Volvo Penta DPX-R, TSK DPX-R Marine Drives Transmission Parts Manual PDF

44

Exhaust and Cooling Water Inlet

DPX-R

Upd:7/25/2022

53023

7749301 -44 -54143051 DPX-R, TSK DPX-R

Exhaust and Cooling Water Inlet

44

DPX-R REF PART NO. QTY 1 970958 4 Hexagon screw 2 960148 4 Washer 3 925256 1 O-ring 4 876631 1 Bellows kit 5 872531 2 Hose clamp 6 872334 1 Nipple 7 872338 1 Hose connection, 90° 8 955516 2 Hexagon screw 9 955893 2 Washer 10 961669 2 Hose clamp 11 876632 1 Hose kit 12 853548 1 Hose clamp 13 925064 1 O-ring 14 872752 1 Hose connection 15 925064 2 O-ring

7749301- 44- 54143051 DPX-R, TSK DPX-R

DESCRIPTION

53023

Upd:7/25/2022

441

Exhaust and Cooling Water Inlet

DPX-R

Upd:7/25/2022

50525

7749301 -441 -54154112 DPX-R, TSK DPX-R

Exhaust and Cooling Water Inlet

441

DPX-R REF PART NO. QTY 1 3581130 1 Exhaust pipe 2 947790 4 Flange screw 3 976945 4 Washer 4 925256 1 O-ring 5 925064 2 O-ring 6 860396 1 Exhaust hose 7 982694 4 Hose clamp 8 876631 1 Bellows kit 9 872531 2 Hose clamp 10 872334 1 Nipple 11 872338 1 Hose connection 12 955516 2 Hexagon screw 13 955893 2 Washer 14 861742 1 Hose 15 961669 2 Hose clamp 16 876632 1 Hose kit 17 853548 1 Hose clamp 18 925064 1 O-ring 19 872752 1 Hose connection 20 961669 4 Hose clamp 21 861090 1 Tube 22 1 Hose

7749301- 441- 54154112 DPX-R, TSK DPX-R

DESCRIPTION

NOTES (873114)

Intake-sea water pump.

Intake-sea water pump., See group 26

50525

Upd:7/25/2022

Exhaust Block-off Kit

441 DPX-R, TSK DPX-R

Upd:7/25/2022

48883

7749301 -441 -54142844 DPX-R, TSK DPX-R

Exhaust Block-off Kit

441

DPX-R, TSK DPX-R REF PART NO. QTY 1 (872238) 1 Seal flange kit 2 (854651) 1 Seal flange 3 925256 1 O-ring 4 814473 2 Closure 5 941908 4 Spring washer 6 970945 4 Hexagon screw

7749301- 441- 54142844 DPX-R, TSK DPX-R

DESCRIPTION

48883

Upd:7/25/2022

Extension Kit 1''

44 DPX-R

Upd:7/25/2022

49232

7749301 -44 -54142973 DPX-R, TSK DPX-R

Extension Kit 1''

44

DPX-R REF PART NO. QTY 1 3858596 1 Extension kit 2 125017 1 O-ring 3 925256 1 O-ring 4 1 Extension 5 959448 3 Hex. socket screw 6 (959461) 8 Hex. socket screw 7 897823 1 Oil pipe 8 941820 1 O-ring 9 3858588 1 Splined sleeve

7749301- 44- 54142973 DPX-R, TSK DPX-R

DESCRIPTION

NOTES

not sold separately

49232

Upd:7/25/2022

Extension Kit 1''

44 DPX-R

Upd:7/25/2022

49232

7749301 -44 -54160425 DPX-R, TSK DPX-R

Extension Kit 1''

44

DPX-R REF PART NO. QTY 1 3851712 1 Extension kit 2 125017 1 O-ring 3 925256 1 O-ring 4 1 Extension 5 959448 3 Hex. socket screw 6 (959461) 4 Hex. socket screw 7 897823 1 Oil pipe 8 941820 1 O-ring 9 854684 1 Splined sleeve

7749301- 44- 54160425 DPX-R, TSK DPX-R

DESCRIPTION

NOTES

not sold separately

49232

Upd:7/25/2022

Extension Kit 1''

44 DPX-R

Upd:7/25/2022

53028

7749301 -44 -54160426 DPX-R, TSK DPX-R

Extension Kit 1''

44

DPX-R REF PART NO. QTY 1 873345 1 Extension kit 2 125017 1 O-ring 3 925256 1 O-ring 4 1 Extension 5 959448 3 Hex. socket screw 6 (873347) 4 Stud 7 832939 4 Nut 8 897823 1 Oil pipe 9 941820 1 O-ring 10 854684 1 Splined sleeve

7749301- 44- 54160426 DPX-R, TSK DPX-R

DESCRIPTION

NOTES

not sold separately

53028

Upd:7/25/2022

Intermediate Housing

44 DPX-R

25 40

18 19 5

17

34 3

2

23 21

15 13 14 8

31 22 16

45 20

12

24 26A 26

37 32

6 29 28

12

30 35

39 33

27

7

4

42 38 9

8 10 11

1 21 23 41

4

43 Upd:7/25/2022

53017

42 36 44 7749301 -44 -54143044 DPX-R, TSK DPX-R

Intermediate Housing

44

DPX-R REF PART NO. QTY 1 3856522 1 Housing 2 872977 1 Yoke 3 897447 1 Shaft 4 873109 4 Bearing bushing 5 897511 2 Washer 6 17253 1 Split pin 7 (872539) 1 Fork 8 872756 2 Bearing bushing 9 872753 1 Steering knuckle 10 873534 1 Retainer 11 872755 1 Sealing ring 12 872754 2 Thrust washer 13 872752 1 Hose connection 14 979254 1 O-ring 15 940169 2 Hexagon screw 16 940168 2 Hexagon screw 17 804312 1 Cube 18 940191 1 Washer 19 17276 1 Split pin 20 872940 1 Cable attachment 21 872986 2 Sleeve 22 925259 1 O-ring 23 125017 2 O-ring 24 941826 1 Shim, 0.05 mm 941827 1 Shim, 0.20 mm 948230 1 Shim, 0.35 mm 25 872822 1 Control rod 26 959456 2 Hex. socket screw 26A 853095 2 Washer 27 941885 2 Lock nut 28 17253 1 Split pin 29 940191 1 Washer 30 941808 3 Hex. socket screw 31 876507 1 Bushing kit 32 872126 2 Clevis pin 33 967707 2 Split pin 34 876631 1 Bellows kit 872531 2 Hose clamp 35 3851604 2 Clevis pin 36 967707 2 Split pin 37 872922 2 Pin 38 979874 2 Split pin 39 977241 2 Stud 40 1 Control cable 41 925256 1 O-ring 42 873352 4 Washer 43 873395 1 Zinc electrode, Zink 46 24007660 1 Anode, Aluminium 47 3863480 1 Anode, Magnesium 44 963684 2 Hex. socket screw 45 940191 1 Washer

7749301- 44- 54143044 DPX-R, TSK DPX-R

DESCRIPTION

NOTES

As required As required As required

As required

As required

For use in saltwater For use in Salt and Brackish water For use in freshwater

53017

Upd:7/25/2022

Intermediate Housing

44 DPX-R

Upd:7/25/2022

53029

7749301 -44 -54143047 DPX-R, TSK DPX-R

Intermediate Housing

44

DPX-R REF PART NO. QTY 1 872921 1 Intermediate housing 2 872977 1 Yoke 3 897447 1 Shaft 4 873109 4 Bearing bushing 5 897511 2 Washer 6 17253 1 Split pin 7 (872539) 1 Fork 8 872756 2 Bearing bushing 9 872753 1 Steering knuckle 10 873534 1 Retainer 11 872755 1 Sealing ring 12 872754 2 Thrust washer 13 872752 1 Hose connection 14 979254 1 O-ring 15 940169 2 Hexagon screw 16 940168 2 Hexagon screw 17 804312 1 Cube 18 940191 1 Washer 19 17276 1 Split pin 20 872940 1 Cable attachment 21 872986 2 Sleeve 22 925259 1 O-ring 23 125017 2 O-ring 24 941826 1 Shim, 0.05 mm 941827 1 Shim, 0.20 mm 948230 1 Shim, 0.35 mm 25 872822 1 Control rod 26 959456 2 Hex. socket screw 27 853095 2 Washer 28 941885 2 Lock nut 29 17253 1 Split pin 30 940191 1 Washer 31 941808 3 Hex. socket screw 32 876507 1 Bushing kit 33 967707 Split pin 34 872126 2 Clevis pin 35 876631 1 Bellows kit 872531 2 Hose clamp 36 3851604 2 Clevis pin 37 967707 2 Split pin 38 872922 2 Pin 39 979874 2 Split pin 40 977241 2 Stud 41 X Cable 42 925256 1 O-ring 43 873352 4 Washer 44 873395 1 Zinc electrode, Zink 24007660 1 Anode, Aluminium 3863480 1 Anode, Magnesium 45 963684 2 Hex. socket screw

7749301- 44- 54143047 DPX-R, TSK DPX-R

DESCRIPTION

NOTES

As required As required As required

As required

As required

For use in saltwater For use in Salt and Brackish water For use in freshwater

53029

Upd:7/25/2022

Jack Shaft Kit

441 DPX-R, TSK DPX-R

Upd:7/25/2022

49218

7749301 -441 -54152338 DPX-R, TSK DPX-R

Jack Shaft Kit

441

DPX-R, TSK DPX-R REF PART NO. QTY 1 (853944) 1 Axle shaft 853850 1 Axle shaft 2 853830 2 Insert 3 3855772 1 Intermediate housing 4 853841 1 Spindle 5 183647 1 Roller bearing 6 11041 1 Roller bearing 7 914465 1 Snap ring 8 914533 1 Snap ring 9 968950 1 Support washer 10 969072 1 Round nut 11 958860 2 Sealing ring 12 804262 1 Plug 13 838422 1 Clutch flange 14 947541 1 Washer 15 946329 1 Flange screw 16 858464 2 Rubber ring 17 (872238) 1 Seal flange kit 18 (854651) 1 Seal flange 19 941908 4 Spring washer 20 970945 4 Hexagon screw 21 925256 1 O-ring 22 814473 2 Closure 23 925064 2 O-ring 24 838935 1 Bracket 838936 1 Bracket 25 955897 22 Washer 26 (853878) 1 Attaching plate 27 853829 1 Bushing 28 914470 1 Snap ring 29 945996 4 Hexagon screw 30 941909 4 Spring washer 31 853978 1 Clutch 32 853951 6 Screw 33 853838 1 Protecting screen 34 940160 6 Hexagon screw 35 941909 6 Spring washer 36 940157 6 Hexagon nut 37 914470 1 Snap ring 38 853829 1 Bushing 39 853876 1 Attaching plate 40 941907 6 Spring washer 41 955297 6 Hexagon screw 945444 6 Flange screw 42 853977 1 Clutch 43 853951 3 Screw 44 853952 3 Screw 45 853834 3 Spacer sleeve 46 853874 1 Protecting screen 47 941908 4 Spring washer 48 970947 4 Hexagon screw 946329 4 Flange screw 49 872338 1 Hose connection 50 925064 1 O-ring 51 955516 2 Hexagon screw 52 955893 2 Washer 53 961669 2 Hose clamp

DESCRIPTION

7749301- 441- 54152338

49218

DPX-R, TSK DPX-R

NOTES L=1,1m L=1,65m

Alt P SB

Early type Early type Late type

Early type Early type Late type

Upd:7/25/2022

Lower Gear Unit

44 DPX-R

Upd:7/25/2022

53021

7749301 -44 -54143045 DPX-R, TSK DPX-R

Lower Gear Unit

44

DPX-R REF PART NO. QTY 1 (3858743) 1 Gear (3858643) 1 Lower section (3858644) 1 Lower section (3858645) 1 Gear 2 3858599 1 Gear housing 3 873232 2 O-ring 3A 946438 3 O-ring 4 955981 1 O-ring 5 11044 1 Roller bearing 6 941823 1 Shim, 0.10 mm 967352 1 Shim, 0.05 mm 941824 1 Shim, 0.20 mm 967351 1 Shim, 0.15 mm 941825 1 Shim, 0.40 mm 7 184654 1 Needle roller bushin 8 (3856521) 1 Shaft 9 (3858461) 1 Gear (3856530) 1 Gear 3856526 1 Gear (3856528) 1 Gear 10 852212 1 Nut 11 941832 1 Shim, 0.05 mm 941833 1 Shim, 0.20 mm 12 183374 1 Ball bearing 13 944970 1 Shim 14 11072 1 Roller bearing 15 897387 1 Clamping ring 16 944522 1 Shim, 0.05 mm 42981 1 Shim, 0.10 mm 42980 1 Shim, 0.35 mm 968057 1 Shim, 0.20 mm 17 969071 1 Round nut 18 183859 1 Needle roller bushin 19 184683 1 Inner ring 20 184765 1 Roller bearing 21 851407 2 Sealing ring 22 183272 1 Needle roller bearin 23 853871 1 Sealing ring 24 184691 1 Roller bearing 25 191834 1 Shim, 0.10 mm 191835 1 Shim, 0.15 mm 191837 1 Shim, 0.25 mm 26 (872136) 1 Bearing housing 27 872393 1 Propeller shaft 28 872403 1 Washer 29 872174 1 Lock screw 30 872172 1 Thrust ring 31 876638 1 Zinc electrode 32 963684 2 Hex. socket screw 33 3851335 1 Propeller nut, front 34 872179 1 Propeller nut, Rear 35 814482 1 Oil strainer 36 925256 1 O-ring 37 959457 4 Hex. socket screw 38 853095 4 Washer 39 3856520 1 Splined sleeve

DESCRIPTION

7749301- 44- 54143045

53021

DPX-R, TSK DPX-R

NOTES 1.47:1 1.59:1 1.68:1 1.78:1

As required As required As required As required As required

1.47:1 1.59:1 1.68:1 1.78:1 As required As required As required

As required As required As required As required

As required As required As required

Upd:7/25/2022

Lower Gear Unit

44 DPX-R

1 37 40 18

33

8

17

9

16

10

15

32 36

14 13

11

12

39 38 2

7 6 10 26

10

25 28

21 3 27 5

20 19 22

23 24

4

35 34

31 29

Upd:7/25/2022

53027

30

7749301 -44 -54143048 DPX-R, TSK DPX-R

Lower Gear Unit

44

DPX-R REF PART NO. QTY 1 (872133) 1 Gear (872990) 1 Gear (872297) 1 Gear 2 872134 1 Gear housing 3 873232 2 O-ring 4 946438 3 O-ring 5 955981 1 O-ring 6 11044 1 Roller bearing 7 941823 1 Shim, 0.10 mm 967352 1 Shim, 0.05 mm 941824 1 Shim, 0.20 mm 967351 1 Shim, 0.15 mm 941825 1 Shim, 0.40 mm 8 184654 1 Needle roller bushin 9 (872293) 1 Countershaft 10 (872398) 1 Gear, 1.59:1 (872146) 1 Gear, 1.68:1 (872404) 1 Gear, 1.78:1 11 852212 1 Nut 12 941832 1 Shim, 0.05 mm 941833 1 Shim, 0.20 mm 13 183374 1 Ball bearing 14 944970 1 Shim 15 11072 1 Roller bearing 16 897387 1 Clamping ring 17 944522 1 Shim, 0.05 mm 42981 1 Shim, 0.10 mm 42980 1 Shim, 0.35 mm 968057 1 Shim, 0.20 mm 18 969071 1 Round nut 19 183859 1 Needle roller bushin 20 184683 1 Inner ring 21 184765 1 Roller bearing 22 851407 2 Sealing ring 23 183272 1 Needle roller bearin 24 853871 1 Sealing ring 25 184691 1 Roller bearing 26 191834 1 Shim, 0.10 mm 191835 1 Shim, 0.15 mm 191837 1 Shim, 0.25 mm 27 (872136) 1 Bearing housing 28 872393 1 Propeller shaft 29 872403 1 Washer 30 872174 1 Lock screw 31 872172 1 Thrust ring 32 876638 1 Zinc electrode 33 963684 2 Hex. socket screw 34 3851335 1 Propeller nut, front 35 872179 1 Propeller nut, Rear 36 814482 1 Oil strainer 37 925256 1 O-ring 38 959457 4 Hex. socket screw 39 853095 4 Washer 40 3852268 1 Splined sleeve

DESCRIPTION

7749301- 44- 54143048

53027

DPX-R, TSK DPX-R

NOTES 1.59:1 1.68:1 1.78:1

As required As required As required As required As required

As required As required As required

As required As required As required As required

As required As required As required

Upd:7/25/2022

Mounting Kit, Clamp Ring

44 DPX-R

2 1

4 3

Upd:7/25/2022

53019

7749301 -44 -54143052 DPX-R, TSK DPX-R

Mounting Kit, Clamp Ring

44

DPX-R REF PART NO. QTY 1 854315 1 Clamping ring kit, gas engines 854317 1 Clamping ring kit, diesel engines 2 804190 2 Rubber ring, gas 813967 2 Rubber ring, diesel 3 191844 6 Hexagon screw 4 806624 3 Striker plate

7749301- 44- 54143052 DPX-R, TSK DPX-R

DESCRIPTION

53019

Upd:7/25/2022

Propeller Tool Kit

447 DPX-R

2

Upd:7/25/2022

1

49191

7749301 -447 -54142913 DPX-R, TSK DPX-R

Propeller Tool Kit

447

DPX-R REF PART NO. QTY 1 885195 1 Set, DPX 1 Tool kit 2 1 Tool

7749301- 447- 54142913 DPX-R, TSK DPX-R

DESCRIPTION

NOTES not sold separately not sold separately

49191

Upd:7/25/2022

Propeller, Duoprop

447 DPX-R

2 1

3

4

5

Upd:7/25/2022

49193

7749301 -447 -54167833 DPX-R, TSK DPX-R

Propeller, Duoprop

447

DPX-R REF PART NO. QTY 1 3860065 X Propeller 3860066 X Propeller 3860067 X Propeller 2 (872422) 1 Propeller (872423) 1 Propeller (872424) 1 Propeller 3 (872176) 1 Hub 4 (3860011) 1 Propeller (3860012) 1 Propeller (3860013) 1 Propeller 5 (872177) 1 Hub

DESCRIPTION

7749301- 447- 54167833

49193

DPX-R, TSK DPX-R

NOTES Set, E2 Set, E3 Set, E4 Front, E2 Front, E3 Front, E4 Rear, E2 Rear, E3 Rear, E4

Upd:7/25/2022

Transom Shield

44 DPX-R

22

25 24 23

21 13

11 12 15

1

16 4

20 3

2

19 14

5

9

10

33

17 34

32

18

27

8

7

26

6

31 30 29 28

Upd:7/25/2022

53020

7749301 -44 -54160422 DPX-R, TSK DPX-R

Transom Shield

44

DPX-R REF PART NO. QTY 1 (872662) 1 Shield 2 853706 1 Type plate 3 804269 2 Drive screw 4 873316 6 Stud 5 852868 1 Sealing strip 6 872139 1 Zinc electrode, Zink 23813192 1 Anode, Aluminium 24042665 1 Anode, Magnesium 7 (872963) 1 Support plate 8 946541 2 Hex. socket screw 9 941670 2 Washer 10 963699 2 Hex. socket screw 11 3856370 1 Plate 3858672 1 Plate 12 852866 1 Washer 13 963108 6 Lock nut 14 872493 2 Spindle 15 854705 1 Bushing 16 854704 1 Bushing 17 977313 1 Sealing ring 18 872956 1 Grommet 19 (872971) 1 Modesty panel 20 873188 4 Screw 21 897745 1 Gasket 22 839091 1 Protecting hose 23 952635 1 Clamp 24 955512 1 Hexagon screw 25 X Control cable 26 872962 1 Washer 27 872669 1 Hose 28 872667 1 Piston 29 872668 1 Spring 30 873246 1 Pipe 31 979668 1 O-ring 32 961662 1 Hose clamp 33 X Control cable 34 853215 2 Plug

7749301- 44- 54160422 DPX-R, TSK DPX-R

DESCRIPTION

NOTES

L=1750mm For use in saltwater For use in Salt and Brackish water For use in freshwater

Port Diesel, Starboard Diesel, Starboard, Lower

53020

Upd:7/25/2022

Trim Cylinders

44 DPX-R

4

5

2

9

10 7 8

3 6

4A

4 5

1

6 1

17 16

13

14

11

Upd:7/25/2022

5A

15

12

18

53025

7749301 -44 -54143050 DPX-R, TSK DPX-R

Trim Cylinders

44

DPX-R REF PART NO. QTY 1 872837 2 Hydraulic cylinder 2 854696 1 Tube 3 854697 1 Tube 4 873228 1 Hydraulic hose, front 4A 960214 1 O-ring 5 873229 1 Hydraulic hose, Rear 5A 960214 1 O-ring 6 852879 2 Plug 7 872382 2 Spindle 8 925053 2 O-ring 9 853060 2 Flange screw 10 853059 2 Washer 11 872126 2 Clevis pin 12 967707 2 Split pin 13 854625 1 Set 14 1 Cable 15 854628 2 Clamp 16 872207 1 Nipple 17 944456 1 Hexagon nut 18 963545 2 Hexagon screw

7749301- 44- 54143050 DPX-R, TSK DPX-R

DESCRIPTION

NOTES

not sold separately

53025

Upd:7/25/2022

Trim Gauge

445 DPX-R

1

2

Upd:7/25/2022

53024

7749301 -445 -54170223 DPX-R, TSK DPX-R

Trim Gauge

445

DPX-R REF PART NO. QTY 1 (873398) 1 Trimmer (873399) 1 Trimmer (872665) 1 Trimmer (873322) 1 Trimmer (873400) 1 Trimmer (873401) 1 Trimmer 2 X Cable

7749301- 445- 54170223 DPX-R, TSK DPX-R

DESCRIPTION

53024

NOTES Single drive With dual trim tabs Single drive Twin drives With dual trim tabs, Twin drives Triple drives With dual trim tabs, Triple drives As required

Upd:7/25/2022

Trim Pump

44 DPX-R

Upd:7/25/2022

53018

7749301 -44 -54160423 DPX-R, TSK DPX-R

Trim Pump

44

DPX-R REF PART NO. QTY 1 3857006 1 Hydraulic pump 2 (854525) 1 Electric motor 3 3858072 1 Connector 4 3858073 1 O-ring 5 (854528) 1 Valve housing 6 854535 1 Hydraulic pump 873057 1 Delivery valve 854537 1 Pressure box 7 3858076 2 Filter 8 (854531) 1 Reservoir 9 3858079 4 Cap 10 3858078 1 Seal 11 854534 1 Small parts kit 12 854438 1 Bracket 13 970945 2 Hexagon screw 14 941908 2 Spring washer 15 854357 2 Relay 16 948663 2 Flange screw 17 941905 2 Spring washer 18 955780 2 Hexagon nut 19 872448 1 Wiring harness 20 948211 1 Cable tie 21 968476 4 Flange screw 22 952630 4 Clamp 23 873228 1 Hydraulic hose 24 873229 1 Hydraulic hose 25 853032 1 Cable trunk 948294 1 Housing 965822 1 Terminal (853498) 1 Anode kit 853521 1 Terminal 26 3855650 1 Control panel 27 853066 1 Cable trunk

DESCRIPTION

7749301- 44- 54160423

53018

DPX-R, TSK DPX-R

NOTES

Front Rear

As required As required Dual station

Upd:7/25/2022

Upper Gear Unit

44 DPX-R

8

7

1

9

59 4 34 43

60

67 63

32 33 11

65

40

62

61

35

64

64

10 11 65

2

36

31 30 66 23 3 22 21

37 38 39

55 20

16A 14 16 12

47

51

48 54

52 11

45 53 19

44

46 50 49

18

40 41 42 33

17 13

32

58 25

56

27

24

57 28 26 29 68A

29

68

Upd:7/25/2022

53022

7749301 -44 -54143043 DPX-R, TSK DPX-R

Upper Gear Unit

44

DPX-R REF PART NO. QTY 1 3868956 1 Aquamatic drive 3868641 1 Aquamatic drive 3868642 1 Aquamatic drive 3868643 1 Aquamatic drive 3858641 1 Upper gear, complete 2 1 Gear housing 3 977241 2 Stud 4 872969 1 Cap 5 814179 1 Plug 6 897682 1 Gasket 7 941807 3 Hex. socket screw 8 814643 1 Hollow screw 9 955989 1 O-ring 10 832669 1 Gasket 11 3858835 1 Gear set 12 1 Bearing box 13 853949 1 Roller bearing 14 183247 1 Roller bearing 15 956591 4 Hex. socket screw 16 942598 4 Washer 17 853484 1 Pretensioning sleeve 18 925095 1 O-ring 19 853034 Shim, 0.10 mm 853035 Shim, 0.15 mm 853036 Shim, 0.35 mm 20 839253 1 Sealing ring 21 832675 1 Washer 22 956000 1 O-ring 23 914538 1 Snap ring 24 3858282 1 Universal joint 3858447 1 Universal joint 25 Fork 26 Fork 27 Intermediate housing 28 3860232 2 Spider 29 Lock ring 30 854201 1 Screw 31 853026 1 Washer 32 3852389 2 Bearing 33 943869 Shim, 0.05 mm 946179 Shim, 0.10 mm 943870 Shim, 0.20 mm 34 941826 Shim, 0.05 mm 941827 Shim, 0.20 mm 948230 Shim, 0.35 mm 35 (3858455) 1 Shaft 36 1 Sleeve 37 3852296 1 Spring 38 854126 1 Washer 39 951078 1 Snap ring 40 3852390 2 Bearing 41 854192 1 Spacer ring 42 3852295 2 Locking clip 43 854228 1 Nut, 0 mm 854229 1 Nut, 0.20 mm 854230 1 Nut, 0.40 mm 3852375 1 Nut, 0.60 mm 44 1 Shift mechanism 45 872993 1 Bearing housing 46 897816 1 Eccentric piston 47 814603 1 Dog 48 814184 1 Spring 49 897711 1 Hexagon screw 7749301- 44- 54143043 DPX-R, TSK DPX-R

DESCRIPTION

NOTES 1.47:1 1.59:1 1.68:1 1.78:1

As required As required As required

Replaced by 3858447 not sold separately not sold separately not sold separately not sold separately

As required As required As required As required As required As required

53022

Upd:7/25/2022

Upper Gear Unit

44

DPX-R REF PART NO. QTY 50 897871 Shim 51 873291 1 Sealing ring 52 951924 1 Spring pin 53 942871 1 Clevis pin 54 925093 1 O-ring 55 940169 4 Hexagon screw 56 876294 1 Bellows kit 57 22274888 1 Hose clamp 58 853012 1 Hose clamp 59 839351 1 Oil dipstick 60 955974 1 O-ring 61 853706 1 Type plate 62 804269 2 Drive screw 63 (3858601) 1 Cover 64 925052 2 O-ring 959427 1 Hex. socket screw 65 (872344) 1 Decal 66 (3858660) 1 Decal, port (3858661) 1 Decal, starboard 67 854144 1 Sign 68 872759 1 Protecting casing 69 941807 1 Hex. socket screw

7749301- 44- 54143043 DPX-R, TSK DPX-R

DESCRIPTION

NOTES As required

Incl. in complete drive unit Incl. in complete drive unit Incl. in complete drive unit Incl. in complete drive unit Incl. in complete drive unit Incl. in complete drive unit Incl. in complete drive unit Incl. in complete drive unit

53022

Upd:7/25/2022

Upper Gear Unit

44 DPX-R

Upd:7/25/2022

53026

7749301 -44 -54160429 DPX-R, TSK DPX-R

Upper Gear Unit

44

DPX-R REF PART NO. QTY 1 1 Aquamatic drive, DPX-S1 3868638 1 Aquamatic drive, DPX-S1 3868639 1 Aquamatic drive, DPX-S1 (3856203) 1 Upper gear 2 1 Gear housing 3 977241 2 Stud 4 872969 1 Cap 5 814179 1 Plug 6 897682 1 Gasket 7 941807 3 Hex. socket screw 8 814643 1 Hollow screw 9 955989 1 O-ring 10 832669 1 Gasket 11 873313 1 Gear 12 1 Bearing box 13 853949 1 Roller bearing 14 183247 1 Roller bearing 15 956591 4 Hex. socket screw 16 942598 4 Washer 17 853484 1 Pretensioning sleeve 18 925095 1 O-ring 19 853034 1 Shim, 0.10 mm 853035 1 Shim, 0.15 mm 853036 1 Shim, 0.35 mm 20 839253 1 Sealing ring 21 832675 1 Washer 22 956000 1 O-ring 23 914538 1 Snap ring 24 854615 1 Universal joint 25 854616 1 Fork 26 854617 1 Fork 27 854618 1 Universal joint 28 854619 2 Spider 29 24383 8 Lock ring 30 854201 1 Screw 31 853026 1 Washer 32 3852389 2 Bearing 33 943869 1 Shim, 0.05 mm 946179 1 Shim, 0.10 mm 943870 1 Shim, 0.20 mm 34 941826 1 Shim, 0.05 mm 941827 1 Shim, 0.20 mm 948230 1 Shim, 0.35 mm 35 3852292 1 Shaft 36 3855783 1 Sliding sleeve 37 3852296 1 Spring 38 854126 1 Washer 39 951078 1 Snap ring 40 3852390 2 Bearing 41 854192 1 Spacer ring 42 3852295 2 Locking clip 43 854228 1 Nut, 0 mm 854229 1 Nut, 0.20 mm 854230 1 Nut, 0.40 mm 3852375 1 Nut, 0.60 mm 44 3855786 1 Shift unit 45 (3855784) 1 Bearing housing 46 3856008 1 Plunger 47 3856502 1 Dog 48 814184 1 Spring 49 897711 1 Hexagon screw 50 897871 1 Shim 51 873291 1 Sealing ring

DESCRIPTION

7749301- 44- 54160429

53026

DPX-R, TSK DPX-R

NOTES 1.59:1 1.68:1 1.78:1

As required As required As required

As required As required As required As required As required As required

As required

Upd:7/25/2022

Upper Gear Unit

44

DPX-R REF PART NO. QTY 52 973593 1 Spring pin 53 942871 1 Clevis pin 54 925093 1 O-ring 55 940169 4 Hexagon screw 56 876294 1 Bellows kit 57 853013 1 Hose clamp 58 853012 1 Hose clamp 59 839351 1 Oil dipstick 60 955974 1 O-ring 61 853706 1 Type plate 62 804269 2 Drive screw 63 872957 1 Cover 64 925052 2 O-ring 959427 1 Hex. socket screw 65 (872344) 1 Decal 66 (872343) 1 Decal, port (872342) 1 Decal, starboard 67 854144 1 Sign 68 872759 1 Protecting casing 69 941807 1 Hex. socket screw

DESCRIPTION

7749301- 44- 54160429

53026

DPX-R, TSK DPX-R

NOTES

Upd:7/25/2022

Upper Gear Unit

44 DPX-R

Upd:7/25/2022

53026

7749301 -44 -54143046 DPX-R, TSK DPX-R

Upper Gear Unit

44

DPX-R REF PART NO. QTY 1 1 Drive unit, DPX-S 3868021 1 Drive unit, DPX-S 3868023 1 Drive unit, DPX-S 1 Aquamatic drive, DPX-S1 3868638 1 Aquamatic drive, DPX-S1 3868639 1 Aquamatic drive, DPX-S1 873310 1 Gear 2 1 Gear housing 3 977241 2 Stud 4 872969 1 Cap 5 814179 1 Plug 6 897682 1 Gasket 7 941807 3 Hex. socket screw 8 814643 1 Hollow screw 9 955989 1 O-ring 10 832669 1 Gasket 11 873313 1 Gear 12 1 Bearing box 13 853949 1 Roller bearing 14 183247 1 Roller bearing 15 956591 4 Hex. socket screw 16 942598 4 Washer 17 853484 1 Pretensioning sleeve 18 925095 1 O-ring 19 853034 1 Shim, 0.10 mm 853035 1 Shim, 0.15 mm 853036 1 Shim, 0.35 mm 20 839253 1 Sealing ring 21 832675 1 Washer 22 956000 1 O-ring 23 914538 1 Snap ring 24 854615 1 Universal joint 25 854616 1 Fork 26 854617 1 Fork 27 854618 1 Universal joint 28 854619 2 Spider 29 24383 8 Lock ring 30 854201 1 Screw 31 853026 1 Washer 32 3852389 2 Bearing 33 943869 1 Shim, 0.05 mm 946179 1 Shim, 0.10 mm 943870 1 Shim, 0.20 mm 34 941826 1 Shim, 0.05 mm 941827 1 Shim, 0.20 mm 948230 1 Shim, 0.35 mm 35 3852292 1 Shaft 36 873312 1 Sliding sleeve 37 3852296 1 Spring 38 854126 1 Washer 39 951078 1 Snap ring 40 3852390 2 Bearing 41 854192 1 Spacer ring 42 3852295 2 Locking clip 43 854228 1 Nut, 0 mm 854229 1 Nut, 0.20 mm 854230 1 Nut, 0.40 mm 3852375 1 Nut, 0.60 mm 44 1 Shift mechanism 45 872993 1 Bearing housing 46 897816 1 Eccentric piston 47 814603 1 Dog 48 814184 1 Spring 7749301- 44- 54143046 DPX-R, TSK DPX-R

DESCRIPTION

NOTES 1.59:1 1.68:1 1.78:1 1.59:1 1.68:1 1.78:1 Replaced by 3856203

As required As required As required

As required As required As required As required As required As required

53026

Upd:7/25/2022

Upper Gear Unit

44

DPX-R REF PART NO. QTY 49 897711 1 Hexagon screw 50 897871 1 Shim 51 873291 1 Sealing ring 52 951924 1 Spring pin 53 942871 1 Clevis pin 54 925093 1 O-ring 55 940169 4 Hexagon screw 56 876294 1 Bellows kit 57 22274888 1 Hose clamp 58 853012 1 Hose clamp 59 839351 1 Oil dipstick 60 955974 1 O-ring 61 853706 1 Type plate 62 804269 2 Drive screw 63 872957 1 Cover 64 925052 2 O-ring 959427 1 Hex. socket screw 65 (872344) 1 Decal 66 (872343) 1 Decal, port (872342) 1 Decal, starboard 67 854144 1 Sign 68 872759 1 Protecting casing 69 941807 1 Hex. socket screw

7749301- 44- 54143046 DPX-R, TSK DPX-R

DESCRIPTION

NOTES As required

53026

Upd:7/25/2022

64

Steering and Steering Cylinders for Dual Installation

DPX-R

Upd:7/25/2022

53015

7749301 -64 -54143054 DPX-R, TSK DPX-R

Steering and Steering Cylinders for Dual Installation

64

DPX-R REF PART NO. QTY DESCRIPTION 1 (872156) 1 Pump unit 2 872157 1 Steering column 3 873357 1 Cover 4 924085 4 Stud 5 971095 4 Flange nut 6 872158 2 Pressure hose, l = 6000 mm 7 873340 2 Adapter 8 873341 2 Washer 9 872956 2 Grommet 10 873325 2 Banjo nipple 11 873326 2 Hollow screw 12 873327 6 Washer 13 873328 2 Adapter 14 873329 2 Adapter 15 873330 2 Manifold 16 872166 2 Pressure hose, l = 1200 mm 17 872593 8 Hydraulic hose 18 873231 4 Steering cylinder 19 872169 1 Pressure hose, l = 1000 mm 20 873331 1 Coil, l = 500 mm 21 873335 3 Clamp 22 873337 3 Washer 23 873339 3 Screw 24 872158 2 Pressure hose, for servo pump 25 872793 2 Anode, Zink 23986753 2 Anode kit, Aluminium 23986752 2 Anode kit, Magnesium 963683 2 Hex. socket screw 26 872965 2 Decal, steering cylinder

7749301- 64- 54143054 DPX-R, TSK DPX-R

53015

NOTES

Mounted on DPX interm hsg

For use in saltwater For use in Salt and Brackish water For use in freshwater

Upd:7/25/2022

Steering and Steering Cylinders for Single Installation

64 DPX-R

2

18 3

5

2 4 1

19

24 8 23 22

7

6

21 6

23 20

11

17

12

6

10 12 14

12

9

13

15

16 26 Upd:7/25/2022

25 53014

7749301 -64 -54143053 DPX-R, TSK DPX-R

Steering and Steering Cylinders for Single Installation

64

DPX-R REF PART NO. QTY DESCRIPTION 1 872155 1 Pump unit 2 872157 1 Steering column 3 873357 1 Cover 4 924085 4 Stud 5 971095 4 Flange nut 6 872158 2 Pressure hose, l = 6000 mm 7 873340 2 Adapter 8 873341 2 Washer 9 872956 1 Grommet 10 873325 1 Banjo nipple 11 873326 1 Hollow screw 12 873327 3 Washer 13 873328 1 Adapter 14 873329 1 Adapter 15 872593 4 Hydraulic hose 16 873231 2 Steering cylinder 17 872169 1 Pressure hose, l = 1000 mm 18 873331 1 Coil, l = 500 mm 19 873335 1 Clamp 20 873337 1 Washer 21 873336 1 Clamp 22 873338 1 Washer 23 873339 3 Screw 24 872158 2 Pressure hose, for servo pumps 25 872793 2 Anode, Zink 23986753 2 Anode kit, Aluminium 23986752 2 Anode kit, Magnesium 2 Anode 963683 2 Hex. socket screw 26 872965 2 Decal, steering cylinder

7749301- 64- 54143053 DPX-R, TSK DPX-R

53014

NOTES

Mounted on DPX interm hsg

For use in saltwater For use in Salt and Brackish water Fore use in freshwater

Upd:7/25/2022

645

Steering and Steering Cylinders for Single Installation

TSK DPX-R

Upd:7/25/2022

49246

7749301 -645 -54167553 DPX-R, TSK DPX-R

Steering and Steering Cylinders for Single Installation

645

TSK DPX-R REF PART NO. QTY DESCRIPTION 1 872155 1 Pump unit 2 872157 1 Steering column 3 873357 1 Cover 4 924085 4 Stud 5 971095 4 Flange nut 6 872158 2 Pressure hose 7 873340 2 Adapter 8 873341 2 Washer 9 872956 1 Grommet 10 873325 1 Banjo nipple 11 873326 1 Hollow screw 12 873327 3 Washer 13 873328 1 Adapter 14 873329 1 Adapter 15 872593 4 Hydraulic hose 16 3861556 2 Steering cylinder 16A 872965 2 Decal 16B 872793 2 Anode, Zink 23986753 2 Anode kit, Aluminium 23986752 2 Anode kit, Magnesium 16C 963683 2 Hex. socket screw 17 872169 1 Pressure hose 18 873331 1 Coil 19 873335 1 Clamp 20 873337 1 Washer 21 873336 1 Clamp 22 873338 1 Washer 23 873339 3 Screw 24 872158 2 Pressure hose

7749301- 645- 54167553 DPX-R, TSK DPX-R

NOTES

L=6.0m

Mounted on interm. housing of the drive unit and connected to the hook up fork.

For use in saltwater For use in Salt and Brackish water For use in freshwater L=1.0m

49246

Upd:7/25/2022

Steering and Steering Cylinders for Twin Inst.

645 TSK DPX-R 2

3

20

5 2 4

1

6

24

16 15

8

11 7 12 10 12 6

14 12 21 23 22

9

15 11 16

12 10 12

16

17

6

12

14

18

13

9

19

17

18 18B

18A 18C

Upd:7/25/2022

49245

7749301 -645 -54167555 DPX-R, TSK DPX-R

Steering and Steering Cylinders for Twin Inst.

645

TSK DPX-R REF PART NO. QTY DESCRIPTION 1 (872156) 1 Pump unit 2 872157 1 Steering column 3 873357 1 Cover 4 924085 4 Stud 5 971095 4 Flange nut 6 872158 2 Pressure hose 7 873340 2 Adapter 8 873341 2 Washer 9 872956 2 Grommet 10 873325 2 Banjo nipple 11 873326 2 Hollow screw 12 873327 6 Washer 13 873328 2 Adapter 14 873329 2 Adapter 15 873330 2 Manifold 16 872166 2 Pressure hose 17 872593 8 Hydraulic hose 18 3861556 4 Steering cylinder 18A 872965 4 Decal 18B 872793 4 Anode, Zink 23986753 4 Anode kit, Aluminium 23986752 4 Anode kit, Magnesium 18C 963683 4 Hex. socket screw 19 872169 1 Pressure hose 20 873331 1 Coil 21 873335 3 Clamp 22 873337 3 Washer 23 873339 3 Screw 24 872158 2 Pressure hose

7749301- 645- 54167555 DPX-R, TSK DPX-R

NOTES

L=6.0m

L=1,2m Mounted on interm. housing of the drive unit and connected to the hook up fork.

For use in saltwater For use in Salt and Brackish water For use in freshwater L=1.0m L=0.5m

49245

Upd:7/25/2022

Tie Bar Kit

64 DPX-R

Upd:7/25/2022

53016

7749301 -64 -54143055 DPX-R, TSK DPX-R

Tie Bar Kit

64

DPX-R REF PART NO. QTY 1 (872345) 1 Stay 2 876638 1 Zinc electrode 3 963684 2 Hex. socket screw 4 (872972) 1 Link, starboard 5 872497 1 Ball joint 6 872349 2 Ball socket 7 (872713) 1 Retaining ring 8 (873121) 1 Link, port 9 872497 1 Ball joint 10 872349 2 Ball socket 11 (872713) 1 Retaining ring 12 873218 4 Screw 13 873219 4 Lock nut 14 872348 4 Washer 15 873220 2 Lock nut

7749301- 64- 54143055 DPX-R, TSK DPX-R

DESCRIPTION

53016

Upd:7/25/2022

Repair Kits

99

DPX-R REF PART NO. QTY 1 876266 1 Gasket kit, upper gear unit 17253 2 Split pin 17276 1 Split pin 125017 1 O-ring 181620 1 Sealing ring 804344 1 Gasket 814168 1 Gasket 814356 1 Seal 876278 2 Bushing kit 832669 1 Gasket 876279 2 Bushing kit 876507 1 Bushing kit 853670 1 Sealing ring 873291 1 Sealing ring 897682 1 Gasket 979254 1 O-ring 925093 1 O-ring 925095 1 O-ring 925256 2 O-ring 925259 1 O-ring 942615 1 Sealing ring 955974 1 O-ring 955989 1 O-ring 956000 1 O-ring 876639 1 Gasket kit, lower gear unit 946438 3 O-ring 955981 1 O-ring 852212 1 Nut 872403 1 Washer 969071 1 Round nut 851407 2 Sealing ring 853871 1 Sealing ring 872755 1 Sealing ring 873232 2 O-ring

7749301- 99- 54143058 DPX-R, TSK DPX-R

DESCRIPTION

Upd:7/25/2022

Marine Propulsion

44 DESCRIPTION

Exhaust and Cooling Water Inlet Exhaust and Cooling Water Inlet Exhaust Block-off Kit Extension Kit 1'' Extension Kit 1'' Extension Kit 1'' Intermediate Housing Intermediate Housing Jack Shaft Kit Lower Gear Unit Lower Gear Unit Mounting Kit, Clamp Ring Propeller Tool Kit Propeller, Duoprop Transom Shield Trim Cylinders Trim Gauge Trim Pump Upper Gear Unit Upper Gear Unit Upper Gear Unit

7749301

- 44- 44

DPX-R, TSK DPX-R

SEE SEC. 54143051 54154112 54142844 54142973 54160425 54160426 54143044 54143047 54152338 54143045 54143048 54143052 54142913 54167833 54160422 54143050 54170223 54160423 54143043 54160429 54143046

NOTES DPX-R DPX-R DPX-R, TSK DPX-R DPX-R DPX-R DPX-R DPX-R DPX-R DPX-R, TSK DPX-R DPX-R DPX-R DPX-R DPX-R DPX-R DPX-R DPX-R DPX-R DPX-R DPX-R DPX-R DPX-R

Upd:7/25/2022

Steering

64

DESCRIPTION Steering and Steering Cylinders for Dual Installation Steering and Steering Cylinders for Single Installation Steering and Steering Cylinders for Single Installation Steering and Steering Cylinders for Twin Inst.

Tie Bar Kit

7749301

- 64- 64

DPX-R, TSK DPX-R

SEE SEC. 54143054 54143053 54167553 54167555 54143055

NOTES DPX-R DPX-R TSK DPX-R TSK DPX-R DPX-R

Upd:7/25/2022

Miscellaneous, Repair Kits

99 DESCRIPTION

Repair Kits

7749301

- 99- 99

DPX-R, TSK DPX-R

SEE SEC. NOTES 54143058 DPX-R

Upd:7/25/2022

DPX-R, TSK DPX-R

REF 44 Marine Propulsion 64 Steering 99 Miscellaneous, Repair Kits

7749301

- - TOC

DPX-R, TSK DPX-R

DESCRIPTION

SEE SEC. 44 64 99

Upd:7/25/2022