Volvo Penta 8.1Gi-J (JF) 8.1GXi-J (JF) 8.1OSi-J (JF) Parts Manual PDF

Maintenance Parts, 8.1L

200 8.1Gi-J, 8.1Gi-JF, 8.1GXi-J, 8.1GXi-JF, 8.1OSi-J, 8.1OSi-JF

Upd:6/30/2022

54758

7747720_G8A -200 -54161213

8.1Gi-J, 8.1Gi-JF, 8.1GXi-J, 8.1GXi-JF, 8.1OSi-J, 8.1OSi-JF

Maintenance Parts, 8.1L

200

8.1Gi-J, 8.1Gi-JF, 8.1GXi-J, 8.1GXi-JF, 8.1OSi-J, 8.1OSi-JF REF PART NO. QTY 1 21213664 1 Impeller kit 2 3847644 1 Fuel filter 3 8692305 1 Oil filter 4 7 Oil X 21681794 7 Oil 21681795 2 Oil 21681796 1 Oil 21681797 1 Oil 3847302 7 Oil 3847303 2 Oil 3847304 1 Oil 3847305 1 Oil X Oil 21363429 7 Oil 21363430 2 Oil 21363431 1 Oil 5 3853983 1 Thermostat 6 3852071 1 O-ring 7 3861000 1 O-ring 8 3831426 1 Thermostat kit 9 416033 1 Sealing ring 10 3852111 1 Gasket 11 3861326 2 Spark plug kit 12 3861295 1 Ignition cable kit 13 1141674 1 Coolant, green 21646481 1 Coolant, green 1141647 1 Coolant, green

DESCRIPTION

7747720_G8A- 200- 54161213 8.1Gi-J, 8.1Gi-JF, 8.1GXi-J, 8.1GXi-JF, 8.1OSi-J, 8.1OSi-JF

NOTES

Fill level is determined by dipstick USA Synthetic, quart Synthetic, gallon Synthetic, 5 gal Synthetic, 55 gal Mineral, quart Mineral, gallon Mineral, 5 gal Mineral, 55 gal Europe and other markets Premium, 1L Premium, 5L Premium, 20L For seawater cooled engine

For freshwater cooled engine

5L, ready-mixed 210L, ready-mixed 210L, full strength

54758

Upd:6/30/2022

Longblock

210 8.1Gi-J, 8.1Gi-JF, 8.1GXi-J, 8.1GXi-JF, 8.1OSi-J, 8.1OSi-JF

1

Upd:6/30/2022

54717

7747720_G8A -210 -54158800

8.1Gi-J, 8.1Gi-JF, 8.1GXi-J, 8.1GXi-JF, 8.1OSi-J, 8.1OSi-JF

Longblock

210

8.1Gi-J, 8.1Gi-JF, 8.1GXi-J, 8.1GXi-JF, 8.1OSi-J, 8.1OSi-JF REF PART NO. QTY DESCRIPTION 1 3863398 1 Longblock 3863399 1 Longblock

NOTES Image is a generic picture of longblock, details about included parts are in parts bulletin.

8.1Gi, 8.1OSi 8.1GXi

7747720_G8A- 210- 54158800 8.1Gi-J, 8.1Gi-JF, 8.1GXi-J, 8.1GXi-JF, 8.1OSi-J, 8.1OSi-JF

54717

Upd:6/30/2022

Cylinder Head

211 8.1Gi-J, 8.1Gi-JF, 8.1GXi-J, 8.1GXi-JF, 8.1OSi-J, 8.1OSi-JF

8 9 6

7

4 5

1 3

2

11

10

13

12

Upd:6/30/2022

54718

7747720_G8A -211 -54158442

8.1Gi-J, 8.1Gi-JF, 8.1GXi-J, 8.1GXi-JF, 8.1OSi-J, 8.1OSi-JF

Cylinder Head

211

8.1Gi-J, 8.1Gi-JF, 8.1GXi-J, 8.1GXi-JF, 8.1OSi-J, 8.1OSi-JF REF PART NO. QTY 1 3808517 1 Cylinder head 3808518 1 Cylinder head 2 3861284 1 Cylinder head gasket 3861283 1 Cylinder head gasket 3 3861253 8 Bolt 4 3861252 4 Bolt 5 3861251 24 Bolt 6 3859080 2 Valve cover 7 3861287 2 Gasket 8 3861260 14 Bolt 9 3861282 14 Gasket 10 40005332 1 Lifting eye 11 3888672 1 Bracket 12 3863139 1 Screw 13 982702 2 Flange screw

7747720_G8A- 211- 54158442 8.1Gi-J, 8.1Gi-JF, 8.1GXi-J, 8.1GXi-JF, 8.1OSi-J, 8.1OSi-JF

DESCRIPTION

NOTES Starboard Port Starboard Port L=52mm L=86mm L=103mm

Port Starboard

54718

Upd:6/30/2022

Cylinder Block and Flywheel Housing

212 8.1Gi-J, 8.1Gi-JF, 8.1GXi-J, 8.1GXi-JF, 8.1OSi-J, 8.1OSi-JF

12 1

6 5

7 9

13

8

2

10 11

4 3

17 14 21

18

19 22 20

15 16

Upd:6/30/2022

54700

7747720_G8A -212 -54158443

8.1Gi-J, 8.1Gi-JF, 8.1GXi-J, 8.1GXi-JF, 8.1OSi-J, 8.1OSi-JF

Cylinder Block and Flywheel Housing

212

8.1Gi-J, 8.1Gi-JF, 8.1GXi-J, 8.1GXi-JF, 8.1OSi-J, 8.1OSi-JF REF PART NO. QTY 1 1 Cylinder block 2 5 Bearing cap 3 3861256 10 Bolt 4 3861331 10 Stud 5 3861306 4 Locating pin 6 3856001 2 Pin 7 3593583 2 Fitting 8 21114522 2 Drain plug 3849500 1 Plug 9 976970 1 O-ring 10 3849892 1 Retainer 11 3861669 2 Plug 12 3853348 1 Core plug 13 3855972 2 Pin 14 3808573 1 Flywheel housing 15 3854604 1 Cover 16 3852421 4 Screw 17 982702 1 Flange screw 3863139 1 Screw 965222 2 Flange screw 18 980933 2 Washer 19 3852046 2 Tab washer 20 3857937 2 Stud 21 971071 6 Hexagon nut 22 982679 4 Toothed washer

DESCRIPTION

7747720_G8A- 212- 54158443 8.1Gi-J, 8.1Gi-JF, 8.1GXi-J, 8.1GXi-JF, 8.1OSi-J, 8.1OSi-JF

NOTES See ''Longblock'' section part not sold

Replaced by 21114522, not sold separately not sold separately

L=25mm L=35mm L=65mm

54700

Upd:6/30/2022

Camshaft and Valve Train

214 8.1GXi-J, 8.1GXi-JF

Upd:6/30/2022

54715

7747720_G8A -214 -54170517

8.1Gi-J, 8.1Gi-JF, 8.1GXi-J, 8.1GXi-JF, 8.1OSi-J, 8.1OSi-JF

Camshaft and Valve Train

214

8.1GXi-J, 8.1GXi-JF REF PART NO. QTY 1 3861266 1 Camshaft 2 3855972 1 Pin 3 (3856881) 1 Bearing kit 4 3861332 1 Chain 5 3808515 1 Gear 6 3861329 1 Chain gear 7 3861248 3 Bolt 8 3855998 1 Retainer 9 3861244 2 Bolt 10 3808514 1 Timing gear cover 11 3861319 1 Seal 12 3861281 1 Gasket 13 3808513 1 Sensor, camshaft position 14 3861247 6 Bolt 15 3861336 8 Exhaust valve 3861337 1 Exhaust valve 3861338 1 Exhaust valve 3861339 8 Inlet valve 3861237 1 Inlet valve 3861257 1 Inlet valve 16 3855988 16 Valve 17 3861317 16 Valve stem seal 18 3861335 16 Valve spring 19 3855977 16 Cap 20 3853351 32 Valve cotter 21 3861316 16 Rocker arm 22 3853649 16 Nut 23 3861232 16 Ball 24 3861330 16 Stud 25 3861294 8 Guide 26 3861314 8 Push rod 3861315 8 Push rod 27 3855987 16 Tappet 28 3855999 1 Retainer 29 3861248 7 Bolt 30 3856000 8 Guide

7747720_G8A- 214- 54170517 8.1Gi-J, 8.1Gi-JF, 8.1GXi-J, 8.1GXi-JF, 8.1OSi-J, 8.1OSi-JF

DESCRIPTION

NOTES

Standard O.S=0.015'' O.S=0.030'' Standard O.S=0.015'' O.S=0.030''

Intake Exhaust

54715

Upd:6/30/2022

Camshaft and Valve Train

214 8.1Gi-J, 8.1Gi-JF, 8.1OSi-J, 8.1OSi-JF

Upd:6/30/2022

54715

7747720_G8A -214 -54170516

8.1Gi-J, 8.1Gi-JF, 8.1GXi-J, 8.1GXi-JF, 8.1OSi-J, 8.1OSi-JF

Camshaft and Valve Train

214

8.1Gi-J, 8.1Gi-JF, 8.1OSi-J, 8.1OSi-JF REF PART NO. QTY 1 3861265 1 Camshaft 2 3855972 1 Pin 3 (3856881) 1 Bearing kit 4 3861332 1 Chain 5 3808515 1 Gear 6 3861329 1 Chain gear 7 3861248 3 Bolt 8 3855998 1 Retainer 9 3861244 2 Bolt 10 3808514 1 Timing gear cover 11 3861319 1 Seal 12 3861281 1 Gasket 13 3808513 1 Sensor, camshaft position 14 3861247 6 Bolt 15 3861336 8 Exhaust valve 3861337 1 Exhaust valve 3861338 1 Exhaust valve 3861339 8 Inlet valve 3861237 1 Inlet valve 3861257 1 Inlet valve 16 3855988 16 Valve 17 3861317 16 Valve stem seal 18 3861335 16 Valve spring 19 3855977 16 Cap 20 3853351 32 Valve cotter 21 3861316 16 Rocker arm 22 3853649 16 Nut 23 3861232 16 Ball 24 3861330 16 Stud 25 3861294 8 Guide 26 3861314 8 Push rod 3861315 8 Push rod 27 3855987 16 Tappet 28 3855999 1 Retainer 29 3861248 7 Bolt 30 3856000 8 Guide

7747720_G8A- 214- 54170516 8.1Gi-J, 8.1Gi-JF, 8.1GXi-J, 8.1GXi-JF, 8.1OSi-J, 8.1OSi-JF

DESCRIPTION

NOTES

Standard O.S=0.015'' O.S=0.030'' Standard O.S=0.015'' O.S=0.030''

Intake Exhaust

54715

Upd:6/30/2022

Crankshaft and Related Parts

216 8.1GXi-J, 8.1GXi-JF

Upd:6/30/2022

54702

7747720_G8A -216 -54171263

8.1Gi-J, 8.1Gi-JF, 8.1GXi-J, 8.1GXi-JF, 8.1OSi-J, 8.1OSi-JF

Crankshaft and Related Parts

216

8.1GXi-J, 8.1GXi-JF REF 1 2 3 4 5

6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21

PART NO. QTY (3808530) 1 Crankshaft 3861307 1 Locating pin 3861303 1 Pin 3861236 1 Main bearing kit 3808523 4 Piston kit 3808525 4 Piston kit (3808526) 1 Piston kit (3808527) 1 Piston kit 8 Piston pin, floating (3818500) 8 Retainer (21166941) 8 Connecting rod (3859076) 16 Bolt 3859077 16 Nut 3861311 8 Piston ring kit (3861312) 1 Piston ring 3861233 8 Bearing kit 3861249 1 Absorber 3861340 1 Washer 3861264 1 Bolt 3861318 1 Seal 3861277 1 Flywheel 3861303 2 Pin 3861383 6 Stud 3853962 1 Rubber coupling 3853273 6 Nut

7747720_G8A- 216- 54171263 8.1Gi-J, 8.1Gi-JF, 8.1GXi-J, 8.1GXi-JF, 8.1OSi-J, 8.1OSi-JF

DESCRIPTION

NOTES

Standard, Starboard Standard, Port O.S=0.030'', Starboard O.S=0.030'', Port not sold separately

not sold separately Standard O.S=0.030''

54702

Upd:6/30/2022

Crankshaft and Related Parts

216 8.1Gi-J, 8.1Gi-JF, 8.1OSi-J, 8.1OSi-JF

Upd:6/30/2022

54702

7747720_G8A -216 -54171262

8.1Gi-J, 8.1Gi-JF, 8.1GXi-J, 8.1GXi-JF, 8.1OSi-J, 8.1OSi-JF

Crankshaft and Related Parts

216

8.1Gi-J, 8.1Gi-JF, 8.1OSi-J, 8.1OSi-JF REF 1 2 3 4 5

6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21

PART NO. QTY (3808530) 1 Crankshaft 3861307 1 Locating pin 3861303 1 Pin 3861236 1 Main bearing kit 3808523 4 Piston kit 3808525 4 Piston kit (3808526) 1 Piston kit (3808527) 1 Piston kit 8 Piston pin, floating (3818500) 8 Retainer (21166941) 8 Connecting rod (3859076) 16 Bolt 3859077 16 Nut 3861311 8 Piston ring kit (3861312) 1 Piston ring 3861233 8 Bearing kit 3861274 1 Absorber 3861340 1 Washer 3861264 1 Bolt 3861318 1 Seal 3861277 1 Flywheel 3861303 2 Pin 3861383 6 Stud 3853962 1 Rubber coupling 3853273 6 Nut

7747720_G8A- 216- 54171262 8.1Gi-J, 8.1Gi-JF, 8.1GXi-J, 8.1GXi-JF, 8.1OSi-J, 8.1OSi-JF

DESCRIPTION

NOTES

Standard, Starboard Standard, Port O.S=0.030'', Starboard O.S=0.030'', Port not sold separately

not sold separately Standard O.S=0.030''

54702

Upd:6/30/2022

Jackshaft

216 8.1Gi-J, 8.1Gi-JF, 8.1GXi-J, 8.1GXi-JF, 8.1OSi-J, 8.1OSi-JF

6 45 3

2

7

1

8

10 9 12 14 11

17

20 21 18 22 20

16 13 15 19

30 30 27 29 23

24

26 28

25

33 32

29 31 31

Upd:6/30/2022

54707

7747720_G8A -216 -54170073

8.1Gi-J, 8.1Gi-JF, 8.1GXi-J, 8.1GXi-JF, 8.1OSi-J, 8.1OSi-JF

Jackshaft

216

8.1Gi-J, 8.1Gi-JF, 8.1GXi-J, 8.1GXi-JF, 8.1OSi-J, 8.1OSi-JF REF PART NO. QTY 1 3851722 1 Flywheel housing 2 947790 4 Flange screw 3 3862493 2 Stud 4 980933 2 Washer 5 3852046 2 Tab washer 982475 2 Spring washer 6 971074 6 Hexagon nut 7 982679 4 Toothed washer 8 3853962 1 Rubber coupling 9 3861383 6 Stud 10 3853273 6 Nut 11 3858846 1 Bearing 12 3854604 1 Cover 13 3852421 6 Screw 14 2 Bracket 15 965187 8 Flange screw 16 965222 2 Flange screw 17 971098 2 Flange lock nut 18 2 Stub axle 19 3807621 2 Anchorage 20 (955860) 4 Hexagon nut 21 941914 2 Spring washer 22 955902 2 Washer 23 3851727 1 Bearing housing 24 946752 11 Flange screw 25 181877 1 Ball bearing 26 914540 1 Snap ring 27 3851724 1 Adapter kit 28 914465 1 Snap ring 29 2 Cover 30 948039 4 Flange screw 31 977938 4 Flange lock nut 32 983740 8 Spacer sleeve 33 983741 4 Spacer sleeve

7747720_G8A- 216- 54170073 8.1Gi-J, 8.1Gi-JF, 8.1GXi-J, 8.1GXi-JF, 8.1OSi-J, 8.1OSi-JF

DESCRIPTION

NOTES

part not sold

part not sold

part not sold L=65mm L=10mm L=33mm

54707

Upd:6/30/2022

Lubricating System

217 8.1Gi-J, 8.1Gi-JF, 8.1GXi-J, 8.1GXi-JF

Upd:6/30/2022

54677

7747720_G8A -217 -54161611

8.1Gi-J, 8.1Gi-JF, 8.1GXi-J, 8.1GXi-JF, 8.1OSi-J, 8.1OSi-JF

Lubricating System

217

8.1Gi-J, 8.1Gi-JF, 8.1GXi-J, 8.1GXi-JF REF PART NO. QTY DESCRIPTION 1 3886659 1 Oil reservoir 2 8692305 1 Oil filter 3 3875234 1 Cap 4 1 O-ring 5 3595270 1 Bracket 6 3595499 2 Flange screw 7 3888723 1 Oil line 8 21259686 1 Oil line 9 3886181 4 Fitting screw 10 4 O-ring 11 3888543 4 Clip 12 857518 1 Valve 13 3852097 1 Connector 14 3852470 1 O-ring 15 (3860951) 1 Housing 16 21259633 1 Oil cooler 17 21259684 1 Oil line 18 3859083 2 Retainer 19 2 Clip 20 X Oil

SEE SEC.

NOTES

not sold separately

not sold separately

quick disconnect

54161213

7747720_G8A- 217- 54161611 8.1Gi-J, 8.1Gi-JF, 8.1GXi-J, 8.1GXi-JF, 8.1OSi-J, 8.1OSi-JF

not sold separately For current oil part numbers, follow link to “Maintenance Parts” page.

54677

Upd:6/30/2022

Lubricating System

217 8.1Gi-J, 8.1Gi-JF, 8.1GXi-J, 8.1GXi-JF, 8.1OSi-J, 8.1OSi-JF

Upd:6/30/2022

54685

7747720_G8A -217 -54158445

8.1Gi-J, 8.1Gi-JF, 8.1GXi-J, 8.1GXi-JF, 8.1OSi-J, 8.1OSi-JF

Lubricating System

217

8.1Gi-J, 8.1Gi-JF, 8.1GXi-J, 8.1GXi-JF, 8.1OSi-J, 8.1OSi-JF REF PART NO. QTY DESCRIPTION 1 3886659 1 Oil reservoir 2 8692305 1 Oil filter 3 3875234 1 Cap 4 1 O-ring 5 3595270 1 Bracket 6 3595499 2 Flange screw 7 3888723 1 Oil line 8 3888721 1 Oil line 9 3886181 2 Fitting screw 10 2 O-ring 11 3888543 2 Clip 12 857518 1 Valve 13 3852097 1 Connector 14 3852470 1 O-ring 15 (3860951) 1 Housing 16 3808572 1 Oil cooler 17 3886071 1 Oil line 18 3859083 2 Retainer 19 2 Clip 20 X Oil

SEE SEC.

NOTES

not sold separately

not sold separately

54161213

7747720_G8A- 217- 54158445 8.1Gi-J, 8.1Gi-JF, 8.1GXi-J, 8.1GXi-JF, 8.1OSi-J, 8.1OSi-JF

not sold separately For current oil part numbers, follow link to “Maintenance Parts” page.

54685

Upd:6/30/2022

Oil Pan and Oil Pump

217 8.1Gi-J, 8.1Gi-JF, 8.1GXi-J, 8.1GXi-JF, 8.1OSi-J, 8.1OSi-JF

Upd:6/30/2022

54674

7747720_G8A -217 -54158444

8.1Gi-J, 8.1Gi-JF, 8.1GXi-J, 8.1GXi-JF, 8.1OSi-J, 8.1OSi-JF

Oil Pan and Oil Pump

217

8.1Gi-J, 8.1Gi-JF, 8.1GXi-J, 8.1GXi-JF, 8.1OSi-J, 8.1OSi-JF REF PART NO. QTY DESCRIPTION 1 3808521 1 Oil pan 2 3861288 1 Gasket 3 1 Baffle 4 10 Screw 5 (3861380) 1 Plug 6 3861379 1 O-ring 7 3861255 12 Bolt 8 3808520 1 Oil deflector 9 3861331 10 Stud 10 3861302 9 Nut 11 3861305 1 Oil pump 12 1 Oil pump screen 13 3861259 1 Bolt 14 3855972 1 Pin 15 (3855976) 1 Shaft 16 3853199 1 Retainer 17 3861276 1 Drive 18 3861254 1 Bolt 19 3851981 1 Washer 20 3587783 1 Fitting 21 3852007 1 Washer 22 3853674 1 O-ring 23 888958 1 Retainer 24 3852033 1 O-ring 25 3595328 1 Dipstick tube 26 21107445 1 Dipstick 27 X Oil

SEE SEC.

NOTES

not sold separately not sold separately

part not sold

54161213

7747720_G8A- 217- 54158444 8.1Gi-J, 8.1Gi-JF, 8.1GXi-J, 8.1GXi-JF, 8.1OSi-J, 8.1OSi-JF

For current oil part numbers, follow link to “Maintenance Parts” page.

54674

Upd:6/30/2022

Motor Mounts

218 8.1Gi-J, 8.1Gi-JF, 8.1GXi-J, 8.1GXi-JF, 8.1OSi-J, 8.1OSi-JF

Upd:6/30/2022

54282

7747720_G8A -218 -54158446

8.1Gi-J, 8.1Gi-JF, 8.1GXi-J, 8.1GXi-JF, 8.1OSi-J, 8.1OSi-JF

Motor Mounts

218

8.1Gi-J, 8.1Gi-JF, 8.1GXi-J, 8.1GXi-JF, 8.1OSi-J, 8.1OSi-JF REF PART NO. QTY 1 3818718 2 Bracket 2 3863139 6 Screw 3 3852566 2 Bolt 4 3852428 2 Washer 5 3853805 2 Rubber cushion 6 3852433 2 Washer 7 3852021 6 Nut 8 3852090 2 Tab washer 9 3862657 2 Nut 10 3852540 2 Washer 11 3595401 4 Flange screw 12 3852539 2 Square nut 13 3852622 2 Washer 14 3853806 2 Rubber cushion 15 3852542 2 Washer 16 3587962 2 Hexagon screw

7747720_G8A- 218- 54158446 8.1Gi-J, 8.1Gi-JF, 8.1GXi-J, 8.1GXi-JF, 8.1OSi-J, 8.1OSi-JF

DESCRIPTION

NOTES L=35mm

54282

Upd:6/30/2022

Fuel System

230 8.1Gi-J, 8.1Gi-JF, 8.1GXi-J, 8.1GXi-JF, 8.1OSi-J, 8.1OSi-JF

24 5

26

6

4

3 18

2

1

12 14 15 16 17

29 28

13

30

29 20 21 22 11 27 19 25 24

23

10 8 7 9

Upd:6/30/2022

54825

7747720_G8A -230 -54158448

8.1Gi-J, 8.1Gi-JF, 8.1GXi-J, 8.1GXi-JF, 8.1OSi-J, 8.1OSi-JF

Fuel System

230

8.1Gi-J, 8.1Gi-JF, 8.1GXi-J, 8.1GXi-JF, 8.1OSi-J, 8.1OSi-JF REF PART NO. QTY 1 3861278 8 Injector 2 3861291 1 Sealing kit 3 3861293 1 Retainer kit 4 (3817696) 1 Rail, fuel 5 3857698 1 Valve 1 Cap 6 3861320 2 Stud 7 3594785 1 Fuel pump 8 3817328 1 Service kit 9 3847644 1 Fuel filter 10 (3853616) 1 Protective cap 11 (3861396) 4 Rubber bushing 12 3861279 1 Pressure regulator 13 3861268 1 Sealing kit 14 1 Seal 15 1 O-ring 16 1 Filter 17 1 O-ring 18 1 Snap ring 19 982702 4 Flange screw 20 3857816 1 Bushing 21 3860956 1 Bracket 22 965190 1 Flange screw 23 965221 1 Flange screw 24 3589017 1 Fuel pipe 25 3850424 1 O-ring 26 3887198 1 Locking clip 27 3589018 1 Hose 28 3860284 1 Hose 29 3860413 2 Hose clamp 30 3860290 1 Nipple

DESCRIPTION

7747720_G8A- 230- 54158448 8.1Gi-J, 8.1Gi-JF, 8.1GXi-J, 8.1GXi-JF, 8.1OSi-J, 8.1OSi-JF

NOTES

not sold separately

High pressure fuel pump

not sold separately not sold separately not sold separately not sold separately not sold separately

54825

Upd:6/30/2022

Exhaust

251 8.1OSi-J

6 4

6 6

5

7

2 1

2 3

8

9

15

10

21

13 22

20 19

14 23

18 17 11

12

16 22

24

26

25 Upd:6/30/2022

54779

7747720_G8A -251 -54158656

8.1Gi-J, 8.1Gi-JF, 8.1GXi-J, 8.1GXi-JF, 8.1OSi-J, 8.1OSi-JF

Exhaust

251

8.1OSi-J REF PART NO. QTY 1 3889965 2 Manifold 2 3850740 3 Plug 3 3853597 1 Elbow 4 3808361 8 Flange screw 5 3862500 1 Temperature sensor 6 3863443 10 Hose clamp 7 3852696 2 Hose 8 3863191 1 Gasket kit 2 Gasket 9 3847640 2 Exhaust manifold 10 3861159 2 Nipple 11 3595390 2 Plug 12 945444 8 Flange screw 13 982974 8 Stud 14 945408 8 Flange nut 15 3852472 1 Gasket 16 21114522 2 Drain plug 3849500 1 Plug 17 976970 1 O-ring 18 3849892 1 Retainer 19 21238201 2 Adapter 20 976970 2 O-ring 21 3847731 2 Exhaust pipe 22 3863442 8 Hose clamp 23 3863450 2 Bellows 24 3847752 1 Exhaust pipe 25 3841928 4 Flange screw 26 3860984 1 Seal

DESCRIPTION

7747720_G8A- 251- 54158656 8.1Gi-J, 8.1Gi-JF, 8.1GXi-J, 8.1GXi-JF, 8.1OSi-J, 8.1OSi-JF

NOTES

not sold separately

Replaced by 21114522, not sold separately

54779

Upd:6/30/2022

Exhaust

251 8.1Gi-J, 8.1GXi-J

6 4

6 6

5

7

2 1

2 3

8

9

15

10

21

13 22 20 19 14 23

18 17 11

12

16 22

24

25

Upd:6/30/2022

26

54781

7747720_G8A -251 -54158655

8.1Gi-J, 8.1Gi-JF, 8.1GXi-J, 8.1GXi-JF, 8.1OSi-J, 8.1OSi-JF

Exhaust

251

8.1Gi-J, 8.1GXi-J REF PART NO. QTY 1 3889965 2 Manifold 2 3850740 3 Plug 3 3853597 1 Elbow 4 3808361 8 Flange screw 5 3862500 1 Temperature sensor 6 3863443 10 Hose clamp 7 3852696 2 Hose 8 3863191 1 Gasket kit 2 Gasket 9 3847640 2 Exhaust manifold 10 3861159 2 Nipple 11 3595390 2 Plug 12 945444 8 Flange screw 13 982974 8 Stud 14 945408 8 Flange nut 15 3852472 1 Gasket 16 21114522 2 Drain plug 3849500 1 Plug 17 976970 1 O-ring 18 3849892 1 Retainer 19 21238201 2 Adapter 20 976970 2 O-ring 21 3847731 2 Exhaust pipe 22 3863442 8 Hose clamp 23 3863450 2 Bellows 24 3847752 1 Exhaust pipe 25 3841928 4 Flange screw 26 3841013 1 Gasket

DESCRIPTION

7747720_G8A- 251- 54158655 8.1Gi-J, 8.1Gi-JF, 8.1GXi-J, 8.1GXi-JF, 8.1OSi-J, 8.1OSi-JF

NOTES

not sold separately

Replaced by 21114522, not sold separately

54781

Upd:6/30/2022

Exhaust

251 8.1OSi-JF

6 4

6 7

6

5 2 1

2 3

8

10 9

16

11

22

14 23

21 20

15 24

19 18 12

13

17 23

25

27

26 Upd:6/30/2022

54804

7747720_G8A -251 -54158450

8.1Gi-J, 8.1Gi-JF, 8.1GXi-J, 8.1GXi-JF, 8.1OSi-J, 8.1OSi-JF

Exhaust

251

8.1OSi-JF REF PART NO. QTY 1 3889965 2 Manifold 2 3850740 3 Plug 3 3853597 1 Elbow 4 3808361 8 Flange screw 5 3862500 1 Temperature sensor 6 3863443 10 Hose clamp 7 3852696 2 Hose 8 3863191 1 Gasket kit 2 Gasket 9 3847640 2 Exhaust manifold 10 3807044 1 Elbow nipple 11 3861159 1 Nipple 12 3595390 2 Plug 13 945444 8 Flange screw 14 982974 8 Stud 15 945408 8 Flange nut 16 3852472 1 Gasket 17 21114522 2 Drain plug 3849500 1 Plug 18 976970 1 O-ring 19 3849892 1 Retainer 20 21238201 2 Adapter 21 976970 2 O-ring 22 3847731 2 Exhaust pipe 23 3863442 8 Hose clamp 24 3863450 2 Bellows 25 3594153 1 Exhaust pipe 26 3841928 4 Flange screw 27 3860984 1 Seal

DESCRIPTION

7747720_G8A- 251- 54158450 8.1Gi-J, 8.1Gi-JF, 8.1GXi-J, 8.1GXi-JF, 8.1OSi-J, 8.1OSi-JF

NOTES

not sold separately

Replaced by 21114522, not sold separately

54804

Upd:6/30/2022

Exhaust

251 8.1Gi-JF, 8.1GXi-JF

6 4

6 7

6

5 2 1

2 3

8

10 9

16

11

22

14 23 21 20 15 24

19 18 12

13

17 23

25

26

Upd:6/30/2022

27

54805

7747720_G8A -251 -54158449

8.1Gi-J, 8.1Gi-JF, 8.1GXi-J, 8.1GXi-JF, 8.1OSi-J, 8.1OSi-JF

Exhaust

251

8.1Gi-JF, 8.1GXi-JF REF PART NO. QTY 1 3889965 2 Manifold 2 3850740 3 Plug 3 3853597 1 Elbow 4 3808361 8 Flange screw 5 3862500 1 Temperature sensor 6 3863443 10 Hose clamp 7 3852696 2 Hose 8 3863191 1 Gasket kit 2 Gasket 9 3847640 2 Exhaust manifold 10 3807044 1 Elbow nipple 11 3861159 1 Nipple 12 3595390 2 Plug 13 945444 8 Flange screw 14 982974 8 Stud 15 945408 8 Flange nut 16 3852472 1 Gasket 17 21114522 2 Drain plug 3849500 1 Plug 18 976970 1 O-ring 19 3849892 1 Retainer 20 21238201 2 Adapter 21 976970 2 O-ring 22 3847731 2 Exhaust pipe 23 3863442 8 Hose clamp 24 3863450 2 Bellows 25 3847752 1 Exhaust pipe 26 3841928 4 Flange screw 27 3841013 1 Gasket

DESCRIPTION

7747720_G8A- 251- 54158449 8.1Gi-J, 8.1Gi-JF, 8.1GXi-J, 8.1GXi-JF, 8.1OSi-J, 8.1OSi-JF

NOTES

not sold separately

Replaced by 21114522, not sold separately

54805

Upd:6/30/2022

Exhaust, 3'' Risers

251 8.1OSi-J, 8.1OSi-JF

Upd:6/30/2022

52823

7747720_G8A -251 -54171031

8.1Gi-J, 8.1Gi-JF, 8.1GXi-J, 8.1GXi-JF, 8.1OSi-J, 8.1OSi-JF

Exhaust, 3'' Risers

251

8.1OSi-J, 8.1OSi-JF REF PART NO. QTY 1 3589608 2 Kit 2 3862627 2 Elbow 3 3850999 4 Plug 4 3852830 8 Screw 5 3852002 8 Tab washer 6 3852058 8 Washer 7 3863191 1 Gasket kit 2 Gasket 8 3863450 2 Bellows 9 3589606 2 Pipe 10 3860984 1 Seal

7747720_G8A- 251- 54171031 8.1Gi-J, 8.1Gi-JF, 8.1GXi-J, 8.1GXi-JF, 8.1OSi-J, 8.1OSi-JF

DESCRIPTION

NOTES

not sold separately

52823

Upd:6/30/2022

Exhaust, 3'' Risers

251 8.1Gi-J, 8.1Gi-JF, 8.1GXi-J, 8.1GXi-JF

Upd:6/30/2022

54785

7747720_G8A -251 -54142645

8.1Gi-J, 8.1Gi-JF, 8.1GXi-J, 8.1GXi-JF, 8.1OSi-J, 8.1OSi-JF

Exhaust, 3'' Risers

251

8.1Gi-J, 8.1Gi-JF, 8.1GXi-J, 8.1GXi-JF REF PART NO. QTY 1 3886142 1 Kit 2 3862627 2 Elbow 3 3850999 4 Plug 4 3852830 8 Screw 5 3852002 8 Tab washer 6 3852058 8 Washer 7 3863191 1 Gasket kit 2 Gasket 8 3885347 1 Exhaust pipe 9 3841013 1 Gasket

7747720_G8A- 251- 54142645 8.1Gi-J, 8.1Gi-JF, 8.1GXi-J, 8.1GXi-JF, 8.1OSi-J, 8.1OSi-JF

DESCRIPTION

NOTES

not sold separately

54785

Upd:6/30/2022

Exhaust, 6'' Risers

251 8.1OSi-J, 8.1OSi-JF

1 4 7 2 4 3

5

8

6

9 10 5

11 12

Upd:6/30/2022

54787

7747720_G8A -251 -54158454

8.1Gi-J, 8.1Gi-JF, 8.1GXi-J, 8.1GXi-JF, 8.1OSi-J, 8.1OSi-JF

Exhaust, 6'' Risers

251

8.1OSi-J, 8.1OSi-JF REF PART NO. QTY 1 40005144 1 Kit 2 3863061 2 Exhaust pipe kit 3 3850999 4 Plug 4 3850740 4 Plug 5 3863191 2 Gasket kit 4 Gasket 6 3887488 8 Flange screw 7 3887488 8 Flange screw 8 3842853 2 Exhaust pipe extensi 9 3850999 4 Plug 10 3850740 4 Plug 11 3841317 1 Pipe 12 3860984 1 Seal

DESCRIPTION

7747720_G8A- 251- 54158454 8.1Gi-J, 8.1Gi-JF, 8.1GXi-J, 8.1GXi-JF, 8.1OSi-J, 8.1OSi-JF

NOTES See exhaust section for mounting parts

not sold separately

54787

Upd:6/30/2022

Exhaust, 6'' Risers

251 8.1Gi-J, 8.1Gi-JF, 8.1GXi-J, 8.1GXi-JF

1 4 7 2 4 3

5

8

6

9 10 5

11 12

Upd:6/30/2022

54780

7747720_G8A -251 -54158453

8.1Gi-J, 8.1Gi-JF, 8.1GXi-J, 8.1GXi-JF, 8.1OSi-J, 8.1OSi-JF

Exhaust, 6'' Risers

251

8.1Gi-J, 8.1Gi-JF, 8.1GXi-J, 8.1GXi-JF REF PART NO. QTY 1 40005142 1 Kit 2 3863061 2 Exhaust pipe kit 3 3850999 4 Plug 4 3850740 4 Plug 5 3863191 2 Gasket kit 4 Gasket 6 3887488 8 Flange screw 7 3887488 8 Flange screw 8 3842853 2 Exhaust pipe extensi 9 3850999 4 Plug 10 3850740 4 Plug 11 3885349 1 Exhaust pipe 12 3841013 1 Gasket

DESCRIPTION

7747720_G8A- 251- 54158453 8.1Gi-J, 8.1Gi-JF, 8.1GXi-J, 8.1GXi-JF, 8.1OSi-J, 8.1OSi-JF

NOTES See exhaust section for mounting parts

not sold separately

54780

Upd:6/30/2022

Exhaust, Short Risers

251 8.1OSi-J

6 4

6 6

5

7

2 1 2 3

8

9

15

21

10

13 22 20 19

14 23 18

11

17 12

16 22

24

26 25 Upd:6/30/2022

54799

7747720_G8A -251 -54158659

8.1Gi-J, 8.1Gi-JF, 8.1GXi-J, 8.1GXi-JF, 8.1OSi-J, 8.1OSi-JF

Exhaust, Short Risers

251

8.1OSi-J REF PART NO. QTY 1 3863061 2 Exhaust pipe kit 2 3850740 3 Plug 3 3853597 1 Elbow 4 3808361 8 Flange screw 5 3862500 2 Temperature sensor 6 3863443 10 Hose clamp 7 3852696 2 Hose 8 3863191 1 Gasket kit 2 Gasket 9 3847640 2 Exhaust manifold 10 3861159 2 Nipple 11 3595390 2 Plug 12 945444 8 Flange screw 13 982974 8 Stud 14 945408 8 Flange nut 15 3852472 2 Gasket 16 21114522 2 Drain plug 3849500 1 Plug 17 976970 1 O-ring 18 3849892 1 Retainer 19 21238201 2 Adapter 20 976970 2 O-ring 21 3847731 2 Exhaust pipe 22 3863442 8 Hose clamp 23 3863450 2 Bellows 24 3841847 1 Exhaust pipe 25 3841928 4 Flange screw 26 3860984 1 Seal

DESCRIPTION

7747720_G8A- 251- 54158659 8.1Gi-J, 8.1Gi-JF, 8.1GXi-J, 8.1GXi-JF, 8.1OSi-J, 8.1OSi-JF

NOTES

not sold separately

Replaced by 21114522, not sold separately

54799

Upd:6/30/2022

Exhaust, Short Risers

251 8.1Gi-J, 8.1GXi-J

6 4

6 6

5

7

2 1 2 3

8

9

15

21

10

13 22 20 19

14 23

18 11

17 12

16 22

24

25 26

Upd:6/30/2022

54794

7747720_G8A -251 -54158658

8.1Gi-J, 8.1Gi-JF, 8.1GXi-J, 8.1GXi-JF, 8.1OSi-J, 8.1OSi-JF

Exhaust, Short Risers

251

8.1Gi-J, 8.1GXi-J REF PART NO. QTY 1 3863061 2 Exhaust pipe kit 2 3850740 3 Plug 3 3853597 1 Elbow 4 3808361 8 Flange screw 5 3862500 2 Temperature sensor 6 3863443 10 Hose clamp 7 3852696 2 Hose 8 3863191 1 Gasket kit 2 Gasket 9 3847640 2 Exhaust manifold 10 3861159 2 Nipple 11 3595390 2 Plug 12 945444 8 Flange screw 13 982974 8 Stud 14 945408 8 Flange nut 15 3852472 2 Gasket 16 21114522 2 Drain plug 3849500 1 Plug 17 976970 1 O-ring 18 3849892 1 Retainer 19 21238201 2 Adapter 20 976970 2 O-ring 21 3847731 2 Exhaust pipe 22 3863442 8 Hose clamp 23 3863450 2 Bellows 24 3841847 1 Exhaust pipe 25 3841928 4 Flange screw 26 3841013 1 Gasket

DESCRIPTION

7747720_G8A- 251- 54158658 8.1Gi-J, 8.1Gi-JF, 8.1GXi-J, 8.1GXi-JF, 8.1OSi-J, 8.1OSi-JF

NOTES

not sold separately

Replaced by 21114522, not sold separately

54794

Upd:6/30/2022

Exhaust, Short Risers

251 8.1OSi-JF

Upd:6/30/2022

54786

7747720_G8A -251 -54158574

8.1Gi-J, 8.1Gi-JF, 8.1GXi-J, 8.1GXi-JF, 8.1OSi-J, 8.1OSi-JF

Exhaust, Short Risers

251

8.1OSi-JF REF PART NO. QTY 1 3863061 2 Exhaust pipe kit 2 3850740 3 Plug 3 3853597 1 Elbow 4 3808361 8 Flange screw 5 3862500 2 Temperature sensor 6 3863443 10 Hose clamp 7 3852696 2 Hose 8 3863191 1 Gasket kit 2 Gasket 9 3847640 2 Exhaust manifold 10 3807044 1 Elbow nipple 11 3861159 1 Nipple 12 3595390 2 Plug 13 945444 8 Flange screw 14 982974 8 Stud 15 945408 8 Flange nut 16 3852472 2 Gasket 17 21114522 2 Drain plug 3849500 1 Plug 18 976970 1 O-ring 19 3849892 1 Retainer 20 21238201 2 Adapter 21 976970 2 O-ring 22 3847731 2 Exhaust pipe 23 3863442 8 Hose clamp 24 3863450 2 Bellows 25 3858873 1 Exhaust pipe 26 3841928 4 Flange screw 27 3860984 1 Seal

DESCRIPTION

7747720_G8A- 251- 54158574 8.1Gi-J, 8.1Gi-JF, 8.1GXi-J, 8.1GXi-JF, 8.1OSi-J, 8.1OSi-JF

NOTES

not sold separately

Replaced by 21114522, not sold separately

54786

Upd:6/30/2022

Exhaust, Short Risers

251 8.1Gi-JF, 8.1GXi-JF

6 4

6 7

6

5 2 1 2 3

8

10 9

16

11

22

14 23 21 20

15 24

19 12

18 13

17 23

25

26 27

Upd:6/30/2022

54812

7747720_G8A -251 -54158451

8.1Gi-J, 8.1Gi-JF, 8.1GXi-J, 8.1GXi-JF, 8.1OSi-J, 8.1OSi-JF

Exhaust, Short Risers

251

8.1Gi-JF, 8.1GXi-JF REF PART NO. QTY 1 3863061 2 Exhaust pipe kit 2 3850740 3 Plug 3 3853597 1 Elbow 4 3808361 8 Flange screw 5 3862500 2 Temperature sensor 6 3863443 10 Hose clamp 7 3852696 2 Hose 8 3863191 1 Gasket kit 2 Gasket 9 3847640 2 Exhaust manifold 10 3807044 1 Elbow nipple 11 3861159 1 Nipple 12 3595390 2 Plug 13 945444 8 Flange screw 14 982974 8 Stud 15 945408 8 Flange nut 16 3852472 2 Gasket 17 21114522 2 Drain plug 3849500 1 Plug 18 976970 1 O-ring 19 3849892 1 Retainer 20 21238201 2 Adapter 21 976970 2 O-ring 22 3847731 2 Exhaust pipe 23 3863442 8 Hose clamp 24 3863450 2 Bellows 25 3841847 1 Exhaust pipe 26 3841928 4 Flange screw 27 3841013 1 Gasket

DESCRIPTION

7747720_G8A- 251- 54158451 8.1Gi-J, 8.1Gi-JF, 8.1GXi-J, 8.1GXi-JF, 8.1OSi-J, 8.1OSi-JF

NOTES

not sold separately

Replaced by 21114522, not sold separately

54812

Upd:6/30/2022

Intake Manifold

251 8.1OSi-J, 8.1OSi-JF

15

16

14

10 11

3

8

6

1

5

9

7

12

13

4

2 4

Upd:6/30/2022

54788

7747720_G8A -251 -54171199

8.1Gi-J, 8.1Gi-JF, 8.1GXi-J, 8.1GXi-JF, 8.1OSi-J, 8.1OSi-JF

Intake Manifold

251

8.1OSi-J, 8.1OSi-JF REF PART NO. QTY 1 (3808519) 1 Inlet pipe 2 1 Shield 3 3808529 10 Bolt 4 3808528 1 Intake gasket 5 3861023 1 Gasket 6 (3861001) 1 Cover 7 2 Stud 8 2 Nut 9 3819138 1 Tube 10 3863006 1 Cap 11 947542 1 Flange screw 12 3857486 3 Stud 13 3589018 1 Hose 14 3818428 1 Cover 15 3588368 1 Decal 16 946544 3 Flange screw

7747720_G8A- 251- 54171199 8.1Gi-J, 8.1Gi-JF, 8.1GXi-J, 8.1GXi-JF, 8.1OSi-J, 8.1OSi-JF

DESCRIPTION

NOTES part not sold

part not sold part not sold

8.1OSi

54788

Upd:6/30/2022

Intake Manifold

251 8.1GXi-J, 8.1GXi-JF

15

16

14

10 11

3

8

6

1

5

9

7

12

13

4

2 4

Upd:6/30/2022

54788

7747720_G8A -251 -54171198

8.1Gi-J, 8.1Gi-JF, 8.1GXi-J, 8.1GXi-JF, 8.1OSi-J, 8.1OSi-JF

Intake Manifold

251

8.1GXi-J, 8.1GXi-JF REF PART NO. QTY 1 (3808519) 1 Inlet pipe 2 1 Shield 3 3808529 10 Bolt 4 3808528 1 Intake gasket 5 3861023 1 Gasket 6 (3861001) 1 Cover 7 2 Stud 8 2 Nut 9 3819138 1 Tube 10 3863006 1 Cap 11 947542 1 Flange screw 12 3857486 3 Stud 13 3589018 1 Hose 14 3818428 1 Cover 15 3861896 1 Decal 16 946544 3 Flange screw

7747720_G8A- 251- 54171198 8.1Gi-J, 8.1Gi-JF, 8.1GXi-J, 8.1GXi-JF, 8.1OSi-J, 8.1OSi-JF

DESCRIPTION

NOTES part not sold

part not sold part not sold

8.1GXi

54788

Upd:6/30/2022

Intake Manifold

251 8.1Gi-J, 8.1Gi-JF

15

16

14

10 11

3

8

6

1

5

9

7

12

13

4

2 4

Upd:6/30/2022

54788

7747720_G8A -251 -54171197

8.1Gi-J, 8.1Gi-JF, 8.1GXi-J, 8.1GXi-JF, 8.1OSi-J, 8.1OSi-JF

Intake Manifold

251

8.1Gi-J, 8.1Gi-JF REF PART NO. QTY 1 (3808519) 1 Inlet pipe 2 1 Shield 3 3808529 10 Bolt 4 3808528 1 Intake gasket 5 3861023 1 Gasket 6 (3861001) 1 Cover 7 2 Stud 8 2 Nut 9 3819138 1 Tube 10 3863006 1 Cap 11 947542 1 Flange screw 12 3857486 3 Stud 13 3589018 1 Hose 14 3818428 1 Cover 15 3861895 1 Decal 16 946544 3 Flange screw

7747720_G8A- 251- 54171197 8.1Gi-J, 8.1Gi-JF, 8.1GXi-J, 8.1GXi-JF, 8.1OSi-J, 8.1OSi-JF

DESCRIPTION

NOTES part not sold

part not sold part not sold

8.1Gi

54788

Upd:6/30/2022

Throttle Body and Throttle Cable Connection

256 8.1Gi-J, 8.1Gi-JF, 8.1GXi-J, 8.1GXi-JF, 8.1OSi-J, 8.1OSi-JF

3 1

2 4

5 6

14 13

11

8 17

7

10 16

15

9

12

Upd:6/30/2022

54774

7747720_G8A -256 -54160309

8.1Gi-J, 8.1Gi-JF, 8.1GXi-J, 8.1GXi-JF, 8.1OSi-J, 8.1OSi-JF

Throttle Body and Throttle Cable Connection

256

8.1Gi-J, 8.1Gi-JF, 8.1GXi-J, 8.1GXi-JF, 8.1OSi-J, 8.1OSi-JF REF PART NO. QTY 1 3817844 1 Throttle body 1 Valve, idle air control 1 Sensor, throttle position 1 Control, throttle position 2 3857476 1 Gasket 3 981124 3 Flange nut 4 3857486 3 Stud 5 3818427 1 Flame shield 6 3847663 1 Hose clamp 7 3819670 1 Bracket 8 981124 1 Flange nut 9 (3850266) 1 Anchor 10 (3852019) 1 Retainer 11 (3852048) 1 Screw 12 3852118 1 Nut 13 3850941 1 Adapter 14 3852193 1 Washer 15 3852052 1 Split pin 16 3817845 1 Bracket 17 947542 2 Flange screw

7747720_G8A- 256- 54160309 8.1Gi-J, 8.1Gi-JF, 8.1GXi-J, 8.1GXi-JF, 8.1OSi-J, 8.1OSi-JF

DESCRIPTION

NOTES not sold separately not sold separately not sold separately

54774

Upd:6/30/2022

Throttle Body and Throttle Cable Connection

256 8.1Gi-J, 8.1Gi-JF, 8.1GXi-J, 8.1GXi-JF, 8.1OSi-J, 8.1OSi-JF

3 1

2 4

5 6

14 13 11 8 7

10

21

9

19

12 18

17

16 15 20

Upd:6/30/2022

54775

7747720_G8A -256 -54158494

8.1Gi-J, 8.1Gi-JF, 8.1GXi-J, 8.1GXi-JF, 8.1OSi-J, 8.1OSi-JF

Throttle Body and Throttle Cable Connection

256

8.1Gi-J, 8.1Gi-JF, 8.1GXi-J, 8.1GXi-JF, 8.1OSi-J, 8.1OSi-JF REF PART NO. QTY 1 3817844 1 Throttle body 1 Switch, idle validation 2 Sensor, throttle position 2 (3593644) 1 Gasket kit 3 981124 3 Flange nut 4 3857486 3 Stud 5 3818427 1 Flame shield 6 3847663 1 Hose clamp 7 40005742 1 Bracket 8 981124 1 Flange nut 9 (3850266) 1 Anchor 10 (3852019) 1 Retainer 11 (3852048) 1 Screw 12 3852118 1 Nut 13 3850941 1 Adapter 14 3852193 1 Washer 15 3852052 1 Split pin 16 3887199 1 Housing 17 947542 2 Flange screw 18 3847775 1 Bracket 19 946934 2 Flange screw 20 963105 2 Lock nut 21 21128472 1 Support

7747720_G8A- 256- 54158494 8.1Gi-J, 8.1Gi-JF, 8.1GXi-J, 8.1GXi-JF, 8.1OSi-J, 8.1OSi-JF

DESCRIPTION

NOTES not sold separately not sold separately

54775

Upd:6/30/2022

Heat Exchanger

261 8.1Gi-J, 8.1Gi-JF, 8.1GXi-J, 8.1GXi-JF, 8.1OSi-JF

44 45 42 42

46

43 16 42

35 36

41

15 14

34

38

37

13

3

38 24

4 5

23

12

6 39 2 7 18

8

1

40 19 17

18

20

20

11

29

9

10

28 27

33

22 31 30 30

26

31

22 24

32

25

22

26 23 21

22

Upd:6/30/2022

22

54624

7747720_G8A -261 -54158455

8.1Gi-J, 8.1Gi-JF, 8.1GXi-J, 8.1GXi-JF, 8.1OSi-J, 8.1OSi-JF

Heat Exchanger

261

8.1Gi-J, 8.1Gi-JF, 8.1GXi-J, 8.1GXi-JF, 8.1OSi-JF REF PART NO. QTY 1 3860907 1 Heat exchanger 2 3858995 1 Anode 3 3858994 2 Screw 4 3858992 2 Cover 5 983191 2 O-ring 6 3858993 2 Gasket 7 3860905 1 Bracket 8 983613 2 Stud 9 980933 2 Washer 10 3852046 2 Tab washer 11 971095 2 Flange nut 12 3861042 1 Gasket 13 3860962 1 Bracket 14 982285 2 Flange screw 15 3853236 1 Spacer 16 3863443 2 Hose clamp 17 3860914 1 Hose 18 3812304 2 Hose clamp 19 3860915 1 Hose 20 3863438 2 Hose clamp 21 3841406 1 Hose 22 3863441 5 Hose clamp 23 3594894 1 Hose 24 3812303 2 Hose clamp 25 3817820 1 Hose 26 3863441 2 Hose clamp 27 3808671 1 Hose 28 982644 1 Hose clamp 29 3860469 1 Water pipe 30 (982647) 2 Hose clamp 31 3860913 2 Hose 32 3861159 1 Nipple 33 3807044 1 Elbow nipple 34 861105 1 Expansion tank 35 1674083 1 Pressure cap 36 1 Decal 37 40005477 1 Hose 38 3860413 2 Hose clamp 39 3847737 1 Bracket 40 3852568 1 Flange screw 41 3860589 1 Hose 42 3860413 3 Hose clamp 43 1 Fuel pump 44 3860410 1 Hose 45 3853597 1 Elbow 46 (3842763) 1 Freshwater cooling k

DESCRIPTION

7747720_G8A- 261- 54158455 8.1Gi-J, 8.1Gi-JF, 8.1GXi-J, 8.1GXi-JF, 8.1OSi-J, 8.1OSi-JF

NOTES

part not sold

See ''Fuel system'' page Exhaust riser

54624

Upd:6/30/2022

262

Circulation Pump and Thermostat Housing

8.1Gi-J, 8.1GXi-J, 8.1OSi-J

Upd:6/30/2022

54602

7747720_G8A -262 -54158456

8.1Gi-J, 8.1Gi-JF, 8.1GXi-J, 8.1GXi-JF, 8.1OSi-J, 8.1OSi-JF

Circulation Pump and Thermostat Housing

262

8.1Gi-J, 8.1GXi-J, 8.1OSi-J REF PART NO. QTY DESCRIPTION 1 3861341 1 Circulation pump 2 3861313 1 Pulley 3 3861254 4 Bolt 4 3861246 3 Bolt 1 Screw 5 3861285 2 Gasket 6 3861308 1 Tube 7 3861245 3 Bolt 8 965185 1 Flange screw 9 3861286 2 Gasket 10 3861298 1 Hose 2 Clamp 11 3861000 1 O-ring 12 3852071 1 O-ring 13 3853983 1 Thermostat 3856961 1 Thermostat 14 (3819500) 1 Housing 15 982702 1 Flange screw 16 969313 1 Flange screw 17 980933 1 Washer 18 3853597 2 Elbow 19 3857816 1 Bushing 20 3860413 4 Hose clamp 21 3860590 1 Hose 22 3848978 1 Hose 23 982644 1 Hose clamp 24 3862693 1 Hose 25 982716 1 Hose clamp 3863439 1 Hose clamp 26 3863441 2 Hose clamp 27 3860849 1 Hose 28 982644 1 Hose clamp 29 3860850 1 Hose 30 3863438 2 Hose clamp 31 1 Fuel pump kit 32 3860410 1 Hose

7747720_G8A- 262- 54158456 8.1Gi-J, 8.1Gi-JF, 8.1GXi-J, 8.1GXi-JF, 8.1OSi-J, 8.1OSi-JF

NOTES

L=65mm L=95mm, part not sold

not sold separately

140°, To 4012253240, Use 3856961 for replacement of thermostat 160°, From 4012253241

Oetiker

See ''Fuel system'' page

54602

Upd:6/30/2022

262

Circulation Pump and Thermostat Housing, Freshwater Cooling

8.1Gi-J, 8.1Gi-JF, 8.1GXi-J, 8.1GXi-JF, 8.1OSi-JF

Upd:6/30/2022

54607

7747720_G8A -262 -54158457

8.1Gi-J, 8.1Gi-JF, 8.1GXi-J, 8.1GXi-JF, 8.1OSi-J, 8.1OSi-JF

Circulation Pump and Thermostat Housing, Freshwater Cooling

262

8.1Gi-J, 8.1Gi-JF, 8.1GXi-J, 8.1GXi-JF, 8.1OSi-JF REF PART NO. QTY 1 3860987 1 Housing 2 3852111 3 Gasket 3 3819501 1 Adapter 4 973096 1 Flange screw 5 965187 1 Flange screw 6 3860585 1 Elbow nipple 7 (982643) 1 Hose clamp 3860413 1 Hose clamp 8 40005477 1 Hose 9 3831426 1 Thermostat kit 10 416033 1 Sealing ring 11 3860977 1 Thermostat housing 12 3853401 2 Flange screw 13 3860914 1 Hose 14 3812304 2 Hose clamp 15 3860953 1 Hose 16 3863439 2 Hose clamp 17 3863439 1 Hose clamp 18 3842937 1 Cap 19 3860915 1 Hose 20 3863438 2 Hose clamp 21 3861341 1 Circulation pump 22 3861313 1 Pulley 23 3861254 4 Bolt 24 3861246 3 Bolt 1 Screw 25 3861285 2 Gasket 26 3861308 1 Tube, crossover 27 3861286 2 Gasket 28 965185 1 Flange screw 29 3861245 3 Bolt

7747720_G8A- 262- 54158457 8.1Gi-J, 8.1Gi-JF, 8.1GXi-J, 8.1GXi-JF, 8.1OSi-J, 8.1OSi-JF

DESCRIPTION

NOTES

Oetiker

L=65mm L=95mm, part not sold

54607

Upd:6/30/2022

Hot Water Outlet, Freshwater Cooled

262 8.1Gi-JF, 8.1GXi-JF, 8.1OSi-JF

Upd:6/30/2022

54605

7747720_G8A -262 -54158469

8.1Gi-J, 8.1Gi-JF, 8.1GXi-J, 8.1GXi-JF, 8.1OSi-J, 8.1OSi-JF

Hot Water Outlet, Freshwater Cooled

262

8.1Gi-JF, 8.1GXi-JF, 8.1OSi-JF REF PART NO. QTY 1 3818029 1 Kit 2 3861672 1 Nipple 3 3863439 4 Hose clamp 4 3860613 1 T-nipple 5 X Hose, expansion tank 6 X Hose, heater

DESCRIPTION

7747720_G8A- 262- 54158469 8.1Gi-J, 8.1Gi-JF, 8.1GXi-J, 8.1GXi-JF, 8.1OSi-J, 8.1OSi-JF

NOTES

Cut Hose not supplied with kit.

54605

Upd:6/30/2022

Hot Water Outlet, Seawater Cooled

266 8.1Gi-J, 8.1GXi-J, 8.1OSi-J

1

7

3 6

2

3

7

4

5 9 6 8

Upd:6/30/2022

54640

7747720_G8A -266 -54171225

8.1Gi-J, 8.1Gi-JF, 8.1GXi-J, 8.1GXi-JF, 8.1OSi-J, 8.1OSi-JF

Hot Water Outlet, Seawater Cooled

266

8.1Gi-J, 8.1GXi-J, 8.1OSi-J REF PART NO. QTY 1 3862102 1 Kit 2 3863068 1 T-pipe 3 3863438 2 Hose clamp 4 3862126 1 Fitting 5 3861672 1 Nipple 6 3853813 2 Hose clamp 7 1 Hose, circulation pump 8 X Hose, heater 9 3861669 1 Plug

DESCRIPTION

7747720_G8A- 266- 54171225 8.1Gi-J, 8.1Gi-JF, 8.1GXi-J, 8.1GXi-JF, 8.1OSi-J, 8.1OSi-JF

NOTES

Cut Hose not supplied with kit.

54640

Upd:6/30/2022

Neutra-Salt™

266 8.1Gi-J, 8.1Gi-JF, 8.1GXi-J, 8.1GXi-JF, 8.1OSi-J, 8.1OSi-JF

2 3 4 5

6

5

1 4

5

5

7

15 14

13 12 8

11

10 9

Upd:6/30/2022

45634

7747720_G8A -266 -54142573

8.1Gi-J, 8.1Gi-JF, 8.1GXi-J, 8.1GXi-JF, 8.1OSi-J, 8.1OSi-JF

Neutra-Salt™

266

8.1Gi-J, 8.1Gi-JF, 8.1GXi-J, 8.1GXi-JF, 8.1OSi-J, 8.1OSi-JF REF PART NO. QTY 1 3808877 1 Reservoir 2 1 Cap 3 7741899 1 Decal 4 3587529 1 Hose 5 3860413 4 Hose clamp 6 3808911 1 Solenoid valve 7 3589414 1 T-nipple 3589415 1 T-nipple 8 3862491 1 Switch 9 3862489 1 Wiring harness 10 983966 1 Fuse 11 8072808 1 Cover 12 3862490 1 Wiring harness 13 3862899 1 Switch plate 3862898 1 Switch plate 3862900 1 Switch plate 14 41103103 1 Neutralizing agent 15 41103102 1 Neutralizing agent

7747720_G8A- 266- 54142573 8.1Gi-J, 8.1Gi-JF, 8.1GXi-J, 8.1GXi-JF, 8.1OSi-J, 8.1OSi-JF

DESCRIPTION

NOTES not sold separately Cut

1'' 1.25''

Black White Woodgrain 1 quart (946ml) 1 gallon (3,78L)

45634

Upd:6/30/2022

Seawater Pump and Hoses

266 8.1OSi-J

22 23 24 25

12

26

21

14 15

27 20

17

12 16

28

11

29

13 18 30 11

18

10

19 4 9

10 3

5

7

1

8 2 8

6

Upd:6/30/2022

54634

7747720_G8A -266 -54158460

8.1Gi-J, 8.1Gi-JF, 8.1GXi-J, 8.1GXi-JF, 8.1OSi-J, 8.1OSi-JF

Seawater Pump and Hoses

266

8.1OSi-J REF PART NO. QTY DESCRIPTION 1 3812518 1 Pump 21212800 1 Pump 3842786 1 Impeller kit 2 959240 3 Hex. socket screw 3 3817686 1 Bracket 4 946441 2 Flange screw 5 (3849020) 1 Hose 6 3817819 1 Hose 7 3863440 1 Hose clamp 8 3863441 2 Hose clamp 9 3862699 1 T-pipe 10 982645 2 Hose clamp 11 3849018 1 Hose 12 3863444 3 Hose clamp 13 3862629 1 Oil cooler 14 3856766 1 Cap 15 3860413 1 Hose clamp 16 3861567 1 Hose 17 3863444 1 Hose clamp 18 3857823 1 Hose 19 983168 1 Hose clamp 20 983146 1 Hose clamp 21 3807440 1 Connector 22 1 Cap 23 942978 1 O-ring 24 3862082 1 Retainer 25 3807664 1 Washer 26 1 Connector 27 1 Connector 28 3862891 1 Attaching clamp 29 982285 1 Flange screw 30 3853312 1 Clamp, loop

7747720_G8A- 266- 54158460 8.1Gi-J, 8.1Gi-JF, 8.1GXi-J, 8.1GXi-JF, 8.1OSi-J, 8.1OSi-JF

NOTES replaced by next part number Replaced by 21213664, See ''Seawater Pump Parts''

not sold separately

not sold separately not sold separately

54634

Upd:6/30/2022

Seawater Pump and Hoses

266 8.1Gi-J, 8.1GXi-J

22 23 24 25

12

26

21

14 15

27 20

17

12 16

28

11

29

13 18 30 11

18

10

19 4 9

10 3

5

7

1

8 2 8

6

Upd:6/30/2022

54634

7747720_G8A -266 -54158459

8.1Gi-J, 8.1Gi-JF, 8.1GXi-J, 8.1GXi-JF, 8.1OSi-J, 8.1OSi-JF

Seawater Pump and Hoses

266

8.1Gi-J, 8.1GXi-J REF PART NO. QTY DESCRIPTION 1 3812518 1 Pump 21212800 1 Pump 3842786 1 Impeller kit 2 959240 3 Hex. socket screw 3 3817686 1 Bracket 4 946441 2 Flange screw 5 (3849020) 1 Hose 6 3817819 1 Hose 7 3863440 1 Hose clamp 8 3863441 2 Hose clamp 9 3862699 1 T-pipe 10 982645 2 Hose clamp 11 3849018 1 Hose 12 3863444 3 Hose clamp 13 3862629 1 Oil cooler 14 3856766 1 Cap 15 3860413 1 Hose clamp 16 3817579 1 Hose 17 3863444 1 Hose clamp 18 3857823 1 Hose 19 983168 1 Hose clamp 20 983146 1 Hose clamp 21 3807440 1 Connector 22 1 Cap 23 942978 1 O-ring 24 3862082 1 Retainer 25 3807664 1 Washer 26 1 Connector 27 1 Connector 28 3862891 1 Attaching clamp 29 982285 1 Flange screw 30 3853312 1 Clamp, loop

7747720_G8A- 266- 54158459 8.1Gi-J, 8.1Gi-JF, 8.1GXi-J, 8.1GXi-JF, 8.1OSi-J, 8.1OSi-JF

NOTES replaced by next part number Replaced by 21213664, See ''Seawater Pump Parts''

not sold separately

not sold separately not sold separately

54634

Upd:6/30/2022

266

Seawater Pump and Hoses, Freshwater Cooling

8.1OSi-JF

Upd:6/30/2022

54643

7747720_G8A -266 -54158461

8.1Gi-J, 8.1Gi-JF, 8.1GXi-J, 8.1GXi-JF, 8.1OSi-J, 8.1OSi-JF

Seawater Pump and Hoses, Freshwater Cooling

266

8.1OSi-JF REF PART NO. QTY DESCRIPTION 1 3812518 1 Pump 21212800 1 Pump 3842786 1 Impeller kit 2 959240 3 Hex. socket screw 3 3817812 1 Bracket 4 983613 1 Stud 5 980933 1 Washer 6 3852046 1 Tab washer 7 971095 1 Flange nut 8 (3849020) 1 Hose 9 3863440 1 Hose clamp 10 3817820 1 Hose 11 3863441 2 Hose clamp 12 3862699 1 T-pipe 13 982645 2 Hose clamp 14 3849018 1 Hose 15 3863444 2 Hose clamp 16 3862629 1 Oil cooler, steering 17 3856766 1 Cap 18 3860413 1 Hose clamp 19 3861567 1 Hose 20 3863444 1 Hose clamp 21 3857823 1 Hose 22 983168 1 Hose clamp 23 983146 1 Hose clamp 24 3807440 1 Connector 25 1 Cap 26 942978 1 O-ring 27 3862082 1 Retainer 28 3807664 1 Washer 29 1 Connector 30 1 Connector 31 3862891 1 Attaching clamp 32 982702 1 Flange screw 33 3853312 1 Clamp, loop

7747720_G8A- 266- 54158461 8.1Gi-J, 8.1Gi-JF, 8.1GXi-J, 8.1GXi-JF, 8.1OSi-J, 8.1OSi-JF

NOTES replaced by next part number Replaced by 21213664, See ''Seawater Pump Parts''

not sold separately

not sold separately not sold separately

54643

Upd:6/30/2022

266

Seawater Pump and Hoses, Freshwater Cooling

8.1Gi-J, 8.1Gi-JF, 8.1GXi-J, 8.1GXi-JF

Upd:6/30/2022

54643

7747720_G8A -266 -54158458

8.1Gi-J, 8.1Gi-JF, 8.1GXi-J, 8.1GXi-JF, 8.1OSi-J, 8.1OSi-JF

Seawater Pump and Hoses, Freshwater Cooling

266

8.1Gi-J, 8.1Gi-JF, 8.1GXi-J, 8.1GXi-JF REF PART NO. QTY DESCRIPTION 1 3812518 1 Pump 21212800 1 Pump 3842786 1 Impeller kit 2 959240 3 Hex. socket screw 3 3817812 1 Bracket 4 983613 1 Stud 5 980933 1 Washer 6 3852046 1 Tab washer 7 971095 1 Flange nut 8 (3849020) 1 Hose 9 3863440 1 Hose clamp 10 3817820 1 Hose 11 3863441 2 Hose clamp 12 3862699 1 T-pipe 13 982645 2 Hose clamp 14 3849018 1 Hose 15 3863444 2 Hose clamp 16 3862629 1 Oil cooler, steering 17 3856766 1 Cap 18 3860413 1 Hose clamp 19 3817579 1 Hose 20 3863444 1 Hose clamp 21 3857823 1 Hose 22 983168 1 Hose clamp 23 983146 1 Hose clamp 24 3807440 1 Connector 25 1 Cap 26 942978 1 O-ring 27 3862082 1 Retainer 28 3807664 1 Washer 29 1 Connector 30 1 Connector 31 3862891 1 Attaching clamp 32 982702 1 Flange screw 33 3853312 1 Clamp, loop

7747720_G8A- 266- 54158458 8.1Gi-J, 8.1Gi-JF, 8.1GXi-J, 8.1GXi-JF, 8.1OSi-J, 8.1OSi-JF

NOTES replaced by next part number Replaced by 21213664, See ''Seawater Pump Parts''

not sold separately

not sold separately not sold separately

54643

Upd:6/30/2022

Seawater Pump Parts

266 8.1Gi-J, 8.1Gi-JF, 8.1GXi-J, 8.1GXi-JF, 8.1OSi-J, 8.1OSi-JF

Upd:6/30/2022

54645

7747720_G8A -266 -54163080

8.1Gi-J, 8.1Gi-JF, 8.1GXi-J, 8.1GXi-JF, 8.1OSi-J, 8.1OSi-JF

Seawater Pump Parts

266

8.1Gi-J, 8.1Gi-JF, 8.1GXi-J, 8.1GXi-JF, 8.1OSi-J, 8.1OSi-JF REF PART NO. QTY 1 21212800 1 Pump 2 21213664 1 Impeller kit 3 21212794 1 Impeller 4 3858938 1 O-ring 5 1 Lubricant, glycerin 6 21951332 1 Screw kit 7 4 Screw 8 4 O-ring 9 827247 1 Sealing ring

7747720_G8A- 266- 54163080 8.1Gi-J, 8.1Gi-JF, 8.1GXi-J, 8.1GXi-JF, 8.1OSi-J, 8.1OSi-JF

DESCRIPTION

NOTES

not sold separately not sold separately not sold separately

54645

Upd:6/30/2022

Ignition

280 8.1Gi-J, 8.1Gi-JF, 8.1GXi-J, 8.1GXi-JF, 8.1OSi-J, 8.1OSi-JF

Upd:6/30/2022

54731

7747720_G8A -280 -54170098

8.1Gi-J, 8.1Gi-JF, 8.1GXi-J, 8.1GXi-JF, 8.1OSi-J, 8.1OSi-JF

Ignition

280

8.1Gi-J, 8.1Gi-JF, 8.1GXi-J, 8.1GXi-JF, 8.1OSi-J, 8.1OSi-JF REF PART NO. QTY 1 3859078 8 Ignition coil 2 3861258 16 Bolt 3 3861295 1 Ignition cable kit 4 3861377 12 Retainer 5 3861392 4 Bracket 6 946441 2 Flange screw 7 3861326 2 Spark plug kit 3861327 X Spark plug kit

7747720_G8A- 280- 54170098 8.1Gi-J, 8.1Gi-JF, 8.1GXi-J, 8.1GXi-JF, 8.1OSi-J, 8.1OSi-JF

DESCRIPTION

NOTES

4 pack 24 pack

54731

Upd:6/30/2022

Electronic Engine Control

284 8.1GXi-J, 8.1GXi-JF

3 2

1

15 12 13

11

14 16

10 8 9

5 18 17 4

6 7

19 20

Upd:6/30/2022

54725

7747720_G8A -284 -54158464

8.1Gi-J, 8.1Gi-JF, 8.1GXi-J, 8.1GXi-JF, 8.1OSi-J, 8.1OSi-JF

Electronic Engine Control

284

8.1GXi-J, 8.1GXi-JF REF PART NO. QTY 1 3594209 1 Module 2 3843651 4 Flange screw 3 3817811 1 Bracket 4 3861301 2 Knock sensor 5 3887328 1 Sensor 6 3857816 1 Bushing 7 3887970 1 Fitting 8 3808516 1 Sensor, crankshaft position 9 1 O-ring 10 3861262 1 Bolt 11 3862500 2 Temperature sensor 12 3854527 1 Sensor, MAT 13 3861321 1 Sensor, MAP 14 3858988 1 Seal 15 3861240 1 Bolt 16 3850397 1 Switch, coolant water temp.

17 3808513 1 Sensor, camshaft position 18 1 O-ring 19 1 Screw 20 1 Spacer

7747720_G8A- 284- 54158464 8.1Gi-J, 8.1Gi-JF, 8.1GXi-J, 8.1GXi-JF, 8.1OSi-J, 8.1OSi-JF

DESCRIPTION

NOTES

not sold separately

not sold separately part not sold part not sold

54725

Upd:6/30/2022

Electronic Engine Control

284 8.1Gi-J, 8.1Gi-JF, 8.1OSi-J, 8.1OSi-JF

3 2

1

15 12 13

11

14 16

10 8 9

5 18 17 4

6 7

19 20

Upd:6/30/2022

54725

7747720_G8A -284 -54158463

8.1Gi-J, 8.1Gi-JF, 8.1GXi-J, 8.1GXi-JF, 8.1OSi-J, 8.1OSi-JF

Electronic Engine Control

284

8.1Gi-J, 8.1Gi-JF, 8.1OSi-J, 8.1OSi-JF REF PART NO. QTY 1 3594204 1 Module 2 3843651 4 Flange screw 3 3817811 1 Bracket 4 3861301 2 Knock sensor 5 3887328 1 Sensor 6 3857816 1 Bushing 7 3887970 1 Fitting 8 3808516 1 Sensor, crankshaft position 9 1 O-ring 10 3861262 1 Bolt 11 3862500 2 Temperature sensor 12 3854527 1 Sensor, MAT 13 3861321 1 Sensor, MAP 14 3858988 1 Seal 15 3861240 1 Bolt 16 3850397 1 Switch, coolant water temp.

17 3808513 1 Sensor, camshaft position 18 1 O-ring 19 1 Screw 20 1 Spacer

7747720_G8A- 284- 54158463 8.1Gi-J, 8.1Gi-JF, 8.1GXi-J, 8.1GXi-JF, 8.1OSi-J, 8.1OSi-JF

DESCRIPTION

NOTES

not sold separately

not sold separately part not sold part not sold

54725

Upd:6/30/2022

Serpentine Belt and Alternator

321 8.1Gi-J, 8.1Gi-JF, 8.1GXi-J, 8.1GXi-JF, 8.1OSi-J, 8.1OSi-JF

16 18

14

17

10 7

8 2

1

12

9 15

4

13

5

11 6

3

Upd:6/30/2022

54815

7747720_G8A -321 -54158465

8.1Gi-J, 8.1Gi-JF, 8.1GXi-J, 8.1GXi-JF, 8.1OSi-J, 8.1OSi-JF

Serpentine Belt and Alternator

321

8.1Gi-J, 8.1Gi-JF, 8.1GXi-J, 8.1GXi-JF, 8.1OSi-J, 8.1OSi-JF REF PART NO. QTY 1 3847535 1 Bracket 2 3863175 2 Bushing 3 3863274 1 Decal 4 3861016 3 Bolt 5 3843813 1 Stud 6 971098 1 Flange lock nut 7 21132385 1 Belt 8 3885250 1 Belt tensioner 9 965220 2 Flange screw 10 3861009 1 Pulley 11 1 Pump, sea water 12 1 Pulley, circulation pump 13 1 Pulley, power steering pump 14 3884950 1 Alternator 15 947790 2 Flange screw 16 945408 1 Flange nut 17 (3852208) 1 Screw 18 3852520 1 Washer

7747720_G8A- 321- 54158465 8.1Gi-J, 8.1Gi-JF, 8.1GXi-J, 8.1GXi-JF, 8.1OSi-J, 8.1OSi-JF

DESCRIPTION

54815

Upd:6/30/2022

Starter

331 8.1Gi-J, 8.1Gi-JF, 8.1GXi-J, 8.1GXi-JF, 8.1OSi-J, 8.1OSi-JF

Upd:6/30/2022

54353

7747720_G8A -331 -54170546

8.1Gi-J, 8.1Gi-JF, 8.1GXi-J, 8.1GXi-JF, 8.1OSi-J, 8.1OSi-JF

Starter

331

8.1Gi-J, 8.1Gi-JF, 8.1GXi-J, 8.1GXi-JF, 8.1OSi-J, 8.1OSi-JF REF PART NO. QTY 1 3885317 1 Starter motor 2 3810300 1 Solenoid kit 3 3854496 2 Washer 4 3857936 2 Screw 5 949874 1 Flange lock nut 6 855314 1 Spacer nut 7 947107 1 Flange screw 8 855798 1 Protecting sleeve

7747720_G8A- 331- 54170546 8.1Gi-J, 8.1Gi-JF, 8.1GXi-J, 8.1GXi-JF, 8.1OSi-J, 8.1OSi-JF

DESCRIPTION

54353

Upd:6/30/2022

Control Panel, EVC-C

370 8.1Gi-J, 8.1Gi-JF, 8.1GXi-J, 8.1GXi-JF, 8.1OSi-J, 8.1OSi-JF

5 6

6 5

5 1

2

5

5 7

7

6

6 5

5

4

3

5

5

7

Upd:6/30/2022

7

50575

7747720_G8A -370 -54158049

8.1Gi-J, 8.1Gi-JF, 8.1GXi-J, 8.1GXi-JF, 8.1OSi-J, 8.1OSi-JF

Control Panel, EVC-C

370

8.1Gi-J, 8.1Gi-JF, 8.1GXi-J, 8.1GXi-JF, 8.1OSi-J, 8.1OSi-JF REF PART NO. QTY 1 40005641 1 Control panel 2 40005642 1 Control panel 3 21310165 1 Control panel 4 21310166 1 Control panel 5 3808135 1 Gasket 6 3808131 1 Frame 7 3808134 1 Nut

7747720_G8A- 370- 54158049 8.1Gi-J, 8.1Gi-JF, 8.1GXi-J, 8.1GXi-JF, 8.1OSi-J, 8.1OSi-JF

DESCRIPTION

NOTES Single installation Twin Installation Single installation Twin Installation Also for flushmounting.

50575

Upd:6/30/2022

370

Control Unit, Display and Cables, EVC

8.1Gi-J, 8.1Gi-JF, 8.1GXi-J, 8.1GXi-JF, 8.1OSi-J, 8.1OSi-JF

Upd:6/30/2022

54308

7747720_G8A -370 -54160317

8.1Gi-J, 8.1Gi-JF, 8.1GXi-J, 8.1GXi-JF, 8.1OSi-J, 8.1OSi-JF

Control Unit, Display and Cables, EVC

370

8.1Gi-J, 8.1Gi-JF, 8.1GXi-J, 8.1GXi-JF, 8.1OSi-J, 8.1OSi-JF REF PART NO. QTY DESCRIPTION 1 881801 1 Wiring harness 2 3587071 1 Starter switch 3 859953 1 Key 4 21339317 1 Control unit 3589927 1 Software 3589926 1 Software 5 21207240 1 Wiring harness 6 3807228 1 Wiring harness 7 3807229 1 Wiring harness 874960 1 Housing 874961 1 Wedge 874035 6 Terminal 8 3885806 1 Wiring harness 9 3842733 1 Extension cable 3842734 1 Extension cable 3842735 1 Extension cable 3842736 1 Extension cable 3842737 1 Extension cable 10 888248 1 Extension cable 888249 1 Extension cable (888250) 1 Extension cable 888251 1 Extension cable 888253 1 Extension cable 11 3840433 1 Sealing plug 12 3884818 1 Display, kit 3849972 1 Display 3595108 1 Display 21173162 1 Display 13 1 Display 14 830928 4 Stud 15 830930 4 Wing nut 16 3588207 1 Cable kit 17 3848966 1 Control unit 18 873112 1 Position sensor 19 3594603 1 Wiring harness

NOTES Included in EVC cable kit 3587052., L=2,0m 1 starter switch p/n 888001, 1 plastic nut p/n 859955 and 2 key p/n 859953 is included State key code when ordering Warehouse programming. This p/n can not be ordered, but will be used for invoicing.

Vodia-programming. This p/n can not be ordered, but will be used for invoicing.

HIU to engine.

For trim instrument and instrument light, L=0.5m for connecting fuel, rudder and water level senders, L=5.0m

For trim pump and trim sender, Included in EVC cable kit 3587052., L=5.0m L=3.0m, 6-Way L=5.0m, 6-Way L=7.0m, 6-Way L=9.0m, 6-Way L=11.0m, 6-Way Multilink, L=10.0' (3.0m), 8-way.

L=5.0m, 8-way.

L=23.0' (7.0m), 8-way.

L=9.0m, 8-way.

L=11,00m, 8-way.

Plug for connection in HIU when reverse gear is used.

Replaced by 3849972 Replaced by 3595108 Replaced by 21173162

SOLAS SOLAS

7747720_G8A- 370- 54160317 8.1Gi-J, 8.1Gi-JF, 8.1GXi-J, 8.1GXi-JF, 8.1OSi-J, 8.1OSi-JF

54308

Upd:6/30/2022

Engine Harness

370 8.1OSi-J, 8.1OSi-JF

Upd:6/30/2022

54746

7747720_G8A -370 -54158467

8.1Gi-J, 8.1Gi-JF, 8.1GXi-J, 8.1GXi-JF, 8.1OSi-J, 8.1OSi-JF

Engine Harness

370

8.1OSi-J, 8.1OSi-JF REF PART NO. QTY DESCRIPTION 1 3848900 1 Wiring harness 2 1 Fuse box 3 3858809 3 Relay 4 3841366 2 Relay 5 3841369 1 Fuse 6 3841370 1 Fuse 3841371 1 Fuse 7 3841373 1 Fuse 3863403 1 Fuse 3841372 1 Fuse 3861373 1 Fuse 3861374 1 Fuse 8 1 Cover plate 9 1 Connector, 14 pin 10 3843887 1 Bracket 11 3840402 2 Mounting base 12 3852118 2 Nut 13 3886663 1 Bracket 14 946441 2 Flange screw 15 3860075 1 Attaching clamp 16 (3852146) 2 Clamp 3852434 1 Clamp 3852490 1 Attaching clamp 17 946441 2 Flange screw 18 3861297 1 Wiring harness, fuel injector 19 3863052 2 Wiring harness, ignition 20 3817974 1 Alarm 21 3887227 1 Wiring harness 21147169 1 Wiring harness 3887228 1 Wiring harness 21147170 1 Wiring harness 3887229 1 Wiring harness 21147171 1 Wiring harness 22 (3887733) 1 Wiring harness, y

7747720_G8A- 370- 54158467 8.1Gi-J, 8.1Gi-JF, 8.1GXi-J, 8.1GXi-JF, 8.1OSi-J, 8.1OSi-JF

NOTES not sold separately

50A 20A 40A 5A 7.5A 10A 15A 20A not sold separately not sold separately

D=.375'' (9.5mm) D=.750'' (19.0mm) D=1.44'' (36mm)

Mounted at the helm.

L=3.0m, 10 ft., replaced by next part number L=3.0m, 10 ft.

L=6.0m, 19.7 ft., replaced by next part number L=6.0m, 19.7 ft.

L=8.0m, 26.2 ft., replaced by next part number L=8.0m, 26.2 ft.

54746

Upd:6/30/2022

Engine Harness

370 8.1Gi-J, 8.1Gi-JF, 8.1GXi-J, 8.1GXi-JF

Upd:6/30/2022

54746

7747720_G8A -370 -54158466

8.1Gi-J, 8.1Gi-JF, 8.1GXi-J, 8.1GXi-JF, 8.1OSi-J, 8.1OSi-JF

Engine Harness

370

8.1Gi-J, 8.1Gi-JF, 8.1GXi-J, 8.1GXi-JF REF PART NO. QTY DESCRIPTION 1 3848898 1 Wiring harness 2 1 Fuse box 3 3858809 3 Relay 4 3841366 2 Relay 5 3884849 1 Fuse 6 3841370 1 Fuse 3841371 1 Fuse 7 3841373 1 Fuse 3863403 1 Fuse 3841372 1 Fuse 3861373 1 Fuse 3861374 1 Fuse 8 1 Cover plate 9 1 Connector, 14 pin 10 3843887 1 Bracket 11 3840402 2 Mounting base 12 3852118 2 Nut 13 3886663 1 Bracket 14 946441 2 Flange screw 15 3860075 1 Attaching clamp 16 (3852146) 2 Clamp 3852434 1 Clamp 3852490 1 Attaching clamp 3853312 1 Clamp 17 946441 2 Flange screw 18 3861297 1 Wiring harness, fuel injector 19 3863052 2 Wiring harness, ignition 20 3817974 1 Alarm 21 3887227 Wiring harness 21147169 Wiring harness 3887228 Wiring harness 21147170 Wiring harness 3887229 Wiring harness 21147171 Wiring harness 22 (3887733) Wiring harness, y

7747720_G8A- 370- 54158466 8.1Gi-J, 8.1Gi-JF, 8.1GXi-J, 8.1GXi-JF, 8.1OSi-J, 8.1OSi-JF

NOTES not sold separately

40A 20A 40A 5A 7.5A 10A 15A 20A not sold separately not sold separately

D=.375'' (9.5mm) D=.750'' (19.0mm) D=1.44'' (36mm)

Mounted at the helm.

L=3.0m, 10 ft., replaced by next part number L=3.0m, 10 ft.

L=6.0m, 19.7 ft., replaced by next part number L=6.0m, 19.7 ft.

L=8.0m, 26.2 ft., replaced by next part number L=8.0m, 26.2 ft.

54746

Upd:6/30/2022

Gauges, 4-in-1, EVC

382 8.1Gi-J, 8.1Gi-JF, 8.1GXi-J, 8.1GXi-JF, 8.1OSi-J, 8.1OSi-JF

Upd:6/30/2022

43537

7747720_G8A -382 -54158528

8.1Gi-J, 8.1Gi-JF, 8.1GXi-J, 8.1GXi-JF, 8.1OSi-J, 8.1OSi-JF

Gauges, 4-in-1, EVC

382

8.1Gi-J, 8.1Gi-JF, 8.1GXi-J, 8.1GXi-JF, 8.1OSi-J, 8.1OSi-JF REF PART NO. QTY DESCRIPTION 1 3885214 1 Instrument 3885215 1 Instrument 3847876 1 Instrument 3847879 1 Instrument 2 3847888 1 Mounting kit 3 3884098 1 Attaching ring 4 3884103 1 Gasket 5 3847887 1 Ring 6 3885216 1 Mounting kit 7 3884098 1 Attaching ring 8 3884103 1 Gasket 9 3884096 1 Ring 10 3886791 1 X-ring 11 874759 1 Extension cable 3807043 1 Extension cable

7747720_G8A- 382- 54158528 8.1Gi-J, 8.1Gi-JF, 8.1GXi-J, 8.1GXi-JF, 8.1OSi-J, 8.1OSi-JF

NOTES Oil pressure, coolant temp, fuel level, volt meter, White Trim (analog), coolant temp, fuel level, volt meter, White Oil pressure, coolant temp, fuel level, volt meter, Black Trim (analog), coolant temp, fuel level, volt meter, Black Black

Chrome

For flush mounting.

L=1000mm L=3000mm

43537

Upd:6/30/2022

Gauges, EVC

382 8.1Gi-J, 8.1Gi-JF, 8.1GXi-J, 8.1GXi-JF, 8.1OSi-J, 8.1OSi-JF 1

4

2

3

5

6

1

7

12

10

9

8

16

14

11

15 17

13

24

18 22

28

23

29

25

19 20

26

21

27

32 31 30

Upd:6/30/2022

43538

7747720_G8A -382 -54158524

8.1Gi-J, 8.1Gi-JF, 8.1GXi-J, 8.1GXi-JF, 8.1OSi-J, 8.1OSi-JF

Gauges, EVC

382

8.1Gi-J, 8.1Gi-JF, 8.1GXi-J, 8.1GXi-JF, 8.1OSi-J, 8.1OSi-JF REF PART NO. QTY 1 874919 1 Oil pressure gauge 874932 1 Oil pressure gauge 874908 1 Oil pressure gauge 874923 1 Oil pressure gauge 2 3812881 1 Instrument 3812911 1 Instrument 3 881648 1 Trimmer 881654 1 Trimmer 4 874904 1 Thermometer, coolant water 874921 1 Thermometer, coolant water 874918 1 Thermometer, coolant water 874931 1 Thermometer, coolant water 5 881649 1 Voltmeter 881658 1 Voltmeter 6 874915 1 Instrument, alarm 874927 1 Instrument, alarm 7 874914 1 Fuel gauge 874926 1 Fuel gauge 8 3809992 1 Water level gauge, water tank 3809993 1 Water level gauge, water tank 9 3812914 1 Rudder indicator 3812917 1 Rudder indicator 10 874709 1 Mounting kit 11 874450 1 Attaching ring 12 874707 1 Gasket 13 874448 1 Ring 14 874733 1 Mounting kit 15 874450 1 Attaching ring 16 874707 1 Gasket 17 874731 1 Ring 18 881611 1 Brace kit 19 881610 2 Nut 20 881607 1 Brace 21 (881609) 2 Stud 22 874707 1 Gasket 23 874448 1 Ring 24 881613 1 Brace kit 25 881610 2 Nut 26 881607 1 Brace 27 (881609) 2 Stud 28 874707 1 Gasket 29 874731 1 Ring 30 874843 1 X-ring 31 874759 1 Extension cable 3807043 1 Extension cable 32 3817974 1 Alarm

7747720_G8A- 382- 54158524 8.1Gi-J, 8.1Gi-JF, 8.1GXi-J, 8.1GXi-JF, 8.1OSi-J, 8.1OSi-JF

DESCRIPTION

NOTES Black 0-100 psi White, 0-100 psi Black, 0-7 bar White, 0-7 bar Black, Analog White, Analog Black, Digital White, Digital Black, 0-120°C White, 0-120°C Black, 40-250° f White, 40-250° f 12V, Black 12V, White Black White Black White Black White Black White Black

Chrome

Black

Chrome

For flush mounting.

L=1000mm L=3000mm

43538

Upd:6/30/2022

Multi-sensors and Senders, EVCmc

382 8.1Gi-J, 8.1Gi-JF, 8.1GXi-J, 8.1GXi-JF, 8.1OSi-J, 8.1OSi-JF

Upd:6/30/2022

43547

7747720_G8A -382 -54161797

8.1Gi-J, 8.1Gi-JF, 8.1GXi-J, 8.1GXi-JF, 8.1OSi-J, 8.1OSi-JF

Multi-sensors and Senders, EVCmc

382

8.1Gi-J, 8.1Gi-JF, 8.1GXi-J, 8.1GXi-JF, 8.1OSi-J, 8.1OSi-JF REF PART NO. QTY DESCRIPTION 1 3812291 1 Sensor kit, fuel level 21575479 1 Sensor kit 873772 1 Tank sensor 2 89865 1 Gasket 3 (834480) 1 Flange 4 969408 4 Six point socket scr 1 Screw 5 834481 5 Gasket 6 1 Flange 7 874807 1 Cable kit 1 Cover 8 949210 2 Terminal 949597 2 Housing 9 1 Housing 1 Wedge, lock 2 Terminal 10 1 Sender, fuel level 11 3587055 1 Sensor, multi-sensor 12 3587054 1 Sensor, multi-sensor 13 1 Sender 14 1 Cable 15 1 O-ring 16 1 O-ring 17 1 Fitting, through hull 18 1 Seal 19 1 Nut 20 1 Plug 21 1 O-ring 22 1 O-ring 23 834389 1 Tank sensor, water level 24 89865 1 Gasket 25 (834480) 1 Flange 26 969407 4 Six point socket scr 1 Screw 27 834481 5 Gasket 28 837772 1 Position sensor, drive 29 3863388 1 Arm 30 955132 3 Cross recessed screw 31 955891 3 Washer 32 943549 1 Control rod 33 942836 1 Hexagon nut 955780 1 Hexagon nut 34 946704 1 Ball socket 946703 1 Ball socket 35 21319346 1 Ball stud

7747720_G8A- 382- 54161797 8.1Gi-J, 8.1Gi-JF, 8.1GXi-J, 8.1GXi-JF, 8.1OSi-J, 8.1OSi-JF

NOTES 3-180 Ohms, replaced by next part number

L=20mm L=30mm not sold separately

Deutch, DTM06-2S Deutch, WM-2S Deutch, 1062-20-01 30-240 Ohms, Not supplied by Volvo Penta Mounted on transom Through hull not sold separately not sold separately not sold separately not sold separately not sold separately not sold separately not sold separately not sold separately not sold separately not sold separately

L=16mm L=30mm

Left hand threads Right hand threads Left hand threads Right hand threads

43547

Upd:6/30/2022

OceanX™ Drive Sensors

384 8.1Gi-J, 8.1Gi-JF, 8.1GXi-J, 8.1GXi-JF, 8.1OSi-J, 8.1OSi-JF

12

15 15

20

11

14

11 20

13

10 3 5

9 4

8 7 6 1 2

18

19

16

16 17

Upd:6/30/2022

48906

7747720_G8A -384 -54160970

8.1Gi-J, 8.1Gi-JF, 8.1GXi-J, 8.1GXi-JF, 8.1OSi-J, 8.1OSi-JF

OceanX™ Drive Sensors

384

8.1Gi-J, 8.1Gi-JF, 8.1GXi-J, 8.1GXi-JF, 8.1OSi-J, 8.1OSi-JF REF 1 2 3 4 5 6 7 8 9 10 11 12

13 14 15 16 17 18 19 20

PART NO. QTY DESCRIPTION 21174634 1 Sensor 1 O-ring 21124251 1 Wiring harness 1 Plug 1 Grommet 1 Connector housing 1 Gasket 3 Terminal 1 Boot 3852555 1 Retainer (21174636) 6 Attaching clamp 21206915 1 Module 21206919 1 Wiring harness 3 Connector housing X Terminal 21210873 1 Bracket 946544 2 Flange screw X Cable harness, engine 21292836 1 Sensor 1 Housing 2 Terminal 3852033 1 O-ring 1 Connector X

7747720_G8A- 384- 54160970 8.1Gi-J, 8.1Gi-JF, 8.1GXi-J, 8.1GXi-JF, 8.1OSi-J, 8.1OSi-JF

NOTES WID- water in drive oil not sold separately not sold separately not sold separately not sold separately not sold separately not sold separately

not sold separately not sold separately

WIB - water in bellows not sold separately not sold separately

See engine catalog, ''Engine Harness'' section

48906

Upd:6/30/2022

Oil Reservoir, XDP Drive

441 8.1OSi-J, 8.1OSi-JF

3

2

1

4

Upd:6/30/2022

52797

7747720_G8A -441 -54170105

8.1Gi-J, 8.1Gi-JF, 8.1GXi-J, 8.1GXi-JF, 8.1OSi-J, 8.1OSi-JF

Oil Reservoir, XDP Drive

441

8.1OSi-J, 8.1OSi-JF REF PART NO. QTY 1 3862175 1 Reservoir 2 3862109 1 Cap 3 3587847 1 Bracket 4 3862111 1 Strap

7747720_G8A- 441- 54170105 8.1Gi-J, 8.1Gi-JF, 8.1GXi-J, 8.1GXi-JF, 8.1OSi-J, 8.1OSi-JF

DESCRIPTION

52797

Upd:6/30/2022

Steering

645 8.1Gi-J, 8.1Gi-JF, 8.1GXi-J, 8.1GXi-JF, 8.1OSi-J, 8.1OSi-JF

20 12

11

18 13 19

21

13 14

17

15 16

25

13

22

16

27

24

26

23

25 10 1 6 5 9 11 4

8

3 2 Upd:6/30/2022

7 54766

7747720_G8A -645 -54158468

8.1Gi-J, 8.1Gi-JF, 8.1GXi-J, 8.1GXi-JF, 8.1OSi-J, 8.1OSi-JF

Steering

645

8.1Gi-J, 8.1Gi-JF, 8.1GXi-J, 8.1GXi-JF, 8.1OSi-J, 8.1OSi-JF REF PART NO. QTY 1 3887373 1 Power steering pump 2 3889611 1 Pulley 3 3889615 1 Washer 4 3889613 1 Nut 5 3888473 1 Bracket 6 3853405 1 Screw 7 3853405 1 Screw 8 3595494 3 Screw 9 3888475 1 Bracket 10 3595499 1 Flange screw 11 3887986 1 Hose assembly 12 3863148 1 Hose 13 982663 3 Hose clamp 14 3862629 1 Oil cooler 15 3863139 1 Screw 16 3593914 1 Hose 17 3887375 1 Reservoir 18 1 Cap 19 1 O-ring 20 1 Retainer 21 946544 2 Flange screw 22 3595270 1 Bracket 23 3595499 2 Flange screw 24 40005059 1 Hose 25 3853794 2 Hose clamp 26 3852434 1 Clamp, J 27 946441 1 Flange screw

7747720_G8A- 645- 54158468 8.1Gi-J, 8.1Gi-JF, 8.1GXi-J, 8.1GXi-JF, 8.1OSi-J, 8.1OSi-JF

DESCRIPTION

NOTES

not sold separately not sold separately not sold separately

54766

Upd:6/30/2022

Engine Information, General

200

DESCRIPTION Maintenance Parts, 8.1L

7747720_G8A

SEE SEC. NOTES 54161213 8.1Gi-J, 8.1Gi-JF, 8.1OSi-J, 8.1OSi-JF, 8.1GXi-J, 8.1GXi-JF

- 200- 200

8.1Gi-J, 8.1Gi-JF, 8.1GXi-J, 8.1GXi-JF, 8.1OSi-J, 8.1OSi-JF

Upd:6/30/2022

General, Engine with Mounting and Equipment

REF 200 Engine Information, General

7747720_G8A

DESCRIPTION

- 20- 20

8.1Gi-J, 8.1Gi-JF, 8.1GXi-J, 8.1GXi-JF, 8.1OSi-J, 8.1OSi-JF

20 SEE SEC. 200

Upd:6/30/2022

Engine Repair Parts

210

DESCRIPTION

SEE SEC. NOTES 54158800 8.1Gi-J, 8.1Gi-JF, 8.1OSi-J, 8.1OSi-JF, 8.1GXi-J, 8.1GXi-JF

Longblock

7747720_G8A

- 210- 210

8.1Gi-J, 8.1Gi-JF, 8.1GXi-J, 8.1GXi-JF, 8.1OSi-J, 8.1OSi-JF

Upd:6/30/2022

Engine

REF 210 211 212 214 216 217 218

21

DESCRIPTION Engine Repair Parts Cylinder Head Cylinder Block, Flywheel Housing Valve Mechanism, Cam Follower and Rocker Arm Shaft Crankshaft, Flywheel and Ring Gear, Damper Vibration Oil Pan Engine Mounting

7747720_G8A

- 21- 21

8.1Gi-J, 8.1Gi-JF, 8.1GXi-J, 8.1GXi-JF, 8.1OSi-J, 8.1OSi-JF

SEE SEC. 210 211 212 214 216 217 218

Upd:6/30/2022

Cylinder Head

211 DESCRIPTION

SEE SEC. NOTES 54158442 8.1Gi-J, 8.1Gi-JF, 8.1OSi-J, 8.1OSi-JF, 8.1GXi-J, 8.1GXi-JF

Cylinder Head

7747720_G8A

- 211- 211

8.1Gi-J, 8.1Gi-JF, 8.1GXi-J, 8.1GXi-JF, 8.1OSi-J, 8.1OSi-JF

Upd:6/30/2022

Cylinder Block, Flywheel Housing

212

DESCRIPTION Cylinder Block and Flywheel Housing

7747720_G8A

SEE SEC. NOTES 54158443 8.1Gi-J, 8.1Gi-JF, 8.1OSi-J, 8.1OSi-JF, 8.1GXi-J, 8.1GXi-JF

- 212- 212

8.1Gi-J, 8.1Gi-JF, 8.1GXi-J, 8.1GXi-JF, 8.1OSi-J, 8.1OSi-JF

Upd:6/30/2022

Valve Mechanism, Cam Follower and Rocker Arm Shaft

DESCRIPTION

SEE SEC. NOTES 54170517 8.1GXi-J, 8.1GXi-JF 54170516 8.1Gi-J, 8.1Gi-JF, 8.1OSi-J, 8.1OSi-JF

Camshaft and Valve Train Camshaft and Valve Train

7747720_G8A

214

- 214- 214

8.1Gi-J, 8.1Gi-JF, 8.1GXi-J, 8.1GXi-JF, 8.1OSi-J, 8.1OSi-JF

Upd:6/30/2022

Crankshaft, Flywheel and Ring Gear, Damper Vibration

DESCRIPTION Crankshaft and Related Parts Crankshaft and Related Parts Jackshaft

7747720_G8A

216

SEE SEC. NOTES 54171263 8.1GXi-J, 8.1GXi-JF 54171262 8.1Gi-J, 8.1Gi-JF, 8.1OSi-J, 8.1OSi-JF 54170073 8.1Gi-J, 8.1Gi-JF, 8.1OSi-J, 8.1OSi-JF, 8.1GXi-J, 8.1GXi-JF

- 216- 216

8.1Gi-J, 8.1Gi-JF, 8.1GXi-J, 8.1GXi-JF, 8.1OSi-J, 8.1OSi-JF

Upd:6/30/2022

Oil Pan

217 DESCRIPTION

SEE SEC. NOTES 54161611 8.1Gi-J, 8.1Gi-JF, 8.1GXi-J, 8.1GXi-JF 54158445 8.1Gi-J, 8.1Gi-JF, 8.1OSi-J, 8.1OSi-JF, 8.1GXi-J, 8.1GXi-JF 54158444 8.1Gi-J, 8.1Gi-JF, 8.1OSi-J, 8.1OSi-JF, 8.1GXi-J, 8.1GXi-JF

Lubricating System Lubricating System Oil Pan and Oil Pump

7747720_G8A

- 217- 217

8.1Gi-J, 8.1Gi-JF, 8.1GXi-J, 8.1GXi-JF, 8.1OSi-J, 8.1OSi-JF

Upd:6/30/2022

Engine Mounting

218

DESCRIPTION

SEE SEC. NOTES 54158446 8.1Gi-J, 8.1Gi-JF, 8.1OSi-J, 8.1OSi-JF, 8.1GXi-J, 8.1GXi-JF

Motor Mounts

7747720_G8A

- 218- 218

8.1Gi-J, 8.1Gi-JF, 8.1GXi-J, 8.1GXi-JF, 8.1OSi-J, 8.1OSi-JF

Upd:6/30/2022

Fuel System

REF 230 Fuel System, General

7747720_G8A

23 DESCRIPTION

- 23- 23

8.1Gi-J, 8.1Gi-JF, 8.1GXi-J, 8.1GXi-JF, 8.1OSi-J, 8.1OSi-JF

SEE SEC. 230

Upd:6/30/2022

Fuel System, General

230

DESCRIPTION

SEE SEC. NOTES 54158448 8.1Gi-J, 8.1Gi-JF, 8.1OSi-J, 8.1OSi-JF, 8.1GXi-J, 8.1GXi-JF

Fuel System

7747720_G8A

- 230- 230

8.1Gi-J, 8.1Gi-JF, 8.1GXi-J, 8.1GXi-JF, 8.1OSi-J, 8.1OSi-JF

Upd:6/30/2022

Inlet and Exhaust System

REF 251 Inlet and Exhaust Manifolds 256 Air Filter, Throttle Housing

7747720_G8A

25 DESCRIPTION

- 25- 25

8.1Gi-J, 8.1Gi-JF, 8.1GXi-J, 8.1GXi-JF, 8.1OSi-J, 8.1OSi-JF

SEE SEC. 251 256

Upd:6/30/2022

Inlet and Exhaust Manifolds

251

DESCRIPTION

SEE SEC. 54158656 54158655 54158450 54158449 54171031 54142645 54158454 54158453 54158659 54158658 54158574 54158451 54171199 54171198 54171197

Exhaust Exhaust Exhaust Exhaust Exhaust, 3'' Risers Exhaust, 3'' Risers Exhaust, 6'' Risers Exhaust, 6'' Risers Exhaust, Short Risers Exhaust, Short Risers Exhaust, Short Risers Exhaust, Short Risers Intake Manifold Intake Manifold Intake Manifold

7747720_G8A

- 251- 251

8.1Gi-J, 8.1Gi-JF, 8.1GXi-J, 8.1GXi-JF, 8.1OSi-J, 8.1OSi-JF

NOTES 8.1OSi-J 8.1Gi-J, 8.1GXi-J 8.1OSi-JF 8.1Gi-JF, 8.1GXi-JF 8.1OSi-J, 8.1OSi-JF 8.1Gi-J, 8.1Gi-JF, 8.1GXi-J, 8.1GXi-JF 8.1OSi-J, 8.1OSi-JF 8.1Gi-J, 8.1Gi-JF, 8.1GXi-J, 8.1GXi-JF 8.1OSi-J 8.1Gi-J, 8.1GXi-J 8.1OSi-JF 8.1Gi-JF, 8.1GXi-JF 8.1OSi-J, 8.1OSi-JF 8.1GXi-J, 8.1GXi-JF 8.1Gi-J, 8.1Gi-JF

Upd:6/30/2022

Air Filter, Throttle Housing

256

DESCRIPTION Throttle Body and Throttle Cable Connection Throttle Body and Throttle Cable Connection

7747720_G8A

SEE SEC. NOTES 54160309 8.1Gi-J, 8.1Gi-JF, 8.1OSi-J, 8.1OSi-JF, 8.1GXi-J, 8.1GXi-JF 54158494 8.1Gi-J, 8.1Gi-JF, 8.1OSi-J, 8.1OSi-JF, 8.1GXi-J, 8.1GXi-JF

- 256- 256

8.1Gi-J, 8.1Gi-JF, 8.1GXi-J, 8.1GXi-JF, 8.1OSi-J, 8.1OSi-JF

Upd:6/30/2022

Cooling System

26

REF DESCRIPTION 261 Radiator and Connections, Coolant Filter, Expansion Tank 262 Coolant Pump and Thermostat 266 Sea Water System, Sea Water Pump

7747720_G8A

- 26- 26

8.1Gi-J, 8.1Gi-JF, 8.1GXi-J, 8.1GXi-JF, 8.1OSi-J, 8.1OSi-JF

SEE SEC. 261 262 266

Upd:6/30/2022

Radiator and Connections, Coolant Filter, Expansion Tank

DESCRIPTION

SEE SEC. NOTES 54158455 8.1Gi-J, 8.1Gi-JF, 8.1OSi-JF, 8.1GXi-J, 8.1GXi-JF

Heat Exchanger

7747720_G8A

261

- 261- 261

8.1Gi-J, 8.1Gi-JF, 8.1GXi-J, 8.1GXi-JF, 8.1OSi-J, 8.1OSi-JF

Upd:6/30/2022

Coolant Pump and Thermostat

262

DESCRIPTION Circulation Pump and Thermostat Housing Circulation Pump and Thermostat Housing, Freshwater Cooling Hot Water Outlet, Freshwater Cooled

7747720_G8A

- 262- 262

8.1Gi-J, 8.1Gi-JF, 8.1GXi-J, 8.1GXi-JF, 8.1OSi-J, 8.1OSi-JF

SEE SEC. NOTES 54158456 8.1Gi-J, 8.1OSi-J, 8.1GXi-J 54158457 8.1Gi-J, 8.1Gi-JF, 8.1OSi-JF, 8.1GXi-J, 8.1GXi-JF 54158469 8.1Gi-JF, 8.1OSi-JF, 8.1GXi-JF

Upd:6/30/2022

Sea Water System, Sea Water Pump

DESCRIPTION Hot Water Outlet, Seawater Cooled Neutra-Salt™ Seawater Pump and Hoses Seawater Pump and Hoses Seawater Pump and Hoses, Freshwater Cooling Seawater Pump and Hoses, Freshwater Cooling Seawater Pump Parts

7747720_G8A

266 SEE SEC. 54171225 54142573 54158460 54158459 54158461 54158458 54163080

- 266- 266

8.1Gi-J, 8.1Gi-JF, 8.1GXi-J, 8.1GXi-JF, 8.1OSi-J, 8.1OSi-JF

NOTES 8.1Gi-J, 8.1OSi-J, 8.1GXi-J 8.1Gi-J, 8.1Gi-JF, 8.1OSi-J, 8.1OSi-JF, 8.1GXi-J, 8.1GXi-JF 8.1OSi-J 8.1Gi-J, 8.1GXi-J 8.1OSi-JF 8.1Gi-J, 8.1Gi-JF, 8.1GXi-J, 8.1GXi-JF 8.1Gi-J, 8.1Gi-JF, 8.1OSi-J, 8.1OSi-JF, 8.1GXi-J, 8.1GXi-JF

Upd:6/30/2022

Ignition and Control Systems

REF 280 General, Ignition and Control System 284 Control System, Fuel Supply

7747720_G8A

28 DESCRIPTION

- 28- 28

8.1Gi-J, 8.1Gi-JF, 8.1GXi-J, 8.1GXi-JF, 8.1OSi-J, 8.1OSi-JF

SEE SEC. 280 284

Upd:6/30/2022

General, Ignition and Control System

DESCRIPTION

SEE SEC. NOTES 54170098 8.1Gi-J, 8.1Gi-JF, 8.1OSi-J, 8.1OSi-JF, 8.1GXi-J, 8.1GXi-JF

Ignition

7747720_G8A

280

- 280- 280

8.1Gi-J, 8.1Gi-JF, 8.1GXi-J, 8.1GXi-JF, 8.1OSi-J, 8.1OSi-JF

Upd:6/30/2022

Control System, Fuel Supply

284

DESCRIPTION

SEE SEC. NOTES 54158464 8.1GXi-J, 8.1GXi-JF 54158463 8.1Gi-J, 8.1Gi-JF, 8.1OSi-J, 8.1OSi-JF

Electronic Engine Control Electronic Engine Control

7747720_G8A

- 284- 284

8.1Gi-J, 8.1Gi-JF, 8.1GXi-J, 8.1GXi-JF, 8.1OSi-J, 8.1OSi-JF

Upd:6/30/2022

Alternator, Charging, Electric Motor, Electric Drives

REF 321 Alternator

7747720_G8A

DESCRIPTION

- 32- 32

8.1Gi-J, 8.1Gi-JF, 8.1GXi-J, 8.1GXi-JF, 8.1OSi-J, 8.1OSi-JF

32 SEE SEC. 321

Upd:6/30/2022

Alternator

321

DESCRIPTION Serpentine Belt and Alternator

7747720_G8A

SEE SEC. NOTES 54158465 8.1Gi-J, 8.1Gi-JF, 8.1OSi-J, 8.1OSi-JF, 8.1GXi-J, 8.1GXi-JF

- 321- 321

8.1Gi-J, 8.1Gi-JF, 8.1GXi-J, 8.1GXi-JF, 8.1OSi-J, 8.1OSi-JF

Upd:6/30/2022

Starting System

REF 331 Starter Motor

7747720_G8A

33 DESCRIPTION

- 33- 33

8.1Gi-J, 8.1Gi-JF, 8.1GXi-J, 8.1GXi-JF, 8.1OSi-J, 8.1OSi-JF

SEE SEC. 331

Upd:6/30/2022

Starter Motor

331 DESCRIPTION

SEE SEC. NOTES 54170546 8.1Gi-J, 8.1Gi-JF, 8.1OSi-J, 8.1OSi-JF, 8.1GXi-J, 8.1GXi-JF

Starter

7747720_G8A

- 331- 331

8.1Gi-J, 8.1Gi-JF, 8.1GXi-J, 8.1GXi-JF, 8.1OSi-J, 8.1OSi-JF

Upd:6/30/2022

General and Wiring Diagrams

370

DESCRIPTION Control Panel, EVC-C Control Unit, Display and Cables, EVC Engine Harness Engine Harness

7747720_G8A

SEE SEC. 54158049 54160317 54158467 54158466

- 370- 370

8.1Gi-J, 8.1Gi-JF, 8.1GXi-J, 8.1GXi-JF, 8.1OSi-J, 8.1OSi-JF

NOTES 8.1Gi-J, 8.1Gi-JF, 8.1OSi-J, 8.1OSi-JF, 8.1GXi-J, 8.1GXi-JF 8.1Gi-J, 8.1Gi-JF, 8.1OSi-J, 8.1OSi-JF, 8.1GXi-J, 8.1GXi-JF 8.1OSi-J, 8.1OSi-JF 8.1Gi-J, 8.1Gi-JF, 8.1GXi-J, 8.1GXi-JF

Upd:6/30/2022

Cables and Fuses

REF 370 General and Wiring Diagrams

7747720_G8A

37 DESCRIPTION

- 37- 37

8.1Gi-J, 8.1Gi-JF, 8.1GXi-J, 8.1GXi-JF, 8.1OSi-J, 8.1OSi-JF

SEE SEC. 370

Upd:6/30/2022

Instruments

REF 382 Engine Instrument 384 Warning Systems

7747720_G8A

38 DESCRIPTION

- 38- 38

8.1Gi-J, 8.1Gi-JF, 8.1GXi-J, 8.1GXi-JF, 8.1OSi-J, 8.1OSi-JF

SEE SEC. 382 384

Upd:6/30/2022

Engine Instrument

382

DESCRIPTION Gauges, 4-in-1, EVC Gauges, EVC Multi-sensors and Senders, EVCmc

7747720_G8A

SEE SEC. NOTES 54158528 8.1Gi-J, 8.1Gi-JF, 8.1OSi-J, 8.1OSi-JF, 8.1GXi-J, 8.1GXi-JF 54158524 8.1Gi-J, 8.1Gi-JF, 8.1OSi-J, 8.1OSi-JF, 8.1GXi-J, 8.1GXi-JF 54161797 8.1Gi-J, 8.1Gi-JF, 8.1OSi-J, 8.1OSi-JF, 8.1GXi-J, 8.1GXi-JF

- 382- 382

8.1Gi-J, 8.1Gi-JF, 8.1GXi-J, 8.1GXi-JF, 8.1OSi-J, 8.1OSi-JF

Upd:6/30/2022

Warning Systems

384

DESCRIPTION OceanX™ Drive Sensors

7747720_G8A

SEE SEC. NOTES 54160970 8.1Gi-J, 8.1Gi-JF, 8.1OSi-J, 8.1OSi-JF, 8.1GXi-J, 8.1GXi-JF

- 384- 384

8.1Gi-J, 8.1Gi-JF, 8.1GXi-J, 8.1GXi-JF, 8.1OSi-J, 8.1OSi-JF

Upd:6/30/2022

Marine Propulsion

REF 441 Aquamatic Unit, Stern Drive

7747720_G8A

44 DESCRIPTION

- 44- 44

8.1Gi-J, 8.1Gi-JF, 8.1GXi-J, 8.1GXi-JF, 8.1OSi-J, 8.1OSi-JF

SEE SEC. 441

Upd:6/30/2022

Aquamatic Unit, Stern Drive

441 DESCRIPTION

Oil Reservoir, XDP Drive

7747720_G8A

- 441- 441

8.1Gi-J, 8.1Gi-JF, 8.1GXi-J, 8.1GXi-JF, 8.1OSi-J, 8.1OSi-JF

SEE SEC. NOTES 54170105 8.1OSi-J, 8.1OSi-JF

Upd:6/30/2022

Steering

REF 645 Hydralic equipment including pump

7747720_G8A

64 DESCRIPTION

- 64- 64

8.1Gi-J, 8.1Gi-JF, 8.1GXi-J, 8.1GXi-JF, 8.1OSi-J, 8.1OSi-JF

SEE SEC. 645

Upd:6/30/2022

Hydralic equipment including pump

DESCRIPTION

SEE SEC. NOTES 54158468 8.1Gi-J, 8.1Gi-JF, 8.1OSi-J, 8.1OSi-JF, 8.1GXi-J, 8.1GXi-JF

Steering

7747720_G8A

645

- 645- 645

8.1Gi-J, 8.1Gi-JF, 8.1GXi-J, 8.1GXi-JF, 8.1OSi-J, 8.1OSi-JF

Upd:6/30/2022

8.1Gi-J, 8.1Gi-JF, 8.1GXi-J, 8.1GXi-JF, 8.1OSi-J, 8.1OSi-JF

REF 20 21 23 25 26 28 32 33 37 38 44 64

DESCRIPTION General, Engine with Mounting and Equipment Engine Fuel System Inlet and Exhaust System Cooling System Ignition and Control Systems Alternator, Charging, Electric Motor, Electric Drives Starting System Cables and Fuses Instruments Marine Propulsion Steering

7747720_G8A

- - TOC

8.1Gi-J, 8.1Gi-JF, 8.1GXi-J, 8.1GXi-JF, 8.1OSi-J, 8.1OSi-JF

SEE SEC. 20 21 23 25 26 28 32 33 37 38 44 64

Upd:6/30/2022