Yale B810 (GP GLP030-040AF) Parts Manual - PDF DOWNLOAD

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Parts Information Assemblies Available For B810 (GP/GLP030-040AF) 1. GENERAL TRUCK

1. P12144 - GENERAL TRUCK 2. P12145 - FRAME AND FLOORPLATES 3. P12146 - ENGINE COVER AND SIDE DOORS 4. P12147 - COUNTERWEIGHT 5. P12148 - HOOD LATCH KIT 6. P12149 - OVERHEAD GUARD 7. P12150 - LABEL AND PLATE LOCATION 8. P12153 - LOAD BACKREST EXTENSION 9. P12154 - FORK 10. P12155 - SEAT (NON-SUSPENSION) 11. P12156 - SEAT (FULL SUSPENSION) (SHEET 1 OF 2) 12. P12156 - SEAT (FULL SUSPENSION) (SHEET 2 OF 2)

2. ENGINE ASSEMBLY

1. P12388 - CYLINDER BLOCK

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2. P12389 - CYLINDER HEAD 3. P12390 - CRANKSHAFT AND PISTONS 4. P12391 - CAMSHAFT AND VALVES 5. P12392 - TIMING GEAR COVER AND OIL PAN 6. P12393 - OIL PUMP AND FILTER 7. P12394 - ENGINE MOUNT 8. P12395 - FLYWHEEL 3. EXHAUST SYSTEM

1. P12395 - MANIFOLDS 2. P12397 - EXHAUST (STANDARD) 3. P12209 - EXHAUST (LOW EMISSIONS) 4. P12159 - EXHAUST (TYPES GS AND LPS)

4. COOLING SYSTEM

1. P12396 - COOLING 2. P12398 - RADIATOR AND HOSES

5. FUEL SYSTEM

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1. P12399 - FUEL TANK (GASOLINE)

2. P12400 - FUEL TANK (LPG)

3. P12237 - FUEL SYSTEM (LPG)

4. P15022 - FUEL SYSTEM (EPA COMPLIANT) (LPG) (S/N B810N03441B =>) 5. P12223 - CARBURETOR (LPG) (OPEN LOOP)

6. P12225 - REGULATOR (OPEN LOOP)

7. P12220 - CARBURETOR (LPG) (CLOSED LOOP) 9. P12402 - CARBURETOR (GASOLINE) 11. P12412 - AIR FILTER (GASOLINE)

8. P12221 - REGULATOR (CLOSED LOOP)

10. P12495 - GOVERNOR (GASOLINE AND LPG) 12. P12413 - AIR FILTER (LPG)

13. P12419 - ENGINE FUEL SUPPLY (GASOLINE)

14. P12414 - ENGINE FUEL SUPPLY (LPG)

15. P15025 - ENGINE FUEL SYSTEM (EPA COMPLIANT) (LPG) (S/N B810N03441B =>) 16. P12415 - THROTTLE PEDAL LINKAGE (GASOLINE) (FORWARD AND REVERSE LEVER) (=> S/N B810N01945Z) 17. P13205 - THROTTLE PEDAL LINKAGE (GASOLINE) (FORWARD AND REVERSE LEVER) (S/N B810N01946Z =>) 18. P12416 - THROTTLE PEDAL LINKAGE (LPG FORWARD AND REVERSE LEVER) (=> S/N B810B01945Z) 19. P13187 - THROTTLE PEDAL LINKAGE (LPG FORWARD AND REVERSE LEVER) (S/N B810B01946Z =>) 20. P13201 - FOOT DIRECTIONAL CONTROL PEDAL LINKAGE (GASOLINE) 21. P13202 - FOOT DIRECTIONAL CONTROL PEDAL LINKAGE (LPG) 22. P12417 - FOOT DIRECTIONAL CONTROL PEDAL LINKAGE (AND BRACKET ASSEMBLY) 23. P12418 - FOOT DIRECTIONAL CONTROL PEDAL 6. ELECTRICAL SYSTEM

1. P12420 - ELECTRICAL (ENGINE) 2. P15026 - ENGINE ELECTRICAL (EPA COMPLIANT) (S/N B810N03441B =>) 3. P12421 - DISTRIBUTOR

4. P12423 - ALTERNATOR

5. P12424 - STARTER (GASOLINE AND LPG) 6. P12425 - ELECTRICAL (GASOLINE AND LPG) 7. P12426 - ELECTRICAL (TYPE GS AND LPS) 9. P12428 - INSTRUMENT CLUSTER

8. P12427 - ELECTRICAL (COWL)

10. P12496 - BATTERY

11. P12429 - WIRE HARNESS (TAIL LIGHT) (=> S/N B810N04013B) 12. P15186 - WIRE HARNESS (REAR LIGHTS) (S/N B810N04014B =>)

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13. P12430 - TAIL LIGHTS (=> S/N B810N04013B) 14. P15188 - LIGHTS, LED BACK-UP AND BRAKE (S/N B810N04014B =>) 15. P12431 - WIRE HARNESS (ENGINE) (GASOLINE AND LPG) 16. P12212 - WIRE HARNESS (ENGINE) (GASOLINE AND LPG WITH LOW EMISSIONS) 17. P12213 - WIRE HARNESS (ENGINE) (LPG WITH LOW EMISSIONS TYPE "S") 18. P12432 - WIRE HARNESS (COWL) 7. TRANSMISSION

19. P12434 - WIRE HARNESS (SEAT SWITCH)

1. P12403 - TRANSMISSION HOUSING 2. P12404 - TRANSMISSION GEARS 3. P12405 - HYDRAULIC CLUTCH 4. P12406 - DIFFERENTIAL 5. P12407 - CONTROL VALVE 6. P12408 - SOLENOID VALVE (=> 10/2003) 7. P12409 - TRANSMISSION HYDRAULIC LINES 8. P12410 - GEAR PUMP 9. P12435 - END PLATE ASSEMBLY 10. P12436 - SHIFT LEVER

8. DRIVE AXLE

1. P12437 - DRIVE AXLE 2. P12438 - DRIVE WHEEL AND TIRE ASSEMBLIES (STANDARD TREAD) 3. P12439 - DRIVE WHEEL AND TIRE ASSEMBLIES (INTERMEDIATE TREAD) 4. P12440 - DRIVE WHEEL AND TIRE ASSEMBLIES (WIDE TREAD) (GP/GLP 030 AF) 5. P12441 - DRIVE WHEEL AND TIRE ASSEMBLIES (SPLIT RIM)

9. STEERING SYSTEM

1. P12447 - STEERING COLUMN

2. P12448 - STEERING AXLE

3. P12449 - STEERING CONTROL UNIT

4. P12450 - STEERING CYLINDER

5. P12451 - TIRE AND WHEEL (STEER WHEEL) 6. P12452 - TIRE AND WHEEL (STANDARD TREAD) (DRIVE WHEEL WITH STUDDED RIM) 10. BRAKE SYSTEM

1. P12442 - BRAKE PEDAL LINKAGE

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2. P12443 - BRAKE (LEFT HAND AND RIGHT HAND) 3. P12444 - BRAKE LINES 4. P12445 - MASTER CYLINDER 5. P12446 - PARK BRAKE LEVER 11. HYDRAULIC SYSTEM 1. P12456 - HYDRAULICS 4. P12458 - TILT CYLINDER

2. P12457 - HYDRAULIC PUMP

3. P12333 - PUMP DRIVE SHAFT

5. P12479 - MAST INSTALLATION

6. P12480 - VALVE ATTACHING PARTS (THREE FUNCTION) 7. P12481 - VALVE ATTACHING PARTS (FOUR FUNCTION) 8. P12482 - CONTROL VALVE (THREE FUNCTION) 9. P12483 - CONTROL VALVE (FOUR FUNCTION) (SINGLE RELIEF WITH OVER LOAD RELIEF VALVE) 12. MAST-TWO STAGE LIMITED FREE-LIFT 1. P12459 - OUTER MAST (TWO STAGE LIMITED FREE-LIFT) 2. P12460 - INNER MAST (TWO STAGE LIMITED FREE-LIFT) 3. P12461 - LIFT (TWO STAGE LIMITED FREE-LIFT) 4. P12462 - LIFT CYLINDER (LEFT HAND) (TWO STAGE LIMITED FREE-LIFT) 5. P12463 - LIFT CYLINDER (RIGHT HAND) (TWO STAGE LIMITED FREE-LIFT) 6. P12453 - CARRIAGE (SIX ROLLER) (TWO STAGE LIMITED FREE-LIFT) 13. MAST-THREE STAGE FULL FREE-LIFT

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1. P12464 - OUTER MAST (THREE STAGE FULL FREE-LIFT) 2. P12465 - INTERMEDIATE (THREE STAGE FULL FREE-LIFT) 3. P12466 - INNER MAST (THREE STAGE FULL FREE-LIFT) 4. P12467 - MAIN LIFT (THREE STAGE FULL FREE-LIFT) 5. P12468 - FREE-LIFT (THREE STAGE FULL FREE-LIFT) 6. P12469 - MAIN CYLINDER (LEFT HAND) (THREE STAGE FULL FREE-LIFT) 7. P12470 - MAIN CYLINDER (RIGHT HAND) (THREE STAGE FULL FREE-LIFT) 8. P12471 - FREE-LIFT CYLINDER (THREE STAGE FULL FREE-LIFT) 9. P12454 - CARRIAGE (SIX ROLLER) (THREE STAGE FULL FREE-LIFT) 14. MAST-TWO STAGE FULL FREE-LIFT

1. P12472 - OUTER MAST (TWO STAGE FULL FREE-LIFT) 2. P12473 - INNER MAST (TWO STAGE FULL FREE-LIFT) 3. P12474 - MAIN LIFT (TWO STAGE FULL FREE-LIFT) 4. P12475 - FREE-LIFT (TWO STAGE FULL FREE-LIFT) 5. P12476 - MAIN CYLINDER (LEFT HAND) (TWO STAGE FULL FREE-LIFT) 6. P12477 - MAIN CYLINDER (RIGHT HAND) (TWO STAGE FULL FREE-LIFT) 7. P12478 - FREE-LIFT CYLINDER (TWO STAGE FULL FREE-LIFT) 8. P12455 - CARRIAGE (SIX ROLLER) (TWO STAGE FULL FREE-LIFT)

15. ATTACHMENTS AND HEADER HOSE GROUP

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1. P12484 - SIDE-SHIFT CARRIAGE

2. P12485 - SIDE-SHIFT CYLINDER

3. P12503 - INTEGRAL SIDE-SHIFT CARRIAGE (TWO STAGE LIMITED FREE-LIFT) 4. P12504 - INTEGRAL SIDE-SHIFT CARRIAGE (TWO STAGE FULL FREE-LIFT) 5. P12505 - INTEGRAL SIDE-SHIFT CARRIAGE (THREE STAGE FULL FREE-LIFT) 6. P12506 - INTEGRAL SIDE-SHIFT CYLINDER 7. P12507 - INTEGRAL SIDE-SHIFT HYDRAULIC HOSES (TWO STAGE LIMITED FREE-LIFT) 8. P12508 - INTEGRAL SIDE-SHIFT HYDRAULIC HOSES (TWO STAGE FULL FREE-LIFT) (THREE STAGE FULL FREE-LIFT) 9. P12486 - HOSE TAKE-UP (TWO STAGE LIMITED FREE-LIFT) (THREE FUNCTION) 10. P12487 - HOSE TAKE-UP (TWO STAGE LIMITED FREE-LIFT) (FOUR FUNCTION) 11. P12488 - HOSE TAKE-UP (THREE STAGE FULL FREE-LIFT) (THREE FUNCTION) 12. P12489 - HOSE TAKE-UP (THREE STAGE FULL FREE-LIFT) (FOUR FUNCTION) 13. P12491 - HOSE TAKE-UP (TWO STAGE FULL FREE-LIFT) (THREE AND FOUR FUNCTION) 16. OPTIONS

1. P12492 - LIFTING EYES 2. P12493 - DRIVE AND TURN LIGHTS 3. P12494 - AUDIBLE ALARM

17. FIELD CONVERSION KITS

1. HYDRAULIC CONTROL VALVE 3. LIGHT

4. RIM AND FENDER

2. DRIVE TIRE AND FENDER 5. BACK BUZZER

6. MIRROR MOUNT

7. AUXILIARY TUBE EXTENSION KIT

8. MISCELLANEOUS

9. TILT MAST (5° BACK)

10. HEADER HOSE CONVERSION KIT (TWO STAGE LIMITED FREE-LIFT) 11. HEADER HOSE CONVERSION KIT (THREE STAGE FULL FREE-LIFT) 12. HEADER HOSE CONVERSION KIT (TWO STAGE FULL FREE-LIFT) How to Use the Online Parts Manual

A Note on Parts Listings Accuracy Every effort has been made to accurately reflect the correct parts listing. Links to associated aftermarket databases have been annotated. It is, however, incumbent upon you to properly interpret the information provided for your specific needs.

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Yale Axcess Online ©2012 Yale Axcess Online

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B810 (GP/GLP030-040AF) > GENERAL TRUCK Assembly > P12144 - GENERAL TRUCK Figure

B810 (GP/GLP030-040AF) > GENERAL TRUCK Assembly > P12144 - GENERAL TRUCK Figure

Ref #

Part # Description / Notes

1

Qty Data Links ●

Qty: 2

Load Fork

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B810 (GP/GLP030-040AF) > GENERAL TRUCK Assembly > P12144 - GENERAL TRUCK Figure 2

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Qty: 1

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Qty: 1

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Qty: 1

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Qty: 1

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Qty: 1

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Qty: AR

Load Backrest 3

NSS Mast-Two Stage Limited Free-Lift

3

NSS Mast-Two Stage Full Free-Lift

3

NSS Mast-Three Stage Full Free-Lift

4 Seat (Operator) 5 Overhead Guard 6 Accelerator Pedal 7 Floor Plates 8 Counterweight 9 Steer Axle 10 Drive Axle Assembly 11 Label and Plate Location

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B810 (GP/GLP030-040AF) > GENERAL TRUCK Assembly > P12145 - FRAME AND FLOORPLATES Figure

B810 (GP/GLP030-040AF) > GENERAL TRUCK Assembly > P12145 - FRAME AND FLOORPLATES Figure

Ref #

Part # Description / Notes

Qty Data Links

1

524141602

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Qty: 1

Module (Upper) (Standard Tread)

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B810 (GP/GLP030-040AF) > GENERAL TRUCK Assembly > P12145 - FRAME AND FLOORPLATES Figure 1

524141605

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Qty: 1

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Qty: 1

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Qty: 4

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Qty: 4

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Qty: 1

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Qty: 1

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Qty: 4

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Qty: 1

Module (Upper) (Intermediate Tread) 1

524141606 Module (Upper) (Wide Tread)

2

916703300 Rubber Mount

3

916704300 Rubber Mount

4

909903402 Washer

5

907968405 Nut

6

926148400 Floorplate Foot Directional Control Pedal

6

923167401 Floorplate Forward and Reverse Lever => S/N B810N01945Z

6

915899601 Floorplate S/N B810N01946Z =>

7

917936600 Floormat Foot Directional Control Pedal

7

752171700 Floormat Forward and Reverse Lever => S/N B810N01945Z

7

920490600 Floormat Forward and Reverse Lever S/N B810N01946Z =>

8

909472304 Anti-Slip Tread (Step)

9

910279600 Cowl Cover (LH)

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B810 (GP/GLP030-040AF) > GENERAL TRUCK Assembly > P12145 - FRAME AND FLOORPLATES Figure 10

912394600

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Qty: 1

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Qty: 1

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Qty: 6

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Qty: 1

Cover (Cowl, Center) => S/N B810N01945Z 10

920171600 Cowl Cover (Cowl, Center) S/N B810N01946Z =>

11

919970401 Cover (RH) Forward and Reverse Lever

11

925730400 Cover (RH) Foot Directional Control Pedal

12

904184103 Screw

13

912291315 Trim Forward and Reverse Lever

14

919920400 Cap

15

449001389 Capscrew

16

940101908 Washer

17

920127400 Plate

18

449001179 Capscrew

19

502566903 Washer

20

915483402 Cover (Without Turn Signals) (Without Turn Signals) Foot Directional Control Pedal Forward and Reverse Lever

20

909950602 Cover (Rear)

20

909951602

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B810 (GP/GLP030-040AF) > GENERAL TRUCK Assembly > P12145 - FRAME AND FLOORPLATES Figure Cover (Front) 21

915483403

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Qty: 5

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Qty: 1

Cover (With Turn Signals) (With Turn Signals) Foot Directional Control Pedal 21

909950603 Cover (Rear)

21

909951603 Cover (Front)

22

915483401 Cover (With Turn Signals) (With Turn Signals) Forward and Reverse Lever

22

909950601 Cover (Rear)

22

909951601 Cover (Front)

23

921698300 Boot Forward and Reverse Lever

23

934592300 Boot Foot Directional Control Pedal

24

909904403 Screw

25

920600400 Cap (Noise Reduction)

26

910543111 Cap (LPG Only)

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B810 (GP/GLP030-040AF) > GENERAL TRUCK Assembly > P12146 - ENGINE COVER AND SIDE DOORS Figure

B810 (GP/GLP030-040AF) > GENERAL TRUCK Assembly > P12146 - ENGINE COVER AND SIDE DOORS Figure

Ref #

Part # Description / Notes

Qty Data Links

1

908594741

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Qty: 1

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B810 (GP/GLP030-040AF) > GENERAL TRUCK Assembly > P12146 - ENGINE COVER AND SIDE DOORS Figure Engine Cover => S/N B810N01751Y 1

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Qty: 1

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Qty: 4

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Qty: 8

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Qty: 8

449022016

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Qty: 8

Lockwasher

Bulletins

922307300

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Qty: 2

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Qty: 4

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Qty: 4

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Qty: 1

908594742 Engine Cover S/N B810N01752Y =>

2

449001013 Capscrew

3

023604600 Lockwasher

3

504226242 Washer (Optional)

4

5

Hinge Engine Cover => S/N B810N01500Y 5

922307300 Hinge Engine Cover S/N B810N01501Y =>

6

912326300 Pin

7

449021006 Washer

8

965801908 Cotter Pin

9

922134300 Support

10

922650402 Spring

11

909835611

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B810 (GP/GLP030-040AF) > GENERAL TRUCK Assembly > P12146 - ENGINE COVER AND SIDE DOORS Figure Plate 12

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Qty: 2

449021001

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Qty: 2

Washer

Bulletins

912291312

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Qty: 2

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Qty: 3

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Qty: 1

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Qty: 1

449015014

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Qty: 2

Nut

Bulletins

911833613

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Qty: 1

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Qty: 1

932729901 Capscrew

13

915340401 Hinge (LH)

14

915340402 Hinge (RH)

15

449001415 Capscrew

16

917426300 Rubber Cushion (Rubber)

17

502398907 Washer

18

580032373 Capscrew

19

20

Trim 21

932729903 Capscrew

22

449001073 Capscrew

23

909910404 Capscrew

24

25

Cover (LH) (GAS) 25

911833614

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B810 (GP/GLP030-040AF) > GENERAL TRUCK Assembly > P12146 - ENGINE COVER AND SIDE DOORS Figure Cover (LH) (LPG) 26

912685612

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Qty: 8

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Panel (RH) 27

922650401 Spring (Low Rider Seat)

28

923179401 Trim Seal

29

923179404 Strip

30

905030703 Hood Liner

31

916971301 Clip (Liner)

32

925992301 Pad (Front Plate)

33

014195600 Grommet

34

919661401 Cover Engine Cover

35

524148688 Hinge Engine Cover => S/N B810N01500Y

36

520037852 Washer

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B810 (GP/GLP030-040AF) > GENERAL TRUCK Assembly > P12147 - COUNTERWEIGHT Figure

B810 (GP/GLP030-040AF) > GENERAL TRUCK Assembly > P12147 - COUNTERWEIGHT Figure

Ref #

Part # Description / Notes

Qty Data Links

1

905319700

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Qty: 1

Counterweight (GP/GLP 030 AF)

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B810 (GP/GLP030-040AF) > GENERAL TRUCK Assembly > P12147 - COUNTERWEIGHT Figure 1

905321700

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Qty: 1

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Qty: 1

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Qty: AR

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Qty: 4

449022016

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Qty: 4

Lockwasher

Bulletins

449001415

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Qty: 4

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Qty: 2

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Qty: 2

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Qty: 2

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Qty: 1

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Qty: 1

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Qty: 3

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Qty: 2

Counterweight (GP/GLP 040 AF) 2

900008252 Seal

3

922410300 Shim

4

504226242 Washer

5

6

Capscrew 7

955400911 Washer

8

449001405 Capscrew

9

910590100 Washer

10

924230300 Pin

11

917595300 Cap

12

504240785 Fastener

13

504071792 Washer

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B810 (GP/GLP030-040AF) > GENERAL TRUCK Assembly > P12148 - HOOD LATCH KIT Figure

B810 (GP/GLP030-040AF) > GENERAL TRUCK Assembly > P12148 - HOOD LATCH KIT Figure

Ref #

Part # Description / Notes

Qty Data Links

1

923532400

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Qty: 1

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Qty: 1

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Qty: 1

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Qty: 1

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Qty: 2

449022016

●

Qty: 4

Lockwasher

Bulletins

580032373

●

Arm 2

928037300 Pin

3

928036300 Push Rod

3

909959401 Cotter Pin

4

023604600 Lockwasher

5

6

Qty: 2

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