Yanmar KM4A KM4A1 KM4A2 Marine Gear Parts Catalog Manual 0CR10-G30002 - PDF DOWNLOAD

PARTS CATALOG

Published

2008/7 (Jul.) 0CR10-G30002

Introduction 1. This parts catalog contains the previous information on the KM4A, KM4A1 as wel I as the new one on the KM4A2.

Parts catalog No.

Date of issue

Remarks

First edition

000Y00R3000

July, 1986

No need

1st edition(supplement)

000Y00R3001

Feb., 1999

No need

2nd edition(supplement)

000Y00R3002

Dee. ,2005

2. This parts catalog does not contain the technical data needed for maintenance serv Ice. 3. The i I lustrations used in this parts catalog have been simpl ified for clarity.

4.Specification Type of marine gear

KM4A

Reduction ratio Appi ication engine

3.30 2.63 2. 14 1. 47

4JHBE 4JH-TBE 4JH-HTBE 4JH-DTBE 4JH2BE 4JH2-TBE 4JH2-HTBE 4JH2-DTBE 4JH2-UTBE 3JH3E 4JH3E 4JH4E

KM4A1 2.63

CONTENTS Fig.No. GROUP NAME

KM4A(1,2) 1. CLUTCH HOUSING(PREVIOUS) 2. CLUTCH HOUSING(NEW) 3. INPUT SHAFT 4. CLUTCH SHAFT 5. SUPPORT SHAFT 6. OUTPUT SHAFT 7. LUB.OIL COOLER 8. REMOTE CONTROL DEVICE 9. REMOTE CONTROL PASSIVE UNIT 10. SAFETY SWITCH STAY(OPTIONAL) 11. TOOL(OPTIONAL)

Fig.No. GROUP NAME

MODEL : KM4A(1,2) PC NO : 0CR10-G30002

0CR10-G30002

0CR10-G30002

1. CLUTCH HOUSING(PREVIOUS)

Fig.1. CLUTCH HOUSING(PREVIOUS)

(A)=KM4A (B)=KM4A1 (C)=KM4A2

REF. 1 4 4A 5 6 7 8 9 10

LEV. 1 1 1 1 1 1 1 1 1

PARTS NO. 177073-02001 177073-02050 177073-02060 177088-02120 177099-02130 177073-02151 177075-02150 177095-02150 177073-02200

(D)= (E)= (F)=

DESCRIPTION HOUSING, CLUTCH FLANGE FLANGE COVER, SIDE STRAIGHT PIN COVER SHIM SET SHIM BUSH

(A) 1 1

1 2 1 2 1 1

(B) 1

Q'TY (C) (D)

I (E)

(F)

1 1 2 1 2 1 Z

(A=*1987.09)

11 12 13 14 15 16 16-1

1 1 1 1 1 1 1

177073-02251 177090-02250 177073-02261 177073-02300 177090-02310 177073-02430 177073-02431

CASE, STRAINER SHIM SET STRAINER SHIM SHIM LABEL LABEL

1 1 1 1 2 1 1

1 1 1 1 2

GAUGE,OIL PLUG M16X1.5,MAGNET. LOCKING WASHER

1 1 12

1 1

WASHER 10 WASHER 10

8 9

8 9

GASKET 16, ROUND O-RING 1A P-18.0 O-RING 1A G-40.0 O-RING 1A S-80.0 SEAL SC35 52 08, OIL SEAL, OIL

1 1 1 1 1 1

1 1 1 1

SEAL TC28 40 08, OIL OIL SEAL TC486209 BOLT M 8X 30 BOLT M 8X 30

1 1 2 2

1 1

BOLT M 8X 25 PLATED BOLT M 8X 25 BOLT M10X 30 PLATED BOLT M10X 30 PLATED

1

N

(A=*1995.07)

17 21 22

1 1 1

177074-02450 177035-02920 22287-080000

Z

(A=*1994.11)

23 23-1

1 1

22287-100000 22287-100000

(A=*1997.12)

24 25 26 27 28 28-1

1 1 1 1 1 1

K

(B=*1997.12)

23414-160000 24311-000180 24321-000400 24341-000800 24411-355208 24413-355208

1

N

(A=*1988.05)

29 30 31 31-1

1 1 1 1

24421-284008 24421-486209 26016-080302 26013-080302

2

R

12 12

12

N

8 9

8 9

K

6

6

(A=*1994.11)

32 32-1

1 1

26106-080252 26016-080252

(A=*1994.11)

33 33-1

1 1

26106-100302 26106-100302

(A=*1997.12)

34

1

(B=*1997.12)

26450-080202

BOLT M 8X 20

Remarks KM4A :UP TO C/#020430 (KKH770730001) KM4A1:UP TO C/#020454 (KKH770730001) (C)Copy Rights YANMAR CO.,LTD.

R

0CR10-G30002

0CR10-G30002

2. CLUTCH HOUSING(NEW)

Fig.2. CLUTCH HOUSING(NEW)

(A)=KM4A (B)=KM4A1 (C)=KM4A2

REF.

I

1 2 2-1

LEV. 1 1 1

PARTS NO. 177073-02012 177073-02032 177073-02033

(A=*2005.09)

I

3 4 5 6 7 8 9 10 11 12 13 14 15 20 21 22 23 23-1

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

24 25 26 27 28 29 30 31 32

1 1 1 1 1 1 1 1 1

DESCRIPTION CASE, A CASE, B CASE, B

(A) 1 1 1

(B) 1 1 1

Q'TY (C) (D) 1 1

I (E)

(F)

R

(B=*2005.09)

177073-02051 177073-02061 177088-02120 177099-02130 177073-02151 177075-02150 177095-02150 177073-02251 177090-02250 177073-02261 177090-02310 177074-02450 177073-02450 177035-02920 23414-160000 24311-000180 24321-000400 24321-000350

(A=*2005.05)

(D)= (E)= (F)=

FLANGE#4) FLANGE COVER, SIDE STRAIGHT PIN COVER SHIM SET SHIM CASE, STRAINER SHIM SET STRAINER SHIM GAUGE,OIL DIPSTICK ASSY PLUG M16X1.5,MAGNET. GASKET 16, ROUND O-RING 1A P-18.0 O-RING 1A G-40.0 O-RING 1A G-35.0

1

1

1 2 1 2 1 1 1 1 2 1

1 1 2 1 2 1 1 1 1 2 1

1 1 1 1 1

1 1 1 1 1

1 1 1 1 2 12 12 6 2

1 1 1 1 2 12 12 6 2

1 2 1 2 1 1 1 1 2 1 1 1 1 1

N

(B=*2005.05)

24341-000800 24413-355208 24421-284008 24421-486209 26013-080302 26016-080252 26016-080252 26450-080202 177099-02130

O-RING 1A S-80.0 SEAL, OIL SEAL TC28 40 08, OIL OIL SEAL TC486209 BOLT M 8X 30 BOLT M 8X 25 BOLT M 8X 25 BOLT M 8X 20 STRAIGHT PIN

1 1 1 1 2 12 12 6 2

Remarks KM4A :FROM C/#020431 (KKH770730001) KM4A1:FROM C/#020455 (KKH770730001) (C)Copy Rights YANMAR CO.,LTD.

R

0CR10-G30002

0CR10-G30002

3. INPUT SHAFT

Fig.3. INPUT SHAFT

(A)=KM4A (B)=KM4A1 (C)=KM4A2

REF.

I

1 2 2-1

LEV. 1 1 1

PARTS NO. 177073-03010 177073-03030 177073-03031

(A=*2005.09)

3 6 7 8 9 10 11 12 13 13-1

1 1 1 1 1 1 1 1 1 1

(D)= (E)= (F)=

DESCRIPTION

Q'TY (C) (D) 1

I

(A) 1 1 1

(B) 1 1 1

PLATE SPRING PLATE LOCK NUT DISC, DAMPER BALL BEARING CIRCLIP 62(H) ROLLER BEARING ROLLER BEARING BEARING

1 2 1 1 1 2 1 1 1 1

1 2 1 1 1 2 1 1

1 2 1 1 1 2 1 1

1

1

N

O-RING 1A P-35.0 SEAL

1 1

1 1

1 1

W

FAN BOLT M 8X 16 PLATED

1 6

INPUT SHAFT GEAR Z=39 GEAR Z=39

1

(E)

R

(F)

N

(B=*2005.09)

177073-03040 177073-03090 177073-03100 177073-03110 177090-03500 194454-25770 22252-000620 24141-302050 24141-302070 24142-302070

(A=*1987.10)

14 15

1 1

24311-000350 177073-03140

(A=*1988.05)

16 17

1 1

177073-03191 26106-080162

1 6

Remarks (1)KM4A:OPTIONAL (C)Copy Rights YANMAR CO.,LTD.

1 1

0CR10-G30002

0CR10-G30002

4. CLUTCH SHAFT

Fig.4. CLUTCH SHAFT

(A)=KM4A (B)=KM4A1 (C)=KM4A2

REF. 1 1-1

LEV. 1 1

PARTS NO. 177073-03151 177073-03152

(A=*2005.09)

I

2 3 4 4-1

1 1 1 1

I

5 6 6-1

1 1 1

I

7 7-1

1 1

SHAFT, CLUTCH SHAFT, CLUTCH

(A) 1 1

(B) 1 1

1

1

1 1

1 1

1 1

1 1

Q'TY (C) (D) 1

I (E)

R

(F)

N

CONE, DRIVE CONE, DRIVE GEAR Z=41 GEAR

1 N

(B=*2006.01)

177073-03202 177073-03231 177073-03233

(A=*2006.01)

DESCRIPTION

(B=*2005.09)

177073-03170 177073-03180 177073-03201 177073-03202

(A=*2006.01)

(D)= (E)= (F)=

GEAR GEAR Z=45 GEAR

1 N

(B=*2006.01)

177073-03232 177073-03233

GEAR GEAR

1 1

N

(C=*2006.01)

I

8 9 10 11 12 13 14 15 16 17

1 1 1 1 1 1 1 1 1 1

177073-03250 177073-03260 177073-03270 177073-03280 177088-03272 177073-03290 177088-03290 177073-03300 177073-03320 177073-03340

(A=*2006.01)

18 19 20 21 22

1 1 1 1 1

GEAR Z=22 I=3.30 GEAR Z=26 I=2.63 GEAR Z=30 I=2.14 GEAR Z=38 I=1.47 NUT KEY PIN 4D-22L COLLAR COLLAR RETAINER

(B=*2006.01)

177088-03540 24141-303050 24161-323717 24163-282170 24164-000282

1 1 1 1 2 1 1 2 2 2

1 1 1 1 2 1 1 2 2 2

1 1 1 2 1 1 2 2 2

2 2 2 2 2

2 2 2 2 2

2 2 2 2 2

1 2 3 4

Z

(C=*2006.01)

SPRING BEARING NEEDLE BEARING RASE, INNER CIRCLIP 28

Remarks (1)I=3.30 (2)I=2.63 (3)I=2.14 (4)I=1.47 (C)Copy Rights YANMAR CO.,LTD.

0CR10-G30002

0CR10-G30002

5. SUPPORT SHAFT

Fig.5. SUPPORT SHAFT

(A)=KM4A (B)=KM4A1 (C)=KM4A2

REF.

I

1 2 2-1

LEV. 1 1 1

PARTS NO. 177088-03272 177073-03351 177073-03352

(A=*2006.01)

3 4 5 6

1 1 1 1

(A) 1 1 1

(B) 1 1 1

Q'TY (C) (D) 1 1 1

1 1 1 1

1 1 1 1

1 1 1 1

DESCRIPTION NUT SHAFT, IDLE GEAR SHAFT, IDLE GEAR

(B=*2006.01)

177073-03372 177073-03380 24141-303040 24141-323050

(D)= (E)= (F)=

I (E)

(F)

N

(C=*2006.01)

GEAR Z=31 WASHER TAPER-ROLLER BEARING BEARING

(C)Copy Rights YANMAR CO.,LTD.

R

0CR10-G30002

0CR10-G30002

6. OUTPUT SHAFT

Fig.6. OUTPUT SHAFT

(A)=KM4A (B)=KM4A1 (C)=KM4A2

REF. 1 2 3 4 5 6 7 8 9

LEV. 1 1 1 1 1 1 1 1 1

PARTS NO. 177073-03500 177073-03600 177073-03610 177073-03620 177073-03630 177090-03760 24141-303070 24143-303070 24311-000300

(D)= (E)= (F)=

DESCRIPTION COUPLING SHAFT,W/GEAR Z=69 SHAFT,W/GEAR Z=65 SHAFT,W/GEAR Z=61 SHAFT,W/GEAR Z=53 NUT ROLLER BEARING TAPER-ROLLER BEARING O-RING 1A P-30.0

(A) 1 1 1 1 1 1 1 1 1

(B) 1 1 1 1 1 1 1 1 1

Q'TY (C) (D) 1

I (E)

R

(F)

1 1 1 1 1 1 1

Remarks (1)I=3.30 (2)I=2.63 (3)I=2.14 (4)I=1.47 (C)Copy Rights YANMAR CO.,LTD.

1 2 3 4

0CR10-G30002

0CR10-G30002

7. LUB.OIL COOLER

Fig.7. LUB.OIL COOLER

(A)=KM4A (B)=KM4A1 (C)=KM4A2

REF.

I

1 2 3 4 5 6 7 8

LEV. 1 1 1 1 1 1 1 1

PARTS NO. 177073-02300 177073-04030 177073-04050 177073-04060 177073-04080 1C6220-32280 128695-44090 22287-080000

(A=*1999.08)

I

9 10 11 11-1

1 1 1 1

DESCRIPTION SHIM BODY, COOLER PIPE PIPE COVER SPRING,STOPPER PIN PEACOCK LOCKING WASHER

(A) 1 1 1 1 1 1 1 2

(B) 1 1 1 1 1 1 1 2

2 2 2 2

2 2 2 2

Q'TY (C) (D) 1 1 1 1 1 1 1

I (E)

(F)

Z

(B=*1999.08)

24311-000350 24311-000440 26106-080402 26016-080402

(A=*1999.08)

(D)= (E)= (F)=

O-RING 1A P-35.0 O-RING 1A P-44.0 BOLT M 8X 40 PLATED BOLT M 8X 40

2 2 2

N

(B=*1999.08)

(C)Copy Rights YANMAR CO.,LTD.

R

0CR10-G30002

0CR10-G30002

8. REMOTE CONTROL DEVICE

Fig.8. REMOTE CONTROL DEVICE

(A)=KM4A (B)=KM4A1 (C)=KM4A2

REF.

I

1 1-1

LEV. 1 1

PARTS NO. 177073-06200 177073-06210

(A=*2000.11)

I

2 4 5 6 7 8 9 10 10-1

1 2 2 1 1 1 1 1 1 1 1 1

DESCRIPTION

Q'TY (C) (D)

(A) 1 1

(B) 1 1

1 1 1 1 1 1 1 1 1

1 1 1 1 1 1 1 1 1

1 1 1 1 1 1 1

WASHER 6, POLISHED COTTER PIN 1.6X12 COTTER PIN 2.0X12

1 1 1

1

1

COTTER PIN 2.5X20

1

1

1

BOLT M 8X 25 PLATED

1

1

1

PIVOT(M5) PIVOT(10-32UNF)

1

I (E)

S

SHAFT ASSY PIN 5X18 SPRING PIN 2X 12 BOLT SPRING SHIM SET SHIFTER LEVER LEVER, DRIVE

1

S

(B=*2004.10)

22137-060000 22417-160120 22417-200120

S

(A=*1987.11)

12-2

1

22417-250200

S

(A=*1994.11)

13

1

R

(F)

(B=*2000.11)

177088-06340 196322-06610 22351-020012 177088-06360 177088-06370 177088-06380 177088-06390 177088-06400 177073-06400

(A=*2004.10)

11 12 12-1

(D)= (E)= (F)=

26106-080252

Remarks (1)FOR PREVIOUS MODEL(FIG.1) (2)FOR NEW MODEL(FIG.2) (C)Copy Rights YANMAR CO.,LTD.

1 2

0CR10-G30002

0CR10-G30002

9. REMOTE CONTROL PASSIVE UNIT

Fig.9. REMOTE CONTROL PASSIVE UNIT

(A)=KM4A (B)=KM4A1 (C)=KM4A2

REF.

I

1 1-1

I

1-2

LEV. 1 1

PARTS NO. 177073-06600 177073-06600

(D)= (E)= (F)=

DESCRIPTION

Q'TY (C) (D)

I

R

N

1 2

1

S

3

2 2

2

R

2 2 1

2 2 1

(B)

STAY STAY

(A) 1 1

STAY, REMOTE-CONTROL

1

1

2 2 2 2 1

1

(E)

(F)

(A=*1991.05)

1

177073-06650

(A=*2004.10)

I

2 2-1

1 1

22217-050000 22212-050000

(A=*1999.08)

3 4 5

1 1 1

(B=*2004.10)

SPRING WASHER 5 WASHER 5

(B=*1999.08)

26557-050162 26716-050002 41710-000410

SCREW M 5X 16 NUT M 5 CLAMP

Remarks (1)FOR PREVIOUS MODEL(FIG.1) (2)FOR PREVIOUS MODEL(FIG.1) (PARTS REVISED) (3)FOR NEW MODEL(FIG.2) (C)Copy Rights YANMAR CO.,LTD.

0CR10-G30002

0CR10-G30002

10. SAFETY SWITCH STAY(OPTIONAL)

Fig.10. SAFETY SWITCH STAY(OPTIONAL)

(A)=KM4A (B)=KM4A1 (C)=KM4A2

REF.

I

1 1-1

I

2 3 3-1

LEV. 1 1

PARTS NO. 177074-06580 177073-06610

(A=C/#020431)

2 2 2 2 2

DESCRIPTION STAY, SAFETY SWITCH STAY, SAFETY SWITCH

Q'TY (C) (D)

(A) 1 1

(B) 1 1

1 1 1

1 1 1

1

1 1

1 1

1 1

1

(E)

I

R

S

1 2

S

1 2

(F)

(B=C/#020455)

177074-06300 177074-06600 177073-06660

(A=C/#020431)

4 5

(D)= (E)= (F)=

SETTING,SAFETY SWIT. STAY STAY

1

(B=C/#020455)

26116-080302 26979-040082

BOLT 8X30 SCREW M 4X 8

Remarks (1)FOR PREVIOUS MODEL(FIG.1) (2)FOR NEW MODEL(FIG.2) (C)Copy Rights YANMAR CO.,LTD.

0CR10-G30002

0CR10-G30002

11. TOOL(OPTIONAL)

Fig.11. TOOL(OPTIONAL)

(A)=KM4A (B)=KM4A1 (C)=KM4A2

REF. 1 2 3 4 5 6 7 8

LEV. 1 2 1 1 1 1 1 1

PARTS NO. 177073-09010 22312-040200 177073-09020 177073-09030 177075-09030 177073-09050 177075-09050 177088-09150

(D)= (E)= (F)=

DESCRIPTION TOOL PARALLEL PIN 4X20 RENCH(TOOL) TOOL TOOL SOCKET CIRCLIP TOOL, DRIVE

(A) 1 2 1 1 1 1 1 1

(B) 1 2 1 1 1 1 1 1

Q'TY (C) (D) 1 2 1 1 1 1 1 1

I (E)

R

(F)

Remarks (1)FOR TORQUE LIMITER (2)FOR CLUTCH SHAFT(REFER TO FIG.4, ITEM NO.21) (3)FOR INPUT SHAFT & OUTPUT SHAFT (4)FOR OUTPUT SHAFT (5)FOR COUPLING,OUTPUT SHAFT (6)FOR CLUTCH SHAFT & IDLE GEAR SHAFT (C)Copy Rights YANMAR CO.,LTD.

1 1 2 3 4 5 6

Part Number Index All parts are stipulated in the order of part numbers.

(Depending on the area in which the part is used.)

This index will display the location of the part according to each part number.

MODEL : KM4A(1,2) PC NO : 0CR10-G30002

PARTS No. INDEX

PARTS No.

Fig.

Ref.No.

PARTS No.

Fig.

Ref.No.

PARTS No.

Fig.

Ref.No.

128695-44090 177035-02920

4 5 5 5 5 6 6 6 6 6 7 7 7 7 8 8 8 9

1 2 3 6 1 2 1 2

15 13 9 6 9 9 6 6 32 10 4 6 5

177073-06610 177073-06650 177073-06660 177073-09010 177073-09020 177073-09030 177073-09050 177074-02450

4 4 4

177073-03250 177073-03260 177073-03270 177073-03280 177073-03290 177073-03300 177073-03320

4 4 4 4 4 4 4

10 9 10 11 11 11 11 1 2 10 10 10 1 2 11 11 1 2 4 5 4 4 8 8 8 8 8 8 11 1 2

17 2 2 -1 3 4 1 2 3 4 5 2 3 4 5 1 1 -1 10 -1 1 1 -1 1 -1 1 -2 3 -1 1 3 4 6 17 14 2 1 3 8 8 5 7 5 5 12 1 14 18 2 6 7 8 9 10 8 12 11

177090-02310

177073-03231 177073-03232 177073-03233

7 21 20 1 1 2 2 -1 4 3 4 A 4 7 7 10 11 10 13 12 14 1 16 16 -1 15 1 2 2 -1 3 6 7 8 15 1 1 -1 2 3 16 4 4 -1 5 6 7 6 -1 7 -1 8 9 10 11 13 15 16

177073-03340 177073-03351 177073-03352 177073-03372 177073-03380 177073-03500 177073-03600 177073-03610 177073-03620 177073-03630 177073-04030 177073-04050 177073-04060 177073-04080 177073-06200 177073-06210 177073-06400 177073-06600

177073-02430 177073-02431 177073-02450 177073-03010 177073-03030 177073-03031 177073-03040 177073-03090 177073-03100 177073-03110 177073-03140 177073-03151 177073-03152 177073-03170 177073-03180 177073-03191 177073-03201 177073-03202

7 1 2 1 2 2 2 1 2 1 2 1 2 1 1 2 1 2 1 7 1 1 2 3 3 3 3 3 3 3 3 4 4 4 4 3 4 4

177073-02001 177073-02012 177073-02032 177073-02033 177073-02050 177073-02051 177073-02060 177073-02061 177073-02151 177073-02200 177073-02251 177073-02261 177073-02300

177074-06300 177074-06580 177074-06600 177075-02150 177075-09030 177075-09050 177088-02120 177088-03272 177088-03290 177088-03540 177088-06340 177088-06360 177088-06370 177088-06380 177088-06390 177088-06400 177088-09150 177090-02250

177090-03500 177090-03760 177095-02150 177099-02130 194454-25770 196322-06610 1C6220-32280 41710-000410

-1-

3 8 7 9

PARTS No.

Fig.

Ref.No.