Yale B878 (GP GDP GLP135 155CA) Parts Manual - PDF DOWNLOAD

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Parts Information Assemblies Available For B878 (GP/GDP/GLP135/155CA) 1. GENERAL TRUCK

1. P13676 - GENERAL TRUCK 3. P13678 - COUNTERWEIGHT

2. P13677 - LABELS 4. P13679 - HOOD

5. P13680 - COWL AND FLOOR PLATES 6. P13681 - OVERHEAD GUARD 7. P13682 - LOAD BACKREST EXTENSION 8. P13683 - NON-SUSPENSION SEAT (=> S/N B878V01935C) 9. P16515 - FULL SUSPENSION SEAT (S/N B878V01936C =>) 10. P16516 - NON-SUSPENSION SEAT (S/N B878V01936C =>) 11. P13767 - FORK (PIN TYPE) 2. ENGINE ASSEMBLY 1. P14506 - ENGINE MOUNTING (GASOLINE, LPG AND DIESEL)

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2. P14507 - FLYWHEEL AND HOUSING (GASOLINE, LPG AND DIESEL) 3. P14959 - FAN DRIVE AND ALTERNATOR MOUNTING (GASOLINE AND LPG) 4. P16802 - ASSEMBLED ENGINE (LPG, 4.3L EPA COMPLIANT) (SHEET 1 OF 2) 5. P16803 - ASSEMBLED ENGINE (LPG, 4.3L EPA COMPLIANT) (SHEET 2 OF 2) 6. P16804 - ASSEMBLED ENGINE (GASOLINE, 4.3L EPA COMPLIANT) (SHEET 1 OF 2) 7. P16805 - ASSEMBLED ENGINE (GASOLINE, 4.3L EPA COMPLIANT) (SHEET 2 OF 2) 8. P15287 - COIL ASSEMBLY 9. P14508 - CYLINDER BLOCK (GASOLINE AND LPG) (4.3L EPA COMPLIANT) 10. P14509 - CAMSHAFT AND OIL PAN (GASOLINE AND LPG) (4.3L EPA COMPLIANT) 11. P14510 - VALVE COVER AND INLET MANIFOLD (GASOLINE AND LPG) (4.3L EPA COMPLIANT) 12. P14511 - CYLINDER HEAD (GASOLINE AND LPG) (4.3L EPA COMPLIANT) 13. P14906 - INTAKE MANIFOLD AND FUEL RAIL (GASOLINE) (4.3L EPA COMPLIANT) 14. P14512 - OIL PUMP (GASOLINE AND LPG) (4.3L EPA COMPLIANT) 15. P14513 - CYLINDER BLOCK (DIESEL) (TIER II) 16. P14514 - CYLINDER HEAD AND INDUCTION MANIFOLD (DIESEL) (TIER II) 17. P14515 - VALVE COVER AND ROCKER ARM SHAFT (DIESEL) (TIER II) 18. P14516 - CRANKSHAFT AND PISTONS (DIESEL) (TIER II) 19. P14517 - OIL PAN AND PUMP (DIESEL) (TIER II) 20. P14518 - WATER PUMP AND OUTLET (DIESEL) (TIER II) 21. P14519 - TIMING GEAR (DIESEL) (TIER II)

22. P14542 - OIL FILTER (DIESEL) (TIER II)

23. P14543 - OIL COOLER (DIESEL) (TIER II) 24. P14520 - EXHAUST MANIFOLD (DIESEL) (TIER II)

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25. P14521 - FUEL INJECTION PUMP (DIESEL) (TIER II) 26. P15506 - FUEL INJECTION PUMP (WITH BLEED BACK SYSTEM) 27. P14522 - DRIVE ADAPTOR (DIESEL) (TIER II) 3. EXHAUST SYSTEM

1. P13685 - EXHAUST DIESEL (WITHOUT CAB) (TIER II ENGINE) 2. P13684 - EXHAUST DIESEL (WITH CAB) (TIER II ENGINE) 3. P13687 - EXHAUST GAS AND LPG (WITHOUT CAB) 4. P13689 - EXHAUST GAS AND LPG (WITH CAB) 5. P13686 - EXHAUST GAS AND LPG (WITHOUT CAB) (EPA COMPLIANT) 6. P13688 - EXHAUST GAS AND LPG (WITH CAB) (EPA COMPLIANT)

4. COOLING SYSTEM

1. P13771 - RADIATOR (GASOLINE AND LPG) 2. P13793 - COOLING AND FAN DRIVE (DIESEL TIER II)

5. FUEL SYSTEM

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1. P13781 - AIR FILTER (STANDARD)

2. P13782 - AIR FILTER (HEAVY DUTY) (GASOLINE AND LPG)

3. P13783 - AIR FILTER (HEAVY DUTY) (DIESEL)

4. P14434 - FUEL SUPPLY SYSTEM (GASOLINE)

5. P15006 - FUEL SUPPLY SYSTEM (LPG) 6. P14928 - ENGINE FUEL SYSTEM (LPG) (4.3L EPA COMPLIANT) 7. P14929 - THROTTLE BODY AND LPG MIXER (4.3L EPA COMPLIANT) 8. P14930 - LPG REGULATOR (4.3L EPA COMPLIANT ENGINE) 9. P14921 - THROTTLE BODY ASSEMBLY (GASOLINE) (4.3L EPA COMPLIANT) 10. P15251 - FUEL SUPPLY SYSTEM (DIESEL TIER II) (TANK AND COVER ASSEMBLY) 11. P15252 - FUEL SUPPLY SYSTEM (DIESEL TIER II) (WATER SEPARATOR AND FUEL PUMP SYSTEM) 12. P15253 - FUEL SUPPLY SYSTEM (DIESEL TIER II) (FUEL FILTER SYSTEM) 13. P15143 - FUEL FILTER (TIER II) (DIESEL)

14. P15144 - WATER SEPARATOR (TIER II) (DIESEL)

15. P14456 - THROTTLE LINKAGE (GASOLINE, LPG, AND DIESEL) 16. P14456 - ACCELERATOR PEDAL AND BRACKET (WITH FORWARD AND REVERSE LEVER) 17. P14457 - ACCELERATOR PEDAL AND BRACKET (FOOT DIRECTIONAL CONTROL) 18. P14458 - FOOT DIRECTIONAL CONTROL PEDAL 6. ELECTRICAL SYSTEM

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1. P14937 - ELECTRICAL SYSTEM (GASOLINE) 3. P14938 - ELECTRICAL SYSTEM (DIESEL) 5. P14940 - GAUGE CLUSTER

2. P15631 - ELECTRICAL SYSTEM (LPG) 4. P14939 - INSTRUMENT PANEL

6. P14941 - STARTER MOTOR (GASOLINE AND LPG)

7. P14942 - STARTER MOTOR (DIESEL)

8. P14943 - DISTRIBUTOR ASSEMBLY (4.3L EPA COMPLIANT)

9. P14944 - ALTERNATOR AND MOUNTING (DIESEL) 10. P14945 - WIRE HARNESS (MAIN) (DIESEL) (=> S/N B878V01799C) 11. P15386 - WIRE HARNESS (MAIN) (DIESEL) (S/N B878V01800C =>) 12. P14946 - WIRE HARNESS (MAIN) (GASOLINE AND LPG) (=> S/N B878V01799C) 13. P19287 - WIRE HARNESS (MAIN) (GASOLINE AND LPG) (S/N B878V01800C =>) 14. P14947 - WIRE HARNESS (NEUTRAL START WITH DIRECTIONAL CONTROL PEDAL) (GASOLINE AND LPG) 15. P14948 - WIRE HARNESS (NEUTRAL START, FORWARD AND REVERSE LEVER) (GASOLINE AND LPG) 16. P14950 - WIRE HARNESS (ENGINE) (DIESEL) 17. P17565 - WIRE HARNESS (DIESEL ENGINE) (S/N B878V01802C =>) 18. P15630 - WIRE HARNESS (INTERFACE) 19. P15604 - WIRE HARNESS (ENGINE, LPG, GM 4.3L) (SHEET 1 0F 2) 20. P15605 - WIRE HARNESS (ENGINE, LPG, GM 4.3L) (SHEET 2 OF 2) 21. P15606 - WIRE HARNESS (LPG REGULATOR)

22. P15607 - WIRE HARNESS (FUEL INJECTOR)

23. P15608 - WIRE HARNESS (ENGINE, GASOLINE GM 4.3L) (SHEET 1 0F 2) 24. P15609 - WIRE HARNESS (ENGINE, GASOLINE GM 4.3L) (SHEET 2 OF 2) 25. P16443 - WIRE HARNESS (OPERATOR PRESENCE SYSTEM) (S/N B878V01936C =>) 7. TRANSMISSION

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1. P13690 - TRANSMISSION (POWERSHIFT)

2. P13693 - TRANSMISSION GEARS (POWERSHIFT)

3. P13691 - CLUTCH PACK (POWERSHIFT) (INPUT, REVERSE, LONG SHAFT) (=> S/N B878V01682B) 4. P15600 - CLUTCH PACK (POWERSHIFT) (INPUT, REVERSE, LONG SHAFT) (S/N B878V01683B =>) 5. P13692 - CLUTCH PACK (POWERSHIFT) (COUNTER, FORWARD, SHORT SHAFT) (=> S/N B878V01682B) 6. P15601 - CLUTCH PACK (POWERSHIFT) (COUNTER, FORWARD, SHORT SHAFT) (S/N B878V01683B =>) 7. P13694 - TRANSMISSION CONTROL VALVE (POWERSHIFT) 8. P13695 - TORQUE CONVERTER (POWERSHIFT)

9. P13696 - CONTROL LINKAGE (POWERSHIFT)

10. P16486 - TRANSMISSION CONTROL LINKAGE (FORWARD AND REVERSE LEVER) (S/N B878V01936C =>) 11. P13698 - DRIVE SHAFT ASSEMBLY 8. DRIVE AXLE

1. P13702 - DRIVE AXLE 2. P13703 - DIFFERENTIAL AND CARRIER 3. P13704 - AXLE HOUSING AND ATTACHING PARTS 4. P13705 - TIRE AND WHEEL (DRIVE)

9. STEERING SYSTEM

1. P13706 - STEERING COLUMN 2. P13708 - STEERING CONTROL UNIT 3. P13709 - STEERING AXLE

4. P13710 - STEERING PUMP

5. P13712 - STEERING CYLINDER (=> S/N B878V02033D) 6. P16533 - STEERING CYLINDER (S/N B878V02034D =>) 7. P13713 - TIRE AND WHEEL (STEERING) 10. BRAKE SYSTEM

1. P13714 - BRAKE PEDAL LINKAGE (POWERSHIFT) 2. P13715 - BRAKE (=> S/N B878V02368E INC. 2381-2383) 3. P18386 - BRAKE (S/N B878V02369E => EXC. 2381-2383) 4. P13716 - MASTER CYLINDER 5. P13717 - BRAKE LINES (=> S/N B878V01935C)

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6. P16444 - BRAKE LINES (S/N B878V01936C =>) 7. P13718 - BOOSTER

8. P13719 - PARK BRAKE

11. HYDRAULIC SYSTEM 1. P13737 - HYDRAULIC SUPPLY AND RETURN 3. P13722 - HYDRAULIC TANK 5. P13723 - TILT CYLINDER

2. P13721 - HYDRAULIC PUMP

4. P13720 - STEERING HYDRAULIC SYSTEM 6. P13724 - DRIVE SHAFT

7. P13727 - HYDRAULIC OIL FILTER

8. P13726 - TRANSMISSION COOLING 9. P13732 - CONTROL VALVE (TWO AND THREE FUNCTION) 10. P13733 - CONTROL VALVE ATTACHING PARTS WITH FITTINGS (TWO AND THREE FUNCTION) 11. P13735 - CONTROL VALVE (FOUR FUNCTION) 12. P13736 - CONTROL VALVE ATTACHING PARTS WITH FITTINGS (FOUR FUNCTION) 13. P13734 - CONTROL VALVE ATTACHING TUBES (TWO, THREE, AND FOUR FUNCTION) 12. MAST-TWO STAGE LIMITED FREE-LIFT 1. P13738 - OUTER MAST (TWO STAGE LIMITED FREE-LIFT) 2. P13739 - INNER MAST (TWO STAGE LIMITED FREE-LIFT) 3. P13740 - LIFT (TWO STAGE LIMITED FREE-LIFT) 4. P13741 - LIFT CYLINDER (TWO STAGE LIMITED FREE-LIFT) 5. P13742 - CARRIAGE (PIN TYPE) (TWO STAGE LIMITED FREE-LIFT) 13. MAST-THREE STAGE FULL FREE-LIFT

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1. P13743 - OUTER MAST (THREE STAGE FULL FREE-LIFT) 2. P13744 - INTERMEDIATE MAST (THREE STAGE FULL FREE-LIFT) 3. P13745 - INNER MAST (THREE STAGE FULL FREE-LIFT) 4. P13746 - MAIN LIFT (THREE STAGE FULL FREE-LIFT) 5. P13747 - MAIN LIFT CYLINDER (RIGHT HAND) (THREE STAGE FULL FREE-LIFT) 6. P13748 - MAIN LIFT CYLINDER (LEFT HAND) (THREE STAGE FULL FREE-LIFT) 7. P13749 - FREE-LIFT (THREE STAGE FULL FREE-LIFT) 8. P13750 - LIFT CYLINDER (FREE-LIFT) (THREE STAGE FULL FREE-LIFT) 9. P13751 - CARRIAGE (PIN TYPE) (THREE STAGE FULL FREE-LIFT) 14. ATTACHMENTS AND HEADER HOSE GROUP 1. P13752 - HEADER HOSE (THREE AND FOUR FUNCTION) (TWO STAGE LIMITED FREE-LIFT) 2. P13753 - HEADER HOSE (THREE AND FOUR FUNCTION) (THREE STAGE FULL FREE-LIFT) 3. P13758 - SIDE-SHIFT CARRIAGE (TWO STAGE LIMITED FREE-LIFT) 4. P13759 - SIDE-SHIFT CARRIAGE (THREE STAGE FULL FREE-LIFT) 5. P13760 - SIDE-SHIFT CYLINDER 15. OPTIONS

1. P13754 - CAB

2. P13755 - HEATER

3. P13756 - WIPER AND FAN 4. P13761 - WORK, REAR DRIVE, AND BRAKE/TAIL LIGHTS 16. FIELD CONVERSION KITS

1. HEADER HOSE CONVERSION KITS (TWO STAGE LIMITED FREE-LIFT) 2. HEADER HOSE CONVERSION KITS (THREE STAGE FULL FREE-LIFT) 3. CONTROL VALVE CONVERSION KITS 4. STROBE LIGHT CONVERSION KIT

5. WORK LIGHT KITS

6. MAST TILT CONVERSION KITS 7. FORWARD/REVERSE SHIFT LEVER CONVERSION KITS How to Use the Online Parts Manual

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A Note on Parts Listings Accuracy Every effort has been made to accurately reflect the correct parts listing. Links to associated aftermarket databases have been annotated. It is, however, incumbent upon you to properly interpret the information provided for your specific needs.

©2012 Yale Axcess Online

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B878 (GP/GDP/GLP135/155CA) > GENERAL TRUCK Assembly > P13676 - GENERAL TRUCK Figure

B878 (GP/GDP/GLP135/155CA) > GENERAL TRUCK Assembly > P13676 - GENERAL TRUCK Figure

Ref #

Part # Description / Notes

1

Qty Data Links ●

Qty: 1

GENERAL TRUCK (FRAME)

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B878 (GP/GDP/GLP135/155CA) > GENERAL TRUCK Assembly > P13676 - GENERAL TRUCK Figure 2

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Qty: 1

ENGINE ASSEMBLY 3 EXHAUST SYSTEM 4 COOLING SYSTEM 5 FUEL SYSTEM 6 ELECTRICAL SYSTEM 7 TRANSMISSION 8 DRIVE AXLE 9 STEERING SYSTEM 10 BRAKE SYSTEM 11

NSS HYDRAULIC SYSTEM

12

NSS LIFTING SYSTEM

13 ATTACHMENTS AND HEADER HOSE GROUP 14 OPTIONS 15

NSS FIELD CONVERSION KITS

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B878 (GP/GDP/GLP135/155CA) > GENERAL TRUCK Assembly > P13677 - LABELS Figure

B878 (GP/GDP/GLP135/155CA) > GENERAL TRUCK Assembly > P13677 - LABELS Figure

Ref #

Part # Description / Notes

Qty Data Links

1

580058821

●

Qty: 2

Label (Mast Warning)

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B878 (GP/GDP/GLP135/155CA) > GENERAL TRUCK Assembly > P13677 - LABELS Figure 2

504231248

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Qty: 2

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Qty: 1

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Qty: 1

Label (No Riders) 3

504231276 Label (Lift/Tilt)

4

524162256 Label (Patents and Trademarks)

5

NSS Label (Impact Rating) (Overhead Guard) Contact Your Local Yale Dealer

6

580008064 Nameplate Cover

7

504231220 Rivet

8

505976566 Label (Fan Warning)

9

504229214 Label (Park Brake Warning)

10

502157205 Label (Yale) (Hood)

11

505976545 Label (Antifreeze)

12

504231265 Nameplate (Complete Truck)

13

504231215 Label (Mast Warning)

14

504229273 Label (Operator Warning)

15

504231296 Label (Operator Restraint)

16

505977581 582013439 Label Radial Tire Warning

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B878 (GP/GDP/GLP135/155CA) > GENERAL TRUCK Assembly > P13677 - LABELS Figure 17

524136910

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Qty: 6

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Qty: 1

Nameplate (Nameplate) 18

NSS UL Inspection Plate Contact Your Local Yale Dealer

19

505970541 Rivet

20

505976521 Label (UL LP Tank)

21

505976530 Rivet

22

505976556 Label (Fan Warning) (Illustration)

23

580006839 Label (Flammable LP Gas)

24

504231256 Label (Auxiliary Function, SideShift)

25

502157206 Label (Yale)

26

580001007 Label (Ether Warning)

27

580007006 Label (EFI)

28

NSS Label (Impact Resistant Window) (Operator Compartment) Contact Your Local Yale Dealer

29

504241790 Fastener (Without Lights)

30

580007008 Plug (Without Lights)

31

504231235 Label (Replace Operator Manual)

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B878 (GP/GDP/GLP135/155CA) > GENERAL TRUCK Assembly > P13677 - LABELS Figure 32

580065108

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Qty: 1

Label

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B878 (GP/GDP/GLP135/155CA) > GENERAL TRUCK Assembly > P13678 - COUNTERWEIGHT Figure

B878 (GP/GDP/GLP135/155CA) > GENERAL TRUCK Assembly > P13678 - COUNTERWEIGHT Figure

View All Qtys A: GP135CA

B: GP155CA

Ref #

Part # Description / Notes

Qty Data Links

1

524136588

● ●

Qty A: 1 Qty B: ..

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B878 (GP/GDP/GLP135/155CA) > GENERAL TRUCK Assembly > P13678 - COUNTERWEIGHT Figure Counterweight 78 in. Carriage with 2.50 in. Pin 1

524136587

● ●

Qty A: ..

Qty B: 1

Counterweight 78 in. Carriage with 2.50 in. Pin 2

524137423

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Qty A: 1 Qty B: 1

Grill 3

580004714

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Qty A: 1 Qty B: 1

Bracket 4

015026500

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Qty A: 1 Qty B: 1

Lockwasher 5

203161800

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Qty A: 1 Qty B: 1

Nut 6

580003923

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Qty A: 1 Qty B: 1

Washer 7

015027200

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Qty A: 1 Qty B: 1

Lockwasher 8

580004719

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Qty A: 1 Qty B: ..

Capscrew 8

580004713

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Qty A: ..

Qty B: 1

Capscrew 9

580004716

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Qty A: 1 Qty B: 1

Tow Pin 10

449034061

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Qty A: 1 Qty B: 1

Roll Pin 11

580004717

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Qty A: 1 Qty B: 1

Plug 12

580050151

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Qty A: AR Qty B: AR

Shim

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B878 (GP/GDP/GLP135/155CA) > GENERAL TRUCK Assembly > P13678 - COUNTERWEIGHT Figure 13

580008950

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Qty A: 2 Qty B: 2

Screw 14

016111600

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Qty A: 1 Qty B: 1

Washer

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B878 (GP/GDP/GLP135/155CA) > GENERAL TRUCK Assembly > P13679 - HOOD Figure

B878 (GP/GDP/GLP135/155CA) > GENERAL TRUCK Assembly > P13679 - HOOD Figure

Ref #

Part # Description / Notes

Qty Data Links

1

524136600

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Qty: 1

Hood (RH)

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B878 (GP/GDP/GLP135/155CA) > GENERAL TRUCK Assembly > P13679 - HOOD Figure 2

580052666

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Qty: 4

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Qty: 10

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Qty: 2

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Qty: 1

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Qty: AR

Nut 2

449022016 Lockwasher

3

580005665 Retaining Ring

4

580005664 Rod

5

449001302 Capscrew

6

580005661 Crossmember

7

524136599 Hood (LH)

8

580005652 Hood Liner

9

580005685 Hood Liner (LH)

10

518790687 Washer

11

504057795 449022013 Lockwasher

12

449015044 Nut

13

449001069 Capscrew

14

580005653 Hose Guide

15

580005668 Foam Tape

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B878 (GP/GDP/GLP135/155CA) > GENERAL TRUCK Assembly > P13679 - HOOD Figure 16

449001302

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Qty: 2

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Qty: 1

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Qty: 2

580005666

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Qty: 2

Gas Spring

MSDS

580005686

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Qty: 1

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Qty: 6

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Qty: 10

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Qty: 4

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Qty: 4

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Qty: 4

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Qty: 4

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Qty: 2

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Qty: AR

Capscrew 17

580005660 Bracket

18

449001015 Capscrew

19

20

Hood Liner (RH) 21

504236268 Screw

22

014936600 Nut

23

449015002 Nut

23

449022018 Washer

24

449021003 Washer

25

449001170 Capscrew

26

504235245 Handle

27

580005667 Seal (Not Illustrated)

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B878 (GP/GDP/GLP135/155CA) > GENERAL TRUCK Assembly > P13680 - COWL AND FLOOR PLATES Figure

B878 (GP/GDP/GLP135/155CA) > GENERAL TRUCK Assembly > P13680 - COWL AND FLOOR PLATES Figure

Ref #

Part # Description / Notes

Qty Data Links

1

524136759

●

Qty: 1

Cowl

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B878 (GP/GDP/GLP135/155CA) > GENERAL TRUCK Assembly > P13680 - COWL AND FLOOR PLATES Figure 2

580014182

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Qty: 1

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Qty: 1

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Qty: 1

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Qty: 6

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Qty: 4

●

Qty: 4

●

Qty: 2

●

Qty: 2

●

Qty: 1

●

Qty: 1

●

Qty: 1

●

Qty: 1

●

Qty: 1

●

Qty: 1

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Qty: 1

Floorplate Without Cab 2

580071406 Floorplate With Cab

3

504060774 Screw

4

504060774 Screw

5

449001013 Capscrew

5

449022016 Lockwasher

6

504059789 Plug

7

524210223 Plate

8

580006499 Floorplate Without Cab

8

580071409 Floorplate With Cab

9

580006508 Pin Without Cab

10

580006502 Floorplate Without Cab

10

580071404 Floorplate With Cab

11

580006507 Plate Without Cab

12

580006509

http://www.yaleaxcessonline.com/eng/prt/viewFigure....2DY01&illusCode=NA216%2DY01%2D05&thisBoard=BP120058 (2 of 3)27.03.2012 10:57:41