Volvo Penta 8.1GiCE-J, 8.1GiCE-JF, 8.1GiCE-M Parts Manual PDF

Maintenance Parts, 8.1L

200 8.1GiCE-J, 8.1GiCE-JF, 8.1GiCE-M

Upd:6/29/2022

54758

7748560_G8A -200 -54161213 8.1GiCE-J, 8.1GiCE-JF, 8.1GiCE-M

Maintenance Parts, 8.1L

200

8.1GiCE-J, 8.1GiCE-JF, 8.1GiCE-M REF PART NO. QTY 1 21213664 1 Impeller kit 2 3847644 1 Fuel filter 3 8692305 1 Oil filter 4 7 Oil X 21681794 7 Oil 21681795 2 Oil 21681796 1 Oil 21681797 1 Oil 3847302 7 Oil 3847303 2 Oil 3847304 1 Oil 3847305 1 Oil X Oil 21363429 7 Oil 21363430 2 Oil 21363431 1 Oil 5 3853983 1 Thermostat 6 3852071 1 O-ring 7 3861000 1 O-ring 8 3831426 1 Thermostat kit 9 416033 1 Sealing ring 10 3852111 1 Gasket 11 3861326 2 Spark plug kit 12 3861295 1 Ignition cable kit 13 1141674 1 Coolant, green 21646481 1 Coolant, green 1141647 1 Coolant, green

7748560_G8A- 200- 54161213 8.1GiCE-J, 8.1GiCE-JF, 8.1GiCE-M

DESCRIPTION

NOTES

Fill level is determined by dipstick USA Synthetic, quart Synthetic, gallon Synthetic, 5 gal Synthetic, 55 gal Mineral, quart Mineral, gallon Mineral, 5 gal Mineral, 55 gal Europe and other markets Premium, 1L Premium, 5L Premium, 20L For seawater cooled engine

For freshwater cooled engine

5L, ready-mixed 210L, ready-mixed 210L, full strength

54758

Upd:6/29/2022

Longblock

210 8.1GiCE-J, 8.1GiCE-JF, 8.1GiCE-M

1

Upd:6/29/2022

54717

7748560_G8A -210 -54161363 8.1GiCE-J, 8.1GiCE-JF, 8.1GiCE-M

Longblock

210

8.1GiCE-J, 8.1GiCE-JF, 8.1GiCE-M REF PART NO. QTY DESCRIPTION 1 3863398 1 Longblock

7748560_G8A- 210- 54161363 8.1GiCE-J, 8.1GiCE-JF, 8.1GiCE-M

NOTES Image is a generic picture of longblock, details about included parts are in parts bulletin.

8.1Gi, 8.1OSi

54717

Upd:6/29/2022

Cylinder Head

211 8.1GiCE-J, 8.1GiCE-JF, 8.1GiCE-M

8 9 6

7

4 5

1 3

2

11

13

10

12

Upd:6/29/2022

54718

7748560_G8A -211 -54158442 8.1GiCE-J, 8.1GiCE-JF, 8.1GiCE-M

Cylinder Head

211

8.1GiCE-J, 8.1GiCE-JF, 8.1GiCE-M REF PART NO. QTY 1 3808517 1 Cylinder head 3808518 1 Cylinder head 2 3861284 1 Cylinder head gasket 3861283 1 Cylinder head gasket 3 3861253 8 Bolt 4 3861252 4 Bolt 5 3861251 24 Bolt 6 3859080 2 Valve cover 7 3861287 2 Gasket 8 3861260 14 Bolt 9 3861282 14 Gasket 10 40005332 1 Lifting eye 11 3888672 1 Bracket 12 3863139 1 Screw 13 982702 2 Flange screw

7748560_G8A- 211- 54158442 8.1GiCE-J, 8.1GiCE-JF, 8.1GiCE-M

DESCRIPTION

NOTES Starboard Port Starboard Port L=52mm L=86mm L=103mm

Port Starboard

54718

Upd:6/29/2022

Cylinder Block and Flywheel Housing

212 8.1GiCE-J, 8.1GiCE-JF, 8.1GiCE-M

12 1

6 5

7 9

13

8

2

10 11

4 3

17 14 21

18

19 22 20

15 16

Upd:6/29/2022

54700

7748560_G8A -212 -54158443 8.1GiCE-J, 8.1GiCE-JF, 8.1GiCE-M

Cylinder Block and Flywheel Housing

212

8.1GiCE-J, 8.1GiCE-JF, 8.1GiCE-M REF PART NO. QTY 1 1 Cylinder block 2 5 Bearing cap 3 3861256 10 Bolt 4 3861331 10 Stud 5 3861306 4 Locating pin 6 3856001 2 Pin 7 3593583 2 Fitting 8 21114522 2 Drain plug 3849500 1 Plug 9 976970 1 O-ring 10 3849892 1 Retainer 11 3861669 2 Plug 12 3853348 1 Core plug 13 3855972 2 Pin 14 3808573 1 Flywheel housing 15 3854604 1 Cover 16 3852421 4 Screw 17 982702 1 Flange screw 3863139 1 Screw 965222 2 Flange screw 18 980933 2 Washer 19 3852046 2 Tab washer 20 3857937 2 Stud 21 971071 6 Hexagon nut 22 982679 4 Toothed washer

7748560_G8A- 212- 54158443 8.1GiCE-J, 8.1GiCE-JF, 8.1GiCE-M

DESCRIPTION

NOTES See ''Longblock'' section part not sold

Replaced by 21114522, not sold separately not sold separately

L=25mm L=35mm L=65mm

54700

Upd:6/29/2022

Camshaft and Valve Train

214 8.1GiCE-J, 8.1GiCE-JF, 8.1GiCE-M

Upd:6/29/2022

54715

7748560_G8A -214 -54170516 8.1GiCE-J, 8.1GiCE-JF, 8.1GiCE-M

Camshaft and Valve Train

214

8.1GiCE-J, 8.1GiCE-JF, 8.1GiCE-M REF PART NO. QTY 1 3861265 1 Camshaft 2 3855972 1 Pin 3 (3856881) 1 Bearing kit 4 3861332 1 Chain 5 3808515 1 Gear 6 3861329 1 Chain gear 7 3861248 3 Bolt 8 3855998 1 Retainer 9 3861244 2 Bolt 10 3808514 1 Timing gear cover 11 3861319 1 Seal 12 3861281 1 Gasket 13 3808513 1 Sensor, camshaft position 14 3861247 6 Bolt 15 3861336 8 Exhaust valve 3861337 1 Exhaust valve 3861338 1 Exhaust valve 3861339 8 Inlet valve 3861237 1 Inlet valve 3861257 1 Inlet valve 16 3855988 16 Valve 17 3861317 16 Valve stem seal 18 3861335 16 Valve spring 19 3855977 16 Cap 20 3853351 32 Valve cotter 21 3861316 16 Rocker arm 22 3853649 16 Nut 23 3861232 16 Ball 24 3861330 16 Stud 25 3861294 8 Guide 26 3861314 8 Push rod 3861315 8 Push rod 27 3855987 16 Tappet 28 3855999 1 Retainer 29 3861248 7 Bolt 30 3856000 8 Guide

7748560_G8A- 214- 54170516 8.1GiCE-J, 8.1GiCE-JF, 8.1GiCE-M

DESCRIPTION

NOTES

Standard O.S=0.015'' O.S=0.030'' Standard O.S=0.015'' O.S=0.030''

Intake Exhaust

54715

Upd:6/29/2022

Crankshaft and Related Parts

216 8.1GiCE-J, 8.1GiCE-JF, 8.1GiCE-M

Upd:6/29/2022

54702

7748560_G8A -216 -54171262 8.1GiCE-J, 8.1GiCE-JF, 8.1GiCE-M

Crankshaft and Related Parts

216

8.1GiCE-J, 8.1GiCE-JF, 8.1GiCE-M REF 1 2 3 4 5

6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21

PART NO. QTY (3808530) 1 Crankshaft 3861307 1 Locating pin 3861303 1 Pin 3861236 1 Main bearing kit 3808523 4 Piston kit 3808525 4 Piston kit (3808526) 1 Piston kit (3808527) 1 Piston kit 8 Piston pin, floating (3818500) 8 Retainer (21166941) 8 Connecting rod (3859076) 16 Bolt 3859077 16 Nut 3861311 8 Piston ring kit (3861312) 1 Piston ring 3861233 8 Bearing kit 3861274 1 Absorber 3861340 1 Washer 3861264 1 Bolt 3861318 1 Seal 3861277 1 Flywheel 3861303 2 Pin 3861383 6 Stud 3853962 1 Rubber coupling 3853273 6 Nut

7748560_G8A- 216- 54171262 8.1GiCE-J, 8.1GiCE-JF, 8.1GiCE-M

DESCRIPTION

NOTES

Standard, Starboard Standard, Port O.S=0.030'', Starboard O.S=0.030'', Port not sold separately

not sold separately Standard O.S=0.030''

54702

Upd:6/29/2022

Jackshaft

216 8.1GiCE-J, 8.1GiCE-JF, 8.1GiCE-M

6 45 3

2

7

1

8

10 9 12 14 11

17

20 21 18 22 20

16 13 15 19

30 30 27 29 23

24

26 28

25

33 32

29 31 31

Upd:6/29/2022

54707

7748560_G8A -216 -54170073 8.1GiCE-J, 8.1GiCE-JF, 8.1GiCE-M

Jackshaft

216

8.1GiCE-J, 8.1GiCE-JF, 8.1GiCE-M REF PART NO. QTY 1 3851722 1 Flywheel housing 2 947790 4 Flange screw 3 3862493 2 Stud 4 980933 2 Washer 5 3852046 2 Tab washer 982475 2 Spring washer 6 971074 6 Hexagon nut 7 982679 4 Toothed washer 8 3853962 1 Rubber coupling 9 3861383 6 Stud 10 3853273 6 Nut 11 3858846 1 Bearing 12 3854604 1 Cover 13 3852421 6 Screw 14 2 Bracket 15 965187 8 Flange screw 16 965222 2 Flange screw 17 971098 2 Flange lock nut 18 2 Stub axle 19 3807621 2 Anchorage 20 (955860) 4 Hexagon nut 21 941914 2 Spring washer 22 955902 2 Washer 23 3851727 1 Bearing housing 24 946752 11 Flange screw 25 181877 1 Ball bearing 26 914540 1 Snap ring 27 3851724 1 Adapter kit 28 914465 1 Snap ring 29 2 Cover 30 948039 4 Flange screw 31 977938 4 Flange lock nut 32 983740 8 Spacer sleeve 33 983741 4 Spacer sleeve

7748560_G8A- 216- 54170073 8.1GiCE-J, 8.1GiCE-JF, 8.1GiCE-M

DESCRIPTION

NOTES

part not sold

part not sold

part not sold L=65mm L=10mm L=33mm

54707

Upd:6/29/2022

Lubricating System

217 8.1GiCE-M

Upd:6/29/2022

54677

7748560_G8A -217 -54161611 8.1GiCE-J, 8.1GiCE-JF, 8.1GiCE-M

Lubricating System

217

8.1GiCE-M REF PART NO. QTY DESCRIPTION 1 3886659 1 Oil reservoir 2 8692305 1 Oil filter 3 3875234 1 Cap 4 1 O-ring 5 3595270 1 Bracket 6 3595499 2 Flange screw 7 3888723 1 Oil line 8 21259686 1 Oil line 9 3886181 4 Fitting screw 10 4 O-ring 11 3888543 4 Clip 12 857518 1 Valve 13 3852097 1 Connector 14 3852470 1 O-ring 15 (3860951) 1 Housing 16 21259633 1 Oil cooler 17 21259684 1 Oil line 18 3859083 2 Retainer 19 2 Clip 20 X Oil

7748560_G8A- 217- 54161611 8.1GiCE-J, 8.1GiCE-JF, 8.1GiCE-M

SEE SEC.

NOTES

not sold separately

not sold separately

quick disconnect

54161213

not sold separately For current oil part numbers, follow link to “Maintenance Parts” page.

54677

Upd:6/29/2022

Lubricating System

217 8.1GiCE-J, 8.1GiCE-JF, 8.1GiCE-M

Upd:6/29/2022

54685

7748560_G8A -217 -54158445 8.1GiCE-J, 8.1GiCE-JF, 8.1GiCE-M

Lubricating System

217

8.1GiCE-J, 8.1GiCE-JF, 8.1GiCE-M REF PART NO. QTY DESCRIPTION 1 3886659 1 Oil reservoir 2 8692305 1 Oil filter 3 3875234 1 Cap 4 1 O-ring 5 3595270 1 Bracket 6 3595499 2 Flange screw 7 3888723 1 Oil line 8 3888721 1 Oil line 9 3886181 2 Fitting screw 10 2 O-ring 11 3888543 2 Clip 12 857518 1 Valve 13 3852097 1 Connector 14 3852470 1 O-ring 15 (3860951) 1 Housing 16 3808572 1 Oil cooler 17 3886071 1 Oil line 18 3859083 2 Retainer 19 2 Clip 20 X Oil

7748560_G8A- 217- 54158445 8.1GiCE-J, 8.1GiCE-JF, 8.1GiCE-M

SEE SEC.

NOTES

not sold separately

not sold separately

54161213

not sold separately For current oil part numbers, follow link to “Maintenance Parts” page.

54685

Upd:6/29/2022

Oil Pan and Oil Pump

217 8.1GiCE-J, 8.1GiCE-JF, 8.1GiCE-M

Upd:6/29/2022

54674

7748560_G8A -217 -54161480 8.1GiCE-J, 8.1GiCE-JF, 8.1GiCE-M

Oil Pan and Oil Pump

217

8.1GiCE-J, 8.1GiCE-JF, 8.1GiCE-M REF PART NO. QTY DESCRIPTION 1 3808521 1 Oil pan 2 3861288 1 Gasket 3 1 Baffle 4 10 Screw 5 (3861380) 1 Plug 6 3861379 1 O-ring 7 3861255 12 Bolt 8 3808520 1 Oil deflector 9 3861331 10 Stud 10 3861302 9 Nut 11 3861305 1 Oil pump 12 1 Oil pump screen 13 3861259 1 Bolt 14 3855972 1 Pin 15 (3855976) 1 Shaft 16 3853199 1 Retainer 17 3861276 1 Drive 18 3861254 1 Bolt 19 3851981 1 Washer 20 3587783 1 Fitting 21 3852007 1 Washer 22 3853674 1 O-ring 23 888958 1 Retainer 24 3852033 1 O-ring 25 3595328 1 Dipstick tube 26 21107445 1 Dipstick 27 X Oil

7748560_G8A- 217- 54161480 8.1GiCE-J, 8.1GiCE-JF, 8.1GiCE-M

SEE SEC.

NOTES

not sold separately not sold separately

part not sold

54161213

For current oil part numbers, follow link to “Maintenance Parts” page.

54674

Upd:6/29/2022

Motor Mounts

218 8.1GiCE-J, 8.1GiCE-JF, 8.1GiCE-M

Upd:6/29/2022

54282

7748560_G8A -218 -54158446 8.1GiCE-J, 8.1GiCE-JF, 8.1GiCE-M

Motor Mounts

218

8.1GiCE-J, 8.1GiCE-JF, 8.1GiCE-M REF PART NO. QTY 1 3818718 2 Bracket 2 3863139 6 Screw 3 3852566 2 Bolt 4 3852428 2 Washer 5 3853805 2 Rubber cushion 6 3852433 2 Washer 7 3852021 6 Nut 8 3852090 2 Tab washer 9 3862657 2 Nut 10 3852540 2 Washer 11 3595401 4 Flange screw 12 3852539 2 Square nut 13 3852622 2 Washer 14 3853806 2 Rubber cushion 15 3852542 2 Washer 16 3587962 2 Hexagon screw

7748560_G8A- 218- 54158446 8.1GiCE-J, 8.1GiCE-JF, 8.1GiCE-M

DESCRIPTION

NOTES L=35mm

54282

Upd:6/29/2022

Fuel System

230 8.1GiCE-J, 8.1GiCE-JF, 8.1GiCE-M

24 5

26

6

4

3 18

2

1

12 14 15 16 17

29 28

13

30

29 20 21 22 11 27 19 25 24

23

10 8 7 9

Upd:6/29/2022

54825

7748560_G8A -230 -54158448 8.1GiCE-J, 8.1GiCE-JF, 8.1GiCE-M

Fuel System

230

8.1GiCE-J, 8.1GiCE-JF, 8.1GiCE-M REF PART NO. QTY 1 3861278 8 Injector 2 3861291 1 Sealing kit 3 3861293 1 Retainer kit 4 (3817696) 1 Rail, fuel 5 3857698 1 Valve 1 Cap 6 3861320 2 Stud 7 3594785 1 Fuel pump 8 3817328 1 Service kit 9 3847644 1 Fuel filter 10 (3853616) 1 Protective cap 11 (3861396) 4 Rubber bushing 12 3861279 1 Pressure regulator 13 3861268 1 Sealing kit 14 1 Seal 15 1 O-ring 16 1 Filter 17 1 O-ring 18 1 Snap ring 19 982702 4 Flange screw 20 3857816 1 Bushing 21 3860956 1 Bracket 22 965190 1 Flange screw 23 965221 1 Flange screw 24 3589017 1 Fuel pipe 25 3850424 1 O-ring 26 3887198 1 Locking clip 27 3589018 1 Hose 28 3860284 1 Hose 29 3860413 2 Hose clamp 30 3860290 1 Nipple

7748560_G8A- 230- 54158448 8.1GiCE-J, 8.1GiCE-JF, 8.1GiCE-M

DESCRIPTION

NOTES

not sold separately

High pressure fuel pump

not sold separately not sold separately not sold separately not sold separately not sold separately

54825

Upd:6/29/2022

Exhaust

251 8.1GiCE-J, 8.1GiCE-JF, 8.1GiCE-M

Upd:6/29/2022

54783

7748560_G8A -251 -54160227 8.1GiCE-J, 8.1GiCE-JF, 8.1GiCE-M

Exhaust

251

8.1GiCE-J, 8.1GiCE-JF, 8.1GiCE-M REF PART NO. QTY 1 3848811 1 Manifold 2 3848809 1 Manifold 3 3852472 2 Gasket 4 946671 12 Flange screw 5 982974 4 Stud 6 945408 4 Flange nut 7 21194285 2 Plug, reference 8 976970 2 O-ring 9 3849892 2 Retainer 10 21203185 4 Plug 11 977000 4 O-ring 12 21166232 6 Plug 13 3889967 2 Support sleeve 14 3889966 4 Sealing ring 15 3889995 2 Catalytic converter 16 40005439 2 Gasket 17 3848529 2 Elbow pipe 18 21166232 4 Plug 19 21118621 1 Plug 20 976970 1 O-ring 21 960632 2 Plug 22 977751 2 Gasket 23 968893 8 Flange screw 24 941907 12 Spring washer 25 953058 4 Stud 26 945408 4 Flange nut 27 3883724 4 Sensor, oxygen 4 Sealing washer 28 3889435 2 Bracket 29 965175 2 Flange screw 30 21194290 2 Anode 31 980998 2 O-ring 32 3889526 2 Sensor, temperature 33 3863443 4 Hose clamp 34 3887765 2 Bellows 35 3863442 4 Hose clamp 36 3887408 1 Exhaust pipe 37 3841928 4 Flange screw 38 3841013 1 Gasket 39 21115767 1 Adapter 40 976970 1 O-ring 41 2 Thermostat 2 Fitting

7748560_G8A- 251- 54160227 8.1GiCE-J, 8.1GiCE-JF, 8.1GiCE-M

DESCRIPTION

NOTES

not sold separately

See ''Exhaust Thermostat system'' page

54783

Upd:6/29/2022

251

Exhaust Elbow for Captain's Choice

8.1GiCE-J, 8.1GiCE-JF, 8.1GiCE-M

Upd:6/29/2022

54468

7748560_G8A -251 -54161976 8.1GiCE-J, 8.1GiCE-JF, 8.1GiCE-M

Exhaust Elbow for Captain's Choice

251

8.1GiCE-J, 8.1GiCE-JF, 8.1GiCE-M REF PART NO. QTY DESCRIPTION 1 21236267 1 Elbow pipe X 2 1 Baffle 3 21458379 1 Elbow pipe X 21468086 1 Elbow pipe 4 1 Elbow pipe 5 1 Cup 6 21454975 1 Plate 7 3595401 1 Flange screw 8 980933 1 Washer 9 982672 1 Hexagon nut 10 21399010 2 Connector 21249687 2 O-ring 11 X

7748560_G8A- 251- 54161976 8.1GiCE-J, 8.1GiCE-JF, 8.1GiCE-M

NOTES replaced by next part number MUST be replaced in pairs part not sold replaced by next part number replacing part does not have hole for sensor bracket, discard bracket

M27 See ''Exhaust'' page for parts mounted to elbow

54468

Upd:6/29/2022

Exhaust Thermostat System

251 8.1GiCE-J, 8.1GiCE-M

Upd:6/29/2022

54801

7748560_G8A -251 -54160231 8.1GiCE-J, 8.1GiCE-JF, 8.1GiCE-M

Exhaust Thermostat System

251

8.1GiCE-J, 8.1GiCE-M REF PART NO. QTY DESCRIPTION 1 40005486 1 Thermostat housing 40005487 1 Thermostat housing 1 Thermostat 1 Fitting 1 Spring 1 Elbow 1 O-ring 1 Screw 2 21111308 2 O-ring 3 965177 4 Flange screw 4 (3594411) 1 Cooling hose 5 3853794 2 Hose clamp 6 3853794 2 Hose clamp 7 3594911 1 Hose 8 3863439 2 Hose clamp 9 3863439 2 Hose clamp 10 21115770 2 Adapter 11 2 O-ring 12 21114522 2 Drain plug 3849500 2 Plug 13 2 O-ring 14 3849892 2 Retainer 15 (3594411) 1 Cooling hose 16 21107967 1 Hose 17 3595495 2 Adapter 18 982716 4 Hose clamp 19 3595451 1 Hose 20 3595455 1 Hose 21 982716 1 Hose clamp 22 982716 1 Hose clamp 23 2 Hose

7748560_G8A- 251- 54160231 8.1GiCE-J, 8.1GiCE-JF, 8.1GiCE-M

SEE SEC.

NOTES Starboard Port not sold separately not sold separately not sold separately not sold separately not sold separately not sold separately

not sold separately Replaced by 21114522, not sold separately not sold separately

54160251

54801

Upd:6/29/2022

251

Exhaust Thermostat System, Freshwater Cooling

8.1GiCE-J, 8.1GiCE-JF, 8.1GiCE-M

Upd:6/29/2022

54811

7748560_G8A -251 -54160232 8.1GiCE-J, 8.1GiCE-JF, 8.1GiCE-M

Exhaust Thermostat System, Freshwater Cooling

251

8.1GiCE-J, 8.1GiCE-JF, 8.1GiCE-M REF 1

2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

PART NO. QTY 40005486 1 Thermostat housing 40005487 1 Thermostat housing 1 Thermostat 1 Fitting 1 Spring 1 Elbow 1 O-ring 1 Screw 21111308 2 O-ring 965177 4 Flange screw 21169707 1 Cooling hose (21169709) 1 Cooling hose 3853794 2 Hose clamp 3853794 2 Hose clamp 3594911 1 Hose 3812303 2 Hose clamp 3812303 2 Hose clamp 21115770 2 Adapter 2 O-ring 21114522 2 Drain plug 3849500 2 Plug 976970 2 O-ring 3849892 2 Retainer 21169707 1 Cooling hose (21169709) 1 Cooling hose 3595100 1 Cooling hose 3595176 1 Adapter 2 Hose

7748560_G8A- 251- 54160232 8.1GiCE-J, 8.1GiCE-JF, 8.1GiCE-M

DESCRIPTION

NOTES Starboard Port not sold separately not sold separately not sold separately not sold separately not sold separately not sold separately

Exhaust, High

not sold separately Replaced by 21114522, not sold separately not sold separately

Exhaust, High

54811

Upd:6/29/2022

Exhaust, Tall

251 8.1GiCE-J, 8.1GiCE-JF, 8.1GiCE-M

17 16

28

14

27

15 14 13

2 24

31

23

29

30 27

18

40 39

12 41

12 27 3

28 17 16

41 15

27

29

22 21

14

14 13

1

25 31 3

20

30

18

19

33 26

24

11

10 9

8

11 10 5 4

33

34

35

34

36

35

7

6 38 32

Upd:6/29/2022

37

54793

7748560_G8A -251 -54160228 8.1GiCE-J, 8.1GiCE-JF, 8.1GiCE-M

Exhaust, Tall

251

8.1GiCE-J, 8.1GiCE-JF, 8.1GiCE-M REF PART NO. QTY 1 3848815 1 Manifold 2 3848813 1 Manifold 3 3852472 2 Gasket 4 946671 12 Flange screw 5 982974 4 Stud 6 945408 4 Flange nut 7 21194285 2 Plug, reference 8 976970 2 O-ring 9 3849892 2 Retainer 10 21203185 4 Plug 11 977000 4 O-ring 12 21166232 6 Plug 13 3889967 2 Support sleeve 14 3889966 4 Sealing ring 15 3889995 2 Catalytic converter 16 40005439 2 Gasket 17 3848529 2 Elbow pipe 18 21166232 4 Plug 19 21118621 1 Plug 20 976970 1 O-ring 21 960632 2 Plug 22 977751 2 Gasket 23 968893 8 Flange screw 24 941907 12 Spring washer 25 953058 4 Stud 26 945408 4 Flange nut 27 3883724 4 Sensor, oxygen 4 Sealing washer 28 3889435 2 Bracket 29 965175 2 Flange screw 30 21194290 2 Anode 31 980998 2 O-ring 32 3889526 2 Sensor, temperature 33 3863443 4 Hose clamp 34 3887765 2 Bellows 35 3863442 4 Hose clamp 36 3887409 1 Exhaust pipe 37 3841928 4 Flange screw 38 3841013 1 Gasket 39 21115767 1 Adapter 40 976970 1 O-ring 41 2 Thermostat 2 Fitting

7748560_G8A- 251- 54160228 8.1GiCE-J, 8.1GiCE-JF, 8.1GiCE-M

DESCRIPTION

NOTES

not sold separately

See ''Exhaust Thermostat system'' page

54793

Upd:6/29/2022

Intake Manifold

251 8.1GiCE-J, 8.1GiCE-JF, 8.1GiCE-M

15

14 13

11

12 3

8

6

1

5

7

9

10

4

2 4

Upd:6/29/2022

54809

7748560_G8A -251 -54158573 8.1GiCE-J, 8.1GiCE-JF, 8.1GiCE-M

Intake Manifold

251

8.1GiCE-J, 8.1GiCE-JF, 8.1GiCE-M REF PART NO. QTY 1 (3808519) 1 Inlet pipe 2 1 Shield 3 3808529 10 Bolt 4 3808528 1 Intake gasket 5 3861023 1 Gasket 6 (3861001) 1 Cover 7 2 Stud 8 2 Nut 9 3857486 3 Stud 10 3589018 1 Hose 11 3889451 1 Oil filler pipe 12 3595492 1 O-ring 13 20808207 1 Oil filler cap 14 21142245 1 Bracket 15 946544 1 Flange screw

7748560_G8A- 251- 54158573 8.1GiCE-J, 8.1GiCE-JF, 8.1GiCE-M

DESCRIPTION

NOTES part not sold

part not sold part not sold

54809

Upd:6/29/2022

Throttle Body and Engine Cover

256 8.1GiCE-J, 8.1GiCE-JF, 8.1GiCE-M

13 12

7

8 6

10 9

5 3 1 2 4

11

15

14

Upd:6/29/2022

54771

7748560_G8A -256 -54160240 8.1GiCE-J, 8.1GiCE-JF, 8.1GiCE-M

Throttle Body and Engine Cover

256

8.1GiCE-J, 8.1GiCE-JF, 8.1GiCE-M REF 1

2 3 4 5 6 7 8 9 10 11 12 13 14 15

PART NO. QTY 3817844 1 Throttle body 1 Switch, idle validation 2 Sensor, throttle position (3593644) 1 Gasket kit 981124 3 Flange nut 3857486 3 Stud 3818427 1 Flame shield 3847663 1 Hose clamp (21129539) 1 Cover 40005098 1 Gasket 3847652 1 Muffler 21128472 2 Support (3852054) 1 Washer 3841608 2 Wing nut 40005056 1 Decal 40005740 1 Bracket 946544 3 Flange screw

7748560_G8A- 256- 54160240 8.1GiCE-J, 8.1GiCE-JF, 8.1GiCE-M

DESCRIPTION

NOTES not sold separately not sold separately

8.1Gi 400

54771

Upd:6/29/2022

Heat Exchanger

261 8.1GiCE-J, 8.1GiCE-JF, 8.1GiCE-M

Upd:6/29/2022

54619

7748560_G8A -261 -54161033 8.1GiCE-J, 8.1GiCE-JF, 8.1GiCE-M

Heat Exchanger

261

8.1GiCE-J, 8.1GiCE-JF, 8.1GiCE-M REF PART NO. QTY 1 3860907 1 Heat exchanger 2 3858995 1 Anode 3 3858994 2 Screw 4 3858992 2 Cover 5 983191 2 O-ring 6 3858993 2 Gasket 7 3860905 1 Bracket 8 983613 2 Stud 9 980933 2 Washer 10 3852046 2 Tab washer 11 971095 2 Flange nut 12 3861042 1 Gasket 13 3860962 1 Bracket 14 982285 2 Flange screw 15 3853236 1 Spacer 16 3863443 2 Hose clamp 17 3860914 1 Hose 18 3812304 2 Hose clamp 19 3860915 1 Hose 20 3863438 2 Hose clamp 21 3841406 1 Hose 22 3863441 5 Hose clamp 23 21106404 1 Hose 24 3812303 2 Hose clamp 25 3817820 1 Hose 26 3863441 2 Hose clamp 27 3808671 1 Hose 28 982644 1 Hose clamp 29 3852490 Attaching clamp, loop 30 3595176 1 Adapter 31 (982647) 2 Hose clamp 32 3888959 2 Hose 33 861105 1 Expansion tank 34 1674083 1 Pressure cap 35 1 Decal 36 40005477 1 Hose 37 3860413 2 Hose clamp 38 3888583 1 Bracket 39 3887488 2 Flange screw 40 3860589 1 Hose 41 3860413 2 Hose clamp 42 1 Fuel pump 43 3860297 1 Hose 44 2 Hose 45 21403117 1 Kit, fwc

7748560_G8A- 261- 54161033 8.1GiCE-J, 8.1GiCE-JF, 8.1GiCE-M

DESCRIPTION

NOTES

part not sold

See ''Fuel system'' page See ''Exhaust Thermostat system'' page

54619

Upd:6/29/2022

262

Circulation Pump and Thermostat Housing

8.1GiCE-J, 8.1GiCE-M

Upd:6/29/2022

54608

7748560_G8A -262 -54160251 8.1GiCE-J, 8.1GiCE-JF, 8.1GiCE-M

Circulation Pump and Thermostat Housing

262

8.1GiCE-J, 8.1GiCE-M REF PART NO. QTY DESCRIPTION 1 3861341 1 Circulation pump 2 3861313 1 Pulley 3 3861254 4 Bolt 4 3861246 3 Bolt (3859071) 1 Bolt 5 3861285 2 Gasket 6 3861308 1 Tube 7 3861245 3 Bolt 8 965185 1 Flange screw 9 3861286 2 Gasket 10 3861298 1 Hose 2 Clamp 11 3861000 1 O-ring 12 3852071 1 O-ring 13 3853983 1 Thermostat 3856961 1 Thermostat 14 (3819500) 1 Housing 15 982702 1 Flange screw 16 969313 1 Flange screw 17 980933 1 Washer 18 3853597 1 Elbow 19 3857816 1 Bushing 20 3860413 4 Hose clamp 21 3860590 1 Hose 22 3848978 1 Hose 23 982644 1 Hose clamp 24 3863441 1 Hose clamp 25 3595455 1 Hose 26 982716 2 Hose clamp 27 982716 4 Hose clamp 28 3595495 2 Adapter 29 3595457 1 Hose 30 3863441 2 Hose clamp 31 2 Hose 32 3595451 1 Hose 33 3595453 1 Hose 34 3860850 1 Hose 35 3863438 2 Hose clamp 36 1 Fuel pump kit 37 3860410 1 Hose

7748560_G8A- 262- 54160251 8.1GiCE-J, 8.1GiCE-JF, 8.1GiCE-M

NOTES

L=65mm L=95mm part not sold

not sold separately

140°, To 4012253240, Use 3856961 for replacement of thermostat 160°, From 4012253241

Oetiker

See ''Exhaust Thermostat system'' page

See ''Fuel system'' page

54608

Upd:6/29/2022

Circulation Pump and Thermostat Housing, Freshwater Cooling

262 8.1GiCE-J, 8.1GiCE-JF, 8.1GiCE-M

10 9

2 6

7

4

14

8 5 1 13

14

12

11 2 3

16 2

15

26

29

27 18

16

17

28

19

29 20

21

20 25 23

22 Upd:6/29/2022

24 54603

7748560_G8A -262 -54160249 8.1GiCE-J, 8.1GiCE-JF, 8.1GiCE-M

Circulation Pump and Thermostat Housing, Freshwater Cooling

262

8.1GiCE-J, 8.1GiCE-JF, 8.1GiCE-M REF PART NO. QTY 1 3860987 1 Housing 2 3852111 3 Gasket 3 3819501 1 Adapter 4 973096 1 Flange screw 5 965187 1 Flange screw 6 3860585 1 Elbow nipple 7 (982643) 1 Hose clamp 3860413 1 Hose clamp 8 40005477 1 Hose 9 3831426 1 Thermostat kit 10 416033 1 Sealing ring 11 3860977 1 Thermostat housing 12 3887488 2 Flange screw 13 3860914 1 Hose 14 3812304 2 Hose clamp 15 3860953 1 Hose 16 3863439 2 Hose clamp 17 3863439 1 Hose clamp 18 3842937 1 Cap 19 3860915 1 Hose 20 3863438 2 Hose clamp 21 3861341 1 Circulation pump 22 3861313 1 Pulley 23 3861254 4 Bolt 24 3861246 3 Bolt 1 Screw 25 3861285 2 Gasket 26 3861308 1 Tube, crossover 27 3861286 2 Gasket 28 965185 1 Flange screw 29 3861245 3 Bolt

7748560_G8A- 262- 54160249 8.1GiCE-J, 8.1GiCE-JF, 8.1GiCE-M

DESCRIPTION

NOTES

Oetiker

L=65mm L=95mm, part not sold

54603

Upd:6/29/2022

262

Hot Water Outlet, Freshwater Cooled

8.1GiCE-J, 8.1GiCE-JF

Upd:6/29/2022

54605

7748560_G8A -262 -54158469 8.1GiCE-J, 8.1GiCE-JF, 8.1GiCE-M

Hot Water Outlet, Freshwater Cooled

262

8.1GiCE-J, 8.1GiCE-JF REF PART NO. QTY 1 3818029 1 Kit 2 3861672 1 Nipple 3 3863439 4 Hose clamp 4 3860613 1 T-nipple 5 X Hose, expansion tank 6 X Hose, heater

7748560_G8A- 262- 54158469 8.1GiCE-J, 8.1GiCE-JF, 8.1GiCE-M

DESCRIPTION

NOTES

Cut Hose not supplied with kit.

54605

Upd:6/29/2022

Hot Water Outlet, Seawater Cooled

266 8.1GiCE-J, 8.1GiCE-JF, 8.1GiCE-M

1

7

3 6

2

3

7

4

5 9 6 8

Upd:6/29/2022

54640

7748560_G8A -266 -54171225 8.1GiCE-J, 8.1GiCE-JF, 8.1GiCE-M

Hot Water Outlet, Seawater Cooled

266

8.1GiCE-J, 8.1GiCE-JF, 8.1GiCE-M REF PART NO. QTY 1 3862102 1 Kit 2 3863068 1 T-pipe 3 3863438 2 Hose clamp 4 3862126 1 Fitting 5 3861672 1 Nipple 6 3853813 2 Hose clamp 7 1 Hose, circulation pump 8 X Hose, heater 9 3861669 1 Plug

7748560_G8A- 266- 54171225 8.1GiCE-J, 8.1GiCE-JF, 8.1GiCE-M

DESCRIPTION

NOTES

Cut Hose not supplied with kit.

54640

Upd:6/29/2022

Neutra-Salt™

266 8.1GiCE-J, 8.1GiCE-JF, 8.1GiCE-M

2 3 4 5

6

5

1 4

5

5

7

15 14

13 12 8

11

10 9

Upd:6/29/2022

45634

7748560_G8A -266 -54142573 8.1GiCE-J, 8.1GiCE-JF, 8.1GiCE-M

Neutra-Salt™

266

8.1GiCE-J, 8.1GiCE-JF, 8.1GiCE-M REF PART NO. QTY 1 3808877 1 Reservoir 2 1 Cap 3 7741899 1 Decal 4 3587529 1 Hose 5 3860413 4 Hose clamp 6 3808911 1 Solenoid valve 7 3589414 1 T-nipple 3589415 1 T-nipple 8 3862491 1 Switch 9 3862489 1 Wiring harness 10 983966 1 Fuse 11 8072808 1 Cover 12 3862490 1 Wiring harness 13 3862899 1 Switch plate 3862898 1 Switch plate 3862900 1 Switch plate 14 41103103 1 Neutralizing agent 15 41103102 1 Neutralizing agent

7748560_G8A- 266- 54142573 8.1GiCE-J, 8.1GiCE-JF, 8.1GiCE-M

DESCRIPTION

NOTES not sold separately Cut

1'' 1.25''

Black White Woodgrain 1 quart (946ml) 1 gallon (3,78L)

45634

Upd:6/29/2022

Seawater Pump and Hoses

266 8.1GiCE-J, 8.1GiCE-M

22 23 24 25

12

26

21

14 15

27 20

17

12 16

28

11

29

13 18 30 11

18

10

19 4 9

10 3

5

7

1

8 2 8

6

Upd:6/29/2022

54634

7748560_G8A -266 -54158459 8.1GiCE-J, 8.1GiCE-JF, 8.1GiCE-M

Seawater Pump and Hoses

266

8.1GiCE-J, 8.1GiCE-M REF PART NO. QTY DESCRIPTION 1 3812518 1 Pump 21212800 1 Pump 3842786 1 Impeller kit 2 959240 3 Hex. socket screw 3 3817686 1 Bracket 4 946441 2 Flange screw 5 (3849020) 1 Hose 6 3817819 1 Hose 7 3863440 1 Hose clamp 8 3863441 2 Hose clamp 9 3862699 1 T-pipe 10 982645 2 Hose clamp 11 3849018 1 Hose 12 3863444 3 Hose clamp 13 3862629 1 Oil cooler 14 3856766 1 Cap 15 3860413 1 Hose clamp 16 3817579 1 Hose 17 3863444 1 Hose clamp 18 3857823 1 Hose 19 983168 1 Hose clamp 20 983146 1 Hose clamp 21 3807440 1 Connector 22 1 Cap 23 942978 1 O-ring 24 3862082 1 Retainer 25 3807664 1 Washer 26 1 Connector 27 1 Connector 28 3862891 1 Attaching clamp 29 982285 1 Flange screw 30 3853312 1 Clamp, loop

7748560_G8A- 266- 54158459 8.1GiCE-J, 8.1GiCE-JF, 8.1GiCE-M

NOTES replaced by next part number Replaced by 21213664, See ''Seawater Pump Parts''

not sold separately

not sold separately not sold separately

54634

Upd:6/29/2022

266

Seawater Pump and Hoses, Freshwater Cooling

8.1GiCE-J, 8.1GiCE-JF, 8.1GiCE-M

Upd:6/29/2022

54643

7748560_G8A -266 -54158458 8.1GiCE-J, 8.1GiCE-JF, 8.1GiCE-M

Seawater Pump and Hoses, Freshwater Cooling

266

8.1GiCE-J, 8.1GiCE-JF, 8.1GiCE-M REF PART NO. QTY DESCRIPTION 1 3812518 1 Pump 21212800 1 Pump 3842786 1 Impeller kit 2 959240 3 Hex. socket screw 3 3817812 1 Bracket 4 983613 1 Stud 5 980933 1 Washer 6 3852046 1 Tab washer 7 971095 1 Flange nut 8 (3849020) 1 Hose 9 3863440 1 Hose clamp 10 3817820 1 Hose 11 3863441 2 Hose clamp 12 3862699 1 T-pipe 13 982645 2 Hose clamp 14 3849018 1 Hose 15 3863444 2 Hose clamp 16 3862629 1 Oil cooler, steering 17 3856766 1 Cap 18 3860413 1 Hose clamp 19 3817579 1 Hose 20 3863444 1 Hose clamp 21 3857823 1 Hose 22 983168 1 Hose clamp 23 983146 1 Hose clamp 24 3807440 1 Connector 25 1 Cap 26 942978 1 O-ring 27 3862082 1 Retainer 28 3807664 1 Washer 29 1 Connector 30 1 Connector 31 3862891 1 Attaching clamp 32 982702 1 Flange screw 33 3853312 1 Clamp, loop

7748560_G8A- 266- 54158458 8.1GiCE-J, 8.1GiCE-JF, 8.1GiCE-M

NOTES replaced by next part number Replaced by 21213664, See ''Seawater Pump Parts''

not sold separately

not sold separately not sold separately

54643

Upd:6/29/2022

Seawater Pump Parts

266 8.1GiCE-J, 8.1GiCE-JF, 8.1GiCE-M

Upd:6/29/2022

54645

7748560_G8A -266 -54163080 8.1GiCE-J, 8.1GiCE-JF, 8.1GiCE-M

Seawater Pump Parts

266

8.1GiCE-J, 8.1GiCE-JF, 8.1GiCE-M REF PART NO. QTY 1 21212800 1 Pump 2 21213664 1 Impeller kit 3 21212794 1 Impeller 4 3858938 1 O-ring 5 1 Lubricant, glycerin 6 21951332 1 Screw kit 7 4 Screw 8 4 O-ring 9 827247 1 Sealing ring

7748560_G8A- 266- 54163080 8.1GiCE-J, 8.1GiCE-JF, 8.1GiCE-M

DESCRIPTION

NOTES

not sold separately not sold separately not sold separately

54645

Upd:6/29/2022

Control for Top Installation Single with Neutral Switch

272 8.1GiCE-J, 8.1GiCE-JF, 8.1GiCE-M

19

27

25

1

30

31

27

2 18

20

29 23

22

24

8

3

21

7 5

28

6

4 13 31 26 15 11 9

16 10 17

14

13

12

37 32

36 33 34

35 Upd:6/29/2022

48731

7748560_G8A -272 -54170997 8.1GiCE-J, 8.1GiCE-JF, 8.1GiCE-M

Control for Top Installation Single with Neutral Switch

272

8.1GiCE-J, 8.1GiCE-JF, 8.1GiCE-M REF 1

PART NO. QTY DESCRIPTION 3819899 1 Control 3819901

2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

(3581674) (3581666) (3582828) (3581670) (3582829) (3581677) 3581676 (3581668) 1336385 (3581688) (3581678) (3581680) (3581682) 3581681 (3582826) 3581675 3808284 (3581673)

3581687 3581686 3584000 3581669 (3581684) 3582830

31 (3581685) 32 (3819903) 33 34 35 36 37 (21256757)

1 Control 1 Housing 1 Gasket 1 Plate 1 Friction washer 1 Disc 1 Spring 1 Guide lug 1 Spacer ring 1 Ring 1 Gear 1 Potentiometer 4 Washer 2 Screw 2 Nut 2 Washer 2 Screw 1 Gear lever 1 Ball 1 Ball 1 Bearing 1 Washer 1 Disc spring 1 Washer 1 Adjusting screw 1 Plug 4 Nut 1 Decal 1 Decal 4 Stud 1 Plug 1 Plug 1 Screw 5 Washer 1 Microswitch 2 Washer 2 Nut X Insulator X Cable 1 Cable kit

7748560_G8A- 272- 54170997 8.1GiCE-J, 8.1GiCE-JF, 8.1GiCE-M

NOTES For single installation., Black., Attention! Do not connect the neutral switch, this may lead to loss of the reverse functionality.

For single installation., Stainless., Replaced by 3819899

Replaced by 3808284

Volvo Penta EDC Plastic, For 874734 Stainless., For 3807509

See group 30 See group 30

48731

Upd:6/29/2022

272

Electronic Control, top Mount, with Neutral Switch

8.1GiCE-J, 8.1GiCE-JF, 8.1GiCE-M

Upd:6/29/2022

48734

7748560_G8A -272 -54170998 8.1GiCE-J, 8.1GiCE-JF, 8.1GiCE-M

Electronic Control, top Mount, with Neutral Switch

272

8.1GiCE-J, 8.1GiCE-JF, 8.1GiCE-M REF 1

PART NO. QTY DESCRIPTION 3819900 1 Control, black 3819902

2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28

(3581674) (3581666) (3582828) (3581670) (3582829) (3581677) 3581676 (3581668) 1336385 (3581688) (3581678) (3581680) (3581682) 3581681 (3582826) 3581675 (3581673)

3581686 3584000 3581669 (3581684) 3582830

29 (3581685) 30 (3819903) 31 32 33 34 35 (21256757)

1 Control, stainless 1 Housing 1 Gasket 1 Plate 2 Friction washer 2 Disc 2 Spring 2 Guide lug 2 Spacer ring 2 Ring 2 Gear 2 Potentiometer 4 Washer 2 Screw 2 Nut 2 Washer 2 Screw 2 Gear lever 2 Ball 2 Bearing 2 Washer 2 Disc spring 2 Washer 2 Adjusting screw 4 Nut 2 Decal 2 Decal 4 Stud 2 Plug 2 Plug 4 Washer 2 Microswitch 4 Washer 4 Nut X Insulator X Cable 1 Cable kit

7748560_G8A- 272- 54170998 8.1GiCE-J, 8.1GiCE-JF, 8.1GiCE-M

NOTES For twin installation., Black., With neutralswitch., Attention! Do not connect the neutral switch, this may lead to loss of the reverse functionality.

For twin installation., Stainless., With neutralswitch., Replaced by 3819900

Volvo Penta EDC Plastic, For 874663 Stainless., For 874813

See group 30 See group 30

48734

Upd:6/29/2022

276

Electronic Control for Side Installation, EVC-A/B/C

8.1GiCE-J, 8.1GiCE-JF, 8.1GiCE-M

Upd:6/29/2022

49285

7748560_G8A -276 -54142683 8.1GiCE-J, 8.1GiCE-JF, 8.1GiCE-M

Electronic Control for Side Installation, EVC-A/B/C

276

8.1GiCE-J, 8.1GiCE-JF, 8.1GiCE-M REF PART NO. QTY 1 3841449 1 Kit 3847394 1 Control parts not sold separately

7748560_G8A- 276- 54142683 8.1GiCE-J, 8.1GiCE-JF, 8.1GiCE-M

DESCRIPTION

NOTES With harness for trim system

49285

Upd:6/29/2022

Electronic Control, Palm Beach, EVC

276 8.1GiCE-J, 8.1GiCE-JF, 8.1GiCE-M

1

2 4 2

3

2

2

2

2 2

5

7 6

9 7

8

7

7

7

7 7

10

Upd:6/29/2022

54223

7748560_G8A -276 -54158530 8.1GiCE-J, 8.1GiCE-JF, 8.1GiCE-M

Electronic Control, Palm Beach, EVC

276

8.1GiCE-J, 8.1GiCE-JF, 8.1GiCE-M REF PART NO. QTY 1 (21377436) 1 Control, Single 2 1 Control 3 1 Key 4 8 Screw, stainless steel 5 1 Cable 6 (3888616) 1 Control, Twin 7 2 Control 8 2 Key 9 16 Screw, stainless steel 10 2 Cable

7748560_G8A- 276- 54158530 8.1GiCE-J, 8.1GiCE-JF, 8.1GiCE-M

DESCRIPTION

NOTES Component parts not sold separately part not sold ¼'' x 1'', part not sold part not sold Component parts not sold separately part not sold ¼'' x 1'', part not sold part not sold

54223

Upd:6/29/2022

Electronic Control, top Mount, EVC-A/B/C

276 8.1GiCE-J, 8.1GiCE-JF, 8.1GiCE-M

1

2

Upd:6/29/2022

54226

7748560_G8A -276 -54158529 8.1GiCE-J, 8.1GiCE-JF, 8.1GiCE-M

Electronic Control, top Mount, EVC-A/B/C

276

8.1GiCE-J, 8.1GiCE-JF, 8.1GiCE-M REF PART NO. QTY 1 3847395 1 Control lever 1 parts not sold separately 2 3847396 1 Control lever 1 parts not sold separately

7748560_G8A- 276- 54158529 8.1GiCE-J, 8.1GiCE-JF, 8.1GiCE-M

DESCRIPTION

54226

Upd:6/29/2022

Electronic Shift and Throttle

276 8.1GiCE-J, 8.1GiCE-JF, 8.1GiCE-M

17

7 8

13

18

12 9 10 11 2 5

6

14

15 16

4 1

3

Upd:6/29/2022

54752

7748560_G8A -276 -54158570 8.1GiCE-J, 8.1GiCE-JF, 8.1GiCE-M

Electronic Shift and Throttle

276

8.1GiCE-J, 8.1GiCE-JF, 8.1GiCE-M REF PART NO. QTY 1 3849496 1 Control unit 2 946671 4 Flange screw 3 948645 4 Flange lock nut 4 40005740 1 Bracket 5 21128472 1 Support 6 946544 3 Flange screw 7 3848712 1 Shift motor 8 3594991 1 Cable 9 3850941 1 Adapter 10 940191 1 Washer 11 17253 1 Split pin 12 21144647 1 Bracket 13 973155 2 Six point socket scr 14 3594888 4 Vibration damper 15 3594890 4 Sleeve 16 3843651 4 Flange screw 17 1 Throttle control 18 40005050 1 Guide

7748560_G8A- 276- 54158570 8.1GiCE-J, 8.1GiCE-JF, 8.1GiCE-M

DESCRIPTION

NOTES

Shift

See ''Throttle Body'' page

54752

Upd:6/29/2022

Joystick EVC-C

276 8.1GiCE-J, 8.1GiCE-JF, 8.1GiCE-M

2

2

1

Upd:6/29/2022

54505

7748560_G8A -276 -54157868 8.1GiCE-J, 8.1GiCE-JF, 8.1GiCE-M

Joystick EVC-C

276

8.1GiCE-J, 8.1GiCE-JF, 8.1GiCE-M REF PART NO. QTY 1 3884795 1 Steering system parts not sold separately 2 3885342 2 Wiring harness

7748560_G8A- 276- 54157868 8.1GiCE-J, 8.1GiCE-JF, 8.1GiCE-M

DESCRIPTION

54505

Upd:6/29/2022

Ignition

280 8.1GiCE-J, 8.1GiCE-JF

Upd:6/29/2022

54731

7748560_G8A -280 -54170098 8.1GiCE-J, 8.1GiCE-JF, 8.1GiCE-M

Ignition

280

8.1GiCE-J, 8.1GiCE-JF REF PART NO. QTY 1 3859078 8 Ignition coil 2 3861258 16 Bolt 3 3861295 1 Ignition cable kit 4 3861377 12 Retainer 5 3861392 4 Bracket 6 946441 2 Flange screw 7 3861326 2 Spark plug kit 3861327 X Spark plug kit

7748560_G8A- 280- 54170098 8.1GiCE-J, 8.1GiCE-JF, 8.1GiCE-M

DESCRIPTION

NOTES

4 pack 24 pack

54731

Upd:6/29/2022

Electronic Engine Control

284 8.1GiCE-M

3 2 1

11

13 16 12 14 15

17

10 8 9 5

19 18 4 7

20

6

21

Upd:6/29/2022

54720

7748560_G8A -284 -54161003 8.1GiCE-J, 8.1GiCE-JF, 8.1GiCE-M

Electronic Engine Control

284

8.1GiCE-M REF PART NO. QTY 1 21367592 1 Module 2 3843651 4 Flange screw 3 3595472 1 Bracket 4 3861301 2 Knock sensor 5 3887328 1 Sensor 6 3887970 1 Fitting 7 3857816 1 Bushing 8 3808516 1 Sensor, crankshaft position 9 1 O-ring 10 3861262 1 Bolt 11 3883724 4 Sensor, oxygen 12 3889526 4 Sensor, temperature 13 3854527 1 Sensor, MAT 14 3861321 1 Sensor, MAP 15 3858988 1 Seal 16 3861240 1 Bolt 17 3850397 1 Switch, coolant water temp.

18 3808513 1 Sensor, camshaft position 19 1 O-ring 20 1 Screw 21 1 Spacer

7748560_G8A- 284- 54161003 8.1GiCE-J, 8.1GiCE-JF, 8.1GiCE-M

DESCRIPTION

NOTES

not sold separately

not sold separately part not sold part not sold

54720

Upd:6/29/2022

Electronic Engine Control

284 8.1GiCE-J, 8.1GiCE-JF

3 2 1

11

13 16 12 14 15

17

10 8 9 5

19 18 4 7

20

6

21

Upd:6/29/2022

54720

7748560_G8A -284 -54160234 8.1GiCE-J, 8.1GiCE-JF, 8.1GiCE-M

Electronic Engine Control

284

8.1GiCE-J, 8.1GiCE-JF REF PART NO. QTY 1 1 Module 2 3843651 4 Flange screw 3 3595472 1 Bracket 4 3861301 2 Knock sensor 5 3887328 1 Sensor 6 3887970 1 Fitting 7 3857816 1 Bushing 8 3808516 1 Sensor, crankshaft position 9 1 O-ring 10 3861262 1 Bolt 11 3883724 4 Sensor, oxygen 12 3889526 4 Sensor, temperature 13 3854527 1 Sensor, MAT 14 3861321 1 Sensor, MAP 15 3858988 1 Seal 16 3861240 1 Bolt 17 3850397 1 Switch, coolant water temp.

18 3808513 1 Sensor, camshaft position 19 1 O-ring 20 1 Screw 21 1 Spacer

7748560_G8A- 284- 54160234 8.1GiCE-J, 8.1GiCE-JF, 8.1GiCE-M

DESCRIPTION

NOTES

not sold separately

not sold separately part not sold part not sold

54720

Upd:6/29/2022

Serpentine Belt and Alternator

321 8.1GiCE-J, 8.1GiCE-JF, 8.1GiCE-M

16 18

14

17

10 7

8 2

1

12

9 15

4

13

5

11 6

3

Upd:6/29/2022

54815

7748560_G8A -321 -54158465 8.1GiCE-J, 8.1GiCE-JF, 8.1GiCE-M

Serpentine Belt and Alternator

321

8.1GiCE-J, 8.1GiCE-JF, 8.1GiCE-M REF PART NO. QTY 1 3847535 1 Bracket 2 3863175 2 Bushing 3 3863274 1 Decal 4 3861016 3 Bolt 5 3843813 1 Stud 6 971098 1 Flange lock nut 7 21132385 1 Belt 8 3885250 1 Belt tensioner 9 965220 2 Flange screw 10 3861009 1 Pulley 11 1 Pump, sea water 12 1 Pulley, circulation pump 13 1 Pulley, power steering pump 14 3884950 1 Alternator 15 947790 2 Flange screw 16 945408 1 Flange nut 17 (3852208) 1 Screw 18 3852520 1 Washer

7748560_G8A- 321- 54158465 8.1GiCE-J, 8.1GiCE-JF, 8.1GiCE-M

DESCRIPTION

54815

Upd:6/29/2022

Starter

331 8.1GiCE-J, 8.1GiCE-JF, 8.1GiCE-M

Upd:6/29/2022

54353

7748560_G8A -331 -54170546 8.1GiCE-J, 8.1GiCE-JF, 8.1GiCE-M

Starter

331

8.1GiCE-J, 8.1GiCE-JF, 8.1GiCE-M REF PART NO. QTY 1 3885317 1 Starter motor 2 3810300 1 Solenoid kit 3 3854496 2 Washer 4 3857936 2 Screw 5 949874 1 Flange lock nut 6 855314 1 Spacer nut 7 947107 1 Flange screw 8 855798 1 Protecting sleeve

7748560_G8A- 331- 54170546 8.1GiCE-J, 8.1GiCE-JF, 8.1GiCE-M

DESCRIPTION

54353

Upd:6/29/2022

Control Unit and Cables, EVC-C & -C2

370 8.1GiCE-J, 8.1GiCE-JF, 8.1GiCE-M

1

4 3 5 2

7

8

6 9

18

15

12 11

10 16

13 19

17 14

Upd:6/29/2022

54507

7748560_G8A -370 -54160930 8.1GiCE-J, 8.1GiCE-JF, 8.1GiCE-M

Control Unit and Cables, EVC-C & -C2

370

8.1GiCE-J, 8.1GiCE-JF, 8.1GiCE-M REF PART NO. QTY DESCRIPTION 1 3588207 1 Cable kit 2 881786 1 Cable kit 3 977184 1 Housing 4 873765 1 Relay 5 874789 1 Cable kit, bus 889550 1 Cable, bus 889551 1 Cable, bus 889552 1 Cable, bus 888013 1 Cable, bus 3889410 1 Extension cable 3842733 1 Extension cable 3842734 1 Extension cable 3842735 1 Extension cable 3842736 1 Extension cable 3842737 1 Extension cable 21172469 1 Extension cable 21172470 1 Extension cable 22815614 1 Cable kit, 100 m 22815615 1 Cable kit, 1000 m 22815617 1 Cable kit, 25 m 6 874676 1 Cable kit 7 3588972 1 Cable kit 8 856659 1 Starter switch 9 1 Wrench 10 3889574 1 Wiring harness, starter switch 11 977184 1 Housing 12 873765 1 Relay 13 3884481 1 Control unit, not programmed 3586261 1 Software

14

15

16 17 18 19

3586259

1 Software

3849496 3586267

1 Control unit, not programmed 1 Software

3586266

1 Software

3886666 21166002 21166003 21166004 3588206 874807 3808852 3848966

1 1 1 1 1 1 1 1

NOTES Display Control panel, start/stop 12V L=5.0m L=7.0m L=9.0m L=11.0m L=13.0m L=1.5m L=3.0m L=5.0m L=7.0m L=9.0m L=11.0m L=20m L=40m, Replaced by 22815614

EVC control lever cable, 6-pole., L=1.5m Y-connector bus cable, 6-pole., L=0.5m Kit with 2 key switch with identical key.

HCU. Software ordered separately or downloaded with Vodia.

Warehouse programming. This p/n can not be ordered, but will be used for invoicing.

Vodia-programming. This p/n can not be ordered, but will be used for invoicing.

PCU. Software ordered separately or downloaded with Vodia.

Warehouse programming. This p/n can not be ordered, but will be used for invoicing.

Vodia-programming. This p/n can not be ordered, but will be used for invoicing.

L=1.5m 7m 9m 13m

Cable, multilink Wiring harness, multilink Wiring harness, multilink Wiring harness, multilink Cable kit, y-split Cable kit, fuel, water, rudder Cable kit, instruments, panels Control unit Dimmer unit

7748560_G8A- 370- 54160930 8.1GiCE-J, 8.1GiCE-JF, 8.1GiCE-M

54507

Upd:6/29/2022

Control Unit and Cables, EVC-C3

370 8.1GiCE-M

1

4 3 5 2

7

10

6

11 8 9

20

17

14 13

12 18

15 21

19 16

Upd:6/29/2022

54304

7748560_G8A -370 -54161453 8.1GiCE-J, 8.1GiCE-JF, 8.1GiCE-M

Control Unit and Cables, EVC-C3

370

8.1GiCE-M REF PART NO. QTY DESCRIPTION 1 3588207 1 Cable kit 2 881786 1 Cable kit 3 977184 1 Housing 4 873765 1 Relay 5 874789 1 Cable kit, bus 889550 1 Cable, bus 889551 1 Cable, bus 889552 1 Cable, bus 888013 1 Cable, bus 3889410 1 Extension cable 3842733 1 Extension cable 3842734 1 Extension cable 3842735 1 Extension cable 3842736 1 Extension cable 3842737 1 Extension cable 21172469 1 Extension cable 21172470 1 Extension cable 22815614 1 Cable kit, 100 m 22815615 1 Cable kit, 1000 m 22815617 1 Cable kit, 25 m 6 874676 1 Cable kit 7 3588972 1 Cable kit 8 856659 1 Starter switch 9 1 Nut 10 1 Front ring 11 1 Key 12 3889574 1 Wiring harness, starter switch 13 977184 1 Housing 14 873765 1 Relay 15 21321153 1 Control unit, not programmed 3586261 1 Software

16

17

18 19 20 21

3586259

1 Software

3849496 3586267

1 Control unit, not programmed 1 Software

3586266

1 Software

3886666 21166002 21166003 21166004 3588206 874807 3808852 3848966

1 1 1 1 1 1 1 1

NOTES Display Control panel, start/stop 12V L=5.0m L=7.0m L=9.0m L=11.0m L=13.0m L=1.5m L=3.0m L=5.0m L=7.0m L=9.0m L=11.0m L=20m L=40m, Replaced by 22815614

EVC control lever cable, 6-pole., L=1.5m Y-connector bus cable, 6-pole., L=0.5m Kit with 2 key switch with identical key.

HCU. Software ordered separately or downloaded with Vodia.

Warehouse programming. This p/n can not be ordered, but will be used for invoicing.

Vodia-programming. This p/n can not be ordered, but will be used for invoicing.

PCU. Software ordered separately or downloaded with Vodia.

Warehouse programming. This p/n can not be ordered, but will be used for invoicing.

Vodia-programming. This p/n can not be ordered, but will be used for invoicing.

L=1.5m 7m 9m 13m

Cable, multilink Wiring harness, multilink Wiring harness, multilink Wiring harness, multilink Cable kit, y-split Cable kit, fuel, water, rudder Cable kit, instruments, panels Control unit Dimmer unit

7748560_G8A- 370- 54161453 8.1GiCE-J, 8.1GiCE-JF, 8.1GiCE-M

54304

Upd:6/29/2022

Engine Harnesses

370 8.1GiCE-J, 8.1GiCE-JF, 8.1GiCE-M

19

9 1

16

15

4

3

20

7

6

21

5

8

10 9

13 2

14

11

12 17

18

Upd:6/29/2022

54739

7748560_G8A -370 -54160238 8.1GiCE-J, 8.1GiCE-JF, 8.1GiCE-M

Engine Harnesses

370

8.1GiCE-J, 8.1GiCE-JF, 8.1GiCE-M REF PART NO. QTY DESCRIPTION 1 3848908 1 Wiring harness 2 1 Fuse box 3 3858809 3 Relay 4 3841366 2 Relay 5 3884849 1 Fuse 6 3841370 1 Fuse 3841371 1 Fuse 7 3841373 1 Fuse 3863403 1 Fuse 3841372 1 Fuse 3861373 1 Fuse 3861374 1 Fuse 8 1 Cover plate 9 1 Connector, 14 pin 10 3843887 1 Bracket 11 3840402 2 Mounting base 12 3852118 2 Nut 13 3886663 1 Bracket 14 946441 2 Flange screw 15 (3852146) 2 Clamp 3852434 1 Clamp 3852490 1 Attaching clamp 16 946441 2 Flange screw 17 3861297 1 Wiring harness, fuel injector 18 3863052 2 Wiring harness, ignition 19 3883708 1 Alarm kit 20 3887227 Wiring harness 21147169 1 Wiring harness 3887228 1 Wiring harness 21147170 1 Wiring harness 3887229 1 Wiring harness 21147171 1 Wiring harness 21 (3887733) 1 Wiring harness, y

7748560_G8A- 370- 54160238 8.1GiCE-J, 8.1GiCE-JF, 8.1GiCE-M

NOTES not sold separately

40A 20A 40A 5A 7.5A 10A 15A 20A not sold separately not sold separately

D=.375'' (9.5mm) D=.750'' (19.0mm) D=1.44'' (36mm)

Mounted at the helm.

L=3.0m, 10 ft., replaced by next part number L=3.0m, 10 ft.

L=6.0m, 19.7 ft., replaced by next part number L=6.0m, 19.7 ft.

L=8.0m, 26.2 ft., replaced by next part number L=8.0m, 26.2 ft.

54739

Upd:6/29/2022

Tachometers and Speedometers, EVC

380 8.1GiCE-J, 8.1GiCE-JF, 8.1GiCE-M 1 2

3

4 1

5

9

7

11

10

6

12

8

17

13

19

15 18 14

20 16

25

21

26

31

27

32

28

22 23

33

29

24

30

34 35

10

Upd:6/29/2022

43539

7748560_G8A -380 -54158527 8.1GiCE-J, 8.1GiCE-JF, 8.1GiCE-M

Tachometers and Speedometers, EVC

380

8.1GiCE-J, 8.1GiCE-JF, 8.1GiCE-M REF 1

2 3

4

5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35

PART NO. QTY DESCRIPTION 3885696 1 Tachometer 21234541 1 Tachometer 3885697 1 Tachometer 21234537 1 Tachometer 3884843 1 Wiring harness 3847841 1 Tachometer kit 21234545 1 Tachometer kit 3847844 1 Tachometer kit 21234544 1 Tachometer kit 874930 1 Speedometer 874917 1 Speedometer 881650 1 Speedometer 881645 1 Speedometer 3807508 1 Speedometer 3807510 1 Speedometer (3807512) 1 Speedometer 3807513 1 Speedometer 3595249 1 Speedometer (21265103) Speedometer 3595253 1 Speedometer (21265105) 1 Speedometer 3595246 1 Speedometer (21265101) 1 Speedometer 3595250 1 Speedometer 21265104 1 Speedometer 874708 1 Mounting kit 874449 1 Attaching ring (874706) 1 Gasket 874447 1 Ring 3847888 1 Mounting kit 3884098 1 Attaching ring 3884103 1 Gasket 3847887 1 Ring 874732 1 Mounting kit 874449 1 Attaching ring (874706) 1 Gasket 874730 1 Ring 3885216 1 Mounting kit 3884098 1 Attaching ring 3884103 1 Gasket 3884096 1 Ring 881612 1 Brace kit 881610 2 Nut 881608 1 Brace (881609) 2 Stud (874706) 1 Gasket 874447 1 Ring 881614 1 Brace kit 881610 2 Nut 881608 1 Brace (881609) 2 Stud (874706) 1 Gasket 874730 1 Ring 3886791 1 X-ring 874844 1 X-ring 874759 1 Extension cable 3807043 1 Extension cable

7748560_G8A- 380- 54158527 8.1GiCE-J, 8.1GiCE-JF, 8.1GiCE-M

NOTES 6000 rpm, Black 6000 rpm, Black 6000 rpm, White 6000 rpm, White 6000 rpm, Black 6000 rpm, Black 6000 rpm, White 6000 rpm, White White 0-40 Knots, 0-45 mph Black 0-40 knots, 0-45 mph White 0-60 Knots, 0-70 mph Black 0-60 knots, 0-70 mph Black, 0-45 mph Black, 0-70 mph White, 0-45 mph, Part no longer sold White, 0-70 mph Unit neutral, D=110mm, White 0-40 Knots, replaced by next part number Unit neutral, D=110mm, White 0-40 Knots Unit neutral, D=110mm, White 0-60 Knots, replaced by next part number Unit neutral, D=110mm, White 0-60 Knots Unit neutral, D=110mm, Black 0-40 knots, replaced by next part number Unit neutral, D=110mm, Black 0-40 knots Unit neutral, D=110mm, Black 0-60 knots, replaced by next part number Unit neutral, D=110mm, Black 0-60 knots Black

Black

Chrome

Chrome

Black

Chrome

For flush mounting.

For flush mounting.

L=1000mm L=3000mm

43539

Upd:6/29/2022

4'' Color Display, EVC-D/E

381 8.1GiCE-M

Upd:6/29/2022

48737

7748560_G8A -381 -54161819 8.1GiCE-J, 8.1GiCE-JF, 8.1GiCE-M

4'' Color Display, EVC-D/E

381

8.1GiCE-M REF PART NO. QTY 1 21584186 1 Display, kit 1 Display, kit 22080265 1 Display, kit 22369186 1 Display, kit 22835626 1 Display, kit 2 1 Display 1 Display 1 Display 1 Display 1 Display 3 21640400 1 Cable 4 21611210 1 Frame 5 21611208 1 Cover 6 21693705 1 Gasket

7748560_G8A- 381- 54161819 8.1GiCE-J, 8.1GiCE-JF, 8.1GiCE-M

DESCRIPTION

NOTES Replaced by 21836928 Replaced by 22080265 Replaced by 22369186 Replaced by 22835626 Replaced by 21836933 Replaced by 22080268 Replaced by 22369187 Replaced by 22835617

For top mounting For top mounting For flush mounting.

48737

Upd:6/29/2022

7'' Color Display, EVC-D

381 8.1GiCE-M

Upd:6/29/2022

43616

7748560_G8A -381 -54160912 8.1GiCE-J, 8.1GiCE-JF, 8.1GiCE-M

7'' Color Display, EVC-D

381

8.1GiCE-M REF 1

2 3 4 5 6 7 8 9

PART NO. QTY 21501717 1 Display 21685202 1 Display 21853866 1 Display 22080260 1 Display 22369181 1 Display 22499544 1 Display 22722418 1 Display 21514712 1 Cable 1 Kit 1 Display 21330288 1 Frame 1 Frame 21379779 1 Network adapter 21330289 1 Frame (21143284) 1 Frame 21144292 1 Cover

7748560_G8A- 381- 54160912 8.1GiCE-J, 8.1GiCE-JF, 8.1GiCE-M

DESCRIPTION

NOTES For flush mounting., replaced by next part number For flush mounting., replaced by next part number For flush mounting., replaced by next part number For flush mounting., replaced by next part number For flush mounting., replaced by next part number For flush mounting. Replaced by next part number For flush mounting. Replaced by next part number

For flush mounting.

12V For top mounting

43616

Upd:6/29/2022

Control Panel, EVC

381 8.1GiCE-J, 8.1GiCE-JF, 8.1GiCE-M

11 3

7

10

6

2

9

5

1

10

6

2

12 8

4

15

23

19

27

14

26 18 13

17

14 16

22 21

18

25

26

22

20 24

28

2 6 10 14 18 22 26

Upd:6/29/2022

54351

7748560_G8A -381 -54160361 8.1GiCE-J, 8.1GiCE-JF, 8.1GiCE-M

Control Panel, EVC

381

8.1GiCE-J, 8.1GiCE-JF, 8.1GiCE-M REF PART NO. QTY 1 21310162 1 Control panel 2 3808135 1 Gasket 3 3808131 1 Frame 4 3808134 1 Nut 5 21310164 1 Control panel 6 3808135 1 Gasket 7 3808131 1 Frame 8 3808134 1 Nut 9 21144011 1 Control panel 10 3808135 1 Gasket 11 3808131 1 Frame 12 3808134 1 Nut 13 40005641 Control panel, start/stop 14 3808135 1 Gasket 15 3808131 1 Frame 16 3808134 1 Nut 17 40005642 1 Control panel, start/stop 18 3808135 1 Gasket 19 3808131 1 Frame 20 3808134 1 Nut 21 3594954 1 Kit, start/stop 22 3808135 1 Gasket 23 3808131 1 Frame 24 3808134 1 Nut 25 40005634 1 Control panel 26 3808135 1 Gasket 27 3808131 1 Frame 28 3808134 1 Nut

7748560_G8A- 381- 54160361 8.1GiCE-J, 8.1GiCE-JF, 8.1GiCE-M

DESCRIPTION

NOTES Single installation Also for flushmounting.

Twin Installation Also for flushmounting.

Sportfish Also for flushmounting.

Single installation, Dual station Also for flushmounting.

Twin Installation, Dual station Also for flushmounting.

Triple installation.

Power trim Also for flushmounting.

54351

Upd:6/29/2022

EVC 4'' Display

381 8.1GiCE-J, 8.1GiCE-JF, 8.1GiCE-M

Upd:6/29/2022

54350

7748560_G8A -381 -54160946 8.1GiCE-J, 8.1GiCE-JF, 8.1GiCE-M

EVC 4'' Display

381

8.1GiCE-J, 8.1GiCE-JF, 8.1GiCE-M REF PART NO. QTY 1 3884818 1 Display, EVC-C 3849972 1 Display, EVC-C 3595108 1 Display, EVC-C2 21173162 1 Display, EVC-C2 21352262 1 Display, EVC-C3 2 830928 4 Stud 3 830930 4 Wing nut 4 3588207 1 Cable kit

7748560_G8A- 381- 54160946 8.1GiCE-J, 8.1GiCE-JF, 8.1GiCE-M

DESCRIPTION

54350

NOTES replaced by next part number replaced by next part number replaced by next part number replaced by next part number

Upd:6/29/2022

EVC Mini-display

381 8.1GiCE-M

Upd:6/29/2022

54352

7748560_G8A -381 -54160931 8.1GiCE-J, 8.1GiCE-JF, 8.1GiCE-M

EVC Mini-display

381

8.1GiCE-M REF PART NO. QTY 1 (21352296) 1 Display 2 1 Display 3 21358227 1 Buzzer 4 3808135 1 Gasket 5 3808131 1 Frame 6 874450 1 Attaching ring 7 1 Cable, multilink 8 948211 1 Cable tie

7748560_G8A- 381- 54160931 8.1GiCE-J, 8.1GiCE-JF, 8.1GiCE-M

DESCRIPTION

54352

Upd:6/29/2022

Gauges, 4-in-1, EVC

382 8.1GiCE-J, 8.1GiCE-JF, 8.1GiCE-M

Upd:6/29/2022

43537

7748560_G8A -382 -54158528 8.1GiCE-J, 8.1GiCE-JF, 8.1GiCE-M

Gauges, 4-in-1, EVC

382

8.1GiCE-J, 8.1GiCE-JF, 8.1GiCE-M REF PART NO. QTY DESCRIPTION 1 3885214 1 Instrument 3885215 1 Instrument 3847876 1 Instrument 3847879 1 Instrument 2 3847888 1 Mounting kit 3 3884098 1 Attaching ring 4 3884103 1 Gasket 5 3847887 1 Ring 6 3885216 1 Mounting kit 7 3884098 1 Attaching ring 8 3884103 1 Gasket 9 3884096 1 Ring 10 3886791 1 X-ring 11 874759 1 Extension cable 3807043 1 Extension cable

7748560_G8A- 382- 54158528 8.1GiCE-J, 8.1GiCE-JF, 8.1GiCE-M

NOTES Oil pressure, coolant temp, fuel level, volt meter, White Trim (analog), coolant temp, fuel level, volt meter, White Oil pressure, coolant temp, fuel level, volt meter, Black Trim (analog), coolant temp, fuel level, volt meter, Black Black

Chrome

For flush mounting.

L=1000mm L=3000mm

43537

Upd:6/29/2022

Gauges, EVC

382 8.1GiCE-J, 8.1GiCE-JF, 8.1GiCE-M 1

4

2

3

5

6

1

7

12

10

9

8

16

14

11

15 17

13

24

18 22

28

23

29

25

19 20

26

21

27

32 31 30

Upd:6/29/2022

43538

7748560_G8A -382 -54158524 8.1GiCE-J, 8.1GiCE-JF, 8.1GiCE-M

Gauges, EVC

382

8.1GiCE-J, 8.1GiCE-JF, 8.1GiCE-M REF PART NO. QTY 1 874919 1 Oil pressure gauge 874932 1 Oil pressure gauge 874908 1 Oil pressure gauge 874923 1 Oil pressure gauge 2 3812881 1 Instrument 3812911 1 Instrument 3 881648 1 Trimmer 881654 1 Trimmer 4 874904 1 Thermometer, coolant water 874921 1 Thermometer, coolant water 874918 1 Thermometer, coolant water 874931 1 Thermometer, coolant water 5 881649 1 Voltmeter 881658 1 Voltmeter 6 874915 1 Instrument, alarm 874927 1 Instrument, alarm 7 874914 1 Fuel gauge 874926 1 Fuel gauge 8 3809992 1 Water level gauge, water tank 3809993 1 Water level gauge, water tank 9 3812914 1 Rudder indicator 3812917 1 Rudder indicator 10 874709 1 Mounting kit 11 874450 1 Attaching ring 12 874707 1 Gasket 13 874448 1 Ring 14 874733 1 Mounting kit 15 874450 1 Attaching ring 16 874707 1 Gasket 17 874731 1 Ring 18 881611 1 Brace kit 19 881610 2 Nut 20 881607 1 Brace 21 (881609) 2 Stud 22 874707 1 Gasket 23 874448 1 Ring 24 881613 1 Brace kit 25 881610 2 Nut 26 881607 1 Brace 27 (881609) 2 Stud 28 874707 1 Gasket 29 874731 1 Ring 30 874843 1 X-ring 31 874759 1 Extension cable 3807043 1 Extension cable 32 3817974 1 Alarm

7748560_G8A- 382- 54158524 8.1GiCE-J, 8.1GiCE-JF, 8.1GiCE-M

DESCRIPTION

NOTES Black 0-100 psi White, 0-100 psi Black, 0-7 bar White, 0-7 bar Black, Analog White, Analog Black, Digital White, Digital Black, 0-120°C White, 0-120°C Black, 40-250° f White, 40-250° f 12V, Black 12V, White Black White Black White Black White Black White Black

Chrome

Black

Chrome

For flush mounting.

L=1000mm L=3000mm

43538

Upd:6/29/2022

OceanX™ Drive Sensors

384 8.1GiCE-J, 8.1GiCE-JF, 8.1GiCE-M

12

15 15

20

11

14

11 20

13

10 3 5

9 4

8 7 6 1 2

18

19

16

16 17

Upd:6/29/2022

48906

7748560_G8A -384 -54160970 8.1GiCE-J, 8.1GiCE-JF, 8.1GiCE-M

OceanX™ Drive Sensors

384

8.1GiCE-J, 8.1GiCE-JF, 8.1GiCE-M REF 1 2 3 4 5 6 7 8 9 10 11 12

13 14 15 16 17 18 19 20

PART NO. QTY DESCRIPTION 21174634 1 Sensor 1 O-ring 21124251 1 Wiring harness 1 Plug 1 Grommet 1 Connector housing 1 Gasket 3 Terminal 1 Boot 3852555 1 Retainer (21174636) 6 Attaching clamp 21206915 1 Module 21206919 1 Wiring harness 3 Connector housing X Terminal 21210873 1 Bracket 946544 2 Flange screw X Cable harness, engine 21292836 1 Sensor 1 Housing 2 Terminal 3852033 1 O-ring 1 Connector X

7748560_G8A- 384- 54160970 8.1GiCE-J, 8.1GiCE-JF, 8.1GiCE-M

NOTES WID- water in drive oil not sold separately not sold separately not sold separately not sold separately not sold separately not sold separately

not sold separately not sold separately

WIB - water in bellows not sold separately not sold separately

See engine catalog, ''Engine Harness'' section

48906

Upd:6/29/2022

Multi-sensors and Senders, EVC

386 8.1GiCE-J, 8.1GiCE-JF, 8.1GiCE-M

Upd:6/29/2022

43547

7748560_G8A -386 -54158531 8.1GiCE-J, 8.1GiCE-JF, 8.1GiCE-M

Multi-sensors and Senders, EVC

386

8.1GiCE-J, 8.1GiCE-JF, 8.1GiCE-M REF PART NO. QTY DESCRIPTION 1 873772 1 Tank sensor 2 89865 1 Gasket 3 (834480) 1 Flange 4 969408 4 Six point socket scr 1 Screw 5 834481 5 Gasket 6 1 Flange 7 1 Wires 1 Cover 8 949210 2 Terminal 949597 2 Housing 9 1 Housing 2 Terminal 10 1 Sender, fuel level 11 3587055 1 Sensor, multi-sensor 12 3587054 1 Sensor, multi-sensor 13 1 Sender 14 1 Cable 15 1 O-ring 16 1 O-ring 17 1 Fitting, through hull 18 1 Seal 19 1 Nut 20 1 Plug 21 1 O-ring 22 1 O-ring 23 834389 1 Tank sensor, water level 24 89865 1 Gasket 25 (834480) 1 Flange 26 969407 4 Six point socket scr 1 Screw 27 834481 5 Gasket 28 837772 1 Position sensor, drive 29 3863388 1 Arm 30 955132 3 Cross recessed screw 31 955891 3 Washer 32 943549 1 Control rod 33 942836 1 Hexagon nut 955780 1 Hexagon nut 34 946704 1 Ball socket 946703 1 Ball socket 35 21319346 1 Ball stud

7748560_G8A- 386- 54158531 8.1GiCE-J, 8.1GiCE-JF, 8.1GiCE-M

NOTES 3-180 Ohms

L=20mm L=30mm not sold separately part not sold

FCI 54200210 FCI 54001801 30-240 Ohms, Not supplied by Volvo Penta Mounted on transom Through hull not sold separately not sold separately not sold separately not sold separately not sold separately not sold separately not sold separately not sold separately not sold separately not sold separately

L=16mm L=30mm

Left hand threads Right hand threads Left hand threads Right hand threads

43547

Upd:6/29/2022

Electrical Materials

396 1

3

2

4

7

6

9

10

8

5 11

12

13

14

18 17

22 23 19

16

24 20

15

21

25

Upd:6/29/2022

26

27

28

29

30

31

43332

7748560_G8A -396 -54155401 8.1GiCE-J, 8.1GiCE-JF, 8.1GiCE-M

Electrical Materials

REF PART NO. QTY 1 946038 1 Terminal 2 944224 1 Housing 3 944223 1 Housing 4 1 Cable terminal 5 965822 1 Terminal 948289 1 Terminal 6 949584 1 Housing 7 949583 1 Housing 8 969831 1 Terminal 965824 1 Terminal 965825 1 Terminal 9 948996 1 Housing 10 948995 1 Housing 11 948296 1 Housing 12 948297 1 Housing 13 948294 1 Housing 14 948295 1 Housing 15 949371 1 Terminal 16 1598753 1 Insulator 17 1307035 1 Housing 18 1308436 1 Housing 19 1608765 1 Insulator 20 965824 1 Terminal 21 1608766 1 Seal 22 1307048 1 Housing 23 1307049 1 Housing 24 970753 1 Housing 25 1624477 1 Housing 26 1259828 1 Housing 27 3523442 1 Pin housing 28 1259830 1 Housing 29 1259831 1 Housing 30 966812 1 Housing 31 967809 1 Housing

7748560_G8A- 396- 54155401 8.1GiCE-J, 8.1GiCE-JF, 8.1GiCE-M

396 DESCRIPTION

NOTES 2,1x0,5-1mm² 2-pole 2-pole Not marketed by Volvo Penta., 2,1x0,5-1mm² 3,5x1,1-2,5mm² 3,5x2,5-4,0mm² 3,5x1 natural 3,5x1 natural 3,5x0,5-1mm² 3,5x1,1-2,5mm² 3,5x2,6-4,0mm² 3,5x2 natural 3,5x2 natural 3,5x3 natural 3,5x3 natural 3,5x9 natural 3,5x9 natural 3,5x0,75-1,5mm² 1-pole 1-pole 3,5x2,5-4,5mm² 2-pole 2-pole 2-pole 2-pole 3-pole 3-polig (1259829) 4-pole 4-pole 8-pole 8-pole

43332

Upd:6/29/2022

Electrical Materials

396

Upd:6/29/2022

43463

7748560_G8A -396 -54155379 8.1GiCE-J, 8.1GiCE-JF, 8.1GiCE-M

Electrical Materials

REF PART NO. QTY 1 973150 1 Terminal 949206 1 Cable terminal 2 948856 1 Housing 3 948855 1 Housing 4 973117 1 Terminal 881487 1 Terminal 881488 1 Terminal 5 945830 1 Socket housing 6 945831 1 Tab housing 7 958210 1 Housing 8 958209 1 Housing 9 944076 1 Housing 10 948857 1 Housing 11 977184 1 Housing 12 1214948 1 Housing 13 945469 1 Housing 14 1578937 1 Housing 15 828624 1 Receptacle housing 16 1 Housing 17 949405 1 Terminal 18 947848 1 Housing 19 944077 1 Housing 20 881483 1 Terminal 881484 1 Terminal 21 949597 1 Housing 943511 1 Housing 22 881489 1 Terminal 23 944221 1 Housing

7748560_G8A- 396- 54155379 8.1GiCE-J, 8.1GiCE-JF, 8.1GiCE-M

396 DESCRIPTION

NOTES 6,3x0,8x1,1-2,5mm² 6,3x0,8x4,0-6,0mm² 6,3x4 natural 6,3x4 natural 6,3x0,8x0,5-1,0mm² 6,3x0,8x0,75-2,5mm² 6,3x0,8x4,0-6,0mm² 6,3x11 natural 6,3x11 natural 6,3x2 black 6,3x2 black 6,3x8 natural 6,3x8 natural 6,3x5x4,8/2,8x4 6,3x5 black 6,3x3 black 6,3x2 natural 6,3x6 6,3x1 black 4,8x1,1-2,5mm² 4,8x1 natural 6,3x8 natural 6,3x0,8x1,1-2,5mm² 6,3x0,8x4,0-6,0mm² 6,3x1 natural 6,3x1 natural 6,3x0,8x1,1-2,5 6,3x1 natural

43463

Upd:6/29/2022

Electrical Materials

396

Upd:6/29/2022

43327

7748560_G8A -396 -54155358 8.1GiCE-J, 8.1GiCE-JF, 8.1GiCE-M

Electrical Materials

REF PART NO. QTY DESCRIPTION 1 970624 1 Electric cable, type RK 970626 1 Electric cable, type RK 970661 1 Electric cable, type R2 (970663) 1 Electric cable, type R2 970698 1 Electric cable, type R2 970700 1 Electric cable, type RK (970709) 1 Electric cable, type RK 970711 1 Electric cable, type R2 954485 1 Electric cable, type RK (954500) 1 Electric cable, type RK 954502 1 Electric cable, type RK 2 874854 1 Power cable (863657) 1 Cable 874855 1 Power cable (842092) 1 Cable (874858) 1 Power cable (842090) 1 Cable (874861) 1 Power cable (874862) 1 Power cable 846639 1 Electric cable

3 4

5 6 7 8 9 10

11 12 13 14 15 16

17 18 19

20

874870 846346 (874346) 872679 872939 948211 949666 948616 980464 862832 980881 947827 858283 844280 (844278) (844279) 954505 954506 (956956) 956958 956960 (926219) 944306 829200 (1234326) 960140 941269 821053 943920 20382270 20382270 970788 970789 (970791) 881492 881493 881508 881494 881504 881506 881495 881496

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

Power cable Cable Electric cable Wiring harness Adapter Cable tie Cable tie, with mount. Hole Cable tie Cable tie Cable tie, steel Cable tie Clamp Tape Clip, battery cable +pole Insulation Insulation Terminal, battery cable -pole Terminal, battery cable +pole Splice Splice Splice Coupling piece Connector Protective cap Protecting casing Washer Plug Protecting bushing Plug Diode Diode Terminal Terminal Terminal Terminal Terminal Terminal Terminal Terminal Terminal Terminal Terminal

7748560_G8A- 396- 54155358 8.1GiCE-J, 8.1GiCE-JF, 8.1GiCE-M

396 NOTES 1,5mm², black 1,5mm², red 1,5mm², red 2,5mm², black 2,5mm², red 4,0mm², black 6,0mm², black 6,0mm², red 16,0mm², red 25,0mm², red 35,0mm², red Non reinforced ship cable approved by classification societies., 2x1,5mm² Reinforced ship cable approved by classification societies., 4,0mm², red Non reinforced ship cable approved by classification societies., 2x2,5mm² Non reinforced ship cable approved by classification societies., 3x1,5mm² Non reinforced ship cable approved by classification societies., 6,0mm², black Non reinforced ship cable approved by classification societies., 16,0mm², red Non reinforced ship cable approved by classification societies., 25,0mm², red Non reinforced ship cable approved by classification societies., 35,0mm², red Non reinforced ship cable approved by classification societies., RKKB 16 x1,5mm² Non reinforced ship cable approved by classification societies., 2x1,5mm² Replaced by wiring harness 872679 and adapter 872939 Reinforced ship cable approved by classification societies., RFOU 0,6/1kv (846346) (846346) 3x1,5mm² 3x4,0mm² 3x6,0mm² 4x1,5mm² 25,4mm 4x2,5mm² 16x1,5mm² Red Black D=77mm L=280mm D=42mm L=170mm D=102mm L=362mm 1,5-2,5mm², blue L=61mm Black Blue 0,5-1,0mm², red 1,5-2,5mm², blue 3-6mm², yellow Max 20mm², 12-pole I.D=35mm I.D=40mm

M5x1,1-2,5mm² M6x1,1-2,5mm² M10x1,1-2,5mm² M4x1,1-2,5mm² M5x1,1-2,5mm² M6x1,1-2,5mm² M8x1,1-2,5mm² M10x1,1-2,5mm² M4x2,6-6,0mm² M5x2,6-6,0mm² M6x2,6-6,0mm² 43327

Upd:6/29/2022

Electrical Materials

REF PART NO. QTY DESCRIPTION (881497) 1 Terminal 881498 1 Terminal 940331 1 Terminal (940332) 1 Terminal 940333 1 Terminal (940334) 1 Terminal 881512 1 Terminal 940335 1 Terminal 940336 1 Terminal 940337 1 Terminal 21 949587 1 Terminal 22 8140576 1 Nut 23 865758 1 Cable terminal 24 944485 1 Terminal 25 839328 1 Tab 26 881491 1 Terminal 27 853015 1 Cable terminal 28 942429 1 Terminal 29 3829867 1 Cable terminal 3829868 1 Cable terminal 30 970777 1 Terminal 31 968377 1 Housing 968379 1 Housing 32 968376 1 Housing 968378 1 Housing 33 974313 1 Terminal 34 968401 1 Housing 35 968400 1 Housing 36 976256 1 Housing 37 967713 1 Housing

7748560_G8A- 396- 54155358 8.1GiCE-J, 8.1GiCE-JF, 8.1GiCE-M

396 NOTES M8x2,6-6,0mm² M10x2,6-6,0mm² M5x6,1-10,0mm² M6x6,1-10,0mm² M8x6,1-10,0mm² M10x6,1-10,0mm² M5x10,1-16,0mm² M6x10,1-16,0mm² M8x10,1-16,0mm² M10x10,1-16,0mm² M10x10mm² M4 I.D=12,5 D=23mm 6,3xM5x180 16,3x6,3x0,8 6,3x0,75-2,1mm² For trim instrument., For 853866, Yasaki For 853866, Yasaki

2,8x2 natural 2,8x2 gray 4,8/2,8x2 natural 4,8/2,8x2 gray 2,8x0,8x1,1-2,5mm² 2,8x8 natural 4,8/2,8x8 natural 2-pole 3-pole

43327

Upd:6/29/2022

Electronic Steering

645 8.1GiCE-J, 8.1GiCE-JF, 8.1GiCE-M

Upd:6/29/2022

43520

7748560_G8A -645 -54161802 8.1GiCE-J, 8.1GiCE-JF, 8.1GiCE-M

Electronic Steering

645

8.1GiCE-J, 8.1GiCE-JF, 8.1GiCE-M REF PART NO. QTY 1 X 1 2 21198760 1 3 3841608 2 4 21199454 1 5 21469067 1 3809286 1

6 7 8 9 10 11 12 13 14 15 16

17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35

DESCRIPTION Valve body Cover Wing nut Decal Control unit Software

3809285

1 Software

21453160 995525 946544 21438496 22001321 21438494 23230899 21438492 21438490 984379 984378 (3852837) 21243557 21937825 23202356

1 4 3 1 1 1 1 1 1 1 1 2 1 1 1 4 1 1 1 1 1 1 2 1 1 1 1 2 2 1 1 1 1 2 1 1

21298577

21277346 21234062 967707 3850931 3853376 3588972 21292450 21292472 984329 963675 944456

Bracket Flange screw Flange screw Hose, return Hose Hose, pressure Hose, pressure Hose, starboard Hose, port Nipple Nipple Clamp Steering cylinder Steering cylinder Steering cylinder Sensor, position Kit, fittings Fitting Fitting O-ring Clevis pin Cotter pin Bushing Cable attachment Cap Clevis pin Split pin Screw Split pin Cable kit, t Wiring harness Wiring harness Fuse Clamp Hex. socket screw Hexagon nut

7748560_G8A- 645- 54161802 8.1GiCE-J, 8.1GiCE-JF, 8.1GiCE-M

SEE SEC. NOTES 54163132 Shaded parts show changes from earlier design.

54163132 second design, introduced Jan. 2011, ser. no. A155443 and higher

SCU Warehouse programming. This p/n can not be ordered, but will be used for invoicing.

Vodia-programming. This p/n can not be ordered, but will be used for invoicing. changed from earlier design

changed from earlier design, replaced by next part number replaced by next part number, at ser. no. A1048130 changed from earlier design changed from earlier design

part not sold replaced by next part number replaced by next part number not sold separately ¼'' NPT, not sold separately ORB-M, not sold separately not sold separately not sold separately not sold separately not sold separately not sold separately

SCU Power 10A

43520

Upd:6/29/2022

Electronic Steering

645 8.1GiCE-J, 8.1GiCE-JF, 8.1GiCE-M

1 6

5 7

2

11 3 8

12

10 9

15

4 30 29

30

9 11 12 13

10 14 17

25

20

27

23

28 18 21

19 24

26

22

16

31 33 32

Upd:6/29/2022

48909

7748560_G8A -645 -54160769 8.1GiCE-J, 8.1GiCE-JF, 8.1GiCE-M

Electronic Steering

645

8.1GiCE-J, 8.1GiCE-JF, 8.1GiCE-M REF PART NO. QTY DESCRIPTION 1 21199262 1 Valve 2 21198760 1 Cover 3 3841608 2 Wing nut 4 21199454 1 Decal 5 21187317 1 Control unit 21469067 1 Control unit 3809286 1 Software 3809285

1 Software

6 7 8 9 10 11 12 13 14 15 16

21199245 21280607 946544 21199304 21199310 21199314 21199318 984379 984378 (3852837) 21243557

17 18 19

21298577

1 4 3 1 1 1 1 1 1 2 1 4 1 1 1 1 1 1 2 1 1 1 1 2 2 1 1 1 1 1

20 21 22 23 24 25 26 27 28 29 30 31 32 33

21277346 21234062 967707 3850931 3853376 3588972 21292450 21292472

Bracket Flange screw Flange screw Hose, return Hose, pressure Hose, starboard Hose, port Nipple Nipple Clamp Steering cylinder Sensor, position Kit, fittings Fitting Fitting O-ring Clevis pin Cotter pin Bushing Cable attachment Cap Clevis pin Split pin Screw Split pin Cable kit, t Wiring harness Wiring harness Fuse Breaker, circuit

7748560_G8A- 645- 54160769 8.1GiCE-J, 8.1GiCE-JF, 8.1GiCE-M

SEE SEC. NOTES 54163132 ser. no. A155442 and lower, replaced by 21445595

SCU, replaced by next part number SCU Warehouse programming. This p/n can not be ordered, but will be used for invoicing.

Vodia-programming. This p/n can not be ordered, but will be used for invoicing. replaced, follow link to replacing parts

not sold separately ¼'' NPT, not sold separately ORB-M, not sold separately not sold separately not sold separately not sold separately not sold separately not sold separately

SCU Power 10A Discontinued, See Service Bulletin 37-2-5

48909

Upd:6/29/2022

Steering

645 8.1GiCE-J, 8.1GiCE-JF, 8.1GiCE-M

20 12

11

18 13 19

21

13 14

17

15 16

25

13

22

16

27

24

26

23

25 10 1 6 5 9 11 4

8

3 2 Upd:6/29/2022

7 54766

7748560_G8A -645 -54158468 8.1GiCE-J, 8.1GiCE-JF, 8.1GiCE-M

Steering

645

8.1GiCE-J, 8.1GiCE-JF, 8.1GiCE-M REF PART NO. QTY 1 3887373 1 Power steering pump 2 3889611 1 Pulley 3 3889615 1 Washer 4 3889613 1 Nut 5 3888473 1 Bracket 6 3853405 1 Screw 7 3853405 1 Screw 8 3595494 3 Screw 9 3888475 1 Bracket 10 3595499 1 Flange screw 11 3887986 1 Hose assembly 12 3863148 1 Hose 13 982663 3 Hose clamp 14 3862629 1 Oil cooler 15 3863139 1 Screw 16 3593914 1 Hose 17 3887375 1 Reservoir 18 1 Cap 19 1 O-ring 20 1 Retainer 21 946544 2 Flange screw 22 3595270 1 Bracket 23 3595499 2 Flange screw 24 40005059 1 Hose 25 3853794 2 Hose clamp 26 3852434 1 Clamp, J 27 946441 1 Flange screw

7748560_G8A- 645- 54158468 8.1GiCE-J, 8.1GiCE-JF, 8.1GiCE-M

DESCRIPTION

NOTES

not sold separately not sold separately not sold separately

54766

Upd:6/29/2022

Steering Wheel Hub

645 8.1GiCE-J, 8.1GiCE-JF, 8.1GiCE-M

Upd:6/29/2022

54526

7748560_G8A -645 -54158526 8.1GiCE-J, 8.1GiCE-JF, 8.1GiCE-M

Steering Wheel Hub

645

8.1GiCE-J, 8.1GiCE-JF, 8.1GiCE-M REF PART NO. QTY 1 3808380 1 Kit 2 3841280 1 Steering wheel adjus

7748560_G8A- 645- 54158526 8.1GiCE-J, 8.1GiCE-JF, 8.1GiCE-M

DESCRIPTION

54526

Upd:6/29/2022

Valve Body

645 8.1GiCE-J, 8.1GiCE-JF, 8.1GiCE-M

Upd:6/29/2022

48910

7748560_G8A -645 -54163134 8.1GiCE-J, 8.1GiCE-JF, 8.1GiCE-M

Valve Body

645

8.1GiCE-J, 8.1GiCE-JF, 8.1GiCE-M REF PART NO. QTY 1 21199262 1 Valve 2 21199274 2 Nipple 2 O-ring 3 3859043 2 Fitting 3859042 2 O-ring 4 21584276 1 Filter 3 O-ring 5 21314061 1 Solenoid 6 21314064 2 Solenoid 7 1 Washer 8 2 Nut 9 3850397 1 Switch, temperature 10 1 O-ring 11 22141353 1 Valve 1 O-ring

7748560_G8A- 645- 54163134 8.1GiCE-J, 8.1GiCE-JF, 8.1GiCE-M

DESCRIPTION

NOTES

not sold separately

not sold separately

not sold separately not sold separately

not sold separately not sold separately

48910

Upd:6/29/2022

Valve Body

645 8.1GiCE-J, 8.1GiCE-JF, 8.1GiCE-M

12

4

1

2

2 9 3

10 11

3

6 6

8 7

5

8

Upd:6/29/2022

43522

7748560_G8A -645 -54163132 8.1GiCE-J, 8.1GiCE-JF, 8.1GiCE-M

Valve Body

645

8.1GiCE-J, 8.1GiCE-JF, 8.1GiCE-M REF PART NO. QTY DESCRIPTION 1 X 21445595 1 Valve 2 3 4 5 6 7 8 9 10

21914259 21199274 3859043 3859042 21584276 21314061 21314064

3850397 22141359

11 12

22141353

1 Valve 2 Nipple 2 O-ring 2 Fitting 2 O-ring 1 Filter 3 O-ring 1 Solenoid 2 Solenoid 1 Washer 2 Nut 1 Switch, temperature 1 Valve 1 O-ring Valve 1 O-ring 1 Valve

7748560_G8A- 645- 54163132 8.1GiCE-J, 8.1GiCE-JF, 8.1GiCE-M

NOTES Shaded parts show changes from earlier design. second design, introduced Jan. 2011, ser. no. A155443 and higher, replaced by next part number

not sold separately

changed from earlier design not sold separately

not sold separately not sold separately not sold separately not sold separately not sold separately

43522

Upd:6/29/2022

General, Engine with Mounting and Equipment

REF 200 Engine Information, General

7748560_G8A

- 20- 20

8.1GiCE-J, 8.1GiCE-JF, 8.1GiCE-M

DESCRIPTION

20 SEE SEC. 200

Upd:6/29/2022

Engine Information, General

DESCRIPTION Maintenance Parts, 8.1L

7748560_G8A

- 200- 200

8.1GiCE-J, 8.1GiCE-JF, 8.1GiCE-M

200 SEE SEC. NOTES 54161213 8.1GiCE-J, 8.1GiCE-JF, 8.1GiCE-M

Upd:6/29/2022

Engine Repair Parts

210 DESCRIPTION

Longblock

7748560_G8A

- 210- 210

8.1GiCE-J, 8.1GiCE-JF, 8.1GiCE-M

SEE SEC. NOTES 54161363 8.1GiCE-J, 8.1GiCE-JF, 8.1GiCE-M

Upd:6/29/2022

Engine

REF 210 211 212 214 216 217 218

21

DESCRIPTION Engine Repair Parts Cylinder Head Cylinder Block, Flywheel Housing Valve Mechanism, Cam Follower and Rocker Arm Shaft Crankshaft, Flywheel and Ring Gear, Damper Vibration Oil Pan Engine Mounting

7748560_G8A

- 21- 21

8.1GiCE-J, 8.1GiCE-JF, 8.1GiCE-M

SEE SEC. 210 211 212 214 216 217 218

Upd:6/29/2022

Cylinder Head

211 DESCRIPTION

Cylinder Head

7748560_G8A

- 211- 211

8.1GiCE-J, 8.1GiCE-JF, 8.1GiCE-M

SEE SEC. NOTES 54158442 8.1GiCE-J, 8.1GiCE-JF, 8.1GiCE-M

Upd:6/29/2022

Cylinder Block, Flywheel Housing

DESCRIPTION Cylinder Block and Flywheel Housing

7748560_G8A

- 212- 212

8.1GiCE-J, 8.1GiCE-JF, 8.1GiCE-M

212 SEE SEC. NOTES 54158443 8.1GiCE-J, 8.1GiCE-JF, 8.1GiCE-M

Upd:6/29/2022

Valve Mechanism, Cam Follower and Rocker Arm Shaft

DESCRIPTION Camshaft and Valve Train

7748560_G8A

- 214- 214

8.1GiCE-J, 8.1GiCE-JF, 8.1GiCE-M

214 SEE SEC. NOTES 54170516 8.1GiCE-J, 8.1GiCE-JF, 8.1GiCE-M

Upd:6/29/2022

Crankshaft, Flywheel and Ring Gear, Damper Vibration

DESCRIPTION Crankshaft and Related Parts Jackshaft

7748560_G8A

- 216- 216

8.1GiCE-J, 8.1GiCE-JF, 8.1GiCE-M

216 SEE SEC. NOTES 54171262 8.1GiCE-J, 8.1GiCE-JF, 8.1GiCE-M 54170073 8.1GiCE-J, 8.1GiCE-JF, 8.1GiCE-M

Upd:6/29/2022

Oil Pan

217 DESCRIPTION

Lubricating System Lubricating System Oil Pan and Oil Pump

7748560_G8A

- 217- 217

8.1GiCE-J, 8.1GiCE-JF, 8.1GiCE-M

SEE SEC. NOTES 54161611 8.1GiCE-M 54158445 8.1GiCE-J, 8.1GiCE-JF, 8.1GiCE-M 54161480 8.1GiCE-J, 8.1GiCE-JF, 8.1GiCE-M

Upd:6/29/2022

Engine Mounting

218 DESCRIPTION

Motor Mounts

7748560_G8A

- 218- 218

8.1GiCE-J, 8.1GiCE-JF, 8.1GiCE-M

SEE SEC. NOTES 54158446 8.1GiCE-J, 8.1GiCE-JF, 8.1GiCE-M

Upd:6/29/2022

Fuel System, General

230 DESCRIPTION

Fuel System

7748560_G8A

- 230- 230

8.1GiCE-J, 8.1GiCE-JF, 8.1GiCE-M

SEE SEC. NOTES 54158448 8.1GiCE-J, 8.1GiCE-JF, 8.1GiCE-M

Upd:6/29/2022

Fuel System

23

REF 230 Fuel System, General

7748560_G8A

DESCRIPTION

- 23- 23

8.1GiCE-J, 8.1GiCE-JF, 8.1GiCE-M

SEE SEC. 230

Upd:6/29/2022

Inlet and Exhaust System

REF 251 Inlet and Exhaust Manifolds 256 Air Filter, Throttle Housing

7748560_G8A

- 25- 25

8.1GiCE-J, 8.1GiCE-JF, 8.1GiCE-M

25 DESCRIPTION

SEE SEC. 251 256

Upd:6/29/2022

Inlet and Exhaust Manifolds

DESCRIPTION Exhaust Exhaust Elbow for Captain's Choice Exhaust Thermostat System Exhaust Thermostat System, Freshwater Cooling Exhaust, Tall Intake Manifold

7748560_G8A

- 251- 251

8.1GiCE-J, 8.1GiCE-JF, 8.1GiCE-M

251 SEE SEC. 54160227 54161976 54160231 54160232 54160228 54158573

NOTES 8.1GiCE-J, 8.1GiCE-JF, 8.1GiCE-M 8.1GiCE-J, 8.1GiCE-JF, 8.1GiCE-M 8.1GiCE-J, 8.1GiCE-M 8.1GiCE-J, 8.1GiCE-JF, 8.1GiCE-M 8.1GiCE-J, 8.1GiCE-JF, 8.1GiCE-M 8.1GiCE-J, 8.1GiCE-JF, 8.1GiCE-M

Upd:6/29/2022

Air Filter, Throttle Housing

DESCRIPTION Throttle Body and Engine Cover

7748560_G8A

- 256- 256

8.1GiCE-J, 8.1GiCE-JF, 8.1GiCE-M

256 SEE SEC. NOTES 54160240 8.1GiCE-J, 8.1GiCE-JF, 8.1GiCE-M

Upd:6/29/2022

Cooling System

26

REF DESCRIPTION 261 Radiator and Connections, Coolant Filter, Expansion Tank 262 Coolant Pump and Thermostat 266 Sea Water System, Sea Water Pump

7748560_G8A

- 26- 26

8.1GiCE-J, 8.1GiCE-JF, 8.1GiCE-M

SEE SEC. 261 262 266

Upd:6/29/2022

Radiator and Connections, Coolant Filter, Expansion Tank

DESCRIPTION Heat Exchanger

7748560_G8A

- 261- 261

8.1GiCE-J, 8.1GiCE-JF, 8.1GiCE-M

261 SEE SEC. NOTES 54161033 8.1GiCE-J, 8.1GiCE-JF, 8.1GiCE-M

Upd:6/29/2022

Coolant Pump and Thermostat

DESCRIPTION Circulation Pump and Thermostat Housing Circulation Pump and Thermostat Housing, Freshwater Cooling Hot Water Outlet, Freshwater Cooled

7748560_G8A

- 262- 262

8.1GiCE-J, 8.1GiCE-JF, 8.1GiCE-M

262 SEE SEC. NOTES 54160251 8.1GiCE-J, 8.1GiCE-M 54160249 8.1GiCE-J, 8.1GiCE-JF, 8.1GiCE-M 54158469 8.1GiCE-J, 8.1GiCE-JF

Upd:6/29/2022

Sea Water System, Sea Water Pump

DESCRIPTION Hot Water Outlet, Seawater Cooled Neutra-Salt™ Seawater Pump and Hoses Seawater Pump and Hoses, Freshwater Cooling Seawater Pump Parts

7748560_G8A

- 266- 266

8.1GiCE-J, 8.1GiCE-JF, 8.1GiCE-M

266 SEE SEC. 54171225 54142573 54158459 54158458 54163080

NOTES 8.1GiCE-J, 8.1GiCE-JF, 8.1GiCE-M 8.1GiCE-J, 8.1GiCE-JF, 8.1GiCE-M 8.1GiCE-J, 8.1GiCE-M 8.1GiCE-J, 8.1GiCE-JF, 8.1GiCE-M 8.1GiCE-J, 8.1GiCE-JF, 8.1GiCE-M

Upd:6/29/2022

Engine Controls

27

REF DESCRIPTION 272 Hand Throttle Control 276 Combination Control (Speed and Gear Changing)

7748560_G8A

- 27- 27

8.1GiCE-J, 8.1GiCE-JF, 8.1GiCE-M

SEE SEC. 272 276

Upd:6/29/2022

Hand Throttle Control

DESCRIPTION Control for Top Installation Single with Neutral Switch Electronic Control, top Mount, with Neutral Switch

7748560_G8A

- 272- 272

8.1GiCE-J, 8.1GiCE-JF, 8.1GiCE-M

272 SEE SEC. NOTES 54170997 8.1GiCE-J, 8.1GiCE-JF, 8.1GiCE-M 54170998 8.1GiCE-J, 8.1GiCE-JF, 8.1GiCE-M

Upd:6/29/2022

Combination Control (Speed and Gear Changing)

DESCRIPTION Electronic Control for Side Installation, EVC-A/B/C Electronic Control, Palm Beach, EVC Electronic Control, top Mount, EVC-A/B/C Electronic Shift and Throttle Joystick EVC-C

7748560_G8A

- 276- 276

8.1GiCE-J, 8.1GiCE-JF, 8.1GiCE-M

276 SEE SEC. 54142683 54158530 54158529 54158570 54157868

NOTES 8.1GiCE-J, 8.1GiCE-JF, 8.1GiCE-M 8.1GiCE-J, 8.1GiCE-JF, 8.1GiCE-M 8.1GiCE-J, 8.1GiCE-JF, 8.1GiCE-M 8.1GiCE-J, 8.1GiCE-JF, 8.1GiCE-M 8.1GiCE-J, 8.1GiCE-JF, 8.1GiCE-M

Upd:6/29/2022

Ignition and Control Systems

REF 280 General, Ignition and Control System 284 Control System, Fuel Supply

7748560_G8A

- 28- 28

8.1GiCE-J, 8.1GiCE-JF, 8.1GiCE-M

28 DESCRIPTION

SEE SEC. 280 284

Upd:6/29/2022

General, Ignition and Control System

DESCRIPTION Ignition

7748560_G8A

- 280- 280

8.1GiCE-J, 8.1GiCE-JF, 8.1GiCE-M

280 SEE SEC. NOTES 54170098 8.1GiCE-J, 8.1GiCE-JF

Upd:6/29/2022

Control System, Fuel Supply

DESCRIPTION Electronic Engine Control Electronic Engine Control

7748560_G8A

- 284- 284

8.1GiCE-J, 8.1GiCE-JF, 8.1GiCE-M

284 SEE SEC. NOTES 54161003 8.1GiCE-M 54160234 8.1GiCE-J, 8.1GiCE-JF

Upd:6/29/2022

Alternator, Charging, Electric Motor, Electric Drives

REF 321 Alternator

7748560_G8A

DESCRIPTION

- 32- 32

8.1GiCE-J, 8.1GiCE-JF, 8.1GiCE-M

32 SEE SEC. 321

Upd:6/29/2022

Alternator

321 DESCRIPTION

Serpentine Belt and Alternator

7748560_G8A

- 321- 321

8.1GiCE-J, 8.1GiCE-JF, 8.1GiCE-M

SEE SEC. NOTES 54158465 8.1GiCE-J, 8.1GiCE-JF, 8.1GiCE-M

Upd:6/29/2022

Starting System

33

REF 331 Starter Motor

7748560_G8A

DESCRIPTION

- 33- 33

8.1GiCE-J, 8.1GiCE-JF, 8.1GiCE-M

SEE SEC. 331

Upd:6/29/2022

Starter Motor

331 DESCRIPTION

Starter

7748560_G8A

- 331- 331

8.1GiCE-J, 8.1GiCE-JF, 8.1GiCE-M

SEE SEC. NOTES 54170546 8.1GiCE-J, 8.1GiCE-JF, 8.1GiCE-M

Upd:6/29/2022

General and Wiring Diagrams

DESCRIPTION Control Unit and Cables, EVC-C & -C2 Control Unit and Cables, EVC-C3 Engine Harnesses

7748560_G8A

- 370- 370

8.1GiCE-J, 8.1GiCE-JF, 8.1GiCE-M

370 SEE SEC. NOTES 54160930 8.1GiCE-J, 8.1GiCE-JF, 8.1GiCE-M 54161453 8.1GiCE-M 54160238 8.1GiCE-J, 8.1GiCE-JF, 8.1GiCE-M

Upd:6/29/2022

Cables and Fuses

37

REF 370 General and Wiring Diagrams

7748560_G8A

- 37- 37

8.1GiCE-J, 8.1GiCE-JF, 8.1GiCE-M

DESCRIPTION

SEE SEC. 370

Upd:6/29/2022

Instruments

REF 380 381 382 384 386

38

DESCRIPTION General, Instrument, Sensor, Warning and Information System Combined Instruments Engine Instrument Warning Systems Sensors For Indicator and Warning System

7748560_G8A

- 38- 38

8.1GiCE-J, 8.1GiCE-JF, 8.1GiCE-M

SEE SEC. 380 381 382 384 386

Upd:6/29/2022

General, Instrument, Sensor, Warning and Information System

DESCRIPTION Tachometers and Speedometers, EVC

7748560_G8A

- 380- 380

8.1GiCE-J, 8.1GiCE-JF, 8.1GiCE-M

380

SEE SEC. NOTES 54158527 8.1GiCE-J, 8.1GiCE-JF, 8.1GiCE-M

Upd:6/29/2022

Combined Instruments

381 DESCRIPTION

4'' Color Display, EVC-D/E 7'' Color Display, EVC-D Control Panel, EVC EVC 4'' Display EVC Mini-display

7748560_G8A

- 381- 381

8.1GiCE-J, 8.1GiCE-JF, 8.1GiCE-M

SEE SEC. 54161819 54160912 54160361 54160946 54160931

NOTES 8.1GiCE-M 8.1GiCE-M 8.1GiCE-J, 8.1GiCE-JF, 8.1GiCE-M 8.1GiCE-J, 8.1GiCE-JF, 8.1GiCE-M 8.1GiCE-M

Upd:6/29/2022

Engine Instrument

382 DESCRIPTION

Gauges, 4-in-1, EVC Gauges, EVC

7748560_G8A

- 382- 382

8.1GiCE-J, 8.1GiCE-JF, 8.1GiCE-M

SEE SEC. NOTES 54158528 8.1GiCE-J, 8.1GiCE-JF, 8.1GiCE-M 54158524 8.1GiCE-J, 8.1GiCE-JF, 8.1GiCE-M

Upd:6/29/2022

Warning Systems

384 DESCRIPTION

OceanX™ Drive Sensors

7748560_G8A

- 384- 384

8.1GiCE-J, 8.1GiCE-JF, 8.1GiCE-M

SEE SEC. NOTES 54160970 8.1GiCE-J, 8.1GiCE-JF, 8.1GiCE-M

Upd:6/29/2022

Sensors For Indicator and Warning System

DESCRIPTION Multi-sensors and Senders, EVC

7748560_G8A

- 386- 386

8.1GiCE-J, 8.1GiCE-JF, 8.1GiCE-M

386 SEE SEC. NOTES 54158531 8.1GiCE-J, 8.1GiCE-JF, 8.1GiCE-M

Upd:6/29/2022

Miscellaneous, Electric Power Supply, Lighting, Instruments, Software, Warning and information System

REF 396 Accessories

7748560_G8A

DESCRIPTION

- 39- 39

8.1GiCE-J, 8.1GiCE-JF, 8.1GiCE-M

39 SEE SEC. 396

Upd:6/29/2022

Accessories

396 DESCRIPTION

Electrical Materials Electrical Materials Electrical Materials

7748560_G8A

- 396- 396

8.1GiCE-J, 8.1GiCE-JF, 8.1GiCE-M

SEE SEC. 54155401 54155379 54155358

Upd:6/29/2022

Steering

64

REF 645 Hydralic equipment including pump

7748560_G8A

- 64- 64

8.1GiCE-J, 8.1GiCE-JF, 8.1GiCE-M

DESCRIPTION

SEE SEC. 645

Upd:6/29/2022

Hydralic equipment including pump

DESCRIPTION Electronic Steering Electronic Steering Steering Steering Wheel Hub Valve Body Valve Body

7748560_G8A

- 645- 645

8.1GiCE-J, 8.1GiCE-JF, 8.1GiCE-M

645 SEE SEC. 54161802 54160769 54158468 54158526 54163134 54163132

NOTES 8.1GiCE-J, 8.1GiCE-JF, 8.1GiCE-M 8.1GiCE-J, 8.1GiCE-JF, 8.1GiCE-M 8.1GiCE-J, 8.1GiCE-JF, 8.1GiCE-M 8.1GiCE-J, 8.1GiCE-JF, 8.1GiCE-M 8.1GiCE-J, 8.1GiCE-JF, 8.1GiCE-M 8.1GiCE-J, 8.1GiCE-JF, 8.1GiCE-M

Upd:6/29/2022

8.1GiCE-J, 8.1GiCE-JF, 8.1GiCE-M

REF 20 21 23 25 26 27 28 32 33 37 38 39 64

DESCRIPTION General, Engine with Mounting and Equipment Engine Fuel System Inlet and Exhaust System Cooling System Engine Controls Ignition and Control Systems Alternator, Charging, Electric Motor, Electric Drives Starting System Cables and Fuses Instruments Miscellaneous, Electric Power Supply, Lighting, Instruments, Software, Warning and information System Steering

7748560_G8A

- - TOC

8.1GiCE-J, 8.1GiCE-JF, 8.1GiCE-M

SEE SEC. 20 21 23 25 26 27 28 32 33 37 38 39 64

Upd:6/29/2022