Volvo Penta DPH-E Marine Drives Transmission Parts Manual - PDF DOWNLOAD

371

Wiring Harness DPH-E Transmission

DPH-E

Upd:6/30/2022

49376

M-SD2-B -371 -54166074 DPH-E

Wiring Harness DPH-E Transmission

371

DPH-E REF PART NO. QTY 1 23231425 1 Wiring harness 2 3840433 5 Sealing plug 3 14569516 1 Housing 4 992330 4 Housing 5 874091 1 Housing 6 874959 1 Housing 7 874960 1 Housing 8 23555188 1 Bracket 9 984734 3 Flange screw 10 60113449 16 Six point socket scr 11 948211 4 Cable tie 12 23162064 1 Wiring harness 13 1 Housing 14 976478 2 Terminal

M-SD2-B- 371- 54166074 DPH-E

DESCRIPTION

NOTES

L=4m, Power Cable, DPI

49376

Upd:6/30/2022

Active Corrosion Protection System, ACP, Singel, EVC 2.0

441 DPH-E

13

6

7

14

15

1

2

4

3 5

22 21 18 16 22 19

17 20

22

22 18

8 20 22

9

11

10

Upd:6/30/2022

23

12

49391

M-SD2-B -441 -54165571 DPH-E

Active Corrosion Protection System, ACP, Singel, EVC 2.0

441

DPH-E REF PART NO. QTY 1 23481461 1 Acp, kit, complete 2 23025859 1 Anode, kit 3 968011 1 O-ring 4 23024520 1 Nut 5 78467259 4 Six point socket scr 6 23137024 1 Heat-shrinkable tubi 7 3840433 1 Sealing plug 8 (23016635) 1 Wiring harness 9 23481339 1 Electronic unit 10 21825665 1 Cable 11 995664 1 Plug 12 3889410 1 Extension cable 13 23345633 1 Fuse holder 14 23252235 1 Bracket 15 60114519 2 Flange screw 16 (23291525) 1 Anode kit 17 23291530 1 Anode 18 21211781 2 Rod 19 991660 1 Toothed washer 20 991658 2 Washer 21 991659 4 Washer 22 991657 6 Hexagon nut 23 3588972 1 Cable kit

M-SD2-B- 441- 54165571 DPH-E

DESCRIPTION

NOTES

Included in kit.

AUX Bus, CPM Y-split L=1500mm, with 6 pol connection 5A

Y-split cable, DIAG

49391

Upd:6/30/2022

441

Active Corrosion Protection System, ACP, Twin, EVC 2.0

DPH-E

Upd:6/30/2022

49392

M-SD2-B -441 -54165572 DPH-E

Active Corrosion Protection System, ACP, Twin, EVC 2.0

441

DPH-E REF PART NO. QTY 1 23481462 1 Acp, kit, complete 2 23025859 1 Anode, kit 3 968011 1 O-ring 4 23024520 1 Nut 5 78467259 4 Six point socket scr 6 23137024 1 Heat-shrinkable tubi 7 3840433 1 Sealing plug 8 (23016635) 1 Wiring harness 9 23481339 1 Electronic unit 10 21825665 1 Cable 11 995664 8 Plug 12 3889410 1 Extension cable 13 23345633 1 Fuse holder 14 23252235 2 Bracket 15 60114519 4 Flange screw 16 993419 2 Washer 17 23280708 1 Wiring harness 18 (23291525) 2 Anode kit 19 23291530 2 Anode 20 21211781 4 Rod 21 991660 2 Toothed washer 22 991659 8 Washer 23 991657 12 Hexagon nut 24 991658 4 Washer 25 23140015 1 Wiring harness 26 3588972 1 Cable kit

M-SD2-B- 441- 54165572 DPH-E

DESCRIPTION

NOTES

Included in kit.

AUX Bus, CPM Y-split L=1500mm, with 6 pol connection 5A

L=5000mm

L=2500mm Y-split cable, DIAG

49392

Upd:6/30/2022

Actuator

441 DPH-E

Upd:6/30/2022

49406

M-SD2-B -441 -54166409 DPH-E

Actuator

441

DPH-E REF PART NO. QTY 1 22663814 1 Actuator 2 1 Actuator 3 3850941 1 Adapter 4 940191 1 Washer 5 17253 1 Split pin 6 819068 1 Washer 7 21471054 1 Bracket 8 973155 2 Six point socket scr

M-SD2-B- 441- 54166409 DPH-E

DESCRIPTION

49406

Upd:6/30/2022

Drive Unit, Complete

441 DPH-E

Upd:6/30/2022

49407

M-SD2-B -441 -54166167 DPH-E

Drive Unit, Complete

441

DPH-E REF PART NO. QTY 1 23493432 1 Aquamatic drive 23548864 1 Aquamatic drive 23493456 1 Aquamatic drive 23548865 1 Aquamatic drive 23493457 1 Aquamatic drive 23548866 1 Aquamatic drive 23548867 1 Aquamatic drive 2 23493463 1 Upper gear 3 23493468 1 Lower gear 23548868 1 Lower gear 23493469 1 Lower gear 23548869 1 Lower gear 23493470 1 Lower gear 23548870 1 Lower gear 23548871 1 Lower gear

M-SD2-B- 441- 54166167 DPH-E

DESCRIPTION

NOTES Ratio 1.59:1 Ratio 1.63:1 Ratio 1.69:1 Ratio 1.76:1 Ratio 1.85:1 Ratio 1.96:1 Ratio 2.08:1 Ratio 1.59:1 Ratio 1.63:1 Ratio 1.69:1 Ratio 1.76:1 Ratio 1.85:1 Ratio 1.96:1 Ratio 2.08:1

49407

Upd:6/30/2022

Exhaust Pipe and Cooling Water Pipe, D4, Short, Optional

441 DPH-E

20

8

9

7 23

22

4 3

5 6

10

21

1

2 11

18

19 15

14

16

13

17

12

Upd:6/30/2022

49421

M-SD2-B -441 -54165594 DPH-E

Exhaust Pipe and Cooling Water Pipe, D4, Short, Optional

441

DPH-E REF PART NO. QTY 1 23491646 1 Exhaust pipe 2 (21114146) 1 Exhaust pipe 3 21868041 1 Anode kit, magnesium 21868042 1 Anode kit, aluminum 4 1 Anode 5 976042 2 O-ring 6 981497 1 Flange screw 7 21700007 1 Cover 8 60114519 2 Flange screw 9 3584167 1 Exhaust hose 10 23227747 2 Hose clamp 11 21768904 1 Hose 12 961671 2 Hose clamp 13 60114373 1 Flange screw 14 984474 1 Clamp 15 984391 4 Washer 16 984367 2 Hexagon screw 17 984700 2 Hexagon screw 18 925259 1 O-ring 19 925068 1 O-ring 20 23316919 2 Hose clamp 21 961671 1 Hose clamp 22 828250 X Lubricating grease 23 23284158 1 Locking fluid

M-SD2-B- 441- 54165594 DPH-E

DESCRIPTION

NOTES For D4 engines. not sold separately

not sold separately

For D4 engines.

108-130mm 48-55mm

L=70mm L=90mm

95-117mm 48-55mm

49421

Upd:6/30/2022

Exhaust Pipe and Cooling Water Pipe, D6, Short, Optional

441 DPH-E

20

8

9

7 23

22

4 3

5 6

10

21

1

2 11

18

19 15

14

16

13

17

12

Upd:6/30/2022

49383

M-SD2-B -441 -54166332 DPH-E

Exhaust Pipe and Cooling Water Pipe, D6, Short, Optional

441

DPH-E REF PART NO. QTY 1 23492653 1 Exhaust pipe 2 (21114146) 1 Exhaust pipe 3 21868041 1 Anode kit, magnesium 21868042 1 Anode kit, aluminum 4 1 Anode 5 976042 2 O-ring 6 981497 1 Flange screw 7 21700007 1 Cover 8 60114519 2 Flange screw 9 22876859 1 Bellows 10 23227747 2 Hose clamp 11 21768904 1 Hose 12 961671 2 Hose clamp 13 60114373 1 Flange screw 14 984474 1 Clamp 15 984391 4 Washer 16 984367 2 Hexagon screw 17 984700 2 Hexagon screw 18 925259 1 O-ring 19 925068 1 O-ring 20 23316921 2 Hose clamp 21 961671 1 Hose clamp 22 828250 1 Lubricating grease 23 23284158 1 Locking fluid

M-SD2-B- 441- 54166332 DPH-E

DESCRIPTION

NOTES For D6 engines. not sold separately

not sold separately

For D6 engines.

108-130mm 48-55mm

L=70mm L=90mm

121-143mm 48-55mm

49383

Upd:6/30/2022

441

Exhaust Pipe and Cooling Water Pipe,D4, Standard

DPH-E

Upd:6/30/2022

49379

M-SD2-B -441 -54165593 DPH-E

Exhaust Pipe and Cooling Water Pipe,D4, Standard

441

DPH-E REF PART NO. QTY 1 23492685 Exhaust pipe 2 (21698559) 1 Exhaust pipe 3 21868041 1 Anode kit, magnesium 21868042 1 Anode kit, aluminum 4 Anode 5 976042 2 O-ring 6 981497 1 Flange screw 7 21700007 1 Cover 8 60114519 2 Flange screw 9 3584167 1 Exhaust hose 10 23227747 2 Hose clamp 11 21511542 1 Hose 12 961671 2 Hose clamp 13 60114373 1 Flange screw 14 984474 1 Clamp 15 984391 4 Washer 16 984367 2 Hexagon screw 17 984700 2 Hexagon screw 18 925259 1 O-ring 19 925068 1 O-ring 20 23316919 2 Hose clamp 21 961671 1 Hose clamp 22 828250 X Lubricating grease 23 23284156 1 Locking fluid

M-SD2-B- 441- 54165593 DPH-E

DESCRIPTION

NOTES For D4 engines. not sold separately

not sold separately

For D4 engines.

108-130mm 48-55mm

L=70mm L=90mm

95-117mm 48-55mm

49379

Upd:6/30/2022

Exhaust Pipe and Cooling Water Pipe,D6, Standard

441 DPH-E

20 23

22

9 8 21

7

1 5 10

4 3 6

2 11 18 19 15

13

14

16 12 15 17

Upd:6/30/2022

49381

M-SD2-B -441 -54166333 DPH-E

Exhaust Pipe and Cooling Water Pipe,D6, Standard

441

DPH-E REF PART NO. QTY 1 23481091 Exhaust pipe 2 (21698559) 1 Exhaust pipe 3 21868041 1 Anode kit, magnesium 21868042 1 Anode kit, aluminum 4 Anode 5 976042 2 O-ring 6 981497 1 Flange screw 7 21700007 1 Cover 8 60114519 2 Flange screw 9 22876859 1 Bellows 10 23227747 2 Hose clamp 11 21511542 1 Hose 12 961671 2 Hose clamp 13 60114373 1 Flange screw 14 984474 1 Clamp 15 984391 4 Washer 16 984367 2 Hexagon screw 17 984700 2 Hexagon screw 18 925259 1 O-ring 19 925068 1 O-ring 20 23316921 2 Hose clamp 21 961671 1 Hose clamp 22 828250 X Lubricating grease 23 23284156 1 Locking fluid

M-SD2-B- 441- 54166333 DPH-E

DESCRIPTION

NOTES For D6 engines. not sold separately

not sold separately

For D6 engines.

108-130mm 48-55mm

L=70mm L=90mm

121-143mm 48-55mm

49381

Upd:6/30/2022

Extension Kit 1''

441 DPH-E

7

1 5

6

3

4 2

8

11 10

9

Upd:6/30/2022

49405

M-SD2-B -441 -54166408 DPH-E

Extension Kit 1''

441

DPH-E REF PART NO. QTY 1 22175328 1 Extension kit 2 1 Extension 3 925096 1 O-ring 4 3862245 2 Sealing ring 5 3862320 1 Spacer ring 6 977910 X Shim 977911 X Shim 977912 X Shim 7 984261 8 Six point socket scr 8 3588357 2 Screw 9 3587976 1 Spacer 10 22098612 1 Splined sleeve 11 3862249 1 Gasket

M-SD2-B- 441- 54166408 DPH-E

DESCRIPTION

NOTES not sold separately

TH=0.10mm TH=0.15mm TH=0.35mm L=75mm L=65mm

49405

Upd:6/30/2022

Flywheel Housing and Primary Shaft, Short, Optional

441 DPH-E

1 5

2 3 4

14 6 15 6 12 7 13 17

8

18 9 10

16

11

18 19 20 21

Upd:6/30/2022

49378

M-SD2-B -441 -54165589 DPH-E

Flywheel Housing and Primary Shaft, Short, Optional

441

DPH-E REF PART NO. QTY 1 23549677 1 Flexible coupling 2 990862 8 Flange screw 3 22564984 1 Bell housing 4 984754 10 Flange screw 5 23522903 1 Bushing 6 23161266 1 Shaft 7 6842273 1 Lip seal 8 184841 1 Ball bearing 9 914533 1 Snap ring 10 914462 1 Snap ring 11 958853 1 Sealing ring 12 23538635 1 Sensor, kit 13 1 Sensor 14 20806070 1 Connector 15 980881 1 Cable tie 16 23161494 1 Plug 17 991605 1 Flange screw 18 813967 2 Rubber ring 804190 2 Rubber ring 19 873048 1 Clamping ring 20 806624 3 Striker plate 21 191844 6 Hexagon screw

M-SD2-B- 441- 54165589 DPH-E

DESCRIPTION

NOTES

DPI-A, Water sensor not sold separately Included in kit.

DPH-E D4 D6

49378

Upd:6/30/2022

Flywheel Housing and Primary Shaft, Standard

441 DPH-E

1 5

2 3 4

6 14

7

12 16

15

8

18 9 10 11

17

13

18 19 20 21

Upd:6/30/2022

49382

M-SD2-B -441 -54165590 DPH-E

Flywheel Housing and Primary Shaft, Standard

441

DPH-E REF PART NO. QTY 1 23549677 1 Flexible coupling 2 990862 8 Flange screw 3 22876823 1 Bell housing 4 984754 10 Flange screw 5 23522903 1 Bushing 6 23161264 1 Shaft 7 6842273 1 Lip seal 8 184841 1 Ball bearing 9 914533 1 Snap ring 10 914462 1 Snap ring 11 958853 1 Sealing ring 12 23538635 1 Sensor, kit 13 1 Sensor 14 20806070 1 Connector 15 980881 1 Cable tie 16 23161494 1 Plug 17 991605 1 Flange screw 18 813967 2 Rubber ring 804190 2 Rubber ring 19 873048 1 Clamping ring 20 806624 3 Striker plate 21 191844 6 Hexagon screw

M-SD2-B- 441- 54165590 DPH-E

DESCRIPTION

NOTES

DPI-A, Water sensor not sold separately Included in kit.

DPH-E D4 D6

49382

Upd:6/30/2022

Gimbal Ring

441 DPH-E

10 10 9 11 12 13 5

1 2

14 12

13

14

8 13 2

14

3

4 6

7

Upd:6/30/2022

49415

M-SD2-B -441 -54166092 DPH-E

Gimbal Ring

441

DPH-E REF PART NO. QTY 1 22867288 1 Fork 2 3862217 2 Bushing 3 3862246 1 Steering knuckle 4 955999 1 O-ring 5 990899 1 O-ring 6 3862247 1 Retainer 7 3862245 1 Sealing ring 8 3862248 2 Thrust washer 9 40005192 1 Hose connection 10 60114519 2 Flange screw 11 22274885 1 Hose clamp 12 3862903 2 Bushing 13 21264883 4 Pin 14 967707 4 Split pin

M-SD2-B- 441- 54166092 DPH-E

DESCRIPTION

49415

Upd:6/30/2022

Housing and Center Tube

441 DPH-E

Upd:6/30/2022

49438

M-SD2-B -441 -54166161 DPH-E

Housing and Center Tube

441

DPH-E REF PART NO. QTY 2 925096 1 O-ring 3 984260 8 Six point socket scr 4 22075985 1 Gear housing 5 22064326 1 Cover 6 984275 4 Hex. socket screw 7 3862252 1 Sealing ring 8 21293008 1 Cover 9 3887432 1 Decal 10 949656 1 O-ring 11 22210056 1 Plug 22210058 1 Plug 12 3887005 1 Magnetic plug 13 955972 1 O-ring 14 3862365 1 Retainer 15 984298 2 Six point socket scr 16 3863109 1 Baffle plate 17 23520860 1 Anode kit, magnesium anode 23520859 1 Anode kit, aluminum anode 18 984275 2 Hex. socket screw 19 3863104 1 Water inlet 3863105 1 Water inlet 20 984299 2 Six point socket scr 21 984298 8 Six point socket scr 22 8171169 1 Magnet 23 945719 1 Retainer 24 994847 1 Washer 25 60111159 1 Hex. socket screw 1 1 Gear housing

M-SD2-B- 441- 54166161 DPH-E

DESCRIPTION

NOTES L=50mm

Ratio 1.59:1

L=20mm Fresh water Salt and Brackish water L=40mm

L=25mm L=20mm SN-3020313775 SN3020313776SN3020313776-

49438

Upd:6/30/2022

Jack Shaft Kit

441 DPH-E

8

19 40 18

20

5

4

6

7

13

12

14 4

11

48

16

23

17 2

9

10

3 15

20 22 41

20

26 25 24 23

21

1 35

27 37

38 36 39

29 43

42

28 33

44

34 45

32

30

31 47 46 Upd:6/30/2022

49380

M-SD2-B -441 -54165602 DPH-E

Jack Shaft Kit

441

DPH-E REF PART NO. QTY 1 23398434 1 Intermediate housing 2 23247830 1 Intermediate housing 3 804262 1 Plug 4 958860 2 Sealing ring 5 914465 1 Snap ring 6 968950 1 Support washer 7 183647 1 Roller bearing 8 22459514 1 Shaft 9 11041 1 Roller bearing 10 969072 1 Round nut 11 914533 1 Snap ring 12 23538635 1 Sensor, kit 13 1 Sender 14 20806070 1 Connector 15 991605 1 Flange screw 16 465826 4 Flange screw 17 23016317 1 Companion flange 18 2 Pin 19 2 Set screw 20 3588817 1 Cover 21 984816 6 Flange screw 22 948211 1 Cable tie 23 858464 2 Rubber ring 24 873048 1 Clamping ring 25 806624 3 Striker plate 26 191844 6 Hexagon screw 27 23072436 1 Bracket 28 990960 6 Flange lock nut 29 3588654 1 Mounting base 30 23072434 1 Flange 31 984914 4 Hexagon screw 32 994894 4 Spring washer 33 925259 1 O-ring 34 925068 1 O-ring 35 3807366 1 Kit, water block-off 36 Flange 37 946541 2 Hex. socket screw 38 941670 1 Washer 39 3588898 1 Strap 40 3842733 1 Extension cable 41 3807443 1 Tube 42 1 Exhaust block-off 43 23530214 1 Flange 44 994894 4 Spring washer 45 984914 1 Hexagon screw 46 952969 1 Hose 47 961665 4 Hose clamp 48 828250 1 Lubricating grease

M-SD2-B- 441- 54165602 DPH-E

DESCRIPTION

NOTES

Water sensor Included in kit, not sold separately Included in kit.

not sold separately not sold separately

not sold separately

3m ø 51mm DPI-A not sold separately

L=3000mm

49380

Upd:6/30/2022

Jack Shaft, Connecting Components

441 DPH-E

19 24 22 20 26

19

21

20 16

18

17

23 18

2

18 3 1

25 3

10 9

7

12 4

15 14 13

8 6

5 12

Upd:6/30/2022

49416

11

M-SD2-B -441 -54165603 DPH-E

Jack Shaft, Connecting Components

441

DPH-E REF PART NO. QTY 1 21393521 1 Flexible coupling 2 990862 8 Flange screw 3 465826 8 Flange screw 4 3861048 1 Propeller shaft 3818295 1 Propeller shaft 3818293 1 Propeller shaft 3818292 1 Propeller shaft 3818291 1 Propeller shaft 3818290 1 Propeller shaft 3818289 1 Propeller shaft 3818288 1 Propeller shaft 3817454 1 Propeller shaft 3817453 1 Propeller shaft 3817452 1 Propeller shaft 3817451 1 Propeller shaft 3817450 1 Propeller shaft 5 23275836 1 Protecting casing 6 984754 12 Flange screw 7 23587264 2 Protecting screen 8 968476 8 Flange screw 9 3817024 2 Decal 10 23281800 1 Safety catch 11 3817572 1 Plate 12 969445 4 Flange screw 13 23016317 1 Companion flange 14 Pin 15 Set screw 16 23388887 1 Hose 23388893 1 Hose 17 969354 1 Clamp 18 984733 6 Flange screw 19 961671 2 Hose clamp 20 961672 2 Hose clamp 21 23588508 1 Dummy 22 3808510 1 Dummy 23 984474 2 Clamp 24 3588788 1 Hose 25 23232995 1 Bracket 26 861551 1 Plug

M-SD2-B- 441- 54165603 DPH-E

DESCRIPTION

NOTES

Screw Prop Shaft L=335-405mm L=570-650mm L=670-750mm L=770-850mm L=870-950mm L=970-1050mm L=1070-1150mm L=1170-1250mm L=1270-1350mm L=1370-1450mm L=1470-1550mm L=1570-1650mm L=1670-1750mm M10x35mm

not sold separately Not sold separately.

D6, Heat exchanger D4, Heat exchanger

DPI-A

49416

Upd:6/30/2022

Jackshaft

441

2

1

3

4

Upd:6/30/2022

48875

M-SD2-B -441 -54170440 DPH-E

Jackshaft

REF PART NO. QTY 1 1 Jack shaft 2 3852121 1 Fitting 3 965185 8 Flange screw 4 971098 8 Flange lock nut

M-SD2-B- 441- 54170440 DPH-E

441 DESCRIPTION

48875

NOTES part not sold

Upd:6/30/2022

Lower Gear Unit

441 DPH-E

39

1 40

36

2

41

42

37

43 38

44 3 6 7

5

14 26

4

13

11 22

21

12

20

10

17 20 16

15

18

19

35

8 19 25 23 24

33

32

9

31 34 30

29

27

Upd:6/30/2022

49404

28

M-SD2-B -441 -54166166 DPH-E

Lower Gear Unit

441

DPH-E REF 1

2 3 4 5

6 7 8 9 10

11 12

13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32

33 34 35 36 37 38

PART NO. QTY DESCRIPTION 23493468 1 Lower gear 23548868 1 Lower gear 23493469 1 Lower gear 23548869 1 Lower gear 23493470 1 Lower gear 23548870 1 Lower gear 23548871 1 Lower gear 3862389 1 Shaft 184654 1 Needle roller bushin 3862390 1 Nut 23615101 1 Gear set 23615113 Gear set 23615105 1 Gear set 23615107 1 Gear set 23615111 1 Gear set 23615109 1 Gear set 23615103 1 Gear set Pinion Gear Gear 21243935 1 Lock ring 23537713 X Adjusting washer 23537715 X Adjusting washer 3863063 Adjusting washer 3863065 X Adjusting washer 23537716 X Adjusting washer 23537717 X Adjusting washer 23537718 X Adjusting washer 183765 1 Roller bearing 983158 X Shim 983159 X Shim 983160 X Shim 23114209 1 Shaft 425784 1 Roller bearing 984222 1 Roller bearing 984225 1 Inner ring 184642 1 Needle roller bushin 184643 1 Inner ring 23553896 1 Sealing ring, kit 22484526 2 Spacer washer 22876829 1 Sealing ring 22876831 2 Sealing ring 22876833 1 Sealing ring 22484527 1 Spacer washer 22876835 1 Sealing ring 23407763 1 Grease 22173381 1 Bearing box 984450 1 Six point socket scr 889455 1 Gasket 984224 1 Needle roller bushin 925260 2 O-ring 3875229 X Shim 3875230 X Shim 3875231 X Shim 3875232 X Shim 984259 2 Six point socket scr 21434619 1 Adapter 984275 2 Hex. socket screw 11065 1 Roller bearing 984223 1 Ball bearing 983152 X Shim 983153 X Shim 983154 X Shim

M-SD2-B- 441- 54166166 DPH-E

NOTES Ratio 1.59:1 Ratio 1.63:1 Ratio 1.69:1 Ratio 1.76:1 Ratio 1.85:1 Ratio 1.96:1 Ratio 2.08:1

Ratio 1.59:1 Ratio 1.63:1 Ratio 1.69:1 Ratio 1.76:1 Ratio 1.85:1 Ratio 1.96:1 Ratio 2.08:1 not sold separately not sold separately not sold separately TH=2,75mm TH=2,80mm TH=2,85mm TH=3.00mm TH=3,15mm TH=3,20mm TH=3,25mm TH=0.10mm TH=0.15mm TH=0.35mm

Included in kit.

Included in kit.

Included in kit.

Included in kit.

Included in kit.

Included in kit.

Included in kit.

Oil drain plug Oil drain plug also included in Sealing Ring kit 23553896 TH=0.10mm TH=0,16mm TH=0,25mm TH=0,40mm L=40mm L=40mm

TH=0.10mm TH=0.15mm TH=0.35mm 49404

Upd:6/30/2022

Lower Gear Unit

441

DPH-E REF 39

40 41 42 43 44

PART NO. QTY 977910 X Shim 977911 X Shim 977912 X Shim 22098611 1 Splined sleeve 21829326 1 Spinner, kit 23000185 1 Spinner, kit (21829324) 1 Spinner 23000179 1 Spinner 991609 1 Flange screw 3863211 1 Propeller nut

M-SD2-B- 441- 54166166 DPH-E

DESCRIPTION

NOTES TH=0.10mm TH=0.15mm TH=0.35mm G-series Please, see Parts Bulletin P-44-7-21 H-series G-series, not sold separately H-series, not sold separately Front

49404

Upd:6/30/2022

441

Rudder Indicator Kit for Drive Units

DPH-E

Upd:6/30/2022

49427

M-SD2-B -441 -54166160 DPH-E

Rudder Indicator Kit for Drive Units

441

DPH-E REF PART NO. QTY 1 3594073 1 Rudder indicator kit 2 3593951 1 Control cable 3 40005050 1 Guide 4 3594718 1 Bracket 5 3863426 1 Clamp attachment 6 963681 3 Hex. socket screw 7 984456 3 Lock nut 8 3863375 1 Clevis pin 9 60114497 1 Angle ball joint 10 3863388 1 Arm 11 946703 1 Ball socket 12 3863349 1 Bracket 13 3862365 1 Retainer 14 984732 2 Flange screw 15 959083 1 Ball stud 16 60114496 3 Hexagon nut 17 837772 1 Position sensor 18 967707 2 Split pin 19 1 Arm, autopilot

M-SD2-B- 441- 54166160 DPH-E

DESCRIPTION

NOTES

Only used for installation of cable

49427

Upd:6/30/2022

Shift Mechanism

441 DPH-E

8

9

7 5

1 10 6 2 12

13

3 4 15 14 11 19

13

16

17 12

20

Upd:6/30/2022

18

49400

13

M-SD2-B -441 -54166163 DPH-E

Shift Mechanism

441

DPH-E REF PART NO. QTY 1 22273952 1 Gear shifter 2 3862388 1 Piston 3 951936 1 Spring pin 4 3862867 1 Pin 5 814184 1 Spring 6 3863085 1 Sealing ring 7 1 Control housing 8 945624 1 O-ring 9 3862387 1 Dog 10 60114519 4 Flange screw 11 3863214 1 Rod 12 943111 2 Washer 13 17276 3 Split pin 14 940191 1 Washer 15 22966681 1 Cube 16 1 Kit 17 941670 1 Washer 18 21707213 1 Yoke 19 995670 1 Hex. socket screw 20 21707228 1 Sleeve

M-SD2-B- 441- 54166163 DPH-E

DESCRIPTION

NOTES

not sold separately

49400

Upd:6/30/2022

Transom Shield, DPH single

441 DPH-E

Upd:6/30/2022

56063

M-SD2-B -441 -54166066 DPH-E

Transom Shield, DPH single

441

DPH-E REF PART NO. QTY DESCRIPTION 1 23416323 1 Transom shield Trim cylinder steering cylinder 2 22213444 1 Shield 3 3862353 1 Seal 4 21796363 6 Stud 5 925092 1 O-ring 6 925259 1 O-ring 7 925068 1 O-ring 8 3863092 1 Bushing 9 3863093 1 Bushing 10 852866 6 Washer 11 990990 6 Lock nut 12 3862809 1 Pivot pin 13 976107 1 O-ring 14 984390 1 Set screw 15 22093448 1 Pivot pin 16 975664 1 O-ring 17 23158295 2 Spindle 18 940194 2 Lubricating nipple 19 23163551 2 Cover 20 941670 1 Washer 21 984258 2 Six point socket scr 22 3588753 1 Exhaust bellows, kit 23 22274887 2 Hose clamp 24 3818189 1 Service kit, trim 25 940275 2 Washer 26 963675 2 Hex. socket screw 27 3588767 1 Kit 28 23401487 1 Pipe 29 3863269 1 Ground cable 30 946541 2 Hex. socket screw 31 941670 1 Washer 32 3856800 2 Hose 33 3852537 2 O-ring 34 3851975 1 Plug 35 3850115 1 Retainer 36 3588770 1 Anode kit, aluminum anode 3588768 1 Anode kit, magnesium anode 37 60114519 2 Flange screw 38 21119437 1 Plate 21119438 1 Plate 21119439 1 Plate 21119440 1 Plate 39 21119437 1 Plate 40 984258 2 Six point socket scr 41 23082832 1 Ground connection 42 23083904 1 Wire 43 23083906 1 Wire 44 984298 1 Six point socket scr 45 941670 2 Washer 46 23411230 1 Hose 47 22274885 2 Hose clamp

M-SD2-B- 441- 54166066 DPH-E

NOTES Single

Salt and Brackish water Fresh water Dead rise angle 15-17 degrees and x measurement 348mm Dead rise angle 18-20 degrees and x measurement 348mm Dead rise angle 21-23 degrees and x measurement 348mm Dead rise angle 16,5 degrees and x measurement 364mm

Ground wires, for bellow clamps

56063

Upd:6/30/2022

U-Joint and Bearing Carrier

441 DPH-E

Upd:6/30/2022

49412

M-SD2-B -441 -54166164 DPH-E

U-Joint and Bearing Carrier

441

DPH-E REF PART NO. QTY 1 3862425 1 Universal joint, complete 2 1 Universal joint 3 3843136 2 U-joint kit 4 3860364 1 Screw 5 984290 X Shim 984291 X Shim 984292 X Shim 984293 X Shim 6 3863084 1 Sealing ring 7 11043 1 Roller bearing 8 22050706 1 Bearing box 9 984275 4 Hex. socket screw 10 21522416 X Shim 21522417 X Shim 21522419 X Shim 21522420 X Shim 11 925260 1 O-ring 12 184595 1 Roller bearing 13 1 Gear set 14 3862378 1 Washer 15 3594509 1 Bellows kit 16 1 Bellows 17 22274887 1 Hose clamp 18 22274888 1 Hose clamp 19 22130782 1 Sleeve

M-SD2-B- 441- 54166164 DPH-E

DESCRIPTION

SEE SEC.

NOTES not sold separately

TH=0,10mm TH=0,15mm TH=0,225mm TH=0,50mm

L=40mm TH=0.10mm TH=0.15mm TH=0,225mm TH=0,25mm

54166162

not sold separately

49412

Upd:6/30/2022

Upper Vertical Shaft

441 DPH-E

Upd:6/30/2022

49425

M-SD2-B -441 -54166162 DPH-E

Upper Vertical Shaft

441

DPH-E REF PART NO. QTY 1 3852301 1 Nut 2 889122 1 Spacer sleeve 3 22224949 1 Washer 4 11018 1 Ball bearing 5 21511566 1 Washer 6 983161 X Shim 983162 X Shim 983163 X Shim 7 184778 1 Needle roller bearin 8 21821906 1 Gear set 9 22050739 1 Spacer tube 10 3849006 1 Sliding sleeve 11 184654 1 Needle roller bushin 12 3862382 1 Washer 13 996820 1 Ball bearing 14 120615 X Shim 190836 X Shim 120616 X Shim 15 3842213 1 Washer 16 3862368 1 Shaft 17 21511582 X Shim 21511584 X Shim 21511586 X Shim

M-SD2-B- 441- 54166162 DPH-E

DESCRIPTION

NOTES

TH=0.10mm TH=0.15mm TH=0.35mm

TH=0.10mm TH=0.15mm TH=0.35mm

TH=0.10mm TH=0.15mm TH=0.35mm

49425

Upd:6/30/2022

Water and Exhaust Block off Kits

441 DPH-E

7

6

5

1

2 3 4

Upd:6/30/2022

49417

M-SD2-B -441 -54166169 DPH-E

Water and Exhaust Block off Kits

441

DPH-E REF PART NO. QTY 1 (888216) 1 Kit 2 23072434 1 Flange 3 994894 4 Spring washer 4 984914 4 Hexagon screw 5 3807366 1 Kit 6 1 Flange 7 946541 2 Hex. socket screw

M-SD2-B- 441- 54166169 DPH-E

DESCRIPTION

NOTES

M10x30mm not sold separately M8x25mm

49417

Upd:6/30/2022

444

Active Corrosion Protection System, ACP, Singel, EVC E4

DPH-E

Upd:6/30/2022

49389

M-SD2-B -444 -1382 DPH-E

Active Corrosion Protection System, ACP, Singel, EVC E4

444

DPH-E REF PART NO. QTY 1 23025862 1 Anode, complete 2 23025859 1 Anode 3 968011 1 O-ring 4 23024520 1 Nut 5 78467259 4 Six point socket scr 6 23137024 1 Heat-shrinkable tubi 7 3840433 1 Sealing plug 8 (23016635) 1 Wiring harness 9 23284132 1 Electronic unit 10 21825665 1 Cable 11 3588972 1 Cable kit 12 3889410 1 Extension cable 13 23345633 1 Fuse holder 14 23252235 1 Bracket 15 984257 2 Six point socket scr 16 995664 4 Plug 17 (23291525) 1 Anode kit 18 23291530 1 Anode 19 991660 1 Toothed washer 20 21211781 2 Rod 21 991659 4 Washer 22 991657 6 Hexagon nut 23 991658 2 Washer

M-SD2-B- 444- 1382 DPH-E

DESCRIPTION

NOTES

AUX Bus, CPM Y-split Y-split cable, DIAG L=1500mm, with 6 pol connection 5A

49389

Upd:6/30/2022

444

Active Corrosion Protection System, ACP, Twin, EVC E4

DPH-E

Upd:6/30/2022

49390

M-SD2-B -444 -1383 DPH-E

Active Corrosion Protection System, ACP, Twin, EVC E4

444

DPH-E REF PART NO. QTY 1 23254031 1 Anode, complete 2 23025859 1 Anode 3 968011 1 O-ring 4 23024520 1 Nut 5 78467259 4 Six point socket scr 6 23137024 1 Heat-shrinkable tubi 7 3840433 1 Sealing plug 8 (23016635) 1 Wiring harness 9 23284132 1 Electronic unit 10 21825665 1 Cable 11 3588972 1 Cable kit 12 3889410 1 Extension cable 13 23345633 1 Fuse holder 14 23252235 2 Bracket 15 984257 4 Six point socket scr 16 995664 8 Plug 17 993419 2 Washer 18 23140015 1 Wiring harness 19 23280708 1 Wiring harness 20 (23291525) 2 Anode kit 21 23291530 2 Anode 22 991660 2 Toothed washer 23 21211781 4 Rod 24 991659 8 Washer 25 991657 12 Hexagon nut 26 991658 4 Washer

M-SD2-B- 444- 1383 DPH-E

DESCRIPTION

NOTES

AUX Bus, CPM Y-split Y-split cable, DIAG L=1500mm, with 6 pol connection 5A

to connect the ground cable L=2500mm L=5000mm

49390

Upd:6/30/2022

Trim Cylinders

445 DPH-E

9 12

7

11

3

4 10

7

9

5

7

7

8 7

8

8

13

6

1

2 0000016916

Upd:6/30/2022

55893

M-SD2-B -445 -54166063 DPH-E

Trim Cylinders

445

DPH-E REF PART NO. QTY 1 21840806 1 Trimming cylinder 2 22121309 Trimming cylinder 3 21721548 1 Hose assembly 4 23392301 1 Hose assembly 5 3862857 1 Tube 6 3862858 1 Tube 7 963675 5 Hex. socket screw 8 3863060 3 Clamp 9 940275 2 Washer 10 3862961 1 Ground cable 11 960214 2 O-ring 12 984415 2 Hexagon nut 13 3863092 1 Bushing

DESCRIPTION

M-SD2-B- 445- 54166063

55893

DPH-E

NOTES Starboard Port

Rear Front

Upd:6/30/2022

Trim Pump

445 DPH-E

Upd:6/30/2022

49388

M-SD2-B -445 -54166068 DPH-E

Trim Pump

445

DPH-E REF PART NO. QTY 1 23419958 1 Pump, trim 2 3861575 1 Electric motor 3 3861577 1 Connector 4 3861578 1 O-ring 5 3861574 4 Screw 6 1 Valve body 7 (3861570) 1 Reservoir 8 3861572 1 Cap 9 3861573 1 O-ring 10 3858083 1 Bracket 11 971017 2 Hexagon screw 12 1 Wiring harness 13 21767816 2 Relay 14 21721548 1 Hose assembly 15 23392301 1 Hose assembly

M-SD2-B- 445- 54166068 DPH-E

DESCRIPTION

NOTES

not sold separately

49388

Upd:6/30/2022

Propeller, G-series

446 DPH-E

2 1

3

4 5

Upd:6/30/2022

45606

M-SD2-B -446 -54166243 DPH-E

Propeller, G-series

446

DPH-E REF PART NO. QTY 1 22898642 X Propeller kit, Nibral 22898643 X Propeller kit, Nibral 22898644 X Propeller kit, Nibral 22898645 X Propeller kit, Nibral 22898646 X Propeller kit, Nibral 22898647 X Propeller kit, Nibral 22898648 X Propeller kit, Nibral 22898649 X Propeller kit, Nibral 22898650 X Propeller kit, Nibral 2 22898622 1 Propeller, Nibral 22898623 1 Propeller, Nibral 22898624 1 Propeller, Nibral 22898625 1 Propeller, Nibral 22898626 1 Propeller, Nibral 22898627 1 Propeller, Nibral 22898628 1 Propeller, Nibral 22898629 1 Propeller, Nibral 22898630 1 Propeller, Nibral 3 22820893 1 Hub, front 4 22898632 1 Propeller, Nibral 22898633 1 Propeller, Nibral 22898634 1 Propeller, Nibral 22898635 1 Propeller, Nibral 22898636 1 Propeller, Nibral 22898637 1 Propeller, Nibral 22898638 1 Propeller, Nibral 22898639 1 Propeller, Nibral 22898640 1 Propeller, Nibral 5 22820909 1 Hub, Rear

M-SD2-B- 446- 54166243 DPH-E

DESCRIPTION

NOTES Set, G2, See Parts Bulletin P-44-7-122 Set, G3, See Parts Bulletin P-44-7-122 Set, G4, See Parts Bulletin P-44-7-122 Set, G5, See Parts Bulletin P-44-7-122 Set, G6, See Parts Bulletin P-44-7-122 Set, G7, See Parts Bulletin P-44-7-122 Set, G8, See Parts Bulletin P-44-7-122 Set, G9, See Parts Bulletin P-44-7-122 Set, G10, See Parts Bulletin P-44-7-122 G2, Front, See Parts Bulletin P-44-7-122 G3, Front, See Parts Bulletin P-44-7-122 G4, Front, See Parts Bulletin P-44-7-122 G5, Front, See Parts Bulletin P-44-7-122 G6, Front, See Parts Bulletin P-44-7-122 G7, Front, See Parts Bulletin P-44-7-122 G8, Front, See Parts Bulletin P-44-7-122 G9, Front, See Parts Bulletin P-44-7-122 G10, Front, See Parts Bulletin P-44-7-122 G2, Rear, See Parts Bulletin P-44-7-122 G3, Rear, See Parts Bulletin P-44-7-122 G4, Rear, See Parts Bulletin P-44-7-122 G5, Rear, See Parts Bulletin P-44-7-122 G6, Rear, See Parts Bulletin P-44-7-122 G7, Rear, See Parts Bulletin P-44-7-122 G8, Rear, See Parts Bulletin P-44-7-122 G9, Rear, See Parts Bulletin P-44-7-122 G10, Rear, See Parts Bulletin P-44-7-122

45606

Upd:6/30/2022

Propeller, H-series

446 DPH-E

Upd:6/30/2022

49377

M-SD2-B -446 -54165927 DPH-E

Propeller, H-series

446

DPH-E REF PART NO. QTY 1 22754002 1 Propeller kit 22754003 1 Propeller kit 22754004 1 Propeller kit 22754005 1 Propeller kit 22754006 1 Propeller kit 22754007 1 Propeller kit 22754008 1 Propeller kit 22754009 1 Propeller kit 22754010 1 Propeller kit 2 22753972 1 Propeller 22753973 1 Propeller 22753974 1 Propeller 22753975 1 Propeller 22753976 1 Propeller 22753977 1 Propeller 22753978 1 Propeller 22753979 1 Propeller 22753980 1 Propeller 3 22754753 1 Hub, front 4 22753982 1 Propeller 22753983 1 Propeller 22753984 1 Propeller 22753985 1 Propeller 22753986 1 Propeller 22753987 1 Propeller 22753988 1 Propeller 22753989 1 Propeller 22753990 1 Propeller 5 22754757 1 Hub, Rear 6 22827022 1 Line cutter 7 3863211 1 Propeller nut 8 23000185 1 Spinner 9 991609 1 Flange screw

DESCRIPTION

M-SD2-B- 446- 54165927

49377

DPH-E

NOTES Set, H2 Set, H3 Set, H4 Set, H5 Set, H6 Set, H7 Set, H8 Set, H9 Set, H10 H2F H3F H4F H5F H6F H7F H8F H9F H10F Front H2R H3R H4R H5R H6R H7R H8R H9R H10R Rear

Upd:6/30/2022

Steering Cylinder. Single Installation

645 DPH-E

29

30

27

20

17

19

16

28 18 16

14

6

9

16

15

17

15

17

16

5 4

7 3 3

8

10

3

3

21

12 25

24 26 22

11

13 23 31 2 1

31

31 2

1

2

31 2

36

32 33 34 35 Upd:6/30/2022

49451

M-SD2-B -645 -54166065 DPH-E

Steering Cylinder. Single Installation

645

DPH-E REF PART NO. QTY 1 22452005 2 Steering cylinder 2 3589516 4 Wear washer 3 21548739 1 Hydraulic hose, kit 4 925053 4 O-ring 5 3862321 1 Valve 6 984376 2 Plug 7 22001102 1 Disc 8 990863 2 Hex. socket screw 9 946541 2 Hex. socket screw 10 3863222 1 Hose 11 984379 1 Nipple 12 3863223 1 Hydraulic hose 13 984378 1 Nipple 14 889726 1 Ground cable 15 984329 4 Clamp 16 963675 4 Hex. socket screw 17 944456 3 Hexagon nut 18 940275 1 Washer 19 3862961 1 Ground cable 20 996842 1 Clamp 21 21233764 1 Chassis ground cable 22 21200067 2 Cable 23 993453 2 Hex. socket screw 24 941670 1 Washer 25 984298 1 Six point socket scr 26 948211 2 Cable tie 27 888334 1 Kit 28 888202 2 Hose assembly 29 990205 2 X-nipple 30 984377 4 Plug 31 21388920 4 Bushing 32 21132674 1 Bellows kit 33 2 Bellows 34 2 Adhesive 35 948211 1 Cable tie 36 3594036 2 Bellows

M-SD2-B- 645- 54166065 DPH-E

DESCRIPTION

NOTES

Please, see Parts Bulletin P-44-1-15 Included in kit.

Included in kit.

Included in kit.

49451

Upd:6/30/2022

Repair Kits

990

DPH-E REF PART NO. QTY 1 21929775 1 Repair kit 17276 3 Split pin 945624 1 O-ring 990899 1 O-ring 925259 1 O-ring 951936 1 Spring pin 955999 1 O-ring 964114 1 O-ring 967707 4 Split pin 949656 1 O-ring 3860364 1 Screw 3862217 2 Bushing 3862245 1 Sealing ring 3862247 1 Retainer 3862248 1 Thrust washer 3862252 1 Sealing ring 3862365 1 Retainer 3862378 1 Washer 3862903 2 Bushing 3863084 1 Sealing ring 3863085 1 Sealing ring 21264883 4 Pin 925260 1 O-ring 23553896 1 Sealing ring, kit 22484526 2 Spacer washer 22876829 1 Sealing ring 22876831 2 Sealing ring 22876833 1 Sealing ring 22484527 1 Spacer washer 22876835 1 Sealing ring 23407763 1 Grease

M-SD2-B- 990- 54166209 DPH-E

DESCRIPTION

NOTES Upper gear housing

Upd:6/30/2022

Cables and Fuses

REF 371 Cables

M-SD2-B- 37- 37 DPH-E

37 DESCRIPTION

SEE SEC. 371

Upd:6/30/2022

Cables

371 DESCRIPTION

Wiring Harness DPH-E Transmission

M-SD2-B- 371- 371 DPH-E

SEE SEC. NOTES 54166074 DPH-E

Upd:6/30/2022

Marine Propulsion

REF 441 444 445 446

DESCRIPTION Aquamatic Unit, Stern Drive Drive, Inboard Trim and Lifting device Propellers, Propeller Shaft System

M-SD2-B- 44- 44 DPH-E

44 SEE SEC. 441 444 445 446

Upd:6/30/2022

Aquamatic Unit, Stern Drive

DESCRIPTION Active Corrosion Protection System, ACP, Singel, EVC 2.0 Active Corrosion Protection System, ACP, Twin, EVC 2.0 Actuator Drive Unit, Complete Exhaust Pipe and Cooling Water Pipe, D4, Short, Optional Exhaust Pipe and Cooling Water Pipe, D6, Short, Optional Exhaust Pipe and Cooling Water Pipe,D4, Standard Exhaust Pipe and Cooling Water Pipe,D6, Standard Extension Kit 1'' Flywheel Housing and Primary Shaft, Short, Optional Flywheel Housing and Primary Shaft, Standard Gimbal Ring Housing and Center Tube Jack Shaft Kit Jack Shaft, Connecting Components Jackshaft Lower Gear Unit Rudder Indicator Kit for Drive Units Shift Mechanism Transom Shield, DPH single U-Joint and Bearing Carrier Upper Vertical Shaft Water and Exhaust Block off Kits

M-SD2-B- 441- 441 DPH-E

441 SEE SEC. 54165571 54165572 54166409 54166167 54165594 54166332 54165593 54166333 54166408 54165589 54165590 54166092 54166161 54165602 54165603 54170440 54166166 54166160 54166163 54166066 54166164 54166162 54166169

NOTES DPH-E DPH-E DPH-E DPH-E DPH-E DPH-E DPH-E DPH-E DPH-E DPH-E DPH-E DPH-E DPH-E DPH-E DPH-E DPH-E DPH-E DPH-E DPH-E DPH-E DPH-E DPH-E

Upd:6/30/2022

Drive, Inboard

DESCRIPTION Active Corrosion Protection System, ACP, Singel, EVC E4 Active Corrosion Protection System, ACP, Twin, EVC E4

M-SD2-B- 444- 444 DPH-E

444 SEE SEC. NOTES 1382 DPH-E 1383 DPH-E

Upd:6/30/2022

Trim and Lifting device

445 DESCRIPTION

Trim Cylinders Trim Pump

M-SD2-B- 445- 445 DPH-E

SEE SEC. NOTES 54166063 DPH-E 54166068 DPH-E

Upd:6/30/2022

Propellers, Propeller Shaft System

DESCRIPTION

446

Propeller, G-series Propeller, H-series

SEE SEC. NOTES 54166243 DPH-E 54165927 DPH-E

M-SD2-B- 446- 446

Upd:6/30/2022

DPH-E

Steering

REF 645 Hydralic equipment including pump

M-SD2-B- 64- 64 DPH-E

64 DESCRIPTION

SEE SEC. 645

Upd:6/30/2022

Hydralic equipment including pump

DESCRIPTION Steering Cylinder. Single Installation

M-SD2-B- 645- 645 DPH-E

645 SEE SEC. NOTES 54166065 DPH-E

Upd:6/30/2022

Miscellaneous, Repair Kits

REF 990 Miscellaneous, Repair Kits

M-SD2-B- 99- 99 DPH-E

99 DESCRIPTION

SEE SEC. 990

Upd:6/30/2022

Miscellaneous, Repair Kits

990 DESCRIPTION

Repair Kits

M-SD2-B- 990- 990 DPH-E

SEE SEC. NOTES 54166209 DPH-E

Upd:6/30/2022

DPH-E

REF 37 44 64 99

DESCRIPTION Cables and Fuses Marine Propulsion Steering Miscellaneous, Repair Kits

M-SD2-B- - TOC DPH-E

SEE SEC. 37 44 64 99

Upd:6/30/2022