DOWNLOAD PDF ZF Transmission 16 K 160 DaimlerChrysler AG Parts Manual 1297 002 187

SPARE PARTS CATALOGUE CD-ROM 'ELCAT' 1/2004 11.07.2008

16 K 160 ZF parts list no.: 1297 002 187 customer: DAIMLERCHRYSLER AG

ZF FRIEDRICHSHAFEN AG

ZF-ELCAT technical information sheet parts list: 1297 002 187

item A10 A14 A16 A20 F06 F10

F12 F14 F22 F24 F34 F38 F40 F46 F50 F52 F54 F64 F66 F74 F78 F80 F84 F86 F90 F96 F98 G16 G26 G30 G32 G36 G50 G56 G60 G64 G82 H50 H64 M00 M12 M14 M16 M50

CD 1/2004 11.07.2008 sheet 2

16 K 160 / DG*LR*ANGEFL*DW-SE H-H / DAIMLERCHRYSLER AG

text CUSTOMER:DAIMLERCHRYSLER AG COUNTRY:D CUST.SPEC.NO: CODE: A6242606000 APPLICATION:MALAYSIA INSTAL.POSITION:HOR. RH *FLANGE MOUNTED* RATIO: 13,68- 1,00 *DG G13,68* 9,40* 6,73* 4,79* 3,36* 2,31* G 1,65* 1,17* * R11,06 S11,64* 8,00* 5,73* 4,07* 2,86* 1,96* S 1,40* 1,00* * R 9,41 POSITION DELETED POSITION DELETED POSITION DELETED POSITION DELETED CONTROL:REMOTE CONTROL *VERTICAL *H-H SEPARAT.CLUTCH: DOG CLUTCH VERSION INPUT SHAFT : L=320,0*SAE 10C 2 INCH JOURNAL:D= *SHAFT:D= *BUSH: REL.BRG.CARRIER:L= 170,0 D= 60,000 F8 OUTPUT :STANDARD BEARINGS OUTP.FLANGE RA:OD=180 *BOLT=10XM16X1,50X45 L=204,0* POSITION DELETED CONN.OF GEARSHIFT: CONTROL SHAFT DIMENSION:A=370,0* SHIFT LEVER:R1= 85 CONNECTING PIECE:G= 65 CONTR.CONNECTION:POS. *ORDER DRAWING DIMENSION:S= 45,00* PIVOT POINT:ORDER DRAWING SETTING DIMENSION:Z=106,0* SET OF SPRINGS:LAYOUT Q3 * PAWL STOP: SPRING FORCE RG=240N SELECTION PATTERN:WI SPEEDO-DRIVE:I= 1,545 SWITCH: RG*PREPARED *PAWL STOP PROTECT.CAP: * *L= M SWITCH: NG*OPENING * PROTECT.CAP: * *L= M SWITCH: GP*PREPARED * PROTECTING CAP:WITHOUT* AUXILIARY UNITS: SWITCH: GV*PREPARED * PROTECTING CAP:WITHOUT* AUXILIARY UNITS/ACCESSORIES HEAT EXCHANGER:FRONT LEFT PREP* CLUTCH BRAKE/-VALVE *AIR CONNECTION A ELECTRONIC: TRANSMITTER INPUT:PREP. *D= *WS DRAWING: ORDER DRAWING: 1297 600 033(0) SECTION: 1295 107 202(0) SECTION: 1295 002 700(0) ASSEMBLY INSTRUCTIONS:

ZF-ELCAT technical information sheet parts list: 1297 002 187

item M58 M82 M90 M92 M94 M96 M98 S02 S04 S06 S08 S10 S14

CD 1/2004 11.07.2008 sheet 3

16 K 160 / DG*LR*ANGEFL*DW-SE H-H / DAIMLERCHRYSLER AG

text ASSEMBLY:OIL FILL+OVERFLOW *HOUSING LEFT+RIGHT ASSEMBLY:SHUT-OFF VALVE* F OIL CAPACITY: AP. 13,00L OIL GRADE ACC.TO ZF:TE-ML02 MASS : APPRX. 340,0 KG PAINT :NOVA GREY *MB7350 ZFN 915W PRESERVATION : KA1 T/KI2/S09*ZFN 916 VEHICLE DATA 1: MODEL:DUMPER * 6X 6 MAX. G.V.M. 22T*MAX. G.C.M. 70T R DYN: 579*V MAX: APPRX. 65KM/H RA: I= 7,63* M.BENZ /OM423 *KW261/2300*N.M1304/1200

ZF-ELCAT summary of figures parts list: 1297 002 187

figure 063.01.05 063.01.47 063.01.KB 063.02.01 063.02.21 063.03.01 063.04.30 063.04.KB 063.06.01 063.06.20 063.06.KB 063.07.06 063.07.KB 063.07.KB 063.08.82 063.08.95 063.08.KB 063.12.07 063.14.18 063.14.KB 063.40.08 063.40.KB 063.40.KB 063.43.03 063.43.21 063.43.KB 063.43.KB 063.44.05 063.44.40 063.44.KB 063.45.03 063.45.KB 063.46.01 063.46.41 063.57.02

CD 1/2004 11.07.2008 sheet 4

16 K 160 / DG*LR*ANGEFL*DW-SE H-H / DAIMLERCHRYSLER AG

part no.

1295 101 630 1295 101 086 1295 101 035 1297 102 017 1295 102 897 1297 103 011 1297 104 026 1297 104 406 1297 106 029 1295 106 025 1295 106 024 1297 107 026 1312 107 499 1312 107 404 1312 170 820 1312 170 424 1312 170 006 1312 149 069 1295 122 495 1295 122 800 1297 112 027 1295 112 443 1295 112 440 1295 131 043 1295 131 084 1295 131 400 1295 131 802 1297 132 035 1297 132 408 1297 132 800 1297 133 004 1295 133 406 1297 134 025 1295 134 409 1295 145 002

description GEARBOX HOUSING GEARBOX HOUSING CONN.PARTS INPUT SHAFT CONN.PLATE LAYSHAFT MAIN SHAFT MAIN SHAFT GEARSHIFT SYST. CONN.PARTS CONN.PARTS G.SHIFT SHAFT G.SHIFT SHAFT CONN.PARTS COVER CONN.PARTS SHIFT TURRET SET OF SPRINGS SUPPORT SUPPORT GV-SHIFT SYSTEM CONN.PARTS CYLINDER GP HOUSING COVER CLOSING COMPON. GP HOUSING PLANETARY DRIVE PLANETARY DRIVE PLANETARY DRIVE SYNCHRONIZER SYNCHRONIZER GP SHIFT SYSTEM CONN.PARTS RANGE SELECTION

technical information DG*LR*ANGEFL*SE*WT*WS LR*EINF LI+RE*WT WS-VORB K160/2*13,68*L320*ANGEFL *SAE 2 L=170*D=60 F8 *F.KUPPL.BREMSE 16K160 *SCHRAEGVERZ*1+RG *13,68-1,00*STAND 16 K 160 SCHRAEGVERZ.1+RG *BG/SG*MS-LAGE 16K 60*13,68-1,00 *SCHRAEGVERZ.1+RG 16K160 *SENKR *W I *LOCTITE*RG-GABEL=C45 HG-ANZ*OHNE/VORB 1G-ANZ*OHNE K*W I*SE-LR*H-H SE-LR*WI*289,5 *R= 85 *A60*FZO*GEW. RG-VORB*SE KURZ/LANG*SE-LR NG-OEFF*SE-LR *KUPPL.BREMSVENT*ABSTUETZ LANG *SE-LR SE-LR/WR *Q2/Q3*RG240N *WF 50/56*HF180N Z15*G065 *Z097-119 *BL 16K160*DG *WABCO-VENTIL/DB*ES2/AVS *GV-VORB GV LR ABTR*L=57*GDAL *ECO I NA-OEFFNUNG*HEBELLAGE X LR 16K/S160*I=4,074 180*10XM16X1,5X45*L204,0 16K/S160*I=4,074 16K/S160 *16S130*14,29-0,82 MOLYBDAEN*FL-PROFIL 75/80 *ECOSPLIT I 130-220*ZYL= 90 GP-VORB*105N 16S130/16K160 *SE

parts list: figure:

1297 002 187 063.01.05

CD 1/2004 11.07.2008 sheet 5

16 K 160 / DG*LR*ANGEFL*DW-SE H-H / DAIMLERCHRYSLER AG GEARBOX HOUSING * depending on parts list no.

parts list: figure:

1297 002 187 063.01.47

CD 1/2004 11.07.2008 sheet 6

16 K 160 / DG*LR*ANGEFL*DW-SE H-H / DAIMLERCHRYSLER AG GEARBOX HOUSING * depending on parts list no.

ZF-ELCAT parts list parts list: figure:

1297 002 187 063.01.05 063.01.47

16 K 160 / DG*LR*ANGEFL*DW-SE H-H / DAIMLERCHRYSLER AG GEARBOX HOUSING GEARBOX HOUSING

item part no.

OCF description 010 1296 301 215 H 1 HOUSING 012 1 SCREW PLUG 0636 304 049 1 SCREW PLUG 0634 801 236 RH 1 SEALING RING 020 1313 301 038 RH 1 GASKET 030 1295 301 322 H 1 HOUSING 042 2 HEXAGON SCREW 0636 010 205 2 HEXAGON SCREW 050 0636 010 378 H

6 HEXAGON SCREW 6 HEXAGON SCREW

0636 010 205

13 HEXAGON SCREW 13 HEXAGON SCREW

0636 010 205

2 HEXAGON SCREW 2 HEXAGON SCREW

058

064

070 0736 305 058 H 0736 305 052 H 0634 801 250 R 082 0736 305 058 H 0736 305 052 H 0634 801 250 R 090 0736 301 022 H 110

130 134 136 140

160 170

180 190 200 210 220 230

0636 304 049 0634 801 236 RH 1295 201 043 H 0501 204 629 1296 301 060 0636 304 051 H 0634 801 074 RH 0750 118 153 RH

0630 502 143 0630 502 161 0630 502 162 0630 502 163 0630 502 164 0630 502 165 0630 502 213 1295 304 129 0731 201 459 H 1295 305 052 0750 115 011 RH 0730 150 064 1295 305 056 H

CD 1/2004 11.07.2008 sheet 7

1 SCREW PLUG 1 SCREW PLUG 1 SCREW PLUG 1 SCREW PLUG 1 SEALING RING 1 SCREW PLUG 1 SCREW PLUG 1 SCREW PLUG 1 SCREW PLUG 1 SEALING RING 2 SCREW PLUG 2 SCREW PLUG 2 SCREW PLUG 2 SCREW PLUG 2 SEALING RING 1 SPRAY TUBE 1 SCREEN 1 BUSH 1 SCREW PLUG 1 SCREW PLUG 1 SEALING RING 1 CY.ROLL.BEARING 1 RETAINING RING 1 RETAINING RING 1 RETAINING RING 1 RETAINING RING 1 RETAINING RING 1 RETAINING RING 1 RETAINING RING 1 RETAINING RING 1 OIL COLL.PLATE 2 CYLINDRICAL PIN 1 REV.IDLER GEAR 2 NEEDLE CAGE 1 THRUST WASHER 1 REV.IDLER SHAFT

mod. no. mod. intr. technical information opt. customer's co 43497 ENTHALT.IN 1295 301 059(1) A0012618001 M24X1,5 * 80N.M*DICHTRING DIN 910 ST A3C M 24X1,5 A0002610535 DIN 7603 ST A 24 X 29 N0076030241 47346 ENTHALT.IN 1296 301 188(1) A0002615680 60691 ENTHALT.IN 1295 301 194(1) A0022612101 M10X125 DIN931ALT/8.8 DIN 931 ALT 8.8 AUSG.87-09 M 10 X125 M10X55 DIN931ALT/8.8 A3C DIN 931 ALT 8.8 A3C AUSG.87-09 M 10 X 55 M10X125 DIN931ALT/8.8 DIN 931 ALT 8.8 AUSG.87-09 M 10 X125 M10X125 DIN931ALT/8.8 DIN 931 ALT 8.8 AUSG.87-09 M 10 X125 M38X1,5 *140N.M*DICHTRING WTB*M38X1,5 MAGNET WW MAGNET WW A0019976230 DIN 7603 CU A 38 X 44 N0076030381 M38X1,5 *140N.M*DICHTRING WTB*M38X1,5 MAGNET WW MAGNET WW A0019976230 DIN 7603 CU A 38 X 44 N0076030381 3690B M24X1,5 * 50N.M*O.DICHTRG. M24X1,5 A0009977535 M24X1,5 * 80N.M*DICHTRING DIN 910 ST A3C M 24X1,5 A0002610535 DIN 7603 ST A 24 X 29 N0076030241 45171 KPL. IN 1295 201 021(0) A0002607185 KPL. IN 0501 204 627(1) A0002600193 A0002610650 M22X1,5 * 60N.M*DICHTRING DIN 910 ST A3C M 22X1,5 DIN 7603 CU A 22 X 27 N0076030211 WTB 60,0X130,0X31,0 A0029801002 WTB -A= 3,70- 4,00(ABSTUFUNG:0,05MM) FA. ORBIS 137X4 J137 NB A0002630373 FA. ORBIS 137X3,95 J NB FA. ORBIS 137X3,9 J NB A0002630573 FA. ORBIS 137X3,85 J NB FA. ORBIS 137X3,8 J NB A0002630773 FA. ORBIS 137X3,75 J NB FA. ORBIS 137X3,7 J NB A0002632273 A0002610165 IN 0731 201 458(1) A0002685174 Z24 IN 1295 305 050(1) A0002630032 WTB 45,0X53,0X21,0 A0109811010 60691 A3432630062 ENTHALT.IN 1295 305 058(2) A0002631430

ZF-ELCAT parts list parts list: figure:

1297 002 187 063.01.05 063.01.47

16 K 160 / DG*LR*ANGEFL*DW-SE H-H / DAIMLERCHRYSLER AG GEARBOX HOUSING GEARBOX HOUSING

item part no.

OCF description 234 1295 305 057 R 1 WASHER 240 1 LOCKING SCREW 0636 900 211 RH 1 LOCKING SCREW 250 260 262

0730 365 147 RH 0731 101 047 H 0636 301 039

270 0501 202 797 R 480 0636 304 051 H 0634 801 074 RH 610 0636 304 054 H 0634 801 062 R

CD 1/2004 11.07.2008 sheet 8

1 TYPE PLATE 4 BLIND RIVET 1 SCREW PLUG 1 SCREW PLUG 1 BREATHER 1 BREATHER 1 SCREW PLUG 1 SCREW PLUG 1 SEALING RING 1 SCREW PLUG 1 SCREW PLUG 1 SEALING RING

mod. no. mod. intr.

technical information M12 FA. BAUER&SCH. 12.9 /W159.12 M 12 X 35 DURLOK EINHEITSSCHILD

opt. customer's co A0002611276

A0002610871

A0005842224

73233

57730

M10X1 * 10N.M*O.DICHTRG. DIN 906 ST A3C M 10X1 M10X1KEG KPL. M22X1,5 * 60N.M*DICHTRING DIN 910 ST A3C M 22X1,5 DIN 7603 CU A 22 X 27 M18X1,5 * 35N.M*DICHTRING DIN 910 ST A3C M 18X1,5 DIN 7603 AL A 18 X 24

N0009060100

A0002600358

N0076030211

N0009100180 N0076030181

parts list: figure:

1297 002 187 063.02.01

CD 1/2004 11.07.2008 sheet 9

16 K 160 / DG*LR*ANGEFL*DW-SE H-H / DAIMLERCHRYSLER AG INPUT SHAFT * depending on parts list no.

parts list: figure:

1297 002 187 063.02.21

CD 1/2004 11.07.2008 sheet 10

16 K 160 / DG*LR*ANGEFL*DW-SE H-H / DAIMLERCHRYSLER AG CONN.PLATE * depending on parts list no.

CD 1/2004 11.07.2008 sheet 11

ZF-ELCAT parts list parts list: figure:

1297 002 187 063.02.01 063.02.21

16 K 160 / DG*LR*ANGEFL*DW-SE H-H / DAIMLERCHRYSLER AG INPUT SHAFT CONN.PLATE

item part no.

OCF description 010 1297 202 053 H 1 INPUT SHAFT /030 0730 062 323 1 PIPE 020 0750 118 130 1 CY.ROLL.BEARING 030 1 SPLIT RING 1295 202 034 H 1 SPLIT RING /010 2 SPLIT RING 0730 105 156 H 0730 105 155 H 0730 105 154 H /020 0730 062 579 R 1295 202 033 H /010

2 SPLIT RING 2 SPLIT RING 2 SPLIT RING 1 RETAINING RING 1 SPLIT RING 1 SPLIT RING

0730 103 244 H 0730 104 338 H 0730 104 337 H 0730 103 941 H 0730 103 940 H 0730 103 939 H 0730 103 938 H 0730 103 937 H 0730 103 936 H 0730 103 935 H /020 0730 061 816 R 050 0635 470 012 RH 060 1295 202 054 H 1295 202 035 H 1269 202 087 H 070 1313 302 014 RH 080 1297 302 053 090 0734 310 387 R 120

1 SPLIT RING 1 SPLIT RING 1 SPLIT RING 1 SPLIT RING 1 SPLIT RING 1 SPLIT RING 1 SPLIT RING 1 SPLIT RING 1 SPLIT RING 1 SPLIT RING 1 RETAINING RING 1 CYL.ROLLER 1 PUMP 1 PUMP 1 PUMP 1 PUMP 1 GASKET 1 CONN.PLATE 1 SHAFT SEAL 1 SHAFT SEAL 1 SHIM

0730 103 804 0730 108 096 0730 102 505 0730 102 504 0730 102 503 1297 302 176 H 0735 320 896 R 1295 304 278 R 1295 304 278 R 1295 304 002 R 1304 304 686 RH 1240 304 278 R 0732 040 385 R 0732 040 386 R 0731 302 032 1268 203 059 H 1268 303 062 H 0750 190 012 H 1295 303 030

1 SHIM 1 SHIM 1 SHIM 1 SHIM 1 SHIM 1 HELICAL GEAR 2 NEEDLE CAGE 1 CLUTCH BODY 1 CLUTCH BODY 1 SLIDING SLEEVE 2 SYNCHRO.RING 3 PRESSURE PIECE 3 COMPR.SPRING 3 COMPR.SPRING 1 PIN 1 I.CLUTCH DISC 1 PISTON 1 DIAPHRAGM 1 COVER

140 150 160 162 170 180 190 200 210 250 260 270 280 290

mod. no. mod. intr.

47344

5335B

technical information opt. customer's co KPL. A=60,00 A0002610766 WTB 80,0X150,0X27,5 WTB KPL.GESTANZT WW WTB 0730 105 153(3) -A= 3,80- 4,00(ABSTUFUNG:0,10MM) A=4,00 NB A=3,90 NB A=3,80 NB A=4,20 IN 0730 062 636(2) A0002621073 KPL. GEDREHT WW WTB 0730 104 754(3) -A= 3,80- 4,30(ABSTUFUNG:0,05MM) A=4,30 NB A=4,25 NB A=4,20 NB A=4,10 NB A=4,05 NB A=4,00 NB A=3,95 NB A=3,90 NB A=3,85 NB A=3,80 NB A0002620673 DIN 5402 7 X 7 N0054020072 WTB KPL. WW KPL.DECKEL GDAL WW KPL. WW A0002622480 ENTHALT.IN 1297 302 016(0) A0002624329 75X55X8 75X55X8 FA.CFW WTB 0730 107 221(2) -A= 0,50- 0,80(ABSTUFUNG:0,08MM) A=0,80 NB A0012622952 A=0,75 NB A=0,70 NB A=0,60 NB A0002610252 A=0,50 NB KON/Z28 A0002624510 88,0X96,0X29,0 FA.SKF A0139811610 ZF-B144 A0002621940 ZF-B144 A0002621940 A0002623623 A0002629934 ZF_B119-167 A3362640239 A3362640693 A3362640793 KPL. IN 1268 203 060(2)

A0002550401

WTB

A3432640547 A0002550232

ZF-ELCAT parts list parts list: figure:

item 400

1297 002 187 063.02.01 063.02.21

16 K 160 / DG*LR*ANGEFL*DW-SE H-H / DAIMLERCHRYSLER AG INPUT SHAFT CONN.PLATE

part no.

OCF description 11 HEXAGON SCREW 0636 015 226 H 11 HEXAGON SCREW

420 0636 015 227 RH

1 HEXAGON SCREW 1 HEXAGON SCREW

0636 015 467

2 HEXAGON SCREW 2 HEXAGON SCREW

430

0630 302 091 0636 015 226 H

2 SPRING WASHER 2 HEXAGON SCREW 2 HEXAGON SCREW

0636 015 467

2 HEXAGON SCREW 2 HEXAGON SCREW

0630 302 091

2 SPRING WASHER

440

450

CD 1/2004 11.07.2008 sheet 12

mod. no. mod. intr.

technical information opt. customer's co M10X25 DIN933ALT/8.8 A3C DIN 933 ALT 8.8 A3C AUSG.87-09 M 10 X 25 M10X35 DIN933ALT/8.8 A3C DIN 933 ALT 8.8 A3C AUSG.87-09 M 10 X 35 M10X45 DIN933ALT/8.8 A3C DIN 933 ALT 8.8 A3C AUSG.87-09 M 10 X 45 DIN 137 FST FE/ZN8C B 10 N000137010 M10X25 DIN933ALT/8.8 A3C DIN 933 ALT 8.8 A3C AUSG.87-09 M 10 X 25 M10X45 DIN933ALT/8.8 A3C DIN 933 ALT 8.8 A3C AUSG.87-09 M 10 X 45 DIN 137 FST FE/ZN8C B 10 N000137010

parts list: figure:

1297 002 187 063.03.01

CD 1/2004 11.07.2008 sheet 13

16 K 160 / DG*LR*ANGEFL*DW-SE H-H / DAIMLERCHRYSLER AG LAYSHAFT * depending on parts list no.

ZF-ELCAT parts list parts list: figure:

1297 002 187 063.03.01

item part no.

010 1297 303 047 020

030 040 050

CD 1/2004 11.07.2008 sheet 14

16 K 160 / DG*LR*ANGEFL*DW-SE H-H / DAIMLERCHRYSLER AG LAYSHAFT

OCF description 1 LAYSHAFT 1 SHIM

0730 103 117 0730 103 116 0730 103 115 0730 103 114 0730 102 098 0730 102 099 0730 102 100 0730 102 101 0730 102 102 0730 102 103 0730 102 104 0730 102 105 0730 102 106 0730 102 060 0730 102 061 0730 102 062 0730 102 063 0730 102 064 0730 102 065 0730 102 066 0730 102 067 0730 102 068 0730 102 069 0730 102 070 0730 102 071 0730 102 072 0730 102 073 H 0730 102 074 H 0730 102 075 H 0750 117 008 RH 0750 117 010 RH

1 SHIM 1 SHIM 1 SHIM 1 SHIM 1 SHIM 1 SHIM 1 SHIM 1 SHIM 1 SHIM 1 SHIM 1 SHIM 1 SHIM 1 SHIM 1 SHIM 1 SHIM 1 SHIM 1 SHIM 1 SHIM 1 SHIM 1 SHIM 1 SHIM 1 SHIM 1 SHIM 1 SHIM 1 SHIM 1 SHIM 1 SHIM 1 SHIM 1 SHIM 1 TA.ROLL.BEARING 1 TA.ROLL.BEARING 1 RETAINING RING

0630 501 151 R 0630 501 298 0630 501 150 0630 501 299 0630 531 065 H 0630 501 111 0630 501 112 0630 501 113 0630 501 114 0630 501 115 0630 501 116 0630 501 117 0630 501 118 0630 501 160 0630 531 064 0630 501 159 0630 501 148 0630 501 294 0630 501 147

1 RETAINING RING 1 RETAINING RING 1 RETAINING RING 1 RETAINING RING 1 RETAINING RING 1 RETAINING RING 1 RETAINING RING 1 RETAINING RING 1 RETAINING RING 1 RETAINING RING 1 RETAINING RING 1 RETAINING RING 1 RETAINING RING 1 RETAINING RING 1 RETAINING RING 1 RETAINING RING 1 RETAINING RING 1 RETAINING RING 1 RETAINING RING

mod. no. mod. intr.

technical information opt. customer's co Z17 IN 1297 303 035(1) A0002633302 WTB 0730 106 702(1) -A= 1,85- 3,25(ABSTUFUNG:0,05MM) A=3,25 NB A=3,20 NB A=3,15 NB A=3,10 NB A0002635252 A=3,05 NB A0002633552 A=3,00 NB A=2,95 NB A=2,90 NB A0002633252 A=2,85 NB A=2,80 NB A=2,75 NB A0002632952 A=2,70 NB A=2,65 NB A=2,60 NB A0002631152 A=2,55 NB A=2,50 NB A=2,45 NB A0002631452 A=2,40 NB A=2,35 NB A=2,30 NB A0002631752 A=2,25 NB A=2,20 NB A=2,15 NB A=2,10 NB A0002632152 A=2,05 NB A=2,00 NB A=1,95 NB A0002632452 A=1,90 NB A=1,85 NB WTB 50,0X110,0X42,2 WTB 50,8X100,0X35,0 A0019808102 WTB -A= 2,10- 3,20(ABSTUFUNG:0,05MM) DIN 471 50X3,2 NB DIN 471 50X3,15 NB DIN 471 50X3,1 NB DIN 471 50X3,05 NB DIN 471 50X3 NB DIN 471 50X2,95 NB DIN 471 50X2,9 NB DIN 471 50X2,85 NB DIN 471 50X2,8 NB DIN 471 50X2,75 NB DIN 471 50X2,7 NB DIN 471 50X2,65 NB DIN 471 50X2,6 NB DIN 471 50X2,55 NB DIN 471 50X2,5 NB DIN 471 50X2,45 NB DIN 471 50X2,4 NB DIN 471 50X2,35 NB DIN 471 50X2,3 NB A0002640951

ZF-ELCAT parts list parts list: figure:

item

060 070 080

1297 002 187 063.03.01

CD 1/2004 11.07.2008 sheet 15

16 K 160 / DG*LR*ANGEFL*DW-SE H-H / DAIMLERCHRYSLER AG LAYSHAFT

part no.

OCF description 0630 501 295 1 RETAINING RING 0630 501 146 1 RETAINING RING 0630 501 296 1 RETAINING RING 0630 501 145 1 RETAINING RING 1297 303 077 H 1 HELICAL GEAR 1297 303 066 H 1 HELICAL GEAR 1297 303 065 H 1 HELICAL GEAR

mod. no. mod. intr.

66916 66892 66893

technical information DIN 471 50X2,25 DIN 471 50X2,2 DIN 471 50X2,15 DIN 471 50X2,1 3G/Z25 IN 1297 303 021(2) KON/Z34 4G/Z31

opt. customer's co NB NB NB NB A0002643551 A0002636710 A0002636610 A0002636510

parts list: figure:

1297 002 187 063.04.30

CD 1/2004 11.07.2008 sheet 16

16 K 160 / DG*LR*ANGEFL*DW-SE H-H / DAIMLERCHRYSLER AG MAIN SHAFT * depending on parts list no.

ZF-ELCAT parts list parts list: figure:

1297 002 187 063.04.30

CD 1/2004 11.07.2008 sheet 17

16 K 160 / DG*LR*ANGEFL*DW-SE H-H / DAIMLERCHRYSLER AG MAIN SHAFT

item part no.

OCF description 010 1297 304 179 1 MAIN SHAFT 020 0735 320 418 RH 1 NEEDLE CAGE 030 1297 304 112 1 HELICAL GEAR 038 1295 304 235 H 1 SLEEVE CARRIER 048 1297 304 119 1 SLIDING SLEEVE 066 1297 304 055 1 BUSH 070 0735 320 568 1 NEEDLE CAGE 080 1297 304 150 1 SPUR GEAR 090 1297 304 154 1 CLUTCH BODY 100 1297 304 034 1 BUSH 110 0735 320 486 R 1 NEEDLE CAGE 120 1297 304 148 1 SPUR GEAR 130 1297 304 177 1 RING 140 1297 304 115 1 HELICAL GEAR 142 1297 304 188 H 1 SLEEVE CARRIER 144 1297 304 120 1 SLIDING SLEEVE 148 0735 320 418 RH 1 NEEDLE CAGE 150 0750 118 005 R 2 CY.ROLL.BEARING 160 1297 304 127 1 HELICAL GEAR 180 0737 502 092 RH 1 SLOTTED NUT 190 0750 118 038 RH 1 CY.ROLL.BEARING 200 0630 501 028 1 RETAINING RING 210 1 RING

220 230 240 250

0730 003 518 0730 003 517 0730 003 516 0730 003 162 0730 003 161 0730 003 160 0730 003 159 0730 004 239 0730 003 158 0730 004 238 0730 004 237 0730 003 157 0730 004 236 0730 004 235 0730 003 156 0730 003 155 0730 003 154 1297 304 187 1272 304 021 0730 061 842 R 0636 010 240 RH

1 RING 1 RING 1 RING 1 RING 1 RING 1 RING 1 RING 1 RING 1 RING 1 RING 1 RING 1 RING 1 RING 1 RING 1 RING 1 RING 1 RING 1 SUN GEAR 1 WASHER 1 PIPE 2 HEXAGON SCREW

260

0666 890 019

1 WIRE

mod. no. mod. intr.

technical information ENTHALT.IN 1297 304 178(0) ENTHALT.IN 0735 321 031(2) 2G/Z38 IN 1297 304 111(2) 1+2G IN 1295 304 196(1) 82,0X90,0X53,0 FA.INA 1G/Z47 IN 1297 304 070(2)

78,0X86,0X44,0 FA.INA RG/Z38 IN 1297 304 147(1) 3G/Z34 IN 1297 304 114(2)

22532

41656

opt. customer's co A0002623605 A0109813510 A0002623912 A0002622127 A0002624923 A0002623050 A0119813010 A0002626811 A0002621640 A0002622350 A0109813910 A0002625311 A0002624662 A0002624713 A0002622227 A0002625023 A0109813510 A0049817801 A0002623214 A0009902360

3+4G IN 1295 304 233(1) ENTHALT.IN 0735 321 031(2) WTB 63,0X97,5X34,8 4G/Z30 IN 1297 304 129(2) M60X1,5 WTB 35,0X68,0X27,5 DIN 471 35X1,5 N0004710350 WTB 0730 003 153(3) -A= 3,00- 6,30(ABSTUFUNG:0,20MM) A=6,30 NB A0002622251 A=6,00 NB A0002622351 A=5,70 NB A0002622451 A=5,40 NB A0002622551 A=5,10 NB A0002622651 A=4,80 NB A0002622751 A=4,50 NB A0002622851 A=4,30 NB A0002624651 A=4,20 NB A=4,10 NB A=4,00 NB A0002623951 A=3,90 NB A=3,80 NB A=3,70 NB A=3,60 NB A0002623151 A=3,30 NB A0002623251 A=3,00 NB Z27 IN 1297 304 186(2) A0002620309 ENTHALT.IN 1272 304 145(3) A0002622762 A=50,00 A0002621253 DIN 933 ALT 10.9 AUSG.87-09 M 10 X 30 SK EN 10218 C4D N 1,4 MM A0002621273

parts list: figure:

1297 002 187 063.06.01

CD 1/2004 11.07.2008 sheet 18

16 K 160 / DG*LR*ANGEFL*DW-SE H-H / DAIMLERCHRYSLER AG GEARSHIFT SYST. * depending on parts list no.

parts list: figure:

1297 002 187 063.06.20

CD 1/2004 11.07.2008 sheet 19

16 K 160 / DG*LR*ANGEFL*DW-SE H-H / DAIMLERCHRYSLER AG CONN.PARTS * depending on parts list no.

ZF-ELCAT parts list parts list: figure:

1297 002 187 063.06.01 063.06.20

CD 1/2004 11.07.2008 sheet 20

16 K 160 / DG*LR*ANGEFL*DW-SE H-H / DAIMLERCHRYSLER AG GEARSHIFT SYST. CONN.PARTS

item part no.

OCF description 030 7315 003 185 H 1 FLANGE 040 1313 306 012 RH 1 GASKET 050 4 HEXAGON SCREW 0636 015 289 H 4 HEXAGON SCREW 060 1297 206 082 1 GEAR SHIFT RAIL 070 1297 206 083 1 GEAR SHIFT RAIL 140 1297 206 185 H 1 GEAR SHIFT RAIL 206 1 SCREW PLUG 0636 302 021 1 SCREW PLUG 0634 801 062 R 1 SEALING RING 226 1 SCREW PLUG 0636 302 021 1 SCREW PLUG 0634 801 062 R 1 SEALING RING 246 1 SCREW PLUG 0636 302 021 1 SCREW PLUG 0634 801 062 R 1 SEALING RING

mod. no. mod. intr. technical information 30526 ZFG 47343 M8X16 ISO4017/8.8 A3C ISO 4017 8.8 A3C M 8 X 16 KPL.1+2G*SE*W I KPL.3+4G*SE*W I KPL.RG *SE*W I M18X1,5 * 50N.M*DICHTRING DIN 908 ST A3C M 18X1,5 57730 DIN 7603 AL A 18 X 24 M18X1,5 * 50N.M*DICHTRING DIN 908 ST A3C M 18X1,5 57730 DIN 7603 AL A 18 X 24 M18X1,5 * 50N.M*DICHTRING DIN 908 ST A3C M 18X1,5 57730 DIN 7603 AL A 18 X 24

opt. customer's co A0002650185 A0002650480

A0012652905 A0012653005 A0012658905

N0009080180 N0076030181

N0009080180 N0076030181

N0009080180 N0076030181

parts list: figure:

1297 002 187 063.07.06

CD 1/2004 11.07.2008 sheet 21

16 K 160 / DG*LR*ANGEFL*DW-SE H-H / DAIMLERCHRYSLER AG G.SHIFT SHAFT * depending on parts list no.

ZF-ELCAT parts list parts list: figure:

1297 002 187 063.07.06

16 K 160 / DG*LR*ANGEFL*DW-SE H-H / DAIMLERCHRYSLER AG G.SHIFT SHAFT

item part no.

OCF description 010 1295 307 330 1 G.SHIFT SHAFT 030 1238 307 411 R 1 PROTECTING CAP 050 1295 307 533 H 1 G.SHIFT LEVER 070 1 HEXAGON SCREW 0636 015 273 H 1 HEXAGON SCREW 100 120

140 160

180 200 220 240 300 320 340 360 380

0630 532 205 R 1295 307 380 H 1295 307 251 H 0735 470 007 1295 307 360 H 1295 307 159 H 1295 307 178 H 1295 307 176 H 1295 307 174 H 0631 306 832 R 1295 307 157 1295 307 243 R 0732 040 736 RH 1295 307 413 H 0731 611 046 R 0637 002 039 R

420 440 460

0730 062 408 H 1295 307 266 0731 611 047 0637 002 039 R

500

520 540

600 620 640

660 720

6038 202 003 H 0750 132 058 H 0634 314 021 H 0636 101 664 H 0630 302 090 RH 1295 307 435 H 1313 307 002 RH 0636 101 775 H 0630 302 090 RH 0731 201 393 0636 304 054 H 0634 801 062 R

CD 1/2004 11.07.2008 sheet 22

mod. no. mod. intr.

1 V-RING 1 WASHER 1 WASHER 1 WASHER 6 ROLLER 1 LOCK 1 LOCK 1 LOCK 1 DRIVER 1 LOCKING PIECE 1 DRIVER 1 CYLINDRICAL PIN 1 DETENT PART 8 DETENT PIN 8 COMPR.SPRING 1 DETENT PART 1 BOLT+NUT 1 SET SCREW 1 HEXAGON NUT

ZFN 6 16MNCR5 E 6 H 8X 20 ENTHALT.IN 1295 307 428(2) ENTHALT.IN 1238 306 281(2)

1 RING 1 DETENT PART 1 BOLT+NUT 1 SET SCREW 1 HEXAGON NUT 1 CUT-OFF VALVE 1 CUT-OFF VALVE 1 CUT-OFF VALVE 1 O-RING 4 CAP SCREW 4 CAP SCREW 4 SPRING WASHER 1 COVER 1 GASKET 4 CAP SCREW 4 CAP SCREW 4 SPRING WASHER 1 PIN 1 SCREW PLUG 1 SCREW PLUG 1 SEALING RING

technical information opt. customer's co ENTHALT.IN 1295 307 310(0) A0002671303 ENTHALT.IN 1304 307 093(2) A3362680257 U245 A0002652031 M10X30 DIN933ALT/10.9 A3C DIN 933 ALT 10.9 A3C AUSG.87-0 M 10 X 30 FA. ORBIS JV 27 A0002681051 WTB ENTHALT.IN 1295 307 378(3) WW A0002671176 ENTHALT.IN 1295 307 249(2) WW ENTHALT.IN 0735 470 157(2) A3362680038 WTB WW A0002672446 WW A0002670043 A0002670346

64604

ENTHALT.IN 1295 307 411(2) M12X1,5 M12X1,5 DIN 439 ALT 06 AUSG.87-10 BM 12X1,5 A=6,20 IN 0730 062 685(3) ENTHALT.IN 1295 307 264(3) M12X1,5 M12X1,5 DIN 439 ALT 06 AUSG.87-10 BM 12X1,5 WTB KPL. WTB ZFN 744 ACM -70-10 36,2 X 3 M8X60 ISO4762/8.8 A3C ISO 4762 8.8 A3C M 8 X 60 DIN 137 FST FE/ZN8C B 8

47345 M8X22 ISO4762/8.8 A3C ISO 4762 8.8 A3C M 8 X 22 DIN 137 FST FE/ZN8C B 8

57730

M18X1,5 * 35N.M*DICHTRING DIN 910 ST A3C M 18X1,5 DIN 7603 AL A 18 X 24

A0009914560 A0002672046 A0002670474 A0029937501 A0002672146

A0009903077 N0009360120

A0002670659 A0002671146

A0009903177 N0009360120

WW A0012606757 WW A0012606657

N0009120080 N000137008 A0002672022 A0002673080

N000137008 A0002670374

N0009100180 N0076030181

parts list: figure:

1297 002 187 063.08.82

CD 1/2004 11.07.2008 sheet 23

16 K 160 / DG*LR*ANGEFL*DW-SE H-H / DAIMLERCHRYSLER AG COVER * depending on parts list no.

parts list: figure:

1297 002 187 063.08.95

CD 1/2004 11.07.2008 sheet 24

16 K 160 / DG*LR*ANGEFL*DW-SE H-H / DAIMLERCHRYSLER AG CONN.PARTS * depending on parts list no.

ZF-ELCAT parts list parts list: figure:

1297 002 187 063.08.82 063.08.95

16 K 160 / DG*LR*ANGEFL*DW-SE H-H / DAIMLERCHRYSLER AG COVER CONN.PARTS

item part no.

OCF description 010 1295 307 420 H 1 G.SHIFT HOUSING 020 1313 307 004 RH 1 GASKET 030 2 HEXAGON SCREW 0636 015 277 2 HEXAGON SCREW 0630 302 090 RH 2 SPRING WASHER 034 1 HEXAGON SCREW 0636 010 562 H 1 HEXAGON SCREW 0630 302 090 RH 1 SPRING WASHER 040 3 HEXAGON SCREW 0636 015 277 3 HEXAGON SCREW 0630 302 090 RH 3 SPRING WASHER 100 0634 300 020 R 1 SHAFT SEAL 120 0730 260 330 R 1 BEARING BUSH 130 0634 300 302 R 1 SHAFT SEAL 150 0634 307 367 R 1 ROD WIPER 180 200 210 240

1295 307 387 1295 307 440 H 1313 307 020 RH 0636 015 367 H

250 300 310 320 400 450 490 500

0636 015 367 H 1295 307 479 1313 307 003 RH 0636 015 225 H 1313 307 005 RH 0731 201 462 0501 204 657 0636 010 374 H

520 0501 313 916 RH 0730 150 161 R

CD 1/2004 11.07.2008 sheet 25

1 BUSH 1 COVER 1 GASKET 4 HEXAGON SCREW 4 HEXAGON SCREW 2 HEXAGON SCREW 2 HEXAGON SCREW 1 COVER 1 GASKET 9 HEXAGON SCREW 9 HEXAGON SCREW 1 GASKET 1 PIN 1 BRAKE VALVE 2 HEXAGON SCREW 2 HEXAGON SCREW 1 SWITCH 1 SWITCH 1 SEALING RING

mod. no. mod. intr.

technical information M8X35 ISO4017/8.8 A3C ISO 4017 8.8 A3C M 8 X 35 DIN 137 FST FE/ZN8C B 8 M8X95 ISO4014/8.8 A3C ISO 4014 8.8 A3C M 8 X 95 DIN 137 FST FE/ZN8C B 8 M8X35 ISO4017/8.8 A3C ISO 4017 8.8 A3C M 8 X 35 DIN 137 FST FE/ZN8C B 8 ZFN 132 NB 25 X 32X 5 BOF A=20,00 ZFN 132 NB 25 X 35X 7 B FA. CFW 88NBR/101 AS 25X 35X 7 X10

ENTHALT.IN 1295 307 633(2) M8X22 ISO4017/8.8 A3C ISO 4017 8.8 A3C M 8 X 22 M8X22 ISO4017/8.8 A3C ISO 4017 8.8 A3C M 8 X 22

opt. customer's co A0002671320 A0002672880

N0009330083 N000137008

N000137008

N0009330083 N000137008 A0119972246 A0002682150 A0069974946 A0002670296

A0002670550 A0002671922 A0002672480

A0002672622 A0002672980

59885

M8X18 ISO4017/8.8 A3C ISO 4017 8.8 A3C M 8 X 18 ENTHALT.IN 1295 307 547(2) ENTHALT.IN 0731 201 445(2) KPL. M8X55 ISO4014/8.8 A3C ISO 4014 8.8 A3C M 8 X 55 OEFF*45N.M*DICHTRING ENTHALT.IN 0501 313 966(1) A=1,50

N0009330081 A0002672380 A0009916960 A0012601057

A0005457106

parts list: figure:

1297 002 187 063.12.07

CD 1/2004 11.07.2008 sheet 26

16 K 160 / DG*LR*ANGEFL*DW-SE H-H / DAIMLERCHRYSLER AG SET OF SPRINGS * depending on parts list no.

ZF-ELCAT parts list parts list: figure:

1297 002 187 063.12.07

CD 1/2004 11.07.2008 sheet 27

16 K 160 / DG*LR*ANGEFL*DW-SE H-H / DAIMLERCHRYSLER AG SET OF SPRINGS

item part no.

OCF description 160 0732 040 986 R 2 COMPR.SPRING 180 0732 040 986 R 2 COMPR.SPRING 200 0732 040 985 R 1 COMPR.SPRING 210 0732 040 984 R 1 COMPR.SPRING 220 0732 040 983 1 COMPR.SPRING 370 1295 307 526 1 WASHER 390 0730 003 740 1 WASHER 400 0732 040 237 1 COMPR.SPRING 402 0732 040 728 H 1 COMPR.SPRING 404 0630 532 205 R 1 V-RING 406 0730 003 739 1 WASHER 440 0630 532 205 R 1 V-RING 500 0750 115 335 H 4 BALL ROLLER 510 0730 062 448 2 BUSH 520 1295 207 065 H 1 BOLT

mod. no. mod. intr.

technical information

ENTHALT.IN 1295 307 519(2) A=2,00

FA. ORBIS JV 27 A=2,00 FA. ORBIS JV 27 WTB A=11,00 IN 0730 062 845(3) KPL. IN 1295 207 064(2)

opt. customer's co A0049939601 A0049939601 A0049937701 A0059930301 A0059930401 A0002671476 A0002670062 A0029934201 A0029937901 A0002681051 A0002670262 A0002681051 A0002670368 A0002670050 A0002670148

parts list: figure:

1297 002 187 063.14.18

CD 1/2004 11.07.2008 sheet 28

16 K 160 / DG*LR*ANGEFL*DW-SE H-H / DAIMLERCHRYSLER AG SUPPORT * depending on parts list no.

ZF-ELCAT parts list parts list: figure:

1297 002 187 063.14.18

16 K 160 / DG*LR*ANGEFL*DW-SE H-H / DAIMLERCHRYSLER AG SUPPORT

item part no.

OCF description 010 1296 307 061 H 1 CONN.PART 020 0732 107 019 H 1 BALL JOINT 030 1 HEXAGON NUT 0637 011 570 H 1 HEXAGON NUT 040 0636 020 099

050 060

0630 302 047 0501 204 714 0637 006 180 H

0637 011 589 H

1 LOCKING NUT 1 HEXAGON NUT

0637 006 215 H

1 HEXAGON NUT 1 HEXAGON NUT

100

110 120

0736 620 054 0637 006 202 H

150 170 172 174 180

1 HEXAGON SCREW 1 HEXAGON SCREW 1 SPRING WASHER 1 BALL JOINT 1 HEXAGON NUT 1 HEXAGON NUT

090

0732 107 018 H 1295 307 414 H 1313 307 006 RH 0636 015 367 H 0637 011 570 H

CD 1/2004 11.07.2008 sheet 29

1 DRAW BAR 1 HEXAGON NUT 1 HEXAGON NUT 1 BALL JOINT 1 SUPPORT PLATE 1 GASKET 1 HEXAGON SCREW 1 HEXAGON NUT 1 HEXAGON NUT

mod. no. mod. intr.

technical information opt. customer's co U78 IN 1296 307 060(2) A0002681528 M12*LI M10*LAMSON*8 A3C DIN 980 ALT 8 A3C AUSG.87-05 A0002682057 V M 10 M14X1,5X35 DIN961ALT/10.9 DIN 961 ALT 10.9 AUSG.90-01 M 14X1,5 X 35 DIN 137 FST FE/ZN8C B 14 KPL. IN 0501 206 327(2) A0002685289 M14X1,5 DIN934ALT/8 A3C DIN 934 ALT 8 A3C AUSG.87-10 N000934014 M 14X1,5 M10X1 DIN980ALT/8 A3C DIN 980 ALT 8 A3C AUSG.87-05 N0009430120 V M 10X1 M12 LH DIN934ALT/8 A3C DIN 934 ALT 8 A3C AUSG.87-10 M 12 LH ENTHALT.IN 0736 620 104(1) M12 DIN934ALT/8 A3C DIN 934 ALT 8 A3C AUSG.87-10 N000934012 M 12 M12*RE A0002683640 A0002686580 ISO 4017 8.8 A3C M 8 X 22 M10*LAMSON*8 A3C DIN 980 ALT 8 A3C AUSG.87-05 A0002682057 V M 10

parts list: figure:

1297 002 187 063.40.08

CD 1/2004 11.07.2008 sheet 30

16 K 160 / DG*LR*ANGEFL*DW-SE H-H / DAIMLERCHRYSLER AG GV-SHIFT SYSTEM * depending on parts list no.

ZF-ELCAT parts list parts list: figure:

1297 002 187 063.40.08

CD 1/2004 11.07.2008 sheet 31

16 K 160 / DG*LR*ANGEFL*DW-SE H-H / DAIMLERCHRYSLER AG GV-SHIFT SYSTEM

item part no.

OCF description 010 1297 312 007 1 GEAR SHIFT RAIL 020 1313 312 002 1 GEAR SHIFT FORK 030 2 SET SCREW 1315 312 047 RH 2 SET SCREW 040 1295 306 132 2 SLIDING PAD 050 1 DETENT PLUNGER 1313 207 003 RH 1 DETENT PLUNGER 0634 801 050 RH 1 SEALING RING 090 1 CYLINDER 1296 312 042 H 1 CYLINDER 1296 312 016 H 1 CYLINDER 100 0750 112 034 RH 1 FLANGE PACKING 110 1296 312 053 H 1 PISTON 112 0750 112 089 RH 1 DOUB.U-PACKING 130 1 LOCKING NUT 0737 006 095 R 1 LOCKING NUT 140 0634 313 671 R 1 O-RING 150 1295 212 008 1 5/2 WAY VALVE /010 0501 204 595 H 1 5/2 WAY VALVE /020 0634 314 017 RH 1 O-RING 170 0634 314 018 R 1 O-RING 180 4 HEXAGON SCREW 4 HEXAGON SCREW 0636 010 375 4 HEXAGON SCREW 0630 302 090 RH 4 SPRING WASHER 0768 002 383 4 HEXAGON SCREW 202 1295 212 006 1 PIN 210 1 SCREW PLUG 0636 304 054 H 1 SCREW PLUG 0634 801 062 R 1 SEALING RING

mod. no. mod. intr.

technical information ENTHALT.IN 1296 312 014(0) ENTHALT.IN 1313 312 001(1) M12X1 M12X1

opt. customer's co A0002659105 A0002653701

A0002680849 235N*65N.M KPL. IN 1313 207 001(2) DIN 7603 CU A 16 X 22 WTB*GV ENTHALT.IN 1295 312 030(1)

57730

WTB 25X38X14,2 ENTHALT.IN 1296 312 008(2) WTB 53X63X16,2 M16X1,5 ZFN99 MS16X1,5 ZFN 744 ACM -80-10 80 X 3 KPL. KPL. ZFN 744 ACM -70-10 5,28X 1,78 ZFN 744 ACM -70-10 59 X 2 WTB*M8X60DIN931/8.8FE/ZN8C M8X60 ISO4014/8.8 A3C ISO 4014 8.8 A3C M 8 X 60 DIN 137 FST FE/ZN8C B 8 M8X60Z3 ISO4014/8.8 A3C KPL. M18X1,5 * 35N.M*DICHTRING DIN 910 ST A3C M 18X1,5 DIN 7603 AL A 18 X 24

A0002601673 N0076030161

WW A0002670519 WW A0002670697

A0002670997

A0009909658 A0099971948

A0012600657 A0109972148 A0109972948

N000137008

A0002653074

N0009100180 N0076030181

parts list: figure:

1297 002 187 063.43.03

CD 1/2004 11.07.2008 sheet 32

16 K 160 / DG*LR*ANGEFL*DW-SE H-H / DAIMLERCHRYSLER AG GP HOUSING * depending on parts list no.

parts list: figure:

1297 002 187 063.43.21

CD 1/2004 11.07.2008 sheet 33

16 K 160 / DG*LR*ANGEFL*DW-SE H-H / DAIMLERCHRYSLER AG COVER * depending on parts list no.

ZF-ELCAT parts list parts list: figure:

1297 002 187 063.43.03 063.43.21

16 K 160 / DG*LR*ANGEFL*DW-SE H-H / DAIMLERCHRYSLER AG GP HOUSING COVER

item part no.

OCF description 010 1296 301 134 H 1 HOUSING 020 2 SCREW PLUG 0636 304 049 2 SCREW PLUG 0634 801 236 RH 2 SEALING RING 030 1313 301 037 RH 1 GASKET 050 18 HEXAGON SCREW 0636 015 483 18 HEXAGON SCREW 052 0636 015 483 0630 302 091 0636 015 483

0636 010 408 H

2 HEXAGON SCREW 2 HEXAGON SCREW

0636 010 617 H

1 HEXAGON SCREW 1 HEXAGON SCREW

0636 010 617 H

1 HEXAGON SCREW 1 HEXAGON SCREW

060

064

068

070 080 082

9 HEXAGON SCREW 9 HEXAGON SCREW 9 SPRING WASHER 2 HEXAGON SCREW 2 HEXAGON SCREW

054

CD 1/2004 11.07.2008 sheet 34

0731 201 459 H 0750 116 002 RH

2 CYLINDRICAL PIN 1 BALL BEARING 1 SHIM

0730 003 515 4005 302 034 H 0730 100 115 0730 100 846 H 0730 100 116 H 090 1295 231 001 H /120 0750 111 341 RH 100 1313 301 036 RH 130 1296 301 008 140 0636 302 053 H 0634 801 013 R 160 1304 301 034 170 1238 308 201 RH 180 0636 016 193 H

1 SHIM 1 SHIM 1 SHIM 1 SHIM 1 SHIM 1 COVER 1 SHAFT SEAL 1 GASKET 1 SPRAY TUBE 1 SCREW PLUG 1 SCREW PLUG 1 SEALING RING 1 COVER 1 GASKET 4 HEXAGON SCREW 4 HEXAGON SCREW

mod. no. mod. intr. technical information opt. customer's co 31634 ENTHALT.IN 1296 301 128(0) M24X1,5 * 80N.M*DICHTRING DIN 910 ST A3C M 24X1,5 A0002610535 DIN 7603 ST A 24 X 29 N0076030241 47341 A0002615280 M10X50 DIN933ALT/8.8 A3C DIN 933 ALT 8.8 A3C AUSG.87-09 M 10 X 50 M10X50 DIN933ALT/8.8 A3C DIN 933 ALT 8.8 A3C AUSG.87-09 M 10 X 50 DIN 137 FST FE/ZN8C B 10 N000137010 M10X50 DIN933ALT/8.8 A3C DIN 933 ALT 8.8 A3C AUSG.87-09 M 10 X 50 M10X90 DIN931ALT/8.8 A3C DIN 931 ALT 8.8 A3C AUSG.87-09 M 10 X 90 M10X50SKDIN931ALT/8.8 A3C DIN 931 ALT 8.8 A3C AUSG.87-09 N0009310100 M 10 X 50 SK M10X50SKDIN931ALT/8.8 A3C DIN 931 ALT 8.8 A3C AUSG.87-09 N0009310100 M 10 X 50 SK IN 0731 201 458(1) A0002685174 WTB 90,0X160,0X30,0 A0009812920 WTB 4005 302 064(2) -A= 0,20- 0,60(ABSTUFUNG:0,10MM) A=0,60 NB A0002639452 A=0,50 NB A=0,30 NB A3432620552 A=0,40 NB A=0,20 NB A0002821652 KPL.ABTR*L=57*ECO I WTB 105X130X12 A0219976447 47340 A0002615380 A0002610383 M10X1 * 25N.M*DICHTRING 53864 DIN 908 ST A3C M 10X1 2971C DIN 7603 AL A 10 X 14 ENTHALT.IN 1238 308 199(1) A0002612620 34612 ENTHALT.IN 1238 308 202(2) A0002647680 M12X20 DIN933ALT/8.8 A3C DIN 933 ALT 8.8 A3C AUSG.87-09 M 12 X 20

parts list: figure:

1297 002 187 063.44.05

CD 1/2004 11.07.2008 sheet 35

16 K 160 / DG*LR*ANGEFL*DW-SE H-H / DAIMLERCHRYSLER AG PLANETARY DRIVE * depending on parts list no.

parts list: figure:

1297 002 187 063.44.40

CD 1/2004 11.07.2008 sheet 36

16 K 160 / DG*LR*ANGEFL*DW-SE H-H / DAIMLERCHRYSLER AG PLANETARY DRIVE * depending on parts list no.

ZF-ELCAT parts list parts list: figure:

item 030

040 050 060 070 080 090 100 110 112

120 130

140 150 160 170

200 210 220 250 252

256

1297 002 187 063.44.05 063.44.40

16 K 160 / DG*LR*ANGEFL*DW-SE H-H / DAIMLERCHRYSLER AG PLANETARY DRIVE PLANETARY DRIVE

part no.

OCF description 1 PLANET CARRIER 1297 232 039 H 1 PLANET CARRIER 1297 232 027 H 1 PLANET CARRIER 1297 232 023 H 1 PLANET GEAR SET 0730 103 846 15 INTERM.WASHER 0501 306 212 10 WASHER 0750 119 109 H 120 ROLLER 1297 332 109 H 5 PLANET SHAFT 0631 329 050 R 5 SLOT.PIN 0631 329 017 R 5 SLOT.PIN 1297 332 017 1 RING GEAR CARR. 1 INTERM.RING 1297 332 122 H 1 INTERM.RING 1297 332 002 H 1 INTERM.RING 0750 116 165 RH 1 BALL BEARING 1 SNAP RING 0730 513 755 H 0730 513 756 H 0730 513 757 H 0730 513 758 H 0730 513 759 H 0730 513 760 H 1297 332 080 H 0730 505 055 H 1297 338 001

0636 016 110 RH

1 SNAP RING 1 SNAP RING 1 SNAP RING 1 SNAP RING 1 SNAP RING 1 SNAP RING 1 RING GEAR 1 LOCKING WIRE 1 SPEEDO.WORM 1 SPEEDO SHAFT 1 SPEEDO SHAFT 1 SEALING RING 1 OUTPUT FLANGE 10 HEXAGON SCREW 10 HEXAGON SCREW 1 O-RING 1 WASHER 2 HEXAGON SCREW 2 HEXAGON SCREW

1295 332 052 R

1 TAB WASHER

1296 235 001 0634 801 324 RH 1297 338 038 0736 020 126 H 0634 314 015 RH 1295 332 051

CD 1/2004 11.07.2008 sheet 37

mod. no. mod. intr. technical information 32580 WTB KPL. IN 1297 232 044(1) KPL. IN 1297 232 010(1) KPL. A=1,00 ENTHALT.IN 0501 304 086(2) 45874 WTB 10,0X16,8 32580 32580

47989 0420A

2327C

ISO 8752 ST 5 X 24 ISO 8752 ST 3 X 24 ENTHALT.IN 1297 332 034(1) WTB*GGG60/STAHL

opt. customer's co

WW A0002603561 WW

A0032642052 A0002630562 A0019815487 A0002630374 N0014810050

A0002630125

WW A0002630087 WW A0009813120

WTB 80,0X110,0X16,0 WTB 0730 513 754(2) -A= 2,00- 2,50(ABSTUFUNG:0,10MM) A=2,50 NB A=2,40 NB A=2,30 NB A=2,20 NB A0099946441 A=2,10 NB A=2,00 NB ENTHALT.IN 1297 332 010(1) A0002636310 A=3,20 IN 0730 505 052(2) A0002630973 ENTHALT.IN 1297 338 004(2) A0002643131 KPL. DIN 7603 ST FE/ZN8C A 30 X 36 ENTHALT.IN 1295 338 058(1) M16X1,5X45 *SCHUTZHUELSE M16X1,5X ZFN 744 ACM -70-10 68 X 4 ENTHALT.IN 1295 332 063(1) M12X30 DIN933ALT/8.8 A3C DIN 933 ALT 8.8 A3C AUSG.87-09 M 12 X 30 ENTHALT.IN 1313 304 043(2)

A0002641032 N0076030301 A0002644145

A0109972848 A0002641976

N0009330120

A0002640973

parts list: figure:

1297 002 187 063.45.03

CD 1/2004 11.07.2008 sheet 38

16 K 160 / DG*LR*ANGEFL*DW-SE H-H / DAIMLERCHRYSLER AG SYNCHRONIZER * depending on parts list no.

CD 1/2004 11.07.2008 sheet 39

ZF-ELCAT parts list parts list: figure:

1297 002 187 063.45.03

16 K 160 / DG*LR*ANGEFL*DW-SE H-H / DAIMLERCHRYSLER AG SYNCHRONIZER

item part no.

OCF description 110 1296 233 006 RH 1 CLUTCH BODY 120 1295 233 033 1 SYNCHRONIZER /110 1296 333 002 R /140 1296 333 044 RH 1296 333 045 RH /150 1240 304 278 R /160 0732 040 385 R /170 0732 040 386 R /190 1296 333 023 R /200 1296 333 044 RH 1296 333 045 RH 130

1 SYNCHRO.BODY 1 SYNCHRO.RING 1 SYNCHRO.RING 1 SYNCHRO.RING 9 PRESSURE PIECE 9 COMPR.SPRING 9 COMPR.SPRING 1 SLIDING SLEEVE 1 SYNCHRO.RING 1 SYNCHRO.RING 1 SYNCHRO.RING 1 RETAINING RING

0630 501 061 RH 0630 501 173 R 0630 501 174 R 0630 501 175 R 1313 233 001 RH

1 RETAINING RING 1 RETAINING RING 1 RETAINING RING 1 RETAINING RING 1 CLUTCH BODY

260

mod. no. mod. intr.

0198A 0198A

technical information KPL.LANGSAME GRUPPE KPL.MOLYBD*FL-PROF.75/80 *ECOSPLIT I ENTHALT.IN 1296 333 014(1) WTB*SINT/SCHMIEDE*MOLYB. IN 1296 333 055(1) ZF_B119-167

ENTHALT.IN 1304 333 013(1) WTB*SINT/SCHMIEDE*MOLYB. 0198A 0198A 66980

41446

opt. customer's co A0002631720

A0002630735

WW WW A0002630534 A3362640239 A3362640693 A3362640793 A0002630523

WW IN 1296 333 055(1) WW A0002630534 WTB -A= 3,70- 4,00(ABSTUFUNG:0,10MM) DIN 471 125X4 NB N0004711250 DIN 471 125X3,9 NB A0049944741 DIN 471 125X3,8 NB DIN 471 125X3,7 NB A0049943841 KPL. IN 1313 233 004(2) A0002632020

parts list: figure:

1297 002 187 063.46.01

CD 1/2004 11.07.2008 sheet 40

16 K 160 / DG*LR*ANGEFL*DW-SE H-H / DAIMLERCHRYSLER AG GP SHIFT SYSTEM * depending on parts list no.

parts list: figure:

1297 002 187 063.46.41

CD 1/2004 11.07.2008 sheet 41

16 K 160 / DG*LR*ANGEFL*DW-SE H-H / DAIMLERCHRYSLER AG CONN.PARTS * depending on parts list no.

ZF-ELCAT parts list parts list: figure:

1297 002 187 063.46.01 063.46.41

16 K 160 / DG*LR*ANGEFL*DW-SE H-H / DAIMLERCHRYSLER AG GP SHIFT SYSTEM CONN.PARTS

item part no.

OCF description 010 1312 234 002 H 1 GEAR SHIFT RAIL 020 0750 112 034 RH 1 FLANGE PACKING 030 1296 334 039 1 PISTON 032 0734 317 150 RH 2 U-RING 036 0750 112 066 RH 1 GUIDE RING 050 1 LOCKING NUT 0737 006 095 R 1 LOCKING NUT 060 1295 334 075 RH 1 CYLINDER 070 0634 314 019 RH 1 O-RING 080 0634 314 020 RH 1 O-RING 082 0635 460 014 H 1 BALL 086 4 HEXAGON SCREW 0636 010 567 H 4 HEXAGON SCREW

120 130

202 210

0630 302 091 1296 334 004 1313 207 004 RH 0634 801 050 RH 1295 212 006 0636 304 054 H 0634 801 062 R

CD 1/2004 11.07.2008 sheet 42

4 SPRING WASHER 2 SLIDING PAD 1 DETENT PLUNGER 1 DETENT PLUNGER 1 SEALING RING 1 PIN 1 SCREW PLUG 1 SCREW PLUG 1 SEALING RING

mod. no. mod. intr. technical information 55124 KPL.130-220*STANDARD 33666 WTB 25X38X14,2 43315 33931 60639

80X90X4,8 FA.KACO WTB M16X1,5 ZFN99 MS16X1,5

6619B

55005

57730

ZFN 744 ACM -70-10 94 X 3 ZFN 744 ACM -70-10 8 X 2 DIN 5401 7 G20 M10X85 DIN931ALT/8.8 A3C DIN 931 ALT 8.8 A3C AUSG.87-09 M 10 X 85 DIN 137 FST FE/ZN8C B 10 ENTHALT.IN 1295 334 065(2) 105N*65N.M KPL. IN 1313 207 001(2) DIN 7603 CU A 16 X 22 KPL. M18X1,5 * 35N.M*DICHTRING DIN 910 ST A3C M 18X1,5 DIN 7603 AL A 18 X 24

opt. customer's co A0022650205 A0002670697 A0002670818 A0169973747 A0002671059

A0009909658 A0002672119 A0109973048 A0109973448 N0054013070

N000137010 A0002650649

A0002601773 N0076030161 A0002653074

N0009100180 N0076030181

parts list: figure:

1297 002 187 063.57.02

CD 1/2004 11.07.2008 sheet 43

16 K 160 / DG*LR*ANGEFL*DW-SE H-H / DAIMLERCHRYSLER AG RANGE SELECTION * depending on parts list no.

ZF-ELCAT parts list parts list: figure:

1297 002 187 063.57.02

16 K 160 / DG*LR*ANGEFL*DW-SE H-H / DAIMLERCHRYSLER AG RANGE SELECTION

item part no.

OCF description 010 6007 202 039 1 PIPE /010 0750 146 001 H 2 RING PIECE /020 0632 702 904 H 1 PIPE

mod. no. mod. intr.

020

60864

0637 835 515 H 0634 801 260 R 030 0637 835 515 H 0634 801 260 R 050 6007 202 038 H /010 0750 146 001 H /020 0632 702 904 H 060 0637 835 515 H 0634 801 260 R 070

140

0637 835 515 H 0634 801 260 R 0659 160 036

CD 1/2004 11.07.2008 sheet 44

1 UNION SCREW 1 UNION SCREW 2 SEALING RING 1 UNION SCREW 1 UNION SCREW 2 SEALING RING 1 PIPE 2 RING PIECE 1 PIPE 1 UNION SCREW 1 UNION SCREW 2 SEALING RING 1 UNION SCREW 1 UNION SCREW 2 SEALING RING 2 CABLE CLIP

29539 8722A

60864

29539 8722A 60864

60864

technical information opt. customer's co KPL.670,00MM WTB DIN 73378 PA12PHL-SW METERWA 12 X 2 10 DIN7643 DIN 7643 10 N007643010 DIN 7603 AL A 14 X 18 N007603014 10 DIN7643 DIN 7643 10 N007643010 DIN 7603 AL A 14 X 18 N007603014 KPL.720,00MM WTB DIN 73378 PA12PHL-SW METERWA 12 X 2 10 DIN7643 DIN 7643 10 N007643010 DIN 7603 AL A 14 X 18 N007603014 10 DIN7643 DIN 7643 10 N007643010 DIN 7603 AL A 14 X 18 N007603014 FA. THOMAS&BE. ZYTEL 105 TY-272 MX 7,6X203

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