Volvo Penta 5.7GIIMDA, 5.7GIPMDA, 5.7GIPMDACE, 5.7GLIMDA, 5.7GLPMDA Parts Manual PDF

Maintenance Parts, 5.7L

20 5.7GIIMDA, 5.7GIPMDA, 5.7GIPMDACE

5

1

8

9

6

7

2

7

10

3 12 11 13

14

4

Upd:7/17/2022

52677

7748040 -20 -54161848

5.7GIIMDA, 5.7GIPMDA, 5.7GIPMDACE, 5.7GLIMDA, 5.7GLPMDA

Maintenance Parts, 5.7L

20

5.7GIIMDA, 5.7GIPMDA, 5.7GIPMDACE REF PART NO. QTY 1 3862281 1 Impeller kit 3854296 1 Gasket (3854293) 1 O-ring 2 3862228 1 Fuel filter 3 835440 1 Oil filter 4 6 Oil X 3847306 6 Oil 3847307 1 Oil 3847308 1 Oil 3847309 Oil 3847302 6 Oil 3847303 1 Oil 3847304 1 Oil 3847305 1 Oil X Oil 3840002 6 Oil 3840003 1 Oil 3840004 1 Oil 3840005 1 Oil 5 3856961 1 Thermostat 6 3852071 1 O-ring 7 3852111 1 Gasket 8 3831426 1 Thermostat kit 9 416033 1 Sealing ring 10 3851861 2 Spark plug kit 11 3854548 1 Distributor cap 12 3862014 1 Rotor 13 3888326 1 Ignition cable kit 14 1141674 1 Coolant, green 21646481 1 Coolant, green 1141647 1 Coolant, green

7748040- 20- 54161848

DESCRIPTION

NOTES

Fill level is determined by dipstick USA Synthetic, quart Synthetic, gallon Synthetic, 5 gal Synthetic, 55 gal Mineral, quart Mineral, gallon Mineral, 5 gal Mineral, 55 gal Europe and other markets Mineral, 1L Mineral, 4L Mineral, 20L Mineral, 208L, barrel For seawater cooled engine

For freshwater cooled engine

5L, ready-mixed 210L, ready-mixed 210L, full strength

52677

5.7GIIMDA, 5.7GIPMDA, 5.7GIPMDACE, 5.7GLIMDA, 5.7GLPMDA

Upd:7/17/2022

Maintenance Parts, 5.7L

20 5.7GLPMDA

5

1

8

9

6

7

2

7

10

3 12 11 13

14

4

Upd:7/17/2022

52521

7748040 -20 -54161843

5.7GIIMDA, 5.7GIPMDA, 5.7GIPMDACE, 5.7GLIMDA, 5.7GLPMDA

Maintenance Parts, 5.7L

20

5.7GLPMDA REF PART NO. QTY 1 3854286 1 Impeller 3854296 1 Gasket (3854293) 1 O-ring 2 3862228 1 Fuel filter 3 835440 1 Oil filter 4 6 Oil X 3847306 6 Oil 3847307 1 Oil 3847308 1 Oil 3847309 1 Oil 3847302 6 Oil 3847303 1 Oil 3847304 1 Oil 3847305 1 Oil X Oil 3840002 6 Oil 3840003 1 Oil 3840004 1 Oil 3840005 1 Oil 5 3856961 1 Thermostat 6 3852071 1 O-ring 7 3852111 1 Gasket 8 3831426 1 Thermostat kit 9 416033 1 Sealing ring 10 3851861 2 Spark plug kit 11 3853815 1 Distributor cap 12 3853801 1 Rotor 13 3857166 1 Cable kit 14 1141674 1 Coolant, green 21646481 1 Coolant, green 1141647 1 Coolant, green

7748040- 20- 54161843

DESCRIPTION

NOTES

Fill level is determined by dipstick USA Synthetic, quart Synthetic, gallon Synthetic, 5 gal Synthetic, 55 gal Mineral, quart Mineral, gallon Mineral, 5 gal Mineral, 55 gal Europe and other markets Mineral, 1L Mineral, 4L Mineral, 20L Mineral, 208L, barrel For seawater cooled engine

For freshwater cooled engine

5L, ready-mixed 210L, ready-mixed 210L, full strength

52521

5.7GIIMDA, 5.7GIPMDA, 5.7GIPMDACE, 5.7GLIMDA, 5.7GLPMDA

Upd:7/17/2022

Camshaft and Valve Train

214 5.7GIIMDA, 5.7GIPMDA, 5.7GIPMDACE

1

4

6

3

7

4 3

8

9

5

2

13 12 11 15

15 16

14

17 10 18

19

8

26 24 21

27

20

25 28

22 Upd:7/17/2022

23 45154

7748040 -214 -54161062

5.7GIIMDA, 5.7GIPMDA, 5.7GIPMDACE, 5.7GLIMDA, 5.7GLPMDA

Camshaft and Valve Train

214

5.7GIIMDA, 5.7GIPMDA, 5.7GIPMDACE REF PART NO. QTY 1 3862263 1 Timing gear cover 1 Gasket 2 3862262 1 Seal 3 (3855736) 2 Screw 3855737 6 Screw 4 3855739 8 Grommet 5 3855972 2 Pin 6 3856144 1 Retainer 7 3 Screw 8 3856127 16 Tappet 9 3856139 8 Guide 10 3856118 16 Push rod 11 3853158 16 Arm 12 16 Ball 13 16 Nut 14 (3853146) 1 Stud (3853147) 1 Stud 15 3855823 32 Valve cotter 16 3855816 16 Valve cap 17 3855815 16 Valve spring 18 3855814 8 Valve stem seal 3862362 8 Valve stem seal 19 3855810 8 Valve, intake 3855808 8 Valve, exhaust 20 3852685 1 Chain 21 3856114 1 Sprocket 22 3853173 3 Bolt 23 3856151 3 Washer 24 3855998 1 Retainer 25 3853172 2 Screw 26 3856119 1 Camshaft 27 3855972 1 Pin 28 (3856162) 1 Kit

7748040- 214- 54161062

DESCRIPTION

NOTES

Replaced by 3863058

O.S=0.003'' (0.076mm) O.S=.013'' (0.330mm)

Intake Exhaust Std Std

45154

5.7GIIMDA, 5.7GIPMDA, 5.7GIPMDACE, 5.7GLIMDA, 5.7GLPMDA

Upd:7/17/2022

Crankcase

21 5.7GIIMDA, 5.7GIPMDA, 5.7GIPMDACE, 5.7GLIMDA, 5.7GLPMDA

5

9

65 83

84

77

10 1

1 60

80

19

37

47

17

22 21

23

38 81

24

79 11

49

18

31

59 56

3 2

33

78 7

6

16

25 26

12

8

16 60

36

82 45

27 39

40

58

77

28

34

20

4

44

87

55

30 16

67

86 85

16 43 29 64

13 35

57

1 14

61

54

51 15

71

74

68

52 72

70

53

62

75 73 76

63 41 66

Upd:7/17/2022

52682

46 42 50 48 32

69

7748040 -21 -54142807

5.7GIIMDA, 5.7GIPMDA, 5.7GIPMDACE, 5.7GLIMDA, 5.7GLPMDA

Crankcase

21

5.7GIIMDA, 5.7GIPMDA, 5.7GIPMDACE, 5.7GLIMDA, 5.7GLPMDA REF PART NO. QTY 1 3850848 1 Longblock 2 (3854219) 8 Piston, standard (3854221) 8 Piston kit, 0.030 os 3 3853960 8 Piston ring kit, standard set 3853961 8 Piston ring kit, 0.030 in. os 4 (3853113) 2 Locating pin, flywheel housing 5 (3856162) 1 Kit, includes all camshaft bearings 6 3855998 1 Retainer 7 3853172 2 Screw, camshaft retainer 8 3852100 8 Core plug, expansion 9 3853209 1 Core plug, rear camshaft bearing 10 3852471 3 Plug, engine block 11 3853208 3 Cap plug, oil gallery, front 12 3853114 4 Locating pin, cylinder head 13 3853213 1 Pin, timing cover 14 (3853163) 5 Stud, bearing cap 15 3853214 10 Bolt, bearing cap 3856140 1 Pin, bearing cap 16 (3856154) 1 Bearing 3853215 4 Bearing, standard, #1-4 3853221 1 Bearing, standard, #5 (3856155) 1 Bearing, 0.010 in. U.S. (3853218) 4 Bearing, 0.010 in. U.S., #1-4 3853224 1 Bearing, 0.010 in. U.S., #5 (3856156) 1 Bearing, 0.020 in. U.S. (3853220) 4 Bearing, 0.020 in. U.S., #1-4 3853225 1 Bearing, 0.020 in. U.S., #5 17 3853201 1 Retainer, crankshaft seal 18 3853202 2 Stud, oil pan 19 3852656 1 Gasket, rear oil seal housing 20 3852657 1 Seal, Rear 21 3853203 2 Bolt, rear oil seal 22 3853204 2 Bolt, rear oil seal 23 3853206 1 Nut, rear oil seal retainer 24 3853205 2 Stud, rear oil seal housing 25 3853149 8 Bearing, standard 3853152 8 Bearing, 0.010 in. u.s.

(3853153) 8 Bearing, 0.020 in. u.s.

26 3853957 8 Connecting rod 27 (3853148) 16 Nut, connecting rod 28 3853162 16 Bolt, connecting rod 29 (3853156) 1 Crankshaft 30 3853200 1 Pin, flywheel 31 3852219 1 Valve, oil filter bypass 32 (3852694) 1 Retainer, oil pan drain 3850822 1 Retainer 33 3852133 2 Screw, oil filter adapter to engine 34 (3853194) 1 Timing gear casing 35 (3853341) 10 Seal 36 3852654 1 Gasket, timing cover 37 (3853159) 1 Camshaft 38 3853213 1 Pin, camshaft sprocket 39 3852685 1 Chain, camshaft timing 40 3852441 10 Screw, timing cover 41 3853160 1 Reinforcement, oil pan, port 3853161 1 Reinforcement, oil pan, stbd 42 3855112 1 Fitting, oil pan drain 43 3852689 1 Sprocket, camshaft 3856151 2 Washer, bolt, camshaft sprocket 44 3853958 1 Flywheel 45 3853207 1 Gear, flywheel 46 3851981 1 Washer, fitting to oil pan 47 3852489 1 Adapter, petcock

DESCRIPTION

7748040- 21- 54142807

52682

NOTES

Gi ½-20 unf 12mm

5.7GIIMDA, 5.7GIPMDA, 5.7GIPMDACE, 5.7GLIMDA, 5.7GLPMDA

Upd:7/17/2022

Crankcase

21

5.7GIIMDA, 5.7GIPMDA, 5.7GIPMDACE, 5.7GLIMDA, 5.7GLPMDA REF PART NO. QTY DESCRIPTION 48 3852007 1 Washer, retainer, oil pan drain 49 3853168 4 Nut, oil pan 50 3853674 1 O-ring, retainer, oil pan drain 51 3854023 1 Oscillation damper 52 3853917 1 Clutch, SX, DP-S 855656 1 Oscillation damper, flywheel 53 3853273 6 Nut, stud, flywheel 54 3853274 6 Stud, flywheel coupler 55 855656 1 Oscillation damper 56 835482 3 Screw, torsional damper to flywheel 57 3852690 1 Sprocket, crankshaft 58 940097 3 Washer, dampener to flywheel 59 942336 3 Spring washer, dampener to flywheel 60 3854494 2 Drain cock, engine water drain 61 3852744 1 Baffle, oil 62 3852664 1 Gasket, oil pan 63 3853197 1 Oil strainer 64 3853195 1 Indicator, timing indicator 65 3853800 1 Pressure sensor 872064 11 Pressure sensor 66 3852595 14 Bolt, oil pan 67 3853173 3 Bolt, camshaft sprocket 68 3850249 1 Tube, oil level gage 69 3852686 1 Oil pan 70 3853199 1 Retainer, oil pump shaft 71 3853198 1 Shaft, oil pump 72 3853134 5 Nut, oil deflector 73 3853234 2 Bolt, oil pump 74 3850474 1 Gauge 75 3853851 1 Oil pump 76 835440 1 Oil filter 77 3850660 1 Fitting, oil pressure switch 78 3850418 1 Cap 79 3852113 1 Gasket, fuel pump plate 80 3852053 2 Flange screw, cover, fuel pump flange 81 (3853419) 2 Flange screw, cover, fuel pump flange 82 3852215 1 Sensor, oil pressure 83 3852503 1 Elbow, oil pressure sender to adapter 84 3852968 1 Fitting, oil sender 85 941909 6 Spring washer, flywheel to crank 86 3856130 6 Bolt, flywheel to crank 87 3852663 2 Woodruff key

7748040- 21- 54142807

52682

5.7GIIMDA, 5.7GIPMDA, 5.7GIPMDACE, 5.7GLIMDA, 5.7GLPMDA

NOTES

290 DP SX, DP-S SX, DP-S 290 DP

290 DP 290 DP

Dual station

290 DP 290 DP

Upd:7/17/2022

Cylinder Head

211 5.7GIIMDA, 5.7GIPMDA, 5.7GIPMDACE, 5.7GLIMDA, 5.7GLPMDA

19

24

23

20

17

16 15

14 26 13 2

7 6 9 8 10 27 12

5 18

1

25 22 3 11

4

21

Upd:7/17/2022

52681

7748040 -211 -54142808

5.7GIIMDA, 5.7GIPMDA, 5.7GIPMDACE, 5.7GLIMDA, 5.7GLPMDA

Cylinder Head

211

5.7GIIMDA, 5.7GIPMDA, 5.7GIPMDACE, 5.7GLIMDA, 5.7GLPMDA REF PART NO. QTY 1 (3853852) 2 Head 2 3856115 16 Stud, rocker arm, standard (3853147) 1 Stud, rocker arm, 0.013 os 3 (3852451) 8 Valve, intake, standard (3852449) 1 Valve, intake, 0.015 os (3852450) 1 Valve, intake, 0.030 os 4 (3853164) 8 Valve, exhaust, standard (3853166) 1 Valve, exhaust, 0.015 os 5 (3853311) 1 Bracket, port, rear 6 3853228 16 Valve spring washer, Valve Spring (3853229) 8 Rotator, valve, exhaust 7 3853131 32 Valve cotter, valve stem 8 3853132 16 Valve stem seal, valve stem 9 (3853145) 16 Shield, valve stem 10 (3853227) 16 Spring 11 3853954 16 Valve tappet 12 3853230 14 Bolt, cylinder head, 3.75 in 3853231 4 Bolt, cylinder head, 3.00 in 3853232 16 Bolt, cylinder head, 1.75 in 13 3853157 16 Push rod 14 3853158 16 Arm 15 3853193 16 Ball 16 (3853004) 16 Nut 17 3854009 2 Valve cover 18 (3853557) 1 Flange screw, lift bracket to engine 19 3852688 8 Screw, valve cover 20 3852104 2 Elbow, valve cover 21 3853380 2 Cylinder head gasket, cylinder head 22 3851861 2 Spark plug kit, spark plug, 4-pack 23 3854008 2 Oil filler cap, oil 24 3852103 1 Grommet, valve cover 25 3852471 1 Plug, cylinder head 26 3852687 2 Gasket, valve cover 27 3853226 8 Seal, valve stem, intake, standard 3853645 8 Seal, valve stem, inlet, 0.015 in os (3853646) 8 Seal, valve stem, inlet, 0.030 in os

DESCRIPTION

7748040- 211- 54142808

52681

NOTES

Front, stbd

5.7GIIMDA, 5.7GIPMDA, 5.7GIPMDACE, 5.7GLIMDA, 5.7GLPMDA

Upd:7/17/2022

Flywheel Housing and Mounts

21 5.7GLPMDA

6 1 20

29

8

7 21 19

5 14 15 3

10 4

2

12 16 17

27 28

11

30 18

22 27 23

27 13

26 31 9

25

24

Upd:7/17/2022

52488

7748040 -21 -54160546

5.7GIIMDA, 5.7GIPMDA, 5.7GIPMDACE, 5.7GLIMDA, 5.7GLPMDA

Flywheel Housing and Mounts

21

5.7GLPMDA REF PART NO. QTY DESCRIPTION 1 3853457 1 Housing 2 3854604 1 Cover 3 3852834 1 Gasket 4 (3852832) 1 Hose, flywheel hsg 5 3852421 7 Screw, flywheel cover 6 3853392 2 Flange screw, flywheel hsg to engine 3853547 1 Flange screw, reservoir and flywheel hsg to engine 7 3852002 2 Tab washer, ground stud, flywheel hsg 8 3852058 2 Washer, ground stud, flywheel hsg 9 3853805 2 Rubber cushion, engine front 10 959968 4 Hexagon screw, rear mount to transom plate 11 3853806 2 Rubber cushion, transom plate 12 (3852155) 4 Washer, rear mount to transom plate 13 3850930 2 Hexagon screw, rear mount 14 3850929 2 Lock nut, rear mount 15 3852540 2 Washer, rear mount to flywheel hsg 16 3852539 2 Square nut, rear mount 17 3852622 2 Washer, rear mount 18 3852542 2 Washer, rear mount 19 3852483 2 Stud, flywheel housing to engine 20 (3852065) 2 Nut, terminal to ground stud, flywheel hsg 21 (3852070) 1 Washer, ground stud, flywheel hsg 22 3852760 2 Bracket, front, port and starboard 23 3853326 6 Flange screw, front mount bracket to engine 24 3852566 2 Bolt, front mount 25 3852428 2 Washer, bolt, front mount, engine 26 3852433 2 Washer, front mount 27 3852021 6 Nut, bolt, mount bracket 28 3852090 2 Tab washer, front mount 29 3852434 1 Clamp 3852092 1 Attaching clamp 30 (3852146) 1 Clamp, starter leads to stbd bracket 3852490 1 Attaching clamp 31 3853312 1 Clamp

7748040- 21- 54160546

52488

5.7GIIMDA, 5.7GIPMDA, 5.7GIPMDACE, 5.7GLIMDA, 5.7GLPMDA

NOTES

Port and starboard

Ground Starboard

Front Lower Upper Front harness harness harness PS hose Starboard, Cooling hose

Upd:7/17/2022

Flywheel Housing and Mounts

218 5.7GIPMDA, 5.7GIPMDACE, 5.7GLPMDA

20

1

10 13

15 18

15

14

11

12 2

19 8

17 16

3

4

6

7

27 27

28

9 22 26

5

21

23 25 24 30 29

Upd:7/17/2022

52489

7748040 -218 -54160659

5.7GIIMDA, 5.7GIPMDA, 5.7GIPMDACE, 5.7GLIMDA, 5.7GLPMDA

Flywheel Housing and Mounts

218

5.7GIPMDA, 5.7GIPMDACE, 5.7GLPMDA REF PART NO. QTY DESCRIPTION 1 3851017 1 Flywheel housing 2 873013 1 Primary shaft 3 958859 1 Sealing ring, primary shaft 4 3851019 1 Ball bearing, primary shaft 5 914533 2 Snap ring, primary shaft 6 914462 1 Snap ring, primary shaft 7 958860 1 Sealing ring, primary shaft 8 854939 1 Cover plate, flywheel housing 9 947224 5 Hexagon screw, flywheel cover to housing 10 3853547 1 Flange screw 11 3850753 3 Flange screw, flywheel housing to engine 12 3860697 1 Bushing, primary shaft to crankshaft 13 3850571 2 Stud, flywheel housing to engine 14 3852058 2 Washer 3852002 2 Tab washer 15 (3852065) 4 Nut 16 854315 1 Clamping ring kit, flywheel housing 17 806624 3 Striker plate, clamp ring 18 191844 6 Hexagon screw 19 804190 2 Rubber ring, clamp ring 20 (3852070) 2 Washer 21 3853805 2 Rubber cushion, engine front 22 3852760 2 Bracket, front, port and starboard 23 3853326 6 Flange screw, front mount bracket to engine 24 3852566 2 Bolt, front mount 25 3852090 2 Tab washer, bolt, front mount, engine 26 3852433 2 Washer, front mount 27 3852021 6 Nut, bolt, mount bracket 28 3852428 2 Washer, front mount 29 (3852146) 1 Clamp, starter leads to stbd bracket 30 3852092 1 Attaching clamp, engine harness

7748040- 218- 54160659

52489

5.7GIIMDA, 5.7GIPMDA, 5.7GIPMDACE, 5.7GLIMDA, 5.7GLPMDA

NOTES

Ground

Not shown

Port and starboard

Front Upper Front Lower

Upd:7/17/2022

Inboard Mounting Components

21 5.7GIIMDA, 5.7GLIMDA

20

26

21 28 25 23 22 24 27

41 35

33 34

4

29

5 1 3

13

8

15 12

37 42

36

2

19

30

31 32

16 12 15

6 7 14

17

10 11

14 7

18

38 43 44 45

Upd:7/17/2022

39 40

9

52661

7748040 -21 -54160677

5.7GIIMDA, 5.7GIPMDA, 5.7GIPMDACE, 5.7GLIMDA, 5.7GLPMDA

Inboard Mounting Components

21

5.7GIIMDA, 5.7GLIMDA REF PART NO. QTY DESCRIPTION 1 857334 1 Flywheel housing (857347) 1 Cover plate 2 1 Transmission 3 943589 1 Plug 4 955542 6 Hexagon screw, flywheel housing 5 942336 6 Spring washer, flywheel housing 6 947224 4 Hexagon screw, cover plate 7 (841247) 4 Dowel, engine mount 8 (841316) 2 Engine mounting 9 3807621 4 Anchorage, rubber 10 941914 6 Spring washer 11 955535 6 Hexagon screw, mount bracket to engine 946472 8 Flange screw, mount brkt. to engine 12 950355 4 Lock nut 13 955551 2 Hexagon screw 14 955902 6 Washer, large 15 955896 2 Washer, small 16 857336 2 Engine mounting 17 941909 2 Spring washer, rear mount 18 (955860) 2 Hexagon nut, rear mount 19 955552 2 Hexagon screw 20 (3851834) 1 Bracket, belt tensioner 21 944429 2 Flange screw 22 181875 1 Ball bearing, tensioner 23 861558 1 Pulley, tensioner 24 914526 1 Snap ring 25 (860659) 1 Sleeve 26 861672 1 Tensioner 27 965187 1 Flange screw, tensioner 28 3853368 1 V-belt 29 855656 1 Oscillation damper 30 835482 6 Screw 31 940097 6 Washer, damper 32 942336 6 Spring washer, damper 33 946752 11 Flange screw 34 941908 11 Spring washer 35 (3851872) 1 Hose, pump to cooler 36 961669 2 Hose clamp 37 (965547) 1 Bracket 38 (857045) 1 Attaching clamp 39 946440 1 Flange screw 40 948645 1 Flange lock nut 41 (3852332) 1 Hose, oil cooler to pump 42 1 Oil cooler 43 (3851911) 1 Bushing 44 (3851922) 1 Clamp, oil cooler 45 3851910 1 Water pipe

7748040- 21- 54160677

52661

5.7GIIMDA, 5.7GIPMDA, 5.7GIPMDACE, 5.7GLIMDA, 5.7GLPMDA

NOTES Not shown, part not sold See HS1A catalog Not shown

Not shown

Front Rear

Not shown Not shown

Not shown Not shown See HS1A catalog Not shown Not shown

Upd:7/17/2022

Remote Oil Filter

217 5.7GIIMDA, 5.7GIPMDA, 5.7GIPMDACE, 5.7GLIMDA, 5.7GLPMDA

5

1 7

10

8

9

1 6

2

3 2 9 4

1

Upd:7/17/2022

52683

7748040 -217 -54142909

5.7GIIMDA, 5.7GIPMDA, 5.7GIPMDACE, 5.7GLIMDA, 5.7GLPMDA

Remote Oil Filter

217

5.7GIIMDA, 5.7GIPMDA, 5.7GIPMDACE, 5.7GLIMDA, 5.7GLPMDA REF PART NO. QTY 1 (3850884) 1 Filter, 5.7 liter 3852011 4 O-ring, oil hose 2 (3854591) 1 Hose, engine oil to filter 3 3852089 1 O-ring, adapter retainer 4 3853495 1 Retainer, oil filter adapter 5 3852470 1 O-ring, adapter to engine 6 (3852837) 1 Clamp, oil hoses to manifold 7 (3852838) 1 Adapter, remote oil filter 3852015 1 Connector 8 3853246 1 Adapter, engine oil 9 (3854590) 1 Hose, engine oil from filter 10 835440 1 Oil filter

DESCRIPTION

7748040- 217- 54142909

52683

5.7GIIMDA, 5.7GIPMDA, 5.7GIPMDACE, 5.7GLIMDA, 5.7GLPMDA

NOTES Not shown

Upd:7/17/2022

Carburetor

23 5.7GLIMDA, 5.7GLPMDA

2

38

16

32 2

39

15 2

1

12 14 37

2 2

29 11

5

13

2

2

6

2

18 20

2

2

17

19

7

2

2

8

2 10 9

23 27

2 21

3

22

33 31

24

34

30 26 25

33 4

Upd:7/17/2022

36

28

52672

35

7748040 -23 -54142805

5.7GIIMDA, 5.7GIPMDA, 5.7GIPMDACE, 5.7GLIMDA, 5.7GLPMDA

Carburetor

23

5.7GLIMDA, 5.7GLPMDA REF PART NO. QTY DESCRIPTION 1 (3850245) 1 Carburetor (3853575) 1 Float 2 3854347 1 Repair kit (3854020) 1 Repair kit 21533400 1 Kit 3 3853280 1 Gasket, carburetor to adapter 4 3853279 1 Gasket, adapter to manifold 5 (3854257) 1 Diaphragm, accelerator pump, carburetor 6 (3853992) 1 Choke 7 3852082 1 Cap, Nipple 8 3852158 1 Cable tie, Nipple 9 (3852191) 1 Washer, choke ground 10 3852142 4 Nut, stud, carburetor mounting 11 3853560 1 Stud, flame arrestor 12 (3850458) 3 Pad, spacer 13 (3854026) 1 Flame shield 14 (3852695) 1 Connector, crankcase vent 15 3852435 1 Hose, crankcase vent, 9 in. (229 mm) 16 3852749 1 Nut, cover 17 (3853845) 1 Cable, choke ground 18 (3854258) 1 Terminal 19 (3852037) 1 Terminal, ring 20 (3854259) 1 Cover, terminal 21 (3850415) 1 Screw, throttle lever 22 (3852154) 1 Screw, throttle lever 23 (3853758) 1 Nut, throttle lever 24 3852420 1 Nut retainer, throttle lever 25 3852049 1 Washer, throttle cable to lever 26 3852052 1 Split pin, throttle cable to lever 27 (3850217) 1 Intermediate lever, throttle 28 (3853278) 1 Adapter, carburetor to intake manifold 29 (3853561) 1 Nut, flame arrestor 30 3852864 4 Screw, adapter to intake manifold 31 3853373 4 Stud, carburetor to adapter 32 3852007 1 Washer, cover 33 3850941 1 Adapter, throttle cable 34 3852193 1 Washer, throttle cable 35 3852052 1 Split pin, throttle cable 36 (3852019) 1 Retainer, throttle cable trunnion 37 (3850510) 1 Cover, flame arrestor 38 3850536 1 Decal, 5.7 GL 39 (3850545) 1 Decal, Volvo Penta

7748040- 23- 54142805

52672

5.7GIIMDA, 5.7GIPMDA, 5.7GIPMDACE, 5.7GLIMDA, 5.7GLPMDA

NOTES

replaced by next part number

Upd:7/17/2022

Fuel Pump and Filter

23 5.7GLIMDA, 5.7GLPMDA

Upd:7/17/2022

52673

7748040 -23 -54160681

5.7GIIMDA, 5.7GIPMDA, 5.7GIPMDACE, 5.7GLIMDA, 5.7GLPMDA

Fuel Pump and Filter

23

5.7GLIMDA, 5.7GLPMDA REF PART NO. QTY DESCRIPTION 1 (3850861) 1 Kit 2 3851218 1 Fuel filter 3 3852113 1 Gasket, fuel pump plate 4 3852114 1 Plate, fuel pump mounting 5 3852062 2 Screw, plate to engine 6 (3852095) 1 Gasket, fuel pump to engine 7 (3852453) 1 Fitting, fuel pump outlet 8 (3853310) 1 Bracket, fuel pump, support bracket & filter 9 3855276 1 Pump 10 3852092 1 Attaching clamp, overflow hose 11 3852112 1 Push rod, fuel pump 12 (3852099) 1 Nut, fuel line clamp 13 3853393 2 Flange screw, fuel pump to engine 14 (3852621) 1 Bracket, fuel line clamp 15 (3852231) 1 Attaching clamp, fuel line 16 3852115 1 Flange screw, fuel line clamp to bracket 17 (3852486) 4 Cable tie, overflow hose to fuel line 18 (3850682) 1 Stud, anchor block 19 (3854104) 1 Tube, pump to carburetor 20 (3854242) 1 Hose, fuel pump overflow 21 3852158 2 Cable tie, overflow hose 22 3853169 X Sealant, manifold ends 23 (3853997) 1 Fuel pipe, filter to fuel pump 24 3852017 1 Adapter, fuel line 25 3853326 2 Flange screw, bracket to engine 26 (3852702) 1 Fitting, fuel line to filter 27 (3852013) 1 Elbow, inlet, fuel filter cover 28 3853326 2 Flange screw, filter to bracket

7748040- 23- 54160681

52673

5.7GIIMDA, 5.7GIPMDA, 5.7GIPMDACE, 5.7GLIMDA, 5.7GLPMDA

NOTES

2V

Upd:7/17/2022

Fuel System

230 5.7GIIMDA, 5.7GIPMDA, 5.7GIPMDACE

15 14

6

8

13

7

10

5

75

11

9

12

16 13

4

74

17 3

76

73 72

2

82

18

1 77

22

78 79

71

19 20

21

23

81 80

24

26 27 28 29 30

70 25

69 61 5

58 60

10

67

55 51

66

31

41

32

46

54

53

42 45

56 68

41

57

59

43

44

40

47

33

34

39

50 52

65

38 36

48

64

35

37 62

49

63

Upd:7/17/2022

52671

7748040 -230 -54160682

5.7GIIMDA, 5.7GIPMDA, 5.7GIPMDACE, 5.7GLIMDA, 5.7GLPMDA

Fuel System

230

5.7GIIMDA, 5.7GIPMDA, 5.7GIPMDACE REF PART NO. QTY DESCRIPTION 1 3854280 1 Fuel pump, electric, high pressure (3853605) 1 Seal 2 3850424 1 O-ring, 0.375 in (9.54 mm), fuel line to TBI 3 3852481 1 Grommet, fuel pump to cover, reservoir assy 4 (3850277) 1 Fuel pipe, HP pump to TBI 5 3850820 1 O-ring, fitting 6 3853494 1 Fitting, fuel line 7 (3853573) 1 Bracket, fuel pump grommet 8 (3850278) 1 Fuel pipe, tBI to reservoir 9 3850423 1 O-ring, 0.312 in (7.94 mm), fuel line to TBI 10 3852158 2 Cable tie, cable assy to fuel pump assy 11 3852017 1 Adapter, fuel line 12 3852462 1 Fitting, tBI to reservoir (3852453) 1 Fitting, fuel pump outlet 13 3852529 2 Hose clamp, hose, pulse limiter 14 3852225 1 Impulse limiter, reservoir to TBI adapter 15 3852503 1 Elbow, pulse limiter to TBI adapter 16 (3850689) 1 Hose, reservoir to pulse limiter 17 3853597 1 Elbow, vent, reservoir to intake 18 (3853616) 1 Protective cap, pressure valve 19 (3854152) 1 Valve, reservoir assy 20 (3853606) 8 Screw, cover to reservoir 21 (3854405) 1 Cap, reservoir assy 22 (3853577) 1 Gasket, float needle seat 23 (3853576) 1 Spring seat, float needle 24 (3853578) 1 Needle, float 25 (3852034) 1 Retainer, float pin 26 3853642 2 O-ring, retainer, fuel pump 27 (3853572) 1 Retainer, fuel pump to cover 28 3853579 1 Clip, needle to float 29 3853622 1 Pin, float hinge, reservoir 30 (3853575) 1 Float 31 3853574 1 Gasket, cover 32 (3854149) 1 Reservoir 33 3852052 1 Split pin 34 (3853580) 1 Hose, reservoir assy to oil cooler 35 (3853558) 2 Screw, reservoir to bracket 36 (3850657) 1 Nut, reservoir to bracket 37 3853547 1 Flange screw, vapor separator & bracket 38 3856449 1 Fitting, reservoir, port nipple 39 (3850271) 1 Bracket, reservoir to flywheel hsg 40 (3852480) 1 Elbow, reservoir to thermostat hsg 41 (3852196) 3 Hose clamp 42 (3852167) 1 Plug, reservoir drain 43 (3850653) 1 Hose 44 (3854925) 2 Hose clamp 45 (3850666) 1 Nipple 46 (3850633) 1 Hose 47 3853326 1 Flange screw, lift & fuel filter bracket to engine 48 (3853310) 1 Bracket, fuel filter 49 (3850374) 1 Kit, fuel reservoir 50 3853620 2 Hexagon screw, circuit breaker to bracket 51 (3853544) 1 Bracket, fuel pump & relay mounting 52 (3852210) 1 Bracket 53 (3852208) 2 Screw, relay & cable assy 54 3850403 1 Relay, fuel pump 55 3852481 1 Grommet, fuel pump to bracket 56 3854163 1 Automatic fuse, 20A, fuel pump 57 (3852231) 1 Attaching clamp, fuel line 58 3852115 1 Flange screw, fuel line clamp to bracket 59 (3852001) 1 Tab washer 60 (3852064) 2 Nut, circuit breaker terminals 61 3852029 1 Sensor, water temperature 7748040- 230- 54160682

52671

5.7GIIMDA, 5.7GIPMDA, 5.7GIPMDACE, 5.7GLIMDA, 5.7GLPMDA

NOTES

Reservoir assy Return

Return

Reservoir assy Reservoir assy Reservoir assy

Reservoir assy Reservoir assy

Reservoir assy

Fuel pump

Upd:7/17/2022

Fuel System

230

5.7GIIMDA, 5.7GIPMDA, 5.7GIPMDACE REF PART NO. QTY DESCRIPTION 62 (3850861) 1 Kit 63 3851218 1 Fuel filter 64 3853266 2 Flange screw, fuel pump, support bracket, fuel filter 65 (3852013) 1 Elbow, inlet, fuel filter cover 66 3853493 1 Fitting, fuel pump to fuel filter cover 67 3850819 1 O-ring, fitting 68 3854902 1 Fuel pump, low pressure 69 3853494 1 Fitting, fuel line 70 3850405 1 Gasket, adapter to intake manifold 71 (3850270) 1 Adapter, TBI to intake manifold 3850740 1 Plug, adapter, TBI to intake manifold 72 3850355 1 Gasket, TBI to adapter 73 (3850354) 1 Throttle body 74 3852160 3 Stud, TBI to adapter 75 3852142 3 Nut, stud, TBI to adapter 76 (3850297) 1 Bracket, throttle cable to throttle body assy 77 3853399 1 Flange screw, lever & pin assy to throttle body 78 3852420 1 Nut retainer, shoulder screw, throttle lever to TBI 79 3850411 1 Shoulder screw, lever & pin assy to throttle body 80 3850276 1 Fuel pipe, lp pump to reservoir 81 (3850275) 1 Bracket, fuel iine & hose to intake manifold 82 3856766 1 Cap, nipple, throttle body

7748040- 230- 54160682

52671

5.7GIIMDA, 5.7GIPMDA, 5.7GIPMDACE, 5.7GLIMDA, 5.7GLPMDA

NOTES

Not shown

Upper Lower

Front; not shown

Upd:7/17/2022

Exhaust and Cooling

25 5.7GIIMDA, 5.7GIPMDA, 5.7GIPMDACE

22

63

10

12 11

60 8 49 7 61

28 44

39 62

64

50

47

51

39 46

6 48 60 38

37 53 29 37 41

9

52

47

44

39

2

58 54

59

5 10

36

15 43 18

35

32

31

34

4 33 27

26

19 56 13

57

5

20

40

34

42

19 14

17 1

Upd:7/17/2022

16

25

30 45

21

55 3 24 23 52678

7748040 -25 -54160693

5.7GIIMDA, 5.7GIPMDA, 5.7GIPMDACE, 5.7GLIMDA, 5.7GLPMDA

Exhaust and Cooling

25

5.7GIIMDA, 5.7GIPMDA, 5.7GIPMDACE REF PART NO. QTY DESCRIPTION 1 3852046 1 Tab washer, harmonic balance 2 3850214 1 Exhaust pipe 3852738 1 Exhaust pipe 3 3851000 1 Exhaust pipe 4 3852742 2 Hose, upper exhaust pipe to exhaust pipe 5 3852604 8 Hose clamp, hose, upper to lower exhaust pipe 6 3853401 1 Flange screw, thermostat hsg to engine 7 3852002 8 Tab washer, exhaust elbow to manifold 8 3852830 8 Screw, exhaust elbow to manifold 9 3850496 2 Gasket, exhaust elbow to manifold 10 3852374 2 Manifold, port & starboard 11 3852476 2 Cap, exhaust manifold 12 3852602 2 Hose clamp, hose to exhaust manifold 13 3852220 1 Pulley, water pump 14 3852137 1 Pulley, crankshaft 15 3850268 1 V-belt, water pump 16 (3852110) 1 Washer, harmonic balance 17 3852131 1 Screw, harmonic balance (949519) 1 Screw, harmonic balance 18 (3855593) 1 Bracket, water pump 19 3852507 3 Stud, water pump 20 3853539 1 Bolt 21 3852898 4 Screw, exhaust pipe to gimbal hsg 970958 4 Hexagon screw 960148 4 Washer 22 3853404 12 Nut, exhaust manifold to engine 23 3855281 1 Exhaust pipe kit 24 3850794 1 Exhaust pipe 25 (3852753) 2 Pin, exhaust seal assy to exhaust pipe 26 (3855517) 4 Bushing, exhaust seal assy to exhaust pipe 27 (3853864) 2 Seal 28 3852467 12 Stud, exhaust manifold to engine 29 3852111 1 Gasket, thermostat hsg to intake manifold 30 3853850 1 Circulation pump 31 3850802 2 Plug, 1 inch 32 (3852135) 1 Plug, ¾ inches 33 3850595 1 Gasket, water pump cover 34 3852477 2 Gasket, pump to block 35 3852162 2 Washer, screw, water pump to bracket 36 (3850361) 1 Hose, transom to water pump 37 3852098 2 Hose clamp, hose, thermostat hsg to water pump 38 3856769 1 Hose, thermostat hsg to water pump 3852288 1 Hose, thermostat hsg to water pump 39 3852602 3 Hose clamp, hose to exhaust manifold 40 3853390 4 Screw, water pump pulley to hub 41 3852216 1 Thermostat, engine 42 (3853418) 3 Screw, pulley to crankshaft 43 3852602 1 Hose clamp, hose, water pump outlet 44 3852746 2 Hose, thermostat hsg to manifold 3852488 1 Hose, thermostat hsg to manifold 45 3853368 1 V-belt, alternator to pulley 46 (3852649) 1 Bracket, center lift 47 3853860 8 Hose clamp, hose, exhaust elbow 48 3850456 2 Elbow 3850740 2 Plug, exhaust elbow 49 3852468 1 Gasket, manifold to engine 50 3852696 2 Hose, exhaust elbow to exhaust pipe 51 3853391 1 Flange screw, lift bracket & thermostat hsg 52 3852071 1 O-ring, thermostat 53 3850360 1 Housing, thermostat hsg 54 3852398 1 Water pump 3851623 1 Seawater pump 55 3852505 1 Pulley, water pump 7748040- 25- 54160693

52678

5.7GIIMDA, 5.7GIPMDA, 5.7GIPMDACE, 5.7GLIMDA, 5.7GLPMDA

NOTES Port & stbd; 290 DP Port & stbd; SX, DP-S 290 DP

Short

SX, DP-S 290 DP 290 DP

Stbd

Not shown Upper

Replaced by 3851623

Upd:7/17/2022

Exhaust and Cooling

25

5.7GIIMDA, 5.7GIPMDA, 5.7GIPMDACE REF PART NO. QTY DESCRIPTION 56 3853155 2 Flange screw, water pump to bracket 57 3853326 2 Flange screw, lift bracket, fuel pump & relay assy 58 3850362 1 Hose, pump to reservoir 59 3852602 1 Hose clamp, hose, water pump outlet 3853786 1 Hose clamp, hose, water pump outlet 60 3853780 2 Hose clamp, hose to thermostat hsg 61 3852058 8 Washer, exhaust elbow to manifold 62 3853598 1 Elbow, thermostat hsg 63 (857045) 1 Attaching clamp, water hose, cooler to thermostat 64 3850363 1 Hose

7748040- 25- 54160693

52678

5.7GIIMDA, 5.7GIPMDA, 5.7GIPMDACE, 5.7GLIMDA, 5.7GLPMDA

NOTES

Upd:7/17/2022

Exhaust and Cooling

25 5.7GLIMDA, 5.7GLPMDA

22

63

10

12 11

60 8 49 7 61

28 44

39 62

64

50

47

51

39 46

6 48 60 38

37 53 29 37 41

9

52

47

44

39

2

58 54

59

5 10

36

15 43 18

35

32

31

34

4 33 27

26

19 56 13

57

5

20

40

34

42

19 14

17 1

Upd:7/17/2022

16

25

30 45

21

55 3 24 23 52678

7748040 -25 -54160694

5.7GIIMDA, 5.7GIPMDA, 5.7GIPMDACE, 5.7GLIMDA, 5.7GLPMDA

Exhaust and Cooling

25

5.7GLIMDA, 5.7GLPMDA REF PART NO. QTY DESCRIPTION 1 3852046 1 Tab washer, harmonic balance 2 3850214 1 Exhaust pipe 3852738 1 Exhaust pipe 3 3851000 1 Exhaust pipe 4 3852742 2 Hose, upper exhaust pipe to exhaust pipe 5 3852604 8 Hose clamp, hose, upper to lower exhaust pipe 6 3853401 1 Flange screw, thermostat hsg to engine 7 3852002 8 Tab washer, exhaust elbow to manifold 8 3852830 8 Screw, exhaust elbow to manifold 9 3850496 2 Gasket, exhaust elbow to manifold 10 3852374 2 Manifold, port & starboard 11 3852476 2 Cap, exhaust manifold 12 3852602 2 Hose clamp, hose to exhaust manifold 13 3852220 1 Pulley, water pump 14 3852137 1 Pulley, crankshaft 15 3850268 1 V-belt, water pump 16 (3852110) 1 Washer, harmonic balance 17 3852131 1 Screw, harmonic balance (949519) 1 Screw, harmonic balance 18 (3855593) 1 Bracket, water pump 19 3852507 3 Stud, water pump 20 3853539 1 Bolt 21 3852898 4 Screw, exhaust pipe to gimbal hsg 970958 4 Hexagon screw 960148 4 Washer 22 3853404 12 Nut, exhaust manifold to engine 23 3855281 1 Exhaust pipe kit 24 3850794 1 Exhaust pipe 25 (3852753) 2 Pin, exhaust seal assy to exhaust pipe 26 (3855517) 4 Bushing, exhaust seal assy to exhaust pipe 27 (3853864) 2 Seal 28 3852467 12 Stud, exhaust manifold to engine 29 3852111 1 Gasket, thermostat hsg to intake manifold 30 3853850 1 Circulation pump 31 3850802 2 Plug, 1 inch 32 (3852135) 1 Plug, ¾ inches 33 3850595 1 Gasket, water pump cover 34 3852477 2 Gasket, pump to block 35 3852162 2 Washer, screw, water pump to bracket 36 (3850231) 1 Hose, cooler to water pump 37 3852098 2 Hose clamp, hose, thermostat hsg to water pump 38 3856769 1 Hose, thermostat hsg to water pump 3852288 1 Hose, thermostat hsg to water pump 39 3852602 3 Hose clamp, hose to exhaust manifold 40 3853390 4 Screw, water pump pulley to hub 41 3852216 1 Thermostat, engine 42 (3853418) 3 Screw, pulley to crankshaft 43 3852602 1 Hose clamp, hose, water pump outlet 44 3852746 2 Hose, thermostat hsg to manifold 3852488 1 Hose, thermostat hsg to manifold 45 3853368 1 V-belt, alternator to pulley 46 (3852649) 1 Bracket, center lift 47 3853860 8 Hose clamp, hose, exhaust elbow 48 3850456 2 Elbow 3850740 2 Plug, exhaust elbow 49 3852468 1 Gasket, manifold to engine 50 3852696 2 Hose, exhaust elbow to exhaust pipe 51 3853391 1 Flange screw, lift bracket & thermostat hsg 52 3852071 1 O-ring, thermostat 53 3850360 1 Housing, thermostat hsg 54 3852398 1 Water pump 3851623 1 Seawater pump 55 3852505 1 Pulley, water pump 7748040- 25- 54160694

52678

5.7GIIMDA, 5.7GIPMDA, 5.7GIPMDACE, 5.7GLIMDA, 5.7GLPMDA

NOTES Port & stbd; 290 DP Port & stbd; SX, DP-S 290 DP

Short

SX, DP-S 290 DP 290 DP

Stbd

Not shown Upper

Replaced by 3851623

Upd:7/17/2022

Exhaust and Cooling

25

5.7GLIMDA, 5.7GLPMDA REF PART NO. QTY DESCRIPTION 56 3853155 2 Flange screw, water pump to bracket 57 3853326 2 Flange screw, lift bracket, fuel pump & relay assy 58 3850230 1 Hose, pump to thermostat hsg 59 3852602 1 Hose clamp, hose, water pump outlet 3853786 1 Hose clamp, hose, water pump outlet 60 3853780 2 Hose clamp, hose to thermostat hsg 61 3852058 8 Washer, exhaust elbow to manifold 62 3853598 1 Elbow, thermostat hsg 63 (857045) 1 Attaching clamp, water hose, cooler to thermostat 64 3850230 1 Hose, pump to thermostat hsg

7748040- 25- 54160694

52678

5.7GIIMDA, 5.7GIPMDA, 5.7GIPMDACE, 5.7GLIMDA, 5.7GLPMDA

NOTES

Upd:7/17/2022

Exhaust, 3'' Risers

251 5.7GIIMDA, 5.7GIPMDA, 5.7GIPMDACE, 5.7GLIMDA, 5.7GLPMDA

3

1

2

Upd:7/17/2022

52495

7748040 -251 -54142854

5.7GIIMDA, 5.7GIPMDA, 5.7GIPMDACE, 5.7GLIMDA, 5.7GLPMDA

Exhaust, 3'' Risers

251

5.7GIIMDA, 5.7GIPMDA, 5.7GIPMDACE, 5.7GLIMDA, 5.7GLPMDA REF PART NO. QTY 1 3850497 1 Manifold 2 3850496 2 Gasket 3 3853427 2 Exhaust riser

7748040- 251- 54142854

DESCRIPTION

52495

5.7GIIMDA, 5.7GIPMDA, 5.7GIPMDACE, 5.7GLIMDA, 5.7GLPMDA

Upd:7/17/2022

Intake Manifold

25 5.7GLPMDA

Upd:7/17/2022

52679

7748040 -25 -54160680

5.7GIIMDA, 5.7GIPMDA, 5.7GIPMDACE, 5.7GLIMDA, 5.7GLPMDA

Intake Manifold

25

5.7GLPMDA REF PART NO. QTY DESCRIPTION 1 (3854268) 1 Exhaust manifold 2 3855935 8 Flange screw, intake manifold 3 3850740 1 Plug, intake manifold 4 (3853333) 4 Stud, carburetor to intake manifold 5 3852108 1 Clamp, distributor 6 (3853557) 1 Flange screw, distributor clamp to engine 7 3852118 1 Nut, anchor, throttle cable to bracket 8 (3853428) 2 Flange screw, bracket, throttle anchor 9 (3850222) 1 Bracket 10 (3850266) 1 Anchor, throttle cable 11 (3852048) 1 Screw, anchor, throttle cable to bracket 12 3852109 1 Gasket, distributor 13 (3854269) 1 Intake gasket kit, manifold 14 3852029 1 Sensor, water temperature 872068 1 Temperature sensor, water temperature, dual station

7748040- 25- 54160680

52679

5.7GIIMDA, 5.7GIPMDA, 5.7GIPMDACE, 5.7GLIMDA, 5.7GLPMDA

Upd:7/17/2022

Intake Manifold

251 5.7GIIMDA, 5.7GIPMDA, 5.7GIPMDACE

3 27

2

4

1

5 26

25

6

20

21 23

8 7 22

24

10

14 11 18

19

17

9 12 13 14

16

Upd:7/17/2022

15

52680

7748040 -251 -54160683

5.7GIIMDA, 5.7GIPMDA, 5.7GIPMDACE, 5.7GLIMDA, 5.7GLPMDA

Intake Manifold

251

5.7GIIMDA, 5.7GIPMDA, 5.7GIPMDACE REF PART NO. QTY DESCRIPTION 1 (3854532) 1 Manifold 2 3852008 4 Screw, TBI adapter to manifold 3 3856129 1 Bolt, distributor clamp 4 3852108 1 Clamp, distributor 5 3852109 1 Gasket, distributor 6 (3854269) 1 Intake gasket kit, manifold 7 3852007 1 Washer, nut, flame arrestor cover 8 3852749 1 Nut, flame arrestor cover 9 (3850510) 1 Cover, flame arrestor (3850458) 2 Pad, cover, flame arrestor 10 (3853561) 1 Nut, flame arrestor 11 (3852695) 2 Connector, hose to flame arrester 12 (3850280) 1 Flame shield 13 (3850274) 1 Stud, flame arrestor 14 3852435 1 Hose, flame arrestor to valve cover (3852668) 1 Hose, flame arrestor to valve cover 15 (3850228) 1 Bracket, throttle cable to intake manifold 16 (3852019) 1 Retainer, throttle cable 17 (3850266) 1 Anchor, throttle cable 18 (3852048) 1 Screw, anchor, throttle cable to bracket 19 3852193 1 Washer 20 (3850653) 1 Hose, antisiphon valve to reservoir 21 (3854925) 2 Hose clamp, hose, antisiphon valve 22 (3850666) 1 Nipple, hoses, thermostat hsg to reservoir 23 (3852196) 3 Hose clamp, hose, antisiphon valve 24 (3850633) 1 Hose, antisiphon valve to thermostat hsg 25 3856132 8 Bolt 3856131 4 Bolt 26 (3854980) 1 Decal, cover, flame arrestor 27 3855085 1 Decal, cover, flame arrestor

7748040- 251- 54160683

52680

5.7GIIMDA, 5.7GIPMDA, 5.7GIPMDACE, 5.7GLIMDA, 5.7GLPMDA

NOTES

L=35mm L=38mm Volvo Penta 5.7Gi

Upd:7/17/2022

Throttle Body Repair Kits

256 5.7GIIMDA, 5.7GIPMDA, 5.7GIPMDACE

Upd:7/17/2022

48954

7748040 -256 -54160488

5.7GIIMDA, 5.7GIPMDA, 5.7GIPMDACE, 5.7GLIMDA, 5.7GLPMDA

Throttle Body Repair Kits

256

5.7GIIMDA, 5.7GIPMDA, 5.7GIPMDACE REF PART NO. QTY 1 (3850354) 1 Throttle body 1 Fuel press regulator 2 1 Cover, fuel meter 3 3 Screw, long 4 5 Screw, short 5 1 Throttle body 6 2 O-ring, fuel injector 7 2 Injector, fuel 8 2 Filter, fuel injector 9 2 Filter 10 (3855188) 1 Repair kit, fuel meter 11 1 Gasket 12 1 Gasket 13 1 Nut, fuel line 14 1 Gasket, fuel meter 15 (3855183) 1 Throttle body, base 16 1 Position sensor, throttle 17 2 Screw 18 1 Seal 19 1 O-ring 20 1 Iac valve 21 2 Screw 22 3 Screw 23 1 Nut, fuel line 24 1 Gasket 25 4 Screw 26 (3855179) 1 Repair kit, 5, 6, 8, 9, 11, 14, 19, 24 (3855180) 1 Repair kit, 1, 2, 3, 4, 5, 6, 7, 8, 9, 10 (3855181) 1 Repair kit, 1, 2, 5, 14 3855182 1 Injector, 5, 6, 7, 8, 9, 11, 14 (3855184) 1 Repair kit, 16, 18 3855185 1 Control valve, 19, 20 (3855186) 1 Repair kit, 12, 13, 23, 24 (3855187) 1 Repair kit, 3, 4, 17, 21, 22 (3855189) 1 Repair kit, 5, 6, 8, 9, 14

7748040- 256- 54160488

DESCRIPTION

48954

5.7GIIMDA, 5.7GIPMDA, 5.7GIPMDACE, 5.7GLIMDA, 5.7GLPMDA

Upd:7/17/2022

Freshwater Cooling

261 5.7GIIMDA, 5.7GIPMDA, 5.7GIPMDACE, 5.7GLIMDA, 5.7GLPMDA

Upd:7/17/2022

52480

7748040 -261 -54142922

5.7GIIMDA, 5.7GIPMDA, 5.7GIPMDACE, 5.7GLIMDA, 5.7GLPMDA

Freshwater Cooling

261

5.7GIIMDA, 5.7GIPMDA, 5.7GIPMDACE, 5.7GLIMDA, 5.7GLPMDA REF PART NO. QTY DESCRIPTION 1 (3851539) 1 Radiator 2 961672 2 Hose clamp 3 (857500) 1 Hose 4 861105 1 Expansion tank 5 968145 1 Plug 968147 1 Plug 3851384 1 Thermostat housing 6 (3851383) 1 Thermostat housing, lower 479977 1 Plug 7 943268 1 Hose nipple 8 942700 1 Hose 9 875788 1 Thermostat kit 416033 1 Sealing ring 10 943369 1 Rubber hose 11 944386 1 Rubber hose 12 945444 2 Flange screw 13 945652 2 Hose clamp 14 946173 4 Flange screw 15 948645 6 Flange lock nut 16 (180254) 1 Elbow nipple 17 961666 14 Hose clamp 18 961667 2 Hose clamp 19 961670 2 Hose clamp 20 1357775 1 Pressure cap 21 (3851363) 1 Bracket 22 (3851393) 1 Bracket 23 (3851396) 1 Bar 24 (3851413) 2 Connection pipe 25 (3851530) 1 Bracket 26 (3851586) 1 Heat exchanger 192134 2 Plug (841063) 1 Zinc anode (841068) 2 Bolt 841911 2 Cap 841912 2 Gasket 861551 1 Plug 925054 2 O-ring 27 961611 1 Hose nipple 28 3851414 1 Connection pipe 29 3851591 1 Hose 30 3851592 1 Hose 31 3851762 1 Hose 32 3851594 1 Connection pipe 33 3851395 1 Brace 34 3852111 2 Gasket 35 3853391 1 Flange screw 36 3853401 2 Flange screw 37 961669 2 Hose clamp 38 (3851598) 1 Fitting 943367 1 Rubber hose, to vapor separator 961663 2 Hose clamp 3853598 1 Elbow

7748040- 261- 54142922

NOTES 4.3 GL / GS / Gi, 5.7 GL / Gi

See no. 23, FWC installation instructions (P/N 7736034) See no. 23, FWC installation instructions (P/N 7736034) See no. 23, FWC installation instructions (P/N 7736034)

52480

5.7GIIMDA, 5.7GIPMDA, 5.7GIPMDACE, 5.7GLIMDA, 5.7GLPMDA

Upd:7/17/2022

Seawater Pump Parts

26 5.7GIIMDA, 5.7GIPMDA, 5.7GIPMDACE, 5.7GLIMDA, 5.7GLPMDA

Upd:7/17/2022

52470

7748040 -26 -54142719

5.7GIIMDA, 5.7GIPMDA, 5.7GIPMDACE, 5.7GLIMDA, 5.7GLPMDA

Seawater Pump Parts

26

5.7GIIMDA, 5.7GIPMDA, 5.7GIPMDACE, 5.7GLIMDA, 5.7GLPMDA REF PART NO. QTY DESCRIPTION 1 3852398 1 Water pump 2 3854287 1 Water pump kit 3 3854286 1 Impeller 4 (3854293) 1 O-ring, housing 5 3854296 1 Gasket, plate to body 6 (3854297) 3 Screw, body to hsg 7 (3854292) 3 Tab washer, screw to hsg 8 (3854289) 1 Washer, cam screw 9 (3854291) 1 Cam, impeller 10 (3854288) 1 Housing 11 (3854290) 1 Screw, cam 12 (3854295) 1 Plate 13 (3854294) 1 Woodruff key, impeller

7748040- 26- 54142719

SEE SEC. NOTES 54160597 Replaced by 3851623 Contents of water pump repair kit Contents of water pump repair kit Contents of water pump repair kit Contents of water pump repair kit Contents of water pump repair kit Contents of water pump repair kit

Contents of water pump repair kit

52470

5.7GIIMDA, 5.7GIPMDA, 5.7GIPMDACE, 5.7GLIMDA, 5.7GLPMDA

Upd:7/17/2022

Seawater Pump Parts

266 5.7GIIMDA, 5.7GIPMDA, 5.7GIPMDACE, 5.7GLIMDA, 5.7GLPMDA

1 5

6

4 4

3

2

Upd:7/17/2022

52481

7748040 -266 -54160597

5.7GIIMDA, 5.7GIPMDA, 5.7GIPMDACE, 5.7GLIMDA, 5.7GLPMDA

Seawater Pump Parts

266

5.7GIIMDA, 5.7GIPMDA, 5.7GIPMDACE, 5.7GLIMDA, 5.7GLPMDA REF PART NO. QTY DESCRIPTION 1 3851623 1 Seawater pump 3855778 1 Seawater pump 3858847 1 Seawater pump 2 3855546 1 Repair kit, impeller 3856039 1 Impeller 3862281 1 Impeller kit 1 Gasket 21951346 1 Impeller kit 3 3851702 1 Gasket, plate to body 4 (841693) 4 Screw 21951334 1 Screw kit 5 3851697 1 End cover 6 3851698 1 Cam, impeller

7748040- 266- 54160597

NOTES 165mm pulley, 5/16'' mounting bolt, replaced by next part number 165mm pulley, 5/16'' mounting bolt, replaced by next part number See ''Seawater Pump, New Service Kits'' for parts replaced by next part number replaced by next part number replaced by next part number See ''Seawater Pump, New Service Kits'' for parts replaced by next part number 6 screws

52481

5.7GIIMDA, 5.7GIPMDA, 5.7GIPMDACE, 5.7GLIMDA, 5.7GLPMDA

Upd:7/17/2022

Seawater Pump, New Service Kits

266 5.7GIIMDA, 5.7GIPMDA, 5.7GIPMDACE, 5.7GLPMDA

2

6

5 9

8 4

7 3

11

10

1

12 13

Upd:7/17/2022

52478

7748040 -266 -54162974

5.7GIIMDA, 5.7GIPMDA, 5.7GIPMDACE, 5.7GLIMDA, 5.7GLPMDA

Seawater Pump, New Service Kits

266

5.7GIIMDA, 5.7GIPMDA, 5.7GIPMDACE, 5.7GLPMDA REF PART NO. QTY 1 3858847 1 Seawater pump 2 21951346 1 Impeller kit 3 (825940) Impeller 4 (3855782) 1 Gasket, plate to body 5 21951372 1 Wear kit 6 3851697 1 End cover 7 (3858086) 1 Cam, impeller 8 (3855782) 1 Gasket 9 (841693) 1 Screw 10 1 O-ring 11 827247 1 Sealing ring 12 21951334 1 Screw kit 13 (841693) 6 Screw

7748040- 266- 54162974

DESCRIPTION

52478

5.7GIIMDA, 5.7GIPMDA, 5.7GIPMDACE, 5.7GLIMDA, 5.7GLPMDA

NOTES 165mm pulley, 5/16'' mounting bolt

Upd:7/17/2022

Ignition

28 5.7GLPMDA

23

23

24 2

5 3

25

4

27

26

29

30

28

1 6

27

16 17

7

15 14 20

18

13

19 22

9 11

10

8

21

12 Upd:7/17/2022

52684

7748040 -28 -54160548

5.7GIIMDA, 5.7GIPMDA, 5.7GIPMDACE, 5.7GLIMDA, 5.7GLPMDA

Ignition

28

5.7GLPMDA REF PART NO. QTY 1 (3854043) 1 Distributor 2 3853815 1 Distributor cap 3 3853801 1 Rotor 4 (3854077) 1 Module 5 2 Screw 6 1 Shaft 7 1 Housing 8 (3853888) 1 Gear 9 1 Washer 10 1 Gear 11 1 Stub axle 12 3852109 1 Gasket 13 3852108 1 Clamp 14 3856129 1 Bolt 15 3852217 1 Coil 16 (3852064) 2 Nut 17 (3852001) 2 Tab washer 18 3853236 1 Spacer 19 (3852218) 1 Clamp 20 (3852126) 1 Screw 21 (3852079) 1 Nut 22 3860163 1 Flange screw 23 3857166 1 Cable kit 24 3851861 2 Spark plug kit 3851860 1 Spark plug kit 25 980933 2 Washer 26 3856052 2 Bracket 27 3852619 4 Retainer 28 (3856053) 2 Bracket 29 (3852491) 2 Retainer 30 (3853419) 2 Flange screw

DESCRIPTION

7748040- 28- 54160548

52684

NOTES

4 pack 24 pack

5.7GIIMDA, 5.7GIPMDA, 5.7GIPMDACE, 5.7GLIMDA, 5.7GLPMDA

Upd:7/17/2022

Ignition

280 5.7GIIMDA, 5.7GIPMDA, 5.7GIPMDACE

34

38

35

33

32 37 36 3

32

35

31 2

18

1 17

4

11

39

21

20 13 5

14 12 15 16

19 23 22

6 7 26

8 9 25

29 10

Upd:7/17/2022

24

48911

27

30

28

7748040 -280 -54160551

5.7GIIMDA, 5.7GIPMDA, 5.7GIPMDACE, 5.7GLIMDA, 5.7GLPMDA

Ignition

280

5.7GIIMDA, 5.7GIPMDA, 5.7GIPMDACE REF PART NO. QTY 1 3850399 1 Distributor 2 3854548 1 Distributor cap 3 3853318 2 Screw 4 3862014 1 Rotor 5 3855596 1 Spindle 6 3853317 1 Retainer 7 3854001 1 Coil 8 3853316 1 Locating pin 9 3854552 1 Shield 10 3854309 1 Pole shoe 11 1 Housing 12 (3854557) 1 Repair kit 13 1 Washer 14 1 Washer 15 1 Gear 16 1 Plug kit 17 3854003 1 Module 18 3853319 2 Screw 19 3852109 1 Gasket 20 3852108 1 Clamp 21 (3853557) 1 Flange screw 22 3854002 1 Coil 23 3857448 2 Cross recessed screw 24 3852051 2 Nut 25 3850429 1 Bracket 26 3853266 1 Flange screw 27 980933 2 Washer 28 3852002 1 Tab washer 29 1 Stud 30 (3852065) 1 Nut 31 3851861 2 Spark plug kit 3851860 1 Spark plug kit 32 3851819 1 Ignition cable kit 3857167 1 Cable kit 33 3856052 2 Bracket 34 980933 1 Washer 35 3852619 2 Retainer 36 (3853557) 2 Flange screw 37 (3856053) 2 Bracket 38 (3852491) 1 Retainer (3852492) 1 Retainer 39 3854084 1 Cable

7748040- 280- 54160551

DESCRIPTION

NOTES

not sold separately not sold separately not sold separately not sold separately not sold separately

4 pack 24 pack

4 wire 3 wire, Not shown

48911

5.7GIIMDA, 5.7GIPMDA, 5.7GIPMDACE, 5.7GLIMDA, 5.7GLPMDA

Upd:7/17/2022

Alternator

30 5.7GIIMDA, 5.7GIPMDA, 5.7GIPMDACE

23

1

21

47

6

45 35

46 5

26 16

37

15 33

29

27 36

14

7 12 30

3

7 4

38

10 11

44 24 34

40

29 32 42

43

Upd:7/17/2022

19

2

34

22

29 13

39

31 20

32

8

17 18

29 34

52482

9

31

25

41 49

34 32

28

48

7748040 -30 -54160691

5.7GIIMDA, 5.7GIPMDA, 5.7GIPMDACE, 5.7GLIMDA, 5.7GLPMDA

Alternator

30

5.7GIIMDA, 5.7GIPMDA, 5.7GIPMDACE REF PART NO. QTY 1 3854182 1 Alternator (3852647) 1 Housing, front 2 (3854226) 1 Rotor 3 (3854225) 1 Stator 4 (3852646) 1 Housing, Rear 5 (3853756) 1 Fan 6 (3853755) 1 Pulley 7 (3852643) 2 Bearing, front & rear 8 (3852624) 2 Insulator, red 9 (3852623) 1 Insulator, boot 10 (3852642) 1 Retainer, rear bearing 11 (3852641) 1 Diode 12 (3853836) 1 Rectifier 13 (3852640) 1 Strap, b+ 14 (3853835) 1 Brush 15 (3852639) 1 Spacer, fan 16 (3852638) 1 Woodruff key, woodruff 17 (3852637) 1 Gasket 18 (3853834) 1 Cap 19 (3852636) 1 Capacitor 20 (3852635) 1 Strap, ac tap 21 (3852625) 1 Washer, pulley 22 (3852736) 1 Screw, capacitor 23 (3852630) 1 Nut, pulley 24 3853757 1 Governor, voltage 25 (3852634) 4 Bolt, through 26 (3852734) 4 Screw, front housing 27 3852629 2 Screw, regulator 28 (3852736) 1 Screw, alternator ground 29 (3852735) 8 Screw, diode field 30 (3852628) 3 Screw, diode field 31 (3852633) 2 Nut 32 (3852632) 9 Nut 33 (3852732) 2 Washer, insulator 34 (3852626) 5 Washer 35 (3853881) 1 Baffle 36 (3852737) 1 Screw, terminal 37 3853403 1 Nut retainer, alternator brace to pump 38 (3853367) 1 Flange screw, alternator to bracket 39 3853547 2 Flange screw, bracket 40 3852058 1 Washer, screw alternator 41 (3852069) 1 Washer, ground 42 3852051 1 Nut, alternator to bracket 43 3853883 1 Bracket, alternator 44 (3852740) 1 Bushing, alternator 45 3853396 1 Flange screw, brace to alternator 46 (3852761) 1 Brace, alternator 47 (3852054) 1 Washer, brace to alternator 48 3852185 1 Nut, alternator excite wire 49 (3852001) Tab washer, alternator excite wire

7748040- 30- 54160691

DESCRIPTION

52482

5.7GIIMDA, 5.7GIPMDA, 5.7GIPMDACE, 5.7GLIMDA, 5.7GLPMDA

Upd:7/17/2022

Alternator

30 5.7GLIMDA, 5.7GLPMDA

23

1

21

47

6

45 35

46 5

26 16

37

15 33

29

27 36

14

7 12 30

3

7 4

38

10 11

44 24 34

40

29 32 42

43

Upd:7/17/2022

19

2

34

22

29 13

39

31 20

32

8

17 18

29 34

52482

9

31

25

41 49

34 32

28

48

7748040 -30 -54142727

5.7GIIMDA, 5.7GIPMDA, 5.7GIPMDACE, 5.7GLIMDA, 5.7GLPMDA

Alternator

30

5.7GLIMDA, 5.7GLPMDA REF PART NO. QTY 1 3853853 1 Alternator (3852647) 1 Housing, front 2 (3853838) 1 Rotor 3 (3853837) 1 Stator 4 (3852646) 1 Housing, Rear 5 (3852645) 1 Fan 6 (3852644) 1 Pulley 7 (3852643) 2 Bearing, front & rear 8 (3852624) 2 Insulator, red 9 (3852623) 1 Insulator, boot 10 (3852642) 1 Retainer, rear bearing 11 (3852641) 1 Diode 12 (3853836) 1 Rectifier 13 (3852640) 1 Strap, b+ 14 (3853835) 1 Brush 15 (3852639) 1 Spacer, fan 16 (3852638) 1 Woodruff key, woodruff 17 (3852637) 1 Gasket 18 (3853834) 1 Cap 19 (3852636) 1 Capacitor 20 (3852635) 1 Strap, ac tap 21 (3852625) 1 Washer, pulley 22 (3852736) 1 Screw, capacitor 23 (3852630) 1 Nut, pulley 24 (3853833) 1 Governor, voltage 25 (3852634) 4 Bolt, through 26 (3852734) 4 Screw, front housing 27 3852629 2 Screw, regulator 28 (3852736) 1 Screw, alternator ground 29 (3852735) 8 Screw, diode field 30 (3852628) 3 Screw, diode field 31 (3852633) 2 Nut 32 (3852632) 9 Nut 33 (3852732) 2 Washer, insulator 34 (3852626) 5 Washer 35 (3853881) 1 Baffle 36 (3852737) 1 Screw, terminal 37 3853403 1 Nut retainer, alternator brace to pump 38 (3853367) 1 Flange screw, alternator to bracket 39 3853547 2 Flange screw, bracket 40 3852058 1 Washer, screw alternator 41 (3852069) 1 Washer, ground 42 3852051 1 Nut, alternator to bracket 43 3853883 1 Bracket, alternator 44 (3852740) 1 Bushing, alternator 45 3853396 1 Flange screw, brace to alternator 46 (3852761) 1 Brace, alternator 47 (3852054) 1 Washer, brace to alternator 48 3852185 1 Nut, alternator excite wire 49 (3852001) Tab washer, alternator excite wire

7748040- 30- 54142727

DESCRIPTION

52482

5.7GIIMDA, 5.7GIPMDA, 5.7GIPMDACE, 5.7GLIMDA, 5.7GLPMDA

Upd:7/17/2022

Engine Harness and Bracket

30 5.7GLIMDA, 5.7GLPMDA

31

24

23 28

25

24 30 22

27 29

8 18

17

17

3

21 13 17

20 26

17

6 14

4 12

17

9

16

7

16

15 2

5

17

15

14 11

9 17

9

1

7

10

2 2 19

Upd:7/17/2022

52675

7748040 -30 -54142810

5.7GIIMDA, 5.7GIPMDA, 5.7GIPMDACE, 5.7GLIMDA, 5.7GLPMDA

Engine Harness and Bracket

30

5.7GLIMDA, 5.7GLPMDA REF PART NO. QTY 1 3850466 1 Wiring harness 2 (3852245) 4 Terminal 3 (3852107) 1 Terminal, bracket ground 4 (3852084) 1 Terminal, choke 5 (3852038) 1 Terminal, alternator output 6 (3852130) 2 Rubber cap 7 (3852229) 2 Terminal, pin 8 (3853320) 1 Cap, terminal 9 (3852235) 3 Terminal 10 (3853565) 1 Connector 11 3850998 2 Terminal, ground 12 (3850992) 1 Connector, socket 13 (3852257) 1 Terminal, socket 14 (3852181) 2 Cap, socket 15 (3852244) 2 Terminal, socket 16 (3852233) 2 Terminal 17 (3852254) 4 Terminal, starter relay 18 (3854192) 1 Relay 19 (3852037) 1 Terminal, starter 20 (3850991) 1 Connector 21 3854283 2 Switch, 50 amp 22 3850234 1 Rubber cushion, starter relay 23 (3852064) 4 Nut, circuit breaker 24 3852118 1 Nut, starter relay 25 3854138 1 Relay, starter 26 3853786 1 Hose clamp, instrument cable 27 (3852208) 3 Screw, cable retainer 28 3853620 4 Hexagon screw, circuit breaker to bracket 29 (3852825) 1 Retainer, engine wiring harness 30 (3852001) 4 Tab washer, circuit breaker 31 (3850455) 1 Bracket, engine cable

7748040- 30- 54142810

DESCRIPTION

52675

5.7GIIMDA, 5.7GIPMDA, 5.7GIPMDACE, 5.7GLIMDA, 5.7GLPMDA

Upd:7/17/2022

Starter

30 5.7GIIMDA, 5.7GIPMDA, 5.7GIPMDACE, 5.7GLIMDA, 5.7GLPMDA

20 41

47 53

4 49

8 31 23

24 25

21 26 22

18

30 27 28

7 29

34

39

16 27 6 3 17

45

33 32 52

1

19

Upd:7/17/2022

46 48 51

44 43 50

36

35

38 42 14 9 10 11 13

5 40 1 15 2 12

37

52484

7748040 -30 -54160690

5.7GIIMDA, 5.7GIPMDA, 5.7GIPMDACE, 5.7GLIMDA, 5.7GLPMDA

Starter

30

5.7GIIMDA, 5.7GIPMDA, 5.7GIPMDACE, 5.7GLIMDA, 5.7GLPMDA REF PART NO. QTY 1 3850525 1 Starter motor (3853185) 1 Pin, plunger attaching 2 (3853188) 1 Stud, shift lever 3 (3852716) 1 Grommet, field frame 4 (3853999) 1 Coil 5 (3853186) 1 Plunger 6 (3852180) 2 Screw, ground brush 7 (3853875) 1 Rotor 8 (3852727) 1 Washer, drive stop 9 3852725 1 Collar, pinion stop 10 (3852726) 1 Ring, pinion stop 11 3852724 1 Collar, thrust 12 (3853181) 1 Housing 13 3852723 1 Bushing, bearing, drive end 14 3853874 1 Starter pinion 15 (3853183) 1 Pin, bearing, drive end 16 (3853873) 2 Brush holder, grounded 17 (3853191) 1 Pole shoe 18 (3853192) 4 Screw, pole shoe 19 (3853235) 4 Insulator, field coil 20 (3853872) 1 Stud 3852772 1 Bolt 21 (3853871) 2 Carbon holder kit 22 3852185 2 Nut, Support 23 (3853190) 1 Cable, brush ground 24 (3853184) 1 Pin, Support 25 (3852047) 2 Screw, Support 26 (3852001) 2 Tab washer, Support 27 3852721 4 Brush 28 (3853866) 2 Brush holder, insulated 29 3852720 2 Spring, Brush 30 (3852087) 2 Screw, insulating brush 31 (3853870) 1 Cap 32 (3853998) 1 Starter solenoid 33 (3854000) 1 Switch, switch 34 3852459 2 Screw, switch 35 3852718 1 Spring, plunger return 36 (3853959) 2 Screw 37 (3853187) 1 Ring 38 (3853868) 1 Plate 39 (3852717) 1 Bushing, center 40 (3853189) 1 Intermediate lever, shift 41 (3852157) 1 Screw, field to switch 42 3852715 1 Washer 43 (3852521) 1 Washer, metric 44 (3852519) 1 Nut, starter solenoid, metric 45 3852138 2 Screw, starter 46 3852518 1 Nut, solenoid, metric 47 3852487 1 Trunk, battery cable 48 3852520 1 Washer, metric 49 (3853963) 1 Cable, starter motor 50 (3852527) 1 Terminal 51 (3852235) 1 Terminal 52 3852423 1 Cable tie, drain hose 53 (3852146) 1 Clamp, lead to mounting bracket

DESCRIPTION

7748040- 30- 54160690

52484

NOTES

Not shown

5.7GIIMDA, 5.7GIPMDA, 5.7GIPMDACE, 5.7GLIMDA, 5.7GLPMDA

Upd:7/17/2022

Engine Harness

371 5.7GIIMDA, 5.7GIPMDA, 5.7GIPMDACE

34

23 5 25 6 7 8 24

4

5 27 28 29 2

38 30

33

18 19 20 23 35

1 39

31

8 36 37 38

32

27 21 22

40 41

3 18 19 20 8 17

26 14 16 15 6 7 13

11 8 10 9 10

42

12 14 14

9 14

Upd:7/17/2022

52674

7748040 -371 -54142770

5.7GIIMDA, 5.7GIPMDA, 5.7GIPMDACE, 5.7GLIMDA, 5.7GLPMDA

Engine Harness

371

5.7GIIMDA, 5.7GIPMDA, 5.7GIPMDACE REF PART NO. QTY DESCRIPTION 1 (3850364) 1 Wiring harness 2 (3852527) 2 Terminal, 3/8 in 3 (3852229) 4 Terminal 4 (3853565) 2 Connector, 2-pin 5 3853679 4 Terminal 6 (3855021) 2 Connector housing 7 (3853681) 2 Trunk 8 (3852233) 5 Terminal, #10 9 (3852107) 2 Terminal, ¼ in 10 (3852130) 1 Rubber cap 11 (3852036) 1 Terminal, #10 12 (3854192) 1 Relay 13 (3852254) 4 Terminal 14 (3852235) 5 Terminal, #10 15 3850403 2 Relay 16 (3852210) 1 Bracket, relay 17 (3855022) 1 Terminal, 3/8 in 18 (3855023) 5 Terminal 19 (3853478) 9 Seal 20 (3853480) 2 Terminal casing 21 3855024 1 Terminal 22 3855025 1 Cable sleeve, terminal 23 3855026 2 Connector 24 (3852084) 1 Terminal, side receptacie 25 (3853320) 1 Cap 26 3855027 9 Terminal 27 (3854244) 1 Cable 28 (3852246) 5 Terminal, receptacle 29 (3852247) 3 Terminal, receptacle 30 (3850272) 1 Bracket, knock module 31 3850273 1 Bracket, PCM & MAP sensor 32 (3850356) 1 Module, knock sensor 33 3854463 1 Engine control modul, electronic control module 34 3852115 4 Flange screw, knock sensor bracket 35 3852115 2 Flange screw, ECM bracket 36 3852115 2 Flange screw, map sensor bracket 37 3852115 2 Flange screw, ECM & MAP adapter 38 3852115 2 Flange screw, knock module bracket 39 3850357 1 Knock sensor 40 3850397 1 Switch 41 3850396 1 Sensor 42 (3850688) 1 Hose, MAP sensor to TBI

7748040- 371- 54142770

52674

5.7GIIMDA, 5.7GIPMDA, 5.7GIPMDACE, 5.7GLIMDA, 5.7GLPMDA

Upd:7/17/2022

Engine Harness Bracket

371 5.7GIIMDA, 5.7GIPMDA, 5.7GIPMDACE

Upd:7/17/2022

52676

7748040 -371 -54142775

5.7GIIMDA, 5.7GIPMDA, 5.7GIPMDACE, 5.7GLIMDA, 5.7GLPMDA

Engine Harness Bracket

371

5.7GIIMDA, 5.7GIPMDA, 5.7GIPMDACE REF PART NO. QTY 1 3854162 1 Automatic fuse, 12.5 amp 2 3853620 4 Hexagon screw 3 3854186 1 Automatic fuse, 60 amp 4 (3852064) 6 Nut, circuit breaker terminals 5 (3852001) 6 Tab washer, circuit breaker 6 (3852825) 1 Retainer 7 (3852208) 1 Screw, engine harness 8 3854138 1 Relay, starter 9 3850234 1 Rubber cushion, starter relay 10 3852118 1 Nut, starter relay 11 3854164 1 Automatic fuse, 50 amp 12 3853620 2 Hexagon screw 13 (3850455) 1 Bracket, engine cable

7748040- 371- 54142775

DESCRIPTION

52676

5.7GIIMDA, 5.7GIPMDA, 5.7GIPMDACE, 5.7GLIMDA, 5.7GLPMDA

Upd:7/17/2022

Steering

64 5.7GLPMDA

Upd:7/17/2022

52477

7748040 -64 -54160679

5.7GIIMDA, 5.7GIPMDA, 5.7GIPMDACE, 5.7GLIMDA, 5.7GLPMDA

Steering

64

5.7GLPMDA REF PART NO. QTY DESCRIPTION 1 3850491 1 Steering pump, P/S pump to engine 2 3852512 1 Bracket 3 3852162 1 Washer, pis pump bracket 4 3852162 2 Washer, stud, water pump & steering pump 5 3852464 1 V-belt, P/S pump 6 3854056 1 Hose, cylinder to oil cooler, P/S 7 3852497 1 O-ring, pressure hose to steering pump 8 (3852839) 1 Hose, oil cooler to steering pumo, return 9 3852281 1 Hose, gimbal to cooler (3850283) 1 Hose 10 (3853804) 1 Pulley 11 3853918 1 Hose 12 (3852079) 1 Nut, oil cooler & bracket assy 13 3853236 1 Spacer, oil cooler, P/S 14 (3852126) 1 Screw, oil cooler & bracket assy 15 (3853315) 1 Fitting, steering hoses 16 3852158 2 Cable tie 17 3852840 1 Oil cooler, P/S 18 (3852177) 1 Nut, P/S cooler clamp to reservoir 3853326 1 Flange screw, P/S cooler clamp to flywheel hsg 19 (3852218) 1 Clamp, engine oil cooler, P/S 20 3853405 3 Screw, steering pump bracket 21 3852507 1 Stud, water/steering pump bracket to engine 22 (3853557) 1 Flange screw, plug lead retainer bracket to cyl head 23 (3852837) 1 Clamp, hoses to cylinder head 24 3852093 1 Stud, oil cooler clamp to reservoir 25 3853403 1 Nut retainer, stud, P/S pump bracket 26 3853403 1 Nut retainer, stud, P/S pump bracket 27 (3853557) 1 Flange screw, lift bracket/clamp, P/S hoses to head 28 3852490 1 Attaching clamp, steering pump hoses to front mount 29 3852602 2 Hose clamp, hose, oil cooler, bypass pipe 30 (3852196) 2 Hose clamp, hose, P/S pump to oil cooler 31 3853786 1 Hose clamp, hose, water to gimbal hsg 32 (3850231) 1 Hose, cooler to water pump 33 (3853402) 1 Stud, P/S pump bracket to engine 34 (3852054) 1 Washer, stud, P/S pump bracket 35 3852058 1 Washer, oil cooler clamp to reservoir

7748040- 64- 54160679

52477

5.7GIIMDA, 5.7GIPMDA, 5.7GIPMDACE, 5.7GLIMDA, 5.7GLPMDA

NOTES

SX / DP-S 290DP

Rear, starboard power steering pump

Port, rear, lower Port Return

To engine block

Upd:7/17/2022

Steering

645 5.7GIPMDA, 5.7GIPMDACE

Upd:7/17/2022

52477

7748040 -645 -54160689

5.7GIIMDA, 5.7GIPMDA, 5.7GIPMDACE, 5.7GLIMDA, 5.7GLPMDA

Steering

645

5.7GIPMDA, 5.7GIPMDACE REF PART NO. QTY DESCRIPTION 1 3850491 1 Steering pump, P/S pump to engine 2 3852512 1 Bracket 3 3852162 1 Washer 4 3852162 2 Washer, stud, water pump & steering pump 5 3852464 1 V-belt, P/S pump 6 3854168 1 Hose assembly, cylinder to oil cooler, P/S 7 3852497 1 O-ring, pressure hose to steering pump 8 (3850644) 1 Hose, oil cooler to pump, return 9 (3853580) 1 Hose, reservoir to cooler 10 (3853804) 1 Pulley 11 3853967 1 Hose assembly, steering pump to pressure valve 12 (3852079) 1 Nut, oil cooler & bracket assy 13 3853236 1 Spacer, oil cooler, P/S 14 (3852126) 1 Screw, oil cooler & bracket assy 15 (3853315) 1 Fitting, steering hoses 16 3852158 2 Cable tie 17 3852840 1 Oil cooler, P/S 18 (3852177) 1 Nut, P/S cooler clamp to reservoir 3853326 1 Flange screw, P/S cooler clamp to flywheel hsg 19 (3852218) 1 Clamp, engine oil cooler, P/S 20 3853405 3 Screw, steering pump bracket 21 3852507 1 Stud, water/steering pump bracket to engine 22 (3853557) 1 Flange screw, plug lead retainer bracket to cyl head 23 (3852837) 1 Clamp, hoses to cylinder head 24 3852093 1 Stud, oil cooler clamp to reservoir 25 3853403 1 Nut retainer, stud, P/S pump bracket 26 3853403 1 Nut retainer, stud, P/S pump bracket 27 (3853557) 1 Flange screw, lift bracket/clamp, P/S hoses to head 28 3852490 1 Attaching clamp, steering pump hoses to front mount 29 3852602 2 Hose clamp, hose, oil cooler, bypass pipe 30 (3852196) 2 Hose clamp, hose, P/S pump to oil cooler 31 3853786 1 Hose clamp, hose, water to gimbal hsg 32 3850363 1 Hose, cooler to thermostat 33 (3853402) 1 Stud, P/S pump bracket to engine 34 (3852054) 1 Washer, stud, P/S pump bracket 35 3852058 1 Washer, oil cooler clamp to reservoir

7748040- 645- 54160689

52477

5.7GIIMDA, 5.7GIPMDA, 5.7GIPMDACE, 5.7GLIMDA, 5.7GLPMDA

NOTES

Rear, starboard power steering pump

Port, rear, lower Port Return

To engine block

Upd:7/17/2022

General, Engine with Mounting and Equipment

DESCRIPTION

SEE SEC. NOTES 54161848 5.7GIIMDA, 5.7GIPMDA, 5.7GIPMDACE 54161843 5.7GLPMDA

Maintenance Parts, 5.7L Maintenance Parts, 5.7L

7748040

20

- 20- 20

5.7GIIMDA, 5.7GIPMDA, 5.7GIPMDACE, 5.7GLIMDA, 5.7GLPMDA

Upd:7/17/2022

Engine

DESCRIPTION Camshaft and Valve Train Crankcase Cylinder Head Flywheel Housing and Mounts Flywheel Housing and Mounts Inboard Mounting Components Remote Oil Filter

7748040

21 SEE SEC. 54161062 54142807 54142808 54160546 54160659 54160677 54142909

- 21- 21

5.7GIIMDA, 5.7GIPMDA, 5.7GIPMDACE, 5.7GLIMDA, 5.7GLPMDA

NOTES 5.7GIIMDA, 5.7GIPMDA, 5.7GIPMDACE 5.7GIIMDA, 5.7GIPMDA, 5.7GIPMDACE, 5.7GLIMDA, 5.7GLPMDA 5.7GIIMDA, 5.7GIPMDA, 5.7GIPMDACE, 5.7GLIMDA, 5.7GLPMDA 5.7GLPMDA 5.7GIPMDA, 5.7GIPMDACE, 5.7GLPMDA 5.7GIIMDA, 5.7GLIMDA 5.7GIIMDA, 5.7GIPMDA, 5.7GIPMDACE, 5.7GLIMDA, 5.7GLPMDA

Upd:7/17/2022

Fuel System

23 DESCRIPTION

SEE SEC. NOTES 54142805 5.7GLIMDA, 5.7GLPMDA 54160681 5.7GLIMDA, 5.7GLPMDA 54160682 5.7GIIMDA, 5.7GIPMDA, 5.7GIPMDACE

Carburetor Fuel Pump and Filter Fuel System

7748040

- 23- 23

5.7GIIMDA, 5.7GIPMDA, 5.7GIPMDACE, 5.7GLIMDA, 5.7GLPMDA

Upd:7/17/2022

Inlet and Exhaust System

DESCRIPTION Exhaust and Cooling Exhaust and Cooling Exhaust, 3'' Risers Intake Manifold Intake Manifold Throttle Body Repair Kits

7748040

25 SEE SEC. 54160693 54160694 54142854 54160680 54160683 54160488

- 25- 25

5.7GIIMDA, 5.7GIPMDA, 5.7GIPMDACE, 5.7GLIMDA, 5.7GLPMDA

NOTES 5.7GIIMDA, 5.7GIPMDA, 5.7GIPMDACE 5.7GLIMDA, 5.7GLPMDA 5.7GIIMDA, 5.7GIPMDA, 5.7GIPMDACE, 5.7GLIMDA, 5.7GLPMDA 5.7GLPMDA 5.7GIIMDA, 5.7GIPMDA, 5.7GIPMDACE 5.7GIIMDA, 5.7GIPMDA, 5.7GIPMDACE

Upd:7/17/2022

Cooling System

DESCRIPTION Freshwater Cooling Seawater Pump Parts Seawater Pump Parts Seawater Pump, New Service Kits

7748040

26 SEE SEC. 54142922 54142719 54160597 54162974

- 26- 26

5.7GIIMDA, 5.7GIPMDA, 5.7GIPMDACE, 5.7GLIMDA, 5.7GLPMDA

NOTES 5.7GIIMDA, 5.7GIPMDA, 5.7GIPMDACE, 5.7GLIMDA, 5.7GLPMDA 5.7GIIMDA, 5.7GIPMDA, 5.7GIPMDACE, 5.7GLIMDA, 5.7GLPMDA 5.7GIIMDA, 5.7GIPMDA, 5.7GIPMDACE, 5.7GLIMDA, 5.7GLPMDA 5.7GIIMDA, 5.7GIPMDA, 5.7GIPMDACE, 5.7GLPMDA

Upd:7/17/2022

Ignition and Control Systems

28

DESCRIPTION

SEE SEC. NOTES 54160548 5.7GLPMDA 54160551 5.7GIIMDA, 5.7GIPMDA, 5.7GIPMDACE

Ignition Ignition

7748040

- 28- 28

5.7GIIMDA, 5.7GIPMDA, 5.7GIPMDACE, 5.7GLIMDA, 5.7GLPMDA

Upd:7/17/2022

General, Electrical System

DESCRIPTION Alternator Alternator Engine Harness and Bracket Starter

7748040

30 SEE SEC. 54160691 54142727 54142810 54160690

- 30- 30

5.7GIIMDA, 5.7GIPMDA, 5.7GIPMDACE, 5.7GLIMDA, 5.7GLPMDA

NOTES 5.7GIIMDA, 5.7GIPMDA, 5.7GIPMDACE 5.7GLIMDA, 5.7GLPMDA 5.7GLIMDA, 5.7GLPMDA 5.7GIIMDA, 5.7GIPMDA, 5.7GIPMDACE, 5.7GLIMDA, 5.7GLPMDA

Upd:7/17/2022

Cables and Fuses

37 DESCRIPTION

SEE SEC. NOTES 54142770 5.7GIIMDA, 5.7GIPMDA, 5.7GIPMDACE 54142775 5.7GIIMDA, 5.7GIPMDA, 5.7GIPMDACE

Engine Harness Engine Harness Bracket

7748040

- 37- 37

5.7GIIMDA, 5.7GIPMDA, 5.7GIPMDACE, 5.7GLIMDA, 5.7GLPMDA

Upd:7/17/2022

Steering

64 DESCRIPTION

SEE SEC. NOTES 54160679 5.7GLPMDA 54160689 5.7GIPMDA, 5.7GIPMDACE

Steering Steering

7748040

- 64- 64

5.7GIIMDA, 5.7GIPMDA, 5.7GIPMDACE, 5.7GLIMDA, 5.7GLPMDA

Upd:7/17/2022

5.7GIIMDA, 5.7GIPMDA, 5.7GIPMDACE, 5.7GLIMDA, 5.7GLPMDA

REF 20 21 23 25 26 28 30 37 64

DESCRIPTION

SEE SEC. 20 21 23 25 26 28 30 37 64

- - TOC

Upd:7/17/2022

General, Engine with Mounting and Equipment Engine Fuel System Inlet and Exhaust System Cooling System Ignition and Control Systems General, Electrical System Cables and Fuses Steering

7748040

5.7GIIMDA, 5.7GIPMDA, 5.7GIPMDACE, 5.7GLIMDA, 5.7GLPMDA