Yanmar 4TNV98-ZPIKB for IHI Loader Parts Catalog Manual 0CD10-G99000 - PDF DOWNLOAD

PARTS CATALOG

Published

2009/10 (Oct.) 0CD10-G99000

CONTENTS Fig.No. GROUP NAME

4TNV98-ZPIKB 1. CYLINDER BLOCK 2. GEAR HOUSING 3. FLYWHEEL HOUSING & OIL SUMP 4. CYLINDER HEAD & BONNET 5. SUCTION MANIFOLD & AIR CLEANER 6. EXHAUST MANIFOLD & SILENCER 7. CAMSHAFT & DRIVING GEAR 8. CRANKSHAFT & PISTON 9. LUB.OIL SYSTEM 10. COOLING WATER SYSTEM 11. FUEL INJECTION PUMP 12. GOVERNOR 13. FUEL INJECTION VALVE 14. FUEL LINE 15. STARTING MOTOR 16. GENERATOR 17. ELECTRONIC CONTROL UNIT (ECU) 18. GASKET SET 19. LOOSE PART

Fig.No. GROUP NAME

MODEL : 4TNV98-ZPIKB PC NO : 0CD10-G99000

0CD10-G99000

0CD10-G99000

1. CYLINDER BLOCK

Fig.1. CYLINDER BLOCK

(A)=4TNV98-ZPIKB (B)= (C)=

REF. 1 4 5 6 9 10 11 12 13 14 24 27 28 29 32 35

LEV. 1 2 2 2 2 2 2 2 2 2 2 1 1 1 1 1

PARTS NO. 729927-01560 129900-01250 171051-01921 129900-02020 129900-02410 22351-060012 23876-030000 23876-030000 23876-030000 27241-300000 129900-02931 129900-01200 129907-01331 729900-02801 129900-02341 129900-02941

(D)= (E)= (F)=

DESCRIPTION BLOCK ASSY, CYLINDER PLUG 55 PLUG BOLT, METAL CAP BUSH, CAMSHAFT SPRING PIN 6X12 PLUG PT3/8,SCREW PLUG PT3/8,SCREW PLUG PT3/8,SCREW PLUG 30 BEARING ASSY, THRUST BOLT, HEAD GASKET,CYLINDER HEAD MAIN BEARING SET MAIN BEARING US=0.25 BEARING,THRUST .25OS

(A) 1 1 1 10 1 2 1 1 1 8 2 18 1 5 5 2

(B)

Q'TY (C) (D)

I (E)

R

(F)

1 2 3

Remarks (1) REPAIR PART. (2) UNDER-SIZED(U.S=0.25)PART. (3) OVER-SIZED(O.S=0.25)PART. (C)Copy Rights YANMAR CO.,LTD.

0CD10-G99000

0CD10-G99000

2. GEAR HOUSING

Fig.2. GEAR HOUSING

(A)=4TNV98-ZPIKB (B)= (C)=

REF. 1 3 4 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 32 33 34 35 36 37 38 39

LEV. 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 2 1 1 1 1 1

PARTS NO. 129100-01580 129944-01500 129900-32001 26216-100302 129900-32030 129900-32040 24311-000070 24351-030750 26106-080162 26106-080202 26106-080452 26306-100002 124160-01751 24311-000320 129900-01740 129001-91810 26106-080162 26106-080402 729906-01550 129916-01800 129900-01850 129900-01870 129001-91810 26106-080162 26106-080402 121027-11743 24311-000320

(D)= (E)= (F)=

DESCRIPTION PARALLEL PIN 8X16 HOUSING,GEARS PUMP ASSY, LUB.OIL STUD BOLT O-RING P20 O-RING P14 O-RING 1A P-7.0 PACKING, 3075 BOLT M 8X 16 PLATED BOLT M 8X 20 PLATED BOLT M 8X 45 PLATED NUT COVER,FILLER O-RING 1A P-32.0 COVER, F.I. PUMP BOLT M 8X 70 PLATED BOLT M 8X 16 PLATED BOLT M 8X 40 PLATED HOUSING ASSY,COVER,G SEAL, OIL COVER ASSY SPONGE BOLT M 8X 70 PLATED BOLT M 8X 16 PLATED BOLT M 8X 40 PLATED PIPE O-RING 1A P-32.0

(A) 4 1 1 4 1 1 1 1 1 3 3 4 1 1 1 1 1 5 1 1 1 1 6 3 5 1 1

(B)

Q'TY (C) (D)

I (E)

(F)

(C)Copy Rights YANMAR CO.,LTD.

R

0CD10-G99000

0CD10-G99000

3. FLYWHEEL HOUSING & OIL SUMP

Fig.3. FLYWHEEL HOUSING & OIL SUMP

(A)=4TNV98-ZPIKB (B)= (C)=

REF. 1 2 4 5 6 7 8 9 11 12

LEV. 1 1 1 1 1 1 1 2 2 1

PARTS NO. 129100-01580 129953-01620 119620-01750 26206-100352 26206-100702 129916-01790 129982-01710 119640-01640 22190-220002 26106-080122

(D)= (E)= (F)=

DESCRIPTION PARALLEL PIN 8X16 HOUSING, FLYWHEEL CAP, FLYWHEEL COVER BOLT M10X 35 PLATED BOLT M10X 70 PLATED SEAL, OIL PAN ASSY, LUB. OIL DRAIN PLUG M22 SEAL WASHER 22S BOLT M 8X 12 PLATED

(A) 2 1 1 9 4 1 1 1 1 16

(B)

Q'TY (C) (D)

I (E)

(F)

(C)Copy Rights YANMAR CO.,LTD.

R

0CD10-G99000

0CD10-G99000

4. CYLINDER HEAD & BONNET

Fig.4. CYLINDER HEAD & BONNET

(A)=4TNV98-ZPIKB (B)= (C)=

REF.

Remarks (1) REPAIR PART.

1 2 3 4 8 9 10 11 12 13 14 15 16 17 19 20 21 22 24 25 26 27 28 29 30 31 32 33 34 35 36 38 39 40 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58

LEV. 1 1 1 1 2 2 2 2 2 2 2 2 2 2 3 3 2 2 1 1 1 1 1 1 1 1 2 2 2 2 2 3 3 2 3 3 2 2 1 1 1 1 1 1 2 2 2 2 2 2 2

PARTS NO. 129907-07900 26106-080162 123907-11550 129927-11700 23876-020000 23876-030000 27241-400000 129907-11100 129907-11110 129907-11120 119620-11180 119803-11340 124160-11340 129907-11510 129150-11750 123907-11830 123907-11820 27310-070001 129907-11800 119802-11870 119625-11880 129907-11910 129907-11950 24311-000120 119593-11301 129907-11341 129907-11250 129907-11260 129907-11270 123907-11280 129907-11650 129150-11230 129150-11750 129907-11660 129150-11230 129150-11750 129907-11920 26226-080222 26106-080402 26106-080602 26106-080602 26306-080002 124160-01751 129927-11320 129907-03011 129907-03061 129907-03070 123907-03100 123907-03110 123907-03120 123907-03140

++ CONTINUE ++

(D)= (E)= (F)=

DESCRIPTION LIFTER, ENGINE BOLT M 8X 16 PLATED SEAT A,VALVE BRIDGE HEAD ASSY, CYLINDER PLUG PT1/4,SCREW PLUG PT3/8,SCREW PLUG 40 VALVE(INT VALVE(EXH VALVE SPRING RETAINER, SPRING SEAL, VALVE STEM(EXH SEAL, VALVE STEM(INT BRIDGE ASSY,VALVE NUT M8XP1.0 SCRWE,VALVE BRIDGE GUIDE,VALVE BRIDGE COTTER ASSY GUIDE, VALVE PROTECTOR, NOZZLE SEAT, NOZZLE RETAINER,F.I.VALVE FLANGE BOLT,RETAINER O-RING 1A P 12.0 BOLT 8X80 SUPPORT CMP SHAFT,ROCKER ARM SUPPORT A SUPPORT B WAVE WASHER ARM ASSY, ROCKER SCREW, VALVE NUT M8XP1.0 ARM ASSY, ROCKER SCREW, VALVE NUT M8XP1.0 PEDESTAL,RETAINER STUD M 8X 22 PLATED BOLT M 8X 40 PLATED BOLT M 8X 60 PLATED BOLT M 8X 60 PLATED NUT COVER,FILLER BONNET ASSY BAFFLE PLATE BAFFLE BAFFLE DIAPHRAGM,BREATHER CENTER PLATE PLATE,BREATHER SPRING, DIAPHRAGM

(A) 1 6 8 1 1 4 1 8 8 16 16 8 8 8 8 8 8 16 16 4 4 4 4 4 2 1 1 3 2 8 4 4 4 4 4 4 4 2 2 4 2 2 1 1 1 1 1 1 1 1 1

(B)

Q'TY (C) (D)

I (E)

R

(F)

1

(C)Copy Rights YANMAR CO.,LTD.

0CD10-G99000

0CD10-G99000

4. CYLINDER HEAD & BONNET

Fig.4. CYLINDER HEAD & BONNET

(A)=4TNV98-ZPIKB (B)= (C)=

REF. 60 61 62 63 64 65 66 67 68 69 70

LEV. 2 2 2 2 2 2 1 1 1 1 1

PARTS NO. 129933-11310 119640-61400 175339-79700 22857-500100 22857-500100 26106-060122 124160-11360 24311-000120 24311-000320 129910-07900 129944-07910

(D)= (E)= (F)=

DESCRIPTION GASKET, BONNET PLUG CLIP SCREW 5X10,TAPPING SCREW 5X10,TAPPING BOLT M 6X 12 PLATED KNOB O-RING 1A P 12.0 O-RING 1A P-32.0 LIFTER, ENGINE LIFTER, ENGINE

(A) 1 1 2 6 6 2 4 4 1 1 1

(B)

Q'TY (C) (D)

I (E)

(F)

Remarks (1) REPAIR PART. (C)Copy Rights YANMAR CO.,LTD.

R

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5. SUCTION MANIFOLD & AIR CLEANER

Fig.5. SUCTION MANIFOLD & AIR CLEANER

(A)=4TNV98-ZPIKB (B)= (C)=

REF. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

LEV. 1 1 2 2 1 1 1 1 1 1 1 1 1 2 2 2 2 2

PARTS NO. 129907-12110 129927-12150 129927-12100 26216-060202 26106-080452 26106-080802 119129-77020 121850-77021 119005-77050 119129-77520 26106-080402 26106-080902 129938-12500 119160-12570 129935-12520 119160-12530 119160-12540 119140-12680

(D)= (E)= (F)=

DESCRIPTION PACKING(INT.MANIFOLD MANIFOLD CMP,INTAKE MANIFOLD,INTAKE STUD M 6X 20 PLATED BOLT M 8X 45 PLATED BOLT M 8X 80 PLATED GASKET GASKET, (NON-ASB.) HEATER, AIR BEND BOLT M 8X 40 PLATED BOLT M 8X 90 PLATED CLEANER ASSY, AIR ELEMENT, INNER ELEMENT, OUTER COVER-ASSY VALVE INDICATOR

(A) 1 1 1 2 6 4 1 1 1 1 2 2 1 1 1 1 1 1

(B)

Q'TY (C) (D)

I (E)

(F)

(C)Copy Rights YANMAR CO.,LTD.

R

0CD10-G99000

0CD10-G99000

6. EXHAUST MANIFOLD & SILENCER

Fig.6. EXHAUST MANIFOLD & SILENCER

(A)=4TNV98-ZPIKB (B)= (C)=

REF. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26

LEV. 1 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

PARTS NO. 129927-13150 129927-13100 129418-18320 129263-13210 129900-13251 119802-13680 119131-18320 26306-080002 129930-13201 129907-13500 129944-13660 22157-080000 26106-080162 26106-080202 26306-080002 129927-13800 129927-13810 26106-100302 26306-080002 129927-13900 129927-13910 129927-13920 26106-100302 26106-100952 129930-13201 129938-13650

(D)= (E)= (F)=

DESCRIPTION MANIFOLD ASSY,EXH MANIFOLD,EXHAUST STUD BOLT M8X20 STUD GASKET BOLT, M8X90 BOLT M 8X 22 NUT GASKET, SILENCER SILENCER STAY, SILENCER WASHER 8 BOLT M 8X 16 PLATED BOLT M 8X 20 PLATED NUT PIPE(EGR CMP GASKET, EGR PIPE BOLT M10X 30 PLATED NUT EGR VALVE GASKET(EGR-V IN GASKET(EGR-V OUT BOLT M10X 30 PLATED BOLT M10X 95 PLATED GASKET, SILENCER HEAD STAY ,SILENCER

(A) 1 1 2 2 1 6 4 2 1 1 1 2 2 4 4 1 1 2 2 1 1 1 1 1 1 1

(B)

Q'TY (C) (D)

I (E)

(F)

(C)Copy Rights YANMAR CO.,LTD.

R

0CD10-G99000

0CD10-G99000

7. CAMSHAFT & DRIVING GEAR

Fig.7. CAMSHAFT & DRIVING GEAR

(A)=4TNV98-ZPIKB (B)= (C)=

REF. 1 2 3 4 6 7 8 9 10 13 14 15 16 17 18 19

LEV. 1 1 1 2 2 2 1 1 1 1 1 1 1 1 1 1

PARTS NO. 129150-14200 129907-14400 129908-14581 129150-02450 129900-14100 22512-070140 26106-080162 123900-25060 129900-25100 129150-25920 26106-080552 129953-25300 129907-25900 158563-51150 22217-180000 26776-180002

(D)= (E)= (F)=

DESCRIPTION TAPPET PUSH ROD CAMSHFT ASSY METAL,THRUST(CAM GEAR, CAMSHAFT KEY 7X 14 BOLT M 8X 16 PLATED SHAFT(GEAR,IDLE GEAR ASSY, IDLE BUSH, IDLE GEAR BOLT M 8X 55 PLATED BOLT GEAR,F.I.PUMP FLANGE SPRING WASHER 18 NUT M18,LOCK

(A) 8 8 1 1 1 1 2 1 1 1 3 4 1 1 1 1

(B)

Q'TY (C) (D)

I (E)

R

(F)

1

Remarks (1) REPAIR PART. (C)Copy Rights YANMAR CO.,LTD.

0CD10-G99000

0CD10-G99000

8. CRANKSHAFT & PISTON

Fig.8. CRANKSHAFT & PISTON

(A)=4TNV98-ZPIKB (B)= (C)=

REF. 1 3 4 5 6 7 8 9 10 11 12 14 15 17 21 22 23 26 27 29 30 32 34

LEV. 1 2 2 2 2 1 1 1 1 1 1 2 1 2 1 1 1 2 2 1 1 1 2

PARTS NO. 129902-21000 129900-21200 121850-21290 121850-21920 22512-070140 129916-21610 129907-21650 129960-21640 24341-000530 121850-21130 129953-21560 129900-21600 129927-22080 129927-22050 120130-22301 22252-000300 129900-23001 129900-23200 129900-23601 129900-23911 129900-23611 729927-22900 729927-22950

(D)= (E)= (F)=

DESCRIPTION CRANKSHAFT COMP GEAR, CRANKSHAFT PARALLEL PIN PARALLEL PIN 10X22 KEY 7X 14 BOLT, V-PULLEY V-PULLEY,CRANKSHAFT WASHER O-RING 1A S-53.0 BOLT, FLYWHEEL FLYWHEEL ASSY GEAR, RING PISTON ASSY RING SET, PISTON PIN, PISTON CIRCLIP 30 ROD ASSY, CONNECTING BOLT, ROD METAL ASSY, CRANKPIN BUSH, PISTON PIN BEARING,PIN U.S=0.25 PISTON W/RING,0.25OS RING SET, 0.25OS

(A) 1 1 1 1 1 1 1 1 1 6 1 1 4 4 4 8 4 8 4 4 4 4 4

(B)

Q'TY (C) (D)

I (E)

R

(F)

1 2 3 3

Remarks (1) REPAIR PART. (2) UNDER-SIZED(U.S=0.25)PART. (3) OVER-SIZED(O.S=0.25)PART. (C)Copy Rights YANMAR CO.,LTD.

0CD10-G99000

0CD10-G99000

9. LUB.OIL SYSTEM

Fig.9. LUB.OIL SYSTEM

(A)=4TNV98-ZPIKB (B)= (C)=

REF. 1 2 3 4 5 6 7 8 9 14 15 16 17 19 21 22 23 24 25 26 27

LEV. 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 2 2 1 1 1 1

PARTS NO. 119260-34810 129907-34811 129928-34850 24311-240100 26106-080162 119000-35140 129150-35153 129900-32030 129953-35000 26106-080122 26106-080162 119761-39450 129927-39060 123907-39500 129005-59830 22190-080002 23857-030000 22190-080002 26106-080122 22190-080002 26106-080122

(D)= (E)= (F)=

DESCRIPTION GUIDE, DIPSTICK DIPSTICK DIPSTICK O-RING 1A P-10A BOLT M 8X 16 PLATED STUD, LUB.OIL FILTER FILTER 80X80L O-RING P20 PIPE ASY,L.OIL INLET BOLT M 8X 12 PLATED BOLT M 8X 16 PLATED SWITCH,OIL PRESS.0.5 PIPE ASSY, LUB.OIL SUPPORT,PIPE BOLT ASSY, JOINT SEAL WASHER 8S JOINT BOLT 3 SEAL WASHER 8S BOLT M 8X 12 PLATED SEAL WASHER 8S BOLT M 8X 12 PLATED

(A) 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 2 2 1 2 2

(B)

Q'TY (C) (D)

I (E)

R

(F)

1

Remarks (1) REPAIR PART. (C)Copy Rights YANMAR CO.,LTD.

0CD10-G99000

0CD10-G99000

10. COOLING WATER SYSTEM

Fig.10. COOLING WATER SYSTEM

(A)=4TNV98-ZPIKB (B)= (C)=

REF. 1 11 12 13 14 15 16 17 18 19 20 21 23 25 26 27 29 30 31 32 33 34 35 36 37 38 39 40 41 44 45 48 49 51 52 53 54 55 56

LEV. 1 1 1 1 1 1 1 1 1 1 1 2 2 2 2 2 2 2 2 1 1 1 1 1 1 1 1 1 1 2 1 2 1 2 2 2 2 1 1

PARTS NO. 129927-42000 129900-42020 26106-060302 26106-080552 129900-42450 25152-004200 129916-44740 119141-44760 26106-080552 121256-44600 129927-49800 129927-44900 129916-49530 121850-49540 121850-49550 121850-49810 22190-120002 23875-030000 26106-060202 129900-49870 23414-080000 26106-080122 26106-080602 171056-49120 121450-42450 124465-44950 119266-49350 129150-49360 129927-49610 23080-012000 129927-49620 23080-012000 171064-44510 121450-44531 124450-44560 121470-44581 23065-070225 124450-44550 119255-44660

(D)= (E)= (F)=

DESCRIPTION PUMP ASSY,WATER GASKET, CW-P BOLT M 6X 30 PLATED BOLT M 8X 55 PLATED PULLEY V-BELT A42 FAN SPACER, FAN BOLT M 8X 55 PLATED BRACKET, SUB-TANK CASE ASSY,THERMOSTAT THERMOMETER COVER, THERMOSTAT GASKET, THERMOSTAT GASKET, THERMOSTAT THERMOSTAT SEAL WASHER 12 PLUG PT3/8,STEEL BOLT M 6X 20 PLATED GASKET, CASE GASKET 8, ROUND BOLT M 8X 12 PLATED BOLT M 8X 60 PLATED PLUG, DRAIN PLUG M16 GASKET 16 SENSOR, THERMO. GASKET 10 PIPE ASSY, WATER A CLAMP 12 PIPE ASSY, WATER B CLAMP 12 SUB-TANK ASSY CAP CLAMP GASKET HOSE 7X 225 CLAMP, SUB-TANK RUBBER

(A) 1 1 2 5 1 1 1 1 4 1 1 1 1 1 1 1 1 2 4 1 1 1 3 1 1 1 1 1 1 2 1 2 1 1 1 1 1 1 4

(B)

Q'TY (C) (D)

I (E)

(F)

(C)Copy Rights YANMAR CO.,LTD.

R

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11. FUEL INJECTION PUMP

Fig.11. FUEL INJECTION PUMP

(A)=4TNV98-ZPIKB (B)= (C)=

REF. 1 9 12 18 19 20 20A

LEV. 1 2 2 2 2 2 2

PARTS NO. 729938-51380 144626-51090 158563-51150 158600-51270 158563-51281 158563-51281 129927-51390

(D)= (E)= (F)=

DESCRIPTION INJECTON PUMP ASSY KEY 5X19 FLANGE STOPPER O-RING O-RING SETTING, DELIVERY

(A) 1 1 1 1 1 1 4

SPRING PLUG PLUG PK(BARREL PLUG PLUG PACKING, PLUG LIFTER TIMER SET TIMER CMP O-RING, 1011 BACKUP RING O RING PACKING, 1020 RING, BACKUP T2 P 15 PACKING, HEAD SPRING,TIMER CAP,TIMER VALVE,SOLENOIDE PACKING,TIMER PISTON DAMPER ASSY PLUG SEAL WASHER 12 SEAL WASHER 18 PLUG M12,HEX. O-RING O-RING 4E S42 SEAL WASHER 12 SPRING WASHER 18 PARALLEL PIN 5X14 SPRING PIN 5X10 O-RING 1A P-7.0 PACKING, 1020 O RING BOLT 6X 10 PLATED BOLT M 6X 35 PLATED BOLT M10X 45 NUT M18,LOCK HARNESS CMP HARNESS ,CSD CAP,RUBBER JOINT BRACKET ,CSD

4 1 1 4 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 2 2 1 1 1 1 4 4 1 1 1 1 1 1

(B)

Q'TY (C) (D)

I (E)

1

W

(A=*2008.04.)

I

Remarks (1) GOVERNOR ASSY(FIG.12) IS INCORPORATED IN THIS FUEL INJECTION PUMP.(REF.NO.1). * ECO PUMP MAKE SURE TO UPDATE THE ENGINES ECU INFORMATION WHEN REPLACING THE ECO PUMP. FAILING TO DO SO WILL RESULT IN ENGINE MALFUNCTION.

30 52 53 54 55 56 57 58 59 62 63 64 65 66 67 68 69 71 74 95 96 97 98 99 100 102 103 105 106 107 108 109 110 111 112 113 116 117 120 121 122 123 124

3 2 2 2 2 2 2 2 3 3 3 3 3 3 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 3 3 2 2

158563-51330 158601-51550 129907-51560 158552-51570 158557-51570 129906-51580 158552-51580 129657-51590 129657-51600 158553-51670 119802-51680 119802-51690 24356-010200 24372-000150 158560-51600 119852-51630 119852-51640 119852-51650 158553-51680 158601-51770 158552-51781 158601-51790 22190-120002 22190-180002 23887-120002 158552-52310 158552-52400 22190-120002 22217-180000 22312-050140 22351-050010 24311-000070 24356-010200 24356-020210 26106-060102 26106-060352 26450-100452 26776-180002 129927-51650 129927-51660 129263-77941 158601-51650 129927-51670

++ CONTINUE ++

R

(F)

(C)Copy Rights YANMAR CO.,LTD.

0CD10-G99000

0CD10-G99000

11. FUEL INJECTION PUMP

Fig.11. FUEL INJECTION PUMP

(A)=4TNV98-ZPIKB (B)= (C)=

REF. 125 127 128 129 130 131 132 133 134 136 137 138

LEV. 2 2 3 2 2 2 2 2 2 1 1 1

PARTS NO. 158552-51670 158552-52100 158552-52500 119934-59910 22190-120002 22217-050000 26106-060122 26716-050002 27241-160000 129927-51250 26106-080202 26106-080302

(D)= (E)= (F)=

DESCRIPTION JOINT PUMP ASSY,FEED O-RING(FEED P INNER JOINT,PIPE SEAL WASHER 12 SPRING WASHER 5 BOLT M 6X 12 PLATED NUT M 5 PLUG 16 RETAINER(FOP BOLT M 8X 20 PLATED BOLT M 8X 30 PLATED

(A) 1 1 1 1 1 1 1 1 1 1 3 3

(B)

Q'TY (C) (D)

I (E)

(F)

Remarks (1) GOVERNOR ASSY(FIG.12) IS INCORPORATED IN THIS FUEL INJECTION PUMP.(REF.NO.1). * ECO PUMP MAKE SURE TO UPDATE THE ENGINES ECU INFORMATION WHEN REPLACING THE ECO PUMP. FAILING TO DO SO WILL RESULT IN ENGINE MALFUNCTION. (C)Copy Rights YANMAR CO.,LTD.

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12. GOVERNOR

Fig.12. GOVERNOR

(A)=4TNV98-ZPIKB (B)= (C)=

REF. 2 19 22 23 24 25 26 27 28

LEV. 2 2 2 2 2 2 2 2 2

PARTS NO. 158560-61050 119660-61300 158557-61720 158553-61780 23414-120000 23887-120002 24341-000480 26106-060252 26106-080252

(D)= (E)= (F)=

DESCRIPTION PACKING, CASE NUT, GOVERNOR WEIGHT SENSOR GEAR,SENSOR GASKET 12, ROUND PLUG M12,HEX. O-RING 1A S-48.0 BOLT M 6X 25 PLATED BOLT M 8X 25 PLATED

(A) 1 1 1 1 1 1 1 10 3

(B)

Q'TY (C) (D)

I (E)

(F)

Remarks * THIS FIGURE(GOVERNOR ASSY)IS INCORPORATED IN THE FUEL INJECTION PUMP ASSY(FIG.11).

(C)Copy Rights YANMAR CO.,LTD.

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13. FUEL INJECTION VALVE

Fig.13. FUEL INJECTION VALVE

(A)=4TNV98-ZPIKB (B)= (C)=

REF. 1 2 5 6 9 10 11 12 13 25 26 27 30 32 33 34 35 36

LEV. 1 2 2 2 2 2 2 2 2 1 1 1 2 1 1 1 1 1

PARTS NO. 729927-53100 129927-53000 114250-53080 129927-53100 114250-53120 114250-53130 114250-53140 114250-53210 114250-53400 123907-11601 123472-59120 129150-59120 129150-59131 129927-59810 129927-59820 129927-59830 129927-59840 26366-060002

(D)= (E)= (F)=

DESCRIPTION FUEL INJECTOR(RDG NOZZLE ASSY NUT, NOZZLE CASE HOLDER ASSY, NOZZLE SPRING, NOZZLE SEAT, NOZZLE SPRING PLATE, STOP PIN SHIM PACK PIPE SEAL BRACKET RETAINER, INJ. PIPE BOLT M4X14,HEX.SCKT. PIPE ASSY, INJECTION PIPE ASSY, INJECTION PIPE ASSY, INJECTION PIPE ASSY, INJECTION NUT M 6

(A) 4 4 4 4 4 4 4 8 4 4 2 1 2 1 1 1 1 2

(B)

Q'TY (C) (D)

I (E)

(F)

(C)Copy Rights YANMAR CO.,LTD.

R

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14. FUEL LINE

Fig.14. FUEL LINE

(A)=4TNV98-ZPIKB (B)= (C)=

REF. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 20 21 22 23 24 25 26 27 28

LEV. 1 1 1 1 2 2 2 1 2 2 2 1 1 1 1 1 2 2 1 1 1 1 2 2 2 2 2

PARTS NO. 129004-55612 119802-55801 26106-080302 129457-59010 124766-59050 129957-59120 105025-59750 129961-59310 124766-59050 129136-59110 129961-59110 121750-59890 129907-59140 123907-59540 123907-59550 129927-59550 129263-49750 124722-59050 123907-59560 22190-080002 119225-52102 129906-55700 129100-55690 119802-55710 119802-55730 24311-000160 24321-000650

(D)= (E)= (F)=

DESCRIPTION BRACKET,FUEL FILTER FILTER, FUEL BOLT M 8X 30 PLATED PIPE ASSY, FUEL CLAMP 12 PROTECTOR, FUEL PIPE PIPE, FUEL OIL PIPE ASSY, FUEL CLAMP 12 PIPE, FUEL OIL TUBE CLAMP 140 PIPE ASSY,F.O.RETURN JOINT BOLT M6 PACKING,FUEL RETURN PIPE, FUEL RETURN CORRUGATED TUBE CLAMP 9 HOSE JOINT 4 SEAL WASHER 8S PUMP ASSY, FUEL FEED SEPARATOR ASSY RING, RETAINING ELEMENT CUP ASSY(SERVICE PAR O-RING 1A P-16.0 O-RING 1A G-65.0

(A) 1 1 2 1 2 1 1 1 2 1 1 1 1 5 5 1 1 2 1 1 1 1 1 1 1 1 1

(B)

Q'TY (C) (D)

I (E)

(F)

(C)Copy Rights YANMAR CO.,LTD.

R

0CD10-G99000

0CD10-G99000

15. STARTING MOTOR

Fig.15. STARTING MOTOR

(A)=4TNV98-ZPIKB (B)= (C)=

REF. 1 2 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 29 30 31

LEV. 1 2 2 3 3 3 2 2 3 3 2 2 2 2 2 2 2 2 2 3 4 3 3 2 2 1

PARTS NO. 129940-77010 129940-77100 129940-77130 129940-77140 129940-77150 129940-77160 129940-77170 129940-77180 129940-77190 129940-77200 129940-77210 129940-77220 129940-77230 129940-77240 129940-77250 129940-77260 129940-77270 129940-77280 123900-77510 123900-77520 X2240610100 123900-77540 119131-77550 121254-77810 114371-79070 26116-120252

(D)= (E)= (F)=

DESCRIPTION STARTER 12V,3KW ARMATURE ASSY COIL ASSY, FIELD SCREW, POLE CORE SET O-RING BRUSH (+) COVER, REAR HOLDER, BRUSH SPRING, BRUSH BRUSH (-) SWITCH ASSY,MAGNETIC HOUSING, GEARS RETAINER, BEARING SHIFT LEVER SET COVER ASSY, DUST THROUGHT BOLT BOLT M6X 20 SCREW M4X 10 PINION ASSY CLUTCH ASSY BALL BEARING (3 SHAFT, PINION STOPPER KIT, PINION TERMINAL COVER BOLT M 6X 37 BOLT M12X 25 PLATED

(A) 1 1 1 4 1 2 1 1 1 2 1 1 1 1 1 2 4 2 1 1 2 1 1 1 2 2

(B)

Q'TY (C) (D)

I (E)

(F)

(C)Copy Rights YANMAR CO.,LTD.

R

0CD10-G99000

0CD10-G99000

16. GENERATOR

Fig.16. GENERATOR

(A)=4TNV98-ZPIKB (B)= (C)=

REF. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 33 34 35 36

LEV. 1 1 2 3 3 2 3 3 3 3 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 1 1 1 1 2 2 1 1

PARTS NO. 129795-01900 129240-77200 119620-77380 123501-79240 119620-79250 119620-77421 119620-79200 119620-79210 119620-79220 119620-79230 119620-77440 119620-77461 119620-77471 119620-77490 129240-77710 119620-79260 129052-79270 119620-79290 119620-79300 129240-79300 119620-79310 129240-79310 119620-79320 119620-79330 119620-79340 119620-79350 119620-79360 26306-100002 129906-77300 121236-77340 119624-77351 26106-081004 26306-080002 26014-080252 26106-080552

(D)= (E)= (F)=

DESCRIPTION STUD ALTERNATOR ROTOR ASSY BEARING, BALL COVER, BEARING FLAME ASSY, DRIVE BALL BEARING PLATE SCREW BOLT, STUD FLAME ASSY, REAR PULLEY NUT COLLAR REGULATOR ASSY HOLDER HOLDER, BRUSH SCREW SCREW COVER BOLT NUT SCREW W/WASHER BOLT INSULATION BUSH NUT THRUST WASHER NUT ADJUSTER, BELT SPACER BROCK,GENERATOR CMP BOLT 8*100 NUT BOLT M 8X 25 BOLT M 8X 55 PLATED

(A) 1 1 1 1 1 1 1 1 4 2 1 1 1 1 1 1 1 6 1 1 3 1 2 2 1 2 1 1 1 1 1 1 1 1 1

(B)

Q'TY (C) (D)

I (E)

(F)

(C)Copy Rights YANMAR CO.,LTD.

R

0CD10-G99000

0CD10-G99000

17. ELECTRONIC CONTROL UNIT (ECU)

Fig.17. ELECTRONIC CONTROL UNIT (ECU)

(A)=4TNV98-ZPIKB (B)= (C)=

REF. I I I I I

1 11 12 13 14 19 20 21 22 23

LEV. 1 2 2 2 2 1 2 2 2 2

PARTS NO. 129938-75040 129927-77600 129927-77680 119578-91351 22877-500080 129927-75900 129927-77600 129927-77680 119578-91351 22877-500080

(D)= (E)= (F)=

DESCRIPTION ECU CMP(4TNV98-ZPIKB SHIELD,ECU COLLAR, CONTROLLER RUBBER, CUSHION SCREW, 5.0 X 8 ECU ASSY, YANMAR SHIELD, ECU COLLAR RUBBER, CUSHION SCREW, M5X8

(A) 1 1 3 3 6 1 1 3 3 6

(B)

Q'TY (C) (D)

I (E)

R

(F)

1

2

Remarks (1)ECO ECU THIS PART CANNOT BE ORDERED. REPLACE THE PART USING A SERVICE ECU WITH THE PROPER ENGINE INFORMATION INSTALLED. (2)SERVICE ECU IF THE PROPER INFORMATION IS NOT INSTALLED, THE ENGINE WILL NOT OPERATE. TO INSTALL PROPER INFORMATION, GO TO AN AUTHORIZED DISTRIBUTOR. (C)Copy Rights YANMAR CO.,LTD.

0CD10-G99000

0CD10-G99000

18. GASKET SET

Fig.18. GASKET SET

(A)=4TNV98-ZPIKB (B)= (C)=

REF. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36

LEV. 1 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 1 1

PARTS NO. 729927-92650 129907-01331 129900-32030 129900-32040 24311-000070 24351-030750 24311-000320 22190-220002 119803-11340 124160-11340 119802-11870 119625-11880 24311-000120 129933-11310 129907-12110 119129-77020 121850-77021 129900-13251 129927-13810 129927-13910 129927-13920 129930-13201 24341-000530 24311-240100 22190-080002 129900-42020 121850-49540 121850-49550 22190-120002 129900-49870 23414-080000 124465-44950 129150-49360 123907-59550 129400-92450 977770-1207F

(D)= (E)= (F)=

DESCRIPTION GASKET SET(NON-ASB.) GASKET,CYLINDER HEAD O-RING P20 O-RING P14 O-RING 1A P-7.0 PACKING, 3075 O-RING 1A P-32.0 SEAL WASHER 22S SEAL, VALVE STEM(EXH SEAL, VALVE STEM(INT PROTECTOR, NOZZLE SEAT, NOZZLE O-RING 1A P 12.0 GASKET, BONNET PACKING(INT.MANIFOLD GASKET GASKET, (NON-ASB.) GASKET GASKET, EGR PIPE GASKET(EGR-V IN GASKET(EGR-V OUT GASKET, SILENCER O-RING 1A S-53.0 O-RING 1A P-10A SEAL WASHER 8S GASKET, CW-P GASKET, THERMOSTAT GASKET, THERMOSTAT SEAL WASHER 12 GASKET, CASE GASKET 8, ROUND GASKET 16 GASKET 10 PACKING,FUEL RETURN FLEX HONE GASKET.LIQUID

(A) 1 1 2 1 1 1 3 1 8 8 4 4 8 1 1 1 1 1 1 1 1 2 1 1 7 1 1 1 1 1 1 1 1 5 1 1

(B)

Q'TY (C) (D)

I (E)

R

(F)

1

1 1

Remarks (1) OPTIONAL PART. (C)Copy Rights YANMAR CO.,LTD.

0CD10-G99000

0CD10-G99000

19. LOOSE PART

Fig.19. LOOSE PART

(A)=4TNV98-ZPIKB (B)= (C)=

REF. 1 2 3 4 5

LEV. 1 1 1 1 1

PARTS NO. 198461-52950 129927-77690 124732-77720 129927-77900 129927-77920

(D)= (E)= (F)=

DESCRIPTION RELAY CA,TYPE C WASHER(ECU LAMP, CHARGING RELAY(ISO.90A RELAY(ISO,70A

(A) 3 3 1 1 1

(B)

Q'TY (C) (D)

I (E)

(F)

(C)Copy Rights YANMAR CO.,LTD.

R

Part Number Index All parts are stipulated in the order of part numbers.

(Depending on the area in which the part is used.)

This index will display the location of the part according to each part number.

MODEL : 4TNV98-ZPIKB PC NO : 0CD10-G99000

PARTS No. INDEX

PARTS No.

Fig.

Ref.No.

PARTS No.

Fig.

Ref.No.

PARTS No.

Fig.

Ref.No.

PARTS No.

Fig.

Ref.No.

105025-59750 114250-53080 114250-53120 114250-53130 114250-53140 114250-53210 114250-53400 114371-79070 119000-35140 119005-77050 119129-77020

26 12 9 61 19 16 25 11 6 63 64 25 26 2 15 9 68 69 71 129 21 38 30 29 19 37 51 53 12 11 4 5 25 27 26 28 27 8 17 26 4 9 21 22 24 55 56 57 58 35

129001-91810

2

129004-55612 129005-59830 129052-79270 129100-01580 129100-55690 129136-59110 129150-02450 129150-11230

14 9 16 2 3 14 14 7 4

129150-11750

4

129150-14200 129150-25920 129150-35153 129150-49360

7 7 9 10 18 13 13 16 16 16 16 6 14

3 25 21 20 19 14 15 34 20 24 50 16 10 66 55 52 38 32 18 3 5 9 27 35 1 21 17 1 1 24 10 4 38 42 19 39 43 1 13 7 40 33 27 30 2 15 20 22 4 17

129263-77941 129400-92450 129418-18320 129457-59010 129657-51590 129657-51600 129795-01900 129900-01200 129900-01250 129900-01740 129900-01850 129900-01870 129900-02020 129900-02341 129900-02410 129900-02931 129900-02941 129900-13251

124722-59050 124732-77720 124766-59050

4 13 4 4 9 14 14 18 14 2 4 4 18 4 10 10 10 18 14 19 14

4 3 4 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16

4 18 3 4 12 9 4 18 6 11 11 14 14 14 4 18 11 11 11 11 8 2 16 15 10 10 10 10 14 8 8 8 10 18 10 18 10 5 18 13 16 7 15 15 15 4 4 4 4 4

123907-11550 123907-11601 123907-11820 123907-11830 123907-39500 123907-59540 123907-59550

119593-11301 119620-01750 119620-11180 119620-77380 119620-77421 119620-77440 119620-77461 119620-77471 119620-77490 119620-79200 119620-79210 119620-79220 119620-79230 119620-79250 119620-79260 119620-79290 119620-79300 119620-79310 119620-79320 119620-79330 119620-79340 119620-79350 119620-79360 119624-77351

7 5 9 10 11 12 13 30 6 9 7 16 10 7 25 18 17 16 17 14 22 56 1 39 13 22 30 4 14 3 6 11 12 13 14 7 8 9 10 5 16 18 19 21 23 24 25 26 27 31

119625-11880

119129-77520 119131-18320 119131-77550 119140-12680 119141-44760 119160-12530 119160-12540 119160-12570 119225-52102 119255-44660 119260-34810 119266-49350 119578-91351

14 13 13 13 13 13 13 15 9 5 5 18 5 6 15 5 10 5 5 5 14 10 9 10 17

11 18 6 14 11 11 16 1 1 2 2 2 1 1 1 1 1 6 18 7 8 8 8 8 8 8 8 7 2 2 9 18 2 18 10 18 10 10 18 8 11 14 16 1 18 4 4 4 4 4

122 35 3 4 58 59 1 27 4 26 33 34 6 32 9 24 35 5 18 6 3 14 23 26 27 30 29 10 4 16 8 3 17 4 11 26 14 32 30 1 56 23 29 28 2 52 53 54 1 11

119640-01640 119640-61400 119660-61300 119761-39450 119802-11870 119802-13680 119802-51680 119802-51690 119802-55710 119802-55730 119802-55801 119803-11340 119852-51630 119852-51640 119852-51650 119934-59910 120130-22301 121027-11743 121236-77340 121254-77810 121256-44600 121450-42450 121450-44531 121470-44581 121750-59890 121850-21130 121850-21290 121850-21920 121850-49540 121850-49550 121850-49810 121850-77021 123472-59120 123501-79240 123900-25060 123900-77510 123900-77520 123900-77540 123907-03100 123907-03110 123907-03120 123907-03140 123907-11280

123907-59560 124160-01751 124160-11340 124160-11360 124450-44550 124450-44560 124465-44950

129150-59120 129150-59131 129240-77200 129240-77710 129240-79300 129240-79310 129263-13210 129263-49750 -1-

129900-14100 129900-21200 129900-21600 129900-23001 129900-23200 129900-23601 129900-23611 129900-23911 129900-25100 129900-32001 129900-32030 129900-32040 129900-42020 129900-42450 129900-49870 129902-21000 129906-51580 129906-55700 129906-77300 129907-01331 129907-03011 129907-03061 129907-03070 129907-07900 129907-11100

MODEL : 4TNV98-ZPIKB PC NO : 0CD10-G99000

PARTS No. INDEX

PARTS No.

Fig.

Ref.No.

PARTS No.

Fig.

Ref.No.

PARTS No.

Fig.

Ref.No.

PARTS No.

Fig.

Ref.No.

129907-11110 129907-11120 129907-11250 129907-11260 129907-11270 129907-11341 129907-11510 129907-11650 129907-11660 129907-11800 129907-11910 129907-11920 129907-11950 129907-12110

4 4 4 4 4 4 4 4 4 4 4 4 4 5 18 6 7 8 7 9 11 14 7 4 3 2 8 10 10 4 4 5 5 6 6 6 6 18 6 6 18 6 18 8 8 9 10 10 10 10

12 13 32 33 34 31 17 36 40 24 27 44 28 1 15 10 2 8 16 2 53 13 3 69 7 32 7 16 23 51 4 3 2 2 1 16 17 19 20 21 20 22 21 17 15 17 1 21 41 45

129927-49800 129927-51250 129927-51390 129927-51650 129927-51660 129927-51670 129927-53000 129927-53100 129927-59550 129927-59810 129927-59820 129927-59830 129927-59840 129927-75900 129927-77600

10 11 11 11 11 11 13 13 14 13 13 13 13 17 17

19 19 19 9 6

158563-51281 158563-51330 158600-51270 158601-51550 158601-51650 158601-51770 158601-51790 171051-01921 171056-49120 171064-44510 175339-79700 198461-52950 729900-02801 729906-01550 729927-01560 729927-22900 729927-22950 729927-53100 729927-92650 729938-51380

11 11 11 11 11 11 1 10 10 4 19 1 2 1 8 8 13 18 11

70 11 2 12 15 9 6 9 11 8 8 9 54 57 125 96 127 102 103 128 62 74 23 55 22 67 2 17 12 19 20 30 18 52 123 95 97 5 36 49 62 1 29 30 1 32 34 1 1 1

36 23

129927-77690 129927-77900 129927-77920 129928-34850 129930-13201

4 6 3 8 7 9 14 8 14 14 3 11 11 11 11 11 11 11 11 11 11 11 12 11 12 11 12 7 11 11

18 15

17

129944-07910 129944-13660 129953-01620 129953-21560 129953-25300 129953-35000 129957-59120 129960-21640 129961-59110 129961-59310 129982-01710 144626-51090 158552-51570 158552-51580 158552-51670 158552-51781 158552-52100 158552-52310 158552-52400 158552-52500 158553-51670 158553-51680 158553-61780 158557-51570 158557-61720 158560-51600 158560-61050 158563-51150

977770-1207F X2240610100

129927-77680

20 136 20 A 120 121 124 2 6 16 32 33 34 35 19 11 20 12 21 2 4 5 3 9 25 22 60 14 15 13 26 1 1 2 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 3

129907-13500 129907-14400 129907-21650 129907-25900 129907-34811 129907-51560 129907-59140 129908-14581 129910-07900 129916-01790 129916-01800 129916-21610 129916-44740 129916-49530 129927-11320 129927-11700 129927-12100 129927-12150 129927-13100 129927-13150 129927-13800 129927-13810 129927-13900 129927-13910 129927-13920 129927-22050 129927-22080 129927-39060 129927-42000 129927-44900 129927-49610 129927-49620

129933-11310 129935-12520 129938-12500 129938-13650 129938-75040 129940-77010 129940-77100 129940-77130 129940-77140 129940-77150 129940-77160 129940-77170 129940-77180 129940-77190 129940-77200 129940-77210 129940-77220 129940-77230 129940-77240 129940-77250 129940-77260 129940-77270 129940-77280 129944-01500

18 4 18 5 5 6 17 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 2

-2-