Volvo Penta 5.0GXi-P Marine Gasoline Engine Parts Manual - PDF DOWNLOAD

Maintenance Parts, 5.0L & 5.7L: .

200 5.0GXi-P

5

1

8

9

6

7

2

7

10

3 11

13 12

14

4

Upd:7/3/2022

54494

47701596_G5A -200 -54161212 5.0GXi-P

Maintenance Parts, 5.0L & 5.7L: .

200

5.0GXi-P REF PART NO. QTY 1 21213664 1 Impeller kit 2 3847644 1 Fuel filter 3 8692305 1 Oil filter 4 6 Oil X 21681794 6 Oil 21681795 2 Oil 21681796 1 Oil 21681797 1 Oil 3847302 6 Oil 3847303 2 Oil 3847304 1 Oil 3847305 1 Oil X Oil 21363429 6 Oil 21363430 2 Oil 21363431 1 Oil 5 3587597 1 Thermostat 6 983944 1 O-ring 7 3852111 1 Gasket 8 3831426 1 Thermostat kit 9 416033 1 Sealing ring 10 21467472 2 Spark plug kit 11 3858975 1 Distributor cap 12 3858977 1 Rotor 13 3888328 1 Ignition cable kit 14 1141674 1 Coolant, green 21646481 1 Coolant, green 1141647 1 Coolant, green

47701596_G5A- 200- 54161212 5.0GXi-P

DESCRIPTION

NOTES

Fill level is determined by dipstick USA Synthetic, quart Synthetic, gallon Synthetic, 5 gal Synthetic, 55 gal Mineral, quart Mineral, gallon Mineral, 5 gal Mineral, 55 gal Europe and other markets Premium, 1L Premium, 5L Premium, 20L For seawater cooled engine

For freshwater cooled engine

5L, ready-mixed 210L, ready-mixed 210L, full strength

54494

Upd:7/3/2022

Longblock

210 5.0GXi-P

Upd:7/3/2022

54415

47701596_G5A -210 -54161106 5.0GXi-P

Longblock

210

5.0GXi-P REF PART NO. QTY 1 3801407 1 Longblock engine

47701596_G5A- 210- 54161106 5.0GXi-P

DESCRIPTION

NOTES Use to repair non-compliant engines

54415

Upd:7/3/2022

Cylinder Head

211 5.0GXi-P

Upd:7/3/2022

54421

47701596_G5A -211 -54161122 5.0GXi-P

Cylinder Head

211

5.0GXi-P REF PART NO. QTY 1 (3857663) 2 Cylinder head 2 3853380 2 Cylinder head gasket 3 3856122 16 Bolt 4 3856123 4 Bolt 5 3856124 14 Bolt 6 (3853146) 16 Stud 7 3856927 1 Valve cover 8 3856928 1 Valve cover 9 3852687 2 Gasket 10 3856135 8 Bolt 11 3862296 1 Grommet 12 3861989 1 Valve, PCV 13 3858989 1 Hose 14 3852103 1 Grommet 15 3852104 1 Elbow 16 3853546 1 Hose 17 21405511 1 Tube 18 3854008 1 Oil filler cap 19 925063 1 O-ring 20 21338270 1 Lifting eye 21 (3853557) 2 Flange screw, Flange 22 21573817 Bracket 23 21338268 1 Lifting eye 24 3860834 1 Flange screw, Flange 25 3853392 1 Flange screw

47701596_G5A- 211- 54161122 5.0GXi-P

DESCRIPTION

NOTES

L=3 51/64'' (96mm) L=3 1/16'' (78mm) L=1.62'' (41mm) O.S=0.003'' (0.076mm)

3/8'' - 16 unc, L=0.75'' (19mm)

54421

Upd:7/3/2022

Cylinder Block and Flywheel Housing

212 5.0GXi-P

1 2 3 4

5 3

8

1

11

9 13 14

10

1

7 6

12

21 15 19

17

18 20 16

22

23

Upd:7/3/2022

54407

47701596_G5A -212 -54161317 5.0GXi-P

Cylinder Block and Flywheel Housing

212

5.0GXi-P REF PART NO. QTY DESCRIPTION 1 1 Cylinder block 2 3853209 1 Core plug 3 952075 1 Plug 4 3853114 4 Locating pin, cylinder head 5 3856001 2 Pin, flywheel housing 6 3862354 6 Stud 7 3862355 10 Bolt 8 3852100 8 Core plug 9 3593571 1 Fitting 10 40005082 2 Plug 11 976970 2 O-ring 12 21114522 2 Drain plug 3849500 2 Plug 13 976970 2 O-ring 14 3849892 2 Retainer 15 21157924 1 Flywheel housing 22151121 1 Flywheel housing 16 3852483 3 Stud 17 980933 3 Washer 18 3852002 3 Tab washer 19 (3852065) 6 Nut 20 (3852070) 6 Washer 21 3853392 2 Flange screw 3860582 1 Flange screw 22 3854604 1 Cover 23 3852421 4 Screw

47701596_G5A- 212- 54161317 5.0GXi-P

NOTES See ''Longblock'' section

Port

Replaced by 21114522, not sold separately

replaced by next part number

3/8'' - 16 unc L=2.50'' (64mm) L=1.25'' (32mm)

54407

Upd:7/3/2022

Camshaft and Valve Train

214 5.0GXi-P

1

4

9

3 10 4 3

11

5

2

12

6 7 16

8

15 14 18

18 19

17 20 13 21

22

11

29 27 24

30

23

28 31

25 Upd:7/3/2022

26 54414

47701596_G5A -214 -54161061 5.0GXi-P

Camshaft and Valve Train

214

5.0GXi-P REF PART NO. QTY 1 3862263 1 Timing gear cover 1 Gasket 2 3862262 1 Seal 3 (3855736) 2 Screw 3855737 6 Screw 4 3855739 8 Grommet 5 3855972 2 Pin 6 3858979 1 Sensor 7 3859009 1 O-ring 8 3858983 1 Bolt 9 3856144 1 Retainer 10 3 Screw 11 3856127 16 Tappet 12 3856139 8 Guide 13 3856118 16 Push rod 3863058 16 Push rod 14 3853158 16 Arm 15 16 Ball 16 16 Nut 17 (3853146) 1 Stud (3853147) 1 Stud 18 3855823 32 Valve cotter 19 3855816 16 Valve cap 20 3855815 16 Valve spring 21 3855814 8 Valve stem seal 3862362 8 Valve stem seal 22 3857666 8 Valve, intake 3855808 8 Valve, exhaust 23 3852685 1 Chain 24 3856114 1 Sprocket 25 3853173 3 Bolt 26 3856151 3 Washer 27 3855998 1 Retainer 28 3853172 2 Screw 29 3856119 1 Camshaft 30 3855972 1 Pin 31 (3856162) 1 Kit

47701596_G5A- 214- 54161061 5.0GXi-P

DESCRIPTION

NOTES not sold separately

part not sold

Replaced by 3863058

not sold separately not sold separately O.S=0.003'' (0.076mm) O.S=.013'' (0.330mm)

Intake Exhaust Standard Standard

54414

Upd:7/3/2022

Crankshaft and Related Parts

216 5.0GXi-P

2

1 1 4

6

3

9 5 8

7

16 15 14

13 12 11 10

9

26

25

28 27

21

24 19 17

18

23 20 22

Upd:7/3/2022

45156

47701596_G5A -216 -54169715 5.0GXi-P

Crankshaft and Related Parts

216

5.0GXi-P REF PART NO. QTY 1 3857667 8 Piston (3857669) 1 Piston 8 Pin 2 3857670 8 Piston ring kit 3857672 1 Piston ring kit 3 3853957 8 Connecting rod 4 3853162 16 Bolt 5 3853413 16 Nut 6 3853149 8 Bearing 7 (3856923) 1 Crankshaft 8 3855969 1 Pin 9 3862360 1 Bearing kit 10 949518 1 Hexagon screw 11 3852046 1 Tab washer 12 3858177 1 Washer 13 3862261 1 Vibration damper 14 3862363 1 Ring 15 3852690 1 Sprocket 16 3852663 2 Woodruff key 17 3852656 1 Gasket 18 3856140 1 Pin 19 3856925 1 Housing 20 3853202 2 Stud 21 3856926 1 Seal 22 3853205 1 Stud 23 3853206 1 Nut 24 3853203 2 Bolt 3853204 1 Bolt 25 3853958 1 Flywheel 3855970 1 Gear 26 3858437 1 Rubber coupling 27 3853274 6 Stud 28 3853273 6 Nut

47701596_G5A- 216- 54169715 5.0GXi-P

DESCRIPTION

NOTES Standard O.S=.030'' (0.76mm) not sold separately Standard O.S=.030'' (0.76mm)

L=.875'' (22.2mm) L=1.75'' (44.5mm)

45156

Upd:7/3/2022

Oil Pan and Oil Pump

217 5.0GXi-P

Upd:7/3/2022

54398

47701596_G5A -217 -54161322 5.0GXi-P

Oil Pan and Oil Pump

217

5.0GXi-P REF PART NO. QTY 1 3856125 1 Oil pump 2 3856126 1 Strainer 3 3853198 1 Shaft 4 3853199 1 Retainer 5 3855972 2 Pin 6 3853234 1 Bolt 7 3852744 1 Baffle 8 3862354 6 Stud 9 3857664 5 Nut 10 3857778 1 Sump 11 3856138 1 Gasket kit 12 3856121 1 Reinforcement 13 3856120 1 Reinforcement 14 3853202 4 Stud 15 3856930 4 Nut 16 3852595 14 Bolt 17 21573817 1 Bracket 18 8692305 1 Oil filter 19 3875234 1 Cap 20 1 O-ring 21 3887657 2 Hose assembly 22 3886181 4 Fitting screw 23 4 O-ring 24 3888543 4 Clip 25 3886019 1 Adapter 26 3852089 1 O-ring 27 3853495 1 Retainer 28 3852470 1 O-ring 29 3852219 1 Valve 30 3852133 2 Screw 31 21369039 1 Dipstick tube 32 3852033 1 O-ring 33 3851981 1 Washer 34 3587783 1 Fitting 35 3853674 1 O-ring 36 3852007 1 Washer 37 888958 1 Retainer 38 21107444 1 Dipstick 39 (3853557) 1 Flange screw 40 X Oil

47701596_G5A- 217- 54161322 5.0GXi-P

DESCRIPTION

NOTES

Starboard Port

not sold separately

not sold separately

See Maintenance Parts

54398

Upd:7/3/2022

Motor Mounts

218 5.0GXi-P

Upd:7/3/2022

54282

47701596_G5A -218 -54158394 5.0GXi-P

Motor Mounts

218

5.0GXi-P REF PART NO. QTY 1 3818718 2 Bracket 2 3860582 5 Flange screw 3853393 1 Flange screw 3 3852566 2 Bolt 21740808 2 Hexagon screw 4 3852428 2 Washer 5 3853805 2 Rubber cushion 6 3852433 2 Washer 7 3852021 6 Nut 8 3852090 2 Tab washer 9 3862657 2 Nut 10 3852540 2 Washer 11 3595401 4 Flange screw 12 3852539 2 Square nut 13 3852622 2 Washer 14 3853806 2 Rubber cushion 15 3852542 2 Washer 16 3587962 2 Hexagon screw

47701596_G5A- 218- 54158394 5.0GXi-P

DESCRIPTION

NOTES L=1.25'' (32mm) L=38mm replaced by next part number

54282

Upd:7/3/2022

Fuel System

230 5.0GXi-P

Upd:7/3/2022

43618

47701596_G5A -230 -54161320 5.0GXi-P

Fuel System

230

5.0GXi-P REF PART NO. QTY DESCRIPTION 1 21545138 1 Fuel pump 21608511 1 Fuel pump 3588865 1 Fuel pump kit 2 3847644 1 Fuel filter 3 (3861396) 4 Rubber bushing 4 3857816 1 Bushing 5 21358873 1 Bracket 6 3850753 3 Flange screw 7 982702 2 Flange screw 8 946472 2 Flange screw 9 3888727 1 Fuel hose 10 3850424 1 O-ring 11 3887195 1 Locking clip 12 3888725 1 Fuel hose 13 3850423 1 O-ring 14 3887198 1 Locking clip 15 3807072 1 Kit 1 Hose 16 3860413 2 Hose clamp 17 3860290 1 Nipple 18 3861926 1 Tube fitting 19 3858966 1 Fuel pipe 20 3858972 1 Cap 21 3858971 1 Valve 22 3858967 1 Governor 23 3858968 1 Clip 24 3858974 1 Hose 25 21141691 8 Injector 26 3858981 1 O-ring 27 3858970 8 Retainer 28 3858973 4 Bolt 29 21491831 1 Clip

47701596_G5A- 230- 54161320 5.0GXi-P

NOTES replaced by next part number High pressure fuel pump

Includes 16 o-rings for injectors and 2 o-rings for pressure regulator.

43618

Upd:7/3/2022

3'' Riser Extension

251 5.0GXi-P

1 4 7 2 4 3

5

8

6

9 10 5

11 12

Upd:7/3/2022

54238

47701596_G5A -251 -54158221 5.0GXi-P

3'' Riser Extension

251

5.0GXi-P REF PART NO. QTY 1 40005141 1 Kit 2 3863061 2 Exhaust pipe kit 3 3850999 4 Plug 4 3850740 4 Plug 5 3863191 2 Gasket kit 4 Gasket 6 3887488 8 Flange screw 7 3887488 8 Flange screw 8 3842853 2 Exhaust pipe extensi 9 3850999 4 Plug 10 3850740 4 Plug 11 3888687 1 Exhaust pipe 12 3841013 1 Gasket

47701596_G5A- 251- 54158221 5.0GXi-P

DESCRIPTION

NOTES See exhaust section for mounting parts

not sold separately

54238

Upd:7/3/2022

Exhaust

251 5.0GXi-P

6 7

4

6

5 2 1 3

2

19 8 18 16 20 9

21

14 13 15 12 17

20

11 10

22

24

23 Upd:7/3/2022

54474

47701596_G5A -251 -54158402 5.0GXi-P

Exhaust

251

5.0GXi-P REF PART NO. QTY 1 3889965 2 Manifold 2 3850740 3 Plug 3 3853597 1 Elbow 4 3808361 8 Flange screw 5 3862500 2 Temperature sensor 6 3863443 8 Hose clamp 7 3852696 2 Hose 8 3863191 1 Gasket kit 2 Gasket 9 3847501 2 Manifold 10 21114522 2 Drain plug 3849500 1 Plug 11 976970 1 O-ring 12 3849892 1 Retainer 13 21238201 2 Adapter 14 976970 2 O-ring 15 3852538 2 Elbow 16 3595388 2 Plug 17 3857184 12 Flange screw 18 3852468 2 Gasket 19 3863189 2 Elbow 20 3863442 8 Hose clamp 21 3863450 2 Bellows 22 3847749 1 Exhaust pipe 23 3841928 4 Flange screw 24 3841013 1 Gasket

47701596_G5A- 251- 54158402 5.0GXi-P

DESCRIPTION

NOTES

not sold separately

Replaced by 21114522, not sold separately

54474

Upd:7/3/2022

Exhaust, 3'' Risers

251 5.0GXi-P

1

4

2 5

6

3

7

9 8

10

Upd:7/3/2022

54240

47701596_G5A -251 -54142571 5.0GXi-P

Exhaust, 3'' Risers

251

5.0GXi-P REF PART NO. QTY 1 3888846 1 Kit 2 3862627 2 Elbow 3 3850999 4 Plug 4 3852830 8 Screw 5 3852002 8 Tab washer 6 980933 8 Washer 7 3863191 1 Gasket kit 2 Gasket 8 3888686 1 Exhaust pipe 9 3841013 1 Gasket 10 3888557 1 Plug

47701596_G5A- 251- 54142571 5.0GXi-P

DESCRIPTION

NOTES

not sold separately

54240

Upd:7/3/2022

Exhaust, Short Risers

251 5.0GXi-P

6 7

4

6

5 2 3

2

1

19 8 18 16 20 9

21

14 13 15 12 17

20

11 10

24 22

23 Upd:7/3/2022

54455

47701596_G5A -251 -54158220 5.0GXi-P

Exhaust, Short Risers

251

5.0GXi-P REF PART NO. QTY 1 3863061 2 Exhaust pipe kit 2 3850740 4 Plug 3 3853597 1 Elbow 4 3808361 8 Flange screw 5 3862500 2 Temperature sensor 6 3863443 8 Hose clamp 7 3852696 2 Hose 8 3863191 1 Gasket kit 2 Gasket 9 3847501 2 Manifold 10 21114522 2 Drain plug 3849500 1 Plug 11 976970 1 O-ring 12 3849892 1 Retainer 13 21238201 2 Adapter 14 976970 2 O-ring 15 3852538 2 Elbow 16 3595388 2 Plug 17 3857184 12 Flange screw 18 3852468 2 Gasket 19 3863189 2 Elbow 20 3863442 8 Hose clamp 21 3863450 2 Bellows 22 3888684 1 Exhaust pipe 23 3841928 4 Flange screw 24 3841013 1 Gasket

47701596_G5A- 251- 54158220 5.0GXi-P

DESCRIPTION

NOTES

not sold separately

Replaced by 21114522, not sold separately

54455

Upd:7/3/2022

Intake Manifold

251 5.0GXi-P

3

2

4

5 1

6

7

8

9

9

8

10

11

12 Upd:7/3/2022

54452

47701596_G5A -251 -54161318 5.0GXi-P

Intake Manifold

251

5.0GXi-P REF PART NO. QTY 1 21141686 1 Manifold 2 3858974 1 Hose 3 3858973 1 Bolt 4 3859020 1 Sensor 5 3858989 1 Hose 6 3858961 10 Bolt 7 3858960 1 Intake gasket 8 3858982 4 Bolt 9 2 Bracket 10 3861980 8 Screw 11 21141685 1 Manifold 12 3857662 1 Intake gasket kit

47701596_G5A- 251- 54161318 5.0GXi-P

DESCRIPTION

NOTES

MAT/MAP Crankcase ventilation

part not sold

54452

Upd:7/3/2022

Throttle Body

256 5.0GXi-P

12 10

11

9

7

11

5

6

8 3 4

1

2

Upd:7/3/2022

54441

47701596_G5A -256 -54161323 5.0GXi-P

Throttle Body

256

5.0GXi-P REF PART NO. QTY 1 21141689 1 Body 1 Switch, idle validation 2 Sensor kit, throttle position 2 3849022 1 Gasket 3 3858964 4 Stud 4 4 Washer 5 21446001 1 Bracket 6 981124 2 Flange nut 7 3887565 1 Flame shield 8 21221046 1 Hose clamp 9 3852435 1 Hose 10 21429098 1 Cover 11 21429100 4 Grommet 12 3861830 1 Decal

47701596_G5A- 256- 54161323 5.0GXi-P

DESCRIPTION

NOTES not sold separately not sold separately

not sold separately

To valve cover

5.0GXi

54441

Upd:7/3/2022

Closed Cooling System: Heat Exchanger

261 5.0GXi-P

1

2 30

25 17 20

22

21

18

3 4 24

5

23

17

21 17

17 19 26 1

16

14

6

15 6

7

28

27

9

8

10

29 29 11

29

12 13

22

Upd:7/3/2022

54394

47701596_G5A -261 -54161399 5.0GXi-P

Closed Cooling System: Heat Exchanger

261

5.0GXi-P REF PART NO. QTY 1 3861471 1 Heat exchanger 2 3858995 1 Anode 3 3858993 2 Gasket 4 3858992 2 Cover 5 3858994 2 Screw 6 3863443 2 Hose clamp 7 3861453 1 Gasket 8 941814 2 Stud 9 3595468 1 Bracket 10 3595466 1 Bracket 11 3817688 1 Bracket 12 980933 2 Washer 13 3857181 2 Flange lock nut 14 982717 1 Hose clamp 3812302 1 Hose clamp 15 3817818 1 Hose 16 3863440 1 Hose clamp 17 3812303 4 Hose clamp 18 3860588 1 Hose 19 21552086 1 Hose 20 3861472 1 Hose 21 3863438 2 Hose clamp 22 3860590 1 Hose 23 (982643) 1 Hose clamp 24 3861485 1 Hose 25 3812303 1 Hose clamp 26 (982967) 1 Hose clamp 27 1 Fuel pump 28 3862550 1 Hose 29 3860413 3 Hose clamp 30 40005446 1 Freshwater cooling k

47701596_G5A- 261- 54161399 5.0GXi-P

DESCRIPTION

NOTES

Starboard exhaust manifold Port exhaust manifold

Fuel pump Expansion tank

See ''Fuel system'' page

54394

Upd:7/3/2022

Circulation Pump

262 5.0GXi-P

10 9

2 1 4

7

3

5

8 2 6

Upd:7/3/2022

3

54361

47701596_G5A -262 -54161349 5.0GXi-P

Circulation Pump

262

5.0GXi-P REF PART NO. QTY 1 3853850 1 Circulation pump 2 3852477 2 Gasket 3 3856147 2 Stud 4 3853403 1 Nut retainer 5 (3856137) 1 Bolt 6 3856136 1 Bolt 7 3860083 1 Pulley 8 3863054 4 Flange screw 9 3863438 1 Hose clamp 10 1 Hose

47701596_G5A- 262- 54161349 5.0GXi-P

DESCRIPTION

NOTES

Thermostat housing or heat exchanger

54361

Upd:7/3/2022

Closed Cooling System: Thermostat and Expansion Tank

262 5.0GXi-P

3 6

2

10

5 6

8 9

1

7 4 22 11 15 13

12 21 3 14 16 22

17

18

11

19

20

Upd:7/3/2022

54432

47701596_G5A -262 -54161400 5.0GXi-P

Closed Cooling System: Thermostat and Expansion Tank

262

5.0GXi-P REF PART NO. QTY 1 861105 1 Expansion tank 2 1674083 1 Pressure cap 3 3858552 1 Decal 4 3842583 1 Bracket 5 3860955 1 Hose 6 3860413 1 Hose clamp (982643) 1 Hose clamp 7 3860555 1 Thermostat housing 8 3860585 1 Elbow nipple 9 3860163 1 Flange screw 10 969189 1 Flange screw 11 3852111 2 Gasket 12 3831426 1 Thermostat kit 13 416033 1 Sealing ring 14 3851384 1 Thermostat housing 15 946671 1 Flange screw 16 3593503 1 Bracket 17 3862852 1 Hose 18 982716 1 Hose clamp 19 3863439 1 Hose clamp 20 983744 1 Hose nipple 21 3841899 1 Hose 22 3812304 2 Hose clamp

47701596_G5A- 262- 54161400 5.0GXi-P

DESCRIPTION

NOTES

Warning!

Oetiker

54432

Upd:7/3/2022

Seawater System: Thermostat Housing to Exhaust

262 5.0GXi-P

19

20 18

18

6

18 19 19

18 2

8

7

11

17

11

15 10

16

14

1 3

17 12

9 4

5

13

Upd:7/3/2022

54364

47701596_G5A -262 -54161401 5.0GXi-P

Seawater System: Thermostat Housing to Exhaust

262

5.0GXi-P REF PART NO. QTY 1 3589553 1 Thermostat housing 2 3853597 1 Elbow 3 3587597 1 Thermostat 4 983944 1 O-ring 5 3852111 1 Gasket 6 968842 1 Flange screw 7 3593503 1 Bracket 8 946671 1 Flange screw 9 21545765 1 Hose 10 3862536 1 Hose 11 3863439 2 Hose clamp 12 (982715) 1 Hose clamp 13 (982715) 1 Hose clamp 14 3817817 1 Hose 15 3863441 1 Hose clamp 16 3862523 1 Hose 17 3863438 2 Hose clamp 18 3860413 4 Hose clamp 19 3862550 2 Hose 20 1 Fuel pump

47701596_G5A- 262- 54161401 5.0GXi-P

DESCRIPTION

NOTES

Exhaust, Port Exhaust, Starboard

Sea water pump

54364

Upd:7/3/2022

Hot Water Outlet

266 5.0GXi-P

1 9 13 5 6 5 5 9

10

5

12

11

8

7

11

8

3

2 5 10

4 5 10

Upd:7/3/2022

54381

47701596_G5A -266 -54161340 5.0GXi-P

Hot Water Outlet

266

5.0GXi-P REF PART NO. QTY 1 21527832 1 Kit 2 40005443 1 Nipple 3 976970 1 O-ring 4 856483 1 Hose connection 5 3852602 4 Hose clamp 6 3818035 1 Fitting 7 3863068 1 T-pipe 8 3854978 2 Hose clamp 9 3860613 1 T-nipple 10 X Hose, heater 11 X Hose 12 X Heat exchanger 13 X Expansion tank

47701596_G5A- 266- 54161340 5.0GXi-P

DESCRIPTION

NOTES Kit has other parts that are not used on this engine 7/16'' - 14 unc 1/4''-18 NPTF

Hose not supplied with kit.

Cut, Circulation pump to heat exchanger

54381

Upd:7/3/2022

Seawater Pump Parts

266 5.0GXi-P

Upd:7/3/2022

43641

47701596_G5A -266 -54163065 5.0GXi-P

Seawater Pump Parts

266

5.0GXi-P REF PART NO. QTY 1 21212799 1 Pump 2 21213664 1 Impeller kit 3 21212794 1 Impeller 4 3858938 1 O-ring 5 1 Lubricant, glycerin 6 21951332 1 Screw kit 7 4 Screw 8 4 O-ring 9 827247 1 Sealing ring

47701596_G5A- 266- 54163065 5.0GXi-P

DESCRIPTION

NOTES replaces 3842786 for gas engines

not sold separately not sold separately not sold separately

43641

Upd:7/3/2022

Seawater System: Gimbal to Heat Exchanger

266 5.0GXi-P

25 26 27 29

8

9

28

7

10 30 14

31 32

11

33

24

12

14

13 15

14

23 16

4

18 17

1 6

5

3

2

19

21

17

22

Upd:7/3/2022

20

54423

47701596_G5A -266 -54162507 5.0GXi-P

Seawater System: Gimbal to Heat Exchanger

266

5.0GXi-P REF 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33

PART NO. QTY 21212799 1 Pump 3857939 3 Screw 3817688 1 Bracket 941814 2 Stud 980933 2 Washer 3857181 2 Flange lock nut 3812302 1 Hose clamp 21340837 1 Hose 3863444 2 Hose clamp 21429137 1 Connector 21429139 1 Hose 3853312 2 Clamp (21619466) 2 Attaching clamp (3853557) 2 Flange screw 982645 3 Hose clamp 21399019 1 Hydraulic oil cooler 21545763 1 Hose 982645 2 Hose clamp 3862699 1 T-pipe 21517955 1 Hose 3863440 1 Hose clamp 3852602 1 Hose clamp 3817818 1 Hose, heat exchanger 983168 1 Hose clamp 3860747 1 Hose 3807440 1 Connector 1 Cap 942978 1 O-ring 3862082 1 Retainer 3807664 1 Washer 1 Connector 1 Connector 983168 1 Hose clamp 3862891 1 Attaching clamp

47701596_G5A- 266- 54162507 5.0GXi-P

DESCRIPTION

NOTES

replaced by next part number 3/8'' - 16 unc, L=0.75'' (19mm)

not sold separately

not sold separately not sold separately

54423

Upd:7/3/2022

Seawater System: Gimbal to Seawater Pump

266 5.0GXi-P

6

7

5

8 24 12

25 27 26

9

28 29 30 32

12

31

10 11

13

23

19 17 14

15

22

18 16 15

4

3

1

21

20

2 Upd:7/3/2022

54385

47701596_G5A -266 -54161398 5.0GXi-P

Seawater System: Gimbal to Seawater Pump

266

5.0GXi-P REF 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32

PART NO. QTY 21212799 1 Pump 3857939 3 Screw 3812240 1 Bracket 3860163 2 Flange screw 3812302 1 Hose clamp 21340837 1 Hose 3863444 2 Hose clamp 21429137 1 Connector 21429139 1 Hose 3853312 2 Clamp (21619466) 2 Attaching clamp (3853557) 2 Flange screw 982645 3 Hose clamp 21399019 1 Hydraulic oil cooler 21340840 1 Hose 982645 2 Hose clamp 3862699 1 T-pipe 21429134 1 Hose 982645 1 Hose clamp 3863440 1 Hose clamp 3852602 1 Hose clamp 3817817 1 Hose, therm. housing 983168 1 Hose clamp 3857823 1 Hose 3807440 1 Connector 1 Cap 942978 1 O-ring 3862082 1 Retainer 3807664 1 Washer 1 Connector 1 Connector 3862891 1 Attaching clamp 983168 1 Hose clamp

47701596_G5A- 266- 54161398 5.0GXi-P

DESCRIPTION

NOTES

For seawater cooled engine

replaced by next part number 3/8'' - 16 unc, L=0.75'' (19mm)

For seawater cooled engine

For seawater cooled engine

For seawater cooled engine For seawater cooled engine not sold separately

not sold separately not sold separately

54385

Upd:7/3/2022

Throttle Cable Connection

271 5.0GXi-P

13

14

12 11 3

1

7

6

8

10

2 9

5

4

Upd:7/3/2022

54499

47701596_G5A -271 -54161330 5.0GXi-P

Throttle Cable Connection

271

5.0GXi-P REF PART NO. QTY 1 21560199 1 Throttle control 2 21399636 1 Bracket 3 946544 4 Flange screw 4 3594748 1 Spacer screw 3594749 2 Spacer screw 5 981124 3 Flange nut 6 21399642 1 Bracket 7 946544 2 Flange screw 8 21238028 1 Clip 9 965175 1 Flange screw 10 3842765 1 Nut retainer 11 3850941 1 Adapter 12 3852193 1 Washer 13 3852052 1 Split pin 14 1 Cable

47701596_G5A- 271- 54161330 5.0GXi-P

DESCRIPTION

NOTES

L=45mm L=40mm

54499

Upd:7/3/2022

Ignition

281 5.0GXi-P

Upd:7/3/2022

54491

47701596_G5A -281 -54161319 5.0GXi-P

Ignition

281

5.0GXi-P REF PART NO. QTY DESCRIPTION 1 3861987 1 Distributor 21622232 1 Distributor 2 3858975 1 Distributor cap 3 3858976 4 Bolt 4 3858977 1 Rotor 5 3858978 2 Bolt 6 3863130 1 Sensor, camshaft position 7 3858980 1 Kit 8 1 Washer 9 1 Washer 10 1 Gear 11 1 Plug kit 12 3852109 1 Gasket 13 3852108 1 Clamp 14 3861978 1 Screw 15 21467472 2 Spark plug kit 21467473 1 Kit 16 3888328 1 Ignition cable kit 17 (3852491) 4 Retainer 18 21436799 1 Ignition coil 19 3858985 1 Cooling plate 20 3858984 1 Module 21 3858986 2 Bolt 22 2 Stud

47701596_G5A- 281- 54161319 5.0GXi-P

NOTES replaced by next part number

not sold separately not sold separately not sold separately not sold separately

4 pack 24 pack

See page with flywheel and flywheel housing.

54491

Upd:7/3/2022

Electronic Engine Control

284 5.0GXi-P

Upd:7/3/2022

54484

47701596_G5A -284 -54161404 5.0GXi-P

Electronic Engine Control

284

5.0GXi-P REF PART NO. QTY 1 21652640 1 Module 2 3843651 4 Flange screw 3 21333459 1 Bracket 4 3858973 1 Bolt 5 3859020 1 Sensor, MAT/MAP 6 3858988 1 Seal 7 3858979 1 Sensor, crankshaft position 8 3859009 1 O-ring 9 3858983 1 Bolt 10 1 Throttle body 2 Sensor, throttle position 1 Switch, idle validation 11 3863130 1 Sensor, camshaft position 12 3850397 1 Switch, temperature 13 3850357 2 Knock sensor 14 3849477 1 Adapter 3593571 1 Fitting 15 3887328 1 Sensor 16 3887970 1 Fitting 17 3862500 2 Temperature sensor

47701596_G5A- 284- 54161404 5.0GXi-P

DESCRIPTION

NOTES

See ''Throttle Body'' page

Starboard Port

54484

Upd:7/3/2022

Serpentine Belt and Alternator

321 5.0GXi-P

14

6 8

5

12

7

10

2 13 1 11

9

15 16 17

18

3

4

Upd:7/3/2022

54343

47701596_G5A -321 -54161333 5.0GXi-P

Serpentine Belt and Alternator

321

5.0GXi-P REF PART NO. QTY 1 21573817 1 Bracket 2 3863175 2 Bushing 3 3863274 1 Decal 4 3853392 4 Flange screw 5 3884950 1 Alternator 6 945408 1 Flange nut 7 (3852208) 1 Screw 8 3852520 1 Washer 9 947790 2 Flange screw 10 21585053 1 Idler pulley 11 21425128 Flange screw 12 3885250 1 Belt tensioner 13 3850753 2 Flange screw 14 21358873 1 Bracket 15 21399021 1 Belt 16 1 Pulley, circulation pump 17 1 Sea water pump 18 1 Pulley, power steering pump

47701596_G5A- 321- 54161333 5.0GXi-P

DESCRIPTION

NOTES

See ''Fuel system'' page

54343

Upd:7/3/2022

Starter

331 5.0GXi-P

Upd:7/3/2022

54353

47701596_G5A -331 -54171055 5.0GXi-P

Starter

331

5.0GXi-P REF PART NO. QTY 1 3885317 1 Starter motor 2 3810300 1 Solenoid kit 3 3854496 2 Washer 4 3854752 2 Screw 5 949874 2 Flange lock nut 6 855314 1 Spacer nut 7 947107 1 Flange screw 995459 1 Flange screw 8 855798 1 Protecting sleeve

47701596_G5A- 331- 54171055 5.0GXi-P

DESCRIPTION

54353

Upd:7/3/2022

Engine Harness

371 5.0GXi-P

9

18

1

22

23

21

15 14

19 4

3

20

6

7

5 13

8

9

10 16

2 17 11

12 Upd:7/3/2022

54516

47701596_G5A -371 -54161350 5.0GXi-P

Engine Harness

371

5.0GXi-P REF PART NO. QTY 1 21512118 1 Wiring harness 2 1 Fuse box 3 3858809 3 Relay 4 3841366 2 Relay 5 3884849 1 Fuse 6 3841370 1 Fuse 3841371 1 Fuse 7 3841373 1 Fuse 3863403 1 Fuse 3841372 1 Fuse 3861373 1 Fuse 3861374 1 Fuse 8 1 Cover plate 9 1 Connector, 14 pin 10 1 Bracket 11 3840402 2 Mounting base 12 3852118 2 Nut 13 946544 2 Flange screw 14 (3852146) 2 Clamp, J 3852434 2 Clamp, J 3852490 1 Attaching clamp 15 (3853557) 2 Flange screw 16 3884234 1 Bracket 17 (3853557) 2 Flange screw 18 3883708 1 Alarm kit 19 21147169 1 Wiring harness 21147170 1 Wiring harness 21147171 1 Wiring harness 20 (3887733) 1 Wiring harness, y 21 21544456 1 Wiring harness 22 21544465 7 Cap 23 21544466 Cap

47701596_G5A- 371- 54161350 5.0GXi-P

DESCRIPTION

NOTES not sold separately

40A 20A 40A 5A 7.5A 10A 15A 20A not sold separately not sold separately

D=.375'' (9.5mm) D=.750'' (19.0mm) 3/8'' - 16 unc, L=0.75'' (19mm) 3/8'' - 16 unc, L=0.75'' (19mm) L=3.0m, 10 ft.

L=6.0m, 19.7 ft.

L=8.0m, 26.2 ft. exhaust over-heat sensors for sensor leads not used on this specification for sensor leads not used on this specification

54516

Upd:7/3/2022

OceanX™ Drive Sensors

384 5.0GXi-P

12

15 15

20

11

14

11 20

13

10 3 5

9 4

8 7 6 1 2

18

19

16

16 17

Upd:7/3/2022

48906

47701596_G5A -384 -54160970 5.0GXi-P

OceanX™ Drive Sensors

384

5.0GXi-P REF 1 2 3 4 5 6 7 8 9 10 11 12

13 14 15 16 17 18 19 20

PART NO. QTY DESCRIPTION 21174634 1 Sensor 1 O-ring 21124251 1 Wiring harness 1 Plug 1 Grommet 1 Connector housing 1 Gasket 3 Terminal 1 Boot 3852555 1 Retainer (21174636) 6 Attaching clamp 21206915 1 Module 21206919 1 Wiring harness 3 Connector housing X Terminal 21210873 1 Bracket 946544 2 Flange screw X Cable harness, engine 21292836 1 Sensor 1 Housing 2 Terminal 3852033 1 O-ring 1 Connector X

47701596_G5A- 384- 54160970 5.0GXi-P

NOTES WID- water in drive oil not sold separately not sold separately not sold separately not sold separately not sold separately not sold separately

not sold separately not sold separately

WIB - water in bellows not sold separately not sold separately

See engine catalog, ''Engine Harness'' section

48906

Upd:7/3/2022

Power Steering

645 5.0GXi-P

27 7

8 5

20

18

19 17 14

11 13

21

9

12

8

24

12

16

10

16 1 23 22

15 2

5

26

4

25 7

6 3 Upd:7/3/2022

54312

47701596_G5A -645 -54161331 5.0GXi-P

Power Steering

645

5.0GXi-P REF PART NO. QTY 1 3887373 1 Power steering pump 2 3889611 1 Pulley 3 3889615 1 Washer 4 3889613 1 Nut 5 21573817 1 Bracket 6 3595494 3 Screw 7 3888739 1 Hose assembly 8 21452588 1 Hose assembly 9 3860413 1 Hose clamp 10 21399019 1 Hydraulic oil cooler 11 21434106 1 Bracket 12 3853393 1 Flange screw 13 21434108 1 Support rubber 14 3852490 1 Attaching clamp 15 21399023 1 Hose 16 982663 2 Hose clamp 17 3887375 1 Reservoir 18 1 Cap 19 1 O-ring 20 1 Retainer 21 946544 2 Flange screw 22 21355283 2 Hose 23 3853794 2 Hose clamp 24 980038 1 Hose clamp (976561) 1 Hose clamp 25 (984038) 1 Clamp, J 26 (3853557) 1 Flange screw 27 1 Steering cylinder

47701596_G5A- 645- 54161331 5.0GXi-P

DESCRIPTION

NOTES

Replaced by 3852490

not sold separately not sold separately not sold separately

replaced by next part number

3/8'' - 16 unc, L=0.75'' (19mm) See drive catalog

54312

Upd:7/3/2022

General, Engine with Mounting and Equipment

REF 200 Engine Information, General

47701596_G5A- 20- 20 5.0GXi-P

DESCRIPTION

20 SEE SEC. 200

Upd:7/3/2022

Engine Information, General

200 DESCRIPTION

Maintenance Parts, 5.0L & 5.7L: .

47701596_G5A- 200- 200 5.0GXi-P

SEE SEC. NOTES 54161212 5.0GXi-P

Upd:7/3/2022

Engine Repair Parts

210 DESCRIPTION

Longblock

47701596_G5A- 210- 210 5.0GXi-P

SEE SEC. NOTES 54161106 5.0GXi-P

Upd:7/3/2022

Engine

REF 210 211 212 214 216 217 218

DESCRIPTION Engine Repair Parts Cylinder Head Cylinder Block, Flywheel Housing Valve Mechanism, Cam Follower and Rocker Arm Shaft Crankshaft, Flywheel and Ring Gear, Damper Vibration Oil Pan Engine Mounting

47701596_G5A- 21- 21 5.0GXi-P

21 SEE SEC. 210 211 212 214 216 217 218

Upd:7/3/2022

Cylinder Head

211 DESCRIPTION

Cylinder Head

47701596_G5A- 211- 211 5.0GXi-P

SEE SEC. NOTES 54161122 5.0GXi-P

Upd:7/3/2022

Cylinder Block, Flywheel Housing

DESCRIPTION Cylinder Block and Flywheel Housing

47701596_G5A- 212- 212 5.0GXi-P

212 SEE SEC. NOTES 54161317 5.0GXi-P

Upd:7/3/2022

Valve Mechanism, Cam Follower and Rocker Arm Shaft

DESCRIPTION

214

Camshaft and Valve Train

SEE SEC. NOTES 54161061 5.0GXi-P

47701596_G5A- 214- 214

Upd:7/3/2022

5.0GXi-P

Crankshaft, Flywheel and Ring Gear, Damper Vibration

DESCRIPTION Crankshaft and Related Parts

47701596_G5A- 216- 216 5.0GXi-P

216 SEE SEC. NOTES 54169715 5.0GXi-P

Upd:7/3/2022

Oil Pan

217 DESCRIPTION

Oil Pan and Oil Pump

47701596_G5A- 217- 217 5.0GXi-P

SEE SEC. NOTES 54161322 5.0GXi-P

Upd:7/3/2022

Engine Mounting

218 DESCRIPTION

Motor Mounts

47701596_G5A- 218- 218 5.0GXi-P

SEE SEC. NOTES 54158394 5.0GXi-P

Upd:7/3/2022

Fuel System

REF 230 Fuel System, General

47701596_G5A- 23- 23 5.0GXi-P

23 DESCRIPTION

SEE SEC. 230

Upd:7/3/2022

Fuel System, General

230 DESCRIPTION

Fuel System

47701596_G5A- 230- 230 5.0GXi-P

SEE SEC. NOTES 54161320 5.0GXi-P

Upd:7/3/2022

Inlet and Exhaust System

REF 251 Inlet and Exhaust Manifolds 256 Air Filter, Throttle Housing

47701596_G5A- 25- 25 5.0GXi-P

25 DESCRIPTION

SEE SEC. 251 256

Upd:7/3/2022

Inlet and Exhaust Manifolds

251 DESCRIPTION

3'' Riser Extension Exhaust Exhaust, 3'' Risers Exhaust, Short Risers Intake Manifold

47701596_G5A- 251- 251 5.0GXi-P

SEE SEC. 54158221 54158402 54142571 54158220 54161318

NOTES 5.0GXi-P 5.0GXi-P 5.0GXi-P 5.0GXi-P 5.0GXi-P

Upd:7/3/2022

Air Filter, Throttle Housing

256 DESCRIPTION

Throttle Body

47701596_G5A- 256- 256 5.0GXi-P

SEE SEC. NOTES 54161323 5.0GXi-P

Upd:7/3/2022

Cooling System

REF DESCRIPTION 261 Radiator and Connections, Coolant Filter, Expansion Tank 262 Coolant Pump and Thermostat 266 Sea Water System, Sea Water Pump

47701596_G5A- 26- 26 5.0GXi-P

26 SEE SEC. 261 262 266

Upd:7/3/2022

Radiator and Connections, Coolant Filter, Expansion Tank

DESCRIPTION Closed Cooling System: Heat Exchanger

47701596_G5A- 261- 261 5.0GXi-P

261 SEE SEC. NOTES 54161399 5.0GXi-P

Upd:7/3/2022

Coolant Pump and Thermostat

DESCRIPTION Circulation Pump Closed Cooling System: Thermostat and Expansion Tank Seawater System: Thermostat Housing to Exhaust

47701596_G5A- 262- 262 5.0GXi-P

262 SEE SEC. NOTES 54161349 5.0GXi-P 54161400 5.0GXi-P 54161401 5.0GXi-P

Upd:7/3/2022

Sea Water System, Sea Water Pump

DESCRIPTION Hot Water Outlet Seawater Pump Parts Seawater System: Gimbal to Heat Exchanger Seawater System: Gimbal to Seawater Pump

47701596_G5A- 266- 266 5.0GXi-P

266 SEE SEC. 54161340 54163065 54162507 54161398

NOTES 5.0GXi-P 5.0GXi-P 5.0GXi-P 5.0GXi-P

Upd:7/3/2022

Engine Controls

REF 271 Accelerator Pedal and Control

47701596_G5A- 27- 27 5.0GXi-P

27 DESCRIPTION

SEE SEC. 271

Upd:7/3/2022

Accelerator Pedal and Control

271

Throttle Cable Connection

DESCRIPTION

SEE SEC. NOTES 54161330 5.0GXi-P

47701596_G5A- 271- 271

Upd:7/3/2022

5.0GXi-P

Ignition and Control Systems

REF 281 Ignition Coil, Spark Plugs, Ignition Cable 284 Control System, Fuel Supply

47701596_G5A- 28- 28 5.0GXi-P

28 DESCRIPTION

SEE SEC. 281 284

Upd:7/3/2022

Ignition Coil, Spark Plugs, Ignition Cable

DESCRIPTION Ignition

47701596_G5A- 281- 281 5.0GXi-P

281 SEE SEC. NOTES 54161319 5.0GXi-P

Upd:7/3/2022

Control System, Fuel Supply

284

Electronic Engine Control

DESCRIPTION

SEE SEC. NOTES 54161404 5.0GXi-P

47701596_G5A- 284- 284

Upd:7/3/2022

5.0GXi-P

Alternator, Charging, Electric Motor, Electric Drives

REF 321 Alternator

47701596_G5A- 32- 32 5.0GXi-P

DESCRIPTION

32 SEE SEC. 321

Upd:7/3/2022

Alternator

321 DESCRIPTION

Serpentine Belt and Alternator

47701596_G5A- 321- 321 5.0GXi-P

SEE SEC. NOTES 54161333 5.0GXi-P

Upd:7/3/2022

Starting System

REF 331 Starter Motor

47701596_G5A- 33- 33 5.0GXi-P

33 DESCRIPTION

SEE SEC. 331

Upd:7/3/2022

Starter Motor

331 DESCRIPTION

Starter

47701596_G5A- 331- 331 5.0GXi-P

SEE SEC. NOTES 54171055 5.0GXi-P

Upd:7/3/2022

Cables and Fuses

REF 371 Cables

47701596_G5A- 37- 37 5.0GXi-P

37 DESCRIPTION

SEE SEC. 371

Upd:7/3/2022

Cables

371 DESCRIPTION

Engine Harness

47701596_G5A- 371- 371 5.0GXi-P

SEE SEC. NOTES 54161350 5.0GXi-P

Upd:7/3/2022

Instruments

REF 384 Warning Systems

47701596_G5A- 38- 38 5.0GXi-P

38 DESCRIPTION

SEE SEC. 384

Upd:7/3/2022

Warning Systems

384

OceanX™ Drive Sensors

DESCRIPTION

SEE SEC. NOTES 54160970 5.0GXi-P

47701596_G5A- 384- 384

Upd:7/3/2022

5.0GXi-P

Steering

REF 645 Hydralic equipment including pump

47701596_G5A- 64- 64 5.0GXi-P

64 DESCRIPTION

SEE SEC. 645

Upd:7/3/2022

Hydralic equipment including pump

DESCRIPTION Power Steering

47701596_G5A- 645- 645 5.0GXi-P

645 SEE SEC. NOTES 54161331 5.0GXi-P

Upd:7/3/2022

5.0GXi-P

REF 20 21 23 25 26 27 28 32 33 37 38 64

DESCRIPTION General, Engine with Mounting and Equipment Engine Fuel System Inlet and Exhaust System Cooling System Engine Controls Ignition and Control Systems Alternator, Charging, Electric Motor, Electric Drives Starting System Cables and Fuses Instruments Steering

47701596_G5A- - TOC 5.0GXi-P

SEE SEC. 20 21 23 25 26 27 28 32 33 37 38 64

Upd:7/3/2022