Volvo Penta 8.1GiC-J, 8.1GiC-JF, 8.1GiC-Q Parts Manual PDF

Maintenance Parts, 8.1L

200 8.1GiC-J, 8.1GiC-JF, 8.1GiC-Q

Upd:6/30/2022

54758

7748530_G8A -200 -54161213 8.1GiC-J, 8.1GiC-JF, 8.1GiC-Q

Maintenance Parts, 8.1L

200

8.1GiC-J, 8.1GiC-JF, 8.1GiC-Q REF PART NO. QTY 1 21213664 1 Impeller kit 2 3847644 1 Fuel filter 3 8692305 1 Oil filter 4 7 Oil X 21681794 7 Oil 21681795 2 Oil 21681796 1 Oil 21681797 1 Oil 3847302 7 Oil 3847303 2 Oil 3847304 1 Oil 3847305 1 Oil X Oil 21363429 7 Oil 21363430 2 Oil 21363431 1 Oil 5 3853983 1 Thermostat 6 3852071 1 O-ring 7 3861000 1 O-ring 8 3831426 1 Thermostat kit 9 416033 1 Sealing ring 10 3852111 1 Gasket 11 3861326 2 Spark plug kit 12 3861295 1 Ignition cable kit 13 1141674 1 Coolant, green 21646481 1 Coolant, green 1141647 1 Coolant, green

7748530_G8A- 200- 54161213 8.1GiC-J, 8.1GiC-JF, 8.1GiC-Q

DESCRIPTION

NOTES

Fill level is determined by dipstick USA Synthetic, quart Synthetic, gallon Synthetic, 5 gal Synthetic, 55 gal Mineral, quart Mineral, gallon Mineral, 5 gal Mineral, 55 gal Europe and other markets Premium, 1L Premium, 5L Premium, 20L For seawater cooled engine

For freshwater cooled engine

5L, ready-mixed 210L, ready-mixed 210L, full strength

54758

Upd:6/30/2022

Longblock

210 8.1GiC-J, 8.1GiC-JF, 8.1GiC-Q

1

Upd:6/30/2022

54717

7748530_G8A -210 -54161363 8.1GiC-J, 8.1GiC-JF, 8.1GiC-Q

Longblock

210

8.1GiC-J, 8.1GiC-JF, 8.1GiC-Q REF PART NO. QTY DESCRIPTION 1 3863398 1 Longblock

7748530_G8A- 210- 54161363 8.1GiC-J, 8.1GiC-JF, 8.1GiC-Q

NOTES Image is a generic picture of longblock, details about included parts are in parts bulletin.

8.1Gi, 8.1OSi

54717

Upd:6/30/2022

Cylinder Head

211 8.1GiC-J, 8.1GiC-JF, 8.1GiC-Q

8 9 6

7

4 5

1 3

2

11

13

10

12

Upd:6/30/2022

54718

7748530_G8A -211 -54158442 8.1GiC-J, 8.1GiC-JF, 8.1GiC-Q

Cylinder Head

211

8.1GiC-J, 8.1GiC-JF, 8.1GiC-Q REF PART NO. QTY 1 3808517 1 Cylinder head 3808518 1 Cylinder head 2 3861284 1 Cylinder head gasket 3861283 1 Cylinder head gasket 3 3861253 8 Bolt 4 3861252 4 Bolt 5 3861251 24 Bolt 6 3859080 2 Valve cover 7 3861287 2 Gasket 8 3861260 14 Bolt 9 3861282 14 Gasket 10 40005332 1 Lifting eye 11 3888672 1 Bracket 12 3863139 1 Screw 13 982702 2 Flange screw

7748530_G8A- 211- 54158442 8.1GiC-J, 8.1GiC-JF, 8.1GiC-Q

DESCRIPTION

NOTES Starboard Port Starboard Port L=52mm L=86mm L=103mm

Port Starboard

54718

Upd:6/30/2022

Cylinder Block and Flywheel Housing

212 8.1GiC-J, 8.1GiC-JF, 8.1GiC-Q

12 1

6 5

7 9

13

8

2

10 11

4 3

17 14 21

18

19 22 20

15 16

Upd:6/30/2022

54700

7748530_G8A -212 -54158443 8.1GiC-J, 8.1GiC-JF, 8.1GiC-Q

Cylinder Block and Flywheel Housing

212

8.1GiC-J, 8.1GiC-JF, 8.1GiC-Q REF PART NO. QTY 1 1 Cylinder block 2 5 Bearing cap 3 3861256 10 Bolt 4 3861331 10 Stud 5 3861306 4 Locating pin 6 3856001 2 Pin 7 3593583 2 Fitting 8 21114522 2 Drain plug 3849500 1 Plug 9 976970 1 O-ring 10 3849892 1 Retainer 11 3861669 2 Plug 12 3853348 1 Core plug 13 3855972 2 Pin 14 3808573 1 Flywheel housing 15 3854604 1 Cover 16 3852421 4 Screw 17 982702 1 Flange screw 3863139 1 Screw 965222 2 Flange screw 18 980933 2 Washer 19 3852046 2 Tab washer 20 3857937 2 Stud 21 971071 6 Hexagon nut 22 982679 4 Toothed washer

7748530_G8A- 212- 54158443 8.1GiC-J, 8.1GiC-JF, 8.1GiC-Q

DESCRIPTION

NOTES See ''Longblock'' section part not sold

Replaced by 21114522, not sold separately not sold separately

L=25mm L=35mm L=65mm

54700

Upd:6/30/2022

Camshaft and Valve Train

214 8.1GiC-J, 8.1GiC-JF, 8.1GiC-Q

Upd:6/30/2022

54715

7748530_G8A -214 -54170516 8.1GiC-J, 8.1GiC-JF, 8.1GiC-Q

Camshaft and Valve Train

214

8.1GiC-J, 8.1GiC-JF, 8.1GiC-Q REF PART NO. QTY 1 3861265 1 Camshaft 2 3855972 1 Pin 3 (3856881) 1 Bearing kit 4 3861332 1 Chain 5 3808515 1 Gear 6 3861329 1 Chain gear 7 3861248 3 Bolt 8 3855998 1 Retainer 9 3861244 2 Bolt 10 3808514 1 Timing gear cover 11 3861319 1 Seal 12 3861281 1 Gasket 13 3808513 1 Sensor, camshaft position 14 3861247 6 Bolt 15 3861336 8 Exhaust valve 3861337 1 Exhaust valve 3861338 1 Exhaust valve 3861339 8 Inlet valve 3861237 1 Inlet valve 3861257 1 Inlet valve 16 3855988 16 Valve 17 3861317 16 Valve stem seal 18 3861335 16 Valve spring 19 3855977 16 Cap 20 3853351 32 Valve cotter 21 3861316 16 Rocker arm 22 3853649 16 Nut 23 3861232 16 Ball 24 3861330 16 Stud 25 3861294 8 Guide 26 3861314 8 Push rod 3861315 8 Push rod 27 3855987 16 Tappet 28 3855999 1 Retainer 29 3861248 7 Bolt 30 3856000 8 Guide

7748530_G8A- 214- 54170516 8.1GiC-J, 8.1GiC-JF, 8.1GiC-Q

DESCRIPTION

NOTES

Standard O.S=0.015'' O.S=0.030'' Standard O.S=0.015'' O.S=0.030''

Intake Exhaust

54715

Upd:6/30/2022

Crankshaft and Related Parts

216 8.1GiC-J, 8.1GiC-JF, 8.1GiC-Q

Upd:6/30/2022

54702

7748530_G8A -216 -54171262 8.1GiC-J, 8.1GiC-JF, 8.1GiC-Q

Crankshaft and Related Parts

216

8.1GiC-J, 8.1GiC-JF, 8.1GiC-Q REF 1 2 3 4 5

6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21

PART NO. QTY (3808530) 1 Crankshaft 3861307 1 Locating pin 3861303 1 Pin 3861236 1 Main bearing kit 3808523 4 Piston kit 3808525 4 Piston kit (3808526) 1 Piston kit (3808527) 1 Piston kit 8 Piston pin, floating (3818500) 8 Retainer (21166941) 8 Connecting rod (3859076) 16 Bolt 3859077 16 Nut 3861311 8 Piston ring kit (3861312) 1 Piston ring 3861233 8 Bearing kit 3861274 1 Absorber 3861340 1 Washer 3861264 1 Bolt 3861318 1 Seal 3861277 1 Flywheel 3861303 2 Pin 3861383 6 Stud 3853962 1 Rubber coupling 3853273 6 Nut

7748530_G8A- 216- 54171262 8.1GiC-J, 8.1GiC-JF, 8.1GiC-Q

DESCRIPTION

NOTES

Standard, Starboard Standard, Port O.S=0.030'', Starboard O.S=0.030'', Port not sold separately

not sold separately Standard O.S=0.030''

54702

Upd:6/30/2022

Jackshaft

216 8.1GiC-J, 8.1GiC-JF, 8.1GiC-Q

6 45 3

2

7

1

8

10 9 12 14 11

17

20 21 18 22 20

16 13 15 19

30 30 27 29 23

24

26 28

25

33 32

29 31 31

Upd:6/30/2022

54707

7748530_G8A -216 -54170073 8.1GiC-J, 8.1GiC-JF, 8.1GiC-Q

Jackshaft

216

8.1GiC-J, 8.1GiC-JF, 8.1GiC-Q REF PART NO. QTY 1 3851722 1 Flywheel housing 2 947790 4 Flange screw 3 3862493 2 Stud 4 980933 2 Washer 5 3852046 2 Tab washer 982475 2 Spring washer 6 971074 6 Hexagon nut 7 982679 4 Toothed washer 8 3853962 1 Rubber coupling 9 3861383 6 Stud 10 3853273 6 Nut 11 3858846 1 Bearing 12 3854604 1 Cover 13 3852421 6 Screw 14 2 Bracket 15 965187 8 Flange screw 16 965222 2 Flange screw 17 971098 2 Flange lock nut 18 2 Stub axle 19 3807621 2 Anchorage 20 (955860) 4 Hexagon nut 21 941914 2 Spring washer 22 955902 2 Washer 23 3851727 1 Bearing housing 24 946752 11 Flange screw 25 181877 1 Ball bearing 26 914540 1 Snap ring 27 3851724 1 Adapter kit 28 914465 1 Snap ring 29 2 Cover 30 948039 4 Flange screw 31 977938 4 Flange lock nut 32 983740 8 Spacer sleeve 33 983741 4 Spacer sleeve

7748530_G8A- 216- 54170073 8.1GiC-J, 8.1GiC-JF, 8.1GiC-Q

DESCRIPTION

NOTES

part not sold

part not sold

part not sold L=65mm L=10mm L=33mm

54707

Upd:6/30/2022

Lubricating System

217 8.1GiC-J, 8.1GiC-JF, 8.1GiC-Q

Upd:6/30/2022

54677

7748530_G8A -217 -54161611 8.1GiC-J, 8.1GiC-JF, 8.1GiC-Q

Lubricating System

217

8.1GiC-J, 8.1GiC-JF, 8.1GiC-Q REF PART NO. QTY DESCRIPTION 1 3886659 1 Oil reservoir 2 8692305 1 Oil filter 3 3875234 1 Cap 4 1 O-ring 5 3595270 1 Bracket 6 3595499 2 Flange screw 7 3888723 1 Oil line 8 21259686 1 Oil line 9 3886181 4 Fitting screw 10 4 O-ring 11 3888543 4 Clip 12 857518 1 Valve 13 3852097 1 Connector 14 3852470 1 O-ring 15 (3860951) 1 Housing 16 21259633 1 Oil cooler 17 21259684 1 Oil line 18 3859083 2 Retainer 19 2 Clip 20 X Oil

7748530_G8A- 217- 54161611 8.1GiC-J, 8.1GiC-JF, 8.1GiC-Q

SEE SEC.

NOTES

not sold separately

not sold separately

quick disconnect

54161213

not sold separately For current oil part numbers, follow link to “Maintenance Parts” page.

54677

Upd:6/30/2022

Lubricating System

217 8.1GiC-J, 8.1GiC-JF

Upd:6/30/2022

54685

7748530_G8A -217 -54158445 8.1GiC-J, 8.1GiC-JF, 8.1GiC-Q

Lubricating System

217

8.1GiC-J, 8.1GiC-JF REF PART NO. QTY DESCRIPTION 1 3886659 1 Oil reservoir 2 8692305 1 Oil filter 3 3875234 1 Cap 4 1 O-ring 5 3595270 1 Bracket 6 3595499 2 Flange screw 7 3888723 1 Oil line 8 3888721 1 Oil line 9 3886181 2 Fitting screw 10 2 O-ring 11 3888543 2 Clip 12 857518 1 Valve 13 3852097 1 Connector 14 3852470 1 O-ring 15 (3860951) 1 Housing 16 3808572 1 Oil cooler 17 3886071 1 Oil line 18 3859083 2 Retainer 19 2 Clip 20 X Oil

7748530_G8A- 217- 54158445 8.1GiC-J, 8.1GiC-JF, 8.1GiC-Q

SEE SEC.

NOTES

not sold separately

not sold separately

54161213

not sold separately For current oil part numbers, follow link to “Maintenance Parts” page.

54685

Upd:6/30/2022

Oil Pan and Oil Pump

217 8.1GiC-J, 8.1GiC-JF, 8.1GiC-Q

Upd:6/30/2022

54674

7748530_G8A -217 -54161480 8.1GiC-J, 8.1GiC-JF, 8.1GiC-Q

Oil Pan and Oil Pump

217

8.1GiC-J, 8.1GiC-JF, 8.1GiC-Q REF PART NO. QTY DESCRIPTION 1 3808521 1 Oil pan 2 3861288 1 Gasket 3 1 Baffle 4 10 Screw 5 (3861380) 1 Plug 6 3861379 1 O-ring 7 3861255 12 Bolt 8 3808520 1 Oil deflector 9 3861331 10 Stud 10 3861302 9 Nut 11 3861305 1 Oil pump 12 1 Oil pump screen 13 3861259 1 Bolt 14 3855972 1 Pin 15 (3855976) 1 Shaft 16 3853199 1 Retainer 17 3861276 1 Drive 18 3861254 1 Bolt 19 3851981 1 Washer 20 3587783 1 Fitting 21 3852007 1 Washer 22 3853674 1 O-ring 23 888958 1 Retainer 24 3852033 1 O-ring 25 3595328 1 Dipstick tube 26 21107445 1 Dipstick 27 X Oil

7748530_G8A- 217- 54161480 8.1GiC-J, 8.1GiC-JF, 8.1GiC-Q

SEE SEC.

NOTES

not sold separately not sold separately

part not sold

54161213

For current oil part numbers, follow link to “Maintenance Parts” page.

54674

Upd:6/30/2022

Motor Mounts

218 8.1GiC-J, 8.1GiC-JF, 8.1GiC-Q

Upd:6/30/2022

54282

7748530_G8A -218 -54158446 8.1GiC-J, 8.1GiC-JF, 8.1GiC-Q

Motor Mounts

218

8.1GiC-J, 8.1GiC-JF, 8.1GiC-Q REF PART NO. QTY 1 3818718 2 Bracket 2 3863139 6 Screw 3 3852566 2 Bolt 4 3852428 2 Washer 5 3853805 2 Rubber cushion 6 3852433 2 Washer 7 3852021 6 Nut 8 3852090 2 Tab washer 9 3862657 2 Nut 10 3852540 2 Washer 11 3595401 4 Flange screw 12 3852539 2 Square nut 13 3852622 2 Washer 14 3853806 2 Rubber cushion 15 3852542 2 Washer 16 3587962 2 Hexagon screw

7748530_G8A- 218- 54158446 8.1GiC-J, 8.1GiC-JF, 8.1GiC-Q

DESCRIPTION

NOTES L=35mm

54282

Upd:6/30/2022

Fuel System

230 8.1GiC-J, 8.1GiC-JF, 8.1GiC-Q

24 5

26

6

4

3 18

2

1

12 14 15 16 17

29 28

13

30

29 20 21 22 11 27 19 25 24

23

10 8 7 9

Upd:6/30/2022

54825

7748530_G8A -230 -54158448 8.1GiC-J, 8.1GiC-JF, 8.1GiC-Q

Fuel System

230

8.1GiC-J, 8.1GiC-JF, 8.1GiC-Q REF PART NO. QTY 1 3861278 8 Injector 2 3861291 1 Sealing kit 3 3861293 1 Retainer kit 4 (3817696) 1 Rail, fuel 5 3857698 1 Valve 1 Cap 6 3861320 2 Stud 7 3594785 1 Fuel pump 8 3817328 1 Service kit 9 3847644 1 Fuel filter 10 (3853616) 1 Protective cap 11 (3861396) 4 Rubber bushing 12 3861279 1 Pressure regulator 13 3861268 1 Sealing kit 14 1 Seal 15 1 O-ring 16 1 Filter 17 1 O-ring 18 1 Snap ring 19 982702 4 Flange screw 20 3857816 1 Bushing 21 3860956 1 Bracket 22 965190 1 Flange screw 23 965221 1 Flange screw 24 3589017 1 Fuel pipe 25 3850424 1 O-ring 26 3887198 1 Locking clip 27 3589018 1 Hose 28 3860284 1 Hose 29 3860413 2 Hose clamp 30 3860290 1 Nipple

7748530_G8A- 230- 54158448 8.1GiC-J, 8.1GiC-JF, 8.1GiC-Q

DESCRIPTION

NOTES

not sold separately

High pressure fuel pump

not sold separately not sold separately not sold separately not sold separately not sold separately

54825

Upd:6/30/2022

Exhaust

251 8.1GiC-J, 8.1GiC-JF, 8.1GiC-Q

Upd:6/30/2022

54783

7748530_G8A -251 -54160227 8.1GiC-J, 8.1GiC-JF, 8.1GiC-Q

Exhaust

251

8.1GiC-J, 8.1GiC-JF, 8.1GiC-Q REF PART NO. QTY 1 3848811 1 Manifold 2 3848809 1 Manifold 3 3852472 2 Gasket 4 946671 12 Flange screw 5 982974 4 Stud 6 945408 4 Flange nut 7 21194285 2 Plug, reference 8 976970 2 O-ring 9 3849892 2 Retainer 10 21203185 4 Plug 11 977000 4 O-ring 12 21166232 6 Plug 13 3889967 2 Support sleeve 14 3889966 4 Sealing ring 15 3889995 2 Catalytic converter 16 40005439 2 Gasket 17 3848529 2 Elbow pipe 18 21166232 4 Plug 19 21118621 1 Plug 20 976970 1 O-ring 21 960632 2 Plug 22 977751 2 Gasket 23 968893 8 Flange screw 24 941907 12 Spring washer 25 953058 4 Stud 26 945408 4 Flange nut 27 3883724 4 Sensor, oxygen 4 Sealing washer 28 3889435 2 Bracket 29 965175 2 Flange screw 30 21194290 2 Anode 31 980998 2 O-ring 32 3889526 2 Sensor, temperature 33 3863443 4 Hose clamp 34 3887765 2 Bellows 35 3863442 4 Hose clamp 36 3887408 1 Exhaust pipe 37 3841928 4 Flange screw 38 3841013 1 Gasket 39 21115767 1 Adapter 40 976970 1 O-ring 41 2 Thermostat 2 Fitting

7748530_G8A- 251- 54160227 8.1GiC-J, 8.1GiC-JF, 8.1GiC-Q

DESCRIPTION

NOTES

not sold separately

See ''Exhaust Thermostat system'' page

54783

Upd:6/30/2022

251

Exhaust Elbow for Captain's Choice

8.1GiC-J, 8.1GiC-JF

Upd:6/30/2022

54468

7748530_G8A -251 -54161976 8.1GiC-J, 8.1GiC-JF, 8.1GiC-Q

Exhaust Elbow for Captain's Choice

251

8.1GiC-J, 8.1GiC-JF REF PART NO. QTY DESCRIPTION 1 21236267 1 Elbow pipe X 2 1 Baffle 3 21458379 1 Elbow pipe X 21468086 1 Elbow pipe 4 1 Elbow pipe 5 1 Cup 6 21454975 1 Plate 7 3595401 1 Flange screw 8 980933 1 Washer 9 982672 1 Hexagon nut 10 21399010 2 Connector 21249687 2 O-ring 11 X

7748530_G8A- 251- 54161976 8.1GiC-J, 8.1GiC-JF, 8.1GiC-Q

NOTES replaced by next part number MUST be replaced in pairs part not sold replaced by next part number replacing part does not have hole for sensor bracket, discard bracket

M27 See ''Exhaust'' page for parts mounted to elbow

54468

Upd:6/30/2022

Exhaust Thermostat System

251 8.1GiC-J, 8.1GiC-Q

Upd:6/30/2022

54801

7748530_G8A -251 -54160231 8.1GiC-J, 8.1GiC-JF, 8.1GiC-Q

Exhaust Thermostat System

251

8.1GiC-J, 8.1GiC-Q REF PART NO. QTY DESCRIPTION 1 40005486 1 Thermostat housing 40005487 1 Thermostat housing 1 Thermostat 1 Fitting 1 Spring 1 Elbow 1 O-ring 1 Screw 2 21111308 2 O-ring 3 965177 4 Flange screw 4 (3594411) 1 Cooling hose 5 3853794 2 Hose clamp 6 3853794 2 Hose clamp 7 3594911 1 Hose 8 3863439 2 Hose clamp 9 3863439 2 Hose clamp 10 21115770 2 Adapter 11 2 O-ring 12 21114522 2 Drain plug 3849500 2 Plug 13 2 O-ring 14 3849892 2 Retainer 15 (3594411) 1 Cooling hose 16 21107967 1 Hose 17 3595495 2 Adapter 18 982716 4 Hose clamp 19 3595451 1 Hose 20 3595455 1 Hose 21 982716 1 Hose clamp 22 982716 1 Hose clamp 23 2 Hose

7748530_G8A- 251- 54160231 8.1GiC-J, 8.1GiC-JF, 8.1GiC-Q

SEE SEC.

NOTES Starboard Port not sold separately not sold separately not sold separately not sold separately not sold separately not sold separately

not sold separately Replaced by 21114522, not sold separately not sold separately

54160251

54801

Upd:6/30/2022

251

Exhaust Thermostat System, Freshwater Cooling

8.1GiC-J, 8.1GiC-JF, 8.1GiC-Q

Upd:6/30/2022

54811

7748530_G8A -251 -54160232 8.1GiC-J, 8.1GiC-JF, 8.1GiC-Q

Exhaust Thermostat System, Freshwater Cooling

251

8.1GiC-J, 8.1GiC-JF, 8.1GiC-Q REF 1

2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

PART NO. QTY 40005486 1 Thermostat housing 40005487 1 Thermostat housing 1 Thermostat 1 Fitting 1 Spring 1 Elbow 1 O-ring 1 Screw 21111308 2 O-ring 965177 4 Flange screw 21169707 1 Cooling hose (21169709) 1 Cooling hose 3853794 2 Hose clamp 3853794 2 Hose clamp 3594911 1 Hose 3812303 2 Hose clamp 3812303 2 Hose clamp 21115770 2 Adapter 2 O-ring 21114522 2 Drain plug 3849500 2 Plug 976970 2 O-ring 3849892 2 Retainer 21169707 1 Cooling hose (21169709) 1 Cooling hose 3595100 1 Cooling hose 3595176 1 Adapter 2 Hose

7748530_G8A- 251- 54160232 8.1GiC-J, 8.1GiC-JF, 8.1GiC-Q

DESCRIPTION

NOTES Starboard Port not sold separately not sold separately not sold separately not sold separately not sold separately not sold separately

Exhaust, High

not sold separately Replaced by 21114522, not sold separately not sold separately

Exhaust, High

54811

Upd:6/30/2022

Exhaust, Tall

251 8.1GiC-J, 8.1GiC-JF, 8.1GiC-Q

17 16

28

14

27

15 14 13

2 24

31

23

29

30 27

18

40 39

12 41

12 27 3

28 17 16

41 15

27

29

22 21

14

14 13

1

25 31 3

20

30

18

19

33 26

24

11

10 9

8

11 10 5 4

33

34

35

34

36

35

7

6 38 32

Upd:6/30/2022

37

54793

7748530_G8A -251 -54160228 8.1GiC-J, 8.1GiC-JF, 8.1GiC-Q

Exhaust, Tall

251

8.1GiC-J, 8.1GiC-JF, 8.1GiC-Q REF PART NO. QTY 1 3848815 1 Manifold 2 3848813 1 Manifold 3 3852472 2 Gasket 4 946671 12 Flange screw 5 982974 4 Stud 6 945408 4 Flange nut 7 21194285 2 Plug, reference 8 976970 2 O-ring 9 3849892 2 Retainer 10 21203185 4 Plug 11 977000 4 O-ring 12 21166232 6 Plug 13 3889967 2 Support sleeve 14 3889966 4 Sealing ring 15 3889995 2 Catalytic converter 16 40005439 2 Gasket 17 3848529 2 Elbow pipe 18 21166232 4 Plug 19 21118621 1 Plug 20 976970 1 O-ring 21 960632 2 Plug 22 977751 2 Gasket 23 968893 8 Flange screw 24 941907 12 Spring washer 25 953058 4 Stud 26 945408 4 Flange nut 27 3883724 4 Sensor, oxygen 4 Sealing washer 28 3889435 2 Bracket 29 965175 2 Flange screw 30 21194290 2 Anode 31 980998 2 O-ring 32 3889526 2 Sensor, temperature 33 3863443 4 Hose clamp 34 3887765 2 Bellows 35 3863442 4 Hose clamp 36 3887409 1 Exhaust pipe 37 3841928 4 Flange screw 38 3841013 1 Gasket 39 21115767 1 Adapter 40 976970 1 O-ring 41 2 Thermostat 2 Fitting

7748530_G8A- 251- 54160228 8.1GiC-J, 8.1GiC-JF, 8.1GiC-Q

DESCRIPTION

NOTES

not sold separately

See ''Exhaust Thermostat system'' page

54793

Upd:6/30/2022

Intake Manifold

251 8.1GiC-J, 8.1GiC-JF, 8.1GiC-Q

15

14 13

11

12 3

8

6

1

5

7

9

10

4

2 4

Upd:6/30/2022

54809

7748530_G8A -251 -54158573 8.1GiC-J, 8.1GiC-JF, 8.1GiC-Q

Intake Manifold

251

8.1GiC-J, 8.1GiC-JF, 8.1GiC-Q REF PART NO. QTY 1 (3808519) 1 Inlet pipe 2 1 Shield 3 3808529 10 Bolt 4 3808528 1 Intake gasket 5 3861023 1 Gasket 6 (3861001) 1 Cover 7 2 Stud 8 2 Nut 9 3857486 3 Stud 10 3589018 1 Hose 11 3889451 1 Oil filler pipe 12 3595492 1 O-ring 13 20808207 1 Oil filler cap 14 21142245 1 Bracket 15 946544 1 Flange screw

7748530_G8A- 251- 54158573 8.1GiC-J, 8.1GiC-JF, 8.1GiC-Q

DESCRIPTION

NOTES part not sold

part not sold part not sold

54809

Upd:6/30/2022

Throttle Body and Engine Cover

256 8.1GiC-J, 8.1GiC-JF, 8.1GiC-Q

13 12

7

8 6

10 9

5 3 1 2 4

11

15

14

Upd:6/30/2022

54771

7748530_G8A -256 -54160240 8.1GiC-J, 8.1GiC-JF, 8.1GiC-Q

Throttle Body and Engine Cover

256

8.1GiC-J, 8.1GiC-JF, 8.1GiC-Q REF 1

2 3 4 5 6 7 8 9 10 11 12 13 14 15

PART NO. QTY 3817844 1 Throttle body 1 Switch, idle validation 2 Sensor, throttle position (3593644) 1 Gasket kit 981124 3 Flange nut 3857486 3 Stud 3818427 1 Flame shield 3847663 1 Hose clamp (21129539) 1 Cover 40005098 1 Gasket 3847652 1 Muffler 21128472 2 Support (3852054) 1 Washer 3841608 2 Wing nut 40005056 1 Decal 40005740 1 Bracket 946544 3 Flange screw

7748530_G8A- 256- 54160240 8.1GiC-J, 8.1GiC-JF, 8.1GiC-Q

DESCRIPTION

NOTES not sold separately not sold separately

8.1Gi 400

54771

Upd:6/30/2022

Throttle Cable Connection

256 8.1GiC-J, 8.1GiC-JF, 8.1GiC-Q

1

9 8 6 3 2

16

5

4

14

7 13

12

11 10 15

Upd:6/30/2022

54772

7748530_G8A -256 -54158532 8.1GiC-J, 8.1GiC-JF, 8.1GiC-Q

Throttle Cable Connection

256

8.1GiC-J, 8.1GiC-JF, 8.1GiC-Q REF PART NO. QTY 1 3817844 1 Throttle body 2 40005742 1 Bracket 3 981124 1 Flange nut 4 (3850266) 1 Anchor 5 (3852019) 1 Retainer 6 (3852048) 1 Screw 7 3852118 1 Nut 8 3850941 1 Adapter 9 3852193 1 Washer 10 3852052 1 Split pin 11 3887199 1 Housing 12 947542 2 Flange screw 13 3847775 1 Bracket 14 946934 2 Flange screw 15 963105 2 Lock nut 16 21128472 1 Support

7748530_G8A- 256- 54158532 8.1GiC-J, 8.1GiC-JF, 8.1GiC-Q

DESCRIPTION

SEE SEC. 54160240

54772

Upd:6/30/2022

Heat Exchanger

261 8.1GiC-J, 8.1GiC-JF, 8.1GiC-Q

Upd:6/30/2022

54619

7748530_G8A -261 -54161033 8.1GiC-J, 8.1GiC-JF, 8.1GiC-Q

Heat Exchanger

261

8.1GiC-J, 8.1GiC-JF, 8.1GiC-Q REF PART NO. QTY 1 3860907 1 Heat exchanger 2 3858995 1 Anode 3 3858994 2 Screw 4 3858992 2 Cover 5 983191 2 O-ring 6 3858993 2 Gasket 7 3860905 1 Bracket 8 983613 2 Stud 9 980933 2 Washer 10 3852046 2 Tab washer 11 971095 2 Flange nut 12 3861042 1 Gasket 13 3860962 1 Bracket 14 982285 2 Flange screw 15 3853236 1 Spacer 16 3863443 2 Hose clamp 17 3860914 1 Hose 18 3812304 2 Hose clamp 19 3860915 1 Hose 20 3863438 2 Hose clamp 21 3841406 1 Hose 22 3863441 5 Hose clamp 23 21106404 1 Hose 24 3812303 2 Hose clamp 25 3817820 1 Hose 26 3863441 2 Hose clamp 27 3808671 1 Hose 28 982644 1 Hose clamp 29 3852490 Attaching clamp, loop 30 3595176 1 Adapter 31 (982647) 2 Hose clamp 32 3888959 2 Hose 33 861105 1 Expansion tank 34 1674083 1 Pressure cap 35 1 Decal 36 40005477 1 Hose 37 3860413 2 Hose clamp 38 3888583 1 Bracket 39 3887488 2 Flange screw 40 3860589 1 Hose 41 3860413 2 Hose clamp 42 1 Fuel pump 43 3860297 1 Hose 44 2 Hose 45 21403117 1 Kit, fwc

7748530_G8A- 261- 54161033 8.1GiC-J, 8.1GiC-JF, 8.1GiC-Q

DESCRIPTION

NOTES

part not sold

See ''Fuel system'' page See ''Exhaust Thermostat system'' page

54619

Upd:6/30/2022

262

Circulation Pump and Thermostat Housing

8.1GiC-J, 8.1GiC-Q

Upd:6/30/2022

54608

7748530_G8A -262 -54160251 8.1GiC-J, 8.1GiC-JF, 8.1GiC-Q

Circulation Pump and Thermostat Housing

262

8.1GiC-J, 8.1GiC-Q REF PART NO. QTY DESCRIPTION 1 3861341 1 Circulation pump 2 3861313 1 Pulley 3 3861254 4 Bolt 4 3861246 3 Bolt (3859071) 1 Bolt 5 3861285 2 Gasket 6 3861308 1 Tube 7 3861245 3 Bolt 8 965185 1 Flange screw 9 3861286 2 Gasket 10 3861298 1 Hose 2 Clamp 11 3861000 1 O-ring 12 3852071 1 O-ring 13 3853983 1 Thermostat 3856961 1 Thermostat 14 (3819500) 1 Housing 15 982702 1 Flange screw 16 969313 1 Flange screw 17 980933 1 Washer 18 3853597 1 Elbow 19 3857816 1 Bushing 20 3860413 4 Hose clamp 21 3860590 1 Hose 22 3848978 1 Hose 23 982644 1 Hose clamp 24 3863441 1 Hose clamp 25 3595455 1 Hose 26 982716 2 Hose clamp 27 982716 4 Hose clamp 28 3595495 2 Adapter 29 3595457 1 Hose 30 3863441 2 Hose clamp 31 2 Hose 32 3595451 1 Hose 33 3595453 1 Hose 34 3860850 1 Hose 35 3863438 2 Hose clamp 36 1 Fuel pump kit 37 3860410 1 Hose

7748530_G8A- 262- 54160251 8.1GiC-J, 8.1GiC-JF, 8.1GiC-Q

NOTES

L=65mm L=95mm part not sold

not sold separately

140°, To 4012253240, Use 3856961 for replacement of thermostat 160°, From 4012253241

Oetiker

See ''Exhaust Thermostat system'' page

See ''Fuel system'' page

54608

Upd:6/30/2022

Circulation Pump and Thermostat Housing, Freshwater Cooling

262 8.1GiC-J, 8.1GiC-JF, 8.1GiC-Q

10 9

2 6

7

4

14

8 5 1 13

14

12

11 2 3

16 2

15

26

29

27 18

16

17

28

19

29 20

21

20 25 23

22 Upd:6/30/2022

24 54603

7748530_G8A -262 -54160249 8.1GiC-J, 8.1GiC-JF, 8.1GiC-Q

Circulation Pump and Thermostat Housing, Freshwater Cooling

262

8.1GiC-J, 8.1GiC-JF, 8.1GiC-Q REF PART NO. QTY 1 3860987 1 Housing 2 3852111 3 Gasket 3 3819501 1 Adapter 4 973096 1 Flange screw 5 965187 1 Flange screw 6 3860585 1 Elbow nipple 7 (982643) 1 Hose clamp 3860413 1 Hose clamp 8 40005477 1 Hose 9 3831426 1 Thermostat kit 10 416033 1 Sealing ring 11 3860977 1 Thermostat housing 12 3887488 2 Flange screw 13 3860914 1 Hose 14 3812304 2 Hose clamp 15 3860953 1 Hose 16 3863439 2 Hose clamp 17 3863439 1 Hose clamp 18 3842937 1 Cap 19 3860915 1 Hose 20 3863438 2 Hose clamp 21 3861341 1 Circulation pump 22 3861313 1 Pulley 23 3861254 4 Bolt 24 3861246 3 Bolt 1 Screw 25 3861285 2 Gasket 26 3861308 1 Tube, crossover 27 3861286 2 Gasket 28 965185 1 Flange screw 29 3861245 3 Bolt

7748530_G8A- 262- 54160249 8.1GiC-J, 8.1GiC-JF, 8.1GiC-Q

DESCRIPTION

NOTES

Oetiker

L=65mm L=95mm, part not sold

54603

Upd:6/30/2022

262

Hot Water Outlet, Freshwater Cooled

8.1GiC-J, 8.1GiC-JF, 8.1GiC-Q

Upd:6/30/2022

54605

7748530_G8A -262 -54158469 8.1GiC-J, 8.1GiC-JF, 8.1GiC-Q

Hot Water Outlet, Freshwater Cooled

262

8.1GiC-J, 8.1GiC-JF, 8.1GiC-Q REF PART NO. QTY 1 3818029 1 Kit 2 3861672 1 Nipple 3 3863439 4 Hose clamp 4 3860613 1 T-nipple 5 X Hose, expansion tank 6 X Hose, heater

7748530_G8A- 262- 54158469 8.1GiC-J, 8.1GiC-JF, 8.1GiC-Q

DESCRIPTION

NOTES

Cut Hose not supplied with kit.

54605

Upd:6/30/2022

Hot Water Outlet, Seawater Cooled

266 8.1GiC-J, 8.1GiC-JF, 8.1GiC-Q

1

7

3 6

2

3

7

4

5 9 6 8

Upd:6/30/2022

54640

7748530_G8A -266 -54171225 8.1GiC-J, 8.1GiC-JF, 8.1GiC-Q

Hot Water Outlet, Seawater Cooled

266

8.1GiC-J, 8.1GiC-JF, 8.1GiC-Q REF PART NO. QTY 1 3862102 1 Kit 2 3863068 1 T-pipe 3 3863438 2 Hose clamp 4 3862126 1 Fitting 5 3861672 1 Nipple 6 3853813 2 Hose clamp 7 1 Hose, circulation pump 8 X Hose, heater 9 3861669 1 Plug

7748530_G8A- 266- 54171225 8.1GiC-J, 8.1GiC-JF, 8.1GiC-Q

DESCRIPTION

NOTES

Cut Hose not supplied with kit.

54640

Upd:6/30/2022

Neutra-Salt™

266 8.1GiC-J, 8.1GiC-JF, 8.1GiC-Q

2 3 4 5

6

5

1 4

5

5

7

15 14

13 12 8

11

10 9

Upd:6/30/2022

45634

7748530_G8A -266 -54142573 8.1GiC-J, 8.1GiC-JF, 8.1GiC-Q

Neutra-Salt™

266

8.1GiC-J, 8.1GiC-JF, 8.1GiC-Q REF PART NO. QTY 1 3808877 1 Reservoir 2 1 Cap 3 7741899 1 Decal 4 3587529 1 Hose 5 3860413 4 Hose clamp 6 3808911 1 Solenoid valve 7 3589414 1 T-nipple 3589415 1 T-nipple 8 3862491 1 Switch 9 3862489 1 Wiring harness 10 983966 1 Fuse 11 8072808 1 Cover 12 3862490 1 Wiring harness 13 3862899 1 Switch plate 3862898 1 Switch plate 3862900 1 Switch plate 14 41103103 1 Neutralizing agent 15 41103102 1 Neutralizing agent

7748530_G8A- 266- 54142573 8.1GiC-J, 8.1GiC-JF, 8.1GiC-Q

DESCRIPTION

NOTES not sold separately Cut

1'' 1.25''

Black White Woodgrain 1 quart (946ml) 1 gallon (3,78L)

45634

Upd:6/30/2022

Seawater Pump and Hoses

266 8.1GiC-J, 8.1GiC-Q

22 23 24 25

12

26

21

14 15

27 20

17

12 16

28

11

29

13 18 30 11

18

10

19 4 9

10 3

5

7

1

8 2 8

6

Upd:6/30/2022

54634

7748530_G8A -266 -54158459 8.1GiC-J, 8.1GiC-JF, 8.1GiC-Q

Seawater Pump and Hoses

266

8.1GiC-J, 8.1GiC-Q REF PART NO. QTY DESCRIPTION 1 3812518 1 Pump 21212800 1 Pump 3842786 1 Impeller kit 2 959240 3 Hex. socket screw 3 3817686 1 Bracket 4 946441 2 Flange screw 5 (3849020) 1 Hose 6 3817819 1 Hose 7 3863440 1 Hose clamp 8 3863441 2 Hose clamp 9 3862699 1 T-pipe 10 982645 2 Hose clamp 11 3849018 1 Hose 12 3863444 3 Hose clamp 13 3862629 1 Oil cooler 14 3856766 1 Cap 15 3860413 1 Hose clamp 16 3817579 1 Hose 17 3863444 1 Hose clamp 18 3857823 1 Hose 19 983168 1 Hose clamp 20 983146 1 Hose clamp 21 3807440 1 Connector 22 1 Cap 23 942978 1 O-ring 24 3862082 1 Retainer 25 3807664 1 Washer 26 1 Connector 27 1 Connector 28 3862891 1 Attaching clamp 29 982285 1 Flange screw 30 3853312 1 Clamp, loop

7748530_G8A- 266- 54158459 8.1GiC-J, 8.1GiC-JF, 8.1GiC-Q

NOTES replaced by next part number Replaced by 21213664, See ''Seawater Pump Parts''

not sold separately

not sold separately not sold separately

54634

Upd:6/30/2022

266

Seawater Pump and Hoses, Freshwater Cooling

8.1GiC-J, 8.1GiC-JF, 8.1GiC-Q

Upd:6/30/2022

54643

7748530_G8A -266 -54158458 8.1GiC-J, 8.1GiC-JF, 8.1GiC-Q

Seawater Pump and Hoses, Freshwater Cooling

266

8.1GiC-J, 8.1GiC-JF, 8.1GiC-Q REF PART NO. QTY DESCRIPTION 1 3812518 1 Pump 21212800 1 Pump 3842786 1 Impeller kit 2 959240 3 Hex. socket screw 3 3817812 1 Bracket 4 983613 1 Stud 5 980933 1 Washer 6 3852046 1 Tab washer 7 971095 1 Flange nut 8 (3849020) 1 Hose 9 3863440 1 Hose clamp 10 3817820 1 Hose 11 3863441 2 Hose clamp 12 3862699 1 T-pipe 13 982645 2 Hose clamp 14 3849018 1 Hose 15 3863444 2 Hose clamp 16 3862629 1 Oil cooler, steering 17 3856766 1 Cap 18 3860413 1 Hose clamp 19 3817579 1 Hose 20 3863444 1 Hose clamp 21 3857823 1 Hose 22 983168 1 Hose clamp 23 983146 1 Hose clamp 24 3807440 1 Connector 25 1 Cap 26 942978 1 O-ring 27 3862082 1 Retainer 28 3807664 1 Washer 29 1 Connector 30 1 Connector 31 3862891 1 Attaching clamp 32 982702 1 Flange screw 33 3853312 1 Clamp, loop

7748530_G8A- 266- 54158458 8.1GiC-J, 8.1GiC-JF, 8.1GiC-Q

NOTES replaced by next part number Replaced by 21213664, See ''Seawater Pump Parts''

not sold separately

not sold separately not sold separately

54643

Upd:6/30/2022

Seawater Pump Parts

266 8.1GiC-J, 8.1GiC-JF, 8.1GiC-Q

Upd:6/30/2022

54645

7748530_G8A -266 -54163080 8.1GiC-J, 8.1GiC-JF, 8.1GiC-Q

Seawater Pump Parts

266

8.1GiC-J, 8.1GiC-JF, 8.1GiC-Q REF PART NO. QTY 1 21212800 1 Pump 2 21213664 1 Impeller kit 3 21212794 1 Impeller 4 3858938 1 O-ring 5 1 Lubricant, glycerin 6 21951332 1 Screw kit 7 4 Screw 8 4 O-ring 9 827247 1 Sealing ring

7748530_G8A- 266- 54163080 8.1GiC-J, 8.1GiC-JF, 8.1GiC-Q

DESCRIPTION

NOTES

not sold separately not sold separately not sold separately

54645

Upd:6/30/2022

Ignition

280 8.1GiC-J, 8.1GiC-JF, 8.1GiC-Q

Upd:6/30/2022

54731

7748530_G8A -280 -54170098 8.1GiC-J, 8.1GiC-JF, 8.1GiC-Q

Ignition

280

8.1GiC-J, 8.1GiC-JF, 8.1GiC-Q REF PART NO. QTY 1 3859078 8 Ignition coil 2 3861258 16 Bolt 3 3861295 1 Ignition cable kit 4 3861377 12 Retainer 5 3861392 4 Bracket 6 946441 2 Flange screw 7 3861326 2 Spark plug kit 3861327 X Spark plug kit

7748530_G8A- 280- 54170098 8.1GiC-J, 8.1GiC-JF, 8.1GiC-Q

DESCRIPTION

NOTES

4 pack 24 pack

54731

Upd:6/30/2022

Electronic Engine Control

284 8.1GiC-J, 8.1GiC-JF, 8.1GiC-Q

3 2 1

11

13 16 12 14 15

17

10 8 9 5

19 18 4 7

20

6

21

Upd:6/30/2022

54720

7748530_G8A -284 -54160233 8.1GiC-J, 8.1GiC-JF, 8.1GiC-Q

Electronic Engine Control

284

8.1GiC-J, 8.1GiC-JF, 8.1GiC-Q REF PART NO. QTY 1 3594939 1 Module 2 3843651 4 Flange screw 3 3595472 1 Bracket 4 3861301 2 Knock sensor 5 3887328 1 Sensor 6 3887970 1 Fitting 7 3857816 1 Bushing 8 3808516 1 Sensor, crankshaft position 9 1 O-ring 10 3861262 1 Bolt 11 3883724 4 Sensor, oxygen 12 3889526 4 Sensor, temperature 13 3854527 1 Sensor, MAT 14 3861321 1 Sensor, MAP 15 3858988 1 Seal 16 3861240 1 Bolt 17 3850397 1 Switch, coolant water temp.

18 3808513 1 Sensor, camshaft position 19 1 O-ring 20 1 Screw 21 1 Spacer

7748530_G8A- 284- 54160233 8.1GiC-J, 8.1GiC-JF, 8.1GiC-Q

DESCRIPTION

NOTES

not sold separately

not sold separately part not sold part not sold

54720

Upd:6/30/2022

Serpentine Belt and Alternator

321 8.1GiC-J, 8.1GiC-JF, 8.1GiC-Q

16 18

14

17

10 7

8 2

1

12

9 15

4

13

5

11 6

3

Upd:6/30/2022

54815

7748530_G8A -321 -54158465 8.1GiC-J, 8.1GiC-JF, 8.1GiC-Q

Serpentine Belt and Alternator

321

8.1GiC-J, 8.1GiC-JF, 8.1GiC-Q REF PART NO. QTY 1 3847535 1 Bracket 2 3863175 2 Bushing 3 3863274 1 Decal 4 3861016 3 Bolt 5 3843813 1 Stud 6 971098 1 Flange lock nut 7 21132385 1 Belt 8 3885250 1 Belt tensioner 9 965220 2 Flange screw 10 3861009 1 Pulley 11 1 Pump, sea water 12 1 Pulley, circulation pump 13 1 Pulley, power steering pump 14 3884950 1 Alternator 15 947790 2 Flange screw 16 945408 1 Flange nut 17 (3852208) 1 Screw 18 3852520 1 Washer

7748530_G8A- 321- 54158465 8.1GiC-J, 8.1GiC-JF, 8.1GiC-Q

DESCRIPTION

54815

Upd:6/30/2022

Starter

331 8.1GiC-J, 8.1GiC-JF, 8.1GiC-Q

Upd:6/30/2022

54353

7748530_G8A -331 -54170546 8.1GiC-J, 8.1GiC-JF, 8.1GiC-Q

Starter

331

8.1GiC-J, 8.1GiC-JF, 8.1GiC-Q REF PART NO. QTY 1 3885317 1 Starter motor 2 3810300 1 Solenoid kit 3 3854496 2 Washer 4 3857936 2 Screw 5 949874 1 Flange lock nut 6 855314 1 Spacer nut 7 947107 1 Flange screw 8 855798 1 Protecting sleeve

7748530_G8A- 331- 54170546 8.1GiC-J, 8.1GiC-JF, 8.1GiC-Q

DESCRIPTION

54353

Upd:6/30/2022

Engine Harnesses

370 8.1GiC-J, 8.1GiC-JF, 8.1GiC-Q

3

1 3

6

5 4

7

2

8 11

9

10

12

13

Upd:6/30/2022

54750

7748530_G8A -370 -54160237 8.1GiC-J, 8.1GiC-JF, 8.1GiC-Q

Engine Harnesses

370

8.1GiC-J, 8.1GiC-JF, 8.1GiC-Q REF PART NO. QTY DESCRIPTION 1 3889383 1 Wiring harness 2 1 Fuse box 3 1 Connector, 14 pin 4 (3852146) 2 Clamp 3852434 1 Clamp 3852490 1 Attaching clamp 5 946441 2 Flange screw 6 3886663 1 Bracket 7 946441 2 Flange screw 8 21178777 1 Wiring harness 1 Alarm 9 3887227 1 Wiring harness 21147169 1 Wiring harness 3887228 1 Wiring harness 21147170 1 Wiring harness 3887229 1 Wiring harness 21147171 1 Wiring harness 10 (3887733) 1 Wiring harness, y 11 21200148 1 Wiring harness, y 12 3861297 1 Wiring harness, fuel injectors 13 3863052 1 Wiring harness, ignition

7748530_G8A- 370- 54160237 8.1GiC-J, 8.1GiC-JF, 8.1GiC-Q

NOTES not sold separately not sold separately D=.375'' (9.5mm) D=.750'' (19.0mm) D=1.44'' (36mm)

not sold separately L=3.0m, 10 ft., replaced by next part number L=3.0m, 10 ft.

L=6.0m, 19.7 ft., replaced by next part number L=6.0m, 19.7 ft.

L=8.0m, 26.2 ft., replaced by next part number L=8.0m, 26.2 ft.

54750

Upd:6/30/2022

Fuse and Relay Box

372 8.1GiC-J, 8.1GiC-JF, 8.1GiC-Q

Upd:6/30/2022

54751

7748530_G8A -372 -54161710 8.1GiC-J, 8.1GiC-JF, 8.1GiC-Q

Fuse and Relay Box

372

8.1GiC-J, 8.1GiC-JF, 8.1GiC-Q REF PART NO. QTY 1 1 Wiring harness 2 1 Fuse box 3 3858809 3 Relay 4 3841366 2 Relay 5 3884849 1 Fuse 6 3841370 1 Fuse 3841371 1 Fuse 7 3841373 1 Fuse 3863403 1 Fuse 3841372 1 Fuse 3861373 1 Fuse 3861374 1 Fuse 8 1 Cover plate 9 3843887 1 Bracket 10 3840402 2 Mounting base 11 3852118 2 Nut

7748530_G8A- 372- 54161710 8.1GiC-J, 8.1GiC-JF, 8.1GiC-Q

DESCRIPTION

NOTES not sold separately

40A 20A 40A 5A 7.5A 10A 15A 20A not sold separately

54751

Upd:6/30/2022

Engine Status Panel

384 8.1GiC-J, 8.1GiC-JF, 8.1GiC-Q

Upd:6/30/2022

43615

7748530_G8A -384 -54161705 8.1GiC-J, 8.1GiC-JF, 8.1GiC-Q

Engine Status Panel

384

8.1GiC-J, 8.1GiC-JF, 8.1GiC-Q REF PART NO. QTY 1 21178775 1 Alarm panel 2 Stud 2 Washer 2 Nut 2 21178777 1 Wiring harness 1 Alarm 3 21200148 1 Wiring harness, y

7748530_G8A- 384- 54161705 8.1GiC-J, 8.1GiC-JF, 8.1GiC-Q

DESCRIPTION

NOTES not sold separately not sold separately not sold separately not sold separately for alarm panel

43615

Upd:6/30/2022

OceanX™ Drive Sensors

384 8.1GiC-J, 8.1GiC-JF, 8.1GiC-Q

12

15 15

20

11

14

11 20

13

10 3 5

9 4

8 7 6 1 2

18

19

16

16 17

Upd:6/30/2022

48906

7748530_G8A -384 -54160970 8.1GiC-J, 8.1GiC-JF, 8.1GiC-Q

OceanX™ Drive Sensors

384

8.1GiC-J, 8.1GiC-JF, 8.1GiC-Q REF 1 2 3 4 5 6 7 8 9 10 11 12

13 14 15 16 17 18 19 20

PART NO. QTY DESCRIPTION 21174634 1 Sensor 1 O-ring 21124251 1 Wiring harness 1 Plug 1 Grommet 1 Connector housing 1 Gasket 3 Terminal 1 Boot 3852555 1 Retainer (21174636) 6 Attaching clamp 21206915 1 Module 21206919 1 Wiring harness 3 Connector housing X Terminal 21210873 1 Bracket 946544 2 Flange screw X Cable harness, engine 21292836 1 Sensor 1 Housing 2 Terminal 3852033 1 O-ring 1 Connector X

7748530_G8A- 384- 54160970 8.1GiC-J, 8.1GiC-JF, 8.1GiC-Q

NOTES WID- water in drive oil not sold separately not sold separately not sold separately not sold separately not sold separately not sold separately

not sold separately not sold separately

WIB - water in bellows not sold separately not sold separately

See engine catalog, ''Engine Harness'' section

48906

Upd:6/30/2022

Steering

645 8.1GiC-J, 8.1GiC-JF, 8.1GiC-Q

20 12

11

18 13 19

21

13 14

17

15 16

25

13

22

16

27

24

26

23

25 10 1 6 5 9 11 4

8

3 2 Upd:6/30/2022

7 54766

7748530_G8A -645 -54158468 8.1GiC-J, 8.1GiC-JF, 8.1GiC-Q

Steering

645

8.1GiC-J, 8.1GiC-JF, 8.1GiC-Q REF PART NO. QTY 1 3887373 1 Power steering pump 2 3889611 1 Pulley 3 3889615 1 Washer 4 3889613 1 Nut 5 3888473 1 Bracket 6 3853405 1 Screw 7 3853405 1 Screw 8 3595494 3 Screw 9 3888475 1 Bracket 10 3595499 1 Flange screw 11 3887986 1 Hose assembly 12 3863148 1 Hose 13 982663 3 Hose clamp 14 3862629 1 Oil cooler 15 3863139 1 Screw 16 3593914 1 Hose 17 3887375 1 Reservoir 18 1 Cap 19 1 O-ring 20 1 Retainer 21 946544 2 Flange screw 22 3595270 1 Bracket 23 3595499 2 Flange screw 24 40005059 1 Hose 25 3853794 2 Hose clamp 26 3852434 1 Clamp, J 27 946441 1 Flange screw

7748530_G8A- 645- 54158468 8.1GiC-J, 8.1GiC-JF, 8.1GiC-Q

DESCRIPTION

NOTES

not sold separately not sold separately not sold separately

54766

Upd:6/30/2022

Engine Information, General

DESCRIPTION Maintenance Parts, 8.1L

7748530_G8A

- 200- 200

8.1GiC-J, 8.1GiC-JF, 8.1GiC-Q

200 SEE SEC. NOTES 54161213 8.1GiC-J, 8.1GiC-JF, 8.1GiC-Q

Upd:6/30/2022

General, Engine with Mounting and Equipment

REF 200 Engine Information, General

7748530_G8A

- 20- 20

8.1GiC-J, 8.1GiC-JF, 8.1GiC-Q

DESCRIPTION

20 SEE SEC. 200

Upd:6/30/2022

Engine Repair Parts

210 DESCRIPTION

Longblock

7748530_G8A

- 210- 210

8.1GiC-J, 8.1GiC-JF, 8.1GiC-Q

SEE SEC. NOTES 54161363 8.1GiC-J, 8.1GiC-JF, 8.1GiC-Q

Upd:6/30/2022

Engine

REF 210 211 212 214 216 217 218

21

DESCRIPTION Engine Repair Parts Cylinder Head Cylinder Block, Flywheel Housing Valve Mechanism, Cam Follower and Rocker Arm Shaft Crankshaft, Flywheel and Ring Gear, Damper Vibration Oil Pan Engine Mounting

7748530_G8A

- 21- 21

8.1GiC-J, 8.1GiC-JF, 8.1GiC-Q

SEE SEC. 210 211 212 214 216 217 218

Upd:6/30/2022

Cylinder Head

211 DESCRIPTION

Cylinder Head

7748530_G8A

- 211- 211

8.1GiC-J, 8.1GiC-JF, 8.1GiC-Q

SEE SEC. NOTES 54158442 8.1GiC-J, 8.1GiC-JF, 8.1GiC-Q

Upd:6/30/2022

Cylinder Block, Flywheel Housing

DESCRIPTION Cylinder Block and Flywheel Housing

7748530_G8A

- 212- 212

8.1GiC-J, 8.1GiC-JF, 8.1GiC-Q

212 SEE SEC. NOTES 54158443 8.1GiC-J, 8.1GiC-JF, 8.1GiC-Q

Upd:6/30/2022

Valve Mechanism, Cam Follower and Rocker Arm Shaft

DESCRIPTION Camshaft and Valve Train

7748530_G8A

- 214- 214

8.1GiC-J, 8.1GiC-JF, 8.1GiC-Q

214 SEE SEC. NOTES 54170516 8.1GiC-J, 8.1GiC-JF, 8.1GiC-Q

Upd:6/30/2022

Crankshaft, Flywheel and Ring Gear, Damper Vibration

DESCRIPTION Crankshaft and Related Parts Jackshaft

7748530_G8A

- 216- 216

8.1GiC-J, 8.1GiC-JF, 8.1GiC-Q

216 SEE SEC. NOTES 54171262 8.1GiC-J, 8.1GiC-JF, 8.1GiC-Q 54170073 8.1GiC-J, 8.1GiC-JF, 8.1GiC-Q

Upd:6/30/2022

Oil Pan

217 DESCRIPTION

Lubricating System Lubricating System Oil Pan and Oil Pump

7748530_G8A

- 217- 217

8.1GiC-J, 8.1GiC-JF, 8.1GiC-Q

SEE SEC. NOTES 54161611 8.1GiC-J, 8.1GiC-JF, 8.1GiC-Q 54158445 8.1GiC-J, 8.1GiC-JF 54161480 8.1GiC-J, 8.1GiC-JF, 8.1GiC-Q

Upd:6/30/2022

Engine Mounting

218 DESCRIPTION

Motor Mounts

7748530_G8A

- 218- 218

8.1GiC-J, 8.1GiC-JF, 8.1GiC-Q

SEE SEC. NOTES 54158446 8.1GiC-J, 8.1GiC-JF, 8.1GiC-Q

Upd:6/30/2022

Fuel System

23

REF 230 Fuel System, General

7748530_G8A

- 23- 23

8.1GiC-J, 8.1GiC-JF, 8.1GiC-Q

DESCRIPTION

SEE SEC. 230

Upd:6/30/2022

Fuel System, General

230 DESCRIPTION

Fuel System

7748530_G8A

- 230- 230

8.1GiC-J, 8.1GiC-JF, 8.1GiC-Q

SEE SEC. NOTES 54158448 8.1GiC-J, 8.1GiC-JF, 8.1GiC-Q

Upd:6/30/2022

Inlet and Exhaust System

REF 251 Inlet and Exhaust Manifolds 256 Air Filter, Throttle Housing

7748530_G8A

- 25- 25

8.1GiC-J, 8.1GiC-JF, 8.1GiC-Q

25 DESCRIPTION

SEE SEC. 251 256

Upd:6/30/2022

Inlet and Exhaust Manifolds

DESCRIPTION Exhaust Exhaust Elbow for Captain's Choice Exhaust Thermostat System Exhaust Thermostat System, Freshwater Cooling Exhaust, Tall Intake Manifold

7748530_G8A

- 251- 251

8.1GiC-J, 8.1GiC-JF, 8.1GiC-Q

251 SEE SEC. 54160227 54161976 54160231 54160232 54160228 54158573

NOTES 8.1GiC-J, 8.1GiC-JF, 8.1GiC-Q 8.1GiC-J, 8.1GiC-JF 8.1GiC-J, 8.1GiC-Q 8.1GiC-J, 8.1GiC-JF, 8.1GiC-Q 8.1GiC-J, 8.1GiC-JF, 8.1GiC-Q 8.1GiC-J, 8.1GiC-JF, 8.1GiC-Q

Upd:6/30/2022

Air Filter, Throttle Housing

DESCRIPTION Throttle Body and Engine Cover Throttle Cable Connection

7748530_G8A

- 256- 256

8.1GiC-J, 8.1GiC-JF, 8.1GiC-Q

256 SEE SEC. NOTES 54160240 8.1GiC-J, 8.1GiC-JF, 8.1GiC-Q 54158532 8.1GiC-J, 8.1GiC-JF, 8.1GiC-Q

Upd:6/30/2022

Cooling System

26

REF DESCRIPTION 261 Radiator and Connections, Coolant Filter, Expansion Tank 262 Coolant Pump and Thermostat 266 Sea Water System, Sea Water Pump

7748530_G8A

- 26- 26

8.1GiC-J, 8.1GiC-JF, 8.1GiC-Q

SEE SEC. 261 262 266

Upd:6/30/2022

Radiator and Connections, Coolant Filter, Expansion Tank

DESCRIPTION Heat Exchanger

7748530_G8A

- 261- 261

8.1GiC-J, 8.1GiC-JF, 8.1GiC-Q

261 SEE SEC. NOTES 54161033 8.1GiC-J, 8.1GiC-JF, 8.1GiC-Q

Upd:6/30/2022

Coolant Pump and Thermostat

DESCRIPTION Circulation Pump and Thermostat Housing Circulation Pump and Thermostat Housing, Freshwater Cooling Hot Water Outlet, Freshwater Cooled

7748530_G8A

- 262- 262

8.1GiC-J, 8.1GiC-JF, 8.1GiC-Q

262 SEE SEC. NOTES 54160251 8.1GiC-J, 8.1GiC-Q 54160249 8.1GiC-J, 8.1GiC-JF, 8.1GiC-Q 54158469 8.1GiC-J, 8.1GiC-JF, 8.1GiC-Q

Upd:6/30/2022

Sea Water System, Sea Water Pump

DESCRIPTION Hot Water Outlet, Seawater Cooled Neutra-Salt™ Seawater Pump and Hoses Seawater Pump and Hoses, Freshwater Cooling Seawater Pump Parts

7748530_G8A

- 266- 266

8.1GiC-J, 8.1GiC-JF, 8.1GiC-Q

266 SEE SEC. 54171225 54142573 54158459 54158458 54163080

NOTES 8.1GiC-J, 8.1GiC-JF, 8.1GiC-Q 8.1GiC-J, 8.1GiC-JF, 8.1GiC-Q 8.1GiC-J, 8.1GiC-Q 8.1GiC-J, 8.1GiC-JF, 8.1GiC-Q 8.1GiC-J, 8.1GiC-JF, 8.1GiC-Q

Upd:6/30/2022

General, Ignition and Control System

DESCRIPTION Ignition

7748530_G8A

- 280- 280

8.1GiC-J, 8.1GiC-JF, 8.1GiC-Q

280 SEE SEC. NOTES 54170098 8.1GiC-J, 8.1GiC-JF, 8.1GiC-Q

Upd:6/30/2022

Ignition and Control Systems

REF 280 General, Ignition and Control System 284 Control System, Fuel Supply

7748530_G8A

- 28- 28

8.1GiC-J, 8.1GiC-JF, 8.1GiC-Q

28 DESCRIPTION

SEE SEC. 280 284

Upd:6/30/2022

Control System, Fuel Supply

DESCRIPTION Electronic Engine Control

7748530_G8A

- 284- 284

8.1GiC-J, 8.1GiC-JF, 8.1GiC-Q

284 SEE SEC. NOTES 54160233 8.1GiC-J, 8.1GiC-JF, 8.1GiC-Q

Upd:6/30/2022

Alternator, Charging, Electric Motor, Electric Drives

REF 321 Alternator

7748530_G8A

DESCRIPTION

- 32- 32

8.1GiC-J, 8.1GiC-JF, 8.1GiC-Q

32 SEE SEC. 321

Upd:6/30/2022

Alternator

321 DESCRIPTION

Serpentine Belt and Alternator

7748530_G8A

- 321- 321

8.1GiC-J, 8.1GiC-JF, 8.1GiC-Q

SEE SEC. NOTES 54158465 8.1GiC-J, 8.1GiC-JF, 8.1GiC-Q

Upd:6/30/2022

Starting System

33

REF 331 Starter Motor

7748530_G8A

DESCRIPTION

- 33- 33

8.1GiC-J, 8.1GiC-JF, 8.1GiC-Q

SEE SEC. 331

Upd:6/30/2022

Starter Motor

331 DESCRIPTION

Starter

7748530_G8A

- 331- 331

8.1GiC-J, 8.1GiC-JF, 8.1GiC-Q

SEE SEC. NOTES 54170546 8.1GiC-J, 8.1GiC-JF, 8.1GiC-Q

Upd:6/30/2022

General and Wiring Diagrams

DESCRIPTION Engine Harnesses

7748530_G8A

- 370- 370

8.1GiC-J, 8.1GiC-JF, 8.1GiC-Q

370 SEE SEC. NOTES 54160237 8.1GiC-J, 8.1GiC-JF, 8.1GiC-Q

Upd:6/30/2022

Cables and Fuses

REF 370 General and Wiring Diagrams 372 Electrical Distribution Box, Fuse Box

7748530_G8A

- 37- 37

8.1GiC-J, 8.1GiC-JF, 8.1GiC-Q

37 DESCRIPTION

SEE SEC. 370 372

Upd:6/30/2022

Electrical Distribution Box, Fuse Box

DESCRIPTION Fuse and Relay Box

7748530_G8A

- 372- 372

8.1GiC-J, 8.1GiC-JF, 8.1GiC-Q

372 SEE SEC. NOTES 54161710 8.1GiC-J, 8.1GiC-JF, 8.1GiC-Q

Upd:6/30/2022

Instruments

38

REF 384 Warning Systems

7748530_G8A

- 38- 38

8.1GiC-J, 8.1GiC-JF, 8.1GiC-Q

DESCRIPTION

SEE SEC. 384

Upd:6/30/2022

Warning Systems

384 DESCRIPTION

Engine Status Panel OceanX™ Drive Sensors

7748530_G8A

- 384- 384

8.1GiC-J, 8.1GiC-JF, 8.1GiC-Q

SEE SEC. NOTES 54161705 8.1GiC-J, 8.1GiC-JF, 8.1GiC-Q 54160970 8.1GiC-J, 8.1GiC-JF, 8.1GiC-Q

Upd:6/30/2022

Steering

64

REF 645 Hydralic equipment including pump

7748530_G8A

- 64- 64

8.1GiC-J, 8.1GiC-JF, 8.1GiC-Q

DESCRIPTION

SEE SEC. 645

Upd:6/30/2022

Hydralic equipment including pump

DESCRIPTION Steering

7748530_G8A

- 645- 645

8.1GiC-J, 8.1GiC-JF, 8.1GiC-Q

645 SEE SEC. NOTES 54158468 8.1GiC-J, 8.1GiC-JF, 8.1GiC-Q

Upd:6/30/2022

8.1GiC-J, 8.1GiC-JF, 8.1GiC-Q

REF 20 21 23 25 26 28 32 33 37 38 64

DESCRIPTION General, Engine with Mounting and Equipment Engine Fuel System Inlet and Exhaust System Cooling System Ignition and Control Systems Alternator, Charging, Electric Motor, Electric Drives Starting System Cables and Fuses Instruments Steering

7748530_G8A

- - TOC

8.1GiC-J, 8.1GiC-JF, 8.1GiC-Q

SEE SEC. 20 21 23 25 26 28 32 33 37 38 64

Upd:6/30/2022