Wacker Neuson Dingo SM440-31W Mini Loader Parts List Manual - PDF DOWNLOAD

PARTS LIST Mini Loader

SM440-31W

Item

9200000410

Revision

102

Table of Contents 01

ENGINE ASSEMBLY FRONT

3

02

ENGINE ASSEMBLY REAR

6

03

HYDRAULIC WHEEL MOTOR ASSEMBLY

8

04

HYDRAULIC TANK TOP ASSEMBLY

10

05

HYDRAULIC DASH ASSEMBLY

12

06

HYDRAULIC AUXILARY DASH ASSEMBLY

14

07

HYDRAULIC CONTRACTOR MANIFOLD ASSEMBLY

16

08

CHASSIS MAIN ASSEMBLY

18

09

CHASSIS BONNET ASSEMBLY

20

10

CHASSIS QUICK HITCH

22

11

CHASSIS LOAD FRAME ASSEMBLY

24

12

CHASSIS DASH ASSEMBLY

26

Item – Rev(s): 9200000410 – 100

Page 2 of 28

01 – ENGINE ASSEMBLY FRONT 18

17 16 15 19

20 21

14

22

36

30

2

27

34

29 40

31

25

39 23 38

28

26

24

13

27

35

11

29

11

12

33

11 10 9

7

11

8

13

7 5

37

5

29 13

32

28

6

4

3

1

Item – Rev(s): 9200000410 – 100

Page 3 of 28

01 – ENGINE ASSEMBLY FRONT Pos

No

Description

1

9001195337

Radiator Support Assembly

1

2

9001194336

Pre-Cleaner Tube

1

3

9518000051

Radiator 4 Core 3 Pass with 13Lb Cap

1

4

9001195310

Radiator Fan Shroud Assembly

1

5

9100000066

Clamp Hose 21-44mm

2

6

9518000049

Lower Radiator Hose for 3 Pass Radiator

1

7

9100000062

Clamp Hose 17-38mm

2

8

9518000050

Top Radiator Hose 3 Pass

1

9

9001194321

Throttle Cable Bracket Yanmar

1

10

9001195353

Radiator Top Mount Assembly

1

11

9518000004

Insulator Radiator Mount Rubber

6

12

9001195350

Radiator Top Support

1

13

9131231001

Washer Body 3/8"

5

14

9515000036

Air Cleaner Assembly Elbow

1

15

9515000034

Air Filter Element Inner

1

16

9515000033

Air Filter Element Outer

1

17

9515000035

Air Cleaner Cover

1

18

9515000045

Bracket Air Cleaner (K94)

1

19

9515000047

Precleaner 2" Inlet

1

20

9312650000

Plug 3/4" Adaptor

1

21

9319160400

Hose Tail 3/4" x 1/2"

1

22

9345400000

Hose 1/2" P/Mtr

0.6m

23

9001195307

Air Cleaner Bracket

1

24

9518000074

Engine Yanmar 3TNV76CPE

1

25

9319366400

Hose Tail 1/2" x 3/4" Elbow

1

26

9001195382

Rear Upper Engine Mount Assembly

2

27

9001195388

Pin Machined 120mm Long Engine Mount

3

28

9122261000

Nyloc Nut 9/16"

3

29

9001195379

Bush Stepped 19.5mm x 31mm Long Engine Mounts

6

30

9001195384

Rear Lower Engine Mount Assembly

2

31

9518000171

Muffler Yanmar

1

32

9001195376

Front Lower Engine Mount Assembly

1

33

9001195378

Front Upper Engine Mount Assembly

1

34

9316006501

Nipple M/M M16 x 3/4"

1

35

9001195360

Engine Mount Front Assembly

1

36

9515000048

Exhaust Clamp 2 3/8"

1

37

9001195355

Fuel Filter Bracket

1

38

9001194867

Hose Air Cleaner Elbow

1

Item – Rev(s): 9200000410 – 100

Information

Qty

Unit

Page 4 of 28

39

9001195319

Air Cleaner Bracket Holder

1

40

9515000055

Air Hose 2"

0.2m

Item – Rev(s): 9200000410 – 100

Page 5 of 28

02 – ENGINE ASSEMBLY REAR 8 12 15 6 16 11 13 14 9 16 5 4 3 2

19

17

1 18

20

21

22

23

7

10

Item – Rev(s): 9200000410 – 100

Page 6 of 28

02 – ENGINE ASSEMBLY REAR Pos

No

Description

1

9330005022

Plate Pump Drive 7.5"

1

2

9330005020

Bellhousing

1

3

9001195431

Manifold Mounting Bracket PRODUCTION ONLY PART

1

4

9330005018

Drive Coupling Pump End Outer Spline

1

5

9330005017

Centering Ring OEM Pump Drive

1

6

9330002019

Hydraulic Pump Assembly 8 & 8 & 6cc

1

7

9001194890

Oil Drain Hose Assembly

1

8

9113222016

Cap Screw Socket Head 5/16" x 1"

4

9

9330003105

Manifold Assembly Steel 3 Pump PRODUCTION ONLY PART

1

10

9518000074

Engine Yanmar 3TNV76CPE

1

11

9316477502

Nipple M/M 1/2” x 7/8”

3

12

9316670500

Nipple M/M 3/4" x 1 5/16"

2

13

9001194487

Suction Hose 1"

1

14

9001195445

Suction Hose 1" Cut 480mm Front Pump

1

15

9319305002

Hose Tail 1" Elbow x 1 5/16"

2

16

9300000006

Clamp Hose 34-37mm

4

17

9001195622

Battery Isolator Switch Bracket PRODUCTION ONLY PART

1

18

9410000215

Jump Start Post

1

19

9410000214

Battery Isolator Switch

1

20

9001195621

Battery Isolator Busbar PRODUCTION ONLY PART

1

21

9410000213

Starter Cable 460mm PRODUCTION ONLY PART

1

22

9410000261

Earth Cable 300mm

1

23

9410000056

Battery Terminal Cover Red

1

Item – Rev(s): 9200000410 – 100

Information

Qty

Unit

Page 7 of 28

03 – HYDRAULIC WHEEL MOTOR ASSEMBLY

11

5

5

9 9

17 5

5 7

13 16

14

8 10 6 5 5

1

2

3 4 12

Item – Rev(s): 9200000410 – 100

15

Page 8 of 28

03 – HYDRAULIC WHEEL MOTOR ASSEMBLY Pos

No

Description

Information

1

9330001015

Wheelmotor

4

2

9330006066

O-Ring Wheel Motor Mount

2

3

9610000027

Wheel Nut 7/16"

20

4

9610000032

Hub Twin Flange Sprocket Type Inc. Studs

4

5

9316797500

Nipple M/M 7/8" x 7/8"

6

9001194418

Hydraulic Pipe C4 Front Wheel Motor LH

1

7

9001195407

Hydraulic Pipe Tank Rear to Front Wheel Motors

2

8

9001195405

Hydraulic Pipe OC Valve to Tank Bottom Rear

2

9

9316757501

Nipple M/M 7/8" x 7/8" Bulkhead

10

9001194416

Hydraulic Pipe C2 Front R/H Wheel Motor

1

11

9001195402

Hydraulic Pipe External Rear Wheel Motor

4

12

9131201000

Washer Flat 1 1/8" for Wheel Motor

4

13

9330003108

Valve O/C Twin Circuit With Relief

1

14

9316757500

Nipple M/M 7/8" x 7/8" Bulkhead

15

9330001007

Nut (Patch) 1.3/8" Shaft Wheel Motor

4

16

9330003011

Cartridge Over Centre Valve

4

17

9610000030

Wheel Stud 7/16" x 1.7/8"

20

See note

See note

See note

Qty

Unit

12

4

5

NOTE: Require O-Ring (9330006037) &/or Bonded Seal (9330000023)

Item – Rev(s): 9200000410 – 100

Page 9 of 28

04 – HYDRAULIC TANK TOP ASSEMBLY

4 8 8

10 5

8

3

6

8 2 7

9

1

Item – Rev(s): 9200000410 – 100

Page 10 of 28

04 – HYDRAULIC TANK TOP ASSEMBLY Pos

No

Description

1

9001195015

Front Oil Reservoir Lid Assembly

1

2

9516000015

Fuel Hose 5/16" P/Mtr

0.65m

3

9516000012

Fuel Filter 5/16" & /1/4"

1

4

9330004021

Filter Assembly Hydraulic Oil

1

5

9316879500

Nipple M/M 1” x 1.1/16”

1

6

9330004022

Hydraulic Filter Element

1

7

9330000025

Dipstick Assembly Hydraulic Tank

1

8

9330006056

Seal Kit Filter Housing

1

9

9111311016

Hex Bolt M8

12

10

9001195428

Oil Cooler Pipe

1

Item – Rev(s): 9200000410 – 100

Information

Qty

Unit

Page 11 of 28

05 – HYDRAULIC DASH ASSEMBLY

13

14

15

6

12 2 4

3

17

8

18 16

7

9 10

1

3 19

2 5

11 7

20

1

Item – Rev(s): 9200000410 – 100

Page 12 of 28

05 – HYDRAULIC DASH ASSEMBLY Pos

No

Description

1

9330003104

Valve Bank Main Control

2

2

9315377501

Elbow M/M 3/8” x 7/8”

2

3

9316377502

Nipple M/M 3/8" x 7/8"

4

4

9317565555

Tee F/M/M 9/16” x 9/16” x 9/16” PRODUCTION ONLY PART

2

5

9316375503

Nipple M/M 3/8" x 9/16"

2

6

9001195425

Hydraulic Pipe Control Bank

1

7

9316477502

Nipple M/M 1/2” x 7/8”

2

8

9317757595

Tee M/M/M 7/8” x 7/8” x 1.1/16” PRODUCTION ONLY PART

1

9

9001195424

Hydraulic Pipe RH Control Bank Dump to Main Bank T

1

10

9001195430

Hydraulic Pipe Control Bank to Crowd

1

11

9001195429

Hydraulic Pipe Control Bank to Crowd

1

12

9001194442

Hydraulic Hose Assembly L/H Ram Lower

1

13

9001194440

Hydraulic Hose Assembly Lift

1

14

9001194441

Hydraulic Hose Assembly R/H Ram Top

1

15

9001194443

Hydraulic Hose Assembly L/H Ram Top Hose

1

16

9316753701

Nipple M/M 3/8" x 9/16" Bulkhead

2

17

9001195036

Drive LH Lever Cross Arm Assembly PRODUCTION ONLY PART

1

18

9001195034

Lift Rh Lever Cross Arm Assembly PRODUCTION ONLY PART

1

19

9001195033

Drive RH Lever Cross Arm Assembly

1

20

9001195031

Crowd Cross Lever Assembly PRODUCTION ONLY PART

1

Item – Rev(s): 9200000410 – 100

Information

Qty

Unit

Page 13 of 28

06 – HYDRAULIC AUXILARY DASH ASSEMBLY

4

6

14 7

13

2

5 17 16

3

8

10

1

9

12

Item – Rev(s): 9200000410 – 100

11

15

Page 14 of 28

06 – HYDRAULIC AUXILARY DASH ASSEMBLY Pos

No

Description

1

9330003106

Valve Bank Auxilary Control

1

2

9001194482

Handle Auxiliary 1

1

3

9001194426

Hydraulic Pipe A2 Remote Bank to Large Aux

1

4

9316377501

Nipple M/M 3/8" BSPP x 7/8" JIC

2

5

9001194425

Hydraulic Pipe A1 Remote Bank to Large Aux

1

6

9001194428

Hydraulic Pipe A4-1 Remote Bank to Small Aux

1

7

9001194427

Hydraulic Pipe A3-1 Remote Bank to Small Aux

1

8

9001195433

Pipe & Elbow Assembly M/F 1.1/16”

1

9

9317059596

Tee M/M/F 1.5/16” x 1.1/16” x 1.1/16” PRODUCTION ONLY PART

1

10

9001195423

Hydraulic Pipe LH Upper C-Bank to O/C Valve

1

11

9317757595

Tee M/M/M 7/8” x 7/8” x 1.1/16” PRODUCTION ONLY PART

1

12

9001195425

Hydraulic Pipe Control Bank

1

13

9001194483

Handle Auxiliary for 4in1

1

14

9316375503

Nipple M/M 3/8" x 9/16"

2

15

9001195424

Hydraulic Pipe RH Control Bank Dump to Main Bank T

1

16

9315377501

Elbow M/M 3/8” x 7/8”

1

17

9316479502

Nipple M/M 1/2" x 1 1/16"

1

Item – Rev(s): 9200000410 – 100

Information

Qty

Unit

Page 15 of 28

07 – HYDRAULIC CONTRACTOR MANIFOLD ASSEMBLY

8

6

7

11 9

10 19

16 2

3

22

1

12

5

11 21

4

13

20

14

15

18 18

17

Item – Rev(s): 9200000410 – 100

23

24

Page 16 of 28

07 – HYDRAULIC CONTRACTOR MANIFOLD ASSEMBLY Pos

No

Description

1

9330002019

Hydraulic Pump Assembly 8 & 8 & 6cc

1

2

9001195431

Manifold Mounting Bracket PRODUCTION ONLY PART

1

3

9330003105

Manifold Assembly Steel 3 Pump PRODUCTION ONLY PART

1

4

9001195462

Hydraulic Pipe Manifold to Pump Rear P2 Block

1

5

9001195463

Hydraulic Pipe Manifold to Pump Middle Block

1

6

9001195422

Hydraulic Pipe Aux Control Bank Pressure Pipes

1

7

9001195420

Hydraulic Pipe LH Control Bank Pressure Pipe

1

8

9001195421

Hydraulic Pipe RH Control Bank Pressure Pipes

1

9

9001195401

Manifold Assembly Pressure Line Test

1

10

9314090000

Test Port Mini 7/16”

3

11

9316477502

Nipple M/M 1/2” x 7/8”

6

12

9330000055

Manifold Block Test Point

1

13

9001195465

Hydraulic Block/Manifold Hose V1 Manifold to LH Test Block

1

14

9001195466

Hydraulic Block/Manifold Aux Port to Test Port Aux

1

15

9001195467

Southcott Manifold/ Block V2 On Manifold To RH On Test Block

1

16

9001195461

Hydraulic Pipe Manifold to Pump Front P1 Block

1

17

9316797500

Nipple M/M 7/8" x 7/8"

4

18

9315797500

Elbow M/M 3/4” x 7/8”

2

19

9316477502

Nipple M/M 1/2” x 7/8”

3

20

9001195464

Hydraulic Manifold Drain Hose

1

21

9319305002

Hose Tail 1" Elbow x 1 5/16"

2

22

9316670500

Nipple M/M 3/4" x 1 5/16"

2

23

9001195445

Suction Hose 1" Cut 480mm Front Pump

1

24

9001194487

Suction Hose 1"

1

Item – Rev(s): 9200000410 – 100

Information

Qty

Unit

Page 17 of 28

08 – CHASSIS MAIN ASSEMBLY 16

15

18

24 5

27

14 4

26

28

25 19

12 32

17

6

2

22 30

31

11

20

1

21 23

10

29

7 3

9 8

Item – Rev(s): 9200000410 – 100

13

Page 18 of 28

08 – CHASSIS MAIN ASSEMBLY Pos

No

Description

1

9001195062

Split Chassis Welded Assembly PRODUCTION ONLY PART

1

2

9001194057

Bracket for Fuel Tank

1

3

9410000013

Battery

1

4

9001195068

Split Chassis Grill Welded Assembly PRODUCTION ONLY PART

1

5

9001195134

Grille for Aluminium Bonnet

1

6

9001195079

Recovery Bottle Bracket

1

7

9001194022

Battery Bracket PRODUCTION ONLY PART

1

8

9000495320

Battery Bracket PRODUCTION ONLY PART

1

9

9001194131

Aluminium Side Panel L/H Painted

1

10

9001195021

Dash Assembly Welded & Painted

1

11

9001195135

Aluminium Dash Front Panel

1

12

9001195090

Oil Cooler Mount Assembly

1

13

9001195136

Aluminium Dash Rear Half Panel

1

14

9001195033

Drive RH Lever Cross Arm Assembly

1

15

9011942076

Load Frame Assembly Including Bushes

1

16

9001194130

Aluminium Side Panel R/H

1

17

9001195502

Fuel Tank Rear 1 Piece Bracket Assembly

1

18

9001195505

Fuel Tank Front Mount Assembly

1

19

9001195015

Front Oil Reservoir Lid Assembly

1

20

9001194120

Rear Tank Single Oil Pick Up Lid RH Assembly

2

21

9001195028

Rear Battery Spacer PRODUCTION ONLY PART

1

22

9001194145

Dash Bracket R/H Ignition & Fuel Gauge PRODUCTION ONLY PART

1

23

9001194141

Bracket Auxiliary Power L/H

1

24

9001194538

Fuel Tank with Nut Inserts

1

25

9516000030

Elbow 5/16" Barb Tail Push In Fuel Line

2

26

9516000040

Cap Fuel Diesel 111D Yellow

1

27

9516000075

Wema Fuel Sender Unit

1

28

9516000026

Fuel Tank Outlet Grommet

2

29

9001195022

Cover Main Control Bank

1

30

9001195023

Cover Aux Bank Dual Remote PRODUCTION ONLY PART

1

31

9319387802

Hose Tail 1” x 1” With Dropper Tube

2

32

9001195029

Bonnet Handle

1

Item – Rev(s): 9200000410 – 100

Information

Qty

Unit

Page 19 of 28

09 – CHASSIS BONNET ASSEMBLY

15

19 12

1

2

17 3 6

14

4 13

5

16

7

8 18 10 11

9

Item – Rev(s): 9200000410 – 100

Page 20 of 28

09 – CHASSIS BONNET ASSEMBLY Pos

No

Description

1

9001195133

Aluminium Bonnet Painted

1

2

9001195090

Oil Cooler Mount Assembly

1

3

9001195089

Front Light Bracket PRODUCTION ONLY PART

1

4

9319296600

Hose Tail 1.1/16” x 3/4”

2

5

9001195447

Oil Cooler Flex Hose 355mm

1

6

9316009500

Nipple M/M M22 x 1 1/16”

2

7

9000495730

Suction Hose 3/4” 400mm PRODUCTION ONLY PART

1

8

9001195427

Hydraulic Pipe Bottom Dump T to Oil Cooler Hose

1

9

9001195464

Hydraulic Manifold Drain Hose

1

10

9317050575

Tee M/M/M 1.5/16” x 1.5/16” x 7/8” PRODUCTION ONLY PART

1

11

9001195426

Hydraulic Pipe Dump T to Bottom Dump T

1

12

9410000209

Worklight Headlight LED

2

13

9317059596

Tee M/M/F 1.5/16” x 1.1/16” x 1.1/16” PRODUCTION ONLY PART

1

14

9001195433

Pipe & Elbow Assembly M/F 1.1/16”

1

15

9001195134

Grille for Aluminium Bonnet

1

16

9330000048

Hydraulic Oil Cooler

1

17

9330000058

Oil Cooler Temperature Switch

1

18

9043000043

Hand Grip Ergo Soft Texture Black

1

19

9001195085

Bonnet Clip

2

Item – Rev(s): 9200000410 – 100

Information

Qty

Unit

Page 21 of 28

10 – CHASSIS QUICK HITCH 1

5 6

4

7

7 3

2

5 6 4

Item – Rev(s): 9200000410 – 100

Page 22 of 28

10 – CHASSIS QUICK HITCH Pos

No

Description

1

9001194214

Quick Hitch Assembly Inc Quick Release Pins

1

2

9043000081

Load Frame Pivot Bush

1

3

9001194213

Bush Bearing Mount Plate 38.1 x 44.5 x 32mm

1

4

9043000020

Bush Bevel Quick Release Lock Mount Plate

2

5

9043000031

Spring Compression Male Quick Release Pin

2

6

9100000025

Roll Pin Quick Release Pin Retainer

2

7

9000495211

Locking Pin Quick Release

2

Item – Rev(s): 9200000410 – 100

Information

Qty

Unit

Page 23 of 28

11 – CHASSIS LOAD FRAME ASSEMBLY

12 10

9 8

11 13

2

9

3

4

17

4

14 16

6

5 27

5

28 4

3

6 15

5 34

29

30 5 32 33

31

4

6 35

6

19

7

1

20

21

5

6

5

26

25

18 24 23

22

6

4

Item – Rev(s): 9200000410 – 100

3

2

Page 24 of 28

11 – CHASSIS LOAD FRAME ASSEMBLY Pos

No

Description

1

9011942076

Load Frame Assembly Including Bushes

1

2

9000495034

Pin Ram Base Short Pin Short Tag 1" Chrome

2

3

9021845028

Hydraulic Cylinder

3

4

9001193008

Pin 1.1/4" Chrome for 63mm Duralon Bush

5

5

9315595500

Elbow M/M 9/16" x 9/16"

6

6

9043000081

Load Frame Pivot Bush

6

7

9001194027

Arm Rear Pivot Pin 1.1/4" Chrome

2

8

9001194451

Hydraulic Hose Assembly 1/2"

1

9

9316754701

Nipple 1/2” x 7/8” Bulkhead

2

10

9318131000

Coupling Q/Release Male 1/2"

1

11

9310400002

Dust Cover 1/2" Male

1

12

9310400001

Dust Cover 1/2" Female TF12

1

13

9318132000

Coupling Q/Release Female 1/2"

1

14

9001194450

Hydraulic Hose Assembly Remote to Coupling

1

15

9330000020

Clamp Block Hydraulic Hose 22mm

2

16

9001194039

Pin 1" Chrome Top Crowd 134mm Long

1

17

9001194214

Quick Hitch Assembly Inc Quick Release Pins

1

18

9318122000

Coupling Q/Release Female 3/8"

1

19

9310300001

Dust Cover 3/8" Male TM38

1

20

9310300000

Dust Cover 3/8" Female TF38

1

21

9318121000

Coupling Q/Release Male 3/8"

1

22

9316753701

Nipple M/M 3/8" x 9/16" Bulkhead

2

23

9001194452

Hydraulic Hose Assembly 1/4" 1105mm Remote Hose FF

1

24

9001194453

Hydraulic Hose Assembly 1/4" 1130mm Remote F to F

1

25

9001194440

Hydraulic Hose Assembly Lift

1

26

9001194441

Hydraulic Hose Assembly R/H Ram Top

1

27

9001194443

Hydraulic Hose Assembly L/H Ram Top Hose

1

28

9001194442

Hydraulic Hose Assembly L/H Ram Lower

1

29

9001194448

Hydraulic Hose Assembly Crowd Ram Front

1

30

9001194449

Hydraulic Hose Assembly Crowd Ram Rear

1

31

9001194433

Hose Spacer

1

32

9111315050

Screw Flat Head Socket Countersunk M8

2

33

9001194434

Hose Cap

1

34

9001194237

Plate L/H Remote Hose Holder

1

35

9330000018

Clamp Block Half Hydraulic Hose 15mm

2

Item – Rev(s): 9200000410 – 100

Information

Qty

Unit

Page 25 of 28

12 – CHASSIS DASH ASSEMBLY 23

7 21 18

17 20 22

24

16

14

13

5

15

12 2

6

14

4 3

8

11

16

24 19 15

10

14

12 1

13 9

Item – Rev(s): 9200000410 – 100

Page 26 of 28

12 – CHASSIS DASH ASSEMBLY Pos

No

Description

1

9001195021

Dash Assembly Welded & Painted

1

2

9518000031

Timer Start/Stop Solenoid

1

3

9518000025

Relay Fuel Solenoid

1

4

9518000024

Diode Fuel Stop Circuit

1

5

9410000059

Relay Sealed 12V 40Amp

1

6

9111211035

Set Screw Hex M6

1

7

9516000078

Acewell fuel/hour 12V

1

8

9001194043

Handle L/H Assembly

1

9

9001194044

Handle R/H Assembly

1

10

9043000043

Hand Grip Ergo Soft Texture Black

2

11

9511000012

Cable Lever Assembly Throttle/Choke

1

12

9132151000

Washer Spring M12

4

13

9111511025

Hex Bolt M12

4

14

9131121001

Washer Flat 1/4” x 1/2”

6

15

9132211000

Spring Washer M6

6

16

9111211012

Set Screw Hex M6

5

17

9410000162

Fuse Blade 10 Amp Red

1

18

9410000141

Fuse Blade 20Amp Yellow

3

19

9000495723

Spacer 5mm PRODUCTION ONLY PART

2

20

9021000074

Compliance Plate

1

21

9100000027

Screw Knock In 6G x 1/4”

4

22

9410000154

Fusebox With Busbar No Cover

1

23

9111211016

Hex Bolt Set Screw Hex M6

2

24

9001195024

Bonnet Rest

2

Item – Rev(s): 9200000410 – 100

Information

Qty

Unit

Page 27 of 28

Notes

Item – Rev(s): 9200000410 – 100

Page 28 of 28