Yale D877 (GDP130EB, GDP140EB, GDP160EB Europe) Parts Manual - PDF DOWNLOAD

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Parts Information Assemblies Available For D877 (GDP130EB, GDP140EB, GDP160EB Europe) 1. GENERAL TRUCK 1. FLOORPLATES

2. HOODS AND COVERS

3. COUNTERWEIGHT AND OPTIONAL LIFTING EYES

4. OVERHEAD GUARD (WIRE MESH)

5. CAB ATTACHING PARTS

6. EXTERIOR MIRRORS

7. CAB DOOR ATTACHING PARTS 8. CAB DOOR (RIGHT HAND) (=> S/N D877E01727G (CLOSED CAB WITH HEATER/CLOSED CAB WITH AIR CONDITIONING AND INSULATION)) (=> S/N D877E01726G (CLOSED CAB WITH INSULATION)) 9. CAB DOOR (RIGHT HAND) (S/N D877E01728G => (CLOSED CAB WITH HEATER/CLOSED CAB WITH AIR CONDITIONING AND INSULATION)) (S/N D877E01727G => (CLOSED CAB WITH INSULATION)) 10. CAB DOOR (LEFT HAND) (=> S/N D877E01726G (CLOSED CAB WITH INSULATION)) (=> S/N D877E01727G (CLOSED CAB WITH HEATER/CLOSED CAB WITH AIR CONDITIONING AND INSULATION)) 11. CAB DOOR (LEFT HAND) (S/N D877E01727G => (CLOSED CAB WITH INSULATION)) (S/N D877E01728G => (CLOSED CAB WITH HEATER/CLOSED CAB WITH AIR CONDITIONING AND INSULATION)) 12. CAB FLOORMATS

13. HANDHOLD AND UNDERFLOOR COVER (OPEN CAB)

16. WINDOW WIPER SYSTEM (WASHER BOTTLE KIT) 20. RADIO PREPARATION

21. RADIO CONSOLE

25. CAB ELECTRONIC CONTROLS AND PANELS 30. HAND PUMP

31. ELECTRIC PUMP

14. CAB WINDOWS INSTALLATION

15. MAIN WINDOW ASSEMBLY

17. WINDOW WIPER SYSTEM (REAR AND ROOF WIPER KITS) (AND FRONT WIPER OPTIONS) 22. REAR DUCT AND CONSOLE

23. CAB RECIRCULATING FAN

26. CAB AND TILT CYLINDER MOUNTING

27. TILT CYLINDER (CAB)

32. CONDENSER AND ATTACHING PARTS (THREE-FAN SYSTEM)

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18. CAB SUNSHADES

19. DASH DISPLAY

24. INDICATOR DISPLAY AND CONTROLS 28. TILT PLATFORM ASSEMBLY

29. CAB TILT PUMP ASSEMBLY (ELECTRIC)

33. CONDENSER ASSEMBLY (THREE-FAN SYSTEM)

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34. AIR CONDITIONING COMPRESSOR AND ATTACHING PARTS (DIESEL ENGINE)

35. AIR CONDITIONING COMPRESSOR AND ATTACHING PARTS (LPG ENGINE)

36. COMPRESSOR ASSEMBLY (WITH TWO-FAN CONDENSER SYSTEM) (S/N D877E01682F =>) 38. HEATER ASSEMBLY (WITH THREE-FAN CONDENSER SYSTEM)

39. HEATER AND AIR CONDITIONER ASSEMBLY (WITH THREE-FAN CONDENSER SYSTEM)

40. HEATER AND AIR DUCT (WITH TWO-FAN CONDENSER SYSTEM)

41. AIR DUCT ASSEMBLY (HEATER) (WITH TWO-FAN CONDENSER SYSTEM) (S/N D877E01682F =>)

42. HEATER ASSEMBLY (WITH TWO-FAN CONDENSER SYSTEM) (S/N D877E01682F =>) 44. HEATING AND AIR CONDITIONING SYSTEM FILTER

37. HEATER AND AIR CONDITIONER MOUNTING (WITH THREE-FAN CONDENSER SYSTEM)

43. HEATER SYSTEM (WITH TWO-FAN CONDENSER SYSTEM) (S/N D877E01682F =>)

45. AIR CONDITIONER SYSTEM ASSEMBLY (WITH TWO-FAN CONDENSER SYSTEM) (S/N D877E01682F =>)

46. CONDENSER SYSTEM (TWO-FAN SYSTEM) (S/N D877E01682F =>)

47. CONDENSER (TWO-FAN SYSTEM) (S/N D877E01682F =>)

48. AIR CONDITIONER SYSTEM (WITH TWO-FAN CONDENSER SYSTEM) (S/N D877E01682F =>)

49. AIR CONDITIONER ASSEMBLY (WITH TWO-FAN CONDENSER SYSTEM) (S/N D877E01682F =>)

50. AIR DUCT ASSEMBLY (AIR CONDITIONING) (WITH TWO-FAN CONDENSER SYSTEM) (S/N D877E01682F =>) 51. CONTROL PANEL ASSEMBLY (WITH TWO-FAN CONDENSER SYSTEM) (S/N D877E01682F =>) 55. DELUXE SUSPENSION SEAT 60. PIVOT ARM ASSEMBLY 65. ARMREST ASSEMBLY

56. SEAT SUSPENSION ASSEMBLY (AIR)

61. LABELS (MAIN)

69. CLIMATE CONTROL SYSTEM

57. SEAT SUSPENSION ASSEMBLY (MECHANICAL)

62. LABELS (LPG FUEL TRUCK)

66. LOUVER (CLIMATE CONTROL CAB)

52. HEATER HOSES (DIESEL ENGINE)

58. SEAT SUSPENSION MOUNTING

63. LABELS (HYDRAULIC CONTROL) (JOYSTICK)

67. AIR DUCT (LOUVER, CLIMATE CONTROL CAB)

70. AIR CONDITIONER SYSTEM (CLIMATE CONTROL CAB)

53. HEATER HOSES (LPG ENGINE)

1. COOLING SYSTEM

2. EXHAUST SYSTEM

68. SEAT ASSEMBLY (CLIMATE CONTROL CAB)

71. AIR CONDITIONER (CLIMATE CONTROL CAB)

5. AIR COMPRESSOR COOLANT PLUMBING

3. AIR COMPRESSOR 6. AIR HEATER

72. CAB ASSEMBLY (CLIMATE CONTROL CAB)

4. AIR COMPRESSOR MOUNTING

7. AIR INTAKE CONNECTION

8. AIR INTAKE HOSE (=> S/N D877E01677F (WET BRAKES)) (=> S/N D877E01699F (DRY BRAKES))

9. AIR INTAKE MANIFOLD

10. AIR TRANSFER CONNECTION 11. ALTERNATOR SUPPORT AND WATER INLET (=> S/N D877E01677F (WET BRAKES)) (=> S/N D877E01699F (DRY BRAKES)) 12. ALTERNATOR SUPPORT AND WATER INLET (S/N D877E01678F => (WET BRAKES)) (S/N D877E01700F => (DRY BRAKES)) 13. BELT TENSIONER

14. CAMSHAFT

15. CONNECTING RODS AND PISTONS (=> S/N D877E01677F (WET BRAKES)) (=> S/N D877E01699F (DRY BRAKES)) 16. CONNECTING RODS AND PISTONS (S/N D877E01678F => (WET BRAKES)) (S/N D877E01700F => (DRY BRAKES))

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59. SEAT ASSEMBLY

64. LABELS (HYDRAULIC CONTROL) (LEVERS)

73. LOAD BACKREST 2. ENGINE ASSEMBLY - DIESEL

54. TRAINING SEAT

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17. COOLANT HEATER STARTING AID

18. CRANKCASE BREATHER

19. CRANKSHAFT AND BEARINGS (=> S/N D877E01677F (WET BRAKES)) (=> S/N D877E01699F (DRY BRAKES)) 20. CRANKSHAFT AND BEARINGS (S/N D877E01678F => (WET BRAKES)) (S/N D877E01700F => (DRY BRAKES)) 21. CYLINDER BLOCK (=> S/N D877E01677F (WET BRAKES)) (=> S/N D877E01699F (DRY BRAKES)) 22. CYLINDER BLOCK (S/N D877E01678F => (WET BRAKES)) (S/N D877E01700F => (DRY BRAKES)) 24. ENGINE ASSEMBLY

25. ENGINE CONTROL MODULE

28. ENGINE OIL COOLER

29. ETR MODULE WIRING

26. ENGINE COOLANT VENT 30. EXHAUST MANIFOLD

23. CYLINDER HEAD

27. ENGINE MOUNT

31. FAN DRIVE AND MOUNTING

32. FLYWHEEL AND MOUNTING 33. FLYWHEEL HOUSING (=> S/N D877E01677F (WET BRAKES)) (=> S/N D877E01699F (DRY BRAKES)) 34. FLYWHEEL HOUSING (S/N D877E01678F => (WET BRAKES)) (S/N D877E01700F => (DRY BRAKES)) (=> S/N 73037048 (ENGINE)) 35. FLYWHEEL HOUSING (S/N D877E01678F => (WET BRAKES)) (S/N D877E01700F => (DRY BRAKES)) (S/N 73037049 => (ENGINE)) 36. FRONT GEAR COVER 37. LIFTING BRACKETS AND MOUNTING (=> S/N D877E01699F (DRY BRAKES)) (=> S/N D877E01677F (WET BRAKES)) 38. LIFTING BRACKETS AND MOUNTING (S/N D877E01700F => (DRY BRAKES)) (S/N D877E01678F => (WET BRAKES)) 39. LUBRICATING OIL PUMP 44. REAR GEAR HOUSING 48. TURBOCHARGER

40. OIL FILLER 45. ROCKER LEVERS

41. OIL FILTER

42. OIL LEVEL GAUGE

46. THERMOSTAT

43. OIL PAN

47. TORQUE CONVERTER COOLER PLUGS

49. TURBOCHARGER PLUMBING (=> S/N D877E01677F (WET BRAKES)) (=> S/N D877E01699F (DRY BRAKES))

50. TURBOCHARGER PLUMBING (S/N D877E01678F => (WET BRAKES)) (S/N D877E01700F => (DRY BRAKES)) 52. VALVE TAPPETS

51. VALVE COVER

53. VIBRATION DAMPER (=> S/N D877E01699F (DRY BRAKES)) (=> S/N D877E01677F (WET BRAKES))

54. VIBRATION DAMPER (S/N D877E01700F => (DRY BRAKES)) (S/N D877E01678F => (WET BRAKES)) 55. WATER OUTLET CONNECTION

56. WATER PUMP

59. RADIATOR ASSEMBLY (MODINE) 3. ENGINE ASSEMBLY - LPG

1. COOLING SYSTEM

60. RADIATOR ASSEMBLY (AKG)

2. EXHAUST SYSTEM

3. ACCESSORY DRIVE BELT AND TENSIONER

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57. WATER PUMP DRIVE

58. ENGINE BLOCK HEATER

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4. ACCESSORY HOLE COVER 5. AIR COMPRESSOR COOLANT PLUMBING 6. AIR COMPRESSOR INLET CONNECTION 7. AIR INTAKE CONNECTION 9. CAMSHAFT

8. CAM FOLLOWER COVER

10. CRANKCASE BREATHER

11. CRANKSHAFT AND MAIN BEARINGS 12. CYLINDER BLOCK

13. CYLINDER HEAD

14. ENGINE ASSEMBLY

15. ENGINE MOUNT

16. ENGINE OIL COOLER 17. EXHAUST GAS SENSOR PLUMBING 18. EXHAUST MANIFOLD 19. EXHAUST OUTLET CONNECTION 21. FLYWHEEL

20. FAN DRIVE

22. FLYWHEEL HOUSING

23. FRONT GEAR COVER AND HOUSING 24. FRONT GEAR TRAIN ACCESSORY DRIVE 25. INTAKE MANIFOLD 27. OIL LEVEL GAUGE

26. LIFTING BRACKET 28. OIL PAN

30. PISTON AND CONNECTING ROD 32. THERMOSTAT

29. OIL PUMP 31. ROCKER LEVERS

33. THERMOSTAT HOUSING

34. TURBOCHARGER 35. TURBOCHARGER COMPRESSOR OUTLET CONNECTION 36. TURBOCHARGER PLUMBING 37. TURBOCHARGER ASSEMBLY 39. VALVE TAPPET

38. VALVE COVER

40. VIBRATION DAMPER

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41. WATER INLET CONNECTION 42. WATER OUTLET CONNECTION

43. WATER PUMP

44. RADIATOR ASSEMBLY (MODINE) 45. RADIATOR ASSEMBLY (AKG) 4. FUEL SYSTEM

1. FUEL SYSTEM (LPG)

2. FUEL SYSTEM (DIESEL)

4. AIR INTAKE SYSTEM (DIESEL) (DRY BRAKE) 6. AIR CLEANER ASSEMBLY

3. AIR INTAKE SYSTEM (LPG)

5. AIR INTAKE SYSTEM (DIESEL) (WET BRAKE)

7. FOOT DIRECTIONAL CONTROL PEDAL ASSEMBLY

8. THROTTLE PEDAL LINKAGE

9. FUEL SYSTEM ACCESSORIES (CUMMINS LPG) 10. REMOTE FUEL FILTER (CUMMINS DIESEL) (=> S/N D877E01677F (WET BRAKES)) (=> S/N D877E01699F (DRY BRAKES)) 11. REMOTE FUEL FILTER (CUMMINS DIESEL) (S/N D877E01678F => (WET BRAKES)) (S/N D877E01700F => (DRY BRAKES)) 12. FUEL CONTROL MODULE (CUMMINS LPG)

13. FUEL FILTER (CUMMINS LPG)

14. FUEL INJECTOR PLUMBING (CUMMINS DIESEL) 16. FUEL INJECTOR (CUMMINS DIESEL) 18. FUEL FILTER (CUMMINS DIESEL)

15. FUEL INJECTION PUMP (CUMMINS DIESEL)

17. FUEL FILTER PLUMBING (CUMMINS DIESEL) 19. FUEL INLET FITTING (CUMMINS DIESEL)

20. FUEL RAIL SYSTEM (CUMMINS DIESEL) (=> S/N D877E01677F (WET BRAKES)) (=> S/N D877E01699F (DRY BRAKES)) 21. FUEL RAIL SYSTEM (CUMMINS DIESEL) (S/N D877E01678F => (WET BRAKES)) (S/N D877E01700F => (DRY BRAKES)) 5. ELECTRICAL SYSTEM

1. ELECTRICAL SYSTEM (DIESEL ENGINE) 4. LIGHT SWITCHES

2. ELECTRICAL SYSTEM (LPG ENGINE)

5. DC-DC CONVERTER AND ATTACHING PARTS

7. JOYSTICK ASSEMBLY (TWISTLOCKS)

3. BATTERY DISCONNECT

6. RELAYS AND FUSES

8. CONTROL PANEL (AIR CONDITIONER)

9. CONTROL PANEL (HEATER)

10. ENGINE CONTROL SYSTEM (CUMMINS DIESEL) (=> S/N D877E01677F (WET BRAKES)) (=> S/N D877E01699F (DRY BRAKES)) 11. ENGINE CONTROL SYSTEM (CUMMINS DIESEL) (S/N D877E01678F => (WET BRAKES)) (S/N D877E01700F => (DRY BRAKES)) 12. ENGINE CONTROL SYSTEM (CUMMINS LPG)

13. STARTER MOTOR (CUMMINS DIESEL)

14. STARTER MOTOR (CUMMINS LPG)

15. ALTERNATOR AND MOUNTING (CUMMINS DIESEL) (=> S/N D877E01677F (WET BRAKES)) (=> S/N D877E01699F (DRY BRAKES)) 16. ALTERNATOR AND MOUNTING (CUMMINS DIESEL) (S/N D877E01678F => (WET BRAKES)) (S/N D877E01700F => (DRY BRAKES))

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17. ALTERNATOR AND MOUNTING (CUMMINS LPG)

18. ENGINE IGNITION SYSTEM (CUMMINS LPG)

19. WIRE HARNESS (CHASSIS, LPG) (SHEET 1 0F 2)

20. WIRE HARNESS (CHASSIS, LPG) (SHEET 2 0F 2)

21. WIRE HARNESS (CHASSIS, DIESEL) (SHEET 1 0F 2)

22. WIRE HARNESS (CHASSIS, DIESEL) (SHEET 2 0F 2)

23. WIRE HARNESS (CAB SIDE CONSOLE) (SHEET 1 OF 3)

24. WIRE HARNESS (CAB SIDE CONSOLE) (SHEET 2 OF 3)

25. WIRE HARNESS (CAB SIDE CONSOLE) (SHEET 3 OF 3)

26. WIRE HARNESS (CLOSED CAB)

28. WIRE HARNESS (BRAKE TEMPERATURE)

29. WIRE HARNESS (BACK-UP ALARM)

30. WIRE HARNESS (REAR DRIVE LIGHT EXTENSION)

31. WIRE HARNESS (CAB LIGHTS)

32. WIRE HARNESS (FRONT LIGHTS) (WITH FRONT FENDER AND MAST WORKLIGHTS) 34. WIRE HARNESS (MAST WORKLIGHT EXTENSION)

41. WIRE HARNESS (CAB TILT) 44. WIRE HARNESS (REAR WIPER)

2. STEER CYLINDER

3. STEER COLUMN ASSEMBLY 4. STEERING COLUMN 5. STEERING HAND PUMP ASSEMBLY 1. PARK BRAKE SOLENOID VALVE 2. WET BRAKE SYSTEM (LPG ENGINE) 3. WET BRAKE SYSTEM (DIESEL ENGINE) 4. DRY BRAKE SYSTEM

5. BRAKE ASSEMBLY (WET BRAKE)

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43. WIRE HARNESS (ARMREST) (CLOSED CAB)

45. WIRE HARNESS (STEERING COLUMN) 47. WIRE HARNESS (FRONT END) 49. WIRE HARNESS (SHIFT LEVER)

51. SECOND 12V SOCKET OPTION (CLIMATE CONTROL CAB)

7. BRAKE SYSTEM

40. WIRE HARNESS (CAB UNDERFLOOR)

42. WIRE HARNESS (ARMREST) (OPEN CAB)

48. WIRE HARNESS (TWO STAGE LIMITED FREE-LIFT)

1. STEER AXLE

37. WIRE HARNESS (REAR WORK LIGHTS)

39. WIRE HARNESS (AIR DRYER)

46. WIRE HARNESS (HYDRAULIC OIL TEMPERATURE)

6. STEERING SYSTEM

33. WIRE HARNESS (FRONT LIGHTS)

35. WIRE HARNESS (MAST LIGHT EXTENSION) (RIGHT HAND)

36. WIRE HARNESS (MAST LIGHT EXTENSION) (LEFT HAND) 38. WIRE HARNESS (STROBE LIGHT)

27. WIRE HARNESS (OPEN CAB)

52. ELECTRIC HORN

50. WIRE HARNESS (TAIL LIGHTS)

53. WIRE HARNESS (WINDOW WASH PUMPS)

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6. BRAKE ASSEMBLY (DRY BRAKE) 7. DRAIN VALVE (DRY BRAKE)

8. BRAKE VALVE (WET BRAKE)

9. BRAKE VALVE (DRY BRAKE) 10. AIR DRYER SYSTEM (DIESEL ENGINE) (DRY BRAKE) 11. AIR DRYER SYSTEM (LPG ENGINE) (DRY BRAKE) 12. AIR DRYER ASSEMBLY 13. HYDRAULIC GEAR PUMP (LPG ENGINE) (WET BRAKE) 14. HYDRAULIC GEAR PUMP (DIESEL ENGINE) (WET BRAKE) 15. BRAKE ACCUMULATOR 16. ACCUMULATOR CHARGE VALVE 17. BRAKE AND INCHING PEDAL LINKAGE 8. TRANSMISSION

1. UNIVERSAL SHAFT

2. AUXILIARY PUMP DRIVE

3. CHARGE PUMP AND FILTER ASSEMBLY 4. TRANSMISSION CONTROL VALVE

5. DRIVE GEAR

6. DRIVE PLATE

7. FORWARD CLUTCH (=> S/N D877E01733H) 8. FORWARD CLUTCH (S/N D877E01734H =>) 9. GEAR CLUTCH INSTALLATION

10. REVERSE IDLER SHAFT

11. LOW CLUTCH (=> S/N D877E01733H) 12. LOW CLUTCH (S/N D877E01734H =>)

13. OUTPUT FLANGE

14. OUTPUT SHAFT (=> S/N D877E01733H) 15. OUTPUT SHAFT (S/N D877E01734H =>) 16. REVERSE AND SECOND CLUTCH

17. THIRD CLUTCH

18. TORQUE CONVERTER ASSEMBLY 19. TORQUE CONVERTER HOUSING AND ATTACHING PARTS

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20. TRANSMISSION CASE 21. TRANSMISSION MOUNT AND ATTACHING PARTS (LPG ENGINE) 22. TRANSMISSION MOUNT AND ATTACHING PARTS (DIESEL ENGINE) 23. TURBINE SHAFT AND STATOR SUPPORT 24. AXLE HOUSING AND ATTACHING PARTS 25. DIFFERENTIAL AND CARRIER (DRY BRAKE) 26. DIFFERENTIAL AND CARRIER (WET BRAKE) 27. HUB AND SHAFT ASSEMBLY (DRY BRAKE) 28. HUB AND SHAFT ASSEMBLY (WET BRAKE) 29. PARK BRAKE (WET BRAKE) 9. HYDRAULIC SYSTEM

1. HYDRAULIC SUPPLY AND RETURN (SHEET 1 OF 3) 2. HYDRAULIC SUPPLY AND RETURN (SHEET 2 OF 3) 3. HYDRAULIC SUPPLY AND RETURN (SHEET 3 OF 3) 4. HYDRAULIC TANK AND ATTACHING PARTS (=> S/N D877E01708F) 5. HYDRAULIC TANK AND ATTACHING PARTS (S/N D877E01709F =>) 6. HYDRAULIC CONTROL VALVE ASSEMBLY 7. HYDRAULIC CONTROL VALVE AND ATTACHING PARTS (SHEET 1 OF 2) 8. HYDRAULIC CONTROL VALVE AND ATTACHING PARTS (SHEET 2 OF 2) 9. PILOT VALVE ASSEMBLY

10. END CAP PARTS (LIFT SECTION)

11. HYDRAULIC CONTROLS (LEVERS) 12. HYDRAULIC CONTROLS (JOYSTICK)

13. HYDRAULIC PUMP

14. LIFT ACCUMULATOR ASSEMBLY 15. LIFT ACCUMULATOR AND ATTACHING PARTS 16. TILT CYLINDER ASSEMBLY

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17. TILT CYLINDER AND ATTACHING PARTS 18. ELECTRONIC LEVER ASSEMBLY 19. ELECTRONIC LEVER ASSEMBLY (WITH CLAMP ATTACHMENT) 20. MAST INSTALLATION 10. MAST-TWO STAGE LIMITED FREE-LIFT

1. CARRIAGE (FOUR, FIVE, AND SIX FUNCTION) 2. CARRIAGE (INDIVIDUAL FORK POSITIONER (FOUR FUNCTION)) 3. CARRIAGE (SIMULTANEOUS FORK POSITIONER (THREE FUNCTION)) 4. CARRIAGE (THREE FUNCTION) 7. LIFT CYLINDER

11. MAST-THREE STAGE FULL FREE-LIFT

5. INNER MAST

6. LIFT

8. OUTER MAST

1. CARRIAGE (FOUR, FIVE, AND SIX FUNCTION) 2. STANDARD PIN CARRIAGE ((THREE STAGE)) ((FOUR, FIVE, AND SIX FUNCTION)) 3. CARRIAGE (INDIVIDUAL FORK POSITIONER (FOUR FUNCTION)) 4. CARRIAGE (SIMULTANEOUS FORK POSITIONER (THREE FUNCTION)) 5. CARRIAGE (THREE FUNCTION) 7. MAIN LIFT CYLINDER

8. MAST ASSEMBLY (SHEET 1 OF 3)

9. MAST ASSEMBLY (SHEET 2 OF 3) 12. ATTACHMENTS AND HEADER HOSE GROUP

6. FREE-LIFT CYLINDER

10. MAST ASSEMBLY (SHEET 3 OF 3)

1. DIRECTIONAL CONTROL VALVE

2. FORKS

3. FORK POSITIONING CYLINDER

4. HEADER HOSE (THREE STAGE FULL FREE-LIFT) 5. HEADER HOSE (TWO STAGE LIMITED FREE-LIFT) (=> S/N D877E01746H) 6. HEADER HOSE (TWO STAGE) (LIMITED FREE-LIFT) (S/N D877E01747H =>) 7. SIDE-SHIFT CARRIAGE (DUAL FUNCTION WITH FORK POSITIONER) (TWO STAGE LIMITED FREE-LIFT) 8. SIDE-SHIFT CARRIAGE (FOUR, FIVE, AND SIX FUNCTION) (THREE STAGE FULL FREE-LIFT) 9. SIDE-SHIFT CARRIAGE (FOUR, FIVE, AND SIX FUNCTION) (TWO STAGE LIMITED FREE-LIFT) 10. SIDE-SHIFT CARRIAGE (INDIVIDUAL FORK POSITIONER (FIVE FUNCTION)) (THREE STAGE FULL FREE-LIFT)

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11. SIDE-SHIFT CARRIAGE (INDIVIDUAL FORK POSITIONER (FIVE FUNCTION)) (TWO STAGE LIMITED FREE-LIFT) 12. SIDE-SHIFT CARRIAGE (SIMULTANEOUS FORK POSITIONER (FOUR FUNCTION)) (THREE STAGE FULL FREE-LIFT) 13. SIDE-SHIFT CARRIAGE (SIMULTANEOUS FORK POSITIONER (FOUR FUNCTION)) (TWO STAGE LIMITED FREE-LIFT) 14. SIDE-SHIFT CARRIAGE (THREE FUNCTION) (THREE STAGE FULL FREE-LIFT) 15. SIDE-SHIFT CARRIAGE (THREE FUNCTION) (TWO STAGE LIMITED FREE-LIFT) 16. SIDE-SHIFT CYLINDER (DUAL FUNCTION WITH FORK POSITIONER) 17. SIDE-SHIFT CYLINDER (THREE STAGE FULL FREE-LIFT) 18. SIDE-SHIFT CYLINDER (TWO STAGE LIMITED FREE-LIFT) 13. OPTIONS

1. DIRECTIONAL MARKER

2. FRONT FENDER LIGHTS

3. TAIL LIGHT ASSEMBLY

4. CAB-MOUNTED DRIVE LIGHTS

5. ALARM

6. STROBE LIGHT

7. STEER TIRES AND WHEELS (BERGOUGNAN) (SOLID TIRE) 8. STEER TIRES AND WHEELS (BRIDGESTONE) 9. STEER TIRES AND WHEELS (MICHELIN) 10. STEER TIRES AND WHEELS (TRELLEBORG) 11. DRIVE TIRES AND WHEELS (BERGOUGNAN) (SOLID TIRE) 12. DRIVE TIRES AND WHEELS (BRIDGESTONE) 13. DRIVE TIRES AND WHEELS (MICHELIN) 14. DRIVE TIRES AND WHEELS (TRELLEBORG) 15. MAST WORKLIGHTS (TWO AND THREE STAGE MAST) 16. REAR WORK LIGHTS

17. SOUND REDUCTION (HOOD)

18. HEATED TOP WINDOW (CLIMATE CONTROL CAB) 19. LIFTING EYES How to Use the Online Parts Manual

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Every effort has been made to accurately reflect the correct parts listing. Links to associated aftermarket databases have been annotated. It is, however, incumbent upon you to properly interpret the information provided for your specific needs.

©2011 Yale Axcess Online

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D877 (GDP130EB, GDP140EB, GDP160EB Europe) > GENERAL TRUCK Assembly > FLOORPLATES Figure

D877 (GDP130EB, GDP140EB, GDP160EB Europe) > GENERAL TRUCK Assembly > FLOORPLATES Figure

Ref #

Part # Description / Notes

Qty Data Links

1

524268095

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Qty: 1

Plate Wldmt (RH) => S/N D877E01708F

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D877 (GDP130EB, GDP140EB, GDP160EB Europe) > GENERAL TRUCK Assembly > FLOORPLATES Figure 1

524312174

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Qty: 28

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●

Qty: 6

Extension (RH) S/N D877E01709F => 2

580081581 Capscrew

3

524268096 Plate (LH) => S/N D877E01708F

3

524312173 Extension (LH) S/N D877E01709F =>

4

580055633 Washer

5

524282674 Running Board (RH) => S/N D877E01708F

5

524312055 Running Board (RH) S/N D877E01709F =>

6

504226242 Washer => S/N D877E01708F

6

504226242 Washer S/N D877E01709F =>

7

449015098 Nut => S/N D877E01708F

8

449015115 Locknut => S/N D877E01708F

9

504225227 Washer => S/N D877E01708F

10

524282673 Running Board (LH) => S/N D877E01708F

10

524325853 Running Board (LH) S/N D877E01709F =>

11

449001004

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D877 (GDP130EB, GDP140EB, GDP160EB Europe) > GENERAL TRUCK Assembly > FLOORPLATES Figure Capscrew => S/N D877E01708F 12

580001469

●

Qty: 6

●

Qty: 8

●

Qty: 8

●

Qty: 4

●

Qty: 1

●

Qty: 1

●

Qty: 8

●

Qty: 8

●

Qty: 1

●

Qty: 2

●

Qty: 14

●

Qty: 14

●

Qty: 1

●

Qty: 1

●

Qty: AR

Grommet => S/N D877E01708F 13

580006967 Grommet => S/N D877E01708F

14

580047534 Capscrew

15

449001014 Screw

16

580073662 Sound Liner (RH)

17

580077238 Cover

18

449001134 Capscrew

19

449021001 Washer

20

580073659 Sound Liner (LH)

21

580073658 Plate

22

580082765 Capscrew

23

580056003 Washer

24

524144731 Cover

25

524143592 Panel (LH)

26

580022014

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D877 (GDP130EB, GDP140EB, GDP160EB Europe) > GENERAL TRUCK Assembly > FLOORPLATES Figure Seal-Bulk 27

●

Qty: 14

●

Qty: 1

●

Qty: 1

●

Qty: 2

580039081

●

Qty: 1

Gas Spring

MSDS

580037280

●

Qty: 2

●

Qty: 1

●

Qty: 1

●

Qty: 1

●

Qty: AR

●

Qty: 12

●

Qty: 4

580026621 Nut

28

580003238 Grommet

29

580077253 550013524 Box (Battery)

30

580004592 Nut

31

32

Capscrew 33

580077251 Cover (Battery Box)

33

550013525 Cover (Battery Box) (With Battery Disconnect Switch)

34

524143593 Panel (RH) 518795609 Foam Tape (Counterweight) Not Illustrated 580092780 Damper Not Illustrated S/N D877E01709F => 449001028 Capscrew Not Illustrated S/N D877E01709F =>

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D877 (GDP130EB, GDP140EB, GDP160EB Europe) > GENERAL TRUCK Assembly > HOODS AND COVERS Figure

D877 (GDP130EB, GDP140EB, GDP160EB Europe) > GENERAL TRUCK Assembly > HOODS AND COVERS Figure

Ref #

Part # Description / Notes

Qty Data Links

1

580082606

●

Qty: 2

●

Qty: 2

Plug 2

580077818

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D877 (GDP130EB, GDP140EB, GDP160EB Europe) > GENERAL TRUCK Assembly > HOODS AND COVERS Figure Button 3

●

Qty: 24

●

Qty: 24

●

Qty: 2

580077819

●

Qty: 2

Gas Spring

MSDS

580083686

●

Qty: 9

●

Qty: 1

●

Qty: 8

●

Qty: 4

●

Qty: 8

●

Qty: 1

●

Qty: 1

●

Qty: 1

●

Qty: 1

●

Qty: 1

●

Qty: 2

449015098 Nut

4

449021001 Washer

5

580004592 Nut

6

7

Rivet 8

580077746 Cover

9

449015036 Locknut

10

449001015 Capscrew

11

449021006 Washer

12

580072723 Hinge

13

580072718 Hinge

14

580072717 Hinge

15

580083468 Seal

16

580082605 Support

17

580072724

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D877 (GDP130EB, GDP140EB, GDP160EB Europe) > GENERAL TRUCK Assembly > HOODS AND COVERS Figure Hinge 18

●

Qty: 2

●

Qty: 2

●

Qty: 24

●

Qty: 1

●

Qty: 2

580032060

●

Qty: 2

Gas Spring

MSDS

449015014

●

Qty: 4

●

Qty: 2

●

Qty: 2

●

Qty: 1

●

Qty: 2

●

Qty: 12

●

Qty: 12

●

Qty: 2

●

Qty: 2

580073359 Hinge

19

580073360 Hinge

20

580081111 Capscrew

21

524270475 Hood (LH)

22

580074007 Trim Seal

23

24

Nut 25

580072833 Trim Seal

26

504235245 Handle

27

580072817 Latch

28

580028818 Bolt

29

449001121 Capscrew

30

449021003 Washer

31

580077750 Button (Unlock)

32

580028816

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D877 (GDP130EB, GDP140EB, GDP160EB Europe) > GENERAL TRUCK Assembly > HOODS AND COVERS Figure Block (Tapped) 33

580082604

●

Qty: 1

●

Qty: 2

●

Qty: 6

●

Qty: 4

●

Qty: 1

●

Qty: 1

●

Qty: 2

●

Qty: 1

●

Qty: 2

Plate 34

580081581 Capscrew

35

580055633 Washer

36

449015135 Nut

37

524270476 Hood (RH)

38

580073449 Trim Seal

39

580073434 Trim Seal

40

580072816 Latch

41

449021010 Washer

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D877 (GDP130EB, GDP140EB, GDP160EB Europe) > GENERAL TRUCK Assembly > COUNTERWEIGHT AND OPTIONAL LIFTING EYES Figure

D877 (GDP130EB, GDP140EB, GDP160EB Europe) > GENERAL TRUCK Assembly > COUNTERWEIGHT AND OPTIONAL LIFTING EYES Figure

View All Qtys A: With Optional Lifting Eyes (Shown)

B: Without Optional Lifting Eyes Ref #

Part # Description / Notes

Qty Data Links

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D877 (GDP130EB, GDP140EB, GDP160EB Europe) > GENERAL TRUCK Assembly > COUNTERWEIGHT AND OPTIONAL LIFTING EYES Figure 524281018

● ●

Qty A: 1 Qty B: 1

Counterweight (GDP130EB) 524281019

● ●

Qty A: 1 Qty B: 1

Counterweight (GDP140EB) 524281020

● ●

Qty A: 1 Qty B: 1

Counterweight (GDP160EB) 1

580031128

● ●

Qty A: 2 Qty B: ..

Lifting Eye 2

580085985

● ●

Qty A: 2 Qty B: ..

Nut 3

580086033

● ●

Qty A: 2 Qty B: ..

Stud 4

580008887

● ●

Qty A: 3 Qty B: 5

Washer 5

937300930

● ●

Qty A: 2 Qty B: 2

Nut 6

580031198

● ●

Qty A: AR Qty B: AR

Foam Tape 7

580003802

● ●

Qty A: AR Qty B: AR

Foam 8

580064244

● ●

Qty A: 1 Qty B: 3

Capscrew 9

580085984

● ●

Qty A: 2 Qty B: 2

Shim 10

580077641

● ●

Qty A: 1 Qty B: 1

Grip

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D877 (GDP130EB, GDP140EB, GDP160EB Europe) > GENERAL TRUCK Assembly > COUNTERWEIGHT AND OPTIONAL LIFTING EYES Figure 11

449034085

● ●

Qty A: 2 Qty B: 2

Roll Pin 12

580082763

● ●

Qty A: 1 Qty B: 1

Tow Pin

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D877 (GDP130EB, GDP140EB, GDP160EB Europe) > GENERAL TRUCK Assembly > OVERHEAD GUARD (WIRE MESH) Figure

D877 (GDP130EB, GDP140EB, GDP160EB Europe) > GENERAL TRUCK Assembly > OVERHEAD GUARD (WIRE MESH) Figure

Ref #

Part # Description / Notes

Qty Data Links

582002101

●

Qty: 1

Guard Assembly

http://www.yaleaxcessonline.com/eng/prt/viewFigure....2DY01&illusCode=NA340%2DY01%2D59&thisBoard=HP121220 (1 of 2)13.12.2011 11:10:38

D877 (GDP130EB, GDP140EB, GDP160EB Europe) > GENERAL TRUCK Assembly > OVERHEAD GUARD (WIRE MESH) Figure 1

582001923

●

Qty: 1

●

Qty: 3

●

Qty: 3

●

Qty: 3

●

Qty: 3

●

Qty: 3

Overhead Guard 2

580022780 Cap (Capscrew Head)

3

582001925 Nut

3

580060020 Nut (Alternate Part)

4

580025719 Washer

5

582001924 Insert (Threaded)

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D877 (GDP130EB, GDP140EB, GDP160EB Europe) > GENERAL TRUCK Assembly > CAB ATTACHING PARTS Figure

D877 (GDP130EB, GDP140EB, GDP160EB Europe) > GENERAL TRUCK Assembly > CAB ATTACHING PARTS Figure

Ref #

Part # Description / Notes

Qty Data Links

1

580014773

●

Qty: 1

Clamp

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D877 (GDP130EB, GDP140EB, GDP160EB Europe) > GENERAL TRUCK Assembly > CAB ATTACHING PARTS Figure 2

580048511

●

Qty: 1

●

Qty: 8

●

Qty: 8

●

Qty: 2

●

Qty: 1

●

Qty: 1

●

Qty: AR

●

Qty: 6

●

Qty: 5

●

Qty: 1

●

Qty: 1

●

Qty: 1

●

Qty: 1

●

Qty: 2

●

Qty: 2

Clip 3

580028805 Washer

4

580051692 Bolt

5

580048512 Seal

6

580022240 Trim-Bulk

7

580022239 Cover

8

580025717 Edge Protector

9

580022214 Washer

10

580017273 Screw

11

580022213 Nut

12

580021409 Console (RH Internal)

12

580025753 Cover (Control Column)

13

580014813 Screw

14

580025738 Screw

15

580025737 Clip

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D877 (GDP130EB, GDP140EB, GDP160EB Europe) > GENERAL TRUCK Assembly > CAB ATTACHING PARTS Figure 16

580025736

●

Qty: 1

●

Qty: 1

●

Qty: 5

●

Qty: 4

●

Qty: 2

●

Qty: 4

●

Qty: 4

●

Qty: 4

●

Qty: 4

●

Qty: AR

●

Qty: 2

●

Qty: 12

●

Qty: 2

●

Qty: 1

●

Qty: 1

Bracket (Cup And Clip Board Holder) 17

580022207 Holder (Cup And Clip Board)

18

580025735 Rivet

19

580051691 Screw

20

580025715 Handle Assembly (Rear)

20

449001013 Capscrew

20

504226242 Washer

20

580016589 Cover (Capscrew Head)

21

580025716 Pad

22

580025743 Seal

23

580022254 Plate (Air Duct Cover)

24

580025744 Screw

25

580022736 Mirror (Interior)

26

580084057 Cover

27

580022824 Foam (LH)

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D877 (GDP130EB, GDP140EB, GDP160EB Europe) > GENERAL TRUCK Assembly > CAB ATTACHING PARTS Figure 27

580022825

●

Qty: 1

●

Qty: 16

●

Qty: 1

●

Qty: 1

●

Qty: 8

●

Qty: 8

●

Qty: 1

●

Qty: 6

●

Qty: 6

●

Qty: 6

Foam (RH) 28

580022236 Screw

29

580080535 Plug

30

580080534 Plug

31

580025738 Screw

32

937100903 Nut

33

580025741 Dash Panel Assembly

33

580014811 Washer (Plastic)

33

449001170 Capscrew

33

580016589 Cover (Capscrew Head)

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D877 (GDP130EB, GDP140EB, GDP160EB Europe) > GENERAL TRUCK Assembly > EXTERIOR MIRRORS Figure

D877 (GDP130EB, GDP140EB, GDP160EB Europe) > GENERAL TRUCK Assembly > EXTERIOR MIRRORS Figure

Ref #

Part # Description / Notes

Qty Data Links

1

580090646

●

Qty: 2

●

Qty: 2

●

Qty: 2

●

Qty: 2

●

Qty: 4

Bracket Wldmt 2

580090647 Hose Clamp

3

580090648 End Plug

4

580090649 Mirror

5

582013694 Capscrew

http://www.yaleaxcessonline.com/eng/prt/viewFigure.cfm...40%2DY01&illusCode=NA340%2DY01%2D63&thisBoard=HP00093613.12.2011 11:11:31