Yale B839 (ERC35HG, ERC40HG, ERC45HG,ERC55HG Europe) Parts Manual - PDF DOWNLOAD

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Parts Information Assemblies Available For B839 (ERC35HG, ERC40HG, ERC45HG,ERC55HG Europe) 1. GENERAL TRUCK

1. LABELS

2. COUNTERWEIGHT

3. OVERHEAD GUARD (WITH CURVED LEG) 4. FLOOR PLATES AND COVERS

5. HOOD

6. NON SUSPENSION SEAT 7. FULL SUSPENSION SEAT (SHEET 1 OF 2) 8. FULL SUSPENSION SEAT (SHEET 2 OF 2) 9. BATTERY SPACER 2. ELECTRICAL SYSTEM

1. ELECTRICAL SYSTEM

2. CONTROL PANEL (36/48 VOLT)

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3. CONTROL PANEL (72/80 VOLT)

4. CONTACTOR PANEL

5. CONTACTOR (POWER STEERING ON-DEMAND) 6. LINE CONTACTOR 7. WIRE HARNESS (MAIN CONTROL) (SHEET 1 OF 2) (=> 8/2005) 8. WIRE HARNESS (MAIN CONTROL) (SHEET 2 OF 2) (=> 8/2005) 9. WIRE HARNESS (MAIN CONTROL) (SHEET 1 0F 2) (8/2005 =>) 10. WIRE HARNESS (MAIN CONTROL) (SHEET 2 OF 2) (8/2005 =>) 11. WIRE HARNESS (MAIN CONTROL) (80 VOLT) (SHEET 1 OF 2) 12. WIRE HARNESS (MAIN CONTROL) (80 VOLT) (SHEET 2 OF 2) 13. WIRE HARNESS (LIGHTS)

14. WIRE HARNESS (DASH PANEL)

15. WIRE HARNESS (BRAKE SWITCH) 3. DRIVE UNIT

1. DRIVE AXLE 2. TRANSMISSION 3. TRACTION MOTOR 4. DRIVE TIRE AND WHEEL

4. STEERING SYSTEM

1. STEER AXLE 2. STEERING CYLINDER 3. STEER MOTOR AND PUMP 4. GEAR PUMP 5. STEER COLUMN 6. STEER PUMP 7. SHIFT LEVER

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8. STEER TIRE AND WHEEL 5. BRAKE SYSTEM

1. PARK BRAKE (LEVER ACTUATED) 2. BRAKE LINKAGE 3. BRAKE ASSEMBLY 4. MASTER CYLINDER 5. ACCELERATOR 6. FOOT DIRECTIONAL CONTROL

6. HYDRAULIC SYSTEM

1. HYDRAULIC (SINGLE PUMP AND MOTOR) 2. SUPPLY AND RETURN 3. HYDRAULIC MOTOR 4. HYDRAULIC PUMP (29 CC) 5. HYDRAULIC FILTER 6. HYDRAULIC PLUMBING (CONTROL VALVE) 7. HYDRAULIC CONTROL (HAND LEVERS) 8. CONTROL VALVE (THREE FUNCTION) 9. CONTROL VALVE (FOUR FUNCTION) 10. MAST INSTALLATION

11. TILT CYLINDER

7. MAST-TWO STAGE LIMITED FREE-LIFT 1. OUTER MAST (TWO STAGE LIMITED FREE-LIFT) 2. INNER MAST (TWO STAGE LIMITED FREE-LIFT) 3. MAIN LIFT (TWO STAGE LIMITED FREE-LIFT) 4. MAIN LIFT CYLINDER (TWO STAGE LIMITED FREE-LIFT) (ERC 3.5-4.0T) 5. MAIN LIFT CYLINDER (TWO STAGE LIMITED FREE-LIFT) (ERC 4.5-5.5T)

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6. CARRIAGE ASSEMBLY (TWO STAGE LIMITED FREE-LIFT) 8. MAST-THREE STAGE FULL FREE-LIFT

1. OUTER MAST (THREE STAGE FULL FREE-LIFT) 2. INTERMEDIATE MAST (THREE STAGE FULL FREE-LIFT) 3. INNER MAST (THREE STAGE FULL FREE-LIFT) 4. MAIN LIFT (THREE STAGE FULL FREE-LIFT) 5. FREE-LIFT (THREE STAGE FULL FREE-LIFT) 6. MAIN LIFT CYLINDER (THREE STAGE FULL FREE-LIFT) 7. FREE-LIFT CYLINDER (THREE STAGE FULL FREE-LIFT) 8. CARRIAGE (THREE STAGE FULL FREE-LIFT)

9. MAST-TWO STAGE FULL FREE-LIFT 1. OUTER MAST AND MAIN LIFT (TWO STAGE FULL FREE-LIFT) 2. INNER MAST AND FREE-LIFT (TWO STAGE FULL FREE-LIFT) 3. MAIN LIFT CYLINDERS (TWO STAGE FULL FREE-LIFT) 4. FREE-LIFT CYLINDER (TWO STAGE FULL FREE-LIFT) 5. CARRIAGE (TWO STAGE FULL FREE-LIFT) 10. HEADER HOSE GROUP 1. HEADER HOSES (TWO STAGE LIMITED FREE-LIFT) 2. HEADER HOSE (TWO STAGE LIMITED FREE-LIFT) (MAST HEIGHTS 2790MM AND 3050MM) 3. HEADER HOSE (THREE STAGE FULL FREE-LIFT) (HEIGHTS LESS THAN 4940 AND 5200 MM) 4. HEADER HOSE (THREE STAGE FULL FREE-LIFT) (HEIGHTS 4940 AND 5200 MM AND ABOVE) 5. HEADER HOSE (TWO STAGE FULL FREE-LIFT) (MAST HEIGHT 3650 MM) 6. HEADER HOSE (TWO STAGE FULL FREE- LIFT) (MAST HEIGHT 2790 AND 3050 MM) 11. FORKS, LOAD BACKREST, AND MAST INSTALLATION

1. FORKS (CLASS III ) 2. FORKS (CLASS III ) (OPTIONAL)

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3. FORKS (CLASS IV) 4. LOAD BACKREST EXTENSION 12. OPTIONS 1. DC CONVERTER

2. ACCUMULATOR

3. DRIVE LIGHTS

4. STROBE LIGHT

5. LED BACK-UP AND BRAKE LIGHTS 6. INTEGRAL SIDE-SHIFT ASSEMBLY (TWO STAGE LIMITED FREE-LIFT) (1219 MM (48 IN.) CLASS III) 7. INTEGRAL SIDE-SHIFT CARRIAGE (TWO STAGE LIMITED FREE-LIFT) (1219 MM (48 IN.) CLASS III) 8. INTEGRAL SIDE-SHIFT ASSEMBLY (TWO STAGE LIMITED FREE-LIFT) (1219 MM (48 IN.) CLASS IV) 9. INTEGRAL SIDE-SHIFT CARRIAGE (TWO STAGE LIMITED FREE-LIFT) (1219 MM (48 IN.) CLASS IV) 10. INTEGRAL SIDE-SHIFT ASSEMBLY (TWO STAGE FULL FREE-LIFT) (1219 MM (48 IN.) CLASS III) 11. INTEGRAL SIDE-SHIFT CARRIAGE (TWO STAGE FULL FREE-LIFT) (1219 MM (48 IN.) CLASS III) 12. INTEGRAL SIDE-SHIFT ASSEMBLY (TWO STAGE FULL FREE-LIFT) (1219 MM (48 IN.) CLASS IV) 13. INTEGRAL SIDE-SHIFT CARRIAGE (TWO STAGE FULL FREE-LIFT) (1219 MM (48 IN.) CLASS IV) 14. INTEGRAL SIDE-SHIFT ASSEMBLY (THREE STAGE FULL FREE-LIFT) (1219 MM (48 IN.) CLASS III) 15. INTEGRAL SIDE-SHIFT CARRIAGE (THREE STAGE FULL FREE-LIFT) (1219 MM (48 IN.) CLASS III) 16. INTEGRAL SIDE-SHIFT ASSEMBLY (THREE STAGE FULL FREE-LIFT) (1219 MM (48 IN.) CLASS IV) 17. INTEGRAL SIDE-SHIFT CARRIAGE (THREE STAGE FULL FREE-LIFT) (1219 MM (48 IN.) CLASS IV) How to Use the Online Parts Manual

A Note on Parts Listings Accuracy Every effort has been made to accurately reflect the correct parts listing. Links to associated aftermarket databases have been annotated. It is, however, incumbent upon you to properly interpret the information provided for your specific needs.

©2011 Yale Axcess Online

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B839 (ERC35HG, ERC40HG, ERC45HG,ERC55HG Europe) > GENERAL TRUCK Assembly > LABELS Figure

B839 (ERC35HG, ERC40HG, ERC45HG,ERC55HG Europe) > GENERAL TRUCK Assembly > LABELS Figure

Ref #

Part # Description / Notes

Qty Data Links

1

524208881

●

Qty: 2

Label (Yale)

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B839 (ERC35HG, ERC40HG, ERC45HG,ERC55HG Europe) > GENERAL TRUCK Assembly > LABELS Figure 2

505974557

●

Qty: 3

●

Qty: 1

●

Qty: 1

●

Qty: 2

●

Qty: 4

●

Qty: 1

●

Qty: 1

●

Qty: 1

●

Qty: 1

●

Qty: 10

●

Qty: 2

●

Qty: 2

●

Qty: 1

●

Qty: 1

●

Qty: AR

Label (Pinch Point) 3

504238219 Label (Mast Warning)

4

518805660 Label (Operator Warning)

5

505973524 Label (Operator Restraint)

6

501904909 Rivet

7

519996803 Cover (Information Case)

8

519996801 Information Case

9

504225200 Plug

10

504231276 Label (Lift/Tilt)

11

504241782 Plug

12

505972566 Label (No Riders)

13

580033435 Label (Battery Restraint)

14

524188468 Label (AC Technology)

15

518797644 Label (Battery Spacer)

16

504231231 Label

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B839 (ERC35HG, ERC40HG, ERC45HG,ERC55HG Europe) > GENERAL TRUCK Assembly > LABELS Figure 17

505974597

●

Qty: 1

●

Qty: 1

●

Qty: 1

●

Qty: 1

●

Qty: 1

●

Qty: 4

●

Qty: 1

●

Qty: 2

●

Qty: 1

●

Qty: 1

●

Qty: 1

●

Qty: 1

●

Qty: 2

●

Qty: 10

●

Qty: 1

Label (Lifting Eye) 18

524162256 Label (Patents and Trademarks)

19

580033434 Label (Battery Disconnect)

20

504231256 Label (Auxiliary Function, SideShift)

21

NSS Capacity Plate Contact Your Local Yale Dealer

22

505976530 Rivet

23

519432675 Label (Parking Brake Warning)

24

580058820 Label (Mast Warning)

25

580008064 Nameplate Cover

26

580020205 Label (Blank)

27

504231275 Label (Forward/ Reverse)

28

504225252 Plug

29

580023057 Plug

30

504241783 Plug 524228154

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B839 (ERC35HG, ERC40HG, ERC45HG,ERC55HG Europe) > GENERAL TRUCK Assembly > LABELS Figure Kit-Label (Battery Box)

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B839 (ERC35HG, ERC40HG, ERC45HG,ERC55HG Europe) > GENERAL TRUCK Assembly > COUNTERWEIGHT Figure

B839 (ERC35HG, ERC40HG, ERC45HG,ERC55HG Europe) > GENERAL TRUCK Assembly > COUNTERWEIGHT Figure

View All Qtys A: ERC35HG

B: ERC40-45HG (Long Wheel Base) C: ERC55HG(Short Wheel Base)

Ref #

Part # Description / Notes

Qty Data Links

1

524208970

● ● ●

Qty A: 1 Qty B: ..

Qty C: ..

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B839 (ERC35HG, ERC40HG, ERC45HG,ERC55HG Europe) > GENERAL TRUCK Assembly > COUNTERWEIGHT Figure Counterweight 1

524208971

● ● ●

Qty A: ..

Qty B: 1 Qty C: ..

Counterweight 1

524208972

● ● ●

Qty A: ..

Qty B: ..

Qty C: 1

Counterweight 2

520040856

● ● ●

Qty A: 1 Qty B: 1 Qty C: 1

Plug 3

580000236

● ● ●

Qty A: 2 Qty B: 2 Qty C: 2

Locknut 4

061278500

● ● ●

Qty A: 4 Qty B: 4 Qty C: 4

Washer 5

504224270

● ● ●

Qty A: AR Qty B: AR Qty C: AR

Foam Tape 6

520053875

● ● ●

Qty A: 2 Qty B: 2 Qty C: 2

Capscrew 7

909882405

● ● ●

Qty A: 2 Qty B: 2 Qty C: 2

Nut 8

505970501

● ● ●

Qty A: 4 Qty B: 4 Qty C: 4

Washer 9

449001313

● ● ●

Qty A: 2 Qty B: 2 Qty C: 2

Capscrew 10

504224291

● ● ●

Qty A: 1 Qty B: 1 Qty C: 1

Tow Pin

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B839 (ERC35HG, ERC40HG, ERC45HG,ERC55HG Europe) > GENERAL TRUCK Assembly > OVERHEAD GUARD (WITH CURVED LEG) Figure

B839 (ERC35HG, ERC40HG, ERC45HG,ERC55HG Europe) > GENERAL TRUCK Assembly > OVERHEAD GUARD (WITH CURVED LEG) Figure

View All Qtys A: ERC3540HG

B: ERC4555HG

Ref #

Part # Description / Notes

Qty Data Links

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B839 (ERC35HG, ERC40HG, ERC45HG,ERC55HG Europe) > GENERAL TRUCK Assembly > OVERHEAD GUARD (WITH CURVED LEG) Figure 1

580053011

● ●

Qty A: 1 Qty B: ..

Overhead Guard Grid Type 1

580053012

● ●

Qty A: ..

Qty B: 1

Overhead Guard Grid Type 1

580053015

● ●

Qty A: 1 Qty B: ..

Overhead Guard PlateType 1

580053016

● ●

Qty A: ..

Qty B: 1

Overhead Guard PlateType 2

580056526

● ●

Qty A: 1 Qty B: 1

Handle (Grab) 3

504060774

● ●

Qty A: 2 Qty B: 2

Screw 4

502097905

● ●

Qty A: 4 Qty B: 4

Locknut 5

016110000

● ●

Qty A: 8 Qty B: 8

Washer 6

020787800

● ●

Qty A: 2 Qty B: 2

Screw (Top Mounting)

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B839 (ERC35HG, ERC40HG, ERC45HG,ERC55HG Europe) > GENERAL TRUCK Assembly > OVERHEAD GUARD (WITH CURVED LEG) Figure 6

020788000

● ●

Qty A: 2 Qty B: 2

Capscrew (Bottom Mounting) 7

501725901

● ●

Qty A: 4 Qty B: 4

Capscrew 8

449022017

● ●

Qty A: 4 Qty B: 4

Lockwasher

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B839 (ERC35HG, ERC40HG, ERC45HG,ERC55HG Europe) > GENERAL TRUCK Assembly > FLOOR PLATES AND COVERS Figure

B839 (ERC35HG, ERC40HG, ERC45HG,ERC55HG Europe) > GENERAL TRUCK Assembly > FLOOR PLATES AND COVERS Figure

View All Qtys A: ERC3540HG

B: ERC4555HG

Ref #

Part # Description / Notes

Qty Data Links

1

504225221

● ●

Qty A: 2 Qty B: 2

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B839 (ERC35HG, ERC40HG, ERC45HG,ERC55HG Europe) > GENERAL TRUCK Assembly > FLOOR PLATES AND COVERS Figure Stand Off 2

580053040

● ●

Qty A: 1 Qty B: 1

Cover 3

015026000

● ●

Qty A: 4 Qty B: 4

Lockwasher 4

520051894

● ●

Qty A: 4 Qty B: 4

Capscrew 5

520045703

● ●

Qty A: 1 Qty B: 1

Cover 6

520045707

● ●

Qty A: 1 Qty B: 1

Plate 7

449007048

● ●

Qty A: 6 Qty B: 6

Screw 8

449021003

● ●

Qty A: 6 Qty B: 6

Washer 9

505972586

● ●

Qty A: 6 Qty B: 6

Nut (Foldover) 10

449021003

● ●

Qty A: 6 Qty B: 6

Washer 11

449007048

● ●

Qty A: 6 Qty B: 6

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B839 (ERC35HG, ERC40HG, ERC45HG,ERC55HG Europe) > GENERAL TRUCK Assembly > FLOOR PLATES AND COVERS Figure Screw 12

504225237

● ●

Qty A: 1 Qty B: 1

Plate 13

520045706

● ●

Qty A: 1 Qty B: 1

Plate 14

524138293

● ●

Qty A: 1 Qty B: 1

Floormat (Rear) 15

524138290

● ●

Qty A: 1 Qty B: 1

Floorplate (Rear) 16

524138291

● ●

Qty A: 1 Qty B: 1

Floorplate (Front) 17

524138294

● ●

Qty A: 1 Qty B: 1

Floormat (Front) 18

580011597

● ●

Qty A: 1 Qty B: ..

Cover 18

580011598

● ●

Qty A: ..

Qty B: 1

Cover 19

147246000

● ●

Qty A: 8 Qty B: 8

Capscrew 20

061278200

● ●

Qty A: 8 Qty B: 8

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B839 (ERC35HG, ERC40HG, ERC45HG,ERC55HG Europe) > GENERAL TRUCK Assembly > FLOOR PLATES AND COVERS Figure Washer 21

015026600

● ●

Qty A: 8 Qty B: 8

Washer 22

520051895

● ●

Qty A: 8 Qty B: 8

Nut 23

524218560

● ●

Qty A: 1 Qty B: 1

Cowl 24

055486800

● ●

Qty A: 2 Qty B: 2

Capscrew 25

061278000

● ●

Qty A: 2 Qty B: 2

Washer 26

520045701

● ●

Qty A: 1 Qty B: 1

Cover 27

449001302

● ●

Qty A: 1 Qty B: 1

Capscrew 28

449021006

● ●

Qty A: 2 Qty B: 2

Washer 29

504057795 449022013

● ●

Qty A: 1 Qty B: 1

Lockwasher 30

449015044

● ●

Qty A: 1 Qty B: 1

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B839 (ERC35HG, ERC40HG, ERC45HG,ERC55HG Europe) > GENERAL TRUCK Assembly > FLOOR PLATES AND COVERS Figure Nut 31

520041892

● ●

Qty A: 1 Qty B: 1

Panel (Center) 32

520041817

● ●

Qty A: 1 Qty B: 1

Panel (End) 33

520051863

● ●

Qty A: 1 Qty B: 1

Clip 504225252

● ●

Qty A: 1 Qty B: 1

Plug Not Illustrated

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B839 (ERC35HG, ERC40HG, ERC45HG,ERC55HG Europe) > GENERAL TRUCK Assembly > HOOD Figure

B839 (ERC35HG, ERC40HG, ERC45HG,ERC55HG Europe) > GENERAL TRUCK Assembly > HOOD Figure

View All Qtys A: ERC3540HG

B: ERC4555HG

Ref #

Part # Description / Notes

Qty Data Links

1

524138235

● ●

Qty A: 1 Qty B: ..

http://www.yaleaxcessonline.com/eng/prt/viewFigure....2DY01&illusCode=NA256%2DY01%2D06&thisBoard=HP120820 (1 of 4)02.08.2011 11:19:47

B839 (ERC35HG, ERC40HG, ERC45HG,ERC55HG Europe) > GENERAL TRUCK Assembly > HOOD Figure Hood (Wing RH) 1

524138236

● ●

Qty A: ..

Qty B: 1

Hood (Wing RH) 2

449001121

● ●

Qty A: 8 Qty B: 8

Capscrew 3

504235245

● ●

Qty A: 2 Qty B: 2

Handle 4

449021003

● ●

Qty A: 30 Qty B: 30

Washer 5

449022018

● ●

Qty A: 4 Qty B: 4

Washer 6

449015002

● ●

Qty A: 4 Qty B: 4

Nut 7

520045888

● ●

Qty A: 1 Qty B: 1

Trim 8

023338500

● ●

Qty A: 2 Qty B: 2

Retaining Ring 9

520045582

● ●

Qty A: 1 Qty B: ..

Plate Wldmt 9

520045584

● ●

Qty A: ..

Qty B: 1

Plate Wldmt 10

520045583

● ●

Qty A: 1 Qty B: 1

Pin 11

520045887

● ●

Qty A: 1 Qty B: 1

Trim 12

520045885

● ●

Qty A: 1 Qty B: 1

Hinge

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B839 (ERC35HG, ERC40HG, ERC45HG,ERC55HG Europe) > GENERAL TRUCK Assembly > HOOD Figure 13

520045886

● ●

Qty A: 2 Qty B: 2

Bracket 14

504231270

● ●

Qty A: 26 Qty B: 26

Nut 15

520045891

● ●

Qty A: AR Qty B: AR

Adhesive 16

520045889

● ●

Qty A: 4 Qty B: 4

Trim 17

524138233

● ●

Qty A: 1 Qty B: ..

Hood (Wing LH) 17

524138234

● ●

Qty A: ..

Qty B: 1

Hood (Wing LH) 18

449001412

● ●

Qty A: 10 Qty B: 10

Capscrew 19

504235265

● ●

Qty A: 12 Qty B: 12

Capscrew 20

580010764

● ●

Qty A: 2 Qty B: ..

Hinge 20

580010765

● ●

Qty A: ..

Qty B: 2

Hinge 21

524138222

● ●

Qty A: 1 Qty B: ..

Hood 21

524138223

● ●

Qty A: ..

Qty B: 1

Hood 22

504235236

● ●

Qty A: 1 Qty B: 1

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B839 (ERC35HG, ERC40HG, ERC45HG,ERC55HG Europe) > GENERAL TRUCK Assembly > HOOD Figure Trim 23

520045890

● ●

Qty A: 2 Qty B: 2

Trim

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