Volvo Penta 5.0GXi-G, 5.0GXi-GF, 5.0OSi-G, 5.0OSI-GF Parts Manual PDF

Maintenance Parts, 5.0L & 5.7L

200 5.0GXi-G, 5.0GXi-GF, 5.0OSi-G, 5.0OSI-GF

Upd:6/29/2022

45131

7746180_G5A -200 -54161170 5.0GXi-G, 5.0GXi-GF, 5.0OSi-G, 5.0OSI-GF

Maintenance Parts, 5.0L & 5.7L

200

5.0GXi-G, 5.0GXi-GF, 5.0OSi-G, 5.0OSI-GF REF PART NO. QTY 1 21213664 1 Impeller kit 2 3847644 1 Fuel filter 3862228 1 Fuel filter 3 835440 1 Oil filter 4 6 Oil X 21681794 6 Oil 21681795 2 Oil 21681796 1 Oil 21681797 1 Oil 3847302 6 Oil 3847303 2 Oil 3847304 1 Oil 3847305 1 Oil X Oil 3840002 6 Oil 3840003 2 Oil 3840004 1 Oil 3840005 1 Oil 5 3587597 1 Thermostat 6 983944 1 O-ring 7 3852111 1 Gasket 8 3831426 1 Thermostat kit 9 416033 1 Sealing ring 10 21467472 2 Spark plug kit 11 3858975 1 Distributor cap 12 3858977 1 Rotor 13 3888328 1 Ignition cable kit 14 1141674 1 Coolant, green 21646481 1 Coolant, green 1141647 1 Coolant, green

7746180_G5A- 200- 54161170 5.0GXi-G, 5.0GXi-GF, 5.0OSi-G, 5.0OSI-GF

DESCRIPTION

NOTES Higher capacity

Fill level is determined by dipstick USA Synthetic, quart Synthetic, gallon Synthetic, 5 gal Synthetic, 55 gal Mineral, quart Mineral, gallon Mineral, 5 gal Mineral, 55 gal Europe and other markets Mineral, 1L Mineral, 4L Mineral, 20L Mineral, 208L, barrel For seawater cooled engine

For freshwater cooled engine

5L, ready-mixed 210L, ready-mixed 210L, full strength

45131

Upd:6/29/2022

Cylinder Head

211 5.0GXi-G, 5.0GXi-GF, 5.0OSi-G, 5.0OSI-GF

9

8

12

10

6

11 3

7

5 13 4

2

1

14 14 15 17

18

16 15

Upd:6/29/2022

45157

7746180_G5A -211 -54169706 5.0GXi-G, 5.0GXi-GF, 5.0OSi-G, 5.0OSI-GF

Cylinder Head

211

5.0GXi-G, 5.0GXi-GF, 5.0OSi-G, 5.0OSI-GF REF PART NO. QTY 1 3853380 2 Cylinder head gasket 2 (3857663) 2 Cylinder head 3 16 Stud, rocker arm (3853146) 1 Stud (3853147) 1 Stud 4 3852687 2 Gasket 5 3856928 1 Valve cover 3856927 1 Valve cover 6 3856135 8 Bolt 7 3852103 1 Grommet 8 3852104 1 Elbow 9 3852435 1 Hose 10 3861989 1 Valve 11 3862296 1 Grommet 12 3854008 1 Oil filler cap 13 3856122 14 Bolt 3856123 4 Bolt 3856124 16 Bolt 14 3862594 2 Bracket 15 (3853557) 2 Flange screw 16 3853404 2 Nut 17 3860538 2 Spring clip, speed 18 3860928 2 Stud

7746180_G5A- 211- 54169706 5.0GXi-G, 5.0GXi-GF, 5.0OSi-G, 5.0OSI-GF

DESCRIPTION

NOTES

part not sold O.S=0.003'' (0.076mm) O.S=.013'' (0.330mm) Starboard Port

Crankcase ventilation

L=3 51/64'' (96mm) L=3 1/16'' (78mm) L=1.62'' (41mm)

45157

Upd:6/29/2022

Cylinder Block and Flywheel Housing

212 5.0GXi-GF, 5.0OSI-GF

1 2 3 4

5 3

1

9 1 8

7 6

16 10 14

12

13 15 11

17

18

Upd:6/29/2022

54410

7746180_G5A -212 -54171110 5.0GXi-G, 5.0GXi-GF, 5.0OSi-G, 5.0OSI-GF

Cylinder Block and Flywheel Housing

212

5.0GXi-GF, 5.0OSI-GF REF PART NO. QTY 1 1 Cylinder block 2 3853209 1 Core plug 3 952075 X Plug 4 3853114 4 Locating pin, cylinder head 5 3856001 2 Pin, flywheel housing 6 3862354 6 Stud 7 3862355 10 Bolt 8 3852100 8 Core plug 9 3850802 2 Plug 10 3808573 1 Flywheel housing 11 982675 2 Stud 12 980933 2 Washer 982475 2 Spring washer 13 982679 2 Toothed washer 14 982672 6 Hexagon nut 15 982679 2 Toothed washer 16 3860163 1 Flange screw 3860582 3 Flange screw 17 3854604 1 Cover 18 3852421 4 Screw

7746180_G5A- 212- 54171110 5.0GXi-G, 5.0GXi-GF, 5.0OSi-G, 5.0OSI-GF

DESCRIPTION

NOTES

L=1.00'' (25mm) L=1.25'' (32mm)

54410

Upd:6/29/2022

Cylinder Block and Flywheel Housing

212 5.0GXi-G, 5.0OSi-G

1 2 3 4

5 3

9

1

1 8

7 6

16 10 14

12

13 15 11

17

18

Upd:6/29/2022

54406

7746180_G5A -212 -54171109 5.0GXi-G, 5.0GXi-GF, 5.0OSi-G, 5.0OSI-GF

Cylinder Block and Flywheel Housing

212

5.0GXi-G, 5.0OSi-G REF PART NO. QTY 1 1 Cylinder block 2 3853209 1 Core plug 3 952075 X Plug 4 3853114 4 Locating pin, cylinder head 5 3856001 2 Pin, flywheel housing 6 3862354 6 Stud 7 3862355 10 Bolt 8 3852100 8 Core plug 9 3854494 X Drain cock 10 3808573 1 Flywheel housing 11 982675 2 Stud 12 980933 2 Washer 982475 2 Spring washer 13 982679 2 Toothed washer 14 982672 6 Hexagon nut 15 982679 2 Toothed washer 16 3860163 1 Flange screw 3860582 3 Flange screw 17 3854604 1 Cover 18 3852421 4 Screw

7746180_G5A- 212- 54171109 5.0GXi-G, 5.0GXi-GF, 5.0OSi-G, 5.0OSI-GF

DESCRIPTION

NOTES

L=1.00'' (25mm) L=1.25'' (32mm)

54406

Upd:6/29/2022

Camshaft and Valve Train

214 5.0GXi-G, 5.0GXi-GF, 5.0OSi-G, 5.0OSI-GF

1

4

6

3

7

4 3

8

9

5

2

13 12 11 15

15 16

14

17 10 18

19

8

26 24 21

27

20

25 28

22 Upd:6/29/2022

23 45154

7746180_G5A -214 -54171128 5.0GXi-G, 5.0GXi-GF, 5.0OSi-G, 5.0OSI-GF

Camshaft and Valve Train

214

5.0GXi-G, 5.0GXi-GF, 5.0OSi-G, 5.0OSI-GF REF PART NO. QTY 1 3862263 1 Timing gear cover 1 Gasket 2 3862262 1 Seal 3 (3855736) 2 Screw 3855737 6 Screw 4 3855739 8 Grommet 5 3855972 2 Pin 6 3856144 1 Retainer 7 3 Screw 8 3856127 16 Tappet 9 3856139 8 Guide 10 3856118 16 Push rod 11 3853158 16 Arm 12 16 Ball 13 16 Nut 14 (3853146) 1 Stud (3853147) 1 Stud 15 3855823 32 Valve cotter 16 3855816 16 Valve cap 17 3855815 16 Valve spring 18 3855814 8 Valve stem seal 3862362 8 Valve stem seal 19 3857666 8 Valve, intake 3855808 8 Valve, exhaust 20 3852685 1 Chain 21 3856114 1 Sprocket 22 3853173 3 Bolt 23 3856151 3 Washer 24 3855998 1 Retainer 25 3853172 2 Screw 26 3856119 1 Camshaft 27 3855972 1 Pin 28 (3856162) 1 Kit

7746180_G5A- 214- 54171128 5.0GXi-G, 5.0GXi-GF, 5.0OSi-G, 5.0OSI-GF

DESCRIPTION

NOTES

Replaced by 3863058

O.S=0.003'' (0.076mm) O.S=.013'' (0.330mm)

Intake Exhaust Std Std

45154

Upd:6/29/2022

Crankshaft and Related Parts

216 5.0GXi-G, 5.0GXi-GF, 5.0OSi-G, 5.0OSI-GF

2

1 1 4

6

3

9 5 8

7

16 15 14

13 12 11 10

9

26

25

28 27

21

24 19 17

18

23 20 22

Upd:6/29/2022

45156

7746180_G5A -216 -54169715 5.0GXi-G, 5.0GXi-GF, 5.0OSi-G, 5.0OSI-GF

Crankshaft and Related Parts

216

5.0GXi-G, 5.0GXi-GF, 5.0OSi-G, 5.0OSI-GF REF PART NO. QTY 1 3857667 8 Piston (3857669) 1 Piston 8 Pin 2 3857670 8 Piston ring kit 3857672 1 Piston ring kit 3 3853957 8 Connecting rod 4 3853162 16 Bolt 5 3853413 16 Nut 6 3853149 8 Bearing 7 (3856923) 1 Crankshaft 8 3855969 1 Pin 9 3862360 1 Bearing kit 10 949518 1 Hexagon screw 11 3852046 1 Tab washer 12 3858177 1 Washer 13 3862261 1 Vibration damper 14 3862363 1 Ring 15 3852690 1 Sprocket 16 3852663 2 Woodruff key 17 3852656 1 Gasket 18 3856140 1 Pin 19 3856925 1 Housing 20 3853202 2 Stud 21 3856926 1 Seal 22 3853205 1 Stud 23 3853206 1 Nut 24 3853203 2 Bolt 3853204 1 Bolt 25 3853958 1 Flywheel 3855970 1 Gear 26 3858437 1 Rubber coupling 27 3853274 6 Stud 28 3853273 6 Nut

7746180_G5A- 216- 54169715 5.0GXi-G, 5.0GXi-GF, 5.0OSi-G, 5.0OSI-GF

DESCRIPTION

NOTES Standard O.S=.030'' (0.76mm) not sold separately Standard O.S=.030'' (0.76mm)

L=.875'' (22.2mm) L=1.75'' (44.5mm)

45156

Upd:6/29/2022

Jackshaft

216 5.0GXi-G, 5.0GXi-GF, 5.0OSi-G, 5.0OSI-GF

Upd:6/29/2022

54418

7746180_G5A -216 -54171111 5.0GXi-G, 5.0GXi-GF, 5.0OSi-G, 5.0OSI-GF

Jackshaft

216

5.0GXi-G, 5.0GXi-GF, 5.0OSi-G, 5.0OSI-GF REF PART NO. QTY 1 3851722 1 Flywheel housing 2 (3853367) 4 Flange screw 3 3862494 2 Stud 4 980933 2 Washer 5 3852046 2 Tab washer 6 971074 6 Hexagon nut 7 982679 4 Toothed washer 8 3858437 1 Rubber coupling 9 3853274 6 Stud 10 3853273 6 Nut 11 3860697 1 Bushing 12 3854604 1 Cover 13 3852421 4 Screw 14 (3862495) 2 Bracket 15 965187 8 Flange screw 16 965222 2 Flange screw 17 971098 2 Flange lock nut 18 (3862496) 2 Pin 19 3807621 2 Anchorage 20 (955860) 4 Hexagon nut 21 941914 2 Spring washer 22 955902 2 Washer 23 3851727 1 Bearing housing 24 946752 11 Flange screw 25 181877 1 Ball bearing 26 914540 1 Snap ring 27 3851724 1 Adapter kit 28 914465 1 Snap ring 29 (3851729) 2 Adapter kit 30 948039 4 Flange screw 31 977938 4 Flange lock nut 32 983740 8 Spacer sleeve 33 983741 4 Spacer sleeve

7746180_G5A- 216- 54171111 5.0GXi-G, 5.0GXi-GF, 5.0OSi-G, 5.0OSI-GF

DESCRIPTION

NOTES

L=65mm L=10mm L=33mm

54418

Upd:6/29/2022

Jackshaft

216 5.0GXi-G, 5.0GXi-GF, 5.0OSi-G, 5.0OSI-GF

Upd:6/29/2022

54417

7746180_G5A -216 -54158237 5.0GXi-G, 5.0GXi-GF, 5.0OSi-G, 5.0OSI-GF

Jackshaft

216

5.0GXi-G, 5.0GXi-GF, 5.0OSi-G, 5.0OSI-GF REF PART NO. QTY 1 3851722 1 Flywheel housing 2 (3853367) 4 Flange screw 3 3862494 2 Stud 4 980933 2 Washer 5 3852046 2 Tab washer 6 971074 6 Hexagon nut 7 982679 4 Toothed washer 8 3858437 1 Rubber coupling 9 3853274 6 Stud 10 3853273 6 Nut 11 3860697 1 Bushing 12 3854604 1 Cover 13 3852421 4 Screw 14 (3862495) 2 Bracket 15 965187 8 Flange screw 16 965222 2 Flange screw 17 971098 2 Flange lock nut 18 (3862496) 2 Pin 19 3807621 2 Anchorage 20 (955860) 4 Hexagon nut 21 941914 2 Spring washer 22 955902 2 Washer 23 3851727 1 Bearing housing 24 946752 11 Flange screw 25 181877 1 Ball bearing 26 914540 1 Snap ring 27 3851724 1 Adapter kit 28 914465 1 Snap ring 29 (3851729) 2 Adapter kit 30 948039 4 Flange screw 31 977938 4 Flange lock nut 32 983740 8 Spacer sleeve 33 983741 4 Spacer sleeve

7746180_G5A- 216- 54158237 5.0GXi-G, 5.0GXi-GF, 5.0OSi-G, 5.0OSI-GF

DESCRIPTION

NOTES

L=65mm L=10mm L=33mm

54417

Upd:6/29/2022

Oil Drain

217 5.0GXi-G, 5.0GXi-GF, 5.0OSi-G, 5.0OSI-GF

3 1 6

7

4 5 2

7

8 7

Upd:6/29/2022

54403

7746180_G5A -217 -54142588 5.0GXi-G, 5.0GXi-GF, 5.0OSi-G, 5.0OSI-GF

Oil Drain

217

5.0GXi-G, 5.0GXi-GF, 5.0OSi-G, 5.0OSI-GF REF PART NO. QTY 1 3587787 1 Fitting 2 888958 1 Retainer 3 3851981 1 Washer 4 3853674 1 O-ring 5 3852007 1 Washer 6 888964 1 Hose assembly 7 888972 1 Lock spring 8 (888970) 1 Fitting

7746180_G5A- 217- 54142588 5.0GXi-G, 5.0GXi-GF, 5.0OSi-G, 5.0OSI-GF

DESCRIPTION

54403

Upd:6/29/2022

Oil Pan and Oil Pump

217 5.0GXi-G, 5.0GXi-GF, 5.0OSi-G, 5.0OSI-GF

Upd:6/29/2022

54400

7746180_G5A -217 -54161808 5.0GXi-G, 5.0GXi-GF, 5.0OSi-G, 5.0OSI-GF

Oil Pan and Oil Pump

217

5.0GXi-G, 5.0GXi-GF, 5.0OSi-G, 5.0OSI-GF REF PART NO. QTY DESCRIPTION 1 3856125 1 Oil pump 2 3856126 1 Strainer 3 3853198 1 Shaft 4 3853199 1 Retainer 5 3855972 2 Pin 6 3853234 1 Bolt 7 3852744 1 Baffle 8 3862354 6 Stud 9 3857664 5 Nut 10 3857778 1 Sump 11 3856138 1 Gasket kit 12 3856121 1 Reinforcement 13 3856120 1 Reinforcement 14 3853202 4 Stud 15 3856930 4 Nut 16 3852595 14 Bolt 17 3860075 1 Attaching clamp 18 3886067 2 Oil line 19 3886181 4 Fitting screw 20 4 O-ring 21 3888543 4 Clip 22 (3886045) 1 Adapter 23 3852015 1 Connector 24 835440 1 Oil filter 25 3852219 1 Valve 26 3852133 2 Screw 27 3852470 1 O-ring 28 3886019 1 Adapter 29 3852089 1 O-ring 30 3853495 1 Retainer 31 1 Pipe 32 3852033 1 O-ring 33 3851981 1 Washer 34 3587783 1 Fitting 35 3853674 1 O-ring 36 3852007 1 Washer 37 888958 1 Retainer 38 3862844 1 Gauge 39 X Oil

7746180_G5A- 217- 54161808 5.0GXi-G, 5.0GXi-GF, 5.0OSi-G, 5.0OSI-GF

SEE SEC.

NOTES

Starboard Port

54161170

For current oil part numbers, follow link to “Maintenance Parts” page.

54400

Upd:6/29/2022

Motor Mounts

218 5.0GXi-G, 5.0GXi-GF, 5.0OSi-G, 5.0OSI-GF

Upd:6/29/2022

46953

7746180_G5A -218 -54169632 5.0GXi-G, 5.0GXi-GF, 5.0OSi-G, 5.0OSI-GF

Motor Mounts

218

5.0GXi-G, 5.0GXi-GF, 5.0OSi-G, 5.0OSI-GF REF PART NO. QTY 1 3818718 2 Bracket 2 3860582 6 Flange screw 3 3852566 2 Bolt 4 3852428 2 Washer 5 3853805 2 Rubber cushion 6 3852433 2 Washer 7 3852021 6 Nut 8 3852090 2 Tab washer 9 3862657 2 Nut 10 3852540 2 Washer 11 959968 4 Hexagon screw 12 980933 4 Washer 13 3852539 2 Square nut 14 3852622 2 Washer 15 3853806 2 Rubber cushion 16 3852542 2 Washer 17 3587962 2 Hexagon screw

7746180_G5A- 218- 54169632 5.0GXi-G, 5.0GXi-GF, 5.0OSi-G, 5.0OSI-GF

DESCRIPTION

46953

Upd:6/29/2022

Fuel System

230 5.0GXi-G, 5.0GXi-GF, 5.0OSi-G, 5.0OSI-GF

11 13

14 16 12

15 17

18

4

1 10

20

5 7

19

18

6

8 3 9

2

22 23 30

26 21 25

28

28 24

29 27 28

Upd:6/29/2022

54530

7746180_G5A -230 -54157971 5.0GXi-G, 5.0GXi-GF, 5.0OSi-G, 5.0OSI-GF

Fuel System

230

5.0GXi-G, 5.0GXi-GF, 5.0OSi-G, 5.0OSI-GF REF PART NO. QTY DESCRIPTION 1 3861355 1 Pump 3588865 1 Fuel pump kit 2 3862228 1 Fuel filter 3 (3861396) 4 Rubber bushing 4 3857816 1 Bushing 5 3861031 1 Bracket 6 3860928 2 Stud 7 3860538 2 Spring clip, speed 8 3853404 2 Nut 9 982702 2 Flange screw 10 982702 2 Flange screw 946472 2 Flange screw 11 3862635 1 Fuel hose 12 3850424 1 O-ring 13 1 Clip 14 3862634 1 Fuel hose 15 3850423 1 O-ring 16 1 Clip 17 3807072 1 Kit 18 3860413 2 Hose clamp 19 3860290 1 Nipple 20 3861926 1 Tube fitting 21 3858966 1 Fuel pipe 22 3858972 1 Cap 23 3858971 1 Valve 24 3858967 1 Governor 25 3858968 1 Clip 26 3858974 1 Hose 27 3858969 8 Injector 28 3858981 X O-ring 29 3858970 8 Retainer 30 3858973 4 Bolt

7746180_G5A- 230- 54157971 5.0GXi-G, 5.0GXi-GF, 5.0OSi-G, 5.0OSI-GF

NOTES High pressure fuel pump

Sea water cooling Fresh water cooling

part not sold

part not sold

Includes 16 o-rings for injectors and 2 o-rings for pressure regulator.

54530

Upd:6/29/2022

Exhaust

251 5.0OSi-G, 5.0OSI-GF

4

6 7 6 5

2 1 2 3

8 14 15

11 12

9 16

10 17

13

16 20 18

19

Upd:6/29/2022

54470

7746180_G5A -251 -54142630 5.0GXi-G, 5.0GXi-GF, 5.0OSi-G, 5.0OSI-GF

Exhaust

251

5.0OSi-G, 5.0OSI-GF REF PART NO. QTY 1 3863061 2 Exhaust pipe kit 2 3850740 4 Plug 3 3853597 1 Elbow 4 3808361 8 Flange screw 5 3862500 2 Temperature sensor 6 3863443 8 Hose clamp 7 3852696 2 Hose 8 3863191 1 Gasket kit 2 Gasket 9 3857723 2 Exhaust manifold 10 3852538 2 Elbow 11 3858291 2 Reduction sleeve 12 3850802 2 Plug 13 3857184 12 Flange screw 14 3852468 2 Gasket 15 3863189 2 Elbow 16 3863442 8 Hose clamp 17 3863450 2 Bellows 18 3888824 1 Exhaust pipe 19 3841928 4 Flange screw 20 3587651 1 Kit

7746180_G5A- 251- 54142630 5.0GXi-G, 5.0GXi-GF, 5.0OSi-G, 5.0OSI-GF

DESCRIPTION

54470

Upd:6/29/2022

Exhaust

251 5.0GXi-G, 5.0GXi-GF

4

6 7 6 5

2 1 2 3

8 14 15

11 12

9 16

10 17

13

16 20 18

21 19

Upd:6/29/2022

54461

7746180_G5A -251 -54142570 5.0GXi-G, 5.0GXi-GF, 5.0OSi-G, 5.0OSI-GF

Exhaust

251

5.0GXi-G, 5.0GXi-GF REF PART NO. QTY 1 3863061 2 Exhaust pipe kit 2 3850740 4 Plug 3 3853597 1 Elbow 4 3808361 8 Flange screw 5 3862500 2 Temperature sensor 6 3863443 8 Hose clamp 7 3852696 2 Hose 8 3863191 1 Gasket kit 2 Gasket 9 3857723 2 Exhaust manifold 10 3852538 2 Elbow 11 3858291 2 Reduction sleeve 12 3850802 2 Plug 13 3857184 12 Flange screw 14 3852468 2 Gasket 15 3863189 2 Elbow 16 3863442 8 Hose clamp 17 3863450 2 Bellows 18 3888684 1 Exhaust pipe 19 3841928 4 Flange screw 20 3841013 1 Gasket 21 3888557 1 Plug

7746180_G5A- 251- 54142570 5.0GXi-G, 5.0GXi-GF, 5.0OSi-G, 5.0OSI-GF

DESCRIPTION

54461

Upd:6/29/2022

Exhaust, 3'' Risers

251 5.0OSi-G, 5.0OSI-GF

Upd:6/29/2022

54255

7746180_G5A -251 -54142631 5.0GXi-G, 5.0GXi-GF, 5.0OSi-G, 5.0OSI-GF

Exhaust, 3'' Risers

251

5.0OSi-G, 5.0OSI-GF REF PART NO. QTY 1 3888848 1 Kit 2 3862627 2 Elbow 3 3850999 4 Plug 4 3852830 8 Screw 5 3852002 8 Tab washer 6 980933 8 Washer 7 3863191 1 Gasket kit 2 Gasket 8 3888825 1 Exhaust pipe 9 3860984 1 Seal

7746180_G5A- 251- 54142631 5.0GXi-G, 5.0GXi-GF, 5.0OSi-G, 5.0OSI-GF

DESCRIPTION

NOTES

not sold separately

54255

Upd:6/29/2022

Exhaust, 3'' Risers

251 5.0GXi-G, 5.0GXi-GF

1

4

2 5

6

3

7

9 8

10

Upd:6/29/2022

54240

7746180_G5A -251 -54142571 5.0GXi-G, 5.0GXi-GF, 5.0OSi-G, 5.0OSI-GF

Exhaust, 3'' Risers

251

5.0GXi-G, 5.0GXi-GF REF PART NO. QTY 1 3888846 1 Kit 2 3862627 2 Elbow 3 3850999 4 Plug 4 3852830 8 Screw 5 3852002 8 Tab washer 6 980933 8 Washer 7 3863191 1 Gasket kit 2 Gasket 8 3888686 1 Exhaust pipe 9 3841013 1 Gasket 10 3888557 1 Plug

7746180_G5A- 251- 54142571 5.0GXi-G, 5.0GXi-GF, 5.0OSi-G, 5.0OSI-GF

DESCRIPTION

NOTES

not sold separately

54240

Upd:6/29/2022

Exhaust, 6'' Risers

251 5.0OSi-G, 5.0OSI-GF

1

7

5

2

6

3 4 5

8 9

Upd:6/29/2022

54258

7746180_G5A -251 -54142632 5.0GXi-G, 5.0GXi-GF, 5.0OSi-G, 5.0OSI-GF

Exhaust, 6'' Risers

251

5.0OSi-G, 5.0OSI-GF REF PART NO. QTY 1 3888849 1 Kit 2 3842853 2 Exhaust pipe extensi 3 3850999 4 Plug 4 3850740 4 Plug 5 3863191 2 Gasket kit 4 Gasket 6 3887488 8 Flange screw 7 3887488 6 Flange screw 3853547 2 Flange screw 8 3888826 1 Exhaust pipe 9 3587651 1 Kit

7746180_G5A- 251- 54142632 5.0GXi-G, 5.0GXi-GF, 5.0OSi-G, 5.0OSI-GF

DESCRIPTION

NOTES

L=32mm L=51mm

54258

Upd:6/29/2022

Exhaust, 6'' Risers

251 5.0GXi-G, 5.0GXi-GF

11

7

5

2

6

3 4 5

8 9

10

Upd:6/29/2022

54253

7746180_G5A -251 -54142572 5.0GXi-G, 5.0GXi-GF, 5.0OSi-G, 5.0OSI-GF

Exhaust, 6'' Risers

251

5.0GXi-G, 5.0GXi-GF REF PART NO. QTY 1 3888847 1 Kit 2 3842853 2 Exhaust pipe extensi 3 3850999 4 Plug 4 3850740 4 Plug 5 3863191 2 Gasket kit 4 Gasket 6 3887488 8 Flange screw 7 3887488 6 Flange screw 3853547 2 Flange screw 8 3888687 1 Exhaust pipe 9 3841013 1 Gasket 10 3888557 1 Plug

7746180_G5A- 251- 54142572 5.0GXi-G, 5.0GXi-GF, 5.0OSi-G, 5.0OSI-GF

DESCRIPTION

NOTES

L=32mm L=51mm

54253

Upd:6/29/2022

Intake Manifold

251 5.0GXi-G, 5.0GXi-GF, 5.0OSi-G, 5.0OSI-GF

2 5

3 4

1 6

7

8

9

8

9

10

11

12 Upd:6/29/2022

45149

7746180_G5A -251 -54169819 5.0GXi-G, 5.0GXi-GF, 5.0OSi-G, 5.0OSI-GF

Intake Manifold

251

5.0GXi-G, 5.0GXi-GF, 5.0OSi-G, 5.0OSI-GF REF PART NO. QTY 1 3858958 1 Inlet pipe 2 3858974 1 Hose 3 3858973 1 Bolt 4 3858987 1 Sensor 5 3858989 1 Hose 6 3858961 10 Bolt 7 3858960 1 Intake gasket 8 3858982 4 Bolt 9 2 Bracket 10 3861980 8 Screw 11 3858959 1 Inlet pipe 12 3857662 1 Intake gasket kit

7746180_G5A- 251- 54169819 5.0GXi-G, 5.0GXi-GF, 5.0OSi-G, 5.0OSI-GF

DESCRIPTION

NOTES

MAT/MAP

part not sold

45149

Upd:6/29/2022

Throttle Body

256 5.0OSi-G, 5.0OSI-GF

Upd:6/29/2022

54443

7746180_G5A -256 -54171118 5.0GXi-G, 5.0GXi-GF, 5.0OSi-G, 5.0OSI-GF

Throttle Body

256

5.0OSi-G, 5.0OSI-GF REF PART NO. QTY 1 (3858963) 1 Body 2 3843750 1 Sensor 3 (3858054) 1 O-ring 4 3857487 1 Sensor 5 1 O-ring 6 (3857693) 1 Screw 7 3 Spacer 8 (3858965) 1 Gasket 9 3858964 3 Stud 10 3 Washer 11 3862463 3 Nut 12 3854743 1 Pin 13 3852004 1 Nut 14 3819218 1 Bracket 15 3858973 2 Bolt 16 3852193 2 Washer 17 981124 2 Flange nut 18 3852118 1 Nut 19 (3852019) 1 Retainer 20 (3850266) 1 Anchor 21 (3852048) 1 Screw 22 3850941 1 Adapter 23 3852193 1 Washer 24 3852052 1 Split pin 25 3861759 1 Flame shield 26 983643 1 Flange screw 27 3817816 2 Stud 28 3818429 1 Cover 29 3841608 3 Wing nut 30 (3861939) 1 Decal

7746180_G5A- 256- 54171118 5.0GXi-G, 5.0GXi-GF, 5.0OSi-G, 5.0OSI-GF

DESCRIPTION

NOTES

not sold separately part not sold

not sold separately

5.0OSi

54443

Upd:6/29/2022

Throttle Body

256 5.0GXi-G, 5.0GXi-GF

Upd:6/29/2022

54443

7746180_G5A -256 -54171117 5.0GXi-G, 5.0GXi-GF, 5.0OSi-G, 5.0OSI-GF

Throttle Body

256

5.0GXi-G, 5.0GXi-GF REF PART NO. QTY 1 (3858963) 1 Body 2 3843750 1 Sensor 3 (3858054) 1 O-ring 4 3857487 1 Sensor 5 1 O-ring 6 (3857693) 1 Screw 7 3 Spacer 8 (3858965) 1 Gasket 9 3858964 3 Stud 10 3 Washer 11 3862463 3 Nut 12 3854743 1 Pin 13 3852004 1 Nut 14 3819218 1 Bracket 15 3858973 2 Bolt 16 3852193 2 Washer 17 981124 2 Flange nut 18 3852118 1 Nut 19 (3852019) 1 Retainer 20 (3850266) 1 Anchor 21 (3852048) 1 Screw 22 3850941 1 Adapter 23 3852193 1 Washer 24 3852052 1 Split pin 25 3861759 1 Flame shield 26 983643 1 Flange screw 27 3817816 2 Stud 28 3818429 1 Cover 29 3841608 3 Wing nut 30 3861830 1 Decal

7746180_G5A- 256- 54171117 5.0GXi-G, 5.0GXi-GF, 5.0OSi-G, 5.0OSI-GF

DESCRIPTION

NOTES

not sold separately part not sold

not sold separately

5.0GXi

54443

Upd:6/29/2022

Heat Exchanger

261 5.0OSi-G, 5.0OSI-GF

1

2 25 17 20

22

21

18

24

23

17

3 21

4 5

17

17 19 26 1

16

14

6

15 6

7

9

8

10 28

27

11 29

12 29

13

29 22

Upd:6/29/2022

54393

7746180_G5A -261 -54171075 5.0GXi-G, 5.0GXi-GF, 5.0OSi-G, 5.0OSI-GF

Heat Exchanger

261

5.0OSi-G, 5.0OSI-GF REF PART NO. QTY 1 3861471 1 Heat exchanger 2 3858995 1 Anode 3 3858993 2 Gasket 4 3858992 2 Cover 5 3858994 2 Screw 6 3863443 2 Hose clamp 7 3861453 1 Gasket 8 941814 2 Stud 9 3842368 1 Bracket 10 3842369 1 Bracket 11 3817688 1 Bracket 12 980933 2 Washer 13 3857181 2 Flange lock nut 14 982717 1 Hose clamp 15 3817818 1 Hose 16 3863440 1 Hose clamp 17 3812303 4 Hose clamp 18 3860588 1 Hose 19 3860587 1 Hose 20 3861472 1 Hose 21 3863438 2 Hose clamp 22 3860590 1 Hose 23 (982643) 1 Hose clamp 24 3861485 1 Hose 25 3812303 1 Hose clamp 26 (982967) 1 Hose clamp 27 1 Fuel pump 28 3862550 1 Hose 29 3860413 3 Hose clamp

7746180_G5A- 261- 54171075 5.0GXi-G, 5.0GXi-GF, 5.0OSi-G, 5.0OSI-GF

DESCRIPTION

NOTES

Starboard exhaust manifold Port exhaust manifold

Fuel pump Expansion tank

54393

Upd:6/29/2022

Circulation Pump and Thermostat

262 5.0GXi-GF, 5.0OSI-GF

Upd:6/29/2022

54355

7746180_G5A -262 -54171119 5.0GXi-G, 5.0GXi-GF, 5.0OSi-G, 5.0OSI-GF

Circulation Pump and Thermostat

262

5.0GXi-GF, 5.0OSI-GF REF PART NO. QTY 1 861105 1 Expansion tank 2 1674083 1 Pressure cap 3 3858552 1 Decal 4 3861849 1 Bracket 5 3860955 1 Hose 6 (982643) 1 Hose clamp 3860413 1 Hose clamp 7 3860555 1 Thermostat housing 8 3860585 1 Elbow nipple 9 3860163 1 Flange screw 10 969189 1 Flange screw 11 3852111 2 Gasket 12 3831426 1 Thermostat kit 13 416033 1 Sealing ring 14 3851384 1 Thermostat housing 15 945444 1 Flange screw 16 3861919 1 Lifting eye 17 3862852 1 Hose 18 982716 1 Hose clamp 19 3863439 1 Hose clamp 20 983744 1 Hose nipple 21 3853850 1 Circulation pump 22 3852477 2 Gasket 23 3856147 2 Stud 24 3853403 1 Nut retainer 25 (3856137) 1 Bolt 26 3856136 1 Bolt 27 3860083 1 Pulley 28 3863054 4 Flange screw 29 3861741 1 Hose 30 3812304 2 Hose clamp

7746180_G5A- 262- 54171119 5.0GXi-G, 5.0GXi-GF, 5.0OSi-G, 5.0OSI-GF

DESCRIPTION

NOTES

Warning!

Oetiker

54355

Upd:6/29/2022

Circulation Pump and Thermostat

262 5.0GXi-G, 5.0OSi-G

10

28 9

9

9

5

10

10 9

8 6 13

19

7 13

17 12

18

1

16

2

19

14 3 11 4

21 20 22 23 21 26

15

24

27

25

Upd:6/29/2022

22

54365

7746180_G5A -262 -54171076 5.0GXi-G, 5.0GXi-GF, 5.0OSi-G, 5.0OSI-GF

Circulation Pump and Thermostat

262

5.0GXi-G, 5.0OSi-G REF PART NO. QTY 1 3589553 1 Thermostat housing 2 3587597 1 Thermostat 3 983944 1 O-ring 4 3852111 1 Gasket 5 968842 1 Flange screw 6 (3852649) 1 Bracket 7 945444 1 Flange screw 8 3853597 1 Elbow 9 3860413 4 Hose clamp 10 3862550 2 Hose 11 3817847 1 Hose 12 3862536 1 Hose 13 3863439 2 Hose clamp 14 (982715) 1 Hose clamp 15 3812303 1 Hose clamp 16 3817817 1 Hose 17 3863441 1 Hose clamp 18 3862523 1 Hose 19 3863438 2 Hose clamp 20 3853850 1 Circulation pump 21 3852477 2 Gasket 22 3856147 2 Stud 23 3853403 1 Nut retainer 24 (3856137) 1 Bolt 25 3856136 1 Bolt 26 3860083 1 Pulley 27 3863054 4 Flange screw 28 1 Fuel pump

7746180_G5A- 262- 54171076 5.0GXi-G, 5.0GXi-GF, 5.0OSi-G, 5.0OSI-GF

DESCRIPTION

54365

Upd:6/29/2022

Hot Water Outlet, Freshwater Cooled

262 5.0GXi-GF, 5.0OSI-GF

5 1 3

3 6

4

3

5

2 3

6

Upd:6/29/2022

54362

7746180_G5A -262 -54170970 5.0GXi-G, 5.0GXi-GF, 5.0OSi-G, 5.0OSI-GF

Hot Water Outlet, Freshwater Cooled

262

5.0GXi-GF, 5.0OSI-GF REF PART NO. QTY 1 3818037 1 Kit 2 856483 1 Hose connection 3 3863439 6 Hose clamp 4 3860613 1 T-nipple 5 X Hose, expansion tank 6 X Hose, heater

7746180_G5A- 262- 54170970 5.0GXi-G, 5.0GXi-GF, 5.0OSi-G, 5.0OSI-GF

DESCRIPTION

NOTES

Cut Not included in kit.

54362

Upd:6/29/2022

266

Hot Water Outlet, Seawater Cooled

5.0GXi-G, 5.0OSi-G

Upd:6/29/2022

54378

7746180_G5A -266 -54170969 5.0GXi-G, 5.0GXi-GF, 5.0OSi-G, 5.0OSI-GF

Hot Water Outlet, Seawater Cooled

266

5.0GXi-G, 5.0OSi-G REF PART NO. QTY 1 3818034 1 Kit 2 3841708 1 Fitting 3 856483 1 Hose connection 4 3863439 2 Hose clamp 5 3818035 1 Fitting

7746180_G5A- 266- 54170969 5.0GXi-G, 5.0GXi-GF, 5.0OSi-G, 5.0OSI-GF

DESCRIPTION

54378

Upd:6/29/2022

Neutra-Salt™

266 5.0GXi-G, 5.0GXi-GF, 5.0OSi-G, 5.0OSI-GF

2 3 4 5

6

5

1 4

5

5

7

15 14

13 12 8

11

10 9

Upd:6/29/2022

45634

7746180_G5A -266 -54142573 5.0GXi-G, 5.0GXi-GF, 5.0OSi-G, 5.0OSI-GF

Neutra-Salt™

266

5.0GXi-G, 5.0GXi-GF, 5.0OSi-G, 5.0OSI-GF REF PART NO. QTY 1 3808877 1 Reservoir 2 1 Cap 3 7741899 1 Decal 4 3587529 1 Hose 5 3860413 4 Hose clamp 6 3808911 1 Solenoid valve 7 3589414 1 T-nipple 3589415 1 T-nipple 8 3862491 1 Switch 9 3862489 1 Wiring harness 10 983966 1 Fuse 11 8072808 1 Cover 12 3862490 1 Wiring harness 13 3862899 1 Switch plate 3862898 1 Switch plate 3862900 1 Switch plate 14 41103103 1 Neutralizing agent 15 41103102 1 Neutralizing agent

7746180_G5A- 266- 54142573 5.0GXi-G, 5.0GXi-GF, 5.0OSi-G, 5.0OSI-GF

DESCRIPTION

NOTES not sold separately Cut

1'' 1.25''

Black White Woodgrain 1 quart (946ml) 1 gallon (3,78L)

45634

Upd:6/29/2022

Seawater Pump and Hoses

266 5.0GXi-GF

24 25 26 27 28

19 20

29 30

17

18

23 18

31

21

13

22

15

4

6

16

12

5 1

3

13 11

14

12 2

8

9

10 7

Upd:6/29/2022

54376

7746180_G5A -266 -54171121 5.0GXi-G, 5.0GXi-GF, 5.0OSi-G, 5.0OSI-GF

Seawater Pump and Hoses

266

5.0GXi-GF REF PART NO. QTY DESCRIPTION 1 3812519 1 Pump 21212799 1 Pump 3842786 1 Impeller kit 2 3857939 3 Screw 3 3817688 1 Bracket 4 941814 2 Stud 5 980933 2 Washer 6 3857181 2 Flange lock nut 7 3817818 1 Hose 8 3863440 1 Hose clamp 9 3817823 1 Hose 10 3863441 1 Hose clamp 11 3862699 1 T-pipe 12 982645 2 Hose clamp 13 3862901 1 Hose 14 983168 1 Hose clamp 15 3862543 1 Hose 16 3853312 1 Clamp 17 3862629 1 Oil cooler 18 3863444 2 Hose clamp 19 3856766 1 Cap 20 3860413 1 Hose clamp 21 3817579 1 Hose 22 3812302 1 Hose clamp 23 983146 1 Hose clamp 24 3807440 1 Connector 25 1 Cap 26 942978 1 O-ring 27 3862082 1 Retainer 28 3807664 1 Washer 29 1 Connector 30 1 Connector 31 3862891 1 Attaching clamp

7746180_G5A- 266- 54171121 5.0GXi-G, 5.0GXi-GF, 5.0OSi-G, 5.0OSI-GF

SEE SEC.

NOTES replaced by next part number

54163065

Replaced by 21213664, See ''Seawater Pump Parts''

54376

Upd:6/29/2022

Seawater Pump and Hoses

266 5.0GXi-G

22 23 24 25 26

17 18

27 28

16

15

21 15

29

19 11 20

13

14

10 4 11 9

12

10

6

3

7 8

1

5 2 Upd:6/29/2022

54373

7746180_G5A -266 -54171120 5.0GXi-G, 5.0GXi-GF, 5.0OSi-G, 5.0OSI-GF

Seawater Pump and Hoses

266

5.0GXi-G REF PART NO. QTY DESCRIPTION 1 3812519 1 Pump 21212799 1 Pump 3842786 1 Impeller kit 2 3857939 3 Screw 3 3812240 1 Bracket 4 3860163 2 Flange screw 5 3863441 1 Hose clamp 6 3817817 1 Hose 7 3817822 1 Hose 8 3863440 1 Hose clamp 9 3862699 1 T-pipe 10 982645 2 Hose clamp 11 3862901 1 Hose 12 983168 1 Hose clamp 13 3862543 1 Hose 14 3853312 1 Clamp 15 3863444 2 Hose clamp 16 3862629 1 Oil cooler 17 3856766 1 Cap 18 3860413 1 Hose clamp 19 3817579 1 Hose 20 3812302 1 Hose clamp 21 983146 1 Hose clamp 22 3807440 1 Connector 23 1 Cap 24 942978 1 O-ring 25 3862082 1 Retainer 26 3807664 1 Washer 27 1 Connector 28 1 Connector 29 3862891 1 Attaching clamp

7746180_G5A- 266- 54171120 5.0GXi-G, 5.0GXi-GF, 5.0OSi-G, 5.0OSI-GF

SEE SEC.

NOTES replaced by next part number

54163065

Replaced by 21213664, See ''Seawater Pump Parts''

54373

Upd:6/29/2022

Seawater Pump and Hoses

266 5.0OSi-G

22 23 24 25 26

17 18

27 28

16

15

21 15

29

19 11 20

13

14

10 4 11 9

12

10

6

3

7 8

1

5 2 Upd:6/29/2022

54373

7746180_G5A -266 -54157973 5.0GXi-G, 5.0GXi-GF, 5.0OSi-G, 5.0OSI-GF

Seawater Pump and Hoses

266

5.0OSi-G REF PART NO. QTY DESCRIPTION 1 3812519 1 Pump 21212799 1 Pump 3842786 1 Impeller kit 2 3857939 3 Screw 3 3812240 1 Bracket 4 3860163 2 Flange screw 5 3863441 1 Hose clamp 6 3817817 1 Hose 7 3817822 1 Hose 8 3863440 1 Hose clamp 9 3862699 1 T-pipe 10 982645 2 Hose clamp 11 3862901 1 Hose 12 983168 1 Hose clamp 13 3862543 1 Hose 14 3853312 1 Clamp 15 3863444 2 Hose clamp 16 3862629 1 Oil cooler 17 3856766 1 Cap 18 3860413 1 Hose clamp 19 3861567 1 Hose 20 3863444 1 Hose clamp 21 983146 1 Hose clamp 22 3807440 1 Connector 23 1 Cap 24 942978 1 O-ring 25 3862082 1 Retainer 26 3807664 1 Washer 27 1 Connector 28 1 Connector 29 3862891 1 Attaching clamp

7746180_G5A- 266- 54157973 5.0GXi-G, 5.0GXi-GF, 5.0OSi-G, 5.0OSI-GF

SEE SEC.

NOTES replaced by next part number

54163065

Replaced by 21213664, See ''Seawater Pump Parts''

54373

Upd:6/29/2022

Seawater Pump and Hoses

266 5.0OSI-GF

24 25 26 27 28

19 20

29 30

17

18

23 18

31

21

13

22

15

4

6

16

12

5 1

3

13 11

14

12 2

8

9

10 7

Upd:6/29/2022

54376

7746180_G5A -266 -54157972 5.0GXi-G, 5.0GXi-GF, 5.0OSi-G, 5.0OSI-GF

Seawater Pump and Hoses

266

5.0OSI-GF REF PART NO. QTY 1 3812519 1 Pump 21212799 1 Pump 3842786 1 Impeller kit 2 3857939 3 Screw 3 3817688 1 Bracket 4 941814 2 Stud 5 980933 2 Washer 6 3857181 2 Flange lock nut 7 3817818 1 Hose 8 3863440 1 Hose clamp 9 3817823 1 Hose 10 3863441 1 Hose clamp 11 3862699 1 T-pipe 12 982645 2 Hose clamp 13 3862901 1 Hose 14 983168 1 Hose clamp 15 3862543 1 Hose 16 3853312 1 Clamp 17 3862629 1 Oil cooler 18 3863444 2 Hose clamp 19 3856766 1 Cap 20 3860413 1 Hose clamp 21 3861567 1 Hose 22 3863444 1 Hose clamp 23 983146 1 Hose clamp 24 3807440 1 Connector 25 1 Cap 26 942978 1 O-ring 27 3862082 1 Retainer 28 3807664 1 Washer 29 1 Connector 30 1 Connector 31 3862891 1 Attaching clamp

7746180_G5A- 266- 54157972 5.0GXi-G, 5.0GXi-GF, 5.0OSi-G, 5.0OSI-GF

DESCRIPTION

NOTES replaced by next part number Replaced by 21213664, See ''Seawater Pump Parts''

54376

Upd:6/29/2022

Seawater Pump Parts

266 5.0GXi-G, 5.0GXi-GF, 5.0OSi-G, 5.0OSI-GF

Upd:6/29/2022

43641

7746180_G5A -266 -54163065 5.0GXi-G, 5.0GXi-GF, 5.0OSi-G, 5.0OSI-GF

Seawater Pump Parts

266

5.0GXi-G, 5.0GXi-GF, 5.0OSi-G, 5.0OSI-GF REF PART NO. QTY 1 21212799 1 Pump 2 21213664 1 Impeller kit 3 21212794 1 Impeller 4 3858938 1 O-ring 5 1 Lubricant, glycerin 6 21951332 1 Screw kit 7 4 Screw 8 4 O-ring 9 827247 1 Sealing ring

7746180_G5A- 266- 54163065 5.0GXi-G, 5.0GXi-GF, 5.0OSi-G, 5.0OSI-GF

DESCRIPTION

NOTES replaces 3842786 for gas engines

not sold separately not sold separately not sold separately

43641

Upd:6/29/2022

Ignition

281 5.0GXi-G, 5.0GXi-GF, 5.0OSi-G, 5.0OSI-GF

3

16 2

15

16

5

17 18 4 19 21

3

20

6

1 23

24 25

27 14

22 13

8 28

9

11

10

7 26

30 12

Upd:6/29/2022

32 31

29

45152

7746180_G5A -281 -54171122 5.0GXi-G, 5.0GXi-GF, 5.0OSi-G, 5.0OSI-GF

Ignition

281

5.0GXi-G, 5.0GXi-GF, 5.0OSi-G, 5.0OSI-GF REF PART NO. QTY DESCRIPTION 1 3861987 1 Distributor 2 3858975 1 Distributor cap 3 3858976 4 Bolt 4 3858977 1 Rotor 5 3858978 2 Bolt 6 3863130 1 Sensor, camshaft position 7 3858980 1 Kit 8 1 Washer 9 1 Washer 10 1 Gear 11 1 Plug kit 12 3852109 1 Gasket 13 3852108 1 Clamp 14 3861978 1 Screw 15 3858996 2 Kit 21467472 2 Spark plug kit 3858998 1 Kit 21467473 1 Kit 16 3888328 1 Ignition cable kit 17 (3852491) 2 Retainer 18 3852619 2 Retainer 19 3856052 2 Bracket 20 (3853557) 2 Flange screw 21 980933 1 Washer 22 3861985 1 Coil 23 3858985 1 Cooling plate 24 3858984 1 Module 25 3858986 2 Bolt 26 (3863294) 1 Bracket 27 946544 2 Flange screw 28 3860582 1 Flange screw 29 982675 1 Stud 30 980933 1 Washer 982475 1 Spring washer 31 982679 1 Toothed washer 32 982672 1 Hexagon nut

7746180_G5A- 281- 54171122 5.0GXi-G, 5.0GXi-GF, 5.0OSi-G, 5.0OSI-GF

NOTES

not sold separately not sold separately not sold separately not sold separately

4 pack, replaced by next part number 4 pack 24 pack, replaced by next part number 24 pack

Starboard

45152

Upd:6/29/2022

Electronic Engine Control

284 5.0GXi-G, 5.0GXi-GF, 5.0OSi-G, 5.0OSI-GF

3 2

1

11 4 10 21 5

12 6

15

12 14 13

16

19

20 8 17 7

18 9

Upd:6/29/2022

54482

7746180_G5A -284 -54142602 5.0GXi-G, 5.0GXi-GF, 5.0OSi-G, 5.0OSI-GF

Electronic Engine Control

284

5.0GXi-G, 5.0GXi-GF, 5.0OSi-G, 5.0OSI-GF REF PART NO. QTY 1 3885448 1 Module 2 3843651 4 Flange screw 3 3817811 1 Bracket 4 3858973 1 Bolt 5 3859020 1 Sensor, MAT/MAP 6 3858988 1 Seal 7 3858979 1 Sensor, crankshaft position 8 3859009 1 O-ring 9 3858983 1 Bolt 10 3843750 1 Sensor 11 (3858054) 1 O-ring 12 (3857693) 1 Screw 13 3857487 1 Sensor, throttle position 14 1 O-ring 15 3863130 1 Sensor, camshaft position 16 3850397 1 Switch 17 3850357 2 Knock sensor 18 3850490 1 Fitting 3841708 1 Fitting 19 3887328 1 Sensor 20 3887970 1 Fitting 21 3862500 2 Temperature sensor

7746180_G5A- 284- 54142602 5.0GXi-G, 5.0GXi-GF, 5.0OSi-G, 5.0OSI-GF

DESCRIPTION

NOTES

not sold separately

Starboard Port

54482

Upd:6/29/2022

Serpentine Belt and Alternator

321 5.0GXi-G, 5.0GXi-GF, 5.0OSi-G, 5.0OSI-GF

13 6 14

8

5

7

16 18

17

11

10

1

12

2

9

4 15 19 20

21

3

Upd:6/29/2022

54341

7746180_G5A -321 -54142576 5.0GXi-G, 5.0GXi-GF, 5.0OSi-G, 5.0OSI-GF

Serpentine Belt and Alternator

321

5.0GXi-G, 5.0GXi-GF, 5.0OSi-G, 5.0OSI-GF REF PART NO. QTY 1 3819030 1 Bracket 2 3863175 2 Bushing 3 3863274 1 Decal 4 3841928 3 Flange screw 5 3884950 1 Alternator 6 945408 1 Flange nut 7 (3852208) 1 Screw 8 3852520 1 Washer 9 947790 2 Flange screw 10 3861009 1 Pulley 11 3885250 1 Belt tensioner 12 3841928 2 Flange screw 13 (3817292) 1 Bracket 14 3841928 1 Flange screw 15 3817287 1 Belt 16 3860928 2 Stud 17 3860538 2 Spring clip, speed 18 3853404 2 Nut 19 1 Pulley, circulation pump 20 1 Sea water pump 21 1 Pulley, power steering pump

7746180_G5A- 321- 54142576 5.0GXi-G, 5.0GXi-GF, 5.0OSi-G, 5.0OSI-GF

DESCRIPTION

54341

Upd:6/29/2022

Starter

331 5.0GXi-G, 5.0GXi-GF, 5.0OSi-G, 5.0OSI-GF

Upd:6/29/2022

54353

7746180_G5A -331 -54171055 5.0GXi-G, 5.0GXi-GF, 5.0OSi-G, 5.0OSI-GF

Starter

331

5.0GXi-G, 5.0GXi-GF, 5.0OSi-G, 5.0OSI-GF REF PART NO. QTY 1 3885317 1 Starter motor 2 3810300 1 Solenoid kit 3 3854496 2 Washer 4 3854752 2 Screw 5 949874 2 Flange lock nut 6 855314 1 Spacer nut 7 947107 1 Flange screw 995459 1 Flange screw 8 855798 1 Protecting sleeve

7746180_G5A- 331- 54171055 5.0GXi-G, 5.0GXi-GF, 5.0OSi-G, 5.0OSI-GF

DESCRIPTION

54353

Upd:6/29/2022

Control Panel, EVC-C

370 5.0GXi-G, 5.0GXi-GF, 5.0OSi-G, 5.0OSI-GF

5 6

6 5

5 1

2

5

5 7

7

6

6 5

5

4

3

5

5

7

Upd:6/29/2022

7

50575

7746180_G5A -370 -54158049 5.0GXi-G, 5.0GXi-GF, 5.0OSi-G, 5.0OSI-GF

Control Panel, EVC-C

370

5.0GXi-G, 5.0GXi-GF, 5.0OSi-G, 5.0OSI-GF REF PART NO. QTY 1 40005641 1 Control panel 2 40005642 1 Control panel 3 21310165 1 Control panel 4 21310166 1 Control panel 5 3808135 1 Gasket 6 3808131 1 Frame 7 3808134 1 Nut

7746180_G5A- 370- 54158049 5.0GXi-G, 5.0GXi-GF, 5.0OSi-G, 5.0OSI-GF

DESCRIPTION

NOTES Single installation Twin Installation Single installation Twin Installation Also for flushmounting.

50575

Upd:6/29/2022

370

Control Unit, Display and Cables, EVC

5.0GXi-G, 5.0GXi-GF, 5.0OSi-G, 5.0OSI-GF

Upd:6/29/2022

54308

7746180_G5A -370 -54160317 5.0GXi-G, 5.0GXi-GF, 5.0OSi-G, 5.0OSI-GF

Control Unit, Display and Cables, EVC

370

5.0GXi-G, 5.0GXi-GF, 5.0OSi-G, 5.0OSI-GF REF PART NO. QTY DESCRIPTION 1 881801 1 Wiring harness 2 3587071 1 Starter switch 3 859953 1 Key 4 21339317 1 Control unit 3589927 1 Software 3589926 1 Software 5 21207240 1 Wiring harness 6 3807228 1 Wiring harness 7 3807229 1 Wiring harness 874960 1 Housing 874961 1 Wedge 874035 6 Terminal 8 3885806 1 Wiring harness 9 3842733 1 Extension cable 3842734 1 Extension cable 3842735 1 Extension cable 3842736 1 Extension cable 3842737 1 Extension cable 10 888248 1 Extension cable 888249 1 Extension cable (888250) 1 Extension cable 888251 1 Extension cable 888253 1 Extension cable 11 3840433 1 Sealing plug 12 3884818 1 Display, kit 3849972 1 Display 3595108 1 Display 21173162 1 Display 13 1 Display 14 830928 4 Stud 15 830930 4 Wing nut 16 3588207 1 Cable kit 17 3848966 1 Control unit 18 873112 1 Position sensor 19 3594603 1 Wiring harness

7746180_G5A- 370- 54160317 5.0GXi-G, 5.0GXi-GF, 5.0OSi-G, 5.0OSI-GF

NOTES Included in EVC cable kit 3587052., L=2,0m 1 starter switch p/n 888001, 1 plastic nut p/n 859955 and 2 key p/n 859953 is included State key code when ordering Warehouse programming. This p/n can not be ordered, but will be used for invoicing.

Vodia-programming. This p/n can not be ordered, but will be used for invoicing.

HIU to engine.

For trim instrument and instrument light, L=0.5m for connecting fuel, rudder and water level senders, L=5.0m

For trim pump and trim sender, Included in EVC cable kit 3587052., L=5.0m L=3.0m, 6-Way L=5.0m, 6-Way L=7.0m, 6-Way L=9.0m, 6-Way L=11.0m, 6-Way Multilink, L=10.0' (3.0m), 8-way.

L=5.0m, 8-way.

L=23.0' (7.0m), 8-way.

L=9.0m, 8-way.

L=11,00m, 8-way.

Plug for connection in HIU when reverse gear is used.

Replaced by 3849972 Replaced by 3595108 Replaced by 21173162

SOLAS SOLAS

54308

Upd:6/29/2022

Engine Harness

370 5.0OSi-G, 5.0OSI-GF

9 16 1

13

17

18 4

3

9

6

5

7 8

10 14

2 15 11

12

Upd:6/29/2022

54506

7746180_G5A -370 -54157974 5.0GXi-G, 5.0GXi-GF, 5.0OSi-G, 5.0OSI-GF

Engine Harness

370

5.0OSi-G, 5.0OSI-GF REF PART NO. QTY 1 3884248 1 Wiring harness 2 1 Fuse box 3 3858809 3 Relay 4 3841366 2 Relay 5 3841369 1 Fuse 6 3841370 1 Fuse 3841371 1 Fuse 7 3841373 1 Fuse 3863403 1 Fuse 3841372 1 Fuse 3861373 1 Fuse 3861374 1 Fuse 8 1 Cover plate 9 1 Connector, 14 pin 10 3819215 1 Bracket 11 3840402 2 Mounting base 12 3852118 2 Nut 13 (3852146) 2 Clamp, J 3852434 3 Clamp, J 14 3884234 1 Bracket 15 (3853557) 2 Flange screw 16 3883706 1 Alarm 17 21147169 1 Wiring harness 21147170 1 Wiring harness 21147171 1 Wiring harness 18 (3887733) 1 Wiring harness, y

7746180_G5A- 370- 54157974 5.0GXi-G, 5.0GXi-GF, 5.0OSi-G, 5.0OSI-GF

DESCRIPTION

NOTES not sold separately

50A 20A 40A 5A 7.5A 10A 15A 20A not sold separately not sold separately

D=.375'' (9.5mm) D=.750'' (19.0mm)

Mounted at the helm.

L=3.0m, 10 ft.

L=6.0m, 19.7 ft.

L=8.0m, 26.2 ft.

54506

Upd:6/29/2022

Engine Harness

370 5.0GXi-G, 5.0GXi-GF

9 16 1

13

17

18 4

3

9

6

5

7 8

10 14

2 15 11

12

Upd:6/29/2022

54506

7746180_G5A -370 -54142577 5.0GXi-G, 5.0GXi-GF, 5.0OSi-G, 5.0OSI-GF

Engine Harness

370

5.0GXi-G, 5.0GXi-GF REF PART NO. QTY 1 3884246 1 Wiring harness 2 1 Fuse box 3 3858809 3 Relay 4 3841366 2 Relay 5 3841369 1 Fuse 6 3841370 1 Fuse 3841371 1 Fuse 7 3841373 1 Fuse 3863403 1 Fuse 3841372 1 Fuse 3861373 1 Fuse 3861374 1 Fuse 8 1 Cover plate 9 1 Connector, 14 pin 10 3819215 1 Bracket 11 3840402 2 Mounting base 12 3852118 2 Nut 13 (3852146) 2 Clamp, J 3852434 3 Clamp, J 14 3884234 1 Bracket 15 (3853557) 2 Flange screw 16 3883706 1 Alarm 17 21147169 1 Wiring harness 21147170 1 Wiring harness 21147171 1 Wiring harness 18 (3887733) 1 Wiring harness, y

7746180_G5A- 370- 54142577 5.0GXi-G, 5.0GXi-GF, 5.0OSi-G, 5.0OSI-GF

DESCRIPTION

NOTES not sold separately

40A 20A 40A 5A 7.5A 10A 15A 20A not sold separately not sold separately

D=.375'' (9.5mm) D=.750'' (19.0mm)

Mounted at the helm.

L=3.0m, 10 ft.

L=6.0m, 19.7 ft.

L=8.0m, 26.2 ft.

54506

Upd:6/29/2022

Tachometers and Speedometers, EVC

380 5.0GXi-G, 5.0GXi-GF, 5.0OSi-G, 5.0OSI-GF 1 2

3

4 1

5

9

7

11

10

6

12

8

17

13

19

15 18 14

20 16

25

21

26

31

27

32

28

22 23

33

29

24

30

34 35

10

Upd:6/29/2022

43539

7746180_G5A -380 -54158527 5.0GXi-G, 5.0GXi-GF, 5.0OSi-G, 5.0OSI-GF

Tachometers and Speedometers, EVC

380

5.0GXi-G, 5.0GXi-GF, 5.0OSi-G, 5.0OSI-GF REF 1

2 3

4

5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35

PART NO. QTY DESCRIPTION 3885696 1 Tachometer 21234541 1 Tachometer 3885697 1 Tachometer 21234537 1 Tachometer 3884843 1 Wiring harness 3847841 1 Tachometer kit 21234545 1 Tachometer kit 3847844 1 Tachometer kit 21234544 1 Tachometer kit 874930 1 Speedometer 874917 1 Speedometer 881650 1 Speedometer 881645 1 Speedometer 3807508 1 Speedometer 3807510 1 Speedometer (3807512) 1 Speedometer 3807513 1 Speedometer 3595249 1 Speedometer (21265103) Speedometer 3595253 1 Speedometer (21265105) 1 Speedometer 3595246 1 Speedometer (21265101) 1 Speedometer 3595250 1 Speedometer 21265104 1 Speedometer 874708 1 Mounting kit 874449 1 Attaching ring (874706) 1 Gasket 874447 1 Ring 3847888 1 Mounting kit 3884098 1 Attaching ring 3884103 1 Gasket 3847887 1 Ring 874732 1 Mounting kit 874449 1 Attaching ring (874706) 1 Gasket 874730 1 Ring 3885216 1 Mounting kit 3884098 1 Attaching ring 3884103 1 Gasket 3884096 1 Ring 881612 1 Brace kit 881610 2 Nut 881608 1 Brace (881609) 2 Stud (874706) 1 Gasket 874447 1 Ring 881614 1 Brace kit 881610 2 Nut 881608 1 Brace (881609) 2 Stud (874706) 1 Gasket 874730 1 Ring 3886791 1 X-ring 874844 1 X-ring 874759 1 Extension cable 3807043 1 Extension cable

7746180_G5A- 380- 54158527 5.0GXi-G, 5.0GXi-GF, 5.0OSi-G, 5.0OSI-GF

NOTES 6000 rpm, Black 6000 rpm, Black 6000 rpm, White 6000 rpm, White 6000 rpm, Black 6000 rpm, Black 6000 rpm, White 6000 rpm, White White 0-40 Knots, 0-45 mph Black 0-40 knots, 0-45 mph White 0-60 Knots, 0-70 mph Black 0-60 knots, 0-70 mph Black, 0-45 mph Black, 0-70 mph White, 0-45 mph, Part no longer sold White, 0-70 mph Unit neutral, D=110mm, White 0-40 Knots, replaced by next part number Unit neutral, D=110mm, White 0-40 Knots Unit neutral, D=110mm, White 0-60 Knots, replaced by next part number Unit neutral, D=110mm, White 0-60 Knots Unit neutral, D=110mm, Black 0-40 knots, replaced by next part number Unit neutral, D=110mm, Black 0-40 knots Unit neutral, D=110mm, Black 0-60 knots, replaced by next part number Unit neutral, D=110mm, Black 0-60 knots Black

Black

Chrome

Chrome

Black

Chrome

For flush mounting.

For flush mounting.

L=1000mm L=3000mm

43539

Upd:6/29/2022

Gauges, 4-in-1, EVC

382 5.0GXi-G, 5.0GXi-GF, 5.0OSi-G, 5.0OSI-GF

Upd:6/29/2022

43537

7746180_G5A -382 -54158528 5.0GXi-G, 5.0GXi-GF, 5.0OSi-G, 5.0OSI-GF

Gauges, 4-in-1, EVC

382

5.0GXi-G, 5.0GXi-GF, 5.0OSi-G, 5.0OSI-GF REF PART NO. QTY DESCRIPTION 1 3885214 1 Instrument 3885215 1 Instrument 3847876 1 Instrument 3847879 1 Instrument 2 3847888 1 Mounting kit 3 3884098 1 Attaching ring 4 3884103 1 Gasket 5 3847887 1 Ring 6 3885216 1 Mounting kit 7 3884098 1 Attaching ring 8 3884103 1 Gasket 9 3884096 1 Ring 10 3886791 1 X-ring 11 874759 1 Extension cable 3807043 1 Extension cable

7746180_G5A- 382- 54158528 5.0GXi-G, 5.0GXi-GF, 5.0OSi-G, 5.0OSI-GF

NOTES Oil pressure, coolant temp, fuel level, volt meter, White Trim (analog), coolant temp, fuel level, volt meter, White Oil pressure, coolant temp, fuel level, volt meter, Black Trim (analog), coolant temp, fuel level, volt meter, Black Black

Chrome

For flush mounting.

L=1000mm L=3000mm

43537

Upd:6/29/2022

Gauges, EVC

382 5.0GXi-G, 5.0GXi-GF, 5.0OSi-G, 5.0OSI-GF 1

4

2

3

5

6

1

7

12

10

9

8

16

14

11

15 17

13

24

18 22

28

23

29

25

19 20

26

21

27

32 31 30

Upd:6/29/2022

43538

7746180_G5A -382 -54158524 5.0GXi-G, 5.0GXi-GF, 5.0OSi-G, 5.0OSI-GF

Gauges, EVC

382

5.0GXi-G, 5.0GXi-GF, 5.0OSi-G, 5.0OSI-GF REF PART NO. QTY 1 874919 1 Oil pressure gauge 874932 1 Oil pressure gauge 874908 1 Oil pressure gauge 874923 1 Oil pressure gauge 2 3812881 1 Instrument 3812911 1 Instrument 3 881648 1 Trimmer 881654 1 Trimmer 4 874904 1 Thermometer, coolant water 874921 1 Thermometer, coolant water 874918 1 Thermometer, coolant water 874931 1 Thermometer, coolant water 5 881649 1 Voltmeter 881658 1 Voltmeter 6 874915 1 Instrument, alarm 874927 1 Instrument, alarm 7 874914 1 Fuel gauge 874926 1 Fuel gauge 8 3809992 1 Water level gauge, water tank 3809993 1 Water level gauge, water tank 9 3812914 1 Rudder indicator 3812917 1 Rudder indicator 10 874709 1 Mounting kit 11 874450 1 Attaching ring 12 874707 1 Gasket 13 874448 1 Ring 14 874733 1 Mounting kit 15 874450 1 Attaching ring 16 874707 1 Gasket 17 874731 1 Ring 18 881611 1 Brace kit 19 881610 2 Nut 20 881607 1 Brace 21 (881609) 2 Stud 22 874707 1 Gasket 23 874448 1 Ring 24 881613 1 Brace kit 25 881610 2 Nut 26 881607 1 Brace 27 (881609) 2 Stud 28 874707 1 Gasket 29 874731 1 Ring 30 874843 1 X-ring 31 874759 1 Extension cable 3807043 1 Extension cable 32 3817974 1 Alarm

7746180_G5A- 382- 54158524 5.0GXi-G, 5.0GXi-GF, 5.0OSi-G, 5.0OSI-GF

DESCRIPTION

NOTES Black 0-100 psi White, 0-100 psi Black, 0-7 bar White, 0-7 bar Black, Analog White, Analog Black, Digital White, Digital Black, 0-120°C White, 0-120°C Black, 40-250° f White, 40-250° f 12V, Black 12V, White Black White Black White Black White Black White Black

Chrome

Black

Chrome

For flush mounting.

L=1000mm L=3000mm

43538

Upd:6/29/2022

382

Multi-sensors and Senders, EVCmc

5.0GXi-G, 5.0GXi-GF, 5.0OSi-G, 5.0OSI-GF

Upd:6/29/2022

43547

7746180_G5A -382 -54161797 5.0GXi-G, 5.0GXi-GF, 5.0OSi-G, 5.0OSI-GF

Multi-sensors and Senders, EVCmc

382

5.0GXi-G, 5.0GXi-GF, 5.0OSi-G, 5.0OSI-GF REF PART NO. QTY DESCRIPTION 1 3812291 1 Sensor kit, fuel level 21575479 1 Sensor kit 873772 1 Tank sensor 2 89865 1 Gasket 3 (834480) 1 Flange 4 969408 4 Six point socket scr 1 Screw 5 834481 5 Gasket 6 1 Flange 7 874807 1 Cable kit 1 Cover 8 949210 2 Terminal 949597 2 Housing 9 1 Housing 1 Wedge, lock 2 Terminal 10 1 Sender, fuel level 11 3587055 1 Sensor, multi-sensor 12 3587054 1 Sensor, multi-sensor 13 1 Sender 14 1 Cable 15 1 O-ring 16 1 O-ring 17 1 Fitting, through hull 18 1 Seal 19 1 Nut 20 1 Plug 21 1 O-ring 22 1 O-ring 23 834389 1 Tank sensor, water level 24 89865 1 Gasket 25 (834480) 1 Flange 26 969407 4 Six point socket scr 1 Screw 27 834481 5 Gasket 28 837772 1 Position sensor, drive 29 3863388 1 Arm 30 955132 3 Cross recessed screw 31 955891 3 Washer 32 943549 1 Control rod 33 942836 1 Hexagon nut 955780 1 Hexagon nut 34 946704 1 Ball socket 946703 1 Ball socket 35 21319346 1 Ball stud

7746180_G5A- 382- 54161797 5.0GXi-G, 5.0GXi-GF, 5.0OSi-G, 5.0OSI-GF

NOTES 3-180 Ohms, replaced by next part number

L=20mm L=30mm not sold separately

Deutch, DTM06-2S Deutch, WM-2S Deutch, 1062-20-01 30-240 Ohms, Not supplied by Volvo Penta Mounted on transom Through hull not sold separately not sold separately not sold separately not sold separately not sold separately not sold separately not sold separately not sold separately not sold separately not sold separately

L=16mm L=30mm

Left hand threads Right hand threads Left hand threads Right hand threads

43547

Upd:6/29/2022

Oil Reservoir, XDP Drive

441 5.0OSi-G, 5.0OSI-GF

Upd:6/29/2022

45130

7746180_G5A -441 -54168230 5.0GXi-G, 5.0GXi-GF, 5.0OSi-G, 5.0OSI-GF

Oil Reservoir, XDP Drive

441

5.0OSi-G, 5.0OSI-GF REF PART NO. QTY 1 3862175 1 Reservoir 2 3862109 1 Cap 3 3861764 1 Bracket 4 930842 1 Washer 5 3862111 1 Strap

7746180_G5A- 441- 54168230 5.0GXi-G, 5.0GXi-GF, 5.0OSi-G, 5.0OSI-GF

DESCRIPTION

45130

Upd:6/29/2022

Steering

645 5.0GXi-G, 5.0GXi-GF, 5.0OSi-G, 5.0OSI-GF

11 13

15 15 16

17

9 14

8

10 1

15

5 7 4

2

12

3

11

6

18

19

Upd:6/29/2022

54317

7746180_G5A -645 -54171125 5.0GXi-G, 5.0GXi-GF, 5.0OSi-G, 5.0OSI-GF

Steering

645

5.0GXi-G, 5.0GXi-GF, 5.0OSi-G, 5.0OSI-GF REF PART NO. QTY 1 3860871 1 Pump 2 3856766 2 Cap 3 3860413 2 Hose clamp 4 3888078 1 Pulley 5 3817841 1 Bracket 6 3853405 3 Screw 7 (3853557) 1 Flange screw 8 3853405 1 Screw 9 (3843928) 1 Bracket 10 971098 1 Flange lock nut 11 3863145 1 Hose 12 3852497 1 O-ring 13 3863148 1 Hose 14 (3863008) 1 Hose 15 982663 3 Hose clamp 16 3862629 1 Oil cooler 17 3860582 1 Flange screw 18 1 Clamp 19 3853392 1 Flange screw

7746180_G5A- 645- 54171125 5.0GXi-G, 5.0GXi-GF, 5.0OSi-G, 5.0OSI-GF

DESCRIPTION

54317

Upd:6/29/2022

Repair Kits

990

5.0GXi-G, 5.0GXi-GF, 5.0OSi-G, 5.0OSI-GF REF PART NO. QTY 1 3862057 1 Engine 2 (3859004) 1 Overhaul gasket kit 3853380 2 Cylinder head gasket 3852687 2 Gasket 3857662 1 Intake gasket kit 3855814 8 Valve stem seal 3862362 8 Valve stem seal 3858981 1 O-ring 3858960 1 Intake gasket 3863191 1 Gasket kit 3852468 2 Gasket 3852071 1 O-ring 3852111 2 Gasket 3852477 2 Gasket (3858965) 1 Gasket 3852109 1 Gasket 3 (3859003) 1 Overhaul gasket kit (3859004) 1 Overhaul gasket kit 3862263 1 Timing gear cover 3852656 1 Gasket 3856926 1 Seal 3853273 6 Nut 3856138 1 Gasket kit 3852470 1 O-ring 3852089 1 O-ring 3852033 2 O-ring 3851981 1 Washer 3853674 1 O-ring 3852497 1 O-ring 3850115 1 Retainer

7746180_G5A

- 990- 54171126

5.0GXi-G, 5.0GXi-GF, 5.0OSi-G, 5.0OSI-GF

DESCRIPTION

NOTES Upper engine

Total engine

Upd:6/29/2022

Engine Information, General

DESCRIPTION Maintenance Parts, 5.0L & 5.7L

7746180_G5A

- 200- 200

5.0GXi-G, 5.0GXi-GF, 5.0OSi-G, 5.0OSI-GF

200 SEE SEC. NOTES 54161170 5.0GXi-G, 5.0GXi-GF, 5.0OSi-G, 5.0OSI-GF

Upd:6/29/2022

General, Engine with Mounting and Equipment

REF 200 Engine Information, General

7746180_G5A

DESCRIPTION

- 20- 20

5.0GXi-G, 5.0GXi-GF, 5.0OSi-G, 5.0OSI-GF

20 SEE SEC. 200

Upd:6/29/2022

Engine

REF 211 212 214 216 217 218

21

DESCRIPTION Cylinder Head Cylinder Block, Flywheel Housing Valve Mechanism, Cam Follower and Rocker Arm Shaft Crankshaft, Flywheel and Ring Gear, Damper Vibration Oil Pan Engine Mounting

7746180_G5A

- 21- 21

5.0GXi-G, 5.0GXi-GF, 5.0OSi-G, 5.0OSI-GF

SEE SEC. 211 212 214 216 217 218

Upd:6/29/2022

Cylinder Head

211 DESCRIPTION

Cylinder Head

7746180_G5A

- 211- 211

5.0GXi-G, 5.0GXi-GF, 5.0OSi-G, 5.0OSI-GF

SEE SEC. NOTES 54169706 5.0GXi-G, 5.0GXi-GF, 5.0OSi-G, 5.0OSI-GF

Upd:6/29/2022

Cylinder Block, Flywheel Housing

DESCRIPTION Cylinder Block and Flywheel Housing Cylinder Block and Flywheel Housing

7746180_G5A

- 212- 212

5.0GXi-G, 5.0GXi-GF, 5.0OSi-G, 5.0OSI-GF

212 SEE SEC. NOTES 54171110 5.0GXi-GF, 5.0OSI-GF 54171109 5.0GXi-G, 5.0OSi-G

Upd:6/29/2022

Valve Mechanism, Cam Follower and Rocker Arm Shaft

DESCRIPTION Camshaft and Valve Train

7746180_G5A

- 214- 214

5.0GXi-G, 5.0GXi-GF, 5.0OSi-G, 5.0OSI-GF

214

SEE SEC. NOTES 54171128 5.0GXi-G, 5.0GXi-GF, 5.0OSi-G, 5.0OSI-GF

Upd:6/29/2022

Crankshaft, Flywheel and Ring Gear, Damper Vibration

DESCRIPTION Crankshaft and Related Parts Jackshaft Jackshaft

7746180_G5A

- 216- 216

5.0GXi-G, 5.0GXi-GF, 5.0OSi-G, 5.0OSI-GF

216

SEE SEC. NOTES 54169715 5.0GXi-G, 5.0GXi-GF, 5.0OSi-G, 5.0OSI-GF 54171111 5.0GXi-G, 5.0GXi-GF, 5.0OSi-G, 5.0OSI-GF 54158237 5.0GXi-G, 5.0GXi-GF, 5.0OSi-G, 5.0OSI-GF

Upd:6/29/2022

Oil Pan

217 DESCRIPTION

Oil Drain Oil Pan and Oil Pump

7746180_G5A

- 217- 217

5.0GXi-G, 5.0GXi-GF, 5.0OSi-G, 5.0OSI-GF

SEE SEC. NOTES 54142588 5.0GXi-G, 5.0GXi-GF, 5.0OSi-G, 5.0OSI-GF 54161808 5.0GXi-G, 5.0GXi-GF, 5.0OSi-G, 5.0OSI-GF

Upd:6/29/2022

Engine Mounting

218 DESCRIPTION

Motor Mounts

7746180_G5A

- 218- 218

5.0GXi-G, 5.0GXi-GF, 5.0OSi-G, 5.0OSI-GF

SEE SEC. NOTES 54169632 5.0GXi-G, 5.0GXi-GF, 5.0OSi-G, 5.0OSI-GF

Upd:6/29/2022

Fuel System

23

REF 230 Fuel System, General

7746180_G5A

DESCRIPTION

- 23- 23

5.0GXi-G, 5.0GXi-GF, 5.0OSi-G, 5.0OSI-GF

SEE SEC. 230

Upd:6/29/2022

Fuel System, General

230

DESCRIPTION Fuel System

7746180_G5A

- 230- 230

5.0GXi-G, 5.0GXi-GF, 5.0OSi-G, 5.0OSI-GF

SEE SEC. NOTES 54157971 5.0GXi-G, 5.0GXi-GF, 5.0OSi-G, 5.0OSI-GF

Upd:6/29/2022

Inlet and Exhaust System

REF 251 Inlet and Exhaust Manifolds 256 Air Filter, Throttle Housing

7746180_G5A

25 DESCRIPTION

- 25- 25

5.0GXi-G, 5.0GXi-GF, 5.0OSi-G, 5.0OSI-GF

SEE SEC. 251 256

Upd:6/29/2022

Inlet and Exhaust Manifolds

DESCRIPTION Exhaust Exhaust Exhaust, 3'' Risers Exhaust, 3'' Risers Exhaust, 6'' Risers Exhaust, 6'' Risers Intake Manifold

7746180_G5A

- 251- 251

5.0GXi-G, 5.0GXi-GF, 5.0OSi-G, 5.0OSI-GF

251 SEE SEC. 54142630 54142570 54142631 54142571 54142632 54142572 54169819

NOTES 5.0OSi-G, 5.0OSI-GF 5.0GXi-G, 5.0GXi-GF 5.0OSi-G, 5.0OSI-GF 5.0GXi-G, 5.0GXi-GF 5.0OSi-G, 5.0OSI-GF 5.0GXi-G, 5.0GXi-GF 5.0GXi-G, 5.0GXi-GF, 5.0OSi-G, 5.0OSI-GF

Upd:6/29/2022

Air Filter, Throttle Housing

256 DESCRIPTION

Throttle Body Throttle Body

7746180_G5A

- 256- 256

5.0GXi-G, 5.0GXi-GF, 5.0OSi-G, 5.0OSI-GF

SEE SEC. NOTES 54171118 5.0OSi-G, 5.0OSI-GF 54171117 5.0GXi-G, 5.0GXi-GF

Upd:6/29/2022

Cooling System

26

REF DESCRIPTION 261 Radiator and Connections, Coolant Filter, Expansion Tank 262 Coolant Pump and Thermostat 266 Sea Water System, Sea Water Pump

7746180_G5A

- 26- 26

5.0GXi-G, 5.0GXi-GF, 5.0OSi-G, 5.0OSI-GF

SEE SEC. 261 262 266

Upd:6/29/2022

Radiator and Connections, Coolant Filter, Expansion Tank

DESCRIPTION Heat Exchanger

7746180_G5A

- 261- 261

5.0GXi-G, 5.0GXi-GF, 5.0OSi-G, 5.0OSI-GF

261 SEE SEC. NOTES 54171075 5.0OSi-G, 5.0OSI-GF

Upd:6/29/2022

Coolant Pump and Thermostat

DESCRIPTION Circulation Pump and Thermostat Circulation Pump and Thermostat Hot Water Outlet, Freshwater Cooled

7746180_G5A

- 262- 262

5.0GXi-G, 5.0GXi-GF, 5.0OSi-G, 5.0OSI-GF

262 SEE SEC. NOTES 54171119 5.0GXi-GF, 5.0OSI-GF 54171076 5.0GXi-G, 5.0OSi-G 54170970 5.0GXi-GF, 5.0OSI-GF

Upd:6/29/2022

Sea Water System, Sea Water Pump

DESCRIPTION Hot Water Outlet, Seawater Cooled Neutra-Salt™ Seawater Pump and Hoses Seawater Pump and Hoses Seawater Pump and Hoses Seawater Pump and Hoses Seawater Pump Parts

7746180_G5A

- 266- 266

5.0GXi-G, 5.0GXi-GF, 5.0OSi-G, 5.0OSI-GF

266 SEE SEC. 54170969 54142573 54171121 54171120 54157973 54157972 54163065

NOTES 5.0GXi-G, 5.0OSi-G 5.0GXi-G, 5.0GXi-GF, 5.0OSi-G, 5.0OSI-GF 5.0GXi-GF 5.0GXi-G 5.0OSi-G 5.0OSI-GF 5.0GXi-G, 5.0GXi-GF, 5.0OSi-G, 5.0OSI-GF

Upd:6/29/2022

Ignition and Control Systems

REF 281 Ignition Coil, Spark Plugs, Ignition Cable 284 Control System, Fuel Supply

7746180_G5A

- 28- 28

5.0GXi-G, 5.0GXi-GF, 5.0OSi-G, 5.0OSI-GF

28 DESCRIPTION

SEE SEC. 281 284

Upd:6/29/2022

Ignition Coil, Spark Plugs, Ignition Cable

DESCRIPTION Ignition

7746180_G5A

- 281- 281

5.0GXi-G, 5.0GXi-GF, 5.0OSi-G, 5.0OSI-GF

281 SEE SEC. NOTES 54171122 5.0GXi-G, 5.0GXi-GF, 5.0OSi-G, 5.0OSI-GF

Upd:6/29/2022

Control System, Fuel Supply

DESCRIPTION Electronic Engine Control

7746180_G5A

- 284- 284

5.0GXi-G, 5.0GXi-GF, 5.0OSi-G, 5.0OSI-GF

284 SEE SEC. NOTES 54142602 5.0GXi-G, 5.0GXi-GF, 5.0OSi-G, 5.0OSI-GF

Upd:6/29/2022

Alternator, Charging, Electric Motor, Electric Drives

REF 321 Alternator

7746180_G5A

DESCRIPTION

- 32- 32

5.0GXi-G, 5.0GXi-GF, 5.0OSi-G, 5.0OSI-GF

32 SEE SEC. 321

Upd:6/29/2022

Alternator

321 DESCRIPTION

Serpentine Belt and Alternator

7746180_G5A

- 321- 321

5.0GXi-G, 5.0GXi-GF, 5.0OSi-G, 5.0OSI-GF

SEE SEC. NOTES 54142576 5.0GXi-G, 5.0GXi-GF, 5.0OSi-G, 5.0OSI-GF

Upd:6/29/2022

Starting System

33

REF 331 Starter Motor

7746180_G5A

DESCRIPTION

- 33- 33

5.0GXi-G, 5.0GXi-GF, 5.0OSi-G, 5.0OSI-GF

SEE SEC. 331

Upd:6/29/2022

Starter Motor

331 DESCRIPTION

Starter

7746180_G5A

- 331- 331

5.0GXi-G, 5.0GXi-GF, 5.0OSi-G, 5.0OSI-GF

SEE SEC. NOTES 54171055 5.0GXi-G, 5.0GXi-GF, 5.0OSi-G, 5.0OSI-GF

Upd:6/29/2022

General and Wiring Diagrams

DESCRIPTION Control Panel, EVC-C Control Unit, Display and Cables, EVC Engine Harness Engine Harness

7746180_G5A

- 370- 370

5.0GXi-G, 5.0GXi-GF, 5.0OSi-G, 5.0OSI-GF

370 SEE SEC. 54158049 54160317 54157974 54142577

NOTES 5.0GXi-G, 5.0GXi-GF, 5.0OSi-G, 5.0OSI-GF 5.0GXi-G, 5.0GXi-GF, 5.0OSi-G, 5.0OSI-GF 5.0OSi-G, 5.0OSI-GF 5.0GXi-G, 5.0GXi-GF

Upd:6/29/2022

Cables and Fuses

37

REF 370 General and Wiring Diagrams

7746180_G5A

DESCRIPTION

- 37- 37

5.0GXi-G, 5.0GXi-GF, 5.0OSi-G, 5.0OSI-GF

SEE SEC. 370

Upd:6/29/2022

Instruments

38

REF DESCRIPTION 380 General, Instrument, Sensor, Warning and Information System 382 Engine Instrument

7746180_G5A

- 38- 38

5.0GXi-G, 5.0GXi-GF, 5.0OSi-G, 5.0OSI-GF

SEE SEC. 380 382

Upd:6/29/2022

General, Instrument, Sensor, Warning and Information System

DESCRIPTION Tachometers and Speedometers, EVC

7746180_G5A

- 380- 380

5.0GXi-G, 5.0GXi-GF, 5.0OSi-G, 5.0OSI-GF

380

SEE SEC. NOTES 54158527 5.0GXi-G, 5.0GXi-GF, 5.0OSi-G, 5.0OSI-GF

Upd:6/29/2022

Engine Instrument

382

DESCRIPTION Gauges, 4-in-1, EVC Gauges, EVC Multi-sensors and Senders, EVCmc

7746180_G5A

- 382- 382

5.0GXi-G, 5.0GXi-GF, 5.0OSi-G, 5.0OSI-GF

SEE SEC. NOTES 54158528 5.0GXi-G, 5.0GXi-GF, 5.0OSi-G, 5.0OSI-GF 54158524 5.0GXi-G, 5.0GXi-GF, 5.0OSi-G, 5.0OSI-GF 54161797 5.0GXi-G, 5.0GXi-GF, 5.0OSi-G, 5.0OSI-GF

Upd:6/29/2022

Marine Propulsion

44

REF 441 Aquamatic Unit, Stern Drive

7746180_G5A

DESCRIPTION

- 44- 44

5.0GXi-G, 5.0GXi-GF, 5.0OSi-G, 5.0OSI-GF

SEE SEC. 441

Upd:6/29/2022

Aquamatic Unit, Stern Drive

441 DESCRIPTION

Oil Reservoir, XDP Drive

7746180_G5A

- 441- 441

5.0GXi-G, 5.0GXi-GF, 5.0OSi-G, 5.0OSI-GF

SEE SEC. NOTES 54168230 5.0OSi-G, 5.0OSI-GF

Upd:6/29/2022

Steering

64

REF 645 Hydralic equipment including pump

7746180_G5A

- 64- 64

5.0GXi-G, 5.0GXi-GF, 5.0OSi-G, 5.0OSI-GF

DESCRIPTION

SEE SEC. 645

Upd:6/29/2022

Hydralic equipment including pump

DESCRIPTION Steering

7746180_G5A

- 645- 645

5.0GXi-G, 5.0GXi-GF, 5.0OSi-G, 5.0OSI-GF

645 SEE SEC. NOTES 54171125 5.0GXi-G, 5.0GXi-GF, 5.0OSi-G, 5.0OSI-GF

Upd:6/29/2022

Miscellaneous, Repair Kits

REF 990 Miscellaneous, Repair Kits

7746180_G5A

99 DESCRIPTION

- 99- 99

5.0GXi-G, 5.0GXi-GF, 5.0OSi-G, 5.0OSI-GF

SEE SEC. 990

Upd:6/29/2022

Miscellaneous, Repair Kits

DESCRIPTION Repair Kits

7746180_G5A

- 990- 990

5.0GXi-G, 5.0GXi-GF, 5.0OSi-G, 5.0OSI-GF

990 SEE SEC. NOTES 54171126 5.0GXi-G, 5.0GXi-GF, 5.0OSi-G, 5.0OSI-GF

Upd:6/29/2022

5.0GXi-G, 5.0GXi-GF, 5.0OSi-G, 5.0OSI-GF

REF 20 21 23 25 26 28 32 33 37 38 44 64 99

DESCRIPTION General, Engine with Mounting and Equipment Engine Fuel System Inlet and Exhaust System Cooling System Ignition and Control Systems Alternator, Charging, Electric Motor, Electric Drives Starting System Cables and Fuses Instruments Marine Propulsion Steering Miscellaneous, Repair Kits

7746180_G5A

- - TOC

5.0GXi-G, 5.0GXi-GF, 5.0OSi-G, 5.0OSI-GF

SEE SEC. 20 21 23 25 26 28 32 33 37 38 44 64 99

Upd:6/29/2022