Volvo Penta 5.0GXi-F, 5.0GXi-FF, 5.0OSi-F, 5.0OSi-FF Parts Manual PDF

Maintenance Parts, 5.0L & 5.7L

200 5.0GXi-F, 5.0GXi-FF, 5.0OSi-F, 5.0OSi-FF

Upd:6/29/2022

45131

7744830_G5A -200 -54161170 5.0GXi-F, 5.0GXi-FF, 5.0OSi-F, 5.0OSi-FF

Maintenance Parts, 5.0L & 5.7L

200

5.0GXi-F, 5.0GXi-FF, 5.0OSi-F, 5.0OSi-FF REF PART NO. QTY 1 21213664 1 Impeller kit 2 3847644 1 Fuel filter 3862228 1 Fuel filter 3 835440 1 Oil filter 4 6 Oil X 21681794 6 Oil 21681795 2 Oil 21681796 1 Oil 21681797 1 Oil 3847302 6 Oil 3847303 2 Oil 3847304 1 Oil 3847305 1 Oil X Oil 3840002 6 Oil 3840003 2 Oil 3840004 1 Oil 3840005 1 Oil 5 3587597 1 Thermostat 6 983944 1 O-ring 7 3852111 1 Gasket 8 3831426 1 Thermostat kit 9 416033 1 Sealing ring 10 21467472 2 Spark plug kit 11 3858975 1 Distributor cap 12 3858977 1 Rotor 13 3888328 1 Ignition cable kit 14 1141674 1 Coolant, green 21646481 1 Coolant, green 1141647 1 Coolant, green

7744830_G5A- 200- 54161170 5.0GXi-F, 5.0GXi-FF, 5.0OSi-F, 5.0OSi-FF

DESCRIPTION

NOTES Higher capacity

Fill level is determined by dipstick USA Synthetic, quart Synthetic, gallon Synthetic, 5 gal Synthetic, 55 gal Mineral, quart Mineral, gallon Mineral, 5 gal Mineral, 55 gal Europe and other markets Mineral, 1L Mineral, 4L Mineral, 20L Mineral, 208L, barrel For seawater cooled engine

For freshwater cooled engine

5L, ready-mixed 210L, ready-mixed 210L, full strength

45131

Upd:6/29/2022

Cylinder Head

211 5.0GXi-F, 5.0GXi-FF, 5.0OSi-F, 5.0OSi-FF

9

8

12

10

6

11 3

7

5 13 4

2

1

14 14 15 17

18

16 15

Upd:6/29/2022

45157

7744830_G5A -211 -54169706 5.0GXi-F, 5.0GXi-FF, 5.0OSi-F, 5.0OSi-FF

Cylinder Head

211

5.0GXi-F, 5.0GXi-FF, 5.0OSi-F, 5.0OSi-FF REF PART NO. QTY 1 3853380 2 Cylinder head gasket 2 (3857663) 2 Cylinder head 3 16 Stud, rocker arm (3853146) 1 Stud (3853147) 1 Stud 4 3852687 2 Gasket 5 3856928 1 Valve cover 3856927 1 Valve cover 6 3856135 8 Bolt 7 3852103 1 Grommet 8 3852104 1 Elbow 9 3852435 1 Hose 10 3861989 1 Valve 11 3862296 1 Grommet 12 3854008 1 Oil filler cap 13 3856122 14 Bolt 3856123 4 Bolt 3856124 16 Bolt 14 3862594 2 Bracket 15 (3853557) 2 Flange screw 16 3853404 2 Nut 17 3860538 2 Spring clip, speed 18 3860928 2 Stud

7744830_G5A- 211- 54169706 5.0GXi-F, 5.0GXi-FF, 5.0OSi-F, 5.0OSi-FF

DESCRIPTION

NOTES

part not sold O.S=0.003'' (0.076mm) O.S=.013'' (0.330mm) Starboard Port

Crankcase ventilation

L=3 51/64'' (96mm) L=3 1/16'' (78mm) L=1.62'' (41mm)

45157

Upd:6/29/2022

Cylinder Block and Flywheel Housing

212 5.0GXi-FF, 5.0OSi-FF

1 2 3 4

5 3

1

9 1 8

7 6

16 10 14

12

13 15 11

17

18

Upd:6/29/2022

54410

7744830_G5A -212 -54171110 5.0GXi-F, 5.0GXi-FF, 5.0OSi-F, 5.0OSi-FF

Cylinder Block and Flywheel Housing

212

5.0GXi-FF, 5.0OSi-FF REF PART NO. QTY 1 1 Cylinder block 2 3853209 1 Core plug 3 952075 X Plug 4 3853114 4 Locating pin, cylinder head 5 3856001 2 Pin, flywheel housing 6 3862354 6 Stud 7 3862355 10 Bolt 8 3852100 8 Core plug 9 3850802 2 Plug 10 3808573 1 Flywheel housing 11 982675 2 Stud 12 980933 2 Washer 982475 2 Spring washer 13 982679 2 Toothed washer 14 982672 6 Hexagon nut 15 982679 2 Toothed washer 16 3860163 1 Flange screw 3860582 3 Flange screw 17 3854604 1 Cover 18 3852421 4 Screw

7744830_G5A- 212- 54171110 5.0GXi-F, 5.0GXi-FF, 5.0OSi-F, 5.0OSi-FF

DESCRIPTION

NOTES

L=1.00'' (25mm) L=1.25'' (32mm)

54410

Upd:6/29/2022

Cylinder Block and Flywheel Housing

212 5.0GXi-F, 5.0OSi-F

1 2 3 4

5 3

9

1

1 8

7 6

16 10 14

12

13 15 11

17

18

Upd:6/29/2022

54406

7744830_G5A -212 -54171109 5.0GXi-F, 5.0GXi-FF, 5.0OSi-F, 5.0OSi-FF

Cylinder Block and Flywheel Housing

212

5.0GXi-F, 5.0OSi-F REF PART NO. QTY 1 1 Cylinder block 2 3853209 1 Core plug 3 952075 X Plug 4 3853114 4 Locating pin, cylinder head 5 3856001 2 Pin, flywheel housing 6 3862354 6 Stud 7 3862355 10 Bolt 8 3852100 8 Core plug 9 3854494 X Drain cock 10 3808573 1 Flywheel housing 11 982675 2 Stud 12 980933 2 Washer 982475 2 Spring washer 13 982679 2 Toothed washer 14 982672 6 Hexagon nut 15 982679 2 Toothed washer 16 3860163 1 Flange screw 3860582 3 Flange screw 17 3854604 1 Cover 18 3852421 4 Screw

7744830_G5A- 212- 54171109 5.0GXi-F, 5.0GXi-FF, 5.0OSi-F, 5.0OSi-FF

DESCRIPTION

NOTES

L=1.00'' (25mm) L=1.25'' (32mm)

54406

Upd:6/29/2022

Camshaft and Valve Train

214 5.0OSi-F, 5.0OSi-FF

1

4

6

3

7

4 3

8

9

5

2

13 12 11 15

15 16

14

17 10 18

19

8

26 24 21

27

20

25 28

22 Upd:6/29/2022

23 45154

7744830_G5A -214 -54171128 5.0GXi-F, 5.0GXi-FF, 5.0OSi-F, 5.0OSi-FF

Camshaft and Valve Train

214

5.0OSi-F, 5.0OSi-FF REF PART NO. QTY 1 3862263 1 Timing gear cover 1 Gasket 2 3862262 1 Seal 3 (3855736) 2 Screw 3855737 6 Screw 4 3855739 8 Grommet 5 3855972 2 Pin 6 3856144 1 Retainer 7 3 Screw 8 3856127 16 Tappet 9 3856139 8 Guide 10 3856118 16 Push rod 11 3853158 16 Arm 12 16 Ball 13 16 Nut 14 (3853146) 1 Stud (3853147) 1 Stud 15 3855823 32 Valve cotter 16 3855816 16 Valve cap 17 3855815 16 Valve spring 18 3855814 8 Valve stem seal 3862362 8 Valve stem seal 19 3857666 8 Valve, intake 3855808 8 Valve, exhaust 20 3852685 1 Chain 21 3856114 1 Sprocket 22 3853173 3 Bolt 23 3856151 3 Washer 24 3855998 1 Retainer 25 3853172 2 Screw 26 3856119 1 Camshaft 27 3855972 1 Pin 28 (3856162) 1 Kit

7744830_G5A- 214- 54171128 5.0GXi-F, 5.0GXi-FF, 5.0OSi-F, 5.0OSi-FF

DESCRIPTION

NOTES

Replaced by 3863058

O.S=0.003'' (0.076mm) O.S=.013'' (0.330mm)

Intake Exhaust Std Std

45154

Upd:6/29/2022

Crankshaft and Related Parts

216 5.0GXi-F, 5.0GXi-FF, 5.0OSi-F, 5.0OSi-FF

2

1 1 4

6

3

9 5 8

7

16 15 14

13 12 11 10

9

26

25

28 27

21

24 19 17

18

23 20 22

Upd:6/29/2022

45156

7744830_G5A -216 -54169715 5.0GXi-F, 5.0GXi-FF, 5.0OSi-F, 5.0OSi-FF

Crankshaft and Related Parts

216

5.0GXi-F, 5.0GXi-FF, 5.0OSi-F, 5.0OSi-FF REF PART NO. QTY 1 3857667 8 Piston (3857669) 1 Piston 8 Pin 2 3857670 8 Piston ring kit 3857672 1 Piston ring kit 3 3853957 8 Connecting rod 4 3853162 16 Bolt 5 3853413 16 Nut 6 3853149 8 Bearing 7 (3856923) 1 Crankshaft 8 3855969 1 Pin 9 3862360 1 Bearing kit 10 949518 1 Hexagon screw 11 3852046 1 Tab washer 12 3858177 1 Washer 13 3862261 1 Vibration damper 14 3862363 1 Ring 15 3852690 1 Sprocket 16 3852663 2 Woodruff key 17 3852656 1 Gasket 18 3856140 1 Pin 19 3856925 1 Housing 20 3853202 2 Stud 21 3856926 1 Seal 22 3853205 1 Stud 23 3853206 1 Nut 24 3853203 2 Bolt 3853204 1 Bolt 25 3853958 1 Flywheel 3855970 1 Gear 26 3858437 1 Rubber coupling 27 3853274 6 Stud 28 3853273 6 Nut

7744830_G5A- 216- 54169715 5.0GXi-F, 5.0GXi-FF, 5.0OSi-F, 5.0OSi-FF

DESCRIPTION

NOTES Standard O.S=.030'' (0.76mm) not sold separately Standard O.S=.030'' (0.76mm)

L=.875'' (22.2mm) L=1.75'' (44.5mm)

45156

Upd:6/29/2022

Jackshaft

216 5.0GXi-F, 5.0GXi-FF, 5.0OSi-F, 5.0OSi-FF

Upd:6/29/2022

54418

7744830_G5A -216 -54171111 5.0GXi-F, 5.0GXi-FF, 5.0OSi-F, 5.0OSi-FF

Jackshaft

216

5.0GXi-F, 5.0GXi-FF, 5.0OSi-F, 5.0OSi-FF REF PART NO. QTY 1 3851722 1 Flywheel housing 2 (3853367) 4 Flange screw 3 3862494 2 Stud 4 980933 2 Washer 5 3852046 2 Tab washer 6 971074 6 Hexagon nut 7 982679 4 Toothed washer 8 3858437 1 Rubber coupling 9 3853274 6 Stud 10 3853273 6 Nut 11 3860697 1 Bushing 12 3854604 1 Cover 13 3852421 4 Screw 14 (3862495) 2 Bracket 15 965187 8 Flange screw 16 965222 2 Flange screw 17 971098 2 Flange lock nut 18 (3862496) 2 Pin 19 3807621 2 Anchorage 20 (955860) 4 Hexagon nut 21 941914 2 Spring washer 22 955902 2 Washer 23 3851727 1 Bearing housing 24 946752 11 Flange screw 25 181877 1 Ball bearing 26 914540 1 Snap ring 27 3851724 1 Adapter kit 28 914465 1 Snap ring 29 (3851729) 2 Adapter kit 30 948039 4 Flange screw 31 977938 4 Flange lock nut 32 983740 8 Spacer sleeve 33 983741 4 Spacer sleeve

7744830_G5A- 216- 54171111 5.0GXi-F, 5.0GXi-FF, 5.0OSi-F, 5.0OSi-FF

DESCRIPTION

NOTES

L=65mm L=10mm L=33mm

54418

Upd:6/29/2022

Oil Pan and Oil Pump

217 5.0GXi-F, 5.0GXi-FF, 5.0OSi-F, 5.0OSi-FF

Upd:6/29/2022

54397

7744830_G5A -217 -54171112 5.0GXi-F, 5.0GXi-FF, 5.0OSi-F, 5.0OSi-FF

Oil Pan and Oil Pump

217

5.0GXi-F, 5.0GXi-FF, 5.0OSi-F, 5.0OSi-FF REF PART NO. QTY DESCRIPTION 1 3856125 1 Oil pump 2 3856126 1 Strainer 3 3853198 1 Shaft 4 3853199 1 Retainer 5 3855972 2 Pin 6 3853234 1 Bolt 7 3852744 1 Baffle 8 3862354 6 Stud 9 3857664 5 Nut 10 3857778 1 Sump 11 3856138 1 Gasket kit 12 3856121 1 Reinforcement 13 3856120 1 Reinforcement 14 3853202 4 Stud 15 3856930 4 Nut 16 3852595 14 Bolt 17 3860075 1 Attaching clamp 18 3808639 2 Oil line 19 3860234 4 Fitting 20 (3840727) 1 Adapter 21 3852015 1 Connector 22 835440 1 Oil filter 23 3852219 1 Valve 24 3852133 2 Screw 25 3852470 1 O-ring 26 (3860060) 1 Adapter 27 3852089 1 O-ring 28 3853495 1 Retainer 29 3841322 1 Tube 30 3853405 1 Screw 31 3852033 1 O-ring 32 3851981 1 Washer 33 3587783 1 Fitting 34 3853674 1 O-ring 35 3852007 1 Washer 36 888958 1 Retainer 37 3862844 1 Gauge 38 X Oil

7744830_G5A- 217- 54171112 5.0GXi-F, 5.0GXi-FF, 5.0OSi-F, 5.0OSi-FF

SEE SEC.

NOTES

Starboard Port

54161170

For current oil part numbers, follow link to “Maintenance Parts” page.

54397

Upd:6/29/2022

Motor Mounts

218 5.0GXi-F, 5.0GXi-FF, 5.0OSi-F, 5.0OSi-FF

Upd:6/29/2022

46953

7744830_G5A -218 -54169632 5.0GXi-F, 5.0GXi-FF, 5.0OSi-F, 5.0OSi-FF

Motor Mounts

218

5.0GXi-F, 5.0GXi-FF, 5.0OSi-F, 5.0OSi-FF REF PART NO. QTY 1 3818718 2 Bracket 2 3860582 6 Flange screw 3 3852566 2 Bolt 4 3852428 2 Washer 5 3853805 2 Rubber cushion 6 3852433 2 Washer 7 3852021 6 Nut 8 3852090 2 Tab washer 9 3862657 2 Nut 10 3852540 2 Washer 11 959968 4 Hexagon screw 12 980933 4 Washer 13 3852539 2 Square nut 14 3852622 2 Washer 15 3853806 2 Rubber cushion 16 3852542 2 Washer 17 3587962 2 Hexagon screw

7744830_G5A- 218- 54169632 5.0GXi-F, 5.0GXi-FF, 5.0OSi-F, 5.0OSi-FF

DESCRIPTION

46953

Upd:6/29/2022

Fuel System

230 5.0GXi-F, 5.0GXi-FF, 5.0OSi-F, 5.0OSi-FF

11

13

12

14 15

16

4

1 10

18

5 7

17

16

6

8 3 9

2

20 21 28

24 19 23

27

27 22

27 25 26

Upd:6/29/2022

54532

7744830_G5A -230 -54171113 5.0GXi-F, 5.0GXi-FF, 5.0OSi-F, 5.0OSi-FF

Fuel System

230

5.0GXi-F, 5.0GXi-FF, 5.0OSi-F, 5.0OSi-FF REF PART NO. QTY DESCRIPTION 1 3861355 1 Pump 3588865 1 Fuel pump kit 2 3862228 1 Fuel filter 3 (3861396) 4 Rubber bushing 4 3857816 1 Bushing 5 3861031 1 Bracket 6 3860928 2 Stud 7 3860538 2 Spring clip, speed 8 3853404 2 Nut 9 982702 2 Flange screw 10 982702 2 Flange screw 946472 2 Flange screw 11 3862635 1 Fuel hose 12 3850424 1 O-ring 13 3862634 1 Fuel hose 14 3850423 1 O-ring 15 3807072 1 Kit 16 3860413 2 Hose clamp 17 3860290 1 Nipple 18 3861926 1 Tube fitting 19 3858966 1 Fuel pipe 20 3858972 1 Cap 21 3858971 1 Valve 22 3858967 1 Governor 23 3858968 1 Clip 24 3858974 1 Hose 25 3858969 8 Injector 26 3858981 X O-ring 27 3858970 8 Retainer 28 3858973 4 Bolt

7744830_G5A- 230- 54171113 5.0GXi-F, 5.0GXi-FF, 5.0OSi-F, 5.0OSi-FF

NOTES High pressure pump

Sea water cooling Fresh water cooling

Includes 16 o-rings for injectors and 2 o-rings for pressure regulator.

54532

Upd:6/29/2022

Exhaust

251 5.0GXi-F, 5.0GXi-FF, 5.0OSi-F, 5.0OSi-FF

4

6 7 6 5

2 1 2 3

8 14 15

11 12

9 16

10 17

13

16

20 18

19

Upd:6/29/2022

54446

7744830_G5A -251 -54171114 5.0GXi-F, 5.0GXi-FF, 5.0OSi-F, 5.0OSi-FF

Exhaust

251

5.0GXi-F, 5.0GXi-FF, 5.0OSi-F, 5.0OSi-FF REF PART NO. QTY 1 3863061 2 Exhaust pipe kit 2 3850740 4 Plug 3 3853597 1 Elbow 4 3808361 8 Flange screw 5 3862500 2 Temperature sensor 6 3863443 8 Hose clamp 7 3852696 2 Hose 8 3863191 1 Gasket kit 2 Gasket 9 3857723 2 Exhaust manifold 10 3852538 2 Elbow 11 3858291 2 Reduction sleeve 12 3850802 2 Plug 13 3857184 12 Flange screw 14 3852468 2 Gasket 15 3863189 2 Elbow 16 3863442 8 Hose clamp 17 3863450 2 Bellows 18 3858873 1 Exhaust pipe 19 3841928 4 Flange screw 20 3587651 1 Kit

7744830_G5A- 251- 54171114 5.0GXi-F, 5.0GXi-FF, 5.0OSi-F, 5.0OSi-FF

DESCRIPTION

54446

Upd:6/29/2022

Exhaust, 3'' Risers

251 5.0GXi-F, 5.0GXi-FF, 5.0OSi-F, 5.0OSi-FF

Upd:6/29/2022

52823

7744830_G5A -251 -54171031 5.0GXi-F, 5.0GXi-FF, 5.0OSi-F, 5.0OSi-FF

Exhaust, 3'' Risers

251

5.0GXi-F, 5.0GXi-FF, 5.0OSi-F, 5.0OSi-FF REF PART NO. QTY 1 3589608 2 Kit 2 3862627 2 Elbow 3 3850999 4 Plug 4 3852830 8 Screw 5 3852002 8 Tab washer 6 3852058 8 Washer 7 3863191 1 Gasket kit 2 Gasket 8 3863450 2 Bellows 9 3589606 2 Pipe 10 3860984 1 Seal

7744830_G5A- 251- 54171031 5.0GXi-F, 5.0GXi-FF, 5.0OSi-F, 5.0OSi-FF

DESCRIPTION

NOTES

not sold separately

52823

Upd:6/29/2022

Exhaust, 6'' Risers

251 5.0GXi-F, 5.0GXi-FF, 5.0OSi-F, 5.0OSi-FF

1

7

5

2

6

3 4 5

8

9

Upd:6/29/2022

54256

7744830_G5A -251 -54171032 5.0GXi-F, 5.0GXi-FF, 5.0OSi-F, 5.0OSi-FF

Exhaust, 6'' Risers

251

5.0GXi-F, 5.0GXi-FF, 5.0OSi-F, 5.0OSi-FF REF PART NO. QTY 1 3840961 1 Kit 2 3842853 2 Exhaust pipe extensi 3 3850999 4 Plug 4 3850740 4 Plug 5 3863191 2 Gasket kit 4 Gasket 6 3860582 8 Flange screw 7 3860582 6 Flange screw 3853547 2 Flange screw 8 3841317 1 Pipe 9 3587651 1 Kit

7744830_G5A- 251- 54171032 5.0GXi-F, 5.0GXi-FF, 5.0OSi-F, 5.0OSi-FF

DESCRIPTION

NOTES

L=32mm L=51mm

54256

Upd:6/29/2022

Intake Manifold

251 5.0GXi-F, 5.0GXi-FF, 5.0OSi-F, 5.0OSi-FF

2 5

3 4

1 6

7

8

9

8

9

10

11

12 Upd:6/29/2022

45149

7744830_G5A -251 -54169819 5.0GXi-F, 5.0GXi-FF, 5.0OSi-F, 5.0OSi-FF

Intake Manifold

251

5.0GXi-F, 5.0GXi-FF, 5.0OSi-F, 5.0OSi-FF REF PART NO. QTY 1 3858958 1 Inlet pipe 2 3858974 1 Hose 3 3858973 1 Bolt 4 3858987 1 Sensor 5 3858989 1 Hose 6 3858961 10 Bolt 7 3858960 1 Intake gasket 8 3858982 4 Bolt 9 2 Bracket 10 3861980 8 Screw 11 3858959 1 Inlet pipe 12 3857662 1 Intake gasket kit

7744830_G5A- 251- 54169819 5.0GXi-F, 5.0GXi-FF, 5.0OSi-F, 5.0OSi-FF

DESCRIPTION

NOTES

MAT/MAP

part not sold

45149

Upd:6/29/2022

Throttle Body

256 5.0OSi-F, 5.0OSi-FF

Upd:6/29/2022

54443

7744830_G5A -256 -54171118 5.0GXi-F, 5.0GXi-FF, 5.0OSi-F, 5.0OSi-FF

Throttle Body

256

5.0OSi-F, 5.0OSi-FF REF PART NO. QTY 1 (3858963) 1 Body 2 3843750 1 Sensor 3 (3858054) 1 O-ring 4 3857487 1 Sensor 5 1 O-ring 6 (3857693) 1 Screw 7 3 Spacer 8 (3858965) 1 Gasket 9 3858964 3 Stud 10 3 Washer 11 3862463 3 Nut 12 3854743 1 Pin 13 3852004 1 Nut 14 3819218 1 Bracket 15 3858973 2 Bolt 16 3852193 2 Washer 17 981124 2 Flange nut 18 3852118 1 Nut 19 (3852019) 1 Retainer 20 (3850266) 1 Anchor 21 (3852048) 1 Screw 22 3850941 1 Adapter 23 3852193 1 Washer 24 3852052 1 Split pin 25 3861759 1 Flame shield 26 983643 1 Flange screw 27 3817816 2 Stud 28 3818429 1 Cover 29 3841608 3 Wing nut 30 (3861939) 1 Decal

7744830_G5A- 256- 54171118 5.0GXi-F, 5.0GXi-FF, 5.0OSi-F, 5.0OSi-FF

DESCRIPTION

NOTES

not sold separately part not sold

not sold separately

5.0OSi

54443

Upd:6/29/2022

Throttle Body

256 5.0GXi-F, 5.0GXi-FF

Upd:6/29/2022

54443

7744830_G5A -256 -54171117 5.0GXi-F, 5.0GXi-FF, 5.0OSi-F, 5.0OSi-FF

Throttle Body

256

5.0GXi-F, 5.0GXi-FF REF PART NO. QTY 1 (3858963) 1 Body 2 3843750 1 Sensor 3 (3858054) 1 O-ring 4 3857487 1 Sensor 5 1 O-ring 6 (3857693) 1 Screw 7 3 Spacer 8 (3858965) 1 Gasket 9 3858964 3 Stud 10 3 Washer 11 3862463 3 Nut 12 3854743 1 Pin 13 3852004 1 Nut 14 3819218 1 Bracket 15 3858973 2 Bolt 16 3852193 2 Washer 17 981124 2 Flange nut 18 3852118 1 Nut 19 (3852019) 1 Retainer 20 (3850266) 1 Anchor 21 (3852048) 1 Screw 22 3850941 1 Adapter 23 3852193 1 Washer 24 3852052 1 Split pin 25 3861759 1 Flame shield 26 983643 1 Flange screw 27 3817816 2 Stud 28 3818429 1 Cover 29 3841608 3 Wing nut 30 3861830 1 Decal

7744830_G5A- 256- 54171117 5.0GXi-F, 5.0GXi-FF, 5.0OSi-F, 5.0OSi-FF

DESCRIPTION

NOTES

not sold separately part not sold

not sold separately

5.0GXi

54443

Upd:6/29/2022

Heat Exchanger

261 5.0GXi-FF, 5.0OSi-FF

1

2 25 17 20

22

21

18

24

23

17

3 21

4 5

17

17 19 26 1

16

14

6

15 6

7

9

8

10 28

27

11 29

12 29

13

29 22

Upd:6/29/2022

54393

7744830_G5A -261 -54171075 5.0GXi-F, 5.0GXi-FF, 5.0OSi-F, 5.0OSi-FF

Heat Exchanger

261

5.0GXi-FF, 5.0OSi-FF REF PART NO. QTY 1 3861471 1 Heat exchanger 2 3858995 1 Anode 3 3858993 2 Gasket 4 3858992 2 Cover 5 3858994 2 Screw 6 3863443 2 Hose clamp 7 3861453 1 Gasket 8 941814 2 Stud 9 3842368 1 Bracket 10 3842369 1 Bracket 11 3817688 1 Bracket 12 980933 2 Washer 13 3857181 2 Flange lock nut 14 982717 1 Hose clamp 15 3817818 1 Hose 16 3863440 1 Hose clamp 17 3812303 4 Hose clamp 18 3860588 1 Hose 19 3860587 1 Hose 20 3861472 1 Hose 21 3863438 2 Hose clamp 22 3860590 1 Hose 23 (982643) 1 Hose clamp 24 3861485 1 Hose 25 3812303 1 Hose clamp 26 (982967) 1 Hose clamp 27 1 Fuel pump 28 3862550 1 Hose 29 3860413 3 Hose clamp

7744830_G5A- 261- 54171075 5.0GXi-F, 5.0GXi-FF, 5.0OSi-F, 5.0OSi-FF

DESCRIPTION

NOTES

Starboard exhaust manifold Port exhaust manifold

Fuel pump Expansion tank

54393

Upd:6/29/2022

Circulation Pump and Thermostat

262 5.0GXi-FF, 5.0OSi-FF

Upd:6/29/2022

54355

7744830_G5A -262 -54171119 5.0GXi-F, 5.0GXi-FF, 5.0OSi-F, 5.0OSi-FF

Circulation Pump and Thermostat

262

5.0GXi-FF, 5.0OSi-FF REF PART NO. QTY 1 861105 1 Expansion tank 2 1674083 1 Pressure cap 3 3858552 1 Decal 4 3861849 1 Bracket 5 3860955 1 Hose 6 (982643) 1 Hose clamp 3860413 1 Hose clamp 7 3860555 1 Thermostat housing 8 3860585 1 Elbow nipple 9 3860163 1 Flange screw 10 969189 1 Flange screw 11 3852111 2 Gasket 12 3831426 1 Thermostat kit 13 416033 1 Sealing ring 14 3851384 1 Thermostat housing 15 945444 1 Flange screw 16 3861919 1 Lifting eye 17 3862852 1 Hose 18 982716 1 Hose clamp 19 3863439 1 Hose clamp 20 983744 1 Hose nipple 21 3853850 1 Circulation pump 22 3852477 2 Gasket 23 3856147 2 Stud 24 3853403 1 Nut retainer 25 (3856137) 1 Bolt 26 3856136 1 Bolt 27 3860083 1 Pulley 28 3863054 4 Flange screw 29 3861741 1 Hose 30 3812304 2 Hose clamp

7744830_G5A- 262- 54171119 5.0GXi-F, 5.0GXi-FF, 5.0OSi-F, 5.0OSi-FF

DESCRIPTION

NOTES

Warning!

Oetiker

54355

Upd:6/29/2022

Circulation Pump and Thermostat

262 5.0GXi-F, 5.0OSi-F

10

28 9

9

9

5

10

10 9

8 6 13

19

7 13

17 12

18

1

16

2

19

14 3 11 4

21 20 22 23 21 26

15

24

27

25

Upd:6/29/2022

22

54365

7744830_G5A -262 -54171076 5.0GXi-F, 5.0GXi-FF, 5.0OSi-F, 5.0OSi-FF

Circulation Pump and Thermostat

262

5.0GXi-F, 5.0OSi-F REF PART NO. QTY 1 3589553 1 Thermostat housing 2 3587597 1 Thermostat 3 983944 1 O-ring 4 3852111 1 Gasket 5 968842 1 Flange screw 6 (3852649) 1 Bracket 7 945444 1 Flange screw 8 3853597 1 Elbow 9 3860413 4 Hose clamp 10 3862550 2 Hose 11 3817847 1 Hose 12 3862536 1 Hose 13 3863439 2 Hose clamp 14 (982715) 1 Hose clamp 15 3812303 1 Hose clamp 16 3817817 1 Hose 17 3863441 1 Hose clamp 18 3862523 1 Hose 19 3863438 2 Hose clamp 20 3853850 1 Circulation pump 21 3852477 2 Gasket 22 3856147 2 Stud 23 3853403 1 Nut retainer 24 (3856137) 1 Bolt 25 3856136 1 Bolt 26 3860083 1 Pulley 27 3863054 4 Flange screw 28 1 Fuel pump

7744830_G5A- 262- 54171076 5.0GXi-F, 5.0GXi-FF, 5.0OSi-F, 5.0OSi-FF

DESCRIPTION

54365

Upd:6/29/2022

Hot Water Outlet, Freshwater Cooled

262 5.0GXi-FF, 5.0OSi-FF

5 1 3

3 6

4

3

5

2 3

6

Upd:6/29/2022

54362

7744830_G5A -262 -54170970 5.0GXi-F, 5.0GXi-FF, 5.0OSi-F, 5.0OSi-FF

Hot Water Outlet, Freshwater Cooled

262

5.0GXi-FF, 5.0OSi-FF REF PART NO. QTY 1 3818037 1 Kit 2 856483 1 Hose connection 3 3863439 6 Hose clamp 4 3860613 1 T-nipple 5 X Hose, expansion tank 6 X Hose, heater

7744830_G5A- 262- 54170970 5.0GXi-F, 5.0GXi-FF, 5.0OSi-F, 5.0OSi-FF

DESCRIPTION

NOTES

Cut Not included in kit.

54362

Upd:6/29/2022

266

Hot Water Outlet, Seawater Cooled

5.0GXi-F, 5.0OSi-F

Upd:6/29/2022

54378

7744830_G5A -266 -54170969 5.0GXi-F, 5.0GXi-FF, 5.0OSi-F, 5.0OSi-FF

Hot Water Outlet, Seawater Cooled

266

5.0GXi-F, 5.0OSi-F REF PART NO. QTY 1 3818034 1 Kit 2 3841708 1 Fitting 3 856483 1 Hose connection 4 3863439 2 Hose clamp 5 3818035 1 Fitting

7744830_G5A- 266- 54170969 5.0GXi-F, 5.0GXi-FF, 5.0OSi-F, 5.0OSi-FF

DESCRIPTION

54378

Upd:6/29/2022

Neutra-Salt™

266 5.0GXi-F, 5.0GXi-FF

4 5

8

3

1

5 6

2

7

1

5

6 6 6

6 6

5 18 6 16

10 9 10 17 15 11

14

13 12

Upd:6/29/2022

54372

7744830_G5A -266 -54170971 5.0GXi-F, 5.0GXi-FF, 5.0OSi-F, 5.0OSi-FF

Neutra-Salt™

266

5.0GXi-F, 5.0GXi-FF REF PART NO. QTY 1 41103100 1 Cleaner kit 2 3862039 1 Tank 3 3858990 1 Cap 4 7741899 1 Decal 5 (3858991) 1 Hose 6 3853794 6 Hose clamp 7 3817257 1 Coolant filter 8 3808911 1 Solenoid valve 9 3589414 1 T-nipple 10 3853786 2 Hose clamp 11 3862491 1 Switch 12 3862489 1 Wiring harness 13 983966 1 Fuse 14 8072808 1 Cover 15 3862490 1 Wiring harness 16 41103103 X Neutralizing agent 17 3862899 1 Switch plate 3862898 X Switch plate 3862900 X Switch plate 18 41103102 X Neutralizing agent

7744830_G5A- 266- 54170971 5.0GXi-F, 5.0GXi-FF, 5.0OSi-F, 5.0OSi-FF

DESCRIPTION

NOTES

Cut

1 quart (946ml) Black White Woodgrain 1 gallon (3,78L)

54372

Upd:6/29/2022

Neutra-Salt™

266 5.0OSi-F, 5.0OSi-FF

3 4

7

2

4 5

1

6

1

4

5 5 5

5 5

15 14

13 12 8

11

10 9

Upd:6/29/2022

54374

7744830_G5A -266 -54171080 5.0GXi-F, 5.0GXi-FF, 5.0OSi-F, 5.0OSi-FF

Neutra-Salt™

266

5.0OSi-F, 5.0OSi-FF REF PART NO. QTY 1 3862039 1 Tank 2 3858990 1 Cap 3 7741899 1 Decal 4 (3858991) 1 Hose 5 3853794 6 Hose clamp 6 3817257 1 Coolant filter 7 3808911 1 Solenoid valve 8 3862491 1 Switch 9 3862489 1 Wiring harness 10 983966 1 Fuse 11 8072808 1 Cover 12 3862490 1 Wiring harness 13 3862899 1 Switch plate 3862898 X Switch plate 3862900 X Switch plate 14 41103103 X Neutralizing agent 15 41103102 X Neutralizing agent

7744830_G5A- 266- 54171080 5.0GXi-F, 5.0GXi-FF, 5.0OSi-F, 5.0OSi-FF

DESCRIPTION

NOTES

Cut

Black White Woodgrain 1 quart (946ml) 1 gallon (3,78L)

54374

Upd:6/29/2022

Seawater Pump and Hoses

266 5.0GXi-FF

24 25 26 27 28

19 20

29 30

17

18

23 18

31

21

13

22

15

4

6

16

12

5 1

3

13 11

14

12 2

8

9

10 7

Upd:6/29/2022

54376

7744830_G5A -266 -54171121 5.0GXi-F, 5.0GXi-FF, 5.0OSi-F, 5.0OSi-FF

Seawater Pump and Hoses

266

5.0GXi-FF REF PART NO. QTY DESCRIPTION 1 3812519 1 Pump 21212799 1 Pump 3842786 1 Impeller kit 2 3857939 3 Screw 3 3817688 1 Bracket 4 941814 2 Stud 5 980933 2 Washer 6 3857181 2 Flange lock nut 7 3817818 1 Hose 8 3863440 1 Hose clamp 9 3817823 1 Hose 10 3863441 1 Hose clamp 11 3862699 1 T-pipe 12 982645 2 Hose clamp 13 3862901 1 Hose 14 983168 1 Hose clamp 15 3862543 1 Hose 16 3853312 1 Clamp 17 3862629 1 Oil cooler 18 3863444 2 Hose clamp 19 3856766 1 Cap 20 3860413 1 Hose clamp 21 3817579 1 Hose 22 3812302 1 Hose clamp 23 983146 1 Hose clamp 24 3807440 1 Connector 25 1 Cap 26 942978 1 O-ring 27 3862082 1 Retainer 28 3807664 1 Washer 29 1 Connector 30 1 Connector 31 3862891 1 Attaching clamp

7744830_G5A- 266- 54171121 5.0GXi-F, 5.0GXi-FF, 5.0OSi-F, 5.0OSi-FF

SEE SEC.

NOTES replaced by next part number

54163065

Replaced by 21213664, See ''Seawater Pump Parts''

54376

Upd:6/29/2022

Seawater Pump and Hoses

266 5.0GXi-F

22 23 24 25 26

17 18

27 28

16

15

21 15

29

19 11 20

13

14

10 4 11 9

12

10

6

3

7 8

1

5 2 Upd:6/29/2022

54373

7744830_G5A -266 -54171120 5.0GXi-F, 5.0GXi-FF, 5.0OSi-F, 5.0OSi-FF

Seawater Pump and Hoses

266

5.0GXi-F REF PART NO. QTY DESCRIPTION 1 3812519 1 Pump 21212799 1 Pump 3842786 1 Impeller kit 2 3857939 3 Screw 3 3812240 1 Bracket 4 3860163 2 Flange screw 5 3863441 1 Hose clamp 6 3817817 1 Hose 7 3817822 1 Hose 8 3863440 1 Hose clamp 9 3862699 1 T-pipe 10 982645 2 Hose clamp 11 3862901 1 Hose 12 983168 1 Hose clamp 13 3862543 1 Hose 14 3853312 1 Clamp 15 3863444 2 Hose clamp 16 3862629 1 Oil cooler 17 3856766 1 Cap 18 3860413 1 Hose clamp 19 3817579 1 Hose 20 3812302 1 Hose clamp 21 983146 1 Hose clamp 22 3807440 1 Connector 23 1 Cap 24 942978 1 O-ring 25 3862082 1 Retainer 26 3807664 1 Washer 27 1 Connector 28 1 Connector 29 3862891 1 Attaching clamp

7744830_G5A- 266- 54171120 5.0GXi-F, 5.0GXi-FF, 5.0OSi-F, 5.0OSi-FF

SEE SEC.

NOTES replaced by next part number

54163065

Replaced by 21213664, See ''Seawater Pump Parts''

54373

Upd:6/29/2022

Seawater Pump and Hoses

266 5.0OSi-F

22 23 24 25 26

17 18

27 28

16

15

21 15

29

19 11 20

13

14

10 4 11 9

12

10

6

3

7 8

1

5 2 Upd:6/29/2022

54373

7744830_G5A -266 -54157973 5.0GXi-F, 5.0GXi-FF, 5.0OSi-F, 5.0OSi-FF

Seawater Pump and Hoses

266

5.0OSi-F REF PART NO. QTY DESCRIPTION 1 3812519 1 Pump 21212799 1 Pump 3842786 1 Impeller kit 2 3857939 3 Screw 3 3812240 1 Bracket 4 3860163 2 Flange screw 5 3863441 1 Hose clamp 6 3817817 1 Hose 7 3817822 1 Hose 8 3863440 1 Hose clamp 9 3862699 1 T-pipe 10 982645 2 Hose clamp 11 3862901 1 Hose 12 983168 1 Hose clamp 13 3862543 1 Hose 14 3853312 1 Clamp 15 3863444 2 Hose clamp 16 3862629 1 Oil cooler 17 3856766 1 Cap 18 3860413 1 Hose clamp 19 3861567 1 Hose 20 3863444 1 Hose clamp 21 983146 1 Hose clamp 22 3807440 1 Connector 23 1 Cap 24 942978 1 O-ring 25 3862082 1 Retainer 26 3807664 1 Washer 27 1 Connector 28 1 Connector 29 3862891 1 Attaching clamp

7744830_G5A- 266- 54157973 5.0GXi-F, 5.0GXi-FF, 5.0OSi-F, 5.0OSi-FF

SEE SEC.

NOTES replaced by next part number

54163065

Replaced by 21213664, See ''Seawater Pump Parts''

54373

Upd:6/29/2022

Seawater Pump and Hoses

266 5.0OSi-FF

24 25 26 27 28

19 20

29 30

17

18

23 18

31

21

13

22

15

4

6

16

12

5 1

3

13 11

14

12 2

8

9

10 7

Upd:6/29/2022

54376

7744830_G5A -266 -54157972 5.0GXi-F, 5.0GXi-FF, 5.0OSi-F, 5.0OSi-FF

Seawater Pump and Hoses

266

5.0OSi-FF REF PART NO. QTY 1 3812519 1 Pump 21212799 1 Pump 3842786 1 Impeller kit 2 3857939 3 Screw 3 3817688 1 Bracket 4 941814 2 Stud 5 980933 2 Washer 6 3857181 2 Flange lock nut 7 3817818 1 Hose 8 3863440 1 Hose clamp 9 3817823 1 Hose 10 3863441 1 Hose clamp 11 3862699 1 T-pipe 12 982645 2 Hose clamp 13 3862901 1 Hose 14 983168 1 Hose clamp 15 3862543 1 Hose 16 3853312 1 Clamp 17 3862629 1 Oil cooler 18 3863444 2 Hose clamp 19 3856766 1 Cap 20 3860413 1 Hose clamp 21 3861567 1 Hose 22 3863444 1 Hose clamp 23 983146 1 Hose clamp 24 3807440 1 Connector 25 1 Cap 26 942978 1 O-ring 27 3862082 1 Retainer 28 3807664 1 Washer 29 1 Connector 30 1 Connector 31 3862891 1 Attaching clamp

7744830_G5A- 266- 54157972 5.0GXi-F, 5.0GXi-FF, 5.0OSi-F, 5.0OSi-FF

DESCRIPTION

NOTES replaced by next part number Replaced by 21213664, See ''Seawater Pump Parts''

54376

Upd:6/29/2022

Seawater Pump Parts

266 5.0GXi-F, 5.0GXi-FF, 5.0OSi-F, 5.0OSi-FF

Upd:6/29/2022

43641

7744830_G5A -266 -54163065 5.0GXi-F, 5.0GXi-FF, 5.0OSi-F, 5.0OSi-FF

Seawater Pump Parts

266

5.0GXi-F, 5.0GXi-FF, 5.0OSi-F, 5.0OSi-FF REF PART NO. QTY 1 21212799 1 Pump 2 21213664 1 Impeller kit 3 21212794 1 Impeller 4 3858938 1 O-ring 5 1 Lubricant, glycerin 6 21951332 1 Screw kit 7 4 Screw 8 4 O-ring 9 827247 1 Sealing ring

7744830_G5A- 266- 54163065 5.0GXi-F, 5.0GXi-FF, 5.0OSi-F, 5.0OSi-FF

DESCRIPTION

NOTES replaces 3842786 for gas engines

not sold separately not sold separately not sold separately

43641

Upd:6/29/2022

Ignition

281 5.0GXi-F, 5.0GXi-FF, 5.0OSi-F, 5.0OSi-FF

3

16 2

15

16

5

17 18 4 19 21

3

20

6

1 23

24 25

27 14

22 13

8 28

9

11

10

7 26

30 12

Upd:6/29/2022

32 31

29

45152

7744830_G5A -281 -54171122 5.0GXi-F, 5.0GXi-FF, 5.0OSi-F, 5.0OSi-FF

Ignition

281

5.0GXi-F, 5.0GXi-FF, 5.0OSi-F, 5.0OSi-FF REF PART NO. QTY DESCRIPTION 1 3861987 1 Distributor 2 3858975 1 Distributor cap 3 3858976 4 Bolt 4 3858977 1 Rotor 5 3858978 2 Bolt 6 3863130 1 Sensor, camshaft position 7 3858980 1 Kit 8 1 Washer 9 1 Washer 10 1 Gear 11 1 Plug kit 12 3852109 1 Gasket 13 3852108 1 Clamp 14 3861978 1 Screw 15 3858996 2 Kit 21467472 2 Spark plug kit 3858998 1 Kit 21467473 1 Kit 16 3888328 1 Ignition cable kit 17 (3852491) 2 Retainer 18 3852619 2 Retainer 19 3856052 2 Bracket 20 (3853557) 2 Flange screw 21 980933 1 Washer 22 3861985 1 Coil 23 3858985 1 Cooling plate 24 3858984 1 Module 25 3858986 2 Bolt 26 (3863294) 1 Bracket 27 946544 2 Flange screw 28 3860582 1 Flange screw 29 982675 1 Stud 30 980933 1 Washer 982475 1 Spring washer 31 982679 1 Toothed washer 32 982672 1 Hexagon nut

7744830_G5A- 281- 54171122 5.0GXi-F, 5.0GXi-FF, 5.0OSi-F, 5.0OSi-FF

NOTES

not sold separately not sold separately not sold separately not sold separately

4 pack, replaced by next part number 4 pack 24 pack, replaced by next part number 24 pack

Starboard

45152

Upd:6/29/2022

Electronic Engine Control

284 5.0GXi-F, 5.0GXi-FF, 5.0OSi-F, 5.0OSi-FF

3 2

1

11 4 10 21 5

12 6

15

12 14 13

16

19 8 17 7

20

9

Upd:6/29/2022

18

54486

7744830_G5A -284 -54171123 5.0GXi-F, 5.0GXi-FF, 5.0OSi-F, 5.0OSi-FF

Electronic Engine Control

284

5.0GXi-F, 5.0GXi-FF, 5.0OSi-F, 5.0OSi-FF REF PART NO. QTY 1 3818619 1 Module 2 (3819503) 4 Flange screw 3 3817811 1 Bracket 4 3858973 1 Bolt 5 3859020 1 Sensor, MAT/MAP 6 3858988 1 Seal 7 3858979 1 Sensor, crankshaft position 8 3859009 1 O-ring 9 3858983 1 Bolt 10 3843750 1 Sensor 11 (3858054) 1 O-ring 12 (3857693) 1 Screw 13 3857487 1 Sensor, throttle position 14 1 O-ring 15 3863130 1 Sensor, camshaft position 16 3850397 1 Switch 17 3850357 2 Knock sensor 18 3850490 1 Fitting 3841708 1 Fitting 19 3842442 1 Sensor 20 3842440 1 Fitting 21 3862500 2 Temperature sensor

7744830_G5A- 284- 54171123 5.0GXi-F, 5.0GXi-FF, 5.0OSi-F, 5.0OSi-FF

DESCRIPTION

NOTES

Starboard Port

54486

Upd:6/29/2022

Serpentine Belt and Alternator

321 5.0GXi-F, 5.0GXi-FF, 5.0OSi-F, 5.0OSi-FF

13 6 14

8

5

7

16 18

17

11

10

1

12

2

9

4 15 19 20

21

3

Upd:6/29/2022

54341

7744830_G5A -321 -54171072 5.0GXi-F, 5.0GXi-FF, 5.0OSi-F, 5.0OSi-FF

Serpentine Belt and Alternator

321

5.0GXi-F, 5.0GXi-FF, 5.0OSi-F, 5.0OSi-FF REF PART NO. QTY 1 3819030 1 Bracket 2 3863175 2 Bushing 3 3863274 1 Decal 4 3860281 3 Flange screw 5 3862665 1 Alternator 6 945408 1 Flange nut 7 (3852208) 1 Screw 8 3852520 1 Washer 9 947790 2 Flange screw 10 3861009 1 Pulley 11 3587858 1 Belt tensioner 12 3841928 2 Flange screw 13 (3817292) 1 Bracket 14 3841928 1 Flange screw 15 3817287 1 Belt 16 3860928 2 Stud 17 3860538 2 Spring clip, speed 18 3853404 2 Nut 19 1 Pulley, circulation pump 20 1 Sea water pump 21 1 Pulley, power steering pump

7744830_G5A- 321- 54171072 5.0GXi-F, 5.0GXi-FF, 5.0OSi-F, 5.0OSi-FF

DESCRIPTION

54341

Upd:6/29/2022

Starter

331 5.0GXi-F, 5.0GXi-FF, 5.0OSi-F, 5.0OSi-FF

Upd:6/29/2022

54353

7744830_G5A -331 -54171055 5.0GXi-F, 5.0GXi-FF, 5.0OSi-F, 5.0OSi-FF

Starter

331

5.0GXi-F, 5.0GXi-FF, 5.0OSi-F, 5.0OSi-FF REF PART NO. QTY 1 3885317 1 Starter motor 2 3810300 1 Solenoid kit 3 3854496 2 Washer 4 3854752 2 Screw 5 949874 2 Flange lock nut 6 855314 1 Spacer nut 7 947107 1 Flange screw 995459 1 Flange screw 8 855798 1 Protecting sleeve

7744830_G5A- 331- 54171055 5.0GXi-F, 5.0GXi-FF, 5.0OSi-F, 5.0OSi-FF

DESCRIPTION

54353

Upd:6/29/2022

Engine Harness

371 5.0GXi-F, 5.0GXi-FF, 5.0OSi-F, 5.0OSi-FF

20 1

14

12

13

19 18

15

4

3

6

5

16

7 8 1

9 17

2

10

11

Upd:6/29/2022

54518

7744830_G5A -371 -54171124 5.0GXi-F, 5.0GXi-FF, 5.0OSi-F, 5.0OSi-FF

Engine Harness

371

5.0GXi-F, 5.0GXi-FF, 5.0OSi-F, 5.0OSi-FF REF PART NO. QTY 1 3817806 1 Wiring harness 2 1 Fuse box 3 3858809 3 Relay 4 3841366 2 Relay 5 3841369 1 Fuse 6 3841370 1 Fuse 3841371 1 Fuse 7 3841373 1 Fuse 3863403 1 Fuse 3841372 1 Fuse 3861373 1 Fuse 3861374 1 Fuse 8 1 Cover plate 9 3819215 1 Bracket 10 3840402 2 Mounting base 11 3852118 2 Nut 12 (3852237) 1 Retainer 13 3855178 1 Connector 14 (3852146) 2 Clamp, J 3852434 3 Clamp, J 15 3862583 1 Bracket 16 (3853557) 2 Flange screw 17 (3852825) 1 Retainer 18 (3852208) 3 Screw 19 3863440 1 Hose clamp 20 3863454 1 Alarm

7744830_G5A- 371- 54171124 5.0GXi-F, 5.0GXi-FF, 5.0OSi-F, 5.0OSi-FF

DESCRIPTION

NOTES not sold separately

50A 20A 40A 5A 7.5A 10A 15A 20A not sold separately

D=.375'' (9.5mm) D=.750'' (19.0mm)

Mounted at the helm.

54518

Upd:6/29/2022

Oil Reservoir, XDP Drive

441 5.0OSi-F, 5.0OSi-FF

Upd:6/29/2022

45130

7744830_G5A -441 -54168230 5.0GXi-F, 5.0GXi-FF, 5.0OSi-F, 5.0OSi-FF

Oil Reservoir, XDP Drive

441

5.0OSi-F, 5.0OSi-FF REF PART NO. QTY 1 3862175 1 Reservoir 2 3862109 1 Cap 3 3861764 1 Bracket 4 930842 1 Washer 5 3862111 1 Strap

7744830_G5A- 441- 54168230 5.0GXi-F, 5.0GXi-FF, 5.0OSi-F, 5.0OSi-FF

DESCRIPTION

45130

Upd:6/29/2022

Steering

645 5.0GXi-F, 5.0GXi-FF, 5.0OSi-F, 5.0OSi-FF

11 13

15 15 16

17

9 14

8

10 1

15

5 7 4

2

12

3

11

6

18

19

Upd:6/29/2022

54317

7744830_G5A -645 -54171125 5.0GXi-F, 5.0GXi-FF, 5.0OSi-F, 5.0OSi-FF

Steering

645

5.0GXi-F, 5.0GXi-FF, 5.0OSi-F, 5.0OSi-FF REF PART NO. QTY 1 3860871 1 Pump 2 3856766 2 Cap 3 3860413 2 Hose clamp 4 3888078 1 Pulley 5 3817841 1 Bracket 6 3853405 3 Screw 7 (3853557) 1 Flange screw 8 3853405 1 Screw 9 (3843928) 1 Bracket 10 971098 1 Flange lock nut 11 3863145 1 Hose 12 3852497 1 O-ring 13 3863148 1 Hose 14 (3863008) 1 Hose 15 982663 3 Hose clamp 16 3862629 1 Oil cooler 17 3860582 1 Flange screw 18 1 Clamp 19 3853392 1 Flange screw

7744830_G5A- 645- 54171125 5.0GXi-F, 5.0GXi-FF, 5.0OSi-F, 5.0OSi-FF

DESCRIPTION

54317

Upd:6/29/2022

Repair Kits

990

5.0GXi-F, 5.0GXi-FF, 5.0OSi-F, 5.0OSi-FF REF PART NO. QTY 1 3862057 1 Engine 2 (3859004) 1 Overhaul gasket kit 3853380 2 Cylinder head gasket 3852687 2 Gasket 3857662 1 Intake gasket kit 3855814 8 Valve stem seal 3862362 8 Valve stem seal 3858981 1 O-ring 3858960 1 Intake gasket 3863191 1 Gasket kit 3852468 2 Gasket 3852071 1 O-ring 3852111 2 Gasket 3852477 2 Gasket (3858965) 1 Gasket 3852109 1 Gasket 3 (3859003) 1 Overhaul gasket kit (3859004) 1 Overhaul gasket kit 3862263 1 Timing gear cover 3852656 1 Gasket 3856926 1 Seal 3853273 6 Nut 3856138 1 Gasket kit 3852470 1 O-ring 3852089 1 O-ring 3852033 2 O-ring 3851981 1 Washer 3853674 1 O-ring 3852497 1 O-ring 3850115 1 Retainer

7744830_G5A

- 990- 54171126

5.0GXi-F, 5.0GXi-FF, 5.0OSi-F, 5.0OSi-FF

DESCRIPTION

NOTES Upper engine

Total engine

Upd:6/29/2022

General, Engine with Mounting and Equipment

REF 200 Engine Information, General

7744830_G5A

DESCRIPTION

- 20- 20

5.0GXi-F, 5.0GXi-FF, 5.0OSi-F, 5.0OSi-FF

20 SEE SEC. 200

Upd:6/29/2022

Engine Information, General

DESCRIPTION Maintenance Parts, 5.0L & 5.7L

7744830_G5A

- 200- 200

5.0GXi-F, 5.0GXi-FF, 5.0OSi-F, 5.0OSi-FF

200 SEE SEC. NOTES 54161170 5.0GXi-F, 5.0GXi-FF, 5.0OSi-F, 5.0OSi-FF

Upd:6/29/2022

Engine

REF 211 212 214 216 217 218

21

DESCRIPTION Cylinder Head Cylinder Block, Flywheel Housing Valve Mechanism, Cam Follower and Rocker Arm Shaft Crankshaft, Flywheel and Ring Gear, Damper Vibration Oil Pan Engine Mounting

7744830_G5A

- 21- 21

5.0GXi-F, 5.0GXi-FF, 5.0OSi-F, 5.0OSi-FF

SEE SEC. 211 212 214 216 217 218

Upd:6/29/2022

Cylinder Head

211 DESCRIPTION

Cylinder Head

7744830_G5A

- 211- 211

5.0GXi-F, 5.0GXi-FF, 5.0OSi-F, 5.0OSi-FF

SEE SEC. NOTES 54169706 5.0GXi-F, 5.0GXi-FF, 5.0OSi-F, 5.0OSi-FF

Upd:6/29/2022

Cylinder Block, Flywheel Housing

DESCRIPTION Cylinder Block and Flywheel Housing Cylinder Block and Flywheel Housing

7744830_G5A

- 212- 212

5.0GXi-F, 5.0GXi-FF, 5.0OSi-F, 5.0OSi-FF

212 SEE SEC. NOTES 54171110 5.0GXi-FF, 5.0OSi-FF 54171109 5.0GXi-F, 5.0OSi-F

Upd:6/29/2022

Valve Mechanism, Cam Follower and Rocker Arm Shaft

DESCRIPTION Camshaft and Valve Train

7744830_G5A

- 214- 214

5.0GXi-F, 5.0GXi-FF, 5.0OSi-F, 5.0OSi-FF

214 SEE SEC. NOTES 54171128 5.0OSi-F, 5.0OSi-FF

Upd:6/29/2022

Crankshaft, Flywheel and Ring Gear, Damper Vibration

DESCRIPTION Crankshaft and Related Parts Jackshaft

7744830_G5A

- 216- 216

5.0GXi-F, 5.0GXi-FF, 5.0OSi-F, 5.0OSi-FF

216

SEE SEC. NOTES 54169715 5.0GXi-F, 5.0GXi-FF, 5.0OSi-F, 5.0OSi-FF 54171111 5.0GXi-F, 5.0GXi-FF, 5.0OSi-F, 5.0OSi-FF

Upd:6/29/2022

Oil Pan

217 DESCRIPTION

Oil Pan and Oil Pump

7744830_G5A

- 217- 217

5.0GXi-F, 5.0GXi-FF, 5.0OSi-F, 5.0OSi-FF

SEE SEC. NOTES 54171112 5.0GXi-F, 5.0GXi-FF, 5.0OSi-F, 5.0OSi-FF

Upd:6/29/2022

Engine Mounting

218 DESCRIPTION

Motor Mounts

7744830_G5A

- 218- 218

5.0GXi-F, 5.0GXi-FF, 5.0OSi-F, 5.0OSi-FF

SEE SEC. NOTES 54169632 5.0GXi-F, 5.0GXi-FF, 5.0OSi-F, 5.0OSi-FF

Upd:6/29/2022

Fuel System, General

230

DESCRIPTION Fuel System

7744830_G5A

- 230- 230

5.0GXi-F, 5.0GXi-FF, 5.0OSi-F, 5.0OSi-FF

SEE SEC. NOTES 54171113 5.0GXi-F, 5.0GXi-FF, 5.0OSi-F, 5.0OSi-FF

Upd:6/29/2022

Fuel System

23

REF 230 Fuel System, General

7744830_G5A

DESCRIPTION

- 23- 23

5.0GXi-F, 5.0GXi-FF, 5.0OSi-F, 5.0OSi-FF

SEE SEC. 230

Upd:6/29/2022

Inlet and Exhaust System

REF 251 Inlet and Exhaust Manifolds 256 Air Filter, Throttle Housing

7744830_G5A

25 DESCRIPTION

- 25- 25

5.0GXi-F, 5.0GXi-FF, 5.0OSi-F, 5.0OSi-FF

SEE SEC. 251 256

Upd:6/29/2022

Inlet and Exhaust Manifolds

DESCRIPTION Exhaust Exhaust, 3'' Risers Exhaust, 6'' Risers Intake Manifold

7744830_G5A

- 251- 251

5.0GXi-F, 5.0GXi-FF, 5.0OSi-F, 5.0OSi-FF

251 SEE SEC. 54171114 54171031 54171032 54169819

NOTES 5.0GXi-F, 5.0GXi-FF, 5.0OSi-F, 5.0OSi-FF 5.0GXi-F, 5.0GXi-FF, 5.0OSi-F, 5.0OSi-FF 5.0GXi-F, 5.0GXi-FF, 5.0OSi-F, 5.0OSi-FF 5.0GXi-F, 5.0GXi-FF, 5.0OSi-F, 5.0OSi-FF

Upd:6/29/2022

Air Filter, Throttle Housing

256 DESCRIPTION

Throttle Body Throttle Body

7744830_G5A

- 256- 256

5.0GXi-F, 5.0GXi-FF, 5.0OSi-F, 5.0OSi-FF

SEE SEC. NOTES 54171118 5.0OSi-F, 5.0OSi-FF 54171117 5.0GXi-F, 5.0GXi-FF

Upd:6/29/2022

Cooling System

26

REF DESCRIPTION 261 Radiator and Connections, Coolant Filter, Expansion Tank 262 Coolant Pump and Thermostat 266 Sea Water System, Sea Water Pump

7744830_G5A

- 26- 26

5.0GXi-F, 5.0GXi-FF, 5.0OSi-F, 5.0OSi-FF

SEE SEC. 261 262 266

Upd:6/29/2022

Radiator and Connections, Coolant Filter, Expansion Tank

DESCRIPTION Heat Exchanger

7744830_G5A

- 261- 261

5.0GXi-F, 5.0GXi-FF, 5.0OSi-F, 5.0OSi-FF

261 SEE SEC. NOTES 54171075 5.0GXi-FF, 5.0OSi-FF

Upd:6/29/2022

Coolant Pump and Thermostat

DESCRIPTION Circulation Pump and Thermostat Circulation Pump and Thermostat Hot Water Outlet, Freshwater Cooled

7744830_G5A

- 262- 262

5.0GXi-F, 5.0GXi-FF, 5.0OSi-F, 5.0OSi-FF

262 SEE SEC. NOTES 54171119 5.0GXi-FF, 5.0OSi-FF 54171076 5.0GXi-F, 5.0OSi-F 54170970 5.0GXi-FF, 5.0OSi-FF

Upd:6/29/2022

Sea Water System, Sea Water Pump

DESCRIPTION Hot Water Outlet, Seawater Cooled Neutra-Salt™ Neutra-Salt™ Seawater Pump and Hoses Seawater Pump and Hoses Seawater Pump and Hoses Seawater Pump and Hoses Seawater Pump Parts

7744830_G5A

- 266- 266

5.0GXi-F, 5.0GXi-FF, 5.0OSi-F, 5.0OSi-FF

266 SEE SEC. 54170969 54170971 54171080 54171121 54171120 54157973 54157972 54163065

NOTES 5.0GXi-F, 5.0OSi-F 5.0GXi-F, 5.0GXi-FF 5.0OSi-F, 5.0OSi-FF 5.0GXi-FF 5.0GXi-F 5.0OSi-F 5.0OSi-FF 5.0GXi-F, 5.0GXi-FF, 5.0OSi-F, 5.0OSi-FF

Upd:6/29/2022

Ignition and Control Systems

REF 281 Ignition Coil, Spark Plugs, Ignition Cable 284 Control System, Fuel Supply

7744830_G5A

- 28- 28

5.0GXi-F, 5.0GXi-FF, 5.0OSi-F, 5.0OSi-FF

28 DESCRIPTION

SEE SEC. 281 284

Upd:6/29/2022

Ignition Coil, Spark Plugs, Ignition Cable

DESCRIPTION Ignition

7744830_G5A

- 281- 281

5.0GXi-F, 5.0GXi-FF, 5.0OSi-F, 5.0OSi-FF

281 SEE SEC. NOTES 54171122 5.0GXi-F, 5.0GXi-FF, 5.0OSi-F, 5.0OSi-FF

Upd:6/29/2022

Control System, Fuel Supply

DESCRIPTION Electronic Engine Control

7744830_G5A

- 284- 284

5.0GXi-F, 5.0GXi-FF, 5.0OSi-F, 5.0OSi-FF

284 SEE SEC. NOTES 54171123 5.0GXi-F, 5.0GXi-FF, 5.0OSi-F, 5.0OSi-FF

Upd:6/29/2022

Alternator, Charging, Electric Motor, Electric Drives

REF 321 Alternator

7744830_G5A

DESCRIPTION

- 32- 32

5.0GXi-F, 5.0GXi-FF, 5.0OSi-F, 5.0OSi-FF

32 SEE SEC. 321

Upd:6/29/2022

Alternator

321 DESCRIPTION

Serpentine Belt and Alternator

7744830_G5A

- 321- 321

5.0GXi-F, 5.0GXi-FF, 5.0OSi-F, 5.0OSi-FF

SEE SEC. NOTES 54171072 5.0GXi-F, 5.0GXi-FF, 5.0OSi-F, 5.0OSi-FF

Upd:6/29/2022

Starting System

33

REF 331 Starter Motor

7744830_G5A

DESCRIPTION

- 33- 33

5.0GXi-F, 5.0GXi-FF, 5.0OSi-F, 5.0OSi-FF

SEE SEC. 331

Upd:6/29/2022

Starter Motor

331 DESCRIPTION

Starter

7744830_G5A

- 331- 331

5.0GXi-F, 5.0GXi-FF, 5.0OSi-F, 5.0OSi-FF

SEE SEC. NOTES 54171055 5.0GXi-F, 5.0GXi-FF, 5.0OSi-F, 5.0OSi-FF

Upd:6/29/2022

Cables and Fuses

37

REF 371 Cables

7744830_G5A

DESCRIPTION

- 37- 37

5.0GXi-F, 5.0GXi-FF, 5.0OSi-F, 5.0OSi-FF

SEE SEC. 371

Upd:6/29/2022

Cables

371 DESCRIPTION

Engine Harness

7744830_G5A

- 371- 371

5.0GXi-F, 5.0GXi-FF, 5.0OSi-F, 5.0OSi-FF

SEE SEC. NOTES 54171124 5.0GXi-F, 5.0GXi-FF, 5.0OSi-F, 5.0OSi-FF

Upd:6/29/2022

Marine Propulsion

44

REF 441 Aquamatic Unit, Stern Drive

7744830_G5A

DESCRIPTION

- 44- 44

5.0GXi-F, 5.0GXi-FF, 5.0OSi-F, 5.0OSi-FF

SEE SEC. 441

Upd:6/29/2022

Aquamatic Unit, Stern Drive

441 DESCRIPTION

Oil Reservoir, XDP Drive

7744830_G5A

- 441- 441

5.0GXi-F, 5.0GXi-FF, 5.0OSi-F, 5.0OSi-FF

SEE SEC. NOTES 54168230 5.0OSi-F, 5.0OSi-FF

Upd:6/29/2022

Steering

64

REF 645 Hydralic equipment including pump

7744830_G5A

- 64- 64

5.0GXi-F, 5.0GXi-FF, 5.0OSi-F, 5.0OSi-FF

DESCRIPTION

SEE SEC. 645

Upd:6/29/2022

Hydralic equipment including pump

DESCRIPTION Steering

7744830_G5A

- 645- 645

5.0GXi-F, 5.0GXi-FF, 5.0OSi-F, 5.0OSi-FF

645 SEE SEC. NOTES 54171125 5.0GXi-F, 5.0GXi-FF, 5.0OSi-F, 5.0OSi-FF

Upd:6/29/2022

Miscellaneous, Repair Kits

REF 990 Miscellaneous, Repair Kits

7744830_G5A

99 DESCRIPTION

- 99- 99

5.0GXi-F, 5.0GXi-FF, 5.0OSi-F, 5.0OSi-FF

SEE SEC. 990

Upd:6/29/2022

Miscellaneous, Repair Kits

DESCRIPTION Repair Kits

7744830_G5A

- 990- 990

5.0GXi-F, 5.0GXi-FF, 5.0OSi-F, 5.0OSi-FF

990 SEE SEC. NOTES 54171126 5.0GXi-F, 5.0GXi-FF, 5.0OSi-F, 5.0OSi-FF

Upd:6/29/2022

5.0GXi-F, 5.0GXi-FF, 5.0OSi-F, 5.0OSi-FF

REF 20 21 23 25 26 28 32 33 37 44 64 99

DESCRIPTION General, Engine with Mounting and Equipment Engine Fuel System Inlet and Exhaust System Cooling System Ignition and Control Systems Alternator, Charging, Electric Motor, Electric Drives Starting System Cables and Fuses Marine Propulsion Steering Miscellaneous, Repair Kits

7744830_G5A

- - TOC

5.0GXi-F, 5.0GXi-FF, 5.0OSi-F, 5.0OSi-FF

SEE SEC. 20 21 23 25 26 28 32 33 37 44 64 99

Upd:6/29/2022