DOWNLOAD PDF ZF ERGOPOWER 4/6 WG 260-310 Repair Instruction Manual

Repair Instruction

Off-Road Transmissions and Axle Systems Division

REPAIR INSTRUCTIONS 1-2 ____________________________________________________________________________________________________________________________-

ZF – ERGOPOWER 4/6 WG 260-310

REFERENCE For information concerning description, installation instructions, operation and maintenance, see respective Operating Instructions, ZF-Ordering-No. 5872 196 002.

_____________________________________________ ZF Passau GmbH Donaustr. 25 - 71 D - 94034 Passau Abt.: ASTDM / Section : ASTDM Nachdruck auch auszugsweise ohne die Genehmigung der ZF Passau GmbH nicht gestattet!

Copyright ZF Passau GmbH! Copying even partially not permitted!

Reproduction même par extrait est interdite!

Technische Änderungen vorbehalten! With the reserve of technical modifications!

Sous réserve de modifications techniques!

1.Auflage / 1.Edition

Repair Instruction

Off-Road Transmissions and Axle Systems Division

PREFACE

This documentation has been developed for skilled staff trained by the ZF Passau for the repair and maintenance works on ZF-units.

Documented is a ZF-serial product representing the design state at the time of the edition.

However, due to further technical developments of the product, the repair of the unit at your disposal could require different steps as well as different adjustments and testing specifications.

Therefore, we recommend to commit your ZF-product to foremen and technicians whose practical and theoretical training is permanently updated in our after-sales service school.

The service stations established world-wide by the Zahnradfabrik Friedrichshafen are offering to you:

1. Continuously trained staff 2. Prescribed facilities, e.g. special tools 3. Genuine ZF-spare parts meeting the latest state of development Here, all operations are carried out for you with utmost care and reliability.

Repairs carried out by ZF-service stations are covered by a respective warranty within the scope of the applicable contractual conditions.

Damage caused by improper or unskilled work carried out by others than ZF-staff as well as resulting consequential costs, if any, are excluded from this contractual liability.

This also applies, if the use of genuine ZF-spare parts is renounced.

ZF Passau GmbH Off-Road Transmissions and Axle Systems Division

Repair Instruction

Off-Road Transmissions and Axle Systems Division

GENERAL The Service Manual covers all works required for dismantling and the pertaining installation.

When repairing the transmission, ensure utmost cleanliness and that the works are carried out in an expertlike manner.

The transmission should only be disassembled for renewing damaged parts. Covers and housing parts installed with seals must be loosened by slight blows with a plastic mallet after screws and nuts have been removed. For removing parts being in tight contact with the shaft such as antifriction bearings, bearing races, and similar, use suitable pulling devices.

Dismantling and mounting works must be carried out at a clean working place. Use the special tools developed for this purpose. Prior to the re-installation of the parts, clean the contact surfaces of housings and covers from the residues of old seals. Remove burrs, if any, or similar irregularities with an oil stone.

Clean housings and locking covers with a suitable detergent, in particular corners and angles. Damaged parts or parts heavily worn down must be renewed. Here, the expert must assess, whether parts such as antifriction bearings, thrust washers etc. subjected to normal wear during operation, can be installed again.

Parts such as sealing rings, lock plates, split pins etc. must generally be renewed. Radial sealing rings with worn down or torn sealing lip must also be renewed. Particularly ensure that no chips or other foreign bodies remain in the housing. Lube oil bores and grooves must be checked for unhindered passage.

All bearings must be treated with operating oil prior to installing them:

REFERENCE:

For heating up parts such as bearings, housings etc., only a heating furnace or an electric drier is permitted to be used!

CAUTION When assembling the transmission, absolutely observe the indicated torque limits and adjustment data.

Screws and nuts must be tightened according to the enclosed standard table, unless otherwise specified.

In view of the risk of functional failures in the control unit, the use of liquid sealing agents is not permitted.

By no means, Molykote is permitted to be used.

Lined plates must not be washed. They must be cleaned with a leather cloth.

DANGER When using detergents, observe the instructions given by the manufacturer regarding handling of the respective detergent.

Repair Instruction

Off-Road Transmissions and Axle Systems Division

Structure of the Repair Manual The structure of this Repair Manual reflects the sequence of the working steps for completely disassembling the dismantled transmission. Dismantling and installing as well as the disassembly and assembly of a main group are always summarized in one chapter.

Special tools required for performing the respective repair works are listed under „Special tools“.

Important information on industrial safety Generally, the persons repairing ZF-sets are responsible on their own for the industrial safety.

The observation of all valid safety regulations and legal impositions is the pre-condition for avoiding damage to persons and to the product during maintenance and repair works.

Persons performing repair works must familiarize themselves with these regulations.

The proper repair of these ZF-products requires the employment of suitably trained and skilled staff.

The repairer is obliged to perform the training.

The following safety references are used in the present Repair Manual:

)

Serves as reference to special working procedures, methods, information, the use of auxiliaries etc..

CAUTION

Is used, if a deviating and improper working procedure can damage the product.

DANGER

Is used, if lacking care can lead to personal injury or danger to life.

___________________________________________________ REFERENCE

Prior to starting the checks and repair works, thoroughly study the present instructions.

CAUTION:

Illustrations, drawings and parts do not always represent the original; the working procedure is shown.

The illustrations, drawings, and parts are not drawn to scale; conclusions regarding size and weight must not be drawn (not even within one representation).

The works must be performed according to the description..

REFERENCE:

After the repair works and the checks, the expert staff must convince itself that the product is properly functioning again. .

Repair Instruction

Off-Road Transmissions and Axle Systems Division

BEZEICHNUNG DER GESETZLICHEN EINHEITEN DENOMINATION OF STANDARD DIMENSIONS DENOMINATION DES DIMENSIONS STANDARDISEES

Hinweis :

längenbezogene Maße in kg/m;

flächenbezogene Maße in t/m2

Note :

linear density in kg/m;

areal density in t/m2

Nota :

Densité lineaire en kg/m;

Densité superficielle en t/m2

Begriff Unit Unité Masse Mass Masse Kraft Force Force Arbeit Work Travail Leistung Power Puissance Drehmoment Torque Couple Kraftmoment Moment (Force) Moment (Force) Druck (Über-) Pressure (Overpress) Pression (Sur-) Drehzahl Speed Nombre de Tours

Formelzeichen neu New Nouveau m kg (Kilogramm)

alt old Vieu kg

Umrechnung Conversion Conversion

Bemerkungen Note Nota

F

N (Newton)

kp

1 kp = 9,81 N

A

J (Joule)

kpm

0,102 kpm = 1J = 1 Nm

P

KW (Kilowatt)

PS (DIN)

1 PS = 0,7355 KW 1 KW = 1,36 PS

T

Nm (Newtonmeter)

kpm

1 kpm = 9,81 Nm

T (Nm) = F (N) . r (m)

M

Nm (Newtonmeter)

kpm

1 kpm = 9,81 Nm

M (Nm) = F (N) . r (m)

pü

bar

atü

1,02 atü = 1,02 kp/cm2 = 1 bar = 750 torr

n

min -1

Repair Instruction

Off-Road Transmissions and Axle Systems Division

VERGLEICHSTABELLE FÜR MASSEINHEITEN CONVERSION TABLE TABLEAU DE CONVERSION

25,40 mm

=

1 in ( inch)

1 kg ( Kilogramm )

=

2,205 lb ( pounds )

9,81 Nm ( 1 kpm )

=

7,233 lbf x ft ( pound force foot)

1,356 Nm ( 0,138 kpm )

=

1 lbf x ft ( pound force foot )

1 kg / cm

=

5,560 lb / in ( pound per inch )

1 bar ( 1,02 kp/cm2 )

=

14,233 psi (pound force per square inch lbf/in2 )

0,070 bar ( 0,071 kp/cm2 )

=

1 psi ( lbf/in2 )

1 Liter

=

0,264 Gallon ( Imp. )

4,456 Liter

=

1 Gallon ( Imp. )

1 Liter

=

0,220 Gallon ( US )

3,785 Liter

=

1 Gallon ( US )

1609,344 m

=

1 Mile ( Landmeile )

0° C ( Celsius )

=

+ 32° F ( Fahrenheit )

0 ° C ( Celsius )

=

273,15 Kelvin

Repair Instruction

Off-Road Transmissions and Axle Systems Division

TORQUE LIMITS FOR SCREWS (IN Nm) ACCORDING TO ZF-STANDARDS 148 Friction value: µ total= 0,12 for screws and nuts without after-treatment as well as phosphatized nuts. Tightening by hand!

Torque limits, if not especially indicated, can be taken from the following List:

Size M4 M5 M6 M7 M8 M10 M12 M14 M16 M18 M20 M22 M24 M27 M30 M33 M36 M39 Size M8x1 M9x1 M 10 x 1 M 10 x 1,25 M 12 x 1,25 M 12 x 1,5 M 14 x 1,5 M 16 x 1,5 M 18 x 1,5 M 18 x 2 M 20 x 1,5 M 22 x 1,5 M 24 x 1,5 M 24 x 2 M 27 x 1,5 M 27 x 2 M 30 x 1,5 M 30 x 2 M33 x 1,5 M 33 x 2 M 36 x 1,5 M 36 x 3 M 39 x 1,5 M 39 x 3

Metric ISO-Standard thread DIN 13, Page 13 8.8 10.9 2,8 4,1 5,5 8,1 9,5 14 15 23 23 34 46 68 79 115 125 185 195 280 280 390 390 560 530 750 670 960 1000 1400 1350 1900 1850 2600 2350 3300 3000 4300 Metric ISO-Fine thread DIN 13, page 13 8.8 10.9 24 36 36 53 52 76 49 72 87 125 83 120 135 200 205 300 310 440 290 420 430 620 580 820 760 1100 730 1050 1100 1600 1050 1500 1550 2200 1500 2100 2050 2900 2000 2800 2700 3800 2500 3500 3450 4900 3200 4600

12.9 4,8 9,5 16,5 28 40 79 135 215 330 460 650 880 1100 1650 2250 3000 3900 5100 12.9 43 62 89 84 150 145 235 360 520 490 720 960 1250 1200 1850 1800 2550 2500 3400 3300 4450 4100 5700 5300

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Filter 1.1

Geschäftsbereich Arbeitsmaschinen-Antriebe und Achssysteme

Filter

Loosen hex. head screws, demount cover and remove filter.

Clean filter or exchange filter

Figure 144

Introduce filter (compl.) into the housing bore.

)

Oil sealing ring (Arrow) !

Figure 481 Fasten cover by means of hex. head screws (mount flat washers).

Install new O-ring (Arrow) !

) Torque limit (M8/8.8) ................................. 23 Nm

Figure 482

1.1

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Geschäftsbereich - A Arbeitsmaschinen-Antriebe und Achssysteme

Inductiv sensor 2.

Geschäftsbereich Arbeitsmaschinen-Antriebe und Achssysteme

Inductive transmitters and Speed sensor

The following Drafts are showing the installation position of the single inductive transmitters and the speed sensor.

6 = 14 = 39 = 31 =

14

6 39

Figure 1

C

B

31

Figure 2 2.0

Inductive transmitter Inductive transmitter Inductive transmitter Speed sensor

n – Turbine n – Engine n – Central gear train n – Output and Speedometer

Inductiv sensor

"S"

"A"

The following Figures describe the assembly, resp. setting of the inductive transmitter n-Engine (14) !

The assembly of the inductive transmitter n-Turbine (6) and n-Central gear train (39) has to be carried out accordingly !

Pay attention to the different Setting dimensions „X“ !

Inductive transmitter n-Engine (14) Inductive transmitter n-Turbine (6) Induct. transm. n-Centr. gear train (39)

X

I

)

Geschäftsbereich Arbeitsmaschinen-Antriebe und Achssysteme

+ 0,3

X = 0,5 mm + 0,3 X = 0,5 mm X = 0,3 + 0,1 mm

Figure 3 Set Dimension X by means of adjusting disk(s) (Figure 531 ... 536):

30,00

Measure Dimension I from the contact face to the screw-in face on the inductive transmitter.

Dimension I e.g. ....................................... 30,00 mm

Figure 4 Rotate counting disk radially until one tooth tip is central to the inductive transmitter bore.

Screw the plug gauge in until contact is obtained.

Position anvil on the tooth tip until contact is obtained and lock it by means of set screw (Figure 532 and 533).

(S) Plug gauge

5870 200 104

(S) Plug gauge

5870 200 104

II

Figure 5

Figure 6

2.1

Inductiv sensor

Geschäftsbereich Arbeitsmaschinen-Antriebe und Achssysteme

Screw the plug gauge out and determine Dimension II (see also Figure 533).

Dimension II e.g. ...................................... 30,10 mm 30,10

Figure 7 EXAMPLE „ M1“: Dimension II e.g. ...............................

30,10 mm + 0,3 Dimension X (0,5 mm) .......... e.g. - 0,60 mm gives Installation dimension A = 29,50 mm EXAMPLE „M2“: Dimension I e.g. ................................

30,00 mm Installation dimension A e.g. ............ - 29,50 mm Gives Adjusting disk(s) s = 0,50 mm

Line up the corresponding adjusting disk(s) and wet thread (Arrow) with Loctite (Type-No. 574).

Figure 8 Install inductive transmitter n-Engine (14), see Arrow !

Torque limit ............................................ 30 Nm

)

Set and install the inductive transmitter n-Turbine (6) and nCentral gear train (39) accordingly !

Pay attention to the different setting dimensions !

Installation position of the single inductive transmitters, see also Page 3.105 !

Figure 9

2.2

Inductiv sensor

Geschäftsbereich Arbeitsmaschinen-Antriebe und Achssysteme

Install Speed sensor n-Output/Speedometer (31) (Figure 540 ... 545):

X 2

31

Setting dimension X = 1,0

+ 0,5

mm

1 3

Figure 10 The Figure on the left shows the speed sensor (Hall sensor).

1

1 = Speed sensor 2 = O-ring 3 = Setting plate(s)

2

3

Figure 11 Determine Dimension I from the housing face to the spur gear K3.

Dimension I e.g. ...................................... 39,20 mm

Figure 12 Measure Dimension II from the contact face to the mounting face.

Dimension II e.g. ................................... 39,00 mm 39,00

(S) Digital Depth gauge

Figure 13

2.3

5870 200 072

Inductiv sensor

Geschäftsbereich Arbeitsmaschinen-Antriebe und Achssysteme

EXAMPLE „ N1„: Dimension I e.g. .....................................39,20 mm + 0,5 Dimension X (1,0 mm) e.g. 1,20 mm gives Installation dimension = 38,00 mm Example „N2“ Dimension II e.g. ............................... 39,00 mm Installation dimension ................... - 38,00 mm gives Setting plate(s)....... s = 1.00 mm Figure 14

Line up setting plates (2x, s = 0,5 mm) and grease O-ring.

Fasten speed sensor by means of socket head screw.

Torque limit (M8/8.8) .................................. 23 Nm

) Installation position of the speed sensor, see also Page 3.105 !

Prior to the commissioning of the Transmission, carry out the oil filling according to the Operating Instructions !

Figure 15

2.4

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Geschäftsbereich - A Arbeitsmaschinen-Antriebe und Achssysteme

HSG 94

Geschäftsbereich Arbeitsmaschinen-Antriebe und Achssysteme

1. ELECTRO-HYDRAULIC CONTROL UNIT HSG-94 The following Drafts are showing the sectional Illustrations of the HSG-94 Different Versions concerning the cable harness positions are possible !

In this connection, pay attention to the Specifications of the Vehicle Manufacturer !

4.0

HSG 94

4.1

Geschäftsbereich Arbeitsmaschinen-Antriebe und Achssysteme

DISASSEMBLY

Loosen socket head screws and remove selector housing.

(S) Box spanner TX-27

5873 042 002

Figure 1 Loosen socket head screws.

Separate duct plate, gaskets and intermediate sheet from the valve block.

Clean screens

Figure 2

4.2 ASSEMBLY

) Install two adjusting screws and mount gasket I. Pay attention to the different gaskets, see Figure 27 and 30 !

(S) Adjusting screws M6

5870 204 063

Figure 3 Intermediate plate – Version with strainers: Insert strainers (6x) flush-mounted into the bores of the intermediate plate, see Arrows ! attention to the installation position – strainers are showing upward (facing the duct plate) ! ) Pay

Figure 4

4.1

HSG 94

Geschäftsbereich Arbeitsmaschinen-Antriebe und Achssysteme

Mount intermediate plate, with the strainers showing upward.

Figure 5 Mount gasket II.

Figure 6 Mount duct plate (Arrow) and fasten it uniformly by means of socket head screws.

Torque limit ...................................... 11 Nm (S) Box spanner TX-27

5873 042 002

Figure 7 Fasten complete valve block uniformly with socket head screws (2 pieces M6 x 105 and 21 pieces M6 x 80 mm).

Pay attention to the position of the two socket head screws (M6 x 105), see Arrows !

Torque limit ........................................ 11 Nm (S) Box spanner TX-27

Figure 8

4.2

5873 042 002

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Lock Up

Geschäftsbereich Arbeitsmaschinen-Antriebe und Achssysteme

5.1 WK-Valve 5.1.1

DISASSEMBLY

Remove hose lines.

Loosen hex. head screws and separate WK-valve from housing

Figure 1 Loosen socket head screws, separate selector housing from adapter plate, and remove components.

Figure 2 5.1.2 2

ASSEMBLY

Insert set screw 1 with Loctite (Type-No. 649).

Equip both connecting fittings 2 with new O-rings and install them.

1

Figure 3 Install WK-Valve components according to the Figure on the left.

7

8

Figure 4

5

6

3

4

1

2

1 = Solenoid valve 2 = Socket head screw + Spring washer (2x) 3 = Selector housing 4 = Spool 5 = Shim rings (empirical value, 6 units/0,5 mm thick, each) 6 = Compression spring 7 = Stop (optional, empirical value A = 3,0 mm) 8 = Connecting fitting (install new O-ring) With the shim rings 5 and the stop 7, the WK pressure 12 + 2 bar will be determined!

Install stop 7, with the stepped plane face facing the compression spring!

Torque limit socket head screws (M5/8.8) .... 5,5 Nm 5.0

Lock Up

Geschäftsbereich Arbeitsmaschinen-Antriebe und Achssysteme

Mount gasket (Arrow) and fasten selector housing by means of socket head screws (mount flat washers).

Torque limit (M6/8.8) .................................. 9,5 Nm

Figure 5 Fasten WK-valve on the gearbox housing, using hex. head screws.

Torque limit (M8/8.8) .................................. 23 Nm

Figure 6

5.1

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Werkstatthandbuch

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Output

Geschäftsbereich Arbeitsmaschinen-Antriebe und Achssysteme

6.1 Disassembly Output Remove lock plate.

Loosen hex. head screws and remove disk.

Pull output flange from the shaft.

Remove shaft seal

Figure1 6.2 Assembly Output

)

Figure 2

Install shaft seal, with the sealing lip facing the oil chamber.

At application of the prescribed driver (S), the exact installation position is obtained !

Grease sealing lip !

According to the version, different shaft seals can have been applied !

Outer diameter rubber-coated – wet with spirit !

Outer diameter metallic - wet with sealing compound (Loctite, Type-No. 574) !

(S) Driver

5870 048 228

Presss screening plate against shoulder.

(S) Pressure piece

5870 506 126

Figure 3 Line up output flange.

Wet contact face of the shim with sealing compound Loctite (Type-No. 574) and fasten output flange with hex head screws.

Torque limit (M10/8.8) ............................... 46 Nm

Figure 4

6.0

Output

Geschäftsbereich Arbeitsmaschinen-Antriebe und Achssysteme

Fix hex. head screws by means of lock plate.

(S) Driver (S) Handle

5870 057 009 5870 260 002

Figure 5 6.3 Axle disconnection device Remove lock plate, loosen hex. head screws and pull off output flange.

Remove shaft seal.

Figure6 6.4 Assembly

(S)

Install shaft seal (Arrow), with the sealing lip facing the oil chamber.

) At application of the prescribed driver (S), the exact installation position is obtained !

Grease sealing lip !

According to the version, different shaft seals may be applied: Outer diameter rubber-coated – wet with spirit !

Outer diameter metallic - wet with sealing compound Loctite (Type-No. 574) !

Figure 7

(S) Driver Version 2x shaft seal (S) Driver Version 1x shaft seal

6.1

5870 048 227 5870 048 228

Output

Geschäftsbereich Arbeitsmaschinen-Antriebe und Achssysteme

Press screening plate (Arrow) against shoulder.

(S) Pressure piece

587o 506 126

Figure 8 Line up output flange.

Wet contact face of the disk with sealing compound Loctite (Type-No. 574) and fasten output flange with hex. head screws.

Torque limit (M10/8.8) ............................. 46 Nm

Figure 9 Fix hex. head screws by means of lock plate.

(S) Driver (S) Handle

Figure 10

6.2

5870 057 009 5870 260 002

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Werkstatthandbuch

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L A Y O U T 4 W G -2 6 0 T A B L E -1 1

= 3

=

2

= 4

=

6

5

= =

7

= = 9

8 1 0 = 1 1 = 1 2 =

=

1

2

3 4

C o n v e rte r w ith D ia p h ra g m D ire c t m o u n tin g B re a th e r E le c tro h y d ra u lic c o n tro l u n it T ra n s m is s io n p u m p 1 st P o w e r ta k e -o ff C lu tc h a x le K V /K 1 C lu tc h a x le K R /K 2 C lu tc h a x le K 4 /K 3 O u tp u t fla n g e (re a r-s id e ) O u tp u t s h a ft O u tp u t fla n g e (c o n v e rte r-s id e ) C o u n te rs h a ft

5 6 7 8 1 2 9 1 1

1 0

IN S T A L L A T IO N V IE W F R O N T V IE W T A B L E -2 1

= 3

=

2

= 4

= 5

= 6

= 7

= = 9

8 1 0 = 1 1 =

=

4 W G -2 6 0 - D IR E C T M O U N T IN G 1

2

3 4

5

L iftin g lu g s B re a th e r E le c tro h y d ra u lic s h ift c o n tro l D ia p h ra g m s D ire c t m o u n tin g 4 th P o w e r t a k e - o f f C o n v e rte r O u tp u t fla n g e (c o n v e rte r-s id e ) C o a rs e filte r O il d ra in p lu g A tta c h m e n t p o s s ib ility fo r O il fille r tu b e w ith O il d ip s tic k (c o n v e rte r-s id e ) O il fille r tu b e w ith O il d ip s tic k (re a r-s id e )

6

1 1 7

8 1 0

9

IN S T A L L A T IO N V IE W F R O N T V IE W T A B L E -3 1

= 3

=

2

= 4 = = =

9

8

7

6

5

=

=

= 1 0 =

4 W G -2 6 0 S E P A R A T E IN S T A L L A T IO N 1

2

3

L iftin g lu g B re a th e r E le c tro h y d ra u lic s h ift c o n tro l 6 In p u t fla n g e In p u t v ia U n iv e rs a l s h a ft th 4 P o w e r ta k e -o ff T ra n s m is s io n s u s p e n s io n M 2 0 O u tp u t fla n g e (c o n v e rte r-s id e ) C o a rs e filte r O il d ra in p lu g A tta c h m e n t p o s s ib ility fo r a n O il fille r tu b e w ith O il d ip s tic k (c o n v e rte r-s id e )

4

5

6

7

8

1 0 9

IN S T A L L A T IO N V IE W S ID E V IE W T A B L E -4 1

= 3

=

2

= 4

= 5

= 6

9

8

7

=

1 0 = 1 1 = 1 2 = 1 3 = 1 4 = 1 5 = 1 6 =

= =

=

In p u t fla n g e (In p u t v ia U n iv e rs a l s h a ft) C o v e r C o n v e rte r b e ll L iftin g lu g B re a th e r E le c tro h y d ra u lic s h ift c o n tro l M o u n tin g f a c e 3 rd . P o w e r ta k e - o f f L u b r i c a t i n g o i l l i n e 3 rd a n d 4 th P o w e r t a k e - o f f O u tp u t fla n g e (re a r-s id e ) O il fille r tu b e w ith O il d ip s tic k (re a r-s id e ) C o v e r G e a rb o x h o u s in g O u tp u t fla n g e (c o n v e rte r-s id e ) T ra n s m is s io n s u s p e n s io n M 2 0 A s s e m b ly o p e n in g M o u n t i n g f a c e 4 th P o w e r t a k e - o f f

4 W G -2 6 0 S E P A R A T E IN S T A L L A T IO N 1

2

3

4

5

6

7 1 6 8

1 5

9

1 4

1 0

1 3

1 2

1 1

IN S T A L L A T IO N V IE W 4 W G -2 6 0 W IT H 3 RD A N D 4 RD P O W E R T A K E -O F F - R E A R V IE W 3 1 2 4 T A B L E -5 2

= 4

= 6

=

3 5

= = = =

9

8

7 =

1 0 = 1 1 = 1 2 = 1 3 = 1 4 = 1 5 = 1 6 = 1 7 =

1 st P o w e r ta k e -o ff 2 nd. P o w e r ta k e -o ff L iftin g lu g P re s s u re o il lin e C lu tc h K 1 P re s s u re o il lin e C lu tc h K 2 P re s s u re o il lin e C lu tc h K 3 P re s s u re o il lin e C lu tc h K R P re s s u re o il lin e C lu tc h K 4 O il fille r tu b e w ith O il d ip s tic k A tta c h m e n t p o s s ib ility fo r E m e rg e n c y s te e rin g p u m p O u tp u t fla n g e (re a r-s id e ) M o d e l Id e n tific a tio n P la te L u b ric a tin g o il lin e S 1 C lu tc h K R /K 2 L u b ric a tin g o il lin e S 2 C lu tc h K 4 /K 3 P re s s u re o il lin e C lu tc h K V L u b r i c a t i n g o i l l i n e 3 rd a n d 4 th P o w e r t a k e - o f f

5 6 7

1 7

K 1

1 6

K V

8

K 2

9

K R K 3

1 5 K 4

1 4

1 0 1 1 1 2

1 3

IN S T A L L A T IO N V IE W 4 W G -2 6 0 W IT H 3 RD A N D 4 RD P O W E R T A K E -O F F A N D E M E R G E N C Y S T E E R IN G P U M P 3 1 2 4 R E A R V IE W 1 6 T A B L E -6 1 2 4

3

=

=

5

=

=

=

6

= 7

= 8

= 9

= 1 0 = 1 1 = 1 2 = 1 3 = 1 4 = 1 5 = 1 6 =

P o w e r ta k e -o ff P re s s u re o il lin e C lu tc h K V 2 nd P o w e r ta k e -o ff L iftin g lu g P re s s u re o il lin e C lu tc h K 1 P re s s u re o il lin e C lu tc h K 4 P re s s u re o il lin e C lu tc h K 3 L u b ric a tin g o il lin e S 1 C lu tc h K R /K 2 E m e rg e n c y s te e rin g p u m p D = C o n n e c tio n P r e s s u r e lin e M 2 2 x 1 ,5 S = C o n n e c tio n S u c tio n lin e M 3 3 x 2 A tta c h m e n t p o s s ib ility fo r O il fille r tu b e w ith O il d ip s tic k (re a r-s id e ) M o d e l Id e n tific a tio n P la te O u tp u t fla n g e (re a r-s id e ) L u b ric a tin g o il lin e S 2 C lu tc h K 4 /K 3 P re s s u re o il lin e C lu tc h K R P re s s u re o il lin e C lu tc h K 2 3 rd P o w e r ta k e - o f f

5

1

1 5 6 K 1 K V

1 4

7

K 2

K R K 3

1 3

8 K 4

1 2

D

9

S

1 0 1 1

IN S T A L L A T IO N V IE W R E A R V IE W T A B L E -7 1 = 4

=

=

2 3

= 5

= 6

= = = 9

8

7 =

1 0 = 1 1 = 1 2 = 1 3 = 1 4 = 1 5 =

4 W G -2 6 0 W IT H

D IS C B R A K E 1

1 P o w e r ta k e -o ff P re s s u re o il lin e C lu tc h K 2 P re s s u re o il lin e C lu tc h K R L iftin g lu g P re s s u re o il lin e C lu tc h K 1 P re s s u re o il lin e C lu tc h K 3 P re s s u re o il lin e C lu tc h K 4 1 5 P re s s u re o il lin e C lu tc h K V B ra k e d is c A tta c h m e n t p o s s ib ility fo r O il fille r tu b e w ith O il d ip s tic k (re a r-s id e ) M o d e l Id e n tific a tio n P la te O u tp u t fla n g e (re a r-s id e ) 1 4 D is c b ra k e L u b ric a tin g o il lin e S 1 C lu tc h K R /K 2 L u b ric a tin g o il lin e S 2 C lu tc h K 4 /K 3

3 2

4

5 6 K 1

7

K V

K 3 K 2 K R

8

K 4

1 3 1 2

9 1 0

1 1

S C H E D U L E O F M E A S U R IN G P O IN T S A N D C O N N E C T IO N S T A B L E -8

4 W G -2 6 0

T h e m a r k e d p o s itio n s (e .g . 5 3 ) c o r r e s p o n d w ith th e p o s itio n s o n th e ta b le - 9 !

T h e m e a s u re m e n ts h a v e to b e c a rrie d o u t a t h o t tra n s m is s io n (a b o u t 8 0 ° - 9 5 ° C ) !

N o .

5 1 5 2

D e n o m in a tio n o f th e p o s itio n =

5 3

= =

5 5

=

5 6

=

5 7

=

5 8

=

6 0

=

6 3

=

6 5

=

1 0 1 5 1 6

= =

2 8 2 9 3 0

=

= = =

3 1

=

3 2 3 6

=

4 9

= =

6 8

=

6 9 5

= =

9

1 3 1 4 =

= =

M e a s u r in g p o in ts fo r h y d r a u lic o il a n d te m p e r a tu r e : In fro n t o f th e c o n v e rte r o p e n in g p re s s u re 8 ,5 b a r B e h in d th e c o n v e rte r o p e n in g p re s s u re 5 ,0 b a r C lu tc h F o rw a rd 1 6 + 2 b a r K V C lu tc h R e v e rs e 1 6 + 2 b a r K R C lu tc h 1 6 + 2 b a r K 1 C lu tc h 1 6 + 2 b a r K 2 C lu tc h 1 6 + 2 b a r K 3 C lu tc h 1 6 + 2 b a r K 4 B e h in d th e c o n v e rte r T e m p e ra tu re 1 0 0 ° C ; s h o rt-tim e 1 2 0 ° C S y s te m p re s s u re 1 6 + 2 b a r C o n n e c tio n s B re a th e r C o n n e c tio n to th e h e a t e x c h a n g e r C o n n e c tio n fro m th e h e a t e x c h a n g e r T o file r F ro m filte r F ro m filte r p re s s u re d iffe re n tia l v a lv e (O p tio n ) T o b ra k e v a lv e (O p tio n ) R e tu rn p ip e fro m b ra k e v a lv e O il fille r p lu g P lu g c o n n e c tio n o n th e e le c tro -h y d ra u lic c o n tro l u n it S y s te m p re s s u re (O p tio n ) C o n tro l (O p tio n ) I n d u c tiv e tr a n s m itte r s a n d s p e e d s e n s o r In d u c tiv e tra n s m itte r n C e n tra l g e a r tra in In d u c tiv e tra n s m itte r n E n g in e S p e e d se n so r n O u p u t a n d S p e e d o m e te r In d u c tiv e tra n s m itte r n T u rb in e

C o n n e c tio n

M a r k in g o n th e v a lv e b lo c k

M 1 0 x 1 M 1 0 x 1 M 1 0 x 1 M 1 0 x 1 M 1 0 x 1 M 1 0 x 1 M 1 0 x 1 M 1 0 x 1 M 1 4 x 1 ,5

B A C

Y

F K 1

3 1 K

M 1 0 x 1 --------------------M 4 2 x 2 M 4 2 x 2 M 4 2 x 2 M 1 6 x 1 ,5 M 2 6 x 1 ,5 M 4 2 x 2

M 1 8 x 1 ,5 M 1 8 x 1 ,5 ----------M 1 8 x 1 ,5

2 9

E

D

M 1 0 x 1

M 1 6 x 1 ,5 M 1 6 x 1 ,5

2 8

H

1 6

K V K 2

K R

1 3

K 3

G

K 4

J

P a g e 1 fro m

2

X

VIEW X

28 56 58

60 10 55

D

C

E

B

F

53

31 9

57

A G

30

J

H

K

69

49

14

29

5

68

51

36

65

32

28

4th power take-off

VIEW Y

CODING

GEARBOX DIAGRAM 3th power take-off

Converter 2 th power take-off KV K1

9

DRIVING DIRECTION FORWARD

Pump Input KR K2

14

1th power take-off

13 K4 K3 5

Output

Emergency steering pump Output

REVERSE

SPEED 1 2 3 4 1 2 3

NEUTRAL ENGAGED CLUTCH POSITIONS ON THE VALVE BLOCK CURRENT NO. OF THE MEASURING POINTS

• PRESSURE REGULATOR UNDER VOLTAGE Y1 Y2 Y3 Y4 Y5 Y6 • • • • • • • • • • • • • • KR F 55

K4 E 60

K1 D 56

K3 C 58

KV B 53

ENGAGED CLUTCHES K1 KV K4 K4 KR KR KR

52

63

KV K2 K2 K3 K1 K2 K3

K2 A 57

15

Page 2 from 2

OIL CIRCUIT DIAGRAM 4 WG-260 FORWARD 1st SPEED TABLE-9 The marked positons (e.g. 53) correspond with the positions on the table-8!

Legend: CODING

WT = WGV = WSV = HDV = RV-9 = NFS = D = B = P1 = P2 = P3 = P4 = P5 = P6 = Y1...Y6 = TEMP = FDV =

Heat exchanger Converter back pressure valve 5,0 bar Converter safety valve 8,5 bar Driving direction SPEED Main pressure valve 16+2 bar Forward 1 2 Pressure reducing valve 9 bar 3 Follow-on slide 4 Vibration damper Reverse 1 Orifice 2 3 Proportional valve K4 Neutral Proportional valve KR Engaged clutch Proportional valve K1 Positions ons on the valve block Proportional valve K3 Consec. No. of the measurement Proportional valve KV points Proportional valve K2 Pressure regulators Temperature sensor Filter pressure differential valve (Bypass-valve) ∆p=5,7 +1,5 - 0,5 bar

• Pressure regulator active Y1 Y2 Y3 Y4 Y5 • • •

• • • • KR F 55

• • •

Engaged clutches Y6 •

• • • K4 E 60

K1 D 56

K3 C 58

KV B 53

K2 A 57

K1 KV K3 K4 KR KR KR

KV K2 KV K3 K1 K2 K3

K 4

K R

F

P 1

5 5 D

B

Y 1

6 0 E

P 2

N F S

Y 2

A B

Y 5

N F S

K 2

P 6

D B

Y 4

N F S

5 3 B

P 5

D B

Y 3

K V

5 8 C

P 4

D B

N F S

5 6 D

P 3

D B

K 3

K 1

N F S

5 7 D

Y 6

N F S

R V -9 T E M P

K

H D V

6 5

V a lv e b lo c k c o n tro l c irc u it C o n v e rte r

5 1

L e g e n d : = M a in p re s s u re = R e g u la te d m a in p re s s u re = P ilo t p re s s u re = C o n v e rte r in p u t p re s s u re = C o n v e rte r o u tp u t p re s s u re = L u b ric a tio n = R e tu rn in to th e s u m p

H 5 2

6 3 W T (S c o p e o f s u p p ly c u s to m b e r)

B y p a s s v a lv e D p = 2 + 3 b a r

P a g e 2 / 2

2 9

3 0

M a in o il c irc u it

F D V

W S V

2 8

W G V W S

1 5

3 1

1 6 L u b ric a tio n O il s u m p

Z F fin e filte r: F ilte r g ra d e a c c o rd in g IS O 4 5 7 2 : ß 1 5 = 2 5 ß 1 0 = 5 .0 ß 30 ³ 7 5 D u s t c a p a c ity a c c o rd in g IS O 4 5 7 2 : m in . 1 7 g F ilte r s c re e n s u rfa c e c m 2 : 2 x 6 7 0 0 = 1 3 4 0 0

T o p a rk b ra k e c o n tro l (O p tio n ) T ra n s m is s io n p u m p : p = 1 6 + 2 b a r Q p = 1 1 5 l/m in b e i n = E n g i n e 2 0 0 0 m i n -1 C o a rs e filte r: M e s h w id th m m : 4 5 0 S c re e n s u rfa c e c m 2:

1 0 0 0

E L E C T R O -H Y D R A U L IC C O N T R O L W IT H P R O P O R T IO N A L V A L V E S T A B L E -1 0 P re s s u re re d u c in g v a lv e 9 b a r

M a in p re s s u re v a lv e 1 6 + 2 b a r

H o u s in g P lu g (C a b le h a rn e s s )

A

B

Y 6

Y 1

Y 5

Y 2

B

Y 4

C o v e r H o u s in g

A

Y 3

C o v e r V a lv e b lo c k

S E C T IO N

A

- A

M a in p re s s u re v a lv e 1 6 + 2 b a r

V a lv e b lo c k

P re s s u re re d u c in g v a lv e 9 b a r P lu g (C a b le h a rn e s s )

D u c tp la te

In te rm e d ia te p la te

S E C T IO N

B

- B

P ro p o rtio n a l v a lv e P 5

Y 5

V ib ra tio n d a m p e r

P re s s u re re g u la to r F o llo w -o n s lid e

IN D U C T IV E T R A N S M IT T E R A N D S P E E D S E N S O R (H A L L S E N S O R ) T A B L E -1 1 IN D U C T IV E T R A N S M IT T E R

T h e s p e e d s re q u ire d fo r th e E le c tro n ic c o n tro l E S T -3 7 w ill b e p ic k e d -u p b y th e fo llo w in g s e n s o rs : 5

= 9

1 3 1 4

=

=

=

In d u c tiv e tra n s m itte r In d u c tiv e tra n s m itte r S p e e d se n so r In d u c tiv e tra n s m itte r

n C e n tra l g e a r tra in n E n g in e n O u tp u t a n d S p e e d o m e te r n T u rb in e

H o u s in g In d u c tiv e tra n s m itte r S G e a r w h e e l

O n th e S c h e d u le o f m e a s u rin g p o in ts , T a b le -8 , th e in s ta lla tio n p o s itio n s o f th e s e n s o rs a re illu s tra te d .

A tte n tio n : F o r th e in d u c tiv e tra n s m itte rs , th e fo llo w in g d iffe re n t s e ttin g d im e n s io n s b e tw e e n c o n ta c t fa c e in d u c tiv e tra n s m itte r a n d to o th tip m u s t b e re s p e c te d : n C e n tra l g e a r tra in (5 ) n E n g in e (9 ) n T u rb in e (1 4 )

S = 0 ,3 S = 0 ,5 S = 0 ,5

S P E E D S E N S O R (H A L L S E N S O R ) S =

± 0 ,1

m m + 0 ,3 m m + 0 ,3 m m

1 .0 - 1 ,5 m m

S P U R G E A R K 3 C lu tc h a x le K 4 /K 3

S p e e d se n so r (H a ll s e n s o r) H o u s in g

4 W G -2 6 0 F U L L Y -A U T O M A T IC C O N T R O L E S T -3 7 C IR C U IT D IA G R A M S T A N D A R D (6 0 2 9 7 1 7 0 4 0 ) T A B L E -1 2 IT E M A 1 A 2 A 3 A 5 A 6 A 7

L E G E N D E L E C T R O N IC C O N T R O L U N IT T C U C O N T R O L L E R D W -3 E L E C T R O H Y D R A U L IC C O N T R O L U N IT 4 W G -2 6 0 D IA G N O S IS IN T E R F A C E (P L U G ) D IS P L A Y C A N -IN T E R F A C E (P L U G )

B 1

S P E E D S P E E D S P E E D S P E E D S E N S O

F 1 F 2

F U S E 7 ,5 A * F U S E 7 ,5 A *

H 3

A C O U S T IC - / O P T IC A L W A R N IN G *

B 2 B 3 B 4 B 1 5

S E N S O R n E N G IN E S E N S O R n T U R B IN E S E N S O R n C E N T R A L G E A R T R A IN S E N S O R n O U T P U T R T E M P E R A T U R E B E H IN D C O N V E R T E R

IT E M S 2 S 3 S 9 S 1 0 S 3 1 S 3 4

L E G E N D S W IT C H P R E S S U R E C U T -O F F S W IT C H D R IV IN G P R O G R A M A U T O M A T IC /M A N U A L S W IT C H P A R K IN G B R A K E R E L E A S E (O P T IO N ) S W IT C H F IL T E R C O N T A M IN A T IO N S W IT C H A C H N O W L E D G M E N T P A R K IN G B R A K E S W IT C H D IS P L A Y IL L U M IN A T IO N *

K 1 K 2

R E L A IY S T A R T E R IN T E R L O C K * R E L A IY R E V E R S E D R IV E *

F 1

K l.3 0 /1 .1 2 K l.1 5 /1 .1 2

K l.3 0 /1 .1

M A S

2

6 2 0 4

1 3

4 5 2 3 6 8 V P I V P E 1 V P E 2 E F 4 V M G 2

K D

2 2

N

6 4 6 4 6 3 6 5 2 0

F

4 3

R

B 1 B 2 B 3 8 6

K 1

8 5

1 9 1

D 1 B 1 2

0 3 1

4 1

B 2 2

6 6 E D 8 E D 9

1

M in i T im e r 2 -p in 6 0 2 9 1 9 9 0 1 1

2

4 2

2 4 2

1

6

3 5

2 4

1

M N L 6 -p in 6 0 2 9 1 9 9 0 7 4

7

1

A D M 2 S D D K

1 5

2

E U P R

1 8

4

A D M 3 A D M 4 A D M 8 S D 1

0 6

A IP 1 A IP 2 A IP 3 A IP 4 A IP 5 A IP 6 V P S 1 V P S 1 E R 1 V M G A 2

E F 1 V M G 1 E F 2

2 2

4 5 2 3

E R 2

6 8 -p in 6 0 2 9 1 9 9 0 6 3

E F 3

C A N _ L C A N _ T

1 3

K 2

A 1

2 5

2

H 3

D 2

8 5

7 4

3

6

8 5 2

A 5

0 5

A 6 8

3

3 3

1

A M P J P T 8 -p in 6 0 2 9 1 9 9 1 0 8

4 1

1 4 6

2

4

S 3 1

2

2 9 2 1 3 0 3 1 5 2 E D 1 1 E D 1 0 E D 1 2 E D 1 3 A D M 1

E D 7 E D 4 E D 6 E D 5 E D 1 E D 2 E D 3

C A N _ H 1

8 6 1

P

2

1

4 6

6 8

B 3

S 9

S 3

4 4

S u p e rs e a l 3 -p in 6 0 2 9 1 9 9 0 7 1

V P

1 2

S 2

B 4 2

1 P

3

1

A 2

K l.1 5 /1 .1

E L P

F 2

2 6

2

2 7

V G S

2 8

4

V M 1 V M 2 V P S 2 1

2

8

E R 3 V P S 2 A D M 5 A D M 6 A D M 7 5 3

5 7

1 1

3 4

0 1

5 6 1 0 3 2 5 5 0 9 5 1 1 2 1 3 3 9 4 6

0 2 0 3 0 4

0 5 0 6 0 7 0 8 0 9

4 9 1

B 1 5

2 1

1 7

S 1 0 S u p e rse a l 2 -p in 6 0 2 9 1 9 9 0 4 5

Y 1 = K R Y 2 = K 4 Y 3 = K 1 Y 4 = K 3 Y 5 = K V Y 6 = K 2 V P S 1 (+ )

A 3

T E M P T E M P

2

M in i T im e r 2 -p in 6 0 2 9 1 9 9 0 1 1

1 3

6

2 4

7 1 0

1 1 1 4

1

S 3 4

5 8

9

1 2 1 5

1 3 1 6

2

K o s ta l 1 6 -p in 6 0 2 9 1 9 9 0 7 2

A 7

J P T 4 -p in 6 0 2 9 1 9 9 0 7 6

K l.3 1 /1 .6

K l.3 1 V E R D R IL L T E L E IT U N G E N (3 0 S C H L Ä G E /M ) A B L > 2 M

B U S A B S C H L U S S W E N N P IN 2 6 U N D 2 7 V E R B U N D E N .

P o lb ild e r e n ts p re c h e n d e n S te c k e rn a n d e r V e rk a b e lu n g !

A L L E R E L A IS M IT S C H U T Z D IO D E N 1 A /4 0 0 V

C O N T R O L L E R D W -3 T A B L E -1 3 L E V E R F O R M E C H A N IC A L N E U T R A L IN T E R L O C K

C O N N E C T IO N D IA G R A M

C O D IN G C O N T R O L L E R O U T P U T S P E E D

N

D

IN P O S IT IO N (N E U T R A L ), F -R N O T S W IT C H A B L E

R E V E R S E

F O R W A R D 1

A D 1

B 1

A D 2

B 2

A D 3

B 3

A D 4 V

A D 5 R

A D 6

A S

2

3

K D

4

1

2

3

C O N T R O L L E R

(+ )

N E U T R A L 4

1

2

3

X 2 : A

4 (+ )

X 1 :C X 1 : B X 1 : A X 1 : B X 1 : C X 1 : D

B 1

A 2

B 2 B 3 V R

A S

A 1

A D 7

A

B C

A D

B

C

D

X 1

X 2 F

G E A R P O S IT IO N S

F

N

N N

A S

T Y P E N S C H IL D

L P

M

E

C IR C U IT D IA G R A M

D

S 6

R

2

1

C O N T R O L L E R

2

1 S 5

S W A

G N B

B L

C

V I

D

A D 3 (B 3 ) A D 2 (B 2 ) A D 1 (B 1 ) A D 7 (K D )

=

X 1

F N

= R

= D

= 1

= 2

= 4

1 S 4 2

=

=

F O R W A R D N E U T R A L R E V E R S E M E C H A N IC A L N E U T R A L IN T E R L O C K 1 st S P E E D 2 n d S P E E D 3 rd S P E E D 4 th S P E E D

S 1

C O N T R O L D

S

V

T

U

E

C

K

L

.

1 2 / 2 4

0 5 0 1

W

S 2 3

- 3 N

2 1 0

R

.

1 4 8

S 3 3

R T

A

G R D

G E B

R S

C

E D 1 (+ /V P )

1

3

T Y P E P L A T E

2 1 2

A D 6 (N ) A D 4

(F O R W A R D )

A D 5

(R E V E R S E )

1 2

K 2

(-)

K 1

R

3

K 1

X 2

=

R E L A Y S T A R T E R IN T E R L O C K

K 2

=

R E L A Y R E V E R S IN G L IG H T S

A 1

=

E L E C T R O N IC U N IT

A 2

=

C O N T R O L L E R

E S T -3 7

C O N T R O L L E R E R G O II T A B L E -1 4

C O N N E C T IO N D IA G R A M

C O D IN G C O N T R O L E R

C O N T R O L L E R

O U T P U T

N

+

V

-

K D

R

N

T +

K D / S N E

T -

A D 1

B 1

(+ )

A D 2

B 2

A D 3

B 3

A D 5 V

A D 6 R

A D 7 N

A D 8

K D

K D /E (A D 8 ) T + (A D 1 ) T (A D 2 ) C (A D 3 ) (A D 5 ) (A D 6 ) N (A D 7 ) (A D 9 ) S N

A D 9

S N

A 2

V P (+ ) E D 7 E D 1 E D 2 E D 3 E D 4 E D 5 E D 6

K 3

(-)

K 1

A 1 A D 7 A D 9 V M (-)

: = U O U T P U T = O V (A C T IV E L O W ) : = U S E R V IC E - 0 ,3 V

K 1 = K 2 = K 3 = A 1 = A 2 =

C IR C U IT D IA G R A M

C O N T R O L L E R R T

M E A N IN G O F P U S H B U T T O N S

S 1 S 2

= = = N

=

+

=

-

=

(S N ) K D /E

=

D R IV IN G D IR E C T IO N F O R W A R D D R IV IN G D IR E C T IO N R E V E R S E N E U T R A L U P S H IF T IN G D O W N S H IF T IN G S H O V E L -N E U T R A L (S H O V E L H O R IZ O N T A L ) K IC K D O W N C O N T R O L A N D S A F E T Y R E L E A S E

+ /V P 2

G E 4

W S R S 9 6

S 1 '

S 4 S 5 S 6 S 7

A D 5

V (F O R W A R D )

P O S

L E G E N D

A D 3 A D 6

B 3 /C (C O N T R O L -S IG N A L ) R (R E V E R S E )

S 1

P U S H B U T T O N D R IV IN G D IR E C T IO N F O R W A R D A N D C -S IG N A L F O R W A R D P U S H B U T T O N D R IV IN G D IR E C T IO N R E V E R S E A N D C -S IG N A L R E V E R S E P U S H B U T T O N N E U T R A L P U S H B U T T O N U P S H IF T IN G P U S H B U T T O N D O W N S H IF T IN G P U S H B U T T O N K IC K D O W N /R E L E A S E P U S H B U T T O N S H O V E L N E U T R A L

S 2

( ) V '

S 2 ' S 3

R E L A Y S T A R T E R IN T E R L O C K R E L A Y R E V E R S IN G L IG H T S R E L A Y S H O V E L N E U T R A L (C U S T O M IZ E D ) E L E C T R O N IC U N IT E S T -1 7 T /E S T -2 5 C O N T R O L L E R E R G O II

( ) R ' B R

A D 7 5

B L 7

O G 8

V I

1 0

S W

1 1 (1 ) X 1

A S /N

S 3 S 4

A D 1 B 1 /T +

S 5

A D 2 B 2 /T -

S 7

A D 8

K D /E

A D 9

S N

V M (-)

S 6

:

K 2

L A Y O U T 6 W G -3 1 0 T A B L E -1 1

= 3

=

2

= 4

= 5

= 6

= = = 9

8

7 =

1 0 = 1 1 = 1 2 = 1 3 = 1 4 = 1 5 = 1 6 =

1

2

3

4 5

6

7

8

In p u t fla n g e D riv e v ia u n iv e rs a l s h a ft R e ta rd e r W K C o n v e rte r B re a th e r E le c tro h y d ra u lic c o n tro l u n it 2 nd P o w e r ta k e -o ff T ra n s m is s io n p u m p 1 st P o w e r ta k e -o ff C lu tc h a x le K V /K 1 C lu tc h a x le K R /K 2 C lu tc h a x le K 4 /K 3 O u tp u t fla n g e (re a r-s id e ) C ra w le r s p e e d O u tp u t fla n g e (c o n v e rte r-s id e ) C o u n te rs h a ft

9 1 0 1 1 1 2 1 6 1 3 1 5

1 4

IN S T A L L A T IO N V IE W 6 W G -3 1 0 W IT H R E T A R D E R (1 0 -o ' C L O C K P O S IT IO N ) 1 2 F R O N T V IE W T A B L E -2 A 1

= 3

=

2

= 4

= 5

= = = 9

8

7

6 =

= 1 0 =

L iftin g lu g B re a th e r E le c tro h y d ra u lic s h ift c o n tro l P re s s u re o il lin e fro m in fro n t o f th e c o n v e rte r to th e re ta rd e r v a lv e In p u t fla n g e D riv e v ia u n iv e rs a l s h a ft O u tp u t fla n g e (c o n v e rte r-s id e ) C o a rs e filte r O il d ra in p lu g P n e u m a tic o r h y d ra u lic e n g a g e m e n t a n d d is c o n n e c tio n R e ta rd e r v a lv e

3

4

1 0 5

6 7 9 8

IN S T A L L A T IO N V IE W 6 W G -3 1 0 W IT H R E T A R D E R 1 0 -o ' C L O C K P O S IT IO N S ID E V IE W T A B L E -2 B 1

= 3

=

2

= 4

= 5 8

=

= 9

7

=

=

6

= 1 0 = 1 1 = 1 2 = 1 3 = 1 4 = 1 5 = 1 6 =

L u b ric a tin g o il lin e fro m th e h e a t e x c h a n g e r v ia re ta rd e r v a lv e to th e tra n s m is s io n P re s s u re o il lin e fro m in fro n t o f th e c o n v e rte r to th e re ta rd e r v a lv e L iftin g lu g B re a th e r P re s s u re o il lin e fro m th e W K -V a lv e to th e W K E le c tro h y d ra u lic s h ift c o n tro l P re s s u re o il lin e fro m th e e le c tro h y d ra u lic s h ift c o n tro l to th e W K -V a lv e W K -V a lv e B re a th e r lin e W K E m e rg e n c y s te e rin g p u m p O u tp u t fla n g e (re a r-s id e ) T ra n s m is s io n s u s p e n s io n h o le s M 2 0 O u tp u t fla n g e (c o n v e rte r-s id e ) In p u t fla n g e D riv e v ia u n iv e rs a l s h a ft P re s s u re o il lin e fro m b e h in d th e c o n v e rte r to th e re ta rd e r v a lv e R e ta rd e r v a lv e

P a g e 1 fro m

2

3

6

4

2

1 5

1 6

1

2

3

4

5

6

7

8 9

1 0

1 1

1 2

1 3

1 4

1 3

1 2

1 1 P a g e 2 fro m

2

IN S T A L L A T IO N V IE W 6 W G -3 1 0 W IT H R E T A R D E R (1 0 -o ' C L O C K P O S T IO N ) 1 2 R E A R V IE W T A B L E -2 C 1

= 3

=

2

1

= 4

= 5

= = = =

9

8

7

6

= 1 0 = 1 1 = 1 2 = 1 3 = 1 4 = 1 5 = 1 6 = 1 7 = 1 8 =

P o w e r ta k e -o ff P re s s u re o il lin e fro m th e e le c tro h y d ra u lic s h ift c o n tro l to th e W K -V a lv e P re s s u re lin e C lu tc h K V 2 nd P o w e r ta k e -o ff L iftin g lu g P re s s u re o il lin e C lu tc h K 1 P re s s u re o il lin e C lu tc h K 3 C o n n e c tio n lu b ric a tin g o il lin e fro m R e ta rd e r P re s s u re o il lin e C lu tc h K 4 L u b ric a tin g o il lin e S 1 C lu tc h K R /K 2 L u b ric a tin g o il lin e in te ra x le d iffe re n tia l M o d e l id e n tific a tio n p la te O u tp u t fla n g e (re a r-s id e ) E m e rg e n c y s te e rin g p u m p S = S u c tio n p o r t M 2 6 x 1 ,5 D = P r e s s u r e o r t M 2 2 x 1 ,5 L u b ric a tio n o il lin e S 2 C lu tc h K 4 /K 3 P re s s u re o il lin e C lu tc h K R P re s s u re o il lin e C lu tc h K 2 B re a th e r lin e W K

3 4

5

1 8 6

1 7 7

K 1

1 6

8

K V

K 2

9 KK 33

K R

1 5

K 4 D

1 4 S

1 0 1 1

1 3

1 2

IN S T A L L A T IO N V IE W F R O N T V IE W T A B L E 3 A

6 W G -3 1 0 W IT H R E T A R D E R (3 -o C L O C K P O S IT IO N ) 1

2

1

= E le c tro -h y d ra u lic s h ift c o n tro l = In p u t fla n g e In p u t th ro u g h p ro p s h a ft 3 = R e ta rd e r v a lv e 4 = A x le in s e rt " L K " 5 = O il f ille r h o le A x le in s e r t " L K " M 4 2 x 1 ,5 6 = O u tp u t fla n g e F ro n t a x le L H 7 = C o a rs e filte r 8 = O il d r a in p lu g T r a n s m is s io n w ith m a g n e tic in s e r t M 3 8 x 1 ,5 9 = O il d r a in p lu g A x le in s e r t " L K " w ith m a g n e tic in s e r t M 2 4 x 1 ,5 1 0 = A tta c h m e n t p o s s ib ility fo r o il fille r tu b e w ith o il d ip s tic k 1 1 = O u tp u t fla n g e F ro n t a x le R H

3

2

4 1 1 5 6 7 1 0 9

8

IN S T A L L A T IO N V IE W S ID E V IE W T A B L E 3 B

1 2 3 4 5 6 7 8 9

1 0 1 1 1 2 1 3 1 4

6 W G -3 1 0 W IT H R E T A R D E R (3 -o C L O C K P O S IT IO N ) 1

2

3

4

5

6

7

8

= In p u t fla n g e In p u t th ro u g h p ro p s h a ft = S ta to r = C o n v e rte r b e ll h o u s in g = L iftin g lu g s = P re s s u re o il lin e fro m c o n v e rte r c lu tc h v a lv e to c o n v e rte r c lu tc h = P re s s u re o il lin e fro m e le c tro -h y d ra u lic s h ift c o n tro l to c o n v e rte r c lu tc h v a lv e = E le c tro -h y d ra u lic s h ift c o n tro l = C o n v e rte r c lu tc h v a lv e = B re a th e r lin e C o n v e rte r c lu tc h = T ra n s m is s io n s u s p e n s io n th re a d s M 2 0 = O u tp u t fla n g e (re a r s id e ) = O il d r a in p lu g w ith m a g n e tic in s e r t M 3 8 x 1 ,5 = O u tp u t fla n g e F ro n t a x le L H = A x le in s e rt " L K "

9

1 0

1 1 1 4

1 3

1 2

IN S T A L L A T IO N V IE W R E A R V IE W T A B L E -3 C 1

= 3

=

2

= 4

= 5

= 6

= 7

= 8

= 9

=

1 0 = 1 1 = 1 2 = 1 3 = 1 4 = 1 5 = 1 6 = 1 7 = 1 8 = 1 9 = 2 0 =

6 W G -3 1 0 W IT H R E T A R D E R (3 -o ' C L O C K P O S IT IO N

C o n v e rte r c lu tc h v a lv e P re s s u re o il lin e fro m e le c tro -h y d ra u lic s h ift c o n tro l to c o n v e rte r c lu tc h v a lv e 1 s t P o w e r ta k e -o ff P re s s u re o il lin e C lu tc h K R E le c tro -h y d ra u lic s h ift c o n tro l 2 n d P o w e r ta k e -o ff P re s s u re o il lin e C lu tc h K 1 P re s s u re o il lin e C lu tc h K 4 P re s s u re o il lin e K 3 C o n n e c tio n lu b ric a tin g o il lin e fro m re ta rd e r v a lv e L u b e o il lin e S 1 C lu tc h K R /K 2 L u b e o il lin e S 2 C lu tc h K 4 /K 3 A tta c h m e n t p o s s ib ility fo r o il fille r tu b e w ith o il d ip s tic k T y p e p la te O u tp u t fla n g e (re a r s id e ) E m e rg e n c y s te e rin g p u m p S = S u c tio n p ip e c o n n e c tio n M 2 6 x 1 ,5 D = P re s s u re c o n n e c tio n M 2 2 x 1 ,5 P re s s u re o il lin e C lu tc h K 2 P re s s u re o il lin e C lu tc h K V R e ta rd e r v a lv e B re a th e r lin e C o n v e rte r c lu tc h

1

2

3

4

5

6

2 0 7

1 9 K V

8

K 1

9

1 8 1 7

1 0

K 2 K R

1 2

K 3 D

1 6

1 1

K 4

S

1 5 1 4 1 3

S C H E D U L E O F M E A S U R IN G P O IN T S A N D C O N N E C T IO N S 6 W G -3 1 0 T A B L E -4 T h e m a rk e d p o s itio n s (e .g . 5 3 ) a re c o r re s p o n d in g to th e p o s itio n s o n th e T a b le -5 T h e m e a s u re m e n ts h a v e to b e c a rrie d o u t a t h o t tra n s m is s io n (a b o u t 8 0 ° - 9 0 ° C )!

V IE W

X

(se e P a g e 3 )

6 0

5 6 K V

1 0

K 1 1 4

3 0 D

B E G

P u m p

5 7

3 9

K R 6

R T K

H J

In p u t

5 3 A

F

5 5

5 8 C

W K

1 s t P o w e r ta k e -o f f

K 2 3 1

1 3

K 4

K 3 E m e rg e n c y ste e rin g p u m p

6 5 O u tp u t

O u tp u t

2 9 I n te r a x le d if f e re n tia l

6 7

2 7

5 1

P a g e 1 fro m

3

N o .

D E N O M IN A T IO N O F T H E P O S IT IO N =

1 0

=

1 6 2 7 2 8 2 9 3 0 3 6 3 7 3 8 3 9 4 0 4 9 --7 0 7 1

=

M E A S U R IN G

5 1 5 2 5 3 5 5 5 6 5 7 5 8 6 0 6 3 6 5 6 6 6 7

= = = = = = = = = =

6

1 3

C O N N E C T IO N S

= = = = = = = = = = = = = = =

3 5

=

=

=

=

1 0 x 1 1 0 x 1 1 0 x 1 1 0 x 1 1 0 x 1 1 0 x 1 1 0 x 1 1 0 x 1 1 0 x 1 1 0 x 1 1 4 x 1 ,5 1 0 x 1

B R E A T H E R T O T H E H E A T E X C H A N G E R F R O M T H E H E A T E X C H A N G E R O IL F IL L E R P L U G T O T H E Z F -F IL T E R F R O M T H E Z F -F IL T E R F R O M T H E F IL T E R B Y P A S S T O T H E C O N V E R T E R R E T A R D E R V A L V E A C T U A T IO N (C O M P R E S S E D A IR ) 5 ,5 b a r A X L E D IS C O N N E C T IO N (C O M P R E S S E D A IR ) 6 b a r F R O M H E A T E X C H A N G E R T O L U B R IC A T IO N IN T O T R A N S M . (V IA R E T A R D E R V A L V E ) IN F R O N T O F T H E C O N V E R T E R T O T H E H E A T E X C H A N G E R (V IA R E T AR D E R V A L V E ) B E H IN D T H E C O N V E R T E R T O T H E H E A T E X C H A N G E R (V IA R E T A R D E R V A L V E ) P L U G C O N N E C T IO N O N T H E E L E C T R O H Y D R A U L IC C O N T R O L U N IT S Y T E M P R E S S U R E (O P T IO N ) P IL O T P R E S S U R E (O P T IO N ) E M E R G E N C Y S T E E R IN G P U M P - P R E S S U R E L IN E E M E R G E N C Y S T E E R IN G P U M P - S U C T IO N L IN E

M 1 0 x 1 ----------------M 4 2 x 2 M 4 2 x 2 M 4 2 x 2 M 4 2 x 2 M 1 2 x 1 ,5 M 1 2 x 1 ,5 M 3 0 x 1 ,5 M 3 0 x 1 ,5 M 3 0 x 1 ,5 --------M 1 6 x 1 ,5 M 1 6 x 1 ,5 M 2 2 x 1 ,5 M 3 3 x 1 ,5

IN D U C T IV E T R A N S M IT T E R n T U R B IN E IN D U C T IV E T R A N S M IT T E R n C E N T R A L G E A R T R A IN IN D U C T IV E T R A N S M IT T E R n E N G IN E S P E E D S E N S O R n O U T P U T A X L E D IS C O N N E C T IO N IN D IC A T O R /A C K N O W L E D G E M E N T

M 1 8 x 1 ,5 M 1 8 x 1 ,5 M 1 8 x 1 ,5 ----------M 1 8 x 1 ,5

IN D U C T IV E T R A N S M IT T E R , S P E E D S E N S O R A N D S W

=

1 4 3 1

P O IN T S F O R P R E S S U R E O IL A N D T E M P E R A T U R E

I N F R O N T O F T H E C O N V E R T E R O P E N I N G P R E S S U R E 8 ,5 b a r M B E H IN D T H E C O N V E R T E R O P E N IN G P R E S S U R E 5 b a r M C L U T C H F O R W A R D 1 6 + 2 b a r K V M C L U T C H R E V E R S E 1 6 + 2 b a r K R M C L U T C H 1 6 + 2 b a r K 1 M C L U T C H 1 6 + 2 b a r K 2 M C L U T C H 1 6 + 2 b a r K 3 M C L U T C H 1 6 + 2 b a r K 4 M T E M P E R A T U R E 1 0 0 ° C B E H IN D T H E C O N V E R T E R , S H O R T -T IM E 1 2 0 ° C (M A X . 5 M IN U T E S )M S Y S T E M P R E S S U R E 1 6 + 2 b a r M T E M P E R A T U R E 1 4 5 ° C B E H IN D R E T A R D E R , S H O R T -T IM E 1 5 0 ° C (M A X . 5 M IN U T E S ) M W K -C O N T R O L P R E S S U R E 1 2 + 2 b a r M

=

1 5

C O N N E C T I O N M A R K I N G O N T H E V A L V E B L O C K

IT C H

H B F D A C E K

G J

P a g e 2 fro m

3

V IE W

Z

4 0 1 5

1 6

5 2

V IE W

Y 6 3

3 6

X

6 6

3 8

Y Z

(se e P a g e 1 )

3 9

1 4

6 7

1 6

4 0

1 5

2 8

6 6

K 1 K V K 2

7 0 6

3 1

KK 33

K R

K 4

7 1

1 3

3 7

3 5

3 5

P a g e 3 fro m

3

K R F

P 1

5 5 D

B

Y 1

K 4

D B

N F S

6 0 E

P 2

Y 2

K 1 D

P 3 B

N F S

Y 3

5 6 D

K 3

B

N F S

5 8 C

P 4

K V

D

D B

Y 4

5 3 B

P 5

Y 5

N F S

K 2 A

P 6 B

N F S

Y 6

5 7 D

N F S

R V -9 T E M P

H D V

K

6 5

V A L V E B L O C K C O N T R O L C IR C U IT

L E G E N D E :

=

=

=

=

=

=

=

M A IN P R E S S U R E R E G U L A T E D M A IN P R E S S U R E P IL O T P R E S S U R E C O N V E R T E R IN P U T P R E S S U R E C O N V E R T E R O U T P U T P R E S S U R E L U B R IC A T IO N R E T U R N IN T O T H E S U M P

P a g e 2 fro m

3

M A IN O IL C IR C U IT

N O T S C O P E O F S U P P L Y -Z F A IR R E S E R V O IR 8 b a r

W K M W K V

S C O P E O F S U P P L Y -Z F

C O N V E R T E R P R E S S U R E R E D U C IN G V A L V E 5 .5 b a r

W K

6 7

5 1 3 0

S O L E N O ID V A L V E

H 6 3

2 9

W S V

5 2

Z F -F IN E F IL T E R F IL T E R G R A D E A C C O R D IN G IS O 4 5 7 2 : ß 30 ³ 7 5 ß 15 ³ 2 5 ß 10 ³ 5 .0 D U S T C A P A C IT Y A C C O R D IN G IS O 4 5 7 2 : m in . 1 7 g F IL T E R S U R F A C E c m 2 : 2 x 6 7 0 0 = 1 3 4 0 0

F F

W G V F D V

B Y P A S S V A L V E : D p = 2 +3 b a r 3 9

W T (S C O P E O F S U P P L Y C U S T O M E R ) W S

1 5

1 6

2 8

F IL L U N G P O S IT IO N

R T V

O N T H E D R I V E R 'S C A B I N

W IT H R E T A R D E R

6 6

T R A N S M IS S IO N P U M P p = 1 6 + 2 b a r Q p = 1 1 5 l/ m i n -1 a t n = E N G I N E 2 0 0 0 m in -1

W IT H O U T R E T A R D E R

L U B R IC A T IO N

C O A R S E F IL T E R : M E S H S IZ E m m : 4 5 0 F I L T E R S U R F A C E: c m 2 1 0 0 0

3 8

4 0 R T

Ö L S U M P F

P a g e 3 fro m

3

E L E C T R O H Y D R A U L IC C O N T R O L W IT H P R O P O R T IO N A L V A L V E S T A B L E - 6 M A IN P R E S S U R E V A L V E 1 6 + 2 b a r

P R E S S U R E R E D U C IN G V A L V E 9 b a r H O U S IN G P L U G (C A B L E H A R N E S S )

A

B

Y 6

Y 1

Y 5

Y 2

B

Y 4

C O V E R H O U S IN G

A

Y 3

C O V E R V A L V E B L O C K

P a g e 1 fro m

2

S E C T IO N

M A IN P R E S S U R E V A L V E 1 6 + 2 b a r

A

- A V A L V E B L O C K

P R E S S U R E R E D U C IN G V A L V E 9 b a r P L U G (C A B L E H A R N E S S )

D U C T P L A T E

IN T E R M E D IA T E P L A T E

S E C T IO N

B

- B

P R O P O R T IO N A L V A L V E P 5

Y 5

V IB R A T IO N D A M P E R P R E S S U R E R E G U L A T O R F O L L O W -O N S L ID E

P a g e 2 fro m

2

6 W G -3 1 0 F U L L Y -A U T O M A T IC C O N T R O L E S T -3 7 C IR C U IT D IA G R A M S T A N D A R D (6 0 2 9 7 1 7 0 3 9 ) T A B L E - 7 IT E M A 1 A 2 A 3 A 5 A 6 A 7 A 9

L E G E N D E L E C T R O N IC C O N T R O L U N IT T C U C O N T R O L L E R E L E C T R O H Y D R A U L IC C O N T R O L U N IT 6 W G -3 1 0 D IA G N O S IS IN T E R F A C E (P L U G ) D IS P L A Y C A N -IN T E R F A C E (P L U G ) S P E E D O M E T E R W IT H F R E Q U E N C Y D IV ID E R *

IT E M S 1 S 4 S 5 S 1 0 S 2 8 S 3 2 S 3 4

L E G E N D S W IT C H R E T A R D E R S W IT C H K IC K D O W N (O P T IO N ) S W IT C H R E Q U E S T E N G IN E B R A K E S W IT C H F IL T E R C O N T A M IN A T IO N S W IT C H P R E S E L E C T IO N D IF F E R E N T IA L L O C K S W IT C H T R O U G H O N T O P * S W IT C H D IS P L A Y IL L U M IN A T IO N *

B 1

S P E E D S E N S O R n E N G IN E S P E E D S E N S O R n T U R B IN E S P E E D S E N S O R n C E N T R A L G E A R T R A IN S P E E D S E N S O R n O U T P U T L O A D S E N S O R S E N S O R T E M P E R A T U R E R E T A R D E R

Y 7 Y 8 Y 9

S O L E N O ID V A L V E W K S O L E N O ID V A L V E R E T A R D E R S O L E N O ID V A L V E D IF F E R E N T IA L L O C K

K 1 K 2

R E L A Y S T A R T E R IN T E R L O C K * R E L A Y R E V E R S E D R IV E *

B 2 B 3 B 4 B 6

B 9 F 1

F U S E 7 ,5 A * F U S E 7 ,5 A *

H 3

A C O U S T IC - / O P T IC A L W A R N IN G * P IL O T L A M P R E S T R IC T E D S P E E D R A N G E *

F 2 H 7

N O T E : * = S C O P E O F S U P P L Y C U S T O M E R

P a g e 1 fro m

2

K l.3 0 K l.1 5

F 1

M A

S

L P

F 2

E

K l.3 0 K l.1 5

1

S 1

1

2

V P

1

V M G 2 1

K 1

8 6 8 5

3

S 5

1

S 2 8 S 3 2

1 2 1

K 2

D 2

8 5

E D 7

E D 8

E D 1 2

2 4

1

E F 3

C A N _ L C A N _ T

4 2

3 1

J P T 4 -p in 6 0 2 9 1 9 9 0 7 6

1

1

1

S D 4 2

2 3

V G S

A 5

A 9

V M 1 V M 2 V P S 2

V P S 2 A D M 7 1

1

2

A 7

4

Y 7

2 1

Y 9

Y 8

2

1

A 6 8

3

1 6

0 1 0 2

Y 1

0 4

Y 3

0 3 0 5

0 6 0 7 0 8 0 9 1

E R 2 E R 3 A D M 5 A D M 6

3

5

A M P J P T 8 -p in 6 0 2 9 1 9 9 1 0 8

4

A IP 1 A IP 2 A IP 3 A IP 4 A IP 5 A IP 6 V P S 1 V P S 1 E R 1 V M G A 2

2 2

4 5

7 4 2

4

E U P R

8 6

2

B 9

2

Y 4 Y 5

A 3

Y 6

V P S 1 (+ ) T E M P T E M P

6

S 1 0 S u p e rse a l 2 -p in 6 0 2 9 1 9 9 0 4 5

1

2 1 2

2

1 1 1 4

5

4 7

1 0 1

S 3 4

Y 2

3

2

1

2 4

A D M 1 E D 1 3 A D M 2 S D D K

E D 9

6 8 -p in 6 0 2 9 1 9 9 0 6 3

C A N _ H

3 5

M N L 6 -p in 6 0 2 9 1 9 9 0 7 4

A 1

6 8

2

6

S D 1 A D M 3 A D M 4 A D M 8

E F 2 2

1

H 3

E F 1 V M G 1

B 1

B 3

2

1

E D 7 E D 4 E D 6 E D 5 E D 1 E D 2 E D 1 1 E D 3

B 2

M in i T im e r 2 -p in 6 0 2 9 1 9 9 0 1 1

4 6

A U 1 E U 1 V M G A 1 2

B 6

V P E 1 V P E 2 E D 1 0

V P I E F 4

* K D F N R T + T -

* N -R e le a s e C h a n g e -o v e r A u to m a tic

8 6

1 2

H 7 2

3

S u p e rs e a l 3 -p in 6 0 2 9 1 9 9 0 7 1

* = O P T IO N A L

S 4

2

3

B 4

A 2

1

2

8

9

1 2 1 5

1 3 1 6

2

K o s ta l 1 6 -p in 6 0 2 9 1 9 9 0 7 2

K o s ta l M 2 7 2 -p in 6 0 2 9 1 9 9 0 0 3

K l.3 1

K l.3 1 T W IS T E D L IN E S (3 0 W IN D IN G S /M ) F R O M

L > 2 M

O N

P o le p a tte rn s a re c o rre s p o n d in g to th e p lu g s o n th e w irin g !

A L L R E L E A Y S W IT H P R O T E C T IV E D IO D E S 1 A /4 0 0 V

B U S T E R M IN A T IO N IF P IN 2 6 A N D 2 7 A R E C O N N E C T E D

P a g e 2 fro m

2

IN D U C T IV E T R A N S M IT T E R A N D S P E E D S E N S O R (H A L L S E N S O R ) T A B L E - 1 0 IN D U K T IV E T R A N S M IT T E R

T h e s p e e d s re q u ire d fo r th e E le c tro n ic c o n tro l u n it E S T -3 7 a re d e te c te d b y th e fo llo w in g tra n s m itte rs : 6

=

1 4 = 3 9 = 3 1 =

In d u c tiv e tra n s m itte r In d u c tiv e tra n s m itte r In d u c tiv e tra n s m itte r S p e e d se n so r (H a ll s e n s o r)

n -C e n tra l g e a r tra in n -E n g in e n -T u rb in e n -O u tp u t a n d s p e e d o m e te r

H O U S IN G IN D U K T IV E T R A N S M IT T E R S G E A R W H E E L

T h e in s ta lla tio n p o s itio n s o f th e tra n s m itte rs a re illu s tra te d o n th e S c h e d u le s o f M e a s u rin g p o in ts T a b le - 9 , 1 0 a n d 1 1 .

S P E E D S E N S O R (H A L L S E N S O R )

A tte n tio n : F o r th e in d u c tiv e tra n s m itte rs , th e fo llo w in g d iffe re n t s e ttin g d im e n s io n s b e tw e e n th e c o n ta c t a re a -in d u c tiv e tra n s m itte r a n d th e to o th tip h a v e to b e o b s e rv e d : n -E n g in e (1 4 ) n -T u rb in e (3 9 ) n - C e n tra l g e a r tra in A

A

A =

=

=

0 ,5 0 ,5 0 ,3

+ 0 ,3 + 0 ,3 ± 0 ,1

S =

1 .0 - 1 ,5 m m

S P U R G E A R K 3

m m m m m m

C L U T C H A X L E K 4 /K 3

S P E E D S E N S O R (H A L L S E N S O R ) H O U S IN G