Yanmar 4TNV98C-WBV Z80 Gehl and 800Z Mustang Excavators Engine Parts Manual(50940332) - PDF DOWNLOAD

Yanmar

Engine

Z80 Gehl and 800Z Mustang Excavators (SN 00901 and Up)

ENGINE PARTS MANUAL

4TNV98C-WBV

Form No. 50940332 Revision A July 2015

INTRODUCTION General •

•

MANITOU AMERICAS, INC. reserves the right to make changes or improvements in the design or construction of any part of the machine without incurring the obligation to install such changes on any previously delivered machines.

This parts manual should not be used as a technical data reference; it uses simplified illustrations and does not detail servicing procedures.

Parts Ordering Information •

•

When ordering service parts, specify the correct part number, full description and quantity required, as well as the respective machine and engine model and serial numbers. For your safety and continued proper operation, use only genuine service parts.

“Right”, “left”, “front” and “back” are determined from a position sitting on the operator’s seat and facing forward, and the excavator “house” rotated so that the blade is also facing forward.

Torque Charts Standard attaching hardware torque values are provided on the inside back cover, and some torque values may be shown in illustrations. Metric torque values are shown in Newton-meters, and are converted to foot-pounds by multiplying by 0.738.

Illustrations and Parts Lists •

•

•

•

•

Not all parts shown in the illustrations may be included in the parts listings; some are not serviced separately or are not included on engines sold in all areas.

Ref. Nos. shown in the parts listings without part numbers are shown for reference purposes only and are not available for purchase.

Boxes or brackets may be used in some illustrations to indicate assemblies (part groupings), or in some cases to highlight different versions of individual parts or assemblies.

Text references may be present on some illustrations to provide additional information.

Some illustrations will contain circled letters or a circled combination of letters and numbers in addition to the regular number callouts.

These special callouts may be used to identify hydraulic port locations which are marked on components, or to identify the two ends of a hose, tube, or other part that is shown split in the illustration. They may also be used to indicate a common reference point when different versions of components are shown on the illustration.

Serial Number Locations and Information Locations Product Identification Plate - Located at the lower right front of the machine on the turning frame.

There are four items shown on the plate:

1) Model = machine model number 2) Machine No. = machine serial number 3) Engine No. = engine serial number 4) Product Identification Number = a sequence starting with YMR plus the machine model number, and ending with the five digit machine serial number. The additional characters in-between provide information about specific machine configuration.

NOTE: The engine serial number is shown on this plate for ease of access. It is also shown on a serial plate located on the engine cylinder head cover.

Additional Serial Number Information Parts changes are often defined by serial numbers, and less often by date codes.

•

•

Serial numbers as shown in the parts manual may have prefixes M (machine) or E (engine) preceding the serial number shown on the identification tag.

(From 1st SN) – indicates that the part can be used on all machines from 1st serial number to present.

INTRODUCTION •

•

“XXXXX” and “ZZZZZ” are used in the SN sequence instead of numbers for parts that have changed, but where the serial number for the change is not known.

In some cases, a date code is used instead of a serial number, and is displayed in the YYYY.MM format. Months will be displayed as .01-.12. For example, 2012.02 would be the second month (February) of 2012.

Reference Number Sequencing in Parts Lists NOTE: Reference numbers in the illustrations and parts listings may include sequencing variations of hyphens (-) and/or letters.

FOR EXAMPLE (Ref. Nos.): 5 = Original version/configuration of a part or assembly 5-1, 5-2, etc. = The hyphen (-) indicates an updated version/configuration of Ref. No. 5, and should have an associated serial number. The highest numbered version is the latest. If a hyphenated version is shown in the parts listing, but only the nonhyphenated version is shown in the illustration, the versions are visually similar. Multiple versions may be shown in the illustration, to identify changes.

5A, 5B, etc. = These parts do not replace Ref. Nos. 5 or 5-1, they are added components and may have an associated serial number.

5-1A, 5-1B, etc. = These are added components and may have an associated serial number.

NOTE: There may be a Ref. No. 5A without an associated Ref. No. 5 in the list. In that example, Ref. No. 5A is a newly added part and may have an associated serial number and also an additional note or remark.

Unless otherwise specified, all cap screws, nuts, and bolts are Grade 8.8, cadmium or zinc plated.

NOTE: The following abbreviations may be used herein: ASSD...................... Assembled ASSY...................... Assembly AR .......................... As Required CB........................... Carriage Bolt CP ........................... Cotter Pin CS ........................... Cap Screw (Hexagon Head) CYL........................ Cylinder DIA......................... Diameter ECU........................ Electronic Control Unit FHCS...................... Flat Head Cap Screw G ............................. Grams GR .......................... Grade HB .......................... Hex Bolt HLN........................ Hex Lock Nut HN .......................... Hex Nut HP........................... High Pressure HYD ....................... Hydraulic INS ......................... Insert LN........................... Lock Nut LT ........................... Left LW .......................... Lock Washer M ............................ Meter or Meters MM/mm ................. Millimeter NPT ........................ National Pipe Thread OS........................... Over-sized RT ........................... Right SHCS...................... Socket Head Cap Screw SLTD ...................... Slotted SN........................... Serial Number or Slotted Nut SQ........................... Square US........................... Under-sized W/ ........................... With W/O ........................ Without

Gehl® and Mustang® are registered trademarks of Manitou Americas, Inc.

INTRODUCTION

TABLE OF CONTENTS Introduction.................................................. i Table of Contents......................................... I Fig. 1 - Cylinder Block ................................1 Fig. 2 - Gear Housing ..................................3 Fig. 3 - Flywheel Housing & Oil Sump.......5 Fig. 4 - Cylinder Head & Bonnet.................7 Fig. 5 - Suction Manifold.............................9 Fig. 6 - Exhaust Manifold ..........................11 Fig. 7 - Diesel Particulate Filter (DPF)......13 Fig. 8 - Camshaft & Driving Gear .............15 Fig. 9 - Crankshaft & Piston ......................17 Fig. 10 - Lub. Oil System ..........................19 Fig. 11 - Cooling Water System ................21 Fig. 12 - Fuel Supply Pump .......................23 Fig. 13 - Fuel Injection Valve ....................25 Fig. 14 - Fuel Line .....................................27 Fig. 15 - Stater Motor ................................29 Fig. 16 - Generator.....................................31 Fig. 17 - Electronic Control Unit (ECU) ...33 Fig. 18 - Electrical .....................................35 Fig. 19 - Gasket Set....................................37 Numerical Index ........................................40

Printed in U.S.A.

I

50940332/AP0715

YANMAR 4TNV98C-WBV FIG. 1 - CYLINDER BLOCK

50940332/AP0715

1

Printed in U.S.A.

YANMAR 4TNV98C-WBV FIG. 1 - CYLINDER BLOCK Ref. No. Part No. 1

50250395

Description

Qty.

BLOCK ASSY, CYLINDER

1 1

4

186486

PLUG 55

5

425-34722

PLUG

1

6

186491

BOLT METAL CAP

10

9

186493

BUSH CAMSHAFT

1 8

10

425-34726

PLUG 30

11

425-34783

SPRING PIN 6 X 12

2

12

425-36260

PLUG

1

13

425-36260

PLUG

1

14

425-36260

PLUG

1

24

186494

BEARING ASSY THRUST

2

27

186485

BOLT HEAD

18

28

50250394

GASKET, CYLINDER HEAD

1

29

186635

MAIN BEARING SET

5

32

197591

MAIN BEARING US=0.25MM

5

35

197592

BEARING/THRUST OS=0.25MM

2

Printed in U.S.A.

2

50940332/AP0715

YANMAR 4TNV98C-WBV FIG. 2 - GEAR HOUSING

50940332/AP0715

3

Printed in U.S.A.

YANMAR 4TNV98C-WBV FIG. 2 - GEAR HOUSING Ref. No. Part No.

Description

Qty.

1

50220712

CASE, GEAR

1

2

188573

PARALLEL PIN 8 X 16

4

3

186543

PUMP ASSY LUB.OIL

1

14

138100

O-RING

1

15

138101

O-RING

1

16

186607

O-RING 1A P-7.0

1

17

425-34733

BOLT M8 X 16 PLATED

4

18

425-34747

BOLT M8 X 45 PLATED

3

19

425-34740

FILLER CAP

1

20

425-34745

O-RING 1A P-32.0

1

21

137949

PIPE EXTENTION

1

22

425-34745

O-RING 1A P-32.0

1

23

50250396

COVER ASSY, GEARCASE

1

25

186664

SEAL/OIL DOUBLE STRIP

1

26

50250398

COVER ASSY, GEARCASE

1

28

425-34741

COVER

1

29

425-34733

BOLT M8 X 16 PLATED

2

30

425-34733

BOLT M8 X 16 PLATED

4

31

425-34805

BOLT M8 X 40 PLATED

10

32

138130

BOLT M8 X 70 PLATED

7

33

138154

GASKET/LIQUID, 150G

AR

Printed in U.S.A.

4

50940332/AP0715

YANMAR 4TNV98C-WBV FIG. 3 - FLYWHEEL HOUSING & OIL SUMP

50940332/AP0715

5

Printed in U.S.A.

YANMAR 4TNV98C-WBV FIG. 3 - FLYWHEEL HOUSING & OIL SUMP Ref. No. Part No.

Description PARALLEL PIN 8 X 16

Qty.

1

188573

2

50291119

2

3

425-34756

FILLER CAP

1

4

186622

BOLT M10X 35 PLATED

9

5

50250514

BOLT

4

6

197620

SEAL/OIL

1

7

50282638

SUMP ASSY, LUB.OIL

1

8

425-36121

PLUG/DRAIN

1

1

10

138113

SEAL WASHER

1

11

425-34729

BOLT M8 X 12 PLATED

16

12

50250350

SENSOR, FLYWHEEL REV

1

13

50282581

BOLT M 6X 16

1

14

138154

GASKET/LIQUID, 150G

Printed in U.S.A.

AR

6

50940332/AP0715

YANMAR 4TNV98C-WBV FIG. 4 - CYLINDER HEAD & BONNET

50940332/AP0715

7

Printed in U.S.A.

YANMAR 4TNV98C-WBV FIG. 4 - CYLINDER HEAD & BONNET Ref. No. Part No. 1

425-34782

Description

Ref. No. Part No.

Qty.

Description

CAP, VALVE

8

59

50250332

O-RING, PRESSURE SENSOR

Qty. 2

2

50250403

HEAD ASSY, CYLINDER

1

60

186335

PLUG

3

7

138124

PLUG NPT 1/16 SCREW

1

61

186598

SCREW 5 X 10 TAPPING

7

8

425-34779

PLUG 40

1

62

186598

SCREW 5 X 10 TAPPING

6

9

50250313

VALVE (INTAKE)

4

63

50282581

BOLT M 6X 16

2

10

50250314

VALVE (EXHAUST)

4

64

425-34775

KNOB

3

11

50250315

VALVE SPRING

8

65

425-34776

O-RING 1A P-12.0

3

12

425-34644

RETAINER, SPRING

8

66

425-34745

O-RING 1A P-32.0

1

13

425-34645

SEAL, VALVE STEM

4

67

188679

LIFT BRACKET

1

14

50250328

SEAL, VALVE STEM (INTAKE)

4

68

425-34733

BOLT M8 X 16 PLATED

2

15

425-34646

COTTER 8

8

69

270953

HARNESS/GLOW PLUG

1

17

50250326

GASKET, INJECTOR

4

70

270951

PLUG/GLOW

4

18

50250404

RETAINER, INJECTOR

4

71

50250474

CONNECTOR, GLOW PLUG

1

19

188502

WASHER

4

72

425-34641

GUIDE, EXHAUST VALVE

8

20

425-34761

BOLT M8 X 35 PLATED

4

73

138154

GASKET/LIQUID, 150G

AR

21

50250316

SUPPORT ASSY

1

22

50250317

SHAFT ASSY

1

25

50250318

SPRING

3

26

50250319

SUPPORT

3

27

50250320

SUPPORT

1

28

50250322

ARM, ROCKER

4 4

29

188596

SCREW/VALVE

31

425-34791

NUT M8 X P-1.0

4

32

50250323

ARM, ROCKER

4

33

188596

SCREW/VALVE

4

35

425-34791

NUT M8 X P-1.0

4

36

138114

CIRCLIP

2

37

138155

SCREW M4 X 16

1

38

50250321

STUD

3

39

50282561

BOLT M10X 65 PLATED

1

40

138141

NUT

3

41

425-34740

FILLER CAP

1

42

50220689

VALVE COVER ASSEMBLY

1

43

50250399

PLATE, BAFFLE

1

44

50250400

COVER, PLATE SPRING

1

45

50250223

SPRING, PLATE

1

46

197602

BAFFLE

1

47

50250225

SCREW M5X8

2

48

50250516

SCREW

1

49

186518

BAFFLE

1

50

186388

DIAPHRAGM BREATHER

1

51

186389

CENTER PLATE

1

52

186390

PLATE BREATHER

1

53

186391

SPRING DIAPHRAGM

1

55

50250401

PACKING, BONNET

1

56

50250327

JOINT

1

57

197485

HOSE

1

58

50290609

PRESSURE SENSOR

1

Printed in U.S.A.

8

50940332/AP0715

YANMAR 4TNV98C-WBV FIG. 5 - SUCTION MANIFOLD

50940332/AP0715

9

Printed in U.S.A.

YANMAR 4TNV98C-WBV FIG. 5 - SUCTION MANIFOLD Ref. No. Part No. 1

188558

Description PIPE/BREATHER

Qty. 1

2

188632

CLAMP 22MM

2

3

50250406

GASKET, MANIFOLD

1

4

50250408

MANIFOLD ASSY, INTAKE

1

5

50250405

MANIFOLD, AIR INTAKE

1

6

50250331

SENSOR, AIR TEMP

1

7

425-34780

STUD M6 X 20 PLATED

2

8

425-34747

BOLT M8 X 45 PLATED

1

9

425-34748

BOLT M8 X 55 PLATED

4

10

50250410

GASKET, COLLECTOR

1

11

50250411

COLLECTOR ASSY

1

12

425-35170

STUD M6 X 12

1

13

50250330

SENSOR, AIR TEMP

1

14

50250333

O-RING, TEMP SENSOR

1

15

50250409

COLLECTOR

1

16

50250420

SPACER, EGR VALVE

1

17

50250421

GASKET, EGR-V SPACER

1

18

50250369

JOINT, HOSE M14

1

19

50250467

JOINT, HOSE 14

1

20

138112

SEAL WASHER

2

21

425-34761

BOLT M8 X 35 PLATED

4

22

425-34780

STUD M6 X 20 PLATED

2

23

138143

NUT

1

24

186616

BOLT M 8X 75 PLATED

1

25

186618

BOLT M 8X 90 PLATED

2

26

50250515

STUD

2

27

138140

NUT

2

28

50250334

BEND, INLET

1

29

50250335

THROTTLE BODY (INT

1

30

50250336

GASKET, THROTTLE

2

31

188732

BOLT M6 X 20 PLATED

2

32

425-34998

BOLT

4

33

50250513

BOLT, M6 X 90 PLATED

2

Printed in U.S.A.

10

50940332/AP0715

YANMAR 4TNV98C-WBV FIG. 6 - EXHAUST MANIFOLD

50940332/AP0715

11

Printed in U.S.A.

YANMAR 4TNV98C-WBV FIG. 6 - EXHAUST MANIFOLD Ref. No. Part No. 1

50250412

Description

Qty.

MANIFOLD, EXHAUST

1 1

2

50250413

GASKET, MANIFOLD

3

50250339

BOLT, M10 X 95 10.9T

6

4

50250376

STUD, M10 X 95 10.9T

2

5

50250422

SENSOR, EXH TEMP

1 2

6

50250371

CLIP, BAND

7

138141

NUT

2

8

50250414

PIPE, EXH PRESSURE

1

9

50250337

BOLT, PIPE JOINT

1

10

50250415

HOSE ASSY, PRESS EXH

1

12

50250338

CLIP, HOSE 14

2

13

425-34935

PACKING 12

2

14

425-34733

BOLT M8 X 16 PLATED

2

15

50250416

COOLER, EGR

1

16

50250417

GASKET, EGR COOLER

2

17

50250384

FLANGE BOLT, 10 X 40

1

18

50250419

BOLT, M8 X 50 10.9

2

19

50250424

BEND ASSY, EGR-C OUT

1

20

50250425

BEND, EGR-C OUT

1

21

138512

STUD BOLT M8X20

2

22

425-34746

BOLT M8 X 20 PLATED

2

23

50250340

SENSOR, EGR GAS TEMP

1

24

50250423

PIPE ASSY, EGR

1

25

197627

GASKET/EGR PIPE

1

26

425-35772

BOLT M10 X 25 PLATED

2

27

138140

NUT

2

28

50250426

VALVE, EGR

1

29

50250427

GASKET, EGR-V IN

1

30

50250428

GASKET, EGR-V OUT

1

31

186620

BOLT M10X 60 PLATED

4

32

138104

GASKET

1

Printed in U.S.A.

12

50940332/AP0715

YANMAR 4TNV98C-WBV FIG. 7 - DIESEL PARTICULATE FILTER (DPF)

50940332/AP0715

13

Printed in U.S.A.

YANMAR 4TNV98C-WBV FIG. 7 - DIESEL PARTICULATE FILTER (DPF) Ref. No. Part No.

Description

Qty.

1

138082

GASKET

1

2

50250418

BOLT, FLANGE 10 X 55

3

3

50291120

PIPE/DRAIN

1

4

50250439

STAY, DPF

1

5

50250440

STAY, DPF

1

6

50250441

STAY, DPF

1

8

50250378

SENSOR, EXH TEMP

1

9

50250379

SENSOR, EXH TEMP

1

10

50291121

DPF ASSY

1

11

50250433

CASE, DOC

1

13

50250434

CASE, SOOT FILTER

1

15

50291122

SILENCER/DPF

1

16

50250436

GASKET, DPF

2

17

50250342

BOLT, M8 X 28 10.9T

20

18

50250387

LIFTER, DPF

1

19

50250388

STIFFENER, DPF A

5

20

50250437

STIFFENER, DPF C

1

21

50250438

STIFFENER, DPF B

1

22

50250389

STIFFENER, DPF C

1

23

188736

BOLT/M8X14 PLATED

2

24

138140

NUT

20

26

50250337

BOLT, PIPE JOINT

2

27

50250343

GASKET, SENSOR

4

28

50250444

PIPE ASSY, PRES EXH

1

29

50250445

PIPE ASSY, PRES EXH

1

30

50250346

HOSE ASSY, PRES EXH

1

32

50250344

CLIP, HOSE

2

33

50250347

HOSE ASSY, PRES EXH

1

34

50250345

CLIP, HOSE

2

36

50290613

PRESSURE SENSOR

1

37

50286928

BRACKET/SENSOR

1

38

425-35164

BOLT M6 X 16 PLATED

2

39

425-34746

BOLT M8 X 20 PLATED

2

40

50250371

CLIP, BAND

1

41

50250381

BAND

1

42

50250373

CLIP, CONNECTOR

2

43

188736

BOLT/M8X14 PLATED

1

44

425-34733

BOLT M8 X 16 PLATED

2

45

425-34761

BOLT M8 X 35 PLATED

3

46

425-34761

BOLT M8 X 35 PLATED

2

47

186616

BOLT M 8X 75 PLATED

1 5

48

138132

BOLT M10 X 18 PLATED

49

138141

NUT

4

50

137997

STUD/M10X22

4

Printed in U.S.A.

14

50940332/AP0715

YANMAR 4TNV98C-WBV FIG. 8 - CAMSHAFT & DRIVING GEAR

50940332/AP0715

15

Printed in U.S.A.

YANMAR 4TNV98C-WBV FIG. 8 - CAMSHAFT & DRIVING GEAR Ref. No. Part No. 1

Description

Qty.

425-34808

TAPPET

2

50250324

ROD, PUSH

8

3

50250430

SHAFT ASSY, CAM

1

4

425-34656

BEARING THRUST

1

6

50250429

GEAR, CAMSHAFT

1

7

425-34810

KEY 7X14

1

8

50250431

PULSER, CAM GEAT

1

9

138117

PIN/SPRING

1

10

425-34733

BOLT M8 X 16 PLATED

2

11

203166

SCREW M6 X 12

2

12

50250341

SENSOR, GEAR REV

1

13

50282581

BOLT M 6X 16

1

14

50250450

SHAFT, IDLE GEAR A

1

15

186505

GEAR ASSY IDLE

1

18

425-34766

BOLT M8 X 50 PLATED

3

19

50250456

GEAR, SUPPLY PUMP

1

20

186596

SPRING WASHER 18

1

21

186626

NUT M18 LOCK

1

22

50250451

SHAFT, IDLE GEAR B

1

23

50250453

GEAR ASSY, IDLE B

1

26

50250454

PLATE, IDLE SHAFT B

1

27

425-34747

BOLT M8 X 45 PLATED

3

28

50250455

PIPE ASSY, LO

1

29

186300

BOLT PIPE JOINT

2

30

425-34750

WASHER 8/SEAL

4

31

425-34813

BUSHING, IDLE GEAR

1

32

50250452

BUSH

1

Printed in U.S.A.

8

16

50940332/AP0715

YANMAR 4TNV98C-WBV FIG. 9 - CRANKSHAFT & PISTON

50940332/AP0715

17

Printed in U.S.A.

YANMAR 4TNV98C-WBV FIG. 9 - CRANKSHAFT & PISTON Ref. No. Part No.

Description

Qty.

1

186510

CRANKSHAFT COMP

1

3

186498

GEAR CRANKSHAFT

1

4

137957

PIN/PARALLEL

1

5

137958

PIN/PARALLEL

1

6

425-34810

KEY 7X14

1

7

186663

BOLT/V-PULLEY 35

1

8

50282644

V-PULLEY, CRANKSHAFT

1

9

50220707

PACKING WASHER

1

10

50220706

WASHER, V-PULLEY

1

11

137956

BOLT/FLYWHEEL

6

12

50291123

FLYWHEEL ASSY

1

14

186499

GEAR RING

1

16

50250447

PISTON ASSY

4

18

50250446

RING SET, PISTON

4

24

186343

PIN PISTON

4

25

197783

CIRCLIP 30

8

26

186500

ROD ASSY CONNECTING

4

29

186501

BOLT ROD

8

30

186502

METAL ASSY CRANKPIN

4

32

197596

BUSH/PISTON PIN

4

33

197595

BEARING/PIN US=0.25MM

4

35

50250448

PISTON W/RING OS=0.25MM

4

37

50250449

RING SET OS=0.25MM

4

Printed in U.S.A.

18

50940332/AP0715

YANMAR 4TNV98C-WBV FIG. 10 - LUB. OIL SYSTEM

50940332/AP0715

19

Printed in U.S.A.

YANMAR 4TNV98C-WBV FIG. 10 - LUB. OIL SYSTEM Ref. No. Part No.

Description

Qty.

1

270970

DRAIN PLUG

1

2

176148

GUIDE/DIPSTICK

1

3

50282645

DIPSTICK, LUB.OIL

1

4

186302

STUD LUB.OIL FILTER

1

6

138100

O-RING

1

7

197743

PIPE ASSY/L. OIL INLET

1

12

425-34729

BOLT M8 X 12 PLATED

1

13

425-34733

BOLT M8 X 16 PLATED

1

14

50250309

SWITCH

1 1

15

425-34750

WASHER 8/SEAL

16

425-34729

BOLT M8 X 12 PLATED

1

17

195568

CARTRIDGE/FILTER/ENGINE OIL

1

Printed in U.S.A.

20

50940332/AP0715

YANMAR 4TNV98C-WBV FIG. 11 - COOLING WATER SYSTEM

50940332/AP0715

21

Printed in U.S.A.

YANMAR 4TNV98C-WBV FIG. 11 - COOLING WATER SYSTEM Ref. No. Part No. 1

425-36112

Description

Qty.

WATER PUMP

1

10

425-36113

GASKET/WATER PUMP

1

11

425-35165

BOLT M6 X 30 PLATED

2

12

425-34748

BOLT M8 X 55 PLATED

5

13

183543

PULLEY/FAN 130MM

1

14

50287015

V-BELT

1

15

186563

FAN

1

16

197446

SPACER

1

17

425-34747

BOLT M8 X 45 PLATED

4

18

50220709

THERMOSTAT HOUSING

1

19

197635

THERMOMETER

1

20

197687

JOINT

1

21

186564

COVER THERMOSTAT

1

22

425-36114

GASKET/THERMOSTAT

1

23

186370

GASKET THERMOSTAT

1

24

425-36111

THERMOSTAT

1

26

425-35959

SEAL WASHER 12S

1

27

138123

PLUG NPT 3/8 STEEL

2

28

188732

BOLT M6 X 20 PLATED

4

29

425-36319

GASKET, THERMOSTAT HOUSING

1

30

425-34727

PACKING 8

1

31

425-34729

BOLT M8 X 12 PLATED

1

32

425-34838

BOLT M8 X 60 PLATED

3

33

425-34851

PLUG

2

34

160427

SEAL

2

35

197687

JOINT

1

36

50250457

HOSE ASSY, EGR-C IN

1

38

197745

HOSE CLIP 22

2

40

50250458

HOSE ASSY, EGR-C OUT A

1

41

197745

HOSE CLIP 22

2

44

50291124

HOSE ASSY/EGR OUT

1

45

197745

HOSE CLIP 22

2

Printed in U.S.A.

22

50940332/AP0715

YANMAR 4TNV98C-WBV FIG. 12 - FUEL SUPPLY PUMP

1

50940332/AP0715

23

Printed in U.S.A.

YANMAR 4TNV98C-WBV FIG. 12 - FUEL SUPPLY PUMP Ref. No. Part No. 50250351

Description PUMP ASSY, FUEL

Qty. 1

2

50250352

VALVE ASSY, MPROP

1

3

50250353

RING, SEALING

1

4

50250354

O-RING, MPROP

1

5

50250355

BOLT, MPROP

2

6

50250356

SENSOR, TEMPERATURE

1

7

50250357

O-RING, FUEL PUMP

1

8

425-34760

BOLT M8 X 30 PLATED

3

Printed in U.S.A.

24

50940332/AP0715

YANMAR 4TNV98C-WBV FIG. 13 - FUEL INJECTION VALVE

50940332/AP0715

25

Printed in U.S.A.

YANMAR 4TNV98C-WBV FIG. 13 - FUEL INJECTION VALVE Ref. No. Part No.

Description

Qty.

1

50250461

INJECTOR, CR *

4

2

50250358

RING, RETAINING

4

3

50250380

RAIL ASSY

1

4

50250366

SENSOR, RAIL PRESSURE

1

5

50250367

VALVE ASSY, PLV4

1

6

50250368

O-RING, PLV4

1

7

425-34765

BOLT M8 X 25 PLATED

2

8

50250311

RETAINER

4

10

50250469

PIPE ASSY, RAIL IN

1

12

50250470

PIPE ASSY, INJ. NO 1

1

13

50250471

PIPE ASSY, INJ. NO 2

1

14

50250472

PIPE ASSY, INJ. NO 3

1

15

50250473

PIPE ASSY, INJ. NO 4

1

16

425-34781

NUT M6

4

IMPORTANT: * Refer to engine service manual before replacing a fuel injector. Failure to follow authorized procedure may void engine warranty.

Printed in U.S.A.

26

50940332/AP0715

YANMAR 4TNV98C-WBV FIG. 14 - FUEL LINE

50940332/AP0715

27

Printed in U.S.A.

YANMAR 4TNV98C-WBV FIG. 14 - FUEL LINE Ref. No. Part No. 1

50250359

Description FILTER ASSY, FO

Qty. 1

2

50250360

BRACKET ASSY, FO FILTER

1

3

50352551

FILTER ELEMENT FUEL MAIN

1

4

425-34760

BOLT M8 X 30 PLATED

2

5

50250463

HOSE ASSY, FO

1

8

188717

CLAMP

2

9

50250468

PIPE ASSY, FO RETURN

1

12

50250512

CLAMP, HOSE

1

13

50250464

HOSE ASSY, FO RETURN

1

16

188717

CLAMP

2

17

50250465

HOSE ASSY, FO RETURN

1

18

50250308

CLIP

2

21

50250371

CLIP, BAND

1

22

50250466

HOSE ASSY, FO RETURN

1

23

50250308

CLIP

2

Printed in U.S.A.

28

50940332/AP0715

YANMAR 4TNV98C-WBV FIG. 15 - STATER MOTOR

50940332/AP0715

29

Printed in U.S.A.

YANMAR 4TNV98C-WBV FIG. 15 - STATER MOTOR Ref. No. Part No.

Description

Qty. 1

1

194316

STARTER/ENG/4TNV98

2

197716

ARMATURE ASSY

1

5

197717

COIL ASSY/FIELD

1

6

197718

SCREW/POLE CORE SET

4

7

197719

O-RING

1

8

197720

BRUSH

2

9

197721

COVER/REAR

1

10

197722

HOLDER/BRUSH

1

11

197723

SPRING/BRUSH

1

12

197724

BRUSH ( - )

2

13

197725

SWITCH ASSY/MAGNETIC

1

14

197726

HOUSING/GEARS

1

15

197727

RETAINER/BEARING

1

16

197728

SHIFT LEVER SET

1

17

197729

COVER ASSY/DUST

1

18

197730

THROUGHT BOLT

2

19

197731

BOLT M6X20

4

20

197732

SCREW M4X10

2

21

138056

PINION ASSY

1

22

138057

CLUTCH ASSY

1

23

137924

BEARING/BALL

2

24

138058

SHAFT/PINION

1

25

137930

STOPPER KIT/PINION

1

29

425-35916

COVER

1

30

197444

BOLT M6X37

2

31

425-36301

BOLT M12 X 30 PLATED

2

Printed in U.S.A.

30

50940332/AP0715

YANMAR 4TNV98C-WBV FIG. 16 - GENERATOR

50940332/AP0715

31

Printed in U.S.A.

YANMAR 4TNV98C-WBV FIG. 16 - GENERATOR Ref. No. Part No.

Description

Qty.

1

50287009

ALTERNATOR

1

9

50287012

SPECIAL BOLT M10

1

10

50287013

SPACER

1

11

138141

NUT

1

12

50287017

ADJUSTING BRACKET

1

13

137950

SPACER

1

14

197453

BLOCK/GENERATOR CMP

1

16

197806

BOLT 8X100

1

17

138140

NUT

1

18

425-34747

BOLT M8 X 45 PLATED

1

Printed in U.S.A.

32

50940332/AP0715

YANMAR 4TNV98C-WBV FIG. 17 - ELECTRONIC CONTROL UNIT (ECU)

50940332/AP0715

33

Printed in U.S.A.

YANMAR 4TNV98C-WBV FIG. 17 - ELECTRONIC CONTROL UNIT (ECU) Ref. No. Part No. 1

50250370

Description ECU ASSY *

Qty. 1

* NOTE: To expedite ordering a replacement ECU, contact Customer Service and have the following information at hand; engine model number, engine serial number.

Printed in U.S.A.

34

50940332/AP0715

YANMAR 4TNV98C-WBV FIG. 18 - ELECTRICAL

50940332/AP0715

35

Printed in U.S.A.

YANMAR 4TNV98C-WBV FIG. 18 - ELECTRICAL Ref. No. Part No.

Description

Qty.

1

50250402

BRACKET, HARNESS

2

2

50250475

BRACKET, CONNECTOR

1

3

50288127

WIRE HARNESS/ENGINE

1

12

50291126

HARNESS/ENGINE

1

17

50220710

BOOT, CAP TYPE

1

17

50250374

BOOT, CAP TYPE

1

18

50250375

BRACKET, HARNESS

1

19

50250478

BRACKET, HARNESS

1

20

186615

BOLT M6 X 12 PLATED

4

21

425-34729

BOLT M8 X 12 PLATED

2

22

425-34729

BOLT M8 X 12 PLATED

2

23

425-34729

BOLT M8 X 12 PLATED

2

24

50250517

BAND

1

Printed in U.S.A.

36

50940332/AP0715

YANMAR 4TNV98C-WBV FIG. 19 - GASKET SET

50940332/AP0715

37

Printed in U.S.A.

YANMAR 4TNV98C-WBV FIG. 19 - GASKET SET Ref. No. Part No. 1

Description

Qty.

50250507

GASKET SET

1

2

50250394

GASKET, CYLINDER HEAD

1

3

50250401

PACKING, BONNET

1

4

425-34645

SEAL, VALVE STEM

4

5

50250328

SEAL, VALVE STEM (INTAKE)

4

6

50250326

GASKET, INJECTOR

4

7

50250406

GASKET, MANIFOLD

1

8

50250333

O-RING, TEMP SENSOR

1

9

50250410

GASKET, COLLECTOR

1

10

50250336

GASKET, THROTTLE

2

11

50250413

GASKET, MANIFOLD

1

12

138104

GASKET/MUFFLER

1

13

138082

GASKET

1

14

50250417

GASKET, EGR COOLER

2

15

50250421

GASKET, EGR-V SPACER

1

16

197627

GASKET/EGR PIPE

1

17

50250427

GASKET, EGR-V IN

1

18

50250428

GASKET, EGR-V OUT

1

19

50250436

GASKET, DPF

2

20

50250343

GASKET, SENSOR

4

21

50220707

PACKING WASHER

1

22

138100

O-RING

2

23

138101

O-RING

1

24

425-36113

GASKET/WATER PUMP

1

25

160427

SEAL

2

26

425-36114

GASKET/THERMOSTAT

1

27

186370

GASKET THERMOSTAT

1

28

425-36319

GASKET, THERMOSTAT HOUSING

1

29

50250357

O-RING, FUEL PUMP

1

30

425-34750

WASHER 8/SEAL

5

31

425-35959

SEAL WASHER 12S

1

32

138112

SEAL WASHER

2

33

138113

SEAL WASHER

1

34

425-34727

PACKING 8

1

35

425-34935

PACKING 12

2

36

186607

O-RING 1A P-7.0

1

37

425-34776

O-RING 1A P-12.0

3

38

425-34745

O-RING 1A P-32.0

2

39

186609

O-RING 1A G-60.0

1

40

138091

HONE/FLEX

1

41

138154

GASKET/LIQUID, 150G

1

Printed in U.S.A.

38

50940332/AP0715

Index F Fig. 1 - Cylinder Block 1 Fig. 10 - Lub. Oil System 19 Fig. 11 - Cooling Water System 21 Fig. 12 - Fuel Supply Pump 23 Fig. 13 - Fuel Injection Valve 25 Fig. 14 - Fuel Line 27 Fig. 15 - Stater Motor 29 Fig. 16 - Generator 31 Fig. 17 - Electronic Control Unit (ECU) 33 Fig. 18 - Electrical 35 Fig. 19 - Gasket Set 37 Fig. 2 - Gear Housing 3 Fig. 3 - Flywheel Housing & Oil Sump 5 Fig. 4 - Cylinder Head & Bonnet 7 Fig. 5 - Suction Manifold 9 Fig. 6 - Exhaust Manifold 11 Fig. 7 - Diesel Particulate Filter (DPF) 13 Fig. 8 - Camshaft & Driving Gear 15 Fig. 9 - Crankshaft & Piston 17

I Introduction .................................................. i

N Numerical Index ........................................ 40

T Table of Contents .........................................I

50940332/AP0715

39

Printed in U.S.A.

Yanmar 4TNV98C-WBV - Numerical Index

Part No.

Page No.

Ref. No.

Part No.

Page No.

Ref. No.

Part No.

Page No.

Ref. No.

137924

30

23

138154

4

33

186607

38

36

137930

30

25

138154

6

14

186609

38

39

137949

4

21

138154

8

73

186615

36

20

137950

32

13

138154

38

41

186616

10

24

137956

18

11

138155

8

37

186616

14

47

137957

18

4

138512

12

21

186618

10

25

137958

18

5

160427

22

34

186620

12

31

137997

14

50

160427

38

25

186622

6

4

138056

30

21

176148

20

2

186626

16

21

138057

30

22

183543

22

13

186635

2

29

138058

30

24

186300

16

29

186663

18

7

138082

14

1

186302

20

4

186664

4

25

138082

38

13

186335

8

60

188502

8

19

138091

38

40

186343

18

24

188558

10

1

138100

4

14

186370

22

23

188573

4

2

138100

20

6

186370

38

27

188573

6

1

138100

38

22

186388

8

50

188596

8

29

138101

4

15

186389

8

51

188596

8

33

138101

38

23

186390

8

52

188632

10

2

138104

12

32

186391

8

53

188679

8

67

138104

38

12

186485

2

27

188717

28

8

138112

10

20

186486

2

4

188717

28

16

138112

38

32

186491

2

6

188732

10

31

138113

6

10

186493

2

9

188732

22

28

138113

38

33

186494

2

24

188736

14

23

138114

8

36

186498

18

3

188736

14

43

138117

16

9

186499

18

14

194316

30

1

138123

22

27

186500

18

26

195568

20

17

138124

8

7

186501

18

29

197444

30

30

138130

4

32

186502

18

30

197446

22

16

138132

14

48

186505

16

15

197453

32

14

138140

10

27

186510

18

1

197485

8

57

138140

12

27

186518

8

49

197591

2

32

138140

14

24

186543

4

3

197592

2

35

138140

32

17

186563

22

15

197595

18

33

138141

8

40

186564

22

21

197596

18

32

138141

12

7

186596

16

20

197602

8

46

138141

14

49

186598

8

61

197620

6

6

138141

32

11

186598

8

62

197627

12

25

138143

10

23

186607

4

16

197627

38

16

Printed in U.S.A.

40

50940332/AP0715

Yanmar 4TNV98C-WBV - Numerical Index

Part No.

Page No.

Ref. No.

Part No.

Page No.

Ref. No.

Part No.

Page No.

Ref. No.

197635

22

19

50250308

28

23

50250346

14

30

197687

22

20

50250309

20

14

50250347

14

33

197687

22

35

50250311

26

8

50250350

6

12

197716

30

2

50250313

8

9

50250351

24

45

197717

30

5

50250314

8

10

50250352

24

2

197718

30

6

50250315

8

11

50250353

24

3

197719

30

7

50250316

8

21

50250354

24

4

197720

30

8

50250317

8

22

50250355

24

5

197721

30

9

50250318

8

25

50250356

24

6

197722

30

10

50250319

8

26

50250357

24

7

197723

30

11

50250320

8

27

50250357

38

29

197724

30

12

50250321

8

38

50250358

26

2

197725

30

13

50250322

8

28

50250359

28

1

197726

30

14

50250323

8

32

50250360

28

2

197727

30

15

50250324

16

2

50250366

26

4

197728

30

16

50250326

8

17

50250367

26

5

197729

30

17

50250326

38

6

50250368

26

6

197730

30

18

50250327

8

56

50250369

10

18

197731

30

19

50250328

8

14

50250370

34

1

197732

30

20

50250328

38

5

50250371

12

6

197743

20

7

50250330

10

13

50250371

14

40

197745

22

38

50250331

10

6

50250371

28

21

197745

22

41

50250332

8

59

50250373

14

42

197745

22

45

50250333

10

14

50250374

36

17

197783

18

25

50250333

38

8

50250375

36

18

197806

32

16

50250334

10

28

50250376

12

4

203166

16

11

50250335

10

29

50250378

14

8

270951

8

70

50250336

10

30

50250379

14

9

270953

8

69

50250336

38

10

50250380

26

3

270970

20

1

50250337

12

9

50250381

14

41

50220689

8

42

50250337

14

26

50250384

12

17

50220706

18

10

50250338

12

12

50250387

14

18

50220707

18

9

50250339

12

3

50250388

14

19

50220707

38

21

50250340

12

23

50250389

14

22

50220709

22

18

50250341

16

12

50250394

2

28

50220710

36

17

50250342

14

17

50250394

38

2

50220712

4

1

50250343

14

27

50250395

2

1

50250223

8

45

50250343

38

20

50250396

4

23

50250225

8

47

50250344

14

32

50250398

4

26

50250308

28

18

50250345

14

34

50250399

8

43

50940332/AP0715

41

Printed in U.S.A.

Yanmar 4TNV98C-WBV - Numerical Index

Part No.

Page No.

Ref. No.

Part No.

Page No.

Ref. No.

Part No.

Page No.

Ref. No.

50250400

8

44

50250434

14

13

50250513

10

33

50250401

8

55

50250436

14

16

50250514

6

5

50250401

38

3

50250436

38

19

50250515

10

26

50250402

36

1

50250437

14

20

50250516

8

48

50250403

8

2

50250438

14

21

50250517

36

24

50250404

8

18

50250439

14

4

50282561

8

39

50250405

10

5

50250440

14

5

50282581

6

13

50250406

10

3

50250441

14

6

50282581

8

63

50250406

38

7

50250444

14

28

50282581

16

13

50250408

10

4

50250445

14

29

50282638

6

7

50250409

10

15

50250446

18

18

50282644

18

8

50250410

10

10

50250447

18

16

50282645

20

3

50250410

38

9

50250448

18

35

50286928

14

37

50250411

10

11

50250449

18

37

50287009

32

1

50250412

12

1

50250450

16

14

50287012

32

9

50250413

12

2

50250451

16

22

50287013

32

10

50250413

38

11

50250452

16

32

50287015

22

14

50250414

12

8

50250453

16

23

50287017

32

12

50250415

12

10

50250454

16

26

50288127

36

3

50250416

12

15

50250455

16

28

50290609

8

58

50250417

12

16

50250456

16

19

50290613

14

36

50250417

38

14

50250457

22

36

50291119

6

2

50250418

14

2

50250458

22

40

50291120

14

3

50250419

12

18

50250461

26

1

50291121

14

10

50250420

10

16

50250463

28

5

50291122

14

15

50250421

10

17

50250464

28

13

50291123

18

12

50250421

38

15

50250465

28

17

50291124

22

44

50250422

12

5

50250466

28

22

50291126

36

12

50250423

12

24

50250467

10

19

50352551

28

3

50250424

12

19

50250468

28

9

425-34641

8

72

50250425

12

20

50250469

26

10

425-34644

8

12

50250426

12

28

50250470

26

12

425-34645

8

13

50250427

12

29

50250471

26

13

425-34645

38

4

50250427

38

17

50250472

26

14

425-34646

8

15

50250428

12

30

50250473

26

15

425-34656

16

4

50250428

38

18

50250474

8

71

425-34722

2

5

50250429

16

6

50250475

36

2

425-34726

2

10

50250430

16

3

50250478

36

19

425-34727

22

30

50250431

16

8

50250507

38

1

425-34727

38

34

50250433

14

11

50250512

28

12

425-34729

6

11

Printed in U.S.A.

42

50940332/AP0715

Yanmar 4TNV98C-WBV - Numerical Index

Part No.

Page No.

Ref. No.

Part No.

Page No.

Ref. No.

Part No.

Page No.

Ref. No.

425-34729

20

12

425-34765

26

7

425-36301

30

31

425-34729

20

16

425-34766

16

18

425-36319

22

29

425-34729

22

31

425-34775

8

64

425-36319

38

28

425-34729

36

21

425-34776

8

65

425-34729

36

22

425-34776

38

37

425-34729

36

23

425-34779

8

8

425-34733

4

17

425-34780

10

7

425-34733

4

29

425-34780

10

22

425-34733

4

30

425-34781

26

16

425-34733

8

68

425-34782

8

1

425-34733

12

14

425-34783

2

11

425-34733

14

44

425-34791

8

31

425-34733

16

10

425-34791

8

35

425-34733

20

13

425-34805

4

31

425-34740

4

19

425-34808

16

1

425-34740

8

41

425-34810

16

7

425-34741

4

28

425-34810

18

6

425-34745

4

20

425-34813

16

31

425-34745

4

22

425-34838

22

32

425-34745

8

66

425-34851

22

33

425-34745

38

38

425-34935

12

13

425-34746

12

22

425-34935

38

35

425-34746

14

39

425-34998

10

32

425-34747

4

18

425-35164

14

38

425-34747

10

8

425-35165

22

11

425-34747

16

27

425-35170

10

12

425-34747

22

17

425-35772

12

26

425-34747

32

18

425-35916

30

29

425-34748

10

9

425-35959

22

26

425-34748

22

12

425-35959

38

31

425-34750

16

30

425-36111

22

24

425-34750

20

15

425-36112

22

1

425-34750

38

30

425-36113

22

10

425-34756

6

3

425-36113

38

24

425-34760

24

8

425-36114

22

22

425-34760

28

4

425-36114

38

26

425-34761

8

20

425-36121

6

8

425-34761

10

21

425-36260

2

12

425-34761

14

45

425-36260

2

13

425-34761

14

46

425-36260

2

14

50940332/AP0715

43

Printed in U.S.A.

TORQUE SPECIFICATIONS Note: Use these torque values when tightening hardware (excluding: locknuts and self-tapping, thread forming and sheet metal screws) unless specified otherwise.

Hydraulic fittings with various seals (light application). All torque values are in lb.-ft. (Nm) unless marked otherwise.

Straight pipe fitting with thread and screwed plug (GE) Sealing washer

Elastic seal

O-ring

Non-return valve with elastic seal

Identification aid outside Ø

M10X1.0

7 (9)

13 (18)

11 (15)

13 (18)

0.4 in. (10 mm)

M12X1.5

15 (20)

18 (25)

18 (25)

18 (25)

0.5 in. (12 mm)

M14X1.5

26 (35)

33 (45)

26 (35)

26 (35)

0.6 in. (14 mm)

M16X1.5

33 (45)

41 (55)

30 (40)

37 (50)

0.6 in. (16 mm)

M18X1.5

41 (55)

52 (70)

33 (45)

52 (70)

0.7 in. (18 mm)

M22X1.5

48 (65)

92 (125)

44 (60)

92 (125)

0.9 in. (22 mm)

M27X2.0

66 (90)

133 (180)

74 (100)

107 (145)

1.0 in. (27 mm)

M33X2.0

111 (150)

229 (310)

118 (160)

155 (210)

1.3 in. (33 mm)

M42X2.0

177 (240)

332 (450)

155 (210)

266 (360)

1.7 in. (42 mm)

M48X2.0

214 (290)

398 (540)

192 (260)

398 (540)

1.9 in. (48 mm)

G1/8A

7 (9)

13 (18)

11 (15)

13 (18)

0.4 in. (9.73 mm)

G1/4A

26 (35)

26 (35)

22 (30)

26 (35)

0.5 in. (13.16 mm)

G3/8A

33 (45)

52 (70)

33 (45)

37 (50)

0.7 in. (16.66 mm)

G1/2A

48 (65)

66 (90)

41 (55)

48 (65)

0.8 in. (20.96 mm)

G3/4A

66 (90)

133 (180)

74 (100)

103 (140)

1.0 in. (26.44 mm)

G1A

111 (150)

229 (310)

118 (160)

140 (190)

1.3 in. (33.25 mm)

G1 1/4A

177 (240)

332 (450)

155 (210)

266 (360)

1.7 in. (41.91 mm)

G1 1/2A

214 (290)

398 (540)

192 (260)

398 (540)

1.9 in. (47.80 mm)

Thread

Hydraulic fittings with various seals (heavy application). All torque values are in lb.-ft. (Nm) unless marked otherwise.

Straight pipe fitting with thread and screwed plug (GE) Sealing washer

Elastic seal

O-ring

Non-return valve with elastic seal

Identification aid outside Ø

M12X1.5

15 (20)

26 (35)

26 (35)

26 (35)

0.5 in. (12 mm)

M14X1.5

26 (35)

41 (55)

33 (45)

33 (45)

0.6 in. (14 mm)

M16X1.5

33 (45)

52 (70)

41 (55)

41 (55)

0.6 in. (16 mm)

M18X1.5

41 (55)

66 (90)

52 (70)

52 (70)

0.7 in. (18 mm)

M20X1.5

41 (55)

92 (125)

59 (80)

74 (100)

0.8 in. (20 mm)

M22X1.5

48 (65)

100 (135)

74 (100)

92 (125)

0.9 in. (22 mm)

Thread

M27X2.0

66 (90)

133 (180)

125 (170)

100 (135)

1.0 in. (27 mm)

M33X2.0

111 (150)

229 (310)

229 (310)

155 (210)

1.3 in. (33 mm)

M42X2.0

177 (240)

332 (450)

243 (330)

266 (360)

1.7 in. (42 mm)

M48X2.0

214 (290)

398 (540)

310 (420)

398 (540)

1.9 in. (48 mm)

G1/8A

26 (35)

41 (55)

33 (45)

33 (45)

0.5 in. (13.16 mm)

G1/4A

33 (45)

59 (80)

44 (60)

44 (60)

0.7 in. (16.66 mm)

G3/8A

48 (65)

85 (115)

55 (75)

74 (100)

0.8 in. (20.96 mm)

G1/2A

66 (90)

133 (180)

125 (170)

107 (145)

1.0 in. (26.44 mm)

G3/4A

111 (150)

229 (310)

229 (310)

192 (260)

1.3 in. (33.25 mm)

G1A

177 (240)

332 (450)

243 (330)

266 (360)

1.7 in. (41.91 mm)

G1 1/4A

214 (290)

398 (540)

310 (420)

398 (540)

1.9 in. (47.80 mm)

Printed in U.S.A.

50940332/AP0715

English coarse and fine pitch threads. All torque values are in lb.-ft. (Nm) unless marked otherwise.

Values marked with an asterisk (*) are in lb-in., values marked (**) are in Kg-Cm Thread - Pitch

Grade 2

Grade 5

Grade 8

Dry

Lubed

Dry

Lubed

Dry

Lubed

8-32

19* (21**)

14* (16**)

30* (34**)

22* (25**)

41* (47**)

31* (35**)

8-36

20* (23**)

15* (17**)

31* (35**)

23* (26**)

43* (49**)

32* (36**)

10-24

27* (31**)

21* (24**)

43* (49**)

32* (36**)

60* (69**)

45* (51**)

10-32

31* (35**)

23* (26**)

49* (56**)

36* (41**)

68* (78**).

51* (58**)

1/4-20

66* (76**)

50* (57**)

9 (12)

75* (86**)

12 (16)

9 (12)

1/4-28

76* (87**)

56* (64**)

10 (14)

86* (99**)

14 (19)

10 (14)

5/16-18

11 (1.5)

9 (12)

17 (23)

13 (18)

25 (34)

18 (24)

5/16-24

12 (16)

9 (12)

19 (26)

14 (19)

25 (34)

20 (27)

3/8-16

20 (27)

15 (20)

30 (41)

23 (31)

45 (61)

35 (47)

3/8-24

23 (31)

17 (23)

35 (47)

25 (34)

50 (68)

35 (47)

7/16-14

32 (43)

24 (33)

50 (68)

35 (47)

70 (95)

55 (75)

7/16-20

36 (49)

27 (37)

55 (75)

40 (54)

80 (108)

60 (81)

1/2-13

35 (47)

35 (47)

75 (102)

55 (75)

110 (149)

80 (108)

1/2-20

40 (54)

40 (54)

90 (122)

65 (88)

120 (163)

90 (122)

9/16-12

55 (75)

55 (75)

110 (149)

80 (108)

150 (203)

110 (149)

9/16-18

60 (81)

60 (81)

120 (163)

90 (122)

170 (230)

130 (176)

5/8-11

75 (102)

75 (102)

150 (203)

110 (149)

220 (298)

170 (230)

5/8-18

85 (115)

85 (115)

180 (244)

130 (176)

240 (325)

180 (244)

3/4-10

130 (176)

130 (176)

260 (353)

200 (271)

380 (515)

280 (380)

3/4-16

150 (203)

150 (203)

300 (407)

220 (298)

420 (569)

320 (434)

7/8-9

125 (169)

125 (169)

430 (583)

320 (434)

600 (813)

460 (624)

7/8-14

140 (190)

140 (190)

470 (637)

360 (488)

660 (895)

500 (678)

1-8

190 (258)

190 (258)

640 (868)

480 (651)

900 (1220)

680 (922)

1-14

210 (285)

210 (285)

710 (963)

530 (719)

1000 (1356)

740 (1003)

50940332/AP0715

Printed in U.S.A.

With coarse-pitch thread. All torque values are in lb.-ft. (Nm) unless marked otherwise.

Thread

Threads according to DIN 912, DIN 931, DIN 933, etc.

8.8

10.9

Threads according to DIN 7984

12.9

8.8

10.9

M5

4.1 (5.5)

6 (8)

7 (10)

4 (5)

5 (7)

M6

7 (10)

10 (14)

13 (17)

6.3 (8.5)

9 (12)

M8

18 (25)

26 (35)

31 (42)

15 (20)

22 (30)

M10

33 (45)

48 (65)

59 (80)

30 (40)

44 (59)

M12

64 (87)

81 (110)

108 (147)

51 (69)

74 (100)

M14

100 (135)

133 (180)

170 (230)

81 (110)

118 (160)

M16

155 (210)

203 (275)

258 (350)

125 (170)

184 (250)

M18

207 (280)

302 (410)

354 (480)

181 (245)

254 (345)

M20

302 (410)

420 (570)

509 (690)

251 (340)

361 (490)

M22

406 (550)

575 (780)

686 (930)

339 (460)

487 (660)

M24

524 (710)

738 (1000)

878 (1190)

435 (590)

620 (840)

M27

767 (1040)

1092 (1480)

1305 (1770)

642 (870)

922 (1250)

M30

1047 (1420)

1482 (2010)

1770 (2400)

885 (1200)

1254 (1700)

With fine-pitch thread. All torque values are in lb.-ft. (Nm) unless marked otherwise.

Thread

Threads according to DIN 912, DIN 931, DIN 933, etc.

8.8

10.9

Threads according to DIN 7984

12.9

8.8

10.9

M8X1.0

18 (25)

27 (37)

32 (43)

16 (22)

24 (32)

M10X1.0

37 (50)

55 (75)

65 (88)

32 (43)

48 (65)

M10X1.25

36 (49)

52 (71)

61 (83)

31 (42)

46 (62)

M12X1.25

64 (87)

96 (130)

111 (150)

55 (75)

81 (110)

M12X1.5

61 (83)

92 (125)

107 (145)

53 (72)

77 (105)

M14X1.5

100 (135)

148 (200)

173 (235)

89 (120)

129 (175)

M16X1.5

155 (210)

229 (310)

266 (360)

133 (180)

195 (265)

M18X1.5

232 (315)

332 (450)

391 (530)

199 (270)

284 (385)

M20X1.5

325 (440)

465 (630)

538 (730)

277 (375)

391 (530)

M22X1.5

435 (590)

620 (840)

723 (980)

369 (500)

524 (710)

M24X2.0

546 (740)

789 (1070)

922 (1250)

465 (630)

664 (900)

M27X2.0

811 (1100)

1143 (1550)

1328 (1800)

679 (920)

959 (1300)

M30X2.0

1106 (1500)

1586 (2150)

1844 (2500)

959 (1300)

1364 (1850)

Printed in U.S.A.

50940332/AP0715

Manitou Americas, Inc. P.O. Box 179, West Bend, WI 53095-0179 U.S.A. www.gehl.com / www.mustangmfg.com

50940332/AP0715

© 2015 All rights reserved.

Printed in U.S.A.