Volvo Penta 5.7GiC-300-J (JF) 5.7GXiC-J (JF) Parts Manual PDF

Maintenance Parts, 5.0L & 5.7L: .

200 5.7GiC-300-J, 5.7GiC-300-JF, 5.7GXiC-J, 5.7GXiC-JF

5

1

8

9

6

7

2

7

10

3 11

13 12

14

4

Upd:6/10/2022

54494

7748520_G6A -200 -54161212

5.7GiC-300-J, 5.7GiC-300-JF, 5.7GXiC-J, 5.7GXiC-JF

Maintenance Parts, 5.0L & 5.7L: .

200

5.7GiC-300-J, 5.7GiC-300-JF, 5.7GXiC-J, 5.7GXiC-JF REF PART NO. QTY 1 21213664 1 Impeller kit 2 3847644 1 Fuel filter 3 8692305 1 Oil filter 4 6 Oil X 21681794 6 Oil 21681795 2 Oil 21681796 1 Oil 21681797 1 Oil 3847302 6 Oil 3847303 2 Oil 3847304 1 Oil 3847305 1 Oil X Oil 21363429 6 Oil 21363430 2 Oil 21363431 1 Oil 5 3587597 1 Thermostat 6 983944 1 O-ring 7 3852111 1 Gasket 8 3831426 1 Thermostat kit 9 416033 1 Sealing ring 10 21467472 2 Spark plug kit 11 3858975 1 Distributor cap 12 3858977 1 Rotor 13 3888328 1 Ignition cable kit 14 1141674 1 Coolant, green 21646481 1 Coolant, green 1141647 1 Coolant, green

7748520_G6A- 200- 54161212 5.7GiC-300-J, 5.7GiC-300-JF, 5.7GXiC-J, 5.7GXiC-JF

DESCRIPTION

NOTES

Fill level is determined by dipstick USA Synthetic, quart Synthetic, gallon Synthetic, 5 gal Synthetic, 55 gal Mineral, quart Mineral, gallon Mineral, 5 gal Mineral, 55 gal Europe and other markets Premium, 1L Premium, 5L Premium, 20L For seawater cooled engine

For freshwater cooled engine

5L, ready-mixed 210L, ready-mixed 210L, full strength

54494

Upd:6/10/2022

Longblock

210 5.7GiC-300-J, 5.7GiC-300-JF

Upd:6/10/2022

54415

7748520_G6A -210 -54161114

5.7GiC-300-J, 5.7GiC-300-JF, 5.7GXiC-J, 5.7GXiC-JF

Longblock

210

5.7GiC-300-J, 5.7GiC-300-JF REF PART NO. QTY DESCRIPTION 1 3862058 1 Engine 3801409 3801410

1 Longblock engine 1 Longblock engine

NOTES Image is a generic picture of longblock, details about included parts are in parts bulletin.

Variably replaced, see below Use to repair non-compliant engines Use to repair compliant engines

7748520_G6A- 210- 54161114 5.7GiC-300-J, 5.7GiC-300-JF, 5.7GXiC-J, 5.7GXiC-JF

54415

Upd:6/10/2022

Longblock

210 5.7GXiC-J, 5.7GXiC-JF

Upd:6/10/2022

54415

7748520_G6A -210 -54161107

5.7GiC-300-J, 5.7GiC-300-JF, 5.7GXiC-J, 5.7GXiC-JF

Longblock

210

5.7GXiC-J, 5.7GXiC-JF REF PART NO. QTY DESCRIPTION 1 3862059 1 Base engine 3801411 3801412

1 Longblock engine 1 Longblock engine

NOTES Image is a generic picture of longblock, details about included parts are in parts bulletin.

Variably replaced, see below Use to repair non-compliant engines Use to repair compliant engines

7748520_G6A- 210- 54161107 5.7GiC-300-J, 5.7GiC-300-JF, 5.7GXiC-J, 5.7GXiC-JF

54415

Upd:6/10/2022

Cylinder Head

211 5.7GiC-300-J, 5.7GiC-300-JF, 5.7GXiC-J, 5.7GXiC-JF

9

8 6

12

10 11

3

7

5 13 4

2

1

14

15 18

19

16

17

16

Upd:6/10/2022

54422

7748520_G6A -211 -54158779

5.7GiC-300-J, 5.7GiC-300-JF, 5.7GXiC-J, 5.7GXiC-JF

Cylinder Head

211

5.7GiC-300-J, 5.7GiC-300-JF, 5.7GXiC-J, 5.7GXiC-JF REF PART NO. QTY 1 3853380 2 Cylinder head gasket 2 (3856929) 2 Cylinder head 3 16 Stud, rocker arm (3853146) 1 Stud (3853147) X Stud 4 3852687 2 Gasket 5 3856928 1 Valve cover 3856927 1 Valve cover 6 3856135 8 Bolt 7 3852103 1 Grommet 8 3852104 1 Elbow 9 (3852668) 1 Hose 10 3861989 1 Valve 11 3862296 1 Grommet 12 3854008 1 Oil filler cap 13 3856122 14 Bolt 3856123 4 Bolt 3856124 16 Bolt 14 3862594 1 Bracket 15 3886511 1 Bracket 16 (3853557) 2 Flange screw 17 3853404 2 Nut 18 3860538 2 Spring clip, speed 19 3860928 2 Stud

7748520_G6A- 211- 54158779 5.7GiC-300-J, 5.7GiC-300-JF, 5.7GXiC-J, 5.7GXiC-JF

DESCRIPTION

NOTES

part not sold O.S=0.003'' (0.076mm) O.S=.013'' (0.330mm) Starboard Port

Crankcase ventilation

L=3 51/64'' (96mm) L=3 1/16'' (78mm) L=1.62'' (41mm) Starboard Port

54422

Upd:6/10/2022

Cylinder Block and Flywheel Housing

212 5.7GiC-300-J, 5.7GiC-300-JF, 5.7GXiC-J, 5.7GXiC-JF

1 2 3 4

5 3

8

1

11

9 13 14

10

1

7 6

12

21 15 19

17

18 20 16

22

23

Upd:6/10/2022

54407

7748520_G6A -212 -54158400

5.7GiC-300-J, 5.7GiC-300-JF, 5.7GXiC-J, 5.7GXiC-JF

Cylinder Block and Flywheel Housing

212

5.7GiC-300-J, 5.7GiC-300-JF, 5.7GXiC-J, 5.7GXiC-JF REF PART NO. QTY DESCRIPTION 1 1 Cylinder block 2 3853209 1 Core plug 3 952075 X Plug 4 3853114 4 Locating pin, cylinder head 5 3856001 2 Pin, flywheel housing 6 3862354 6 Stud 7 3862355 10 Bolt 8 3852100 8 Core plug 9 3593571 1 Fitting 10 40005082 2 Plug 11 976970 2 O-ring 12 21114522 2 Drain plug 3849500 2 Plug 13 976970 2 O-ring 14 3849892 2 Retainer 15 3808573 1 Flywheel housing 16 3850571 2 Stud 17 980933 2 Washer 18 3852002 2 Tab washer 19 (3852065) 4 Nut 20 (3852070) 4 Washer 21 3853392 2 Flange screw 3860582 3 Flange screw 22 3854604 1 Cover 23 3852421 4 Screw

7748520_G6A- 212- 54158400 5.7GiC-300-J, 5.7GiC-300-JF, 5.7GXiC-J, 5.7GXiC-JF

NOTES See ''Longblock'' section

Port

Replaced by 21114522, not sold separately

L=2.50'' (64mm) L=1.25'' (32mm)

54407

Upd:6/10/2022

Camshaft and Valve Train

214 5.7GXiC-J, 5.7GXiC-JF

1

4

9

3 10 4 3

11

5

2

12

6 7 16

8

15 14 18

18 19

17 20 13 21

22

11

29 27 24

30

23

28 31

25 Upd:6/10/2022

26 54414

7748520_G6A -214 -54158522

5.7GiC-300-J, 5.7GiC-300-JF, 5.7GXiC-J, 5.7GXiC-JF

Camshaft and Valve Train

214

5.7GXiC-J, 5.7GXiC-JF REF PART NO. QTY 1 3862263 1 Timing gear cover 1 Gasket 2 3862262 1 Seal 3 (3855736) 2 Screw 3855737 6 Screw 4 3855739 8 Grommet 5 3855972 2 Pin 6 3858979 1 Sensor 7 3859009 1 O-ring 8 3858983 1 Bolt 9 3856144 1 Retainer 10 3 Screw 11 3856127 16 Tappet 12 3856139 8 Guide 13 3863058 16 Push rod 14 3861167 1 Rocker arm, Roller 15 16 Ball 16 16 Nut 17 (3853146) 1 Stud (3853147) 1 Stud 18 3855823 32 Valve cotter 19 3855816 16 Valve cap 20 21110962 1 Valve spring 21605360 1 Valve spring 21 3855814 8 Valve stem seal 3862362 8 Valve stem seal 22 3855810 8 Valve, intake 3855808 8 Valve, exhaust 23 3852685 1 Chain 24 3856114 1 Sprocket 25 3853173 3 Bolt 26 3856151 3 Washer 27 3855998 1 Retainer 28 3853172 2 Screw 29 3856119 1 Camshaft 30 3855972 1 Pin 31 (3856162) 1 Kit

DESCRIPTION

7748520_G6A- 214- 54158522 5.7GiC-300-J, 5.7GiC-300-JF, 5.7GXiC-J, 5.7GXiC-JF

NOTES not sold separately

part not sold

Set of 16 not sold separately not sold separately O.S=0.003'' (0.076mm) O.S=.013'' (0.330mm)

Set of 16, replaced by next part number Set of 16 Intake Exhaust Standard Standard

54414

Upd:6/10/2022

Camshaft and Valve Train

214 5.7GiC-300-J, 5.7GiC-300-JF

1

4

9

3 10 4 3

11

5

2

12

6 7 16

8

15 14 18

18 19

17 20 13 21

22

11

29 27 24

30

23

28 31

25 Upd:6/10/2022

26 54414

7748520_G6A -214 -54158401

5.7GiC-300-J, 5.7GiC-300-JF, 5.7GXiC-J, 5.7GXiC-JF

Camshaft and Valve Train

214

5.7GiC-300-J, 5.7GiC-300-JF REF PART NO. QTY 1 3862263 1 Timing gear cover 1 Gasket 2 3862262 1 Seal 3 (3855736) 2 Screw 3855737 6 Screw 4 3855739 8 Grommet 5 3855972 2 Pin 6 3858979 1 Sensor 7 3859009 1 O-ring 8 3858983 1 Bolt 9 3856144 1 Retainer 10 3 Screw 11 3856127 16 Tappet 12 3856139 8 Guide 13 3856118 16 Push rod 3863058 16 Push rod 14 3853158 16 Arm 15 16 Ball 16 16 Nut 17 (3853146) 1 Stud (3853147) 1 Stud 18 3855823 32 Valve cotter 19 3855816 16 Valve cap 20 3855815 16 Valve spring 21 3855814 8 Valve stem seal 3862362 8 Valve stem seal 22 3855810 8 Valve, intake 3855808 8 Valve, exhaust 23 3852685 1 Chain 24 3856114 1 Sprocket 25 3853173 3 Bolt 26 3856151 3 Washer 27 3855998 1 Retainer 28 3853172 2 Screw 29 3856119 1 Camshaft 30 3855972 1 Pin 31 (3856162) 1 Kit

7748520_G6A- 214- 54158401 5.7GiC-300-J, 5.7GiC-300-JF, 5.7GXiC-J, 5.7GXiC-JF

DESCRIPTION

NOTES not sold separately

part not sold

Replaced by 3863058

not sold separately not sold separately O.S=0.003'' (0.076mm) O.S=.013'' (0.330mm)

Intake Exhaust Standard Standard

54414

Upd:6/10/2022

Crankshaft and Related Parts

216 5.7GiC-300-J, 5.7GiC-300-JF, 5.7GXiC-J, 5.7GXiC-JF

2

1 1 4

6

3

9 5 8

7

16 15 14

13 12 11 10

9

26

25

28 27

21

24 19 17

18

23 20 22

Upd:6/10/2022

45156

7748520_G6A -216 -54169708

5.7GiC-300-J, 5.7GiC-300-JF, 5.7GXiC-J, 5.7GXiC-JF

Crankshaft and Related Parts

216

5.7GiC-300-J, 5.7GiC-300-JF, 5.7GXiC-J, 5.7GXiC-JF REF PART NO. QTY 1 3855742 8 Piston 21179952 8 Piston (3855743) 1 Piston 8 Pin 2 3855740 8 Piston ring 21179959 8 Piston ring kit (3855741) 1 Piston ring 3 3853957 8 Connecting rod 4 3853162 16 Bolt 5 3853413 16 Nut 6 3853149 8 Bearing 7 (3856923) 1 Crankshaft 8 3855969 1 Pin 9 3862360 1 Bearing kit 10 949518 1 Hexagon screw 11 3852046 1 Tab washer 12 3858177 1 Washer 13 3862261 1 Vibration damper 14 3862363 1 Ring 15 3852690 1 Sprocket 16 3852663 2 Woodruff key 17 3852656 1 Gasket 18 3856140 1 Pin 19 3856925 1 Housing 20 3853202 2 Stud 21 3856926 1 Seal 22 3853205 1 Stud 23 3853206 1 Nut 24 3853203 2 Bolt 3853204 1 Bolt 25 3853958 1 Flywheel 3855970 1 Gear 26 3858437 1 Rubber coupling 27 3853274 6 Stud 28 3853273 6 Nut

DESCRIPTION

7748520_G6A- 216- 54169708 5.7GiC-300-J, 5.7GiC-300-JF, 5.7GXiC-J, 5.7GXiC-JF

NOTES Standard, replaced by next part number O.S=0.50mm not sold separately Standard, replaced by next part number O.S=0.50mm

L=.875'' (22.2mm) L=1.75'' (44.5mm)

45156

Upd:6/10/2022

Jackshaft

216 5.7GiC-300-J, 5.7GiC-300-JF, 5.7GXiC-J, 5.7GXiC-JF

Upd:6/10/2022

54417

7748520_G6A -216 -54158237

5.7GiC-300-J, 5.7GiC-300-JF, 5.7GXiC-J, 5.7GXiC-JF

Jackshaft

216

5.7GiC-300-J, 5.7GiC-300-JF, 5.7GXiC-J, 5.7GXiC-JF REF PART NO. QTY 1 3851722 1 Flywheel housing 2 (3853367) 4 Flange screw 3 3862494 2 Stud 4 980933 2 Washer 5 3852046 2 Tab washer 6 971074 6 Hexagon nut 7 982679 4 Toothed washer 8 3858437 1 Rubber coupling 9 3853274 6 Stud 10 3853273 6 Nut 11 3860697 1 Bushing 12 3854604 1 Cover 13 3852421 4 Screw 14 (3862495) 2 Bracket 15 965187 8 Flange screw 16 965222 2 Flange screw 17 971098 2 Flange lock nut 18 (3862496) 2 Pin 19 3807621 2 Anchorage 20 (955860) 4 Hexagon nut 21 941914 2 Spring washer 22 955902 2 Washer 23 3851727 1 Bearing housing 24 946752 11 Flange screw 25 181877 1 Ball bearing 26 914540 1 Snap ring 27 3851724 1 Adapter kit 28 914465 1 Snap ring 29 (3851729) 2 Adapter kit 30 948039 4 Flange screw 31 977938 4 Flange lock nut 32 983740 8 Spacer sleeve 33 983741 4 Spacer sleeve

7748520_G6A- 216- 54158237 5.7GiC-300-J, 5.7GiC-300-JF, 5.7GXiC-J, 5.7GXiC-JF

DESCRIPTION

NOTES

L=65mm L=10mm L=33mm

54417

Upd:6/10/2022

Oil Drain

217 5.7GiC-300-J, 5.7GiC-300-JF, 5.7GXiC-J, 5.7GXiC-JF

3 1 6

7

4 5 2

7

8 7

Upd:6/10/2022

54403

7748520_G6A -217 -54142588

5.7GiC-300-J, 5.7GiC-300-JF, 5.7GXiC-J, 5.7GXiC-JF

Oil Drain

217

5.7GiC-300-J, 5.7GiC-300-JF, 5.7GXiC-J, 5.7GXiC-JF REF PART NO. QTY 1 3587787 1 Fitting 2 888958 1 Retainer 3 3851981 1 Washer 4 3853674 1 O-ring 5 3852007 1 Washer 6 888964 1 Hose assembly 7 888972 1 Lock spring 8 (888970) 1 Fitting

7748520_G6A- 217- 54142588 5.7GiC-300-J, 5.7GiC-300-JF, 5.7GXiC-J, 5.7GXiC-JF

DESCRIPTION

54403

Upd:6/10/2022

Oil Pan and Oil Pump

217 5.7GiC-300-J, 5.7GiC-300-JF, 5.7GXiC-J, 5.7GXiC-JF

14 11 42

10 3

4

5

16

1 12 8

2

6

15

13

21 7 22 9 20

40

18

17 19

33

31

25 25

32

24

24

30

41

26

26

24 25

27

23 35

34

28 25

36 24

37

29

23

38 39

Upd:6/10/2022

54402

7748520_G6A -217 -54158765

5.7GiC-300-J, 5.7GiC-300-JF, 5.7GXiC-J, 5.7GXiC-JF

Oil Pan and Oil Pump

217

5.7GiC-300-J, 5.7GiC-300-JF, 5.7GXiC-J, 5.7GXiC-JF REF PART NO. QTY DESCRIPTION 1 3856125 1 Oil pump 2 3856126 1 Strainer 3 3853198 1 Shaft 4 3853199 1 Retainer 5 3855972 2 Pin 6 3853234 1 Bolt 7 3852744 1 Baffle 8 3862354 6 Stud 9 3857664 5 Nut 10 3857778 1 Sump 11 3856138 1 Gasket kit 12 3856121 1 Reinforcement 13 3856120 1 Reinforcement 14 3853202 4 Stud 15 3856930 4 Nut 16 3852595 14 Bolt 17 40005662 1 Bracket 18 3886659 1 Oil reservoir 19 3595499 2 Flange screw 20 8692305 1 Oil filter 21 3875234 1 Cap 22 1 O-ring 23 3887657 2 Hose assembly 24 3886181 4 Fitting screw 25 4 O-ring 26 3888543 4 Clip 27 3886019 1 Adapter 28 3852089 1 O-ring 29 3853495 1 Retainer 30 3852470 1 O-ring 31 3852219 1 Valve 32 3852133 2 Screw 33 3595311 1 Dipstick tube 34 3852033 1 O-ring 35 3851981 1 Washer 36 3587783 1 Fitting 37 3853674 1 O-ring 38 3852007 1 Washer 39 888958 1 Retainer 40 21107444 1 Dipstick 41 3860075 1 Attaching clamp 42 X Oil

7748520_G6A- 217- 54158765 5.7GiC-300-J, 5.7GiC-300-JF, 5.7GXiC-J, 5.7GXiC-JF

SEE SEC.

NOTES

Starboard Port

not sold separately

not sold separately

54161212

For current oil part numbers, follow link to “Maintenance Parts” page.

54402

Upd:6/10/2022

Motor Mounts

218 5.7GiC-300-J, 5.7GiC-300-JF, 5.7GXiC-J, 5.7GXiC-JF

Upd:6/10/2022

54282

7748520_G6A -218 -54158394

5.7GiC-300-J, 5.7GiC-300-JF, 5.7GXiC-J, 5.7GXiC-JF

Motor Mounts

218

5.7GiC-300-J, 5.7GiC-300-JF, 5.7GXiC-J, 5.7GXiC-JF REF PART NO. QTY 1 3818718 2 Bracket 2 3860582 5 Flange screw 3853393 1 Flange screw 3 3852566 2 Bolt 21740808 2 Hexagon screw 4 3852428 2 Washer 5 3853805 2 Rubber cushion 6 3852433 2 Washer 7 3852021 6 Nut 8 3852090 2 Tab washer 9 3862657 2 Nut 10 3852540 2 Washer 11 3595401 4 Flange screw 12 3852539 2 Square nut 13 3852622 2 Washer 14 3853806 2 Rubber cushion 15 3852542 2 Washer 16 3587962 2 Hexagon screw

7748520_G6A- 218- 54158394 5.7GiC-300-J, 5.7GiC-300-JF, 5.7GXiC-J, 5.7GXiC-JF

DESCRIPTION

NOTES L=1.25'' (32mm) L=38mm replaced by next part number

54282

Upd:6/10/2022

Fuel System

230 5.7GiC-300-J, 5.7GiC-300-JF, 5.7GXiC-J, 5.7GXiC-JF

11 13

14 16 12

15 17

18

4

1 10

20

5 7

19

18

6

8 3 9

2

22 23 30

26 21 25

28

28 24

29 27

31

28

24 Upd:6/10/2022

54533

7748520_G6A -230 -54158767

5.7GiC-300-J, 5.7GiC-300-JF, 5.7GXiC-J, 5.7GXiC-JF

Fuel System

230

5.7GiC-300-J, 5.7GiC-300-JF, 5.7GXiC-J, 5.7GXiC-JF REF PART NO. QTY DESCRIPTION 1 3594444 1 Fuel pump 3588865 1 Fuel pump kit 2 3847644 1 Fuel filter 3 (3861396) 4 Rubber bushing 4 3857816 1 Bushing 5 3861031 1 Bracket 6 3860928 2 Stud 7 3860538 2 Spring clip, speed 8 3853404 2 Nut 9 982702 2 Flange screw 10 982702 2 Flange screw 946472 2 Flange screw 11 3888727 1 Fuel hose 12 3850424 1 O-ring 13 3887195 1 Locking clip 14 3888725 1 Fuel hose 15 3850423 1 O-ring 16 3887198 1 Locking clip 17 3807072 1 Kit 18 3860413 2 Hose clamp 19 3860290 1 Nipple 20 3861926 1 Tube fitting 21 3858966 1 Fuel pipe 22 3858972 1 Cap 23 3858971 1 Valve 24 3858967 1 Governor 25 3858968 1 Clip 26 3858974 1 Hose 27 21141691 8 Injector 28 3858981 1 O-ring 29 3858970 8 Retainer 30 3858973 4 Bolt 31 21491831 1 Clip

7748520_G6A- 230- 54158767 5.7GiC-300-J, 5.7GiC-300-JF, 5.7GXiC-J, 5.7GXiC-JF

NOTES High pressure fuel pump

Sea water cooling Fresh water cooling

part not sold

Includes 16 o-rings for injectors and 2 o-rings for pressure regulator.

54533

Upd:6/10/2022

Exhaust

251 5.7GiC-300-J, 5.7GiC-300-JF, 5.7GXiC-J, 5.7GXiC-JF

Upd:6/10/2022

54445

7748520_G6A -251 -54161188

5.7GiC-300-J, 5.7GiC-300-JF, 5.7GXiC-J, 5.7GXiC-JF

Exhaust

251

5.7GiC-300-J, 5.7GiC-300-JF, 5.7GXiC-J, 5.7GXiC-JF REF PART NO. QTY DESCRIPTION 1 21356423 1 Exhaust manifold 2 21356421 1 Exhaust manifold 3 3852468 2 Gasket 4 3857184 12 Flange screw 5 21114522 2 Drain plug 3849500 2 Plug 6 976970 2 O-ring 7 3849892 2 Retainer 8 21399013 4 Plug 9 21286721 4 O-ring 10 21166232 6 Plug 6 O-ring 21178107 6 Plug 21249687 6 O-ring 11 3889967 2 Support sleeve 12 3889966 4 Sealing ring 13 3889994 2 Catalytic converter 14 40005439 2 Gasket 15 3848529 2 Elbow pipe 21468082 2 Elbow pipe 21571773 2 Elbow 16 21166232 4 Plug 4 O-ring 21178107 4 Plug 21249687 4 O-ring 17 21118621 1 Plug 18 976970 1 O-ring 19 960632 2 Plug 20 977751 2 Gasket 21 968893 8 Flange screw 22 941907 12 Spring washer 23 953058 4 Stud 24 945408 4 Flange nut 25 3883724 4 Sensor, oxygen 4 Sealing washer 26 3889435 2 Bracket 27 965175 2 Flange screw 28 21194290 2 Anode 29 980998 2 O-ring 30 3889526 2 Sensor, temperature 31 3863443 4 Hose clamp 32 3887765 2 Bellows 33 3863442 4 Hose clamp 34 3887621 1 Exhaust pipe 35 3841928 4 Flange screw 36 3841013 1 Gasket 37 21115767 1 Adapter 38 976970 1 O-ring 39 2 Fitting 40 2 Thermostat 41 21411368 2 O-ring 42 21356421 1 Exhaust manifold, starboard 21356423 1 Exhaust manifold, port 43 2 Kit 44 21403627 2 Cover plate 45 21403629 2 Seal 46 21403633 2 Anode 47 963675 4 Hex. socket screw 48 946544 4 Flange screw

7748520_G6A- 251- 54161188 5.7GiC-300-J, 5.7GiC-300-JF, 5.7GXiC-J, 5.7GXiC-JF

SEE SEC.

NOTES

Replaced by 21114522

M24 M27

Has 24mm core plugs, replaced by next part number Has 27mm core plugs, Replaced by 21571773 54162522 M24 M27

not sold separately

See ''Exhaust Thermostat system'' page See ''Exhaust Thermostat system'' page

54445

Upd:6/10/2022

Exhaust

251 5.7GiC-300-J, 5.7GiC-300-JF, 5.7GXiC-J, 5.7GXiC-JF

Upd:6/10/2022

54475

7748520_G6A -251 -54161187

5.7GiC-300-J, 5.7GiC-300-JF, 5.7GXiC-J, 5.7GXiC-JF

Exhaust

251

5.7GiC-300-J, 5.7GiC-300-JF, 5.7GXiC-J, 5.7GXiC-JF REF PART NO. QTY DESCRIPTION 1 21357390 1 Exhaust manifold 2 21357391 1 Exhaust manifold 3 3852468 2 Gasket 4 3857184 12 Flange screw 5 21194285 2 Plug, reference 6 976970 2 O-ring 7 3849892 2 Retainer 8 21193133 4 Anode 9 980998 4 O-ring 10 21166232 6 Plug 6 O-ring 21178107 6 Plug 21249687 6 O-ring 11 3889967 2 Support sleeve 12 3889966 4 Sealing ring 13 3889994 2 Catalytic converter 14 40005439 2 Gasket 15 3848529 2 Elbow pipe 21468082 2 Elbow pipe 21571773 2 Elbow 16 21166232 4 Plug 4 O-ring 21178107 4 Plug 21249687 4 O-ring 17 21118621 1 Plug 18 976970 1 O-ring 19 960632 2 Plug 20 977751 2 Gasket 21 968893 8 Flange screw 22 941907 12 Spring washer 23 953058 4 Stud 24 945408 4 Flange nut 25 3883724 4 Sensor, oxygen 4 Sealing washer 26 3889435 2 Bracket 27 965175 2 Flange screw 28 21194290 2 Anode 29 980998 2 O-ring 30 3889526 2 Sensor, temperature 31 3863443 4 Hose clamp 32 3887765 2 Bellows 33 3863442 4 Hose clamp 34 3887621 1 Exhaust pipe 35 3841928 4 Flange screw 36 3841013 1 Gasket 37 21115767 1 Adapter 38 976970 1 O-ring 39 2 Fitting 40 2 Thermostat 41 21411368 2 O-ring 42 21357390 1 Exhaust manifold, starboard 21357391 1 Exhaust manifold, port 43 2 Cover plate 44 21403629 2 Seal 45 946544 4 Flange screw

7748520_G6A- 251- 54161187 5.7GiC-300-J, 5.7GiC-300-JF, 5.7GXiC-J, 5.7GXiC-JF

SEE SEC.

NOTES

M24 M27

Has 24mm core plugs, replaced by next part number Has 27mm core plugs, Replaced by 21571773 54162522 M24 M27

not sold separately

See ''Exhaust Thermostat system'' page See ''Exhaust Thermostat system'' page

54475

Upd:6/10/2022

Exhaust

251 5.7GiC-300-J, 5.7GiC-300-JF, 5.7GXiC-J, 5.7GXiC-JF

Upd:6/10/2022

54460

7748520_G6A -251 -54158686

5.7GiC-300-J, 5.7GiC-300-JF, 5.7GXiC-J, 5.7GXiC-JF

Exhaust

251

5.7GiC-300-J, 5.7GiC-300-JF, 5.7GXiC-J, 5.7GXiC-JF REF PART NO. QTY DESCRIPTION 1 3848803 1 Manifold 2 3848801 1 Manifold 3 3852468 2 Gasket 4 3857184 12 Flange screw 5 21194285 2 Plug, reference 6 976970 2 O-ring 7 3849892 2 Retainer 8 21193133 4 Anode 9 980998 4 O-ring 10 21166232 6 Plug 6 O-ring 21178107 6 Plug 21249687 6 O-ring 11 3889967 2 Support sleeve 12 3889966 4 Sealing ring 13 3889994 2 Catalytic converter 14 40005439 2 Gasket 15 3848529 2 Elbow pipe 21468082 2 Elbow pipe 21571773 2 Elbow 16 21166232 4 Plug 4 O-ring 21178107 4 Plug 21249687 4 O-ring 17 21118621 1 Plug 18 976970 1 O-ring 19 960632 2 Plug 20 977751 2 Gasket 21 968893 8 Flange screw 22 941907 12 Spring washer 23 953058 4 Stud 24 945408 4 Flange nut 25 3883724 4 Sensor, oxygen 4 Sealing washer 26 3889435 2 Bracket 27 965175 2 Flange screw 28 21194290 2 Anode 29 980998 2 O-ring 30 3889526 2 Sensor, temperature 31 3863443 4 Hose clamp 32 3887765 2 Bellows 33 3863442 4 Hose clamp 34 3887621 1 Exhaust pipe 35 3841928 4 Flange screw 36 3841013 1 Gasket 37 21115767 1 Adapter 38 976970 1 O-ring 39 2 Fitting 40 2 Thermostat 41 21111308 2 O-ring

7748520_G6A- 251- 54158686 5.7GiC-300-J, 5.7GiC-300-JF, 5.7GXiC-J, 5.7GXiC-JF

SEE SEC.

NOTES

M24 M27

Has 24mm core plugs, replaced by next part number Has 27mm core plugs, Replaced by 21571773 54162522 M24 M27

not sold separately

See ''Exhaust Thermostat system'' page See ''Exhaust Thermostat system'' page

54460

Upd:6/10/2022

Exhaust Elbow for Captain's Choice

251 5.7GiC-300-J, 5.7GiC-300-JF, 5.7GXiC-J, 5.7GXiC-JF

Upd:6/10/2022

54468

7748520_G6A -251 -54161976

5.7GiC-300-J, 5.7GiC-300-JF, 5.7GXiC-J, 5.7GXiC-JF

Exhaust Elbow for Captain's Choice

251

5.7GiC-300-J, 5.7GiC-300-JF, 5.7GXiC-J, 5.7GXiC-JF REF PART NO. QTY DESCRIPTION 1 21236267 1 Elbow pipe X 2 1 Baffle 3 21458379 1 Elbow pipe X 21468086 1 Elbow pipe 4 1 Elbow pipe 5 1 Cup 6 21454975 1 Plate 7 3595401 1 Flange screw 8 980933 1 Washer 9 982672 1 Hexagon nut 10 21399010 2 Connector 21249687 2 O-ring 11 X

7748520_G6A- 251- 54161976 5.7GiC-300-J, 5.7GiC-300-JF, 5.7GXiC-J, 5.7GXiC-JF

NOTES replaced by next part number MUST be replaced in pairs part not sold replaced by next part number replacing part does not have hole for sensor bracket, discard bracket

M27 See ''Exhaust'' page for parts mounted to elbow

54468

Upd:6/10/2022

Exhaust Elbow, Service Kit

251 5.7GiC-300-J, 5.7GiC-300-JF, 5.7GXiC-J, 5.7GXiC-JF

1

7 3 2

6 5

9 4

8

11 10

Upd:6/10/2022

54472

7748520_G6A -251 -54162522

5.7GiC-300-J, 5.7GiC-300-JF, 5.7GXiC-J, 5.7GXiC-JF

Exhaust Elbow, Service Kit

251

5.7GiC-300-J, 5.7GiC-300-JF, 5.7GXiC-J, 5.7GXiC-JF REF PART NO. QTY 1 21571773 1 Elbow 2 40005439 1 Gasket 3 21468082 1 Elbow pipe 4 21399010 2 Connector 21249687 2 O-ring 5 960632 2 Plug 6 977751 2 Gasket 7 3883724 1 Sensor, oxygen 1 Sealing washer 8 21194290 1 Anode 9 980998 1 O-ring 21286721 1 O-ring 10 3889526 1 Sensor, temperature 11 21115770 1 Adapter 1 O-ring

DESCRIPTION

7748520_G6A- 251- 54162522 5.7GiC-300-J, 5.7GiC-300-JF, 5.7GXiC-J, 5.7GXiC-JF

NOTES

Replaced by kit 21571773, see reference 1 M27

not sold separately replaced by next part number

not sold separately

54472

Upd:6/10/2022

Exhaust Thermostat System

251 5.7GiC-300-J, 5.7GXiC-J

Upd:6/10/2022

54447

7748520_G6A -251 -54158730

5.7GiC-300-J, 5.7GiC-300-JF, 5.7GXiC-J, 5.7GXiC-JF

Exhaust Thermostat System

251

5.7GiC-300-J, 5.7GXiC-J REF PART NO. QTY 1 40005486 1 Thermostat housing 40005487 1 Thermostat housing 1 Thermostat 1 Fitting 1 Spring 1 Elbow 1 O-ring 1 Screw 2 2 O-ring 3 965177 4 Flange screw 4 21131550 1 Hose 21131583 1 Hose 5 3853794 2 Hose clamp 6 3853794 2 Hose clamp 7 3594911 1 Hose 8 3863439 2 Hose clamp 9 3863439 2 Hose clamp 10 21115770 2 Adapter 11 2 O-ring 12 21114522 2 Drain plug 3849500 2 Plug 13 976970 2 O-ring 14 3849892 2 Retainer 15 21106517 1 Hose 21106525 1 Hose 16 21107967 1 Hose 17 21106502 1 Hose 18 3863439 4 Hose clamp 19 3595495 2 Adapter 20 21106504 1 Hose 21 21106506 1 Hose 22 21106508 1 Hose

DESCRIPTION

7748520_G6A- 251- 54158730 5.7GiC-300-J, 5.7GiC-300-JF, 5.7GXiC-J, 5.7GXiC-JF

NOTES Starboard Port not sold separately not sold separately not sold separately not sold separately not sold separately not sold separately See ''Exhaust'' page standard exhaust height Exhaust with high rise manifold

not sold separately Replaced by 21114522, not sold separately

standard exhaust height Exhaust with high rise manifold

54447

Upd:6/10/2022

Exhaust Thermostat System, Freshwater Cooling

251 5.7GiC-300-JF, 5.7GXiC-JF

2

1 3

8

5

3

11 10

9

7 21

14 13

3 4

12

1 2 3 5 8 18

15

17

11 10

18

16

19

20

14

9 13 12

6

23

16

18 17 18

20

Upd:6/10/2022

22

54458

7748520_G6A -251 -54158739

5.7GiC-300-J, 5.7GiC-300-JF, 5.7GXiC-J, 5.7GXiC-JF

Exhaust Thermostat System, Freshwater Cooling

251

5.7GiC-300-JF, 5.7GXiC-JF REF 1

2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23

PART NO. QTY 40005486 1 Thermostat housing 40005487 1 Thermostat housing 1 Thermostat 1 Fitting 1 Spring 1 Elbow 1 O-ring 1 Screw 2 O-ring 965177 4 Flange screw (21130825) 1 Hose 3853794 2 Hose clamp 21130827 2 Hose 3594911 1 Hose 3863439 2 Hose clamp 3863439 2 Hose clamp 21115770 2 Adapter 2 O-ring 21114522 2 Drain plug 3849500 2 Plug 2 O-ring 3849892 2 Retainer 21107967 1 Hose 3853794 2 Hose clamp 3595495 2 Adapter 3863439 4 Hose clamp 40005852 1 Hose 3812303 2 Hose clamp 40005850 1 Hose 21130230 1 Hose 21130233 1 Hose

DESCRIPTION

7748520_G6A- 251- 54158739 5.7GiC-300-J, 5.7GiC-300-JF, 5.7GXiC-J, 5.7GXiC-JF

NOTES Starboard Port not sold separately not sold separately not sold separately not sold separately not sold separately not sold separately See ''Exhaust'' page

not sold separately Replaced by 21114522, not sold separately not sold separately

54458

Upd:6/10/2022

Exhaust, Tall

251 5.7GiC-300-J, 5.7GiC-300-JF, 5.7GXiC-J, 5.7GXiC-JF

Upd:6/10/2022

54453

7748520_G6A -251 -54161190

5.7GiC-300-J, 5.7GiC-300-JF, 5.7GXiC-J, 5.7GXiC-JF

Exhaust, Tall

251

5.7GiC-300-J, 5.7GiC-300-JF, 5.7GXiC-J, 5.7GXiC-JF REF PART NO. QTY DESCRIPTION 1 21357392 1 Exhaust manifold 2 21357393 1 Exhaust manifold 3 3852468 2 Gasket 4 3857184 12 Flange screw 5 21194285 2 Plug, reference 6 976970 2 O-ring 7 3849892 2 Retainer 8 21193133 4 Anode 9 980998 4 O-ring 10 21166232 6 Plug 6 O-ring 21178107 6 Plug 21249687 6 O-ring 11 3889967 2 Support sleeve 12 3889966 4 Sealing ring 13 3889994 2 Catalytic converter 14 40005439 2 Gasket 15 3848529 2 Elbow pipe 21468082 2 Elbow pipe 21571773 2 Elbow 16 21166232 4 Plug 4 O-ring 21178107 4 Plug 21249687 4 O-ring 17 21118621 1 Plug 18 976970 1 O-ring 19 960632 2 Plug 20 977751 2 Gasket 21 968893 8 Flange screw 22 941907 12 Spring washer 23 953058 4 Stud 24 945408 4 Flange nut 25 3883724 4 Sensor, oxygen 4 Sealing washer 26 3889435 2 Bracket 27 965175 2 Flange screw 28 21194290 2 Anode 29 980998 2 O-ring 30 3889526 2 Sensor, temperature 31 3863443 4 Hose clamp 32 3887765 2 Bellows 33 3863442 4 Hose clamp 34 3887622 1 Exhaust pipe 35 3841928 4 Flange screw 36 3841013 1 Gasket 37 21115767 1 Adapter 38 976970 1 O-ring 39 2 Fitting 40 2 Thermostat 41 21411368 2 O-ring 42 21357392 1 Exhaust manifold, starboard 21357393 1 Exhaust manifold, port 43 2 Cover plate 44 21403629 2 Seal 45 946544 4 Flange screw

7748520_G6A- 251- 54161190 5.7GiC-300-J, 5.7GiC-300-JF, 5.7GXiC-J, 5.7GXiC-JF

SEE SEC.

NOTES

M24 M27

Has 24mm core plugs, replaced by next part number Has 27mm core plugs, Replaced by 21571773 54162522 M24 M27

not sold separately

See ''Exhaust Thermostat system'' page See ''Exhaust Thermostat system'' page

54453

Upd:6/10/2022

Exhaust, Tall

251 5.7GiC-300-J, 5.7GiC-300-JF, 5.7GXiC-J, 5.7GXiC-JF

Upd:6/10/2022

54467

7748520_G6A -251 -54161189

5.7GiC-300-J, 5.7GiC-300-JF, 5.7GXiC-J, 5.7GXiC-JF

Exhaust, Tall

251

5.7GiC-300-J, 5.7GiC-300-JF, 5.7GXiC-J, 5.7GXiC-JF REF PART NO. QTY DESCRIPTION 1 21356425 1 Exhaust manifold 2 21356427 1 Exhaust manifold 3 3852468 2 Gasket 4 3857184 12 Flange screw 5 21114522 2 Drain plug 3849500 2 Plug 6 976970 2 O-ring 7 3849892 2 Retainer 8 21399013 4 Plug 9 21286721 4 O-ring 10 21166232 6 Plug 6 O-ring 21178107 6 Plug 21249687 6 O-ring 11 3889967 2 Support sleeve 12 3889966 4 Sealing ring 13 3889994 2 Catalytic converter 14 40005439 2 Gasket 15 3848529 2 Elbow pipe 21468082 2 Elbow pipe 21571773 2 Elbow 16 21166232 4 Plug 4 O-ring 21178107 4 Plug 21249687 4 O-ring 17 21118621 1 Plug 18 976970 1 O-ring 19 960632 2 Plug 20 977751 2 Gasket 21 968893 8 Flange screw 22 941907 12 Spring washer 23 953058 4 Stud 24 945408 4 Flange nut 25 3883724 4 Sensor, oxygen 4 Sealing washer 26 3889435 2 Bracket 27 965175 2 Flange screw 28 21194290 2 Anode 29 980998 2 O-ring 30 3889526 2 Sensor, temperature 31 3863443 4 Hose clamp 32 3887765 2 Bellows 33 3863442 4 Hose clamp 34 3887621 1 Exhaust pipe 35 3841928 4 Flange screw 36 3841013 1 Gasket 37 21115767 1 Adapter 38 976970 1 O-ring 39 2 Fitting 40 2 Thermostat 41 21411368 2 O-ring 42 21356425 1 Exhaust manifold, starboard 21356427 1 Exhaust manifold, port 43 2 Kit 44 21403627 2 Cover plate 45 21403629 2 Seal 46 21403633 2 Anode 47 963675 4 Hex. socket screw 48 946544 4 Flange screw

7748520_G6A- 251- 54161189 5.7GiC-300-J, 5.7GiC-300-JF, 5.7GXiC-J, 5.7GXiC-JF

SEE SEC.

NOTES

Replaced by 21114522

M24 M27

Has 24mm core plugs, replaced by next part number Has 27mm core plugs, Replaced by 21571773 54162522 M24 M27

not sold separately

See ''Exhaust Thermostat system'' page See ''Exhaust Thermostat system'' page

54467

Upd:6/10/2022

Exhaust, Tall

251 5.7GiC-300-J, 5.7GiC-300-JF, 5.7GXiC-J, 5.7GXiC-JF

14

15

12

13

26

25

12 22

11

2

29

21

27

28

25

16

38 37

10 3

39

10 30

25

10

26 40

15

41

14 13

20 19

12

11

1

27

12

25

23 29

3

18 17

28

22

16

31 9

24

8 4 8

9

31

32 7

6 5

33

32

34

33

36 35

Upd:6/10/2022

54449

7748520_G6A -251 -54158776

5.7GiC-300-J, 5.7GiC-300-JF, 5.7GXiC-J, 5.7GXiC-JF

Exhaust, Tall

251

5.7GiC-300-J, 5.7GiC-300-JF, 5.7GXiC-J, 5.7GXiC-JF REF PART NO. QTY DESCRIPTION 1 3848807 1 Manifold 2 3848805 1 Manifold 3 3852468 2 Gasket 4 3857184 12 Flange screw 5 21194285 2 Plug, reference 6 976970 2 O-ring 7 3849892 2 Retainer 8 21193133 4 Anode 9 980998 4 O-ring 10 21166232 6 Plug 6 O-ring 21178107 6 Plug 21249687 6 O-ring 11 3889967 2 Support sleeve 12 3889966 4 Sealing ring 13 3889994 2 Catalytic converter 14 40005439 2 Gasket 15 3848529 2 Elbow pipe 21468082 2 Elbow pipe 21571773 2 Elbow 16 21166232 4 Plug 4 O-ring 21178107 4 Plug 4 O-ring 17 21118621 1 Plug 18 976970 1 O-ring 19 960632 2 Plug 20 977751 2 Gasket 21 968893 8 Flange screw 22 941907 12 Spring washer 23 953058 4 Stud 24 945408 4 Flange nut 25 3883724 4 Sensor, oxygen 4 Sealing washer 26 3889435 2 Bracket 27 965175 2 Flange screw 28 21194290 2 Anode 29 980998 2 O-ring 30 3889526 2 Sensor, temperature 31 3863443 4 Hose clamp 32 3887765 2 Bellows 33 3863442 4 Hose clamp 34 3887622 1 Exhaust pipe 35 3841928 4 Flange screw 36 3841013 1 Gasket 37 21115767 1 Adapter 38 976970 1 O-ring 39 2 Fitting 40 2 Thermostat 41 21111308 2 O-ring

7748520_G6A- 251- 54158776 5.7GiC-300-J, 5.7GiC-300-JF, 5.7GXiC-J, 5.7GXiC-JF

SEE SEC.

NOTES

M24 M27

Has 24mm core plugs, replaced by next part number Has 27mm core plugs, Replaced by 21571773 54162522 M24 M27

not sold separately

See ''Exhaust Thermostat system'' page See ''Exhaust Thermostat system'' page

54449

Upd:6/10/2022

Intake Manifold

251 5.7GiC-300-J, 5.7GiC-300-JF, 5.7GXiC-J, 5.7GXiC-JF

3

2

4

5

1

6 6

7

8

9

10

10

9

11

12

13 Upd:6/10/2022

54469

7748520_G6A -251 -54158519

5.7GiC-300-J, 5.7GiC-300-JF, 5.7GXiC-J, 5.7GXiC-JF

Intake Manifold

251

5.7GiC-300-J, 5.7GiC-300-JF, 5.7GXiC-J, 5.7GXiC-JF REF PART NO. QTY 1 21141686 1 Manifold 2 3858974 1 Hose 3 3858973 1 Bolt 4 3859020 1 Sensor 5 3595357 1 Hose 6 982663 2 Hose clamp 7 3858961 10 Bolt 8 3858960 1 Intake gasket 9 3858982 4 Bolt 10 2 Bracket 11 3861980 8 Screw 12 21141685 1 Manifold 13 3857662 1 Intake gasket kit

7748520_G6A- 251- 54158519 5.7GiC-300-J, 5.7GiC-300-JF, 5.7GXiC-J, 5.7GXiC-JF

DESCRIPTION

NOTES

MAT/MAP

part not sold

54469

Upd:6/10/2022

Throttle Body

256 5.7GiC-300-J, 5.7GiC-300-JF, 5.7GXiC-J, 5.7GXiC-JF

12

11 10

9

7

14 6

15 8

5 3

13

4 15

1

2

Upd:6/10/2022

54439

7748520_G6A -256 -54158791

5.7GiC-300-J, 5.7GiC-300-JF, 5.7GXiC-J, 5.7GXiC-JF

Throttle Body

256

5.7GiC-300-J, 5.7GiC-300-JF, 5.7GXiC-J, 5.7GXiC-JF REF PART NO. QTY 1 21141689 1 Body 1 Switch, idle validation 2 Sensor kit, throttle position 2 3849022 1 Gasket 3 3858964 4 Stud 4 4 Washer 5 40005322 1 Bracket 6 981124 2 Flange nut 7 3887565 1 Flame shield 8 3847663 1 Hose clamp 9 (3852668) 1 Hose 10 3847650 1 Cover 11 3841608 2 Wing nut 12 40005052 1 Decal 3861894 1 Decal 13 3595367 1 Bracket 14 3595369 1 Bracket 15 3852006 3 Screw

7748520_G6A- 256- 54158791 5.7GiC-300-J, 5.7GiC-300-JF, 5.7GXiC-J, 5.7GXiC-JF

DESCRIPTION

NOTES not sold separately not sold separately

not sold separately

To valve cover

5.7Gi 300 5.7GXi

54439

Upd:6/10/2022

Heat Exchanger

261 5.7GiC-300-JF, 5.7GXiC-JF

36 24

32

31 30

30 26 25 30 28 34

27 21

22 28

21 29

24

26

20 28

18 30

23

33 21 22

1 17 35

21

18

1 2

15

19

7 16

7 8

9

12 14

13

3

4

5 6 11 Upd:6/10/2022

10 54437

7748520_G6A -261 -54158738

5.7GiC-300-J, 5.7GiC-300-JF, 5.7GXiC-J, 5.7GXiC-JF

Heat Exchanger

261

5.7GiC-300-JF, 5.7GXiC-JF REF PART NO. QTY 1 3861471 1 Heat exchanger 2 3858995 1 Anode 3 3858993 2 Gasket 4 983191 2 O-ring 5 3858992 2 Cover 6 3858994 2 Screw 7 3863443 2 Hose clamp 8 3861453 1 Gasket 9 941814 2 Stud 10 3595468 1 Bracket 11 3595466 1 Bracket 12 3817688 1 Bracket 13 980933 1 Washer 14 3857181 2 Flange lock nut 15 982717 1 Hose clamp 16 3817818 1 Hose 17 3863440 1 Hose clamp 18 3812303 2 Hose clamp 19 21130230 1 Hose 20 40005852 1 Hose 21 3863439 4 Hose clamp 22 3595495 2 Adapter 23 21130233 1 Hose 24 3863444 2 Hose clamp 25 40005850 1 Hose 26 2 Hose 27 3861472 1 Hose 28 3863438 2 Hose clamp 29 3860590 1 Hose 30 3860413 4 Hose clamp 31 1 Fuel pump 32 21114718 1 Hose 33 3861485 1 Hose 34 3812303 1 Hose clamp 35 (982967) 1 Hose clamp 36 (21403116) 1 Kit, fwc

DESCRIPTION

7748520_G6A- 261- 54158738 5.7GiC-300-J, 5.7GiC-300-JF, 5.7GXiC-J, 5.7GXiC-JF

NOTES

See ''Exhaust Thermostat system'' page

See ''Fuel system'' page

54437

Upd:6/10/2022

Circulation Pump and Thermostat

262 5.7GiC-300-J, 5.7GXiC-J

11

33 9

9

9

20

10

9

16 7 8 21

19

22

5

13 13 14 13 17

6 18

18

1 12 2 3 4 24

23

16

24 13 13 14 26

13

25 28

27 20 15

31

29

32 26 30 Upd:6/10/2022

27 54434

7748520_G6A -262 -54158733

5.7GiC-300-J, 5.7GiC-300-JF, 5.7GXiC-J, 5.7GXiC-JF

Circulation Pump and Thermostat

262

5.7GiC-300-J, 5.7GXiC-J REF PART NO. QTY 1 3589553 1 Thermostat housing 2 3587597 1 Thermostat 3 983944 1 O-ring 4 3852111 1 Gasket 5 968842 1 Flange screw 6 3593503 1 Bracket 7 946671 1 Flange screw 8 3853597 1 Elbow 9 3860413 4 Hose clamp 10 3862550 1 Hose 11 21114718 1 Hose 12 21106506 1 Hose 13 3863439 6 Hose clamp 14 3595495 1 Adapter 15 21106508 1 Hose 16 2 Hose 17 21106502 1 Hose 18 3863439 2 Hose clamp 19 21106504 1 Hose 20 3863444 1 Hose clamp 21 3817817 1 Hose 22 3863441 1 Hose clamp 23 3862523 1 Hose 24 3863438 2 Hose clamp 25 3853850 1 Circulation pump 26 3852477 2 Gasket 27 3856147 2 Stud 28 3853403 1 Nut retainer 29 (3856137) 1 Bolt 30 3856136 1 Bolt 31 3860083 1 Pulley 32 3863054 4 Flange screw 33 1 Fuel pump

DESCRIPTION

7748520_G6A- 262- 54158733 5.7GiC-300-J, 5.7GiC-300-JF, 5.7GXiC-J, 5.7GXiC-JF

SEE SEC.

NOTES

54158730

See ''Fuel system'' page

54434

Upd:6/10/2022

262

Circulation Pump and Thermostat Housing, Freshwater Cooling

5.7GiC-300-JF, 5.7GXiC-JF

Upd:6/10/2022

54435

7748520_G6A -262 -54158409

5.7GiC-300-J, 5.7GiC-300-JF, 5.7GXiC-J, 5.7GXiC-JF

Circulation Pump and Thermostat Housing, Freshwater Cooling

262

5.7GiC-300-JF, 5.7GXiC-JF REF PART NO. QTY 1 861105 1 Expansion tank 2 1674083 1 Pressure cap 3 3858552 1 Decal 4 3848570 1 Bracket 5 3860955 1 Hose 6 (982643) 1 Hose clamp 3860413 1 Hose clamp 7 3860555 1 Thermostat housing 8 3860585 1 Elbow nipple 9 3860163 1 Flange screw 10 969189 1 Flange screw 11 3852111 2 Gasket 12 3831426 1 Thermostat kit 13 416033 1 Sealing ring 14 3851384 1 Thermostat housing 15 946671 1 Flange screw 16 3593503 1 Bracket 17 3862852 1 Hose 18 982716 1 Hose clamp 19 3863439 1 Hose clamp 20 983744 1 Hose nipple 21 3853850 1 Circulation pump 22 3852477 2 Gasket 23 3856147 2 Stud 24 3853403 1 Nut retainer 25 3853403 1 Nut retainer 26 (3856137) 1 Bolt 27 3856136 1 Bolt 28 3860083 1 Pulley 29 3863054 4 Flange screw 30 3861741 1 Hose 31 3812304 2 Hose clamp

7748520_G6A- 262- 54158409 5.7GiC-300-J, 5.7GiC-300-JF, 5.7GXiC-J, 5.7GXiC-JF

DESCRIPTION

NOTES

Warning!

Oetiker

54435

Upd:6/10/2022

Hot Water Outlet, Freshwater Cooled

266 5.7GiC-300-JF, 5.7GXiC-JF

5 1 3

3 6

4

3

5

2 3

6

Upd:6/10/2022

54362

7748520_G6A -266 -54158249

5.7GiC-300-J, 5.7GiC-300-JF, 5.7GXiC-J, 5.7GXiC-JF

Hot Water Outlet, Freshwater Cooled

266

5.7GiC-300-JF, 5.7GXiC-JF REF PART NO. QTY DESCRIPTION 1 40005450 1 Kit 2 40005443 1 Nipple 3 3863439 4 Hose clamp 4 3860613 1 T-nipple 5 X Hose, expansion tank 6 X Hose, heater

7748520_G6A- 266- 54158249 5.7GiC-300-J, 5.7GiC-300-JF, 5.7GXiC-J, 5.7GXiC-JF

NOTES Kit has other parts that are not used on this engine

Cut Hose not supplied with kit.

54362

Upd:6/10/2022

Hot Water Outlet, Seawater Cooled

266 5.7GiC-300-J, 5.7GXiC-J

Upd:6/10/2022

54378

7748520_G6A -266 -54158425

5.7GiC-300-J, 5.7GiC-300-JF, 5.7GXiC-J, 5.7GXiC-JF

Hot Water Outlet, Seawater Cooled

266

5.7GiC-300-J, 5.7GXiC-J REF PART NO. QTY 1 40005449 1 Kit 2 40005443 1 Nipple 3 3863439 2 Hose clamp 4 3818035 1 Fitting 5 X Hose, heater

DESCRIPTION

7748520_G6A- 266- 54158425 5.7GiC-300-J, 5.7GiC-300-JF, 5.7GXiC-J, 5.7GXiC-JF

NOTES Kit has other parts that are not used on this engine

Hose not supplied with kit.

54378

Upd:6/10/2022

Neutra-Salt™

266 5.7GiC-300-J, 5.7GiC-300-JF, 5.7GXiC-J, 5.7GXiC-JF

2 3 4 5

6

5

1 4

5

5

7

15 14

13 12 8

11

10 9

Upd:6/10/2022

45634

7748520_G6A -266 -54142573

5.7GiC-300-J, 5.7GiC-300-JF, 5.7GXiC-J, 5.7GXiC-JF

Neutra-Salt™

266

5.7GiC-300-J, 5.7GiC-300-JF, 5.7GXiC-J, 5.7GXiC-JF REF PART NO. QTY 1 3808877 1 Reservoir 2 1 Cap 3 7741899 1 Decal 4 3587529 1 Hose 5 3860413 4 Hose clamp 6 3808911 1 Solenoid valve 7 3589414 1 T-nipple 3589415 1 T-nipple 8 3862491 1 Switch 9 3862489 1 Wiring harness 10 983966 1 Fuse 11 8072808 1 Cover 12 3862490 1 Wiring harness 13 3862899 1 Switch plate 3862898 1 Switch plate 3862900 1 Switch plate 14 41103103 1 Neutralizing agent 15 41103102 1 Neutralizing agent

7748520_G6A- 266- 54142573 5.7GiC-300-J, 5.7GiC-300-JF, 5.7GXiC-J, 5.7GXiC-JF

DESCRIPTION

NOTES not sold separately Cut

1'' 1.25''

Black White Woodgrain 1 quart (946ml) 1 gallon (3,78L)

45634

Upd:6/10/2022

Seawater Pump and Hoses

266 5.7GiC-300-J, 5.7GXiC-J

Upd:6/10/2022

54426

7748520_G6A -266 -54158731

5.7GiC-300-J, 5.7GiC-300-JF, 5.7GXiC-J, 5.7GXiC-JF

Seawater Pump and Hoses

266

5.7GiC-300-J, 5.7GXiC-J REF PART NO. QTY 1 3812519 1 Pump 21212799 1 Pump 3842786 1 Impeller kit 2 3857939 3 Screw 3 3812240 1 Bracket 4 3860163 2 Flange screw 5 3863441 1 Hose clamp 6 3817817 1 Hose 7 3817822 1 Hose 8 3863440 1 Hose clamp 9 3862699 1 T-pipe 10 982645 2 Hose clamp 11 3862901 1 Hose 12 983168 1 Hose clamp 13 21110092 1 Hose 14 3594839 1 Tube 15 982645 3 Hose clamp 16 3863444 1 Hose clamp 17 3594841 1 Hose 18 3862629 1 Oil cooler 19 3856766 1 Cap 20 3860413 1 Hose clamp 21 3817579 1 Hose 22 3812302 1 Hose clamp 23 3853312 1 Clamp 24 983146 1 Hose clamp 25 3807440 1 Connector 26 1 Cap 27 942978 1 O-ring 28 3862082 1 Retainer 29 3807664 1 Washer 30 1 Connector 31 1 Connector 32 3862891 1 Attaching clamp

DESCRIPTION

7748520_G6A- 266- 54158731 5.7GiC-300-J, 5.7GiC-300-JF, 5.7GXiC-J, 5.7GXiC-JF

NOTES replaced by next part number Replaced by 21213664, See ''Seawater Pump Parts''

not sold separately

not sold separately not sold separately

54426

Upd:6/10/2022

266

Seawater Pump and Hoses, Freshwater Cooling

5.7GiC-300-JF, 5.7GXiC-JF

Upd:6/10/2022

54429

7748520_G6A -266 -54158774

5.7GiC-300-J, 5.7GiC-300-JF, 5.7GXiC-J, 5.7GXiC-JF

Seawater Pump and Hoses, Freshwater Cooling

266

5.7GiC-300-JF, 5.7GXiC-JF REF PART NO. QTY 1 3812519 1 Pump 21212799 1 Pump 3842786 1 Impeller kit 2 3857939 3 Screw 3 3817688 1 Bracket 4 941814 2 Stud 5 980933 1 Washer 6 3857181 2 Flange lock nut 7 3817818 1 Hose 8 3863441 1 Hose clamp 9 3817823 1 Hose 10 3863440 1 Hose clamp 11 3862699 1 T-pipe 12 982645 2 Hose clamp 13 3862901 1 Hose 14 983168 1 Hose clamp 15 21110092 1 Hose 16 3594839 1 Tube 17 982645 3 Hose clamp 18 3863444 1 Hose clamp 19 3594841 1 Hose 20 3862629 1 Oil cooler 21 3856766 1 Cap 22 3860413 1 Hose clamp 23 3817579 1 Hose 24 3812302 1 Hose clamp 25 3853312 1 Clamp 26 983146 1 Hose clamp 27 3807440 1 Connector 28 1 Cap 29 942978 1 O-ring 30 3862082 1 Retainer 31 3807664 1 Washer 32 1 Connector 33 1 Connector 34 3862891 1 Attaching clamp

DESCRIPTION

7748520_G6A- 266- 54158774 5.7GiC-300-J, 5.7GiC-300-JF, 5.7GXiC-J, 5.7GXiC-JF

NOTES replaced by next part number Replaced by 21213664, See ''Seawater Pump Parts''

not sold separately

not sold separately not sold separately

54429

Upd:6/10/2022

Seawater Pump Parts

266 5.7GiC-300-J, 5.7GiC-300-JF, 5.7GXiC-J, 5.7GXiC-JF

Upd:6/10/2022

43641

7748520_G6A -266 -54163065

5.7GiC-300-J, 5.7GiC-300-JF, 5.7GXiC-J, 5.7GXiC-JF

Seawater Pump Parts

266

5.7GiC-300-J, 5.7GiC-300-JF, 5.7GXiC-J, 5.7GXiC-JF REF PART NO. QTY 1 21212799 1 Pump 2 21213664 1 Impeller kit 3 21212794 1 Impeller 4 3858938 1 O-ring 5 1 Lubricant, glycerin 6 21951332 1 Screw kit 7 4 Screw 8 4 O-ring 9 827247 1 Sealing ring

7748520_G6A- 266- 54163065 5.7GiC-300-J, 5.7GiC-300-JF, 5.7GXiC-J, 5.7GXiC-JF

DESCRIPTION

NOTES replaces 3842786 for gas engines

not sold separately not sold separately not sold separately

43641

Upd:6/10/2022

Throttle Cable Connection

271 5.7GiC-300-J, 5.7GiC-300-JF, 5.7GXiC-J, 5.7GXiC-JF

9

8

15

14

13

11

12 3

1

5

2

4

7

6

10

16

18

17 Upd:6/10/2022

54498

7748520_G6A -271 -54158790

5.7GiC-300-J, 5.7GiC-300-JF, 5.7GXiC-J, 5.7GXiC-JF

Throttle Cable Connection

271

5.7GiC-300-J, 5.7GiC-300-JF, 5.7GXiC-J, 5.7GXiC-JF REF PART NO. QTY 1 3887199 1 Housing 2 3849435 1 Bracket 3 946934 3 Flange screw 4 981124 3 Flange nut 5 3852006 2 Screw 6 40005453 1 Bracket 7 3852006 2 Screw 8 (3850266) 1 Anchor 9 (3852048) 1 Screw 10 3852118 1 Nut 11 (3852019) 1 Retainer 12 3850941 1 Adapter 13 3852193 1 Washer 14 3852052 1 Split pin 15 1 Cable 16 3595367 1 Bracket 17 3594748 1 Spacer screw 3594749 2 Spacer screw 18 981124 2 Flange nut

7748520_G6A- 271- 54158790 5.7GiC-300-J, 5.7GiC-300-JF, 5.7GXiC-J, 5.7GXiC-JF

DESCRIPTION

NOTES

L=45mm L=40mm

54498

Upd:6/10/2022

Ignition

281 5.7GiC-300-J, 5.7GiC-300-JF, 5.7GXiC-J, 5.7GXiC-JF

3

16 2

15

16

5

17 18 4 19 21

3

20

6 25

1

24

27

23

14

22 13

8 9

11

28

10

7 26

30 12

Upd:6/10/2022

32 31

29

54492

7748520_G6A -281 -54158792

5.7GiC-300-J, 5.7GiC-300-JF, 5.7GXiC-J, 5.7GXiC-JF

Ignition

281

5.7GiC-300-J, 5.7GiC-300-JF, 5.7GXiC-J, 5.7GXiC-JF REF PART NO. QTY DESCRIPTION 1 3861987 1 Distributor 2 3858975 1 Distributor cap 3 3858976 4 Bolt 4 3858977 1 Rotor 5 3858978 2 Bolt 6 3863130 1 Sensor, camshaft position 7 3858980 1 Kit 8 1 Washer 9 1 Washer 10 1 Gear 11 1 Plug kit 12 3852109 1 Gasket 13 3852108 1 Clamp 14 (3853557) 1 Flange screw 15 3858996 2 Kit 21467472 2 Spark plug kit 3858998 1 Kit 21467473 1 Kit 16 3888328 1 Ignition cable kit 17 (3852491) 2 Retainer 18 3852619 2 Retainer 19 3856052 2 Bracket 20 (3853557) 2 Flange screw 21 980933 1 Washer 22 3861985 1 Coil 23 3858985 1 Cooling plate 24 3858984 1 Module 25 3858986 2 Bolt 26 21132543 1 Bracket 27 946544 2 Flange screw 28 3860582 1 Flange screw 29 3850571 1 Stud 30 980933 1 Washer 31 3852002 1 Tab washer 32 (3852065) 1 Nut

7748520_G6A- 281- 54158792 5.7GiC-300-J, 5.7GiC-300-JF, 5.7GXiC-J, 5.7GXiC-JF

NOTES

not sold separately not sold separately not sold separately not sold separately

4 pack, replaced by next part number 4 pack 24 pack, replaced by next part number 24 pack

Starboard

54492

Upd:6/10/2022

Electronic Engine Control

284 5.7GXiC-J, 5.7GXiC-JF

3 2

1

18

4

5 6

17 11

10

12

15

16 8 13 7

14 9 Upd:6/10/2022

54483

7748520_G6A -284 -54158786

5.7GiC-300-J, 5.7GiC-300-JF, 5.7GXiC-J, 5.7GXiC-JF

Electronic Engine Control

284

5.7GXiC-J, 5.7GXiC-JF REF PART NO. QTY 1 3594932 1 Module 2 3843651 4 Flange screw 3 3595367 1 Bracket 4 3858973 1 Bolt 5 3859020 1 Sensor, MAT/MAP 6 3858988 1 Seal 7 3858979 1 Sensor, crankshaft position 8 3859009 1 O-ring 9 3858983 1 Bolt 10 1 Throttle body 2 Sensor, throttle position 1 Switch, idle validation 11 3863130 1 Sensor, camshaft position 12 3850397 1 Switch, temperature 13 3850357 2 Knock sensor 14 3849477 1 Adapter 3593571 1 Fitting 15 3887328 1 Sensor 16 3887970 1 Fitting 17 3889526 4 Sensor, temperature 18 3883724 4 Sensor, oxygen

7748520_G6A- 284- 54158786 5.7GiC-300-J, 5.7GiC-300-JF, 5.7GXiC-J, 5.7GXiC-JF

DESCRIPTION

NOTES

See ''Throttle Body'' page

Starboard Port

54483

Upd:6/10/2022

Electronic Engine Control

284 5.7GiC-300-J, 5.7GiC-300-JF

3 2

1

18

4

5 6

17 11

10

12

15

16 8 13 7

14 9 Upd:6/10/2022

54483

7748520_G6A -284 -54158785

5.7GiC-300-J, 5.7GiC-300-JF, 5.7GXiC-J, 5.7GXiC-JF

Electronic Engine Control

284

5.7GiC-300-J, 5.7GiC-300-JF REF PART NO. QTY 1 3847316 1 Module 2 3843651 4 Flange screw 3 3595367 1 Bracket 4 3858973 1 Bolt 5 3859020 1 Sensor, MAT/MAP 6 3858988 1 Seal 7 3858979 1 Sensor, crankshaft position 8 3859009 1 O-ring 9 3858983 1 Bolt 10 1 Throttle body 2 Sensor, throttle position 1 Switch, idle validation 11 3863130 1 Sensor, camshaft position 12 3850397 1 Switch, temperature 13 3850357 2 Knock sensor 14 3849477 1 Adapter 3593571 1 Fitting 15 3887328 1 Sensor 16 3887970 1 Fitting 17 3889526 4 Sensor, temperature 18 3883724 4 Sensor, oxygen

7748520_G6A- 284- 54158785 5.7GiC-300-J, 5.7GiC-300-JF, 5.7GXiC-J, 5.7GXiC-JF

DESCRIPTION

NOTES

See ''Throttle Body'' page

Starboard Port

54483

Upd:6/10/2022

Serpentine Belt and Alternator

321 5.7GiC-300-J, 5.7GiC-300-JF, 5.7GXiC-J, 5.7GXiC-JF

Upd:6/10/2022

54345

7748520_G6A -321 -54158420

5.7GiC-300-J, 5.7GiC-300-JF, 5.7GXiC-J, 5.7GXiC-JF

Serpentine Belt and Alternator

321

5.7GiC-300-J, 5.7GiC-300-JF, 5.7GXiC-J, 5.7GXiC-JF REF PART NO. QTY 1 3847534 1 Bracket 2 3863175 2 Bushing 3 3863274 1 Decal 4 3860281 3 Flange screw 5 3884950 1 Alternator 6 945408 1 Flange nut 7 (3852208) 1 Screw 8 3852520 1 Washer 9 947790 2 Flange screw 10 3861009 1 Pulley 11 3885250 1 Belt tensioner 12 3841928 2 Flange screw 13 3886598 1 Bracket 14 3841928 1 Flange screw 15 21132390 1 Belt 16 3860928 2 Stud 17 3860538 2 Spring clip, speed 18 3853404 2 Nut 19 1 Pulley, circulation pump 20 1 Sea water pump 21 1 Pulley, power steering pump

7748520_G6A- 321- 54158420 5.7GiC-300-J, 5.7GiC-300-JF, 5.7GXiC-J, 5.7GXiC-JF

DESCRIPTION

54345

Upd:6/10/2022

Starter

331 5.7GiC-300-J, 5.7GiC-300-JF, 5.7GXiC-J, 5.7GXiC-JF

Upd:6/10/2022

54353

7748520_G6A -331 -54171055

5.7GiC-300-J, 5.7GiC-300-JF, 5.7GXiC-J, 5.7GXiC-JF

Starter

331

5.7GiC-300-J, 5.7GiC-300-JF, 5.7GXiC-J, 5.7GXiC-JF REF PART NO. QTY 1 3885317 1 Starter motor 2 3810300 1 Solenoid kit 3 3854496 2 Washer 4 3854752 2 Screw 5 949874 2 Flange lock nut 6 855314 1 Spacer nut 7 947107 1 Flange screw 995459 1 Flange screw 8 855798 1 Protecting sleeve

7748520_G6A- 331- 54171055 5.7GiC-300-J, 5.7GiC-300-JF, 5.7GXiC-J, 5.7GXiC-JF

DESCRIPTION

54353

Upd:6/10/2022

Engine Harness

371 5.7GiC-300-J, 5.7GiC-300-JF, 5.7GXiC-J, 5.7GXiC-JF

Upd:6/10/2022

54511

7748520_G6A -371 -54158772

5.7GiC-300-J, 5.7GiC-300-JF, 5.7GXiC-J, 5.7GXiC-JF

Engine Harness

371

5.7GiC-300-J, 5.7GiC-300-JF, 5.7GXiC-J, 5.7GXiC-JF REF PART NO. QTY 1 3887792 1 Wiring harness 2 1 Fuse box 3 1 Connector, 14 pin 4 (3852146) 2 Clamp, J 3852434 3 Clamp, J 3852490 1 Attaching clamp 5 (3853557) 2 Flange screw 6 3884234 1 Bracket 7 (3853557) 2 Flange screw 8 21178777 1 Wiring harness 1 Alarm 9 3887227 1 Wiring harness 21147169 1 Wiring harness 3887228 1 Wiring harness 21147170 1 Wiring harness 3887229 1 Wiring harness 21147171 1 Wiring harness 10 (3887733) 1 Wiring harness, y 11 21200148 1 Wiring harness, y

DESCRIPTION

7748520_G6A- 371- 54158772 5.7GiC-300-J, 5.7GiC-300-JF, 5.7GXiC-J, 5.7GXiC-JF

NOTES not sold separately not sold separately D=.375'' (9.5mm) D=.750'' (19.0mm) 3/8'' - 16 unc, L=0.75'' (19mm) 3/8'' - 16 unc, L=0.75'' (19mm) not sold separately L=3.0m, 10 ft., replaced by next part number L=3.0m, 10 ft.

L=6.0m, 19.7 ft., replaced by next part number L=6.0m, 19.7 ft.

L=8.0m, 26.2 ft., replaced by next part number L=8.0m, 26.2 ft. for alarm panel

54511

Upd:6/10/2022

Fuse and Relay Box

372 5.7GXiC-J, 5.7GXiC-JF

4

3

6

7

5 12

8

9

2 1

10 11

Upd:6/10/2022

52773

7748520_G6A -372 -54161709

5.7GiC-300-J, 5.7GiC-300-JF, 5.7GXiC-J, 5.7GXiC-JF

Fuse and Relay Box

372

5.7GXiC-J, 5.7GXiC-JF REF PART NO. QTY 1 1 Wiring harness 2 1 Fuse box 3 3858809 3 Relay 4 3841366 2 Relay 5 3884849 1 Fuse 6 3841370 1 Fuse 3841371 1 Fuse 7 3841373 1 Fuse 3863403 1 Fuse 3841372 1 Fuse 3861373 1 Fuse 3861374 1 Fuse 8 1 Cover plate 9 1 Bracket 10 3840402 2 Mounting base 11 3852118 2 Nut 12 946544 2 Flange screw

7748520_G6A- 372- 54161709 5.7GiC-300-J, 5.7GiC-300-JF, 5.7GXiC-J, 5.7GXiC-JF

DESCRIPTION

NOTES not sold separately

40A 20A 40A 5A 7.5A 10A 15A 20A not sold separately

52773

Upd:6/10/2022

Engine Status Panel

384 5.7GiC-300-J, 5.7GiC-300-JF, 5.7GXiC-J, 5.7GXiC-JF

Upd:6/10/2022

43615

7748520_G6A -384 -54161705

5.7GiC-300-J, 5.7GiC-300-JF, 5.7GXiC-J, 5.7GXiC-JF

Engine Status Panel

384

5.7GiC-300-J, 5.7GiC-300-JF, 5.7GXiC-J, 5.7GXiC-JF REF PART NO. QTY 1 21178775 1 Alarm panel 2 Stud 2 Washer 2 Nut 2 21178777 1 Wiring harness 1 Alarm 3 21200148 1 Wiring harness, y

7748520_G6A- 384- 54161705 5.7GiC-300-J, 5.7GiC-300-JF, 5.7GXiC-J, 5.7GXiC-JF

DESCRIPTION

NOTES not sold separately not sold separately not sold separately not sold separately for alarm panel

43615

Upd:6/10/2022

OceanX™ Drive Sensors

384 5.7GiC-300-J, 5.7GiC-300-JF, 5.7GXiC-J, 5.7GXiC-JF

12

15 15

20

11

14

11 20

13

10 3 5

9 4

8 7 6 1 2

18

19

16

16 17

Upd:6/10/2022

48906

7748520_G6A -384 -54160970

5.7GiC-300-J, 5.7GiC-300-JF, 5.7GXiC-J, 5.7GXiC-JF

OceanX™ Drive Sensors

384

5.7GiC-300-J, 5.7GiC-300-JF, 5.7GXiC-J, 5.7GXiC-JF REF 1 2 3 4 5 6 7 8 9 10 11 12

13 14 15 16 17 18 19 20

PART NO. QTY DESCRIPTION 21174634 1 Sensor 1 O-ring 21124251 1 Wiring harness 1 Plug 1 Grommet 1 Connector housing 1 Gasket 3 Terminal 1 Boot 3852555 1 Retainer (21174636) 6 Attaching clamp 21206915 1 Module 21206919 1 Wiring harness 3 Connector housing X Terminal 21210873 1 Bracket 946544 2 Flange screw X Cable harness, engine 21292836 1 Sensor 1 Housing 2 Terminal 3852033 1 O-ring 1 Connector X

7748520_G6A- 384- 54160970 5.7GiC-300-J, 5.7GiC-300-JF, 5.7GXiC-J, 5.7GXiC-JF

NOTES WID- water in drive oil not sold separately not sold separately not sold separately not sold separately not sold separately not sold separately

not sold separately not sold separately

WIB - water in bellows not sold separately not sold separately

See engine catalog, ''Engine Harness'' section

48906

Upd:6/10/2022

Steering

645 5.7GiC-300-J, 5.7GiC-300-JF, 5.7GXiC-J, 5.7GXiC-JF

Upd:6/10/2022

54522

7748520_G6A -645 -54158773

5.7GiC-300-J, 5.7GiC-300-JF, 5.7GXiC-J, 5.7GXiC-JF

Steering

645

5.7GiC-300-J, 5.7GiC-300-JF, 5.7GXiC-J, 5.7GXiC-JF REF PART NO. QTY 1 3887373 1 Power steering pump 2 3889611 1 Pulley 3 3889615 1 Washer 4 3889613 1 Nut 5 3887731 1 Bracket 6 3853405 1 Screw 7 (3853557) 1 Flange screw 8 3595499 3 Flange screw 9 3887776 1 Bracket 10 3595499 1 Flange screw 11 3887986 1 Hose assembly 12 3863148 1 Hose 13 982663 3 Hose clamp 14 3862629 1 Oil cooler 15 3860582 1 Flange screw 16 3593914 1 Hose 17 3887375 1 Reservoir 18 1 Cap 19 1 O-ring 20 1 Retainer 21 945358 2 Flange screw 22 40005662 1 Bracket 23 3595499 2 Flange screw 24 40005059 1 Hose 25 3853794 2 Hose clamp 26 (984038) 1 Clamp, J 27 3853392 1 Flange screw

7748520_G6A- 645- 54158773 5.7GiC-300-J, 5.7GiC-300-JF, 5.7GXiC-J, 5.7GXiC-JF

DESCRIPTION

NOTES

not sold separately not sold separately not sold separately

54522

Upd:6/10/2022

General, Engine with Mounting and Equipment

REF 200 Engine Information, General

7748520_G6A

DESCRIPTION

- 20- 20

5.7GiC-300-J, 5.7GiC-300-JF, 5.7GXiC-J, 5.7GXiC-JF

20 SEE SEC. 200

Upd:6/10/2022

Engine Information, General

200

DESCRIPTION Maintenance Parts, 5.0L & 5.7L: .

7748520_G6A

SEE SEC. NOTES 54161212 5.7GiC-300-J, 5.7GiC-300-JF, 5.7GXiC-J, 5.7GXiC-JF

- 200- 200

5.7GiC-300-J, 5.7GiC-300-JF, 5.7GXiC-J, 5.7GXiC-JF

Upd:6/10/2022

Engine Repair Parts

210 DESCRIPTION

SEE SEC. NOTES 54161114 5.7GiC-300-J, 5.7GiC-300-JF 54161107 5.7GXiC-J, 5.7GXiC-JF

- 210- 210

Upd:6/10/2022

Longblock Longblock

7748520_G6A

5.7GiC-300-J, 5.7GiC-300-JF, 5.7GXiC-J, 5.7GXiC-JF

Engine

REF 210 211 212 214 216 217 218

21

DESCRIPTION Engine Repair Parts Cylinder Head Cylinder Block, Flywheel Housing Valve Mechanism, Cam Follower and Rocker Arm Shaft Crankshaft, Flywheel and Ring Gear, Damper Vibration Oil Pan Engine Mounting

7748520_G6A

- 21- 21

5.7GiC-300-J, 5.7GiC-300-JF, 5.7GXiC-J, 5.7GXiC-JF

SEE SEC. 210 211 212 214 216 217 218

Upd:6/10/2022

Cylinder Head

211 DESCRIPTION

SEE SEC. NOTES 54158779 5.7GiC-300-J, 5.7GiC-300-JF, 5.7GXiC-J, 5.7GXiC-JF

Cylinder Head

7748520_G6A

- 211- 211

5.7GiC-300-J, 5.7GiC-300-JF, 5.7GXiC-J, 5.7GXiC-JF

Upd:6/10/2022

Cylinder Block, Flywheel Housing

DESCRIPTION Cylinder Block and Flywheel Housing

7748520_G6A

212 SEE SEC. NOTES 54158400 5.7GiC-300-J, 5.7GiC-300-JF, 5.7GXiC-J, 5.7GXiC-JF

- 212- 212

5.7GiC-300-J, 5.7GiC-300-JF, 5.7GXiC-J, 5.7GXiC-JF

Upd:6/10/2022

Valve Mechanism, Cam Follower and Rocker Arm Shaft

DESCRIPTION

SEE SEC. NOTES 54158522 5.7GXiC-J, 5.7GXiC-JF 54158401 5.7GiC-300-J, 5.7GiC-300-JF

- 214- 214

Upd:6/10/2022

Camshaft and Valve Train Camshaft and Valve Train

7748520_G6A

214

5.7GiC-300-J, 5.7GiC-300-JF, 5.7GXiC-J, 5.7GXiC-JF

Crankshaft, Flywheel and Ring Gear, Damper Vibration

DESCRIPTION Crankshaft and Related Parts Jackshaft

7748520_G6A

216

SEE SEC. NOTES 54169708 5.7GiC-300-J, 5.7GiC-300-JF, 5.7GXiC-J, 5.7GXiC-JF 54158237 5.7GiC-300-J, 5.7GiC-300-JF, 5.7GXiC-J, 5.7GXiC-JF

- 216- 216

5.7GiC-300-J, 5.7GiC-300-JF, 5.7GXiC-J, 5.7GXiC-JF

Upd:6/10/2022

Oil Pan

217 DESCRIPTION

SEE SEC. NOTES 54142588 5.7GiC-300-J, 5.7GiC-300-JF, 5.7GXiC-J, 5.7GXiC-JF 54158765 5.7GiC-300-J, 5.7GiC-300-JF, 5.7GXiC-J, 5.7GXiC-JF

Oil Drain Oil Pan and Oil Pump

7748520_G6A

- 217- 217

5.7GiC-300-J, 5.7GiC-300-JF, 5.7GXiC-J, 5.7GXiC-JF

Upd:6/10/2022

Engine Mounting

218 DESCRIPTION

SEE SEC. NOTES 54158394 5.7GiC-300-J, 5.7GiC-300-JF, 5.7GXiC-J, 5.7GXiC-JF

Motor Mounts

7748520_G6A

- 218- 218

5.7GiC-300-J, 5.7GiC-300-JF, 5.7GXiC-J, 5.7GXiC-JF

Upd:6/10/2022

Fuel System

23

REF 230 Fuel System, General

7748520_G6A

DESCRIPTION

- 23- 23

5.7GiC-300-J, 5.7GiC-300-JF, 5.7GXiC-J, 5.7GXiC-JF

SEE SEC. 230

Upd:6/10/2022

Fuel System, General

230

DESCRIPTION

SEE SEC. NOTES 54158767 5.7GiC-300-J, 5.7GiC-300-JF, 5.7GXiC-J, 5.7GXiC-JF

Fuel System

7748520_G6A

- 230- 230

5.7GiC-300-J, 5.7GiC-300-JF, 5.7GXiC-J, 5.7GXiC-JF

Upd:6/10/2022

Inlet and Exhaust System

25

REF 251 Inlet and Exhaust Manifolds 256 Air Filter, Throttle Housing

7748520_G6A

DESCRIPTION

- 25- 25

5.7GiC-300-J, 5.7GiC-300-JF, 5.7GXiC-J, 5.7GXiC-JF

SEE SEC. 251 256

Upd:6/10/2022

Inlet and Exhaust Manifolds

251

DESCRIPTION Exhaust Exhaust Exhaust Exhaust Elbow for Captain's Choice Exhaust Elbow, Service Kit Exhaust Thermostat System Exhaust Thermostat System, Freshwater Cooling Exhaust, Tall Exhaust, Tall Exhaust, Tall Intake Manifold

7748520_G6A

- 251- 251

5.7GiC-300-J, 5.7GiC-300-JF, 5.7GXiC-J, 5.7GXiC-JF

SEE SEC. 54161188 54161187 54158686 54161976 54162522 54158730 54158739 54161190 54161189 54158776 54158519

NOTES 5.7GiC-300-J, 5.7GiC-300-JF, 5.7GXiC-J, 5.7GXiC-JF 5.7GiC-300-J, 5.7GiC-300-JF, 5.7GXiC-J, 5.7GXiC-JF 5.7GiC-300-J, 5.7GiC-300-JF, 5.7GXiC-J, 5.7GXiC-JF 5.7GiC-300-J, 5.7GiC-300-JF, 5.7GXiC-J, 5.7GXiC-JF 5.7GiC-300-J, 5.7GiC-300-JF, 5.7GXiC-J, 5.7GXiC-JF 5.7GiC-300-J, 5.7GXiC-J 5.7GiC-300-JF, 5.7GXiC-JF 5.7GiC-300-J, 5.7GiC-300-JF, 5.7GXiC-J, 5.7GXiC-JF 5.7GiC-300-J, 5.7GiC-300-JF, 5.7GXiC-J, 5.7GXiC-JF 5.7GiC-300-J, 5.7GiC-300-JF, 5.7GXiC-J, 5.7GXiC-JF 5.7GiC-300-J, 5.7GiC-300-JF, 5.7GXiC-J, 5.7GXiC-JF

Upd:6/10/2022

Air Filter, Throttle Housing

256

DESCRIPTION

SEE SEC. NOTES 54158791 5.7GiC-300-J, 5.7GiC-300-JF, 5.7GXiC-J, 5.7GXiC-JF

Throttle Body

7748520_G6A

- 256- 256

5.7GiC-300-J, 5.7GiC-300-JF, 5.7GXiC-J, 5.7GXiC-JF

Upd:6/10/2022

Cooling System

26

REF DESCRIPTION 261 Radiator and Connections, Coolant Filter, Expansion Tank 262 Coolant Pump and Thermostat 266 Sea Water System, Sea Water Pump

7748520_G6A

- 26- 26

5.7GiC-300-J, 5.7GiC-300-JF, 5.7GXiC-J, 5.7GXiC-JF

SEE SEC. 261 262 266

Upd:6/10/2022

Radiator and Connections, Coolant Filter, Expansion Tank

DESCRIPTION

SEE SEC. NOTES 54158738 5.7GiC-300-JF, 5.7GXiC-JF

- 261- 261

Upd:6/10/2022

Heat Exchanger

7748520_G6A

261

5.7GiC-300-J, 5.7GiC-300-JF, 5.7GXiC-J, 5.7GXiC-JF

Coolant Pump and Thermostat

DESCRIPTION Circulation Pump and Thermostat Circulation Pump and Thermostat Housing, Freshwater Cooling

7748520_G6A

- 262- 262

5.7GiC-300-J, 5.7GiC-300-JF, 5.7GXiC-J, 5.7GXiC-JF

262 SEE SEC. NOTES 54158733 5.7GiC-300-J, 5.7GXiC-J 54158409 5.7GiC-300-JF, 5.7GXiC-JF

Upd:6/10/2022

Sea Water System, Sea Water Pump

DESCRIPTION Hot Water Outlet, Freshwater Cooled Hot Water Outlet, Seawater Cooled Neutra-Salt™ Seawater Pump and Hoses Seawater Pump and Hoses, Freshwater Cooling Seawater Pump Parts

7748520_G6A

- 266- 266

5.7GiC-300-J, 5.7GiC-300-JF, 5.7GXiC-J, 5.7GXiC-JF

266 SEE SEC. 54158249 54158425 54142573 54158731 54158774 54163065

NOTES 5.7GiC-300-JF, 5.7GXiC-JF 5.7GiC-300-J, 5.7GXiC-J 5.7GiC-300-J, 5.7GiC-300-JF, 5.7GXiC-J, 5.7GXiC-JF 5.7GiC-300-J, 5.7GXiC-J 5.7GiC-300-JF, 5.7GXiC-JF 5.7GiC-300-J, 5.7GiC-300-JF, 5.7GXiC-J, 5.7GXiC-JF

Upd:6/10/2022

Engine Controls

27

REF 271 Accelerator Pedal and Control

7748520_G6A

DESCRIPTION

- 27- 27

5.7GiC-300-J, 5.7GiC-300-JF, 5.7GXiC-J, 5.7GXiC-JF

SEE SEC. 271

Upd:6/10/2022

Accelerator Pedal and Control

271

DESCRIPTION Throttle Cable Connection

7748520_G6A

SEE SEC. NOTES 54158790 5.7GiC-300-J, 5.7GiC-300-JF, 5.7GXiC-J, 5.7GXiC-JF

- 271- 271

5.7GiC-300-J, 5.7GiC-300-JF, 5.7GXiC-J, 5.7GXiC-JF

Upd:6/10/2022

Ignition and Control Systems

28

REF 281 Ignition Coil, Spark Plugs, Ignition Cable 284 Control System, Fuel Supply

7748520_G6A

DESCRIPTION

- 28- 28

5.7GiC-300-J, 5.7GiC-300-JF, 5.7GXiC-J, 5.7GXiC-JF

SEE SEC. 281 284

Upd:6/10/2022

Ignition Coil, Spark Plugs, Ignition Cable

DESCRIPTION

SEE SEC. NOTES 54158792 5.7GiC-300-J, 5.7GiC-300-JF, 5.7GXiC-J, 5.7GXiC-JF

Ignition

7748520_G6A

281

- 281- 281

5.7GiC-300-J, 5.7GiC-300-JF, 5.7GXiC-J, 5.7GXiC-JF

Upd:6/10/2022

Control System, Fuel Supply

284

DESCRIPTION

SEE SEC. NOTES 54158786 5.7GXiC-J, 5.7GXiC-JF 54158785 5.7GiC-300-J, 5.7GiC-300-JF

- 284- 284

Upd:6/10/2022

Electronic Engine Control Electronic Engine Control

7748520_G6A

5.7GiC-300-J, 5.7GiC-300-JF, 5.7GXiC-J, 5.7GXiC-JF

Alternator, Charging, Electric Motor, Electric Drives

REF 321 Alternator

7748520_G6A

DESCRIPTION

- 32- 32

5.7GiC-300-J, 5.7GiC-300-JF, 5.7GXiC-J, 5.7GXiC-JF

32 SEE SEC. 321

Upd:6/10/2022

Alternator

321

DESCRIPTION Serpentine Belt and Alternator

7748520_G6A

SEE SEC. NOTES 54158420 5.7GiC-300-J, 5.7GiC-300-JF, 5.7GXiC-J, 5.7GXiC-JF

- 321- 321

5.7GiC-300-J, 5.7GiC-300-JF, 5.7GXiC-J, 5.7GXiC-JF

Upd:6/10/2022

Starting System

33

REF 331 Starter Motor

7748520_G6A

DESCRIPTION

- 33- 33

5.7GiC-300-J, 5.7GiC-300-JF, 5.7GXiC-J, 5.7GXiC-JF

SEE SEC. 331

Upd:6/10/2022

Starter Motor

331 DESCRIPTION

SEE SEC. NOTES 54171055 5.7GiC-300-J, 5.7GiC-300-JF, 5.7GXiC-J, 5.7GXiC-JF

Starter

7748520_G6A

- 331- 331

5.7GiC-300-J, 5.7GiC-300-JF, 5.7GXiC-J, 5.7GXiC-JF

Upd:6/10/2022

Cables and Fuses

37

REF 371 Cables 372 Electrical Distribution Box, Fuse Box

7748520_G6A

DESCRIPTION

- 37- 37

5.7GiC-300-J, 5.7GiC-300-JF, 5.7GXiC-J, 5.7GXiC-JF

SEE SEC. 371 372

Upd:6/10/2022

Cables

371 DESCRIPTION

SEE SEC. NOTES 54158772 5.7GiC-300-J, 5.7GiC-300-JF, 5.7GXiC-J, 5.7GXiC-JF

Engine Harness

7748520_G6A

- 371- 371

5.7GiC-300-J, 5.7GiC-300-JF, 5.7GXiC-J, 5.7GXiC-JF

Upd:6/10/2022

Electrical Distribution Box, Fuse Box

DESCRIPTION Fuse and Relay Box

7748520_G6A

- 372- 372

5.7GiC-300-J, 5.7GiC-300-JF, 5.7GXiC-J, 5.7GXiC-JF

372 SEE SEC. NOTES 54161709 5.7GXiC-J, 5.7GXiC-JF

Upd:6/10/2022

Instruments

38

REF 384 Warning Systems

7748520_G6A

DESCRIPTION

- 38- 38

5.7GiC-300-J, 5.7GiC-300-JF, 5.7GXiC-J, 5.7GXiC-JF

SEE SEC. 384

Upd:6/10/2022

Warning Systems

384

DESCRIPTION

SEE SEC. NOTES 54161705 5.7GiC-300-J, 5.7GiC-300-JF, 5.7GXiC-J, 5.7GXiC-JF 54160970 5.7GiC-300-J, 5.7GiC-300-JF, 5.7GXiC-J, 5.7GXiC-JF

Engine Status Panel OceanX™ Drive Sensors

7748520_G6A

- 384- 384

5.7GiC-300-J, 5.7GiC-300-JF, 5.7GXiC-J, 5.7GXiC-JF

Upd:6/10/2022

Steering

64

REF 645 Hydralic equipment including pump

7748520_G6A

DESCRIPTION

- 64- 64

5.7GiC-300-J, 5.7GiC-300-JF, 5.7GXiC-J, 5.7GXiC-JF

SEE SEC. 645

Upd:6/10/2022

Hydralic equipment including pump

DESCRIPTION

SEE SEC. NOTES 54158773 5.7GiC-300-J, 5.7GiC-300-JF, 5.7GXiC-J, 5.7GXiC-JF

Steering

7748520_G6A

645

- 645- 645

5.7GiC-300-J, 5.7GiC-300-JF, 5.7GXiC-J, 5.7GXiC-JF

Upd:6/10/2022

5.7GiC-300-J, 5.7GiC-300-JF, 5.7GXiC-J, 5.7GXiC-JF

REF 20 21 23 25 26 27 28 32 33 37 38 64

DESCRIPTION General, Engine with Mounting and Equipment Engine Fuel System Inlet and Exhaust System Cooling System Engine Controls Ignition and Control Systems Alternator, Charging, Electric Motor, Electric Drives Starting System Cables and Fuses Instruments Steering

7748520_G6A

- - TOC

5.7GiC-300-J, 5.7GiC-300-JF, 5.7GXiC-J, 5.7GXiC-JF

SEE SEC. 20 21 23 25 26 27 28 32 33 37 38 64

Upd:6/10/2022