DOWNLOAD PDF ZF 9S 109 Isuzu Parts Manual 1304 051 414

SPARE PARTS CATALOGUE CD-ROM 'ELCAT' 1/2004 11.04.2007

9 S 109 ZF parts list no.: 1304 051 414 customer: ISUZU

ZF FRIEDRICHSHAFEN AG

ZF-ELCAT technical information sheet parts list: 1304 051 414

item A10 A14 A16 F06 F10

F26 F34 F38 F40 F46 F50 F52 F62 F64 F66 F68 F96 F98 G06 G16 G26 G30 G32

G36 G50 G60

CD 1/2004 11.04.2007 sheet 2

9 S 109 / SG*LL*ANGEFL*DW-WR H-H / ISUZU

text CUSTOMER:ISUZU COUNTRY:J CUST.SPEC.NO: CODE: 1-33040-571-4 INSTAL.POSITION:HOR. LH *FLANGE MOUNTED* RATIO: 10,24- 0,74 *SG G10,24* 6,57* 4,78* 3,53* 2,61* 1,86* G 1,35* 1,00* 0,74* R 9,44 PLANET GEAR SET:I=3,530* 4 GEAR CONTROL:REMOTE CONTROL*HORIZONTAL RH *H-H GP:PLASTIC FORMED PIPING SEPARAT.CLUTCH: SYNCHRONIZED INPUT SHAFT : L=320,0*SAE 10C 1 3/4INCH JOURNAL:D=25 G7*SHAFT:D=44,00*BUSH:WITHOUT REL.BRG.CARRIER:L= 215,0 D= 57,000 E8 SEALING CAP:WITH OUTPUT :STANDARD BEARINGS OUTP.FLANGE RA:OD=190 *NH= 4 *D=16,1 L=189,0 GP HOUSING :HEXAGON SCREW CONN.OF GEARSHIFT: CONTROL SHAFT DIMENSION:A=248,0* MEAS.POINT: SHIFTLEVER-LOCATION * SET OF SPRINGS:LAYOUT Q5 *INSERTION:W066 PAWL STOP: SPRING FORCE RG= 60N GEAR DETENT:SPRING FORCE NG+GG = 68N SELECTION PATTERN:WI SPEEDO-DRIVE:I= 1,545*PROTECTING CAP:WITH SWITCH: RG*CLOSING *SHIFT RAIL PROTECT.CAP:WITH *CABLE+PLUG *L= 2,0M SWITCH: NG*OPENING * PROTECTING CAP:WITH * SWITCH: GP*OPENING * PROTECT.CAP:WITH *CABLE+PLUG AUXILIARY UNITS:WITHOUT WSK * AUXILIARY UNITS/ACCESSORIES

*L= 2,0M

mod. no.

ZF-ELCAT technical information sheet parts list: 1304 051 414

item G64 G66 G74 G76

G86 H50 H64 M00 M02 M14 M16 M18 M20 M50 M58 M90 M92 M94 M96 M98 S02 S04 S06 S08 S10 S14 S18

S52 S54 S56

CD 1/2004 11.04.2007 sheet 3

9 S 109 / SG*LL*ANGEFL*DW-WR H-H / ISUZU

text HEAT EXCHANGER:WITHOUT * G.BOX VENTING:BREATHER RETARDER:WITHOUT CLUTCH HOUSING:SAE 2 *L=210,0* RELEASE: WITHOUT CYL: WITHOUT * BALL PIN: WITHOUT ASSEMBLY POS: 6 * LUBRICAT.CONNETION:WITHOUT RELEASE SHAFT: BOTTOM* Y = 57* Z = 100 PARKING BRAKE:PREPARED ELECTRONIC: TRANSMITTER INPUT:WITHOUT PROTECTING CAP:WITHOUT DRAWING: INSTALLATION: 1304 651 057 SECTION: 1304 051 410 SECTION: 1304 172 171 SECTION: 1304 149 012 SECTION: 6060 000 001 ASSEMBLY INSTRUCTIONS: ASSEMBLY:OIL FILL+OVERFLO *HOUSING LEFT OIL CAPACITY: AP. 8,50L OIL GRADE ACC.TO ZF:TE-ML02 MASS : APPRX. 190,0 KG PAINT :DEEP-BLACK *RAL9005 ZFN915W PRESERVATION : KA2 T/KI2/S40*ZFN 916 VEHICLE DATA 1: MODEL:TRUCK *GXZ 23 MAX.G.V.M. 26T*MAX. G.C.M. 38T R DYN: 516* RA: I= 5,12 ISUZU /6SD1-TC *KW201/2200*N.M1000/1500 CLUTCH: DAIKIN *380 MOMENT OF INERTIA:J=0,0700KGM2 SLIP TORQUE: 2621 N.M VEHICLE DATA 2: MODEL:TRUCK *FXZ MAX.G.V.M. 26T*MAX. G.C.M. 40T

mod. no.

ZF-ELCAT technical information sheet parts list: 1304 051 414

item S58 S60 S64 S68

T02 T04 T06 T08 T10 T14 T18

CD 1/2004 11.04.2007 sheet 4

9 S 109 / SG*LL*ANGEFL*DW-WR H-H / ISUZU

text R DYN: 516* RA: I= 6,14 ISUZU /6SD1-TCR *KW180/ 220*N.M 892/1500 CLUTCH: DAIKIN *380 MOMENT OF INERTIA:J=0,0700KGM2 SLIP TORQUE: 2621 N.M VEHICLE DATA 3: MODEL:TRUCK *FXZ MAX.G.V.M. 26T*MAX. G.C.M. 40T R DYN: 516* RA: I= 6,42 ISUZU /6SD1-TCR *KW180/ 220*N.M 892/1500 CLUTCH: DAIKIN *380 MOMENT OF INERTIA:J=0,0700KGM2 SLIP TORQUE: 2621 N.M

mod. no.

ZF-ELCAT summary of figures parts list: 1304 051 414

figure 062.01.01 062.01.84 062.01.90 062.01.KB 062.02.01 062.02.40 062.02.KB 062.03.04 062.03.80 062.04.04 062.06.19 062.06.46 062.06.KB 062.07.08 062.07.48 062.07.KB 062.08.02 062.08.KB 062.08.KB 062.12.02 062.43.02 062.43.40 062.43.KB 062.44.03 062.44.KB 062.45.03 062.45.KB 062.46.05 062.46.40 062.46.KB 062.57.09 062.61.01 062.61.KB 062.61.KB 062.92.00 062.92.16

CD 1/2004 11.04.2007 sheet 5

9 S 109 / SG*LL*ANGEFL*DW-WR H-H / ISUZU

part no.

1304 101 243 1304 101 922 1304 101 800 1304 101 402 1304 102 139 1304 102 479 1304 102 807 1304 103 048 1304 103 804 1304 104 135 1304 106 053 1304 106 412 1304 106 400 1304 107 215 1304 107 591 1304 107 830 1304 170 003 1304 170 017 1304 170 804 1304 149 107 1304 131 051 1304 131 400 1304 131 825 1304 132 099 1304 132 806 1304 133 009 1304 133 404 1304 134 033 1304 134 403 1304 134 405 1304 145 027 1304 130 002 1304 130 802 1304 130 401 6060 101 818 6060 101 389

description GEARBOX HOUSING GEARBOX HOUSING CLOSING COMPON. CONN.PARTS INPUT SHAFT CONN.PLATE INPUT SHAFT LAYSHAFT LAYSHAFT MAIN SHAFT GEARSHIFT SYST. CONN.PARTS CONN.PARTS G.SHIFT HOUSING G.SHIFT SHAFT G.SHIFT HOUSING SHIFT TURRET COVER COVER SET OF SPRINGS GP HOUSING CLOSING COMPON. GP HOUSING PLANETARY DRIVE PLANETARY DRIVE SYNCHRONIZER SYNCHRONIZER GP SHIFT SYSTEM CONN.PARTS CONN.PARTS RANGE SELECTION PARKING BRAKE PARKING BRAKE PARKING BRAKE MOUNTING CLUTCH HOUSING

technical information 9S109 *SG*WA*ZWG 9S109 *SG*WA *ZWG*ISUZU NA-OEFFNUNG WS*OHNE 10,25-0,79/10,24-0,74 *L=320*SAE10C 1 3/4 L=215*D=57E8 O.WSK*DICHTKAPPE 6,57-0,74/10,24-0,74 O.WSK*PUMPE 10,24-0,74 9S109 *SG*WA*W I WA*RG-SCHL*NG-OEFF KABELVERBIND*RG*M27 *2,00M 9/16S109 *H-H* 60N *GG-RASTRG.SCHWACH*K-ROLLE*DR2,5 9/16S109*W I*248 *HH-WR *O.HEBEL*BOHRG.M10X1,5 *GG-RASTRG.SCHWACH* 68N 213,5-301,5*WR WR WR *H-H/H*Q5 *W066 *WL*H 9S109 *GP-KOLBEN*D=100MM NA-OEFFNUNG ECOMID*6KT.SCHRAUBE *GP-KOLBEN*D=100MM 9S109*4-RAED*SYNCHR.D=165 *IT*PARKBREMSE 9S109 *3,53*4-RAEDRIG ECOMID*PARKBREMSE *MOLYBDAEN MOLYB. KOLBEN-D=100MM *ANSCHLAG GEDAEMPFT GP-OEFF KABELVERBIND*GP *2,00M 9S109*WA*W I *ISUZU *I=1,545 AD=190*LZ=4*D=16,0 *LP *I=1,545 10XM18X1,5X85 *AL-GEHAEUSE SAE 2*L=210,0*O.AUSRUECK. *O.ZYL- 6*GEDRUECK.KUPPL.

mod. no.

76852 76852

74962

parts list: figure:

1304 051 414 062.01.01

9 S 109 / SG*LL*ANGEFL*DW-WR H-H / ISUZU GEARBOX HOUSING

CD 1/2004 11.04.2007 sheet 6

* depending on parts list no.

parts list: figure:

1304 051 414 062.01.84

9 S 109 / SG*LL*ANGEFL*DW-WR H-H / ISUZU GEARBOX HOUSING

CD 1/2004 11.04.2007 sheet 7

* depending on parts list no.

parts list: figure:

1304 051 414 062.01.90

9 S 109 / SG*LL*ANGEFL*DW-WR H-H / ISUZU CLOSING COMPON.

CD 1/2004 11.04.2007 sheet 8

* depending on parts list no.

ZF-ELCAT parts list parts list: figure:

1304 051 414 062.01.01 062.01.84 062.01.90

9 S 109 / SG*LL*ANGEFL*DW-WR H-H / ISUZU GEARBOX HOUSING GEARBOX HOUSING CLOSING COMPON.

item part no.

OCF description 010 1304 301 331 1 HOUSING 012 2 SCREW PLUG 0636 304 048 H 2 SCREW PLUG 0634 801 044 R 2 SEALING RING 020 1 SEAL.COMPOUND 0666 791 001 RH 1 SEAL.COMPOUND

024 030 040

0666 791 002 RH

1 SEAL.COMPOUND

1304 201 057 1304 201 081 H

1 PIPE 1 HOUSING 3 HEXAGON SCREW 3 HEXAGON SCREW 14 HEXAGON SCREW 14 HEXAGON SCREW 1 PIPE 2 CYLINDRICAL PIN 1 SCREW PLUG 1 SCREW PLUG 1 SCREW PLUG 1 SCREW PLUG 1 SCREEN INSERT 1 REV.IDLER GEAR 1 PIN 2 ROLLER CAGE 1 RETAINING RING 1 SCREW PLUG 1 SCREW PLUG 1 SEALING RING 1 SCREW PLUG 1 SCREW PLUG 1 TYPE PLATE 1 TYPE PLATE 1 TYPE PLATE 4 BLIND RIVET 1 BREATHER 1 BREATHER

0736 010 180 050 070 080 100

0736 010 180 1304 301 269 0631 306 229 H 0736 303 005 RH

110 120 140 150 160 170 200

0736 301 022 H 0501 318 802 H 1304 305 043 H 1304 305 030 H 0735 358 192 H 0630 502 022 0736 305 052 H 0634 801 321 R

210 0736 305 016 RH 220

230 240

0730 365 147 RH 0730 365 195 0731 101 047 H 0501 202 797 R

CD 1/2004 11.04.2007 sheet 9

mod. no. mod. intr.

3007B 0945C

77134

technical information

opt. customer's code no. weight suppl.plant 0.000 F M16X1,5 * 45N.M*DICHTRING 0.000 DIN 910 ST A3C M 16X1,5 1331192850 0.000 F DIN 7603 ST A 16 X 20 1331192860 0.000 F B WTB*5GR THREE BOND GRAU 0.000 FA. THREE BOND GRAU TUBE 22 GRWW 0.000 F G 1215 FA. THREE BOND GRAU 400 GRAM WW 0.000 F 1215 KPL. IN 1304 201 052(1) 1331192870 0.000 F KPL.II 0.000 F M10X70 0.000 M10X70 0.000 F M10X70 0.000 M10X70 0.000 F 1331192890 0.000 F ZFN 6 NIROSTA 16 M 6X 36 1331192920 0.000 F M24X1,5 * 50N.M*O.DICHTRG. 0.000 M24X1,5 1361190040 0.000 F P M24X1,5 * 50N.M*O.DICHTRG. 0.000 M24X1,5 1361190030 0.000 F 0.000 F ENTHALT.IN 1304 305 029(1) 1333610770 0.000 F 1333510240 0.000 F 40,0X60,0X26,0 FA.INA 1333690130 0.000 F DIN 472 40X1,75 0.000 F G P B M38X1,5 *120N.M*DICHTRING 0.000 MAGNET 0.140 P F DIN 7603 AL A 38 X 44 1331192930 0.000 F M24X1,5 * 50N.M*O.DICHTRG. 0.000 M24X1,5 1361190140 0.000 F WTB *BOUTHEON 0.000 EINHEITSSCHILD WW 1331192770 0.000 F ZF-BOUTHEON MADE IN FRANCE WW 0.000 0.000 F M10X1KEG 0.000 KPL. 1361220040 0.000 F P B

ZF-ELCAT parts list parts list: figure:

1304 051 414 062.01.01 062.01.84 062.01.90

9 S 109 / SG*LL*ANGEFL*DW-WR H-H / ISUZU GEARBOX HOUSING GEARBOX HOUSING CLOSING COMPON.

item part no.

OCF description 260 1304 301 018 1 COVER 270 1304 307 437 RH 1 GASKET 280 4 HEXAGON SCREW 0636 015 299 RH 4 HEXAGON SCREW 284 1 SEALING CAP 0630 361 085 H 1 SEALING CAP 290 1 SEALING CAP 0630 361 085 H 1 SEALING CAP 300 1304 301 318 H 1 COVER 310 1290 301 140 RH 1 GASKET 320 6 HEXAGON SCREW 0636 015 387 6 HEXAGON SCREW 410 0636 302 021 0634 801 062 R

CD 1/2004 11.04.2007 sheet 10

1 SCREW PLUG 1 SCREW PLUG 1 SEALING RING

mod. no. mod. intr.

76941

2717B 2717B 69575 34606

57730

technical information ENTHALT.IN 1304 301 055(2)

opt. customer's code no. weight suppl.plant 1331192940 0.000 F 0.000 F M8X20 ISO4017/8.8 A3C 0.000 ISO 4017 8.8 A3C M 8 X 20 1331192960 0.000 F G P 18 DIN443 FE/ZN8C 0.000 DIN 443 FE/ZN8C 18 1331192970 0.000 F 18 DIN443 FE/ZN8C 0.000 DIN 443 FE/ZN8C 18 1331192970 0.000 F ENTHALT.IN 1290 301 135(1) 0.000 F ENTHALT.IN 1290 301 071(1) 1331192370 0.000 F M10X22 DIN933ALT/8.8 A3C 0.000 DIN 933 ALT 8.8 A3C AUSG.87-09 0.000 F M 10 X 22 M18X1,5 * 35N.M*DICHTRING 0.000 DIN 908 ST A3C M 18X1,5 0.000 F G B DIN 7603 AL A 18 X 24 1331192490 0.000 F P G

parts list: figure:

1304 051 414 062.02.01

9 S 109 / SG*LL*ANGEFL*DW-WR H-H / ISUZU INPUT SHAFT

CD 1/2004 11.04.2007 sheet 11

* depending on parts list no.

parts list: figure:

1304 051 414 062.02.40

9 S 109 / SG*LL*ANGEFL*DW-WR H-H / ISUZU CONN.PLATE

CD 1/2004 11.04.2007 sheet 12

* depending on parts list no.

CD 1/2004 11.04.2007 sheet 13

ZF-ELCAT parts list parts list: figure:

1304 051 414 062.02.01 062.02.40

9 S 109 / SG*LL*ANGEFL*DW-WR H-H / ISUZU INPUT SHAFT CONN.PLATE

item part no.

OCF description 010 1304 202 245 1 INPUT SHAFT /140 1304 302 440 H 1 COVER /150 0630 502 063 H 1 RETAINING RING /160 0501 311 146 1 OIL DAM 020 0750 117 079 H 1 TA.ROLL.BEARING 040 1 SHIM

080 090 100 110 250 260

0730 004 812 0730 004 811 0730 004 810 0730 004 809 0730 004 808 0730 004 807 0730 004 806 0730 004 805 0730 004 804 0730 004 803 0730 004 802 0730 004 801 0730 004 800 0730 005 646 0730 005 645 0730 005 644 0730 005 643 0730 005 642 0730 005 641 0730 005 640 0730 005 639 1304 302 474 0750 111 149 RH 0501 316 990 RH 0636 015 321 RH 1304 302 232 0630 501 051

1 SHIM 1 SHIM 1 SHIM 1 SHIM 1 SHIM 1 SHIM 1 SHIM 1 SHIM 1 SHIM 1 SHIM 1 SHIM 1 SHIM 1 SHIM 1 SHIM 1 SHIM 1 SHIM 1 SHIM 1 SHIM 1 SHIM 1 SHIM 1 SHIM 1 CONN.PLATE 1 SHAFT SEAL 1 GASKET 6 HEXAGON SCREW 6 HEXAGON SCREW 1 SEALING CAP 1 RETAINING RING

mod. no. mod. intr.

technical information KPL. DIN

472

58X2

opt. customer's code no. weight suppl.plant 0.000 F 1332191580 0.000 F 1332191590 0.010 P F B 1332391720 0.000 F 1332191600 0.000 F 0.000

WTB 66,6X117,4X30,1 WTB 0730 004 335(2) -A= 1,60- 2,60(ABSTUFUNG:0,05MM) A=2,60 NB 1332191730 A=2,55 NB 1332191740 A=2,50 NB 1332191750 A=2,45 NB 1332191760 A=2,40 NB 1332191770 A=2,35 NB 1332191780 A=2,30 NB 1332191790 A=2,25 NB 1332191800 A=2,20 NB 1332191810 A=2,15 NB 1332191820 A=2,10 NB 1332191830 A=2,05 NB 1332191840 A=2,00 NB 1332191850 A=1,95 NB A=1,90 NB A=1,85 NB A=1,80 NB A=1,75 NB A=1,70 NB A=1,65 NB A=1,60 NB ENTHALT.IN 1304 302 315(0) 1331211390 WTB 48X65X10 1332191010 2849A M8X30 ISO4017/8.8 A3C ISO 4017 8.8 A3C M 8 X 30 DIN

471

82X2,5

1335491720 1331290040 1331290050

0.000 F 0.000 F 0.000 F 0.000 F 0.000 F 0.000 F 0.000 F 0.000 F 0.000 F 0.000 F 0.000 F 0.000 F 0.000 F 0.000 F 0.000 F 0.000 F 0.000 F 0.000 F 0.000 F 0.000 F 0.000 F 0.000 F 0.000 F 0.000 F 0.000 0.000 F P G 0.000 F 0.028 P F

parts list: figure:

1304 051 414 062.03.04

9 S 109 / SG*LL*ANGEFL*DW-WR H-H / ISUZU LAYSHAFT

CD 1/2004 11.04.2007 sheet 14

* depending on parts list no.

parts list: figure:

1304 051 414 062.03.80

9 S 109 / SG*LL*ANGEFL*DW-WR H-H / ISUZU LAYSHAFT

CD 1/2004 11.04.2007 sheet 15

* depending on parts list no.

ZF-ELCAT parts list parts list: figure:

1304 051 414 062.03.04 062.03.80

9 S 109 / SG*LL*ANGEFL*DW-WR H-H / ISUZU LAYSHAFT LAYSHAFT

item part no.

OCF description 010 1304 303 269 1 LAYSHAFT 020 0750 117 083 RH 1 TA.ROLL.BEARING 030 1304 303 209 1 DOUBLE GEAR 040 1304 303 210 1 HELICAL GEAR 070 1304 303 285 1 HELICAL GEAR 080 1 RETAINING RING

090 100

CD 1/2004 11.04.2007 sheet 16

0630 531 050 0630 501 287 0630 531 314 0630 531 315 0630 531 316 0630 501 135 0630 531 049 H 0630 501 301 0630 501 300 0630 501 031 H 0630 501 259 0735 371 749 H

1 RETAINING RING 1 RETAINING RING 1 RETAINING RING 1 RETAINING RING 1 RETAINING RING 1 RETAINING RING 1 RETAINING RING 1 RETAINING RING 1 RETAINING RING 1 RETAINING RING 1 RETAINING RING 1 TA.ROLL.BEARING 1 SHIM

0730 004 799 0730 004 798 0730 003 418 0730 004 797 0730 004 796 0730 004 795 0730 004 794 0730 004 793 0730 004 792 0730 004 791 0730 004 790 0730 004 789 0730 004 788 H 0730 004 787 H 0730 001 795 H 0730 003 417

1 SHIM 1 SHIM 1 SHIM 1 SHIM 1 SHIM 1 SHIM 1 SHIM 1 SHIM 1 SHIM 1 SHIM 1 SHIM 1 SHIM 1 SHIM 1 SHIM 1 SHIM 1 SHIM

mod. no. mod. intr. technical information opt. customer's code no. weight suppl.plant 42021 Z16 1333112940 0.000 F WTB 50,8X95,2X27,7 1333120060 0.000 F ENTHALT.IN 1304 303 152(1) 1333321190 0.000 F ENTHALT.IN 1304 303 150(1) 1333383360 0.000 F 42021 ENTHALT.IN 1304 303 148(1) 1333383370 0.000 F 42021 WTB 0.000 -A= 1,65- 2,50(ABSTUFUNG:0,05MM) DIN 471 40X2,5 NB 0.000 F P DIN 471 40X2,45 NB 0.000 F DIN 471 40X2,4 NB 0.000 F B DIN 471 40X2,3 NB 0.000 F DIN 471 40X2,2 NB 0.000 F B DIN 471 40X2,1 NB 1333191400 0.000 F DIN 471 40X2 NB 0.000 F P DIN 471 40X1,9 NB 1333191420 0.000 F DIN 471 40X1,8 NB 1333191430 0.000 F DIN 471 40X1,75 NB 0.006 P F G B DIN 471 40X1,65 NB 1333191440 0.000 F 73327 40,0X80,0X32,0 FA.TIMKEN 0.000 F WTB 0730 004 595(1) 0.000 -A= 1,90- 3,10(ABSTUFUNG:0,05MM) A=3,10 NB 1333150420 0.000 F A=3,05 NB 1333150430 0.000 F A=3,00 NB 1333150440 0.000 F A=2,95 NB 1333150450 0.000 F A=2,90 NB 1333150460 0.000 F A=2,85 NB 1333150470 0.000 F A=2,80 NB 1333150480 0.000 F A=2,75 NB 1333150490 0.000 F A=2,70 NB 1333150500 0.000 F A=2,65 NB 1333150510 0.000 F A=2,60 NB 1333150520 0.000 F A=2,55 NB 1333150530 0.000 F A=2,50 NB 1333150540 0.000 F A=2,45 NB 1333150550 0.000 F P A=2,40 NB 1333150560 0.000 F P A=2,35 NB 0.000 F

ZF-ELCAT parts list parts list: figure:

item

150 160 170

1304 051 414 062.03.04 062.03.80

CD 1/2004 11.04.2007 sheet 17

9 S 109 / SG*LL*ANGEFL*DW-WR H-H / ISUZU LAYSHAFT LAYSHAFT

part no.

OCF description 0730 001 796 H 1 SHIM 0730 003 416 H 1 SHIM 0730 001 797 H 1 SHIM 0730 003 415 H 1 SHIM 0730 001 798 1 SHIM 0730 003 414 H 1 SHIM 0730 001 799 H 1 SHIM 0730 004 786 H 1 SHIM 0730 004 785 H 1 SHIM 0501 004 549 H 1 PUMP 1304 303 297 R 1 GASKET 8 HEXAGON SCREW 0636 015 321 RH 8 HEXAGON SCREW 0630 302 090 RH 8 SPRING WASHER

mod. no. mod. intr.

technical information A=2,30 A=2,25 A=2,20 A=2,15 A=2,10 A=2,05 A=2,00 A=1,95 A=1,90

58839 50477 M8X30 ISO4017/8.8 A3C ISO 4017 8.8 A3C M 8 X 30 DIN 137 FST FE/ZN8C B 8

opt. customer's code no. weight suppl.plant NB 1333150580 0.000 F NB 1333150590 0.000 F NB 1333150600 0.000 F P NB 1333150610 0.000 F NB 1333150620 0.000 F P NB 1333150630 0.000 F NB 1333150640 0.000 F P NB 1333150650 0.000 F NB 1333150660 0.000 F 1341500740 0.000 F 1341590630 0.000 F 0.000 1335491720 0.000 F P G 0.000 F G B S

parts list: figure:

1304 051 414 062.04.04

9 S 109 / SG*LL*ANGEFL*DW-WR H-H / ISUZU MAIN SHAFT

CD 1/2004 11.04.2007 sheet 18

* depending on parts list no.

CD 1/2004 11.04.2007 sheet 19

ZF-ELCAT parts list parts list: figure:

1304 051 414 062.04.04

9 S 109 / SG*LL*ANGEFL*DW-WR H-H / ISUZU MAIN SHAFT

item part no.

OCF description 010 1304 304 449 1 MAIN SHAFT 050 0735 320 500 H 1 NEEDLE CAGE 060 1304 304 428 1 HELICAL GEAR 100 1304 304 443 1 SLEEVE CARRIER 110 1304 304 444 1 SLIDING SLEEVE 120 1 RETAINING RING

200 210 230 240 250

0630 501 195 0630 501 194 H 0630 501 197 0630 531 141 0630 501 067 0750 115 225 1304 304 437 0735 371 605 1304 304 448

1 RETAINING RING 1 RETAINING RING 1 RETAINING RING 1 RETAINING RING 1 RETAINING RING 1 NEEDLE CAGE 1 HELICAL GEAR 1 TA.ROLL.BEARING 1 SUN GEAR 1 RETAINING RING

0630 501 151 R 0630 501 298 0630 501 150 0630 501 299 0630 531 065 H 0630 501 111 0630 501 112 0630 501 113 0630 501 114 0630 501 115 0630 501 116 0630 501 117 0630 501 118 0630 501 160 0630 531 064 0630 501 159 0630 501 148 0630 501 294 0630 501 147

1 RETAINING RING 1 RETAINING RING 1 RETAINING RING 1 RETAINING RING 1 RETAINING RING 1 RETAINING RING 1 RETAINING RING 1 RETAINING RING 1 RETAINING RING 1 RETAINING RING 1 RETAINING RING 1 RETAINING RING 1 RETAINING RING 1 RETAINING RING 1 RETAINING RING 1 RETAINING RING 1 RETAINING RING 1 RETAINING RING 1 RETAINING RING

mod. no. mod. intr.

technical information ENTHALT.IN 1304 304 455(0) 75,0X83,0X35,0 FA.INA Z38 IN 1304 304 425(0)

opt. customer's code no. weight suppl.plant 1332312830 0.000 F 1332590470 0.000 F 1332513730 0.000 F 1332590480 0.000 F 1332590490 0.000 F 0.000

WTB -A= 2,40- 2,80(ABSTUFUNG:0,10MM) DIN 471 60X2,8 NB 1332590500 DIN 471 60X2,7 NB 1332590510 DIN 471 60X2,6 NB 1332590520 DIN 471 60X2,5 NB 1332590530 DIN 471 60X2,4 NB 1332590540 WTB 60,0X68,0X39,0 1332590550 RG/Z35 IN 1304 304 434(0) 1332570770 50,8X104,7X30,1 FA.NTN 1332590560 Z34 IN 1304 304 088(1) 1332590570 WTB -A= 2,10- 3,20(ABSTUFUNG:0,05MM) DIN 471 50X3,2 NB DIN 471 50X3,15 NB DIN 471 50X3,1 NB DIN 471 50X3,05 NB DIN 471 50X3 NB DIN 471 50X2,95 NB DIN 471 50X2,9 NB DIN 471 50X2,85 NB DIN 471 50X2,8 NB DIN 471 50X2,75 NB DIN 471 50X2,7 NB DIN 471 50X2,65 NB DIN 471 50X2,6 NB DIN 471 50X2,55 NB DIN 471 50X2,5 NB DIN 471 50X2,45 NB DIN 471 50X2,4 NB DIN 471 50X2,35 NB DIN 471 50X2,3 NB

0.000 F 0.000 F 0.000 F 0.000 F 0.000 F 0.000 F 0.000 F 0.000 F 0.000 F 0.000 0.000 F 0.000 F 0.000 F 0.000 F 0.014 S P F 0.000 F 0.000 F 0.000 F 0.000 F 0.000 F 0.000 F 0.000 F 0.000 F 0.000 F 0.100 P F 0.000 F 0.000 F 0.000 F 0.000 F

CD 1/2004 11.04.2007 sheet 20

ZF-ELCAT parts list parts list: figure:

1304 051 414 062.04.04

9 S 109 / SG*LL*ANGEFL*DW-WR H-H / ISUZU MAIN SHAFT

item

part no.

OCF description 0630 501 295 1 RETAINING RING 0630 501 146 1 RETAINING RING 0630 501 296 1 RETAINING RING 0630 501 145 1 RETAINING RING 260 1312 304 150 RH 1 PIPE 350 0735 320 816 2 NEEDLE CAGE 360 1304 304 471 1 HELICAL GEAR 370 1304 304 408 R 1 CLUTCH BODY 380 1304 204 051 H 1 SYNCHRONIZER /010 1304 304 591 R 1 SYNCHRO.BODY /020 1304 304 597 RH 1 SLIDING SLEEVE /030 1304 304 681 RH 2 SYNCHRO.RING /050 1297 304 436 RH 3 PRESSURE PIECE /060 0732 040 409 R 3 COMPR.SPRING 450 1304 304 408 R 1 CLUTCH BODY 460 1304 304 050 1 BUSH 462 1 RETAINING RING 0630 501 067 0630 501 068 0630 501 069 0630 501 070 0630 501 041 H 0630 501 278 H 470 0750 115 227 RH 480 1304 304 367 490 0735 321 011 H 500 1304 304 472 510 1304 304 660 RH 520 1304 204 052 H /110 1304 304 051 R /120 6002 305 515 RH /130 1238 304 394 R /140 1249 304 222 RH /150 0732 040 409 R 524 1304 304 683 R 530

1 RETAINING RING 1 RETAINING RING 1 RETAINING RING 1 RETAINING RING 1 RETAINING RING 1 RETAINING RING 1 NEEDLE CAGE 1 HELICAL GEAR 2 NEEDLE CAGE 1 HELICAL GEAR 1 CLUTCH BODY 1 SYNCHRONIZER 1 SYNCHRO.BODY 1 SLIDING SLEEVE 3 PRESSURE PIECE 3 BALL PIN 3 COMPR.SPRING 2 SYNCHRO.RING 1 RETAINING RING

mod. no. mod. intr.

technical information DIN 471 50X2,25 DIN 471 50X2,2 DIN 471 50X2,15 DIN 471 50X2,1 ENTHALT.IN 1312 304 149(3) 75,0X83,0X23,0 FA.SKF ENTHALT.IN 1304 304 336(1) KPL.1+2G ENTHALT.IN 1304 304 592(1) ENTHALT.IN 1304 304 596(1)

3969B IN 1268 304 509(2)

68056

opt. customer's code no. weight suppl.plant NB 0.000 F NB 0.000 F B NB 0.000 F NB 0.000 F B 0.000 F 1332590580 0.000 F 1332513740 0.000 F 1332654470 0.000 F 0.000 1332612310 0.000 F 1332621920 0.000 F 0.000 F 0.000 F 1332690420 0.000 F P 1332654470 0.000 F 1332590590 0.000 F 0.000

WTB -A= 1,90- 2,40(ABSTUFUNG:0,10MM) DIN 471 60X2,4 NB 1332590540 DIN 471 60X2,3 NB 1332590600 DIN 471 60X2,2 NB 1332590610 DIN 471 60X2,1 NB DIN 471 60X2 NB DIN 471 60X1,9 NB WTB 75,0X83,0X40,0 1332590650 2G/Z31 IN 1304 304 333(1) 1332524520 60,0X68,0X23,0 FA.SKF 1332590660 ENTHALT.IN 1304 304 330(1) 1332524530 ENTHALT.IN 1304 304 059(1) 1332654510 KPL.3+4G ZF-B114V 9S-90 1332612320 ENTHALT.IN 1304 304 193(1) 1332621930 1332630310 1332690510 1332690420

77271 WTB

0.000 F 0.000 F 0.000 F 0.000 F 0.010 P F B 0.000 F 0.000 F 0.000 F 0.000 F 0.000 F 0.000 F 0.000 0.000 F 0.000 F 0.000 F 0.000 F P 0.000 F P 0.000 F 0.000

ZF-ELCAT parts list parts list: figure:

1304 051 414 062.04.04

item

part no.

540 550

0630 501 146 0630 501 145 0630 501 035 H 0630 501 149 1304 304 660 RH 0735 371 748 H

OCF

CD 1/2004 11.04.2007 sheet 21

9 S 109 / SG*LL*ANGEFL*DW-WR H-H / ISUZU MAIN SHAFT

description

1 RETAINING RING 1 RETAINING RING 1 RETAINING RING 1 RETAINING RING 1 CLUTCH BODY 1 TA.ROLL.BEARING

mod. no. mod. intr.

68056 73328

technical information opt. customer's code no. weight suppl.plant -A= 1,90- 2,20(ABSTUFUNG:0,10MM) DIN 471 50X2,2 NB 0.000 F B DIN 471 50X2,1 NB 0.000 F B DIN 471 50X2 NB 0.010 P F B DIN 471 50X1,9 NB 0.000 F B ENTHALT.IN 1304 304 059(1) 1332654510 0.000 F 32,0X29,5 FA.TIMKEN 0.000 F

parts list: figure:

1304 051 414 062.06.19

9 S 109 / SG*LL*ANGEFL*DW-WR H-H / ISUZU GEARSHIFT SYST.

CD 1/2004 11.04.2007 sheet 22

* depending on parts list no.

parts list: figure:

1304 051 414 062.06.46

9 S 109 / SG*LL*ANGEFL*DW-WR H-H / ISUZU CONN.PARTS

CD 1/2004 11.04.2007 sheet 23

* depending on parts list no.

ZF-ELCAT parts list parts list: figure:

1304 051 414 062.06.19 062.06.46

CD 1/2004 11.04.2007 sheet 24

9 S 109 / SG*LL*ANGEFL*DW-WR H-H / ISUZU GEARSHIFT SYST. CONN.PARTS

item part no.

OCF description 030 1304 306 089 H 1 BEARING PLATE 040 1304 306 022 1 LOCKING PIECE 048 1304 306 053 1 GEAR SHIFT RAIL 050 1304 306 096 1 GEAR SHIFT FORK 060 1304 306 098 1 RELAY LEVER 070 1290 306 066 2 SLIDING PAD 072 1 ARTICULAT.BOLT 1304 306 081 H 1 ARTICULAT.BOLT 0730 300 093 1 SPRING WASHER 080 2 ARTICULAT.BOLT 1304 306 092 2 ARTICULAT.BOLT 0730 300 093 2 SPRING WASHER 098 1304 306 079 1 GEAR SHIFT RAIL 100 1304 306 043 1 GEAR SHIFT FORK 110 1290 306 066 2 SLIDING PAD 120 2 ARTICULAT.BOLT 1304 306 108 2 ARTICULAT.BOLT 0730 300 093 2 SPRING WASHER 138 1304 306 079 1 GEAR SHIFT RAIL 140 1304 306 077 H 1 GEAR SHIFT FORK 150 1290 306 066 2 SLIDING PAD 160 2 ARTICULAT.BOLT 1304 306 108 2 ARTICULAT.BOLT 0730 300 093 2 SPRING WASHER 180 1304 306 140 H 1 LOCKING LEVER 190 1304 306 090 H 1 BEARING PLATE 200 0730 009 856 H 1 RING 210 0732 041 374 1 COMPR.SPRING 220 1 SCREW PLUG 0636 302 068 H 1 SCREW PLUG 0730 008 057 R 1 SEALING RING 260 1 SWITCH 0501 311 807 H 1 SWITCH 0634 801 062 R 1 SEALING RING 270 0635 460 024 1 BALL 280 1 SCREW PLUG 0636 302 021 1 SCREW PLUG

mod. no. mod. intr.

42272 42272

technical information

ENTHALT.IN 1304 306 095(2) ENTHALT.IN 1304 306 097(1) IN 1290 306 194(2) M18X1,5 SK6 M18X1,5 M18X1,5 SK6 M18X1,5

35502 1+2G IN 1290 306 194(2) M18X1,5 SK6 M18X1,5 35502 R+CG IN 1290 306 194(2) M18X1,5 SK6 M18X1,5 3974B 40327 9468B

0091C

57730

9/16S-109 9/16 S 90 HINTEN WAAGRECHT

M14X1,5 * 35N.M*DICHTRING DIN 908 ST A3C M 14X1,5 A=1,50 SCHL*45N.M*DICHTRING DIN 7603 AL A 18 X 24 DIN 5401 13 G20 M18X1,5 * 35N.M*DICHTRING DIN 908 ST A3C M 18X1,5

opt. customer's code no. weight suppl.plant 1335390440 0.000 F 1335390450 0.000 F 1335313900 0.000 F 1335115250 0.000 F 1335115260 0.000 F 1335190810 0.000 F P 0.000 1335190820 0.000 F 1335190850 0.000 F 0.000 1335190830 0.000 F 1335190850 0.000 F 1335313910 0.000 F 1335115270 0.000 F 1335190810 0.000 F P 0.000 1335190840 0.000 F 1335190850 0.000 F 1335313910 0.000 F 1335115280 0.000 F 1335190810 0.000 F P 0.000 1335190840 0.000 F 1335190850 0.000 F 0.000 F 1335390470 0.000 F 0.000 F 1335390490 0.000 F 0.000 1341290610 0.000 F P S B 0.000 F 0.000 1824400801 0.000 F P 1331192490 0.000 F P G 1331192520 0.000 F P 0.000 0.000 F G B

ZF-ELCAT parts list parts list: figure:

item 600 610 620 630

640

650 660 670 780

950

1304 051 414 062.06.19 062.06.46

CD 1/2004 11.04.2007 sheet 25

9 S 109 / SG*LL*ANGEFL*DW-WR H-H / ISUZU GEARSHIFT SYST. CONN.PARTS

part no.

OCF description 0634 801 062 R 1 SEALING RING 1304 207 002 1 PIN 1268 307 170 RH 1 GASKET 1304 307 083 1 PLATE 2 HEXAGON SCREW 0636 015 411 H 2 HEXAGON SCREW 0630 302 090 RH 2 SPRING WASHER 1 SWITCH 0501 313 916 RH 1 SWITCH 0634 801 062 R 1 SEALING RING 1268 307 170 RH 1 GASKET 1295 307 390 1 PLATE 2 HEXAGON SCREW 0636 015 299 RH 2 HEXAGON SCREW 1 SCREW PLUG 0636 302 021 1 SCREW PLUG 0634 801 062 R 1 SEALING RING 6029 205 562 H 1 CABLE CONNECT.

mod. no. mod. intr. technical information 57730 DIN 7603 AL A 18 X 24 KPL. ENTHALT.IN 1290 306 272(2) ENTHALT.IN 1304 307 082(2) M8X28 ISO4017/8.8 A3C ISO 4017 8.8 A3C M 8 X 28 DIN 137 FST FE/ZN8C B 8 59885 OEFF*45N.M*DICHTRING 58602 ENTHALT.IN 0501 313 966(1) DIN 7603 AL A 18 X 24 ENTHALT.IN 1290 306 272(2) ENTHALT.IN 1295 307 389(3) M8X20 ISO4017/8.8 A3C ISO 4017 8.8 A3C M 8 X 20 M18X1,5 * 35N.M*DICHTRING DIN 908 ST A3C M 18X1,5 57730 DIN 7603 AL A 18 X 24 KPL. 2,00M OHNE AMP

opt. customer's code no. weight suppl.plant 1331192490 0.000 F P G 1331192980 0.000 F 1331192990 0.000 F 1331193000 0.000 F 0.000 1331193010 0.000 F 0.000 F G B S 0.000 1824400950 0.000 F P 1331192490 0.000 F P G 1331192990 0.000 F 1331193020 0.000 F 0.000 1331192960 0.000 F G P 0.000 0.000 F G B 1331192490 0.000 F P G 1826591520 0.000 F P

parts list: figure:

1304 051 414 062.07.08

9 S 109 / SG*LL*ANGEFL*DW-WR H-H / ISUZU G.SHIFT HOUSING

CD 1/2004 11.04.2007 sheet 26

* depending on parts list no.

parts list: figure:

1304 051 414 062.07.48

9 S 109 / SG*LL*ANGEFL*DW-WR H-H / ISUZU G.SHIFT SHAFT

CD 1/2004 11.04.2007 sheet 27

* depending on parts list no.

CD 1/2004 11.04.2007 sheet 28

ZF-ELCAT parts list parts list: figure:

1304 051 414 062.07.08 062.07.48

9 S 109 / SG*LL*ANGEFL*DW-WR H-H / ISUZU G.SHIFT HOUSING G.SHIFT SHAFT

item part no.

OCF description 010 1304 307 385 H 1 G.SHIFT HOUSING 020 1304 307 338 R 1 GASKET 030 1 HEXAGON SCREW 0636 010 634 1 HEXAGON SCREW 0630 302 090 RH 1 SPRING WASHER 034 1 HEXAGON SCREW 0636 010 634 1 HEXAGON SCREW 0630 302 090 RH 1 SPRING WASHER 038 1 HEXAGON SCREW 0636 010 634 1 HEXAGON SCREW 0630 302 090 RH 1 SPRING WASHER 042 1 HEXAGON SCREW 0636 010 634 1 HEXAGON SCREW 0630 302 090 RH 1 SPRING WASHER 046 1 HEXAGON SCREW 0636 010 540 1 HEXAGON SCREW 0630 302 090 RH 1 SPRING WASHER 050 1 HEXAGON SCREW 0636 010 540 1 HEXAGON SCREW 0630 302 090 RH 1 SPRING WASHER 054 1 HEXAGON SCREW 0636 010 540 1 HEXAGON SCREW 0630 302 090 RH 1 SPRING WASHER 058 1 HEXAGON SCREW 0636 010 540 1 HEXAGON SCREW 0630 302 090 RH 1 SPRING WASHER 060 0635 303 053 H 1 NEEDLE SLEEVE 070 080 110

230 240 300 310

1304 307 019 1304 307 336 0636 302 021 0634 801 062 R 1304 307 410 1238 307 411 R 1304 307 258 1304 307 259

2 DETENT LEVER 4 PIN 2 SCREW PLUG 2 SCREW PLUG 2 SEALING RING 1 G.SHIFT SHAFT 1 PROTECTING CAP 1 DRIVER 1 DRIVER

mod. no. mod. intr.

technical information ENTHALT.IN 1304 307 417(0) M8X105 ISO4014/8.8 A3C ISO 4014 8.8 A3C M 8 X105 DIN 137 FST FE/ZN8C B 8 M8X105 ISO4014/8.8 A3C ISO 4014 8.8 A3C M 8 X105 DIN 137 FST FE/ZN8C B 8 M8X105 ISO4014/8.8 A3C ISO 4014 8.8 A3C M 8 X105 DIN 137 FST FE/ZN8C B 8 M8X105 ISO4014/8.8 A3C ISO 4014 8.8 A3C M 8 X105 DIN 137 FST FE/ZN8C B 8 M8X75 ISO4014/8.8 A3C ISO 4014 8.8 A3C M 8 X 75 DIN 137 FST FE/ZN8C B 8 M8X75 ISO4014/8.8 A3C ISO 4014 8.8 A3C M 8 X 75 DIN 137 FST FE/ZN8C B 8 M8X75 ISO4014/8.8 A3C ISO 4014 8.8 A3C M 8 X 75 DIN 137 FST FE/ZN8C B 8 M8X75 ISO4014/8.8 A3C ISO 4014 8.8 A3C M 8 X 75 DIN 137 FST FE/ZN8C B 8 FA. INA ST KAEFIG HK 2520 25X32X20

57730

ENTHALT.IN 1304 307 334(3) M18X1,5 * 35N.M*DICHTRING DIN 908 ST A3C M 18X1,5 DIN 7603 AL A 18 X 24 ENTHALT.IN 1304 307 409(1) ENTHALT.IN 1304 307 093(2)

opt. customer's code no. weight suppl.plant 1335414850 0.000 1335420580 0.000 F 0.000 1335492050 0.000 F G 0.000 F G B S 0.000 1335492050 0.000 F G 0.000 F G B S 0.000 1335492050 0.000 F G 0.000 F G B S 0.000 1335492050 0.000 F G 0.000 F G B S 0.000 1090890150 0.000 F G 0.000 F G B S 0.000 1090890150 0.000 F G 0.000 F G B S 0.000 1090890150 0.000 F G 0.000 F G B S 0.000 1090890150 0.000 F G 0.000 F G B S 1335491620 0.000 F P B 1335491870 1335492060

1331192490 1335221550

0.000 F 0.000 F 0.000 0.000 F G B 0.000 F P G 0.000 F 0.000 F 0.000 F 0.000 F

CD 1/2004 11.04.2007 sheet 29

ZF-ELCAT parts list parts list: figure:

1304 051 414 062.07.08 062.07.48

item part no.

320 1304 307 260 330 0735 470 126 332 0735 470 126 340 1304 307 442 360 0631 329 071

9 S 109 / SG*LL*ANGEFL*DW-WR H-H / ISUZU G.SHIFT HOUSING G.SHIFT SHAFT

OCF description 1 DRIVER 6 ROLLER 3 ROLLER 1 DETENT PART 1 SLOT.PIN

362

0631 329 029

1 SLOT.PIN

370 380 382 500

1304 307 255 0631 329 069 RH 0631 329 027

1 DETENT BUSH 1 SLOT.PIN 1 SLOT.PIN 1 DETENT COVER 1 DETENT COVER 1 DETENT COVER 1 GASKET 2 BALL 2 CYLINDRICAL PIN 3 G.SHIFT DETENT 3 COMPR.SPRING 1 THROTTLE SCREW 1 THROTTLE SCREW 1 SEALING RING 1 CUT-OFF VALVE 2 BALL ROLLER 4 HEXAGON SCREW 4 HEXAGON SCREW 4 WASHER

510 530 540 550 580 594

600 604 610

1304 307 257 H 1304 307 321 H 1304 307 437 RH 0635 460 034 0631 306 849 1304 307 339 H 0732 042 471 0737 843 061 0730 008 056 R 6038 202 045 0501 209 188 0636 010 575 0630 001 075 RH

620 650

660 662

680

0634 313 505 R 1304 307 315 H 1304 307 194 H 0634 314 021 H 0636 015 321 RH 0630 302 090 RH 0750 115 335 H

1 O-RING 1 INSERT 1 INSERT 1 INSERT 1 O-RING 2 HEXAGON SCREW 2 HEXAGON SCREW 2 SPRING WASHER 1 BALL ROLLER

mod. no. mod. intr.

2848A

technical information 8,0X8,0 FA.INA 8,0X8,0 FA.INA ENTHALT.IN 1304 307 441(1) DIN 1481 ALT 6 X 36 AUSG.78-11 DIN 1481 ALT 3,5X 36 AUSG.78-11 ENTHALT.IN 1308 307 009(2) ISO 8752 ST 6 X 30 ISO 8752 ST 3,5X 28 WTB ENTHALT.IN 1304 307 320(1) ENTHALT.IN 1304 307 320(1)

opt. customer's code no. weight suppl.plant 0.000 F 1335290900 0.000 F 1335290900 0.000 F 0.000 F 1335492070 0.000 F P 1335492080

0.000 F P

1335492090 1335190440 1335290540

0.000 F 0.000 F P 0.000 F 0.000 0.000 0.000 0.000 F 0.000 F G 0.000 F 0.000 F 0.000 F 0.000 0.000 F 0.000 F B 0.000 F 0.000 F 0.000 0.000 F 0.000 F P G

WW 1335430450 WW

76941 DIN 5401 6,350 G20 ZFN 6 16MNCR5 E

71985 8664B 6472C

72016

6 M 6X 60

D=2,00 D=2,00 IN 0737 843 058(2) A12X17 KPL.H-H*ABLUFTDROSSEL 2,50 KPL. M8X65 ISO4014/8.8 A3C ISO 4014 8.8 A3C M 8 X 65 DIN 125 ALT 200HV A3C AUSG.908,4 ZFN 744 ACM -80-10 42 X 3 WTB IN 1304 307 317(2) ZFN 744 ACM -70-10 36,2 X 3 M8X30 ISO4017/8.8 A3C ISO 4017 8.8 A3C M 8 X 30 DIN 137 FST FE/ZN8C B 8 WTB

1335492100 1335492110 1335492120 1335492010

1335290850

1335491590

WW 1335290920 WW

1335491720

0.000 F 0.000 0.000 F 0.000 0.000 0.000 0.000 F P G 0.000 F G B S 0.000 F

ZF-ELCAT parts list parts list: figure:

1304 051 414 062.07.08 062.07.48

CD 1/2004 11.04.2007 sheet 30

9 S 109 / SG*LL*ANGEFL*DW-WR H-H / ISUZU G.SHIFT HOUSING G.SHIFT SHAFT

item part no.

OCF description 690 1304 307 331 H 1 COVER 694 1304 307 277 RH 1 GASKET 800 1 DETENT PLUNGER 1304 207 016 H 1 DETENT PLUNGER 0634 801 332 R 1 SEALING RING

mod. no. mod. intr.

72016 54991 79020

technical information ENTHALT.IN 1304 307 329(2) ENTHALT.IN 1304 307 276(3) 60N*50N.M*60GRAD KPL. IN 1304 207 015(1) DIN 7603 ST FE/ZN8C A 16 X 22

opt. customer's code no. weight suppl.plant 1335492160 0.000 F 1335492170 0.000 F 0.000 0.000 F 0.000 F

parts list: figure:

1304 051 414 062.08.02

9 S 109 / SG*LL*ANGEFL*DW-WR H-H / ISUZU SHIFT TURRET

CD 1/2004 11.04.2007 sheet 31

* depending on parts list no.

CD 1/2004 11.04.2007 sheet 32

ZF-ELCAT parts list parts list: figure:

item 010

1304 051 414 062.08.02

9 S 109 / SG*LL*ANGEFL*DW-WR H-H / ISUZU SHIFT TURRET

064

OCF description 1 G.SHIFT COVER 1304 307 158 H 1 G.SHIFT COVER 1304 307 042 H 1 G.SHIFT COVER 0501 318 308 RH 1 GASKET 4 HEXAGON SCREW 0636 015 393 R 4 HEXAGON SCREW 0630 302 090 RH 4 SPRING WASHER 0635 303 053 H 1 NEEDLE SLEEVE

120 130 150

0730 260 330 R 0634 300 302 R 0634 307 367 R

1 BEARING BUSH 1 SHAFT SEAL 1 ROD WIPER

300 310 320

1304 307 375 H 0501 318 308 RH

1 COVER 1 GASKET 4 HEXAGON SCREW 4 HEXAGON SCREW 4 SPRING WASHER

020 030

part no.

0636 015 321 RH 0630 302 090 RH

mod. no. mod. intr.

technical information WTB

4991B M8X50 ISO4017/8.8 A3C ISO 4017 8.8 A3C M 8 X 50 DIN 137 FST FE/ZN8C B 8 FA. INA ST KAEFIG HK 2520 25X32X20 A=20,00 ZFN 132 NB 25 X 35X 7 B FA. CFW 88NBR/101 AS 25X 35X 7 X10

opt. customer's code no. weight suppl.plant 0.000 WW 1335430460 0.000 F WW 0.000 0.000 F 0.000 0.000 F 0.000 F G B S 1335491620 0.000 F P B 1335491240 1335491190 1335430470

4991B M8X30 ISO4017/8.8 A3C ISO 4017 8.8 A3C M 8 X 30 DIN 137 FST FE/ZN8C B 8

1335491720

0.000 F 0.000 F 0.000 F P G 0.000 F 0.000 F 0.000 0.000 F P G 0.000 F G B S

parts list: figure:

1304 051 414 062.12.02

9 S 109 / SG*LL*ANGEFL*DW-WR H-H / ISUZU SET OF SPRINGS

CD 1/2004 11.04.2007 sheet 33

* depending on parts list no.

ZF-ELCAT parts list parts list: figure:

1304 051 414 062.12.02

CD 1/2004 11.04.2007 sheet 34

9 S 109 / SG*LL*ANGEFL*DW-WR H-H / ISUZU SET OF SPRINGS

item part no.

OCF description 180 0732 042 207 2 COMPR.SPRING 370 0730 003 740 1 WASHER 390 0730 003 740 1 WASHER 402 0732 040 728 H 1 COMPR.SPRING 500 0630 501 248 1 RETAINING RING 672 0732 040 819 1 COMPR.SPRING

mod. no. mod. intr.

72016

technical information A=2,00 A=2,00 FA. ORBIS

25X2 AS25-00

opt. customer's code no. weight suppl.plant 0.000 F 0.000 F 0.000 F 0.000 F P 1335390500 0.000 F P B 1335492210 0.000 F

parts list: figure:

1304 051 414 062.43.02

9 S 109 / SG*LL*ANGEFL*DW-WR H-H / ISUZU GP HOUSING

CD 1/2004 11.04.2007 sheet 35

* depending on parts list no.

parts list: figure:

1304 051 414 062.43.40

9 S 109 / SG*LL*ANGEFL*DW-WR H-H / ISUZU CLOSING COMPON.

CD 1/2004 11.04.2007 sheet 36

* depending on parts list no.

CD 1/2004 11.04.2007 sheet 37

ZF-ELCAT parts list parts list: figure:

1304 051 414 062.43.02 062.43.40

9 S 109 / SG*LL*ANGEFL*DW-WR H-H / ISUZU GP HOUSING CLOSING COMPON.

item part no.

OCF description 010 1304 301 322 1 HOUSING 020 1304 301 305 1 GASKET 030 1 HEXAGON SCREW 0736 010 181 1 HEXAGON SCREW 034 1 HEXAGON SCREW 0736 010 181 1 HEXAGON SCREW 038 1 HEXAGON SCREW 0736 010 180 1 HEXAGON SCREW 042 1 HEXAGON SCREW 0736 010 179 1 HEXAGON SCREW 046 1 HEXAGON SCREW 0736 010 180 1 HEXAGON SCREW 050 1 HEXAGON SCREW 0736 010 180 1 HEXAGON SCREW 054 1 HEXAGON SCREW 0736 010 181 1 HEXAGON SCREW 058 1 HEXAGON SCREW 0736 010 181 1 HEXAGON SCREW 062 1 HEXAGON SCREW 0736 010 180 1 HEXAGON SCREW 066 4 HEXAGON SCREW 0736 010 180 4 HEXAGON SCREW 068 1 HEXAGON SCREW 0736 010 180 1 HEXAGON SCREW 070 3 HEXAGON SCREW 0736 010 180 3 HEXAGON SCREW 074 1 HEXAGON SCREW 0736 010 181 1 HEXAGON SCREW 080 0631 306 229 H 2 CYLINDRICAL PIN 090 0750 116 197 H 1 BALL BEARING 100 1 SHIM 2049 309 532 2049 309 533 2049 309 534 2049 309 535 2049 309 536

1 SHIM 1 SHIM 1 SHIM 1 SHIM 1 SHIM

mod. no. mod. intr.

technical information III

7698C

opt. customer's code no. weight suppl.plant 0.000 F 0.000 F 0.000 1331390570 0.000 F 0.000 1331390570 0.000 F 0.000 0.000 F 0.000 1331390580 0.000 F 0.000 0.000 F 0.000 0.000 F 0.000 1331390570 0.000 F 0.000 1331390570 0.000 F 0.000 0.000 F 0.000 0.000 F 0.000 0.000 F 0.000 0.000 F 0.000 1331390570 0.000 F 1331192920 0.000 F 1331390630 0.000 F P 0.000

M10X110 M10X110 M10X110 M10X110 M10X70 M10X70 M10X50 M10X50 M10X70 M10X70 M10X70 M10X70 M10X110 M10X110 M10X110 M10X110 M10X70 M10X70 M10X70 M10X70 M10X70 M10X70 M10X70 M10X70 M10X110 M10X110 ZFN 6 NIROSTA 16 M 6X 36 WTB 80,0X140,0X26,0 WTB 0730 006 531(3) -A= 1,30- 2,20(ABSTUFUNG:0,10MM) A=2,20 NB A=2,10 NB 1331390650 A=2,00 NB 1331390660 A=1,90 NB 1331390670 A=1,80 NB 1331390680

0.047 P 0.045 P 0.043 P 0.041 P 0.050 P

ZF-ELCAT parts list parts list: figure:

item

200 210 220

1304 051 414 062.43.02 062.43.40

CD 1/2004 11.04.2007 sheet 38

9 S 109 / SG*LL*ANGEFL*DW-WR H-H / ISUZU GP HOUSING CLOSING COMPON.

part no.

OCF description 0730 006 532 1 SHIM 0730 006 533 1 SHIM 0730 006 534 1 SHIM 0730 007 781 1 SHIM 0730 007 782 1 SHIM 1304 301 034 1 COVER 1238 308 201 RH 1 GASKET 4 HEXAGON SCREW 0636 016 181 4 HEXAGON SCREW

mod. no. mod. intr.

34612

technical information opt. customer's code no. weight suppl.plant A=1,70 NB 1331390690 0.000 F P A=1,60 NB 1331390700 0.000 F P A=1,50 NB 1331390710 0.000 F A=1,40 NB 1331390720 0.000 F A=1,30 NB 1331390730 0.000 F ENTHALT.IN 1238 308 199(1) 0.000 F ENTHALT.IN 1238 308 202(2) 0.000 F M12X28 DIN933ALT/8.8 A3C 0.000 DIN 933 ALT 8.8 A3C AUSG.87-09 0.000 F M 12 X 28

parts list: figure:

1304 051 414 062.44.03

9 S 109 / SG*LL*ANGEFL*DW-WR H-H / ISUZU PLANETARY DRIVE

CD 1/2004 11.04.2007 sheet 39

* depending on parts list no.

CD 1/2004 11.04.2007 sheet 40

ZF-ELCAT parts list parts list: figure:

1304 051 414 062.44.03

9 S 109 / SG*LL*ANGEFL*DW-WR H-H / ISUZU PLANETARY DRIVE

item part no.

OCF description 030 1304 232 095 H 1 PLANET CARRIER 040 1304 232 037 1 PLANET GEAR SET 050 0730 103 102 12 INTERM.WASHER 060 0501 304 692 8 WASHER 070 0735 470 115 160 NEEDLE ROLLER 080 1304 332 111 H 4 PLANET SHAFT 090 0631 329 037 4 SLOT.PIN 110 1304 332 215 1 RING GEAR CARR. 116 1304 333 012 1 BUSH 120 0750 116 165 RH 1 BALL BEARING 130 1 SNAP RING

140 150

0730 513 755 H 0730 513 756 H 0730 513 757 H 0730 513 758 H 0730 513 759 H 0730 513 760 H 1304 332 178 H 0730 505 140

1 SNAP RING 1 SNAP RING 1 SNAP RING 1 SNAP RING 1 SNAP RING 1 SNAP RING 1 RING GEAR 1 LOCKING WIRE

mod. no. mod. intr. technical information 66708 KPL. IN 1304 232 035(1) KPL. A=1,50 IN 0730 105 951(2) ENTHALT.IN 0501 304 086(2) 5,0X15,3 FA.INA ISO 8752 ST 4 X 26 ENTHALT.IN 1304 332 214(0)

0420A

opt. customer's code no. weight suppl.plant 1332312850 0.000 F 1332392300 0.000 F 1332391760 0.000 F P 1332392310 0.000 F P 1332392320 0.000 F 1332392330 0.000 F 1332392340 0.000 F P B 1333312410 0.000 F 1332392350 0.000 F 0.000 F 0.000

WTB 80,0X110,0X16,0 WTB 0730 513 754(2) -A= 2,00- 2,50(ABSTUFUNG:0,10MM) A=2,50 NB A=2,40 NB A=2,30 NB A=2,20 NB A=2,10 NB A=2,00 NB Z86 1333390470 A=2,00 IN 0730 505 052(2) 1333390480

0.000 F 0.000 F 0.000 F 0.000 F 0.000 F 0.000 F 0.000 F 0.000 F

parts list: figure:

1304 051 414 062.45.03

9 S 109 / SG*LL*ANGEFL*DW-WR H-H / ISUZU SYNCHRONIZER

CD 1/2004 11.04.2007 sheet 41

* depending on parts list no.

ZF-ELCAT parts list parts list: figure:

1304 051 414 062.45.03

9 S 109 / SG*LL*ANGEFL*DW-WR H-H / ISUZU SYNCHRONIZER

item part no.

OCF description 110 1304 233 006 H 1 CLUTCH BODY 130 1313 333 001 R 1 SYNCHRO.BODY 140 1 RETAINING RING 0630 501 061 RH 0630 501 173 R 0630 501 174 R 0630 501 175 R 150

160 170 180 190 210

1296 333 044 RH 1296 333 045 RH 1304 333 011 1240 304 278 R 0732 040 385 R 0732 040 386 R 1304 233 013 H

CD 1/2004 11.04.2007 sheet 42

1 RETAINING RING 1 RETAINING RING 1 RETAINING RING 1 RETAINING RING 2 SYNCHRO.RING 2 SYNCHRO.RING 2 SYNCHRO.RING 1 SLIDING SLEEVE 9 PRESSURE PIECE 9 COMPR.SPRING 9 COMPR.SPRING 1 CLUTCH BODY

mod. no. mod. intr.

78513 0198A 0198A

2334A

technical information opt. customer's code no. weight suppl.plant KPL. IN 1304 233 008(0) 1332654530 0.000 F ENTHALT.IN 1296 333 014(1) 1332612300 0.000 F WTB 0.000 -A= 3,70- 4,00(ABSTUFUNG:0,10MM) DIN 471 125X4 NB 1332690470 0.000 F B DIN 471 125X3,9 NB 1332690480 0.000 F DIN 471 125X3,8 NB 0.000 F DIN 471 125X3,7 NB 1332690500 0.000 F WTB*SINT/SCHMIEDE*MOLYB. 0.000 WW 0.000 IN 1296 333 055(1) WW 0.000 F ENTHALT.IN 1304 333 013(1) 1332621950 0.000 F ZF_B119-167 0.000 F P 0.000 F P 0.000 F P KPL. IN 1304 233 012(2) 1332654540 0.000 F

parts list: figure:

1304 051 414 062.46.05

9 S 109 / SG*LL*ANGEFL*DW-WR H-H / ISUZU GP SHIFT SYSTEM

CD 1/2004 11.04.2007 sheet 43

* depending on parts list no.

parts list: figure:

1304 051 414 062.46.40

9 S 109 / SG*LL*ANGEFL*DW-WR H-H / ISUZU CONN.PARTS

CD 1/2004 11.04.2007 sheet 44

* depending on parts list no.

ZF-ELCAT parts list parts list: figure:

1304 051 414 062.46.05 062.46.40

9 S 109 / SG*LL*ANGEFL*DW-WR H-H / ISUZU GP SHIFT SYSTEM CONN.PARTS

item part no.

OCF description 010 1304 334 075 1 GEAR SHIFT RAIL 020 0750 112 047 R 1 FLANGE PACKING 030 1315 334 041 1 PISTON 032 0734 307 287 2 SEALING RING 060 0750 112 096 R 1 GUIDE RING 070 1 LOCKING NUT 0737 006 095 R 1 LOCKING NUT 080 1304 334 079 H 1 CYLINDER 090 0634 313 338 1 O-RING 100 3 HEXAGON SCREW 0636 023 023 H 3 HEXAGON SCREW 110 120

140 150

200 206 208

1304 334 063 1315 334 011 0730 300 005 1272 334 003 1313 207 004 RH 0634 801 332 R 0635 460 024 6029 205 562 H 0501 313 916 RH 0634 801 062 R

CD 1/2004 11.04.2007 sheet 45

1 GEAR SHIFT FORK 2 ARTICULAT.BOLT 2 ARTICULAT.BOLT 2 SPRING WASHER 2 SLIDING PAD 1 DETENT PLUNGER 1 DETENT PLUNGER 1 SEALING RING 1 BALL 1 CABLE CONNECT. 1 SWITCH 1 SWITCH 1 SEALING RING

mod. no. mod. intr.

0894B

55005

59885 58602

technical information

opt. customer's code no. weight suppl.plant 1335313920 0.000 F WTB 22X36X14,5 1335190450 0.000 F ENTHALT.IN 1315 334 040(1) 0.000 F 50X100X7,5 FA.KACO 0.000 F WTB 1335190900 0.000 F M16X1,5 ZFN99 0.000 MS16X1,5 1335190490 0.000 F 0.000 F ZFN 744 FPM -80-10 108 X 3 1335190930 0.000 F AM10X65 DIN6921ALT/10.9A3C 0.000 DIN 6921 ALT 10.9 A3CSM AUSG.831331192880 0.000 F A M 10X 65 1335115290 0.000 F M24X1,5 SK6 0.000 M24X1,5 1335190580 0.000 F 1335190590 0.000 F P --1335190950 0.000 F 105N*50N.M*90GRAD 0.000 KPL. IN 1313 207 001(2) 1331192510 0.000 F P DIN 7603 ST FE/ZN8C A 16 X 22 0.000 F DIN 5401 13 G20 1331192520 0.000 F P KPL. 2,00M OHNE AMP 1826591520 0.000 F P OEFF*45N.M*DICHTRING 0.000 ENTHALT.IN 0501 313 966(1) 1824400950 0.000 F P DIN 7603 AL A 18 X 24 1331192490 0.000 F P G

parts list: figure:

1304 051 414 062.57.09

9 S 109 / SG*LL*ANGEFL*DW-WR H-H / ISUZU RANGE SELECTION

CD 1/2004 11.04.2007 sheet 46

* depending on parts list no.

ZF-ELCAT parts list parts list: figure:

1304 051 414 062.57.09

CD 1/2004 11.04.2007 sheet 47

9 S 109 / SG*LL*ANGEFL*DW-WR H-H / ISUZU RANGE SELECTION

item part no.

OCF description 010 1304 245 015 H 1 PIPE 020 1 UNION SCREW 0637 835 515 H 1 UNION SCREW 0730 008 057 R 2 SEALING RING 030 1 UNION SCREW 0637 835 515 H 1 UNION SCREW 0730 008 057 R 2 SEALING RING 050 1304 245 016 H 1 PIPE 060 1 UNION SCREW 0637 835 515 H 1 UNION SCREW 0730 008 057 R 2 SEALING RING 070 1 UNION SCREW 0637 835 515 H 1 UNION SCREW 0730 008 057 R 2 SEALING RING 140 0659 160 068 H 2 CABLE CLIP

mod. no. mod. intr. technical information opt. customer's code no. weight suppl.plant 6252B KPL. 0.000 F 3946B 10 DIN7643 0.000 DIN 7643 10 0.000 F P G S A=1,50 0.000 F 3946B 10 DIN7643 0.000 DIN 7643 10 0.000 F P G S A=1,50 0.000 F 6253B KPL. 0.000 F 3946B 10 DIN7643 0.000 DIN 7643 10 0.000 F P G S A=1,50 0.000 F 3946B 10 DIN7643 0.000 DIN 7643 10 0.000 F P G S A=1,50 0.000 F FA. HELLERMANN PA6.6 SCHWARZ 0.000 F T30L-W 3,6X200

parts list: figure:

1304 051 414 062.61.01

9 S 109 / SG*LL*ANGEFL*DW-WR H-H / ISUZU PARKING BRAKE

CD 1/2004 11.04.2007 sheet 48

* depending on parts list no.

ZF-ELCAT parts list parts list: figure:

1304 051 414 062.61.01

item part no.

010 0634 303 110 014 0634 316 181 020 1304 301 296 030 1304 308 001 040 1304 301 317 050 0736 010 191 054 0636 016 195

060 070 080 090 100 110

9 S 109 / SG*LL*ANGEFL*DW-WR H-H / ISUZU PARKING BRAKE

OCF description 1 O-RING 1 O-RING 1 GASKET 1 SPEEDO.WORM 1 HOUSING 8 HEXAGON SCREW 8 HEXAGON SCREW 5 HEXAGON SCREW 5 HEXAGON SCREW 5 HEXAGON SCREW

0630 001 049 H

5 WASHER

0768 044 251 0735 321 273 0630 513 010 H 0750 111 377 1304 338 092 1304 338 045

5 HEXAGON SCREW 1 NEEDLE BEARING 1 SNAP RING 2 SHAFT SEAL 1 OUTPUT FLANGE 1 WASHER 2 HEXAGON SCREW 2 HEXAGON SCREW

0636 011 478 130 1304 208 001 /150 0634 300 185 RH 0634 801 324 RH 140 0730 361 059

CD 1/2004 11.04.2007 sheet 49

1 SPEEDO SHAFT 1 SPEEDO SHAFT 1 SHAFT SEAL 1 SEALING RING 1 COVER

mod. no. mod. intr.

73613 ZFN 73613 ZFN

4941C

technical information 744 NBR -70-10 138 X 3 744 ACM -70-10 10 X 3

opt. customer's code no. weight suppl.plant 0.003 P F 1331390600 0.000 F 1331320760 0.000 F 1333710640 0.000 F PARKBREMSE ISUZU 1331312040 0.000 F M10X65 0.000 M10X65 1331390610 0.000 F WTB*M12X75 DIN933ALT/8.8A3 0.000 M12X75 DIN933ALT/8.8 A3C 0.000 DIN 933 ALT 8.8 A3C AUSG.87-09 0.000 F M 12 X 75 DIN 125 ALT 200HV A3C AUSG.900.000 F P B 13 M12X75 0.000 95,0X115,0X26,0 FA.INA 1333390490 0.000 F FA. ORBIS SB 115 1333390500 0.000 F WTB 95X110X10 1333390510 0.000 F 1372432880 0.000 F ENTHALT.IN 1295 332 063(1) 1095090600 0.000 F M12X160 DIN931ALT/10.9 0.000 DIN 931 ALT 10.9 AUSG.87-09 1090091680 0.000 F P M 12 X160 M30X1,5 0.000 KPL. 0.000 F ZFN 132 NB 10 X 15X 3 BOF 1333790080 0.001 P F DIN 7603 ST FE/ZN8C A 30 X 36 0.000 F 1372491520 0.000 F P

parts list: figure:

1304 051 414 062.92.00

9 S 109 / SG*LL*ANGEFL*DW-WR H-H / ISUZU MOUNTING

CD 1/2004 11.04.2007 sheet 50

* depending on parts list no.

parts list: figure:

1304 051 414 062.92.16

9 S 109 / SG*LL*ANGEFL*DW-WR H-H / ISUZU CLUTCH HOUSING

CD 1/2004 11.04.2007 sheet 51

* depending on parts list no.

ZF-ELCAT parts list parts list: figure:

1304 051 414 062.92.00 062.92.16

item part no.

010 6060 301 316 020 0636 020 403 0630 001 021 030 040 190 260

6060 301 195 0636 015 388 H 0635 460 012 6060 301 162

CD 1/2004 11.04.2007 sheet 52

9 S 109 / SG*LL*ANGEFL*DW-WR H-H / ISUZU MOUNTING CLUTCH HOUSING

OCF description 1 BELL HOUSING 10 HEXAGON SCREW 10 HEXAGON SCREW 10 WASHER 1 COVER 4 HEXAGON SCREW 4 HEXAGON SCREW 4 BALL 1 SEALING CAP

mod. no. mod. intr.

0369B

64137

technical information

opt. customer's code no. weight suppl.plant 1311111830 0.000 F M18X1,5X85 ISO8765/8.8 A3C 0.000 ISO 8765 8.8 A3C M 18X1,5 X 85 0.000 F DIN 125 ALT 200HV AUSG.90-03 0.000 F P G 19 1311190240 0.000 F M8X12 ISO4017/8.8 A3C 0.000 ISO 4017 8.8 A3C M 8 X 12 1311190250 0.000 F G DIN 5401 6,5 G20 0.000 F P G 1311190260 0.000 F

**** END ****