Volvo Penta 8.1GiI-G, 8.1GXiI-F Marine Gasoline Engine Parts Manual PDF

Maintenance Parts, 8.1L

200 8.1GiI-G, 8.1GXiI-F

Upd:6/30/2022

54759

7744930_G8A -200 -54161176 8.1GiI-G, 8.1GXiI-F

Maintenance Parts, 8.1L

200

8.1GiI-G, 8.1GXiI-F REF PART NO. QTY 1 21213664 1 Impeller kit 2 3847644 1 Fuel filter, fuel 3862228 1 Fuel filter 3 835440 1 Oil filter 4 9 Oil X 21681794 9 Oil 21681795 3 Oil 21681796 1 Oil 21681797 1 Oil 3847302 9 Oil 3847303 3 Oil 3847304 1 Oil 3847305 1 Oil X Oil 3840002 9 Oil 3840003 3 Oil 3840004 1 Oil 3840005 1 Oil 5 3853983 1 Thermostat 6 3852071 1 O-ring 7 3861000 1 O-ring 8 3831426 1 Thermostat kit 9 416033 1 Sealing ring 10 3852111 1 Gasket 11 3861326 2 Spark plug kit 12 3861295 1 Ignition cable kit 13 1141674 1 Coolant, green 21646481 1 Coolant, green 1141647 1 Coolant, green

7744930_G8A- 200- 54161176 8.1GiI-G, 8.1GXiI-F

DESCRIPTION

NOTES Higher capacity

Fill level is determined by dipstick USA Synthetic, quart Synthetic, gallon Synthetic, 5 gal Synthetic, 55 gal Mineral, quart Mineral, gallon Mineral, 5 gal Mineral, 55 gal Europe and other markets Mineral, 1L Mineral, 4L Mineral, 20L Mineral, 208L, barrel For seawater cooled engine

For freshwater cooled engine

5L, ready-mixed 210L, ready-mixed 210L, full strength

54759

Upd:6/30/2022

Cylinder Head

211 8.1GiI-G, 8.1GXiI-F

8 9 6

7

4 5

1 3

2

11

13

10

12

Upd:6/30/2022

54718

7744930_G8A -211 -54171190 8.1GiI-G, 8.1GXiI-F

Cylinder Head

211

8.1GiI-G, 8.1GXiI-F REF PART NO. QTY 1 3808517 1 Cylinder head 3808518 1 Cylinder head 2 3861284 1 Cylinder head gasket 3861283 1 Cylinder head gasket 3 3861253 8 Bolt 4 3861252 4 Bolt 5 3861251 24 Bolt 6 3859080 2 Valve cover 7 3861287 2 Gasket 8 3861260 14 Bolt 9 3861282 14 Gasket 10 (3818432) 1 Lifting eye 11 3840724 1 Lifting eye 12 3863139 1 Screw 13 982702 2 Flange screw

7744930_G8A- 211- 54171190 8.1GiI-G, 8.1GXiI-F

DESCRIPTION

NOTES Starboard Port Starboard Port L=52mm L=86mm L=103mm

Port Starboard

54718

Upd:6/30/2022

Cylinder Block and Flywheel Housing

212 8.1GiI-G, 8.1GXiI-F

8 1

6 5

9

7

2 4 3

10 14 16

12

13 15 11 17 18

19

20

Upd:6/30/2022

54696

7744930_G8A -212 -54170070 8.1GiI-G, 8.1GXiI-F

Cylinder Block and Flywheel Housing

212

8.1GiI-G, 8.1GXiI-F REF PART NO. QTY 1 1 Cylinder block 2 5 Bearing cap 3 3861256 10 Bolt 4 3861331 10 Stud 5 3861306 4 Locating pin 6 3856001 2 Pin 7 3861669 2 Plug 8 3853348 1 Core plug 9 3855972 2 Pin 10 1 Flywheel housing 11 982676 2 Stud 12 980933 2 Washer 13 982475 2 Spring washer 14 971074 6 Hexagon nut 15 982679 4 Toothed washer 16 943589 1 Plug 17 3863139 1 Screw 965223 2 Flange screw 18 941908 3 Spring washer 19 3588612 1 Cover 20 3852421 4 Screw

7744930_G8A- 212- 54170070 8.1GiI-G, 8.1GXiI-F

DESCRIPTION

NOTES

L=35mm L=75mm

54696

Upd:6/30/2022

Camshaft and Valve Train

214 8.1GXiI-F

Upd:6/30/2022

54715

7744930_G8A -214 -54170517 8.1GiI-G, 8.1GXiI-F

Camshaft and Valve Train

214

8.1GXiI-F REF PART NO. QTY 1 3861266 1 Camshaft 2 3855972 1 Pin 3 (3856881) 1 Bearing kit 4 3861332 1 Chain 5 3808515 1 Gear 6 3861329 1 Chain gear 7 3861248 3 Bolt 8 3855998 1 Retainer 9 3861244 2 Bolt 10 3808514 1 Timing gear cover 11 3861319 1 Seal 12 3861281 1 Gasket 13 3808513 1 Sensor, camshaft position 14 3861247 6 Bolt 15 3861336 8 Exhaust valve 3861337 1 Exhaust valve 3861338 1 Exhaust valve 3861339 8 Inlet valve 3861237 1 Inlet valve 3861257 1 Inlet valve 16 3855988 16 Valve 17 3861317 16 Valve stem seal 18 3861335 16 Valve spring 19 3855977 16 Cap 20 3853351 32 Valve cotter 21 3861316 16 Rocker arm 22 3853649 16 Nut 23 3861232 16 Ball 24 3861330 16 Stud 25 3861294 8 Guide 26 3861314 8 Push rod 3861315 8 Push rod 27 3855987 16 Tappet 28 3855999 1 Retainer 29 3861248 7 Bolt 30 3856000 8 Guide

7744930_G8A- 214- 54170517 8.1GiI-G, 8.1GXiI-F

DESCRIPTION

NOTES

Standard O.S=0.015'' O.S=0.030'' Standard O.S=0.015'' O.S=0.030''

Intake Exhaust

54715

Upd:6/30/2022

Camshaft and Valve Train

214 8.1GiI-G

Upd:6/30/2022

54715

7744930_G8A -214 -54170516 8.1GiI-G, 8.1GXiI-F

Camshaft and Valve Train

214

8.1GiI-G REF PART NO. QTY 1 3861265 1 Camshaft 2 3855972 1 Pin 3 (3856881) 1 Bearing kit 4 3861332 1 Chain 5 3808515 1 Gear 6 3861329 1 Chain gear 7 3861248 3 Bolt 8 3855998 1 Retainer 9 3861244 2 Bolt 10 3808514 1 Timing gear cover 11 3861319 1 Seal 12 3861281 1 Gasket 13 3808513 1 Sensor, camshaft position 14 3861247 6 Bolt 15 3861336 8 Exhaust valve 3861337 1 Exhaust valve 3861338 1 Exhaust valve 3861339 8 Inlet valve 3861237 1 Inlet valve 3861257 1 Inlet valve 16 3855988 16 Valve 17 3861317 16 Valve stem seal 18 3861335 16 Valve spring 19 3855977 16 Cap 20 3853351 32 Valve cotter 21 3861316 16 Rocker arm 22 3853649 16 Nut 23 3861232 16 Ball 24 3861330 16 Stud 25 3861294 8 Guide 26 3861314 8 Push rod 3861315 8 Push rod 27 3855987 16 Tappet 28 3855999 1 Retainer 29 3861248 7 Bolt 30 3856000 8 Guide

7744930_G8A- 214- 54170516 8.1GiI-G, 8.1GXiI-F

DESCRIPTION

NOTES

Standard O.S=0.015'' O.S=0.030'' Standard O.S=0.015'' O.S=0.030''

Intake Exhaust

54715

Upd:6/30/2022

Crankshaft and Related Parts

216 8.1GXiI-F

11

5

6

9

7

8 17

18

12 10

19 16

4

1 3 24

23

22

21 2

4

24

22

23

15

14

13 20

Upd:6/30/2022

54703

7744930_G8A -216 -54171228 8.1GiI-G, 8.1GXiI-F

Crankshaft and Related Parts

216

8.1GXiI-F REF 1 2 3 4 5

6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

PART NO. QTY (3808530) 1 Crankshaft 3861307 1 Locating pin 3861303 1 Pin 3861236 1 Main bearing kit 3808523 4 Piston kit 3808525 4 Piston kit (3808526) X Piston kit (3808527) X Piston kit 8 Piston pin (3818500) 8 Retainer (21166941) 8 Connecting rod (3859076) 16 Bolt 3859077 16 Nut 3861311 8 Piston ring kit (3861312) X Piston ring 3861233 8 Bearing kit 3861249 1 Absorber 3861340 1 Washer 3861264 1 Bolt 3861318 1 Seal 3861362 1 Flywheel 3861303 2 Pin 3861263 6 Bolt 3862124 1 Vibration damper (3860981) 1 Vibration damper 970947 6 Hexagon screw 941908 6 Spring washer 980933 6 Washer

7744930_G8A- 216- 54171228 8.1GiI-G, 8.1GXiI-F

DESCRIPTION

NOTES

Std, starboard Std, port O.S=0.030'', S.B O.S=0.030'', P Floating piston pin

Std O.S=0.030''

Hurth 630D, BW72C

54703

Upd:6/30/2022

Crankshaft and Related Parts

216 8.1GiI-G

11

5

6

9

7

8 17

18

12 10

19 16

4

1 3 24

23

22

21 2

4

24

22

23

15

14

13 20

Upd:6/30/2022

54703

7744930_G8A -216 -54171227 8.1GiI-G, 8.1GXiI-F

Crankshaft and Related Parts

216

8.1GiI-G REF 1 2 3 4 5

6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

PART NO. QTY (3808530) 1 Crankshaft 3861307 1 Locating pin 3861303 1 Pin 3861236 1 Main bearing kit 3808523 4 Piston kit 3808525 4 Piston kit (3808526) X Piston kit (3808527) X Piston kit 8 Piston pin (3818500) 8 Retainer (21166941) 8 Connecting rod (3859076) 16 Bolt 3859077 16 Nut 3861311 8 Piston ring kit (3861312) X Piston ring 3861233 8 Bearing kit 3861274 1 Absorber 3861340 1 Washer 3861264 1 Bolt 3861318 1 Seal 3861362 1 Flywheel 3861303 2 Pin 3861263 6 Bolt 3862124 1 Vibration damper (3860981) 1 Vibration damper 970947 6 Hexagon screw 941908 6 Spring washer 980933 6 Washer

7744930_G8A- 216- 54171227 8.1GiI-G, 8.1GXiI-F

DESCRIPTION

NOTES

Std, starboard Std, port O.S=0.030'', S.B O.S=0.030'', P Floating piston pin

Std O.S=0.030''

Hurth 630D, BW72C

54703

Upd:6/30/2022

Lubricating System

217 8.1GiI-G, 8.1GXiI-F

Upd:6/30/2022

54680

7744930_G8A -217 -54171192 8.1GiI-G, 8.1GXiI-F

Lubricating System

217

8.1GiI-G, 8.1GXiI-F REF PART NO. QTY DESCRIPTION 1 (3840727) 1 Adapter 2 3852015 1 Connector 3 835440 1 Oil filter 4 3860234 2 Fitting 5 3809309 1 Oil line 6 3809310 1 Oil line 7 3809311 1 Oil line 8 3808572 1 Oil cooler 9 857518 1 Valve 10 3852097 1 Connector 11 3852470 1 O-ring 12 (3860951) 1 Housing 13 3859083 2 Retainer 14 2 Clip 15 X Oil

7744930_G8A- 217- 54171192 8.1GiI-G, 8.1GXiI-F

SEE SEC.

NOTES

54161176

For current oil part numbers, follow link to “Maintenance Parts” page.

54680

Upd:6/30/2022

Oil Pan and Oil Pump

217 8.1GiI-G, 8.1GXiI-F

16 13

12

25

15

14

26

11

9

10

27

6 23 7 21

20 19

18

22

17

8

2

4 3

1 17

18 19 20 21

24

5

22 Upd:6/30/2022

54670

7744930_G8A -217 -54171229 8.1GiI-G, 8.1GXiI-F

Oil Pan and Oil Pump

217

8.1GiI-G, 8.1GXiI-F REF PART NO. QTY 1 3808521 1 Oil pan 2 3861288 1 Gasket 3 1 Baffle 4 10 Screw 5 3861255 12 Bolt 6 3808520 1 Oil deflector 7 3861331 10 Stud 8 3861302 9 Nut 9 3861305 1 Oil pump 10 1 Oil pump screen 11 3861259 1 Bolt 12 3855972 1 Pin 13 (3855976) 1 Shaft 14 3853199 1 Retainer 15 3861276 1 Drive 16 3861254 1 Bolt 17 3851981 2 Washer 18 3587783 2 Fitting 19 3853674 2 O-ring 20 3852007 2 Washer 21 888958 2 Retainer 22 3852033 2 O-ring 23 3861608 1 Tube 24 3812257 1 Tube 25 3862843 1 Gauge 26 (3858536) 1 Cap 27 967949 1 Flange screw

7744930_G8A- 217- 54171229 8.1GiI-G, 8.1GXiI-F

DESCRIPTION

NOTES

Not serviced

Starboard Port

54670

Upd:6/30/2022

Motor and Transmission Mounts, 5000V

218 8.1GiI-G, 8.1GXiI-F

1

2 4

6 7

3 8 9 6

5

10 11

13

15 16 8 12 17 15

14

Upd:6/30/2022

54669

7744930_G8A -218 -54170553 8.1GiI-G, 8.1GXiI-F

Motor and Transmission Mounts, 5000V

218

8.1GiI-G, 8.1GXiI-F REF PART NO. QTY 1 (3843075) 2 Hub 2 3863139 6 Screw 3 3847697 2 Screw 4 946175 2 Flange nut 5 857251 2 Rubber cushion 6 (955860) 4 Hexagon nut 7 941914 2 Spring washer 8 3863365 4 Pin 9 3857588 2 Washer 10 (3817850) 2 Bracket 11 965191 4 Flange screw 12 3847697 2 Screw 13 946175 2 Flange nut 14 3808466 2 Bracket 15 (955860) 4 Hexagon nut 16 941914 2 Spring washer 17 3857588 2 Washer

7744930_G8A- 218- 54170553 8.1GiI-G, 8.1GXiI-F

DESCRIPTION

54669

Upd:6/30/2022

Motor and Transmission Mounts, HSW630D

218 8.1GiI-G, 8.1GXiI-F

1

2 4

6 7

3 8 9 6

5

13 10

12

15 16 8 11 17 15

14

Upd:6/30/2022

54581

7744930_G8A -218 -54170519 8.1GiI-G, 8.1GXiI-F

Motor and Transmission Mounts, HSW630D

218

8.1GiI-G, 8.1GXiI-F REF PART NO. QTY 1 3843705 2 Bracket 2 3863139 6 Screw 3 3847697 2 Screw 4 946175 2 Flange nut 5 857251 2 Rubber cushion 6 (955860) 4 Hexagon nut 7 941914 2 Spring washer 8 3863365 4 Pin 9 3857588 2 Washer 10 3858534 2 Engine mounting 11 (3853558) 4 Screw 12 3847697 2 Screw 13 946175 2 Flange nut 14 3808466 2 Bracket 15 (955860) 4 Hexagon nut 16 941914 2 Spring washer 17 3857588 2 Washer

7744930_G8A- 218- 54170519 8.1GiI-G, 8.1GXiI-F

DESCRIPTION

54581

Upd:6/30/2022

Motor and Transmission Mounts, HSW630V, HSW630A

218 8.1GiI-G, 8.1GXiI-F

1

2 4

6 7

3 8 9 6

5 1

10

14

12 13

16 17 8 11

18 16

11

11

15

Upd:6/30/2022

54579

7744930_G8A -218 -54170520 8.1GiI-G, 8.1GXiI-F

Motor and Transmission Mounts, HSW630V, HSW630A

218

8.1GiI-G, 8.1GXiI-F REF PART NO. QTY 1 3843705 2 Bracket 2 3863139 6 Screw 3 3847697 2 Screw 4 946175 2 Flange nut 5 857251 2 Rubber cushion 6 (955860) 4 Hexagon nut 7 941914 2 Spring washer 8 3863365 4 Pin 9 3857588 2 Washer 10 (3588381) 2 Bracket 11 965191 16 Flange screw 12 (3808584) 2 Plate 13 3847697 2 Screw 14 946175 2 Flange nut 15 3808466 2 Bracket 16 (955860) 4 Hexagon nut 17 941914 2 Spring washer 18 3857588 2 Washer

7744930_G8A- 218- 54170520 8.1GiI-G, 8.1GXiI-F

DESCRIPTION

54579

Upd:6/30/2022

Motor and Transmission Mounts, HSW800A2

218 8.1GiI-G, 8.1GXiI-F

1

2 4

6 7

3 8 9 6

5

10

13

12

15 16 8 11

17 15

11

14

Upd:6/30/2022

54664

7744930_G8A -218 -54171247 8.1GiI-G, 8.1GXiI-F

Motor and Transmission Mounts, HSW800A2

218

8.1GiI-G, 8.1GXiI-F REF PART NO. QTY 1 3843705 2 Bracket 2 3863139 6 Screw 3 3847697 2 Screw 4 946175 2 Flange nut 5 857251 2 Rubber cushion 6 (955860) 4 Hexagon nut 7 941914 2 Spring washer 8 3863365 4 Pin 9 3857588 2 Washer 10 (3588381) 2 Bracket 11 965191 8 Flange screw 12 3847697 2 Screw 13 946175 2 Flange nut 14 3808466 2 Bracket 15 (955860) 4 Hexagon nut 16 941914 2 Spring washer 17 3857588 2 Washer

7744930_G8A- 218- 54171247 8.1GiI-G, 8.1GXiI-F

DESCRIPTION

54664

Upd:6/30/2022

Fuel System

230 8.1GiI-G, 8.1GXiI-F

Upd:6/30/2022

54826

7744930_G8A -230 -54171232 8.1GiI-G, 8.1GXiI-F

Fuel System

230

8.1GiI-G, 8.1GXiI-F REF PART NO. QTY 1 3861278 8 Injector 2 3861291 1 Sealing kit 3 3861293 1 Retainer kit 4 (3817696) 1 Rail, fuel 5 3857698 1 Valve 1 Cap 6 3861320 2 Stud 7 3589016 1 Fuel pump 8 3817328 1 Service kit 9 3862228 1 Fuel filter 10 (3853616) 1 Protective cap 11 (3861396) 1 Rubber bushing 12 3861279 1 Pressure regulator 13 3861268 1 Sealing kit 14 1 Seal 15 1 O-ring 16 1 Filter 17 1 O-ring 18 1 Snap ring 19 3860834 4 Flange screw 20 3857816 1 Bushing 21 3860290 1 Nipple 22 3860154 1 Hose 23 3860413 2 Hose clamp 24 3589255 1 Fuel pipe 25 3850424 1 O-ring 26 3589254 1 Hose 27 3861043 1 Bracket 28 3857146 3 Flange screw

7744930_G8A- 230- 54171232 8.1GiI-G, 8.1GXiI-F

DESCRIPTION

NOTES

not sold separately

High pressure pump

not sold separately not sold separately not sold separately not sold separately not sold separately

54826

Upd:6/30/2022

Exhaust

251 8.1GiI-G, 8.1GXiI-F

Upd:6/30/2022

54778

7744930_G8A -251 -54171233 8.1GiI-G, 8.1GXiI-F

Exhaust

251

8.1GiI-G, 8.1GXiI-F REF PART NO. QTY 1 3863061 2 Exhaust pipe kit 2 3850740 4 Plug 3 3853597 1 Elbow 4 3808361 8 Flange screw 5 3862500 2 Temperature sensor 6 X Clamp 7 X Exhaust hose 8 3588016 2 Baffle plate 9 3863443 2 Hose clamp 10 3863191 1 Gasket kit 11 3860855 2 Exhaust manifold 12 3861159 9 Nipple 13 3807044 X Elbow nipple 14 3861160 2 Fitting 15 3850802 2 Plug 16 945444 8 Flange screw 17 982974 8 Stud 18 945408 8 Flange nut 19 3852472 2 Gasket

7744930_G8A- 251- 54171233 8.1GiI-G, 8.1GXiI-F

DESCRIPTION

NOTES

Contains 2 riser gaskets.

45°

54778

Upd:6/30/2022

Exhaust, 3'' Risers

251 8.1GiI-G, 8.1GXiI-F

4

5 6

3

3 1 2

7

Upd:6/30/2022

54548

7744930_G8A -251 -54171234 8.1GiI-G, 8.1GXiI-F

Exhaust, 3'' Risers

251

8.1GiI-G, 8.1GXiI-F REF PART NO. QTY 1 3862627 2 Elbow 2 3850999 4 Plug 3 3850740 4 Plug 4 3852830 8 Screw 5 3852002 8 Tab washer 6 3852058 8 Washer 7 3863191 1 Gasket kit 2 Gasket

7744930_G8A- 251- 54171234 8.1GiI-G, 8.1GXiI-F

DESCRIPTION

54548

Upd:6/30/2022

Exhaust, 6'' Risers

251 8.1GiI-G, 8.1GXiI-F

6

4

1 5

2 3 4

Upd:6/30/2022

54550

7744930_G8A -251 -54171235 8.1GiI-G, 8.1GXiI-F

Exhaust, 6'' Risers

251

8.1GiI-G, 8.1GXiI-F REF PART NO. QTY 1 3842853 2 Exhaust pipe extensi 2 3850999 4 Plug 3 3850740 4 Plug 4 3863191 2 Gasket kit 4 Gasket 5 3860582 8 Flange screw 6 3860582 6 Flange screw 3853547 2 Flange screw

7744930_G8A- 251- 54171235 8.1GiI-G, 8.1GXiI-F

DESCRIPTION

NOTES

L=32mm L=51mm

54550

Upd:6/30/2022

Intake Manifold

251 8.1GXiI-F

15

16

14

10 11

3

8

6

1

5

9

7

12

13

4

2 4

Upd:6/30/2022

54788

7744930_G8A -251 -54171249 8.1GiI-G, 8.1GXiI-F

Intake Manifold

251

8.1GXiI-F REF PART NO. QTY 1 (3808519) 1 Inlet pipe 2 1 Shield 3 3808529 10 Bolt 4 3808528 1 Intake gasket 5 3861023 1 Gasket 6 (3861001) 1 Cover 7 2 Stud 8 2 Nut 9 3819138 1 Tube 10 3863006 1 Cap 11 947542 1 Flange screw 12 3857486 3 Stud 13 3589254 1 Hose 14 3818428 1 Cover 15 3861896 1 Decal 16 946544 3 Flange screw

7744930_G8A- 251- 54171249 8.1GiI-G, 8.1GXiI-F

DESCRIPTION

NOTES part not sold

part not sold part not sold

8.1GXi

54788

Upd:6/30/2022

Intake Manifold

251 8.1GiI-G

15

16

14

10 11

3

8

6

1

5

9

7

12

13

4

2 4

Upd:6/30/2022

54788

7744930_G8A -251 -54171248 8.1GiI-G, 8.1GXiI-F

Intake Manifold

251

8.1GiI-G REF PART NO. QTY 1 (3808519) 1 Inlet pipe 2 1 Shield 3 3808529 10 Bolt 4 3808528 1 Intake gasket 5 3861023 1 Gasket 6 (3861001) 1 Cover 7 2 Stud 8 2 Nut 9 3819138 1 Tube 10 3863006 1 Cap 11 947542 1 Flange screw 12 3857486 3 Stud 13 3589254 1 Hose 14 3818428 1 Cover 15 3861895 1 Decal 16 946544 3 Flange screw

7744930_G8A- 251- 54171248 8.1GiI-G, 8.1GXiI-F

DESCRIPTION

NOTES part not sold

part not sold part not sold

8.1Gi

54788

Upd:6/30/2022

Throttle Body and Throttle Cable Connection

256 8.1GiI-G, 8.1GXiI-F

3 1

2 4

5 6

14 13

11

8 17

7

10 16

15

9

12

23

18

22

24

7 22

16 23

19 20 19 20 21 Upd:6/30/2022

54773

7744930_G8A -256 -54171221 8.1GiI-G, 8.1GXiI-F

Throttle Body and Throttle Cable Connection

256

8.1GiI-G, 8.1GXiI-F REF PART NO. QTY 1 3817844 1 Throttle body 1 Valve, idle air control 1 Sensor, throttle position 1 Control, throttle position 2 3857476 1 Gasket 3 981124 3 Flange nut 4 3857486 3 Stud 5 3818427 1 Flame shield 6 3863442 1 Hose clamp 7 3819670 1 Bracket 8 981124 1 Flange nut 9 (3850266) 1 Anchor 10 (3852019) 1 Retainer 11 (3852048) 1 Screw 12 3852118 1 Nut 13 3850941 1 Adapter 14 3852193 1 Washer 15 3852052 1 Split pin 16 3817845 1 Bracket 17 947542 2 Flange screw 18 983643 1 Flange screw 19 (3852019) 2 Retainer 20 (3850266) 2 Anchor 21 963105 2 Lock nut 22 3850941 2 Adapter 23 3852193 2 Washer 24 3852052 2 Split pin

7744930_G8A- 256- 54171221 8.1GiI-G, 8.1GXiI-F

DESCRIPTION

NOTES Not serviced Not serviced Not serviced

54773

Upd:6/30/2022

Heat Exchanger

261 8.1GiI-G, 8.1GXiI-F

Upd:6/30/2022

54632

7744930_G8A -261 -54171236 8.1GiI-G, 8.1GXiI-F

Heat Exchanger

261

8.1GiI-G, 8.1GXiI-F REF PART NO. QTY 1 3860907 1 Heat exchanger 2 3858995 1 Anode 3 3858994 2 Screw 4 3858992 2 Cover 5 983191 2 O-ring 6 3858993 2 Gasket 7 3860905 1 Bracket 8 983613 2 Stud 9 980933 1 Washer 10 971095 2 Flange nut 11 3861042 1 Gasket 12 3861526 1 Bracket 13 946441 2 Flange screw 14 3853236 1 Spacer 15 3863443 2 Hose clamp 16 3860914 1 Hose 17 3812304 2 Hose clamp 18 3860915 1 Hose 19 3863438 2 Hose clamp 20 3841406 1 Hose 21 3863441 5 Hose clamp 22 3860908 1 Hose 23 (982967) 1 Hose clamp 24 3812303 1 Hose clamp 25 3817820 1 Hose 26 3863440 2 Hose clamp 27 3808671 1 Hose 28 (982715) 1 Hose clamp 29 3860469 1 Water pipe 30 982714 2 Hose clamp 31 3860913 2 Hose 32 3861159 1 Nipple 33 3807044 1 Elbow nipple 34 861105 1 Expansion tank 35 1674083 1 Pressure cap 36 3858552 1 Decal 37 3861533 1 Hose 38 (982643) 2 Hose clamp 39 (3840753) 1 Bracket 40 3863405 2 Hydraulic hose 41 3861678 1 Hose 42 3860413 3 Hose clamp 43 1 Fuel pump 44 3860589 1 Hose 45 3853597 1 Elbow

7744930_G8A- 261- 54171236 8.1GiI-G, 8.1GXiI-F

DESCRIPTION

NOTES

Warning!

Exhaust riser

54632

Upd:6/30/2022

261

Heat Exchanger, V-drive with Freshwater Cooling

8.1GiI-G, 8.1GXiI-F

Upd:6/30/2022

54629

7744930_G8A -261 -54171257 8.1GiI-G, 8.1GXiI-F

Heat Exchanger, V-drive with Freshwater Cooling

261

8.1GiI-G, 8.1GXiI-F REF PART NO. QTY 1 (3861407) 1 Heat exchanger 2 3858995 1 Anode 3 3858994 2 Screw 4 3858992 2 Cover 5 983191 2 O-ring 6 3858993 2 Gasket 7 3858552 1 Decal 8 3819518 1 Bracket 9 3819522 1 Bracket 10 (3851396) 1 Bar 11 946441 2 Flange screw 12 982285 4 Flange screw 13 945408 4 Flange nut 14 3861453 1 Gasket 15 861105 1 Expansion tank 16 1674083 1 Pressure cap 17 3840778 1 Bracket 18 (3841525) 1 Hose 19 3863438 2 Hose clamp 20 3861485 1 Hose 21 3812303 1 Hose clamp 22 (982967) 1 Hose clamp 23 (3819598) 1 Hose 24 3863441 1 Hose clamp 25 (982715) 1 Hose clamp 26 3860469 1 Water pipe 27 (3819600) 1 Hose 28 (3841527) 1 Hose 29 982714 2 Hose clamp 30 3863441 2 Hose clamp 31 3819516 1 Hose 32 3812304 2 Hose clamp 33 (3819596) 1 Hose 34 3863441 2 Hose clamp 35 3860590 1 Hose 36 (982643) 1 Hose clamp 37 3860413 1 Hose clamp 38 1 Fuel pump 39 3860957 1 Hose 40 (982643) 1 Hose clamp

7744930_G8A- 261- 54171257 8.1GiI-G, 8.1GXiI-F

DESCRIPTION

54629

Upd:6/30/2022

262

Circulation Pump and Thermostat

8.1GiI-G, 8.1GXiI-F

Upd:6/30/2022

54613

7744930_G8A -262 -54171254 8.1GiI-G, 8.1GXiI-F

Circulation Pump and Thermostat

262

8.1GiI-G, 8.1GXiI-F REF PART NO. QTY 1 3861341 1 Circulation pump 2 3861313 1 Pulley 3 3861254 4 Bolt 4 3861246 3 Bolt (3859071) 1 Bolt 5 3861285 2 Gasket 6 3861308 1 Tube 7 3861245 3 Bolt 8 965185 1 Flange screw 9 3861286 2 Gasket 10 3861298 1 Hose 2 Clamp 11 3861000 1 O-ring 12 3852071 1 O-ring 13 3853983 1 Thermostat 3856961 1 Thermostat 14 (3819500) 1 Housing 15 982702 1 Flange screw 16 969313 1 Flange screw 17 980933 1 Washer 18 3853597 2 Elbow 19 3857816 1 Bushing 20 3860413 4 Hose clamp 21 3860957 1 Hose 22 3808670 1 Hose 23 982644 1 Hose clamp 24 3862693 1 Hose 25 982716 1 Hose clamp 26 3863439 1 Hose clamp 27 3863441 2 Hose clamp 28 3860849 1 Hose 29 982644 1 Hose clamp 30 3860850 1 Hose 31 3863438 2 Hose clamp 32 1 Fuel pump kit 33 3860297 1 Hose

7744930_G8A- 262- 54171254 8.1GiI-G, 8.1GXiI-F

DESCRIPTION

NOTES

L=65mm L=95mm

not sold separately

140°, Use 3856961 for replacement of thermostat 160°

54613

Upd:6/30/2022

262

Circulation Pump and Thermostat Housing, Freshwater Cooling

8.1GiI-G, 8.1GXiI-F

Upd:6/30/2022

54599

7744930_G8A -262 -54171255 8.1GiI-G, 8.1GXiI-F

Circulation Pump and Thermostat Housing, Freshwater Cooling

262

8.1GiI-G, 8.1GXiI-F REF PART NO. QTY 1 3860987 1 Housing 2 3852111 3 Gasket 3 3819501 1 Adapter 4 973096 1 Flange screw 5 965187 1 Flange screw 6 3860585 1 Elbow nipple 7 (982643) 1 Hose clamp 8 3861533 1 Hose 9 3831426 1 Thermostat kit 10 416033 1 Sealing ring 11 3860977 1 Thermostat housing 12 3860163 2 Flange screw 13 3860914 1 Hose 14 3812304 2 Hose clamp 15 3860953 1 Hose 16 3863439 2 Hose clamp 17 982716 1 Hose clamp 18 3842937 1 Cap 19 3860915 1 Hose 20 3863438 2 Hose clamp 21 3861341 1 Circulation pump 22 3861313 1 Pulley 23 3861254 4 Bolt 24 3861246 3 Bolt 1 Screw 25 3861285 2 Gasket 26 3861308 1 Tube, crossover 27 3861286 2 Gasket 28 965185 1 Flange screw 29 3861245 3 Bolt

7744930_G8A- 262- 54171255 8.1GiI-G, 8.1GXiI-F

DESCRIPTION

NOTES

L=65mm L=95mm

54599

Upd:6/30/2022

262

Circulation Pump and Thermostat Housing, V-drive with Freshwater Cooling

8.1GiI-G, 8.1GXiI-F

Upd:6/30/2022

54609

7744930_G8A -262 -54171258 8.1GiI-G, 8.1GXiI-F

Circulation Pump and Thermostat Housing, V-drive with Freshwater Cooling

262

8.1GiI-G, 8.1GXiI-F REF PART NO. QTY 1 3851384 1 Thermostat housing 2 3852111 2 Gasket 3 3860163 2 Flange screw 4 (3861410) 1 Thermostat housing 5 3853391 1 Flange screw 6 3831426 1 Thermostat kit 7 416033 1 Sealing ring 8 3819516 1 Hose 9 3812304 2 Hose clamp 10 3860585 1 Elbow nipple 11 3860957 1 Hose 12 3860413 2 Hose clamp 13 3842937 1 Cap 14 3863439 2 Hose clamp 15 3860953 1 Hose 16 982716 1 Hose clamp 17 (3861433) 1 Hose 18 (3861438) 1 Pipe 19 3863438 4 Hose clamp 20 (3841525) 1 Hose 21 (3863239) 1 Bracket 22 3863445 1 Hose clamp 23 3853405 1 Screw 24 3861308 1 Tube, crossover 25 3861286 2 Gasket 26 965185 1 Flange screw 27 3861245 3 Bolt 28 3861341 1 Circulation pump 29 3861313 1 Pulley 30 3861254 4 Bolt 31 3861246 3 Bolt 1 Screw 32 3861285 2 Gasket

7744930_G8A- 262- 54171258 8.1GiI-G, 8.1GXiI-F

DESCRIPTION

NOTES

L=65mm L=95mm

54609

Upd:6/30/2022

Hot Water Outlet, Freshwater Cooled

262 8.1GiI-G, 8.1GXiI-F

5 1 3

3 6

4

3

5

2 3

6

Upd:6/30/2022

54362

7744930_G8A -262 -54171226 8.1GiI-G, 8.1GXiI-F

Hot Water Outlet, Freshwater Cooled

262

8.1GiI-G, 8.1GXiI-F REF PART NO. QTY 1 3818029 1 Kit 2 3861672 1 Nipple 3 3863439 6 Hose clamp 4 (855844) 1 Thermostat 5 3860613 1 T-nipple 6 X Hose, expansion tank

7744930_G8A- 262- 54171226 8.1GiI-G, 8.1GXiI-F

DESCRIPTION

NOTES

Cut

54362

Upd:6/30/2022

Hot Water Outlet, Seawater Cooled

266 8.1GiI-G, 8.1GXiI-F

1

7

3 6

2

3

7

4

5 9 6 8

Upd:6/30/2022

54640

7744930_G8A -266 -54171225 8.1GiI-G, 8.1GXiI-F

Hot Water Outlet, Seawater Cooled

266

8.1GiI-G, 8.1GXiI-F REF PART NO. QTY 1 3862102 1 Kit 2 3863068 1 T-pipe 3 3863438 2 Hose clamp 4 3862126 1 Fitting 5 3861672 1 Nipple 6 3853813 2 Hose clamp 7 1 Hose, circulation pump 8 X Hose, heater 9 3861669 1 Plug

7744930_G8A- 266- 54171225 8.1GiI-G, 8.1GXiI-F

DESCRIPTION

NOTES

Cut Hose not supplied with kit.

54640

Upd:6/30/2022

Seawater Pump and Hoses

266 8.1GiI-G, 8.1GXiI-F

10

11

9

12

13 14

5 4

3

6 1

8 2 8 7

Upd:6/30/2022

54651

7744930_G8A -266 -54171238 8.1GiI-G, 8.1GXiI-F

Seawater Pump and Hoses

266

8.1GiI-G, 8.1GXiI-F REF PART NO. QTY DESCRIPTION 1 3812518 1 Pump 21212800 1 Pump 3842786 1 Impeller kit 2 959240 3 Hex. socket screw 3 3817686 1 Bracket 4 946441 2 Flange screw 5 3818476 1 Hose 6 3863440 1 Hose clamp 7 3817819 1 Hose 8 3863441 2 Hose clamp 9 3808226 1 Oil cooler (3817834) 1 Heat exchanger 10 3862079 1 Gasket 11 3862656 1 Cap 12 3853389 1 Flange screw 13 3863440 1 Hose clamp 14 3853312 1 Clamp, loop

7744930_G8A- 266- 54171238 8.1GiI-G, 8.1GXiI-F

NOTES replaced by next part number Replaced by 21213664, See ''Seawater Pump Parts''

5000V

54651

Upd:6/30/2022

Seawater Pump and Hoses, Inboard with Freshwater Cooling

266 8.1GiI-G, 8.1GXiI-F

12

13

11

14

15 16

7

6

5 4

3

8 1 10

2 9 10

Upd:6/30/2022

54637

7744930_G8A -266 -54171237 8.1GiI-G, 8.1GXiI-F

Seawater Pump and Hoses, Inboard with Freshwater Cooling

266

8.1GiI-G, 8.1GXiI-F REF PART NO. QTY DESCRIPTION 1 3812518 1 Pump 21212800 1 Pump 3842786 1 Impeller kit 2 959240 3 Hex. socket screw 3 3817812 1 Bracket 4 983613 1 Stud 5 980933 1 Washer 6 971095 1 Flange nut 7 3817824 1 Hose 8 3863440 1 Hose clamp 9 3817820 1 Hose 10 3863440 2 Hose clamp 11 3808226 1 Oil cooler (3817834) 1 Heat exchanger 12 3862079 1 Gasket 13 3862656 1 Cap 14 3853389 1 Flange screw 15 3863440 1 Hose clamp 16 3853312 1 Clamp, loop

7744930_G8A- 266- 54171237 8.1GiI-G, 8.1GXiI-F

NOTES replaced by next part number Replaced by 21213664, See ''Seawater Pump Parts''

5000V

54637

Upd:6/30/2022

Seawater Pump and Hoses, V-drive with Freshwater Cooling

266 8.1GiI-G, 8.1GXiI-F

10

11

9

12

13 14

5 4

3

6 1

8 2 8 7

Upd:6/30/2022

54651

7744930_G8A -266 -54171256 8.1GiI-G, 8.1GXiI-F

Seawater Pump and Hoses, V-drive with Freshwater Cooling

266

8.1GiI-G, 8.1GXiI-F REF PART NO. QTY DESCRIPTION 1 3812518 1 Pump 21212800 1 Pump 3842786 1 Impeller kit 2 959240 3 Hex. socket screw 3 3817686 1 Bracket 4 946441 2 Flange screw 5 3818476 1 Hose 6 3863440 1 Hose clamp 7 3817819 1 Hose 8 3863441 2 Hose clamp 9 3808226 1 Oil cooler (3817834) 1 Heat exchanger 10 3862079 1 Gasket 11 3862656 1 Cap 12 3853389 1 Flange screw 13 3863440 1 Hose clamp 14 3853312 1 Clamp, loop

7744930_G8A- 266- 54171256 8.1GiI-G, 8.1GXiI-F

NOTES replaced by next part number Replaced by 21213664, See ''Seawater Pump Parts''

5000V

54651

Upd:6/30/2022

Seawater Pump Parts

266 8.1GiI-G, 8.1GXiI-F

Upd:6/30/2022

54645

7744930_G8A -266 -54163080 8.1GiI-G, 8.1GXiI-F

Seawater Pump Parts

266

8.1GiI-G, 8.1GXiI-F REF PART NO. QTY 1 21212800 1 Pump 2 21213664 1 Impeller kit 3 21212794 1 Impeller 4 3858938 1 O-ring 5 1 Lubricant, glycerin 6 21951332 1 Screw kit 7 4 Screw 8 4 O-ring 9 827247 1 Sealing ring

7744930_G8A- 266- 54163080 8.1GiI-G, 8.1GXiI-F

DESCRIPTION

NOTES

not sold separately not sold separately not sold separately

54645

Upd:6/30/2022

Ignition

280 8.1GiI-G, 8.1GXiI-F

Upd:6/30/2022

54731

7744930_G8A -280 -54170098 8.1GiI-G, 8.1GXiI-F

Ignition

280

8.1GiI-G, 8.1GXiI-F REF PART NO. QTY 1 3859078 8 Ignition coil 2 3861258 16 Bolt 3 3861295 1 Ignition cable kit 4 3861377 12 Retainer 5 3861392 4 Bracket 6 946441 2 Flange screw 7 3861326 2 Spark plug kit 3861327 X Spark plug kit

7744930_G8A- 280- 54170098 8.1GiI-G, 8.1GXiI-F

DESCRIPTION

NOTES

4 pack 24 pack

54731

Upd:6/30/2022

Electronic Engine Control

284 8.1GXiI-F

3 2

1

15 12 13

11

14 16

10

8 9

7

18

5

17 4 19 20 6

Upd:6/30/2022

54728

7744930_G8A -284 -54171241 8.1GiI-G, 8.1GXiI-F

Electronic Engine Control

284

8.1GXiI-F REF PART NO. QTY 1 3843561 1 Module 2 3843651 4 Flange screw 3 3817811 1 Bracket 4 3861301 2 Knock sensor 5 3842442 1 Sensor 6 3842440 1 Fitting 7 3857816 1 Bushing 8 3808516 1 Sensor, crankshaft position 9 1 O-ring 10 3861262 1 Bolt 11 3862500 2 Temperature sensor 12 3854527 1 Sensor, MAT 13 3861321 1 Sensor, MAP 14 3858988 1 Seal 15 3861240 1 Bolt 16 3850397 1 Switch, coolant water temp.

17 3808513 1 Sensor, camshaft position 18 O-ring 19 (3859072) 1 Bolt 20 1 Spacer

7744930_G8A- 284- 54171241 8.1GiI-G, 8.1GXiI-F

DESCRIPTION

54728

Upd:6/30/2022

Electronic Engine Control

284 8.1GiI-G

3 2

1

15 12 13

11

14 16

10

8 9

7

18

5

17 4 19 20 6

Upd:6/30/2022

54728

7744930_G8A -284 -54171240 8.1GiI-G, 8.1GXiI-F

Electronic Engine Control

284

8.1GiI-G REF PART NO. QTY 1 3843557 1 Module 2 3843651 4 Flange screw 3 3817811 1 Bracket 4 3861301 2 Knock sensor 5 3842442 1 Sensor 6 3842440 1 Fitting 7 3857816 1 Bushing 8 3808516 1 Sensor, crankshaft position 9 1 O-ring 10 3861262 1 Bolt 11 3862500 2 Temperature sensor 12 3854527 1 Sensor, MAT 13 3861321 1 Sensor, MAP 14 3858988 1 Seal 15 3861240 1 Bolt 16 3850397 1 Switch, coolant water temp.

17 3808513 1 Sensor, camshaft position 18 O-ring 19 (3859072) 1 Bolt 20 1 Spacer

7744930_G8A- 284- 54171240 8.1GiI-G, 8.1GXiI-F

DESCRIPTION

54728

Upd:6/30/2022

Serpentine Belt and Alternator

321 8.1GiI-G, 8.1GXiI-F

16 18

14

17

10 7

8 2 1 15 12

9

5

4 6

11 13 3

Upd:6/30/2022

54817

7744930_G8A -321 -54171250 8.1GiI-G, 8.1GXiI-F

Serpentine Belt and Alternator

321

8.1GiI-G, 8.1GXiI-F REF PART NO. QTY 1 3819033 1 Bracket 2 3863175 2 Bushing 3 3863274 1 Decal 4 3861016 3 Bolt 5 3843813 1 Stud 6 971098 1 Flange lock nut 7 3817291 1 Belt 8 3587858 1 Belt tensioner 9 965187 2 Flange screw 10 3861009 1 Pulley 11 1 Pump, sea water 12 1 Pulley, circulation pump 13 3860201 1 Idler pulley 14 3862665 1 Alternator 15 947790 2 Flange screw 16 945408 1 Flange nut 17 (3852208) 1 Screw 18 3852520 1 Washer

7744930_G8A- 321- 54171250 8.1GiI-G, 8.1GXiI-F

DESCRIPTION

54817

Upd:6/30/2022

Starter

331 8.1GiI-G, 8.1GXiI-F

7 6

8

5

4

1

2 3

Upd:6/30/2022

54597

7744930_G8A -331 -54170547 8.1GiI-G, 8.1GXiI-F

Starter

331

8.1GiI-G, 8.1GXiI-F REF PART NO. QTY 1 3862985 1 Starter motor 3803147 1 Starter motor, reman 2 (3853558) 2 Screw 3 982679 2 Toothed washer 4 949874 1 Flange lock nut 5 (3852054) 1 Washer 6 855314 1 Spacer nut 7 947107 1 Flange screw 8 855798 1 Protecting sleeve

7744930_G8A- 331- 54170547 8.1GiI-G, 8.1GXiI-F

DESCRIPTION

54597

Upd:6/30/2022

Engine Harnesses

370 8.1GiI-G, 8.1GXiI-F

1

23

22 13 14

19 18

8

15

10 4

3

16

2 11

12 6

5

7 8 1

9 17

2

11

12 20 21

Upd:6/30/2022

54741

7744930_G8A -370 -54171239 8.1GiI-G, 8.1GXiI-F

Engine Harnesses

370

8.1GiI-G, 8.1GXiI-F REF PART NO. QTY DESCRIPTION 1 (3817809) 1 Wiring harness 2 1 Fuse box 3 3858809 1 Relay 4 3841366 2 Relay 5 3841369 1 Fuse 6 3841370 1 Fuse 3841371 1 Fuse 7 3841373 1 Fuse 3863403 1 Fuse 3841372 1 Fuse 3861373 1 Fuse 3861374 1 Fuse 8 1 Cover plate 9 3843887 1 Bracket 10 3819660 1 Bracket 11 3840402 2 Mounting base 12 3852118 2 Nut 13 (3852146) 1 Clamp 3852434 1 Clamp 3852490 1 Attaching clamp 14 946441 2 Flange screw 15 3862663 1 Bracket 16 946441 2 Flange screw 17 (3852825) 1 Retainer 18 (3852208) 3 Screw 19 3863440 1 Hose clamp 20 3861297 1 Wiring harness, fuel injector 21 3863052 2 Wiring harness, ignition 22 3842396 1 Plug 23 3817974 1 Alarm

7744930_G8A- 370- 54171239 8.1GiI-G, 8.1GXiI-F

NOTES not sold separately

50A 20A 40A 5A 7.5A 10A 15A 20A not sold separately Used on V-drives with freshwater cooling.

D=.375'' (9.5mm) D=.750'' (19.0mm) D=1.44'' (36mm)

For dual stations.

Mounted at the helm.

54741

Upd:6/30/2022

Connecting Components for Inboard Transmissions

442 8.1GiI-G, 8.1GXiI-F

8

2

9 1

1 3

3

4

10

7

6

11

5

6

7

2

1

3

4

6

7

5

16 2

17 15 3

4

1 3 14 6

7

5 12

Upd:6/30/2022

13

54753

7744930_G8A -442 -54171246 8.1GiI-G, 8.1GXiI-F

Connecting Components for Inboard Transmissions

442

8.1GiI-G, 8.1GXiI-F REF PART NO. QTY 1 3808226 1 Oil cooler 2 (3861441) 1 Oil hose 3861442 1 Oil hose 3 1 Flywheel housing 4 (3853558) 2 Screw 5 953517 4 Stud 6 3854496 4 Washer 7 950355 4 Lock nut 8 (3861441) 1 Oil hose 1 Oil hose 9 (191114) 2 Elbow nipple 10 955556 2 Hexagon screw 11 (953540) 4 Stud 12 953519 6 Stud 13 3854496 6 Washer 14 950355 6 Lock nut 15 (3817834) 1 Heat exchanger 16 3861442 2 Oil hose 17 (191114) 1 Elbow nipple

7744930_G8A- 442- 54171246 8.1GiI-G, 8.1GXiI-F

DESCRIPTION

NOTES L=559mm L=762mm

L=559mm L=838mm

L=762mm

54753

Upd:6/30/2022

Shift Cable Connection

442 8.1GiI-G, 8.1GXiI-F

Upd:6/30/2022

54588

7744930_G8A -442 -54171245 8.1GiI-G, 8.1GXiI-F

Shift Cable Connection

442

8.1GiI-G, 8.1GXiI-F REF PART NO. QTY 1 (3818135) 1 Bracket 2 946440 2 Flange screw 3 949874 2 Flange lock nut 4 819068 1 Washer 5 21471054 1 Bracket 6 955246 2 Hexagon screw 7 3841580 1 Cube 8 3852193 1 Washer 9 3852052 1 Split pin 10 949874 1 Flange lock nut 11 21471054 2 Bracket 12 819068 2 Washer 13 965204 1 Flange screw 14 3589659 2 Cube 15 3589662 1 Pin 16 3852193 1 Washer 17 3852052 1 Split pin

7744930_G8A- 442- 54171245 8.1GiI-G, 8.1GXiI-F

DESCRIPTION

54588

Upd:6/30/2022

Repair Kits

990

8.1GXiI-F REF PART NO. QTY 1 3863399 1 Longblock 2 (3861413) 1 Overhaul gasket kit 3861283 1 Cylinder head gasket 3861284 1 Cylinder head gasket 3861287 2 Gasket 3861282 14 Gasket 3861319 1 Seal 3861281 1 Gasket 3861317 16 Valve stem seal 3861291 2 Sealing kit 3850423 1 O-ring 3850424 1 O-ring 3860413 2 Hose clamp 3857476 1 Gasket 3852472 2 Gasket 3863191 1 Gasket kit 2 Gasket, exhaust riser 3861290 1 Intake gasket 3808528 1 Intake gasket 3861285 2 Gasket 3861286 2 Gasket 3852111 3 Gasket (3852170) 1 Clamp 3861268 1 Sealing kit 3861023 1 Gasket (982643) 9 Hose clamp 982644 8 Hose clamp 982645 4 Hose clamp 982646 2 Clamp 3 (3861414) 1 Overhaul gasket kit (3861413) 1 Overhaul gasket kit 3861318 1 Seal 3853273 6 Nut 3861288 1 Gasket 3851981 1 Washer 3853674 1 O-ring 3852033 1 O-ring 3861379 1 O-ring 3852470 1 O-ring 3850115 2 Retainer 3587651 1 Kit 3861000 1 O-ring 3852071 1 O-ring 3852497 1 O-ring

7744930_G8A- 990- 54171211 8.1GiI-G, 8.1GXiI-F

DESCRIPTION

NOTES Upper engine

not sold separately

Total engine

Upd:6/30/2022

Repair Kits

990

8.1GiI-G REF PART NO. QTY 1 3863398 1 Longblock 2 (3861413) 1 Overhaul gasket kit 3861283 1 Cylinder head gasket 3861284 1 Cylinder head gasket 3861287 2 Gasket 3861282 14 Gasket 3861319 1 Seal 3861281 1 Gasket 3861317 16 Valve stem seal 3861291 2 Sealing kit 3850423 1 O-ring 3850424 1 O-ring 3860413 2 Hose clamp 3857476 1 Gasket 3852472 2 Gasket 3863191 1 Gasket kit 2 Gasket, exhaust riser 3861290 1 Intake gasket 3808528 1 Intake gasket 3861285 2 Gasket 3861286 2 Gasket 3852111 3 Gasket (3852170) 1 Clamp 3861268 1 Sealing kit 3861023 1 Gasket (982643) 9 Hose clamp 982644 8 Hose clamp 982645 4 Hose clamp 982646 2 Clamp 3 (3861414) 1 Overhaul gasket kit (3861413) 1 Overhaul gasket kit 3861318 1 Seal 3853273 6 Nut 3861288 1 Gasket 3851981 1 Washer 3853674 1 O-ring 3852033 1 O-ring 3861379 1 O-ring 3852470 1 O-ring 3850115 2 Retainer 3587651 1 Kit 3861000 1 O-ring 3852071 1 O-ring 3852497 1 O-ring

7744930_G8A- 990- 54171210 8.1GiI-G, 8.1GXiI-F

DESCRIPTION

NOTES Upper engine

not sold separately

Total engine

Upd:6/30/2022

General, Engine with Mounting and Equipment

REF 200 Engine Information, General

7744930_G8A- 20- 20 8.1GiI-G, 8.1GXiI-F

DESCRIPTION

20 SEE SEC. 200

Upd:6/30/2022

Engine Information, General

200

Maintenance Parts, 8.1L

DESCRIPTION

SEE SEC. NOTES 54161176 8.1GiI-G, 8.1GXiI-F

7744930_G8A- 200- 200

Upd:6/30/2022

8.1GiI-G, 8.1GXiI-F

Engine

REF 211 212 214 216 217 218

DESCRIPTION Cylinder Head Cylinder Block, Flywheel Housing Valve Mechanism, Cam Follower and Rocker Arm Shaft Crankshaft, Flywheel and Ring Gear, Damper Vibration Oil Pan Engine Mounting

7744930_G8A- 21- 21 8.1GiI-G, 8.1GXiI-F

21 SEE SEC. 211 212 214 216 217 218

Upd:6/30/2022

Cylinder Head

211 DESCRIPTION

Cylinder Head

7744930_G8A- 211- 211 8.1GiI-G, 8.1GXiI-F

SEE SEC. NOTES 54171190 8.1GiI-G, 8.1GXiI-F

Upd:6/30/2022

Cylinder Block, Flywheel Housing

DESCRIPTION Cylinder Block and Flywheel Housing

7744930_G8A- 212- 212 8.1GiI-G, 8.1GXiI-F

212 SEE SEC. NOTES 54170070 8.1GiI-G, 8.1GXiI-F

Upd:6/30/2022

Valve Mechanism, Cam Follower and Rocker Arm Shaft

DESCRIPTION Camshaft and Valve Train Camshaft and Valve Train

7744930_G8A- 214- 214 8.1GiI-G, 8.1GXiI-F

214 SEE SEC. NOTES 54170517 8.1GXiI-F 54170516 8.1GiI-G

Upd:6/30/2022

Crankshaft, Flywheel and Ring Gear, Damper Vibration

DESCRIPTION Crankshaft and Related Parts Crankshaft and Related Parts

7744930_G8A- 216- 216 8.1GiI-G, 8.1GXiI-F

216 SEE SEC. NOTES 54171228 8.1GXiI-F 54171227 8.1GiI-G

Upd:6/30/2022

Oil Pan

217 DESCRIPTION

Lubricating System Oil Pan and Oil Pump

7744930_G8A- 217- 217 8.1GiI-G, 8.1GXiI-F

SEE SEC. NOTES 54171192 8.1GiI-G, 8.1GXiI-F 54171229 8.1GiI-G, 8.1GXiI-F

Upd:6/30/2022

Engine Mounting

DESCRIPTION Motor and Transmission Mounts, 5000V Motor and Transmission Mounts, HSW630D Motor and Transmission Mounts, HSW630V, HSW630A Motor and Transmission Mounts, HSW800A2

7744930_G8A- 218- 218 8.1GiI-G, 8.1GXiI-F

218 SEE SEC. 54170553 54170519 54170520 54171247

NOTES 8.1GiI-G, 8.1GXiI-F 8.1GiI-G, 8.1GXiI-F 8.1GiI-G, 8.1GXiI-F 8.1GiI-G, 8.1GXiI-F

Upd:6/30/2022

Fuel System, General

230 DESCRIPTION

Fuel System

7744930_G8A- 230- 230 8.1GiI-G, 8.1GXiI-F

SEE SEC. NOTES 54171232 8.1GiI-G, 8.1GXiI-F

Upd:6/30/2022

Fuel System

REF 230 Fuel System, General

7744930_G8A- 23- 23 8.1GiI-G, 8.1GXiI-F

23 DESCRIPTION

SEE SEC. 230

Upd:6/30/2022

Inlet and Exhaust System

REF 251 Inlet and Exhaust Manifolds 256 Air Filter, Throttle Housing

7744930_G8A- 25- 25 8.1GiI-G, 8.1GXiI-F

25 DESCRIPTION

SEE SEC. 251 256

Upd:6/30/2022

Inlet and Exhaust Manifolds

251 DESCRIPTION

Exhaust Exhaust, 3'' Risers Exhaust, 6'' Risers Intake Manifold Intake Manifold

7744930_G8A- 251- 251 8.1GiI-G, 8.1GXiI-F

SEE SEC. 54171233 54171234 54171235 54171249 54171248

NOTES 8.1GiI-G, 8.1GXiI-F 8.1GiI-G, 8.1GXiI-F 8.1GiI-G, 8.1GXiI-F 8.1GXiI-F 8.1GiI-G

Upd:6/30/2022

Air Filter, Throttle Housing

DESCRIPTION Throttle Body and Throttle Cable Connection

7744930_G8A- 256- 256 8.1GiI-G, 8.1GXiI-F

256 SEE SEC. NOTES 54171221 8.1GiI-G, 8.1GXiI-F

Upd:6/30/2022

Cooling System

REF DESCRIPTION 261 Radiator and Connections, Coolant Filter, Expansion Tank 262 Coolant Pump and Thermostat 266 Sea Water System, Sea Water Pump

7744930_G8A- 26- 26 8.1GiI-G, 8.1GXiI-F

26 SEE SEC. 261 262 266

Upd:6/30/2022

Radiator and Connections, Coolant Filter, Expansion Tank

DESCRIPTION Heat Exchanger Heat Exchanger, V-drive with Freshwater Cooling

7744930_G8A- 261- 261 8.1GiI-G, 8.1GXiI-F

261 SEE SEC. NOTES 54171236 8.1GiI-G, 8.1GXiI-F 54171257 8.1GiI-G, 8.1GXiI-F

Upd:6/30/2022

Coolant Pump and Thermostat

DESCRIPTION Circulation Pump and Thermostat Circulation Pump and Thermostat Housing, Freshwater Cooling Circulation Pump and Thermostat Housing, V-drive with Freshwater Cooling Hot Water Outlet, Freshwater Cooled

7744930_G8A- 262- 262 8.1GiI-G, 8.1GXiI-F

262 SEE SEC. 54171254 54171255 54171258 54171226

NOTES 8.1GiI-G, 8.1GXiI-F 8.1GiI-G, 8.1GXiI-F 8.1GiI-G, 8.1GXiI-F 8.1GiI-G, 8.1GXiI-F

Upd:6/30/2022

Sea Water System, Sea Water Pump

DESCRIPTION Hot Water Outlet, Seawater Cooled Seawater Pump and Hoses Seawater Pump and Hoses, Inboard with Freshwater Cooling Seawater Pump and Hoses, V-drive with Freshwater Cooling Seawater Pump Parts

7744930_G8A- 266- 266 8.1GiI-G, 8.1GXiI-F

266 SEE SEC. 54171225 54171238 54171237 54171256 54163080

NOTES 8.1GiI-G, 8.1GXiI-F 8.1GiI-G, 8.1GXiI-F 8.1GiI-G, 8.1GXiI-F 8.1GiI-G, 8.1GXiI-F 8.1GiI-G, 8.1GXiI-F

Upd:6/30/2022

Ignition and Control Systems

REF 280 General, Ignition and Control System 284 Control System, Fuel Supply

7744930_G8A- 28- 28 8.1GiI-G, 8.1GXiI-F

28 DESCRIPTION

SEE SEC. 280 284

Upd:6/30/2022

General, Ignition and Control System

DESCRIPTION Ignition

7744930_G8A- 280- 280 8.1GiI-G, 8.1GXiI-F

280 SEE SEC. NOTES 54170098 8.1GiI-G, 8.1GXiI-F

Upd:6/30/2022

Control System, Fuel Supply

284 DESCRIPTION

Electronic Engine Control Electronic Engine Control

7744930_G8A- 284- 284 8.1GiI-G, 8.1GXiI-F

SEE SEC. NOTES 54171241 8.1GXiI-F 54171240 8.1GiI-G

Upd:6/30/2022

Alternator, Charging, Electric Motor, Electric Drives

REF 321 Alternator

7744930_G8A- 32- 32 8.1GiI-G, 8.1GXiI-F

DESCRIPTION

32 SEE SEC. 321

Upd:6/30/2022

Alternator

321 DESCRIPTION

Serpentine Belt and Alternator

7744930_G8A- 321- 321 8.1GiI-G, 8.1GXiI-F

SEE SEC. NOTES 54171250 8.1GiI-G, 8.1GXiI-F

Upd:6/30/2022

Starting System

REF 331 Starter Motor

7744930_G8A- 33- 33 8.1GiI-G, 8.1GXiI-F

33 DESCRIPTION

SEE SEC. 331

Upd:6/30/2022

Starter Motor

331 DESCRIPTION

Starter

7744930_G8A- 331- 331 8.1GiI-G, 8.1GXiI-F

SEE SEC. NOTES 54170547 8.1GiI-G, 8.1GXiI-F

Upd:6/30/2022

Cables and Fuses

REF 370 General and Wiring Diagrams

7744930_G8A- 37- 37 8.1GiI-G, 8.1GXiI-F

37 DESCRIPTION

SEE SEC. 370

Upd:6/30/2022

General and Wiring Diagrams

DESCRIPTION Engine Harnesses

7744930_G8A- 370- 370 8.1GiI-G, 8.1GXiI-F

370 SEE SEC. NOTES 54171239 8.1GiI-G, 8.1GXiI-F

Upd:6/30/2022

Marine Propulsion

REF 442 Reversing Gear

7744930_G8A- 44- 44 8.1GiI-G, 8.1GXiI-F

44 DESCRIPTION

SEE SEC. 442

Upd:6/30/2022

Reversing Gear

DESCRIPTION Connecting Components for Inboard Transmissions Shift Cable Connection

7744930_G8A- 442- 442 8.1GiI-G, 8.1GXiI-F

442 SEE SEC. NOTES 54171246 8.1GiI-G, 8.1GXiI-F 54171245 8.1GiI-G, 8.1GXiI-F

Upd:6/30/2022

Miscellaneous, Repair Kits

990 DESCRIPTION

Repair Kits Repair Kits

7744930_G8A- 990- 990 8.1GiI-G, 8.1GXiI-F

SEE SEC. NOTES 54171211 8.1GXiI-F 54171210 8.1GiI-G

Upd:6/30/2022

Miscellaneous, Repair Kits

REF 990 Miscellaneous, Repair Kits

7744930_G8A- 99- 99 8.1GiI-G, 8.1GXiI-F

99 DESCRIPTION

SEE SEC. 990

Upd:6/30/2022

8.1GiI-G, 8.1GXiI-F

REF 20 21 23 25 26 28 32 33 37 44 99

DESCRIPTION General, Engine with Mounting and Equipment Engine Fuel System Inlet and Exhaust System Cooling System Ignition and Control Systems Alternator, Charging, Electric Motor, Electric Drives Starting System Cables and Fuses Marine Propulsion Miscellaneous, Repair Kits

7744930_G8A- - TOC 8.1GiI-G, 8.1GXiI-F

SEE SEC. 20 21 23 25 26 28 32 33 37 44 99

Upd:6/30/2022