Volvo Penta 500, 500A, 501A Marine Gasoline Engine Parts Manual PDF

21

Camshaft and Valve Mechanism

501A

Upd:7/15/2022

44228

7745640 -21 -54155521 500, 500A, 501A

Camshaft and Valve Mechanism

21

501A REF PART NO. QTY 1 835465 1 Camshaft 2 835040 1 Pin 3 856069 1 Chain gear 4 856068 1 Chain gear 5 856070 1 Camshaft chain 6 940135 3 Hexagon screw 6A 941907 3 Spring washer 7 841423 2 Camshaft bearing 8 841424 2 Camshaft bearing 9 841422 1 Camshaft bearing 10 835541 8 Exhaust valve 841372 8 Exhaust valve (841860) 8 Inlet valve (841861) 8 Inlet valve (841862) 8 Valve 11 835102 16 Spring 12 855825 8 Valve spring washer 841782 8 Valve spring washer 12A (855564) 1 Sealing kit 12B 8 Seal 13 16 Oil sealing ring 14 841781 16 Shield 15 835401 32 Valve cotter 16 835089 16 Tappet 17 841941 16 Push rod 18 856421 16 Rocker arm 19 841198 16 Nut 20 841199 16 Ball 21 841749 1 Timing gear casing 22 856665 1 Sealing ring 23 841038 1 Setting indicator 24 856663 1 Gasket 25 841426 10 Screw 26 941906 10 Spring washer 27 835108 16 Stud 841779 16 Stud

7745640- 21- 54155521 500, 500A, 501A

DESCRIPTION

SEE SEC.

NOTES

**

Incl.in cylinderblock Incl.in cylinderblock Incl.in cylinderblock Std Over size 0,015'' Std Over size 0,015'' Over size 0,030'' For exhaust valve

Repl by 856422

54155514 Over size 0,013''

44228

Upd:7/15/2022

21

Camshaft and Valve Mechanism

500A, 501A

Upd:7/15/2022

44228

7745640 -21 -54155520 500, 500A, 501A

Camshaft and Valve Mechanism

21

500A, 501A REF PART NO. QTY 1 835465 1 Camshaft 2 835040 1 Pin 3 856069 1 Chain gear 4 856068 1 Chain gear 5 856070 1 Camshaft chain 6 940135 3 Hexagon screw 6A 941907 3 Spring washer 7 841423 2 Camshaft bearing 8 841424 2 Camshaft bearing 9 841422 1 Camshaft bearing 10 835541 8 Exhaust valve 841372 8 Exhaust valve (841860) 8 Inlet valve (841861) 8 Inlet valve (841862) 8 Valve 11 835102 16 Spring 12 855825 8 Valve spring washer 841782 8 Valve spring washer 12A (855564) 1 Sealing kit 12B 8 seal 13 16 oil seal 14 841781 16 Shield 15 835401 32 Valve cotter 16 835089 16 Tappet 17 841941 16 Push rod 18 856421 16 Rocker arm 19 841198 16 Nut 20 841199 16 Ball 21 856422 1 Timing gear casing 22 856665 1 Sealing ring 23 841038 1 Setting indicator 24 856663 1 Gasket 25 841426 10 Screw 26 941906 10 Spring washer 27 835108 16 Stud 841779 16 Stud

7745640- 21- 54155520 500, 500A, 501A

DESCRIPTION

SEE SEC.

NOTES

Incl.in cylinderblock.

Incl.in cylinderblock.

Incl.in cylinderblock.

Std Over size 0,015'' Std Over size 0,015'' Over size 0,030'' For exhaust valve.

Early type 54155513 Over size 0,013''

44228

Upd:7/15/2022

Crankshaft and Related Parts

21 500A, 501A

Upd:7/15/2022

46830

7745640 -21 -54155518 500, 500A, 501A

Crankshaft and Related Parts

21

500A, 501A REF PART NO. QTY DESCRIPTION 1 (855806) 1 Crankshaft 2 856439 1 Main bearing 856666 1 Main bearing 856765 1 Main bearing 3 856739 6 Main bearing 841254 Main bearing, main bearing shell 841255 856342 856764 4 5 6 7 8 9

10 11 12 13 14 15 16

17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36

835059 841867 835066 835473 856669 856740 856738 855814 835439 (855694) 835482 942336 940097 (856061) 856062

8 Piston

(856063)

8 8 8 8 1 1 1 2 2 1 1 1 1 1 1 1 1 1 1 3 3 1 1

826469 826470 855810 855907 855809 855808 855811 855812 855813 955893 955825 835057 856420 835407 949518 (835410) 835409 948324 942336 (856017)

7745640- 21- 54155518

Main bearing Main bearing sprocket Key Connecting rod Screw Nut Big-end bearing Rod bearing Big-end bearing Flywheel Screw Absorber Screw Spring washer Washer Piston

NOTES Std (835052) Under size 0,010'' (83505 Under size 0,020'' (83506 Std (835051) Std, Repl by 856739 Upper Std, Repl by 856739 Lower Under size 0,010'' (83505 Under size 0,020'' (83505

Main bearing, main bearing shell 6 6 1 2 8 16 16 8 8 8 1 6 1 3 3 3 8

500, 500A, 501A

SEE SEC.

54155520

Std (835273) Under size 0,010'' (83539 Under size 0,020'' (83507

When ordering separete pistons, note the marking on the underside of the cylinder block., Std, FGH S4 When ordering separete pistons, note the marking on the underside of the cylinder block., Std, JKL S5 Repl by 856061 Over size 0,030''

Piston gudgeon pin Piston ring kit Piston ring kit Gasket Retainer Crankshaft seal Stud Screw Screw Stud Washer Hexagon nut Pin Vibration damper Pulley Hexagon screw Lock washer Washer Hex. socket screw Spring washer sea water pump Decal

Incl.in cylinderblock., Std Over size 0,030'' (855807)

L=20mm

(826477)

See group 2B

46830

Upd:7/15/2022

Crankshaft and Related Parts

21 501A

Upd:7/15/2022

46830

7745640 -21 -54155519 500, 500A, 501A

Crankshaft and Related Parts

21

501A REF PART NO. QTY DESCRIPTION 1 (855806) 1 Crankshaft 2 856439 1 Main bearing 856666 1 Main bearing 856765 1 Main bearing 3 856739 6 Main bearing 841254 Main bearing, main bearing shell 841255 856342 856764 4 5 6 7 8 9

10 11 12 13 14 15 16

17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36

835059 841867 835066 835473 856669 856740 856738 855814 835439 (855694) 835482 942336 940097 (856061) 856062

8 Piston

(856063)

8 8 8 8 1 1 1 2 2 1 1 1 1 1 1 1 1 1 1 3 3 1 1

826469 826470 855810 855907 855809 855808 855811 855812 855813 955893 955825 835057 856420 835407 949518 (835410) 835409 948324 942336 (856017)

7745640- 21- 54155519

Main bearing Main bearing sprocket Key Connecting rod Screw Nut Big-end bearing Rod bearing Big-end bearing Flywheel Screw Absorber Screw Spring washer Washer Piston

NOTES Std (835052) Under size 0,010'' (83505 Under size 0,020'' (83506 Std (835051) Std, Repl by 856739 Upper Std, Repl by 856739 Lower Under size 0,010'' (83505 Under size 0,020'' (83505

Main bearing, main bearing shell 6 6 1 2 8 16 16 8 8 8 1 6 1 3 3 3 8

500, 500A, 501A

SEE SEC.

54155521

Std (835273) Under size 0,010'' (83539 Under size 0,020'' (83507

When ordering separete pistons, note the marking on the underside of the cylinder block., Std, FGH S4 When ordering separete pistons, note the marking on the underside of the cylinder block., Std, JKL S5 Repl by 856061 Over size 0,030''

Piston gudgeon pin Piston ring kit Piston ring kit Gasket Retainer Crankshaft seal Stud Screw Screw Stud Washer Hexagon nut Pin Vibration damper Pulley Hexagon screw Lock washer Washer Hex. socket screw Spring washer sea water pump Decal

Incl.in cylinderblock., Std Over size 0,030'' (855807)

L=20mm

(826477)

See group 2B

46830

Upd:7/15/2022

Cylinder Block and Flywheel Cover

21 500A, 501A

17

1 29

23 16

27 26

10

15 7

6 28

11

8 5 18 19

9 20

22

6 25

24

7

2

21

14

12

13

13

12 3 4

Upd:7/15/2022

52697

7745640 -21 -54155516 500, 500A, 501A

Cylinder Block and Flywheel Cover

21

500A, 501A REF PART NO. QTY DESCRIPTION 1 1 cylinder block 2 5 bearing cap 3 835037 5 Screw 4 835038 5 Stud 5 (818989) 2 Locating pin 6 835039 8 Expansion plug 7 835040 2 Pin 8 856230 4 Plug 9 835040 2 Pin 10 952075 5 Plug 11 835496 1 Expansion plug 12 841423 2 Camshaft bearing 13 841424 2 Camshaft bearing 14 841422 1 Camshaft bearing 15 835497 4 Locating pin 16 191026 1 Plug 17 (856061) 8 Piston 18 940133 1 Hexagon screw 19 18651 1 Gasket 20 192134 2 Plug 21 X main bearing kit 22 841967 1 Flywheel housing 23 914167 1 Lubricating nipple 24 826448 1 Cover plate 25 947224 5 Hexagon screw 26 941939 6 Screw 27 942336 6 Spring washer 28 943835 1 Plug 29 (944738) 1 Plug

7745640- 21- 54155516 500, 500A, 501A

SEE SEC.

NOTES Included in basic engine, See group 10A

54155523

54155520 54155520 54155520 (952069) 54155518

54155518

52697

Upd:7/15/2022

Cylinder Block and Flywheel Cover

21 501A

17

1

16

10 11

15 6

6

8 5

19

18

9 20

6 21

7

26

25

2

3

4 12 13 13 12 14

22 23 24

Upd:7/15/2022

46839

7745640 -21 -54155517 500, 500A, 501A

Cylinder Block and Flywheel Cover

21

501A REF PART NO. QTY DESCRIPTION 1 1 cylinder block 2 5 bearing cap 3 835037 5 Screw 4 835038 5 Stud 5 (818989) 2 Locating pin 6 835039 8 Expansion plug 7 835040 2 Pin 8 856230 4 Plug 9 835040 2 Pin 10 952075 5 Plug 11 835496 1 Expansion plug 12 841423 2 Camshaft bearing 13 841424 2 Camshaft bearing 14 841422 1 Camshaft bearing 15 835497 4 Locating pin 16 191026 1 Plug 17 8 piston 18 940133 1 Hexagon screw 19 18651 1 Gasket 20 192134 2 Plug 21 X main bearing kit 22 841056 1 Flywheel housing 23 855909 1 Cover plate 24 947224 4 Hexagon screw 25 955541 2 Hexagon screw 955535 3 Hexagon screw 26 942336 5 Spring washer

7745640- 21- 54155517 500, 500A, 501A

SEE SEC.

NOTES Included in basic engine, See group 10A

54155524

54155519

54155519

L=76mm L=32mm

46839

Upd:7/15/2022

Cylinder Head

21 500A, 501A

8

13

9

14

10

12

7 11

5 4 2

6

1

3 Upd:7/15/2022

52698

7745640 -21 -54155513 500, 500A, 501A

Cylinder Head

21

500A, 501A REF PART NO. QTY 1 (856060) 2 Cylinder head 2 835108 16 Stud 3 856474 2 Gasket 4 835077 14 Screw 5 835079 4 Bolt plate 6 835078 16 Screw 7 856664 2 Valve cover 8 856442 2 Oil filler cap 9 835415 2 Rubber bushing 10 855902 2 Hose attachment 841261 X Sealant 11 856072 2 Gasket 12 (856074) 8 Washer 13 (855592) 8 Flange nut 14 856400 8 Screw

7745640- 21- 54155513 500, 500A, 501A

DESCRIPTION

SEE SEC.

NOTES

54155520

See group 2C See group 2C See group 9

52698

Upd:7/15/2022

Cylinder Head

21 501A

8

13

9

14

10

12

7 11

5 4 2

6

1

3 Upd:7/15/2022

52698

7745640 -21 -54155514 500, 500A, 501A

Cylinder Head

21

501A REF PART NO. QTY 1 (856060) 2 Cylinder head 2 835108 16 Stud 3 856474 2 Gasket 4 835077 14 Screw 5 835079 4 Bolt plate 6 835078 16 Screw 7 856664 2 Valve cover 8 856442 2 Oil filler cap 9 835415 2 Rubber bushing 10 855902 2 Hose attachment 841261 X Sealant 11 856072 2 Gasket 12 (856074) 8 Washer 13 (855592) 8 Flange nut 14 856400 8 Screw

7745640- 21- 54155514 500, 500A, 501A

DESCRIPTION

SEE SEC.

NOTES

54155514

See group 2C See group 2C See group 9

(856073)

52698

Upd:7/15/2022

Engine and Installation Components

21 500A, 501A

4

3

1

2

6

5

Upd:7/15/2022

44229

7745640 -21 -54155511 500, 500A, 501A

Engine and Installation Components

21

500A, 501A REF QTY 1

DESCRIPTION

1 cylinder block and flywheel cover 2

1 crankshaft and related parts

3

1 camshaft and valve mechanism

4 5 6

1 cylinder head 1 lubricating system 1 engine mounts

7745640- 21- 54155511 500, 500A, 501A

44229

SEE SEC. 54155516 54155516 54155516 54155516 54155518 54155518 54155520 54155520 54155513 54155523 54155525

Upd:7/15/2022

Engine and Installation Components

21 501A

4

3

1

2

6

5

Upd:7/15/2022

44229

7745640 -21 -54155512 500, 500A, 501A

Engine and Installation Components

21

501A REF QTY 1 1 cylinder block and flywheel cover 2

1 crankshaft and related parts

3

1 camshaft and valve mechanism

4 5 6

1 cylinder head 1 lubricating system 1 engine mounts

7745640- 21- 54155512 500, 500A, 501A

DESCRIPTION

44229

SEE SEC. 54155517 54155517 54155519 54155519 54155521 54155521 54155514 54155524 54155526

Upd:7/15/2022

Engine Suspension

21 500A, 501A

2 4

5

6

3 2

1

Upd:7/15/2022

46826

7745640 -21 -54155525 500, 500A, 501A

Engine Suspension

21

500A, 501A REF PART NO. QTY 1 835449 2 Rubber cushion 2 944236 4 Lock nut 3 955900 2 Washer 4 941912 2 Spring washer 5 835459 2 Engine mounting 6 955535 6 Hexagon screw

7745640- 21- 54155525 500, 500A, 501A

DESCRIPTION

46826

Upd:7/15/2022

Engine Suspension

21 501A

Upd:7/15/2022

46832

7745640 -21 -54155526 500, 500A, 501A

Engine Suspension

21

501A REF PART NO. QTY 1 841355 4 Rubber cushion 2 (955860) 8 Hexagon nut 3 (841316) 2 Engine mounting 4 941939 6 Screw 5 (841247) 4 Dowel 6 955551 4 Hexagon screw 7 941909 4 Spring washer 8 950355 4 Lock nut 9 (955548) 8 Hexagon screw 10 (841580) 1 Engine bracket (841581) 1 Bracket 11 941914 4 Spring washer 12 955902 4 Washer

DESCRIPTION

7745640- 21- 54155526

46832

500, 500A, 501A

NOTES

S.B P

Upd:7/15/2022

Lubricating System

21 501A

Upd:7/15/2022

46841

7745640 -21 -54155524 500, 500A, 501A

Lubricating System

21

501A REF PART NO. QTY DESCRIPTION 1 856064 1 Oil pump 2 1 cover 3 941906 4 Spring washer 4 856065 1 Spring 5 (835376) 1 Spring 6 (835378) 1 Spring catch 7 2 gear 8 (835379) 4 Screw 9 835372 1 Oil strainer 10 835374 1 Sleeve 11 835373 1 Shaft 12 955550 1 Hexagon screw 13 835038 5 Stud 14 835368 5 Nut 15 841734 1 Baffle plate 16 955512 1 Hexagon screw 17 (835414) 1 Oil dipstick 18 (841823) 1 Tube 19 835440 1 Oil filter 20 (841339) 1 Connector 21 1 valve 22 856007 1 Gasket 23 955527 2 Hexagon screw 24 941907 2 Spring washer 25 941750 4 Nipple 26 941757 2 Elbow nipple 27 956970 4 Ferrule 28 956984 4 Fitting nut 29 856437 1 Sump 30 855819 1 Gasket 31 855817 1 Reinforcing plate 855818 1 Reinforcing plate 32 855808 4 Stud 33 855596 4 Nut 34 855821 14 Screw 35 841215 1 Plug 36 856295 1 Gasket 37 (841360) 2 Hose assembly 38 841363 1 Cap 39 841174 1 Filter retainer 40 948882 1 O-ring 41 (841383) 1 Bracket 42 955524 6 Hexagon screw 43 941907 6 Spring washer 44 955826 3 Hexagon nut 45 (841687) 1 Bracket 46 942421 1 Clamp 47 947224 1 Hexagon screw 48 941906 1 Spring washer 49 955541 1 Hexagon screw 50 (804533) 1 Nipple

7745640- 21- 54155524 500, 500A, 501A

SEE SEC.

NOTES Oil pump 856390 is sold only as a complete unit, Repl by 856390

54155517

Right SIDE Left side

Repl by 940100+955893 (818688)

See group 2B

46841

Upd:7/15/2022

Lubricating System

21 500A

Upd:7/15/2022

44232

7745640 -21 -54155522 500, 500A, 501A

Lubricating System

21

500A REF PART NO. QTY DESCRIPTION 1 856064 1 Oil pump 2 1 cover 3 941906 4 Spring washer 4 856065 1 Spring 5 (835376) 1 Spring 6 (835378) 1 Spring catch 7 2 gear 8 (835379) 4 Screw 9 835372 1 Oil strainer 10 835374 1 Sleeve 11 835373 1 Shaft 12 955550 1 Hexagon screw 13 835038 5 Stud 14 835368 5 Nut 15 841734 1 Baffle plate 16 945460 1 Tube 17 (835414) 1 Oil dipstick 18 (841543) 1 Tube 18A 955512 1 Hexagon screw 18B (841792) 1 Oil scavenging pipe 19 856437 1 Sump 20 855819 1 Gasket 21 855817 1 Reinforcing plate 855818 1 Reinforcing plate 22 855808 4 Stud 23 855596 4 Nut 24 855821 14 Screw 25 841215 1 Plug 26 856295 1 Gasket 27 835423 1 Filter retainer 28 (835502) 2 Screw 29 835440 1 Oil filter 30 856295 1 Gasket 31 841953 1 Gasket 32 954393 1 Hollow screw

7745640- 21- 54155522 500, 500A, 501A

SEE SEC.

NOTES Oil pump 856390 is sold only as a complete unit, Repl by 856390

54155516

L=711mm

Right SIDE Left side

Repl by 940100+955893

44232

Upd:7/15/2022

Lubricating System

21 501A

Upd:7/15/2022

44232

7745640 -21 -54155523 500, 500A, 501A

Lubricating System

21

501A REF PART NO. QTY DESCRIPTION 1 856064 1 Oil pump 2 1 cover 3 941906 4 Spring washer 4 856065 1 Spring 5 (835376) 1 Spring 6 (835378) 1 Spring catch 7 2 gear 8 (835379) 4 Screw 9 835372 1 Oil strainer 10 835374 1 Sleeve 11 835373 1 Shaft 12 955550 1 Hexagon screw 13 835038 5 Stud 14 835368 5 Nut 15 841734 1 Baffle plate 17 (835414) 1 Oil dipstick 18 841544 1 Tube 18A 955512 1 Hexagon screw 19 856437 1 Sump 20 855819 1 Gasket 21 855817 1 Reinforcing plate 855818 1 Reinforcing plate 22 855808 4 Stud 23 855596 4 Nut 24 855821 14 Screw 25 841215 1 Plug 26 856295 1 Gasket 27 835423 1 Filter retainer 28 (835502) 2 Screw 29 835440 1 Oil filter

7745640- 21- 54155523 500, 500A, 501A

SEE SEC.

NOTES Oil pump 856390 is sold only as a complete unit, Repl by 856390

54155516

Right SIDE Left side

Repl by 940100+955893

44232

Upd:7/15/2022

Carburetor

23 1 4

2

22 3

12 29

28

5 23

30

13

27

31

14

26

25

15 32

34 6

33 19 18 20 17 16

11

10 9

7

35 8

36

37

38

24

21

Upd:7/15/2022

46810

7745640 -23 -54155540 500, 500A, 501A

Carburetor

REF PART NO. QTY 1 841047 1 Carburetor 2 (841613) 2 Screw 3 841631 5 Screw 4 (841615) 2 Screw 5 (841616) 2 Metering needle 6 (841612) 1 Choke 7 (834990) 1 Vakuum switch 8 (841627) 2 Screw 9 948958 X Hose 10 3 Retainer 11 (826155) 3 Screw 12 (841626) 1 Screw 13 841620 1 Float 14 841622 1 Piston 15 (841624) 1 Spring 16 (834992) 1 Pipe connection 17 (834994) 1 Gasket 18 (835576) 1 Filter 19 (835577) 1 Spring 20 834991 1 Gasket 21 841631 3 Screw 22 (841850) 1 Baffle 23 855880 1 Accelerator pump 24 (856283) 2 Idling needle 25 856280 2 Nozzle 26 (856284) 2 Needle 27 (856285) 1 Return spring 28 (855889) 1 Repair kit 29 1 gasket 30 1 seal 31 1 needle valve 32 1 ball 33 1 gasket 34 2 seal 35 1 gasket 36 1 gasket 37 1 gasket 38 (856033) 1 Gasket

7745640- 23- 54155540 500, 500A, 501A

23 DESCRIPTION

NOTES

Secondary

L=100mm

Primary

See group 2B

46810

Upd:7/15/2022

Carburetor

23

6

1 7 2

2

16

15 5

4 3 18

11 17

2 14

2

19

22

20

23

13

9

21 24

25 8 26

2 27

2 10

28

12

Upd:7/15/2022

52701

7745640 -23 -54155539 500, 500A, 501A

Carburetor

REF PART NO. QTY 1 (841048) 1 Carburetor 2 (855253) 1 Screw kit 3 (835574) 1 Cap nut 4 841999 1 Fuel filter kit 5 (835577) 1 Spring 6 (841997) 1 Vakuum switch 7 948958 X Hose 8 (834987) 1 Choke 9 (841633) 2 Main jet 10 (826193) 2 Spring 11 (855251) 1 Accelerator pump 12 (856277) 2 Idling needle 13 (856278) 1 Nozzle 14 (841994) 1 Overhaul kit 15 1 gasket 16 1 gasket 17 1 seal 18 1 needle kit 19 1 gasket 20 1 strainer 21 1 packning 22 1 spring 23 1 Retainer 24 1 ball 25 1 gasket 26 1 gasket 27 1 gasket 28 (841031) 1 Gasket

7745640- 23- 54155539 500, 500A, 501A

23 DESCRIPTION

NOTES

L=100mm

See group 2B

52701

Upd:7/15/2022

Fuel System: 501A/MS4

23 501A

38

7

6

11 4 5 2

34

36

13A 35

13

9

37

3 1

10

34

12

13A

23

36

8 35 33

22

28

29

21

19 20 15

30

26

31

32

24 27

33

33

18

14

16 17 25

Upd:7/15/2022

46809

7745640 -23 -54155538 500, 500A, 501A

Fuel System: 501A/MS4

23

501A REF PART NO. QTY 1

DESCRIPTION

841047

1 Carburetor

2 3 4 5 6 7 8 9 10 11 12 13 13A 14

(855957) (834795) 950352 941906 (855746) 965175 (856033) (856403) 807184 949886 (856404) 940159 941907 826493

1 1 1 1 1 4 1 1 2 2 1 2 4 1

15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38

856031 835333 856030 841426 942336 835422 940162 (841356) 941149 834781 855686 855569 (855668) (855570) 841426 955295 941907 955782 (180303) 941522 835415 855902 948210 (856691)

1 1 1 2 2 1 2 1 X 1 1 1 1 1 2 3 3 3 3 X 2 2 X 1

7745640- 23- 54155538 500, 500A, 501A

Flame shield Stud Lock nut Spring washer Cap Flange screw Gasket Bracket Spacer sleeve Hexagon screw Bracket Hexagon screw Spring washer Fuel pump comps not spec.

Gasket Plate Gasket Screw Spring washer Push rod Hexagon screw Tube Hose Nipple Fuel filter Cap Tube Bracket Screw Hexagon screw Spring washer Hexagon nut Nipple Hose Rubber bushing Hose attachment Cable tie Decal

SEE SEC. 54155540 54155540 54155540 54155540

NOTES

(943629)

L=700mm

(943629)

L=2X240mm See group 2A See group 2A 501A,501/MS4

46809

Upd:7/15/2022

Fuel System

23 500A

Upd:7/15/2022

52702

7745640 -23 -54155537 500, 500A, 501A

Fuel System

23

500A REF PART NO. QTY 1 (841048) 1 Carburetor 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36

(855956) 834796 950352 941906 (835455) 941907 950373 (841031) 952075 835415 855902 941522 (841357) 826493 856031 835333 856030 841426 942336 835422 940162 (180303) 941149 (855668) 855686 834781 855569 (855570) 841426 955295 941907 955782 (855969) (856689)

1 1 1 1 4 4 4 4 1 1 2 2 X 1 1 1 1 1 2 2 1 2 3 X 1 1 1 1 1 2 3 3 3 1 1

7745640- 23- 54155537 500, 500A, 501A

DESCRIPTION

Flame shield Stud Lock nut Spring washer Stud Plug Spring washer Lock nut Gasket Plug Rubber bushing Hose attachment Hose Fuel pipe Fuel pump Gasket Plate Gasket Screw Spring washer Push rod Hexagon screw Nipple Hose Tube Fuel filter Nipple Cap Bracket Screw Hexagon screw Spring washer Hexagon nut Protection Decal

SEE SEC. 54155539 54155539

NOTES

See group 2B See group 2A See group 2A L=2X240mm

(818668)

(943629)

L=700mm

(943629)

52702

Upd:7/15/2022

Cooling System

26 500A, 501A

Upd:7/15/2022

44199

7745640 -26 -54155528 500, 500A, 501A

Cooling System

26

500A, 501A REF PART NO. QTY DESCRIPTION 1 835390 1 Water pump 2 841036 1 Gasket 3 (841209) 1 Plate 4 943629 6 Flange screw 5 952358 1 Plug 6 (952359) 1 Plug 7 (855283) 1 Pulley 8 (955655) 4 Hexagon screw 9 941907 4 Spring washer 10 835210 2 Gasket 11 940162 1 Hexagon screw 12 955536 2 Hexagon screw 13 955540 1 Hexagon screw 14 855373 1 Hose 15 961669 2 Hose clamp 16 841640 1 Seawater pump

17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46

856952

1 Seawater pump

966857 948324 942336 826421 826422 940115 955534 942336 955523 960141 941907 826423 961669 855485 477026 955537 942336 876305 835417 416033 (855486) 834906 961671 952970 961666 961610 (855567) (855568) (841307) 955534 942336

1 3 3 1 1 1 1 2 1 1 1 1 3 1 1 2 2 1 1 1 1 1 2 X 4 2 1 1 1 1 1

7745640- 26- 54155528 500, 500A, 501A

V-belt Hex. socket screw Spring washer Torque rod Rubber bushing Hexagon screw Hexagon screw Spring washer Hexagon screw Washer Spring washer Hose Hose clamp Thermostat housing Expansion plug Hexagon screw Spring washer Thermostat kit Gasket Sealing ring Lock ring Hose Hose clamp Hose Hose clamp Hose nipple Attaching clamp Attaching clamp Clamp Hexagon screw Spring washer

SEE SEC.

NOTES Replaced by water pump 856364, which contains 2 gaskets 835210.

Repl by 856364

54155536 54155536 54155536 54155536

Replaced by sea water pump 856952 and 3 screwS 948324.

See group 3

62°C

L=2X350mm

44199

Upd:7/15/2022

Cooling System

26 501A

Upd:7/15/2022

46929

7745640 -26 -54155529 500, 500A, 501A

Cooling System

26

501A REF PART NO. QTY DESCRIPTION 1 835390 1 Water pump 2 841036 1 Gasket 3 (841209) 1 Plate 4 955511 6 Hexagon screw 5 952358 1 Plug 6 (952359) 1 Plug 7 (855283) 1 Pulley 8 (955655) 4 Hexagon screw 9 941907 4 Spring washer 10 835210 2 Gasket 11 940162 1 Hexagon screw 12 955536 2 Hexagon screw 13 955540 1 Hexagon screw 14 949315 X Rubber hose 15 16 17

18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46

(855896) 961669 841640

1 Suction pipe 2 Hose clamp 1 Seawater pump

856952

1 Seawater pump

966857 948324 942336 826421 826422 940115 955534 942336 955523 960141 941907 826423 961669 855485 477026 955537 942336 876305 835417 416033 (855486) 834906 961671 952970 961666 961610 (841307) 955534 942336

1 3 3 1 1 1 1 2 1 1 1 1 3 1 1 2 2 1 1 1 1 1 2 X 4 2 1 1 1

7745640- 26- 54155529 500, 500A, 501A

V-belt Hex. socket screw Spring washer Torque rod Rubber bushing Hexagon screw Hexagon screw Spring washer Hexagon screw Washer Spring washer Hose Hose clamp Thermostat housing Expansion plug Hexagon screw Spring washer Thermostat kit Gasket Sealing ring Lock ring Hose Hose clamp Hose Hose clamp Hose nipple Clamp Hexagon screw Spring washer

SEE SEC.

NOTES Replaced by water pump 856364, which contains 2 gaskets 835210.

Repl by 856364

L=75mm SN 67511See group 4B 54155536 54155536 54155536 54155536

Repl by 856952

See group 3

62°C

L=2X350mm 54155531

46929

Upd:7/15/2022

Exhaust Manifold

26 501A

16 15

16 17

11

10

12 7 12

7 18

8 9 8 9 13

6

1 3

4

6

2

5 1

Upd:7/15/2022

14

45349

7745640 -26 -54155531 500, 500A, 501A

Exhaust Manifold

26

501A REF PART NO. QTY 1 855926 2 Exhaust pipe 2 477024 6 Expansion plug 3 856034 2 Gasket 4 942268 8 Hexagon screw 5 942547 4 Hexagon screw 6 942336 12 Spring washer 7 855384 2 Exhaust riser 8 477024 2 Expansion plug 9 856039 2 Gasket 10 192548 4 Hexagon screw 11 940186 4 Hexagon screw 12 941907 8 Spring washer 13 192154 2 Plug 14 961610 2 Hose nipple 15 834751 2 Exhaust hose 16 853012 8 Hose clamp 17 (841322) 2 Exhaust pipe elbow 18 965552 1 Bracket

7745640- 26- 54155531 500, 500A, 501A

DESCRIPTION

SEE SEC.

NOTES

Serial no 78795-

54155529 L=2X160mm

45349

Upd:7/15/2022

Exhaust Manifold

26 500A, 501A

Upd:7/15/2022

52703

7745640 -26 -54155530 500, 500A, 501A

Exhaust Manifold

26

500A, 501A REF PART NO. QTY DESCRIPTION 1 855926 2 Exhaust pipe 2 477024 6 Expansion plug 3 856034 2 Gasket 4 942268 8 Hexagon screw 5 942547 4 Hexagon screw 6 942336 12 Spring washer 7 2 exhaust riser 8 477024 2 Expansion plug 9 856039 2 Gasket 10 192548 4 Hexagon screw 11 940186 4 Hexagon screw 12 941907 8 Spring washer 13 192154 2 Plug 14 961610 2 Hose nipple 15 834751 2 Exhaust hose, Hose 16 17 18

853012 965552

8 Hose clamp 1 Bracket X muffler

7745640- 26- 54155530 500, 500A, 501A

SEE SEC.

NOTES

SN 78795-

Replaced by 1ea 855384, 2ea 940136 screw and 2ea 948828 screw.

54155528 For engine without silencer., L=2X160mm See group 2A For engine without silencer., See group 2A See group 9

52703

Upd:7/15/2022

Inlet Manifold

26 500A

Upd:7/15/2022

46917

7745640 -26 -54155532 500, 500A, 501A

Inlet Manifold

26

500A REF PART NO. QTY 1 856066 1 Inlet manifold 2 968145 2 Plug 3 856365 1 Gasket kit 4 835154 1 Gasket 5 855597 4 Screw 6 855824 8 Screw 7 1 lift eye 8 (841031) 1 Gasket 9 835630 1 Temperature sensor 10 834926 1 Cap 11 (855966) 1 Gasket 12 834928 1 Tube 13 834927 1 Gasket 14 940135 4 Hexagon screw 15 941907 4 Spring washer 16 952075 1 Plug 17 841261 X Sealant

7745640- 26- 54155532 500, 500A, 501A

DESCRIPTION

NOTES

See group 2C See group 3

See group 2C See group 9

46917

Upd:7/15/2022

Inlet Manifold

26 501A

5 4 5A 6

7

2 1

3A

8

3

9

Upd:7/15/2022

46928

7745640 -26 -54155534 500, 500A, 501A

Inlet Manifold

26

501A REF PART NO. QTY 1 (856076) 1 Inlet manifold 2 968145 1 Plug 3 856365 2 Gasket kit 3A 835154 1 Gasket 4 855597 4 Screw 5 855824 8 Screw 5A 941907 9 Spring washer 6 2 lift eye 7 (856033) 1 Gasket 8 835630 1 Temperature sensor 9 841261 X Sealant

7745640- 26- 54155534 500, 500A, 501A

DESCRIPTION

NOTES

See group 2C See group 3 See group 9

46928

Upd:7/15/2022

Inlet Manifold

26 501A

Upd:7/15/2022

46917

7745640 -26 -54155533 500, 500A, 501A

Inlet Manifold

26

501A REF PART NO. QTY 1 (856076) 1 Inlet manifold 2 968145 1 Plug 3 856365 1 Gasket kit 4 835154 1 Gasket 5 855597 4 Screw 6 855824 8 Screw 7 1 lift eye 8 (856033) 1 Gasket 9 835630 1 Temperature sensor 17 841261 X Sealant

7745640- 26- 54155533 500, 500A, 501A

DESCRIPTION

NOTES

See group 2C See group 3 See group 9

46917

Upd:7/15/2022

Sea Water Pump

26

1

7 6

2 13

11

8 9 4

12 5

3

10

Upd:7/15/2022

44201

7745640 -26 -54155536 500, 500A, 501A

Sea Water Pump

REF PART NO. QTY 1 856952 1 Seawater pump 2 1 housing 3 (841609) 1 Cap 4 21951334 1 Screw kit 5 856951 1 Bearing carrier 6 841608 1 Cam 7 841694 1 Screw 8 875811 1 Impeller kit 9 841610 1 Gasket 10 183861 1 Ball bearing 11 827247 1 Sealing ring

7745640- 26- 54155536 500, 500A, 501A

26 DESCRIPTION

44201

NOTES SN 4100126510-

Upd:7/15/2022

Sea Water Pump

26

1

7 6

2 13

11

8 9 4

12 5

3

10

Upd:7/15/2022

44201

7745640 -26 -54155535 500, 500A, 501A

Sea Water Pump

REF PART NO. QTY 1 841640 1 Seawater pump 2 1 housing 3 (841609) 1 Cap 4 21951334 1 Screw kit 5 (841607) 1 Bearing carrier 6 841608 1 Cam 7 841694 1 Screw 8 875811 1 Impeller kit 9 841610 1 Gasket 10 183861 1 Ball bearing 11 (841642) 1 Seal 12 827019 1 Washer 13 809444 1 Lock ring

7745640- 26- 54155535 500, 500A, 501A

26 DESCRIPTION

44201

NOTES Repl by 856952

Upd:7/15/2022

Control for Top Installation

276 500

19

26

1

29

30

24

26

2 18

20

28 22A 22 23

8

3

21

7 5

27

6

4 13 30 25 15 11 9

16 10 17

14 31 13

12

35 32 33 34

Upd:7/15/2022

45428

7745640 -276 -54170964 500, 500A, 501A

Control for Top Installation

276

500 REF PART NO. QTY DESCRIPTION 1 874734 1 Control 3807509 1 Control 3819899 1 Control 3819901 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 22A 23 24 25 26 27 28 29 30 31 32 33 34 35

(3581674) (3581666) (3582828) (3581670) (3582829) (3581677) 3581676 (3581668) 1336385 (3581688) (3581678) (3581680) (3581682) 3581681 (3582826) 3581675 3808284 (3581673)

3581687 3581686 3584000 3581669 (3581684) 3582830

(3581685) (3818851)

1 Control 1 Housing 1 Gasket 1 Plate 1 Friction washer 1 Disc 1 Spring 1 Guide lug 1 Spacer ring 1 Ring 1 Gear 1 Potentiometer 4 Washer 2 Screw 2 Nut 2 Washer 2 Screw 1 Gear lever 1 Ball Replaced by 3808284 1 Ball 1 Bearing 1 Washer 1 Disc spring 1 Washer 1 Adjusting screw 1 Plug 4 Nut 1 Decal Volvo Penta 1 Decal EDC 4 Stud 1 Plug Plastic, For 874734 1 Plug Stainless., For 3807509 1 Screw 5 Washer 1 Microswitch (873870) 2 Washer 2 Nut X Insulator See group 30 X Cable See group 30

7745640- 276- 54170964 500, 500A, 501A

NOTES For single installation., Black., (1140657), Replaced by 3819899 For single installation., Stainless., Replaced by 3819899 For single installation., Black., With neutralswitch., Attention! Do not connect the neutral switch, this may lead to loss of the reverse functionality.

For single installation., Stainless., With neutralswitch., Replaced by 3819899

45428

Upd:7/15/2022

Engine Speed Control

27 500A

3

4 5 6 8

7

11

1 9 10

2

6 5

Upd:7/15/2022

44223

7745640 -27 -54155541 500, 500A, 501A

Engine Speed Control

27

500A REF PART NO. QTY 1 X engine speed control 2 (834703) 1 Bracket 3 940159 2 Hexagon screw 4 941907 2 Spring washer 5 418531 4 Washer 6 403877 4 Rubber bushing 7 403894 2 Spacer sleeve 8 X control cable 9 (804274) 1 Tension spring 10 (834763) 1 Intermediate lever 11 955844 2 Hexagon nut

DESCRIPTION

7745640- 27- 54155541

44223

500, 500A, 501A

NOTES See group 9

See group 9

See group 9

Upd:7/15/2022

Engine Speed Control

27 501A

3

4 5 6 8

7

11

1 9 10

2

6 5

Upd:7/15/2022

44223

7745640 -27 -54155543 500, 500A, 501A

Engine Speed Control

27

501A REF PART NO. QTY DESCRIPTION NOTES 1 X engine speed control See group 9 2 834700 1 Bracket Replaced by bracket 856875 + lever 856859., For product designation 501A/MS4 SN-4100128694.

(856875) 1 Bracket For product designation 501A/MS4 SN 41001286953 940159 2 Hexagon screw 4 941907 2 Spring washer 5 418531 4 Washer 6 403877 4 Rubber bushing 7 403894 2 Spacer sleeve 8 X control cable See group 9 9 (804274) 1 Tension spring 10 (856682) 1 Intermediate lever For product designation 501A/MS4 SN-4100128694.

(856859) 1 Intermediate lever For product designation 501A/MS4 SN 410012869511 955844 2 Hexagon nut

7745640- 27- 54155543 500, 500A, 501A

44223

Upd:7/15/2022

Engine Speed Control

27 501A

3

4 5 6 8

7

11

1 9 10

2

6 5

Upd:7/15/2022

44223

7745640 -27 -54155542 500, 500A, 501A

Engine Speed Control

27

501A REF PART NO. QTY DESCRIPTION 1 X engine speed control 2 834700 1 Bracket (856875) 1 Bracket 3 940159 2 Hexagon screw 4 941907 2 Spring washer 5 418531 4 Washer 6 403877 4 Rubber bushing 7 403894 2 Spacer sleeve 8 X control cable 9 (804274) 1 Tension spring 10 (856682) 1 Intermediate lever (856859) 1 Intermediate lever 11 955844 2 Hexagon nut

7745640- 27- 54155542 500, 500A, 501A

NOTES See group 9 Replaced by bracket 856875 + lever 856859., SN-4100128694 SN 4100128695-

See group 9 SN-4100128694 SN 4100128695See group 9

44223

Upd:7/15/2022

Alternator

30

21

1

2

3

6

6 7 5

4

10

9 15 16

18

17

14 11 8

19 20

12 13

Upd:7/15/2022

45669

7745640 -30 -54155549 500, 500A, 501A

Alternator

30

REF PART NO. QTY DESCRIPTION 1 858838 1 Alternator 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

20 21

(840625) 840626 1696944 (840629) 864351 (840631) 858840

1 1 1 1 1 1 1 1 1 1 1 1 1 1

(859312) 840632 (859312) 955779 965483 945407 941904 840634

6 1 2 1 2 1 1 1

(859421) 6212688 840621 860432

7745640- 30- 54155549 500, 500A, 501A

rotor Stator Mounting kit Fan housing Ball bearing housing Mounting kit Screw kit Diode bridge Bearing race Ball bearing Protecting casing Governor, governor with brush holder Screw Brush retainer Screw Hexagon nut Flange nut Flange nut Spring washer Guide

NOTES For 12 voltage electric system., Also available as an exchange part., 14V 50A

(848402)

(859419)

(M4) w (M5) d+, B(M6) b+ (For M4) w

45669

Upd:7/15/2022

30

Alternator and Installation Components

500A, 501A

Upd:7/15/2022

44194

7745640 -30 -54155546 500, 500A, 501A

Alternator and Installation Components

30

500A, 501A REF PART NO. QTY 1

2 3 3A 4 5 6 7 8 9 10 11 12 13 14 15 16

DESCRIPTION

858838

1 Alternator

841813 855390 955534 (835913) 955700 950375 840638 858968 955781 941906 941906 941905 955781 955780 466735 955298 941907

1 1 1 1 1 1 1 1 2 2 1 1 1 1 1 1 1

7745640- 30- 54155546 500, 500A, 501A

Pulley Tensioner Hexagon screw Anchorage Hexagon screw Lock nut Charge distributor Junction block Hexagon nut Spring washer Spring washer Spring washer Hexagon nut Hexagon nut Tensioner Hexagon screw Spring washer

SEE SEC. NOTES 54155549 54155549 54155549 54155549 For 12 voltage electric system., Also available as an exchange part.

54155549 SN 7137254155549 SN 67511-

Repl by 858968

+

44194

Upd:7/15/2022

30

Alternator and Installation Components

501A

Upd:7/15/2022

45161

7745640 -30 -54155547 500, 500A, 501A

Alternator and Installation Components

30

501A REF PART NO. QTY DESCRIPTION 1 858838 1 Alternator

2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

841813 855390 955534 (835913) 955700 950375 840638 858968 955781 941906 941905 941907 955781 955780 466735 955298 941907

7745640- 30- 54155547 500, 500A, 501A

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

Pulley Tensioner Hexagon screw Anchorage Hexagon screw Lock nut Charge distributor Junction block Hexagon nut Spring washer Spring washer Spring washer Hexagon nut Hexagon nut Tensioner Hexagon screw Spring washer

SEE SEC. NOTES 54155549 For 12 voltage electric system., Also available as an exchange part., 14V 50A 54155549 SN 7137254155549 SN 67511-

Repl by 858968

+

45161

Upd:7/15/2022

Cables and Terminals

30 500A, 501A

Upd:7/15/2022

44197

7745640 -30 -54155554 500, 500A, 501A

Cables and Terminals

30

500A, 501A REF PART NO. QTY DESCRIPTION 1 (964131) X Electric cable, cable

2

3

(964132)

X Electric cable, cable

(964135)

X Electric cable, cable

(964136)

X Electric cable, cable

954443 954444 954445 (965754) (954446) (954447) (954448) (954449) (954450) (961792)

X X X X X X X X X X

(961795)

X Electric cable, cable

(961794)

X Electric cable, cable

(961798)

X Electric cable, cable

(961800)

X Electric cable, cable

(964142)

X Electric cable, cable

954451 (954452) (954453) (954455) (954456) (954458) 954461 (954464) (954465) (954463) 954467 954469 (954471) 954485 (954500) 954502 862989 862991 (863657) (842092) 846273 (842093) (843084) 846639 842091 844578 (842090) (843085) (846345) 846346 (185501) (949988) (185506) (185507)

X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X

7745640- 30- 54155554 500, 500A, 501A

NOTES Ivory/black RK 0,75mm² Ivory/red RK 0,75mm² Green/black RK 0,75mm² Green/red RK 1,5mm², black RK 1,5mm², brown RK 1,5mm², red RK 1,5mm², purple RK 1,5mm², yellow RK 1,5mm², green RK 1,5mm², blue RK 1,5mm², grey RK 1,5mm², ivory RK 1,5mm² Ivory/black RK 1,5mm² Ivory/blue RK 1,5mm² Ivory/green RK 1,5mm² Green/blue RK 1,5mm² Blue/yellow RK 1,5mm² Green/yellow RK 2,5mm², black RK 2,5mm², brown RK 2,5mm², red RK 2,5mm², green RK 2,5mm², blue RK 2,5mm², ivory RK 4mm², red RK 4mm², blue RK 4mm², grey RK 4mm², green RK 6mm², black RK 6mm², red RK 6mm², green RK 16mm², red RK 25mm², red RK 35mm², red 2X1,5mm² class 19X1,5mm² class Armoured, 2X1,5mm² class 3X1,5mm² class 4X1,5mm² class 7X1,5mm² class 12X1,5mm² class 16X1,5mm² class 2X2,5mm² class 4X2,5mm² class 3X6mm² class 3X16mm² class 2X6+2X1,5mm² class 2X16+2X1,5mm² class D=9mm, i.d=8mm D=11,5mm, i.d=8mm D=6mm, i.d=5mm D=11mm, i.d=10mm

Electric cable Electric cable Electric cable Electric cable Electric cable Electric cable Electric cable Electric cable Electric cable Electric cable, cable

Electric cable Electric cable Electric cable Electric cable Electric cable Electric cable Electric cable Electric cable Electric cable Electric cable Electric cable Electric cable Electric cable Electric cable Electric cable Electric cable Cable Cable Cable Cable Cable Cable Cable Electric cable Cable Cable Cable Cable Cable Cable Hose Hose Hose Hose 44197

Upd:7/15/2022

Cables and Terminals

30

500A, 501A REF PART NO. QTY (185509) X Outer casing 4 (899751) X Cable mark 5 948210 X Cable tie (335146) X Cable tie 6 942659 X Terminal block 942660 X Terminal block (942558) X Terminal block (942661) X Terminal block (942662) X Terminal block 7 182010 X Coupling piece 190128 X Coupling piece (926219) X Coupling piece

8

9

10 11

12

13 14 15 16

17

18 19 20

(941412) (956924) 956927 956928 (881516) (881519) (949591) 881492 881506 881493 881495 881512

X X X X X X X X X X X X

Coupling piece Terminal Terminal Terminal Terminal Terminal Terminal Terminal Terminal Terminal Terminal Terminal

940331 940335 881508 881496

X X X X

Terminal Terminal Terminal Terminal

881494 (881497) 940333 881502 940336 881498 940337 (11426) 949404 949210 881483 881484 (949204) 881485 881486 853015 941730 881491

Terminal Terminal Terminal Terminal Terminal Terminal Terminal Cable terminal Terminal Terminal Terminal Terminal Terminal Terminal Terminal Cable terminal Terminal Terminal

881489 (881511) (881509) (881505) (943799) 881487 881488 881518 839328 (941449) (941090)

X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X

944485

X Terminal, flat pin

7745640- 30- 54155554 500, 500A, 501A

DESCRIPTION

NOTES D=19mm, i.d=15mm For ground wire, For cable area 1-2,5mm² Nylon Al 4-way.

6-Way 8-way.

10-WAY. 12-way.

2-way., Max 15mm² 5-way., Max 15mm² 6-Way, (182008) Max 20mm² 3-way., Max 20mm² For cable area 0,5-1,5 mm², I.d=3,7mm D=5,6mm For cable area 1,5-2,5mm²., I.d=3,7mm D=17mm For cable area 1,5-2,5mm²., I.d=4,3mm D=18mm For cable area 0,5-1,5 mm², I.d=3,5mm D=5,5mm For cable area 2,7-6,6mm², I.d=3,7mm D=7,1mm For cable area 6,5-10,5mm²., I.d=4,3mm D=8mm For cable area 0,75-2,0mm²., I.d=4,3mm D=8,7mm For cable area 3,0-6,0mm²., I.d=4,3mm D=9,5mm For cable area 1,5-2,5mm²., I.d=5,2mm D=8,7mm For cable area 3,0-6,0mm²., I.d=5,2mm D=9,5mm For cable area 10,5-16,5mm², (958235) I.d=5,2mm D=15,9 For cable area 6,1-10mm², I.d=5,3mm D=10mm For cable area 16mm², I.d=6,5mm D=16mm For cable area 1,5-2,5mm²., I.d=6,7mm D=11,9mm For cable area 3,0-6,0mm²., I.d=6,7mm D=12,7mm I.d=6,7mm D=15,9mm For cable area 1,5-2,5mm²., I.d=8,3mm D=11,9mm For cable area 3,0-6,0mm²., I.d=8,3mm D=12,7mm For cable area 6,5-10,5mm²., I.d=8,3mm D=15,1mm For cable area 10,5-16,0mm²., I.d=8,3mm D=15,9mm For cable area 16mm², I.d=8,4mm D=14mm For cable area 3,0-6,0mm²., I.d=10,5mm D=15,4mm For cable area 10,5-16,0mm²., I.d=10,5mm D=15,9mm For cable area 0,75-2,5mm², I.d=4,5mm D=8mm For cable area 1-2,5mm², L=6,4mm b=5,6mm For cable area 0,75-1mm², L=7,4mm b=6,5mm For cable area 1,5-2,5mm²., L=7,7mm b=7,6mm For cable area 3,0-6,0mm²., L=7,7mm b=7,6mm For cable area 1-2,5mm², L=7,7mm b=7,4mm For cable area 1,5-2,5mm²., L=7,7mm b=7,6mm For cable area 3,0-6,0mm²., L=7,7mm b=7,6mm For trim instrument.

For cable area 1,5-2,5mm²., L=7,7mm b=6,4mm For cable area 1,5-2,5mm²., L=7,7mm b=7,6mm For cable area 0,5-1,5 mm², L=6,2mm b=5,6mm For cable area 1-2,5mm², L=7,6mm b=7,6mm For cable area 3,0-6,0mm²., I.d=4,4mm D=8mm For cable area 1,5-2,5mm²., I.d=4,4mm D=9,8mm For cable area 1,5-2,5mm²., I.d=5,2mm D=8,7mm For cable area 16mm²., L=8mm b=6,3mm For cable area 1,5-2,5mm²., L=15,7mm b=6,3mm For cable area 3,0-6,0mm²., L=15,7mm b=6,3mm For cable area 1,5-2,5mm²., L=10mm b=6,3mm L=16,3mm b=6,3mm I.d=3,7mm b=6,3mm 9 I.d=4,1mm b=6,3mm Straight I.d=5,2mm b=6,3mm

Terminal Terminal Terminal Terminal Terminal Terminal Terminal Terminal Tab Terminal Terminal, flat pin

44197

Upd:7/15/2022

Cables and Terminals

30

500A, 501A REF PART NO. QTY

DESCRIPTION

21 22

942888 829311 942429 847041

X X X X

23

849959 847040

X Terminal X Terminal, pin

24

849958 948291

X Terminal X Terminal

965824 844280 954505 954506 (956956) 956958 956960 944221 858283 949371 944306 940336

X Terminal X Clip X Terminal Terminal X Splice X Splice X Splice X Housing X Tape X Terminal X Connector X Terminal

25 26 27

28 29 30 31 32

7745640- 30- 54155554 500, 500A, 501A

NOTES Straight I.d=5,2mm b=6,3mm45 I.d=5,2mm b=6,35mm4 For cable area 1,5-2,5mm²., I.d=1,8mm L=14,4mm For 846612 Repl by 849959 For 846612 For 846647 Repl by 849958 For 846647 For cable area 2,5-4,5mm², D=3,56mm L=12,5mm Repl by 965824 For 1608765 L=61mm Marked Marked + For cable area 0,5-1,5 mm², L=26mm For cable area 1,5-2,5mm²., L=26mm For cable area 3,0-6,0mm²., L=28mm For 881489

Terminal Terminal Terminal Terminal, Sleeve

For 1598753 For cable area 16mm²., I.d=8,4mm D=14mm

44197

Upd:7/15/2022

Distributor

30

1 2

3

4

5

Upd:7/15/2022

46869

7745640 -30 -54155548 500, 500A, 501A

Distributor

REF PART NO. QTY 1 (856794) 1 Distributor 2 841070 1 Cover 3 855845 1 Rotor 4 855910 1 Sensor 5 841295 1 Overhaul kit

7745640- 30- 54155548 500, 500A, 501A

30 DESCRIPTION

46869

Upd:7/15/2022

Electrical Equipment and Instruments

30 500A, 501A

20

19

23 22

16 17 15

13 25

26

38

34

36

32 35

14

24

44

33 39 12

21 56

27

11

10

38

37A

40

38

37

53A

53 52

46A

43 43A 42 28

51

48 49 45

38

41

30

50

47

54 55

9A 1

18

6 4 3

29

18

46

7

30

5 31

2 8 9

Upd:7/15/2022

52700

7745640 -30 -54155544 500, 500A, 501A

Electrical Equipment and Instruments

30

500A, 501A REF PART NO. QTY DESCRIPTION 1 855326 1 Starter motor 2 3 4 5 6 7 8 9 9A 10

835424 835425 942336 855315 940113 941907 941906 955825 (841194)

11 12 13

966857 835630 835649 (856794)

1 1 1 1

Screw Screw Spring washer Anchorage Hexagon screw Spring washer Spring washer Hexagon nut Adjusting washer alternator drive belt temperature sender V-belt Temperature sensor Temperature sensor Distributor

14 15 16 17 18 19

835154 841530 855824 941744 948210 856771

1 1 1 1 X X

Gasket Retainer Screw Washer Cable tie Ignition cable

20

856771

X Ignition cable

21 22 23 24 25 26 27 28 29 30 31 32 33 34

876047 855706 (834772)

(856881) 856882 (856672)

2 1 2 1 1 1 1 2 2 3 2 1 1 1 1 1 2 1 4 1 X X X 1

(856673)

1 Instrument panel

(856820)

1 Instrument panel

942810 955534 942336 943629 1585449 852986 860212

1 1 1 1 1 1 1

35 36 37 37A 38 39 40 41

42 43 43A 44 45 46 46A

(1219561) (834371) 834784 (835429) (835428) 943629 (835427) 835980 809109 834920 834921 841178 950013 856762 (965364) (856727)

1 1 2 1 1 1 1 1 X 1

7745640- 30- 54155544 500, 500A, 501A

Spark plug kit Ignition coil Nut bracket Clamp Screw Resistor Retainer Retainer Flange screw Retainer Nipple Elbow nipple Oil pressure sensor Oil pressure sensor Automatic fuse Cross recessed screw Bracket Hexagon screw Wiring harness cable and terminals Extension cable Extension cable Instrument panel

SEE SEC. NOTES 54155550 Also available as an exchange part.

54155550

54155546

54155548 54155548

See group 2B See group 2B For fly bridge.

(856699)

All ignition cables partno 856771 which are 1000mm and should be cut off in suitable lengths., L=1000mm All ignition cables partno 856771 which are 1000mm and should be cut off in suitable lengths., L=1000mm

See group 2D

(841426)

For fly bridge.

40A

54155554

54155553 54155553 54155553 54155553 54155553 54155553

Clamp Hexagon screw Spring washer Flange screw Gasket Current bar Current bar

L=3000mm L=6000mm USA, early type Eur, early type Late type

(841426) Repl by 860212

52700

Upd:7/15/2022

Electrical Equipment and Instruments

30

500A, 501A REF PART NO. QTY DESCRIPTION 47 855330 1 Spacer nut 48 855798 1 Protecting sleeve 49 940109 1 Toothed washer 50 970943 1 Hexagon screw 51 856355 1 Fuse 52 941906 1 Spring washer 53 955781 2 Hexagon nut 53A 853572 1 Protective cap 54 941905 2 Spring washer 55 955780 2 Hexagon nut 56 841177 1 Relay

7745640- 30- 54155544 500, 500A, 501A

SEE SEC.

NOTES

55A (853502)

52700

Upd:7/15/2022

Electrical Equipment and Instruments

30 501A

16

19

15 18 13 14 12

23 10 21

22

30

26 29 25 11 25A

27

28

20

32 31

8

17

5

24 9

7

4

6

29B

33 2 3 30

1

36 39

35

29A

37 41

45

43

46 42

38

40

34

47 44

43

Upd:7/15/2022

52699

7745640 -30 -54155545 500, 500A, 501A

Electrical Equipment and Instruments

30

501A REF PART NO. QTY DESCRIPTION 1 855334 1 Starter motor X components not spec.

2 940134 2 Hexagon screw 3 941909 2 Spring washer 4 855330 1 Spacer nut 5 841177 1 Relay 6 1 alternator with installation components 7 966857 1 V-belt 8 835630 1 Temperature sensor 835649 1 Temperature sensor 9 841890 1 Switch 835649 1 Temperature sensor 10 (856794) 1 Distributor 11 12 13 14 15

835154 841530 855824 941744 856771

1 1 1 1 X

16

856771

X Ignition cable

17 18 19 20 21 22 23 24 25 25A 26

876047 855706 (834772)

943629 (856881) 856882 (856672)

2 1 2 1 1 1 1 1 1 1 1 1 1 1 2 1 4 1 X 1 X X 1

(856673)

1 Instrument panel

(856820)

1 Instrument panel

(852049) (852093) 956050 955890 955778 948210 (835429) (835428) 955511 (835427) 955534 942336

1 1 2 2 2 X 2 2 3 2 1 1

27 28 29 29A 29B 30 31 32 33 34

35 36 37 38 39 40 41 42 43 44 45 46

(1219561) (834371) (835999) 834784 (841891) (16325) 834920 834921 841599 841178 950013 856762 (965364) (856727)

7745640- 30- 54155545 500, 500A, 501A

SEE SEC.

54155547

54155548 54155548

Gasket Retainer Screw Washer Ignition cable

Spark plug kit Ignition coil Nut bracket Clamp Screw Series resistance Resistor Nipple Plug Oil pressure sensor Oil pressure sensor Pressure monitor Automatic fuse Cross recessed screw Bracket Hexagon screw Wiring harness cables and terminals Flange screw Extension cable Extension cable Instrument panel

NOTES Also available as an exchange part.

See group 2B For fly bridge., See group 9 See group 2A For fly bridge., See group 9 501A/MS4

All ignition cables partno 856771 which are 1000mm and should be cut off in suitable lengths., L=1000mm All ignition cables partno 856771 which are 1000mm and should be cut off in suitable lengths., L=1000mm

See group 2D

For fly bridge.

40A

54155554

54155553 54155553 54155553 54155553 54155553 54155553

Cable trunk Bracket Cross recessed screw Washer Hexagon nut Cable tie Retainer Retainer Hexagon screw Retainer Hexagon screw Spring washer

(841426) L=3000mm L=6000mm USA, early type Eur, early type Late type

(835369)

52699

Upd:7/15/2022

Electrical Equipment and Instruments

30

501A REF PART NO. QTY 47 942810 1 Clamp

7745640- 30- 54155545 500, 500A, 501A

DESCRIPTION

SEE SEC.

52699

NOTES

Upd:7/15/2022

Electrical Materials

30 500A, 501A

Upd:7/15/2022

44195

7745640 -30 -54155555 500, 500A, 501A

Electrical Materials

30

500A, 501A REF PART NO. QTY 1 959046 X Housing 2 (855281) X Protecting sleeve, rubber cap

947848

X X X X X X X X X X X X X X X

(949181)

X Receptacle housing, receptacle housing

958208

X Housing, receptacle housing

949597

X Housing

943511

X Housing, protecting sleeve

13 14 15

1578937 958210 945469 (963374)

X X X X

Housing Housing Housing Housing, receptacle housing

16 17 18 19 20 21 22 23 24

(948854) 1214948 958213 958212 (941104) (941105) 945830 945831 944077 (853014) 948294

X X X X X X X X X X X

Receptacle housing Housing Housing Housing Housing Housing Socket housing Tab housing Housing Receptacle housing Housing, insulator

25 26 27 28 29 30 31 32 33 34 35 36 37

948995 846615 846612 846613 846647 846613 1608765 1608766 1598753 1307048 1307049 846611 (853498)

X X X X X X X X X X X X

Housing Sealing ring Housing Unloading cable Block Unloading cable Insulator Seal Insulator Housing Housing Housing Anode kit, insulator

3 4 5 6 7 8 9 10 11 12

829200 76614 673580 941269 821053 (823759) (1576005) (1573077) (831966) (844278) (844279) 847005 847005

DESCRIPTION

7745640- 30- 54155555 500, 500A, 501A

NOTES (841234) D=16mm D=14mm D=16mm D=6mm

Protective cap Protective cap Terminal cover Plug Protecting bushing Rubber bushing Rubber cover Casing Protective cap Insulation Insulation Sealing collar Sealing collar Housing Housing, receptacle housing

D=25mm D=35mm

L=88mm b=32,5mm Black, for (844280) Red, for (844280) L=4,6mm D=3,0mm L=100mm D=20mm 1-way., For958208 1-way., L=20mm H=6mm B=7,8mm 1-way., L=24mm H=7mm B=10,2mm 1-way., For958207 L=24mm H=8,2mm b= 1-way., L=24,5mm H=6,1mm B=8,8mm 1-way., L=24mm H=7,4mm, B=10mm 2-way 2-way 3-way., L=23mm 3-way., L=24mm For881485 3-way.

5-way.

4-way.

4-way.

8-way.

8-way.

11-way.

11-way.

8-way.

For trim instrument., 9-pole 9-pol Incl.in 853032 2-way.

16-way 16-way For 965824 For 1608765 For 949371

3-pol Incl.in 853032

44195

Upd:7/15/2022

Instrument Panel

30

Upd:7/15/2022

45664

7745640 -30 -54155553 500, 500A, 501A

Instrument Panel

30

REF PART NO. QTY DESCRIPTION 1 (856820) 1 Instrument panel 2 (856789) 1 Instrument panel 3 856805 1 Ring 4 858643 3 Front ring 5 828803 3 Guide ring 6 856808 1 Tachometer 7 863945 1 Bulb socket 8 863946 1 Bulb 9 856811 1 Thermometer 10 863945 1 Bulb socket 11 863946 1 Bulb 12 856812 1 Pressure gauge 13 863945 1 Bulb socket 14 863946 1 Bulb 15 863930 1 Voltmeter 16 863945 1 Bulb socket 17 863946 1 Bulb 18 856659 1 Starter switch 19 (3814511) 2 Key 20 1 nut 21 1 front ring 22 828585 1 Toggle switch 23 828586 1 Nut 24 841073 2 Fuse holder 25 (841518) 2 Fuse 26 X cables and terminals 27 949947 1 Cross recessed screw 28 941904 1 Spring washer 29 828647 4 Screw

7745640- 30- 54155553 500, 500A, 501A

SEE SEC.

NOTES

State key code when ordering

8A 54155554

45664

Upd:7/15/2022

Instrument Panel

30

1 12

14

13

18

17 6

6A 6B

5 5A 5B 8

3A 3B 3 2

15

4A

16

4B

7A 7B

10 11 9

4 7

Upd:7/15/2022

44192

7745640 -30 -54155551 500, 500A, 501A

Instrument Panel

30

REF PART NO. QTY DESCRIPTION 1 (856672) 1 Instrument panel 2 (856530) 1 Instrument plate 3 (835655) 1 Oil pressure gauge 3A 841954 1 Bulb socket 3B 942571 1 Bulb 4 (835654) 1 Thermometer 4A 841954 1 Bulb socket 4B 942571 1 Bulb 5 841938 1 Tachometer 5A (841955) 1 Bulb socket 5B 182055 1 Bulb 6 835656 1 Voltmeter 6A 841954 1 Bulb socket 6B 942571 1 Bulb 7 (841250) 1 Fuel gauge 7A (841994) 1 Overhaul kit 7B 942571 1 Bulb 8 856659 1 Starter switch 9 (3814511) 2 Key 10 1 nut 11 1 front nut 12 841073 2 Fuse holder 13 (841518) 2 Fuse 14 (875819) 1 Switch 15 843002 1 Nut 16 (837726) 1 Knob 17 (944540) 4 Screw 18 X cables and cable terminals

7745640- 30- 54155551 500, 500A, 501A

SEE SEC.

NOTES

(192451)

(192451)

(192451)

State key code when ordering

54155554 54155554

44192

Upd:7/15/2022

Instrument Panel

30

1 12

14

18

13 17 6

6A 6B

5 5A 5B

8

3A 3B 3 2

4A

15 4B

16

10 7 11 9

4

Upd:7/15/2022

44198

7745640 -30 -54155552 500, 500A, 501A

Instrument Panel

REF PART NO. QTY 1 (856673) 1 Instrument panel 2 (841075) 1 Instrument plate 3 (835655) 1 Oil pressure gauge 3A 841954 1 Bulb socket 3B 942571 1 Bulb 4 (835654) 1 Thermometer 4A 841954 1 Bulb socket 4B 942571 1 Bulb 5 841938 1 Tachometer 5A (841955) 1 Bulb socket 5B 182055 1 Bulb 6 835656 1 Voltmeter 6A 841954 1 Bulb socket 6B 942571 1 Bulb 7 (856348) 1 Cap 8 856659 1 Starter switch 9 (3814511) 2 Key 10 1 nut 11 1 front nut 12 841073 2 Fuse holder 13 (841518) 2 Fuse 14 (875819) 1 Switch 15 843002 1 Nut 16 (837726) 1 Knob 17 (944540) 4 Screw 18 X cables and terminals

7745640- 30- 54155552 500, 500A, 501A

30 DESCRIPTION

SEE SEC.

NOTES

(192451)

(192451)

(192451)

State key code when ordering

54155554

44198

Upd:7/15/2022

Starter Motor

30

15

14

9 7 6A

10

10

6

8

2

1 11

5 13 12

3

4

Upd:7/15/2022

44193

7745640 -30 -54155550 500, 500A, 501A

Starter Motor

REF PART NO. QTY 1 855326 1 Starter motor 2 1 housing 3 855361 1 Starter pinion 4 1 rotor 5 1 bearing 6 872979 1 Solenoid 6A 855359 1 Spring 7 826032 2 Spring 8 (818948) 2 Carbon brush 9 818720 2 Carbon holder kit 10 818718 2 Carbon holder 11 1 cover 12 1 nut 13 1 washer 14 2 washer 15 2 screw

7745640- 30- 54155550 500, 500A, 501A

30 DESCRIPTION

44193

NOTES Also available as an exchange part.

Upd:7/15/2022

Fuel Tank Sender, EVC

382 500

Upd:7/15/2022

48765

7745640 -382 -54169458 500, 500A, 501A

Fuel Tank Sender, EVC

382

500 REF PART NO. QTY 1 874840 1 Sensor, set 2 874807 1 Cable kit 3 873772 1 Tank sensor 4 89865 1 Gasket 5 (834480) 1 Flange 6 969407 4 Six point socket scr 956081 1 Cross recessed screw 7 834481 5 Gasket 8 1 Flange

DESCRIPTION

7745640- 382- 54169458

48765

500, 500A, 501A

NOTES L=6.0m

L=16mm L=25mm

Upd:7/15/2022

Tank Meter Kit for Fresh Water

382 500

5

1

6

2

4

3

Upd:7/15/2022

48736

7745640 -382 -54170822 500, 500A, 501A

Tank Meter Kit for Fresh Water

382

500 REF PART NO. QTY 1 3809098 1 Level sensor, set 2 834389 1 Tank sensor 3 89865 1 Gasket 4 (834480) 1 Flange 5 956078 4 Cross recessed screw 956081 1 Cross recessed screw 6 834481 5 Gasket

7745640- 382- 54170822 500, 500A, 501A

DESCRIPTION

NOTES

L=16mm (956078) L=25mm

48736

Upd:7/15/2022

Connecting Components Reverse Gear MS4A, MS4B

44 501A

7

8

6

5

11 13

9

10

2B

1

4 3

2A 2 12

Upd:7/15/2022

1

45298

7745640 -44 -54155559 500, 500A, 501A

Connecting Components Reverse Gear MS4A, MS4B

44

501A REF PART NO. QTY 1 853397 1 Reverse gear 853781 1 Reversing gear 854900 854901 2 2A 2B 3 4 5 6 7 8 9 10 11 12 13

940160 941909 (855896) 842913 946544 965556 952637 955781 946544 852968 842913 946544

1 Reversing gear 1 Reversing gear components 6 Hexagon screw 6 Spring washer 1 Suction pipe 1 Sealing ring 2 Flange screw 1 Bracket 1 Clamp 1 Hexagon nut 2 Flange screw 1 Coolant pipe 1 Sealing ring 1 Flange screw X propeller shaft flange X cooling water intake

7745640- 44- 54155559 500, 500A, 501A

DESCRIPTION

NOTES Ratio 1,54:1 Ratio1,93:1. early type Late type Ratio 1,54:1 Ratio 1,93:1 See group 4B

SN70547-

See group 9 See group 9

45298

Upd:7/15/2022

Connecting Components, Drive SP-A, SP-A1, SP-A2, DP-A, DP-A1, DP-A2

44 500A, 501A

1 62

83

28

23

63 81

30

31 32

82 29 17 85 87

15 16

86 84 110

10

80

49 39

36

37

48 38

20

40

35 19

2 21

18

33

6

34 47

12 11

71 3 73

8

13

1

27 26 25

92 89

70 88

7

14

22

9

85

76

87

93

4

79 78

5

77

96 24

97

95

73

99 100

90

72

57 59 58 56

66

98 91

67

44

60 61

69

68

65

64

56 55

94

55

51 52

43

102

75

74

41

45

54

46

101

50

111

53

42 103

104

108 50 106 105 107

Upd:7/15/2022

109

46901

7745640 -44 -54155557 500, 500A, 501A

Connecting Components, Drive SP-A, SP-A1, SP-A2, DP-A, DP-A1, DP-A2

44

500A, 501A REF PART NO. QTY DESCRIPTION 1 876150 1 Transom shield 2 853864 1 Bushing 3 853863 1 Bushing 4 854066 1 Steering yoke 5 853048 1 Bushing 6 854063 1 Gear segment 7 853759 1 Screw 8 (852827) 1 Sign 9 853760 1 Rivet nut 10 852984 1 Driving wheel 11 853017 1 Steering arm 12 949368 1 Bushing 13 914169 1 Lubricating nipple 14 839195 1 Ring 15 851430 1 Bushing 16 966207 1 Sealing ring 17 925050 1 O-ring 18 959241 1 Hex. socket screw 19 942336 1 Spring washer 20 853706 1 Type plate 21 804269 2 Drive screw 22 853982 6 Stud 853595 6 Stud 23 949668 1 Cable tie 24 852868 1 Sealing strip 25 854133 1 Rubber cushion 26 960148 2 Washer 27 971089 2 Lock nut 28 828726 1 Sensor 29 955991 1 O-ring 30 853039 1 Bracket 31 940199 1 Hexagon screw 32 941907 1 Spring washer 33 852775 1 Cable attachment 34 941908 2 Spring washer 35 955320 2 Hexagon screw 36 (852786) 1 Link rod 37 913158 1 Clevis pin 38 853160 1 Lock washer 39 (852788) 1 Bolt 40 907861 1 Split pin 41 875847 1 Hose kit 42 853548 1 Hose clamp 43 854555 1 Hose 44 852771 1 Coolant pipe 45 940100 2 Hexagon screw 46 941906 2 Spring washer 47 897745 1 Gasket 48 839091 1 Protecting hose 49 952635 1 Clamp 50 853439 2 Hydraulic cylinder 854610 2 Hydraulic cylinder 51 852830 1 Tube 52 852832 1 Tube 53 852879 2 Plug 54 854752 1 Set 55 854710 1 Hydraulic hose 854711 1 Hydraulic hose 56 925053 4 O-ring 57 852879 2 Plug 58 852748 2 Pin 59 853060 2 Flange screw 60 853100 2 Lock nut 7745640- 44- 54155557 500, 500A, 501A

SEE SEC.

NOTES

(852950)

SN 1101592794-

SN-1101591651 Note, SN 1101591652-

(963107)

Repl by 875847

Repl by 854610

SN 1101592794Front Rear

46901

Upd:7/15/2022

Connecting Components, Drive SP-A, SP-A1, SP-A2, DP-A, DP-A1, DP-A2

44

500A, 501A REF PART NO. QTY DESCRIPTION 61 853059 2 Washer 62 852839 2 Hose 63 1 hydraulic pump and trim instrument with installation components

SEE SEC.

NOTES

54155558 54155558 54155558 54155558

64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92

852835 946541 852877 (852878) 963545 941670 852866 963108 854315 804190 191844 806624 853175 853215 963699 941670 841967

914167 853809 958860 11013 914533 914462 181105 855373 961669 834751

1 2 1 1 2 2 6 6 1 2 6 3 2 2 2 2 1 11 11 1 1 2 1 3 1 1 1 4 2

93

853012

8 Hose clamp

94 95 96

925260 852846 970958

1 O-ring 1 Exhaust grommet 4 Hexagon screw

97 98 99 100 101 102 103 104 105 106 107 108 109 110 111

960148 (854584) 970945 941908 875848 961675 854031 854625 854627 854628 872207 944456 963545

4 1 4 4 1 2 1 1 1 2 1 1 2 X X

7745640- 44- 54155557 500, 500A, 501A

Zinc electrode Hex. socket screw Check valve Attaching plate Hexagon screw Washer Washer Lock nut Clamping ring kit Rubber ring Hexagon screw Striker plate Pivot pin Plug Hex. socket screw Washer Flywheel housing resilient washer screw Lubricating nipple Spindle Sealing ring Ball bearing Snap ring Snap ring Ball bearing Hose Hose clamp Exhaust hose

(806310)

See group 2A See group 2A See group 2A SN 1101574204-

For engine without silencer., See group 2B For engine without silencer., See group 2B For engine without silencer.

For engine without silencer., (955328) For engine without silencer.

For engine with silencer.

For engine with silencer.

For engine with silencer.

For engine without silencer.

For engine without silencer.

See group 4C

Washer Seal flange Hexagon screw Spring washer Bellows kit Hose clamp Hose connection Set Ground cable Clamp Nipple Hexagon nut Hexagon screw control cable power steering

See group 9 See group 6

46901

Upd:7/15/2022

Drive Unit: SPA

440

Upd:7/15/2022

44212

7745640 -440 -54155564 500, 500A, 501A

Drive Unit: SPA

440

REF PART NO. QTY 1 854015 1 Drive 2

3 4

DESCRIPTION

854022 3803114

1 1

Upper gear Upper gear, reman

854038

1 1

interm housing Lower gear

X gasket kits

7745640- 440- 54155564 500, 500A, 501A

SEE SEC.

54155571 54155571 54155571 54155576 54155577 54155577 54155577

44212

NOTES Also available as an exchange part., Ratio 1,61:1 SN 3102051501Also available as an exchange part., , Also available as an exchange part., ,

Also available as an exchange part., Ratio 1,61:1 See group 10A

Upd:7/15/2022

Drive Unit: SPA-2

440

Upd:7/15/2022

44212

7745640 -440 -54155566 500, 500A, 501A

Drive Unit: SPA-2

440

REF PART NO. QTY DESCRIPTION 1 872203 1 Aquamatic drive 3803169 1 Aquamatic drive, rem 2 872013 1 Gear, upper gear unit 3 4

(854635) (3803154)

1 1 1

interm housing Lower gear Lower gear, reman

X gasket kits

7745640- 440- 54155566 500, 500A, 501A

SEE SEC.

54155573 54155573 54155576 54155578 54155578 54155578 54155578

44212

NOTES Also available as an exchange part., Ratio 1,61:1 Also available as an exchange part., Ratio 1,61:1 Also available as an exchange part., ,

Also available as an exchange part.

Also available as an exchange part.

See group 10A

Upd:7/15/2022

Drive Unit: SPA-1

440

Upd:7/15/2022

44212

7745640 -440 -54155565 500, 500A, 501A

Drive Unit: SPA-1

440

REF PART NO. QTY DESCRIPTION 1 854634 1 Aquamatic drive 2 854936 1 Gear, upper gear unit 3 4

(854635) (3803154)

1 1 1

interm housing Lower gear Lower gear, reman

X gasket kits

7745640- 440- 54155565 500, 500A, 501A

SEE SEC. 54155572 54155572 54155576 54155578 54155578 54155578 54155578

44212

NOTES Also available as an exchange part., Ratio 1:61:1 Also available as an exchange part., ,

Also available as an exchange part.

Also available as an exchange part.

See group 10A

Upd:7/15/2022

Duoprop Drive Unit: 854642

440

Upd:7/15/2022

44216

7745640 -440 -54155568 500, 500A, 501A

Duoprop Drive Unit: 854642

REF PART NO. QTY DESCRIPTION 1 854642 1 Aquamatic drive 2

854936

1

Gear, upper gear unit

3 4

854643

1 1

interm housing Lower gear

X DP-A DP-A1

7745640- 440- 54155568 500, 500A, 501A

440 SEE SEC.

54155580 54155580 54155582 54155585 54155585 54155585

44216

NOTES Also available as an exchange part., Ratio 1,95:1 SN 3102108685Also available as an exchange part., ,

Also available as an exchange part.

See group 10A

Upd:7/15/2022

Duoprop Drive Unit: 854021

440

Upd:7/15/2022

44216

7745640 -440 -54155567 500, 500A, 501A

Duoprop Drive Unit: 854021

REF PART NO. QTY 1 854021 1 Drive 2

3 4

DESCRIPTION

854022 3803114

1 1

Upper gear Upper gear, reman

854048

1 1

interm housing Lower gear, lower gear unit

X DP-A DP-A1

7745640- 440- 54155567 500, 500A, 501A

440 SEE SEC.

54155579 54155579 54155579 54155582 54155583 54155583 54155583

44216

NOTES Also available as an exchange part., Ratio 1,95:1 SN 3102052501Also available as an exchange part.

Also available as an exchange part.

Also available as an exchange part., Ratio 1,95:1 See group 10A

Upd:7/15/2022

44

Upd:7/15/2022

Duoprop Drive Unit Ratio 1, 95:1

44216

7745640 -44 -54155569 500, 500A, 501A

Duoprop Drive Unit Ratio 1, 95:1

44

REF PART NO. QTY DESCRIPTION 1 872371 1 Aquamatic drive 2 872013 1 Gear, upper gear unit 3 4

1 1

854643

SEE SEC. 54155586 54155586 54155587 54155588 54155588 54155588

interm housing Lower gear, lower gear unit

X gaskets kits

7745640- 44- 54155569 500, 500A, 501A

44216

NOTES Also available as an exchange part., Ratio 1,95:1 Also available as an exchange part., ,

Also available as an exchange part., Ratio 1,95:1 See group 10A

Upd:7/15/2022

Hydraulic Pump, Trim Instrument and Installation Components

44

35

23 26

28

29

34

36

32 33 30

27

31

38

39

25

1

24 41

2 37 3 4 40 5

11 20

13

19 6

17

12

18 14

8 9 21

7

16 15 22 10

Upd:7/15/2022

45645

7745640 -44 -54155558 500, 500A, 501A

Hydraulic Pump, Trim Instrument and Installation Components

REF PART NO. QTY 1 854346 1 Hydraulic pump 2 (854525) 1 Electric motor 3 854526 1 Clutch 4 854527 1 O-ring 5 (854528) 1 Valve housing 6 854530 2 Filter 7 (854531) 1 Reservoir 8 854532 1 O-ring 9 854533 1 Cover 10 854534 1 Small parts kit 11 854535 1 Hydraulic pump 12 854536 1 High-pressure unit 13 854537 1 Pressure box 14 854438 1 Bracket 15 970945 2 Hexagon screw 16 941908 2 Spring washer 17 854357 2 Relay 18 948663 2 Flange screw 19 941905 2 Spring washer 20 955780 2 Hexagon nut 21 X cables and terminals 22 948210 1 Cable tie 23 (853067) 1 Instrument panel 24 1 cable unit 25 X cables and terminals 26 828731 1 Trimmer 27 853866 1 Control panel 28 828647 4 Screw 29 853865 1 Control panel 30 X cables and terminals 31 853545 1 Relay kit 32 828584 1 Toggle switch 33 828586 1 Nut 34 828743 1 Blind nut 35 828742 1 Toggle switch 36 828740 2 Spacer washer 37 853032 1 Cable trunk 948294 X Housing 965822 X Terminal (853498) X Anode kit 853521 X Terminal 38 949666 X Cable tie 39 852839 2 Hose 40 87698 2 Fitting screw 41 954320 2 Fitting nut

7745640- 44- 54155558 500, 500A, 501A

DESCRIPTION

44 NOTES

See group 3 For dual station.

See group 3

See group 3

9-pol 3,5X1X2,5 3-pol For853498

45645

Upd:7/15/2022

Intermediate Housing

44 18

17

68

30

29 35 26

71 72 28

10

16

25

11

27 67 36

20

65

19

1 42 31 34

40

33

32

41 43

69

22

21

7

6

8 12 9

39 38

5 4

37

40

15

38

24

66

2 60 13

45

53

61

62

3

52

64

55

52

59

54

61

56 47 46

44

49

63

14 64

47 57 58 56 51

48

23

50

70

Upd:7/15/2022

45646

7745640 -44 -54155587 500, 500A, 501A

Intermediate Housing

REF PART NO. QTY DESCRIPTION 1 854937 1 Intermediate housing 2 897829 1 Gear yoke 3 897447 1 Shaft 4 897511 2 Washer 5 17253 1 Split pin 6 851412 1 Reverse locking rod 7 967556 1 Spring pin 8 854100 1 Suspension fork 9 940194 1 Lubricating nipple 10 852912 2 Bushing 11 853062 1 Bearing bushing 12 X control cable 13 853967 1 Guide washer 14 183391 1 Needle roller bearin 15 941809 1 Hex. socket screw 16 854550 1 Cylinder anchorage 17 853717 1 Decal 18 (853716) 1 Decal 19 853071 2 Washer 20 946672 2 Lock nut 21 853309 2 Clevis pin 22 967707 2 Split pin 23 814386 1 Steering knuckle 24 897696 2 Washer 25 854031 1 Hose connection 26 853308 2 Shoulder screw 27 941813 2 Hex. socket screw 28 853078 1 Cable attachment 29 940168 2 Hexagon screw 30 897644 1 Tube 31 853095 2 Washer 32 959456 2 Hex. socket screw 33 941808 2 Hex. socket screw 34 2 stud bolt 35 940191 2 Washer 36 941826 X Shim 941827 X Shim 948230 X Shim 37 804312 1 Cube 38 940191 2 Washer 39 17276 1 Split pin 40 17253 2 Split pin 41 813954 1 Fork 42 192662 1 Split pin 43 940190 1 Hexagon nut 44 897448 1 Control rod 45 854035 1 Catch 46 851402 1 Bearing sleeve 47 814391 2 Catch 48 851403 1 Lock brace 49 851423 1 Spindle 50 854344 1 Spindle 51 940194 1 Lubricating nipple 52 943197 2 Lock nut 53 851424 1 Stop arm 54 832534 1 Spring 55 814399 1 Shaft 56 943194 2 Washer 57 814396 1 Spring 58 814332 2 Spring 59 814392 1 Snap hook 60 814419 1 Shaft 61 814422 2 Spacer washer 7745640- 44- 54155587 500, 500A, 501A

44 NOTES

See group 9

Included in upper gear unit.

TH=0,05mm TH=0.20mm TH=0.35mm

Included in repair kit 876265 for astern lever.

Included in repair kit 876265 for astern lever.

Included in repair kit 876265 for astern lever.

Included in repair kit 876265 for astern lever.

Included in repair kit 876265 for astern lever.

Included in repair kit 876265 for astern lever.

Included in repair kit 876265 for astern lever.

Included in repair kit 876265 for astern lever.

Included in repair kit 876265 for astern lever.

Included in repair kit 876265 for astern lever.

45646

Upd:7/15/2022

Intermediate Housing

REF PART NO. QTY DESCRIPTION 62 814393 1 Snap hook 63 925256 1 O-ring 64 181620 2 Sealing ring 65 814356 1 Seal 66 814390 1 Plastic washer 67 925259 1 O-ring 68 125017 2 O-ring 69 941885 2 Lock nut 70 941820 1 O-ring 71 876279 1 Bushing kit 72 853223 2 Bushing, bushing 876265

7745640- 44- 54155587 500, 500A, 501A

1

Repair kit, astern lever

44 NOTES Included in repair kit 876265 for astern lever.

Included in complete drive unit, Included in repair kit 876265 for astern lever.

Included in repair kit 876265 for astern lever.

Included in repair kit 876265 for astern lever.

Included in repair kit 876265 for astern lever.

Included in repair kit 876265 for astern lever.

Included in repair kit 876265 for astern lever.

Included in repair kit 876265 for astern lever.

Included in repair kit 876265 for astern lever.

Included in repair kit 876265 for astern lever., Repl by 876279 (876075)

45646

Upd:7/15/2022

Intermediate Housing: DPA

440 18

17

68

30

29 35 26

71 72 28

10

16

25

11

27 67 36

20

65

19

1 42 31 34

40

33

32

41 43

69

22

21

7

6

8 12 9

39 38

5 4

37

40

15

38

24

66

2 60 13

45

53

61

62

3

52

64

55

52

59

54

61

56 47 46

44

49

63

14 64

47 57 58 56 51

48

23

50

70

Upd:7/15/2022

45646

7745640 -440 -54155581 500, 500A, 501A

Intermediate Housing: DPA

REF PART NO. QTY DESCRIPTION 1 854033 1 Intermediate housing 2 897829 1 Gear yoke 3 897447 1 Shaft 4 897511 2 Washer 5 17253 1 Split pin 6 851412 1 Reverse locking rod 7 967556 1 Spring pin 8 854100 1 Suspension fork 9 940194 1 Lubricating nipple 10 852912 2 Bushing 11 853062 1 Bearing bushing 12 X control cable 13 853967 1 Guide washer 14 183391 1 Needle roller bearin 15 941809 1 Hex. socket screw 16 854550 1 Cylinder anchorage 17 853717 1 Decal 18 (853716) 1 Decal 19 853071 2 Washer 20 946672 2 Lock nut 21 853309 2 Clevis pin 22 967707 2 Split pin 23 814386 1 Steering knuckle 24 897696 2 Washer 25 854031 1 Hose connection 26 853308 2 Shoulder screw 27 941813 2 Hex. socket screw 28 853078 1 Cable attachment 29 940168 2 Hexagon screw 30 897644 1 Tube 31 853095 2 Washer 32 959456 2 Hex. socket screw 33 941808 2 Hex. socket screw 34 2 stud bolt 35 940191 2 Washer 36 943252 X Shim 943866 X Shim 943867 X Shim 967557 X Shim 943868 X Shim 37 804312 1 Cube 38 940191 2 Washer 39 17276 1 Split pin 40 17253 2 Split pin 41 813954 1 Fork 42 192662 1 Split pin 43 940190 1 Hexagon nut 44 897448 1 Control rod 45 854035 1 Catch 46 851402 1 Bearing sleeve 47 814391 2 Catch 48 851403 1 Lock brace 49 851423 1 Spindle 50 854344 1 Spindle 51 940194 1 Lubricating nipple 52 943197 2 Lock nut 53 851424 1 Stop arm 54 832534 1 Spring 55 814399 1 Shaft 56 943194 2 Washer 57 814396 1 Spring 58 814332 2 Spring 59 814392 1 Snap hook 7745640- 440- 54155581 500, 500A, 501A

440 NOTES

See group 9

Included in upper gear unit.

TH=0,05mm TH=0,10mm TH=0.20mm TH=0.30mm TH=0.40mm

Included in repair kit 876265 for astern lever.

Included in repair kit 876265 for astern lever.

Included in repair kit 876265 for astern lever.

Included in repair kit 876265 for astern lever.

Included in repair kit 876265 for astern lever.

Included in repair kit 876265 for astern lever.

Included in repair kit 876265 for astern lever.

Included in repair kit 876265 for astern lever.

45646

Upd:7/15/2022

Intermediate Housing: DPA

REF PART NO. QTY DESCRIPTION 60 814419 1 Shaft 61 814422 2 Spacer washer 62 814393 1 Snap hook 63 925256 1 O-ring 64 181620 2 Sealing ring 65 814356 1 Seal 66 814390 1 Plastic washer 67 925259 1 O-ring 68 125017 2 O-ring 69 941885 2 Lock nut 70 941820 1 O-ring 71 876279 1 Bushing kit 72 853223 2 Bushing, bushing 876265 1 Repair kit, rev tilt inh.

7745640- 440- 54155581 500, 500A, 501A

440 NOTES Included in repair kit 876265 for astern lever.

Included in repair kit 876265 for astern lever.

Included in repair kit 876265 for astern lever.

Included in complete drive unit, Included in repair kit 876265 for astern lever.

Included in repair kit 876265 for astern lever.

Included in repair kit 876265 for astern lever.

Included in repair kit 876265 for astern lever.

Included in repair kit 876265 for astern lever.

Included in repair kit 876265 for astern lever.

Included in repair kit 876265 for astern lever.

Included in repair kit 876265 for astern lever.

Included in repair kit 876265 for astern lever., Repl by 876279 (876075)

45646

Upd:7/15/2022

Intermediate Housing: SPA

440 18

17

68

30

29 35 26

71 72 28

10

16

25

11

27 67 36

20

65

19

1 42 31 34

40

33

32

41 43

69

22

21

7

6

8 12 9

39 38

5 4

37

40

15

38

24

66

2 60 13

45

53

61

62

3

52

64

55

52

59

54

61

56 47 46

44

49

63

14 64

47 57 58 56 51

48

23

50

70

Upd:7/15/2022

45646

7745640 -440 -54155574 500, 500A, 501A

Intermediate Housing: SPA

REF PART NO. QTY DESCRIPTION 1 854033 1 Intermediate housing 2 897829 1 Gear yoke 3 897447 1 Shaft 4 897511 2 Washer 5 17253 1 Split pin 6 851412 1 Reverse locking rod 7 967556 1 Spring pin 8 854100 1 Suspension fork 9 940194 1 Lubricating nipple 10 852912 2 Bushing 11 853062 1 Bearing bushing 12 X control cable 13 853967 1 Guide washer 14 183391 1 Needle roller bearin 15 941809 1 Hex. socket screw 16 854550 1 Cylinder anchorage 17 853717 1 Decal 18 (853716) 1 Decal 19 853071 2 Washer 20 946672 2 Lock nut 21 853309 2 Clevis pin 22 967707 2 Split pin 23 814386 1 Steering knuckle 24 897696 2 Washer 25 854031 1 Hose connection 26 853308 2 Shoulder screw 27 941813 2 Hex. socket screw 28 853078 1 Cable attachment 29 940168 2 Hexagon screw 30 897644 1 Tube 31 853095 2 Washer 32 959456 2 Hex. socket screw 33 941808 2 Hex. socket screw 34 2 stud bolt 35 940191 2 Washer 36 943252 X Shim 943866 X Shim 943867 X Shim 967557 X Shim 943868 X Shim 37 804312 1 Cube 38 940191 2 Washer 39 17276 1 Split pin 40 17253 2 Split pin 41 813954 1 Fork 42 192662 1 Split pin 43 940190 1 Hexagon nut 44 897448 1 Control rod 45 854035 1 Catch 46 851402 1 Bearing sleeve 47 814391 2 Catch 48 851403 1 Lock brace 49 851423 1 Spindle 50 854344 1 Spindle 51 940194 1 Lubricating nipple 52 943197 2 Lock nut 53 851424 1 Stop arm 54 832534 1 Spring 55 814399 1 Shaft 56 943194 2 Washer 57 814396 1 Spring 58 814332 2 Spring 59 814392 1 Snap hook 7745640- 440- 54155574 500, 500A, 501A

440 NOTES

See group 9

Included in upper gear unit.

TH=0,05mm TH=0,10mm TH=0.20mm TH=0.30mm TH=0.40mm

Included in repair kit 876265 for astern lever.

Included in repair kit 876265 for astern lever.

Included in repair kit 876265 for astern lever.

Included in repair kit 876265 for astern lever.

Included in repair kit 876265 for astern lever.

Included in repair kit 876265 for astern lever.

Included in repair kit 876265 for astern lever.

Included in repair kit 876265 for astern lever.

45646

Upd:7/15/2022

Intermediate Housing: SPA

REF PART NO. QTY DESCRIPTION 60 814419 1 Shaft 61 814422 2 Spacer washer 62 814393 1 Snap hook 63 925256 1 O-ring 64 181620 2 Sealing ring 65 814356 1 Seal 66 814390 1 Plastic washer 67 925259 1 O-ring 68 125017 2 O-ring 69 941885 2 Lock nut 70 941820 1 O-ring 71 876279 1 Bushing kit 72 853223 2 Bushing, bushing 876265 1 Repair kit, rev tilt inh.

7745640- 440- 54155574 500, 500A, 501A

440 NOTES Included in repair kit 876265 for astern lever.

Included in repair kit 876265 for astern lever.

Included in repair kit 876265 for astern lever.

Included in complete drive unit, Included in repair kit 876265 for astern lever.

Included in repair kit 876265 for astern lever.

Included in repair kit 876265 for astern lever.

Included in repair kit 876265 for astern lever.

Included in repair kit 876265 for astern lever.

Included in repair kit 876265 for astern lever.

Included in repair kit 876265 for astern lever.

Included in repair kit 876265 for astern lever.

Included in repair kit 876265 for astern lever., Repl by 876279 (876075)

45646

Upd:7/15/2022

Intermediate Housing: DPA-1

440 18

17

68

30

29 35 26

71 72 28

10

16

25

11

27 67 36

20

65

19

1 42 31 34

40

33

32

41 43

69

22

21

7

6

8 12 9

39 38

5 4

37

40

15

38

24

66

2 60 13

45

53

61

62

3

52

64

55

52

59

54

61

56 47 46

44

49

63

14 64

47 57 58 56 51

48

23

50

70

Upd:7/15/2022

45646

7745640 -440 -54155582 500, 500A, 501A

Intermediate Housing: DPA-1

REF PART NO. QTY DESCRIPTION 1 854937 1 Intermediate housing 2 897829 1 Gear yoke 3 897447 1 Shaft 4 897511 2 Washer 5 17253 1 Split pin 6 851412 1 Reverse locking rod 7 967556 1 Spring pin 8 854100 1 Suspension fork 9 940194 1 Lubricating nipple 10 852912 2 Bushing 11 853062 1 Bearing bushing 12 X control cable 13 853967 1 Guide washer 14 183391 1 Needle roller bearin 15 941809 1 Hex. socket screw 16 854550 1 Cylinder anchorage 17 853717 1 Decal 18 (853716) 1 Decal 19 853071 2 Washer 20 946672 2 Lock nut 21 853309 2 Clevis pin 22 967707 2 Split pin 23 814386 1 Steering knuckle 24 897696 2 Washer 25 854031 1 Hose connection 26 853308 2 Shoulder screw 27 941813 2 Hex. socket screw 28 853078 1 Cable attachment 29 940168 2 Hexagon screw 30 897644 1 Tube 31 853095 2 Washer 32 959456 2 Hex. socket screw 33 941808 2 Hex. socket screw 34 2 stud bolt 35 940191 2 Washer 36 941826 X Shim 941827 X Shim 948230 X Shim 37 804312 1 Cube 38 940191 2 Washer 39 17276 1 Split pin 40 17253 2 Split pin 41 813954 1 Fork 42 192662 1 Split pin 43 940190 1 Hexagon nut 44 897448 1 Control rod 45 854035 1 Catch 46 851402 1 Bearing sleeve 47 814391 2 Catch 48 851403 1 Lock brace 49 851423 1 Spindle 50 854344 1 Spindle 51 940194 1 Lubricating nipple 52 943197 2 Lock nut 53 851424 1 Stop arm 54 832534 1 Spring 55 814399 1 Shaft 56 943194 2 Washer 57 814396 1 Spring 58 814332 2 Spring 59 814392 1 Snap hook 60 814419 1 Shaft 61 814422 2 Spacer washer 7745640- 440- 54155582 500, 500A, 501A

440 NOTES

See group 9

Included in upper gear unit.

TH=0,05mm TH=0.20mm TH=0.35mm

Included in repair kit 876265 for astern lever.

Included in repair kit 876265 for astern lever.

Included in repair kit 876265 for astern lever.

Included in repair kit 876265 for astern lever.

Included in repair kit 876265 for astern lever.

Included in repair kit 876265 for astern lever.

Included in repair kit 876265 for astern lever.

Included in repair kit 876265 for astern lever.

Included in repair kit 876265 for astern lever.

Included in repair kit 876265 for astern lever.

45646

Upd:7/15/2022

Intermediate Housing: DPA-1

REF PART NO. QTY DESCRIPTION 62 814393 1 Snap hook 63 925256 1 O-ring 64 181620 2 Sealing ring 65 814356 1 Seal 66 814390 1 Plastic washer 67 925259 1 O-ring 68 125017 2 O-ring 69 941885 2 Lock nut 70 941820 1 O-ring 71 876279 1 Bushing kit 72 853223 2 Bushing, bushing 876265 1 Repair kit, rev tilt inh.

7745640- 440- 54155582 500, 500A, 501A

440 NOTES Included in repair kit 876265 for astern lever.

Included in complete drive unit, Included in repair kit 876265 for astern lever.

Included in repair kit 876265 for astern lever.

Included in repair kit 876265 for astern lever.

Included in repair kit 876265 for astern lever.

Included in repair kit 876265 for astern lever.

Included in repair kit 876265 for astern lever.

Included in repair kit 876265 for astern lever.

Included in repair kit 876265 for astern lever.

Included in repair kit 876265 for astern lever., Repl by 876279 (876075)

45646

Upd:7/15/2022

Intermediate Housing: SPA-1

440 18

17

68

30

29 35 26

71 72 28

10

16

25

11

27 67 36

20

65

19

1 42 31 34

40

33

32

41 43

69

22

21

7

6

8 12 9

39 38

5 4

37

40

15

38

24

66

2 60 13

45

53

61

62

3

52

64

55

52

59

54

61

56 47 46

44

49

63

14 64

47 57 58 56 51

48

23

50

70

Upd:7/15/2022

45646

7745640 -440 -54155575 500, 500A, 501A

Intermediate Housing: SPA-1

REF PART NO. QTY DESCRIPTION 1 854937 1 Intermediate housing 2 897829 1 Gear yoke 3 897447 1 Shaft 4 897511 2 Washer 5 17253 1 Split pin 6 851412 1 Reverse locking rod 7 967556 1 Spring pin 8 854100 1 Suspension fork 9 940194 1 Lubricating nipple 10 852912 2 Bushing 11 853062 1 Bearing bushing 12 X control cable 13 853967 1 Guide washer 14 183391 1 Needle roller bearin 15 941809 1 Hex. socket screw 16 854550 1 Cylinder anchorage 17 853717 1 Decal 18 (853716) 1 Decal 19 853071 2 Washer 20 946672 2 Lock nut 21 853309 2 Clevis pin 22 967707 2 Split pin 23 814386 1 Steering knuckle 24 897696 2 Washer 25 854031 1 Hose connection 26 853308 2 Shoulder screw 27 941813 2 Hex. socket screw 28 853078 1 Cable attachment 29 940168 2 Hexagon screw 30 897644 1 Tube 31 853095 2 Washer 32 959456 2 Hex. socket screw 33 941808 2 Hex. socket screw 34 2 stud bolt 35 940191 2 Washer 36 941826 X Shim 941827 X Shim 948230 X Shim 943868 X Shim 37 804312 1 Cube 38 940191 2 Washer 39 17276 1 Split pin 40 17253 2 Split pin 41 813954 1 Fork 42 192662 1 Split pin 43 940190 1 Hexagon nut 44 897448 1 Control rod 45 854035 1 Catch 46 851402 1 Bearing sleeve 47 814391 2 Catch 48 851403 1 Lock brace 49 851423 1 Spindle 50 854344 1 Spindle 51 940194 1 Lubricating nipple 52 943197 2 Lock nut 53 851424 1 Stop arm 54 832534 1 Spring 55 814399 1 Shaft 56 943194 2 Washer 57 814396 1 Spring 58 814332 2 Spring 59 814392 1 Snap hook 60 814419 1 Shaft 7745640- 440- 54155575 500, 500A, 501A

440 NOTES

See group 9

Included in upper gear unit.

TH=0,05mm TH=0.20mm TH=0.35mm TH=0.40mm

Included in repair kit 876265 for astern lever.

Included in repair kit 876265 for astern lever.

Included in repair kit 876265 for astern lever.

Included in repair kit 876265 for astern lever.

Included in repair kit 876265 for astern lever.

Included in repair kit 876265 for astern lever.

Included in repair kit 876265 for astern lever.

Included in repair kit 876265 for astern lever.

Included in repair kit 876265 for astern lever.

45646

Upd:7/15/2022

Intermediate Housing: SPA-1

REF PART NO. QTY DESCRIPTION 61 814422 2 Spacer washer 62 814393 1 Snap hook 63 925256 1 O-ring 64 181620 2 Sealing ring 65 814356 1 Seal 66 814390 1 Plastic washer 67 925259 1 O-ring 68 125017 2 O-ring 69 941885 2 Lock nut 70 941820 1 O-ring 71 876279 1 Bushing kit 72 853223 2 Bushing, bushing 876265 1 Repair kit, rev tilt inh.

7745640- 440- 54155575 500, 500A, 501A

440 NOTES Included in repair kit 876265 for astern lever.

Included in repair kit 876265 for astern lever.

Included in complete drive unit, Included in repair kit 876265 for astern lever.

Included in repair kit 876265 for astern lever.

Included in repair kit 876265 for astern lever.

Included in repair kit 876265 for astern lever.

Included in repair kit 876265 for astern lever.

Included in repair kit 876265 for astern lever.

Included in repair kit 876265 for astern lever.

Included in repair kit 876265 for astern lever.

Included in repair kit 876265 for astern lever., Repl by 876279 (876075)

45646

Upd:7/15/2022

Intermediate Housing: SPA-2

440 18

17

68

30

29 35 26

71 72 28

10

16

25

11

27 67 36

20

65

19

1 42 31 34

40

33

32

41 43

69

22

21

7

6

8 12 9

39 38

5 4

37

40

15

38

24

66

2 60 13

45

53

61

62

3

52

64

55

52

59

54

61

56 47 46

44

49

63

14 64

47 57 58 56 51

48

23

50

70

Upd:7/15/2022

45646

7745640 -440 -54155576 500, 500A, 501A

Intermediate Housing: SPA-2

REF PART NO. QTY DESCRIPTION 1 854937 1 Intermediate housing 2 897829 1 Gear yoke 3 897447 1 Shaft 4 897511 2 Washer 5 17253 1 Split pin 6 851412 1 Reverse locking rod 7 967556 1 Spring pin 8 854100 1 Suspension fork 9 940194 1 Lubricating nipple 10 852912 2 Bushing 11 853062 1 Bearing bushing 12 X control cable 13 853967 1 Guide washer 14 183391 1 Needle roller bearin 15 941809 1 Hex. socket screw 16 854550 1 Cylinder anchorage 17 853717 1 Decal 18 (853716) 1 Decal 19 853071 2 Washer 20 946672 2 Lock nut 21 853309 2 Clevis pin 22 967707 2 Split pin 23 814386 1 Steering knuckle 24 897696 2 Washer 25 854031 1 Hose connection 26 853308 2 Shoulder screw 27 941813 2 Hex. socket screw 28 853078 1 Cable attachment 29 940168 2 Hexagon screw 30 897644 1 Tube 31 853095 2 Washer 32 959456 2 Hex. socket screw 33 941808 2 Hex. socket screw 34 2 stud bolt 35 940191 2 Washer 36 941826 X Shim 941827 X Shim 948230 X Shim 943868 X Shim 37 804312 1 Cube 38 940191 2 Washer 39 17276 1 Split pin 40 17253 2 Split pin 41 813954 1 Fork 42 192662 1 Split pin 43 940190 1 Hexagon nut 44 897448 1 Control rod 45 854035 1 Catch 46 851402 1 Bearing sleeve 47 814391 2 Catch 48 851403 1 Lock brace 49 851423 1 Spindle 50 854344 1 Spindle 51 940194 1 Lubricating nipple 52 943197 2 Lock nut 53 851424 1 Stop arm 54 832534 1 Spring 55 814399 1 Shaft 56 943194 2 Washer 57 814396 1 Spring 58 814332 2 Spring 59 814392 1 Snap hook 60 814419 1 Shaft 7745640- 440- 54155576 500, 500A, 501A

440 NOTES

See group 9

Included in upper gear unit.

TH=0,05mm TH=0.20mm TH=0.35mm TH=0.40mm

Included in repair kit 876265 for astern lever.

Included in repair kit 876265 for astern lever.

Included in repair kit 876265 for astern lever.

Included in repair kit 876265 for astern lever.

Included in repair kit 876265 for astern lever.

Included in repair kit 876265 for astern lever.

Included in repair kit 876265 for astern lever.

Included in repair kit 876265 for astern lever.

Included in repair kit 876265 for astern lever.

45646

Upd:7/15/2022

Intermediate Housing: SPA-2

REF PART NO. QTY DESCRIPTION 61 814422 2 Spacer washer 62 814393 1 Snap hook 63 925256 1 O-ring 64 181620 2 Sealing ring 65 814356 1 Seal 66 814390 1 Plastic washer 67 925259 1 O-ring 68 125017 2 O-ring 69 941885 2 Lock nut 70 941820 1 O-ring 71 876279 1 Bushing kit 72 853223 2 Bushing, bushing 876265 1 Repair kit, rev tilt inh.

7745640- 440- 54155576 500, 500A, 501A

440 NOTES Included in repair kit 876265 for astern lever.

Included in repair kit 876265 for astern lever.

Included in complete drive unit, Included in repair kit 876265 for astern lever.

Included in repair kit 876265 for astern lever.

Included in repair kit 876265 for astern lever.

Included in repair kit 876265 for astern lever.

Included in repair kit 876265 for astern lever.

Included in repair kit 876265 for astern lever.

Included in repair kit 876265 for astern lever.

Included in repair kit 876265 for astern lever.

Included in repair kit 876265 for astern lever., Repl by 876279 (876075)

45646

Upd:7/15/2022

Lower Gear Unit

44

Upd:7/15/2022

46890

7745640 -44 -54155583 500, 500A, 501A

Lower Gear Unit

44

REF PART NO. QTY DESCRIPTION 1 854048 1 Lower gear 2 854051 1 Housing 3 854053 1 Bearing housing 4 852643 2 Attaching plate 5 948338 6 Blind rivet 6 852644 1 Check valve 7 854054 1 Fin 8 941817 1 Hex. socket screw 9 852183 1 Countershaft 10 184654 1 Needle roller bushin 11 184682 1 Inner ring 12 852174 1 Drive gear set 13 852212 1 Nut 14 941832 X Shim 941833 X Shim 15 183374 1 Ball bearing 16 944970 X Shim 17 11072 1 Roller bearing 18 944522 X Shim 42981 X Shim 968057 X Shim 42980 X Shim 19 897387 1 Clamping ring 20 907023 1 Lock washer 21 906633 1 Round nut 22 814482 1 Oil strainer 23 852904 1 Magnetic plug 24 955974 1 O-ring 25 852181 1 Propeller shaft 25A 11044 1 Roller bearing 26 184765 1 Roller bearing, compl.

26A 184690 1 Inner ring 27 (184689) 1 Cup 28 967352 X Shim 941823 X Shim 967351 X Shim 941824 X Shim 941825 X Shim 29 184691 1 Roller bearing 30 81374 X Shim 81375

X

Shim

81376

X

Shim

31 32 33

191834 191835 191837 925258 941812 875821

34 35 36 37 38 39 40 41 42 43 44

966808 183859 184683 851407 853440 183272 853871 853869 852196 853441 854666

X X X 2 2 1 1 2 1 1 2 1 1 1 1 1 1 1

Shim Shim Shim O-ring Hex. socket screw Zinc ring kit, Zinc zinc ring Screw Needle roller bushin Inner ring Sealing ring Thrust ring Needle roller bearin Sealing ring Lock washer Propeller nut Thrust ring Propeller cone kit

30A 30

7745640- 44- 54155583 500, 500A, 501A

NOTES Also available as an exchange part., Ratio 1,95:1

Ratio 1,95:1 TH=0,05mm TH=0.20mm TH=1,60mm TH=0,05mm TH=0,10mm TH=0.2mm TH=0.35mm

Repl by 184765 Repl by 184765 TH=0,05mm TH=0,10mm TH=0.15mm TH=0.20mm TH=0.40mm TH=0,10mm Repl by 191834 TH=0.15mm Repl by 191835 TH=0.35mm Repl by 191837 TH=0,10mm TH=0.15mm TH=0.25mm

For use in saltwater

(852198) front

Rear (854243) 46890

Upd:7/15/2022

Lower Gear Unit

REF PART NO. QTY 45 1 46 941670 1 47 852216 1 48 854294 1 49 1 50 853584 1 51 52 53 54 55 56 57 58 59

44 DESCRIPTION

854667 854294

1 1

Spare parts kit Plastic washer

925256 850304 941810 853095 23974010 876138 966808

1 1 1 4 4 1 1 2

pressure washer O-ring Splined sleeve Hex. socket screw Washer Anode kit, Aluminium Anode kit, Magnesium Screw

7745640- 44- 54155583 500, 500A, 501A

NOTES

propeller cone Washer Hexagon screw Plastic washer pressure washer Plastic washer

Rear Front Repl by 854667 SN 3102092481Rear Repl by 854667 Included in complete Duoprop drive unit.

Included in complete Duoprop drive unit.

Included in complete Duoprop drive unit.

Included in complete Duoprop drive unit.

For use in Salt and Brackish water For use in Freshwater

46890

Upd:7/15/2022

Lower Gear Unit

44

Upd:7/15/2022

46892

7745640 -44 -54155577 500, 500A, 501A

Lower Gear Unit

44

REF PART NO. QTY DESCRIPTION 1 854038 1 Lower gear 2 854042 1 Gear housing 3 854044 1 Bearing housing 4 852644 1 Check valve 5 852643 2 Attaching plate 6 948338 6 Blind rivet 7 854040 1 Fin 8 959440 1 Hex. socket screw 9 832624 1 Gear set 10 948407 2 Spring pin 11 832555 1 Countershaft 11A 854671 1 Countershaft 11B 1 Countershaft 11C 969071 1 Round nut 12 183374 1 Ball bearing 13 941832 X Shim 941833 X Shim 14 832191 1 Gasket 15 11072 1 Roller bearing 16 897387 1 Clamping ring 17 944970 X Shim 18 944522 X Shim 42981 X Shim 42980 X Shim 968057 X Shim 19 907023 1 Lock washer 20 906633 1 Round nut 21 183497 1 Needle bearing 22 814164 1 Nut 23 814165 1 Washer 24 875524 1 Propeller shaft 25 183390 1 Needle roller bushin 26 906635 1 Round nut 27 907025 1 Lock washer 28 854675 1 Propeller shaft 28A 183390 1 Needle roller bushin 28B 969073 1 Round nut 29 944561 X Shim 944562 X Shim 851767 X Shim 30 (832725) 1 Thrust ring 31 953449 6 Stud 32 955825 6 Hexagon nut 33 832548 1 Pump rotor 34 914474 1 Snap ring 35 925261 2 O-ring 36 897426 2 Sealing ring 37 941812 2 Hex. socket screw 38 875815 1 Zinc ring kit, Zink 39 941809 2 Hex. socket screw 40 839423 1 Line cutter 41 854045 1 Spinner 42 854047 1 Spacer washer 43 850888 1 Plastic washer 44 850889 1 Screw 45 839354 1 Plug 46 955974 1 O-ring 47 814482 1 Oil strainer 48 854541 1 Ball bearing 49 850304 1 Splined sleeve 50 941810 4 Hex. socket screw 51 853095 4 Washer 52 925256 1 O-ring 7745640- 44- 54155577 500, 500A, 501A

NOTES Also available as an exchange part., Ratio 1:61:1

Ratio 1,61:1 Repl by 854671

TH=0,05mm TH=0.20mm

TH=1,60mm TH=0,05mm TH=0,10mm TH=0.35mm TH=0.20mm For 832555 For 832555

Repl by 854675 For propeller shaft 875524 with keygroove.

For propeller shaft 875524 with keygroove.

For propeller shaft 854675 without keygroove.

TH=0,05mm TH=0,10mm TH=0.20mm

For use in saltwater

(181366) Included in complete drive unit Included in complete drive unit Included in complete drive unit Included in complete drive unit 46892

Upd:7/15/2022

Lower Gear Unit

44

REF PART NO. QTY DESCRIPTION 53 876137 1 Anode kit, Magnesium 54 941809 2 Hex. socket screw

7745640- 44- 54155577 500, 500A, 501A

NOTES For use in fresh-water.

46892

Upd:7/15/2022

Lower Gear Unit

44

Upd:7/15/2022

49237

7745640 -44 -54155588 500, 500A, 501A

Lower Gear Unit

44

REF PART NO. QTY 1 854643 1 Lower gear 2 854051 1 Housing 3 854053 1 Bearing housing 4 852643 2 Attaching plate 5 948338 6 Blind rivet 6 852644 1 Check valve 7 854054 1 Fin 8 941817 1 Hex. socket screw 9 854611 1 Countershaft 10 969071 1 Round nut 11 184682 1 Inner ring 12 854553 1 Splined sleeve 13 852212 1 Nut 14 941832 X Shim 941833 X Shim 15 183374 1 Ball bearing 16 944970 X Shim 17 11072 1 Roller bearing 18 944522 X Shim 42981 X Shim 968057 X Shim 42980 X Shim 19 897387 1 Clamping ring 20 11044 1 Roller bearing 21 184654 1 Needle roller bushin 22 814482 1 Oil strainer 23 852904 1 Magnetic plug 24 955974 1 O-ring 25 852181 1 Propeller shaft 26 184765 1 Roller bearing 27 852174 1 Drive gear set 28 967352 X Shim 941823 X Shim 967351 X Shim 941824 X Shim 941825 X Shim 29 184691 1 Roller bearing 30 191834 X Shim 191835 X Shim 191837 X Shim 31 925258 2 O-ring 32 941812 2 Hex. socket screw 33 875821 1 Zinc ring kit, Zinc 34 966808 2 Screw 35 183859 1 Needle roller bushin 36 184683 1 Inner ring 37 851407 2 Sealing ring 38 853440 1 Thrust ring 39 183272 1 Needle roller bearin 40 853871 1 Sealing ring 41 853869 1 Lock washer 42 852196 1 Propeller nut 43 853441 1 Thrust ring 44 854666 1 Propeller cone kit 45 1 propeller cone 46 941670 1 Washer 47 852216 1 Hexagon screw 48 854294 1 Plastic washer 49 1 pressure washer 50 853584 1 Plastic washer 51 52

854667 854294

7745640- 44- 54155588 500, 500A, 501A

1 1

DESCRIPTION

NOTES Also available as an exchange part.

TH=0,05mm TH=0.20mm

TH=0,05mm TH=0,10mm TH=0.20mm TH=0.35mm

Ratio 1,95:1 TH=0,05mm TH=0,10mm TH=0.15mm TH=0.20mm TH=0.40mm TH=0,10mm TH=0.15mm TH=0.25mm

For use in saltwater

Front

Rear (854243)

Rear Front Repl by 854667 SN 3102092922Rear

Spare parts kit Plastic washer 49237

Upd:7/15/2022

Lower Gear Unit

44

REF PART NO. QTY

DESCRIPTION

NOTES Repl by 854667

53 54 55 56 57 58 59

1 854669 925256 941810 853095 23974010 876138 966808

7745640- 44- 54155588 500, 500A, 501A

1 4 4 1 1 2

pressure washer Tool kit O-ring Hex. socket screw Washer Anode kit, Aluminium Anode kit, Magnesium Screw

See group 9 Included in complete Duoprop drive unit.

Included in complete Duoprop drive unit.

Included in complete Duoprop drive unit.

For use in Salt and Brackish water For use in Freshwater

49237

Upd:7/15/2022

Lower Gear Unit

44

1 9C

9B 9

18

9A 17 16

10 19

11 48

15 14 13

12

2 8 5 50

6

49 7 25

23 11

21

4

22

22 20 27 26

11 33

36

32

37

34

24 25

35 28 3 29 38 39

30 31

40

45A 51

42 52

46 45 41

43

47

Upd:7/15/2022

46887

44

7745640 -44 -54155585 500, 500A, 501A

Lower Gear Unit

44

REF PART NO. QTY DESCRIPTION 1 854643 1 Lower gear 2 854051 1 Housing 3 854053 1 Bearing housing 4 852643 2 Attaching plate 5 948338 6 Blind rivet 6 852644 1 Check valve 7 854054 1 Fin 8 941817 1 Hex. socket screw 9 854611 1 Countershaft 9A 184682 1 Inner ring 9B 969071 1 Round nut 9C 854553 1 Splined sleeve 10 184654 1 Needle roller bushin 11 852174 1 Drive gear set 12 852212 1 Nut 13 941832 X Shim 941833 X Shim 14 183374 1 Ball bearing 15 944970 X Shim 16 11072 1 Roller bearing 17 944522 X Shim 42981 X Shim 968057 X Shim 42980 X Shim 18 897387 1 Clamping ring 19 814482 1 Oil strainer 20 852904 1 Magnetic plug 21 955974 1 O-ring 22 852181 1 Propeller shaft 23 11044 1 Roller bearing 24 184765 1 Roller bearing, compl.

25 967352 X Shim 941823 X Shim 967351 X Shim 941824 X Shim 941825 X Shim 26 184691 1 Roller bearing 27 191834 X Shim 191835 X Shim 191837 X Shim 28 925258 2 O-ring 29 941812 2 Hex. socket screw 30 875821 1 Zinc ring kit, Zinc 1 zinc ring 31 966808 2 Screw 32 183859 1 Needle roller bushin 33 184683 1 Inner ring 34 851407 2 Sealing ring 35 853440 1 Thrust ring 36 183272 1 Needle roller bearin 37 853871 1 Sealing ring 38 853869 1 Lock washer 39 852196 1 Propeller nut 40 853441 1 Thrust ring 41 854666 1 Propeller cone kit 42 1 propeller cone 43 941670 1 Washer 44 852216 1 Hexagon screw 45 854667 1 Spare parts kit 45A 1 plastic washer 46 1 pressure washer 47 854669 1 Tool kit 48 925256 1 O-ring 7745640- 44- 54155585 500, 500A, 501A

NOTES Also available as an exchange part., Ratio 1,95:1

Ratio 1,95:1 TH=0,05mm TH=0.20mm TH=1,60mm TH=0,5mm TH=0,10mm TH=0.2mm TH=0.35mm

TH=0,05mm TH=0,10mm TH=0.15mm TH=0.20mm TH=0.40mm TH=0,10mm TH=0.15mm TH=0.25mm

For use in saltwater

Front

Rear

Rear See group 9 Included in complete Duoprop drive unit.

46887

Upd:7/15/2022

Lower Gear Unit

44

REF PART NO. QTY DESCRIPTION 49 941810 4 Hex. socket screw 50 853095 4 Washer 51 876138 1 Anode kit, Magnesium 23974010 1 Anode kit, Aluminium 52 966808 2 Screw

7745640- 44- 54155585 500, 500A, 501A

NOTES Included in complete Duoprop drive unit.

Included in complete Duoprop drive unit.

For use in freshwater.

For use in Salt and Brackish water

46887

Upd:7/15/2022

Lower Gear Unit: DRIVE SP-A1

440 44 19 16

18

1

15 17 12 13

14

11 43 47

8

46 45

2

6 20 4 5 7

42 41

9

21

23

29 30

10

22 26

27 33 3

34

9 24 25

28 31 39 38

32 35

37 40

36 48

49

Upd:7/15/2022

45648

7745640 -440 -54155578 500, 500A, 501A

Lower Gear Unit: DRIVE SP-A1

REF PART NO. QTY 1 (854635) 1 Lower gear (3803154) 1 Lower gear, reman 2 854042 1 Gear housing 3 854044 1 Bearing housing 4 852644 1 Check valve 5 852643 2 Attaching plate 6 948338 6 Blind rivet 7 854040 1 Fin 8 959440 1 Hex. socket screw 9 872050 1 Gear set 10 948407 2 Spring pin 11 854889 1 Countershaft 12 183374 1 Ball bearing 13 941832 X Shim 941833 X Shim 14 832191 1 Gasket 15 11072 1 Roller bearing 16 897387 1 Clamping ring 17 944970 X Shim 18 944522 X Shim 42981 X Shim 42980 X Shim 968057 X Shim 19 969071 1 Round nut 20 183497 1 Needle bearing 21 854300 1 Nut 22 854657 1 Propeller shaft 23 814165 1 Washer 183390 1 Needle roller bushin 24 832548 1 Pump rotor 25 914474 1 Snap ring 26 854541 1 Ball bearing 27 944561 X Shim 944562 X Shim 851767 X Shim 28 (832725) 1 Thrust ring 29 953449 6 Stud 30 955825 6 Hexagon nut 31 969073 1 Round nut 32 925261 2 O-ring 33 897426 2 Sealing ring 34 941812 2 Hex. socket screw 35 875815 1 Zinc ring kit 36 941809 2 Hex. socket screw 37 872082 1 Line cutter 38 854045 1 Spinner 39 850888 1 Plastic washer 40 850889 1 Screw 41 839354 1 Plug 42 955974 1 O-ring 43 814482 1 Oil strainer 44 854553 1 Splined sleeve 45 941810 4 Hex. socket screw 46 853095 4 Washer 47 925256 1 O-ring 48 876137 1 Anode kit 49 941809 2 Hex. socket screw

7745640- 440- 54155578 500, 500A, 501A

440 DESCRIPTION

NOTES Also available as an exchange part.

Also available as an exchange part.

Ratio 1,61:1

TH=0,05mm TH=0.20mm

TH=1,60mm TH=0,05mm TH=0,10mm TH=0.35mm TH=0.20mm

TH=0,05mm TH=0,10mm TH=0.20mm

For use in saltwater

Included in complete drive unit Included in complete drive unit Included in complete drive unit Included in complete drive unit To be used in fresh-water.

45648

Upd:7/15/2022

Reverse Gear MS4A: 853781

44

Upd:7/15/2022

46899

7745640 -44 -54155561 500, 500A, 501A

Reverse Gear MS4A: 853781

REF PART NO. QTY 1 853781 1 Reversing gear 2 (853374) 1 Gear housing 3 832667 1 Gear housing cover 4 956585 3 Hex. socket screw 5 814643 1 Hollow screw 6 955989 1 O-ring 7 839351 1 Oil dipstick 8 955974 1 O-ring 9 949071 X Shim 949073 X Shim 949072 X Shim 10 943866 X Shim 943867 X Shim 967557 X Shim 943868 X Shim 11 854599 1 Gear set 12 832669 1 Gasket 13 832644 1 Bearing sleeve 14 853542 2 Ball bearing 15 943869 X Shim 946179 X Shim 943870 X Shim 16 853819 2 Needle bearing 16A 181359 4 Needle roller assemb 17 (897308) 2 Spacer ring 18 853523 1 Shaft 19 839332 1 Nut 839333 1 Nut 839334 1 Nut 20 850433 1 Retaining ring 21 944522 X Shim 42981 X Shim 42980 X Shim 22 897312 2 Lock ring 23 853528 1 Spacer ring 24 852433 1 Wear washer 25 951077 1 Snap ring 26 26411 1 Shim 27 813970 1 Spring 28 854370 1 Sliding sleeve 29 814179 1 Plug 30 897682 1 Gasket 31 181301 1 Inner ring 32 181302 1 Cup 33 853376 1 Drive gear set 33A 1 sliding clutch 34 184649 1 Roller bearing 35 967352 X Shim 941823 X Shim 967351 X Shim 941824 X Shim 941825 X Shim 36 (854097) 1 Bearing cover 37 925257 1 O-ring 38 946472 4 Flange screw 39 947084 1 Gasket 40 960629 1 Plug 41 853484 1 Pretensioning sleeve 42 853949 1 Roller bearing 43 853063 X Adjusting washer 853064 X Adjusting washer (853065) X Adjusting washer 44 183247 1 Roller bearing 7745640- 44- 54155561 500, 500A, 501A

44 DESCRIPTION

NOTES Ratio 1,93:1

TH=0.1mm TH=0.35mm TH=0.5mm TH=0.1mm TH=0.2mm TH=0.3mm TH=0.4mm

TH=0,05mm TH=0.1mm TH=0.2mm Repl by 853819 For 181359 Alt TH=2,00mm Alt TH=2,37mm Alt TH=2,65mm TH=0,05mm TH=0.1mm TH=0.2mm

(853420)

TH=0,05mm TH=0.1mm TH=0.15mm TH=0.2mm TH=0.4mm (852372)

(183668) TH=0.1mm TH=0.15mm TH=0.35mm

46899

Upd:7/15/2022

Reverse Gear MS4A: 853781

REF PART NO. QTY 45 853670 1 Sealing ring 46 914538 1 Snap ring 47 832675 1 Washer 48 956000 1 O-ring 49 853161 1 Bearing housing 50 925095 1 O-ring 51 967636 6 Hex. socket screw 52 949523 6 Washer 53 850275 1 Axle shaft 54 853026 1 Washer 55 854201 1 Screw 56 (853366) 1 Bearing housing 57 946671 6 Flange screw 58 853370 X Anode 853369 X Shim 853368 X Anode 59 943244 1 O-ring 60 183328 1 Cup 61 183327 1 Inner ring 62 852696 1 Pretensioning sleeve 63 853949 1 Roller bearing 64 925063 1 O-ring 66 944530 1 Sealing ring 67 853481 1 Propeller shaft flan 68 850471 1 Washer 69 947855 1 Flange lock nut 70 (851786) 2 Oil cooler 71 941906 4 Spring washer 72 851874 2 Pipe connection 73 965213 4 Flange screw 74 192134 2 Plug 75 960169 4 O-ring 76 942000 2 Hex. socket screw 77 853198 1 Shift mechanism 78 851662 1 Bearing housing 79 839646 1 Dog 80 925065 1 O-ring 81 814184 1 Spring 83 958838 1 Sealing ring 84 897816 1 Eccentric piston 85 951924 1 Spring pin 86 942871 1 Clevis pin 87 897711 1 Hexagon screw 88 897871 X Shim 89 853225 1 Intermediate lever 90 955270 2 Hexagon screw 91 955781 2 Hexagon nut 92 955948 2 Toothed washer 93 804312 1 Cube 94 955892 1 Washer 95 17276 1 Split pin 96 853180 1 Bracket 97 955294 2 Hexagon screw 98 819068 1 Washer 99 21471054 1 Bracket 100 955246 2 Hexagon screw 101 946577 2 Lock nut 102 940090 2 Washer 876073 1 Gasket kit

7745640- 44- 54155561 500, 500A, 501A

44 DESCRIPTION

NOTES (839253)

Serial no 3101025864-

TH=0.1mm TH=0.15mm TH=0.35mm

(183668)

See group 10A

46899

Upd:7/15/2022

Reverse Gear MS4A: 853397

44

Upd:7/15/2022

46899

7745640 -44 -54155560 500, 500A, 501A

Reverse Gear MS4A: 853397

REF PART NO. QTY 1 853397 1 Reverse gear 2 (853374) 1 Gear housing 3 832667 1 Gear housing cover 4 956585 3 Hex. socket screw 5 814643 1 Hollow screw 6 955989 1 O-ring 7 839351 1 Oil dipstick 8 955974 1 O-ring 9 949071 X Shim 949073 X Shim 949072 X Shim 10 943866 X Shim 943867 X Shim 967557 X Shim 943868 X Shim 11 854599 1 Gear set 12 832669 1 Gasket 13 832644 1 Bearing sleeve 14 853542 2 Ball bearing 15 943869 X Shim 946179 X Shim 943870 X Shim 16 853819 2 Needle bearing 16A 181359 4 Needle roller assemb 17 (897308) 2 Spacer ring 18 853523 1 Shaft 19 839332 1 Nut 839333 1 Nut 839334 1 Nut 20 850433 1 Retaining ring 21 944522 X Shim 42981 X Shim 42980 X Shim 22 897312 2 Lock ring 23 853528 1 Spacer ring 24 852433 1 Wear washer 25 951077 1 Snap ring 26 26411 1 Shim 27 813970 1 Spring 28 854370 1 Sliding sleeve 29 814179 1 Plug 30 897682 1 Gasket 31 181301 1 Inner ring 32 181302 1 Cup 33 (853375) 1 Anode 33A 1 sliding clutch 34 184649 1 Roller bearing 35 967352 X Shim 941823 X Shim 967351 X Shim 941824 X Shim 941825 X Shim 36 (854097) 1 Bearing cover 37 925257 1 O-ring 38 946472 4 Flange screw 39 947084 1 Gasket 40 960629 1 Plug 41 853484 1 Pretensioning sleeve 42 853949 1 Roller bearing 43 853063 X Adjusting washer 853064 X Adjusting washer (853065) X Adjusting washer 44 183247 1 Roller bearing 7745640- 44- 54155560 500, 500A, 501A

44 DESCRIPTION

NOTES Ratio 1,54:1

TH=0.1mm TH=0.35mm TH=0.5mm TH=0.1mm TH=0.2mm TH=0.3mm TH=0.4mm

TH=0,05mm TH=0.1mm TH=0.2mm Repl by 853819 For 181359 Alt TH=2,00mm Alt TH=2,37mm Alt TH=2,65mm TH=0,05mm TH=0.1mm TH=0.2mm

(853420)

TH=0,05mm TH=0.1mm TH=0.15mm TH=0.2mm TH=0.4mm (852372)

(183668) TH=0.1mm TH=0.15mm TH=0.35mm

46899

Upd:7/15/2022

Reverse Gear MS4A: 853397

REF PART NO. QTY 45 853670 1 Sealing ring 46 914538 1 Snap ring 47 832675 1 Washer 48 956000 1 O-ring 49 853161 1 Bearing housing 50 925095 1 O-ring 51 967636 6 Hex. socket screw 52 949523 6 Washer 53 850275 1 Axle shaft 54 853026 1 Washer 55 854201 1 Screw 56 (853366) 1 Bearing housing 57 946671 6 Flange screw 58 853370 X Anode 853369 X Shim 853368 X Anode 59 943244 1 O-ring 60 183328 1 Cup 61 183327 1 Inner ring 62 852696 1 Pretensioning sleeve 63 853949 1 Roller bearing 64 925063 1 O-ring 65 853757 1 Sealing ring 66 944530 1 Sealing ring 67 853481 1 Propeller shaft flan 68 850471 1 Washer 69 947855 1 Flange lock nut 70 (851786) 2 Oil cooler 71 941906 4 Spring washer 72 851874 2 Pipe connection 73 965213 4 Flange screw 74 192134 2 Plug 75 960169 4 O-ring 76 942000 2 Hex. socket screw 77 853198 1 Shift mechanism 78 851662 1 Bearing housing 79 839646 1 Dog 80 925065 1 O-ring 81 814184 1 Spring 82 965215 2 Flange screw 83 958838 1 Sealing ring 84 897816 1 Eccentric piston 85 951924 1 Spring pin 86 942871 1 Clevis pin 87 897711 1 Hexagon screw 88 897871 X Shim 89 853225 1 Intermediate lever 90 955270 2 Hexagon screw 91 955781 2 Hexagon nut 92 955948 2 Toothed washer 93 804312 1 Cube 94 955892 1 Washer 95 17276 1 Split pin 96 853180 1 Bracket 97 955294 2 Hexagon screw 98 819068 1 Washer 99 21471054 1 Bracket 100 955246 2 Hexagon screw 101 946577 2 Lock nut 102 940090 2 Washer 876073 1 Gasket kit

7745640- 44- 54155560 500, 500A, 501A

44 DESCRIPTION

NOTES (839253)

Serial no 3101025864-

TH=0.1mm TH=0.15mm TH=0.35mm

(183668) (959026)

(946440)

See group 10A

46899

Upd:7/15/2022

Reverse Gear MS4B: 854901

44 1

10 19

7

28

5 6 8

27 26 25

13 15 16 16A 17 16A 12

3 4

64 65

67

66

68 69

11

11

72 9 16A 16 17 16A 24 23 22 20 14

18

58

56

29 30

57 75

22

62 72

10A 49

73

75

76 71

74

63

70 59

51

60

52

61

2

101

33

53

96

21

50

48

47

46

31 32

45

33 43

44

41

34 35 37

97

78 83

33A 42

98 100 99

79 81 80

102

8586

77

84 88

82 93

36

87 95

90 38 11

54

39

55

40 94

55 89 9291

Upd:7/15/2022

46888

7745640 -44 -54155563 500, 500A, 501A

Reverse Gear MS4B: 854901

REF PART NO. QTY 1 854901 1 Reversing gear 2 (853374) 1 Gear housing 3 (854676) 1 Gear housing cover 4 956585 3 Hex. socket screw 5 814643 1 Hollow screw 6 955989 1 O-ring 7 839351 1 Oil dipstick 8 955974 1 O-ring 9 949071 X Shim 949073 X Shim 949072 X Shim 10 941826 X Shim 941827 X Shim 948230 X Shim 10A 943866 X Shim 10 943867 X Shim 967557 X Shim 943868 X Shim 11 854599 1 Gear set 12 832669 1 Gasket 13 854670 1 Ball bearing 14 853542 1 Ball bearing 15 943869 X Shim 946179 X Shim 943870 X Shim 16 853819 2 Needle bearing 16A 181359 4 Needle roller assemb 17 (897308) 2 Spacer ring 18 853523 1 Shaft 19 839332 1 Nut 839333 1 Nut 839334 1 Nut 20 850433 1 Retaining ring 21 944522 X Shim 42981 X Shim 42980 X Shim 22 897312 2 Lock ring 23 853528 1 Spacer ring 24 852433 1 Wear washer 25 951077 1 Snap ring 26 26411 1 Shim 27 813970 1 Spring 28 854370 1 Sliding sleeve 29 814179 1 Plug 30 897682 1 Gasket 31 181301 1 Inner ring 32 181302 1 Cup 33 853376 1 Drive gear set 33A 1 sliding clutch 34 184649 1 Roller bearing 35 967352 X Shim 941823 X Shim 967351 X Shim 941824 X Shim 941825 X Shim 36 (854097) 1 Bearing cover 37 925257 1 O-ring 38 946472 4 Flange screw 39 947084 1 Gasket 40 960629 1 Plug 41 853484 1 Pretensioning sleeve 42 853949 1 Roller bearing 43 853063 X Adjusting washer 7745640- 44- 54155563 500, 500A, 501A

44 DESCRIPTION

NOTES Ratio 1,93:1

TH=0.1mm TH=0.35mm TH=0.5mm TH=0,05mm TH=0.2mm TH=0.35mm TH=0,10mm TH=0.20mm TH=0,30mm TH=0.4mm

TH=0,05mm TH=0.1mm TH=0.2mm Repl by 853819 For 181359 Alt TH=2,00mm Alt TH=2,37mm Alt TH=2,65mm TH=0,05mm TH=0.1mm TH=0.2mm

(853420)

TH=0,05mm TH=0.1mm TH=0.15mm TH=0.2mm TH=0.4mm (852372)

(183668) TH=0.1mm 46888

Upd:7/15/2022

Reverse Gear MS4B: 854901

REF PART NO. QTY 853064 X Adjusting washer (853065) X Adjusting washer 44 183247 1 Roller bearing 45 853670 1 Sealing ring 46 914538 1 Snap ring 47 832675 1 Washer 48 956000 1 O-ring 49 853161 1 Bearing housing 50 925095 1 O-ring 51 967636 6 Hex. socket screw 52 949523 6 Washer 53 850275 1 Axle shaft 54 853026 1 Washer 55 854201 1 Screw 56 (853366) 1 Bearing housing 57 946671 6 Flange screw 58 853370 X Anode 853369 X Shim 853368 X Anode 59 943244 1 O-ring 60 183328 1 Cup 61 183327 1 Inner ring 62 852696 1 Pretensioning sleeve 63 853949 1 Roller bearing 64 925063 1 O-ring 66 944530 1 Sealing ring 67 853481 1 Propeller shaft flan 68 850471 1 Washer 69 947855 1 Flange lock nut 70 (851786) 2 Oil cooler 71 941906 4 Spring washer 72 851874 2 Pipe connection 73 965213 4 Flange screw 74 192134 2 Plug 75 960169 4 O-ring 76 942000 2 Hex. socket screw 77 853198 1 Shift mechanism 78 851662 1 Bearing housing 79 839646 1 Dog 80 925065 1 O-ring 81 814184 1 Spring 83 958838 1 Sealing ring 84 897816 1 Eccentric piston 85 951924 1 Spring pin 86 942871 1 Clevis pin 87 897711 1 Hexagon screw 88 897871 X Shim 89 853225 1 Intermediate lever 90 955270 2 Hexagon screw 91 955781 2 Hexagon nut 92 955948 2 Toothed washer 93 804312 1 Cube 94 955892 1 Washer 95 17276 1 Split pin 96 853180 1 Bracket 97 955294 2 Hexagon screw 98 819068 1 Washer 99 21471054 1 Bracket 100 955246 2 Hexagon screw 101 946577 2 Lock nut 102 940090 2 Washer 876073 1 Gasket kit

7745640- 44- 54155563 500, 500A, 501A

44 DESCRIPTION

NOTES TH=0.15mm TH=0.35mm (839253)

Serial no 3101025864-

TH=0.1mm TH=0.15mm TH=0.35mm

(183668)

See group 10A

46888

Upd:7/15/2022

Reverse Gear MS4B: 854900

44 1

10 19

7

28

5 6 8

27 26 25

13 15 16 16A 17 16A 12

3 4

64 65

67

66

68 69

11

11

72 9 16A 16 17 16A 24 23 22 20 14

18

58

56

29 30

57 75

22

62 72

10A 49

73

75

76 71

74

63

70 59

51

60

52

61

2

101

33

53

96

21

50

48

47

46

31 32

45

33 43

44

41

34 35 37

97

78 83

33A 42

98 100 99

79 81 80

102

8586

77

84 88

82 93

36

87 95

90 38 11

54

39

55

40 94

55 89 9291

Upd:7/15/2022

46888

7745640 -44 -54155562 500, 500A, 501A

Reverse Gear MS4B: 854900

REF PART NO. QTY 1 854900 1 Reversing gear 2 (853374) 1 Gear housing 3 (854676) 1 Gear housing cover 4 956585 3 Hex. socket screw 5 814643 1 Hollow screw 6 955989 1 O-ring 7 839351 1 Oil dipstick 8 955974 1 O-ring 9 949071 X Shim 949073 X Shim 949072 X Shim 10 941826 X Shim 941827 X Shim 948230 X Shim 10A 943866 X Shim 10 943867 X Shim 967557 X Shim 943868 X Shim 11 854599 1 Gear set 12 832669 1 Gasket 13 854670 1 Ball bearing 14 853542 1 Ball bearing 15 943869 X Shim 946179 X Shim 943870 X Shim 16 853819 2 Needle bearing 16A 181359 4 Needle roller assemb 17 (897308) 2 Spacer ring 18 853523 1 Shaft 19 839332 1 Nut 839333 1 Nut 839334 1 Nut 20 850433 1 Retaining ring 21 944522 X Shim 42981 X Shim 42980 X Shim 22 897312 2 Lock ring 23 853528 1 Spacer ring 24 852433 1 Wear washer 25 951077 1 Snap ring 26 26411 1 Shim 27 813970 1 Spring 28 854370 1 Sliding sleeve 29 814179 1 Plug 30 897682 1 Gasket 31 181301 1 Inner ring 32 181302 1 Cup 33 (853375) 1 Anode 33A 1 sliding clutch 34 184649 1 Roller bearing 35 967352 X Shim 941823 X Shim 967351 X Shim 941824 X Shim 941825 X Shim 36 (854097) 1 Bearing cover 37 925257 1 O-ring 38 946472 4 Flange screw 39 947084 1 Gasket 40 960629 1 Plug 41 853484 1 Pretensioning sleeve 42 853949 1 Roller bearing 43 853063 X Adjusting washer 7745640- 44- 54155562 500, 500A, 501A

44 DESCRIPTION

NOTES Ratio 1,54:1

TH=0.1mm TH=0.35mm TH=0.5mm TH=0,05mm TH=0.2mm TH=0.35mm TH=0,10mm TH=0.20mm TH=0,30mm TH=0.4mm

TH=0,05mm TH=0.1mm TH=0.2mm Repl by 853819 For 181359 Alt TH=2,00mm Alt TH=2,37mm Alt TH=2,65mm TH=0,05mm TH=0.1mm TH=0.2mm

(853420)

TH=0,05mm TH=0.1mm TH=0.15mm TH=0.2mm TH=0.4mm (852372)

(183668) TH=0.1mm 46888

Upd:7/15/2022

Reverse Gear MS4B: 854900

REF PART NO. QTY 853064 X (853065) X 44 183247 1 45 853670 1 46 914538 1 47 832675 1 48 956000 1 49 853161 1 50 925095 1 51 967636 6 52 949523 6 53 850275 1 54 853026 1 55 854201 1 56 (853366) 1 57 946671 6 58 853370 X 853369 X 853368 X 59 943244 1 60 183328 1 61 183327 1 62 852696 1 63 853949 1 64 925063 1 65 853757 1 66 944530 1 67 853481 1 68 850471 1 69 947855 1 70 (851786) 2 71 941906 4 72 851874 2 73 965213 4 74 192134 2 75 960169 4 76 942000 2 77 853198 1 78 851662 1 79 839646 1 80 925065 1 81 814184 1 82 965215 2 83 958838 1 84 897816 1 85 951924 1 86 942871 1 87 897711 1 88 897871 X 89 853225 1 90 955270 2 91 955781 2 92 955948 2 93 804312 1 94 955892 1 95 17276 1 96 853180 1 97 955294 2 98 819068 1 99 21471054 1 100 955246 2 101 946577 2 102 940090 2 7745640- 44- 54155562 500, 500A, 501A

44 DESCRIPTION

Adjusting washer Adjusting washer Roller bearing Sealing ring Snap ring Washer O-ring Bearing housing O-ring Hex. socket screw Washer Axle shaft Washer Screw Bearing housing Flange screw Anode Shim Anode O-ring Cup Inner ring Pretensioning sleeve Roller bearing O-ring Sealing ring Sealing ring Propeller shaft flan Washer Flange lock nut Oil cooler Spring washer Pipe connection Flange screw Plug O-ring Hex. socket screw Shift mechanism Bearing housing Dog O-ring Spring Flange screw Sealing ring Eccentric piston Spring pin Clevis pin Hexagon screw Shim Intermediate lever Hexagon screw Hexagon nut Toothed washer Cube Washer Split pin Bracket Hexagon screw Washer Bracket Hexagon screw Lock nut Washer

NOTES TH=0.15mm TH=0.35mm (839253)

Serial no 3101025864-

TH=0.1mm TH=0.15mm TH=0.35mm

(183668) (959026)

(946440)

46888

Upd:7/15/2022

Reverse Gear MS4B: 854900

REF PART NO. QTY 876073 1 Gasket kit

7745640- 44- 54155562 500, 500A, 501A

44 DESCRIPTION

46888

NOTES See group 10A

Upd:7/15/2022

Upper Gear Unit

44

Upd:7/15/2022

46897

7745640 -44 -54155579 500, 500A, 501A

Upper Gear Unit

REF PART NO. QTY 1 854022 1 Upper gear 3803114 1 Upper gear, reman 2 854023 1 Gear housing 854571 1 Gear housing 3 941814 2 Stud 4 854024 1 Cover 4A (854198) 1 Plastic plug 5 814179 1 Plug 6 897682 1 Gasket 7 941807 3 Hex. socket screw 8 814643 1 Hollow screw 9 955989 1 O-ring 10 832669 1 Gasket 11 853669 1 Gear set 12 854025 1 Bearing box 13 853949 1 Roller bearing 14 183247 1 Roller bearing 15 852705 1 Pivot pin 15A 941807 2 Hex. socket screw 16 956591 4 Hex. socket screw 16A 942598 4 Washer 17 853484 1 Pretensioning sleeve 18 925095 1 O-ring 19 853034 X Shim 853035 X Shim 853036 X Shim 20 839253 1 Sealing ring 21 832675 1 Washer 22 956000 1 O-ring 23 914538 1 Snap ring 24 854303 1 Universal joint 25 853561 1 Joint fork kit 26 (853331) 2 Lock ring 27 897706 1 Universal joint 28 854302 1 Fork 29 853255 2 Spider 29A (853331) 8 Lock ring 30 8 needle bearing 31 8 protector ring 32 8 cork ring 32A 872089 1 Universal joint 32B 854616 1 Fork 32C 854617 1 Fork 32D 872088 1 Double joint 32E 854619 2 Spider 32 24383 8 Lock ring 33 854201 1 Screw 34 853026 1 Washer 35 853542 2 Ball bearing 36 832644 2 Bearing sleeve 37 943869 X Shim 946179 X Shim 943870 X Shim 38 943252 X Shim 943866 X Shim 943867 X Shim 967557 X Shim 943868 X Shim 39 (897385) 1 Shaft 40 814601 1 Sliding sleeve 41 813970 1 Spring 42 26411 1 Shim 43 951077 1 Snap ring 7745640- 44- 54155579 500, 500A, 501A

44 DESCRIPTION

NOTES Also available as an exchange part.

Also available as an exchange part.

Repl by 854571

(183668)

TH=0,10mm TH=0.15mm TH=0.35mm

SN-3102102362

(839026)

SN 3102102363-

SN3102060903-

TH=0,05mm TH=0,10mm TH=0.20mm TH=0,05mm TH=0,10mm TH=0.20mm TH=0,30mm TH=0.40mm (814601)

46897

Upd:7/15/2022

Upper Gear Unit

REF PART NO. QTY 44 853819 2 Needle bearing 45 897313 1 Spacer ring 46 897312 2 Lock ring 47 839332 1 Nut 839333 1 Nut 839334 1 Nut 48 839504 1 Shift mechanism 49 839505 1 Bearing housing 50 897816 1 Eccentric piston 51 814603 1 Dog 52 814184 1 Spring 53 897711 1 Hexagon screw 54 897871 X Shim 55 853868 1 Sealing ring 56 951924 1 Spring pin 57 942871 1 Clevis pin 58 925093 1 O-ring 59 940169 4 Hexagon screw 60 876294 1 Bellows kit 61 853013 1 Hose clamp 62 853012 1 Hose clamp 63 839351 1 Oil dipstick 64 955974 1 O-ring 65 853706 1 Type plate 66 804269 2 Drive screw 67 854179 1 Anchorage 68 854036 1 Protecting cover 68A (854180) 1 Locating pin 69 854661 1 Screw 70 854137 1 Sign 71 854142 1 Sign 854143 1 Sign 72 854144 1 Sign

7745640- 44- 54155579 500, 500A, 501A

44 DESCRIPTION

NOTES

TH=2,00mm TH=2,37mm TH=2,65mm

(875826)

Included in complete drive unit Included in complete drive unit Included in complete drive unit Included in complete drive unit Included in complete drive unit, P Included in complete drive unit, S.B Included in complete drive unit

46897

Upd:7/15/2022

Upper Gear Unit

44

8

7 59

1

9

4A

4 69

34 43

60

65 35 64

32 33

67 11

40

62

61

10 11 2

63

6

5 36

31 30 23 37

68

22 21

66

3

38

55

20 14

47

16 16A

39

51

52

53

46

54 48

12

45 19 18 15

11

50 49

44

15A

40 17 41

13 42

33 32

58

25

56

27

24

57

28

26

29 29

Upd:7/15/2022

45652

7745640 -44 -54155572 500, 500A, 501A

Upper Gear Unit

REF PART NO. QTY 1 854936 1 Gear 2 854571 1 Gear housing 3 977241 2 Stud 4 854677 1 Cover 4A (854198) 1 Plastic plug 5 814179 1 Plug 6 897682 1 Gasket 7 941807 3 Hex. socket screw 8 814643 1 Hollow screw 9 955989 1 O-ring 10 832669 1 Gasket 11 853669 1 Gear set 12 854025 1 Bearing box 13 853949 1 Roller bearing 14 183247 1 Roller bearing 15 852705 1 Pivot pin 15A 941807 2 Hex. socket screw 16 956591 4 Hex. socket screw 16A 942598 4 Washer 17 853484 1 Pretensioning sleeve 18 925095 1 O-ring 19 853034 X Shim 853035 Shim 853036 Shim 20 839253 1 Sealing ring 21 832675 1 Washer 22 956000 1 O-ring 23 914538 1 Snap ring 24 872089 1 Universal joint 25 854616 1 Fork 26 854617 1 Fork 27 872088 1 Double joint 28 854619 2 Spider 29 24383 8 Lock ring 30 854201 1 Screw 31 853026 1 Washer 32 854670 2 Ball bearing 33 943869 X Shim 946179 X Shim 943870 X Shim 34 941826 X Shim 941827 X Shim 948230 X Shim 35 (897385) 1 Shaft 36 814601 1 Sliding sleeve 37 813970 1 Spring 38 26411 1 Shim 39 951077 1 Snap ring 40 853819 2 Needle bearing 41 897313 1 Spacer ring 42 897312 2 Lock ring 43 839332 1 Nut 839333 1 Nut 839334 1 Nut 44 839504 1 Shift mechanism 45 839505 1 Bearing housing 46 897816 1 Eccentric piston 47 814603 1 Dog 48 814184 1 Spring 49 897711 1 Hexagon screw 50 897871 X Shim 51 853868 1 Sealing ring 52 951924 1 Spring pin 7745640- 44- 54155572 500, 500A, 501A

44 DESCRIPTION

NOTES Also available as an exchange part.

TH=0,10mm TH=0.15mm TH=0.35mm

TH=0,05mm TH=0,10mm TH=0.20mm TH=0,05mm TH=0.20mm TH=0.35mm

TH=2,00mm TH=2,37mm TH=2,65mm

45652

Upd:7/15/2022

Upper Gear Unit

REF PART NO. QTY 53 942871 1 Clevis pin 54 925093 1 O-ring 55 940169 4 Hexagon screw 56 876294 1 Bellows kit 57 853013 1 Hose clamp 58 853012 1 Hose clamp 59 839351 1 Oil dipstick 60 955974 1 O-ring 61 853706 1 Type plate 62 804269 2 Drive screw 63 854179 1 Anchorage 64 854036 1 Protecting cover 65 (854180) 1 Locating pin 66 854661 1 Screw 67 854137 1 Sign 68 854140 1 Sign 854141 1 Sign 69 854144 1 Sign

7745640- 44- 54155572 500, 500A, 501A

44 DESCRIPTION

NOTES

Included in complete drive unit Included in complete drive unit Included in complete drive unit Included in complete drive unit Included in complete drive unit, P Included in complete drive unit, S.B Included in complete drive unit

45652

Upd:7/15/2022

Upper Gear Unit

44

8

7 59

1

9

4A

4 69

34 43

60

65 35 64

32 33

67 11

40

62

61

10 11 2

63

6

5 36

31 30 23 37

68

22 21

66

3

38

55

20 14

47

16 16A

39

51

52

53

46

54 48

12

45 19 18 15

11

50 49

44

15A

40 17 41

13 42

33 32

58

25

56

27

24

57

28

26

29 29

Upd:7/15/2022

45652

7745640 -44 -54155580 500, 500A, 501A

Upper Gear Unit

REF PART NO. QTY 1 854936 1 Gear 2 854571 1 Gear housing 3 977241 2 Stud 4 854677 1 Cover 4A (854198) 1 Plastic plug 5 814179 1 Plug 6 897682 1 Gasket 7 941807 3 Hex. socket screw 8 814643 1 Hollow screw 9 955989 1 O-ring 10 832669 1 Gasket 11 853669 1 Gear set 12 854025 1 Bearing box 13 853949 1 Roller bearing 14 183247 1 Roller bearing 15 852705 1 Pivot pin 15A 941807 2 Hex. socket screw 16 956591 4 Hex. socket screw 16A 942598 4 Washer 17 853484 1 Pretensioning sleeve 18 925095 1 O-ring 19 853034 X Shim 853035 Shim 853036 Shim 20 839253 1 Sealing ring 21 832675 1 Washer 22 956000 1 O-ring 23 914538 1 Snap ring 24 872089 1 Universal joint 25 854616 1 Fork 26 854617 1 Fork 27 872088 1 Double joint 28 854619 2 Spider 29 24383 8 Lock ring 30 854201 1 Screw 31 853026 1 Washer 32 854670 2 Ball bearing 33 943869 X Shim 946179 X Shim 943870 X Shim 34 941826 X Shim 941827 X Shim 948230 X Shim 35 (897385) 1 Shaft 36 814601 1 Sliding sleeve 37 813970 1 Spring 38 26411 1 Shim 39 951077 1 Snap ring 40 853819 2 Needle bearing 41 897313 1 Spacer ring 42 897312 2 Lock ring 43 839332 1 Nut 839333 1 Nut 839334 1 Nut 44 839504 1 Shift mechanism 45 839505 1 Bearing housing 46 897816 1 Eccentric piston 47 814603 1 Dog 48 814184 1 Spring 49 897711 1 Hexagon screw 50 897871 X Shim 51 853868 1 Sealing ring 52 951924 1 Spring pin 7745640- 44- 54155580 500, 500A, 501A

44 DESCRIPTION

NOTES Also available as an exchange part.

TH=0,10mm TH=0.15mm TH=0.35mm

TH=0,05mm TH=0,10mm TH=0.20mm TH=0,05mm TH=0.20mm TH=0.35mm

TH=2,00mm TH=2,37mm TH=2,65mm

45652

Upd:7/15/2022

Upper Gear Unit

REF PART NO. QTY 53 942871 1 Clevis pin 54 925093 1 O-ring 55 940169 4 Hexagon screw 56 876294 1 Bellows kit 57 853013 1 Hose clamp 58 853012 1 Hose clamp 59 839351 1 Oil dipstick 60 955974 1 O-ring 61 853706 1 Type plate 62 804269 2 Drive screw 63 854179 1 Anchorage 64 854036 1 Protecting cover 65 (854180) 1 Locating pin 66 854661 1 Screw 67 854137 1 Sign 68 854142 1 Sign 854143 1 Sign 69 854144 1 Sign

7745640- 44- 54155580 500, 500A, 501A

44 DESCRIPTION

NOTES

Included in complete drive unit Included in complete drive unit Included in complete drive unit Included in complete drive unit Included in complete drive unit, P Included in complete drive unit, S.B Included in complete drive unit

45652

Upd:7/15/2022

Upper Gear Unit

44 8

7 59

1

9

4A

4 1 70

34 43

60

35 64

32

64A

33 68 11

62

61

66

40 10

1 1 1 1

11 2

67

6

5

1 1

31 30

63

36

1

23 37

69

22

64A

21 3

65

38

55

20 14

47

16 16A

39

51

52

53

46

54 48

12

45 19

15

18

15A

11

50 49

44 40 17 41

13 42

33 32

58

25

56

27

24

57

28

26

29 29

Upd:7/15/2022

46884

7745640 -44 -54155586 500, 500A, 501A

Upper Gear Unit

44

REF PART NO. QTY DESCRIPTION 1 872013 1 Gear 2 854571 1 Gear housing 3 977241 2 Stud 4 854677 1 Cover 4A (854198) 1 Plastic plug 5 814179 1 Plug 6 897682 1 Gasket 7 941807 3 Hex. socket screw 8 814643 1 Hollow screw 9 955989 1 O-ring 10 832669 1 Gasket 11 1 Gear set 12 854025 1 Bearing box 13 853949 1 Roller bearing 14 183247 1 Roller bearing 15 852705 1 Pivot pin 15A 941807 2 Hex. socket screw 16 956591 4 Hex. socket screw 16A 942598 4 Washer 17 853484 1 Pretensioning sleeve 18 925095 1 O-ring 19 853034 X Shim 853035 X Shim 853036 X Shim 20 839253 1 Sealing ring 21 832675 1 Washer 22 956000 1 O-ring 23 914538 1 Snap ring 24 872089 1 Universal joint 25 854616 1 Fork 26 854617 1 Fork 27 872088 1 Double joint 28 854619 2 Spider 29 24383 8 Lock ring 30 854201 1 Screw 31 853026 1 Washer 32 854670 2 Ball bearing 33 943869 X Shim 946179 X Shim 943870 X Shim 34 941826 X Shim 941827 X Shim 948230 X Shim 35 853916 1 Shaft 36 854222 1 Sliding sleeve 37 813970 1 Spring 38 854126 1 Washer 39 951078 1 Snap ring 40 853819 2 Needle bearing 41 854192 1 Spacer ring 42 853888 2 Lock ring 43 854228 1 Nut 854229 1 Nut 854230 1 Nut 854265 1 Nut 44 850309 1 Shift mechanism 45 839505 1 Bearing housing 46 897816 1 Eccentric piston 47 839646 1 Dog 48 814184 1 Spring 49 897711 1 Hexagon screw 50 897871 X Shim 51 853868 1 Sealing ring

NOTES Also available as an exchange part.

7745640- 44- 54155586

46884

500, 500A, 501A

TH=0,10mm TH=0.15mm TH=0.35mm

TH=0,05mm TH=0,10mm TH=0.20mm TH=0,05mm TH=0.20mm TH=0.35mm

0mm 0,20mm 0,40mm 0,60mm

Upd:7/15/2022

Upper Gear Unit

REF PART NO. QTY DESCRIPTION 52 951924 1 Spring pin 53 942871 1 Clevis pin 54 925093 1 O-ring 55 940169 4 Hexagon screw 56 876294 1 Bellows kit 57 853013 1 Hose clamp 58 853012 1 Hose clamp 59 839351 1 Oil dipstick 60 955974 1 O-ring 61 853706 1 Type plate 62 804269 2 Drive screw 63 854713 1 Anchorage 64 854604 1 Protecting cover 64A 925052 2 O-ring 65 872027 1 Screw 66 854661 1 Screw 67 1 decal set 68 854137 1 Sign 69 854142 1 Sign 854143 1 Sign 70 854144 1 Sign

7745640- 44- 54155586 500, 500A, 501A

44 NOTES

Included in complete drive unit Included in complete drive unit Included in complete drive unit Included in complete drive unit Included in complete drive unit, Replaced by decal set 876509.

Included in complete drive unit, Replaced by decal set 876509., P Included in complete drive unit, Replaced by decal set 876509., S.B Included in complete drive unit

46884

Upd:7/15/2022

Upper Gear Unit

44 8

7 59

1

9

4A

4 1 70

34 43

60

35 64

32

64A

33 68 11

62

61

66

40 10

1 1 1 1

11 2

67

6

5

1 1

31 30

63

36

1

23 37

69

22

64A

21 3

65

38

55

20 14

47

16 16A

39

51

52

53

46

54 48

12

45 19

15

18

15A

11

50 49

44 40 17 41

13 42

33 32

58

25

56

27

24

57

28

26

29 29

Upd:7/15/2022

46884

7745640 -44 -54155573 500, 500A, 501A

Upper Gear Unit

44

REF PART NO. QTY DESCRIPTION 1 872013 1 Gear 2 854571 1 Gear housing 3 977241 2 Stud 4 854677 1 Cover 4A (854198) 1 Plastic plug 5 814179 1 Plug 6 897682 1 Gasket 7 941807 3 Hex. socket screw 8 814643 1 Hollow screw 9 955989 1 O-ring 10 832669 1 Gasket 11 1 Gear set 12 854025 1 Bearing box 13 853949 1 Roller bearing 14 183247 1 Roller bearing 15 852705 1 Pivot pin 15A 941807 2 Hex. socket screw 16 956591 4 Hex. socket screw 16A 942598 4 Washer 17 853484 1 Pretensioning sleeve 18 925095 1 O-ring 19 853034 X Shim 853035 X Shim 853036 X Shim 20 839253 1 Sealing ring 21 832675 1 Washer 22 956000 1 O-ring 23 914538 1 Snap ring 24 872089 1 Universal joint 25 854616 1 Fork 26 854617 1 Fork 27 872088 1 Double joint 28 854619 2 Spider 29 24383 8 Lock ring 30 854201 1 Screw 31 853026 1 Washer 32 854670 2 Ball bearing 33 943869 X Shim 946179 X Shim 943870 X Shim 34 941826 X Shim 941827 X Shim 948230 X Shim 35 853916 1 Shaft 36 854222 1 Sliding sleeve 37 813970 1 Spring 38 854126 1 Washer 39 951078 1 Snap ring 40 853819 2 Needle bearing 41 854192 1 Spacer ring 42 853888 2 Lock ring 43 854228 1 Nut 854229 1 Nut 854230 1 Nut 854265 1 Nut 44 850309 1 Shift mechanism 45 839505 1 Bearing housing 46 897816 1 Eccentric piston 47 839646 1 Dog 48 814184 1 Spring 49 897711 1 Hexagon screw 50 897871 X Shim 51 853868 1 Sealing ring

NOTES Also available as an exchange part.

7745640- 44- 54155573

46884

500, 500A, 501A

TH=0,10mm TH=0.15mm TH=0.35mm

TH=0,05mm TH=0,10mm TH=0.20mm TH=0,05mm TH=0.20mm TH=0.35mm

0mm 0,20mm 0,40mm 0,60mm

Upd:7/15/2022

Upper Gear Unit

REF PART NO. QTY DESCRIPTION 52 951924 1 Spring pin 53 942871 1 Clevis pin 54 925093 1 O-ring 55 940169 4 Hexagon screw 56 876294 1 Bellows kit 57 853013 1 Hose clamp 58 853012 1 Hose clamp 59 839351 1 Oil dipstick 60 955974 1 O-ring 61 853706 1 Type plate 62 804269 2 Drive screw 63 854713 1 Anchorage 64 854604 1 Protecting cover 64A 925052 2 O-ring 65 872027 1 Screw 66 854661 1 Screw 67 1 decal set 68 854137 1 Sign 69 854140 1 Sign 854141 1 Sign 70 854144 1 Sign

7745640- 44- 54155573 500, 500A, 501A

44 NOTES

Included in complete drive unit Included in complete drive unit Included in complete drive unit Included in complete drive unit Included in complete drive unit, Replaced by decal set 876508.

Included in complete drive unit, Replaced by decal set 876508., P Included in complete drive unit, Replaced by decal set 876508., S.B Included in complete drive unit

46884

Upd:7/15/2022

Upper Gear Unit

44

Upd:7/15/2022

46897

7745640 -44 -54155571 500, 500A, 501A

Upper Gear Unit

REF PART NO. QTY 1 854022 1 Upper gear 3803114 1 Upper gear, reman 2 854023 1 Gear housing 854571 1 Gear housing 3 941814 2 Stud 4 854024 1 Cover 4A (854198) 1 Plastic plug 5 814179 1 Plug 6 897682 1 Gasket 7 941807 3 Hex. socket screw 8 814643 1 Hollow screw 9 955989 1 O-ring 10 832669 1 Gasket 11 853669 1 Gear set 12 854025 1 Bearing box 13 853949 1 Roller bearing 14 183247 1 Roller bearing 15 852705 1 Pivot pin 15A 941807 2 Hex. socket screw 16 956591 4 Hex. socket screw 16A 942598 4 Washer 17 853484 1 Pretensioning sleeve 18 925095 1 O-ring 19 853034 X Shim 853035 X Shim 853036 X Shim 20 839253 1 Sealing ring 21 832675 1 Washer 22 956000 1 O-ring 23 914538 1 Snap ring 24 854303 1 Universal joint 25 853561 1 Joint fork kit 26 (853331) 2 Lock ring 27 897706 1 Universal joint 28 854302 1 Fork 29 853255 2 Spider 29A (853331) 8 Lock ring 30 8 needle bearing 31 8 protector ring 32 8 cork ring 32A 872089 1 Universal joint 32B 854616 1 Fork 32C 854617 1 Fork 32D 872088 1 Double joint 32E 854619 2 Spider 32 24383 8 Lock ring 33 854201 1 Screw 34 853026 1 Washer 35 853542 2 Ball bearing 36 832644 2 Bearing sleeve 37 943869 X Shim 946179 X Shim 943870 X Shim 38 943252 X Shim 943866 X Shim 943867 X Shim 967557 X Shim 943868 X Shim 39 (897385) 1 Shaft 40 814601 1 Sliding sleeve 41 813970 1 Spring 42 26411 1 Shim 43 951077 1 Snap ring 7745640- 44- 54155571 500, 500A, 501A

44 DESCRIPTION

NOTES Also available as an exchange part.

Also available as an exchange part.

Repl by 854571

(183668)

TH=0,10mm TH=0.15mm TH=0.35mm

SN-3102103500

(839026)

SN 3102103501-

SN3102058853-

TH=0,05mm TH=0,10mm TH=0.20mm TH=0,05mm TH=0,10mm TH=0.20mm TH=0,30mm TH=0.40mm (814601)

46897

Upd:7/15/2022

Upper Gear Unit

REF PART NO. QTY 44 853819 2 Needle bearing 45 897313 1 Spacer ring 46 897312 2 Lock ring 47 839332 1 Nut 839333 1 Nut 839334 1 Nut 48 839504 1 Shift mechanism 49 839505 1 Bearing housing 50 897816 1 Eccentric piston 51 814603 1 Dog 52 814184 1 Spring 53 897711 1 Hexagon screw 54 897871 X Shim 55 853868 1 Sealing ring 56 951924 1 Spring pin 57 942871 1 Clevis pin 58 925093 1 O-ring 59 940169 4 Hexagon screw 60 876294 1 Bellows kit 61 853013 1 Hose clamp 62 853012 1 Hose clamp 63 839351 1 Oil dipstick 64 955974 1 O-ring 65 853706 1 Type plate 66 804269 2 Drive screw 67 854179 1 Anchorage 68 854036 1 Protecting cover 68A (854180) 1 Locating pin 69 854661 1 Screw 70 854137 1 Sign 71 854140 1 Sign 854141 1 Sign 72 854144 1 Sign

7745640- 44- 54155571 500, 500A, 501A

44 DESCRIPTION

NOTES

TH=2,00mm TH=2,37mm TH=2,65mm

(875826)

Included in complete drive unit Included in complete drive unit Included in complete drive unit Included in complete drive unit Included in complete drive unit, P Included in complete drive unit, S.B Included in complete drive unit

46897

Upd:7/15/2022

Drive Unit, Steering Roto Pilot

64 500A, 501A

10

9

1

6

2

3 13 14 7

9

5

4

8 12

11

7

10

9 8

1 7 11

Upd:7/15/2022

44243

7745640 -64 -54155593 500, 500A, 501A

Drive Unit, Steering Roto Pilot

64

500A, 501A REF PART NO. QTY 1 (852031) 1 Drive unit 2 (852032) 1 Electric motor 3 1 gear 4 1 bracket 5 2 screw 6 1 decal 7 X steering cable 8 X steering cylinder 9 825765 X Choke control 825764 X Choke control 10 (851744) 1 Control 11 (851743) 1 Transfer gear 12 (853107) 1 Adapter kit 13 1 adapter 14 (853109) 1 Shaft

7745640- 64- 54155593 500, 500A, 501A

DESCRIPTION

SEE SEC.

NOTES 12V, repl by 852031

54155590 54155590 L=3300mm alt L=6900mm alt 54155591 54155591

44243

Upd:7/15/2022

DS Unit for Power Steering

64

1

8 12 9 10 11 15

5

2

19

22

13 3 18 16

8

6 7

17

4 21 20

14 20 21

Upd:7/15/2022

44279

7745640 -64 -54155595 500, 500A, 501A

DS Unit for Power Steering

REF PART NO. QTY 1 (828963) 1 Ds kit 2 1 bolt 3 1 nut 4 1 lock unit 5 807183 1 Spacer sleeve 6 955272 1 Hexagon screw 7 963105 1 Lock nut 8 967707 2 Split pin 9 1 DS unit 10 1 attachment 11 1 attachment 12 1 attachment pipe 13 1 bracket 14 1 control rod 15 853306 1 Nut 16 940101 2 Hexagon screw 17 940199 1 Hexagon screw 18 949607 2 Spring washer 19 951739 1 Lubricating nipple 20 955782 2 Hexagon nut 21 959080 2 Angle ball joint 22 963105 2 Lock nut

7745640- 64- 54155595 500, 500A, 501A

64 DESCRIPTION

44279

Upd:7/15/2022

Power Steering Drive Unit SP-A, SPA1, DP-A, DP-A1

64 500A, 501A

11

20 21A 21

14 17

13

18 19

12

21C 21B 23

27

28

26

22

25

24 7 8

9

5

6

10 2 3

16

4 15 1

42 43

44

41

45

47 49

46

55

51

30 31

52

32

54

50

28

58 48

29 33

33 53

35

34 36

57 37

38 39

36 56 40

Upd:7/15/2022

46911

7745640 -64 -54155596 500, 500A, 501A

Power Steering Drive Unit SP-A, SPA1, DP-A, DP-A1

64

500A, 501A REF PART NO. QTY 1

2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 21A 21B 21C 22 23 24 25 26 27 28

29 30 31 32 33 34 35 36

DESCRIPTION

855860

1 Power steering pump

(855847) (855868) 955535 940162 (464322) 971089 853454 838311 961664 (855353) 1219961 855894 955656 967111

1 1 1 2 2 2 1 X 1 1 1 1 4 1

Bracket Support plate Hexagon screw Hexagon screw Spacer washer Lock nut Pressure hose Return hose Hose clamp Pulley V-belt pulley Adapter Hexagon screw V-belt

955293 941907 948210 940100 955893 949386 955825 965552 955894 955528 952970 (850936) (828943) (850938) 853160 853185 850811

4 4 X 1 1 1 1 1 1 1 X 1 1 1 1 1 X X

Hexagon screw Spring washer Cable tie Hexagon screw Washer Clamp Hexagon nut Bracket Washer Hexagon screw Hose Steering wheel Steering wheel pad Emblem Lock washer steering head Steering cable Steering cable

853188 853189 853190 850815

X X X X

Steering cable Steering cable Steering cable Steering cable

850816

X Steering cable

853193 853194 853195 828866 853287 853288 (852741) (853307) 968247 853254 941908 958226 946152 957031 961664

X X X X X X 1

7745640- 64- 54155596 500, 500A, 501A

2 2 2 2 1 1 3

SEE SEC. 54155597 54155597 54155597 54155597 54155597 54155597 54155597

NOTES

L=32mm L=38mm SN 64963(963107) L=1800mm

L=1025mm SN 64997-

L=500mm

L=3000mm L=3300mm Repl by 853186,853214 L=3750mm L=4000mm L=4250mm L=4500mm Repl by 853191,853214 L=4800mm Repl by 853192,853214 L=5000mm L=5500mm L=6000mm L=6750mm L=7900mm L=8500mm

Steering cable Steering cable Steering cable Steering cable Steering cable Steering cable Steering cylinder Repair kit Hexagon screw Striker plate Spring washer O-ring Nipple Nipple Hose clamp 46911

Upd:7/15/2022

Power Steering Drive Unit SP-A, SPA1, DP-A, DP-A1

64

500A, 501A REF PART NO. QTY 37 838311 X Return hose 38 838482 1 Oil cooler 39 955515 2 Hexagon screw 40 941906 2 Spring washer 41 (852787) 1 Link rod 42 913158 1 Clevis pin 43 853160 1 Lock washer 44 852789 1 Clevis pin 45 (907856) 2 Split pin 46 (828913) 1 Link stay 47 828892 1 Tube 48 828893 1 Tube 49 970951 2 Hexagon screw 50 971089 2 Lock nut 51 955806 1 Hexagon nut 52 828894 1 Adjusting bar 53 913158 2 Clevis pin 54 967707 2 Split pin 55 1140020 1 Impulse limiter 56 853531 1 Anode kit (853589) 1 Anode kit 57 959437 1 Hex. socket screw 58 184700 1 Roller

7745640- 64- 54155596 500, 500A, 501A

DESCRIPTION

SEE SEC.

NOTES L=500mm

(955321) (963107)

For drive unit DP-A. For drive unit SP-A.

46911

Upd:7/15/2022

Servo Pump

64

1 20 26 22

16 15 21 27 14

30

13

2 7 4 6 29

25 23 28 18

24

17 11 10 9 5A

31

5

8 12 3

19

Upd:7/15/2022

25

44239

7745640 -64 -54155597 500, 500A, 501A

Servo Pump

REF PART NO. QTY 1 855860 1 Power steering pump 2 1 housing 3 1 shaft kit 4 1 drive shaft 5 273881 1 Ring kit 5A X shim 6 (464538) 1 Hub 7 1 seal 8 1 rotor kit 9 1 rotor 10 1 vane 11 1 ring 12 (273905) 1 Valve kit 13 1 valve 14 1 spring 15 (1272427) 2 Pin 16 (1329586) 1 Plate 17 1 thrust plate 18 (1329589) 1 Lock ring 19 855735 1 Sealing kit 20 1 o-ring 21 1 o-ring 22 2 o-ring 23 2 o-ring 24 1 lock ring 25 855544 1 Oil reservoir kit 26 1 o-ring 27 1 o-ring 28 2 o-ring 29 828951 2 Stud 30 1 cover 31 853097 1 Sign

7745640- 64- 54155597 500, 500A, 501A

64 DESCRIPTION

44239

Upd:7/15/2022

64

Upd:7/15/2022

Steering Mechanism Roto Pilot

45360

7745640 -64 -54155590 500, 500A, 501A

Steering Mechanism Roto Pilot

REF PART NO. QTY 1 (850936) 1 Steering wheel 1A 1 Steering wheel hub 1B (828943) 1 Steering wheel pad 1C (850938) 1 Emblem 2 (851056) 1 Steering gear 3 1 steering gear 4 (851057) 1 Cover 5 (851069) 1 Washer 6 940101 3 Hexagon screw 7 955892 3 Washer 8 955781 3 Hexagon nut 9 (851349) 1 Key 10 (948823) 1 Washer 11 970944 1 Hexagon screw 12 (852035) X Steering cable (851017) X Steering cable (851018) X Steering cable (851020) X Steering cable (851021) X Steering cable (851022) X Steering cable (851023) X Steering cable (851024) X Steering cable (851025) X Steering cable (851026) X Steering cable (851027) X Steering cable (851028) X Steering cable (851029) X Steering cable (851030) X Steering cable (851031) X Steering cable (851032) X Steering cable (851033) X Steering cable (851034) X Steering cable 13 (851059) 1 Steering cylinder (851147) 1 Steering cylinder 14 (853290) 1 Stern attachment 15 850771 1 Anchorage 16 850778 1 Nut 17 853306 2 Nut 18 851093 1 Bracket 19 828854 2 Anchorage 20 940101 4 Hexagon screw 21 941906 4 Spring washer 22 963105 4 Lock nut 23 851122 1 Ball joint kit 24 1 bracket 25 (851121) 1 Sleeve 26 (851117) 1 Shoulder screw 27 942551 2 Washer 28 (966172) 1 Lock nut 29 (851118) 1 Shoulder screw 30 941670 1 Washer 31 (966171) 1 Lock nut

7745640- 64- 54155590 500, 500A, 501A

64 DESCRIPTION

NOTES

(940148) L=800mm L=2750mm L=3000mm L=3500mm L=3750mm L=4000mm L=4250mm L=4500mm L=4750mm L=5000mm L=5250mm L=5500mm L=5750mm L=6000mm L=6500mm L=7000mm L=7500mm L=8000mm For port mounting.

For starboard mounting.

Repl by 828924

45360

Upd:7/15/2022

Steering Mechanism Roto Pilot STS 330

64 500A, 501A

2 8

6

11 10 12

5 1

9

4 7 3

1A

1B 1C

27 24

25 31 32 26 29

30

14 28

17

13

15

18 2322

21 18 17 16

20

19 12

Upd:7/15/2022

44240

7745640 -64 -54155592 500, 500A, 501A

Steering Mechanism Roto Pilot STS 330

64

500A, 501A REF PART NO. QTY 1 (850936) 1 Steering wheel 1A 1 Steering wheel hub 1B (828943) 1 Steering wheel pad 1C (850938) 1 Emblem 2 853182 1 Mounting kit 1140023 1 Mounting kit 853183 1 Mounting kit 1140024 1 Mounting kit 3 1 washer 4 1 nut 5 2 screw 6 1 cover 7 1 brake screw 8 1 brake 9 4 screw and nut 10 1 key 11 853181 1 Steering gear 12 828886 X Steering cable 828887 X Steering cable 828888 X Steering cable 828889 X Steering cable 853185 X Steering cable 853186 X Steering cable 853187 X Steering cable 853188 X Steering cable 853189 X Steering cable 853190 X Steering cable 853191 X Steering cable 853192 X Steering cable 853193 X Steering cable 828863 X Steering cable 853194 X Steering cable 828864 X Steering cable 853195 X Steering cable 828865 X Steering cable 853196 X Steering cable 828866 X Steering cable 853197 X Steering cable 853286 X Steering cable 853287 X Steering cable 853288 X Steering cable 853289 X Steering cable (828867) X Steering cable (828868) X Steering cable (828869) X Steering cable (828874) X Steering cable 13 (853291) 1 Ds unit 14 (851059) 1 Steering cylinder (851147) 1 Steering cylinder 15 (853290) 1 Stern attachment 16 850771 1 Anchorage 17 850778 2 Nut 18 853306 2 Nut 19 851093 1 Bracket 20 (851077) 2 Anchorage, attachment 21 22 23 24 25 26 27

940101 941906 955781 851122 (851121) (851117)

7745640- 64- 54155592 500, 500A, 501A

4 4 4 1 1 1 1

DESCRIPTION

NOTES

90° 90° black 70° 70° black

L=2000mm L=2250mm L=2500mm L=2750mm L=3000mm L=3250mm L=3500mm L=3750mm L=4000mm L=4250mm L=4500mm L=4750mm L=5000mm L=5250mm L=5500mm L=5750mm L=6000mm L=6250mm L=6500mm L=6750mm L=7000mm L=7500mm L=8000mm L=8500mm L=9000mm L=9750mm L=1050mm L=1125mm L=1200mm Only for fly bridge.

For port mounting.

For starboard mounting.

Repl by 828854 + 828857 + 951739

Hexagon screw Spring washer Hexagon nut Ball joint kit bracket Sleeve Shoulder screw

Repl by 828924

44240

Upd:7/15/2022

Steering Mechanism Roto Pilot STS 330

64

500A, 501A REF PART NO. QTY 28 942551 2 29 (966172) 1 30 (851118) 1 31 941670 1 32 (966171) 1

7745640- 64- 54155592 500, 500A, 501A

DESCRIPTION

NOTES

Washer Lock nut Shoulder screw Washer Lock nut

44240

Upd:7/15/2022

Steering Mechanism, Fly Bridge Roto Pilot

64 500A, 501A

16

15

11

10

9

2

1

8

7

5

3

6

4

22 23

13 14

24

12

17

19

18

25

21 20

28

26 31

29

31

30 27

34

33

32

33

1

31 34

32

Upd:7/15/2022

44242

7745640 -64 -54155591 500, 500A, 501A

Steering Mechanism, Fly Bridge Roto Pilot

64

500A, 501A REF PART NO. QTY 1 (851744) 1 Control 2 (851902) 1 Bracket 3 (851903) 1 Shaft 4 (951947) 2 Spring pin 5 (851904) 1 Intermediate lever 6 (851901) 1 Compression spring 7 (851940) 1 Hex. socket screw 8 960137 3 Washer 9 955945 1 Toothed washer 10 955779 1 Hexagon nut 11 (851905) 1 Ring 12 (851941) 4 Screw (851942) 4 Screw (851943) 4 Screw 13 (955946) 4 Toothed washer 14 955780 4 Hexagon nut 15 (851906) 1 Handle 16 (851997) 1 Screw 17 819068 1 Washer 18 21471054 1 Bracket 19 (955243) 2 Hexagon screw 20 (955946) 2 Toothed washer 21 955780 2 Hexagon nut 22 804312 1 Cube 23 940191 1 Washer 24 907834 1 Split pin 25 (851907) 1 Bracket 26 (851908) 1 Bracket 27 850418 1 O-ring 28 (955243) 1 Hexagon screw 29 (955946) 1 Toothed washer 30 955780 1 Hexagon nut 31 825765 X Choke control 825764 X Choke control 32 (851743) 1 Transfer gear 33 X steering cable 34 X steering cylinder

7745640- 64- 54155591 500, 500A, 501A

DESCRIPTION

SEE SEC.

NOTES

L=20mm alt L=30mm alt L=40mm alt

(17276)

L=3300mm alt L=6900mm alt 54155590 54155590

44242

Upd:7/15/2022

64

Steering Mechanism, Roto Pilot Drive Unit

500A, 501A

Upd:7/15/2022

44238

7745640 -64 -54155589 500, 500A, 501A

Steering Mechanism, Roto Pilot Drive Unit

64

500A, 501A REF PART NO. QTY DESCRIPTION 1 (850936) 1 Steering wheel 1A 1 Steering wheel hub 1B (828943) 1 Steering wheel pad 1C (850938) 1 Emblem 2 (851056) 1 Steering gear 3 1 steering gear 4 (851057) 1 Cover 5 (851069) 1 Washer 6 940101 3 Hexagon screw 7 941906 3 Spring washer 8 955781 3 Hexagon nut 9 (851349) 1 Key 10 (948823) 1 Washer 11 970944 1 Hexagon screw 12 (852035) X Steering cable (851017) X Steering cable (851018) X Steering cable (851020) X Steering cable (851021) X Steering cable (851022) X Steering cable (851023) X Steering cable (851024) X Steering cable (851025) X Steering cable (851026) X Steering cable (851027) X Steering cable (851028) X Steering cable (851029) X Steering cable (851030) X Steering cable (851031) X Steering cable (851032) X Steering cable (851033) X Steering cable (851034) X Steering cable (851921) X Steering cable (851922) X Steering cable (851923) X Steering cable 13 (851147) 1 Steering cylinder (851059) 1 Steering cylinder 14 (853079) 1 Steering kit 15 970954 2 Hexagon screw 16 941908 2 Spring washer 17 940142 1 Hexagon screw 18 960141 1 Washer 19 (853075) 1 Anchorage 20 955904 1 Washer 21 (907872) 1 Split pin 22 (853076) 1 Cap 23 940101 2 Hexagon screw 24 963105 2 Lock nut 25 949607 2 Spring washer 26 853077 1 Split pin bolt 27 940097 1 Washer 28 907844 1 Split pin 29 963108 1 Lock nut 30 940280 1 Spring washer 31 (828913) 1 Link stay 32 828892 1 Tube 33 828893 1 Tube 34 970951 2 Hexagon screw 35 971089 2 Lock nut 36 955806 1 Hexagon nut 37 828894 1 Adjusting bar 38 913158 2 Clevis pin 39 967707 2 Split pin 7745640- 64- 54155589 500, 500A, 501A

NOTES

(940148) L=800mm L=2750mm L=3000mm L=3500mm L=3750mm L=4000mm L=4250mm L=4500mm L=4750mm L=5000mm L=5250mm L=5500mm L=5750mm L=6000mm L=6500mm L=7000mm L=7500mm L=8000mm L=8500mm L=9000mm L=9500mm For starboard mounting.

For port mounting.

(853074) (955324)

(949608) Only for twin installation., Adjustable between 610-970mm.

(955321) (963107)

44238

Upd:7/15/2022

Steering Mechanism, Roto Pilot Drive Unit

64

500A, 501A REF PART NO. QTY DESCRIPTION 40 1140020 1 Impulse limiter

7745640- 64- 54155589 500, 500A, 501A

NOTES

44238

Upd:7/15/2022

90

Bilge Pump. Engine Room Fan

500A, 501A

Upd:7/15/2022

44605

7745640 -90 -54155611 500, 500A, 501A

Bilge Pump. Engine Room Fan

90

500A, 501A REF PART NO. QTY 1 828763 1 Bilge pump 2 (843141) 1 Decal 3 952969 X Hose 4 (828797) 1 Fan 5 828798 1 Mounting kit 6 828807 1 Ventilation hose

DESCRIPTION

7745640- 90- 54155611

44605

500, 500A, 501A

NOTES 12V L=50000mm 12V L=5000mm

Upd:7/15/2022

90

Upd:7/15/2022

Blind Flange Kit Exhaust Outlet

46856

7745640 -90 -54155642 500, 500A, 501A

Blind Flange Kit Exhaust Outlet

REF PART NO. QTY 1 (1140003) 1 Blind plate 3 (854584) 1 Seal flange 5 925260 1 O-ring 8 941908 4 Spring washer 9 970945 4 Hexagon screw

7745640- 90- 54155642 500, 500A, 501A

90 DESCRIPTION

46856

NOTES Early type Repl by 1140003

Upd:7/15/2022

90

Upd:7/15/2022

Blind Flange Kit Exhaust Outlet

46856

7745640 -90 -54155643 500, 500A, 501A

Blind Flange Kit Exhaust Outlet

90

REF PART NO. QTY 2 (872238) 1 Seal flange kit 4 (854651) 1 Seal flange 6 925256 1 O-ring 7 814473 2 Closure 8 941908 4 Spring washer 9 970945 4 Hexagon screw

DESCRIPTION

7745640- 90- 54155643

46856

500, 500A, 501A

NOTES Late type

Upd:7/15/2022

Charging Relay

90 500A, 501A

Upd:7/15/2022

44586

7745640 -90 -54155624 500, 500A, 501A

Charging Relay

90

500A, 501A REF PART NO. QTY DESCRIPTION 1 858968 1 Junction block 2 1 charging relay 3 941906 2 Spring washer 4 955781 2 Hexagon nut

NOTES For charging of 2 batteries., For alternators 12V, 50A and 24V, 55A.

7745640- 90- 54155624

44586

500, 500A, 501A

Upd:7/15/2022

90

Charging Relay Separate Mounted: 859499

500A, 501A

Upd:7/15/2022

44250

7745640 -90 -54155626 500, 500A, 501A

Charging Relay Separate Mounted: 859499

90

500A, 501A REF PART NO. QTY DESCRIPTION 1 859499 1 Junction block 2 (858842) 1 Junction block 3 842150 3 Protective cap 4 842150 1 Protective cap 9 859492 1 Spring nut 10 859493 1 Protecting casing 11 955126 1 Cross recessed screw 12 X strip clamp 13 X cables and terminals

7745640- 90- 54155626 500, 500A, 501A

NOTES For charging of 2 batteries., For alternator 12V, 50A.

See group 3 See group 3

44250

Upd:7/15/2022

90

Charging Relay Separate Mounted: 858841

500A, 501A

Upd:7/15/2022

44250

7745640 -90 -54155625 500, 500A, 501A

Charging Relay Separate Mounted: 858841

90

500A, 501A REF PART NO. QTY DESCRIPTION 1 858841 1 Junction block 2 (858842) 1 Junction block 3 842150 3 Protective cap 5 828647 4 Screw 6 945407 2 Flange nut 7 862330 1 Rubber cushion 8 (862345) 1 Protective cap 12 X strip clamp 13 X cables and terminals

NOTES For charging of 2 batteries., For alternator 12V, 50A., Repl by 859499

7745640- 90- 54155625

44250

500, 500A, 501A

Not included in later version of kit 858841 Not included in later version of kit 858841

See group 3 See group 3

Upd:7/15/2022

Clutch Plate Control Cable

90

Upd:7/15/2022

44265

7745640 -90 -54155653 500, 500A, 501A

Clutch Plate Control Cable

REF PART NO. QTY 1 (1140081) 1 Plate 2 21471054 1 Bracket 3 819068 2 Washer 4 4 screw 5 1 bracket 6 1 Nipple 7 6853782 1 Cable clamp

7745640- 90- 54155653 500, 500A, 501A

90 DESCRIPTION

44265

Upd:7/15/2022

Connecting Kit for Dual Station

90 500A, 501A

13

1

14 10

9 7

10

8

9 12

6 16

11

15

7 8 6 16

5 2 3

4 2

Upd:7/15/2022

44574

7745640 -90 -54155646 500, 500A, 501A

Connecting Kit for Dual Station

90

500A, 501A REF PART NO. QTY 1 (854293) 1 Connector kit 2 853922 2 Intermediate lever 3 853921 2 Spacer sleeve 4 955276 2 Hexagon screw 5 946035 2 Lock nut 6 804312 2 Cube 7 955892 2 Washer 8 17276 2 Split pin 9 21471054 2 Bracket 10 819068 2 Washer 11 830674 2 Spacer sleeve 12 955250 2 Hexagon screw 13 965483 2 Flange nut 14 1 bracket 15 X control cable 16 951674 2 Lock nut

7745640- 90- 54155646 500, 500A, 501A

DESCRIPTION

SEE SEC.

NOTES

See group 4B 54155651

44574

Upd:7/15/2022

Control Cables

90

2

1

Upd:7/15/2022

44577

7745640 -90 -54155651 500, 500A, 501A

Control Cables

REF PART NO. QTY 1 1140171 X Control cable 1140172 X Control cable 1140173 X Control cable 1140174 X Control cable 1140175 X Control cable 1140176 X Control cable 1140177 X Control cable 1140178 X Control cable 1140179 X Control cable 1140180 X Control cable 1140181 X Control cable 1140182 X Control cable 1140183 X Control cable 1140184 X Control cable 1140185 X Control cable 1140186 X Control cable 1140187 X Control cable 1140188 X Control cable 1140189 X Control cable 1140190 X Control cable 1140191 X Control cable 1140192 X Control cable 1140193 X Control cable 1140194 X Control cable 1140195 X Control cable 1140196 X Control cable 1140197 X Control cable 1140198 X Control cable 1140199 X Control cable 1140200 X Control cable 1140201 X Control cable 1140202 X Control cable 1140203 X Control cable 1140204 X Control cable 1140205 X Control cable 1140206 X Control cable 1140207 X Control cable 1140208 X Control cable 1140209 X Control cable 2 (1140101) X Control cable (1140102) X Control cable (1140103) X Control cable (1140104) X Control cable (1140105) X Control cable (1140106) X Control cable (1140107) X Control cable (1140108) X Control cable (1140109) X Control cable (1140110) X Control cable (1140111) X Control cable (1140112) X Control cable (1140113) X Control cable (1140114) X Control cable (1140115) X Control cable (1140116) X Control cable (1140117) X Control cable (1140118) X Control cable (1140119) X Control cable (1140120) X Control cable (1140121) X Control cable (1140122) X Control cable

7745640- 90- 54155651 500, 500A, 501A

90 DESCRIPTION

NOTES Type 333 L=1,25M Type 333 L=1,50M Type 333 L=1,75M Type 333 L=2,00M Type 333 L=2,25M Type 333 L=2,50M Type 333 L=2,75M Type 333 L=3,00M Type 333 L=3,25M Type 333 L=3,50M Type 333 L=3,75M Type 333 L=4,00M Type 333 L=4,25M Type 333 L=4,50M Type 333 L=4,75M Type 333 L=5,00M Type 333 L=5,25M Type 333 L=5,25M Type 333 L=5,75M Type 333 L=6,00M Type 333 L=6,25M Type 333 L=6,50M Type 333 L=6,75M Type 333 L=7,00M Type 333 L=7,25M Type 333 L=7,50M Type 333 L=7,75M Type 333 L=8,00M Type 333 L=8,50M Type 333 L=9,00M Type 333 L=9,50M Type 333 L=10,00M Type 333 L=10,50M Type 333 L=11,00M Type 333 L=11,50M Type 333 L=12,00M Type 333 L=12,50M Type 333 L=13,00M Type 443 L=2,00M Type 443 L=2,00M Type 443 L=3,00M Type 443 L=3,50M Type 443 L=4,00M Type 443 L=4,50M Type 443 L=5,00M Type 443 L=5,50M Type 443 L=6,00M Type 443 L=6,50M Type 443 L=7,00M Type 443 L=7,50M Type 443 L=8,00M Type 443 L=8,50M Type 443 L=9,00M Type 443 L=9,50M Type 443 L=10,00M Type 443 L=11,00M Type 443 L=12,00M Type 443 L=13,00M Type 443 L=14,00M Type 443 L=15,00M

44577

Upd:7/15/2022

90

Control for Top Installation: SINGLE

500A, 501A

Upd:7/15/2022

44259

7745640 -90 -54155619 500, 500A, 501A

Control for Top Installation: SINGLE

90

500A, 501A REF PART NO. QTY 1 (853168) 1 Mounting kit 2 851882 1 Cover 3 (851896) 2 Decal 4 (851892) 1 Crossbar 5 (851898) 1 Decal 7 852347 1 Hand lever 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29

853004 963678 851600

947671 960138 955780 940090 839474 853423 852924 839664 839638 17253 855352 (839619) 850200 876037 946177 947536 948210

1 1 1

Push button Hex. socket screw Control

1 4 4 4 4 1 1 1 1 1 1 1 1 1 X 1 2 2 X

Screw kit Hex. socket screw Washer Hexagon nut Washer Plate Retainer Locking pin Screw Cube Split pin Neutral position con Cable kit Toggle switch cables and terminals Relay kit Cross recessed screw Hexagon nut Cable tie

7745640- 90- 54155619 500, 500A, 501A

DESCRIPTION

SEE SEC.

NOTES Single

54155628 54155628

54155634 54155634

(839641)

(1501832)

44259

Upd:7/15/2022

90

Control for Top Installation: TWIN

500A, 501A

Upd:7/15/2022

44259

7745640 -90 -54155620 500, 500A, 501A

Control for Top Installation: TWIN

90

500A, 501A REF PART NO. QTY 1 (853169) 1 Mounting kit 2 (851881) 1 Cover 3 (851895) 2 Decal 4 1 Crossbar 5 (851897) 1 Decal 7 852347 2 Hand lever 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29

853004 963678 851600

947671 960138 955780 940090 839479 853423 852924 839664 839638 17253 855352 (839619) 850200 876037 946177 947536 948210

2 2 2

Push button Hex. socket screw Control

1 4 4 4 4 1 2 2 2 2 2 2 2 2 X 2 4 4 X

Screw kit Hex. socket screw Washer Hexagon nut Washer Plate Retainer Locking pin Screw Cube Split pin Neutral position con Cable kit Toggle switch cables and terminals Relay kit Cross recessed screw Hexagon nut Cable tie

7745640- 90- 54155620 500, 500A, 501A

DESCRIPTION

SEE SEC.

NOTES Twin

54155628 54155628

54155634 54155634

(839641)

(1501832)

44259

Upd:7/15/2022

Control for Top Installation

90 500A, 501A

1 3

2

5

14 17 7

13

6

9

18

21

20

8 19

22

17A

10 11

4

12 13

15 16

Upd:7/15/2022

44244

7745640 -90 -54155616 500, 500A, 501A

Control for Top Installation

90

500A, 501A REF PART NO. QTY 1 (851602) 2 Mounting kit 2 839472 2 Cover 3 2 Decal 4 839474 2 Plate 5 839475 2 Hand lever 6 839693 2 Lock screw 10 947671 4 Hex. socket screw 11 940090 4 Washer 12 960138 4 Washer 13 955780 4 Hexagon nut 14 947671 4 Hex. socket screw 15 960138 4 Washer 16 955780 4 Hexagon nut 17 851600 2 Control 17A 18 19 20 21 22

852924 855352 850200 946177 947536

SEE SEC.

NOTES

M8

54155634 54155634

1 Locking pin 1 Neutral position con 2 Toggle switch X cables and terminals 4 Cross recessed screw 4 Hexagon nut

7745640- 90- 54155616 500, 500A, 501A

DESCRIPTION

Main station., (841165) See group 3

44244

Upd:7/15/2022

90

Control for Top Installation: SINGLE-ALT

500A, 501A

Upd:7/15/2022

44259

7745640 -90 -54155621 500, 500A, 501A

Control for Top Installation: SINGLE-ALT

90

500A, 501A REF PART NO. QTY 1 (1140043) 1 Mounting kit 2 (1140046) 1 Cover 6 1 fuse 1 o-ring 7 1140041 1 Hand lever 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29

841073 853004 963678 851600

947671 960138 955780 940090 839474 853423 852924 839664 839638 17253 855352 (839619) 850200 876037 946177 947536 948210

4 1 1 1

Fuse holder Push button Hex. socket screw Control

1 4 4 4 4 1 1 1 1 1 1 1 1 1 X 1 2 2 X

Screw kit Hex. socket screw Washer Hexagon nut Washer Plate Retainer Locking pin Screw Cube Split pin Neutral position con Cable kit Toggle switch cables and terminals Relay kit Cross recessed screw Hexagon nut Cable tie

7745640- 90- 54155621 500, 500A, 501A

DESCRIPTION

SEE SEC.

NOTES Single PT

54155630 54155630

54155634 54155634

(839641)

(1501832)

44259

Upd:7/15/2022

Control for Top Installation

90 500A, 501A

1 3

2

5

14 17 7

13

6

9

18

21

20

8 19

22

17A

10 11

4

12 13

15 16

Upd:7/15/2022

44244

7745640 -90 -54155613 500, 500A, 501A

Control for Top Installation

90

500A, 501A REF PART NO. QTY 1 839470 1 Mounting kit 2 839472 1 Cover 4 839474 1 Plate 5 839475 1 Hand lever 6 (946786) 1 Set screw 839693 1 Lock screw 7 (839480) 1 Bracket (839481) 1 Bracket 8 955244 4 Hexagon screw 9 (955946) 4 Toothed washer 10 947671 2 Hex. socket screw 12 960138 2 Washer 13 955780 6 Hexagon nut 14 947672 2 Hex. socket screw 15 960139 2 Washer 16 955781 2 Hexagon nut 17 839469 1 Control mechanism 18 19 20 21 22

855352 850200 946177 947536

SEE SEC.

NOTES Repl by 851602

M5 M8 Marked 839480 Marked 839481

54155634 54155634

1 Neutral position con 1 Toggle switch X cables and terminals 2 Cross recessed screw 2 Hexagon nut

7745640- 90- 54155613 500, 500A, 501A

DESCRIPTION

Repl by 851600 Main station., (841165) See group 3

44244

Upd:7/15/2022

90

Control for Top Installation: 851603

500A, 501A

Upd:7/15/2022

44257

7745640 -90 -54155618 500, 500A, 501A

Control for Top Installation: 851603

90

500A, 501A REF PART NO. QTY 1 (851603) 1 Mounting kit 2 839477 1 Cover 3 1 Decal 4 839479 1 Plate 5 2 Hand lever 6A 853004 Push button 6 839693 2 Lock screw 7 947671 4 Hex. socket screw 8 960138 4 Washer 9 955780 4 Hexagon nut 10 851600 2 Control 11 853423 2 Retainer 12 852924 2 Locking pin 13 839638 2 Cube 14 17253 2 Split pin 15 839664 2 Screw 16 855352 2 Neutral position con 17 (839619) 2 Cable kit 18 876037 2 Relay kit 19 946177 4 Cross recessed screw 20 947536 4 Hexagon nut 21 948210 X Cable tie 22 850200 2 Toggle switch 23 X cables and terminals

DESCRIPTION

7745640- 90- 54155618

44257

500, 500A, 501A

NOTES Twin

(839641) (1501832)

See group 3

Upd:7/15/2022

Control for Top Installation

90 500A, 501A

1 3

2

5

14 17 7

13

6

9

18

21

20

8 19

22

17A

10 11

4

12 13

15 16

Upd:7/15/2022

44244

7745640 -90 -54155614 500, 500A, 501A

Control for Top Installation

90

500A, 501A REF PART NO. QTY 1 839470 2 Mounting kit 2 839472 2 Cover 4 839474 2 Plate 5 839475 2 Hand lever 6 (946786) 2 Set screw 839693 2 Lock screw 7 (839480) 2 Bracket (839481) 2 Bracket 8 955244 8 Hexagon screw 9 (955946) 8 Toothed washer 10 947671 4 Hex. socket screw 12 960138 4 Washer 13 955780 12 Hexagon nut 14 947672 4 Hex. socket screw 15 960139 4 Washer 16 955781 4 Hexagon nut 17 839469 2 Control mechanism 18 19 20 21 22

855352 850200 946177 947536

SEE SEC.

NOTES Repl by 851602

M5 M8 Marked 839480 Marked 839481

54155634 54155634

1 Neutral position con 2 Toggle switch X cables and terminals 4 Cross recessed screw 4 Hexagon nut

7745640- 90- 54155614 500, 500A, 501A

DESCRIPTION

Repl by 851600 Main station., (841165) See group 3

44244

Upd:7/15/2022

90

Control for Top Installation: 851602

500A, 501A

Upd:7/15/2022

44257

7745640 -90 -54155617 500, 500A, 501A

Control for Top Installation: 851602

90

500A, 501A REF PART NO. QTY 1 (851602) 1 Mounting kit 2 839472 1 Cover 3 1 Decal 4 839474 1 Plate 5 1 Hand lever 6A 853004 Push button 6 839693 1 Lock screw 7 947671 4 Hex. socket screw 8 960138 4 Washer 9 955780 4 Hexagon nut 10 851600 1 Control 11 853423 1 Retainer 12 852924 1 Locking pin 13 839638 1 Cube 14 17253 1 Split pin 15 839664 1 Screw 16 855352 1 Neutral position con 17 (839619) 1 Cable kit 18 876037 1 Relay kit 19 946177 2 Cross recessed screw 20 947536 2 Hexagon nut 21 948210 X Cable tie 22 850200 1 Toggle switch 23 X cables and terminals

DESCRIPTION

7745640- 90- 54155617

44257

500, 500A, 501A

NOTES Single

(839641) (1501832)

See group 3

Upd:7/15/2022

Control for Top Installation

90 500A, 501A

1 3

2

5

14 17 7

13

6

9

18

21

20

8 19

22

17A

10 11

4

12 13

15 16

Upd:7/15/2022

44244

7745640 -90 -54155615 500, 500A, 501A

Control for Top Installation

90

500A, 501A REF PART NO. QTY 1 (851602) 1 Mounting kit 2 839472 1 Cover 3 1 Decal 4 839474 1 Plate 5 839475 1 Hand lever 6 839693 1 Lock screw 10 947671 2 Hex. socket screw 11 940090 2 Washer 12 960138 2 Washer 13 955780 2 Hexagon nut 14 947671 2 Hex. socket screw 15 960138 2 Washer 16 955780 2 Hexagon nut 17 851600 1 Control 17A 18 19 20 21 22

852924 855352 850200 946177 947536

SEE SEC.

NOTES

M8

54155634 54155634

1 Locking pin 1 Neutral position con 1 Toggle switch X cables and terminals 2 Cross recessed screw 2 Hexagon nut

7745640- 90- 54155615 500, 500A, 501A

DESCRIPTION

Main station., (841165) See group 3

44244

Upd:7/15/2022

Control Mechanism

90

Upd:7/15/2022

44256

7745640 -90 -54155631 500, 500A, 501A

Control Mechanism

REF PART NO. QTY 1 1140095 1 Control mechanism 2 (851712) 1 Connector kit 3 17253 2 Split pin 4 839638 2 Cube 5 852924 1 Locking pin 6 1 Mechanism 7 1 8 4 9 (851665) 1 Control mechanism 10 963548 4 Hexagon screw

7745640- 90- 54155631 500, 500A, 501A

90 DESCRIPTION

44256

Upd:7/15/2022

Control Mechanism

90

1

11 5

12

4

2

23 3 19 18 17

18

17 16 15

13

6 9

7 10

14

7A

21

22

20 8

Upd:7/15/2022

44246

7745640 -90 -54155632 500, 500A, 501A

Control Mechanism

REF PART NO. QTY DESCRIPTION 1 839469 1 Control mechanism 2 1 housing 3 1 shaft 4 (839635) 1 Washer 5 (839637) 1 Screw 6 (839668) 1 Link arm 7 853423 1 Retainer 7A 852924 1 Locking pin 8 (839667) 1 Washer 9 839664 1 Screw 10 1 11 (839636) 1 Eccentric 12 (851713) 1 Spare parts kit 13 (839633) 1 Engagement lever 14 (839639) 1 Breaker arm 15 (839635) 1 Washer 16 (839637) 1 Screw 17 839638 2 Cube 18 17253 2 Split pin 19 839632 1 Button 20 839640 1 Vibration damper 21 (839666) 1 Washer 22 963104 1 Lock nut 23 (839701) 1 Bushing

7745640- 90- 54155632 500, 500A, 501A

90 NOTES Top-mounted replaced by 851600., Side-mounted replaced by 851601.

44246

Upd:7/15/2022

Control Mechanism

90

1

11 5

12

4

2

23 3 19 18 17

18

17 16 15

13

6 9

7 10

14

7A

21

22

20 8

Upd:7/15/2022

44246

7745640 -90 -54155633 500, 500A, 501A

Control Mechanism

REF PART NO. QTY 1 851600 1 Control 7 853423 1 Retainer 7A 852924 1 Locking pin 17 839638 2 Cube 18 17253 2 Split pin

7745640- 90- 54155633 500, 500A, 501A

90 DESCRIPTION

44246

Upd:7/15/2022

Control Mechanism

90

1

11 5

12

4

2

23 3 19 18 17

18

17 16 15

13

6 9

7 10

14

7A

21

22

20 8

Upd:7/15/2022

44246

7745640 -90 -54155634 500, 500A, 501A

Control Mechanism

REF PART NO. QTY 1 851601 1 Control 7 853423 1 Retainer 7A 852924 1 Locking pin 17 839638 2 Cube 18 17253 2 Split pin

7745640- 90- 54155634 500, 500A, 501A

90 DESCRIPTION

44246

NOTES Side-mounted replaced by 1140095.

Upd:7/15/2022

Control, Side Mount

90

Upd:7/15/2022

44277

7745640 -90 -54155622 500, 500A, 501A

Control, Side Mount

REF PART NO. QTY 1 1140090 1 Mounting kit 2 853713 1 Cover 3 852347 1 Hand lever 4 5 6 7 8

961330 925058 853004 955142 1140095

1 Cross recessed screw 1 O-ring 1 Push button 4 Cross recessed screw 1 Control mechanism

9 10 11 12 13 14 15

855352 (839619) 850200

1 Neutral position con 1 Cable kit 1 Toggle switch X cables and terminals 1 Relay kit 2 Cross recessed screw 2 Hexagon nut

876037 946177 947536

7745640- 90- 54155622 500, 500A, 501A

90 DESCRIPTION

SEE SEC.

NOTES

54155628 54155628

54155631 54155631

See group 3 (1501832)

44277

Upd:7/15/2022

Control, Side Mount

90

Upd:7/15/2022

44284

7745640 -90 -54155612 500, 500A, 501A

Control, Side Mount

REF PART NO. QTY 1 1140092 1 Mounting kit 2 853713 1 Cover 3 839520 1 Hand lever 4 839693 1 Lock screw 5 955142 4 Cross recessed screw 961330 4 Cross recessed screw 6 1140094 1 Washer 7 1140095 1 Control mechanism 7A 8 9 10 11 12

852924 855352 850200 946177 947536

DESCRIPTION

SEE SEC.

NOTES

54155631 54155631

1 Locking pin 1 Neutral position con 1 Toggle switch X cables and terminals 2 Cross recessed screw 2 Hexagon nut

7745640- 90- 54155612 500, 500A, 501A

90

(841165) See group 3

44284

Upd:7/15/2022

Coupling Flange

90

Upd:7/15/2022

44578

7745640 -90 -54155670 500, 500A, 501A

Coupling Flange

REF PART NO. QTY 1 828147 1 Clamp coupling flang 2 955693 4 Hexagon screw 955691 4 Hexagon screw 3 941909 4 Spring washer 4 950375 4 Lock nut 5 948670 8 Hex. socket screw 6 947345 8 Washer

7745640- 90- 54155670 500, 500A, 501A

90 DESCRIPTION

NOTES 45mm hole for propeller shaft.

44578

Upd:7/15/2022

Coupling Flange

90

Upd:7/15/2022

44578

7745640 -90 -54155667 500, 500A, 501A

Coupling Flange

REF PART NO. QTY 1 828390 1 Clamp coupling 2 955693 4 Hexagon screw 955691 4 Hexagon screw 3 941909 4 Spring washer 4 950375 4 Lock nut 5 948670 8 Hex. socket screw 6 947345 8 Washer

7745640- 90- 54155667 500, 500A, 501A

90 DESCRIPTION

NOTES 30mm hole for propeller shaft.

44578

Upd:7/15/2022

Coupling Flange

90

Upd:7/15/2022

44578

7745640 -90 -54155668 500, 500A, 501A

Coupling Flange

REF PART NO. QTY 1 827957 1 Clamp coupling 2 955693 4 Hexagon screw 955691 4 Hexagon screw 3 941909 4 Spring washer 4 950375 4 Lock nut 5 948670 8 Hex. socket screw 6 947345 8 Washer

7745640- 90- 54155668 500, 500A, 501A

90 DESCRIPTION

NOTES 35mm hole for propeller shaft.

44578

Upd:7/15/2022

Coupling Flange

90

Upd:7/15/2022

44578

7745640 -90 -54155669 500, 500A, 501A

Coupling Flange

REF PART NO. QTY 1 828145 1 Clamp coupling flang 2 955693 4 Hexagon screw 955691 4 Hexagon screw 3 941909 4 Spring washer 4 950375 4 Lock nut 5 948670 8 Hex. socket screw 6 947345 8 Washer

7745640- 90- 54155669 500, 500A, 501A

90 DESCRIPTION

NOTES 40mm hole for propeller shaft.

44578

Upd:7/15/2022

Electrical Oil Bilge Pump: 843114

90 500A, 501A

1

3

2

13

12

11

18 4 19 9

6 8

7

5

15

17

14 10 16

Upd:7/15/2022

44280

7745640 -90 -54155635 500, 500A, 501A

Electrical Oil Bilge Pump: 843114

90

500A, 501A REF PART NO. QTY 1 843114 1 Oil bilge pump 2 1 el motor 3 (844014) 2 Carbon brush 4 (844015) 1 Pump housing 5 844022 1 Impeller kit 6 844017 1 Wear washer 7 844016 1 Wear washer 8 1 o-ring 9 (844018) 1 Cap 10 (844021) 4 Screw 11 1 seal ring 12 1 lock washer 13 (844019) 1 Deflector ring 14 844020 2 Screw 15 843113 1 Cable trunk 16 1 battery terminal 1 battery terminal 844280 2 Clip 17 (844279) 1 Insulation (844278) 1 Insulation 18 943707 X Hose 19 943471 3 Hose clamp

7745640- 90- 54155635 500, 500A, 501A

DESCRIPTION

NOTES 12V 12V

Replaced by 1ea 844280,1ea 844278, + Replaced by 1ea 844280,1ea 844279 Late type Late type black Late type red L=3000mm

44280

Upd:7/15/2022

Exhaust Line

90 500A, 501A

Upd:7/15/2022

46861

7745640 -90 -54155650 500, 500A, 501A

Exhaust Line

90

500A, 501A REF PART NO. QTY 1 (856774) 1 Exhaust pipe 2 852846 1 Exhaust grommet 3 834751 2 Exhaust hose 4 853012 8 Hose clamp

DESCRIPTION

7745640- 90- 54155650

46861

500, 500A, 501A

NOTES

L=2X160mm

Upd:7/15/2022

Exhaust Outlet Drive Unit

90 500A, 501A

Upd:7/15/2022

46855

7745640 -90 -54155640 500, 500A, 501A

Exhaust Outlet Drive Unit

90

500A, 501A REF PART NO. QTY 1 (856512) 1 Exhaust pipe kit 2 (834825) 2 Hull fitting 3 (855642) 2 Exhaust hose 4 853012 8 Hose clamp 5 (804435) 8 Screw 6 (950363) 8 Lock nut 7 955894 8 Washer 8 (1140003) 1 Blind plate 9

(841503)

7745640- 90- 54155640 500, 500A, 501A

1

DESCRIPTION

SEE SEC.

54155643 54155643 54155645 54155645

Intermediate pipe

46855

Upd:7/15/2022

Extension Kit 1''

90

4 3

6

10

5

9 2

11

1

7 12

Upd:7/15/2022

8

44248

7745640 -90 -54155682 500, 500A, 501A

Extension Kit 1''

REF PART NO. QTY DESCRIPTION 1 854686 1 Extension kit 2 1 adapter 3 854684 1 Splined sleeve 5 941873 1 Hex. socket screw 6 959448 2 Hex. socket screw 7 943762 4 Stud 8 832939 4 Nut 9 925256 1 O-ring 10 125017 1 O-ring 11 941820 1 O-ring 12 897823 1 Oil pipe

7745640- 90- 54155682 500, 500A, 501A

90 NOTES For drive unit with short intermediate shaft in the lower gear unit.

44248

Upd:7/15/2022

Extension Kit 1''

90

4 3

6

10

5

9 2

11

1

7 12

Upd:7/15/2022

8

44248

7745640 -90 -54155681 500, 500A, 501A

Extension Kit 1''

REF PART NO. QTY DESCRIPTION 1 839548 1 Extension kit 2 1 adapter 3 814135 1 Splined sleeve 4 914508 1 Snap ring 5 941873 1 Hex. socket screw 6 959448 2 Hex. socket screw 7 943762 4 Stud 8 832939 4 Nut 9 925256 1 O-ring 10 125017 1 O-ring 11 941820 1 O-ring 12 897823 1 Oil pipe

7745640- 90- 54155681 500, 500A, 501A

90 NOTES For drive unit with long intermediate shaft in the lower gear unit.

44248

Upd:7/15/2022

Extension Kit 4''

90

6 3

4 5

10

7

9 2

11

12

Upd:7/15/2022

1

8

44258

7745640 -90 -54155684 500, 500A, 501A

Extension Kit 4''

REF PART NO. QTY 1 872090 1 Extension kit 2 1 adapter 5 850304 1 Splined sleeve 7 941809 3 Hex. socket screw 8 941810 4 Hex. socket screw 9 925256 1 O-ring 10 125017 1 O-ring 11 941820 1 O-ring 12 897823 1 Oil pipe

7745640- 90- 54155684 500, 500A, 501A

90 DESCRIPTION

44258

Upd:7/15/2022

Extension Kit 4''

90

6 3

4 5

10

7

9 2

11

12

Upd:7/15/2022

1

8

44258

7745640 -90 -54155683 500, 500A, 501A

Extension Kit 4''

REF PART NO. QTY 1 814318 1 Extension kit 2 1 adapter 3 875183 1 Splined sleeve 4 914508 1 Snap ring 5 875183 1 Splined sleeve 6 814321 1 Shaft 7 941809 3 Hex. socket screw 8 941810 4 Hex. socket screw 9 925256 1 O-ring 10 125017 1 O-ring 11 941820 1 O-ring 12 897823 1 Oil pipe

7745640- 90- 54155683 500, 500A, 501A

90 DESCRIPTION

NOTES Repl by 872090

(897368)

44258

Upd:7/15/2022

Extension Kit, Exhaust Manifold

90

1

5

4 6

6

2

3 4 6 2

3

Upd:7/15/2022

45335

7745640 -90 -54155644 500, 500A, 501A

Extension Kit, Exhaust Manifold

90

REF PART NO. QTY 1 (841503) 1 Intermediate pipe 2 (841251) 1 Spacer 3 856039 1 Gasket 4 955531 4 Hexagon screw 5 941678 4 Hexagon screw 6 941907 8 Spring washer

DESCRIPTION

7745640- 90- 54155644

45335

500, 500A, 501A

NOTES 2'' (835908)

Upd:7/15/2022

Extension Kit, Exhaust Manifold

90

1

5

4 6

6

2

3 4 6 2

3

Upd:7/15/2022

45335

7745640 -90 -54155645 500, 500A, 501A

Extension Kit, Exhaust Manifold

90

REF PART NO. QTY 1 841504 1 Extension kit 2 (841251) 1 Spacer 3 856039 1 Gasket 4 940186 12 Hexagon screw 5 192548 4 Hexagon screw 6 941907 16 Spring washer

DESCRIPTION

7745640- 90- 54155645

45335

500, 500A, 501A

NOTES 4'' (835908)

Upd:7/15/2022

Extra Instrument Panel: 843604

90 500A, 501A

1

2

5

4 3

Upd:7/15/2022

44262

7745640 -90 -54155659 500, 500A, 501A

Extra Instrument Panel: 843604

90

500A, 501A REF PART NO. QTY 1 (843604) 1 Instrument panel 2 (837539) 1 Instrument plate 3 (842659) 1 Cover washer 4 (944540) 4 Screw 5 845071 2 Plug

7745640- 90- 54155659 500, 500A, 501A

DESCRIPTION

44262

Upd:7/15/2022

Fresh-water Cooling

90

Upd:7/15/2022

46862

7745640 -90 -54155604 500, 500A, 501A

Fresh-water Cooling

REF PART NO. QTY 1 (855641) 1 Freshwater cooling k 2 855695 1 Heat exchanger 3 841911 2 Cap 4 841912 2 Gasket 5 (841068) 2 Bolt 6 925054 2 O-ring 7 (841917) 1 Pressure cap 8 (841063) 1 Zinc anode 9 180759 1 Plug 10 (855696) 2 Clamp 11 (855697) 1 Bracket 12 (855698) 1 Bracket 13 955534 1 Hexagon screw 14 956582 2 Hex. socket screw 15 940115 2 Hexagon screw 16 955827 2 Hexagon nut 17 834890 1 Water outlet pipe 18 835417 1 Gasket 19 940115 2 Hexagon screw 20 (418991) 1 Thermostat 21 855699 1 Hose 22 961672 2 Hose clamp 23 841059 1 Pipe elbow 24 952972 X Hose 25 853548 2 Hose clamp 26 952970 X Hose 27 952970 X Hose 28 941149 X Hose

7745640- 90- 54155604 500, 500A, 501A

90 DESCRIPTION

NOTES Repl by 855641

Upper Lower

71°C

L=300mm L=720mm L=420mm L=600mm

46862

Upd:7/15/2022

Fresh-water Cooling

90

18

19

1

20 21

20 3

2 4 5

6

7

14

31

16 11

8 9

17

15

12 32

10

13

29 28

28

30 24

22

23

25 26 22 27

Upd:7/15/2022

44270

7745640 -90 -54155603 500, 500A, 501A

Fresh-water Cooling

REF PART NO. QTY 1 (841712) 1 Freshwater cooling k 2 1 housing 3 (841917) 1 Pressure cap 4 (841068) 1 Bolt 5 841911 1 Cap 6 925054 1 O-ring 7 841912 1 Gasket 8 (841068) 1 Bolt 9 841911 1 Cap 10 925054 1 O-ring 11 841912 1 Gasket 12 192154 1 Plug 13 (841063) 1 Zinc anode 14 (841706) 1 Bracket 15 (841707) 1 Bracket 16 853012 2 Hose clamp 17 955847 1 Hexagon nut 18 952970 1 Hose 19 (841914) 1 T-pipe 20 961669 2 Hose clamp 21 952972 1 Hose 22 961669 2 Hose clamp 23 (952975) 1 Hose 24 940114 1 Hexagon screw 25 (841916) 1 Thermostat housing 26 835417 1 Gasket 27 (418991) 1 Thermostat 28 961669 2 Hose clamp 29 952972 1 Hose 30 (841918) 1 Pipe adapter 31 (841915) 1 Hose 32 948210 1 Cable tie

7745640- 90- 54155603 500, 500A, 501A

90 DESCRIPTION

NOTES Repl by 855641

L=381mm

L=292mm L=210mm

L=356mm

44270

Upd:7/15/2022

Fresh-water Cooling

90 500

Upd:7/15/2022

46862

7745640 -90 -54145197 500, 500A, 501A

Fresh-water Cooling

90

500 REF PART NO. QTY 1 (855641) 1 Freshwater cooling k 2 855695 1 Heat exchanger 3 841911 2 Cap 4 841912 2 Gasket 5 (841068) 2 Bolt 6 925054 2 O-ring 7 (841917) 1 Pressure cap 8 (841063) 1 Zinc anode 9 180759 1 Plug 10 (855696) 2 Clamp 11 (855697) 1 Bracket 12 (855698) 1 Bracket 13 955534 1 Hexagon screw 14 956582 2 Hex. socket screw 15 940115 2 Hexagon screw 16 955827 2 Hexagon nut 17 834890 1 Water outlet pipe 18 835417 1 Gasket 19 940115 2 Hexagon screw 20 (418991) 1 Thermostat 21 855699 1 Hose 22 961672 2 Hose clamp 23 841059 1 Pipe elbow 24 952972 X Hose 25 853548 2 Hose clamp 26 952970 X Hose 27 952970 X Hose 28 941149 X Hose

7745640- 90- 54145197 500, 500A, 501A

DESCRIPTION

NOTES Repl by 855641

Upper Lower

71°C

L=300mm L=720mm L=600mm

46862

Upd:7/15/2022

90

Fuel Filter and Connecting Components

500A, 501A

Upd:7/15/2022

44274

7745640 -90 -54155652 500, 500A, 501A

Fuel Filter and Connecting Components

90

500A, 501A REF PART NO. QTY 1 855117 1 Nipple 855207 1 Nipple 2 (829744) 1 Hose connection 855129 1 Hose connection 3 (1141555) 1 Fuel hose (1141554) 1 Fuel hose 1140062 Copper tube 4 845109 1 Fuel filter 5 821094 1 Fuel filter 6 18817 2 Gasket 7 (191397) 2 Nipple 941438 2 Nipple 8 954322 2 Fitting nut 954323 2 Fitting nut 9 (833972) 1 Water separator 10 (833971) 1 Water separator 11 957177 2 Gasket 12 (191397) 2 Nipple 941438 2 Nipple 13 954322 2 Fitting nut 954323 2 Fitting nut 14 841071 1 Fuel filter 15 841054 1 Fuel filter 16 17 18 19 20 21 22 23 24 25 26 27 28 29

841162 190962 954337 954322 954323 (827912) 943847 954322 954336 (954343) 824599 951189 955139 838418

SEE SEC.

NOTES 1/8''-27 nptf 1/4''-18 NPTF 5/16'' 5/16''

5/16'', 3/8''

5/16'' 3/8'' 5/16'' 3/8'' 5/16'', 3/8''

54155654 54155654

1 housing 1 Filter 1 cover 2 Nipple 2 Nipple 2 Fitting nut 2 Fitting nut 1 Fuel pipe 1 Tube 3 Fitting nut 2 Nipple 1 Elbow nipple 1 Fuel tap 15 Clamp 15 Cross recessed screw X Fuel tap

7745640- 90- 54155652 500, 500A, 501A

DESCRIPTION

(957176) 5/16'' 3/8'' 5/16'' 3/8'' Repl by 855952 Repl by 855952

5/16'' 3/8'' 5/16'' 3/8'' 5/16'' 5/16'', L=5000mm

44274

Upd:7/15/2022

Fuel Filter Kit

90

Upd:7/15/2022

44282

7745640 -90 -54155654 500, 500A, 501A

Fuel Filter Kit

REF PART NO. QTY 1 855952 1 Fuel filter kit 2 834781 2 Nipple 3 855569 1 Cap 4 855686 1 Fuel filter 5 941110 3 Hexagon screw 6 (960147) 3 Washer

7745640- 90- 54155654 500, 500A, 501A

90 DESCRIPTION

44282

Upd:7/15/2022

Fuel Gauge Kit 12V: 828714

90 500A, 501A

10

1

11

7

5

4

3 8 9

6 2

Upd:7/15/2022

44585

7745640 -90 -54155656 500, 500A, 501A

Fuel Gauge Kit 12V: 828714

90

500A, 501A REF PART NO. QTY DESCRIPTION 1 828714 1 Fuel gauge kit 2 858643 1 Front ring 3 863940 1 Fuel gauge 4 863945 2 Bulb socket 5 6 7 8 9 10 11

863946

2

837999 89865 (834480) 956078 956081 834481

X 1 1 1 4 1 5

7745640- 90- 54155656 500, 500A, 501A

Bulb

NOTES Gold coloured decor stripe., 12V repl by 858879 (828542) (828632) For instruments with partno 828632,828635 should white bulb 19923 and bulb holder 808175 be installed.

For instruments with partno 828632,828635 should white bulb 19923 and bulb holder 808175 be installed., Red See group 3

cables and terminals Sensor Gasket Flange Cross recessed screw L=16mm Cross recessed screw L=25mm Gasket

44585

Upd:7/15/2022

Fuel Gauge Kit 12V: 858879

90 500A, 501A

10

1

11

7

5

4

3 8 9

6 2

Upd:7/15/2022

44585

7745640 -90 -54155657 500, 500A, 501A

Fuel Gauge Kit 12V: 858879

90

500A, 501A REF PART NO. QTY DESCRIPTION 1 858879 1 Tank gauge kit 2 858643 1 Front ring 3 863940 1 Fuel gauge 4 863945 2 Bulb socket 5 6 7 8 9 10 11

863946

2

837999 89865 (834480) 956078 956081 834481

X 1 1 1 4 1 5

7745640- 90- 54155657 500, 500A, 501A

Bulb

NOTES White coloured decor stripe., 12V repl by 1140461 (828632) For instruments with partno 828632,828635 should white bulb 19923 and bulb holder 808175 be installed.

For instruments with partno 828632,828635 should white bulb 19923 and bulb holder 808175 be installed., Red See group 3

cables and terminals Sensor Gasket Flange Cross recessed screw L=16mm Cross recessed screw L=25mm Gasket

44585

Upd:7/15/2022

Fuel Gauge Kit 12V: 1140461

90 500A, 501A

10

1

11

7

5

4

3 8 9

6 2

Upd:7/15/2022

44585

7745640 -90 -54155658 500, 500A, 501A

Fuel Gauge Kit 12V: 1140461

90

500A, 501A REF PART NO. QTY DESCRIPTION 1 1140461 1 Fuel gauge kit 2 858643 1 Front ring 3 863940 1 Fuel gauge 4 863945 2 Bulb socket 5 6 7 8 9 10 11

863946

2

837999 89865 (834480) 956078 956081 834481

X 1 1 1 4 1 5

7745640- 90- 54155658 500, 500A, 501A

Bulb

NOTES

(828632) For instruments with partno 828632,828635 should white bulb 19923 and bulb holder 808175 be installed.

For instruments with partno 828632,828635 should white bulb 19923 and bulb holder 808175 be installed., Red See group 3

cables and terminals Sensor Gasket Flange Cross recessed screw L=16mm Cross recessed screw L=25mm Gasket

44585

Upd:7/15/2022

Handle for Control

90

Upd:7/15/2022

44260

7745640 -90 -54155628 500, 500A, 501A

Handle for Control

REF PART NO. QTY 1 852347 1 Hand lever 2 1 handle 3 1 ring 4 1 support ring 5 1 bar 6 1 lock plate 7 1 knob 8 1 cover 9 853003 2 Nail 10 963678 1 Hex. socket screw

7745640- 90- 54155628 500, 500A, 501A

90 DESCRIPTION

44260

Upd:7/15/2022

Handle Pt top/side for Control

90

1

6

8 10

9

2

3 7

4

5

11

Upd:7/15/2022

44271

7745640 -90 -54155629 500, 500A, 501A

Handle Pt top/side for Control

REF PART NO. QTY 1 1140041 1 Hand lever 2 1 handle 3 852991 1 Rail 4 852995 1 Ring 5 963678 1 Hex. socket screw 6 1 handle 7 853000 1 Striker plate 8 852993 1 Connector cap 9 853003 2 Nail 10 853311 1 Switch 11 1 cable unit

7745640- 90- 54155629 500, 500A, 501A

90 DESCRIPTION

44271

Upd:7/15/2022

Handle Pt top/side for Control

90

1

6

8 10

9

2

3 7

4

5

11

Upd:7/15/2022

44271

7745640 -90 -54155630 500, 500A, 501A

Handle Pt top/side for Control

REF PART NO. QTY 1 (1140042) 1 Hand lever 2 1 handle 3 852991 1 Rail 4 852995 1 Ring 5 963678 1 Hex. socket screw 6 1 handle 7 853000 1 Striker plate 8 852993 1 Connector cap 9 853003 2 Nail 10 853311 1 Switch 11 1 cable unit

7745640- 90- 54155630 500, 500A, 501A

90 DESCRIPTION

44271

Upd:7/15/2022

Hot Water Outlet

90

Upd:7/15/2022

44263

7745640 -90 -54155605 500, 500A, 501A

Hot Water Outlet

90

REF PART NO. QTY 1 855876 1 Hot water outlet 2 856483 1 Hose connection 3 961657 1 Hose nipple

DESCRIPTION

7745640- 90- 54155605

44263

500, 500A, 501A

NOTES (945341)

Upd:7/15/2022

Hour Meter Kit. Voltmeter Kit

90

Upd:7/15/2022

44247

7745640 -90 -54155677 500, 500A, 501A

Hour Meter Kit. Voltmeter Kit

REF PART NO. QTY 1 828711 1 Hour counter kit 2 828615 1 Hour recorder 3 858643 1 Front ring 4 808175 1 Bulb socket 5 19923 1 Bulb 182059 1 Bulb 6 X cables and terminals 7 (858878) 1 Voltmeter kit 8 863930 Voltmeter 9 858643 1 Front ring 10 (828718) 1 Toggle switch (828719) 1 Toggle switch 11 828584 1 Toggle switch 828585 1 Toggle switch 12 828586 1 Nut

7745640- 90- 54155677 500, 500A, 501A

90 DESCRIPTION

NOTES Repl by 858877 (828542)

See group 3 (828628) (828542)

44247

Upd:7/15/2022

Hour Meter Kit. Voltmeter Kit

90

Upd:7/15/2022

44247

7745640 -90 -54155679 500, 500A, 501A

Hour Meter Kit. Voltmeter Kit

90

REF PART NO. QTY 1 (1140464) 1 Hour recorder 2 828615 1 Hour recorder 3 858643 1 Front ring 4 808175 1 Bulb socket 5 19923 1 Bulb

DESCRIPTION

7745640- 90- 54155679

44247

500, 500A, 501A

NOTES

(828542)

Upd:7/15/2022

Hour Meter Kit. Voltmeter Kit

90

Upd:7/15/2022

44247

7745640 -90 -54155678 500, 500A, 501A

Hour Meter Kit. Voltmeter Kit

REF PART NO. QTY 1 858877 1 Hour counter kit 2 828615 1 Hour recorder 3 858643 1 Front ring 4 808175 1 Bulb socket 5 19923 1 Bulb 182059 1 Bulb

7745640- 90- 54155678 500, 500A, 501A

90 DESCRIPTION

NOTES White coloured decor stripe., Repl by 1140464 (828542)

44247

Upd:7/15/2022

Main Switch

90 500A, 501A

Upd:7/15/2022

44591

7745640 -90 -54155623 500, 500A, 501A

Main Switch

90

500A, 501A REF PART NO. QTY 1 870980 1 Main switch 2 1 switch 3 243700 1 Handle 4 955783 2 Hexagon nut 5 1140319 1 Battery main switch 6 1 switch 7 1140427 1 Cock handle 8 1140428 2 Washer 9 17602 4 Hexagon nut

7745640- 90- 54155623 500, 500A, 501A

DESCRIPTION

44591

Upd:7/15/2022

Muffler

90 500A, 501A

8 10 9 10 7

13 12

6 13

1

5

11

2 4 3 15 18

14

16 17

Upd:7/15/2022

46854

7745640 -90 -54155649 500, 500A, 501A

Muffler

90

500A, 501A REF PART NO. QTY 1 (854566) 1 Muffler 2 (854366) 2 Flange 3 854481 2 Exhaust flap 4 853012 2 Hose clamp 5 854490 2 Gasket 6 961348 8 Cross recessed screw 7 1 gable 8 1 gable 9 (854552) 1 Exhaust hose 10 949000 4 Hose clamp 11 (975284) 2 O-ring 12 (854554) 2 Exhaust hose 13 853012 8 Hose clamp 14 (854584) 1 Seal flange 15 925260 1 O-ring 16 941908 4 Spring washer 17 970945 4 Hexagon screw 18 1 Support

7745640- 90- 54155649 500, 500A, 501A

DESCRIPTION

46854

Upd:7/15/2022

Muffler and Exhaust Line: 854565

90 500A, 501A 1

8 3

7 6

8

6 2

5

4 8 7 8

4

17

13 15

16

14

10 9

12 11

Upd:7/15/2022

46846

7745640 -90 -54155647 500, 500A, 501A

Muffler and Exhaust Line: 854565

90

500A, 501A REF PART NO. QTY 1 (854565) 1 Muffler 2 1 gable 3 1 gable 4 (854517) 2 Retainer 5 (854552) 1 Exhaust hose 6 949000 4 Hose clamp 7 (854554) 2 Exhaust hose 8 853012 8 Hose clamp 9 (854584) 1 Seal flange 10 925260 1 O-ring 11 970945 4 Hexagon screw 12 941908 4 Spring washer

7745640- 90- 54155647 500, 500A, 501A

DESCRIPTION

46846

Upd:7/15/2022

Muffler and Exhaust Line: 854513

90 500A, 501A 1

8 3

7 6

8

6 2

5

4 8 7 8

4

17

13 15

16

14

10 9

12 11

Upd:7/15/2022

46846

7745640 -90 -54155648 500, 500A, 501A

Muffler and Exhaust Line: 854513

90

500A, 501A REF PART NO. QTY 13 (854513) 1 Exhaust pipe 14 (854363) 2 Exhaust pipe 15 854490 2 Gasket 16 (975284) 2 O-ring 17 961348 8 Cross recessed screw

7745640- 90- 54155648 500, 500A, 501A

DESCRIPTION

46846

Upd:7/15/2022

90

Oil Filter Kit Mounted On Exhaust Riser

500A, 501A

Upd:7/15/2022

46850

7745640 -90 -54155598 500, 500A, 501A

Oil Filter Kit Mounted On Exhaust Riser

90

500A, 501A REF PART NO. QTY 1 (856929) 1 Kit 2 (424288) 1 Angle bracket 3 807184 2 Spacer sleeve 4 835440 1 Oil filter 5 841174 1 Filter retainer 6 (841339) 1 Connector 7 856007 1 Gasket 8 (856265) 1 Cap 9 856793 4 Nipple 10 (856919) 1 Bracket 11 (856923) 2 Oil hose 12 941772 1 Clamp 13 948211 2 Cable tie 14 948882 1 O-ring 15 950021 1 Cross recessed screw 16 955527 2 Hexagon screw 17 955528 2 Hexagon screw 18 955894 2 Washer 19 968886 2 Flange screw 20 974676 1 Flange screw

7745640- 90- 54155598 500, 500A, 501A

DESCRIPTION

46850

Upd:7/15/2022

On Board Kit

90 500A

Upd:7/15/2022

46847

7745640 -90 -54155638 500, 500A, 501A

On Board Kit

90

500A REF PART NO. QTY 1 (856088) 1 Onboard kit 2 (835705) 1 Switch kit 3 855845 1 Rotor 4 416033 1 Sealing ring 5 1 impeller 6 841610 1 Gasket 7 (835704) 1 Condenser kit 8 841070 1 Cover 9 966857 1 V-belt 10 835417 1 Gasket 11 1 thermostat 12 858283 1 Tape 13 961667 2 Hose clamp 14 961672 2 Hose clamp 15 948210 10 Cable tie 16 8 spark plug 17 855686 1 Fuel filter

7745640- 90- 54155638 500, 500A, 501A

DESCRIPTION

NOTES

Included in impeller kit 875811.

(958498) Included in thermostat kit 876305.

Included in spark plug kit 876047.

46847

Upd:7/15/2022

On Board Kit

90 501A

Upd:7/15/2022

46847

7745640 -90 -54155639 500, 500A, 501A

On Board Kit

90

501A REF PART NO. QTY 1 (856088) 1 Onboard kit 2 (835705) 1 Switch kit 3 855845 1 Rotor 4 416033 1 Sealing ring 5 1 impeller 6 841610 1 Gasket 7 (835704) 1 Condenser kit 8 841070 1 Cover 9 966857 1 V-belt 10 835417 1 Gasket 11 1 thermostat 12 858283 1 Tape 13 961667 2 Hose clamp 14 961672 2 Hose clamp 15 948210 10 Cable tie 16 8 spark plug 17 855686 1 Fuel filter

7745640- 90- 54155639 500, 500A, 501A

DESCRIPTION

NOTES

Included in impeller kit 875811.

(958498) Included in thermostat kit 876305.

Included in spark plug kit 876047.

46847

Upd:7/15/2022

On Board Kit

90 500

Upd:7/15/2022

46847

7745640 -90 -54145236 500, 500A, 501A

On Board Kit

90

500 REF PART NO. QTY 1 (856088) 1 Onboard kit 2 (835705) 1 Switch kit 3 855845 1 Rotor 4 416033 1 Sealing ring 5 1 impeller 6 841610 1 Gasket 7 (835704) 1 Condenser kit 8 841070 1 Cover 9 966857 1 V-belt 10 835417 1 Gasket 11 1 thermostat 12 858283 1 Tape 13 961667 2 Hose clamp 14 961672 2 Hose clamp 15 948210 10 Cable tie 16 8 spark plug 17 855686 1 Fuel filter

7745640- 90- 54145236 500, 500A, 501A

DESCRIPTION

NOTES

Included in impeller kit 875811.

(958498) Included in thermostat kit 876305.

Included in spark plug kit 876047.

46847

Upd:7/15/2022

90

Power Trim Panel Fly Bridge: 853067

500A, 501A

Upd:7/15/2022

44281

7745640 -90 -54155599 500, 500A, 501A

Power Trim Panel Fly Bridge: 853067

90

500A, 501A REF PART NO. QTY 1 (853067) 1 Instrument panel 2 828731 1 Trimmer 3 853866 1 Control panel 4 876040 1 Relay kit 5 828584 1 Toggle switch 6 828586 1 Nut 7 828743 1 Blind nut 8 828742 1 Toggle switch 9 828740 2 Spacer washer 10 828647 4 Screw 11 X cables and terminals 12 853052 X Extension cable 13 1140317 X Distributing contact

DESCRIPTION

7745640- 90- 54155599

44281

500, 500A, 501A

NOTES

(828739)

See group 3 L=3000mm

Upd:7/15/2022

Propeller Cone Kit. tool, Cone Tightening. Duoprop.

90

1

6

8 7 5 2 3 4

9

Upd:7/15/2022

46859

7745640 -90 -54155676 500, 500A, 501A

Propeller Cone Kit. tool, Cone Tightening. Duoprop.

REF PART NO. QTY 1 854666 1 Propeller cone kit 2 1 propeller cone 3 941670 1 Washer 4 852216 1 Hexagon screw 5 853676 1 Spacer ring 6 854667 1 Spare parts kit 7 854294 1 Plastic washer 8 1 pressure washer 9 854669 1 Tool kit

7745640- 90- 54155676 500, 500A, 501A

DESCRIPTION

90 NOTES (854243) (853825) Black

Repl by 854667

46859

Upd:7/15/2022

Propeller Drive Unit

90 500A, 501A

1

Upd:7/15/2022

44266

7745640 -90 -54155673 500, 500A, 501A

Propeller Drive Unit

90

500A, 501A REF PART NO. QTY 1 (813279) 1 Propeller (897626) 1 Propeller (813282) 1 Propeller 813284 1 Propeller (813286) 1 Propeller 814626 1 Propeller 814627 1 Propeller (813364) 1 Propeller 854147 1 Propeller (850781) 1 Propeller (813304) 1 Propeller 851138 1 Propeller (850782) 1 Propeller 839569 1 Propeller 851141 1 Propeller 813296 1 Propeller 813316 1 Propeller 854290 1 Propeller 854149 1 Propeller 851124 1 Propeller 850864 1 Propeller 850866 1 Propeller 853770 1 Propeller 851035 1 Propeller 851037 1 Propeller (832606) 1 Propeller 851039 1 Propeller 852612 1 Propeller 852633 1 Propeller 852490 1 Propeller

7745640- 90- 54155673 500, 500A, 501A

DESCRIPTION

NOTES 14X10 14X11 14X12 14X13 14X14 High speed., 14X15 High speed., 14X17 14X18 High speed., 14X19 Cup, high speed., 14X19 14X20 High speed., 14X21 Cup, high speed., 14X21 High speed., 14x23 Long hub., High speed., 14x23 15X11 15X13 High speed., 15X15 High speed., 15x17 Long hub., High speed., 15x17 Long hub., High speed., 15X19 Long hub., High speed., 15X21 Long hub., High speed., 16X9 Long hub., High speed., 16X13 Long hub., High speed., 16x15 16X16 Long hub., High speed., 16X17 Long hub., High speed., 16x19 Long hub., High speed., 16X21 Long hub., High speed., 16x23

44266

Upd:7/15/2022

Propeller Drive Unit

90 500A, 501A

1

Upd:7/15/2022

44266

7745640 -90 -54155674 500, 500A, 501A

Propeller Drive Unit

90

500A, 501A REF PART NO. QTY 1 (813280) 1 Propeller 813285 1 Propeller (813287) 1 Propeller 814631 1 Propeller (813291) 1 Propeller 814632 1 Propeller (813365) 1 Propeller 854146 1 Propeller (813368) 1 Propeller 814634 1 Propeller 851139 1 Propeller 851142 1 Propeller 813297 1 Propeller 813317 1 Propeller (813345) 1 Propeller 814615 1 Propeller 854148 1 Propeller 851125 1 Propeller 850865 1 Propeller 850867 1 Propeller 851036 1 Propeller 851038 1 Propeller 851040 1 Propeller (852493) 1 Propeller 852613 1 Propeller 852634 1 Propeller 852491 1 Propeller

7745640- 90- 54155674 500, 500A, 501A

DESCRIPTION

44266

NOTES 14X10 14X13 14X14 High speed., 14X15 14X16 High speed., 14X17 14X18 High speed., 14X19 14X20 High speed., 14X21 Long hub., High speed., 14X21 High speed., 14x23 15X11 15X13 15X14 High speed., 15X15 High speed., 15x17 Long hub., High speed., 15x17 Long hub., High speed., 15X19 Long hub., High speed., 15X21 Long hub., High speed., 16X13 Long hub., High speed., 16x15 Long hub., High speed., 16X17 Long hub., Cup, high speed., 16X17 Long hub., High speed., 16x19 Long hub., High speed., 16X21 Long hub., High speed., 16x23

Upd:7/15/2022

Propeller Shaft Coupling

90

2

1

4

5 3

6

Upd:7/15/2022

44590

7745640 -90 -54155666 500, 500A, 501A

Propeller Shaft Coupling

REF PART NO. QTY 1 (819105) 1 Clutch flange 2 955692 4 Hexagon screw 955691 4 Hexagon screw 3 955883 4 Castle nut 4 907834 4 Split pin 5 941909 4 Spring washer 6 907617 1 Taper pin

7745640- 90- 54155666 500, 500A, 501A

90 DESCRIPTION

44590

NOTES Center drilled.

L=32mm L=25mm

Upd:7/15/2022

Propeller Shaft Coupling

90

2

1

4

5 3

6

Upd:7/15/2022

44590

7745640 -90 -54155663 500, 500A, 501A

Propeller Shaft Coupling

REF PART NO. QTY 1 (828388) 1 Shaft flange 2 955692 4 Hexagon screw 3 955883 4 Castle nut 4 907834 4 Split pin 5 941909 4 Spring washer 6 907617 1 Taper pin

7745640- 90- 54155663 500, 500A, 501A

90 DESCRIPTION

NOTES 30mm hole for propeller shaft.

L=32mm

44590

Upd:7/15/2022

Propeller Shaft Coupling

90

2

1

4

5 3

6

Upd:7/15/2022

44590

7745640 -90 -54155664 500, 500A, 501A

Propeller Shaft Coupling

REF PART NO. QTY 1 (829279) 1 Clutch flange 2 955692 4 Hexagon screw 955691 4 Hexagon screw 3 955883 4 Castle nut 4 907834 4 Split pin 5 941909 4 Spring washer 6 907617 1 Taper pin

7745640- 90- 54155664 500, 500A, 501A

90 DESCRIPTION

NOTES 35mm hole for propeller shaft.

L=32mm L=25mm

44590

Upd:7/15/2022

Propeller Shaft Coupling

90

2

1

4

5 3

6

Upd:7/15/2022

44590

7745640 -90 -54155665 500, 500A, 501A

Propeller Shaft Coupling

REF PART NO. QTY 1 (829281) 1 Clutch half 2 955692 4 Hexagon screw 955691 4 Hexagon screw 3 955883 4 Castle nut 4 907834 4 Split pin 5 941909 4 Spring washer 6 907617 1 Taper pin

7745640- 90- 54155665 500, 500A, 501A

90 DESCRIPTION

NOTES 40mm hole for propeller shaft.

L=32mm L=25mm

44590

Upd:7/15/2022

Propeller, Bronze Zinc Anode

90 500A, 501A

1

3

2

Upd:7/15/2022

44587

7745640 -90 -54155671 500, 500A, 501A

Propeller, Bronze Zinc Anode

90

500A, 501A REF PART NO. QTY 1 (817461) 1 Propeller (817424) 1 Propeller (871507) 1 Propeller (816878) 1 Propeller 871509 1 Propeller (871512) 1 Propeller (871181) 1 Propeller (871518) 1 Propeller 871186 1 Propeller 871185 1 Propeller 2 (871616) 1 Propeller (871600) 1 Propeller (871617) 1 Propeller (871618) 1 Propeller (871037) 1 Propeller (871043) 1 Propeller (871045) 1 Propeller (871048) 1 Propeller (871049) 1 Propeller (871619) 1 Propeller (871052) 1 Propeller (871620) 1 Propeller (871056) 1 Propeller (871069) 1 Propeller (871072) 1 Propeller (871075) 1 Propeller (871078) 1 Propeller 871217 1 Propeller 871218 1 Propeller (871092) 1 Propeller 871219 1 Propeller 871220 1 Propeller (871109) 1 Propeller (871096) 1 Propeller 871221 1 Propeller (871098) 1 Propeller 871222 1 Propeller 871223 1 Propeller 871224 1 Propeller (871128) 1 Propeller (871227) 1 Propeller 871228 1 Propeller 871229 1 Propeller 871226 1 Propeller (871171) 1 Propeller 871232 1 Propeller (871190) 1 Propeller (871195) 1 Propeller 3 833913 1 Zinc anode 833915 1 Zinc anode 828140 1 Zinc anode

7745640- 90- 54155671 500, 500A, 501A

DESCRIPTION

44587

NOTES 13X10X25 13X13X25 14X9X25 14X11X25 15X9X25 15X15X25 16X13X25 (817126) 18x12x30 18X13X35 (871502) 18x15x30 13X9X25 14X9X25 (871022) 14X10X25 (871025) 14X13X25 14X14X30 15x10x30 15X11X25 15X12X25 15X12X30 15X13X25 15X13X30 15X14X25 15X14X30 16X9X30 16X11X25 16x12x25 16x13x25 16X13X35 16X15X35 17X11X30 17X11X35 (871107) 17X12X35 (871115) 17x13x25 17X13X30 17X13X35 (871090) 17X14X30 17X14X35 (871099) 17X15X35 (871102) 17X16X35 (871117) 19X13X35 19X13X40 19X15X40 19X17X40 (871148) 21X13X35 21X17X35 23X15X40 (871193) 23X15X45 23X17X35 For shaft diam. 25mm.

For shaft diam. 35mm.

For shaft diam. 40mm.

Upd:7/15/2022

Propeller, Bronze Zinc Anode

90 500A, 501A

1

3

2

Upd:7/15/2022

44587

7745640 -90 -54155672 500, 500A, 501A

Propeller, Bronze Zinc Anode

90

500A, 501A REF PART NO. QTY 2 (871210) 1 Propeller (871116) 1 Propeller (871335) 1 Propeller (871213) 1 Propeller (871188) 1 Propeller 3 833913 1 Zinc anode 833915 1 Zinc anode 828140 1 Zinc anode

7745640- 90- 54155672 500, 500A, 501A

DESCRIPTION

44587

NOTES 16X13X30 17X15X35 19X12X35 19X15X40 23X13X40 For shaft diam. 25mm.

For shaft diam. 35mm.

For shaft diam. 40mm.

Upd:7/15/2022

Propeller, Duoprop

90 500A, 501A

Upd:7/15/2022

44283

7745640 -90 -54155675 500, 500A, 501A

Propeller, Duoprop

90

500A, 501A REF PART NO. QTY 1 853631 1 Propeller 2 853611 1 Propeller 3 853621 1 Propeller 853632 1 Propeller 853612 1 Propeller 853622 1 Propeller 853633 1 Propeller 853613 1 Propeller 853623 1 Propeller 853634 1 Propeller 853614 1 Propeller 853624 1 Propeller 853635 1 Propeller 853615 1 Propeller 853625 1 Propeller 853636 1 Propeller 853616 1 Propeller 853626 1 Propeller 853637 1 Propeller 853617 1 Propeller 853627 1 Propeller 853638 1 Propeller 853618 1 Propeller 853628 1 Propeller

7745640- 90- 54155675 500, 500A, 501A

DESCRIPTION

NOTES Type no B1, colour marked=light blue.

Type no B2, colour marked=yellow.

Type no B3, colour marked=red.

Type no B4, colour marked=dark green.

Type no B5, colour marked=light brown.

Type no B6, colour marked=orange.

Type no B7, colour marked=light green.

Type no B9, colour marked=purple.

44283

Upd:7/15/2022

Rudder Indicator Kit: 858886

90 500A, 501A

Upd:7/15/2022

44607

7745640 -90 -54155600 500, 500A, 501A

Rudder Indicator Kit: 858886

90

500A, 501A REF PART NO. QTY DESCRIPTION 1 858886 1 Rudder indicator kit 2 828698 1 Rudder indicator 863944 1 Rudder indicator 3 863945 1 Bulb socket 4

863946

1

5 6 7 8 9

858643 837772 853176 853177 946704 946703 943549 942836 955780

1 Front ring 1 Position sensor 1 Bracket 1 Intermediate lever 1 Ball socket 1 Ball socket 1 Control rod 1 Hexagon nut 1 Hexagon nut X cables and terminals 1 Hexagon screw

10 11 12 13

940199

7745640- 90- 54155600 500, 500A, 501A

Bulb

NOTES Repl by 1140463 Repl by 863944 For rudder indicator instruments with part no 828698 should white bulb 19923 and bulb holder 808175 be installed For rudder indicator instruments with part no 828698 should white bulb 19923 and bulb holder 808175 be installed, Red

Left hand threads Right hand threads Left hand threads Right hand threads

44607

Upd:7/15/2022

90

Rudder Indicator Kit: 1140465

500A, 501A

Upd:7/15/2022

44607

7745640 -90 -54155602 500, 500A, 501A

Rudder Indicator Kit: 1140465

90

500A, 501A REF PART NO. QTY DESCRIPTION 1 1140465 1 Rudder indicator kit 2 863944 1 Rudder indicator 3 863945 1 Bulb socket 4

863946

1

5 6 12

858643 837772

1 1 X

7745640- 90- 54155602 500, 500A, 501A

Bulb

NOTES For engine with reverse gear.

For rudder indicator instruments with part no 828698 should white bulb 19923 and bulb holder 808175 be installed For rudder indicator instruments with part no 828698 should white bulb 19923 and bulb holder 808175 be installed, Red

Front ring Position sensor cables and terminals

44607

Upd:7/15/2022

90

Rudder Indicator Kit: 1140463

500A, 501A

Upd:7/15/2022

44607

7745640 -90 -54155601 500, 500A, 501A

Rudder Indicator Kit: 1140463

90

500A, 501A REF PART NO. QTY DESCRIPTION 1 1140463 1 Rudder indicator kit 2 863944 1 Rudder indicator 3 863945 1 Bulb socket 4

863946

1

5 6 7 8 9

858643 837772 853176 853177 946704 946703 943549 942836 955780

1 Front ring 1 Position sensor 1 Bracket 1 Intermediate lever 1 Ball socket 1 Ball socket 1 Control rod 1 Hexagon nut 1 Hexagon nut X cables and terminals 1 Hexagon screw

10 11 12 13

940199

7745640- 90- 54155601 500, 500A, 501A

Bulb

NOTES

For rudder indicator instruments with part no 828698 should white bulb 19923 and bulb holder 808175 be installed For rudder indicator instruments with part no 828698 should white bulb 19923 and bulb holder 808175 be installed, Red

Left hand threads Right hand threads Left hand threads Right hand threads

44607

Upd:7/15/2022

Tool Kit

90 500A, 501A

7

12

10

8

13

4

9

14 6 16

3

5 15

1

17

2 11

Upd:7/15/2022

44278

7745640 -90 -54155636 500, 500A, 501A

Tool Kit

90

500A, 501A REF PART NO. QTY 1 (834895) 1 Tool kit 2 844642 1 Tool bag 3 (841044) 1 Screwdriver 4 (963929) 1 Combination screwdri 5 (841252) 1 Open-end wrench (841253) 1 Open-end wrench (962054) 1 Open-end wrench 6 884953 1 Spark plug spanner 7 841045 1 Tool kit 8 (834980) 1 Screwdriver 9 914675 1 Allen wrench 914677 1 Allen wrench 10 875117 1 Oil bilge pump 11 844642 1 Tool bag 12 1 oil bilge pump 13 806282 1 Plastic hose 14 1 plastic hose 15 (841527) 1 Oil scavenging pipe 16 (841046) 1 Rubber hose 17 835964 1 Oil scavenging pipe

7745640- 90- 54155636 500, 500A, 501A

DESCRIPTION

NOTES (809863)

13-16mm 1/2-11/16mm 19-22mm Drive unit 1/4'' 3/8''

L=1000mm L=100mm L=700mm L=711mm

44278

Upd:7/15/2022

Tool Kit, Extra: 855878

90 500A, 501A

1

3

2

9 5

6

4

7 8

Upd:7/15/2022

44273

7745640 -90 -54155637 500, 500A, 501A

Tool Kit, Extra: 855878

90

500A, 501A REF PART NO. QTY 1 (855878) 1 Tool kit 2 806282 1 Plastic hose 3 (833757) 1 Bilge pump 4 835964 1 Oil scavenging pipe 5 (841046) 1 Rubber hose 6 (841527) 1 Oil scavenging pipe 7 1 tool bag 8 (858280) 1 Sheath knife 9 1 plastic hose

7745640- 90- 54155637 500, 500A, 501A

DESCRIPTION

44273

Upd:7/15/2022

Water Gauge Kit 12V: 828716

90 500A, 501A

10

1

11

7

5

4

3 8 9

6 2

Upd:7/15/2022

44585

7745640 -90 -54155660 500, 500A, 501A

Water Gauge Kit 12V: 828716

90

500A, 501A REF PART NO. QTY DESCRIPTION 1 828716 1 Water level gauge 2 858643 1 Front ring 3 (863942) 1 Water level gauge 4 863945 2 Bulb socket 5 6 7 8 9 10 11

863946

2

834389 89865 (834480) 956078 956081 834481

X 1 1 1 4 1 5

7745640- 90- 54155660 500, 500A, 501A

Bulb

NOTES Gold coloured decor stripe., 12V repl by 858881 (828542) (828635) For instruments with partno 828632,828635 should white bulb 19923 and bulb holder 808175 be installed.

For instruments with partno 828632,828635 should white bulb 19923 and bulb holder 808175 be installed., Red See group 3

cables and terminals Tank sensor Gasket Flange Cross recessed screw L=16mm Cross recessed screw L=25mm Gasket

44585

Upd:7/15/2022

Water Gauge Kit 12V: 858881

90 500A, 501A

10

1

11

7

5

4

3 8 9

6 2

Upd:7/15/2022

44585

7745640 -90 -54155661 500, 500A, 501A

Water Gauge Kit 12V: 858881

90

500A, 501A REF PART NO. QTY DESCRIPTION 1 858881 1 Tank gauge kit 2 858643 1 Front ring 3 (863942) 1 Water level gauge 4 863945 2 Bulb socket 5 6 7 8 9 10 11

863946

2

834389 89865 (834480) 956078 956081 834481

X 1 1 1 4 1 5

7745640- 90- 54155661 500, 500A, 501A

Bulb

NOTES White coloured decor stripe., 12V repl by 1140462 (828635) For instruments with partno 828632,828635 should white bulb 19923 and bulb holder 808175 be installed.

For instruments with partno 828632,828635 should white bulb 19923 and bulb holder 808175 be installed., Red See group 3

cables and terminals Tank sensor Gasket Flange Cross recessed screw L=16mm Cross recessed screw L=25mm Gasket

44585

Upd:7/15/2022

Water Gauge Kit 12V: 1140462

90 500A, 501A

10

1

11

7

5

4

3 8 9

6 2

Upd:7/15/2022

44585

7745640 -90 -54155662 500, 500A, 501A

Water Gauge Kit 12V: 1140462

90

500A, 501A REF PART NO. QTY DESCRIPTION 1 (1140462) 1 Water level gauge ki 2 858643 1 Front ring 3 (863942) 1 Water level gauge 4 863945 2 Bulb socket 5 6 7 8 9 10 11

863946

2

834389 89865 (834480) 956078 956081 834481

X 1 1 1 4 1 5

7745640- 90- 54155662 500, 500A, 501A

Bulb

NOTES

(828635) For instruments with partno 828632,828635 should white bulb 19923 and bulb holder 808175 be installed.

For instruments with partno 828632,828635 should white bulb 19923 and bulb holder 808175 be installed., Red See group 3

cables and terminals Tank sensor Gasket Flange Cross recessed screw L=16mm Cross recessed screw L=25mm Gasket

44585

Upd:7/15/2022

Water Heater and Installation Components

90

1

2

5 3

4

6

Upd:7/15/2022

44267

7745640 -90 -54155610 500, 500A, 501A

Water Heater and Installation Components

REF PART NO. QTY 1 (1144069) 1 Water heater 2 1 container 3 (827259) 1 Decal 4 842767 2 Bracket 5 (1144071) 2 Hose clamp 6 (1144070) 2 Spacer

7745640- 90- 54155610 500, 500A, 501A

90 DESCRIPTION

44267

Upd:7/15/2022

Base Engine

99

500A, 501A REF PART NO. QTY DESCRIPTION 1 (856704) 1 Base engine

835459 955535 192134 955897 (856060) 856474 835077 835079 955550 856664 856442 856072 856400 (841860) 835541 835102 841782 855825 (855564) 835401 841781 841941 835089 856421 856422 841038 943629 856663 835465 856068 856069 856070 940135 941907 (855806) 835057 856420 835059 855814 835439 941909 841867 856669 856437 855819 841215 856295 841734 946420 855817 855818 955826 955894 940100 955893 856390 835372 835373

2 6 2 2 2 2 14 4 16 2 2 2 8 1 8 8 16 8 8 1 32 16 16 16 16 1 1 10 1 1 1 1 1 3 3 1 1 1 2 1 6 6 8 8 1 1 1 1 1 5 1 1 2 2 14 14 1 1 1

7745640- 99- 54155690 500, 500A, 501A

Engine mounting Hexagon screw Plug Washer Cylinder head Gasket Screw Bolt plate Hexagon screw Valve cover Oil filler cap Gasket Screw cylinder block Inlet valve Exhaust valve Spring Valve spring washer Valve spring washer Sealing kit Valve cotter Shield Push rod Tappet Rocker arm Timing gear casing Setting indicator Flange screw Gasket Camshaft Chain gear Chain gear Camshaft chain Hexagon screw Spring washer Crankshaft Pin Vibration damper Key Flywheel Screw Spring washer Connecting rod Big-end bearing Sump Gasket Plug Gasket Baffle plate Lock nut Reinforcing plate Reinforcing plate Hexagon nut Washer Hexagon screw Washer Oil pump Oil strainer Shaft

NOTES In order to use basic engine 501A with a 500A,the original inlet manifold has to be transferred to the new engine, In order to use basic engine 501A with a 501A/MS4A,the original flywheel has to be transferred to the new engine., 500A,501A Repl by 856899

Inlet, Std Exhaust, std Inlet Exhaust

Std

Right SIDE Left side

Upd:7/15/2022

Base Engine

99

500A, 501A REF PART NO. QTY 835374 1 (856076) 1 855824 8 855597 4 841261 1 856365 1 856364 1 940162 1 955536 1 955540 1 876047 2

7745640- 99- 54155690 500, 500A, 501A

DESCRIPTION Sleeve Inlet manifold Screw Screw Sealant Gasket kit Water pump Hexagon screw Hexagon screw Hexagon screw Spark plug kit

NOTES

Upd:7/15/2022

Base Engine

99

500A, 501A REF PART NO. QTY DESCRIPTION 1 (856899) 1 Base engine

(856886) 955535 192134 955897 (856060) 856474 835077 835079 835078 856664 856442 856072 856400 (841860) 835541 835102 841782 855825 (855564) 835401 841781 841941 835089 856421 856422 841038 943629 856663 835465 856068 856069 856070 940135 941907 (855806) 835057 856420 835059 855814 835439 941909 841867 856669 856437 855819 841215 856295 841734 946420 855817 855818 955826 955894 940100 955893 856390 835372 835373

2 6 2 2 2 2 14 4 16 2 2 2 8 1 8 8 16 8 8 1 32 16 16 16 16 1 1 10 1 1 1 1 1 3 3 1 1 1 2 1 6 6 8 8 1 1 1 1 1 5 1 1 2 2 14 14 1 1 1

7745640- 99- 54155691 500, 500A, 501A

Engine mounting Hexagon screw Plug Washer Cylinder head Gasket Screw Bolt plate Screw Valve cover Oil filler cap Gasket Screw cylinder block Inlet valve Exhaust valve Spring Valve spring washer Valve spring washer Sealing kit Valve cotter Shield Push rod Tappet Rocker arm Timing gear casing Setting indicator Flange screw Gasket Camshaft Chain gear Chain gear Camshaft chain Hexagon screw Spring washer Crankshaft Pin Vibration damper Key Flywheel Screw Spring washer Connecting rod Big-end bearing Sump Gasket Plug Gasket Baffle plate Lock nut Reinforcing plate Reinforcing plate Hexagon nut Washer Hexagon screw Washer Oil pump Oil strainer Shaft

NOTES In order to use basic engine 501A with a 500A,the original inlet manifold has to be transferred to the new engine, In order to use basic engine 501A with a 501A/MS4A,the original flywheel has to be transferred to the new engine., Replaced by cylinder block 856059., 500A,501A, Obsolete part Obsolete part

Obsolete part

Inlet, std, Obsolete part Exhaust, std Inlet Exhaust

Obsolete part

Std

Right SIDE Left side

Upd:7/15/2022

Base Engine

99

500A, 501A REF PART NO. QTY 835374 1 955550 1 (856076) 1 855824 8 855597 4 841261 1 856365 1 856364 1 940162 1 955536 1 955540 1 876047 2

7745640- 99- 54155691 500, 500A, 501A

DESCRIPTION Sleeve Hexagon screw Inlet manifold Screw Screw Sealant Gasket kit Water pump Hexagon screw Hexagon screw Hexagon screw Spark plug kit

NOTES

Obsolete part

Upd:7/15/2022

Repair Kit, Astern Lever

99

500A, 501A REF PART NO. QTY 1 876265 1 Repair kit 125017 2 O-ring 181620 2 Sealing ring 814332 2 Spring 814356 1 Seal 814390 1 Plastic washer 814392 1 Snap hook 814393 1 Snap hook 814396 1 Spring 814399 1 Shaft 814419 1 Shaft 814422 2 Spacer washer 832534 1 Spring 851424 1 Stop arm 876279 2 Bushing kit 925256 1 O-ring 925259 1 O-ring 941820 1 O-ring 941885 2 Lock nut 943194 2 Washer 943197 2 Lock nut

7745640- 99- 54155688 500, 500A, 501A

DESCRIPTION

NOTES

(853223)

Upd:7/15/2022

Repair Kits: 501/MS4, 570A/MS4

99

500A, 501A REF PART NO. QTY 1 (876153) 1 De-carbonizing kit 856474 2 Gasket, gasket cylinder head

DESCRIPTION

NOTES

(855564)

1

Sealing kit, seal kit valve guide

835417

1

Gasket, gasket thermostat housing

841720

1

Gasket, gasket inlet manifold

856034

2

Gasket, gasket exhaust pipe

856039

2

Gasket, gasket riser

(856033) (841031) (856760)

1 1 1

Gasket Gasket Gasket, gasket carubrettor

856072

2

Gasket, valve cover

856091

2

Gasket, valve cover

856365 835154

1 1 2

Gasket kit Gasket, distributor gasket, inlet manif.

(876102)

1 Overhaul gasket kit, extra kit reconditioning

856031

1

Gasket, gasket fuel pump

834927

1

Gasket, gasket cover inlet manif.

(855966)

1

Gasket, gasket inlet manifold

855819

1

Gasket, gasket oil sump

856030

1

Gasket, gasket fuel pump

835210

2

Gasket, gasket circulation pump

855809

1

Crankshaft seal, seal crankshaft, rear

855810

1

Gasket, gasket crankshaft, rear

856665

1 Sealing ring, seal crankshaft, front

856663

1

Gasket, gasket timing gear cover

826422

1

Rubber bushing, hose bracket, sea w. pump

841036

1

Gasket, gasket circulation pump

841175

1

Gasket, gasket oil adapter 311

841176

1

Sealing ring, seal ring oil adapter 311

856007

1

Gasket, gasket oil filter

(841370)

856295

1

Gasket, gasket oil bilge pipe

23X12,7X2

841953

1

Gasket, gasket oil bilge pipe

23X15X2

948882

1

O-ring, o-ring oil adapter

7745640- 99- 54155685 500, 500A, 501A

(835966)

(826479) (856008)

(818668)

(835386)

Upd:7/15/2022

Repair Kits: 501/MS4, 570A/MS4

99

500A, 501A REF PART NO. QTY 6611452 1

DESCRIPTION Gasket, gasket sea w. pump jabsco

NOTES

841610

1

958860

2 Sealing ring, seal ring primary shaft

1585449

1

Gasket, gasket fuses

842913

2

Sealing ring, seal ring cooling water pipe

856669 856740 856738

8 Big-end bearing 8 Rod bearing 8 Big-end bearing

Std (835273) Under size 0,010'' (83539 Under size 0,020'' (83507

856439 856666 856765 856739 841254

1 1 1 6

6 Main bearing 6 Main bearing

Std (835052) Under size 0,010'' (83505 Under size 0,020'' (83506 Std (835051) Std, Repl by 856739 Upper Std, Repl by 856739 Lower Under size 0,010'' (83505 Under size 0,020'' (83505

8 piston ring kit

See group 2A

841255 856342 856764

7745640- 99- 54155685 500, 500A, 501A

Gasket, gasket sea w. pump jp

Main bearing Main bearing Main bearing Main bearing Main bearing Main bearing

501A/MS4

Upd:7/15/2022

Repair Kits Drive Unit: DRIVE SP-A

990

REF PART NO. QTY DESCRIPTION 1 875192 1 Gasket kit, compl. drive unit 876266

1 Gasket kit, upper gear unit

17253 17276 125017 181620 804344 814168 814356 876278 832669 853223 853670 853868 897682 925093 925095 925256 925259 942615 955974 955989 956000

2 1 1 1 1 1 1 2 1 2 1 1 1 1 1 2 1 1 1 1 1

876268

1 Gasket kit, lower gear unit

191573 804261 814164 814165 832191 897426 906633 907023 907025 925261 941820 969071

1 1 1 1 1 2 1 1 1 2 1 1

7745640- 990- 54155686 500, 500A, 501A

Split pin Split pin O-ring Sealing ring Gasket Gasket Seal Bushing kit Gasket Bushing Sealing ring Sealing ring Gasket O-ring O-ring O-ring O-ring Sealing ring O-ring O-ring O-ring, o-ring

Lock washer Gasket Nut Washer Gasket Sealing ring Round nut Lock washer Lock washer O-ring O-ring Round nut

NOTES

Not for drive unit SP-A, SP-A1.

Not for drive unit SP-A, SP-A1.

Not for drive unit SP-A, SP-A1., Replaced by 876278 Repl by 876279

Not for drive unit SP-A, SP-A1.

Not for drive unit SP-A, SP-A1.

Not for drive unit SP-A, SP-A1.

Not for drive unit SP-A, SP-A1.

Upd:7/15/2022

Repair Kits Duoprop Drive Unit: DRIVE DP-A

990

REF PART NO. QTY DESCRIPTION 1 875741 1 Gasket kit, compl. drive unit 876266

1 Gasket kit, upper gear unit

17253 17276 125017 181620 804344 814168 814356 876278 832669 853223 853670 853868 897682 925093 925095 925256 925259 942615 955974 955989 956000

2 1 1 1 1 1 1 2 1 2 1 1 1 1 1 2 1 1 1 1 1

876267

1 Gasket kit, lower gear unit

851407 852212 853871 906633 907023 925258 941820 969071

2 1 1 1 1 2 1 1

7745640- 990- 54155687 500, 500A, 501A

Split pin Split pin O-ring Sealing ring Gasket Gasket Seal Bushing kit Gasket Bushing Sealing ring Sealing ring Gasket O-ring O-ring O-ring O-ring Sealing ring O-ring O-ring O-ring, o-ring

NOTES

Not for drive unitS DP-A, DP-B. Not for drive unitS DP-A, DP-B. Not for drive unitS DP-A, DP-B., Replaced by 876278 Repl by 876279

Not for drive unitS DP-A, DP-B. Not for drive unitS DP-A, DP-B.

Sealing ring Nut Sealing ring Round nut Lock washer O-ring O-ring Round nut

Upd:7/15/2022

Repair Kits Reverse Gear

REF PART NO. QTY 1 876073 1 Gasket kit 832669 1 Gasket 853670 1 Sealing ring 853757 1 Sealing ring 897682 1 Gasket 925063 1 O-ring 925065 1 O-ring 925257 1 O-ring 943244 1 O-ring 944530 1 Sealing ring 955974 1 O-ring 955989 1 O-ring 956000 1 O-ring 958838 1 Sealing ring 960169 1 O-ring

7745640- 99- 54155689 500, 500A, 501A

99 DESCRIPTION

Upd:7/15/2022

Engine

21 DESCRIPTION

Camshaft and Valve Mechanism Camshaft and Valve Mechanism Crankshaft and Related Parts Crankshaft and Related Parts Cylinder Block and Flywheel Cover Cylinder Block and Flywheel Cover Cylinder Head Cylinder Head Engine and Installation Components Engine and Installation Components Engine Suspension Engine Suspension Lubricating System Lubricating System Lubricating System

7745640 - 21- 21 500, 500A, 501A

SEE SEC. 54155521 54155520 54155518 54155519 54155516 54155517 54155513 54155514 54155511 54155512 54155525 54155526 54155524 54155522 54155523

NOTES 501A 500A, 501A 500A, 501A 501A 500A, 501A 501A 500A, 501A 501A 500A, 501A 501A 500A, 501A 501A 501A 500A 501A

Upd:7/15/2022

Fuel System

23 DESCRIPTION

Carburetor Carburetor Fuel System: 501A/MS4 Fuel System

7745640 - 23- 23 500, 500A, 501A

SEE SEC. NOTES 54155540 54155539 54155538 501A 54155537 500A

Upd:7/15/2022

Cooling System

26 DESCRIPTION

Cooling System Cooling System Exhaust Manifold Exhaust Manifold Inlet Manifold Inlet Manifold Inlet Manifold Sea Water Pump Sea Water Pump

7745640 - 26- 26 500, 500A, 501A

SEE SEC. 54155528 54155529 54155531 54155530 54155532 54155534 54155533 54155536 54155535

NOTES 500A, 501A 501A 501A 500A, 501A 500A 501A 501A

Upd:7/15/2022

Engine Controls

27 DESCRIPTION

Control for Top Installation Engine Speed Control Engine Speed Control Engine Speed Control

7745640 - 27- 27 500, 500A, 501A

SEE SEC. 54170964 54155541 54155543 54155542

NOTES 500 500A 501A 501A

Upd:7/15/2022

General, Electrical System

30 DESCRIPTION

Alternator Alternator and Installation Components Alternator and Installation Components Cables and Terminals Distributor Electrical Equipment and Instruments Electrical Equipment and Instruments Electrical Materials Instrument Panel Instrument Panel Instrument Panel Starter Motor

7745640 - 30- 30 500, 500A, 501A

SEE SEC. 54155549 54155546 54155547 54155554 54155548 54155544 54155545 54155555 54155553 54155551 54155552 54155550

NOTES 500A, 501A 501A 500A, 501A 500A, 501A 501A 500A, 501A

Upd:7/15/2022

Instruments

38 DESCRIPTION

Fuel Tank Sender, EVC Tank Meter Kit for Fresh Water

7745640 - 38- 38 500, 500A, 501A

SEE SEC. NOTES 54169458 500 54170822 500

Upd:7/15/2022

Marine Propulsion

DESCRIPTION Connecting Components Reverse Gear MS4A, MS4B Connecting Components, Drive SP-A, SP-A1, SP-A2, DP-A, DP-A1, DP-A2 Drive Unit: SPA Drive Unit: SPA-2 Drive Unit: SPA-1 Duoprop Drive Unit: 854642 Duoprop Drive Unit: 854021 Duoprop Drive Unit Ratio 1, 95:1 Hydraulic Pump, Trim Instrument and Installation Components Intermediate Housing Intermediate Housing: DPA Intermediate Housing: SPA Intermediate Housing: DPA-1 Intermediate Housing: SPA-1 Intermediate Housing: SPA-2 Lower Gear Unit Lower Gear Unit Lower Gear Unit Lower Gear Unit Lower Gear Unit: DRIVE SP-A1 Reverse Gear MS4A: 853781 Reverse Gear MS4A: 853397 Reverse Gear MS4B: 854901 Reverse Gear MS4B: 854900 Upper Gear Unit Upper Gear Unit Upper Gear Unit Upper Gear Unit Upper Gear Unit Upper Gear Unit

7745640 - 44- 44 500, 500A, 501A

44 SEE SEC. NOTES 54155559 501A 54155557 500A, 501A 54155564 54155566 54155565 54155568 54155567 54155569 54155558 54155587 54155581 54155574 54155582 54155575 54155576 54155583 54155577 54155588 54155585 54155578 54155561 54155560 54155563 54155562 54155579 54155572 54155580 54155586 54155573 54155571

Upd:7/15/2022

Steering

DESCRIPTION Drive Unit, Steering Roto Pilot DS Unit for Power Steering Power Steering Drive Unit SP-A, SPA1, DP-A, DP-A1 Servo Pump Steering Mechanism Roto Pilot Steering Mechanism Roto Pilot STS 330 Steering Mechanism, Fly Bridge Roto Pilot Steering Mechanism, Roto Pilot Drive Unit

7745640 - 64- 64 500, 500A, 501A

64 SEE SEC. 54155593 54155595 54155596 54155597 54155590 54155592 54155591 54155589

NOTES 500A, 501A 500A, 501A

500A, 501A 500A, 501A 500A, 501A

Upd:7/15/2022

General, Hydraulic System, Special Functions, Miscellaneous

DESCRIPTION Bilge Pump. Engine Room Fan Blind Flange Kit Exhaust Outlet Blind Flange Kit Exhaust Outlet Charging Relay Charging Relay Separate Mounted: 859499 Charging Relay Separate Mounted: 858841 Clutch Plate Control Cable Connecting Kit for Dual Station Control Cables Control for Top Installation: SINGLE Control for Top Installation: TWIN Control for Top Installation Control for Top Installation: SINGLE-ALT Control for Top Installation Control for Top Installation: 851603 Control for Top Installation Control for Top Installation: 851602 Control for Top Installation Control Mechanism Control Mechanism Control Mechanism Control Mechanism Control, Side Mount Control, Side Mount Coupling Flange Coupling Flange Coupling Flange Coupling Flange Electrical Oil Bilge Pump: 843114 Exhaust Line Exhaust Outlet Drive Unit Extension Kit 1'' Extension Kit 1'' Extension Kit 4'' Extension Kit 4'' Extension Kit, Exhaust Manifold Extension Kit, Exhaust Manifold Extra Instrument Panel: 843604 Fresh-water Cooling Fresh-water Cooling Fresh-water Cooling Fuel Filter and Connecting Components Fuel Filter Kit Fuel Gauge Kit 12V: 828714 Fuel Gauge Kit 12V: 858879 Fuel Gauge Kit 12V: 1140461 Handle for Control Handle Pt top/side for Control Handle Pt top/side for Control Hot Water Outlet Hour Meter Kit. Voltmeter Kit Hour Meter Kit. Voltmeter Kit Hour Meter Kit. Voltmeter Kit Main Switch Muffler Muffler and Exhaust Line: 854565 Muffler and Exhaust Line: 854513 Oil Filter Kit Mounted On Exhaust Riser On Board Kit On Board Kit On Board Kit Power Trim Panel Fly Bridge: 853067 Propeller Cone Kit. tool, Cone Tightening. Duoprop.

7745640 - 90- 90 500, 500A, 501A

90 SEE SEC. 54155611 54155642 54155643 54155624 54155626 54155625 54155653 54155646 54155651 54155619 54155620 54155616 54155621 54155613 54155618 54155614 54155617 54155615 54155631 54155632 54155633 54155634 54155622 54155612 54155670 54155667 54155668 54155669 54155635 54155650 54155640 54155682 54155681 54155684 54155683 54155644 54155645 54155659 54155604 54155603 54145197 54155652 54155654 54155656 54155657 54155658 54155628 54155629 54155630 54155605 54155677 54155679 54155678 54155623 54155649 54155647 54155648 54155598 54155638 54155639 54145236 54155599 54155676

NOTES 500A, 501A

500A, 501A 500A, 501A 500A, 501A 500A, 501A 500A, 501A 500A, 501A 500A, 501A 500A, 501A 500A, 501A 500A, 501A 500A, 501A 500A, 501A 500A, 501A

500A, 501A 500A, 501A 500A, 501A

500A, 501A

500 500A, 501A 500A, 501A 500A, 501A 500A, 501A

500A, 501A 500A, 501A 500A, 501A 500A, 501A 500A, 501A 500A 501A 500 500A, 501A

Upd:7/15/2022

General, Hydraulic System, Special Functions, Miscellaneous

DESCRIPTION Propeller Drive Unit Propeller Drive Unit Propeller Shaft Coupling Propeller Shaft Coupling Propeller Shaft Coupling Propeller Shaft Coupling Propeller, Bronze Zinc Anode Propeller, Bronze Zinc Anode Propeller, Duoprop Rudder Indicator Kit: 858886 Rudder Indicator Kit: 1140465 Rudder Indicator Kit: 1140463 Tool Kit Tool Kit, Extra: 855878 Water Gauge Kit 12V: 828716 Water Gauge Kit 12V: 858881 Water Gauge Kit 12V: 1140462 Water Heater and Installation Components

7745640 - 90- 90 500, 500A, 501A

90 SEE SEC. 54155673 54155674 54155666 54155663 54155664 54155665 54155671 54155672 54155675 54155600 54155602 54155601 54155636 54155637 54155660 54155661 54155662 54155610

NOTES 500A, 501A 500A, 501A

500A, 501A 500A, 501A 500A, 501A 500A, 501A 500A, 501A 500A, 501A 500A, 501A 500A, 501A 500A, 501A 500A, 501A 500A, 501A

Upd:7/15/2022

Miscellaneous, Repair Kits

99 DESCRIPTION

Base Engine Base Engine Repair Kit, Astern Lever Repair Kits: 501/MS4, 570A/MS4 Repair Kits Drive Unit: DRIVE SP-A Repair Kits Duoprop Drive Unit: DRIVE DP-A Repair Kits Reverse Gear

7745640 - 99- 99 500, 500A, 501A

SEE SEC. 54155690 54155691 54155688 54155685 54155686 54155687 54155689

NOTES 500A, 501A 500A, 501A 500A, 501A 500A, 501A

Upd:7/15/2022

500, 500A, 501A

REF 21 23 26 27 30 38 44 64 90 99

DESCRIPTION Engine Fuel System Cooling System Engine Controls General, Electrical System Instruments Marine Propulsion Steering General, Hydraulic System, Special Functions, Miscellaneous Miscellaneous, Repair Kits

7745640 - - TOC 500, 500A, 501A

SEE SEC. 21 23 26 27 30 38 44 64 90 99

Upd:7/15/2022