Yale B810 (GDP GLP16-20AF Europe) Parts Manual - PDF DOWNLOAD

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Parts Information Assemblies Available For B810 (GDP/GLP16-20AF Europe) 1. GENERAL TRUCK

1. FRAME AND FLOORPLATES 2. ENGINE COVER

3. COUNTERWEIGHT

4. SEAT (FULL SUSPENSION) (SHEET 1 OF 2) 5. SEAT (FULL SUSPENSION) (SHEET 2 OF 2) 6. SEAT (NON-SUSPENSION) 8. FENDER

7. LABELS

9. HOOD LATCH

10. NOISE REDUCTION (ENGINE COVER) 11. NOISE REDUCTION (FRAME) 12. OVERHEAD GUARD 2. DIESEL ENGINE (2.5L)

1. ENGINE MOUNT (GDP 16/20 AF) 2. UPSWEPT EXHAUST (GDP 16/20 AF)

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3. RADIATOR (GDP 16/20 AF) 4. CYLINDER BLOCK (GDP 16/20 AF) 5. CYLINDER HEAD (GDP 16/20 AF) 6. CAMSHAFT AND VALVES (GDP 16/20 AF) 7. CRANKSHAFT AND PISTON (GDP 16/20 AF) 8. TIMING GEAR COVER AND OIL SUMP (GDP 16/20 AF) 9. OIL PUMP (GDP 16/20 AF) 10. MANIFOLDS (GDP 16/20 AF) 11. FUEL SYSTEM (GDP 16/20 AF) (2.5L) 12. FUEL FILTER (GDP 16/20 AF) 13. NOZZLE HOLDER (GDP 16/20 AF) 14. INJECTION PUMP (GDP 16/20 AF) 15. COOLING SYSTEM (GDP 16/20 AF) 16. ELECTRICAL SYSTEM (GDP 16/20 AF) (2.5L) 3. LPG ENGINE (2.0L)

1. ENGINE MOUNT (GLP 16/20 AF) 2. UPSWEPT EXHAUST (GLP 16/20 AF) 3. RADIATOR (GLP 16/20 AF) 4. CYLINDER BLOCK (GLP 16/20 AF) 5. CYLINDER HEAD (GLP 16/20 AF) 6. CRANKSHAFT AND PISTON (GLP 16/20 AF) 7. CAMSHAFT AND VALVES (GLP 16/20 AF) 8. OIL SUMP AND TIMING GEAR (GLP 16/20 AF)

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9. INTAKE AND EXHAUST MANIFOLD (GLP 16/20 AF) 10. OIL PUMP AND FILTER (GLP 16/20 AF) 11. ELECTRICAL SYSTEM (GLP 16/20 AF) (2.0L) 12. FUEL SYSTEM (GLP 16/20 AF) (2.0L) 13. COOLING SYSTEM (GLP 16/20 AF) 4. FUEL SYSTEM 1. TANK (LPG) (GLP 16/20 AF)

2. FUEL SYSTEM (GLP 16/20 AF)

3. REGULATOR (OPEN LOOP) (GLP 16/20 AF) 5. GOVERNOR (GLP 16/20 AF)

4. CARBURETOR (LPG OPEN LOOP ) (GLP 16/20 AF)

6. AIR FILTER (GLP 16/20 AF)

7. AIR FILTER (GDP 16/20 AF)

8. FUEL TANK AND LINES (GDP 16/20 AF) 9. THROTTLE PEDAL LINKAGE (FORWARD AND REVERSE LEVER) (GDP 16/20 AF) (=> S/N B810B02183Z) 10. THROTTLE PEDAL LINKAGE (FORWARD AND REVERSE LEVER) (GDP 16/20 AF) (S/N B810B02184Z =>) 11. THROTTLE PEDAL LINKAGE (FORWARD AND REVERSE LEVER) (GLP 16/20 AF) (=> S/N B810B02204Z) 12. THROTTLE PEDAL LINKAGE (FORWARD AND REVERSE LEVER) (GLP 16/20 AF) (S/N B810B02205Z =>) 13. FOOT DIRECTIONAL CONTROL PEDAL LINKAGE (GLP 16/20 AF) 14. FOOT DIRECTIONAL CONTROL PEDAL LINKAGE (GDP 16/20 AF) 15. FOOT DIRECTIONAL CONTROL PEDAL AND BRACKET ASSEMBLY 16. FOOT DIRECTIONAL CONTROL PEDAL 5. ELECTRICAL SYSTEM

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1. ELECTRICAL SYSTEM (GLP 16/20 AF) 3. ELECTRICAL (COWL)

2. ELECTRICAL SYSTEM (GDP 16/20 AF)

4. DISTRIBUTOR (GLP 16/20 AF)

6. STARTER MOTOR (GLP 16/20 AF) 8. INSTRUMENT PANEL

7. STARTER MOTOR (GDP 16/20 AF)

9. BATTERY

11. WIRE HARNESS (LPG )

5. ALTERNATOR

10. WIRE HARNESS (CHASSIS) (GLP 16/20 AF)

12. WIRE HARNESS (CHASSIS) (GDP 16/20 AF)

13. WIRE HARNESS (COWL WITH FORWARD/REVERSE LEVER) (GP/GLP/GDP 16/20 AF) 14. WIRE HARNESS (COWL WITH FOOT DIRECTIONAL CONTROL PEDAL) (GP/GLP/GDP) 15. WIRE HARNESS (SEAT SWITCH) 6. STEERING SYSTEM

1. STEERING COLUMN 2. STEER AXLE 3. STEERING PUMP 4. STEERING CYLINDER

7. BRAKE SYSTEM

1. BRAKE PEDAL LINKAGE 2. BRAKE ASSEMBLY 3. BRAKE LINES 4. BRAKE MASTER CYLINDER 5. PARK BRAKE LEVER

8. TRANSMISSION

1. TRANSMISSION HOUSING 2. TRANSMISSION GEARS 3. HYDRAULIC CLUTCH (FORWARD AND REVERSE) 4. DIFFERENTIAL 6. DRIVE AXLE

5. CONTROL VALVE 7. SOLENOID VALVE (=> 10/2003)

8. TRANSMISSION HYDRAULIC LINES

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9. CHARGE PUMP 10. END PLATE ASSEMBLY (GLP 16/20 AF) 11. END PLATE ASSEMBLY (GDP 16/20 AF) 12. SHIFT LEVER 9. HYDRAULIC SYSTEM

13. FLYWHEEL

1. HYDRAULICS GROUP

2. HYDRAULIC PUMP (GDP 16/20 AF)

3. HYDRAULIC PUMP (GLP 16/20 AF)

4. TILT CYLINDER

5. VALVE ATTACHING PARTS (THREE FUNCTION) 6. VALVE ATTACHING PARTS (FOUR FUNCTION) 7. CONTROL VALVE (THREE FUNCTION WITHOUT UNLOADER VALVE) 8. CONTROL VALVE (FOUR FUNCTION WITH UNLOADER VALVE) 9. CONNECTING HOSES

10. PUMP DRIVE (GDP 16/20 AF)

11. PUMP DRIVE (GLP 16/20 AF) 10. MAST-TWO STAGE LIMITED FREE-LIFT 1. OUTER MAST (TWO STAGE LIMITED FREE-LIFT) 2. INNER MAST (TWO STAGE LIMITED FREE-LIFT) 3. LIFT (TWO STAGE LIMITED FREE-LIFT) 4. LIFT CYLINDER (LEFT HAND) (TWO STAGE LIMITED FREE-LIFT) 5. LIFT CYLINDER (RIGHT HAND) (TWO STAGE LIMITED FREE-LIFT) 6. CARRIAGE (SIX ROLLER) (TWO STAGE LIMITED FREE-LIFT) 7. HEADER HOSE (THREE FUNCTION) (TWO STAGE LIMITED FREE-LIFT) 11. MAST-THREE STAGE FULL FREE-LIFT

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1. OUTER MAST (THREE STAGE FULL FREE-LIFT) 2. INTERMEDIATE MAST (THREE STAGE FULL FREE-LIFT) 3. INNER MAST (THREE STAGE FULL FREE-LIFT) 4. MAIN LIFT (THREE STAGE FULL FREE-LIFT) 5. FREE-LIFT (THREE STAGE FULL FREE-LIFT) 6. MAIN CYLINDER (LEFT HAND) (THREE STAGE FULL FREE-LIFT) 7. MAIN CYLINDER (RIGHT HAND) (THREE STAGE FULL FREE-LIFT) 8. FREE-LIFT CYLINDER (THREE STAGE FULL FREE-LIFT) 9. CARRIAGE (SIX ROLLER) (THREE STAGE FULL FREE-LIFT) 10. HEADER HOSE (THREE FUNCTION) (THREE STAGE FULL FREE-LIFT) 11. HEADER HOSE (FOUR FUNCTION) (THREE STAGE FULL FREE-LIFT) 12. MAST-TWO STAGE FULL FREE-LIFT 1. OUTER MAST (TWO STAGE FULL FREE-LIFT) 2. INNER MAST (TWO STAGE FULL FREE-LIFT) 3. MAIN LIFT (TWO STAGE FULL FREE-LIFT) 4. FREE-LIFT (TWO STAGE FULL FREE-LIFT) 5. MAIN CYLINDER (LEFT HAND) (TWO STAGE FULL FREE-LIFT) 6. MAIN CYLINDER (RIGHT HAND) (TWO STAGE FULL FREE-LIFT) 7. FREE-LIFT CYLINDER (TWO STAGE FULL FREE-LIFT) 8. CARRIAGE (SIX ROLLER) (TWO STAGE FULL FREE-LIFT) 9. HEADER HOSE (THREE FUNCTION) (TWO STAGE FULL FREE-LIFT) 10. HEADER HOSE (FOUR FUNCTION) (TWO STAGE FULL FREE-LIFT) 13. FORKS, LOAD BACKREST, AND MAST INSTALLATION

1. LOAD BACKREST EXTENSION 2. FORKS (1600 KG)

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3. FORKS (2000 KG) 4. MAST INSTALLATION 14. OPTIONS 1. SIDE-SHIFT CARRIAGE

2. SIDE-SHIFT CYLINDER

3. INTEGRAL SIDE-SHIFT CARRIAGE (TWO STAGE LIMITED FREE-LIFT) 4. INTEGRAL SIDE-SHIFT CARRIAGE (TWO STAGE FULL FREE-LIFT) 5. INTEGRAL SIDE-SHIFT CARRIAGE (THREE STAGE FULL FREE-LIFT) 6. INTEGRAL SIDE-SHIFT CYLINDER 7. INTEGRAL SIDE-SHIFT HYDRAULIC HOSES (TWO STAGE LIMITED FREE-LIFT) 8. INTEGRAL SIDE-SHIFT HYDRAULIC HOSES (TWO STAGE AND THREE STAGE FULL FREE-LIFT) 9. AUXILIARY TUBES (TWO AND THREE STAGE FULL FREE-LIFT) (FOUR FUNCTION GROUP) 10. DRIVE WHEEL AND TIRE (GDP/GLP 20 AF) (SHEET 1 OF 2) 11. DRIVE WHEEL AND TIRE (GDP/GLP 20 AF) (SHEET 2 OF 2) 12. WHEEL AND TIRE (DRIVE WHEEL) 14. BACK-UP ALARM

13. WHEEL AND TIRE (STEER WHEEL)

15. DRIVE, TURN, AND SIDELIGHTS (=> S/N B810B03239A)

16. DRIVE, TURN, AND SIDELIGHTS (S/N B810B03240A =>) 18. STROBE LIGHT

17. BEACON LAMP

19. TAIL LIGHT (=> S/N B810B04149B)

20. LIGHTS BACK-UP AND BRAKE (S/N B810B04150B =>) 21. WIRE HARNESS (TAIL LIGHT) (=> S/N B810B04149B) 22. WIRE HARNESS (REAR LIGHT) (S/N B810B04150B =>)

23. MIRROR

How to Use the Online Parts Manual

A Note on Parts Listings Accuracy Every effort has been made to accurately reflect the correct parts listing. Links to associated aftermarket databases have been annotated. It is, however, incumbent upon you to properly interpret the information provided for your specific needs.

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©2012 Yale Axcess Online

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B810 (GDP/GLP16-20AF Europe) > GENERAL TRUCK Assembly > FRAME AND FLOORPLATES Figure

B810 (GDP/GLP16-20AF Europe) > GENERAL TRUCK Assembly > FRAME AND FLOORPLATES Figure

Ref #

Part # Description / Notes

Qty Data Links

1

524141602

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Qty: 1

Module (Upper) (Standard)

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B810 (GDP/GLP16-20AF Europe) > GENERAL TRUCK Assembly > FRAME AND FLOORPLATES Figure 2

916703300

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Qty: 3

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Qty: 1

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Qty: 4

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Qty: 4

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Qty: 1

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Qty: 1

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Qty: 1

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Qty: 1

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Qty: 1

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Qty: 1

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Qty: 1

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Qty: 1

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Qty: 1

Rubber Mount 3

916704300 Rubber Mount

4

909903402 Washer

5

907968405 Nut

6

923167401 Floorplate Forward and Reverse Lever => S/N B810B02183Z Diesel

6

923167401 Floorplate Forward and Reverse Lever => S/N B810B02204Z LPG

6

926148400 Floorplate Foot Directional Control Pedal

6

915899601 Floorplate Forward and Reverse Lever S/N B810B02184Z => Diesel

6

915899601 Floorplate Forward and Reverse Lever S/N B810B02205Z => LPG

7

904061701 Floormat Forward and Reverse Lever => S/N B810B02183Z Diesel

7

904061701 Floormat Forward and Reverse Lever => S/N B810B02204Z LPG

7

907239701 Floormat Forward and Reverse Lever S/N B810B02184Z => Diesel

7

907239701

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B810 (GDP/GLP16-20AF Europe) > GENERAL TRUCK Assembly > FRAME AND FLOORPLATES Figure Floormat Forward and Reverse Lever S/N B810B02205Z => LPG 7

907669705

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Qty: 1

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Qty: 4

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Qty: 1

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Qty: 1

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Qty: 1

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Qty: 1

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Qty: 1

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Qty: 1

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Qty: 1

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Qty: 1

●

Qty: 1

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Qty: 6

Floormat Foot Directional Control Pedal 8

909472304 Anti-Slip Tread (Step)

9

910279600 Cowl Cover (LH) (Cowl) Forward and Reverse Lever

10

912394600 Cover (Cowl) (Center) Forward and Reverse Lever => S/N B810B02183Z Diesel

10

912394600 Cover (Cowl) (Center) Forward and Reverse Lever => S/N B810B02204Z LPG

10

912394600 Cover (Cowl) (Center) Foot Directional Control Pedal S/N B810B02184Z => Diesel

10

912394600 Cover (Cowl) (Center) Foot Directional Control Pedal S/N B810B02205Z => LPG

10

920171600 Cowl Cover (Cowl) (Center) Forward and Reverse Lever S/N B810B02184Z => Diesel

10

920171600 Cowl Cover (Cowl) (Center) Forward and Reverse Lever S/N B810B02205Z => LPG

11

919970401 Cover (RH) (Cowl) Forward and Reverse Lever

11

925730400 Cover (Cowl) Foot Directional Control Pedal

12

904184103 Screw

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B810 (GDP/GLP16-20AF Europe) > GENERAL TRUCK Assembly > FRAME AND FLOORPLATES Figure 13

912291315

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Qty: 1

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Qty: 2

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Qty: 4

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Qty: 4

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Qty: 1

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Qty: 4

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Qty: 4

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Qty: 1

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Qty: 1

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Qty: 1

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Qty: 1

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Qty: 1

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Qty: 1

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Qty: 1

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Qty: 1

Trim 14

919920400 Cap

15

449001389 Capscrew

16

940101908 Washer

17

920127400 Plate

18

449001179 Capscrew

19

909903401 Washer

20

915483401 Cover (With Turn Signals) (Forward/Reverse)

20

909951601 Cover (Front)

20

909950601 Cover (Rear)

21

915483402 Cover (Without Turn Signals) (Without Turn Signal)

21

909951602 Cover (Front)

21

909950602 Cover (Rear)

22

915483403 Cover (With Turn Signals) Foot Directional Control Pedal

22

909951603 Cover (Front)

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B810 (GDP/GLP16-20AF Europe) > GENERAL TRUCK Assembly > FRAME AND FLOORPLATES Figure 22

909950603

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Qty: 1

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Qty: AR

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Qty: 1

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Qty: 5

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Qty: 2

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Qty: 4

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Qty: 4

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Qty: 4

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Qty: 1

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Qty: 1

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Qty: 2

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Qty: 2

449022016

●

Qty: 2

Lockwasher

Bulletins

449015014

●

Cover (Rear) 23

921698300 Boot

23

934592300 Boot Foot Directional Control Pedal

24

909904403 Screw

25

921057300 Cover

26

449001302 Capscrew

27

504057795 449022013 Lockwasher

28

449021006 Washer

29

912875600 Cover Low Noise

30

926074300 Plate Low Noise

31

932729905 Capscrew Low Noise

32

904310402 Washer Low Noise

33

34

Nut Low Noise 35

920600400

Qty: 2

Bulletins ●

Qty: 2

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B810 (GDP/GLP16-20AF Europe) > GENERAL TRUCK Assembly > FRAME AND FLOORPLATES Figure Cap Low Noise 36

915163401

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Qty: 1

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Qty: 1

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Qty: 1

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Qty: 1

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Qty: 1

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Qty: 1

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Qty: 1

Pad Low Noise => S/N B810B02183Z Diesel 36

915163401 Pad Low Noise => S/N B810B02204Z LPG

36

931171401 Pad Low Noise S/N B810B02184Z => Diesel

36

931171401 Pad Low Noise S/N B810B02205Z => LPG

37

922815301 Pad (GDP 16-20 AF) Low Noise

38

920053409 Pad (GDP 16-20 AF) Low Noise

39

910543108 Cap Low Noise

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B810 (GDP/GLP16-20AF Europe) > GENERAL TRUCK Assembly > ENGINE COVER Figure

B810 (GDP/GLP16-20AF Europe) > GENERAL TRUCK Assembly > ENGINE COVER Figure

Ref #

Part # Description / Notes

Qty Data Links

1

908594741

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Qty: 1

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B810 (GDP/GLP16-20AF Europe) > GENERAL TRUCK Assembly > ENGINE COVER Figure Engine Cover => S/N B810B01822Y 1

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Qty: 1

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Qty: 4

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Qty: 8

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Qty: 8

449022016

●

Qty: 8

Lockwasher

Bulletins

922307300

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Qty: 1

●

Qty: 2

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Qty: 2

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Qty: 4

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Qty: 4

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Qty: 1

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Qty: 1

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Qty: 1

908594742 Engine Cover S/N B810B01823Y =>

2

449001013 Capscrew

3

023604600 Lockwasher

3

504226242 Washer (Optional)

4

5

Hinge => S/N B810B02144Z 5

922307300 Hinge S/N B810B02145Z =>

6

912326300 Pin

7

449021006 Washer

8

965801908 Cotter Pin

9

922134300 Support

10

922650402 Spring

11

909835611 Plate

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B810 (GDP/GLP16-20AF Europe) > GENERAL TRUCK Assembly > ENGINE COVER Figure 12

932729901

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Qty: 1

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Qty: 1

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Qty: 1

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Qty: 4

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Qty: 2

●

Qty: AR

●

Qty: 2

449021001

●

Qty: 2

Washer

Bulletins

912291312

●

Qty: 2

●

Qty: AR

●

Qty: 1

●

Qty: 1

449015014

●

Qty: 2

Nut

Bulletins

911833614

●

Qty: 1

●

Qty: 1

Capscrew 13

915340401 Hinge (LH)

14

915340402 Hinge (RH)

15

449001415 Capscrew

16

917426300 Rubber Cushion (Rubber)

17

502398907 Washer

18

580032373 Capscrew

19

20

Trim 21

449021006 Washer

22

449001073 Capscrew

23

449001202 Capscrew

24

25

Cover (LH) (GLP 16-20 AF) 25

911834612

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B810 (GDP/GLP16-20AF Europe) > GENERAL TRUCK Assembly > ENGINE COVER Figure Cover (LH) (GDP 16-20 AF) 26

912684612

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Qty: 1

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Qty: 1

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Qty: 1

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Qty: 1

●

Qty: 4

Door (RH) (GDP 16-20 AF) 26

912685612 Panel (RH) (GLP 16-20 AF)

27

922650401 Spring

28

524148688 Hinge => S/N B810B02144Z

29

520037852 Washer

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B810 (GDP/GLP16-20AF Europe) > GENERAL TRUCK Assembly > COUNTERWEIGHT Figure

B810 (GDP/GLP16-20AF Europe) > GENERAL TRUCK Assembly > COUNTERWEIGHT Figure

Ref #

Part # Description / Notes

Qty Data Links

1

905320700

●

Qty: 1

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B810 (GDP/GLP16-20AF Europe) > GENERAL TRUCK Assembly > COUNTERWEIGHT Figure Counterweight (GLP/GDP 16 AF) 1

●

Qty: 1

●

Qty: 1

●

Qty: AR

●

Qty: 4

449022016

●

Qty: 4

Lockwasher

Bulletins

930113903

●

Qty: 4

●

Qty: 2

●

Qty: 2

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Qty: 2

●

Qty: 1

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Qty: 1

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Qty: 1

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Qty: 2

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Qty: 2

905322700 Counterweight (GLP/GDP 20 AF)

2

900008212 Seal

3

922410300 Shim

4

504226242 Washer

5

6

Capscrew 7

955400911 Washer

8

449001405 Capscrew

9

910590100 Washer

10

924230300 Pin

11

917595300 Cap

12

920694401 Pad (GDP 16-20 AF)

13

920695401 Pad (GDP 16-20 AF)

14

920696401 Pad (GDP 16-20 AF)

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B810 (GDP/GLP16-20AF Europe) > GENERAL TRUCK Assembly > COUNTERWEIGHT Figure 15

921773301

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Qty: 4

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Qty: 1

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Qty: 1

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Qty: 3

Pad (GDP 16-20 AF) 16

916731401 Pad (GDP 16-20 AF)

17

917595300 Cap

18

504241795 Fastener

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B810 (GDP/GLP16-20AF Europe) > GENERAL TRUCK Assembly > SEAT (FULL SUSPENSION) (SHEET 1 OF 2) Figure

B810 (GDP/GLP16-20AF Europe) > GENERAL TRUCK Assembly > SEAT (FULL SUSPENSION) (SHEET 1 OF 2) Figure

Ref #

Part # Description / Notes

Qty Data Links

524139223

●

Qty: 1

Seat-Full Suspension

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B810 (GDP/GLP16-20AF Europe) > GENERAL TRUCK Assembly > SEAT (FULL SUSPENSION) (SHEET 1 OF 2) Figure 524139224

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Qty: 1

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Qty: 1

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Qty: 1

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Qty: 1

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Qty: 1

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Qty: 1

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Qty: 1

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Qty: 1

Seat-Full Suspension (Fabric) 1

524139579 Seat Cushion

1

524139580 Seat Cushion (Fabric)

2

524139581 Seat Cushion (Fabric)

2

580023146 Seat Cushion (Vinyl)

3

580013409 Kit-Seat Rail

4

580013410 Switch (Seat)

5

580013411 Wire Harness

6

580013412 Armrest (LH) (LH)

7

580013413 Operator Restraint (RH) (RH)

8

580013414 Armrest (LH)

9

580013415 Armrest (RH)

10

580013416 Kit-Cover (LH)

11

580013417 Kit-Cover (RH)

12

580013418

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B810 (GDP/GLP16-20AF Europe) > GENERAL TRUCK Assembly > SEAT (FULL SUSPENSION) (SHEET 1 OF 2) Figure Information Case 13

580013426

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Qty: 1

●

Qty: 1

●

Qty: 1

●

Qty: 4

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Qty: 4

●

Qty: 1

●

Qty: 2

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Qty: 1

Kit-Recliner 14

580013427 Knob

15

580013428 Kit-Seat Belt

16

023604600 Lockwasher

17

504238298 Locknut

18

931437301 Spacer (RH) (GLP 16 AF)

18

931437301 Spacer (GLP 20 AF, GDP 16-20 AF)

18

936060301 Spacer (LH) (GLP 16 AF)

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B810 (GDP/GLP16-20AF Europe) > GENERAL TRUCK Assembly > SEAT (FULL SUSPENSION) (SHEET 2 OF 2) Figure

B810 (GDP/GLP16-20AF Europe) > GENERAL TRUCK Assembly > SEAT (FULL SUSPENSION) (SHEET 2 OF 2) Figure

Ref #

Part # Description / Notes

Qty Data Links

1

580013419

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Qty: 1

Kit-Boot

http://www.yaleaxcessonline.com/eng/prt/viewFigure.c...01&illusCode=524144913%2DY01%2D05&thisBoard=YP120554 (1 of 2)13.03.2012 11:29:22