DOWNLOAD PDF ZF Automatic Transmission 6HP19A Parts Manual

ZF 6HP19A

6HP19A

Automatic Transmission Spare Parts Catalog

Warranty Information Warranty coverage for ZF passenger car transmission spare parts and kits covers the first 12 months after installation in the vehicle, or 24 months after purchase from ZF Services.

Warranty of the product is limited to replacement or repair, if found to be defective in ZF material or workmanship, and specifically does not cover removal, reinstallation, or any costs incidental to the repair of the vehicle, or any kind of consequential damages.

All warranty and/or non-warranty returns must be approved.

Disclaimer The specifications and information shown in this catalog have been compiled from accepted and reliable sources and is believed to be accurate at the time of publication. While ZF Services believes this information is correct, no guarantee or warranty is made as to the accuracy of the information and ZF Services cannot and does not accept or assume any responsibilities for errors, omissions, or consequential harm or damages.

Replacement parts should not be used when they do not appear to fit. ZF Services disclaims all liability and responsibility for any harm resulting from any such modifications.

Copyright Printed in USA - Copyright © 2008 ZF Services No part of this publication may be reproduced, stored in a retrieval system, or transmitted, in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, without prior written permission of ZF Services.

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ZF 6HP19A Automatic Transmission – Spare Parts Catalog

Table of Contents 6HP19A

Technical Information Torque, Gear Ratio & Weight_______________________________________________ 2 Oil Capacity____________________________________________________ 2 6HP19A Lubricants_______________________________________________ 2 6HP19A Technical Literature___________________________________________________ 2 6HP19A General Transmission Oil Filling Procedure_______________________________________________ 3-5 6HP19A Differential Transmission Oil Filling Procedure_____________________________________________ 6-7 How To Use This Catalog___________________________________________________ 8 Type Plate Information_______________________________________________ 9 6HP19A 1071 040 XXX

Spare Parts Gearbox Housing Group___________________________________________________ 10 Torque Converter Group_______________________________________________ 11 Oil Supply Group____________________________________________________ 12 Front Planetary Group_______________________________________________ 13 Rear Planetary Group___________________________________________________ 14 Coupling A Group_______________________________________________15 Coupling B Group___________________________________________________ 16 Coupling C Group_______________________________________________17 Coupling D Group____________________________________________________ 18 Coupling E Group_______________________________________________19 Front Axle Output Group___________________________________________________ 20 - 21 Rear Axle Output Group_____________________________________________________________________ 22 Distributor Group___________________________________________________ 23 Front Axle Differential Group_______________________________________________ 24 - 25 Filter Group___________________________________________________ 26 Mechatronic Group_______________________________________________ 27 Gear Shift System M-Shift Group___________________________________________________ 28 Parking Lock Group_______________________________________________ 29

Selective Shims, Snap Rings & Kits Content Selective Shims_________________________________________________ 30 - 34 Selective Snap Rings_________________________________________________________ 35 - 36 Kits Content_______________________________________________________________________________ 37 - 39

For a distributor in your area call ZF at 1-800-451-2595 or visit our website at www.zf.com/na.

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ZF 6HP19A Automatic Transmission – Spare Parts Catalog

Technical Information Torque, Gear Ratio & Weight Input Torque 258 ftlbs to 295 ftlbs

1 Gear

2 Gear

3 Gear

4 Gear

5 Gear

6 Gear

Rev Gear

Drive

Weight (incl. oil)

4.17

2.34

1.52

1.14

0.87

0.69

3.40

FWD AWD

~165 lbs.

(model specific)

Oil Capacity 9 liters (9.51 Quarts) + 0.5 liter for cooling system 6HP19A Lubricants Amount 209 Liter Drum 20 Liter Canister

ZF Part # S671 090 280 S671 090 281

Oil Grade ZF LifeGuardFluid 6+ ZF LifeGuardFluid 6+

Notes For Audi / VW only.

For Audi / VW only.

Note: ZF recommends the use of LifeGuardFluid 6+ for optimal performance.

6HP19A Technical Literature Language English English English

ZF Part # 1071 766 702 1068 766 701 1068 766 704

Description 6HP19A REPAIR MANUAL (CD) 6HP19A FUNCTIONAL DESCRIPTION - BMW (CD) 6HP19A FUNCTIONAL DESCRIPTION - AUDI (CD)

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ZF 6HP19A Automatic Transmission – Spare Parts Catalog

6HP19A General Transmission Oil Filling Procedure Adding oil to 6HP19A automatic transmission - general up to overflow at 40°C

Checking

Refilling

Notes

Procedure if leaks are suspected

Procedure after repair, exchange of control unit or similar

Always note correct oil grade: see list of oils TE ML 11

Place car horizontally on hoist Switch off the hoist and apply the handbrake

Place car horizontally on hoist Switch off the hoist and apply the handbrake

Connect the tester in order to read off the transmission oil temperature and engine speed

Carry out the repair work

Start the engine

Connect the tester in order to read off the transmission oil temperature and engine speed

Select gears with engine running, at idle speed

With the engine stopped, add oil until it reaches the overflow lip

Select positions R and D and shift through as far as 3rd gear (manual/winter program)

Start the engine Top off the oil immediately to the overflow lip

Keep each gear selected for 3 seconds, then engage the parking lock

Select gears with engine running, at idle speed

- Car - Carmust muststand standlevel levelononthe the _hoist. _hoist.

- The - Thedriven drivenwheels wheelsororthe the _transmission _transmissionoutput outputmust mustbebeat _a_at standstill for atforleast two two a standstill at least _minutes _minutesbefore beforechecking checkingthe the _oil _oillevel. level.

Apply Applythe thehandbrake. handbrake.

- Move - Moveselector selectorlever levertotoP.P. - EGS - EGSmust mustnot notbebeinin _emergency _emergencyprogram. program.

- Switch - Switchthe themain mainconsumers, consumers, _for _forinstance instancethe theairair _conditioning, _conditioning,either eitherononororoffoff _according _accordingtotothe thecar car _manufactuerer's _manufactuerer'sinstructions. instructions.

Select positions R and D and shift through as far as 3rd gear (manual/winter program)

Continued on Page 2

Keep each gear selected for 3 seconds, then engage the parking lock

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ZF 6HP19A Automatic Transmission – Spare Parts Catalog

6HP19A General Transmission Oil Filling Procedure (continued) Idle speed n_Mot = 650-950 1_Min according to manufacturer's specification.

NO

YES Oil temperature between 30°C and 35°C

Engine fault: Oil adjustment not possible Eliminate the fault according to the engine repair manual

NO

YES

Depending on condition, allow oil to cool down or run engine until warm Select gears with engine idling

Open filler plug on the housing

Oil emerges at an oil temperature below 35°C NO

YES

Transmision contains too little oil

Wait until oil temperature reaches 40°C + 10°C

Hold each gear for 3 seconds and engage parking lock

Increase oil level by adding oil until it flows out

Oil temperature must not exceed 50°C in any circumstances

Open the filler plug on the housing

Wait until oil temperature reaches 40°C + 10°C

Allow time to drip, then close the filler plug again

Select R and D by means of manual/winter program as far as 3rd gear

Oil emerges at an oil temperature below 35°C NO

YES

Transmision contains too little oil

Wait until oil temperature reaches 40°C + 10°C

Increase oil level by adding oil until it flows out

Oil temperature must not exceed 50°C in any circumstances

Wait until oil temperature reaches 40°C + 10°C

Allow time to drip, then close the filler plug again

Oil temperature must not exceed 50°C in any circumstances Allow time to drip, then close the filler plug again

Oil temperature must not exceed 50°C in any circumstances Allow time to drip, then close the filler plug again

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ZF 6HP19A Automatic Transmission – Spare Parts Catalog

6HP19A General Transmission Oil Filling Procedure (continued) Oil Service 6HP19A

Oil drain plug

Oil level

M10X1

Internal hexagon

5 mm

Tightening torque

12 Nm ± 1.2 Nm

Oil filler screw and oil level screw

M30X1.5

Internal hexagon

17 mm

Tightening torque

80 Nm ± 8 Nm

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ZF 6HP19A Automatic Transmission – Spare Parts Catalog

6HP19A Differential Transmission Oil Filling Procedure

Adding oil to 6HP19A differential - general

Differential with separate oil content

Content ex-factory: 1.0 liter SAF AG4 1016

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ZF 6HP19A Automatic Transmission – Spare Parts Catalog

6HP19A Differential Transmission Oil Filling Procedure (continued)

Adding oil to 6HP19A transfer case - general

Transfer case with separate oil content Transer cas with Torsen differential (RA)

Oil content ex-factory: Transfer case total filling (separate)

0.528 liter SAF - AG4 1016 0.022 liter STURACO FM 1992

Transfer case in combined transmission

0.528 liter SAF - AG4 0.022 liter STURACO FM 1992

WARNING: The "STURACO FM 1992" additive is only needed after renewal (exchange) of the Torsen differential.

After assembly, pour the additive directly (axially) into the Torsen differential with the transfer case in a vertical position.

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ZF 6HP19A Automatic Transmission – Spare Parts Catalog

How To Use This Catalog Table of Contents Each transmission group of this catalog is listed in the table of contents. This spare parts catalog includes only transmission specification numbers for North American applications.

Technical Information All technical information is specific to the transmission models that are referenced in this catalog. Weight and oil capacity information are only approximate and may vary by actual transmission specification. For any technical inquiry, please contact your preferred ZF passenger car transmission distributor for assistance. For a list of technical literature available from ZF or for answers to frequently asked questions about ZF transmissions visit us at www. zf.com/na.

Spare Parts Each transmission is divide into groups (e.g. gearbox housing group). The position number (Position #) is used to identify the location of each spare part in the transmission. A position number like 01.010 is either a spare part or an assembly. A position number like 01.010/110 is a subcomponent of an assembly. Please contact your preferred ZF passenger car transmission distributor about availability of assemblies and subcomponents.

Contact ZF for the most updated part number (for example: 6HP19 1071 040 XXX). Please, have the position number and model number prepared when you call. Thank you.

Use our toll free Service-Hotline: 1-800-451-2595.

The description (Description) identifies the spare part.

The quantity (Quantity) is the amount of spare parts included in one transmission model for a certain position number. The quantity may vary depending on the transmission specification and certain spare parts may be used in multiple positions in the transmission.

The notes column (Notes) gives more information about the spare part (e.g. included in a kit).

Example OIL SUPPLY GROUP Position # 10.010 10.010/150 10.090

Description PUMP NEEDLE SLEEVE SHIM

Quantity Notes 1 1 1 Selective shim; see page 30.

Selective Shims, Snap Rings & Kits Content Each list for selective shims or snap rings is listed in this section of the catalog. Please measure the clearance according to the repair manual and select the required spare part from the table.

The kits content section shows all available kits for the transmission models that are referenced in this catalog, including the content of each kit.

Mechatronic and Valve Body are only available as complete Service-Mechatronic.

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ZF 6HP19A Automatic Transmission – Spare Parts Catalog

Type Plate Information The type plate is located on the main housing of the transmission. Please refer to the ZF transmission specification # when searching for spare parts and kits in this catalog.

Transmission Serial # 010 005

-19

ZF Transmission Specification # Vehicle Manufacturer Transmission #

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ZF 6HP19A Automatic Transmission – Spare Parts Catalog

6HP19A 1071 040 XXX GEARBOX HOUSING GROUP Position # 01.070 01.076 01.080 01.100 01.140 01.220 01.010 01.044 01.054 01.060 01.064 01.090 01.092 01.130

Description BREATHER TUBE BREATHER TUBE BREATHER COVER SCREW PLUG SCREW PLUG PLUG GEARBOX HOUSING COMPRESSION SPRING RETAINING RING SEALING SLEEVE SEALING SLEEVE OIL TUBE ROUND SEALING RING SCREW PLUG

Quantity Notes 1 1 1 1 Included in overhaul kit; see page 38.

1 Included in overhaul kit; see page 38.

1 1 4 4 3 Included in overhaul kit; see page 38.

1 Included in overhaul kit; see page 38.

1 2 Included in overhaul kit; see page 38.

1 Included in overhaul kit; see page 38.

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ZF 6HP19A Automatic Transmission – Spare Parts Catalog

TORQUE CONVERTER GROUP Position # 22.010 97.010 97.020 97.030

Description CONVERTER RETAINING CLIP BOLT + NUT CAP SCREW

Quantity 1 1 1 1

Notes

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ZF 6HP19A Automatic Transmission – Spare Parts Catalog

OIL SUPPLY GROUP Position # 10.010 10.010/150 10.010/160 10.010/170 10.020 10.040 10.040/110 10.040/130 10.040/150 10.040/160 10.040/170 10.050 10.070 10.080 10.090

Description PUMP ASSEMBLY NEEDLE SLEEVE SNAP RING SHAFT SEAL ROUND SEALING RING INTERMEDIATE PLATE ASSEMBLY INTERMEDIATE PLATE CENTERING PLATE COUNTER SPRING PISTON RING PISTON RING COUNTER SPRING ROUND SEALING RING TORX SCREW SHIM

Quantity Notes 1 1 1 1 Included in overhaul kit; see page 39.

1 Included in overhaul kit; see page 39.

1 1 1 6 M6X28 1 Included in overhaul kit; see page 39.

1 Included in overhaul kit; see page 39.

11 M6X52 1 Included in overhaul kit; see page 39.

11 M6X8; Included in overhaul kit; see page 39.

1 Selective shim; see page 30.

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ZF 6HP19A Automatic Transmission – Spare Parts Catalog

FRONT PLANETARY DRIVE GROUP Position # 32.010 32.010/180 32.010/190 32.010/200 32.010/210 32.100 32.200

Description PLANET CARRIER ANGLE DISC AXIAL NEEDLE BEARING ANGLE DISC SUN GEAR AXIAL NEEDLE BEARING OIL COLLECTING PLATE

Quantity 1 1 1 1 1 1 1

Notes

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ZF 6HP19A Automatic Transmission – Spare Parts Catalog

REAR PLANETARY DRIVE GROUP Position # 42.010 42.010/260 42.010/280 42.010/290 42.170 42.180 42.190 42.210 42.260 42.280 42.290

Description PLANET CARRIER ASSEMBLY AXIAL NEEDLE BEARING AXIAL NEEDLE BEARING AXIAL WASHER RING GEAR SNAP RING OUTPUT SHAFT AXIAL NEEDLE BEARING STOP-RING ANGLE DISC AXIAL NEEDLE BEARING

Quantity 1 1 1 1 1 1 1 1 1 1 1

Notes

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ZF 6HP19A Automatic Transmission – Spare Parts Catalog

COUPLING A GROUP Position # 70.010 70.010/110 70.010/120 70.010/130 70.010/140 70.010/150 70.010/160 70.010/170 70.010/180 70.130 70.140 70.150 70.170

Description CYLINDER CYLINDER PISTON PROFILED SEALING RING ROUND SEALING RING CUP SPRING OIL DAM PROFILED SEALING RING K-RING UNDULATING SPRING STEEL PLATE FRICTION PLATE SNAP RING

Quantity Notes 1 1 1 1 Included in overhaul kit; see page 38.

1 Included in overhaul kit; see page 38.

1 1 1 Included in overhaul kit; see page 38.

1 1 5 3.00 mm; Included in steel kit; see page 37.

4 Included in friction kit; see page 37.

1 Selective snap ring; see page 35.

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ZF 6HP19A Automatic Transmission – Spare Parts Catalog

COUPLING B GROUP Position # 72.010 72.020 72.050 72.060 72.070 72.080 72.100 72.110 72.130 72.140 72.144 72.150 72.170 72.200 72.210

Description SUN GEAR SHAFT PISTON ROUND SEALING RING ROUND SEALING RING CUP SPRING OIL DAM ROUND SEALING RING SPLIT RING UNDULATING SPRING END PLATE STEEL PLATE FRICTION PLATE SNAP RING PISTON RING AXIAL NEEDLE BEARING

Quantity Notes 1 1 1 Included in overhaul kit; see page 38.

1 Included in overhaul kit; see page 38.

1 1 1 Included in overhaul kit; see page 38.

1 1 1 Included in steel kit; see page 37.

6 2.40 mm; Included in steel kit; see page 37.

6 Included in friction kit; see page 37.

1 Selective snap ring; see page 35.

2 Included in overhaul kit; see page 38.

1

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ZF 6HP19A Automatic Transmission – Spare Parts Catalog

COUPLING C GROUP Position # 75.010 75.030 75.040 75.050 75.070 75.080 75.100 75.120 75.140 75.150 75.180

Description CYLINDER PISTON ROUND SEALING RING ROUND SEALING RING CUP SPRING SPLIT RING UNDULATING SPRING FRICTION PLATE STEEL PLATE END PLATE SNAP RING

Quantity Notes 1 1 1 Included in overhaul kit; see page 38.

1 Included in overhaul kit; see page 38.

1 1 1 4 Included in friction kit; see page 37.

4 2.50 mm; Included in steel kit; see page 37.

1 3.50 mm; Included in steel kit; see page 37.

1 Selective snap ring; see page 35.

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ZF 6HP19A Automatic Transmission – Spare Parts Catalog

COUPLING D GROUP Position # 73.010 73.020 73.030 73.060 73.070 73.080 73.120 73.130 73.136 73.150 73.160 73.170 73.180 73.190 73.210 73.290 73.300

Description PISTON ROUND SEALING RING ROUND SEALING RING OIL DAM ROUND SEALING RING ROUND SEALING RING CUP SPRING SUPPORT SHIM SNAP RING UNDULATING SPRING STEEL PLATE FRICTION PLATE END PLATE SNAP RING SNAP RING ANGLE DISC AXIAL NEEDLE BEARING

Quantity Notes 1 1 Included in overhaul kit; see page 38.

1 Included in overhaul kit; see page 38.

1 1 Included in overhaul kit; see page 38.

1 Included in overhaul kit; see page 38.

1 1 1 2.00 mm 1 5 1.80 mm; Included in steel kit; see page 37.

5 Included in friction kit; see page 37.

1 3.50 mm; Included in steel kit; see page 37.

1 Selective snap ring; see page 36.

1 1 1

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ZF 6HP19A Automatic Transmission – Spare Parts Catalog

COUPLING E GROUP Position # 71.010 71.020 71.030 71.040 71.060 71.080 71.090 71.094 71.100 71.140 71.150 71.160 71.170 71.180 71.190 71.220 71.240 71.260 71.280 71.290 71.300 71.310

Description INPUT SHAFT PISTON ROUND SEALING RING ROUND SEALING RING CUP SPRING OIL DAM ROUND SEALING RING FIXING PLATE SNAP RING UNDULATING SPRING STEEL PLATE FRICTION PLATE END PLATE SNAP RING SEALING RING ROUND SEALING RING SUN GEAR SHAFT AXIAL NEEDLE BEARING INTERMEDIATE SHAFT AXIAL NEEDLE BEARING DISC CARRIER SNAP RING

Quantity Notes 1 1 1 Included in overhaul kit; see page 38.

1 Included in overhaul kit; see page 38.

1 1 1 Included in overhaul kit; see page 38.

1 1 1 4 2.10 mm; Included in steel kit; see page 37 4 Included in friction kit; see page 37.

1 3.50 mm; Included in steel kit; see page 37.

1 Selective snap ring; see page 36.

3 Included in overhaul kit; see page 38.

1 1 1 1 1 1 1

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ZF 6HP19A Automatic Transmission – Spare Parts Catalog

FRONT AXLE OUTPUT GROUP Position # 37.020 37.030 37.040 37.040/120 37.040/130 37.050 37.070 37.074 37.076 37.100 37.120 37.150 37.160 37.170 37.190 37.200 37.220 37.230 37.230/120 37.230/130 37.250 37.270 37.270/120 37.270/130 37.270/140 37.270/150 37.270/160 37.310 37.320 37.330

Description INTERMEDIATE HOUSING TAPER ROLLER BEARING FRONT AXLE SHAFT NEEDLE SLEEVE AXIAL BEARING SHIM BEARING PLATE ASSEMBLY SHEET TORX SCREW SIDE SHAFT SCREW GASKET TORX SCREW SHAFT SEAL CLAMPING SLEEVE OIL BAFFLE PLATE MAGNET INPUT GEAR TAPER ROLLER BEARING TAPER ROLLER BEARING SHIM OUTPUT GEAR SHAFT SEAL NEEDLE SLEEVE NEEDLE SLEEVE SNAP RING TAPER ROLLER BEARING BREATHER TUBE BREATHER COVER SHIM

Quantity Notes 1 1 1 1 1 1 Selective shim; see page 30.

1 1 1 M6X16 1 1 1 Included in overhaul kit; see page 38.

15 M8X30 1 Included in overhaul kit; see page 38.

2 1 1 1 1 1 1 Selective shim; see page 31.

1 1 Included in overhaul kit; see page 38.

1 1 1 1 1 1 1 Selective shim; see page 31.

See diagram on next page.

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ZF 6HP19A Automatic Transmission – Spare Parts Catalog

FRONT AXLE OUTPUT GROUP (continued)

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ZF 6HP19A Automatic Transmission – Spare Parts Catalog

REAR AXLE OUTPUT GROUP Position # 36.010 36.010/110 36.010/140 36.010/150 36.010/160 36.010/170 36.010/180 36.130 36.140 36.180

Description Quantity Notes DISTRIBUTOR HOUSING ASSEMBLY 1 DISTRIBUTOR HOUSING 1 SHAFT SEAL 1 Included in overhaul kit; see page 39.

BALL BEARING 1 OUTPUT FLANGE 1 RETAINING RING 1 RETAINING RING 1 ROUND SEALING RING 1 Included in overhaul kit; see page 39.

TORX SCREW 6 SCREW PLUG 1

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ZF 6HP19A Automatic Transmission – Spare Parts Catalog

DISTRIBUTOR GROUP Position # Description 38.220 DIFFERENTIAL 38.250 BALL BEARING

Quantity 1 1

Notes

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ZF 6HP19A Automatic Transmission – Spare Parts Catalog

FRONT AXLE DIFFERENTIAL GROUP Position # 35.010 35.010/120 35.010/150 35.020 35.024 35.030 35.050 35.070 35.076 35.080 35.086 35.090 35.090/010 35.090/020 35.094 35.100 35.102 35.104 35.110 35.150 35.150/120 35.200 35.210 35.230 35.250 35.260 35.260/110 35.260/120 35.260/130 35.260/140 35.350 35.430

Description BEVEL GEAR SET TAPER ROLLER BEARING TAPER ROLLER BEARING TAPER ROLLER BEARING COUNTER SPRING NUT SHIM RETAINING RING SHAFT SEAL SHIM SHAFT SEAL COVER COVER GASKET TORX SCREW BRACKET MAGNET TORX SCREW SHIM COVER SHAFT SEAL ROUND SEALING RING TORX SCREW SNAP RING OUTPUT FLANGE FLANGE SHAFT FLANGE SHAFT COVER BALL BEARING CURVED RING SCREW PLUG TORX SCREW

Quantity Notes 1 1 1 1 1 M6X20 1 1 Selective shim; see page 32.

1 1 Included in overhaul kit; see page 38.

1 Selective shim; see page 33.

1 Included in overhaul kit; see page 38.

1 1 1 Included in overhaul kit; see page 38.

1 M6X16 1 1 1 M6X16 1 Selective shim; see page 34.

1 1 Included in overhaul kit; see page 38.

1 Included in overhaul kit; see page 38.

11 M80X30 1 1 1 1 1 1 1 1 M18X1.5; Included in overhaul kit; see page 38.

3 M8X30

See diagram on next page.

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ZF 6HP19A Automatic Transmission – Spare Parts Catalog

FRONT AXLE DIFFERENTIAL GROUP (continued)

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ZF 6HP19A Automatic Transmission – Spare Parts Catalog

FILTER GROUP Position # 03.010 03.010/110 03.010/120 03.010/130 03.010/140 03.010/150 03.010/160 03.020 03.050

Description FILTER FILTER MAGNET SCREW PLUG SCREW PLUG MAGNET CAP TORX SCREW GASKET

Quantity Notes 1 1 2 1 Included in overhaul kit; see page 38.

1 M10X1; Included in overhaul kit; see page 38.

2 1 23 M6X23 1 Included in overhaul kit; see page 38.

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ZF 6HP19A Automatic Transmission – Spare Parts Catalog

MECHATRONIC GROUP Position # 27.460 27.520 27.700 27.730 27.740 N/A

Description GASKET GUIDE SLEEVE CAP CAPACITOR CLAMP MECHATRONIC

Quantity Notes 2 Included in overhaul kit; see page 38.

1 1 1 1 1 Only complete Service-Mechatronics are available.

CAUTION! Only complete Service-Mechatronics are available.

Contact your local ZF Parts distributor for more information.

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ZF 6HP19A Automatic Transmission – Spare Parts Catalog

GEARSHIFT SYSTEM M-SHIFT GROUP Position # 06.010 06.030 06.030/110 06.030/120 06.030/130 06.050 06.060 06.070 06.094 06.100

Description SHAFT SEAL SELECTOR SHAFT ASSEMBLY SELECTOR SHAFT GEAR SHIFT LEVER CLAMPING SLEEVE ROOSTER COMB CLAMPING SLEEVE PIPE DETENT SPRING TORX SCREW

Quantity Notes 1 Included in overhaul kit; see page 38.

1 1 1 1 1 1 1 1 2 M6X13

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ZF 6HP19A Automatic Transmission – Spare Parts Catalog

PARKING LOCK GROUP Position # 24.010 24.040 24.060 24.080 24.110 24.120

Description PIN PAWL LEG SPRING CONNECTING BAR GUIDING PLATE TORX SCREW

Quantity 1 1 1 1 1 3 M6X20

Notes

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ZF 6HP19A Automatic Transmission – Spare Parts Catalog

6HP19A 1071 040 XXX

SELECTIVE SHIMS

6HP19A SELECTIVE SHIM Position # Select. Parts 10.090 0730.009.823 0730.009.529 0730.009.528 0730.009.527 0730.009.526 0730.009.525 0730.009.524 0730.009.523 0730.009.522 0730.009.521 0730.009.520 0730.009.519 0730.009.518

Description OIL SUPPLY SHIM SHIM SHIM SHIM SHIM SHIM SHIM SHIM SHIM SHIM SHIM SHIM SHIM SHIM

6HP19A SELECTIVE SHIM Position # Select. Parts 37.050 0730.008.680 0730.008.679 0730.008.678 0730.008.677 0730.009.733 0730.008.676 0730.008.675 0730.009.732 0730.008.711 0730.009.731 0730.008.689 0730.009.730 0730.008.710 0730.009.729 0730.008.709 0730.009.728 0730.008.708 0730.009.727 0730.008.707 0730.009.865 0730.008.706 0730.009.864

Description Quantity FRONT AXLE OUTPUT SHIM SHIM 1 SHIM 1 SHIM 1 SHIM 1 SHIM 1 SHIM 1 SHIM 1 SHIM 1 SHIM 1 SHIM 1 SHIM 1 SHIM 1 SHIM 1 SHIM 1 SHIM 1 SHIM 1 SHIM 1 SHIM 1 SHIM 1 SHIM 1 SHIM 1 SHIM 1

Quantity 1 1 1 1 1 1 1 1 1 1 1 1 1

Notes 5.00 4.80 4.60 4.40 4.20 4.00 3.80 3.60 3.40 3.20 3.00 2.80 2.60

Notes 3.00 2.95 2.90 2.85 2.80 2.75 2.70 2.65 2.60 2.55 2.50 2.45 2.40 2.35 2.30 2.25 2.20 2.15 2.10 2.05 2.00 1.95

For a distributor in your area call ZF at 1-800-451-2595 or visit our website at www.zf.com/na.

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ZF 6HP19A Automatic Transmission – Spare Parts Catalog

6HP19A 1071 040 XXX

SELECTIVE SHIMS

6HP19A SELECTIVE SHIM Position # Select. Parts 37.250 0730.007.597 0730.007.596 0730.007.595 0730.007.594 0730.007.593 0730.007.592 0730.007.591 0730.007.590 0730.007.589 0730.007.588 0730.007.587 0730.007.586 0730.007.585 0730.007.584 0730.007.583 0730.007.582 0730.007.581 0730.007.580 0730.007.579 0730.007.578 0730.007.577

Description Quantity FRONT AXLE OUTPUT SHIM SHIM 1 SHIM 1 SHIM 1 SHIM 1 SHIM 1 SHIM 1 SHIM 1 SHIM 1 SHIM 1 SHIM 1 SHIM 1 SHIM 1 SHIM 1 SHIM 1 SHIM 1 SHIM 1 SHIM 1 SHIM 1 SHIM 1 SHIM 1 SHIM 1

6HP19A SELECTIVE SHIM Position # Select. Parts 37.330 0730.112.653 0730.112.652 0730.112.651 0730.112.650 0730.112.649 0730.112.648 0730.112.647 0730.112.646 0730.112.645 0730.112.644 0730.112.643 0730.112.642

Description Quantity FRONT AXLE OUTPUT SHIM SHIM 1 SHIM 1 SHIM 1 SHIM 1 SHIM 1 SHIM 1 SHIM 1 SHIM 1 SHIM 1 SHIM 1 SHIM 1 SHIM 1

Notes 2.00 1.95 1.90 1.85 1.80 1.75 1.70 1.65 1.60 1.55 1.50 1.45 1.40 1.35 1.30 1.25 1.20 1.15 1.10 1.05 1.00

Notes 3.20 3.00 2.80 2.60 2.40 2.20 2.00 1.80 1.60 1.40 1.20 1.00

For a distributor in your area call ZF at 1-800-451-2595 or visit our website at www.zf.com/na.

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ZF 6HP19A Automatic Transmission – Spare Parts Catalog

6HP19A 1071 040 XXX

SELECTIVE SHIMS

6HP19A SELECTIVE SHIM Position # Select. Parts 35.050 0730.112.670 0730.106.450 0730.112.671 0730.106.449 0730.112.672 0730.106.448 0730.112.673 0730.106.447 0730.112.674 0730.106.446 0730.112.675 0730.106.445 0730.112.676 0730.106.444 0730.112.677 0730.106.443 0730.112.678 0730.106.442 0730.112.679 0730.106.441 0730.112.680 0730.106.440 0730.112.681 0730.106.439 0730.112.682 0730.106.438 0730.112.683 0730.106.437 0730.112.684 0730.106.436 0730.112.685 0730.106.435 0730.112.686 0730.106.434 0730.112.687 0730.106.433 0730.112.688 0730.106.432 0730.112.689 0730.106.431 0730.112.690 0730.106.430

Description Quantity FRONT AXLE DIFFERENTIAL SHIM SHIM 1 SHIM 1 SHIM 1 SHIM 1 SHIM 1 SHIM 1 SHIM 1 SHIM 1 SHIM 1 SHIM 1 SHIM 1 SHIM 1 SHIM 1 SHIM 1 SHIM 1 SHIM 1 SHIM 1 SHIM 1 SHIM 1 SHIM 1 SHIM 1 SHIM 1 SHIM 1 SHIM 1 SHIM 1 SHIM 1 SHIM 1 SHIM 1 SHIM 1 SHIM 1 SHIM 1 SHIM 1 SHIM 1 SHIM 1 SHIM 1 SHIM 1 SHIM 1 SHIM 1 SHIM 1 SHIM 1 SHIM 1 SHIM 1

Notes 1.925 1.90 1.875 1.85 1.825 1.80 1.775 1.75 1.725 1.70 1.675 1.65 1.625 1.60 1.575 1.55 1.525 1.50 1.475 1.45 1.425 1.40 1.375 1.35 1.325 1.30 1.275 1.25 1.225 1.20 1.175 1.15 1.125 1.10 1.075 1.05 1.025 1.00 0.975 0.95 0.925 0.90

For a distributor in your area call ZF at 1-800-451-2595 or visit our website at www.zf.com/na.

All Rights Reserved ©2008 ZF Services - 32 For Reference Only

ZF 6HP19A Automatic Transmission – Spare Parts Catalog

6HP19A 1071 040 XXX

SELECTIVE SHIMS

6HP19A SELECTIVE SHIM Position # Select. Parts 35.080 0730.009.544 0730.009.545 0730.009.546 0730.009.547 0730.009.708 0730.009.548 0730.009.549 0730.009.550 0730.009.551 0730.009.552 0730.009.709 0730.009.553 0730.009.554 0730.009.555 0730.009.556 0730.009.557 0730.009.710 0730.009.558 0730.009.559 0730.009.560 0730.009.561 0730.009.562 0730.009.711 0730.009.563 0730.009.564 0730.009.565 0730.009.566 0730.009.567 0730.009.712 0730.009.568

Description Quantity FRONT AXLE DIFFERENTIAL SHIM SHIM 1 SHIM 1 SHIM 1 SHIM 1 SHIM 1 SHIM 1 SHIM 1 SHIM 1 SHIM 1 SHIM 1 SHIM 1 SHIM 1 SHIM 1 SHIM 1 SHIM 1 SHIM 1 SHIM 1 SHIM 1 SHIM 1 SHIM 1 SHIM 1 SHIM 1 SHIM 1 SHIM 1 SHIM 1 SHIM 1 SHIM 1 SHIM 1 SHIM 1 SHIM 1

Notes 1.125 1.15 1.175 1.20 1.85 1.25 1.275 1.30 1.325 1.35 1.375 1.40 1.425 1.45 1.475 1.50 1.525 1.55 1.575 1.60 1.625 1.65 1.675 1.70 1.725 1.75 1.775 1.80 1.825 1.85

For a distributor in your area call ZF at 1-800-451-2595 or visit our website at www.zf.com/na.

All Rights Reserved ©2008 ZF Services - 33 For Reference Only

ZF 6HP19A Automatic Transmission – Spare Parts Catalog

6HP19A 1071 040 XXX

SELECTIVE SHIMS

6HP19A SELECTIVE SHIM Position # Select. Parts 35.110 0730.005.980 0730.009.674 0730.005.979 0730.009.673 0730.005.978 0730.009.672 0730.005.977 0730.009.671 0730.005.976 0730.009.670 0730.005.975 0730.009.669 0730.005.974 0730.009.668 0730.005.973 0730.009.667 0730.005.972 0730.009.666 0730.005.971 0730.009.665 0730.005.970 0730.009.664 0730.005.969 0730.009.663 0730.005.968 0730.009.662 0730.005.967 0730.009.661 0730.005.966 0730.009.660 0730.005.965 0730.009.659 0730.005.964 0730.009.658 0730.005.963 0730.009.657 0730.005.962

Description Quantity FRONT AXLE DIFFERENTIAL SHIM SHIM 1 SHIM 1 SHIM 1 SHIM 1 SHIM 1 SHIM 1 SHIM 1 SHIM 1 SHIM 1 SHIM 1 SHIM 1 SHIM 1 SHIM 1 SHIM 1 SHIM 1 SHIM 1 SHIM 1 SHIM 1 SHIM 1 SHIM 1 SHIM 1 SHIM 1 SHIM 1 SHIM 1 SHIM 1 SHIM 1 SHIM 1 SHIM 1 SHIM 1 SHIM 1 SHIM 1 SHIM 1 SHIM 1 SHIM 1 SHIM 1 SHIM 1 SHIM 1

Notes 1.90 1.875 1.85 1.825 1.80 1.775 1.75 1.725 1.70 1.675 1.65 1.625 1.60 1.575 1.55 1.525 1.50 1.475 1.45 1.425 1.40 1.375 1.35 1.325 1.30 1.275 1.25 1.225 1.20 1.175 1.15 1.125 1.10 1.075 1.05 1.025 1.00

For a distributor in your area call ZF at 1-800-451-2595 or visit our website at www.zf.com/na.

All Rights Reserved ©2008 ZF Services - 34 For Reference Only

ZF 6HP19A Automatic Transmission – Spare Parts Catalog

6HP19A 1071 040 XXX

SELECTIVE SNAP RINGS

6HP19A SELECTIVE SNAP RING Position # Select. Parts Description 70.170 COUPLING A SNAP RING 0730.513.834 SNAP RING 0730.513.833 SNAP RING 0730.513.832 SNAP RING 0730.513.831 SNAP RING 0730.513.830 SNAP RING 0730.513.829 SNAP RING 0730.513.828 SNAP RING 0730.513.827 SNAP RING 6HP19A SELECTIVE SNAP RING Position # Select. Parts Description 72.170 COUPLING B SNAP RING 0730.513.834 SNAP RING 0730.513.833 SNAP RING 0730.513.832 SNAP RING 0730.513.831 SNAP RING 0730.513.830 SNAP RING 0730.513.829 SNAP RING 0730.513.828 SNAP RING 0730.513.827 SNAP RING 6HP19A SELECTIVE SNAP RING Position # Select. Parts Description 75.180 COUPLING C SNAP RING 0730.513.845 SNAP RING 0730.513.844 SNAP RING 0730.513.843 SNAP RING 0730.513.842 SNAP RING 0730.513.841 SNAP RING 0730.513.840 SNAP RING 0730.513.839 SNAP RING 0730.513.838 SNAP RING 0730.513.837 SNAP RING 0730.513.836 SNAP RING

Quantity 1 1 1 1 1 1 1 1

Notes 3.20 3.00 2.80 2.60 2.40 2.20 2.00 1.80

Quantity 1 1 1 1 1 1 1 1

Notes 3.20 3.00 2.80 2.60 2.40 2.20 2.00 1.80

Quantity 1 1 1 1 1 1 1 1 1 1

Notes 3.60 3.40 3.20 3.00 2.80 2.60 2.40 2.20 2.00 1.80

For a distributor in your area call ZF at 1-800-451-2595 or visit our website at www.zf.com/na.

All Rights Reserved ©2008 ZF Services - 35 For Reference Only

ZF 6HP19A Automatic Transmission – Spare Parts Catalog

6HP19A 1071 040 XXX

SELECTIVE SNAP RINGS

6HP19A SELECTIVE SNAP RING Position # Select. Parts Description 73.190 COUPLING D SNAP RING 0730.513.845 SNAP RING 0730.513.844 SNAP RING 0730.513.843 SNAP RING 0730.513.842 SNAP RING 0730.513.841 SNAP RING 0730.513.840 SNAP RING 0730.513.839 SNAP RING 0730.513.838 SNAP RING 0730.513.837 SNAP RING 0730.513.836 SNAP RING 6HP19A SELECTIVE SNAP RING Position # Select. Parts Description 71.180 COUPLING E SNAP RING 0730.513.853 SNAP RING 0730.513.852 SNAP RING 0730.513.851 SNAP RING 0730.513.850 SNAP RING 0730.513.849 SNAP RING 0730.513.848 SNAP RING 0730.513.847 SNAP RING 0730.513.943 SNAP RING

Quantity 1 1 1 1 1 1 1 1 1 1

Notes 3.60 3.40 3.20 3.00 2.80 2.60 2.40 2.20 2.00 1.80

Quantity 1 1 1 1 1 1 1 1

Notes 3.20 3.00 2.80 2.60 2.40 2.20 2.00 1.80

For a distributor in your area call ZF at 1-800-451-2595 or visit our website at www.zf.com/na.

All Rights Reserved ©2008 ZF Services - 36 For Reference Only

ZF 6HP19A Automatic Transmission – Spare Parts Catalog

Kits Content 6HP19A Kits Content 6HP19A Friction Kit – 1071 298 013 Position #

ZF Part #

Description

70.150 1071 272 005 Friction Plate A 71.160 1071 271 033 Friction Plate E 72.150 1071 272 004 Friction Plate B 73.170 1071 273 003 Friction Plate D 75.120 1071 275 005 Friction Plate C Chart 013 Friction kit applications 6HP19A 1071 040___ 009 to 010 013 to 016 019 to 024 026 to 041 044 048 to 059 063 to 084 086 to 092 094

6HP19A Steel Kit – 1071 298 012 Position # ZF Part # 70.140 1071 372 010 71.150 1071 371 052 71.170 1071 371 093 72.144 1071 372 025 72.140 1071 372 061 73.160 1071 373 009 73.180 1071 373 006 75.140 1071 375 006 75.150 1071 375 007 Chart 012 Steel kit applications 6HP19A 1071 040 ___ 009 to 010 013 to 016 019 to 024 026 to 041 044 048 to 059 063 to 084 086 to 092 094

Description

Steel Plate A Steel Plate E End Plate E Steel Plate B End Plate B Steel Plate D End Plate D Steel Plate C End Plate C

Quantity 4 6 6 5 4

Quantity 5 6 1 6 1 5 1 4 1

Where used (1071 ___ ___) See Chart 013 Below

Notes

See Chart 013 Below See Chart 013 Below See Chart 013 Below See Chart 013 Below

Where used

Notes

(1071 ___ ___) See Chart 012 Below See Chart 012 Below See Chart 012 Below See Chart 012 Below See Chart 012 Below See Chart 012 Below See Chart 012 Below See Chart 012 Below See Chart 012 Below

For a distributor in your area call ZF at 1-800-451-2595 or visit our website at www.zf.com/na.

All Rights Reserved ©2008 ZF Services - 37 For Reference Only

ZF 6HP19A Automatic Transmission – Spare Parts Catalog

Kits Content 6HP19A Kits Content 6HP19A Overhaul Kit – 1071 298 010 Position # 75.040 75.050 73.020 73.030 73.070 73.080 73.080 70.010/170 70.010/140 70.010/130 72.050 72.060 72.100 72.200 71.030 71.040 71.090 71.190 37.270/120 37.150 37.170 35.086 35.150/120 35.090/020 35.076 35.200 35.350 01.092 01.100 01.060 01.064 01.140 01.130 06.010 27.570/120 27.600/020 27.460 27.460 03.010/140 03.010/130 03.050 03.050

ZF Part # 0734 313 195 0734 313 222 0734 313 195 0734 313 221 0734 313 019 0734 313 221 0734 313 030 0501 320 493 0734 313 028 0501 320 492 0734 313 027 0734 313 033 0734 313 027 0734 317 403 0734 313 040 0734 313 193 0734 313 009 0734 317 387 0734 310 409 1071 337 087 0734 310 408 0734 319 703 0734 319 645 0501 322 711 0734 319 529 0734 313 155 0501 321 922 0734 313 183 0501 321 921 0734 317 389 0734 317 370 0501 321 922 0636 302 031 0734 319 801 0501 209 253 0501 320 086 0501 321 776 0501 321 777 0501 321 921 0734 313 176 1071 303 006 0501 322 078

Description Round Sealing Ring Round Sealing Ring Round Sealing Ring Round Sealing Ring Round Sealing Ring Round Sealing Ring Round Sealing Ring Profiled Seal Ring Round Sealing Ring Profiled Seal Ring Round Sealing Ring Round Sealing Ring Round Sealing Ring Piston Ring Round Sealing Ring Round Sealing Ring Round Sealing Ring Sealing Ring Shaft Seal Gasket Shaft Seal Shaft Seal Shaft Seal Gasket Shaft Seal Round Sealing Ring Screw Plug Round Sealing Ring Screw Plug Sealing Sleeve Sealing Sleeve Screw Plug Screw Plug Shaft Seal Round Sealing Ring Sealing Ring Gasket Gasket Screw Plug Screw Plug Gasket Gasket

Where used

Quantity 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 3 1 1 1 1 1 1 1 1 1 2 1 3 1 2 1 1 2 1 2 2 1 1 1 1

1071 040 ___

All All All All All All All All All All All All All All All All All All All All All All All All All All All All All All All All All All All All All All All All

Group Coupling C Coupling C Coupling D Coupling D Coupling D Coupling D Coupling D Coupling A Coupling A Coupling A Coupling B Coupling B Coupling B Coupling B Coupling E Coupling E Coupling E Coupling E Front axle output Front axle output Front axle output Front axle differential Front axle differential Front axle differential Front axle differential Front axle differential Front axle differential Gearbox housing Gearbox housing Gearbox housing Gearbox housing Gearbox housing Gearbox housing Gearshift system Mechatronic Mechatronic Mechatronic Mechatronic Filter Filter Filter/pan gasket Filter/pan gasket

Continued on next page.

For a distributor in your area call ZF at 1-800-451-2595 or visit our website at www.zf.com/na.

All Rights Reserved ©2008 ZF Services - 38 For Reference Only

ZF 6HP19A Automatic Transmission – Spare Parts Catalog

Kits Content 6HP19A Kits Content 6HP19A Overhaul Kit – 1071 298 010 (continued) Position # 10.010/170 10.040/170 10.040/160 10.020 10.070 10.080 36.010/140 36.130

ZF Part # 0734 319 695 0734 401 295 0734 401 291 0734 313 083 0734 313 165 1071 210 052 0734 319 649 0734 313 095

Description Shaft Seal Piston Ring Piston Ring Round Sealing Ring Round Sealing Ring Torx Screw Shaft Seal Round Sealing Ring

Where used

Quantity 1 1 1 1 1 11 1 1

1071 040 ___

All All All All All All All All

Group Oil supply Oil supply Oil supply Oil supply Oil supply Oil supply Rear ax. Output Rear ax. Output

Kits may contain items not used in all applications

For a distributor in your area call ZF at 1-800-451-2595 or visit our website at www.zf.com/na.

All Rights Reserved ©2008 ZF Services - 39 For Reference Only