INTERM.RING 180 0735 298 169 H 1 AX.NEEDLE BEAR. 210 1315 332 041 H 1 RING GEAR 220 0730 513 583 1 LOCKING WIRE 400 1297 333 110 1 OUTPUT FLANGE 430 0634 313 805 R 1 O-RING 450 1312 332 028 1 WASHER 470 2 HEXAGON SCREW 0636 011 540 2 HEXAGON SCREW

mod. no. mod. intr. technical information 3197C KPL*4,565*SV-GP*FL.PROF.90 KPL. A=1,00 WTB 10,0X16,8 7226B ENTHALT.IN 1316 332 037(2) ISO 8752 ST 5 X 26 ISO 8752 ST 3 X 26 ENTHALT.IN 1316 332 100(1)

79599

104,5X128,4X10,0 FA.INA ENTHALT.IN 1316 332 055(1) A=3,20 ENTHALT.IN 1314 332 007(0) ZFN 744 ACM -70-10 82 X 4 ENTHALT.IN 1295 332 063(1) M12X60 DIN931ALT/10.9 A3C DIN 931 ALT 10.9 A3C AUSG.87-0 M 12 X 60

opt. customer's co 5001843089 5001831858 5001848257 5001843215 7701014081 5001831867 5001851633 5001843094 5001843116 5001843118 5001843216 5001843761 5001847324 5001843123 5001850754

parts list: figure:

1315 051 715 068.45.04

CD 1/2004 10.07.2008 sheet 36

16 S 151 / SG*LL*ANGEFL*DW-WL H-H / RVI SYNCHRONIZER * depending on parts list no.

CD 1/2004 10.07.2008 sheet 37

ZF-ELCAT parts list parts list: figure:

1315 051 715 068.45.04

16 S 151 / SG*LL*ANGEFL*DW-WL H-H / RVI SYNCHRONIZER

item part no.

OCF description 080 1296 333 046 H 1 CLUTCH DISC 110 1296 333 050 R 1 CLUTCH BODY 120 1315 233 029 1 SYNCHRONIZER /110 1313 333 001 R /140 1296 333 044 RH 1296 333 045 RH /150 1240 304 278 R /160 0732 040 385 R /170 0732 040 386 R /190 1296 333 023 R /200 1296 333 044 RH 1296 333 045 RH 130

1 SYNCHRO.BODY 1 SYNCHRO.RING 1 SYNCHRO.RING 1 SYNCHRO.RING 9 PRESSURE PIECE 9 COMPR.SPRING 9 COMPR.SPRING 1 SLIDING SLEEVE 1 SYNCHRO.RING 1 SYNCHRO.RING 1 SYNCHRO.RING 1 RETAINING RING

0630 501 061 RH 0630 501 173 R 0630 501 174 R 0630 501 175 R 1316 233 015 R

1 RETAINING RING 1 RETAINING RING 1 RETAINING RING 1 RETAINING RING 1 CLUTCH BODY

260

mod. no. mod. intr.

2627A

0198A 0198A

technical information ENTHALT.IN 1296 333 051(1) ENTHALT.IN 1296 333 053(1) KPL.MOLYBDAEN*FL-PROFIL 80 *SV-GP PROFIL 90 ENTHALT.IN 1296 333 014(1) WTB*SINT/SCHMIEDE*MOLYB. IN 1296 333 055(1) ZF_B119-167

ENTHALT.IN 1304 333 013(1) WTB*SINT/SCHMIEDE*MOLYB. 0198A 0198A

68841

opt. customer's co 5001856505 5001848259

5001831875 WW WW 5001846736 5000255276 7701007805 5000255277 5000289825

WW IN 1296 333 055(1) WW 5001846736 WTB -A= 3,70- 4,00(ABSTUFUNG:0,10MM) DIN 471 125X4 NB 5000293028 DIN 471 125X3,9 NB 5001843128 DIN 471 125X3,8 NB DIN 471 125X3,7 NB 5001843130 KPL.GP-SV*SCHNELLE GRUPPE 5001843132

parts list: figure:

1315 051 715 068.46.03

CD 1/2004 10.07.2008 sheet 38

16 S 151 / SG*LL*ANGEFL*DW-WL H-H / RVI GP SHIFT SYSTEM * depending on parts list no.

ZF-ELCAT parts list parts list: figure:

1315 051 715 068.46.03

16 S 151 / SG*LL*ANGEFL*DW-WL H-H / RVI GP SHIFT SYSTEM

item part no.

OCF description 010 1315 334 058 1 GEAR SHIFT RAIL 030 0750 112 131 R 1 FLANGE PACKING 050 1 PISTON 1315 334 034 1 PISTON 1315 334 063 1 PISTON 070 0734 307 294 RH 2 SEALING RING 090 0750 112 066 RH 1 GUIDE RING 110 1 LOCKING NUT 0737 006 095 R 1 LOCKING NUT 130 1315 334 056 1 CYLINDER 150 0501 317 536 RH 1 PROF.SEAL RING 210 4 HEXAGON SCREW 0636 015 459 H 4 HEXAGON SCREW

300 320

0630 001 048 H

4 WASHER

1296 334 004

2 SLIDING PAD 1 DETENT PLUNGER 1 DETENT PLUNGER 1 SEALING RING 1 SWITCH

1313 207 005 RH 0730 008 604 R 400

420

0501 210 059 R 0634 801 062 R 1295 212 006

CD 1/2004 10.07.2008 sheet 39

1 SWITCH 1 SEALING RING 1 PIN

mod. no. mod. intr.

8604B

55178 9860C

technical information IN 1315 334 057(0) WTB 25X40X15 WTB*GP ENTHALT.IN 1315 334 040(1) IN 1315 334 062(1) 49X91X7,4 FA.KACO WTB M16X1,5 ZFN99 MS16X1,5 GP

opt. customer's co 5001855100 5001843024 WW 5001843135 WW 5001843136 5000289837

M10X90 DIN933ALT/8.8 A3C DIN 933 ALT 8.8 A3C AUSG.87-09 M 10 X 90 DIN 125 ALT 200HV A3C AUSG.9010,5 ENTHALT.IN 1295 334 065(2) 145N*50N.M KPL. IN 1313 207 001(2) A16X22 IN 0730 008 636(2) OEFF*45N.M*DICHTRING *BAJONETT KPL. DIN 7603 AL A 18 X 24 KPL.

5001849893 5001851634 5001850759

5000289841 5001843140

5001845859 5001833181 5000289806

parts list: figure:

1315 051 715 068.57.04

CD 1/2004 10.07.2008 sheet 40

16 S 151 / SG*LL*ANGEFL*DW-WL H-H / RVI RANGE SELECTION * depending on parts list no.

ZF-ELCAT parts list parts list: figure:

1315 051 715 068.57.04

CD 1/2004 10.07.2008 sheet 41

16 S 151 / SG*LL*ANGEFL*DW-WL H-H / RVI RANGE SELECTION

item part no.

OCF description 010 1315 245 016 H 1 PIPE 020 1 UNION SCREW 0737 835 238 1 UNION SCREW 0634 801 217 R 2 SEALING RING 030 1 UNION SCREW 0737 835 238 1 UNION SCREW 0634 801 217 R 2 SEALING RING 050 1315 245 017 H 1 PIPE 060 1 UNION SCREW 0737 835 238 1 UNION SCREW 0634 801 217 R 2 SEALING RING 070 1 UNION SCREW 0737 835 238 1 UNION SCREW 0634 801 217 R 2 SEALING RING 140 0659 160 068 H 1 CABLE CLIP

mod. no. mod. intr. technical information 3833B KPL.GP RE*L=515MM*12X1,5 1154C 10 DIN7643*4 LOCH 5163C 1154C

DIN 7603 AL A 14 X 20 10 DIN7643*4 LOCH

5163C 3833B 1154C

DIN 7603 AL A 14 X 20 KPL.GP LI*L=532MM*12X1,5 10 DIN7643*4 LOCH

5163C 1154C

DIN 7603 AL A 14 X 20 10 DIN7643*4 LOCH

5163C

DIN 7603 AL A 14 X 20 FA. HELLERMANN PA6.6 SCHWARZ T30L-W 3,6X200

opt. customer's co 5001856396

5001856397

parts list: figure:

1315 051 715 068.93.05

CD 1/2004 10.07.2008 sheet 42

16 S 151 / SG*LL*ANGEFL*DW-WL H-H / RVI CL.RELEASE DEV. * depending on parts list no.

ZF-ELCAT parts list parts list: figure:

1315 051 715 068.93.05

CD 1/2004 10.07.2008 sheet 43

16 S 151 / SG*LL*ANGEFL*DW-WL H-H / RVI CL.RELEASE DEV.

item part no.

OCF description 100 1315 268 005 1 RELEASE FORK 140 1315 368 039 H 2 SHAFT 150 2 LOCKING SCREW 0636 031 070 2 LOCKING SCREW

mod. no. mod. intr.

technical information KPL.AUSR-WELLE*SW=130*RVI

1111C M10X45 DURLOK/12.9 FA. UNBRAKO 12.9 M 10 X 45 DURLOK

**** END ****

opt. customer's co 5001843153 5001859722 5001843159