Volvo Penta DPI-A Marine Drives Transmission Parts Manual - PDF DOWNLOAD

Wiring Harness DPI Transmission

371 DPI-A

19

18

17

3 15 11 10 12

5 9 15 1

4

8 6

7

13 16

2

14 Upd:3/19/2023

49820

M-SD2-C -371 -54165891 DPI-A

Wiring Harness DPI Transmission

371

DPI-A REF PART NO. QTY 1 23104895 1 Wiring harness 23104896 1 Wiring harness 2 3840433 4 Sealing plug 3 14569516 1 Housing 4 992330 4 Housing 5 874091 1 Housing 6 20707896 1 Insulator 7 977929 1 Housing 8 874666 1 Adapter 9 874966 1 Housing 10 874957 1 Housing 11 12 1 Housing 13 23555188 1 Bracket 14 984734 3 Flange screw 15 948211 4 Cable tie 16 60113449 16 Six point socket scr 17 23162064 1 Wiring harness 18 1 Housing 19 976478 2 Terminal

M-SD2-C- 371- 54165891 DPI-A

DESCRIPTION

NOTES DPI std For jackshaft

L=4m, Power Cable, DPI

49820

Upd:3/19/2023

Wiring Harness Drive Unit DPI

371 DPI-A

10 11 19

17

2

9

18 1

6 3 7

4 3

8 13

5

14 16 12

Upd:3/19/2023

15

49829

M-SD2-C -371 -54165931 DPI-A

Wiring Harness Drive Unit DPI

371

DPI-A REF PART NO. QTY 1 23352929 1 Wiring harness 2 874401 3 Housing 3 2 Housing 4 874955 2 Housing 5 21292836 1 Sensor 6 20939274 2 O-ring 7 23370237 1 Bracket 8 963677 2 Hex. socket screw 9 949659 2 O-ring 10 23370233 1 Bracket 11 994997 2 Flange screw 12 23352923 1 Wiring harness 13 874401 1 Housing 14 874957 1 Housing 15 8622455 1 Receptacle housing 16 984849 1 Housing 17 23561565 1 Wiring harness guide, kit 23506848 1 Guide 18 990857 2 Flange screw 19 948211 2 Cable tie

M-SD2-C- 371- 54165931 DPI-A

DESCRIPTION

NOTES

Water sensor

Oil temp/pressure RPM Sensor

Guide wiring harness to TSK

49829

Upd:3/19/2023

Active Corrosion Protection System, ACP, Singel, EVC 2.0

441 DPI-A

13

6

7

14

15

1

2

4

3 5

22 21 18 16 22 19

17 20

22

22 18

8 20 22

9

11

10

Upd:3/19/2023

23

12

49391

M-SD2-C -441 -54165571 DPI-A

Active Corrosion Protection System, ACP, Singel, EVC 2.0

441

DPI-A REF PART NO. QTY 1 23481461 1 Acp, kit, complete 2 23025859 1 Anode, kit 3 968011 1 O-ring 4 23024520 1 Nut 5 78467259 4 Six point socket scr 6 23137024 1 Heat-shrinkable tubi 7 3840433 1 Sealing plug 8 (23016635) 1 Wiring harness 9 23481339 1 Electronic unit 10 21825665 1 Cable 11 995664 1 Plug 12 3889410 1 Extension cable 13 23345633 1 Fuse holder 14 23252235 1 Bracket 15 60114519 2 Flange screw 16 (23291525) 1 Anode kit 17 23291530 1 Anode 18 21211781 2 Rod 19 991660 1 Toothed washer 20 991658 2 Washer 21 991659 4 Washer 22 991657 6 Hexagon nut 23 3588972 1 Cable kit

M-SD2-C- 441- 54165571 DPI-A

DESCRIPTION

NOTES

Included in kit.

AUX Bus, CPM Y-split L=1500mm, with 6 pol connection 5A

Y-split cable, DIAG

49391

Upd:3/19/2023

441

Active Corrosion Protection System, ACP, Twin, EVC 2.0

DPI-A

Upd:3/19/2023

49392

M-SD2-C -441 -54165572 DPI-A

Active Corrosion Protection System, ACP, Twin, EVC 2.0

441

DPI-A REF PART NO. QTY 1 23481462 1 Acp, kit, complete 2 23025859 1 Anode, kit 3 968011 1 O-ring 4 23024520 1 Nut 5 78467259 4 Six point socket scr 6 23137024 1 Heat-shrinkable tubi 7 3840433 1 Sealing plug 8 (23016635) 1 Wiring harness 9 23481339 1 Electronic unit 10 21825665 1 Cable 11 995664 8 Plug 12 3889410 1 Extension cable 13 23345633 1 Fuse holder 14 23252235 2 Bracket 15 60114519 4 Flange screw 16 993419 2 Washer 17 23280708 1 Wiring harness 18 (23291525) 2 Anode kit 19 23291530 2 Anode 20 21211781 4 Rod 21 991660 2 Toothed washer 22 991659 8 Washer 23 991657 12 Hexagon nut 24 991658 4 Washer 25 23140015 1 Wiring harness 26 3588972 1 Cable kit

M-SD2-C- 441- 54165572 DPI-A

DESCRIPTION

NOTES

Included in kit.

AUX Bus, CPM Y-split L=1500mm, with 6 pol connection 5A

L=5000mm

L=2500mm Y-split cable, DIAG

49392

Upd:3/19/2023

Covers and Anode

441 DPI-A

Upd:3/19/2023

49823

M-SD2-C -441 -54165597 DPI-A

Covers and Anode

441

DPI-A REF PART NO. QTY 1 22846263 1 Cover 2 (23301752) 1 Decal 3 60114434 8 Flange screw 4 22846267 1 Baffle plate 5 23520860 1 Anode kit, magnesium anode 23520859 1 Anode kit, aluminum anode 6 984275 2 Hex. socket screw 7 23182374 1 Bracket 8 23182373 1 Bracket

M-SD2-C- 441- 54165597 DPI-A

DESCRIPTION

NOTES

Fresh water Salt and Brackish water

49823

Upd:3/19/2023

Drive Unit DPI, Complete

441 DPI-A

1

2

3

Upd:3/19/2023

49833

M-SD2-C -441 -54165588 DPI-A

Drive Unit DPI, Complete

441

DPI-A REF PART NO. QTY 1 22846224 1 Aquamatic drive, complete 22846226 1 Aquamatic drive, complete 2 23265928 1 Upper gear, complete 3 23265930 1 Lower gear, complete 23265931 1 Lower gear, complete

M-SD2-C- 441- 54165588 DPI-A

DESCRIPTION

NOTES Ratio 1.69:1 Ratio 1.85:1 Ratio 1.69:1 Ratio 1.85:1

49833

Upd:3/19/2023

Exhaust Pipe and Cooling Water Pipe, D4, Short, Optional

441 DPI-A

20

8

9

7 23

22

4 3

5 6

10

21

1

2 11

18

19 15

14

16

13

17

12

Upd:3/19/2023

49421

M-SD2-C -441 -54165594 DPI-A

Exhaust Pipe and Cooling Water Pipe, D4, Short, Optional

441

DPI-A REF PART NO. QTY 1 23491646 1 Exhaust pipe 2 (21114146) 1 Exhaust pipe 3 21868041 1 Anode kit, magnesium 21868042 1 Anode kit, aluminum 4 1 Anode 5 976042 2 O-ring 6 981497 1 Flange screw 7 21700007 1 Cover 8 60114519 2 Flange screw 9 3584167 1 Exhaust hose 10 23227747 2 Hose clamp 11 21768904 1 Hose 12 961671 2 Hose clamp 13 60114373 1 Flange screw 14 984474 1 Clamp 15 984391 4 Washer 16 984367 2 Hexagon screw 17 984700 2 Hexagon screw 18 925259 1 O-ring 19 925068 1 O-ring 20 23316919 2 Hose clamp 21 961671 1 Hose clamp 22 828250 X Lubricating grease 23 (23284158) 1 Locking fluid

M-SD2-C- 441- 54165594 DPI-A

DESCRIPTION

NOTES For D4 engines. not sold separately

not sold separately

For D4 engines.

108-130mm 48-55mm

L=70mm L=90mm

95-117mm 48-55mm

49421

Upd:3/19/2023

Exhaust Pipe and Cooling Water Pipe, D6, Short, Optional

441 DPI-A

20

8

9

7 23

22

4 3

5 6

10

21

1

2 11

18

19 15

14

16

13

17

12

Upd:3/19/2023

49383

M-SD2-C -441 -54166332 DPI-A

Exhaust Pipe and Cooling Water Pipe, D6, Short, Optional

441

DPI-A REF PART NO. QTY 1 23492653 1 Exhaust pipe 2 (21114146) 1 Exhaust pipe 3 21868041 1 Anode kit, magnesium 21868042 1 Anode kit, aluminum 4 1 Anode 5 976042 2 O-ring 6 981497 1 Flange screw 7 21700007 1 Cover 8 60114519 2 Flange screw 9 22876859 1 Bellows 10 23227747 2 Hose clamp 11 21768904 1 Hose 12 961671 2 Hose clamp 13 60114373 1 Flange screw 14 984474 1 Clamp 15 984391 4 Washer 16 984367 2 Hexagon screw 17 984700 2 Hexagon screw 18 925259 1 O-ring 19 925068 1 O-ring 20 23316921 2 Hose clamp 21 961671 1 Hose clamp 22 828250 1 Lubricating grease 23 (23284158) 1 Locking fluid

M-SD2-C- 441- 54166332 DPI-A

DESCRIPTION

NOTES For D6 engines. not sold separately

not sold separately

For D6 engines.

108-130mm 48-55mm

L=70mm L=90mm

121-143mm 48-55mm

49383

Upd:3/19/2023

441

Exhaust Pipe and Cooling Water Pipe,D4, Standard

DPI-A

Upd:3/19/2023

49379

M-SD2-C -441 -54165593 DPI-A

Exhaust Pipe and Cooling Water Pipe,D4, Standard

441

DPI-A REF PART NO. QTY 1 23492685 Exhaust pipe 2 (21698559) 1 Exhaust pipe 3 21868041 1 Anode kit, magnesium 21868042 1 Anode kit, aluminum 4 Anode 5 976042 2 O-ring 6 981497 1 Flange screw 7 21700007 1 Cover 8 60114519 2 Flange screw 9 3584167 1 Exhaust hose 10 23227747 2 Hose clamp 11 21511542 1 Hose 12 961671 2 Hose clamp 13 60114373 1 Flange screw 14 984474 1 Clamp 15 984391 4 Washer 16 984367 2 Hexagon screw 17 984700 2 Hexagon screw 18 925259 1 O-ring 19 925068 1 O-ring 20 23316919 2 Hose clamp 21 961671 1 Hose clamp 22 828250 X Lubricating grease 23 23284156 1 Locking fluid

M-SD2-C- 441- 54165593 DPI-A

DESCRIPTION

NOTES For D4 engines. not sold separately

not sold separately

For D4 engines.

108-130mm 48-55mm

L=70mm L=90mm

95-117mm 48-55mm

49379

Upd:3/19/2023

Exhaust Pipe and Cooling Water Pipe,D6, Standard

441 DPI-A

20 23

22

9 8 21

7

1 5 10

4 3 6

2 11 18 19 15

13

14

16 12 15 17

Upd:3/19/2023

49381

M-SD2-C -441 -54166333 DPI-A

Exhaust Pipe and Cooling Water Pipe,D6, Standard

441

DPI-A REF PART NO. QTY 1 23481091 Exhaust pipe 2 (21698559) 1 Exhaust pipe 3 21868041 1 Anode kit, magnesium 21868042 1 Anode kit, aluminum 4 Anode 5 976042 2 O-ring 6 981497 1 Flange screw 7 21700007 1 Cover 8 60114519 2 Flange screw 9 22876859 1 Bellows 10 23227747 2 Hose clamp 11 21511542 1 Hose 12 961671 2 Hose clamp 13 60114373 1 Flange screw 14 984474 1 Clamp 15 984391 4 Washer 16 984367 2 Hexagon screw 17 984700 2 Hexagon screw 18 925259 1 O-ring 19 925068 1 O-ring 20 23316921 2 Hose clamp 21 961671 1 Hose clamp 22 828250 X Lubricating grease 23 23284156 1 Locking fluid

M-SD2-C- 441- 54166333 DPI-A

DESCRIPTION

NOTES For D6 engines. not sold separately

not sold separately

For D6 engines.

108-130mm 48-55mm

L=70mm L=90mm

121-143mm 48-55mm

49381

Upd:3/19/2023

Extension Kit 1''

441 DPI-A

Upd:3/19/2023

49824

M-SD2-C -441 -54165604 DPI-A

Extension Kit 1''

441

DPI-A REF PART NO. QTY 1 23440552 1 Extension kit 2 1 Extension 3 925266 1 O-ring 4 3862245 1 Sealing ring 5 23439908 1 Ring 6 983155 X Shim 983156 X Shim 983157 X Shim 7 955973 1 O-ring 8 23135666 1 Splined sleeve 9 3587976 1 Spacer 10 3588357 2 Screw 11 984261 2 Six point socket scr 12 21326988 6 Stud 13 984054 6 Flange lock nut

M-SD2-C- 441- 54165604 DPI-A

DESCRIPTION

NOTES not sold separately

TH=0.10mm TH=0.15mm TH=0.35mm

49824

Upd:3/19/2023

Extension Kit 2''

441 DPI-A

Upd:3/19/2023

56651

M-SD2-C -441 -4933 DPI-A

Extension Kit 2''

441

DPI-A REF PART NO. QTY 1 24432347 1 Extension kit, 2'' 2 1 Extension 3 925266 1 O-ring 4 3862245 1 Sealing ring 5 24432351 1 Ring 6 983155 X Shim, 0,10 mm 983156 X Shim, 0,15 mm 983157 X Shim, 0,35 mm 7 955973 1 O-ring 8 24432372 1 Splined sleeve 9 24432357 1 Plate 10 60116986 2 Flange screw 11 60116918 2 Hexagon screw 12 942551 2 Washer 13 60116984 6 Stud 14 984054 6 Flange lock nut

M-SD2-C- 441- 4933 DPI-A

DESCRIPTION

NOTES not sold separately

56651

Upd:3/19/2023

Extension Kit 3''

441 DPI-A

1

11 12 10 13

5

3

6

2

7

4

8

9 14

Upd:3/19/2023

56650

M-SD2-C -441 -4934 DPI-A

Extension Kit 3''

441

DPI-A REF PART NO. QTY 1 24432348 1 Extension kit, 3'' 2 1 Extension 3 925266 1 O-ring 4 3862245 1 Sealing ring 5 24432352 1 Ring 6 983155 X Shim, 0,10 mm 983156 X Shim, 0,15 mm 983157 X Shim, 0,35 mm 7 955973 1 O-ring 8 24432375 1 Splined sleeve 9 24432369 1 Plate 10 60116987 2 Flange screw 11 60116625 2 Hexagon screw 12 942551 2 Washer 13 60116985 6 Stud 14 984054 6 Flange lock nut

M-SD2-C- 441- 4934 DPI-A

DESCRIPTION

NOTES not sold separately

56650

Upd:3/19/2023

Flywheel Housing and Primary Shaft, Short, Optional

441 DPI-A

1 5

2 3 4

14 6 15 6 12 7 13 17

8

18 9 10

16

11

18 19 20 21

Upd:3/19/2023

49378

M-SD2-C -441 -54165589 DPI-A

Flywheel Housing and Primary Shaft, Short, Optional

441

DPI-A REF PART NO. QTY 1 23549677 1 Flexible coupling 2 990862 8 Flange screw 3 22564984 1 Bell housing 4 984754 10 Flange screw 5 23522903 1 Bushing 6 23161266 1 Shaft 7 6842273 1 Lip seal 8 184841 1 Ball bearing 9 914533 1 Snap ring 10 914462 1 Snap ring 11 958853 1 Sealing ring 12 23538635 1 Sensor, kit 13 1 Sensor 14 20806070 1 Connector 15 980881 1 Cable tie 16 23161494 1 Plug 17 991605 1 Flange screw 18 813967 2 Rubber ring 804190 2 Rubber ring 19 873048 1 Clamping ring 20 806624 3 Striker plate 21 191844 6 Hexagon screw

M-SD2-C- 441- 54165589 DPI-A

DESCRIPTION

NOTES

DPI-A, Water sensor not sold separately Included in kit.

DPH-E D4 D6

49378

Upd:3/19/2023

Flywheel Housing and Primary Shaft, Standard

441 DPI-A

1 5

2 3 4

6 14

7

12 16

15

8

18 9 10 11

17

13

18 19 20 21

Upd:3/19/2023

49382

M-SD2-C -441 -54165590 DPI-A

Flywheel Housing and Primary Shaft, Standard

441

DPI-A REF PART NO. QTY 1 23549677 1 Flexible coupling 2 990862 8 Flange screw 3 22876823 1 Bell housing 4 984754 10 Flange screw 5 23522903 1 Bushing 6 23161264 1 Shaft 7 6842273 1 Lip seal 8 184841 1 Ball bearing 9 914533 1 Snap ring 10 914462 1 Snap ring 11 958853 1 Sealing ring 12 23538635 1 Sensor, kit 13 1 Sensor 14 20806070 1 Connector 15 980881 1 Cable tie 16 23161494 1 Plug 17 991605 1 Flange screw 18 813967 2 Rubber ring 804190 2 Rubber ring 19 873048 1 Clamping ring 20 806624 3 Striker plate 21 191844 6 Hexagon screw

M-SD2-C- 441- 54165590 DPI-A

DESCRIPTION

NOTES

DPI-A, Water sensor not sold separately Included in kit.

DPH-E D4 D6

49382

Upd:3/19/2023

Gimbal Ring

441 DPI-A

10 10 9 11 12 13 5

1 2

14 12

13

14

8 13 2

14

3

4 6

7

Upd:3/19/2023

49415

M-SD2-C -441 -54165596 DPI-A

Gimbal Ring

441

DPI-A REF PART NO. QTY 1 22867288 1 Fork 2 3862217 2 Bushing 3 3862246 1 Steering knuckle 4 955999 1 O-ring 5 990899 1 O-ring 6 3862247 1 Retainer 7 3862245 1 Sealing ring 8 3862248 2 Thrust washer 9 40005192 1 Hose connection 10 60114519 2 Flange screw 11 22274885 1 Hose clamp 12 3862903 2 Bushing 13 21264883 4 Pin 14 967707 4 Split pin

M-SD2-C- 441- 54165596 DPI-A

DESCRIPTION

49415

Upd:3/19/2023

Jack Shaft Kit

441 DPI-A

8

19 40 18

20

5

4

6

7

13

12

14 4

11

48

16

23

17 2

9

10

3 15

20 22 41

20

26 25 24 23

21

1 35

27 37

38 36 39

29 43

42

28 33

44

34 45

32

30

31 47 46 Upd:3/19/2023

49380

M-SD2-C -441 -54165602 DPI-A

Jack Shaft Kit

441

DPI-A REF PART NO. QTY 1 23398434 1 Intermediate housing 2 23247830 1 Intermediate housing 3 804262 1 Plug 4 958860 2 Sealing ring 5 914465 1 Snap ring 6 968950 1 Support washer 7 183647 1 Roller bearing 8 22459514 1 Shaft 9 11041 1 Roller bearing 10 969072 1 Round nut 11 914533 1 Snap ring 12 23538635 1 Sensor, kit 13 1 Sender 14 20806070 1 Connector 15 991605 1 Flange screw 16 465826 4 Flange screw 17 23016317 1 Companion flange 18 2 Pin 19 2 Set screw 20 3588817 1 Cover 21 984816 6 Flange screw 22 948211 1 Cable tie 23 858464 2 Rubber ring 24 873048 1 Clamping ring 25 806624 3 Striker plate 26 191844 6 Hexagon screw 27 23072436 1 Bracket 28 990960 6 Flange lock nut 29 3588654 1 Mounting base 30 23072434 1 Flange 31 984914 4 Hexagon screw 32 994894 4 Spring washer 33 925259 1 O-ring 34 925068 1 O-ring 35 3807366 1 Kit, water block-off 36 Flange 37 946541 2 Hex. socket screw 38 941670 1 Washer 39 3588898 1 Strap 40 3842733 1 Extension cable 41 3807443 1 Tube 42 1 Exhaust block-off 43 23530214 1 Flange 44 994894 4 Spring washer 45 984914 1 Hexagon screw 46 952969 1 Hose 47 961665 4 Hose clamp 48 828250 1 Lubricating grease

M-SD2-C- 441- 54165602 DPI-A

DESCRIPTION

NOTES

Water sensor Included in kit, not sold separately Included in kit.

not sold separately not sold separately

not sold separately

3m ø 51mm DPI-A not sold separately

L=3000mm

49380

Upd:3/19/2023

Jack Shaft, Connecting Components

441 DPI-A

19 24 22 20 26

19

21

20 16

18

17

23 18

2

18 3 1

25 3

10 9

7

12 4

15 14 13

8 6

5 12

Upd:3/19/2023

49416

11

M-SD2-C -441 -54165603 DPI-A

Jack Shaft, Connecting Components

441

DPI-A REF PART NO. QTY 1 21393521 1 Flexible coupling 2 990862 8 Flange screw 3 465826 8 Flange screw 4 3861048 1 Propeller shaft 3818295 1 Propeller shaft 3818293 1 Propeller shaft 3818292 1 Propeller shaft 3818291 1 Propeller shaft 3818290 1 Propeller shaft 3818289 1 Propeller shaft 3818288 1 Propeller shaft 3817454 1 Propeller shaft 3817453 1 Propeller shaft 3817452 1 Propeller shaft 3817451 1 Propeller shaft 3817450 1 Propeller shaft 5 23275836 1 Protecting casing 6 984754 12 Flange screw 7 23587264 2 Protecting screen 8 968476 8 Flange screw 9 3817024 2 Decal 10 23281800 1 Safety catch 11 3817572 1 Plate 12 969445 4 Flange screw 13 23016317 1 Companion flange 14 Pin 15 Set screw 16 23388887 1 Hose 23388893 1 Hose 17 969354 1 Clamp 18 984733 6 Flange screw 19 961671 2 Hose clamp 20 961672 2 Hose clamp 21 23588508 1 Dummy 22 3808510 1 Dummy 23 984474 2 Clamp 24 3588788 1 Hose 25 23232995 1 Bracket 26 861551 1 Plug

M-SD2-C- 441- 54165603 DPI-A

DESCRIPTION

NOTES

Screw Prop Shaft L=335-405mm L=570-650mm L=670-750mm L=770-850mm L=870-950mm L=970-1050mm L=1070-1150mm L=1170-1250mm L=1270-1350mm L=1370-1450mm L=1470-1550mm L=1570-1650mm L=1670-1750mm M10x35mm

not sold separately Not sold separately.

D6, Heat exchanger D4, Heat exchanger

DPI-A

49416

Upd:3/19/2023

Lower Gear Unit

441 DPI-A

Upd:3/19/2023

49831

M-SD2-C -441 -54165601 DPI-A

Lower Gear Unit

441

DPI-A REF PART NO. QTY 1 23265930 1 Lower gear 23265931 1 Lower gear 2 22846275 1 Gear housing 3 3863105 1 Water inlet 4 3863104 1 Water inlet 5 984299 2 Six point socket scr 6 23478619 1 Nut 7 60115003 1 Stud 8 60114463 1 Needle roller bearin 9 23478150 1 Shaft 10 983152 X Shim 983153 X Shim 983154 X Shim 11 183647 1 Roller bearing 12 3850852 1 Bearing 13 983155 3 Shim 983156 3 Shim 983157 3 Shim 14 23114385 1 Gear set 23114396 1 Gear set 15 183765 1 Roller bearing 16 425784 1 Roller bearing 17 984222 1 Roller bearing 18 984225 1 Inner ring 19 181624 1 Needle roller bearin 20 983158 X Shim 983159 X Shim 983160 X Shim 21 23114209 1 Shaft 22 23537713 X Adjusting washer 23537715 X Adjusting washer 3863063 X Adjusting washer 3863065 X Adjusting washer 23537716 X Adjusting washer 23537717 X Adjusting washer 23537718 X Adjusting washer 23 22173381 1 Bearing box 24 984450 1 Six point socket scr 25 889455 1 Gasket 26 925260 2 O-ring 27 3889968 2 Six point socket scr 28 3875229 X Shim 3875230 X Shim 3875231 X Shim 3875232 X Shim 29 984224 1 Needle roller bushin 30 23553896 1 Sealing ring, kit 31 22484526 2 Spacer washer 32 22876829 1 Sealing ring 33 22876831 2 Sealing ring 34 22876833 1 Sealing ring 35 22484527 1 Spacer washer 36 22876835 1 Sealing ring 37 23407763 1 Grease 38 21434619 1 Adapter 39 984275 2 Hex. socket screw 40 21243935 1 Lock ring 41 8171169 1 Magnet 42 60114926 1 Clamp 43 60111159 1 Hex. socket screw 44 23227733 1 Pipe 45 955973 1 O-ring 46 925266 1 O-ring M-SD2-C- 441- 54165601 DPI-A

DESCRIPTION

NOTES Ratio 1.69:1 Ratio 1.85:1

TH=0.10mm TH=0.15mm TH=0.35mm

TH=0.10mm TH=0.15mm TH=0.35mm Ratio 1.69:1 Ratio 1.85:1

TH=0.10mm TH=0.15mm TH=0.35mm TH=2,75mm TH=2,80mm TH=2.85mm TH=3.00mm TH=3,15mm TH=3,20mm TH=3,25mm Oil drain plug Oil drain plug L=40mm TH=0.10mm TH=0,16mm TH=0,25mm TH=0,40mm

Included in kit.

Included in kit.

Included in kit.

Included in kit.

Included in kit.

Included in kit.

Included in kit.

L=40mm

49831

Upd:3/19/2023

Lower Gear Unit

441

DPI-A REF PART NO. QTY 47 23135663 1 48 984054 6 49 984699 2 50 942551 2 51 804269 2 52 949659 2 53 22274885 1

M-SD2-C- 441- 54165601 DPI-A

DESCRIPTION

NOTES

49831

Upd:3/19/2023

Splined sleeve Flange lock nut Hexagon screw Washer Drive screw O-ring Hose clamp

441

Oil Pump, Bering Housing and U-Joint

DPI-A

Upd:3/19/2023

49834

M-SD2-C -441 -54166173 DPI-A

Oil Pump, Bering Housing and U-Joint

441

DPI-A REF PART NO. QTY 1 23528321 1 Gear set, gear set 2 925261 1 O-ring 3 1521241 2 Ball 4 23131274 1 Clamping sleeve 5 984290 X Shim 984291 X Shim 984292 X Shim 984293 X Shim 6 925264 2 O-ring 7 23140628 1 Sealing sleeve 8 22878856 1 Sealing sleeve 9 23528440 1 Pump, gear, oilpump 10 3887005 1 Magnetic plug 11 955972 1 O-ring 12 1521241 2 Ball 13 23140628 1 Sealing sleeve 14 22878856 1 Sealing sleeve 15 23288885 1 Sealing ring 16 22988357 1 Snap ring 17 925261 1 O-ring 18 925264 2 O-ring 19 3887297 1 Universal joint 20 3843136 1 U-joint kit 21 3860364 1 Screw 22 3862378 1 Washer 23 22946998 X Shim 22946999 X Shim 22947000 X Shim 22947001 1 Shim 24 984699 4 Hexagon screw 25 942551 4 Washer 26 3594509 1 Bellows kit 27 1 Bellows 28 22274888 1 Hose clamp 29 22274887 1 Hose clamp

M-SD2-C- 441- 54166173 DPI-A

DESCRIPTION

NOTES

TH=0,10mm TH=0,15mm TH=0,225mm TH=0,50mm

TH=0,10mm TH=0,15mm TH=0,225mm TH=0,25mm L=40mm

Included in kit., not sold separately

49834

Upd:3/19/2023

441

Rudder Indicator Kit for Drive Units

DPI-A

Upd:3/19/2023

49427

M-SD2-C -441 -54166160 DPI-A

Rudder Indicator Kit for Drive Units

441

DPI-A REF PART NO. QTY 1 3594073 1 Rudder indicator kit 2 3593951 1 Control cable 3 40005050 1 Guide 4 3594718 1 Bracket 5 3863426 1 Clamp attachment 6 963681 3 Hex. socket screw 7 984456 3 Lock nut 8 3863375 1 Clevis pin 9 60114497 1 Angle ball joint 10 3863388 1 Arm 11 946703 1 Ball socket 12 3863349 1 Bracket 13 3862365 1 Retainer 14 984732 2 Flange screw 15 959083 1 Ball stud 16 60114496 3 Hexagon nut 17 837772 1 Position sensor 18 967707 2 Split pin 19 1 Arm, autopilot

M-SD2-C- 441- 54166160 DPI-A

DESCRIPTION

NOTES

Only used for installation of cable

49427

Upd:3/19/2023

Shift Valve and Oil filter Housing

441 DPI-A 6 5 2

4

1

15

3

16

2 5

3 14 3 20 6

9 11

10

8

19

7 3 12

13 17

17

18

32 25

31 26 30 28 21 24

33 34

29

23

22

27

Upd:3/19/2023

0000471685

35

55999

M-SD2-C -441 -54165600 DPI-A

Shift Valve and Oil filter Housing

441

DPI-A REF PART NO. QTY 1 23528539 1 Housing 2 (22846255) 1 Housing 3 60114420 4 Plug 4 925261 1 O-ring 5 21339645 1 Set screw 6 976023 1 O-ring 7 3883760 1 Spring seat 8 471085 1 Valve cone 10 23155987 1 Retainer 11 914517 1 Snap ring 12 423067 1 Nipple 13 23562452 1 Guide sleeve 14 22878856 1 Sealing sleeve 15 942551 4 Washer 16 984699 4 Hexagon screw 17 11418522 2 Valve 18 963677 4 Hex. socket screw 19 22992495 1 Sensor 20 968208 1 O-ring 21 23538670 1 Oil filter, kit 22 1 Oil filter 23 22846271 1 Oil strainer 24 22966065 1 Seal 25 955972 1 O-ring 26 60114526 1 Sealing ring 27 889455 1 Gasket 28 949656 1 O-ring 29 949974 2 O-ring 30 22210056 1 Plug 31 60114480 1 Plug 32 3887005 1 Magnetic plug 33 22846251 1 Cover 34 60114434 7 Flange screw 35 984450 1 Six point socket scr 9 872585 1 Spring

M-SD2-C- 441- 54165600 DPI-A

DESCRIPTION

NOTES not sold separately

Sensor, Pressure and Temp

Included in kit, not sold separately Included in kit.

Included in kit.

Included in kit.

Included in kit.

Included in kit.

Included in kit.

Included in kit.

55999

Upd:3/19/2023

Transom Shield

441 DPI-A

42 29 29

28

1 26

27

41

2

6

3

30

33

25

35

32 34

31

51 4 51

35 24

15

14

13 12

23

5

22 21

11

18 9

10

16

20

17

8

19

7

43 48

42

49 38

44

45

47 46

37 50 36 20

39 40 40 0000482764

Upd:3/19/2023

56047

M-SD2-C -441 -54165591 DPI-A

Transom Shield

441

DPI-A REF PART NO. QTY DESCRIPTION 1 22846234 1 Transom shield Trim cylinder steering cylinder 2 22846335 1 Shield 3 1 Shield 4 3862353 1 Seal 5 21796363 6 Stud 6 925092 1 O-ring 7 925259 1 O-ring 8 925068 1 O-ring 9 23015349 1 Bushing 10 3863093 1 Bushing 11 990990 6 Lock nut 12 852866 6 Washer 13 976107 1 O-ring 14 22880080 1 Pivot pin 15 984390 1 Set screw 16 975664 1 O-ring 17 22879573 1 Pivot pin 18 3818189 1 Service kit, trim 19 940275 2 Washer 20 963675 2 Hex. socket screw 21 23163551 2 Cover 22 940194 2 Lubricating nipple 23 23158295 2 Spindle 24 984258 2 Six point socket scr 25 3588767 1 Kit 26 23401487 1 Pipe 27 3863269 1 Ground cable 28 941670 1 Washer 29 946541 2 Hex. socket screw 30 23370233 1 Bracket 31 994997 2 Flange screw 32 60114480 1 Plug 33 60114526 1 Sealing ring 34 3588753 1 Exhaust bellows, kit 35 22274887 2 Hose clamp 36 22906608 1 Tube 37 978174 1 Hose clamp 38 23194156 1 Hose 39 3588770 1 Anode kit, aluminum anode 3588768 1 Anode kit, magnesium anode 40 60114519 2 Flange screw 41 23411230 1 Hose 42 22274885 2 Hose clamp 43 21119437 1 Plate 21119438 1 Plate 21119439 1 Plate 21119440 1 Plate 44 984258 2 Six point socket scr 45 23082832 1 Ground connection 46 23083906 1 Wire 47 23083904 1 Wire 48 941670 1 Washer 49 984298 1 Six point socket scr 50 23550346 1 Plug, kit 51 984415 2 Hexagon nut

M-SD2-C- 441- 54165591 DPI-A

NOTES

not sold separately

Dead rise angle 15-17 degrees and x measurement 348mm Dead rise angle 18-20 degrees and x measurement 348mm Dead rise angle 21-23 degrees and x measurement 348mm Dead rise angle 16,5 degrees and x measurement 364mm

Storage plugg

56047

Upd:3/19/2023

Upper Gear Housing

441 DPI-A

26 25

29

30 35

24

22

21

34 2

27 28

27

4

33

27

23 3

7 10 11 4

5

12

13

6

9

8 9

1

4 14 17 18

15

31 20 19 32

16

Upd:3/19/2023

49835

M-SD2-C -441 -54165682 DPI-A

Upper Gear Housing

441

DPI-A REF PART NO. QTY 1 1 Gear housing 2 22846249 1 Cover 3 925264 1 O-ring 4 60114434 7 Flange screw 5 22876847 1 Plug 6 949974 2 O-ring 7 22846271 1 Oil strainer 8 21174634 1 Sensor 9 21123875 1 Sensor 10 22210056 1 Plug 11 949656 1 O-ring 12 60114480 2 Plug 13 60114526 1 Sealing ring 14 23179331 6 Spring pin 15 977298 6 Stud 16 984054 6 Flange lock nut 17 984699 2 Hexagon screw 18 942551 2 Washer 19 925266 1 O-ring 20 955973 O-ring 21 23538661 1 Sensor, kit 22 1 Sensor 23 1 Magnet 24 968757 2 O-ring 25 874401 1 Housing 26 874403 1 Wedge 27 60114434 5 Flange screw 28 60114650 1 Clamp 29 23385746 1 Bracket 30 963677 1 Hex. socket screw 31 23135663 1 Splined sleeve 32 983155 3 Shim 983156 3 Shim 983157 3 Shim 33 804269 2 Drive screw 34 949659 2 O-ring 35 22274885 1 Hose clamp

M-SD2-C- 441- 54165682 DPI-A

DESCRIPTION

NOTES

Included in Oil filter kit Sensor, Drive oil Sensor, RPM

Rudder angel sensor Included in kit, not sold separately Included in kit, not sold separately Included in kit.

Included in kit.

Included in kit.

49835

Upd:3/19/2023

Upper Gear Set and Shaft

441 DPI-A

Upd:3/19/2023

49822

M-SD2-C -441 -54165599 DPI-A

Upper Gear Set and Shaft

441

DPI-A REF PART NO. QTY 1 23483714 2 Nut 2 23044326 1 Washer 3 3594690 1 Cylinder 4 872522 2 Lock ring 5 872563 2 Piston ring 6 872565 2 O-ring 7 21412527 2 Piston 8 21357719 2 Disc kit 9 872580 26 Spring 10 977891 2 O-ring 11 872794 2 Disc spring 12 21122910 2 Hub 13 872570 4 Thrust washer 14 184175 4 Needle roller assemb 15 23528321 1 Gear set 16 184798 2 Needle roller assemb 17 872581 2 Spring washer 18 22692858 1 Shaft 19 21747925 1 Bearing 20 23231973 2 Thrust washer 21 23221285 1 Needle bearing kit 22 22810071 1 Cylinder 23 22876845 1 Clamping sleeve 24 22947556 X Shim 22947559 X Shim 22947560 X Shim 25 3861877 1 Snap ring 26 11025 1 Ball bearing 27 21339645 1 Set screw

M-SD2-C- 441- 54165599 DPI-A

DESCRIPTION

49822

Upd:3/19/2023

Water and Exhaust Block off Kits

441 DPI-A

9

8

7

1

2 3 4

6 5

Upd:3/19/2023

49825

M-SD2-C -441 -54165595 DPI-A

Water and Exhaust Block off Kits

441

DPI-A REF PART NO. QTY 1 1 Exhaust block-off 2 23530214 1 Flange 3 994894 4 Spring washer 4 984914 4 Hexagon screw 5 952969 1 Hose 6 961665 3 Hose clamp 7 3807366 1 Kit, water block-off 8 1 Flange 9 946541 2 Hex. socket screw

M-SD2-C- 441- 54165595 DPI-A

DESCRIPTION

NOTES

M10x30mm L=2500mm

not sold separately M8x25mm

49825

Upd:3/19/2023

Trim Cylinders

445 DPI-A

Upd:3/19/2023

49830

M-SD2-C -445 -54165607 DPI-A

Trim Cylinders

445

DPI-A REF PART NO. QTY 1 23241814 1 Trimming cylinder 2 23241816 1 Trimming cylinder 3 23180512 1 Hose assembly 4 960214 1 O-ring 5 23176816 1 Hose assembly 6 960214 1 O-ring 7 984415 2 Hexagon nut 8 3862858 1 Tube 9 23176811 1 Tube 10 3863060 3 Clamp 11 963675 5 Hex. socket screw 12 940275 2 Washer 13 3862961 1 Ground cable

DESCRIPTION

M-SD2-C- 445- 54165607

49830

DPI-A

NOTES Starboard Port Front Rear

Front Rear

Upd:3/19/2023

Trim Pump

445 DPI-A

Upd:3/19/2023

49821

M-SD2-C -445 -54165606 DPI-A

Trim Pump

445

DPI-A REF PART NO. QTY 1 23397699 1 Pump, trim 2 23552666 1 Electric motor, kit 3 1 Housing 4 23552679 1 Reservoir, kit 5 23552681 1 Cap 6 23552685 2 Nipple 7 2 Hose

M-SD2-C- 445- 54165606 DPI-A

DESCRIPTION

NOTES

Not sold separately.

49821

Upd:3/19/2023

Propeller, H-series

446 DPI-A

Upd:3/19/2023

49377

M-SD2-C -446 -54165608 DPI-A

Propeller, H-series

446

DPI-A REF PART NO. QTY 1 22754002 1 Propeller kit 22754003 1 Propeller kit 22754004 1 Propeller kit 22754005 1 Propeller kit 22754006 1 Propeller kit 22754007 1 Propeller kit 22754008 1 Propeller kit 22754009 1 Propeller kit 22754010 1 Propeller kit 2 22753972 1 Propeller 22753973 1 Propeller 22753974 1 Propeller 22753975 1 Propeller 22753976 1 Propeller 22753977 1 Propeller 22753978 1 Propeller 22753979 1 Propeller 22753980 1 Propeller 3 22754753 1 Hub, front 4 22753982 1 Propeller 22753983 1 Propeller 22753984 1 Propeller 22753985 1 Propeller 22753986 1 Propeller 22753987 1 Propeller 22753988 1 Propeller 22753989 1 Propeller 22753990 1 Propeller 5 22754757 1 Hub, Rear 6 23777877 1 Line cutter 7 3863211 1 Propeller nut 8 23000185 1 Spinner 9 991609 1 Flange screw

DESCRIPTION

M-SD2-C- 446- 54165608

49377

DPI-A

NOTES Set, H2 Set, H3 Set, H4 Set, H5 Set, H6 Set, H7 Set, H8 Set, H9 Set, H10 H2F H3F H4F H5F H6F H7F H8F H9F H10F Front H2R H3R H4R H5R H6R H7R H8R H9R H10R Rear

Upd:3/19/2023

Steering Cylinder

645 DPI-A

Upd:3/19/2023

49827

M-SD2-C -645 -54165893 DPI-A

Steering Cylinder

645

DPI-A REF PART NO. QTY 1 22452005 2 Steering cylinder 2 3589516 4 Wear washer 3 21548739 1 Hydraulic hose, kit 4 925053 4 O-ring 5 21537000 1 Hydraulic hose 6 21536994 1 Hydraulic hose 7 21536998 1 Hydraulic hose 8 21536996 1 Hydraulic hose 9 984329 4 Clamp 10 963675 4 Hex. socket screw 11 944456 3 Hexagon nut 12 22001102 1 Disc 13 990863 2 Hex. socket screw 14 23259070 1 Manifold 15 60114635 1 Plug 16 946541 2 Hex. socket screw 17 23258506 2 Hose assembly 18 23293608 1 Hose assembly 19 23329808 1 Ground cable 20 940275 1 Washer 21 996842 1 Clamp 22 23329811 1 Ground cable 23 993453 2 Hex. socket screw 24 21132674 1 Bellows kit 25 23349203 2 Pin 26 3885524 2 Split pin 27 21388920 4 Bushing

M-SD2-C- 645- 54165893 DPI-A

DESCRIPTION

NOTES

Rear, port Front, port Rear, stbd Front, stbd

Please, see Parts Bulletin P-44-1-15

49827

Upd:3/19/2023

Steering Pump

645 DPI-A

6

2

3

1

8

7 5

4

Upd:3/19/2023

49826

M-SD2-C -645 -54165908 DPI-A

Steering Pump

645

DPI-A REF PART NO. QTY 1 23397703 1 Pump 2 23552669 1 Electric motor, kit 3 housing 4 23552679 1 Reservoir, kit 5 23552681 1 Cap 6 23552688 1 Cover 7 23552686 3 Nipple 8 X Hose 1 23787885 1 Pump

M-SD2-C- 645- 54165908 DPI-A

DESCRIPTION

NOTES TSK, SN-A1140192 not sold separately

Se section 54165609 TSK, SN A1140193-

49826

Upd:3/19/2023

Steering System, Hydraulic

645 DPI-A

19 18

20

21

10

8 11

13

9

7 6

1

2 16 16 17 3 14

15

12 4 12 5 4

Upd:3/19/2023

49828

M-SD2-C -645 -54165609 DPI-A

Steering System, Hydraulic

645

DPI-A REF PART NO. QTY DESCRIPTION 1 23002249 1 Control unit 3586269 1 Software (3586268) 1 Software 2 60113378 4 Flange screw 3 23252078 1 Bracket 4 23287110 4 Bushing 5 60114658 4 Washer 6 23397699 1 Pump, trim 7 23397703 1 Pump, Steering 23787885 1 Pump, Steering 8 23276369 1 Wiring harness 9 23544550 3 Insulator 10 23544558 1 Protective cap 11 983714 3 Hexagon nut 12 60112716 4 Flange screw 13 990073 1 Cable tie 14 23176816 1 Hose assembly 15 23180512 1 Hose assembly 16 23258506 2 Hose assembly 17 23293608 1 Hose assembly 18 23417158 1 Crank, Emergency kit 19 1 Shaft 20 23417152 1 Shaft 21 1 Shaft

M-SD2-C- 645- 54165609 DPI-A

NOTES Warehouse programming. This p/n can not be ordered, but will be used for invoicing.

Vodia-programming. This p/n can not be ordered, but will be used for invoicing.

TSK, SN-A1140192 TSK, SN A1140193-

Included in kit, not sold separately Included in kit.

Included in kit, not sold separately

49828

Upd:3/19/2023

Repair Kits

990

DPI-A REF PART NO. QTY 1 repair kit 3 23553896 1 Sealing ring, kit 4 22484526 2 Spacer washer 5 22876829 1 Sealing ring 6 22876831 2 Sealing ring 7 22876833 1 Sealing ring 8 22484527 1 Spacer washer 9 22876835 1 Sealing ring 10 23407763 1 Grease 11

M-SD2-C- 990- 54165611 DPI-A

DESCRIPTION

NOTES Upper gear housing For propeller shaft., Lower gear unit Included in kit.

Included in kit.

Included in kit.

Included in kit.

Included in kit.

Included in kit.

Included in kit.

Upd:3/19/2023

Cables and Fuses

REF 371 Cables

M-SD2-C- 37- 37 DPI-A

37 DESCRIPTION

SEE SEC. 371

Upd:3/19/2023

Cables

371 DESCRIPTION

Wiring Harness DPI Transmission Wiring Harness Drive Unit DPI

M-SD2-C- 371- 371 DPI-A

SEE SEC. NOTES 54165891 DPI-A 54165931 DPI-A

Upd:3/19/2023

Marine Propulsion

REF 441 Aquamatic Unit, Stern Drive 445 Trim and Lifting device 446 Propellers, Propeller Shaft System

M-SD2-C- 44- 44 DPI-A

44 DESCRIPTION

SEE SEC. 441 445 446

Upd:3/19/2023

Aquamatic Unit, Stern Drive

DESCRIPTION Active Corrosion Protection System, ACP, Singel, EVC 2.0 Active Corrosion Protection System, ACP, Twin, EVC 2.0 Covers and Anode Drive Unit DPI, Complete Exhaust Pipe and Cooling Water Pipe, D4, Short, Optional Exhaust Pipe and Cooling Water Pipe, D6, Short, Optional Exhaust Pipe and Cooling Water Pipe,D4, Standard Exhaust Pipe and Cooling Water Pipe,D6, Standard Extension Kit 1'' Extension Kit 2'' Extension Kit 3'' Flywheel Housing and Primary Shaft, Short, Optional Flywheel Housing and Primary Shaft, Standard Gimbal Ring Jack Shaft Kit Jack Shaft, Connecting Components Lower Gear Unit Oil Pump, Bering Housing and U-Joint Rudder Indicator Kit for Drive Units Shift Valve and Oil filter Housing Transom Shield Upper Gear Housing Upper Gear Set and Shaft Water and Exhaust Block off Kits

M-SD2-C- 441- 441 DPI-A

441 SEE SEC. 54165571 54165572 54165597 54165588 54165594 54166332 54165593 54166333 54165604 4933 4934 54165589 54165590 54165596 54165602 54165603 54165601 54166173 54166160 54165600 54165591 54165682 54165599 54165595

NOTES DPI-A DPI-A DPI-A DPI-A DPI-A DPI-A DPI-A DPI-A DPI-A DPI-A DPI-A DPI-A DPI-A DPI-A DPI-A DPI-A DPI-A DPI-A DPI-A DPI-A DPI-A DPI-A DPI-A DPI-A

Upd:3/19/2023

Trim and Lifting device

445 DESCRIPTION

Trim Cylinders Trim Pump

M-SD2-C- 445- 445 DPI-A

SEE SEC. NOTES 54165607 DPI-A 54165606 DPI-A

Upd:3/19/2023

Propellers, Propeller Shaft System

DESCRIPTION

446

Propeller, H-series

SEE SEC. NOTES 54165608 DPI-A

M-SD2-C- 446- 446

Upd:3/19/2023

DPI-A

Steering

REF 645 Hydralic equipment including pump

M-SD2-C- 64- 64 DPI-A

64 DESCRIPTION

SEE SEC. 645

Upd:3/19/2023

Hydralic equipment including pump

DESCRIPTION Steering Cylinder Steering Pump Steering System, Hydraulic

M-SD2-C- 645- 645 DPI-A

645 SEE SEC. 54165893 54165908 54165609

NOTES DPI-A DPI-A DPI-A

Upd:3/19/2023

Miscellaneous, Repair Kits

REF 990 Miscellaneous, Repair Kits

M-SD2-C- 99- 99 DPI-A

99 DESCRIPTION

SEE SEC. 990

Upd:3/19/2023

Miscellaneous, Repair Kits

990 DESCRIPTION

Repair Kits

M-SD2-C- 990- 990 DPI-A

SEE SEC. NOTES 54165611 DPI-A

Upd:3/19/2023

DPI-A

REF 37 44 64 99

DESCRIPTION Cables and Fuses Marine Propulsion Steering Miscellaneous, Repair Kits

M-SD2-C- - TOC DPI-A

SEE SEC. 37 44 64 99

Upd:3/19/2023