DOWNLOAD PDF ZF 5HP30 Automatic Transmission Parts Manual

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Table of Contents 5HP30 Transmission Overview (North American Applications) Make / Model / Model Year 5HP30 Technical Information Torque, Gear Ratio & Weight Transmission Oil Reference Guide 5HP30 Lubrications 5HP30 Technical Literature 5HP30 General Transmission Oil Filling Procedure 5HP30 Spare Parts How To Use This Catalog Gearbox Housing Group Input Group Oil Sump Group Oil Supply Group Output Group Converter Group Parking Lock Group Planetary Drive Groups Clutch Pack Groups 5HP30 Valve Body Duct Plate Group Valve Housing Groups 5HP30 Selective Shims, Snap Rings & Kit Content 5HP30 Selective Shims & Snap Rings 5HP30 Kit Content 5HP30 Torque Converter Spare Parts & Kits 5HP30 Torque Converter Spare Parts 5HP30 Torque Converter Kits Miscellaneous Quotation / Order Form Notes

All Rights Reserved

For Reference Only

02 03 03 03 03 04 06 07 10 11 12 13 14 15 16 18 25 27 32 34 40 40 41 42

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5HP30 Transmission Overview (North American Applications) Make / Model / Model Year – BMW (A5S 560Z) Make Model Style BMW 540i E34 Sedan (M60) BMW 540i BMW 740i

E39 Sedan (M60) E32 Sedan

BMW 740i BMW 740i BMW 740iL

E38 Sedan (M60) E38 Sedan (M62) E32 Sedan

BMW 740iL BMW 740iL BMW 750iL

E38 Sedan (M60) E38 Sedan (M62) E38 Sedan

BMW 840Ci BMW 840i

E31 Coupe E31 Coupe

BMW 850Ci

E31 Coupe (M73)

Model Year From – Up to Code OE Part # ZF Part # 1992 – 1995 – 04/95 ML 24 00 1 421 349 1055 000 010 1992 – 1995 PA 24 00 1 422 505 1055 000 029 1995 – 1997 – 01/97 PK 24 00 1 422 476 1055 000 026 1992 – 1994 ML 24 00 1 421 349 1055 000 010 1992 – 1994 PA 24 00 1 422 505 1055 000 029 1994 – 1995 PY 24 00 1 422 509 1055 000 031 1996 – 1997 – 01/97 PK 24 00 1 422 476 1055 000 026 1992 – 1994 ML 24 00 1 421 349 1055 000 010 1992 – 1994 PA 24 00 1 422 505 1055 000 029 1994 – 1995 PY 24 00 1 422 509 1055 000 031 1996 – 1997 – 01/97 PK 24 00 1 422 476 1055 000 026 1994 – 1995 – 04/95 OC 24 00 1 421 818 1055 000 017 1994 – 1998 – 09/98 PZ 24 00 1 422 511 1055 000 032 1998 – 2001 09/98 – TK 24 00 1 423 478 1055 000 040 1995 – 1996 PK 24 00 1 422 476 1055 000 026 1993 – 1995 – 04/95 MR 24 00 1 421 499 1055 000 011 1993 – 1995 PL 24 00 1 422 507 1055 000 030 1994 – 1995 – 04/95 OC 24 00 1 421 818 1055 000 017 1994 – 1997 PZ 24 00 1 422 511 1055 000 032

Note: Transmission specification number 1055 000 010 is replaced by 1055 000 029, 1055 000 011 is replaced by 1055 000 030, and 1055 000 017 is replaced by 1055 000 032.

Make / Model / Model Year – Aston Martin Make Aston Martin Aston Martin

Model DB7 Vantage DB7 Vantage Volante

Engine V12 6.0 liter V12 6.0 liter

Model Year 1999 – 1999 –

OE Part # ZF Part # 42-120296-AA 1055 000 039 42-120296-AA 1055 000 039

Model Year 1999 –

OE Part # PL20318PA

ZF Part # 1055 000 028

Model Year 1998 –

OE Part # PL20365PA

ZF Part # 1055 000 027

Make / Model / Model Year – Bentley Make Bentley

Model Arnage

Engine V8 6.8 liter

Make / Model / Model Year – Rolls Royce Make Rolls Royce

Model Silver Seraph

Engine V12 5.4 liter

Note: This spare parts catalog includes only transmission specification numbers for North American applications. For all other 5HP30 transmission specification numbers, please contact your preferred ZF passenger car transmission distributor for more information about available spare parts and kits.

Type Plate: Located on the main housing of transmission. Please refer to ZF transmission specification # when searching for spare parts and kits in this catalog (last three digits).

Transmission Serial # ZF Transmission Specification # Vehicle Manufacturer Transmission #

All Rights Reserved

For Reference Only

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5HP30 Technical Information Torque, Gear Ratio & Weight Input Torque 560 Nm

1st Gear 3.55

2nd Gear 2.24

3rd Gear 1.54

4th Gear 1.00

5th Gear 0.79

Rev Gear 3.68

Weight

Oil Capacity

(approximate)

(approximate)

~109 kg (240 lbs.) ~13.5 liter (14.3 quart)

Transmission Oil Reference Guide Make BMW

Oil Grade SHELL LA 2634

Type Plate (color) Black

ESSO LT 71141

Green

Aston Martin ESSO LT 71141 Bentley ESSO LT 71141 Rolls Royce ESSO LT 71141

Green Green Green

ZF Part # 1055 000 010 1055 000 011 1055 000 029 1055 000 030 1055 000 017 1055 000 026 1055 000 031 1055 000 032 1055 000 040 1055 000 039 1055 000 028 1055 000 027

OE Part # 24 00 1 421 349 24 00 1 421 499 24 00 1 421 349 24 00 1 422 507 24 00 1 421 818 24 00 1 422 476 24 00 1 422 509 24 00 1 422 511 24 00 1 423 478 42120296AA PL20318PA PL20365PA

5HP30 Lubrications Amount

ZF Part #

Description

20 Liter 209 Liter

0671 090 148 Oil SHELL LA 2634 (Canister) 0671 090 149 Oil SHELL LA 2634 (Drum)

20 Liter

0671 090 166 Oil ESSO LT 71141 (Canister)

205 Liter

0671 090 169 Oil ESSO LT 71141 (Drum)

Where used

Notes

(1055 000 ___) 010/011/029/030 010/011/029/030 017/026/027/028/031/ 032/039/040 017/026/027/028/031/ 032/039/040

5HP30 Technical Literature Language

ZF Part #

English

5HP30FD

5HP30 Functional Description

English

5HP30REP

5HP30 Repair Manual

Eng/Ger English

1055 764 701 5HP30 Wall Chart 5HPVBMAN 5-Speed Valve Body Manual

All Rights Reserved

Where used

Description

For Reference Only

Notes

(1055 000 ___) All 010/011/017/026/029/ 030/031/032/040 All All

© 2003 ZF Industries, Inc. - Page 3

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5HP30 Technical Information (continued) 5HP30 General Transmission Oil Filling Procedure

Position vehicle horizontally on hoist and apply the handbrake.

Connect tester to read off transmission oil temperature and engine speed.

With the engine stopped, add ATF, only use lubricants as to specification (see Page 3), through the fill hole until oil emerges from fill hole. Install Fill Plug (Pos. 03.020).

Start the engine (large consumers, such as A/C should be switched on).

Shift through gears with engine running at idle speed.

Select R and D and use step shift (manual-winter program) to shift through to 3rd gear.

Hold each gear for 3 seconds and engage the parking lock.

Idle speed should be neng = 650 … 950 rpm (according to vehicle manufacturer’s directive).

Oil temperature should be between 86º…95ºF (30º…35ºC).

NO YES Depending on value allow oil to cool down or warm up.

Shift through gears with engine at idle speed.

Select R and D and use step shift (manualwinter program) to shift through to 3rd gear.

Hold each gear for 3 seconds and engage the parking lock.

Remove fill plug (Pos. 03.020) on housing.

Continues on next page

All Rights Reserved

For Reference Only

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5HP30 Technical Information (continued) 5HP30 General Transmission Oil Filling Procedure (continued)

Continues from previous page Oil emerges at oil temperature below 95ºF (35ºC).

NO YES Oil level in transmission is below minimum.

Add ATF, only use lubricants as to specification (see Page 3), through the fill hole until oil emerges from fill hole.

Wait until oil temperature reaches 104ºF ±18ºF (40ºC ±10ºC).

Oil temperature must not exceed 122ºF (50ºC).

Allow time for excess oil to drip then install Fill Plug (Pos. 03.020). Torque Fill Plug to 100Nm ±10Nm (see also Repair Manual).

Fill Hole 03.020 Fill Plug

All Rights Reserved

For Reference Only

© 2003 ZF Industries, Inc. - Page 5

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How To Use This Catalog Table of Contents Each transmission group of this catalog is listed in the table of contents. This spare parts catalog includes only transmission specification numbers for North American applications.

Technical Information All technical information is specific to the transmission models that are referenced in this catalog. Weight and oil capacity information are only approximate and may vary by actual transmission specification. For any technical inquiry, please contact your preferred ZF passenger car transmission distributor for assistance. For a list of technical literature available from ZF or for answers to frequently asked questions about ZF transmissions visit us at www.zf-group.com.

Spare Parts Each transmission is divided into groups (e.g. gearbox housing group). The position number (Pos #) is used to identify the location of each spare part in the transmission. A position number like 01.010 is either a spare part or an assembly. A position number like 01.010/110 is a subcomponent of an assembly.

Please contact your preferred ZF passenger car transmission distributor about availability of assemblies and subcomponents.

The part number (ZF part #) is used to identify a specific spare part and is usually ten-digits (kits, lubricants, and technical literature have exceptions). Please use this part number, when ordering ZF spare parts.

The description (Description) identifies the spare part.

The quantity (Qty) is the amount of spare parts included in one transmission model for a certain position number. The quantity may vary depending on the transmission specification and certain spare parts may be used in multiple positions in the transmission.

This catalog includes only spare parts for North American specifications of a ZF transmission application.

The “where used” column (Where used (10__ 000 ___)) shows the last three digits of the transmission specification that uses the listed spare part. If the column indicates “All”, then all North American transmission specification use this spare part.

The notes column (Notes) gives more information about the spare part (e.g. included in a kit).

Example: Pos #

ZF Part #

Description

Qty

1056 201 084 Gearbox Housing 1056 201 087 Gearbox Housing 01.010/110 1056 301 174 Gearbox Housing 1056 301 175 Gearbox Housing

1 1 1 1

01.010

Where used (1056 000 ___) 087/088 081

Notes

087/088 081

Selective Shims, Snap Rings & Kit Content Each list for selective shims or snap rings is listed in this section of the catalog. Please measure the clearance according to the repair manual and select the required spare part from the table.

The kit content section shows all available kits for the transmission models that are referenced in this catalog, including the content of each kit.

All Rights Reserved

For Reference Only

© 2003 ZF Industries, Inc. - Page 6

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5HP30 Spare Parts - Gearbox Housing Group Pos # 01.010

01.010/110 01.010/120 01.010/130 01.010/140 01.010/150 01.010/160

ZF Part #

Description

Qty

1055 201 070 Gearbox Housing 1055 201 072 Gearbox Housing 1055 201 073 Gearbox Housing 1055 301 101 Gearbox Housing 1055 301 103 Gearbox Housing 1055 301 108 Gearbox Housing 1055 301 022 Pipe 1055 301 023 Oil Tube 1055 301 010 Bracket 0736 101 240 Torx Screw M6x13 0734 319 623 Shaft Seal 10x18x5

1 1 1 1 1 1 1 1 1 1 2

01.010/170 1055 306 013 Selector Shaft 1055 306 022 Selector Shaft 01.010/180 1056 306 004 Pipe 01.010/190 1055 206 012 Detent Disc 01.010/200 0501 313 410 Clamping Sleeve 01.010/220 1055 206 013 Detent Spring 1055 206 014 Detent Spring

1 1 1 1 1 1 1

01.010/240 0736 101 240 Torx Screw M6x13

2

01.010/250 0631 306 058 Cylindrical Pin

1

Where used (1055 000 ___) 010/017/027/029/032/ 040 026/028/031 011/030

Notes

017/027/032/039/040 010/029 011/026/028/030/031 All All All All All * Available in kit 1055 298 019 017/026/027/028/031/ 032/039/040 010/011/029/030 All All All 010/011/029/030 017/026/027/028/031/ 032/039/040 All 017/026/027/028/031/ 032/039/040

Note: Parts marked with * are only available in kits.

All Rights Reserved

For Reference Only

© 2003 ZF Industries, Inc. - Page 7

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5HP30 Spare Parts - Gearbox Housing Group (continued) Pos #

ZF Part #

Description

Where used

Qty

01.020 01.030 01.040 01.050 01.060 01.070 01.080 01.082 01.250

1055 324 005 Pin 0734 313 104 O-Ring 1055 224 001 Pawl 1055 324 019 Leg Spring 1055 324 007 Connection Bar 1055 324 015 Guiding Plate 0636 024 008 Hexagon Screw M8x25 0636 024 009 Hexagon Screw M8x22 1055 301 097 Cover 1055 301 098 Cover 1055 301 107 Cover 01.252 0501 318 572 Screw Plug M10x1 01.260 0750 112 154 Gasket 01.270 0636 015 360 Hexagon Screw M6x20 01.300 0501 004 186 Oil Cooler 01.300/010 0637 900 029 Plug

1 2 1 1 1 1 2 1 1 1 1 1 1 9 1 2

(1055 000 ___)

Notes

All All

* Available in kit 1055 298 019

All All All All All All 010/029 011/017/026/030/031/ 032/039/040 027/028 010/029 * Available in kit 1055 298 019 All

* Available in kit 1055 298 019

All 010/029 010/029

Note: Parts marked with * are only available in kits.

All Rights Reserved

For Reference Only

© 2003 ZF Industries, Inc. - Page 8

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5HP30 Spare Parts - Gearbox Housing Group (continued) Pos #

ZF Part #

Description

Qty

01.310 01.320

0734 313 128 O-Ring 0736 101 382 Torx Screw M6x15

2 4

01.480

0501 208 862 Switch 0501 211 253 Switch

1 1

01.490

0501 315 431 Cable Terminal

1

01.500

1055 301 092 Sheet

1

01.520

0636 025 078 Hexagon Screw M6x15

1

01.560

1055 301 091 Bracket

1

01.570

0501 315 137 Bracket

1

01.580

0636 025 078 Hexagon Screw M6x15

1

01.610

0637 900 068 Plug

2

01.620

0636 015 360 Hexagon Screw M6x20

2

01.650 01.660 01.690 01.700

0501 318 572 Screw Plug M10x1 0501 318 572 Screw Plug M10x1 0501 318 900 Breather Tube 0501 314 809 Breather Cover

1 1 1 1

Where used (1055 000 ___) 010/029

Notes * Available in kit 1055 298 019

010/029 017/026/027/028/031/ 032 039/040 017/026/027/028/031/ 032/039/040 017/026/027/028/031/ 032/039/040 017/026/027/028/031/ 032/039/040 017/026/027/028/031/ 032/039/040 039/040 017/026/027/028/031/ 032/039/040 011/017/026/027/028/ 030/031/032/039/040 017/026/027/028/031/ 032/039/040 All * Available in kit 1055 298 019 All

* Available in kit 1055 298 019

All All

Note: Parts marked with * are only available in kits.

All Rights Reserved

For Reference Only

© 2003 ZF Industries, Inc. - Page 9

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5HP30 Spare Parts – Input Group Pos # 02.010 02.020 02.040 02.050 02.060 02.090 02.120 02.140 02.150 02.200

ZF Part #

Description

Where used

Qty

1055 202 036 Input Shaft 0734 313 032 O-Ring 1055 202 031 Bearing Set 1055 202 027 Intermediate Sheet 1055 202 033 Bearing Set 0750 115 378 Axial Needle Bearing 1055 202 035 Sun Gear Shaft 0734 401 241 Sealing Ring 0734 401 248 Piston Ring 0750 115 378 Axial Needle Bearing

1 1 1 1 1 1 1 2 2 1

(1055 000 ___)

Notes

All All

* Available in kit 1055 298 019

All

* Available in kit 5HP30BRGK

All All

* Available in kit 5HP30BRGK

All

* Available in kit 5HP30BRGK

All All

* Available in kit 1055 298 019

All

* Available in kit 1055 298 019

All

* Available in kit 5HP30BRGK

Note: Parts marked with * are only available in kits.

All Rights Reserved

For Reference Only

© 2003 ZF Industries, Inc. - Page 10

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5HP30 Spare Parts – Oil Sump Group Pos # 03.010

ZF Part #

Description

Qty

Where used (1055 000 ___) 010/011/029/030 017/026/027/028/031/ 032/039/040 010/011/029/030 017/026/027/028/031/ 032/039/040 All

1055 203 001 Oil Sump 1055 203 002 Oil Sump

1 1

03.010/110 1055 303 023 Oil Sump 1055 303 025 Oil Sump

1 1

03.010/120 0736 302 023 Screw Plug M24x1.5 0634 801 206 Sealing Ring

1 1

03.020

0636 302 066 Screw Plug M30x1.5 0634 801 097 Sealing Ring

1 1

All

03.030

0750 112 155 Gasket

1

All

03.050 03.060 03.070

0736 101 194 Torx Screw M6x25 0750 101 118 Magnet 0501 208 640 Oil Tank

23 1 1

All

03.080

0501 315 497 Stick-On-Label

1

Notes

* Available in kit 1055 298 019 * Available in kit 5HP30FK

All

* Available in kit 1055 298 019 * Available in kit 5HP30FK * Available in kit 1055 298 019 * Available in kit 5HP30FK

All

All All 010/011/017/026/029/ 030/031/032/040

Note: Parts marked with * are only available in kits.

All Rights Reserved

For Reference Only

© 2003 ZF Industries, Inc. - Page 11

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5HP30 Spare Parts - Oil Supply Group Pos # 10.010 10.010/140 10.010/150 10.010/160 10.010/170 10.010/180 10.010/190 10.014 10.020 10.020/110 10.020/120 10.020/140 10.070 10.074 10.080 10.100 10.130 10.140 10.160 10.170

ZF Part #

Description

1055 210 049 Pump 1055 310 039 Sealing Ring 0735 298 136 Needle Bearing 0501 316 234 Washer 0750 111 254 Shaft Seal 0730 513 545 Snap Ring 1043 319 058 Sleeve 0734 313 095 O-Ring 1055 210 041 Intermediate Plate 1055 210 028 Intermediate Plate 1055 310 036 Centering Plate 0736 401 055 Counters. Screw M6x26 0736 101 122 Torx Screw M6x40 0736 101 060 Torx Screw M5x50 0734 401 248 Piston Ring 0734 313 098 O-Ring 0736 101 161 Torx Screw M6x40 0750 112 076 Usit Ring 0736 101 165 Torx Screw M6x65 0750 112 076 Usit Ring 1055 202 033 Bearing Set See Page 32 Intermediate Plate Shim

Where used

Qty 1 1 1 1 1 1 1 1 1 1 1 5 9 1 2 1 12 12 2 2 1 1

(1055 000 ___)

Notes

All All

* Available in kit 1055 298 019

All

* Available in kit 5HP30BRGK

All All

* Available in kit 1055 298 019

All All All

* Available in kit 1055 298 019

All All All All All All All

* Available in kit 1055 298 019

All

* Available in kit 1055 298 019

All All

* Available in kit 1055 298 019

All All All

* Available in kit 1055 298 019 * Available in kit 5HP30BRGK

All

Note: Parts marked with * are only available in kits.

All Rights Reserved

For Reference Only

© 2003 ZF Industries, Inc. - Page 12

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5HP30 Spare Parts – Output Group Pos # 14.010 14.010/110 14.010/120 14.010/130 14.010/140 14.020

14.030 14.060 14.070 14.080

ZF Part #

Description

Where used

Qty

1055 214 017 Extension 1055 314 011 Extension 0735 340 153 Output Bearing 0630 502 041 Retaining Ring 0750 111 243 Shaft Seal 1055 314 029 Output Flange

1 1 1 1 1 1

1058 314 011 Output Flange

1

0737 502 175 Slotted Nut M45x1.5 0734 313 097 O-Ring 0636 024 008 Hexagon Screw M8x25 See Page 32 Output Shim

1 1 5 1

Notes

(1055 000 ___) All All All

* Available in kit 5HP30BRGK

All All

* Available in kit 1055 298 019

039 010/011/017/026/027/ 028/029/030/031/032/ 040 All All

* Available in kit 1055 298 019

All All

Selective Shim

Note: Parts marked with * are only available in kits.

All Rights Reserved

For Reference Only

© 2003 ZF Industries, Inc. - Page 13

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5HP30 Spare Parts – Converter Group Pos # 22.020

ZF Part #

Description

Qty

4168 028 213 Torque Converter U23

1

4168 028 221 Torque Converter T26

1

Where used (1055 000 ___) 017/027/028/032/039/ 040 010/011/026/029/030/ 031

Notes

Note: Parts marked with * are only available in kits.

All Rights Reserved

For Reference Only

© 2003 ZF Industries, Inc. - Page 14

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5HP30 Spare Parts – Parking Lock Group Pos # 24.050

ZF Part #

Description

Qty

1055 224 009 Parking Lock Wheel

1

Where used (1055 000 ___)

Notes

All

Note: Parts marked with * are only available in kits.

All Rights Reserved

For Reference Only

© 2003 ZF Industries, Inc. - Page 15

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5HP30 Spare Parts – Planetary Drive Groups Pos # 32.100 32.110 32.120 32.130 32.140 32.150 32.190 32.210 32.240 32.250 32.290 32.330 32.350 32.360

ZF Part #

Description

Where used

Qty

1055 232 062 Planet Carrier 1055 232 079 Planet Carrier 1055 332 078 Ring Gear 1055 332 031 Snap Ring 1055 232 050 Ring Gear 1055 332 032 Snap Ring 1055 332 075 Sun Gear 1055 232 081 Bearing Set 1055 332 096 Ring Gear 1055 332 032 Snap Ring 0734 313 094 O-Ring 1055 375 009 Disc Carrier E2 0734 313 093 O-Ring 1055 332 060 Sun Gear

1 1 1 1 1 1 1 1 1 1 1 1 1 1

(1055 000 ___)

Notes

All All All All All All All All

* Available in kit 5HP30BRGK

All All All

* Available in kit 1055 298 019

All All

* Available in kit 1055 298 019

All

Note: Parts marked with * are only available in kits.

All Rights Reserved

For Reference Only

© 2003 ZF Industries, Inc. - Page 16

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5HP30 Spare Parts – Planetary Drive Groups (continued) Pos # 42.010

ZF Part #

Description

Where used

Qty

1055 232 090 Planet Carrier

1

(1055 000 ___)

Notes

All

Note: Parts marked with * are only available in kits.

All Rights Reserved

For Reference Only

© 2003 ZF Industries, Inc. - Page 17

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5HP30 Spare Parts – Clutch Pack Groups Pos #

ZF Part #

Description

Qty

70.010 70.010/130 70.010/140 70.010/150 70.010/160 70.020 70.030 70.040 70.050 70.060 70.070 70.080 70.090 70.100 70.110

1055 270 075 Cylinder A+C 1055 370 077 Bush 0730 513 551 Snap Ring 0734 313 024 O-Ring 0734 313 029 O-Ring 1055 370 064 Piston A 0734 313 117 O-Ring 0734 313 023 O-Ring 0501 313 571 Cup Spring 1055 370 093 Oil Dam 0734 313 117 O-Ring 0730 501 445 Retaining Ring 1055 370 088 Spring Clutch Disc 1055 370 089 Steel Plate A 1055 270 030 Friction Plate A 1055 270 069 Friction Plate A 1055 270 072 Friction Plate A

1 1 1 1 1 1 1 1 1 1 1 1 1 5 5 5 5

70.120 70.130 70.140

1055 370 090 End Plate A 1055 370 052 Disc Carrier B See Page 32 Set of Snap Rings

1 1 1

Where used (1055 000 ___)

Notes

All All All All

* Available in kit 1055 298 019

All

* Available in kit 1055 298 019

All All

* Available in kit 1055 298 019

All

* Available in kit 1055 298 019

All All All

* Available in kit 1055 298 019

All All All

* Available in kit 1055 298 027

010/011/029/030/031 * Available in kit 1055 298 024 026 * Available in kit 1055 298 026 017/027/028/032/039/ * Available in kit 1055 298 025 040 All * Available in kit 1055 298 027 All All

Note: Parts marked with * are only available in kits.

All Rights Reserved

For Reference Only

© 2003 ZF Industries, Inc. - Page 18

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5HP30 Spare Parts – Clutch Pack Groups (continued) Pos #

ZF Part #

Description

Qty

70.150 70.160 70.170 70.180 70.190 70.200 70.210 70.220 70.230

1055 370 083 Piston C 0734 313 115 O-Ring 0734 313 116 O-Ring 0501 313 572 Cup Spring 1055 370 070 Fixing Washer 1055 370 040 Snap Ring 1055 372 008 Spring Clutch Disc 1055 371 003 Steel Plate C 1055 271 025 Friction Plate C 1055 271 053 Friction Plate C 1055 271 054 Friction Plate C

1 1 1 1 1 1 1 3 3 3 3

70.240 70.250 70.260

1055 370 095 End Plate C See Page 33 Clutch C Snap Ring 1055 270 063 Disc Carrier

1 1 1

Where used (1055 000 ___)

Notes

All All

* Available in kit 1055 298 019

All

* Available in kit 1055 298 019

All All All All All

* Available in kit 1055 298 027

010/011/029/030/031 * Available in kit 1055 298 024 026 * Available in kit 1055 298 026 017/027/028/032/039/ * Available in kit 1055 298 025 040 All * Available in kit 1055 298 027 All

Selective Snap Ring

All

Note: Parts marked with * are only available in kits.

All Rights Reserved

For Reference Only

© 2003 ZF Industries, Inc. - Page 19

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5HP30 Spare Parts – Clutch Pack Groups (continued) Pos #

ZF Part #

Description

Qty

71.010 71.020 71.030 71.040 71.050 71.060 71.080 71.090

1055 370 084 Piston E2 0734 313 115 O-Ring 0734 313 116 O-Ring 0501 313 572 Cup Spring 1055 370 070 Fixing Washer 1055 370 040 Snap Ring 1055 372 008 Spring Clutch Disc 1055 371 003 Steel Plate E2 1055 371 003 Steel Plate E2

1 1 1 1 1 1 1 4 3

71.100

1055 271 025 Friction Plate E2 1055 271 053 Friction Plate E2 1055 271 054 Friction Plate E2

4 3 3

71.110 71.120

1055 371 003 End Plate E2 See Page 33 Clutch E2 Snap Ring

1 1

Where used (1055 000 ___)

Notes

All All

* Available in kit 1055 298 019

All

* Available in kit 1055 298 019

All All All All 010/011/029/030/031 * Available in kit 1055 298 027 017/026/027/028/032/ * Available in kit 1055 298 027 039/040 010/011/029/030/031 * Available in kit 1055 298 024 026 * Available in kit 1055 298 026 017/027/028/032/039/ * Available in kit 1055 298 025 040 All * Available in kit 1055 298 027 All

Selective Snap Ring

Note: Parts marked with * are only available in kits.

All Rights Reserved

For Reference Only

© 2003 ZF Industries, Inc. - Page 20

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5HP30 Spare Parts – Clutch Pack Groups (continued) Pos # 72.010

ZF Part #

Description

Qty

1055 271 043 Cylinder B

1

1055 271 044 Cylinder B

1

72.020 72.030 72.040 72.050 72.060 72.070 72.080

1055 371 051 Piston B 0734 313 117 O-Ring 0734 313 027 O-Ring 0734 313 118 O-Ring 0501 313 575 Cup Spring 1055 371 043 Oil Dam B 0730 501 445 Retaining Ring

1 1 1 1 1 1 1

72.090

1055 371 003 Steel Plate B

5

1055 371 003 Steel Plate B

6

72.100

1055 271 025 Friction Plate B 1055 271 053 Friction Plate B 1055 271 054 Friction Plate B

5 5 6

72.110 72.130 72.140

1055 371 003 End Plate B See Page 33 Clutch B Snap Ring 0734 317 217 Piston Ring

1 1 1

Where used (1055 000 ___) 017/027/028/032/039/ 040 010/011/026/029/030/ 031 All

Notes

All

* Available in kit 1055 298 019

All

* Available in kit 1055 298 019

All

* Available in kit 1055 298 019

All All All 010/011/026/029/030/ * Available in kit 1055 298 027 031 017/026/027/028/032/ * Available in kit 1055 298 027 039/040 010/011/029/030/031 * Available in kit 1055 298 024 026 * Available in kit 1055 298 026 017/027/028/032/039/ * Available in kit 1055 298 025 040 All * Available in kit 1055 298 027 All

Selective Snap Ring

All

* Available in kit 1055 298 019

Note: Parts marked with * are only available in kits.

All Rights Reserved

For Reference Only

© 2003 ZF Industries, Inc. - Page 21

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5HP30 Spare Parts – Clutch Pack Groups (continued) Pos #

ZF Part #

Description

Where used

Qty

31.040

0736 101 177 Torx Screw M10x45

3

73.010

1055 273 033 Cylinder D+E

1

1055 273 035 Cylinder D+E

1

73.010/140 73.010/150 73.020 73.030 73.030/160 73.040 73.050 73.060 73.070 73.080

1055 373 021 Bush 0630 513 007 Snap Ring 0734 313 114 O-Ring 0750 132 082 Piston D 0734 313 024 O-Ring 0501 313 570 Cup Spring 1055 374 013 Stop Ring 1055 372 008 Spring Clutch Disc 1055 371 003 Steel Plate D 1055 271 025 Friction Plate D 1055 271 053 Friction Plate D 1055 271 054 Friction Plate D

1 1 1 1 2 1 1 1 5 5 5 5

73.090 73.110

1055 371 003 End Plate D See Page 33 Clutch D Snap Ring

1 1

Notes

(1055 000 ___) All 010/011/026/029/030/ 031 017/027/028/032/039/ 040 All All All

* Available in kit 1055 298 019

All

* Available in kit 1055 298 030

All

* Available in kit 1055 298 019

All All All All

* Available in kit 1055 298 027

010/011/029/030/031 * Available in kit 1055 298 024 026 * Available in kit 1055 298 026 017/027/028/032/039/ * Available in kit 1055 298 025 040 All * Available in kit 1055 298 027 All

Selective Snap Ring

Note: Parts marked with * are only available in kits.

All Rights Reserved

For Reference Only

© 2003 ZF Industries, Inc. - Page 22

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5HP30 Spare Parts – Clutch Pack Groups (continued) Pos #

ZF Part #

Description

Qty

74.010 74.020 74.030 74.040 74.050

0750 132 086 Piston E1 0501 313 574 Cup Spring 1055 374 013 Stop Ring 1055 370 088 Spring Clutch Disc 1055 374 024 Steel Plate E1 1055 374 024 Steel Plate E1

1 1 1 1 5 6

74.060

1055 270 030 Friction Plate E1 1055 270 069 Friction Plate E1 1055 270 072 Friction Plate E1

5 6 6

74.070 74.090 74.100 74.100/140 74.100/150 74.100/160 74.120

1055 370 089 End Plate E1 See Page 32 Clutch E1 Snap Ring 1055 274 021 Free Wheel 1055 374 023 Fixing Washer 1055 374 018 Snap Ring 1055 331 016 Axial Washer 1055 274 023 Bearing Set

1 1 1 1 1 1 1

Where used

Notes

(1055 000 ___) All

* Available in kit 1055 298 030

All All 010/011/029/030/031 010/011/029/030/031 * Available in kit 1055 298 027 017/026/027/028/032/ * Available in kit 1055 298 027 039/040 010/011/029/030/031 * Available in kit 1055 298 024 026 * Available in kit 1055 298 026 017/027/028/032/039/ * Available in kit 1055 298 025 040 All * Available in kit 1055 298 027 All

Selective Snap Ring

All All All All

* Available in kit 5HP30BRGK

All

* Available in kit 5HP30BRGK

Note: Parts marked with * are only available in kits.

All Rights Reserved

For Reference Only

© 2003 ZF Industries, Inc. - Page 23

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5HP30 Spare Parts – Clutch Pack Groups (continued) Pos #

Description

Qty

77.010 77.020 77.030 77.040 77.050 77.060 77.070 77.080 77.090

1055 276 045 Cylinder F 0635 303 058 Needle Sleeve 0630 513 037 Snap Ring 0750 132 072 Piston F 0501 313 573 Cup Spring 1055 376 025 Split Ring 1055 370 088 Spring Clutch Disc 1055 374 024 Steel Plate F 1055 270 030 Friction Plate F 1055 270 069 Friction Plate F 1055 270 072 Friction Plate F

1 1 1 1 1 1 1 6 6 6 6

77.100

1055 376 052 End Plate F

1

1055 376 054 End Plate F

1

See Page 33 Clutch F Snap Ring 1055 276 061 Free Wheel 1055 276 062 Free Wheel

1 1 1

77.110 77.120

ZF Part #

77.120/110 1055 276 046 Free Wheel Ring 1055 276 055 Free Wheel Ring

1 1

77.120/120 77.120/130 77.120/140 77.120/150 77.130 77.140 77.210

1 1 1 1 1 1 12

0501 209 988 Free Wheel 1055 376 037 Free Wheel Ring 1055 376 039 Fixing Washer 1055 376 034 Snap Ring 0630 503 028 Snap Ring 0734 313 096 O-Ring 0736 401 054 Counters. Screw M8x24

Where used

Notes

(1055 000 ___) All All

* Available in kit 5HP30BRGK

All All

* Available in kit 1055 298 030

All All All All

* Available in kit 1055 298 027

010/011/029/030/031 * Available in kit 1055 298 024 026 * Available in kit 1055 298 026 017/027/028/032/039/ * Available in kit 1055 298 025 040 010/011/026/029/030/ 031 017/027/028/032/039/ * Available in kit 1055 298 027 040 All Selective Snap Ring 010/011/029/030/031 017/027/028/032/039/ 040 010/011/029/030/031 017/027/028/032/039/ 040 All All All All All All

* Available in kit 1055 298 019

All

Note: Parts marked with * are only available in kits.

All Rights Reserved

For Reference Only

© 2003 ZF Industries, Inc. - Page 24

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5HP30 Valve Body – Duct Plate Group Pos #

Where used

Description

Qty

27.010 27.020 27.030 27.034 27.040 27.050 27.060 27.070 27.086 27.090 27.094

1055 327 123 Duct Plate 1056 327 019 Valve Orifice D=1.0 1056 327 039 Valve Orifice D=1.7 1056 327 021 Valve Orifice D=1.5 1056 327 020 Valve Orifice D=1.2 1056 327 019 Valve Orifice D=1.0 1056 327 020 Valve Orifice D=1.2 1056 327 020 Valve Orifice D=1.2 1043 326 037 Ball 0501 313 177 Screen 1060 227 019 Valve

1 1 1 1 1 1 1 1 1 1 1

All

27.100

1055 327 093 Gasket

1

010/011

1055 327 102 Gasket

1

27.110

1055 327 104 Intermediate Sheet 1055 327 118 Intermediate Sheet

1 1

27.120 27.130 27.140 27.150 27.160 27.170 27.180 27.190 27.200 27.220

1055 327 049 Ledge 0736 101 065 Torx Screw M5x22 1055 327 050 Ledge 0736 101 065 Torx Screw M5x22 0501 310 401 Ind. Transmitter 1055 327 122 Bracket 1055 327 041 Intermediate Sheet 0631 302 165 Cylindrical Pin 0736 101 092 Torx Screw M5x40 0736 101 090 Torx Screw M5x55 0630 302 103 Spring Washer 0736 101 059 Torx Screw M5x55 1055 327 085 Pipe 0734 313 121 O-Ring 1055 327 085 Pipe 0734 313 121 O-Ring 1055 227 021 Wiring Harness

1 4 1 3 1 1 1 1 15 2 2 10 1 2 1 2 1

27.230 27.240 27.242 27.250 27.252 27.260

ZF Part #

(1055 000 ___) All

Notes * Available in kit 5HP30VBK

All

* Available in kit 5HP30VBK

All

* Available in kit 5HP30VBK

All

* Available in kit 5HP30VBK

All

* Available in kit 5HP30VBK

All

* Available in kit 5HP30VBK

All

* Available in kit 5HP30VBK

All

* Available in kit 5HP30VBK

All

* Available in kit 5HP30VBK

All * Available in kit 1055 298 019 * Available in kit 5HP30VBK 017/026/027/028/029/ * Available in kit 1055 298 019 030/031/032/039/040 * Available in kit 5HP30VBK 010/011/029/030/031 017/026/027/028/032/ 039/040 All All All All All All All All All All All All All All

* Available in kit 1055 298 019

All All

* Available in kit 1055 298 019

All

27.260/116 0501 209 253 O-Ring

2

All

27.280 27.400

1058 327 026 Retaining Clamp 0736 101 211 Torx Screw M6x55

1 12

All

27.450

0501 005 184 Filter

1

All

27.460

0734 313 181 O-Ring

1

All

27.470

0736 617 064 Torx Screw M5x14

2

All

27.500 27.510

0501 310 401 Ind. Transmitter 1055 327 034 Bracket

1 1

All

* Available in kit 1055 298 019 * Available in kit 5HP30VBK

All * Available in 1055 298 015 * Available in kit 5HP30FK * Available in kit 1055 298 015 * Available in kit 1055 298 019 * Available in kit 5HP30FK * Available in 1055 298 015 * Available in kit 5HP30FK

All

Note: Parts marked with * are only available in kits.

All Rights Reserved

For Reference Only

© 2003 ZF Industries, Inc. - Page 25

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5HP19 Valve Body – Duct Plate Group (continued)

Note: Parts marked with * are only available in kits.

All Rights Reserved

For Reference Only

© 2003 ZF Industries, Inc. - Page 26

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5HP30 Valve Body – Valve Housing Groups Pos # 50.010 50.020 50.030 50.040 50.050 50.060 50.070 50.080 50.094 50.096 50.100 50.110

50.114

ZF Part #

Description

Qty

1055 327 117 Valve Housing 1058 327 020 1058 327 022 1056 327 173 Selector Shift Valve 1055 327 080 Piston 1058 327 016 Piston 1058 327 024 Piston 0732 042 430 Compression Spring 0732 042 504 Compression Spring 0732 042 534 Compression Spring 1055 327 066 Piston 1058 327 044 Piston

1 1 1 1 1 1 1 1 1 1

0732 042 477 Compression Spring 1058 327 030 Piston 0732 042 381 Compression Spring 1055 327 098 Piston 1055 327 064 Stop Plate 1055 327 052 Piston 0732 041 550 Compression Spring

1 1 1 1 1 1 1

0732 042 492 Compression Spring

1

1055 327 101 Sealing Cap

1

Where used (1055 000 ___) 010/011/029/030/031 017/026/027/032/040 028/039 All

Notes

* Available in kit 5HP30VBK

010/011/029/030/031 017/026/027/032/040 028/039 010/011/029/030/031 * Available in kit 5HP30VBK 028/039 017/026/027/032/040 010/011/029/030/031 017/026/027/028/032/ 039/040 All * Available in kit 5HP30VBK All

* Available in kit 5HP30VBK

All

* Available in kit 5HP30VBK

All All All 010 * Available in kit 5HP30VBK 011/017/026/027/028/ 029/030/031/032/039/ * Available in kit 5HP30VBK 040 All

Note: Parts marked with * are only available in kits.

All Rights Reserved

For Reference Only

© 2003 ZF Industries, Inc. - Page 27

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5HP30 Valve Body – Valve Housing Groups (continued) Pos # 50.118 50.126 50.128 50.138 50.142 50.146 50.148 50.156 50.158 50.166 50.170 50.180 50.190 50.202 50.204 50.220 50.230 50.240 50.250 50.260 50.270

ZF Part #

Description

Where used

Qty

1043 323 105 Support Plate 1055 327 059 Piston 0732 041 523 Compression Spring 1043 326 169 Valve Spool 0732 041 526 Compression Spring 1043 326 169 Valve Spool 0732 041 809 Compression Spring 1043 326 289 Piston 0732 042 561 Compression Spring 1043 326 289 Piston 0732 042 561 Compression Spring 1043 326 289 Piston 0732 042 561 Compression Spring 1043 326 289 Piston 0732 042 561 Compression Spring 1055 327 043 Cover 0736 101 094 Torx Screw M5x12 1055 327 044 Cover 0736 101 094 Torx Screw M5x12 1058 327 021 Cover 0736 101 094 Torx Screw M5x12

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 5 1 4 1 2

(1055 000 ___)

Notes

All All All

* Available in kit 5HP30VBK

All All

* Available in kit 5HP30VBK

All All

* Available in kit 5HP30VBK

All All

* Available in kit 5HP30VBK

All All

* Available in kit 5HP30VBK

All All

* Available in kit 5HP30VBK

All All

* Available in kit 5HP30VBK

All All All All All All

Note: Parts marked with * are only available in kits.

All Rights Reserved

For Reference Only

© 2003 ZF Industries, Inc. - Page 28

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5HP30 Valve Body – Valve Housing Groups (continued) Pos #

ZF Part #

Description

Qty

51.010

1055 327 120 Valve Housing 1058 327 063 Valve Housing

1 1

51.020 51.030 51.050 51.060 51.070 51.080 51.090 51.100 51.110 51.120 51.130 51.140

1058 327 017 Damper Piston 0732 041 547 Compression Spring 1056 327 028 Piston 0732 041 462 Compression Spring 1056 327 029 Gear Shift Slide 0732 041 462 Compression Spring 1055 327 023 Piston 0732 041 826 Compression Spring 1055 327 059 Piston 0732 041 337 Compression Spring 1055 327 058 Piston 0732 041 462 Compression Spring

1 1 1 1 1 1 1 1 1 1 1 1

51.150

1055 327 054 Piston 1055 327 127 Piston

1 1

Where used (1055 000 ___) 010/011/029/030/031 017/026/027/028/032/ 039/040 All All

Notes

* Available in kit 5HP30VBK

All All

* Available in kit 5HP30VBK

All All

* Available in kit 5HP30VBK

All All

* Available in kit 5HP30VBK

All All

* Available in kit 5HP30VBK

All All * Available in kit 5HP30VBK 010/011/017/026/027/ 029/030/031/032/040 028/039

Note: Parts marked with * are only available in kits.

All Rights Reserved

For Reference Only

© 2003 ZF Industries, Inc. - Page 29

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5HP30 Valve Body – Valve Housing Groups (continued) Pos # 51.160

ZF Part #

Description

Qty

Where used (1055 000 ___) 010/011/017/026/027/ 029/030/031/032/040 028/039

Notes

51.180 51.190 51.200 51.210 51.230 51.240

1055 327 055 Bush 1055 327 129 Bush 1056 327 001 Piston 0732 041 606 Compression Spring 1058 327 017 Damper Piston 0732 041 547 Compression Spring 1055 327 046 Cover 0736 101 094 Torx Screw M5x12

1 1 1 1 1 1 1 10

51.250

0750 132 122 Solenoid Valve

3

All

51.260

0501 209 875 Pressure Regulator 0501 311 843 Pressure Regulator

1 1

017/026/027/028/032/ * Available in kit 1055 298 028 039/040 010/011/029/030/031 * Available in kit 1055 298 029 * Available in kit 1055 298 019 * Available in kit 1055 298 028 All * Available in kit 1055 298 029 * Available in kit 5HP30VBK * Available in kit 1055 298 028 All * Available in kit 1055 298 029 * Available in kit 1055 298 019 * Available in kit 1055 298 028 All * Available in kit 1055 298 029 * Available in kit 5HP30VBK All All

51.260/010 0734 313 120 O-Ring

1

51.270

4

0501 210 061 Pressure Regulator

51.270/010 0734 313 134 O-Ring

4

51.280 51.290

1 9

1055 327 051 Fixing Plate 0736 101 094 Torx Screw M5x12

All All

* Available in kit 5HP30VBK

All All

* Available in kit 5HP30VBK

All All * Available in kit 1055 298 028 * Available in kit 1055 298 029

Note: Parts marked with * are only available in kits.

All Rights Reserved

For Reference Only

© 2003 ZF Industries, Inc. - Page 30

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5HP30 Valve Body – Valve Housing Groups (continued) Pos #

ZF Part #

Description

Where used

Qty

55.010 55.020 55.030 55.040 55.050

1055 327 121 Valve Housing 1055 327 065 Piston 0732 041 462 Compression Spring 1055 327 057 Piston 0732 041 826 Compression Spring 0732 041 976 Compression Spring

1 1 1 1 1 1

55.060 55.070 55.080 55.090 55.100 55.110 55.120 55.130 55.140 55.150 55.160 55.170 55.180 55.190 55.200

1043 326 169 Valve Spool 0732 041 337 Compression Spring 1055 327 091 Piston 0732 042 382 Compression Spring 1043 326 169 Valve Spool 0732 042 504 Compression Spring 1043 326 169 Valve Spool 0732 042 022 Compression Spring 1055 327 059 Piston 0732 041 667 Compression Spring 1055 327 059 Piston 0732 041 325 Compression Spring 1043 326 037 Ball 1055 327 047 Cover 0736 101 094 Torx Screw

1 1 1 1 1 1 1 1 1 1 1 1 1 1 9

(1055 000 ___)

Notes

All All All

* Available in kit 5HP30VBK

All 010/011/029/030/031 * Available in kit 5HP30VBK 017/026/027/028/032/ 039/040 All All

* Available in kit 5HP30VBK

All All

* Available in kit 5HP30VBK

All All

* Available in kit 5HP30VBK

All All

* Available in kit 5HP30VBK

All All

* Available in kit 5HP30VBK

All All

* Available in kit 5HP30VBK

All

* Available in kit 5HP30VBK

All All

Note: Parts marked with * are only available in kits.

All Rights Reserved

For Reference Only

© 2003 ZF Industries, Inc. - Page 31

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5HP30 Selective Shims & Snap Rings 5HP30 Selective Shim Pos # 10.170

Select. Parts

Description Qty Intermediate Plate Shim 1 All 0730 107 867 Shim A=1.60 0730 107 868 Shim A=1.80 0730 107 465 Shim A=2.00 0730 107 466 Shim A=2.20 0730 107 467 Shim A=2.40 0730 107 468 Shim A=2.60 0730 107 469 Shim A=2.80

Where used (1055 000 ___)

5HP30 Selective Shim Pos # 14.080

Select. Parts

Description Output Shim 0730 108 718 Shim A=1.00 0730 108 719 Shim A=1.20 0730 108 720 Shim A=1.40 0730 108 721 Shim A=1.60 0730 108 722 Shim A=1.80 0730 108 723 Shim A=2.00 0730 108 724 Shim A=2.20 0730 108 725 Shim A=2.40 0730 108 726 Shim A=2.60 0730 108 727 Shim A=2.80 0730 108 728 Shim A=3.00 0730 108 729 Shim A=3.20

Qty 1 All

Where used (1055 000 ___)

Qty 1 All 1 All

Where used (1055 000 ___)

5HP30 Selective Snap Ring Pos # 70.140 74.090

Select. Parts

Description Clutch A Snap Ring Clutch E1 Snap Ring 1055 370 092 Snap Ring A=2.40 1055 370 007 Snap Ring A=2.60 1055 370 023 Snap Ring A=2.80 1055 370 010 Snap Ring A=3.00 1055 370 024 Snap Ring A=3.20 1055 370 011 Snap Ring A=3.40 1055 370 025 Snap Ring A=3.60 1055 370 014 Snap Ring A=3.80

All Rights Reserved

For Reference Only

© 2003 ZF Industries, Inc. - Page 32

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5HP30 Selective Shims & Snap Rings (continued) 5HP30 Selective Snap Ring – Clutch Pack B, C, D + E2 Pos # 70.250 71.120 72.130 73.110

Select. Parts

Description Clutch C Snap Ring Clutch E2 Snap Ring Clutch B Snap Ring Clutch D Snap Ring 1055 371 007 Snap Ring A=3.00 1055 371 015 Snap Ring A=3.20 1055 371 016 Snap Ring A=3.40 1055 371 017 Snap Ring A=3.60 1055 371 018 Snap Ring A=3.80 1055 371 019 Snap Ring A=4.00

Qty 1 1 1 1

Where used (1055 000 ___) All All All All

5HP30 Selective Snap Ring Pos # 77.110

Select. Parts

Description Clutch F Snap Ring 1055 370 007 Snap Ring A=2.60 1055 370 010 Snap Ring A=3.00 1055 370 011 Snap Ring A=3.40 1055 370 014 Snap Ring A=3.80

All Rights Reserved

Qty 1 All

For Reference Only

Where used (1055 000 ___)

© 2003 ZF Industries, Inc. - Page 33

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5HP30 Kit Content 5HP30 Filter Kit – 1055 298 015 Pos # 27.450 27.460 27.470

ZF Part #

Description

Qty

0501 005 184 Filter 0734 313 181 O-Ring 0736 617 064 Torx Screw M5x14

1 1 2

Where used

Notes

(1055 000 ___) All All All

5HP30 Overhaul Kit – 1055 298 019 Pos #

ZF Part #

Description

Qty

01.010/160 01.030 01.252 01.260 01.310 01.650 01.660 02.020 02.140 02.150 03.010/120 03.020 03.030 10.010/140 10.010/170 10.014 10.080 10.100 10.130 10.140 14.010/140 14.060 27.100

0734 319 623 Shaft Seal 10x18x5 0734 313 104 O-Ring 0501 318 572 Screw Plug M10x1 0750 112 154 Gasket 0734 313 128 O-Ring 0501 318 572 Screw Plug M10x1 0501 318 572 Screw Plug M10x1 0734 313 032 O-Ring 0734 401 241 Sealing Ring 0734 401 248 Piston Ring 0634 801 206 Sealing Ring 0634 801 097 Sealing Ring 0750 112 155 Gasket 1055 310 039 Sealing Ring 0750 111 254 Shaft Seal 0734 313 095 O-Ring 0734 401 248 Piston Ring 0734 313 098 O-Ring 0750 112 076 Usit Ring 0750 112 076 Usit Ring 0750 111 243 Shaft Seal 0734 313 097 O-Ring 1055 327 093 Gasket 1055 327 102 Gasket

2 2 1 1 2 1 1 1 2 2 1 1 1 1 1 1 2 1 12 2 1 1 1 1

27.242 27.252 27.260/116 27.460 32.290 32.350 51.260/010 51.270/010 70.010/150 70.010/160 70.030 70.040

0734 313 121 O-Ring 0734 313 121 O-Ring 0501 209 253 O-Ring 0734 313 181 O-Ring 0734 313 094 O-Ring 0734 313 093 O-Ring 0734 313 120 O-Ring 0734 313 134 O-Ring 0734 313 024 O-Ring 0734 313 029 O-Ring 0734 313 117 O-Ring 0734 313 023 O-Ring

2 2 2 1 1 1 1 4 1 1 1 1

Where used

Notes

(1055 000 ___) All All 010/029 All 010/029 All All All All All All All All All All All All All All All All All 010/011 017/026/027/028/029/ 030/031/032/039/040 All All All All All All All All All All All All

Note: Above listed parts are not sold individually.

All Rights Reserved

For Reference Only

© 2003 ZF Industries, Inc. - Page 34

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5HP30 Kit Content (continued) 5HP30 Overhaul Kit – 1055 298 019 (continued) Pos # 70.070 70.160 70.170 71.020 71.030 72.030 72.040 72.050 72.140 73.020 73.030/160 77.140

ZF Part #

Description

Where used

Qty

0734 313 117 O-Ring 0734 313 115 O-Ring 0734 313 116 O-Ring 0734 313 115 O-Ring 0734 313 116 O-Ring 0734 313 117 O-Ring 0734 313 027 O-Ring 0734 313 118 O-Ring 0734 317 217 Piston Ring 0734 313 114 O-Ring 0734 313 024 O-Ring 0734 313 096 O-Ring

1 1 1 1 1 1 1 1 1 1 2 1

Notes

(1055 000 ___) All All All All All All All All All All All All

5HP30 Fiber Clutch Kit – 1055 298 024 Pos # 70.110 70.230 71.100 72.100 73.080 74.060 77.090

ZF Part #

Description

Qty

1055 270 030 Friction Plate A 1055 271 025 Friction Plate C 1055 271 025 Friction Plate E2 1055 271 025 Friction Plate B 1055 271 025 Friction Plate D 1055 270 030 Friction Plate E1 1055 270 030 Friction Plate F

5 3 4 5 5 5 6

Where used (1055 000 ___) 010/011/029/030/031

Notes

010/011/029/030/031 010/011/029/030/031 010/011/029/030/031 010/011/029/030/031 010/011/029/030/031 010/011/029/030/031

5HP30 Fiber Clutch Kit – 1055 298 025 Pos #

ZF Part #

Description

Qty

70.110

1055 270 072 Friction Plate A

5

70.230

1055 271 054 Friction Plate C

3

71.100

1055 271 054 Friction Plate E2

3

72.100

1055 271 054 Friction Plate B

6

73.080

1055 271 054 Friction Plate D

5

74.060

1055 270 072 Friction Plate E1

6

77.090

1055 270 072 Friction Plate F

6

Where used (1055 000 ___) 017/027/028/032/039/ 040 017/027/028/032/039/ 040 017/027/028/032/039/ 040 017/027/028/032/039/ 040 017/027/028/032/039/ 040 017/027/028/032/039/ 040 017/027/028/032/039/ 040

Notes

Note: Above listed parts are not sold individually.

All Rights Reserved

For Reference Only

© 2003 ZF Industries, Inc. - Page 35

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5HP30 Kit Content (continued) 5HP30 Fiber Clutch Kit – 1055 298 026 Pos # 70.110 70.230 71.100 72.100 73.080 74.060 77.090

ZF Part #

Description

Qty

1055 270 069 Friction Plate A 1055 271 053 Friction Plate C 1055 271 053 Friction Plate E2 1055 271 053 Friction Plate B 1055 271 053 Friction Plate D 1055 270 069 Friction Plate E1 1055 270 069 Friction Plate F

5 3 3 6 5 6 6

Where used

Notes

(1055 000 ___) 026 026 026 026 026 026 026

5HP30 Steel Kit – 1055 298 027 Pos #

ZF Part #

Description

Where used

Qty

Notes

(1055 000 ___)

70.100 70.120 70.220 70.240

1055 370 089 Steel Plate A 1055 370 090 End Plate A 1055 371 003 Steel Plate C 1055 370 095 End Plate C

5 1 3 1

All All

71.090

1055 371 003 Steel Plate E2

4

All

71.110

1055 371 003 End Plate E2

1

All

72.090

1055 371 003 Steel Plate B

6

All

72.110 73.070 73.090

1055 371 003 End Plate B 1055 371 003 Steel Plate D 1055 371 003 End Plate D

1 5 1

All

74.050

1055 374 024 Steel Plate E1

6

All

74.070 77.080

1055 370 089 End Plate E1 1055 374 024 Steel Plate F

1 6

All

77.100

1055 376 054 End Plate F

1

All All 017/026/027/028/032/039/040 use 3 pieces 010/011/026/029/030/031 use 5 pieces

All All 010/011/029/030/031 use 5 pieces

All 017/027/028/032/039/ 040

5HP30 Solenoid Kit – 1055 298 028 Pos #

ZF Part #

Description

Where used

Qty

51.250

0750 132 122 Solenoid Valve

3

51.260

0501 209 875 Pressure Regulator

1

51.260/010 0734 313 120 O-Ring 51.270 0501 210 061 Pressure Regulator 51.270/010 0734 313 134 O-Ring

1 4 4

Notes

(1055 000 ___) All 017/026/027/028/032/ 039/040 All All All

Note: Above listed parts are not sold individually.

All Rights Reserved

For Reference Only

© 2003 ZF Industries, Inc. - Page 36

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5HP30 Kit Content (continued) 5HP30 Solenoid Kit – 1055 298 029 Pos # 51.250 51.260 51.260/010 51.270 51.270/010

ZF Part #

Description

Qty

0750 132 122 Solenoid Valve 0501 311 843 Pressure Regulator 0734 313 120 O-Ring 0501 210 061 Pressure Regulator 0734 313 134 O-Ring

3 1 1 4 4

Where used

Notes

(1055 000 ___) All 010/011/029/030/031 All All All

5HP30 Molded Rubber Piston Kit – 1055 298 030 Pos # 73.030 74.010 77.040

ZF Part #

Description

Where used

Qty

0750 132 082 Piston D 0750 132 086 Piston E1 0750 132 072 Piston F

1 1 1

(1055 000 ___)

Notes

All All All

5HP30 Bearing Kit – 5HP30BRGK Pos # 02.040 02.060 02.090 02.200 10.010/140 10.160 14.010/120 32.210 74.100/160 74.120 77.020

ZF Part #

Description

Where used

Qty

1055 202 031 Bearing Set 1055 202 033 Bearing Set 0750 115 378 Axial Needle Bearing 0750 115 378 Axial Needle Bearing 0735 298 136 Needle Bearing 1055 202 033 Bearing Set 0735 340 153 Output Bearing 1055 232 081 Bearing Set 1055 331 016 Axial Washer 1055 274 023 Bearing Set 0635 303 058 Needle Sleeve

1 1 1 1 1 1 1 1 1 1 1

(1055 000 ___)

Notes

All All All All All All All All All All All

5HP30 Filter Kit – 5HP30FK Pos # 03.010/120 03.020 03.030 27.450 27.460 27.470

ZF Part #

Description

Qty

1055 298 015 5HP30 Filter Kit 0634 801 206 Sealing Ring 0634 801 097 Sealing Ring 0750 112 155 Gasket 0501 005 184 Filter 0734 313 181 O-Ring 0736 617 064 Torx Screw M5x14

1 1 1 1 1 1 2

Where used (1055 000 ___)

Notes

All All All All All

Included in kit 1055 298 015

All

Included in kit 1055 298 015

All

Included in kit 1055 298 015

Note: Above listed parts are not sold individually.

All Rights Reserved

For Reference Only

© 2003 ZF Industries, Inc. - Page 37

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5HP30 Kit Content (continued) 5HP30 Valve Body Kit – 5HP30VBK Pos #

Description

Qty

27.020 27.030

1056 327 019 Valve Orifice D=1.0 1056 327 039 Valve Orifice D=1.7

1 1

27.034

1056 327 021 Valve Orifice D=1.5

1

27.040 27.050 27.060 27.070 27.086 27.090 27.096 27.100

1056 327 020 Valve Orifice D=1.2 1056 327 019 Valve Orifice D=1.0 1056 327 020 Valve Orifice D=1.2 1056 327 020 Valve Orifice D=1.2 1043 326 037 Check Ball 0501 313 177 Screen 0732 041 937 Compression Spring 1055 327 093 Gasket 1055 327 102 Gasket

1 1 1 1 1 1 1 1 1

27.260/116 50.020 50.040 50.060 50.070 50.080 50.110

0501 209 253 O-Ring 1056 327 173 Selector Shift Valve 0732 042 430 Compression Spring 0732 042 477 Compression Spring 1058 327 030 Main Pressure Valve 0732 042 381 Compression Spring 0732 041 550 Compression Spring

2 1 1 1 1 1 1

0732 042 492 Compression Spring

1

0732 041 523 Compression Spring 0732 041 526 Compression Spring 0732 041 809 Compression Spring 0732 042 561 Compression Spring 0732 042 561 Compression Spring 0732 042 561 Compression Spring 0732 042 561 Compression Spring 0732 041 547 Compression Spring 0732 041 462 Compression Spring 0732 041 462 Compression Spring 0732 041 826 Compression Spring 0732 041 337 Compression Spring 0732 041 462 Compression Spring 0732 041 606 Compression Spring 0732 041 547 Compression Spring 0734 313 120 O-Ring 0734 313 134 O-Ring 0732 041 462 Compression Spring 0732 041 826 Compression Spring 0732 041 337 Compression Spring 0732 042 382 Compression Spring 0732 042 504 Compression Spring 0732 042 022 Compression Spring

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 4 1 1 1 1 1 1

50.128 50.142 50.148 50.158 50.170 50.190 50.204 51.030 51.060 51.080 51.100 51.120 51.140 51.190 51.210 51.260/010 51.270/010 55.030 55.050 55.070 55.090 55.110 55.130

ZF Part #

Where used

Notes

(1055 000 ___) All

All 017/026/027/028/029/ 316 Valve Body and over 030/031/032/039/040 All All All All All All All

Under valve in channel plate

010/011 312 Valve Body and under 017/026/027/028/029/ 316 Valve Body and over 030/031/032/039/040 All All 010/011/029/030/031 All All All 010 309 Valve Body and under 011/017/026/027/028/ 029/030/031/032/039/ 312 Valve Body and over 040 All All All All All All All All All All All All All All All All All All 010/011/029/030/031 All All All All

Note: Above listed parts are not sold individually.

All Rights Reserved

For Reference Only

© 2003 ZF Industries, Inc. - Page 38

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5HP30 Kit Content (continued) 5HP30 Valve Body Kit – 5HP30VBK (continued) Pos # 55.150 55.170 55.180

ZF Part #

Description

Where used

Qty

0732 041 667 Compression Spring 0732 041 325 Compression Spring 1043 326 037 Check Ball

1 1 1

(1055 000 ___)

Notes

All All All

Note: Above listed parts are not sold individually.

All Rights Reserved

For Reference Only

© 2003 ZF Industries, Inc. - Page 39

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5HP30 Kit Torque Converter Spare Parts & Kits 5HP30 Torque Converter Spare Parts Pos #

ZF Part #

Description

Qty

0501 320 347 5HP30 TC Washer 2.0 0501 320 348 5HP30 TC Washer 2.2 0501 320 349 5HP30 TC Washer 2.4 0501 320 353 5HP30 TC Friction Plate

1 1 1 1

Where used (4168 028 ___) 213/221 213/221 213/221

Notes Selective Washer Selective Washer Selective Washer

213/221

5HP30 Torque Converter Kits Pos #

ZF Part #

Description

Qty

4168 298 067 5HP30 TC Rebuild Kit 4168 298 068 5HP30 TC Stator Kit

1 1

Where used

Notes

(4168 028 ___) 213/221

Parts are not sold individually

213/221

Parts are not sold individually

Note: The rebuild kit (4168 298 067) includes 3x Axial Needle Bearings, 2x Diaphragm Springs, 1x Sealing Ring, 1x Sealing Lip Ring, and 1x Snap Ring The stator kit (4168 298 068) includes 2x Thrust Washer, 1x Freewheel, and 1x Inner Freewheel Ring.

All Rights Reserved

For Reference Only

© 2003 ZF Industries, Inc. - Page 40

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Quotation / Order Form FAX FORM TO YOUR PREFERRED ZF PASSENGER CAR TRANSMISSION DISTRIBUTOR Purchase Order Date:

Purchase Order #:

Customer Information Company Name: Street: Phone #: Email:

Contact: City, State & Zip: Fax #: Customer #:

Shipping Information Ship To: Street: Request Date:

Attention: City, State & Zip: Ship via:

Vehicle Information Make: Model Year:

Model: Transmission Spec:

Order Information Line 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

Qty

Pos. #

ZF Part #

Signature:

All Rights Reserved

Description / Cust. Ref. No.

Date:

For Reference Only

© 2003 ZF Industries, Inc. - Page 41

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Notes

All Rights Reserved

For Reference Only

© 2003 ZF Industries, Inc. - Page 42

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Warranty Information Warranty coverage for ZF passenger car transmission spare parts and kits covers the first 12 months after installation in the vehicle, or 24 months after purchase from ZF Industries, Inc. Warranty of the product is limited to replacement or repair, if found to be defective in ZF material or workmanship, and specifically does not cover removal, reinstallation, or any costs incidental to the repair of the vehicle, or any kind of consequential damages.

All warranty and/or non-warranty returns must be approved.

Disclaimer The specifications and information shown in this catalog have been compiled from accepted and reliable sources and is believed to be accurate at the time of publication. While ZF Industries, Inc. believes this information is correct, no guarantee or warranty is made as to the accuracy of the information and ZF Industries, Inc. cannot and does not accept or assume any responsibilities for errors, omissions, or consequential harm or damages. Replacement parts should not be used when they do not appear to fit.

ZF Industries, Inc. disclaims all liability and responsibility for any harm resulting from any such modifications.

Copyright Printed in USA – Copyright © 2003 ZF Industries, Inc. No part of this publication may be reproduced, stored in a retrieval system, or transmitted, in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, without prior written permission of ZF Industries, Inc.

All Rights Reserved

For Reference Only

© 2003 ZF Industries, Inc. - Page 43

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www.bmwpost.ru

ZF 6HP26 / 6HP28

6HP26 6HP28 Automatic Transmission Spare Parts Catalog

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Warranty Information Warranty coverage for ZF passenger car transmission spare parts and kits covers the first 12 months after installation in the vehicle, or 24 months after purchase from ZF Services.

Warranty of the product is limited to replacement or repair, if found to be defective in ZF material or workmanship and specifically does not cover removal, reinstallation, or any costs incidental to the repair of the vehicle or any kind of consequential damages.

All warranty and/or non-warranty returns must be approved.

Disclaimer The specifications and information shown in this catalog have been compiled from accepted and reliable sources and is believed to be accurate at the time of publication. While ZF Services believes this information is correct, no guarantee or warranty is made as to the accuracy of the information and ZF Services cannot and does not accept or assume any responsibilities for errors, omissions, or consequential harm or damages. Replacement parts should not be used when they do not appear to fit. ZF Services disclaims all liability and responsibility for any harm resulting from any such modifications.

Copyright Printed in USA - Copyright © 2008 ZF Services No part of this publication may be reproduced, stored in a retrieval system, or transmitted, in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, without prior written permission of ZF Services.

Distributed By

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ZF 6HP26 / 6HP28 Automatic Transmission – Spare Parts Catalog

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Table of Contents 6HP26 / 6HP28

Technical Information Torque, Gear Ratio & Weight_________________________________________________________ 2 Oil Capacity______________________________________________________ 2 6HP26 / 6HP28 Lubricants______________________________________________________ 2 6HP26 / 6HP28 Technical Literature______________________________________________________ 2 6HP26 / 6HP28 General Transmission Oil Filling Procedure_________________________________________ 3-7 How To Use This Catalog______________________________________________________ 8 Type Plate Information______________________________________________________ 9 6HP26 1068 010 XXX / 6HP28 1068 040 XXX Spare Parts Gearbox Housing Group_______________________________________________________________ 10 Torque Converter Group_____________________________________________________________ 11 Oil Supply Group_____________________________________________________________ 12 Front Planetary Group_____________________________________________________________ 13 Rear Planetary Group_____________________________________________________________ 14 Coupling A Group_____________________________________________________________ 15 Coupling B Group_____________________________________________________________ 16 Coupling C Group_____________________________________________________________ 17 Coupling D Group_____________________________________________________________ 18 Coupling E Group_____________________________________________________________ 19 Output Group_____________________________________________________________ 20 Filter Group_____________________________________________________________ 21 Mechatronic Group_____________________________________________________________ 22 Gear Shift System E-Shift Group_____________________________________________________________ 23 Gear Shift System M-Shift Group_____________________________________________________________ 24 Parking Lock Group_____________________________________________________________ 25 Selective Shims, Snap Rings, Steel Plate & Kits Content 26 Selective Shims___________________________________________________ Selective Snap Rings_________________________________________________________ 27 - 28 Selective Steel Plate_________________________________________________________ 29 Kits Content________________________________________________________ 30 - 35

For a distributor in your area call ZF at 1-800-451-2595 or visit our website at www.zf.com/na. ©2008 ZF Services - 1 All Rights Reserved For Reference Only

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Technical Information Torque, Gear Ratio & Weight Input Torque 326 ftlbs to 444 ftlbs

1 Gear

2 Gear

3 Gear

4 Gear

5 Gear

6 Gear

Rev Gear

Drive

Weight (incl. oil)

4.17

2.34

1.52

1.14

0.87

0.69

3.40

RWD

~196 lbs.

(model specific)

Oil Capacity 9.4 liters (10 Quarts) + 0.5 liter (0.53 Quarts) for cooling system 6HP26 / 6HP28 Lubricants Amount 1 Liter Bottle 20 Liter Canister 209 Liter Drum

ZF Part # S671 090 255 S671 090 253 S671 090 252

Oil Grade ZF LifeGuardFluid 6 ZF LifeGuardFluid 6 ZF LifeGuardFluid 6

Note: ZF recommends the use of LifeGuardFluid 6 for optimal performance.

6HP26 / 6HP28 Technical Literature Language English English English

ZF Part # 1068 766 702 1068 766 701 1068 766 704

Description 6HP26 / 6HP28 REPAIR MANUAL (CD) 6HP26 / 6HP28 FUNCTIONAL DESCRIPTION - BMW (CD) 6HP26 / 6HP28 FUNCTIONAL DESCRIPTION - AUDI (CD)

For a distributor in your area call ZF at 1-800-451-2595 or visit our website at www.zf.com/na.

All Rights Reserved ©2008 ZF Services - 2 For Reference Only

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6HP26 / 6HP28 General Transmission Oil Filling Procedure Adding oil to 6HP26 / 6HP28 automatic transmission - general - up to overflow at 40°C

Checking

Refilling

Notes

Procedure if leaks are suspected

Procedure after repair, exchange of control unit or similar

Always note correct oil grade: see page 2 TE ML 11

Place car horizontally on hoist Switch off the hoist and apply the handbrake

Place car horizontally on hoist Switch off the hoist and apply the handbrake

Connect the tester in order to read off the transmission oil temperature and engine speed

Carry out the repair work

Start the engine

Connect the tester in order to read off the transmission oil temperature and engine speed

Select gears with engine running, at idle speed

With the engine stopped, add oil until it reaches the overflow lip

Select positions R and D and shift through as far as 3rd gear (manual/winter program)

Start the engine Top off the oil immediately to the overflow lip

Keep each gear selected for 3 seconds, then engage the parking lock

Select gears with engine running, at idle speed

- Car - Carmust muststand standlevel levelononthe the _hoist. _hoist.

- The - Thedriven drivenwheels wheelsororthe the _transmission _transmissionoutput outputmust mustbebeat _a_at standstill for atforleast two two a standstill at least _minutes _minutesbefore beforechecking checkingthe the _oil _oillevel. level.

Apply Applythe thehandbrake. handbrake.

- Move - Moveselector selectorlever levertotoP.P. - EGS - EGSmust mustnot notbebeinin _emergency _emergencyprogram. program.

- Switch - Switchthe themain mainconsumers, consumers, _for _forinstance instancethe theairair _conditioning, _conditioning,either eitherononororoffoff _according _accordingtotothe thecar car _manufacturer's instructions. _manufactuerer's instructions.

Select positions R and D and shift through as far as 3rd gear (manual/winter program)

Continued on Page 2

Keep each gear selected for 3 seconds, then engage the parking lock

For a distributor in your area call ZF at 1-800-451-2595 or visit our website at www.zf.com/na. ©2008 ZF Services - 3 All Rights Reserved For Reference Only

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6HP26 / 6HP28 General Transmission Oil Filling Procedure (continued) Idle speed n_Mot = 650-950 1_Min according to manufacturer's specification.

NO

YES Oil temperature between 30°C and 35°C

Engine fault: Oil adjustment not possible Eliminate the fault according to the engine repair manual

NO

YES

Depending on condition, allow oil to cool down or run engine until warm Select gears with engine idling

Open filler plug on the housing

Oil emerges at an oil temperature below 35°C NO

YES

Transmision contains too little oil

Wait until oil temperature reaches 40°C + 10°C

Hold each gear for 3 seconds and engage parking lock

Increase oil level by adding oil until it flows out

Oil temperature must not exceed 50°C in any circumstances

Open the filler plug on the housing

Wait until oil temperature reaches 40°C + 10°C

Allow time to drip, then close the filler plug again

Select R and D by means of manual/winter program as far as 3rd gear

Oil emerges at an oil temperature below 35°C NO

YES

Transmision contains too little oil

Wait until oil temperature reaches 40°C + 10°C

Increase oil level by adding oil until it flows out

Oil temperature must not exceed 50°C in any circumstances

Wait until oil temperature reaches 40°C + 10°C

Allow time to drip, then close the filler plug again

Oil temperature must not exceed 50°C in any circumstances Allow time to drip, then close the filler plug again

Oil temperature must not exceed 50°C in any circumstances Allow time to drip, then close the filler plug again

For a distributor in your area call ZF at 1-800-451-2595 or visit our website at www.zf.com/na.

All Rights Reserved ©2008 ZF Services - 4 For Reference Only

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6HP26 / 6HP28 General Transmission Oil Filling Procedure (continued) Oil service 6HP26 / 6HP28 BMW

Oil filler screw and oil level screw Internal hexagon

M18X1.5

Oil drain plug

M24X1

Internal hexagon

12 mm

Tightening torque

8 Nm

8 mm

Tightening torque 35 Nm ± 3.5 Nm

For a distributor in your area call ZF at 1-800-451-2595 or visit our website at www.zf.com/na.

All Rights Reserved ©2008 ZF Services - 5 For Reference Only

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6HP26 / 6HP28 General Transmission Oil Filling Procedure (continued) Oil service 6HP26 Ford

Oil filler screw and oil level screw Internal hexagon

M18X1.5

Oil drain plug

M24X1

Internal hexagon

10 mm

Tightening torque

8 Nm

8 mm

Tightening torque 35 Nm ± 3.5 Nm

For a distributor in your area call ZF at 1-800-451-2595 or visit our website at www.zf.com/na.

All Rights Reserved ©2008 ZF Services - 6 For Reference Only

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6HP26 / 6HP28 General Transmission Oil Filling Procedure (continued) Oil service 6HP26 / 6HP28 Jaguar

Oil filler screw and oil level screw Internal hexagon

M18X1.5

Oil drain plug

M24X1

Internal hexagon

10 mm

Tightening torque

8 Nm

8 mm

Tightening torque 35 Nm ± 3.5 Nm

For a distributor in your area call ZF at 1-800-451-2595 or visit our website at www.zf.com/na.

All Rights Reserved ©2008 ZF Services - 7 For Reference Only

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How To Use This Catalog Table of Contents Each transmission group of this catalog is listed in the table of contents. This spare parts catalog includes only transmission specification numbers for North American applications.

Technical Information All technical information is specific to the transmission models that are referenced in this catalog. Weight and oil capacity information are only approximate and may vary by actual transmission specification. For any technical inquiry, please contact your preferred ZF passenger car transmission distributor for assistance. For a list of technical literature available from ZF or for answers to frequently asked questions about ZF transmissions visit us at www. zf.com/na.

Spare Parts Each transmission is divide into groups (e.g. gearbox housing group). The position number (Position #) is used to identify the location of each spare part in the transmission. A position number like 01.010 is either a spare part or an assembly. A position number like 01.010/110 is a subcomponent of an assembly. Please contact your preferred ZF passenger car transmission distributor about availability of assemblies and subcomponents.

Contact ZF for the most updated part number (for example: 6HP26 1068 010 XXX). Please, have the position number and model number prepared when you call. Thank you.

Use our toll free Service-Hotline: 1-800-451-2595.

The description (Description) identifies the spare part.

The quantity (Quantity) is the amount of spare parts included in one transmission model for a certain position number. The quantity may vary depending on the transmission specification and certain spare parts may be used in multiple positions in the transmission.

The notes column (Notes) gives more information about the spare part (e.g. included in a kit).

Example OIL SUPPLY GROUP Position # 10.010 10.010/150 10.090

Description PUMP NEEDLE SLEEVE SHIM

Quantity Notes 1 1 1 Selective shim; see page 26.

Selective Shims, Snap Rings, Steel Plate & Kits Content Each list for selective shims, snap rings or steel plate is listed in this section of the catalog. Please measure the clearance according to the repair manual and select the required spare part from the table.

The kits content section shows all available kits for the transmission models that are referenced in this catalog, including the content of each kit.

Mechatronic and Valve Body are only available as complete Service-Mechatronic.

For a distributor in your area call ZF at 1-800-451-2595 or visit our website at www.zf.com/na.

All Rights Reserved ©2008 ZF Services - 8 For Reference Only

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Type Plate Information The type plate is located on the main housing of the transmission. Please refer to the ZF transmission specification # when searching for spare parts and kits in this catalog.

Transmission Serial # 010 005

-26

ZF Transmission Specification # Vehicle Manufacturer Transmission #

For a distributor in your area call ZF at 1-800-451-2595 or visit our website at www.zf.com/na.

All Rights Reserved ©2008 ZF Services - 9 For Reference Only

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6HP26 1068 010 XXX / 6HP28 1068 040 XXX GEARBOX HOUSING GROUP Position # 01.010 01.050 01.060 01.064 01.070 01.080 01.100 01.140 01.220

Description GEARBOX HOUSING SEALING SLEEVE SEALING SLEEVE SEALING SLEEVE BREATHER TUBE BREATHER COVER SCREW PLUG SCREW PLUG PLUG

Quantity Notes 1 Included in overhaul kit; see page 34.

2 1 Included in overhaul kit; see page 34.

1 Included in overhaul kit; see page 34.

1 1 1 M10X1; Included in overhaul kit; see page 34.

1 M18X1.5 1 Included in overhaul kit; see page 34.

For a distributor in your area call ZF at 1-800-451-2595 or visit our website at www.zf.com/na.

All Rights Reserved ©2008 ZF Services - 10 For Reference Only

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TORQUE CONVERTER GROUP Position # 22.010 97.010 97.020 97.030

Description CONVERTER RETAINING CLIP BOLT + NUT HEXAGON BOLT

Quantity 1 1 1 1

Notes

For a distributor in your area call ZF at 1-800-451-2595 or visit our website at www.zf.com/na.

All Rights Reserved ©2008 ZF Services - 11 For Reference Only

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OIL SUPPLY GROUP Position # 10.010 10.010/150 10.010/160 10.010/170 10.020 10.040 10.040/110 10.040/130 10.040/150 10.040/160 10.040/170 10.040/180 10.050 10.070 10.080 10.084 10.090

Description PUMP ASSEMBLY NEEDLE SLEEVE SNAP RING SHAFT SEAL ROUND SEALING RING INTERMEDIATE PLATE ASSEMBLY INTERMEDIATE PLATE CENTERING PLATE COUNTER SPRING PISTON RING PISTON RING COUNTER SPRING COUNTER SPRING ROUND SEALING RING TORX SCREW WITH USIT RING TORX SCREW WITH USIT RING SHIM

Quantity Notes 1 1 1 1 Included in overhaul kit; see page 34.

1 Included in overhaul kit; see page 34.

1 1 1 6 M6X28 1 Included in overhaul kit; see page 34.

1 Included in overhaul kit; see page 34.

4 M6X28 11 M6X46 1 Included in overhaul kit; see page 34.

13 14 Included in overhaul kit; see page 34.

1 Selective shim; see page 26.

For a distributor in your area call ZF at 1-800-451-2595 or visit our website at www.zf.com/na.

All Rights Reserved ©2008 ZF Services - 12 For Reference Only

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FRONT PLANETARY DRIVE GROUP Position # 32.010 32.010/200 32.010/210 32.010/220 32.100 32.200

Description PLANETARY ASSEMBLY AXIAL NEEDLE BEARING SUN GEAR SNAP RING AXIAL NEEDLE BEARING OIL TRAY

Quantity 1 1 1 1 1 1

Notes

For a distributor in your area call ZF at 1-800-451-2595 or visit our website at www.zf.com/na.

All Rights Reserved ©2008 ZF Services - 13 For Reference Only

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REAR PLANETARY DRIVE GROUP Position # 42.010 42.010/250 42.010/260 42.010/280 42.010/290 42.010/310 42.170 42.180 42.190 42.200 42.210

Description PLANET ASSEMBLY AXIAL WASHER AXIAL NEEDLE BEARING AXIAL NEEDLE BEARING AXIAL WASHER AXIAL WASHER RING GEAR SNAP RING OUTPUT SHAFT AXIAL WASHER AXIAL NEEDLE BEARING

Quantity 1 1 1.00 mm 1 1 1 3.20 mm 1 1 1 1 1 1.00 mm 1

Notes

For a distributor in your area call ZF at 1-800-451-2595 or visit our website at www.zf.com/na.

All Rights Reserved ©2008 ZF Services - 14 For Reference Only

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COUPLING A GROUP Position # 70.010 70.030 70.040 70.050 70.060 70.080 70.090 70.100 70.130 70.140 70.150 70.170

Description CYLINDER PISTON ROUND SEALING RING ROUND SEALING RING CUP SPRING OIL DAM ROUND SEALING RING K-RING UNDULATING SPRING STEEL PLATE FRICTION PLATE SNAP RING

Quantity Notes 1 1 1 Included in overhaul kit; see page 34.

1 Included in overhaul kit; see page 34.

1 1 1 Included in overhaul kit; see page 34.

1 1 6 3.00 mm; Included in steel kit; see pages 32 & 33.

5 Included in friction kit; see pages 30 & 31.

1 Selective snap ring; see page 27.

For a distributor in your area call ZF at 1-800-451-2595 or visit our website at www.zf.com/na.

All Rights Reserved ©2008 ZF Services - 15 For Reference Only

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ZF 6HP26 / 6HP28 Automatic Transmission – Spare Parts Catalog

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COUPLING B GROUP Position # 72.010 72.020 72.050 72.060 72.070 72.080 72.100 72.110 72.120 72.124 72.130 72.140 72.144 72.150 72.170 72.200 72.210 72.300

Description SUN GEAR SHAFT PISTON ROUND SEALING RING ROUND SEALING RING CUP SPRING OIL DAM ROUND SEALING RING SNAP RING FIXING WASHER SNAP RING UNDULATING SPRING STEEL PLATE END PLATE FRICTION PLATE SNAP RING SEALING RING AXIAL NEEDLE BEARING AXIAL NEEDLE BEARING

Quantity Notes 1 1 1 Included in overhaul kit; see page 34.

1 Included in overhaul kit; see page 34.

1 1 1 Included in overhaul kit; see page 34.

1 2.50 mm 1 1 1.50 mm 1 2.10 mm; Included in steel kit; see pages 32 & 33.

5 1 Included in steel kit; see pages 32 & 33.

5 Included in friction kit; see pages 30 & 31.

1 Selective snap ring; see page 27.

2 Included in overhaul kit; see page 34.

1 1

For a distributor in your area call ZF at 1-800-451-2595 or visit our website at www.zf.com/na.

All Rights Reserved ©2008 ZF Services - 16 For Reference Only

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COUPLING C GROUP Position # 75.010 75.010/140 75.030 75.040 75.050 75.070 75.080 75.084 75.100 75.120 75.140 75.160 75.180 75.200 75.240

Description CYLINDER FITTING KEY PISTON ROUND SEALING RING ROUND SEALING RING CUP SPRING STOP-RING SNAP RING UNDULATING SPRING FRICTION PLATE STEEL PLATE END PLATE SNAP RING ANGLE DISC AXIAL NEEDLE BEARING

Quantity Notes 1 2 1 1 Included in overhaul kit; see page 34.

1 Included in overhaul kit; see page 34.

1 1 1 2.00 mm 1 5 Included in friction kit; see pages 30 & 31.

5 3.00 mm; Included in steel kit; see pages 32 & 33.

1 3.90 mm; Included in steel kit; see pages 32 & 33.

1 Selective snap ring; see page 28.

1 1

For a distributor in your area call ZF at 1-800-451-2595 or visit our website at www.zf.com/na.

All Rights Reserved ©2008 ZF Services - 17 For Reference Only

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COUPLING D GROUP Position # 73.010 73.020 73.030 73.060 73.070 73.080 73.100 73.110 73.120 73.130 73.230 73.240 73.250

Description PISTON ROUND SEALING RING ROUND SEALING RING OIL DAM ROUND SEALING RING ROUND SEALING RING SPLIT RING SPLIT RING CUP SPRING SPLIT RING UNDULATING SPRING STEEL PLATE FRICTION PLATE

73.260

END PLATE

Quantity Notes 1 1 Included in overhaul kit; see page 34.

1 Included in overhaul kit; see page 34.

1 1 Included in overhaul kit; see page 34.

1 Included in overhaul kit; see page 34.

1 1 1 1 1 2.10 mm; Included in steel kit; see pages 32 & 33.

6 6 Included in friction kit; see pages 30 & 31.

Selective end plate; see page 29.

Included in steel kit; see pages 32 & 33.

1

For a distributor in your area call ZF at 1-800-451-2595 or visit our website at www.zf.com/na.

All Rights Reserved ©2008 ZF Services - 18 For Reference Only

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COUPLING E GROUP Position # 71.010 71.020 71.030 71.040 71.060 71.080 71.090 71.094 71.100 71.140 71.150 71.160 71.170 71.180 71.190 71.240 71.260 71.280 71.290 71.300 71.310 71.330

Description INPUT SHAFT PISTON ROUND SEALING RING ROUND SEALING RING CUP SPRING OIL DAM ROUND SEALING RING FIXING PLATE SNAP RING UNDULATING SPRING STEEL PLATE FRICTION PLATE END PLATE SNAP RING PISTON RING SUN GEAR SHAFT AXIAL NEEDLE BEARING INTERMEDIATE SHAFT AXIAL NEEDLE BEARING DISC CARRIER SNAP RING ANGLE DISC

Quantity Notes 1 1 1 Included in overhaul kit; see page 34.

1 Included in overhaul kit; see page 34.

1 1 1 Included in overhaul kit; see page 34.

1 1 2.50 mm 1 7 Included in steel kit; see pages 32 & 33.

7 Included in friction kit; see pages 30 & 31.

1 Included in steel kit; see pages 32 & 33.

1 Selective snap ring; see page 28.

3 Included in overhaul kit; see page 34.

1 1 1 1 1 1 1

For a distributor in your area call ZF at 1-800-451-2595 or visit our website at www.zf.com/na.

All Rights Reserved ©2008 ZF Services - 19 For Reference Only

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OUTPUT GROUP Position # 14.020 14.040 14.050 14.070 14.090 14.110 14.130 14.140 14.150 14.160

Description NEEDLE SLEEVE SNAP RING SHIM BALL BEARING SNAP RING SHAFT SEAL SHIM OUTPUT FLANGE SHAFT SEAL COLLAR NUT

Quantity Notes 1 1 1 Selective shim; see page 26.

1 1 1 Included in overhaul kit; see page 34.

1 1.00 mm 1 1 Included in overhaul kit; see page 34.

1

For a distributor in your area call ZF at 1-800-451-2595 or visit our website at www.zf.com/na.

All Rights Reserved ©2008 ZF Services - 20 For Reference Only

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FILTER GROUP Position #

Description

03.010 03.010 03.010/014 03.010/020 03.010/030 03.010/120 03.010/130 03.010/150 03.010/160 03.020 03.030 03.030/20 03.050

FILTER KIT TYPE A PAN ASSEMBLY TYPE B GASKET TYPE A ROUND SEALING RING SCREW PLUG SCREW PLUG SCREW PLUG MAGNET CAP TORX SCREW OIL FILTER TYPE B ROUND SEALING RING GASKET TYPE B

Type A

Quantity 1 1 1 1 1 1 1 2 1 21 1 1 1

Notes Included in filter kit; see page 30.

(Integrated pan / filter assembly) Filter kit not available.

Included in overhaul kit; see page 35.

Included in overhaul kit; see page 35.

Included in overhaul kit; see page 35.

M30X1.5; Included in overhaul kit; see page 35.

M10X1; Included in overhaul kit; see page 35.

M6X28.5 Included in overhaul kit; see page 35.

Included in overhaul kit; see page 35.

Type B

For a distributor in your area call ZF at 1-800-451-2595 or visit our website at www.zf.com/na.

All Rights Reserved ©2008 ZF Services - 21 For Reference Only

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MECHATRONIC GROUP Position # 27.460/030 27.460/020 27.520 27.700 27.730 27.740 N/A

Description GASKET GASKET GUIDE SLEEVE CAP CAPACITOR CLAMP MECHATRONIC

Quantity Notes Only available in overhaul kit; see page 35.

2 Only available in overhaul kit; see page 35.

2 1 Included in overhaul kit; see page 35.

1 1 1 Only complete Service-Mechatronics are available.

1

27.460/030 27.460/030 27.460/020 27.460/020

CAUTION! Only complete Service-Mechatronics are available.

Contact your local ZF Parts distributor for more information.

For a distributor in your area call ZF at 1-800-451-2595 or visit our website at www.zf.com/na.

All Rights Reserved ©2008 ZF Services - 22 For Reference Only

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GEARSHIFT SYSTEM E-SHIFT GROUP Position # 06.010 06.030 06.050 06.060 06.070 06.090 06.150 06.170 06.170/110 06.170/120 06.170/130 06.190 06.210

Description SHAFT SEAL SELECTOR SHAFT PARKING LOCK DISC CLAMPING SLEEVE PIPE LEG SPRING LEVER ANGLE BRACKET ANGLE BRACKET ANGLE BRACKET HEXAGON NUT HEXAGON NUT CAP SCREW

Quantity Notes 1 Included in overhaul kit; see page 35.

1 1 1 1 1 1 1 1 1 1 1 2 M16X14

For a distributor in your area call ZF at 1-800-451-2595 or visit our website at www.zf.com/na.

All Rights Reserved ©2008 ZF Services - 23 For Reference Only

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GEARSHIFT SYSTEM M-SHIFT GROUP Position # 06.010 06.030 06.050 06.060 06.070 06.094 06.100

Description SHAFT SEAL SELECTOR SHAFT ROOSTER COMB CLAMPING SLEEVE PIPE DETENT SPRING TORX SCREW

Quantity Notes Included in overhaul kit; see page 35.

2 1 1 1 1 1 2 M6X13

For a distributor in your area call ZF at 1-800-451-2595 or visit our website at www.zf.com/na.

All Rights Reserved ©2008 ZF Services - 24 For Reference Only

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PARKING LOCK GROUP Position # 24.010 24.020 24.040 24.060 24.080 24.110 24.120

Description PIN SCREW PLUG PAWL LEG SPRING CONNECTING BAR GUIDING PLATE TORX SCREW

Quantity Notes 1 1 Included in overhaul kit; see page 35.

1 1 1 1 4 M6X20

For a distributor in your area call ZF at 1-800-451-2595 or visit our website at www.zf.com/na.

All Rights Reserved ©2008 ZF Services - 25 For Reference Only

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6HP26 1068 010 XXX / 6HP28 1068 040 XXX 6HP26 / 6HP28 SELECTIVE SHIM Position # Select. Parts Description 10.090 OIL SUPPLY SHIM 0730.009.529 SHIM 0730.009.528 SHIM 0730.009.527 SHIM 0730.009.526 SHIM 0730.009.525 SHIM 0730.009.524 SHIM 0730.009.523 SHIM 0730.009.522 SHIM 0730.009.521 SHIM 0730.009.520 SHIM 0730.009.519 SHIM 0730.009.518 SHIM 6HP26 / 6HP28 SELECTIVE SHIM Position # Select. Parts Description 14.050 OUTPUT SHIM 0730.112.651 SHIM 0730.112.650 SHIM 0730.112.649 SHIM 0730.112.648 SHIM 0730.112.647 SHIM 0730.112.646 SHIM 0730.112.645 SHIM 0730.112.644 SHIM 0730.112.643 SHIM

All Rights Reserved

SELECTIVE SHIMS

Quantity 1 1 1 1 1 1 1 1 1 1 1 1

Notes 4.80 4.60 4.40 4.20 4.00 3.80 3.60 3.40 3.20 3.00 2.80 2.60

Quantity 1 1 1 1 1 1 1 1 1

Notes 2.80 2.60 2.40 2.20 2.00 1.80 1.60 1.40 1.20

For a distributor in your area call ZF at 800-451-2595.

For Reference Only

©2008 ZF Services - 26

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6HP26 1068 010 XXX / 6HP28 1068 040 XXX 6HP26 / 6HP28 SELECTIVE SNAP RING Position # Select. Parts Description 70.170 COUPLING A SNAP RING 0730.513.791 SNAP RING 0730.513.790 SNAP RING 0730.513.789 SNAP RING 0730.513.788 SNAP RING 0730.513.787 SNAP RING 0730.513.786 SNAP RING 0730.513.785 SNAP RING 0730.513.784 SNAP RING 0730.513.783 SNAP RING 0730.513.782 SNAP RING 0730.513.781 SNAP RING 0730.513.780 SNAP RING 0730.513.779 SNAP RING 6HP26 / 6HP28 SELECTIVE SNAP RING Position # Select. Parts Description 72.170 COUPLING B SNAP RING 0730.513.791 SNAP RING 0730.513.790 SNAP RING 0730.513.789 SNAP RING 0730.513.788 SNAP RING 0730.513.787 SNAP RING 0730.513.786 SNAP RING 0730.513.785 SNAP RING 0730.513.784 SNAP RING 0730.513.783 SNAP RING 0730.513.782 SNAP RING 0730.513.781 SNAP RING 0730.513.780 SNAP RING 0730.513.779 SNAP RING

All Rights Reserved

SELECTIVE SNAP RINGS

Quantity 1 1 1 1 1 1 1 1 1 1 1 1 1

Notes 4.60 4.40 4.20 4.00 3.80 3.60 3.40 3.20 3.00 2.80 2.60 2.40 2.20

Quantity 1 1 1 1 1 1 1 1 1 1 1 1 1

Notes 4.60 4.40 4.20 4.00 3.80 3.60 3.40 3.20 3.00 2.80 2.60 2.40 2.20

For a distributor in your area call ZF at 800-451-2595.

For Reference Only

©2008 ZF Services - 27

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6HP26 1068 010 XXX / 6HP28 1068 040 XXX 6HP26 / 6HP28 SELECTIVE SNAP RING Position # Select. Parts Description 75.180 COUPLING C SNAP RING 0730.513.791 SNAP RING 0730.513.790 SNAP RING 0730.513.789 SNAP RING 0730.513.788 SNAP RING 0730.513.787 SNAP RING 0730.513.786 SNAP RING 0730.513.785 SNAP RING 0730.513.784 SNAP RING 0730.513.783 SNAP RING 0730.513.782 SNAP RING 0730.513.781 SNAP RING 0730.513.780 SNAP RING 0730.513.779 SNAP RING 6HP26 / 6HP28 SELECTIVE SNAP RING Position # Select. Parts Description 71.180 COUPLING E SNAP RING 1058.370.017 SNAP RING 1058.370.016 SNAP RING 1058.370.015 SNAP RING 1058.370.014 SNAP RING 1058.370.013 SNAP RING 1058.370.012 SNAP RING 1058.370.011 SNAP RING 1058.370.021 SNAP RING 1058.370.024 SNAP RING 1058.370.023 SNAP RING

All Rights Reserved

SELECTIVE SNAP RINGS

Quantity 1 1 1 1 1 1 1 1 1 1 1 1 1

Notes 4.60 4.40 4.20 4.00 3.80 3.60 3.40 3.20 3.00 2.80 2.60 2.40 2.20

Quantity 1 1 1 1 1 1 1 1 1 1

Notes 3.60 3.40 3.20 3.00 2.80 2.60 2.40 2.20 2.00 1.80

For a distributor in your area call ZF at 800-451-2595.

For Reference Only

©2008 ZF Services - 28

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6HP26 1068 010 XXX / 6HP28 1068 040 XXX

SELECTIVE STEEL PLATE

6HP26 / 6HP28 SELECTIVE STEEL PLATE Position # Select. Parts Description Quantity 73.260 COUPLING D STEEL PLATE 1068.377.026 STEEL PLATE 1 1068.377.021 STEEL PLATE 1 1068.377.025 STEEL PLATE 1 1068.377.024 STEEL PLATE 1 1068.377.020 STEEL PLATE 1 1068.377.023 STEEL PLATE 1 1068.377.022 STEEL PLATE 1 1068.377.019 STEEL PLATE 1 1068.377.029 STEEL PLATE 1

All Rights Reserved

Notes 4.20 3.90 3.60 3.30 3.00 2.70 2.40 2.10 1.80

For a distributor in your area call ZF at 800-451-2595.

For Reference Only

©2008 ZF Services - 29

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Kits Content 6HP26 / 6HP28 Kits Content 6HP26 / 6HP28 Filter Kit (Plastic Oil Pan) – 1068 298 033 Position # 03.010

ZF Part # 1068 298 033

Description Plastic Oil Pan incl.

Filter Gasket Round Sealing Ring

Quantity 1 1 1 1

Where used (1068 ___ ___) All All All All

Notes

6HP26 Friction Kit – 1068 298 034 Position # 70.150 71.160 72.150 73.250 75.120

ZF Part # 1068 277 004 1068 271 018 1068 277 002 1068 277 004 1068 277 002

Description Friction Plate A Friction Plate E Friction Plate B Friction Plate D Friction Plate C

Quantity

Where used (1068 ___ ___)

5 7 5 7 5

See Chart Below See Chart Below See Chart Below See Chart Below See Chart Below

Notes

6HP26 1068 010 ___ 026 028 to 039 043 to 046 051 to 057 059 062 to 067 069 to 071 073 to 079 082 to 086 091 to 098 100 to 106 113 to 119 128 to 129 138 160 179

For a distributor in your area call ZF at 1-800-451-2595 or visit our website at www.zf.com/na.

All Rights Reserved ©2008 ZF Services - 30 For Reference Only

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Kits Content 6HP26 / 6HP28 Kits Content 6HP26 Friction Kit – 1068 298 035 Position # 70.150 71.160 72.150 73.250 75.120

ZF Part # 1068 277 004 1068 271 080 1068 277 002 1068 277 004 1068 277 002

Description Friction Plate A Friction Plate E Friction Plate B Friction Plate D Friction Plate C

Quantity

Where used (1068 ___ ___)

5 6 5 7 5

See Chart Below See Chart Below See Chart Below See Chart Below See Chart Below

Quantity

Where used (1068 ___ ___)

5 7 5 7 5

See Chart Below See Chart Below See Chart Below See Chart Below See Chart Below

Notes

6HP26 1068 010 ___ 122 130 135 to 137 161 to 165 175 to 178 181 184 to 185 190 197 203 to 206

6HP26 / 6HP28 Friction Kit – 1068 298 036 Position #

ZF Part #

70.150 71.160 72.150 73.250 75.120

1068 277 011 1068 271 080 1068 277 002 1068 277 011 1068 277 002

6HP26 1068 010 ___ 134 151 153 to 155 166 to 174 182 to 183

6HP28 1068 040 ___ 001 to 002 008 to 011 014 to 016

Description Friction Plate A Friction Plate E Friction Plate B Friction Plate D Friction Plate C

Notes

For a distributor in your area call ZF at 1-800-451-2595 or visit our website at www.zf.com/na.

All Rights Reserved ©2008 ZF Services - 31 For Reference Only

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Kits Content 6HP26 / 6HP28 Kits Content 6HP26 / 6HP28 Steel Kit – 1068 298 037 Position # 70.140 71.150 71.170 72.140 72.144 73.240 73.260 73.260 73.260 73.260 73.260 73.260 73.260 73.260 73.260 75.140 75.160

ZF Part # 1068 377 020 1068 371 030 1068 371 069 1068 377 019 1068 372 043 1068 377 019 1068 377 026 1068 377 021 1068 377 025 1068 377 024 1068 377 020 1068 377 023 1068 377 022 1068 377 019 1068 377 029 1068 377 020 1068 377 021

Description Steel Plate A Steel Plate E End Plate E Steel Plate B End Plate B Steel Plate D End Plate D 4.2 End Plate D 3.9 End Plate D 3.6 End Plate D 3.3 End Plate D 3.0 End Plate D 2.7 End Plate D 2.4 End Plate D 2.1 End Plate D 1.8 Steel Plate C End Plate C

Quantity

Where used (1068 ___ ___)

6 6 1 5 1 7 1 1 1 1 1 1 1 1 1 5 1

See Chart Below See Chart Below See Chart Below See Chart Below See Chart Below See Chart Below See Chart Below See Chart Below See Chart Below See Chart Below See Chart Below See Chart Below See Chart Below See Chart Below See Chart Below See Chart Below See Chart Below

Notes

6HP26 6HP28 1068 010 ___ 1068 040 ___ 014 to 015 002 026 008 029 to 039 011 043 to 046 015 051 to 053 057 059 063 to 079 084 to 086 091 093 to 105 111 to 124 126 128 to 131 135 to 138 148 150 153 to 155 160 to 167 169 to 170 172 174 to 182 184 190 197 203 to 206 For a distributor in your area call ZF at 1-800-451-2595 or visit our website at www.zf.com/na.

All Rights Reserved ©2008 ZF Services - 32 For Reference Only

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Kits Content 6HP26 / 6HP28 Kits Content 6HP26 / 6HP28 Steel Kit – 1068 298 038 Position #

ZF Part #

70.140 71.150 71.170 72.140 72.144 73.240 73.260 73.260 73.260 73.260 73.260 73.260 73.260 73.260 73.260 75.140 75.160

1068 377 020 1068 371 047 1068 371 069 1068 377 019 1068 372 043 1068 377 019 1068 377 026 1068 377 021 1068 377 025 1068 377 024 1068 377 020 1068 377 023 1068 377 022 1068 377 019 1068 377 029 1068 377 020 1068 377 021

6HP26 1068 010 ___ 028 054 062 082 to 083 092 106 125 127 134 151 to 152 168 171 173 183 185

6HP28 1068 040 ___ 001 009 to 010 014 016

Description Steel Plate A Steel Plate E End Plate E Steel Plate B End Plate B Steel Plate D End Plate D 4.2 End Plate D 3.9 End Plate D 3.6 End Plate D 3.3 End Plate D 3.0 End Plate D 2.7 End Plate D 2.4 End Plate D 2.1 End Plate D 1.8 Steel Plate C End Plate C

Quantity

Where used (1068 ___ ___)

6 7 1 5 1 7 1 1 1 1 1 1 1 1 1 5 1

See Chart Below See Chart Below See Chart Below See Chart Below See Chart Below See Chart Below See Chart Below See Chart Below See Chart Below See Chart Below See Chart Below See Chart Below See Chart Below See Chart Below See Chart Below See Chart Below See Chart Below

Notes

For a distributor in your area call ZF at 1-800-451-2595 or visit our website at www.zf.com/na.

All Rights Reserved ©2008 ZF Services - 33 For Reference Only

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Kits Content 6HP26 / 6HP28 Kits Content 6HP26 / 6HP28 Overhaul Kit – 1068 298 030 Where used Position #

ZF Part #

Description

Quantity

1068 010 ___

Notes

1068 040 ___

01.050 01.060 01.064 01.100 01.220 10.010/170 10.010/170 10.040/160 10.040/170 10.020 10.070 10.084 70.040 70.040 70.050 70.090 70.090 72.050 72.060 72.100 72.200 75.040 75.040 75.050 75.050 73.020 73.020 73.030 73.070 73.080 73.080 71.030 71.040 71.090 71.190 71.190 14.110 14.150

0734 317 370 0734 317 371 0734 317 372 0501 321 921 0501 321 922 0750 111 436 0734 319 695 0734 401 291 0734 401 295 0734 313 083 0734 313 064 0750 112 076 0734 313 146 0501 320 476 0734 313 028 0734 313 180 0501 320 477 0734 313 147 1043 317 001 0734 313 147 0734 317 386 0734 313 180 0501 322 212 0734 313 783 0501 322 213 0734 313 146 0501 322 211 0734 313 029 0734 313 008 0734 313 033 0734 313 033 0734 313 007 0734 313 148 0734 313 040 0734 317 256 0734 317 392 0734 319 633 0734 310 418

Sealing Sleeve Sealing Sleeve Sealing Sleeve Screw Plug Plug Shaft Seal Shaft Seal Piston Ring Piston Ring Round Sealing Ring Round Sealing Ring Usit Ring Round Sealing Ring Profiled Seal Ring Round Sealing Ring Round Sealing Ring Profiled Seal Ring Round Sealing Ring Round Sealing Ring Round Sealing Ring Sealing Ring Round Sealing Ring Lipped Sealing Ring Round Sealing Ring Lipped Sealing Ring Round Sealing Ring Lipped Sealing Ring Round Sealing Ring Round Sealing Ring Round Sealing Ring Round Sealing Ring Round Sealing Ring Round Sealing Ring Round Sealing Ring Piston Ring Sealing Ring Shaft Seal Shaft Seal

2 1 1 1 1 1 1 1 1 1 1 14 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 3 3 1 1

All All All All All Ford All except Ford All All All All All As needed As needed As needed As needed As needed All All All All All 6HP28X All 6HP28X 6HP28X 6HP28X All All All 6HP28X All All All As needed As needed All All

Gearbox housing Gearbox housing Gearbox housing Gearbox housing Gearbox housing Oil supply Oil supply Oil supply Oil supply Oil supply Oil supply Oil supply Coupling A Coupling A Coupling A Coupling A Coupling A Coupling B Coupling B Coupling B Coupling B Coupling C Coupling C Coupling C Coupling C Coupling D Coupling D Coupling D Coupling D Coupling D Coupling D Coupling E Coupling E Coupling E Coupling E Coupling E Output Output

Continued on next page.

For a distributor in your area call ZF at 1-800-451-2595 or visit our website at www.zf.com/na.

All Rights Reserved ©2008 ZF Services - 34 For Reference Only

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Kits Content 6HP26 / 6HP28 Kits Content 6HP26 / 6HP28 Overhaul Kit – 1068 298 030 Where used Position #

ZF Part #

Description

Quantity

1068 010 ___

Notes

1068 040 ___

03.010/014 03.030/020 03.050 03.010/120 03.010/130 03.010/020 03.010/030 03.010/130 27.460/020 27.460/030 27.520 06.010 24.020

0501 323 155 0501 320 086 1068 303 017 0734 313 176 0501 321 921 0501 319 012 0501 318 960 0501 321 921 0501 321 776 0501 321 777 0501 216 272 0734 319 801 0501 214 941

Oil Pan Gasket Sealing Ring Gasket Round Sealing Ring Screw Plug Round Sealing Ring Screw Plug Screw Plug Gasket Gasket Guide Sleeve Shaft Seal Screw Plug

1 1 1 1 1 1 1 1 2 2 1 2 1

All All All All All All All All All All All All All

Filter Filter Filter Filter Filter Filter Filter Filter Mechatronic Mechatronic Mechatronic Gearshift system Parking lock

Kits may contain items not used in all applications.

For a distributor in your area call ZF at 1-800-451-2595 or visit our website at www.zf.com/na.

All Rights Reserved ©2008 ZF Services - 35 For Reference Only

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