Volvo Penta 5.7GiI-G, 5.7GXiI-H Marine Gasoline Engine Parts Manual PDF

Maintenance Parts, 5.0L & 5.7L

200 5.7GiI-G, 5.7GXiI-H

Upd:6/29/2022

45131

7746230_G6A -200 -54161170 5.7GiI-G, 5.7GXiI-H

Maintenance Parts, 5.0L & 5.7L

200

5.7GiI-G, 5.7GXiI-H REF PART NO. QTY 1 21213664 1 Impeller kit 2 3847644 1 Fuel filter 3862228 1 Fuel filter 3 835440 1 Oil filter 4 6 Oil X 21681794 6 Oil 21681795 2 Oil 21681796 1 Oil 21681797 1 Oil 3847302 6 Oil 3847303 2 Oil 3847304 1 Oil 3847305 1 Oil X Oil 3840002 6 Oil 3840003 2 Oil 3840004 1 Oil 3840005 1 Oil 5 3587597 1 Thermostat 6 983944 1 O-ring 7 3852111 1 Gasket 8 3831426 1 Thermostat kit 9 416033 1 Sealing ring 10 21467472 2 Spark plug kit 11 3858975 1 Distributor cap 12 3858977 1 Rotor 13 3888328 1 Ignition cable kit 14 1141674 1 Coolant, green 21646481 1 Coolant, green 1141647 1 Coolant, green

7746230_G6A- 200- 54161170 5.7GiI-G, 5.7GXiI-H

DESCRIPTION

NOTES Higher capacity

Fill level is determined by dipstick USA Synthetic, quart Synthetic, gallon Synthetic, 5 gal Synthetic, 55 gal Mineral, quart Mineral, gallon Mineral, 5 gal Mineral, 55 gal Europe and other markets Mineral, 1L Mineral, 4L Mineral, 20L Mineral, 208L, barrel For seawater cooled engine

For freshwater cooled engine

5L, ready-mixed 210L, ready-mixed 210L, full strength

45131

Upd:6/29/2022

Cylinder Head

211 5.7GiI-G, 5.7GXiI-H

9

8

12

10

6

11 3

7

5 13 4

2

1

14 14 15 17

18

16 15

Upd:6/29/2022

45157

7746230_G6A -211 -54171269 5.7GiI-G, 5.7GXiI-H

Cylinder Head

211

5.7GiI-G, 5.7GXiI-H REF PART NO. QTY 1 3853380 2 Cylinder head gasket 2 (3856929) 2 Cylinder head 3 16 Stud (3853146) 1 Stud (3853147) 1 Stud 4 3852687 2 Gasket 5 3856928 1 Valve cover 3856927 1 Valve cover 6 3856135 8 Bolt 7 3852103 1 Grommet 8 3852104 1 Elbow 9 3852435 1 Hose 10 3861989 1 Valve 11 3862296 1 Grommet 12 3854008 1 Oil filler cap 13 3856122 14 Bolt 3856123 4 Bolt 3856124 16 Bolt 14 3862594 2 Bracket 15 (3853557) 2 Flange screw 16 3853404 2 Nut 17 3860538 2 Spring clip, speed 18 3860286 2 Stud

7746230_G6A- 211- 54171269 5.7GiI-G, 5.7GXiI-H

DESCRIPTION

NOTES

O.S=0.003'' (0.076mm) O.S=.013'' (0.330mm) Starboard Port

Crankcase ventilation

L=3 51/64'' (96mm) L=3 1/16'' (78mm) L=1.62'' (41mm)

45157

Upd:6/29/2022

Cylinder Block and Flywheel Housing

212 5.7GiI-G, 5.7GXiI-H

1 2 3 4

5 3

1 1

10 8

9 7 6

18 11 15 17

13

14 16 12

19

20

Upd:6/29/2022

54585

7746230_G6A -212 -54171270 5.7GiI-G, 5.7GXiI-H

Cylinder Block and Flywheel Housing

212

5.7GiI-G, 5.7GXiI-H REF PART NO. QTY 1 1 Cylinder block 2 3853209 1 Core plug 3 952075 2 Plug 4 3853114 4 Locating pin, cylinder head 5 3856001 2 Pin, flywheel housing 6 3862354 6 Stud 7 3862355 10 Bolt 8 3852100 8 Core plug 9 3850802 X Plug 10 3854494 X Drain cock 11 1 Flywheel housing 12 982675 2 Stud 13 980933 2 Washer 14 982475 2 Spring washer 15 982672 4 Hexagon nut 16 982679 4 Toothed washer 17 943589 1 Plug 18 3852478 1 Screw 3860169 2 Flange screw 19 3588612 1 Cover 20 3852421 4 Screw

7746230_G6A- 212- 54171270 5.7GiI-G, 5.7GXiI-H

DESCRIPTION

NOTES

L=1.25'' (32mm) L=3.00'' (76mm)

54585

Upd:6/29/2022

Camshaft and Valve Train

214 5.7GXiI-H

1

4

6

3

7

4 3

8

9

5

2

13 12 11 15

15 16

14

17 10 18

19

8

26 24 21

27

20

25 28

22 Upd:6/29/2022

23 45154

7746230_G6A -214 -54171130 5.7GiI-G, 5.7GXiI-H

Camshaft and Valve Train

214

5.7GXiI-H REF PART NO. QTY 1 3862263 1 Timing gear cover 1 Gasket 2 3862262 1 Seal 3 (3855736) 2 Screw 3855737 6 Screw 4 3855739 8 Grommet 5 3855972 2 Pin 6 3856144 1 Retainer 7 3 Screw 8 3856127 16 Tappet 9 3856139 8 Guide 10 3863058 16 Push rod 11 3861167 1 Rocker arm, Roller 12 16 Ball 13 16 Nut 14 (3853146) X Stud (3853147) X Stud 15 3855823 32 Valve cotter 16 3855816 16 Valve cap 17 21605360 1 Valve spring 18 3855814 8 Valve stem seal 3862362 8 Valve stem seal 19 3855810 8 Valve, intake 3855808 8 Valve, exhaust 20 3852685 1 Chain 21 3856114 1 Sprocket 22 3853173 3 Bolt 23 3856151 3 Washer 24 3855998 1 Retainer 25 3853172 2 Screw 26 3856119 1 Camshaft 27 3855972 1 Pin 28 (3856162) 1 Kit

7746230_G6A- 214- 54171130 5.7GiI-G, 5.7GXiI-H

DESCRIPTION

NOTES not sold separately

part not sold

Set of 16 not sold separately not sold separately O.S=0.003'' (0.076mm) O.S=.013'' (0.330mm)

Set of 16 Intake Exhaust Standard Standard

45154

Upd:6/29/2022

Camshaft and Valve Train

214 5.7GiI-G

1

4

6

3

7

4 3

8

9

5

2

13 12 11 15

15 16

14

17 10 18

19

8

26 24 21

27

20

25 28

22 Upd:6/29/2022

23 45154

7746230_G6A -214 -54161062 5.7GiI-G, 5.7GXiI-H

Camshaft and Valve Train

214

5.7GiI-G REF PART NO. QTY 1 3862263 1 Timing gear cover 1 Gasket 2 3862262 1 Seal 3 (3855736) 2 Screw 3855737 6 Screw 4 3855739 8 Grommet 5 3855972 2 Pin 6 3856144 1 Retainer 7 3 Screw 8 3856127 16 Tappet 9 3856139 8 Guide 10 3856118 16 Push rod 11 3853158 16 Arm 12 16 Ball 13 16 Nut 14 (3853146) 1 Stud (3853147) 1 Stud 15 3855823 32 Valve cotter 16 3855816 16 Valve cap 17 3855815 16 Valve spring 18 3855814 8 Valve stem seal 3862362 8 Valve stem seal 19 3855810 8 Valve, intake 3855808 8 Valve, exhaust 20 3852685 1 Chain 21 3856114 1 Sprocket 22 3853173 3 Bolt 23 3856151 3 Washer 24 3855998 1 Retainer 25 3853172 2 Screw 26 3856119 1 Camshaft 27 3855972 1 Pin 28 (3856162) 1 Kit

7746230_G6A- 214- 54161062 5.7GiI-G, 5.7GXiI-H

DESCRIPTION

NOTES

Replaced by 3863058

O.S=0.003'' (0.076mm) O.S=.013'' (0.330mm)

Intake Exhaust Std Std

45154

Upd:6/29/2022

Crankshaft and Related Parts

216 5.7GiI-G, 5.7GXiI-H

2

1 1A 4

6

3

9 5 8

7

16 15 14

13 12 11 10

9 27

30

28

29 25 26

21

24 19 17

18

23 20 22

Upd:6/29/2022

54574

7746230_G6A -216 -54142672 5.7GiI-G, 5.7GXiI-H

Crankshaft and Related Parts

216

5.7GiI-G, 5.7GXiI-H REF PART NO. QTY 1 3855742 8 Piston (3855743) X Piston 1A 8 Pin 2 3855740 8 Piston ring (3855741) X Piston ring 3 3853957 8 Connecting rod 4 3853162 16 Bolt 5 3853413 16 Nut 6 3853149 8 Bearing 7 (3856923) 1 Crankshaft 8 3855969 1 Pin 9 3862360 1 Bearing kit 10 949518 1 Hexagon screw 11 3852046 1 Tab washer 12 3858177 1 Washer 13 3862261 1 Vibration damper 14 3862363 1 Ring 15 3852690 1 Sprocket 16 3852663 2 Woodruff key 17 3852656 1 Gasket 18 3856140 1 Pin 19 3856925 1 Housing 20 3853202 2 Stud 21 3856926 1 Seal 22 3853205 1 Stud 23 3853206 1 Nut 24 3853203 2 Bolt 3853204 1 Bolt 25 855833 1 Flywheel 3855970 1 Gear 26 3856130 6 Bolt 27 3884460 1 Flexplate 28 835482 6 Screw 29 942336 6 Spring washer 30 980933 6 Washer

7746230_G6A- 216- 54142672 5.7GiI-G, 5.7GXiI-H

DESCRIPTION

NOTES Std O.S=0.50mm Std O.S=0.50mm

L=.875'' (22.2mm) L=1.75'' (44.5mm)

54574

Upd:6/29/2022

Oil Drain

217 5.7GiI-G, 5.7GXiI-H

3 1 6

7

4 5 2

7

8 7

Upd:6/29/2022

54403

7746230_G6A -217 -54142674 5.7GiI-G, 5.7GXiI-H

Oil Drain

217

5.7GiI-G, 5.7GXiI-H REF PART NO. QTY 1 3587788 1 Fitting 2 888958 1 Retainer 3 3851981 1 Washer 4 3853674 1 O-ring 5 3852007 1 Washer 6 (3586594) 1 Hose 7 888972 1 Lock spring 8 (888970) 1 Fitting

7746230_G6A- 217- 54142674 5.7GiI-G, 5.7GXiI-H

DESCRIPTION

54403

Upd:6/29/2022

Oil Pan and Oil Pump

217 5.7GiI-G, 5.7GXiI-H

Upd:6/29/2022

54571

7746230_G6A -217 -54142673 5.7GiI-G, 5.7GXiI-H

Oil Pan and Oil Pump

217

5.7GiI-G, 5.7GXiI-H REF PART NO. QTY DESCRIPTION 1 3856125 1 Oil pump 2 3856126 1 Strainer 3 3853198 1 Shaft 4 3853199 1 Retainer 5 3855972 2 Pin 6 3853234 1 Bolt 7 3852744 1 Baffle 8 3862354 6 Stud 9 3857664 5 Nut 10 3857778 1 Sump 11 3856138 1 Gasket kit 12 3856121 1 Reinforcement 13 3856120 1 Reinforcement 14 3853202 4 Stud 15 3856930 4 Nut 16 3852595 14 Bolt 17 3860075 1 Attaching clamp 18 3886067 2 Oil line 19 3886181 4 Fitting screw 20 4 O-ring 21 3888543 4 Clip 22 (3886045) 1 Adapter 23 3852015 1 Connector 24 835440 1 Oil filter 25 3852219 1 Valve 26 3852133 2 Screw 27 3852470 1 O-ring 28 3886019 1 Adapter 29 3852089 1 O-ring 30 3853495 1 Retainer 31 3863447 1 Tube 3841322 1 Tube 32 3852033 2 O-ring 33 3851981 1 Washer 34 3587786 1 Fitting 35 3853674 1 O-ring 36 3852007 1 Washer 37 888958 1 Retainer 38 3862844 1 Gauge 39 (3858536) 1 Cap 40 X Oil

7746230_G6A- 217- 54142673 5.7GiI-G, 5.7GXiI-H

SEE SEC.

NOTES

Starboard Port

Starboard Port

54161170

For current oil part numbers, follow link to “Maintenance Parts” page.

54571

Upd:6/29/2022

Motor and Transmission Mounts, BW72D

218 5.7GiI-G, 5.7GXiI-H

1

2 4 6 7

3 8 9 6

5

13 10

12

15 16 8 11 17 15

14

Upd:6/29/2022

54583

7746230_G6A -218 -54142677 5.7GiI-G, 5.7GXiI-H

Motor and Transmission Mounts, BW72D

218

5.7GiI-G, 5.7GXiI-H REF PART NO. QTY 1 (3883821) 2 Bracket 2 3860582 6 Flange screw 3 3847697 4 Screw 4 946175 4 Flange nut 5 3807621 2 Anchorage 6 (955860) 4 Hexagon nut 7 941914 2 Spring washer 8 3863365 4 Pin 9 3857588 2 Washer 10 3858534 2 Engine mounting 11 965191 8 Flange screw 12 3847697 2 Screw 13 946175 2 Flange nut 14 3807621 2 Anchorage 15 (955860) 4 Hexagon nut 16 941914 2 Spring washer 17 3857588 2 Washer

7746230_G6A- 218- 54142677 5.7GiI-G, 5.7GXiI-H

DESCRIPTION

54583

Upd:6/29/2022

Motor and Transmission Mounts, HSW630D

218 5.7GiI-G, 5.7GXiI-H

1

2 4 6 7

3 8 9 6

5

13 10

12

15 16 8 11 17 15

14

Upd:6/29/2022

54583

7746230_G6A -218 -54142675 5.7GiI-G, 5.7GXiI-H

Motor and Transmission Mounts, HSW630D

218

5.7GiI-G, 5.7GXiI-H REF PART NO. QTY 1 (3883821) 2 Bracket 2 3860582 6 Flange screw 3 3847697 4 Screw 4 946175 4 Flange nut 5 3807621 2 Anchorage 6 (955860) 4 Hexagon nut 7 941914 2 Spring washer 8 3863365 4 Pin 9 3857588 2 Washer 10 3858534 2 Engine mounting 11 (3853558) 4 Screw 12 3847697 2 Screw 13 946175 2 Flange nut 14 3807621 2 Anchorage 15 (955860) 4 Hexagon nut 16 941914 2 Spring washer 17 3857588 2 Washer

7746230_G6A- 218- 54142675 5.7GiI-G, 5.7GXiI-H

DESCRIPTION

54583

Upd:6/29/2022

Motor and Transmission Mounts, HSW630V, HSW630A

218 5.7GiI-G, 5.7GXiI-H

1

2 4 6 7

3 8 9 6

5

10

14

12 13

16 17 8 11

18 16

11

11

15

Upd:6/29/2022

54582

7746230_G6A -218 -54142676 5.7GiI-G, 5.7GXiI-H

Motor and Transmission Mounts, HSW630V, HSW630A

218

5.7GiI-G, 5.7GXiI-H REF PART NO. QTY 1 (3883821) 2 Bracket 2 3860582 6 Flange screw 3 3847697 4 Screw 4 946175 4 Flange nut 5 3807621 2 Anchorage 6 (955860) 4 Hexagon nut 7 941914 2 Spring washer 8 3863365 4 Pin 9 3857588 2 Washer 10 2 Bracket 11 965191 16 Flange screw 12 2 Bracket 13 3847697 2 Screw 14 946175 2 Flange nut 15 3807621 2 Anchorage 16 (955860) 4 Hexagon nut 17 941914 2 Spring washer 18 3857588 2 Washer

7746230_G6A- 218- 54142676 5.7GiI-G, 5.7GXiI-H

DESCRIPTION

54582

Upd:6/29/2022

Fuel System

230 5.7GiI-G, 5.7GXiI-H

Upd:6/29/2022

54595

7746230_G6A -230 -54171277 5.7GiI-G, 5.7GXiI-H

Fuel System

230

5.7GiI-G, 5.7GXiI-H REF PART NO. QTY DESCRIPTION 1 3861355 1 Pump 3588865 1 Fuel pump kit 2 3862228 1 Fuel filter 3 (3861396) 4 Rubber bushing 4 3857816 1 Bushing 5 3861043 1 Bracket 6 3857146 3 Flange screw 7 3860834 4 Flange screw 8 3861369 1 Fuel hose 9 3850424 1 O-ring 10 1 Clip 11 3861370 1 Fuel hose 12 3850423 1 O-ring 13 1 Clip 14 3860284 1 Hose 15 3860413 2 Hose clamp 16 3860290 1 Nipple 17 3861926 1 Tube fitting 18 3858966 1 Fuel pipe 19 3858972 1 Cap 20 3858971 1 Valve 21 3858967 1 Governor 22 3858968 1 Clip 23 3858974 1 Hose 24 3858969 8 Injector 25 3858981 X O-ring 26 3858970 8 Retainer 27 3858973 4 Bolt

7746230_G6A- 230- 54171277 5.7GiI-G, 5.7GXiI-H

NOTES High pressure pump

Includes 16 o-rings for injectors and 2 o-rings for pressure regulator.

54595

Upd:6/29/2022

Exhaust

251 5.7GiI-G, 5.7GXiI-H

6

4

8

7

6 5 2 1 2 3

9 15 12 13

10

11 14

Upd:6/29/2022

54549

7746230_G6A -251 -54171278 5.7GiI-G, 5.7GXiI-H

Exhaust

251

5.7GiI-G, 5.7GXiI-H REF PART NO. QTY 1 3863061 2 Exhaust pipe kit 2 3850740 4 Plug 3 3853597 1 Elbow 4 3808361 8 Flange screw 5 3862500 2 Temperature sensor 6 X Clamp 7 X Exhaust hose 8 3588016 2 Baffle plate 9 3863191 1 Gasket kit 2 Gasket 10 3857723 2 Exhaust manifold 11 3852538 2 Elbow 12 3858291 2 Reduction sleeve 13 3850802 2 Plug 14 3857184 12 Flange screw 15 3852468 2 Gasket

7746230_G6A- 251- 54171278 5.7GiI-G, 5.7GXiI-H

DESCRIPTION

54549

Upd:6/29/2022

Exhaust, 3'' Risers

251 5.7GiI-G, 5.7GXiI-H

4

5 6

3

3 1 2

7

Upd:6/29/2022

54548

7746230_G6A -251 -54171234 5.7GiI-G, 5.7GXiI-H

Exhaust, 3'' Risers

251

5.7GiI-G, 5.7GXiI-H REF PART NO. QTY 1 3862627 2 Elbow 2 3850999 4 Plug 3 3850740 4 Plug 4 3852830 8 Screw 5 3852002 8 Tab washer 6 3852058 8 Washer 7 3863191 1 Gasket kit 2 Gasket

7746230_G6A- 251- 54171234 5.7GiI-G, 5.7GXiI-H

DESCRIPTION

54548

Upd:6/29/2022

Exhaust, 6'' Risers

251 5.7GiI-G, 5.7GXiI-H

6

4

1 5

2 3 4

Upd:6/29/2022

54550

7746230_G6A -251 -54171235 5.7GiI-G, 5.7GXiI-H

Exhaust, 6'' Risers

251

5.7GiI-G, 5.7GXiI-H REF PART NO. QTY 1 3842853 2 Exhaust pipe extensi 2 3850999 4 Plug 3 3850740 4 Plug 4 3863191 2 Gasket kit 4 Gasket 5 3860582 8 Flange screw 6 3860582 6 Flange screw 3853547 2 Flange screw

7746230_G6A- 251- 54171235 5.7GiI-G, 5.7GXiI-H

DESCRIPTION

NOTES

L=32mm L=51mm

54550

Upd:6/29/2022

Intake Manifold

251 5.7GiI-G, 5.7GXiI-H

2 5

3 4

1 6

7

8

9

9

8

10

11

12 Upd:6/29/2022

45149

7746230_G6A -251 -54169819 5.7GiI-G, 5.7GXiI-H

Intake Manifold

251

5.7GiI-G, 5.7GXiI-H REF PART NO. QTY 1 3858958 1 Inlet pipe 2 3858974 1 Hose 3 3858973 1 Bolt 4 3858987 1 Sensor 5 3858989 1 Hose 6 3858961 10 Bolt 7 3858960 1 Intake gasket 8 3858982 4 Bolt 9 2 Bracket 10 3861980 8 Screw 11 3858959 1 Inlet pipe 12 3857662 1 Intake gasket kit

7746230_G6A- 251- 54169819 5.7GiI-G, 5.7GXiI-H

DESCRIPTION

NOTES

MAT/MAP

part not sold

45149

Upd:6/29/2022

Throttle Body

256 5.7GXiI-H

Upd:6/29/2022

54443

7746230_G6A -256 -54171132 5.7GiI-G, 5.7GXiI-H

Throttle Body

256

5.7GXiI-H REF PART NO. QTY 1 (3858963) 1 Body 2 3843750 1 Sensor 3 (3858054) 1 O-ring 4 3857487 1 Sensor 5 1 O-ring 6 (3857693) 1 Screw 7 2 Spacer 8 (3858965) 1 Gasket 9 3858964 3 Stud 10 3 Washer 11 3862463 3 Nut 12 3854743 1 Pin 13 3852004 1 Nut 14 3819218 1 Bracket 15 3858973 2 Bolt 16 3852193 2 Washer 17 981124 2 Flange nut 18 3852118 1 Nut 19 (3852019) 1 Retainer 20 (3850266) 1 Anchor 21 (3852048) 1 Screw 22 3850941 1 Adapter 23 3852193 1 Washer 24 3852052 1 Split pin 25 3861759 1 Flame shield 26 983643 1 Flange screw 27 3817816 2 Stud 28 3818429 1 Cover 29 3841608 3 Wing nut 30 3861894 1 Decal

7746230_G6A- 256- 54171132 5.7GiI-G, 5.7GXiI-H

DESCRIPTION

NOTES

not sold separately part not sold

not sold separately

5.7GXi

54443

Upd:6/29/2022

Throttle Body

256 5.7GiI-G

Upd:6/29/2022

54443

7746230_G6A -256 -54171131 5.7GiI-G, 5.7GXiI-H

Throttle Body

256

5.7GiI-G REF PART NO. QTY 1 (3858963) 1 Body 2 3843750 1 Sensor 3 (3858054) 1 O-ring 4 3857487 1 Sensor 5 1 O-ring 6 (3857693) 1 Screw 7 2 Spacer 8 (3858965) 1 Gasket 9 3858964 3 Stud 10 3 Washer 11 3862463 3 Nut 12 3854743 1 Pin 13 3852004 1 Nut 14 3819218 1 Bracket 15 3858973 2 Bolt 16 3852193 2 Washer 17 981124 2 Flange nut 18 3852118 1 Nut 19 (3852019) 1 Retainer 20 (3850266) 1 Anchor 21 (3852048) 1 Screw 22 3850941 1 Adapter 23 3852193 1 Washer 24 3852052 1 Split pin 25 3861759 1 Flame shield 26 983643 1 Flange screw 27 3817816 2 Stud 28 3818429 1 Cover 29 3841608 3 Wing nut 30 3861892 1 Decal

7746230_G6A- 256- 54171131 5.7GiI-G, 5.7GXiI-H

DESCRIPTION

NOTES

not sold separately part not sold

not sold separately

5.7Gi

54443

Upd:6/29/2022

256

Throttle Cable Connection, Dual Station

5.7GiI-G, 5.7GXiI-H

Upd:6/29/2022

54544

7746230_G6A -256 -54171159 5.7GiI-G, 5.7GXiI-H

Throttle Cable Connection, Dual Station

256

5.7GiI-G, 5.7GXiI-H REF PART NO. QTY 1 (3850266) 2 Anchor 2 (3852019) 2 Retainer 3 983643 1 Flange screw 4 963105 1 Lock nut 5 3850941 2 Adapter 6 3589840 1 Spacer 7 (3589648) 1 Pin 8 3852052 2 Split pin 9 3852004 1 Nut 10 3852193 1 Washer

7746230_G6A- 256- 54171159 5.7GiI-G, 5.7GXiI-H

DESCRIPTION

54544

Upd:6/29/2022

Heat Exchanger, Inboard with Freshwater Cooling

261 5.7GiI-G, 5.7GXiI-H

1

2 25 17 20

22

21

18

24

23

17

3 21

4 5

17

17 19 26 1

16

14

6

15 6

7

9

8

10 28

27

11 29

12 29

13

29 22

Upd:6/29/2022

54393

7746230_G6A -261 -54171290 5.7GiI-G, 5.7GXiI-H

Heat Exchanger, Inboard with Freshwater Cooling

261

5.7GiI-G, 5.7GXiI-H REF PART NO. QTY 1 3861471 1 Heat exchanger 2 3858995 1 Anode 3 3858993 2 Gasket 4 3858992 2 Cover 5 3858994 2 Screw 6 3863443 2 Hose clamp 7 3861453 1 Gasket 8 941814 2 Stud 9 3842368 1 Bracket 10 3842369 1 Bracket 11 3817688 1 Bracket 12 980933 2 Washer 13 3857181 2 Flange lock nut 14 982717 1 Hose clamp 15 3817818 1 Hose 16 3863440 1 Hose clamp 17 3812303 4 Hose clamp 18 3860588 1 Hose 19 3860587 1 Hose 20 3861472 1 Hose 21 3863438 2 Hose clamp 22 3861678 1 Hose 23 (982643) 1 Hose clamp 24 3861485 1 Hose 25 3812303 1 Hose clamp 26 (982967) 1 Hose clamp 27 1 Fuel pump 28 3862550 1 Hose 29 3860413 3 Hose clamp

7746230_G6A- 261- 54171290 5.7GiI-G, 5.7GXiI-H

DESCRIPTION

NOTES

Starboard exhaust manifold Port exhaust manifold

Fuel pump Expansion tank

54393

Upd:6/29/2022

Heat Exchanger, V-drive with Freshwater Cooling

261 5.7GiI-G, 5.7GXiI-H

1

2 25 17 20

22

21

18

24

23

17

3 21

4 5

17

17 19 26 1

16

14

6

15 6

7

9

8

10 28

27

11 29

12 29

13

29 22

Upd:6/29/2022

54393

7746230_G6A -261 -54171293 5.7GiI-G, 5.7GXiI-H

Heat Exchanger, V-drive with Freshwater Cooling

261

5.7GiI-G, 5.7GXiI-H REF PART NO. QTY 1 3861471 1 Heat exchanger 2 3858995 1 Anode 3 3858993 2 Gasket 4 3858992 2 Cover 5 3858994 2 Screw 6 3863443 2 Hose clamp 7 3861453 1 Gasket 8 941814 2 Stud 9 3842368 1 Bracket 10 3842369 1 Bracket 11 3817688 1 Bracket 12 980933 2 Washer 13 3857181 2 Flange lock nut 14 982717 1 Hose clamp 15 3817818 1 Hose 16 3863440 1 Hose clamp 17 3812303 4 Hose clamp 18 3860588 1 Hose 19 3860587 1 Hose 20 3861472 1 Hose 21 3863438 2 Hose clamp 22 3861678 1 Hose 23 (982643) 1 Hose clamp 24 3863069 1 Hose 25 3812303 1 Hose clamp 26 (982967) 1 Hose clamp 27 1 Fuel pump 28 3862550 1 Hose 29 3860413 3 Hose clamp

7746230_G6A- 261- 54171293 5.7GiI-G, 5.7GXiI-H

DESCRIPTION

NOTES

Starboard exhaust manifold Port exhaust manifold

Fuel pump Expansion tank

54393

Upd:6/29/2022

Circulation Pump and Thermostat

262 5.7GiI-G, 5.7GXiI-H

28

29 9

9

9

5

10

10 9

8 6 13

19

7 13

17 12

18

1

16

2

19

14 3 11 4

21 20 22 23 21 26

15

24

27

25

Upd:6/29/2022

22

54558

7746230_G6A -262 -54171288 5.7GiI-G, 5.7GXiI-H

Circulation Pump and Thermostat

262

5.7GiI-G, 5.7GXiI-H REF PART NO. QTY 1 3589553 1 Thermostat housing 2 3587597 1 Thermostat 3 983944 1 O-ring 4 3852111 1 Gasket 5 968842 1 Flange screw 6 (3852649) 1 Bracket 7 945444 1 Flange screw 8 3853597 1 Elbow 9 3860413 4 Hose clamp 10 3862550 2 Hose 11 3817847 1 Hose 12 3862536 1 Hose 13 3863439 2 Hose clamp 14 (982715) 1 Hose clamp 15 3812303 1 Hose clamp 16 3817817 1 Hose 17 3863441 1 Hose clamp 18 3862762 1 Hose 19 3863438 2 Hose clamp 20 3853850 1 Circulation pump 21 3852477 2 Gasket 22 3856147 2 Stud 23 3853403 1 Nut retainer 24 (3856137) 1 Bolt 25 3856136 1 Bolt 26 3860083 1 Pulley 27 3863054 4 Flange screw 28 3862550 4 Hose 29 1 Fuel pump

7746230_G6A- 262- 54171288 5.7GiI-G, 5.7GXiI-H

DESCRIPTION

54558

Upd:6/29/2022

Circulation Pump and Thermostat Housing, Inboard with Freshwater Cooling

262

5.7GiI-G, 5.7GXiI-H

3 7

2

11

6 7

9

1

10

8

4 30

12

14 5

16 13 30

3 15 17 31

18

12

19

20 23 21 24 22

23

25 28

29 24 26

Upd:6/29/2022

27

54562

7746230_G6A -262 -54171291 5.7GiI-G, 5.7GXiI-H

Circulation Pump and Thermostat Housing, Inboard with Freshwater Cooling

262

5.7GiI-G, 5.7GXiI-H REF PART NO. QTY 1 861105 1 Expansion tank 2 1674083 1 Pressure cap 3 3858552 1 Decal 4 (3818431) 1 Bracket 5 3852568 1 Flange screw 6 3860590 1 Hose 7 3860413 2 Hose clamp 8 3860555 1 Thermostat housing 9 3860585 1 Elbow nipple 10 3860163 1 Flange screw 11 969189 1 Flange screw 12 3852111 2 Gasket 13 3831426 1 Thermostat kit 14 416033 1 Sealing ring 15 3851384 1 Thermostat housing 16 945444 1 Flange screw 17 3861919 1 Lifting eye 18 3862852 1 Hose 19 982716 1 Hose clamp 20 3863439 1 Hose clamp 21 983744 1 Hose nipple 22 3853850 1 Circulation pump 23 3852477 2 Gasket 24 3856147 2 Stud 25 3853403 1 Nut retainer 26 (3856137) 1 Bolt 27 3856136 1 Bolt 28 3860083 1 Pulley 29 3863054 4 Flange screw 30 3863141 1 Hose 31 3812304 2 Hose clamp

7746230_G6A- 262- 54171291 5.7GiI-G, 5.7GXiI-H

DESCRIPTION

NOTES

Warning!

54562

Upd:6/29/2022

262

Circulation Pump and Thermostat Housing, V-drive with Freshwater Cooling

5.7GiI-G, 5.7GXiI-H

Upd:6/29/2022

54559

7746230_G6A -262 -54171294 5.7GiI-G, 5.7GXiI-H

Circulation Pump and Thermostat Housing, V-drive with Freshwater Cooling

262

5.7GiI-G, 5.7GXiI-H REF PART NO. QTY 1 861105 1 Expansion tank 2 1674083 1 Pressure cap 3 3858552 1 Decal 4 3819216 1 Bracket 5 3852568 1 Flange screw 6 3860590 1 Hose 7 3860413 2 Hose clamp 8 3860555 1 Thermostat housing 9 3860585 1 Elbow nipple 10 3860163 1 Flange screw 11 969189 1 Flange screw 12 3852111 2 Gasket 13 3831426 1 Thermostat kit 14 416033 1 Sealing ring 15 3851384 1 Thermostat housing 16 945444 1 Flange screw 17 3861919 1 Lifting eye 18 3862852 1 Hose 19 982716 1 Hose clamp 20 3863439 1 Hose clamp 21 983744 1 Hose nipple 22 3853850 1 Circulation pump 23 3852477 2 Gasket 24 3856147 2 Stud 25 3853403 1 Nut retainer 26 (3856137) 1 Bolt 27 3856136 1 Bolt 28 3860083 1 Pulley 29 3863054 4 Flange screw 30 3863141 1 Hose 31 3812304 2 Hose clamp

7746230_G6A- 262- 54171294 5.7GiI-G, 5.7GXiI-H

DESCRIPTION

NOTES

Warning!

54559

Upd:6/29/2022

Hot Water Outlet, Freshwater Cooled

262 5.7GiI-G, 5.7GXiI-H

5 1 3

3 6

4

3

5

2 3

6

Upd:6/29/2022

54362

7746230_G6A -262 -54170970 5.7GiI-G, 5.7GXiI-H

Hot Water Outlet, Freshwater Cooled

262

5.7GiI-G, 5.7GXiI-H REF PART NO. QTY 1 3818037 1 Kit 2 856483 1 Hose connection 3 3863439 6 Hose clamp 4 3860613 1 T-nipple 5 X Hose, expansion tank 6 X Hose, heater

7746230_G6A- 262- 54170970 5.7GiI-G, 5.7GXiI-H

DESCRIPTION

NOTES

Cut Not included in kit.

54362

Upd:6/29/2022

266

Hot Water Outlet, Seawater Cooled

5.7GiI-G, 5.7GXiI-H

Upd:6/29/2022

54378

7746230_G6A -266 -54170969 5.7GiI-G, 5.7GXiI-H

Hot Water Outlet, Seawater Cooled

266

5.7GiI-G, 5.7GXiI-H REF PART NO. QTY 1 3818034 1 Kit 2 3841708 1 Fitting 3 856483 1 Hose connection 4 3863439 2 Hose clamp 5 3818035 1 Fitting

7746230_G6A- 266- 54170969 5.7GiI-G, 5.7GXiI-H

DESCRIPTION

54378

Upd:6/29/2022

Neutra-Salt™

266 5.7GiI-G, 5.7GXiI-H

2 3 4 5

6

5

1 4

5

5

7

15 14

13 12 8

11

10 9

Upd:6/29/2022

45634

7746230_G6A -266 -54142573 5.7GiI-G, 5.7GXiI-H

Neutra-Salt™

266

5.7GiI-G, 5.7GXiI-H REF PART NO. QTY 1 3808877 1 Reservoir 2 1 Cap 3 7741899 1 Decal 4 3587529 1 Hose 5 3860413 4 Hose clamp 6 3808911 1 Solenoid valve 7 3589414 1 T-nipple 3589415 1 T-nipple 8 3862491 1 Switch 9 3862489 1 Wiring harness 10 983966 1 Fuse 11 8072808 1 Cover 12 3862490 1 Wiring harness 13 3862899 1 Switch plate 3862898 1 Switch plate 3862900 1 Switch plate 14 41103103 1 Neutralizing agent 15 41103102 1 Neutralizing agent

7746230_G6A- 266- 54142573 5.7GiI-G, 5.7GXiI-H

DESCRIPTION

NOTES not sold separately Cut

1'' 1.25''

Black White Woodgrain 1 quart (946ml) 1 gallon (3,78L)

45634

Upd:6/29/2022

Seawater Pump and Hoses

266 5.7GiI-G, 5.7GXiI-H

14

15

13

16

18 17

11

8 5

2 3

4

7 9

12

1

10 6 Upd:6/29/2022

54568

7746230_G6A -266 -54171289 5.7GiI-G, 5.7GXiI-H

Seawater Pump and Hoses

266

5.7GiI-G, 5.7GXiI-H REF PART NO. QTY 1 3812519 1 Pump 2 3842786 1 Impeller kit 3 1 Impeller 4 3858938 1 O-ring 5 1 Lubricant, glycerin 6 3857939 3 Screw 7 3812240 1 Bracket 8 3860163 2 Flange screw 9 3817817 1 Hose 10 3863441 1 Hose clamp 11 3818472 1 Hose 12 3863440 1 Hose clamp 13 3808226 1 Oil cooler 14 3862079 1 Gasket 15 3862656 1 Cap 16 3853389 1 Flange screw 17 3863440 1 Hose clamp 18 3853312 1 Clamp

7746230_G6A- 266- 54171289 5.7GiI-G, 5.7GXiI-H

DESCRIPTION

54568

Upd:6/29/2022

Seawater Pump and Hoses, Freshwater Cooling

266 5.7GiI-G, 5.7GXiI-H

17

16

15

18

19

5

2 3

4

13

8

10

9

1

7 20

6

12 13 14 11

Upd:6/29/2022

54567

7746230_G6A -266 -54171292 5.7GiI-G, 5.7GXiI-H

Seawater Pump and Hoses, Freshwater Cooling

266

5.7GiI-G, 5.7GXiI-H REF PART NO. QTY 1 3812519 1 Pump 2 3842786 1 Impeller kit 3 1 Impeller 4 3858938 1 O-ring 5 1 Lubricant, glycerin 6 3857939 3 Screw 7 3817688 1 Bracket 8 941814 2 Stud 9 980933 2 Washer 10 3857181 2 Flange lock nut 11 3817818 1 Hose 12 3863440 1 Hose clamp 13 3818449 1 Hose 14 3863441 1 Hose clamp 15 3808226 1 Oil cooler 16 3862079 1 Gasket 17 3862656 1 Cap 18 3853389 1 Flange screw 19 3863440 1 Hose clamp 20 3852490 1 Attaching clamp

7746230_G6A- 266- 54171292 5.7GiI-G, 5.7GXiI-H

DESCRIPTION

54567

Upd:6/29/2022

Seawater Pump Parts

266 5.7GiI-G, 5.7GXiI-H

Upd:6/29/2022

43641

7746230_G6A -266 -54163065 5.7GiI-G, 5.7GXiI-H

Seawater Pump Parts

266

5.7GiI-G, 5.7GXiI-H REF PART NO. QTY 1 21212799 1 Pump 2 21213664 1 Impeller kit 3 21212794 1 Impeller 4 3858938 1 O-ring 5 1 Lubricant, glycerin 6 21951332 1 Screw kit 7 4 Screw 8 4 O-ring 9 827247 1 Sealing ring

7746230_G6A- 266- 54163065 5.7GiI-G, 5.7GXiI-H

DESCRIPTION

NOTES replaces 3842786 for gas engines

not sold separately not sold separately not sold separately

43641

Upd:6/29/2022

Ignition

281 5.7GiI-G, 5.7GXiI-H

3

16 2

15

16

5

17 18 4 19 21

3

20

6

1 23

24 25

27 14

22 13

8 28

9

11

10

7 26

30 12

Upd:6/29/2022

32 31

29

54553

7746230_G6A -281 -54171279 5.7GiI-G, 5.7GXiI-H

Ignition

281

5.7GiI-G, 5.7GXiI-H REF PART NO. QTY DESCRIPTION 1 3861987 1 Distributor 2 3858975 1 Distributor cap 3 3858976 4 Bolt 4 3858977 1 Rotor 5 3858978 2 Bolt 6 3863130 1 Sensor, camshaft position 7 3858980 1 Kit 8 1 Washer 9 1 Washer 10 1 Gear 11 1 Plug kit 12 3852109 1 Gasket 13 3852108 1 Clamp 14 3861978 1 Screw 15 3858996 2 Kit 21467472 2 Spark plug kit 3858998 1 Kit 21467473 1 Kit 16 3888328 1 Ignition cable kit 17 (3852491) 2 Retainer 18 3852619 2 Retainer 19 3856052 2 Bracket 20 (3853557) 2 Flange screw 21 980933 1 Washer 22 3861985 1 Coil 23 3858985 1 Cooling plate 24 3858984 1 Module 25 3858986 2 Bolt 26 (3863294) 1 Bracket 27 946544 2 Flange screw 28 3852478 1 Screw 29 982675 1 Stud 30 980933 1 Washer 31 982475 1 Spring washer 32 982672 1 Hexagon nut

7746230_G6A- 281- 54171279 5.7GiI-G, 5.7GXiI-H

NOTES

4 pack, replaced by next part number 4 pack 24 pack, replaced by next part number 24 pack

Starboard

54553

Upd:6/29/2022

Electronic Engine Control

284 5.7GXiI-H

3 2

1

11 4 10 21 5

12 6

15

12 14 13

16

19

20 8 17 7

18 9

Upd:6/29/2022

54482

7746230_G6A -284 -54142679 5.7GiI-G, 5.7GXiI-H

Electronic Engine Control

284

5.7GXiI-H REF PART NO. QTY 1 1 Ecu 2 (3819503) 4 Flange screw 3 3817811 1 Bracket 4 3858973 1 Bolt 5 3859020 1 Sensor, MAT/MAP 6 3858988 1 Seal 7 3858979 1 Sensor, crankshaft position 8 3859009 1 O-ring 9 3858983 1 Bolt 10 3843750 1 Sensor 11 (3858054) 1 O-ring 12 (3857693) 1 Screw 13 3857487 1 Sensor, throttle position 14 1 O-ring 15 3863130 1 Sensor, camshaft position 16 3850397 1 Switch 17 3850357 2 Knock sensor 18 3850490 1 Fitting 3841708 1 Fitting 19 3887328 1 Sensor 20 3887970 1 Fitting 21 3862500 2 Temperature sensor

7746230_G6A- 284- 54142679 5.7GiI-G, 5.7GXiI-H

DESCRIPTION

NOTES

Starboard Port

54482

Upd:6/29/2022

Electronic Engine Control

284 5.7GiI-G

3 2

1

11 4 10 21 5

12 6

15

12 14 13

16

19

20 8 17 7

18 9

Upd:6/29/2022

54482

7746230_G6A -284 -54142678 5.7GiI-G, 5.7GXiI-H

Electronic Engine Control

284

5.7GiI-G REF PART NO. QTY 1 21444334 1 Module, ECM 2 (3819503) 4 Flange screw 3 3817811 1 Bracket 4 3858973 1 Bolt 5 3859020 1 Sensor, MAT/MAP 6 3858988 1 Seal 7 3858979 1 Sensor, crankshaft position 8 3859009 1 O-ring 9 3858983 1 Bolt 10 3843750 1 Sensor, IAC 11 (3858054) 1 O-ring 12 (3857693) 1 Screw 13 3857487 1 Sensor, throttle position 14 1 O-ring 15 3863130 1 Sensor, camshaft position 16 3850397 1 Switch, coolant temperature 17 3850357 2 Knock sensor 18 3850490 1 Fitting 3841708 1 Fitting 19 3887328 1 Sensor, oil pressure 20 3887970 1 Fitting 21 3862500 2 Temperature sensor, exhaust

7746230_G6A- 284- 54142678 5.7GiI-G, 5.7GXiI-H

DESCRIPTION

NOTES

Starboard Port

54482

Upd:6/29/2022

Serpentine Belt and Alternator

321 5.7GiI-G, 5.7GXiI-H

8 9 19 21

17 10 12

20

13

11 5

6 2 1 18 15

7

4

14 16 3

Upd:6/29/2022

54587

7746230_G6A -321 -54142680 5.7GiI-G, 5.7GXiI-H

Serpentine Belt and Alternator

321

5.7GiI-G, 5.7GXiI-H REF PART NO. QTY 1 3819031 1 Bracket 2 3863175 2 Bushing 3 3863274 1 Decal 4 3860281 3 Flange screw 5 3889125 1 Belt 6 3885250 1 Belt tensioner 7 3841928 2 Flange screw 8 (3817292) 1 Bracket 9 3841928 1 Flange screw 10 3860286 2 Stud 11 3860538 2 Spring clip, speed 12 3853404 2 Nut 13 3861009 1 Pulley 14 1 Pump, sea water 15 1 Pulley, circulation pump 16 3860201 1 Idler pulley 17 3884950 1 Alternator 18 947790 2 Flange screw 19 945408 1 Flange nut 20 (3852208) 1 Screw 21 3852520 1 Washer

7746230_G6A- 321- 54142680 5.7GiI-G, 5.7GXiI-H

DESCRIPTION

54587

Upd:6/29/2022

Starter

331 5.7GiI-G, 5.7GXiI-H

7 6

8

5

4

1

2 3

Upd:6/29/2022

54597

7746230_G6A -331 -54170547 5.7GiI-G, 5.7GXiI-H

Starter

331

5.7GiI-G, 5.7GXiI-H REF PART NO. QTY 1 3862985 1 Starter motor 3803147 1 Starter motor, reman 2 (3853558) 2 Screw 3 982679 2 Toothed washer 4 949874 1 Flange lock nut 5 (3852054) 1 Washer 6 855314 1 Spacer nut 7 947107 1 Flange screw 8 855798 1 Protecting sleeve

7746230_G6A- 331- 54170547 5.7GiI-G, 5.7GXiI-H

DESCRIPTION

54597

Upd:6/29/2022

Engine Harness

371 5.7GiI-G, 5.7GXiI-H

9 18 1

19

14

1

15

8 11

9 2 4

3

6

5

12

13

7 8

16

10 17

2

12

13

Upd:6/29/2022

54543

7746230_G6A -371 -54142681 5.7GiI-G, 5.7GXiI-H

Engine Harness

371

5.7GiI-G, 5.7GXiI-H REF PART NO. QTY 1 3884254 1 Wiring harness 2 1 Fuse box 3 3858809 1 Relay 4 3841366 2 Relay 5 3841369 1 Fuse 6 3841370 1 Fuse 3841371 1 Fuse 7 3841373 1 Fuse 3863403 1 Fuse 3841372 1 Fuse 3861373 1 Fuse 3861374 1 Fuse 8 1 Cover plate 9 1 Connector, 14 pin 10 3843887 1 Bracket 11 3819660 1 Bracket 12 3840402 2 Mounting base 13 3852118 2 Nut 14 (3852146) 2 Clamp, J 3852434 1 Clamp, J 3852490 1 Attaching clamp 15 (3853557) 1 Flange screw 16 3884234 1 Bracket 17 (3853557) 2 Flange screw 18 3817974 1 Alarm 19 3842396 1 Plug

7746230_G6A- 371- 54142681 5.7GiI-G, 5.7GXiI-H

DESCRIPTION

NOTES not sold separately

50A 20A 40A 5A 7.5A 10A 15A 20A not sold separately not sold separately Used on V-drives with freshwater cooling.

D=.375'' (9.5mm) D=.750'' (19.0mm) D=1.44'' (36mm)

Mounted at the helm.

For dual stations.

54543

Upd:6/29/2022

Connecting Components for Inboard Transmissions

442 5.7GiI-G, 5.7GXiI-H

8

2

9 1

1 3

3

4

10

6

7 11

5

6

7

2

1

3

4

6

7

5

12

13 1 3

4

6

7

5

Upd:6/29/2022

54590

7746230_G6A -442 -54171285 5.7GiI-G, 5.7GXiI-H

Connecting Components for Inboard Transmissions

442

5.7GiI-G, 5.7GXiI-H REF PART NO. QTY 1 3808226 1 Oil cooler 2 (3861441) 1 Oil hose 3861442 1 Oil hose 3 1 Flywheel housing 4 (3853558) 2 Screw 5 953517 4 Stud 6 3854496 4 Washer 7 950355 4 Lock nut 8 (3861441) 1 Oil hose 1 Oil hose 9 (191114) 2 Elbow nipple 10 955556 2 Hexagon screw 11 (953540) 4 Stud 12 (3861441) 2 Oil hose 13 (191114) 1 Elbow nipple

7746230_G6A- 442- 54171285 5.7GiI-G, 5.7GXiI-H

DESCRIPTION

NOTES L=559mm L=762mm

L=559mm L=838mm

L=762mm

54590

Upd:6/29/2022

Shift Cable Connections, BW72D

442 5.7GiI-G, 5.7GXiI-H

8

7 6

1

2

3 4

5

Upd:6/29/2022

48955

7746230_G6A -442 -54171284 5.7GiI-G, 5.7GXiI-H

Shift Cable Connections, BW72D

442

5.7GiI-G, 5.7GXiI-H REF PART NO. QTY 1 1 Bracket 2 949874 2 Flange lock nut 3 819068 1 Washer 4 21471054 1 Bracket 5 955246 2 Hexagon screw 6 3841580 1 Cube 7 3852193 1 Washer 8 3852052 1 Split pin

7746230_G6A- 442- 54171284 5.7GiI-G, 5.7GXiI-H

DESCRIPTION

48955

Upd:6/29/2022

442

Shift Cable Connections, HSW630A, HSW630D, HSW630V

5.7GiI-G, 5.7GXiI-H

Upd:6/29/2022

54588

7746230_G6A -442 -54171283 5.7GiI-G, 5.7GXiI-H

Shift Cable Connections, HSW630A, HSW630D, HSW630V

442

5.7GiI-G, 5.7GXiI-H REF PART NO. QTY 1 (3818135) 1 Bracket 2 946440 2 Flange screw 3 949874 2 Flange lock nut 4 819068 1 Washer 5 21471054 1 Bracket 6 955246 2 Hexagon screw 7 3841580 1 Cube 8 3852193 1 Washer 9 3852052 1 Split pin 10 949874 1 Flange lock nut 11 21471054 2 Bracket 12 819068 2 Washer 13 965204 1 Flange screw 14 3589659 2 Cube 15 3589662 1 Pin 16 3852193 1 Washer 17 3852052 1 Split pin

7746230_G6A- 442- 54171283 5.7GiI-G, 5.7GXiI-H

DESCRIPTION

54588

Upd:6/29/2022

Repair Kits

990

5.7GXiI-H REF PART NO. QTY 1 3862059 1 Base engine 2 (3859004) 1 Overhaul gasket kit 3853380 2 Cylinder head gasket 3852687 2 Gasket 3857662 1 Intake gasket kit 3855814 8 Valve stem seal 3862362 8 Valve stem seal 3858981 1 O-ring 3858960 1 Intake gasket 3863191 1 Gasket kit 3852468 2 Gasket 3852071 1 O-ring 3852111 2 Gasket 3852477 2 Gasket (3858965) 1 Gasket 3852109 1 Gasket 3 (3859003) 1 Overhaul gasket kit (3859004) 1 Overhaul gasket kit 3862263 1 Timing gear cover 3852656 1 Gasket 3856926 1 Seal 3853273 6 Nut 3856138 1 Gasket kit 3852470 1 O-ring 3852089 1 O-ring 3852033 2 O-ring 3851981 1 Washer 3853674 1 O-ring 3852497 1 O-ring 3850115 1 Retainer

7746230_G6A- 990- 54171138 5.7GiI-G, 5.7GXiI-H

DESCRIPTION

NOTES Upper engine

Total engine

Upd:6/29/2022

Repair Kits

990

5.7GiI-G REF PART NO. QTY 1 3862058 1 Engine 2 (3859004) 1 Overhaul gasket kit 3853380 2 Cylinder head gasket 3852687 2 Gasket 3857662 1 Intake gasket kit 3855814 8 Valve stem seal 3862362 8 Valve stem seal 3858981 1 O-ring 3858960 1 Intake gasket 3863191 1 Gasket kit 3852468 2 Gasket 3852071 1 O-ring 3852111 2 Gasket 3852477 2 Gasket (3858965) 1 Gasket 3852109 1 Gasket 3 (3859003) 1 Overhaul gasket kit (3859004) 1 Overhaul gasket kit 3862263 1 Timing gear cover 3852656 1 Gasket 3856926 1 Seal 3853273 6 Nut 3856138 1 Gasket kit 3852470 1 O-ring 3852089 1 O-ring 3852033 2 O-ring 3851981 1 Washer 3853674 1 O-ring 3852497 1 O-ring 3850115 1 Retainer

7746230_G6A- 990- 54171137 5.7GiI-G, 5.7GXiI-H

DESCRIPTION

NOTES Upper engine

Total engine

Upd:6/29/2022

Engine Information, General

200 DESCRIPTION

Maintenance Parts, 5.0L & 5.7L

7746230_G6A- 200- 200 5.7GiI-G, 5.7GXiI-H

SEE SEC. NOTES 54161170 5.7GiI-G, 5.7GXiI-H

Upd:6/29/2022

General, Engine with Mounting and Equipment

REF 200 Engine Information, General

7746230_G6A- 20- 20 5.7GiI-G, 5.7GXiI-H

DESCRIPTION

20 SEE SEC. 200

Upd:6/29/2022

Engine

REF 211 212 214 216 217 218

DESCRIPTION Cylinder Head Cylinder Block, Flywheel Housing Valve Mechanism, Cam Follower and Rocker Arm Shaft Crankshaft, Flywheel and Ring Gear, Damper Vibration Oil Pan Engine Mounting

7746230_G6A- 21- 21 5.7GiI-G, 5.7GXiI-H

21 SEE SEC. 211 212 214 216 217 218

Upd:6/29/2022

Cylinder Head

211 DESCRIPTION

Cylinder Head

7746230_G6A- 211- 211 5.7GiI-G, 5.7GXiI-H

SEE SEC. NOTES 54171269 5.7GiI-G, 5.7GXiI-H

Upd:6/29/2022

Cylinder Block, Flywheel Housing

DESCRIPTION Cylinder Block and Flywheel Housing

7746230_G6A- 212- 212 5.7GiI-G, 5.7GXiI-H

212 SEE SEC. NOTES 54171270 5.7GiI-G, 5.7GXiI-H

Upd:6/29/2022

Valve Mechanism, Cam Follower and Rocker Arm Shaft

DESCRIPTION Camshaft and Valve Train Camshaft and Valve Train

7746230_G6A- 214- 214 5.7GiI-G, 5.7GXiI-H

214 SEE SEC. NOTES 54171130 5.7GXiI-H 54161062 5.7GiI-G

Upd:6/29/2022

Crankshaft, Flywheel and Ring Gear, Damper Vibration

DESCRIPTION Crankshaft and Related Parts

7746230_G6A- 216- 216 5.7GiI-G, 5.7GXiI-H

216 SEE SEC. NOTES 54142672 5.7GiI-G, 5.7GXiI-H

Upd:6/29/2022

Oil Pan

217 DESCRIPTION

Oil Drain Oil Pan and Oil Pump

7746230_G6A- 217- 217 5.7GiI-G, 5.7GXiI-H

SEE SEC. NOTES 54142674 5.7GiI-G, 5.7GXiI-H 54142673 5.7GiI-G, 5.7GXiI-H

Upd:6/29/2022

Engine Mounting

DESCRIPTION Motor and Transmission Mounts, BW72D Motor and Transmission Mounts, HSW630D Motor and Transmission Mounts, HSW630V, HSW630A

7746230_G6A- 218- 218 5.7GiI-G, 5.7GXiI-H

218 SEE SEC. NOTES 54142677 5.7GiI-G, 5.7GXiI-H 54142675 5.7GiI-G, 5.7GXiI-H 54142676 5.7GiI-G, 5.7GXiI-H

Upd:6/29/2022

Fuel System

REF 230 Fuel System, General

7746230_G6A- 23- 23 5.7GiI-G, 5.7GXiI-H

23 DESCRIPTION

SEE SEC. 230

Upd:6/29/2022

Fuel System, General

230 DESCRIPTION

Fuel System

7746230_G6A- 230- 230 5.7GiI-G, 5.7GXiI-H

SEE SEC. NOTES 54171277 5.7GiI-G, 5.7GXiI-H

Upd:6/29/2022

Inlet and Exhaust System

REF 251 Inlet and Exhaust Manifolds 256 Air Filter, Throttle Housing

7746230_G6A- 25- 25 5.7GiI-G, 5.7GXiI-H

25 DESCRIPTION

SEE SEC. 251 256

Upd:6/29/2022

Inlet and Exhaust Manifolds

251 DESCRIPTION

Exhaust Exhaust, 3'' Risers Exhaust, 6'' Risers Intake Manifold

7746230_G6A- 251- 251 5.7GiI-G, 5.7GXiI-H

SEE SEC. 54171278 54171234 54171235 54169819

NOTES 5.7GiI-G, 5.7GXiI-H 5.7GiI-G, 5.7GXiI-H 5.7GiI-G, 5.7GXiI-H 5.7GiI-G, 5.7GXiI-H

Upd:6/29/2022

Air Filter, Throttle Housing

256 DESCRIPTION

Throttle Body Throttle Body Throttle Cable Connection, Dual Station

7746230_G6A- 256- 256 5.7GiI-G, 5.7GXiI-H

SEE SEC. NOTES 54171132 5.7GXiI-H 54171131 5.7GiI-G 54171159 5.7GiI-G, 5.7GXiI-H

Upd:6/29/2022

Cooling System

REF DESCRIPTION 261 Radiator and Connections, Coolant Filter, Expansion Tank 262 Coolant Pump and Thermostat 266 Sea Water System, Sea Water Pump

7746230_G6A- 26- 26 5.7GiI-G, 5.7GXiI-H

26 SEE SEC. 261 262 266

Upd:6/29/2022

Radiator and Connections, Coolant Filter, Expansion Tank

DESCRIPTION Heat Exchanger, Inboard with Freshwater Cooling Heat Exchanger, V-drive with Freshwater Cooling

7746230_G6A- 261- 261 5.7GiI-G, 5.7GXiI-H

261 SEE SEC. NOTES 54171290 5.7GiI-G, 5.7GXiI-H 54171293 5.7GiI-G, 5.7GXiI-H

Upd:6/29/2022

Coolant Pump and Thermostat

DESCRIPTION Circulation Pump and Thermostat Circulation Pump and Thermostat Housing, Inboard with Freshwater Cooling Circulation Pump and Thermostat Housing, V-drive with Freshwater Cooling Hot Water Outlet, Freshwater Cooled

7746230_G6A- 262- 262 5.7GiI-G, 5.7GXiI-H

262 SEE SEC. 54171288 54171291 54171294 54170970

NOTES 5.7GiI-G, 5.7GXiI-H 5.7GiI-G, 5.7GXiI-H 5.7GiI-G, 5.7GXiI-H 5.7GiI-G, 5.7GXiI-H

Upd:6/29/2022

Sea Water System, Sea Water Pump

DESCRIPTION Hot Water Outlet, Seawater Cooled Neutra-Salt™ Seawater Pump and Hoses Seawater Pump and Hoses, Freshwater Cooling Seawater Pump Parts

7746230_G6A- 266- 266 5.7GiI-G, 5.7GXiI-H

266 SEE SEC. 54170969 54142573 54171289 54171292 54163065

NOTES 5.7GiI-G, 5.7GXiI-H 5.7GiI-G, 5.7GXiI-H 5.7GiI-G, 5.7GXiI-H 5.7GiI-G, 5.7GXiI-H 5.7GiI-G, 5.7GXiI-H

Upd:6/29/2022

Ignition and Control Systems

REF 281 Ignition Coil, Spark Plugs, Ignition Cable 284 Control System, Fuel Supply

7746230_G6A- 28- 28 5.7GiI-G, 5.7GXiI-H

28 DESCRIPTION

SEE SEC. 281 284

Upd:6/29/2022

Ignition Coil, Spark Plugs, Ignition Cable

DESCRIPTION Ignition

7746230_G6A- 281- 281 5.7GiI-G, 5.7GXiI-H

281 SEE SEC. NOTES 54171279 5.7GiI-G, 5.7GXiI-H

Upd:6/29/2022

Control System, Fuel Supply

284 DESCRIPTION

Electronic Engine Control Electronic Engine Control

7746230_G6A- 284- 284 5.7GiI-G, 5.7GXiI-H

SEE SEC. NOTES 54142679 5.7GXiI-H 54142678 5.7GiI-G

Upd:6/29/2022

Alternator, Charging, Electric Motor, Electric Drives

REF 321 Alternator

7746230_G6A- 32- 32 5.7GiI-G, 5.7GXiI-H

DESCRIPTION

32 SEE SEC. 321

Upd:6/29/2022

Alternator

321 DESCRIPTION

Serpentine Belt and Alternator

7746230_G6A- 321- 321 5.7GiI-G, 5.7GXiI-H

SEE SEC. NOTES 54142680 5.7GiI-G, 5.7GXiI-H

Upd:6/29/2022

Starting System

REF 331 Starter Motor

7746230_G6A- 33- 33 5.7GiI-G, 5.7GXiI-H

33 DESCRIPTION

SEE SEC. 331

Upd:6/29/2022

Starter Motor

331 DESCRIPTION

Starter

7746230_G6A- 331- 331 5.7GiI-G, 5.7GXiI-H

SEE SEC. NOTES 54170547 5.7GiI-G, 5.7GXiI-H

Upd:6/29/2022

Cables and Fuses

REF 371 Cables

7746230_G6A- 37- 37 5.7GiI-G, 5.7GXiI-H

37 DESCRIPTION

SEE SEC. 371

Upd:6/29/2022

Cables

371 DESCRIPTION

Engine Harness

7746230_G6A- 371- 371 5.7GiI-G, 5.7GXiI-H

SEE SEC. NOTES 54142681 5.7GiI-G, 5.7GXiI-H

Upd:6/29/2022

Marine Propulsion

REF 442 Reversing Gear

7746230_G6A- 44- 44 5.7GiI-G, 5.7GXiI-H

44 DESCRIPTION

SEE SEC. 442

Upd:6/29/2022

Reversing Gear

DESCRIPTION Connecting Components for Inboard Transmissions Shift Cable Connections, BW72D Shift Cable Connections, HSW630A, HSW630D, HSW630V

7746230_G6A- 442- 442 5.7GiI-G, 5.7GXiI-H

442 SEE SEC. NOTES 54171285 5.7GiI-G, 5.7GXiI-H 54171284 5.7GiI-G, 5.7GXiI-H 54171283 5.7GiI-G, 5.7GXiI-H

Upd:6/29/2022

Miscellaneous, Repair Kits

990 DESCRIPTION

Repair Kits Repair Kits

7746230_G6A- 990- 990 5.7GiI-G, 5.7GXiI-H

SEE SEC. NOTES 54171138 5.7GXiI-H 54171137 5.7GiI-G

Upd:6/29/2022

Miscellaneous, Repair Kits

REF 990 Miscellaneous, Repair Kits

7746230_G6A- 99- 99 5.7GiI-G, 5.7GXiI-H

99 DESCRIPTION

SEE SEC. 990

Upd:6/29/2022

5.7GiI-G, 5.7GXiI-H

REF 20 21 23 25 26 28 32 33 37 44 99

DESCRIPTION General, Engine with Mounting and Equipment Engine Fuel System Inlet and Exhaust System Cooling System Ignition and Control Systems Alternator, Charging, Electric Motor, Electric Drives Starting System Cables and Fuses Marine Propulsion Miscellaneous, Repair Kits

7746230_G6A- - TOC 5.7GiI-G, 5.7GXiI-H

SEE SEC. 20 21 23 25 26 28 32 33 37 44 99

Upd:6/29/2022