Volvo Penta 5.7Gi-E (EF) 5.7GXi-F (FF) 5.7GXiI-F 5.7OSi-D (DF) 5.7OSXi-D (DF) Parts Manual PDF

Maintenance Parts, 5.0L & 5.7L

200

5.7Gi-E, 5.7Gi-EF, 5.7GiI-E, 5.7GXi-F, 5.7GXi-FF, 5.7GXiI-F, 5.7OSi-D, 5.7OSi-DF, 5.7OSXi-D, 5.7OSXi-DF

Upd:1/7/2022

45131

7744410_G6A -200 -54161171

5.7Gi-E, 5.7Gi-EF, 5.7GiI-E, 5.7GXi-F, 5.7GXi-FF, 5.7GXiI-F, 5.7OSi-D, 5.7OSi-DF, 5.7OSXi-D, 5.7OSXi-DF

Maintenance Parts, 5.0L & 5.7L

200

5.7Gi-E, 5.7Gi-EF, 5.7GiI-E, 5.7GXi-F, 5.7GXi-FF, 5.7GXiI-F, 5.7OSi-D, 5.7OSi-DF, 5.7OSXi-D, 5.7OSXi-DF REF PART NO. QTY 1 21951348 1 Impeller kit 2 3847644 1 Fuel filter 3862228 1 Fuel filter 3 835440 1 Oil filter 4 6 Oil X 21681794 6 Oil 21681795 2 Oil 21681796 1 Oil 21681797 1 Oil 3847302 6 Oil 3847303 2 Oil 3847304 1 Oil 3847305 1 Oil X Oil 3840002 6 Oil 3840003 2 Oil 3840004 1 Oil 3840005 1 Oil 5 3587597 1 Thermostat 6 983944 1 O-ring 7 3852111 1 Gasket 8 3831426 1 Thermostat kit 9 416033 1 Sealing ring 10 21467472 2 Spark plug kit 11 3858975 1 Distributor cap 12 3858977 1 Rotor 13 3888328 1 Ignition cable kit 14 1141674 1 Coolant, green 21646481 1 Coolant, green 1141647 1 Coolant, green

7744410_G6A- 200- 54161171

DESCRIPTION

NOTES Higher capacity

Fill level is determined by dipstick USA Synthetic, quart Synthetic, gallon Synthetic, 5 gal Synthetic, 55 gal Mineral, quart Mineral, gallon Mineral, 5 gal Mineral, 55 gal Europe and other markets Mineral, 1L Mineral, 4L Premium, 20L Mineral, 20L For seawater cooled engine

For freshwater cooled engine

5L, ready-mixed 210L, ready-mixed 210L, full strength

45131

5.7Gi-E, 5.7Gi-EF, 5.7GiI-E, 5.7GXi-F, 5.7GXi-FF, 5.7GXiI-F, 5.7OSi-D, 5.7OSi-DF, 5.7OSXi-D, 5.7OSXi-DF

Upd:1/7/2022

Cylinder Head

211 5.7Gi-E, 5.7Gi-EF, 5.7GiI-E, 5.7GXi-F, 5.7GXi-FF, 5.7GXiI-F, 5.7OSi-D, 5.7OSi-DF, 5.7OSXi-D, 5.7OSXi-DF

9

8

10

6

12

11 3

7

5 13 4

2

1

14 14 15 17

18

16 15

Upd:1/7/2022

45157

7744410_G6A -211 -54169633

5.7Gi-E, 5.7Gi-EF, 5.7GiI-E, 5.7GXi-F, 5.7GXi-FF, 5.7GXiI-F, 5.7OSi-D, 5.7OSi-DF, 5.7OSXi-D, 5.7OSXi-DF

Cylinder Head

211

5.7Gi-E, 5.7Gi-EF, 5.7GiI-E, 5.7GXi-F, 5.7GXi-FF, 5.7GXiI-F, 5.7OSi-D, 5.7OSi-DF, 5.7OSXi-D, 5.7OSXi-DF REF PART NO. QTY 1 3853380 2 Cylinder head gasket 2 (3856929) 2 Cylinder head 3 16 Stud (3853146) 1 Stud (3853147) 1 Stud 4 3852687 2 Gasket 5 3856928 1 Valve cover 3856927 1 Valve cover 6 3856135 8 Bolt 7 3852103 1 Grommet 8 3852104 1 Elbow 9 3852435 1 Hose 10 3861989 1 Valve 11 3862296 1 Grommet 12 3854008 1 Oil filler cap 13 3856122 14 Bolt 3856123 4 Bolt 3856124 16 Bolt 14 3862594 2 Bracket 15 (3853557) 2 Flange screw 16 3853404 2 Nut 17 3860538 2 Spring clip, speed 18 3860928 2 Stud

7744410_G6A- 211- 54169633

DESCRIPTION

NOTES Obsolete part Standard, part not sold Obsolete part, O.S=0.003'' (0.076mm) Obsolete part, O.S=.013'' (0.330mm) Starboard Port

Crankcase ventilation

L=3 51/64'' (96mm) L=3 1/16'' (78mm) L=1.62'' (41mm) Obsolete part

45157

5.7Gi-E, 5.7Gi-EF, 5.7GiI-E, 5.7GXi-F, 5.7GXi-FF, 5.7GXiI-F, 5.7OSi-D, 5.7OSi-DF, 5.7OSXi-D, 5.7OSXi-DF

Upd:1/7/2022

Cylinder Block and Flywheel Housing

212 5.7OSi-D, 5.7OSi-DF, 5.7OSXi-D, 5.7OSXi-DF

1 2 3 4

5 3

1 10

1 8

9 7 6

17 11 15

13

14 16 12

18

19

Upd:1/7/2022

45153

7744410_G6A -212 -54171344

5.7Gi-E, 5.7Gi-EF, 5.7GiI-E, 5.7GXi-F, 5.7GXi-FF, 5.7GXiI-F, 5.7OSi-D, 5.7OSi-DF, 5.7OSXi-D, 5.7OSXi-DF

Cylinder Block and Flywheel Housing

212

5.7OSi-D, 5.7OSi-DF, 5.7OSXi-D, 5.7OSXi-DF REF PART NO. QTY 1 Cylinder block 2 3853209 1 Core plug 3 952075 X Plug 4 3853114 4 Locating pin, cylinder head 5 3856001 2 Pin, flywheel housing 6 3862354 6 Stud 7 3862355 10 Bolt 8 3852100 8 Core plug 9 3850802 X Plug 10 3854494 X Drain cock 11 3857846 1 Housing 12 982675 2 Stud 13 982475 2 Spring washer 14 982679 2 Toothed washer 15 982672 4 Hexagon nut 16 982679 2 Toothed washer 17 3860163 1 Flange screw 3860582 3 Flange screw 18 3854604 1 Cover 19 3852421 4 Screw

7744410_G6A- 212- 54171344

DESCRIPTION

NOTES

L=1.00'' (25mm) L=1.25'' (32mm)

45153

5.7Gi-E, 5.7Gi-EF, 5.7GiI-E, 5.7GXi-F, 5.7GXi-FF, 5.7GXiI-F, 5.7OSi-D, 5.7OSi-DF, 5.7OSXi-D, 5.7OSXi-DF

Upd:1/7/2022

Cylinder Block and Flywheel Housing

212 5.7GiI-E, 5.7GXiI-F

1 2 3 4

5 3

1 1

10 8

9 7 6

18 11 15 17

13

14 16 12

19

20

Upd:1/7/2022

54585

7744410_G6A -212 -54169630

5.7Gi-E, 5.7Gi-EF, 5.7GiI-E, 5.7GXi-F, 5.7GXi-FF, 5.7GXiI-F, 5.7OSi-D, 5.7OSi-DF, 5.7OSXi-D, 5.7OSXi-DF

Cylinder Block and Flywheel Housing

212

5.7GiI-E, 5.7GXiI-F REF PART NO. QTY 1 Cylinder block 2 3853209 1 Core plug 3 952075 2 Plug 4 3853114 4 Locating pin, cylinder head 5 3856001 2 Pin, flywheel housing 6 3862354 6 Stud 7 3862355 10 Bolt 8 3852100 8 Core plug 9 3850802 X Plug 10 3854494 X Drain cock 11 841056 1 Flywheel housing 12 982675 2 Stud 13 980933 2 Washer 14 982475 2 Spring washer 15 982672 4 Hexagon nut 16 982679 4 Toothed washer 17 943589 1 Plug 18 3852478 1 Screw 3860169 2 Flange screw 19 857259 1 Cover plate 20 969476 4 Six point socket scr

7744410_G6A- 212- 54169630

DESCRIPTION

NOTES

L=1.25'' (32mm) L=3.00'' (76mm)

54585

5.7Gi-E, 5.7Gi-EF, 5.7GiI-E, 5.7GXi-F, 5.7GXi-FF, 5.7GXiI-F, 5.7OSi-D, 5.7OSi-DF, 5.7OSXi-D, 5.7OSXi-DF

Upd:1/7/2022

Cylinder Block and Flywheel Housing

212 5.7Gi-E, 5.7Gi-EF, 5.7GXi-F, 5.7GXi-FF

1 2 3 4

5 3

1 10

1 8

9 7 6

17 11 15

13

14 16 12

18

19

Upd:1/7/2022

45153

7744410_G6A -212 -54169629

5.7Gi-E, 5.7Gi-EF, 5.7GiI-E, 5.7GXi-F, 5.7GXi-FF, 5.7GXiI-F, 5.7OSi-D, 5.7OSi-DF, 5.7OSXi-D, 5.7OSXi-DF

Cylinder Block and Flywheel Housing

212

5.7Gi-E, 5.7Gi-EF, 5.7GXi-F, 5.7GXi-FF REF PART NO. QTY 1 Cylinder block 2 3853209 1 Core plug 3 952075 X Plug 4 3853114 4 Locating pin, cylinder head 5 3856001 2 Pin, flywheel housing 6 3862354 6 Stud 7 3862355 10 Bolt 8 3852100 8 Core plug 9 3850802 X Plug 10 3854494 X Drain cock 11 3857846 1 Housing 12 3850571 2 Stud 13 980933 2 Washer 14 3852002 2 Tab washer 15 (3852065) 4 Nut 16 (3852070) 2 Washer 17 3860163 1 Flange screw 3860582 3 Flange screw 18 3854604 1 Cover 19 3852421 4 Screw

7744410_G6A- 212- 54169629

DESCRIPTION

NOTES

Obsolete part Obsolete part L=1.00'' (25mm) L=1.25'' (32mm)

45153

5.7Gi-E, 5.7Gi-EF, 5.7GiI-E, 5.7GXi-F, 5.7GXi-FF, 5.7GXiI-F, 5.7OSi-D, 5.7OSi-DF, 5.7OSXi-D, 5.7OSXi-DF

Upd:1/7/2022

Camshaft and Valve Train

214 5.7GXi-F, 5.7GXi-FF, 5.7GXiI-F, 5.7OSXi-D, 5.7OSXi-DF

1

4

6

3

7

4 3

8

9

5

2

13 12 11 15

15 16

14

17 10 18

19

8

26 24 21

27

20

25 28

22 Upd:1/7/2022

23 45154

7744410_G6A -214 -54170709

5.7Gi-E, 5.7Gi-EF, 5.7GiI-E, 5.7GXi-F, 5.7GXi-FF, 5.7GXiI-F, 5.7OSi-D, 5.7OSi-DF, 5.7OSXi-D, 5.7OSXi-DF

Camshaft and Valve Train

214

5.7GXi-F, 5.7GXi-FF, 5.7GXiI-F, 5.7OSXi-D, 5.7OSXi-DF REF PART NO. QTY 1 3862263 1 Timing gear cover 1 Gasket 2 3862262 1 Seal 3 (3855736) 2 Screw 3855737 6 Screw 4 3855739 8 Grommet 5 3855972 2 Pin 6 3856144 1 Retainer 7 (3862361) 3 Bolt 8 3856127 16 Tappet 9 3856139 8 Guide 10 3856118 16 Push rod 3863058 16 Push rod 11 3861167 1 Rocker arm, Roller 12 16 Ball 13 16 Nut 14 (3853146) 1 Stud (3853147) 1 Stud 15 3855823 32 Valve cotter 16 3855816 16 Valve cap 17 21605360 1 Valve spring 18 3855814 8 Valve stem seal 3862362 8 Valve stem seal 19 3855810 8 Valve, intake 3855808 8 Valve, exhaust 20 3852685 1 Chain 21 3856114 1 Sprocket 22 3853173 3 Bolt 23 3856151 3 Washer 24 3855998 1 Retainer 25 3853172 2 Screw 26 3856119 1 Camshaft 27 3855972 1 Pin 28 (3856162) 1 Kit

7744410_G6A- 214- 54170709

DESCRIPTION

NOTES

Obsolete part

Obsolete part

Replaced by 3863058, Earlier prod.

Late type Set

Obsolete part, O.S=0.003'' (0.076mm) Obsolete part, O.S=.013'' (0.330mm)

Set of 16 Intake Exhaust Std Std

Obsolete part

45154

5.7Gi-E, 5.7Gi-EF, 5.7GiI-E, 5.7GXi-F, 5.7GXi-FF, 5.7GXiI-F, 5.7OSi-D, 5.7OSi-DF, 5.7OSXi-D, 5.7OSXi-DF

Upd:1/7/2022

Camshaft and Valve Train

214 5.7Gi-E, 5.7Gi-EF, 5.7GiI-E, 5.7OSi-D, 5.7OSi-DF

1

4

6

3

7

4 3

8

9

5

2

13 12 11 15

15 16

14

17 10 18

19

8

26 24 21

27

20

25 28

22 Upd:1/7/2022

23 45154

7744410_G6A -214 -54169626

5.7Gi-E, 5.7Gi-EF, 5.7GiI-E, 5.7GXi-F, 5.7GXi-FF, 5.7GXiI-F, 5.7OSi-D, 5.7OSi-DF, 5.7OSXi-D, 5.7OSXi-DF

Camshaft and Valve Train

214

5.7Gi-E, 5.7Gi-EF, 5.7GiI-E, 5.7OSi-D, 5.7OSi-DF REF PART NO. QTY 1 3862263 1 Timing gear cover 1 Gasket 2 3862262 1 Seal 3 (3855736) 2 Screw 3855737 6 Screw 4 3855739 8 Grommet 5 3855972 2 Pin 6 3856144 1 Retainer 7 (3862361) 3 Bolt 8 3856127 16 Tappet 9 3856139 8 Guide 10 3856118 16 Push rod 11 3853158 16 Arm 12 16 Ball 13 16 Nut 14 (3853146) 1 Stud (3853147) 1 Stud 15 3855823 32 Valve cotter 16 3855816 16 Valve cap 17 3855815 16 Valve spring 18 3855814 8 Valve stem seal 3862362 8 Valve stem seal 19 3855810 8 Valve, intake 3855808 8 Valve, exhaust 20 3852685 1 Chain 21 3856114 1 Sprocket 22 3853173 3 Bolt 23 3856151 3 Washer 24 3855998 1 Retainer 25 3853172 2 Screw 26 3856119 1 Camshaft 27 3855972 1 Pin 28 (3856162) 1 Kit

7744410_G6A- 214- 54169626

DESCRIPTION

NOTES

Obsolete part

Obsolete part

O.S=0.003'' (0.076mm), Obsolete part Obsolete part, O.S=.013'' (0.330mm)

Intake Exhaust Std Std

Obsolete part

45154

5.7Gi-E, 5.7Gi-EF, 5.7GiI-E, 5.7GXi-F, 5.7GXi-FF, 5.7GXiI-F, 5.7OSi-D, 5.7OSi-DF, 5.7OSXi-D, 5.7OSXi-DF

Upd:1/7/2022

Crankshaft and Related Parts

216

5.7Gi-E, 5.7Gi-EF, 5.7GXi-F, 5.7GXi-FF, 5.7OSi-D, 5.7OSi-DF, 5.7OSXi-D, 5.7OSXi-DF

2

1 1 4

6

3

9 5 8

7

16 15 14

13 12 11 10

9

26

25

28 27

21

24 19 17

18

23 20 22

Upd:1/7/2022

45156

7744410_G6A -216 -54169708

5.7Gi-E, 5.7Gi-EF, 5.7GiI-E, 5.7GXi-F, 5.7GXi-FF, 5.7GXiI-F, 5.7OSi-D, 5.7OSi-DF, 5.7OSXi-D, 5.7OSXi-DF

Crankshaft and Related Parts

216

5.7Gi-E, 5.7Gi-EF, 5.7GXi-F, 5.7GXi-FF, 5.7OSi-D, 5.7OSi-DF, 5.7OSXi-D, 5.7OSXi-DF REF PART NO. QTY 1 3855742 8 Piston 21179952 8 Piston (3855743) 1 Piston 8 Pin 2 3855740 8 Piston ring 21179959 8 Piston ring kit (3855741) 1 Piston ring 3 3853957 8 Connecting rod 4 3853162 16 Bolt 5 3853413 16 Nut 6 3853149 8 Bearing 7 (3856923) 1 Crankshaft 8 3855969 1 Pin 9 3862360 1 Bearing kit 10 949518 1 Hexagon screw 11 3852046 1 Tab washer 12 3858177 1 Washer 13 3862261 1 Vibration damper 14 3862363 1 Ring 15 3852690 1 Sprocket 16 3852663 2 Woodruff key 17 3852656 1 Gasket 18 3856140 1 Pin 19 3856925 1 Housing 20 3853202 2 Stud 21 3856926 1 Seal 22 3853205 1 Stud 23 3853206 1 Nut 24 3853203 2 Bolt 3853204 1 Bolt 25 3853958 1 Flywheel 3855970 1 Gear 26 3858437 1 Rubber coupling 27 3853274 6 Stud 28 3853273 6 Nut

7744410_G6A- 216- 54169708

DESCRIPTION

NOTES Standard, replaced by next part number Obsolete part, O.S=0.50mm not sold separately Standard, replaced by next part number Obsolete part, O.S=0.50mm

Obsolete part

L=.875'' (22.2mm) L=1.75'' (44.5mm)

45156

5.7Gi-E, 5.7Gi-EF, 5.7GiI-E, 5.7GXi-F, 5.7GXi-FF, 5.7GXiI-F, 5.7OSi-D, 5.7OSi-DF, 5.7OSXi-D, 5.7OSXi-DF

Upd:1/7/2022

Crankshaft and Related Parts

216 5.7GiI-E, 5.7GXiI-F

Upd:1/7/2022

54575

7744410_G6A -216 -54169627

5.7Gi-E, 5.7Gi-EF, 5.7GiI-E, 5.7GXi-F, 5.7GXi-FF, 5.7GXiI-F, 5.7OSi-D, 5.7OSi-DF, 5.7OSXi-D, 5.7OSXi-DF

Crankshaft and Related Parts

216

5.7GiI-E, 5.7GXiI-F REF PART NO. QTY 1 3855742 8 Piston (3855743) X Piston 8 Pin 2 3855740 8 Piston ring (3855741) X Piston ring 3 3853957 8 Connecting rod 4 3853162 16 Bolt 5 3853413 16 Nut 6 3853149 8 Bearing 7 (3856923) 1 Crankshaft 8 3855969 1 Pin 9 3862360 1 Bearing kit 10 949518 1 Hexagon screw 11 3852046 1 Tab washer 12 3858177 1 Washer 13 3862261 1 Vibration damper 14 3862363 1 Ring 15 3852690 1 Sprocket 16 3852663 2 Woodruff key 17 3852656 1 Gasket 18 3856140 1 Pin 19 3856925 1 Housing 20 3853202 2 Stud 21 3856926 1 Seal 22 3853205 1 Stud 23 3853206 1 Nut 24 3853203 2 Bolt 3853204 1 Bolt 25 855833 1 Flywheel 3855970 1 Gear 26 3856130 6 Bolt 27 (3860981) 1 Vibration damper 28 3862300 1 Rubber damper 29 835482 6 Screw 30 942336 6 Spring washer 31 940097 6 Washer

7744410_G6A- 216- 54169627

DESCRIPTION

NOTES Std Obsolete part, O.S=0.50mm not sold separately Std Obsolete part, O.S=0.50mm

Obsolete part

L=.875'' (22.2mm) L=1.75'' (44.5mm)

Obsolete part, Hurth 630D, BW72C Hurth 630A, 630V

54575

5.7Gi-E, 5.7Gi-EF, 5.7GiI-E, 5.7GXi-F, 5.7GXi-FF, 5.7GXiI-F, 5.7OSi-D, 5.7OSi-DF, 5.7OSXi-D, 5.7OSXi-DF

Upd:1/7/2022

Jackshaft

216 5.7Gi-E, 5.7Gi-EF, 5.7GXi-F, 5.7GXi-FF, 5.7OSi-D, 5.7OSi-DF, 5.7OSXi-D

6 4 2

5

3 8

1

7

16 10

11

14

9

19

22

18

17

23 21

15 12

21

24 20

21

27

22 25 26 13

23 21 15 20

35 35 32 34 28

36

29

31 30 33 38 37

34 36 36 Upd:1/7/2022

45159

7744410_G6A -216 -54171017

5.7Gi-E, 5.7Gi-EF, 5.7GiI-E, 5.7GXi-F, 5.7GXi-FF, 5.7GXiI-F, 5.7OSi-D, 5.7OSi-DF, 5.7OSXi-D, 5.7OSXi-DF

Jackshaft

216

5.7Gi-E, 5.7Gi-EF, 5.7GXi-F, 5.7GXi-FF, 5.7OSi-D, 5.7OSi-DF, 5.7OSXi-D REF PART NO. QTY 1 3851722 1 Flywheel housing 2 (3853367) 4 Flange screw 3 3862494 2 Stud 4 980933 2 Washer 5 3852046 2 Tab washer 6 971074 4 Hexagon nut 7 982679 2 Toothed washer 8 3858437 1 Rubber coupling 9 3861383 6 Stud 10 3853273 6 Nut 11 3860697 1 Bushing 12 3854604 1 Cover 13 3852421 6 Screw 14 (3851758) 2 Adapter kit 15 965187 8 Flange screw 16 955551 2 Hexagon screw 17 941909 2 Spring washer 18 950355 2 Lock nut 19 (841247) 2 Dowel 20 3807621 2 Anchorage 21 (955860) 4 Hexagon nut 22 955902 2 Washer 23 941914 2 Spring washer 24 (3862495) 2 Bracket 25 (3862496) 2 Pin 26 965222 2 Flange screw 27 971098 2 Flange lock nut 28 3851727 1 Bearing housing 29 946752 11 Flange screw 30 181877 1 Ball bearing 31 914540 1 Snap ring 32 3851724 1 Adapter kit 33 914465 1 Snap ring 34 (3851729) 2 Adapter kit 35 965192 4 Flange screw 948039 4 Flange screw 36 971099 6 Flange lock nut 977938 4 Flange lock nut 37 983740 8 Spacer sleeve 38 983741 4 Spacer sleeve

7744410_G6A- 216- 54171017

DESCRIPTION

NOTES Obsolete part

Earlier prod., Obsolete part

Obsolete part Obsolete part Obsolete part Late type Obsolete part

Obsolete part L=40mm L=65mm Earlier prod.

Late type L=10mm Obsolete part, L=33mm

45159

5.7Gi-E, 5.7Gi-EF, 5.7GiI-E, 5.7GXi-F, 5.7GXi-FF, 5.7GXiI-F, 5.7OSi-D, 5.7OSi-DF, 5.7OSXi-D, 5.7OSXi-DF

Upd:1/7/2022

Oil Pan and Oil Pump

217 5.7GiI-E, 5.7GXiI-F

Upd:1/7/2022

54572

7744410_G6A -217 -54171753

5.7Gi-E, 5.7Gi-EF, 5.7GiI-E, 5.7GXi-F, 5.7GXi-FF, 5.7GXiI-F, 5.7OSi-D, 5.7OSi-DF, 5.7OSXi-D, 5.7OSXi-DF

Oil Pan and Oil Pump

217

5.7GiI-E, 5.7GXiI-F REF PART NO. QTY DESCRIPTION 1 3856125 1 Oil pump 2 3856126 1 Strainer 3 3853198 1 Shaft 4 3853199 1 Retainer 5 3855972 2 Pin 6 3853234 1 Bolt 7 3852744 1 Baffle 8 3862354 6 Stud 9 3857664 5 Nut 10 3857778 1 Sump 11 3856138 1 Gasket kit 12 3856121 1 Reinforcement 13 3856120 1 Reinforcement 14 3853202 4 Stud 15 3856930 4 Nut 16 3852595 14 Bolt 17 3860075 1 Attaching clamp 18 3862601 2 Hose assembly 19 3860234 4 Fitting 20 3860450 1 Adapter 21 3852015 1 Connector 22 980933 1 Washer 23 3850559 1 Filter 24 3852219 1 Valve 25 3852133 2 Screw 26 3852470 1 O-ring 27 (3860060) 1 Adapter 28 3852089 1 O-ring 29 3853495 1 Retainer 30 (3860402) 1 Tube 3863447 1 Tube 31 946670 1 Flange screw 32 3852033 2 O-ring 33 3851981 1 Washer 34 3858475 1 Fitting 888956 1 Fitting 35 3853674 1 O-ring 36 3852007 1 Washer 37 3850822 1 Retainer 888958 1 Retainer 38 3862844 1 Gauge 39 3863006 1 Cap 40 X Oil

7744410_G6A- 217- 54171753

SEE SEC.

NOTES

Starboard Port

Obsolete part

Obsolete part

Obsolete part, Port Starboard Port

Earlier prod.

Late type

Earlier prod.

Late type

54161171

For current oil part numbers, follow link to “Maintenance Parts” page.

54572

5.7Gi-E, 5.7Gi-EF, 5.7GiI-E, 5.7GXi-F, 5.7GXi-FF, 5.7GXiI-F, 5.7OSi-D, 5.7OSi-DF, 5.7OSXi-D, 5.7OSXi-DF

Upd:1/7/2022

Oil Pan and Oil Pump

217 5.7Gi-E, 5.7Gi-EF, 5.7GXi-F, 5.7GXi-FF, 5.7OSi-D, 5.7OSi-DF, 5.7OSXi-D, 5.7OSXi-DF

Upd:1/7/2022

54570

7744410_G6A -217 -54169659

5.7Gi-E, 5.7Gi-EF, 5.7GiI-E, 5.7GXi-F, 5.7GXi-FF, 5.7GXiI-F, 5.7OSi-D, 5.7OSi-DF, 5.7OSXi-D, 5.7OSXi-DF

Oil Pan and Oil Pump

217

5.7Gi-E, 5.7Gi-EF, 5.7GXi-F, 5.7GXi-FF, 5.7OSi-D, 5.7OSi-DF, 5.7OSXi-D, 5.7OSXi-DF REF PART NO. QTY DESCRIPTION 1 3856125 1 Oil pump 2 3856126 1 Strainer 3 3853198 1 Shaft 4 3853199 1 Retainer 5 3855972 2 Pin 6 3853234 1 Bolt 7 3852744 1 Baffle 8 3862354 6 Stud 9 3857664 5 Nut 10 3857778 1 Sump 11 3856138 1 Gasket kit 12 3856121 1 Reinforcement 13 3856120 1 Reinforcement 14 3853202 4 Stud 15 3856930 4 Nut 16 3852595 14 Bolt 17 3860075 1 Attaching clamp 18 3862601 2 Hose assembly 19 3860234 4 Fitting 20 3860450 1 Adapter 21 3852015 1 Connector 22 980933 1 Washer 23 3850559 1 Filter 24 3852219 1 Valve 25 3852133 2 Screw 26 3852470 1 O-ring 27 (3860060) 1 Adapter 28 3852089 1 O-ring 29 3853495 1 Retainer 30 (3860402) 1 Tube 31 (3853419) 1 Flange screw 32 3852033 1 O-ring 33 3851981 1 Washer 34 3855112 1 Fitting 888954 1 Fitting 35 3853674 1 O-ring 36 3852007 1 Washer 37 3850822 1 Retainer 888958 1 Retainer 38 3862844 1 Gauge 39 X Oil

7744410_G6A- 217- 54169659

SEE SEC.

NOTES

Starboard Port

Obsolete part

Obsolete part

Obsolete part Obsolete part

Earlier prod.

Late type

Earlier prod.

Late type 54161171

For current oil part numbers, follow link to “Maintenance Parts” page.

54570

5.7Gi-E, 5.7Gi-EF, 5.7GiI-E, 5.7GXi-F, 5.7GXi-FF, 5.7GXiI-F, 5.7OSi-D, 5.7OSi-DF, 5.7OSXi-D, 5.7OSXi-DF

Upd:1/7/2022

Motor and Transmission Mounts, BW72D

218 5.7GiI-E, 5.7GXiI-F

1

2 4

6 7

3 8 9 6

5

13 10

12

15 16 8 11 17 15

14

Upd:1/7/2022

54578

7744410_G6A -218 -54169651

5.7Gi-E, 5.7Gi-EF, 5.7GiI-E, 5.7GXi-F, 5.7GXi-FF, 5.7GXiI-F, 5.7OSi-D, 5.7OSi-DF, 5.7OSXi-D, 5.7OSXi-DF

Motor and Transmission Mounts, BW72D

218

5.7GiI-E, 5.7GXiI-F REF PART NO. QTY 1 3863314 2 Bracket 2 3860582 6 Flange screw 3 3860499 2 Screw 4 3857181 2 Flange lock nut 5 857251 2 Rubber cushion 6 (955860) 4 Hexagon nut 7 941914 2 Spring washer 8 3863365 4 Pin 9 3857588 2 Washer 10 3858534 2 Engine mounting 11 (3853558) 4 Screw 12 3847697 2 Screw 13 946175 2 Flange nut 14 3858470 2 Engine pad 15 (955860) 4 Hexagon nut 16 941914 2 Spring washer 17 955902 2 Washer

7744410_G6A- 218- 54169651

DESCRIPTION

NOTES

Obsolete part Obsolete part

Obsolete part

Obsolete part Obsolete part

54578

5.7Gi-E, 5.7Gi-EF, 5.7GiI-E, 5.7GXi-F, 5.7GXi-FF, 5.7GXiI-F, 5.7OSi-D, 5.7OSi-DF, 5.7OSXi-D, 5.7OSXi-DF

Upd:1/7/2022

Motor and Transmission Mounts, HSW630A

218 5.7GiI-E, 5.7GXiI-F

Upd:1/7/2022

54580

7744410_G6A -218 -54171754

5.7Gi-E, 5.7Gi-EF, 5.7GiI-E, 5.7GXi-F, 5.7GXi-FF, 5.7GXiI-F, 5.7OSi-D, 5.7OSi-DF, 5.7OSXi-D, 5.7OSXi-DF

Motor and Transmission Mounts, HSW630A

218

5.7GiI-E, 5.7GXiI-F REF PART NO. QTY 1 3863314 2 Bracket 2 3860582 6 Flange screw 3 3860499 2 Screw 4 3857181 2 Flange lock nut 5 857251 2 Rubber cushion 6 (955860) 4 Hexagon nut 7 941914 2 Spring washer 8 3863365 4 Pin 9 3857588 2 Washer 10 3858472 2 Engine mounting 11 965191 8 Flange screw 12 3847697 2 Screw 13 946175 2 Flange nut 14 3858470 2 Engine pad 15 (955860) 4 Hexagon nut 16 941914 2 Spring washer 17 955902 2 Washer

7744410_G6A- 218- 54171754

DESCRIPTION

NOTES

Obsolete part Obsolete part

Obsolete part Obsolete part

54580

5.7Gi-E, 5.7Gi-EF, 5.7GiI-E, 5.7GXi-F, 5.7GXi-FF, 5.7GXiI-F, 5.7OSi-D, 5.7OSi-DF, 5.7OSXi-D, 5.7OSXi-DF

Upd:1/7/2022

Motor and Transmission Mounts, HSW630D

218 5.7GiI-E, 5.7GXiI-F

1

2 4

6 7

3 8 9 6

5

13 10

12

15 16 8 11 17 15

14

Upd:1/7/2022

54578

7744410_G6A -218 -54171755

5.7Gi-E, 5.7Gi-EF, 5.7GiI-E, 5.7GXi-F, 5.7GXi-FF, 5.7GXiI-F, 5.7OSi-D, 5.7OSi-DF, 5.7OSXi-D, 5.7OSXi-DF

Motor and Transmission Mounts, HSW630D

218

5.7GiI-E, 5.7GXiI-F REF PART NO. QTY 1 3863314 2 Bracket 2 3860582 6 Flange screw 3 3860499 2 Screw 4 3857181 2 Flange lock nut 5 3807621 2 Anchorage 6 (955860) 4 Hexagon nut 7 941914 2 Spring washer 8 3863365 4 Pin 9 3857588 2 Washer 10 3858534 2 Engine mounting 11 (3853558) 4 Screw 12 3847697 2 Screw 13 946175 2 Flange nut 14 3858470 2 Engine pad 15 (955860) 4 Hexagon nut 16 941914 2 Spring washer 17 955902 2 Washer

7744410_G6A- 218- 54171755

DESCRIPTION

NOTES

Obsolete part Obsolete part

Obsolete part

Obsolete part Obsolete part

54578

5.7Gi-E, 5.7Gi-EF, 5.7GiI-E, 5.7GXi-F, 5.7GXi-FF, 5.7GXiI-F, 5.7OSi-D, 5.7OSi-DF, 5.7OSXi-D, 5.7OSXi-DF

Upd:1/7/2022

Motor and Transmission Mounts, HSW630V

218 5.7GiI-E, 5.7GXiI-F

Upd:1/7/2022

54580

7744410_G6A -218 -54171756

5.7Gi-E, 5.7Gi-EF, 5.7GiI-E, 5.7GXi-F, 5.7GXi-FF, 5.7GXiI-F, 5.7OSi-D, 5.7OSi-DF, 5.7OSXi-D, 5.7OSXi-DF

Motor and Transmission Mounts, HSW630V

218

5.7GiI-E, 5.7GXiI-F REF PART NO. QTY 1 3863314 2 Bracket 2 3860582 6 Flange screw 3 3860499 2 Screw 4 3857181 2 Flange lock nut 5 857251 2 Rubber cushion 6 (955860) 4 Hexagon nut 7 941914 2 Spring washer 8 3863365 4 Pin 9 3857588 2 Washer 10 3858473 2 Engine mounting 11 965191 8 Flange screw 12 3847697 2 Screw 13 946175 2 Flange nut 14 3858470 2 Engine pad 15 (955860) 4 Hexagon nut 16 941914 2 Spring washer 17 955902 2 Washer

7744410_G6A- 218- 54171756

DESCRIPTION

NOTES

Obsolete part Obsolete part

Obsolete part Obsolete part

54580

5.7Gi-E, 5.7Gi-EF, 5.7GiI-E, 5.7GXi-F, 5.7GXi-FF, 5.7GXiI-F, 5.7OSi-D, 5.7OSi-DF, 5.7OSXi-D, 5.7OSXi-DF

Upd:1/7/2022

Motor Mounts

218 5.7Gi-E, 5.7Gi-EF, 5.7GXi-F, 5.7GXi-FF, 5.7OSi-D, 5.7OSi-DF, 5.7OSXi-D, 5.7OSXi-DF

Upd:1/7/2022

46953

7744410_G6A -218 -54169632

5.7Gi-E, 5.7Gi-EF, 5.7GiI-E, 5.7GXi-F, 5.7GXi-FF, 5.7GXiI-F, 5.7OSi-D, 5.7OSi-DF, 5.7OSXi-D, 5.7OSXi-DF

Motor Mounts

218

5.7Gi-E, 5.7Gi-EF, 5.7GXi-F, 5.7GXi-FF, 5.7OSi-D, 5.7OSi-DF, 5.7OSXi-D, 5.7OSXi-DF REF PART NO. QTY 1 3818718 2 Bracket 2 3860582 6 Flange screw 3 3852566 2 Bolt 4 3852428 2 Washer 5 3853805 2 Rubber cushion 6 3852433 2 Washer 7 3852021 6 Nut 8 3852090 2 Tab washer 9 3862657 2 Nut 10 3852540 2 Washer 11 959968 4 Hexagon screw 12 980933 4 Washer 13 3852539 2 Square nut 14 3852622 2 Washer 15 3853806 2 Rubber cushion 16 3852542 2 Washer 17 3587962 2 Hexagon screw

7744410_G6A- 218- 54169632

DESCRIPTION

46953

5.7Gi-E, 5.7Gi-EF, 5.7GiI-E, 5.7GXi-F, 5.7GXi-FF, 5.7GXiI-F, 5.7OSi-D, 5.7OSi-DF, 5.7OSXi-D, 5.7OSXi-DF

Upd:1/7/2022

Fuel System

230 5.7GiI-E, 5.7GXiI-F

9

11 10

12 14 4

13 13 15

1 8

5 16 17

3 7

2

6

19 27

23

20

18 22

28 25

25 21

26 24 25

Upd:1/7/2022

54593

7744410_G6A -230 -54171701

5.7Gi-E, 5.7Gi-EF, 5.7GiI-E, 5.7GXi-F, 5.7GXi-FF, 5.7GXiI-F, 5.7OSi-D, 5.7OSi-DF, 5.7OSXi-D, 5.7OSXi-DF

Fuel System

230

5.7GiI-E, 5.7GXiI-F REF PART NO. QTY DESCRIPTION 1 3861355 1 Pump 3588865 1 Fuel pump kit 2 3862228 1 Fuel filter 3 (3861396) 4 Rubber bushing 4 3857816 1 Bushing 5 3861043 1 Bracket 6 3857146 3 Flange screw 7 3860834 2 Flange screw 8 3860834 2 Flange screw 9 3861369 1 Fuel hose 10 3850424 1 O-ring 11 3861370 1 Fuel hose 12 3850423 1 O-ring 13 3860413 2 Hose clamp 14 3860284 1 Hose 15 3860290 1 Nipple 16 16218 1 Elbow nipple 17 3861926 1 Tube fitting 18 3858966 1 Fuel pipe 19 3858972 1 Cap 20 3858971 1 Valve 21 3858967 1 Governor 22 3858968 1 Clip 23 3858974 1 Hose 24 3858969 8 Injector 25 3858981 X O-ring 26 3858970 8 Retainer 27 3858973 4 Bolt 28 3858532 X Cover 3861999 X Cover

7744410_G6A- 230- 54171701

NOTES High pressure pump Obsolete part

Includes 16 o-rings for injectors and 2 o-rings for pressure regulator.

W=0.465'' (11.8mm) W=0.300'' (7.6mm)

54593

5.7Gi-E, 5.7Gi-EF, 5.7GiI-E, 5.7GXi-F, 5.7GXi-FF, 5.7GXiI-F, 5.7OSi-D, 5.7OSi-DF, 5.7OSXi-D, 5.7OSXi-DF

Upd:1/7/2022

Fuel System

230 5.7Gi-E, 5.7Gi-EF, 5.7GXi-F, 5.7GXi-FF, 5.7OSi-D, 5.7OSi-DF, 5.7OSXi-D, 5.7OSXi-DF

11

13

12

16 14 15

15 4

17

1

18

10

19

5 7

6

8 3 9

2

21 22 29

25 20 24

27

27 30

23

28 26 27

Upd:1/7/2022

54594

7744410_G6A -230 -54169637

5.7Gi-E, 5.7Gi-EF, 5.7GiI-E, 5.7GXi-F, 5.7GXi-FF, 5.7GXiI-F, 5.7OSi-D, 5.7OSi-DF, 5.7OSXi-D, 5.7OSXi-DF

Fuel System

230

5.7Gi-E, 5.7Gi-EF, 5.7GXi-F, 5.7GXi-FF, 5.7OSi-D, 5.7OSi-DF, 5.7OSXi-D, 5.7OSXi-DF REF PART NO. QTY DESCRIPTION 1 3861355 1 Pump 3588865 1 Fuel pump kit 2 3862228 1 Fuel filter 3 (3861396) 4 Rubber bushing 4 3857816 1 Bushing 5 3861031 1 Bracket 6 3860928 2 Stud 7 3860538 2 Spring clip, speed 8 3853404 2 Nut 9 982702 2 Flange screw 10 982702 2 Flange screw 946472 2 Flange screw 11 3862635 1 Fuel hose 12 3850424 1 O-ring 13 3862634 1 Fuel hose 14 3850423 1 O-ring 15 3860413 2 Hose clamp 16 3862561 1 Hose 17 3860290 1 Nipple 18 16218 1 Elbow nipple 19 3861926 1 Tube fitting 20 3858966 1 Fuel pipe 21 3858972 1 Cap 22 3858971 1 Valve 23 3858967 1 Governor 24 3858968 1 Clip 25 3858974 1 Hose 26 3858969 8 Injector 27 3858981 X O-ring 28 3858970 8 Retainer 29 3858973 4 Bolt 30 3858532 X Cover 3861999 X Cover

7744410_G6A- 230- 54169637

NOTES High pressure pump Obsolete part

Sea water cooling Fresh water cooling

Includes 16 o-rings for injectors and 2 o-rings for pressure regulator.

W=0.465'' (11.8mm) W=0.300'' (7.6mm)

54594

5.7Gi-E, 5.7Gi-EF, 5.7GiI-E, 5.7GXi-F, 5.7GXi-FF, 5.7GXiI-F, 5.7OSi-D, 5.7OSi-DF, 5.7OSXi-D, 5.7OSXi-DF

Upd:1/7/2022

Exhaust

251 5.7OSi-D, 5.7OSi-DF, 5.7OSXi-D, 5.7OSXi-DF

4

7 9 10

5

6

9 8

2

1 2 3

11 17 18

14 15

12 19

13 20

16

19

23

24

21

25

26 22

27

Upd:1/7/2022

54450

7744410_G6A -251 -54171765

5.7Gi-E, 5.7Gi-EF, 5.7GiI-E, 5.7GXi-F, 5.7GXi-FF, 5.7GXiI-F, 5.7OSi-D, 5.7OSi-DF, 5.7OSXi-D, 5.7OSXi-DF

Exhaust

251

5.7OSi-D, 5.7OSi-DF, 5.7OSXi-D, 5.7OSXi-DF REF PART NO. QTY 1 3863061 2 Exhaust pipe kit 2 3850740 4 Plug 3 3853597 1 Elbow 4 3852830 8 Screw 5 3852002 8 Tab washer 6 980933 8 Washer 7 3808361 8 Flange screw 8 3862500 2 Temperature sensor 9 3863443 8 Hose clamp 10 3852696 2 Hose 11 3863191 1 Gasket kit 2 Gasket 12 3857723 2 Exhaust manifold 13 3852538 2 Elbow 14 3858291 2 Reduction sleeve 15 3850802 2 Plug 16 3857184 12 Flange screw 17 3852468 2 Gasket 18 3863189 2 Elbow 19 3863442 8 Hose clamp 20 3852741 2 Hose 21 3858873 1 Exhaust pipe 22 946752 4 Flange screw 23 3587651 1 Kit 24 3862627 X Elbow 25 3850740 X Plug 26 3850999 X Plug 27 3863191 X Gasket kit 2 Gasket

7744410_G6A- 251- 54171765

DESCRIPTION

NOTES

Earlier prod.

Earlier prod.

Earlier prod.

Late type

3.00'' (76mm)

54450

5.7Gi-E, 5.7Gi-EF, 5.7GiI-E, 5.7GXi-F, 5.7GXi-FF, 5.7GXiI-F, 5.7OSi-D, 5.7OSi-DF, 5.7OSXi-D, 5.7OSXi-DF

Upd:1/7/2022

Exhaust

251 5.7Gi-E, 5.7Gi-EF, 5.7GXi-F, 5.7GXi-FF

4

7 9 10

5

6

9 8

2

1 2 3

11 17 18

14 15

12 19

13 20

16

19

23

24

21

25

26 22

27

Upd:1/7/2022

54450

7744410_G6A -251 -54169650

5.7Gi-E, 5.7Gi-EF, 5.7GiI-E, 5.7GXi-F, 5.7GXi-FF, 5.7GXiI-F, 5.7OSi-D, 5.7OSi-DF, 5.7OSXi-D, 5.7OSXi-DF

Exhaust

251

5.7Gi-E, 5.7Gi-EF, 5.7GXi-F, 5.7GXi-FF REF PART NO. QTY 1 3863061 2 Exhaust pipe kit 2 3850740 4 Plug 3 3853597 1 Elbow 4 3852830 8 Screw 5 3852002 8 Tab washer 6 980933 8 Washer 7 3808361 8 Flange screw 8 3862500 2 Temperature sensor 9 3863443 8 Hose clamp 10 3852696 2 Hose 11 3863191 1 Gasket kit 2 Gasket 12 3857723 2 Exhaust manifold 13 3852538 2 Elbow 14 3858291 2 Reduction sleeve 15 3850802 2 Plug 16 3857184 12 Flange screw 17 3852468 2 Gasket 18 3863189 2 Elbow 19 3863442 8 Hose clamp 20 3852741 2 Hose 21 3858873 1 Exhaust pipe 22 3855472 4 Flange screw 23 3587651 1 Kit 24 3862627 X Elbow 25 3850740 X Plug 26 3850999 X Plug 27 3863191 X Gasket kit 2 Gasket

7744410_G6A- 251- 54169650

DESCRIPTION

NOTES

Earlier prod.

Earlier prod.

Earlier prod.

Late type

3.00'' (76mm)

54450

5.7Gi-E, 5.7Gi-EF, 5.7GiI-E, 5.7GXi-F, 5.7GXi-FF, 5.7GXiI-F, 5.7OSi-D, 5.7OSi-DF, 5.7OSXi-D, 5.7OSXi-DF

Upd:1/7/2022

Exhaust, Early

251 5.7GiI-E, 5.7GXiI-F

8

4 9 8 7

5

6

2 1 2 3

10 16 13 14

11

12 15 17

20

18

21 19 22

23

Upd:1/7/2022

54545

7744410_G6A -251 -54169797

5.7Gi-E, 5.7Gi-EF, 5.7GiI-E, 5.7GXi-F, 5.7GXi-FF, 5.7GXiI-F, 5.7OSi-D, 5.7OSi-DF, 5.7OSXi-D, 5.7OSXi-DF

Exhaust, Early

251

5.7GiI-E, 5.7GXiI-F REF PART NO. QTY 1 3863061 2 Exhaust pipe kit 2 3850740 4 Plug 3 3853597 1 Elbow 4 3852830 8 Screw 5 3852002 8 Tab washer 6 980933 8 Washer 7 3862500 2 Temperature sensor 8 3863443 8 Hose clamp 9 3852696 2 Hose 10 3863191 1 Gasket kit 2 Gasket 11 3857723 2 Exhaust manifold 12 3852538 2 Elbow 13 3858291 2 Reduction sleeve 14 3850802 2 Plug 15 3857184 12 Flange screw 16 3852468 2 Gasket 17 3863189 2 Elbow 18 3863442 8 Hose clamp 19 3852741 2 Hose 20 3862904 X Elbow 21 3850740 2 Plug 22 3850999 2 Plug 23 3863191 X Gasket kit 2 Gasket

7744410_G6A- 251- 54169797

DESCRIPTION

NOTES

3.00'' (76mm)

54545

5.7Gi-E, 5.7Gi-EF, 5.7GiI-E, 5.7GXi-F, 5.7GXi-FF, 5.7GXiI-F, 5.7OSi-D, 5.7OSi-DF, 5.7OSXi-D, 5.7OSXi-DF

Upd:1/7/2022

Exhaust, Later

251 5.7GiI-E, 5.7GXiI-F

7

4 7

6

8

5 2

1 2 3

9 15 12 13

10

11 14

16

17

18

19

Upd:1/7/2022

54551

7744410_G6A -251 -54171766

5.7Gi-E, 5.7Gi-EF, 5.7GiI-E, 5.7GXi-F, 5.7GXi-FF, 5.7GXiI-F, 5.7OSi-D, 5.7OSi-DF, 5.7OSXi-D, 5.7OSXi-DF

Exhaust, Later

251

5.7GiI-E, 5.7GXiI-F REF PART NO. QTY 1 3863061 2 Exhaust pipe kit 2 3850740 4 Plug 3 3853597 1 Elbow 4 3808361 8 Flange screw 5 3862500 2 Temperature sensor 6 3588016 9 Baffle plate 7 X Clamp 8 X Hose, exhaust 9 3863191 1 Gasket kit 2 Gasket 10 3857723 2 Exhaust manifold 11 3852538 2 Elbow 12 3858291 2 Reduction sleeve 13 3850802 2 Plug 14 3857184 12 Flange screw 15 3852468 2 Gasket 16 3862904 X Elbow 17 3850740 2 Plug 18 3850999 2 Plug 19 3863191 X Gasket kit 2 Gasket

7744410_G6A- 251- 54171766

DESCRIPTION

NOTES

3.00'' (76mm)

54551

5.7Gi-E, 5.7Gi-EF, 5.7GiI-E, 5.7GXi-F, 5.7GXi-FF, 5.7GXiI-F, 5.7OSi-D, 5.7OSi-DF, 5.7OSXi-D, 5.7OSXi-DF

Upd:1/7/2022

Intake Manifold: 5.7GXiI-F

251

5.7Gi-E, 5.7Gi-EF, 5.7GiI-E, 5.7GXi-F, 5.7GXi-FF, 5.7OSi-D, 5.7OSi-DF, 5.7OSXi-D, 5.7OSXi-DF

2 5

3 4

1 6

7

8

9

8

9

10

11

12 Upd:1/7/2022

45149

7744410_G6A -251 -54169818

5.7Gi-E, 5.7Gi-EF, 5.7GiI-E, 5.7GXi-F, 5.7GXi-FF, 5.7GXiI-F, 5.7OSi-D, 5.7OSi-DF, 5.7OSXi-D, 5.7OSXi-DF

Intake Manifold: 5.7GXiI-F

251

5.7Gi-E, 5.7Gi-EF, 5.7GiI-E, 5.7GXi-F, 5.7GXi-FF, 5.7OSi-D, 5.7OSi-DF, 5.7OSXi-D, 5.7OSXi-DF REF PART NO. QTY 1 3858958 1 Inlet pipe 2 3858974 1 Hose 3 3858973 1 Bolt 4 3858987 1 Sensor 5 3858989 1 Hose 6 3858961 10 Bolt 7 3858960 1 Intake gasket 8 3858982 4 Bolt 9 (3858962) 2 Bracket 10 3861980 8 Screw 11 3858959 1 Inlet pipe 12 3857662 1 Intake gasket kit

7744410_G6A- 251- 54169818

DESCRIPTION

SEE SEC.

NOTES

54169737

MAT/MAP

Obsolete part

45149

5.7Gi-E, 5.7Gi-EF, 5.7GiI-E, 5.7GXi-F, 5.7GXi-FF, 5.7GXiI-F, 5.7OSi-D, 5.7OSi-DF, 5.7OSXi-D, 5.7OSXi-DF

Upd:1/7/2022

Throttle Body

256 5.7GXiI-F

Upd:1/7/2022

45148

7744410_G6A -256 -54171711

5.7Gi-E, 5.7Gi-EF, 5.7GiI-E, 5.7GXi-F, 5.7GXi-FF, 5.7GXiI-F, 5.7OSi-D, 5.7OSi-DF, 5.7OSXi-D, 5.7OSXi-DF

Throttle Body

256

5.7GXiI-F REF PART NO. QTY 1 (3858963) 1 Body 2 3843750 1 Sensor 3 (3858054) 1 O-ring 4 3857487 1 Sensor, throttle position 5 1 O-ring 6 (3857693) 1 Screw 7 (3859010) 2 Spacer 8 (3858965) 1 Gasket 9 3854743 1 Pin 10 3852118 1 Nut 11 (3852019) 1 Retainer 12 (3850266) 1 Anchor 13 (3852048) 1 Screw 14 3854744 1 Nut 15 3850941 1 Adapter 16 3852193 1 Washer 17 3852052 1 Split pin 18 X Cable 19 3861927 2 Stud 20 983643 3 Flange screw 21 3862020 1 Bracket 22 3861759 1 Flame shield 23 3862463 3 Nut 24 3858964 3 Stud 25 1 Washer 26 3861894 1 Decal 27 (3861746) 1 Cover 28 3859006 2 Grommet 29 3859005 2 Grommet 30 3861747 1 Cover

7744410_G6A- 256- 54171711

DESCRIPTION

NOTES

Obsolete part

Obsolete part Obsolete part

Obsolete part

5.7GXi

45148

5.7Gi-E, 5.7Gi-EF, 5.7GiI-E, 5.7GXi-F, 5.7GXi-FF, 5.7GXiI-F, 5.7OSi-D, 5.7OSi-DF, 5.7OSXi-D, 5.7OSXi-DF

Upd:1/7/2022

Throttle Body

256 5.7GiI-E

Upd:1/7/2022

45148

7744410_G6A -256 -54171710

5.7Gi-E, 5.7Gi-EF, 5.7GiI-E, 5.7GXi-F, 5.7GXi-FF, 5.7GXiI-F, 5.7OSi-D, 5.7OSi-DF, 5.7OSXi-D, 5.7OSXi-DF

Throttle Body

256

5.7GiI-E REF PART NO. QTY 1 (3858963) 1 Body 2 3843750 1 Sensor 3 (3858054) 1 O-ring 4 3857487 1 Sensor, throttle position 5 1 O-ring 6 (3857693) 1 Screw 7 (3859010) 2 Spacer 8 (3858965) 1 Gasket 9 3854743 1 Pin 10 3852118 1 Nut 11 (3852019) 1 Retainer 12 (3850266) 1 Anchor 13 (3852048) 1 Screw 14 3854744 1 Nut 15 3850941 1 Adapter 16 3852193 1 Washer 17 3852052 1 Split pin 18 X Cable 19 3861927 2 Stud 20 983643 3 Flange screw 21 3862020 1 Bracket 22 3861759 1 Flame shield 23 3862463 3 Nut 24 3858964 3 Stud 25 1 Washer 26 3861892 1 Decal 27 (3861746) 1 Cover 28 3859006 2 Grommet 29 3859005 2 Grommet 30 3861747 1 Cover

7744410_G6A- 256- 54171710

DESCRIPTION

NOTES

Obsolete part

Obsolete part Obsolete part

Obsolete part

5.7Gi

45148

5.7Gi-E, 5.7Gi-EF, 5.7GiI-E, 5.7GXi-F, 5.7GXi-FF, 5.7GXiI-F, 5.7OSi-D, 5.7OSi-DF, 5.7OSXi-D, 5.7OSXi-DF

Upd:1/7/2022

Throttle Body

256 5.7OSXi-D, 5.7OSXi-DF

Upd:1/7/2022

45148

7744410_G6A -256 -54171709

5.7Gi-E, 5.7Gi-EF, 5.7GiI-E, 5.7GXi-F, 5.7GXi-FF, 5.7GXiI-F, 5.7OSi-D, 5.7OSi-DF, 5.7OSXi-D, 5.7OSXi-DF

Throttle Body

256

5.7OSXi-D, 5.7OSXi-DF REF PART NO. QTY 1 (3858963) 1 Body 2 3843750 1 Sensor 3 (3858054) 1 O-ring 4 3857487 1 Sensor, throttle position 5 1 O-ring 6 (3857693) 1 Screw 7 (3859010) 2 Spacer 8 (3858965) 1 Gasket 9 3854743 1 Pin 10 3852118 1 Nut 11 (3852019) 1 Retainer 12 (3850266) 1 Anchor 13 (3852048) 1 Screw 14 3854744 1 Nut 15 3850941 1 Adapter 16 3852193 1 Washer 17 3852052 1 Split pin 18 X Cable 19 3861927 2 Stud 20 983643 3 Flange screw 21 3861743 1 Bracket 22 3861759 1 Flame shield 23 3862463 3 Nut 24 3858964 3 Stud 25 1 Washer 26 3862096 1 Decal 27 (3861746) 1 Cover 28 3859006 2 Grommet 29 3859005 2 Grommet 30 3861747 1 Cover

7744410_G6A- 256- 54171709

DESCRIPTION

NOTES

Obsolete part

Obsolete part Obsolete part

Obsolete part

5.7OSXi

45148

5.7Gi-E, 5.7Gi-EF, 5.7GiI-E, 5.7GXi-F, 5.7GXi-FF, 5.7GXiI-F, 5.7OSi-D, 5.7OSi-DF, 5.7OSXi-D, 5.7OSXi-DF

Upd:1/7/2022

Throttle Body

256 5.7OSi-D, 5.7OSi-DF

Upd:1/7/2022

45148

7744410_G6A -256 -54171708

5.7Gi-E, 5.7Gi-EF, 5.7GiI-E, 5.7GXi-F, 5.7GXi-FF, 5.7GXiI-F, 5.7OSi-D, 5.7OSi-DF, 5.7OSXi-D, 5.7OSXi-DF

Throttle Body

256

5.7OSi-D, 5.7OSi-DF REF PART NO. QTY 1 (3858963) 1 Body 2 3843750 1 Sensor 3 (3858054) 1 O-ring 4 3857487 1 Sensor, throttle position 5 1 O-ring 6 (3857693) 1 Screw 7 (3859010) 2 Spacer 8 (3858965) 1 Gasket 9 3854743 1 Pin 10 3852118 1 Nut 11 (3852019) 1 Retainer 12 (3850266) 1 Anchor 13 (3852048) 1 Screw 14 3854744 1 Nut 15 3850941 1 Adapter 16 3852193 1 Washer 17 3852052 1 Split pin 18 X Cable 19 3861927 2 Stud 20 983643 3 Flange screw 21 3861743 1 Bracket 22 3861759 1 Flame shield 23 3862463 3 Nut 24 3858964 3 Stud 25 1 Washer 26 3862064 1 Decal 27 (3861746) 1 Cover 28 3859006 2 Grommet 29 3859005 2 Grommet 30 3861747 1 Cover

7744410_G6A- 256- 54171708

DESCRIPTION

NOTES

Obsolete part

Obsolete part Obsolete part

Obsolete part

5.7OSi

45148

5.7Gi-E, 5.7Gi-EF, 5.7GiI-E, 5.7GXi-F, 5.7GXi-FF, 5.7GXiI-F, 5.7OSi-D, 5.7OSi-DF, 5.7OSXi-D, 5.7OSXi-DF

Upd:1/7/2022

Throttle Body

256 5.7GXi-F, 5.7GXi-FF

Upd:1/7/2022

45148

7744410_G6A -256 -54171706

5.7Gi-E, 5.7Gi-EF, 5.7GiI-E, 5.7GXi-F, 5.7GXi-FF, 5.7GXiI-F, 5.7OSi-D, 5.7OSi-DF, 5.7OSXi-D, 5.7OSXi-DF

Throttle Body

256

5.7GXi-F, 5.7GXi-FF REF PART NO. QTY 1 (3858963) 1 Body 2 3843750 1 Sensor 3 (3858054) 1 O-ring 4 3857487 1 Sensor, throttle position 5 1 O-ring 6 (3857693) 1 Screw 7 (3859010) 2 Spacer 8 (3858965) 1 Gasket 9 3854743 1 Pin 10 3852118 1 Nut 11 (3852019) 1 Retainer 12 (3850266) 1 Anchor 13 (3852048) 1 Screw 14 3854744 1 Nut 15 3850941 1 Adapter 16 3852193 1 Washer 17 3852052 1 Split pin 18 X Cable 19 3861927 2 Stud 20 983643 3 Flange screw 21 3861743 1 Bracket 22 3861759 1 Flame shield 23 3862463 3 Nut 24 3858964 3 Stud 25 1 Washer 26 3861894 1 Decal 27 (3861746) 1 Cover 28 3859006 2 Grommet 29 3859005 2 Grommet 30 3861747 1 Cover

7744410_G6A- 256- 54171706

DESCRIPTION

NOTES

Obsolete part

Obsolete part Obsolete part

Obsolete part

5.7GXi

45148

5.7Gi-E, 5.7Gi-EF, 5.7GiI-E, 5.7GXi-F, 5.7GXi-FF, 5.7GXiI-F, 5.7OSi-D, 5.7OSi-DF, 5.7OSXi-D, 5.7OSXi-DF

Upd:1/7/2022

Throttle Body

256 5.7Gi-E, 5.7Gi-EF

Upd:1/7/2022

45148

7744410_G6A -256 -54171705

5.7Gi-E, 5.7Gi-EF, 5.7GiI-E, 5.7GXi-F, 5.7GXi-FF, 5.7GXiI-F, 5.7OSi-D, 5.7OSi-DF, 5.7OSXi-D, 5.7OSXi-DF

Throttle Body

256

5.7Gi-E, 5.7Gi-EF REF PART NO. QTY 1 (3858963) 1 Body 2 3843750 1 Sensor 3 (3858054) 1 O-ring 4 3857487 1 Sensor, throttle position 5 1 O-ring 6 (3857693) 1 Screw 7 (3859010) 2 Spacer 8 (3858965) 1 Gasket 9 3854743 1 Pin 10 3852118 1 Nut 11 (3852019) 1 Retainer 12 (3850266) 1 Anchor 13 (3852048) 1 Screw 14 3854744 1 Nut 15 3850941 1 Adapter 16 3852193 1 Washer 17 3852052 1 Split pin 18 X Cable 19 3861927 2 Stud 20 983643 3 Flange screw 21 3861743 1 Bracket 22 3861759 1 Flame shield 23 3862463 3 Nut 24 3858964 3 Stud 25 1 Washer 26 3861892 1 Decal 27 (3861746) 1 Cover 28 3859006 2 Grommet 29 3859005 2 Grommet 30 3861747 1 Cover

7744410_G6A- 256- 54171705

DESCRIPTION

NOTES

Obsolete part

Obsolete part Obsolete part

Obsolete part

5.7Gi

45148

5.7Gi-E, 5.7Gi-EF, 5.7GiI-E, 5.7GXi-F, 5.7GXi-FF, 5.7GXiI-F, 5.7OSi-D, 5.7OSi-DF, 5.7OSXi-D, 5.7OSXi-DF

Upd:1/7/2022

Heat Exchanger, Inboard with Freshwater Cooling

261 5.7GiI-E, 5.7GXiI-F

1

25

18

22

20

21

19

18

23

24

21 18 17 18 18 15 15

2 3

7

16 7

8

10

9

11 4

12

5 6

Upd:1/7/2022

14

13

54564

7744410_G6A -261 -54169759

5.7Gi-E, 5.7Gi-EF, 5.7GiI-E, 5.7GXi-F, 5.7GXi-FF, 5.7GXiI-F, 5.7OSi-D, 5.7OSi-DF, 5.7OSXi-D, 5.7OSXi-DF

Heat Exchanger, Inboard with Freshwater Cooling

261

5.7GiI-E, 5.7GXiI-F REF PART NO. QTY 1 1 Kit, freshwater cooling 2 3861471 1 Heat exchanger 3 3858995 1 Anode 4 3858993 2 Gasket 5 3858992 2 Cover 6 3858994 2 Screw 7 3863443 2 Hose clamp 8 3861453 1 Gasket 9 3860286 2 Stud 10 3861475 1 Bracket 11 3861476 1 Bracket 12 3861544 1 Bracket 13 980933 2 Washer 14 3853404 2 Nut 15 3863440 2 Hose clamp 16 3861474 1 Hose 17 3860587 1 Hose 18 3863439 5 Hose clamp 19 3860588 1 Hose 20 3861472 1 Hose 21 3863438 2 Hose clamp 22 3861678 1 Hose 23 3860413 1 Hose clamp 24 3861485 1 Hose 3863069 1 Hose 25 3863439 1 Hose clamp

7744410_G6A- 261- 54169759

DESCRIPTION

NOTES Obsolete part

Port exhaust manifold Starboard exhaust manifold

Fuel pump Inboard V-drive

54564

5.7Gi-E, 5.7Gi-EF, 5.7GiI-E, 5.7GXi-F, 5.7GXi-FF, 5.7GXiI-F, 5.7OSi-D, 5.7OSi-DF, 5.7OSXi-D, 5.7OSXi-DF

Upd:1/7/2022

Heat Exchanger, Sterndrive with Freshwater Cooling

261 5.7Gi-EF, 5.7GXi-FF, 5.7OSi-DF, 5.7OSXi-DF

1 31 2 26 18 21

23

22

19

3 5

25

4

24

18

22 6 18 20

27

18 15

1

17

7

16 7

8

10

9

11 29

28

12 30

14

13

30

30 23

Upd:1/7/2022

45135

7744410_G6A -261 -54169690

5.7Gi-E, 5.7Gi-EF, 5.7GiI-E, 5.7GXi-F, 5.7GXi-FF, 5.7GXiI-F, 5.7OSi-D, 5.7OSi-DF, 5.7OSXi-D, 5.7OSXi-DF

Heat Exchanger, Sterndrive with Freshwater Cooling

261

5.7Gi-EF, 5.7GXi-FF, 5.7OSi-DF, 5.7OSXi-DF REF PART NO. QTY 1 3861471 1 Heat exchanger 2 3858995 1 Anode 3 3858993 2 Gasket 4 983191 2 O-ring 5 3858992 2 Cover 6 3858994 2 Screw 7 3863443 2 Hose clamp, screw 8 3861453 1 Gasket 9 3860286 2 Stud 10 3861475 1 Bracket 11 3861476 1 Bracket 12 3861544 1 Bracket 13 980933 2 Washer 14 3853404 2 Nut 15 982717 1 Hose clamp 16 3861474 1 Hose 17 3863440 1 Hose clamp 18 982714 4 Hose clamp 19 3860588 1 Hose 20 3860587 1 Hose 21 3861472 1 Hose 22 3863438 2 Hose clamp 23 3860590 1 Hose 24 (982643) 1 Hose clamp 25 3861485 1 Hose 26 3863439 1 Hose clamp 27 (982967) 1 Hose clamp 28 1 Fuel pump 29 3862550 1 Hose 30 3860413 3 Hose clamp 31 3861999 X Cover

7744410_G6A- 261- 54169690

DESCRIPTION

SEE SEC.

NOTES

Starboard exhaust manifold Port exhaust manifold

Fuel pump Expansion tank Obsolete part 54169637

W=0.300'' (7.6mm)

45135

5.7Gi-E, 5.7Gi-EF, 5.7GiI-E, 5.7GXi-F, 5.7GXi-FF, 5.7GXiI-F, 5.7OSi-D, 5.7OSi-DF, 5.7OSXi-D, 5.7OSXi-DF

Upd:1/7/2022

Circulation Pump and Thermostat

262 5.7GiI-E, 5.7GXiI-F

Upd:1/7/2022

54556

7744410_G6A -262 -54169702

5.7Gi-E, 5.7Gi-EF, 5.7GiI-E, 5.7GXi-F, 5.7GXi-FF, 5.7GXiI-F, 5.7OSi-D, 5.7OSi-DF, 5.7OSXi-D, 5.7OSXi-DF

Circulation Pump and Thermostat

262

5.7GiI-E, 5.7GXiI-F REF PART NO. QTY 1 3863086 1 Thermostat housing 2 3862835 1 Thermostat 3 983944 1 O-ring 4 3852111 1 Gasket 5 968842 1 Flange screw 6 3862649 1 Plug 7 945444 1 Flange screw 8 3853597 1 Elbow 9 3860413 4 Hose clamp 10 3862550 1 Hose 11 3860588 1 Hose 12 3862536 1 Hose 13 3863439 2 Hose clamp 14 (982715) 2 Hose clamp 15 3862538 1 Hose 16 3863445 1 Hose clamp 17 3862762 1 Hose 18 3863438 2 Hose clamp 19 3853850 1 Circulation pump 20 3852477 2 Gasket 21 3856147 2 Stud 22 3853403 1 Nut retainer 23 (3856137) 1 Bolt 24 3856136 1 Bolt 25 3860083 1 Pulley 26 3863054 4 Flange screw 27 1 Fuel pump 28 3861533 1 Hose 29 3861999 4 Cover

7744410_G6A- 262- 54169702

DESCRIPTION

SEE SEC.

NOTES

Obsolete part

Obsolete part

54169637 W=0.300'' (7.6mm)

54556

5.7Gi-E, 5.7Gi-EF, 5.7GiI-E, 5.7GXi-F, 5.7GXi-FF, 5.7GXiI-F, 5.7OSi-D, 5.7OSi-DF, 5.7OSXi-D, 5.7OSXi-DF

Upd:1/7/2022

Circulation Pump and Thermostat

262 5.7Gi-E, 5.7GXi-F, 5.7OSi-D, 5.7OSXi-D

Upd:1/7/2022

45138

7744410_G6A -262 -54169701

5.7Gi-E, 5.7Gi-EF, 5.7GiI-E, 5.7GXi-F, 5.7GXi-FF, 5.7GXiI-F, 5.7OSi-D, 5.7OSi-DF, 5.7OSXi-D, 5.7OSXi-DF

Circulation Pump and Thermostat

262

5.7Gi-E, 5.7GXi-F, 5.7OSi-D, 5.7OSXi-D REF PART NO. QTY 1 3863086 1 Thermostat housing 2 3862835 1 Thermostat 3 983944 1 O-ring 4 3852111 1 Gasket 5 968842 1 Flange screw 6 3862649 1 Plug 7 945444 1 Flange screw 8 3853597 1 Elbow 9 3860413 4 Hose clamp 10 3862550 2 Hose 11 3860588 1 Hose 12 3862536 1 Hose 13 3863439 2 Hose clamp 14 (982715) 2 Hose clamp 15 3862538 1 Hose 16 3863445 1 Hose clamp 17 3862523 1 Hose 18 3863438 2 Hose clamp 19 3853850 1 Circulation pump 20 3852477 2 Gasket 21 3856147 2 Stud 22 3853403 1 Nut retainer 23 (3856137) 1 Bolt 24 3856136 1 Bolt 25 3860083 1 Pulley 26 3853390 4 Screw 27 1 Fuel pump 28 3861999 4 Cover

7744410_G6A- 262- 54169701

DESCRIPTION

SEE SEC.

NOTES

Obsolete part

Obsolete part

54169637 W=0.300'' (7.6mm)

45138

5.7Gi-E, 5.7Gi-EF, 5.7GiI-E, 5.7GXi-F, 5.7GXi-FF, 5.7GXiI-F, 5.7OSi-D, 5.7OSi-DF, 5.7OSXi-D, 5.7OSXi-DF

Upd:1/7/2022

Circulation Pump and Thermostat Housing, Freshwater Cooling

262

5.7Gi-EF, 5.7GXi-FF, 5.7OSi-DF, 5.7OSXi-DF

3 6

2

10

5 6

8

1

9

3

7 30 11

4 13 15 12 29

14 16 18

30

17

11

20 19 21 23 24 22

22

25 27 28

26 Upd:1/7/2022

54371

23 7744410_G6A -262 -54169687

5.7Gi-E, 5.7Gi-EF, 5.7GiI-E, 5.7GXi-F, 5.7GXi-FF, 5.7GXiI-F, 5.7OSi-D, 5.7OSi-DF, 5.7OSXi-D, 5.7OSXi-DF

Circulation Pump and Thermostat Housing, Freshwater Cooling

262

5.7Gi-EF, 5.7GXi-FF, 5.7OSi-DF, 5.7OSXi-DF REF PART NO. QTY 1 861105 1 Expansion tank 2 1674083 1 Pressure cap 3 3858552 1 Decal 4 3861849 1 Bracket 5 3860955 1 Hose 6 (982643) 2 Hose clamp 7 3860555 1 Thermostat housing 8 3860585 1 Elbow nipple 9 3860163 1 Flange screw 10 969189 1 Flange screw 11 3852111 2 Gasket 12 3831426 1 Thermostat kit 13 416033 1 Sealing ring 14 3851384 1 Thermostat housing 15 945444 1 Flange screw 16 3861919 1 Lifting eye 17 3861992 1 Hose 18 982716 1 Hose clamp 19 (982715) 1 Hose clamp 20 961611 1 Hose nipple 21 3853850 1 Circulation pump 22 3852477 2 Gasket 23 3856147 2 Stud 24 3853403 1 Nut retainer 25 (3856137) 1 Bolt 26 3856136 1 Bolt 27 3860083 1 Pulley 28 3863054 4 Flange screw 29 3861741 1 Hose 30 3863445 2 Hose clamp

7744410_G6A- 262- 54169687

DESCRIPTION

NOTES

Warning!

Obsolete part

Obsolete part

54371

5.7Gi-E, 5.7Gi-EF, 5.7GiI-E, 5.7GXi-F, 5.7GXi-FF, 5.7GXiI-F, 5.7OSi-D, 5.7OSi-DF, 5.7OSXi-D, 5.7OSXi-DF

Upd:1/7/2022

262

Circulation Pump and Thermostat Housing, Inboard with Freshwater Cooling

5.7GiI-E, 5.7GXiI-F

1

4 6

3

5

2

8 9

7 14 4

6

12 13

10

11 25 15

17 19 16 24

18 20 25 22 21

15

21 23

Upd:1/7/2022

54560

7744410_G6A -262 -54169760

5.7Gi-E, 5.7Gi-EF, 5.7GiI-E, 5.7GXi-F, 5.7GXi-FF, 5.7GXiI-F, 5.7OSi-D, 5.7OSi-DF, 5.7OSXi-D, 5.7OSXi-DF

Circulation Pump and Thermostat Housing, Inboard with Freshwater Cooling

262

5.7GiI-E, 5.7GXiI-F REF PART NO. QTY 1 1 Kit, freshwater cooling 2 861105 1 Expansion tank 3 1674083 1 Pressure cap 4 3858552 1 Decal 5 3860590 1 Hose 6 3860413 5 Hose clamp 7 (3862034) 1 Bracket 8 (3857422) 1 Bracket 9 950004 2 Cross recessed screw 10 942205 2 Lock nut 11 3860555 1 Thermostat housing 12 3860585 1 Elbow nipple 13 3860163 1 Flange screw 14 969189 1 Flange screw 15 3852111 2 Gasket 16 3831426 1 Thermostat kit 17 416033 1 Sealing ring 18 3851384 1 Thermostat housing 19 945444 1 Flange screw 20 3861919 1 Lifting eye 21 3863439 2 Hose clamp 22 3862852 1 Hose 23 983744 1 Hose nipple 24 3863141 1 Hose 25 3863445 2 Hose clamp

7744410_G6A- 262- 54169760

DESCRIPTION

SEE SEC. NOTES 54169759 Obsolete part

Warning!

Obsolete part Obsolete part

54560

5.7Gi-E, 5.7Gi-EF, 5.7GiI-E, 5.7GXi-F, 5.7GXi-FF, 5.7GXiI-F, 5.7OSi-D, 5.7OSi-DF, 5.7OSXi-D, 5.7OSXi-DF

Upd:1/7/2022

Circulation Pump and Thermostat Housing, V-drive with Freshwater Cooling

262 5.7GiI-E, 5.7GXiI-F

4 6

3 1

5

2

8

4 9 7

14 6

10

12 13

11 25 15

17 19 16 24

18 20 25 22 21

15

21 23

Upd:1/7/2022

54555

7744410_G6A -262 -54171767

5.7Gi-E, 5.7Gi-EF, 5.7GiI-E, 5.7GXi-F, 5.7GXi-FF, 5.7GXiI-F, 5.7OSi-D, 5.7OSi-DF, 5.7OSXi-D, 5.7OSXi-DF

Circulation Pump and Thermostat Housing, V-drive with Freshwater Cooling

262

5.7GiI-E, 5.7GXiI-F REF PART NO. QTY 1 1 Kit, freshwater cooling 2 861105 1 Expansion tank 3 1674083 1 Pressure cap 4 3858552 1 Decal 5 3861533 1 Hose 6 3860413 5 Hose clamp 7 (3862035) 1 Bracket 8 (3857422) 1 Bracket 9 950004 2 Cross recessed screw 10 942205 2 Lock nut 11 3860555 1 Thermostat housing 12 3860585 1 Elbow nipple 13 3860163 1 Flange screw 14 969189 1 Flange screw 15 3852111 2 Gasket 16 3831426 1 Thermostat kit 17 416033 1 Sealing ring 18 3851384 1 Thermostat housing 19 945444 1 Flange screw 20 3861919 1 Lifting eye 21 3863439 2 Hose clamp 22 3862852 1 Hose 23 983744 1 Hose nipple 24 3863141 1 Hose 25 3863445 2 Hose clamp

7744410_G6A- 262- 54171767

DESCRIPTION

SEE SEC. NOTES 54169759 Obsolete part

Warning!

Obsolete part Obsolete part

54555

5.7Gi-E, 5.7Gi-EF, 5.7GiI-E, 5.7GXi-F, 5.7GXi-FF, 5.7GXiI-F, 5.7OSi-D, 5.7OSi-DF, 5.7OSXi-D, 5.7OSXi-DF

Upd:1/7/2022

Hot Water Outlet, Freshwater Cooled

266 5.7Gi-EF, 5.7GiI-E, 5.7GXi-FF, 5.7GXiI-F, 5.7OSi-DF, 5.7OSXi-DF

8

9

1

6

9 8

3 2

7 3

5 10

4

3 10

3

6

Upd:1/7/2022

45139

7744410_G6A -266 -54171348

5.7Gi-E, 5.7Gi-EF, 5.7GiI-E, 5.7GXi-F, 5.7GXi-FF, 5.7GXiI-F, 5.7OSi-D, 5.7OSi-DF, 5.7OSXi-D, 5.7OSXi-DF

Hot Water Outlet, Freshwater Cooled

266

5.7Gi-EF, 5.7GiI-E, 5.7GXi-FF, 5.7GXiI-F, 5.7OSi-DF, 5.7OSXi-DF REF PART NO. QTY 1 (3860719) 1 Kit 2 3860613 1 T-nipple 3 3853780 4 Hose clamp 4 969497 1 Hose nipple 5 (3860586) 1 T-nipple 6 1 Hose, expansion tank 7 3860585 1 Elbow nipple 8 3860413 2 Hose clamp 9 1 Hose 10 X Hose, heater

7744410_G6A- 266- 54171348

DESCRIPTION

NOTES Obsolete part

Obsolete part Cut

See page for thermostat housing.

Not included in kit

45139

5.7Gi-E, 5.7Gi-EF, 5.7GiI-E, 5.7GXi-F, 5.7GXi-FF, 5.7GXiI-F, 5.7OSi-D, 5.7OSi-DF, 5.7OSXi-D, 5.7OSXi-DF

Upd:1/7/2022

Hot Water Outlet, Seawater Cooled

266 5.7Gi-E, 5.7Gi-EF, 5.7GXi-F, 5.7GXi-FF, 5.7OSi-D, 5.7OSi-DF, 5.7OSXi-D

8

3 4

2

1 3

8

5 6

4

7

9

10

11 Upd:1/7/2022

45132

7744410_G6A -266 -54171349

5.7Gi-E, 5.7Gi-EF, 5.7GiI-E, 5.7GXi-F, 5.7GXi-FF, 5.7GXiI-F, 5.7OSi-D, 5.7OSi-DF, 5.7OSXi-D, 5.7OSXi-DF

Hot Water Outlet, Seawater Cooled

266

5.7Gi-E, 5.7Gi-EF, 5.7GXi-F, 5.7GXi-FF, 5.7OSi-D, 5.7OSi-DF, 5.7OSXi-D REF PART NO. QTY 1 3862101 1 Kit 2 3855531 1 T-pipe 3 3852098 2 Hose clamp 4 3853813 2 Hose clamp 5 3862196 1 Fitting 6 3850490 1 Fitting 7 856483 1 Hose connection 8 1 Hose, circulation pump 9 3850802 X Plug 10 3858501 X Nipple 11 3854494 X Drain cock

7744410_G6A- 266- 54171349

DESCRIPTION

NOTES

Cut

45132

5.7Gi-E, 5.7Gi-EF, 5.7GiI-E, 5.7GXi-F, 5.7GXi-FF, 5.7GXiI-F, 5.7OSi-D, 5.7OSi-DF, 5.7OSXi-D, 5.7OSXi-DF

Upd:1/7/2022

Neutra-Salt™

266 5.7Gi-E, 5.7Gi-EF, 5.7GiI-E, 5.7GXi-F, 5.7GXi-FF

4 5 3

1

6 6 5

6 2

7 6

8

5

6

6

5

18 6 16

10 9 10 17 15 11

19

14

13 12

Upd:1/7/2022

45133

7744410_G6A -266 -54169720

5.7Gi-E, 5.7Gi-EF, 5.7GiI-E, 5.7GXi-F, 5.7GXi-FF, 5.7GXiI-F, 5.7OSi-D, 5.7OSi-DF, 5.7OSXi-D, 5.7OSXi-DF

Neutra-Salt™

266

5.7Gi-E, 5.7Gi-EF, 5.7GiI-E, 5.7GXi-F, 5.7GXi-FF REF PART NO. QTY 1 41103100 1 Cleaner kit 2 3862039 1 Tank 3 3858990 1 Cap 4 7741899 1 Decal 5 (3858991) 1 Hose 6 3853794 6 Hose clamp 7 3587530 1 Filter 8 3862492 1 Valve 9 3861961 1 T-pipe 10 3853786 2 Hose clamp 11 3862491 1 Switch 12 3862489 1 Wiring harness 13 983966 1 Fuse 14 8072808 1 Cover 15 3862890 1 Kit 16 41103103 X Neutralizing agent 17 3862899 1 Switch plate 3862898 X Switch plate 3862900 X Switch plate 18 41103102 X Neutralizing agent 19 3858532 X Cover 3861999 X Cover

7744410_G6A- 266- 54169720

DESCRIPTION

NOTES

Cut, Obsolete part

1 quart (946ml) Black White Woodgrain 1 gallon (3,78L) W=0.465'' (11.8mm) W=0.300'' (7.6mm)

45133

5.7Gi-E, 5.7Gi-EF, 5.7GiI-E, 5.7GXi-F, 5.7GXi-FF, 5.7GXiI-F, 5.7OSi-D, 5.7OSi-DF, 5.7OSXi-D, 5.7OSXi-DF

Upd:1/7/2022

Neutra-Salt™

266 5.7OSi-D, 5.7OSi-DF, 5.7OSXi-D, 5.7OSXi-DF

3 4 2

5 5

4

5 1

6 5

7

4

5

15

5

14

9 13 8

12

16

11 10

Upd:1/7/2022

45141

7744410_G6A -266 -54169640

5.7Gi-E, 5.7Gi-EF, 5.7GiI-E, 5.7GXi-F, 5.7GXi-FF, 5.7GXiI-F, 5.7OSi-D, 5.7OSi-DF, 5.7OSXi-D, 5.7OSXi-DF

Neutra-Salt™

266

5.7OSi-D, 5.7OSi-DF, 5.7OSXi-D, 5.7OSXi-DF REF PART NO. QTY 1 3862039 1 Tank 2 3858990 1 Cap 3 7741899 1 Decal 4 (3858991) 1 Hose 5 3853794 6 Hose clamp 6 3587530 1 Filter 7 3862492 1 Valve 8 3862491 1 Switch 9 3862899 1 Switch plate 3862898 X Switch plate 3862900 X Switch plate 10 3862489 1 Wiring harness 11 983966 1 Fuse 12 8072808 1 Cover 13 3862890 1 Kit 14 41103103 X Neutralizing agent 15 41103102 X Neutralizing agent 16 3858532 X Cover 3861999 X Cover

7744410_G6A- 266- 54169640

DESCRIPTION

NOTES

Cut, Obsolete part

Black White Woodgrain

1 quart (946ml) 1 gallon (3,78L) W=0.465'' (11.8mm) W=0.300'' (7.6mm)

45141

5.7Gi-E, 5.7Gi-EF, 5.7GiI-E, 5.7GXi-F, 5.7GXi-FF, 5.7GXiI-F, 5.7OSi-D, 5.7OSi-DF, 5.7OSXi-D, 5.7OSXi-DF

Upd:1/7/2022

Seawater Pump and Hoses

266 5.7Gi-EF, 5.7GXi-FF, 5.7OSi-DF, 5.7OSXi-DF

18

20 21 17

19 16 18 26

9

25 14 13

22

24 23

15

15

12

27 13 14

1

4 2 5 6

7 3

9

11

10

28

9

8 Upd:1/7/2022

54428

7744410_G6A -266 -54169700

5.7Gi-E, 5.7Gi-EF, 5.7GiI-E, 5.7GXi-F, 5.7GXi-FF, 5.7GXiI-F, 5.7OSi-D, 5.7OSi-DF, 5.7OSXi-D, 5.7OSXi-DF

Seawater Pump and Hoses

266

5.7Gi-EF, 5.7GXi-FF, 5.7OSi-DF, 5.7OSXi-DF REF PART NO. QTY 1 3862482 1 Pump 2 3857939 3 Screw 3 3861544 1 Bracket 4 3860286 2 Stud 5 980933 2 Washer 6 3853404 2 Nut 7 3857954 2 Stop lug 8 3862650 1 Hose 9 3863440 3 Hose clamp 10 3861474 1 Hose 11 982717 1 Hose clamp 12 3862699 1 T-pipe 13 982645 2 Hose clamp 14 3862901 1 Hose 15 983146 2 Hose clamp 16 3862543 1 Hose 17 3853312 1 Clamp 18 3863444 2 Hose clamp 19 3862629 1 Oil cooler 20 3856766 1 Cap 21 3860413 1 Hose clamp 22 3861567 1 Hose 3808262 1 Hose 23 3862902 1 Connection piece 24 3862079 1 Gasket 25 3862082 1 Retainer 26 3862656 1 Cap 27 3862891 1 Attaching clamp 28 3850115 1 Retainer

7744410_G6A- 266- 54169700

DESCRIPTION

SEE SEC. 54169639

NOTES

1'' inlet 1.25'' inlet

54428

5.7Gi-E, 5.7Gi-EF, 5.7GiI-E, 5.7GXi-F, 5.7GXi-FF, 5.7GXiI-F, 5.7OSi-D, 5.7OSi-DF, 5.7OSXi-D, 5.7OSXi-DF

Upd:1/7/2022

Seawater Pump and Hoses

266 5.7Gi-E, 5.7GXi-F, 5.7OSi-D, 5.7OSXi-D

Upd:1/7/2022

54427

7744410_G6A -266 -54169686

5.7Gi-E, 5.7Gi-EF, 5.7GiI-E, 5.7GXi-F, 5.7GXi-FF, 5.7GXiI-F, 5.7OSi-D, 5.7OSi-DF, 5.7OSXi-D, 5.7OSXi-DF

Seawater Pump and Hoses

266

5.7Gi-E, 5.7GXi-F, 5.7OSi-D, 5.7OSXi-D REF PART NO. QTY 1 3862482 1 Pump 2 3857939 3 Screw 3 3858241 1 Stay 4 3853266 2 Flange screw 5 3857954 1 Stop lug 6 3862542 1 Hose 7 3863440 3 Hose clamp 8 3862538 1 Hose 9 3850115 1 Retainer 10 3862699 2 T-pipe 11 982645 2 Hose clamp 12 3862901 1 Hose 13 983146 2 Hose clamp 14 3862543 1 Hose 15 3853312 1 Clamp 16 3863444 2 Hose clamp 17 3862629 1 Oil cooler 18 3856766 1 Cap 19 3860413 1 Hose clamp 20 3861567 1 Hose 3808262 1 Hose 21 3862902 1 Connection piece 22 3862079 1 Gasket 23 3862082 1 Retainer 24 3862656 1 Cap 25 3862891 1 Attaching clamp

7744410_G6A- 266- 54169686

DESCRIPTION

NOTES

1'' inlet 1.25'' inlet

54427

5.7Gi-E, 5.7Gi-EF, 5.7GiI-E, 5.7GXi-F, 5.7GXi-FF, 5.7GXiI-F, 5.7OSi-D, 5.7OSi-DF, 5.7OSXi-D, 5.7OSXi-DF

Upd:1/7/2022

Seawater Pump and Hoses

266 5.7GiI-E, 5.7GXiI-F

Upd:1/7/2022

54569

7744410_G6A -266 -54169682

5.7Gi-E, 5.7Gi-EF, 5.7GiI-E, 5.7GXi-F, 5.7GXi-FF, 5.7GXiI-F, 5.7OSi-D, 5.7OSi-DF, 5.7OSXi-D, 5.7OSXi-DF

Seawater Pump and Hoses

266

5.7GiI-E, 5.7GXiI-F REF PART NO. QTY 1 3862482 1 Pump 2 3857939 3 Screw 3 3858241 1 Stay 4 3860163 2 Flange screw 5 3857954 1 Stop lug 6 3861400 1 Hose 3861569 1 Hose 7 3863440 5 Hose clamp 8 3862538 1 Hose 9 3863273 1 Oil cooler 10 3862079 1 Gasket 11 3862656 1 Cap 12 3853389 1 Flange screw 13 (3860021) 1 Hose 14 (3861607) 1 Pipe elbow 15 3850115 1 Retainer

7744410_G6A- 266- 54169682

DESCRIPTION

SEE SEC. 54169639

NOTES

Sea water cooling Fresh water cooling

Obsolete part Obsolete part

54569

5.7Gi-E, 5.7Gi-EF, 5.7GiI-E, 5.7GXi-F, 5.7GXi-FF, 5.7GXiI-F, 5.7OSi-D, 5.7OSi-DF, 5.7OSXi-D, 5.7OSXi-DF

Upd:1/7/2022

Seawater Pump Parts

266 5.7Gi-E, 5.7Gi-EF, 5.7GiI-E, 5.7GXi-F, 5.7GXiI-F, 5.7OSi-D, 5.7OSi-DF, 5.7OSXi-D, 5.7OSXi-DF

1

3

5

2

6

4

Upd:1/7/2022

45137

7744410_G6A -266 -54169639

5.7Gi-E, 5.7Gi-EF, 5.7GiI-E, 5.7GXi-F, 5.7GXi-FF, 5.7GXiI-F, 5.7OSi-D, 5.7OSi-DF, 5.7OSXi-D, 5.7OSXi-DF

Seawater Pump Parts

266

5.7Gi-E, 5.7Gi-EF, 5.7GiI-E, 5.7GXi-F, 5.7GXiI-F, 5.7OSi-D, 5.7OSi-DF, 5.7OSXi-D, 5.7OSXi-DF REF PART NO. QTY 1 3862482 1 Pump 3812693 1 Pump 21214599 1 Seawater pump 2 3862567 1 Impeller kit 21213660 1 Impeller kit 1 O-ring, #3 21951348 1 Impeller kit 3 3858938 1 O-ring 4 22125080 1 Screw kit (3587445) 4 Screw 5 827247 1 Sealing ring 6 3858115 1 Housing

7744410_G6A- 266- 54169639

DESCRIPTION

NOTES replaced by next part number replaced by next part number replaced by next part number replaced by next part number

Obsolete part

45137

5.7Gi-E, 5.7Gi-EF, 5.7GiI-E, 5.7GXi-F, 5.7GXi-FF, 5.7GXiI-F, 5.7OSi-D, 5.7OSi-DF, 5.7OSXi-D, 5.7OSXi-DF

Upd:1/7/2022

Ignition

281 5.7Gi-E, 5.7Gi-EF, 5.7GiI-E, 5.7GXi-F, 5.7GXi-FF, 5.7GXiI-F, 5.7OSi-D, 5.7OSi-DF, 5.7OSXi-D, 5.7OSXi-DF

3

16 2

15

16

5

17 18 4 19 21

3

20

6

1 23

24 25

27 14

22 13

8 28

9

11

10

7 26

30 12

Upd:1/7/2022

32 31

29

45152

7744410_G6A -281 -54169656

5.7Gi-E, 5.7Gi-EF, 5.7GiI-E, 5.7GXi-F, 5.7GXi-FF, 5.7GXiI-F, 5.7OSi-D, 5.7OSi-DF, 5.7OSXi-D, 5.7OSXi-DF

Ignition

281

5.7Gi-E, 5.7Gi-EF, 5.7GiI-E, 5.7GXi-F, 5.7GXi-FF, 5.7GXiI-F, 5.7OSi-D, 5.7OSi-DF, 5.7OSXi-D, 5.7OSXi-DF REF PART NO. QTY DESCRIPTION 1 3861987 1 Distributor 2 3858975 1 Distributor cap 3 3858976 4 Bolt 4 3858977 1 Rotor 5 3858978 2 Bolt 6 3863130 1 Sensor, camshaft position 7 3858980 1 Kit 8 1 Washer 9 1 Washer 10 1 Gear 11 1 Plug kit 12 3852109 1 Gasket 13 3852108 1 Clamp 14 3861978 1 Screw 15 3858996 2 Kit 21467472 2 Spark plug kit 3858998 1 Kit 21467473 1 Kit 16 3859000 1 Ignition cable kit 3888328 1 Ignition cable kit 17 (3852491) 2 Retainer 18 3852619 2 Retainer 19 3856052 2 Bracket 20 (3853557) 2 Flange screw 21 980933 1 Washer 22 3861985 1 Coil 23 3858985 1 Cooling plate 24 3858984 1 Module 25 3858986 2 Bolt 26 (3863294) 1 Bracket 27 946544 2 Flange screw 28 3860582 1 Flange screw 3852478 1 Screw 29 3850571 1 Stud 982675 1 Stud 30 980933 1 Washer 982475 1 Spring washer 31 982679 1 Toothed washer 982475 1 Spring washer 32 982672 1 Hexagon nut

7744410_G6A- 281- 54169656

SEE SEC.

NOTES

4 pack, replaced by next part number 4 pack 24 pack, replaced by next part number 24 pack replaced by next part number Obsolete part

Obsolete part S.B

Obsolete part

Stainless steel 54169629 Stainless steel

45152

5.7Gi-E, 5.7Gi-EF, 5.7GiI-E, 5.7GXi-F, 5.7GXi-FF, 5.7GXiI-F, 5.7OSi-D, 5.7OSi-DF, 5.7OSXi-D, 5.7OSXi-DF

Upd:1/7/2022

Electronic Engine Control

284 5.7GXi-F, 5.7GXi-FF, 5.7GXiI-F, 5.7OSXi-D, 5.7OSXi-DF

3 4

2

5 6

1

10 7 8

11 12 13 9 12 13 26

25

14 15

22 19

18

23

21

20 17

24

16

Upd:1/7/2022

54485

7744410_G6A -284 -54171768

5.7Gi-E, 5.7Gi-EF, 5.7GiI-E, 5.7GXi-F, 5.7GXi-FF, 5.7GXiI-F, 5.7OSi-D, 5.7OSi-DF, 5.7OSXi-D, 5.7OSXi-DF

Electronic Engine Control

284

5.7GXi-F, 5.7GXi-FF, 5.7GXiI-F, 5.7OSXi-D, 5.7OSXi-DF REF PART NO. QTY DESCRIPTION 1 3863338 1 Module 2 3852053 3 Flange screw 3 (3857815) 1 Bracket 4 3858973 1 Bolt 5 3858987 1 Sensor, MAT/MAP 6 3858988 1 Seal 7 3858979 1 Sensor, crankshaft position 8 3859009 1 O-ring 9 3858983 1 Bolt 10 3843750 1 Sensor 11 (3858054) 1 O-ring 12 (3857693) 1 Screw 13 3857487 1 Sensor, throttle position 1 O-ring 14 3852215 1 Sensor, oil pressure 15 3850660 1 Fitting 16 3855776 1 Adapter 17 3852503 1 Elbow 18 3857532 1 Oil pressure sensor, oil pressure 872064 1 Pressure sensor, oil pressure 19 3850397 1 Switch 20 3852029 1 Sensor, coolant water temp.

872068 1 Temperature sensor, coolant water temp.

21 3850357 1 Knock sensor, knock 22 3862196 1 Fitting 23 3850490 2 Fitting 24 3850802 2 Plug 25 3862500 2 Temperature sensor 26 3863130 1 Sensor, camshaft position

7744410_G6A- 284- 54171768

54485

5.7Gi-E, 5.7Gi-EF, 5.7GiI-E, 5.7GXi-F, 5.7GXi-FF, 5.7GXiI-F, 5.7OSi-D, 5.7OSi-DF, 5.7OSXi-D, 5.7OSXi-DF

NOTES

Obsolete part

Obsolete part Obsolete part not sold separately

Dual station

Dual station Port

Upd:1/7/2022

Electronic Engine Control

284 5.7Gi-E, 5.7Gi-EF, 5.7GiI-E, 5.7OSi-D, 5.7OSi-DF

3 4

2

5 6

1

10 7 8

11 12 13 9 12 13 26

25

14 15

22 19

18

23

21

20 17

24

16

Upd:1/7/2022

54485

7744410_G6A -284 -54169737

5.7Gi-E, 5.7Gi-EF, 5.7GiI-E, 5.7GXi-F, 5.7GXi-FF, 5.7GXiI-F, 5.7OSi-D, 5.7OSi-DF, 5.7OSXi-D, 5.7OSXi-DF

Electronic Engine Control

284

5.7Gi-E, 5.7Gi-EF, 5.7GiI-E, 5.7OSi-D, 5.7OSi-DF REF PART NO. QTY DESCRIPTION 1 3863334 1 Module 2 3852053 3 Flange screw 3 (3857815) 1 Bracket 4 3858973 1 Bolt 5 3858987 1 Sensor, MAT/MAP 6 3858988 1 Seal 7 3858979 1 Sensor, crankshaft position 8 3859009 1 O-ring 9 3858983 1 Bolt 10 3843750 1 Sensor 11 (3858054) 1 O-ring 12 (3857693) 1 Screw 13 3857487 1 Sensor, throttle position 1 O-ring 14 3852215 1 Sensor, oil pressure 15 3850660 1 Fitting 16 3855776 1 Adapter 17 3852503 1 Elbow 18 3857532 1 Oil pressure sensor, oil pressure 872064 1 Pressure sensor, oil pressure 19 3850397 1 Switch 20 3852029 1 Sensor, coolant water temp.

872068 1 Temperature sensor, coolant water temp.

21 3850357 1 Knock sensor, knock 22 3862196 1 Fitting 23 3850490 2 Fitting 24 3850802 2 Plug 25 3862500 2 Temperature sensor 26 3863130 1 Sensor, camshaft position

7744410_G6A- 284- 54169737

54485

5.7Gi-E, 5.7Gi-EF, 5.7GiI-E, 5.7GXi-F, 5.7GXi-FF, 5.7GXiI-F, 5.7OSi-D, 5.7OSi-DF, 5.7OSXi-D, 5.7OSXi-DF

NOTES

Obsolete part

Obsolete part Obsolete part part not sold

Dual station

Dual station Port

Upd:1/7/2022

Serpentine Belt and Alternator

321 5.7GiI-E, 5.7GXiI-F

Upd:1/7/2022

54586

7744410_G6A -321 -54169712

5.7Gi-E, 5.7Gi-EF, 5.7GiI-E, 5.7GXi-F, 5.7GXi-FF, 5.7GXiI-F, 5.7OSi-D, 5.7OSi-DF, 5.7OSXi-D, 5.7OSXi-DF

Serpentine Belt and Alternator

321

5.7GiI-E, 5.7GXiI-F REF PART NO. QTY 1 3863178 1 Bracket 2 3854579 2 Bushing 3 3863274 1 Decal 4 3853392 3 Flange screw 5 980933 2 Washer 6 3862665 1 Alternator 7 945408 1 Flange nut 8 (3852208) 1 Screw 9 3852520 1 Washer 10 965189 2 Flange screw 11 3860079 1 Belt tensioner 12 965223 1 Flange screw 13 (3860078) 1 Bracket 14 3860286 2 Stud 15 3860538 2 Spring clip, speed 16 3853404 2 Nut 17 3860201 2 Idler pulley 18 3860499 1 Screw 19 1 Sea water pump 20 1 Pulley, circulation pump 21 3586327 1 Belt

7744410_G6A- 321- 54169712

DESCRIPTION

SEE SEC.

NOTES

Obsolete part

Obsolete part

54169682 54169702

54586

5.7Gi-E, 5.7Gi-EF, 5.7GiI-E, 5.7GXi-F, 5.7GXi-FF, 5.7GXiI-F, 5.7OSi-D, 5.7OSi-DF, 5.7OSXi-D, 5.7OSXi-DF

Upd:1/7/2022

Serpentine Belt and Alternator

321

5.7Gi-E, 5.7Gi-EF, 5.7GXi-F, 5.7GXi-FF, 5.7OSi-D, 5.7OSi-DF, 5.7OSXi-D, 5.7OSXi-DF

7 9

6

8

16 18

17 13 14

2 1

15

10

19

12

11

5 20 4

21

22

3

Upd:1/7/2022

45145

7744410_G6A -321 -54169677

5.7Gi-E, 5.7Gi-EF, 5.7GiI-E, 5.7GXi-F, 5.7GXi-FF, 5.7GXiI-F, 5.7OSi-D, 5.7OSi-DF, 5.7OSXi-D, 5.7OSXi-DF

Serpentine Belt and Alternator

321

5.7Gi-E, 5.7Gi-EF, 5.7GXi-F, 5.7GXi-FF, 5.7OSi-D, 5.7OSi-DF, 5.7OSXi-D, 5.7OSXi-DF REF PART NO. QTY 1 3860080 1 Bracket 2 3854579 2 Bushing 3 3863274 1 Decal 4 (3853367) 4 Flange screw 3853392 1 Flange screw 5 980933 2 Washer 6 3862665 1 Alternator 7 945408 1 Flange nut 8 (3852208) 1 Screw 9 3852520 1 Washer 10 (3853367) 2 Flange screw 11 3860079 1 Belt tensioner 12 3854805 1 Screw 13 (3860078) 1 Bracket 14 3860201 1 Idler pulley 15 3860499 1 Screw 16 3860928 2 Stud 17 3860538 2 Spring clip, speed 18 3853404 2 Nut 19 3586326 1 Belt 20 1 Pulley, circulation pump 21 1 Sea water pump 22 1 Pulley, power steering pump

7744410_G6A- 321- 54169677

DESCRIPTION

SEE SEC.

NOTES

Obsolete part

Obsolete part Obsolete part

Obsolete part

54169701 54169686 54169645

45145

5.7Gi-E, 5.7Gi-EF, 5.7GiI-E, 5.7GXi-F, 5.7GXi-FF, 5.7GXiI-F, 5.7OSi-D, 5.7OSi-DF, 5.7OSXi-D, 5.7OSXi-DF

Upd:1/7/2022

Starter

331 5.7Gi-E, 5.7Gi-EF, 5.7GXi-F, 5.7GXi-FF, 5.7OSi-D, 5.7OSi-DF, 5.7OSXi-D, 5.7OSXi-DF

6 7 8 1

1

5

4

2

3

Upd:1/7/2022

45146

7744410_G6A -331 -54169716

5.7Gi-E, 5.7Gi-EF, 5.7GiI-E, 5.7GXi-F, 5.7GXi-FF, 5.7GXiI-F, 5.7OSi-D, 5.7OSi-DF, 5.7OSXi-D, 5.7OSXi-DF

Starter

331

5.7Gi-E, 5.7Gi-EF, 5.7GXi-F, 5.7GXi-FF, 5.7OSi-D, 5.7OSi-DF, 5.7OSXi-D, 5.7OSXi-DF REF PART NO. QTY 1 3860566 1 Starter motor 3810300 1 Solenoid kit 2 3854496 2 Washer 3 3854752 2 Screw 4 949874 1 Flange lock nut 5 3852520 1 Washer 6 855314 1 Spacer nut 7 947107 1 Flange screw 8 855798 1 Protecting sleeve

7744410_G6A- 331- 54169716

DESCRIPTION

45146

5.7Gi-E, 5.7Gi-EF, 5.7GiI-E, 5.7GXi-F, 5.7GXi-FF, 5.7GXiI-F, 5.7OSi-D, 5.7OSi-DF, 5.7OSXi-D, 5.7OSXi-DF

Upd:1/7/2022

Alarm and Circuit Breaker

371 5.7GiI-E, 5.7GXiI-F

14

13

16 15

18

11

17 12

8 7

10

6

2 9 3

1

4

5

Upd:1/7/2022

54540

7744410_G6A -371 -54171770

5.7Gi-E, 5.7Gi-EF, 5.7GiI-E, 5.7GXi-F, 5.7GXi-FF, 5.7GXiI-F, 5.7OSi-D, 5.7OSi-DF, 5.7OSXi-D, 5.7OSXi-DF

Alarm and Circuit Breaker

371

5.7GiI-E, 5.7GXiI-F REF PART NO. QTY 1 3863454 1 Alarm 2 3862583 1 Bracket 3 (3853557) 2 Flange screw 4 3863227 1 Wiring harness 5 (3852825) 1 Retainer 6 (3852208) 3 Screw 7 3863440 1 Hose clamp 8 (3863094) 1 Bracket 9 3858973 2 Bolt 10 981124 2 Flange nut 11 3861927 1 Stud 12 1 Fuse box 13 1 Cover plate 14 1 Seal 15 3861373 X Fuse 3861374 X Fuse 16 3861375 1 Starter relay 17 (3861376) 2 Relay 18 (955234) 4 Hexagon screw

7744410_G6A- 371- 54171770

DESCRIPTION

SEE SEC.

NOTES Mounted at the helm.

Obsolete part

54171769 Obsolete part Obsolete part Obsolete part

Not serviced Not serviced 15A 20A Obsolete part Obsolete part

54540

5.7Gi-E, 5.7Gi-EF, 5.7GiI-E, 5.7GXi-F, 5.7GXi-FF, 5.7GXiI-F, 5.7OSi-D, 5.7OSi-DF, 5.7OSXi-D, 5.7OSXi-DF

Upd:1/7/2022

Alarm and Circuit Breaker

371 5.7Gi-E, 5.7Gi-EF, 5.7GXi-F, 5.7GXi-FF, 5.7OSi-D, 5.7OSi-DF, 5.7OSXi-D, 5.7OSXi-DF

18

17

20 19

22

15

21 16

12 11

14

10

5

2 13 3

4

6 1

7 8

9 Upd:1/7/2022

54517

7744410_G6A -371 -54169730

5.7Gi-E, 5.7Gi-EF, 5.7GiI-E, 5.7GXi-F, 5.7GXi-FF, 5.7GXiI-F, 5.7OSi-D, 5.7OSi-DF, 5.7OSXi-D, 5.7OSXi-DF

Alarm and Circuit Breaker

371

5.7Gi-E, 5.7Gi-EF, 5.7GXi-F, 5.7GXi-FF, 5.7OSi-D, 5.7OSi-DF, 5.7OSXi-D, 5.7OSXi-DF REF PART NO. QTY 1 3863454 1 Alarm 2 3862583 1 Bracket 3 (3853557) 2 Flange screw 4 3854164 1 Automatic fuse 5 3853620 2 Hexagon screw 6 (3852001) 2 Tab washer 7 (3852064) 2 Nut 8 3863226 1 Wiring harness 9 (3852825) 1 Retainer 10 (3852208) 3 Screw 11 3863440 1 Hose clamp 12 (3863094) 1 Bracket 13 3858973 2 Bolt 14 981124 2 Flange nut 15 3861927 1 Stud 16 1 Fuse box 17 1 Cover plate 18 1 Seal 19 3861373 X Fuse 3861374 X Fuse 20 3861375 1 Starter relay 21 (3861376) 2 Relay 22 (955234) 4 Hexagon screw

7744410_G6A- 371- 54169730

DESCRIPTION

SEE SEC.

NOTES Mounted at the helm.

Obsolete part

Obsolete part Obsolete part 54169732 Obsolete part Obsolete part Obsolete part

Not serviced Not serviced 15A 20A Obsolete part Obsolete part

54517

5.7Gi-E, 5.7Gi-EF, 5.7GiI-E, 5.7GXi-F, 5.7GXi-FF, 5.7GXiI-F, 5.7OSi-D, 5.7OSi-DF, 5.7OSXi-D, 5.7OSXi-DF

Upd:1/7/2022

Engine Harness

371 5.7GiI-E, 5.7GXiI-F

Upd:1/7/2022

54542

7744410_G6A -371 -54171769

5.7Gi-E, 5.7Gi-EF, 5.7GiI-E, 5.7GXi-F, 5.7GXi-FF, 5.7GXiI-F, 5.7OSi-D, 5.7OSi-DF, 5.7OSXi-D, 5.7OSXi-DF

Engine Harness

371

5.7GiI-E, 5.7GXiI-F REF PART NO. QTY 1 3863227 1 Wiring harness 2 (3852237) 2 Retainer 3 3855178 2 Connector 4 (3852146) 2 Clamp, J 3852434 2 Clamp, J 3860075 1 Attaching clamp, loop

7744410_G6A- 371- 54171769

DESCRIPTION

NOTES Obsolete part D=.375'' (9.5mm), Obsolete part D=.750'' (19.0mm)

54542

5.7Gi-E, 5.7Gi-EF, 5.7GiI-E, 5.7GXi-F, 5.7GXi-FF, 5.7GXiI-F, 5.7OSi-D, 5.7OSi-DF, 5.7OSXi-D, 5.7OSXi-DF

Upd:1/7/2022

Engine Harness

371 5.7Gi-E, 5.7Gi-EF, 5.7GXi-F, 5.7GXi-FF, 5.7OSi-D, 5.7OSi-DF, 5.7OSXi-D, 5.7OSXi-DF

Upd:1/7/2022

45144

7744410_G6A -371 -54169732

5.7Gi-E, 5.7Gi-EF, 5.7GiI-E, 5.7GXi-F, 5.7GXi-FF, 5.7GXiI-F, 5.7OSi-D, 5.7OSi-DF, 5.7OSXi-D, 5.7OSXi-DF

Engine Harness

371

5.7Gi-E, 5.7Gi-EF, 5.7GXi-F, 5.7GXi-FF, 5.7OSi-D, 5.7OSi-DF, 5.7OSXi-D, 5.7OSXi-DF REF PART NO. QTY 1 3863226 1 Wiring harness 2 (3852237) 2 Retainer 3 3855178 2 Connector 4 (3852146) 2 Clamp, J 3852434 2 Clamp, J 3860075 1 Attaching clamp, loop 5 3854031 1 Wiring harness, trim pump

7744410_G6A- 371- 54169732

DESCRIPTION

NOTES Obsolete part D=.375'' (9.5mm), Obsolete part D=.750'' (19.0mm)

45144

5.7Gi-E, 5.7Gi-EF, 5.7GiI-E, 5.7GXi-F, 5.7GXi-FF, 5.7GXiI-F, 5.7OSi-D, 5.7OSi-DF, 5.7OSXi-D, 5.7OSXi-DF

Upd:1/7/2022

44

Upd:1/7/2022

Connecting Components for Inboard Transmissions

54591

7744410_G6A -44 -54169684

5.7Gi-E, 5.7Gi-EF, 5.7GiI-E, 5.7GXi-F, 5.7GXi-FF, 5.7GXiI-F, 5.7OSi-D, 5.7OSi-DF, 5.7OSXi-D, 5.7OSXi-DF

Connecting Components for Inboard Transmissions

REF PART NO. QTY 1 3863273 Oil cooler 2 (3861441) Oil hose 3861442 Oil hose 3 841056 Flywheel housing 4 (3853558) Screw 5 953517 Stud 6 3852046 Tab washer 7 950355 Lock nut 8 (3861441) Oil hose (3861443) Oil hose 9 (191114) 1 Elbow nipple 10 955556 2 Hexagon screw 11 (953540) Stud 12 (3861441) Oil hose 13 (191114) Elbow nipple 14 (953531) Stud

7744410_G6A- 44- 54169684

DESCRIPTION

44 NOTES Obsolete part

Obsolete part

Obsolete part Obsolete part Obsolete part Obsolete part Obsolete part Obsolete part Obsolete part

54591

5.7Gi-E, 5.7Gi-EF, 5.7GiI-E, 5.7GXi-F, 5.7GXi-FF, 5.7GXiI-F, 5.7OSi-D, 5.7OSi-DF, 5.7OSXi-D, 5.7OSXi-DF

Upd:1/7/2022

Oil Reservoir, XDP Drive

441 5.7OSi-D, 5.7OSi-DF, 5.7OSXi-D, 5.7OSXi-DF

Upd:1/7/2022

45130

7744410_G6A -441 -54168230

5.7Gi-E, 5.7Gi-EF, 5.7GiI-E, 5.7GXi-F, 5.7GXi-FF, 5.7GXiI-F, 5.7OSi-D, 5.7OSi-DF, 5.7OSXi-D, 5.7OSXi-DF

Oil Reservoir, XDP Drive

441

5.7OSi-D, 5.7OSi-DF, 5.7OSXi-D, 5.7OSXi-DF REF PART NO. QTY 1 3862175 1 Reservoir 2 3862109 1 Cap 3 3861764 1 Bracket 4 930842 1 Washer 5 3862111 1 Strap

7744410_G6A- 441- 54168230

DESCRIPTION

45130

5.7Gi-E, 5.7Gi-EF, 5.7GiI-E, 5.7GXi-F, 5.7GXi-FF, 5.7GXiI-F, 5.7OSi-D, 5.7OSi-DF, 5.7OSXi-D, 5.7OSXi-DF

Upd:1/7/2022

442

Connecting Components for Inboard Transmissions

5.7GiI-E, 5.7GXiI-F

Upd:1/7/2022

54591

7744410_G6A -442 -54169683

5.7Gi-E, 5.7Gi-EF, 5.7GiI-E, 5.7GXi-F, 5.7GXi-FF, 5.7GXiI-F, 5.7OSi-D, 5.7OSi-DF, 5.7OSXi-D, 5.7OSXi-DF

Connecting Components for Inboard Transmissions

442

5.7GiI-E, 5.7GXiI-F REF PART NO. QTY 1 3863273 1 Oil cooler 2 (3861441) 1 Oil hose 3861442 1 Oil hose 3 841056 1 Flywheel housing 4 (3853558) 2 Screw 5 953517 4 Stud 6 3852046 4 Tab washer 7 950355 4 Lock nut 8 (3861441) 1 Oil hose (3861443) 1 Oil hose 9 (191114) 2 Elbow nipple 10 955556 2 Hexagon screw 11 (953540) 4 Stud 12 (3861441) 2 Oil hose 13 (191114) 1 Elbow nipple 14 (953531) 4 Stud

7744410_G6A- 442- 54169683

DESCRIPTION

NOTES Obsolete part

Obsolete part

Obsolete part Obsolete part Obsolete part Obsolete part Obsolete part Obsolete part Obsolete part

54591

5.7Gi-E, 5.7Gi-EF, 5.7GiI-E, 5.7GXi-F, 5.7GXi-FF, 5.7GXiI-F, 5.7OSi-D, 5.7OSi-DF, 5.7OSXi-D, 5.7OSXi-DF

Upd:1/7/2022

Shift Cable Connection

442 5.7GiI-E, 5.7GXiI-F

9

3

8

1

7 4 5

6

2

Upd:1/7/2022

48956

7744410_G6A -442 -54171581

5.7Gi-E, 5.7Gi-EF, 5.7GiI-E, 5.7GXi-F, 5.7GXi-FF, 5.7GXiI-F, 5.7OSi-D, 5.7OSi-DF, 5.7OSXi-D, 5.7OSXi-DF

Shift Cable Connection

442

5.7GiI-E, 5.7GXiI-F REF PART NO. QTY 1 (3851906) 1 Bracket 2 946440 2 Flange screw 3 946577 2 Lock nut 4 819068 1 Washer 5 21471054 1 Bracket 6 955246 1 Hexagon screw 7 3841580 1 Cube 8 940191 1 Washer 9 3850065 1 Split pin

7744410_G6A- 442- 54171581

DESCRIPTION

NOTES Obsolete part

48956

Upd:1/7/2022

5.7Gi-E, 5.7Gi-EF, 5.7GiI-E, 5.7GXi-F, 5.7GXi-FF, 5.7GXiI-F, 5.7OSi-D, 5.7OSi-DF, 5.7OSXi-D, 5.7OSXi-DF

Shift Cable Connections, BW72D

442 5.7GiI-E, 5.7GXiI-F

8

7 6

1

2

3 4

5

Upd:1/7/2022

48955

7744410_G6A -442 -54169210

5.7Gi-E, 5.7Gi-EF, 5.7GiI-E, 5.7GXi-F, 5.7GXi-FF, 5.7GXiI-F, 5.7OSi-D, 5.7OSi-DF, 5.7OSXi-D, 5.7OSXi-DF

Shift Cable Connections, BW72D

442

5.7GiI-E, 5.7GXiI-F REF PART NO. QTY 1 (3861673) 1 Bracket 2 946577 1 Lock nut 3 819068 1 Washer 4 21471054 1 Bracket 5 955246 1 Hexagon screw 6 3841580 1 Cube 7 940191 1 Washer 8 3850065 1 Split pin

7744410_G6A- 442- 54169210

DESCRIPTION

NOTES Obsolete part

48955

Upd:1/7/2022

5.7Gi-E, 5.7Gi-EF, 5.7GiI-E, 5.7GXi-F, 5.7GXi-FF, 5.7GXiI-F, 5.7OSi-D, 5.7OSi-DF, 5.7OSXi-D, 5.7OSXi-DF

Steering

645 5.7Gi-E, 5.7Gi-EF, 5.7GXi-F, 5.7GXi-FF, 5.7OSi-D, 5.7OSi-DF, 5.7OSXi-D, 5.7OSXi-DF

Upd:1/7/2022

45142

7744410_G6A -645 -54169645

5.7Gi-E, 5.7Gi-EF, 5.7GiI-E, 5.7GXi-F, 5.7GXi-FF, 5.7GXiI-F, 5.7OSi-D, 5.7OSi-DF, 5.7OSXi-D, 5.7OSXi-DF

Steering

645

5.7Gi-E, 5.7Gi-EF, 5.7GXi-F, 5.7GXi-FF, 5.7OSi-D, 5.7OSi-DF, 5.7OSXi-D, 5.7OSXi-DF REF PART NO. QTY 1 3850491 1 Steering pump 2 3862700 1 Pulley 3 946752 1 Flange screw 965220 2 Flange screw 4 982663 3 Hose clamp 5 (3852839) 1 Hose 6 3863147 1 Hose 7 3852497 1 O-ring 8 3863148 1 Hose 9 3862629 1 Oil cooler 10 (984038) 1 Clamp

7744410_G6A- 645- 54169645

DESCRIPTION

NOTES

M10x35mm M10x45mm Obsolete part

Obsolete part

45142

5.7Gi-E, 5.7Gi-EF, 5.7GiI-E, 5.7GXi-F, 5.7GXi-FF, 5.7GXiI-F, 5.7OSi-D, 5.7OSi-DF, 5.7OSXi-D, 5.7OSXi-DF

Upd:1/7/2022

Repair Kits

990

5.7GXi-F, 5.7GXi-FF, 5.7GXiI-F, 5.7OSXi-D, 5.7OSXi-DF REF PART NO. QTY 1 3862059 1 Base engine 2 3859004 1 Overhaul gasket kit 3853380 2 Cylinder head gasket 3852687 2 Gasket 3857662 1 Intake gasket kit 3855814 8 Valve stem seal 3862362 8 Valve stem seal 3858981 1 O-ring 3858960 1 Intake gasket 3863191 1 Gasket kit 3852468 2 Gasket 3852071 1 O-ring 3852111 2 Gasket 3852477 2 Gasket (3858965) 1 Gasket 3852109 1 Gasket 3 (3859003) 1 Overhaul gasket kit 3859004 1 Overhaul gasket kit 3862263 1 Timing gear cover 3852656 1 Gasket 3856926 1 Seal 3853273 6 Nut 3856138 1 Gasket kit 3852470 1 O-ring 3852089 1 O-ring 3852033 2 O-ring 3851981 1 Washer 3853674 1 O-ring 3852497 1 O-ring 3850115 1 Retainer

7744410_G6A

DESCRIPTION

NOTES 5.7GXi, OSXi Upper engine

Obsolete part, Total engine

- 990- 54171736

5.7Gi-E, 5.7Gi-EF, 5.7GiI-E, 5.7GXi-F, 5.7GXi-FF, 5.7GXiI-F, 5.7OSi-D, 5.7OSi-DF, 5.7OSXi-D, 5.7OSXi-DF

Upd:1/7/2022

Repair Kits

990

5.7Gi-E, 5.7Gi-EF, 5.7GiI-E, 5.7OSi-D, 5.7OSi-DF REF PART NO. QTY 1 3862058 1 Engine 2 3859004 1 Overhaul gasket kit 3853380 2 Cylinder head gasket 3852687 2 Gasket 3857662 1 Intake gasket kit 3855814 8 Valve stem seal 3862362 8 Valve stem seal 3858981 1 O-ring 3858960 1 Intake gasket 3863191 1 Gasket kit 3852468 2 Gasket 3852071 1 O-ring 3852111 2 Gasket 3852477 2 Gasket (3858965) 1 Gasket 3852109 1 Gasket 3 (3859003) 1 Overhaul gasket kit 3859004 1 Overhaul gasket kit 3862263 1 Timing gear cover 3852656 1 Gasket 3856926 1 Seal 3853273 6 Nut 3856138 1 Gasket kit 3852470 1 O-ring 3852089 1 O-ring 3852033 2 O-ring 3851981 1 Washer 3853674 1 O-ring 3852497 1 O-ring 3850115 1 Retainer

7744410_G6A

DESCRIPTION

NOTES 5.7Gi, OSiC Upper engine

Total engine, Obsolete part

- 990- 54169758

5.7Gi-E, 5.7Gi-EF, 5.7GiI-E, 5.7GXi-F, 5.7GXi-FF, 5.7GXiI-F, 5.7OSi-D, 5.7OSi-DF, 5.7OSXi-D, 5.7OSXi-DF

Upd:1/7/2022

General, Engine with Mounting and Equipment

REF 200 Engine Information, General

7744410_G6A

20

DESCRIPTION

SEE SEC. 200

- 20- 20

5.7Gi-E, 5.7Gi-EF, 5.7GiI-E, 5.7GXi-F, 5.7GXi-FF, 5.7GXiI-F, 5.7OSi-D, 5.7OSi-DF, 5.7OSXi-D, 5.7OSXi-DF

Upd:1/7/2022

Engine Information, General

200

DESCRIPTION SEE SEC. NOTES Maintenance Parts, 5.0L & 5.7L 54161171 5.7Gi-E, 5.7Gi-EF, 5.7GiI-E, 5.7GXi-F, 5.7GXi-FF, 5.7GXiI-F, 5.7OSi-D, 5.7OSi-DF, 5.7OSXi-D, 5.7OSXi-DF

7744410_G6A

- 200- 200

5.7Gi-E, 5.7Gi-EF, 5.7GiI-E, 5.7GXi-F, 5.7GXi-FF, 5.7GXiI-F, 5.7OSi-D, 5.7OSi-DF, 5.7OSXi-D, 5.7OSXi-DF

Upd:1/7/2022

Engine

REF 211 212 214 216 217 218

21

DESCRIPTION Cylinder Head Cylinder Block, Flywheel Housing Valve Mechanism, Cam Follower and Rocker Arm Shaft Crankshaft, Flywheel and Ring Gear, Damper Vibration Oil Pan Engine Mounting

7744410_G6A

SEE SEC. 211 212 214 216 217 218

- 21- 21

5.7Gi-E, 5.7Gi-EF, 5.7GiI-E, 5.7GXi-F, 5.7GXi-FF, 5.7GXiI-F, 5.7OSi-D, 5.7OSi-DF, 5.7OSXi-D, 5.7OSXi-DF

Upd:1/7/2022

Cylinder Head

211

DESCRIPTION SEE SEC. NOTES Cylinder Head 54169633 5.7Gi-E, 5.7Gi-EF, 5.7GiI-E, 5.7GXi-F, 5.7GXi-FF, 5.7GXiI-F, 5.7OSi-D, 5.7OSi-DF, 5.7OSXi-D, 5.7OSXi-DF

7744410_G6A

- 211- 211

5.7Gi-E, 5.7Gi-EF, 5.7GiI-E, 5.7GXi-F, 5.7GXi-FF, 5.7GXiI-F, 5.7OSi-D, 5.7OSi-DF, 5.7OSXi-D, 5.7OSXi-DF

Upd:1/7/2022

Cylinder Block, Flywheel Housing

DESCRIPTION Cylinder Block and Flywheel Housing Cylinder Block and Flywheel Housing Cylinder Block and Flywheel Housing

7744410_G6A

212 SEE SEC. NOTES 54171344 5.7OSi-D, 5.7OSi-DF, 5.7OSXi-D, 5.7OSXi-DF 54169630 5.7GiI-E, 5.7GXiI-F 54169629 5.7Gi-E, 5.7Gi-EF, 5.7GXi-F, 5.7GXi-FF

- 212- 212

5.7Gi-E, 5.7Gi-EF, 5.7GiI-E, 5.7GXi-F, 5.7GXi-FF, 5.7GXiI-F, 5.7OSi-D, 5.7OSi-DF, 5.7OSXi-D, 5.7OSXi-DF

Upd:1/7/2022

Valve Mechanism, Cam Follower and Rocker Arm Shaft

DESCRIPTION Camshaft and Valve Train Camshaft and Valve Train

7744410_G6A

214

SEE SEC. NOTES 54170709 5.7GXi-F, 5.7GXi-FF, 5.7GXiI-F, 5.7OSXi-D, 5.7OSXi-DF 54169626 5.7Gi-E, 5.7Gi-EF, 5.7GiI-E, 5.7OSi-D, 5.7OSi-DF

- 214- 214

5.7Gi-E, 5.7Gi-EF, 5.7GiI-E, 5.7GXi-F, 5.7GXi-FF, 5.7GXiI-F, 5.7OSi-D, 5.7OSi-DF, 5.7OSXi-D, 5.7OSXi-DF

Upd:1/7/2022

Crankshaft, Flywheel and Ring Gear, Damper Vibration

DESCRIPTION Crankshaft and Related Parts Crankshaft and Related Parts Jackshaft

7744410_G6A

216

SEE SEC. NOTES 54169708 5.7Gi-E, 5.7Gi-EF, 5.7GXi-F, 5.7GXi-FF, 5.7OSi-D, 5.7OSi-DF, 5.7OSXi-D, 5.7OSXi-DF 54169627 5.7GiI-E, 5.7GXiI-F 54171017 5.7Gi-E, 5.7Gi-EF, 5.7GXi-F, 5.7GXi-FF, 5.7OSi-D, 5.7OSi-DF, 5.7OSXi-D

- 216- 216

5.7Gi-E, 5.7Gi-EF, 5.7GiI-E, 5.7GXi-F, 5.7GXi-FF, 5.7GXiI-F, 5.7OSi-D, 5.7OSi-DF, 5.7OSXi-D, 5.7OSXi-DF

Upd:1/7/2022

Oil Pan

DESCRIPTION Oil Pan and Oil Pump Oil Pan and Oil Pump

7744410_G6A

217 SEE SEC. NOTES 54171753 5.7GiI-E, 5.7GXiI-F 54169659 5.7Gi-E, 5.7Gi-EF, 5.7GXi-F, 5.7GXi-FF, 5.7OSi-D, 5.7OSi-DF, 5.7OSXi-D, 5.7OSXi-DF

- 217- 217

5.7Gi-E, 5.7Gi-EF, 5.7GiI-E, 5.7GXi-F, 5.7GXi-FF, 5.7GXiI-F, 5.7OSi-D, 5.7OSi-DF, 5.7OSXi-D, 5.7OSXi-DF

Upd:1/7/2022

Engine Mounting

DESCRIPTION Motor and Transmission Mounts, BW72D Motor and Transmission Mounts, HSW630A Motor and Transmission Mounts, HSW630D Motor and Transmission Mounts, HSW630V Motor Mounts

7744410_G6A

218 SEE SEC. 54169651 5.7GiI-E, 5.7GXiI-F 54171754 5.7GiI-E, 5.7GXiI-F

NOTES

54171755

5.7GiI-E, 5.7GXiI-F

54171756

5.7GiI-E, 5.7GXiI-F

54169632

5.7Gi-E, 5.7Gi-EF, 5.7GXi-F, 5.7GXi-FF, 5.7OSi-D, 5.7OSi-DF, 5.7OSXi-D, 5.7OSXi-DF

- 218- 218

5.7Gi-E, 5.7Gi-EF, 5.7GiI-E, 5.7GXi-F, 5.7GXi-FF, 5.7GXiI-F, 5.7OSi-D, 5.7OSi-DF, 5.7OSXi-D, 5.7OSXi-DF

Upd:1/7/2022

Fuel System, General

DESCRIPTION Fuel System Fuel System

7744410_G6A

230 SEE SEC. NOTES 54171701 5.7GiI-E, 5.7GXiI-F 54169637 5.7Gi-E, 5.7Gi-EF, 5.7GXi-F, 5.7GXi-FF, 5.7OSi-D, 5.7OSi-DF, 5.7OSXi-D, 5.7OSXi-DF

- 230- 230

5.7Gi-E, 5.7Gi-EF, 5.7GiI-E, 5.7GXi-F, 5.7GXi-FF, 5.7GXiI-F, 5.7OSi-D, 5.7OSi-DF, 5.7OSXi-D, 5.7OSXi-DF

Upd:1/7/2022

Fuel System

REF 230 Fuel System, General

7744410_G6A

23 DESCRIPTION

SEE SEC. 230

- 23- 23

5.7Gi-E, 5.7Gi-EF, 5.7GiI-E, 5.7GXi-F, 5.7GXi-FF, 5.7GXiI-F, 5.7OSi-D, 5.7OSi-DF, 5.7OSXi-D, 5.7OSXi-DF

Upd:1/7/2022

Inlet and Exhaust System

REF 251 Inlet and Exhaust Manifolds 256 Air Filter, Throttle Housing

7744410_G6A

25 DESCRIPTION

SEE SEC. 251 256

- 25- 25

5.7Gi-E, 5.7Gi-EF, 5.7GiI-E, 5.7GXi-F, 5.7GXi-FF, 5.7GXiI-F, 5.7OSi-D, 5.7OSi-DF, 5.7OSXi-D, 5.7OSXi-DF

Upd:1/7/2022

Inlet and Exhaust Manifolds

DESCRIPTION Exhaust Exhaust Exhaust, Early Exhaust, Later Intake Manifold: 5.7GXiI-F

7744410_G6A

SEE SEC. 54171765 54169650 54169797 54171766 54169818

251

NOTES 5.7OSi-D, 5.7OSi-DF, 5.7OSXi-D, 5.7OSXi-DF 5.7Gi-E, 5.7Gi-EF, 5.7GXi-F, 5.7GXi-FF 5.7GiI-E, 5.7GXiI-F 5.7GiI-E, 5.7GXiI-F 5.7Gi-E, 5.7Gi-EF, 5.7GiI-E, 5.7GXi-F, 5.7GXi-FF, 5.7OSi-D, 5.7OSi-DF, 5.7OSXi-D, 5.7OSXi-DF

- 251- 251

5.7Gi-E, 5.7Gi-EF, 5.7GiI-E, 5.7GXi-F, 5.7GXi-FF, 5.7GXiI-F, 5.7OSi-D, 5.7OSi-DF, 5.7OSXi-D, 5.7OSXi-DF

Upd:1/7/2022

Air Filter, Throttle Housing

256

Throttle Body Throttle Body Throttle Body Throttle Body Throttle Body Throttle Body

DESCRIPTION

SEE SEC. 54171711 54171710 54171709 54171708 54171706 54171705

NOTES 5.7GXiI-F 5.7GiI-E 5.7OSXi-D, 5.7OSXi-DF 5.7OSi-D, 5.7OSi-DF 5.7GXi-F, 5.7GXi-FF 5.7Gi-E, 5.7Gi-EF

7744410_G6A

- 256- 256

Upd:1/7/2022

5.7Gi-E, 5.7Gi-EF, 5.7GiI-E, 5.7GXi-F, 5.7GXi-FF, 5.7GXiI-F, 5.7OSi-D, 5.7OSi-DF, 5.7OSXi-D, 5.7OSXi-DF

Cooling System

26

REF DESCRIPTION 261 Radiator and Connections, Coolant Filter, Expansion Tank 262 Coolant Pump and Thermostat 266 Sea Water System, Sea Water Pump

7744410_G6A

SEE SEC. 261 262 266

- 26- 26

5.7Gi-E, 5.7Gi-EF, 5.7GiI-E, 5.7GXi-F, 5.7GXi-FF, 5.7GXiI-F, 5.7OSi-D, 5.7OSi-DF, 5.7OSXi-D, 5.7OSXi-DF

Upd:1/7/2022

Radiator and Connections, Coolant Filter, Expansion Tank

DESCRIPTION Heat Exchanger, Inboard with Freshwater Cooling Heat Exchanger, Sterndrive with Freshwater Cooling

7744410_G6A

261

SEE SEC. NOTES 54169759 5.7GiI-E, 5.7GXiI-F 54169690 5.7Gi-EF, 5.7GXi-FF, 5.7OSi-DF, 5.7OSXi-DF

- 261- 261

5.7Gi-E, 5.7Gi-EF, 5.7GiI-E, 5.7GXi-F, 5.7GXi-FF, 5.7GXiI-F, 5.7OSi-D, 5.7OSi-DF, 5.7OSXi-D, 5.7OSXi-DF

Upd:1/7/2022

Coolant Pump and Thermostat

DESCRIPTION Circulation Pump and Thermostat Circulation Pump and Thermostat Circulation Pump and Thermostat Housing, Freshwater Cooling

262 SEE SEC. NOTES 54169702 5.7GiI-E, 5.7GXiI-F 54169701 5.7Gi-E, 5.7GXi-F, 5.7OSi-D, 5.7OSXi-D 54169687 5.7Gi-EF, 5.7GXi-FF, 5.7OSi-DF, 5.7OSXi-DF 54169760 5.7GiI-E, 5.7GXiI-F

Circulation Pump and Thermostat Housing, Inboard with Freshwater Cooling Circulation Pump and Thermostat Housing, V-drive with Freshwater Cooling 54171767

7744410_G6A

5.7GiI-E, 5.7GXiI-F

- 262- 262

5.7Gi-E, 5.7Gi-EF, 5.7GiI-E, 5.7GXi-F, 5.7GXi-FF, 5.7GXiI-F, 5.7OSi-D, 5.7OSi-DF, 5.7OSXi-D, 5.7OSXi-DF

Upd:1/7/2022

Sea Water System, Sea Water Pump

DESCRIPTION Hot Water Outlet, Freshwater Cooled Hot Water Outlet, Seawater Cooled Neutra-Salt™ Neutra-Salt™ Seawater Pump and Hoses Seawater Pump and Hoses Seawater Pump and Hoses Seawater Pump Parts

7744410_G6A

266

SEE SEC. NOTES 54171348 5.7Gi-EF, 5.7GiI-E, 5.7GXi-FF, 5.7GXiI-F, 5.7OSi-DF, 5.7OSXi-DF 54171349 54169720 54169640 54169700 54169686 54169682 54169639

5.7Gi-E, 5.7Gi-EF, 5.7GXi-F, 5.7GXi-FF, 5.7OSi-D, 5.7OSi-DF, 5.7OSXi-D 5.7Gi-E, 5.7Gi-EF, 5.7GiI-E, 5.7GXi-F, 5.7GXi-FF 5.7OSi-D, 5.7OSi-DF, 5.7OSXi-D, 5.7OSXi-DF 5.7Gi-EF, 5.7GXi-FF, 5.7OSi-DF, 5.7OSXi-DF 5.7Gi-E, 5.7GXi-F, 5.7OSi-D, 5.7OSXi-D 5.7GiI-E, 5.7GXiI-F 5.7Gi-E, 5.7Gi-EF, 5.7GiI-E, 5.7GXi-F, 5.7GXiI-F, 5.7OSi-D, 5.7OSi-DF, 5.7OSXi-D, 5.7OSXi-DF

- 266- 266

5.7Gi-E, 5.7Gi-EF, 5.7GiI-E, 5.7GXi-F, 5.7GXi-FF, 5.7GXiI-F, 5.7OSi-D, 5.7OSi-DF, 5.7OSXi-D, 5.7OSXi-DF

Upd:1/7/2022

Ignition and Control Systems

REF 281 Ignition Coil, Spark Plugs, Ignition Cable 284 Control System, Fuel Supply

7744410_G6A

28 DESCRIPTION

SEE SEC. 281 284

- 28- 28

5.7Gi-E, 5.7Gi-EF, 5.7GiI-E, 5.7GXi-F, 5.7GXi-FF, 5.7GXiI-F, 5.7OSi-D, 5.7OSi-DF, 5.7OSXi-D, 5.7OSXi-DF

Upd:1/7/2022

Ignition Coil, Spark Plugs, Ignition Cable

281

DESCRIPTION SEE SEC. NOTES Ignition 54169656 5.7Gi-E, 5.7Gi-EF, 5.7GiI-E, 5.7GXi-F, 5.7GXi-FF, 5.7GXiI-F, 5.7OSi-D, 5.7OSi-DF, 5.7OSXi-D, 5.7OSXi-DF

7744410_G6A

- 281- 281

5.7Gi-E, 5.7Gi-EF, 5.7GiI-E, 5.7GXi-F, 5.7GXi-FF, 5.7GXiI-F, 5.7OSi-D, 5.7OSi-DF, 5.7OSXi-D, 5.7OSXi-DF

Upd:1/7/2022

Control System, Fuel Supply

DESCRIPTION Electronic Engine Control Electronic Engine Control

7744410_G6A

284 SEE SEC. NOTES 54171768 5.7GXi-F, 5.7GXi-FF, 5.7GXiI-F, 5.7OSXi-D, 5.7OSXi-DF 54169737 5.7Gi-E, 5.7Gi-EF, 5.7GiI-E, 5.7OSi-D, 5.7OSi-DF

- 284- 284

5.7Gi-E, 5.7Gi-EF, 5.7GiI-E, 5.7GXi-F, 5.7GXi-FF, 5.7GXiI-F, 5.7OSi-D, 5.7OSi-DF, 5.7OSXi-D, 5.7OSXi-DF

Upd:1/7/2022

Alternator, Charging, Electric Motor, Electric Drives

REF 321 Alternator

7744410_G6A

32

DESCRIPTION

SEE SEC. 321

- 32- 32

5.7Gi-E, 5.7Gi-EF, 5.7GiI-E, 5.7GXi-F, 5.7GXi-FF, 5.7GXiI-F, 5.7OSi-D, 5.7OSi-DF, 5.7OSXi-D, 5.7OSXi-DF

Upd:1/7/2022

Alternator

DESCRIPTION Serpentine Belt and Alternator Serpentine Belt and Alternator

7744410_G6A

321 SEE SEC. NOTES 54169712 5.7GiI-E, 5.7GXiI-F 54169677 5.7Gi-E, 5.7Gi-EF, 5.7GXi-F, 5.7GXi-FF, 5.7OSi-D, 5.7OSi-DF, 5.7OSXi-D, 5.7OSXi-DF

- 321- 321

5.7Gi-E, 5.7Gi-EF, 5.7GiI-E, 5.7GXi-F, 5.7GXi-FF, 5.7GXiI-F, 5.7OSi-D, 5.7OSi-DF, 5.7OSXi-D, 5.7OSXi-DF

Upd:1/7/2022

Starting System

REF 331 Starter Motor

7744410_G6A

33 DESCRIPTION

SEE SEC. 331

- 33- 33

5.7Gi-E, 5.7Gi-EF, 5.7GiI-E, 5.7GXi-F, 5.7GXi-FF, 5.7GXiI-F, 5.7OSi-D, 5.7OSi-DF, 5.7OSXi-D, 5.7OSXi-DF

Upd:1/7/2022

Starter Motor

DESCRIPTION Starter

7744410_G6A

331 SEE SEC. NOTES 54169716 5.7Gi-E, 5.7Gi-EF, 5.7GXi-F, 5.7GXi-FF, 5.7OSi-D, 5.7OSi-DF, 5.7OSXi-D, 5.7OSXi-DF

- 331- 331

5.7Gi-E, 5.7Gi-EF, 5.7GiI-E, 5.7GXi-F, 5.7GXi-FF, 5.7GXiI-F, 5.7OSi-D, 5.7OSi-DF, 5.7OSXi-D, 5.7OSXi-DF

Upd:1/7/2022

Cables and Fuses

REF 371 Cables

7744410_G6A

37 DESCRIPTION

SEE SEC. 371

- 37- 37

5.7Gi-E, 5.7Gi-EF, 5.7GiI-E, 5.7GXi-F, 5.7GXi-FF, 5.7GXiI-F, 5.7OSi-D, 5.7OSi-DF, 5.7OSXi-D, 5.7OSXi-DF

Upd:1/7/2022

Cables

DESCRIPTION Alarm and Circuit Breaker Alarm and Circuit Breaker Engine Harness Engine Harness

7744410_G6A

371 SEE SEC. 54171770 54169730 54171769 54169732

NOTES 5.7GiI-E, 5.7GXiI-F 5.7Gi-E, 5.7Gi-EF, 5.7GXi-F, 5.7GXi-FF, 5.7OSi-D, 5.7OSi-DF, 5.7OSXi-D, 5.7OSXi-DF 5.7GiI-E, 5.7GXiI-F 5.7Gi-E, 5.7Gi-EF, 5.7GXi-F, 5.7GXi-FF, 5.7OSi-D, 5.7OSi-DF, 5.7OSXi-D, 5.7OSXi-DF

- 371- 371

5.7Gi-E, 5.7Gi-EF, 5.7GiI-E, 5.7GXi-F, 5.7GXi-FF, 5.7GXiI-F, 5.7OSi-D, 5.7OSi-DF, 5.7OSXi-D, 5.7OSXi-DF

Upd:1/7/2022

Marine Propulsion

44 DESCRIPTION

SEE SEC. 54169684

Connecting Components for Inboard Transmissions

7744410_G6A

- 44- 44

5.7Gi-E, 5.7Gi-EF, 5.7GiI-E, 5.7GXi-F, 5.7GXi-FF, 5.7GXiI-F, 5.7OSi-D, 5.7OSi-DF, 5.7OSXi-D, 5.7OSXi-DF

Upd:1/7/2022

Aquamatic Unit, Stern Drive

DESCRIPTION Oil Reservoir, XDP Drive

7744410_G6A

441 SEE SEC. NOTES 54168230 5.7OSi-D, 5.7OSi-DF, 5.7OSXi-D, 5.7OSXi-DF

- 441- 441

5.7Gi-E, 5.7Gi-EF, 5.7GiI-E, 5.7GXi-F, 5.7GXi-FF, 5.7GXiI-F, 5.7OSi-D, 5.7OSi-DF, 5.7OSXi-D, 5.7OSXi-DF

Upd:1/7/2022

Reversing Gear

DESCRIPTION Connecting Components for Inboard Transmissions Shift Cable Connection Shift Cable Connections, BW72D

7744410_G6A

442 SEE SEC. NOTES 54169683 5.7GiI-E, 5.7GXiI-F 54171581 5.7GiI-E, 5.7GXiI-F 54169210 5.7GiI-E, 5.7GXiI-F

- 442- 442

5.7Gi-E, 5.7Gi-EF, 5.7GiI-E, 5.7GXi-F, 5.7GXi-FF, 5.7GXiI-F, 5.7OSi-D, 5.7OSi-DF, 5.7OSXi-D, 5.7OSXi-DF

Upd:1/7/2022

Steering

REF 645 Hydralic equipment including pump

7744410_G6A

64 DESCRIPTION

SEE SEC. 645

- 64- 64

5.7Gi-E, 5.7Gi-EF, 5.7GiI-E, 5.7GXi-F, 5.7GXi-FF, 5.7GXiI-F, 5.7OSi-D, 5.7OSi-DF, 5.7OSXi-D, 5.7OSXi-DF

Upd:1/7/2022

Hydralic equipment including pump

DESCRIPTION Steering

7744410_G6A

645

SEE SEC. NOTES 54169645 5.7Gi-E, 5.7Gi-EF, 5.7GXi-F, 5.7GXi-FF, 5.7OSi-D, 5.7OSi-DF, 5.7OSXi-D, 5.7OSXi-DF

- 645- 645

5.7Gi-E, 5.7Gi-EF, 5.7GiI-E, 5.7GXi-F, 5.7GXi-FF, 5.7GXiI-F, 5.7OSi-D, 5.7OSi-DF, 5.7OSXi-D, 5.7OSXi-DF

Upd:1/7/2022

Miscellaneous, Repair Kits

REF 990 Miscellaneous, Repair Kits

7744410_G6A

99 DESCRIPTION

SEE SEC. 990

- 99- 99

5.7Gi-E, 5.7Gi-EF, 5.7GiI-E, 5.7GXi-F, 5.7GXi-FF, 5.7GXiI-F, 5.7OSi-D, 5.7OSi-DF, 5.7OSXi-D, 5.7OSXi-DF

Upd:1/7/2022

Miscellaneous, Repair Kits

DESCRIPTION Repair Kits Repair Kits

7744410_G6A

990 SEE SEC. NOTES 54171736 5.7GXi-F, 5.7GXi-FF, 5.7GXiI-F, 5.7OSXi-D, 5.7OSXi-DF 54169758 5.7Gi-E, 5.7Gi-EF, 5.7GiI-E, 5.7OSi-D, 5.7OSi-DF

- 990- 990

5.7Gi-E, 5.7Gi-EF, 5.7GiI-E, 5.7GXi-F, 5.7GXi-FF, 5.7GXiI-F, 5.7OSi-D, 5.7OSi-DF, 5.7OSXi-D, 5.7OSXi-DF

Upd:1/7/2022

5.7Gi-E, 5.7Gi-EF, 5.7GiI-E, 5.7GXi-F, 5.7GXi-FF, 5.7GXiI-F, 5.7OSi-D, 5.7OSi-DF, 5.7OSXi-D, 5.7OSXi-DF

REF 20 21 23 25 26 28 32 33 37 44 64 99

DESCRIPTION General, Engine with Mounting and Equipment Engine Fuel System Inlet and Exhaust System Cooling System Ignition and Control Systems Alternator, Charging, Electric Motor, Electric Drives Starting System Cables and Fuses Marine Propulsion Steering Miscellaneous, Repair Kits

7744410_G6A

SEE SEC. 20 21 23 25 26 28 32 33 37 44 64 99

- - TOC

5.7Gi-E, 5.7Gi-EF, 5.7GiI-E, 5.7GXi-F, 5.7GXi-FF, 5.7GXiI-F, 5.7OSi-D, 5.7OSi-DF, 5.7OSXi-D, 5.7OSXi-DF

Upd:1/7/2022