Yanmar 4TNV88-BDSA2 Engine Parts Catalog Manual 0CW10-G23400 - PDF DOWNLOAD

PARTS CATALOG

Published

2011/7 (Jul.) 0CW10-G23400

Directions for the Parts Catalog.

1.The parts stipulated in this Parts Catalog are not necessarily standard equipped parts.

2.Parts may change without prior notice.

3.The following is an example of the Parts Catalog format.

0CF10-G21601

29. FUEL INJECTION PUMP(W/BOOST)

(A)=4JH-DT (B)=4JH-DTZ (C)=4JH-DTZP

1

2

REF.

LEV.

PARTS NO.

1 1-1

1 1

729595-51390 729595-51391

(A=E00185)

3 3-1

2 2

4

4 5 6

2 2 2

FUEL INJECTION PUMP FUEL INJECTION PUMP

(A) 1 1

(B) 1 1

Q'TY (C) (D) 1 1 1 1

(E) 1 1

9 4

9 4

9 4

9 4

9 4

1 2 1

1 2 1

3 5 (F)

I

R

N

1 1

(B=E00200)

26022-060162 26022-060162

(A=E00156)

DESCRIPTION

(D)=4JH-DTZA (E)=4JH-DTZY (F)=

SCREW M 6X 16 SCREW M 6X 16

(B=E00156)

129470-51040 122710-51050 129470-51060

(C=E00156)

CAMSHAFT BEARING, ROLLER RETAINER

(D=E00156)

K

(E=E00156)

1 2 1

1 2 1

1 2 1

Remarks (1) BOOST COMPEMSATOR TYPE. OPTIONAL PART, TO E00155,(4JH-DT, 4JH-DTZ

1 Ref. No. The Ref. No. listed may not be in accordance with the illustration Ref. No. (Ex.) Illustration No. List Ref No. 1- 1 (After change) 1 1 (Before change) For interchangeable symbols N, R and K, illustrations for new parts may be abbreviated.

2 Lev. (Level) Level indication The numbers below indicate the level of relativity towards the main part.

1 ----- Main parts (Assembly parts) 2 ----- Sub component included in ” 1 ”.

3 ----- Sub component included in ” 2 “.

Note) Parts that are not for sale are partially illustrated but not listed.

3 Interchangeability Mark When a part change takes place, one of the following interchangeability symbols is indicated beside the part.

Symbol N Q

Interchangeability Old Old

R

Old

S

Old

W Z F K

Yes No No Yes Yes Yes No No

New New

Contents note New Part is interchangeable for Old Part but Old Part is not interchangeable for New Part.

New Part is not interchangeable for Old Part but Old Part is interchangeable for New Part.

New

New/ Old Parts are both interchangeable.

New

New/ Old Parts are both not interchangeable.

Part newly added.

Part discontinued.

Not interchangeable by a single part but interchangeable together with related parts.

Changes only for used parts quantities.

4 Effective Machine No. When a part changes, the effective Machine No. will be indicated in the (A)-(F) column.

Product Symbol C D E

Product No. Clutch No. Compressor No. Drive No. Engine No.

Product Symbol F M

Product No. Machine No. (Agricultural Equip.)

Machine No.

Note 1) A date may follow the symbol. (Ex.) 1996.01 Note 2) ” XXXXX ” and ” ZZZZZ ” are for parts that could not be predicted or for engine models that could not be identified.

Note 3) (A=E00185) is the E (Engine Serial Number) for the column (A) model (in this case 4JH-DT) after the parts design change.

5 Remarks Mark Figures or alphabets (symbols) are entered in the remarks column.

The comments (remarks) on parts that are indicated at the bottom of the illustration are the same symbols as those stated above.

CONTENTS Fig.No. GROUP NAME

4TNV88-BDSA2 1. CYLINDER BLOCK 2. GEAR HOUSING 3. FLYWHEEL HOUSING & OIL SUMP 4. CYLINDER HEAD & BONNET 5. SUCTION MANIFOLD 6. EXHAUST MANIFOLD 7. CAMSHAFT & DRIVING GEAR 8. CRANKSHAFT & PISTON 9. LUB.OIL SYSTEM 10. COOLING WATER SYSTEM 11. FUEL INJECTION PUMP 12. GOVERNOR 13. FUEL INJECTION VALVE 14. FUEL LINE 15. STARTING MOTOR 16. GENERATOR 17. GASKET SET 18. SHORT BLOCK

Fig.No. GROUP NAME

MODEL : 4TNV88-BDSA2 PC NO : 0CW10-G23400

0CW10-G23400

0CW10-G23400 1.

CYLINDER BLOCK

Fig.1. CYLINDER BLOCK

(A)=4TNV88-BDSA2 (B)= (C)=

REF. 1 4 5 6 7 8 9 12 13 14 24 27 28 29 32 35

LEV. 1 2 2 2 2 2 2 2 2 2 2 1 1 1 1 1

PARTS NO. 729602-01560 124060-01050 129001-01250 124160-01910 124160-01910 171051-01921 129150-02020 129795-02412 27241-120000 27241-300000 129150-02931 129150-01200 129407-01340 129001-02931 129150-02871 129150-02941

(D)= (E)= (F)=

DESCRIPTION BLOCK ASSY, CYLINDER PLUG PT1/8 PLUG 50 PLUG PT1/4 PLUG PT1/4 PLUG BOLT, METAL CAP BUSH, CAMSHAFT PLUG 12 PLUG 30 METAL, THRUST STUD, CYL. HEAD GASKET,CYL.HEAD MAIN BEARING SET MAIN METAL US=0.25 METAL,THRUST.25(4PIE

(A) 1 1 1 2 1 1 10 1 2 8 2 18 1 5 5 1

(B)

Q'TY (C) (D)

I (E)

R

(F)

1 2 3

Remarks (1) REPAIR PART. (2) UNDER-SIZED(U.S=0.25)PART. (3) OVER-SIZED(O.S=0.25)PART. (C)Copy Rights YANMAR CO.,LTD.

0CW10-G23400

0CW10-G23400 2.

GEAR HOUSING

Fig.2. GEAR HOUSING

(A)=4TNV88-BDSA2 (B)= (C)=

REF. 1 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25

LEV. 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

PARTS NO. 729652-01500 119934-01800 129604-01520 119802-01561 124160-01751 124240-01871 129795-01950 119609-32040 121850-51960 129001-91841 24311-000320 26106-080162 26106-080162 26106-080552 121023-01551 24341-000240 26106-060162 26306-080002 22190-080002 26106-080302 124240-01871 124240-01883 26106-080162

(D)= (E)= (F)=

DESCRIPTION GEAR CASE ASSY SEAL, OIL FLANGE, GEAR CASE STUD, M8X25 COVER,FILLER COVER, HO-P PIPE, KNOCK L=18 O-RING P16 O-RING, F.I.PUMP BOLT M 8X 85 PLATED O-RING 1A P-32.0 BOLT M 8X 16 PLATED BOLT M 8X 16 PLATED BOLT M 8X 55 PLATED COVER, BLIND O-RING 1A S-24.0 BOLT M 6X 16 PLATED NUT SEAL WASHER 8S BOLT M 8X 30 PLATED COVER, HO-P GASKET, (NON-ASB.) BOLT M 8X 16 PLATED

(A) 1 1 1 3 1 1 2 2 1 3 1 4 3 10 1 1 2 3 5 1 1 1 4

(B)

Q'TY (C) (D)

I (E)

(F)

(C)Copy Rights YANMAR CO.,LTD.

R

0CW10-G23400

0CW10-G23400 3.

FLYWHEEL HOUSING & OIL SUMP

Fig.3. FLYWHEEL HOUSING & OIL SUMP

(A)=4TNV88-BDSA2 (B)= (C)=

REF. 1 2 3 4 5 6 7 8 10 11 12 13 13-1

LEV. 1 1 1 1 1 1 1 2 2 1 1 1 1

PARTS NO. 129100-01580 129612-01600 119620-01750 26206-100252 26206-100302 129400-01730 129400-01770 119640-01640 22190-220002 26106-080162 26106-080252 26106-080452 26106-080452

(D)= (E)= (F)=

DESCRIPTION PARALLEL PIN 8X16 HOUSING,FLYWHEEL CAP, FLYWHEEL COVER BOLT M10X25 BOLT M10X30 SPACER, OIL SUMP SUMP ASSY, LUB. OIL DRAIN PLUG M22 SEAL WASHER 22S BOLT M 8X 16 PLATED BOLT M 8X 25 PLATED BOLT M 8X 45 PLATED BOLT M 8X 45 PLATED

(A) 2 1 1 6 4 1 1 1 1 4 2 24 20

PARALLEL PIN 8X16 CASE ASSY, OIL SEAL SEAL, OIL BOLT M8X30,COLLAR HD BOLT M 8X 35 PLATED BOLT M 8X 50 PLATED

2 1 1 6 3 4

(B)

Q'TY (C) (D)

I (E)

(F)

K

(A=FROM 1ST)

14 15 17 18 19 20

1 1 2 1 1 1

129100-01580 129100-01640 129795-01780 129486-01670 26106-080352 26106-080502

W

(A=FROM 1ST)

(C)Copy Rights YANMAR CO.,LTD.

R

0CW10-G23400

0CW10-G23400 4.

CYLINDER HEAD & BONNET

Fig.4. CYLINDER HEAD & BONNET

(A)=4TNV88-BDSA2 (B)= (C)=

REF. 1 2 3 4 6 7 8 9 10 12 13 14 15 21 22 23 24 25 26 27 28 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 49 50 51 52 53 54 55 56

LEV. 1 1 1 2 2 2 2 2 3 3 2 1 1 2 2 2 2 2 2 2 2 1 1 1 1 1 1 1 1 1 1 1 1 2 2 2 2 2 2 2 2 2 1 1 1 1 1

PARTS NO. 129900-07900 26106-080162 129601-11241 129601-11251 119802-11260 119802-11270 129150-11280 129004-11650 129150-11230 129150-11750 26226-080182 129150-11370 129604-11710 27241-400000 129005-11100 129100-11112 129795-11120 129795-11180 121400-11340 124460-11340 27310-080001 120130-11860 129150-11810 119802-11870 119625-11880 129004-11900 120270-54410 22351-060012 26106-080252 26106-080352 26106-080502 124160-01751 129601-11350 129004-03010 129150-03070 119802-03110 119802-03121 119802-03130 119802-03141 129601-11310 22857-500100 22857-500100 124160-11360 24311-000120 24311-000320 129008-77800 129604-77821

(D)= (E)= (F)=

DESCRIPTION LIFTER, ENGINE BOLT M 8X 16 PLATED SHAFT ASSY, ROCKER SHAFT SUPPORT, ROCKER ARM SUPPORT, ROCKER ARM SPRING ARM ASSY, ROCKER SCREW, VALVE NUT M8XP1.0 STUD M 8X 18 PLATED CAP, VALVE HEAD ASSY, CYLINDER PLUG 40 VALVE, INTAKE VALVE, EXHAUST SPRING, VALVE RETAINER, SPRING SEAL, VALVE STEM SEAL, VALVE STEM COTTER 8 GUIDE, VALVE GUIDE, VALVE PROTECTOR, NOZZLE SEAT, NOZZLE RETAINER, NOZZLE WASHER SPRING PIN 6X12 BOLT M 8X 25 PLATED BOLT M 8X 35 PLATED BOLT M 8X 50 PLATED COVER,FILLER BONNET ASSY PLATE, BAFFLE BAFFLE, BREATHER PLATE, DIAPHRAGM COVER, DIAPHRAGM DIAPHRAGM SPRING, DIAPHRAGM GASKET,COVER SCREW 5X10,TAPPING SCREW 5X10,TAPPING KNOB O-RING 1A P 12.0 O-RING 1A P-32.0 PLUG, GLOW CONNECTOR, GLOW PLUG

(A) 2 4 1 1 2 3 4 8 8 8 3 8 1 2 4 4 8 8 4 4 8 4 4 4 4 4 4 2 3 4 7 1 1 1 1 1 1 1 1 1 4 4 3 3 1 4 1

(B)

Q'TY (C) (D)

I (E)

R

(F)

1 1

Remarks (1) REPAIR PART. (C)Copy Rights YANMAR CO.,LTD.

0CW10-G23400

0CW10-G23400 5.

SUCTION MANIFOLD

Fig.5. SUCTION MANIFOLD

(A)=4TNV88-BDSA2 (B)= (C)=

REF. 1 2 3 4 5 6 7 8 9

LEV. 1 2 1 1 1 1 1 1 1

PARTS NO. 129601-03080 129410-03990 129601-12100 129407-12110 26106-080202 26106-080802 129486-12581 129150-77511 26106-080202

(D)= (E)= (F)=

DESCRIPTION PIPE,BREATHER CLAMP 22 MANIFOLD,INT GASKET,INT.MANOFOLD BOLT M 8X 20 PLATED BOLT M 8X 80 PLATED JOINT GASKET, (NON-ASB.) BOLT M 8X 20 PLATED

(A) 1 2 1 1 6 1 1 1 4

(B)

Q'TY (C) (D)

I (E)

(F)

(C)Copy Rights YANMAR CO.,LTD.

R

0CW10-G23400

0CW10-G23400 6.

EXHAUST MANIFOLD

Fig.6. EXHAUST MANIFOLD

(A)=4TNV88-BDSA2 (B)= (C)=

REF. 1 2 3 4 5 6 7

LEV. 1 1 1 1 1 1 1

PARTS NO. 129601-13109 129550-13110 123900-13610 123900-13630 119131-18320 26306-080002 129930-13201

(D)= (E)= (F)=

DESCRIPTION MANIFOLD, EXHAUST GASKET, EXH.MANIFOLD STUD BOLT M 8X 80 BOLT 8X80 BOLT M 8X 22 NUT GASKET, SILENCER

(A) 1 1 2 6 4 2 1

(B)

Q'TY (C) (D)

I (E)

(F)

(C)Copy Rights YANMAR CO.,LTD.

R

0CW10-G23400

0CW10-G23400 7.

CAMSHAFT & DRIVING GEAR

Fig.7. CAMSHAFT & DRIVING GEAR

(A)=4TNV88-BDSA2 (B)= (C)=

REF. 1 2 3 4 6 7 8 9 10 13 14 15 16 17 18 19 20 21 22 23

LEV. 1 1 1 2 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1

PARTS NO. 129150-14200 129150-14400 729402-14580 129150-02450 129150-14101 22512-070140 26106-080142 119803-25050 119802-25101 119802-25071 26106-080402 129150-25301 119802-25901 158552-51151 22217-140000 26776-140002 129430-26070 24321-000800 26106-080252 26106-100302

(D)= (E)= (F)=

DESCRIPTION TAPPET ROD, PUSH CAMSHAFT ASSY METAL,THRUST(CAM GEAR, CAMSHAFT KEY 7X 14 BOLT 8X 14 PLATED SHAFT, IDLE GEAR GEAR ASSY, IDLE BUSH, IDLE GEAR BOLT M 8X 40 PLATED BOLT,FI-P GEAR, PUMP FLANGE SPRING WASHER 14 LOCK NUT M14 PLATED COVER O-RING 1A G-80.0 BOLT M 8X 25 PLATED BOLT M10X 30 PLATED

(A) 8 8 1 1 1 1 2 1 1 1 3 4 1 1 1 1 1 1 1 2

(B)

Q'TY (C) (D)

I (E)

R

(F)

1

(C)Copy Rights YANMAR CO.,LTD.

0CW10-G23400

0CW10-G23400 8.

CRANKSHAFT & PISTON

Fig.8. CRANKSHAFT & PISTON

(A)=4TNV88-BDSA2 (B)= (C)=

REF. 1 2 4 5 7 8 9 10 11 12 14 15 17 21 22 23 27 28 30 31 33 35

LEV. 1 2 2 2 1 1 1 1 1 1 2 1 2 1 1 1 2 2 1 1 1 2

PARTS NO. 129604-21000 129100-01580 119803-21200 22512-070140 22351-030010 119802-21650 129795-21661 121850-21680 121111-21501 171420-21580 119865-21600 129005-22080 129005-22500 129202-22300 22252-000260 729402-23100 121550-23200 129150-23601 129100-23910 129150-23611 129005-22900 129005-22950

(D)= (E)= (F)=

DESCRIPTION CRANKSHAFT ASSY PARALLEL PIN 8X16 GEAR, CRANKSHAFT KEY 7X 14 SPRING PIN 3X10 V-PULLEY, CRANKSHAFT WASHER BOLT, V-PULLEY BOLT, FLYWHEEL FLYWHEEL ASSY GEAR, RING PISTON ASSY RING SET, PISTON PIN, PISTON(D26,L70) CIRCLIP 26 ROD ASSY, CONNECTING BOLT, CONNECTING ROD METAL, CRANKPIN BUSH, PISTON PIN METAL.PIN US=0.25 PISTON W/RING OS=.25 RING SET O.S=0.25

(A) 1 1 1 1 1 1 1 1 6 1 1 4 4 4 8 4 8 4 4 4 4 4

(B)

Q'TY (C) (D)

I (E)

R

(F)

1 2 3 3

Remarks (1) REPAIR PART. (2) UNDER-SIZED(U.S=0.25)PART. (3) OVER-SIZED(O.S=0.25)PART. (C)Copy Rights YANMAR CO.,LTD.

0CW10-G23400

0CW10-G23400 9.

LUB.OIL SYSTEM

Fig.9. LUB.OIL SYSTEM

(A)=4TNV88-BDSA2 (B)= (C)=

REF. 1 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 33 34 35 37 38 39 40 41 42 43 44 45 46 47 48 49 50

LEV. 1 1 1 1 1 1 1 1 1 2 1 1 2 2 1 1 1 1 2 2 1 2 2 2 1 1 1 1 1 1 2 2 1 1 1 1

PARTS NO. 129407-32000 129150-32020 26450-060252 129004-34802 121520-34810 129150-35042 129436-35091 26106-080352 129508-33010 129508-33050 129417-33110 129006-35100 119802-35110 129417-35150 129150-35111 129150-35153 129006-44480 129508-49030 171008-03990 23080-015000 129508-49040 119940-59130 23080-015000 23080-018000 129103-49301 26106-080202 114250-39450 124160-39140 119802-39450 129005-59830 23857-030000 22190-080002 22190-080002 22190-100002 26366-060002 171056-49120

(D)= (E)= (F)=

DESCRIPTION PUMP ASSY, LUB. OIL GASKET, L.O. PUMP BOLT M 6X 25 DIPSTICK, LUB.OIL GUIDE, DIPSTICK GASKET, (NON-ASB.) PIPE ASSY, LUB. OIL BOLT M 8X 35 PLATED COOLER ASSY, OIL O-RING NUT OIL COOLER BRACKET ASSY, FILTER BRACKET, FILTER STUD GASKET, (NON-ASB.) FILTER 80X80L JOINT PIPE,COOLER IN CLAMP 18.5 CLAMP PIPE,COOLER OUT PROTECTOR, PIPE 19 CLAMP CLAMP 18 ELBOW PT 1/4 BOLT M 8X 20 PLATED SWITCH,(0.5KG)L.O. BOLT 10, PIPE JOINT PIPE ASSY, LUB. OIL BOLT ASSY, JOINT JOINT BOLT 3 SEAL WASHER 8S SEAL WASHER 8S SEAL WASHER 10S NUT M 6 PLUG, DRAIN

(A) 1 1 4 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 3 1 1 1 1 1 1 1 2 1 1

(B)

Q'TY (C) (D)

I (E)

R

(F)

1

Remarks (1) REPAIR PART. (C)Copy Rights YANMAR CO.,LTD.

0CW10-G23400

0CW10-G23400 10.

COOLING WATER SYSTEM

Fig.10. COOLING WATER SYSTEM

(A)=4TNV88-BDSA2 (B)= (C)=

REF. 1 3 4 8 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 24-1

LEV. 1 2 2 2 2 2 2 2 1 1 1 1 1 1 1 1 1 1 1 1

PARTS NO. 129004-42001 129100-42051 129100-42121 121850-42410 119802-49113 129916-49740 23876-010000 23876-020000 129486-42021 129004-42040 129486-42140 124395-49840 23414-080000 26106-080122 26106-080162 26106-080452 26106-080602 129403-42380 25132-003600 119865-42290

(D)= (E)= (F)=

DESCRIPTION PUMP ASSY, WATER GASKET, PUMP PLATE SCREW JOINT PLUG, DRAIN R03 PLUG PT1/8,SCREW PLUG PT1/4,SCREW GASKET JOINT O-RING,CW-P GASKET, CASE GASKET 8, ROUND BOLT M 8X 12 PLATED BOLT M 8X 16 PLATED BOLT M 8X 45 PLATED BOLT M 8X 60 PLATED V-PULLEY(D=110) V-BELT V-BELT A36.5

(A) 1 1 1 3 2 2 1 1 1 1 1 1 1 1 3 1 3 1 1 1

V-BELT

1

FAN, COOLING SPACER BOLT M 6X 40 PLATED THERMOSTAT (71) GASKET, (NON-ASB.) COVER, THERMOSTAT GASKET, COVER BOLT M 8X 22 PLATED SWITCH, THERMO(110 C GASKET 16 PLUG M16 GASKET 16 PIPE ASSY, A MP2 PIPE ASSY, A MP2 CLAMP,CW-T CLAMP 9 PIPE ASSY, B MP2 PIPE, WATER B MP2 CLAMP 9

1 1 4 1 1 1 1 2 1 1 1 1 1 1 1 2 1 1 2

(B)

Q'TY (C) (D)

I (E)

(F)

N

(A=EZZZZZ)

24-2

1

25152-003600

N

(A=EXXXXX)

25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43

1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 2 1 2 2

129655-44740 171353-44760 26106-060402 129155-49801 129150-49811 129350-49530 129795-49551 26106-080222 121250-44901 124465-44950 121450-42450 124465-44950 129004-49610 129004-49711 119802-49730 124722-59050 129004-49620 129004-49721 124722-59050

(C)Copy Rights YANMAR CO.,LTD.

R

0CW10-G23400

0CW10-G23400 11.

FUEL INJECTION PUMP

Fig.11. FUEL INJECTION PUMP

(A)=4TNV88-BDSA2 (B)= (C)=

REF. 1 1-1

LEV. 1 1

PARTS NO. 729688-51300 729688-51301

(D)= (E)= (F)=

DESCRIPTION INJECTION PUMP ASSY INJECTION PUMP ASSY

(A) 1 1

INJECTION PUMP ASSY

1

KEY,WOODRUFF 4X16 STOPPER O-RING O-RING VALVE ASSY, DILEVERY SPRING HOLDER, DELIVERY PLUG BARREL PLUG PK(BARREL PLUG PK(BARREL PLUG PLUG PLUG,WATER PUMP LIFTER TIMER SET TIMER CMP O-RING, 1011 BACKUP RING O RING PACKING, 1020 RING, BACKUP T2 P 15 PACKING, HEAD SPRING,TIMER ELEMENT, THERMO O-RING,P14 PACKING,TIMER PISTON DAMPER ASSY PLUG SEAL WASHER 12 SEAL WASHER 18 PLUG M12,HEX. BOLT O-RING O-RING 4E S42 SEAL WASHER 12 SEAL WASHER 18 SPRING WASHER 14 PARALLEL PIN 5X14 SPRING PIN 5X10 O-RING 1A P-7.0 O-RING PACKING, 1020 BOLT 6X 10 PLATED BOLT M 8X 45 LOCK NUT M14 PLATED

1 1 1 1 4 4 4 1 1 3 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 4 1 1 2 2 1 2 2 1 1 1 1 4 1

(B)

Q'TY (C) (D)

(E)

I

R

N

1 1

S

2

(F)

(A=EXXX)

1-2

1

729688-51320

(A=E_C1042)

Remarks (1) GOVERNOR ASSY(FIG.12) IS INCORPORATED IN THIS FOP.CMP (REF.NO.1).

(2) REF.NO.1-2 & FIG.NO.13 REF.NO.1-1 INTERCHANGEABLE BY SET.

7 32 33 34 35 43 44 51 52 53 54 55 56 57 58 59 62 63 64 65 66 67 68 70 71 72 92 93 94 95 96 97 99 100 101 102 103 104 105 106 108 109 110 111 115 116

2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 3 3 3 3 3 3 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2

119802-51090 158600-51270 158563-51281 158563-51281 129008-51300 158563-51330 129008-51340 158601-51550 119802-51560 158552-51570 158552-51570 158557-51570 158601-51570 158552-51580 119802-51590 119802-51600 158553-51670 119802-51680 119802-51690 24356-010200 24372-000150 158552-51600 158553-51630 158553-51640 158553-51660 158553-51680 158601-51770 158552-51781 158601-51790 22190-120002 22190-180002 23887-120002 158553-51770 158552-52310 158552-52400 22190-120002 22190-180002 22217-140000 22312-050140 22351-050010 24311-000070 24356-010180 24356-010200 26106-060102 26450-080452 26776-140002

++ CONTINUE ++

(C)Copy Rights YANMAR CO.,LTD.

0CW10-G23400

0CW10-G23400 11.

FUEL INJECTION PUMP

Fig.11. FUEL INJECTION PUMP

(A)=4TNV88-BDSA2 (B)= (C)=

REF. 119 120 121 123 124 125 126 128 129 130

LEV. 2 2 2 2 3 2 2 1 1 1

PARTS NO. 158553-51551 158601-51650 158552-51670 158552-52100 158552-52500 119934-59910 22190-120002 129601-51250 26106-080162 26106-080202

(D)= (E)= (F)=

DESCRIPTION JOINT, COOLING WATER JOINT JOINT PUMP ASSY,FEED O-RING(FEED P INNER JOINT,PIPE SEAL WASHER 12 SUPPORT,FIP BOLT M 8X 16 PLATED BOLT M 8X 20 PLATED

(A) 1 1 1 1 1 1 1 1 1 1

(B)

Q'TY (C) (D)

I (E)

(F)

Remarks (1) GOVERNOR ASSY(FIG.12) IS INCORPORATED IN THIS FOP.CMP (REF.NO.1).

(2) REF.NO.1-2 & FIG.NO.13 REF.NO.1-1 INTERCHANGEABLE BY SET. (C)Copy Rights YANMAR CO.,LTD.

R

0CW10-G23400

0CW10-G23400 12.

GOVERNOR

Fig.12. GOVERNOR

(A)=4TNV88-BDSA2 (B)= (C)=

REF. 3 4 6 22 23 24 25 60 64 66 68 69 81 86 87 88 90 133

LEV. 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2

PARTS NO. 158553-61050 158553-61070 129155-51280 129255-61410 119807-61420 158552-61441 129155-61460 119660-61901 22190-120000 23887-120002 26106-060102 26756-060002 158552-61900 26106-060142 26106-060142 26106-060202 129642-61060 119653-77950

(D)= (E)= (F)=

DESCRIPTION PACKING, CASE PACKING O-RING S6 NUT SPRING LEVER, REGULATOR BOLT, IDLE LIMIT RETAINER, SHAFT SEAL WASHER 12(BOLT) PLUG M12,HEX. BOLT 6X 10 PLATED LOCK NUT 6 O-RING BOLT M 6X 14 PLATED BOLT M 6X 14 PLATED BOLT M 6X 20 PLATED COVER, CASE SOLENOID, STOP

(A) 1 1 1 1 1 1 1 1 1 1 1 1 1 2 4 10 1 1

(B)

Q'TY (C) (D)

I (E)

(F)

Remarks * THIS FIGURE(GOVERNOR ASSY)IS INCORPORATED IN THE FUEL INJECTION PUMP ASSY(FIG.11).

(C)Copy Rights YANMAR CO.,LTD.

R

0CW10-G23400

0CW10-G23400 13.

FUEL INJECTION VALVE

Fig.13. FUEL INJECTION VALVE

(A)=4TNV88-BDSA2 (B)= (C)=

REF. 1 1-1

LEV. 1 1

PARTS NO. 729604-53200 729604-53400

(D)= (E)= (F)=

DESCRIPTION FUEL INJECTOR(RDK FUEL INJECTOR(REB

(A) 4 4

NOZZLE ASSY NOZZLE ASSY

4 4

NUT, NOZZLE CASE HOLDER ASSY, NOZZLE SPRING, NOZZLE SEAT, NOZZLE SPRING PLATE, STOP PIN SHIM PACK RETAINER, INJ. PIPE BOLT M4X14,HEX.SCKT. RETAINER BOLT M4X14,HEX.SCKT. PIPE ASSY, INJECTION PIPE ASSY, INJECTION PIPE ASSY, INJECTION PIPE ASSY, INJECTION PIPE ASSY, RETURN CLAMP 9 PIPE, FUEL RETURN PIPE, FUEL RETURN CLAMP 9 CAP CLAMP 10

4 4 4 4 4 8 4 1 2 1 2 1 1 1 1 1 2 1 3 6 1 1

(B)

Q'TY (C) (D)

(E)

I

R

S

1

(F)

(A=E_C1042)

2 2-1

2 2

129604-53000 129604-53300

S

(A=E_C1042)

5 6 10 11 12 13 14 26 29 30 33 35 39 43 47 52 53 54 55 56 58 59

2 2 2 2 2 2 2 1 2 1 2 1 1 1 1 1 2 2 1 2 1 1

114250-53080 119802-53100 114250-53120 114250-53130 114250-53140 114250-53210 114250-53400 129150-59120 129150-59131 129550-59120 129150-59131 129601-59810 129601-59820 129601-59830 129601-59840 119802-59550 124722-59050 119802-59560 129486-59551 124722-59050 119593-59581 124060-77680

Remarks (1) REF.NO.1-1 & FIG.NO.11 REF.NO.1-2 INTERCHANGEABLE BY SET. (C)Copy Rights YANMAR CO.,LTD.

0CW10-G23400

0CW10-G23400 14.

FUEL LINE

Fig.14. FUEL LINE

(A)=4TNV88-BDSA2 (B)= (C)=

REF. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22

LEV. 1 1 1 1 2 2 2 1 2 2 2 1 1 1 2 2 2 2 2 2 2 2

PARTS NO. 129004-55612 119802-55801 26106-080302 129630-59010 124766-59050 129961-59110 105025-59560 129956-59010 124766-59050 129957-59101 105225-59511 121750-59890 119225-52102 129242-55700 129242-55720 129242-55730 129242-55740 129242-55750 129242-55760 129242-55770 24311-000160 24321-000750

(D)= (E)= (F)=

DESCRIPTION BRACKET,FUEL FILTER FILTER, FUEL BOLT M 8X 30 PLATED FO-T CMP CLAMP 12 TUBE PIPE, FUEL OIL FO-T CMP CLAMP 12 PROTECTOR, FUEL PIPE PIPE, FUEL OIL CLAMP 140 PUMP ASSY, FUEL FEED SEPARATOR ASSY CUP(CLEAR ELEMENT PLUG,DRAIN PLUG,BREATHER PACKING,BREATHER FLOAT O-RING 1A P-16.0 O-RING 1A G-75.0

(A) 1 1 2 1 2 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1

(B)

Q'TY (C) (D)

I (E)

(F)

(C)Copy Rights YANMAR CO.,LTD.

R

0CW10-G23400

0CW10-G23400 15.

STARTING MOTOR

Fig.15. STARTING MOTOR

(A)=4TNV88-BDSA2 (B)= (C)=

REF. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 18 19 20 21 22 23 24 25 29 30 31 32

LEV. 1 2 2 3 3 2 3 3 2 2 3 3 2 2 2 2 2 2 3 4 4 3 3 2 2 2 1

PARTS NO. 129136-77011 129136-77310 129900-77400 X2130350900 X2114255110 129900-77440 129900-77450 171008-77450 129900-77460 129900-77480 129900-77450 129400-77490 171008-77510 129136-77520 171008-77540 129400-77571 129900-77640 171008-77650 X2114555500 X2114955020 X2240410100 171008-77660 171008-77670 26106-060322 26106-060402 171008-77750 26116-120252

(D)= (E)= (F)=

DESCRIPTION STARTER SHAFT, PINION ARMATURE ASSY BALL BEARING BALL BEARING COIL ASSY, FIELD BRUSH (+) SCREW, POLE CORE SET COVER, REAR HOLDER ASSY, BRASH BRUSH (+) SPRING, BRUSH HOUSING ASSY, GEAR CENTER HOUSING LEVER SET, SHIFT DUST COVER,(NON-ASB. BOLT, THROUGHT PINION ASSY CLUTCH ASSY BALL BEARING BALL BEARING SHAFT, PINION STOPPER SET, PINION BOLT M 6X 32 PLATED BOLT M 6X 40 PLATED COVER, M TERMINAL BOLT M12X 25 PLATED

(A) 1 1 1 1 1 1 2 4 1 1 2 4 1 1 1 1 2 1 1 1 1 1 1 2 3 1 2

(B)

Q'TY (C) (D)

I (E)

(F)

(C)Copy Rights YANMAR CO.,LTD.

R

0CW10-G23400

0CW10-G23400 16.

GENERATOR

Fig.16. GENERATOR

(A)=4TNV88-BDSA2 (B)= (C)=

REF. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 38 39

LEV. 1 1 2 2 3 3 2 2 3 3 3 3 2 2 2 2 2 2 2 3 3 2 2 2 2 2 2 2 2 1 1 1 1 1 1 1 1

PARTS NO. 129064-77330 129423-77200 X9490561001 119620-77380 119620-79240 119620-79250 119620-79360 119620-77421 119620-79200 119620-79210 119620-79220 119620-79230 119620-77440 129240-79300 119620-77461 119620-77471 129423-77710 119620-79260 119620-79270 119620-77480 119620-79280 119620-79290 119620-79300 119620-79310 119620-79320 119620-79330 119620-79340 119620-79350 119620-77490 129795-01900 26306-100002 129067-77340 129972-77341 119643-66900 119650-77910 128300-77920 129211-77920

(D)= (E)= (F)=

DESCRIPTION ADJUSTER,BELT GENERATOR NUT ROTOR ASSY BALL BEARING COVER, BEARING THRUST WASHER FLAME ASSY, DRIVE BALL BEARING PLATE SCREW BOLT, STUD FLAME ASSY, REAR COVER PULLEY NUT REGULATOR ASSY HOLDER HOLDER, BRUSH BRUSH ASSY SPRING SCREW SCREW BOLT SCREW W/WASHER BOLT INSULATION BUSH NUT COLLAR STUD NUT SPACER BOLT, ADJUSTING DIODE RELAY, GROW TIMER TIMER

(A) 1 1 1 1 1 1 1 1 1 1 4 2 1 1 1 1 1 1 1 2 2 1 1 3 2 2 1 2 1 1 1 1 1 1 1 1 1

(B)

Q'TY (C) (D)

I (E)

(F)

(C)Copy Rights YANMAR CO.,LTD.

R

0CW10-G23400

0CW10-G23400 17.

GASKET SET

Fig.17. GASKET SET

(A)=4TNV88-BDSA2 (B)= (C)=

REF. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32

LEV. 1 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 1 1

PARTS NO. 729602-92680 129407-01340 119609-32040 121850-51960 24311-000320 24341-000240 22190-220002 121400-11340 124460-11340 119802-11870 119625-11880 129601-11310 24311-000120 129407-12110 129150-77511 129550-13110 129930-13201 129150-32020 129150-35042 129150-35111 22190-080002 22190-100002 129486-42021 129486-42140 124395-49840 23414-080000 129150-49811 129795-49551 124465-44950 124240-01883 129400-92430 977770-1207F

(D)= (E)= (F)=

DESCRIPTION GASKET SET(NON-ASB.) GASKET,CYL.HEAD O-RING P16 O-RING, F.I.PUMP O-RING 1A P-32.0 O-RING 1A S-24.0 SEAL WASHER 22S SEAL, VALVE STEM SEAL, VALVE STEM PROTECTOR, NOZZLE SEAT, NOZZLE GASKET,COVER O-RING 1A P 12.0 GASKET,INT.MANOFOLD GASKET, (NON-ASB.) GASKET, EXH.MANIFOLD GASKET, SILENCER GASKET, L.O. PUMP GASKET, (NON-ASB.) GASKET, (NON-ASB.) SEAL WASHER 8S SEAL WASHER 10S GASKET O-RING,CW-P GASKET, THERMO. CASE GASKET 8, ROUND GASKET, (NON-ASB.) GASKET, (NON-ASB.) GASKET 16 GASKET, (NON-ASB.) HORN, FLEX GASKET.LIQUID

(A) 1 1 2 1 2 1 1 4 4 4 4 1 3 1 1 1 1 1 1 1 2 2 1 1 1 1 1 1 2 1 1 1

(B)

Q'TY (C) (D)

I (E)

R

(F)

1

1 1

Remarks (1) OPTIONAL PART. (C)Copy Rights YANMAR CO.,LTD.

0CW10-G23400

0CW10-G23400 18.

SHORT BLOCK

Fig.18. SHORT BLOCK

(A)=4TNV88-BDSA2 (B)= (C)=

REF. 1 2 3 4 5 6 7 8 9 10 11 12

LEV. 1 2 2 2 2 2 2 2 2 2 2 2

PARTS NO. 729651-01000 129651-01560 129648-01600 129150-14200 729402-14580 129604-21000 129005-22080 129202-22300 729402-23100 119802-25101 22252-000260 26106-080142

(D)= (E)= (F)=

DESCRIPTION SHORT BLOCK ASSY BLOCK ASSY, CYLINDER CASE ASSY, OIL SEAL TAPPET CAMSHAFT ASSY CRANKSHAFT ASSY PISTON ASSY PIN, PISTON ROD ASSY, CONNECTING GEAR ASSY, IDLE RING, 26 BOLT, 8 X 14

(A) 1 1 1 8 1 1 4 4 4 1 8 2

(B)

Q'TY (C) (D)

I (E)

(F)

Remarks * NOT ILLUSTRATED. (C)Copy Rights YANMAR CO.,LTD.

R

Part Number Index All parts are stipulated in the order of part numbers.

(Depending on the area in which the part is used.)

This index will display the location of the part according to each part number.

MODEL : 4TNV88-BDSA2 PC NO : 0CW10-G23400

PARTS No. INDEX

PARTS No.

Fig.

Ref.No.

PARTS No.

Fig.

Ref.No.

PARTS No.

Fig.

Ref.No.

PARTS No.

Fig.

Ref.No.

105025-59560 105225-59511 114250-39450 114250-53080 114250-53120 114250-53130 114250-53140 114250-53210 114250-53400 119131-18320 119225-52102 119593-59581 119609-32040

14 14 9 13 13 13 13 13 13 6 14 13 2 17 3 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 4 17 3 16 16 12 12 2 4 4 4

7 11 41 5 10 11 12 13 14 5 13 58 10 3 3 4 8 13 15 16 20 29 9 10 11 12 5 6 18 19 21 22 23 24 25 26 27 28 7 33 11 8 34 35 133 60 6 44 45 46

119802-03141 119802-11260 119802-11270 119802-11870

4 4 4 4 17 8 7 7 18 7 9 9 10 10 11 11 11 11 11 11 13 14 13 13 8 7 12 8 10 2 11 9 4 4 2 8 10 4 17 10 9 8 14 8 10 2 17 6 6 1

47 6 7 32 10 8 13 10 10 16 25 43 10 39 7 52 58 59 63 64 6 2 52 54 4 9 23 14 24 -1 4 125 35 30 35 17 11 33 26 8 35 17 27 12 10 8 11 4 3 4 4

124060-77680 124160-01751 124160-01910

13 2 4 1

129008-77800 129064-77330 129067-77340 129100-01580

4 16 16 3

124160-11360 124160-39140 124240-01871

4 9 2

124240-01883

124465-44950

2 17 10 17 4 17 10

124722-59050

17 10

59 7 40 6 7 52 42 8 23 24 30 17 25 27 9 34 36 29 40 43 53 56 5 9 38 5 29 12 42 9 34 16 1 15 37 41 38 42 1 22 15 7 17 33 35 44 24 29 35 44

55 1 32 1 14 2 15 23 30 3 4 39 1 2 14 27 9 4 32 24 35 43 10 8 14 12 31 6 1 4 2 28 31 15 14 18 18 19 27 20 28 29 27 26 29 33 8 15 28 6

119620-01750 119620-77380 119620-77421 119620-77440 119620-77461 119620-77471 119620-77480 119620-77490 119620-79200 119620-79210 119620-79220 119620-79230 119620-79240 119620-79250 119620-79260 119620-79270 119620-79280 119620-79290 119620-79300 119620-79310 119620-79320 119620-79330 119620-79340 119620-79350 119620-79360 119625-11880 119640-01640 119643-66900 119650-77910 119653-77950 119660-61901 119802-01561 119802-03110 119802-03121 119802-03130

119802-21650 119802-25071 119802-25101 119802-25901 119802-35110 119802-39450 119802-49113 119802-49730 119802-51090 119802-51560 119802-51590 119802-51600 119802-51680 119802-51690 119802-53100 119802-55801 119802-59550 119802-59560 119803-21200 119803-25050 119807-61420 119865-21600 119865-42290 119934-01800 119934-59910 119940-59130 120130-11860 120270-54410 121023-01551 121111-21501 121250-44901 121400-11340 121450-42450 121520-34810 121550-23200 121750-59890 121850-21680 121850-42410 121850-51960 123900-13610 123900-13630 124060-01050

124395-49840 124460-11340

13 124766-59050

14

128300-77920 129001-01250 129001-02931 129001-91841 129004-03010 129004-11650 129004-11900 129004-34802 129004-42001 129004-42040 129004-49610 129004-49620 129004-49711 129004-49721 129004-55612 129005-11100 129005-22080

16 1 1 2 4 4 4 9 10 10 10 10 10 10 14 4 8 18 8 8 8 9 9 9 11 11

129005-22500 129005-22900 129005-22950 129005-59830 129006-35100 129006-44480 129008-51300 129008-51340 -1-

129100-01640 129100-11112 129100-23910 129100-42051 129100-42121 129103-49301 129136-77011 129136-77310 129136-77520 129150-01200 129150-02020 129150-02450 129150-02871 129150-02931 129150-02941 129150-03070 129150-11230 129150-11280 129150-11370 129150-11750 129150-11810 129150-14101 129150-14200 129150-14400 129150-23601 129150-23611 129150-25301 129150-32020 129150-35042 129150-35111 129150-35153 129150-49811 129150-59120 129150-59131 129150-77511 129155-49801 129155-51280

8 3 4 8 10 10 9 15 15 15 1 1 7 1 1 1 4 4 4 4 4 4 7 7 18 7 8 8 7 9 17 9 17 9 17 9 10 17 13 13 5 17 10 12

MODEL : 4TNV88-BDSA2 PC NO : 0CW10-G23400

PARTS No. INDEX

PARTS No.

Fig.

Ref.No.

PARTS No.

Fig.

Ref.No.

PARTS No.

Fig.

Ref.No.

PARTS No.

Fig.

Ref.No.

129155-61460 129202-22300

12 8 18 16 16 14 14 14 14 14 14 14 12 10 3 3 15 15 17 10 1 17 5 17 9 5 9 9 16 16 7 9 3 5 10 17 10 17 13 9 9 9 9 6 17 13 5 4 4 4

25 21 8 39 14 14 15 16 17 18 19 20 22 30 6 7 12 18 31 23 28 2 4 14 1 2 23 26 2 17 20 19 18 7 14 23 16 24 55 21 22 30 34 2 16 30 1 3 4 49

129601-11310 129601-11350 129601-12100 129601-13109 129601-51250 129601-59810 129601-59820 129601-59830 129601-59840 129604-01520 129604-11710 129604-21000

17 4 5 6 11 13 13 13 13 2 4 8 18 13 13 4 3 14 12 18 18 10 3 16 2 1 4 4 8 10 17 4 15 15 15

12 41 3 1 128 35 39 43 47 5 15 1 6 2 2 -1 56 2 4 90 3 2 25 17 30 9 12 24 25 9 31 28 1 3 6 7 11 9 10 19 11 7 17 8 10 6 33 17 53 54 57

158552-51600 158552-51670 158552-51781 158552-52100 158552-52310 158552-52400 158552-52500 158552-61441 158552-61900 158553-51551 158553-51630 158553-51640 158553-51660 158553-51670 158553-51680 158553-51770 158553-61050 158553-61070 158557-51570 158563-51281

11 11 11 11 11 11 11 12 12 11 11 11 11 11 11 11 12 12 11 11

729688-51300 729688-51301 729688-51320 977770-1207F X2114255110 X2114555500 X2114955020 X2130350900 X2240410100 X9490561001

11 11 11 17 15 15 15 15 15 16

1 1 -1 1 -2 32 5 21 22 4 23 3

158563-51330 158600-51270 158601-51550 158601-51570 158601-51650 158601-51770 158601-51790 171008-03990 171008-77450 171008-77510 171008-77540 171008-77650 171008-77660 171008-77670 171008-77750 171051-01921 171056-49120 171353-44760 171420-21580 729402-14580

11 11 11 11 11 11 11 9 15 15 15 15 15 15 15 1 9 10 8 7 18 8 18 1 17 13 13 18 2

67 121 93 123 100 101 124 24 81 119 68 70 71 62 72 99 3 4 55 33 34 43 32 51 56 120 92 94 31 8 13 15 20 24 25 31 8 50 26 12 3 5 23 9 1 1 1 1 -1 1 1

129211-77920 129240-79300 129242-55700 129242-55720 129242-55730 129242-55740 129242-55750 129242-55760 129242-55770 129255-61410 129350-49530 129400-01730 129400-01770 129400-77490 129400-77571 129400-92430 129403-42380 129407-01340 129407-12110 129407-32000 129410-03990 129417-33110 129417-35150 129423-77200 129423-77710 129430-26070 129436-35091 129486-01670 129486-12581 129486-42021 129486-42140 129486-59551 129508-33010 129508-33050 129508-49030 129508-49040 129550-13110 129550-59120 129601-03080 129601-11241 129601-11251 129601-11310

129604-53000 129604-53300 129604-77821 129612-01600 129630-59010 129642-61060 129648-01600 129651-01560 129655-44740 129795-01780 129795-01900 129795-01950 129795-02412 129795-11120 129795-11180 129795-21661 129795-49551 129900-07900 129900-77400 129900-77440 129900-77450 129900-77460 129900-77480 129900-77640 129916-49740 129930-13201 129956-59010 129957-59101 129961-59110 129972-77341 158552-51151 158552-51570

15 15 15 10 6 17 14 14 14 16 7 11

158552-51580

11

729402-23100 729602-01560 729602-92680 729604-53200 729604-53400 729651-01000 729652-01500 -2-