Xtreme Telehandler XR630 Forklift Parts Manual PN 158-0069-000 - PDF DOWNLOAD

158-0069-000

Xtreme Manufacturing, LLC (https://www.xmfg.com/) is headquartered in Las Vegas, Nevada, and has fabrication facilities in Selma, California.

In October 2013, Xtreme became the majority shareholder in Snorkel, LLC, a global aerial work platform manufacturer, which has manufacturing facilities in the US, UK & New Zealand, as well as a global sales distribution network. Find out more about Snorkel at www.Snorkellifts.com.

Xtreme Manufacturing 8550 Eastgate Road Henderson, NV 89015, USA Contact Us: T: 1.800.497.1704 T: 1.702.636.2969 F: 1.702.636.4943 E: info@xmfg.com

PN 158-0069-000 AUTHOR: OVY LUNGU REV X1 OCTOBER 2017 © 2017 XTREME MANUFACTURING. ALL RIGHTS RESERVED

Table Of Contents

TABLE OF CONTENTS DESCRIPTION

PAGE NO.

SECTION 1 - GENERAL INFORMATION

3

SECTION 2 - INSTALL

11

SECTION 3 - ENGINE

53

SECTION 4 - DRIVELINE

63

SECTION 5 - STEERING, BRAKES, WHEELS, & TIRES

69

SECTION 6 - HYDRAULIC SYSTEM

77

SECTION 7 - ELECTRICAL SYSTEM

97

SECTION 8 - BOOM

105

SECTION 9 - CAB AND FENDERS

129

SECTION 10 - ATTACHMENTS

145

SECTION 11 - LABELS, DECALS, AND LOAD CHARTS

151

ADDENDUM 1 - ENGINE

159

ADDENDUM 2 - AXLES

237

WARRANTY

253

1

Parts Manual

Section 1 - General Information

THIS PAGE INTENTIONALLY LEFT BLANK

Parts Manual

2

SECTION 1 GENERAL INFORMATION

3

Parts Manual

Section 1 - General Information

SERVICE BULLETINS

The following service bulletins have been incorporated in this manual:

TITLE

Parts Manual

BULLETIN NO.

4

COMMENTS

Section 1 - General Information

DESIGN CHANGE NOTICES

The following design change notices have been incorporated in this manual:

Title

Design Change Notice No.

5

Comments

Parts Manual

Section 1 - General Information About This Manual

Danger

This manual covers the Xtreme Manufacturing XR5519 Telehandler. Information is included for machines that have been manufactured to conform to all applicable requirements of the following organizations: yy American National Standards Institute (ANSI) yy Canadian Standards Association (CSA)

•

yy European Committee for Standardization (CE) yy Australian Standards (AS) certification

Part pages include a drawing and a bill of material (BOM). The BOM lists the item number that is on the drawing, the Snorkel/ Xtreme Manufacturing, LLC part number, quantity used and a description of the item.

Some call-outs in the drawings may have a balloon with two numbers. The top number is the item number and the bottom number is the quantity of the item at that location.

•

Death or serious injury by electrocution will result from contact with or inadequate clearance with energized power lines or apparatus.

• Never operate the forklift in an area where active overhead power lines, overhead or underground cables, or other power sources exist.

Contact the appropriate power or utility company to deenergize power lines or take other suitable precautions.

Keep the forklift, attachments, and loads a safe distance from electrical power lines.

• Remain at least 10 feet, plus an additional 0.4 inches for each 1,000 volts over 50,000 volts, from active power lines and other power sources.

• Work site operating directives and/or local or state codes might require a greater distance.

Know the maximum height and reach of this forklift.

Warning Modifications to the forklift or attachments could affect forklift capacity and/or stability which could result in death or serious injury. DO NOT make modifications to the forklift or attachments without prior written approval from the manufacturer.

Where such authorization is granted, capacity, operation, and maintenance instruction plates, tags, or labels shall be changed accordingly.

• Unauthorized modifications or alterations will void the warranty.

• DO NOT modify, disable, or bypass safety devices.

• DO NOT burn or drill holes in forks or other attachments.

While Xtreme Manufacturing, LLC has attempted in every way to confirm that all information in this manual is correct, improvements are being constantly made to the machine that may not be reflected in this manual.

If you find information in this manual that is not correct or is confusing, you are urged to report your findings to Xtreme Manufacturing, LLC for our evaluation. Your input is important to us and will be used in future printings of this manual.

Structural damage, modification, or alteration, including welding or drilling, can impair and weaken the protective capability of the Rollover Protective Structure/Falling Object Protective Structure (ROPS/FOPS) and could result in death or serious injury.

This machine is covered by a limited warranty that specifically identifies items warrantied by Xtreme Manufacturing, LLC and those items covered by original manufacturer's warranty. A copy of the Xtreme Manufacturing, LLC Limited Warranty is located at the end of this manual.

Warning

Repairs and Maintenance

California Proposition 65

Every person who maintains, inspects, tests or repairs the machine must be qualified and authorized to do so.

Battery posts, terminals, and related accessories contain lead and lead compounds, chemicals known to the State of California to cause cancer, birth defects, or other reproductive harm. Wash hands after handling these items.

Additional Information All correspondence relative to this machine, such as field reports, discrepancy reports, requests for information, etc., should be directed to:

Diesel and gasoline engine exhaust and some of its constituents are known by the State of California to cause cancer, birth defects or other reproductive harm.

Xtreme Manufacturing 8550 Eastgate Road Henderson, NV 89015, USA Toll Free: 1.800.497.1704 Las Vegas: 1.702.636.2969 Fax: 1.702.636.4943 Email: nfo@xmfg.com http://www.XMFG.com

Parts Manual

6

Section 1 - General Information

Abbreviations and Acronyms Term

Definition

A

AMPERES

AR

AS REQUIRED

ASTM

AMERICAN SOCIETY FOR TESTING AND MATERIALS

AWG

AMERICAN WIRE GAUGE

BHC

BUTTON HEAD CAP

BKDN

BREAKDOWN

DIA

DIAMETER

DPDT

DOUBLE-POLE, DOUBLE-THROW

FSHC

FLAT SOCKET HEAD CAP

FTG, FTNG

FITTINGS

HHC

HEX HEAD CAP

ID

INSIDE DIAMETER

LG

LONG

MM

MILLIMETER

NHA

NEXT HIGHER ASSEMBLY

NPT

NATIONAL PIPE THREAD

OD

OUTSIDE DIAMETER

OHM

OVAL HEAD MACHINE

PHM

PAN HEAD MACHINE

PWH

PAN WASHER HEAD

QD

QUICK-DISCONNECT

REF

REFERENCE

REG

REGULAR

SAE

SOCIETY OF AUTOMOTIVE ENGINEERS

SBHC

SOCKET BUTTON HEAD CAP

SHC

SOCKET HEAD CAP

SHS

SOCKET HEAD SHOULDER

SPDT

SINGLE-POLE, DOUBLE-THROW

SPST

SINGLE-POLE, SINGLE-THROW

STR

STRAIGHT

THD

THREAD

UNC

UNIFIED NATIONAL COARSE

UNF

UNIFIED NATIONAL FINE

V

VOLTS

7

Parts Manual

Section 1 - General Information NUMERICAL LIST OF PARTS BREAKDOWNS FIGURE NO.

PART NO.

DESCRIPTION

PAGE NO.

2-1 2-2

10011000

XR630 FINAL ASSEMBLY

12

10011001

INSTALL, 630 DRIVE LINE

14

2-3

10011020

630 CHASSIS WELDMENT

16

2-4A

10011002

INSTALL, 630 HYDRAULICS/ELECTRICAL

18

2-4B

158-0002-000

INSTALL, XR630 HYDRAULICS/ELECTRICAL

22

2-5

10011003

INSTALL, 630 ENGINE, DEUTZ

26

2-6

10011004

INSTALL, 630 OPEN CAB

34

2-7

10011005

INSTALL, 630 HOSES,HARNESS

38

2-8

10011006

INSTALL, 630 BOOM

40

2-9

10011007

INSTALL, 630 COVERS

44

3-1

10010022

ENGINE/PUMP ASSEMBLY, DEUTZ T4F

54

3-2

31016-000

COOLER ASSEMBLY

56

3-3

10012531

FUEL TANK ASSEMBLY, 630

58

3-4

13969-040

FUEL FILTER ASSEMBLY

60

4-1

10011001

630 DRIVE LINE

64

5-1

31053-000

STEERING COLUMN ASSEMBLY

70

5-2

14673-001

BRAKE PEDAL ASSEMBLY

72

5-3

10011060

WHEEL TIRE ASSEMBLY: - LH

74

5-3

10011061

WHEEL TIRE ASSEMBLY: - RH

74

6-1

10011040

HYDRAULIC TANK ASSEMBLY

78

6-2

30668-001

PRESSURE FILTER ASSEMBLY

80

6-3

10010199

MASTER CYLINDER ASSEMBLY

82

6-4

10011186

LIFT CYLINDER ASSEMBLY

84

6-5

31642-000

EXTEND CYL ASSY 630

86

6-6

10010870

SWAY CYLINDER ASSEMBLY, 630

88

6-7

31288-000

TILT CYL ASSY 5919

90

6-8

31177-000

PRIORITY VALVE ASSEMBLY

92

6-9

10010801

INSTALL, 5519 HOSE/ELECTRICAL ROUTING

94

6-10

10011206

CHASSIS HOSE KIT, 630

98

7-1

10010877

HARNESS, SR5519, MAIN ELECTRICAL

100

7-2

10011083

POWER CENTER ASSEMBLY

106

7-3

26613-000

BATTERY DISCONNECT SWITCH ASSEMBLY

108

8-1

31550-001

BOOM ASSEMBLY, 630

112

8-2

31551-001

OUTER BOOM ASSY, 630

120

8-3

31552-001

MID BOOM ASSY, 630

122

8-4

31553-001

INNER BOOM ASSY, 630

124

8-5

25122-000

SLIDE BLOCK ASSY

128

8-6

31641-000

SLIDE BLOCK ASSY, NARROW

128

8-7

31644-000

SLIDE BLOCK ASSY, NSM

129

8-8

31625-000

ASSY, 630 REAR BOOM COVER

130

8-9

31653-000

BOOM HOSE KIT, 630

132

Parts Manual

8

Section 1 - General Information NUMERICAL LIST OF PARTS BREAKDOWNS FIGURE NO.

PART NO.

DESCRIPTION

PAGE NO.

9-1

10011004

CAB ASSEMBLY, OPEN 630

134

9-2

10011200

KIT, BUILDERS CAB

138

9-3

10010634

DASHBOARD ASSEMBLY

140

9-4

27412-002

ACCELERATOR PEDAL ASSEMBLY

142

9-5

10010902

RIGHT FENDER ASSY, 630

144

9-6

10010903

LEFT FENDER ASSEMBLY, 630

146

10-1

31095-000

CARRIAGE ASSEMBLY

150

10-2

31147-000

CARRIAGE PIN ASSEMBLY

152

11-1

10011000

XR630 FINAL ASSEMBLY, DECALS

150

ALPHABETICAL LIST OF PARTS BREAKDOWNS DESCRIPTION

FIGURE NO.

PART NO.

PAGE NO.

ACCELERATOR PEDAL ASSEMBLY

9-4

27412-002

142

ASSY, 630 REAR BOOM COVER

8-8

31625-000

130

BATTERY DISCONNECT SWITCH ASSEMBLY

7-3

26613-000

108

BOOM ASSEMBLY, 630

8-1

31550-001

112

BOOM HOSE KIT, 630

8-9

31653-000

132

BRAKE PEDAL ASSEMBLY

5-2

14673-001

72

CAB ASSEMBLY, OPEN 630

9-1

10011004

134

CARRIAGE ASSEMBLY

10-1

31095-000

150

CARRIAGE PIN ASSEMBLY

10-2

31147-000

152

CHASSIS HOSE KIT, 630

6-10

10011206

98

COOLER ASSEMBLY

3-2

31016-000

56

DASHBOARD ASSEMBLY

9-3

10010634

140

ENGINE/PUMP ASSEMBLY, DEUTZ T4F

3-1

10010022

54

EXTEND CYL ASSY 630

6-5

31642-000

86

FUEL FILTER ASSEMBLY

3-4

13969-040

60

FUEL TANK ASSEMBLY, 630

3-3

10012531

58

HARNESS, SR5519, MAIN ELECTRICAL

7-1

10010877

100

HYDRAULIC TANK ASSEMBLY

6-1

10011040

78

INNER BOOM ASSY, 630

8-4

31553-001

124

INSTALL, 5519 HOSE/ELECTRICAL ROUTING

6-9

10010801

94

INSTALL, 630 BOOM

2-8

10011006

40

INSTALL, 630 COVERS

2-9

10011007

44

INSTALL, 630 DRIVE LINE

2-2

10011001

14

INSTALL, 630 ENGINE, DEUTZ

2-5

10011003

26

INSTALL, 630 HOSES,HARNESS

2-7

10011005

38

INSTALL, 630 HYDRAULICS/ELECTRICAL

2-4A

10011002

18

INSTALL, 630 OPEN CAB

2-6

10011004

34

INSTALL, XR630 HYDRAULICS/ELECTRICAL

2-4B

158-0002-000

22

KIT, BUILDERS CAB

9-2

10011200

138

9

Parts Manual

Section 1 - General Information ALPHABETICAL LIST OF PARTS BREAKDOWNS

Parts Manual

DESCRIPTION

FIGURE NO.

PART NO.

PAGE NO.

LEFT FENDER ASSEMBLY, 630

9-6

10010903

146

LIFT CYLINDER ASSEMBLY

6-4

10011186

84

MASTER CYLINDER ASSEMBLY

6-3

10010199

82

MID BOOM ASSY, 630

8-3

31552-001

122

OUTER BOOM ASSY, 630

8-2

31551-001

120

POWER CENTER ASSEMBLY

7-2

10011083

106

PRESSURE FILTER ASSEMBLY

6-2

30668-001

80

PRIORITY VALVE ASSEMBLY

6-8

31177-000

92

RIGHT FENDER ASSY, 630

9-5

10010902

144

SLIDE BLOCK ASSY

8-5

25122-000

128

SLIDE BLOCK ASSY, NARROW

8-6

31641-000

128

SLIDE BLOCK ASSY, NSM

8-7

31644-000

129

630 CHASSIS WELDMENT

2-3

10011020

16

630 DRIVE LINE

4-1

10011001

64

STEERING COLUMN ASSEMBLY

5-1

31053-000

70

SWAY CYLINDER ASSEMBLY, 630

6-6

10010870

88

TILT CYL ASSY 5919

6-7

31288-000

90

WHEEL TIRE ASSEMBLY: - LH

5-3

10011060

74

WHEEL TIRE ASSEMBLY: - RH

5-3

10011061

74

XR630 FINAL ASSEMBLY

2-1

10011000

12

XR630 FINAL ASSEMBLY, DECALS

11-1

10011000

150

10

Section 2 - Install

SECTION 2 INSTALL

11

Parts Manual

Section 2 - Install

8

5

6

4

4 3 2

7 1

FIGURE 2-1. FINAL ASSEMBLY XR630 (158-0000-000), (10011000)

Parts Manual

12

Section 2 - Install FIGURE 2-1. XR630 FINAL ASSEMBLY (10011000) ITEM NO. QTY PART NO. DESCRIPTION 10011001 INSTALL, 630 DRIVE LINE 1 1 158-0001-000 INSTALL, XR630 DRIVE LINE 2 1 10011006 INSTALL, 630 BOOM 3 1 10011007 INSTALL, 630 COVERS 4 2 10010903 ASSY, 630 LEFT FENDER 5 1 10011093 COUNTERWEIGHT 630 6 1 10011004 INSTALL, 630 OPEN CAB 7 1 10010902 ASSY, 630 RIGHT FENDER 10011020 ASSY, CHASSYS WELDMENT, 630 8 1 158-0040-000 ASSY, CHASSYS WELDMENT XR630

13

Parts Manual

Section 2 - Install

1

3 11

7

4

8

2

10

FIGURE 2-2. INSTALL, DRIVE LINE XR630 (158-0001-000)

Parts Manual

14

9

Section 2 - Install FIGURE 2-2. INSTALL, XR630 DRIVE LINE (158-0001-000)

15

Parts Manual

Section 2 - Install

FIGURE 2-3. 630 CHASSIS WELDMENT (158-0040-000)

Parts Manual

16

Section 2 - Install FIGURE 2-3. 630 CHASSIS WELDMENT (158-0040-000)

17

Parts Manual

Section 2 - Install

FIGURE 2-4A. INSTALL, 630 HYDRAULICS/ELECTRICAL (10011002) 1 OF 3

Parts Manual

18

Section 2 - Install

FIGURE 2-4A. INSTALL, 630 HYDRAULICS/ELECTRICAL (10011002) 2 OF 3

19

Parts Manual

Section 2 - Install

FIGURE 2-4A. INSTALL, 630 HYDRAULICS/ELECTRICAL (10011002) 3 OF 3

Parts Manual

20

Section 2 - Install FIGURE 2-4A. INSTALL, 630 HYDRAULICS/ELECTRICAL (10011002)

21

Parts Manual

Section 2 - Install

FIGURE 2-4B. INSTALL, XR630 HYDRAULICS/ELECTRICAL (158-0002-000) 1 OF 3

Parts Manual

22

Section 2 - Install

FIGURE 2-4B. INSTALL, XR630 HYDRAULICS/ELECTRICAL (158-0002-000) 2 OF 3

23

Parts Manual

Section 2 - Install

FIGURE 2-4B. INSTALL, XR630 HYDRAULICS/ELECTRICAL (158-0002-000) 3 OF 3

Parts Manual

24

Section 2 - Install FIGURE 2-4B. INSTALL, XR630 HYDRAULICS/ELECTRICAL (158-0002-000)

25

Parts Manual

Section 2 - Install

FIGURE 2-5. INSTALL, 630 ENGINE (10011003) 1 OF 6

Parts Manual

26

Section 2 - Install

FIGURE 2-5. INSTALL, 630 ENGINE (10011003) 2 OF 6

27

Parts Manual

Section 2 - Install

FIGURE 2-5. INSTALL, 630 ENGINE (10011003) 3 OF 6

Parts Manual

28

Section 2 - Install

FIGURE 2-5. INSTALL, 630 ENGINE (10011003) 4 OF 6

29

Parts Manual

Section 2 - Install

FIGURE 2-5. INSTALL, 630 ENGINE (10011003) 5 OF 6

Parts Manual

30

Section 2 - Install

FIGURE 2-45 INSTALL, 630 ENGINE (10011003) 6 OF 6

31

Parts Manual

Section 2 - Install FIGURE 2-5. INSTALL, 630 ENGINE (10011003)

REF 14355-010 Parts Manual

AIR FILTER ELEMENT 32

1

Section 2 - Install FIGURE 2-5. INSTALL, 630 ENGINE (10011003)

33

Parts Manual

Section 2 - Install

FIGURE 2-6. INSTALL, 630 OPEN CAB (10011004) 1 OF 3

Parts Manual

34

Section 2 - Install

FIGURE 2-6. INSTALL, 630 OPEN CAB (10011004) 2 OF 3

35

Parts Manual

Section 2 - Install

FIGURE 2-6. INSTALL, 630 OPEN CAB (10011004) 3 OF 3

Parts Manual

36

Section 2 - Install FIGURE 2-6. INSTALL, 630 OPEN CAB (10011004)

37

Parts Manual

Section 2 - Install

FIGURE 2-7. INSTALL, 630 HOSES, HARNESS (10011005)

Parts Manual

38

Section 2 - Install

FIGURE 2-7. INSTALL, 630 HOSES, HARNESS (10011005)

39

Parts Manual

Section 2 - Install

FIGURE 2-8. INSTALL, 630 BOOM (10011006)

Parts Manual

40

Section 2 - Install

FIGURE 2-8. INSTALL, 630 BOOM (10011006)

41

Parts Manual

Section 2 - Install

FIGURE 2-8. INSTALL, 630 BOOM (10011006) 3 OF 3

Parts Manual

42

Section 2 - Install FIGURE 2-8. INSTALL, 630 BOOM (10011006)

43

Parts Manual

Section 2 - Install

FIGURE 2-8. INSTALL, 630 COVERS (10011007) 1 OF 7

Parts Manual

44

Section 2 - Install

FIGURE 2-8. INSTALL, 630 COVERS (10011007) 2 OF 7

45

Parts Manual

Section 2 - Install

FIGURE 2-8. INSTALL, 630 COVERS (10011007) 3 OF 7

Parts Manual

46

Section 2 - Install

FIGURE 2-8. INSTALL, 630 COVERS (10011007) 4 OF 7

47

Parts Manual

Section 2 - Install

FIGURE 2-8. INSTALL, 630 COVERS (10011007) 5 OF 7

Parts Manual

48

Section 2 - Install

FIGURE 2-7. INSTALL, 630 COVERS (10011007) 6 OF 7

49

Parts Manual

Section 2 - Install

FIGURE 2-8. INSTALL, 630 COVERS (10011007) 7 OF 7

FIGURE 2-8. INSTALL, 630 COVERS (10011007)

Parts Manual

50

Section 2 - Install FIGURE 2-8. INSTALL, 630 COVERS (10011007)

51

Parts Manual

Section 2 - Install

THIS PAGE INTENTIONALLY LEFT BLANK

Parts Manual

52

Section 3 - Engine

SECTION 3 ENGINE

53

Parts Manual

Section 3 - Engine

FIGURE 3-1. ENGINE/PUMP ASSEMBLY, DEUTZ T4F (10010022)

Parts Manual

54

Section 3 - Engine FIGURE 3-1. ENGINE/PUMP ASSEMBLY, DEUTZ T4F (10010022)

NOTE:

FOR MORE ENGINE DETAILS AND BREAKDOWNS PLEASE REFER TO ADDENDUM 1

55

Parts Manual

Section 3 - Engine 1 REF

5 REF

12 REF

10 REF

7 REF

6 REF

4 REF

1 REF

2 REF

3 REF

3 REF 12 4X

14.1 REF

13 2X

11 2X

14.3 REF

8 2 REF

6 12 2X

10 2X

7

3 REF

2 REF

1 REF

2 REF

5 REF

8 REF

8 REF 6 REF

10 REF

12 REF

4 REF 14.1 REF

10 REF

12 REF

7 REF

14.2 REF

7 REF 1 REF

14.1 REF

14.3 REF 14.1 REF

14.1 REF

9 REF

14.3 REF

14.2 REF

9 REF 9 REF 5 4

3 2

5

4

14.1

14.2 9

14.1

14.3

FIGURE 3-2. COOLER ASSEMBLY (31016-000)

Parts Manual

56

9

Section 3 - Engine ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 14.1 14.2 14.3 14.4 14.5

FIGURE 3-2. COOLER ASSEMBLY (31016-000) PART NUMBER DESCRIPTION 14563-000 COOLER, AKG XR5919 25743-000 OVERFLOW RESERVOIR 31248-000 PLATE, RAD OVERFLOW MOUNT 31276-000 HOSE, 1.38 ID X 2.00 STRAIGHT 11369-006 CLAMP, CONSTANT TORQUE 1.25/2.13 RANGE 31015-000 BLOCK, RADIATOR SUPPORT 31017-000 PLATE, RADIATOR SUPPORT 31101-000 SHIM, COOLER 10862-004 ALL THREAD STUD 3/8-16 X 2.00 LG 10001-012 SCREW 5/16-18UNC HHC X 1-1/2 10001-008 SCREW 5/16-18UNC HHC X 1 11001-005 WASHER FW 0.3125 10900-005 NUT 5/16-18UNC REG HEX 29729-031 KIT, FITTING XR5919 COOLER 11702-023 FITTING ELBOW 90 -16MBA-16MFS 11729-006 FITTING TEE 16MFS-16FFSS-16MFS 11731-012 FITTING REDUCER -16FFS -08MFS 11957-010 FITTING MALE QD COUPLER PARKER 11957-011 DUST CAP QD COUPLING PARKER

57

QTY 1 1 1 2 2 1 1 AR 2 2 2 6 2 1 2 1 1 1 1

Parts Manual

Section 3 - Engine

FIGURE 3-3. FUEL TANK ASSEMBLY, 630 (10012531)

Parts Manual

58

Section 3 - Engine FIGURE 3-3. FUEL TANK ASSEMBLY (10010185)

59

Parts Manual

Section 3 - Engine

FIGURE 3-4. FUEL FILTER ASSEMBLY (13969-040)

Parts Manual

60

Section 3 - Engine REF 11

13969-011 31177-000

36 30668-001 36.1 14373-000 38 REF

13969-023 13969-022

FIGURE 3-4. FUEL FILTER ASSEMBLY 04132789 (13969-040) FUEL FILTER PRIORITY VALVE ASSEMBLY, 5919

1 1

PRESSURE FILTER ASSEMBLY PRESSURE FILTER FUEL PUMP, 04127127 FUEL/WATER SEP FILTER 04132776

1 1 1 1

61

Parts Manual

Section 3 - Engine

THIS PAGE INTENTIONALLY LEFT BLANK

Parts Manual

62

Section 4 - Driveline

SECTION 4 DRIVELINE

63

Parts Manual

Section 4 - Driveline

FIGURE 4-1. 630 DRIVE LINE (10011001) 1 OF 3

Parts Manual

64

Section 4 - Driveline

FIGURE 4-1. 630 DRIVE LINE (10011001) 2 OF 3

65

Parts Manual

Section 4 - Driveline

FIGURE 4-1. 630 DRIVE LINE (10011001) 3 OF 3

Parts Manual

66

Section 4 - Driveline FIGURE 4-1. 630 DRIVE LINE (10011001)

NOTE:

FOR MORE AXLES DETAILS AND BREAKDOWNS PLEASE REFER TO ADDENDUM 2

67

Parts Manual

Section 4 - Driveline

THIS PAGE INTENTIONALLY LEFT BLANK

Parts Manual

68

Section 5 - Steering, Brakes, Wheels, & Tires

SECTION 5 STEERING, BRAKES, WHEELS, & TIRES

69

Parts Manual

Section 5 - Steering, Brakes, Wheels, & Tires

6

7

1

2 4

8.1

3

8.1 5

8.2

8.1

8.1

FIGURE 5-1. STEERING COLUMN ASSEMBLY (31053-000)

Parts Manual

70

Section 5 - Steering, Brakes, Wheels, & Tires ITEM 1 2 3 4 5 6 7 8 8.1 8.2

FIGURE 5-1. STEERING COLUMN ASSEMBLY (31053-000) PART NUMBER DESCRIPTION 14650-010 STEERING COLUMN 10867-003 STUD BOLT M10x1.50 FULL THREAD X 50mm 11015-011 WASHER M10 FLAT METRIC 10941-011 NUT M10x1.5 HEX JAM 14006-010 STEERING CONTROL UNIT, PFS 14651-010 STEERING WHEEL 14653-010 HORN BUTTON 29729-035 KIT, ORBITROL FITTINGS 11705-008 FITTING ELBOW 45 -8MBA-8MFS 11702-001 FITTING ELBOW 90 -04MBA-04MFS

71

QTY 1 4 4 4 1 1 1 1 4 1

Parts Manual

Section 5 - Steering, Brakes, Wheels, & Tires

2

1

FIGURE 5-2. BRAKE PEDAL ASSEMBLY (14673-001)

Parts Manual

72

Section 5 - Steering, Brakes, Wheels, & Tires ITEM 1 2

FIGURE 5-2. BRAKE PEDAL ASSEMBLY (14673-001) PART NUMBER DESCRIPTION 14673-000 ASSEMBLY, BRAKE MASTER CYLINDER 11741-001 FITTING ELBOW 90 12MMBA-04MFS

73

QTY 1 1

Parts Manual

Section 5 - Steering, Brakes, Wheels, & Tires

2

3

1

FIGURE 5-3. WHEEL TIRE ASSEMBLY: - LH: 14707-000; - RH: 14706-000

Parts Manual

74

Section 5 - Steering, Brakes, Wheels, & Tires ITEM 1 2 3

FIGURE 5-3. WHEEL TIRE ASSEMBLY, LH (10011060); RH (10011061) PART NUMBER DESCRIPTION 10011062 18X9W WHEEL ASSEMBLY 10011063 TIRE, 12.5/80-18 12PR, DIRECTIONAL TV-618A VALVE STEM

QTY 4 4 4

75

Parts Manual

Section 5 - Steering, Brakes, Wheels, & Tires

THIS PAGE INTENTIONALLY LEFT BLANK

Parts Manual

76

Section 6 - Hydraulic System

SECTION 6 HYDRAULIC SYSTEM

77

Parts Manual

Section 6 - Hydraulic System

A

A

9

9

FIGURE 6-1. HYDRAULIC TANK ASSEMBLY (10011040)

Parts Manual

78

Section 6 - Hydraulic System FIGURE 6-1. HYDRAULIC TANK ASSEMBLY (10011040)

79

Parts Manual

Section 6 - Hydraulic System

2.2

1 2.1

INLET

2.3

FIGURE 6-2. PRESSURE FILTER ASSEMBLY (30668-001)

Parts Manual

80

Section 6 - Hydraulic System ITEM 1 2 2.1 2.2 2.3

FIGURE 6-2. PRESSURE FILTER ASSEMBLY (30668-001) PART NUMBER DESCRIPTION 14373-000 PRESSURE FILTER 29729-025 FITTING KIT, PRESSURE FILTER XR5919 11700-020 FITTING STRAIGHT -12MB-10MFS 11599-003 M14X1.5 HYDRAULIC TEST POINT 11702-016 FITTING ELBOW 90 -12MBA-10MFS

QTY 1 1 1 1 1

81

Parts Manual

Section 6 - Hydraulic System

2.1 2.1

5

4 7

3

6

4

1

FIGURE 6-3. MASTER CYLINDER ASSEMBLY (10010199)

Parts Manual

82

Section 6 - Hydraulic System ITEM 1 2 2.1 3 4 5 6 7

FIGURE 6-3. MASTER CYLINDER ASSEMBLY (10010199) PART NUMBER DESCRIPTION 31019-000 CYLINDER, XR5919 MASTER LEV 29729-020 FITTING KIT, TILT CYLINDER XR5919 11702-011 FITTING ELBOW 90 -08MBA-08MFS 11699-006 PLUG HEX SOC -08MB 10010196 BUSHING GARMAX MASTER CYL 5519 10010198 BARREL, SR5519 MASTER CYL BLK 10010197 ROD, SR5519 MASTER CYL BLK 2X1/4-28 STR. SELF TAP LUBE FITTING

83

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Parts Manual

Section 6 - Hydraulic System

2.2

1

4

3

2.1

FIGURE 6-4. LIFT CYLINDER ASSEMBLY (10011186)

Parts Manual

84

Section 6 - Hydraulic System ITEM 1 2 2.1 2.2 3 4

FIGURE 6-4. LIFT CYLINDER ASSEMBLY (10011186) PART NUMBER DESCRIPTION 31020-002 LIFT CYLINDER ASSEMBLY 29729-021 FITTING KIT, LIFT CYLINDER XR5919 11702-011 FITTING ELBOW 90 -08MBA-08MFS 11702-015 FITTING ELBOW 90 -10MBA-10MFS 14185-000 COUNTERBALANCE VALVE 14245-000 NEEDLE VALVE

85

QTY 1 1 1 1 1 1

Parts Manual

Section 6 - Hydraulic System

3.1

2 3.2

1

FIGURE 6-5. EXTEND CYLINDER ASSEMBLY (31642-000)

Parts Manual

86

Section 6 - Hydraulic System ITEM 1 2 3 3.1 3.2

FIGURE 6-5. EXTEND CYLINDER ASSEMBLY (31642-000) PART NUMBER DESCRIPTION 30590-000 EXTEND CYLINDER 14248-001 COUNTERBALANCE VALVE, 2275 PSI 29729-019 FITTING KIT, EXT CYLINDER XR5919 11702-018 FITTING ELBOW 90 MBA-MFS -12 -10 11702-014 FITTING ELBOW 90 MBA-MFS -10 -08

87

QTY 1 1 1 1 1

Parts Manual

Section 6 - Hydraulic System

2

4

3

1

FIGURE 6-6. SWAY CYLINDER ASSEMBLY, 630 (10010870)

Parts Manual

88

Section 6 - Hydraulic System ITEM 1 2 3 4 REF

FIGURE 6-6. SWAY CYLINDER ASSEMBLY, 630 (10010870) PART NUMBER DESCRIPTION CBCA-LHN COUNTERBALANCE VALVE GW1236-050 BEARING 102205-2110 PLUG 9/16-18UMF GW1236-032 BEARING SEAL KIT

89

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Parts Manual

Section 6 - Hydraulic System

2.1

3

1

2.1

4

4

FIGURE 6-7. TILT CYLINDER ASSEMBLY (31288-000)

Parts Manual

90

W

Section 6 - Hydraulic System ITEM 1 2 2.1 3 4

FIGURE 6-7. TILT CYLINDER ASSEMBLY (31288-000) PART NUMBER DESCRIPTION 31145-000 ASSEMBLY, TILT CYLINDER 29729-020 FITTING KIT, TILT CYLINDER XR5919 11702-011 FITTING ELBOW 90 -08MBA-08MFS 14199-000 CARTRIDGE PO CHECK VALVE 14186-000 VALVE, PHASER

91

QTY 1 1 2 1 1

Parts Manual

Section 6 - Hydraulic System 2.1

1

2.5

2.2

2.3

2.4

FIGURE 6-8. PRIORITY VALVE ASSEMBLY (31177-000)

Parts Manual

92

Section 6 - Hydraulic System ITEM 1 2 2.1 2.2 2.3 2.4 2.5

FIGURE 6-8. PRIORITY VALVE ASSEMBLY (31177-000) PART NUMBER DESCRIPTION 14183-000 PRIORITY VALVE, XR5919 29729-024 FITTING KIT, PRIORITY VALVE XR5919 11700-020 FITTING STRAIGHT -12MB-10MFS 11700-001 FITTING STRAIGHT -04MB-04MFS 11705-012 FITTING ELBOW 45 -12MBA-10MFS 11702-011 FITTING ELBOW 90 -08MBA-08MFS 11702-001 FITTING ELBOW 90 -04MBA-04MFS

93

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Parts Manual

Section 6 - Hydraulic System

FIGURE 6-9. INSTALL, 5519 HOSE ROUTING (10010801) 1 OF 3

Parts Manual

94

Section 6 - Hydraulic System

TUBE: 4.00" TUBE: 4.50" ROD: 2.00" ROD: 2.25" STROKE: 12.39" STROKE: 13.58" MASTER FORK TILT

REAR STEER CYL

TUBE: 5.5" ROD: 3" STROKE: 28.87"

13 14

A

B

P

T

TUBE: 4.00" ROD: 2.00" STROKE: 3.75"

BOOM LIFT CYLINDERS

FRONT STEER CYL

FRAME LEVEL FRONT AXLE

BOOM EXTEND

4,500 PSI

R

L

E

3,250

5:1 4.5:1

3

R

4,500 PSI

T

P

LS

A

A: 6.6 GPM B: 6.6 GPM B

A

A: 10.5 GPM B: 10.5 GPMB

4,000 PSI A

Z

A: 28.2 GPM B: 28.2 GPM

B

A

A: 28.2 GPM B: 14.2 GPM

B

A

B

A: 28.2 GPM B: 14.2 GPM

M

b

2,500 PSI

3,500 PSI

2

a

DW

2,500 PSI

b

b

a

a

1,750 PSI

b

b

a

a

Y

15

P

R

AUX 4

LS

CF

EF

LS

LS

Z P R

R

Z P T

BOOM LIFT

BOOM EXTEND

FORK TILT

T

SWAY

FILL PORT STEP 1

2000 PSI

T 58 psi P 1 1A

25 GPM 100 PSID BYPASS

TBD CC TBD GPM 65 HP 2,700 RPM

50 GALLONS

FIGURE 6-9. INSTALL, 5519 HOSE ROUTING (10010801) 2 OF 3

95

Parts Manual

Section 6 - Hydraulic System

FIGURE 6-9. INSTALL, 5519 HOSE ROUTING (10010801) 3 OF 3

Parts Manual

96

Section 6 - Hydraulic System ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43

FIGURE 6-9. INSTALL, 5519 HOSE/ELECTRICAL ROUTING (10010801) PART NUMBER DESCRIPTION 10010010 10010817 10010818 10010819 10010820 10010821 10010822 10010823 10010824 10010825 10010826 10010827 10010828 10010829 10010830 10010831 10010832 10010833 10010834 10010835 10010836 10010837 10010838 10010839 10010840 10010841 10010842 10010843 10010844 10010845 10010846 10010847 10010848 10010849 10010850 10010851 10010852 10010853 10010854 10010855 10010856 10010857 10010858

INSTALL, SR5519 CAB/FUEL TANK HOSE, PRIORITY VALVE PORT T HOSE, PARK BRAKE VLV PORT T HOSE, ORBITROL PORT T TO TANK4 HOSE, LINDE PUMP VLV PORT T HOSE, LINDE MTR CAASE DRAIN U HOSE, LINDE CASE DRAIN L HOSE, COOLER OUTLET PORT HOSE, LINDE PMP CHRG PORT A HOSE, LINDE PUMP PORT P HOSE, LINDE PUMP PORT S HOSE, LINDE PUMP PORT F HOSE, LINDE PUMP PORT MT HOSE, LINDE PUMP PORT MSP HOSE, LINDE PUMP PORT X1 HOSE, ORBITROL PORT LS HOSE, ORBITROL PORT R TO STEER HOSE, ORBITROL PORT P HOSE, ORBITROL PORT L HOSE, STEER VLV PORT A HOSE, STEER VLV PORT B HOSE, STEER VLV PORT T HOSE, COOLER INLET PORT HOSE, HAWE RETURN PORT HOSE, HAWE LIFT PORT A (EXT) HOSE, HAWE LIFT PORT B (RET) HOSE, HAWE EXT PORT A (EXT) HOSE, HAWE EXT PORT B (RET) HOSE, HAWE AUX PORT TO A HOSE HAWE AUX PORT B TO AUX TB HOSE, HAWE PORTP TO PRTY VLV HOSE, HAWE TILT VLV PORT FTD 2 HOSE, HAWE TILT VLV PORT FTU HOSE, HAWE TILT VLV PORT FTD 1 HOSE, HAWE TILT VLV PORT FTU 1 HOSE, CASAPPA PORTS S TO TNK HOSE CASAPPA PORTS P TO HP FLR HOSE HP FILTER OUTLET TO PRTYV HOSE, PARK BRK VLV OUTLET HOSE, BRK MSTR CYL OUTLET HOSE, VC BRK CROSS OVER HOSE, PARK BRK CROSS OVER HOSE, COOLER LINE

97

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Parts Manual

Section 6 - Hydraulic System

CHASSIS HOSE KIT, 630 (10011206)

FIGURE 6-10. CHASSIS HOSE KIT, 630 (10011206)

Parts Manual

98

Section 7 - Electrical System

SECTION 7 ELECTRICAL SYSTEM

99

Parts Manual

3

18G RD M1:17 20"

BEACON

18G RD HORN 65"

A/C

18G RD M1:16 20"

100 18G GR CAN:C-2-L 90" 18G YL CAN:C-2-H 90"

18G BK G:04 107"

18G RD M1:04 100" H

3

18G GR CAN:C-2-L 80" L

4

5

6

1

2

H

3

E33A

L

4

5

6

2

UTS

1

L

3

H

4

1

HORN

HORN BUTTON

DOME

3

5

4

ECU SIGNAL CONNECTOR

2

18G RD KS:05 52"

18G BK G:03 65"

CAN-C

6

200 OHM

1-SUPPLY 2-RUN 3-CRANK 4-AUX

FIGURE 7-1. HARNESS, SR5519, MAIN ELECTRICAL (10010877) 1 OF 6

E33B

120

18G WH XC:12 42"

SIGNAL POWER GROUND

18G BK G:04 97" 2

A

18G WH XC:13 42"

WHITE RED BLACK

18G RD M1:04 90" 1

B

SHIFTER

C

CAN-D

3 4

H

18G BK G:02 37"

L

4

3

C1

CAN-B

2

1

B

A

M.RELAY

SIGNAL CONN.

18G WH KS:01 53"

3

1

8

7

4

2

9

10

18G RD MR:03 17"

18G BK G:08 13"

H

6 11

L

12

5

18G BK G:10 30"

18G RD M1:15 108"

18G WH KS:02 49"

F

L

H

L

3

1

H

2

DIAG. PORT

CONNECT

G3/G11

CONN.

MURR CAN

CONN.

ECU

PORT

DIAG.

ECU

1

L

1

14G RD MR:02 70"

10G RD MR:04 24"

H

4 2

1

L

H

2

3

POWER CONN.

3

B

H

L

H

H A

H

G

L

L

M

4

MVEC INPUT

18G YL CAN:B-1-H 48"

18G GR CAN:B-1-L 48"

18G YL CAN-EC:38 36"

18G GR CAN-EC:39 36"

18G BK G:07 56"

18G GR CAN:C-3-L 112"

18G YL CAN:C-1-H 48"

120

120

18G RD KS:04 34"

18G GR CAN-EC:37 36"

18G YL CAN-EC:36 36"

18G YL CAN:A-2-H 30"

18G GR CAN:A-2-L 30"

18G BK G:13 61"

2

4 3

18G YL CAN:A-1-H 6"

18G BK G:01 55"

18G GR CAN:A-1-L 6"

18G YL CAN:C-3-H 112"

CAN-C

CAN-A

18G GR CAN:C-1-L 48"

CAN-D

KEY SWITCH

18G RD KS:07 34"

WH RD BK

6

D

18G WH XC:07 50"

18G WH XC:06 50"

18G WH XC:05 50"

14G RD KS:08 52"

COLOR LENGTH RD KS:04 34" WIRE DESCRIPTION GXL AUTOMOTIVE CROSS-LINK XLPE YL YELLOW TWISTED PAIR GR GREEN

5

18G YL CAN:C-2-H 80"

L

18G RD M1:04 66"

4

18G BK G:04 73"

H

3

STICK1

4

18G WH XC:01 48"

18G WH XC:02 48"

18G YL CAN:C-2-H 56"

3

1

6

18G GR CAN:C-2-L 56"

E33C

2

2

18G RD M1:03 53"

WIRE IDENTIFICATION

2

2

USB

1

18G BK G:06 50" 120

18G BK G:11 73"

STICK2

1

18G GR CAN:D-1-L 28"

2

1

18G WH MD:02 37" 18G WH MD:03 37" 18G WH MD:01 37"

18G YL CAN:D-1-H 28"

18G RD KS:03 52"

AWG 18G

1

18G GR CAN:C-4-L 47"

120

TAG 0

2

18G YL CAN:C-4-H 47"

TERMINATION RESISTOR

2

3

18G WH KS:06 34"

ADDRESS TAG

1

4

18G BK G:05 46"

TWISTED PAIR

1 1

REAR CAB LIGHTS

18G RD M1:20 58"

1

P.BRAKE

18G RD M1:07 68"

5

C2

18G RD MR:05 57"

WIRE TYPE: COLOR ID:

18G RD M1:24 20"

2 1

2

18G RD M1:22 20"

2 2

3

3

4

18G BK G:12 28" 18G WH XC:10 48" 18G WH XC:09 48" 18G WH XC:08 48" 18G WH XC:03 48" 18G WH XC:04 48"

18G RD M1:09 56"

5

18G RD M1:18 44" A

6

18G RD M1:11 108" B

18G BK G:16 42"

18G RD M1:12 108"

1

18G RD M1:13 108"

2

18G RD M1:14 108"

4

18G RD M1:23 20" SEAT SWITCH 18G WH XC:15 48"

5 11 10 9 12 6 2 4 8 7 3 1

5

18G RD M1:08 30"

B.PEDAL

18G BK G:18-21 30"

C1

18G YL CAN:D-2-H 48"

FRONT CAB LIGHTS

18G WH XC:14 50"

C2

MD4-7

18G GR CAN:D-2-L 48"

6

18G BK G:14 42"

C3

XC23

TAG 4

MURR POWER

2

18G BK G:18 42"

GREEN

MVEC OUTPUT 3

18G RD M1:02 36" 18G WH XC:11 36"

1

18G BK G:21/22 42"

18G RD M1:21 20"

2A 2C 2B 2D 2E 2F 2G 2H

GRAY

MVEC OUTPUT 2

4C 4H 4D 4E 4F 4G 4A 4B 18G RD M1:10 30"

6

1

13

1D 1C 1B 1A 1

12

1H 1G 1F 2

14

1 2 3 8 9 7 6 18G WH XC:16 43" 5 4 10 11 12

15

H

4 3 2 5 1 6

16

12 11 10 9 8 7 6 5 4 3 2 1

17

L

TAG 0

18

Parts Manual 12 1 7 6 H 11 L 2 H 10 L 3 H 9 L 4 H 8 L 5 MVEC POWER POST

18G RD M1:01 45"

RTMR

1

18G RD M1:19 51" 2

MVEC OUTPUT 1 BLACK

Section 7 - Electrical System

18G BK G:09 35"

18G RD MR:06 61"

XA2 CAN

THROTTLE

101

A

B

E33C DEUTSCH DT06-6S

E33B DEUTSCH DT06-6S

K

A/C HEATER DT06-2S

D

G3 MODEM/ G11 BTOOTH DT06-6S

FF12:FRONT CAB LIGHTS DT06-6S

DELPHI 15300029

BEACON DT06-2S

G

MVEC OUTPUT 2 GRAY DELPHI 32006-B22

MASTER RELAY BATT POWER .250 RING TERMINALS

DOME LIGHT DT06-2S

G:XX GROUND RING TERMINALS .313 DIA.

MVEC OUTPUT 1 BLACK DELPHI 32006-A22

MVEC OUTPUT 3 GREEN DELPHI 32006-C22

RING TERMINAL

MVEC INPUT AMP 184115-1

C

C1:PARKING BRAKE SWITCH DT06-2S

E33A DEUTSCH DT06-6S

C2:HORN BUTTON SHIELDED SPADE

C5:BRAKE PEDAL DEUTSCH DT06-2S

FF13:REAR CAB LIGHTS DT06-6S

F

E

H

I

KEYSWITCH CONN 1 RUN/AUX DT06-6S

XC23 C1 DEUTSCH DTM06-6S

L

XC23 C3 DEUTSCH DTM06-12SA

USB PLUG DEUTSCH DT06-2S

M

MD4 C1 DEUTSCH DTM06-12SA

XC23 C2 DEUTSCH DTM06-12SB

MD4 C2 DEUTSCH DTM06-12SB

DEUTSCH DT06-3S

N

ECU DIAG DEUTSCH DT06-3S

O

UTS DT06-4S

C6:THROTTLE DT04-4P

P

R

14.0 2.0 2.0

K L M

J H L

Q R S

P Q Q

DT06-4S

DT04-6P

T

3.0

P

O

S

1.0 2.0

O

N

3.0

20.0

16.0

2.0

N

M

24.0

20.0

I

D J

3.0 10.0

H

F

I

7.0

G

E

H

3.0

E F

D

5.5

8.0

D

B C

7.5

B C

A

LENGTH INCHES

TO POINT

CAB LAYOUT FROM POINT

FIGURE 7-1. HARNESS, SR5519, MAIN ELECTRICAL (10010877) 2 OF 6

C3:SHIFTER DELPHI 15300029

KEYSWITCH CONN 2 POWER/CRANK DTO6-4S

RTMR DEUTSCH DT06-2S

T

S

XA2 CAN DEUTSCH DT06-3S

MURR CAN CONN DEUTSCH DT06-4S

MURR POWER DEUTSCH DT16-18S

ECU SIGNAL CONN DEUTSCH DT04-6P

ECU CONN DEUTSCH DT04-4P

Section 7 - Electrical System

Parts Manual

Parts Manual

L

4

3

2

1

2

OUTPUT

OUTPUT

1

2

ECU CONN.

L

H

L

H

3

4

1

2

102 ALTERNATOR D+

14G RD ALT:30 96"

6

1

CONNECTOR

ECU SIGNAL

3

2

GLOW PLUG ON

4

18G WH EC:42 67"

18G WH EC:41 67"

18G WH EC:40 67"

18G WH EC:45 48"

18G GR EC:38 66"

18G YL EC:39 66"

18G WH EC:48 79"

FUEL FILTER

1

GLOW PLUG EXCITE

18G WH EC:49 48"

18G WH EC:46 48"

GLOW PLUG RETURN

18G WH EC:47 48"

30A FUSE

2

18G BK G:21 38"

18G BK G:20 38"

18G BK G:19 38"

18G RD EF:03 48"

18G RD EF:02 48"

18G RD EF:01 48"

120

120

18G WH EC:44 36"

X28

18G WH EC:25 64"

A16 A33

ECU-A

A23

A45

A35

18G WH EC:23 64" 18G WH EC:26 64"

A02

18G WH EC:24 64" A32

18G WH EC:22 64"

18G WH EC:19 64" 18G WH EC:21 64"

A03 A19 A20

18G WH EC:20 64" A46

18G WH EC:17 64"

18G WH EC:16 64"

A48 A18

18G WH EC:15 64"

18G WH EC:18 64"

A07

18G WH EC:14 64"

X27

X62

X35

X61

X38

X48

X47

X41

X40

X37

X42

X32

X31

X29

X26

18G WH EC:13 64"

A25

A27

A40

A29

A44

A26

A28

A43

A24

A05

A04

A38

A39

A54

A53

A52

A37

X25

X24

X23

18G WH EC:12 64"

K57

18G WH EC:11 64"

18G WH EC:08 64" 18G WH EC:09 64"

K64

X22

X20

X19

X01

X15

X21

X09

X13

X14

X50

X46

X51

X17

X03

X02

ECU-X

18G WH EC:10 64"

18G WH EC:07 64"

18G WH EC:05 64"

K04 K06

18G WH EC:06 64"

18G WH EC:03 64"

K02

K05

K03

K01 18G WH EC:04 64"

18G WH EC:02 64"

K26 K15

18G WH EC:01 64"

K35

18G WH EC:31 80"

18G WH EC:30 80"

18G WH EC:32 80"

L H

K75

18G WH EC:29 80"

K88

K53

18G WH EC:28 80"

L H

K76 K54

18G WH EC:27 80"

K44

K85

K82

K61

K73

K28

ECU-K

FIGURE 7-1. HARNESS, SR5519, MAIN ELECTRICAL (10010877) 3 OF 6

5

18G YL EC:34 66" 18G GR EC:35 66"

18G WH EC:43 36"

NOTE: DB OUTPUTS ARE CUSTOM MURR CABLES P/N TBD

1

2

3

1

3

8

OUTPUT

4

7

OUTPUT

4

1

2

3

1

2

3

6

OUTPUT

4

5

OUTPUT

4

1

2

4

4

3

3

4

3

1

2

4

OUTPUT

2

H

3

2

1

OUTPUT

CAN

PORT

4

CAN

3

1

PORT

CONN.

MURR CAN

PORT

MURR POWER

MURR DB 34044-5

WIRE TYPE: COLOR ID:

AWG 18G

TWISTED PAIR

120

TAG 0

WH RD BK

WHITE RED BLACK

SIGNAL POWER GROUND

COLOR LENGTH RD KS:04 34" WIRE DESCRIPTION GXL AUTOMOTIVE CROSS-LINK XLPE YL YELLOW TWISTED PAIR GR GREEN

WIRE IDENTIFICATION

TERMINATION RESISTOR

ADDRESS TAG

Section 7 - Electrical System

7.0

10.0

2.0

1.0

1.0

35.0

C

D

E

F

G

H

J

B

C

C

E

F

G

H

ECU POWER RING TERMINALS .375 DIA.

12.0

3.0

B

A

LENGTH INCHES

TO POINT

FROM POINT

FRONT CHASSIS LAYOUT

B

C

103 ECM ECU-A AMP 1897635-2

ECM ECU-K3 AMP 1897634-2

D

ECU/MURR CONN. DT06-4S

E

ECU CONN DEUTSCH DT06-4S

F

ECU SIGNAL CONN DEUTSCH DT06-6S

G

FUEL FILTER BOSCH 1928402571

H

FIGURE 7-1. HARNESS, SR5519, MAIN ELECTRICAL (10010877) 4 OF 6

A

G:XX GROUND RING TERMINALS .313 DIA.

GLOW PLUG 2 .250 RING 1 .375 RING

ENGINE X-17 AMP 1418883-1

ALT. EXCITER .190 RING TERM.

Section 7 - Electrical System

Parts Manual

Parts Manual

1

1

1

BOOM

18G BK G:25 30"

18G WH XA:18 36"

18

B/U

1

18G WH XA:31 36"

31

CAN-D

4

18G WH XA:03 36"

3

2

104

H

L

H

26

41

27

37

28

10

42

25

22

L

40

18G WH XA:37 14"

18G RD RT:03 60"

1

R1

R2

R3

F5

14G RD MR:07 96"

18G RD RT:06 60"

18G RD RT:02 65"

F3

SENSOR

2

LIGHTS

ALARM

1

2

RTMR POWER

120

TILT

VALVE 4

L

3

18G BK G:23 60"

2

1

H

4

UTS

FUEL

SENSOR

LEVEL

ADDRESS TAG

TWISTED PAIR

CONN.

AWG 18G WIRE TYPE: COLOR ID:

XA2 CAN 2

TAG 0

120

WH RD BK

WHITE RED BLACK

SIGNAL POWER GROUND

COLOR LENGTH RD KS:04 34" WIRE DESCRIPTION GXL AUTOMOTIVE CROSS-LINK XLPE YL YELLOW TWISTED PAIR GR GREEN

WIRE IDENTIFICATION

TERMINATION RESISTOR

1

FIGURE 7-1. HARNESS, SR5519, MAIN ELECTRICAL (10010877) 5 OF 6

18G BK G:26 60"

2

TEMP.

HYD.

CAN-D

4

3

AUX.

VALVE 3

BOOM UP/DWN

VALVE 2

BOOM EXT/RET

VALVE 1

18G BK G:24 60"

F4

16G RD RT:01 20"

F1

F2

RTMR

18G WH XA:10 55"

120 OHM

18G WH XA:25 55"

18G WH XA:22 30"

18G GR CAN:D-2-L 60"

18G YL CAN:D-2-H 60"

18G GR CAN:D-2-L 96"

18G YL CAN:D-2-H 96"

18G WH XA:33 36"

5

33

1

18G WH XA:19 36"

18G WH XA:05 36"

19

2

4

18G WH XA:32 36"

3

2

3

32

18G WH XA:04 36"

1

18G WH XA:17 36"

17

4

4

3

18G WH XA:30 36"

2

1

30

18G WH XA:16 36"

2

18G WH XA:25 55"

TAG 5

18G WH XA:02 36"

16

14

XA2

Section 7 - Electrical System

GROUND .313 RING TERM

VALVE 1 EXT/RET DEUTSCH DT06-4S

E

D

C

105

A

BACK UP ALARM .190 RING TERM

BOOM TILT UTS DEUTSCH DT06-4S

F

XA2 CONTROLLER AMP 1963226-1

FUEL LEVEL SENSOR .250 RING TERM

H

BOOM LIGHTS DEUTSCH DT06-4S HYDRAULIC TEMP DEUTSCH DT06-2S

G I

FIGURE 7-1. HARNESS, SR5519, MAIN ELECTRICAL (10010877) 6 OF 6

VALVE 4 TILT 1/2 DEUTSCH DT06-4S

VALVE 3 AUX 1/2 DEUTSCH DT06-4S

B

RTMR POWER .250 RING TERM

VALVE 2 UP/DOWN DEUTSCH DT06-4S

RTMR DELPHI 4 12077411 CONNECTORS

3.0 D

B

I

H

52.0

12.0

2.0 G H

J G

6.0 18.0

F D F F

16.0 E

D

4.0

4.0 B C B

LENGTH INCHES A

TO POINT FROM POINT

REAR CHASSIS LAYOUT

RTMR POWER DEUTSCH DT04-2P

XA2 CAN DEUTSCH DTO4-3P

Section 7 - Electrical System

Parts Manual

Section 7 - Electrical System

FIGURE 7-2. POWER CENTER ASSEMBLY (10011083)

Parts Manual

106

Section 7 - Electrical System FIGURE 7-2. POWER CENTER ASSEMBLY (10011083)

107

Parts Manual

Section 7 - Electrical System

2

1

FIGURE 7-3. BATTERY DISCONNECT SWITCH ASSEMBLY (26613-000)

Parts Manual

108

Section 7 - Electrical System ITEM 1 2

FIGURE 7-3. BATTERY DISCONNECT SWITCH ASSEMBLY (26613-000) PART NUMBER DESCRIPTION 13162-000 SWITCH LOCK, COLE HERSEE 24505 13161-000 SWITCH, COLE HERSEE M284

QTY 1 1

109

Parts Manual

Section 7 - Electrical System

THIS PAGE INTENTIONALLY LEFT BLANK

Parts Manual

110

Section 8 - Boom

SECTION 8 BOOM

111

Parts Manual

Section 8 - Boom

55 52

67 73

5

8 74 73 7

6

2 69 3

1 23 70

73

FIGURE 8-1. BOOM ASSEMBLY, 630 (31550-001) 1 OF 5

Parts Manual

112

73

Section 8 - Boom

63 66

B

36

A

38 ?

C

64

43 42 41

43

D

34

DETAIL A

62 24

73

44

60

16

27

68

28 33

81

31

16

29 20 82 83

81

62

DETAIL B

17

77

84

17

76

FIGURE 8-1. BOOM ASSEMBLY, 630 (31550-001) 2 OF 5

113

Parts Manual

Section 8 - Boom 76

30 81 24 25 33

76 80

81

27 26

DETAIL C

81

24

64 66

76

33 33

26

64

75

24

66 39

61

39

2X

3 66

64 18

64

66

19 21

56

39 37

83 59 39

9

22 64 66

72

16 REF 86

71 73

73

DETAIL E 11 ?

10

74

69 73

DETAIL D

74

4 REF

FIGURE 8-1. BOOM ASSEMBLY, 630 (31550-001) 3 OF 5

Parts Manual

114

Section 8 - Boom H G

F

64 40 65

66

66

38

51

14

15

15

DETAIL H 50 46 48

45 14

DETAIL F

51

85

DETAIL G

49 50

47

FIGURE 8-1. BOOM ASSEMBLY, 630 (31550-001) 4 OF 5

115

Parts Manual

Section 8 - Boom

79 81 25 26

88 27

2 REF

87

1 REF

89

58

57

15 REF 12 1 REF SIDE VIEW

66

13

65 53

14 REF

54

FIGURE 8-1. BOOM ASSEMBLY, 630 (31550-001) 5 OF 5

Parts Manual

116

87

35

33

Section 8 - Boom ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 33 33

FIGURE 8-1. BOOM ASSEMBLY, 630 (31550-001) PART NUMBER DESCRIPTION 31551-001 ASSY, 630 OUTER BOOM 31552-001 ASSY, 630 MID BOOM 31553-001 ASSY, 630 INNER BOOM 10000358 WELDMENT, ADAPTER 31642-000 CYL EXTEND 630 31080-000 EXT CYL PIN OUTER BOOM 31650-000 PLATE, CYLINDER SUPPORT 31571-000 PLATE, EXT CYL SUPPORT 31288-000 TILT CYL ASSY 5919 10010613 PIN, CARRIAGE, TILT CYL 10010612 PIN, CARRIAGE, MAIN PIVOT 31626-000 MANIFOLD, 630 OUTER BOOM 31627-000 PLATE. 630 OUTER BOOM MANF MTG 31643-000 ASSY, 630 AUX TUBE 31629-000 ASSY, 630 LEVELING TUBE 25395-000 CHAIN TENSIONER 31623-001 BLOCK, CHAIN ANCHOR 25845-000 BELLEVILLE SPRING STACK 26100-000 SPRING GUIDE 31617-001 PLATE, CHAIN ANCHOR ANTI-ROTATION 31617-000 PLATE, CHAIN ANTI-ROTATION 20938-000 PIN, 1.75 X 9.79 GRIP 20719-000 PIN, 1.75 X 8.38 GRIP 25283-000 SLIDE BLOCK SHIM 25289-000 SLIDE BLOCK SHIM 27009-000 SLIDE BLOCK SHIM 27654-000 PLATE SLIDE SHIM .25 THK 25290-000 SLIDE BLOCK SPACER 31624-001 SLIDE BLOCK SHIM 31646-000 PLATE, SLIDE BLOCK CARRIER 31644-000 SLIDE BLOCK ASSY NSM 25122-000 SLIDE BLOCK ASSY 31641-000 ASSY, SLIDE BLOCK NARROW 117

QTY 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 3 2 1 1 2 1 1 1 12 10 8 8 2 3 2 2 6 6 Parts Manual

Section 8 - Boom ITEM 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65

FIGURE 8-1. BOOM ASSEMBLY, 630 (31550-001) PART NUMBER DESCRIPTION 31645-000 PLATE, SLIDE PAD MOUNT 10010893 UNIVERSAL TILT SENSOR, 160736ECD 31625-000 ASSY, 630 REAR BOOM COVER 31107-001 BOOM ACCESS COVER BULKHEAD 27172-000 BOOM ACCESS COVER 31107-000 HORSE HEAD COVER 31621-000 PLATE, PIN COVER 30730-000 PLATE CUT SHAPE 13714-008 BUSHING 5/8 ID X 7/8 OD FIBER X 1/2 LG 11018-010 WASHER 5/8 DIA UHMW FLAT 10304-006 SCREW 5/8 SHS X 3/4 LG. 11354-000 SLEEVE-TUBE CLAMP 11356-001 STIRRUP-TUBE CLAMP #2 11356-002 STIRRUP-TUBE CLAMP #2 11355-006 BODY-TUBE CLAMP #1 X 1/2 11355-010 BODY-TUBE CLAMP #0B X 1/2 11357-000 SCREW #6x25 HEX HEAD 11382-016 CLAMP, HYDAC HRS SERIES X 1IN 11702-011 FITTING ELBOW 90 -08MBA-08MFS 11702-022 FITTING ELBOW 90 -12MBA-16MFS 11702-010 FITTING ELBOW 90 -06MBA-08MFS 11702-015 FITTING ELBOW 90 -10MBA-10MFS 11712-007 FITTING ELBOW 90 BH -12MFS-12MFS 11700-023 FITTING STR -12MB-12MFS 11700-009 FITTING STR -06MB-06MFS 11691-005 BULKHEAD NUT -12FS 25399-000 CHAIN PIN X 2.00 LG 10011199 LABEL, 630 LOAD ZONE 11236-003 COTTER PIN 1/8 DIA X 3/4 LG 10001-008 SCREW .313-18UNC HH CAP GR8, 1.00 LG 10001-004 SCREW .313-18UNC HH CAP GR8, .50 LG 10001-006 SCREW .313-18UNC HH CAP GR8, .75 LG

Parts Manual

118

QTY 2 1 1 1 2 4 1 1 1 2 1 1 1 2 1 2 3 2 1 2 2 1 2 2 2 2 1 1 6 9 18 13

Section 8 - Boom ITEM 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89

FIGURE 8-1. BOOM ASSEMBLY, 630 (31550-001) PART NUMBER DESCRIPTION 11001-005 WASHER, FLAT, .313, NARROW, PLTD (SAE) 10002-040 SCREW .38-16UNC HH CAP GR8, 5.00 LG 10002-008 SCREW .38-16UNC HH CAP GR8, 1.00 LG 10002-028 SCREW .38-16UNC HH CAP GR8, 3.50 LG 10002-010 SCREW .38-16UNC HH CAP GR8, 1.25 LG 10002-006 SCREW .38-16UNC HH CAP GR8, .750 LG 10002-030 SCREW .38-16UNC HH CAP GR8, 3.75 LG 11001-006 WASHER, FLAT, .375, NARROW, PLTD (SAE) 10908-006 NUT HEX LKG .375-16 10004-008 SCREW .50-13UNC HH CAP GR8, 1.00 LG 10004-012 SCREW .50-13UNC HH CAP GR8, 1.50 LG 10004-020 SCREW .50-13UNC HH CAP GR8, 2.50 LG 10004-016 SCREW .50-13UNC HH CAP GR8, 2.00 LG 10004-014 SCREW .50-13UNC HH CAP GR8, 1.75 LG 10004-010 SCREW .50-13UNC HH CAP GR8, 1.25 LG 11001-008 WASHER, FLAT, .50, NARROW, PLTD (SAE) 11001-010 WASHER, FLAT, .625, NARROW, PLTD (SAE) 10903-010 .625-18UNF JAM HEX NUT 25399-001 CHAIN PIN X 1.75 LG 11354-001 SLEEVE-TUBE CLAMP 13751-017 MACHINERY BUSHING 2-1/2 X 1-3/4 11001-004 WASHER, FLAT, .25, NARROW, PLTD (SAE) 10908-004 .250-20UNC HEX (ESNA) LOCK NUT 10000-012 SCREW .25-20UNC HH CAP GR8, 1.50 LG

119

QTY 44 4 10 2 2 2 1 24 7 4 14 4 4 4 4 34 2 5 2 2 2 6 3 3

Parts Manual

Section 8 - Boom

3

1

3

2

2

FIGURE 8-2. OUTER BOOM ASSY, 630 (31551-001)

Parts Manual

120

Section 8 - Boom ITEM 1 2 3

FIGURE 8-2. OUTER BOOM ASSEMBLY (31551-001) PART NUMBER DESCRIPTION 31554-001 WLDMT, 630 OUTER BOOM 10010631 BEARING, GARMAX 3644-028 10010773 BEARING, GARMAX 3240-070

121

QTY 1 2 2

Parts Manual

Section 8 - Boom

1 9 11

10 11

23 24

12

1

A

7

6

2

8

2

15

6

7

4

14 13 19

20

21

5

22

3 19 18

16

17

19

18

FIGURE 8-3. MID BOOM ASSEMBLY (31552-001)

Parts Manual

122

Section 8 - Boom ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

FIGURE 8-3. MID BOOM ASSEMBLY (31552-001) PART NUMBER DESCRIPTION 31557-001 WLDMT, 630 MID BOOM 10010774 GARMAX BEARING (2836-024) 1.75"ID x 1.500" W 31624-001 SLIDE BLOCK SHIM

QTY 1 2 2

31622-001

PLATE, PIN RETAINER

1

31644-000

SLIDE BLOCK ASSY NSM

2

31599-000

SHEAVE, RETRACT CHAIN

2

13754-018

MACH BUSHING 2.0 X 18 GA

2

31618-000

SHEAVE, 630 HOSE CARRIER

1

31595-000

SHEAVE, BL666 CHAIN

1

10010632

BUSHING, GGB GM2836-037

1

13751-017

MACHINERY BUSHING 2-1/2 X 1-3/4

2

25740-000

AXLE CYL PIN WELDMENT

1

34255-000

SLIDE BLOCK

2

34254-000

SLIDE BLOCK SHIM

2

31619-001

PIN, RET SHEAVE

1

25122-000

SLIDE BLOCK ASSY

4

25289-000

SLIDE BLOCK SHIM

4

10105-010

SBHCS .500-13 UNC X 1.25, STL, GR 8, PLTD

11

11001-008

WASHER, FLAT, .50, NARROW, PLTD (SAE)

16

10004-016

SCREW .50-13UNC HH CAP GR8, 2.00 LG

4

11001-005

WASHER, FLAT, .313, NARROW, PLTD (SAE)

4

10001-006

SCREW .313-18UNC HH CAP GR8, .75 LG

4

10002-010

SCREW .38-16UNC HH CAP GR8, 1.25 LG

1

11001-006

WASHER, FLAT, .375, NARROW, PLTD (SAE)

1

123

Parts Manual

Section 8 - Boom

2

5

1

4 4

FIGURE 8-4. INNER BOOM ASSEMBLY (31553-001) 1 OF 3

Parts Manual

124

Section 8 - Boom

11

3

6

5

7 10 15

8

16 15

17 16

8

12 16

15

4 REF

4 REF 2 REF

DETAIL A

FIGURE 8-4. INNER BOOM ASSEMBLY (31553-001) 2 OF 3

125

Parts Manual

Section 8 - Boom

1

15

2 REF

14 16

16

16

17

13

4 REF

8 3 9

6

DETAIL B NEAR SIDE PLATE REMOVED FOR CLARITY

7 12

FIGURE 8-4. INNER BOOM ASSEMBLY (31553-001) 3 OF 3

Parts Manual

126

Section 8 - Boom ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

FIGURE 8-4. INNER BOOM ASSEMBLY (31553-001) PART NUMBER DESCRIPTION 31561-001 WLDMT, 630 INNER BOOM 31574-001 HOSE CARRIER, 630 25273-000 CHAIN ANCHOR 12209-185 CHAIN BL644 X 185 M/M 12200-179 LEAF CHAIN BL666 x 179 F/F 25399-001 CHAIN PIN X 2 LG 11236-003 COTTER PIN 1/8 DIA X 3/4 LG 25289-000 SLIDE BLOCK SHIM 25283-000 SLIDE BLOCK SHIM 27688-000 PLATE SLIDE BLOCK SPACER 31652-000 SLIDE BLOCK ASSY NSM 25122-000 SLIDE BLOCK ASSY 10000-008 SCREW .25-20UNC HH CAP GR8, 1.00 LG 10908-004 .250-20UNC HEX (ESNA) LOCK NUT 10004-008 SCREW .50-13UNC HH CAP GR8, 1.00 LG 11001-008 WASHER, FLAT, .50, NARROW, PLTD (SAE) 10022-028 SCREW .38-24UNF HH CAP GR8, 3.50 LG

127

QTY 1 1 3 2 1 3 6 12 2 2 2 6 4 4 16 30 6

Parts Manual

Section 8 - Boom

1

2

1 REF

2 REF

2 REF

SECTION A-A 1

2

A

A

FIGURE 8-6. SLIDE BLOCK ASSY, NARROW (31641-000)

Parts Manual

2

128

Section 8 - Boom ITEM 1 2

FIGURE 8-5. SLIDE BLOCK ASSEMBLY (25122-000) PART NUMBER DESCRIPTION 25271-000 SLIDE BLOCK 25272-000 SLIDE BLOCK INSERT

QTY 1 2

ITEM 1 2

FIGURE 8-6. SLIDE BLOCK ASSY, NARROW (31641-000) PART NUMBER DESCRIPTION 31641-100 SLIDE BLOCK, NARROW 25272-000 SLIDE BLOCK INSERT

QTY 1 2

ITEM 1 2

FIGURE 8-7. SLIDE BLOCK ASSY, NSM (31644-000) PART NUMBER DESCRIPTION 31644-100 SLIDE BLOCK 25272-000 SLIDE BLOCK INSERT

QTY 1 2

129

Parts Manual

Section 8 - Boom

2

2

1

FIGURE 8-8. REAR BOOM COVER ASSEMBLY (31625-000)

Parts Manual

130

Section 8 - Boom ITEM 1 2

FIGURE 8-8. REAR BOOM COVER ASSEMBLY (31625-000) PART NUMBER DESCRIPTION 31625-001 PLATE, 630 REAR BOOM COVER 10928-009 NUTSERT 5/16-18UNC X .150 GRIP

131

QTY 1 2

Parts Manual

1 2 3

1 1 2

ITEM # QTY

16021-285 16020-282 12004-295

XTREME P/N

HOSE

471TC-12 471TC-12 471T C-6

FTG A P/N

1JS43-12-12 1JS43-12-12 1JS43-6 -6

Parts Manual HOSE FU NCTION

MANIFOLD TO AUX, LEFT HOSE, HOSE CARRIER MANIFOLD TO AUX, RIGHT HOSE, HOSE CARRIER M ANI FOLD T O T I LT CY L, HOSE CARRI ER

FIGURE 8-9. BOOM HOSE KIT, 630 (31653-000)

FTG B P/N

1J943-12-12 1J743-12-12 1JS43-6 -6

285 282 295

LG (in) 281 278 292.5

CU T LG F STR -12 -12 F STR -12 -12 F ST R -6 -6

FTG A DESC

F 90 -12 -12 F 45 -12 -12 F ST R -6 -6

FTG B DESC

Section 8 - Boom

132

Section 9 - Cab & Fenders

SECTION 9 CAB AND FENDERS

133

Parts Manual

Section 9 - Cab & Fenders

FIGURE 9-1. CAB ASSEMBLY-OPEN (10010004) 1 OF 3

Parts Manual

134

Section 9 - Cab & Fenders

FIGURE 9-1. CAB ASSEMBLY-OPEN (10010004) 2 OF 3

135

Parts Manual

Section 9 - Cab & Fenders

FIGURE 9-1. CAB ASSEMBLY-OPEN (10010004) 3 OF 3

Parts Manual

136

Section 9 - Cab & Fenders FIGURE 9-1. CAB ASSEMBLY-OPEN (10010004)

137

Parts Manual

Section 9 - Cab & Fenders

FIGURE 9-2. KIT, BUILDERS CAB (10011200)

Parts Manual

138

Section 9 - Cab & Fenders FIGURE 9-2. KIT, BUILDERS CAB (10011200)

139

Parts Manual

Section 9 - Cab & Fenders

FIGURE 9-3. DASHBOARD ASSEMBLY (10010634)

Parts Manual

140

Section 9 - Cab & Fenders FIGURE 9-3. DASHBOARD ASSEMBLY (10010634)

141

Parts Manual

Section 9 - Cab & Fenders

2

1 5 3

4

1 REF

2 REF

3 REF 4 3 5 REF

FIGURE 9-4. ACCELERATOR PEDAL ASSEMBLY (27412-002)

Parts Manual

142

Section 9 - Cab & Fenders ITEM 1 2 3 4 5

FIGURE 9-4. ACCELERATOR PEDAL ASSEMBLY (27412-002) PART NUMBER DESCRIPTION 27170-000 PLATE ACCELERATOR MOUNT 14664-001 PEDAL ACCELERATOR XR5919 11001-005 WASHER FW 0.3125 10900-005 NUT 5/16-18UNC REG HEX 10001-010 SCREW 5/16-18UNC HHC X 1-1/4

143

QTY 1 1 6 3 3

Parts Manual

Section 9 - Cab & Fenders

FIGURE 9-5. RIGHT FENDER ASSEMBLY, 630 (10010902)

Parts Manual

144

Section 9 - Cab & Fenders FIGURE 9-5. RIGHT FENDER ASSEMBLY, 630 (10010902)

145

Parts Manual

Section 9 - Cab & Fenders

FIGURE 9-6. LEFT FENDER ASSEMBLY, 630 (10010903)

Parts Manual

146

Section 9 - Cab & Fenders FIGURE 9-6. LEFT FENDER ASSEMBLY, 630 (10010903)

147

Parts Manual

Section 9 - Cab & Fenders

THIS PAGE INTENTIONALLY LEFT BLANK

Parts Manual

148

Section 10 - Attachments

SECTION 10 ATTACHMENTS

149

Parts Manual

Section 10 - Attachments

6

5 3

1

4

2

7

FIGURE 10-1. CARRIAGE ASSEMBLY (31095-000)

Parts Manual

150

5

Section 10 - Attachments ITEM 1 2 3 4 5 6 7 REF

FIGURE 10-1. CARRIAGE ASSEMBLY (31095-000) PART NUMBER DESCRIPTION 31091-000 CARRIAGE WELDMENT 25412-000 FORK MOUNTING PIN WELDMENT 25389-000 SHAFT COLLAR 10004-032 SCREW 1/2-13UNC HHC X 4 11001-008 WASHER 1/2 SAE FLAT 10900-008 NUT 1/2-13UNC REG HEX 30009-000 FORK WELDMENT ATTACHMENT, 24” DEBRIS RAKE FOR 72” GRP B STD 14835-000 CARRIAGE

151

QTY 1 1 1 1 2 1 2 1

Parts Manual

Section 10 - Attachments

1

3

2

FIGURE 10-2. CARRIAGE PIN ASSEMBLY (31147-000)

Parts Manual

152

Section 10 - Attachments ITEM 1 2 3

FIGURE 10-2. CARRIAGE PIN ASSEMBLY (31147-000) PART NUMBER DESCRIPTION 31148-000 CARRIAGE RETENTION PIN 25672-000 HITCH PIN WASHER 10826-016 EYE-BOLT 3/4-10UNC SHOULDER X 2 LG

153

QTY 1 1 1

Parts Manual

Section 10 - Attachments

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Parts Manual

154

Section 11 - Labels, Decals & Load Charts

SECTION 11 LABELS, DECALS, AND LOAD CHARTS

155

Parts Manual

IM

IN

AR Y

Section 11 - Labels, Decals & Load Charts

9

6 9

30

30

1

4

PR

31

EL

37

37

10

10

44

8

44

11 11 31

8

FIGURE 11-1. 630 FINAL ASSEMBLY, DECALS (10011000) 1 OF 4 RIGHT REAR CORNER

LEFT REAR CORNER

SOME COMPONENTS REMOVED FOR CLARITY

Parts Manual

SOME COMPONENTS REMOVED FOR CLARITY

156

Section 11 - Labels, Decals & Load Charts

42

AR Y

32

40

16

29

18

45

47

26

17

25

35

43

19

20

21

CAB

41

IM

8

39

PR

EL

7

HORSEHEAD AND SIDE PLATE SOME COMPONENTS REMOVED FOR CLARITY

11

39

49

7

11

34

34 33

SOME COMPONENTS RE MOVED FOR CLARITY

31

8

8

CAB AND BOOM ANGLE

38

SOME COMPONENTS REMOVED FOR CLARITY

22

31

IN

27

33

HORSEHEAD AND SIDE PLATE SOME COMPONENTS REMOVED FOR CLARITY

FIGURE 11-1. 630 FINAL ASSEMBLY, DECALS (10011000) 2 OF 4

157

Parts Manual

28

ENGINE COMPARTMENT AND SIDE PLATE Section 11 - Labels, Decals & Load Charts SOME COMPONENTS REMOVED FOR CLARITY

23

12

36

54

14

50

28

53

ENGINE COMPARTMENT AND SIDE PLATE

5

SOME COMPONENTS REMOVED FOR CLARITY

12

AR Y

13

36

ENGINE COVER

SOME COMPONENTS REMOVED FOR CLARITY

54

14

IN

13

2

52

10

50

IM

3

BOOM - RIGHT SIDE

SOME COMPONENTS REMOVED FOR CLARITY

2

ENGINE COVER

SOME COMPONENTS REMOVED FOR CLARITY

EL

5

BOOM - LEFT SIDE

PR

SOME COMPONENTS REMOVED FOR CLARITY

INNER BOOM

SOME COMPONENTS REMOVED FO R CLARITY

48

FIGURE 11-1. 630 FINAL ASSEMBLY, DECALS (10011000) 3 OF 4

Parts Manual

158

VALVE COVER

SOME COMPONENTS REMOVED FOR CLARITY

52

23

AR Y

Section 11 - Labels, Decals & Load Charts

24

53

ENT AND SIDE PLATE

EMOVED FOR CLARITY

36

54

14

52

IN

13

10

3

VALVE COVER

E COVER

TS REMOVED FOR CLARITY

51

REAR WINDOW DETAIL VIEW B SOME COMPONENTS REMOVED FOR CLARITY

B

PR

EL

15

IM

SOME COMPONENTS REMOVED FOR CLARITY

A

FRONT ISOMETRIC VIEW

SOME COMPONENTS REMOVED FOR CLARITY

46

CENTER COVER DETAIL VIEW A

FIGURE 11-1. 630 FINAL ASSEMBLY, DECALS (10011000) 4 OF 4

SOME COMPONENTS RE MOVED FOR CLARITY

159

Parts Manual

Section 11 - Labels, Decals & Load Charts QTY 1 2 1 1 1 1 2 5 2 3 4 1 1

PR

EL

IM

IN

AR Y

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240

Addendum 2 - Axles

ADDENDUM 2 AXLES

241

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Addendum 2 - Axles

SPARE PARTS LIST

SERIES 128

Code:S128.30061.004.A01

Steering drive axle , Front 14598-000 10010228

Parts Manual

242

C

B

A

E

D

243

23 24 25 26

22

10 11 12 13 14 15 16 17 18 19 20 21

3 4 5 6 7 8 9

2

PC NO

IPART NAME .0510000130 .0013012030 8.6.5.00339 .0000092378 .0000030689 .0000094582 .0000502702 .0820000004 14598-056 9510.204.051 . 0000501202 14598-015 8.6.7.00230 .0000030666 .0000504836 .0000210544 14598-016 .0000180210 9480.186.020 0.268.7535.00 .0000111724 8.0.9.01550 .0000 180211 0.268.7503.00 9010.602.000 9480.185.970 2

0

DESCRIPTION SHNORR WASHER D.12 SOCKET HEAD SCREW M12x30 12.9 5931 PLUG 1/4 11 GAS STEERING HOUSING - 128 STEERING CYLINDER FLANGED PIN - 128 PISTON GROUP (SERVICE +PARKING) - 128 GREASER M1 Ox1 MAGNETIC PLUG 1/2 GAS DIN908 BRAKE GROUP (PARKING+SERVICEl - 128 BALL JOINT GE40SX DUST RING - 128 OIL FILLER PLUG 1/4G TIE ROD 1 PINION ASS Y - 128 UNLOCK BRAKES SCREW - 128 OIL SEAL 45X60X7 BASL ARTICULATED-LOINT SHIM 0.1 - 128 SHIM 85,3x94,7x1 SHIM 94.7x85.3x0.35 UNLOCK BRAKE SPACER - 228 BEARING 32012 X ARTICULATED-LOINT SHIM 0.2 - 128 SHIM 94.7x85.3x0.3 SNAP RING 95 UNI 7437 SHIM 82.4X94.7X0,2

�-

2

4 4 4 2 2 4 2 4 2 2 2

2

4 2 4 4 2 4 4

2

3

QTY 28 24

3

PC NO 27 28 29 30 31 32 33

PART NAME 14598-018 .0000504561 0.268.7505.00 4228.53004 .0000503934 .0000503935 14598-017 4

4

5

DESCRIPTION OR 3925 DIFFERENTIAL GROUP STD (R=2.23)-S128 SHIM 85.3x0.5 INPUT GEAR BOX (R=1.9l - 228 RH STEERING WHEEL ASS 1 Y - S128 LH STEERING WHEEL ASS 1 Y - S128 BUSCHING DX

5

QTY 2 1 2 1 1 1 2

SCALE

DATE

7

1:4

7

04/04/14

Gozzi A.

SIG

GROUP

ID

6

I

42046 Vil I anova di Reggiolo (RE) Via Magellano 37 - Tel. 0522/211911 Fax. 0522/211600

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41

Dote

S128.30061.004.A01 oo 128 conaer lndultrl• � ADI• WbN1 ddft

Descri�tion CODE

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e

Index I

DESCRIPTION

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E

D

C

B

A

Addendum 2 - Axles

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Addendum 2 - Axles

Parts Manual

244

Addendum 2 - Axles

245

Parts Manual

C

B

A

Parts Manual

E

D

246

PC NO 1 2 3 4 5 6 7 8 9 10 11 12

PART NAME 14598-037 14598-038 14598-019 .0000092882 14598-039 14598-020 14598-021 .0000092853 14598-041 14598-042 14598-043 14598-022 2

DESCEOPTION LOCKNUT M6 H7,6 PIN 6X20 UNI6875 0-RING OR-4587 BRAKE FLANGE SERVICE BRAKE PISTON 0-RING 6795 0-RING 4750 PARKING BRAKE PISTON STUD BOLT M6X35 UNI5909 SELF-ADJUST SPACER - 128 SELF-ADJUST WASHER - 128 0-RING 6945

2

OTY 3 3 1 1 1 1 1 1 3 3 3 1 3

3

4

4

5

5

e

CODE

L___J \:p

1:2

7

GROUP

Date

ID

01 I 128 SIG DATE 18/11/10 Gozzi A.

7

6

I

42046 Vil I anova di Reggiolo (RE) Via Magellano 37 - Tel, 0522/211911 Fax. 0522/211600

ADI• WbN1 ddft

conaer lndultrl• � SCALE

.0000502702

Index I Descri2tion DESCRIPTION GR.PIST.FR.SERV.NEG.ADJ.-0.9 - 128

6

D

C

B

A

E

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B

A

247

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2 3 4 5 6 7 8 9 10 11 12

1

PC NO

PART NAME .0000170173 .0000220224 9540.400.063 9540.278.202 .0655001028 .2911000501 9010.715.000 14598-018 .0000180213 .0000306003 14598-023 .0000220225 2

DESCRIPTION DISKS BUSHING - 128 SPRING 13,5x44,51 SOCKET HEAD SCREW M12X130 12.9 5931 SOCKET HEAD SCREW M8X90 12.9 5931 CIL YNDRICAL PIN 10X30 DIN6325 BLEEDING SCREW M10X1 SNAP RING BR225 OR 3925 SPRINGS RING - 128 SPRINGS KIT - 128 DISCK PAKAGE BRAKE - 128 SPRING 7,8x50,08

2

1

47

1 1 1 1 1 1

47 12 4 2

QTY

3

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3

.0

4

�

4

5

5

01

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.0000501202 L___J \:p

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7

GROUP 01 IF128 SIG DATE Gozzi A. 05/11/10

23/07 /131 G.A. Date I ID

6

I

42046 Vil I anova di Reggiolo (RE) Via Magellano 37 - Tel. 0522/211911 Fax. 0522/211600

ADI• WbN1 ddft

conaer lndultrl• � SCALE

e

CODE

Sistemato gallinatura: n.10 (allineato a tabella)

DescriQtion Rev. DESCRIPTION GR.FR.SERVIZIO+NEG. - 128

6

E

D

C

B

A

Addendum 2 - Axles

Parts Manual

C

Bl

Al

Parts Manual

D

248

I

I

PC NO 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

PART NAME 9120.295.004 .2292012041 14598-018 9010.704.000 .0000172279 .0000155448 .0000155447 .0000155449 14598-044 14598-045 14598-016 14598-035 8.5.1.00962 .0000127259 .0000127258 .0000094577 9110.286.550 .0751000038 .0000172280 .0000155410

2

DESCRPTION NUT M12X1.25 8.8 UNI5588 STUD BOLTS M12X41 OR 3925 RING BR190 CROWN WHEEL SHIM 99,8X122X0,2 99,8X122XO,1 SHIM SHIM 9,8X122X0,35 NUT M16 END STEERING SCREW - 128 OIL SEAL 45X60X7 BASL BUSCHING DX SNAP RING 45 UNI7436 SHIM CROWN RING CORWN FLANGE ROLLER BEARING SNAP RING E38 DIN471 PLANETARY GEAR CROWN WHEEL SHIM

2

8

3

3 3

2 2 2

2

QTY 8 8

3

PC NO 21 22 23 24 25 26 27 28 29 30 31 32

PART NAME 14598-046 14598-047 14598-048 14598-049 14598-027 .0000092388 .0000092387 14598-050 .0000030655 14598-052 14598-053 .0435000018 14598-054

4

4

5

DESCRPTION COPPER WASHER D.18 OIL PLUG M18X1,5DIN908 BEARING 32020 X CASSETTE 145X75X4.5X15.5 NBR STUD BOLTS M22/18X45 10.9 PLANETARY HUB - 128 WHEEL HUB - 128 HWX SCREW M12x20 UNI 5739-8G CARDAN SHAFT I=1390 - S128 ARTICULATED JOINT LH - S128 NUT M18X1.5 ELASTIC WASHER D.18

5

QTY 1 1 2 1 8 1 1 2 1 1 8 8

e

CODE

I

� L___J \:p

SCALE 1:4

.00005039 35

7

Date

ID

GROUP 01 1128 SIG DATE Gozzi A. 13/11/13

7

6

42046 Vil I anova di Reggiolo (RE) Via Magellano 37 - Tel. 0522/211911 Fax. 0522/211600

conaer lndultrl• ADI• WbN1 ddft

Index I Descri2tion DESCRIPTION GR.TERM.ST.SX.(I =1530) - 128

6

D

C

B

A

E

Addendum 2 - Axles

C

Bl

Al

249

D

I

I

I

PC NO 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

PART NAME 9120.295.004 .2292012041 14598-018 9010.704.000 .0000172279 .0000155448 .0000155447 .0000155449 8.2.1.01458 .0000210542 14598-016 14598-035 8.5.1.00962 .0000127259 .0000127258 .0000094577 .0751000038 .0000172280 .0000155410 14598-046

2

DESCRPTION NUT M12X1.25 8.8 UNI5588 STUD BOLTS M12X41 OR 3925 RING BR190 CROWN WHEEL SHIM 99,8X122X0,2 99,8X122XO,1 SHIM SHIM 9,8X122X0,35 NUT M16 END STEERING SCREW - 128 OIL SEAL 45X60X7 BASL BUSCHING DX SNAP RING 45 UNI7436 SHIM CROWN RING CORWN FLANGE SNAP RING E38 DIN471 PLANETARY GEAR CROWN WHEEL SHIM COPPER WASHER D.18

2

8

3

3 3

2 2 2

2

QTY 8 8

3

PC NO 21 22 23 24 25 26 27 28 29 30 31 32

PART NAME 14598-047 8.0.9.02411 14598-049 .0000030655 14598-027 .0000092388 .0000092387 14598-050 14598-055 14598-053 14598-054 9110.286.550

4

4

5

DESCRPTION OIL PLUG M18X1,5DIN908 BEARING 32020 X CASSETTE 145X75X4.5X15.5 NBR CARDAN SHAFT I=1390 - S128 STUD BOLTS M22/18X45 10.9 PLANETARY HUB - 128 WHEEL HUB - 128 HWX SCREW M12x20 UNI 5739-8G ARTICULATED JOINT RH - S128 NUT M18X1.5 ELASTIC WASHER D.18 ROLLER BEARING

5

QTY 1 2 1 1 8 1 1 2 1 8 8 3

e

CODE

� L___J \:p

SCALE 1:4

.00005039 34

7

Date

ID GROUP 01 I 128 SIG DATE Gozzi A. 13/11/13

7

6

I

42046 Vil I anova di Reggiolo (RE) Via Magellano 37 - Tel. 0522/211911 Fax. 0522/211600

conaer lndultrl• ADI• WbN1 ddft

Index I Descri2tion DESCRIPTION GR.TERM.ST.DX.(I =1530) - 128

6

E

D

C

B

A

Addendum 2 - Axles

Parts Manual

C

B

A

Parts Manual

E

D

250

PC NO 1 2 3 4 5 6 7 8 9 10 11 12 13

PART NAME 0.702.7500.00 8.5.2.00916 9540.384.100 14598-064 9110.542.011 9510.204.051 14598-068 14598-057 .0082001230 .0510000130 .0655001028 8.6.7.00230 9540.376.090 2

DESCRIPTION SHIM KIT SNAP RING 110UNI7437 SCREW M12X55 UNI 5931-BG BEARING 6308/C3 BALL BEARING CLA 6014/C3 MAGNETIC PLUG 1/2 GAS DIN908 O-RING 0-RING 4462 SCREW M12X30 10.9 UNI5739 SHNORR WASHER 0.12 CILYNDRIC PIN 10X30 DIN6325 OIL FILLER PLUG 1/4G HEX. S.H.S. M12X35 UNI5931 GB

2

3

OTY 1 1 4 1 3 3 1 1 4 4 2 1 8

3

PC NO 14 15 16 17 18 19 20 21 22 23 24 25 26 PART NAME 14598-065 14598-059 14598-069 14598-066 0228.1605 14598-063 0228.1303 0228.0302 14598-060 14598-070 0228.5003 0228.6002 0228.2101

4

4

5

DESCRIPTION OIL SEAL 60X90X8 OIL SEAL BA 70X100X10 FLANGED SCREW M14X35 10.9 DIN6921 PINION WASHER - 128 CARDAN FLANGE DIN120 - 228 INT.RETAINING RING D.90 UNI 7437 GEAR HOUSING - 228 HOUSING - 228 O-RING 4562 MOTOR BUSCHING DRIVE GEAR Z=37 - 128 DRIVEN GEAR Z=60 - 128 DRIVEN SHAFT - 128

5

OTY 1 1 1 1 1 1 1 1 1 1 1 1 1

I

e

CODE

Description

L___J \:p

1:3 7

I

00 128

SIG

GROUP

Gozzi A.

I Date I ID

04/04/14

DATE

7

6

I

42046 Vil I anova di Reggiolo (RE) Via Magellano 37 - Tel, 0522/211911 Fax. 0522/211600

ADI• WbN1 ddft

SCALE

4228.53004 conaer lndultrl• �

I

GR.RIDUTTORE INGR.(R=1.62) - 128

Index

DESCRIPTION

6

IE

D

C

B

A

Addendum 2 - Axles

Quality system certified UNI EN ISO 9001

www.comerindustries.com

Addendum 2 - Axles

SPARE PARTS LIST

SERIES 128

Code:S128.11001.006.A01

Steering drive axle, Rear 14599-000 10010209

First issue

A04/14 Release

251

Description

Parts Manual

Parts Manual

252

+

E

D

C

B

A

PC NO 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21

PART NAME .0510000130 .0013012030 0.268.7505.00 9540.386.091 14598-015 14598-016 9010.602.000 .0820000004 .0000106766 8.6.7.00230 14598-034 14598-035 .0000094582 .0000030666 9480.185.970 .0000106761 14599-013 .0000092878 0.268.7503.00 8.6.5.00339 .0000504561 2

SAP MATERIAL RONDELLA SCHNOOR D.12 VITE TCEI12.9 M12X30 5931 SPES.REG. 94.7x85.3x0.5 V.T.C.E.I. M12X60 UNI5931-12.9 ANELLO PARAPOLVERE - 128 ANELLO 45X60X7 BASL ANELLO PER FORO 95 UNI 7437 INGRASSATORE DIR. M1 OX1 BOCCOLA PER PIVOT - S128 TAPPO SF.ANTIC. 1/4 11GAS ANELLO OR 3925 (2,62X234,62l BOCCOLA DX 45X50X30 (520045030) PERNO DI SNODO - 128 TIRANTE CON TESTINA SPESSORI 82.4X94.7X0,2 BOCCOLA DI CENTRAGGIO -128MARTINETTO STERZO PIVOT CENTRALE - S128 SPES.REG. 94.7x85.3x0.3 TAPPO CON.ESAG.EST. 1/4 11GAS GR.CENTR.DIFF.STD.(R=2.23)-S128

2

QTY 28 24 2 24 4 4 2 6 2 1 2 2 4 2 2 4 1 2 2 1 1 3

PC NO 22 23 24 25 26 27 28 29 30 31 32 33

3

PART NAME 0.268.7535.00 8.0.9.01550 9115.500.001 .0000092850 9480.186.020 .0000504835 .0000180210 .0000180211 .0000092382 14598-056 .0000503934 .0000503935

4

SAP MATERIAL 94.7x85.3x0.35 SPES.REG. CUSC.RULLI CON.CLB 32012 X SNODO SFERICO OBLIQUO GE40SX FLANGIA PER DIFFERENZIALE - S128 SPESSORE ITT 85,3x94,7x1 GR.PORTA PIGN.PC.(R=2.71l-S128 GUARN. REGISTRO SNODI SP 0.1-228R GUARN. REGISTRO SNODI SP.0,2 - S128 CORPO PORT.STERZ. I=1530 S/FR. TAPPO MAGNET.NA36B 1/2G DIN908 GR.TERM.ST.DX.(I=1390l - 128 GR.TERM.ST.SX.(I=1390l - 128

4

5

QTY 2 2 4 2 2 1 4 4 2 4 1 1

5

e

7

Date

ID

42046 Vil I anova di Reggiol o (RE) Via Magel I ano 37 - Tel. 0522/211911 Fax. 0522/211600 7 6 I

GROUP S128.11001.006.A01 oo I 12s SIG DATE comer lndultrlea � SCALE Ami a Wbell ddve l_________J � Gozzi A. 1:5 04/04/14

Index Descri2tion DESCRIPTION P.DIFF.L=1530.S128 CODE

6

Addendum 2 - Axles

E

D

C

B

A

Addendum 2 - Axles

253

Parts Manual

Addendum 2 - Axles

Parts Manual

254

C

Bl

Al

255

D

I

I

PC NO 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

PART NAME 9120.295.004 .2292012041 14598-018 9010.704.000 .0000172279 .0000155448 .0000155447 .0000155449 14598-044 14598-045 14598-016 .2160455030 8.5.1.00962 .

0000127259 .

0000127258 .0000094577 9110.286.550 .0751000038 .0000172280 .0000155410

2

DESCRPTION NUT M12X1.25 8.8 UNI5588 STUD BOLTS M12X41 O-RING 3925 RING BR190 CROWN WHEEL SHIM 99,8X122X0,2 99,8X122XO,1 SHIM SHIM 9,8X122X0,35 NUT M16 END STEERING SCREW - 128 OIL SEAL 45X60X7 BASL BUSCHING DX SNAP RING 45 UNI7436 SHIM CROWN RING CORWN FLANGE ROLLER BEARING SNAP RING E38 DIN471 PLANETARY GEAR CROWN WHEEL SHIM

2

8

3

3 3

2 2 2

2

QTY 8 8

3

PC NO 21 22 23 24 25 26 27 28 29 30 31 32

PART NAME 14598-046 14598-047 14598-048 14598-049 .2292218045 .0000092388 .0000092387 14598-050 .0000030655 14598-052 14598-053 14598-054

4

4

5

DESCRPTION COPPER WASHER D.18 OIL PLUG M18X1,5DIN908 BEARING 32020 X CASSETTE 145X75X4.5X15.5 NBR STUD BOLTS M22/18X45 10.9 PLANETARY HUB - 128 WHEEL HUB - 128 HWX SCREW M12x20 UNI 5739-8G CARDAN SHAFT I=1390 - S128 ARTICULATED JOINT LH - S128 NUT M18X1.5 ELASTIC WASHER D.18

5

QTY 1 1 2 1 8 1 1 2 1 1 8 8

e

CODE

I

� L___J \:p

SCALE 1:4

.00005039 35

7

Date

ID GROUP 01 1128 SIG DATE Gozzi A. 13/11/13

7

6

42046 Vil I anova di Reggiolo (RE) Via Magellano 37 - Tel. 0522/211911 Fax. 0522/211600

conaer lndultrl• ADI• WbN1 ddft

Index I Descri2tion DESCRIPTION GR.TERM.ST.SX.(I =1530) - 128

6

E

D

C

B

A

Addendum 2 - Axles

Parts Manual

C

Bl

Al

Parts Manual

D

256

I

I

I

PC NO 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

PART NAME 9120.295.004 .2292012041 14598-018 9010.704.000 .0000172279 .0000155448 .0000155447 .0000155449 8.2.1.01458 .0000210542 14598-016 14598-035 8.5.1.00962 .0000127259 .0000127258 .0000094577 .0751000038 .0000172280 .0000155410 14598-046

2

DESCRPTION NUT M12X1.25 8.8 UNI5588 STUD BOLTS M12X41 OR 3925 RING BR190 CROWN WHEEL SHIM 99,8X122X0,2 99,8X122XO,1 SHIM SHIM 9,8X122X0,35 NUT M16 END STEERING SCREW - 128 OIL SEAL 45X60X7 BASL BUSCHING DX SNAP RING 45 UNI7436 SHIM CROWN RING CORWN FLANGE SNAP RING E38 DIN471 PLANETARY GEAR CROWN WHEEL SHIM COPPER WASHER D.18

2

8

3

3 3

2 2 2

2

QTY 8 8

3

PC NO 21 22 23 24 25 26 27 28 29 30 31 32

PART NAME 14598-047 8.0.9.02411 9020.723.150 .0000030655 14598-027 .0000092388 .0000092387 14598-050 14598-055 14598-053 14598-054 9110.286.550

4

4

5

DESCRPTION OIL PLUG M18X1,5DIN908 BEARING 32020 X KASSETTE 145X75X4.5X15.5 NBR CARDAN SHAFT I=1390 - S128 STUD BOLTS M22/18X45 10.9 PLANETARY HUB - 128 WHEEL HUB - 128 HWX SCREW M12x20 UNI 5739-8G ARTICULATED JOINT RH - S128 NUT M18X1.5 ELASTIC WASHER D.18 ROLLER BEARING

5

QTY 1 2 1 1 8 1 1 2 1 8 8 3

e

CODE

I

� L___J \:p

SCALE 1:4

.00005039 34

7

Date

ID GROUP 01 I 128 SIG DATE Gozzi A. 13/11/13

7

6

42046 Vil I anova di Reggiolo (RE) Via Magellano 37 - Tel. 0522/211911 Fax. 0522/211600

conaer lndultrl• ADI• WbN1 ddft

Index I Descri2tion DESCRIPTION GR.TERM.ST.DX.(I =1530) - 128

6

E

D

C

B

A

Addendum 2 - Axles

Warranty

WARRANTY

257

Parts Manual

Warranty

Xtreme Manufacturing Product Warranty Policy 1) Xtreme Manufacturing warrants, its authorized sales and service centers (herein referred to as “SSC”), new product(s) the mainframe and chassis weldments shall be free from defect in material and workmanship for the period of 10 years or 10,000 hours whichever comes first. The boom weldment and boom rollers shall be free from defects in material and workmanship for the period of 5 years or 5,000 hours whichever comes first.

The powertrain assemblies consistingof engine, transmission and drive axles and all other componentsnot listed above shall be free from defects in material and workmanship for the period of 2 year or 2,000 hours after date of delivery. This warranty is made to the original owner of the new product(s) and is transferable for the duration of the coverage period, to the subsequent owner with prior written approval from Xtreme Manufacturing (see limitations).

2) Machines may be held in an authorized Distributor/ SSC’s stock for a maximum period of six (6) months from the date of shipment from Xtreme, before the warranty period is automatically initiated on each machine.

3) It is the responsibility of the Distributor/SSC to complete and return to Xtreme Manufacturing a Pre‐delivery Inspection Record, Warranty Registration Form, before the act of rental / loan / demonstration of the machine or delivery to an end user. In the case of direct sale to end customers the same responsibility lies with the end customer.

4) Any end customer, SSC, distributor or dealer shall not be entitled to the benefits of this warranty and Xtreme Manufacturing shall have no obligationshere under unless the “Pre‐Delivery and Inspection Record” has been properly completed and returned to the Xtreme Manufacturing Warranty department within fifteen (15) days after delivery of the Xtreme Manufacturing product to the Customer or Dealer’s demonstration / rental fleet. Xtreme Manufacturing must be notified, in writing, within ten (10) days, of any machine sold to a Customer from a Dealer/SSC’s rental fleet during the warranty period.

5) Any part or parts which upon examination by the Xtreme Product Support Department are found to be defective within the specified warranty period, will be replaced or repaired at the sole discretion of Xtreme Manufacturing, through its local Authorized Distributor/SSC, at no charge. Any parts replaced under warranty must be original Xtreme parts obtained through an authorized Xtreme Manufacturing Distributor/SSC unless expressly agreed otherwise in writing and in advance by Xtreme Manufacturing’s warranty department.

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Warranty

Xtreme Manufacturing Product Warranty Policy 6) All parts claimed under warranty must be held available for return and inspection upon request for a period of 90 days from date of claim submission, it is necessary that all parts are individuallytaggedor marked with their part number and the warranty claim number. All parts returning should be still in a factory state, free of any alteration to the original design. If the parts are subject to repair it will need to be pre authorized by the Xtreme Product Support Group and or Warranty Department prior to the repair being completed. After 90 days all parts replaced under warranty which have not been returned, to Xtreme Manufacturing should be destroyed. Failure to produce parts requested by the Warranty Administrator for inspection within a period of 14 days will result in the claim being automatically rejected in full. Materials returned for warranty inspection must have the following procedure: • • • •

Carefully packagedto prevent additional damage during shipping Drained of all contents and all open ports capped or plugged Shipped in a container taggedor marked with the RMA number Shipped PREPAID (ground service only). Any item(s) returned for warranty by any other means may be refused and returned, unless prior approval is agreed with Xtreme.

7) At the direction of the Xtreme Manufacturing Warranty department, any componentpart(s) of Xtreme Manufacturing products to be replaced or repaired under this warranty program must be returned freight prepaid for inspection. An RMA (Returns material authorization) must be requested from Xtreme Manufacturing Warranty department, a copy to be placed with the returning componentpart(s).

8) All warranty replacement parts will be shipped freight prepaid (standard charges, ground shippingonly) from the Xtreme Manufacturing Parts department, Service Department or from the Vendor to Dealer/SSC or Customer. Any other shippingmethod is the customer responsibility.

9) All warranty claims are subject to approval by Xtreme Manufacturing Service department. Xtreme Manufacturing reserves the right to limit or adjust claims with regard to defective parts, labor or travel time based on usual and customary guidelines.

10) Reimbursement policy, labor will be paid at 75% of posted hourly shop rate. Travel time will be paid at $50 per hour up to a maximum of 3 hours. Xtreme Manufacturing will pay 1 hour of troubleshootingtime per warranty claim, unless expressly agreed otherwise in writing and in advance by Xtreme’s Warranty Department. An annual rate declaration must to be supplied to the Xtreme Warranty administrator by January 31st and will be used as the reimbursable rate for that calendar year.

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Warranty

Xtreme Manufacturing Product Warranty Policy REPLACEMENT PARTS WARRANTY 1. Any part replaced under this limited warranty is not subject to further warranty cover beyond the normal

warranty period of the machine upon which the part was installed.

2. Any replacement parts sold (not delivered under a warranty claim) will be subject to a warranty period of

(6) six months from the date of invoice.

3. Parts held by an authorized Distributor/SSC are covered under warranty for a period of (12) twelve months

from the date of invoice, provided that those parts have been subject to appropriate storage to prevent damage and deterioration (conditional on Xtreme Manufacturing review).

CLAIM PROCEDURE The Xtreme Manufacturing Warranty department must be notified within forty‐eight hours (48) of any possible warranty situation during the applicable warranty period. Personnel performing major warranty repair or parts replacement must obtain specific approval by the Xtreme Manufacturing Warranty department prior to performing the warranty repair or replacement.

When a Distributor/SSC / Customer perceive a warranty issue to exist the following steps must be adhered to: • • •

• • •

Customer/SSC / Distributor to place a purchase order for genuine Xtreme Manufacturing replacement parts.

Xtreme Manufacturing to dispatch parts via the requested method (in line with the required response time).

Confirmation that a qualified technician is available to replace the part and that this person has been accepted by Xtreme Manufacturing to carry out such work under the warranty of the machine. Failure to do this may nullify the warranty.

Customer /SSC / Distributor to allocate a warranty claim number to the repair.

All correspondencein respect of the claim to be on an official Xtreme Manufacturing warranty claim form as supplied by Xtreme Manufacturing’s warranty department.

All warranty claims must be submitted within 30 days of the date of the machine repair.

FREIGHT DAMAGE •

•

If a machine is received in a damagedcondition, then the damage must be noted on the bill of lading and /or delivery documents and photographsmust be taken at the point of delivery, prior to signing acceptance of the consignment.

The freight company and Xtreme Manufacturing must be contacted by the Distributor and a damage claim registered by either party immediately.

3 of 6

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Warranty

Xtreme Manufacturing Product Warranty Policy •

The above requirements apply only to freight damage associated with equipment supplied by Xtreme Manufacturing transport. Customer freight issues are excluded from this warranty policy.

THIS PRODUCT WARRANTY POLICY SPECIFICALLY EXCLUDES:

1. Engines, motors, tires and batteries are manufactured by specialist suppliers to Xtreme Manufacturing, who furnish their own warranty policies. Xtreme Manufacturing will, however, to the extent permitted pass through any such warranty protection to the Distributor/SSC / Customer.

2. Xtreme Manufacturing products which has been modified or altered outside Xtreme Manufacturing factories without written approval, if such modification or alteration, in the sole judgmentof Xtreme Manufacturing Engineeringand/or Service Departments, adversely affects the stability, reliability or service life of the Xtreme Manufacturing product or any componentthereof.

3. Any Xtreme Manufacturing product which has been subject to misuse and abuse, improper maintenance or accident. “Misuse” includes but is not limited to operation beyond the factory‐rated load capacity and speeds.

“Improper maintenance” includes but is not limited to failure to follow the recommendationscontained in the Xtreme Manufacturing Operation, Maintenance, and repair Parts Manuals.

4. Normal wear of any Xtreme Manufacturing componentpart(s). Normal wear of componentparts may vary with the type, application or type of environment in which the machine may be used; such as, but not limited to sandblastingapplications.

5. Routine maintenance, routine maintenance items and minor adjustments are not covered by this warranty, includingbut not limited to hydraulic fluid, filters and lubrication, paint and decals engine tune‐up, brake adjustments etc. Xtreme Manufacturing will not cover leaks from fittings, hoses and any other connection points after the unit has been in service for 90 days or 150 hours of operation which ever comes first.

6. Any Xtreme Manufacturing product that has come into direct contact with any chemical or abrasive material.

7. Incidental or consequential expenses, losses, or damages related to any part or equipment failure, including but not limited to freight cost to transport the machine to a repair facility, downtime of the machine, lost time for workers, lost orders, lost rental revenue, lost profits, expenses or increased cost. This warranty is expressly in lieu of all other warranties, representations or liabilities of Xtreme Manufacturing, either expressed or implied, unless otherwise amended in writing by Xtreme Manufacturing.

8. Xtreme Manufacturing warranty policy does not cover any duties, taxes, environmental fees including without limitation, disposal or handlingof tires, batteries and petrochemical items.

9. Items specifically excluded are: fuel injectors, motor brushes, glow plugs, contactor tips and springs, filters, lamp bulbs, lamp lenses, coolants, lubricants, brake pads and cleaning materials.

10. Failure of replacement parts due to fault misdiagnosisor incorrect fitting by the 4 of 6 Xtreme Warranty Statement

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Warranty

Xtreme Manufacturing Product Warranty Policy Distributor/SSC/ Customer XTREME MANUFACTURING MAKES NO WARRANTIES WHICH EXTEND BEYOND THE DESCRIPTION OF THIS LIMITED WARRANTY. XTREME MANUFACTURING MAKES NO IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE AND DISCLAIMS ALL LIABILITY FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES, INCLUDING BUT NOT LIMITED TO INJURY TO PERSONS OR PROPERTY. Wherever possible the end customer shall obtain all warranty support & make all warranty claims through the local Xtreme Manufacturing authorized Distributor /SSC / Dealer. Warranty support should be from the Distributor /SSC / Dealer from whom the Xtreme Manufacturing product was purchased. Where Xtreme Manufacturing equipment is supplied directly from the factory, the end customer, if unable to contact a Distributor/SSC / Dealer, may contact the Xtreme Manufacturing Warranty Department for further assistance.

APPEAL The buyer may appeal in writing against a rejected or adjusted claim to Xtreme Manufacturing warranty department within a period of 21 days of receiving the rejection or adjustment notice. The appeal should be groundedon express reasons and supported by relevant evidence. Appeals received outside of this time limit will not be considered.

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Warranty

Xtreme Manufacturing Product Warranty Policy XTREME MANUFACTURING WARRANTY SCHEDULE Limited Warranty Periods Item

Warranty Period

Main Frame and Chassis Boom weldment and rollers Powertrain and all other components not listed above Parts held in a Distributor’s stock

10 years or 10,000 hours, parts replacement or repair 5 years or 5,000 hours, parts replacement or repair 2 years or 2,000 hours, parts replacement or repair 12 months from date of invoice, subject to adequate storage / protection.

Parts sold (non warranty)

6 months from date of invoice

Batteries supplied on new machines

6 months from warranty registration date

Other specifically excluded parts: Fuel injectors Brake pads Glow plugs Springs Oils Filters Lamp bulbs Lamp lenses Coolants Lubricants Cleaning materials All consumable / wear parts.

Not covered by Warranty

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LOCAL DISTRIBUTOR LOKALER VERTIEBSHÄNDLER DISTRIBUTEUR LOCAL EL DISTRIBUIDOR LOCAL IL DISTRIBUTORE LOCALE

EUROPE, MIDDLE EAST AFRICA & ASIA PHONE: +44 (0) 845 1550 058 FAX: +44 (0) 845 1557 756 NORTH & SOUTH AMERICA PHONE: +1 785 989 3000 TOLL FREE: +1 800 255 0317 FAX: +1 785 989 3070 AUSTRALIA PHONE: +61 1300 700 450 FAX: +61 2 9609 3057 NEW ZEALAND PHONE: +64 6 3689 168 FAX: +64 6 3689 164

REPAIR PARTS

MANUAL Part Number 24968-000 August 2017

www.XMFG.com

8550 EASTGATE ROAD HENDERSON, NV 89015

(702) 636-2969 (800) 497-1704