DOWNLOAD PDF : Volvo Penta TWD1230ME Industrial Engine Parts Manual

Camshaft

215 TWD1230ME

Upd:7/25/2022

47418

7745740 -215 -54151068 TWD1230ME

Camshaft

215

TWD1230ME REF PART NO. QTY 1 (8193727) 1 Camshaft 2 (950558) 1 Pin 3 465789 1 Flange 4 940115 2 Hexagon screw 5 942336 2 Spring washer 6 479863 12 Tappet 7 423021 12 Push rod 8 478297 1 Gear 9 471555 3 Flange screw

7745740- 215- 54151068 TWD1230ME

DESCRIPTION

47418

NOTES (478750,479620)

Upd:7/25/2022

Crank Mechanism

21 TWD1230ME

Upd:7/25/2022

53133

7745740 -21 -54153470 TWD1230ME

Crank Mechanism

21

TWD1230ME REF PART NO. QTY DESCRIPTION 1 275642 6 Cylinder liner kit 2 6 Cylinder liner 3 6 Piston 4 8193838 6 Piston pin 5 914530 12 Snap ring 6 270950 6 Gasket kit 7 6 Sealing ring 8 12 Sealing ring 9 6 Sealing ring 10 276167 6 Piston ring kit 11 6 Compression ring 12 6 Compression ring 13 6 Oil scraper ring 14 6 Expanding ring 15 478437 6 Connecting rod 16 470304 6 Bushing 17 1545479 12 Flange screw 18 468271 X Adjusting washer 468272 X Adjusting washer 468273 X Adjusting washer 19 1161277 X Sealant 20 270130 6 Big-end bearing kit 270131 6 Big-end bearing kit 270132 6 Big-end bearing kit (270133) 6 Big-end bearing kit 270134 6 Big-end bearing kit 270135 6 Big-end bearing kit 21 3137528 1 Crankshaft 865032 1 Crankshaft 22 978130 6 Plug 23 422253 1 Woodruff key 24 423080 1 Gear 25 7 Bearing cap 26 270449 7 Main bearing kit 270450 7 Main bearing kit 270451 7 Main bearing kit (270452) 7 Main bearing kit 27 276791 1 Thrust washer kit 276792 1 Thrust washer kit 276793 1 Thrust washer kit 28 424958 1 Hub 29 422124 1 Washer 30 941494 1 Hexagon screw 31 866393 1 Vibration damper 32 468187 1 V-belt pulley 33 955549 6 Hexagon screw 34 941909 6 Spring washer 35 3825104 1 Flywheel

36 37 38 39

866776 864997 420794 3825105 (849326) 941570 478717 467773

1 1 1 1 1 14 14 14

7745740- 21- 54153470 TWD1230ME

NOTES

(479876)

TH=0,20mm TH=0,30mm TH=0,50mm 10g Std D 0,25mmU.S 0,50mm under size U.S=0,75mm U.S=1,00mm U.S=1,25mm (865032) Without gear.

Std D 0,25mmU.S 0,50mm under size U.S=0,75mm Std D O.S=0,10mm O.S=0,20mm

L=45mm For flexplate., Clark 34000, 36000 C5000, C8000 For ring gear., Clark 34000, C5000, C8000 Flywheel for flexible coupling and 14'' friction clutch.

Flywheel Flywheel Ring gear Bushing Bushing Hexagon screw Hexagon screw Washer

For 3825104 For 866776 For 3825104 For 866776,864997

53133

Upd:7/25/2022

Crank Mechanism

216

Upd:7/25/2022

53135

7745740 -216 -54153304 TWD1230ME

Crank Mechanism

REF PART NO. QTY DESCRIPTION 1 275635 6 Cylinder liner kit 2 6 Cylinder liner 3 6 Piston 4 8193837 6 Piston pin 5 423124 12 Snap ring 6 271155 6 Sealing ring kit 270950 6 Gasket kit 7 6 Sealing ring 8 6 Sealing ring 8A 6 Sealing ring 9 6 Sealing ring 10 270603 6 Piston ring kit 11 6 Compression ring 12 6 Compression ring 13 6 Oil scraper ring 14 6 Expanding ring 15 (846864) 6 Connecting rod 16 470434 6 Bushing 17 1545479 12 Flange screw 18 468271 X Adjusting washer 468272 X Adjusting washer 468273 X Adjusting washer 19 1161277 X Sealant 20 270130 6 Big-end bearing kit 270131 6 Big-end bearing kit 270132 6 Big-end bearing kit (270133) 6 Big-end bearing kit 270134 6 Big-end bearing kit 270135 6 Big-end bearing kit 21 848769 1 Crankshaft 3137528 1 Crankshaft

22 23 24 24A 25 26

27

28 29 30 31 32 33 34 35

36 37 38

865032 978130 422253 423080 (423177) 270449 270450 270451 (270452) 276791 276792 276793 (423288) 424958 422124 941494 866135 468187 955549 941909 864402 864997 866776 3825104

1 6 1 1 1 7 7 7 7 7 1 1 1 1 1 1 1 1 1 6 6 1 1 1 1

420794 (849326) 3825105 478717 941570

1 Ring gear 1 Bushing 1 Bushing 10 Hexagon screw 14 Hexagon screw

7745740- 216- 54153304 TWD1230ME

Crankshaft Plug Woodruff key Gear Oil deflector Main bearing cap Main bearing kit Main bearing kit Main bearing kit Main bearing kit Thrust washer kit Thrust washer kit Thrust washer kit Thrust washer Hub Washer Hexagon screw Vibration damper V-belt pulley Hexagon screw Spring washer Flywheel, standard Flywheel, standard Flywheel Flywheel

216 NOTES (876176)

(479875) SN-XXXXXXXXXX/136970 SNXXXXXXXXXX/136971-

(417464) TH=0,20mm TH=0,30mm TH=1,00mm 20g Std D 0,25mmU.S 0,50mm under size U.S=0,75mm U.S=1,00mm U.S=1,25mm Without gear., SN-XXXXXXXXXX/190308 SNXXXXXXXXXX/190309(865032) Without gear.

Early type Std 0,25mmU.S 0,50mm under size U.S=0,75mm Std D O.S=0,10mm O.S=0,20mm O.S=0,30mm

(846645) L=45mm SN-XXXXXXXXXX/190308 Flywheel for flexible coupling and 14'' friction clutch., SNXXXXXXXXXX/190309Clark 34000, C5000, C8000 Clark 34000, 36000 C5000, C8000 For 866776 For 3825104 SN-XXXXXXXXXX/190308 For 3825104 53135

Upd:7/25/2022

Crank Mechanism

REF PART NO. QTY DESCRIPTION 39 467773 10 Washer

7745740- 216- 54153304 TWD1230ME

216 NOTES SN-XXXXXXXXXX/190308

53135

Upd:7/25/2022

Cylinder Block

21 TWD1230ME

Upd:7/25/2022

53131

7745740 -21 -54159451 TWD1230ME

Cylinder Block

21

TWD1230ME REF PART NO. QTY DESCRIPTION 1 (478990) 1 Cylinder block 2 7 Bearing cap 3 422426 1 Pin 4 423444 14 Flange screw 5 422076 1 Bushing 6 422077 1 Bushing 7 422078 1 Bushing 8 422079 1 Bushing 9 422080 1 Bushing 10 422081 1 Bushing 11 422082 1 Bushing 12 467367 5 Plug 13 469328 6 Gasket 14 952075 1 Plug 15 422369 2 Plug 16 468563 1 Pipe, by-pass 17 1 Lock 18 949657 1 O-ring 19 955524 1 Hexagon screw 20 941907 1 Spring washer 21A 821335 1 Adapter 22 479977 4 Plug 23 955083 3 Cap plug 24 955082 2 Cap plug 25 950543 12 Pin 26 948187 1 Plug 27 18818 1 Gasket 28 (961892) 1 Plug 29 969011 1 Gasket 30 479979 5 Plug 31 1 Lift iron 32 955562 2 Hexagon screw 33 940280 2 Spring washer 34 479954 1 Nipple 35 479970 1 Faucet 35A 949918 1 Shut-off cock 36 (942734) 1 Plug 43 478596 6 Piston cooling jet 44 948587 6 Hexagon screw 45 191171 2 Pin 46 16318 1 Plug 47 422541 6 Shoulder screw 48 471856 6 Sealing ring 49 423120 3 Inspection cover 49A 423121 1 Inspection cover, crankcase vent.

50 942402 2 Flange screw 51 8193627 1 Breather pipe 52 421158 1 Sealing ring 53 469823 3 Gasket 54 422542 1 Mudflap

7745740- 21- 54159451 TWD1230ME

53131

NOTES SNXXXXXXXXXX/199853-

D=14,5mm D=12,5mm

(820436) early type Late type

Std Alt (468655)

Upd:7/25/2022

Cylinder Block

212

Upd:7/25/2022

53131

7745740 -212 -54159450 TWD1230ME

Cylinder Block

REF PART NO. QTY DESCRIPTION 1 (478990) 1 Cylinder block 2 7 Bearing cap 3 422426 1 Pin 4 423444 14 Flange screw 5 422076 1 Bushing 6 422077 1 Bushing 7 422078 1 Bushing 8 422079 1 Bushing 9 422080 1 Bushing 10 422081 1 Bushing 11 422082 1 Bushing 12 467367 5 Plug 13 469328 6 Gasket 14 952075 1 Plug 15 422369 2 Plug 16 468563 1 Pipe, by-pass 17 1 Lock 18 949657 1 O-ring 19 955524 1 Hexagon screw 20 941907 1 Spring washer 21 848565 1 Plug 22 479977 3 Plug 23 955083 3 Cap plug 24 955082 2 Cap plug 25 950543 12 Pin 26 948187 1 Plug 27 18818 1 Gasket 28 (961892) 1 Plug 29 969011 1 Gasket 30 479979 5 Plug 31 1 Lift iron 32 955562 2 Hexagon screw 33 940280 2 Spring washer 34 479954 1 Nipple 35 479970 1 Faucet 35A 949918 1 Shut-off cock 36 (942734) 1 Plug 37 940133 1 Hexagon screw 38 942336 1 Spring washer 39 942400 1 Clamp 40 1 Pipe 41 954357 1 Fitting nut 42 954365 1 Fitting 43 468539 6 Oil jet 44 948587 6 Hexagon screw 45 191171 2 Pin 46 16318 1 Plug 47 422541 6 Shoulder screw 48 471856 6 Sealing ring 49 423120 3 Inspection cover 49A 423121 1 Inspection cover, crankcase vent.

50 942402 2 Flange screw 51 8193627 1 Breather pipe 52 421158 1 Sealing ring 53 469823 3 Gasket 54 422542 1 Mudflap

7745740- 212- 54159450 TWD1230ME

212 NOTES SNXXXXXXXXXX/199853-

D=14,5mm D=12,5mm

(820436) early type Late type Early type Early type Early type Out of production. Replaced by drain cock 949918 (pos. 35A)., Early type Early type Early type

Std Alt (468655)

53131

Upd:7/25/2022

Cylinder Block

212

Upd:7/25/2022

53131

7745740 -212 -54159449 TWD1230ME

Cylinder Block

212

REF PART NO. QTY DESCRIPTION 1 470130 1 Cylinder block 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21A 22 23 24 25 26 27 28 29 30 31 32 33 34 35 35A 36 37 38 39 40 41 42 43 44 45 46 47 48 49 49A 50 51 52 53 54

422426 423444 422076 422077 422078 422079 422080 422081 422082 467367 469328 952075 422369 468563 949657 955524 941907 821335 479977 955083 955082 950543 948187 18818 (961892) 969011 479979 955562 940280 479954 479970 949918 (942734) 940133 942336 942400 954357 954365 468539 948587 191171 16318 422541 471856 423120 423121 942402 8193627 421158 469823 422542

7 1 14 1 1 1 1 1 1 1 5 6 1 2 1 1 1 1 1 1 4 3 2 12 1 1 1 1 5 1 2 2 1 1 1 1 1 1 1 1 1 1 6 6 2 1 6 6 3 1 2 1 1 3 1

7745740- 212- 54159449 TWD1230ME

Bearing cap Pin Flange screw Bushing Bushing Bushing Bushing Bushing Bushing Bushing Plug Gasket Plug Plug Pipe, by-pass Lock O-ring Hexagon screw Spring washer Adapter Plug Cap plug Cap plug Pin Plug Gasket Plug Gasket Plug Lift iron Hexagon screw Spring washer Nipple Faucet Shut-off cock Plug Hexagon screw Spring washer Clamp Pipe Fitting nut Fitting Oil jet Hexagon screw Pin Plug Shoulder screw Sealing ring Inspection cover Inspection cover, crankcase vent.

Flange screw Breather pipe Sealing ring Gasket Mudflap

NOTES Spare part design., Replaced by 478990 SN-XXXXXXXXXX/199852

D=14,5mm D=12,5mm

(820436) early type Late type Early type Early type Early type Out of production. Replaced by drain cock 949918 (pos. 35A)., Early type Early type Early type

Std Alt (468655)

53131

Upd:7/25/2022

21

Cylinder Head: TAD1230P TD121G-87

TWD1230ME

Upd:7/25/2022

53134

7745740 -21 -54157020 TWD1230ME

Cylinder Head: TAD1230P TD121G-87

21

TWD1230ME REF PART NO. QTY 1 3803314 6 Cylinder head 2 423011 6 Valve seat, intake 423208 6 Valve seat, intake 3 468448 6 Valve seat, exhaust 468449 6 Valve seat, exhaust 4 422320 6 Valve guide, intake 5 1545135 6 Valve guide, exhaust 6 467365 12 Plug 7 469327 12 Gasket 8 950543 12 Pin 9 273983 6 Socket set 6 Sleeve 10 466420 6 Ring 10A 466405 6 Sealing ring 11 468302 6 Inlet valve 12 468303 6 Exhaust valve 13 468067 12 Valve spring, outer 14 468066 12 Valve spring, inner 15 468065 12 Valve spring washer 16 468304 12 Valve spring washer 17 468305 24 Valve cotter 18 478074 12 Valve cap 19 (423266) 6 Bearing bracket 20 (423331) 18 Flange screw 21 423267 6 Rocker arm shaft 22 946778 12 Cap plug 23 950499 6 Pin 24 423263 12 Rocker arm 25 422066 12 Bushing 26 422993 12 Ball stud 27 940175 12 Hexagon nut 28 423269 12 Washer 29 914459 12 Snap ring 30 270949 6 Cylinder head gasket 6 Gasket 30A 423326 12 Sealing ring 30 422415 12 Sealing ring 422413 6 Sealing ring 31 470261 48 Flange screw 32 423403 6 Case 33 423404 1 Cover, oil filling 34 424692 6 Gasket 35 955527 12 Hexagon screw 36 942580 12 Gasket 37 421753 1 Oil filler cap 38 955126 3 Cross recessed screw 39 940096 1 Gasket

7745740- 21- 54157020 TWD1230ME

DESCRIPTION

NOTES (470813) Std D O.S=0,20mm Std D O.S=0,20mm

(468461)

See group 99

Alt

Alt Alt

53134

Upd:7/25/2022

Cylinder Head

211 TWD1230ME

Upd:7/25/2022

53134

7745740 -211 -54159716 TWD1230ME

Cylinder Head

211

TWD1230ME REF PART NO. QTY 1 3803314 6 Cylinder head 2 423011 6 Valve seat, intake 423208 6 Valve seat, intake 3 468448 6 Valve seat, exhaust 468449 6 Valve seat, exhaust 4 422320 6 Valve guide, intake 5 11129092 6 Valve guide, exhaust 6 467365 12 Plug 7 469327 12 Gasket 8 950543 12 Pin 9 273983 6 Socket set 6 Sleeve 10 466420 6 Ring 10A 466405 6 Sealing ring 11 468302 6 Inlet valve 12 468303 6 Exhaust valve 13 468067 12 Valve spring, outer 14 468066 12 Valve spring, inner 15 468065 12 Valve spring washer 16 468304 12 Valve spring washer 17 468305 24 Valve cotter 18 478074 12 Valve cap 19 (423266) 6 Bearing bracket 20 (423331) 18 Flange screw 21 423267 6 Rocker arm shaft 22 946778 12 Cap plug 23 950499 6 Pin 24 423263 12 Rocker arm 25 422066 12 Bushing 26 422993 12 Ball stud 27 940175 12 Hexagon nut 28 423269 12 Washer 29 914459 12 Snap ring 30 270949 6 Cylinder head gasket 6 Gasket 30A 423326 12 Sealing ring 30 422415 12 Sealing ring 422413 6 Sealing ring 31 470261 48 Flange screw 32 423403 5 Case 33 423404 1 Cover, oil filling 34 424692 6 Gasket 35 955527 12 Hexagon screw 36 942580 12 Gasket 37 421753 1 Oil filler cap 38 955126 3 Cross recessed screw 39 1275379 1 Gasket

7745740- 211- 54159716 TWD1230ME

DESCRIPTION

NOTES (470813) Std D O.S=0,20mm Std D O.S=0,20mm (1545135)

See group 99

53134

Upd:7/25/2022

Flexible Engine Suspension

218 TWD1230ME

Upd:7/25/2022

47417

7745740 -218 -54142564 TWD1230ME

Flexible Engine Suspension

218

TWD1230ME REF PART NO. QTY DESCRIPTION 1 820745 2 Bracket 2 955578 8 Hexagon screw 3 941911 8 Spring washer 4 899734 4 Rubber cushion 5 970968 8 Hexagon screw 6 940280 8 Spring washer 7 955562 16 Hexagon screw, 1/2UNCx38mm 8 940176 16 Hexagon nut 9 940280 16 Spring washer 10 (820742) 2 Bracket 11 955561 8 Hexagon screw 12 940280 8 Spring washer 13 (820744) 4 Bracket 14 820822 4 Bracket 15 11411 1 Chassis ground cable

7745740- 218- 54142564 TWD1230ME

47417

NOTES

262mm to crankshaft center.

297mm to crankshaft center.

300x11x11mm

Upd:7/25/2022

Flywheel Housing

212 TWD1230ME

12

13

7 18

17 14 15

1 9

16 10

3 2

8

11

4

6 5

Upd:7/25/2022

53130

7745740 -212 -54148473 TWD1230ME

Flywheel Housing

212

TWD1230ME REF PART NO. QTY DESCRIPTION 1 (848961) 1 Flywheel housing 2 (403270) 1 Pin 3 469336 1 Sealing ring 4 423081 1 Cover 5 940114 3 Hexagon screw 6 942336 3 Spring washer 7 942345 2 Lifting eye 8 1161231 X Sealant 1161277 X Sealant 9 955582 2 Hexagon screw 955587 2 Hexagon screw 955580 8 Hexagon screw 10 941911 12 Spring washer 11 191171 2 Pin 12 467365 2 Plug 13 469327 2 Gasket 14 180761 2 Plug 15 11996 2 Gasket 16 803172 1 Spacer ring 17 955549 X Hexagon screw, 7/16UNCx45mm 955550 X Hexagon screw, 7/16UNCx51mm 18 941909 X Spring washer

7745740- 212- 54148473 TWD1230ME

53130

NOTES SAE 1 Std (849567)

304ml 20g L=70mm L=102mm L=57mm

Clark 36000 Clark 36000 Clark 34000, C5000, C8000

Upd:7/25/2022

Timing Gear Housing

21 TWD1230ME

Upd:7/25/2022

53062

7745740 -21 -54171714 TWD1230ME

Timing Gear Housing

21

TWD1230ME REF PART NO. QTY DESCRIPTION 1 8194639 1 Timing gear casing 2 941510 1 Pin, 18x48mm 3 941511 1 Pin, 18x56mm 4 8194626 1 Bearing spindle 5 960633 2 Plug 5A 947625 2 Gasket 5B 192114 1 Plug 5C 18677 1 Gasket 6 862289 1 Sensor, rpm 6A 949656 1 O-ring 7 941939 4 Screw 8 955537 1 Hexagon screw 9 942336 5 Spring washer 10 479779 1 Bearing spindle 11 479653 1 Idler gear 12 478951 2 Thrust washer 12A 478954 1 Bearing shield 13 468738 3 Flange screw 14 942180 3 Disc spring 15 468093 1 Cover, hydraulic pump 16 468094 1 Sealing ring 17 955535 2 Hexagon screw 18 942336 2 Spring washer 19 420178 1 Cover, air compr.

20 849197 1 Oil filler pipe, oil filling 21 421753 1 Oil filler cap 22 955126 3 Cross recessed screw 23 940096 1 Gasket 24 953346 3 Stud 25 941911 3 Spring washer 26 955828 3 Hexagon nut 27 975610 1 O-ring 28 478959 1 Idler gear, incl. bearing 29 914532 1 Snap ring 30 470427 1 Plain washer 31 478955 1 Castle nut 32 1161231 X Sealant 1161277 X Sealant 33 941939 4 Screw 940162 10 Hexagon screw 955536 2 Hexagon screw 955537 1 Hexagon screw 940156 1 Hexagon screw, cable attachment 955540 2 Hexagon screw 955542 10 Hexagon screw 955544 1 Hexagon screw, cable attachment 33A 821540 1 Spacer sleeve, cable attachment 33B 820916 1 Spacer sleeve, cable attachment 34 942336 27 Spring washer 35 424983 1 Sealing ring 36 479652 1 Cover 37 479625 1 Noise shield 38 972541 16 Six point socket scr

7745740- 21- 54171714 TWD1230ME

NOTES (479666)

(470219) M20 7/8UNF

L=29mm L=51mm

For pin 470219., SN-XXXXXXXXXX/247033 304ml 20g L=28,6mm L=38mm L=45mm L=51mm L=89mm, late type L=70mm L=83mm L=102mm, late type L=22mm, late type L=38mm, late type

53062

Upd:7/25/2022

Timing Gear Housing

215 TWD1230ME

Upd:7/25/2022

53132

7745740 -215 -54153609 TWD1230ME

Timing Gear Housing

215

TWD1230ME REF PART NO. QTY DESCRIPTION 1 470646 1 Timing gear casing 8194639 1 Timing gear casing 2 941510 1 Pin 3 941511 1 Pin 4 8194626 1 Bearing spindle 5 960633 2 Plug 5A 947625 2 Gasket 6 468557 1 Gasket 6A 1161231 X Sealant 6 1161277 X Sealant 7 (864623) 1 Cap 8 941666 1 Sealing ring 9 424983 1 Sealing ring 10 468116 1 Gasket 10A 1161231 X Sealant 10 1161277 X Sealant 11 942336 5 Spring washer 12 941939 4 Screw 13 955537 1 Hexagon screw 14 942336 22 Spring washer 15 940162 8 Hexagon screw 955540 2 Hexagon screw 955542 8 Hexagon screw 16 849197 1 Oil filler pipe, oil filling 17 420178 1 Cover, air compr.

18 940096 1 Gasket 19 421753 1 Oil filler cap 20 955126 3 Cross recessed screw 21 975610 1 O-ring 22 953346 3 Stud 23 941911 3 Spring washer 24 955828 3 Hexagon nut 25 468093 1 Cover, hydraulic pump 26 468094 1 Sealing ring 27 955535 2 Hexagon screw 28 942336 2 Spring washer 29 862289 1 Sensor, rpm 30 949656 1 O-ring 31 192114 1 Plug 32 18677 1 Gasket 33 467461 1 Idler gear 34 422766 1 Bearing spindle 35 478951 1 Thrust washer 36 468738 3 Flange screw 37 942180 3 Disc spring 38 470231 1 Idler gear, water pump 39 1 Ball bearing 40 906634 1 Round nut 41 907024 1 Lock washer

7745740- 215- 54153609 TWD1230ME

NOTES SN -2120224464 Replaced by 8194639., SN2120224465- (479666)

(470219) M20 Early type 304ml late type 10g late type

Early type 304ml late type 10g late type L=29mm L=51mm L=38mm L=70mm L=83mm

7/8UNF

53132

Upd:7/25/2022

220

Lubricating System, 40° Inclination

TWD1230ME

Upd:7/25/2022

53123

7745740 -220 -54153484 TWD1230ME

Lubricating System, 40° Inclination

220

TWD1230ME REF PART NO. QTY 1 (11031607) 1 Oil pump 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46

942336 955538 (4778338) 949657 965216 956973 470377 11031618 466908 (865223) 470383 968508 1545432 940136 836838 955894 (4778425) 941678 4778427 3825426 955296 470383 955531 11031828 955296 865190 479484 943353 479068 420991 976944 479623 940161 420822 863797 925054 3825207 471752 949658 471707 469846 949607 940100 18813 949175

4 4 1 1 2 1 1 1 1 1 2 3 1 2 2 4 1 4 1 1 2 2 2 1 1 1 1 28 41 43 2 1 2 2 1 1 1 1 1 1 1 2 2 1 1

7745740- 220- 54153484 TWD1230ME

DESCRIPTION

Spring washer Hexagon screw Flange O-ring Flange screw Ferrule Pressure pipe Oil pipe Pipe connection Suction pipe Sealing ring Clamp Attaching clamp Hexagon screw Spacer sleeve Washer Pipe Hexagon screw Flange Suction pipe Hexagon screw Sealing ring Hexagon screw Bracket Hexagon screw Sump Gasket Plastic rivet Shoulder screw Rubber cushion Washer Bracket Hexagon screw Spacer sleeve Oil dipstick O-ring Tube Cover O-ring Reduction valve Sealing ring Spring washer Hexagon screw Gasket Magnetic plug

NOTES

Yellow

(966674)

53123

Upd:7/25/2022

Lubricating System, Earlier Production

221 TWD1230ME

6

17

5

8

7 4

11

10

18 9 12

15

16

36

1

2

3

19

18

14

23

13

37

34 35

38

39

25 28 27 26 24

20

30 22 21

Upd:7/25/2022

31

32

29

33

53129

7745740 -221 -54170458 TWD1230ME

Lubricating System, Earlier Production

221

TWD1230ME REF PART NO. QTY 1 470343 1 Oil pump

2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39

478285

1 Oil pump

478649

1 Oil pump

942336 955538 470383 (955533) 941907 470379 470385 942402 470375 466908 470376 959794 941907 470377 956973 470918 942402 1545432 862008 949175 18813 478505 942402 468653 955525 941907 976944 (862012) 925054 3839160 468947 468948 940100 949607 471752 949658 471707 469846

4 4 2 2 2 1 1 1 1 1 1 2 2 1 1 1 4 1 1 1 1 1 41 1 2 2 2 1 1 1 1 1 2 2 1 1 1 1

7745740- 221- 54170458 TWD1230ME

DESCRIPTION

NOTES Replaced by 478285 Repl by 478649

Spring washer Hexagon screw Sealing ring Hexagon screw Spring washer Strainer Bracket Flange screw Oil pressure pipe Pipe connection Spacer Hexagon screw Spring washer Pressure pipe Ferrule Bracket Flange screw Attaching clamp Sump Magnetic plug Gasket Gasket Flange screw Bracket Hexagon screw Spring washer Washer Oil dipstick O-ring Pipe Rubber washer Hexagon nut Hexagon screw Spring washer Cover O-ring Reduction valve Sealing ring

SN-2120226439 SN-2120226439 SN-2120226439 SN-2120226439 SN-2120226439

SN-2120226439 SN-2120226439 SN-2120226439 SN-2120226439

(966674) SN-2120226439 SN-2120226439

53129

Upd:7/25/2022

Lubricating System, Later Production

221 TWD1230ME

30

34 29

32

31

14D

33 14F

14B 13B 13A

11

13

14F

1

12

3

2

4

5

9

10

7

14

9

14B

13 28

14A

14E

8 6 28

14C

25

24 27 23

26

22

15 19

21

20

17

18

16 37

36

39 38 40 41 35 42 43 44 45

Upd:7/25/2022

53128

7745740 -221 -54159453 TWD1230ME

Lubricating System, Later Production

221

TWD1230ME REF PART NO. QTY 1 470343 1 Oil pump

2 3 4 5 6 7 8 9 10 11 12 13 13A 13B 14 14A 14B 14C 14 14D 14E 14F 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45

478285

1 Oil pump

478649

1 Oil pump

955538 942336 479325 470263 949659 (192546) 959795 941907 470375 466908 470918 942402 941907 955826 1545432 (944663)

4 4 1 1 1 2 2 4 1 1 1 3 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 41 2 1 2 2 1 2 1 1 1 1 2 1 1 28 1 3 3 3 43 40 1 1

412845 479328 478269 941995 862008 949175 18813 3825308 468947 468948 3826903 925054 942402 966674 468653 955525 941907 478505 949607 471752 949658 471707 469846 940100 (478261) 479484 943353 479623 420822 976944 940161 420991 479068 18813 949175

7745740- 221- 54159453 TWD1230ME

DESCRIPTION

NOTES Replaced by 478285 Repl by 478649

Hexagon screw Spring washer Oil strainer Sealing ring O-ring Hexagon screw Hexagon screw Spring washer Oil pressure pipe Pipe connection Bracket Flange screw Spring washer Hexagon nut Attaching clamp Oil dipstick Oil dipstick Extension pipe Pipe Bracket Hose Plastic pipe Sump Magnetic plug Gasket Pipe retainer Rubber washer Hexagon nut Dipstick O-ring Flange screw Washer Bracket Hexagon screw Spring washer Gasket Spring washer Cover O-ring Reduction valve Sealing ring Hexagon screw Oil pan, low noise Gasket Plastic rivet Bracket Spacer sleeve Washer Hexagon screw Rubber cushion Shoulder screw Gasket Magnetic plug

SNXXXXXXXXXX/226440SNXXXXXXXXXX/226440SNXXXXXXXXXX/226440SNXXXXXXXXXX/226440SNXXXXXXXXXX/226440SNXXXXXXXXXX/226440-

Std Options, extended oil dipstick.

Std Options, extended oil dipstick.

Options, extended oil dipstick.

Options, extended oil dipstick., L=55mm Options, extended oil dipstick.

SNXXXXXXXXXX/226440-

SNXXXXXXXXXX/226440-, (3825310)

For low noise oil pan.

For low noise oil pan.

For low noise oil pan.

For low noise oil pan.

For low noise oil pan., (966674) For low noise oil pan.

For low noise oil pan.

For low noise oil pan.

53128

Upd:7/25/2022

Lubrication System, 40° Inclination, Earlier Production

220 TWD1230ME

2

2

3A

70

1

3

39 40A 40

47

37

38

36

48

7 6

5

46

4

44

49

45

41 42

43

59 34

35 35A

58

28 23

24

30

32

8 13 14

19 20

18

25 26 11

27 33

31

30

31

29

10

12 15 16

9

17

22

10 51

21

50 60 61

52

62

53

63

56 57

54 55

69

64

Upd:7/25/2022

53127

65

66

67

68

7745740 -220 -54153334 TWD1230ME

Lubrication System, 40° Inclination, Earlier Production

220

TWD1230ME REF 1

PART NO. QTY (4778318) 1 Oil pump

2 955538 3 190529 3A 942336 4 4778328 5 944126 6 (4778327) 7 965179 8 (11031506) 9 (4778344) 10 948587 11 944126 12 (4778037) 13 955894 14 948336 15 (4778048) 16 955948 17 955268 18 968232 19 955894 20 946036 21 (4778343) 22 968232 23 944126 24 (4778466) 25 (4778048) 26 955948 27 955268 28 (4778040) 29 966378 30 (4778330) 31 968232 32 (4778042) 33 944126 34 (4778333) 35 (4778436) 35A 955894 36 (4778332) 37 (4778331) 38 470383 39 (4778425) 40 (966688) 40A 955894 41 949657 42 (4778338) 43 965216 44 956973 45 470377 46 (4778340) 47 466908 48 1545432 49 966378 50 (4778350) 51 478505 52 941907 53 940186 54 18813 55 949175 56 925064 57 960638 58 (4772188) 59 (11031503)

4 2 4 1 1 1 2 1 1 4 1 1 4 4 1 3 3 1 1 1 1 2 1 1 1 3 3 1 6 2 4 1 1 1 2 2 1 1 1 1 2 2 1 1 2 1 1 1 1 1 1 1 1 28 28 1 1 1 1 1 1

7745740- 220- 54153334 TWD1230ME

DESCRIPTION

Hexagon screw Tab washer Spring washer Sleeve O-ring Connector Flange screw Bracket Bracket Hexagon screw O-ring Strainer housing Washer Flange screw Strainer Toothed washer Hexagon screw Flange screw Washer Lock nut Oil reservoir Flange screw O-ring Strainer housing Strainer Toothed washer Hexagon screw Plate Flange screw Flange Flange screw Pipe O-ring Suction pipe Screw Washer Spacer Spacer Sealing ring Pipe Hexagon screw Washer O-ring Flange Flange screw Ferrule Pressure pipe Pipe Pipe connection Attaching clamp Flange screw Oil sump Gasket Spring washer Hexagon screw Gasket Magnetic plug O-ring Plug Suction pipe Oil dipstick

SEE SEC.

NOTES

Early type Late type

53127

Upd:7/25/2022

Lubrication System, 40° Inclination, Earlier Production

220

TWD1230ME REF 60 61 62 63 64 65 66 67 68 69 70

PART NO. QTY 468653 1 Bracket 976944 2 Washer 941907 2 Spring washer 940161 2 Hexagon screw 940100 2 Hexagon screw 949607 2 Spring washer 471752 1 Cover 949658 1 O-ring 471707 1 Reduction valve 469846 1 Sealing ring 1 Oil filter housing

7745740- 220- 54153334 TWD1230ME

DESCRIPTION

SEE SEC.

NOTES (960141)

54170447

53127

Upd:7/25/2022

Oil Bilge Pump, Manual

229

Upd:7/25/2022

53126

7745740 -229 -54144696 TWD1230ME

Oil Bilge Pump, Manual

REF PART NO. QTY 1 805999 1 Oil bilge pump 3808946 1 Oil bilge pump 2 821713 1 Handle 3 955827 1 Hexagon nut 4 965185 2 Flange screw 5 971095 2 Flange nut 6 849888 1 Rubber hose 7 957111 1 Elbow nipple 8 966821 1 Hollow screw 9 18813 2 Gasket 10 942590 1 Elbow nipple 11 3825861 1 Bracket 12 955569 1 Hexagon screw 13 940280 1 Spring washer 14 863971 1 Spacer sleeve 15 940159 2 Hexagon screw 16 941907 2 Spring washer 17 843075 2 Spacer sleeve 18 1576517 2 Spacer sleeve 19 955898 1 Washer

7745740- 229- 54144696 TWD1230ME

229 DESCRIPTION

NOTES Repl by 3808946

(847395)

(842332)

53126

Upd:7/25/2022

Oil Filter Housing

222

Upd:7/25/2022

53124

7745740 -222 -54170447 TWD1230ME

Oil Filter Housing

REF PART NO. QTY 1 470979 1 Oil filter housing 470983 1 Oil filter housing 2 1 Housing 3 471085 2 Valve cone 4 466653 1 Compression spring 5 466624 1 Plug 6 957185 2 Gasket 7 949659 1 O-ring 8 468838 1 Valve 9 941906 2 Spring washer 10 940094 2 Hexagon screw 11 471775 1 Compression spring 12 (478176) 1 Plug 13 469486 1 Gasket 14 949659 1 O-ring 15 955525 2 Hexagon screw 16 941907 2 Spring washer 17 942529 2 Hexagon screw 18 940115 2 Hexagon screw 19 942336 4 Spring washer 20 466623 2 Nipple 21 466634 2 Oil filter

7745740- 222- 54170447 TWD1230ME

222 DESCRIPTION

NOTES Compl repl by 470983

(925065)

53124

Upd:7/25/2022

Oil Pump, Components

22

Upd:7/25/2022

47327

7745740 -22 -54153316 TWD1230ME

Oil Pump, Components

REF PART NO. QTY 1 (4778318) 1 Oil pump 2 (470348) 1 Bracket 3 470347 2 Bushing 4 191171 1 Pin 5 422047 1 Gear 6 422314 1 Bushing 7 422313 1 Bearing sleeve 8 422315 1 Lock washer 8A 941907 3 Spring washer 9 940186 3 Hexagon screw 10 (4778319) 1 Gear 11 910115 3 Woodruff key 12 470357 1 Washer 13 470356 1 Gear 14 4778435 1 Gear 15 4778325 1 Oil pump wheel 16 (470353) 1 Gear 17 1 Oil pump housing 18 401146 2 Guide sleeve 19 (469681) 2 Bushing 20 (470344) 1 Oil pump housing 21 401146 2 Guide sleeve 22 470347 2 Bushing 23 944446 2 Hexagon screw 24 276156 1 Overhaul kit

7745740- 22- 54153316 TWD1230ME

22 DESCRIPTION

NOTES

Replaced by 3PCS 941907

(470347)

See group 99

47327

Upd:7/25/2022

22

Upd:7/25/2022

Oil Pump, Components: 478285

53122

7745740 -22 -54152073 TWD1230ME

Oil Pump, Components: 478285

REF PART NO. QTY 1 478285 1 Oil pump 2 1 Housing 3 470347 2 Bushing 4 401146 2 Guide sleeve 5 (470348) 1 Bracket 6 470347 2 Bushing 7 191171 1 Pin 8 1 Stub 9 1 Shaft, with gear 10 1 Gear 11 478232 1 Gear 12 955531 2 Hexagon screw 13 941907 2 Spring washer 14 422047 1 Gear 15 422314 1 Bushing 16 422313 1 Bearing sleeve 17 941907 3 Spring washer 18 940186 3 Hexagon screw 21 276156 1 Overhaul kit

7745740- 22- 54152073 TWD1230ME

22 DESCRIPTION

NOTES

Included in overhaul kit.

(470349) Included in overhaul kit.

Included in overhaul kit.

Included in overhaul kit.

Included in overhaul kit.

Included in overhaul kit.

See group 99

53122

Upd:7/25/2022

22

Upd:7/25/2022

Oil Pump, Components: 470343

53122

7745740 -22 -54152072 TWD1230ME

Oil Pump, Components: 470343

REF PART NO. QTY 1 470343 1 Oil pump 2 1 Housing 3 470347 2 Bushing 4 401146 2 Guide sleeve 5 (470348) 1 Bracket 6 470347 2 Bushing 7 191171 1 Pin 8 1 Stub 9 1 Shaft, with gear 10 1 Gear 11 470356 1 Gear 478232 1 Gear 12 955531 2 Hexagon screw 13 941907 2 Spring washer 14 422047 1 Gear 15 422314 1 Bushing 16 422313 1 Bearing sleeve 17 941907 3 Spring washer 18 940186 3 Hexagon screw 19 910115 1 Woodruff key 20 470357 1 Washer 21 276156 1 Overhaul kit

7745740- 22- 54152072 TWD1230ME

22 DESCRIPTION

NOTES

Included in overhaul kit.

(470349) Included in overhaul kit.

Included in overhaul kit.

Included in overhaul kit.

Included in overhaul kit.

Early type Late type Included in overhaul kit.

Early type Early type See group 99

53122

Upd:7/25/2022

221

Upd:7/25/2022

Oil Pump, Components: 478649

53125

7745740 -221 -54170387 TWD1230ME

Oil Pump, Components: 478649

REF PART NO. QTY 1 478649 1 Oil pump 2 1 Housing 3 470347 2 Bushing 4 401146 2 Guide sleeve 5 1 Bracket 6 470347 2 Bushing 7 191171 1 Pin 8 1 Stub 9 1 Shaft, with gear 10 1 Gear 11 478232 1 Gear 12 955531 2 Hexagon screw 13 941907 2 Spring washer 14 422047 1 Gear 15 422314 1 Bushing 16 422313 1 Bearing sleeve 17 941907 3 Spring washer 18 940186 3 Hexagon screw 19 276156 1 Overhaul kit

7745740- 221- 54170387 TWD1230ME

221 DESCRIPTION

NOTES

Included in overhaul kit.

Included in overhaul kit.

Included in overhaul kit.

Included in overhaul kit.

Included in overhaul kit.

Included in overhaul kit.

See group 99

53125

Upd:7/25/2022

221

Upd:7/25/2022

Oil Pump, Components: 11031607

47327

7745740 -221 -54158636 TWD1230ME

Oil Pump, Components: 11031607

REF PART NO. QTY 1 (11031607) 1 Oil pump 2 (470348) 1 Bracket 3 470347 2 Bushing 4 191171 1 Pin 5 422047 1 Gear 6 422314 1 Bushing 7 422313 1 Bearing sleeve 8 422315 1 Lock washer 8A 941907 3 Spring washer 9 940186 3 Hexagon screw 10 (4778319) 1 Gear 11 910115 3 Woodruff key 12 470357 1 Washer 13 470356 1 Gear 14 4778435 1 Gear 15 4778325 1 Oil pump wheel 16 (470353) 1 Gear 17 1 Housing 18 401146 2 Guide sleeve 19 470347 2 Bushing 20 (470344) 1 Oil pump housing 21 401146 2 Guide sleeve 22 470347 2 Bushing 23 944446 2 Hexagon screw 24 276152 1 Overhaul kit

7745740- 221- 54158636 TWD1230ME

221 DESCRIPTION

NOTES Obsolete part Obsolete part

Replaced by 3PCS 941907

Obsolete part

Obsolete part

Obsolete part

See group 99

47327

Upd:7/25/2022

23

Upd:7/25/2022

Centrifugal Governor, Components

53072

7745740 -23 -54162574 TWD1230ME

Centrifugal Governor, Components

REF PART NO. QTY 1 3826156 1 Governor 2 1 Regulator cover 3 1698167 1 Gasket 4 (233417) 2 Compression spring 5 (243085) 2 Spring 6 243852 1 Intermediate lever 7 1698743 1 Screw 8 1 Regulator weight 9 (11992156) 2 Spring 10 (233417) 2 Compression spring 11 (243085) 2 Spring

7745740- 23- 54162574 TWD1230ME

23 DESCRIPTION

53072

Upd:7/25/2022

23

Upd:7/25/2022

Centrifugal Governor, Components

53068

7745740 -23 -54162582 TWD1230ME

Centrifugal Governor, Components

REF PART NO. QTY 1 3826536 1 Governor 2 1 Housing 3 11992560 1 Gasket 4 862806 1 Screw 5 (862807) 1 Lock screw 6 862814 1 O-ring 7 848741 1 Cap 8 848740 1 Sealing ring 9 243643 1 Spring 10 (3828829) 1 Regulator weight 11 (3828830) 1 Sealing ring 12 1 Regulator housing 13 Spindle arm

7745740- 23- 54162582 TWD1230ME

23 DESCRIPTION

53068

Upd:7/25/2022

Centrifugal Governor, Components

23

78

35 14 36

15

37 38

70 1

34

33 29

30

31 18

54 53 52 53

16

17

68

19

51

56

55

71 72 57 58

63 31

30

29

32

65 26 67

20

40 46

50

47 49 48

25 64

66

69 73

13 12

27

74 75 76

77 10

9

11

8

28 2 39

61 59

3

5

4 62

60

6 7

45 44A 74

24

75

44 23 21

44B 43

79 42 22

Upd:7/25/2022

41

47384

7745740 -23 -54152855 TWD1230ME

Centrifugal Governor, Components

23

REF PART NO. QTY 1 (863588) 1 Governor 2 848220 1 Regulator weight 3 (25464) 1 Key 4 (238994) 1 Round nut 5 239164 1 Clamping ring 6 1698168 1 Gasket 7 (870907) 1 Regulator housing 8 (243843) 1 Screw 9 940197 1 Hexagon nut 10 (243449) 1 Companion flange 11 956075 1 Cross recessed screw 12 (241705) 1 Washer 13 955780 1 Hexagon nut 14 1 Lock 15 1 Lock 16 (848760) 1 Arm 17 (848757) 1 Tensioning arm 18 (239017) 1 Shaft 19 240374 1 Plug 20 (239021) 1 Adjusting screw 21 (240375) 1 Intermediate lever 22 (240376) 1 Key 23 951667 2 E-circlip 24 (845008) 1 Intermediate lever 25 940197 1 Hexagon nut 26 (848756) 1 Nut 27 (870887) 1 Swivel arm 28 (239031) 1 Screw 29 (240382) 2 Bearing bushing 30 864475 2 O-ring 31 942796 2 E-circlip 32 (239037) 1 Cap 33 864476 1 O-ring 34 (240046) X Adjusting washer 847520 X Washer 238132 X Washer 35 239039 1 Arm 36 955271 1 Hexagon screw 37 949607 1 Spring washer 38 955892 1 Washer 39 243643 1 Spring 40 (239048) 1 Bearing bushing 41 (239049) 1 Shaft 42 (6213511) 1 Link arm end 43 (239051) 1 Sleeve 44 (240387) 1 Spring 44A (240386) 1 Spring 44B (240388) 1 Spring 45 (870916) 1 Brace 46 862814 1 O-ring 47 (870912) 1 Intermediate lever 48 955271 1 Hexagon screw 49 949607 1 Spring washer 50 (243513) 1 Adjusting washer 51 (240384) 1 Adjusting screw 52 (847519) 1 Nut 53 190990 2 Gasket 54 (862272) 1 Cap nut 55 (239044) 1 Adjusting screw 56 (870667) 1 Spring 57 (239046) 1 Nut 58 18839 1 Gasket 59 (848762) 1 Washer

DESCRIPTION

7745740- 23- 54152855

47384

TWD1230ME

NOTES

(848218)

TH=0,30mm TH=0,50mm TH=1,00mm

Upd:7/25/2022

Centrifugal Governor, Components

REF PART NO. QTY 60 (848761) 1 61 (848763) 1 62 239164 1 63 (848755) 1 64 848741 1 65 848740 1 66 (845229) 2 67 955268 2 68 956100 2 69 (241990) 4 70 11992560 1 71 (870637) 1 72 18839 1 73 (240919) 1 74 956095 4 956097 4 75 949607 8 76 (870908) 1 77 845009 1 78 (240120) 1 79 (863595) 1

7745740- 23- 54152855 TWD1230ME

23 DESCRIPTION

Needle bearing Bushing Clamping ring Adjusting screw Cap Sealing ring Screw Hexagon screw Cross recessed screw Screw Gasket Nut Gasket Plug Cross recessed screw Cross recessed screw Spring washer Bracket Spring Bushing Smoke limiter

NOTES

L=20mm L=25mm

47384

Upd:7/25/2022

Coupling for Fuel Injection Pump with Cover

23 TWD1230ME

10 9

25

23

24

11

12 4

1 1A 5 6

7 8

3

2

14 17 19

1815 15 18 17

21

16

19

14

16

14

22

15

20 18 17

16 18 17

16 15

13

14 Upd:7/25/2022

53075

7745740 -23 -54152232 TWD1230ME

Coupling for Fuel Injection Pump with Cover

23

TWD1230ME REF PART NO. QTY 1 478799 1 Bearing housing 1A 423123 1 Sealing ring 2 940159 5 Hexagon screw 3 941907 5 Spring washer 4 1546221 1 Sealing ring 5 11014 1 Ball bearing 6 1546132 1 Stop ring 7 184788 1 Ball bearing 8 914540 1 Snap ring 9 478411 1 Shaft 10 478429 1 Gear 11 471534 6 Flange screw 12 942385 6 Disc spring 13 478704 1 Companion flange 14 965185 8 Flange screw 15 976945 8 Washer 16 479399 8 Washer 17 478897 8 Sleeve 18 971095 8 Flange nut 19 479458 8 Companion disc 20 478416 1 Spacer 21 478358 1 Companion flange 22 471529 1 Flange screw 23 866709 1 Protecting plate 24 940113 2 Hexagon screw 25 941907 2 Spring washer

DESCRIPTION

7745740- 23- 54152232

53075

TWD1230ME

NOTES

(960148)

Upd:7/25/2022

Coupling for Fuel Injection Pump with Cover

23

17

13 3

34

32

33 14

15

16

1 4

7

8

2

18

5

6

20

19

9 29 10 27

25

24

26 27

23

28 11

29

12

24

25

28

25 27 22 28

29 26 26

29

28 27

21

25 31 30

Upd:7/25/2022

53074

7745740 -23 -54144988 TWD1230ME

Coupling for Fuel Injection Pump with Cover

REF PART NO. QTY DESCRIPTION 1 469210 1 Bearing housing

2 3

(420903) 424580 422073

1 Bearing housing 1 Sealing ring 1 Shaft

4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

471557 11013 469364 469363 181577 423074 940100 421415 955274 955892 950586 942336 921642 471558 478297 423123 955525

1 1 1 1 1 1 6 3 6 6 1 3 3 3 1 1 5

940159

5 Hexagon screw

20 21 22 23 24 25 26 27 28 29 30 31 32 33 34

941907 471383 (471366) (471312) 479459 946470 945408 976944 479460 478896 970878 976945 (3828836) 940113 941907

7745740- 23- 54144988 TWD1230ME

5 1 1 1 6 8 8 8 8 8 1 1 1 2 2

Shaft Ball bearing Gear Stop ring Ball bearing Washer Hexagon screw Lock plate Hexagon screw Washer Pin Spring washer Hexagon screw Screw Gear, nitro carburized Sealing ring Hexagon screw

Spring washer Companion flange Spacer Companion flange Flexplate Flange screw Flange nut Washer Washer Guide sleeve Hexagon screw Washer Protecting plate Hexagon screw Spring washer

23

NOTES Replaced by 1 ea bearing housing 420903, 6 ea washer 955892, 6 ea screw 955274 and 5 ea screw 940159. Thread in bearing changed from 1/4''-UNC to M6., SN-XXXXXXXXXX/187412 SNXXXXXXXXXX/187413Replaced by 1 ea shaft 471557 and 3 ea screw 471558. Shaft 471557 does not have any key groove., SN-XXXXXXXXXX/187412 SNXXXXXXXXXX/187413-

SN-XXXXXXXXXX/187412 SN-XXXXXXXXXX/187412 SNXXXXXXXXXX/187413SNXXXXXXXXXX/187413SN-XXXXXXXXXX/187412 SN-XXXXXXXXXX/187412 SNXXXXXXXXXX/187413-

L=25mm SN-XXXXXXXXXX/187412 L=32mm SNXXXXXXXXXX/187413-

(968862) 12x24x2mm (963245) (960148) (866709)

53074

Upd:7/25/2022

Fuel Feed Pump, Components

233

3

1

4 5 6

16 7

17

8 9 10 11

16A 15

12

13

2

14

Upd:7/25/2022

43734

7745740 -233 -54167577 TWD1230ME

Fuel Feed Pump, Components

REF PART NO. QTY 1 863474 1 Feed pump 2 1 Housing 3 862461 1 Piston 4 244829 1 O-ring 5 244827 1 Housing 6 244828 1 O-ring 7 244831 1 Piston 8 11706665 1 Spacer ring 9 244834 1 Check valve 10 862462 1 Compression spring 11 244833 2 Spring disc 12 244836 1 Bushing 13 244838 1 O-ring 14 244837 1 Fitting 15 240572 1 Gasket 16 3826073 1 Hand pump 16A 240572 1 Gasket 17 843435 1 Hand pump, classifiable

7745740- 233- 54167577 TWD1230ME

233 DESCRIPTION

43734

Upd:7/25/2022

Fuel Feed Pump, Components: 244825

233

1 3

5

4

6 7

8

16

9 10 11

15

12 2 13 14

Upd:7/25/2022

46341

7745740 -233 -54169114 TWD1230ME

Fuel Feed Pump, Components: 244825

REF PART NO. QTY 1 244825 1 Feed pump 2 1 Housing 3 244826 1 Push rod 4 244829 1 O-ring 5 244827 1 Housing 6 244828 1 O-ring 7 244831 1 Piston 8 11706665 1 Spacer ring 9 244834 1 Check valve 10 244832 1 Spring 11 244833 2 Spring disc 12 244836 1 Bushing 13 244838 1 O-ring 14 244837 1 Fitting 15 240572 1 Gasket 16 3826073 1 Hand pump

7745740- 233- 54169114 TWD1230ME

233 DESCRIPTION

46341

Upd:7/25/2022

Fuel Injection Pump and Fuel Filter. Standard Fuel System

23 TWD1230ME

61 62

60 57

55

59

56

53 54

57

58

52 53 72

53 52

73 74

64 63 65

66 66 12

43

11 44 46

67

33 45

53

34

10 1A

48

1 15

47 49

14

19

13

20

51

68

50

19

19

29

18

46 46

45

28 27

1B 7

32

6

2A

18 19 16

17

26 31

38 40

24 30

42

25

41

39

4 5

35

36

39

3

41A 38 40

37

2 69

71

9

23

23 22 21

8 Upd:7/25/2022

22

70 53077

7745740 -23 -54153020 TWD1230ME

Fuel Injection Pump and Fuel Filter. Standard Fuel System

23

TWD1230ME REF PART NO. QTY DESCRIPTION 1 3825107 1 Injection pump

1A 1 1B 1 2 2A 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 41A 42 43 44 45 46 47 48 49

SEE SEC.

NOTES Replaced by injection pump 3826157, oil return pipe 3826088, hollow screw 25167 and 2 ea gasket 969011., SN-2120233293

3826157 3803740

1 Injection pump 1 Injection pump

SN2120233294SN2120233294-

3826156

1

Governor

For 3825107 and 3826157

863474

1

Feed pump

For 3825107 and 3826157

(866784)

1 1 2 2 2 2 2 4 4 1 1 1 1 2 2 1 1 1 1 1 2 5 1 2 4 4 2 1 1 1 1 2 1 1 1 4 4 1 2 1 2 2 2 X 1 1 1 1 2 4 1 1 2

(423161) (479696) 940097 (479696) 940097 955566 940280 478964 3826088 48634 25167 947281 969011 942007 11998 942703 865760 866363 25167 969011 11996309 865737 956969 956983 404279 950047 955825 3828251 48634 947281 942081 11994 18666 940156 190509 969299 11994 945417 954364 944717 954356 945460 942400 954385 (478966) 479947 25167 969011 479559 (479561) 965175

7745740- 23- 54153020 TWD1230ME

Bracket Support Guide sleeve Hexagon screw Washer Hexagon screw Washer Hexagon screw Spring washer Oil return pipe Oil return pipe Hollow screw Hollow screw Gasket Gasket Hollow screw Gasket Gasket Fuel pipe Fuel pipe Hollow screw Gasket Overflow valve Fuel hose Ferrule Fitting nut Clamp Cross recessed screw Hexagon nut Hose Hollow screw Gasket Hollow screw Gasket Gasket Hexagon screw Washer Hollow screw Gasket Banjo nipple Sleeve Support sleeve Fitting nut Tube Clamp Elbow nipple, intercooler Fuel pipe Fuel hose Hollow screw Gasket Bracket Attaching clamp Flange screw

SN-2120233293 SN2120233294SN-2120233293 SN2120233294SN-2120233293 SN2120233294-

(866615)

53077

Upd:7/25/2022

Fuel Injection Pump and Fuel Filter. Standard Fuel System

23

TWD1230ME REF PART NO. QTY DESCRIPTION SEE SEC. 50 2 Screw, water pump 54152748 51 2 Washer, water pump 54152748 52 25167 2 Hollow screw 53 969011 5 Gasket 54 8194541 1 Fuel filter housing 55 471177 1 Hollow screw, air venting 56 947620 1 Gasket 57 968062 2 Plug 58 476438 1 Bracket 59 955536 1 Hexagon screw 955537 1 Hexagon screw 60 960142 2 Washer 61 942336 2 Spring washer 62 955827 2 Hexagon nut 63 940114 2 Hexagon screw 64 942336 2 Spring washer 65 3825133 2 Fuel filter 66 1 Connector, leak off line 67 477173 1 Pressure equalizer 68 (422525) 1 Attaching lug 69 (1545806) 1 Bracket 70 951190 2 Clamp 71 950045 2 Cross recessed screw 72 848677 1 Intermediate lever 73 955270 1 Hexagon screw 74 941906 1 Spring washer

7745740- 23- 54153020 TWD1230ME

NOTES

(1676832)

L=45 L=51

(466987)

53077

Upd:7/25/2022

230

Upd:7/25/2022

Fuel Injection Pump and Fuel Filter. Standard Fuel System

53070

7745740 -230 -54152000 TWD1230ME

Fuel Injection Pump and Fuel Filter. Standard Fuel System

REF PART NO. QTY 1 862182 1 Injection pump

2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58

3826534 3803743

1 Injection pump 1 Injection pump

478647 (423161) 417588 955566 940280 940156 190509 477173 969011 8194541 471177 947620 476438 3825133 6638088 968062 940162 955536 960142 942336 955827 940114 942336 468480 468481 25167 969011 404279 950047 955825 470514 48634 947281 942081 11994 18666 865760 25167 969011 422246 25167 969011 11998 942007 942703 866933 965545 404279 950048 955893 955825 404279 950047 955825

1 2 1 4 4 4 4 1 1 1 1 1 1 2 2 3 1 1 2 2 2 2 2 1 1 4 8 2 1 1 1 1 2 1 1 1 1 1 2 1 1 2 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 2

35096 15304 969011

7745740- 230- 54152000 TWD1230ME

DESCRIPTION

Bracket Guide sleeve Guide sleeve Hexagon screw Spring washer Hexagon screw Washer Pressure equalizer Gasket Fuel filter housing Hollow screw, air venting Gasket Bracket Fuel filter Gasket Plug Hexagon screw Hexagon screw Washer Spring washer Hexagon nut Hexagon screw Spring washer Fuel pipe Tube Hollow screw Gasket Clamp Cross recessed screw Hexagon nut Oil pressure pipe Hollow screw Gasket Hollow screw Gasket Gasket Fuel pipe Hollow screw Gasket Return pipe Hollow screw Gasket Gasket Hollow screw Gasket Fuel pipe Bracket Clamp Cross recessed screw Washer Hexagon nut Clamp Cross recessed screw Hexagon nut Leak-off line Overflow valve Gasket Gasket

230 SEE SEC.

NOTES Repl by 3826534

(1676832)

(466987)

L=38mm L=45mm

(845937)

(845938)

54152017

53070

Upd:7/25/2022

Fuel Injection Pump and Fuel Filter. Standard Fuel System

REF PART NO. QTY 59 16496 1 Hollow screw 60 74033 1 Hollow screw 61 947620 2 Gasket 62 865737 2 Fuel hose 63 956969 4 Ferrule 64 956983 4 Fitting nut

7745740- 230- 54152000 TWD1230ME

DESCRIPTION

53070

230 SEE SEC.

NOTES

Upd:7/25/2022

Fuel Injection Pump, Components

23

1 2

50 51 52 53 54 55 56 57

58 46

59

47

60 60

21 20 19

61 62 18

63 64

49

16

15

17

8 9 10

11

42

41 12

15 44

23 42 43 22 13

48

45

14 65

32 3

5 4

40 31

29

33 34

25

24

67 6

33 30

35

38 39

66

7 68

36 37

69 71 72

26

27

70

73

28

Upd:7/25/2022

53073

7745740 -23 -54152244 TWD1230ME

Fuel Injection Pump, Components

REF PART NO. QTY 1 862182 1 Injection pump 2 (863588) 1 Governor 3

244825

1

Feed pump

4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36

6232208 (130673) 949607 940197

1 3 3 3 1 1 1 1 1 2 2 2 1 1 12 12 12 12 6 6 1 1 1 1 12 1 2 1 1 1 1 1 X X X X X X X 1 1 1 4 1 1 1 X X X X 1 1 1 1 1 6 6 X

Gasket Stud Spring washer Hexagon nut Housing Plug Screw Gasket Indicator Cross recessed screw Spring washer Bushing Spring pin Washer Stud Washer Washer Hexagon nut Plug Gasket Sealing plug Gasket Gasket Cover Screw Bearing Screw Camshaft Key Roller bearing Camshaft seal O-ring Shim Shim Shim Shim Shim Shim Shim Bearing cover Hexagon nut Spring washer Screw Control rod Roller bearing Ring Shim Shim Shim Shim Gasket Overflow valve Peg Compression spring Bushing Retainer Peg Washer

37 38 39 40 41 42 43 44

45 46 47 48 49 50 51 52

(844988) 847439 969011 (241647) 956092 949607 (240014) (244008) (244699) (862403) (243743) (1328134) 943927 965768 18836 (243263) 240017 1699581 (240947) (244732) 244406 (849468) (845454) 35168 240023 864299 243299 (240024) (240025) (240026) (240027) (240028) (240029) (240030) (240021) 955806 941913 (1698078) (241746) 240023 (240032) (240033) (240034) (240035) (240036) 969011 3825154

(244636) 240971 240972

7745740- 23- 54152244 TWD1230ME

23 DESCRIPTION

NOTES SN-XXXXXXXXXX/238318

(863370)

(1698192)

TH=0.10mm TH=0,12mm TH=0,14mm TH=0,16mm TH=0,18mm TH=0,30mm TH=0,50mm

TH=1,20mm TH=1,50mm TH=1,80mm TH=2.00mm (35096)

TH=0,20mm 53073

Upd:7/25/2022

Fuel Injection Pump, Components

REF PART NO. QTY 240973 X Washer 53 240001 6 O-ring 54 240969 6 Compression spring 55 239993 6 Sealing washer 56 244620 6 Delivery valve 57 244401 6 Pump element 58 240422 12 O-ring 59 (244733) 6 Bushing 60 (844990) X Adjusting washer (847428) X Adjusting plate (844991) X Adjusting washer (847429) X Adjusting plate (844992) X Adjusting washer (244908) X Shim (844993) X Adjusting washer (847430) X Adjusting plate (845238) X Washer (244909) X Shim (844994) X Adjusting washer (244910) X Shim (844995) X Adjusting washer (244911) X Shim (244633) X Shim (844996) X Adjusting washer (244634) X Shim (847431) X Adjusting plate (244635) X Shim (847432) X Adjusting plate (244381) X Shim (244912) X Shim (244382) X Shim (244913) X Shim (244383) X Shim (244914) X Shim (244384) X Shim (244385) X Shim (244386) X Shim (847433) X Adjusting plate (244915) X Shim (244916) X Shim 61 (846937) 6 O-ring 62 (241677) 6 Washer 63 (239991) 6 Cover 64 (1697953) 6 Lock ring 65 (240782) 6 Control sleeve 66 239984 6 Spring disc 67 244731 6 Compression spring 68 244685 6 Spring disc 69 (1698077) 6 Tappet 70 (238379) 6 Locating ring 71 (240779) 6 Bearing bolt 72 (1698299) 6 Roller 73 845240 1 Repair kit

7745740- 23- 54152244 TWD1230ME

23 DESCRIPTION

NOTES TH=0,50mm

TH=0,40mm TH=0,45mm TH=0,50mm TH=0,60mm TH=0,70mm TH=0,75mm TH=0,80mm TH=0,85mm TH=0,90mm TH=0,95mm TH=1,00mm TH=1,05mm TH=1,10mm TH=1,15mm TH=1,20mm TH=1.25mm TH=1,30mm TH=1,35mm TH=1,40mm TH=1,45mm TH=1,50mm TH=1.55mm TH=1,60mm TH=1,65mm TH=1,70mm TH=1,75mm TH=1,80mm TH=1,90mm TH=2.00mm TH=2.10mm TH=2.15mm TH=2.20mm

53073

Upd:7/25/2022

23

Upd:7/25/2022

Fuel Injection Pump, Components

47423

7745740 -23 -54162556 TWD1230ME

Fuel Injection Pump, Components

REF PART NO. QTY 1 3826534 1 Injection pump 3803743 1 Injection pump 2 3826536 1 Governor 3

244825

4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 18A 19 20 21 22 23 24 25

6232208 (244636) 240971 240001 240969 244620 244401 239993 240422 (240782) 239984 244731 244685 (1698077) 11996 (239987) 3825154 35168 864299 243299 862408 11998401

1

DESCRIPTION

Feed pump

1 Gasket 6 Retainer 6 Peg 6 O-ring 6 Compression spring 6 Delivery valve 6 Pump element 6 Sealing washer 12 O-ring 6 Control sleeve 6 Spring disc 6 Compression spring 6 Spring disc 6 Tappet 1 Gasket 1 Washer 1 Housing 1 Overflow valve 1 Key 1 Camshaft seal 1 O-ring 6 Spring disc 1 Small parts kit

7745740- 23- 54162556 TWD1230ME

23

47423

Upd:7/25/2022

Fuel Injection Pump, Components

23

5 6 7 8

9 1 10

19 11

22

21 2

12

13 26 20 19

23 24

4 3

25 14 15 27 16 17

18

Upd:7/25/2022

53069

7745740 -23 -54162564 TWD1230ME

Fuel Injection Pump, Components

REF PART NO. QTY DESCRIPTION 1 3825107 1 Injection pump 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27

3826156 863474 6232208 3828814 1699453 862400 1699454 3828815 3097195 (3094382) 240422 11996307 862406 239984 (1699465) 862408 (3094339) (239987) (1699772) (239987) 35168 3828816 862423 (1699766) 11998401

NOTES Replaced by injection pump 3826157, oil return pipe 3826088, hollow screw 25167 and 2 ea gasket 969011.

1 Governor 1 Feed pump 1 Gasket 6 Delivery valve retai 6 Peg 6 O-ring 6 Compression spring 6 Delivery valve 6 Pump element 12 Support ring 6 O-ring 6 O-ring 6 Control sleeve 6 Spring disc 6 Compression spring 6 Spring disc 1 Tappet 2 Washer 1 Housing 1 Overflow valve 1 Washer 1 Key 1 Sealing ring 1 O-ring 6 Carton 1 Small parts kit

7745740- 23- 54162564 TWD1230ME

23

53069

Upd:7/25/2022

Fuel Injection Pump, Components

23

5 6 7 8

9 1 10

19 11

22

21 2

12

13 26 20 19

23 24

4 3

25 14 15 27 16 17

18

Upd:7/25/2022

53069

7745740 -23 -54162565 TWD1230ME

Fuel Injection Pump, Components

REF PART NO. QTY 1 3826157 1 Injection pump 3803740 1 Injection pump 2 3826156 1 Governor 3 863474 1 Feed pump 4 6232208 1 Gasket 5 3828814 6 Delivery valve retai 6 1699453 6 Peg 7 862400 6 O-ring 8 1699454 6 Compression spring 9 3828815 6 Delivery valve 10 3097195 6 Pump element 11 (3094382) 12 Support ring 12 240422 6 O-ring 13 11996307 6 O-ring 14 862406 6 Control sleeve 15 239984 6 Spring disc 16 (1699465) 6 Compression spring 17 862408 6 Spring disc 18 (3094339) 1 Tappet 19 (239987) 2 Washer 20 1 Housing 21 (1699772) 1 Overflow valve 22 (239987) 1 Washer 23 35168 1 Key 24 3828816 1 Sealing ring 25 862423 1 O-ring 26 (1699766) 6 Carton 27 11998401 1 Small parts kit

7745740- 23- 54162565 TWD1230ME

23 DESCRIPTION

53069

Upd:7/25/2022

Fuel Injector, Components

23 TWD1230ME

1

4

4 5

3

6

7

8 9 10 11 2

12

Upd:7/25/2022

45845

7745740 -23 -54159513 TWD1230ME

Fuel Injector, Components

23

TWD1230ME REF PART NO. QTY 1 478606 1 Injector 3803281 1 Injector 2 478609 1 Nozzle 3 1 Nozzle retainer 4 947620 2 Gasket 5 74033 1 Hollow screw 6 3094406 X Adjusting washer 244798 X Shim 3094407 X Adjusting washer 244804 X Shim 3094408 X Adjusting washer 3094469 X Adjusting washer 6212417 X Adjusting washer 3094470 X Adjusting washer 244807 X Shim 244789 X Shim 858908 X Adjusting washer 3094471 X Adjusting washer 846966 X Adjusting washer 3094472 X Adjusting washer 244790 X Shim 3094473 X Adjusting washer 244791 X Shim 846954 X Adjusting washer 3094474 X Adjusting washer 858906 X Adjusting washer 3094475 X Adjusting washer 846970 X Adjusting washer 3094476 X Adjusting washer 244803 X Shim 858905 X Adjusting washer 3094477 X Adjusting washer 846957 X Adjusting washer 244812 X Shim 846975 X Adjusting washer 844328 X Adjusting washer 6212420 X Adjusting washer 846958 X Adjusting washer 3094409 X Adjusting washer 244813 X Adjusting washer 3094478 X Adjusting washer 846959 X Adjusting washer 3094467 X Adjusting washer 846980 X Adjusting washer 7 244820 1 Compression spring 8 3094859 1 Screw 9 844339 2 Locating pin 10 1698513 1 Washer 11 244447 2 Locating pin 12 3092030 1 Fitting nut

DESCRIPTION

7745740- 23- 54159513

45845

TWD1230ME

NOTES

TH=1,00mm TH=1,04mm TH=1,08mm TH=1,12mm TH=1,16mm TH=1,20mm TH=1,22mm TH=1,24mm TH=1,28mm TH=1,32mm TH=1,34mm TH=1,36mm TH=1,38mm TH=1,40mm TH=1,44mm TH=1,48mm TH=1.52mm TH=1,54mm TH=1,56mm TH=1,58mm TH=1,60mm TH=1,62mm TH=1,64mm TH=1,68mm TH=1,70mm TH=1,72mm TH=1,74mm TH=1,76mm TH=1,78mm TH=1,80mm TH=1,82mm TH=1,84mm TH=1,86mm TH=1,88mm TH=1,92mm TH=1,94mm TH=1,96mm TH=1,98mm

Upd:7/25/2022

Fuel Injector, Components

237

1

4

4 5

3

6

7

8 9 10 11 2

12

Upd:7/25/2022

45845

7745740 -237 -54159512 TWD1230ME

Fuel Injector, Components

REF PART NO. QTY 1 468748 1 Injector 3803245 1 Injector 2 468826 1 Nozzle 3 1 Nozzle retainer 4 947620 2 Gasket 5 74033 1 Hollow screw 6 3094406 X Adjusting washer 244798 X Shim 3094407 X Adjusting washer 244804 X Shim 3094408 X Adjusting washer 3094469 X Adjusting washer 6212417 X Adjusting washer 3094470 X Adjusting washer 244807 X Shim 244789 X Shim 858908 X Adjusting washer 3094471 X Adjusting washer 846966 X Adjusting washer 3094472 X Adjusting washer 244790 X Shim 3094473 X Adjusting washer 244791 X Shim 846954 X Adjusting washer 3094474 X Adjusting washer 858906 X Adjusting washer 3094475 X Adjusting washer 846970 X Adjusting washer 3094476 X Adjusting washer 244803 X Shim 858905 X Adjusting washer 3094477 X Adjusting washer 846957 X Adjusting washer 244812 X Shim 846975 X Adjusting washer 844328 X Adjusting washer 6212420 X Adjusting washer 846958 X Adjusting washer 3094409 X Adjusting washer 244813 X Adjusting washer 3094478 X Adjusting washer 846959 X Adjusting washer 3094467 X Adjusting washer 846980 X Adjusting washer 7 244820 1 Compression spring 8 3094859 1 Screw 9 844339 2 Locating pin 10 1698513 1 Washer 11 244447 2 Locating pin 12 3092030 1 Fitting nut

7745740- 237- 54159512 TWD1230ME

237 DESCRIPTION

NOTES

TH=1,00mm TH=1,04mm TH=1,08mm TH=1,12mm TH=1,16mm TH=1,20mm TH=1,22mm TH=1,24mm TH=1,28mm TH=1,32mm TH=1,34mm TH=1,36mm TH=1,38mm TH=1,40mm TH=1,44mm TH=1,48mm TH=1.52mm TH=1,54mm TH=1,56mm TH=1,58mm TH=1,60mm TH=1,62mm TH=1,64mm TH=1,68mm TH=1,70mm TH=1,72mm TH=1,74mm TH=1,76mm TH=1,78mm TH=1,80mm TH=1,82mm TH=1,84mm TH=1,86mm TH=1,88mm TH=1,92mm TH=1,94mm TH=1,96mm TH=1,98mm

45845

Upd:7/25/2022

Injection Pump, Fuel Filter and Shut-off Valve

23 TWD1230ME

19 14

20

11

12

18 17

13

15

24

14

25

24 42

24

41

25

22

24 14

21

25 9

16

46

10

45 1A

42

7

40 36

26 8

37

27 29 38 39

41 84

82

76

80

52 77

4 2B

79 83 81 80

28 23 66

67

79

81

24

40

53

1B

1

69

52 4 44

2B

53

24 68

2A

65

78 47

31

3

2

44

48 42 49

43

6

71

32

52 52 53 51

53

35

5 64

50

34 33

60 57 59 70

74 55

58 61

72A 62

63

75

54

72B

75 74

72

Upd:7/25/2022

30

56

73

53078

7745740 -23 -54159208 TWD1230ME

Injection Pump, Fuel Filter and Shut-off Valve

23

TWD1230ME REF PART NO. QTY DESCRIPTION 1 3825107 1 Injection pump

1A 1 1B 1 2 2A 2B 3 4 5 6 7 8 9 10 11 12 13 14

15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49

SEE SEC.

NOTES Replaced by injection pump 3826157, oil return pipe 3826088, hollow screw 25167 and 2 ea gasket 969011., SN-2120233293

3826157 3803740

1 Injection pump 1 Injection pump

SN2120233294SN2120233294-

3826156

1

Governor

For 3825107 and 3826157

863474

1

Feed pump

For 3825107 and 3826157

(866784)

1 1 4 2 4 4 4 4 4 1 1 1 1 1 3 2 2 1 2 1 1 2 2 2 2 2 1 X X 1 1 1 1 1 2 1 1 1 1 2 1 2 2 1 1 1 1 1 1 2 1 2 2

(479696) (423161) 940097 955566 940280 940156 190509 477173 969011 8194541 471177 947620 968062 960630 969011 476438 3825133 955536 955537 960142 942336 955827 940114 942336 (478979) 969011 25167 478964 942007 11998 942703 3828251 947281 48634 942081 11994 18666 965175 479559

(479561) 3826263 3825602 3825603 3826142 25167 969011 3826145 1678297 843075

7745740- 23- 54159208 TWD1230ME

Bracket Support Hexagon screw Guide sleeve Washer Hexagon screw Spring washer Hexagon screw Washer Pressure equalizer Gasket Fuel filter housing Hollow screw Gasket Plug Plug Gasket Bracket Fuel filter Hexagon screw Hexagon screw Washer Spring washer Hexagon nut Hexagon screw Spring washer Leak-off pipe 54152017 Gasket Hollow screw Oil return pipe Hollow screw Gasket Gasket Hose Gasket Hollow screw Hollow screw Gasket Gasket Flange screw Bracket Washer, water pump Screw, water pump Attaching clamp Hose Fuel hose Fuel hose Hose Hollow screw Gasket Bracket Spacer sleeve Spacer sleeve

(1676832)

Early type Early type (466987) L=45mm L=51mm

53078

Upd:7/25/2022

Injection Pump, Fuel Filter and Shut-off Valve

23

TWD1230ME REF PART NO. QTY DESCRIPTION 50 940280 2 Spring washer 51 955570 2 Hexagon screw 52 941754 5 Nipple 53 969011 5 Gasket 54 973924 2 Flange screw 55 976944 2 Washer 56 866699 1 Valve 57 1 Valve 58 1 Nut 59 3825238 1 Gasket 60 3825240 1 Magnet 61 866927 1 Cable kit 62 844576 1 Grommet 63 866664 1 Housing 64 845999 1 Bracket 65 3825603 1 Fuel hose 66 74033 1 Hollow screw 67 11996309 1 Overflow valve 68 16496 1 Hollow screw 69 946729 2 Gasket 70 977677 1 Nipple 71 957055 1 Nipple 72 3825770 2 Fuel pipe 72A 956969 2 Ferrule 72B 956983 2 Fitting nut 73 865737 2 Fuel hose 74 956983 4 Fitting nut 75 956969 4 Ferrule 76 969299 1 Hollow screw 77 11994 2 Gasket 78 945417 1 Banjo nipple 79 954364 2 Sleeve 80 944717 2 Support sleeve 81 954356 2 Fitting nut 82 945460 X Tube 83 942400 1 Clamp 84 954385 1 Elbow nipple

7745740- 23- 54159208 TWD1230ME

SEE SEC.

NOTES

(965179) (966674)

53078

Upd:7/25/2022

Injection Pump, Fuel Filter and Shut-off Valve

230

23 15

22 17

16

20 27

21 18

14

17

28 46 28

27 94

45

96

25

93

27

24

95

17 19

97 92

27

27

13 11 7 9

50

10 39

40

27

8

27 12

49

47

40

42 43

73

57

48

27

28

69

27

82 47

6 56 57

56

28

57

75

68

63

89 34

80

35

60

55

59

81

33 83

37 86

58 38

74

88

34

5

62

84

36

61

78 79

66

87 85

65 76A 76B 76

Upd:7/25/2022

27

2

53

67

27 28

48

4

64

28

72

52

54

90

81

3

46

80

70

1

57

56

91

28

82 30

71

56

45

31

26 27 73

44 98

51

29

32

41

28 28

78 79

79

77

78 77

79 78 53076

7745740 -230 -54159505 TWD1230ME

Injection Pump, Fuel Filter and Shut-off Valve

REF PART NO. QTY 1 862182 1 Injection pump

2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56

3826534 3803743

1 Injection pump 1 Injection pump

478647 (423161) 417588 955566 940280 940156 190509 477173 969011 848677 941906 (955637) 8194541 471177 947620 968062 960630 969011 476438 3825133 940162 955536 960142 942336 955827 940114 942336 470185 969011 25167 422246 942007 11998 942703 470514 947281 48634 942081 11994 18666 952631 965175 965552

1 2 1 4 4 4 4 1 1 1 1 1 1 1 1 3 2 2 1 2 1 1 2 2 2 2 2 1 X X 1 1 1 1 1 2 1 1 1 1 3 1 1 1 1 2 1 1 1 1 1 2 1 2 2 2 2 5

866663 3826263 3825602 3825603 3826142 978197 969011 3826145 823196 843075 940280 955569 941754

7745740- 230- 54159505 TWD1230ME

230

DESCRIPTION

Bracket Guide sleeve Guide sleeve Hexagon screw Spring washer Hexagon screw Washer Pressure equalizer Gasket Intermediate lever Spring washer Hexagon screw Fuel filter housing Hollow screw, air venting Gasket Plug Plug Gasket Bracket Fuel filter Hexagon screw Hexagon screw Washer Spring washer Hexagon nut Hexagon screw Spring washer Leak-off line Gasket Hollow screw Return pipe Hollow screw Gasket Gasket Oil pressure pipe Gasket Hollow screw Hollow screw Gasket Gasket Clamp Flange screw Bracket Washer, water pump Screw, water pump Retainer Hose Fuel hose Fuel hose Hose Hollow screw Gasket Bracket Spacer sleeve Spacer sleeve Spring washer Hexagon screw Nipple

SEE SEC.

NOTES Repl by 3826534

For stop solenoid.

For stop solenoid.

For stop solenoid.

(1676832)

Early type Early type (466987) L=38mm L=45mm

54171717

(965570)

53076

Upd:7/25/2022

Injection Pump, Fuel Filter and Shut-off Valve

230

REF PART NO. QTY DESCRIPTION 57 969011 5 Gasket 58 973924 2 Flange screw 59 976944 2 Washer 60 866699 1 Valve 61 1 Valve 62 1 Nut 63 3825238 1 Gasket 64 3825240 1 Magnet 65 866927 1 Cable kit 66 866664 1 Housing 67 844576 1 Grommet 68 845999 1 Bracket, oil return pipe, turbo 69 3825603 1 Fuel hose 70 74033 1 Hollow screw 71 3825154 1 Overflow valve 72 16496 1 Hollow screw 73 947620 2 Gasket 74 977677 1 Nipple 75 957055 1 Nipple 76 3825770 2 Fuel pipe 76A 956969 2 Ferrule 76B 956983 2 Fitting nut 77 865737 3 Fuel hose 78 956983 6 Fitting nut 79 956969 6 Ferrule 80 404279 4 Clamp 81 950047 2 Cross recessed screw 82 955825 2 Hexagon nut 83 (821625) 1 Anchorage 965545 1 Bracket 84 404279 1 Clamp 85 950048 1 Cross recessed screw 86 955825 1 Hexagon nut 87 955893 1 Washer 88 865760 1 Fuel pipe 89 866933 1 Fuel pipe 90 468480 1 Fuel pipe 91 468481 1 Tube 92 (468715) 1 Tube 93 949554 1 Nipple 94 969299 1 Hollow screw 95 11994 1 Gasket 96 954365 1 Fitting 97 942400 1 Clamp 98 (422525) 2 Attaching lug

7745740- 230- 54159505 TWD1230ME

53076

SEE SEC.

NOTES M8x50mm, (965179)

SN-XXXXXXXXXX/218057 SNXXXXXXXXXX/218058-

Upd:7/25/2022

Injectors, Pressure Pipes and Leak-off Line

23 TWD1230ME

7 8

6

9

15 17 16 10 11

23 12

14 13

20

24

22 21

24 24 25 19

24

24

18 5

1

3

25 24

4

26 28

2

27

25 9

29

Upd:7/25/2022

53071

30

7745740 -23 -54152017 TWD1230ME

Injectors, Pressure Pipes and Leak-off Line

23

TWD1230ME REF PART NO. QTY 1 478606 6 Injector 3803281 6 Injector 2 469455 6 Sealing ring 3 469797 6 Yoke 4 470560 6 Stud 5 971095 6 Flange nut 6 822564 1 Leak-off line 7 966834 1 Hollow screw 8 947620 3 Gasket 9 (478979) 1 Leak-off pipe 10 74033 5 Hollow screw 11 947620 10 Gasket 12 121563 Clamp 13 950044 Cross recessed screw 14 941906 Spring washer 15 (465584) Bracket 16 940100 Hexagon screw 17 941906 Spring washer 18 468981 Pressure pipe 8193561 Delivery pipe (479801) 1 Delivery pipe 8193571 1 Delivery pipe 19 468982 Pressure pipe 8193562 Delivery pipe (479802) 1 Delivery pipe 8193572 1 Delivery pipe 20 468983 Pressure pipe 8193563 Delivery pipe (479803) 1 Delivery pipe 8193573 1 Delivery pipe 21 468984 Pressure pipe (479804) 1 Delivery pipe 8193574 1 Delivery pipe 22 (479805) 1 Delivery pipe 8193575 1 Delivery pipe 23 (479806) 1 Delivery pipe 8193576 1 Delivery pipe 24 8194351 5 Attaching clamp 8194327 2 Attaching clamp 25 8194353 2 Attaching clamp 26 422323 1 Bracket 27 941906 1 Spring washer 28 940100 1 Hexagon screw 29 1 Overflow valve 30 1 Pipe

7745740- 23- 54152017 TWD1230ME

DESCRIPTION

SEE SEC.

NOTES

(74034)

SN-2120234293, Cyl 1 SN2120234294-, Cyl 1 SN-2120234764, Cyl 1 SN2120234765, Cyl 1 SN-2120234293, Cyl 2 SN2120234294-, Cyl 2 SN-2120234764, Cyl 2 SN2120234765, Cyl 2 SN-2120234293, Cyl 3 SN2120234294-, Cyl 3 SN-2120234764, Cyl 3 SN2120234765, Cyl 3 SN-2120234293, Cyl 4 SN-2120234764, Cyl 4 SN2120234765, Cyl 4 SN-2120234764, Cyl 5 SN2120234765, Cyl 5 SN-2120234764, Cyl 6 SN2120234765, Cyl 6 2-pipe SN2120234765, 2-pipe 4-pipes

54153020 54153020

53071

Upd:7/25/2022

Injectors, Pressure Pipes and Leak-off Line

237

7 8

6

9

15 17 16 10 11

23 12

14 13

20

24

22 21

24 24 25 19

24

24

18 5

1

3

25 24

4

26 28

2

27

25 9

29

Upd:7/25/2022

53071

30

7745740 -237 -54152016 TWD1230ME

Injectors, Pressure Pipes and Leak-off Line

REF PART NO. QTY 1 468748 6 Injector 3803245 6 Injector 2 469455 6 Sealing ring 3 469797 6 Yoke 4 470560 6 Stud 5 971095 6 Flange nut 6 822564 1 Leak-off line 7 966834 1 Hollow screw 8 947620 3 Gasket 9 470185 1 Leak-off line 10 74033 5 Hollow screw 11 947620 10 Gasket 12 121563 1 Clamp 13 950044 1 Cross recessed screw 14 941906 1 Spring washer 15 (465584) 1 Bracket 16 940100 1 Hexagon screw 17 941906 1 Spring washer 18 468981 1 Pressure pipe 8193561 1 Delivery pipe 19 468982 1 Pressure pipe 8193562 1 Delivery pipe 20 468983 1 Pressure pipe 8193563 1 Delivery pipe 21 468984 1 Pressure pipe 8193564 1 Delivery pipe 22 468985 1 Pressure pipe 8193565 1 Delivery pipe 23 468986 1 Pressure pipe 8193566 1 Delivery pipe 24 8194351 5 Attaching clamp 8194327 2 Attaching clamp 25 8194353 2 Attaching clamp 26 422323 1 Bracket 27 941906 1 Spring washer 28 940100 1 Hexagon screw 29 1 Overflow valve 30 1 Pipe

7745740- 237- 54152016 TWD1230ME

237

DESCRIPTION

SEE SEC.

NOTES

(74034)

SN-2120234293, Cyl 1 SN2120234294-, Cyl 1 SN-2120234293, Cyl 2 SN2120234294-, Cyl 2 SN-2120234293, Cyl 3 SN2120234294-, Cyl 3 SN-2120234293, Cyl 4 SN2120234294-, Cyl 4 SN-2120234293, Cyl 5 SN2120234294-, Cyl 5 SN-2120234293, Cyl 6 SN2120234294-, Cyl 6 2-pipe SN2120234294-, 2-pipe 4-pipes

54152000 54152000

53071

Upd:7/25/2022

Smoke Limiter

23 36 37

35 32 31 30

1

29 28

27 42

38

39

26

43

25 34

2 33 24

41

19 13 12

11

3 20 23

10 8 6 14

21 22

15 7

5

9 4

17

18

16 41

42

44

39 41

40 41

Upd:7/25/2022

47391

7745740 -23 -54152887 TWD1230ME

Smoke Limiter

23

REF PART NO. QTY 1 (863595) 1 Smoke limiter 2 1 Housing 3 1698172 1 Gasket 4 955295 1 Hexagon screw 5 1 Washer 6 (6638096) 1 Screw 7 1 Screw 8 949607 2 Spring washer 9 (241648) 1 Indicator 10 2 Sleeve 11 1 Screw 12 940197 1 Hexagon nut 13 949607 1 Spring washer 14 1 Lever 15 1 Spring 16 (243827) 1 Screw 17 940197 1 Hexagon nut 18 949607 1 Spring washer 19 (241783) 1 Shaft 20 951669 1 E-circlip 21 (233816) 1 Washer 22 1 Spring 23 1 Brace 24 1 Stud 25 (837741) 1 Spring 26 (244740) 1 Bushing 27 (862332) 1 Compression spring 28 (241776) 1 Washer 29 241775 1 Diaphragm 30 (241776) 1 Washer 31 949607 1 Spring washer 32 940197 1 Hexagon nut 33 1 Plug kit 34 951667 2 E-circlip 35 1 Lock 36 2 Screw 37 (241779) 2 Screw 38 1 Lock 39 1698171 2 Gasket 40 1 Lock 41 (241779) 5 Screw 42 4 Hollow screw 43 955781 1 Hexagon nut 44 241792 1 Rubber bellows

DESCRIPTION

7745740- 23- 54152887

47391

TWD1230ME

NOTES

(848752)

(848218)

Upd:7/25/2022

Air Filter

25

19 18

17

5 2

8

6

7

16

24

15 14

13 3

4 11 9 10

26 25

27

28

1

12

22

20 21

23

Upd:7/25/2022

53079

7745740 -25 -54159525 TWD1230ME

Air Filter

REF PART NO. QTY 1 3825971 1 Connecting pipe 2 479977 1 Plug 3 842037 1 Pressure drop indica 4 191095 1 Nipple 5 3825778 2 Air filter 6 836334 2 Rubber cone 7 1544733 4 Hose clamp 8 1544734 4 Hose clamp 9 847685 1 Rubber cone 10 1544734 1 Hose clamp 11 1544735 1 Hose clamp 12 847639 1 Bracket 13 821028 2 Tensioning band 14 31406 2 Hexagon screw 15 31405 2 Dowel 16 31404 2 Clevis pin 17 864291 2 Manifold 18 944307 2 Hose clamp 19 961678 2 Hose clamp 20 959796 2 Hexagon screw 21 976944 2 Washer 22 821541 1 Spacer sleeve 23 849097 1 Spacer sleeve 24 946173 1 Flange screw 25 948645 1 Flange lock nut 26 (847695) 1 Bracket 27 940135 1 Hexagon screw 28 941907 1 Spring washer

7745740- 25- 54159525 TWD1230ME

25 DESCRIPTION

NOTES (845218)

(823701)

(1544732)

For air intake from outside the engine room.

L=152mm (966674) L=37mm L=67mm

53079

Upd:7/25/2022

Air Filter

25 TWD1230ME

Upd:7/25/2022

53095

7745740 -25 -54152567 TWD1230ME

Air Filter

25

TWD1230ME REF PART NO. QTY 1 866517 1 Air filter 2 866658 1 Air filter insert 3 1 Mounting strap 4 3825522 1 Wing nut 5 191095 1 Nipple 6 836334 1 Rubber cone 7 842037 1 Pressure drop indica 8 865801 1 Rubber collar 9 1544733 1 Hose clamp 10 1544734 2 Hose clamp 11 1674223 1 Hose clamp 12 1 Pipe

7745740- 25- 54152567 TWD1230ME

DESCRIPTION

NOTES

Replaced by 2 ea hose clamp 961907.

53095

Upd:7/25/2022

Air Filter, High Location

256

17

16

15

5 2

7

6

8

24

14 13

3

12

11

4 10 9 7

22 23 1 25

26

18

19 20 21

Upd:7/25/2022

53096

7745740 -256 -54159524 TWD1230ME

Air Filter, High Location

REF PART NO. QTY 1 848358 1 Connecting pipe 845218 1 Connecting pipe 3825096 1 Connecting pipe 3825971 1 Connecting pipe 2 479977 1 Plug 3 842037 1 Pressure drop indica 4 191095 1 Nipple 5 3825778 2 Air filter 6 836334 2 Rubber cone 7 1544734 4 Hose clamp 8 1544733 4 Hose clamp 9 847685 1 Rubber cone 10 1544735 1 Hose clamp 11 821028 2 Tensioning band 12 31406 2 Hexagon screw 13 31405 2 Dowel 14 31404 2 Clevis pin 15 864291 2 Manifold 16 944307 2 Hose clamp 17 961678 2 Hose clamp 18 (849274) 1 Bracket 19 959794 2 Hexagon screw 20 976944 2 Washer 21 863784 2 Spacer sleeve 22 863755 1 Bracket 23 946173 1 Flange screw 24 948645 1 Flange lock nut 25 955527 2 Hexagon screw 26 941907 2 Spring washer

7745740- 256- 54159524 TWD1230ME

256 DESCRIPTION

NOTES Repl by 845218 Repl by 3825096 Repl by 3825971

(823701)

(1544732)

For air intake from outside the engine room.

53096

Upd:7/25/2022

Air Filter, Side Installation

256

26

24

25 18

1

17 19

2 7 8

13

15

9

10 21 2322 11 11

5

6 10

16 14 12 23 15 20 13

4 3

Upd:7/25/2022

53099

7745740 -256 -54152508 TWD1230ME

Air Filter, Side Installation

REF PART NO. QTY 1 3825778 2 Air filter 2 821028 4 Tensioning band 3 31404 4 Clevis pin 4 31405 4 Dowel 5 31406 4 Hexagon screw 6 836334 2 Rubber cone 7 1544733 4 Hose clamp 8 842037 1 Pressure drop indica 9 191095 1 Nipple 10 (823808) 2 Bracket 11 807184 1 Spacer sleeve 807257 1 Spacer sleeve 863784 2 Spacer sleeve 12 (864071) 1 Spacer sleeve 13 (192546) 5 Hexagon screw 14 479977 1 Plug 15 941907 2 Spring washer 16 (847015) 1 Connecting pipe 17 (837178) 1 Rubber cone 18 1544735 1 Hose clamp 19 1674223 1 Hose clamp 20 838073 1 Tensioner 21 955523 1 Hexagon screw 22 941907 1 Spring washer 23 955894 2 Washer 24 864291 2 Manifold 25 944307 2 Hose clamp 26 961678 2 Hose clamp

7745740- 256- 54152508 TWD1230ME

256 DESCRIPTION

NOTES

L=6mm L=40mm L=65mm L=59mm

For air intake from outside the engine room.

53099

Upd:7/25/2022

Closed Crankcase Ventilation

257

Upd:7/25/2022

53092

7745740 -257 -54159997 TWD1230ME

Closed Crankcase Ventilation

257

REF PART NO. QTY 1 3825014 1 Breather pipe 2 421158 1 Sealing ring 3 3825036 1 Ventilation filter 4 949722 1 O-ring 5 965561 1 Bracket 6 965182 1 Flange screw 7 976943 2 Washer 8 822791 1 Spacer sleeve 9 968124 1 Clamp 10 945407 1 Flange nut 11 1 Screw, induct.manifold+intercool 12 944386 X Rubber hose 13 994559 2 Hose clamp 14 942649 1 Elbow nipple 15 965561 1 Bracket 16 955523 1 Hexagon screw 17 191172 1 Washer 18 952639 1 Clamp 19 946544 1 Flange screw 20 945407 1 Flange nut

DESCRIPTION

7745740- 257- 54159997

53092

TWD1230ME

NOTES

(955284) (960139)

L=890mm

Upd:7/25/2022

Closed Crankcase Ventilation

257

15 14

3

13

6 14

5 12 9 7 4 10 11

9 8

1

2

Upd:7/25/2022

53098

7745740 -257 -54159996 TWD1230ME

Closed Crankcase Ventilation

257

REF PART NO. QTY 1 3825014 1 Breather pipe 2 421158 1 Sealing ring 3 3825036 1 Ventilation filter 4 949722 1 O-ring 5 955588 1 Hexagon screw 6 941912 1 Spring washer 7 843711 1 Bracket 8 965176 1 Flange screw 9 976943 2 Washer 10 846339 1 Spacer sleeve 11 968124 1 Clamp 12 945407 1 Flange nut 13 944386 X Rubber hose 14 994559 2 Hose clamp 15 942649 1 Elbow nipple

DESCRIPTION

7745740- 257- 54159996

53098

TWD1230ME

NOTES

(960139)

L=800mm

Upd:7/25/2022

251

Upd:7/25/2022

Connecting Pipe with Starter Element

53080

7745740 -251 -54157689 TWD1230ME

Connecting Pipe with Starter Element

REF PART NO. QTY 1 (477000) 1 Connection pipe, with starter element 2 (468884) 1 Connecting pipe 3 477121 1 Spare parts kit 4 471862 1 Heating coil 5 468511 4 Rubber moulding 6 949041 4 Washer 7 1501520 2 Terminal screw 8 949894 2 Flange screw 9 477110 2 Insulating plate 10 468468 6 Sleeve 11 191156 6 Washer 12 (468512) 3 Striker plate 13 955248 6 Hexagon screw 14 477115 3 Insulating plate 15 17624 2 Hexagon nut 16 955894 2 Washer

7745740- 251- 54157689 TWD1230ME

251 DESCRIPTION

53080

Upd:7/25/2022

Exhaust Manifold, High Mounted Turbo

251

1 2

8 2 7

10

6

11

9 5 4 12 3

Upd:7/25/2022

53101

7745740 -251 -54153767 TWD1230ME

Exhaust Manifold, High Mounted Turbo

REF PART NO. QTY 1 836266 1 Exhaust pipe 2 423274 2 Exhaust manifold 3 973522 12 Hexagon screw 4 423350 6 Lock washer 5 941744 12 Washer 6 422217 12 Spacer sleeve 7 470534 6 Gasket 8 423057 4 Sealing ring 9 (822987) 1 Radiation shield 10 943482 1 Hose clamp 11 943479 1 Hose clamp 12 876050 1 Gasket kit, exhaust manifold

7745740- 251- 54153767 TWD1230ME

251 DESCRIPTION

NOTES

Included in gasket kit.

Included in gasket kit.

D=95mm D=65mm

53101

Upd:7/25/2022

251

Exhaust Manifold, Low Mounted Turbocharger

TWD1230ME

Upd:7/25/2022

53084

7745740 -251 -54152929 TWD1230ME

Exhaust Manifold, Low Mounted Turbocharger

251

TWD1230ME REF PART NO. QTY 1 468925 1 Exhaust collector 2 468924 1 Exhaust collector 3 423057 2 Sealing ring 4 470534 6 Gasket 5 973522 24 Hexagon screw 6 468646 12 Lock washer 7 941744 24 Washer 8 422217 24 Spacer sleeve 9 876050 1 Gasket kit

7745740- 251- 54152929 TWD1230ME

DESCRIPTION

NOTES

See group 99

53084

Upd:7/25/2022

Induction Manifold with Starter Element

251

2

8 7

8 7

1 6 6 5 5 4

Upd:7/25/2022

3

53093

7745740 -251 -54170644 TWD1230ME

Induction Manifold with Starter Element

REF PART NO. QTY 1 847692 1 Inlet pipe (3826309) 1 Inlet pipe 2 469807 1 Starter element 3 955303 7 Hexagon screw 4 469989 2 Stud 5 192288 9 Washer 6 468511 9 Rubber moulding 7 (945244) 9 Washer 8 469909 9 Sleeve

7745740- 251- 54170644 TWD1230ME

251 DESCRIPTION

53093

NOTES Repl by 3826309

Upd:7/25/2022

251

Upd:7/25/2022

Inlet Manifold and Starter Element, Low Mounted Turbo

53090

7745740 -251 -54157702 TWD1230ME

Inlet Manifold and Starter Element, Low Mounted Turbo

REF PART NO. QTY 1 468988 1 Inlet manifold 2 959794 2 Hexagon screw 955527 9 Hexagon screw 942624 1 Flange screw 3 955894 12 Washer 4 479979 1 Plug 5 469830 6 O-ring 6 424616 1 Gasket 7 (477000) 1 Connection pipe with starter element 8 9 10

940159 941907 955894

NOTES L=127mm L=57mm L=13mm

4 Hexagon screw 4 Spring washer 4 Washer

7745740- 251- 54157702 TWD1230ME

DESCRIPTION

251

53090

Upd:7/25/2022

Inlet Manifold and Starter Element. High Mounted Turbo

251

8

9 10 6

13

7

2

13

3

4

5

11

12 1 14

Upd:7/25/2022

53083

7745740 -251 -54152976 TWD1230ME

Inlet Manifold and Starter Element. High Mounted Turbo

REF PART NO. QTY 1 8193866 1 Inlet pipe 2 960631 1 Plug 940113 1 Hexagon screw 3 11996 1 Gasket 957171 1 Gasket 4 955527 6 Hexagon screw 942624 1 Flange screw 959795 2 Hexagon screw 955530 3 Hexagon screw 5 955894 12 Washer 6 847260 1 Connecting pipe 7 471867 1 Starter element 8 9 10 11 12 13 14

955532 941907 955894 479979 876956 424618 469830

4 4 4 1 1 2 6

7745740- 251- 54152976 TWD1230ME

DESCRIPTION

Hexagon screw Spring washer Washer Plug Gasket kit, induction manifold Gasket O-ring

251 NOTES (478331) M16x12mm 5/16UNCx13mm For 960631 For 940113 L=57mm L=13mm L=140mm L=83mm

See group 99 (876404)

53083

Upd:7/25/2022

Inlet Manifold with Intercooler, High Mounted Turbo

25 TWD1230ME

35 36

49

50 47

39

40

39

42

40A

45 44

46

38

41 43

37

16

15

11

48

12

14

13

18

23

2 17

15

13

14

16

19 28

29 30 33

17

31

34

32

19 18 20

3 19

21

24 25

6

22

27

4

26 21 51 6 5

4

1 3

7 8

52 12 10

9

Upd:7/25/2022

53081

7745740 -25 -54158031 TWD1230ME

Inlet Manifold with Intercooler, High Mounted Turbo

25

TWD1230ME REF PART NO. QTY 1 847692 1 Inlet pipe 2 3 4 5 6 7

8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 40A 41 42 43 44 45 46 47 48 49 50 51 52

424802 479979 3979052 866457 425695 955531 959793 959796 941907 469830 940186 956572 955894 949332 848564 955525 941907 965175 849152 471626 848567 994559 467538 82744 848566 865044 955589 865074 950047 941906 952632 955825 843711 955588 941912 469662 (4778371) 940161 941907 469508 4778377 4778376 1542778 949335 1542781 3825051 3825050 3825067 11031112 966723 955514 949607 479974 876049

1 3 2 1 2 5 5 2 12 6 16 10 26 2 2 8 8 2 2 3 1 2 X 1 1 1 1 1 1 1 1 1 1 1 1 1 1 10 10 2 1 1 1 1 1 1 1 1 1 1 2 2 1 1

876180

7745740- 25- 54158031 TWD1230ME

DESCRIPTION

Inlet pipe Plug Gasket Charge air cooler O-ring Hexagon screw Hexagon screw Hexagon screw Spring washer O-ring Hexagon screw Hex. socket screw Washer O-ring Flange Hexagon screw Spring washer Flange screw Clamp Rubber moulding Tube Hose clamp Hose Shut-off cock Tube Anchorage Hexagon screw Spacer sleeve Cross recessed screw Spring washer Clamp Hexagon nut Bracket Hexagon screw Spring washer Gasket Connecting pipe Hexagon screw Spring washer O-ring Intermediate pipe Connection pipe V-clamp Hexagon screw Sealing ring Sealing ring Flange Shut-off cock Lock plate Nipple Hexagon screw Spring washer Nipple Gasket kit induction manifold 1 Gasket kit charge air cooler

NOTES

(469661) (469668) L=89mm L=114mm L=152mm

L=70mm

See group 99 See group 99

53081

Upd:7/25/2022

Inlet Manifold with Intercooler, Low Mounted Turbo

25 TWD1230ME

35

36

39 40 49

50 47

46

45 44 42 38

37 41 16

15

43

11

48

12

13 14

18

23

2 17 15

13

14

16

19 28

29 30 33

17

31

34

32

19 18 20

3 19

21

24 25

6

22

4

27 26

21 51 6 5

4

1 3

7 8

52 12 10

9

Upd:7/25/2022

53082

7745740 -25 -54152943 TWD1230ME

Inlet Manifold with Intercooler, Low Mounted Turbo

25

TWD1230ME REF PART NO. QTY 1 847692 1 Inlet pipe 2 3 4 5 6 7

8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52

424802 479979 3979052 866457 425695 955531 959793 959796 941907 469830 940186 956572 955894 949332 848564 955525 941907 965175 849152 471626 848567 994559 467538 82744 848566 865044 955589 865074 950047 941906 952632 955825 843711 955588 941912 469662 (469659) 940161 941907 469508 (866965) 1542778 949335 1542781 3825051 3825050 3825067 11031112 966723 955514 949607 479974 876049

1 3 2 1 2 5 5 2 12 6 16 10 26 2 2 8 8 2 2 3 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 10 10 1 1 1 1 1 1 1 1 1 1 2 2 1 1

876180

7745740- 25- 54152943 TWD1230ME

DESCRIPTION

Inlet pipe Plug Gasket Charge air cooler O-ring Hexagon screw Hexagon screw Hexagon screw Spring washer O-ring Hexagon screw Hex. socket screw Washer O-ring Flange Hexagon screw Spring washer Flange screw Clamp Rubber moulding Tube Hose clamp Hose Shut-off cock Tube Anchorage Hexagon screw Spacer sleeve Cross recessed screw Spring washer Clamp Hexagon nut Bracket Hexagon screw Spring washer Gasket Connecting pipe Hexagon screw Spring washer O-ring Connecting pipe V-clamp Hexagon screw Sealing ring Sealing ring Flange Shut-off cock Lock plate Nipple Hexagon screw Spring washer Nipple Gasket kit induction manifold 1 Gasket kit charge air cooler

NOTES

(469661) (469668) L=89mm L=114mm L=152mm

See group 99 See group 99

53082

Upd:7/25/2022

Silencer and Exhaust Pipe

259 TWD1230ME

21 19

15

17 18

20

12

16

14 13

18 17

9 10 11 7

8 6

2

4 3A 5

3

1 Upd:7/25/2022

53085

7745740 -259 -54152581 TWD1230ME

Silencer and Exhaust Pipe

259

TWD1230ME REF PART NO. QTY 1 330287 1 Flange 2 424626 1 Gasket 424627 1 Gasket 3 479971 6 Stud 953259 6 Stud 3A 976945 6 Washer 4 943927 6 Hexagon nut 191894 6 Hexagon nut 5 949870 3 Tab washer 15193 3 Tab washer 6 846308 1 Exhaust hose 7 862594 1 Gasket 8 955368 4 Hexagon screw 9 955785 4 Hexagon nut 10 941912 4 Spring washer 11 807625 1 Flange 12 (475961) 1 Muffler 13 364724 1 Flange 14 364726 1 Sealing ring 15 967960 1 Clamp 16 836257 1 Muffler 17 846414 2 Weld flange 18 862977 2 Gasket 19 941912 16 Spring washer 20 955366 16 Hexagon screw 21 955785 16 Hexagon nut

7745740- 259- 54152581 TWD1230ME

DESCRIPTION

NOTES I.D=84,5mm I.D=89,0mm For 943927. (924077) For 191894 (960148) M10 3/8-UNC for 953259 I.D=8,5mm for 191894 I.D=10,5mm for 943927

53085

Upd:7/25/2022

Starter Element

251

Upd:7/25/2022

43673

7745740 -251 -54169203 TWD1230ME

Starter Element

251

REF PART NO. QTY 1 471867 1 Starter element 2 (470199) 1 Spacer 3 477121 1 Spare parts kit 4 1 Wire element 5 468511 4 Rubber moulding 6 949041 4 Washer 7 1501520 2 Terminal screw 8 984736 2 Flange screw 9 477110 2 Insulating plate 10 468468 6 Sleeve 11 191156 6 Washer 12 (468512) 3 Striker plate 13 955248 6 Hexagon screw 949652 6 Flange screw 14 477115 3 Insulating plate 15 17624 2 Hexagon nut 16 955894 2 Washer

DESCRIPTION

7745740- 251- 54169203

43673

TWD1230ME

NOTES

Early type Early type Late type

Upd:7/25/2022

Turbo, High Mounted SN-2120147401

255

10

32

9 31

11

33

11

7 8

32

16 1

15

6

7

4

2

20

5 19 3 18

14 13

17

12

23

24

22 21 22

30 29 28 27 26 25

Upd:7/25/2022

53094

7745740 -255 -54153682 TWD1230ME

Turbo, High Mounted SN-2120147401

REF PART NO. QTY 1 3802044 1 Turbocharger 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33

470939 468891 8194568 470467 468219 863550 420641 956584 956585 942336 942007 11998 942703 978869 955534 849652 940115 942336 1543360 466328 994559 941875 18677 950046 955893 965560 952632 941906 955825 470327 943482 876352

1 4 4 4 4 1 1 1 1 2 1 1 1 2 1 1 2 2 1 1 2 1 1 1 1 1 1 1 1 1 2 1

7745740- 255- 54153682 TWD1230ME

255 DESCRIPTION

Gasket Stud Flange lock nut Spacer sleeve Lock washer Oil pressure pipe Plane gasket Hex. socket screw Hex. socket screw Spring washer Hollow screw Gasket Gasket Clamp Hexagon screw Oil return pipe Hexagon screw Spring washer Gasket Hose Hose clamp Nipple Gasket Cross recessed screw Washer Bracket Clamp Spring washer Hexagon nut Hose Hose clamp Gasket kit

NOTES (847827) Included in gasket kit.

(191894)

Included in gasket kit.

L=25mm 3/8UNC L=30mm

Included in gasket kit.

Included in gasket kit.

3/8UNC L=25mm Included in gasket kit.

Included in gasket kit.

Included in gasket kit.

Included in gasket kit.

53094

Upd:7/25/2022

255

Upd:7/25/2022

Turbo, High Mounted SNXXXXXXXXXX/147402-, SN-XXXXXXXXXX/238056

53086

7745740 -255 -54153704 TWD1230ME

Turbo, High Mounted SNXXXXXXXXXX/147402-, SN-XXXXXXXXXX/238056

REF PART NO. QTY 1 3802066 1 Turbocharger 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

470939 468891 8194568 470467 468219 863550 420641 946470 942007 11998 942703 978869 955534 863551 946173 420643 466328 994559 941875 18677 950046 955893 965560 952632 941906 955825 470327 943482 876352

1 4 4 4 4 1 1 2 1 1 1 1 1 1 2 1 1 2 1 1 1 1 1 1 1 1 1 2 1

7745740- 255- 54153704 TWD1230ME

DESCRIPTION

Gasket Stud Flange lock nut Spacer sleeve Lock washer Oil pressure pipe Plane gasket Flange screw Hollow screw Gasket Gasket Clamp Hexagon screw Oil return pipe Flange screw Plane gasket Hose Hose clamp Nipple Gasket Cross recessed screw Washer Bracket Clamp Spring washer Hexagon nut Hose Hose clamp Gasket kit

255

NOTES (863501) Included in gasket kit.

(191894)

Included in gasket kit.

M8x35mm Included in gasket kit.

Included in gasket kit.

M8x20mm Included in gasket kit.

Included in gasket kit.

Included in gasket kit.

Included in gasket kit.

53086

Upd:7/25/2022

25

Turbo, High Mounted, SNXXXXXXXXXX/238057-

TWD1230ME

Upd:7/25/2022

53087

7745740 -25 -54162385 TWD1230ME

Turbo, High Mounted, SNXXXXXXXXXX/238057-

25

TWD1230ME REF PART NO. QTY 1 3802078 1 Turbo parts not sold separately 2 470939 1 Gasket 3 468891 4 Stud 4 8194568 4 Flange lock nut 5 470467 4 Spacer sleeve 6 468219 4 Lock washer 7 3827670 1 Oil feed hose 8 420641 1 Plane gasket 9 8192268 1 Flange 10 946470 2 Flange screw 11 942007 1 Hollow screw 12 11998 1 Gasket 13 942703 1 Gasket 14 978869 1 Clamp 15 848685 1 Oil return pipe 16 946173 2 Flange screw 17 420643 1 Plane gasket 18 466328 1 Hose 19 994559 2 Hose clamp 20 941875 1 Nipple 21 18677 1 Gasket 22 950046 1 Cross recessed screw 23 955893 1 Washer 24 965560 1 Bracket 25 952632 1 Clamp 26 941906 1 Spring washer 27 955825 1 Hexagon nut 30 876352 1 Gasket kit

7745740- 25- 54162385 TWD1230ME

DESCRIPTION

NOTES (3825106) Included in gasket kit.

(191894)

Included in gasket kit.

M8x35mm Included in gasket kit.

Included in gasket kit.

M8x20mm Included in gasket kit.

Included in gasket kit.

Included in gasket kit.

Included in gasket kit.

53087

Upd:7/25/2022

255

Upd:7/25/2022

Turbo, High Mounted, SNXXXXXXXXXX/238057-

53087

7745740 -255 -54162384 TWD1230ME

Turbo, High Mounted, SNXXXXXXXXXX/238057-

REF PART NO. QTY 1 3802066 1 Turbocharger parts not sold separately 2 470939 1 Gasket 3 468891 4 Stud 4 8194568 4 Flange lock nut 5 470467 4 Spacer sleeve 6 468219 4 Lock washer 7 3827670 1 Oil feed hose 8 420641 1 Plane gasket 9 8192268 1 Flange 10 946470 2 Flange screw 11 942007 1 Hollow screw 12 11998 1 Gasket 13 942703 1 Gasket 14 978869 1 Clamp 15 863551 1 Oil return pipe 16 946173 2 Flange screw 17 420643 1 Plane gasket 18 466328 1 Hose 19 994559 2 Hose clamp 20 941875 1 Nipple 21 18677 1 Gasket 22 950046 1 Cross recessed screw 23 955893 1 Washer 24 965560 1 Bracket 25 952632 1 Clamp 26 941906 1 Spring washer 27 955825 1 Hexagon nut 28 470327 1 Hose 29 943482 2 Hose clamp 30 876352 1 Gasket kit

7745740- 255- 54162384 TWD1230ME

DESCRIPTION

255 NOTES (863501) Included in gasket kit.

(191894)

Included in gasket kit.

M8x35mm Included in gasket kit.

Included in gasket kit.

M8x20mm Included in gasket kit.

Included in gasket kit.

Included in gasket kit.

Included in gasket kit.

53087

Upd:7/25/2022

Turbocharger, Components

25

Upd:7/25/2022

53091

7745740 -25 -54152994 TWD1230ME

Turbocharger, Components

25

REF PART NO. QTY 1 3802044 1 Turbocharger 2 (1695712) 1 Rotor 3 1 Bearing housing 4 1 Locating pin 5 (1695431) 1 Turbine 6 (467555) 1 Piston ring 7 (422360) 1 Lock ring 8 1 End plate 9 1 Sleeve 10 2 Bearing bushing 11 (417727) 4 Lock ring 12 (467026) 2 Thrust ring 13 1 Thrust bearing 14 (422660) 1 Spacer sleeve 15 (422662) 1 Splash plate 16 (467556) 1 Ring retainer 17 (411794) 2 Piston ring 18 1 Lock 19 (465027) 1 Pin 20 (420467) 1 Lock ring 21 (848292) 1 Compressor wheel 22 (1518784) 1 Nut 23 1 Type plate 24 2 Screw 25 420641 1 Plane gasket 26 1543360 1 Gasket 27 1 Turbine housing 28 (422667) 1 Clamp 29 (1695714) 1 Hexagon nut 30 470939 1 Gasket 31 1 Housing 32 (420470) 10 Screw 33 (411809) 10 Spring washer 34 (1695715) 5 Washer 35 275946 1 Repair kit

DESCRIPTION

7745740- 25- 54152994

53091

TWD1230ME

NOTES (847827)

Upd:7/25/2022

Turbocharger, Components

255 1 17

29

18 21

23

13

14

9

19

6

24

16

8

20

22

15

14

7

26

25

27 28

4 3 10

30 13 5

11

14

2

12

32 31

33

Upd:7/25/2022

53097

7745740 -255 -54144882 TWD1230ME

Turbocharger, Components

REF PART NO. QTY 1 3802066 1 Turbocharger 2 1 Turbine housing 3 1 Rotor unit 4 (863845) 1 Rotor kit 5 1 Shaft 6 1 Turbine rotor 7 (1695964) 1 Lock nut 8 (1695965) 1 Sleeve 9 1695966 1 Thrust washer 10 1 Bearing housing 11 (466685) 1 Piston ring 12 1 Heat shield 13 (1695970) 2 Bushing 14 (411790) 4 Snap ring 15 (1697670) 1 Thrust bearing 16 3 Screw 17 1 Lock ring 18 (1695972) 1 Splash plate 19 (1695971) 1 Piston ring 20 1 O-ring 21 (1695968) 1 End plate 22 1 Snap ring 23 3 Washer 24 (411776) 3 Lock washer 25 1 Compressor housing 26 (1695980) 6 Screw 27 (411776) 3 Lock washer 28 (1695981) 3 Attaching plate 29 (1695982) 8 Screw 30 420641 1 Plane gasket 31 420643 1 Plane gasket 32 470939 1 Gasket 33 275948 1 Overhaul kit

7745740- 255- 54144882 TWD1230ME

255 DESCRIPTION

NOTES (863501)

Included in 876352.

Included in 876352.

Included in 876352.

See group 99

53097

Upd:7/25/2022

Turbocharger, High Mounted

25 TWD1230ME

Upd:7/25/2022

53089

7745740 -25 -54158013 TWD1230ME

Turbocharger, High Mounted

25

TWD1230ME REF PART NO. QTY 1 3802078 1 Turbo parts not sold separately 2 470939 1 Gasket 3 468891 4 Stud 4 8194568 4 Flange lock nut 5 470467 4 Spacer sleeve 6 468219 4 Lock washer 7 865796 1 Oil pressure pipe 8 420641 1 Plane gasket 9 946173 2 Flange screw 10 942007 1 Hollow screw 11 11998 1 Gasket 12 942703 1 Gasket 13 978869 2 Clamp 14 955534 1 Hexagon screw 15 848685 1 Oil return pipe 16 946173 2 Flange screw 17 1543360 1 Gasket 18 466328 1 Hose 19 994559 2 Hose clamp 20 941875 1 Nipple 21 18677 1 Gasket 22 950046 1 Cross recessed screw 23 955893 1 Washer 24 965560 1 Bracket 25 952632 1 Clamp 26 941906 1 Spring washer 27 955825 1 Hexagon nut 28 876352 1 Gasket kit

7745740- 25- 54158013 TWD1230ME

DESCRIPTION

NOTES (3825106) Included in gasket kit.

(191894)

Included in gasket kit.

Included in gasket kit.

Included in gasket kit.

Included in gasket kit.

Included in gasket kit.

Included in gasket kit.

Included in gasket kit.

53089

Upd:7/25/2022

Turbocharger, Low Mounted

25 TWD1230ME

9

8

7

1

15 14

6 13

4

17

2 5 3

11 10 18

12

16 28 27

25

29

26

21 22

20 21 19

24 23

Upd:7/25/2022

53100

7745740 -25 -54152913 TWD1230ME

Turbocharger, Low Mounted

25

TWD1230ME REF PART NO. QTY 1 3802078 1 Turbo parts not sold separately 2 470939 1 Gasket 3 468891 4 Stud 4 8194568 4 Flange lock nut 5 470467 4 Spacer sleeve 6 468219 4 Lock washer 7 470659 1 Oil pressure pipe 8 420641 1 Plane gasket 9 946173 2 Flange screw 10 942007 1 Hollow screw 11 11998 1 Gasket 12 942703 1 Gasket 13 949746 1 Clamp 14 955534 1 Hexagon screw 15 942336 1 Spring washer 16 1545084 1 Return pipe 17 420643 1 Plane gasket 18 946173 2 Flange screw 19 479959 1 Elbow nipple 20 466328 1 Hose 21 994559 2 Hose clamp 22 (414692) 1 Bracket 23 955534 1 Hexagon screw 24 942336 1 Spring washer 25 952632 1 Clamp 26 950046 1 Cross recessed screw 27 955893 1 Washer 28 955825 1 Hexagon nut 29 876319 1 Gasket kit

7745740- 25- 54152913 TWD1230ME

DESCRIPTION

NOTES (3825106) Included in gasket kit.

(191894)

Included in gasket kit.

Included in gasket kit.

Included in gasket kit.

53100

Upd:7/25/2022

Turbocharger, Low Mounted

255

9

30 29 30

8

30 31

1

7 13

6

4

2

15

14

17

5 11

3

10

18

12 16

32 28 27 25 26

21 20 21 19

Upd:7/25/2022

22

24

23

53088

7745740 -255 -54157563 TWD1230ME

Turbocharger, Low Mounted

REF PART NO. QTY 1 3802066 1 Turbocharger 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32

470939 468891 8194568 470467 468219 470659 420641 946173 942007 11998 942703 949746 955534 942336 1545084 420643 946173 479959 466328 994559 (414692) 955534 942336 952632 950046 955893 955825 470327 1544731 (467650) 876319

1 4 4 4 4 1 1 2 1 1 1 1 1 1 1 1 2 1 1 2 1 1 1 1 1 1 1 1 2 1 1

7745740- 255- 54157563 TWD1230ME

255 DESCRIPTION

Gasket Stud Flange lock nut Spacer sleeve Lock washer Oil pressure pipe Plane gasket Flange screw Hollow screw Gasket Gasket Clamp Hexagon screw Spring washer Return pipe Plane gasket Flange screw Elbow nipple Hose Hose clamp Bracket Hexagon screw Spring washer Clamp Cross recessed screw Washer Hexagon nut Hose Hose clamp Heat shield Gasket kit

NOTES (863501) Included in gasket kit.

(191894)

Included in gasket kit.

Included in gasket kit.

Included in gasket kit.

53088

Upd:7/25/2022

263

Upd:7/25/2022

Belt Tensioner Device, Early Design

47344

7745740 -263 -54152719 TWD1230ME

Belt Tensioner Device, Early Design

REF PART NO. QTY 1 1 Vibration damper 2 1 Pulley, alternator 3 1 V-belt, alternator 4 1 Pulley, crankshaft 5 1 Pulley, water pump 6 978777 1 V-belt 7 847892 1 Belt tensioner 7A 843926 1 Spindle 8 843927 2 Wear washer 9 845215 1 Torsion spring 10 941908 1 Spring washer 11 970958 1 Hexagon screw 12 971089 1 Lock nut 13 847034 1 Link arm 14 946176 2 Bearing bushing 15 843925 1 Spindle 16 1661878 1 Pulley 17 844049 2 Protecting plate 18 914462 2 Snap ring 19 914533 1 Snap ring 20 965862 2 Sealing ring 21 1544092 1 Ball bearing 22 845208 1 Spacer sleeve 23 914170 1 Lubricating nipple 24 18702 1 Washer 25 959821 1 Hexagon screw 26 941911 1 Spring washer 27 955542 1 Hexagon screw 28 942336 1 Spring washer 29 876020 1 Spring kit

7745740- 263- 54152719 TWD1230ME

263 DESCRIPTION

NOTES See group 21 See group 30 See group 30 See group 21 See group 26 (966398)

Included in spring kit 876020.

Included in spring kit 876020.

Included in spring kit 876020.

Included in spring kit 876020.

Included in spring kit 876020.

(844048)

Included in spring kit 876020.

Included in spring kit 876020.

Included in spring kit 876020.

Included in spring kit 876020.

Included in spring kit 876020.

Included in spring kit 876020.

See group 99

47344

Upd:7/25/2022

26

Belt Tensioner Device, Late Design

TWD1230ME

Upd:7/25/2022

53114

7745740 -26 -54162427 TWD1230ME

Belt Tensioner Device, Late Design

26

TWD1230ME REF PART NO. QTY 1 1664689 1 Belt tensioner 2 1664691 1 Intermediate lever 3 946176 2 Bearing bushing 4 1664696 1 Protecting casing 5 1664695 1 Pivot pin 6 942089 1 O-ring 7 962548 1 Support ring 8 941831 1 Shim 9 951077 1 Snap ring 10 1661878 1 Pulley 11 471430 1 Body 12 914462 1 Snap ring 13 1 Pulley 14 1 Pulley 15 978777 1 V-belt 16 1676307 1 Spring 17 8152212 1 Bracket 18 955536 2 Hexagon screw

7745740- 26- 54162427 TWD1230ME

DESCRIPTION

SEE SEC.

NOTES

54153470 54152748 L=2x1325mm

53114

Upd:7/25/2022

26

Upd:7/25/2022

Belt Tensioner Device, Late Design

53114

7745740 -26 -54162426 TWD1230ME

Belt Tensioner Device, Late Design

REF PART NO. QTY 1 1664689 1 Belt tensioner 2 1664691 1 Intermediate lever 3 946176 2 Bearing bushing 4 1664696 1 Protecting casing 5 1664695 1 Pivot pin 6 942089 1 O-ring 7 962548 1 Support ring 8 941831 1 Shim 9 951077 1 Snap ring 10 1661878 1 Pulley 11 471430 1 Body 12 914462 1 Snap ring 13 1 Pulley 14 1 Pulley 15 978777 1 V-belt 16 1676307 1 Spring 17 8152212 1 Bracket 18 955536 2 Hexagon screw

7745740- 26- 54162426 TWD1230ME

26 DESCRIPTION

SEE SEC.

NOTES

54153304 54152748 L=2x1325mm

53114

Upd:7/25/2022

Cooling Water Filter

26

13 12 10

10 9 11

8

9

11 8

7

7

14

15

8

8

16

8

8

2

6 5 4

1

3

Upd:7/25/2022

46321

7745740 -26 -54171085 TWD1230ME

Cooling Water Filter

26

REF PART NO. QTY 1 (836462) 1 Bracket 2 366822 1 Filter 3 955525 3 Hexagon screw 4 941907 3 Spring washer 5 (836440) 1 Filter housing 6 961606 1 Hose nipple 7 952969 X Hose 8 943472 6 Hose clamp 9 (365287) 2 Faucet 10 827932 2 T-pipe 11 82745 2 Shut-off cock 12 821335 1 Adapter 13 469328 1 Gasket 14 976040 1 Hose nipple 15 952969 X Hose 16 365275 1 Flow indicator

DESCRIPTION

7745740- 26- 54171085

46321

TWD1230ME

NOTES

L=4000mm

(961656) L=80mm

Upd:7/25/2022

Oil Cooler: TWD1230M

260

20

23

21

24 15 22

13

27

12

16

14

14

3

19 17

18

5 7 21 4 6 1 8

9

26

10 2

25

11

26

2

Upd:7/25/2022

53109

7745740 -260 -54170415 TWD1230ME

Oil Cooler: TWD1230M

REF PART NO. QTY DESCRIPTION SEE SEC. 1 468612 1 Oil 2 479979 1 Plug 3 1 Oil filter housing 54170447 4 468652 1 Guide washer 5 469483 2 Sealing ring 6 1545255 1 Tensioning band, upper 7 924072 2 Stud 8 955782 2 Hexagon nut 9 976944 2 Washer 10 1545256 1 Tensioning band, lower 11 1545257 1 Shoulder screw 12 (468774) 1 Tube 479612 1 Pipe 13 470527 1 Sealing ring 14 942624 2 Flange screw 15 941907 1 Spring washer 16 (468772) 1 Bracket (479616) 1 Bracket 17 944386 X Rubber hose 18 994560 2 Hose clamp 19 470419 1 Tube 20 21 22 23 24 25 26 27

479614 470527 942624 (468684) 940161 191172 468706 994560 (470721)

1 1 2 1 1 1 1 2 1

7745740- 260- 54170415 TWD1230ME

Pipe Sealing ring Flange screw Attaching plate Hexagon screw Washer Hose Hose clamp Spacer sleeve

260 NOTES (180759)

(960141)

SN-XXXXXXXXXX/210691 SNXXXXXXXXXX/210692-

SN-XXXXXXXXXX/210691 SNXXXXXXXXXX/210692L=80mm Repl by pipe 479612, pipe 479614, bracket 479616., SN-XXXXXXXXXX/210691 SNXXXXXXXXXX/210692-

53109

Upd:7/25/2022

Plastic Expansion Tank

261 TWD1230ME

Upd:7/25/2022

53111

7745740 -261 -54151917 TWD1230ME

Plastic Expansion Tank

261

TWD1230ME REF PART NO. QTY 1 11033385 1 Expansion tank 2 11110005 1 Rubber collar 3 1542591 1 Pressure cap 4 865754 2 Orifice sleeve 5 11031743 1 Nipple 6 960164 1 O-ring 7 943473 1 Hose clamp 8 11994 1 Gasket 9 947660 1 Plug 1 Level indicator 10 943366 X Rubber hose 11 994556 2 Hose clamp 12 865573 2 Bracket 13 955294 4 Hexagon screw 14 11075152 2 Tensioning band 15 11025992 4 Pin 16 976944 4 Washer 17 948645 4 Flange lock nut

7745740- 261- 54151917 TWD1230ME

DESCRIPTION

SEE SEC.

NOTES 12L (11033334)

(926244) 54151885 54151885 L=300mm (13776)

(960141)

53111

Upd:7/25/2022

261

Upd:7/25/2022

Radiator and Fan, Earlier Prod.

53113

7745740 -261 -54152811 TWD1230ME

Radiator and Fan, Earlier Prod.

REF PART NO. QTY 1 1664500 1 Radiator 2 847352 2 Radiator bracket 3 849170 2 Rubber cushion 4 955850 4 Hexagon nut 5 940280 4 Spring washer 6 807228 2 Sleeve 7 955295 8 Hexagon screw 8 941907 8 Spring washer 9 (846884) 1 Bracket (846885) 1 Bracket 10 955294 4 Hexagon screw 11 941907 4 Spring washer 12 976944 2 Washer 13 845436 1 Expansion tank 14 946173 4 Flange screw 15 845202 1 Radiator hose 16 955782 4 Hexagon nut 17 866095 1 Pressure cap 18 947760 1 Flange screw 1 Level indicator 19 11994 1 Gasket 20 192618 X Hose 21 18387 1 Clamp 22 976943 1 Washer 23 949607 1 Spring washer 24 955269 1 Hexagon screw 25 479953 1 Elbow nipple 26 994556 2 Hose clamp 27 943366 X Rubber hose 28 (942240) 1 Elbow nipple 29 943471 2 Hose clamp 30 952969 X Hose 31 (942240) 1 Elbow nipple 32 949379 1 Clamp 33 8152116 1 Connecting pipe 34 845422 1 Plastic plug 35 994560 1 Hose clamp 36 469477 1 Sealing ring 37 940135 2 Hexagon screw 38 941907 2 Spring washer 39 847404 1 Radiator hose 40 943480 4 Hose clamp 41 479954 1 Nipple 42 947893 1 Shut-off cock 43 476279 1 Protecting cap 44 479977 1 Plug 45 (475820) 1 Fan shroud 46 955295 2 Hexagon screw 47 941907 2 Spring washer 48 976944 2 Washer 49 955271 2 Hexagon screw 50 941906 2 Spring washer 51 976943 2 Washer 52 1664910 1 Fan ring 53 476612 1 Sealing strip 54 1544650 1 Hose clamp 55 955780 1 Hexagon nut 56 940090 1 Washer 57 955294 4 Hexagon screw 58 941907 4 Spring washer 59 976944 4 Washer 60 823495 4 Spacer sleeve 61 (844012) 1 Bracket 7745740- 261- 54152811 TWD1230ME

261 DESCRIPTION

SEE SEC.

NOTES

(833720)

Left Right

(960141) 12L (848525)

(350578) 54151885 54151885 L=1400mm (960139)

Early type Earlier production, L=450mm (13776)

L=850mm

(1660063)

Early type (952077)

(960141)

(960139) (1664483)

(960141)

53113

Upd:7/25/2022

Radiator and Fan, Earlier Prod.

261

REF PART NO. QTY DESCRIPTION 62 955536 2 Hexagon screw 63 942336 2 Spring washer 64 843868 1 Fan, suction type 843869 1 Fan, pusher type 65 946472 6 Flange screw 66 (475886) 1 Radiator stay 67 866857 4 Rubber bushing 68 252202 2 Spacer sleeve 69 191940 4 Washer 70 941912 2 Spring washer 71 955793 3 Hexagon nut 72 948092 1 T-pipe 73 994556 4 Hose clamp 74 943366 X Rubber hose, radiator 75 943366 X Rubber hose, therm. housing

7745740- 261- 54152811 TWD1230ME

SEE SEC.

NOTES

D=750mm D=750mm

L=450mm (13776) L=700mm (13776)

53113

Upd:7/25/2022

Radiator and Fan, Later Prod.: senare utförande

261 TWD1230ME

63

13 14

61

17 18 61

60

61

23 22 21

62 16 12

30 31

20

33

61 19

32

24 9

10 11 59 585755

34

54 56 55 57

15

59

5755

29 56

25 37

26

55 57

35

5 8 59

37

44

45 46

53 47 48 50 51

52

49

39

1

43

42

41

40 37

37 38

2

36 4 5

8 7 6

27 25 3 5 4

Upd:7/25/2022

28 26

53112

7745740 -261 -54152870 TWD1230ME

Radiator and Fan, Later Prod.: senare utförande

261

TWD1230ME REF PART NO. QTY 1 1664500 1 Radiator 2 847352 2 Radiator bracket 3 849170 2 Rubber cushion 4 955850 4 Hexagon nut 5 940280 4 Spring washer 6 807228 2 Sleeve 7 955295 8 Hexagon screw 8 941907 8 Spring washer 9 (846884) 1 Bracket (846885) 1 Bracket 10 955294 4 Hexagon screw 11 941907 4 Spring washer 12 845436 1 Expansion tank 13 955294 4 Hexagon screw 14 941907 4 Spring washer 15 955782 4 Hexagon nut 16 866095 1 Pressure cap 17 947760 1 Flange screw 1 Level indicator 18 11994 1 Gasket 19 192618 X Hose 20 18387 1 Clamp 21 976943 1 Washer 22 949607 1 Spring washer 23 955269 1 Hexagon screw 24 (942240) 1 Elbow nipple 25 943471 2 Hose clamp 26 952969 X Hose 27 (942240) 1 Elbow nipple 28 949379 1 Clamp 29 8152116 1 Connecting pipe 30 845422 1 Plastic plug 31 994560 1 Hose clamp 32 469477 1 Sealing ring 33 940135 2 Hexagon screw 34 941907 2 Spring washer 35 1544427 1 Radiator hose 36 845202 1 Radiator hose 37 943480 4 Hose clamp 38 479977 1 Plug 39 (475820) 1 Fan shroud 40 946544 2 Flange screw 41 976943 2 Washer 42 946173 4 Flange screw 43 976944 4 Washer 44 1664910 1 Fan ring 45 476612 1 Sealing strip 46 1544650 1 Hose clamp 47 946173 4 Flange screw 48 976944 4 Washer 49 (844012) 1 Bracket 50 955536 2 Hexagon screw 51 942336 2 Spring washer 52 843868 1 Fan, suction type 843869 1 Fan, pusher type 53 946472 6 Flange screw 54 (475886) 1 Radiator stay 55 866857 4 Rubber bushing 56 252202 2 Spacer sleeve 57 191940 4 Washer 58 941912 2 Spring washer 59 955793 3 Hexagon nut 60 948092 1 T-pipe 7745740- 261- 54152870 TWD1230ME

DESCRIPTION

SEE SEC.

NOTES

Left Right

12L (848525)

54151885 54151885 L=1400mm (960139)

L=850mm

(952077)

(960139) (969599) (960141)

(960141)

D=750mm D=750mm

53112

Upd:7/25/2022

Radiator and Fan, Later Prod.: senare utförande

261

TWD1230ME REF PART NO. QTY DESCRIPTION 61 993979 4 Hose clamp 62 943366 X Rubber hose, radiator 63 943366 X Rubber hose, therm. housing

7745740- 261- 54152870 TWD1230ME

53112

SEE SEC.

NOTES L=450mm (13776) L=700mm (13776)

Upd:7/25/2022

Water Pump and Thermostat Housing

262 TWD1230ME

74

63

64

73

60

59

57

58

64

58 59

49

72

50

71 48

41

29

62 61 44

30

43

42 10

11

25 13 14 46 47

26

45

52

2 28

36

51

24 12 27 37

55

19

54

9

35

31

1 15 16

38

56 53

7

40

39

66

8

6

69 67

34 33

32

21

22 23 20

22

65 18 17

70

68

3 5 4

75 76

Upd:7/25/2022

53110

7745740 -262 -54152748 TWD1230ME

Water Pump and Thermostat Housing

262

TWD1230ME REF PART NO. QTY DESCRIPTION SEE SEC. 1 8149937 1 Coolant pump 2 1675947 1 Shaft 3 1 Stub axle 4 470265 1 Gear 5 181286 1 Ball bearing 6 940100 3 Hexagon screw 7 1545359 1 Lock plate 8 1545358 1 Lock plate 9 1 Housing 10 941906 4 Spring washer 11 955513 4 Hexagon screw 12 469418 1 Cover 13 925262 1 O-ring 14 1675944 1 Impeller 15 1676561 1 Sealing ring 16 184816 1 Ball bearing 17 978293 1 Sealing ring 18 925257 1 O-ring 19 1664473 2 O-ring 20 955542 4 Hexagon screw 21 955535 1 Hexagon screw 22 942336 5 Spring washer 23 940097 1 Washer 24 470396 1 Thermostat housing 25 1 Ect sensor 26 1 Gasket 27 423352 1 Gasket 28 (862338) 1 Thermostat housing, upper 29 959798 6 Hexagon screw 30 940097 2 Washer 31 478942 1 Thermostat housing 32 1161231 X Sealant 1161277 X Sealant 33 955535 5 Hexagon screw 955541 2 Hexagon screw 34 942336 7 Spring washer 35 951973 2 Spring pin 36 8149186 1 Thermostat 37 1675847 1 Pulley 38 1675786 1 Fan hub 39 955535 4 Hexagon screw 40 942336 4 Spring washer 41 475888 1 Anchorage 42 845435 1 Connecting pipe 43 845422 1 Plastic plug 44 994560 1 Hose clamp 45 469477 1 Sealing ring 46 940135 2 Hexagon screw 47 941907 2 Spring washer 48 479977 2 Plug 49 960632 2 Plug 50 11998 2 Gasket 51 1544710 1 Sealing ring 52 1544410 1 Sealing ring 53 1 V-belt 54162427 54 947760 4 Flange screw 55 (1675852) 1 Fan hub 56 969407 2 Six point socket scr 57 847512 1 Coolant pipe 479601 1 Water pipe 58

468463

X Gasket

7745740- 262- 54152748 TWD1230ME

NOTES SN2120214926Incuded in kit 276814.

Incuded in kit 276814.

Incuded in kit 276814.

Incuded in kit 276814.

Incuded in kit 276814.

Incuded in kit 276814.

Incuded in kit 276814.

Incuded in kit 276814.

Incuded in kit 276814., (1675943) Incuded in kit 276814., (183894) Incuded in kit 276814.

Incuded in kit 276814.

Incuded in kit 276814.

See group 30 See group 30

304ml 10g L=32mm L=76mm

86°C (1676306)

(952077)

(969569) Repl by 479601 3 ea are included in water pipe 847512. 1 ea is included in water pipe 479601.

3 ea are included in water pipe 847512. 1 ea is included in water pipe 479601.

53110

Upd:7/25/2022

Water Pump and Thermostat Housing

262

TWD1230ME REF PART NO. QTY DESCRIPTION 59 467366 X Plug 60 423281 6 O-ring 61 955525 12 Hexagon screw 62 941907 12 Spring washer 63 470464 1 Radiator hose 64 943479 2 Hose clamp 65 847449 1 Connecting pipe 66 925092 1 O-ring 67 940135 3 Hexagon screw 68 955536 2 Hexagon screw 69 941907 3 Spring washer 70 479977 2 Plug 71 479954 1 Nipple 72 192555 1 Nipple 73 X Hose clamp 74 X Rubber hose 75 1 Belt tensioner 76 276814 1 Repair kit, water pump

7745740- 262- 54152748 TWD1230ME

SEE SEC.

NOTES

(952077)

54152870 54152870 54152719 See group 99

53110

Upd:7/25/2022

Water Pump and Thermostat Housing, Earlier Prod.

262

59 56 72

63

57

63

62

58

71

57 58

70 69

50 43

31

61 46

60

32

45

44

10

11

27 13 14 48

28

49

15

52

47

2 30

38

51

26 12 55

29

54

37

9

21

1

33 18

34

20

16

65

36 35

39

67 66 34A 23

6

24 25

7

22

8 24

19

64

5 4

42

68

66A

3

53

17

40

41

40

73 74

Upd:7/25/2022

53115

7745740 -262 -54152627 TWD1230ME

Water Pump and Thermostat Housing, Earlier Prod.

REF PART NO. QTY DESCRIPTION 1 1545261 1 Water pump 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 34A 35 36 37 38 39 40

468249 470265 181286 468247 940100 1545359 1545358 941906 955513 469418 925262 468244 8121826 421306 1545283 1676432 70913 1660609 958811 925257 1664473 955542 955535 942336 940097 470396

423352 (862338) 959798 940097 (468635) 423351 1161231 955535 955541 942336 951973 8149186 468445

1 1 1 1 3 1 2 1 4 4 1 1 1 1 1 1 1 1 1 1 1 2 4 1 5 1 1 1 1 1 1 6 2 1 1 X 5 2 7 2 1 1 2

Shaft Gear Ball bearing Spindle Hexagon screw Lock plate Lock plate Housing Spring washer Hexagon screw Cover O-ring Impeller Pump rotor Wear ring Sealing ring Sealing ring Deflector Ball bearing Sealing ring O-ring O-ring Hexagon screw Hexagon screw Spring washer Washer Thermostat housing Ect sensor Gasket Gasket Thermostat housing Hexagon screw Washer Lower section Gasket Sealant Hexagon screw Hexagon screw Spring washer Spring pin Thermostat V-belt pulley Ball bearing

41

1 Spacer sleeve

42

1 Lock ring

43 44 45 46 47 48 49 50 51 52 53 54 55

475888 845435 845422 994560 949658 940135 941907 479977 1544710 1544410 476976 955536 942336

1 1 1 1 1 2 2 2 1 1 1 4 4

7745740- 262- 54152627 TWD1230ME

Anchorage Connecting pipe Plastic plug Hose clamp O-ring Hexagon screw Spring washer Plug Sealing ring Sealing ring Fan hub Hexagon screw Spring washer

SEE SEC.

262 NOTES

SN-2120214925 Repl by 8149937

Repl by 8121826+1676432

For 468244 For 8121826

See group 30 See group 30

If gasket has been used, gasket should be used again.

L=32mm L=76mm

86°C (1676306) Replaced by repair kit 876613, which contains 2 ea ball bearings, spacer sleeve and circlip.

Replaced by repair kit 876613, which contains 2 ea ball bearings, spacer sleeve and circlip.

Replaced by repair kit 876613, which contains 2 ea ball bearings, spacer sleeve and circlip.

(952077)

53115

Upd:7/25/2022

Water Pump and Thermostat Housing, Earlier Prod.

REF PART NO. QTY DESCRIPTION 56 847512 1 Coolant pipe 479601 1 Water pipe 57 468463 X Gasket 58

467366

X Plug

59 60 61 62 63 64 65 66 66A 67 68 69 70 71 72 73 74

423281 955525 941907 470464 943479 847449 925092 940135 955536 941907 479977 479954 192555

6 12 12 1 2 1 1 3 2 3 2 1 1 X X 1 1

275615

7745740- 262- 54152627 TWD1230ME

SEE SEC.

O-ring Hexagon screw Spring washer Radiator hose Hose clamp Connecting pipe O-ring Hexagon screw Hexagon screw Spring washer Plug Nipple Nipple Hose clamp 54152811 Hose 54152811 Belt tensioner 54152719 Repair kit, water pump

262

NOTES 468463 and 467366 is included., Repl by 479601 468463 and 467366 is included.

3 ea are included in water pipe 847512. 1 ea is included in water pipe 479601.

3 ea are included in water pipe 847512. 1 ea is included in water pipe 479601.

(952077) (190130)

(875842) see group 99

53115

Upd:7/25/2022

Manual Speed Control

270 TWD1230ME

Upd:7/25/2022

47321

7745740 -270 -54143081 TWD1230ME

Manual Speed Control

270

TWD1230ME REF PART NO. QTY 1 (865548) 1 Bracket 2 863606 1 Intermediate lever 3 (865843) 1 Cube 4 848236 1 Cube 5 967949 7 Flange screw 6 945408 2 Flange nut 7 963106 1 Lock nut 8 955892 2 Washer 9 949607 2 Spring washer 10 664822 2 Split pin 11 849648 1 Support 12 862775 1 Wing screw 13 945407 1 Flange nut 14 1 Lever, fuel inj. pump

DESCRIPTION

7745740- 270- 54143081

47321

TWD1230ME

NOTES (865657)

(965175)

Upd:7/25/2022

Manual Speed Control

270

Upd:7/25/2022

47323

7745740 -270 -54151940 TWD1230ME

Manual Speed Control

REF PART NO. QTY 1 823695 1 Control arm 2 848236 1 Cube 3 955892 1 Washer 4 949607 1 Spring washer 5 664822 1 Split pin 6 955272 1 Hexagon screw 7 949607 1 Spring washer 8 848226 1 Adjusting screw 9 192354 1 Wing nut 10 848227 1 Bracket 863640 1 Bracket 11 844540 2 Screw 12 955274 2 Hexagon screw 13 949607 4 Spring washer

7745740- 270- 54151940 TWD1230ME

270 DESCRIPTION

NOTES

SN-110127402/XXXXXX SN110127403/XXXXXX-

47323

Upd:7/25/2022

Mechanical Stop Device

270

Upd:7/25/2022

43698

7745740 -270 -54151972 TWD1230ME

Mechanical Stop Device

REF PART NO. QTY 1 848677 1 Intermediate lever 2 (239059) 1 Cover 3 239056 1 Spring 4 804783 1 Cube 5 955224 2 Hexagon screw 6 955891 1 Washer

7745740- 270- 54151972 TWD1230ME

270 DESCRIPTION

43698

Upd:7/25/2022

Mechanical Stop Device

270 TWD1230ME

Upd:7/25/2022

43694

7745740 -270 -54142937 TWD1230ME

Mechanical Stop Device

270

TWD1230ME REF PART NO. QTY 1 862191 1 Cube 2 955244 2 Hexagon screw 3 664822 1 Split pin 4 955894 1 Washer 5 (69556) 1 Spring washer 6 865742 1 Intermediate lever, fuel inj. pump

7745740- 270- 54142937 TWD1230ME

DESCRIPTION

43694

Upd:7/25/2022

27

Stop Solenoid 24V, Energized to Run

TWD1230ME

Upd:7/25/2022

53066

7745740 -27 -54153855 TWD1230ME

Stop Solenoid 24V, Energized to Run

27

TWD1230ME REF PART NO. QTY DESCRIPTION 1 821540 2 Spacer sleeve 2 3825561 1 Bracket 3 863450 1 Control rod 4 3826742 1 Actuator solenoid 5 (969294) 1 Retaining ring 6 847333 1 Return spring 7 940097 2 Washer 8 945408 4 Flange nut 9 946440 4 Flange screw 10 955536 2 Hexagon screw 11 955782 1 Hexagon nut 12 849653 1 Cube 13 955781 1 Hexagon nut 14 664822 1 Split pin 15 (69556) 1 Spring washer 16 847189 1 Intermediate lever 3825586 1 Intermediate lever 17 955271 2 Hexagon screw 18 949607 2 Spring washer 19 955781 2 Hexagon nut 20 955892 1 Washer 21 (4804923) 1 Intermediate lever, fuel inj. pump 22 955244 1 Hexagon screw 23 873641 1 Wiring harness

7745740- 27- 54153855 TWD1230ME

53066

NOTES (849462) (876789) TH=2,0mm (968862)

SN-XXXXXXXXXX/227481 SNXXXXXXXXXX/227482-

Upd:7/25/2022

270

Upd:7/25/2022

Stop Solenoid 24V, Energized to Run. Earlier Prod

53064

7745740 -270 -54153887 TWD1230ME

Stop Solenoid 24V, Energized to Run. Earlier Prod

270

REF PART NO. QTY DESCRIPTION 1 876593 1 Control magnet kit 2 847333 1 Return spring 3 914456 1 Snap ring 4 862162 1 Bracket 5 940114 1 Hexagon screw 6 942336 1 Spring washer 7 946440 4 Flange screw 8 945408 4 Flange nut 9 829653 1 Spacer sleeve 10 822791 1 Spacer sleeve 11 942336 1 Spring washer 12 955543 1 Hexagon screw 13 862010 1 Pull rod 13A 848677 1 Intermediate lever 14 955782 1 Hexagon nut 15 907824 1 Split pin 16 (872933) 1 Timer relay 17 (872932) 1 Adapter X cables and terminals X electrical materials 18 9518230 1 Relay 19 948211 1 Cable tie 949666 1 Cable tie, with mount. Hole

NOTES Replaced by control solenoid kit 3826742 and harness 873638., 24V TH=2,0mm

7745740- 270- 54153887

53064

TWD1230ME

(968862)

(4786690) (948210)

Upd:7/25/2022

270

Upd:7/25/2022

Stop Solenoid 24V, Energized to Run. Later Prod

47320

7745740 -270 -54153876 TWD1230ME

Stop Solenoid 24V, Energized to Run. Later Prod

REF PART NO. QTY 1 3826742 1 Actuator solenoid 2 847009 1 Return spring 3 914456 1 Snap ring 4 862162 1 Bracket 5 940114 1 Hexagon screw 6 942336 1 Spring washer 7 946440 4 Flange screw 8 945408 4 Flange nut 9 822255 1 Spacer sleeve 10 822791 1 Spacer sleeve 11 942336 1 Spring washer 12 955544 1 Hexagon screw 13 862010 1 Pull rod 13A 848677 1 Intermediate lever 14 955782 1 Hexagon nut 15 907824 1 Split pin 16 873638 1 Cable kit

7745740- 270- 54153876 TWD1230ME

DESCRIPTION

270 NOTES (876836) TH=1,4mm (843401)

(968862)

47320

Upd:7/25/2022

27

Stop Solenoid 24V, Energized to Stop

TWD1230ME

Upd:7/25/2022

53067

7745740 -27 -54153896 TWD1230ME

Stop Solenoid 24V, Energized to Stop

27

TWD1230ME REF PART NO. QTY DESCRIPTION 1 821540 2 Spacer sleeve 2 3825561 1 Bracket 3 866042 1 Threaded rod 4 3826742 1 Actuator solenoid 5 (969294) 1 Retaining ring 6 847333 1 Return spring 7 940097 2 Washer 8 945408 6 Flange nut 9 946440 4 Flange screw 10 955536 2 Hexagon screw 11 959080 1 Angle ball joint 12 955782 1 Hexagon nut 13 865742 1 Intermediate lever, fuel inj. pump 14 955244 1 Hexagon screw 15 873638 1 Cable kit

7745740- 27- 54153896 TWD1230ME

53067

SEE SEC.

NOTES (849462) 24V (876789) TH=2,0mm (968862)

54142937 54142937

Upd:7/25/2022

270

Upd:7/25/2022

Stop Solenoid 24V, Energized to Stop. Earlier Prod

53064

7745740 -270 -54151956 TWD1230ME

Stop Solenoid 24V, Energized to Stop. Earlier Prod

270

REF PART NO. QTY DESCRIPTION 1 876593 1 Control magnet kit 2 847333 1 Return spring 3 914456 1 Snap ring 4 862162 1 Bracket 5 940114 1 Hexagon screw 6 942336 1 Spring washer 7 946440 4 Flange screw 8 945408 4 Flange nut 9 829653 1 Spacer sleeve 10 822791 1 Spacer sleeve 11 942336 1 Spring washer 12 955543 1 Hexagon screw 13 863626 1 Pull rod 13A 848677 1 Intermediate lever 14 955782 1 Hexagon nut 15 907824 1 Split pin 16 (872933) 1 Timer relay 17 (872932) 1 Adapter X cables and terminals X electrical materials 18 9518230 1 Relay 19 948211 1 Cable tie 949666 1 Cable tie, with mount. Hole

NOTES Replaced by control solenoid kit 3826742 and harness 873638., 24V TH=2,0mm

7745740- 270- 54151956

53064

TWD1230ME

(968862)

(4786690) (948210)

Upd:7/25/2022

270

Upd:7/25/2022

Stop Solenoid 24V, Energized to Stop. Later Prod

47320

7745740 -270 -54153907 TWD1230ME

Stop Solenoid 24V, Energized to Stop. Later Prod

REF PART NO. QTY 1 3826742 1 Actuator solenoid 2 847009 1 Return spring 3 914456 1 Snap ring 4 862162 1 Bracket 5 940114 1 Hexagon screw 6 942336 1 Spring washer 7 946440 4 Flange screw 8 945408 4 Flange nut 9 829653 1 Spacer sleeve 10 822791 1 Spacer sleeve 11 942336 1 Spring washer 12 955544 1 Hexagon screw 13 863626 1 Pull rod 13A 848677 1 Intermediate lever 14 955782 1 Hexagon nut 15 907824 1 Split pin 16 873638 1 Cable kit

7745740- 270- 54153907 TWD1230ME

DESCRIPTION

270 NOTES (876836) TH=1,4mm (843401)

(968862)

47320

Upd:7/25/2022

Alternator 28V 45A, Components

30

24

25 15 17

16

1

13

14 4 5

11

8

7

6

26

2 3

18 19

12

20

9 10

21

Upd:7/25/2022

46289

23

22

7745740 -30 -54151871 TWD1230ME

Alternator 28V 45A, Components

30

REF PART NO. QTY 1 1578140 1 Alternator 2 (244345) 1 Stator 3 (244339) 1 Bearing housing 4 (1698433) 1 Rotor 5 183486 1 Ball bearing 6 (1698179) 1 Retainer 7 (244328) 1 Ball bearing 8 (244331) 1 O-ring 9 (244343) 1 Rectifier 10 (244336) 3 Screw 11 844839 1 Slip ring 12 (244342) 1 Alternator housing 13 (3523052) 4 Screw 14 (25261) 4 Washer 15 244347 1 Capacitor 16 (241138) 1 Screw 17 941905 1 Spring washer 18 (244338) 1 Gasket 19 1625880 1 Charge regulator 20 244490 1 Brush set 21 1698435 2 Carbon brush set 22 (243098) 2 Screw 23 941904 2 Spring washer 24 829200 2 Protective cap 25 (273573) 1 Repair kit 26 (273503) 1 Repair kit

DESCRIPTION

7745740- 30- 54151871

46289

TWD1230ME

NOTES 28V 45A

(244340) (243287)

(241136) (244426) (1323485)

(76614)

Upd:7/25/2022

Alternator 28V 55A, Components: 849563

30

21

1

2

3

6

6 7 5

4

10

9 15 16

18

17

14 11 8

19 20

12 13

Upd:7/25/2022

45669

7745740 -30 -54148245 TWD1230ME

Alternator 28V 55A, Components: 849563

REF PART NO. QTY DESCRIPTION 1 849563 1 Alternator 2 (847704) 1 Rotor 3 (864346) 1 Stator 4 847706 1 Nut set 5 1 Fan 6 1 End plate 7 847708 1 Ball bearing 8 1 Housing 9 847709 1 Bearing carrier 10 (847710) 1 Screw kit 11 (1698689) 1 Diode bridge 12 13 14 15

(840629) (840630) 847712 872368

16 17 18 19

(859312) 840632 (859312) 955779 965483 945407 941904 840634

20 21

7745740- 30- 54148245 TWD1230ME

1 1 1 1 1 4 1 2 1 1 1 1 1

Bearing race Ball bearing Protecting casing Regulator kit, with brush holder Governor Screw Brush retainer Screw Hexagon nut Flange nut Flange nut Spring washer Guide

30 NOTES

(847705)

This diode bridge with zener-diodes replaces all the earlier diode bridges.

(864006)

M4, w M5, D, +, BM6, b+ For M4

45669

Upd:7/25/2022

Alternator 28V 55A, Components

30 1 13

9 12

14

8

10

7

11

15

27

16

2

22

20

21

3

25

26

23 6

19 24

17 18

4

Upd:7/25/2022

17

18

5

46274

7745740 -30 -54151690 TWD1230ME

Alternator 28V 55A, Components

REF PART NO. QTY 1 1607362 1 Alternator 2 1 Housing 3 (3094731) 1 Rectifier 4 969518 2 Six point socket scr 5 941904 2 Spring washer 6 1 Stator 7 (244331) 1 O-ring 8 (244328) 1 Ball bearing 9 1 Rotor 10 844839 1 Slip ring 11 (1698179) 1 Retainer 12 183486 1 Ball bearing 13 1 Drive bearing 14 4 Washer 15 (1324962) 4 Screw 16 829200 2 Protective cap 17 (1697034) 2 Spring washer 18 940197 2 Hexagon nut 19 1 Cardboard tube 20 1625880 1 Charge regulator 21 2 Spring 22 244427 1 Brush set 23 (1323069) 2 Screw 24 244347 1 Capacitor 25 1 Spring washer 26 (1697033) 1 Screw 27 (273503) 1 Repair kit

7745740- 30- 54151690 TWD1230ME

30 DESCRIPTION

NOTES For 24 voltage electric system., 28V 55A (244610) (956066)

(243287)

(76614)

46274

Upd:7/25/2022

30

Upd:7/25/2022

Alternator 28V 60A, Components: 863955

46700

7745740 -30 -54146978 TWD1230ME

Alternator 28V 60A, Components: 863955

REF PART NO. QTY DESCRIPTION 1 863955 1 Alternator 2 1 Housing 3 847708 1 Ball bearing 4 847709 1 Bearing carrier 5 840634 1 Guide 6 (864346) 1 Stator 7 1 Rotor 8 864351 1 Ball bearing 9 1 Housing 10 (840629) 1 Bearing race 11 (1698689) 1 Diode bridge 12 13 14 15 16 17 18

19 20 21

847712 (847710) 872368 (859312) 840632 (859312) 955779 965483 945407 941904 847706 (847707)

7745740- 30- 54146978 TWD1230ME

1 1 1 4 1 2 1 2 1 1 1 1

Protecting casing Screw kit Regulator kit, with brush holder Screw Brush retainer Screw Hexagon nut Flange nut Flange nut Spring washer Nut set Fan

30 NOTES 28V 60A (864350)

This diode bridge with zener-diodes replaces all the earlier diode bridges.

(864006)

M4, w M5, D+, BM6, b+ For M4, W

46700

Upd:7/25/2022

Alternator, Low-Left Mounted

30 TWD1230ME

Upd:7/25/2022

53105

7745740 -30 -54151798 TWD1230ME

Alternator, Low-Left Mounted

30

TWD1230ME REF PART NO. QTY DESCRIPTION 1 872021 1 Alternator 873757 1 Alternator 6779261 1 Alternator 1089862 1 Alternator 3803394 1 Alternator, reman 2 1 Fan 1613241 1 Fan 3 955900 1 Washer 4 822573 1 Pulley 5 976492 1 V-belt 6 468299 1 Alternator bracket 7 940162 2 Hexagon screw 8 942336 2 Spring washer 9 1610144 1 Spring pin 10 955555 1 Hexagon screw 966365 1 Flange screw 971005 1 Hexagon screw 11 941909 1 Spring washer 941911 1 Spring washer 12 955780 1 Hexagon nut 955781 1 Hexagon nut 955782 1 Hexagon nut 13 941905 1 Spring washer 941906 1 Spring washer 941907 1 Spring washer 14 466734 1 Tensioning eyelet

15 15A 15B 15C 16 17 18 19 20 21 22

466735

1 Tensioner

864443 3827729 1676586 971095 955299 965179 941907 191172 955542 942336

1 1 1 1 1 1 1 1 1 1 2 2

7745740- 30- 54151798 TWD1230ME

Tensioner Support Tensioner Flange nut Hexagon screw Flange screw Spring washer Washer Hexagon screw Spring washer Washer Bolt

NOTES 28V 60A, repl by 873757 28V 60A 28V 55A 28V 80A 28V 80A For 873757, 1089862, 1607362, 6779261.

For 873757, 1089862, 1607362, 6779261.

3/8UNCx38 For 872021, 873757.

7/16UNCx 83 M14 x 80 (flangescrew) M14x80 For 955555.

For 966365 and 971005.

M5 M6 M8 For 955780 For 955781 For 955782 For 849563,863955, 872021, 873757.

For 1089862,1607362, 6779261 Replaced by bracket 3827729, tensioner 1676586 and nut 971095.

M8x45mm M8x50mm

53105

Upd:7/25/2022

Alternator, Low-Right Mounted

30 TWD1230ME

6 10

9

8

7 20

19

21 2 5

3

1

4

14 12

13 17

11

18

15

16

Upd:7/25/2022

53103

7745740 -30 -54151337 TWD1230ME

Alternator, Low-Right Mounted

30

TWD1230ME REF PART NO. QTY DESCRIPTION 1 872021 1 Alternator 873757 1 Alternator parts not sold separately 6779261 1 Alternator 2 1 Fan 1613241 1 Fan 3 955900 1 Washer 4 822573 1 Pulley 5 966993 1 V-belt 6 849510 1 Alternator bracket 7 955555 1 Hexagon screw 8 950355 1 Lock nut 9 955536 2 Hexagon screw 10 942336 2 Spring washer 11 863726 1 Tensioner 12 955299 1 Hexagon screw 13 941907 1 Spring washer 14 466734 1 Tensioning eyelet

15 16 17 18 19

20

21

466735 955542 942336 191172 846903 955780 955781 955782 941905 941906 941907 1610144

7745740- 30- 54151337 TWD1230ME

1 1 1 1 1 1 1 1 1 1 1 1

NOTES 28V 60A, repl by 873757 28V 60A 28V 55A For 1607362,6779261 For 1607362,6779261

Replaced by bracket 3825849 and bushing 831920.

For 849563,863955, 872021 For 1607362,6779261

Tensioner Hexagon screw Spring washer Washer Spacer sleeve Hexagon nut Hexagon nut Hexagon nut Spring washer Spring washer Spring washer Spring pin

M5 M6 M8 I.d=5,3mm I.d=6,7mm I.d=8,4mm For 872021,6779261

53103

Upd:7/25/2022

Relay for Starter Element

30

Upd:7/25/2022

47378

7745740 -30 -54144661 TWD1230ME

Relay for Starter Element

30

REF PART NO. QTY DESCRIPTION 1 873962 1 Relay 2 17624 4 Hexagon nut 3 955894 2 Washer 4 969405 2 Six point socket scr 5 949874 2 Flange lock nut 6 940090 2 Washer 7 1581123 1 Casing 8 862648 1 Bracket 9 959796 2 Hexagon screw 10 955894 2 Washer 941907 2 Spring washer 11 848229 1 Spacer sleeve 847690 1 Spacer sleeve 12 (872613) 1 Timer relay, starter element 13 874100 1 Timer relay 14 X electrical materials 15 2 Screw 16 873789 1 Diode 17 946330 4 Hexagon nut 18 120265 4 Washer

7745740- 30- 54144661 TWD1230ME

47378

SEE SEC.

NOTES 24V 150A (1088170)

(955244) (946577)

L=31mm L=60mm

54155358

Upd:7/25/2022

Alternator 28V 45A, Components: 1624089

321

1 8

12

7

9

6

10

13

11 14

21 17 16 2 3

15 3A

5

20 18

19

4

22

Upd:7/25/2022

46276

7745740 -321 -54162433 TWD1230ME

Alternator 28V 45A, Components: 1624089

321

REF PART NO. QTY 1 1624089 1 Alternator 3803320 1 Alternator, reman 2 1 Housing 3 (244343) 1 Rectifier 3A 1 Gasket 4 3 Screw 5 (244345) 1 Stator 6 (244331) 1 O-ring 1 Bushing 7 (244328) 1 Ball bearing 8 (1698433) 1 Rotor 9 844839 1 Slip ring 10 1 Retainer 11 3090258 1 Ball bearing 12 (1697030) 1 Housing 13 (3523052) 4 Screw 14 (273503) 1 Repair kit 15 1625880 1 Charge regulator 16 1698435 1 Carbon brush set 17 1 Spring 18 1 Screw 19 244347 1 Capacitor 20 1 Screw 21 829200 3 Protective cap 22 (273573) 1 Repair kit

DESCRIPTION

7745740- 321- 54162433

46276

TWD1230ME

NOTES 28V 45A 28V 45A

(76614)

Upd:7/25/2022

Alternator 28V 55A, Components: 6779261

321

1 13 9 12

14

8

10

7

11

15

27

16

2

22

20

21

3

25

26

23 6

19 24

17 18

4

Upd:7/25/2022

17

18

5

46274

7745740 -321 -54145490 TWD1230ME

Alternator 28V 55A, Components: 6779261

REF PART NO. QTY 1 6779261 1 Alternator 1089861 1 Alternator 3803393 1 Alternator 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27

(3094731) 969518 941904 (244331) (244328) 844839 (1698179) 183486

(1324962) 829200 (1697034) 940197 1625880 244427 (1323069) 244347 (1697033) (273503)

1 1 2 2 1 1 1 1 1 1 1 1 4 4 2 2 2 1 1 2 1 2 1 1 1 1

7745740- 321- 54145490 TWD1230ME

321

DESCRIPTION

NOTES For 24 voltage electric system., 28V 55A repl by 1089861

Housing Rectifier Six point socket scr Spring washer Stator O-ring Ball bearing Rotor Slip ring Retainer Ball bearing Drive bearing Washer Screw Protective cap Spring washer Hexagon nut Cardboard tube Charge regulator Spring Brush set Screw Capacitor Spring washer Screw Repair kit

(244610) (956066)

(243287)

(76614)

46274

Upd:7/25/2022

321

Upd:7/25/2022

Alternator 28V 60A, Components: 873771

46684

7745740 -321 -54145267 TWD1230ME

Alternator 28V 60A, Components: 873771

REF PART NO. QTY DESCRIPTION 1 873771 1 Alternator 3803443 1 Alternator, reman 2 1 Housing 3 847708 1 Ball bearing 4 847709 1 Bearing carrier 5 840634 1 Guide 6 (864346) 1 Stator 7 (864347) 1 Rotor 8 864351 1 Ball bearing 9 1 Housing 10 (840629) 1 Bearing race 11 (1698689) 1 Diode bridge 12 847712 1 Protecting casing 13 (847710) 1 Screw kit 14 872368 1 Regulator kit, with brush holder 15 (859312) 6 Screw 16 840632 1 Brush retainer 17 (859312) 2 Screw 18 955779 1 Hexagon nut 990938 1 Flange nut 955781 1 Hexagon nut 19 980689 1 Washer 941905 1 Spring washer 940090 2 Washer 960140 2 Washer 20 847706 1 Nut set 21 (847707) 1 Fan

7745740- 321- 54145267 TWD1230ME

321 NOTES

(864350)

This diode bridge with zener-diodes replaces all the earlier diode bridges.

M4,W M5,D+,BM6,B+ For M4, W For M5 For M5 For M6

46684

Upd:7/25/2022

321

Upd:7/25/2022

Alternator 28V 60A, Components: 872021

46684

7745740 -321 -54145266 TWD1230ME

Alternator 28V 60A, Components: 872021

REF PART NO. QTY DESCRIPTION 1 872021 1 Alternator 2 1 Housing 3 847708 1 Ball bearing 4 847709 1 Bearing carrier 5 840634 1 Guide 6 (864346) 1 Stator 7 (864347) 1 Rotor 8 864351 1 Ball bearing 9 1 Housing 10 (840629) 1 Bearing race 11 (1698689) 1 Diode bridge 12 847712 1 Protecting casing 13 (847710) 1 Screw kit 14 872368 1 Regulator kit, with brush holder 15 (859312) 6 Screw 16 840632 1 Brush retainer 17 (859312) 2 Screw 18 955779 1 Hexagon nut 990938 1 Flange nut 955781 1 Hexagon nut 19 980689 1 Washer 941905 1 Spring washer 940090 2 Washer 960140 2 Washer 20 847706 1 Nut set 21 (847707) 1 Fan

7745740- 321- 54145266 TWD1230ME

321 NOTES For 24 voltage electric system., 28V 60A. E.U=3803181 (864350)

This diode bridge with zener-diodes replaces all the earlier diode bridges.

M4,W M5,D+,BM6,B+ For M4, W For M5 For M5 For M6

46684

Upd:7/25/2022

321

Alternator 28V 80A, Components: 1089862

TWD1230ME

Upd:7/25/2022

43705

7745740 -321 -54151827 TWD1230ME

Alternator 28V 80A, Components: 1089862

321

TWD1230ME REF PART NO. QTY DESCRIPTION 1 1089862 1 Alternator 3803394 1 Alternator, reman 2 1 Stator 3 1 Bearing shield 4 1 Rotor 5 844839 1 Slip ring 6 (244328) 1 Ball bearing 7 1 Seal 8 1 Housing 9 1 Rectifier 10 2 Screw 11 (1698179) 1 Retainer 12 3090258 1 Ball bearing 13 1 Gasket 14 4 Screw 15 (273503) 1 Repair kit 16 (244611) 1 Repair kit 17 (1697034) 1 Spring washer 18 940197 1 Hexagon nut 19 1625880 1 Charge regulator 20 1362710 1 Drill set 21 1362710 2 Drill set 22 2 Screw 23 244347 1 Capacitor 24 (1697033) 1 Screw 25 1613241 1 Fan

7745740- 321- 54151827 TWD1230ME

NOTES For 24 voltage electric system., 28V 80A, E.U=3803394 For 24 voltage electric system., 28V 80A, E.U=3803394

(1606935) (1698435)

43705

Upd:7/25/2022

320

Upd:7/25/2022

Alternator, High Mounted, SN-1101039850

53107

7745740 -320 -54151700 TWD1230ME

Alternator, High Mounted, SN-1101039850

320

REF PART NO. QTY 1 6779261 Alternator 1A 1 Nut 2 1610144 1 Spring pin 3 1613241 1 Fan 4 955900 1 Washer 5 466735 1 Tensioner 6 (863200) 1 Bracket 7 955514 3 Hexagon screw 8 941906 3 Spring washer 9 864984 1 Bracket 10 942338 1 Hexagon screw 11 955544 1 Hexagon screw 12 942336 2 Spring washer 13 821540 2 Spacer sleeve 14 (943672) 1 Tensioner 15 847956 1 Tensioner 16 946173 1 Flange screw 17 191172 1 Washer 18 947760 1 Flange screw 19 955555 1 Hexagon screw 20 950355 1 Lock nut 21 822573 1 Pulley 22 969309 1 V-belt

DESCRIPTION

7745740- 320- 54151700

53107

TWD1230ME

NOTES 28V 55A

(863127)

Upd:7/25/2022

Alternator, High Mounted, SN1101039851-

320

15

25

23 22

24 21

20

5 1 10 15

13

12

18

4

1A

3

14

2

19

11 6

8 17

7 9

7

7 16

Upd:7/25/2022

53102

7745740 -320 -54151349 TWD1230ME

Alternator, High Mounted, SN1101039851-

REF PART NO. QTY 1 6779261 1 Alternator 1A 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25

1610144 1613241 955900 466735 942529 942336 864984 955544 845021 861557 866718 940156 960143 947760 955555 950355 822573 969309 942338 942336 946173 191172 (943672) 847956

1 1 1 1 1 1 4 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

7745740- 320- 54151349 TWD1230ME

320 DESCRIPTION

Nut Spring pin Fan Washer Tensioner Hexagon screw Spring washer Bracket Hexagon screw Tensioner Tension pulley Sleeve Hexagon screw Washer Flange screw Hexagon screw Lock nut Pulley V-belt Hexagon screw Spring washer Flange screw Washer Tensioner Tensioner

NOTES 28V 55A

Early type Early type Early type Early type Early type Early type

53102

Upd:7/25/2022

Alternator, Low-Left Mounted

320

Upd:7/25/2022

53105

7745740 -320 -54151797 TWD1230ME

Alternator, Low-Left Mounted

REF PART NO. QTY DESCRIPTION 1 849563 1 Alternator 863955 1 Alternator 872021 1 Alternator 873757 1 Alternator 1607362 1 Alternator 6779261 1 Alternator 1089862 1 Alternator 3803394 1 Alternator, reman 2 1 Fan 1613241 1 Fan 3 955900 1 Washer 4 822573 1 Pulley 5 978556 1 V-belt 6 468299 1 Alternator bracket 7 940162 2 Hexagon screw 8 942336 2 Spring washer 9 1610144 1 Spring pin 10 955555 1 Hexagon screw 966365 1 Flange screw 971005 1 Hexagon screw 11 941909 1 Spring washer 941911 1 Spring washer 12 955780 1 Hexagon nut 955781 1 Hexagon nut 955782 1 Hexagon nut 13 941905 1 Spring washer 941906 1 Spring washer 941907 1 Spring washer 14 466734 1 Tensioning eyelet

15 15A 15B 15C 16 17 18 19 20 21 22

466735

1 Tensioner

864443 3827729 1676586 971095 955299 965179 941907 191172 955542 942336

1 1 1 1 1 1 1 1 1 1 2 2

7745740- 320- 54151797 TWD1230ME

Tensioner Support Tensioner Flange nut Hexagon screw Flange screw Spring washer Washer Hexagon screw Spring washer Washer Bolt

320 NOTES 28V 55A, repl by 863955 28V 60A, repl by 872021 28V 60A, repl by 873757 28V 60A 28V 55A, repl by 6779261 28V 55A 28V 80A 28V 80A For 873757, 1089862, 1607362, 6779261.

For 873757, 1089862, 1607362, 6779261.

(966988) 3/8UNCx38 For 872021, 873757.

7/16UNCx 83 M14 x 80 (flangescrew) M14x80 For 955555.

For 966365 and 971005.

M5 M6 M8 For 955780 For 955781 For 955782 For 849563,863955, 872021, 873757.

For 1089862,1607362, 6779261 Replaced by bracket 3827729, tensioner 1676586 and nut 971095.

M8x45mm M8x50mm

53105

Upd:7/25/2022

Alternator, Low-Left Mounted

320

16

5 4

2

3 8 1 7

18

17 6

1A 19

10

11 12 13

Upd:7/25/2022

14 15

9

53108

7745740 -320 -54151857 TWD1230ME

Alternator, Low-Left Mounted

REF PART NO. QTY DESCRIPTION 1 1578140 1 Alternator

1A 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

1624089 3803320

1 Alternator 1 Alternator, reman

955780 955781 941905 941906 955553 941909 241363 822573 978556 846902 955544 942336 466735 955300 941907 191172 468299 824205 941881 955900

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

7745740- 320- 54151857 TWD1230ME

Nut Hexagon nut Hexagon nut Spring washer Spring washer Hexagon screw Spring washer Fan Pulley V-belt Tensioner Hexagon screw Spring washer Tensioner Hexagon screw Spring washer Washer Alternator bracket Spacer sleeve Terminal Washer

320 SEE SEC.

NOTES Replaced by alternator 1624089 and pin 1610144., 28V 45A 28V 45A 28V 45A

54162433 M5 M6 For 955780 For 955781

Replaced by 1 ea fan 1613241 and 1 ea washer 945544.

(966988)

53108

Upd:7/25/2022

Alternator, Low-Right Mounted

320

6 10

9

8

7 20

19

21 2 5

3

1

4

14 12

13 17

11

18

15

16

Upd:7/25/2022

53103

7745740 -320 -54151336 TWD1230ME

Alternator, Low-Right Mounted

320

REF PART NO. QTY DESCRIPTION 1 849563 1 Alternator 863955 1 Alternator 872021 1 Alternator 873757 1 Alternator parts not sold separately 1607362 1 Alternator 6779261 1 Alternator 2 1 Fan 1613241 1 Fan 3 955900 1 Washer 4 822573 1 Pulley 5 966991 1 V-belt 6 849510 1 Alternator bracket 7 955555 1 Hexagon screw 8 950355 1 Lock nut 9 955536 2 Hexagon screw 10 942336 2 Spring washer 11 863726 1 Tensioner 12 955299 1 Hexagon screw 13 941907 1 Spring washer 14 466734 1 Tensioning eyelet

15 16 17 18 19

20

21

466735 955542 942336 191172 846903 955780 955781 955782 941905 941906 941907 1610144

1 1 1 1 1 1 1 1 1 1 1 1

7745740- 320- 54151336 TWD1230ME

NOTES 28V 55A, repl by 863955 28V 60A, repl by 872021 28V 60A, repl by 873757 28V 60A 28V 55A, repl by 6779261 28V 55A For 1607362,6779261 For 1607362,6779261

Replaced by bracket 3825849 and bushing 831920.

For 849563,863955, 872021 For 1607362,6779261

Tensioner Hexagon screw Spring washer Washer Spacer sleeve Hexagon nut Hexagon nut Hexagon nut Spring washer Spring washer Spring washer Spring pin

M5 M6 M8 I.d=5,3mm I.d=6,7mm I.d=8,4mm For 872021,6779261

53103

Upd:7/25/2022

Starter Motor

331

Upd:7/25/2022

47380

7745740 -331 -54148884 TWD1230ME

Starter Motor

331

REF PART NO. QTY 1 847308 1 Starter motor 881682 3803598

2 3 4 5

(4777147)

1 Starter motor 1 Starter motor, reman parts not sold separately 1 Starter motor, oil proofed

953486 942336 955827 11030013

3 3 3 1

7745740- 331- 54148884 TWD1230ME

DESCRIPTION

NOTES 24V, repl by 881682 24V, E.U=3803598 24V, E.U=3803598 24V

Stud Spring washer Hexagon nut Gasket

For 4777147

47380

Upd:7/25/2022

Starter Motor, Components

331

Upd:7/25/2022

53106

7745740 -331 -54171435 TWD1230ME

Starter Motor, Components

331

REF PART NO. QTY DESCRIPTION 1 847308 1 Starter motor 881682 1 Starter motor 3803598 1 Starter motor, reman 2 (243319) 1 Bearing shield 3 240453 1 Needle bearing 4 (240450) 1 Sealing ring 4A 240451 1 Spring 5 (240455) 1 Bearing bushing 6 240457 1 Spacer washer 7 (240456) 1 Bearing shield 8 (848095) 4 Screw 9 (848092) 1 Pin 10 273517 1 Small parts kit 11 1 Sealing ring 12 1 Sealing ring 13 1 Screw 14 1 Seal 15 4 Seal 16 (848091) 8 Screw 17 243180 1 Starter pinion 18 1696396 1 Nut 19 240473 1 Key 20 244539 1 Disc clutch 21 6644414 1 Small parts kit 22 1 Disc spring 23 1 Disc 24 X Shim 25 5 Disc 26 5 Disc 27 1 Gear 28 1 Steel ring 29 1 Snap ring 30 1 Washer 31 1 Spring washer 32 (848093) 1 Anchor 33 243091 1 Needle bearing 34 (6212793) 1 Rotor shaft 35 (6212617) 1 Compression spring 36 (6212622) 1 Stop ring 37 (184453) 11 Ball 38 (240471) 1 Lock ring 39 (844410) 1 Washer 40 241904 X Shim (240486) X Shim (240487) X Shim 41 843534 1 Bearing shield 42 240481 1 Bearing bushing 43 240478 4 Brush spring 44 (240479) 1 Screw 45 (243174) 1 Cable 46 6643672 1 Small parts kit 47 1 Screw 48 1 Washer 49 1 O-ring 50 1 Washer 51 2 Spring washer 52 2 Nut 53 3094494 1 Small parts kit 54 2 Plate 55 2 Insulator 56 2 O-ring 57 1 Insulator 58 2 Washer 7745740- 331- 54171435 TWD1230ME

NOTES 24V, repl by 881682

TH=0,20mm TH=0,30mm TH=0,50mm For starter motor marked -562.

(6212792)

53106

Upd:7/25/2022

Starter Motor, Components

REF PART NO. QTY 59 4 60 2 61 2 62 1 63 6212621 1 3094854 1 64 6643679 4 65 941905 8 66 (240483) 1 (240638) 3 67 955892 4 68 955781 4 69 (847987) 1 70 847988 1 71 (243324) 1 72 (243713) 2 73 (6212619) 2 74 (870829) 2 75 (848097) 2 76 941906 2 77 956094 2 78 (6212791) 1 79 241897 1 80 241898 1 81 940090 3 82 955294 2 83 941907 2 84 (848096) 1 85 (244218) 4

7745740- 331- 54171435 TWD1230ME

331

DESCRIPTION Spring washer Nut Nut Bushing Carbon brush set Brush set Screw Spring washer Bolt Screw Washer Hexagon nut Cable Cable Casing Bolt Washer Gasket Washer Spring washer Cross recessed screw Field winding Actuator solenoid Starter solenoid Washer Hexagon screw Spring washer O-ring Screw

NOTES

For starter motor marked -562., Repl by 3094854 For starter motor marked 563-.

For 6212621

53106

Upd:7/25/2022

Starter Motor, Oil Proofed, Components

331

1 40 51

74

71

76 39

45

72

73

26

41

5 75 28

29

30

31

33

32

35 36 34 37 38

27

21

23

24

9

19 18

10

20 16

19 18 17

22 13 12 11 15 14

22

24

23

21

55 57 70 25 8 69

7 6 2 47 48

4942

68 67

61 43

4

3

46 50 62

66 63

56 57 52

53

44 57

54

59

64 65

60

58 56

Upd:7/25/2022

47376

7745740 -331 -54144511 TWD1230ME

Starter Motor, Oil Proofed, Components

REF PART NO. QTY 1 (4777147) 1 Starter motor 2 1 Housing 3 (6212791) 1 Field winding 4 (847984) 8 Hex. socket sunk scr 5 (848093) 1 Anchor 6 (244315) 1 Bearing shield 7 240481 1 Bearing bushing 8 240478 4 Brush spring 9 (240479) 1 Screw 10 965186 1 Flange screw 11 6643672 1 Small parts kit 12 1 Screw 13 1 Washer 14 1 Washer 15 2 Snap ring 16 2 Nut 17 3094494 1 Small parts kit 18 2 Washer 19 2 Insulator 20 1 Insulator 21 2 Washer 22 4 Snap ring 23 2 Nut 24 2 Nut 25 1 Bushing 26 (240456) 1 Bearing shield 27 244539 1 Disc clutch 28 6644414 1 Small parts kit 29 1 Disc spring 30 1 Disc 31 X Shim 32 5 Disc 33 5 Disc 34 1 Gear 35 1 Steel ring 36 1 Snap ring 37 1 Washer 38 1 Spring washer 39 240473 1 Key 40 (848095) 4 Screw 41 240457 1 Spacer washer 42 241904 X Shim (240486) X Shim (240487) X Shim 43 (240483) 1 Bolt (240638) 3 Screw 44 (906822) 3 Washer 45 (6212793) 1 Rotor shaft 46 (6212617) 1 Compression spring 47 (6212622) 1 Stop ring 48 (184453) 11 Ball 49 (240471) 1 Lock ring 50 (844410) 1 Washer 51 1696396 1 Nut 52 240488 1 Actuator solenoid 53 941907 2 Spring washer 54 955293 2 Hexagon screw 55 6643679 2 Screw 56 (244218) 6 Screw 57 941905 8 Spring washer 58 240493 1 Starter solenoid 59 (243713) 2 Bolt 60 (6212619) 2 Washer 7745740- 331- 54144511 TWD1230ME

331 DESCRIPTION

NOTES 24V

(970952)

(6212792)

TH=0,20mm TH=0,30mm TH=0,50mm

47376

Upd:7/25/2022

Starter Motor, Oil Proofed, Components

REF PART NO. QTY 61 (72225) 1 62 240496 1 63 956094 2 64 (72202) 2 65 (72201) 2 66 941906 2 67 955781 4 68 955892 4 69 (847987) 1 70 3094854 1 71 (6212797) 1 72 (240455) 1 73 240453 1 74 (243172) 1 75 243091 1 76 243180 1

7745740- 331- 54144511 TWD1230ME

331 DESCRIPTION

O-ring Protecting casing Cross recessed screw Gasket Washer Spring washer Hexagon nut Washer Cable Brush set Bearing housing Bearing bushing Needle bearing Sealing ring Needle bearing Starter pinion

NOTES

(6212621)

47376

Upd:7/25/2022

Electrical Materials

370 TWD1230ME

Upd:7/25/2022

53104

7745740 -370 -54151885 TWD1230ME

Electrical Materials

370

TWD1230ME REF PART NO. QTY DESCRIPTION 1 862289 1 Sensor, rpm 2 949656 1 O-ring 3 862154 1 Temperature sensor, coolant water temp.

4 862250 1 Thermo monitor, coolant water temp.

848829 1 Thermo monitor, coolant water temp.

5 866835 1 Sensor, oil-engine 6 863169 1 Pressure monitor, oil pressure 7 947624 2 Gasket 8 854908 1 Tachometer, hour/tachometer

9 10

11

12 13 14 15 16 17 18 19 20 21 22 23

872040

1 Tachometer, tachometer

872479 849848 849849 862096 858644 858643 808175

1 1 1 1 1 1 X

Hour recorder, hour meter Thermometer, coolant water temp.

Oil pressure gauge, oil pressure Voltmeter Front ring Front ring Bulb socket

863945 828818 182059 863946 863947 864277 859955 859953 8143028 1581232 1581226

1 X X X X 1 1 2 1 1 1

Bulb socket Bulb Bulb Bulb Bulb Starter switch Plastic nut Key Horn Level indicator Sensor

11994 1622515 941772 863867 863868 866894

1 1 1 X X 1 X X

Gasket Level relay Clamp Wiring harness, extension Wiring harness, extension Wiring harness electrical materials Cable tie

948211

7745740- 370- 54151885 TWD1230ME

SEE SEC.

NOTES (925059) Max 120°C 97°C 103°C (862155) 0,7bar Replaced by operating clock/tachometer 873722 and intermediate ring 873721., 24V Replaced by operating clock/tachometer 873722 and intermediate ring 873721., 24V 12V-24V

24V O.S=95mm, for 872040 O.D.=65mm, for 872479 For bulb with base BA 7S., For 854908,872040, 849848, 849849, 862096 For bulb with base W2X4,6d., For 872479 24Vx2W BA 7S 24Vx3W BA 7S 12Vx1,2W W2x4,6d 24Vx1,2W W2x4,6D

State key code when ordering 24V, (872874) '' Not for expansion tank made of plastic., L=86mm For expansion tank made of plastic., L=136mm (849371)

L=2500mm L=8000mm (862218) engine 54155358 For 866894 (948210)

53104

Upd:7/25/2022

Terminal Box for External Instrument Panel

370

1 4

2

3

Upd:7/25/2022

46231

7745740 -370 -54143930 TWD1230ME

Terminal Box for External Instrument Panel

370

REF PART NO. QTY 1 876264 1 Electrical distribut 2 849993 2 Terminal block 3 956063 4 Cross recessed screw 4 943920 2 Plug

DESCRIPTION

7745740- 370- 54143930

46231

TWD1230ME

NOTES 7-pole (961962)

Upd:7/25/2022

382

Instrument Panel and Alarm Separator Kit

TWD1230ME

Upd:7/25/2022

43685

7745740 -382 -54162459 TWD1230ME

Instrument Panel and Alarm Separator Kit

382

TWD1230ME REF PART NO. QTY DESCRIPTION 1 1 Instrument panel 2 (873654) 1 Protecting cover 3 849885 1 Sealing strip 4 873614 1 Instrument plate 4A (961965) 3 Plug 5 849963 6 Cross recessed screw 6 862501 6 Gasket 7 965483 6 Flange nut 8 873625 1 Oil pressure gauge, oil-pressure 9 873624 1 Instrument, temperature 10 873664 1 Tachometer, hour/tachometer 10A 863945 1 Bulb socket 10B 943638 1 Bulb 10C 873695 1 Diode cable, tachometer 11 849966 1 Bulb socket 12 182034 1 Bulb 13 863102 1 Push button 14 873791 1 Contact unit 15 863104 1 Push button 16 873791 1 Contact unit 17 863103 1 Push button 18 873792 1 Contact unit 19 956063 6 Cross recessed screw 20 849838 1 Cap 21 (849840) 1 Sealing strip 22 849839 1 Box 23 968821 1 Fuse 966689 1 Fuse 24 862006 2 Nut 25 951967 2 Spring pin 26 849992 1 Terminal block 849993 2 Terminal block 27 873793 1 Wiring harness 28 977184 3 Housing 29 9518230 2 Relay 30 956074 3 Cross recessed screw 31 862281 2 Cross recessed sunk 32 943920 1 Plug 33 8 Brace 34 963103 8 Lock nut 35 1 Alarm separator 36 863724 1 Alarm separator 37 863721 1 Bulb socket 863722 1 Bulb socket 863723 1 Bulb socket 38 182034 3 Bulb 39 (956089) 1 Cross recessed screw 40 955892 1 Washer 41 948211 X Cable tie

7745740- 382- 54162459 TWD1230ME

NOTES

24V 24V 24V For 873625,873624,873664 For 873625,873624,873664 Warning lamp, charging.

Red Green-red black Green-red Green Green

16A 8A

5-pole 7-pole

24V

Warning lamp, low coolant level.

Warning lamp, low oil pressure.

Warning lamp, high coolant temperature.

43685

Upd:7/25/2022

Instrument Panel and Alarm Separator Kit

382 1 5 6 2 4A

3 4

12 33

11

36

34

38

10

37 35

9 7

17

8

15 13

30 29

28 24 31 20

18

23 16 19

25

14

21

22

26

39

32

27

Upd:7/25/2022

46332

7745740 -382 -54144075 TWD1230ME

Instrument Panel and Alarm Separator Kit

REF PART NO. QTY DESCRIPTION 1 1 Instrument panel 2 (873654) 1 Protecting cover 3 849885 1 Sealing strip 4 (863800) 1 Instrument plate 4A (961965) 3 Plug 5 849963 6 Cross recessed screw 6 862501 6 Gasket 7 965483 6 Flange nut 8 849849 1 Oil pressure gauge, oil-pressure 9 849848 1 Thermometer, temperature 10 854908 1 Tachometer, hour/tachometer 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35

36 37 38 39

849966 182034 863102 873791 3817578 873791 863103 873792 956063 849838 (849840) 849839 968821 966689 862006 951967 849992 849993 (862137) 977184 1504951 956074 862281 943920

1 1 1 1 1 1 1 1 6 1 1 1 1 2 3 2 1 2 1 3 2 3 2 1

863724 863721 863722 863723 182034 (956089) 955892 948211

1 1 1 1 3 1 1 X

7745740- 382- 54144075 TWD1230ME

Bulb socket Bulb Push button Contact unit Push button Contact unit Push button Contact unit Cross recessed screw Cap Sealing strip Box Fuse Fuse Nut Spring pin Terminal block Terminal block Cable trunk Housing Relay Cross recessed screw Cross recessed sunk Plug Alarm separator Alarm separator Bulb socket Bulb socket Bulb socket Bulb Cross recessed screw Washer Cable tie

382 NOTES (849842)

24V 24V Replaced by operating clock/tachometer 873998 and intermediate ring 873721., 24V Warning lamp, charging.

Red Green-red (863115) Black (863104) Green-red (863115) Green Green (863116)

16A 8A

5-pole 7-pole (946556) 24V

Warning lamp, low coolant level.

Warning lamp, low oil pressure.

Warning lamp, high coolant temperature.

46332

Upd:7/25/2022

Electrical Materials

396

Upd:7/25/2022

43463

7745740 -396 -54155379 TWD1230ME

Electrical Materials

REF PART NO. QTY 1 973150 1 Terminal 949206 1 Cable terminal 2 948856 1 Housing 3 948855 1 Housing 4 973117 1 Terminal 881487 1 Terminal 881488 1 Terminal 5 945830 1 Socket housing 6 945831 1 Tab housing 7 958210 1 Housing 8 958209 1 Housing 9 944076 1 Housing 10 948857 1 Housing 11 977184 1 Housing 12 1214948 1 Housing 13 945469 1 Housing 14 1578937 1 Housing 15 828624 1 Receptacle housing 16 1 Housing 17 949405 1 Terminal 18 947848 1 Housing 19 944077 1 Housing 20 881483 1 Terminal 881484 1 Terminal 21 949597 1 Housing 943511 1 Housing 22 881489 1 Terminal 23 944221 1 Housing

7745740- 396- 54155379 TWD1230ME

396 DESCRIPTION

43463

NOTES 6,3x0,8x1,1-2,5mm² 6,3x0,8x4,0-6,0mm² 6,3x4 natural 6,3x4 natural 6,3x0,8x0,5-1,0mm² 6,3x0,8x0,75-2,5mm² 6,3x0,8x4,0-6,0mm² 6,3x11 natural 6,3x11 natural 6,3x2 black 6,3x2 black 6,3x8 natural 6,3x8 natural 6,3x5x4,8/2,8x4 6,3x5 black 6,3x3 black 6,3x2 natural 6,3x6 6,3x1 black 4,8x1,1-2,5mm² 4,8x1 natural 6,3x8 natural 6,3x0,8x1,1-2,5mm² 6,3x0,8x4,0-6,0mm² 6,3x1 natural 6,3x1 natural 6,3x0,8x1,1-2,5 6,3x1 natural

Upd:7/25/2022

Electrical Materials

396 1

3

2

4

7

6

9

10

8

5 11

12

13

14

18 17

22 23 19

16

24 20

15

21

25

Upd:7/25/2022

26

27

28

29

30

31

43332

7745740 -396 -54155401 TWD1230ME

Electrical Materials

REF PART NO. QTY 1 946038 1 Terminal 2 944224 1 Housing 3 944223 1 Housing 4 1 Cable terminal 5 965822 1 Terminal 948289 1 Terminal 6 949584 1 Housing 7 949583 1 Housing 8 969831 1 Terminal 965824 1 Terminal 965825 1 Terminal 9 948996 1 Housing 10 948995 1 Housing 11 948296 1 Housing 12 948297 1 Housing 13 948294 1 Housing 14 948295 1 Housing 15 949371 1 Terminal 16 1598753 1 Insulator 17 1307035 1 Housing 18 1308436 1 Housing 19 1608765 1 Insulator 20 965824 1 Terminal 21 1608766 1 Seal 22 1307048 1 Housing 23 1307049 1 Housing 24 970753 1 Housing 25 1624477 1 Housing 26 1259828 1 Housing 27 3523442 1 Pin housing 28 1259830 1 Housing 29 1259831 1 Housing 30 966812 1 Housing 31 967809 1 Housing

7745740- 396- 54155401 TWD1230ME

396 DESCRIPTION

NOTES 2,1x0,5-1mm² 2-pole 2-pole Not marketed by Volvo Penta., 2,1x0,5-1mm² 3,5x1,1-2,5mm² 3,5x2,5-4,0mm² 3,5x1 natural 3,5x1 natural 3,5x0,5-1mm² 3,5x1,1-2,5mm² 3,5x2,6-4,0mm² 3,5x2 natural 3,5x2 natural 3,5x3 natural 3,5x3 natural 3,5x9 natural 3,5x9 natural 3,5x0,75-1,5mm² 1-pole 1-pole 3,5x2,5-4,5mm² 2-pole 2-pole 2-pole 2-pole 3-pole 3-polig (1259829) 4-pole 4-pole 8-pole 8-pole

43332

Upd:7/25/2022

Electrical Materials

396

Upd:7/25/2022

43327

7745740 -396 -54155358 TWD1230ME

Electrical Materials

REF PART NO. QTY DESCRIPTION 1 970624 1 Electric cable, type RK 970626 1 Electric cable, type RK 970661 1 Electric cable, type R2 (970663) 1 Electric cable, type R2 970698 1 Electric cable, type R2 970700 1 Electric cable, type RK (970709) 1 Electric cable, type RK 970711 1 Electric cable, type R2 954485 1 Electric cable, type RK (954500) 1 Electric cable, type RK 954502 1 Electric cable, type RK 2 874854 1 Power cable (863657) 1 Cable 874855 1 Power cable (842092) 1 Cable (874858) 1 Power cable (842090) 1 Cable (874861) 1 Power cable (874862) 1 Power cable 846639 1 Electric cable

3 4

5 6 7 8 9 10

11 12 13 14 15 16

17 18 19

20

874870 846346 (874346) 872679 872939 948211 949666 948616 980464 862832 980881 947827 858283 844280 (844278) (844279) 954505 954506 (956956) 956958 956960 (926219) 944306 829200 (1234326) 960140 941269 821053 943920 20382270 20382270 970788 970789 (970791) 881492 881493 881508 881494 881504 881506 881495 881496

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

7745740- 396- 54155358 TWD1230ME

Power cable Cable Electric cable Wiring harness Adapter Cable tie Cable tie, with mount. Hole Cable tie Cable tie Cable tie, steel Cable tie Clamp Tape Clip, battery cable +pole Insulation Insulation Terminal, battery cable -pole Terminal, battery cable +pole Splice Splice Splice Coupling piece Connector Protective cap Protecting casing Washer Plug Protecting bushing Plug Diode Diode Terminal Terminal Terminal Terminal Terminal Terminal Terminal Terminal Terminal Terminal Terminal

396 NOTES 1,5mm², black 1,5mm², red 1,5mm², red 2,5mm², black 2,5mm², red 4,0mm², black 6,0mm², black 6,0mm², red 16,0mm², red 25,0mm², red 35,0mm², red Non reinforced ship cable approved by classification societies., 2x1,5mm² Reinforced ship cable approved by classification societies., 4,0mm², red Non reinforced ship cable approved by classification societies., 2x2,5mm² Non reinforced ship cable approved by classification societies., 3x1,5mm² Non reinforced ship cable approved by classification societies., 6,0mm², black Non reinforced ship cable approved by classification societies., 16,0mm², red Non reinforced ship cable approved by classification societies., 25,0mm², red Non reinforced ship cable approved by classification societies., 35,0mm², red Non reinforced ship cable approved by classification societies., RKKB 16 x1,5mm² Non reinforced ship cable approved by classification societies., 2x1,5mm² Replaced by wiring harness 872679 and adapter 872939 Reinforced ship cable approved by classification societies., RFOU 0,6/1kv (846346) (846346) 3x1,5mm² 3x4,0mm² 3x6,0mm² 4x1,5mm² 25,4mm 4x2,5mm² 16x1,5mm² Red black D=77mm L=280mm D=42mm L=170mm D=102mm L=362mm 1,5-2,5mm², blue L=61mm black Blue 0,5-1,0mm², red 1,5-2,5mm², blue 3-6mm², yellow Max 20mm², 12-pole I.D=35mm I.D=40mm

M5x1,1-2,5mm² M6x1,1-2,5mm² M10x1,1-2,5mm² M4x1,1-2,5mm² M5x1,1-2,5mm² M6x1,1-2,5mm² M8x1,1-2,5mm² M10x1,1-2,5mm² M4x2,6-6,0mm² M5x2,6-6,0mm² M6x2,6-6,0mm² 43327

Upd:7/25/2022

Electrical Materials

REF PART NO. QTY DESCRIPTION (881497) 1 Terminal (881498) 1 Terminal 940331 1 Terminal (940332) 1 Terminal 940333 1 Terminal (940334) 1 Terminal 881512 1 Terminal 940335 1 Terminal 940336 1 Terminal 940337 1 Terminal 21 949587 1 Terminal 22 8140576 1 Nut 23 865758 1 Cable terminal 24 944485 1 Terminal 25 839328 1 Tab 26 881491 1 Terminal 27 853015 1 Cable terminal 28 942429 1 Terminal 29 3829867 1 Cable terminal 3829868 1 Cable terminal 30 970777 1 Terminal 31 968377 1 Housing 968379 1 Housing 32 968376 1 Housing 968378 1 Housing 33 974313 1 Terminal 34 968401 1 Housing 35 968400 1 Housing 36 976256 1 Housing 37 967713 1 Housing

7745740- 396- 54155358 TWD1230ME

396 NOTES M8x2,6-6,0mm² M10x2,6-6,0mm² M5x6,1-10,0mm² M6x6,1-10,0mm² M8x6,1-10,0mm² M10x6,1-10,0mm² M5x10,1-16,0mm² M6x10,1-16,0mm² M8x10,1-16,0mm² M10x10,1-16,0mm² M10x10mm² M4 I.D=12,5 D=23mm 6,3xM5x180 16,3x6,3x0,8 6,3x0,75-2,1mm² For trim instrument., For 853866, Yasaki For 853866, Yasaki

2,8x2 natural 2,8x2 gray 4,8/2,8x2 natural 4,8/2,8x2 gray 2,8x0,8x1,1-2,5mm² 2,8x8 natural 4,8/2,8x8 natural 2-pole 3-pole

43327

Upd:7/25/2022

Clutch AP314, Components

411

Upd:7/25/2022

43334

7745740 -411 -54171145 TWD1230ME

Clutch AP314, Components

REF PART NO. QTY DESCRIPTION 1 (3841933) 1 Power take-off 2 (847729) 1 Drive ring 3 (862582) 3 Disc 4 (846531) 1 Pressure plate 5 (846560) 2 Spacer 6 846525 1 Lock spring 7 846528 1 Spring washer 8 846527 1 Screw 9 1 Lock 10 847725 1 Sleeve 11 (847724) 1 Bearing housing 12 (847723) 1 Bearing 13 847726 1 Retainer 14 847727 1 Striker plate 15 847728 1 Striker plate 16 (849982) 1 Adjusting ring 17 (846506) 1 Lock screw 18 (846530) 3 Screw 19 (846529) 2 Adjusting plate 20 846561 1 Drive plate 21 (846532) 4 Release arm 22 (846537) 8 Link 23 846501 16 Striker plate 24 (846502) 16 Washer 25 846538 8 Pin 26 8 Striker plate 27 (846536) 4 Spring 28 846533 4 Pin 29 846534 8 Washer 30 (846553) 1 Retainer 31 847735 1 Key 32 (863021) 1 Key 33 (847737) 1 Screw 34 941907 1 Spring washer 35 (846487) 1 Striker plate 36 (846488) 1 Lubricating hose 37 (846493) 1 Lock ring 38 1 Lock 39 1 Gasket 40 2 Screw 41 6 Washer 42 (847730) 6 Screw 43 (847731) 1 Bearing housing 44 1 Lubricating nipple 45 846497 2 Lubricating nipple 46 1 Housing 47 183704 2 Roller bearing 48 (847736) 1 Lock ring 49 (863015) 1 Shaft 50 1 Lubricating nipple 51 1 Screw 52 (847733) 1 Nut 53 847734 1 Lock washer 54 (846557) 1 Lock washer 55 (846508) 1 Hand lever 56 1 Screw 57 1 Washer 58 (846510) 1 Nut 59 (847916) 1 Fork 60 2 Bolt 61 2 Washer 62 6603896 1 Shaft 63 (6603893) 2 Key 7745740- 411- 54171145 TWD1230ME

411 NOTES Replaced by PT143 no 3841933., AP314, ratio 1:1

Replaced by 1ea pin 865059, 2ea splitpin and 2ea washer 865052.

Replaced by 1ea pin 865059, 2ea splitpin and 2ea washer 865052.

Replaced by 1ea pin 865056, 2 ea splitpin 865057 and 2 ea washer 846534.

(847732)

43334

Upd:7/25/2022

Friction Clutch AP214

410

1 15

2 3 3

7

4 5

6

14

8 10 9

11

18 17 13

16

48

12

49 28 44

51 31

32

33 35

56

29 50

36

34

57

37 52

30 47

59 53

36A

45 46

55

44

54

58 19

24

20

27

43

42 40

41

26 22

38

21

39

23 25

Upd:7/25/2022

43339

7745740 -410 -54171144 TWD1230ME

Friction Clutch AP214

REF PART NO. QTY DESCRIPTION 1 862733 1 Power take-off 2 (846562) 1 Drive ring 3 (862582) 2 Disc 4 (846531) 1 Pressure plate 5 (846529) 1 Adjusting plate 6 846525 1 Lock spring 7 846528 1 Spring washer 8 846527 1 Screw 9 (846526) 1 Lock 10 2 Nut 11 2 Screw 12 (6603860) 1 Release bearing 13 (846522) 1 Release sleeve 14 (849982) 1 Adjusting ring 15 (846506) 1 Lock screw 16 (846530) 3 Screw 17 (846560) 1 Spacer 18 846561 1 Drive plate 19 (846532) 4 Release arm 20 (846537) 8 Link 21 846501 16 Striker plate 22 (846502) 16 Washer 23 846538 8 Pin 24 (846559) 8 Striker plate 25 (846536) 4 Spring 26 846533 4 Pin 27 846534 8 Washer 28 (846553) 1 Retainer 29 (846555) 1 Key 30 (862778) 1 Key 31 (6603868) 1 Screw 32 (6603869) 1 Lock washer 33 (846487) 1 Striker plate 34 (846488) 1 Lubricating hose 35 (846493) 1 Lock ring 36 (846513) 1 Sign 36A (846550) 1 Gasket 37 (6603880) 2 Screw 38 (846548) 6 Spring washer 39 (846547) 6 Screw 40 (846546) 1 Bearing housing 41 (6603865) 1 Lubricating nipple 42 846497 2 Lubricating nipple 43 (846545) 1 Housing 44 181615 2 Roller bearing 45 (862779) 1 Shaft 46 (6603865) 1 Lubricating nipple 47 (846515) 1 Screw 48 (846520) 1 Nut 49 846521 1 Lock washer 50 (846557) 1 Lock washer 51 (846508) 1 Hand lever 52 (846509) 1 Screw 53 (6603859) 1 Spring washer 54 (846510) 1 Nut 55 (846544) 1 Fork 56 (6603858) 2 Screw 57 (6603859) 2 Spring washer 58 6603896 1 Shaft 59 (6603893) 2 Key

7745740- 410- 54171144 TWD1230ME

410 NOTES AP214

Incl in 849982

Replaced by 1ea pin 865059, 2ea splitpin and 2ea washer 865052.

Replaced by 1ea pin 865059, 2ea splitpin and 2ea washer 865052.

Replaced by 1ea pin 865056, 2 ea splitpin 865057 and 2 ea washer 846534.

43339

Upd:7/25/2022

Power Take off

410 TWD1230ME

Upd:7/25/2022

53136

7745740 -410 -54162493 TWD1230ME

Power Take off

410

TWD1230ME REF PART NO. QTY 1 1 Clutch flange 2 845622 1 Clutch flange 3 845621 1 Rubber element 4 845620 1 Clutch half 5 960692 8 Hexagon screw 6 949869 8 Spacer washer 7 862733 1 Power take-off (3841933) 8 9 10 11 12

940160 941909 955562 955561 940280 866413

NOTES For flexible coupling ME240.

For flexible coupling ME240.

For flexible coupling ME240.

For flexible coupling ME240.

For flexible coupling ME240.

For flexible coupling ME240.

For friction clutch, 14''., AP214

1 Power take-off

For friction clutch, 14''., AP314

12 12 8 8 8 1

For friction clutch, 14''.

For friction clutch, 14''.

For friction clutch, 14''., For 862733 For friction clutch, 14''., For 862734 For friction clutch, 14''.

For friction clutch, 14''.

7745740- 410- 54162493 TWD1230ME

DESCRIPTION

Hexagon screw Spring washer Hexagon screw Hexagon screw Spring washer Ball bearing

53136

Upd:7/25/2022

Air Compressor 15.5

900

48

53

54

44

49

46 14

50

30

45

13

31 25

17

51 8

28

9

46

10 12

16

29

15 27

11

26

24 23 24

10 47 1

24

22 23

5 2 3 4 34 36 35

18 19 7

6

21 20

32 33 38

39

42 52 43

Upd:7/25/2022

37

40

41

53119

7745740 -900 -54153361 TWD1230ME

Air Compressor 15.5

REF PART NO. QTY DESCRIPTION 1 1590264 1 Compressor

900 SEE SEC.

NOTES Repl by 1612335

54157144 1612335

1 Compressor

Replaced by 1080437 54157145

2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51

(1080437) (3803136)

1 Compressor 1 Compressor, reman

1518355 423087 478289 975610 953346 941911 955828 1503492 1626068 479979 955304 965218 941907 330634 1619957 955297 941907 968145 864938 3028016 955269 941906 (847337) 192358 943473 1587040 940159 941907 955826 955894 8152009 994559 1507501 180110 941565 940133 942336 966601

1 1 1 1 3 3 3 1 1 X 2 1 2 1 1 2 2 1 1 1 6 6 1 X 4 1 2 2 2 2 1 1 1 1 1 1 1 1 X 2 2 1 1 1 1 X 2 1 1 X 1 1 2 1

326596 326599 (944276) 326576 944727 (942240) 941522 943472 941534 (961603) 941522 941534 192531 943472 479978

7745740- 900- 54153361 TWD1230ME

Nut Gear Gear O-ring Stud Spring washer Hexagon nut Governor Gasket Plug Hexagon screw Flange screw Spring washer Pipe flange Gasket Hexagon screw Spring washer Plug Air inlet Gasket Hexagon screw Spring washer Tube Hose Hose clamp Bracket Hexagon screw Spring washer Hexagon nut Washer Filter Hose clamp Hose assembly Elbow nipple Clamp Hexagon screw Spring washer Hose assembly Hose Fitting nut Sleeve Elbow nipple Nipple Nipple Elbow nipple Hose Hose clamp Elbow nipple Hose nipple Hose Elbow nipple T-nipple Hose clamp Nipple

E.U=3803136 E.U=3803136

SN-XXXXXXXXXX/155515 SNXXXXXXXXXX/155516-

Replaced by regulator3944253 and 2 ea spacer washer 946048.

(191026) For 1080437

(847322)

L=2x95mm

(1082111)

Early type Early type Early type

Early type L=95mm Early type Late type Early type Late type (961654) 53119

Upd:7/25/2022

Air Compressor 15.5

REF PART NO. QTY DESCRIPTION 52 18818 1 Gasket 53 941534 1 Elbow nipple 54 (16291) 1 Reduction nipple

7745740- 900- 54153361 TWD1230ME

900 SEE SEC.

NOTES Late type Late type

53119

Upd:7/25/2022

Air Compressor 15.5, Components: 1080437

900

32 1 33

30

31

41 42 43

35

3

36 34 39

28 29

37 40

38

23 4

24 25

26

27

22 45 44 18

19

15

16

17

14

2 10

13 6

6A 8

5

21

7

12 9

11

20

Upd:7/25/2022

47304

7745740 -900 -54153349 TWD1230ME

Air Compressor 15.5, Components: 1080437

REF PART NO. QTY 1 (1080437) 1 Compressor (3803136) 1 Compressor, reman 2 1 Housing 3 (1518347) 2 Valve seat 4 (1518348) 2 Bushing 5 1 Lock 6 1518350 1 Bushing 6A 1699845 1 O-ring 7 955295 6 Hexagon screw 8 941907 6 Spring washer 13 (1518353) 1 Crankshaft 14 11014 1 Ball bearing 15 (346520) 1 Lock ring 16 (1518354) 1 Spacer ring 17 1518355 1 Nut 18 (1517545) 1 Key 19 (3090257) 2 Connecting rod 20 (1518357) 4 Screw 21 (328738) 4 Lock washer 22 3094151 2 Piston (3094152) 2 Piston (3094153) 2 Piston 23 1518361 2 Piston ring 1518362 2 Piston ring (1518363) 2 Piston ring 24 1518364 2 Piston ring (1518365) 2 Piston ring (1518366) 2 Piston ring 25 1518367 2 Oil scraper ring (1518368) 2 Oil scraper ring (1518369) 2 Piston ring 26 2 Piston pin 27 (1518371) 4 Lock ring 28 1518372 1 Plate 29 1697704 1 Gasket 30 1 Cylinder head 31 1697705 1 Gasket 32 (1518376) 11 Screw (1518377) 2 Screw 33 13 Spring washer 34 (1518378) 1 Lock pin 35 2 Valve spring 36 2 Washer 37 2 Piston 38 2 O-ring 39 (1518687) 1 Spring 40 (1518379) 1 Pressure plate 41 2 Spring 42 2 Valve 43 2 Guide 44 968145 1 Plug 45 3090471 1 Repair kit 3094155 1 Piston ring kit 3094156 1 Piston ring kit (270614) 1 Piston ring kit

7745740- 900- 54153349 TWD1230ME

900

DESCRIPTION

NOTES E.U=3803136 E.U=3803136

(1696201)

(1518356)

Std D (1697706) O.S=0,25mm (1697707) O.S=0,50mm (1697708) Std D, Repl by 3094155 O.S=0,25mm O.S=0.50mm Std D, Repl by 3094155 O.S=0,25mm O.S=0.50mm Std D, Repl by 3094155 O.S=0,25mm O.S=0.50mm

Replaced by 270698

See group 99 (270698) Std D O.S=0,25mm O.S=0.50mm

47304

Upd:7/25/2022

Air Compressor 15.5, Components: 1612335

900

32 1 33

30

31

41 42 43

35

3

36 34 39

28 29

37 40

38

23 4

24 25

26

27

22 45 44 18

19

15

16

17

14

2 10

13 6

6A 8

5

21

7

12 9

11

20

Upd:7/25/2022

47304

7745740 -900 -54153348 TWD1230ME

Air Compressor 15.5, Components: 1612335

REF PART NO. QTY 1 1612335 1 Compressor

900

DESCRIPTION

SEE SEC.

NOTES Replaced by 1080437

54157145 2 3 4 5 6 6A 7 8 13 14 15 16 17 18 19 20 21 22

23

24

25

26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45

(1518347) (1518348) 1518350 1699845

(1518353) 11014 (346520) (1518354) 1518355 (1517545) (3090257) (1518357) (328738) 3094151 (3094152) (3094153) 1518361 1518362 (1518363) 1518364 (1518365) (1518366) 1518367 (1518368) (1518369) (1518371) 1518372 1697704 1697705 (1518376) (1518377) (1518378)

(1518687) (1518379)

479979 3090471 3094155 3094156 (270614)

1 2 2 1 1 1 6 6 1 1 1 1 1 1 2 4 4 2 2 2 2 2 2 2 2 2 2 2 2 2 4 1 1 1 1 11 2 13 1 2 2 2 2 1 1 2 2 2 1 1 1 1 1

7745740- 900- 54153348 TWD1230ME

Housing Valve seat Bushing Lock Bushing O-ring Screw Spring washer Crankshaft Ball bearing Lock ring Spacer ring Nut Key Connecting rod Screw Lock washer Piston Piston Piston Piston ring Piston ring Piston ring Piston ring Piston ring Piston ring Oil scraper ring Oil scraper ring Piston ring Piston pin Lock ring Plate Gasket Cylinder head Gasket Screw Screw Spring washer Lock pin Valve spring Washer Piston O-ring Spring Pressure plate Spring Valve Guide Plug Repair kit Piston ring kit Piston ring kit Piston ring kit

(1696201)

(1518356)

Std D (1697706) O.S=0,25mm (1697707) O.S=0,50mm (1697708) Std D, Repl by 3094155 O.S=0,25mm O.S=0.50mm Std D, Repl by 3094155 O.S=0,25mm O.S=0.50mm Std D, Repl by 3094155 O.S=0,25mm O.S=0.50mm

Replaced by 270698

(191026) See group 99 (270698) Std D O.S=0,25mm O.S=0.50mm

47304

Upd:7/25/2022

Air Compressor 15.5, Components: 1590264

900

32 1 33

30

31

41 42 43

35

3

36 34 39

28 29

37 40

38

23 4

24 25

26

27

22 45 44 18

19

15

16

17

14

2 10

13 6

6A 8

5

21

7

12 9

11

20

Upd:7/25/2022

47304

7745740 -900 -54153347 TWD1230ME

Air Compressor 15.5, Components: 1590264

REF PART NO. QTY 1 1590264 1 Compressor

900

DESCRIPTION

SEE SEC.

NOTES Repl by 1612335

54157144 2 3 4 5 6 6A 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22

23

24

25

26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45

(1518347) (1518348) 1518350 1699845

(1518351) 1697703

(1518353) 11014 (346520) (1518354) 1518355 (1517545) (3090257) (1518357) (328738) 3094151 (3094152) (3094153) 1518361 1518362 (1518363) 1518364 (1518365) (1518366) 1518367 (1518368) (1518369) (1518371) 1518372 1697704 1697705 (1518376) (1518377) (1518378)

(1518687) (1518379)

479979 3090471 3094155 3094156 (270614)

1 2 2 1 1 1 6 6 1 1 10 10 1 1 1 1 1 1 2 4 4 2 2 2 2 2 2 2 2 2 2 2 2 2 4 1 1 1 1 11 2 13 1 2 2 2 2 1 1 2 2 2 1 1 1 1 1

7745740- 900- 54153347 TWD1230ME

Housing Valve seat Bushing Lock Bushing O-ring Screw Spring washer Cover Gasket Screw Spring washer Crankshaft Ball bearing Lock ring Spacer ring Nut Key Connecting rod Screw Lock washer Piston Piston Piston Piston ring Piston ring Piston ring Piston ring Piston ring Piston ring Oil scraper ring Oil scraper ring Piston ring Piston pin Lock ring Plate Gasket Cylinder head Gasket Screw Screw Spring washer Lock pin Valve spring Washer Piston O-ring Spring Pressure plate Spring Valve Guide Plug Repair kit Piston ring kit Piston ring kit Piston ring kit

(1696201)

(1518356)

Std D (1697706) O.S=0,25mm (1697707) O.S=0,50mm (1697708) Std D, Repl by 3094155 O.S=0,25mm O.S=0.50mm Std D, Repl by 3094155 O.S=0,25mm O.S=0.50mm Std D, Repl by 3094155 O.S=0,25mm O.S=0.50mm

Replaced by 270698

(191026) See group 99 (270698) Std D O.S=0,25mm O.S=0.50mm

47304

Upd:7/25/2022

Air Compressor Knorr LP48 ESS

90 TWD1230ME

41 10

9

40 9

8

27

43

7

42

24

10

25 31 9

38

30

39 35

26 23

22

39

32

28 29

23

38

12

37 36

21

34

37 11

33

22

9

2

3

1A

19 18

14

21

20

13

15 4

1

6

5

17

16

Upd:7/25/2022

53121

7745740 -90 -54153640 TWD1230ME

Air Compressor Knorr LP48 ESS

90

TWD1230ME REF PART NO. QTY DESCRIPTION 1 8150407 1 Compressor 3803262 1 Compressor, reman 1A 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

346918 478777 975610 953346 941911 955828 976553 946652 943472 479975 979270 946652 957173 963947 977651 942376 835980 966459 968696 976444 945460 976444 968694 1505047

1 1 1 3 3 3 1 X 4 2 1 X 1 1 1 1 1 1 1 1 X 2 2 1

Castle nut Gear O-ring Stud Spring washer Hexagon nut Hose nipple Rubber hose Hose clamp Elbow nipple Hose nipple Rubber hose Gasket Nipple Hose assembly Elbow nipple Nipple Reduction nipple Nipple Nipple Tube Nipple Nipple Governor

25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43

968060 965546 955529 955894 955826 959794 941907 807257 947628 978281 191620 1598055 947628 994559 967553 1094583 8152010 955525 955894

4 1 2 2 2 2 2 2 1 1 1 1 2 2 X 1 1 1 1

Plug Bracket Hexagon screw Washer Hexagon nut Hexagon screw Spring washer Spacer sleeve Gasket Nipple Hollow screw Banjo nipple Gasket Hose clamp Hose Bracket Air filter Hexagon screw Washer

7745740- 90- 54153640 TWD1230ME

NOTES

L=160mm

L=240mm

Replaced by regulator 3944252 and 2 ea spacer washer 946048.

L=270mm

53121

Upd:7/25/2022

900

Upd:7/25/2022

Air Compressor Knorr LP48 ESS

53120

7745740 -900 -54153626 TWD1230ME

Air Compressor Knorr LP48 ESS

900

REF PART NO. QTY DESCRIPTION 1 8150407 1 Compressor 3803262 1 Compressor, reman 1A 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26

346918 478777 975610 953346 941911 955828 976553 946652 943472 479975 979270 946652 957173 963947 977651 942376 835980 949657 945895 966434 968696 976444 945460 976444 968694 1505047

1 1 1 3 3 3 1 X 4 2 1 X 1 1 1 1 1 1 1 1 1 1 X 2 2 1

Castle nut Gear O-ring Stud Spring washer Hexagon nut Hose nipple Rubber hose Hose clamp Elbow nipple Hose nipple Rubber hose Gasket Nipple Hose assembly Elbow nipple Nipple O-ring Hexagon nut Elbow nipple Nipple Nipple Tube Nipple Nipple Governor

27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46

968060 965562 1136551 955529 941907 955826 940133 942336 947628 978281 191620 1598185 947628 994559 967553 1587040 8152010 955525 955894 955826

4 1 1 2 2 2 1 1 1 1 1 1 2 2 X 1 1 2 2 2

Plug Bracket Anchorage Hexagon screw Spring washer Hexagon nut Hexagon screw Spring washer Gasket Nipple Hollow screw Banjo nipple Gasket Hose clamp Hose Bracket Air filter Hexagon screw Washer Hexagon nut

7745740- 900- 54153626 TWD1230ME

NOTES

L=160mm

L=240mm

Replaced by regulator 3944252 and 2 ea spacer washer 946048.

M10

L=240mm

53120

Upd:7/25/2022

Air Compressor Wabco 704

90 TWD1230ME

Upd:7/25/2022

53116

7745740 -90 -54151898 TWD1230ME

Air Compressor Wabco 704

90

TWD1230ME REF PART NO. QTY 1 1626060 1 Compressor 3803405 1 Compressor, reman 1A 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40

(1698672) 478777 975610 953346 941911 955828 (866161) 968060 479978 941522 941522 943472 963947 957173 942376 977651 1598055 191620 957189 1094583 967553 994559 8152010 955525 955894 947628 978381 6781778 354145 (967810) 354141 967736 948891 1591738 11996 966419 966459 3953945 276183

1 1 1 3 3 3 2 2 1 X X 4 1 1 1 1 1 1 2 1 X 2 1 1 1 1 1 1 6 6 X 1 1 1 1 1 2 2 1 1

7745740- 90- 54151898 TWD1230ME

DESCRIPTION

Nut Gear O-ring Stud Spring washer Hexagon nut T-nipple Plug Nipple, cylinder block Hose, cool. water pipe Hose Hose clamp Nipple Gasket Elbow nipple Hose assembly Banjo nipple Hollow screw Gasket Bracket Hose Hose clamp Air filter Hexagon screw, cover-intercool.house Washer, cover-intercool.house Gasket Reduction nipple Nipple Fitting nut Sleeve Pipe Nipple Hose assembly T-nipple Safety valve Gasket Nipple Reduction nipple Valve Gasket kit, air compressor

NOTES

L=200mm

(3126311)

53116

Upd:7/25/2022

Air Compressor Wabco 704

900

Upd:7/25/2022

53117

7745740 -900 -54153548 TWD1230ME

Air Compressor Wabco 704

REF PART NO. QTY 1 1626060 1 Compressor 3803405 1 Compressor, reman 1A 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37

(1698672) 478777 975610 953346 941911 955828 (866161) 968060 479978 941522 943472 (942240) 941522 963947 957173 835980 942376 977651 1083943 947628 8152010 941582 947628 354141 978381 3953392 (967810) 354145 966419 966459 3953945 967736 948891 1591738 11996 276183

1 1 1 3 3 3 2 2 1 X 4 1 X 1 1 1 1 1 1 1 1 1 1 1 1 1 6 6 X 2 2 1 1 1 1 1 1

7745740- 900- 54153548 TWD1230ME

900 DESCRIPTION

Nut Gear O-ring Stud Spring washer Hexagon nut T-nipple Plug Nipple Hose Hose clamp Elbow nipple Hose Nipple Gasket Nipple Elbow nipple Hose assembly Nipple Gasket Air filter Nipple Gasket Nipple Reduction nipple Nipple Sleeve Fitting nut Pipe Nipple Reduction nipple Valve Hose assembly T-nipple Safety valve Gasket Gasket kit

NOTES

L=120mm

L=360mm

New design

Alt

(6781778)

(3126311)

53117

Upd:7/25/2022

900

Upd:7/25/2022

Air Compressor, Components: 1626060

43649

7745740 -900 -54156305 TWD1230ME

Air Compressor, Components: 1626060

REF PART NO. QTY DESCRIPTION 1 1626060 1 Compressor 3803405 1 Compressor, reman 2 1 Housing 3 1698671 1 Bearing 4 (1698672) 1 Nut 5 1 Crankshaft 6 1698673 1 O-ring 7 1 Bearing housing 8 955894 4 Washer 9 955295 4 Hexagon screw 10 1698675 1 Gasket 11 1 Lock 12 955269 8 Hexagon screw 13 (1698678) 2 Connecting rod 14 4 Screw 15 (1698686) 2 Piston 16 (1698687) 4 Piston ring 17 (1698688) 2 Piston ring 18 2 Piston pin 19 4 Lock ring 20 1 Gasket 21 1 Cylinder head 22 1698681 2 Inlet valve 23 4 Pin 24 1 Gasket 25 2 Screw 26 947628 2 Gasket 27 2 Plug 28 1 Lock 29 192495 6 Washer 30 6 Screw 31 276183 1 Gasket kit

7745740- 900- 54156305 TWD1230ME

900 NOTES Wabco 704 Wabco 704

Replaced by piston ring kit 3094621. The kit includes 6 piston rings.

Replaced by piston ring kit 3094621. The kit includes 6 piston rings.

Included in gasket kit 276183.

Included in gasket kit 276183.

43649

Upd:7/25/2022

Air Compressor, Components

900 TWD1230ME

33 1

34 38 32 31

41 40

39

37 36 35

25

26

24 27 14 30

18

21

28

20 29

22 23

19

15 16

6

18

10 12 17

2

4 3

5

13

7

11

Upd:7/25/2022

8

9

46400

7745740 -900 -54153716 TWD1230ME

Air Compressor, Components

900

TWD1230ME REF PART NO. QTY 1 8150407 1 Compressor 3803262 1 Compressor, reman 2 1 Housing 3 3090382 2 Repair kit 4 3095842 1 Cap 5 4 Screw 6 1 Crankshaft 3095842 1 Cap 7 (3090385) 1 Bearing cover 8 1 Lock 9 1697093 1 O-ring 10 965215 4 Flange screw 11 3090383 1 Repair kit 12 2 Bushing 13 1697093 1 O-ring 14 2 Bushing 15 4 Washer 16 4 Screw 17 1 Nut 18 (3097147) 2 Repair kit, with pistons 19 (3090386) 2 Connecting rod 20 1 Connecting rod 21 1 Bushing 22 2 Washer 23 2 Screw 24 (1697282) 2 Piston 25 1 Piston 26 1 Piston pin 27 2 Snap ring 28 (3090388) 1 Piston ring kit 29 1 Piston ring 30 2 Piston ring 31 1 Cylinder head 32 1 Cylinder head 33 1 Plug 34 1 Sealing ring 35 (3090377) 1 Gasket kit 36 1 Gasket 37 1 Gasket 38 6 Screw 39 (3091740) 1 Valve kit, inlet valve 40 (3091591) 1 Valve kit, inlet 41 1 Valve body

7745740- 900- 54153716 TWD1230ME

DESCRIPTION

NOTES Knorr LP48 ESS Knorr LP48 ESS Compl repl by 3095842

(3090379)

46400

Upd:7/25/2022

Connecting Kit for Hydraulic Pump

900

2 7 4 6

5

11 9

8

1

10

3

Upd:7/25/2022

47401

7745740 -900 -54171312 TWD1230ME

Connecting Kit for Hydraulic Pump

900

REF PART NO. QTY 1 3825094 1 Flange 2 975610 1 O-ring 3 (864553) 3 Hex. socket screw 4 3825095 1 Gear 5 945583 1 Washer 6 946173 1 Flange screw 7 11016 1 Ball bearing 8 864499 1 Support bearing 9 976507 1 O-ring 10 Lock 11 947760 2 Flange screw

DESCRIPTION

7745740- 900- 54171312

47401

TWD1230ME

NOTES

(965180)

Upd:7/25/2022

Connecting Kit for Hydraulic Pump Vf F11 19-28

90 TWD1230ME

1 2 4 5 6

7 8

3

Upd:7/25/2022

53118

7745740 -90 -54151218 TWD1230ME

Connecting Kit for Hydraulic Pump Vf F11 19-28

90

TWD1230ME REF PART NO. QTY 1 1 Hydraulic pump 2 (848190) 1 Flange 3 (864553) 3 Hex. socket screw 4 (864741) 1 Gear, nitro carburized 863545 1 Gear, nitro carburized 5 864590 1 Washer 6 946173 1 Flange screw 7 (955707) 2 Hexagon screw 8 955898 2 Washer

7745740- 90- 54151218 TWD1230ME

DESCRIPTION

NOTES VF F11 19-28 SAE BB/4H I.D=25,4mm I.D=25,0mm

53118

Upd:7/25/2022

Engine Heater, Block Mounted

900

8

1

4 5 2

7

6

3

Upd:7/25/2022

43651

7745740 -900 -54167849 TWD1230ME

Engine Heater, Block Mounted

900

REF PART NO. QTY 1 888447 1 Engine heater 2 1622521 1 Heater 3 1622523 1 Heat shield 4 469328 1 Gasket 5 20491032 1 Expander 6 3986351 1 Cable 7 3589627 1 Cable 8 1079218 1 Retainer

DESCRIPTION

7745740- 900- 54167849

43651

TWD1230ME

NOTES (1622520)

L=5000mm L=1500mm

Upd:7/25/2022

900

Upd:7/25/2022

Engine Heater, Separately Mounted: 750W

43648

7745740 -900 -54167821 TWD1230ME

Engine Heater, Separately Mounted: 750W

REF PART NO. QTY 1 865098 1 Engine heater kit 2 1 Engine heater 3 952970 X Hose 4 943473 4 Hose clamp 5 942590 2 Elbow nipple 6 821335 1 Adapter 862335 1 Plug 7 1 Connector

7745740- 900- 54167821 TWD1230ME

900

DESCRIPTION

NOTES 220-240V, 750W (865078) L=1250mm 45° O.D=49mm O.D=35mm

43648

Upd:7/25/2022

900

Upd:7/25/2022

Engine Heater, Separately Mounted: 2000W

43648

7745740 -900 -54167822 TWD1230ME

Engine Heater, Separately Mounted: 2000W

REF PART NO. QTY 1 3825492 1 Engine heater kit 2 865077 1 Engine heater 22310451 1 Engine heater 3 952970 X Hose 4 943473 4 Hose clamp 5 942590 2 Elbow nipple 6 821335 1 Adapter 862335 1 Plug 7 1 Connector

7745740- 900- 54167822 TWD1230ME

900

DESCRIPTION

NOTES 220-240V, 2000W (3825491) Replaced by 2310451 L=1250mm 45° O.D=49mm O.D=35mm

43648

Upd:7/25/2022

900

Upd:7/25/2022

Regulator, Components: 3944252

46399

7745740 -900 -54153665 TWD1230ME

Regulator, Components: 3944252

REF PART NO. QTY 1 3944252 1 Governor 2 1 Housing 3 1 Piston 4 1 O-ring 5 1 Washer 6 2 O-ring 7 1 Valve washer 8 1 Spring 9 1 Valve 10 1 Spring 11 1 Adjusting screw 12 2 Seat 13 1 Spacer sleeve 14 1 Spring 15 1 Seat 16 (955833) 1 Hexagon nut 17 1 Snap ring 18 1 Lock 19 (271252) 1 Sealing kit 20 6645225 1 Repair kit

7745740- 900- 54153665 TWD1230ME

900 DESCRIPTION

NOTES

Included in repair kit 3830711.

Included in repair kit 3830711.

Included in repair kit 3830711.

Included in repair kit 3830711.

Included in repair kit 3830711.

Included in repair kit 3830711.

Included in repair kit 3830711.

Included in repair kit 3830711.

46399

Upd:7/25/2022

900

Upd:7/25/2022

Regulator, Components: 1505047

46399

7745740 -900 -54153664 TWD1230ME

Regulator, Components: 1505047

REF PART NO. QTY DESCRIPTION 1 1505047 1 Governor 2 1 Housing 3 1 Piston 4 1 O-ring 5 1 Washer 6 2 O-ring 7 1 Valve washer 8 1 Spring 9 1 Valve 10 1 Spring 11 1 Adjusting screw 12 2 Seat 13 1 Spacer sleeve 14 1 Spring 15 1 Seat 16 (955833) 1 Hexagon nut 17 1 Snap ring 18 1 Lock 19 (271252) 1 Sealing kit 20 6645225 1 Repair kit

7745740- 900- 54153664 TWD1230ME

900 NOTES Replaced by regulator 3944252 and 2 ea spacer washer 946048.

Included in repair kit 3830711.

Included in repair kit 3830711.

Included in repair kit 3830711.

Included in repair kit 3830711.

Included in repair kit 3830711.

Included in repair kit 3830711.

Included in repair kit 3830711.

Included in repair kit 3830711.

46399

Upd:7/25/2022

Tool Kit

900

Upd:7/25/2022

47406

7745740 -900 -54143110 TWD1230ME

Tool Kit

900

REF PART NO. QTY 1 (844481) 1 Tool kit 2 3841091 1 Tool box 3 (750) 1 Grease gun 4 (755) 1 Adjustable wrench (3803911) 1 Alternator, reman (962045) 1 Adjustable wrench 5 (962032) 1 Pliers 6 804771 1 Screwdriver 7 (963929) 1 Combination screwdri 8 (811) 12 Protective cap 9 (880695) 1 Extension bar 10 (880694) 1 Handle 11 (946804) 1 Allen wrench 914675 1 Allen wrench 12 (962066) 1 Open-end wrench 13 (210144) 1 Open-end wrench 14 (210145) 1 Open-end wrench 15 (962070) 1 Open-end wrench 16 (210146) 1 Open-end wrench 17 (210149) 1 Wrench 18 (9820311) 1 Impact hexagon socke 19 (9820314) 1 Socket wrench 20 (9820316) 1 Socket 21 (9820318) 1 Socket wrench 22 (9820320) 1 Impact hexagon socke 23 (9820321) 1 Socket 24 (9820323) 1 Impact hexagon socke 25 (9820324) 1 Impact hexagon socke 26 (9820326) 1 Socket wrench 27 (9820327) 1 Impact hexagon socke 28 (962075) 1 Open-end wrench

DESCRIPTION

7745740- 900- 54143110

47406

TWD1230ME

NOTES

30mm 30mm 19mm L=300mm

5/16'' 1/4'' 3/8''-7/16'' 7/16''-1/2'' 9/16''-5/8'' 13/16''-7/8'' 11/16''-3/4'' 15/16''-1'' 3/8'' 7/16'' 1/2'' 9/16'' 5/8'' 11/16'' 3/4'' 13/16'' 7/8'' 15/16'' 41mm

Upd:7/25/2022

Overhaul Kits: MOBILE

99

TWD1230ME REF PART NO. QTY DESCRIPTION 1 877058 1 Overhaul kit, basic 275642 270449 3093651 270130 876352 270949 876801 876802 876049 876050 876180 876371

6 7 1 6 1 6 1 1 1 1 1 1

877552

1 Overhaul kit, cylinder head

273983 468302 468303 468305 422320 1545135 479863 423011 468448

6 6 6 24 6 6 12 6 6

(877562)

1 Overhaul kit, sub unit

478649 20431484 3803537 (3828642) (3802111) 478606 3803281

1 1 1 1 1 6 6

7745740- 99- 54167281 TWD1230ME

NOTES TWD1230ME, TWD1230VE, TWD1231VE

Cylinder liner kit Main bearing kit, std d Thrust washer kit, std d Big-end bearing kit, std d Gasket kit, turbo connect.

Cylinder head gasket, cylinder head Gasket kit, valve cover Gasket kit, for installation of injec Gasket kit, inlet pipe Gasket kit, exhaust manifold Gasket kit, charge air cooler Overhaul gasket kit, additional recondition TD121G-87, TWD1210V, TWD1211V, TWD1230ME, TWD1230VE, TWD1231VE, TAD1230V

Socket set, fuel injector Inlet valve Exhaust valve Valve cotter Valve guide, inlet Valve guide, exhaust Tappet Valve seat, intake Valve seat, exhaust TWD1230ME, TWD1230VE TWD1240VE

Oil pump, complete Coolant pump, complete Coolant pump, reman, complete Turbocharger, complete Turbocharger, complete Injector Injector

Upd:7/25/2022

Repair Kits

99

TWD1230ME REF PART NO. QTY 1 275642 6 Cylinder liner kit 6 Cylinder liner 270950 6 Gasket kit 6 Sealing ring 12 Sealing ring 6 Sealing ring 6 Piston 276167 6 Piston ring kit 6 Compression ring 6 Compression ring 6 Oil scraper ring 6 Expanding ring 8193838 6 Piston pin 914530 12 Snap ring

DESCRIPTION

270130 270131 270132 (270133) 270134 270135

6 6 6 6 6 6

Big-end bearing kit Big-end bearing kit Big-end bearing kit Big-end bearing kit Big-end bearing kit Big-end bearing kit

270449 270450 270451 (270452)

7 7 7 7

Main bearing kit Main bearing kit Main bearing kit Main bearing kit

276791 276792 276793

6 Thrust washer kit 6 Thrust washer kit 6 Thrust washer kit

270949 423326 422415 422413

6 Cylinder head gasket, cylinder head 12 Sealing ring 12 Sealing ring 6 Sealing ring

876049 469830 3979052 469662 425695 949332 957171

1 Gasket kit, induction manifold 6 O-ring 2 Gasket 1 Gasket 2 O-ring 2 O-ring 1 Gasket

876050

1 Gasket kit, exhaust manifold

470534 423057

6 4

876180 469508 471626 1542781

1 Gasket kit, charge air cooler 2 O-ring 3 Rubber moulding 1 Sealing ring

876319 470939 420641 1543360 942703 11998

1 Gasket kit, turbo connect.

1 Gasket 1 Plane gasket 1 Gasket 1 Gasket 1 Gasket

276152

1 Overhaul kit, oil pump

7745740- 99- 54153738 TWD1230ME

Gasket Sealing ring

SEE SEC. 54152073 54152073 54152073 54152073 54152073 54152073 54152073 54152073 54152073 54152073 54152073 54152073 54152073 54152073 54152073 54152073 54152073 54152073 54152073 54152073 54152073 54152073 54152073 54152073 54152073 54152073 54152073 54152073 54152073 54152073 54152073 54152073 54152073 54152073 54152073 54152073 54152073 54152073 54152073 54152073 54152073 54152073 54152073 54152073 54152073 54152073 54152073 54152073 54152073 54152073 54152073 54152073 54152073 54152073 54152073 54152073 54152073 54152073 54152073 54152073 54152073 54152073 54152073

NOTES

(479876)

Std D 0,25mmU.S 0,50mm under size U.S=0,75mm U.S=1,00mm U.S=1,25mm Std D 0,25mmU.S 0,50mm under size U.S=0,75mm Std D O.S=0,10mm O.S=0,20mm

(469661) (469668)

Not for TWD1230ME

For 11031607

Upd:7/25/2022

Repair Kits

99

TWD1230ME REF PART NO. QTY 276156 1 Overhaul kit, oil pump

DESCRIPTION

470347 941907

1 1 4 5

276814 1545359 1545358 941906 925262 1675944 1676561 1675947 184816 978293 181286 423351 469477 925257 975673 975675 1544410 1664473 423352

1 Repair kit, water pump 1 Lock plate 1 Lock plate 4 Spring washer 1 O-ring 1 Impeller 1 Sealing ring 1 Shaft 1 Ball bearing 1 Sealing ring 1 Ball bearing 1 Gasket 1 Sealing ring 1 O-ring 3 O-ring 2 O-ring 1 Sealing ring 3 O-ring 1 Gasket

876020 18702 843927 845208 845215 941908 941911 942336 970958 955542 959821 971089

1 Spring kit, belt tensioner 1 Washer 2 Wear washer 1 Spacer sleeve 1 Torsion spring 1 Spring washer 1 Spring washer 1 Spring washer 1 Hexagon screw 1 Hexagon screw 1 Hexagon screw 1 Lock nut

875833 424692 469455 466405 423281

1 Gasket kit, decarbonizing 6 Gasket 6 Sealing ring 6 Sealing ring 6 O-ring

876371 18813 907132 18818 469823 469846 969011 942580 940096 468557 468116 975610 468094 949656 423123 422130 11996

1 Overhaul gasket kit, reconditioning 1 Gasket 5 Gasket 1 Gasket 3 Gasket 7 Sealing ring 22 Gasket 12 Gasket 1 Gasket 1 Gasket 1 Gasket 1 O-ring 1 Sealing ring 1 O-ring 1 Sealing ring 1 Gasket 4 Gasket

7745740- 99- 54153738 TWD1230ME

Shaft, with gear Shaft, with gear Bushing Spring washer

SEE SEC. 54152073 54152073 54152073 54152073 54152073 54152073 54152073 54152748 54152073 54152073 54152073 54152073 54152073 54152073 54152073 54152073 54152073 54152073 54152073 54152073 54152073 54152073 54152073 54152073 54152073 54152073 54152073 54152719 54152073 54152073 54152073 54152073 54152073 54152073 54152073 54152073 54152073 54152073 54152073 54152073 54152073 54152073 54152073 54152073 54152073 54152073 54152073 54152073 54152073 54152073 54152073 54152073 54152073 54152073 54152073 54152073 54152073 54152073 54152073 54152073 54152073 54152073 54152073

NOTES For 470343,478285,478649 For 4778318

For 1675945

(1675943) (183894)

Upd:7/25/2022

Repair Kits

99

TWD1230ME REF PART NO. QTY 18677 4 478505 1 957181 4 424621 1 469336 1 470383 2 421158 1 949658 3 469486 2 949659 1 469483 1 418326 2 424580 1 470263 1 470527 2 925092 1 1161231 1 15304 1 947620 3 18666 1 11994 2 947281 2 1544710 1 469327 2 469328 6 424983 1 941666 1

7745740- 99- 54153738 TWD1230ME

DESCRIPTION Gasket Gasket Gasket Gasket Sealing ring Sealing ring Sealing ring O-ring Gasket O-ring Sealing ring Sealing ring Sealing ring Sealing ring Sealing ring O-ring Sealant Gasket Gasket Gasket Gasket Gasket Sealing ring Gasket Gasket Sealing ring Sealing ring

SEE SEC. 54152073 54152073 54152073 54152073 54152073 54152073 54152073 54152073 54152073 54152073 54152073 54152073 54152073 54152073 54152073 54152073 54152073 54152073 54152073 54152073 54152073 54152073 54152073 54152073 54152073 54152073 54152073

NOTES

Upd:7/25/2022

Repair Kits

990

REF PART NO. QTY 1 275635 6 Cylinder liner kit 6 Cylinder liner 271155 6 Sealing ring kit 270950 6 Gasket kit 6 Sealing ring 12 Sealing ring 6 Sealing ring 6 Piston 876074 6 Piston ring kit 6 Compression ring 6 Compression ring 6 Oil scraper ring 6 Expanding ring 8193837 6 Piston pin 423124 12 Snap ring

DESCRIPTION

270130 270131 270132 (270133) 270134 270135

6 6 6 6 6 6

Big-end bearing kit Big-end bearing kit Big-end bearing kit Big-end bearing kit Big-end bearing kit Big-end bearing kit

270449 270450 270451 (270452)

7 7 7 7

Main bearing kit Main bearing kit Main bearing kit Main bearing kit

276791 276792 276793

6 Thrust washer kit 6 Thrust washer kit 6 Thrust washer kit

270949 423326 422415 422413

6 Cylinder head gasket, cylinder head 12 Sealing ring 12 Sealing ring 6 Sealing ring

876956 469830 424618

1 Gasket kit, induction manifold 6 O-ring 2 Gasket

876050

1 Gasket kit, exhaust manifold

470534 423057

6 4

876352

1 Gasket kit, turbo connect.

470939 420641 1543360 942703 11998 955893 941906 18677

1 1 1 1 1 1 1 1

275946

1 Repair kit, turbo 2 Bearing 1 Thrust bearing 1 Piston ring 2 Piston ring 1 O-ring

7745740- 990- 54153694 TWD1230ME

Gasket Sealing ring

Gasket Plane gasket Gasket Gasket Gasket Washer Spring washer Gasket

SEE SEC. 54153316 54153316 54153316 54153316 54153316 54153316 54153316 54153316 54153316 54153316 54153316 54153316 54153316 54153316 54153316 54153316 54153316 54153316 54153316 54153316 54153316 54153316 54153316 54153316 54153316 54153316 54153316 54153316 54153316 54153316 54153316 54153316 54153316 54153316 54153316 54153316 54153316 54153316 54153316 54153316 54153316 54153316 54153316 54153316 54153316 54153316 54153316 54153316 54153316 54153316 54153316 54153316 54153316 54153316 54153316 54153316 54153316 54153316 54153316 54153316 54153316 54153316 54153316

NOTES

SN-XXXXXXXXXX/136970 SNXXXXXXXXXX/136971-

(470842)

Std D 0,25mmU.S 0,50mm under size U.S=0,75mm U.S=1,00mm U.S=1,25mm Std D 0,25mmU.S 0,50mm under size U.S=0,75mm Std D O.S=0,10mm O.S=0,20mm

(876404)

Upd:7/25/2022

Repair Kits

990

REF PART NO. QTY (843423) 1 (843421) 4 (411809) 10 (1518784) 1 (865993) 2 4 (420467) 1

DESCRIPTION Sleeve Striker plate Spring washer Nut Lock nut Snap ring Lock ring

276152 470347

1 Overhaul kit, oil pump 4 Bushing 1 Shaft, with gear 1 Shaft, with gear

276156

1 Overhaul kit, oil pump

469477 925092 1664473 941907

1 1 1 3 2 5

275615 70913 181286 421306 423127 423351 423352 8121826 1676432 (468245) 468249 925255 925257 925262 1544410 958811 1545283 1545358 1545359 1660609

1 Repair kit, water pump 1 Deflector 1 Ball bearing 1 Wear ring 1 Gasket 1 Gasket 1 Gasket 1 Pump rotor 1 Sealing ring 2 Lock plate 1 Shaft 2 O-ring 1 O-ring 1 O-ring 1 Sealing ring 1 Sealing ring 1 Sealing ring 1 Lock plate 1 Lock plate 1 Ball bearing

276814 1675944 1676561 1675947 184816 978293 975673 975675

1 Repair kit, water pump 1 Impeller 1 Sealing ring 1 Shaft 1 Ball bearing 1 Sealing ring 3 O-ring 2 O-ring

876020 18702 843927 845208 845215 941908 941911 942336 970958 955542

1 Spring kit, belt tensioner 1 Washer 2 Wear washer 1 Spacer sleeve 1 Torsion spring 1 Spring washer 1 Spring washer 1 Spring washer 1 Hexagon screw 1 Hexagon screw

7745740- 990- 54153694 TWD1230ME

Shaft, with gear Shaft, with gear Sealing ring O-ring O-ring Spring washer

SEE SEC. 54153316 54153316 54153316 54153316 54153316 54153316 54153316 54153316 54153316 54153316 54153316 54153316 54153316 54153316 54153316 54153316 54153316 54153316 54153316 54153316 54153316 54153316 54153316 54152627 54153316 54153316 54153316 54153316 54153316 54153316 54153316 54153316 54153316 54153316 54153316 54153316 54153316 54153316 54153316 54153316 54153316 54153316 54153316 54153316 54152748 54153316 54153316 54153316 54153316 54153316 54153316 54153316 54153316 54152719 54153316 54153316 54153316 54153316 54153316 54153316 54153316 54153316 54153316

NOTES

For 11031607

For 470343,478285,478649 For 4778318

For 1545261, 8149937

For 1675945 (1675943) (183894)

Upd:7/25/2022

Repair Kits

990

REF PART NO. QTY 959821 1 971089 1

DESCRIPTION Hexagon screw Lock nut

3090471

1 Repair kit, air compr. parts not sold separately

276183

1 Gasket kit 1 Gasket, cylinder head 1 Gasket, cylinder head

876182 469327 469455 466405 478505 466420

1 De-carbonizing kit, decarbonizing 2 Gasket 1 Sealing ring 1 Sealing ring 1 Gasket 1 Ring

876371 18813 907132 18818 469823 469846 969011 942580 940096 468557 468116 975610 468094 949656 423123 957171 422130 11996 957181 424621 469336 470383 421158 949658 469486 949659 469483 418326 424580 470263 470527 1161231 15304 947620 18666 11994 947281 1544710 471626 469328 424983 1546221 941666

1 Overhaul gasket kit, reconditioning 1 Gasket 5 Gasket 1 Gasket 3 Gasket 7 Sealing ring 22 Gasket 12 Gasket 1 Gasket 1 Gasket 1 Gasket 1 O-ring 1 Sealing ring 1 O-ring 1 Sealing ring 4 Gasket 1 Gasket 4 Gasket 4 Gasket 1 Gasket 1 Sealing ring 2 Sealing ring 1 Sealing ring 2 O-ring 1 Gasket 1 O-ring 1 Sealing ring 2 Sealing ring 1 Sealing ring 1 Sealing ring 2 Sealing ring 1 Sealant 1 Gasket 3 Gasket 1 Gasket 2 Gasket 2 Gasket 1 Sealing ring 3 Rubber moulding 6 Gasket 1 Sealing ring 1 Sealing ring 1 Sealing ring

7745740- 990- 54153694 TWD1230ME

SEE SEC. 54153316 54153316 54153316 54153316 54153316 54153316 54153316 54153316 54153316 54153316 54153316 54153316 54153316 54153316 54153316 54153316 54153316 54153316 54153316 54153316 54153316 54153316 54153316 54153316 54153316 54153316 54153316 54153316 54153316 54153316 54153316 54153316 54153316 54153316 54153316 54153316 54153316 54153316 54153316 54153316 54153316 54153316 54153316 54153316 54153316 54153316 54153316 54153316 54153316 54153316 54153316 54153316 54153316 54153316 54153316 54153316 54153316 54153316 54153316 54153316

NOTES

15,5W31

Wabco 704

(468461)

(925059)

(849567)

Upd:7/25/2022

Injectors, Pressure Pipes and Leak-off Line

23 7

8 6 9

10

15

17 16 13

11 12

23

14

22 20

24

21 24 24

18 19

24 5

1

25

3 24 4

2

28 27

26

25 9

29 30

Upd:7/25/2022

53403

7745740 -23 -54171717 TWD1230ME

Injectors, Pressure Pipes and Leak-off Line

REF PART NO. QTY DESCRIPTION 1 848228 6 Injector 3803251 6 Injector 2 469455 6 Sealing ring 3 469797 6 Yoke 4 470560 6 Stud 5 971095 6 Flange nut 6 822564 1 Leak-off line 7 966834 1 Hollow screw 8 947620 2 Gasket 9 470185 1 Leak-off line 10 74033 5 Hollow screw 11 947620 12 Gasket 12 121563 1 Clamp 13 950044 1 Cross recessed screw 14 941906 1 Spring washer 15 (465584) 1 Bracket 16 940100 1 Hexagon screw 17 941906 1 Spring washer 18 468981 1 Pressure pipe,cyl 1 20363781 1 Delivery pipe,cyl 1

19

20

21

22

23

24 25 26 27 28 29 30

20363791

1 Delivery pipe,cyl 1

468982 20363782

1 Pressure pipe,cyl 2 1 Delivery pipe,cyl 2

20363792

1 Delivery pipe,cyl 2

468983 20363783

1 Pressure pipe,cyl 3 1 Delivery pipe,cyl 3

20363793

1 Delivery pipe,cyl 3

468984 20363784

1 Pressure pipe,cyl 4 1 Delivery pipe,cyl 4

20363794

1 Delivery pipe,cyl 4

862037

1 Pressure pipe,cyl 5

20363785

1 Delivery pipe,cyl 5

20363795

1 Delivery pipe,cyl 5

862038

1 Pressure pipe,cyl 6

20363786

1 Delivery pipe,cyl 6

20363796

1 Delivery pipe,cyl 6

8194351 8194327 8194353 (8194329) 422323 941906 940100

5 5 2 2 1 1 1 1 1

866933

7745740- 23- 54171717 TWD1230ME

23

SEE SEC.

NOTES

(74034)

SN-2120234293 H=46,5mm. the hight of pressure regulator retainer over the pump housing., SN2120234294H=42,5mm. the hight of pressure regulator retainer over the pump housing., For 3828439 SN-2120234293 H=46,5mm. the hight of pressure regulator retainer over the pump housing., SN2120234294H=42,5mm. the hight of pressure regulator retainer over the pump housing., For 3828439 SN-2120234293 H=46,5mm. the hight of pressure regulator retainer over the pump housing., SN2120234294H=42,5mm. the hight of pressure regulator retainer over the pump housing., For 3828439 SN-2120234293 H=46,5mm. the hight of pressure regulator retainer over the pump housing., SN2120234294H=42,5mm. the hight of pressure regulator retainer over the pump housing.

H=46,5mm. the hight of pressure regulator retainer over the pump housing., SN-2120234293 H=46,5mm. the hight of pressure regulator retainer over the pump housing., SN2120234294H=42,5mm. the hight of pressure regulator retainer over the pump housing.

H=46,5mm. the hight of pressure regulator retainer over the pump housing., SN-2120234293 H=46,5mm. the hight of pressure regulator retainer over the pump housing., SN2120234294H=42,5mm. the hight of pressure regulator retainer over the pump housing., For 3828439 (470181) SN2120234294(470183) SN2120234294-

Attaching clamp,2-pipes Attaching clamp,2-pipes Attaching clamp,4-pipes Clamp,4-pipes Bracket Spring washer Hexagon screw 54145001 Fuel pipe

53403

Upd:7/25/2022

Air Compressor

21

Upd:7/25/2022

53985

7745740 -21 -54157145 TWD1230ME

Air Compressor

21

REF PART NO. QTY DESCRIPTION 1 1612335 1 Compressor 2 1 3 (1518347) 2 Valve seat 4 (1518348) 2 Bushing 5 1 6 1518350 1 Bushing 6A 1696201 1 O-ring 7 6 8 6 9 (1518351) 1 Cover 10 1697703 1 Gasket 11 10 12 10 13 (1518353) 1 Crankshaft 14 11014 1 Ball bearing 15 (346520) 1 Lock ring 16 (1518354) 1 Spacer ring 17 1518355 1 Nut 18 (1517545) 1 Key 19 1518356 2 Connecting rod 20 (1518357) 4 Screw 21 (328738) 4 Lock washer 22 1697706 2 Piston 1697707 2 Piston 1697708 2 Piston 26 2 27 (1518371) 4 Lock ring 28 1518372 1 Plate 29 1697704 1 Gasket 30 (1518374) 1 Cylinder head 31 1697705 1 Gasket 32 (1518376) 11 Screw (1518377) 2 Screw 33 13 34 (1518378) 1 Lock pin 35 2 36 2 37 2 38 2 39 (1518687) 1 Spring 40 (1518379) 1 Pressure plate 41 2 42 2 43 2 44 191026 1 Plug 270698 1 Repair kit 272896 1 Piston ring kit 270613 1 Piston ring kit (270614) 1 Piston ring kit

7745740- 21- 54157145 TWD1230ME

NOTES Also available as an exchange part., Replaced by 1080437

Late type

(1695152)

Std D 0,25mm o.s 0,50mm o.s

(1518373) (1518375)

(272665) Std D 0,25mm o.s 0,50mm o.s

53985

Upd:7/25/2022

Air Compressor

21

Upd:7/25/2022

53985

7745740 -21 -54157144 TWD1230ME

Air Compressor

REF PART NO. QTY 1 1590264 1 Compressor 2 1 3 (1518347) 2 Valve seat 4 (1518348) 2 Bushing 5 (1518349) 1 Cover 6 1518350 1 Bushing 6A 1696201 1 O-ring 7 6 8 6 9 (1518351) 1 Cover 10 1697703 1 Gasket 11 10 12 10 13 (1518353) 1 Crankshaft 14 11014 1 Ball bearing 15 (346520) 1 Lock ring 16 (1518354) 1 Spacer ring 17 1518355 1 Nut 18 (1517545) 1 Key 19 1518356 2 Connecting rod 20 (1518357) 4 Screw 21 (328738) 4 Lock washer 22 1697706 2 Piston 1697707 2 Piston 1697708 2 Piston 23 1518361 2 Piston ring 1518362 2 Piston ring (1518363) 2 Piston ring 24 1518364 2 Piston ring (1518365) 2 Piston ring (1518366) 2 Piston ring 25 1518367 2 Oil scraper ring (1518368) 2 Oil scraper ring (1518369) 2 Piston ring 26 2 27 (1518371) 4 Lock ring 28 1518372 1 Plate 29 1697704 1 Gasket 30 (1518374) 1 Cylinder head 31 1697705 1 Gasket 32 (1518376) 11 Screw (1518377) 2 Screw 33 13 34 (1518378) 1 Lock pin 35 2 36 2 37 2 38 2 39 (1518687) 1 Spring 40 (1518379) 1 Pressure plate 41 2 42 2 43 2 44 191026 1 Plug 270698 1 Repair kit 272896 1 Piston ring kit

7745740- 21- 54157144 TWD1230ME

21 DESCRIPTION

NOTES Repl by 1612335

Late type

(1695152)

Std D (1518359) 0,50mm o.s Std D Repl by 272896 0,25mm o.s 0,50mm o.s Std D 0,25mm o.s 0,50mm o.s Std D Repl by 272896 0,25mm o.s 0,50mm o.s

(1518373) (1518375)

(272665) Std D

53985

Upd:7/25/2022

Fuel Injection Pump, Components

23

1

2

54 55 56 57 58 59 60

61 50

62 63 63

23 22 49 21

64 65 66

20

67

18

11

19

46

45 17 16

25 46 47 24

15 13

53

8 9 10

12

17

51 52

14

48

35

68 3

5

43 44

4 34 37 36

41 42

39

31

36

32

27

69

26

70 6

7

33

38

71

40

72 74 76

28

73

75

29 77

30

Upd:7/25/2022

53408

7745740 -23 -54145001 TWD1230ME

Fuel Injection Pump, Components

REF PART NO. QTY DESCRIPTION 1 3828439 1 Injection pump 3803748 1 Injection pump 2 (864404) 1 Governor 3 244825 1 Feed pump 4 863370 1 Gasket 5 (130673) 3 Stud 6 949607 3 Spring washer 7 940197 3 Hexagon nut 8 1 9 (844988) 1 Plug 10 847439 1 Screw 11 969011 1 Gasket 12 (241647) 1 Indicator 13 956092 2 Cross recessed screw 14 949607 2 Spring washer 15 (6642955) 1 Lock screw 16 947620 1 Gasket 17 (240014) 2 Bushing 18 (244008) 1 Spring pin 19 (244699) 1 Washer 20 (862403) 12 Stud 21 (243743) 12 Washer 22 (1328134) 12 Washer 23 943927 12 Hexagon nut 24 965768 6 Plug 25 18836 6 Gasket 26 (243263) 1 Sealing plug 27 240017 1 Gasket 28 1699581 1 Gasket 29 (240947) 1 Cover 30 (244732) 12 Screw 31 244406 1 Bearing 32 949607 2 Spring washer 33 (849468) 2 Screw 34 (1698080) 1 Camshaft 35 35168 1 Key 36 240023 1 Roller bearing 37 864299 1 Camshaft seal 38 243299 1 O-ring 39 (240024) X Shim (240025) X Shim (240026) X Shim (240027) X Shim (240028) X Shim (240029) X Shim (240030) X Shim 40 (240021) 1 Bearing cover 41 955806 1 Hexagon nut 42 941913 1 Spring washer 43 (1698078) 4 Screw 44 949607 4 Spring washer 45 (240907) 1 Control rod 46 240023 1 Roller bearing 47 (240032) 1 Ring 48 (240033) X Shim (240034) X Shim (240035) X Shim (240036) X Shim 49 969011 1 Gasket 50 35096 1 Overflow valve 51 238614 1 Valve peg 52 (863479) 1 Compression spring

7745740- 23- 54145001 TWD1230ME

23 NOTES (863232) (863232)

(6232208)

(1698192)

TH=0.10mm TH=0,12mm TH=0,14mm TH=0,16mm TH=0,18mm, TH=0,30mm TH=0,50mm

TH=1,20mm TH=1,50mm TH=1,80mm TH=2.00mm M14 replaced by 479775. M16 replaced by 3825154.

53408

Upd:7/25/2022

Fuel Injection Pump, Components

REF PART NO. QTY 53 25540 1 54 55 56 57 58 59 60 61 62 63

64 65 66 67 68 69 70 71 72 73 74 75 76 77

DESCRIPTION Bushing

(244636) 240971 240001 240969 239993 846188 11999429 240422 (244733) (844990) (847428) (844992) (847429) (244908) (844993) (847430) (845238) (244909) (844994) (244910) (844995) (244911) (244633) (844996) (244634) (847431) (244635) (847432) (244381) (244912) (244382) (244913) (244383) (244914) (244384) (244385) (244386) (847433) (244915) (244916) (846937) (241677) (239991) (1697953) (240782) 239984 244731 244685 (1698077) (238379) (240779)

6 6 6 6 6 6 6 12 6 X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X 6 6 6 6 6 6 6 6 6 6 6

(1698299) 845240

6 Roller 1 Repair kit

7745740- 23- 54145001 TWD1230ME

Retainer Peg O-ring Compression spring Sealing washer Delivery valve Pump element O-ring Bushing Adjusting washer Adjusting plate Adjusting washer Adjusting plate Shim Adjusting washer Adjusting plate Washer Shim Adjusting washer Shim Adjusting washer Shim Shim Adjusting washer Shim Adjusting plate Shim Adjusting plate Shim Shim Shim Shim Shim Shim Shim Shim Shim Adjusting plate Shim Shim O-ring Washer Cover Lock ring Control sleeve Spring disc Compression spring Spring disc Tappet Locating ring Bearing bolt

23 NOTES Replaced by 479775 for engines without fuel shut of valve or 3825154 for engines with fuel shut of valve.

TH=0,40mm TH=0,45mm TH=0,50mm TH=0,60mm TH=0,75mm TH=0,80mm TH=0,85mm TH=0,90mm TH=0,95mm TH=1,00mm TH=1,05mm TH=1,10mm TH=1,15mm TH=1,20mm TH=1.25mm TH=1,30mm TH=1,35mm TH=1,40mm, TH=1,45mm TH=1,50mm TH=1.55mm TH=1,60mm TH=1,65mm TH=1,70mm TH=1,75mm TH=1,80mm TH=1,90mm TH=2.00mm TH=2.10mm TH=2.15mm TH=2.20mm

53408

Upd:7/25/2022

Engine

21 DESCRIPTION

Camshaft Crank Mechanism Crank Mechanism Cylinder Block Cylinder Block Cylinder Block Cylinder Head: TAD1230P TD121G-87 Cylinder Head Flexible Engine Suspension Flywheel Housing Timing Gear Housing Timing Gear Housing

7745740- 21- 21 TWD1230ME

SEE SEC. 54151068 54153470 54153304 54159451 54159450 54159449 54157020 54159716 54142564 54148473 54171714 54153609

NOTES TWD1230ME TWD1230ME TWD1230ME

TWD1230ME TWD1230ME TWD1230ME TWD1230ME TWD1230ME TWD1230ME

Upd:7/25/2022

Lubricating and Oil System

DESCRIPTION Lubricating System, 40° Inclination Lubricating System, Earlier Production Lubricating System, Later Production Lubrication System, 40° Inclination, Earlier Production Oil Bilge Pump, Manual Oil Filter Housing Oil Pump, Components Oil Pump, Components: 478285 Oil Pump, Components: 470343 Oil Pump, Components: 478649 Oil Pump, Components: 11031607

7745740- 22- 22 TWD1230ME

22 SEE SEC. 54153484 54170458 54159453 54153334 54144696 54170447 54153316 54152073 54152072 54170387 54158636

NOTES TWD1230ME TWD1230ME TWD1230ME TWD1230ME

Upd:7/25/2022

Fuel System

DESCRIPTION Centrifugal Governor, Components Centrifugal Governor, Components Centrifugal Governor, Components Coupling for Fuel Injection Pump with Cover Coupling for Fuel Injection Pump with Cover Fuel Feed Pump, Components Fuel Feed Pump, Components: 244825 Fuel Injection Pump and Fuel Filter. Standard Fuel System Fuel Injection Pump and Fuel Filter. Standard Fuel System Fuel Injection Pump, Components Fuel Injection Pump, Components Fuel Injection Pump, Components Fuel Injection Pump, Components Fuel Injector, Components Fuel Injector, Components Injection Pump, Fuel Filter and Shut-off Valve Injection Pump, Fuel Filter and Shut-off Valve Injectors, Pressure Pipes and Leak-off Line Injectors, Pressure Pipes and Leak-off Line Smoke Limiter

7745740- 23- 23 TWD1230ME

23 SEE SEC. 54162574 54162582 54152855 54152232 54144988 54167577 54169114 54153020 54152000 54152244 54162556 54162564 54162565 54159513 54159512 54159208 54159505 54152017 54152016 54152887

NOTES

TWD1230ME

TWD1230ME

TWD1230ME TWD1230ME TWD1230ME

Upd:7/25/2022

Inlet and Exhaust System

DESCRIPTION Air Filter Air Filter Air Filter, High Location Air Filter, Side Installation Closed Crankcase Ventilation Closed Crankcase Ventilation Connecting Pipe with Starter Element Exhaust Manifold, High Mounted Turbo Exhaust Manifold, Low Mounted Turbocharger Induction Manifold with Starter Element Inlet Manifold and Starter Element, Low Mounted Turbo Inlet Manifold and Starter Element. High Mounted Turbo Inlet Manifold with Intercooler, High Mounted Turbo Inlet Manifold with Intercooler, Low Mounted Turbo Silencer and Exhaust Pipe Starter Element Turbo, High Mounted SN-2120147401 Turbo, High Mounted SNXXXXXXXXXX/147402-, SN-XXXXXXXXXX/238056 Turbo, High Mounted, SNXXXXXXXXXX/238057Turbo, High Mounted, SNXXXXXXXXXX/238057Turbocharger, Components Turbocharger, Components Turbocharger, High Mounted Turbocharger, Low Mounted Turbocharger, Low Mounted

7745740- 25- 25 TWD1230ME

25 SEE SEC. 54159525 54152567 54159524 54152508 54159997 54159996 54157689 54153767 54152929 54170644 54157702 54152976 54158031 54152943 54152581 54169203 54153682 54153704 54162385 54162384 54152994 54144882 54158013 54152913 54157563

NOTES TWD1230ME

TWD1230ME

TWD1230ME TWD1230ME TWD1230ME

TWD1230ME

TWD1230ME TWD1230ME

Upd:7/25/2022

Cooling System

DESCRIPTION Belt Tensioner Device, Early Design Belt Tensioner Device, Late Design Belt Tensioner Device, Late Design Cooling Water Filter Oil Cooler: TWD1230M Plastic Expansion Tank Radiator and Fan, Earlier Prod.

Radiator and Fan, Later Prod.: senare utförande Water Pump and Thermostat Housing Water Pump and Thermostat Housing, Earlier Prod.

7745740- 26- 26 TWD1230ME

26 SEE SEC. 54152719 54162427 54162426 54171085 54170415 54151917 54152811 54152870 54152748 54152627

NOTES TWD1230ME

TWD1230ME TWD1230ME TWD1230ME

Upd:7/25/2022

Engine Controls

DESCRIPTION Manual Speed Control Manual Speed Control Mechanical Stop Device Mechanical Stop Device Stop Solenoid 24V, Energized to Run Stop Solenoid 24V, Energized to Run. Earlier Prod Stop Solenoid 24V, Energized to Run. Later Prod Stop Solenoid 24V, Energized to Stop Stop Solenoid 24V, Energized to Stop. Earlier Prod Stop Solenoid 24V, Energized to Stop. Later Prod

7745740- 27- 27 TWD1230ME

27 SEE SEC. 54143081 54151940 54151972 54142937 54153855 54153887 54153876 54153896 54151956 54153907

NOTES TWD1230ME

TWD1230ME TWD1230ME

TWD1230ME

Upd:7/25/2022

General, Electrical System

30 DESCRIPTION

Alternator 28V 45A, Components Alternator 28V 55A, Components: 849563 Alternator 28V 55A, Components Alternator 28V 60A, Components: 863955 Alternator, Low-Left Mounted Alternator, Low-Right Mounted Relay for Starter Element

7745740- 30- 30 TWD1230ME

SEE SEC. NOTES 54151871 54148245 54151690 54146978 54151798 TWD1230ME 54151337 TWD1230ME 54144661

Upd:7/25/2022

Alternator, Charging, Electric Motor, Electric Drives

DESCRIPTION Alternator 28V 45A, Components: 1624089 Alternator 28V 55A, Components: 6779261 Alternator 28V 60A, Components: 873771 Alternator 28V 60A, Components: 872021 Alternator 28V 80A, Components: 1089862 Alternator, High Mounted, SN-1101039850 Alternator, High Mounted, SN1101039851Alternator, Low-Left Mounted Alternator, Low-Left Mounted Alternator, Low-Right Mounted

7745740- 32- 32 TWD1230ME

32 SEE SEC. NOTES 54162433 54145490 54145267 54145266 54151827 TWD1230ME 54151700 54151349 54151797 54151857 54151336

Upd:7/25/2022

Starting System

33 DESCRIPTION

Starter Motor Starter Motor, Components Starter Motor, Oil Proofed, Components

7745740- 33- 33 TWD1230ME

SEE SEC. 54148884 54171435 54144511

Upd:7/25/2022

Cables and Fuses

37 DESCRIPTION

Electrical Materials Terminal Box for External Instrument Panel

7745740- 37- 37 TWD1230ME

SEE SEC. NOTES 54151885 TWD1230ME 54143930

Upd:7/25/2022

Instruments

38 DESCRIPTION

Instrument Panel and Alarm Separator Kit Instrument Panel and Alarm Separator Kit

7745740- 38- 38 TWD1230ME

SEE SEC. NOTES 54162459 TWD1230ME 54144075

Upd:7/25/2022

Miscellaneous, Electric Power Supply, Lighting, Instruments, Software, Warning and information System

DESCRIPTION Electrical Materials Electrical Materials Electrical Materials

7745740- 39- 39 TWD1230ME

39 SEE SEC. 54155379 54155401 54155358

Upd:7/25/2022

Clutch

41 DESCRIPTION

Clutch AP314, Components Friction Clutch AP214 Power Take off

7745740- 41- 41 TWD1230ME

SEE SEC. NOTES 54171145 54171144 54162493 TWD1230ME

Upd:7/25/2022

General, Hydraulic System, Special Functions, Miscellaneous

DESCRIPTION Air Compressor 15.5 Air Compressor 15.5, Components: 1080437 Air Compressor 15.5, Components: 1612335 Air Compressor 15.5, Components: 1590264 Air Compressor Knorr LP48 ESS Air Compressor Knorr LP48 ESS Air Compressor Wabco 704 Air Compressor Wabco 704 Air Compressor, Components: 1626060 Air Compressor, Components Connecting Kit for Hydraulic Pump Connecting Kit for Hydraulic Pump Vf F11 19-28 Engine Heater, Block Mounted Engine Heater, Separately Mounted: 750W Engine Heater, Separately Mounted: 2000W Regulator, Components: 3944252 Regulator, Components: 1505047 Tool Kit

7745740- 90- 90 TWD1230ME

90 SEE SEC. 54153361 54153349 54153348 54153347 54153640 54153626 54151898 54153548 54156305 54153716 54171312 54151218 54167849 54167821 54167822 54153665 54153664 54143110

NOTES

TWD1230ME TWD1230ME

TWD1230ME TWD1230ME

Upd:7/25/2022

Miscellaneous, Repair Kits

99 DESCRIPTION

Overhaul Kits: MOBILE Repair Kits Repair Kits

7745740- 99- 99 TWD1230ME

SEE SEC. NOTES 54167281 TWD1230ME 54153738 TWD1230ME 54153694

Upd:7/25/2022

TWD1230ME

REF 21 22 23 25 26 27 30 32 33 37 38 39 41 90 99

DESCRIPTION Engine Lubricating and Oil System Fuel System Inlet and Exhaust System Cooling System Engine Controls General, Electrical System Alternator, Charging, Electric Motor, Electric Drives Starting System Cables and Fuses Instruments Miscellaneous, Electric Power Supply, Lighting, Instruments, Software, Warning and information System Clutch General, Hydraulic System, Special Functions, Miscellaneous Miscellaneous, Repair Kits

7745740- - TOC TWD1230ME

SEE SEC. 21 22 23 25 26 27 30 32 33 37 38 39 41 90 99

Upd:7/25/2022