Volvo Penta V8-225-C-A, V8-300-C-A, V8-320-C-A Parts Manual PDF

Maintenance Parts, 5.0L & 5.7L: .

200 V8-225-C-A, V8-300-C-A, V8-320-C-A

Upd:6/29/2022

54493

47702831_G5G6A -200 -54164781 V8-225-C-A, V8-300-C-A, V8-320-C-A

Maintenance Parts, 5.0L & 5.7L: .

200

V8-225-C-A, V8-300-C-A, V8-320-C-A REF PART NO. QTY 1 21213664 1 Impeller kit 2 3847644 1 Fuel filter 3 8692305 1 Oil filter 4 6 Oil X 21681794 6 Oil 21681795 2 Oil 21681796 1 Oil 21681797 1 Oil 3847302 6 Oil 3847303 2 Oil 3847304 1 Oil 3847305 1 Oil X Oil 21363429 6 Oil 21363430 2 Oil 21363431 1 Oil 5 3587597 1 Thermostat 6 983944 1 O-ring 7 3852111 1 Gasket 8 21437904 1 Thermostat 9 416033 1 Sealing ring 10 21467472 2 Spark plug kit 11 3858975 1 Distributor cap 12 3858977 1 Rotor 13 3888328 1 Ignition cable kit 14 21485014 1 Coolant, VCS 21485015 1 Coolant, VCS 21485012 1 Coolant, VCS 21485013 1 Coolant, VCS

47702831_G5G6A- 200- 54164781 V8-225-C-A, V8-300-C-A, V8-320-C-A

DESCRIPTION

NOTES

Fill level is determined by dipstick USA Synthetic, quart Synthetic, gallon Synthetic, 5 gal Synthetic, 55 gal Mineral, quart Mineral, gallon Mineral, 5 gal Mineral, 55 gal Europe and other markets Premium, 1L Premium, 5L Premium, 20L For seawater cooled engine

For freshwater cooled engine

5L, ready-mixed 210L, ready-mixed 5L, full strength 210L, full strength

54493

Upd:6/29/2022

Longblock

210 V8-320-C-A

Upd:6/29/2022

54415

47702831_G5G6A -210 -54161117 V8-225-C-A, V8-300-C-A, V8-320-C-A

Longblock

210

V8-320-C-A REF PART NO. QTY DESCRIPTION 1 3801412 1 Longblock engine

47702831_G5G6A- 210- 54161117 V8-225-C-A, V8-300-C-A, V8-320-C-A

NOTES Image is a generic picture of longblock, details about included parts are in parts bulletin.

Use to repair compliant engines

54415

Upd:6/29/2022

Longblock

210 V8-225-C-A, V8-300-C-A

Upd:6/29/2022

54415

47702831_G5G6A -210 -54161116 V8-225-C-A, V8-300-C-A, V8-320-C-A

Longblock

210

V8-225-C-A, V8-300-C-A REF PART NO. QTY DESCRIPTION 1 3801410 1 Longblock engine

47702831_G5G6A- 210- 54161116 V8-225-C-A, V8-300-C-A, V8-320-C-A

NOTES Image is a generic picture of longblock, details about included parts are in parts bulletin.

Use to repair compliant engines

54415

Upd:6/29/2022

Cylinder Head

211 V8-225-C-A, V8-300-C-A, V8-320-C-A

Upd:6/29/2022

54421

47702831_G5G6A -211 -54161337 V8-225-C-A, V8-300-C-A, V8-320-C-A

Cylinder Head

211

V8-225-C-A, V8-300-C-A, V8-320-C-A REF PART NO. QTY 1 (3856929) 2 Cylinder head 2 3853380 2 Cylinder head gasket 3 3856122 16 Bolt 4 3856123 4 Bolt 5 3856124 14 Bolt 6 (3853146) 16 Stud 7 3856927 1 Valve cover 8 3856928 1 Valve cover 9 3852687 2 Gasket 10 3856135 8 Bolt 11 3862296 1 Grommet 12 3861989 1 Valve 13 3858989 1 Hose 14 3852103 1 Grommet 15 3852104 1 Elbow 16 3853546 1 Hose 17 21405511 1 Tube 18 3854008 1 Oil filler cap 19 925063 1 O-ring 20 21338270 1 Lifting eye 21 (3853557) 2 Flange screw, Flange 22 21573817 Bracket 23 21338268 1 Lifting eye 24 (3853557) 1 Flange screw, Flange 25 3853392 1 Flange screw

47702831_G5G6A- 211- 54161337 V8-225-C-A, V8-300-C-A, V8-320-C-A

DESCRIPTION

NOTES

L=3 51/64'' (96mm) L=3 1/16'' (78mm) L=1.62'' (41mm) O.S=0.003'' (0.076mm)

3/8'' - 16 unc, L=0.75'' (19mm)

3/8'' - 16 unc, L=0.75'' (19mm)

54421

Upd:6/29/2022

Cylinder Block and Flywheel Housing

212 V8-225-C-A, V8-300-C-A, V8-320-C-A

1 2 3 4

5 3

8

1

11

9 13 14

10

1

7 6

12

21 15 19

17

18 20 16

22

23

Upd:6/29/2022

54407

47702831_G5G6A -212 -54161317 V8-225-C-A, V8-300-C-A, V8-320-C-A

Cylinder Block and Flywheel Housing

212

V8-225-C-A, V8-300-C-A, V8-320-C-A REF PART NO. QTY DESCRIPTION 1 1 Cylinder block 2 3853209 1 Core plug 3 952075 1 Plug 4 3853114 4 Locating pin, cylinder head 5 3856001 2 Pin, flywheel housing 6 3862354 6 Stud 7 3862355 10 Bolt 8 3852100 8 Core plug 9 3593571 1 Fitting 10 40005082 2 Plug 11 976970 2 O-ring 12 21114522 2 Drain plug 3849500 2 Plug 13 976970 2 O-ring 14 3849892 2 Retainer 15 21157924 1 Flywheel housing 22151121 1 Flywheel housing 16 3852483 3 Stud 17 980933 3 Washer 18 3852002 3 Tab washer 19 (3852065) 6 Nut 20 (3852070) 6 Washer 21 3853392 2 Flange screw 3860582 1 Flange screw 22 3854604 1 Cover 23 3852421 4 Screw

47702831_G5G6A- 212- 54161317 V8-225-C-A, V8-300-C-A, V8-320-C-A

NOTES See ''Longblock'' section

Port

Replaced by 21114522, not sold separately

replaced by next part number

3/8'' - 16 unc L=2.50'' (64mm) L=1.25'' (32mm)

54407

Upd:6/29/2022

Camshaft and Valve Train

214 V8-300-C-A, V8-320-C-A

1

4

9

3 10 4 3

11

5

2

12

6 7 16

8

15 14 18

18 19

17 20 13 21

22

11

29 27 24

30

23

28 31

25 Upd:6/29/2022

26 54414

47702831_G5G6A -214 -54158522 V8-225-C-A, V8-300-C-A, V8-320-C-A

Camshaft and Valve Train

214

V8-300-C-A, V8-320-C-A REF PART NO. QTY 1 3862263 1 Timing gear cover 1 Gasket 2 3862262 1 Seal 3 (3855736) 2 Screw 3855737 6 Screw 4 3855739 8 Grommet 5 3855972 2 Pin 6 3858979 1 Sensor 7 3859009 1 O-ring 8 3858983 1 Bolt 9 3856144 1 Retainer 10 3 Screw 11 3856127 16 Tappet 12 3856139 8 Guide 13 3863058 16 Push rod 14 3861167 1 Rocker arm, Roller 15 16 Ball 16 16 Nut 17 (3853146) 1 Stud (3853147) 1 Stud 18 3855823 32 Valve cotter 19 3855816 16 Valve cap 20 21110962 1 Valve spring 21605360 1 Valve spring 21 3855814 8 Valve stem seal 3862362 8 Valve stem seal 22 3855810 8 Valve, intake 3855808 8 Valve, exhaust 23 3852685 1 Chain 24 3856114 1 Sprocket 25 3853173 3 Bolt 26 3856151 3 Washer 27 3855998 1 Retainer 28 3853172 2 Screw 29 3856119 1 Camshaft 30 3855972 1 Pin 31 (3856162) 1 Kit

47702831_G5G6A- 214- 54158522 V8-225-C-A, V8-300-C-A, V8-320-C-A

DESCRIPTION

NOTES not sold separately

part not sold

Set of 16 not sold separately not sold separately O.S=0.003'' (0.076mm) O.S=.013'' (0.330mm)

Set of 16, replaced by next part number Set of 16 Intake Exhaust Standard Standard

54414

Upd:6/29/2022

Camshaft and Valve Train

214 V8-225-C-A, V8-300-C-A

1

4

9

3 10 4 3

11

5

2

12

6 7 16

8

15 14 18

18 19

17 20 13 21

22

11

29 27 24

30

23

28 31

25 Upd:6/29/2022

26 54414

47702831_G5G6A -214 -54158401 V8-225-C-A, V8-300-C-A, V8-320-C-A

Camshaft and Valve Train

214

V8-225-C-A, V8-300-C-A REF PART NO. QTY 1 3862263 1 Timing gear cover 1 Gasket 2 3862262 1 Seal 3 (3855736) 2 Screw 3855737 6 Screw 4 3855739 8 Grommet 5 3855972 2 Pin 6 3858979 1 Sensor 7 3859009 1 O-ring 8 3858983 1 Bolt 9 3856144 1 Retainer 10 3 Screw 11 3856127 16 Tappet 12 3856139 8 Guide 13 3856118 16 Push rod 3863058 16 Push rod 14 3853158 16 Arm 15 16 Ball 16 16 Nut 17 (3853146) 1 Stud (3853147) 1 Stud 18 3855823 32 Valve cotter 19 3855816 16 Valve cap 20 3855815 16 Valve spring 21 3855814 8 Valve stem seal 3862362 8 Valve stem seal 22 3855810 8 Valve, intake 3855808 8 Valve, exhaust 23 3852685 1 Chain 24 3856114 1 Sprocket 25 3853173 3 Bolt 26 3856151 3 Washer 27 3855998 1 Retainer 28 3853172 2 Screw 29 3856119 1 Camshaft 30 3855972 1 Pin 31 (3856162) 1 Kit

47702831_G5G6A- 214- 54158401 V8-225-C-A, V8-300-C-A, V8-320-C-A

DESCRIPTION

NOTES not sold separately

part not sold

Replaced by 3863058

not sold separately not sold separately O.S=0.003'' (0.076mm) O.S=.013'' (0.330mm)

Intake Exhaust Standard Standard

54414

Upd:6/29/2022

Crankshaft and Related Parts

216 V8-225-C-A, V8-300-C-A, V8-320-C-A

2

1 1 4

6

3

9 5 8

7

16 15 14

13 12 11 10

9

26

25

28 27

21

24 19 17

18

23 20 22

Upd:6/29/2022

45156

47702831_G5G6A -216 -54169708 V8-225-C-A, V8-300-C-A, V8-320-C-A

Crankshaft and Related Parts

216

V8-225-C-A, V8-300-C-A, V8-320-C-A REF PART NO. QTY 1 3855742 8 Piston 21179952 8 Piston (3855743) 1 Piston 8 Pin 2 3855740 8 Piston ring 21179959 8 Piston ring kit (3855741) 1 Piston ring 3 3853957 8 Connecting rod 4 3853162 16 Bolt 5 3853413 16 Nut 6 3853149 8 Bearing 7 (3856923) 1 Crankshaft 8 3855969 1 Pin 9 3862360 1 Bearing kit 10 949518 1 Hexagon screw 11 3852046 1 Tab washer 12 3858177 1 Washer 13 3862261 1 Vibration damper 14 3862363 1 Ring 15 3852690 1 Sprocket 16 3852663 2 Woodruff key 17 3852656 1 Gasket 18 3856140 1 Pin 19 3856925 1 Housing 20 3853202 2 Stud 21 3856926 1 Seal 22 3853205 1 Stud 23 3853206 1 Nut 24 3853203 2 Bolt 3853204 1 Bolt 25 3853958 1 Flywheel 3855970 1 Gear 26 3858437 1 Rubber coupling 27 3853274 6 Stud 28 3853273 6 Nut

47702831_G5G6A- 216- 54169708 V8-225-C-A, V8-300-C-A, V8-320-C-A

DESCRIPTION

NOTES Standard, replaced by next part number O.S=0.50mm not sold separately Standard, replaced by next part number O.S=0.50mm

L=.875'' (22.2mm) L=1.75'' (44.5mm)

45156

Upd:6/29/2022

Oil Pan and Oil Pump

217 V8-225-C-A, V8-300-C-A, V8-320-C-A

Upd:6/29/2022

54398

47702831_G5G6A -217 -54161322 V8-225-C-A, V8-300-C-A, V8-320-C-A

Oil Pan and Oil Pump

217

V8-225-C-A, V8-300-C-A, V8-320-C-A REF PART NO. QTY 1 3856125 1 Oil pump 2 3856126 1 Strainer 3 3853198 1 Shaft 4 3853199 1 Retainer 5 3855972 2 Pin 6 3853234 1 Bolt 7 3852744 1 Baffle 8 3862354 6 Stud 9 3857664 5 Nut 10 3857778 1 Sump 11 3856138 1 Gasket kit 12 3856121 1 Reinforcement 13 3856120 1 Reinforcement 14 3853202 4 Stud 15 3856930 4 Nut 16 3852595 14 Bolt 17 21573817 1 Bracket 18 8692305 1 Oil filter 19 3875234 1 Cap 20 1 O-ring 21 3887657 2 Hose assembly 22 3886181 4 Fitting screw 23 4 O-ring 24 3888543 4 Clip 25 3886019 1 Adapter 26 3852089 1 O-ring 27 3853495 1 Retainer 28 3852470 1 O-ring 29 3852219 1 Valve 30 3852133 2 Screw 31 21369039 1 Dipstick tube 32 3852033 1 O-ring 33 3851981 1 Washer 34 3587783 1 Fitting 35 3853674 1 O-ring 36 3852007 1 Washer 37 888958 1 Retainer 38 21107444 1 Dipstick 39 (3853557) 1 Flange screw 40 X Oil

47702831_G5G6A- 217- 54161322 V8-225-C-A, V8-300-C-A, V8-320-C-A

DESCRIPTION

NOTES

Starboard Port

not sold separately

not sold separately

See Maintenance Parts

54398

Upd:6/29/2022

Motor Mounts

218 V8-225-C-A, V8-300-C-A, V8-320-C-A

Upd:6/29/2022

54282

47702831_G5G6A -218 -54158394 V8-225-C-A, V8-300-C-A, V8-320-C-A

Motor Mounts

218

V8-225-C-A, V8-300-C-A, V8-320-C-A REF PART NO. QTY 1 3818718 2 Bracket 2 3860582 5 Flange screw 3853393 1 Flange screw 3 3852566 2 Bolt 21740808 2 Hexagon screw 4 3852428 2 Washer 5 3853805 2 Rubber cushion 6 3852433 2 Washer 7 3852021 6 Nut 8 3852090 2 Tab washer 9 3862657 2 Nut 10 3852540 2 Washer 11 3595401 4 Flange screw 12 3852539 2 Square nut 13 3852622 2 Washer 14 3853806 2 Rubber cushion 15 3852542 2 Washer 16 3587962 2 Hexagon screw

47702831_G5G6A- 218- 54158394 V8-225-C-A, V8-300-C-A, V8-320-C-A

DESCRIPTION

NOTES L=1.25'' (32mm) L=38mm replaced by next part number

54282

Upd:6/29/2022

Fuel System

230 V8-225-C-A, V8-300-C-A, V8-320-C-A

Upd:6/29/2022

43618

47702831_G5G6A -230 -54161320 V8-225-C-A, V8-300-C-A, V8-320-C-A

Fuel System

230

V8-225-C-A, V8-300-C-A, V8-320-C-A REF PART NO. QTY DESCRIPTION 1 21545138 1 Fuel pump 21608511 1 Fuel pump 3588865 1 Fuel pump kit 2 3847644 1 Fuel filter 3 (3861396) 4 Rubber bushing 4 3857816 1 Bushing 5 21358873 1 Bracket 6 3850753 3 Flange screw 7 982702 2 Flange screw 8 946472 2 Flange screw 9 3888727 1 Fuel hose 10 3850424 1 O-ring 11 3887195 1 Locking clip 12 3888725 1 Fuel hose 13 3850423 1 O-ring 14 3887198 1 Locking clip 15 3807072 1 Kit 1 Hose 16 3860413 2 Hose clamp 17 3860290 1 Nipple 18 3861926 1 Tube fitting 19 3858966 1 Fuel pipe 20 3858972 1 Cap 21 3858971 1 Valve 22 3858967 1 Governor 23 3858968 1 Clip 24 3858974 1 Hose 25 21141691 8 Injector 26 3858981 1 O-ring 27 3858970 8 Retainer 28 3858973 4 Bolt 29 21491831 1 Clip

47702831_G5G6A- 230- 54161320 V8-225-C-A, V8-300-C-A, V8-320-C-A

NOTES replaced by next part number High pressure fuel pump

Includes 16 o-rings for injectors and 2 o-rings for pressure regulator.

43618

Upd:6/29/2022

Exhaust

251 V8-225-C-A, V8-300-C-A, V8-320-C-A

Upd:6/29/2022

54456

47702831_G5G6A -251 -54161346 V8-225-C-A, V8-300-C-A, V8-320-C-A

Exhaust

251

V8-225-C-A, V8-300-C-A, V8-320-C-A REF PART NO. QTY DESCRIPTION 1 21356423 1 Exhaust manifold 2 21356421 1 Exhaust manifold 3 3852468 2 Gasket 4 3857184 12 Flange screw 5 21114522 2 Drain plug 3849500 2 Plug 6 976970 2 O-ring 7 3849892 2 Retainer 8 40005082 2 Plug 9 976970 2 O-ring 10 21399013 4 Plug 11 21286721 4 O-ring 12 21399010 6 Connector 21249687 6 O-ring 13 3889967 2 Support sleeve 14 3889966 4 Sealing ring 15 3889994 2 Catalytic converter 16 40005439 2 Gasket 17 21519754 2 Elbow pipe 21571773 2 Elbow 18 21399010 4 Connector 21249687 4 O-ring 19 40005082 1 Plug 20 976970 1 O-ring 21 960632 2 Plug 22 977751 2 Gasket 23 968893 8 Flange screw 24 941907 12 Spring washer 25 953058 4 Stud 26 945408 4 Flange nut 27 3883724 4 Sensor, oxygen 4 Sealing washer 28 21194290 2 Anode 29 980998 2 O-ring 30 3889526 2 Sensor, temperature 31 3863443 4 Hose clamp 32 3887765 2 Bellows 33 3863442 4 Hose clamp 34 3887621 1 Exhaust pipe 35 3841928 4 Flange screw 36 3841013 1 Gasket 37 21115767 1 Adapter 38 976970 1 O-ring 39 2 Thermostat 2 Fitting 40 21356421 1 Exhaust manifold, starboard 21356423 1 Exhaust manifold, port 41 2 Kit 42 21403627 2 Cover plate 43 21403629 2 Seal 44 21403633 2 Anode 45 963675 4 Hex. socket screw 46 946544 4 Flange screw

47702831_G5G6A- 251- 54161346 V8-225-C-A, V8-300-C-A, V8-320-C-A

SEE SEC.

NOTES

For seawater cooled engine Replaced by 21114522

For freshwater cooled engine

M27

Replaced by 21571773 54162522 M27

not sold separately

See ''Exhaust Thermostat system'' page See ''Exhaust Thermostat system'' page

54456

Upd:6/29/2022

Exhaust Elbow for Captain's Choice

251 V8-225-C-A, V8-300-C-A, V8-320-C-A

1

3 9

6

7

2

12 4

11

5

14 13

8

16

15 10

Upd:6/29/2022

54471

47702831_G5G6A -251 -54162527 V8-225-C-A, V8-300-C-A, V8-320-C-A

Exhaust Elbow for Captain's Choice

251

V8-225-C-A, V8-300-C-A, V8-320-C-A REF PART NO. QTY 1 21571774 1 Elbow 21468086 1 Elbow pipe 2 21468084 1 Elbow pipe 3 1 Cup 4 21454975 1 Plate 5 3595401 1 Flange screw 6 980933 1 Washer 7 982672 1 Hexagon nut 8 21399010 2 Connector 21249687 2 O-ring 9 3883724 1 Sensor 10 3889526 1 Sensor 11 960632 1 Plug 12 977751 1 Gasket 13 21194290 1 Anode 14 980998 1 O-ring 21286721 1 O-ring 15 21115770 1 Adapter 1 O-ring 16 40005439 1 Gasket

47702831_G5G6A- 251- 54162527 V8-225-C-A, V8-300-C-A, V8-320-C-A

DESCRIPTION

NOTES

Replaced by 21468086

M27

replaced by next part number

not sold separately

54471

Upd:6/29/2022

251

Exhaust Elbow for Captain's Choice

V8-225-C-A, V8-300-C-A, V8-320-C-A

Upd:6/29/2022

54464

47702831_G5G6A -251 -54161119 V8-225-C-A, V8-300-C-A, V8-320-C-A

Exhaust Elbow for Captain's Choice

251

V8-225-C-A, V8-300-C-A, V8-320-C-A REF PART NO. QTY DESCRIPTION 1 21458379 1 Elbow pipe 21571774 1 Elbow 21468086 1 Elbow pipe 2 1 Elbow pipe 3 1 Cup 4 21454975 1 Plate 5 3595401 1 Flange screw 6 980933 1 Washer 7 982672 1 Hexagon nut 8 21399010 2 Connector 21249687 2 O-ring 9 X

47702831_G5G6A- 251- 54161119 V8-225-C-A, V8-300-C-A, V8-320-C-A

SEE SEC. 54162527

NOTES replaced by next part number replacing part does not have hole for sensor bracket, discard bracket

M27 See ''Exhaust'' page for parts mounted to elbow

54464

Upd:6/29/2022

Exhaust Elbow, Service Kit

251 V8-225-C-A, V8-300-C-A, V8-320-C-A

1

7 3 2

6 5

9 4

8

11 10

Upd:6/29/2022

54472

47702831_G5G6A -251 -54162522 V8-225-C-A, V8-300-C-A, V8-320-C-A

Exhaust Elbow, Service Kit

251

V8-225-C-A, V8-300-C-A, V8-320-C-A REF PART NO. QTY 1 21571773 1 Elbow 2 40005439 1 Gasket 3 21468082 1 Elbow pipe 4 21399010 2 Connector 21249687 2 O-ring 5 960632 2 Plug 6 977751 2 Gasket 7 3883724 1 Sensor, oxygen 1 Sealing washer 8 21194290 1 Anode 9 980998 1 O-ring 21286721 1 O-ring 10 3889526 1 Sensor, temperature 11 21115770 1 Adapter 1 O-ring

47702831_G5G6A- 251- 54162522 V8-225-C-A, V8-300-C-A, V8-320-C-A

DESCRIPTION

NOTES

Replaced by kit 21571773, see reference 1 M27

not sold separately replaced by next part number

not sold separately

54472

Upd:6/29/2022

Exhaust Thermostat System

251 V8-225-C-A, V8-300-C-A, V8-320-C-A

Upd:6/29/2022

54447

47702831_G5G6A -251 -54161973 V8-225-C-A, V8-300-C-A, V8-320-C-A

Exhaust Thermostat System

251

V8-225-C-A, V8-300-C-A, V8-320-C-A REF PART NO. QTY 1 40005486 1 Thermostat housing 40005487 1 Thermostat housing 1 Thermostat 1 Fitting 1 Spring 1 Elbow 1 O-ring 1 Screw 2 21411368 2 O-ring 3 965177 4 Flange screw 4 21131550 1 Hose 21131583 1 Hose 5 3853794 2 Hose clamp 6 3853794 2 Hose clamp 7 3594911 1 Hose 8 3863439 2 Hose clamp 9 3863439 2 Hose clamp 10 21115770 2 Adapter 11 2 O-ring 12 21114522 2 Drain plug 3849500 2 Plug 13 976970 2 O-ring 14 3849892 2 Retainer 15 21106517 1 Hose 21106525 1 Hose 16 21107967 1 Hose 17 21106502 1 Hose 18 3863439 4 Hose clamp 19 3595495 2 Adapter 20 21106504 1 Hose 21 21106506 1 Hose 22 21106508 1 Hose

47702831_G5G6A- 251- 54161973 V8-225-C-A, V8-300-C-A, V8-320-C-A

DESCRIPTION

NOTES Starboard Port not sold separately not sold separately not sold separately not sold separately not sold separately not sold separately

standard exhaust height Exhaust with high rise manifold

not sold separately Replaced by 21114522, not sold separately

standard exhaust height Exhaust with high rise manifold

54447

Upd:6/29/2022

Exhaust Thermostat System, Freshwater Cooling

251 V8-225-C-A, V8-300-C-A, V8-320-C-A

2

1 3

8

5

3

11 10

9

7 21

14 13

3 4

12

1 2 3 5 8 18

15

17

11 10

18

16

19

20

14

9 13 12

6

23

16

18 17 18

20

Upd:6/29/2022

22

54458

47702831_G5G6A -251 -54161974 V8-225-C-A, V8-300-C-A, V8-320-C-A

Exhaust Thermostat System, Freshwater Cooling

251

V8-225-C-A, V8-300-C-A, V8-320-C-A REF 1

2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23

PART NO. QTY 40005486 1 Thermostat housing 40005487 1 Thermostat housing 1 Thermostat 1 Fitting 1 Spring 1 Elbow 1 O-ring 1 Screw 21411368 2 O-ring 965177 4 Flange screw (21130825) 1 Hose 3853794 2 Hose clamp 21130827 2 Hose 3594911 1 Hose 3863439 2 Hose clamp 3863439 2 Hose clamp 21115770 2 Adapter 2 O-ring 21114522 2 Drain plug 3849500 2 Plug 2 O-ring 3849892 2 Retainer 21107967 1 Hose 3853794 2 Hose clamp 3595495 2 Adapter 3863439 4 Hose clamp 40005852 1 Hose 3812303 2 Hose clamp 40005850 1 Hose 21130230 1 Hose 21130233 1 Hose

47702831_G5G6A- 251- 54161974 V8-225-C-A, V8-300-C-A, V8-320-C-A

DESCRIPTION

NOTES Starboard Port not sold separately not sold separately not sold separately not sold separately not sold separately not sold separately

not sold separately Replaced by 21114522, not sold separately not sold separately

54458

Upd:6/29/2022

Exhaust, Tall

251 V8-225-C-A, V8-300-C-A, V8-320-C-A

Upd:6/29/2022

54462

47702831_G5G6A -251 -54161347 V8-225-C-A, V8-300-C-A, V8-320-C-A

Exhaust, Tall

251

V8-225-C-A, V8-300-C-A, V8-320-C-A REF PART NO. QTY DESCRIPTION 1 21356427 1 Exhaust manifold 2 21356425 1 Exhaust manifold 3 3852468 2 Gasket 4 3857184 12 Flange screw 5 21114522 2 Drain plug 3849500 2 Plug 6 976970 2 O-ring 7 3849892 2 Retainer 8 40005082 2 Plug 9 976970 2 O-ring 10 21399013 4 Plug 11 21286721 4 O-ring 12 21399010 6 Connector 21249687 6 O-ring 13 3889967 2 Support sleeve 14 3889966 4 Sealing ring 15 3889994 2 Catalytic converter 16 40005439 2 Gasket 17 21519754 2 Elbow pipe 21571773 2 Elbow 18 21399010 4 Connector 21249687 4 O-ring 19 40005082 1 Plug 20 976970 1 O-ring 21 960632 2 Plug 22 977751 2 Gasket 23 968893 8 Flange screw 24 941907 12 Spring washer 25 953058 4 Stud 26 945408 4 Flange nut 27 3883724 4 Sensor, oxygen 4 Sealing washer 28 21194290 2 Anode 29 980998 2 O-ring 30 3889526 2 Sensor, temperature 31 3863443 4 Hose clamp 32 3887765 2 Bellows 33 3863442 4 Hose clamp 34 3887622 1 Exhaust pipe 35 3841928 4 Flange screw 36 3841013 1 Gasket 37 21115767 1 Adapter 38 976970 1 O-ring 39 2 Thermostat 2 Fitting 40 21356425 1 Exhaust manifold, starboard 21356427 1 Exhaust manifold, port 41 2 Kit 42 21403627 2 Cover plate 43 21403629 2 Seal 44 21403633 2 Anode 45 963675 4 Hex. socket screw 46 946544 4 Flange screw

47702831_G5G6A- 251- 54161347 V8-225-C-A, V8-300-C-A, V8-320-C-A

SEE SEC.

NOTES

Replaced by 21114522

M27

Replaced by 21571773 54162522 M27

not sold separately

See ''Exhaust Thermostat system'' page See ''Exhaust Thermostat system'' page

54462

Upd:6/29/2022

Intake Manifold

251 V8-225-C-A, V8-300-C-A, V8-320-C-A

3

2

4

5 1

6

7

8

9

8

9

10

11

12 Upd:6/29/2022

54452

47702831_G5G6A -251 -54161318 V8-225-C-A, V8-300-C-A, V8-320-C-A

Intake Manifold

251

V8-225-C-A, V8-300-C-A, V8-320-C-A REF PART NO. QTY 1 21141686 1 Manifold 2 3858974 1 Hose 3 3858973 1 Bolt 4 3859020 1 Sensor 5 3858989 1 Hose 6 3858961 10 Bolt 7 3858960 1 Intake gasket 8 3858982 4 Bolt 9 2 Bracket 10 3861980 8 Screw 11 21141685 1 Manifold 12 3857662 1 Intake gasket kit

47702831_G5G6A- 251- 54161318 V8-225-C-A, V8-300-C-A, V8-320-C-A

DESCRIPTION

NOTES

MAT/MAP Crankcase ventilation

part not sold

54452

Upd:6/29/2022

Throttle Body

256 V8-225-C-A

Upd:6/29/2022

54442

47702831_G5G6A -256 -54162115 V8-225-C-A, V8-300-C-A, V8-320-C-A

Throttle Body

256

V8-225-C-A REF 1

2 3 4 5 6 7 8 9 10 11 12 13

PART NO. QTY 21141689 1 Body 1 Switch, idle validation 2 Sensor kit, throttle position 3849022 1 Gasket 3858964 4 Stud 4 Washer 21651300 1 Bracket 981124 2 Flange nut 3887565 1 Flame shield 21221046 1 Hose clamp 3853546 1 Hose (21648196) 1 Cover 21973467 1 Cover 21670679 1 Decal 21658913 1 Decal 21429100 4 Grommet

47702831_G5G6A- 256- 54162115 V8-225-C-A, V8-300-C-A, V8-320-C-A

DESCRIPTION

NOTES not sold separately not sold separately

not sold separately

To valve cover replaced by next part number Volvo Penta V8 225

54442

Upd:6/29/2022

Throttle Body

256 V8-320-C-A

Upd:6/29/2022

54442

47702831_G5G6A -256 -54161792 V8-225-C-A, V8-300-C-A, V8-320-C-A

Throttle Body

256

V8-320-C-A REF PART NO. QTY 1 21141689 1 Body 1 Switch, idle validation 2 Sensor kit, throttle position 2 3849022 1 Gasket 3 3858964 4 Stud 4 4 Washer 5 21651300 1 Bracket 6 981124 2 Flange nut 7 3887565 1 Flame shield 8 21221046 1 Hose clamp 9 3853546 1 Hose 10 21697113 1 Cover 21973467 1 Cover 11 21670679 1 Decal 12 21658916 1 Decal 13 21429100 4 Grommet

47702831_G5G6A- 256- 54161792 V8-225-C-A, V8-300-C-A, V8-320-C-A

DESCRIPTION

NOTES not sold separately not sold separately

not sold separately

To valve cover replaced by next part number Volvo Penta V8 320

54442

Upd:6/29/2022

Throttle Body

256 V8-300-C-A

Upd:6/29/2022

54442

47702831_G5G6A -256 -54161791 V8-225-C-A, V8-300-C-A, V8-320-C-A

Throttle Body

256

V8-300-C-A REF PART NO. QTY 1 21141689 1 Body 1 Switch, idle validation 2 Sensor kit, throttle position 2 3849022 1 Gasket 3 3858964 4 Stud 4 4 Washer 5 21651300 1 Bracket 6 981124 2 Flange nut 7 3887565 1 Flame shield 8 21221046 1 Hose clamp 9 3853546 1 Hose 10 21697113 1 Cover 21973467 1 Cover 11 21670679 1 Decal 12 21658915 1 Decal 13 21429100 4 Grommet

47702831_G5G6A- 256- 54161791 V8-225-C-A, V8-300-C-A, V8-320-C-A

DESCRIPTION

NOTES not sold separately not sold separately

not sold separately

To valve cover replaced by next part number Volvo Penta V8 300

54442

Upd:6/29/2022

Closed Cooling System: Heat Exchanger, Block, Exhaust

261 V8-225-C-A, V8-300-C-A, V8-320-C-A

9

10

7 1

11

2 11

14

12

13

23

3

9 8

21

5 4

19

22

16

6

15 22

20

23

18 25 19

16

26 24

17

33 29 32

30

30 27 28

33

31 41

40 42

35

36 35

39

34 38 37

Upd:6/29/2022

54436

47702831_G5G6A -261 -54161345 V8-225-C-A, V8-300-C-A, V8-320-C-A

Closed Cooling System: Heat Exchanger, Block, Exhaust

261

V8-225-C-A, V8-300-C-A, V8-320-C-A REF PART NO. QTY 1 21444263 1 Heat exchanger 2 End cover 2 Gasket 2 Bolt 2 21437904 1 Thermostat 416033 1 Sealing ring 3 3858995 1 Anode 4 21444243 1 Bracket 5 3861453 1 Gasket 6 (3853557) 2 Flange screw 7 21501238 2 Hose clamp 8 21429093 1 Tank 9 3858552 1 Decal 10 1674083 1 Pressure cap 11 (982643) 2 Hose clamp 12 3860590 1 Hose 13 21451470 1 Hose 14 982716 2 Hose clamp 15 21338633 1 Connector 16 (982647) 2 Hose clamp 17 21338625 1 Hose 21440756 1 Hose 18 21338627 1 Hose 21440758 1 Hose 19 (982715) 2 Hose clamp 20 21444305 1 Adapter 21 21444304 1 Adapter 22 946544 4 Flange screw 23 21411368 2 O-ring 24 21338629 1 Hose 25 3863440 1 Hose clamp 26 3863444 1 Hose clamp 27 21338631 1 Manifold 2 Bushing 28 21513426 1 O-ring 29 946544 2 Flange screw 30 (982647) 2 Hose clamp 31 21338604 1 Hose 32 21338606 1 Hose 33 3863444 2 Hose clamp 34 21581659 1 Adapter 35 982716 2 Hose clamp 36 21444232 1 Hose 37 983744 1 Hose nipple 38 3863439 1 Hose clamp 39 21444236 1 Hose 40 982716 1 Hose clamp 41 21338602 1 Hose 42 3863438 2 Hose clamp

47702831_G5G6A- 261- 54161345 V8-225-C-A, V8-300-C-A, V8-320-C-A

DESCRIPTION

NOTES not sold separately not sold separately not sold separately

3/8'' - 16 unc, L=0.75'' (19mm)

standard exhaust height Exhaust with high rise manifold standard exhaust height Exhaust with high rise manifold

not sold separately

54436

Upd:6/29/2022

Circulation Pump

262 V8-225-C-A, V8-300-C-A, V8-320-C-A

10 9

2 1 4

7

3

5

8 2 6

Upd:6/29/2022

3

54361

47702831_G5G6A -262 -54161349 V8-225-C-A, V8-300-C-A, V8-320-C-A

Circulation Pump

262

V8-225-C-A, V8-300-C-A, V8-320-C-A REF PART NO. QTY 1 3853850 1 Circulation pump 2 3852477 2 Gasket 3 3856147 2 Stud 4 3853403 1 Nut retainer 5 (3856137) 1 Bolt 6 3856136 1 Bolt 7 3860083 1 Pulley 8 3863054 4 Flange screw 9 3863438 1 Hose clamp 10 1 Hose

47702831_G5G6A- 262- 54161349 V8-225-C-A, V8-300-C-A, V8-320-C-A

DESCRIPTION

NOTES

Thermostat housing or heat exchanger

54361

Upd:6/29/2022

Seawater System: Thermostat Housing to Exhaust Elbows

262 V8-225-C-A, V8-300-C-A, V8-320-C-A

10

24 9

8

8

19

9

8

15

7 20

18

21

5

12

12

6

13 12 16

17

17

1 11 2 3 4 23

22

15

23 12 12 13 12

19 14

Upd:6/29/2022

54430

47702831_G5G6A -262 -54161339 V8-225-C-A, V8-300-C-A, V8-320-C-A

Seawater System: Thermostat Housing to Exhaust Elbows

262

V8-225-C-A, V8-300-C-A, V8-320-C-A REF PART NO. QTY 1 3589553 1 Thermostat housing 2 3587597 1 Thermostat 3 983944 1 O-ring 4 3852111 1 Gasket 5 968842 1 Flange screw 6 946671 1 Flange screw 7 3853597 1 Elbow 8 3860413 4 Hose clamp 9 3862550 1 Hose 10 21114718 1 Hose 11 21106506 1 Hose 12 3863439 6 Hose clamp 13 3595495 1 Adapter 14 21106508 1 Hose 15 2 Hose 16 21106502 1 Hose 17 3863439 2 Hose clamp 18 21106504 1 Hose 19 3863444 1 Hose clamp 20 3817817 1 Hose 21 3863441 1 Hose clamp 22 3862523 1 Hose 23 3863438 2 Hose clamp 24 1 Fuel pump

47702831_G5G6A- 262- 54161339 V8-225-C-A, V8-300-C-A, V8-320-C-A

DESCRIPTION

NOTES

See ''Exhaust Thermostat system'' page

See ''Fuel system'' page

54430

Upd:6/29/2022

Hot Water Outlet

266 V8-225-C-A, V8-300-C-A, V8-320-C-A

1 9 13 5 6 5 5 9

10

5

12

11

8

7

11

8

3

2 5 10

4 5 10

Upd:6/29/2022

54381

47702831_G5G6A -266 -54161340 V8-225-C-A, V8-300-C-A, V8-320-C-A

Hot Water Outlet

266

V8-225-C-A, V8-300-C-A, V8-320-C-A REF PART NO. QTY 1 21527832 1 Kit 2 40005443 1 Nipple 3 976970 1 O-ring 4 856483 1 Hose connection 5 3852602 4 Hose clamp 6 3818035 1 Fitting 7 3863068 1 T-pipe 8 3854978 2 Hose clamp 9 3860613 1 T-nipple 10 X Hose, heater 11 X Hose 12 X Heat exchanger 13 X Expansion tank

47702831_G5G6A- 266- 54161340 V8-225-C-A, V8-300-C-A, V8-320-C-A

DESCRIPTION

NOTES Kit has other parts that are not used on this engine 7/16'' - 14 unc 1/4''-18 NPTF

Hose not supplied with kit.

Cut, Circulation pump to heat exchanger

54381

Upd:6/29/2022

Seawater Pump Parts

266 V8-225-C-A, V8-300-C-A, V8-320-C-A

Upd:6/29/2022

43641

47702831_G5G6A -266 -54163065 V8-225-C-A, V8-300-C-A, V8-320-C-A

Seawater Pump Parts

266

V8-225-C-A, V8-300-C-A, V8-320-C-A REF PART NO. QTY 1 21212799 1 Pump 2 21213664 1 Impeller kit 3 21212794 1 Impeller 4 3858938 1 O-ring 5 1 Lubricant, glycerin 6 21951332 1 Screw kit 7 4 Screw 8 4 O-ring 9 827247 1 Sealing ring

47702831_G5G6A- 266- 54163065 V8-225-C-A, V8-300-C-A, V8-320-C-A

DESCRIPTION

NOTES replaces 3842786 for gas engines

not sold separately not sold separately not sold separately

43641

Upd:6/29/2022

Seawater System: Gimbal to Seawater Pump

266 V8-225-C-A, V8-300-C-A, V8-320-C-A

6

7

5

8 24 12

25 27 26

9

28 29 30 32

12

31

10 11

13

23

19 17 14

15

22

18 16 15

4

3

1

21

20

2 Upd:6/29/2022

54385

47702831_G5G6A -266 -54161343 V8-225-C-A, V8-300-C-A, V8-320-C-A

Seawater System: Gimbal to Seawater Pump

266

V8-225-C-A, V8-300-C-A, V8-320-C-A REF 1 2 3 4 5 6 7 8 9 10

PART NO. QTY 21212799 1 Pump 3857939 3 Screw 3812240 1 Bracket 3860163 2 Flange screw 3812302 1 Hose clamp 21340837 1 Hose 3863444 2 Hose clamp 21429137 1 Connector 21429139 1 Hose 3853312 2 Clamp (21619466) 2 Attaching clamp 11 (3853557) 2 Flange screw 12 2 Hose clamp 13 21399019 1 Hydraulic oil cooler 14 21340840 1 Hose 15 982645 2 Hose clamp 16 3862699 1 T-pipe 17 21429134 1 Hose 18 3863440 1 Hose clamp 19 1 Hose clamp 20 3852602 1 Hose clamp 21 3817817 1 Hose, therm. housing 21338608 1 Hose, heat exchanger 22 978173 1 Hose clamp 23 3857823 1 Hose 24 3807440 1 Connector 25 1 Cap 26 942978 1 O-ring 27 3862082 1 Retainer 28 3807664 1 Washer 29 1 Connector 30 1 Connector 31 3862891 1 Attaching clamp 32 978174 1 Hose clamp

47702831_G5G6A- 266- 54161343 V8-225-C-A, V8-300-C-A, V8-320-C-A

DESCRIPTION

NOTES

3/8'' - 16 unc, L=0.75'' (19mm)

For seawater cooled engine For freshwater cooled engine

not sold separately

not sold separately not sold separately

54385

Upd:6/29/2022

Seawater System: Heat Exchanger to Exhaust Elbows

266 V8-225-C-A, V8-300-C-A, V8-320-C-A

7 8

10

9

5

6

6 8

10

1

2 4

3 17 16 15 18 22

16 20 19 16 17 16

11

21

10 14 13 23

Upd:6/29/2022

12

54425

47702831_G5G6A -266 -54161344 V8-225-C-A, V8-300-C-A, V8-320-C-A

Seawater System: Heat Exchanger to Exhaust Elbows

266

V8-225-C-A, V8-300-C-A, V8-320-C-A REF PART NO. QTY 1 21444263 1 Heat exchanger 2 982717 1 Hose clamp 3 21338610 1 Hose 4 982645 1 Hose clamp 5 21338635 1 Connector 6 (982715) 2 Hose clamp 7 21338614 1 Hose 8 (982715) 2 Hose clamp 9 21338612 1 Hose 10 21115770 2 Adapter 11 2 O-ring 12 21114522 2 Drain plug 3849500 2 Plug 13 976970 2 O-ring 14 3849892 2 Retainer 15 3862550 1 Hose 16 3860413 4 Hose clamp 17 21114718 1 Hose 18 1 Fuel pump 19 21115767 1 Adapter 20 976970 1 O-ring 21 21338608 1 Hose 22 982717 1 Hose clamp 23 3852602 1 Hose clamp

47702831_G5G6A- 266- 54161344 V8-225-C-A, V8-300-C-A, V8-320-C-A

DESCRIPTION

NOTES

Port Starboard not sold separately Replaced by 21114522, not sold separately

See ''Fuel system'' page

54425

Upd:6/29/2022

Throttle Cable Connection

271 V8-225-C-A, V8-300-C-A, V8-320-C-A

13

14

12 11 3

1

7

6

8

10

2 9

5

4

Upd:6/29/2022

54499

47702831_G5G6A -271 -54161330 V8-225-C-A, V8-300-C-A, V8-320-C-A

Throttle Cable Connection

271

V8-225-C-A, V8-300-C-A, V8-320-C-A REF PART NO. QTY 1 21560199 1 Throttle control 2 21399636 1 Bracket 3 946544 4 Flange screw 4 3594748 1 Spacer screw 3594749 2 Spacer screw 5 981124 3 Flange nut 6 21399642 1 Bracket 7 946544 2 Flange screw 8 21238028 1 Clip 9 965175 1 Flange screw 10 3842765 1 Nut retainer 11 3850941 1 Adapter 12 3852193 1 Washer 13 3852052 1 Split pin 14 1 Cable

47702831_G5G6A- 271- 54161330 V8-225-C-A, V8-300-C-A, V8-320-C-A

DESCRIPTION

NOTES

L=45mm L=40mm

54499

Upd:6/29/2022

Ignition

281 V8-225-C-A, V8-300-C-A, V8-320-C-A

Upd:6/29/2022

54491

47702831_G5G6A -281 -54161319 V8-225-C-A, V8-300-C-A, V8-320-C-A

Ignition

281

V8-225-C-A, V8-300-C-A, V8-320-C-A REF PART NO. QTY DESCRIPTION 1 3861987 1 Distributor 21622232 1 Distributor 2 3858975 1 Distributor cap 3 3858976 4 Bolt 4 3858977 1 Rotor 5 3858978 2 Bolt 6 3863130 1 Sensor, camshaft position 7 3858980 1 Kit 8 1 Washer 9 1 Washer 10 1 Gear 11 1 Plug kit 12 3852109 1 Gasket 13 3852108 1 Clamp 14 3861978 1 Screw 15 21467472 2 Spark plug kit 21467473 1 Kit 16 3888328 1 Ignition cable kit 17 (3852491) 4 Retainer 18 21436799 1 Ignition coil 19 3858985 1 Cooling plate 20 3858984 1 Module 21 3858986 2 Bolt 22 2 Stud

47702831_G5G6A- 281- 54161319 V8-225-C-A, V8-300-C-A, V8-320-C-A

NOTES replaced by next part number

not sold separately not sold separately not sold separately not sold separately

4 pack 24 pack

See page with flywheel and flywheel housing.

54491

Upd:6/29/2022

Electronic Engine Control

284 V8-320-C-A

3 2

1

18

4

5 17

6

11 10

12

15

16 8 13 7

14 9 Upd:6/29/2022

54478

47702831_G5G6A -284 -54162121 V8-225-C-A, V8-300-C-A, V8-320-C-A

Electronic Engine Control

284

V8-320-C-A REF PART NO. QTY 1 21906709 1 Module 2 3843651 4 Flange screw 3 21399636 1 Bracket 4 3858973 1 Bolt 5 3859020 1 Sensor, MAT/MAP 6 3858988 1 Seal 7 3858979 1 Sensor, crankshaft position 8 3859009 1 O-ring 9 3858983 1 Bolt 10 1 Throttle body 2 Sensor, throttle position 1 Switch, idle validation 11 3863130 1 Sensor, camshaft position 12 3850397 1 Switch 13 3850357 2 Knock sensor 22024631 2 Knock sensor 14 3593571 1 Fitting 15 3887328 1 Sensor, oil pressure 16 3887970 1 Fitting 17 3889526 4 Sensor, temperature 18 3883724 4 Sensor, oxygen

47702831_G5G6A- 284- 54162121 V8-225-C-A, V8-300-C-A, V8-320-C-A

DESCRIPTION

NOTES

See ''Throttle Body'' page

replaced by next part number

54478

Upd:6/29/2022

Electronic Engine Control

284 V8-300-C-A

3 2

1

18

4

5 17

6

11 10

12

15

16 8 13 7

14 9 Upd:6/29/2022

54478

47702831_G5G6A -284 -54162120 V8-225-C-A, V8-300-C-A, V8-320-C-A

Electronic Engine Control

284

V8-300-C-A REF PART NO. QTY 1 21906707 1 Module 2 3843651 4 Flange screw 3 21399636 1 Bracket 4 3858973 1 Bolt 5 3859020 1 Sensor, MAT/MAP 6 3858988 1 Seal 7 3858979 1 Sensor, crankshaft position 8 3859009 1 O-ring 9 3858983 1 Bolt 10 1 Throttle body 2 Sensor, throttle position 1 Switch, idle validation 11 3863130 1 Sensor, camshaft position 12 3850397 1 Switch 13 3850357 2 Knock sensor 22024631 2 Knock sensor 14 3593571 1 Fitting 15 3887328 1 Sensor, oil pressure 16 3887970 1 Fitting 17 3889526 4 Sensor, temperature 18 3883724 4 Sensor, oxygen

47702831_G5G6A- 284- 54162120 V8-225-C-A, V8-300-C-A, V8-320-C-A

DESCRIPTION

NOTES

See ''Throttle Body'' page

replaced by next part number

54478

Upd:6/29/2022

Electronic Engine Control

284 V8-225-C-A

3 2

1

18

4

5 17

6

11 10

12

15

16 8 13 7

14 9 Upd:6/29/2022

54478

47702831_G5G6A -284 -54162119 V8-225-C-A, V8-300-C-A, V8-320-C-A

Electronic Engine Control

284

V8-225-C-A REF PART NO. QTY 1 21881859 1 Module 2 3843651 4 Flange screw 3 21399636 1 Bracket 4 3858973 1 Bolt 5 3859020 1 Sensor, MAT/MAP 6 3858988 1 Seal 7 3858979 1 Sensor, crankshaft position 8 3859009 1 O-ring 9 3858983 1 Bolt 10 1 Throttle body 2 Sensor, throttle position 1 Switch, idle validation 11 3863130 1 Sensor, camshaft position 12 3850397 1 Switch 13 3850357 2 Knock sensor 22024631 2 Knock sensor 14 3593571 1 Fitting 15 3887328 1 Sensor, oil pressure 16 3887970 1 Fitting 17 3889526 4 Sensor, temperature 18 3883724 4 Sensor, oxygen

47702831_G5G6A- 284- 54162119 V8-225-C-A, V8-300-C-A, V8-320-C-A

DESCRIPTION

NOTES

See ''Throttle Body'' page

replaced by next part number

54478

Upd:6/29/2022

Serpentine Belt and Alternator

321 V8-225-C-A, V8-300-C-A, V8-320-C-A

14

6 8

5

12

7

10

2 13 1 11

9

15 16 17

18

3

4

Upd:6/29/2022

54343

47702831_G5G6A -321 -54162687 V8-225-C-A, V8-300-C-A, V8-320-C-A

Serpentine Belt and Alternator

321

V8-225-C-A, V8-300-C-A, V8-320-C-A REF PART NO. QTY 1 21573817 1 Bracket 2 3863175 2 Bushing 3 3863274 1 Decal 4 3853392 4 Flange screw 5 3884950 1 Alternator 6 945408 1 Flange nut 7 (3852208) 1 Screw 8 3852520 1 Washer 9 3860169 2 Flange screw 10 21585053 1 Idler pulley 11 21425128 Flange screw 12 3885250 1 Belt tensioner 13 22063732 2 Flange screw 14 21358873 1 Bracket 15 21399021 1 Belt 16 1 Pulley, circulation pump 17 1 Sea water pump 18 1 Pulley, power steering pump

47702831_G5G6A- 321- 54162687 V8-225-C-A, V8-300-C-A, V8-320-C-A

DESCRIPTION

NOTES

See ''Fuel system'' page

54343

Upd:6/29/2022

Starter

331 V8-225-C-A, V8-300-C-A, V8-320-C-A

Upd:6/29/2022

54353

47702831_G5G6A -331 -54171055 V8-225-C-A, V8-300-C-A, V8-320-C-A

Starter

331

V8-225-C-A, V8-300-C-A, V8-320-C-A REF PART NO. QTY 1 3885317 1 Starter motor 2 3810300 1 Solenoid kit 3 3854496 2 Washer 4 3854752 2 Screw 5 949874 2 Flange lock nut 6 855314 1 Spacer nut 7 947107 1 Flange screw 995459 1 Flange screw 8 855798 1 Protecting sleeve

DESCRIPTION

47702831_G5G6A- 331- 54171055

54353

V8-225-C-A, V8-300-C-A, V8-320-C-A

Upd:6/29/2022

Engine Harnesses

371 V8-225-C-A, V8-300-C-A, V8-320-C-A

Upd:6/29/2022

54511

47702831_G5G6A -371 -54161338 V8-225-C-A, V8-300-C-A, V8-320-C-A

Engine Harnesses

371

V8-225-C-A, V8-300-C-A, V8-320-C-A REF PART NO. QTY 1 21512118 1 Wiring harness 2 1 Fuse box 3 1 Connector, 14 pin 4 (3852146) 2 Clamp, J 3852434 2 Clamp, J 3852490 1 Attaching clamp 5 (3853557) 2 Flange screw 6 3884234 1 Bracket 7 (3853557) 2 Flange screw 8 21178777 1 Wiring harness 9 21147169 1 Wiring harness 21147170 1 Wiring harness 21147171 1 Wiring harness 10 (3887733) 1 Wiring harness, y 11 21200148 1 Wiring harness, y

47702831_G5G6A- 371- 54161338 V8-225-C-A, V8-300-C-A, V8-320-C-A

DESCRIPTION

NOTES not sold separately not sold separately D=.375'' (9.5mm) D=.750'' (19.0mm) 3/8'' - 16 unc, L=0.75'' (19mm) 3/8'' - 16 unc, L=0.75'' (19mm) for alarm panel L=3.0m, 10 ft.

L=6.0m, 19.7 ft.

L=8.0m, 26.2 ft. for alarm panel

54511

Upd:6/29/2022

Fuse and Relay Box

372 V8-225-C-A, V8-300-C-A, V8-320-C-A

4

3

6

7

5 12

8

9

2 1

10 11

Upd:6/29/2022

52773

47702831_G5G6A -372 -54161709 V8-225-C-A, V8-300-C-A, V8-320-C-A

Fuse and Relay Box

372

V8-225-C-A, V8-300-C-A, V8-320-C-A REF PART NO. QTY 1 1 Wiring harness 2 1 Fuse box 3 3858809 3 Relay 4 3841366 2 Relay 5 3884849 1 Fuse 6 3841370 1 Fuse 3841371 1 Fuse 7 3841373 1 Fuse 3863403 1 Fuse 3841372 1 Fuse 3861373 1 Fuse 3861374 1 Fuse 8 1 Cover plate 9 1 Bracket 10 3840402 2 Mounting base 11 3852118 2 Nut 12 946544 2 Flange screw

47702831_G5G6A- 372- 54161709 V8-225-C-A, V8-300-C-A, V8-320-C-A

DESCRIPTION

NOTES not sold separately

40A 20A 40A 5A 7.5A 10A 15A 20A not sold separately

52773

Upd:6/29/2022

Engine Status Panel

384 V8-225-C-A, V8-300-C-A, V8-320-C-A

Upd:6/29/2022

43615

47702831_G5G6A -384 -54161705 V8-225-C-A, V8-300-C-A, V8-320-C-A

Engine Status Panel

384

V8-225-C-A, V8-300-C-A, V8-320-C-A REF PART NO. QTY 1 21178775 1 Alarm panel 2 Stud 2 Washer 2 Nut 2 21178777 1 Wiring harness 1 Alarm 3 21200148 1 Wiring harness, y

47702831_G5G6A- 384- 54161705 V8-225-C-A, V8-300-C-A, V8-320-C-A

DESCRIPTION

NOTES not sold separately not sold separately not sold separately not sold separately for alarm panel

43615

Upd:6/29/2022

OceanX™ Drive Sensors

384 V8-225-C-A, V8-300-C-A, V8-320-C-A

12

15 15

20

11

14

11 20

13

10 3 5

9 4

8 7 6 1 2

18

19

16

16 17

Upd:6/29/2022

48906

47702831_G5G6A -384 -54160970 V8-225-C-A, V8-300-C-A, V8-320-C-A

OceanX™ Drive Sensors

384

V8-225-C-A, V8-300-C-A, V8-320-C-A REF 1 2 3 4 5 6 7 8 9 10 11 12

13 14 15 16 17 18 19 20

PART NO. QTY DESCRIPTION 21174634 1 Sensor 1 O-ring 21124251 1 Wiring harness 1 Plug 1 Grommet 1 Connector housing 1 Gasket 3 Terminal 1 Boot 3852555 1 Retainer (21174636) 6 Attaching clamp 21206915 1 Module 21206919 1 Wiring harness 3 Connector housing X Terminal 21210873 1 Bracket 946544 2 Flange screw X Cable harness, engine 21292836 1 Sensor 1 Housing 2 Terminal 3852033 1 O-ring 1 Connector X

47702831_G5G6A- 384- 54160970 V8-225-C-A, V8-300-C-A, V8-320-C-A

NOTES WID- water in drive oil not sold separately not sold separately not sold separately not sold separately not sold separately not sold separately

not sold separately not sold separately

WIB - water in bellows not sold separately not sold separately

See engine catalog, ''Engine Harness'' section

48906

Upd:6/29/2022

Power Steering

645 V8-225-C-A, V8-300-C-A, V8-320-C-A

27 7

8 5

20

18

19 17 14

11 13

21

9

12

8

24

12

16

10

16 1 23 22

15 2

5

26

4

25 7

6 3 Upd:6/29/2022

54312

47702831_G5G6A -645 -54161331 V8-225-C-A, V8-300-C-A, V8-320-C-A

Power Steering

645

V8-225-C-A, V8-300-C-A, V8-320-C-A REF PART NO. QTY 1 3887373 1 Power steering pump 2 3889611 1 Pulley 3 3889615 1 Washer 4 3889613 1 Nut 5 21573817 1 Bracket 6 3595494 3 Screw 7 3888739 1 Hose assembly 8 21452588 1 Hose assembly 9 3860413 1 Hose clamp 10 21399019 1 Hydraulic oil cooler 11 21434106 1 Bracket 12 3853393 1 Flange screw 13 21434108 1 Support rubber 14 3852490 1 Attaching clamp 15 21399023 1 Hose 16 982663 2 Hose clamp 17 3887375 1 Reservoir 18 1 Cap 19 1 O-ring 20 1 Retainer 21 946544 2 Flange screw 22 21355283 2 Hose 23 3853794 2 Hose clamp 24 980038 1 Hose clamp (976561) 1 Hose clamp 25 (984038) 1 Clamp, J 26 (3853557) 1 Flange screw 27 1 Steering cylinder

47702831_G5G6A- 645- 54161331 V8-225-C-A, V8-300-C-A, V8-320-C-A

DESCRIPTION

NOTES

Replaced by 3852490

not sold separately not sold separately not sold separately

replaced by next part number

3/8'' - 16 unc, L=0.75'' (19mm) See drive catalog

54312

Upd:6/29/2022

Engine Information, General

DESCRIPTION Maintenance Parts, 5.0L & 5.7L: .

47702831_G5G6A

- 200- 200

V8-225-C-A, V8-300-C-A, V8-320-C-A

200 SEE SEC. NOTES 54164781 V8-225-C-A, V8-300-C-A, V8-320-C-A

Upd:6/29/2022

General, Engine with Mounting and Equipment

REF 200 Engine Information, General

47702831_G5G6A

- 20- 20

V8-225-C-A, V8-300-C-A, V8-320-C-A

DESCRIPTION

20 SEE SEC. 200

Upd:6/29/2022

Engine Repair Parts

210 DESCRIPTION

Longblock Longblock

47702831_G5G6A

- 210- 210

V8-225-C-A, V8-300-C-A, V8-320-C-A

SEE SEC. NOTES 54161117 V8-320-C-A 54161116 V8-225-C-A, V8-300-C-A

Upd:6/29/2022

Engine

REF 210 211 212 214 216 217 218

21

DESCRIPTION Engine Repair Parts Cylinder Head Cylinder Block, Flywheel Housing Valve Mechanism, Cam Follower and Rocker Arm Shaft Crankshaft, Flywheel and Ring Gear, Damper Vibration Oil Pan Engine Mounting

47702831_G5G6A

- 21- 21

V8-225-C-A, V8-300-C-A, V8-320-C-A

SEE SEC. 210 211 212 214 216 217 218

Upd:6/29/2022

Cylinder Head

211 DESCRIPTION

Cylinder Head

47702831_G5G6A

- 211- 211

V8-225-C-A, V8-300-C-A, V8-320-C-A

SEE SEC. NOTES 54161337 V8-225-C-A, V8-300-C-A, V8-320-C-A

Upd:6/29/2022

Cylinder Block, Flywheel Housing

DESCRIPTION Cylinder Block and Flywheel Housing

47702831_G5G6A

- 212- 212

V8-225-C-A, V8-300-C-A, V8-320-C-A

212 SEE SEC. NOTES 54161317 V8-225-C-A, V8-300-C-A, V8-320-C-A

Upd:6/29/2022

Valve Mechanism, Cam Follower and Rocker Arm Shaft

DESCRIPTION Camshaft and Valve Train Camshaft and Valve Train

47702831_G5G6A

- 214- 214

V8-225-C-A, V8-300-C-A, V8-320-C-A

214 SEE SEC. NOTES 54158522 V8-300-C-A, V8-320-C-A 54158401 V8-225-C-A, V8-300-C-A

Upd:6/29/2022

Crankshaft, Flywheel and Ring Gear, Damper Vibration

DESCRIPTION Crankshaft and Related Parts

47702831_G5G6A

- 216- 216

V8-225-C-A, V8-300-C-A, V8-320-C-A

216 SEE SEC. NOTES 54169708 V8-225-C-A, V8-300-C-A, V8-320-C-A

Upd:6/29/2022

Oil Pan

217 DESCRIPTION

Oil Pan and Oil Pump

47702831_G5G6A

- 217- 217

V8-225-C-A, V8-300-C-A, V8-320-C-A

SEE SEC. NOTES 54161322 V8-225-C-A, V8-300-C-A, V8-320-C-A

Upd:6/29/2022

Engine Mounting

218 DESCRIPTION

Motor Mounts

47702831_G5G6A

- 218- 218

V8-225-C-A, V8-300-C-A, V8-320-C-A

SEE SEC. NOTES 54158394 V8-225-C-A, V8-300-C-A, V8-320-C-A

Upd:6/29/2022

Fuel System

23

REF 230 Fuel System, General

47702831_G5G6A

DESCRIPTION

- 23- 23

V8-225-C-A, V8-300-C-A, V8-320-C-A

SEE SEC. 230

Upd:6/29/2022

Fuel System, General

230 DESCRIPTION

Fuel System

47702831_G5G6A

- 230- 230

V8-225-C-A, V8-300-C-A, V8-320-C-A

SEE SEC. NOTES 54161320 V8-225-C-A, V8-300-C-A, V8-320-C-A

Upd:6/29/2022

Inlet and Exhaust System

REF 251 Inlet and Exhaust Manifolds 256 Air Filter, Throttle Housing

47702831_G5G6A

- 25- 25

V8-225-C-A, V8-300-C-A, V8-320-C-A

25 DESCRIPTION

SEE SEC. 251 256

Upd:6/29/2022

Inlet and Exhaust Manifolds

DESCRIPTION Exhaust Exhaust Elbow for Captain's Choice Exhaust Elbow for Captain's Choice Exhaust Elbow, Service Kit Exhaust Thermostat System Exhaust Thermostat System, Freshwater Cooling Exhaust, Tall Intake Manifold

47702831_G5G6A

- 251- 251

V8-225-C-A, V8-300-C-A, V8-320-C-A

251 SEE SEC. 54161346 54162527 54161119 54162522 54161973 54161974 54161347 54161318

NOTES V8-225-C-A, V8-300-C-A, V8-320-C-A V8-225-C-A, V8-300-C-A, V8-320-C-A V8-225-C-A, V8-300-C-A, V8-320-C-A V8-225-C-A, V8-300-C-A, V8-320-C-A V8-225-C-A, V8-300-C-A, V8-320-C-A V8-225-C-A, V8-300-C-A, V8-320-C-A V8-225-C-A, V8-300-C-A, V8-320-C-A V8-225-C-A, V8-300-C-A, V8-320-C-A

Upd:6/29/2022

Air Filter, Throttle Housing

256 DESCRIPTION

Throttle Body Throttle Body Throttle Body

47702831_G5G6A

- 256- 256

V8-225-C-A, V8-300-C-A, V8-320-C-A

SEE SEC. NOTES 54162115 V8-225-C-A 54161792 V8-320-C-A 54161791 V8-300-C-A

Upd:6/29/2022

Cooling System

26

REF DESCRIPTION 261 Radiator and Connections, Coolant Filter, Expansion Tank 262 Coolant Pump and Thermostat 266 Sea Water System, Sea Water Pump

47702831_G5G6A

- 26- 26

V8-225-C-A, V8-300-C-A, V8-320-C-A

SEE SEC. 261 262 266

Upd:6/29/2022

Radiator and Connections, Coolant Filter, Expansion Tank

DESCRIPTION Closed Cooling System: Heat Exchanger, Block, Exhaust

47702831_G5G6A

- 261- 261

V8-225-C-A, V8-300-C-A, V8-320-C-A

261

SEE SEC. NOTES 54161345 V8-225-C-A, V8-300-C-A, V8-320-C-A

Upd:6/29/2022

Coolant Pump and Thermostat

DESCRIPTION Circulation Pump Seawater System: Thermostat Housing to Exhaust Elbows

47702831_G5G6A

- 262- 262

V8-225-C-A, V8-300-C-A, V8-320-C-A

262 SEE SEC. NOTES 54161349 V8-225-C-A, V8-300-C-A, V8-320-C-A 54161339 V8-225-C-A, V8-300-C-A, V8-320-C-A

Upd:6/29/2022

Sea Water System, Sea Water Pump

DESCRIPTION Hot Water Outlet Seawater Pump Parts Seawater System: Gimbal to Seawater Pump Seawater System: Heat Exchanger to Exhaust Elbows

47702831_G5G6A

- 266- 266

V8-225-C-A, V8-300-C-A, V8-320-C-A

266 SEE SEC. 54161340 54163065 54161343 54161344

NOTES V8-225-C-A, V8-300-C-A, V8-320-C-A V8-225-C-A, V8-300-C-A, V8-320-C-A V8-225-C-A, V8-300-C-A, V8-320-C-A V8-225-C-A, V8-300-C-A, V8-320-C-A

Upd:6/29/2022

Engine Controls

27

REF 271 Accelerator Pedal and Control

47702831_G5G6A

- 27- 27

V8-225-C-A, V8-300-C-A, V8-320-C-A

DESCRIPTION

SEE SEC. 271

Upd:6/29/2022

Accelerator Pedal and Control

DESCRIPTION Throttle Cable Connection

47702831_G5G6A

- 271- 271

V8-225-C-A, V8-300-C-A, V8-320-C-A

271 SEE SEC. NOTES 54161330 V8-225-C-A, V8-300-C-A, V8-320-C-A

Upd:6/29/2022

Ignition and Control Systems

REF 281 Ignition Coil, Spark Plugs, Ignition Cable 284 Control System, Fuel Supply

47702831_G5G6A

- 28- 28

V8-225-C-A, V8-300-C-A, V8-320-C-A

28 DESCRIPTION

SEE SEC. 281 284

Upd:6/29/2022

Ignition Coil, Spark Plugs, Ignition Cable

DESCRIPTION Ignition

47702831_G5G6A

- 281- 281

V8-225-C-A, V8-300-C-A, V8-320-C-A

281 SEE SEC. NOTES 54161319 V8-225-C-A, V8-300-C-A, V8-320-C-A

Upd:6/29/2022

Control System, Fuel Supply

284 DESCRIPTION

Electronic Engine Control Electronic Engine Control Electronic Engine Control

47702831_G5G6A

- 284- 284

V8-225-C-A, V8-300-C-A, V8-320-C-A

SEE SEC. NOTES 54162121 V8-320-C-A 54162120 V8-300-C-A 54162119 V8-225-C-A

Upd:6/29/2022

Alternator, Charging, Electric Motor, Electric Drives

REF 321 Alternator

47702831_G5G6A

DESCRIPTION

- 32- 32

V8-225-C-A, V8-300-C-A, V8-320-C-A

32 SEE SEC. 321

Upd:6/29/2022

Alternator

321 DESCRIPTION

Serpentine Belt and Alternator

47702831_G5G6A

- 321- 321

V8-225-C-A, V8-300-C-A, V8-320-C-A

SEE SEC. NOTES 54162687 V8-225-C-A, V8-300-C-A, V8-320-C-A

Upd:6/29/2022

Starting System

33

REF 331 Starter Motor

47702831_G5G6A

DESCRIPTION

- 33- 33

V8-225-C-A, V8-300-C-A, V8-320-C-A

SEE SEC. 331

Upd:6/29/2022

Starter Motor

331 DESCRIPTION

Starter

47702831_G5G6A

- 331- 331

V8-225-C-A, V8-300-C-A, V8-320-C-A

SEE SEC. NOTES 54171055 V8-225-C-A, V8-300-C-A, V8-320-C-A

Upd:6/29/2022

Cables and Fuses

37

REF 371 Cables 372 Electrical Distribution Box, Fuse Box

47702831_G5G6A

- 37- 37

V8-225-C-A, V8-300-C-A, V8-320-C-A

DESCRIPTION

SEE SEC. 371 372

Upd:6/29/2022

Cables

371 DESCRIPTION

Engine Harnesses

47702831_G5G6A

- 371- 371

V8-225-C-A, V8-300-C-A, V8-320-C-A

SEE SEC. NOTES 54161338 V8-225-C-A, V8-300-C-A, V8-320-C-A

Upd:6/29/2022

Electrical Distribution Box, Fuse Box

DESCRIPTION Fuse and Relay Box

47702831_G5G6A

- 372- 372

V8-225-C-A, V8-300-C-A, V8-320-C-A

372 SEE SEC. NOTES 54161709 V8-225-C-A, V8-300-C-A, V8-320-C-A

Upd:6/29/2022

Instruments

38

REF 384 Warning Systems

47702831_G5G6A

DESCRIPTION

- 38- 38

V8-225-C-A, V8-300-C-A, V8-320-C-A

SEE SEC. 384

Upd:6/29/2022

Warning Systems

384 DESCRIPTION

Engine Status Panel OceanX™ Drive Sensors

47702831_G5G6A

- 384- 384

V8-225-C-A, V8-300-C-A, V8-320-C-A

SEE SEC. NOTES 54161705 V8-225-C-A, V8-300-C-A, V8-320-C-A 54160970 V8-225-C-A, V8-300-C-A, V8-320-C-A

Upd:6/29/2022

Steering

64

REF 645 Hydralic equipment including pump

47702831_G5G6A

- 64- 64

V8-225-C-A, V8-300-C-A, V8-320-C-A

DESCRIPTION

SEE SEC. 645

Upd:6/29/2022

Hydralic equipment including pump

DESCRIPTION Power Steering

47702831_G5G6A

- 645- 645

V8-225-C-A, V8-300-C-A, V8-320-C-A

645 SEE SEC. NOTES 54161331 V8-225-C-A, V8-300-C-A, V8-320-C-A

Upd:6/29/2022

V8-225-C-A, V8-300-C-A, V8-320-C-A

REF 20 21 23 25 26 27 28 32 33 37 38 64

DESCRIPTION General, Engine with Mounting and Equipment Engine Fuel System Inlet and Exhaust System Cooling System Engine Controls Ignition and Control Systems Alternator, Charging, Electric Motor, Electric Drives Starting System Cables and Fuses Instruments Steering

47702831_G5G6A

- - TOC

V8-225-C-A, V8-300-C-A, V8-320-C-A

SEE SEC. 20 21 23 25 26 27 28 32 33 37 38 64

Upd:6/29/2022