Volvo Penta 5.0GXi-E, 5.0GXi-EF, 5.0OSi-E, 5.0OSi-EF Parts Manual PDF

Maintenance Parts, 5.0L & 5.7L

200 5.0GXi-E, 5.0GXi-EF, 5.0OSi-E, 5.0OSi-EF

Upd:6/30/2022

45131

7744400_G5A -200 -54161171 5.0GXi-E, 5.0GXi-EF, 5.0OSi-E, 5.0OSi-EF

Maintenance Parts, 5.0L & 5.7L

200

5.0GXi-E, 5.0GXi-EF, 5.0OSi-E, 5.0OSi-EF REF PART NO. QTY 1 21951348 1 Impeller kit 2 3847644 1 Fuel filter 3862228 1 Fuel filter 3 835440 1 Oil filter 4 6 Oil X 21681794 6 Oil 21681795 2 Oil 21681796 1 Oil 21681797 1 Oil 3847302 6 Oil 3847303 2 Oil 3847304 1 Oil 3847305 1 Oil X Oil 3840002 6 Oil 3840003 2 Oil 3840004 1 Oil 3840005 1 Oil 5 3587597 1 Thermostat 6 983944 1 O-ring 7 3852111 1 Gasket 8 3831426 1 Thermostat kit 9 416033 1 Sealing ring 10 21467472 2 Spark plug kit 11 3858975 1 Distributor cap 12 3858977 1 Rotor 13 3888328 1 Ignition cable kit 14 1141674 1 Coolant, green 21646481 1 Coolant, green 1141647 1 Coolant, green

7744400_G5A- 200- 54161171 5.0GXi-E, 5.0GXi-EF, 5.0OSi-E, 5.0OSi-EF

DESCRIPTION

NOTES Higher capacity

Fill level is determined by dipstick USA Synthetic, quart Synthetic, gallon Synthetic, 5 gal Synthetic, 55 gal Mineral, quart Mineral, gallon Mineral, 5 gal Mineral, 55 gal Europe and other markets Mineral, 1L Mineral, 4L Premium, 20L Mineral, 20L For seawater cooled engine

For freshwater cooled engine

5L, ready-mixed 210L, ready-mixed 210L, full strength

45131

Upd:6/30/2022

Cylinder Head

211 5.0GXi-E, 5.0GXi-EF, 5.0OSi-E, 5.0OSi-EF

9

8

12

10

6

11 3

7

5 13 4

2

1

14 14 15 17

18

16 15

Upd:6/30/2022

45157

7744400_G5A -211 -54169706 5.0GXi-E, 5.0GXi-EF, 5.0OSi-E, 5.0OSi-EF

Cylinder Head

211

5.0GXi-E, 5.0GXi-EF, 5.0OSi-E, 5.0OSi-EF REF PART NO. QTY 1 3853380 2 Cylinder head gasket 2 (3857663) 2 Cylinder head 3 16 Stud, rocker arm (3853146) 1 Stud (3853147) 1 Stud 4 3852687 2 Gasket 5 3856928 1 Valve cover 3856927 1 Valve cover 6 3856135 8 Bolt 7 3852103 1 Grommet 8 3852104 1 Elbow 9 3852435 1 Hose 10 3861989 1 Valve 11 3862296 1 Grommet 12 3854008 1 Oil filler cap 13 3856122 14 Bolt 3856123 4 Bolt 3856124 16 Bolt 14 3862594 2 Bracket 15 (3853557) 2 Flange screw 16 3853404 2 Nut 17 3860538 2 Spring clip, speed 18 3860928 2 Stud

7744400_G5A- 211- 54169706 5.0GXi-E, 5.0GXi-EF, 5.0OSi-E, 5.0OSi-EF

DESCRIPTION

NOTES

part not sold O.S=0.003'' (0.076mm) O.S=.013'' (0.330mm) Starboard Port

Crankcase ventilation

L=3 51/64'' (96mm) L=3 1/16'' (78mm) L=1.62'' (41mm)

45157

Upd:6/30/2022

Cylinder Block and Flywheel Housing

212 5.0OSi-E, 5.0OSi-EF

1 2 3 4

5 3

1 10

1 8

9 7 6

17 11 15

13

14 16 12

18

19

Upd:6/30/2022

45153

7744400_G5A -212 -54171344 5.0GXi-E, 5.0GXi-EF, 5.0OSi-E, 5.0OSi-EF

Cylinder Block and Flywheel Housing

212

5.0OSi-E, 5.0OSi-EF REF PART NO. QTY 1 Cylinder block 2 3853209 1 Core plug 3 952075 X Plug 4 3853114 4 Locating pin, cylinder head 5 3856001 2 Pin, flywheel housing 6 3862354 6 Stud 7 3862355 10 Bolt 8 3852100 8 Core plug 9 3850802 X Plug 10 3854494 X Drain cock 11 3857846 1 Housing 12 982675 2 Stud 13 982475 2 Spring washer 14 982679 2 Toothed washer 15 982672 4 Hexagon nut 16 982679 2 Toothed washer 17 3860163 1 Flange screw 3860582 3 Flange screw 18 3854604 1 Cover 19 3852421 4 Screw

7744400_G5A- 212- 54171344 5.0GXi-E, 5.0GXi-EF, 5.0OSi-E, 5.0OSi-EF

DESCRIPTION

NOTES

L=1.00'' (25mm) L=1.25'' (32mm)

45153

Upd:6/30/2022

Cylinder Block and Flywheel Housing

212 5.0GXi-E, 5.0GXi-EF

1 2 3 4

5 3

1 10

1 8

9 7 6

17 11 15

13

14 16 12

18

19

Upd:6/30/2022

45153

7744400_G5A -212 -54169629 5.0GXi-E, 5.0GXi-EF, 5.0OSi-E, 5.0OSi-EF

Cylinder Block and Flywheel Housing

212

5.0GXi-E, 5.0GXi-EF REF PART NO. QTY 1 Cylinder block 2 3853209 1 Core plug 3 952075 X Plug 4 3853114 4 Locating pin, cylinder head 5 3856001 2 Pin, flywheel housing 6 3862354 6 Stud 7 3862355 10 Bolt 8 3852100 8 Core plug 9 3850802 X Plug 10 3854494 X Drain cock 11 3857846 1 Housing 12 3850571 2 Stud 13 980933 2 Washer 14 3852002 2 Tab washer 15 (3852065) 4 Nut 16 (3852070) 2 Washer 17 3860163 1 Flange screw 3860582 3 Flange screw 18 3854604 1 Cover 19 3852421 4 Screw

7744400_G5A- 212- 54169629 5.0GXi-E, 5.0GXi-EF, 5.0OSi-E, 5.0OSi-EF

DESCRIPTION

NOTES

Obsolete part Obsolete part L=1.00'' (25mm) L=1.25'' (32mm)

45153

Upd:6/30/2022

Camshaft and Valve Train

214 5.0GXi-E, 5.0GXi-EF, 5.0OSi-E, 5.0OSi-EF

1

4

6

3

7

4 3

8

9

5

2

13 12 11 15

15 16

14

17 10 18

19

8

26 24 21

27

20

25 28

22 Upd:6/30/2022

23 45154

7744400_G5A -214 -54169707 5.0GXi-E, 5.0GXi-EF, 5.0OSi-E, 5.0OSi-EF

Camshaft and Valve Train

214

5.0GXi-E, 5.0GXi-EF, 5.0OSi-E, 5.0OSi-EF REF PART NO. QTY 1 3862263 1 Timing gear cover 1 Gasket 2 3862262 1 Seal 3 (3855736) 2 Screw 3855737 6 Screw 4 3855739 8 Grommet 5 3855972 2 Pin 6 3856144 1 Retainer 7 (3862361) 3 Bolt 8 3856127 16 Tappet 9 3856139 8 Guide 10 3856118 16 Push rod 3863058 16 Push rod 11 3853158 16 Arm 12 16 Ball 13 16 Nut 14 (3853146) 1 Stud (3853147) 1 Stud 15 3855823 32 Valve cotter 16 3855816 16 Valve cap 17 3855815 16 Valve spring 18 3855814 8 Valve stem seal 3862362 8 Valve stem seal 19 3857666 8 Valve, intake 3855808 8 Valve, exhaust 20 3852685 1 Chain 21 3856114 1 Sprocket 22 3853173 3 Bolt 23 3856151 3 Washer 24 3855998 1 Retainer 25 3853172 2 Screw 26 3856119 1 Camshaft 27 3855972 1 Pin 28 (3856162) 1 Kit

7744400_G5A- 214- 54169707 5.0GXi-E, 5.0GXi-EF, 5.0OSi-E, 5.0OSi-EF

DESCRIPTION

NOTES

Replaced by 3863058, Earlier prod.

Late type

O.S=0.003'' (0.076mm) O.S=.013'' (0.330mm)

Intake Exhaust Std Std

45154

Upd:6/30/2022

Crankshaft and Related Parts

216 5.0GXi-E, 5.0GXi-EF, 5.0OSi-E, 5.0OSi-EF

2

1 1 4

6

3

9 5 8

7

16 15 14

13 12 11 10

9

26

25

28 27

21

24 19 17

18

23 20 22

Upd:6/30/2022

45156

7744400_G5A -216 -54169715 5.0GXi-E, 5.0GXi-EF, 5.0OSi-E, 5.0OSi-EF

Crankshaft and Related Parts

216

5.0GXi-E, 5.0GXi-EF, 5.0OSi-E, 5.0OSi-EF REF PART NO. QTY 1 3857667 8 Piston (3857669) 1 Piston 8 Pin 2 3857670 8 Piston ring kit 3857672 1 Piston ring kit 3 3853957 8 Connecting rod 4 3853162 16 Bolt 5 3853413 16 Nut 6 3853149 8 Bearing 7 (3856923) 1 Crankshaft 8 3855969 1 Pin 9 3862360 1 Bearing kit 10 949518 1 Hexagon screw 11 3852046 1 Tab washer 12 3858177 1 Washer 13 3862261 1 Vibration damper 14 3862363 1 Ring 15 3852690 1 Sprocket 16 3852663 2 Woodruff key 17 3852656 1 Gasket 18 3856140 1 Pin 19 3856925 1 Housing 20 3853202 2 Stud 21 3856926 1 Seal 22 3853205 1 Stud 23 3853206 1 Nut 24 3853203 2 Bolt 3853204 1 Bolt 25 3853958 1 Flywheel 3855970 1 Gear 26 3858437 1 Rubber coupling 27 3853274 6 Stud 28 3853273 6 Nut

7744400_G5A- 216- 54169715 5.0GXi-E, 5.0GXi-EF, 5.0OSi-E, 5.0OSi-EF

DESCRIPTION

NOTES Standard O.S=.030'' (0.76mm) not sold separately Standard O.S=.030'' (0.76mm)

L=.875'' (22.2mm) L=1.75'' (44.5mm)

45156

Upd:6/30/2022

Jackshaft

216 5.0GXi-E, 5.0GXi-EF, 5.0OSi-E, 5.0OSi-EF

6 4 2

5

3 8

1

7

16 10

11

14

9

19

22

18

17

23 21

15 12

21

24 20

21

27

22 25 26 13

23 21 15 20

35 35 32 34 28

36

29

31 30 33 38 37

34 36 36 Upd:6/30/2022

45159

7744400_G5A -216 -54171017 5.0GXi-E, 5.0GXi-EF, 5.0OSi-E, 5.0OSi-EF

Jackshaft

216

5.0GXi-E, 5.0GXi-EF, 5.0OSi-E, 5.0OSi-EF REF PART NO. QTY 1 3851722 1 Flywheel housing 2 (3853367) 4 Flange screw 3 3862494 2 Stud 4 980933 2 Washer 5 3852046 2 Tab washer 6 971074 4 Hexagon nut 7 982679 2 Toothed washer 8 3858437 1 Rubber coupling 9 3861383 6 Stud 10 3853273 6 Nut 11 3860697 1 Bushing 12 3854604 1 Cover 13 3852421 6 Screw 14 (3851758) 2 Adapter kit 15 965187 8 Flange screw 16 955551 2 Hexagon screw 17 941909 2 Spring washer 18 950355 2 Lock nut 19 (841247) 2 Dowel 20 3807621 2 Anchorage 21 (955860) 4 Hexagon nut 22 955902 2 Washer 23 941914 2 Spring washer 24 (3862495) 2 Bracket 25 (3862496) 2 Pin 26 965222 2 Flange screw 27 971098 2 Flange lock nut 28 3851727 1 Bearing housing 29 946752 11 Flange screw 30 181877 1 Ball bearing 31 914540 1 Snap ring 32 3851724 1 Adapter kit 33 914465 1 Snap ring 34 (3851729) 2 Adapter kit 35 965192 4 Flange screw 948039 4 Flange screw 36 971099 6 Flange lock nut 977938 4 Flange lock nut 37 983740 8 Spacer sleeve 38 983741 4 Spacer sleeve

7744400_G5A- 216- 54171017 5.0GXi-E, 5.0GXi-EF, 5.0OSi-E, 5.0OSi-EF

DESCRIPTION

NOTES

Earlier prod.

Late type

L=40mm L=65mm Earlier prod.

Late type L=10mm L=33mm

45159

Upd:6/30/2022

Oil Pan and Oil Pump

217 5.0GXi-E, 5.0GXi-EF, 5.0OSi-E, 5.0OSi-EF

14 11 39

10

3

4

5 16

1 8

12

2

6

15

13

7 20 19 9 22 21 18 38 23

30

24 25 26

17 19 31

27

18 33

32

28

34 29 35 36 37 Upd:6/30/2022

45155

7744400_G5A -217 -54169711 5.0GXi-E, 5.0GXi-EF, 5.0OSi-E, 5.0OSi-EF

Oil Pan and Oil Pump

217

5.0GXi-E, 5.0GXi-EF, 5.0OSi-E, 5.0OSi-EF REF PART NO. QTY DESCRIPTION 1 3856125 1 Oil pump 2 3856126 1 Strainer 3 3853198 1 Shaft 4 3853199 1 Retainer 5 3855972 2 Pin 6 3853234 1 Bolt 7 3852744 1 Baffle 8 3862354 6 Stud 9 3857664 5 Nut 10 3857778 1 Sump 11 3856138 1 Gasket kit 12 3856121 1 Reinforcement 13 3856120 1 Reinforcement 14 3853202 4 Stud 15 3856930 4 Nut 16 3852595 14 Bolt 17 3860075 1 Attaching clamp 18 3862601 2 Hose assembly 19 3860234 4 Fitting 20 3860450 1 Adapter 21 3852015 1 Connector 22 980933 1 Washer 23 3850559 1 Filter 24 3852219 1 Valve 25 3852133 2 Screw 26 3852470 1 O-ring 27 (3860060) 1 Adapter 28 3852089 1 O-ring 29 3853495 1 Retainer 30 (3860402) 1 Tube 31 (3853419) 1 Flange screw 32 3852033 1 O-ring 33 3851981 1 Washer 34 3855112 1 Fitting 888954 1 Fitting 35 3853674 1 O-ring 36 3852007 1 Washer 37 3850822 1 Retainer 888958 1 Retainer 38 3862844 1 Gauge 39 X Oil

7744400_G5A- 217- 54169711 5.0GXi-E, 5.0GXi-EF, 5.0OSi-E, 5.0OSi-EF

SEE SEC.

NOTES

Starboard Port

Earlier prod.

Late type

Earlier prod.

Late type 54161171

For current oil part numbers, follow link to “Maintenance Parts” page.

45155

Upd:6/30/2022

Motor Mounts

218 5.0GXi-E, 5.0GXi-EF, 5.0OSi-E, 5.0OSi-EF

Upd:6/30/2022

46953

7744400_G5A -218 -54169632 5.0GXi-E, 5.0GXi-EF, 5.0OSi-E, 5.0OSi-EF

Motor Mounts

218

5.0GXi-E, 5.0GXi-EF, 5.0OSi-E, 5.0OSi-EF REF PART NO. QTY 1 3818718 2 Bracket 2 3860582 6 Flange screw 3 3852566 2 Bolt 4 3852428 2 Washer 5 3853805 2 Rubber cushion 6 3852433 2 Washer 7 3852021 6 Nut 8 3852090 2 Tab washer 9 3862657 2 Nut 10 3852540 2 Washer 11 959968 4 Hexagon screw 12 980933 4 Washer 13 3852539 2 Square nut 14 3852622 2 Washer 15 3853806 2 Rubber cushion 16 3852542 2 Washer 17 3587962 2 Hexagon screw

7744400_G5A- 218- 54169632 5.0GXi-E, 5.0GXi-EF, 5.0OSi-E, 5.0OSi-EF

DESCRIPTION

46953

Upd:6/30/2022

Fuel System

230 5.0GXi-E, 5.0GXi-EF, 5.0OSi-E, 5.0OSi-EF

11

13

12

16 14 15

15 4

17

1

18

10

19

5 7

6

8 3 9

2

21 22 29

25 20 24

27

27 30

23

28 26 27

Upd:6/30/2022

45147

7744400_G5A -230 -54169713 5.0GXi-E, 5.0GXi-EF, 5.0OSi-E, 5.0OSi-EF

Fuel System

230

5.0GXi-E, 5.0GXi-EF, 5.0OSi-E, 5.0OSi-EF REF PART NO. QTY DESCRIPTION 1 3861355 1 Pump 3588865 1 Fuel pump kit 2 3862228 1 Fuel filter 3 (3861396) 4 Rubber bushing 4 3857816 1 Bushing 5 3861031 1 Bracket 6 3860928 2 Stud 7 3860538 2 Spring clip, speed 8 3853404 2 Nut 9 982702 2 Flange screw 10 982702 2 Flange screw 946472 2 Flange screw 11 3862635 1 Fuel hose 12 3850424 1 O-ring 13 3862634 1 Fuel hose 14 3850423 1 O-ring 15 3860413 2 Hose clamp 16 3862561 1 Hose 17 3860290 1 Nipple 18 16218 1 Elbow nipple 19 3861926 1 Tube fitting 20 3858966 1 Fuel pipe 21 3858972 1 Cap 22 3858971 1 Valve 23 3858967 1 Governor 24 3858968 1 Clip 25 3858974 1 Hose 26 3858969 8 Injector 27 3858981 X O-ring 28 3858970 8 Retainer 29 3858973 4 Bolt 30 3858532 X Cover 3861999 X Cover

7744400_G5A- 230- 54169713 5.0GXi-E, 5.0GXi-EF, 5.0OSi-E, 5.0OSi-EF

NOTES High pressure pump

Sea water cooling Fresh water cooling

Includes 16 o-rings for injectors and 2 o-rings for pressure regulator.

W=0.465'' (11.8mm) W=0.300'' (7.6mm)

45147

Upd:6/30/2022

Exhaust

251 5.0OSi-E, 5.0OSi-EF

4

7 9 10

5

6

9 8

2

1 2 3

11 17 18

14 15

12 19

13 20

16

19

23

24

21

25

26 22

27

Upd:6/30/2022

54450

7744400_G5A -251 -54171765 5.0GXi-E, 5.0GXi-EF, 5.0OSi-E, 5.0OSi-EF

Exhaust

251

5.0OSi-E, 5.0OSi-EF REF PART NO. QTY 1 3863061 2 Exhaust pipe kit 2 3850740 4 Plug 3 3853597 1 Elbow 4 3852830 8 Screw 5 3852002 8 Tab washer 6 980933 8 Washer 7 3808361 8 Flange screw 8 3862500 2 Temperature sensor 9 3863443 8 Hose clamp 10 3852696 2 Hose 11 3863191 1 Gasket kit 2 Gasket 12 3857723 2 Exhaust manifold 13 3852538 2 Elbow 14 3858291 2 Reduction sleeve 15 3850802 2 Plug 16 3857184 12 Flange screw 17 3852468 2 Gasket 18 3863189 2 Elbow 19 3863442 8 Hose clamp 20 3852741 2 Hose 21 3858873 1 Exhaust pipe 22 946752 4 Flange screw 23 3587651 1 Kit 24 3862627 X Elbow 25 3850740 X Plug 26 3850999 X Plug 27 3863191 X Gasket kit 2 Gasket

7744400_G5A- 251- 54171765 5.0GXi-E, 5.0GXi-EF, 5.0OSi-E, 5.0OSi-EF

DESCRIPTION

NOTES

Earlier prod.

Earlier prod.

Earlier prod.

Late type

3.00'' (76mm)

54450

Upd:6/30/2022

Exhaust

251 5.0GXi-E, 5.0GXi-EF

4

7 9 10

5

6

9 8

2

1 2 3

11 17 18

14 15

12 19

13 20

16

19

23

24

21

25

26 22

27

Upd:6/30/2022

54450

7744400_G5A -251 -54169650 5.0GXi-E, 5.0GXi-EF, 5.0OSi-E, 5.0OSi-EF

Exhaust

251

5.0GXi-E, 5.0GXi-EF REF PART NO. QTY 1 3863061 2 Exhaust pipe kit 2 3850740 4 Plug 3 3853597 1 Elbow 4 3852830 8 Screw 5 3852002 8 Tab washer 6 980933 8 Washer 7 3808361 8 Flange screw 8 3862500 2 Temperature sensor 9 3863443 8 Hose clamp 10 3852696 2 Hose 11 3863191 1 Gasket kit 2 Gasket 12 3857723 2 Exhaust manifold 13 3852538 2 Elbow 14 3858291 2 Reduction sleeve 15 3850802 2 Plug 16 3857184 12 Flange screw 17 3852468 2 Gasket 18 3863189 2 Elbow 19 3863442 8 Hose clamp 20 3852741 2 Hose 21 3858873 1 Exhaust pipe 22 3855472 4 Flange screw 23 3587651 1 Kit 24 3862627 X Elbow 25 3850740 X Plug 26 3850999 X Plug 27 3863191 X Gasket kit 2 Gasket

7744400_G5A- 251- 54169650 5.0GXi-E, 5.0GXi-EF, 5.0OSi-E, 5.0OSi-EF

DESCRIPTION

NOTES

Earlier prod.

Earlier prod.

Earlier prod.

Late type

3.00'' (76mm)

54450

Upd:6/30/2022

Intake Manifold

251 5.0GXi-E, 5.0GXi-EF, 5.0OSi-E, 5.0OSi-EF

2 5

3 4

1 6

7

8

9

8

9

10

11

12 Upd:6/30/2022

45149

7744400_G5A -251 -54169819 5.0GXi-E, 5.0GXi-EF, 5.0OSi-E, 5.0OSi-EF

Intake Manifold

251

5.0GXi-E, 5.0GXi-EF, 5.0OSi-E, 5.0OSi-EF REF PART NO. QTY 1 3858958 1 Inlet pipe 2 3858974 1 Hose 3 3858973 1 Bolt 4 3858987 1 Sensor 5 3858989 1 Hose 6 3858961 10 Bolt 7 3858960 1 Intake gasket 8 3858982 4 Bolt 9 2 Bracket 10 3861980 8 Screw 11 3858959 1 Inlet pipe 12 3857662 1 Intake gasket kit

7744400_G5A- 251- 54169819 5.0GXi-E, 5.0GXi-EF, 5.0OSi-E, 5.0OSi-EF

DESCRIPTION

NOTES

MAT/MAP

part not sold

45149

Upd:6/30/2022

Throttle Body

256 5.0GXi-E, 5.0GXi-EF

Upd:6/30/2022

45148

7744400_G5A -256 -54171712 5.0GXi-E, 5.0GXi-EF, 5.0OSi-E, 5.0OSi-EF

Throttle Body

256

5.0GXi-E, 5.0GXi-EF REF PART NO. QTY 1 (3858963) 1 Body 2 3843750 1 Sensor 3 (3858054) 1 O-ring 4 3857487 1 Sensor, throttle position 5 1 O-ring 6 (3857693) 1 Screw 7 (3859010) 2 Spacer 8 (3858965) 1 Gasket 9 3854743 1 Pin 10 3852118 1 Nut 11 (3852019) 1 Retainer 12 (3850266) 1 Anchor 13 (3852048) 1 Screw 14 3854744 1 Nut 15 3850941 1 Adapter 16 3852193 1 Washer 17 3852052 1 Split pin 18 X Cable 19 3861927 2 Stud 20 983643 3 Flange screw 21 3861743 1 Bracket 22 3861759 1 Flame shield 23 3862463 3 Nut 24 3858964 3 Stud 25 1 Washer 26 3861830 1 Decal 27 (3861746) 1 Cover 28 3859006 2 Grommet 29 3859005 2 Grommet 30 3861747 1 Cover

7744400_G5A- 256- 54171712 5.0GXi-E, 5.0GXi-EF, 5.0OSi-E, 5.0OSi-EF

DESCRIPTION

NOTES

5.0GXi

45148

Upd:6/30/2022

Throttle Body

256 5.0OSi-E, 5.0OSi-EF

Upd:6/30/2022

45148

7744400_G5A -256 -54171707 5.0GXi-E, 5.0GXi-EF, 5.0OSi-E, 5.0OSi-EF

Throttle Body

256

5.0OSi-E, 5.0OSi-EF REF PART NO. QTY 1 (3858963) 1 Body 2 3843750 1 Sensor 3 (3858054) 1 O-ring 4 3857487 1 Sensor, throttle position 5 1 O-ring 6 (3857693) 1 Screw 7 (3859010) 2 Spacer 8 (3858965) 1 Gasket 9 3854743 1 Pin 10 3852118 1 Nut 11 (3852019) 1 Retainer 12 (3850266) 1 Anchor 13 (3852048) 1 Screw 14 3854744 1 Nut 15 3850941 1 Adapter 16 3852193 1 Washer 17 3852052 1 Split pin 18 X Cable 19 3861927 2 Stud 20 983643 3 Flange screw 21 3861743 1 Bracket 22 3861759 1 Flame shield 23 3862463 3 Nut 24 3858964 3 Stud 25 1 Washer 26 (3861939) 1 Decal 27 (3861746) 1 Cover 28 3859006 2 Grommet 29 3859005 2 Grommet 30 3861747 1 Cover

7744400_G5A- 256- 54171707 5.0GXi-E, 5.0GXi-EF, 5.0OSi-E, 5.0OSi-EF

DESCRIPTION

NOTES

5.0OSi

45148

Upd:6/30/2022

Heat Exchanger

261 5.0GXi-EF, 5.0OSi-EF

1 31 2 26 18 21

23

22

19

3 5

25

4

24

18

22 6 18 20

27

18 15

1

17

7

16 7

8

10

9

11 29

28

12 30

14

13

30

30 23

Upd:6/30/2022

45135

7744400_G5A -261 -54169816 5.0GXi-E, 5.0GXi-EF, 5.0OSi-E, 5.0OSi-EF

Heat Exchanger

261

5.0GXi-EF, 5.0OSi-EF REF PART NO. QTY 1 3861471 1 Heat exchanger 2 3858995 1 Anode 3 3858993 2 Gasket 4 983191 2 O-ring 5 3858992 2 Cover 6 3858994 2 Screw 7 3863443 2 Hose clamp, screw 8 3861453 1 Gasket 9 3860286 2 Stud 10 3861475 1 Bracket 11 3861476 1 Bracket 12 3861544 1 Bracket 13 980933 2 Washer 14 3853404 2 Nut 15 982717 1 Hose clamp 16 3861474 1 Hose 17 3863440 1 Hose clamp 18 982714 4 Hose clamp 19 3860588 1 Hose 20 3860587 1 Hose 21 3861472 1 Hose 22 3863438 2 Hose clamp 23 3860590 1 Hose 24 (982643) 1 Hose clamp 25 3861485 1 Hose 26 3863439 1 Hose clamp 27 (982967) 1 Hose clamp 28 1 Fuel pump 29 3862550 1 Hose 30 3860413 3 Hose clamp 31 3861999 X Cover

7744400_G5A- 261- 54169816 5.0GXi-E, 5.0GXi-EF, 5.0OSi-E, 5.0OSi-EF

DESCRIPTION

SEE SEC.

NOTES

Starboard exhaust manifold Port exhaust manifold

Fuel pump Expansion tank

54169713

W=0.300'' (7.6mm)

45135

Upd:6/30/2022

Circulation Pump and Thermostat

262 5.0GXi-E, 5.0OSi-E

Upd:6/30/2022

45138

7744400_G5A -262 -54169821 5.0GXi-E, 5.0GXi-EF, 5.0OSi-E, 5.0OSi-EF

Circulation Pump and Thermostat

262

5.0GXi-E, 5.0OSi-E REF PART NO. QTY 1 3863086 1 Thermostat housing 2 3862835 1 Thermostat 3 983944 1 O-ring 4 3852111 1 Gasket 5 968842 1 Flange screw 6 3862649 1 Plug 7 945444 1 Flange screw 8 3853597 1 Elbow 9 3860413 4 Hose clamp 10 3862550 2 Hose 11 3860588 1 Hose 12 3862536 1 Hose 13 3863439 2 Hose clamp 14 (982715) 2 Hose clamp 15 3862538 1 Hose 16 3863445 1 Hose clamp 17 3862523 1 Hose 18 3863438 2 Hose clamp 19 3853850 1 Circulation pump 20 3852477 2 Gasket 21 3856147 2 Stud 22 3853403 1 Nut retainer 23 (3856137) 1 Bolt 24 3856136 1 Bolt 25 3860083 1 Pulley 26 3853390 4 Screw 27 1 Fuel pump 28 3861999 4 Cover

7744400_G5A- 262- 54169821 5.0GXi-E, 5.0GXi-EF, 5.0OSi-E, 5.0OSi-EF

DESCRIPTION

SEE SEC.

NOTES

54169713 W=0.300'' (7.6mm)

45138

Upd:6/30/2022

Circulation Pump and Thermostat Housing, Freshwater Cooling

262 5.0GXi-EF, 5.0OSi-EF

3 6

2

10

5 6

8

1

9

3

7 30 11

4 13 15 12 29

14 16 18

30

17

11

20 19 21 23 24 22

22

25 27 28

26 Upd:6/30/2022

54371

23 7744400_G5A -262 -54169687 5.0GXi-E, 5.0GXi-EF, 5.0OSi-E, 5.0OSi-EF

Circulation Pump and Thermostat Housing, Freshwater Cooling

262

5.0GXi-EF, 5.0OSi-EF REF PART NO. QTY 1 861105 1 Expansion tank 2 1674083 1 Pressure cap 3 3858552 1 Decal 4 3861849 1 Bracket 5 3860955 1 Hose 6 (982643) 2 Hose clamp 7 3860555 1 Thermostat housing 8 3860585 1 Elbow nipple 9 3860163 1 Flange screw 10 969189 1 Flange screw 11 3852111 2 Gasket 12 3831426 1 Thermostat kit 13 416033 1 Sealing ring 14 3851384 1 Thermostat housing 15 945444 1 Flange screw 16 3861919 1 Lifting eye 17 3861992 1 Hose 18 982716 1 Hose clamp 19 (982715) 1 Hose clamp 20 961611 1 Hose nipple 21 3853850 1 Circulation pump 22 3852477 2 Gasket 23 3856147 2 Stud 24 3853403 1 Nut retainer 25 (3856137) 1 Bolt 26 3856136 1 Bolt 27 3860083 1 Pulley 28 3863054 4 Flange screw 29 3861741 1 Hose 30 3863445 2 Hose clamp

7744400_G5A- 262- 54169687 5.0GXi-E, 5.0GXi-EF, 5.0OSi-E, 5.0OSi-EF

DESCRIPTION

NOTES

Warning!

Obsolete part

Obsolete part

54371

Upd:6/30/2022

Hot Water Outlet, Freshwater Cooled

266 5.0GXi-EF, 5.0OSi-EF

8

9

1

6

9 8

3 2

7 3

5 10

4

3 10

3

6

Upd:6/30/2022

45139

7744400_G5A -266 -54171348 5.0GXi-E, 5.0GXi-EF, 5.0OSi-E, 5.0OSi-EF

Hot Water Outlet, Freshwater Cooled

266

5.0GXi-EF, 5.0OSi-EF REF PART NO. QTY 1 (3860719) 1 Kit 2 3860613 1 T-nipple 3 3853780 4 Hose clamp 4 969497 1 Hose nipple 5 (3860586) 1 T-nipple 6 1 Hose, expansion tank 7 3860585 1 Elbow nipple 8 3860413 2 Hose clamp 9 1 Hose 10 X Hose, heater

7744400_G5A- 266- 54171348 5.0GXi-E, 5.0GXi-EF, 5.0OSi-E, 5.0OSi-EF

DESCRIPTION

NOTES

Cut

See page for thermostat housing.

Not included in kit

45139

Upd:6/30/2022

Hot Water Outlet, Seawater Cooled

266 5.0GXi-E, 5.0OSi-E

8

3 4

2

1 3

8

5 6

4

7

9

10

11 Upd:6/30/2022

45132

7744400_G5A -266 -54171349 5.0GXi-E, 5.0GXi-EF, 5.0OSi-E, 5.0OSi-EF

Hot Water Outlet, Seawater Cooled

266

5.0GXi-E, 5.0OSi-E REF PART NO. QTY 1 3862101 1 Kit 2 3855531 1 T-pipe 3 3852098 2 Hose clamp 4 3853813 2 Hose clamp 5 3862196 1 Fitting 6 3850490 1 Fitting 7 856483 1 Hose connection 8 1 Hose, circulation pump 9 3850802 X Plug 10 3858501 X Nipple 11 3854494 X Drain cock

7744400_G5A- 266- 54171349 5.0GXi-E, 5.0GXi-EF, 5.0OSi-E, 5.0OSi-EF

DESCRIPTION

NOTES

Cut

45132

Upd:6/30/2022

Neutra-Salt™

266 5.0GXi-E, 5.0GXi-EF

4 5 3

1

6 6 5

6 2

7 6

8

5

6

6

5

18 6 16

10 9 10 17 15 11

19

14

13 12

Upd:6/30/2022

45133

7744400_G5A -266 -54169720 5.0GXi-E, 5.0GXi-EF, 5.0OSi-E, 5.0OSi-EF

Neutra-Salt™

266

5.0GXi-E, 5.0GXi-EF REF PART NO. QTY 1 41103100 1 Cleaner kit 2 3862039 1 Tank 3 3858990 1 Cap 4 7741899 1 Decal 5 (3858991) 1 Hose 6 3853794 6 Hose clamp 7 3587530 1 Filter 8 3862492 1 Valve 9 3861961 1 T-pipe 10 3853786 2 Hose clamp 11 3862491 1 Switch 12 3862489 1 Wiring harness 13 983966 1 Fuse 14 8072808 1 Cover 15 3862890 1 Kit 16 41103103 X Neutralizing agent 17 3862899 1 Switch plate 3862898 X Switch plate 3862900 X Switch plate 18 41103102 X Neutralizing agent 19 3858532 X Cover 3861999 X Cover

7744400_G5A- 266- 54169720 5.0GXi-E, 5.0GXi-EF, 5.0OSi-E, 5.0OSi-EF

DESCRIPTION

NOTES

Cut

1 quart (946ml) Black White Woodgrain 1 gallon (3,78L) W=0.465'' (11.8mm) W=0.300'' (7.6mm)

45133

Upd:6/30/2022

Neutra-Salt™

266 5.0OSi-E, 5.0OSi-EF

3 4 2

5 5

4

5 1

6 5

7

4

5

15

5

14

9 13 8

16

12

11 10

Upd:6/30/2022

45141

7744400_G5A -266 -54169640 5.0GXi-E, 5.0GXi-EF, 5.0OSi-E, 5.0OSi-EF

Neutra-Salt™

266

5.0OSi-E, 5.0OSi-EF REF PART NO. QTY 1 3862039 1 Tank 2 3858990 1 Cap 3 7741899 1 Decal 4 (3858991) 1 Hose 5 3853794 6 Hose clamp 6 3587530 1 Filter 7 3862492 1 Valve 8 3862491 1 Switch 9 3862899 1 Switch plate 3862898 X Switch plate 3862900 X Switch plate 10 3862489 1 Wiring harness 11 983966 1 Fuse 12 8072808 1 Cover 13 3862890 1 Kit 14 41103103 X Neutralizing agent 15 41103102 X Neutralizing agent 16 3858532 X Cover 3861999 X Cover

7744400_G5A- 266- 54169640 5.0GXi-E, 5.0GXi-EF, 5.0OSi-E, 5.0OSi-EF

DESCRIPTION

NOTES

Cut, Obsolete part

Black White Woodgrain

1 quart (946ml) 1 gallon (3,78L) W=0.465'' (11.8mm) W=0.300'' (7.6mm)

45141

Upd:6/30/2022

Seawater Pump and Hoses

266 5.0GXi-EF, 5.0OSi-EF

18

20 21 17

19 16 18 26

9

25 14 13

22

24 23

15

15

12

27 13 14

1

4 2 5 6

7 3

9

11

10

28

9

8 Upd:6/30/2022

54428

7744400_G5A -266 -54169700 5.0GXi-E, 5.0GXi-EF, 5.0OSi-E, 5.0OSi-EF

Seawater Pump and Hoses

266

5.0GXi-EF, 5.0OSi-EF REF PART NO. QTY 1 3862482 1 Pump 2 3857939 3 Screw 3 3861544 1 Bracket 4 3860286 2 Stud 5 980933 2 Washer 6 3853404 2 Nut 7 3857954 2 Stop lug 8 3862650 1 Hose 9 3863440 3 Hose clamp 10 3861474 1 Hose 11 982717 1 Hose clamp 12 3862699 1 T-pipe 13 982645 2 Hose clamp 14 3862901 1 Hose 15 983146 2 Hose clamp 16 3862543 1 Hose 17 3853312 1 Clamp 18 3863444 2 Hose clamp 19 3862629 1 Oil cooler 20 3856766 1 Cap 21 3860413 1 Hose clamp 22 3861567 1 Hose 3808262 1 Hose 23 3862902 1 Connection piece 24 3862079 1 Gasket 25 3862082 1 Retainer 26 3862656 1 Cap 27 3862891 1 Attaching clamp 28 3850115 1 Retainer

7744400_G5A- 266- 54169700 5.0GXi-E, 5.0GXi-EF, 5.0OSi-E, 5.0OSi-EF

DESCRIPTION

SEE SEC. 54169639

NOTES

1'' inlet 1.25'' inlet

54428

Upd:6/30/2022

Seawater Pump and Hoses

266 5.0GXi-E, 5.0OSi-E

Upd:6/30/2022

54427

7744400_G5A -266 -54169686 5.0GXi-E, 5.0GXi-EF, 5.0OSi-E, 5.0OSi-EF

Seawater Pump and Hoses

266

5.0GXi-E, 5.0OSi-E REF PART NO. QTY 1 3862482 1 Pump 2 3857939 3 Screw 3 3858241 1 Stay 4 3853266 2 Flange screw 5 3857954 1 Stop lug 6 3862542 1 Hose 7 3863440 3 Hose clamp 8 3862538 1 Hose 9 3850115 1 Retainer 10 3862699 2 T-pipe 11 982645 2 Hose clamp 12 3862901 1 Hose 13 983146 2 Hose clamp 14 3862543 1 Hose 15 3853312 1 Clamp 16 3863444 2 Hose clamp 17 3862629 1 Oil cooler 18 3856766 1 Cap 19 3860413 1 Hose clamp 20 3861567 1 Hose 3808262 1 Hose 21 3862902 1 Connection piece 22 3862079 1 Gasket 23 3862082 1 Retainer 24 3862656 1 Cap 25 3862891 1 Attaching clamp

7744400_G5A- 266- 54169686 5.0GXi-E, 5.0GXi-EF, 5.0OSi-E, 5.0OSi-EF

DESCRIPTION

NOTES

1'' inlet 1.25'' inlet

54427

Upd:6/30/2022

Seawater Pump Parts

266 5.0GXi-E, 5.0GXi-EF, 5.0OSi-E, 5.0OSi-EF

1

3

5

2

6

4

Upd:6/30/2022

45137

7744400_G5A -266 -54169639 5.0GXi-E, 5.0GXi-EF, 5.0OSi-E, 5.0OSi-EF

Seawater Pump Parts

266

5.0GXi-E, 5.0GXi-EF, 5.0OSi-E, 5.0OSi-EF REF PART NO. QTY 1 3862482 1 Pump 3812693 1 Pump 21214599 1 Seawater pump 2 3862567 1 Impeller kit 21213660 1 Impeller kit 1 O-ring, #3 21951348 1 Impeller kit 3 3858938 1 O-ring 4 22125080 1 Screw kit (3587445) 4 Screw 5 827247 1 Sealing ring 6 3858115 1 Housing

7744400_G5A- 266- 54169639 5.0GXi-E, 5.0GXi-EF, 5.0OSi-E, 5.0OSi-EF

DESCRIPTION

NOTES replaced by next part number replaced by next part number replaced by next part number replaced by next part number

Obsolete part

45137

Upd:6/30/2022

Ignition

281 5.0GXi-E, 5.0GXi-EF, 5.0OSi-E, 5.0OSi-EF

3

16 2

15

16

5

17 18 4 19 21

3

20

6

1 23

24 25

27 14

22 13

8 28

9

11

10

7 26

30 12

Upd:6/30/2022

32 31

29

45152

7744400_G5A -281 -54169722 5.0GXi-E, 5.0GXi-EF, 5.0OSi-E, 5.0OSi-EF

Ignition

281

5.0GXi-E, 5.0GXi-EF, 5.0OSi-E, 5.0OSi-EF REF PART NO. QTY DESCRIPTION 1 3861987 1 Distributor 2 3858975 1 Distributor cap 3 3858976 4 Bolt 4 3858977 1 Rotor 5 3858978 2 Bolt 6 3863130 1 Sensor, camshaft position 7 3858980 1 Kit 8 1 Washer 9 1 Washer 10 1 Gear 11 1 Plug kit 12 3852109 1 Gasket 13 3852108 1 Clamp 14 3861978 1 Screw 15 3858996 2 Kit 21467472 2 Spark plug kit 3858998 1 Kit 21467473 1 Kit 16 3859000 1 Ignition cable kit 3888328 1 Ignition cable kit 17 (3852491) 2 Retainer 18 3852619 2 Retainer 19 3856052 2 Bracket 20 (3853557) 2 Flange screw 21 980933 1 Washer 22 3861985 1 Coil 23 3858985 1 Cooling plate 24 3858984 1 Module 25 3858986 2 Bolt 26 (3863294) 1 Bracket 27 946544 2 Flange screw 28 3860582 1 Flange screw 29 3850571 1 Stud 982675 1 Stud 30 980933 1 Washer 982475 1 Spring washer 31 3852002 1 Tab washer 982679 1 Toothed washer 32 (3852065) 1 Nut 982672 1 Hexagon nut

7744400_G5A- 281- 54169722 5.0GXi-E, 5.0GXi-EF, 5.0OSi-E, 5.0OSi-EF

SEE SEC.

NOTES

4 pack, replaced by next part number 4 pack 24 pack, replaced by next part number 24 pack replaced by next part number

Starboard

54169629 Stainless steel Stainless steel Stainless steel Stainless steel

45152

Upd:6/30/2022

Electronic Engine Control

284 5.0GXi-E, 5.0GXi-EF, 5.0OSi-E, 5.0OSi-EF

3 4

2

5 6

1

10 7 8

11 12 13 9 12 13 26

14

25

15

22 18

19 23

21

20 17

24

16

Upd:6/30/2022

54485

7744400_G5A -284 -54169736 5.0GXi-E, 5.0GXi-EF, 5.0OSi-E, 5.0OSi-EF

Electronic Engine Control

284

5.0GXi-E, 5.0GXi-EF, 5.0OSi-E, 5.0OSi-EF REF PART NO. QTY DESCRIPTION 1 (3863330) 1 Module 2 3856742 3 Screw 3 (3862593) 1 Bracket 4 3858973 1 Bolt 5 3858987 1 Sensor, MAT/MAP 6 3858988 1 Seal 7 3858979 1 Sensor, crankshaft position 8 3859009 1 O-ring 9 3858983 1 Bolt 10 3843750 1 Sensor 11 (3858054) 1 O-ring 12 (3857693) 1 Screw 13 3857487 1 Sensor, throttle position 1 O-ring 14 3852215 1 Sensor, oil pressure 15 3850660 1 Fitting 16 3855776 1 Adapter 17 3852503 1 Elbow 18 3857532 1 Oil pressure sensor, oil pressure 872064 1 Pressure sensor, oil pressure 19 3850397 1 Switch 20 3852029 1 Sensor, coolant water temp.

872068 1 Temperature sensor, coolant water temp.

21 3850357 2 Knock sensor, knock 22 3862196 1 Fitting 23 3850490 2 Fitting 24 3850802 2 Plug 25 3862500 2 Temperature sensor 26 3863130 1 Sensor, camshaft position

7744400_G5A- 284- 54169736 5.0GXi-E, 5.0GXi-EF, 5.0OSi-E, 5.0OSi-EF

54485

NOTES

not sold separately

Dual station

Dual station Port

Upd:6/30/2022

Serpentine Belt and Alternator

321 5.0GXi-E, 5.0GXi-EF, 5.0OSi-E, 5.0OSi-EF

7 9

6

8

16 18

17 13 14

2 1

15

10

19

12

11

5 20 4

21

22

3

Upd:6/30/2022

45145

7744400_G5A -321 -54169823 5.0GXi-E, 5.0GXi-EF, 5.0OSi-E, 5.0OSi-EF

Serpentine Belt and Alternator

321

5.0GXi-E, 5.0GXi-EF, 5.0OSi-E, 5.0OSi-EF REF PART NO. QTY 1 3860080 1 Bracket 2 3854579 2 Bushing 3 3863274 1 Decal 4 (3853367) 4 Flange screw 3853392 1 Flange screw 5 980933 2 Washer 6 3862665 1 Alternator 7 945408 1 Flange nut 8 (3852208) 1 Screw 9 3852520 1 Washer 10 (3853367) 2 Flange screw 11 3860079 1 Belt tensioner 12 3854805 1 Screw 13 (3860078) 1 Bracket 14 3860201 1 Idler pulley 15 3860499 1 Screw 16 3860928 2 Stud 17 3860538 2 Spring clip, speed 18 3853404 2 Nut 19 3586326 1 Belt 20 1 Pulley, circulation pump 21 1 Sea water pump 22 1 Pulley, power steering pump

7744400_G5A- 321- 54169823 5.0GXi-E, 5.0GXi-EF, 5.0OSi-E, 5.0OSi-EF

DESCRIPTION

SEE SEC.

54169821 54169686 54169645

45145

Upd:6/30/2022

Starter

331 5.0GXi-E, 5.0GXi-EF, 5.0OSi-E, 5.0OSi-EF

6 7 8 1

1

5

4

2

3

Upd:6/30/2022

45146

7744400_G5A -331 -54169716 5.0GXi-E, 5.0GXi-EF, 5.0OSi-E, 5.0OSi-EF

Starter

331

5.0GXi-E, 5.0GXi-EF, 5.0OSi-E, 5.0OSi-EF REF PART NO. QTY 1 3860566 1 Starter motor 3810300 1 Solenoid kit 2 3854496 2 Washer 3 3854752 2 Screw 4 949874 1 Flange lock nut 5 3852520 1 Washer 6 855314 1 Spacer nut 7 947107 1 Flange screw 8 855798 1 Protecting sleeve

7744400_G5A- 331- 54169716 5.0GXi-E, 5.0GXi-EF, 5.0OSi-E, 5.0OSi-EF

DESCRIPTION

45146

Upd:6/30/2022

Alarm and Circuit Breaker

371 5.0GXi-E, 5.0GXi-EF, 5.0OSi-E, 5.0OSi-EF

18

17

20 19

22

15

21 16

12 11

14

10

5

2 13 3

4

6 7

1

8

9 Upd:6/30/2022

54517

7744400_G5A -371 -54169731 5.0GXi-E, 5.0GXi-EF, 5.0OSi-E, 5.0OSi-EF

Alarm and Circuit Breaker

371

5.0GXi-E, 5.0GXi-EF, 5.0OSi-E, 5.0OSi-EF REF PART NO. QTY 1 3863454 1 Alarm 2 3862583 1 Bracket 3 (3853557) 2 Flange screw 4 3854164 1 Automatic fuse 5 3853620 2 Hexagon screw 6 (3852001) 2 Tab washer 7 (3852064) 2 Nut 8 (3863226) 1 Wiring harness 9 (3852825) 1 Retainer 10 (3852208) 3 Screw 11 3863440 1 Hose clamp 12 (3863094) 1 Bracket 13 3858973 2 Bolt 14 981124 2 Flange nut 15 3861927 1 Stud 16 1 Fuse box 17 1 Cover plate 18 1 Seal 19 3861373 X Fuse 3861374 X Fuse 20 3861375 1 Starter relay 21 (3861376) 2 Relay 22 (955234) 4 Hexagon screw

7744400_G5A- 371- 54169731 5.0GXi-E, 5.0GXi-EF, 5.0OSi-E, 5.0OSi-EF

DESCRIPTION

SEE SEC.

NOTES Mounted at the helm.

54169739

Not serviced Not serviced 15A 20A

54517

Upd:6/30/2022

Engine Harness

371 5.0GXi-E, 5.0GXi-EF, 5.0OSi-E, 5.0OSi-EF

Upd:6/30/2022

45144

7744400_G5A -371 -54169739 5.0GXi-E, 5.0GXi-EF, 5.0OSi-E, 5.0OSi-EF

Engine Harness

371

5.0GXi-E, 5.0GXi-EF, 5.0OSi-E, 5.0OSi-EF REF PART NO. QTY 1 (3863226) 1 Wiring harness 2 (3852237) 2 Retainer 3 3855178 2 Connector 4 (3852146) 2 Clamp, J 3852434 2 Clamp, J 3860075 1 Attaching clamp, loop 5 3854031 1 Wiring harness, trim pump

7744400_G5A- 371- 54169739 5.0GXi-E, 5.0GXi-EF, 5.0OSi-E, 5.0OSi-EF

DESCRIPTION

NOTES

D=.375'' (9.5mm) D=.750'' (19.0mm)

45144

Upd:6/30/2022

Oil Reservoir, XDP Drive

441 5.0OSi-E, 5.0OSi-EF

Upd:6/30/2022

45130

7744400_G5A -441 -54168230 5.0GXi-E, 5.0GXi-EF, 5.0OSi-E, 5.0OSi-EF

Oil Reservoir, XDP Drive

441

5.0OSi-E, 5.0OSi-EF REF PART NO. QTY 1 3862175 1 Reservoir 2 3862109 1 Cap 3 3861764 1 Bracket 4 930842 1 Washer 5 3862111 1 Strap

7744400_G5A- 441- 54168230 5.0GXi-E, 5.0GXi-EF, 5.0OSi-E, 5.0OSi-EF

DESCRIPTION

45130

Upd:6/30/2022

Steering

645 5.0GXi-E, 5.0GXi-EF, 5.0OSi-E, 5.0OSi-EF

Upd:6/30/2022

45142

7744400_G5A -645 -54169645 5.0GXi-E, 5.0GXi-EF, 5.0OSi-E, 5.0OSi-EF

Steering

645

5.0GXi-E, 5.0GXi-EF, 5.0OSi-E, 5.0OSi-EF REF PART NO. QTY 1 3850491 1 Steering pump 2 3862700 1 Pulley 3 946752 1 Flange screw 965220 2 Flange screw 4 982663 3 Hose clamp 5 (3852839) 1 Hose 6 3863147 1 Hose 7 3852497 1 O-ring 8 3863148 1 Hose 9 3862629 1 Oil cooler 10 (984038) 1 Clamp

7744400_G5A- 645- 54169645 5.0GXi-E, 5.0GXi-EF, 5.0OSi-E, 5.0OSi-EF

DESCRIPTION

NOTES

M10x35mm M10x45mm Obsolete part

Obsolete part

45142

Upd:6/30/2022

Repair Kits

990

5.0GXi-E, 5.0GXi-EF, 5.0OSi-E, 5.0OSi-EF REF PART NO. QTY 1 3862057 1 Engine 2 (3859004) 1 Overhaul gasket kit 3853380 2 Cylinder head gasket 3852687 2 Gasket 3857662 1 Intake gasket kit 3855814 8 Valve stem seal 3862362 8 Valve stem seal 3858981 1 O-ring 3858960 1 Intake gasket 3863191 1 Gasket kit 3852468 2 Gasket 3852071 1 O-ring 3852111 2 Gasket 3852477 2 Gasket (3858965) 1 Gasket 3852109 1 Gasket 3 (3859003) 1 Overhaul gasket kit (3859004) 1 Overhaul gasket kit 3862263 1 Timing gear cover 3852656 1 Gasket 3856926 1 Seal 3853273 6 Nut 3856138 1 Gasket kit 3852470 1 O-ring 3852089 1 O-ring 3852033 2 O-ring 3851981 1 Washer 3853674 1 O-ring 3852497 1 O-ring 3850115 1 Retainer

7744400_G5A

- 990- 54169757

5.0GXi-E, 5.0GXi-EF, 5.0OSi-E, 5.0OSi-EF

DESCRIPTION

NOTES 5.0L Upper engine

Total engine

Upd:6/30/2022

General, Engine with Mounting and Equipment

REF 200 Engine Information, General

7744400_G5A

DESCRIPTION

- 20- 20

5.0GXi-E, 5.0GXi-EF, 5.0OSi-E, 5.0OSi-EF

20 SEE SEC. 200

Upd:6/30/2022

Engine Information, General

DESCRIPTION Maintenance Parts, 5.0L & 5.7L

7744400_G5A

- 200- 200

5.0GXi-E, 5.0GXi-EF, 5.0OSi-E, 5.0OSi-EF

200 SEE SEC. NOTES 54161171 5.0GXi-E, 5.0GXi-EF, 5.0OSi-E, 5.0OSi-EF

Upd:6/30/2022

Engine

REF 211 212 214 216 217 218

21

DESCRIPTION Cylinder Head Cylinder Block, Flywheel Housing Valve Mechanism, Cam Follower and Rocker Arm Shaft Crankshaft, Flywheel and Ring Gear, Damper Vibration Oil Pan Engine Mounting

7744400_G5A

- 21- 21

5.0GXi-E, 5.0GXi-EF, 5.0OSi-E, 5.0OSi-EF

SEE SEC. 211 212 214 216 217 218

Upd:6/30/2022

Cylinder Head

211 DESCRIPTION

Cylinder Head

7744400_G5A

- 211- 211

5.0GXi-E, 5.0GXi-EF, 5.0OSi-E, 5.0OSi-EF

SEE SEC. NOTES 54169706 5.0GXi-E, 5.0GXi-EF, 5.0OSi-E, 5.0OSi-EF

Upd:6/30/2022

Cylinder Block, Flywheel Housing

DESCRIPTION Cylinder Block and Flywheel Housing Cylinder Block and Flywheel Housing

7744400_G5A

- 212- 212

5.0GXi-E, 5.0GXi-EF, 5.0OSi-E, 5.0OSi-EF

212 SEE SEC. NOTES 54171344 5.0OSi-E, 5.0OSi-EF 54169629 5.0GXi-E, 5.0GXi-EF

Upd:6/30/2022

Valve Mechanism, Cam Follower and Rocker Arm Shaft

DESCRIPTION Camshaft and Valve Train

7744400_G5A

- 214- 214

5.0GXi-E, 5.0GXi-EF, 5.0OSi-E, 5.0OSi-EF

214

SEE SEC. NOTES 54169707 5.0GXi-E, 5.0GXi-EF, 5.0OSi-E, 5.0OSi-EF

Upd:6/30/2022

Crankshaft, Flywheel and Ring Gear, Damper Vibration

DESCRIPTION Crankshaft and Related Parts Jackshaft

7744400_G5A

- 216- 216

5.0GXi-E, 5.0GXi-EF, 5.0OSi-E, 5.0OSi-EF

216

SEE SEC. NOTES 54169715 5.0GXi-E, 5.0GXi-EF, 5.0OSi-E, 5.0OSi-EF 54171017 5.0GXi-E, 5.0GXi-EF, 5.0OSi-E, 5.0OSi-EF

Upd:6/30/2022

Oil Pan

217 DESCRIPTION

Oil Pan and Oil Pump

7744400_G5A

- 217- 217

5.0GXi-E, 5.0GXi-EF, 5.0OSi-E, 5.0OSi-EF

SEE SEC. NOTES 54169711 5.0GXi-E, 5.0GXi-EF, 5.0OSi-E, 5.0OSi-EF

Upd:6/30/2022

Engine Mounting

218 DESCRIPTION

Motor Mounts

7744400_G5A

- 218- 218

5.0GXi-E, 5.0GXi-EF, 5.0OSi-E, 5.0OSi-EF

SEE SEC. NOTES 54169632 5.0GXi-E, 5.0GXi-EF, 5.0OSi-E, 5.0OSi-EF

Upd:6/30/2022

Fuel System, General

230

DESCRIPTION Fuel System

7744400_G5A

- 230- 230

5.0GXi-E, 5.0GXi-EF, 5.0OSi-E, 5.0OSi-EF

SEE SEC. NOTES 54169713 5.0GXi-E, 5.0GXi-EF, 5.0OSi-E, 5.0OSi-EF

Upd:6/30/2022

Fuel System

23

REF 230 Fuel System, General

7744400_G5A

DESCRIPTION

- 23- 23

5.0GXi-E, 5.0GXi-EF, 5.0OSi-E, 5.0OSi-EF

SEE SEC. 230

Upd:6/30/2022

Inlet and Exhaust System

REF 251 Inlet and Exhaust Manifolds 256 Air Filter, Throttle Housing

7744400_G5A

25 DESCRIPTION

- 25- 25

5.0GXi-E, 5.0GXi-EF, 5.0OSi-E, 5.0OSi-EF

SEE SEC. 251 256

Upd:6/30/2022

Inlet and Exhaust Manifolds

DESCRIPTION Exhaust Exhaust Intake Manifold

7744400_G5A

- 251- 251

5.0GXi-E, 5.0GXi-EF, 5.0OSi-E, 5.0OSi-EF

251 SEE SEC. NOTES 54171765 5.0OSi-E, 5.0OSi-EF 54169650 5.0GXi-E, 5.0GXi-EF 54169819 5.0GXi-E, 5.0GXi-EF, 5.0OSi-E, 5.0OSi-EF

Upd:6/30/2022

Air Filter, Throttle Housing

256 DESCRIPTION

Throttle Body Throttle Body

7744400_G5A

- 256- 256

5.0GXi-E, 5.0GXi-EF, 5.0OSi-E, 5.0OSi-EF

SEE SEC. NOTES 54171712 5.0GXi-E, 5.0GXi-EF 54171707 5.0OSi-E, 5.0OSi-EF

Upd:6/30/2022

Cooling System

26

REF DESCRIPTION 261 Radiator and Connections, Coolant Filter, Expansion Tank 262 Coolant Pump and Thermostat 266 Sea Water System, Sea Water Pump

7744400_G5A

- 26- 26

5.0GXi-E, 5.0GXi-EF, 5.0OSi-E, 5.0OSi-EF

SEE SEC. 261 262 266

Upd:6/30/2022

Radiator and Connections, Coolant Filter, Expansion Tank

DESCRIPTION Heat Exchanger

7744400_G5A

- 261- 261

5.0GXi-E, 5.0GXi-EF, 5.0OSi-E, 5.0OSi-EF

261 SEE SEC. NOTES 54169816 5.0GXi-EF, 5.0OSi-EF

Upd:6/30/2022

Coolant Pump and Thermostat

DESCRIPTION Circulation Pump and Thermostat Circulation Pump and Thermostat Housing, Freshwater Cooling

7744400_G5A

- 262- 262

5.0GXi-E, 5.0GXi-EF, 5.0OSi-E, 5.0OSi-EF

262 SEE SEC. NOTES 54169821 5.0GXi-E, 5.0OSi-E 54169687 5.0GXi-EF, 5.0OSi-EF

Upd:6/30/2022

Sea Water System, Sea Water Pump

DESCRIPTION Hot Water Outlet, Freshwater Cooled Hot Water Outlet, Seawater Cooled Neutra-Salt™ Neutra-Salt™ Seawater Pump and Hoses Seawater Pump and Hoses Seawater Pump Parts

7744400_G5A

- 266- 266

5.0GXi-E, 5.0GXi-EF, 5.0OSi-E, 5.0OSi-EF

266 SEE SEC. 54171348 54171349 54169720 54169640 54169700 54169686 54169639

NOTES 5.0GXi-EF, 5.0OSi-EF 5.0GXi-E, 5.0OSi-E 5.0GXi-E, 5.0GXi-EF 5.0OSi-E, 5.0OSi-EF 5.0GXi-EF, 5.0OSi-EF 5.0GXi-E, 5.0OSi-E 5.0GXi-E, 5.0GXi-EF, 5.0OSi-E, 5.0OSi-EF

Upd:6/30/2022

Ignition and Control Systems

REF 281 Ignition Coil, Spark Plugs, Ignition Cable 284 Control System, Fuel Supply

7744400_G5A

- 28- 28

5.0GXi-E, 5.0GXi-EF, 5.0OSi-E, 5.0OSi-EF

28 DESCRIPTION

SEE SEC. 281 284

Upd:6/30/2022

Ignition Coil, Spark Plugs, Ignition Cable

DESCRIPTION Ignition

7744400_G5A

- 281- 281

5.0GXi-E, 5.0GXi-EF, 5.0OSi-E, 5.0OSi-EF

281 SEE SEC. NOTES 54169722 5.0GXi-E, 5.0GXi-EF, 5.0OSi-E, 5.0OSi-EF

Upd:6/30/2022

Control System, Fuel Supply

DESCRIPTION Electronic Engine Control

7744400_G5A

- 284- 284

5.0GXi-E, 5.0GXi-EF, 5.0OSi-E, 5.0OSi-EF

284 SEE SEC. NOTES 54169736 5.0GXi-E, 5.0GXi-EF, 5.0OSi-E, 5.0OSi-EF

Upd:6/30/2022

Alternator, Charging, Electric Motor, Electric Drives

REF 321 Alternator

7744400_G5A

DESCRIPTION

- 32- 32

5.0GXi-E, 5.0GXi-EF, 5.0OSi-E, 5.0OSi-EF

32 SEE SEC. 321

Upd:6/30/2022

Alternator

321 DESCRIPTION

Serpentine Belt and Alternator

7744400_G5A

- 321- 321

5.0GXi-E, 5.0GXi-EF, 5.0OSi-E, 5.0OSi-EF

SEE SEC. NOTES 54169823 5.0GXi-E, 5.0GXi-EF, 5.0OSi-E, 5.0OSi-EF

Upd:6/30/2022

Starting System

33

REF 331 Starter Motor

7744400_G5A

DESCRIPTION

- 33- 33

5.0GXi-E, 5.0GXi-EF, 5.0OSi-E, 5.0OSi-EF

SEE SEC. 331

Upd:6/30/2022

Starter Motor

331 DESCRIPTION

Starter

7744400_G5A

- 331- 331

5.0GXi-E, 5.0GXi-EF, 5.0OSi-E, 5.0OSi-EF

SEE SEC. NOTES 54169716 5.0GXi-E, 5.0GXi-EF, 5.0OSi-E, 5.0OSi-EF

Upd:6/30/2022

Cables and Fuses

37

REF 371 Cables

7744400_G5A

DESCRIPTION

- 37- 37

5.0GXi-E, 5.0GXi-EF, 5.0OSi-E, 5.0OSi-EF

SEE SEC. 371

Upd:6/30/2022

Cables

371 DESCRIPTION

Alarm and Circuit Breaker Engine Harness

7744400_G5A

- 371- 371

5.0GXi-E, 5.0GXi-EF, 5.0OSi-E, 5.0OSi-EF

SEE SEC. NOTES 54169731 5.0GXi-E, 5.0GXi-EF, 5.0OSi-E, 5.0OSi-EF 54169739 5.0GXi-E, 5.0GXi-EF, 5.0OSi-E, 5.0OSi-EF

Upd:6/30/2022

Marine Propulsion

44

REF 441 Aquamatic Unit, Stern Drive

7744400_G5A

DESCRIPTION

- 44- 44

5.0GXi-E, 5.0GXi-EF, 5.0OSi-E, 5.0OSi-EF

SEE SEC. 441

Upd:6/30/2022

Aquamatic Unit, Stern Drive

441 DESCRIPTION

Oil Reservoir, XDP Drive

7744400_G5A

- 441- 441

5.0GXi-E, 5.0GXi-EF, 5.0OSi-E, 5.0OSi-EF

SEE SEC. NOTES 54168230 5.0OSi-E, 5.0OSi-EF

Upd:6/30/2022

Steering

64

REF 645 Hydralic equipment including pump

7744400_G5A

- 64- 64

5.0GXi-E, 5.0GXi-EF, 5.0OSi-E, 5.0OSi-EF

DESCRIPTION

SEE SEC. 645

Upd:6/30/2022

Hydralic equipment including pump

DESCRIPTION Steering

7744400_G5A

- 645- 645

5.0GXi-E, 5.0GXi-EF, 5.0OSi-E, 5.0OSi-EF

645 SEE SEC. NOTES 54169645 5.0GXi-E, 5.0GXi-EF, 5.0OSi-E, 5.0OSi-EF

Upd:6/30/2022

Miscellaneous, Repair Kits

REF 990 Miscellaneous, Repair Kits

7744400_G5A

99 DESCRIPTION

- 99- 99

5.0GXi-E, 5.0GXi-EF, 5.0OSi-E, 5.0OSi-EF

SEE SEC. 990

Upd:6/30/2022

Miscellaneous, Repair Kits

DESCRIPTION Repair Kits

7744400_G5A

- 990- 990

5.0GXi-E, 5.0GXi-EF, 5.0OSi-E, 5.0OSi-EF

990 SEE SEC. NOTES 54169757 5.0GXi-E, 5.0GXi-EF, 5.0OSi-E, 5.0OSi-EF

Upd:6/30/2022

5.0GXi-E, 5.0GXi-EF, 5.0OSi-E, 5.0OSi-EF

REF 20 21 23 25 26 28 32 33 37 44 64 99

DESCRIPTION General, Engine with Mounting and Equipment Engine Fuel System Inlet and Exhaust System Cooling System Ignition and Control Systems Alternator, Charging, Electric Motor, Electric Drives Starting System Cables and Fuses Marine Propulsion Steering Miscellaneous, Repair Kits

7744400_G5A

- - TOC

5.0GXi-E, 5.0GXi-EF, 5.0OSi-E, 5.0OSi-EF

SEE SEC. 20 21 23 25 26 28 32 33 37 44 64 99

Upd:6/30/2022